SPW Product Catalogue 2019

AUST: 1300 WELDER (935 337)

NZ: 0800 WELDING (9353464)

www.spwgroup.com.au

PRODUCT CATALOGUE

PHONE

IN NZ PHONE 0800 WELDING (9353464)

YOUR WELDING SUPPLY SPECIALISTS

WELCOME TO SOUTH PACIFIC WELDING GROUP

ONE OF AUSTRALIA’S LARGEST WELDING SUPPLY

WAREHOUSE WITH COVERAGE THROUGHOUT AUSTRALIA

South Pacific Welding Group Pty Ltd specialise in

welding – including equipment, consumables, service,

second hand trading and hire. The Group stocks welding

equipment from a large number of Original Equipment

Manufacturers both here in Australia and from Europe,

Asia and America.

This Welding Catalogue brings together a large number

of these manufacturers in one comprehensive display

allowing you to compare like products, place orders and

seek advice. The catalogue includes over 500 pages of

technical information, spare parts, consumables and

company details.

South Pacific Welding looks forward to supplying you

with competitive quality welding products. We have

included an account application form in the back should

you wish to request trading terms with us. Please

contact any one of our stores on the below number for

further assistance and advice.

Phone: 1300 WELDER or 1300 935337

Web: www.spwgroup.com.au

Email: sales@spwgroup.com.au

Post: PO Box 1182

Chatswood, NSW 2057

AUTOMATED

OXY

TIG

PLASMA

SUB ARC

BRAZING

STICK

PURPOSE BUILT

MIG

SOUTH PACIFIC WELDING GROUP PTY LTD ABN 46 078 830 878

© South Pacific Welding Group Pty Ltd. Reproduction without permission strictly prohibited.

THE INFORMATION INCLUDED IN THIS CATALOGUE IS PROVIDED AS A GENERAL OUTLINE AND IS NOT INTENDED TO BE A

DEFINITINE STATEMENT OF THE VARIOUS SUBJECT MATTERS. PROFESSIONAL ADVICE SHOULD BE SOUGHT BEFORE ANY

ACTION IS TAKEN IN RELATION TO THESE SUBJECT MATTERS. CORRECT AS OF 1 MAY 2014.

WELDING EQUIPMENT

GAS EQUIPMENT

INDUSTRIAL GASES

SAFETY

CONSUMABLES

TECHNICAL

1

2

3

4

5

6

WELDING CATALOGUE

1300 WELDER (1300 935 337)

1

SPW WELDING CATALOGUE

1 WELDING EQUIPMENT

ACCESSORIES 4-52

STICK WELDERS 53-63

TIG WELDERS 64-74

TIG TORCHES & SPARES 75-88

MIG WELDERS 89-111

MIG TORCHES & SPARES 112-145

MULTI-PROCESS WELDERS 146-155

ENGINE DRIVEN WELDERS 156-158

2 GAS EQUIPMENT

KITS 220-224

REGULATORS 225-233

BLOWPIPES & ATTACHMENTS 234-239

CUTTING NOZZLES 240-243

WELDING & HEATING 244-247

WIRE FEEDERS 159-165

PLASMA 166-169

PLASMA TORCHES & SPARES 170-183

PURGING 184-186

NITTO CUTTERS 187

PORTABLE OVENS 188

SPECIALISED WELDERS 189-190

AUTOMATION 191-218

HOSE & FITTINGS 248-250

ACCESSORIES 251-255

MACHINES 256-257

GAS HEATING 258-260

1

2

3

4

5

6

3 INDUSTRIAL GASES

TEN STEPS TO CYLINDER SAFETY 262

CYLINDER SIZES 262

AIRBASED GASES 263

CARBON DIOXIDE GASES 263

FABRICATIONS GASES 263

FUEL GASES 263

SHEILDING GASES CHART 264

SHEILDING GASES 265-270

4 SAFETY

RESPIRATORY 272-274

HEAD AND FACE 275-294

HAND PROTECTION 295-302

WELDING AND GENERAL APPAREL 303-310

WELDING BLANKETS AND DRAPES 311-312

FUME EQUIPMENT 313-314

5 CONSUMABLES

ELECTRODES – MILD STEEL & IRON POWDER 316-325

– LOW HYDROGEN 326-344

– STAINLESS STEEL & SPECIAL 345-359

– HARD FACING 360-365

WIRES – MIG 366-381

– FLUX CORED 382-413

– HARD FACING 414-421

SUB ARC WIRES & FLUXES 422-436

GAS & TIG CONSUMABLES 437-453

ABRASIVES 454-462

OTHER 463-466

CHEMICAL PRODUCTS 467-470

6 TECHNICAL

TERM & DEFINITIONS 472-473

WELDING TYPES, POSITIONS & DEFECTS 474-483

SAFETY IN WELDING 484-485

CONSUMABLES CLASSIFICATION TABLES 486-498

WELDING GUIDE 499-547

HARDFACING INFORMATION 548-557

WELD COSTINGS 558

DEPOSITION DATA 559-563

FACTS & FIGURES 564-576

TECHNICAL 577

INFORMATION 578-579

WARRANTY DATA 580-581

1300 WELDER (1300 935 337)

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ACCESSORIES

1

ELECTRODE HOLDERS

TWISTLOCK ELECTRODE

HOLDER 250 AMP

Part No. 646165

AS2826 Type A Compliant

TWISTLOCK ELECTRODE

HOLDER 400 AMP

Part No. 646142

AS2826 Type A Compliant

Electrode capacity up to 5mm

Fully insulated

High quality

Durable

Complies to AS2826, Type A

requirements

Designed for AS1674.2 category A, B

and C environments


Fully insulated

High quality

Durable

Complies to AS2826, Type A

requirements

Designed for AS1674.2 category A, B

and C environments

TWISTLOCK ELECTRODE

HOLDER 600 AMP

Part No. 646343


Heavy duty high quality construction

Fully insulated

High performance

Heat resistant fibreglass handle

TWISTLOCK ELECTRODE

HOLDER 250 AMP

Part No. CEH250TL


Fully insulated

High quality

Durable

TWISTLOCK ELECTRODE

HOLDER 400 AMP

Part No. CEH400TL


Fully insulated

High quality

Durable

TWISTLOCK ELECTRODE

HOLDER 600 AMP

Part No. CEH600TL

Electrode capacity up to 6.3mm

Fully insulated

High quality

Durable holder

TWECO TONG

ELECTRODE HOLDER

400 AMP

Part No. 646344

EXTRA HEAVY DUTY


Fully insulated

All position electrode grip featuring

ultra quick electrode change

Long life cool running tong holder

TONG ELECTRODE

HOLDER 400 AMP

Part No. 646214


Fully insulated

All position electrode grip featuring

ultra quick electrode change

WELDING EQUIPMENT

TONG ELECTRODE

HOLDER 200 AMP

TONG ELECTRODE

HOLDER 400 AMP

Part No. CEH200T


Economical

Fully insulated

Part No. CEH600T


Economical

Fully insulated

TONG ELECTRODE

HOLDER 400 AMP

Part No. CEH400T


Economical

Fully insulated

Copyright. Produced with the permission of CIGWELD

4 SPW GROUP PTY LTD

ACCESSORIES

CHIPPING HAMMER

Part No. 646215

Shock resistant wire spring handle

Hardened steel head, featuring pointed and chisel ends

1

STEEL BRISTLE WIRE BRUSH

Part No. 646363

Steel Bristle Wire Brush

Four row – straight

Part No. 646365

Stainless Steel Bristle

Wire Brush

Four row – straight

CABLE CONNECTORS

CABLE CONNECTOR 300 AMP Part No. 646161

Tapered Twist Lock Up to 50mm 2

CABLE CONNECTOR 500 AMP Part No. 646162

Tapered Twist Lock Up to 70mm 2

Dinse CABLE CONNECTOR 25mm 2 Male Part No. 705152

Dinse CABLE CONNECTOR 25mm 2 Female Part No. 705153





Dinse Panel Socket 25mm 2 Part No. 7977159

Dinse Panel Socket 50mm 2 Part No. 704460

CRIMPED FITTED CABLE LUGS

CABLE SIZE 16-25mm 2

Hole size 13mm Packet = 5 ea Part No. CL300S


Hole size 14mm Packet = 5 ea Part No. CL500M


Hole size 13mm Shipper = 15 ea Part No. KP887


Hole size 19mm Shipper = 15 ea Part No. KP892

Hole size 16mm Packet = 5 ea Part No. CL750L

WELDING EQUIPMENT


1300 WELDER (1300 935 337)

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ACCESSORIES

1

LENCO® GROUND CLAMPS

LENCO® Ground Clamps Have All These Features:

LENCO® ground clamps have the largest contact area with the work of any clamp on the market. Serrated

upper and lower jaws insure maximum bite to the work. A good ground clamp helps assure proper voltage

for maximum weld results with all rods.

Both upper and lower jaws of all three models are made from a high copper alloy assuring excellent current

carrying ability. No steel jaws are used. A good ground connection assures better welds.

A tough, brass hinge pin is durable and allows both jaws to carry current. The enclosed heavy duty spring

assures a powerful bite on the work. The insulation on top and bottom provides extended spring life.

All three sizes of the original LENCO® ground clamps have the oval-point screw cable connection which is

easy to install. No shim stock or pressure plate is needed.

ECONOMY GROUND

CLAMPS

MODEL MG-180 MODEL EG-200

MODEL EG-300 MODEL EG-500

The Model MG-180 is a molded non-conductive ground clamp with copper jaws.

MODEL MG-180

MODEL EG-200

The Model EG-200 ground clamp is ideal for light duty welding. May be used for other light duty applications.

The Model EG-300 ground clamp is ideal for the farm welder or for light shop work.

The Model EG-500 is excellent for field erection or where clamping to bar stock, piping or various shapes

of metal is necessary. The pure copper braided shunt allows both high copper alloy jaws to carry welding

current. A rugged, all steel body protects the heavy duty spring.

MODEL EG-300

MODEL EG-500

MODEL “G”/G1500

GROUND CLAMPS

Reduce Voltage drop by using the “G” and G1500 Ground Clamps which are made from heavy alloy material

for high Amperage applications. The design maximises surface contact area which provides cool and efficient

operation. The “G” earth clamp carries up to 600 Amps while the G1500 is good for 1500 Amps.

ROTARY GROUND CLAMPS

MAGNETIC GROUNDS

LENCO’s magnetic grounds offer

convenience, efficiency and quality.

COMBINATION GROUNDS

WELDING EQUIPMENT

MRG-500

MSG-500

LRG-240 LRG-440 LRG-640 LRG-240a

CABLE LUGS

L-8

L-6 L-4 L-2 L-26

CABLE SIZE

25mm 35mm 50mm 70mm 95mm

L-1

(L-25)

L-2 L-1020

L-3040

GC-500

LENCO introduces an additional series of Rotating Grounds ranging

from 800 amp to 2000 amperage rating. Each Rotating Ground

can be permanently welded to the work or easily attached by using

the G-1500-138 “C” type clamp.

LENCO cable lugs are precision made from copper tubing. They

have an extra long barrel for easy soldering or attaching by the

swedg-on process. The stud holes are made especially for welding

machines with plenty of clearance. Flared ends make it easy to

insert the cable in the lug.


ACCESSORIES

EARTH CLAMPS

DC204

Earth Clamp 300A

DC251

Earth Clamp 500A

DC224

Earth Clamp 600A

DC600T

Earth Clamp 600A

1

ELECTRODE HOLDERS

D646351

Earth Clamp 600A G

DC26005

Magnetic Earth Clamp

DH180-04

Electrode Holder 400A

ELECTRODE HOLDERS MEASURING TAPE CABLE CONNECTORS

DH180-06

Electrode Holder 600A

DDS8025

Measuring Tape 8M/26FT

DJ708NO5

Connector Cable 500A

CARBON ARC

GOUGING TORCHES

DK3

Torch Gouging K3 Complete

DK4000


DK5


CHIPPING HAMMER

DP400

Chipping Hammer

WIRE BRUSHES

DTK3019

Wire Brush 3 Row

DTK4019

Wire Brush 4 Row

DTK4019SS

Wire Brush 4 Row S/Steel

WELDING EQUIPMENT

1300 WELDER (1300 935 337)

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ACCESSORIES

1

WORK CLAMPS

SPRING LOADED

200 AMP

Part No. 646348

Spring loaded jaws

Copper jaws with copper braided shunt

Zinc plate steel construction

200 amp @ 60% duty cycle

Precision Swiss quality

Heavy duty clamp

M8 mounting stud

Jaws opening:

Height 38mm

Depth 63mm

Suits up to 25mm 2 welding cable

SPRING LOADED

400 AMP

Part No. 646349

Spring loaded jaws





Heavy duty clamp

M10 mounting stud

Jaws opening :

Height 63mm

Depth 76mm


SPRING LOADED

600 AMP

Part No. 646350

Spring loaded jaws





Heavy duty clamp

M10 mounting stud

Jaws opening :

Height 76mm

Depth 76mm


SPRING LOADED

200 AMP

Part No. CWC200R

Spring loaded jaws

Steel jaws with copper braided shunt



M8 mounting stud

Jaws opening :

Height 50mm

Depth 60mm


SPRING LOADED

250 AMP

Part No. KP301R

Spring loaded jaws

Brass jaws with copper braided shunt



M8 mounting stud

Jaws opening :

Height 80mm

Depth 90mm


SPRING LOADED

400 AMP

Part No. CWC400

Spring loaded jaws




M8 mounting stud

Jaws opening :

Height 60mm

Depth 100mm


WELDING EQUIPMENT

SPRING LOADED

150 AMP

Part No. CWC150R

Spring loaded jaws

All brass construction


Compact durable clamp

M6 mounting stud

Jaws opening :

Height 40mm

Depth 60mm


SPRING LOADED

500 AMP

Part No. CWC500

Spring loaded jaws

All brass construction



M6 mounting stud

Jaws opening :

Height 80mm

Depth 80mm




ACCESSORIES

WORK CLAMPS

‘G’ CLAMP 500 AMP Part No. 646351

All brass construction with steel fixing

screw



Jaws opening :

Height 42mm

Depth 40mm


TONG CLAMP 500

AMP

Part No. 646352

All brass construction with copper

shunt


M8 mounting stud

Jaws opening :

Height 100mm

Depth 140mm


1

ROTARY CLAMP

250 AMP

Part No. 646353

Highly efficient 360 degree rotating

clamp

All copper construction with copper

shunt


M8 mounting stud


ROTARY CLAMP

500 AMP

Part No. 646354


clamp


shunt


M8 mounting stud


ROTARY CLAMP

1000 AMP

Part No. 646355


clamp


shunt


M8 mounting stud

Suits up to 2 off 95mm 2 welding

cables

WELD MEASUREMENT GAUGES

NAKA GAUGE Part No. 646265

Measures leg length, root gap, plate thickness, convexity, wire and rod diameter, height of welds.

METRIC FILLET

GAUGE

Part No. CIGAGE

Economical gauge to measure leg length and throat thickness.

WELDING EQUIPMENT


1300 WELDER (1300 935 337)

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1

ACCESSORIES

COOL ARC® 20

Item Number K12031-1

Flow Rate

2.5 Liters/min.

Dimensions HxWxD (mm) 180 x 210 x 480

Tank Capacity

1.7 l

Weight (kg) 8.3

ELECTRICAL PLUGS

240 VOLT 3 PIN PLUGS 240 VOLT 3 PIN SOCKETS 3 PHASE 415 VOLT PLUGS

439HD

439/15HD

10 Amp Heavy Duty Plug

15 Amp Heavy Duty Plug

438HD

438/15HD

10 Amp Heavy Duty Socket

15 Amp Heavy Duty Socket

56PA420

56PA432

20 Amp 4 pin Plug

32 Amp 4 pin Plug

3 PHASE 415 VOLT SOCKETS 3 PHASE METAL CLAD WILCO PLUGS

56CSC420

56CSC432

20 Amp 4 pin Socket

32 Amp 4 pin Socket

E463P

63 Amp Metal Clad 63 Amp Plug

E463P-SC 63 Amp Metal Clad 63 Amp Plug with

screw on cover

WELDING EQUIPMENT


ACCESSORIES

NON JAMMING ROLLER GUIDES FOR GAS OR PLASMA

GAS ROLLER GUIDE

PLASMA ROLLER GUIDE

1

FEATURES

Optimum tip height at all times

Stainless steel axles

Non jamming hub design

No spanner required

Easy height adjustment

Screw off posts

Durable brass construction (Gas)

FEATURES

Extends parts’ life

Reduces tip damage

Lightweight

Offset nozzle for easy starting

High temperature nylon (Plasma)

Simple and easy to use

Professional results every time

ROTATING ROLLER GUIDES

GAS CG

FEATURES

Unique rotating bush allows circles to

be cut from one position by turning

guide frame

Cuts circle 25mm (1”) to 700mm (28”)

with ease

Used with centre punched pivot point

Used with magnetic pivot

PLASMA CG

NOTE: Magnetic pivot shown in photographs not included in standard pack

FEATURES

Quality forged brass and stainless

steel construction

Easy to use, professional results

every time

Reduces tip damage & extends

parts’ life

Optimal tip height at all times

Insulating nylon bush (for Plasma)

Used with suction pivot (for non

magnetic materials)

TRAKKA

TANJANT COPPERHEAD GROUND CLAMP

FEATURES

Versatile straight cutting,

Gas or Plasma*

Minimum set up time

Easy storage

Bevel edges cut easily

Magnetic clamping systems

Suction clamping*

(for non-magnetic materials)

No power required

Longer rails and rail joining kit

available*

*Note: Additional parts required for

use with Plasma

FEATURES

500AMP heavy duty ground clamp

Replacement parts available

Firm clamping pressure and secure

cable support/anchor

No springs

Reduce power consumption

Enhanced cable life

Reduced voltage drop

COMPLETE KITS

TANJANT GP 3001

TANJANT CP 1001-CP2076

FOR CUTTING CIRCLES, STRAIGHT LINES, BEVELLING AND SHAPES

GAS KIT

Everything in one kit (including Roller & Circle Guides)

