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Aircraft Spruce 2018_2019_Catalog - Original

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WELCOME!<br />

<strong>Aircraft</strong> <strong>Spruce</strong> & Specialty Company turns 52 years old in 2017, and we’ve come a long<br />

way since Flo and Bob Irwin started shipping orders for aircraft grade spruce from the basement<br />

of our family home in Fullerton.<br />

Back in 1965, <strong>Aircraft</strong> <strong>Spruce</strong> had one full time employee (Flo) and one product; aircraft<br />

spruce. Over the years, every type of aircraft part and pilot product has been added to<br />

our inventory, and the company catalog has grown to over 1,000 pages and over 100,000<br />

products. The one employee has increased to over 170 today. From the day Flo opened the<br />

doors in 1965, to 1980 when we took the helm, all the way to 2017, the goal of our company<br />

is to offer the best price on the products we sell and the best service in the industry.<br />

Our growth over the years has been made possible by the support of our customers worldwide,<br />

and every member of the <strong>Aircraft</strong> <strong>Spruce</strong> team is committed to living by our Mission Statement on every order, every day.<br />

We hope that you will enjoy using this latest edition of the <strong>Aircraft</strong> <strong>Spruce</strong> catalog to locate the aircraft parts and pilot supplies you<br />

need. You can also shop on-line on our website at www.aircraftspruce.com. Place your orders by phone with our knowledgeable,<br />

friendly sales agents, fax your order to our 24 hour fax line, or order online through our easy-to-use website.<br />

Our thanks to all of our customers worldwide for their patronage over the past 52 years; we look forward to serving you soon.<br />

OUR MISSION STATEMENT . .<br />

At AIRCRAFT SPRUCE & SPECIALTY, we recognize that the CUSTOMER is #1. We will do everything in<br />

our power to make sure the customer is satisfied with their experience with <strong>Aircraft</strong> <strong>Spruce</strong> & Specialty.<br />

At AIRCRAFT SPRUCE & SPECIALTY, we will sell only the highest quality products at the lowest price.<br />

At AIRCRAFT SPRUCE & SPECIALTY, it is our goal to provide everything for airplanes for our customers.<br />

We either carry or can special order the items our customers want or need.<br />

At AIRCRAFT SPRUCE & SPECIALTY, we will ship every order taken for in stock products the same day.<br />

We are committed to doing whatever is necessary to ship our customers orders accurately, completely, and<br />

on time.<br />

At AIRCRAFT SPRUCE & SPECIALTY, we will solve our customers’ problems quickly, fairly, and efficiently,<br />

on the customer’s FIRST call.<br />

At AIRCRAFT SPRUCE & SPECIALTY, we will work together as a team to reach our goal: 100% customer<br />

satisfaction.<br />

AIRCRAFT SPRUCE ONLINE<br />

There has never been an easier way to access thousands of aviation products<br />

than visiting www.<strong>Aircraft</strong><strong>Spruce</strong>.com. The <strong>Aircraft</strong> <strong>Spruce</strong> website provides easy<br />

access to information on all of the products contained in this catalog 24/7. Place<br />

your order online and confirm the order in real time as they are processed. View<br />

backorder status and product availability.<br />

Our 1,000+ page Parts <strong>Catalog</strong> is available for download in pdf format online 24<br />

hours a day.<br />

Customers can also get up to the minute account and order status anytime of<br />

the day. You have real time access to your account information when you want<br />

and need it. Open order status and your filled order history is always available<br />

and updated daily. Our partnership with our freight carriers, like UPS provide you<br />

with up to the minute shipping information including package status, scheduling,<br />

and delivery.<br />

Try our new “Shop by <strong>Aircraft</strong>” parts guide. We have compiled the application<br />

data for a number of common general aviation aircraft so our customers can easily<br />

find their applicable standard replacement parts.<br />

• Fast, Easy, Convenient! • Check order status! • 24-hour access to all of our products!<br />

WWW.AIRCRAFTSPRUCE.


NAME:<br />

CUSTOMER #:<br />

QUICK INDEX<br />

A complete and detailed index can be found at the back of this book.<br />

TOLL-FREE ORDER LINE / CUSTOMER SERVICE<br />

877-477-7823 • 800-861-3192<br />

ORDER DESK HOURS (PST)<br />

Mon. - Fri.: 5:00am - 6:00pm, Sat.: 7:00am–3:30pm<br />

TOLL-FREE FAX LINE<br />

800-329-3020<br />

SHOP ON-LINE<br />

www.aircraftspruce.com<br />

info@aircraftspruce.com<br />

AVIONICS SALES TEAM<br />

800-826-3160<br />

THREE REGIONAL WAREHOUSES<br />

AIRCRAFT SPRUCE WEST<br />

ADMINISTRATION & WESTERN DISTRIBUTION CENTER<br />

225 Airport Circle, Corona, CA 92880-2527<br />

Phone: (951) 372-9555 • Fax: (951) 372-0555<br />

CUSTOMER SERVICE HOURS (Pacific Time)<br />

Mon. thru Fri.: 7:00am–4:00pm • Saturday: 7:00am–3:30pm<br />

AIRCRAFT SPRUCE EAST<br />

EASTERN REGIONAL DISTRIBUTION CENTER<br />

452 Dividend Drive, Peachtree City, GA 30269<br />

Ph: (770) 487-2310 • Fax: (770) 487-2308<br />

CUSTOMER SERVICE HOURS (Eastern Time)<br />

Mon. thru Fri.: 8:00am–7:00pm • Saturday: 10:00am–6:30pm<br />

AIRCRAFT SPRUCE CANADA<br />

27 York Rd.Brantford, ON N3T-6H2<br />

Mailing: P.O. Box 3731<br />

Ph: (519) 759-5017 • Fax: (519) 759-8964<br />

STORE HOURS<br />

Mon. thru Fri.: 8:00am–5:00pm • Saturday: 8:00am–3:00pm<br />

www.aircraftspruce.ca • email: info@aircraftspruce.ca<br />

CAN’T FIND WHAT YOU NEED? LET US HELP!<br />

While we try to offer everything you might need for your aircraft, there<br />

are some products that you may not find listed in this catalog. Let us<br />

help! Just give our Sales Department a call on our Toll Free number and<br />

provide our Sales representative with as much information as possible<br />

on the parts you need. They will source the product for you and provide<br />

a quotation and lead time for the product as quickly as possible.<br />

NOTICE! Many parts in this catalog are NOT FAA approved.<br />

Unless our catalog specifically indicates a part has a PMA (Parts<br />

Manufacturers Approval), that part may not be certified or approved<br />

for aviation use. The selling of a part should not be construed as a<br />

representation that the part is certified or approved for aviation use, nor<br />

can <strong>Aircraft</strong> <strong>Spruce</strong> & Specialty Co. include instructions for use or warnings<br />

unless provided by the manufacturer or distributor. Any concerns<br />

the purchaser may have about the suitability of a part for aviation use,<br />

instructions for use or warnings, should be promptly directed to the<br />

manufacturer.<br />

WAIVER OF LIABILITY AND INDEMNIFICATION AGREEMENT<br />

In as much as <strong>Aircraft</strong> <strong>Spruce</strong> & Specialty Co. has no opportunity to<br />

supervise the manufacture, installation or maintenance of the parts supplied<br />

by it, nor any opportunity to participate in the design or manufacture<br />

of the various certificated and homebuilt aircraft in which its parts are<br />

utilized, the purchaser by placing this order and accepting said merchandise<br />

from <strong>Aircraft</strong> <strong>Spruce</strong> & Specialty Co. agrees that all materials<br />

purchased will be used solely at purchaser’s risk and that purchaser<br />

will indemnify and hold <strong>Aircraft</strong> <strong>Spruce</strong> & Specialty Co., its owners and<br />

employees, free and harmless from all loss, liability or damage resulting<br />

from claims brought by reasons of any alleged failure or defect of any<br />

part or parts supplied by <strong>Aircraft</strong> <strong>Spruce</strong> & Specialty Co.<br />

COMPOSITE MATERIALS (CM) Pg.- 19-42<br />

Glass Cloth, Resins, Foams, Tools, Safety Equipment, Kevlar, Graphite<br />

WOOD PRODUCTS (WP) Pg.- 43-50<br />

<strong>Spruce</strong>, Balsa, Ply wood, Glues<br />

METALS & PLASTICS (ME) Pg.- 51-62<br />

4130 Steel, Aluminum, Tubing, Sheet, Rod, Bar, Angle, Hinge, Copper<br />

Tubing, Firewall Metals, Trailing Edge, Channel, Plastics, Plexiglas,<br />

Lexan, Nylon, Phenolic & Acrylic Tube Rod<br />

HARDWARE (HA)Pg.- 63-120<br />

Bolts, Nuts, Washers, Screws, Fittings, Fas ten ers, Rivets, Nails, Rivnuts<br />

AIRFRAME PARTS (AP) Pg.- 121-287<br />

Rubber Goods, Grom mets, Hose O-Rings, Shock Mounts, Shock Cords,<br />

Channels, Control System Components, Fuel Supplies, Bearings, Tie<br />

Rods, Throttles & Controls, Propellers, Spinners, Cowlings, Windshields,<br />

Seat Belts & Harnesses<br />

LANDING GEAR (LG) Pg.- 288-331<br />

Wheels & Brakes, Tires & Tubes, Axles, Tailwheels<br />

ENGINE PARTS (EP) Pg.- 332-457<br />

Magnetos, Carburetors, Starters, Gen era tors, Al ter na tors, Spark Plugs,<br />

Ignition Harnesses, Engines, Exhaust Stacks, Engine Mounts, Air & Oil<br />

Filters<br />

COVERING SUPPLIES (CS) Pg.- 458-535<br />

Fabric, Tapes, Inspection Rings, Grom mets, Paint Brushes, Dopes,<br />

Thinners, Finishes, Chemical Products, Registration Stencils, Plac ards,<br />

Decals<br />

INSTRUMENTS (IN) Pg.- 536-614<br />

Vac uum Pumps, Pitot Tubes, Shock Mounts, Instrument Overhaul,<br />

Ta chome ter Cables<br />

ELECTRICAL (EL) Pg.- 615-703<br />

Batteries, Lights, Strobes, Electrical Wire & Terminals<br />

AVIONICS (AV) Pg.- 704-813<br />

Custom Panels, Radios, Antennas, ELT’S, Encoders, GPS, Headsets,<br />

Intercoms, Accessories<br />

TOOLS (TO) Pg.- 814-925<br />

Tubing Benders & Cutters, Rivet Guns, Wire Twisters, Spray Guns,<br />

Welding Equip ment, Spark Plug Tools, Safety Equipment<br />

PILOT SUP PLIES (PS) Pg.- 926-1050<br />

Oxygen Equip ment, Tiedown Kits, Goggles, Sun Glasses, Videos,<br />

Charts, Flight Cases, Tow Bars, Parachutes.<br />

BOOKS & VIDEOS (BV) Pg.- 1051-1094<br />

Construction & Aviation Videos, Instructional Materials, Pilot Guides, Log<br />

Books, <strong>Aircraft</strong> Manuals, General Aviation Books, E-Books<br />

COPYRIGHT © <strong>2018</strong> AIRCRAFT SPRUCE & SPECIALTY<br />

COMPANY USE OF ANY<br />

MATERIAL DISPLAYED HEREIN IS PROHIBITED WITHOUT<br />

WRITTEN PER MIS SION<br />

Cover photo courtesy of:<br />

Mike Fizer, AOPA<br />

CM<br />

WP<br />

ME<br />

HA<br />

AP<br />

LG<br />

EP<br />

CS<br />

IN<br />

EL<br />

AV<br />

TO<br />

PS<br />

BV<br />

WWW.AIRCRAFTSPRUCE.COM<br />

Prices Subject to Change Without Notice 1


Bob and Flo Irwin<br />

201 West Truslow Ave, Fullerton CA.<br />

Home of <strong>Aircraft</strong> <strong>Spruce</strong> from 1973 to 1997<br />

Present Home of <strong>Aircraft</strong> <strong>Spruce</strong> West<br />

(225 Airport Circle, Corona, CA.)<br />

Present Home of <strong>Aircraft</strong> <strong>Spruce</strong> East<br />

(452 Dividend Drive, Peachtree City, GA)<br />

AIRCRAFT SPRUCE & SPECIALTY CO.<br />

A COMPANY HISTORY<br />

The foundation for what is now <strong>Aircraft</strong> <strong>Spruce</strong> & Specialty Co. dates<br />

to the summer of 1956 when Flo and Bob Irwin founded Fullerton Air<br />

Parts at Fullerton Municipal Airport in Southern California. Bob, born<br />

and raised in Kansas City, MO., a pilot since the 1940’s and active<br />

in the CAP and other aviation groups, knew airplanes and the parts<br />

that were needed to keep them flying. Flo, a native of Rochester, New<br />

York, had no aviation background but learned the business quickly<br />

and knew what it would take to keep customers coming back... fair<br />

prices and good service. Fullerton Air Parts grew into one of the largest<br />

retail aircraft parts suppliers in the western states during the next<br />

nine years.<br />

In 1965, Bob and Flo Irwin sold the business and founded another<br />

one which sold only one product, aircraft grade spruce lumber for aircraft<br />

construction and restoration. <strong>Aircraft</strong> <strong>Spruce</strong> Co. quickly added<br />

more products to its small catalog and adopted the name <strong>Aircraft</strong><br />

<strong>Spruce</strong> & Specialty Co., with a goal to offer everything pilots and<br />

aircraft builders need. As <strong>Aircraft</strong> <strong>Spruce</strong> served more customers<br />

and more and more products were added, staff grew from 2 in 1965<br />

to over 180 today.<br />

Jim Irwin, Bob and Flo’s older son, grew up in the business, working<br />

in jobs such as cutting metal and spruce, pulling and shipping orders,<br />

and managing kit programs such as the Vari-Eze back in 1975 while<br />

still in college. Graduating from California State University at Fullerton<br />

in 1978 with a degree in business administration (marketing), Jim<br />

acquired the company and became president in 1980. Jim’s wife<br />

Nanci, who graduated with an accounting degree from the University<br />

of Southern California in 1977, is vice-president and works full time<br />

managing the company’s accounting and data processing departments.<br />

Jim Irwin has logged over 5000 hours as a multi-engine,<br />

instrument rated pilot since 1976 and Nanci Irwin is a licensed private<br />

pilot as well. They fly the company Cessna 425 extensively on<br />

business throughout the Southwest. Jim and Nanci Irwin have four<br />

children: Mike, Krissy, Jeff, and Rob, who are all members of the<br />

<strong>Aircraft</strong> <strong>Spruce</strong> management team. Mike and Jeff are pilots and fly<br />

the company’s Navion Rangemaster.<br />

Flo and Bob Irwin, along with Jim’s younger brother John, moved<br />

to Lake Havasu City, Arizona in the fall of 1983 and founded ACS<br />

Products Co., which manufactures a line of products which is distributed<br />

by <strong>Aircraft</strong> <strong>Spruce</strong>. Flo Irwin passed away on June 10, 1989,<br />

but the legacy of this warm, outgoing, and talented businesswoman<br />

lives on in the businesses she founded and built to serve the aviation<br />

community. John Irwin, his wife, Frances, and Bob Irwin now manage<br />

the ACS Products Co. operation. Bob Irwin was an instrument rated<br />

pilot with more than 2000 hours logged and based his 1968 Navion<br />

Rangemaster at Lake Havasu City until May 2000 when Bob retired<br />

as a pilot, after fifty years of flying, and moved the Navion to Chino<br />

Airport for his grandchildren to fly. Prior to acquiring the Rangemaster<br />

in 1976, Bob owned a Vultee BT-13B and a 1949 Ryan Navion. Bob<br />

Irwin passed away on June 26, 2015 at the age of 95, after being<br />

active in general aviation as a pilot and businessman for over 65<br />

years.<br />

<strong>Aircraft</strong> <strong>Spruce</strong> was housed in downtown Fullerton, CA. from its<br />

founding in 1965 until late 1997. The last 24 years in Fullerton the<br />

company was operated in a historic Fullerton former citrus packing<br />

house, which we eventually outgrew. In the fall of 1997, <strong>Aircraft</strong><br />

<strong>Spruce</strong> moved to a new, 62,000 square foot facility in Corona,<br />

California. In the Spring of 2004, <strong>Aircraft</strong> <strong>Spruce</strong> East moved to a<br />

new 56,000 Sq. Ft. facility in Peachtree City, GA from its old home<br />

in Griffin, GA. <strong>Aircraft</strong> <strong>Spruce</strong> Canada was opened in Toronto in<br />

December 2006, and moved to a new facility at Brantford Airport in<br />

Ontario in late 2008. In late 2012 <strong>Aircraft</strong> <strong>Spruce</strong> Canada moved into<br />

a new 20,000 square foot facility at Brantford Airport. We are proud<br />

of the tradition of our company that now dates back some 52 years,<br />

and are pleased to have had the opportunity to help aviators around<br />

the world build the plane of their dreams. Our growth, from a single<br />

room in 1965 to 120,000 square feet in three facilities that we have<br />

today, has been a direct result of the loyalty and patronage of our<br />

customers. Our goal is to continue to provide the very best in products,<br />

prices, and customer service to our friends in the years to come.<br />

2<br />

CELEBRATING 53 YEARS OF SERVICE TO AVIATION!<br />

1965 – <strong>2018</strong><br />

WWW.AIRCRAFTSPRUCE.COM<br />

Prices Subject to Change Without Notice


AIRCRAFT SPRUCE WEST<br />

CORONA, CALIFORNIA<br />

AIRCRAFT SPRUCE EAST<br />

PEACHTREE CITY, GEORGIA<br />

<strong>Aircraft</strong> <strong>Spruce</strong> West was located in a 27,000 split level packing<br />

house in downtown Fullerton, CA. from 1973 until 1997. Built in<br />

1924 by the Union Pacific Railroad, the Building was known as<br />

the Elephant Packing House named after the original lease holder<br />

operating a citrus packing operation there. In 1996, <strong>Aircraft</strong> <strong>Spruce</strong><br />

acquired a 5-acre parcel near the airport in Corona, CA. Construction<br />

for the new home of <strong>Aircraft</strong> <strong>Spruce</strong> West began in March 1997. In<br />

September of 1997, the new 62,000 sq. ft. facility was completed and<br />

operations were moved from Fullerton to Corona. The Corona facility<br />

features 10,000 sq.ft. of office space, a large, automated warehouse,<br />

separate workshops for preparation of metal and wood orders, and a<br />

huge retail store for fly-in and drive-in customers. Visitors are always<br />

welcome at <strong>Aircraft</strong> <strong>Spruce</strong> West.<br />

Phone: (951) 372-9555<br />

email: info@aircraftspruce.com<br />

<strong>Aircraft</strong> <strong>Spruce</strong> East is located on Falcon Field (FCC) in Peachtree<br />

City, GA. 20 miles southwest of Atlanta. <strong>Aircraft</strong> <strong>Spruce</strong> East was<br />

formally located in a 27,000 sq.foot building in Griffin, GA which was<br />

the former home of Alexander Aeroplane Co., prior to the acquisition<br />

by <strong>Aircraft</strong> <strong>Spruce</strong> in January 1996. The new facility in Peachtree<br />

City is 56,000 sq. ft. and became the new home of <strong>Aircraft</strong> <strong>Spruce</strong><br />

East in March of 2004. <strong>Aircraft</strong> <strong>Spruce</strong> East ships hundreds of orders<br />

each day to customers worldwide and features a fully stocked aircraft<br />

parts and pilot supply store. Be sure to visit <strong>Aircraft</strong> <strong>Spruce</strong> East any<br />

time you are in the Atlanta area.<br />

Phone: (770) 487-2310<br />

email: info@aircraftspruce.com<br />

AIRCRAFT SPRUCE CANADA<br />

BRANTFORD, ONTARIO<br />

AIRCRAFT SPRUCE INTERNATIONAL<br />

REPRESENTATIVES<br />

<strong>Aircraft</strong> <strong>Spruce</strong> Canada is located at the Brantford Municipal Airport<br />

in Brantford, Ontario, about an hour drive south from Toronto. A<br />

retail store is available to customers who fly or drive to the Brantford<br />

Airport to purchase aircraft parts, avionics, and pilot supplies.<br />

<strong>Aircraft</strong> <strong>Spruce</strong> Canada also provides same day shipping to customers<br />

throughout Canada from our new 20,000 square foot facility.<br />

<strong>Aircraft</strong> builders and owners in Canada have full access to products<br />

sold by <strong>Aircraft</strong> <strong>Spruce</strong> in the United States at competitive prices<br />

and shipping rates. Shipping options include Canada Post, UPS,<br />

FedEx, DHL, Dicom, and Purolator. Make plans to visit <strong>Aircraft</strong><br />

<strong>Spruce</strong> Canada anytime you are in the Greater Toronto Area.<br />

Phone: (519) 759-5017<br />

email: info@aircraftspruce.ca<br />

<strong>Aircraft</strong> <strong>Spruce</strong> & Specialty Co. serves our customers worldwide<br />

through International Representatives in over 55 countries. These<br />

countries include: Argentina, Australia, Austria, Belgium, Bolivia,<br />

Brazil, Chile, China, Colombia, Costa Rica, Croatia, Cyprus,<br />

Czech Republic, Denmark, Ecuador, Estonia, Finland, France,<br />

Germany, Guatemala, Hungary, India, Ireland, Israel, Italy, Japan,<br />

Korea, Lithuania, Luxembourg, Madagascar, Malaysia, Mexico,<br />

Netherlands, New Zealand, Norway, Panama, Paraguay, Peru,<br />

Philippines, Poland, Portugal, Romania, Russia, Serbia, Singapore,<br />

Slovak Republic, South Africa, Spain, Sweden, Switzerland, Taiwan,<br />

Tanzania, Thailand, Turkey, Ukraine, United Kingdom, Uruguay,<br />

Venezuela.<br />

For complete contact information for any of our <strong>Aircraft</strong> <strong>Spruce</strong><br />

International Representatives, please call 1-877-4-SPRUCE or visit<br />

our website at www.aircraftspruce.com<br />

Image Courtesy of: vecteezy.com<br />

WWW.AIRCRAFTSPRUCE.COM<br />

Prices Subject to Change Without Notice 3


THE AIRCRAFT SPRUCE MANAGEMENT STAFF<br />

JIM IRWIN<br />

President<br />

NANCI IRWIN<br />

Vice President<br />

TOM MARRACCI<br />

Director of Operations - West<br />

DON ARRINGTON<br />

Director of Operations - East<br />

MIKE IRWIN<br />

Vice President -<br />

Procurement<br />

JEFF IRWIN<br />

Vice President -<br />

Operations<br />

ROB IRWIN<br />

Vice President -<br />

Marketing<br />

LOIS JONES<br />

Human Resources Manager<br />

TOM GLAZE<br />

Inside Sales Manager<br />

RYAN DECK<br />

Avionics Sales<br />

Manager<br />

JOSH SOLIS<br />

Product Support<br />

Manager<br />

CHUCK JONES<br />

Warehouse Manager –<br />

West<br />

JACK SAMUELS<br />

Outside Sales Manager<br />

DEBBIE MOSS<br />

Accounting Manager<br />

TAWNY CASTILLO<br />

Logistics Manager<br />

ANTHONY GARCIA<br />

International Sales<br />

Manager<br />

VERONICA BELTRAN<br />

Customer Service<br />

Manager<br />

SCOTT<br />

ROBERTSON<br />

Shop Manager – West<br />

ANASTASIA<br />

WALKER<br />

Office Manager – East<br />

MAYRA BAHENA<br />

Shipping Manager<br />

ANDREY FERRELL<br />

Warehouse Manager –<br />

East<br />

DAVE PUSKAS<br />

General Manager –<br />

Canada<br />

ROB CLARKE<br />

Warehouse Manager –<br />

Canada<br />

4<br />

WWW.AIRCRAFTSPRUCE.COM<br />

Prices Subject to Change Without Notice


AIRCRAFT SPRUCE TEAM...<br />

COMMITTED TO CUSTOMER SATISFACTION<br />

AIRCRAFT SPRUCE WEST STAFF - JUNE <strong>2018</strong><br />

AIRCRAFT SPRUCE EAST STAFF - JUNE <strong>2018</strong><br />

AIRCRAFT SPRUCE CANADA STAFF - JUNE <strong>2018</strong><br />

WWW.AIRCRAFTSPRUCE.COM<br />

Prices Subject to Change Without Notice 5


FRIENDLY, FAST, & EFFICIENT ORDER PROCESSING......<br />

THAT’S THE AIRCRAFT SPRUCE WAY!<br />

At <strong>Aircraft</strong> <strong>Spruce</strong> & Specialty Company, we handle every order with the same care and diligence that we did our first order<br />

back in 1965. Here is a glimpse of some of the many departments that process thousands of orders each week and ship them<br />

to our customers around the world.<br />

Orders may be placed by mail, FAX, email, and online at www.aircraftspruce.com,<br />

or as most customers prefer, by phone with one of<br />

our friendly, helpful sales persons. Your order is quickly input into our<br />

computer system and printed immediately in the warehouse.<br />

Our large staff of order pickers receive the orders in the ware house,<br />

fill the order and pass it along to the shipping de part ment for careful<br />

packaging and shipment. We carry over 100,000 different in ven tory<br />

items!<br />

Warehouse inventory is carefully arranged in computer part number<br />

sequence for fast and accurate order completion. As your single<br />

source supplier, <strong>Aircraft</strong> <strong>Spruce</strong> stocks lumber, ply wood, metals,<br />

com pos ites, hardware, instruments, tools, cov er ing supplies, avionics....and<br />

everything in between! Walk-in customers are invited<br />

to visit our stores located at our warehouses in Corona, CA and<br />

Peachtree City, GA, and Brantford Canada.<br />

Orders for specially cut steel and aluminum tubing, sheet, bar and<br />

plate are no problem here, and are processed on a daily basis.<br />

<strong>Aircraft</strong> <strong>Spruce</strong> furnishes raw materials to large end users in huge<br />

quantities at volume discounts, as well as cut pieces as small as one<br />

foot to homebuilders. Whatever you need, we’ve got it!<br />

Hand selected aircraft grade spruce lumber was our very first product,<br />

and remains one of our specialty products today. All of our<br />

spruce is certified to MIL-S-6073 and is custom milled, inspected and<br />

packaged according to customer specifications.<br />

An average of 2,500 packages per day leave the <strong>Aircraft</strong> <strong>Spruce</strong><br />

warehouses in Corona, CA, Peachtree City, GA, and Brantford ON,<br />

Canada via UPS, Parcel Post, Federal Express, air freight or sea<br />

freight on their way to our customers throughout the United States<br />

and worldwide. Our state-of-the-art in-house computer systems with<br />

complete order tracking capability make <strong>Aircraft</strong> <strong>Spruce</strong> & Specialty<br />

Company the smart choice as your complete supplier for aviation<br />

materials and components.<br />

6<br />

WWW.AIRCRAFTSPRUCE.COM<br />

Prices Subject to Change Without Notice


EAA & AOPA<br />

THE POBEREZNY ESTATE<br />

<strong>Aircraft</strong> <strong>Spruce</strong> purchased the former home of<br />

Paul and Audrey Poberezny in Oshkosh, WI in<br />

2017 and makes the home available to the EAA<br />

for tours and special events. The original stone<br />

farmhouse is over 100 years old and was Paul and<br />

Audrey’s home from 1991 until his death in 2013.<br />

Located near Wittman Field, the 9 acre estate<br />

reflects the standards and culture the Pobereznys<br />

utilized in building the world’s leading sport aviation<br />

organization, EAA, and the world’s premier<br />

aviation event, AirVenture. This home hosted<br />

many of aviations leaders and icons, and countless<br />

aviation artifacts and photos representing<br />

the relationships and events that shaped Paul’s<br />

remarkable life are on display throughout the<br />

home, providing insight into the lifetime passion<br />

and vision of one of aviation’s greatest leaders. This is where Paul built airplanes, read about aviation<br />

history, and wrote countless letters and articles. As he often said, “There isn’t a day that goes<br />

by that I don’t say the word airplane”.<br />

<strong>Aircraft</strong> <strong>Spruce</strong> and the Irwin family have maintained a close relationship with the Poberezny family<br />

and EAA for over 50 years and is honored to have the opportunity to partner with the EAA to make<br />

this historic home available to EAA members and aviation enthusiasts in the years ahead.<br />

EAA CREDIT CARD<br />

DISCOUNT PROGRAM<br />

AOPA SPONSORSHIP<br />

<strong>Aircraft</strong> <strong>Spruce</strong> has been a major<br />

sponsor of EAA for many years, providing<br />

donations and materials for<br />

EAA SportAir Workshops, AirVenture<br />

Forums and Workshops, EAA Webinars,<br />

Young Eagles, and many regional and<br />

local EAA events.<br />

<strong>Aircraft</strong> <strong>Spruce</strong> provides discounts on orders placed by EAA<br />

members using the EAA credit card. The discount varies on<br />

every product, and there are certain products on which discounts<br />

are not permitted by the manufacturer. The maximum discount<br />

is 10%, and the price with discount applied can be provided by<br />

the <strong>Aircraft</strong> <strong>Spruce</strong> sales agent or online. When you use the EAA<br />

Platinum Visa credit card our system recognizes the card and<br />

applies applicable discounts to each product.<br />

For more information on cardholder benefits, please go to:<br />

EAA.org/Visa.<br />

<strong>Aircraft</strong> <strong>Spruce</strong> has been a sponsor and advertiser with AOPA for<br />

decades. In 2012, <strong>Aircraft</strong> <strong>Spruce</strong> became the first aviation supply<br />

company to join AOPA as a Strategic Partner. This partnership<br />

provides funding and support for the many AOPA programs that<br />

are essential to the growth of general aviation. <strong>Aircraft</strong> <strong>Spruce</strong> is<br />

proud to help support AOPA’s efforts to grow general aviation and<br />

protect pilots’ rights.<br />

<strong>Aircraft</strong> <strong>Spruce</strong> also offers AOPA members valuable benefits<br />

through special promotions and programs.<br />

To become an AOPA member or get more information about<br />

the association, please visit www.aopa.org<br />

WWW.AIRCRAFTSPRUCE.COM<br />

Prices Subject to Change Without Notice 7


THE AIRCRAFT SPRUCE CATALOG<br />

FREE ON REQUEST<br />

We want all aviators to have access to the<br />

wide range of products and services offered<br />

by <strong>Aircraft</strong> <strong>Spruce</strong>. Just give us a call on our<br />

toll free order line, send us a request for a<br />

catalog by fax, mail, or e-mail, and we’ll<br />

have a complimentary copy of our catalog<br />

on the way to you the same day. Our catalog<br />

is also available on CD, or for download<br />

in pdf format at www.aircraftspruce.com. If<br />

you know of someone who needs a catalog,<br />

please let us know.<br />

Note: Free Shipping on catalogs shipped within the USA (including Alaska +<br />

Hawaii). Canadian and international catalog orders will incur a $15 freight charge via<br />

Bulk Mail. Additional items may incur additional freight charges. Expedited shipping<br />

will incur additional freight charges.<br />

Print <strong>Catalog</strong> ...................................... P/N 01-38400 ...................... FREE<br />

CD <strong>Catalog</strong> ........................................ P/N 01-00612 ...................... FREE<br />

VISIT THE AIRCRAFT<br />

SPRUCE STORES<br />

Stop by one of our stores to view and purchase<br />

the many items listed in the <strong>Aircraft</strong><br />

<strong>Spruce</strong> catalog. The <strong>Aircraft</strong> <strong>Spruce</strong> West<br />

store is open Monday thru Friday 8:00am<br />

to 6:00pm, and Saturday 7:00am to<br />

3:00pm. The Will Call store at <strong>Aircraft</strong> <strong>Spruce</strong> East is open Monday thru<br />

Friday 8:00am to 6:00pm, and Saturday 8:00am to 4:00pm. The <strong>Aircraft</strong><br />

<strong>Spruce</strong> Canada store is open Monday thru Friday 9:00am to 5:00pm,<br />

Saturday 9:00am to 3:00pm. Call either office ahead of time to place<br />

your order and we will have it ready for pick-up upon your arrival. The<br />

staff at <strong>Aircraft</strong> <strong>Spruce</strong> West, East, and Canada welcome your visits.<br />

8<br />

ORDERING INFORMATION<br />

SPRUCE ONLINE<br />

<strong>Aircraft</strong> <strong>Spruce</strong> Online provides customers<br />

with up to the minute account and order<br />

status utilizing their own personal computers.<br />

The <strong>Aircraft</strong> <strong>Spruce</strong> Web Site provides information<br />

on many of the products contained<br />

in this catalog, real time access to account<br />

information, open order status and filled order history available daily.<br />

Confirm order on line in real time as they are processed, and view backorder<br />

status and product availability. In addition, our partnership with<br />

UPS provides you with up to the minute shipping information including<br />

package status, scheduling, and delivery exception.<br />

www.aircraftspruce.com<br />

CUSTOMER COMMENT CARDS<br />

Your satisfaction is our number one priority. This is why we include a<br />

Customer Comment Card in every order we ship. Please take a moment<br />

to complete the few questions on the card and give us any comments<br />

or suggestions you might have. Simply drop the postage paid card in<br />

the mail to return to our California headquarters. Your response helps<br />

us monitor our level of service and ensure that we are performing well<br />

for you.<br />

SHIPPING TIME<br />

Orders placed by 4:00 pm EST and 4:00 pm PST Monday-Friday for<br />

“off-the-shelf”, in-stock items are normally shipped same day from the<br />

respective location (Peachtree City, GA or Corona, CA). Our shipping<br />

departments are closed on Saturdays and Sundays.<br />

Although we stock the vast majority of the items in our catalog, we cannot<br />

assure that they will all be on hand at all times. We ship every order<br />

as quickly as possible, and in the event of a delay, be assured that<br />

we are working hard to get your order shipped promptly. Due to order<br />

volume during holidays, we cannot guarantee that all orders placed can<br />

ship on the day after the holiday closure.<br />

Orders for spruce, tubing and other special cut products may take a few<br />

days to ship depending on order volume. Special order products ship<br />

base on the lead times of each manufacturer. Note: Special Instructions<br />

may delay shipment of your order.<br />

ADDING ON TO AN ORDER<br />

In order to ensure efficient, accurate processing of orders in the warehouse,<br />

we have several restrictions for adding on to placed orders. The<br />

restrictions include:<br />

Orders that have “Packed” or “Invoiced” status<br />

Orders qualifying for free shipping<br />

Orders placed by PayPal<br />

Orders containing special order items<br />

We have also implemented a 1:00 pm local time cutoff for add-ons at the<br />

respective origin warehouse on the day the order is shipping.<br />

If the order has an “open” status and it is before the 1:00 pm cutoff, you<br />

can add on to it using the website in the “Order Self Help” screen or by<br />

calling our Customer Service department. If we cannot add products to<br />

the open order due to the restrictions listed above, we will be glad to take<br />

a new order for the additional products.<br />

WWW.AIRCRAFTSPRUCE.COM<br />

OUR 100% RECYCLED, BIODEGRADABLE<br />

PACKING PAPER<br />

We have looked for a more customer friendly packing material alternative<br />

for some time, and we are pleased to announce that we will be<br />

using a 100% recycled, 100% biodegradable paper packing material to<br />

replace the peanuts. This material is suitable to our high volume shipping<br />

requirements, protects the contents of the box as well as the peanuts,<br />

and will allow customers to unpack their shipments without having<br />

to pick up peanuts afterward.<br />

CLOSING THE TRANSACTION<br />

For our customer’s convenience we enclose a copy of the invoice covering<br />

the order with each order shipped except those shipped to a third<br />

party. If the order is paid by check and the check did not cover<br />

the full amount of the invoice, the amount of underpayment will<br />

be sent C.O.D. for the balance due plus C.O.D. fee of $10.50 rather<br />

than delay the order. If you have overpaid by check, the overpayment<br />

will be credited to your account or refunded. C.O.D. shipments are<br />

considered “paid” as soon as we receive payment from UPS, and credit<br />

card orders are paid automatically at time of shipment. We look forward<br />

to your next order!<br />

WHEN YOU RECEIVE YOUR ORDER<br />

Upon receipt, the package should be opened promptly and material<br />

checked against the packing slip enclosed. Items out-of-stock at time<br />

of shipment will be marked as “back-ordered – to follow.” These items<br />

will not be charged on the invoice enclosed with the package and will be<br />

forwarded as soon as delivery is received from our suppliers. The backordered<br />

items will not be charged until shipped. About 90% of the items<br />

featured in our catalog are carried in stock. Special items of hardware,<br />

bearings, unusual fittings and slow moving items are special ordered<br />

as required. However, even with the large inventory we carry, it is not<br />

uncommon to “come up short” on some items. If an item is missing and<br />

not marked “backordered”, please advise us immediately by mail or call<br />

our Customer Service Dept.<br />

BACKORDERS<br />

Backorders are shipped from the warehouse (WEST OR EAST) that<br />

receives stock first.<br />

Although we make every effort to ship all orders “complete,” it is often<br />

necessary to backorder one or more items if we are out of stock. When<br />

the partial order is shipped and invoiced, you are not charged for the<br />

backordered item(s) until these items are shipped. You are billed only<br />

for what is shipped. A backorder is created and shipped as soon as<br />

the items arrive. The backorder is then invoiced and any overpayment<br />

from the first invoice is applied to it. If you do not wish to have any items<br />

backordered, or wish to cancel an existing backorder, just let us know.<br />

We will do so immediately if the backorder has not been shipped. We are<br />

working continuously to keep all items in stock to preclude backorders.<br />

If a backorder is necessary, we do appreciate your patience. <strong>Aircraft</strong><br />

<strong>Spruce</strong> pays the shipping costs within the 48 contiguous United States<br />

by surface shipping on backorders when the backordered items could<br />

have been shipped via UPS inside the first package at no additional<br />

freight cost. Except when the backordered items are oversize, hazardous,<br />

contain one gallon or larger, or COD shipments. We will continue<br />

to strive to maintain stock of all our products to keep the necessity for<br />

backordering parts to a minimum.<br />

RETURNED MERCHANDISE<br />

Contact <strong>Aircraft</strong> <strong>Spruce</strong> Customer Service by phone or email for RMA<br />

Number before returning any product.<br />

Merchandise may be returned for credit or refund within 30 days from date<br />

of receipt if received in resalable condition-packed in original manufacturer’s<br />

box, complete with instructions and all components (if applicable). A copy of<br />

the original order showing purchase or information stating the invoice number<br />

and date of purchase, with reason for return must accompany the article. Any<br />

refund for a return outside of 30 days may be subject to house account credit<br />

only. Do not mail purchase information in letter form under separate cover.<br />

A restocking charge may apply on items that are missing components, are<br />

considered non-stocking parts, are outside of the 30 day return period, etc. Do<br />

not return any products C.O.D. as it cannot be accepted by our warehouse.<br />

All returns (excluding Canada) must be made to <strong>Aircraft</strong> <strong>Spruce</strong> West in<br />

Corona, CA, USA. Certain items may not be eligible for return (e.g. books,<br />

DVD’s, videos, special order items etc). The outbound freight charge for<br />

returns on items shipped using our Free Shipping promotion will be deducted<br />

from the refund. Call first for return authorization and instructions.<br />

Important Note Regarding Canadian Returns: Returns for orders made from our<br />

Canadian facility may be returned to the Canadian warehouse. Canada returns do<br />

NOT need to go directly to either USA facility.<br />

DAMAGE OR SHORTAGE<br />

Open and examine all packages promptly. Notify the <strong>Aircraft</strong> <strong>Spruce</strong><br />

Customer Service Department of any discrepancies in the order. If<br />

the merchandise is received in damaged condition or the carrier fails<br />

to deliver the entire shipment as shown on the Bill of Lading covering<br />

motor freight delivery, make note of the damage or shortage on the Bill<br />

of Lading and ask the driver to sign it. Then call the terminal office of<br />

the carrier and institute a claim for the loss or damage. If a package<br />

delivered by UPS arrives damaged, report this to the driver immediately.<br />

UPS will issue a report on the damage to <strong>Aircraft</strong> <strong>Spruce</strong> at which time<br />

a replacement shipment can be made.<br />

Prices Subject to Change Without Notice


ORDERING INFORMATION<br />

AIRCRAFT SPRUCE PRICING POLICY<br />

<strong>Aircraft</strong> <strong>Spruce</strong> has always taken great pride in offering aircraft builders/owners<br />

the lowest overall prices in the industry. Many items in the<br />

catalog now show discounts for various quantity purchases. Special<br />

quotations on other quantity purchases gladly furnished on request. Our<br />

online catalog pricing is updated daily and should reflect current pricing.<br />

Should there be any kind of price discrepancy we will notify you immediately.<br />

We will continue to do our best to minimize increases and offer<br />

all of our products at the best possible prices. All prices are subject to<br />

change without notice.<br />

OPEN ACCOUNTS<br />

<strong>Aircraft</strong> <strong>Spruce</strong> has long served many companies, schools and gov ernment<br />

agencies on an open account basis. Established companies can<br />

apply for an open account by submitting a credit application including all<br />

company data and at least three business references and bank in for mation.<br />

Credit application forms available on request. Open account terms<br />

are net 15 days after invoice date.<br />

DEALER/OEM DISCOUNTS<br />

We have offered discounts to our regular dealers and FBO’s for many<br />

years for resale purposes, and we welcome the addition of new dealers<br />

to best serve aviation consumers worldwide. Due to the very competitive<br />

and low margin nature of most of the prices shown in this catalog, all<br />

discounts are based on volume purchasing. Discounts for many items<br />

are shown below the product in the catalog. Discounts for items with<br />

discounts not shown in the catalog or for larger quantities than those<br />

listed can be quoted by mail, phone, or FAX upon request. You can be<br />

assured, as an aviation dealer, that you will receive the best possible<br />

net prices from <strong>Aircraft</strong> <strong>Spruce</strong> on all product lines that we carry. If you<br />

ever find a lower current advertised price on any product, just let us<br />

know and we’ll beat it. Call for an <strong>Aircraft</strong> <strong>Spruce</strong> dealer application if<br />

interested in becoming a dealer for our covering supplies, hardware, or<br />

Microflight products.<br />

PRODUCT INFORMATION<br />

For all products, call our main sales lines at 877-4-SPRUCE. Our sales<br />

representatives will consult with other staff members or call the manufacturer<br />

of the product to get you the answer you need as quickly as<br />

possible. We are here to help!<br />

SPECIAL ORDERS<br />

Over the years, one of the services that our company offers that seems<br />

to be most appreciated by our customers is our willingness to research<br />

and provide quotations for special items. Other supply firms tend to<br />

discourage special requests due to the time and effort it takes to find<br />

these items, and request that customers order “catalog items” only. We<br />

have always taken a different approach and welcome requests for noncatalog<br />

items. Call or write and provide as much information as possible<br />

including make, model, serial number of aircraft and exact part number<br />

or product you need, plus your credit card number. Within 24 hours if at<br />

all possible, we will advise you of the price and delivery time on the item,<br />

at which time you can place your order if acceptable. Once an order is<br />

placed for a special order item, it cannot be cancelled or returned and<br />

must be paid in advance. If we cannot drop ship your special order, then<br />

freight charges from the factory to our warehouse will be added to your<br />

invoice. Our goal is to provide you with everything you need - if you do<br />

not find it in this catalog, let us know and we’ll find it for you!<br />

PRODUCT WARRANTY<br />

In cooperation with the manufacturers we represent, <strong>Aircraft</strong> <strong>Spruce</strong> &<br />

Specialty Co. warrants for a period of one year (on most products) from<br />

the date of original purchase its products to be free from defects in material<br />

and workmanship. <strong>Aircraft</strong> <strong>Spruce</strong> & Specialty Co.’s obligation under<br />

this warranty is limited to repair or replacement of the purchased product<br />

only, and under no circumstances shall <strong>Aircraft</strong> <strong>Spruce</strong> & Specialty Co.<br />

be liable for any loss, damage, injury, cost of repair or consequential<br />

damages of any kind in connection with the sale, use or repair of any<br />

product purchased from <strong>Aircraft</strong> <strong>Spruce</strong> & Specialty Co. Products sold<br />

are subject to manufacturer’s warranty policy. Defective merchandise<br />

or out of box failure of product is repaired or replaced at manufacturer’s<br />

option. Avionics, electrical, instruments, or similar products that are<br />

defective are subject to manufacturer’s warranty only, and will not be<br />

replaced immediately from <strong>Aircraft</strong> <strong>Spruce</strong> inventory.<br />

WAIVER OF LIABILITY AND<br />

INDEMNIFICATION AGREEMENT<br />

Inasmuch as <strong>Aircraft</strong> <strong>Spruce</strong> & Specialty Co. has no opportunity to<br />

supervise the manufacture, installation or maintenance of the parts<br />

supplied by it, nor any opportunity to participate in the design or manufacture<br />

of the various certificated and homebuilt aircraft in which its<br />

parts are utilized, the purchaser by placing an order and accepting said<br />

merchandise from <strong>Aircraft</strong> <strong>Spruce</strong> & Specialty Co. agrees that all materials<br />

purchased will be used solely at purchaser’s risk and that purchaser<br />

will indemnify and hold <strong>Aircraft</strong> <strong>Spruce</strong> & Specialty Co., its owners and<br />

employees, free and harmless from all loss, liability or damage resulting<br />

from claims brought by any reason of any alleged failure or defect of any<br />

part or parts supplied by <strong>Aircraft</strong> <strong>Spruce</strong> & Specialty Co.<br />

INTERNATIONAL CUSTOMERS<br />

<strong>Aircraft</strong> <strong>Spruce</strong> is recognized as the leading source of materials for<br />

aircraft builders, owners and pilots around the world. Over the past<br />

45 years we have developed a family of customers in every part of the<br />

globe. Our International order dept. is more than happy to assist you<br />

in placing and processing your order for international shipment. Please<br />

note the following guidelines for placing an international order.<br />

You may place your order with any of our international representatives<br />

or directly with our USA, Corona facility. Correspondence should be sent<br />

in English or Spanish to expedite service.<br />

Requests for quotation are processed within 72 hours, unless additional<br />

research is required on a product. All prices quoted and invoiced by<br />

<strong>Aircraft</strong> <strong>Spruce</strong> West are FOB Corona, CA and by <strong>Aircraft</strong> <strong>Spruce</strong> East<br />

are FOB, Peachtree City, GA. A quotation is processed as a proforma<br />

invoice for all overseas customers. A proforma invoice is not considered<br />

an order until funds are received to process the order. Actual freight<br />

charges may differ from a freight quote or estimate provided by a freight<br />

carrier.<br />

First time orders are preferably received by fax or e-mail to insure correct<br />

notation of name and billing and shipping information. Please note<br />

the information on 8130 forms in the following paragraphs. If 8130 forms<br />

are required, we must be notified at the time the order is placed so that<br />

we may special order the documentation.<br />

To economize on the shipping costs, International orders are generally<br />

shipped complete unless otherwise advised by the customer. We utilize<br />

DHL, UPS, Fed-Ex and Air Parcel Post for most international shipments.<br />

Shipments by DHL, UPS and Fed-Ex are highly recommended because<br />

of the excellent traceability of the shipments. Parcel post traces are very<br />

time consuming and unreliable. We cannot be responsible for shipments<br />

made by Parcel Post. Our international dept. also utilizes the services of<br />

many other air and sea carriers. Should the services of a freight forwarder<br />

be necessary we can work with one who is familiar with our service<br />

or with one of your choice to meet all of your shipment requirements. All<br />

freight, duty and customs charges are the responsibility of the customer.<br />

Preferred methods of payment are credit cards (American Express,<br />

HAZMAT SHIPMENTS – A fee of $50 is charged on all international<br />

shipments containing hazardous materials. This fee covers special<br />

packaging, documentation, and certification requirements that apply to<br />

hazmat orders shipping to customers outside the United States.<br />

Visa, Mastercard, Discover) and by bank transfer. There is an additional<br />

$20 service charge for bank transfers. When making a bank transfer<br />

please fax a copy of your transfer along with your order request to<br />

ensure accurate allocation of funds. Please note that if payment is made<br />

by bank transfer there is an approximate 7 day delay before funds are<br />

confirmed and allocated.<br />

A complete listing of <strong>Aircraft</strong> <strong>Spruce</strong> international representatives can<br />

be found on our website. Always remember to furnish your complete<br />

communications information on your correspondence so that we may<br />

respond to your requests promptly. We welcome your orders and look<br />

forward to being part of your team during your entire project.<br />

CERTIFICATE OF CONFORMANCE<br />

AND FORM 8130 (EXPORT)<br />

<strong>Aircraft</strong> <strong>Spruce</strong> provides you with its own Certificate of Conformance<br />

for our products at no charge. This is noted on every invoice. Factory<br />

certification and test reports are available on some items and Form 8130<br />

are available on FAA approved products. A cost of $100 per product<br />

is charged to secure these forms. Please inquire at time of order if<br />

test reports are available for the items you are ordering. If available,<br />

the forms must be requested at time of order and the product must be<br />

special-ordered from the factory with the forms. These forms cannot<br />

be furnished after you receive the product. Anticipate shipping delays<br />

if Form 8130 is requested. Do not order products using catalog part<br />

number if you require form 8130, as you will receive standard parts<br />

without the form. Simply describe the part and specifically request Form<br />

8130. Due to delays and costs involved in furnishing these forms, we<br />

strongly suggest that you check to see if the <strong>Aircraft</strong> <strong>Spruce</strong> Certificate<br />

of Conformance will be acceptable in lieu of Form 8130.<br />

AIRCRAFT SPRUCE GIFT CARDS<br />

Do you want to give an aircraft builder or pilot a gift from <strong>Aircraft</strong> <strong>Spruce</strong><br />

for a birthday, holiday, or another special<br />

occasion and don’t know what to get? Let<br />

them decide. Give one of our sales representatives<br />

a call at (877) 4-SPRUCE and order<br />

an <strong>Aircraft</strong> <strong>Spruce</strong> Gift Card for any dollar<br />

amount you want. The cards are valid indefinitely<br />

and can be used toward the purchase<br />

of any products sold by <strong>Aircraft</strong> <strong>Spruce</strong>.<br />

These cards are very popular and are a gift that is sure to please any<br />

aviator. Available in any denomination. If selecting USPS First Class<br />

Mail, we’ll ship any gift card only order prepaid within the United States.<br />

Gift Cards are valid at all <strong>Aircraft</strong> <strong>Spruce</strong> locations.<br />

Prices Subject to Change Without Notice WWW.AIRCRAFTSPRUCE.COM<br />

9


SHIPPING INFORMATION<br />

UNITED PARCEL SERVICE (GROUND)<br />

Unless otherwise specified, all shipments will be made by UPS (size and weight permitting).<br />

Weights & Limits - Maximum weight per package for shipment to any destination served by UPS is 150 lbs. with no other weight restrictions applicable.<br />

If a shipment exceeds 80 lbs. a motor freight shipment is usually more economical. A UPS C.O.D. fee of $13.50 is charged for each C.O.D.<br />

parcel. Ground shipments larger than 1728 cubic inches and all air shipments will rate at the greater of actual or dimensional weight.<br />

Maximum Size per Package - 130“ in length and girth combined (once down and once around the parcel). Packages over 165” length & girth or<br />

over 96” long are rated at a minimum 90 lbs and include an additional handling charge of $65.00. Packages over 48” long are subject to an additional<br />

$12.00 handling fee. Charges subject to change by UPS and FedEx.<br />

Territory Served - Regular UPS service (surface) available to all 48 states, parts of Hawaii and Alaska, and Canada. All points in Hawaii, Alaska,<br />

and Canada are served by UPS “Next Day Air” or “2nd Day Air”. Flammable and corrosive material restricted. There is a $3.00 additional rate charge<br />

for residential shipments to rural zip codes. UPS surface serves some points in Alaska, Hawaii, and Canadian Provinces of Alberta, British Columbia,<br />

Manitoba, Ontario, Quebec & Saskatchewan.<br />

Insurance - Each parcel carries $100.00 insurance against loss or damage. Additional insurance coverage added as required per parcel. Maximum<br />

insurance allowable - $10,000 per package. A street address with zip code is required. C.O.D. shipments acceptable for commercial accounts with<br />

money order or certified funds on first order. United Parcel Service will leave a parcel without signature if so authorized by the shipper. Orders of<br />

significant value will require a signature at time of delivery. If purchaser is willing to accept responsibility for delivery, ask that the instructions “OK to<br />

leave without signature” be added to the shipping label. However, these instructions will release <strong>Aircraft</strong> <strong>Spruce</strong> of liability for loss or damage.<br />

Delivery Time - One to seven days depending on the zone and destination zip code.<br />

Shipment Of Hazardous Materials - Shipment of items such as dopes, primers, and many other liquid products require extensive, precise documentation<br />

and specially constructed cartons that comply with DOT regulations. Each flammable or hazardous product must be packed in a separate<br />

package and cannot be shipped with non-hazardous materials. In many cases, motor freight shipments may be more economical for multiple package<br />

orders of hazardous materials due to the fees charged by UPS. A hazardous shipping charge of $32.00 will be added to UPS Ground shipments,<br />

$90.00 will be added to Air Shipments. Some hazardous items in small volume can ship ORMD and the hazardous shipping charge will not apply.<br />

Hazardous items shipped overseas require special handling and must ship by freight service. Call for details and current pricing.<br />

Method Zone 2 Zone 4 Zone 6 Zone 8<br />

UPS Red $31.24 $72.61 $84.79 $91.98<br />

UPS Blue PM $15.23 $22.42 $45.15 $50.56<br />

Fed Ex Priority Overnight $31.92 $72.03 $88.99 $93.98<br />

Fed Ex Standard Overnight $27.51 $64.00 $77.60 $81.95<br />

Fed Ex Econo 2nd Day $18.59 $22.68 $44.60 $50.03<br />

USPS Priority Mail $9.79 $10.84 $12.02 $14.42<br />

UPS Ground $10.29 $15.45 $23.60 $31.05<br />

- Rates for comparison purposes only. Based on 10lb. package shipped to each listed zone.<br />

- Rates do not include insurance, oversize, hazardous, COD etc. Subject to change without notice.<br />

UNITED PARCEL SERVICE (AIR)<br />

Weight and Limits are the same as outlined for UPS Surface delivery to<br />

all areas served. See above for more details on shipment of flammables<br />

and other hazardous items.<br />

Delivery Time - Three days (3rd Day Air) and two days from California<br />

(2nd Day Air) or next day (via Next Day Air).<br />

Areas Served - Shaded states on map above, with limited service to<br />

some as noted.<br />

MOTOR FREIGHT<br />

The charge for motor freight delivery is based on the commodity being<br />

transported, the weight of the shipment and the distance it will travel.<br />

The rate for a shipment of steel tubing, for instance, may be $5.00 Cwt.<br />

as compared to $15.00 Cwt. for foam. The steel tubing is a heavy commodity<br />

taking up a small space whereas the foam is very light but the<br />

volume is large and takes considerable space in the trailer. The rates<br />

reflect these factors in addition to the susceptibility to damage of the<br />

shipment. All truck shipments are insured for full value. It is good practice<br />

to include a phone number on the order which can be shown on the<br />

Bill of Lading. This enables the carrier personnel to advise of the arrival<br />

of the shipment and arrangements can be made for delivery. No C.O.D<br />

shipments for truck delivery. Consignee must inspect shipment on arrival<br />

and note any shortages or damage on freight bill to file claim for loss.<br />

Any claims for lost or damaged merchandise will be denied if the customer<br />

receives the shipment and signs for the shipment free and clear.<br />

FEDERAL EXPRESS<br />

In addition to UPS, we also provide delivery via Federal Express<br />

Priority, Economy, and Ground service. Federal Express charges are<br />

competitive with UPS and the same weight, size, and hazardous limits<br />

will apply. Hazardous materials shipping by FedEx Express Air service<br />

are subject to a $100 dangerous goods charge. As an added advantage,<br />

Federal Express does offer Saturday delivery, and almost all<br />

deliveries are made before noon. Federal Express Home Delivery is a<br />

residential ground service with deliveries Tuesday through Saturday.<br />

US POSTAL SERVICE<br />

Priority Mail parcels may not exceed 70 lbs. or 108“ in length and girth<br />

combined. We will utilize a Priority Mail Flat Rate Box if your items will<br />

fit in the box and the postage will cost less. Packages less than 13<br />

ounces may ship First Class Mail. Maximum allowable insurance via<br />

Post is $400 per package. No shipments made without adequate insurance<br />

coverage. Packages destined for overseas will ship the cheaper of<br />

First Class or Priority Mail and must not exceed 44 lbs. (with exception<br />

to certain countries) or 72 inches in length and girth combined and must<br />

not be longer than 42“. No hazardous materials or C.O.D. orders may<br />

be shipped by Post. Please provide adequate time for delivery. Claims<br />

for lost or damaged packages must be made within 60 days of shipment.<br />

CANADA<br />

What are my shipping options? From Canada (Brantford warehouse): Canada Post, UPS Canada, FedEx Canada, Purolator, or Can Par.<br />

Hazardous materials can only be shipped Purolator. From the U.S. (California or Georgia warehouse): Mail (USPS to border/delivery by Canada<br />

Post), *Customer will pay duties and taxes directly to Canada Post *For delivery duty paid via Canada Post, order must ship from Canada, UPS, FedEx.<br />

*Customer will choose their own broker for customs clearance.<br />

10<br />

WWW.AIRCRAFTSPRUCE.COM<br />

Prices Subject to Change Without Notice


AIRCRAFT KITS<br />

COZY MARK IV<br />

• Cozy Mark IV Plans with Newsletters on CD...P/N 01-00178 .. $500.00<br />

• Cozy Mark IV Info Pac .....................................P/N 01-00566 .... $16.95<br />

• Cozy “M” Drawings* .........................................P/N 01-00570 .... $49.95<br />

• Cozy Newsletters on CD ..................................P/N 01-00569 .... $20.00<br />

• Cozy Owner’s Manual* ....................................P/N 01-00565 ...... $9.50<br />

• Cozy Mark IV DVD “Award Winning” ...............P/N 01-00982 .... $14.95<br />

* Can only be sold to a builder, must provide plans # to order.<br />

COZY MATERIALS KITS<br />

SECTION 1 KITS<br />

Part #<br />

Price<br />

Foam Kit ........................................................ 01-01410 ...........$3,155.93<br />

