atw - International Journal for Nuclear Power | 04.2019
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<strong>atw</strong> Vol. 64 (2019) | Issue 4 ı April<br />
OPERATION AND NEW BUILD 220<br />
(Figure 9). As the allowable crack<br />
length is 4.9 inches and it is greater<br />
than 4 inches. Thus, brittle failure is<br />
not expected to occur.<br />
The evaluation against ductile failure<br />
showed that the allowable circumferential<br />
projection of the crack length<br />
is 16.36 inches (Figure 10). As this<br />
value is greater than 4 inches. It is not<br />
expected ductile failure to occur.<br />
These conditions were also<br />
evaluated with the R6 Failure<br />
Diagram, Figure 14. For this purpose,<br />
the following parameters were<br />
calcu lated:<br />
and<br />
.<br />
The results showed that this<br />
arrangement has structural integrity<br />
and can continue its operation. A<br />
critical condition is expected along<br />
the circumferential projection. There<br />
is a tendency to a fragile fracture. It is<br />
advisable to inspect this crack periodically.<br />
6.3 Unsafe helical crack<br />
A helical crack, which has a length<br />
of 18”, was postulated. Its components<br />
in the axial and circumferential directions<br />
are 7.19 inches and 16.5 inches,<br />
respectively. The reactor operates with<br />
100 % of the output power and the flow<br />
through the core is 107 %. The two<br />
headers of the RRC are in operation<br />
and 100 % of the flow of water has<br />
been passing through the core.<br />
The projection of the crack in the<br />
axial direction is evaluated with Figure<br />
7. The allowable crack length, in<br />
accordance with Fracture Mechanics,<br />
is 11.6 inches. It is bigger than<br />
7.19 inches. So, it is acceptable.<br />
Regarding the limit load collapse<br />
analysis, it was carried out with Figure<br />
8. The allowable crack length is<br />
11.11 inches. As, it is bigger than<br />
7.19 inches. It is accepted. These evaluations<br />
were completed with the Failure<br />
Assessment Diagram, Figure 15.<br />
In a second phase, the projection in<br />
the circumferential direction is evaluated,<br />
considering the principles of<br />
fracture mechanics. In accordance<br />
with Figure 9, the allowable crack<br />
length is 4.9 inches. This should not<br />
be accepted, because the crack projection<br />
(16.5 inches) is bigger than the<br />
allowable crack length.<br />
The same analysis was done with<br />
the Collapse Limit Load analysis. The<br />
allowable circumferential crack is<br />
16.36 inches. However, the crack<br />
projection is 16.5 inches. Under this<br />
condition, it can be accepted. In order<br />
to confirm these results, this situation<br />
was analyzed with the Failure Assessment<br />
Diagram. For this purpose,<br />
the following parameters were<br />
calcu lated:<br />
and<br />
.<br />
These values are located outside of<br />
the safe zone. It is illustrated in Figure<br />
16 and it is confirmed that the structural<br />
integrity of the riser has been<br />
compromised. It can be expected a<br />
failure in which brittle behavior will<br />
be predominant.<br />
7 Conclusions<br />
The helical or diagonal cracks that<br />
may take place on the riser close to the<br />
weld of the riser brace weld. It was<br />
considered that a torsional mode of<br />
vibration around the axial axis of the<br />
riser generated the loading conditions<br />
<strong>for</strong> the crack propagation. The operational<br />
loads that could take place were<br />
considered in the methodology, which<br />
was applied.<br />
It is considered that the system has<br />
enough structural integrity when the<br />
conditions that avoid ductile and<br />
brittle failures along the circumferential<br />
and axial directions are fulfilled.<br />
Otherwise, the component has to<br />
be repaired. One alternative is to<br />
substitute the damaged part. However,<br />
it should to be cut and a new replacement<br />
component should be<br />
welded. These operations should have<br />
to be done below the water level and<br />
during the outage of the nuclear<br />
power plant. Under these conditions,<br />
it is difficult to get a good quality in<br />
this job. It would be advisable to<br />
install a rein<strong>for</strong>cement structure, in<br />
such way that a compression load<br />
must be applied to avoid fracture<br />
mode I on the crack. Besides, torsion<br />
and bending have to <strong>for</strong> limited.<br />
Regarding the inspections, they<br />
have to be done periodically. Crack<br />
propagation has to be monitored and<br />
the structural integrity of the rein<strong>for</strong>cement<br />
frame has to be evaluated.<br />
Misalignments, deterioration and<br />
corrosion have to be avoided.<br />
Acknowledgements<br />
The authors kindly acknowledge the<br />
grant <strong>for</strong> the development of the<br />
Project 211704. It was awarded by the<br />
National Council of Science and<br />
Technology (CONACyT).<br />
Statement<br />
The conclusions and opinions stated<br />
in this paper do not represent the<br />
position of the National Commission<br />
on <strong>Nuclear</strong> Safety and Safeguards,<br />
where the co-author P. Ruiz-López is<br />
working as an employee. Although<br />
special care has been taken to maintain<br />
the accuracy of the in<strong>for</strong>mation<br />
and results, all the authors do not<br />
assume any responsibility on the<br />
consequences of its use. The use of<br />
particular mentions of countries,<br />
territories, companies, associations,<br />
products or methodologies do not<br />
imply any judgment or promotion by<br />
all the authors.<br />
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Authors<br />
Pablo Ruiz-López, Ph.D.<br />
Comisión Nacional de Seguridad<br />
<strong>Nuclear</strong> y Salvaguardias<br />
Head of the Licensing Area<br />
México<br />
Luis Héctor Hernández-Gómez, Ph.D.<br />
Juan Cruz-Castro, M.Sc.<br />
Gilberto Soto-Mendoza, M.Sc.<br />
Juan Alfonso Beltrán-Fernánde, Ph.D.<br />
Guillermo Manuel Urriolagoitia-<br />
Calderón, Ph.D.<br />
S.E.P.I. Zacatenco, I.P.N.<br />
México<br />
Operation and New Build<br />
Failure Analysis of the Jet Pumps Riser in a Boiling Water Reactor-5 ı<br />
Pablo Ruiz-López, Luis Héctor Hernández-Gómez, Juan Cruz-Castro, Gilberto Soto-Mendoza, Juan Alfonso Beltrán-Fernánde and Guillermo Manuel Urriolagoitia-Calderón