Sturdy Protective Carry Case

Gas Kit includes Magnetic Pivot, Radius Bar, Bevel and Stabiliser attachments

PLASMA KIT

Plasma Kit includes Suction, Magnetic Pivot and Radius Bar

Plasma Kits to suit all major manufacturer’s torches

NOTE: All full range of cutting kits available for most makes of gas equipment

and plasma torches

WELDING EQUIPMENT

1300 WELDER (1300 935 337)

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ACCESSORIES

1

WELDING EQUIPMENT

PRODUCT LISTING BY PLASMA MANUFACTURE/TORCH MODEL

MANUFACTURER MODEL OF COMPLETE ROLLER CIRCLE BUSH TRAKKA BUSH

OF TORCH/MACHINE TORCH CP KIT GUIDE GUIDE Part No HOLDER Part No

AG60 - (no pilot arc) AG60HF CP2009 1513 1202+ 2225 5101+ 2225

AG60 - (with pilot arc) AG60P CP2063 1516 1202+ 2263 5101+ 2263

ALLMAX CP1028V 1515V 1087+ 2228V 5091+ 2228V

AUSJET P60/70/100/125 N/A 1576 N/A N/A N/A N/A

BINZEL PSB30 CP1008 1504 1094 - 5088 -

BINZEL PSB31KK/HF CP2031 1506 1202+ 2241 5101+ 2241

BINZEL CUT-70 CP2039 1539 1202+ 2239 5101+ 2239

BINZEL CUT-110/150 CP2040 1540 1204+ 2240 5940 -

BOC CUT 40 B90/00A CP2046 1546 1202+ 2246 5101+ 2246

BOC Smoothcut CUT 40 BOC40/706H CP1011 1511 1093 2224 5091+ 2224

BOC CUT 40 - BINZEL ABIPLAS CUT-70 CP2039 1539 1202+ 2239 5101+ 2239

BOC CUT 80 B90/00A CP2049 1549 1202+ 2249 5101+ 2249

BOC CUT 80 BOC80/706H CP2045 1520 1202+ 2245 5101+ 2245

BOC CUT 80 - BINZEL ABIPLAS CUT-110 CP2040 1540 1204+ 2240 5940

BOC Smoothcut CUT100 Trafimet A101 CP2061 1542 1202+ 2261 5101+ 2261

BOC CUT 160 BOC160/706H CP2060 1560 1202+ 2260 5101+ 2260

CEBORA P-40 CP1037 1537 1087+ 2237 5091+ 2237

CEBORA P-70/91 CP2027 1527 1202+ 2227 5101+ 2227

CEBORA P-100/150/160 CP2061 1542 1202+ 2261 5101+ 2261

CEM30 PSB30 CP1008 1504 1084 - 5088 -

CIGWELD CUTSKILL 35A SL60 CP2045 1520 1202+ 2245 5101+ 2245

CIGWELD CUTMASTER 10MM SL60 CP2045 1520 1202+ 2245 5101+ 2245





CIGWELD AP30 PSB30 CP1008 1504 1084 - 5088 1504

CIGWELD A40i COMPACT ‘1’T -SL60 CP2045 1520 1202+ 2245 5101+ 2245

CIGWELD AP70 ‘1’T -SL60 CP2045 1520 1202+ 2245 5101+ 2245

CIGWELD AP90 ‘1’T-SL100 CP2045 1520 1202+ 2245 5101+ 2245

ESAB PCM 500i PT-31XL CP1028 1515 1087+ 2228 5091+ 2228

ESAB PCM 875/1000i PT-23/PT-27 CP2009 1513 1202+ 2225 5101+ 2225

ESAB ESP 100i/ PCM 150 PT-25 CP2025 1517 1202+ 2230 5101+ 2230

ESAB PT-32/34/37/38 CP2032 1552 1202+ 2232 5101+ 2232

ESAB PCM70/100 (OLD) PT-17 CP2008 1514 1202+ 2226 5101+ 2226

ESAB ARISTOCUT A50 PTH-51 CP1002 1508 1088 2223 5091+ 2223

HOBART AIRFORCE375 ICE25C CP1002 1508 1088 2223 5091+ 2223

HYPER POWERMAX 30 T30V CP1002 1508 1088 2223 5091+ 2223

HYPERTHERM MAX43 PAC121TS CP1002 1508 1088 2223 5091+ 2223

HYPER POWERMAX45 T45V CP1002 1508 1088 2223 5091+ 2223

HYPERTHERM POWERMAX65 H65 CP1002 1508 1088 2223 5091+ 2223

HYPERTHERM POWERMAX85 H85 CP1002 1508 1088 2223 5091+ 2223

HYPER POWERMAX350 PAC 110 CP1002 1508 1088 2223 5091+ 2223

HYPER POWERMAX900 PAC123T/125T CP1002 1508 1088 2223 5091+ 2223

HYPER POWERMAX1000 T60 CP1002 1508 1088 2223 5091+ 2223



HYPERTHERM MAX20 PAC110 CP1002 1508 1088 2223 5091+ 2223

HYPERTHEM MAX40/42 PAC120 CP1002 1508 1088 2223 5091+ 2223

HYPERTHERM MAX100 PAC130 CP2002 1530 1202+ 2248 5101+ 2248

HYPER POWERMAX1100 PAC135T CP2004 1534 1202+ 2250 5101+ 2250

HYPER MAX100D PAC160 CP2004 1534 1202+ 2250 5101+ 2250

LINCOLN PRO-CUT PCT20/25/55/80 CP2029 1509 1202+ 2229 5101+ 2229

LINCOLN PC-60/PC-65 P-70(CEBORA) CP2027 1527 1202+ 2229 5101+ 2227

LINCOLN PC-210 LC25 CP2030 1529 1202+ 2231 5101+ 2231

LINCOLN PC-620 LC60 CP2030 1529 1202+ 2231 5101+ 2231

LINCOLN PC-100 P-100(CEBORA) CP2061 1542 1202+ 2261 5101+ 2261

LIQUID ARC V12/25 P70 (CEBORA) CP2027 1527 1202+ 2227 5101+ 2227

LIQUID ARC V40 P150 (CEBORA) CP2061 1542 1202+ 2261 5101+ 2261

MILLER XT30/XT40 CP2019 1519 1202+ 2219 5101+ 2219

SAF CP40R/100R # CP2042 1551 1202+ 2242 5101+ 2242

# Fitted with SAF Ti40/Ti100 Skirt

TECMO T100/T150 CP2061 1542 1202+ 2261 5101+ 2261

TECMO “UniTorch” EL-60 CP2062 1562 1202+ 2262 5101+ 2262

TECMO “UniTorch” EL-120 CP2062 1562 1202 + 2262 5101+ 2262

THERMAL DRAG-GUN PCH10/25/26/28 CP1011 1511 1093 2224 5091+ 2224

THERMAL PAK 50XL PCH35/40/42 CP1011 1511 1093 2224 5091+ 2224

THERMAL DYN 5XR PCH-51 CP1001 1510 1090 2221 5091+ 2221

THERMAL PAK 625 PCH-75 CP2075 1520 1202+ 2244 5101+ 2244

THERMAL DYN 10XR PCH-52 CP2001 1532 1204+ 2272 5101 -

THERMAL PAK 1250 PCH-100 CP2075 1520 1202+ 2244 5101+ 2244

TD 50XLPLUS/ PAK75XL PCH60/62/75/76 CP2075 1520 1202+ 2244 5101+ 2244

THERMAL PAK100XL PCH80/100/102 CP2075 1520 1202+ 2244 5101+ 2244

THERMAL A40i COMPACT ‘1’T -SL60 CP2045 1520 1202+ 2245 5101+ 2245

THERMAL “1” TORCH ‘1’T -SL60 CP2045 1520 1202+ 2245 5101+ 2245

TD CUTMASTER 38 ‘1’T -SL60 CP2045 1520 1202+ 2245 5101+ 2245


TD AP70 ‘1’T -SL100 CP2045 1520 1202+ 2245 5101+ 2245

TD AP90 ‘1’T -SL100 CP2045 1520 1202+ 2245 5101+ 2245


TRAFIMET A/90/140 CP2061 1542 1202+ 2261 5101+ 2261

TRAFIMET S51 CP1013 1533 1097 2233 5091+ 2233

TRAFIMET S54/A80 CP1013 1533 1097 2233 5091+ 2233

TRAFIMET A60/A53 CP1001 1510 1090 2221 5091+ 2221

TRAFIMET S30/S45 CP2053 1553 1202+ 2253 5101+ 2253

TRAFIMET CB50 CP1014 1554 1087+ 2254 5091+ 2254

TRAFIMET S74 CP2057 1557 1202+ 2257 5101+ 2257

UNIMIG CUT 40 PCH50 CP1011 1511 1093 2224 5091+ 2224

UNIMIG CUT 55 TECMO T100 CP2061 1542 1202+ 2261 5101+ 2261

UNIMIG CUT105 TECMO T100 CP2061 1542 1202+ 2261 5101+ 2261

WTC EUROPLAS N/A 1576 N/A N/A N/A -

XCALIBUR CUT 40/60 PT60 CP2036 1536 1202+ 2236 5101+ 2236


ACCESSORIES

THERMIC LANCE RANGE – STANDARD SIZES AVAILABLE (EX-STOCK)

THERMIC LANCE

RANGE

PRODUCT No OUTSIDE DIAMETER X LENGTH

LANCE12 12mm x 2.75m



LANCE269 26.9mm x 3.25m

1

MINI THERMIC

LANCE RANGE

PRODUCT No OUTSIDE DIAMETER X LENGTH

LANCE6500 6mm x 505mm (1/4” x 20”)

LANCE61000 6mm x 1000mm (1/4” x 39”)

LANCE10500 10mm x 505mm (3/8” x 20”)

LANCE101000 10mm x 1000mm (3/8” x 39”)

HANDLES AND KITS

HANDLES

A Thermic Lance Handle consists of a degreased ball valve, an oxy connection, a locking rubber

and a locking nut to secure the lance into position. Handles now come with a built-in Slag

arrester, which does not restrict the volume of oxygen required to operate the Thermic Lance.

PRODUCT No

HANDLE12

HANDLE16

HANDLE19

DESCRIPTION

Lance Safety Handle 12mm

Lance Safely Handle 16mm

Lance Safety Handle 19mm

MINI THERMIC

LANCE KITS

PRODUCT No

LANCEMINIKIT

DESCRIPTION

Mini Thermic Lance Kits

FEATURES

New Design Mini Thermic Lance Handle

Handle to suit 6mm (1/4”) and 10mm (3/8”) Lances

Oxygen Hose (5m)

Spare locking rubbers

Y-Piece attachment

Fume Mask

Quality Leather Glove

Information and instruction sheets

WELDING EQUIPMENT

1300 WELDER (1300 935 337)

13

1

ACCESSORIES

L.I.T. PROCESS

A safer method of igniting Thermic Lances, which eliminates the use of any fuel gases (eg.

Acetylene, LPG) in the area. One Lance Igniter Tube can ignite up to 35 Thermic Lances and 50

Mini Thermic Lances.

PRODUCT No

IT400

lw1000

DESCRIPTION

Lance Igniter Tube

Lance Wick

How Does L.I.T. Work?

1. You ignite the Lance Wick with a match. The Wick then smoulders very slowly.

2. You place the Lance over the face of the Igniter Tube and your assistant places the smouldering Wick in

the same position.

3. You apply oxygen at low pressure. The Wick flares into a flame and lights the Igniter Tube.

4. You remove the Wick and place the Lance 30mm inside the centre of the Igniter Tube.

5. Your assistant can slowly increase oxygen pressure at the Regulator, which causes a fierce flame to heat

up end of Lance. This ignites the Lance, as shown in the picture.

NUTS, RUBBERS, HOLDERS, AND LANCING RODS

NUTS

RUBBERS

PRODUCT No DESCRIPTION PRODUCT No DESCRIPTION

NUT12 Lance Locking Nut (12mm) RUBBER12 Lance Locking Rubber (12mm)



WELDING EQUIPMENT


BLOXIDE

ACCESSORIES

Rust Preventive Weldable Coating. Protect prepared steel surfaces prior to welding or other

heat-joining methods Insures against porous weldments or other joining flaws. Eliminates the

need for secondary weld preparation on pipe flanges and joints.

1

BENEFITS

Rust Preventative

Protects surfaces & prepared edges from rust.

Eliminates cleaning of rust prior to welding.

Ideal for extended periods of outside steel storage

Improves Weld Quality

Reduces porosity & pinholing by protecting the

weld pool.

Assists in achieving X-ray quality welds

Weldable

Ability to strike welding arc without removal.

Provides protection for the weld pool

Leaves no residue or slag

Aerosol

Bulk

TAB

TAB-B

ANTI-HEAT

Heat Sink Compound

BENEFITS

Absorbs surface heat generated by welding, brazing

or soldering

Eliminates heat damage by preventing buckling,

warping or other distortion of light-gauge metals

Creates a barrier prohibiting discoloration,

blistering or cracking

Non-toxic and harmless to the skin

Odorless and free of asbestos.

Adheres to horizontal, vertical and overhead

surfaces

Tube

Bulk

TAH

TAH-B

TEMPIL PAINTPEN TM

Valve action felt tip marker for waterborne acrylic paint, more convenient than the squeeze

type markers. Marks are permanent and quick drying.

TPPWHT

TPPRED

TPPYEL

White

Red

Yellow

WELD-AID

Rusted or shop-floor contaminated wires or wires that exhibit poor cast or helix lose up to

60% of drag. Weld-Aid Lube-Matic products are engineered to clean and lubricate wire,

improve feedability, cut spatter and promote longer tip and liner life. Burn-backs and arcing

that result from liner and tip jamming virtually disappear

PART No. PRODUCT

007022 Nozzle Kleen #2

007030 Weld-Kleen® Heavy Duty

007060 Black Pre-treated Pads for mild steel & fabricated wires

007061 Red Untreated Pads for all wires including aluminum & stainless.

007094 Heavy duty Nozzle Dip Gel

WELDING EQUIPMENT

1300 WELDER (1300 935 337)

15

ACCESSORIES

1

TIG CHAMP BRUSH DC PLUS

Part No. TC101

DC Powered

450 Watts

A faster cleaning action

Provides amazing polishing & passivating results in minutes

Eliminates the very costly pickling paste process

Australian designed and made

MEPBLITZ MACHINE

Part No. DCi5

DCi5 Mobile Electro Polisher

Specifications

3500 Watts

240V

Weight: 33 kgs

Size: 500 mm (l) x 510 mm (w) x 410 mm (h)

Features:

Patented inverter technology

All stainless steel construction

Can match any finish (2B to mirror)

Solution fed brush or boot system

10 kg dry weight

Food grade solution used

3500 watts max/ peak amps 150

Australian made

Accessories

Part No. 101BOMEP

Part No. 101BMEP

Mobile Electro Polisher Brush Only

Mepblitz Solution Feed Brush

WELDING EQUIPMENT


ACCESSORIES

TEMPILSTIK® TEMPERATURE INDICATORS

World’s most trusted, accurate temperature indicator for over 60 years and is still the greatest value.

TSC0050 = 50°C

TSC0055 = 55°C

TSC0060 = 60°C

TSC0070 = 70°C

TSC0075 = 75°C

TSC0080 = 80°C

TSC0085 = 85°C

TSC0090 = 90°C

TSC0095 = 95°C

TSC0100 = 100°C

TSC0105 = 105°C

TSC0110 = 110°C

TSC0115 = 115°C

TSC0120 = 120°C

TSC0125 = 125°C

TSC0130 = 130°C

TSC0135 = 135°C

TSC0140 = 140°C

TSC0145 = 145°C

TSC0150 = 150°C

TSC0155 = 155°C

TSC0160 = 160°C

TSC0165 = 165°C

TSC0170 = 170°C

TSC0175 = 175°C

TSC0180 = 180°C

TSC0185 = 185°C

TSC0190 = 190°C

TSC0195 = 195°C

TSC0200 = 200°C

TSC0210 = 210°C

TSC0215 = 215°C

TSC0220 = 220°C

TSC0225 = 225°C

TSC0230 = 230°C

TSC0235 = 235°C

TSC0250 = 250°C

TSC0260 = 260°C

TSC0270 = 270°C

TSC0280 = 280°C

TSC0290 = 290°C

TSC0300 = 300°C

TSC0320 = 320°C

TSC0340 = 340°C

TSC0350 = 350°C

TSC0370 = 370°C

TSC0399 = 399°C

TSC0400 = 400°C

TSC0460 = 460°C

TSC0475 = 475°C

TSC0500 = 500°C

TSC0550 = 550°C

TSC0560 = 560°C

TSC0600 = 600°C

TSC0625 = 625°C

TSC0649 = 649°C

TSC0650 = 650°C

TSC0680 = 680°C

TSC0700 = 700°C

TSC0740 = 740°C

TSC0760 = 760°C

TSC1010 = 1010°C

TSC1100 = 1100°C

TSC1200 = 1200°C

TSC1550 = 1550°C

TSK = TEMPIL STICK KIT

The TSK Tempilstik Kit contains 20 temperature

indicators including: 52°, 66°, 79°, 93°, 107°,

121°, 135°, 149°, 163°, 177°, 191°, 204°, 218°,

232°, 246°, 260°, 288°, 316°, 371°, 427°

TS1150F = 1150° F

TS1250F = 1250° F

TSC0100P = 100°C / 212°F PRO

TSC0120P = 120°C / 248°F PRO

TSC0125P = 125°C / 257°F PRO

TSC0150P = 150°C / 302°F PRO

TSC0200P = 200°C / 392°F PRO

TSC0250P = 250°C / 482°F PRO

TSC0270P = 270°C / 518°F PRO

TSC0300P = 300°C / 572°F PRO

1

WELDING EQUIPMENT

1300 WELDER (1300 935 337)

17

1

ACCESSORIES

CERAMIC BACKING BAR

CERAMIC BACKING BAR is a non

contaminating easily applied

ceramic barrier designed to

replace steel or copper backing

bars. It is manufactured in a

variety of segmented shapes

to fit many different joint

configurations. The shapes are

assembled in 60 cms lengths that

are held in line by an adhesive

coated aluminium tape.

17

25

6

Part No. CBFL25256

FLAT NO GROOVE

Part No. CBGR25206

Part No. CBGR25288

FLAT GROOVED

REFACTORY BOND

CERAMIC

BOND COVER

26

8

ALUMINIUM

Part No. CBRD12MM

12mm ROUND

12

BOND COVER

60

Part No. CBTRI20X17

o CERAMIC

TRIANGLE

20

ALUMINIUM TAPE

REFRACTORY BOND

ALUMINIUM TAPE

TOOLS BASKET

ALUMTAPE =

1mm x 50mm x 25m

Part No. FUG-BOX

Tool baskets are used to carry

tools, hoist and keep all your

items together, Stop items

from being knocked off and

hitting people or equipment

below.

BLANK NUTS

BULL PINS

Part Nos. BN-210

BN-234, BN-238

Standard A-36 material to

give the best weldability

and yield.

Part No. BP-HT

Our bull pins must pass

numerous tests to be

approved for sale. With our

own chemistry and heat

treating process we have

created the toughtest bull pin

in the industry.

WELDING EQUIPMENT

TANK TROLLEY

Part No. SM/RTC

Mobile anchorage connector

that rolls along the top ridge

of field erected storage tanks

or other similar surfaces.

Provides continuous tie-off

lanyard while working.

Contains two bearings that

roll along the top of the tank.


MITYLITE® SUBMERSIBLE

ACCESSORIES

Part No. 1900C

Watertight to 500 feet. Made of an unbreakable space age high impact polycarbonate resin.

Focused beam that is 400% brighter than ordinary pocket lights.

1

SUPER SABRELITE®

Part No. 2000C

Built to take a beating. The Super SabreLite, with military tough, multipurpose performance

and quality, Unbreakable ABS body with a high impact polycarbonate lens. Exclusive state

of the art Laser Spot Xenon« lamp module produces a tightly focused collimated white light

beam with 400% increased net candle power.

STEALTHLITE TM

Part No. 2400C

Submersible to 500 feet. Unbreakable ABS body with polycarbonate lens. Laser spot

Xenon lamp module with an unsurpassed white collimated beam. Includes one-handed

safety switch operation, double shock mounted battery compartment and lanyard.

SHURLITE 3001

Part No. 3001L

The SHURLITE 3001 Universal Round File Spark Lighter features a square hood wrapped around

the frame. This rugged design provides durability. Under the hood is the round file which spins,

and always assures a fresh spark.

(Renewals - 3001X 200/Box)

SHURLITE 4501

Part No. 4501

The SHURLITE 4501 Three-Flint Spark Lighter is the true work horse for the professional welder.

It is constructed with a heavy-duty steel band with three flints attached. The triangular design

gives you three times the use before you need to renew the flints. Renewals are available 4

to a card.

(Renewals - 5012X Card of 4)

SOAPSTONE HOLDER

Part No. HOLDER 400-1

The indexable Flat Soapstone Holder. Quality construction for durability and appearance.

Strengthened pocket clip remains at pocket level. Non-corrosive channel with brass indexing trigger

provides superior sliding action. Practical design allows for one-handed operation to ensure easy

use. Brass trigger depresses and slides to proper alignment hole and snaps back to lock in position.

SOAPSTONE

5x10x75mm

10x10x75mm

12x5x125mm

PART No.

EC51075

EC101075

EC125125

WELDING EQUIPMENT

1300 WELDER (1300 935 337)

19

1

ACCESSORIES

TIP CLEANERS

Part No. STANDARD WYPO

KING KWYPO

WYPO Tip Cleaners are made in the USA, and proven to be the world’s finest tip cleaners.

Primarily designed for the cleaning of welding and cutting tips, they also can be used to

clean sprinkler and shower heads, gas range burners and desoldering tools, and to allow

for precision small hole deburring.

Their benefits and features include: STANDARD

Precision manufactured with controlled accurate pressure from high quality stainless steel.

Uniform ridges wipe and polish the critical orifice wall.

Tapered ends allow smooth easy entry without scratching.

Smooth leader pilot guides the cleaner into the tip, preventing damage to the tip port.

Tangle-free closed loops.

Four sets to choose from (Standard and King) each guaranteed to be a complete set.

FILLET GAGE [FG]

Improves the consistency & quality of welds – A weld fillet gage will improve the

welders productivity and help the inspectors assure compliance with today’s exacting

specifications by eliminating inconsistent welds and reducing costly reworking and

scrapped metal.

Measures eleven most common weld sizes, both convest and concave, in inches and millimetres

Includes durable plastic carrying case

Fans out for easy size selection, locks in position with knurled finger nut

Cold-rolled stainless steel shell

Won’t bend or rust

Weighs just 45gms

Measures 10cm x 3.2cm

Figures etched into surface and filled with black enamel

Easy to read, can’t be rubbed or scraped off

BRIDGE CAM GAGE [CAT4]

The following measurements are possible either in inches or millimetres.

Angle of preparation, 0 to 60 o

Excess weld metal (capping size)

Depth of undercut

Depth of pitting

Fillet weld throat size

Fillet weld length

Misalignment (high-low)

General linear measurements up to 60mm or

2 inches

Adjustable scale to compensate for point wear

Stainless Steel

WELDING EQUIPMENT

G.A.L. ECONOMY SINGLE PURPOSE HI-LO® WELDING GAGE [CAT2]

Eliminates rejects

Improves productivity

Rootweld space

Internal misalignment


ACCESSORIES

G.A.L. HI-LO® WELDING GAGE – INTERNAL ALIGNMENT [CAT1]

Measures internal alignment of pipe after fit-up / alignment, cuts radiographic rejects.

Measures internal misalignment of pipe before

and after tacking

Measurements read in standard one side, metric

opposite side

New slim design 30% lighter

1

GLOVES FOR EVERY TYPE OF OPERATION

P1716

A 16” Pigskin Welders Glove.

Heavy duty for maximun

protection. Uncompromising

quality

P1000 (XL)

For reliability and protection, use

these genuine Pigskin Riggers

Gloves

P2104(XL)

TIGMASTER Large and (Extra

Large). The original TIGMASTER

Tig glove which allows the

operator the feel and comfort

required by the best.

GL777

Cool hand pad Aluminized for

over glove protection

KROMER CAPS

All cotton balloon top, rugged double stitch construction and absorbent,

cotton sweat band.

Comfortable. Durable.and Washable.

Sizes 54 TO 62 - 6¾ to 7¾

WELDING TENT

CEPRO TENT 190 (w) x 200 (d) x 200 (h) x 220 (centre) x 20 CM (ground fl ap)

Designed for outdoor work. Cepro Welding Tents shield you from different weather conditions while you

work. Made from PVC fabric, with galvanised tubed framework. Weights 590 gm/m 2

Part No 912011

WELDING EQUIPMENT

1300 WELDER (1300 935 337)

21

1

ACCESSORIES

HAND TOOLS

330-B SMALL BRASS BRUSH 1 x 2.5 x 20 CM

33795 STAINLESS STEEL TOOTH BRUSH SMALL 1 x 2.5 x 20 CM

419-44 STAINLESS STEEL BRUSH LARGE

ATBM1350 INSPECTION MIRROR 5.5 x 0.5 x 27 CM

ATIM136DC TELESCOPIC MIRROR 10.2 x 5 CM

B2TM OVAL TELESCOPIC MIRROR 2.5 x 5 CM

BRH-SS4W STAINLESS STEEL BRUSH MEDIUM 4 ROWS 3 x 4 x 29 CM

DA76490 FLEX LIGHTED MAGNETIC PICKUP 13 x 31 x 2.5 CM

E2TM CIRCLE TELESCOPIC MIRROR 3 x 3 CM

JPS1600 UTILITY PIC SET 7.5 x 21 x 0.5 CM

U65YT WELDING UMBRELLA PROFAX 213 CM (H) x 198 CM (W)

BPH-13 SCRATCH BRUSH BRASS PLATED PLASTIC

PORTABLE ELECTRODE OVENS

Part No. OVEN5KG

Capacity:

Internal Dimensions:

Net Weight:

Voltage:

Wattage:

Temp Range:

5kg.

Width 100mm

Height 75mm

Depth 475mm

5kg

240V

400W & 500W

30-180°C

Part No. OVEN10KG

Capacity:


Net Weight:

Voltage:

Wattage:

Temp Range:

10kg.

Width 135mm

Height 120mm

Depth 475mm

9.5kg

240V

400W & 500W

30-180°C

ELECTRODE OVEN 130KG

Part No. WS-130S

WELDING EQUIPMENT

Capacity:

130kg.


Width

Height

Depth

Net Weight:

55kg

Voltage:

240V

Wattage: 2,000W

Temp Range:

30-300°C

470mm

470mm

490mm


ACCESSORIES

BAKING OVEN 130KG

Part No. WS-150S

Capacity:

130kg.


Width

Height

Depth

Net Weight:

55kg

Voltage:

240V

Wattage: 2,000W

Temp Range:

30-400°C

470mm

470mm

490mm

1

PORTABLE DRYING OVEN

Part No. VB1689

Specifically designed to prevent moisture pick-up in manual arc electrodes. The variable temperature

setting enables electrodes to be maintained for optimum performance.

Electrode capacity:

Dimensions:

Weight:

SPARE PARTS:

Supply required:

Maximum temperature:

Supply Plug Lead:

11kg.