Fiberglass Kit ................................................. 01-01415 ...........$3,740.20<br />

Wood Kit ........................................................ 01-01420 ..............$194.08<br />

Hardware Kit .................................................. 01-01430 ..............$252.39<br />

Metal Kit ........................................................ 01-01425 ..............$264.24<br />

Misc. Mats ..................................................... 01-01440 ...........$6,281.01<br />

Tools Kit ........................................................ 01-01435 ..............$540.25<br />

Fuel Fittings ................................................... 01-01431 ................$91.18<br />

Epoxy Kit ....................................................... 01-38201 ..............$624.00<br />

Part #<br />

Price<br />

Chapter 4 Fuselage Bulkhead ....................... 01-00256 ..............$593.00<br />

Chapter 5 Fuselage Sides ............................. 01-00257 ..............$499.20<br />

Chapter 6 Fuselage Assy .............................. 01-00259 ..............$325.77<br />

Chapter 7 Fuselage Exterior ......................... 01-00260 ..............$253.05<br />

Chapter 8 Headrest, Heatduct, Seatbelt ....... 01-00261 ..............$976.57<br />

Chapter 9 Main Gear-Brake .......................... 01-00263 ...........$3,343.89<br />

Chapter 10 Canard Construction .................. 01-00264 ..............$752.89<br />

Chapter 11 Elevators ..................................... 01-00266 ................$71.43<br />

Chapter 12 Canard Installation ..................... 01-00267 ..................$3.21<br />

Chapter 13 Nose Gear .................................. 01-00268 ...........$1,990.91<br />

Chapter 14 Center section Spar .................... 01-00271 ..............$842.73<br />

The Cozy MK IV is a high-performance, four-seat canard aircraft which<br />

is comfortable, efficient, and economical to build. It has a range of about<br />

1,000 miles and a top speed of 200 mph. When constructed according to<br />

plans and operated within the approval C. G. range, the canard con fig u ration<br />

makes it highly resistant to stalls or loss of position control. The MK IV<br />

features full dual control and two-axis trim. The composite con struc tion is<br />

very strong, resistant to corrosion and fatigue, and offers better protection<br />

to the occupants than other types of construction. <strong>Aircraft</strong> <strong>Spruce</strong> acquired<br />

the Cozy design rights in January 2004 and is now the sole source for Cozy<br />

plans and info packs.<br />

FREE INSTRUCTIONAL DVD WITH PLANS<br />

Building the Rutan Composites – This step-by-step instructional program<br />

features Burt Rutan and Mike Melvill proceeding through the<br />

complete foam-epoxy-fiberglass composite construction procedure as<br />

used on the VariEze, Long-EZ, Quickie, Q2, Dragonfly, Sea Hawk, and<br />

other composite aircraft. Also included is a formation flight by the Long-<br />

EZ, Defiant & VariViggen. 1hr, 36 mins. .....P/N 13-04809 ..........$26.95<br />

CHAPTER KITS<br />

SECTION II KITS<br />

Part #<br />

Price<br />

Bolts ............................................................01-01505 ..................$36.78<br />

Screws ........................................................01-01510 ..................$35.41<br />

Washers .....................................................01-01515 ..................$22.29<br />

Nuts ............................................................01-01520 ..................$71.65<br />

Rivets ..........................................................01-01540 ..................$56.52<br />

Fittings ........................................................01-01535 ................$156.64<br />

Foam ..........................................................01-00297 ................$470.75<br />

Expoxy ........................................................01-01545 ................$310.95<br />

Metal ...........................................................01-01530 ................$197.99<br />

Misc ............................................................01-01560 .............$2,048.28<br />

Fiberglass ...................................................01-00298 ................$445.50<br />

Part #<br />

Price<br />

Chapter 15 Firewall Accessories ................01-00272 .................$328.82<br />

Chapter 16 Control System ........................01-00273 .................$552.00<br />

Chapter 17 Pitch-Roll-Trim .........................01-00275 ...................$99.77<br />

Chapter 18 Canopy ....................................01-00277 .................$829.28<br />

Chapter 19 Wings & Ailerons .....................01-00280 ..............$3,106.03<br />

Chapter 20 Winglets & Rudders .................01-00282 .................$198.39<br />

Chapter 21 Strake-Fuel-Baggage .............01-00283 ..............$1,260.68<br />

Chapter 22 Electrical ..................................01-00285 ..............$1,683.10<br />

Chapter 23 Engine-Prop Installation .........01-00286 ..............$1,698.82<br />

Chapter 24 Covers Fairing ........................01-00291 .................$297.00<br />

Chapter 25 Finishing ..................................01-00292 .................$769.60<br />

CHRISTAVIA MK-1/MK-2 & MK-4<br />

<strong>Aircraft</strong> <strong>Spruce</strong> & Specialty Co. has acquired the design rights to the popular Christavia MK1, Christavia<br />

MK2, and Christavia MK4 homebuilt aircraft from the designer, Ron Mason of Elmwood Aviation in<br />

Canada. The Christavia was designed in 1982 as a mission field workhorse. Design requirements were<br />

short take-off and landing, small engine (low fuel consumption), low stall speed, good cruise speed and<br />

rate of climb, large cabin area, low maintenance and high safety factor. The Christavia is easy to fly, and<br />

the Iarge cabin makes long flights very comfortable. Over 1000 sets of the plans have been sold for the<br />

MK1 (two place tandem), MK2 (two place side-by-side), and Christavia MK4 (four place). <strong>Aircraft</strong> <strong>Spruce</strong><br />

has plans available for these aircraft at $225 per set as well as an information pack for $10. Complete<br />

materials packages for construction of the aircraft are available from <strong>Aircraft</strong> <strong>Spruce</strong>.<br />

Christavia MK-1/MK-2 Info Pack<br />

P/N 01-00662 .............................................................FREE<br />

CHRISTAVIA MK-1 KIT PRICE LIST<br />

MK-1/MK-2 Info Pack ........01-00662 ....... FREE <strong>Spruce</strong> Kit for MK-1 .........01-39810... $1,355.00 MK-1 4130 Sheet Kit .....01-39850 ......$291.09<br />

MK-1 Plans ........................01-00663 ....$375.00 Plywood Kit (MK-1)..........01-39820...... $537.80 MK-1 Hardware Kit ........01-39860 ......$138.48<br />

MK-2 Supplement ..............01-00664 ......$57.65 MK-1 Alum. Sheet Kit ......01-39830...... $592.24 MISC Kit for MK-1 ..........01-39870 ...$7,457.36<br />

MK-2 Plans Complete .......01-00692 ....$431.95 MK-1 4130 Tube Kit .........01-39840... $4,082.88 MK-1 <strong>Spruce</strong> Kit .............01-39880 ...$1,355.00<br />

CHRISTAVIA MK-4 KIT PRICE LIST<br />

MK-4 Info Pack .............. 01-00683 .......... FREE MK-4 Plans ...................... 01-00665 ..... $275.00 MK-4 4130 Tube Kit ......01-00674 ...$4,384.25<br />

MK-4 Misc. Kit ............... 01-00675 ..$11,635.70 MK-4 4130 Sheet Kit ....... 01-00676 ..... $597.78 MK-4 Plywood Kit ..........01-00677 ......$648.25<br />

MK-4 Aluminum Kit ........ 01-00678 ....$3,726.66 MK-4 Hardware Kit .......... 01-00679 ..... $310.78<br />

Prices Subject to Change Without Notice WWW.AIRCRAFTSPRUCE.COM<br />

11


STARDUSTER TOO SA 300<br />

AIRCRAFT KITS<br />

SKYOTË<br />

The Starduster Too was built to fill a need for a reasonably sized,<br />

2-place, open sport biplane. Stability is good and the light wing loading<br />

makes slow landing and short-field operation outstanding. The main<br />

structure of the aircraft is built of 4130 steel tubing and sheet stock and<br />

has no machined fitting or other complicated bends. The wings have<br />

spruce spars and the ribs are made of 1/4” plywood. Construction of the<br />

plane has been kept as simple as possible. The Lycoming 0-360 (180<br />

hp or 200 hp) is the best size engine for the aircraft.<br />

Plans ...........................P/N 01-00424 .................. $249.95<br />

Info Pack .....................P/N 01-00596 ......................FREE<br />

ACRODUSTER TOO SA 750<br />

This two-place biplane is<br />

about 10% smaller than<br />

the Starduster Too. It is<br />

a very strong machine<br />

designed to +/-9 G. It<br />

is a high performance<br />

machine meant for minimum<br />

of 180 and up to<br />

360 horsepower. The roll<br />

rate is spectacular with<br />

four ailerons and symmetrical<br />

wings.<br />

Plans ........................... P/N 01-00427 ....................$125.00<br />

Info Pack ..................... P/N 01-00443 ....................... FREE<br />

STARLET SA 500<br />

A low-horsepower, single-place<br />

parasol, this is<br />

a fun machine. Easy to<br />

build and easy to fly, it is<br />

the best of both worlds.<br />

Engines in the 65 to 125<br />

HP range work best.<br />

Excellent visibility and a<br />

pretty design keep your<br />

excitement high.<br />

Plans ...........................P/N 01-00428 ...................$125.00<br />

Info Pack .....................P/N 01-00463 ...................... FREE<br />

V-STAR SA 900<br />

This is an exciting, single<br />

place biplane. Rated for<br />

+/-6 G, this machine will<br />

keep you smiling. With<br />

stall speed approaching<br />

35 mph and horsepower<br />

in the 75 to 85 range, fun<br />

flying is not slowed at the<br />

gas pump.<br />

Plans ........................... P/N 01-00429 .................. $195.00<br />

Info Pack ..................... P/N 01-00471 ......................FREE<br />

STARDUSTER ONE SA 100<br />

This is the single place<br />

biplane designed by<br />

Lou Stolp back in 1964<br />

that started it all. It is<br />

a very easy aircraft to<br />

fly, powered by engines<br />

in the 125 horsepower<br />

range - A fun machine!<br />

Constructed with a 4130<br />

steel fuselage, wood<br />

spars and ribs, and covered<br />

with fabric. The Starduster One can only classified as “classic”.<br />

Plans............................P/N 01-00425 ..................$115.00<br />

The Skyotë was designed to have the superb control response and the<br />

high structural strength of the Bucker Jungmeister while maintaining the<br />

slow flight and short field capabilities of a Rose Parakeet, The Skyotë<br />

will take off as quickly as a Super Cub and will fly, power on, down to<br />

about 33knots (38mph). Rate of climb with a Continental C-90 engine is<br />

1,500 ft./min. with a ceiling of 16,500 ft.<br />

For further details and contact info on suppliers of complete<br />

matched- hole components contact:<br />

FlyTeam 88, LLC<br />

3088 Mountainview Rd., Clover, SC 29710<br />

www.FlyTeam88.com • info@FlyTeam88.com<br />

Description Part No. Price<br />

Skyote Plans Kit 01-01512 $595.00<br />

Skyote ( Plans Only ) 01-01512-1 $539.00<br />

Skyote Wing Metal Kit 01-01497 $333.04<br />

Skyote Landing Gear Metal Kit 01-01498 $227.87<br />

Skyote Tail Feather Metal Kit 01-01499 $354.24<br />

Skyote Metal Fuselage Kit 01-01501 $639.55<br />

Skyote Metal Kit 01-01502 $1,940.90<br />

Skyote Center Section Metal Kits 01-01503 $150.50<br />

Skyote Center Section Hardware 01-01504 $216.61<br />

Skyote Rib, Spar & Aileron Hardware Kit 01-01506 $115.13<br />

Skyote Tail Feathers Hardware Kit 01-01507 $108.08<br />

Skyote Cockpit & Floor Boards 01-01508 $72.47<br />

Skyote Wing Hardware Kit 01-01509 $772.70<br />

Skyote Landing Gear Hardware 01-01511 $580.17<br />

Skyote Patch 01-01512-2 $5.00<br />

Skyote Id Plate 01-01512-3 $5.00<br />

Skyote Controls Hardware Kit 01-01513 $4,030.62<br />

Skyote Wing Rib Set 01-01514 $2,495.00<br />

BK FLIER<br />

• Pilot Size: Up to 6 ft 4 in 250 lb<br />

in the roomy cockpit<br />

• Cruise: 130 mph for 400 miles<br />

with reserves<br />

• Fuel: 3-3.5 Gallons per Hour -<br />

Automobile Gas<br />

• Baggage: 30 lbs in roomy<br />

compartment-For that week<br />

long fly-in<br />

• Stall: Light Sport <strong>Aircraft</strong><br />

Category 48 mph no flap, 45<br />

mph full flaps<br />

• Options: Tricycle or Tail Wheel-Electric Start<br />

• VW Type 1 Conversion from Great Plains, Hummel, Aerovee,<br />

Revmaster...etc..<br />

• Certified in Canada as Basic-Ultra-Light Airplane (BULA), greatly<br />

simplifies approval process.<br />

Description Part No. Price<br />

Bk Flier Airframe Kit 01-01468 $2,282.06<br />

Bk Flier Main Gear Kit 01-01469 $680.22<br />

Bk Flier Nose Wheel Option Kit 01-01470 $46.40<br />

Bk Flier Tail Wheel Option Kit 01-01471 $72.55<br />

Bk Flier Flight Control Hardware Kit 01-01472 $120.30<br />

Bk Flier Flaperon Hardware Kit 01-01473 $27.90<br />

Bk Flier Fuel System Kit 01-01474 $197.02<br />

Bk Flier Pitot-static System Kit 01-01475 $94.75<br />

Bk Flier Electrical System Kit 01-01476 $371.11<br />

Bk Flier Instrument Panel Kit 01-01477 $1,772.85<br />

Bk Flier Miscellaneous Kit 01-01478 $66.70<br />

Contact Info: BK Fliers LLC<br />

2126 Turkey Ledge, San Antonio, TX 78218<br />

Web: www.bkfliers.com • Email: bruce@bkfliers.com<br />

Phone: 210-363-3288<br />

12<br />

WWW.AIRCRAFTSPRUCE.COM<br />

Prices Subject to Change Without Notice


WITTMAN TAILWIND<br />

Introduced at the first EAA fly-in 1953, Tailwind was designed and built by<br />

legendary designer and air racer Steve Wittman. This high performance<br />

homebuilt is constructed with a steel tubing fuselage, wood wings, and<br />

fabric covering. It offers exceptional cruising speeds and is economical to<br />

operate and maintain. <strong>Aircraft</strong> <strong>Spruce</strong> acquired the rights to the Tailwind in<br />

January 1996 and is currently the exclusive distributor for plans and materials<br />

kits. Complete information package and materials list is avail able.<br />

BABY GREAT LAKES, SUPER BABY LAKES, AND BUDDY BABY LAKES<br />

BABY GREAT LAKES MATERIALS REQUIREMENTS<br />

Kit #1 <strong>Spruce</strong> and Plywood Kit ................. P/N 02-03910 ..... $1,241.50<br />

Complete <strong>Spruce</strong> Kit Only ................ P/N 02-03900 ........ $982.44<br />

Spar Kit only ...................................... P/N 02-06700 ........ $588.40<br />

Kit #2 Wing Metals Package ..................... P/N 01-10020 ..... $1,511.00<br />

Includes finished parts requiring machining<br />

Kit #3A Wing Hardware Kit<br />

(Baby Great Lakes) ......................... P/N 01-10030 .......... $73.98<br />

Kit #3B Wing Hardware Kit<br />

(Super & Buddy) .............................. P/N 01-10035 .......... $63.58<br />

Kit 4130 Steel Tubing and Sheet Kit<br />

Baby Great Lakes Kit-4A .................. P/N 03-14300 ..... $1,681.99<br />

Super Baby Lakes Kit-4B .................. P/N 03-14310 ..... $1,783.39<br />

Buddy Baby Lakes Kit-4C ................. P/N 03-14320 ..... $1,966.66<br />

Kit #5 Landing Gear/Brakes Kit ................ P/N 01-10040 ..... $4,383.05<br />

Kit #6 Wing Alignment Materials Package . P/N 01-10050 .......... $10.08<br />

Kit #7 Fuel Tank and Installation Package P/N 01-10060 .......... $78.55<br />

Kit #7A Fuel tank Installation Kit ................ P/N 01-10070 .......... $78.55<br />

Kit #8 Flying Controls Materials Package . P/N 01-10080 ........ $872.33<br />

Kit #9 Fairings, Firewall, Instrument & .... P/N 01-10090 ........ $754.81<br />

Fuselage Panels w/Hardware<br />

Kit #10 Poly - Fiber Materials Package ...... P/N 01-10095 ..... $2,302.64<br />

Baby Great Lakes Top Nose Cowl .................. P/N 05-02883 ........ $398.00<br />

Baby Great Lakes Bottom Nose Cowl ............ P/N 05-02884 ........ $398.00<br />

Seat for Buddy Great Lakes ............................ P/N 05-02885 ........ $250.00<br />

Baby Great Lakes Fuel Tank<br />

(Standard 10 Gal.) ........................................... P/N 05-03058 ........ $943.00<br />

Baby Great Lakes Fuel Tank( 3” Longer 11 Gal.) . P/N 05-03059 ........ $992.00<br />

ASK ABOUT THE MANY PRE-FABRICATED PARTS AVAILABLE<br />

FOR BABY GREAT LAKES AIRCRAFT.<br />

<strong>Aircraft</strong> <strong>Spruce</strong> & Specialty is the exclusive supplier of plans and materials<br />

packages for Ron Wilson’s aerobatic aircraft design, the single seat<br />

Acrolite. Complete construction material packages, 16 in total, for the<br />

Acrolite can be purchased for under $10,000.<br />

The Rotax 912 engine is used in the prototype. The Acrolite can also be<br />

built with the Rotax 532-618.<br />

Acrolites are designed to be a quick, easy build for beginners. The biplane<br />

cruises at 110 mph, has a range of 250 miles, takes off and lands in 500<br />

feet and has a service ceiling of 12,000 feet. Empty weight is 495 lbs. and<br />

gross is 750. The airplane stands six feet tall, is 17’ long and has 133<br />

square feet of wing area. It is designed for sportsman aerobatics.<br />

The Acrolite was chosen as one of two finalists in the Scratchbuild Design<br />

Contest which was sponsored by <strong>Aircraft</strong> <strong>Spruce</strong> & Specialty.<br />

AIRCRAFT KITS<br />

W-10 SPECIFICATIONS<br />

Length: 19’ 6” Wing Span: 24’ Wing Area: 90 Sq. Ft.<br />

Engine: Cont. 85, 90, 100 or 145 HP - Lyc. 108-160 HP<br />

Cruising Speed (Vc): 150 to 190 MPH<br />

Wittman Tailwind Info Pk/Kit Price List ......P/N 01-10003 ...........FREE<br />

Wittman Tailwind Plans ..............................P/N 01-10007 ........$195.00*<br />

Wittman Olds V-8 Eng. Conversion Plans .P/N 01-10002 ..........$39.95<br />

Wittman V-Witt Racer Plans .......................P/N 01-10009 ..........$95.00*<br />

Wittman VW Prop Shaft extension .............P/N 01-10006 ..........$19.95<br />

TAILWIND / V-WITT KITS<br />

Tailwind 4130 Tube kit ............................... P/N 03-15800 ......$2,580.69<br />

Tailwind Complete <strong>Spruce</strong> Kit .................... P/N 02-06500 ......$1,296.00<br />

Tailwind <strong>Spruce</strong> Spar Kit ............................ P/N 02-08500 .........$621.50<br />

Tailwind Ply Wood Kit ................................ P/N 02-00122 .........$965.00<br />

Tailwind Landing Gear ............................... P/N 06-00139 .........$967.00<br />

Tailwind Tailspring ...................................... P/N 06-00140 .........$156.75<br />

V-Witt Spar Kit ............................................ P/N 02-08600 .........$343.95<br />

*Ask about prefabricated parts available for the Tailwind<br />

The Baby Great Lakes (one place) and Buddy Great Lakes (two place)<br />

aircraft are well proven designs which are easy to construct and fly,<br />

provide classic good looks, and are aerobatic. Construction is of wood<br />

and steel tubing and plans are well presented for the first time builder.<br />

<strong>Aircraft</strong> <strong>Spruce</strong> & Specialty Company acquired all rights to these<br />

designs in May, 1996 and now offers info packs, plans, raw materials<br />

kits, and pre-fabricated kits for these fine aircraft. Contact <strong>Aircraft</strong><br />

<strong>Spruce</strong> for information on info packs and plans.<br />

Baby Great Lakes Info Packs .................P/N 01-10013 ................ FREE<br />

Plans for Baby Great Lakes ...................P/N 01-10010 .............$295.00<br />

Plans for Super Baby Lakes ...................P/N 01-10011 .............$295.00<br />

Plans for Buddy Baby Lakes ..................P/N 01-10012 .............$275.00<br />

ACROLITE<br />

ACROLITE KITS<br />

Info Pack, ................................................. P/N 01-20005 ..............FREE<br />

Plans, ....................................................... P/N 01-20090 .......... $300.00<br />

Plans Kit includes Plans, Builders Manual, Maintenance Manual<br />

and Photo Set.<br />

MATERIALS REQUIREMENTS<br />

Kit #1 Aluminum Tube Kit, ...................... P/N 01-20010 .......... $391.47<br />

Kit #2 4130 Tube Kit, .............................. P/N 01-20015 ....... $1,324.82<br />

Kit #3 Aluminum Sheet and Bar Kit, ....... P/N 01-20020 .......... $459.01<br />

Kit #4 4130 Sheet and Bar Kit, ............... P/N 01-20025 .......... $537.23<br />

Kit #5 Aluminum Wing Kit, ...................... P/N 01-20030 ....... $1,785.95<br />

Kit #6 Misc. Wood Kit, ............................. P/N 01-20035 .......... $193.46<br />

Kit #7 Wood Wing Kit (Optional), ............ P/N 01-20040 ....... $2,531.44<br />

Kit #8 Fastener kit, .................................. P/N 01-20045 .......... $247.95<br />

Kit #9 Control System Kit, ....................... P/N 01-20050 ....... $1,048.90<br />

Kit #10 Fuel System Kit, .......................... P/N 01-20055 .......... $533.75<br />

Kit #11 Misc Hardware Kit, ...................... P/N 01-20060 .......... $110.17<br />

Kit #12 Wheels and Brakes , .................. P/N 01-20065 .......... $246.45<br />

Kit #13 Misc. Accessories Kit, ................. P/N 01-20070 .......... $444.66<br />

Kit #14 Basic Instruments Kit, ................. P/N 01-20075 ....... $1,744.00<br />

Kit #15 Covering Kit, ............................... P/N 01-20080 .......... $953.66<br />

Kit #16 Cowl Kit, ...................................... P/N 01-20085 .......... $189.50<br />

Prices Subject to Change Without Notice WWW.AIRCRAFTSPRUCE.COM<br />

13


AIRCRAFT KITS<br />

WITTMAN BUTTERCUP<br />

We all want to<br />

fly fast and land<br />

slow. Sylvester<br />

“Steve” Wittman<br />

solved the problem.<br />

Wittman<br />

built two types of<br />

airplanes: Racing<br />

machines and<br />

Travel machines.<br />

The ancestors of<br />

these two blood<br />

lines were Chief Oshkosh and Buttercup.The Buttercup was built as a<br />

utility hauler, and there was only one made - in 1937. He flew it all over<br />

the western hemisphere, from Alaska to Bermuda, Florida to Oregon.<br />

The Buttercup almost made it into production (cancelled due to WWII)<br />

coming to the interest of Fairchild as a four-place project, called the ‘Big<br />

X’. One plane was built for them by “Witt” - a 4-place, 6 cylinder, 130<br />

HP Franklin powered prototype. The real genius of the Buttercup design<br />

is Wittman’s claim of 38 - 40 mph (indicated) slow-flight speed and a<br />

near 150 mph top speed, and all on 85 hp! The high speed is vintage<br />

Wittman, the low speed is due to an ingenious flap-coupled, retracting<br />

lead edge design (seen in today’s airliners). Earl Luce of LuceAir, Inc.<br />

has ‘revived’ the Buttercup, featured in the April, 2003 issue of Sport<br />

Aviation. Kits and fabricated assemblies for the Buttercup are available<br />

from <strong>Aircraft</strong> <strong>Spruce</strong>. For info and plans contact:<br />

LuceAir • 35 Beverly Dr. • Brockport, NY 14420<br />

Ph: (585) 637-5768 • www.luceair.com • e-mail: earl@luceair.com<br />

Buttercup Retrack Lead Edge Kit ............... P/N 01-00474 ..........$326.60<br />

Buttercup Fuselage Sides Kit ..................... P/N 01-00475 ..........$516.22<br />

Buttercup Fuselage Completion Kit ............ P/N 01-00476 ..........$463.41<br />

Empennage Vert-Hort Stabilizer Kit ............ P/N 01-00477 ..........$420.75<br />

Buttercup Wing Wood Kit ........................... P/N 01-00478 .......$1,161.69<br />

Buttercup Wing Metal Kit ............................ P/N 01-00479 ..........$908.11<br />

Buttercup Flaps & Ailerons Kit .................... P/N 01-00480 ..........$313.05<br />

Buttercup Lift Strut Kit ................................. P/N 01-01055 ..........$886.25<br />

Buttercup Engine Mount-Land Gear ........... P/N 01-00482 ..........$155.60<br />

Buttercup Controls & Finishing ................... P/N 01-00483 ..........$271.72<br />

Buttercup Covering Kit ................................ P/N 01-00571 .......$2,301.90<br />

PAZMANY PL-9 STORK<br />

SONEX<br />

Unique in design, the<br />

Sonex is a basic and economical<br />

all metal two-place<br />

monoplane. Both taildragger<br />

and tri-gear versions<br />

are available. The Sonex<br />

is 17.5 ft. in length and<br />

has a 22 ft. wing span. It<br />

features easily removable<br />

wings for transport and<br />

storage. Designed to meet<br />

the needs of both European and domestic aviators, it can incorporate<br />

various lightweight contemporary engines of 80-120hp (under 200 lbs.<br />

firewall forward). Suggested engines include the 2180 VW and 80-120hp<br />

Jabiru engines. Outstanding performance is achieved through its clean<br />

aerodynamic shape and simple, lightweight construction.<br />

SONEX KIT BUILDERS<br />

Wing Hardware Kit ........................................ P/N 01-00005 ..... $253.54<br />

Sonex Tri-Gear Hardware Kit ........................ P/N 01-00006 ....... $50.43<br />

Sonex Fuselage Hardware Kit ...................... P/N 01-00008 ..... $461.58<br />

Sonex Tail Dragger Hardware Kit ................. P/N 01-00009 ....... $17.09<br />

Sonex Controls Hardware Kit ........................ P/N 01-01082 ..... $183.84<br />

Quickbuild Sonex Wing Hardware Kit ............ P/N 01-01234 ..... $135.84<br />

Quickbuild Sonex Fuselage Hardware Kit ..... P/N 01-01235 ..... $252.40<br />

XENOS BUILDERS<br />

Xenos Fuselage Hardware Kit ........................P/N 01-00601 ......$745.66<br />

Xenos Tail Hardware Kit .................................P/N 01-01296 ........$63.66<br />

Xenos Control Hardwared Kit .........................P/N 01-01297 ......$278.56<br />

Xenos Wing Hardware Kit ..............................P/N 01-01298 ......$621.94<br />

WAIEX BUILDERS<br />

Waiex Fuselage Hardware Kit ....................... P/N 01-01130 ..... $677.04<br />

Waiex Control Hardware Kit .......................... P/N 01-01131 ..... $238.09<br />

Waiex Wing Hardware Kit ............................. P/N 01-01132 ..... $223.95<br />

Waiex Taildragger Hardware Kit ................... P/N 01-01165 ....... $55.80<br />

ONEX BUILDERS<br />

Onex Airframe Hardware Kit ......................... P/N 01-01192 ..... $964.59<br />

Onex Nosewheel Hardware Kit ..................... P/N 01-01189 ....... $50.89<br />

Onex Solid Rivet Kit ...................................... P/N 01-01190 ....... $27.71<br />

Onex Tailwheel Hardware Kit ........................ P/N 01-01191 ......... $4.70<br />

Quickbuild Onex Airframe Kit ........................ P/N 01-01299 ..... $606.23<br />

JSX HARDWARE KIT<br />

Subsonex Jsx-l02 Hardware Kit .................... P/N 01-01479 ....... $12.93<br />

Subsonex Jsx-l01 Hardware Kit .................... P/N 01-01480 ....... $55.97<br />

Subsonex Jsx-c01 Hardware Kit ................... P/N 01-01481 ....... $65.40<br />

Pazmany PL-2<br />

Pazmany PL-4a Part of the LSA class.<br />

More information on the Sonex can be<br />

obtained by contacting:<br />

Sonex Ltd.<br />

P.O. Box 2521 • Oshkosh, WI 54903-2521<br />

Phone: (920)231-8297 • Fax: (920)426-8333<br />

sales@sonexaircraft.com • www.sonexaircraft.com<br />

CYGNET<br />

A Two Place Utility <strong>Aircraft</strong><br />

with S.T.O.L. Performance and<br />

Real Load Hauling Abilities.<br />

The original German Luftwaffe Fieseler F-156 Storch was an outstanding<br />

WWII airplane, designed to take off and land in extremely short distances.<br />

The Storch had a take off ground roll of 131 feet and a landing<br />

roll of 36 feet with 13 miles per hour head wind.<br />

The Pazmany PL-9 Stork is a 3/4 replica. With the same flying and<br />

handling characteristics as the original German <strong>Aircraft</strong>. The PL-9 Stork<br />

is a professionally designed STOL aircraft. It has a well proven aircraft<br />

configuration designed for a number of functions such as fish spotting,<br />

forest fire detection, farm work, missionary work etc. It features a welded<br />

chrome alloy steel tube fuselage and aluminum sheet metal/fabric<br />

covered wings and empennage. The PL-9 Stork has a cruise speed of<br />

104mph with a standard Lyc.O-320/150 hp engine. <strong>Aircraft</strong> <strong>Spruce</strong> is a<br />

major supplier of materials for the PL-9 Stork.<br />

For more information, info pack and plans, contact:<br />

<strong>Aircraft</strong> <strong>Spruce</strong> & Specialty Co.<br />

225 Airport Circle, Corona, CA 92880-2527<br />

Phone: (951) 372-9555 • Fax: (951) 372-0555<br />

PAZMANY PLANS<br />

PL-9 Plans ..................................P/N 13-01505 ....... $550.00<br />

PL-2 Plans ..................................P/N 13-01506 ....... $425.00<br />

PL-4A Plans................................P/N 13-01507 ....... $375.00<br />

(Now part of the LSA class)<br />

Specifications: • Empty Weight 585 lbs. • Gross Weight 1100 lbs. •<br />

Wing Span 30 ft. • Chord 50 In. • Airfoil NACA 3413 • Limit “G” Load<br />

• 4.0 G • Engine V.W. 1835cc • Fuel Capacity 15 Gal. U.S. • Cockpit<br />

Width 39 Inches.<br />

Performance: • Stall Speed 48 MPH • Max Speed 108 MPH • Cruise<br />

Speed@ 800 FT. 100 MPH • Cruise Fuel Burn 3.9 GPH • Cruise RPM<br />

2950 RPM • Rate of Climb 580 FPM • T.O. 1 Land Dist. 700 Ft. Stall<br />

Speed 48 MPH • Max Speed 108 MPH • Cruise Speed@ 800 FT. 100<br />

MPH • Cruise Fuel Burn 3.9 GPH • Cruise RPM 2950 RPM • Rate of<br />

Climb 580 FPM • T.O. 1 Land Dist. 700 Ft.<br />

Viking <strong>Aircraft</strong> LLC<br />

PO Box 646, Elkhorn, Wisconsin 53121-0646<br />

Phone: (262) 949-3247 • www.vikingaircraft.com<br />

Description Part No. Price<br />

Cygnet <strong>Spruce</strong> Kit 02-04500 $1,922.52<br />

Cygnet Metal Kits 01-01583 $2,329.00<br />

Cygnet Plywood Foam Kit 01-01584 $153.95<br />

Cygnet Hardware Kit 01-01580 $189.95<br />

Cygnet Control System 01-01581 $394.95<br />

Cygnet Miscellaneous 01-01582 $508.00<br />

Cygnet Wheel & Brake Kit 01-01585 $1,906.00<br />

14 WWW.AIRCRAFTSPRUCE.COM<br />

Prices Subject to Change Without Notice


EVANS VP-1 VOLKSPLANE<br />

<strong>Aircraft</strong> <strong>Spruce</strong> & Specialty is the exclusive distributor for VP-1 ma te rials<br />

kits. The Volksplane was de signed and prototyped by Bud Evans in<br />

1968. The aircraft is in ex pen sive, easy to build, and fun to fly. The fuselage<br />

is all wood, with three bulkheads, four longerons, flat plywood and<br />

some vertical stiffeners. Wings are wood frames covered with fabric. The<br />

only parts requiring welding are the control stick, strut ends and stabilizer<br />

horn. The only sheet metal work is in the elevator trim tab. Over 1000<br />

of these planes are flying. The aircraft is ideally suited for Volkswagen<br />

engines in the 1500 to 1834 cc range. Plans for the VP-1 are $59.00<br />

and are available from <strong>Aircraft</strong> <strong>Spruce</strong>, P/N 13-11560. <strong>Aircraft</strong> <strong>Spruce</strong><br />

can supply com plete materials kits from stock. Free kit list on request.<br />

Note: Landing gear is NCNR, may not be cancelled or returned. Lead<br />

times are always 6-8 weeks.<br />

For further information on the Evans VP-1 contact:<br />

Evans <strong>Aircraft</strong><br />

P.O. Box 231762 Encinitas, CA 92024<br />

www.evansair.com | www.volksplane.com<br />

VP-1 Kits Part No. Price<br />

Wood kit .........................(VPK-1) ........................01-00222 .....$833.55<br />

Plywood kit .....................(VPK-2) ........................01-00223 .....$868.03<br />

Metal kit ..........................(VPK-5) ........................01-00224 .....$294.76<br />

Hardware kit ...................(VPK-7) ........................01-00228 .....$546.20<br />

Fabric kit ........................(VPK-8) ........................01-00221 .....$604.19<br />

Fabric Coating kit ...........(VPK-9) ........................01-00226 .....$515.50<br />

Cable Ass’y. kit ..............(VPK-10) ......................01-00227 ..$1,072.21<br />

Wing Strut kit .................(VPK-11) ......................01-00225 .....$508.20<br />

Landing Gear 800 lb. .....(VP-1 cable-braced) .....06-00041 .....$969.00<br />

Landing Gear 800 lb. .....(VP-1 free standing) .....06-04040 ..$1,399.00<br />

Landing Gear 1100 lb. ...(VP-2 free standing) .....06-00043 ..$1,599.00<br />

VP-1 Plans and Handbook ..................................13-11560 .......$59.00<br />

POBER (CORBEN) JUNIOR ACE<br />

TWO-PLACE<br />

This is the famous aircraft that<br />

launched an industry as well as the<br />

Experimental <strong>Aircraft</strong> Association<br />

when plans for it were published in<br />

Popular Mechanics in the early 50’s.<br />

It is lightweight, easy to build, fun<br />

to fly and requires minimal maintenance.<br />

It has been modified from the<br />

original Corben Baby Ace so that it<br />

can utilize aircraft engines. The fuselage has also been widened, the<br />

horizontal stabilizer was modified for easier construction and modern<br />

aircraft wheels and brakes are now called for. With nearly a 34’ wingspan<br />

and Clark Y airfoil, the Pober Junior Ace, designed by EAA founding<br />

president Paul Poberezny, is docile in stall and landing patterns.<br />

Airframe is 4130 steel tubing, wings are all wood and the recommended<br />

powerplant is a Continental C-85. Empty weight of the Junior Ace is<br />

750 pounds and gross capacity is 1,320 pounds. Free brochure available<br />

from Acro Sport. Plans can be ordered from Acro Sport, Inc.,<br />

Box 462, Hales Corners, WI 53130. Order your Junior Ace materials<br />

kits form <strong>Aircraft</strong> <strong>Spruce</strong>, the approved materials supplier. Free kit list.<br />

AIRCRAFT KITS<br />

ONE DESIGN<br />

<strong>Aircraft</strong> <strong>Spruce</strong> &<br />

Specialty Company<br />

offers a complete set of<br />

plans for the single seat<br />

aerobatic aircraft known<br />

as the One Design.<br />

Created by Dan Rihn as<br />

an economical answer<br />

for pilots wishing to fly<br />

Basic through Advanced<br />

aer o bat ics, the One<br />

Design features quick,<br />

easy construction and<br />

excellent performance. Wings for the One Design are all wood, the fuselage<br />

is steel truss, covered with aluminum sheet from the firewall to the<br />

rear of the cockpit. The turtle deck is also aluminum and the lower half of<br />

the aft fuselage is fabric covered. The tail is fabric covered. A one piece<br />

aluminum spring gear is used for the main wheels and a steerable tailwheel<br />

is used. Power for the One Design is obtained from a 0-360 and<br />

modified with an inverted oil system, high compression cylinders and<br />

fuel injection. Stressed for +/- 10 Gs, the One Design has a max. level<br />

speed of 184 mph, and cruises with a 75% power setting at 160 mph.<br />

ONE DESIGN INFO PACK – P/N 01-06005 ..................FREE<br />

ONE DESIGN PLANS - Complete construction drawings required to<br />

build the One Design aircraft from scratch or using pre-fabricated components.<br />

P/N 01-06010-C .......... $376.95<br />

Note: A signed License Agreement is required from the builder prior<br />

to shipment of plans. Include completed License Agreement with your<br />

payment.<br />

ONE DESIGN RAW MATERIALS KITS<br />

Kit Description Part No. Price<br />

Aileron Kit ................................................. 01-02305 ...........$350.58<br />

Engine Mount Kit ...................................... 01-02310 ...........$124.40<br />

Elevator-Stabilizer Kit ............................... 01-02315 ...........$224.24<br />

Fin & Rudder Kit ....................................... 01-02320 ...........$138.12<br />

Fuselage Kit ............................................. 01-02325 ...........$746.12<br />

Wing Ribs Kit ............................................ 01-02330 ...........$301.85<br />

Wing Spar & Skin Kit ................................ 01-02335 ........$2,773.25<br />

For more information on the One Design contact:<br />

<strong>Aircraft</strong> <strong>Spruce</strong> & Specialty Co.<br />

225 Airport Circle, Corona, CA 92880-2527<br />

Phone: (951) 372-9555 • Fax: (951) 372-0555<br />

ERACER<br />

The ERacer is a high<br />

speed, cross country aircraft<br />

designed around the<br />

proven aerodynamics of the<br />

Rutan Long EZ. It is unique<br />

in that it can utilize multiple<br />

power plants.<br />

ERacer also has fully<br />

retractable landing gear<br />

and two place, side by side,<br />

seating.<br />

The ERacer is only available as a plans built aircraft but a few special<br />

parts and the landing gear kit can be purchased through ERacer <strong>Aircraft</strong>.<br />

Support is also available through Shirl Dickey as well as ERacer <strong>Aircraft</strong>.<br />

For more information on the ERacer, visit: www.eraceraircraft.com<br />

Material Kits are available through <strong>Aircraft</strong> <strong>Spruce</strong><br />

Description Part No. Price<br />

ERacer Fiberglass Kit 01-01462 $3,627.50<br />

ERacer Epoxy Kit 01-01463 $2,839.00<br />

ERacer Wood Kit 01-01464 $139.00<br />

ERacer Foam Kit 01-01465 $5,068.05<br />

ERacer Misc. Kit 01-36821 $1,449.00<br />

VOLMER VJ-22 AMPHIBIAN<br />

The Volmer VJ-22 “Sportsman” is a two-place, side by side, closed cabin, highwing monoplane, amphibious<br />

flying boat. The original Sportsman was completed December 1958. The rigid, corrosion proof hull is made of<br />

1/16 inch and 3/32 inch aircraft mahogany plywood with 1/4 inch plywood at the step for maximum strength<br />

and covered with fiberglass for added protection. Numerous testing from calm water to five foot swells in<br />

the open sea have proven the design to be both extremely airworthy and seaworthy. Wings are wood spar<br />

and ribs, fabric covered. It takes off from water at sea level in about 20 seconds. The VJ-22 is powered by a<br />

Continental C-85, starter and gen. It has a cruising speed 85 mph and stalls at 45 mph<br />

Volmer Club of America - Attn: Robert Albrecht<br />

536 Oak Ave., Bridge City, LA. 70094 - Ph: 504-436-6248<br />

rjaflys@aol.com • www.volmeraircraft.com<br />

VJ-22 <strong>Spruce</strong> Wing Kit ...........................................................P/N 02-06000 ..................................... $2,438.77<br />

VJ-22 Sportsman Fuselage Kit ..............................................P/N 01-00984 ..................................... $5,388.00<br />

Prices Subject to Change Without Notice WWW.AIRCRAFTSPRUCE.COM<br />

15


ACRO SPORT<br />

Designed by Paul Poberezny<br />

as a successor to the EAA<br />

Biplane, the Acro Sport offers<br />

performance and excellent aerobatic<br />

capability in the Sportsman<br />

and in ter me di ate categories.<br />

Purposely uncomplicated<br />

and straight forward, the Acro<br />

Sport design has been chosen<br />

by hundreds of schools for project<br />

Schoolflight programs. It has a wide landing gear which provides<br />

superb ground handling and easy landing qualities. Builders can choose<br />

powerplants ranging from 85 hp to 200 hp. Features steel tube fuselage,<br />

spruce wing and overall fabric covering which makes the project an easy<br />

one for first time builders with average skills. Maximum speed for this<br />

diminutive biplane is 180 mph, it cruises at 130 and stalls at 50. It has<br />

a rate of climb of 3,500 ft/min and a range of 350 miles. Info packs are<br />

$10.50 and complete plans are $125.00.<br />

Order from: Acro Sport Inc., Box 462, Hales Corners, WI 53130.<br />

Free kit list on request.Tech support for Acro Sport: Steve<br />

Nanweiler, 4819 Farmstead Ct., Wichita, KS 67220, (414) 529-2609<br />

Note: Landing gear is NCNR, may not be cancelled or returned.<br />

Lead times are always 6-8 weeks.<br />

ACRO SPORT KITS<br />

Complete <strong>Spruce</strong> Kit .........$784.43 Washer Kit .........................$5.13<br />

Spar Kit ..............................$735.20 Metal Kit ......................$2,527.00<br />

Rivet Kit .................................$4.71 Plywood Kit ....................$675.00<br />

Misc. Hardware Kit .........$1,893.00 Bolt Kit .............................$63.02<br />

Nut Kit ..................................$70.73 Miscellaneous Kit ...........$724.00<br />

Landing Gear ..................$1,829.00<br />

Note: All additional items such as tie rods, in stru ments, plumbing,<br />

avionics, etc. can be found in this catalog.<br />

POBER PIXIE - SINGLE SEAT<br />

Few light airplanes offer builders<br />

the simplicity and payoff in fun<br />

flying that comes with the Pixie.<br />

Another superb design by founding<br />

president of the Experimental<br />

<strong>Aircraft</strong> Association, Paul<br />

Poberezny. Similar in many<br />

respects to the Heath Parasol,<br />

the Pixie is a modernization of<br />

the helmet and goggle days of<br />

the 1930’s. The large wing and<br />

full span ailerons make for easy<br />

flying. With minimal taildragger<br />

experience, the Pixie is a breeze<br />

to handle on the ground. Landings are gentle affairs, visibility in cruise<br />

is outstanding and using it with skis adds another dimension of fun.<br />

The fuselage is 4130 steel tube, wings are Sitka spruce, covering is<br />

with Stits Poly-fiber. This is a beginner’s project for construction, with<br />

performance that will satisfy any level of proficiency ...up to ATP! Plans<br />

are highly detailed and the cost level is low. Can be powered with a VW<br />

conversion or Continental A-65. It cruises at 83 mph, stalls at 30, and<br />

climbs at 500 fpm. The Pixie has a no-reserve range of 290 miles with<br />

and empty weight of 543 pounds, gross is 900.<br />

An info pack is $10.50, plans are $1255.00 and both can be ordered<br />

from Acro Sport, Inc., Box 462, Hales Corners, WI 53130. Order<br />

your Pober Pixie materials kits form the approved supplier, <strong>Aircraft</strong><br />

<strong>Spruce</strong>. Free kit list on request.<br />

POBER PIXIE KITS<br />

Pober Pixie Metals Kit ................................... P/N 01-01135 ...$2,899.55<br />

Pober Pixie <strong>Spruce</strong> & Plywood Kit ................. P/N 01-01136 ...$2,058.96<br />

Pober Pixie Bolt, Washer, and Nut Kit ........... P/N 01-01137 ......$266.07<br />

Pober Pixie Cable and Cable Hardware Kit ... P/N 01-01138 ......$393.28<br />

Pober Pixie Hardware Kit .............................. P/N 01-01139 ...$1,353.44<br />

AIRCRAFT KITS<br />

16 WWW.AIRCRAFTSPRUCE.COM<br />

ACRO SPORT II<br />

This versatile biplane<br />

offers the outstanding<br />

opportunity to experience<br />

open cockpit<br />

flying with a friend.<br />

Excellent aerobatic<br />

trainer with responsive<br />

controls and<br />

docile straight and<br />

level flight char ac ter istics.<br />

Powerplants can<br />

range from 108 hp to<br />

200 hp. Cruise at 123 mph (180 hp), stall at 53 and max out at 152. The<br />

wide gear, large wheels and outstanding roll rate make the Acro Sport a<br />

dream on the ground, nimble in the air and a cinch for smooth landings.<br />

Designed by EAA founding president Paul Poberezny, the Acro II will<br />

accommodate pilots up to 6’ 6” and 240 pounds. As with all Acro Sport<br />

projects, the fuselage is welded steel tube, wings are spruce and Stits<br />

Poly-fiber is used for covering. Information pack ag es are available for<br />

$10.50 and full sets of plans run $125.00.<br />

Order from: Acro Sport Inc., Box 462, Hales Corners, WI 53130.<br />

Free kit list on request.Tech support for Acro Sport: Steve<br />

Nanweiler, 4819 Farmstead Ct., Wichita, KS 67220, (414) 529-2609<br />

Note: Landing gear is NCNR, may not be cancelled or returned.<br />

Lead times are always 6-8 weeks.<br />

ACRO SPORT II KITS<br />

Metal Kit ....................... $4,291.16 Clevis & Cotter Pin Kit .......$4.40<br />

Complete <strong>Spruce</strong> Kit .... $1,540.57 Wood & Foam Kit .......$2,426.83<br />

Spar Kit ............................ $755.79 Rod End Kit ................$1,315.85<br />

Bolt Kit ............................... $74.10 Misc. Hardware Kit .......$151.70<br />

Nut & Nutplate Kit .............. $85.12 Miscellaneous Kit .......$1,493.00<br />

Washer & Rivet Kit ............ $21.45 Landing Gear ..............$1,939.00<br />

Note: Additional items such as tie rods,plumbing,instruments,avio<br />

nics, etc. can be found throughout this catalog.<br />

POBER SUPER ACE - SINGLE SEAT<br />

One of the many designs to<br />

come from the drawing board<br />

of EAA’s founding President,<br />

Paul H. Poberezny, the<br />

Super Ace, is an ideal project<br />

for first time builders. It offers<br />

the excitement of open cockpit<br />

flying and excellent performance.<br />

With options for<br />

85 hp to 150 hp, the Super<br />

Ace can meet a wide range<br />

of desires. The fuselage is<br />

a traditional 4130 steel tube frame that’s covered with Stits Poly-fiber.<br />

The two-piece wing is made of Sitka spruce spars, ribs formed with 1/2”<br />

x 1/2” spruce caps and covering is again Stits Poly-fiber. Wing span is<br />

27’-3 1/2”, length is 18’5” and empty weight is 685 pounds with a useful<br />

load factor of 385 pounds. Using a C-85 on the prototype, cruise speed<br />

is 90 mph. Info packs on the Pober Super Ace are $8.00, plans are<br />

$125.00 and can be ordered through Acro Sport, Inc., Box 462, Hales<br />

Corners, WI 53130. Request a free brochure on the Super Ace from<br />

Acro Sport. Order your Pober Super Ace materials kits form <strong>Aircraft</strong><br />

<strong>Spruce</strong>, the approved materials supplier. Free kit list on request.<br />

For more information on the Pober Super Ace contact<br />

Classic Sport <strong>Aircraft</strong>:<br />

19426 Campbell Creek Dr., Springville, CA 93265<br />

Phone/Fax: (559) 539-2755 • E-mail: s18mike@ocsnet.net<br />

MEYER’S LITTLE TOOT<br />

Designed by George Meyer, the Little Toot was first flown in 1957 and in the same year took<br />

the top award from mechanic Illustrated for “Outstanding Achievement in a Homebuilt <strong>Aircraft</strong>”<br />

at the 1957 EAA convention in Milwaukee. “Little Toot” also won the Paul H. Poberezny Award<br />

two years in a row. Year 1999 and 2000. Today the aircraft is still popular in appearance and<br />

functionality. Little Toot is a Single Seat, Sports Biplane. The fuselage is an all-metal structure<br />

with metal-covered steel tube construction from rear of cockpit forward, and metal monocoque<br />

rear of tubular fuselage cockpit forward section. Our Plans also provide you with an alternate<br />

Tube and Fabric fuselage construction. It features all wood wings, two 1” thick spar structure<br />

with fabric covering. Fabric covered all metal full-length ailerons on lower wings only. No<br />

Flaps. Little Tot has super strong structure stressed to 10- and 10+ G’s. Power Plant options<br />

include 4-cylinder engines of up to 200 hp and six cylinders up to IO-540 250 horse power.<br />

Full Size Plans ........................................ P/N 01-01049 .................................... $345.00<br />

Plans - 11 x 17 Booklet ........................... P/N 01-01050 .................................... $179.00<br />

For more info and plans contact Tommy Meyer:<br />

Website: www.littletootbiplane.com •<br />

Email: tommy@littletootbiplane.com • Phone: 817-269-9292<br />

Prices Subject to Change Without Notice


AQUAJET-X<br />

The new AQUAJET X, designed by Don<br />

James, and inspired by forthcoming warbirds<br />

F22 Raptor and X35 Joint Strike<br />

Fighter, provides the next level of flying<br />

excitement and realism between the<br />

AquaJet and a real airplane.<br />

To provide vectored thrust via rudder pedals<br />

while creating the jet engine sound you can add an electric leaf<br />

blower (electric leaf blower is not included with the kit). Also there is a<br />

more sophisticated suspension system. Thus, the Aquajet X can climb<br />

at 30 deg., dive at 15 deg., bank, turn and spin up to three revolutions<br />

under full control of the pilot. A throttle actuates the lift cylinder - controlling<br />

takeoff, climb and descent so the stick can control pitch and landing<br />

flare.*Note: The Aqua Jet kit list includes all of the parts we can provide.<br />

Other items are required to build the Aqua Jet and many of them can be<br />

sourced at hardware stores and building centers.<br />

For more information visit our website at www.aircraftspruce.com<br />

Aquajet X Plans ................................ P/N 01-00962 ......................$95.00<br />

Aquajet X Materials Kit ..................... P/N 01-00964 .................$1,080.99<br />

AIRCRAFT KITS<br />

KR-1 AND KR-2<br />

The KR-1 (single place) and<br />

KR-2 (two place) were designed<br />

in the early 1970’s by the late<br />

Ken Rand. These popular aircraft<br />

combine composite and wood<br />

construction to produce fast, efficient<br />

aircraft that remain good<br />

sellers year after year.<br />

DAISY MAE<br />

Plans for Daisy<br />

Mae consist of 22<br />

pages that are sized<br />

18 by 24 with full<br />

size rib and former<br />

drawings and a<br />

hardware sheet that<br />

shows what parts<br />

you will need to fabricate<br />

while building<br />

the airplane. Each plan has a serial number and carries a copyright.<br />

Each page is dimensioned so that you will know the exact size of<br />

everything you need to build and has many 3 dimensional drawings<br />

and exploded views for ease of understanding. In addition, every plans<br />

purchase includes a CD loaded with over 280 photos taken during the<br />

construction process. You know what they say: A picture is worth a<br />

thousand words and these will make it perfectly clear how each part was<br />

fabricated. The CD is mailed directly from the plans owner following<br />

registration of the plans.<br />

Specifications: Wing Span - 23’, Empty Wt. - 780 lbs., Wing Area -<br />

173’, Normal Flying Wt. - 1100 lb., Fuselage Length - 18.5 ‘, Gross Wt.<br />

- 1300 lb., Fuselage Height - 7’, Stall Speed - 40 Mph.<br />

Daisy Mae Materials Kit ............................P/N 01-01160 ........$4,598.99<br />

The Making of the Daisy Mae Book ..........P/N 13-04086 .............$34.95<br />

GP-4<br />

Contact:<br />

NV AERO AEROSPACE, LLC, 23052H Alicia Parkway #413,<br />

Mission Viejo, CA 92692 • Phone: (800) 515-4811<br />

Fax: (888) 829-3502 Email: info@nvaero.com<br />

KR-1 Complete <strong>Spruce</strong> Kit .................. P/N 02-05400 ............ $1,183.69<br />

KR-2 Complete <strong>Spruce</strong> Kit .................. P/N 02-05500 ............ $1,381.76<br />

KR-2S Complete <strong>Spruce</strong> Kit ................ P/N 02-05510 ............ $1,490.47<br />

SKYBOLT<br />

The Skybolt is a 2 place fully aerobatic<br />

biplane which is also an excellent<br />

cross country aircraft. It is larger<br />

and easier to handle than smaller<br />

biplanes, and construction can be<br />

completed with hand tools by first<br />

time builders. <strong>Aircraft</strong> <strong>Spruce</strong> has<br />

provided materials for many Skybolt<br />

build ers around the world for over 20 years.<br />

Contact: Steen Aero Lab, 1451 Clearmont St NE,<br />

Palm Bay, FL 32905 • Ph (321) 725-4160 • Fax (321) 725-3058<br />

Complete <strong>Spruce</strong> Kit ............. P/N 02-05700 ........................... $1,644.14<br />

<strong>Spruce</strong> Spar Kit ..................... P/N 02-07900 ........................... $1,260.18<br />

4130 Steel Kit ........................ P/N 03-15500 ........................... $3,089.85<br />

OSPREY<br />

Designed by George Pereira, the GP-4 is a high performance two place<br />

side-by-side kit aircraft which is a fast, efficient cross country performer.<br />

Construction is pri ma ri ly of wood and steel. The GP-4 is becoming the<br />

choice of many builders seeking a solid, traditionally constructed scratch<br />

built aircraft.<br />

Complete <strong>Spruce</strong> Kit .....................P/N 02-25200 ................... $5,063.48<br />

4130 Steel Kit ................................P/N 02-25210 ...................... $900.13<br />

Plywood Kit ....................................P/N 02-00078 ................... $3,470.40<br />

Osprey <strong>Aircraft</strong><br />

3741 El Ricon Way, Sacramento, CA 95825<br />

info@ospreyaircraft.com<br />

www.ospreyaircraft.com<br />

BREEZY<br />

The Osprey is a 2-place amphibian aircraft with fully retractable landing<br />

gear. The Osprey utilizes wood and steel construction and is ideal for<br />

the first time builder seeking well presented plans, ease of construction,<br />

and the versatility of an am phib i an aircraft.<br />

Complete <strong>Spruce</strong> Kit ............................P/N 02-05100 ...........$4,545.10<br />

Osprey Tinted Canopy .........................P/N 05-01163 ..............$425.00<br />

Picture Decal Left Black .......................P/N 09-43813 ..................$8.99<br />

Osprey <strong>Aircraft</strong><br />

3741 El Ricon Way<br />

Sac ra men to, CA 95825<br />

Info@ospreyaircraft.om • www.ospreyaircraft.com<br />

Wing and Aileron spars are furnished to<br />

net dimensions, not beveled.<br />

Designed by Carl Unger the Breezy was first introduced in 1965,<br />

and hailed as one of the most distinctive and unusual homebuilt designs<br />

to ever attend an EAA Fly-in. Though there have been a lot other<br />

designs, particularly homebuilts, that embody the open cockpit which<br />

trademarks a Breezy, nothing can surpass it for the view and fresh air<br />

feeling. The original Breezy was designed and built to accept a set of<br />

PA-12 wings. For that reason, there are no wing drawings with the plans.<br />

It is possible to substitute PA-14, PA-18, or J-3,4, or 5 wings. It’s also<br />

possible to order wing kits that replicate a J-3 wing. Power for the prototype,<br />

which now hangs in the EAA Aviation Museum in Oshkosh, WI,<br />

is a Continental C-90. The Breezy will carry a pilot and two passengers.<br />

Contact <strong>Aircraft</strong> <strong>Spruce</strong> for FREE Kit List.<br />

Rob Unger, 8751 S. Kilbourn, Oak Lawn, IL 60456<br />

rubreezy@msn.com • www.breezyaircraft.com<br />

Misc Hdwe kit .................... P/N 01-30010 .................. $736.61<br />

Breezy Steel Kit ................. P/N 01-30020 ............... $3,269.64<br />

Breezy Aluminum Kit ......... P/N 01-30030 .................. $188.58<br />

Prices Subject to Change Without Notice WWW.AIRCRAFTSPRUCE.COM<br />

17


PIETENPOL AIRCAMPER<br />

AIRCRAFT KITS<br />

FLY BABY<br />

The <strong>Original</strong> 1929 Model A Powered Light Plane - Designed by Bernard<br />

H Pietenpol to get the best possible performance from a Model A motor,<br />

to be easy to fly, and to get the most flying hours for the money invested.<br />

The Pietenpol Air Camper continues to be a successful design for the<br />

same reasons homebuilders were so fascinated by the design 85 years<br />

ago. It still has graceful styling, predictable flying qualities, and easy<br />

construction. Specifications: • Wing Span: 28’ 2”ft. • Wing Chord: 5 ft.<br />

• Wing Surface: 140 sq ft Length 17 ft. 8 in. • Height Overall: 6 ft. 6 in. •<br />