VB1689

External

Internal

Width 178mm 137mm

Height 165mm 124mm

Depth 556mm 489mm

11kg

646202 Element 300W

240 volts 50Hz AC

120 Deg. C

10amps

ROD GUARD RG100 14”. RG200 18”, RG100 HT 14”, RG200 HT 18”

Total Welding Rod Protection System. Rod Guard® Cannisters & Accessories provide great storage

and inventory control for all your welding electrodes, rods and filler metals. And everyone of them is

made in America –and built to last. Each Rod Guard® Cannister is certified chloride-free and features a

threaded cap with long-Iasting neoprene seal to keep electrodes airtight -preventing them from being

contaminated with atmospheric moisture. Because Rod Guard® Cannisters are constructed of high-impact

polyethylene – which protect electrodes from damage – they can be reused for many years.

RG100 14” RG100HT 14” RG200 18” RG200HT 18”

BELT LOOP

Convenient carrying case for cannister. Enables cannister to pivot without dumping contents.

RG103

WELDING EQUIPMENT


1300 WELDER (1300 935 337)

23

1

WELDING EQUIPMENT

ACCESSORIES

ARCAIR© GOUGING TORCHES

ANGLE-ARC®

K4000 TORCH

TRI-ARC®

FOUNDRY TORCH

10

4

10

3

4

FOR GOUGING CARBONS TO SUIT

SEE PAGE 348

3

5

10

6

6

9

2

7 8A

9

1

1

7

2

1

8

1

8B

415V

20kVA

45

OCV

Part No. AA61082008

50

OCV

10

AUX

240V

12kVA

55

OCV

13

AUX

DC DC DC DC

320

Arcair – the inventor + of the –

000

original +/– air carbon arc process and

00%

AMP

AC

the – industry leader for 50 years

– could bring you the superb marriage of proven technology and improved design. 315 Angle-Arc

torches work efficiently with the natural angles and movements of 10

AMP

the arm 13 and DC wrist. This AC

AUX AUX OUTPUT

AUX

major advance in gouging and cutting equipment delivers rugged reliability. Arcair 300 Angle-arc

AMP

torches are highly efficient metal removal tools for fabrication 415V jobs 240V in steel fabrication plants, 240V

2 310 415

20kVA 12kVA PHASE V 415V

shipyards, railroads, farms . . . anywhere people want to save time and money. AMP They speed up

weld removal, backgouging, edge preparation, defect repair and many other 280 metal removal

jobs. They are ideal for almost all metals – with little or 45no deformation 50 55 – because 70 AMP 90 the heat

OCV OCV OCV OCV OCV

input is so low.

DC DC DC DC

+ –

000

+/–

00%

CUT CUT

AC

ANGLE-ARC TORCH MODEL:

High Quality Cable 4.8mm Assembly 4.0mm

K4000 with 7ft Cable and Head suits up to Rugged construction CUT 12

3.2mm AMP

13mm Carbon

CUT CUT

CARBON SIZE:

29

Ordering Information: 11.0mm 9.5mm AMP

Round: 4 to 13mm

K4000 with 7ft Cable & Head

CUT CUT 40 30

Flat: 9.5mm and 16mm

415V 240V

AUX Part AUX

16mm 12.5mm AMP AMP

No. AA61082008

5kVA 4kVA

DUTY CYCLE: 100% @ 1000 amps Spare Parts:

CUT

415V

20kVA

45

OCV

Part No. AA62991424 DC DC DC DC

320

+ –

000

+/–

00%

AMP

AC

The Tri-Arc Torch offers one torch body that accepts three types of heads that 315 can be tailored

–

AMP

to fit your application best. The Tri-Arc offers different heads to fit in the same torch body to

fit all your needs. The Tri-Arc gives you the reliable and rugged design users expect

300

10 13 from Arcair

AMP DC

AUX AUX OUTPUT

torches, just pick the best torch/head combination to fit your gouging applications.

TRI-ARC FOUNDRY TORCH MODEL:

Tri-Arc with 7ft Cable and Heads suits 16mm

Carbon

CARBON SIZE:

Round: 8 to 19mm

DUTY CYCLE: 100% @ 2200 amps

AIR PRESSURE: 550kPa (80psi)

AIR FLOW RATE: 1130 lpm (40cfm)

WEIGHT: 5.8kg

Features:

New Four Barrel Nozzle Gives Optimum Metal

Removal

Improved Torch Air Flow

Optimised air Flow to Control Noise

360º swivel Cable

Positive Hand Grip

Optimum Cable & Torch Weight to Minimise

Fatigue

High Quality Cable Assembly

Rugged construction

–

50

OCV

240V

12kVA

55

OCV

DC

OUTPUT

2 415

PHASE V

PHASE

70

OCV

70

OCV

90

OCV

V

90

OCV

415V

AUX

AC

AUX

240V

415V

240V

AUX

240

V

CUT

12mm

415

V

300

AMP

300

AMP

130

AMP

160

AMP

400

AMP

90

AMP

200

AMP

150

AMP

140 145

EURO AMP No4 AMP

120

AMP No5

170

AMP

35

AMP

170

AMP

400

AMP

310

AMP

560

AMP

250

AMP

415V

AUX

5kVA

415V

AUX

165

8kVA

AMP

415V

AUX

12kVA

19mm

AIR PRESSURE: 550kPa (80psi)

EURO No4 Item 8kVA Description 7kVA

Part No.

H F

CUT CUT

AIR FLOW RATE: 790 lpm (28cfm)

1 415V Insulators 240V

55 60

AUX AUX 38mm & Screws 25mm AMPAA94433183

12kVA 10kVA

WEIGHT: 2.4kg

No5

2 Lever & Screws AA94476066

415V 240V 240V CUT 70 80

AUX AUX AUX

3 20kVA Valve 12kVA Bonnet 8.5kVA 32mm AMPAA94104016

Features:

4 Bonnet Wrench CUT

130AA94960001

90

AMP AMP

12mm

New Four Barrel Nozzle Gives Optimum Metal 5 Spool & O-Rings AA94801011

Removal

160 200 250

6 O-Ring (2 required)

AMP AMP

AA94710036 AMP

Improved Torch Air Flow

7 Upper Arm 150AA94048088

Optimised air Flow to Control Noise –

AMP

8 Head & Screw AA94378368 415V

AUX

Natural 15º Torch Angle with 360º swivel Cable

140 145 165 5kVA

9 Torch Body AMPAA94103206

Positive Hand Grip 10 13 DC AC 240 415

AUX AUX OUTPUT

AUX V V

415V

AUX

10 Handle AA94370163

EURO

Optimum Cable & Torch Weight to Minimise

120 No4

8kVA

AMP

Fatigue

240V

415V

2 415

AUX

415V

12kVA

No5

560

AMP

415V

AUX

20kVA

1000

AMP

2200

AMP

415V

AUX

20kVA

1000

AMP

2200

AMP

415V 240V 2 415

20kVA 12kVA PHASE280

V

Ordering Information:

AMP

Tri-Arc with 7ft Cable & 16mm Heads

45 50 55 70 90

Part No. OCV AA62991424 OCV OCV OCV OCV

Defect Removal Heads 6 to 19mm

Part No. DC AA94378370 DC DC DC

+ – +/– AC

General Purpose Heads 13mm

Part No. AA94378267


Part No. AA94378270


Part No. AA94378273

Spare Parts:

Item Description Part No.

1 Insulators & Screws AA94433118

2 Lever & Screws AA94476034

3 Valve Bonnet AA94104023

4 Bonnet Wrench AA94960001

5 Spool & O-Rings AA94801021

6 O-Ring (2 required) AA94710036

7 Upper Arm AA94048110

8 Head & Screw Refer above

9 Torch Body AA94103221

10 Handle AA94370079

AC

AUX

240V

415V

240V

AUX

4kVA

240V

AUX

7kVA

240V

AUX

10kVA

240V

AUX

12kVA

240V

AUX

4kVA

240V

AUX

7kVA

240V

AUX

10kVA

240V

AUX

12kVA

000 00%

240V

AUX

8.5kVA

240

V

240

V

CUT

11.0mm

CUT

16mm

CUT

38mm

CUT

4.8mm

240V

AUX

8.5kVA

3.2m

CU

9.5m

CU

12.5

CUT

19m

CU

25m

CUT

32m

CUT

12m

415

V

300

AMP

CUT

11.0mm

CUT

16mm

CUT

38mm

CU

4.0m

CU

3.2m

CU

9.5m

CU

12.5

CUT

19m

CU

25m

CUT

32m

CUT

12m

415

V

300

AMP



ACCESSORIES

GAS EQUIPMENT CUTTING SYSTEM

ARCAIR SLICE

CUTTING SYSTEM

Part No. OTW63/991036

CIGWELD introduces the SLICE Cutting System manufactured by ARCAIR. Unlike any other

cutting technology used today, the new Arcair SLICE Cutting System can cut, burn or pierce

virtually any metallic, non-metallic or composite material.

1

Cuts right through hard-to-cut materials. Such as mild stainless and alloy steels. Cast iron

Aluminium, magnesium, other non-ferrous metals, slag and refractory materials. Can punch

through concrete or brick, even if it‘s caked with rust, mud or other corrosion. You can cut

through nearly anything with the SLICE System.

The SLICE system uses a special Arcair torch that feeds oxygen and electrical power to a

patented SLICE exothermic cutting rod. You supply oxygen and or 12 volt battery or a welding

machine (CC). The battery gives you fast ignition and portability. The welding machine lets you

maintain a continuous arc (up to 200amps) with conductive materials for cutting temperatures

over 5500˚C

Features:

Cuts through almost anything

No pre-heating required

Protective hand guard and spark arrestor built in

Up to 3 times faster than oxy fuel

Lightweight – complete SLICE plant only 14 kg

Comfortable and easy to use

Portable – comes with toolbox

Slice Cutting System Plant Includes:

SLICE battery pack 240 VAC/50Hz

7mm cutting rods (Qty. 25)

Literature pack

Tool box

Striker assembly

Torch assembly

Collet extension assembly

Extension shield

Oxygen hose (3m)

Charging cable, 240 VAC/50Hz (3m)

Coupling

Instruction Manual

Note: The SLICE torch comes standard with the

7mm Collet Chuck and Collet Nut. To utilise the

10mm rods the user must order the 10mm rod

conversion kit which includes the 10mm Collet

Chuck and Collet Nut.

Additional Equipment Required:

Genuine COMET 700 oxygen regulator (Part

Number 301637) set at 550 kPa

Industrial grade oxygen

Applications:

Use the Arcair SLICE system in the shop or in the

field. This unique system is a natural for plant

maintenance, building renovation or demolition,

scrap cleanup and salvage work. It removes edges

on loaders for repair or replacement.

Spare Parts Ordering Information:

Description

Part No.

Striker assembly

OTW72/012002

Torch assembly

OTW03/003009

Collet extension assembly OTW94/168023

Extension shield

OTW94/777111

Replacement battery only OTW96/076018

10mm conversion kit

OTW94/463032

Shield

OTW94/777109

Washer

OTW94/940109

7mm Collet Chuck

OTW94/158048

10mm Collet Chuck

OTW94/158045

Flashback Arrestor

OTW94/305-009

7mm Collet Nut Assembly OTW94/168022

10mm Collet Nut Assembly OTW94/168024

Cutting Rods Ordering Information:

Diameter Qty Part No.

x length

7 x 559mm 25 OTW43/049002

7 x 559mm 100 OTW43/049003

7 x 1118mm 25 OTW43/049005

10 x 457mm 50 OTW43/049007

10 x 914mm 25 OTW43/049009

Rod Burntime:

Diameter x length

Burntime

7 x 559mm 40-45 sec

7 x 1118mm 80-90 sec

10 x 457mm 30-35 sec

10 x 914mm 60-70 sec

WELDING EQUIPMENT


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25

1

ACCESSORIES

K112 & K113 SUB ARC GUN ASSEMBLY

ITEM DESCRIPTION PART NUMBER QTY.

Gun & Cable Assembly:

500 Amp, 15 ft., 1/16” Electrode K112 *

600 Amp, 15 ft., 3/32” Electrode K113-2

INCLUDES:

1 Gun Assembly

2 Clamp and Flux Tube Assembly S16165 1

3 Handle M10102-1 1

4 Socket Head Cap Screw T14438 1

5 Trigger and Control Cable M12462-15 1

6 #8-32 x .25 PHS CF000148 4

7 Spatter Shield T12027 1

8 Retaining Ring S9776-7 1

9 Clamp (for K112) S11598-1 1

9 Clamp (for K113-2) S15921-2 1

10 Conductor Cable for K112, Includes: L6250-4 1

10A Handle and Stiffener M14050-1 1

10B Connector, Feeder End S12801-9 1

10C Connector, Gun End S12802-16 1

10D Clamping Tube, Both Ends S16997 2

10 Conductor Cable for K113-2, Includes: L5728-7

10A Handle and Stiffener M14048 1

10B Connector, Feeder End S12801-6 1


10D Clamping Tube, Both Ends S7748-40 2

* Discontinued


Gun Assembly (K112) M10614-7

Gun Assembly (K113-2) M10614-8

Includes:

1 Cap T14181 1

2 Housing & Nozzle Assembly

1/16” (K112) M10670-5 1

3/32” (K113-2) Includes: M10670-6 1

2A Nozzle (for K112) S13813-1 1

Nozzle (for K113-2) S13813-3 1

2A1 Nozzle Liner 1/16” KP2095-3 *** 1

Nozzle Liner 5/64” KP2095-12*** 1

Nozzle Liner 3/32” KP2095-11** 1

2A2 Ceramic Insert KP2094-2 1

2A3 Retainer T12977-1 1

2A4 Hollow Lock Set Screw T12932-1 1

2B Housing S13486-2 1

3 Collar S12964-1 1

4 Nozzle Flux Cone

(1/2” Opening) KP1968-1* 1

(5/8” Opening) KP1968-5 1

(3/4” Opening) KP1968-4 1

(13/16” Opening) KP1968-2 1

(15/16” Opening) KP1968-3 1

Chamfered Flux Cone (3/4” Opening) T14278 1

5 Contact Tip

1/16” Size KP2086-2B1 10

5/64” Size KP2086-4B1 10

3/32” Size KP2086-3B1 10

NOTE: Contact Tips as listed come in packaged quantities of 10 pieces. Packages of 100

pieces are available by adding “-B100” to the listed part number.

*Discontinued. Use KP1968-5. **Discontinued. Use KP2095-4.

***Discontinued. Use KP2095-1

10B

10D

1

2

2A

6

10

10A

3

2B

WELDING EQUIPMENT

1

8 9

7

10D

10C

4

5

3

4

2A2

2A3

2A4

5

2A1


K114 SUB ARC ASSEMBLY


Squirtgun & Cable Includes:

1 Nozzle Flux Cone

13/16” Opening (Optional) KP1968-2 1

5/8” Opening (Standard) KP1968-5 1



2 Contact Tip (3/32”) KP2088-2B1 1

2 Contact Tip (5/64” Optional) KP2088-3B1 1

Gun Assembly, Includes: L5757-A 1

3 Socket Head Cap Screw T9447-22 1

4 Nozzle, Includes: S13816 1

4A Tight Wound Steel Spring T12931-2 1

4B Liner Locking Screw T12932-2 1

5 Gun Tube S13042 1

6 Right & Left Gun Mount L3828 1

7 Flux Shut Off Assembly S11686 1

8 Receptacle Clamp T11521 1

9 Spring T11514 1

10 Lever S11567-1 1

12 Pivot Pin T11546 1

13 Rivet T10167-1 1

14 Plain Washer S9262-39 1

15 Spring Clip S11685 1

16 Trigger S11569 1

17 Snap Ring S9776-16 1

18 Gun Hanger T11523 1

19 Roll Pin T9967-23 1

20 Collar S12964-1 1

Handle & Conductor Cable Assembly, Includes: L5757-B

ACCESSORIES

26 Clamping Ring S12903 1

27 Tube Insulator T11584 1

28 Handle S11629 1

29 Flux Tube S11822 1

30 Control Cable M9473 1

Micro Switch S12182-1 1

30A 3 Contact Receptacle, Gun End T11155-1 1

30B 5 Contact Receptacle, Wire End S12020-6 1

31 Conductor Cable, Includes: L5728-6 1

31A Handle & Stiffener, Wire Feeder End M14048 1

31B Connector, Wire Feeder End S12801-6 1


31D Clamping Tube, Both Ends S7748-40 2

32 #8-32 x .1875 FHS CF000133 2

33 Socket Head Screw T9447-8 1

34 Snap Ring S9776-28 1

35 Socket Head Screw T9447-21 1

36 Switch Mounting Plate S11588 1

37 #8-32 x .50 RHS CF000133 3

38 Actuator T11527 1

39 Insulation T11522 3

40 #2-56 x .4375 RHS C CF000135 2

41 Lock Washer T9695-10 2

42 #2-56 HN CF000136 2

Nozzle Extension,

2-1/4” Stickout, (Not Shown) S12891-1 1

Housing S 13028-1 1

Insert T12329-1 1

* Discontinued. No longer available.

1

16

9

10

13

17

15 42

14 41

12

39

30

37

36

40

32

29

31B

31D

31A

6

19

18

35

}

31

30

30B

4

7

30A

8

34

31C

27

26

33

28

38

1

5

3 20

4A

4B

2

WELDING EQUIPMENT

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ACCESSORIES

1

ARC GOUGING TORCHES

PROFAX introduces the next generation of Arc Gouging Torches. We have taken our proven design torch models and made them better! We’ve

completely redesigned the handle for comfort and durability. Our new design gives you the flexibility of being able to convert from the AEC-3000

to the AEC-5000 or back, by simply changing the power cable and swivel head. All other parts interchange. We build them tough to handle

the “Air Carbon-Arc Cutting” process. Truly the most economical and efficient Arc Gouging Torches on the market today. The PROFAX air valve

design is unique. It does not require a valve bonnet to hold it in place nor a wrench to remove it. Best of all – the air valve completely shuts the

air supply off. The PROFAX torch design allows for ease of field repair for a minimum of down time.

AEC3000-1 MODEL NO. DESCRIPTION

AEC3000-1 Complete gouging torch with 7’ swivel cable assembly

AEC-3001 Complete gouging torch less cable assembly

DC AMPS

5/32” 3/16” 1/4” 5/16” 3/8”

90 150 200 250 350

to to to to to

150 200 400 450 600

ITEM DESCRIPTION AEC 3000-1

1 Cable assembly 7’ AEC-302

2 Swivel cable assembly 7’ AEC-302-1

*2a Swivel cable assembly 12’ AEC-312-1

3 Insulator assembly with screws AEC-303

4 Lower tong and valve body AEC-304

5 Swivel head with screw AEC-305

*5a Flat swivel head with screw AEC-305F

6 Upper arm AEC-307

7 Lever assembly with screws AEC-308

8 Spring, insulator assembly AEC-309

9 Handle AEC-350

10 Cable insulating boot AEC-311

ITEM DESCRIPTION AEC 3000-1

11 Spool assembly AEC-316R

12 O-ring (package of 2) AEC-316-1R

13 Swivel joint assembly AEC-321

14 Swivel joint stem AEC-322

15 Swivel joint male nut AEC-323

16 Swivel joint spring AEC-326

17 Swivel joint bushing AEC-327

18 Male cable connector assembly —

19 Female cable connector assembly AEC-3-029

*20 Air hose extension AEC-3-040

*21 Power cable extension AEC-3-041-TW

*Items are optional

WELDING EQUIPMENT

AEC4000-1

STANDARD FEATURES:

5/32” – 1/2” Carbons

Standard Swivel Cable Assembly

Standard Swivel Head

15° torch head

MODEL NO.

AEC-3000-1

AEC-4000-1

AEC-4001

DESCRIPTION

Complete gouging torch with 7’ swivel

cable assembley (material number AEC302)


cable assembly

Complete gouging torch less cable assembly

Unique valve design for easy field repair

Special high impact, heat resistant material

7’ 360° swivel cable assembly

Special copper alloy forged body

Optional 12’ swivel cable assembly available

DC AMPS

5/32” 3/16” 1/4” 5/16” 3/8” 1⁄2” 5/8”

90 200 200 350 450 800

to to to to to to —

150 250 400 450 600 1000


ACCESSORIES

AEC4000-1

PARTS

1

NO. DESCRIPTION AEC 4000-1


*2 Swivel cable assembly 12’ AEC-312-1



5 Pin AEC-410


*7 Flat swivel head with screw AEC-305F

8 Upper arm AEC-407


9 Lever assembly with screw AEC-408

10 Spring AEC-409

11 Handle AEC-450










20 Female cable connector AEC-3-029



* Items are optional

AEC5000-1

STANDARD FEATURES:

Unique valve design

Easy field repair

Special high impact, heat resistant material

Available w/7’ swivel or non-swivel cable assembly

Special hard copper alloy w/excellent electrical

conductivity

Optional 12’ swivel cable assembly available

MODEL NO.

AEC-5000-1

AEC-5001

DESCRIPTION


cable assembly

Complete gouging torch less cable assembly

DC AMPS

1/4” 5/16” 3/8” 1⁄2” 5/8”

200 250 350 700 1000

to to to to to

400 450 600 900 1250


1 Cable assembly 7’ —


*2a Swivel cable assembly 12’ AEC-512-1




*5a Flat swivel head with screw AEC-505F

6 Upper arm AEC-307


7 Lever assembly with screws AEC-308

8 Spring, insulator assembly AEC-309

9 Handle AEC-350










18 Male cable connector assembly —

19 Female cable connector

assembly

AEC-5-029



* Items are optional

WELDING EQUIPMENT

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ACCESSORIES

1


8

1

11

7

3

2

6

5

10

4

9


PROFAX LINCOLN® DESCRIPTION

PXK231-1/16 K231-1/16 Sub arc nozzle assembly 1/16”







EXTENSIONS FOR K231

PX1 Inch 1 Inch Sub arc extension

PX1-1/2 Inch 1-1/2 Inch Sub arc extension

2SUBARCEX 2 Inch Sub arc extension









PX12 Inch

Sub arc extension

PX18 Inch

Sub arc extension

Other lengths on request. The 9 inch extension is also available with 30°, 45°, 60° and 90° bend.

K231 SUB ARC CONTACT NOZZLE ASSEMBLY

Item Description Lincoln Lincoln New Profax

1 Nozzle Insulator S10493-1 PXS10493-1

2 Nozzle Body S10157 PXS10157

3 Cone Body Assembly, Includes: M8249 PXM8249

4 Retaining Nut S10147 PXS10147

5 Flux Cone T10575 KP2085-1 PXT10575

6 Locking Ferrule T10574 PXT10574

7 Thumb Screw T9078-1 PXT9078-1

8 Special Socket Head Screw T10570 PXT10570

9 Rubber Flux Tube (Not Shown) T10642-1 PXT13835

10 Contact Tip - 5/64 Wire Size 2.0MM PXS10125-5/64

10 Contact Tip - 3/32 Wire Size 2.4MM S10125-3/32 KP1962-3B1 PXS10125-3/32



10 Contact Tip - 3/16 Wire size 4.8MM S10125-3/16 KP1962-2B1 PXS10125-3/16

10 Contact Tip - 7/32 Wire size 5.6MM PXS10125-7/32

FOR SUBARC DRIVE ROLLS SEE PAGE 125

Not shown Adapter for Tips with 5/16 thread S16844 PXS168844

Not shown Contact Tip - 3/32 - 2.4mm (5/16 Thread) T14050-3/32 KP2100-3B1 12-657

Not shown Contact Tip - 5/64 - 2.0mm (5/16 Thread) T14050-5/64 KP2100-4B1 12-656

11 Nozzle Insert for 3/32 and 5/64 Wire S12773-3/32 PXS15106-332

MODEL AEC 550 SUB ARC

WELDING EQUIPMENT

550 amp Sub Arc gun for mounting on manipulators, fixtures, side beams, and track

machines. Available with either Lincoln® or Miller® back end. Designed for running

1/16” thru 3/32” wire. Available in lengths up to 15 feet.

STANDARD FEATURES

550 Amps @ 60% Duty Cycle

Easy Installation

Economical to Operate

Field Repairable

MODEL DIRECT CONNECT GUN LENGTH WIRE SIZE

LNS550-5 Lincoln® 5’ 1/16”, 5/64”, 3/32”

LNS550-10 Lincoln® 10’ 1/16”, 5/64”, 3/32”

LNS550-15 Lincoln® 15’ 1/16”, 5/64”, 3/32”

MS550-5 Miller® 5’ 1/16”, 5/64”, 3/32”

MS550-10 Miller® 10’ 1/16”, 5/64”, 3/32”

MS550-15 Miller® 15’ 1/16”, 5/64”, 3/32”


ACCESSORIES

FINGERTIP CONTROL Replacement Parts Suitable for: Lincoln Electric ® & Miller Electric Mfg Co®

PART NO LINCOLN® DESCRIPTION COMPATABLE EQUIPMENT

LFTC-6 Fingertip control with 27’ cord and 6 pin plug Squarewave Tig & Invertec TM only

MILLER®

MFTC-5 RCC-5 Fingertip control with 27’ cord and 5 pin plug Tig machines prior to JK674521

MFTC-14 RCC-14 Fingertip control with 27’ cord and 14 pin plug Tig machines effective with JK674521

MFTC-14-52 Fingertip control with 52’ cord and 14 pin plug Tig machines effective with JK674521

(special cord lengths available up to 100’)

1

REMOTE FOOT CONTROL Replacement Parts Suitable for: Lincoln Electric ® & Miller Electric Mfg Co®

All metal construction. Operates contractor and controls output.

PROFAX LINCOLN® DESCRIPTION COMPATIBLE EQUIPMENT

LFC-870 K-870 Foot control Direct Connects to:

w/25’ cord

R3R 300, 400 & 500 (Codes 9534 and Above)

& 6 pin plug. Squarewave Tig 175, 255, 275, 300, 350 & 355

Tig 250/250 (All), Tig 300/300 (Codes 8875 and Above)

DC Tig Starter (K900-1), Tig Module (K930-1)

Commander 300, 400 & 500

Ranger 8, 275(If K892-1 remote control receptacle kit is installed)

Ranger 9, Ranger 10 & 10LX, Ranger 300D & 300DLX

Invertec TM V200-T and V300 Pro

MILLER®

MFC-14 RFC-14 Foot control Direct Connects to:

w/25’ cord &

Aerowave, Dimension 302, 400, 452, 650, 652 & 1000, Dynasty

14 pin plug. DX & 300(SD,DX,LX), Econotig, Goldstar 300SS, 400SS, 500SS &

600SS, Goldstar 302, 452 & 652, Invision 354MP, 456P &

456MP, Maxstar 91, 152, 175, 200(SD,DX,LX), & 300(SD,DX,LX),

Maxstar DX & 300 DX, Maxtron 300 & 450, MK VI,Phoenix 456,

Shopmaster 300, Syncrowave 180SD, 250, 250DX, 300, 350LX,

351, 500 and 500P, TIGRunner, XMT 200, 300 & 304, Trailblazer

250G, 251NT & 300D NT

Will also work on the following engine driven equipment if

Miller’s optional 14 pin remote control facilities are installed.

BIG 30A Diesel, BIG 40G, BIG 40 & 50 Diesel, Big Blue 302 &

402, METRO 250D & 300 DXQ, Miller Du-Op, PipePro

304, Miller Legend & Legend NT, TRAILBLAZER 280NT, PRO 350

REMOTE HAND CONTROL Replacement Parts Suitable for: Lincoln Electric ® & Miller Electric Mfg Co®

All Lincoln® equipment that uses the M5090C (64 ohm) rheostat. SA200 GAS,

SA250 GAS & DIESEL, SAE350 DIESEL, SAE400 GAS & DIESEL, CLASSIC® I, II, & III,

SAE 200, 300 & 400 Motor Generator. Does not have 115V receptacle.

PART NO LINCOLN LENGTH

LHC K-924 No Cord

LHC-25 K-924-25 25’

LHC-50 K-924-50 50’

LHC-100 K-924-100 100’

Used on all MILLER® equipment that has the 030-653 (15 ohm) rheostat. 330,

340 & 360 ABP, CP750E, DIALARC® HF, FC6E, MK IV EXPRESS®, MK VIII®-2, SR150,

SR200, 300, 400 & 600, MP-30E, 45E, 65E & 75E, SRH222, 303, 333, 404, 444,

555 & 666

PART NO MILLER LENGTH

MHC-3 RHC-3 No Cord

MHC-3-25 RHC-3-25 25’

MHC-3-50 RHC-3-50 50’

MHC-3-100 RHC-3-100 100

WELDING EQUIPMENT

1300 WELDER (1300 935 337)

31

ACCESSORIES

1

CONTOUR® & CURV O MARK® LAYOUT SYSTEMS

TOOLS MADE TO HELP YOU WORK WITH PRECISION Curv-O-Mark layout systems have earned a reputation for quality and consistency over

a wide range of industries. Easy to use, made to use longer, there are Curv-o-mark tools to help bring precision to most any layout task.

WIZARD WRAP

All Wizard Pipe Wraps are made from a non-asbestos, heat-resistant material. It is a high density product

for heavy duty service at temperatures up to 360° F. It has outstanding resistance to oil, gasoline,

kerosene, water and sea water. The edges are thick and straight for easier, more accurate marking. Screen

printed tape measures (28” on Small Wrap; 36” on Medium and Large Wraps; 48” on Extra Large Wrap)

which limits the need for an extra tape measure and makes mark-up much easier. They also include a

circumference & quartering scale which limits the need for calculations because the exact circumference,

¼, ½ and ¾ of the circumference, plus the actual diameter of pipes 2” through 30” is printed on the

outside of the wraps. Wraps are packaged in durable, reusable containers that will hold up in your tool box.

WW16W WIZARD WRAP SMALL - 25-150 MM (1”-6” PIPE)

WW17W WIZARD WRAP MEDIUM - 50-400 MM (2”-16” PIPE)

WW17AW WIZARD WRAP LARGE - 50-750 MM (2”-30” PIPE)

WW19W WIZARD WRAP XL - 300-1200 MM (12”-48” PIPE)

CENTERING HEADS

STD 0721-0005

JUMBO 0721-0006

Curv-O-Mark® Centering Heads

aid in the setting of centrelines,

establishing angles and marks for

butt-ins, locating points inside

pipes and tanks, laying out keyways

and measuring declivity. Available

in Standard for pipe ½” dia. and

Jumbo 1” pipe and up.

FITTER WELDER

PROTRACTOR

0721-0008

This 90-degree protractor has a

matching locking lever to set and

hold the tool at the desired angle.

It is equipped with a 5/8 in. by 10

in. tapered arm to complete finding

of angles or desired bends, or to

determine any portions of elbows.

CONTOUR MARKER

STD 0721-0000

JUMBO 0721-0003

The Curv-O-Mark® Contour Marker

is a compact time-saving tool used

to lay out pipe and structural steel

joints. Can be used to lay out pipe

from 1½ to 18” dia. Or structural

steel members up to 18” Made from

durable lightweight aluminium. Use

the Jumbo Marker in the layout of

large dia. pipe from 8 to 48in.

FLANGE ALIGNER

BASE

0721-0029

Remove the difficulty of flange

aligning and squaring with a simple

tool that holds a square in the

needed position without tying up

one’s hands.

PIPE FLANGE

ALIGNERS

0721-0009

Fast accurate pipe construction is

possible with this self-determining

flange aligning tool. Quickly

adjustable for all types of flanges or

pipe sizes ranging from 3 to 12 in.

Diameter.

PROMAG LEVEL 0721-0007

A lightweight easy to use tool for

determining angles with two cast-in

25 pound pull magnets to hold

securely to any steel surface.

WELDING EQUIPMENT

DIAL-ANGLE

FLANGE LEVEL

0721-0017

A versatile tool that can be used as

a dial degree utility level or, with

attachments, for two holing flange

alignment.

UNIVERSAL LEVEL 0721-0030

The Curv-O-Mark® universal Level

is a multi-purpose tool. the unit

features a adjustable protractor dial

bubble (DSL) that ensures accurate

leveling and permits the following

addtional uses:

Setting a predetermined pitch of a string

of pipe

Setting the angle of laterals to a precise

degree

Trueing vertical runs

Two-holing flanges


ACCESSORIES

SUMNER

THE RECOGNISED LEADER IN PIPE HANDLING EQUIPMENT – Reliable Tools to get the job done efficiently and safely

1

PRO JACK

FOLD-A-JACK

SPECIAL FEATURES:

Formed Steel legs

2000lb (900kg) capacity

Priced for all budgets

Standard vee head

SPECIAL FEATURES:

Folds up for storage ease

1” square tube base construction


Standard vee head

HEAD STYLES

FOLD A JACK 781300 781305 781301 781306 781302

PRO JACK 780471 780476 780472 780477 780473

STANDARD FEATURES ON ALL SUMNER FOLD-A-JACKS AND PRO JACKS:

Quick action lockwasher for fast height positioning

Patented Fall Guard feature allows 1” (25mm) safety zone around lockwasher

1-1/2” (38mm) Acme fine adjustment thread the largest in the industry

Large convenient adjustment handle

Set screw for double margin of safety

Set screw can lock jack head to stand for transportation - no house pieces

Jack independently load tested for quality assurance

Backed by over 30 years of jack stand manufacturing experience

FAT JACK

PART NUMBER: 785200

SPECIAL FEATURES:

Ideal for large pipe


1-1/4” square tube base construction

12-1/2” (32 cm) wide vee head

MAX-JAX

PART NO. 781460

SPECIAL FEATURES:

2500lbs/1135Kg Capacity

Maximum 48” Pipe

Minimum 4” Pipe

Large 12” vee

Fine adjustment with bearing

Sturdy 5-leg construction

Large 8” Casters - Optional

Quick action brake

Pipe hold down chains

Optional roller wheel head

Optional Ball transfer

Optional S/Steel sleeves

WELDING EQUIPMENT

1300 WELDER (1300 935 337)

33

1

ACCESSORIES

SUMNER

ULTRA CLAMPS - FOR PIPE TO FITTING

Special Features:

Light weight for over head work

Fine adjustment screws for quick fit-up

All new rugged frame, built for job site use

Stainless steel contacts & alignment screws

Operating handle repositions for close work

Smooth new roller clamping action for positive gripping

Part No Description

781130 1-21⁄2” Ultra Clamp

781150 2-6” Ultra Clamp

781170 5-12” Ultra Clamp

ULTRA FITS - FOR FITTING TO FITTING

Special Features:

Light weight for over head work

Fine adjustment screws for quick fit-up

Stainless steel contacts & alignment screws

Two handed operating handle for positive gripping

Smooth roller clamping action for positive gripping

Rugged compact design to operate in tight locations

Part No Description

781265 1-21⁄2” Ultra Fit

781275 2-6” Ultra Fit

781285 5-12” Ultra Fit

CLAMP CHAMP

CLAMP CHAMP... an advanced solution for today’s problem fit ups!

The Clamp Champ is built for the welder who takes pride in doing his job

right, the first time, Constructed for years of trouble free job site use, the

versatile Clamp Champ makes pipe fit-up simple and accurate -without the

need of a helper” The Clamp Champ is similar to a pipe vise with fast, easy

set up and solid chain engagement”

EACH MODEL OFFERS:

WELDING EQUIPMENT

FIT-UP CAPACITY

Pipe to Pipe

Pipe to Fitting

Pipe to Flange

Fitting to Fitting

LOW COST

Half the cost of comparable cage

clamps

WIDE RANGE

1-10 ” (25-254 mm)

1-16” (25-406 mm)

10-36” (254-914 mm)

Carbon or Stainless

Plus... Conversion Kits to 48” (1200

mm) pipe!

LIGHTWEIGHT CONSTRUCTION

Engineered for strength without the

weight

Standard Kit:

Consists of metal carrying box, main block and chain, jack bars and instruction manual. Large Clamp Champ includes double jack screws for

reforming 20 mm pipe wall.

Range Model Part No. Description Number of Weight

Jack Bars Lb KG

1-10”(25-250mm) Standard 781000 ST-110 Standard Clamp Champ 3 22 10.0

1-10” (25-250mm) Stainless Steel 780999 ST-210 Stainless Steel Clamp Champ 3 22 10.0

1-16”(25-400mm) Standard 780998 ST-116 Standard Clamp Champ 5 27 12.3

1-16”(25-400mm) Stainless Steel 780997 ST-216 Standard Clamp Champ 5 27 12.3

10-36” (250-900mm) Standard 781250 Standard Clamp Champ 9 109 49.4

10-36” (250-900mm) Stainless Steel 781251 Stainless Steel Clamp Champ 9 109 49.4


ACCESSORIES

SUMNER

INTERNAL FIT UP CLAMP

The Ideal Fit-up Tool!

Special Features:

Two independently operated internal clamps align flange to pipe, even if internal

dimensions differ.

Can be used on all standard weld neck flanges and great with slip on flanges

Contact points stainless steel -a standard feature

One piece construction -no loose pieces

Quick action operation

Part No Description Weight

784100 2- 4” (50 -145 mm) Internal Fit-up Clamp 2.5lb 1.1kg

1

FLANGE SPREADER. (MANUAL)

Special Features:

4 models to cover flange range from 1” (25 mm) to 24” (600 mm)

Can be used for 150 Ib. to 1,500 Ib. flanges

Hardened wedge for safe splitting

Large feed screw

Drive can be rotated by 1-3/8” wrench or 1/2” (12 mm) bar

Compact design -strong enough for tough jobs

Part No. Description Spread Pin Diameter 150 Ib 300 Ib 400 Ib 600 Ib 900 Ib 1500lb

784003 ST-301 Flange Spreader 3” (76 mm) *5/8” (16 mm) 1-6” 0.75-4” 0.5-2” - - -

784002 ST-302 Flange Spreader 4” (101 mm) 3/4” (19 mm) 2 -12” 1.5- 8” 1- 4” 1- 4” 1- 2” 1- 2” 1-2”

784001 ST-303 Flange Spreader 5”(127mm) 7/8” (22mm) 5-24” 2.5-12” 1.5-8” 2-6” 1-4” 1-3”

784000 ST-3Q4 Flange Spreader 6-3/8” (162 mm) l” (25 mm) 10- 24” 7- 24” 3.5 -16” 4 -10” 1- 8” 1-5”

FIT STIX

The Perfect Fit-up Tool for Steel Plate

Special Features:

Rugged, lightweight design

Fast, accurate alignments.

Drop forged heads.

Head can be used for setting gap.

Part No Description Weight

Lb Kg

781850 Fit Stix #3 1.0 0.5

781860 Fit Stix #8 1.43 0.65

781870 Fit Stix#12 1.87 0.85

Align steel plate quickly and easily with Fit Stix!

WELDING EQUIPMENT

1300 WELDER (1300 935 337)

35

ACCESSORIES

1

SINGLE JACKSCREW CHAIN CLAMP

LEVEL AND SUPPORT DEVICE

MAIN BLOCK

FINE ADJUSTMENT

UNIVERSAL

JACKBAR

The Single Jackscrew Chain Clamp reforms the mating side of the weld gap only, and is

capable of “reforming up to Schedule 40 Pipe”. The Jackscrews of the Jackbar exert pressure

on the high points of the mating pipe eliminating “Hi-Lo” as pipe and fittings are aligned.

Pipe wall thickness to “Schedule 80 can be aligned” with the Single Jackscrew Chain Clamp.

The Level and Support Device of the Chain Clamp allows the pipe, elbow, tee, flange and

other fittings to be held safely and securely in place during the alignment and welding

process. For Stainless Steel or specialty alloy applications replace the chain of the standard

Chain Clamp with Stainless Steel Chain. Available in steel and Stainless Steel models to fit

pipe from 1” / 25mm to 54” / 1372mm.

SINGLE SCREW JACKBAR

JACKSCREW

SINGLE JACKSCREW JACKBAR

CHAIN

THUMBSCREW

Single Jackscrew Chain Clamp includes:

Length of Chain required for the pipe range.

Single Jackscrew Jackbars listed for pipe range.

Main Block.

Fine Adjustment.

Level and Support Device.

Jackscrew Wrench.

Carbon or Stainless Steel Spacing Screws

(Optional).

Storage Box.

Parts and Operating Manual.

WARNING:

The clamp should never be used as the sole

support of the pipe or should never be used to

lift the pipe.

DANGER:

Do not exceed pipe size range listed prior

to contacting the Mathey Dearman Sales

Department.

Do not use any other type of chain than those

listed below prior to contacting Mathey Dearman

Sales Department.

Use of chain not supplied with clamp by Mathey

Dearman, Inc. will VOID the Warranty of the

clamp.

SPECIFICATIONS

Model Number of Pipe Size Reforms Pipe Aligns Pipe Estimated

Jackbars Range to Schedule to Schedule Shipping Weight

(in / mm)

(lbs. / kg)

D231 3 1-8 / 25-203 40 80 21 / 9

D231SS 3 1-8 / 25-203 40 80 21 / 9

D232 7 4-16 / 102-406 40 80 68 / 31

D232SS 7 4-16 / 102-406 40 80 68 / 31

D233 9 10-36 / 254-914 40 80 144 / 67

D233SS 9 10-36 / 254-914 40 80 144 / 67

D234 13 10-54 / 254-1372 40 80 170 / 79

D234SS 13 10-54 / 254-1372 40 80 170 / 79

SS - Indicates Clamp is for Stainless Steel application.

DOUBLE JACKSCREW CHAIN CLAMP

LEVEL AND SUPPORT DEVICE

MAIN BLOCK

FINE ADJUSTMENT

UNIVERSAL

JACKBAR

The Double Jackscrew Chain Clamp “reforms Schedule 40 Pipe” on either side of the joint to

be welded. The Jackscrews of the Jackbar exert pressure on the high points of both sides of

the weld joint to eliminate “Hi-Lo”. Pipe wall thickness “up to Schedule 80 can be aligned”

with the Clamp. The Level and Support Device of the Chain Clamp allows the pipe, elbow,

tee, flange and other fittings to be held safely and securely in place during the alignment

and welding process. For Stainless Steel or specialty alloy applications replace the chain of

the standard Chain Clamp with Stainless Steel Chain. Available in steel and Stainless Steel

models to fit pipe from 1” / 25mm to 54” / 1372mm.

WELDING EQUIPMENT

DOUBLE SCREW JACKBAR

DOUBLE JACKSCREW JACKBAR

CHAIN

THUMBSCREW

Double Jackscrew Chain Clamp includes:

Length of Chain required for the pipe range.

Double Jackscrew Jackbars listed for the pipe

range.

Main Block.

Fine Adjustment.

Level and Support Device.

Jackscrew Wrench.

Carbon or Stainless Steel Spacing Screws

(Optional).

Storage Box.


WARNING:

The clamp should never be used as the sole

support of the pipe or used to lift the pipe.

DANGER:

Do not exceed pipe size range listed prior

to contacting the Mathey Dearman Sales

Department.

Do not use any other type of chain than those

listed at bottom of page prior to contacting

Mathey Dearman Sales Department.

Use of chain not supplied with clamp will VOID

the Warranty of the clamp.

SPECIFICATIONS

Model Number of Pipe Size Reforms Pipe Aligns Pipe Estimated

Jackbars Range to Schedule to Schedule Shipping Weight

(in / mm)

(lbs. / kg)

D250 3 1-8 / 25-203 40 80 27 / 12

D250SS 3 1-8 / 25-203 40 80 27 / 12

D249 7 4-16 / 102-406 40 80 72 / 33

D249SS 7 4-16 / 102-406 40 80 72 / 33

D235 9 10-36 / 254-914 40 80 144 / 67

D235SS 9 10-36 / 254-914 40 80 144 / 67

D236 13 10-54 / 254-1372 40 80 180 / 72

D236SS 13 10-54 / 254-1372 40 80 180 / 72

SS - Indicates Clamp is for Stainless Steel application.


DOUBLE CHAIN CLAMP D251 SERIES

The Mathey Dearman Double Chain Clamp is a heavy-duty vessel clamp designed for alignment

and reforming of pipes and vessels up to 20’ (6 m) in diameter with Schedule 80 wall thickness.

Our Double Chain Clamps also align Schedule 80 pipe and heavier when no reforming is

required. The extra heavy-duty Jackbars and Main Block provide the brute strength necessary to

accomplish even the toughest reforming jobs. Models 10” to 36” through 10” to 54” come with

a Level and Support Device. All other models come with a cable hoist. The Double Chain Clamp

is available in steel and stainless steel versions and is shipped in a wooden crate.

FEATURES

PRECISE | Numerous Jackbars provide clamping pressure exactly where needed for perfect alignment

TOUGH | Reforms and aligns pipe with Schedule 80 wall thickness

ADAPTABLE | Fits extremely large range of pipe diameters

CONFORMING | Jackbar pads pivot independently to handle uneven pipe and fitting surfaces

Double Chain Clamp Includes:

- (2) Nickel plated or stainless steel high-strength leaf chains

- Extra heavy-duty stainless steel Jackbars-quantity as listed in specifications

- Double chain Main block with (2) Fine Adjustments

- Level and Support Device (D251-1060 model and larger supplied with cable hoist)

- Jackscrew Wrench

- Parts and Operating Manual

Joints on large pipe or tube shells up to 20’ (6096 mm) in diameter can be aligned, reformed and welded

without removing the clamp, saving time and improving weld quality.