Tread: 53 in. • Empty Weight: 625 lb. • Engine: Ford Model A, Corvair,<br />

A-65, other. • Useful Load: 456 lb. • Climb Light: Load over 500 ft. first<br />

min. • Climb Full: Load over 200 ft. first min. • Take-Off Speed: 60-75<br />

mph. • High Speed: 90 mph. • Landing Speed: 35 mph. • Fuel Capacity:<br />

10-18 gal. • Take-off Run: 150 ft. • Landing Run: 250 ft. • Weight of Wing:<br />

Complete 95 lbs. • Weight of Body: Complete 130 lbs. • Weight of Motor<br />

with Magneto: Complete 244 lbs. • Weight of Radiator: 21 lbs. • Weight<br />

of Propeller: 21 lbs. • Total Weight of Airplane with Water: 625 lbs. •<br />

Gross Load: 1080 lbs. • Load per Square Foot: 7.7 lbs.<br />

Plans are available from:<br />

B.H. Pietenpol And Sons Air Camper <strong>Aircraft</strong> L.L.C.<br />

7203 Imperial Ave S Cottage Grove, MN 55016<br />

Phone: (651) 459-3209 • email: Andrew.Pietenpol@gmail.com<br />

http://community.pressenter.net/~apietenp<br />

Description Part No. Price<br />

<strong>Original</strong> Pietenpol Air Camper Plans 01-01307 $250.00<br />

<strong>Original</strong> Pietenpol Vertical Stab Kit 01-01301 $52.25<br />

<strong>Original</strong> Pietenpol Horizontal Stab Kit 01-01302 $122.95<br />

<strong>Original</strong> Pietenpol Rudder Kit 01-01303 $75.00<br />

<strong>Original</strong> Pietenpol Wing Kit 01-01304 $1,925.00<br />

<strong>Original</strong> Pietenpol Fuselage Kit 01-01305 $1,095.00<br />

<strong>Original</strong> Pietenpol Elevator Kit 01-01306 $113.95<br />

BAKENG DEUCE<br />

This plane is a structurally simple and easy-to-fly airplane designed<br />

to the requirements of the Experimental aircraft Association for home<br />

construction and storage in a space 7’ x 8’ x 20’, which is equivalent to<br />

the standard home garage. Great emphasis has been placed upon safe<br />

flight characteristics and good low speed performance for takeoff and<br />

landing at some sacrifice of high speed.<br />

Fly Baby <strong>Spruce</strong> Kit .......................P/N 01-00977 ................... $2,564.10<br />

Fly Baby Plywood Kit ....................P/N 01-00974 ................... $1,465.93<br />

Fly Baby Metals Kit .......................P/N 01-00976 ...................... $915.49<br />

Fly Baby Hardware Kit .................P/N 01-00975 ................... $2,305.06<br />

Contact David R. Bowers:<br />

13730 Burke Road, Los Altos Hills, CA 94022-3549<br />

ph: (605) 948-3229 • Htpp://www.bowersflybaby.com<br />

ZENITH STOL CH-750<br />

The two-seat all-metal STOL CH 750 has been developed as an “offairport”<br />

short take-off and landing kit aircraft to fulfill the demanding<br />

requirements of both sport pilots and first-time builders. Designer Chris<br />

Heintz has combined the capabilities and advantages of a bush-plane<br />

with the advantages of a modern design.<br />

With form following function, the popular STOL CH 750 design can be<br />

built from complete kits, component “buy-as-you-build” (section) kits, or<br />

it can be built from plans-only (blueprints) with common aircraft materials<br />

and tools (available from <strong>Aircraft</strong> <strong>Spruce</strong>).<br />

For detailed info on all Zenair kit aircraft designs contact:<br />

Zenith <strong>Aircraft</strong> Company<br />

Mexico Memorial Airport, PO Box 650<br />

Mexico, Missouri, 65265-0650 USA.<br />

Ph: (573) 581-9000 (Mon-Fri, 8-5 Central), Fax: 573-581-0011<br />

info@zenithair.com • www.zenithair.com<br />

MORIN M85<br />

The Bakeng Deuce is a two place parasol that is great for plain every<br />

day or weekend flying. It is of a basic aircraft design utilizing a steel tube<br />

fuselage. The structure is faired with plywood and aluminum formers<br />

which support spruce stingers. Wings are of basic wooden construction<br />

with solid spruce spars. The Deuce is a very easy aircraft to build with<br />

an excellent set of plans. It has a max. speed of 140 mph, cruises at<br />

110-120 mph with a stall speed of 35-40 mph.<br />

Bakeng Deuce Airplane Factory<br />

9850 52nd Street, Kenosha, WI 53144<br />

Ph: (262) 658-9286 • e-mail: acole@interaccess.com<br />

<strong>Spruce</strong> Spar Kit ................................ P/N 02-06800 ...................$496.00<br />

18 WWW.AIRCRAFTSPRUCE.COM<br />

Complete plans including construction license for wood or aluminum<br />

wings. Also available are plans only for streamlined wood stabilizer and<br />

wood or aluminum wings.<br />

Description Part No. Price<br />

Complete Morin M85 Plans- Aluminum Wing 01-01211 $415.00<br />

Complete Morin M85 Plans- Wood Wing 01-01212 $415.00<br />

Morin M85 Aluminum Wing Plans Only 01-01213 $275.00<br />

Morin M85 Wood Wing Plans Only 01-01214 $275.00<br />

Morin M85 Streamlined Wood Stabilizer Plans 01-01215 $145.00<br />

Morin M85 11”x17” Booklet Of Complete 143 Drawings 01-01216 $157.75<br />

Morin M85 4130 Tubing Kit (fuse / Vert Stab / Rudder) 01-01236 $2,609.90<br />

Morin M85 4130 Tubing Kit (horizontal Stab / Elevator) 01-01237 $439.52<br />

Prices Subject to Change Without Notice


T<br />

A<br />

COMPOSITE MATERIALS<br />

he use of composite materials in home built aircraft construction got its start back in 1970 when Ken Rand introduced his KR-1 and KR-2 kits. At<br />

the same time, a young designer named Burt Rutan was completing the design of his VariViggen which was awarded the Stan Dzik trophy for<br />

design contribution at Oshkosh in 1972. Although this aircraft featured some composite construction materials, it was fairly labor intensive to build<br />

and interest was modest. Taking the canard design concept a step further and simplifying construction through the use of the moldless composite<br />

technique, Burt educated thousands of builders and future designers through his plans, construction manuals, and many seminars and convinced<br />

aircraft enthusiasts worldwide that composites were indeed the future for aviation construction. Rutan <strong>Aircraft</strong> Factory followed the tremendous<br />

success of the VariEze kit program with plans for new designs such as the Long-EZ, Defiant, and Solitaire. At the same time, SCALED, Burt’s new<br />

company specializing in design and prototype construction, was busy building proof-of concept aircraft such as the AD-1, Grizzly, and Beech Starship.<br />

Burt continues to operate SCALED today and remains active in designing and building the aircraft of tomorrow. We hope he will someday return to<br />

the homebuilt aircraft market, and arena that allowed him endless freedom to pursue aircraft design innovation.<br />

uring the 1980’s many new designers entered the homebuilt aircraft market including Nat Puffer who introduced the popular Cozy, a side-byside<br />

version of the Long-EZ. <strong>Aircraft</strong> <strong>Spruce</strong> & Specialty Co. became the distributor of Cozy kits as it had been for the Rutan designs since<br />

D<br />

1976. Hundreds of kits were shipped worldwide, and <strong>Aircraft</strong> <strong>Spruce</strong> grew as quickly as the composite movement. At the same time, <strong>Aircraft</strong> <strong>Spruce</strong><br />

began supplying kits and materials to designers marketing their own new designs using the new “fast-build” pre-fabricated kit concept. This type of<br />

kit program was pioneered by Tom Jewett and Gene Sheehan of Quickie <strong>Aircraft</strong> and Tom Hamilton of Glasair fame. Many new designs followed,<br />

including Lance Niebauer’s Lancair, Ken Wheeler’s Express, the Cirrus and White Lightning. <strong>Aircraft</strong> <strong>Spruce</strong> has been a supplier of materials for all of<br />

these kit programs, and looks forward to working with the designers of new composite aircraft on their kit programs in the years to come. The design<br />

sophistication and ease of construction that are offered in composite aircraft kits today have provided a way for many aviation enthusiasts to build<br />

and fly higher performance aircraft at affordable prices. What an exciting time to be involved in sport aviation!<br />

ADVANCED COMPOSITE FABRICS<br />

dvanced composite fabrics are those materials which have been used for a num ber of years in aerospace applications, replacing standard fiberglass<br />

fabrics. Today’s materials - Kevlar, graphite, S glass and ceramics - are now making the transition from aerospace to homebuilt aircraft.<br />

Kevlar is an organic fiber which is yellow in color and soft to touch. It is extremely strong and tough and about the lightest structural fabric on the market<br />

today. Kevlar is highly resistant to impact but it is rather difficult to work with for hand layup applications and its com pres sive strength is considered<br />

poor. Graphite fibers are created by extreme stretching and heating of rayon fibers to change their molecular struc ture. Graph ite has very low density<br />

(weight/unit volume), is very stiff (high modulus) and very strong (high tensile). S glass uses a different chemical formulation from standard E glass<br />

fabrics, and is stronger, tougher and stiffer than E glass. One ply of S glass can replace several plies of E glass, which can result in a stronger and<br />

considerably lighter aircraft component. Ceramic fabrics are the latest innovation in ad vanced composites. These fabrics pro duce lam i nates approaching<br />

the quali ties of S glass plus they can withstand temperatures of almost 3000° F. Ceramic cloth can produce a very lightweight and effective firewall<br />

laminate, although at this time the cost is high. These advanced com pos ite materials are currently being used in the production of such items as aerospace<br />

components, high-per form ance boats and race cars, and many rev o lu tion ary homebuilt aircraft such as the Long-EZ, Solitaire, Sea Hawk and<br />

Q200. The performance of future homebuilt aircraft will most certainly be in cred i ble with the availability of these in no va tive new composite materials.<br />

Best<br />

Worst<br />

Cost E Glass S Glass Kevlar Graphite Ceramic<br />

Weight<br />

(Density) Kevlar Graphite S Glass E Glass Ceramic<br />

Stiffness Graphite Kevlar S Glass Ceramic E Glass<br />

Heat Ceramic S Glass E Glass Kevlar Graphite<br />

Toughness Kevlar S Glass E Glass Ceramic Graphite<br />

Impact<br />

Resistance Kevlar S Glass E Glass Ceramic Graphite<br />

INTRODUCTION<br />

O<br />

KEVLAR FABRIC STYLES<br />

WHICH ONE DO YOU CHOOSE?<br />

ften the choice of the materials to use for a laminate is difficult<br />

because of the required properties. One must consider the advantages<br />

of one material over an other and its anticipated performance. S<br />

glass is about 30% stronger and 15% stiffer than E glass. It has 20-25%<br />

of the stiffness of graphite and is as strong, but it is also 30% heavier.<br />

S glass though, has only half the strength and stiffness of Kevlar<br />

and twice the weight. Kevlar on the other hand, is 40% stronger and<br />

25% lighter than graphite but has only half the stiffness of graphite.<br />

Sometimes, blending different advanced composite fabrics in a laminate<br />

can achieve the proper balance of stiffness, strength and weight. Use<br />

the following six para me ters listed here, from a best to a worst case,<br />

to help you decide which ad vanced composite fabric(s) is best for your<br />

ap pli ca tion.<br />

CM<br />

WP<br />

ME<br />

HA<br />

AP<br />

LG<br />

EP<br />

CS<br />

IN<br />

EL<br />

AV<br />

120-PLAIN-34x34<br />

281-PLAIN-17x17<br />

GRAPHITE FABRIC STYLES<br />

285-CROW FOOT-17x17<br />

TO<br />

PS<br />

AS4-HS4<br />

CERAMIC FABRIC<br />

F3T282-PLAIN-12.5x12.5<br />

E-GLASS<br />

F3C716-PLAIN-16x24<br />

S-GLASS<br />

BV<br />

XC568-5H5-48X47 7500-PLAIN-16X14 4533-PLAIN-18X18<br />

Prices Subject to Change Without Notice<br />

WWW.AIRCRAFTSPRUCE.COM<br />

19


CM<br />

WP<br />

ME<br />

HA<br />

AP<br />

LG<br />

EP<br />

CS<br />

IN<br />

EL<br />

AV<br />

TO<br />

PS<br />

COMPOSITE MATERIALS<br />

HELPFUL HINTS AND PRECAUTIONS<br />

It is important to have the entire work area including tables, foam, tools and working materials thoroughly warm before commencing. This may take<br />

3-4 hours. An electric hair dryer may be used to warm local areas, being careful not to over heat the part or epoxy. When, due to cool temperatures,<br />

a part is slow to wet out, a few quick passes with a hair dryer will greatly speed the layup time. Do not use a hair dryer to heat a cup of epoxy. This<br />

can give local hot spots and ruin pot life.<br />

The epoxy system components should be stored at room temperature. Never keep resin or hardeners in a cold place, even for long-term storage. If the<br />

resin appears to crystallize and settle out it should be returned to its normal state as soon as possible, even if prompt usage is not anticipated. Placing<br />

the container of resin in hot (160-190°F.) water for several hours will usually decrystallize it and return it to a clear state. Mild agitation will accelerate<br />

the process. Leaving the resin hot for 3-5 hours after it clears will reduce its susceptibility to recrystallize. Securely close containers after use.<br />

Never attempt any layup below 70°F. since the higher viscosity of the resin will make it more difficult to wet out the cloth. Ideal working temperature is<br />

85°F. Keep epoxy at 75° to 85°F. Never work outside in sunlight. It’s acceptable to work in a shop with radiant heaters, as long as:<br />

1.) The heat is diffused and the heat source does not become much hotter than the ambient.<br />

2.) The heat is not provided by a source that generates particulates or aerosol hydrocarbons.<br />

Never make a glass layup over a core that is not straight and smooth. The glass panel cannot take the loads if it has bumps or depressions in excess<br />

of the al low able values. A wrinkle, depression or bump in a layup which is greater than 1/16” high or low and which is more than 20% of the chord<br />

length or 20% of the spar chord is not acceptable and requires repair. A depression can usually be repaired by filling with flox to level and laying over<br />

the entire depression the amount of glass that is underneath, lapping outside the depression a distance equal to one inch per ply. Care should be<br />

taken not to lay up a depression or bump in the thick main spar caps. The transition of the spar caps into the wing fittings must be smooth and without<br />

joggles. These precautions apply only to the flying surfaces. The fuselage and fuel tanks can have relatively large depressions or bumps with out<br />

affecting structural safety. Care should be taken in the finishing process not to sand through more than one ply on the structure.<br />

Joining foam blocks - (1) Paint a coat of epoxy (no micro) on the joining surfaces. (2) Trowel a wedge of dry micro on the center of one surface. (3)<br />

Squeeze the joining surfaces together, wiggling them back and forth to obtain a thin micro joint less than 1/16” thick. It is desirable to have the micro<br />

about 3/8” low in the joint (not squeezed out). The low joint is filled with micro before glass is laid over the joint allowing a wet bond between the<br />

micro and the glass. If some does squeeze out, wipe the joint low with a mixing stick. Do not try to fill large voids with micro, as there is a possibility<br />

of exotherm damage. For a void larger than about 0.1”, fill with a sliver of foam with micro on each side.<br />

• A paper cutter is excellent for measuring and cutting the many little squares of glass cloth.<br />

• Epoxy should be removed from metal tools or parts with acetone, MEK or soap and water before it cures.<br />

• Micro slurry should not be applied to glass surfaces being bonded. This weakens the joint.<br />

• Do not use Bondo on styrofoam, It has a polyester base which will dissolve the foam. Bondo will not attack urethane or PVC.<br />

Precaution - Be sure layups are not dry, with air present ( small flecks of white). Inspect thoroughly before leaving a wet layup. A cured layup that is<br />

too dry must be rejected.<br />

Make sure that ample micro slurry is applied over the foam, particularly the ure thane. Inadequate slurry allows air to remain under the first ply, decreasing<br />

lami nate peel strength and surface durability.<br />

Hot wire cutting - A good method to use for judging wire temperatures is the appearance of the cut foam surface. A cratered or rutted surface indicates<br />

the wire is too hot. A very light “hair” of plastic strands on the surface is just right. Always adjust the temperature so that the wire will cut one inch in<br />

4 to 6 seconds with light pressure.<br />

Exotherm foam damage - Care must be taken to avoid heavy buildups of epoxy/micro down inside a joint that is insulated by foam, such as the<br />

assembly of the wing cores. The gap to be filled by micro when assembling any foam cores should not be thicker than 1/16”. In filling a gap greater<br />

than 0.1”, excessive weight is added and, more importantly, the large mass of epoxy/micro insulated by the foam can exotherm. Heat resulting from<br />

the exotherm can be as high as 450°F., which will melt away the foam lo cally and destroy the joint. White is the recommended color for composite<br />

aircraft since it absorbs very little of the sun’s heat (10%) while a black surface will heat up tremendously (95% absorption). Trim colors in noncritical<br />

areas are acceptable. Any good qual ity automotive enamel, lacquer, acrylic or polyurethane is acceptable. A primer-surfacer with an ultra-violet radiation<br />

barrier is recommended as an under coat ing.<br />

Caution: Do not ever wipe paint thinners on any part of the structure. Minute pin holes in the epoxy/glass skin can allow the thinners to pene trate down<br />

to the styrofoam,which dissolves in thin ners.<br />

QUALITY CONTROL<br />

One of the unique features of the glass-foam-glass composite construction tech nique is the ability to visually inspect the structure from the outside. The<br />

trans par ency of the glass/epoxy material makes it possible to see all the way through the skins and even through the spar caps. Defects in the layup<br />

take four basic forms: (1) resin lean areas, (2) delaminations, (3) wrinkles or bumps in the fibers and (4) damage due to sanding structure away in<br />

finishing. Resin lean areas are white in appearance due to incomplete wetting of the glass cloth with epoxy dur ing layup. The presence of minor white<br />

(lean) areas up to about 2 inches in di ame ter is not cause for rejection of the piece. Delaminations in a new layup may be due to small air bubbles<br />

trapped between plies during the layup. Small del ami na tions or bubbles up to 2” diameter may be filled by drilling a small hole into the bubble and<br />

filling the void with epoxy. Major wrinkles or bumps along more than 2” of chord are cause for rejection in the wings, canard and winglet on the VE,<br />

particularity on the top. In most cases the rejected part can be repaired by following the basic rule: Remove the damaged area and fair back the area<br />

at a slope of at least one inch per ply with a sanding block in all directions. Count the number of plies re moved while sanding and replace with same,<br />

plus one more ply of BID over the entire patch.<br />

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CROW FOOT<br />

WEAVE<br />

PLAIN<br />

WEAVE<br />

WEAVE PATTERNS<br />

The weave pattern describes the man ner in which the warp yarns and the filling yarns are in ter laced in the fabric.<br />

Plain Weave con sists of one warp end woven over and under one fill ing pick. Plain weave is gen er al ly characterized<br />

by fab ric sta bil i ty with minimum pli abil i ty ex cept at low fabric counts.<br />

Crowfoot Weaves are constructed with one warp end weaving over three and under one filling pick. It is characterized<br />

as being more pliable than either plain or basket weaves, having conformability to complex or compound<br />

curved surfaces and making possible the weaving of higher counts than plain or basket weaves.<br />

20 WWW.AIRCRAFTSPRUCE.COM<br />

Prices Subject to Change Without Notice


COMPOSITE MATERIALS<br />

STANDARD E-GLASS FIBERGLASS CLOTH<br />

Fiberglass cloth is exactly what the name says - glass. Fine fibers are spun from molten glass marbles, gathered into yarn and woven into a strong,<br />

supple glass fabric. It can be folded, rolled or draped, like any other loosely woven fabric - but it can be chemically transformed into solid sheets of<br />

tremendous strength. All the fiberglass fabrics listed below are volan treated for maximum strength and re sis tance to moisture and abrasion. They<br />

feature a weave that is tight enough for high strength, yet open enough for thorough wetting by resins.<br />

1.45 oz./sq. yd. Lightweight Industrial Cloth used in Osprey<br />

and other designs. Widely used by model builders, known<br />

as “Deck Cloth” , Thread Count 60 x 47.<br />

#1080 (P/N 1080-50) 50” Width .............. $6.60 yd<br />

5.85 oz./sq. yd. Lightweight Boat or Tooling Cloth. Plain<br />

Weave. Thread Count 18 x 18. Breaking Strength 250<br />

x 250 lb./in. Finished Weight 5.64 oz./sq. yd. Thickness<br />

.009” as used on KR <strong>Aircraft</strong>.<br />

#7533 (P/N 7533-60) 60” /Width ............. $9.65 yd<br />

CM<br />

WP<br />

3.16 oz./sq. yd. Lightweight Industrial Cloth with aerospace<br />

applications. Excellent for model building. Only .004” thick.<br />

Crowfoot weave, which contours nicely. Thread Count 60<br />

x 58. Breaking Strength 125 x 120 lb./in. Finished Weight<br />

3.08 oz./sq. yd.<br />

#120 (P/N 120-38) 38” Width .................. $8.50 yd<br />

3.74 oz./sq. yd. Light weight Boat or Tooling Cloth.<br />

Tight plain weave. Thread Count 24 x 22. Breaking<br />

Strength. 160 x 135 lb./in. Finished Weight 3.60 oz./sq. yd.<br />

Thickness .0055”<br />

#1522 (P/N 1522-50) 50” Width .............. $5.35 yd<br />

5.79 oz./sq. yd. Lightweight Boat Cloth. Flat weave, not<br />

twisted. Thread Count 18 x 18. Breaking Strength 250<br />

x 225 lb./in. Finished Weight 5.85 oz./sq. yd. Thickness<br />

.010”.<br />

#3733 (P/N 3733-60) 60” Width .............. $5.80 yd<br />

S-GLASS<br />

The chemical formulation of<br />

S-glass differs from that of<br />

standard E-glass. Ex amples<br />

of E-glass are found in the<br />

Standard Fiberglass Cloth section<br />

of this cata log. S-glass is<br />

30% stronger and 15% stiffer<br />

than E-glass and retains<br />

these prop er ties up to 1500°<br />

F. S-glass is also considerably<br />

tougher than an equivalent<br />

E-glass. Other styles are available on request. Sold by the yard.<br />

Style Part No.<br />

Weight oz./<br />

Sq.Yd.<br />

Width<br />

Thickness<br />

4533 4533-60 5.8 60” .009”<br />

W x F Weave<br />

18 x<br />

18<br />

Price Per<br />

Lineal Yd.<br />

Plain $19.85<br />

GLASS MAT<br />

100% Fiberglass in a non-woven<br />

state. It is used for bulk “build-up”<br />

in molding and fabricating components.<br />

Also useful for filling holes<br />

and badly damaged parts. 1.5 Oz.<br />

Weight. 38” Width.<br />

P/N 01-06500 ...............$3.35/Yd<br />

ORDER ONLINE!<br />

www.aircraftspruce.com<br />

• 100,000 Parts!<br />

• 24 Hour Access!<br />

• Fast, Easy Navigation!<br />

8.5 oz./sq. yd. Lightweight boat or tooling cloth. Threads<br />

per inch: 18L x 18W. Used in Osprey aircraft and other<br />

homebuilts.<br />

#7520 (P/N 7520-50) 50” width ............ $10.60 yd<br />

8.95 oz/yd² Medium Weight Standard Industrial Cloth. 8<br />

Harness Satin. Thread Count 57 x 54. Breaking Strength<br />

350 x 330 lb./in. Finished Weight 8.95 oz./yd² Thickness<br />

.009 mils. Sold by the yard.<br />

#7781 50”” Width (P/N 7781-50) ............ $8.65 yd<br />

#7781 60” Width (P/N 7781-60) ............ $10.90 yd<br />

9.66 oz./sq. yd. Heavy Weight Boat or Tooling Cloth. Plain<br />

Weave. Thread Count 16 x 14. Breaking Strength 450<br />

x 410 lb./in. Finished Weight 9.40 oz./sq. yd. Thickness<br />

.014”.<br />

#7500 (P/N 7500-60) 60” Width .............. $9.80 yd<br />

KNITTED E-GLASS FABRIC<br />

Knitted fabrics are a relatively new format in composites.<br />

The performance of the glass is greatly<br />

enhanced by removing the interstices of the<br />

woven fabric and the crimped condition. E-glass<br />

in woven goods normally has 22,000 psi tensile<br />

strength. Layered nonwoven goods give 27,000<br />

psi which is about a 20% improvement. Knitted<br />

glass offers greater ease of fabric orientation and<br />

saves time over multi-layered wet lay-ups.<br />

Part No. Weight/sq yd Width Ply Thickness Price/yd<br />

Biaxial - Double Bias +/-45°<br />

01-00640 17.6 oz 50” 17.0 mm $10.95<br />

Uni-Directional<br />

01-00650 13.4 oz. 50” .021 mm $5.99<br />

NOMEX HONEYCOMB<br />

AHN 7800 is an Commercial Grade<br />

Nomex honeycomb particularly suited<br />

for use where resistance to corrosive<br />

attack and moisture are important. This<br />

material exhibits good strength characteristics<br />

and is fire resistant. It is available<br />

in a variety of cell sizes and densities to suit most purposes. Typical<br />

applications include lightweight non-structural bulkheads for ships,<br />

joiner panels, shelters, antennas, and auto body panels. This material<br />

is not intended for aircraft or aerospace applications. This material also<br />

exhibits good thermal insulation properties and also has good dielectric<br />

properties. This honeycomb is easily machined, formed, and shaped<br />

and well suited to adhesive bonding.<br />

Description Part No. Price<br />

Honeycomb 1/8” Thick, 1/8” Cell 4’ x 8’ 01-00487 $205.95<br />

Honeycomb 1/8” Thick, 1/8” Cell 4’ x 4’ 01-00489 $102.98<br />

Honeycomb 1/4” Thick, 1/8” Cell 4’ x 8’ 01-01052 $312.00<br />

Honeycomb 1/4” thick, 1/8” Cell, 4’ x 4’ 01-01564 $150.95<br />

Honeycomb 1/8” Thick, 3/16” Cell, 39” x 108” 01-01572 $165.75<br />

Honeycomb 1/8” Thick, 3/16” Cell, 39” x 54” 01-01573 $82.00<br />

Honeycomb 1/8” Thick, 1/4” Cell, 39” x 108” 01-01574 $246.95<br />

Honeycomb 1/8” Thick, 1/4” Cell, 39” x 54” 01-01575 $124.95<br />

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COMPOSITE MATERIALS<br />

RUTAN FIBERGLASS CLOTHS<br />

The most basic structural material in building a composite aircraft is glass cloth. The use of glass in aircraft structures, particularly structural sandwich<br />

com pos ites, is a recent development. Glass cloth is available commercially in hundreds of different weights, weaves, strengths and working properties.<br />

Very few of these, however, are compatible with aircraft requirements for high strength and light weight. Even fewer are suitable for the hand-layup<br />

techniques developed by Burt Rutan for the homebuilder. The glass cloth featured here has been spe cifi cally selected for the optimum combination of<br />

workability, strength and weight. Two types of glass cloth, a bi-directional cloth (RA7725BID) and a uni-directional cloth(RA7715 UND) are used. BID<br />

cloth has half of the fibers woven parallel to the selvage edge of the cloth and the other half at right angles to the selvage, giving the cloth the same<br />

strength in both directions. UND cloth has 95% of the glass fibers woven parallel to the selvage, giving exceptional strength in that direction and very<br />

little at right angles to it. BID is generally used for pieces which are cut at a 45° angle to the selvage, a bias cut, which enables the builder to lay BID<br />

into contours with very little effort and provides the needed shear and torsion stiff ness for flying surfaces. UND is used in areas where the primary<br />

loads are in one direction, such as wing skins and spar caps. Multiple layers of glass cloth are laminated together to form the aircraft structure. Each<br />

layer of cloth is called a “ply”.<br />

UNIDIRECTIONAL P/N RA7715<br />

7 Oz. 38” Width Threads per inch:<br />

80L x 18W $10.65 Lineal Yd.<br />

Small Cross Fibers<br />

Selvage Edge<br />

OFFSET KEVLAR CUTTING SHEARS<br />

Although Kevlar has many advantages<br />

over conventional fiberglass<br />

weaves, it is very difficult to cut.<br />

Special scissors have been developed<br />

to facilitate cutting. These<br />

scissors have a wear resistant<br />

coating which is metallurgically<br />

bonded to the steel substrate. The<br />

coating will not chip or peel off and<br />

can be sharpened. Model WR-10E-4 Shears.<br />

P/N 01-00341 .........................................$85.75<br />

Major Fiber<br />

Bundles<br />

Selvage Edge<br />

BIDIRECTIONAL P/N RA7725<br />

8.8 Oz. 38” Width Threads/inch:<br />

54L x 48W $7.75 Lineal Yd.<br />

Quantity Discount: 15% on 500 Yds or more. Yardage must be on one fabric for discount, not combined. Discount on larger quantities quoted on request<br />

BIDIRECTIONAL WOVEN KEVLAR<br />

STYLE 120 STYLE 281 STYLE 285<br />

“Kevlar” 49 aramid fiber was introduced commercially in 1972 and is the Du Pont registered trademark for its new high strength, high modulus organic<br />

fiber. It combines high tensile strength (43,000 PSI) and high modulus (19 million PSI) with light weight and toughness superior to other reinforcing<br />

fibers for plastics. It is available in yarns and rovings which meet all FAA requirements for flammability. It shows no degradation in jet fuel, lubricating<br />

oils, water, salt water or high humidity. At cryogenic temperatures (-320°F.) performance is excellent with essentially no embrittlement or degradation of<br />

fiber properties. Kevlar 49 can offer both a significant weight saving and improved stiffness versus glass in addition to superior vibration damping and<br />

good impact resistance. A kayak made with Kevlar 49, for example, weighs about 18 pounds while the weight of a com pa rable boat made with glass<br />

would be over 30 pounds. The advantages over glass in small aircraft are similar - weight savings and improved impact resistance. Kevlar 49 is used<br />

in a number of parts on the Lockheed L-1011 because of weight savings of up to 30% compared to similar parts made of glass. One unusual benefit<br />

of Kevlar is its “quietness”. A cowling made of Kevlar will be quieter and less sensitive to engine vibrations than its glass or graphite counterpart.<br />

Although all of the processes used in combining resins with glass fiber are adapt able to Kevlar 49 with little or no modification. The vinyl estertype<br />

system is compatible, but the use of polyesters is not recommended because of poor bonding with Kevlar. The epoxy resin systems featured in this<br />

catalog are compatible with Kevlar 49 and have good wetting characteristics.<br />

Kevlar 49 is stocked in three different fabric styles. Kevlar #120 is a very light weight fabric, while #281 and #285 are identical except for the weaving<br />

pattern. Other weights and weaves of Kevlar are available on a special order basis. Be sure to specify the Kevlar style when ordering.<br />

Style Part No.<br />

Oz./<br />

Sq.Yd<br />

Weight Width Thickness W x F Weave<br />

Breaking Strength Lbs/Inch<br />

Warp<br />

Fill<br />

Price Per Lineal Yd<br />

120 01-38100 1.8 38” .0035” 34 x 34 Plain 260 250 $27.85<br />

281 281-38 5.0 38” .010” 17 x 17 Plain 625 650 $25.60<br />

285 285-38 5.0 38” .010” 17 x 17 Crow 630 650 $25.85<br />

Quantity Discount: 10% on 25-50 Yds. %; 15% on 50-100 Yds.; 20% on over 100 Yds.<br />

PRECISION SCISSORS<br />

Straight-edge blades easily slide<br />

through the fabric and are sharpened<br />

to the tip for smaller or<br />

appliqué cuts. Grabs the fabric<br />

and cuts cleanly, with no material<br />

folding over the blades - even<br />

when cutting left-handed. Blades<br />

fully extend into the handles for<br />

durability and better cutting stability<br />

and pressure distribution. Exceptional accuracy and retains<br />

smooth blade movement, even in heavy-use environments. Straight<br />

blades made of stainless steel (Blades are not serrated). Good for cutting<br />

stitchwork, thread, cloth, leather, fabrics, films, sign and graphics<br />

material, vehicle wraps, and more. .....P/N 01-01186 ...................$18.95<br />

INDUSTRIAL<br />

FABRIC SHEARS<br />

Wiss No. 20W heavy-duty<br />

shears, ideal for cutting fiberglass<br />

cloth and all fabrics. Hot<br />

drop-forged steel.<br />

Right Hand Shears............P/N 01-00397 .......... $32.75<br />

Left Hand Shears ..............P/N 01-00398 .......... $32.75<br />

FEATHERWEIGHT SCISSORS<br />

Lightweight, durable, and reliable<br />

GINGHER® Scissors are<br />

lightweight, extremely sharp<br />

and comfortable. These 2-1/2<br />

oz. scissors are perfect for use<br />

during the lay-up for a variety<br />

of purposes and can be soaked<br />

in acetone for easy clean up.<br />

We recommend saving one<br />

pair for only cutting Kevlar® and keeping a second pair for general<br />

use. P/N 01-00342 .............$47.85<br />

22 WWW.AIRCRAFTSPRUCE.COM<br />

Prices Subject to Change Without Notice


BIDIRECTIONAL WOVEN CARBON GRAPHITE<br />

282 584<br />

Woven graphite is a fabric introduced in recent years which has become<br />

an ex cel lent alternative to fiberglass and Kevlar - only mils thick with<br />

great strength. In addition to its great strength, graphite fabric also has<br />

very low density and is very stiff. Although it is quite costly, the material<br />

saving is appreciable since only one course of graphite is required for 3<br />

or 4 of fiberglass. It cuts con sid era bly easier than Kevlar. Graphite The<br />

excellent qualities of the graphite fabric itself give it an immediate waiting<br />

market in the aircraft building field.<br />

Graphite fabric is stocked in the three different styles shown below.<br />

Other weights and weaves of graphite are available on a special order<br />

basis. Be sure to specify the graphite style when ordering. These carbon<br />

graphite cloths are not pre-preg fabrics.<br />

* Warning folding for shipment can damage the filaments in the<br />

fabric. Folding will be done at customers risk and request only.<br />

CARBON FIBER<br />

Weight<br />

Style Part No. Oz./Sq Width Thickness<br />

/yd.<br />

Tensile<br />

Price<br />

W x F Weave Strength<br />

Yd.<br />

(KSI)<br />

282 01-00971 5.8 50” .007” 12.5x12.5 Plain 675 $29.50<br />

282 01-28260 5.8 60” .007” 12.5x12.5 Plain 675 $35.90<br />

Style<br />

STANDARD E-GLASS<br />

& FIBERGLASS TAPES<br />

Tapes are woven from 8.7 oz./sq. yd. fiberglass<br />

cloth, .012” thick, into narrow widths<br />

with non-raveling selvage. Perfect for glassing<br />

seams, corners, edges fan for repair jobs.<br />

Sold in 50 yd. rolls.<br />

1” Width 26 Warp, 17 Fill ................ P/N 01-06610 .............. Roll $20.50<br />

2” Width 40 Warp, 17 Fill ................ P/N 01-06600 .............. Roll $26.50<br />

3” Width 58 Warp, 17 Fill ................ P/N 01-06700 .............. Roll $33.75<br />

4” Width 76 Warp, 17 Fill ................ P/N 01-06705 .............. Roll $42.60<br />

6” Width 106 Warp, 17 Fill .............. P/N 01-06710 .............. Roll $64.90<br />

12” Width 218 Warp, 17 Fill ............ P/N 01-06720 .............. Roll $87.75<br />

UNIDIRECTIONAL FIBERGLASS TAPE<br />

This is a fibrous glass reinforcement designed<br />

to furnish exceptionally high directional<br />

strength. Manufactured from parallel strands<br />

of glass roving which are held together by a<br />

fine woven cross thread. The placement of the<br />

cross thread is such that the parallel rovings<br />

do not wander or have a tendency to cross<br />

over each other. This 100% unidirectional tape<br />

can be used instead of unidirectional fabric<br />

for spar caps, wings and elevators. Contours<br />

well and cuts building time considerably. Wt.<br />

22 oz./sq. yd., 0.025” thick. May be used with<br />

either polyester or epoxy systems. Used on Polliwagen. Long-EZ, Cozy.<br />

Adventure and applicable to all composites.<br />

2.5”-3” Wide ........... P/N 01-06800 ...................$2.45 Yd.<br />

Prices Subject to Change Without Notice<br />

TWILL 2 X 2 WEAVE<br />

Weight<br />

Part No. Oz./Sq W Thickness<br />

W x F Weave Strength<br />

Tensile<br />

Yd.<br />

(KSI)<br />

284 01-00602 5.7 50" .007 12X12<br />

284 01-01232 5.8 60” .007 12X12<br />

CARBON GRAPHITE<br />

2/2 Twill<br />

3K<br />

2/2 Twill<br />

3K<br />

Price<br />

/yd.<br />

675 $29.95<br />

675 $35.50<br />

384 01-01529 - 50 .007 12X12 2/2 Twill - -<br />

WWW.AIRCRAFTSPRUCE.COM<br />

UNIDIRECTIONAL CARBON 175<br />

Construction is such that the fibers are oriented in a<br />

straight or linear manner with no twist and are able to<br />

be maintained in that condition while being impregnated<br />

by hand. The fabric is formed from rovings or<br />

“tows” of fibers similar to that used in making woven<br />

fabric. These fibers are locked into position by very<br />

fine fill (or cross machine direction) fibers.<br />

For hand lay-ups, resin may be applied by spray,<br />

brush, or by pouring action. A short napped paint roller is recommended<br />

for spreading the resin. Excess resin should always be rolled out in a<br />

direction parallel to the graphite fibers. Satisfactory for use with epoxies,<br />

polyesters, vinyl esters, and other resins. Care and cleanliness should<br />

be practiced when working with Graphite materials. Unattached graphite<br />

fibers are easily airborne. A filter mask should be worn when cutting and<br />

fabricating. Itching and irritation caused by broken filaments becoming<br />

embedded in the skin can result from filament breakage during handling.<br />

Sold by the yard Style: 715. Weight: 5.37 oz./sq. yd. Width: 53.5 in.<br />

Thickness: 6.69 mils.<br />

**Warning folding for shipment can damage the filaments in the<br />

fabric. Folding will be done at customer’s risk and request only<br />

P/N 09-04023 ...................$45.95<br />

UNIDIRECTIONAL CARBON<br />

FIBERGLASS 44”<br />

Unidirectional Carbon Fiber. 44-TWCO-007 44”.<br />

170GSM PW Uncert 3K/75 1/0 44”.<br />

P/N 09-04685 ...................$37.95<br />

UNIDIRECTIONAL CARBON FIBER 50<br />

Intermediate Modulus Hexcel IM7 UNI Directional<br />

Carbon Fiber Fabric/Cloth 50” 12k 5.7oz/193gsm.<br />

This fabric has a width of 50”, tow size of 12k<br />

and is a UNI Directional Fabric. This Hexcel IM7<br />

12k Intermediate Modulus Fiber has a yard that is<br />

smaller in size than a standard 12k yarn and visually<br />

replicates the look of a standard strength 6k carbon fiber yarn while<br />

offering over a 60% increase in tensile strength and reducing the weight<br />

in almost half. P/N 01-01606 ...................$24.80<br />

UNIDIRECTIONAL CARBON TAPES<br />

These carbon fiber tapes are used to add stiffness<br />

and tensile strength in one direction without adding<br />

significant thickness or weight. These West System<br />

tapes have 12 carbon fiber bundles per inch of tape<br />

width. The bundles are held together with a polyester<br />

fill thread making the tape easy to handle. These<br />

tapes are compatible with epoxies but not with vinlyester<br />

or polyester resins. #702 tape is 1.5” wide and<br />

#703 tape is 3” wide.<br />

Style No. Width (in.) Length Part No. Price/.roll<br />

702 1.5” 12 ft.roll 01-00238 $59.85<br />

702 1.5” 50 ft.roll 01-00239 $157.77<br />

703 3” 12 ft.roll 01-00240 $76.56<br />

703 3” 50 ft.roll 01-00241 $206.40<br />

CARBON FIBER TUBING<br />

<strong>Aircraft</strong> <strong>Spruce</strong> offers structural tubing and structural<br />

torsion tubing, engineered and built to meet your exact<br />

specifications and tolerances. Structural Tortion Tubing,<br />

in continuous lengths up to 40’, is manufactured with the<br />

computer-controlled, fully-automated Helical Winding<br />

Process. We offer a broad array of Fiber Options and<br />

tubing wall thickness and diameter is determined on a<br />

case-by-case basis to suit your application. Special<br />

Order Sold in 10 ft. lengths only (can cut for UPS<br />

shipment).<br />

* The image shows two types of finish on this product.<br />

The standing tube is sanded and painted with a gloss finish. This is<br />

available for an additional cost of $249.00. The tube lying on its side is a<br />

rough surface, which will be received when product is purchased.<br />

D of Tube Wall Thickness Length Part No. Price<br />

0.5” .100 10’ 03-00171 $428.95<br />

0.75” .100 10’ 03-00172 $428.95<br />

1.00” .120” 10’ 03-00173 $357.95<br />

1.25” .120” 10’ 03-00174 $515.00<br />

1.5” .120” 10’ 03-00175 $414.95<br />

1.75” .120” 10’ 03-00176 $565.00<br />

2” .120” 10’ 03-00177 $464.95<br />

2.5” .120” 10’ 03-00178 $572.00<br />

3” .120” 10’ 03-00179 $689.99<br />

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GRAPHITE – LAMINATING EPOXIES<br />

CARBON GRAPHITE YARN TOW<br />

High strength (470,000 PSI) carbon fibers<br />

are used as reinforcement in high per formance<br />

structural composites for aircraft applications,<br />

recreational and in dus trial products.<br />

Carbon fiber filaments are finer than a<br />

human hair. These filaments are bundled together to make a fiber of<br />

3,000, 6,000 or 12,000 filaments which is called a “tow”. The tow is sized<br />

with an epoxy compatible material to improve the handling char ac ter istics.<br />

It is then wound on a cardboard core holding from 4 to 6 pounds of<br />

fiber. 1 Lb. spool.<br />

Actual Size Part No. Approx. Yield Roll Size Price/Spool<br />

3K Tow 01-00343 2470 Yd./Lb. 4 Lb. $394.00<br />

6K Tow 01-00307 1229 Yd./Lb. 1 Lb. $79.65<br />

12K Tow 01-00004 621 Yd./Lb. 2 Lb. $149.95<br />

12K Tow 01-00345 621 Yd./Lb. 4 Lb. $298.95<br />

It appears that the 6K tow will prove most practical for homebuilding<br />

ap pli ca tions. This size will be available in the small units shown. The<br />

3K and 12K sizes are offered in full spools only. The 3K tow is used<br />

primarily by weavers. The 12K is difficult to wet out but can be done by<br />

diligent brushing.<br />

UNIDIRECTIONAL ARAMID -<br />

TWARON ROVING<br />

Material: 1500 denier Twaron (aramid), 5 ends<br />

(7500 denier total). Type: 1000. Yield: 567<br />

yards/pound (0.588 lbs/1000ft). Elongation: 3.5%*<br />

(each end). Break: 79 lb. +- 6.25%* (each end)<br />

Packaging. Tube length: 5.25”. Inner diameter:<br />

5/8”. Yards/package: 300<br />

300 Ft . Roll ............. P/N 968 .................... $46.50<br />

SYSTEM THREE QUIKFAIR<br />

EPOXY FAIRING PUTTY<br />

Lightweight, micro ballooned filled, fast curing<br />

2-part epoxy fairing putty with excellent moisture<br />

resistance. Use on both fiberglass and wood epoxy<br />

structures above or below the waterline. At 70° F it<br />

is sufficiently cured to be hand sanded in 3 hours<br />

or machine sanded in 4 hours. This allows you to<br />

apply 3 coats in a standard 8 hour shift or 6 in a<br />

round the clock basis. Complete a fairing or filleting<br />

job in a day rather than 3 or 4 days. NOTE:<br />

QuikFairs warm butter-like consistency makes it<br />

easy to measure by weight. Use care when measuring<br />

by volume as QuikFair does not self-level<br />

and may trap air pockets. As QuikFair is fast curing<br />

the working time is short. Mix no more than can be<br />

applied within 10 minutes. 24 oz. Kit ..........P/N 01-00404 ......$29.50<br />

1-1/2 qt. Kit ........P/N 01-00405 ......$44.65<br />

EPOXY PREMIUM PIGMENTS<br />

These Premium Pigments are a paste to tint polyester,<br />

vinyl ester, epoxy resin, and polyurethane.<br />

Add about 6% to 8% of pigment by weight or 1/2<br />

pint of pigment per gal. of resin.<br />

White - 1 oz. ......P/N 01-45308 .......... $5.95<br />

White - 8 oz. ......P/N 01-45501 ........ $19.95<br />

Black - 1 oz. ......P/N 01-45319 .......... $6.50<br />

Black - 8 oz. ......P/N 01-45512 ........ $20.50<br />

IMPACT RESISTANT LAMINATING EPOXY<br />

DLRH-3212 is an unfilled, clean epoxy resin<br />

system with a long pot life. DLRH-3212 is a<br />

tough, strong, impact resistant resin with chemical<br />

resistance. It has excellent wetting quality<br />

on kevlar, carbon graphite and fiberglass cloth.<br />

Used extensively in construction of aircraft, race<br />

cars, motorcycles, helmets and sports equipment.<br />

Mixing Ratio by Wt: 100:30; Pot Life (200 Gm<br />

MASS) 60 Min; Tensile Strength @ 25 C 12,500;<br />

Flexural Modulus @ 25 C 40,900; Heat Deflection 325 F; Thermal Shock<br />

72°F–125°F; Shore “D”: 80, Density: Resin: 9.7, Hardener: 7.9, Mixed:<br />

9.1; Shelf Life: Resin/ Hardener 1 Year.<br />

Qt Kit ............................ P/N 01-00430 ............. $61.85<br />

Gal Kit ........................... P/N 01-00431 ........... $169.95<br />

5 Gal Kit ........................ P/N 01-00432 ........... $835.00<br />

24 WWW.AIRCRAFTSPRUCE.COM<br />

JEFFCO EPOXY LAMINATING SYSTEM<br />

1307 Low Viscosity Resin / 3102 Fast Hardener<br />

- 100% solids 2-component epoxy laminating system<br />

with excellent wet out, low viscosity and high<br />

strength. Very low odor and toxicity. Easy to use,<br />

4:1 weight or volumetric mixing, safe, fast curing<br />

products for a variety of use applications. Used for<br />

fast curing, penetrating wood coatings, adhesives<br />

and sealers, fiberglass laminating and microsphere<br />

filled fairing compounds. Excellent cold temperature<br />

cures down to 40°F. No solvents or VOC’s. Nonhazardous,<br />

non-corrosive hardener.<br />

3176 30-minute Medium R/T Epoxy Hardener - Fast setting, even in<br />

thin films. Good low temperature cure. Fast wetting of fiberglass reinforcements.<br />

Easy to use 4:1 mix ratio. High HDT at room temp, increasing<br />

with post cure. Low toxicity, very low odor. Non-hazmat.<br />

Low Viscosity Laminating Resin<br />

1307 LV, Pail (40 lbs) .........................P/N 01-07917 ......$337.00<br />

1307 LV, Gallon (8 lbs) ......................P/N 01-07914 ........$72.85<br />

Fast Hardener<br />

3102, Pail (40 lbs) .......................... P/N 01-07920 ...$418.00<br />

3102, Gallon (8 lbs) ........................ P/N 01-07918 .....$87.50<br />

3102, Quart (2 lbs) ......................... P/N 01-07915 .....$23.50<br />

Medium Hardener<br />

3176, Pail (40 lbs) .......................... P/N 01-07921 ...$390.00<br />

3176, Gallon (8 lbs) ........................ P/N 01-07922 .....$90.00<br />

3176, Quart (2 lbs) ......................... P/N 01-07923 .....$25.60<br />

KITS - Jeffco Epoxy, 1 gal. kit, fast ........... P/N 01-07916 .....$96.00<br />

Jeffco Epoxy, 5 gal. kit, fast ........... P/N 01-07919 ...$474.95<br />

Jeffco Epoxy, 1 gal. kit, medium .... P/N 01-07924 .....$94.75<br />

Jeffco Epoxy, 5 gal. kit, medium .... P/N 01-07925 ...$475.95<br />

AEROPOXY PT2712 VACUUM<br />

INFUSION EPOXY<br />

PT2712 is a low viscosity epoxy system designed for<br />

the fabrication of parts and structures by the resin<br />

infusion method. This system flows extremely well,<br />

and produces dense, void-free laminates routinely.<br />

The cured properties of this system are very high, so<br />

it produces items with good strength and toughness<br />

with excellent long-term stability. Three hardeners are available for use<br />

with this resin, which provide a range of working times. The hardeners<br />

have gel times of approximately 1 hour, 2 hours and 3 hours, so, by<br />

proper selection between the three, it is possible to easily infuse any size<br />

structure. The three hardeners are identical except for reaction time, so<br />

no matter which hardener is chosen, the user can expect the same high<br />

performance properties. The mixed viscosity with all three hardeners is<br />

just over 300 centipoise, so the material flows very well, even in thin<br />

walled areas. It penetrates heavy fabric sections and wets out quickly for<br />

further ease of production.<br />

Description Quantity Pot Life Part No. Price<br />

PT2712 with Part B 1 Gallon 70 Minutes 01-01587 $115.95<br />

PT2712 with Part B 5 Gallons 70 Minutes 01-01590 $395.00<br />

PT2712 with Part B1 1 Gallon 122 Minutes 01-01588 $118.85<br />

PT2712 with Part B1 5 Gallons 122 Minutes 01-01591 $395.00<br />

PT2712 with Part B2 1 Gallon 175 Minutes 01-01589 $115.95<br />

PT2712 with Part B2 5 Gallons 175 Minutes 01-01592 $395.00<br />

PT2712 with Part B3 1 Gallon 40 Minutes 01-01593 $120.75<br />

PT2712 with Part B3 5 Gallons 40 Minutes 01-01594 $409.00<br />

FIRE RETARDANT LAMINATING EPOXY KITS<br />

The epoxy systems in this group are highly engineered<br />

products designed to meet or exceed the requirements<br />

of the various flame retardant specifications for<br />

which they were developed. They are filled laminating<br />

compounds that have good handling characteristics<br />

and provide very high physical properties in addition<br />

to their excellent fire retardant capabilities. They are<br />

well suited to a wide variety of production and tooling<br />

applications where the combination of very good physical properties and<br />

outstanding flame retardant abilities will provide durable parts and tools.<br />

PT2475 is a filled, off-white epoxy laminating system designed for use in<br />

constructing fire retardant laminates for parts or reinforcements. PT2475<br />

meets the requirements of the FAR 25.853 Specification. This system<br />

has a 1 hour pot life at normal ambient temperatures, which will allow<br />

the construction of larger laminated than would be possible with a faster<br />

material. The system cures well at room temperature, and the cure can<br />

be accelerated with the addition of mild heat if desired.<br />

Gallon .............................P/N 01-01517 ........... $165.80<br />

5 Gallon ..........................P/N 01-01518 ........... $587.00<br />

Prices Subject to Change Without Notice


Prices Subject to Change Without Notice<br />

EPOXY LAMINATING SYSTEMS<br />

POLY EPOXY<br />

STRUCTURAL EPOXY SYSTEM<br />

Poly Epoxy is a true high-performance epoxy resin<br />

with un matched tensile, compressive, and flex<br />

strengths. It also has unbeatable peel, shear, and<br />

fatigue resistance, as well as impact strength and<br />

fracture behavior. It’s great for wings, canards,<br />

fuselages, tail feathers, and landing gear. Use it<br />

in molds or moldless construction. It parts easily<br />

and works beautifully in vacuum bagging. (Avoid silicone-treated peel<br />

ply.) It has TWO cure phases, while all other resins—epoxy, poly es ter,<br />

or vinylester—have just one. The two phases occur all by themselves<br />

during the curing process. The resulting bond is tougher and stronger<br />

than any other.<br />

Poly Epoxy Kit, quart ............... P/N 01-07905 ........... $30.00<br />

Poly Epoxy Kit, gallon .............. P/N 01-07906 ......... $102.95<br />

Poly-poxy Resin Gallon .......... 01-07934 ...................$74.75<br />

Poly-poxy Hardener Quart ...... 01-07935 ...................$34.60<br />

Poly-poxy Hardener 40 Gl ...... 01-07933 ..............$2,591.00<br />

POLY EPOXY TECHNICAL DATA<br />

Mechanical Properties: w/Post Cure w/o Post Cure<br />

Tensile Strength, psi 9600 8800<br />

Elongation at Break, % 7.5 3.6<br />

Tensile Modulus, psi 470,000 460,000<br />

Flexural Strength, psi 19,000 14,500<br />

Flexural Modulus, psi 515,000 500,000<br />

Compressive Strength, psi 32,000 33,000<br />

Shore D Hardness 82 70<br />

Glass Transition Temp., °C 72 62<br />

Heat Distortion Temp., °C 64 50<br />

Water Immersion Weight Gain, % (140 °F, 30 days) 2.8 2.9<br />

Rheology: Mixing Ratio:3 parts Resin to 1 part Converter by Weight 10<br />

parts Resin to 4 parts Converter by Volume<br />

Kinetics:<br />

Pot Life, 100 grams .............. 105 mins 1 quart ......................75 mins<br />

Mold Open Time .......................3-4 hrs Tack Free Time ......... 5-6 hrs<br />

AVAILABLE EXCLUSIVELY FROM AIRCRAFT SPRUCE<br />

ALPHA POXY<br />

NON-STRUCTURAL EPOXY SYSTEM<br />

AlphaPoxy is a low-cost flexible epoxy system<br />

that is ideal for laying up non-structural parts like<br />

wheel pants, or fairings. Because it is flexible,<br />

we don’t recommend it for structural applications,<br />

such as fabricating load-bearing structural aircraft<br />

parts. Use PolyEpoxy for these applications. This<br />

is a low-viscosity system specifically formulated<br />

for filling with microballoons, cotton flox, or milled<br />

glass fibers to make slurries. It was designed for<br />

maximum sandibility; when cured, it is soft enough<br />

to be easily cut with sandpaper smoothing a breeze. AlphaPoxy is also<br />

excellent when used as a final filler resin over structural parts when an<br />

epoxy gel coat is called for. You can use it in place of polyester resins<br />

for a much more durable part at a very attractive price. AlphaPoxy uses<br />

a non-MDA hardener that allows us to ship it as non-hazardous material.<br />

AlphaPoxy Kit, 1-1/4 gallon ................P/N 01-07911 ................... $86.00<br />

AlphaPoxy Hardener, gallon ...............P/N 01-07909 ................... $61.80<br />

AlphaPoxy Resin, 7/8 gallon ..............P/N 01-07912 ................... $54.75<br />

AlphaPoxy Hardener, 5 gal. pail .........P/N 01-07910 ................. $275.00<br />

AlphaPoxy Hardener, 3/8 gallon ........P/N 01-07908 ................... $32.75<br />

AlphaPoxy Resin, 5 gal. pail ..............P/N 01-07913 ................. $250.95<br />

Rheology: Mixing Ratio:<br />

2 parts Resin to 1 part Hardener by Weight<br />

AVAILABLE EXCLUSIVELY FROM AIRCRAFT SPRUCE<br />

AEROPOXY PT1105 EPOXY<br />

SURFACE COAT<br />

PT1105 is a white, general purpose room temperature<br />

epoxy surface coat resin. The creamy,smooth<br />

consistency of the mixed material allows easy<br />

application to the model surface with minimum drag.<br />

The thixotropic properties of PT1105 permits good<br />

coverage on points and sharp cor ners, and application<br />

to vertical surfaces without sagging. Due to<br />

the non-galling nature of PT1105, it will give good service in a variety<br />

of metal forming applications. When used with Part B hardener, the<br />

PT1105 system will cure quickly, and can be sanded or filed in 10 to 12<br />

hours. The cured material is tough, with good chip resistance on edges<br />

and sharp details. PT1105 works very well in the fabrication of plastic<br />

faced plaster patterns when used with PT1105 B1 hardener.<br />

Quart Kit ..................................................P/N 09-05263 ...............$39.85<br />

Gallon Kit .................................................P/N 09-05264 .............$134.75<br />

Gallon Pail Kit ..........................................P/N 09-05265 .............$484.00<br />