WARNING: DOUBLE CHAIN CLAMPS SHOULD NEVER BE USED AS THE SOLE SUPPORT FOR THE PIPE OR

TO LIFT THE PIPE. DO NOT EXCEED PIPE SIZE RANGE LISTED OR USE ANY TYPE OF CHAIN OTHER THAN

SUPPLIED WITHOUT FIRST CONTACTING THE MATHEY DEARMAN SALES DEPARTMENT. USE OF CHAIN NOT

SUPPLIED WITH THE CLAMP BY MATHEY DEARMAN WILL VOID THE CLAMP WARRANTY.

HAND LEVER CAGE CLAMP

ACCESSORIES

SPECIFICATIONS

Number Number of Number Pipe Size Est. Shipping

Main Blocks of Jackbars Range in (mm) Weight

D251-1036 1 9 10-36 (254-914) 220 lbs / 100 kg

D251-1036SS 1 9 10-48 (254-914) 220 lbs / 100 kg

D251-1048 1 12 10-48 (254-1219) 278 lbs / 126 kg

D251-1048SS 1 12 10-48 (254-1219) 278 lbs / 126 kg

D251-1054 1 14 10-54 (254-1372) 300 lbs / 136 kg

D251-1054SS 1 14 10-54 (254-1372) 300 lbs / 136 kg

D251-1060 1 16 10-60 (254-1524) 328 lbs / 149 kg

D251-1060SS 1 16 10-60 (254-1524) 328 lbs / 149 kg

D251-1072 1 20 10-72 (254-1829) 387 lbs / 176 kg

D251-1072SS 1 20 10-72 (254-1829) 387 lbs / 176 kg

D251-1084 1 24 10-84 (254-2134) 442 lbs / 200 kg

D251-1084SS 1 24 10-84 (254-2134) 442 lbs / 200 kg

D251-1096 2 28 10-96 (254-2438) 498 lbs / 226 kg

D251-1096SS 2 28 10-96 (254-2438) 498 lbs / 226 kg

D251-10108 2 32 10-108 (254-2743) 554 lbs / 251 kg

D251-10108SS 2 32 10-108 (254-2743) 554 lbs / 251 kg

D251-10120 2 36 10-120 (254-3048) 610 lbs / 277 kg

D251-10120SS 2 36 10-120 (254-3048) 610 lbs / 277 kg

D251-1011F 2 39 10-132 (254-3353) 660 lbs / 299 kg

D251-1011FSS 2 39 10-132 (254-3353) 660 lbs / 299 kg

D251-1012F 2 42 10-144 (254-3658) 710 lbs / 322 kg

D251-1012FSS 2 42 10-144 (254-3658) 710 lbs / 322 kg

D251-1014F 2 48 10-168 (254-4267) 810 lbs / 367 kg

D251-1014FSS 2 48 10-168 (254-4267) 810 lbs / 367 kg

D251-1016F 3 54 10-192 (254-4877) 910 lbs / 410 kg

D251-1016FSS 3 54 10-192 (254-4877) 910 lbs / 410 kg

D251-1018F 3 60 10-216 (254-5486) 1010 lbs / 455 kg

D251-1018FSS 3 60 10-216 (254-5486) 1010 lbs / 455 kg

D251-1020F 3 66 10-240 (254-6096) 1110 lbs / 500 kg

D251-1020FSS 3 66 10-240 (254-6096) 1110 lbs / 500 kg

* Calculations are based on pipe with a tensile strength of 45,000 lbs per square inch

(3,164 kg per square centimeter). SS - Indicates clamp is for stainless steel application.

NOTE: ALL DOUBLE CHAIN CLAMPS WITH 16 OR MORE JACKBARS INCLUDE CABLE

HOIST. SMALLER CLAMPS INCLUDE LEVEL AND SUPPORT DEVICE.

1

Rapid pipe alignment can be achieved with the Hand Lever Cage Clamp. A Clamp is needed for each size pipe to

be aligned. The Hand Lever Cage Clamp is the most popular of the cage style clamps, and a field proven product

for the alignment of smaller diameter pipes.

CAUTION: CLAMP WARRANTY WILL BE VOIDED

IF WEDGES ARE USED TO REFORM PIPE.

CAGE CLAMP, HAND LEVER TACK OR NO TACK TYPE

Hand Lever Hand Lever Pipe Size Range Tack Model No Tack Model

Tack Model No Tack (in / mm) Estimated Shipping Estimated Shipping

Model Weight (lbs. / kg) Weight (lbs. / kg)

01-0500-001 - 2 / 51 12 / 5 -

01-0500-002 01-0500-N03 3 / 76 17 / 8 18 / 8

01-0500-003 - 3.5 / 89 19 / 9 -

01-0500-004 01-0500-N04 4 / 102 19 / 9 20 / 9

01-0500-005 01-0500-N05 5 / 127 20 / 9 32 / 15

01-0500-006 01-0500-N06 6 / 152 32 / 15 32 / 15

01-0500-008 01-0500-N08 8 / 203 32 / 15 32 / 15

01-0500-010 01-0500-N10 10 / 254 51 / 23 51 / 23

01-0500-012 01-0500-N12 12 / 305 54 / 25 54 / 25

01-0500-014 01-0500-N14 14 / 356 70 / 32 70 / 32

01-0500-016 01-0500-N16 16 / 406 102 / 46 102 / 46

01-0500-018 01-0500-N18 18 / 457 110 / 50 107 / 49

01-0500-020 01-0500-N20 20 / 508 120 / 54 117 / 53

01-0500-022 01-0500-N22 22 / 559 125 / 57 124 / 56

01-0500-024 01-0500-N24 24 / 610 128 / 58 128 / 58

01-0500-026 01-0500-N26 26 / 660 136 / 62 136 / 62

01-0500-028 01-0500-N28 28 / 711 158 / 72 158 / 72

01-0500-030 01-0500-N30 30 / 762 195 / 88 195 / 88

01-0500-032 01-0500-N32 32 / 812 206 / 93 206 / 93

01-0500-034 01-0500-N34 34 / 864 213 / 97 213 / 97

01-0500-036 01-0500-N36 36 / 914 227 / 103 227 / 103

01-0500-038 01-0500-N38 38 / 965 255 / 116 255 / 116

01-0500-040 01-0500-N40 40 / 1016 298 / 135 298 / 135

01-0500-042 01-0500-N42 42 / 1067 308 / 140 308 / 140

01-0500-048 01-0500-N48 48 / 1219 348 / 158 348 / 158

01-0500-054 01-0500-N54 54 / 1372 395 / 179 395 / 179

01-0500-060 01-0500-N60 60 / 1524 445 / 201.85 445 / 202

Clamps with Stainless Steel contact point or for odd-size pipe available on request.

1300 WELDER (1300 935 337)

WELDING EQUIPMENT

37

1

ACCESSORIES

RIM CLAMPS

WARNINGS: CONTACT MATHEY DEARMAN WHEN PIPE IS

CLAD WITH MATERIALS SUCH AS ICONEL OR TITANIUM. AS

TEMPERATURES FALL BELOW 0 DEGREES FARENHEIT (-18

CELCIUS), REFORMING CAPABILTY RAPIDLY DECREASES.

Mathey Dearman Rim Clamps are built for tough reforming jobs and are ideal for applications requiring 100%

weld and grind without releasing clamping pressure. Symetrically placed Jackscrews apply pressure on high

points to precisely reform and align pipe or shells. All surfaces of the Rim Clamp in contact with the pipe are

made of stainless steel enabling the Clamp to be used on a variety of materials. Mathey Dearman Rim Clamps

will reform 45,000 PSI tensile strength pipe up to Schedule 80, with out-of-round conditions up to 2” (51 mm),

depending on wall thickness.

D711-1416 14 - 16 (356 - 508) 190 lbs / 85.5 kg

FEATURES

D711-1618 16 - 18 (406 - 457) 240 lbs / 108 kg

ACCURATE | Apply reforming pressure exactly where required D711-1420 14 - 20 (356 - 508) 280 lbs / 126 kg

STRONG | Corrects out-of-round conditions up to 2” (51 mm) D711-1824 18 - 24 (457 - 610) 350 lbs / 157.5 kg

EASY | Self-latching design (14” / 356mm and larger) makes D711-2026 20 - 26 (508 - 660) 360 lbs / 162 kg

installation simple and safe

D711-2228 22 - 28 (559 - 711) 380 lbs / 171 kg

VERSATILE | Handles a range of pipe sizes and materials D711-2632 26 - 32 (660 - 813) 400 lbs / 180 kg

The 14” to 16” (356 mm to 406 mm) and larger Rim Clamp closes D711-3036 30 - 36 (762 - 914) 420 lbs / 189 kg

over the pipe automatically, for quick and simple operation.

D711-3440 34 - 40 (864 - 1016) 450 lbs / 202.5 kg

SPECIFICATIONS

D711-3844 38 - 44 (965 - 1118) 490 lbs / 220.5 kg

Item No. Pipe Size Estimated

D711-4248 42 - 48 (1067 - 1219) 510 lbs / 229.5 kg

Range in. (mm) Shipping Weight D711-4450 44 - 50 (1118 - 1270) 575 lbs / 258.75 kg

D711-0406 4 - 6 (102 - 152) 40 lbs / 18 kg D711-4652 46 - 52 (1168 - 1321) 610 lbs / 274.5 kg

D711-0608 6 - 8 (152 - 203) 30 lbs / 22.5 kg D711-5056 50 - 56 (1270 - 1422) 680 lbs / 308 kg

D711-0810 8 - 10 (203 - 254) 70 lbs / 31.5 kg D711-5460 54 - 60 (1372 - 1524) 750 lbs / 337.5 kg

D711-1012 10 - 12 (254 - 305) 90 lbs / 40.5 kg D711-5864 58 - 64 (1473 - 1626) 820 lbs / 369 kg

D711-1214 12 - 14 (305 - 356) 120 lbs / 54 kg D711-6268 62 - 68 (1575 - 1727) 880 lbs / 396 kg

D711-6672 66 - 72 (1676 - 1829) 950 lbs / 427.5 kg

REFORMING CAPABILITY - Maximum Wall Thickness for Specified Material Tensile Strength

Clamp Type Pipe Tensile

Pipe Diameter in (mm)

Strength

PSI MPA 4”-12”

(102 -305)

14”-24”

(356 -610)

26”-30”

(660 -762)

32”-48”

(813 -1289)

50”-60”

(1270 -1524)

Pipe Wall Thickness in. (mm) *

62”-72”

(1575 -1829)

RIM 45,000 310 1/2” (13) 3/4” (19) 7/8” (22) 1” (25) 11/8” (29) 1 1/4” (32)

MEGA RIM 1/2” (11) 3/4” (19) 1” (25) 11/8” (29) 1 1/4” (32) 1 3/8” (35)

65,000 448 7/16” (11) 5/8” (16) 3/4” (19) 1” (25) 1 1/8” (29) 1 3/8” (35)

70,000 483 3/8” (10) 1/2” (13) 3/4” (19) 7/8” (22) 1” (25) 1 1/4” (32)

80,000 552 3/8” (10) 1/2” (13) 5/8” (16) 3/4” (19) 1” (25) 1 1/8” (29)

* Calculations based on material temperature of 72° F (22° C)

MEGA RIM CLAMPS

For reforming high tensile strength pipe, there is nothing like a Mathey Dearman Mega Rim Clamp. Our Mega

Rim Clamps align and reform high tensile strength X65, X70 and X80 pipe with wall thicknesses up to 1 3/8” (35

mm). Capable of reforming pipe with an out-of-round condition of up to 2” (51 mm), this clamp’s performance

comes from the heavy-duty oval shaped Side Plates, Latching Mechanism, and flip-up Jackbars for mating pipes

and fittings. The Mega Rim’s hinged flip-up Jackbars are precisely positioned on the Clamp so they can be be

rotated away from the primary pipe for insertion of the mating pipe, valve or fitting and to facilitate welding

and grinding. The independent pivoting pads of the Jackscrews compensate for uneven pipe surfaces. To avoid

the risk of contamination, all surfaces of the Mega Rim Clamp that contact the pipe are made of stainless steel.

WELDING EQUIPMENT

WARNINGS: CONTACT MATHEY DEARMAN WHEN PIPE IS

CLAD WITH MATERIALS SUCH AS ICONEL OR TITANIUM. AS

TEMPERATURES FALL BELOW 0 DEGREES FARENHEIT (-18

CELCIUS), REFORMING CAPABILTY RAPIDLY DECREASES.

FEATURES

EXTREME CAPACITY | Reforms even high tensile strength pipe

ACCURATE | Corrects out-of-round conditions up to 2” (51 mm)

VERSATILE | Allows for 100% weld and grind without

releasing clamp pressure

SPECIFICATIONS

Item No.

Pipe Size Range in. (mm)

D711-0406M 4 - 6 (102 - 152)

D711-0608M 6 - 8 (152 - 203)

D711-0810M 8 - 10 (203 - 254)

D711-1012M 10 - 12 (254 - 305)

D711-1214M 12 - 14 (305 - 356)

D711-1416M 14 - 16 (356 - 508)

D711-1618M 16 - 18 (406 - 457)

D711-1420M 14 - 20 (356 - 508)

D711-1824M 18 - 24 (457 - 610)

D711-2026M 20 - 26 (508 - 660)

D711-2228M 22 - 28 (559 - 711)

D711-2632M 26 - 32 (660 - 813)

D711-3036M 30 - 36 (762 - 914)

D711-3440M 34 - 40 (864 - 1016)

D711-3844M 38 - 44 (965 - 1118)

D711-4248M 42 - 48 (1067 - 1219)

D711-4450M 44 - 50 (1118 - 1270)

D711-4652M 46 - 52 (1168 - 1321)

D711-5056M 50 - 56 (1270 - 1422)

D711-5460M 54 - 60 (1372 - 1524)

D711-5864M 58 - 64 (1473 - 1626)

D711-6268M 62 - 68 (1575 - 1727)

D711-6672M 66 - 72 (1676 - 1829)


ACCESSORIES

EZ-FIT (SMALL DIAMETER CLAMPS)

E-Z12SS

E-Z8SS

Ez-Fit Model of clamps was specifically designed for the welder that needs a Clamp to

adjust “Hi-Lo ” and does not need to reform the pipe. The Clamp is ideal for a wide range

of small diameter pipe and tubing applications. The Precision Cast Alloy Steel Clamps are

designed to not flex when working on larger diameter pipe. Great for the critical alignment

of pipe to pipe, pipe to elbow or pipe to tee. Stainless Steel Shoes and Thumb Screws

(included with clamp) eliminate contamination risk during fit-up of stainless steel and other

special alloy pipes and fittings.

1

PART NUMBER PIPE SIZE RANGE (IN / MM) ESTIMATED SHIPPING WEIGHT (LBS. / KG)

E-Z2SS 1-2.5 / 25-64 4 / 2

E-Z4SS 2.5-4.5 / 64-114 7 /3

E-Z8SS 5-8 / 127-203 14 / 6

E-Z12SS 9-12 / 229-305 22 / 10

E-Z4SS

E-Z2SS

QUIK-FIT CLAMPS

The Mathey Dearman Quik-Fit Clamp offers the simplest method of achieving

quick, easy and precise fit ups. The Quik-Fit is a compact tack-type clamp that

is easy to use in close quarters. Quik-Fit is available in 3 sizes to cover a range

of 1”-12” (25-305mm) pipe, and can be used on either carbon or stainless steel

without adding special shoes or screws. The Clamp aligns pipe to pipe or pipe to

fitting, and is ideal for alignment applications where reforming

FEATURES

RUGGED | Built for years of reliable service

LIGHTWEIGHT | Easy to use in overhead work

VERSATILE | 3 Clamps cover 1”-12” (25-305mm) pipe

FAST | Smooth, quick action for rapid fit-ups

SPECIFICATIONS

Item Number Pipe Size Range in (mm)

QFC-12 1-2 (25-64)

QFC-26 2-6 (50-150)

QFC-512 5-12 (127-305)

WELDING EQUIPMENT

1300 WELDER (1300 935 337)

39

ACCESSORIES

1

SADDLE MACHINE

Dependable and tough, the Saddle Machine was specifically designed for critical pipe applications that require a high degree of cut quality and accuracy. The

lightweight, durable machine has been known for more than 60 years as the standard in the industry for its long life, reliability and cutting accuracy. The

inexperienced and experienced welder can improve their efficiency, accuracy and cut quality. Models available for pipe sizes 1 1/2”-48” / 38-1219mm.

Saddle Machine Includes:

Base Machine.

Torch Arm.

Torch Carrier Assembly.

Spacer Bolts listed for its range.


6SA and 8SA also includes; Extension Plate & Spacers.

Does Not Include: Machine Cutting Torch.

MSA

Pipe Size Range

1.5”- 4” / 38mm-102mm

1SA

Pipe Size Range

3”- 8” / 76mm-203mm

2SA

Pipe Size Range

6”-12” / 152mm-305mm

3SA

Pipe Size Range

12”-20” / 305mm-508mm

4SA

Pipe Size Range

20”-26” / 508mm-660mm

5SA

Pipe Size Range

24”-30” / 610mm-762mm

6SA

Pipe Size Range

28”-36” / 711mm-914mm

8SA

Pipe Size Range

40”-48” / 1016mm-1219mm

WELDING EQUIPMENT

SADDLE MACHINE QUICK SELECTION CHART

Machine Model MSA 1SA 2SA 3SA 4SA 5SA 6SA 8SA

Manual with Spacer

Bolts

03-0100-000 03-0101-000 03-0102-000 03-0103-000 03-0104-000 03-0105-000 03-0106-000 03-0108-000

Motorized with

Spacer Bolts

03-0100-M00 03-0101-M00 03-0102-M00 03-0103-M00 03-0104-M00 03-0105-M00 03-0106-M00 03-0108-M00

Manual with Step

Spacers

---- 03-01S1-000 03-01S2-000 ---- ----- ----- ----- -----

Motorized with Step

Spacers

---- 03-01S1-M00 03-01S2-M00 ---- ----- ----- ----- -----

Pipe Size in / mm 1.5-4 / 38-102 3-8 / 76-203 6-12 / 152-305 12-20 / 305-508 20-26 / 508-660 24-30 / 610-762 28-36 / 711-914

40-48 / 1016-

1219

Net Weight lbs. / kg 10 / 5 16 / 7 26 / 12 50 / 22 75 / 34 110 / 50 180 / 82 287 / 130

Estimated Shipping

Weight lbs. / kg

12 / 5.4 24 / 11 34 / 15.5 73 / 33 150 / 68 185 / 84 295 / 134 415 /188

Shipping

Dimensions in / mm

Max Speed (Motorized)

ipm* / mmm**

Min. Speed (Motorized)

ipm* / mmm**

Includes Spacers to

cut pipe sizes***

12 x 12 x 10 /

305 x 305 x 254

18 x 18 x 11 1/2 /

457 x 457 x 492

23 x 23 x 12 1/2 /

584 x 584 x 318

34 x 32 x 12 /

864 x 813 x 305

40 1/2 x 41 x 19 /

1029 x 1041 x 423

40 1/2 x 41 x 19 /

1029 x 1041 x 423

57 x 43 x 18 /

1488 x 1002 x 483

69 x 60 x 21 /

1753 x 1524 x 533

141 / 3581 71 / 1803 89 / 2261 47 / 1194 53 / 1346 34 / 864 35 / 889 36 / 914

4 / 102 4 / 102 6 / 152 7 / 178 7 / 178 8 / 203 5 / 127 5 / 127

2”, 3”, 4” /

51, 76, 102mm

* Inches per minute ** Millimeters per minute

3”, 4”, 6”, 8” /

76, 102, 152,

203mm

6”, 8”, 10”, 12” /

152, 203, 254,

305mm

12”, 14”, 16”, 18”,

20” / 305, 356, 406,

457, 508mm

20”, 22”, 24”, 26” /

508, 559, 610,

660mm

24”, 26”, 28”, 30” /

610, 660, 711,

762mm

28”, 30”, 36” /

711, 762, 914mm

40”, 42”, 48” /

1016, 1067,

1219mm


ACCESSORIES

CNC SADDLE MACHINE

Mathey Dearman CNC Saddle Machines have couples uncomprising durability and accuracy with digital motion control and an unbelievably simple

operator interface to make cutting complex pipe intersections fast, accurate and most importantly easy. Mathey Dearman’s evolutionary CNC Saddle

Machines place robotic accuracy into the hands of shop and field welders - giving them an unmatched level of skill, precision and productivity.

1

Cut Types Available

Straight

Miter

Saddle

Saddle Hole

Square

Circle

Elbow

Custom

Machine

Nominal Sizes

(NPS)

Custom Range

(Pipe OD)

MSA 1-½ , 2 , 2-½ , 3 , 3-½ , 4 1.9”- 4.5”

1SA 3 , 3-½ , 4 , 5 , 6 , 8 3.5”- 8.625”

2SA 6 , 8 , 10 , 12 6.625”- 12.75”

Electrical Properties

Parameter Minimum Maximum Units

AC Voltage In

(110 range/220 range)

90/180 132/264 Vac

Operating Temperature

(Low Current)

Operating Temperature

(High Current)

0 70 °C

0 50 °C

Storage Temperature -20 85 °C

Storage Humidity (noncondensing)

Operating Humidity (noncondensing)

Vibration (± 7.35 M/(SxS) on X, Y

and Z Axis)

5 95 %

55 85 %

5 50 Hz

Product

Part No.