WWW.AIRCRAFTSPRUCE.COM<br />

E-Z POXY<br />

EPOXY LAMINATING SYSTEMS<br />

In early 1996, Composite Design Co. developed<br />

E-Z Poxy to provide a re place ment epoxy system<br />

for Epolite (Safe-T-Poxy) which is no longer<br />

pro duced by Hexcel. The E-Z Poxy series of<br />

lam i nat ing systems utilizes one resin and your<br />

choice of three hardeners for varying pot life and<br />

viscosity re quire ments. The E-Z Poxy systems<br />

offer the same handling and physical properties<br />

as the discontinued Epolite systems including<br />

ease of use, long pot life, rapid cure for demold or process con tin u a tion,<br />

and superior room temperature curing properties. Excellent for use in<br />

sport aviation, marine, and industrial applications.<br />

E-Z 83 hardener is equivalent to Safe-T-Poxy standard hardener, E-Z<br />

84 is equivalent to Safe-T-Poxy II hardener, and E-Z 87 is equivalent<br />

to Safe-T-Poxy slow hardener. E-Z Poxy products should not be mixed<br />

with materials produced by other epoxy manufacturers.<br />

E-Z POXY PRICE LIST<br />

Description Part No. Price<br />

E-Z Poxy 1-1/2 gal. kit* EZ 83 Hardener 01-07850 $207.95<br />

E-Z Poxy 5 gal. kit** EZ 83 Hardener 01-07950 $931.00<br />

E-Z Poxy 1-1/2 qt. kit EZ 83 Hardener 01-08050 $59.00<br />

E-Z Poxy II 1-1/2 gal. kit* EZ 84 Hardener 01-08850 $207.95<br />

E-Z Poxy II 5 gal. kit** EZ 84 Hardener 01-08950 $787.00<br />

E-Z Poxy 1 gal. resin 01-00245 $109.75<br />

E-Z Poxy 5 gal. resin 01-00246 $439.00<br />

E-Z Poxy 1/2 gal. Hardener 01-00247 $98.75<br />

E-Z Poxy II 1/2 gal. Hardener 01-00248 $98.75<br />

E-Z Poxy 2-1/2 gal. Hardener 01-00249 $359.00<br />

E-Z Poxy II 2-1/2 gal. Hardener 01-00250 $348.00<br />

E-Z Poxy 5 gal. Hardener 01-00251 $652.00<br />

E-Z Poxy II 5 gal. Hardener 01-00252 $485.00<br />

E-Z Poxy slow 1/2 gal. Hardener 01-00253 $87.90<br />

* 8 lbs. resin, 3.5 lbs hardener ** 40 lbs. resin, 18 lbs. hardener<br />

E-Z POXY TECHNICAL DATA<br />

E-Z POXY RESIN SYSTEMS FROM COMPOSITE POLYMER DESIGN<br />

E-Z 10 Epoxy Resin<br />

E-Z 84 Aromatic Amine<br />

Hardener<br />

E-Z 83 Aromatic Amine Hardener E-Z Aromatic Amine Hardener<br />

E-Z 10 Resin (Viscosity* 1500 cps @ 77F with:<br />

Hardener EZ 83 EZ 84 EZ 87<br />

Mixed Properties:<br />

Mixed Viscosity cps @ 77F* 1300 800 1500<br />

Viscosity Hardener cps @ 77F* 410 140 830<br />

Pot Life @ 77F 2 hrs. 2 hrs. 5 hrs.<br />

Tack Free @ 77F 4 hrs. 8 hrs. 8 hrs.<br />

Cure Time @ 77F 24 hrs. 3 days 3 days<br />

Mix Ratio by Volume 100/47 100/47 100/47<br />

Mix Ratio by Weight 100/44 100/44 100/44<br />

Physical Properties Tg (F):<br />

R/T 151 151 142<br />

P/C* 196 196 196<br />

Elongation % 3.5 3.5 3.9<br />

Specific Gravity 1.14 1.13 1.14<br />

Linear Shrinkage @ 23C (4 days %) .10 .10 .10<br />

Tensile Strength PSI<br />

R/T 8,200 8,100 8,400<br />

P/C 10,000 10,000 10,000<br />

Tensile Modulus (PSI x 10 -5) 4.8 4.2 4.0<br />

* Viscosity may vary +/- 10%<br />

*Post Cure for 2 hrs. @ 150F<br />

E-Z Poxy systems provide excellent room temperature curing systems<br />

for hand layup of composite parts and tooling. The systems are designed<br />

to provide ample working time with the varied pot life options while providing<br />

a rapid finish cure. Post curing these systems will increase their<br />

physical properties as designated in the above data, however, post cure<br />

is not required.<br />

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EPOXY LAMINATING SYSTEMS<br />

POLYESTER RESINS<br />

Polyester resins are hygroscopic (they draw moisture from<br />

the air). There are two types of resin, and one or both<br />

types may be required, depending on the ap pli ca tion. Type<br />

“A” resin has a small amount of wax in it, which comes to<br />

the surface and forms a barrier against the moisture. This<br />

permits the resin to cure com pletely and the surface is hard<br />

and easily sanded. Bond Coat “B” resin does not have any<br />

wax content. As a result the surface stays a little tacky, as<br />

the surface cure is being inhibited by moisture. This tacky<br />

surface provides excellent ad he sion between coats. Bond Coat resin is<br />

therefore recommended for the first coat of resin to fill the weave of the<br />

glass cloth, for bonding fiberglass cloth to ply wood or other surfaces and<br />

for multi-layers of glass cloth.<br />

TYPE “A” RESIN - #1520-5 is a general purpose ortho surfacing resin<br />

intended for the finishing coat applied over the Bond Coat #1063-5, or<br />

for single coat application. A second coat may be applied after full cure<br />

and thorough sanding but is not rec om mend ed.<br />

Polyester Resin #692 Quart ...........................P/N 01-00346 ......$28.95<br />

1 Gal. #1520-5 with 1 Oz. Catalyst ...............P/N 01-00347 ......$56.75<br />

5 Gal. #1520-5 with 4 Oz. Catalyst ...............P/N 01-00348 ....$318.95<br />

Additional catalyst may be required. 1 Oz. ....P/N 01-06900 .......$5.45<br />

TYPE “B” RESIN - #L253T-20 is a general purpose bond coat ortho<br />

resin for use in making multi laminates. It will not cure to a high<br />

gloss finish. Use 1520-5 for finish coat to obtain smooth, hard<br />

gloss finish. Replaces #1063-5.<br />

1 Gal. #L253T-20 with 1 Oz. Catalyst ............P/N 01-00349 .....$50.45<br />

5 Gal. #L253T-20 with 4 Oz. Catalyst ............P/N 01-00350 ...$214.95<br />

Additional catalyst may be required.<br />

Same catalyst used for #1520-5 and #L253T-20.<br />

Note: Use #1520-5 finish coating over #L253T-20 but never use #L253T-<br />

20 over #1520-5.<br />

Above resins are not for use in making fuel tanks. For fuel tanks (except<br />

those for gasohol) use #6060-5 Isophthalic Resin.*<br />

1 Gal. #6060-5 with 1 Oz. Catalyst ...............P/N 01-00351 .....$56.50<br />

5 Gal. #6060-5 with 4 Oz. Catalyst ...............P/N 01-00352 ...$191.95<br />

Additional catalyst may be required.<br />

Catalyst same as for resins listed above.<br />

* Iso Resin is highly flexible. Has excellent adhesion to metal, wood,<br />

concrete, fiberglass and other “hard-to-adhere” surfaces. Compatible<br />

with most fuels. Iso is a wax-free resin and must be over-coated with<br />

Type “A” Surfacing Resin to obtain a surface cure.<br />

SURFACE CURING AGENT is used in polyester resin to improve sanding<br />

properties. Added to #1063-5 Bond Coat or #6060-5 Iso ph thalic, it<br />

will provide same sanding properties as in Type “A” Surfacing Resin.<br />

Use in proportions of 2 oz. per gallon of resin. Surface Curing Agent is<br />

used in addition to catalyst.<br />

4 Oz. in Polyethylene Dispenser Bottle .........P/N 01-07100 ......$14.85<br />

Pint (16 Oz.) in Polyethylene Dis pens er Bottle P/N 01-07200 ......$27.65<br />

Gallon (128 Oz.) .............................................P/N 01-07300 .....$61.75<br />

MEKP NORAC CATALYST<br />

MEKP Norac Catalyst is the catalyst added to polyester resins<br />

and vinyl ester resins. As the catalyst mixes with the resin, a<br />

chemical reaction occurs, creating heat which cures the resin.<br />

Use approx. 1/2 oz per quart of resin. We recommend the use<br />

of our MEKP Catalyst Dispenser for accurate measuring and<br />

pouring of catalyst.2 oz. P/N 01-01119 ....................$4.95<br />

VINYL ESTER RESIN<br />

**Note: 3 month shelf life from date of manufacture.<br />

We suggest ordering when you are ready to use.**<br />

Dow Chemical’s Derakane 411-350 PA Vinyl Ester Resin is an epoxy-based<br />

Vinyl ester designed to provide superior tough ness and high corrosion<br />

resistance. Many leading kit aircraft manufacturers use vinyl ester resins<br />

extensively due to its quality and ease of fabrication. We furnish medium<br />

“pro mot ed” vinyl ester 411-350 PA resin which includes CONAP, DMA the<br />

resin is cured by adding the MEKP which is furnished with the kit. Gel times<br />

vary according to the amount of MEKP added and the ambient tem per a ture.<br />

Shelf life of promoted vinyl ester resin is short at only a few months.<br />

MEDIUM PROMOTED: Includes CONAP, DMA and other additives. Add MEKP for complete<br />

cure: Quart ............... P/N 01-01076 ........$57.75<br />

Gallon .............. P/N 01-07350 ........$82.75<br />

MEKP Clear Catalyst 1oz. .................................P/N 01-01110 .........................$2.85<br />

MEKP NORAC Catalyst Only (4 oz.) ...........................P/N 01-07325 .........................$5.50<br />

Vinyl Ester Resin 411-350PA - Quart Kit.. ...................P/N 01-01109 .......................$59.75<br />

Vinyl Ester 1-Gal. Kit (Resin & Catalyst) ......................P/N 01-07355 .......................$88.25<br />

CATALYST LARGE QUANTITY CHART<br />

Catalyst<br />

Resin Quantity<br />

Catalyst<br />

Concentration Quart Gallon 5 Gallon<br />

Concentration<br />

1/2% 1/16 oz. 2/3 oz. 1-1/3 oz.<br />

3/4% 1/4 oz. 1 oz. 5 oz.<br />

1% 1/3 oz. 1-1/3 oz. 6-2/3 oz.<br />

1-1/2% 1/2 oz. 2 oz. 10 oz.<br />

WARNING: Mekp Catalyst is very dangerous to the eyes. Always wear full<br />

goggle protection and have running water at hand when working with Mekp.<br />

26 WWW.AIRCRAFTSPRUCE.COM<br />

MGS EPOXY RESINS<br />

MGS epoxy resins are approved for the production<br />

of certificated aircraft parts. The 335 and 285<br />

systems are especially suited for homebuilders<br />

because of their long shelf lives, excellent workability,<br />

physiological friendliness, adjustable cure<br />

rates and excellent static and dynamic strength<br />

characteristics. The 285 system is available with<br />

fast and slow hardeners which can be blended with<br />

each other in any proportion to provide the desired<br />

working life and cure cycle. Pot lives and working times can be adjusted<br />

from fifteen minutes, using the fast hardeners, to six hours, when the<br />

slow hardeners are employed. Once the hardeners have been blended,<br />

the specified resin to hardener mixing ratio must be maintained. The<br />

335 System is available only with fast hardener. Components of the 335<br />

system should not be mixed with those of the 285 system. With both<br />

systems, if only the slowest hardener is used, the cure times should be<br />

extended to a few days, otherwise some brittleness may be noted. While<br />

room temperature curing results in good properties when the faster<br />

hardener combinations are used, some curing at elevated temperatures<br />

or post curing will result in the highest achievable strength and Tg, with<br />

the slower blends. Even unfavorable low temperature and high humidity<br />

conditions in the work environment will not affect the quality of the product<br />

and high gloss, uncontaminated, tack free surfaces are achievable<br />

every time. The resins do not contain any unreactive dilutants which with<br />

many systems result in de-gassing and bubbling of the painted finish.<br />

The MGS resins do NOT contain aromatic amines. While proper processing<br />

practices should be maintained, the physiological friendliness<br />

of these systems have been demonstrated by many years of production<br />

experience. The 285 system has slightly higher physicals than the 335<br />

and will also achieve a higher maximum Tg after post curing. While the<br />

335 is more viscous than the 285, after mixing with the appropriate hardeners,<br />

their viscosities are comparable. MGS systems are used in the<br />

construction of the Cozy, Diamond, Cirrus and other aircraft.<br />

System 285 (Max. Tg 105 C - 110 C; 195 F - 230 F)<br />

Mixing ratio Resin:Hdnr Pot life Mixed Viscosity@20C<br />

100:50 by volume H285-F 40 min 300-500 cp<br />

100:40 by weight H287-S 4 hours<br />

H285 : H287<br />

40 : 60 2 hours<br />

System 285 Prices<br />

L285 Resin (1 Gal.) ............................ P/N 01-41000 ...$142.50<br />

H285F Hardener (.25 gal/1 qt.) .......... P/N 01-41005.......$35.75<br />

H287S Hardener (.25 gal/1 qt.)* ......... P/N 01-41006.......$39.85<br />

*Important Shipping Information- H287S Hardener can be shipped UPS<br />

ground only. A $25 hazardous fee, and a $45 box fee applies (per quart).<br />

Can also be shipped truck collect.<br />

System 335 (Max. Tg 75 C - 80 C; 160 F - 180 F)<br />

Mixing ratio Resin:Hdnr Pot life Mixed Viscosity@20C<br />

100:45 by volume H335-F 15 min 800 cp<br />

100:38 by weight H340-S 6 hours 400 cp<br />

H335 : H340<br />

50 : 50 1.5 hours<br />

20 : 80 4 hours<br />

System 335 Prices<br />

L335 Resin (Gal.) ............................... P/N 01-41100.......$99.75<br />

H335F Hardener (.225 gal/0.9 qt.) ..... P/N 01-41105.......$35.75<br />

H340S Hardener (Slow) ..................... P/N 01-41106.......$33.85<br />

Two units of hardener are required for each gallon of resin<br />

Typical room-temperature properties of clear<br />

cast ings made with DERAKANE 411 resins<br />

Property<br />

DERAKANE 411-350PA<br />

Tensile Strength, psi 11-12,000<br />

Tensile Modulus, units 105 psi 4.9<br />

Elongation, % 5-6<br />

(DERAKANE 411-350) (7-8)<br />

Flexural Strength, psi 16-18,000<br />

Flexural Modulus, units 105 psi 4.5<br />

Compressive Strength, psi 16-17,000<br />

Compressive Modulus, units 105 psi 3.5<br />

Compressive Deformation at Yield, % 6.5-7.8<br />

Specific Gravity 1.12<br />

Heat Distortion Temp.,°F 210-220<br />

Barcol Hardness 35<br />

CATALYST SMALL QUANTITY CHART<br />

(20 -30 minute pot life at 2% mix ratio)<br />

Resin Quantity - 30 drops = 1 cc<br />

2 oz. 4 oz. 8 oz. 12 oz. 16 oz.<br />

1/2% 9 drops 18 drops 36 drops 1.8 cc 2.5 cc<br />

3/4% 14 drops 27 drops 2 cc 3 cc 4 cc<br />

1% 18 drops 36 drops 2.5 cc 3.75 cc 5 cc<br />

1-1/2% 27 drops 2 cc 4 cc 6 cc 8 cc<br />

2% 36 drops 2.5 cc 5 cc 7.5 cc 10 cc<br />

Prices Subject to Change Without Notice


PR2032 is a medium viscosity, unfilled, light<br />

amber laminating resin that is designed for<br />

structural production applications. 3 hardeners<br />

are available for use with PR2032. PH3660,<br />

has a 1-hour pot life. When used with either<br />

of these hardeners, the system gives excellent<br />

wet-out of fiberglass, carbon and aramid fibers.<br />

e. AEROPOXY contains no MDA (a known liver<br />

toxin and carcinogen) and meets or exceeds current<br />

OSHA requirements for safe use. Hardener<br />

PH3665 has a longer pot life than PH3660, 2<br />

hours, that is useful for vacuum bagging larger parts before the resin has<br />

gelled. Hardener PH3630 is intended for smaller laminates, fast repairs or<br />

additions to a primary structure. PH3630 pot life is 30 min.<br />

Hardener PH3663 is the standard production hardener for fabricating composite<br />

parts. PH3663 a 90 minute working time provides more time for construction.<br />

This hardener provides similar mixed viscosities, so handling will<br />

be basically the same, except for the different working times.<br />

WEST SYSTEM EPOXY<br />

WEST SYSTEM brand resins and hardeners, form a two-part epoxy system de vel oped by Gougeon Brothers spe cif i cal ly for wood<br />

and composite boat construction. Rutan <strong>Aircraft</strong> Factory now recommends WEST SYSTEM epoxy for certain homebuilt aircraft<br />

applications, particularly where a moisture resistant epoxy is desired. 105 Resin is the base material on which all of the WEST<br />

SYSTEM epoxy systems are built. The resin is a clear, light amber, low-viscosity liquid. It is designed specifically to wet out wood<br />

fiber. With roller applications, it possesses excellent thin film characteristics in flowing out and is self-leveling without fish-eyeing.<br />

Its relatively high flash point makes it safer to work with than polyesters. It can be cured in a wide tem pera ture range, then sanded<br />

and shaped. It cures quite clear so that the natural finish shines through. 205 Fast Hardener, when mixed with the 105 Resin in<br />

a ratio of 5 parts Resin to 1 part Hardener, yields a high-strength, rigid solid with excellent cohesive properties and provides an<br />

excellent moisture vapor barrier. The 105 Resin/205 Fast Hardener has a pot life of 10-15 minutes at 70°F. It is also recommended in coating applications<br />

where natural finishing is desired. Partial cure time at 70°F is 5-7 hours. 206 Slow Hardener is a low-viscosity mixture of polyamines. The 105<br />

Resin/206 Slow Hardener has a pot life of 30-40 minutes at 70°F. It is normally used when extended time is needed for large coating and bonding<br />

Prices Subject to Change Without Notice<br />

EPOXY LAMINATING SYSTEMS<br />

207 SPECIAL COATING HARDENER<br />

This hardener is used where a very clear, moisture resistant<br />

natural wood finish is needed. Can be used to laminate<br />

veneers where joints will be subjected to sunlight. Improves<br />

sun resistance. Pot life: 20 min., cure solid in 9-12 hours,<br />

and maximum strength within 7 days.<br />

.66 pint ..............................P/N 207-SA ..................... $42.11<br />

.33 gal. ..............................P/N 207-SB ..................... $88.21<br />

1.45 gal. ........................... P/N 207-SC ................... $270.52<br />

209 TROPICAL HARDENER<br />

This hardener is used for bonding applications in warm or<br />

humid weather or when extended working time is needed.<br />

Provides twice the working time as 206 hardener. Forms a<br />

clear, amber solid when cured. Pot life is 40 minutes, solid<br />

state in 24 hours, and maximum strength in 5-9 days.<br />

.66 pint .............................P/N 01-00362 .................... $37.38<br />

.33 gallon .........................P/N 01-00364 .................... $82.12<br />

1.45 gal. ...........................P/N 01-00363 .................. $254.64<br />

PRO-SET 125 RESIN & 229 HARDENER<br />

Mixing: 125 Resin: 229 Hardener - By weight, 100:30 & By volume,<br />

100:35. Pot life: 65°–83 min, 72°–77 min, 85°–27 min.<br />

For PROFESSIONAL use only.<br />

Physical Property Test Method Room Temp (2 wks.)<br />

Compression Yield (psi) ASTM-D-695 14,500<br />

Tensile Strength (psi) ASTM-D-638 7,550<br />

Annular Shear Fatigue(lb)@100,000 cycles GBI Method 11,641<br />

GAL.#125 Resin ........................ P/N 01-01221 ......................... $119.75<br />

GAL.#229 Hardener .................. P/N 01-01222 ........................... $86.75<br />

PRO-SET 135 RESIN & 226/237 HARDENERS<br />

135 Resin: LAM-135 Medium Viscosity Laminating Resin. 226<br />

Hardener: LAM-226 Medium Laminating Hardener. Medium viscosity<br />

for good wet out of all synthetic composite fabrics and core materials.<br />

Medium cure speed hardener provides 2 to 3 hours of working time<br />

at 77°F (25°C). A typical laminate will be gelled in 4 to 5 hours. 237<br />

Hardener: LAM-237 Extra Slow Laminating Hardener. Medium viscosity<br />

for good wet out of all synthetic composite fabrics and core materials.<br />

Extra Slow cure speed hardener provides 7 to 8 hours of working time at<br />

77°F (25°C). A typical laminate will be gelled in 12 to 14 hours.<br />

135 Resin ..........................................P/N 01-01223 .................... $96.75<br />

226 Hardener ....................................P/N 01-01224 .................... $74.75<br />

237 Hardener ....................................P/N 01-01210 .................. $245.95<br />

AEROPOXY FROM PTM&W INDUSTRIES<br />

WWW.AIRCRAFTSPRUCE.COM<br />

Part No. De scrip tion Wt. (lbs.) Price<br />

01-42125 1 quart PR2032 Resin 2.25 $37.50<br />

01-42130 1 pint PH3660 Hardener .66 $15.70<br />

01-42135 PR2032/PH3660 Quart Kit 2.91 $52.75<br />

01-42140 3/4 gallon PR2032 Resin 7.5 $99.75<br />

01-42145 1 quart PH3660 Hardener 2.0 $42.50<br />

01-42150 PR2032/PH3660 Gallon Kit 9.5 $141.95<br />

01-42155 5 gallon PR2032 Resin 48 $494.00<br />

01-42160 2 gallon PH3660 Hardener 13 $199.85<br />

01-42165 PR2032/PH3660 Pail Kit 61 $692.00<br />

01-00160 1 pint PH3630 Hardener (fast) -- $15.80<br />

01-00161 1 quart PH3630 Hardener (fast) -- $43.50<br />

01-00162 1 pint PH3665 Hardener (slow) -- $15.80<br />

01-00163 1 quart PH3665 Hardener (slow) -- $41.85<br />

09-05266 1 Pint PH3663 Hardener -- $14.50<br />

09-05267 1 Quart PH3663 Hardener -- $42.50<br />

09-05268 1 2.5 Gallon Pail PH3663 Hardener -- $157.75<br />

09-05269 1 30 Gallon Drum PH3663 Hardener -- $1,485.00<br />

Aeropoxy mixing ratio — 100:27 by weight, 3:1 by volume.<br />

applications. It is especially well suited to working in warmer climates. Partial cure time is 9 hours at 70°F.<br />

WEST EPOXY KITS<br />

WEST COMPONENTS<br />

Kit No. Kit Size Part No. #105 Resin<br />

Hardener<br />

Resin Fast Hardener Slow Hardener<br />

Kit Price<br />

#205 Fast #206 Slow Part No. Price Part No. Price Part No. Price<br />

A-1 1.2 Qt 01-08100 32 Oz 7 Oz ------ $59.95 01-00353 $44.22 01-00356 $21.96 01-00359 $21.96<br />

A-2 1.2 Qt 01-08200 32 Oz ------ 7 Oz $62.00 32 Oz ----- 7 Oz ------ 7 Oz -----<br />

B-1 1.2 Gal 01-08300 126 Oz 27 Oz ------ $140.95 01-00354 $99.73 01-00357 $47.44 01-00360 $47.44<br />

B-2 1.2 Gal 01-08400 126 Oz ------ 27 Oz $140.95 126 Oz ----- 27 Oz ------ 27 Oz ------<br />

C-1 5.25 Gal 01-08500 4.35 Gal 121 Oz ------ $535.00 01-00355 $374.00 01-00358 $162.75 01-00361 $175.75<br />

C-2 5.25 Gal 01-08600 4.35 Gal ------ 121 Oz $548.00 4.35 Gal ----- 121 Oz ------ 121Oz ------<br />

ORDER 301/303 PUMP PACKS SEPERATELY.<br />

WEST SYSTEM ACCESSORY PRODUCTS<br />

• West System User Manual .......................... P/N 01-08750 ........FREE<br />

West System 101 Handy Repair Pack - Contains 105 resin & 205<br />

hardener plus accessories needed for small repairs<br />

P/N 01-08760 ...... $15.90<br />

• West System 501 White Pigment - use this epoxy based pigment to<br />

provide a neutral white base for the final coloring system. Mix at ratio of<br />

1 teaspoon to 8 oz. of epoxy. 8 oz. can. ....... P/N 01-08775 ...... $18.31<br />

• West System 410 Microlight an excellent filler which provides easy<br />

workability for a variety of applications. Easy to sand and cures to a<br />

neutral tan color.<br />

1.7 oz., 01-08780 .............. $17.65 4.3 oz., 01-08785 ................ $35.12<br />

WEST SYSTEM FIBERGLASS REPAIR KIT<br />

Useful for a wide variety of fiberglass repairs, including<br />

repair of cracks, scrapes, loose hardware, gelcoat blisters,<br />

delaminated cored panels, holes, keel damage,<br />

and more. Kit contains eight pre-measured packets<br />

of 105 Epoxy Resin and 205 Fast Hardener (19.2g<br />

mixed), adhesive filler, fairing filler, mixing cups, fiberglass<br />

fabric, reusable mixing stick/applicator, syringe,<br />

two coating brushes, three pairs disposable neoprene gloves and complete<br />

handling and repair instructions. Kit 105-k.<br />

P/N 01-01521 ...........$33.35<br />

423 GRAPHITE POWDER<br />

423 Graphite Powder can be mixed with WEST SYSTEM<br />

epoxy to produce a low friction coating with increased scuff<br />

resistance and durability. 423 is often used as a bearing<br />

surface, and as a coating on the bottoms of racing craft<br />

that are dry sailed. P/N 09-00315 ...........$20.99<br />

301/303 PUMP PACK<br />

Us ing Mini Pumps helps ensure ac cu rate me ter ing of<br />

resin/hard en er mix ture. Pumps mount directly on resin<br />

and hard en er con tain ers. One stroke from each pump<br />

de liv ers prop er ratio of resin to hardener. Kit consists of 3<br />

pumps for A, B, and C epoxy kits.<br />

P/N 01-00318 .............$17.50<br />

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ECOPOXY<br />

ECOPOXY UVPOXY<br />

Our UVPoxy Kit is high performance two part<br />

system that is commonly used for table tops, bars,<br />

wood finishes, see-through clear casting, art work,<br />

layup, and other applications requiring a clear,<br />

strong coating. It cures to a crystal clear, high build,<br />

long lasting, glass-like finish, and will not blush or<br />

sweat under high humidity conditions. UVpoxy is<br />

designed to resist yellowing caused by the sun and<br />

other ultra violet light sources.<br />

Specifications: • Color: Clear (Visual) • Mix Ratio: 1:1 • Pot Life: 25-30<br />

Minutes<br />

Description<br />

Size Part No. Price<br />

(Metric / Approx. US)<br />

EcoPoxy UVPoxy Kit 500 mL / 1 Pt 09-04095 $44.00<br />

EcoPoxy UVPoxy Kit 1 L / 1 Qt 09-04096 $63.95<br />

EcoPoxy UVPoxy Kit 2 L / 2 Qt 09-04097 $98.75<br />

EcoPoxy UVPoxy Kit 4 L / 1 Gal 09-04098 $143.85<br />

ECOPOXY CLEAR<br />

Our Clear Kits are ideal for sealing / clearcoating<br />

surfaces such as concrete and wood,<br />

as well as for wetting fabrics that require a<br />

clear, waterproof finish. Odourless and nontoxic,<br />

It can be applied indoors or outdoors<br />

without masks or ventilation. This self-leveling<br />

kit is applies at approximately 10 mils finish<br />

thickness. It provides a durable, light reflective<br />

floor with excellent adhesion qualities. It’s<br />

easily roller applied.<br />

Specifications:: • Color: Clear (Visual) • Mix Ratio: 2:1 • Pot Life: 15-20<br />

Minutes<br />

Description Size Part No. Price<br />

EcoPoxy Clear Kit 750 mL / 1.6 Pt 09-04099 $31.75<br />

EcoPoxy Clear Kit 1.5 L / 1.6 Qt 09-04101 $47.50<br />

EcoPoxy Clear Kit 3 L / 3.2 Qt 09-04102 $97.50<br />

EcoPoxy Clear Kit 6 L / 1.6 Gal 09-04103 $134.75<br />

These polyester gel coats can be used as the surface of new<br />

fiberglass parts layed up in molds or used in the repair of gel<br />

coat surfaces on fiberglass parts. On surface repairs, the gel<br />

coat must be sealed to fully cure. PVA can be used to seal<br />

the gel coat.<br />

Color Size Part No. Price<br />

Pint 09-01668 $21.65<br />

Black Quart 09-01666 $31.75<br />

Gallon 09-01667 $62.75<br />

Pint 09-01669 $19.95<br />

White Quart 09-01664 $34.50<br />

Gallon 09-01665 $68.50<br />

Pint 09-01670 $35.50<br />

Dark<br />

Quart 09-01671 $53.00<br />

Blue<br />

Gallon 09-01672 $103.95<br />

POLYESTER GEL COATS<br />

Color Size Part No. Price<br />

Pint 09-01673 $39.60<br />

Red Quart 09-01674 $58.75<br />

Gallon 09-01675 $98.75<br />

Pint 09-02159 $26.50<br />

Clear Quart 09-02160 $52.75<br />

Gallon 09-02161 $108.75<br />

ECOPOXY PIGMENT COLOR SETS<br />

Add some color to your epoxies. These<br />

are used to tint epoxy resins used as<br />

coatings, paints, gelcoats, laminating,<br />

casting or self-leveling resins. EcoPoxy<br />

epoxy concentrated pigment consist<br />

of pigments suspended in epoxy resin<br />

which allows them to blend thoroughly<br />

into epoxy resins to make very uniform<br />

colors. They are used to tint epoxy resins<br />

used as coatings, paints, gelcoats, laminating,<br />

casting or self-leveling resins. The high tinting properties enable<br />

the use of little quantities of pigment. The quantity to be used depends<br />

on the color chosen as some colors cover better than other (yellows for<br />

example need higher quantities than other colors). ECOPOXY color<br />

pigments mix easily. 60ml. ................. P/N 09-05349 ..........$79.95<br />

120ml. ............... P/N 09-04718 ........$118.95<br />

240ml. ............... P/N 09-05351 ........$177.75<br />

V-NOTCHED ECOPOXY<br />

SPREADER<br />

The perfect tool for evenly spreading EcoPoxy on<br />

large, flat surfaces. This tool gives you 3 V-notched<br />

spreading options and a flat side for scraping and<br />

cleaning. P/N 09-05355 .............................. $1.25<br />

28 WWW.AIRCRAFTSPRUCE.COM<br />

ECOPOXY SLOW<br />

Our Slow Kit is typically used to fabricate<br />

larger, more complicated composite parts.<br />

It has a longer 2.5 - 3.5 hour working time,<br />

and can be used for vacuum bagging larger<br />

parts before the resin has gelled.* It can also<br />

be used for and for repairs or additions to a<br />

primary structure. It is compatible with most<br />

fabrication techniques, such as lay-up and<br />

filament winding. It features excellent wet-out<br />

and chemical adhesion of fiberglass, carbon and aramid fibers.<br />

Specifications: • Color: Yellow (Visual) • Mix Ratio: 2:1 • Pot Life: 2.5-<br />

3.5 hours<br />

Description<br />

(Metric / Approx US)<br />

Size Part No. Price<br />

EcoPoxy Slow Kit 750 mL / 1.6 Pt 09-04104 $37.95<br />

EcoPoxy Slow Kit 1.5 L / 1.6 Qt 09-04105 $58.75<br />

EcoPoxy Slow Kit 3 L / 3.2 Qt 09-04106 $79.85<br />

EcoPoxy Slow Kit 6 L / 1.6 Gal 09-04107 $154.75<br />

ECOPOXY MEDIUM<br />

Our Medium Kit is typically used to fabricate high<br />

performance composite parts. It has a 20 minute<br />

working time and can be used for all sizes of<br />

parts, and for repairs or additions to a primary<br />

structure. The vacuum bagging technique can<br />

be used for smaller parts*. It is compatible with<br />

most fabrication techniques, such as lay-up and<br />

filament winding. It features excellent wet-out<br />

and chemical adhesion of fiberglass, carbon and<br />

aramid fibers. Specifications: • Color: Yellow (Visual) • Mix Ratio: 4:1<br />

• Pot Life: 15-20 Minutes<br />

Description Size Part No. Price<br />

EcoPoxy Medium Kit 1.25 L / 1.33 Qt 09-04108 $51.75<br />

EcoPoxy Medium Kit 2.5 L / 2.65 Qt 09-04109 $82.75<br />

EcoPoxy Medium Kit 5 L / 1.32 Gal 09-04111 $139.95<br />

ECOPOXY FAST<br />

Our Fast Kit is most commonly used as an adhesive<br />

or in an injection box for pultrusion. It has a<br />

pot time of just 2-3 minutes, and features a highstrength,<br />

waterproof bond to a variety of materials<br />

including wood, fiberglass, metal, glass, tile, and<br />

more. Specifications: • Color: Yellow (Visual) •<br />

Mix Ratio: 2:1 • Pot Life: 2.5-3 Minutes<br />

Description Size Part No. Price<br />

EcoPoxy Fast Kit 750 mL / 1.6 Pt 09-04113 $38.80<br />

EcoPoxy Fast Kit 1.5 L / 1.6 Qt 09-04114 $59.95<br />

EcoPoxy Fast Kit 3 L / 3.2 Qt 09-04115 $81.75<br />

EcoPoxy Fast Kit 6 L / 1.6 Gal 09-04116 $118.85<br />

ECOPOXY LIQUID PLASTIC KIT<br />

The Liquid Plastic kit cures to a clear, UV resistant,<br />

plastic-like finish that resists scratching and yellowing.<br />

This product will not blush or sweat under high humidity<br />

conditions. EcoPoxy® is a Plant based, 100% solid,<br />

waterproof, non-toxic, non-solvent, non-conductive,<br />

epoxy system that is Certified “GREEN”.<br />

P/N 09-04567 ............................ $42.50<br />

ECOPOXY ECOTROWEL MULTI-PACKS<br />

EcoTrowel is a high performance epoxy filler and<br />

profiling product formulated for surface repair and<br />

preparation. It is easy to mix and spread, and<br />

has a peanut-butter like consistency (contains no<br />

peanuts!). EcoTrowel is lightweight and suitable<br />

for an infinite variety of composite, architectural,<br />

industrial and art-related applications. It can be<br />

applied to wood, concrete - even canvas - to a<br />

thickness of 1/2” without sagging or slumping.<br />

It can be easily sanded, shaped, drilled, tapped, machined, routered &<br />

remains durable for life. 25g.. .................. P/N 09-05353 ..........$47.95<br />

100g. ................. P/N 09-05354 ..........$95.95<br />

ECOPOXY GLOPOXY KITS<br />

GloPoxy is a glow-in-the-dark epoxy made with<br />

high-grade photo luminescent ingredients to<br />

maximize glow brightness and duration. The formula<br />

absorbs bright light as energy and releases<br />

the absorbed energy when placed in the dark.<br />

This charge cycle can be performed endlessly and with any light source.<br />

GloPoxy is formulated to glow-in-the-dark for hours and contains no<br />

fillers or impurities to interfere with the glow. GloPoxy is durable, UV<br />

stable, and chemical, water & abrasion resistant. It can be used indoor<br />

and outdoor, and can be applied to virtually any surface. It’s a perfect<br />

solution for both safety and novelty applications.<br />

Green ................ P/N 09-05347 ..........$43.75<br />

Blue ................... P/N 09-05348 ..........$43.75<br />

Prices Subject to Change Without Notice


CAU TION<br />

DO NOT USE HOT WIRE!<br />

CAU TION<br />

DO NOT USE HOT WIRE!<br />

CAU TION<br />

DO NOT USE HOT WIRE!<br />

FOAM<br />

STYROFOAM – SMALL CELL<br />

STYROFOAM FB – Low density (2 lb./ft3). Tight closed cell structure leaves no voids between the cells. The result is<br />

high compressive strength and unequaled resistance to water penetration. Has excellent resistance to bases, salts,<br />

alcohols and most acids but not to petroleum based solvents. Not for structural use.<br />

Foam Type Density Thickness Sheet Size Part No. Price/Sheet<br />

Styrofoam (Blue) 2 Lb/Ft 3 1/2” 24” x 48” 01-09400 $9.48<br />

Small Cell 1/2” 24” x 96” 01-09500 $18.95<br />

3/4” 24” x 96” 01-09600 $21.70<br />

1” 24” x 48” 01-09700 $14.75<br />

1” 24” x 96” 01-09800 $29.50<br />

1-1/2” 24” x 96” 01-09900 $43.85<br />

2” 24” x 48” 01-10000 $36.88<br />

2” 24” x 96” 01-10100 $73.75<br />

4” 24” x 48” 01-10200 $57.50<br />

POLYSTYRENE – LARGE CELL<br />

POLYSTYRENE – LARGE CELL This blue large cell expanded foam is 2 lb. per cubic feet density and cuts easily<br />

using a hot wire to airfoil shapes. Compatible with most adhesives, but should be used only with epoxies, not polyester<br />

resins. Will dissolve in fuels and solvents. Cuts smoothly with hot wire and airfoil shapes. Used in the construction of<br />

VariEze, Long-EZ, Cozy, and other composite aircraft.<br />

Foam Type Density Thickness Sheet Size Part No. Price/Sheet<br />

Styrofoam FB (Blue) 8” 16” x 4” 01-37600 $8.95<br />

Large Cell<br />

8”<br />

8”<br />

16” x 25”<br />

16” x 42”<br />

01-01166<br />

01-10600<br />

$52.75<br />

$86.75<br />

8” 16” x 67” 01-10800 $134.50<br />

8” 16” x 109” 01-10900 $218.50<br />

POLYURETHANE FOAM<br />

URETHANE – This foam is easily contoured using a large knife, and then sands well to final form. Excellent for producing<br />

the fuselage, wing tips, and other curved parts. It is fuel resistant and can be used for fuel cells. Compatible with<br />

most adhesives. Do not hot wire polyurethane foam. Available in tan or green.<br />

Foam Type Density Thickness Sheet Size Part No. Price/Sheet<br />

Urethane (Tan or Green) 2 Lb/Ft 3 1/2” 24” x 48” 01-11300 $10.50<br />

1/2” 48” x 48” 01-11400 $19.85<br />

3/4” 24” x 48” 01-12150 $13.95<br />

3/4” 24” x 96” 01-12160 $29.85<br />

1” 24” x 48” 01-11500 $18.75<br />

1” 24” x 96” 01-11600 $39.70<br />

1” 48” x 96” 01-11700 $63.75<br />

2” 24” x 48” 01-11900 $37.50<br />

2” 24” x 96” 01-12000 $73.85<br />

2” 48” x 96” 01-12100 $124.75<br />

DIVINYCELL FOAM<br />

DIVINYCELL – A closed cell medium to high density foam which has high compression strength, durability, and excellent<br />

fire resistance. Can be vacuum formed to compound shapes and can be bent using heat. Compatible with polyester,<br />

vinylester, and epoxy resins.<br />

Foam Type Density Thickness Sheet Size Part No. Price/Sheet<br />

1/8”<br />

1/4”<br />

32” x 48”<br />

32” x 48”<br />

01-00158<br />

01-12300<br />

$20.80<br />

$21.75<br />

3/8” 32” x 48” 01-12400 $37.50<br />

5/8” 24” x 47” 01-12500 $61.75<br />

3/4” 15” x 26” 01-12600 $17.94<br />

Divinycell PVC 3 Lb/Ft 3 3/4” 32” x 48” 01-12700 $64.85<br />

3/4” 32” x 24” 01-01197 $35.88<br />

(Tan) Type H45 1” 32” x 48” 01-12800 $79.95<br />

1-3/4” 32” x 48” 01-12900 $125.85<br />

2” 48” x 96” 01-12920 $467.00<br />

2” 24” x 48” 01-12910 $116.25<br />

3” 48” x 96” 01-12940 $598.00<br />

3” 24” x 48” 01-12930 $149.50<br />

Divinycell PVC 6 Lb/Ft 3 1/4” 37” x 37.5” 01-13000 $48.50<br />

(Tan) Type H100 1” 6” x 10” 01-13100 $11.65<br />

1” 10” x 12” 01-13200 $22.85<br />

Divinycell PVC Type H250 15.6 Lb./Ft 3 1/4” 24.8” x 27.75” 01-13300 $175.85<br />

LAST-A-FOAM<br />

LAST-A-FOAM – Rigid, Polyether Polyurethane foam with fine closed-cell structure, light cream-yellow color. LAST-A-<br />

FOAM® is wonderfully versatile for sandwich-core applications. It cuts and shapes easily with common woodworking<br />

tools, and bonds to itself and other materials with most epoxy, polyester, or urethane-type adhesives. LAST-A-FOAM®<br />

is unaffected by water, fuels and most solvents, and paint finishes are easily applied. It is frequently used in regular<br />

molds after the gel-coat and first two layers of glass are installed; the LAST-A-FOAM® is added and another layer of<br />

glass applied for a strong, light-weight sandwich.<br />

Foam Type Density Thickness Sheet Size Part No. Price/Sheet<br />

Last-A-Foam Urethane/Polyester 4.5 Lb/Cu. Ft. 10mm 24” x 96” 01-13400 $60.75<br />

(Yellow) 275° F 1/4” 24” x 48” 01-13550 $19.93<br />

3/8” 24” x 96” 01-13600 $44.75<br />

1/2” 24” x 96” 01-13700 $63.75<br />

3/4”<br />

3/4”<br />

24” x 96”<br />

24” x 48”<br />

01-14000<br />

01-01195<br />

$83.65<br />

$41.83<br />

Last-A-Foam Urethane/Polyester 6Lb/Cu. Ft. 1/4” 24” x 48” 01-14100 $19.90<br />

(Yellow) 275° F 3/8” 24” x 48” 01-14200 $28.50<br />

3/4” 24” x 48” 01-14250 $49.70<br />

Last-A-Foam Urethane/Polyester 8 Lb/Cu. Ft. 1” 16” x 24” 01-01048 $36.90<br />

(Yellow) 275°F<br />

Last-A-Foam Urethane/Polyester 18 Lb/Cu. Ft. 0.200” 12” x 48” 01-14400 $38.85<br />

(Yellow) 275° F 1/4” 12” x 48” 01-14500 $37.55<br />

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WWW.AIRCRAFTSPRUCE.COM<br />

29


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LIQUID “X-30” FOAM<br />

(TWO-COMPONENT POLYURETHANE FOAM)<br />

This system consists of two components - “X-30”<br />

Resin and “X-30” Catalyst. When the resin and catalyst<br />

are mixed in equal volumes they expand into a<br />

rigid closed-cell foam of 2 pound density. Thorough<br />

mixing of the two components is essential. “X-30”<br />

Foam expands ap proxi mately 40 times its liquid volume.<br />

Small-batch mixes are recommended. Cured foams can be easily<br />

trimmed, cut and shaped with common woodworking tools. Use toluene<br />

or MEK for cleanup. “X-30” Foam contains a highly reactive agent and<br />

is classified as a toxic material. It is combustible, a strong skin sensitizer<br />

and eye irritant. Avoid con tact with the skin. Use rubber gloves when<br />

handling. Used for: Flotation, thermal and acoustical insulation reinforcement<br />

and miscellaneous void filling. Most small pleasure boats can be<br />

made “sink-proof” with approximately two gallons of “X-30”. Data sheet<br />

available. “X-30” Foam contains a volatile fluoro car bon and should be<br />

stored at 70°F. or lower. “X-30” is used on the Osprey II bottom hull,<br />

canopy, nose cone, etc., requiring about four gallons of material (2 gallons<br />

of each). Shelf life at least 6 months. Users have reported “more<br />

than 2 years shelf life”.<br />

Kit Size Part No.<br />

Approx. Foamed Weight<br />

Price/Kit<br />

Vol. (Cu.Ft.) Lbs.<br />

1 Quart Kit (1 Pt. ea<br />

component)<br />

01-08800 1-1/4 3 $43.75<br />

2 Quart Kit (1 Qt. ea<br />

01-08900<br />

component)<br />

2-1/2 6 $68.75<br />

2 Gallon Kit (1 Gal. ea<br />

01-09000<br />

component)<br />

10 22 $212.95<br />

10 Gallon Kit (5 Gal<br />

ea component)<br />

01-09100 50 110 $633.00<br />

X-30 is the original polyurethane foam. Do not ac cept sub sti tutes!<br />

COMPOSITE MATERIALS PRACTICE KIT<br />

All designers highly recommend that builders<br />

who are considering a composite project purchase<br />

this practice kit. It contains the excellent<br />

26 page 11” x 17” manual by Burt Rutan entitled<br />

MOLDLESS COMPOSITE SANDWICH<br />

HOMEBUILT/ AIRCRAFT CONSTRUCTION<br />

($14.50) plus the assorted foams, epoxy, fiberglass,<br />

filler materials and supplies with which to work. Everything<br />

needed to practice the technique of composite building before venturing<br />

into a complete aircraft project.<br />

Practice Kit with Manual ........................... P/N 01-15000 ...........$118.95<br />

Practice Kit without Manual ...................... P/N 01-15100 .............$99.95<br />

International Practice Kit with Manual ...... P/N 01-15050 .............$59.50<br />

Same as Practice kit with the manual, but excludes the epoxy for<br />

International shipping.<br />

ECONOMICAL MULTI-PURPOSE<br />

SEALANT TAPE<br />

AT-200Y is an economical multi-purpose<br />

sealant tape with high tack. It removes easily<br />

from metal or composite tools. Suitable for cure<br />

applications up to 400°F (204°C).<br />

Specifications: • Color: Yellow • Base material:<br />

Synthetic rubber • Maximum use temperature:<br />

400°F (204°C) • Shelf life: 12 months from date<br />

of manufacture • Storage conditions: Tape must be stored flat in original<br />

packaging at 72°F (22°C) / Do not refrigerate • Dimensions: 1/8 inch x<br />

1/2 inch x 25 feet (3 mm x 12 mm x 7.5 m)<br />

Benefits: • Economical vacuum tape reduces the cost of vacuum<br />

bagging. • Multi-purpose tape can be used on metal and composite<br />

tooling. • Easy clean up reduces cost of tool cleaning.<br />

P/N 01-01602 ............... $6.45<br />

FOAM — SEAT FOAM<br />

SPRAY CONTACT ADHESIVE<br />

Airtac 2 is a spray rubber adhesive designed for temporary<br />

bonds. Airtac 2 can be used on materials needing extra<br />

tack for placement on vertical or difficult surface areas. This<br />

product is ideally suited for tool shop applications such as<br />

temporary placement of details and pattern fabrication.<br />

Specifications: • Solvent characteristics: Non CFC • Shelf<br />

life: 12 months from date of shipment when stored in original<br />

packaging at 22°C P/N 01-01601 ............. $22.60<br />

BACKSAVER FOAM<br />

Backsaver foam is temperature sensitive,<br />

softening when it comes in contact with a<br />

warm surface; Thus, in a seat cushion, the<br />

foam softens and conforms to the person’s<br />

body. This provides even pressure distribution<br />

and unconstricted blood circulation,<br />

significantly reducing discomfort, even over<br />

long periods. In addition, Backsaver foam has<br />

excellent energy absorption properties, which<br />

have made it excellent for use in the U. S.<br />

space shuttle program and in military aircraft<br />

and helicopters. Pilots find that Backsaver<br />

cushions reduce their discomfort and fatigue,<br />

even on missions of 8 hours or more. <strong>Aircraft</strong> <strong>Spruce</strong> now makes<br />

Backsaver foam available to the homebuilt and general aviation market.<br />

16” x 18” x 1” sheet ................. P/N 01-09325 ....................... $92.50 ea.<br />

36” x 80” x 1” sheet ................. P/N 01-09330 ..................... $541.00 ea.<br />

CONFOR FOAM SEAT CUSHION<br />

Confor Form (formerly called Temperfoam) is the conforming foam cushion<br />

that was developed for the “Astronaut’s Couch” back in the Apollo<br />

space program. Confor Foam has the capability of absorbing a tremendous<br />

amount of impact shock compared to common polyfoam and it is<br />

flame resistant. It is an excellent product that will give your seats enduring<br />

comfort that you never thought possible. Adapts to you for pressure<br />

point-free comfort that is really incredible. The best universal cushion for<br />

aircraft use is a 3” CF42/CF45/CF47 laminate. Confor Foam meets FAR<br />

25.853, FAR 25.855, and CAL 117 burn specifications making it excellent<br />

for certified aircraft or homebuilts. Some special sizes in 1”, 2”, or 3”<br />

thicknesses are available on special request.<br />

1” x 16” x 18” .........................P/N 01-09310 ........................ $27.50 ea.<br />

2” x 16” x 18” .........................P/N 01-09320 ........................ $52.75 ea.<br />

3” x 16” x 18” .........................P/N 01-09300 ........................ $89.95 ea.<br />

INFLATABLE LUMBAR<br />

SUPPORT<br />

The inflatable air pillow can be installed just<br />

under the seat material and will give you the<br />

customized support where you need it. A<br />

convenient palm-size pump and a release<br />

valve control the firmness of the lumbar support.<br />

The In-Flight Back Support is made of a<br />

heavy-duty self-extinguishing neoprene rubber,<br />

specially designed to pass FAR 23.853<br />

flame-test requirements.<br />

One inflatable lumbar support ................. P/N 13-01501...............$49.75<br />

Two Inflatable lumbar supports ............... P/N 13-01821...............$81.95<br />

WEST SYSTEMS FIBERGLASS REPAIR KITS<br />

Here is everything you need to complete<br />

small repairs around the boat, shop or<br />

home.<br />

Part # 01-08760 Contains: • #101 Handy<br />

Repair Pack - Convenient kit contains<br />

enough material to complete one repair.<br />

• Two 16g. packets of #105 Resin • Two<br />

3.2g. packets of #205 Hardener • 3.5g.<br />

High Density Filler • 1 application brush<br />

• Ground Shipping Only • #101-6 Maxi<br />

Repair Pack - This kit is large enough to<br />

tackle a multitude of repair jobs.<br />

101 Handy Repair Pack .......................P/N 01-08760 ................. $15.90<br />

30 WWW.AIRCRAFTSPRUCE.COM<br />

Prices Subject to Change Without Notice


Prices Subject to Change Without Notice<br />

VACUUM BAGGING SUPPLIES<br />

VACUUM BAGGING TECHNIQUES BOOK - P/N 01-14803 ...... $5.05/ea.<br />

VACUUM BAGGING FILM - #7400 film is a high grade nylon 6 film. It<br />

is transparent green in color and heat stabilized for long term, 350°F<br />

cures. Film is soft & pliable and ideal for high temperature composites,<br />

metalbond, and any function requiring heat & pressure.<br />

54” Width ...........P/N 01-14805 ......$1.55/Yd.<br />

60” Width ...........P/N 01-01603 ......$2.75/Yd.<br />

72” Width ...........P/N 01-01604 ......$2.25/Yd.<br />

4.5 OZ. BREATHER/BLEEDER PLY - #3450 is a 4.5 oz./sq. yd. nonwoven<br />

polyester breather system used for even volatile evacuation from<br />

vacuum bags. It can be used at pressures up to 85 psi (5.8 bars). Multidirectional<br />

conformability make it a very efficient breather. This breather<br />

does not contain any binders which could seal the air flow. Width: 60”.<br />

P/N 01-14810 ................ $1.95/Lin.Yd.<br />

STRETCHLON VACUUM BAG FILM 60” - Modified urethane film with<br />

incredibly high elongation, Can be reused. .0015 x 60” x 200 ft (38µ x<br />

1.52m x 62m) Maximum temperature use 250°F (122°C). 120” wide<br />

(3.04m). Perfect for compaction. Not affected by low humidity, always<br />

stays soft with no cracking. Can be heat seamed to custom shapes .<br />

P/N 01-01080 ................. $4.80/Lin.Yd.<br />

10 OZ. BREATHER/BLEEDER PLY - #3100 is a 10 oz./sq. yd. nonwoven<br />

polyester breather system used for even volatile evacuation from<br />

vacuum bags. It can be used at pressures up to 200 PSI (13.8 bars).<br />

Multi-directional conformability makes it a very efficient breather. This<br />

breather does not contain any binders which could cause seal-off of air<br />

flow. Width: 60”.<br />

P/N 01-14815 ................. $4.75/Lin.Yd.<br />

2 OZ. NYLON RELEASE PLY - #5201 SRB is a smooth nylon fabric which<br />

has been scoured and heat set so that it is contaminate free and will not<br />

shrink during the laminate cure cycle. It is then coated with a special<br />

release blend. The peel ply may be used for composite manufacturing<br />

and metal bonding, but is not recommended for use with resin systems<br />

containing phenolic. Thickness: .005”. Color: Blue. Width 60”.<br />

P/N 01-14820 ................ $8.65/Lin.Yd.<br />

3 OZ. POLYESTER RELEASE PLY - #5252SRB is a medium coarse<br />

weave polyester peel ply that leaves a surface with a rougher texture.<br />

It has been scoured and heat set to eliminate shrinkage during use and<br />

then coated with a special release blend. It can be used on all composite<br />

and metal bonding systems and is not affected by resin systems<br />

containing phenolic. #5252 provides protection of the laminate surface<br />

between primary & secondary processing. Thickness: .006”. Color: Blue.<br />

Width: 60”.<br />

P/N 01-14825 ................. $9.75/Lin.Yd.<br />

POROUS TEFLON COATED RELEASE FILM - #7025 is used where a<br />

medium weight porous release fabric is required on the surface of a part.<br />

During the cure of the assembly it will allow excess resin and all of the<br />

air and volatiles to pass into the bleed/breather ply (CFM Airflow 70). At<br />

completion of the cure the fabric will release cleanly from the assembly.<br />

Color: Brown. Width: 37.5”. 10 yard min. order.<br />

P/N 01-14835 ................ $8.50/Lin.Yd.<br />

2410 RELEASE FILM - Release Film - 2410 material is the most<br />

economical release film available that can be used at temperatures<br />

over 350° F. The film has handling qualities similar to the lowest priced<br />

halohydrocarbon film. 54” wide, .002” thick.<br />

Blue ........................................... P/N 01-01427 .............................. $3.40<br />

NON-POROUS TEFLON COATED RELEASE FABRIC - #7039 is a light<br />

weight extra smooth TFE coated glass fabric. Will leave little or no fabric<br />

imprint on most composite lay-ups. It is used as a release fabric where<br />

there is no requirement for bleeding or breathing resin or volatiles from<br />

the composite lay-up. It is mainly used for protecting caul sheets from<br />

resin contamination and as a release media on tool surfaces. Thickness:<br />

.003”. Color: Brown. Width: 37.5”. P/N 01-14840 ........... $13.95/Lin.Yd.<br />

PERFORATED RELEASE SHEET E2760 - E 2760 is a red tinted, copolymer,<br />

high elongation, low temperature release film with excellent<br />

conformability. An excellent release film for use on highly contoured parts<br />

for cure temperatures up to 250ºF. E 2760 offers good release properties<br />

in the curing temperature range where release films are required. The<br />

colored film provides for easy identification and removal from parts.<br />

P/N 01-01194 .............................. $4.90<br />

FLASH TAPE - #6045-02 is a polyester backing film with a fully cured<br />

silicone adhesive. This tape is very tough and ideal for resin or adhesive<br />

flash removal. Color.: Blue. Thickness: .002”. Roll size: 1” wide x 72<br />

yds.<br />

P/N 01-14845 ......................$16.90/roll<br />

400° F RESISTANT SEALANT TAPE - #4401 is a grey vacuum bag<br />

sealant tape that removes cleanly from the tool surface at the completion<br />

of the cure cycle. It can be used at any temperature up to 400° F. It can<br />

be used on any tool surface now in use and has been a standard of the<br />

industry for many years. It has high initial tack and is very easy to apply<br />

to prevent leaks between the bag and tool. It works well for composites,<br />

metalbond, or any function that requires temperature and/or pressure up<br />

to 400° F. Color: Grey. Size: 1/8” x 1/2” x 25 ft.<br />

P/N 01-14850 .....................$11.50/roll<br />

Bleeder Ply<br />

Peel Ply<br />

Fabric<br />

WWW.AIRCRAFTSPRUCE.COM<br />

Bagging Film<br />

Part Being<br />

“Bagged”<br />

Connector Valve<br />

Perforated<br />

Release Sheet<br />

VACUUM VALVE - TWO PIECE - #8112 is a two-piece vacuum valve<br />

which requires one quarter turn to lock in place. Service temperature to<br />

500° F. This valve is an industry standard The base is anodized and is<br />

red in color. Inside Diameter: 1/4” standard. Threads: 1/4” NPT.<br />

P/N 01-14855 ............. $28.50/ea.<br />

OVEN VACUUM HOSE - #8020 is a thick walled, flexible silicone hose.<br />

It is normally used for debulking and oven cures using vacuum only.<br />

Furnished in standard 10 foot lengths. Other lengths available on special<br />

order. Hose size: 1/4” ID.<br />

P/N 01-14860 ........... $109.95/ea.<br />

HIGH TEMPERATURE QUICK DISCONNECT SET - #8432 is a two-piece<br />

quick disconnect both male and female for use to 500° F at pressures<br />

up to 200 psi (13.8 bars). Sold as a set of male & female components.<br />

P/N 01-14865 ............. $24.85/set<br />

SHRINK TAPE - #9010 is an oriented polyester film designed to shrink<br />

as the laminate approaches cure temperature. The applied pressure is<br />

main tained during cure. It is used extensively where the shape of the<br />

assembly makes conventional bagging too labor-intensive. If excess<br />

resin needs to be released during cure, perforating the shrink tape after<br />

the assembly has been wrapped with a porcupine roller will reduce the<br />

resin content as well as permitting air and volatiles to escape. Thickness:<br />

.002”. Width: 1-1/4”, Roll length: 100 yds.<br />

P/N 01-14870 .............$16.50/roll<br />

GREENFLOW 75 - Greenflow 75 is designed to efficiently distribute resin<br />

with little waste due to the low profile, tight construction. Greenflow 75<br />

can be used with polyester vinlyester and epoxy resins. Color: Green.<br />

Thickness: .035± .003 (.89mm±75µm). Melt Point (Method:DSC): 230°F<br />

(161°C). Configuration of Net: Rhombic<br />

P/N 01-01081 ....... $3.90/Lin. Yd.<br />

SEALANT TAPE ROLLER - #9050 is a plastic roller designed to assist<br />

in applying sealant tape between the bag and the tool. It assists the<br />

operator in applying maximum pressure to make a leak-proof, smooth<br />

seal. The unit is lightweight and easy to use, and the plastic roller helps<br />

prevent damage to the film. Roller width: 1-3/16”. Roller Diameter: 1-3/8”.<br />

P/N 01-14875 ..................... $24.50/ea.<br />

PORCUPINE ROLLER - #9060 is a steel roller with a wood handle<br />

designed to perforate films to allow air, volatiles, and some resin to flow<br />

through the film. The amount of resin flow can be controlled by the depth<br />

of the pin penetration. Also useful on foam to give the bonding adhesive<br />

a better grip on the foam surface. P/N 01-14880 ............. $91.75/ea.<br />

VACUUM GAUGE - a dial faced vacuum gauge capable of displaying<br />

vacuum from 0” to 30” Hg. It is 2” in diameter and can be used on the<br />

vacuum pump line, holding tank, or with a vacuum valve to determine<br />

vacuum in specific areas of a bagged assembly. Fitting size: 1/4” NPT.<br />

P/N 01-14885 ............. $17.50/ea.<br />

STANDARD MODEL VACUUM PUMP/AIR COMPRESSOR - Thomas Oilless<br />

WOB-L Piston Compressor / Vacuum Pump<br />

P/N 01-01569 ................. $357.00<br />

VACUUM PUMP KIT - Includes vacuum pump, gauge, valve, fittings,<br />

and hose. P/N 01-00164 ................. $424.95<br />

HIGH VOLUME AIR COMPRESSOR / VACUUM PUMP - Unit features<br />

rugged flexible piston cup and shaded-pole motor with high-torque start<br />

windings. Corrosion-resistant sandwich valve stops foreign particles<br />

from lodging on valve seats. Aluminum cylinder heads and pistons.<br />

P/N 01-01570 ................. $959.00<br />

VACUUM RELIEF VALVE - P/N 52763 ......................... $16.50<br />

BAGGING SUPPLIES STARTER KIT - Includes 10 yards of Vacuum<br />

Bagging Film #7400, 10 yards of 4.5oz. Breather Bleeder #3, 1 roll 400°<br />

resistant Sealant Tape (25 ft/roll), 10 yards Dacron Fabric 1.8oz.x 60”, &<br />

10 yards 60” x .001 Perforated Release Sheet.<br />

P/N 01-14894 ................. $138.95<br />

ECONOMY VACUUM GENERATOR - a low cost and reliable method of<br />

generating a vacuum for those who already own an air compressor. The<br />

generator will create 27” of Hg vacuum/pressure when coupled in-line to<br />

an air compressor capable of producing 2.2 cfm. Larger air compressors<br />

are advisable for continuous use applications. Suitable for parts up to 80<br />

ft2. P/N 12-11148 ................. $192.75<br />

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AIRCRAFT PLASTIC REPAIR – FILLERS<br />

A complete line of plastic repair and refinishing products, as well as instructional materials, which make plastic repair easy and effective. Why<br />

spend a lot of money on aftermarket aircraft parts, when quality repairs can easily be made on the originals? The materials listed below are specifically<br />

engineered to be used on plastics and can be used to repair and refinish the following: Cracked or broken instrument panels, wingtips,<br />

fairings, yokes, wheel pants, all types of plastic fairings, strut and landing gear fillets, headset housings, antenna housings, stripped threads<br />

and cracked mounting holes in plastic components and more! These materials can also be used to fabricate missing sections of your existing<br />

component or to create small parts.<br />

1000-A SUPER CLEAN PLASTIC<br />

CLEANER (19 FL.OZ.)<br />

Before doing any sort of plastic repair, use Super Clean plastic<br />

cleaner to maximize the durability of your repair. Super Clean<br />

removes mold release agents, wax, grease, silicone, tar, bugs,<br />

sealers and other contaminants from painted or unpainted<br />

plastic or metal surfaces. It’s simple to use, just spray it on and<br />

wipe it off with a clean, lint-free cloth.<br />

P/N 01-00533 .....................$13.60<br />

2020-T SMC HARD-SET FILLER<br />

(2-5OZ. TUBES)<br />

SMC Hard-set Filler is a 2-part epoxy system that is<br />

very rigid when fully cured. It works on ABS, SMC,<br />

fiberglass, polycarbonate and on any other repair<br />

application that requires a rigid, high impact resistant<br />

repair material. It has a working time of 3 to 4 minutes<br />

and is ready to sand in 15 minutes.<br />

P/N 01-00534 ..................$21.60<br />

2045W STAINLESS STEEL<br />

REINFORCING MESH<br />

(50 SQ.IN.-5”X10”)<br />

Reinforcing Wire Mesh is designed to be used to<br />

reinforce any repair made with an airless plastic<br />

welder. We recommend that the mesh be used to<br />

when a tear goes to the edge of the plastic. Since it is stainless steel, it<br />

is 5 times stronger than aluminum wire screen and is virtually impervious<br />

to oxidation under normal conditions. You can also use the mesh to fabricate<br />

tabs, fill holes and provide reinforcement in any meltable plastic.<br />

P/N 01-00536 .......................... $5.45<br />

2303-3 INSTA-WELD ACTIVATOR (2FL.<br />

OZ. W/SPRAYER)<br />

Our quick spray activator causes instant curing of all Insta-Weld<br />

adhesives. Actovator may be used before or after adhesive is<br />

applied. Come in plastic bottles and include sprayer.<br />

P/N 01-00541 ................................ $12.50<br />

POLY FILLER<br />

POLY FILLER HT is a two component polyester<br />

filler paste system that provides the user both<br />

unique ease of handling and high performance<br />

characteristics when cured. POLY FILLER HT is<br />

formulated to provide a smooth creamy handling<br />

consistency and a dry tack-free surface when<br />

cured. A significant advantage of POLY FILLER<br />

HT over other materials of this type is its very<br />

low cured shrinkage. This feature allows faster<br />

application and repairs than with other filler pastes, which usually must<br />

be applied in several layers because of their high shrink age rate! The<br />

creamy texture of POLY FILLER HT allows for easier applying and<br />

spreading. POLY FILLER HT can be troweled to a feather edge without<br />

rolling or skipping. It can be used to fill tiny pin holes with out lifting.<br />

The dry, tack-free nature of the cured POLY FILLER HT paste provides<br />

for easier working with tools and prevents sand paper from becoming<br />

gummy.<br />

Once applied and cured, POLY FILLER HT will bond quite well to most<br />

surfaces such as aluminum, copper, fiber glass, epoxy, steel, plaster,<br />

graphite and kevlar laminates. It will also accept all types of enamel,<br />

epoxy, lacquer and paint stains as a surface finish.<br />

POLY FILLER HT utilizes an excel lent high temperature resin base,<br />

and therefore the cured paste can be subjected to service temperatures<br />

in excess of 400ºF.<br />

Black Quart ......... P/N 09-04569 ......... $26.50<br />

Black Gallon ........ P/N 09-04571 ......... $85.75<br />

Gray Quart .......... P/N 09-04570 ......... $26.50<br />

Gray Gallon ......... P/N 09-04572 ......... $84.75<br />

32 WWW.AIRCRAFTSPRUCE.COM<br />

PLASTIFIX REPAIR KITS<br />

Plastifix repairs virtually any rigid plastic and<br />

works exceptionally well on ABS. Repair cracks,<br />

fill gaps, reinforce repairs, rebuild broken tabs,<br />

fix stripped threads, and more. PlastiFix’s most<br />

unique feature is the FlexMold molding bar which<br />

allows you to create a mold and cast missing<br />

pieces. No other plastic repair is more versatile.<br />

the 30 gram kits are enough to complete<br />

approximately 24”+ of cracked plastic repair.<br />

The large kits will do about 24 feet. Kit Includes:<br />

253X Plastifix Powder 30G, 2520 Plastifix Liquid<br />

50ML, 2542 Dropper Bottle Assembly, 2543<br />

Power Application Cup, 2548 Transfer Pipette,<br />

2550 Applicator Needle Qty: 2, 2560 Flexmold<br />

Molding Bar 10CC.<br />

2501-PlastiFix Repair Kit (30g, white) ........... P/N 01-00542 ....... $29.95<br />

2503-PlastiFix Repair Kit (30g, black) ........... P/N 01-00543 ....... $29.95<br />

2504-PlastiFix Repair Kit (30g, clear) ........... P/N 01-00544 ....... $29.95<br />

2502-Large Kit includes: 2531-L Plastifix Power 150G (WHITE), 2532-<br />

L Plastifix Power 150G (BLACK), 2520 Plastifix Liquid 250ML, 2542<br />

Dropper Bottle Assembly QTY 2, 2543 Power Application Cup QTY 2<br />

2548 Large Transfer Pipette, 2550 Applicator Needle QTY 4<br />

P/N 01-00545 ................. $92.75<br />

3800-4 FLEX-TEX FLEXIBLE<br />

TEXTURE MATERIAL (QUART)<br />

Flex-Tex is a unique blend of materials designed<br />

to be used for re-texturing repaired areas on<br />

instrument panels, consoles, etc. A wide variety<br />

of pebble-grained textures can be achieved with<br />

this product by varying the air pressure, distance<br />

from work, and speed of pass. Apply with a<br />

regular spray gun or a PreVal sprayer. Dries flat<br />

black. Must be top-coated with color for durability<br />

and appearance. P/N 01-00546 ...........$28.50<br />

BUMPER & CLADDING COAT (PINT)<br />

Permanently recolor faded, scuffed, marred, or discolored<br />

plastics. Sticks to plastic without adhesion promter or primer.<br />

Just clean the plastic with Super Clean Plastic Cleaner<br />

& spray the paint. No mixing required! Gives satiny, OEM<br />

look when dry.<br />

Black (pint) ............................... P/N 01-00548 ......... $35.00<br />

3601-4 Light Gray (quart) ......... P/N 01-00552 ......... $79.85<br />

3602-4 Dark Gray (quart) ......... P/N 01-00553 ......... $59.85<br />

CS100 CLEAN SHEETS<br />

Clean Sheets are great to have around the shop.<br />

They allow you to keep your epoxy mixes clean<br />

and smooth while saving time by always having a<br />

clean surface to mix on. No more cutting cardboard<br />

to mix epoxy. 100 sheets per board.<br />

P/N 01-00550 .............$32.50<br />

2043-U UNI-CLOTH<br />

FIBERGLASS CLOTH (9<br />

SQ.FT.)<br />

Uni-Cloth is a quality fiberglass cloth that<br />

is well suited for reinforcing plastic repairs<br />

as well as any other application requiring<br />

fiberglass reinforcement.<br />

P/N 01-00535 .............................$16.50<br />

Plastics Repair Instructional Book - P/N 01-00554 ...............$29.60<br />

Plastics Repair Instructional DVD - P/N 01-00555 .............. $14.95<br />

Prices Subject to Change Without Notice


PUTTY FLEX FILLER<br />

Urethane Supply Company’s 1047 Putty Flex is<br />

a premium polyester finishing glaze that provides<br />

superior adhesion with excellent flexibility on<br />

plastics. Putty Flex produces excellent feather<br />

edge results on plastic, metal, SMC, fiberglass,<br />

cured primer and paint. Use to fill pinholes, dings,<br />

scrapes, sanding scratches and more! Putty Flex<br />

sands easily and resists clogging sandpaper.<br />

P/N 01-00961 ...............$27.50<br />

FILLERS<br />

GLASS BUBBLES<br />

These bubbles are actually hollow glass spheres. Because the high-quality glass is very crush resistant, the foam is<br />

much stronger, stiffer and water-resistant than any foam made by chemical foaming. These foams displace 4-6 times<br />

their weight in most resins and improve the handling characteristics of the base resin. They have a low bulk density and<br />

are nontoxic. Mix resin and hard ener as directed, then fold in the glass bubbles. Upon cure, a strong, low-density product<br />

results which is easy to sand and file. May be shaped to form compound angles and curves. The term “micro” was applied<br />

to the mixture of microspheres and epoxy early in the development of composite structures. Although micro spheres have<br />

been replaced by glass bubbles the word “micro” is still commonly used to reference the mixture. “Micro’ is used to fill<br />

voids and low areas, to glue foam blocks together and as a bond between foams and glass cloth. Micro is used in three<br />

consistencies - (1) a “slurry” which is a one-to-one by volume mix of epoxy and glass bubbles, (2) “wet micro” which is<br />

about two to four parts glass bubbles by volume to one part epoxy, and (3) “dry micro” which is a mix of epoxy with enough glass bubbles to obtain<br />

a paste which will not sag or run (about five parts to one by volume). In all instances glass bubbles are added to completely mixed epoxy resin and<br />

hardener. Wet micro is used to join foam blocks and is much thicker than slurry (it has the consistency of honey) but can be brushed. Dry micro is<br />

used to fill low spots and voids and is mixed so that it is a dry paste and will not sag. Apply with a putty knife. Never use micro between glass layers.<br />

CAUTION - When mixing epoxy and glass bubbles, wear a dust mask and keep your face away from the balloons that may float up into the air.<br />

Although glass balloons are inert, they can lodge in your eyes or in your lungs and cause problems. Handle with care.<br />

One Pound Bag (Approx. 1 Gal.) .............P/N 01-14600 ............. $8.75 Five Pound Bag (Approx. 5 Gal.) ............. P/N 01-14700 ............ $42.85<br />

DISPOSABLE ICING BAGS<br />

These 12” dis pos able icing bags are ideal for applying<br />

beads of any size of micro epoxy or flox epoxy<br />

to all surfaces. Great for close-outs and are real time<br />

savers. Simply fill, cut end to desired bead size and<br />

squeeze. Never breaks down from epoxy. Sold in<br />

packs of 100 icing bags.Pack of 100 bags P/N 01-14710 ..... $14.75<br />

CAB-O-SIL<br />

Cab-O-Sil is a fumed light weight silica thickener used to<br />

reduce the flow of epoxies on vertical surfaces, as well as<br />

filling pinholes with its smooth texture.<br />

1 gallon bag ............................. P/N 01-04711 ............. $13.75<br />

FLOCKED COTTON FIBER<br />

A structural resin filler. The mixture of cotton fiber and<br />

epoxy is referred to as “flox”. The mixture is used in<br />

structural joints and in areas where a very hard, durable<br />

buildup is required. Flox is mixed in much the same way<br />

as dry micro but only about two parts flock to one part<br />

epoxy is re quired. Mix in just enough flock to make the<br />

mixture stand up. If “wet flox” is called out, mix it so it will<br />

sag or run. Flox is often used to reinforce a sharp corner. Paint a light<br />

coat of pure epoxy inside the corner, trowel flox in to make a triangular<br />

support. The flox corner is done just before one glass surface is applied<br />

for a wet bond to one surface.<br />

1 Lb. Bag ............. P/N 01-14800 ............... $4.65<br />

5 Lb. Bag ............. P/N 01-14900 ..............$19.65<br />

MILLED GLASS FIBERS<br />

As the name implies, this material is made by milling fiberglass<br />

into a very thin consistency. This material is used in<br />

preparing a structural filler. This material is used in fillets<br />

that require structural integrity. Milled fiber fillers have<br />

higher strength than cotton flock but have fine particles of<br />

fiberglass that can penetrate the skin.1 Lb P/N 01-14780 .......... $4.75<br />

PELOUZE DYMO DIGITAL SCALE<br />

Ultra-compact design for super portability.<br />

Features an LCD screen with easy-to-read digital<br />

readout. Convenient “hold” feature locks weight<br />

display for ten seconds after item is removed.<br />

Digital postal rates. Rates update with Internet<br />

download. Operates on: 3 AAA Batteries (included).<br />

........................ P/N 12-01580 ............. $39.70<br />

ECONOMY DIGITAL SCALE<br />

LCD display that shows ounces, pounds or grams.<br />

“Tare” feature lets you “zero-out” container’s<br />

weight. Sealed buttons prevent damage from<br />

spills. Maximum capacity of 176 ounces (11 lbs. or<br />

5000 grams) Automatic 40 second shutoff saves<br />

batteries. Not for commercial use. Uses four AA<br />

batteries, not included. Overall dimensions: 9-1/2”<br />

L x 6-3/4” W x 1-1/2” H P/N 12-02585 ...............$29.85<br />

HI BUILD POLYESTER<br />

SANDING PRIMERS<br />

* Quick Build Primer * Quickly fills uneven<br />

surfaces, and major imperfections * Easy sanding<br />

prep for surface primer, top coats * Low VOC<br />

product * Perfect Primer for prestec topcoats or<br />

any other surface coatings desired * Fairly Hi-Build<br />

to 120mils<br />

Color Size Part No. Price Color Size Part No. Price<br />

Gray Quart 09-02162 $34.85 Gray Gallon 09-02163 $82.75<br />

Black Quart 09-02164 $34.25 Black Gallon 09-02165 $82.75<br />

White Quart 09-02166 $33.85 White Gallon 09-02167 $82.75<br />

Requires Catalyst P/N 01-01119.<br />

DYNALITE<br />

A formulation of polyester resin, talcs and<br />

Microspheres used as a lightweight filler on<br />

metal and fiberglass. Works easily, sands<br />

faster. Only 7.5 lbs. per gallon as compared to<br />

12 lbs. per gallon for conventional fillers.<br />

494 Gallon .....P/N 01-00368 ...............$28.99<br />

492 Quart .......P/N 01-01072 ...............$14.80<br />

3M #77 SPRAY ADHESIVE<br />

This aero sol spray ad he sive works well to laminate styrofoam<br />

sheets together. Lam i na tions cut well with a hot wire. Net<br />

wt. 16.75 oz.<br />

24 fl. oz. Aerosol Spray Can ..... P/N 09-28330 ..........$15.90<br />

FIX-IT<br />

A universal repair compound. It is excellent for<br />

rebuilding or fabricating parts and as an all purpose<br />

adhesive for wood, metals, ceramic, glass,<br />

and many plastics. Fix-it can be tapped or drilled,<br />

sanded, filed or painted. Patch holes and cracks<br />

and seals leaks. Sets rock hard overnight. Fix-It<br />

Metal is the same as standard Fix-It except it is<br />

loaded with aluminum metal to match the strength,<br />

weight, and use for each project. Fix-It is nontoxic,<br />

non-hazardous, and impervious to fuels and<br />

liquids.<br />

Fit-It 1/4 Lb kit ............. P/N 01-14770 ........ $12.95<br />

Fit-It 1 Lb kit ................ P/N 01-14775 ........$24.95<br />

Fit-It Metal 1/4 Lb kit ... P/N 01-14790 ........$12.95<br />

Fit-It Metal 1 Lb kit ...... P/N 01-14795 ........$24.95<br />

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Prices Subject to Change Without Notice<br />

WWW.AIRCRAFTSPRUCE.COM<br />

33


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SUPERFIL BY POLY-FIBER<br />

An ultra-light, corrosion-inhibiting filler for aircraft,<br />

marine and automotive use. Adheres to composites,<br />

bare aluminum, steel and bare or varnished wood.<br />

Easy to mix & apply: mix 2 parts A:1 part B by weight:<br />

apply with squeegee; let dry overnight. Excellent<br />

sanding qualities. More consistent than hand-mixed<br />

micros. Wt: less than 5 lbs/gal. Hazardous.<br />

1 Quart Kit (20oz. Resin/12oz Hdnr) ...........P/N 09-28250 ...........$22.90<br />

3 Gal Kit (2 gal.Resin/1 gal. Hdnr) ............P/N 09-28260 .........$204.60<br />

UV SMOOTH PRIME FILLER/PRIMER<br />

The pinhole killer! Waterborne polyurethane primer<br />

plus UV blocker applied with a foam roller or spray<br />

gun. Fills pinholes in layups or molded parts. White<br />

color. Once UV Smooth Prime has dried for 7 days,<br />

spray white two-part catalyzed Epoxy Primer to<br />

seal the surface and provide moisture and chemical<br />

resistance prior to spraying top coat paint. Dry<br />

sand for a smooth, pinhole-free surface. Dries in 20<br />

minutes, sand in two hours. Clean up with water. Use<br />

Poly-Fiber Gun Cleaner to clean your spray gun after<br />

each day’s spraying. NON-HAZMAT. Three gallons<br />

required for most composite aircraft. CROSSLINKING NO LONGER<br />

REQUIRED.<br />

1 qt. w/16 Crosslinker .......................................P/N 09-28280 ......$58.20<br />

1 gal. w/64 Crosslinker .....................................P/N 09-28290 ....$176.00<br />

FEATHER FILL<br />

A sprayable polyester filler/primer used for filling<br />

of minor sur face irregularities such as scratches,<br />

blemishes and exposed fiberglass threads before<br />

final sanding and painting. It adheres to bare metal,<br />

plastic filler and fi ber glass with minimal surface<br />

preparation. Cures ready to sand and paint in 45<br />

- 60 minutes. Any type of finish - lacquer, enamel,<br />

acrylics - can be applied over Feather Fill with<br />

excellent adhesion. Quart kit includes catalyst and<br />

instructions. Approximately six quarts are required for finishing a Vari-<br />

Eze. DO NOT WET SAND.<br />

#401 (1 Qt.) ..............P/N 01-00369 ...........$56.75<br />

#391 (1 Gal.) ...........P/N 01-00370 .........$157.75<br />

RUST DEFENDER SANDABLE FILLER<br />

A one step finishing material from bare metal, body<br />

filler plastic, wood, aluminum, or fiberglass to a<br />

surface ready to accept any type of paint without<br />

concern about penetration of solvents or moisture.<br />

Provides fast build-up and fill, is non-shrinking, easy<br />

sanding, wet sandable and waterproof, and selfetching.<br />

Can be sprayed or brushed on and can be<br />

built up like Bondo or Featherfill. Ready to sand in<br />

one hour, and it does not clog up your sandpaper.<br />

Pot life and cure time are about one hour at 70<br />

degrees Fahrenheit. Versatile polyester filler.<br />

Quart .........................P/N 01-00558 ...........$78.65<br />

Gallon ........................P/N 01-00559 .........$189.75<br />

FILL BOND PUTTY<br />

Fill Bond aerospace putty from Sherwin-<br />

Williams Aerospace Coatings has been<br />

created specifically for aerospace<br />

use. Designed to fill rivets, seams and<br />

small spot-repair areas on the exterior<br />

of aircraft fuselage and wings, this<br />

high-build body filler is now available<br />

in a convenient epoxy version. Fill<br />

Bond putty is extremely flexible, offers<br />

direct-to-metal adhesion (with properly pretreated aluminum), provides<br />

excellent spread ability and offers a long, workable pot life to give users the<br />

amount of time to apply material on a variety of aircraft surfaces, including<br />

aluminum and composites. The epoxy putty dries quickly for a fast sand<br />

- in just two to six hours. A specially-designed Fill Bond dispensing gun<br />

enables users to apply putty exactly where it is needed without requiring<br />

additional tools. There’s minimal waste following application. Users apply<br />

only as much product as they need and then can put the cap back on<br />

the convenient cartridge containers for later user, saving on material and<br />

disposal costs.<br />

Fill Bond Cartridge 750ML ...................P/N 01-01124 .................$138.75<br />

Fill Bond Cartridge 375ML ...................P/N 01-01125 .................$112.00<br />

Manual Dispensing Gun 370ML ..........P/N 01-01126 .................$194.75<br />

Manual Dispensing Gun 750ML ..........P/N 01-01127 .................$255.95<br />

Static Mixer Element ............................P/N 01-01128 .....................$8.85<br />

FILLERS – PRIMERS<br />

34 WWW.AIRCRAFTSPRUCE.COM<br />

TR MOLD RELEASE SEALER & WAXES<br />

Model Description Part No. Price<br />

TR102 A firm carnauba based mold release paste 01-01598 $18.95<br />

wax blended with other synthetic waxes for<br />

use in various thermo-set composite molding<br />

applications.<br />

TR104 A firm mold release paste wax based on 01-01597 $18.95<br />

the highest quality refined Carnauba Wax<br />

blended with other high temperature synthetic<br />

ingredients and petroleum distillates.<br />

TR-103 A high-gloss seal for negative forms with 01-01599 $48.85<br />

a cleaning, polishing and sealing effect. It<br />

closes the pores of the mold and thus creates<br />

the best conditions for optimum molding<br />

quality.<br />

HYSOL EPOXY<br />

PATCH KITS<br />

EPL0151 is a clear two part<br />

resin / hardener which is<br />

ideal for bonding fiberglass,<br />

PVC, and graphite. Cure<br />

time is 6-8 hours. EPK1C<br />

is a white 2-part resin / hardener epoxy system which is used to bond<br />

aluminum and ceramics.<br />

EPK0151 Kit, 3.35 oz. (fiberglass) ........... P/N 01-15875 ............. $16.50<br />

EPK1C Kit 4.0 oz kit (aluminum) .............. P/N 01-15880 ............. $13.60<br />

LITE WEIGHT FILLER<br />

Lite Weight autobody filler is a very versatile filler<br />

which is excellent for holding jig blocks in place<br />

during composite construction. Applies evenly and<br />

allows sanding within minutes. Cures well even in<br />

humid climates. Creme hardener is included.<br />

.................................. Quart ............P/N 01-00243<br />

$19.65<br />

................................Gallon...........P/N 01-00244<br />

$31.90<br />

WEST SYSTEM 410 MICROLIGHT<br />

An excellent filler which provides easy workability for a<br />

variety of applications. Easy to sand and cures to a neutral<br />

tan color.<br />

1.7 Oz ....................... P/N 01-08780 .......... $17.65<br />

4.3 Oz. ...................... P/N 01-08785 .......... $35.12<br />

EPOXY SURFACE COAT<br />

#1099 is a white, thickened epoxy material used<br />

to create the durable surface coat on room temperature<br />

epoxy molds. This surface coat can<br />

be brushed on as thick as 1/8” at a time without<br />

developing runs or sags. It is specially formulated<br />

to provide strong interlaminar bonds with the<br />

reinforcing materials, even if it is left unsupported<br />

overnight. #1099 readily accepts all our pigments,<br />

resists chipping and cracking, and retains<br />

its high gloss. Mix Ratio by Weight – 100:11.<br />

3.33 lb. Quart kit ....... P/N 09-01099 .......... $86.75<br />

Case .......................... P/N 09-01099-1..... $544.00<br />

PRIME COAT PRIMER / FILLER<br />

Prime Coat is a sandable, quick-drying aerosol primer which<br />

fills pin holes and scratches caused by sanding on fiberglass,<br />

wood, metals and many plastics. Prime Coat will prepare<br />

the surface of materials for the finish coat and provides an<br />

effective corrosion barrier as well. Prime Coat is yellow and<br />

can be used under lacquer, enamel, acrylic or epoxy finish<br />

coats. 11 oz. can.<br />

P/N 01-00305 ......... $14.70<br />

Prices Subject to Change Without Notice


PEEL PLY – PRIMERS – PAINTS – TOOLS<br />

PEEL PLY<br />

A layer of 2.7 oz. Dacron fabric strips or tape<br />

laminated into a layup as if it were an extra ply<br />

of glass. The peel coat wets out with epoxy like<br />

glass cloth and cures along with the rest of the<br />

layup. However, the Dacron does not adhere<br />

structurally to the glass and when peeled away it<br />

leaves a surface ready for glass-to-glass bonding without sanding.<br />

Requirements for Small <strong>Aircraft</strong>:<br />

• 3 Rolls of 1” x 50 Yds. Tape • 2 Rolls of 2” x 50 Yds. Tape • 1 Roll of<br />

3” x 50 Yds. Tape • 1 Roll of 4” x 50 Yds. Tape<br />

Width Smooth Edge Pinked<br />

50 Yd P/N Price/ P/N Price/<br />

Roll 09- Roll 09- Roll<br />

1” 15000 $6.75 15450 $6.75<br />

2” 15100 $13.50 15500 $13.50<br />

3” 15200 $21.75 15600 $19.50<br />

4” 15300 $28.50 15700 $29.00<br />

6” 15400 $44.50 15800 $41.50<br />

Discount Schedule for Dacron Tapes:<br />

Less 10% for 12 Rolls<br />

(assorted) • Less 15% for 25 Rolls (assorted). Request quote on<br />

larger quantities.<br />

FULL WIDTH PEEL PLY<br />

Poly/Dacron blend is excellent as peel ply for<br />

composite lay-ups.<br />

Full Width Peel Ply 2.7OZ, 64-66” #604<br />

(Sold by the Yard) ..... P/N 09-00300 ..........$5.35<br />

Full Width Peel Ply 1.8 oz. X 64” #611<br />

(Sold by the Yard) ..... P/N 09-00100 ..........$4.35<br />

Full Width Peel Ply 2.97 oz. X 62” #605<br />

(Sold By the Yard) ......................................... P/N 09-00500 ..........$4.35<br />

MOLD RELEASE AGENTS<br />

POL-EASE ® 2300 MOLD RELEASE<br />

Provides superior release with minimum buildup on mold<br />

surfaces for casting urethane elastomers, epoxy, polyester,<br />

and rubber compounds. Molded parts are easily cleaned<br />

for finishing operations. It is effective on aluminum, steel,<br />

epoxy, polyester, and elastomeric molds; it does not distort<br />

intricate patterns. P/N 01-31749 .......... $28.85<br />

MAXIMUM MOLD<br />

RELEASE WAX<br />

Meguiar’s® Mold Release Wax is a blend<br />

of imported waxes specially formulated to<br />

provide a maximum number of releases<br />

per application.<br />

P/N 01-09415 .....................$14.50<br />

MOLD RELEASE WAX<br />

High-temperature paste wax. 14 oz.<br />

P/N 01-00177 $19.50<br />

FIBERGLASS MOLD RELEASE<br />

Plastilease 512B, a film-forming, water soluble parting agent,<br />

assures clean re lease of fi ber glass parts from molds. For<br />

application by brush or spray.<br />

P/N 01-30600 ..................... $30.75/Qt.<br />

LPS MRX SILICONE MOLD RELEASE<br />

Excellent for releasing molded parts in high temperature and<br />

extreme pressure environments. MRX Silicone Spray Mold<br />

Release provides maximum releases and superior value for<br />

the end-user. This non-staining, non-corrosive mold release is<br />

heat stable up to 500°F. It is a nonflammable product and contains<br />

no class I or II ozone depleting chemicals. Like all LPS<br />

MR-series mold releases, MRX Silicone Spray Mold Release<br />

doesn’t use Methylene Chloride.<br />

16 oz. aerosol can .....................P/N 09-00271 ............ $11.85<br />

PVA RELEASE FILM<br />

PVA (Polyvinyl Alcohol) should be used with #1016 Wax to aid<br />

in the release of parts form a mold. It should be applied in 3<br />

thin mist coats over nonporous, waxed mold surfaces.After the<br />

final wax coat has dried, begin by spraying a light tack coat of<br />

PVA. Typically, within 5 mins. the final heavier coats can be<br />

added. The PVA dries to form a smooth, glassy film. After part<br />

release, the residual film can be removed with water. We recommend<br />

using an inexpensive automotive siphon spray gun<br />

and 70-90 psi for application, although airbrushes will work on<br />

hobby size projects. PVA can also be sprayed over any polyester repair<br />

to provide an airless tack-free cure. For use with epoxies.<br />

P/N 01-14813A .........................................$22.85/qt<br />

ZOLATONE COCKPIT PAINT<br />

Used to paint cockpit interiors, excellent on fi ber glass.<br />

Gives a coarse, durable, professional finish. 1 gallon<br />

required for Long-EZ cockpit. See instructions for proper<br />

primer use on all surfaces in question. Color chart available<br />

on request. Order Color Chart P/N 01-15815.<br />

Color Use Primer Part No. Price<br />

White/White White 20-02 $166.95<br />

Apollo Gray - 20-11 $167.75<br />

Hamlet Black - 20-42 $165.75<br />

Camille White White 20-54 $166.95<br />

Lilith Charcoal Black 20-59 $166.95<br />

Gray Stone Gray 20-64 $167.75<br />

Onyx Black - 20-71 $166.95<br />

Silver Gray Gray 20-72 $166.95<br />

Bright Blue - 20-77 $166.95<br />

Desert Camo Black 20-80 $166.95<br />

HI GLOSS CLEAR POLYESTER TOP COAT<br />

Features: * Super Clear - Glass like appearance<br />

* Scratch Resistant * Buffs to a Super<br />

Hi-Gloss Finish * Refinishes to <strong>Original</strong> Hi-Gloss<br />

* Practically a Walk-A-Way Gloss Finish<br />

Product Applications: * Exotic wood coating<br />

* Gel coat additive for air cure application<br />

* Musical instrument wood coating * Top coat<br />

over clear primers * Top coat over pigmented<br />

colors for clear depth * Automotive interior composite<br />

parts clear coating * Architectural wood<br />

crafts<br />

Quart .....................P/N 09-02168 .......... $36.50<br />

Gallon ....................P/N 09-02169 ........ $104.50<br />

Requires Catalyst P/N 01-01119.<br />

DISPOSABLE RESPIRATOR<br />

REPLACEMENT PARTS<br />

Dusts, Mists, & Fumes Pre-Filter<br />

P/N 01-00382 ............ $1.65<br />

Fit/Check Filter Cover<br />

P/N 7500-27 .............. $2.30<br />

GROOVED LAMINATING ROLLERS<br />

These are the standard laminated rollers for wetting<br />

out woven roving and mat with polyester resin. Use<br />

with epoxy resin for applying tape into corners and<br />

for spreading thickened epoxy over large areas for<br />

gluing and fairing.<br />

1”x 3” .................................P/N 01-01054 .........$9.50<br />

1”x 6” .................................P/N 01-00396 .......$12.50<br />

1”x 9” .................................P/N 01-00383 .......$16.85<br />

2”x 3” .................................P/N 01-00384 .......$14.50<br />

2”x 6” .................................P/N 01-00385 .......$16.65<br />

2”x 9” .................................P/N 01-00386 .......$23.70<br />

1/4” Corner Roller ..............P/N 01-00387 .......$10.95<br />

1/2” Corner Roller ..............P/N 01-00388 .......$10.95<br />

1/2”x 3” Detail Roller ..........P/N 01-00389 .........$8.65<br />

3/4”x 3” Detail Roller ..........P/N 01-00390 .........$7.95<br />

EPOXY LAYUP ROLLERS<br />

3” wide rolIer with stipple adhesive cover. Has excellent<br />

stippling action for working out air bubbles in layups and has<br />

no tendency to lift the cloth. Use on all major layups. Order<br />

frame and cover separately.<br />

Roller Frame Only ................... P/N 01-24902 ..............$6.75<br />

Cover Only ............................... P/N 01-24903 ..............$4.35<br />

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WWW.AIRCRAFTSPRUCE.COM<br />

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COMPOSITE TOOLS<br />

AIRCRAFT DESIGNER APPROVED TOOLS<br />

The tools offered in this section have been selected by professional aircraft de sign ers and builders as being either necessary or highly desirable for<br />

working with composite structures.<br />

KUT-MASTER FOAM CUTTING FRAME<br />

These custom-built foam cutting frames can help produce professional<br />

results in foam cutting for the amateur builder. Con structed of 1-1/8”<br />

O.D. aluminum tubing, the heli-arc welded frame is lightweight yet<br />

extremely durable. The frames come completely pre-wired and ready<br />

to attach to the voltage controls shown below, and a tensioning system<br />

maintains uniform wire tension throughout the cutting process. The<br />

frames are stocked in 3 standard lengths, and custom frames are available<br />

on request (send sketch). Cutting depth is 11“. Weight- 5 lbs.<br />

2 Ft. Frame ....................P/N 01-15200 .................... $197.00<br />

3 Ft Frame ....................P/N 01-15300 .................... $218.00<br />

4 Ft Frame ....................P/N 01-15400 .................... $234.00<br />

MICHAEL<br />

ENGINEERING EPOXY<br />

RA TIO PUMPS<br />

This high ly rec om mend ed pump,<br />

aptly called “Sticky-Stuff Dis penser”,<br />

will save about $50 in epoxy<br />

in building a VE type aircraft, plus<br />

time, mess, dermatitis, temper and<br />

risk of bad batches. Used by individual<br />

crafts men and professionals<br />

alike, it is a practical engineering tool<br />

es pe cial ly de signed to eliminate the<br />

sticky, messy, costly hand proportioning<br />

of epoxy resins. It is well built<br />

and should last through the construction<br />

of dozens of aircraft. The Sticky-<br />

Stuff Dis pens er assures accurate<br />

mea sure ment of low-viscosity (un der 3,500 centipoises) unfilled epoxy<br />

resin. The standard Model A dispenser pump delivers a ratio of 100 parts<br />

of resin to 44 parts of hardener.<br />

Adjustable Ratio Pump ............................... P/N 01-16010.. $319.00<br />

Rebuild Kit for 45:100 pump ....................... P/N 01-00504 ...$78.75<br />

Small round replacement container (qt)...... P/N 01-15920 ....$12.50<br />

Large square re place ment con tain er (gal) .. P/N 01-15910 ....$18.65<br />

Stainless Steel Check Valve (Use with Jeffco epoxies)<br />

P/N 01-00258 ....$59.75<br />

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HOMEBUILDERS SPECIAL HOTWIRE KIT<br />

An ex cel lent new hot wire system<br />

con sist ing of a controller and transformer.<br />

Recommended by Rutan<br />

<strong>Aircraft</strong> Factory as a good system at<br />

a very economical price .<br />

P/N 01-15600 ......................... $49.95<br />

SAFETY WIRE<br />

Type 302 stainless steel safety wire, for hot<br />

wire cutter. This is superior to nichrome wire,<br />

which is brittle and breaks easily. Specify<br />

.032” or .041” diameter wire.<br />

.032” Dia. Wire, 25 Ft. Coil ......... P/N 01-15725 ..................... $1.11<br />

.041” Dia. Wire, 25 Ft. Coil ......... P/N 01-15825 ..................... $1.11<br />

1 Lb. Spool .................................. P/N 05-02687 ..................... $8.50<br />

INCONEL 600 HOT WIRE<br />

Does not stretch. Excellent for hotwiring polystyrene<br />

foam.<br />

.032” Dia. Wire ........... P/N 01-15805 .......$0.35 ft.<br />

.041” Dia. Wire ........... P/N 01-15810 .......$0.24 ft.<br />

MUSIC WIRE<br />

Music wire is high carbon steel and although very high in<br />

tensile strength, must be capable of wrapping around itself<br />

without showing signs of crack ing. 156 ft. of .049” dia. wire<br />

per lb., 46 ft. of .090” dia. wire, per lb. 22 Ga. Price is<br />

per pound.<br />

.049” Dia. (1 lbs.) ............................ P/N 03-49500 ....$6.50<br />

.090” Dia.(32Ga.,1lbs.) ................... P/N 03-49600 ....$4.45<br />

TYPE 302 STAIN LESS<br />

SPRING WIRE<br />

062” Dia. .............P/N 03-49610 .............. $0.27 ft<br />

CALRAD VARIABLE VOLTAGE CON TROL<br />

A fine quality control to supply the<br />

electrical current for hot-wire cutting<br />

of styrofoam and PVC foam. One unit<br />

can serve to build many aircraft. Input<br />

115 volts AC Output variable from 0 to<br />

130 volts AC at 5 amps Caution - fuse<br />

should be inserted in the secondary<br />

to protect the control in the event of a<br />

short circuit.<br />

Input: 117V AC 60Hz 3-Prong<br />

AC cord. Output: 0-130V AC Adj<br />

60Hz; volt meter, power jack. Fuse<br />

Protection AGC: 5 Amp. Max: 500VA<br />

P/N 01-01294 ..................... $174.75<br />

COMPOSITE TOOL KIT<br />

This kit includes an assortment of<br />

many of the commonly required<br />

tools used in composite construction.<br />

QTY. PART NO. DESCRIPTION<br />

1 ................................ 20W ......................................... Glass Shears<br />

1 box ......................01-25800 ...............................500 Mixing Sticks<br />

2 boxes...................01-25700 ............................12 oz. Mixing Cups<br />

2 boxes...................01-25710 ............................16 oz. Mixing Cups<br />

10 ...........................01-24899 .......................... 3” Plastic Squeegee<br />

10 ...........................09-21200 ...................... 1” Disposable Brushes<br />

10 ...........................09-21300 ...................... 2” Disposable Brushes<br />

1 .............................12-01580 .................................Electronic Scale<br />

2 boxes...................01-36550 ......................................Latex Gloves<br />

1 ............................ GLR123D ................ 1/2” x 3” Laminating Roller<br />

1 ............................. GLR12C ............................... 1/2” Corner Roller<br />

1 .............................. GLR26 ............. 2” x 6” Plastic Grooved Roller<br />

Kit - P/N 01-00166 .........................$208.95<br />

36 WWW.AIRCRAFTSPRUCE.COM<br />

Prices Subject to Change Without Notice


STANLEY TAPE MEASURE<br />

This 12 foot steel tape measure, with 1/2” blade,<br />

is graduated in tenths and hundredths of inches<br />

and also in fractions of inches (32nds). Very<br />

handy for all aircraft construction. A “must” for<br />

composite con struc tion.<br />

No. 33-272 .................... P/N 33-272 .......$23.75<br />

STANLEY UTILITY KNIFE<br />

Aluminum, die-cast in two sections -<br />

provides blade storage. Has handy<br />

hang hole. Furnished with No. 11-921<br />

blade and blade guard.<br />

No. 10-099 ........ P/N 10-099 ........$7.80<br />

KNIFE BLADE<br />

Heavy-duty pointed razor-type utility<br />

knife blade for No. 10-099 knife and<br />

most other makes of utility knives.<br />

No. 11-921 (Pkg. of 5 Blades)<br />

P/N 11-921 ....... $2.45<br />

HOOK BLADE<br />

For use with No. 10-099 knife and<br />

most other makes of utility knives to<br />

cut linoleum, roofing material, cartons,<br />

etc., without damage. The razor-sharp<br />

hooked ends cut to full thickness in one<br />

stroke.<br />

No. 11-961Pkg. of 5 Blades .......................... P/N 11-961 ............ $6.20<br />

COMPOSITE TOOLS<br />

SINGLE-EDGE RAZOR<br />

BLADES<br />

Used for trimming rough edges of laminates.<br />

P/N 01-24904 ......$0.15/ea.<br />

Box of 100 30% Discount.<br />

SPRING CLAMPS<br />

Heavy-gauge steel clamps with vinyl grips and tips to<br />

prevent marring work. Jaws specially formed to hold<br />

flat or round objects. Two sizes available:<br />

No. 3202-HT – Jaw Opening 2”, Length 6”<br />

P/N 12-03778 ............$3.45<br />

X-ACTO TOOLS<br />

NO. 5282 KNIFE SET -<br />

Nos . 1, 2 and 5 knives plus 10 assorted extra<br />

blades Handy, fitted chest.<br />

P/N 01-17300 ..................... $29.75<br />

STRAIGHT EDGE<br />

A 6-ft. long kiln-dried spruce board, 7/8” to<br />

1” thick and 3” to 4” wide, used for checking<br />

the straightness of flying surfaces during<br />

composite construction.<br />

P/N 01-25900 ................................ $24.50<br />

6” STEEL RULER<br />

Flexible stainless steel rule graduated<br />

in l0ths and l00ths on one side and in<br />

quick-reading 32nds and 64ths on the<br />

other side.<br />

6 inch ................ P/N 616 ........... $5.35<br />

12 inch .............. P/N 12-02062 .. $8.95<br />

FELT TIP MARKERS<br />

Used for marking locations on fiberglass<br />

through out con struc tion.<br />

P/N 01-26000 ............... $0.45<br />

12” LONG DRILL BITS<br />

For use with standard electric drill for hard-to-reach jobs.<br />

#10 (.1935” Dia.) ............................ P/N 12-05500 .........................$7.75<br />

1/4” Dia. .......................................... P/N 12-05600 .........................$8.50<br />

COUNTERSINKS<br />

This assembly consists of a 1/2” dia.<br />

AT418E-4 100° cutter, a 1/4” dia.<br />

AT416- pilot and an AT409-1 adapter<br />

with 1/4” dia. shank for use with a hand<br />

drill. The adapter has a collet-like shaft<br />

to securely hold the replaceable pilot. Add pilot dash number to AT409.<br />

To complete part number see tool section for complete selection of<br />

pilots.Complete Assemblies in the Tools Section<br />

COUNTERBORE<br />

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NO. 5083 KNIFE SET -<br />

Nos . 1, 2 and 6 knives plus 14 assorted extra<br />

blades in beautiful wooden chest.<br />

P/N 01-17400 ........... $52.80<br />

X-ACTO BLADE NO. 18 - X-Acto Blade #18. For<br />

deep wood chiseling. 1/2” surface. Package of 5<br />

P/N 01-16600 ...................... $2.95<br />

Other X-Acto items also available. Call for pricing.<br />

DOVETAIL SAW<br />

Cuts a true, smooth and narrow kerf. Comfortable hardwood handle<br />

provides positive grip. Professional quality.<br />

No. 15-022 .................... P/N 15-140...................$27.90<br />

Prices Subject to Change Without Notice<br />

X-ACTO BLADE NO. 11 - Classic fine point<br />

blade. A general purpose blade. Package of<br />

5. P/N 01-16500 ...................... $6.50<br />

WWW.AIRCRAFTSPRUCE.COM<br />

A 5/8” diameter boring tool, with 1/4” diameter pilot. 10” threaded extension<br />

is used for boring holes in hard to reach places. Used in the installation<br />

of the landing gear on the LongEZ and Cozy aircraft. 3/4” bore<br />

does not have 1/4” pilot and must use the pilot received with the 5/8”<br />

boring tool.<br />

5/8” diameter w/pilot ........................... P/N 12-00219 ..................$55.75<br />

3/4” diameter without pilot .................. P/N 12-00220 ..................$49.85<br />

RUBBER SEALANT<br />

No. 732 RTV general-purpose,<br />

clear, one-part silicone rubber.<br />

Cures to a firm silicone rubber in<br />

24 hours at room temperature.<br />

4.7 Oz. Tube .......... P/N 09-27800 ...................... $8.50<br />

JIFFY MIXER<br />

This is a very effective 2-1/2” diameter stain less steel<br />

mixer on a 15” shaft. Attach to an air drill for fast,<br />

efficient mixing of larger batches. It will not dig into or<br />

gouge the sides or bottom of your mixing container.<br />

P/N 01-00395 ..................... $22.60<br />

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ROTARY (“PIZZA”) CUTTER<br />

Makes clean cuts on fiberglass<br />

fabrics and other ma te ri als. The<br />

disc blade is made of high quality<br />

tungsten steel which is very<br />

sharp. Used by high-volume<br />

composite shops. Use with wooden backing board and handle knife<br />

with caution.<br />

RTY-2 Cutter ...................................................P/N 01-00299 ...... $15.75<br />

Replacement Blade ........................................P/N 01-00300 ........ $6.95<br />

Blades (5 Pack) ...............................................P/N 01-00301 ...... $27.75<br />

Replacement Pinking Blade ............................P/N 12-01709 ........ $9.75<br />

ALUMINUM ROTARY CUTTER<br />

FOR COMPOSITE WORK<br />

This all aluminum cutter<br />

however, will not “melt”<br />

when exposed to acetone,<br />

methylene chloride and<br />

other chemicals used to<br />

clean the cutters after use<br />

on wet layups. After use<br />

the aluminum rotary cutter is cleaned by simply leaving it in a can filled<br />

with acetone.<br />

Aluminum Rotary Cutter .....................P/N 09-24906 ...................$38.85<br />

90 DEGREE ALUMINUM ROTARY CUTTER<br />

FOR COMPOSITE WORK<br />

This cutter handle is all aluminum<br />

with special stainless<br />

hardware for easy assembly<br />

when changing out rotary<br />

cutter blade. Will not melt<br />

when exposed to acetone,<br />

methylene chloride, and<br />

other chemicals. Good for<br />

wet layups. To clean, just<br />

drop in small container of acetone. ....P/N 01-01047 ...................$36.50<br />

COMPOSITE TOOLS<br />

PAINT BRUSHES<br />

Natural, undyed bristle brushes with smooth,<br />

unpainted wooden handles. Unaffected by<br />

paints, dopes, resins, thinners or solvents.<br />

1” Wide Brush ........... P/N 09-21200 ....... $0.45<br />

2” Wide Brush ........... P/N 09-21300 ....... $0.59<br />

RUBBER SQUEEGEE<br />

Developed especially for working with<br />

epoxies, this 6”, or 36” wide hard rubber<br />

squeegee is superior to the plastic types.<br />

Can be easily cleaned & reused many<br />

times.<br />

6” Squeegee ....................................P/N 01-24901 ...................$3.95 ea<br />

36” Squeegee ..................................P/N 01-00012 .................. $24.60ea<br />

GRADUATED TAPER-TIP APPLICATOR<br />

This graduated 2 oz. syringe is ideal for measuring<br />

and dispensing precise amounts of resins<br />

and other liquids. Note: The ink used for the<br />

graduation lines are not solvent resistant. They<br />

will rub off if contacted with a solvent.<br />

Without Cap ............P/N 01-25635 ...........$4.85<br />

DISPENSER BOTTLE<br />

Polyethylene bottle with Yorker (applicator) cap.<br />

4 Oz. Bottle ..................... P/N 01-24905 ..............$0.60<br />

16 Oz. (1 Pint) Bottle ...... P/N 01-24906 ..............$1.50<br />

INDUSTRIAL SYRINGE<br />

Made of hi-impact polyethylene with seamless body and special safety-grip<br />

plunger. Ca pac ity 10 cc. Tapered<br />

dispensing nozzle can be clipped with scissors<br />

at proper diameter to govern output.<br />

Excellent epoxy dispenser.<br />

P/N 01-25000 .......................... $4.45<br />

MIL GAUGES<br />

These color-coded mil gauges are solid anodized<br />

aluminum for long life and come in<br />

four sizes for a variety of FRP applications.<br />

Machined to close tolerances (0.0001”) for<br />

accuracy and available in mils (inches) and<br />

microns (metric).<br />

3-18 mils .................P/N 01-00411 ........$5.25<br />

10-35 mils ...............P/N 01-00412 ........$5.75<br />

40-65 mils ...............P/N 01-00413 ........$5.35<br />

MULTI-MEASURE<br />

PLASTIC CONTAINERS<br />

Use again and again for liquid ingredient<br />

accuracy. A must-have item when<br />

mixing resins. Seal the liquid in the container<br />

with the matching sized plastic lid.<br />

1 Qt. mix cup<br />

P/N 01-00915 .............................. $1.35<br />

1 Qt. lid<br />

P/N 01-00926 .............................. $0.54<br />

2.5 Qt. mixing cup<br />

P/N 01-00330 .............................. $2.25<br />

2.5 Qt. lid<br />

P/N 01-00331 .............................. $1.07<br />

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NOTCHED SPREADER<br />

This plastic spreader is excellent for spreading<br />

epoxy at a steady rate to provide an even surface.<br />

Measures 4” x 4” and is notched on three sides in<br />

increments of 1/8”, 3/16”, 1/4”.<br />

P/N 01-24909 ................... $1.30 ea<br />

DISPENSER FOR MEKP<br />

CATALYST<br />

Perfect to measure and pour catalyst. The bottle will<br />

hold 16 oz. of catalyst and dispenses liquid safely<br />

and accurately from 2.5 to 35 cc. Measurements are<br />

instantly repeatable.<br />

P/N 01-08503 ............ $12.65<br />

POST CURE KIT<br />

This kit consists of one post cure thermometer<br />

(P/N 01-00394) and 1 regulating<br />

thermostat (P/N 08-12148) that<br />

allows control of electrical devices for<br />

heating. Snap Disc Fan Control 3/4 inch<br />

SPST Flanged Airstream Mount, Open<br />

On Rise, 180°F Cut-Out Temperature,<br />

40°F Differential. Therm-O-Disc Style<br />

60T11, Type 610013<br />

P/N 01-00393 ................. $22.00<br />

EPOXY MIXING CUPS<br />

Unwaxed, flat bottom paper cups in three convenient<br />

sizes for small mixes.<br />

3 Oz. .... (100 Cups) .......... P/N 01-25600 ............. $7.50<br />

8 Oz. .... (50 Cups) ............ P/N 01-00416 ........... $10.75<br />

12 Oz. .. (60 Cups) ............ P/N 01-25700 .......... $15.50<br />

16 Oz. .. (24 Cups) ............ P/N 01-00324 ............. $7.75<br />

MIXING STICKS<br />

These mixing sticks are medical tongue<br />

depressors which work well for mixing<br />

small batches of epoxy. Size: 3/4” x 6”.<br />

Box of 500 ..........P/N 01-25800 ......$11.50<br />

TAPERED OFFSET SPATULA<br />

This tapered spatula is stainless steel with wood<br />

handle. Ideal for making 3/8” radii on bulkheads,<br />

ribs, or anywhere a uniform<br />

radius is required.<br />

P/N 01-24915 ...........................$3.45 ea.<br />

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Prices Subject to Change Without Notice


COMPOSITE TOOLS<br />

DREMEL TOOLS<br />

MODEL 100 MOTOTOOL - The Dremel 100 Series rotary tool offers single speed convenience for full-speed applications<br />

like routing, cutting, drilling and sanding applications. Its single speed setting is perfect for all-the-time high speed use.<br />

Ideal when one speed is all you need or for shaping, hollowing, grooving, slotting, inlaying and making tapered holes in<br />

soft metals, plastics and woods especially on curved surfaces. Constant Speed: 35,000 RPM. Cool-running ball bearing<br />

construction. Amperage: 1.15 ..........................................................................................P/N 01-18600 ...................$49.50<br />

MODEL 395 MOTOTOOL - Variable Speed: 5,000-32,000 RPM with 100% ball bearing construction for long life, smooth<br />

operation. External caps allow for easy replacement of motor brushes. Amperage: 1.2<br />

P/N 01-18700 ...................$79.75<br />

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DREMEL TWO SPEED ROTARY<br />

TOOL KIT - Multipurpose Cutting<br />

Guide attachment. Ideal for multiple<br />

applications on a variety of materials<br />

and includes 21 genuine Dremel<br />

accessories. Model Number: 200-<br />

1/21. Amperage: 1.15. Cord length:<br />

6. Speed: 15,000 or 35,000 RPM.<br />

Voltage: 120 AC, 50-60 Hz. Warranty: Limited 3 Years.<br />

P/N 01-01145 ........................$84.95<br />

DREMEL MOTO TOOL KIT #200-1/15<br />

Moto-tool features smooth running, twospeed<br />

permanently lubricated bronze<br />

sleeve bearing motor. Amperage: 1.15<br />

Amps. Cord Length: 6ft. Speed: 15,000<br />

or 35,000 rpm. Voltage: 120 AC, 50-60<br />

HZ. Warranty: 3 Years<br />

P/N 01-01129 ............$72.50<br />

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NO. 402 MANDREL – The 402 mandrel is used primarily with cutoff<br />

wheels but is used with<br />

the following Dremel accessories:<br />

409, 411, 412, 413,<br />

420, 423, 425, 426, 456, 511,<br />

512, 540 and 541. Shank<br />

Diameter 1/8 , 3,2 mm<br />

P/N 01-22000 ......................$2.45<br />

CARBON MOTOR BRUSH - One pair of motor brushes for<br />

use with Dremel rotary tool model(s): 100, 200, 275, 285,<br />

300, 395 and 595 (Type 4, 5 and 6) and Dremel contour<br />

sander 6000 (Type 1 and 2). P/N 01-01180 .............$3.45<br />

MULTIPRO CHUCK - The Dremel MultiPro<br />

chuck allows you to quickly and easily change<br />

accessories on your Dremel MultiPro rotary tools<br />

without changing collets. Will accept accessories<br />

with 1/32” - 1/8” shanks. Use only with corded<br />

MultiPro tool models 275, 285, 395, 595.<br />

P/N 01-00131 .............$9.50<br />

NO. 407 1/2” DRUM SANDER - Ideal for rough shaping<br />

of wood and smoothing of fiberglass. Sander bands are<br />

replaceable. Furnished w/ one band. 1/8” shank<br />

P/N 01-19000 .............$3.35<br />

NO. 408 DRUM SANDER BANDS - 1/2” Diameter, Coarse<br />

grit. P/N 01-19100 .............$2.45<br />

DREMEL 543 CUTTING / SHAPING WHEEL - For cutting and shaping on soft and hard woods, fiberglass, plastics and laminates (not<br />

metal.) This versatile wheel is coated with tungsten carbide grit for long life. It is coated on both sides, so it cuts and finishes in one operation.<br />

P/N 01-01056 ......................................................... $17.50<br />

ALUMINUM OXIDE GRINDING STONES<br />

Use on metals, castings, welded joints, rivets and rust. Ideal for sharpening,<br />

deburring and general purpose grinding of most materials.<br />

HIGH SPEED CUTTERS<br />

High Speed Cutters can be used for shaping, hollowing, grooving, slotting,<br />

making tapered holes in soft metals, plastics and woods. Number<br />

198 and 199 cutters can be used to make small slits.<br />

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903 911 921 932 941 945 952 953<br />

Cutter Size Part No. Price Cutter Size Part No. Price<br />

#911 7/16” 01-00135 $2.45 #945 3/16” 01-00138 $2.45<br />

#932 3/8” 01-00137 $2.45 #952 3/8” 01-00139 $2.45<br />

#941 5/8” 01-00132 $2.45 #953 1/4” 01-00140 $3.65<br />

954 971 997 8153 8175 8193 8215<br />

Cutter Size Part No. Price Cutter Size Part No. Price<br />

#971 5/8” 01-00142 $2.45 #8175 3/8” 01-00145 $2.45<br />

#997 3/32” 01-00143 $2.45 #8193 5/8” 01-00146 $2.45<br />

#8153 3/16” 01-00144 $2.45 #8215 1” 01-00147 $2.45<br />

STRUCTURED TOOTH<br />

TUNGSTEN CARBIDE CUTTERS<br />

Fast cutting sharp teeth<br />

for greater material<br />

removal. Use on fiberglass,<br />

wood, plastic,<br />

epoxy, rubber, laminates,<br />

particle board,<br />

soft metals, ceramic tile.<br />

9933 9931 9934 9935 9936<br />

Cutter Size Part No. Price Cutter Size Part No. Price<br />

#9931 1/4” 01-00148 $12.75 #9934 5/16” 01-00152 $12.75<br />

#9933 1/4” 01-00151 $12.75 #9935 5/16” 01-00153 $12.75<br />

#9936 3/4” 01-00154 $12.75<br />

100 114 115 116 117 118 121 124 125 131<br />

134 144 190 191 192 193 194 196 198 199<br />

Cutter Size Part No. Price Cutter Size Part No. Price<br />

#100 1/4” 01-19200 $4.90 #134 5/16” 01-19800 $4.90<br />

#114 5/16” 01-19300 $4.90 #144 5/16” 01-20000 $5.95<br />

#115 5/16” 01-20800 $7.50 #190 3/32” 01-20200 $4.95<br />

#116 1/4” 01-20900 $4.90 #191 1/8” 01-20300 $4.90<br />

#117 1/4” 01-21000 $7.50 #193 5/64” 01-20500 $4.95<br />

#118 1/8” 01-21200 $4.90 #194 1/8” 01-20600 $6.95<br />

#121 1/4” 01-19400 $4.90 #192 3/16” 01-20400 $7.50<br />

#124 5/16” 01-19600 $4.90 #196 7/32” 01-20700 $7.50<br />

#125 1/4” 01-21300 $7.50 #199 3/8” 01-21700 $4.95<br />

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Prices Subject to Change Without Notice<br />