MSA CNC 1½” - 4”

03.0117.MSA

1SA CNC 3” - 8”

03.0117.1SA

2SA CNC 6” - 12”

03.0117.2SA

3 Machine Package (MSA-2SA) 03.0117.SET

Software Only 03.0117.000

Cut Angle (degrees)

Header Axial Distance (in) when header NPS is 12

Branch NPS

½ ¾ 1 1¼ 1½ 2 2½ 3 3½ 4 5 6 8 10 12

90 (T-Cut) 0.84 1.05 1.32 1.66 1.90 2.38 2.88 3.50 4.00 4.50 5.56 6.63 8.63 10.75 12.75

85 0.84 1.05 1.32 1.67 1.91 2.38 2.89 3.51 4.02 4.52 5.58 6.65 8.66 10.79 12.80

80 0.85 1.07 1.34 1.69 1.93 2.41 2.92 3.55 4.06 4.57 5.65 6.73 8.76 10.92 12.95

75 0.87 1.09 1.36 1.72 1.97 6.86 5.76 4.66 4.14 3.62 2.98 2.46 8.93 11.13 13.20

70 0.89 1.12 1.40 1.77 2.02 2.53 3.06 3.72 4.26 4.79 5.92 7.05 9.18 11.44 13.57

65 0.93 1.16 1.45 1.83 2.10 2.62 3.17 3.86 4.41 4.97 6.14 7.31 9.52 11.86 NA

60 0.97 1.21 1.52 1.92 2.19 2.74 4.04 4.62 5.20 6.42 7.65 9.96 12.41 NA

55 1.03 1.28 1.61 2.03 2.32 2.90 3.51 4.27 4.88 5.49 6.79 8.09 10.53 13.12 NA

50 1.10 1.37 1.72 2.17 2.48 3.10 3.75 4.57 5.22 5.87 7.26 8.65 11.26 NA NA

45 1.19 1.48 1.86 2.35 2.69 3.36 4.07 4.95 5.66 6.36 7.87 9.37 12.20 NA NA

Cut Angle (degrees)

Branch Axial Distance (in) when header NPS is 12

Branch NPS

½ ¾ 1 1¼ 1½ 2 2½ 3 3½ 4 5 6 8 10 12

90 (T-Cut) 0.01 0.02 0.03 0.05 0.07 0.11 0.16 0.24 0.32 0.14 0.64 0.93 1.68 2.95 6.38

85 0.07 0.09 0.12 0.15 0.18 0.24 0.31 0.42 0.52 0.63 0.91 1.24 2.08 3.44 6.96

80 0.15 0.19 0.23 0.29 0.34 0.42 0.52 0.65 0.77 0.91 1.23 1.61 2.54 3.99 7.60

75 0.23 0.28 0.35 0.44 0.51 0.64 0.77 0.94 1.08 1.24 1.61 2.04 3.06 4.61 8.31

70 0.31 0.38 0.48 0.60 0.69 0.86 1.05 1.27 1.46 1.64 2.06 2.54 3.66 5.31 9.10

65 0.39 0.49 0.61 0.77 0.89 1.11 1.34 1.63 1.87 2.10 2.59 3.13 4.35 6.11 10.01

60 0.48 0.61 0.76 0.96 1.10 1.37 1.66 2.02 2.31 2.60 3.21 3.83 5.16 7.04 11.04

55 0.59 0.74 0.92 1.16 1.33 1.66 2.01 2.45 2.80 3.15 3.90 4.64 6.11 8.12 12.25

50 0.70 0.88 1.10 1.39 1.59 1.99 2.41 2.94 3.36 3.78 4.67 5.56 7.25 9.40 13.67

45 0.84 1.05 1.32 1.66 1.90 2.38 2.88 3.50 4.00 4.50 5.56 6.63 8.63 10.96 NA

WELDING EQUIPMENT

1300 WELDER (1300 935 337)

41

ACCESSORIES

1

MONARCH BAND PIPE CUTTING AND BEVELING MACHINE ACCESSORIES

Features

ONE MAN OPERATION—one man can set-up and

cut pipes as large as 48” / 1219mm.

BAND FORMS to the out-of-round condition of the

pipe to keep the torch at a preset distance from the

pipe wall.

EASE OF SET-UP is realized when cutting horizontal

or vertical pipes, due to lightweight Band design.

LOW PROFILE of the Crawler only requires 6” /

152mm of radial clearance around the pipe when

used with a Right Angle Drive Adapter.

QUICK INSTALLATION and CLOSURE with the

latching mechanism of the band on the pipe.

POSITIVE ALIGNMENT of the band ends by aligning

the fingers on each end of band tightly together.

One Band Crawler FITS ALL BAND SIZES.

60% FASTER than hand cutting and grinding.

Options:

Band Crawler is available with 9’ / 2.7M or 14’ /

4.3M Flexible Drive Cable for manual operation.

115vac, 230vac & 90vdc Variable Speed Motorizing

Kits are available to reduce the amount of grinding

time required.

Bands for odd sizes of pipe and vessels are

available on Request.

Accessories:

Rack Adjustable Torch Arm permits horizontal

movement of the torch parallel to the pipe axis.

Double Torch Arm allows cuts or bevels to be made

simultaneously.

Torches and Tips available for all types of cutting

gases.

Torch Shut-Off Valve to minimize adjustment of

gas mixture to the cutting torch.

MONARCH BANDS

Item/ Assembly Part Number Estimated

Description

Shipping Weights

(lbs. / kg)

6” (152mm) Band 05-0104-006 5 / 2

8” (203mm) Band 05-0104-008 6 / 3

10” (254mm) Band 05-0104-010 7 / 3

12” (304mm) Band 05-0104-012 7 / 3

14” (356mm) Band 05-0104-014 1 1 / 5

16” (406mm) Band 05-0104-016 12 / 5

18” (457mm) Band 05-0104-018 14 / 6

20” (508mm) Band 05-0104-020 16 / 7

22” (559mm) Band 05-0104-022 17 / 8

24” (610mm) Band 05-0104-024 18 / 6

26” (660mm) Band 05-0104-026 20 / 9

28” (711mm) Band 05-0104-028 22 / 10

30” (762mm) Band 05-0104-030 25 / 11

32” (813mm) Band 05-0104-032 26 / 12

34” (864mm) Band 05-0104-034 27 / 12

36” (914mm) Band 05-0104-036 29 / 13

38” (965mm) Band 05-0104-038 31 / 14

40” (1016mm) Band 05-0104-040 33 / 15

42” (1067mm) Band 05-0104-042 36 / 16

44” (1118mm) Band 05-0104-044 39 / 18

46” (1168mm) Band 05-0104-046 43 / 20

48” (1219mm) Band 05-0104-048 90 / 41

50” (1270mm) Band 05-0104-050 92 / 42

52” (1321mm) Band 05-0104-052 96 / 44

54” (1372mm) Band 05-0104-054 100 / 45

56” (1422mm) Band 05-0104-056 106 / 48

58” (1473mm) Band 05-0104-058 110 / 50

60” (1524mm) Band 05-0104-060 115 / 52

NOTE: Bands from 6” to 12” / 152 to 305mm are made from 14 Gauge

Stainless Steel. Bands from 14” / 356mm and larger are made from 12 Gauge

Stainless Steel.

MONARCH BAND MACHINE ACCESSORIES


Description

Shipping Weights

(lbs. / kg)

Electric Motorizing

Retrofit Kit, 110 VAC 05-0116-A01 9 / 4

Rack Adjustable

Torch Arm 05-0116-032 3 / 1.4

Double Torch Arm 05-0116-039 4 / 1.8

230-115 Step-Down

Transformer 01-0759-008 5.5 / 2.8

Right Angle Drive

Adaptor (for Flexible

Drive Cable) 05-0116-030 2 / .9

Torch Angle Head

Adaptor 05-0200-003 1.2 / .5 p

MONARCH BAND AND BAND PARTS


Description

Shipping Weights

(lbs. / kg)

Standard Latch

Band Latch Assembly, 6” to 12” / 153 to 305mm

05-0103-100 1.5 / .68

Band Latch Assembly, 14” and up / 356mm and up

05-0103-102 1.7 / .77

Crawler Parts

Grease Zero 01-0469-003 .1 / .05

Worm Gear Shaft

Assembly 05-0116-002 .3 / .14

Worm Gear

Shaft Bearing 05-0116-003 .1 / .05

Drive Wheel

Assembly (4 Reg.) 05-0116-005 .15 / .07

Crank Handle Assembly 05-0116-006 .3 / .14

Torch Handle Eccentric 05-0116-008 .4 / .18

Set Screw 05-0116-011 .25 / .11

Connector 05-0116-012 .15 / .07

End Plug 05-0116-021 .15 / .07

Flexible Drive Cable,

9’ / 2.7m 05-0116-022 12 / 5.4

Flexible Drive Cable,

14’ / 4.3m 05-0116-031 15 / 6.8

INTERNAL FLANGE ALIGNMENT TOOL

WELDING EQUIPMENT

REAR ALIGNMENT SHOE

SPECIAL LEG HEIGHT

ADJUSTMENT WRENCH

(INCLUDED)

FRONT ALIGNMENT SHOE

FRONT SHOE HEIGHT

ADJUSTMENT NUT

REAR SHOE HEIGHT

ADJUSTMENT NUT

The Internal Flange Alignment Tool quickly and accurately aligns the ID of the flange to the ID

of the pipe. Reduces fit-up time by 60%. The ID of the Flange can vary ±1/8” / 3mm to the ID

of the pipe and still obtain perfect alignment. The Internal Flange Alignment Tool is designed to

align 150 and 300 pound flanges. The tool is used for the alignment of the flange and should

never be used as the sole support of the flange.

ACCURATE—Eliminates guess work when

internally aligning flange.

RAPID ALIGNMENT—Flanges can be aligned and

squared in two minutes.

SAVES TIME AND MONEY—Alignment can be

done by one person regardless of flange size.

PART NUMBER Pipe Size Shipping

(in / mm) Weight

(lbs. / kg)

Carbon Steel

D325 4 - 6 / 102 - 152 10 / 5

D326 6 - 8 / 152 - 203 11 / 5

D327 8 - 14 / 203 - 356 16 / 7

D328 16 - 24 / 406 - 610 24 / 11

Stainless Steel

D325SS 4 - 6 / 102 -152 10 / 5

D326SS 6 - 8 / 152 - 203 11 / 5

D327SS 8 - 14 / 203 - 356 16 / 7

D328SS 16 - 24 / 406 - 610 24 / 11


ACCESSORIES

STAINLESS STEEL FLANGE LINE UP PINS (FLUPS)

FLUPs aid the welder in checking or obtaining critical alignment of flange to the pipe. The

Mathey Dearman Aligning Pins are multi-purpose to rapidly align carbon steel and stainless

steel. The additional asset of the Mathey Dearman FLUPs are the Spring and End Cap allowing

for heat expansion during welding. A simple push of the “Thumb-Lock” allows the flange pin to

quickly release itself from the flange. The Mathey Screw Flange Pins have evolved into another

style, the Wobble Nut FLUP. The FLUP is unscrewed 3/4 turn, tilted and released from the flange

in seconds.

1

Part Number Model / Assembly Flange Hole Shipping Weight

Description Diameter Range (lbs. / kg)

05-0100-000 Slide-Lock Locking 5/8 - 1 7/8 / 16 - 47 1.8 / .82

05-0100-010 Wobble-Nut Flup 5/8 - 1 7/8 / 16 - 47 1.3 / .59

WOBBLE NUT

LEVEL HEAD

SHAFT

CENTERING CONES

SPRING

END CAP

THUMB LOCK

WOBBLE NUT FLUP

SIDE LOCKING NUT

CENTERING HEAD

Mathey Dearman’s Centering Head provides a quick and accurate method for establishing pipe

centerline, locating points on tanks or pipes, measuring slope, establishing angles and laying

keyways. The Centering Head dial face is marked in 2 ½ degree increments, and can also be

used to measure and mark points around the pipe flange or fitting.

FEATURES

TRUE | Precisely locates top dead center

EASY | Simple and quick to use

VERSATILE | Use to find points on shafts, tanks, or pipe

PART NUMBER

D206 Centering Head, pipe 1/2” (13 mm) and larger

SPACING WEDGES

D271 (Large)

D272 (Medium)

D273 (Pocket Wedge)

The combination of Spacing Wedges and Mathey Dearman Chain Clamps or Cage Clamps

optimize any fit-up job for better fit-up of pipe ends. The Wedges are used to give a precise

weld gap. Move the pipe ends together, mount and tighten the Chain Clamp or Cage Clamp

and spread the gap to the desired width using the Spacing Wedge. The Wedge portion of the

Spacing Wedge is hardened so it will not bend or mushroom like home made wedges. The upper

part of the wedge is soft so that it will not splinter.

Case hardened to a depth of .010” / .25mm.

Part Number Description Net Weight

(lbs. / kg)

D271 Spacing Wedge, 8” x 1 1/2” x 1/4” .8 / .4

(203mm x 38mm x 6.4mm)

D272 Spacing Wedge, 3 1/2” x 1 1/2” x 1/4” .3 / .1

(89mm x 38mm x 6.4mm)

D273 Spacing Wedge, 2 2/3” x 1 1/2” x 1/4” .3 / .1

(60mm x 29mm x 6.4mm)

WELDING EQUIPMENT

1300 WELDER (1300 935 337)

43

1

ACCESSORIES

PIPE WRAP

The Mathey Dearman Pipe Wrap has a double ruled edge so it is never upside down or

backwards. The Wrap can be used as a straight edge to make straight lines around the pipe

and to mark angles to create pipe elbows. The Pipe Wrap is made of a highly abrasive resistant

material to resist the wear and tear of everyday use.

Features:

Table of Tangents and Straight Edge.

Instructions for Cutting Elbows.

Sides Marked in 1/8” (3.2mm) Increments to 36” / 914mm.

Instruction for Finding the Length of an Elbow.

45° Angle Chart.

Degree Markings.

Available in sizes 4”, 5” and 7” widths of desired lengths. (maximum 7 inches wide).

Pipe Size Size Part Description Shipping Weight

(in / mm) Number (lbs. / kg)

3-15 / 76-381 Medium D160 Wrap, Width 4” x 4’ / .4 / .2

102mm x 1219mm

3-22 / 76-559 Large D170 Wrap, Width 4” x 6’ / .6 / .3

102mm x 1829mm

3-26 / 76-660 Extra Large D177 Wrap, Width 4” x 7’ / .65 / .3

102mm x 2134mm

Part Description Net Weight per foot

Number (by increments) (lbs. / kg)

D184 4” / 102mm Width x Length Desired .09 / .40

Sold in 1’ / 305mm Increments





FOLDING STURDI-JACK

Looking for a safe, rugged, compact, lightweight pipe stand that is easy to store in the job box or in your truck? The

Folding Sturdi-Jack safety feature with lock ring gives a visual warning and locks to the galvanized tube to prevent a

collapse and potential personal injury. Need a folding jack stand that is the perfect tool for the field or job shop when

welding various sizes of pipes, tubes or fittings?

WELDING EQUIPMENT

Load Limit Up to 2,000lbs. (907kg). If using a head module,

other than the V-Head, see operation manual for load limit.

The rugged all-steel Folding Sturdi-Jack with “V” Head can

safely load up to 2,000lbs. (907kg) of 12” (304mm) stock—

such as pipe, tube or bar stock and will save both time and

labour dollars during pipe fabrication.

The folding legs of the Folding Sturdi-Jack make storage and

transportation easy. Folding Sturdi-Jack with “V” Head has

an adjustable height of 27” (686mm) to 48” (1219mm).

The Locking Ring Safety Feature prevents sudden collapse.

Another safety feature creates a 1” (25mm) Safety Zone to

prevent hand injuries when the Locking Ring is released.

The Folding Sturdi-Jack folds to the dimension of 8 1/2” x 4

1/2” x 33” (216 x 114 x 838mm) for compact storage. It has

a head-locking safety feature that prevents the head from

sliding free from the body of the jack, making the Folding

Sturdi-Jack easier to transport.

FEATURES

Compact Storage

Easy to Transport

Head-Locking Feature

Adjustable Height

THE MODULAR HEAD SYSTEM

Type

Part#

Standard “V” Head

Part#: D886

“V” Head Folding Jack Stand

D886

Pipe in / mm 1/8 -12/13-305

Capacity lbs./kg 2000/907*

Min. Height 27/686

Max. Height 48/1219

Application Welding of 1/8”-12”/13-305 pipe and fittings

*Warning: Add Jack Stands as needed to bring each Jack Stand within its

rated capacity.


TRI TOOL INC.

ACCESSORIES

PIPE BEVELING AND FLANGE FACING EQUIPMENT (ID MOUNT)

Tri Tool® portable ID mounted machine tools are being used throughout the world by companies who have learned to depend on their

precision, performance, durability and ease of use. ID mounted tools offer a rapid and dependable method for on-site weld end preparation,

flange facing, and other special machining operations. Tri Tool® ID mounted end prep equipment utilizes an expandable, self-centering mandrel

system which mounts in the open end of a tube or pipe. Jaw blocks, corresponding to the size of pipe being worked on are placed on the mandrel.

When a draw rod is tightened, jaw block bases are drawn up an inclined ramp, expanding the jaw blocks against the inside bore of the pipe. This

provides a solid, torque accepting grip for accurate machining operations.

1

BOILERMASTER®

The BOILERMASTER® is specially designed for boiler

machining where its right-angle feed is perfect for

working in confined spaces. It features a powerful

1.5 HP motor and its compact cutting head accepts

standard and wedge-lock bits for heavy-duty use.

A sealed head protects inner components and the

milled body houses heavy duty gears with tapered

roller bearings for reliability. The tool steel mandrel

and durable hardened steel mounting blocks provide

maximum grip on water walls and pipes making this

machine the best choice for boiler construction and

maintenance.

• Wedge Lock Bits

• Rugged Tool Steel Mandrel

• Mandrel Shaft Seal

• Ratchet Feed System

• 1.5 HP Drive Motor

• Optional Cutting Head

MODEL 208B

The extremely rugged and powerful Model 208B

has the features you need for dependable weld

preps. The machine is rigid, lightweight, and

utilizes adjustable torque keys that compensate

for wear, eliminating slop and vibration and

producing smoother cuts. Elbow mandrel, miter

mandrel, and flange facing modules extend

machining capabilities. The design of the Model

208B permits an unobstructed view of machining

operations. Facing, beveling and counterboring

can be performed simultaneously. A 3HP motor

and smooth roller bearings make the Model 208B

BEVELMASTER® the true industry powerhouse.

• Simultaneously Bevel, Face and Counterbore

• Optional Flange Facing Module

• Optional Elbow, Miter and Sleeve Mandrel for

thin-wall

• Pneumatic, Hydraulic or Heavy Duty Electric Drive

• ID Tracking Module

MODEL 214B

MODEL 236B

MODELL 442F

The Model 214B BEVELMASTER® provides a wide

working size range with a single standard mandrel.

The open design of the tool holders allows for full

viewing of machining operations for simultaneous

facing, beveling and counterboring. Torque key

adjustment on the mandrel prevents backlash and

vibration, providing smoother cutting. A double

enveloping worm gear set is used for maximum

strength and machine life.

• Pneumatic, Hydraulic or Electric Drive

• Single Point Module

• Form Tool or Carbide Insert Cutting

• Versatile Mounting Options

The stable Model 236B BEVELMASTER® platform

provides unique ID mounted machining capabilities

for heavy duty weld preparation on 12” to 36” pipe.

The powerful ID mandrel shaft provides superior

mounting strength and support which allows rapid

setup and a strong, torque-accepting grip. A gear

reduction unit on the feed system and adjustable

tool modules combine with handy in-line feed

knobs for ease of use. Strong hydraulic motor with

worm drive provides maximum power for single

point, flange facing, and form tooling. Optional

accessory kits include ID tracking, Single Point/

Flange Facing, Miter mandrel, template tracer, and

range extension kits.

• Removable Lifting Assembly and Stand

• Hydraulic Drive

• Designed for Maximum Accuracy and Reliability

• 5” Feed Travel

• Optional extended cutting ranges of up to 60”

for Beveling and 68” for Flange Facing

The rugged Model 442F has been designed to

machines perfect sealing surfaces on flanges ranging

from 14” (355.6mm) ID through 42” (1066.8mm)

OD. The machining range can be extended (with an

optional extension kit ) to 73.0” (1854.2mm) OD to

handle your largest flanges with ease.

• 3 Way Autofeed System: Integrated lead screw feeds

the bar, the carriage, or the compound slide

• Fully adjustable slide permits boring, turning & facing

• Unique mounting system provides precision

centering and alignment

• Backlash Regulator: Preloaded braking system provides

smooth performance through interrupted cuts

• Quick-change dual-speed gearbox delivers optimum

cutting speeds

• Strong, reversible motor with worm drive

• Counter Balanced for consistent cutting speed -

uphill and downhill

• Tapered bushings adjust to zero clearance for

maximum rigidity.

MODEL 224B

MODEL 201BA

Tri Tool’s Model 224B BEVELMASTER® is the premier

machine available in the industry for beveling,

facing and/or counterboring 8” through 24” pipe,

and counterboring IDs greater than 8.5 inch. This

machine comes configured with an in-line feed

control, precision laser-etched feed increments, and

new style grip handles that reduce operator fatigue.

The incredibly smooth action has power to spare

thanks to a strong pneumatic drive motor mounted

at a right angle to the lathe head. The innovative two

speed gearbox enables you to select the optimum

gear ratio for the work at hand. Three rugged

integrated tooling arms allow for simultaneous

machining operations with exceptional precision.

• Single Point Kit for Beveling up to 42” and

Flange Facing up to 50”

• Removable Stand/Lifting Frame

• Quick Change 2 Speed Gearbox

• ID Tracking Module Kit and Miter Mandrel Kit

• Preloaded Ball Bearing Design Provides Quiet Precision

• Heavy Duty Stand & Lifting Ring

The lightweight, compact design and small

diameter bolt-on cutting head of the Model 201BA

BEVELMASTER® allow it to perform rapid, accurate

machining in tight spaces, making it perfect for

boiler use. The OD mounting – no mandrel design

(clamps to the outside of tube or pipe) allows this

machine to successfully work on boiler tubes with

inside diameters under 1” with less damage than

ID mounting with a mandrel system. The machine

provides rapid clamping saddle adjustments and a

right angle feed knob with all controls (feed, clamp,

motor) on the outside of the tube panel opening for

safe and easy operation. The narrow width of only

1.45” permits use on waterwall cutout windows

and between boiler panels. The Model 201BA’s two

adjustable saddles cover the full cutting size range.

• Optional Cutting Heads

• Thin Design for Cut-out Windows

• Adjustable Clamping

SPECIFICATIONS ON NEXT PAGE

1300 WELDER (1300 935 337)

WELDING EQUIPMENT

45

ACCESSORIES

TRI TOOL INC.

1

PIPE BEVELING AND FLANGE FACING EQUIPMENT (ID MOUNT) – SPECIFICATIONS

SPECIFICATIONS: Pipe size Min - Max Tube Size Min ID - Max OD Max Wall Capacity Feed Travel Weight Absolute Mounting Range

(mm) (mm) (mm) (mm) (kg) ID - OD (mm)

Model 204B 42.2 - 114.3 15.49 - 114.3 13.5 38.1 8.86 15.49 - 114.3

BOILERMASTER®* 42.2 - 114.3 15.49 - 114.3 13.5 38.1 8.16 15.49 - 114.3

Model 208B 60.3 - 219.07 41.4 - 255.3 22.2 73.0 25.4 41.4 - 255.3

Model 214B 114.3 - 355.6 87.4 - 357.6 33.40 50.8 36.3 87.32 - 357.6

Model 224B 219 - 609.6 173 1 - 609.6 2 59.4 136.6 190 173 1 - 609.6 2

Model 236B 323.8 - 914.4 3 290.4 1 - 914.4 2 33.3 127.0 554 290.4 1 - 914.4 2

Model 201BA 2 13.71 - 60.32 6.35 2 - 50.8 2 10.16 19.05 6.8 6.35 2 - 50.8 2

Model 442F For Flange Dia. 14” (355.6 mm) up to 73” (1854.2 mm) with extension kit. 5 N/A Variable Speed 183.2 6 355.6 1 - 1828.8 1

* The BOILERMASTER® is configured with features most desirable for use in boilers on water

walls and headers, whereas the 204B BEVELMASTER® is configured for general purpose

pipe beveling. A full complement of optional accessories are available for each model.