WWW.AIRCRAFTSPRUCE.COM<br />

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SANDING TOOLS<br />

SANDPAPER<br />

The weights and grits listed have been found to be<br />

the most ef fec tive for sanding fiberglass/epoxy surfaces.<br />

Sheet Size: 9” x 11”.<br />

Sandpaper Type<br />

Aluminum Oxide<br />

36 Grit<br />

SANDING BLOCK<br />

A hard rubber tool which comfortably<br />

fits the hand for scratch- to<br />

finish-sanding. Used by professionals<br />

for years in all sanding<br />

operations. Sim ply cut a piece of<br />

sandpaper 2-3/4” x 9” and insert<br />

each end into the sanding block.<br />

Paper is held securely by nail<br />

retainers. Makes the sanding<br />

operation much easier.<br />

Model No. 100 ...................P/N 01-26400 ................... $10.50<br />

Open Coat “D”<br />

Weight<br />

Price /Sheet<br />

Part No. Less than 50<br />

Sheets<br />

01-26200 $1.75<br />

SANDPAPER 3M<br />

Wet or dry Tri-M-Ite (3M) is a silicon car bide abrasive paper made es pecially<br />

for pro duc ing satin-smooth finishes on metal and other doped,<br />

lacquered or enameled sur faces. Wet or dry performs best when used<br />

with water or oil, but can also be used dry. Sheet size 9” x 11”. Available<br />

in 220-A, 280-A, 320-A or 400-A grit.<br />

(Type A paper has an especially light, flexible backing).<br />

Sandpaper Grit Size Part No. Price/ Sheet<br />

120-A 09-20550 $1.95<br />

220-A 09-20600 $1.25<br />

280-A 09-20700 $1.18<br />

320-A 09-20800 $1.25<br />

400-A 09-20900 $1.23<br />

CURVED TOOTH FILE<br />

Milled files designed for smooth, fast work on an nealed steels, hard<br />

plastics and composite materials. 14” length, 1-11/32x5/16 sections, 8<br />

teeth per inch. P/N 01-00392 .................$49.95<br />

SANDING DETAILER KITS<br />

PREPPIN’ WEAPON SANDING BLOCK<br />

Preppin’ Weapon is a<br />

handy sanding block made<br />

of Styrofoam core and high<br />

impact ABS that won’t break<br />

when dropped. Easy to<br />

grip for wet or dry sanding.<br />

Contoured to fit the shape<br />

of a hand and is sized to fit<br />

a 1⁄4” sheet of plain backed<br />

8 x 11 sandpaper or a 2<br />

3⁄4” wide file paper. It’s coil<br />

spring design holds single or<br />

multiple sheets equally tight<br />

and saves reloading time by<br />

stacking up to 4 sheets and<br />

tearing them away as the<br />

abrasive wears out. Save<br />

reloading time by using colors<br />

to indicate grits. Excellent for builders of aircraft, boats, cars, etc.<br />

Yellow ...................P/N 12-00505 ...............$20.50<br />

Red .......................P/N 12-00506 ...............$19.85<br />

Green ....................P/N 12-00507 ...............$19.95<br />

MINI-SANDER<br />

A unique sanding tool which uses a 1-1/2” wide strip of sandpaper<br />

formed to make a belt. Locked taut by a patented mechanism that snaps<br />

into place with a finger pull. Its knife edge sides and padded body sand<br />

close to right angle fittings & fit into small concave recesses. Sander<br />

body is 7/8”h x 4”l and made of high impact plastic. Buy ready-made<br />

belts or make your own (6 belts from standard sheet).<br />

Mini-Sander .......................................... P/N 01-26800.................$7.95<br />

Wet or dry Mini-Strips, 3 - #500, 3 - #320, 3 - #220<br />

Pkg. of 9 Strips ..................................... P/N 01-26900.................$4.35<br />

New Continuous Belts (load free) Aluminum Oxide #120<br />

Package of 3 ........................................ P/N 01-26910.................$8.85<br />

New Continuous Belts (load free) Aluminum Oxide #220<br />

Package of 3 ........................................ P/N 01-26915.................$8.85<br />

PERMA-GRIT CONTOUR SANDING BLOCKS<br />

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The Sanding Detailer is ideal for finishing those hard to reach areas. The<br />

abrasive belt can be indexed. The Sanding Detailer is spring loaded to<br />

put tension on the abrasive belt. After the abrasive belt is used up, the<br />

user can simply compress the tool and replace the abrasive belt with<br />

a fresh one. They are color coded for easy identification of grit. The<br />

replacement belts are color coded on the inside.<br />

The Standard Kit includes (shown in picture):<br />

• 1 Gray 80 Grit • 1 Red 120 Grit • 1 Orange 180 Grit • 1 Blue 240 Grit •<br />

Grit tool along with 5 Replacement Belts of each grit<br />

The Finishing Kit includes: • 1 Blue 240 Grit • 1 Green 320 Grit • 1 Yellow<br />

400 Grit • 1 Black 500 Grit • Grit tool along with 5 Replacement Belts<br />

of each grit<br />

Description Part No. Price<br />

Standard Kit, Coarser Grits 01-01411 $26.50<br />

Finishing Kit, Finer Grits 01-01412 $26.50<br />

80 Grit Belt- Replacements 01-01413 $4.95<br />

120 Grit Belts- Replacements 01-01414 $4.95<br />

180 Grit Belts- Replacements 01-01416 $4.95<br />

240 Grit Belts- Replacements 01-01417 $4.95<br />

320 Grit Belts- Replacements 01-01418 $4.95<br />

400 Grit Belts- Replacements 01-01419 $4.95<br />

500 Grit Belts- Replacements 01-01422 $4.95<br />

40 WWW.AIRCRAFTSPRUCE.COM<br />

These user friendly sanding blocks are made from extruded, anodized<br />

aluminum. The 32mm (1.25”) Radius Curve is covered on the external<br />

and internal radius with Tungsten Carbide abrasive sheets. The Contour<br />

Blocks come in either the Coarse (60US grit approx.) or Fine (120US grit<br />

approx.) Small block is 5.5” long and large block is 11” long.<br />

Benefits:<br />

• Shape and sand curves, grooves, etc. quickly and easily<br />

• Great for fillets, leading edges, under cambers, etc.<br />

• Extremely tough, will not wear out like normal sandpaper<br />

• Will last for years without having to change the sheets<br />

• Does not clog easily (brush or knock out)<br />

• Easy to remove glues, resins, paint, epoxy etc. w/ paint remover<br />

140MM Contour Block (COURSE) .............P/N 01-00591 ............$25.99<br />

140MM Contour Block (FINE) ....................P/N 01-00592 ............$25.99<br />

280MM Contour Block (COURSE) .............P/N 01-00593 ...........$38.70<br />

280MM Contour Block (FINE) ....................P/N 01-00594 ............$38.70<br />

Prices Subject to Change Without Notice


ROTARY FILES<br />

Supplied with a 3mm integral arbor so they may be used in reversible<br />

drive drills and hobby drills. These files are well balanced and run<br />

smoothly, and cur a wide range of materials with little need for secondary<br />

finishing. Available in coarse and fine grit.<br />

SANDING BLOCKS & FLEXI-STRIPS<br />

Prices Subject to Change Without Notice<br />

PERMA-GRIT HAND TOOLS<br />

Perma-Grit Tools are made of Tungsten Carbide Grit, one of the hardest<br />

elements available, second only to diamonds. They are specifically<br />

designed and developed for aircraft builders, woodworkers, and modelers.<br />

These tools will cut, sand and shape tough composite materials,<br />

saving homebuilders hours of building time. Ideal for fuselage shaping<br />

and wing building, these tools are highly recommended by several kitplane<br />

manufacturers. Available in coarse (180) & fine (320) grit.<br />

Model No. Part No. Description Price<br />

RF1C 12-00070 Narrow Cone coarse $15.55<br />

RF1F 12-00071 Narrow Cone fine $15.55<br />

RF2C 12-00072 Wide Cone Coarse $15.55<br />

RF2F 12-00073 Wide Cone Fine $14.85<br />

RF3C 12-00074 Drum Coarse $15.55<br />

RF3F 12-00075 Drum Fine $15.50<br />

RF4C 12-00076 Pancake Coarse $15.55<br />

RF4F 12-00077 Pancake Fine $15.55<br />

RF5C 12-00078 Domehead Coarse $15.50<br />

RF5F 12-00079 Domehead Fine $15.50<br />

RF6C 12-00080 1/8 diameter Rod Coarse $15.55<br />

RF6F 12-02247 1/8 diameter Rod Fine $14.80<br />

These verstile sanding blocks are<br />

ideal for sanding large areas, creating<br />

straight edges, producing<br />

dihedral angles, profiling leading<br />

edges, feathering trailing edges,<br />

and more. The sanding blocks<br />

are coarse grit on one side and<br />

fine grit on the opposing side.<br />

The flexible grit strips can be cut<br />

and shaped to any form, external<br />

or internal.<br />

Model # Part No. Description Price<br />

SB140 12-00064 140mm x 51mm Coarse one side, fine opp. $26.50<br />

SB280 12-00065 280mm x 51mm Coarse one side, fine opp. $36.50<br />

SB560 12-00066 560mm x 51mm Coarse one side, fine opp. $53.75<br />

FXT-103 12-00060 51mm x 280mm Fine Grit Strip $12.50<br />

FXT-104 12-00061 51mm x 280mm Coarse Grit Strip $12.50<br />

FXT-106 12-00062 51mm x 140mm Fine Grit Strip $10.50<br />

FXT-107 12-00063 51mm x 140mm Coarse Grit Strip $9.85<br />

3/8” INCH NEEDLE FILE KIT WITH HANDLE<br />

Set of 5 files: Hand, Round, Halfround, Square<br />

and 3-Square Extremely versatile tools, popular<br />

for detailed work.These file cuts in any direction<br />

and does not clog easily. Cuts quickly leaving an<br />

excellent finish. P/N 12-01752 ..............$57.75<br />

HAND TOOLS<br />

WWW.AIRCRAFTSPRUCE.COM<br />

Model No. Part No. Description Price<br />

F-101 12-00040 230mm x 38mm Flat Fine File $12.50<br />

F-102 12-00041 230mm x 38mm Flat Coarse $12.50<br />

R-200F 12-00042 230mm x 26mm / 36mm diameter Fine $12.50<br />

R-200C 12-00043 230mm x 26mm / 36mm diameter Coarse $12.50<br />

R-201C 12-00044 230mm x 38mm Tangent Coarse $12.50<br />

R-201F 12-00045 230mm x 38mm Tangent Fine $12.50<br />

R-202C 12-00046 18mm diameter tube Coarse $12.50<br />

R-202F 12-00047 18mm diameter tube Fine $13.50<br />

R-203C 12-00048 12mm diameter tube Coarse $12.50<br />

R-203F 12-00049 12mm diameter tube Fine $12.50<br />

R-204C 12-00050 6 mm round Coarse grit $12.50<br />

R-204F 12-00051 6 mm round Fine grit $12.50<br />

S-204C 12-00052 6 mm square Coarse grit $12.50<br />

S-204F 12-00053 6 mm square Fine grit $12.50<br />

R-101 12-00054 230mm x 38mm diameter Internal Fine grit $13.50<br />

R-102 12-00055 230mm x 38mm diameter Internal Coarse grit $12.50<br />

Set 8C<br />

contains: 8 popular shapes in Tool Roll F-101, F102,<br />

12-00056<br />

R-200C, R-201C, R-202C, R-203C, R-204C, S-204C $83.85<br />

contains: 8 popular shapes in Tool Roll F-101,<br />

Set 8F 12-00057 F102, R-200F, R-201F, R-202F, R-203F, R-204F, $83.85<br />

S-204F<br />

TR1<br />

Tool Roll - Holds 8 tools, red plastic w/velcro fastener<br />

12-00058 $7.50<br />

ROTARY CUTTING DISCS<br />

These durable cutting discs<br />

are abailable in two sizes<br />

(19mm and 32mm) and<br />

come complete with a 3mm<br />

steel arbor to fit hobby<br />

drills. Will cut all woods,<br />

piano wire, composites,<br />

ceramics, stone, etc.<br />

Model No. Part No. Description Price<br />

RD1 12-00067 19mm diameter disc with arbor $13.50<br />

RD2 12-00068 32mm disc with arbor $14.50<br />

RD3 12-00069 19 & 32mm disc with arbor $23.65<br />

NEEDLE FILES<br />

These extremely versatile tools are excellent for shaping and finishing.<br />

They will cut in any direction and do not clog easily. Our needle files<br />

cut quickly and leave an excellent finish. Very popular for detail work.<br />

Furnished in Medium 280 grit. RIFFLER FILES LARGE NEEDLE FILES<br />

FILE HANDLE NEEDLE FILES<br />

NFH<br />

NF-1<br />

RF-1<br />

LNF-1<br />

Model No. Part No. Description Price<br />

NF1H 12-00081 Set of 5 needle files w/ Handle $50.95<br />

NF1 12-00082 Set of 5 needle files w/o Handle $47.80<br />

NF-F 12-00083 Flat needle file $12.50<br />

NF-K 12-00084 Knife needle file only $11.75<br />

NF-R 12-00085 Round needle file only $12.50<br />

NF-S 12-00086 Square needle file only $12.50<br />

NF-T 12-00087 Triangle needle file only $11.70<br />

RIF-1 12-00088 HSet of 5 Riffler files w/ Handle $52.75<br />

RIF1 12-00089 Set of 5 Riffler files w/o Handle $47.50<br />

RIF-F 12-00090 Flat Riffler file only $11.70<br />

RIF-H 12-00091 Half-round Riffler file only $12.50<br />

RIF-R 12-00092 Round Riffler file only $11.70<br />

RIF-S 12-00093 Square Riffler file only $12.50<br />

RIF-T 12-00094 Triangle Riffler file only $12.50<br />

LNF-1 12-00095 Set of 5 Large needle files / no handle $53.75<br />

LNF-F 12-00096 Flat Large needle file only $14.50<br />

LNF-H 12-00097 Half-Round Large needle file only $14.50<br />

LNF-R 12-00098 Round Large needle file only $14.50<br />

LNF-S 12-00099 Square Large needle file only $14.50<br />

LNF-T 12-00100 Triangle Large needle file only $14.50<br />

NFH 12-00101 Needle File handle only $4.55<br />

LARGE NEEDLE FILE HANDLE<br />

Comfortable plastic handle with brass collet to accept<br />

all large (18cms) needle files.Overall length 115mm.<br />

Collect 5mm<br />

PN 12-00166 .................$4.50<br />

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COMPOSITE SAFETY EQUIPMENT<br />

INVISIBLE GLOVES #1211<br />

Invisible Gloves #1211 are a soft paste-like substance<br />

that when applied to hands provide protection<br />

against caustic and carcinogenic chemical<br />

products including hydraulic fluid, paints, ink, MEK,<br />

zinc chromate, jet fuel, graphite, engine exhaust<br />

by-products, adhesives and much more. Invisible<br />

Gloves meets military and industrial safety standards<br />

and can protect any area of the body (hands, arms, face, legs,<br />

etc...) exposed to hazardous products. Especially useful in working with<br />

materials used in composite aircraft construction. One pint yields 100<br />

pair of gloves. Invisible Gloves #1211 are easily removed with water.<br />

Allows complete freedom of hand and finger movement. Hands will not<br />

heat up and tools will not slip. ............P/N 12-15800 ............ $8.85/pint<br />

GLOVES IN A BOTTLE<br />

Protect your hands with a protective skin lotion<br />

called Gloves in a Bottle. Perfect for homebuilders,<br />

particularly those who work with composite aircraft,<br />

it binds with skin, forming an invisible pair of gloves<br />

to help protect against machinery and chemicals. It<br />

also protects against cracking and drying due to cold<br />

weather. 8 oz. .......... P/N 01-00656...............$15.65<br />

RAVEN GLOVES<br />

Powder-Free Nitrile. Superior Puncture<br />

& Abrasion Resistance. Latex-Free<br />

Textured Grip Beaded Cuff Ambidextrous.<br />

6 mil Nitrile. Sold in boxes of 100 gloves.<br />

Medium ................. P/N 01-01402...............$13.50<br />

Large ..................... P/N 01-01403...............$12.90<br />

X-Large ................. P/N 01-01404...............$13.50<br />

XX-Large ............... P/N 01-01406...............$12.90<br />

THICKSTER GLOVES<br />

Lightly Powdered Exam Grade Latex.<br />

Extra Thick Latex Protection. 12” Length<br />

for Added Protection. Textured Grip.<br />

Beaded Cuff. Ambidextrous. 14 mil<br />

Latex. Sold in boxes of 50 gloves.<br />

Medium ................. P/N 01-01394...............$15.75<br />

Large ..................... P/N 01-01395...............$16.50<br />

X-Large ................. P/N 01-01396...............$16.50<br />

XX-Large ............... P/N 01-01397...............$15.75<br />

SERIES 8 WASH-OFF HAND PROTECTION<br />

SERIES 8 - A less expensive “clone” of the famous PR88<br />

hand creme developed in Europe, Series 8 is highly<br />

recommended by Rutan <strong>Aircraft</strong> Factory for working with<br />

epoxies. It protects hands from most epoxies, grease,<br />

oil paint, paste, gasoline, tar, lacquer, acetone, styrene,<br />

fiberglass and many more substances. It helps prevent<br />

chapping, cracking and drying of hands, and is an excellent aid to persons<br />

with sensitive skin. No soap is needed for cleanup - hands wash<br />

clean with water alone.<br />

32 Oz. (Qt.) Plastic Jar ........P/N 13-38306 .................................. $19.65<br />

PLY NO. 9 PROTECTIVE HAND GEL<br />

Provides a thin, invisible, flex ible film which is an excellent barrier<br />

to epoxy resins, rubber ad he sives, vinyl plasticizers, polyester<br />

resins and glass fibers. Epoxy and gel wash off easily in soap<br />

and water.<br />

One-Lb. Jar ...................... P/N 01-36100 .................. $10.60<br />

DENATURED ALCOHOL<br />

Can be mixed with soap and water. Is harmless to rubber.<br />

Use as a solvent for thinning, removing and cleaning epoxy,<br />

brushes, and equipment.<br />

Gallon ..................................P/N 01-00399 ................$13.80<br />

REPLACETONE<br />

Cleans polyester and epoxy resins from tools and<br />

hands without the hazards associated with chemical<br />

cleaning solvents. It is a non-volatile, non-flammable,<br />

and a biodegradable replacement for acetone and<br />

MEK solvents. Replacetone separates resins to the<br />

bottom of the cleaning container, but it does not dissolve<br />

them. Pour off non-emulsified Replacetone and<br />

use again.<br />

Quart ................................................. P/N 01-08823 ................. $15.85<br />

Gallon ................................................. P/N 01-08834 ................. $39.75<br />

LATEX GLOVES<br />

Disposable but reusable gloves which<br />

resist tearing. Large size. Fits right or<br />

left hand. Box of 100.<br />

P/N 01-36550 ....................$10.85<br />

BUTYL GLOVES<br />

These gloves are resistant to the permeation<br />

of epoxy resins and curing agents<br />

and have been found to offer by far the<br />

best protection of any glove available.<br />

P/N 01-36700 ................................ $24.75<br />

COTTON GLOVES<br />

Lightweight liners - wear under latex<br />

gloves. More comfort, improved sensitivity.<br />

P/N 01-36600 ......................... $0.95/Pair<br />

HEAVY DUTY LATEX GLOVES<br />

Heavy Duty Gloves: Resistant to abrasions and<br />

tears. Fully textured grip. Powder free. Great<br />

for automotive, motorcycle, marine, and aviation<br />

technicians. 14 Mil thick. Twelve inch cuff length.<br />

Textured grip with maximum tear resistance. Size:<br />

Large. .......................P/N 01-00598 ................$19.50<br />

ASTRO GRIP NITRILE<br />

DISPOSABLE GLOVES<br />

Astro-Grip Dual-Sided Scale Grip Disposable.<br />

Powder-free nitrile. Thickness: 6 mil. Dual-sided<br />

scale textured surface for superior grip. High visibility<br />

safety orange color. Non-latex. Exceptional<br />

chemical and puncture resistance. Maximum comfort<br />

for extended wear. 100 gloves per box.<br />

Medium ....................................................P/N 01-01532 ..............$14.65<br />

Large .......................................................P/N 01-01533 ..............$14.65<br />

X-Large ....................................................P/N 01-01534 ..............$14.90<br />

XX-Large .......P/N 01-01536 ..............$14.65<br />

WORX DISPOSABLE LATEX<br />

GLOVES<br />

5mil Latex powder free Industrial gloves.<br />

General Purpose Lite Duty Gloves. Excellent<br />

Dexterity. Pack of 100. P/N 01-01586 $10.85<br />

TYVEK SUITS<br />

These are the tough, full-body suits with hoods that professional<br />

painters use. Available in extra large or extra extra<br />

large.<br />

X-Large ..............................P/N 01-36800 ................$7.95<br />

XX-Large ............................P/N 01-36805 ................$8.75<br />

MAXSHIELD DISPOSABLE<br />

PROTECTIVE CLOTHINGS<br />

RECYCLED TYVEK® APRONS - The Better-Than-Plastic<br />

Apron. A regular throw-away plastic apron might be good<br />

enough for small jobs. But for complete protection from<br />

food splashes, hot oil, dangerous chemicals, and other big<br />

messes, the serious professional chooses a Tyvek® apron.<br />

Features: • Bib style for full protection. • 28” x 36” in size. •<br />

Serged seams for strength. • Long ties to customize the fit,<br />

PN 12-01824 .............................. $2.75<br />

TYVEK® DISPOSABLE SHOE COVERS - Boot Covers<br />

High top boot covers w/elastic top.<br />

PN 12-01825 ............................. $2.03<br />

TYVEK® DISPOSABLE - Shoe Covers, Boot Covers<br />

With a Tyvek® disposable shoe covers you don’t have<br />

to compromise. That’s because Tyvek® disposable shoe<br />

covers deliver the best balance of protection, durability and<br />

comfort. Color: White.<br />

PN 12-01995 ............................. $1.79<br />

42 WWW.AIRCRAFTSPRUCE.COM<br />

Prices Subject to Change Without Notice


SPRUCE SPARS – CAPSTRIP – STRINGERS<br />

THICKNESS<br />

(Inches)<br />

GENERAL ORDERING IN FOR MA TION<br />

<strong>Aircraft</strong> spruce spars are available either S2S (surfaced 2 sides, top & bottom, with rough edges in 4” & 6” nominal width) or S4S (surfaced all 4 sides<br />

to thick ness & width). Prices in table below are for S4S spars. If S2S is desired so builder can trim to exact width, specify S2S and use 4” or 6” width<br />

prices from table. Request quote on spar widths wider than 6”. Spars for certificated aircraft such as Aer onca, Stearman, Taylorcraft and Piper are<br />

available and may be priced from the ta ble. Since many of these early air craft were “handmade”, the spars are often not uniform in size for a particular<br />

model. Therefore, the finished net dimensions should be specified when ordering replacement spars. Please price to nearest frac tion.<br />

Thousands of feet of S2S aircraft quality spruce are stocked in our Corona, CA. and Peachtree City, GA. warehouses. Orders for spars, spruce kits<br />

and capstrip can usually be shipped within three weeks after receipt of order. Spars wider than 6” must be milled from 8” spe cial ly selected stock which<br />

requires a long and indefinite lead time. Prices on request.<br />

For additional technical information refer to a complete reprint of spruce speci fi ca tion MIL-S-6073 and plywood specification MIL-P-6070.<br />

P/N 13-14900................................ $5.95<br />

When ordering either spars or capstrip, designate the thickness first, then the width and length.<br />

Ex am ples: 3/4”T x 4-1/4”W x 14’L spar; 1/4”T x 1/2”W x 5’L capstrip.<br />

WIDTH (Inches)<br />

2-3/4 3 3-1/4 3-1/2 3-3/4 4 4-1/4 4-1/2 4-3/4 5 5-1/4 5-1/2 5-3/4 6<br />

1/8 $3.80 $3.80 $3.80 $3.80 $3.80 $4.75 $4.75 $4.75 $4.75 $5.50 $5.50 $5.50 $5.50 $6.50<br />

3/16 $3.80 $3.80 $3.80 $3.80 $3.80 $4.75 $4.75 $4.75 $4.75 $5.50 $5.50 $5.50 $5.50 $6.50<br />

1/4 $3.80 $3.80 $3.80 $3.80 $3.80 $4.75 $4.75 $4.75 $4.75 $5.50 $5.50 $5.50 $5.50 $6.50<br />

5/16 $7.50 $7.50 $7.50 $7.50 $7.50 $9.50 $9.50 $9.50 $9.50 $11.50 $11.50 $11.50 $11.50 $13.25<br />

3/8 $7.50 $7.50 $7.50 $7.50 $7.50 $9.50 $9.50 $9.50 $9.50 $11.50 $11.50 $11.50 $11.50 $13.25<br />

1/2 $7.50 $7.50 $7.50 $7.50 $7.50 $9.50 $9.50 $9.50 $9.50 $11.50 $11.50 $11.50 $11.50 $13.25<br />

5/8 $7.50 $7.50 $7.50 $7.50 $7.50 $9.50 $9.50 $9.50 $9.50 $11.50 $11.50 $11.50 $11.50 $13.25<br />

11/16 $7.50 $7.50 $7.50 $7.50 $7.50 $9.50 $9.50 $9.50 $9.50 $11.50 $11.50 $11.50 $11.50 $13.25<br />

3/4 $7.50 $7.50 $7.50 $7.50 $7.50 $9.50 $9.50 $9.50 $9.50 $11.50 $11.50 $11.50 $11.50 $13.25<br />

13/16 $9.50 $9.50 $9.50 $9.50 $9.50 $11.75 $11.75 $11.75 $11.75 $14.00 $14.00 $14.00 $14.00 $16.75<br />

7/8 $9.50 $9.50 $9.50 $9.50 $9.50 $11.75 $11.75 $11.75 $11.75 $14.00 $14.00 $14.00 $14.00 $16.75<br />

15/16 $9.50 $9.50 $9.50 $9.50 $9.50 $11.75 $11.75 $11.75 $11.75 $14.25 $14.25 $14.25 $14.25 $16.75<br />

1 $9.50 $9.50 $9.50 $9.50 $9.50 $11.75 $11.75 $11.75 $11.75 $14.25 $14.25 $14.25 $14.25 $16.75<br />

1-1/8 $11.50 $11.50 $11.50 $11.50 $11.50 $14.25 $14.25 $14.25 $14.25 $17.00 $17.00 $17.00 $17.00 $20.00<br />

1-1/4 $11.50 $11.50 $11.50 $11.50 $11.50 $14.25 $14.25 $14.25 $14.25 $17.00 $17.00 $17.00 $17.00 $17.25<br />

1-1/2 $9.50 $9.50 --- $9.50 $9.50 $12.00 -- -- --- $14.75 --- --- --- $17.25<br />

1-5/8 --- $11.80 --- --- $13.50 --- --- --- --- --- --- --- $17.75 $29.50<br />

THICKNESS<br />

(Inches)<br />

Faster delivery can be assured if guidelines re gard ing minimum acceptable lengths are pro vid ed. Orders are often<br />

delayed await ing delivery of lumber to the even footage specified whereas shipment could be made if the minimum<br />

usable lengths were indicated. Example: 3/4” nominal 6” x 12’ (131-1/2” min.).<br />

<strong>Spruce</strong> and tubing kits may be combined with plywood and other build ing supplies for a single truck delivery charge.<br />

BARGAIN BAG OF SPRUCE<br />

Assortment of at least ten pieces, in random lengths from 1 ft. to 5 ft., of rough, S2S or S4S remnants and cutoffs.<br />

A usable selection is assured. Approx. wt. 20 lbs. P/N 02-03600 ........................................... $37.50<br />

METRIC SIZES - <strong>Spruce</strong> can be cut to metric sizes upon request only as special order, non cancelable<br />

and non refundable.<br />

Using our current part numbers please select one size greater than desired and at check out in<br />

"Special Instructions" advise exact metric dimensions needed.<br />

SPRUCE SPAR STOCK—MIL SPEC. MIL-S-6073<br />

PRICE PER LINEAL FOOT*<br />

* Please order by part number and also state exact thickness, width and length to verify part number. <strong>Spruce</strong> part numbers begin with “02” and finish<br />

with thickness and width. Examples: 3/4”T x 5-1/4”W is P/N 02-34514; 1-1/4”T x 6”w is P/N 02-1146. Provide part number and footage required of<br />

each size. Specify any par ticu lar lengths required. Thicker & wider sizes sub ject to availability. Request quotation.<br />

FOR SPARS 6-1/4” TO 9” WIDE, SEE OUR WEBSITE AT WWW.AIRCRAFTSPRUCE.COM<br />

FINISHED CAPSTRIP, LONGERONS, STRINGERS<br />

PRICE PER LINEAL FOOT*<br />

WIDTH (Inches)<br />

3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 7/8 1 1-1/4 1-1/2 1-3/4 2 2-1/4 2-1/2<br />

1/8 $0.34 $0.34 $0.38 $0.40 $0.49 $0.52 $0.57 $0.72 $0.80 $0.92 $1.17 $1.39 $1.64 $1.87 $2.05 $2.25<br />

3/16 $0.34 $0.34 $0.38 $0.40 $0.49 $0.53 $0.57 $0.70 $0.80 $0.92 $1.17 $1.39 $1.64 $1.87 $2.05 $2.25<br />

1/4 $0.33 $0.37 $0.40 $0.50 $0.52 $0.57 $0.70 $0.80 $0.90 $1.17 $1.39 $1.64 $1.87 $2.05 $2.25<br />

5/16 $0.42 $0.49 $0.72 $0.81 $0.85 $0.90 $0.95 $1.05 $1.39 $1.72 $1.87 $2.10 $2.50 $2.75<br />

3/8 $0.72 $0.84 $0.98 $1.23 $1.48 $1.74 $1.95 $2.45 $2.95 $3.45 $3.55 $4.50 $4.90<br />

1/2 $1.12 $1.35 $1.62 $1.87 $2.05 $2.70 $3.25 $3.75 $4.40 $4.75 $5.25<br />

5/8 $1.62 $1.89 $2.15 $2.35 $2.80 $3.55 $3.90 $4.70 $5.00 $5.25<br />

3/4 $1.95 $2.20 $2.50 $3.05 $3.75 $4.05 $4.85 $5.25 $5.75<br />

7/8 $2.50 $2.80 $3.40 $4.05 $4.65 $5.00 $5.75 $6.25<br />

1 $4.00 $4.00 $4.75 $5.00 $5.50 $6.25 $6.75<br />

Please order by part number and also state exact thickness and width. Begin part number with “02”, then thickness & width.<br />

Example: 1/4”T x 3/8”W is P/N 02-1438. Capstrip is furnished in lengths as specified by customer.<br />

CM<br />

WP<br />

ME<br />

HA<br />

AP<br />

LG<br />

EP<br />

CS<br />

IN<br />

EL<br />

AV<br />

TO<br />

PS<br />

BV<br />

Prices Subject to Change Without Notice<br />

WWW.AIRCRAFTSPRUCE.COM<br />

43


CM<br />

WP<br />

ME<br />

HA<br />

AP<br />

LG<br />

EP<br />

CS<br />

IN<br />

EL<br />

AV<br />

TO<br />

PS<br />

BV<br />

SPRUCE KITS – BALSA – NAILS<br />

COMPLETE SPRUCE KITS<br />

Acro Sport ......................................................02-03700 .........$784.43<br />

Acro Sport II ...................................................02-03800 ......$1,540.57<br />

Baby Great Lakes ...........................................02-03900 .........$982.44<br />

Bobcat ............................................................02-25100 ......$1,071.00<br />

Christavia MK 1 ..............................................01-39880 ......$1,355.00<br />

Christavia MK 4 ..............................................01-39910 ......$2,169.84<br />

Corby Starlet CJ-1 (less spars) ......................02-04300 ......$1,227.99<br />

Cvjetkovic CA-65 ............................................02-04400 ......$2,330.75<br />

Cygnet ............................................................02-04500 ......$1,922.52<br />

EAA Bi-Plane (<strong>Original</strong> Wing) ........................02-00223 ......$1,450.00<br />

EAA Bi-Plane (P-Wing) ..................................02-04600 ......$1,356.00<br />

Fly Baby <strong>Spruce</strong> Kit ........................................01-00977 ......$2,564.10<br />

GN-1 Aircamper ** ..........................................02-04700 ......$2,427.52<br />

GP-4 ...............................................................02-25200 ......$5,063.48<br />

Hatz Bi-Plane .................................................02-04800 ......$2,088.68<br />

Kelly-D ............................................................02-04900 .........$804.00<br />

Mitchell B-10 ...................................................02-05000 .........$669.00<br />

One Design ...................................................See Page 15 for Kits<br />

Osprey II ** .....................................................02-05100 ......$4,545.10<br />

<strong>Original</strong> Pietenpol Aircamper ...................... See Page 18 for Kits<br />

Pitts Special (Basic) M-6 or S-1D ..................02-05200 ......$1,378.50<br />

Pober Pixie (spruce & plywood) .....................01-01136 ......$2,058.96<br />

Rand KR-1 ** ..................................................02-05400 ......$1,183.69<br />

Rand KR-2 ** ..................................................02-05500 ......$1,381.76<br />

Rand KR-2S ...................................................02-05510 ......$1,490.47<br />

Skybolt ............................................................02-05700 ......$1,644.14<br />

Smith Miniplane ..............................................02-05800 .........$753.99<br />

VP-1 ................................................................01-00222 .........$833.55<br />

VP-2 ................................................................02-08800 .........$921.60<br />

Volmer Sportsman VJ-22 (less wings) ...........02-06000 ......$2,438.77<br />

War <strong>Aircraft</strong> Corsair ........................................02-06100 ...... $1,528.53<br />

War <strong>Aircraft</strong> P-47 ............................................02-06200 .........$684.05<br />

War <strong>Aircraft</strong> FW-190 .......................................02-06300 ......$1,534.00<br />

War <strong>Aircraft</strong> Sea Fury .....................................02-06400 ......... $564.00<br />

Wittman Tailwind** ........................................02-06500 ......$1,296.00<br />

** Wing & aileron spars finished to net dimensions. Not beveled.<br />

SPAR KITS<br />

Acro Sport ....................................................02-06600 ..........$735.20<br />

Acro Sport II .................................................02-03810 ..........$755.79<br />

Baby Great Lakes .........................................02-06700 ..........$588.40<br />

Bakeng Duce ................................................02-06800 ..........$496.00<br />

Barracuda .....................................................02-06900 ..........$956.03<br />

Bowers Fly Baby (Spars) .............................02-07000 ..........$591.50<br />

Bowers Complete Wing Kit ..........................02-07100 .......$1,493.87<br />

Christavia MK 4 ............................................01-39980 .......$2,169.84<br />

Corby Starlet (Two Piece Wing Spar Kit) .....02-09000 ..........$464.07<br />

Cvjetkovic CA-65 ..........................................02-07300 .......$1,613.00<br />

EAA Bi-Plane (<strong>Original</strong> Wing) ......................02-07400 ..........$944.00<br />

EAA Bi-Plane (P- Wing) ...............................02-00222 ..........$878.00<br />

Hatz Bi-Plane ...............................................02-07500 .......$1,238.00<br />

Kelly-D ..........................................................02-07600 .......$1,061.00<br />

Marquart Charg er .........................................02-07700 .......$1,082.50<br />

Pitts Special M-6 or S-1D .............................02-07800 ..........$657.90<br />

One Design .................................................See Page 15 for Kits<br />

Sauser P6E ..................................................02-02000 .......$1,264.90<br />

Skybolt ..........................................................02-07900 .......$1,260.18<br />

Smith Miniplane ............................................02-08000 ..........$410.75<br />

Stolp Starduster Single Place ......................02-08200 ..........$718.35<br />

Starduster “Too” ...........................................02-08300 .......$1,051.25<br />

Starlet ...........................................................02-08400 ..........$447.95<br />

Wittman Tailwind ..........................................02-08500 ..........$621.50<br />

Wittman “V” ..................................................02-08600 ..........$343.95<br />

SPRUCE KITS FOR UNLISTED DESIGNS CAN BE<br />

FURNISHED IF A MA TE RI ALS LIST IS SUBMITTED.<br />

TYPICAL WEIGHTS OF SPRUCE KITS<br />

EAA Bi-Plane Complete Kit ................................................ 99 Lbs.<br />

Pitts Special Complete Kit .................................................. 73 Lbs.<br />

Pitts Special Spar Kit Only ................................................. 35 Lbs.<br />

Miniplane Complete Kit ...................................................... 49 Lbs.<br />

Fly Baby Com plete Kit ...................................................... 132 Lbs.<br />

KR-1 Complete Kit ............................................................. 61 Lbs.<br />

NOTE: Our spruce kits are produced from materials lists which are believed to be accurate. However, since designers may modify certain<br />

dimensions after the original plans are released, we urge the builder to verify sizes and current price before ordering.<br />

WE CHARGE NO PACKING CHARGES ON SPRUCE<br />

TRIANGULAR<br />

CORNER BLOCKING<br />

90° Corner Blocking<br />

Order by the foot.<br />

Size Price Part Per Ft. Size Part No. Price<br />

No.<br />

1/4” 02-17600 $0.57 1/2” 02-18000 $1.09<br />

5/16” 02-17700 $0.74 5/8” 02-18100 $1.15<br />

3/8” 02-17800 $0.47 3/4” 02-18200 $2.05<br />

7/16” 02-17900 $0.79 7/8” 02-18300 $2.20<br />

“T” STRINGER STOCK<br />

Standard <strong>Spruce</strong> stringer ma te rial finished<br />

to the di men sions il lus trated.<br />

Lengths over 8 feet re quire truck shipment.<br />

Lengths to 8 Ft.<br />

P/N 02-18400 .....................$1.45/ft.<br />

Add 20% for lengths over 8 feet.<br />

AIRCRAFT SPRUCE<br />

AND PLYWOOD<br />

REFERENCE MANUAL<br />

Reprint of Government Speci fi ca tions MIL-S-6073<br />

and MIL-P-6070.<br />

P/N 13-14900 .......................... $5.95<br />

BALSA WOOD<br />

Balsa is the lightest com mer cial wood<br />

in the world, weighing less than 10<br />

lbs./cu.ft. Pound for pound, it is one<br />

of the strongest - both its stiffness<br />

and bend ing strength ex ceed White<br />

<strong>Spruce</strong>, West ern Yellow Pine, Douglas<br />

Fir, White Oak and many other commercially<br />

used woods. It is easily cut,<br />

turned, carved, shaped, glued, sanded<br />

and fin ished, all with ordinary wood working tools and techniques. It<br />

can be shaped with abrasive wheels either wet or dry. It can be cut<br />

into extremely thin veneers. Almost any kind of coating will ad here to it.<br />

Meets specifications MIL-B-2747 and MIL-S-7998.<br />

Furnished as 2” thick boards, 3 ft. long from 3”-6” wide. Material which<br />

may be glued together by the builder to make the re quired size pieces.<br />

2” x 4” x 3 ft Pc. ...............P/N 02-03500 ............$19.65/ea.<br />

ACTUAL SIZES OF BOARDS CAN VARY<br />

AIRCRAFT NAILS<br />

Flat, bonderized steel nails, brass plated to prevent rusting and cement<br />

coated to improve holding power. Manufactured to Federal Specification<br />

FF-N-105 (formerly AN301). Order by part no.<br />

Part No.<br />

Size<br />

Price<br />

Length Gauge 1/4 Lb. 1/2 Lb. 1 Lb<br />

AN301-20-2 1/4” 20 $4.38 $8.75 $17.50<br />

AN301-20-3 3/8” 20 $5.46 $10.93 $21.85<br />

AN301-20-4 1/2” 20 $4.14 $8.28 $16.55<br />

AN301-20-5 5/8” 20 $2.70 $5.40 $10.80<br />

AN301-20-6 3/4” 20 $5.24 $10.48 $20.95<br />

AN301-20-8 1” 20 $5.88 $11.75 $23.50<br />

There are approximately 9,000 3/8” x 20 steel nails per pound.<br />

44 WWW.AIRCRAFTSPRUCE.COM<br />

Prices Subject to Change Without Notice


DOMESTIC MIL-P-6070 AIRCRAFT PLYWOOD<br />

American-made structural aircraft-grade plywood is made of imported African Mahogany or American Birch<br />

veneers laminated in a hot press to hardwood cores of Poplar or Bass wood with waterproof glue. Will meet<br />

all requirements of specification MIL-P-6070, which calls for shear testing after immersion in boiling water for 3<br />

hours. Far superior to many plywoods in which all plies are 1/16” thick and laminated in a cold press to make up<br />

the total thickness. Tests should be made on cold-press plywoods before use in aerobatic aircraft.<br />

Thickness<br />

90° Mahogany 90° Birch<br />

No. of<br />

In. Approx. MM. Plies<br />

Approx. Wt. 4’ x<br />

8’ Sheet<br />

Part No.** 4’ x 8’ Sheet<br />

Approx. Wt. 4’ x 8’<br />

Sheet<br />

Part No.** 4’ x 8’ Sheet<br />

1/16 (.070) 1.5 3 6 Lbs. 02-189-- $116.75 7 Lbs. 02-243-- $89.90<br />

3/32 (.100) 2.5 3 10 Lbs. 02-191-- $139.75 12 Lbs. 02-244-- $95.25<br />

1/8 (.125) 3.2 3 12 Lbs. 02-193-- $139.95 15 Lbs. 02-245-- $97.50<br />

3/16 (.190) 4.8 3-5 20 Lbs. 02-195-- $208.95 24 Lbs. 02-246-- $215.95<br />

1/4 (.250) 6.4 5 25 Lbs. 02-197-- $267.95 30 Lbs. 02-247-- $259.95<br />

5/16 (.312) 7.9 5 Lbs. 02-198-- $284.95 30 Lbs. 02-251-- $269.95<br />

3/8 (.375) 9.5 5 Lbs. 02-199-- $299.95 30 Lbs. 02-266-- $309.00<br />

7/16 (.437) 11.1 7 Lbs. 02-120-- $289.95 30 Lbs. 02-267-- $378.00<br />

1/2 (.500) 12.7 7 Lbs. 02-121-- $364.00 30 Lbs. 02-260-- $321.95<br />

45° Mahogany 45° Birch<br />

1/16 (.070) 1.5 3 6 Lbs. 02-188-- $227.95 7 Lbs. 02-248-- $212.95<br />

3/32 (.100) 2.5 3 10 Lbs. 02-190-- $252.95 12 Lbs. 02-249-- $227.95<br />

1/8 (.125) 3.2 3 12 Lbs. 02-192-- $258.95 15 Lbs. 02-250-- $227.95<br />

1/4 (.250) 6.4 5 --- --- --- 30 Lbs. 02-271-- $420.95<br />

*Domestic plywood is sold only in 2’x4’ (8 Sq.Ft.), 4’x4’ (16 Sq.Ft.), 2’x8’ (16 Sq.Ft.), and full 4’ x 8’ sheets. If ordering less than full sheet, compute<br />

cost based on price/sq.ft. shown in above table.<br />

** The part numbers of full 4’ x 8’ sheets end with “80”. For less than full sheets, the last two digits will change according to the size ordered. Change<br />

the last two digits in the part number to “10” for 4’ x 4’, “20” for 2’ x 8’ and “30 for 2’ x 4’. Example: 1/16” mahogany 90° is 02-18980 (4’ x 8’), 02-18910<br />

(4’ x4’), 02-18920 (2’ x 8’) and 02-18930 (2’ x4’).<br />

FINNISH BIRCH<br />

AIR CRAFT PLYWOOD (MET RIC)<br />

Note: Full sheets are 4’ x 4’ and half sheets are 2’ x 4’,<br />

with the exception of 02-00236 which are furnished in<br />

61” x 61” full sheets.<br />

Quality Birch <strong>Aircraft</strong> grade plywood produced to AB/B<br />

grade on all thicknesses. Finnish birch plywood is furnished in 48” x 48”<br />

sheets, depending on current availability. Prices fluctuate with changes<br />

in sheet sizes. Full sheets require truck shipment unless cut in half for<br />

UPS. Color may vary. Attention: 2’ x 4’ Plywood are cut with grain.<br />

If cross cut required, specify at time of order.<br />

Thickness<br />

Half Sheet 2’x4’<br />

Full Sheet 4’x4’<br />

Plies<br />

Nom. Inch. mm Part No. Price Part No. Price<br />

1/64 0.4 3 02-20250 $29.38 02-20200 $58.75<br />

1/32 0.8 3 02-20350 $16.25 02-20300 $32.50<br />

3/64 1.0 3 02-50050 $19.95 02-50000 $39.90<br />

1/16 1.5 3 02-20450 $19.33 02-20400 $38.65<br />

3/32 2.5 5 02-20550 $31.38 02-20500 $62.75<br />

1/8 3 5 02-20650 $33.88 02-20600 $67.75<br />

5/32 4 8 02-00237 $57.98 02-00236 $115.95<br />

3/16 5 10 02-20750 $71.95 02-20700 $143.90<br />

1/4 6 12 02-20850 $56.38 02-20800 $112.75<br />

Corby Starlet 2MM x 48” x 48” ..................P/N 02-28050 ............ $49.90<br />

1/4 Birch/Poplar 5ply, 45° ..........................P/N 02-27180 .......... $420.95<br />

OKOUME PLYWOOD<br />

Okoume (o-KUE-me), also referred to as Gaboon, is an<br />

African hardwood widely used in Europe over the past<br />

century. Light pinkish brown in color, sometimes lustrous<br />

with variable interlocking grain, the rotary cut panel can<br />

be painted or finished bright. The natural durability of this<br />

species is extremely low and care must be taken to finish all surfaces,<br />

face and edges. Often recommended for use with epoxy saturation<br />

systems, the panel exhibits high strength to weight ratios. Face veneers<br />

are made from 1.3 mm thick A/B grade rotary cut veneer. Cores and<br />

crossbands are solid-joined and the panel glued with waterproof glue.<br />

Okoume panels are extensively used by race class boat builders, rowing<br />

shell builders and in various applications. Where its lighter weight, good<br />

bending prop er ties and ease of finishing are a value, 5/32” thickness is<br />

used in the One Design Kit <strong>Aircraft</strong> and applicable to a wide variety of<br />

Homebuilt <strong>Aircraft</strong>, sold in 4’x8’ sheets. Wt. of 5/32” sheet is 8.8 lb. Wt.<br />

of 1/4” sheet is 28 lbs. Thickness varies from 4mm to 6mm. Can be cut<br />

down for shipping. Certified bs1088<br />

4mm thick x 4’ x 8’ sheet .............. P/N 02-20100 ...........$69.50<br />

6mm thick x 4’ x 8’ sheet .............. P/N 02-00076 ...........$99.85<br />

LITE PLY PLYWOOD<br />

The beautiful, pliable answer to shaped and curved<br />

construction problems. Lite Ply ® is distinguished by<br />

its even grain, virtually snow white appearance and<br />

unusual resilience. It is a true “white wood, “ poplar and<br />

finishes uniformly, whether stained or painted.<br />

Supplied for over 50 years, Lite Ply ® has proven to be<br />

an excellent wood for industries where weight is a concern. Lite Ply ®<br />

has been proven to be a cost effective alternative to other light weight<br />

panels.<br />

4’ X 8’ Sheet 1/8” 3MM .................... P/N 02-00115 ...................... $36.50<br />

4’ X 8’ Sheet 1/4” 6MM .................... P/N 02-00116 ...................... $56.50<br />

Prices Subject to Change Without Notice<br />

PLYWOOD<br />

$4.00 packing<br />

charge for less<br />

than 3 sheets<br />

unless cut to<br />

2’x4’ pieces for<br />

UPS shipment.<br />

WWW.AIRCRAFTSPRUCE.COM<br />

ROYAL MARINE A-B FIR<br />

PLYWOOD<br />

First quality marine plywood that meets or exceeds<br />

requirements of specifications PSI-74. All are Douglas<br />

Fir.<br />

Thickness<br />

No. of Part<br />

Price<br />

Plies No.* 2’x2’ 2’x4’ 4’x4’ 4’x8’<br />

1/4” 3 02-210-- $12.84 $24.69 $49.38 $98.75<br />

3/8” 4 02-211-- $10.37 $19.94 $39.88 $79.75<br />

1/2” 5 02-212-- $11.25 $22.00 $44.75 $79.50<br />

5/8” 7 02-213-- $12.84 $24.69 $49.38 $98.75<br />

3/4” 7 02-214-- $12.70 $24.41 $48.83 $97.65<br />

1” 7 02-215-- $17.00 $33.00 $66.50 $133.75<br />

*Please order by part number, note thickness & size for ver i fi cation.<br />

The part numbers for full 4’x8’ sheets end with “80”. For less<br />

than full sheets, the last 2 digits of the part number. will change<br />

according to size ordered. Change last 2 digits of the part no to<br />

“20” for 2’x2’, “40” for 2’x4’ & “60” for 4’x4’. Example: 1/4” 2’x4’<br />

is 02-21040.<br />

BASSWOOD MIL-P-6070<br />

AIRCRAFT PLYWOOD<br />

Basswood meets MIL-P-6070 but is lighter and has more<br />

flexibility than Mahogany & Birch plywood, but has slightly<br />

less structural strength.<br />

No. of<br />

Price<br />

Thickness Part No.*<br />

Plies 2’x2’ 2’x4’ 4’x4’ 4’x8’<br />

1/16” 3 02-253-- $15.75 $30.50 $61.50 $123.95<br />

3/32” 3 02-254-- $15.99 $31.99 $63.98 $127.95<br />

1/8” 3 02-255-- $16.87 $32.44 $64.88 $129.75<br />

3/16” 3 02-256-- $18.00 $35.00 $70.50 $139.75<br />

1/4” 5 02-257-- $30.75 $48.50 $97.50 $195.95<br />

5/16' 5 02-258-- $24.50 $49.71 $99.43 $223.95<br />

3/8” 5 02-261-- $27.75 $53.50 $106.95 $215.95<br />

7/16” 7 02-262-- $32.75 $126.95 $126.95 $274.95<br />

1/2” 7 02-263-- $38.25 $74.00 $147.95 $316.00<br />

5/8” 9 02-265-- $42.00 $81.00 $192.95 $384.95<br />

3/4” 9 02-264-- $57.50 $110.95 $221.95 $444.95<br />

NOTE: All sheets 4’x8’. All plies are basswood. Grain is 90°. Part<br />

nos for full 4’x8’ sheets end with “80”. For less than full sheets, the<br />

last 2 digits will change according to the size ordered. Change the<br />

last 2 digits in the part no to “60” for 4’x4’, “20” for 2’x2’ and “40”<br />

for 2’x4’. See example in domestic plywood table.<br />

5/16” 5 PLY BIRCH/<br />

BASSWOOD PLYWOOD<br />

2X2 ..............P/N 02-27220 ........... $36.00<br />

2X4 ..............P/N 02-27240 ........... $69.50<br />

4X4 ..............P/N 02-27260 ......... $138.95<br />

4X8 ..............P/N 02-27280 ......... $298.65<br />

4X8 90° .......P/N 02-25880 ......... $223.95<br />

ATTENTION - 90° 2’ x 4’ Plywood are cut with grain. If cross cut<br />

required, specify at time of order<br />

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INSTANT GLUES – POLYFIX GLUES<br />

CM<br />

WP<br />

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INSTANT GLUES<br />

POLYFIX 7000 EXTRA THICK<br />

This non clog bottle will take care of the problems of plugged<br />

up tips. This Extra Thick C.A. polyfix works on ceramics,<br />

glass, metal, rubber laminating, soft wood, hard wood and<br />

is also water resistant. This C.A. can be carved with a knife<br />

or razor blade and can be sanded with foam which leaves<br />

an indistinguishable finish from plastic.<br />

P/N 01-01217 .......................$19.95<br />

POLYFIX 8000 HIGH<br />

VISCOSITY GAP FILLING<br />

This non clog bottle will take care of the problems of plugged<br />

up tips. This High Viscosity gap filling C.A. polyfix works on<br />

ceramics, glass, metal, rubber laminating, soft wood, hard<br />

wood and is also water resistant. This C.A. can be carved<br />

with a knife or razor blade and can be sanded with foam<br />

which leaves an indistinguishable finish from plastic.<br />

P/N 01-01218 .......................$19.95<br />

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These American made Instant Glue products were used extensively in<br />

construction of the “Around the World Non-stop” Voyager aircraft and<br />

are highly recommended for many homebuilt aircraft applications by<br />

Voyager <strong>Aircraft</strong>, Inc. and Rutan <strong>Aircraft</strong> Factory. They create a fast, permanent<br />

bond on many similar and dissimilar materials such as woods,<br />

metals and composite materials.<br />

HOT STUFF - Odorless THIN have a consistency resembling that of<br />

water, used mainly for bonding parts which fit very well. 2oz<br />

P/N 01-35500 ..................$10.75<br />

SUPER ‘T’ - A consistency similar to that of syrup and has the ability to<br />

fill small gaps between parts which don’t fit perfectly. SUPER ‘T’ cures<br />

at a slower rate than HOT STUFF, (10-25 seconds depending on the<br />

material). 2oz. P/N 01-35600 ..................$10.75<br />

SPECIAL ‘T’ - Special ‘T’ and new UFO Odorless THICK are<br />

very thick cyanoacrylates with a consistency resembling cold honey.<br />

SPECIAL ‘T’ and UFO Odorless THICK have greater gap-filling ability<br />

than SUPER ‘T’ and more positioning time after contact of parts.<br />

The rate of cure is slow enough, (usually 50-60 seconds depending on<br />

the material), to allow precise alignment of parts, after assembly. 2oz.<br />

P/N 01-01039 ..................$11.75<br />

NCF QUICK - Used with HOT STUFF, UFO Odorless THIN, SUPER T,<br />

and UFO Odorless THICK., and with it you can do almost magical things.<br />

NCF Quick works in three ways to make HOT STUFF , SUPER ‘T’ and<br />

SPECIAL ‘T’ Easier, Faster, Stronger and able to bond some of the most<br />

unusual materials you can think of. 6 oz.<br />

P/N 01-00689 ..................$12.95<br />

SUPER SOLVENT - Super Solvent is a remarkable debonder and<br />

cleaner for any instant glue. Use it for hand clean-up, removes instant<br />

glue from most clothing and surfaces. Some fabric, colorings or materials<br />

may be affected, so test-patch on an inconspicuous place. Add 2oz.<br />

P/N 01-35800 ....................$9.75<br />

3M SCOTCH-WELD DP190 TRANSLUCENT<br />

EPOXY ADHESIVE 200 ML<br />

3M Scotch-Weld Epoxy Adhesive<br />

DP190 - Translucent is a two-part epoxy<br />

adhesive that delivers exceptional<br />

performance with high shear and<br />

peel strength. This epoxy adhesive is<br />

formulated to bond to a wide range of<br />

materials, such as metals, ceramics, wood, fiberboard, glass, rubber and<br />

many plastics. With an 80-minute work-life, this epoxy adhesive allows<br />

for an extended period of time for adjustment and precise application.<br />

3M Scotch-Weld Epoxy Adhesive DP190 reaches handling strength<br />

in approximately 10 hours and full cure in 14 days at room temperature.<br />

This epoxy adhesive has low viscosity and a 1:1 mix ratio. Additionally,<br />

we engineered 3M Scotch-Weld Epoxy Adhesive DP190 —<br />

Translucent to exhibit good environmental aging properties, delivering<br />

long-term durability. Volume: 200 ml<br />

P/N 09-04777 .......................$54.85<br />

46 WWW.AIRCRAFTSPRUCE.COM<br />

POLYFIX 15000 THIN INDUSTRIAL<br />

This non clog bottle will take care of the problems of<br />

plugged up tips. This thin industrial C.A. polyfix works on<br />

ceramics, glass, metal, rubber laminating, soft wood, hard<br />

wood and is also water resistant. This C.A. can be carved<br />

with a knife or razor blade and can be sanded with foam<br />

which leaves an indistinguishable finish from plastic.<br />

P/N 01-01219 .......................$19.95<br />

POLYFIX 11000 GAP<br />

FILLING CYANOACRYLATE<br />

This is a higher viscosity ca for loose fitting<br />

joints in which the adhesive must bridge<br />

gaps. Normally, the thicker ca is applied<br />

to one surface and then the parts are held<br />

tightly together for about 5 to 15 seconds.<br />

For large surface areas including those<br />

with close fitting joints such as lamination<br />

Polyfix 11000 gap filling should be used. To prevent premature curing,<br />

don't spread the glue into a thin film, lay down a serpentine bead with<br />

about 1" separation on one surface, then assemble the parts, letting the<br />

pressure spread the ca out. MIL SPEC-A-46050-C. (CAS NO. 7085-<br />

85-0)<br />

Description Part No. Price<br />

Polyfix 11000 Gap Fill 1/2 oz 01-01016 $6.50<br />

Polyfix 11000 Gap Fill 1/2 oz. Brush on 01-01238 $6.65<br />

Polyfix 11000 Gap Fill 1 oz 01-01017 $7.95<br />

Polyfix 11000 Gap Fill 2 oz 01-01018 $12.75<br />

Polyfix 11000 Gap Fill 8 oz 01-01019 $36.75<br />

POLYFIX 4000 INDUSTRIAL<br />

FLEXIBLE THIN<br />

This low odor flexible thin ca is ideal for many applications.<br />

Low odor flexible does not turn brittle and remains clear,<br />

even if Accelerator. With Polyfix 10000 Accelerator it has<br />

superior shock resistance and still has good penetrating<br />

qualities and its application can be easier to control for<br />

ca and has a different, less irritating odor compared to<br />

regular ca's, but still can prove to be superior when bonding<br />

anodized aluminum. 1 fl. oz. MIL SPEC-A-46050-C. (CAS<br />

NO. 6606-65-1) P/N 01-01020 .......................$15.85<br />

POLYFIX 3000 CLEAR<br />

FLEXIBLE RUBBER GAP FILLING<br />

Flex gap clear rubber toughened can be used in applications<br />

where you do not want the adhesive to be seen it is still<br />

superior to standard ca.'s when aesthetics are important and<br />

a flexible bond is required this product is your best choice. It<br />

forms to soft urethane and vinyl plastic, and shock resistant<br />

bonds. MIL SPEC-A-46050-C. (CAS NO. 7085-85-0)<br />

Description Part No. Price<br />

Polyfix 3000 Rubber Fill 1 0Z 01-01021 $6.75<br />

Polyfix 3000 Rubber Fill 2 OZ 01-01022 $12.50<br />

POLYFIX NON-CLOG<br />

CYANOACRYLATE APPLICATOR<br />

Reach in a small area where you need to do a repair.<br />

Can reach 5-1/2" or if you need to control small drops.<br />

Sold in boxes of 24.<br />

Description Part No. Price<br />

Non-Clog Applicator Regular Tip 01-01006 $15.50<br />

Non-Clog Applicator Fine Tip 01-01007 $15.50<br />

Prices Subject to Change Without Notice


POLYFIX GLUES AND ADHESIVES<br />

POLYFIX 17000 INDUSTRIAL<br />

ODORLESS THIN<br />

This has a water thin viscosity that wicks deep into<br />

joints by capillary action and curses in a matter<br />

of a few seconds. Surface to be bonded must be<br />

tight fitting and should be bonded must be tight<br />

fitting and should be held together while applying<br />

the ca around the edges of the seams, at the<br />

moment ca's cure eliminates the irritating fumes from the evaporating<br />

monomer that makes repeated of ca's unpleasant at times. MIL SPEC-<br />

A-46050-C (CAS NO. 27816-23-5)<br />

Description Part No. Price<br />

Polyfix 17000 Industrial Thin 1/2 oz 01-01023 $9.25<br />

Polyfix 17000 Industrial Thin 1 oz 01-01024 $16.95<br />

Polyfix 17000 Industrial Thin 2 oz 01-01025 $28.95<br />

POLYFIX 17500 PLUS INDUSTRIAL<br />

ODORLESS GAP FILLING<br />

Apply a light fog of Polyfix 10000 accelerator and<br />

apply Polyfix 17500+ gap filling. Cures to a more<br />

flexible consistence for better shock absorption, when<br />

ever a larger amount of ca is to be used in such<br />

applications as saturating fiberglass or kevlar. Polyfix<br />

17500+ gap filling eliminates the irritating fumes from<br />

the evaporation monomer that makes repeated use of<br />

ca unpleasant at times. MIL SPEC-A-46050-C. (CAS<br />

NO. 27816-23-5)<br />

Description Part No. Price<br />

Polyfix 17500 Industrial Gap Fill 1/2 oz 01-01026 $9.95<br />

Polyfix 17500 Industrial Gap Fill 1 oz 01-01027 $19.50<br />

Polyfix 17500 Industrial Gap Fill 2 oz. 01-01028 $30.95<br />

POLYFIX 64000 INDUSTRIAL<br />

CARBON GAP CYANOACRYLATE<br />

Polyfix 64000 carbon extra strength ca is a carbon<br />

toughened cyanoacrylate that forms superior shock resistant<br />

bonds on non-porous surface the black colored ca has added<br />

flexibility for the bonding carbonfiber and other advanced<br />

materials as graphite, polycarbon with honeycomb, normax<br />

aramid, graphite with aluminum honeycomb. MIL SPEC-A-<br />

46050-C (CAS NO. 7085-85-0)<br />

Description Part No. Price<br />

Polyfix 64000 Carbon Gap Cyanoacrylate 1/2 oz 01-01029 $5.95<br />

Polyfix 64000 Carbon Gap Cyanoacrylate 1 oz 01-01030 $11.50<br />

Polyfix 64000 Carbon Gap Cyanoacrylate 16 oz 01-01031 $173.95<br />

POLYFIX POLYDUST CATALYTIC<br />

The patented Thermal Process Catciyticaily<br />

(I.C. chemically) generates heat to 142<br />

degrees fahrenheit and actually thermal sets<br />

or fuses the repair to the Patent material.<br />

POLYFIX 10000 Accelerator POLYFIX<br />

14000 Thin Cyanoacrylate (PJ 33)<br />

POLYDUST Catalytic filler By using these<br />

three products that was certified by Cessna<br />

<strong>Aircraft</strong>, U.S. Army Aviation Systems, Boeing <strong>Aircraft</strong>. (CAS NO. 601-<br />