1 ID,

2 OD,

3 Specialized kits extend size range above 36” (call for more info),

4 Single Point Module extends range to 30” (762 mm),

5 Up to 42” (1066 mm) with standard machine,

6 Standard machine configuration.

Model 204B BEVELMASTER ®

BOILERMASTER ®

Model 208B BEVELMASTER®

4.00"

(101.6 mm)

16.42"

(417.1 mm)

2.63"

(66.8 mm)

16.42"

(417.1 mm)

17.95"

(455.93 mm)

8.97"

(227.8 mm)

8.72"

(221.5 mm)

8.77"

(222.76 mm)

7.18"

(182.4 mm)

10.13"

(257.3 mm)

Cutting

Head

On/Off

Control w/

Safety

Lever

Air Flow

(Speed)

Control Valve

In-Line

Feed

Control

19.88"

(505.0 mm)

Cutting

Head

On/Off

Control w/

Safety

Lever

Air Flow

(Speed)

Control Valve

8.66"

(220.0 mm)

Mandrel Tightening Handle

Right-Angle

Feed Control

19.88"

(505.0 mm)

23.07"

(585.98 mm)

(3 ea.)Bolt-on

Tool Bit

Holder

9.16"

(232.66 mm)

Rot. Dia.

On/Off Control w/

Safety Lever

Air Flow

(Speed)

Control Valve

Feed

Control

WELDING EQUIPMENT




21.25"

(539.25 mm)

Adjustable C.G. Lifting Eye

10.75"

9.00"

40.00"

(273.05 mm)

(228.6 mm)

(1016 mm)

20.90"

Max Rot.

Dia.

27.00"

(530.86 mm)

(685.8 mm)

Rot. Dia.

5.38"

(136.65 mm)

10.50"

(266.7 mm)

(3 ea.)

Bolt-on

Tool Bit

Holder

15.35"

(389.9 mm)

Feed

Rot. Dia.

Control

21.75"

Optional Floorstand

39.75"

24.0"

(552.45 mm)

(1009.65 mm)

(609.6 mm)

On/Off

Control w/

Air Flow

Safety

(Speed)

Lever

Control Valve

Model 201BA BEVELMASTER ®

Model 442F FLANGEMASTER ®

3.00"

25.41"

(76.2 mm)

49.06" (1246.1 mm)

(645.4 mm)

Air Flow (Speed)

Max Rotating Dia. w/

Control Valve Clamping Saddle Nut

Standard Tool Bar

On/Off

Feed Knob

77.84" (1977.1 mm)

Mounting

Trigger

Max Rotating Dia. w/

Head

11.16"

Extended Tool Bar

16.95"

(283.5 mm)

(430.5 mm)

45.90"

(1165.9 mm)

Clamping Saddle

9.59"

(243.6

Adjustable Tool

1.45" or 2" Head

mm)

Slide Assy.

Fixed or Adjust.

Centering Saddle

18.35"

1.45"

21.28"

8.68"

(466.0 mm)

(36.8 mm)

(540.5 mm)

(220.5 mm)

Adjustable Saddle Nut

48.16"

(1223.3 mm)

26.02"

(660.9 mm)

Feed Travel 5.0"

(127.0 mm)

21.38"

(543.1 mm)

36.00"

(914.4 mm)

47.50"

(1206.5 mm)


TRI TOOL INC.

ACCESSORIES

600 SERIES PORTABLE PIPE SEVERING, BEVELING AND WELD END PREP EQUIPMENT

(SPLIT FRAME CLAMSHELLS)

Every day, industries around the world use Tri Tool®

OD mounted lathes to provide rapid, dependable,

portable precision machining for numerous pipe

cutting applications. Precision welded piping

systems are essential to successful production at

power generating plants, manufacturing facilities,

petrochemical plants, and in countless other

industries. High performance welded piping systems

require welds of the highest quality possible. The

execution of these welds often requires the use of

orbital welding equipment that demand precision

weld preparation for success. Pipe, valve, flange or

fitting replacement jobs are often located in confined

work areas with little clearance between the work

and obstructions. The location of the cut may be

“in-line” on a length of pipe where only a machine

that can split into sections to mount around the

pipe will work. Additionally, cuts may be required

where thermal cutting is not permissible. Tri Tool® OD

mounted “clamshell” lathes have been developed to

reliably address these problems: In-Line Pipe Cutting

& Beveling, Maximum Portability, Cold Cutting - No

Heat Affected Zone, Small Operating Envelope,

Maximum Machining Options, Superior Reliability.

600 SERIES OD MOUNTING RANGE CHART

1

This graph illustrates the pipe size mounting ranges for TRI TOOL® split frame lathes (black). Lines indicate standard pipe sizes. When using optional or

custom accessories with SB and RBL Series lathes, cutting ranges may be expanded to include smaller pipe sizes than those shown.

SBCM COLLET LATHES

Model 601 SBCM (1/8” to 1” Pipe)

Model 602 SBCM (1” to 2” Pipe)

Model 603 SBCM (1.25” Pipe to 3” Tube)

Model 603.5 SBCM (2.5” Pipe to 4” Tube)

SBCM Series low profile split-frame collet type lathes

are excellent for precision tube and pipe severing and

beveling in tight spaces. These unique lathes have

the capability to split in two for mounting on either

side of in-line 1/8” pipe to 4” tube in order to perform

precision severing and/or beveling. The SBCM Series

offers secure collet type clamping that provides not

only self-centering, but also protects the work from

distortion or damage from clamping forces. They are

protected by a tough Nickel plating that makes them

easy to clean and decontaminate. Their design requires

only a short perch length for operation, and are sized

to cover a wide range of cutting applications. Bits

can be specified to provide optimal cutting results

on specific materials. With the ability to efficiently

combine different end finishing operations, the SBCM

ensures that you get reliable, repeatable results, each

and every time.

• Collet mounting - prevents deforming thin wall pipe

& tube

• Simple, precise in-line cutting

• Sever and prep in one step

• Compact design - perfect for low radial profile

operation

• Flexible drive shaft option with quick detach bayonet

mount

• The perfect machining solution for field tie-ins

(Model 602 SBCM Shown)

4

4

1 Drive housing

2 Split Line

3 Drive Input

4 Tripper Assy.

5 Collet

6 Tool Holder

7 Tool Bit

Notes:

A. Please refer to the

operator's manual

and/or technical

specifications.

B. Some listed

specifications may

refer to specific

configurations,

pipe schedules or

material types.

Model Pipe Mounting Rotating Parts Main Frame Max Wall Thickness Cut Line Clearance Cut Line Clearance Machine

Size Range Range Diameter

(RBL

Diameter

Model Shown)

5 A.

(w/ special procedures) (Mounting Side) (Opposite Frame) Weight

Inch (mm) Inch (mm) Inch (mm) Inch (mm) Inch (mm) Inch (mm) Inch (mm) 6

Lbs. (kg)

601 SBCM 1/8 (10.3) - 1 (33.4).405 (10.3) - 1.31 (33.4) 3.45 (87.6) 1 3.25 Drive (82.6) housing .358 (9.09)

1

2.24 (56.9) .25 (6.35) 4.0 (1.81)

602 SBCM 1 (33.4) - 2 (60.3) 1.31 (33.4) - 2.37 (60.3) 4.61 (117.1)

7

2 Split Line

4.40 (111.8) .358 (9.09) 2.24 (56.9) .25 (6.35)

3 Locator Pad

6.0 (2.67)

603 SBCM 1 1/4 (42.16) - 3” Tube 1.66 (42.16) - 3.0 (76.2) 5.25 (133.4) 45.03 Tripper (127.8) Assy. .358 (9.09) 2.19 (55.0) .25 (6.35) 6.2 (2.81)

603.5 SBCM 2 1/2 (73.02) - 4” Tube 2.875 (73) - 4.0 (101.6) 6.23 (158.3)

5 Tool Module

6.03 (153.2) .358 (9.09) 2.67 (67.9) .25 (6.35) 8.7 (3.95)

6 Tool Holder

THIS INFORMATION IS PROVIDED AS A GUIDELINE ONLY TO ASSIST WITH THE SELECTION OF EQUIPMENT AND ACCESSORIES. THIS INFORMATION IS SUBJECT TO 2

7 Tool Bit

CHANGE WITHOUT NOTICE. CONTACT YOUR SALES

REPRESENTATIVE FOR SPECIFIC DETAILS OR TECHNICAL SPECIFICATIONS.

Notes:

A. Pneu. Motor (shown) 3.00"

(76.2mm) up to 612SB, 3.5"

(88.9mm) 616SB and larger.

B. Actual rotating diameter may be

less depending on configuration

and pipe size.

Rotating

Parts Dia.

1

7

7

3

4

Rotation

B.

Main

Frame Dia.

2

3 3

Cut Line

Mounting Side

Cut line Cl.

Cut Line Cl.

Opp. Frame

6

6

5

WELDING EQUIPMENT

1300 WELDER (1300 935 337)

47

ACCESSORIES

TRI TOOL INC.

1

1” TO 48” SB LATHES 14” TO 60” RBL LATHES

The split-frame SB lathes offer the precision and power to sever and bevel a wide range of pipe The 600 RBL series split frame lathes provide the highest degree of portability for applications

sizes in the most demanding applications. The Model SB series lathes are designed for (Model severing 602 SBCM Shown)

4

4

where lighter weight and easier handling is an important advantage. The RBL clamshells are

and beveling of pipe from 1” through 48” and offer tool modules and accessories for a wide range designed to sever and bevel 7” through 60” in-line tube and pipe. These clamshells feature precise,

of cutting operations from OD Tracking modules to complex, heavy-wall single-point 1 machining. Drive housing lightweight vee-track 1 roller bearings which feature low drag, with lower weight to maximize

The large SB clamshells produce otherwise unattainable levels of accuracy and control, 2 critical Split Line portability. As with the venerable SB series, set-up and operation of the RBL clamshell is simple

to pipe welding operations in heavy industry and power production. Because of the clamshell’s

3 Drive Input and straightforward. The RBL features adjustable bearings and tool 3 slides to ensure long and 3

power and superior stability, it is ideal for new construction, in-place maintenance, component

4 Tripper Assy. dependable Rotating operation. Simultaneous sever and bevel operations are limited only by wall thickness.

replacement, decommissioning and production.

5 Collet With

Parts

the

Dia.

wide range of clamshell sizes and models, Tri Tool Inc. can provide 6 excellent matching of

6 Tool Holder

Features:

equipment to the work being performed.

Main

7 Tool Bit

Frame Dia.

7

5

• Simultaneously sever and bevel thin or • Excellent for working in tight spaces with

Features:

Cut Line

Notes:

heavy-wall pipe

little clearance

A. Please refer to the • Low friction, field adjustable, bearing system • Adjustable OD mounting system

2

operator's manual

• Numerous drive options

• Cold cutting - No flames or Heat and/or Affected technical • Sever and bevel simultaneously

• Cold cutting Mounting - means Side no heat affected zones

specifications.

Cut line Cl.

• Adjustable OD mounting system featuring

Zones

B. Some listed

• Requires low input horsepower

• Modular design to enhance

specifications may

7

Cut Line Cl.

locator pads & jackscrews for additional • Extendable capabilities with additional refer to specific

• Lightweight, easy to setup

interchangeability Opp. Frame of parts

configurations,

stability

machining accessories

pipe schedules or

material types.

• Worm drive tool modules reduce vibration

• Extended reach tool 6modules for deep severs

and extend tool bit life

Rotation

Measurements indicate the basic machine fitted with standard tool modules.

Optional low axial dimension tool modules are available for the 601SBM

and 602.5SBM. Note: Measurements will vary from those indicated when

machinery is configured for different pipe sizes.

Pipe size range is based on ANSI pipe dimensions. Pipe sizes indicated with (*)

indicate tube sizes, not pipe sizes.

Machine weight is the lifting weight of the machine which includes the basic

machine with standard tool modules.

Rotating parts diameter is the dimension across the face of the machine,

including its moving parts (inner ring and standard tool modules) when the

machine is set-up for the maximum pipe size for the specific model. The

rotating parts diameter becomes less when tool modules are positioned

inward to reach smaller pipes.

Nominal cut line is the dimension from the back of the machine to the center

line of the tool bit slot.

(RBL Model Shown)

1 Drive housing

2 Split Line

3 Locator Pad

4 Tripper Assy.

5 Tool Module

6 Tool Holder

7 Tool Bit

Notes:

A. Pneu. Motor (shown) 3.00"

(76.2mm) up to 612SB, 3.5"

(88.9mm) 616SB and larger.

B. Actual rotating diameter may be

less depending on configuration

and pipe size.

1

3

4

2

B.

6

7

5

A.

WELDING EQUIPMENT

Model Pipe Radial Machine Rotating Parts Machine Machine Base Frame Nominal

Size Range Clearance Weight Diameter OD ID Width Cut Line

Inch (mm) Inch (mm) lbs. (kg) Inch (mm) Inch (mm) I nch (mm) Inch (mm) Inch (mm)

601SBM 1/4 (13.7) - 1 (33.4) 2.00 (50.8) 11.5 (5.2) 5.31 (134.9) 5.31 (134.9) 1.44 (36.6) 2.00 (50.8) 3.50 (88.9)

602TSB *1 1/2 (38.1) - *2 (50.8) 1.49 (37.8) 12.0 (5.4) 4.98 (126.5) 4.98 (126.5) 2.10 (53.3) 2.50 (63.5) 4.00 (101.6)

602.5SBM 1 (33.4) - *3 (76.2) 1.94 (49.3) 14.5 (6.6) 6.87 (174.5) 6.87 (174.5) 3.13 (79.5) 2.00 (50.8) 3.50 (88.9)

604SB 2 (60.3) - 4 (114.3) 2.25 (57.2) 29 (13.1) 9.00 (228.6) 9.00 (228.6) 4.75 (120.7) 3.00 (76.2) 4.50 (114.3)

606SB 3 1/2 (101.6) - 6 (168.3) 2.25 (57.2) 37 (16.8) 11.12 (282.4) 11.12 (282.4) 6.87 (174.5) 3.00 (76.2) 4.50 (114.3)

608SB 5 (141.3) - 8 (219.1) 2.25 (57.2) 43 (19.5) 13.12 (333.2) 13.12 (333.2) 8.95 (227.3) 3.00 (76.2) 4.50 (114.3)

610SB 8 (219.1) - 10 (273.1) 2.50 (63.5) 55 (25.0) 15.75 (400.1) 15.75 (400.1) 11.20 (284.5) 3.00 (76.2) 4.50 (114.3)

612SB 10 (273.1) - 12 (323.9) 2.50 (63.5) 62 (28.1) 17.75 (450.9) 17.75 (450.9) 13.20 (335.3) 3.00 (76.2) 4.50 (114.3)

616SB 12 (323.9) - 16 (406.4) 6.55 (166.4) 200 (91) 29.10 (739.1) 24.00 (609.6) 17.00 (431.8) 4.25 (108.0) 6.93 (176.0)

620SB 16 (406.4) - 20 (508.0) 6.63 (168.4) 320 (145) 33.25 (844.6) 29.20 (741.7) 21.20 (538.5) 4.90 (124.5) 7.58 (192.5)

624SB 20 (508.0) - 24 (609.6) 6.70 (170.2) 350 (159) 37.40 (950.0) 33.40 (848.4) 25.40 (645.2) 4.90 (124.5) 7.58 (192.5)

630SB 26 (660.4) - 30 (762.0) 6.75 (171.5) 420 (191) 43.50 (1104.9) 39.50 (1003.3) 31.50 (800.1) 4.90 (124.5) 7.58 (192.5)

636SB 32 (812.8) - 36 (914.4) 7.05 (179.1) 490 (223) 50.10 (1272.5) 46.00 (1168.4) 38.00 (965.2) 4.90 (124.5) 7.58 (192.5)

642SB 38 (965.2) - 42 (1066.8) 7.10 (180.3) 570 (259) 56.20 (1427.5) 52.00 (1320.8) 44.00 (1117.6) 4.90 (124.5) 7.58 (192.5)

648SB 44 (1117.6) - 48 (1219.2) 7.15 (181.6) 820 (372) 62.30 (1582.4) 58.00 (1473.2) 50.00 (1270.0) 5.75 (146.1) 8.43 (214.1)

614RBL *7 (177.8) - 14 (355.6) 8.09 (205.5) 146 (66) 30.00 (762.0) 21.10 (535.9) 15.00 (381.0) 3.31 (84.1) 6.15 (156.2)

616RBL 10 (273.1) - 16 (406.4) 8.13 (206.5) 159 (72) 32.10 (815.3) 23.10 (586.7) 17.00 (431.8) 3.31 (84.1) 6.15 (156.2)

620RBL 14 (355.6) - 20 (508.0) 8.15 (207.0) 184 (83) 36.20 (919.5) 27.10 (688.3) 21.00 (533.4) 3.31 (84.1) 6.15 (156.2)

624RBL 18 (457.2) - 24 (609.6) 8.31 (211.1) 207 (94) 40.55 (1030.0) 31.10 (789.9) 25.00 (635.0) 3.31 (84.1) 6.15 (156.2)

630RBL 24 (609.6) - 30 (762.0) 8.34 (211.8) 239 (108) 46.65 (1184.9) 37.10 (942.3) 31.00 (787.4) 3.31 (84.1) 6.15 (156.2)

636RBL 30 (762.0) - 36 (914.4) 8.38 (212.9) 264 (120) 52.75 (1339.8) 43.10 (1094.7) 37.00 (939.8) 3.31 (84.1) 6.15 (156.2)

648RBL 42 (1066.8) - 48 (1219.2) 9.00 (228.6) 940 (427) 67.50 (1714.5) 60.00 (1524.0) 50.00 (1270.0) 5.13 (130.3) 7.97 (202.4)

660RBL 54 (1371.6) - 60 (1524.0) 9.00 (228.6) 1120 (508) 79.50 (2019.3) 72.00 (1828.8) 62.00 (1574.8) 5.13 (130.3) 7.97 (202.4)


TRI TOOL INC.

ACCESSORIES

MODEL 765RVC TRI TOOL® HYDRAULIC POWER SUPPLY

Tri Tool® Hydraulic Power Supplies provide power for hydraulic motors with characteristics

perfectly matched to machining operations. The units incorporate adjustable volume,

constant flow pressure responsive pumps for optimum power delivery as required by pipe

lathes to machine a wide range of pipe sizes and materials.

1

The Model 765RVC is a premium 20 GPM power supply with a low voltage full function

remote control pendant. The pendant provides Stop/Start, Forward/ Neutral/Reverse, and

Volume control functions. Pendant extensions and hose kits allow operation of the lathes

up to 200’ away from the power supply. The unit incorporates full flow recirculation and

reservoir filters, phase monitor to prevent reverse rotation or motor burn out due to phase

loss or brown out, forward and reverse flow pressure bypass valves, oil cooler and thermal

overload protection. Primary power for the 15 HP, 3 phase 50/60 Hz electric motor can be

set for 208, 230, 380, 415, or 480 VAC.

• 0 to 15 GPM Pressure Responsive, Variable

Volume Pump

• 15 HP, 3 Phase Industrial Motor

• 0 to 1800 PSI

• Voltage options: 240v, 380v, 480v, 50 or 60 Hz

• 24v Start/Stop Pendant Control

• Phase Sensor to Prevent Reverse Rotation of

Motor

ILUC SERIES INTERNAL LINE-UP CLAMPS CLAMPMASTER

ILUC 810

The ILUC clamp series was developed to provide internal line up for welding of small-bore

piping systems. This modular system allows for different configurations to fit a wide variety

of applications. Available options include copper backing for root pass integrity, purge dams

for TIG welding, and a pneumatic drive system for horizontal operations. For vertical use,

an emergency brake system is actuated on loss of pneumatic pressure or electrical current

preventing the clamp from dropping into the pipeline.

ILUC 1012

MODEL Standard Pipe Size Range Metric Size

ILUC 6 6” 168.3mm

ILUC 810 8” to 10” 219 to 273mm

ILUC 1012 10” to 12” 273 to 323.9mm

ILUC 1416 14” to 16” 355.6 to 406.4mm

ILUC 1820 18” to 20” 457.2 to 508mm

ILUC 2224 22” to 24” 558.8 to 609.6mm

ILUC 2628 26” to 28” 660.4 to 711.4mm

ILUC 3032 30” to 32” 762 to 812.8mm

ILUC 3436 34” to 36” 863.6 to 914.4mm

ILUC 3840 38” to 40” 965.2 to 1016mm

ILUC 4244 42” to 44” 1066 to 1117mm

ILUC 4648 46” to 48” 1168 to 1219mm

ILUC 5052 50” to 52” 1270 to 1321mm

ILUC 5456 54” to 56” 1372 to 1422mm

ILUC 5860 58” to 60” 1472 to 1524mm

WELDING EQUIPMENT

1300 WELDER (1300 935 337)

49

ACCESSORIES

TRI TOOL INC.

1

TRI TOOL® PIPE FACING MACHINES

Tri Tool’s pipeline equipment is establishing new standards for portable pipe facing machines in terms of both speed and precision results. Tri

Tool’s PIPEMASTER Series are redefining the performance and precision standards for offshore and deep water pipeline facing machines. Global trends in

petroleum demand have extended exploration regions creating a critical demand for pipeline equipment and pipeline services to support operations at

deeper depths. Difficult offshore projects require extensive levels of customer co-engineering and logistics support to ensure that machines in missioncritical

roles receive the parts and specialized accessories needed to perform reliable and efficiently in the world’s harshest working environments.

MODEL PFM 614 PIPEMASTER OD MOUNTED PORTABLE PIPELINE BEVELING SYSTEM

The PFM 614 is a portable OD mount machine tool for beveling and facing 6” (168.3mm) through 14” (355.6mm) pipe.

The machine can cut on pipe down to 4” (thinwall) size with special tooling. The tool is configured with a dual hydraulic

drive motor powering a set of helical gears attached to the main spindle. An auto-feed hydraulic cylinder with rapid and

slow feed control provides accurate cutting head control. One hydraulically actuated OD clamping head assembly with

mounting pads covers the whole range of the tool.