35-4)<br />

Warning: If you use any other products with the POLYFIX polydust<br />

catalytic, AIRCRAFT SPRUCE AND SPECIALTY INC. AND REDAM/<br />

RB INC. WILL NOT BE RESPONSIBLE FOR ANY ACCIDENTS<br />

Description Part No. Price<br />

Polyfix Polydust Catalytic 10M/MG 01-01032 $5.90<br />

Polyfix Polydust Catalytic 1/2 PT 01-01033 $39.95<br />

Polyfix Polydust Catalytic 1 PT 01-01034 $68.75<br />

POLYFIX 10000 ACCELERATOR<br />

IN PLASTIC BOTTLES<br />

Non-flammable and less than 10% degrade when<br />

applied on ca's comparing to methanol and acetone<br />

accelerator that has 13/15% degrade. This accelerator<br />

allows ca's to quickly cure by enhancing the alkaline<br />

conditions during polymerization. POLYFIX 10000 in<br />

a spray bottle is normally used to cure the ca that flows<br />

from joints or cracks when parts are pressed together.<br />

Apply an additional bead of thick ca along seam and<br />

then curing with POLYFIX significantly enhances a crack's strength.<br />

For difficult to bond material, POLYFIX 10000 can be applied to one<br />

surface and ca to the opposite surface. When brought together, they will<br />

bond instantly. MIL SPEC-A-4605-C-TYPE II A OR III A. (CAS NO. 99-<br />

97-8). (CAS NO. 64742-48-9)<br />

Description Part No. Price<br />

Polyfix 10000 Accelerator 2 oz. 01-01035 $11.75<br />

Polyfix 10000 Accelerator Refill 8 oz 01-01036 $18.50<br />

Prices Subject to Change Without Notice<br />

WWW.AIRCRAFTSPRUCE.COM<br />

POLYFIX 6000 DEBONDER<br />

Will soften cured ca. If parts are bonded incorrectly or your<br />

fingers are stuck together a few drops of POLYFIX 6000<br />

debonder. Will dissolve the ca in about a minute. Apply on<br />

bonded skin and roll apart fingers. Once unstuck, use Acetone<br />

to clean off softened ca then wash off with soap and water<br />

POLYFIX 6000 debonder will easily remove the adhesive<br />

residue. 1 fl. oz. (CAS NO. 68-12-2) P/N 01-01037 ......$4.50<br />

POLYFIX 14000 THIN CYANOACRYLATE<br />

Polyfix 14000 Thin Cyanoacrylate has a super<br />

thin viscosity that penetrate deep into cracks by<br />

capillary action and cures in a matter of a few<br />

seconds. Surfaces to be bonded must be tight fitting<br />

and should be held together while you apply the<br />

ca around the edges of the seams at the moment<br />

ca’s cure they give off a vapor that can irritate the<br />

nose and eyes, so be prepared. Thin ca’s work very<br />

well on any type of material, form more than just a<br />

surface bond. MIL SPEC-A-46050-C. (CAS NO. 7085-85-0)<br />

Description Part No. Price<br />

Polyfix 14000 Thin Cyanoacrylate 1/2 oz 01-01008 $3.95<br />

Polyfix 14000 Thin Cyanoacrylate 1 oz 01-01009 $7.95<br />

Polyfix 14000 Thin Cyanoacrylate 2 oz 01-01010 $12.95<br />

Polyfix 14000 Thin Cyanoacrylate 8 oz 01-01011 $34.95<br />

POLYFIX 9000 EXTRA THICK<br />

It’s all a round ca for ceramics, glass, metal, rubber<br />

laminating, soft wood, hard wood. Water resistant.<br />

This ca is the best for most clear plastic including<br />

GE’s Lexan when used with Polyfix 10000<br />

Accelerator it will fill most voids it can be carved<br />

with a knife or razor blade and sanded to foam a<br />

finish indistinguishable from plastic its extra thick.<br />

Thickness makes it easy to work with most applications. MIL SPEC-A-<br />

46050-C (CAS NO. 7085-85-0)<br />

Description Part No. Price<br />

Polyfix 9000 Extra Thick 1/2 oz 01-01012 $4.45<br />

Polyfix 9000 Extra Thick 1 oz 01-01013 $7.90<br />

Polyfix 9000 Extra Thick 2 oz 01-01014 $12.85<br />

Polyfix 9000 Extra Thick 8 oz 01-01015 $34.95<br />

POLYFIX PLASTIC REPAIR KITS<br />

Polyfix Thermal Fusion is a 3-part<br />

system that uses chemical reaction<br />

to heat the repair to 142°F, fusing<br />

it to the parent part. This system<br />

repairs ABS, royalite, graphite,<br />

lexan, polycarbon, Kevlar, plexiglass,<br />

fiberglass and many other materials.<br />

The system combines Industrial<br />

cyanoacrylate glue, a catalytic filler,<br />

and an accelerator. May be used on<br />

speed fairings, wing tips, cowlings,<br />

glare shields, and more. Kits include Polyfix Industrial chemical,<br />

polydust, gloves, finger cots, fiberglass mat, protection hand cream, no<br />

mixing tools, and an easy to follow instruction manual. Zero Shrinkage.<br />

PLASTIC REPAIR KIT (SMALL)- Size: 1/4" x 1/8" x 30". 1/2oz. 14000 CA.<br />

Thin. 1/2oz 10000 Accelerator. 2 M/Grams Catalytic. 1-3" x 8" Fiberglass.<br />

1/2oz Hand Cream. 1-Pair Latex Gloves. 6 Finger Cots. 1 Manual (33<br />

Page w/words/Pictures) MIL SPEC-A-46050-C. (CAS NO. 7085-85-0).<br />

(CAS NO. 601-35-4). MIL-A-46050-C TYPE II A OR III A. (CAS NO. 90-<br />

97-8). (CAS NO. 64742-48-9) P/N 01-01045 ................$24.50<br />

PLASTIC REPAIR KIT (MEDIUM) - Size: 1/4" x 1/8" x 60". 1 Manual<br />

(33 Page w/words/Pictures). 1oz 14000 CA. Thin. 4 M/Grams Catalytic.<br />

1/2oz. Hand Cream. 1oz 10000 Accelerator. 1-3 x 12" Fiberglass. 1 Pair<br />

Latex Gloves. 10 Fingercots. G.S.A NATIONAL STOCK NO. POLYFIX.<br />

1-LB 1800 NUMBER 8040-01-364-799. MIL SPEC-A-46050-C. (CAS<br />

NO. 7085-85-0). (CAS NO. 601-35-4). MIL-A-46050-C TYPE II A OR III<br />

A. (CAS NO. 90-97-8). (CAS NO. 64742-48-9)<br />

P/N 01-00235 ................$34.75<br />

PLASTIC REPAIR KIT (LARGE) - Size: 1/4" x 1/8" x 120". 1 Manual (33<br />

Page w/words/Pictures). 2oz. 14000 CA THIN. 2oz 10000 Accelerator.<br />

8 M/Grams Catalytic. 10" x 10" Fiberglass (mat). 1/2oz Hand Cream.<br />

2 Pairs latex Gloves. 20 Fingercots. MIL SPEC-A-46050-C. (CAS NO.<br />

7085-85-0). (CAS NO. 601-35-4). MIL-A-46050-C TYPE II A OR III A.<br />

(CAS NO. 99-97-8). (CAS NO. 64742-48-9)<br />

P/N 01-00236 ................$59.80<br />

PLASTIC REPAIR KIT (X-LARGE) - Size: 1/4" x 1/8" x 600". 1 Manual<br />

(33 Page w/words/Pictures). 10 oz. 14000 CA Thin. 50 M/Grams<br />

Catalytic. 1oz. Debonder. 12 Pair Latex Gloves. 10 Piece Assortment<br />

of Sandpaper. 1 Pair Scissors. 10oz 10000 Accelerator. 18" x 18"<br />

Fiberglass. 1oz. Hand Cream. 50 Fingercots. 1 Sanding Block. MIL<br />

SPEC-A-46050-C. (CAS NO. 7085-85-0). (CAS NO. 601-35-4). MIL-A-<br />

46050-C TYPE II A OR III A. (CAS NO. 99-97-8). (CAS NO. 64742-48-<br />

9). (CAS NO. 68-12-2). P/N 01-00237 ..............$354.00<br />

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INSTANT GLUES & ADHESIVES<br />

BSI QUIK-CURE 5 MINUTE EPOXY<br />

QUIK-CURE 5 min. epoxy cures to a slightly flexible<br />

consistency. This lack of brittleness allows it to form a<br />

lasting bond in areas subjected to high vibration or stress.<br />

QUIK-CURE shouldn’t be used in areas that are subject<br />

to long-term immersion in water; however, it works fine for<br />

the internal structure of wood framed boats. QUIKCURE<br />

is our only epoxy on which you can apply polyester resins.<br />

It can be mixed with microballoons to form a quick setting<br />

putty. Items bonded with QUIK-CURE can be handled<br />

after 15 minutes. Full strength is reached in 1 hour.<br />

P/N 01-01443 .......................$13.80<br />

BSI SLOW-CURE 30 MINUTE EPOXY<br />

SLOW-CURE 30 min. epoxy works best for forming<br />

reinforcing fillets on joints. It has the highest strength of our<br />

epoxies. It is waterproof and more heat resistant. SLOW-<br />

CURE can be used for bonding if you’re willing to wait<br />

overnight. Fillers such as microballoons can be mixed with<br />

SLOW-CURE and FINISH-CURE to form a putty-like<br />

consistency. Such fillers will usually decrease the working<br />

time by about 25%. Bonded objects can be handled after 8<br />

hours and the cured epoxy reaches full strength within 24<br />

hours. P/N 01-01444 .......................$13.90<br />

BSI SUPER-GOLD+ GAP FILLING<br />

ODORLESS FOAM SAFE<br />

SUPER-GOLD+ are odorless INSTA-CURE CAs. They<br />

are non-frosting and take only 2 or 3 seconds longer to<br />

bond. There are no fumes that irritate the nose and eyes.<br />

Do not attack white foam; therefore, they can be used in the<br />

building of foam core wings and the assembly and repair of<br />

plastic and foam ARF’s. They will not fog clear plastic. Ideal<br />

for attaching clear canopies in plastic model kits; however,<br />

MAXI-CURE is still recommended for assembling the<br />

rest of plastic kits. Wood can be bonded to white foam with<br />

SUPER-GOLD + in less than fifteen seconds.<br />

P/N 01-01450 ...................... $13.90<br />

BSI INSTA-CURE+ POCKET<br />

CYANOACRYLATES GAP FILLING<br />

BSI has added a 4 oz. size to go along with the 3/4 oz.<br />

cyanoacrylates. These Pocket CAs feature a new top that<br />

has a pin built into the cap that covers the nozzle. This pin<br />

seals the bottle so that if it is tipped over, the bottle will not<br />

leak. Has a the blunt nozzle which makes it more difficult<br />

to apply small amounts of the CA, especially in tight places.<br />

Over 70% prefer our standard top for general bonding<br />

purposes. P/N 01-01451 ...................... $15.50<br />

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BSI INSTA-CURE SUPER<br />

THIN CYANOACRYLATE<br />

INSTA-CURE has a water-thin viscosity that<br />

wicks deep into joints by capillary action and<br />

cures in a matter of a few seconds. Surfaces to<br />

be bonded must be tight fitting and should be held<br />

together while you apply the CA around the edges<br />

of the seam. At the moment CAs cure, they give off<br />

a vapor that can irritate the nose and eyes, so be prepared. Thin CAs<br />

work very well on balsa since they penetrate into the wood and form<br />

more than just a surface bond.<br />

1 oz. .......................P/N 01-01460 .........................$5.35<br />

2 oz. .......................P/N 01-01447 .........................$8.65<br />

BSI INSTA-CURE GAP FILLING<br />

CYANOACRYLATE<br />

INSTA-CURE+ is a higher viscosity CA for<br />

loose fitting joints in which the adhesive must<br />

bridge gaps. Normally, the thicker CA is applied<br />

to one surface and then the parts are held tightly<br />

together for about 5 to 15 seconds. For large<br />

surface areas, including those with close fitting<br />

joints such as laminations, INSTA-CURE+ should also be used. To<br />

prevent premature curing, don’t spread the glue into a thin film. Lay<br />

down a serpentine bead with about 1” separations on one surface, then<br />

assemble the parts, letting the pressure spread the CA out.<br />

1 oz. .......................P/N 01-01461 .........................$5.35<br />

2 oz. .......................P/N 01-01448 .........................$8.65<br />

8 oz. Refill ..............P/N 01-01458 .......................$26.50<br />

BSI MAXI-CURE EXTRA THICK<br />

CYANOACRYLATE<br />

MAXI-CURE extra thick CA is the best CA for<br />

most plastics, including GE’s Lexan MAXI-CURE<br />

is the best choice for plastic model assembly.<br />

When used with INSTA-SET, it works better than<br />

any putty for modifying or filling voids. It can be<br />

carved with a knife or razor blade and sanded and<br />

feathered to form a finish indistinguishable from plastic.<br />

1 oz. .......................P/N 01-01459 .........................$5.35<br />

2 oz. .......................P/N 01-01449 .........................$8.70<br />

INSTA-WELD 2 THICK<br />

Urethane Supply Company’s Insta-Weld 2 thick glue works<br />

well when you need to fill a gap. Insta-Weld 2 has about the<br />

consistency of 30 weight oil. To use, apply Insta-Weld 2 and<br />

then spray with Insta-Weld Activator (sold separately) for quick<br />

curing. Insta-Weld 2 will cure without the Insta-Weld Activator<br />

(sold separately) but it will take MUCH longer. Try Insta-Weld on<br />

everything. It will either work, or not work, instantly. Does NOT<br />

work on olefin based plastics like polyethylene, polypropylene, TPO and<br />

TEO. 2 fl. oz. (59 ml) bottle. .............P/N 01-01434 ...................... $21.50<br />

BSI INSTA-SET<br />

CYANOACRYLATES<br />

ACCELERATOR<br />

INSTA-SET is a catalyst which acts as an<br />

accelerator that allows CAs to quickly cure in thick<br />

layers by enhancing the alkaline conditions during<br />

polymerization. INSTA-SET in a spray bottle is<br />

normally used to cure the CA that flows from joints<br />

when parts are pressed together. Applying an<br />

additional bead of thick CA along a seam and then<br />

curing it with INSTA-SET significantly enhances<br />

a joint’s strength. For difficult to bond materials, INSTA-SET can be<br />

applied to one surface and CA to the opposite surface. When brought<br />

together, they will bond instantly. INSTA-SET is formulated with<br />

a strawberry scent and activates CA in 6 to 8 seconds without any<br />

degrading of the CAs strength. Compatible with all surfaces, even clear<br />

plastic and white foam.<br />

Description Part No. Price<br />

Spray Bottle 01-01453 $5.35<br />

Spray Bottle Refill 01-01454 $10.60<br />

Aerosol 01-01455 $10.60<br />

BSI UN-CURE CYANOACRYLATE<br />

DEBONDER<br />

QUIK-CURE 5 min. epoxy cures to a slightly flexible<br />

consistency. This lack of brittleness allows it to form a<br />

lasting bond in areas subjected to high vibration or stress.<br />

QUIK-CURE shouldn’t be used in areas that are subject<br />

to long-term immersion in water; however, it works fine for<br />

the internal structure of wood framed boats. QUIKCURE<br />

is our only debonder on which you can apply polyester<br />

resins. It can be mixed with microballoons to form a quick<br />

setting putty. Items bonded with QUIK-CURE can be<br />

handled after 15 minutes. Full strength is reached in 1<br />

hour. ..........................P/N 01-01456 ........................ $3.80<br />

BSI IC-LOC BLUE MEDIUM<br />

STRENGTH THREAD LOCKER<br />

C-Loc Blue is a medium thickness, medium strength<br />

threadlock that is applied to the threads of fasteners before<br />

assembly. Once the IC-Loc Blue is cured, the fasteners<br />

can be disassembled with standard hand tools if required.<br />

P/N 01-01457 ........................ $5.35<br />

48 WWW.AIRCRAFTSPRUCE.COM<br />

Prices Subject to Change Without Notice


CASCOPHEN<br />

A Resorcinol Formaldehyde Adhesive capable of<br />

curing at room temperature and providing strong,<br />

durable, waterproof bonds. Comes in two parts, a<br />

liquid resin (part A) and a powered catalyst (part<br />

B). The liquid resin is an alcohol-water solution of a<br />

partially condensed resorcinol-formaldehyde resin<br />

containing a suitable reinforcing cellulosic filler. The hardener is a tan<br />

powder formulated from paraformaldehyde and a suitable cellulosic filler.<br />

Produces a cured glue line which is resistant to fresh water or salt water,<br />

most acids and organic solvents, and lubricating oils and greases. Being<br />

thermoset, the bond is resistant to elevated temps. and conversely, no<br />

loss in bond strength occurs at temperatures as low as -40°F. Surfaes<br />

include treated woods, many plastics, natural and synthetic rubber,<br />

primed metal, leather, textiles, paper and fiber boards.<br />

Pint Kit (Pint A, 1/4lb B) ...........P/N 02-00036 ............ $26.50<br />

Quart Kit (Qt A, 1/2lb B) ...........P/N 02-00037 ............ $44.50<br />

Gallon Kit (Gal A, 2lbs B) .........P/N 02-00038 .......... $154.95<br />

FPL-16A HUGHES GLUE<br />

This is an ex cep tion ally fine two-part white epoxy glue<br />

for homebuilt and experimental aircraft. Not only for<br />

wood but for many other applications such as a metal<br />

to wood adhesive, metal to metal, just about anything<br />

with the exception of some plastics. It has been used by<br />

builders for many years with universal acceptance. Its<br />

low viscosity makes it very easy to work. Shelf life: Resin - more than 1<br />

yr. Hardener - In defi nite.<br />

Qt Kit (1 qt. resin, 4oz hardener, Wt 4 lbs) ...... P/N 02-23400 .... $52.50<br />

Prices Subject to Change Without Notice<br />

ADHESIVES - GLUES<br />

HYSOL EA-9430 GLUE<br />

Replaces the EA-9410-2 glue. EA-9430 has the same<br />

characteristics as the EA-9410, but has a 50 minute<br />

pot life instead of the 30 minute pot life of the EA-9410<br />

at 77°F. Used extensively in the Strojnik S2A sailplane<br />

and many other homebuilts.<br />

P/N 02-18600 .......... $96.75<br />

WEST SYSTEM SIX10 THICKENED EPOXY<br />

ADHESIVE<br />

Six10 Adhesive gives you the<br />

strength and reliability of a two-part<br />

WEST SYSTEM epoxy with the convenience<br />

of a single part product.<br />

Six10 is dispensed with a standard<br />

caulking gun. Non-sagging Six10 bonds tenaciously to wood, metals, fiberglass<br />

and concrete. It cures in temperatures as low as 50°F. Working<br />

time is 42 minutes at 72°F. Cures to a solid in 5–6 hours and will take<br />

high loads in 24 hours. Cure time is faster at warm temperatures and<br />

slower in cool temperatures. Dispense mixed 2 part epoxy adhesive<br />

using a standard caulking gun. The efficient internal geometry of the 600<br />

Mixer thoroughly blends resin and hardener in a short mixing length for<br />

good application control and a minimum of waste. Additional 600 Static-<br />

Mixers are available in packages of two or twelve.<br />

Part No. Description Unit Size Price<br />

01-01069 Epoxy Adhesive Cartridge 190 ml $22.97<br />

01-01071 Static Mixers 2 ea $4.35<br />

FASTWELD 10 A/B HIGH SETTING EPOXY<br />

Fastweld 10 A/B epoxy adhesive is a rapid-setting, twocomponent<br />

paste offering a convenient one-to-one mixing<br />

ratio by volume or weight. Fastweld 10 A/B epoxy adhesive<br />

produces strong bonds in a very short period. It is especially<br />

suited for bonding small parts and for repair work. Pot<br />

life: 3-4 minutes at 77° F, Cure Time: 4 hours. Shelf life: 3<br />

years. ............................................P/N 09-03454 .... $24.60<br />

3M EPX Pneumatic Mix Nozzle 9742<br />

P/N 09-01372 ...... $2.67<br />

FASTWELD 10 A/B HIGH<br />

SETTING EXPOXY GUN<br />

Dual cartridge dispenser gun designed for use<br />

with 50ml style adhesive cartridges.<br />

P/N 09-03455 .... $73.75<br />

GORILLA GLUE<br />

TOUGHEST GLUE ON EARTH<br />

Gorilla Glue is known as the toughest glue on planet Earth.<br />

A high strength adhesive that quickly bonds wood, metals,<br />

stones, ceramics, and more. Gorilla Glue is a versatile, interior/exterior<br />

adhesive ideal for building projects. 8 oz. bottle.<br />

Benefits: • 100% Waterproof • Incredibly Strong and Versatile<br />

• Stainable and Paintable • Easily Sanded • More Coverage<br />

• A Long Open Working Time • Dries Light Tan • Non-toxic •<br />

Acid-Free 8oz. ....................P/N 02-00101 ..........$12.85<br />

Single use (4 tubes) ....................P/N 02-00225 ............$4.95<br />

WWW.AIRCRAFTSPRUCE.COM<br />

T-88 STRUCTURAL ADHESIVE<br />

T-88 is a non-brittle structural adhesive which gives superior<br />

finished results even when used under adverse working conditions.<br />

T-88 will cure in temperatures as low as 35°F which<br />

makes it an excellent choice for homebuilders living in colder<br />

climates. It is recommended by the builders of many types<br />

of homebuilt aircraft and is excellent for bonding aluminum,<br />

steel or wood. When fully cured, it is not affected by water,<br />

oil, gaso line and most other chemicals.<br />

1/2 Pt Kit .. P/N 02-00046.....$19.50 Pt. Kit ...... P/N 02-00047 ....$24.75<br />

Qt. Kit ...... P/N 02-00048.....$38.70 Gal. Kit .... P/N 02-00049 ..$109.80<br />

T-88 UNIVERSAL CARTRIDGES<br />

With the Universal Cartridge any medium to high quality<br />

caulking gun will work just fine. When you evaluate the<br />

Universal Cartridge notice that without a mixture tip it is perfect<br />

for accurately measuring small batches of adhesive. This<br />

is something that is very hard to do in a mixing cup without<br />

generating a lot of waste. Of course when the cartridge is<br />

used with the mixing tip you get both accurate measuring and<br />

thorough mixing making large, continuous gluing jobs much<br />

easier with flawless products performance. Note: Cartridge<br />

includes one mixing tube. Extra mixing tubes and caps are<br />

sold separately. P/N 02-00103 ..................$21.50<br />

REDI-MIX MIXER TUBE<br />

The static mixer tube attaches to the<br />

cartridge with a retaining nut which<br />

screws on securely to the REDIMIX<br />

gun. The mixer tip tapers to 1/8” but may be cut back to about 1/4”. Very<br />

small quantities of epoxy may be prepared in this manner without any<br />

waste or added cost. P/N 02-90030 ..........................$2.85<br />

WELDWOOD GLUE<br />

A powdered, urea formaldehyde wood glue activated by<br />

mixing with water. Forms a bond stronger than the wood<br />

itself. Mets Fed. Spec. A-A-3052. Low VOC.<br />

1 Lb .....................................P/N 0203 .......... $17.60<br />

4.5 Lb ..................................P/N 0204 .......... $62.95<br />

SCOTCH WELD 3M STRUCTURAL ADHESIVE<br />

Commonly known as “Scotch Weld”, this two<br />

part epoxy structural adhesive will bond wood,<br />

metal, plastics and rubber. It has a pot life of<br />

nearly 2 hours after mixing, and a 24 month<br />

shelf life. Forms flexible yet very strong bonds.<br />

Color:Gray.<br />

2 oz. kit ..................P/N 02-00045 .......... $52.75<br />

QUIK FIX EPOXY PUTTY STICKS<br />

Quikfix BC 101 is a hand mixable, fast curing,<br />

general purpose epoxy putty stick that mixes<br />

in just one minute to provide fast repairs to<br />

many surfaces including metals, wood, glass,<br />

concrete, ceramics and numerous plastics.<br />

One hour after mixing, QuikFix BC 101 can be drilled, sawed, sanded,<br />

filed, tapped, machined, or painted. Color: Gray (after cure).<br />

3.5” stick ............ P/N 01-00333 ...... $11.95<br />

7” stick ............... P/N 01-00332 ...... $13.95<br />

BOND-AIDE WOOD EPOXY PUTTY<br />

Bond-Aide P-1500W is a wood epoxy putty compound<br />

that cures in minutes to form permanent repairs on woods,<br />

plas ter, ceramics and many plastics with no shrink age.<br />

Excellent for bonding wood to wood, wood to metal, and wood to glass<br />

or ceramics. P-1500W has a multitude of uses in aircraft res to ra tion,<br />

rebuilding, and repair.<br />

1 tube 2-part Bond-Aide P-1500W ........P/N 02-18650 ........$14.75/ea<br />

G/FLEX EPOXY ADHESIVE<br />

A toughened, versatile, liquid epoxy for permanent waterproof<br />

bonding of fiberglass, ceramics, metals, plastics,<br />

damp and difficult-to-bond woods. Modulus of elasticity<br />

of 150,000 PSI. Can absorb the stress of expansion,<br />

contraction, shock and vibration. Can be modified with<br />

West System fillers and additives, and used to wet-out<br />

fiberglass tapes and fabrics. Mixed at a 1:1 ratio, G/flex<br />

gives you 45 minutes of working time at room temperature. It reaches an<br />

initial cure in 7 to 10 hrs and full cure in 24 hrs.<br />

Epoxy Adhesive ...................................P/N 01-01162 ................ $22.94<br />

650-K Epoxy Kit - Contains 4 fl. oz. G/flex 650 resin, 4 fl. oz. G/flex 650<br />

hardener (8 fl. oz. mixed epoxy), 2 reusable mixing stick/applicators, 2<br />

12-cc syringes, 4 grams Adhesive Filler, 4 mixing cups, 1 pair disposable<br />

neoprene gloves, 4 alcohol cleaning pads and complete handling and<br />

repair instructions. .................................P/N 01-01161 ................ $33.35<br />

655-K Epoxy Repair Kit - Contains 4.5 fl. oz. G/flex 655 resin, 4.5 fl. oz.<br />

G/flex 655 hardener (9 fl. oz. of mixed epoxy), 2 reusable mixing stick/<br />

applicators, 4 alcohol cleaning pads, 1 pair disposable neoprene gloves,<br />

10 mixing palettes and complete handling and repair instructions.<br />

P/N 01-01163 ................ $33.35<br />

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PTM&W ES6279 AEROPOXY<br />

EPOXY AD HE SIVE<br />

Manufactured by PTM & W Industries, Inc. ES6279 is a<br />

light grayish-tan two part ad he sive that was developed<br />

specifically for dif fi cult bond ing prob lems involving similar<br />

or dis sim i lar materials. ES6279 provides ex cel lent ad he sion to a wide<br />

variety of ma te ri als such as alu mi num, steel, brass, glass, ceramics, and<br />

wood. The mix ratio of 1 to 1 by weight or volume al lows easy measuring,<br />

and the creamy, smooth vis cos i ty al lows easy, uni form ap pli ca tion.<br />

The cured ma te ri al has excellent strength as well as good resistance to<br />

weak acids, moisture, and weath er. ES6279 has been used successfully<br />

for many years in a va ri ety of gen er al bond ing uses as well as nu mer ous<br />

pro duc tion ap pli ca tions.<br />

Part No. Description Wt. (lbs.) Price<br />

02-30015 1/2 quart part A only 3.0 $45.75<br />

02-30020 1/2 quart part B only 3.0 $41.70<br />

02-30025 ES6279 QUART KIT 6.0 $87.00<br />

02-30030 1/2 gallon part A only 12.0 $129.75<br />

02-30035 1/2 gallon part B only 12.0 $132.75<br />

02-30040 ES6279 GALLON KIT 24.0 $261.95<br />

02-30045 1/2 pail part A only 60.0 $466.95<br />

02-30050 1/2 pail part B only 60.0 $418.95<br />

02-30055 ES6279 PAIL KIT 120.0 $884.00<br />

PTM&W ES6209 AEROPOXY<br />

STRUCTURAL ADHESIVE<br />

ES6209 is a translucent, straw colored two component epoxy<br />

adhesive with a thick, liquid consistency. ES6209 is an excellent<br />

structural adhesive for use when good flow and surface<br />

wetting are required. Though pourable it has a controlled<br />

flow viscosity to minimize run-out from the adhesive joint. The 1 to 1<br />

combining ratio by weight or volume makes it easy to measure and mix.<br />

The working time of over an hour provides plenty of time to coat and<br />

assemble the materials to be bonded. ES6209 has excellent adhesion<br />

to composite and metal parts typically used in kitplane construction.<br />

It bonds rigid foam, wood, ceramics, fiberglass and most metals with<br />

ease. When cured ES6209 provides tough, durable structural joints.<br />

Mix Ratio: 1 to 1 by weight or volume; Color: Translucent Amber, Mixed<br />

Viscosity: 45,000-55,000cps; Pot Life 4fl. oz. Mass: 60-90 min @ 77°F;<br />

Cure Time @ 77°F 18-24 hrs, @ 140°F 2-3 hrs.<br />

Quart Kit ...........P/N 01-00295 ......... $56.75<br />

ES6247 HIGH PEEL STRENGTH EPOXY<br />

ADHESIVE KITS<br />

ES6247 is a two component toughened epoxy adhesive<br />

with very good cured properties that provides excellent<br />

bonds to a variety of substrates. Its blend of high lap shear<br />

and T-Peel values allow superior performance in demanding<br />

bonding applications. ES6247 adheres very well to<br />

wood, metal, composites and some plastics. The bonded<br />

components exhibit tough and durable performance for long term stability<br />

in use. Viscosity: Non-Sag Paste. Specific Gravity, gms./cc: 1.11.<br />

Mix Ratio: 100 : 50 By Weight or Volume. Pot Life, 4 fl.oz. Mass @<br />

77°F: 90 minutes. Qt. Kit ...............P/N 01-01595 ......... $77.85<br />

Gal. Kit .............P/N -01-01596 ...... $264.95<br />

METAL SET A4 ALUMINUM<br />

FILLED EPOXY ADHESIVE<br />

Metalset A4® is a powerful epoxy adhesive<br />

that has been used for years by all branches of<br />

the U.S. Military as well as every major airline<br />

and auto manufacturer in the world. A4 is used<br />

for hundreds of industrial bonding applications<br />

and offers excellent adhesion to porous or<br />

non-porous surfaces. It can be applied to vertical<br />

surfaces without sagging and cures overnight<br />

with negligible shrinking. Once cured, A4 offers good machining<br />

qualities (sanding, drilling, tapping), and resists alkalies, dilute acids and<br />

solvents. Applications include stopping leaks in pipes, valves and tanks<br />

(i.e. car gas tanks), bonding like and unlike surfaces, filling metal joints,<br />

dents, etc., anchoring bolts in wood, concrete, and repairing metal surfaces.<br />

6 oz tube - 16 hour cure time ...... P/N 02-00220 ........ $14.70<br />

11 oz tube ................................... P/N 02-00233 ........ $22.50<br />

ADHESIVES<br />

PTM&W ES6228 METAL<br />

BONDING ADHESIVE<br />

ES6228 is a thin paste viscosity epoxy adhesive designed<br />

to provide good bonds to metal surfaces. A unique feature<br />

of ES6228 is its ability to bond to slightly oily metal surfaces.<br />

This is useful in situations where the complete removal<br />

of residual mill oil on metal surfaces is not possible. The thin paste consistency<br />

of ES6228 wets the metal surface well, for good adhesion. This<br />

viscosity also provides some gap filling capabilities, so “close-fitting”<br />

joints are adequate, and matched-metal joints are not required. ES6228<br />

has a 1:1 mix ratio, by weight or volume, for easy measuring. The white<br />

resin and black hardener combine to a smooth gray system that is easy<br />

to mix and apply, The cured material has very good properties, with high<br />

bond strength and elongation, for tough durable assemblies.<br />

Quart Kit (4.5 lbs) .......................... P/N 01-00415 ........................$72.75<br />

Gallon Kit (18 lbs) .......................... P/N 01-00414 ......................$227.95<br />

Product Specifications<br />

ES6228-A ES6228-B<br />

Resin Hardener<br />

Test Method<br />

Color White Black Visual<br />

Viscosity,cps Thin Paste Thin Paste ASTM D2393<br />

Specific Gravity 1.32 1.30 ASTM D1475<br />

Density Lb./cu.in. .0477 .0470 ASTM D792<br />

Mix ratio 100:100 by weight or volume PTM & W<br />

SYSTEM THREE ROTFIX<br />

Rotfix is an easy-to-use, low viscosity epoxy wood<br />

restoration system for consolidation of rotted, deteriorated,<br />

dried out, or spongy wood. It creates a<br />

strong water-resistant base for repair and restoration.<br />

Penetrates deep into wood for maximum<br />

strength. Use with Sculpwood for permanent structural<br />

repair or severely damaged wood. Kit includes<br />

16 oz measuring/application bottle.<br />

1.5 pint (24 oz) Kit ....................... P/N 02-90050 ....................$44.65/ea<br />

SYSTEM THREE SCULPWOOD<br />

Sculpwood is a moldable, carvable, sandable epoxy<br />

putty for replacement of damaged wood. It forms a<br />

strong, permanent bond to most rigid surfaces and<br />

can be sawed, nailed, carved, machined, sanded,<br />

stained, painted, and screwed. Porous, rotted, or<br />

deteriorate wood should first be treated with RotFix.<br />

2 pint (32 oz) Kit ...........P/N 02-90055 .......$44.50/ea<br />

SYSTEM THREE<br />

QUICK CURE EPOXY<br />

Quick Cure is a 5 min. epoxy from System Three which<br />

bonds wood, metals, fiberglass, ceramics, plastics and<br />

glass. Excellent for making quick repairs, as it hardens<br />

in 5 minutes at room temperature. Mixing ratio: 1 to 1.<br />

Not recommended for applications in excess of 200°F.<br />

Pint Kit....................P/N 02-30060 .............$29.95<br />

Quart Kit .................P/N 02-30065 .............$53.85<br />

SCIGRIP 4SC LOW VOC ACRYLIC<br />

PLASTIC CEMENT<br />

SCIGRIP 4SC is a water thin, somewhat flammable,<br />

cement formulated to quickly develop very clear and high<br />

strength bonds for many thermoplastic substrates. It will<br />

also bond with other thermoplastics such as polystyrene,<br />

CAB (cellulose acetate butyrate), and polycarbonate to<br />

themselves. It is not recommended for cross-linked acrylic.<br />

P/N 03-00243 .......................$23.50<br />

GORILLA SUPER GLUE<br />

Its high strength and quick set time make Gorilla Super Glue<br />

the go-to for a variety of household projects. Developed for<br />

long-lasting repairs in an instant, Gorilla Super Glue is formulated<br />

with tiny rubber particles for increased impact resistance.<br />

We call it Impact-Tough® because it stands up to wear and<br />

tear unlike any other instant glue. Gorilla Super Glue Gel is<br />

an easy-to-use, thicker and more controlled formula great for<br />

multiple surfaces and vertical applications.<br />

Super Glue .....................................P/N 09-04093 ............$3.95<br />

Super Glue Gel ..............................P/N 09-04094 ............$3.95<br />

METLWELD EPOXY ADHESIVE<br />

MetlWeld is a 2-part, equal volume ratio, room temperature curing epoxy adhesive. MetlWeld develops strength earlier than<br />

other comparable 1:1 systems and may be used at temps. as low as 50˚F. Metal to be bonded should be freshly sanded<br />

and clean from grease, wax, oil and other contaminants. Allow 48 hours min. to cure and develop strength at 77˚F (longer<br />

at cooler temps.) before subjecting to stress. Bonds plain & anodized aluminum, glazed & unglazed ceramic; concrete; copper;<br />

glass; galvanized and stainless steel; neoprene rubber and most porous materials. Does not bond acrylic, polyethylene,<br />

polypropylene, polystyrene or vinyl plastics. 1/2 Pint Kit ............................P/N 01-00406 ...................... $21.99<br />

Pint Kit ..................................P/N 01-00407 ......................$33.50<br />

Quart Kit ...............................P/N 01-00408 ......................$46.95<br />

50 WWW.AIRCRAFTSPRUCE.COM<br />

Prices Subject to Change Without Notice


4130 STRUCTURAL TUBING<br />

4130 ALLOY STEEL ROUND SEAMLESS TUBING MIL-T-6736 NORMALIZED /ANNEALED<br />

4130 is a chromium-molybdenum general purpose alloy steel tubing that is weld able and is capable of de vel op ing<br />

good strength. It has been for years the standard of the aircraft industry. Tensile Strength: 90,000 PSI. The stock sizes<br />

listed below can be furnished in lengths from 1 foot to 12 feet. Large orders are filled in random lengths from 10 to<br />

12 feet unless specific lengths are requested. No charge is made for cutting stock sizes of tubing to mailable length.<br />

Quotations furnished on unlisted sizes.<br />

IF MFG TEST REPORTS ARE REQUIRED THERE IS A $15.00 CHARGE PER ORDER.<br />

PLEASE IN DI CATE AT TIME OF ORDER<br />

O.D. Wall I.D. Wt. Price<br />

(In.) Thickness (In.) Per Ft. Part No. Per Ft.<br />

3/16 .035 .131 .0478 03-00183 $5.50<br />

.028 .194 .0672 03-00250 $6.50<br />

.035 .180 .0804 03-00300 $3.60<br />

1/4 .049 .152 .1052 03-00400 $5.65<br />

.058 .134 .1189 03-00500 $13.50<br />

.065 .120 .1284 03-00510 $8.55<br />

.028 .256 .0852 03-00600 $7.75<br />

.035 .243 .1039 03-00700 $5.35<br />

5/16 .049 .215 .1382 03-00800 $6.95<br />

.058 .196 .1580 03-00810 $6.50<br />

.065 .182 .1722 03-00900 $7.90<br />

.095 .123 .2212 03-01000 $6.94<br />

.028 .319 .1038 03-01100 $5.25<br />

.035 .305 .1271 03-01200 $4.35<br />

.049 .277 .1706 03-01300 $4.50<br />

3/8 .058 .259 .1964 03-01400 $4.35<br />

.065 .249 .2152 03-01500 $4.20<br />

.083 .209 .2588 03-01600 $7.50<br />

.095 .185 .2841 03-01610 $5.99<br />

.035 .367 .1506 03-01700 $4.45<br />

.049 .340 .2036 03-01800 $5.70<br />

7/16 .058 .125 .236 03-00067 $6.50<br />

.065 .307 .2589 03-02000 $5.25<br />

.095 .247 .3480 03-02100 $7.50<br />

.120 .197 .4075 03-02200 $7.55<br />

.028 .444 .1411 03-02300 $4.80<br />

.035 .430 .1738 03-02400 $3.85<br />

.049 .402 .2360 03-02500 $4.35<br />

1/2 .058 .384 .2738 03-02600 $3.50<br />

.065 .370 .3020 03-02700 $5.45<br />

.083 .334 .3696 03-02710 $4.90<br />

.095 .310 .4109 03-02800 $7.50<br />

.120 .260 .4870 03-02900 $5.97<br />

.035 .492 .1974 03-03000 $8.25<br />

.049 .464 .2690 03-03100 $5.60<br />

9/16 .065 .432 .3457 03-03200 $9.25<br />

.120 .322 .5677 03-03400 $8.96<br />

.028 .569 .1785 03-03500 $5.35<br />

.035 .555 .2205 03-03600 $2.94<br />

.049 .527 .3014 03-03700 $3.95<br />

5/8 .058 .509 .3512 03-03800 $3.99<br />

.065 .495 .3888 03-03900 $4.45<br />

.095 .435 .5377 03-04000 $7.90<br />

.120 .385 .6472 03-04100 $5.35<br />

.156 .313 .7814 03-04110 $9.89<br />

.028 .694 .2159 03-04250 $5.75<br />

.035 .680 .2673 03-04300 $3.65<br />

.049 .652 .3668 03-04400 $3.35<br />

3/4 .058 .634 .4287 03-04500 $3.35<br />

.065 .620 .4755 03-04600 $4.35<br />

.095 .560 .6646 03-04700 $7.50<br />

.120 .510 .8074 03-04800 $5.95<br />

.156 .437 .9897 03-04900 $7.50<br />

.188 .375 1.128 03-05000 $10.55<br />

.035 .805 .3140 03-05300 $3.90<br />

.049 .777 .4323 03-05400 $4.75<br />

.058 .759 .5061 03-05500 $4.55<br />

.065 .745 .5623 03-05600 $5.15<br />

7/8 .083 .709 .7021 03-05700 $4.95<br />

.095 .685 .7914 03-05800 $6.25<br />

.120 .635 .9676 03-05900 $7.55<br />

.188 .500 1.379 03-06000 $12.50<br />

Please call for price on any unlisted size.<br />

Discount of 10% for 100 ft. or more of the same part number.<br />

O.D. Wall I.D. Wt. Price<br />

(In.) Thickness (In.) Per Ft. Part No. Per Ft.<br />

.028 .944 .2907 03-06110 $6.75<br />

.035 .930 .3607 03-06100 $3.95<br />

.049 .902 .4977 03-06200 $3.75<br />

.058 .884 .5835 03-06300 $3.70<br />

.065 .870 .6491 03-06400 $3.75<br />

1 .083 .834 1.0 03-06450 $5.75<br />

.095 .810 .9182 03-06500 $4.40<br />

.120 .760 1.128 03-06600 $7.50<br />

.156 .687 1.406 03-06700 $10.50<br />

.188 .625 1.630 03-06800 $12.75<br />

.035 1.055 .4074 03-06900 $7.90<br />

.049 1.027 .5631 03-07000 $5.35<br />

.058 1.009 .6609 03-07100 $4.45<br />

1-1/8 .065 .995 .7359 03-07200 $5.35<br />

.095 .935 1.045 03-07300 $6.75<br />

.120 .885 1.288 03-07400 $11.80<br />

.035 1.180 .4542 03-07500 $5.60<br />

.049 1.152 .6285 03-07600 $5.25<br />

.058 1.134 .7384 03-07700 $4.25<br />

1-1/4 .065 1.120 .8226 03-07800 $4.65<br />

.083 1.084 2.132 03-07810 $5.35<br />

.095 1.060 1.172 03-07900 $5.85<br />

.120 1.010 1.448 03-08000 $6.85<br />

.156 .938 1.823 03-08100 $14.55<br />

.035 1.305 .5009 03-08210 $5.90<br />

.049 1.277 .6939 03-08200 $6.85<br />

.058 1.259 .8158 03-08300 $5.35<br />

.065 1.245 .9094 03-08400 $4.55<br />

1-3/8 .095 1.185 1.299 03-08500 $5.75<br />

.120 1.135 1.609 03-08600 $9.70<br />

.188 1.000 2.383 03-08700 $12.90<br />

.035 1.430 .5476 03-08800 $6.75<br />

.049 1.402 .7593 03-08900 $5.70<br />

.058 1.384 .8932 03-09000 $4.95<br />

1-1/2 .065 1.370 .9962 03-09100 $4.95<br />

.083 1.334 1.256 03-09110 $6.60<br />

.095 1.310 1.426 03-09200 $6.75<br />

.120 1.260 1.769 03-09300 $7.75<br />

.188 1.125 2.634 03-09400 $13.90<br />

.058 1.509 .9707 03-09600 $10.50<br />

.065 1.495 1.083 03-09700 $7.50<br />

.083 1.459 1.10 03-00042 $6.75<br />

1-5/8 .095 1.435 1.552 03-09800 $9.60<br />

.120 1.385 1.929 03-09900 $11.70<br />

.156 1.312 2.447 03-10000 $13.90<br />

.188 1.250 2.885 03-10100 $14.50<br />

.049 1.652 .8902 03-10200 $7.85<br />

.058 1.634 1.048 03-10210 $8.98<br />

.065 1.620 1.170 03-10300 $8.00<br />

1-3/4 .095 1.560 1.679 03-10400 $6.95<br />

.120 1.510 2.089 03-10500 $9.85<br />

.188 1.375 3.136 03-10510 $15.70<br />

1-7/8 .250 1.375 2.249 03-10600 $20.50<br />

.049 1.902 1.021 03-10710 $12.50<br />

2 .065 1.870 1.343 03-10800 $8.50<br />

.095 1.810 1.933 03-10900 $11.50<br />

.120 1.760 2.409 03-11000 $11.50<br />

.188 1.625 3.638 03-00193 $18.75<br />

2-1/4 .120 2.010 2.730 03-11100 $15.50<br />

.095 1.81 1.933 03-11150 $17.50<br />

2-1/2 .250 2.000 6.008 03-11206 $24.70<br />

.120 2.260 3.050 03-11200 $14.90<br />

.125 2.510 3.370 03-11210 $30.60<br />

Ordering tubing/bar by the foot.<br />

Add a dash number after part number to indicate length of tubing required.<br />

Ex: 3 ft required add -3, 03-00100-3.<br />

CM<br />

WP<br />

ME<br />

HA<br />

AP<br />

LG<br />

EP<br />

CS<br />

IN<br />

EL<br />

AV<br />

TO<br />

PS<br />

4130 TUBING KITS<br />

We furnish complete 4130 tubing kits for a variety of aircraft designs<br />

including the Skybolt, Pitts Special, Acro Sport, Starduster, Osprey, and<br />

many more. The kits contain sufficient round, square, & streamline tubing<br />

to produce the pieces shown on our materials list for each design. We<br />

urge the builder to verify his own materials list against ours. Request kit<br />

list you require & current quotation. Enjoy big savings by purchasing a<br />

complete tubing kit for your aircraft at one time.<br />

TUBE SEAL (LINE OIL)<br />

Prevents rust and corrosion inside air craft tubing structures. Will climb<br />

tubing wall and spread over entire sur face. Will penetrate and reveal<br />

small pin holes in a weld and in time, due to exposure, will congeal and<br />

seal the hole. Directions on label. One quart will treat two light aircraft<br />

fuselages. Quart ...........P/N 03-14000 ........$26.00<br />

BARGAIN BAG 4130 TUBING<br />

Starter Kit - An assortment of 4130 tubing, rod and bar in short lengths<br />

to practice weld ing. At least 15 ft. of tubing in assorted sizes and wall<br />

thick nesses. Furnished subject to availa bil ity of cutoffs. ......................<br />

...................P/N 03-15900 ......$27.85<br />

BV<br />

Prices Subject to Change Without Notice<br />

WWW.AIRCRAFTSPRUCE.COM<br />

51


CM<br />

WP<br />

ME<br />

HA<br />

AP<br />

LG<br />

EP<br />

CS<br />

IN<br />

EL<br />

AV<br />

TO<br />

PS<br />

BV<br />

STEEL TUBING & ROD<br />

4130 STREAMLINE TUBING<br />

MIL-T6736 NOR MAL IZED<br />

The prices for streamline tubing have in creased<br />

sharp ly. The only manu fac turer of stream line tubing,<br />

Columbia Summerill, have en coun tered problems<br />

with crack ing on the trailing edge inter mit tently<br />

for many years and it has been a worrisome<br />

problem for builders. In an effort to control the<br />

situation, Columbia Summerill have installed<br />

so phis ti cat ed inspection equipment in their<br />

plant to assure that no cracked tubing gets into<br />

the field again. The cost of the equipment is reflected in the prices for the<br />

tubing which must be shared by all.<br />

Equivalent<br />

Major Minor<br />

Axis Axis Wall Price<br />

Round Tubing Wt./ Ft. Part No.<br />

Per Ft<br />

Tension Compr.<br />

1.150 .745 .035 7/8 7/16 0.314 03-00232 $15.75<br />

1.180 .500 .035 7/8” 7/16” .3140 03-11400 $19.90<br />

1.30 .600 .049 1 5/8 0.498 03-00233 $12.50<br />

1.349 .571 .049 1” 5/8” .4977 03-11500 $14.95<br />

1.645 .740 .049 1-1/4 3/4 0.629 03-00234 $14.85<br />

1.685 .714 .049 1-1/4” 3/4” .6285 03-11600 $18.95<br />

1.990 .870 .049 1-1/2 1 0.759 03-00235 $17.50<br />

2.023 .857 .049 1-1/2” 1” .7593 03-11700 $20.75<br />

2.360 .960 .049 1-3/4 1-1/8 0.890 03-00236 $23.95<br />

2.360 1.000 .049 1-3/4” 1-1/8” .8902 03-11800 $25.50<br />

2.665 1.140 .065 2 1-1/2 1.343 03-00237 $27.50<br />

2.697 1.143 .065 2” 1-1/4” 1.021 03-00192 $39.95<br />

3.372 1.429 .049 2-1/2” 1-1/2” 1.283 03-12000 $48.65<br />

4130 AIRFRAME<br />

SQUARE & REC TAN GU LAR TUBING<br />

MIL-T-6736 NORMALIZED<br />

O.D. (In.) Wall (In.) Weight Per Ft. Part No.<br />

Price Per<br />

Ft.<br />

1/2 x 1/2 .035 .2213 03-12200 $8.95<br />

1/2 x 1 .065 .6055 03-12350 $11.50<br />

.035 .2808 03-12400 $9.60<br />

5/8 x 5/8 .049 .4234 03-12500 $10.50<br />

.065 .388 03-12600 $10.78<br />

.035 .3403 03-12700 $9.50<br />

3/4 x 3/4 .049 .4671 03-12800 $11.55<br />

.065 .6055 03-13000 $11.90<br />

.065 .7160 03-13300 $16.95<br />

.035 .4593 03-13400 $10.50<br />

1 x 1 .049 .6337 03-13500 $11.50<br />

.065 .8265 03-13700 $12.50<br />

3/4 x 1-1/2 .049 .9057 03-13900 $12.60<br />

1 x 1-3/4 .065 1.158 03-13950 $16.75<br />

E-4340 ROUND STEEL ROD<br />

SPEC. MIL-S-8503 COLD FINISHED AN NEALED<br />

E4340 rod has high fatigue strength and maintains<br />

its hardness and strength qualities even<br />

at high temperatures. Excellent for use in highly<br />

stressed parts. Meets AMS2032 and is furnished<br />

normalized and tempered cold finished.<br />

Dia. (In.) Wt./Ft. (Lbs.) Part No. Price / Ft.<br />

1 2.67 03-26700 $44.50<br />

1-1/4 4.173 03-26850 $29.99<br />

1-3/8 5.049 03-26900 $35.55<br />

2 11.20 03-26950 $77.80<br />

STAINLESS STEEL ROD TYPE 304 CD<br />

3/16” Diameter type 304 CD stainless steel rod. Used in “new canard”<br />

for Long-EZ as specified by RAF.<br />

P/N 03-26600 ...................... $3.00/ft.<br />

52 WWW.AIRCRAFTSPRUCE.COM<br />

STAINLESS STEEL TUBING<br />

Tubing Type O D. Wall Part No. Price/Ft.<br />

304 Welded 3/8” .028” 03-16100 $6.75<br />

321 Welded 1-1/2” .035” 03-16300 $20.90<br />

321 Welded 1- 3/4” .035” 03-16400 $22.93<br />

321 Welded 2” .035” 03-16500 $24.85<br />

304 Seamless 1/8 .020” 03-00148 $11.78<br />

304 Seamless 1/8” .035” 03-16010 $3.95<br />

304 Seamless 3/16” .035” 03-16020 $4.97<br />

304 Seamless 1/4” .035” 03-16030 $2.96<br />

304 Seamless 5/16” .035” 03-16040 $5.75<br />

304 Seamless 3/8” .035” 03-16045 $3.20<br />

304 Seamless 1/2” .035” 03-16050 $7.97<br />

304 Seamless 5/8” .035” 03-16060 $5.85<br />

321 Seamless 1-1/4” .028” 03-16540 $22.50<br />

321 Seamless 1-1/2” .035” 03-16560 $28.60<br />

BUSHING STOCK 1015/1020 STEEL<br />

Seamless mechanical tubing may be used either statically or dy namically.<br />

Its close tolerance, good fin ish and dense structure make it ideal<br />

for parts such as shafts, bushings, bearings, etc. Tensile strength<br />

80,000 PSI. Drill or ream for proper bolt fit.<br />

SPECIFY CUTTING INSTRUCTIONS FOR SHIPMENT<br />

O.D. I.D. Wall Part No. Price/Ft.<br />

3/8” 1/4” .065” 03-16700 $2.44<br />

1/2” 3/8” .065” 03-16900 $1.88<br />

5/8” 1/2” .065” 03-17100 $2.16<br />

ROUND BRASS SEAMLESS TUBING<br />

O.D. I.D Wall Part No. Price / Ft.<br />

1 /4” 3/16” .032” 03-17300 $1.78<br />

5 /16” 3/16” .065” 03-17400 $5.60<br />

7 / 16” 5/16” .065” 03-17600 $8.70<br />

1/ 2” 3/8” .065” 03-17800 $10.55<br />

4130 ROUND STEEL ROD<br />

COLD FIN ISHED<br />

SPEC. MLL-S-6758A-NORMALIZED<br />

Dia (In.) Wt./Ft. Part No. Price / Ft.<br />

1/8 .042 03-20100 $1.10<br />

3/16 .092 03-20200 $1.84<br />

1/4 .167 03-20300 $2.06<br />

5/16 .261 03-20400 $2.82<br />

3/8 .376 03-20500 $5.40<br />

7/16 .511 03-20600 $1.77<br />

1/2 .668 03-20700 $6.50<br />

9/16 .845 03-20800 $3.35<br />

5/8 1.043 03-20900 $2.78<br />

3/4 1.502 03-21000 $5.40<br />

7/8 2.044 03-21100 $13.60<br />

1 2.670 03-21200 $9.50<br />

1-1/4 4.173 03-21300 $11.70<br />

1-3/8 5.049 03-21400 $35.50<br />

1-1/2 6.008 03-21500 $24.50<br />

1-3/4 8.178 03-21600 $30.85<br />

Ordering tubing/bar by the foot. Add a dash number after<br />

part number to indicate length of tubing required.<br />

Ex: 3 ft required add -3, 03-00100-3.<br />

IF MFG TEST REPORTS ARE REQUIRED THERE IS A $15.00 CHARGE PER ORDER.<br />

PLEASE IN DI CATE AT TIME OF ORDER<br />

3/8” PIPER CHANNEL<br />

Available in mild steel. 0.020” thick.<br />

6-ft. length ....... P/N 05-04564 .......$10.80<br />

Prices Subject to Change Without Notice


Thickness<br />

(In.)<br />

Prices Subject to Change Without Notice<br />

4130 SHEET<br />

4130 STEEL SHEETS & STRIPS MIL-S-6345A NORMALIZED<br />

This chromium-molybdenum alloy is one of the most widely used aircraft steels because of its combination of weldability,<br />

ease of fabrication and mild harde na bil ity. It will respond to heat treatment to high strength levels and yet, in the annealed<br />

condition, it has adequate strength for many applications. Used for the manufacture of parts and components. Tensile<br />

strength 75,000-85,000 PSI. Furnished cold-rolled and oiled in sheet thicknesses of .025-.125 inch. Sheets of .190-.250<br />

inch and greater thickness are hot-rolled, pickled and oiled. Sheared to sheet and strip sizes listed below. Subject to<br />

availability of normalized sheet, annealed 4130 sheet may be substituted.<br />

Price per Piece<br />

6” x 12’ 9” x 9” 9” x 18” 18” x 18” 18” x 36” 18” x 72” Wt.**<br />

Part No. Price Part No. Price Part No. Price Part No. Price Part No. Price Part No. Price (Lbs.)<br />

.025 03-21800 $1.58 03-21850 $2.84 03-21900 $5.04 03-22000 $11.25 03-22100 $22.50 03-22150 $45.00 2.30<br />

.032 03-22510 $4.75 03-22515 $5.50 03-22520 $10.75 03-22525 $21.25 03-22530 $42.25 03-22535 $83.75 ---<br />

.040 03-22600 $3.35 03-22650 $3.77 03-22700 $7.75 03-22800 $14.96 03-22900 $29.93 03-22950 $59.85 3.75<br />

.050 03-23000 $1.94 03-23050 $4.35 03-23100 $8.75 03-23200 $17.46 03-23300 $34.93 03-23350 $69.85 4.80<br />

.063 03-23400 $5.25 03-23450 $6.75 03-23500 $11.75 03-23600 $21.75 03-23700 $42.65 03-23750 $83.75 5.85<br />

.071 03-23800 $6.75 03-23850 $7.75 03-23900 $14.85 03-24000 $29.85 03-24100 $59.60 03-24150 $119.95 6.55<br />

.080 03-24200 $6.25 03-24250 $8.50 03-24300 $14.75 03-24400 $26.75 03-24500 $51.75 03-24550 $103.95 7.15<br />

.090 03-24600 $8.75 03-55500 $9.25 03-24700 $18.25 03-24800 $36.25 03-24900 $72.25 03-24950 $144.95 8.15<br />

.100 03-25000 $8.39 --- --- 03-25100 $18.72 03-25200 $37.44 03-25300 $74.88 03-25350 $149.75 10.45<br />

.125 03-55300 $9.95 03-25370 $13.25 03-25400 $22.75 03-25500 $42.50 03-25600 $82.00 --- --- 11.25<br />

.190 --- -- 03-25660 $18.70 03-25700 $34.00 03-25750 $71.50 03-26025 $136.95 --- --- 17.50<br />

.250 --- --- 03-25850 $21.78 03-25900 $44.65 03-25950 $87.25 03-26050 $174.50 03-00106 $349.00 94.00<br />

** Wt. per 18” x 18” sheet.<br />

4130 STEEL STRIPS<br />

Thickness Size Part No. Price*<br />

.025 5/8” x 72” 03-18000-6 $1.58<br />

.025 1” x 72” 03-18100-6 $2.52<br />

.032 5/8” x 72” 03-18110-6 $2.95<br />

.032 1” x 72” 03-18120-6 $4.75<br />

.032 2” x 72” 03-18130-6 $9.50<br />

.032 3” x 72” 03-18140-6 $13.50<br />

.040 5/8” x 72 03-18200-6 $2.10<br />

.040 1” x 72” 03-18300-6 $3.35<br />

.040 2” x 72” 03-18310-6 $6.64<br />

.040 3” x 72” 03-18320-6 $9.90<br />

.050 1” x 72” 03-18400-6 $4.19<br />

.050 2” x 72” 03-18410-6 $8.38<br />

.050 3” x 72” 03-18420-6 $11.88<br />

.063 5/8” x 72” 03-18500-6 $3.35<br />

.063 3/4” x 72” 03-18600-6 $3.35<br />

.063 1” x 72” 03-18700-6 $4.95<br />

.063 1-1/4” x 72” 03-18800-6 $6.75<br />

.063 1-1/2” x 72” 03-18900-6 $6.75<br />

.063 2” x 72” 03-19000-6 $9.95<br />

.063 3” x 72” 03-19100-6 $13.50<br />

.071 5/8” x 72” 03-19180-6 $4.20<br />

.071 1” x 72” 03-19200-6 $6.75<br />

.071 2” x 72” 03-19210-6 $13.50<br />

.071 3” x 72” 03-19220-6 $19.92<br />

.080 5/8” x 72” 03-19280-6 $4.20<br />

.080 1” x 72” 03-19290-6 $6.25<br />

.080 2” x 72” 03-19300-6 $11.75<br />

.090 1” x 72” 03-19400-6 $8.75<br />

.090 1-1/2” x 72” 03-19500-6 $12.25<br />

.090 2” x 72” 03-19520-6 $17.50<br />

.090 3” x 72” 03-19600-6 $24.25<br />

.100 1” x 72” 03-19610-6 $8.39<br />

.100 1-1/2” x 72” 03-19620-6 $12.58<br />

.100 3” x 72” 03-19630-6 $25.01<br />

.125 1” x 72” 03-19700-6 $9.93<br />

.125 1-1/2” x 72” 03-19800-6 $13.25<br />

.125 2” x 72” 03-19820-6 $19.50<br />

.125 3” x 72’’ 03-19900-6 $26.00<br />

.250 1-1/4” x 18” 03-20000 $6.90<br />

* 3-Ft. lengths available at the half price of<br />

6’ lengths.<br />

6 ft. lengths are subject to UPS oversize<br />

charges. Consider 3 ft. lengths which ship<br />

at cheaper rates<br />

4130 STEEL SHEET<br />

Less 10% discount on 6 sheets 18” x 36” or 3 sheets of 18” x 72” per part number.<br />

4130 STEEL SHEET<br />

(As Used in Christavia Kits)<br />

Thickness Size Part No. Price<br />

.040 8” x8” 03-56302 $2.95<br />

.040 12” x 12” 03-56304 $6.64<br />

.040 12” x 20” 03-56316 $11.13<br />

.040 10” x 26’ 03-56312 $12.35<br />

.040 12” x 24” 03-56306 $13.65<br />

.040 14” x 30” 03-56308 $19.40<br />

.040 18” x30” 03-56310 $24.90<br />

.040 24” x 24” 03-56314 ---<br />

.050 4” x 24” 03-56320 $5.17<br />

.050 12” x 12” 03-56318 $7.76<br />

.050 8” x 24” 03-56322 $10.50<br />

.050 12” x 24” 03-56324 $15.65<br />

.063 10” x 10” 03-56326 $6.75<br />

.063 10” x 14” 03-56332 $8.50<br />

.063 12” x 12” 03-56328 $9.93<br />

.063 12” x 24” 03-56330 $18.50<br />

.071 4” x 4” 03-56334 $1.44<br />

.071 12” x 12” 03-56336 $13.50<br />

.071 12” x 24” 03-56338 $19.90<br />

.080 2” x 10” 03-56354 $2.10<br />

.080 12” x 24” 03-56340 $22.50<br />

.090 2” x 10” 03-56344 $2.25<br />

.090 6” x 8” 03-56342 $10.70<br />

.090 12” x 24” 03-56346 $32.25<br />

.125 10” x 24” 03-56348 $29.25<br />

.125 12” x 24” 03-56350 $35.70<br />

E4340 RECT AN GU LAR<br />

FLAT STEEL<br />

SPEC. MIL-S-5000 AN NEALED<br />

This chromium-nickel-molybdenum alloy, “king” of<br />

the hard en ing grades of alloy steels, pos sesses<br />

much deep er hardenability than the 4100 series.<br />

The fatigue-tensile ratio makes it ideal for highly<br />

stressed parts such as landing gear legs, and is<br />

often referred to as “spring steel”. Ten sile strength<br />

is about 110,000 PSI. It is dif fi cult to weld but can<br />

be welded by any of the common welding processes<br />

providing the section is preheated and stress<br />

relieved after welding.<br />

Size (In.) Wt./Ft (Lbs.) Part No. Price/Ft.<br />

1/4 x 1-1/2 1.275 03-26100 $20.50<br />

1/4 x 2 1.702 03-26150 $18.00<br />

3/8 x 2 2.550 03-26200 $38.50<br />

1/2 x 3 5.100 03-26300 $34.60<br />

1/2 x 4 6.800 03-26400 $54.75<br />

IF MFG TEST REPORTS ARE REQUIRED THERE IS A $15.00 CHARGE PER ORDER.<br />

PLEASE IN DI CATE AT TIME OF ORDER<br />

WWW.AIRCRAFTSPRUCE.COM<br />

VACUUM MELTED LOW<br />

ALLOY 4130 STEEL<br />

WELD ING WIRE<br />

This high quality welding rod is produced from<br />

vacuum melted material. This material has<br />

ultra-low levels of oxygen, hydrogen, and nitrogen<br />

and is extremely low in trace elements.<br />

This rod is cleaner than standard rods and is<br />

the best avail able for 4130 welding. .062 dia.<br />

36” long. Appro. 32 units per pound.<br />

P/N 03-27600 .........$66.75/lb.<br />

BRASS BRAZING ROD<br />

1/16” ................ P/N 03-27625 ........$12.50/lb.<br />

3/32” ................ P/N 03-00118 ........$11.50/lb.<br />

WELD ING ROD NO. 7<br />

For big-strength welds in steel plate, sheet,<br />

struc tural shapes, pipe and steel castings.<br />

Supplied in 36” lengths in sizes 1/16”, 3/32”<br />

and 1/8”.<br />

NO. 32CMS – Rec om mended for 4130 steel<br />

struc tures for most satisfactory results. This<br />

rod is heat-treat able after welding.<br />

1/16” Dia ........P/N 03-27000 ..... $9.95/lb.<br />

3/32” Dia ........P/N 03-27100 ... $18.50/lb.<br />

1/8” Dia. .........P/N 03-27200 ..... $9.85/lb.<br />

NO. 7 – Used in general commercial welding<br />

and by many mechanics for non-heat-treated<br />

airframe re pairs.<br />

1/16” Dia ........P/N 03-27300 ....$14.50/lb.<br />

3/32” Dia ........P/N 03-27400 ......$8.45/lb.<br />

1/8” Dia. .........P/N 03-27500 ....$13.60/lb.<br />

WELD BRUSH<br />

Stainless steel bristles set in curved wooden<br />

han dle. Just right for cleaning welds. 1/2” Wide<br />

x 8” Long.<br />

P/N 03-26500 ...........$2.25<br />

For Alumium Welding Rod, see page 56.<br />

For Welding Equipment Tools Section.<br />

53<br />

CM<br />

WP<br />

ME<br />

HA<br />

AP<br />

LG<br />

EP<br />

CS<br />

IN<br />

EL<br />

AV<br />

TO<br />

PS<br />

BV


ALUMINUM – THE MOST COMMON GRADES<br />

CM<br />

WP<br />

ME<br />

HA<br />

AP<br />

LG<br />

1100 This grade is commercially pure aluminum. It is soft and<br />

ductile and has excellent workability. It is ideal for applications<br />

involving intricate forming because it work hardens more slowly<br />

than other alloys. It is the most weldable of aluminum alloys, by<br />

any method. It is non heat-treatable. It has excellent re sis tance to<br />

corrosion and is widely used in the chemical and food processing<br />

in dus tries. It responds well to decorative finishes which make it<br />

suitable for giftware.<br />

2011 This is the most free-machining of the common aluminum<br />

alloys. It also has excellent mechanical properties. Thus, it is widely<br />

used for automatic screw machine products in parts requiring extensive<br />

ma chin ing.<br />

2014 & 2017 The 2017 alloy combines excellent machinability<br />

and high strength with the result that it is one of the most widely<br />

used alloys for auto matic screw machine work. It is a tough, ductile<br />

alloy suitable for heavy-duty structural parts. Its strength is slightly<br />

less than that of 2014.<br />

5052 This is the highest strength alloy of the more common non<br />

heat-treatable grades. Fatigue strength is higher than most aluminum<br />

alloys.In addition this grade has particularly good resistance<br />

to marine at mos phere and salt water cor ro sion. It has excellent<br />

workability. It may be drawn or formed into intricate shapes and its<br />

slightly greater strength in the annealed condition minimizes tearing<br />

that occurs in 1100 and 3003. Applications: Used in a wide variety of<br />

applications from aircraft com po nents to home appliances, marine<br />

and transportation industry parts, heavy duty cooking utensils and<br />

equipment for bulk processing of food.<br />

5083 & 5086 For many years there has been a need for<br />

aluminum sheet and plate alloys that would offer, for high strength<br />

welded ap pli ca tions, several distinct benefits over such alloys as<br />

5052 and 6061. Some of the benefits fabricators have been seeking<br />

are greater design ef fi ciency, better weld ing characteristics,<br />

good forming properties, excellent re sis tance to corrosion and the<br />

same economy as in other non heat-treatable alloys. Metallurgical<br />

re search has developed 5083 and 5086 as superior weldable alloys<br />

which fill these needs. Both alloys have virtually the same characteristics<br />

with 5083 having slightly higher mechanical properties<br />

due to the increased manganese content over 5086. Ap pli ca tions:<br />

unfired pressure vessels, missile containers, heavy-duty truck and<br />

trailer as sem blies, boat hulls and superstructures.<br />

EP<br />

CS<br />

IN<br />

EL<br />

AV<br />

TO<br />

PS<br />

BV<br />

2024 This is one of the best known of the high strength aluminum<br />

alloys. With its high strength and excellent fatigue resistance, it is<br />

used to advantage on struc tures and parts where good strength-toweight<br />

ratio is desired. It is readily machined to a high finish. It is<br />

readily formed in the annealed condition and may be subsequently<br />

heat treated. Arc or gas welding is generally not recommended,<br />

although this alloy may be spot, seam or flash welded. Since corrosion<br />

resistance is relatively low, 2024 is commonly used with an<br />

anodized finish or in clad form (“Alclad”) with a thin surface layer of<br />

high purity aluminum. Applications: air craft structural components,<br />

aircraft fittings, hardware, truck wheels and parts for the trans porta<br />

tion industry.<br />

3003 This is the most widely used of all aluminum alloys. It is<br />

essentially com mer cially pure aluminum with the addition of man ganese<br />

which increases the strength some 20% over the 1100 grade.<br />

Thus, it has all the excellent char ac ter is tics of 1100 with higher<br />

strength. It has excellent corrosion resistance. It has excellent workability<br />

and it may be deep drawn or spun, welded or brazed. It is<br />

non heat treatable. Applications: cooking utensils, decorative trim,<br />

awnings, sid ing, storage tanks, chemi cal equip ment.<br />

5005 This alloy is generally considered to be an improved version<br />

of 3003. It has the same general mechanical properties as 3003 but<br />

appears to stand up better in actual service. It is readily workable.<br />

It can be deep drawn or spun, welded or brazed. It has excellent<br />

corrosion resistance. It is non heat-treatable. It is well suited for<br />

anodizing and has less tendency to streak or discolor. Applications<br />

same as 3003.<br />

6061 This is the least expensive and most versatile of the heattreatable<br />

alu mi num alloys. It has most of the good qualities of aluminum.<br />

It offers a range of good mechanical properties and good<br />

corrosion resistance. It can be fabricated by most of the commonly<br />

used tech niques. In the annealed condition it has good workability.<br />

In the T4 condition fairly severe forming operations may be accomplished.<br />

The full T6 properties may be obtained by artificial aging.<br />

It is welded by all methods and can be furnace brazed. It is available<br />

in the clad form (“Alclad”) with a thin surface layer of high purity<br />

aluminum to improve both appearance and corrosion resistance.<br />

Applications: This grade is used for a wide variety of products and<br />

ap pli ca tions from truck bodies and frames to screw machine parts<br />

and structural components. 6061 is used where ap pear ance and<br />

better corrosion resistance with good strength are required.<br />

6063 This grade is commonly referred to as the architectural<br />

alloy. It was developed as an extrusion alloy with relatively high tensile<br />

prop er ties, excellent finishing characteristics and a high degree<br />

of re sis tance to corrosion. This alloy is most often found in various<br />

interior and exterior architectural applications, such as windows,<br />

doors, store fronts and assorted trim items. It is the alloy best suited<br />

for anodizing applications - either plain or in a variety of colors.<br />

7075 This is one of the highest strength aluminum alloys available.<br />

Its strength-to weight ratio is excellent and it is ideally used for<br />

highly stressed parts. It may be formed in the annealed condition<br />

and sub se quently heat treated. Spot or flash welding can be used,<br />

although arc and gas welding are not recommended. It is available<br />

in the clad (“Alclad”) form to improve the corrosion resistance<br />

with the over-all high strength being only mod er ate ly affected.<br />

Applications: Used where high est strength is needed.<br />

54 WWW.AIRCRAFTSPRUCE.COM<br />

Prices Subject to Change Without Notice


ALUMINUM ALLOY DESIGNATIONS<br />

ALUMINUM ALLOY DESIGNATIONS<br />

The aluminum industry uses a four-digit index system for the designation<br />

of its wrought aluminum alloys.<br />

As outlined below, the first digit in di cates the alloy group according to<br />

the major alloying elements.<br />

1XXX SERIES<br />

In this group. minimum aluminum content is 99%. and there is no<br />

major alloying element.<br />

The second digit indicates modifications in impurity limits. If the second<br />

digit is zero, there is no special control on in di vid ual impurities.<br />

Digits 1 through 9, which are assigned consecutively as needed, indicate<br />

special control of one or more individual impurities.<br />

The last two digits indicate specific minimum aluminum content.<br />

Al though the absolute minimum aluminum content in this group is 99%<br />

the minimum for certain grades is higher than 99%, and the last two<br />

digits represent the hundredths of a per cent over 99.<br />

Thus, 1030 would indicate 99.30% mini mum aluminum. without special<br />

control on individual impurities. The des ig na tions 1130, 1230,<br />

1330, etc.. indicate the same purity with special control on one or<br />

more impurities. Likewise. 1100 in di cates minimum aluminum content<br />

of 99.00% with individual impurity control.<br />

2XXX THROUGH 9XXX SERIES<br />

The major alloying elements are in di cated by the first digit, as follows:<br />

2xxx Copper<br />

3xxx Manganese<br />

4xxx Silicon<br />

5xxx Magnesium<br />

6xxx Magnesium and silicon<br />

7xxx Zinc<br />

8xxx Other element<br />

9xxx Unused series<br />

The second digit indicates alloy modi fi ca tion. If the second digit is<br />

zero. it indicates the original alloy: digits 1 through 9, which are<br />

assigned con secu tively, indicate alloy modifications. The last two<br />

digits have no special sig nifi cance, serving only to identify the dif ferent<br />

alloys in the group.<br />

EXPERIMENTAL ALLOYS<br />

Experimental alloys are designated ac cord ing to the four digit system,<br />

but they are prefixed by the letter X. The prefix is dropped when<br />

the alloy becomes standard. During development, and before they<br />

are designated as experimental, new alloys are identified by serial<br />

num bers assigned by their originators. Use of the serial number is<br />

dis con tin ued when the X number is assigned.<br />

ALUMINUM TEMPER DESIGNATIONS<br />

Temper designations of wrought alu mi num alloys consist of suffixes<br />

to the numeric alloy designations. For example, in 3003-H14, 3003<br />

denotes the alloy and “H14” denotes the temper, or degree of hardness.<br />

The temper designation also reveals the method by which the hardness<br />

was obtained. Temper designations differ between non heat-treatable<br />

alloys and heat-treatable alloys. and their meanings are given below:<br />

NON HEAT-TREATABLE ALLOYS<br />

The letter “H” is always followed by 2 or 3 digits. The first digit indicates<br />

the particular method used to obtain the temper. as follows:<br />

— Hl means strain hardened only.<br />

— H2 means strain hardened, then partially annealed.<br />

— H3 means strain hardened, then stabilized.<br />

The temper is indicated by the second digit as follows:<br />

2 1/4 hard<br />

4 I/2 hard<br />

6 3/4 hard<br />

8 full hard<br />

9 extra hard<br />

Added digits indicate modification of standard practice.<br />

HEAT-TREATABLE ALLOYS<br />

-F As fabricated<br />

-O Annealed<br />

-T Heat treated<br />

The letter “T” is always followed by one or more digits. These digits indicate<br />

the method used to produce the stable tempers, as follows:<br />

-T3 Solution heat treated, then cold worked.<br />

-T351 Solution heat treated, stress-relieved stretched, then cold<br />

worked.<br />

-T36 Solution heat treated, then cold worked (controlled).<br />

-T4 Solution heat treated, then naturally aged.<br />

-T451 Solution heat treated, then stress relieved stretched.<br />

-T5 Artificially aged only.<br />

-T6 Solution heat treated, then artificially aged.<br />

-T61 Solution heat treated (boiling water quench), then artificially<br />

aged.<br />

-T651 Solution heat treated, stress-relieved stretched, then ar tifi<br />

cially aged (precipitation heat treatment).<br />

-T652 Solution heat treated, stress relieved by com pres sion.<br />

then artificially aged.<br />

-T7 Solution heat treated, then stabilized.<br />

-T8 Solution heat treated, cold worked, then artificially aged.<br />

-T81 Solution heat treated, cold worked (controlled), then artificially<br />

aged.<br />

-T851 Solution heat treated, cold worked, stress-relieved<br />

stretched, then artificially aged.<br />

-T9 Solution heat treated, artificially aged, then cold worked.<br />

-T10 Artificially aged, then cold worked.<br />

Added digits indicate modification of standard practice.<br />

COMPARISON OF MODERN & OLD SYSTEMS OF ALU MI NUM AL LOY DESIGNATION<br />

CM<br />

WP<br />

ME<br />

HA<br />

AP<br />

LG<br />

EP<br />

CS<br />

IN<br />

EL<br />

AV<br />

TO<br />

Although the old system of aluminum identification has been obsolete for many years, stock with<br />

the old markings is still occasionally found. The following comparison is presented as an aid in identifying<br />

such materials in terms of the modern system.<br />

In the old system, alloy composition was indicated by a one- or two-digit number followed by the<br />

letter “S” to indicate that it was a wrought alloy, i.e., an alloy that could be shaped by rolling, drawing<br />

or forging. Any variation in the basic composition was indicated by a letter preceding the numerical<br />

alloy designation. For example, A17S was a modification of the basic alloy 17S. In modern terminology<br />

these two alloys are designated 2117S and 2017S, respectively. Temper was designated by a<br />

second letter: “O” for soft (annealed), “H”for strain hardness of non heat-treatable alloys, and “T”for<br />

hardness of heat-treatable alloys. Degree of hardness of non heat-treatable alloys was indicated by a<br />

fraction preceding the letter “H”. For example, 3S1/4H would be quarter-hard 3S alloy.<br />

The following Table gives examples of the old and modern designations of some common aluminum<br />

alloys.<br />

Modern System Old System<br />

1100 2S<br />

3003 3S<br />

3003-0 3SO<br />

2014 14S<br />

2017 17S<br />

2117 A17S<br />

<strong>2018</strong> 18S<br />

2218 B18S<br />

2024T<br />

24ST<br />

5052 52S<br />

7075T6<br />

75ST6<br />

PS<br />

BV<br />

Prices Subject to Change Without Notice<br />

WWW.AIRCRAFTSPRUCE.COM<br />

55


CM<br />

WP<br />

ME<br />

HA<br />

AP<br />

LG<br />

EP<br />

CS<br />

IN<br />

EL<br />

AV<br />

TO<br />

PS<br />

BV<br />

Heat-Treatable Alloys Non-Heat Treatable<br />

Alloys<br />

Alloy<br />

ALUMINUM PLATE & SHEET DATA<br />

Gen’l. Availability<br />

Temper<br />

Flat Sheet<br />

Coil Sheet<br />

Ratings A, B, C, D are relative in de creas ing order of merit. weldability and brazability<br />

ratings are spe cif i cal ly de fined as:<br />

A - Generally weldable by all com mer cial procedures and methods.<br />

B - Weldable with special technique or specific ap pli ca tions which justify<br />

pre lim i nary<br />

trials or testing to develop weld ing procedure and weld per for mance.<br />

C -Limited weldability because of crack sensitivity or loss on resistance to<br />

cor ro sion,<br />

and all mechanical properties.<br />

D - No commonly used welding meth ods have so far been de vel oped.<br />

ALUMINUM ALLOY CHARACTERISTICS<br />

O x x x - A A D A A A B 11 15.5 3.5 1 - 15-30 -<br />

1100 H14 X X X - A A C A A A A 16 21 14 1 - 3-9 -<br />

F - - - X - - - - - - - - - - - - -<br />

O X X X - A A D A A A B 14 19 5 1 - 14-25 -<br />

3003 H14 X X X - A B C A A A A 20 26 17 1 - 1-7 -<br />

F - - - X - - - - - - - - - - - - -<br />

O X X X - A A D C A A B 25 31 9.5 1 - 15-20 -<br />

5052 H32 X X X X A B C C A A A 31 38 23 1 - 4-9 11-12<br />

H34 X X X - A B C C A A A 34 41 26 1 - 3-7 -<br />

O 3 X - - X C B D D D C B - 32 - 14 12 12<br />

Bare T3 X - - - C C B D D C A 63-64 - 42 - 10-15 -<br />

2024 T351 - - - X C C B D D C A 56-64 - 40-41 - - 4-12<br />

T42 2 - - - - C C B D D C A 58-62 - 38 - 12-15 4-12<br />

O 3 X X - X A B D D D C B - 30-32 - 14 10-12 12<br />

Alclad T3 X - - - A D B D D C A 58-63 - 39-40 - 10-15 -<br />

2024 T351 - - - X A D B D D C A 56-63 - 40-41 - - 4-8<br />

T42 2 - - - - A D B D D C A 55-61 - 34-38 - 10-15 4-12<br />

O 31 X X - X A A D A A A B - 22 12 12 10-18 16-18<br />

T4 X - - - A C C A A A A 30 - 16 - 10-16 -<br />

6061 T6 X - - - A C C A A A A 42 - 35 - 4-10 -<br />

T651 - - - X A C C A A A A 40-42 - 35 - - 6-10<br />

T42 2 - - - - A C C A A A A 30 - 14 - 10-16 16-18<br />

O 1 X - - - C D D D D D B - 40 - 21 10 -<br />

Bare T6 X - - - C D B D D D B 76-77 - 65-66 - 7-8 -<br />

7075 T651 - - - X C D B D D D B 67-77 - 53-66 - - 2-8<br />

Alclad O 1 X X - - A B C D D D B - 36-39 - 20-21 9-10 -<br />

7075 T6 X - - - A D B D D D B 68-75 - 58-64 - 5-8 -<br />

1 - These yield strengths not determined unless specifically requested.<br />

2 - Although sheet and plate are not sold in this temper, material heat treated<br />

from any temper by the user should attain the mechanical properties<br />

applicable to this temper.<br />

3 - Annealed (0 temper) material shall, upon heat treatment, be capable of<br />

developing the mechanical properties applicable to T 42 temper material.<br />

4 - Annealed (0 temper) material shall, upon heat treatment and aging, be capable<br />

of developing the mechanical properties applicable to T 67 temper material.<br />

APPROXIMATE MINIMUM RADII FOR 90° COLD BEND<br />

Where range is shown, use smaller radius with extreme caution.<br />

ALLOY TEMPER RADII’ For Various Thicknesses Expresses in Terms of Thickness “t”<br />

1/64 Inch 1/32 Inch 1/16 Inch 1/8 Inch 3/16 Inch 1/4 Inch 3/8 Inch 1/2 Inch<br />

-O O O O O O O O 1t-2t<br />

-H12 O O O O O-1t O-1t O-1t 1t-3t<br />

1100 -H14 O O O O O-1t O-1t O-1t 2t-3t<br />

-H16 O O O-1t 1/2t-1-1/2t 1t-2t 1-1/2t-3t 2-1/2t-3-1/2t 3t-4t<br />

-H18 O-1t 1/2-1-1/2t 1t-2t 1-1/2t-3t 2t-4t 2t-4t 3t-5t 3t-6t<br />

Alclad -O O O O O O-1t O-1t 1-1/2t-3t 3t-5t<br />

-T3 1t-2t 1-1/2t-3t 2t-4t 3t-5t 4t-6t 4t-6t 5t-7t 5-1/2t-8t<br />

2014 -T4 1t-2t 1-1/2t-3t 2t-4t 3t-5t 4t-6t 4t-6t 5t-7t 5-1/2t-8t<br />

-T6 2t-4t 3t-5t 3t-5t 4t-6t 5t-7t 6t-10t 7t-10t 8t-11t<br />

-O 2 O O O O O-1t O-1t 1-1/2t-3t 3t-5t<br />

-T3 23 1-1/2t-3t 2t-4t 3t-5t 4t-6t 4t-6t 5t-7t 6t-8t 6t-9t<br />

2024 -36 2 2t-4t 3t-5t 4t-6t 5t-7t 5t-7t 6t-10t 7t-10t 8t-11t<br />

-T42 1-1/2t-3t 2t-4t 3t-5t 4t-6t 4t-6t 5t-7t 6t-8t 6t-9t<br />

-T81 3-1/2t-5t 4-1/2t-6t 5t-7t 6-1/2t-8t 7t-9t 8t-10t 9t-11t 9t-12t<br />

-T86 4t-5-1/2t 5t-7t 6t-8t 7t-10t 8t-11t 10t-13t 10t-13t 1t-2t<br />

-O O O O O O O O 1t-2t<br />

-H12 O O O O O-1t O-1t O-1t 1t-3t<br />

3003 -H14 O O O O-1t O-1t 1/2t-1-1/2t 1t-2-1/2t 1-1/2t-3t<br />

-H16 0-1t 01t 1/2t-1-1/2t 1t-2t 1-1/2t-3t 2t-4t 1-1/2t-4t 3t-5t<br />

-H18 1/2t-1-1/2t 1t-2t 1-1/2t-3t 2t-4t 3t-5t 4t-6t 4t-7t 5t-8t<br />

-O O O O O O-1t O-1t 1/2t-1-1/2t 1t-2t<br />

-H32 O O O O-1t O-1t 1/2t-1-1/2t 1t-2t 1-1/2t-2-1/2t<br />

5052 -H34 O O O-1t 1/2t-1-1/2t 1t-2t 1-1/2t-3t 2t-3t 2-1/2t-3-1/2t<br />

-H36 0-1t 1/2t-1-1/2t 1t-2t 1-1/2t--3t 2t-4t 2t-4t 2-1/2t-5t 3t-5-1/2t<br />

-H38 1/2t-1-1/2t 1t-2t 1-1/2t-3t 2t-4t 3t-5t 4t-6t 4t-7t 5t-8t<br />

-O O O O O O-1t O-1t 1/2t-2t 1t-1-1/2t<br />

6061 -T4 2 O-1t O-1t 1/2t-1-1/2t 1t-2t 1-1/2t-3t 2t-4t 2-1/2t-4t 3t-5t<br />

-T6 2 O-1t 1/2t-1-1/2t 1t-2t 1-1/2t-3t 2t-4t 3t-4t 3-1/2t-5-1/2t 4t-6t<br />

7075 -O O O O-1t 1/2t-1-1/2t 1t-2t 1-1/2t-3t 2-1/2t-4t 3t-5t<br />

-T6 2 2t-4t 3t-5t 4t-6t 5t-7t 5t-7t 6t10t 7t-11t 7t-12t<br />

1.Minimum permissible radius over which sheet or plate may be bent varies with<br />

nature of forming operation. type of forming equipment, and design and conditions<br />

of tools. Minimum working radius for a given material or hardest alloy and temper for<br />

a given radius can be ascertained only by actual trial under contemplated conditions<br />

of fabrication. Where range is shown, use a smaller radius with extreme caution.<br />

Cut to Length Sheet<br />

Plate<br />

Corrosion Resistance<br />

Typical Characteristics*<br />

Cold Workability<br />

Machinability<br />

Brazability<br />

Weldability<br />

Gas<br />

Arc<br />

Resistance, spot<br />

and steam<br />

Specified Mechanical Properties<br />

Where range is shown, property varies with<br />

specific width and/or thickness dimensions<br />

Tensile Strength - Ksi<br />

Ultimate<br />

Yield<br />

Minimum Maximum Minimum Maximum<br />

Elongation in 2”<br />

or 4 times diameter<br />

-percent minimum<br />

Sheet<br />

Plate<br />

2. Alclad sheet can be bent over slightly smaller radii than the corresponding<br />

tempers of the uncoated alloy.<br />

3. Immediately after quenching, this alloy can be formed over appreciable<br />

smaller radii. 4217661360076962<br />

56 WWW.AIRCRAFTSPRUCE.COM<br />

Prices Subject to Change Without Notice


ALUMINUM – STAINLESS- GALVANIZED SHEET<br />

Alloy &<br />

Temper<br />

2024T3<br />

Surface<br />

Finish<br />

2024-0 Alclad<br />

6061T4<br />

6061T6<br />

Prices Subject to Change Without Notice<br />

ALUMINUM SHEET<br />

Aluminum alloy sheet is sold in the thicknesses and sheet sizes shown in the table. Order by part number. No guarantee against<br />

scratches is possible due to the handling required to cut sheets to sizes shown.<br />

CUTTING CHARGES: We can cut standard sheet sizes shown in the table to special sizes, but spe cial order cutting charg es will<br />

apply. Cutting Charges range from $20 to $50 or more depending on sizes desired and num ber of cuts. Spe cial shapes are not cut,<br />

only straight edg es. Request quote on Cutting Charges prior to order, as spe cial cut pieces are not returnable.<br />

Thickness<br />

(In.)<br />

Wt./ Sq.Ft.<br />

(Lbs.)<br />

3003H-14 SOFT ALUMINUM SHEET<br />

Thick. P/N # 4’ x 12‘ P/N # 4’ x 8’ P/N # 4’ x 6’ P/N # 4’ x 4’<br />

.020 03-31410 $105.80** 03-31420 $84.64 03-31430 $63.48 03-31440 $42.32<br />

.025 03-32410 $65.75 03-32420 $43.40 03-32430 $32.88 03-32440 $21.70<br />

.032 03-33410 $83.75 03-33420 $56.11 03-33430 $41.88 03-33440 $27.64<br />

.040 03-34410 $118.75 03-34420 $78.38 03-34430 $59.38 03-34440 $39.19<br />

.050 03-34510 $125.95 03-34520 $83.13 03-34530 $62.98 03-34540 $41.56<br />

.063 03-34610 $156.95 03-34620 $103.59 03-34630 $78.48 03-34640 $51.79<br />

** Length of full sheet of .025 thickness is 10 ft.<br />

For 2’x4’ pcs. of 3003H-14 use “45” as last 2 digits of P/N (Ex: 03-34645)<br />

5052H-32 ALUMINUM SHEET<br />

FOR FUEL TANKS<br />

5052H32 Aluminum alloy sheets for fab ri ca tion of fuel<br />

tanks. Available in full sheets (48”x144”) & 1/2 sheets<br />

(48”x72”) only, in .040 & .050 thicknesses. May be combined with other<br />

aluminum sheets for discount. See ship ping specs above.<br />

.032 Thickness Full Sheet ...............P/N 03-30810 .......... $77.75<br />

Half Sheet ................P/N 03-30860 .......... $38.88<br />

.040 Thick ness Full Sheet ................P/N 03-30900 .......... $99.85<br />

Half Sheet ................P/N 03-30950 .......... $49.93<br />

.050 Thickness Full Sheet ................P/N 03-31000 ........ $125.75<br />

Half Sheet ................P/N 03-31050 .......... $62.88<br />

Price Per Sheet<br />

4’ x 12’ 4’ x 8’ 4’ x 6’ 4’ x 4’ 2’ x 4’<br />

Part No. Price Part No. Price Part No. Price Part No. Price Part No. Price<br />

.016 .230 03-27710 $114.75 03-27720 $76.88 03-27730 $57.38 03-27740 $37.87 03-27750 $19.51<br />

.020 .288 03-27810 $119.85 03-27820 $80.30 03-27830 $59.93 03-27840 $39.55 03-27850 $20.38<br />

.025 .360 03-27910 $132.75 03-27920 $88.94 03-27930 $66.38 03-27940 $43.81 03-27950 $22.57<br />

.032 .461 03-28010 $169.90 03-28020 $113.83 03-28030 $84.95 03-28040 $56.07 03-28050 $28.88<br />

.040 .576 03-28110 $189.90 03-28120 $127.23 03-28130 $94.95 03-28140 $62.67 03-28150 $32.28<br />

.050 .720 03-28210 $236.95 03-28220 $158.76 03-28230 $118.48 03-28240 $78.19 03-28250 $40.28<br />

Alclad .063 .907 03-28310 $291.95 03-28320 $195.61 03-28330 $145.98 03-28340 $96.34 03-28350 $49.63<br />

.071 1.02 03-28410 $325.00 03-28420 $217.75 03-28430 $162.50 03-28440 $107.25 03-28450 $55.25<br />

.080 1.15 03-28510 $406.00 03-28520 $272.02 03-28530 $203.00 03-28540 $133.98 03-28550 $69.02<br />

.090 1.30 03-28610 $457.00 03-28620 $306.19 03-28630 $228.50 03-28640 $150.81 03-28650 $77.69<br />

.125 1.80 03-28710 $631.00 03-28720 $422.77 03-28730 $315.50 03-28740 $208.23 03-28750 $107.27<br />

.160 - 03-70010 $962.00 03-70020 $639.00 03-70030 $480.95 03-70040 $319.95 03-70050 $159.95<br />

.190 2.74 03-28810 $947.00 03-28820 $633.00 03-28830 $472.95 03-28840 $311.95 03-28850 $159.95<br />

Bare .250 3.60 03-28910 $1,126.00 03-28920 $753.00 03-28930 $563.00 03-28940 $370.95 03-28950 $190.95<br />

Bare<br />

Bare<br />

6061-0 Bare<br />

7075T6<br />

Alclad<br />

7075-0 Alclad<br />

.032 .461 03-29010 $154.75 03-29020 $103.68 03-29030 $77.38 03-29040 $51.07 03-29050 $26.31<br />

.040 .576 03-29110 $178.85 03-29120 $119.83 03-29130 $89.43 03-29140 $59.02 03-29150 $30.41<br />

.025 .353 03-29210 $126.95 03-29220 $85.06 03-29230 $63.48 03-29240 $41.89 03-29250 $21.58<br />

.032 .452 03-29310 $98.90 03-29320 $66.26 03-29330 $49.45 03-29340 $32.64 03-29350 $16.81<br />

.040 .564 03-29410 $141.75 03-29420 $94.97 03-29430 $70.88 03-29440 $46.78 03-29450 $24.10<br />

.050 .706 03-29510 $229.95 03-29520 $154.07 03-29530 $114.98 03-29540 $75.88 03-29550 $39.09<br />

.063 .889 03-29610 $202.95 03-29620 $135.98 03-29630 $101.48 03-29640 $66.97 03-29650 $34.50<br />

.080 1.13 03-29710 $285.00 03-29720 $190.95 03-29730 $142.50 03-29740 $94.05 03-29750 $48.45<br />

.125 1.76 03-29810 $418.00 03-29820 $280.06 03-29830 $209.00 03-29840 $137.94 03-29850 $71.06<br />

.016 .228 03-08910 $98.75 03-08920 $65.18 03-08930 $49.38 03-08940 $32.59 03-08950 $16.79<br />

.020 .285 03-09910 $107.75 03-09920 $71.12 03-09930 $53.88 03-09940 $35.56 03-09950 $18.32<br />

.025 .353 03-29910 $127.75 03-29920 $85.59 03-29930 $63.88 03-29940 $42.16 03-29950 $21.72<br />

.032 .452 03-30010 $103.75 03-30020 $69.51 03-30030 $51.88 03-30040 $34.24 03-30050 $17.64<br />

.040 .570 03-31110 $126.75 03-31120 $84.92 03-31130 $63.38 03-31140 $41.83 03-31150 $21.04<br />

.050 .713 03-31210 $159.75 03-31220 $105.44 03-31230 $79.88 03-31240 $52.72 03-31250 $27.16<br />

.063 .889 03-30110 $199.85 03-30120 $133.90 03-30130 $99.93 03-30140 $65.95 03-30150 $33.98<br />

.090 1.27 03-30210 $279.95 03-30220 $187.57 03-30230 $139.98 03-30240 $92.38 03-30250 $47.59<br />

.125 1.76 03-30310 $398.00 03-30320 $266.66 03-30330 $199.00 03-30340 $131.34 03-30350 $67.66<br />

.190 03-10010 $597.00 03-10020 $398.95 03-10030 $297.95 03-10040 $196.95 0310050 $100.95<br />

.020 .282 03-30410 $113.75 03-30420 $76.21 03-30430 $56.88 03-30440 $37.54 03-30450 $19.34<br />

.040 .564 03-30510 $129.00 03-30520 $86.43 03-30530 $64.50 03-30540 $42.57 03-30550 $21.93<br />

.063 .889 03-30610 $198.75 03-30620 $132.85 03-30630 $99.75 03-30640 $65.75 03-30650 $33.75<br />

.080 1.13 03-30710 $212.95 03-30720 $142.68 03-30730 $106.48 03-30740 $70.27 03-30750 $36.20<br />

.025 .364 03-60010 $184.75 03-60020 $123.23 03-60030 $92.38 03-60040 $61.52 03-60050 $31.41<br />

.032 .466 03-61010 $175.95 03-61020 $117.36 03-61030 $87.98 03-61040 $58.59 03-61050 $29.91<br />

.040 .582 03-62010 $207.95 03-62020 $138.70 03-62030 $103.98 03-62040 $69.25 03-62050 $35.35<br />

.050 .727 03-63010 $315.00 03-63020 $210.11 03-63030 $157.50 03-63040 $104.90 03-63050 $53.55<br />

.063 .916 03-64010 $327.00 03-64020 $218.11 03-64030 $163.50 03-64040 $108.89 03-64050 $55.59<br />

.125 1.82 03-65010 $660.00 03-65020 $440.22 03-65030 $330.00 03-65040 $219.78 03-65050 $112.20<br />

.025 .364 03-66010 $140.75 03-66020 $93.88 03-66030 $70.38 03-66040 $46.87 03-66050 $23.93<br />

.032 .466 S10 $155.95 03-67020 $104.02 03-67030 $77.98 03-67040 $51.93 03-67050 $26.51<br />

.040 .582 03-68010 $189.95 03-68020 $126.70 03-68030 $94.98 03-68040 $63.25 03-68050 $32.29<br />

.063 .916 03-69010 $310.00 03-69020 $206.77 03-69030 $155.00 03-69040 $103.23 03-69050 $52.70<br />

For 2’x2’ piece of aluminum sheet, take 2’x4’ price ÷ 2, and then add 15%. For 2’x2’ piece, change last two digits of P/N to “60”. Thicknesses of .016”, .020”, .025”, .032”, and .040” can be rolled to ship UPS, but will<br />

not be returnable if rolled. The softer and thicker the material, the harder it will be to return to a flat surface. Full sheets of heavier gauges or cut sheets exceeding 108” length plus girth (once down and once around)<br />

must be shipped by truck. Maximum sheet size for UPS ship ment is 2’ x 4’. QUANTITY DISCOUNT SCHEDULE: 10% on 6-10 Full Sheets; 15% on 11-15 Full Sheets. May be assorted thicknesses and alloys. Write<br />

for quo ta tion on larger orders. Heavy gauge 2024T4 aluminum plate available in .375, . 500 and .625 thickness. Indicate sheet size required.<br />

WWW.AIRCRAFTSPRUCE.COM<br />

016 ALUMINUM LEADING EDGE 2024T3<br />

12” Wide X 12 ft. (rolled for mailing). Sold in 12 ft. lengths<br />

only.<br />

P/N 03-30800 .....................$28.69 Ea.<br />

18” Wide x 12 ft. (rolled for mailing). Sold in 12 ft. lengths<br />

only.<br />

P/N 03-30850 .....................$43.61 Ea.<br />

Other widths available at proportionate cost plus shearing charge.<br />

STAINLESS STEEL &<br />

GAL VA NIZED FIREWALL SHEET<br />

Material Width Thknes Weight/ Lin.<br />

Price/<br />

Part No.<br />

(In.) Ft.(Lbs)<br />

Lin.Ft.<br />

301 Stainless, 1/2 Hard 36” .016 2.016 03-31200 $18.65<br />

304 Stainless 48” .018 2.173 03-20010 $12.85<br />

302/304 Stainless, Ann.* 48” .035 4.38 03-31300 $24.50<br />

Gal va nized Sheet, 26 Ga. 48” .022 2.718 03-31400 $4.95<br />

* 2B Fin ish<br />

Material Size<br />

Weight/Lin.<br />

Ft.(Lbs)<br />

Part No. Price ea.<br />

301 SS 1/2 Hard 3’ x .025” 26 03-00062 $42.00<br />

For 03-00062 Add -1 thru -9 for desired length in feet.<br />

IF MFG TEST REPORTS ARE REQUIRED THERE IS A $15.00 CHARGE PER ORDER.<br />

PLEASE IN DI CATE AT TIME OF ORDER<br />

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WP<br />

ME<br />

HA<br />

AP<br />

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EP<br />

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AV<br />

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PS<br />

BV


CM<br />

WP<br />

ME<br />

HA<br />

AP<br />

LG<br />

EP<br />

CS<br />

IN<br />

EL<br />

AV<br />

TO<br />

PS<br />

BV<br />

5052-0 ALUMINUM TUBING<br />

Rigid 5052-0 aluminum alloy tubing is used for low and<br />

medium pressure hydraulic systems, fuel lines and oil<br />

lines. This tubing will withstand a higher pressure than<br />

3003-0 tubing.<br />

6061T6 SQUARE<br />

ALUMINUM TUBING<br />

Size (In.) Wall Thickness Wt/Ft (Lb.) Part No. Price Per Ft.<br />

1/2x1/2 .058 .156 03-00008 $6.50<br />

3/4x3/4 .049 .217 03-00009 $4.47<br />

1 X 1 .065 .300 03-38900 $6.75<br />

2 X 2 .125 1.120 03-00141 $7.75<br />

6061T6511<br />

.190 1.420 03-00205 $8.50<br />

2 x2<br />

6063T52<br />

2 x 2<br />

ROUND DRAWN ALUMINUM<br />

TUBING 2024T3<br />

O.D. (In.) I.D. (In.) Wall Thickness Wt./Ft. (Lb.) Part No. Price Per Ft.<br />

1/4 .180 .035 .2081 03-31600 $4.45<br />

5/16<br />

.243 .035 .0366 03-31700 $6.75<br />

.215 .049 .0487 03-31800 $8.98<br />

.305 .035 .0449 03-32000 $7.90<br />

3/8 .277 .049 .0602 03-32100 $8.50<br />

.245 .065 .0755 03-32200 $9.98<br />

.430 .035 .0612 03-32500 $5.60<br />

1/2<br />

.402 .049 .0829 03-32600 $7.95<br />

.384 .058 .0970 03-32700 $8.65<br />

.370 .065 .1061 03-32800 $8.80<br />

.555 .035 .0775 03-32900 $10.95<br />

5/8<br />

.527 .049 .1060 03-33000 $5.75<br />

.509 .058 .1234 03-33100 $10.55<br />

.495 .065 .1367 03-33200 $8.25<br />

.680 .035 .0938 03-33300 $6.55<br />

3/4 .652 .049 .1288 03-33400 $6.75<br />

.620 .065 .1670 03-33600 $7.39<br />

.805 .035 .1423 03-33650 $8.75<br />

.777 .049 .1530 03-33700 $9.60<br />

7/8 .759 .058 .1777 03-33800 $10.50<br />

.745 .065 .1979 03-33900 $6.94<br />

.635 .120 .3398 03-34000 $29.55<br />

.930 .035 .1250 03-34100 $6.25<br />

.902 .049 .1754 03-34200 $6.92<br />

1 .884 .058 .2028 03-34250 $30.50<br />

.870 .065 .2295 03-34400 $7.60<br />

.834 .083 .2866 03-34500 $9.85<br />

1.180 .035 .1601 03-34600 $8.95<br />

1-1/4 1.152 .049 .2213 03-34700 $9.90<br />

1.120 .065 .3000 03-00045 $11.90<br />

1-3/8 1.277 .049 .2448 03-34800 $14.95<br />

1-1/2<br />

1.402 .049 .2683 03-34900 $12.00<br />

1.370 .065 .3519 03-35000 $11.92<br />

1-3/4 1.250 .250 1.428 03-35075 $33.95<br />

2 1.870 .065 .4743 03-35200 $19.93<br />

ROUND ALUMINUM TUBING 6061-0<br />

Only available in 6’ or 12’ lengths. We can cut to smaller<br />

pieces for shipping, but total quantity ordered must equal<br />

6 ft, 12 ft, 18 ft, 24 ft, etc. If manufacturing test reports<br />

are required, there is a minimum $15.00 charge per order.<br />

Please indicate in the special instructions box at the time of order that<br />

certs are required.<br />

O.D. (In.) I.D. (In.) Wall Thickness Wt./Ft. (Lb.) Part No. 6 ft. 12 ft.<br />

1/2 .430 .035 .0612 03-38500 $15.84 $31.68<br />

3/4 .680 .035 .0920 03-38600 $23.70 $47.40<br />

1 .930 .035 .1250 03-38700 $27.90 $55.80<br />

1-1/4 1.180 .035 .1601 03-38800 $41.82 $83.64<br />

Sold in full 6-ft or 12ft lengths only. No charge for cutting to 8 ft or less for UPS shipment.<br />

.125 1.120 03-39000 $5.45<br />

O.D. (In.) I.D. (In.) Thickness Wt./Ft. (Lb.) Part No. Price Per Ft.<br />

1/8 .069 .035 .0101 03-39100 $6.90<br />

3/16 .132 .035 .0168 03-39200 $2.59<br />

1/4<br />

.152 .049 .0371 03-39250 $4.80<br />

.180 .035 .0281 03-39300 $1.56<br />

5/16 .242 .035 .0360 03-39400 $2.25<br />

.305 .035 .0449 03-39500 $1.90<br />

3/8<br />

.277 .049 .0602 03-39550 $2.97<br />

.436 .035 .0612 03-39600 $2.49<br />

1/2<br />

.402 .049 .0829 03-39650 $2.60<br />

.555 .035 .0760 03-39700 $2.50<br />

5/8<br />

.527 .049 .1060 03-39750 $3.35<br />

.680 .035 .0938 03-39800 $3.55<br />

3/4<br />

.652 .049 .1288 03-39850 $3.65<br />

.930 .035 .1256 03-39900 $4.70<br />

1<br />

.902 .049 .1754 03-39950 $4.98<br />

Sold in full 6-ft. or 12-ft. lengths only. No charge for cutting to 8 ft. or less for UPS shipment.Unlisted<br />

sizes of aluminum tubing available in full 12’ lengths. No charge for cutting to 8’ or less for<br />

UPS. Longer lengths shipped via truck. Ordering tubing/bar by the foot. Add a dash number<br />

after part number to indicate length of tubing required. Ex: 3 ft required add -3,<br />

03-00100-3.<br />

ALUMINUM TUBING<br />

58 WWW.AIRCRAFTSPRUCE.COM<br />

ROUND ALUMINUM TUBING 6061T6<br />

O.D. (In.) I.D. (In.) Wall Thickness Wt./Ft. (Lb.) Part No. Price Per Ft.<br />

3/16 .118 .035 --- 03-00012 $3.75<br />

1/4<br />

.180 .035 .0281 03-35300 $1.45<br />

.152 .049 .036 03-00014 $2.98<br />

5/16<br />

.215 .049 .0423 03-35350 $2.25<br />

.197 .058 .0561 03-35400 $4.35<br />

.305 .035 .0449 03-35500 $1.75<br />

3/8<br />

.259 .058 .0694 03-35600 $2.31<br />

.245 .065 .0755 03-35700 $2.69<br />

.209 .083 .0895 03-35750 $5.60<br />

7/16 .308 .065 .090 03-35775 $5.50<br />

.444 .028 .0496 03-35795 $2.35<br />

.430 .035 .0612 03-35800 $1.50<br />

1/2<br />

.402 .049 .0816 03-35850 $2.74<br />

.384 .058 .0962 03-35900 $2.85<br />

.370 .065 .1040 03-35950 $2.83<br />

.260 .120 .168 03-35975 $4.35<br />

.555 .035 .0775 03-36000 $2.90<br />

5/8<br />

.527 .049 .1060 03-36010 $2.90<br />

.509 .058 .1227 03-36050 $3.75<br />

.495 .065 .1367 03-36100 $3.45<br />

.680 .035 .093 03-36150 $3.35<br />

3/4<br />

.652 .049 .1288 03-36200 $3.75<br />

.634 .058 .1506 03-36300 $2.75<br />

.620 .065 .164 03-36350 $3.35<br />

.805 .035 .109 03-36375 $3.20<br />

.777 .049 .150 03-36380 $5.25<br />

7/8 .759 .058 .1777 03-36400 $4.70<br />

.745 .065 .1983 03-36450 $3.95<br />

.635 .120 .3350 03-36500 $5.75<br />

.930 .035 .1275 03-36600 $2.74<br />

.902 .049 .1754 03-36610 $3.60<br />

.884 .058 .2060 03-36700 $3.25<br />

1<br />

.870 .065 .2295 03-36800 $3.90<br />

.830 .083 .281 03-36850 $4.45<br />

.810 .095 .3244 03-36900 $6.25<br />

.750 .125 .404 03-36950 $5.95<br />

.500 .250 .693 03-36975 $10.50<br />

1.027 .049 .185 03-36980 $5.50<br />

1-1/8 1.009 .058 .2321 03-37000 $3.85<br />

.875 .125 .4712 03-37100 $9.90<br />

1.180 .035 .1601 03-37200 $4.20<br />

1.152 .049 .2213 03-37210 $5.35<br />

1-1/4 1.134 .058 .2601 03-37300 $4.65<br />

1.120 .065 .2907 03-37400 $3.99<br />

1.010 .120 .510 03-37450* $8.50<br />

1-3/8 1.259 .058 .2865 03-37500 $4.85<br />

1.430 .035 .1928 03-37550 $4.25<br />

1.402 .049 .2683 03-37610 $5.80<br />

1-1/2 1.384 .058 .3137 03-37710 $9.75<br />

1.370 .065 .3519 03-37800 $5.99<br />

1.260 .125 .635 03-37850 $9.50<br />

1-5/8 1.509 .058 .3409 03-37900 $5.50<br />

1.680 .035 .2264 03-37910 $7.50<br />

1-3/4<br />

1.652 .049 .3142 03-37925 $13.50<br />

1.634 .058 .3703 03-37950 $9.80<br />

1.584 .083 .5202 03-37975 $8.85<br />

1-7/8 1.759 .058 .3954 03-38000 $9.50<br />

1.902 .049 .3601 03-38100 $6.50<br />

2 1.884 .058 .4225 03-38200 $6.95<br />

1.870 .065 .4743 03-38300 $7.50<br />

2.152 .049 .406 03-38307 $11.65<br />

2-1/4<br />

2.120 .065 .5328 03-38308 $9.75<br />

1.959 .083 .824 03-38309 $32.50<br />

2.000 .125 .999 03-38310 $7.96<br />

2.430 .035 .3254 03-38315 $11.60<br />

2-1/2 2.402 .049 .444 03-38318 $8.50<br />

2.370 .065 .5803 03-38320 $8.75<br />

3<br />

2.930 .035 .3891 03-38330 $18.60<br />

2.870 .065 .7140 03-38340 $17.65<br />

4<br />

3.930 .035 .5205 03-38350 $42.75<br />

3.902 .049 .7153 03-38360 $39.80<br />

* This item will be supplied as either .120 or .125.<br />

3003-0 VERSATUBE<br />

Soft aluminum tubing for instrument air and vacuum lines, fuel and oil<br />

lines, and primer lines.<br />

O.D. (In.) Wall<br />

Thickness<br />

Max. Working<br />

Pressure* (PSI)<br />

Part No. Price<br />

Per Ft.<br />

1/8 .025 1820 03-40200 $0.36<br />

3/16 .028 880 03-40300 $0.43<br />

*Safety factor 1/4 .032 795 03-40400 $0.47<br />

of 2<br />

5/16 .035 630 03-40500 $0.68<br />

20% discount<br />

3/8 .035 520 03-40600 $0.76<br />

1/2 .035 390 03-40700 $0.88<br />

for full 50’ coils<br />

5/8 .035 305 03-40800 $0.90<br />

of Versatube<br />

IF MFG TEST REPORTS ARE REQUIRED THERE IS A $15.00 CHARGE<br />

PER ORDER. PLEASE IN DI CATE AT TIME OF ORDER<br />

Prices Subject to Change Without Notice


ALUMINUM ROD – BAR – ANGLE<br />

No charge for cutting to 8 ft. or less for UPS shipment.<br />

Over 8 ft. shipped via truck. Special sizes available. Full length (12 foot)<br />

only. If ordering only T3 or T4, please call 877-477-7823<br />

Size (In.) Wt./Ft. (Lb.) Part No. Price/Ft.<br />

1/8 x 1 .150 03-42700 $2.04<br />

1/8 x 1-1/4 .187 03-42750 $5.50<br />

1/8 x 1-1/2 .225 03-42800 $3.75<br />

1/8 x 2 .300 03-42900 $4.60<br />

3/16 x 3/4 .169 03-43100 $6.97<br />

3/16 x 1-1/4 .281 03-43200 $21.60<br />

3/16 x 1-1/2 .3420 03-43250 $6.85<br />

1/4 x 1/2 .147 03-00104 $1.98<br />

1/4 x 3/4 .150 03-00199 $3.65<br /