• 6” to 14” (168.3 to 355.6mm), wall up to 2.48”

(63mm)

• Optional short perch length mounting for collars and

coating cut-backs

• Safety chip guard with integral auto shut-off

SPECIFICATIONS PFM 614

Standard Pipe Size Range 6” to 14”

Metric Size

168.3 to 355.6mm

Rotating Diameter 17.375”, 441.3mm

Max Wall Thickness

(subject to limitations) 2.48” (63mm)

Weight

2650 lbs, 1202 kg

MODEL PFM 816 PIPEMASTER® ID MOUNTED PORTABLE PIPELINE BEVELING SYSTEM

The Model 816 PIPEMASTER® is a portable ID mount machine tool for beveling, facing and/or counter-boring 8”

(219mm) through 16” (406.4mm) pipe. The tool is configured with dual hydraulic motor drives, that power helical gears

attached to the main spindle. A set of two hydraulic cylinders (with rapid and slow feed control) advance the cutting

head into the pipe end. A 4” diameter mandrel shaft is provided for optimum stability during heavy cutting operations.

One hydraulically actuated mandrel head assembly with mounting pads covers the whole range of the tool.

• 8” to 16” (219 to 406.4mm), wall thickness up to 1.6”

(40.6mm)


• Most powerful in it’s class



Metric Size

219.1 to 406.4mm

Rotating Diameter 4”, 609mm

Max Wall Thickness

(subject to limitations) 1.6” (40.6mm)

Weight

2640 lbs, 1197 kg


The Model PFM 1632 PIPEMASTER® is a portable ID mount machine tool for beveling, facing and/or counter-boring

16” (406.4mm) through 32” (812.8mm) pipe. The machine can machine pipes up to 36” with a special tracking wheel

configuration on pipe with up to a 1” wall thickness. The tool is configured with twin hydraulic motor drives that power

helical drive gears attached to the main spindle for smoother power delivery for optimal surface finish. A set of two

hydraulic cylinders (with rapid and slow feed control) advance the cutting head into the pipe end. A large diameter

mandrel shaft is provided for optimum stability during heavy cutting operations. One hydraulically actuated mandrel

head with extended mounting ring assemblies and mounting pads covers the complete mounting range of the tool. The

lifting frame does not require removal or separate lay down stands. The tool can be lifted for mounting in horizontal,

vertical-up, or vertical-down positions for prepping on site pipes.

WELDING EQUIPMENT

• 16” to 32” (406.4 to 812.8mm), wall thickness up to

1.85” (47mm)


• Setting new standards for Pipeline Facing Machines!

• Widest pipe size range in the industry

• Most powerful machine in it’s class




Metric Size

406.4 to 813mm


Max Wall Thickness

(subject to limitations) 1.85” (47mm)

Weight

5200 lbs, 2359 kg

The PFM 3248 PIPEMASTER® is an ID mount machine tool for beveling, facing and/or counter-boring 32” (812mm) to

48” (1219mm) pipe. The tool is configured with twin hydraulic drive motors that power a helical gear train attached

to the main spindle for smoother power delivery and optimal surface finish. A set of hydraulic cylinders, with rapid

and slow feed control advance and feed the cutting head into the pipe. A large diameter mandrel shaft is provided for

optimum stability during heavy cutting operations. Two hydraulically actuated mandrel heads with mounting pads are

available, a 24” to 32” mounting head (avail as accessory), and the standard 32” to 48” mounting head.

• 32” to 48” (812.8 to 1219mm), wall thickness up to

2.00” (50.8mm)


• Setting new standards for Pipeline Facing Machines!

• Widest pipe size range in the industry

• Most powerful machine in it’s class

• Five ID tracking radial arms



Metric Size

813 to 1219mm


Max Wall Thickness

(subject to limitations) 2.0” (50.8mm)

Weight

9700 lbs, 4400 kg


ACCESSORIES

ARDROX 8901W, ARDROX 800/3 & 800/51

1

ARDROX 800/3 & 800/51

High Sensitivity Black Magnetic Ink

ARDROX 8901W

White Background Lacquer (Non Chlorinated)

DESCRIPTION

A8901W/03308

Ardrox 8901W is a suspension of white pigment in a resin base, which utilizes a fast drying,

solvent system to facilitate speed and ease of application.

USES

Ardrox 8901W is used in conjunction with the Ardrox visible magnetic particle inspection

processes. It provides an excellent contrasting white background when dark steels are being

tested. Ardrox 8901W provides a matt finish which assists the viewing of defects due to the

lack of reflections produced.

The smooth surface finish provided by this product allows the magnetic ink to remain

mobile on the surface for longer, thus assisting the detection of the defects.

APPROVALS

When sprayed to a minimum dry film thickness of 25 microns, Ardrox 8901W conforms to

the requirements of BS 5044, “Contrast Aid Paint Used In Magnetic Particle Flaw Detection”.

Surface drying time classification is category A. Classification of paint by flash point –

highly flammable.

METHOD OF USE

The metal surface is first cleaned to remove rust, scale paint or other contaminants. If water

is used in the process, ensure the component is dried. The final cleaning operation should be

to degrease the surface using Ardrox 9PR50C, then allow it to flash dry.

Ardrox 8901W is then sprayed directly from an aerosol (ensure the aerosol is thoroughly

shaken to disperse all settled white pigment – agitator balls are present in the aerosol to aid

dispersion).

Ardrox 8901W should be applied in order to produce a thin even coating over the surface

being inspected. The coating will dry almost immediately and the appropriate magnetizing

mode can be used to produce the requisite amount of magnetic flux in the component.

When using current flow or “prod” techniques, ensure that the contact area is not coated

with Ardrox 8901W since it will act as an electrical insulator. If necessary, clean those areas

with Ardrox 5319 prior to magnetization.

Coatings of Ardrox 8901W are not affected by the grades of kerosene commonly used as

carriers for magnetic inks.

The equipment required to produce magnetic flux in the component can vary from small,

hand held units to large, purpose built lathe type benches. SureChem Industries supply a

complete range of Ardrox magnetizing equipment and we would be pleased to offer advice

on the most suitable unit for any component.

When the inspection has been completed, Ardrox 8901W may be removed using Ardrox

5319.

Note: The surface roughness will affect the ease of removal.

EFFECTS ON MATERIALS

When Ardrox 8901W is used in the prescribed manner no significant corrosion is likely to

be encountered on any ferromagnetic materials. The product will degrade the majority

of plastics and rubbers. Intending users are advised to check the compatibility of Ardrox

8901W with any non metallic materials that the product may come in contact with, before

use.

PRECAUTIONS

Avoid contact with skin, eyes and clothing .

In case of eye contact, irrigate thoroughly with plenty of water and seek medical advice.

In case of skin contact, wash thoroughly with soap and water.

When spraying, use under condition of adequate ventilation (do not inhale spray or vapour).

No smoking or other open flames should be permitted when using this product.

REFER TO MATERIAL SAFETY DATA SHEET BEFORE USE.

TECHNICAL INFORMATION

Appearance: Fine dispersion of a white pigment in a colourless solvent

Density: 0.89g/ml at 20°C

Flash Point: Minus 20°C (Closed Cup)

These are typical values and do not constitute a specification.

Storage requirements:

Store at ambient temperature, in a cool, dry place away from direct sunlight or other sources

of heat.

DESCRIPTION

A800/3-51/03310

Ardrox 800/3 is a ready to use high sensitivity black magnetic ink consisting of black iron

oxide with a controlled, fine particle size, mineral oil and suspending agent in a high flash,

low aromatic petroleum distillate.

Ardrox 800/51 is a fluid concentrate consisting of highly sensitive black iron oxide with

controlled, fine particle size, suspending agent and mineral oil. It is readily dispersible in

a suitable petroleum distillate, eg. Ardrox Base Oil SC2 to produce a working ink similar to

Ardrox 800/3. Ardrox 800/51 must be diluted with a solvent conforming to AMS 2641 for

the resulting magnetic ink to comply with AMS 3041C.

Ardrox 800/3 and 800/51 (when suitably diluted) conforms to the requirements of AMS

3041C and are approved by Rolls Royce to MSRR 9976.

Ardrox 800/3 is available in aerosol packs complying with AMS 3043B.

Defence Stock No. for Ardrox 800/3 4940-66-

120-8165 for 5 litre packs

6850-66-114-6534 for aerosol packs.

USES

Ardrox 800/3 and 800/51 (when suitably diluted) are used for revealing surface and near

surface defects in ferro-magnetic materials, eg. mild and low alloy steels.

METHOD OF USE

Heavy deposits of grease, rust, scale and paint should be removed prior to inspection.

The component is then magnetized and the magnetic ink applied either by dipping, flowing

or spraying. The component is inspected for defects in daylight or good artificial light.

Defects will show as a collection of black particles.

In areas where it is difficult to see the black indications, eg. on oxidised or other dark

surfaces, contrast may be greatly improved by applying a coating of Ardrox 8901W

background lacquer prior to application of the magnetic ink.

The working concentration of Ardrox 800/51 is 20 g/litre of concentrate in petroleum

distillate. Ardrox 800/3 is used as supplied without any dilution. Containers of Ardrox 800/3

must be thoroughly shaken before use.

METHOD OF CONTROL

The solids content of the tank should be checked regularly. This is best achieved by running

100ml of the ink into an ASTM D96 centrifuge tube, allowing to settle for 60 minutes and

reading the solids content in ml. If it is below the required volume Ardrox 800/51 should be

added. As a guide, for every 0.1 ml below the required volume add 5g of Ardrox 800/51 per

5 litres of ink. The material should then be thoroughly dispersed into the bath.

EFFECT ON MATERIALS

When Ardrox 800/3 and 800/51 are used in the recommended manner no significant

corrosion is likely to be encountered.

Some thermoplastics and certain rubbers may be softened or swollen with prolonged

contact and intending users are advised to check the compatibility of such materials with

the products.

PRECAUTIONS Ardrox 800/3 and 800/51

Avoid contact with skin and eyes. Wear protective clothing including impervious gloves.

In case of skin contact wash thoroughly with soap and water. In case of eye contact irrigate

thoroughly with plenty of water and seek medical advice.

Ardrox 800/3 only: Avoid inhalation of vapour. Ensure adequate ventilation. No smoking,

naked flames or sparks permitted.

Ardrox 800/51 only: The major hazard with Ardrox 800/51 will relate to the petroleum

solvent with which it is diluted. (Obtain health and safety information from the supplier).

REFER TO MATERIAL SAFETY DATA SHEET BEFORE USE.


Ardrox 800/3 Ardrox 800/51

Appearance: Readily suspendible black powder Black viscous liquid

in colourless, mobile liquid

Solids content: 1.8ml per 100ml of ink As for Ardrox 800/3

(When suitably diluted).

Flash Point: 110°C P.M.C.C. 160°C P.M.C.C.


Typical practical coverage: 3.26 square metres or approximately 110 metres of weld.

(Figures for 1 x 300g aerosol of Ardrox 800/3 ).

Storage Requirements: Store in a cool place

GENERAL INFORMATION

SureChem Industries market a wide range of products and processes for the detection of

surface defects by both visible and fluorescent methods, along with a wide range of chemical

products and associated equipment for cleaning, descaling, paint and carbon removal

and metal protection. Our Sales Engineers would be pleased to advise on any particular

problems.

WELDING EQUIPMENT

1300 WELDER (1300 935 337)

51

ACCESSORIES

1

ARDROX 907PB

ARDROX 907PB

Visual Red Dye Aerosol Process

DESCRIPTION A907PB aero/01173

Packed in aerosols, the Ardrox 907PB process provides an effective portable method of flaw

detection. These products do not contain chlorinated solvents and are particularly low in

chloride and sulphur contaminants.

It consists of:-

Ardrox 907PB

Red Dye Penetrant

Ardrox 9PR50C

Precleaner and Penetrant Remover

Ardrox 9D1B

Developer

The process conforms to AMS 2644 Type II Methods A and C, and complies with ASME Boiler

and Pressure Vessel Code.

These products exceed international laws regarding ozone depleting substances and comply

with Australian and New Zealand legislation regarding aerosol products.

USES

The Ardrox 907PB Flaw Detection Process is used as a local inspection method to find cracks,

porosity and similar surface discontinuties in all types of metals, ceramics and certain

plastics. It has wide uses in the general engineering industry.

Where large structures are encountered Ardrox 907PB may be more easily used as a water

washable penetrant and excess penetrant removed with water.

METHOD OF USE

Essentially the process consists of the following stages:-

1. Ensure that the surface to be inspected is free from rust, scale, carbon, paint, oil or

grease. Clean the area to be inspected with Ardrox 9PR50C.

2. Apply Ardrox 907PB to the area to be inspected and allow the penetrant to remain on

the surface for 10-30 minutes. Remove as much as possible of the excess penetrant by

wiping with a clean cloth or tissue. Remove the remaining excess penetrant with a cloth

or tissue moistened with Ardrox 9PR50C or water.

3. Spray a thin even film of Ardrox 9D1B onto the surface and leave for 10 minutes.

4. Inspect for defects in daylight or good artificial light. Cracks, folds or cold shuts are

revealed as red lines and porosity as a series of dots.

EFFECTS ON MATERIALS

The process is safe to use on all metals. Some plastics may be degraded by the solvents and

this should be checked before use where such materials are likely to be encountered.

PRECAUTIONS

In aerosol the products are classified as flammable compressed gases and must be used

under conditions of good ventilation to maintain the vapours below the lower explosive limit

(L.E.L.). In confined areas some form of forced ventilation is recommended. Smoking should

not be allowed when using the process. The normal precautions associated with aerosols

should be observed.

PLEASE REFER TO OUR MATERIAL SAFETY DATA SHEETS BEFORE USE.


FLASH POINT

L.E.L

Ardrox 907PB Red Dye Penetrant >100°C P.M.C.C 1-12%

Ardrox 9PR50C Precleaner/Penetrant Remover Minus 7°C Closed Cup 1-5%

Ardrox 9D1B Developer Minus 20°C Closed Cup 2-13%


GENERAL INFORMATION

SureChem Industries market a wide range of products and processes for finding surface

defects by both visible and fluorescent methods, along with a wide range of chemical

products and associated equipment for cleaning, descaling, paint and carbon removal

and metal protection. Our Sales Engineers would be pleased to advise on any particular

problems.

WELDING CABLE SELECTION

WELDING EQUIPMENT

Part Number Size in Sq. mm Current rating Approx. Weight

(Amps @ 100%) diameter (mm) (KG per M)

7901221 25mm sq. 160 11.3 0.297

7901222 35mm sq. 200 12.6 0.395

7901223 50mm sq. 250 14.2 0.536

7901224 70mm sq. 315 16.2 0.744

7901225 95mm sq. 380 18.3 0.993

As Welding current is affected by the length of your leads due to Voltage Drop it is important that the correct cable

size is used for your welding application. The table below can be used as a guide to determine the required cable size

for your welding application.

DISTANCE OF CABLE IN M

20 40 60 80 100

WELDING CURRENT (AMPS)

REQUIRED CABLE SIZE

100 25 25 35 50 50

150 25 25 50 70 70

200 25 50 70 95 95

250 35 50 95 95 2 x 70

300 35 70 95 2 x 70 2 x 70

400 50 95 2 x 70 2 x 95 Special Request

500 70 95 2 x 95 Special Request Special Request

600 95 2 x 70 2 x 95 Special Request Special Request


TIG WELDING

MIG WELDING

GAS WELDING

SOLDERING

TIG WELDING

MIG WELDING

GAS WELDING

SOLDERING

STICK & ELECTRODE

PLASMA WELDING

SAW WELDING

ENGINE DRIVES

STICK & ELECTRODE

PLASMA WELDING

SAW WELDING

ENGINE DRIVES

STICK HANDLE

WIRE BRUSH

CHIPPING HAMMER

STICK HANDLE

WIRE BRUSH

CHIPPING HAMMER

WeldSkill 120 Turbo

Manual Arc Welding Machine

WeldSkill 140 Turbo

Manual Arc Welding Machine

AMP

MMAW (STICK) WELDERS

CUT

150

–

AMP

AMP

10 13 DC AC 240 10 120

AMP AMP

415 13

Part No. W1002000

AUX AUX OUTPUT

AUX V

AUX AMP V AUX

415V 240V

240V

2 415

120

20kVA 12kVA

The CIGWELD Weldskill 120 Turbo is a compact, fan cooled, portable, home arc welder with infinitely

adjustable welding current from 40 to 120 amps. The 120 Turbo, designed to operate from a 240V, 1

PHASE V 415V 300 170 AMP

415V 240V

240V

2 415 415V AMP 240V AMP

20kVA 12kVA PHASE V 415V 300 2170

415

20kVA

AMP 12kVA PHASE V

AMP

45 50 55 70 90

400 560 1000

10 amp power point, has built-in OCVthermal OCVprotection 45 against OCV50

overheating. OCV 55 70 Running 90 standard general AMP AMP 400AMP

560 1000

OCV OCV OCV OCV OCV

AMP

purpose 2.0mm electrodes or light gauge steel (generally less than 3.0mm thick) and 2.5mm 45 electrodes 50 55 70 AMP 90AMP

OCV OCV OCV OCV 2200 OCV

2200

for heavier gauge materials, the DCwelding DCoutput DC

DC accommodates DC

320

AMP

+ – DC DC a 000 wide DC range of materials including 320

AMP

+/–

00%

mild steel, stainless steel, cast iron and copper alloys. + –

000 AMP

AC +/–

00%

AMP

AC

DC DC DC DC

+ – 315+/–

315 AC

AMP AMP

SPECIFICATIONS

Maximum Electrode Size 2.5mm Power source is

suitable for 2.0mm and 2.5mm electrode sizes

Input Voltage 240 Volts, +/– 15%

(10A plug)

Australian Standards Compliance This power source

Input Frequency 50 Hz

complies to the relevant Australian Standard, AS

310

310

AMP

AMP

60974.6-2006*

CUT CUT

280

4.8mm 4.0mm

Generator requirement 5.3 kVA

280 AMP

1 Year Warranty This equipment is manufactured

CUT

to AMP

CUT 12 CUT

Output range

40 – 120 amps

stringent CIGWELD quality standards and 3.2mm is backed 4.8mmAMP

by 4.0mm

Rated Output 120A@ 5%

a conditional One Year warranty*

CUT

CUT CUT 29 12

3.2mm AMP

@ Duty Cycle

Max OCV 47V DC

11.0mm 9.5mm AMP

* Refer to operating manual for details

CUT CUT 29

Dimensions (HxWxD) 250H x 170W x 290Dmm

11.0mm 9.5mm AMP

CUT CUT 40 30

415V 240V

Weight (Power Source) 15.5 kg

STANDARD CONTENTS AUX AUX

16mm 12.5mm AMP AMP

5kVA 4kVA

CUT CUT 40 30

415V 240V

AUX AUX

16mm 12.5mm AMP AMP

WeldSkill 120 Turbo power source5kVA

4kVA CUT 35

415V 240V

19mm

AUX

EURO No4

AUX

AMP

CUT 35

FEATURES

EURO Electrode No4 holder and 8kVA 3m lead 7kVA(fitted)

415V 240V

19mm

AUX AUX

AMP

H F

EURO No4

8kVA

CUT 7kVA

CUT

Fan Cooled for improved duty cycle and welding Work clamp and 3m 415V lead (fitted) 240V

55 60

AUX AUX 38mm 25mm CUT CUT

415V 240V AMP AMP 55 60No5

12kVA 10kVA AUX AUX 38mm 25mm

performance

AMP AMP

Welding face No5 shield and lens 12kVA 10kVA

No5

415V 240V 240V CUT

Over Temperature Cut Out protection has been fitted to

70

AUX AUX 415V 240V 240V

80

AUX

CUT

Chipping hammer/wire brush

70 80

AUX AUX AUX

20kVA 12kVA 8.5kVA 32mm AMP

this power source

20kVA 12kVA 8.5kVA 32mm AMP AMP AMP

Operating manual

CUT

130 90

CUT 130 90

240 Volt, 10 Amp Supply Lead fitted to power source*

AMP AMP AMP AMP

12mm

12mm

200160250

200

–

–

150

–

AMP

140 145 165

10 13 DC AC 240 140 AMP

10 415 145 AMP AMP

13 165 DC

Part No. W1002100

AUX AUX OUTPUT

AUX V

AUX AMP V AMP AUX AMP OUTPUT

10 13 DC AC 240 415

AUX

120

AUX OUTPUT

AUX V V

AMP

415V 240V

240V

The CIGWELD Weldskill 140 Turbo is a fan cooled home arc welder that 2 has 415 a welding 415V current range 240V

120

20kVA 12kVA PHASE V 415V 300 AMP 2170

415

415V 240V

240V

20kVA

AMP 12kVA PHASE V

from 40 to 140 amps and is designed to operate from a 2240V, 415

AMP

Amp power point. It will run standard

20kVA 12kVA PHASE V 415V 300 170

general purpose 2.0mm electrodes for light gauge steel, generally less than 3.0mm thick, AMP and up AMP

45 50 55 70 90

to

400 560 1000

OCV OCV OCV OCV OCV

3.2mm electrodes for heavier sections.

45 50 55 AMP 70 AMP 90AMP

45 50 55 70 90

OCV OCV OCV OCV OCV

400 560 1000 2200

OCV OCV OCV DC OCV DC OCV DC DC

320

SPECIFICATIONS

+ Australian –

000 AMP

Standards +/– Compliance AC This power

00%

AMP AMP AMP

AMP

source

Input Voltage 240 Volts, +/– 15% complies to the relevant Australian Standard,

DC

AS

DC DC DC

+ –

2200

DC DC DC DC

320+/–

315AMP

AC

(15A plug) + – 60974.6-2006* 000

+/–

00%

AMP

AMP

AC


1 Year Warranty This equipment is manufactured to 300

315 AMP

stringent CIGWELD quality standards and is backed AMP by



310

300 AMP

Output range

50 – 140 amps

* Refer to operating manual for details

AMP

280

Rated Output 140A@ 5%

AMP

310

@ Duty Cycle

Max OCV 65V DC

AMP

Dimensions (HxWxD)

Weight (Power Source)

10

AUX

270H x 170W x 350Dmm

16 kg

FEATURES

Fan Cooled for improved duty cycle and welding

performance


this power source



suitable for 2.0mm, 2.5mm and 3.2mm electrode sizes

13

AUX

–

DC

OUTPUT

AC

AUX

240

STANDARD CONTENTS

WeldSkill 140 Turbo power source

Electrode holder and 3m lead (fitted)

Work clamp and 3m lead (fitted)

Welding face shield and lens

Chipping hammer/wire brush

Operating manual

20kVA 12kVA 8.5kVA 32mm CUT

415V 240V AMPCUT

AMP

AUX AUX 38mm 25mm

12kVA 10kVA

No5

CUT

130 90

415V 240V 240V AMPCUT

AMP

12mm

AUX AUX AUX

20kVA 12kVA 8.5kVA 32mm

160 200

AMP

12mm

V

415

V

– 140

AMP

300

AMP

160

AMP

280

AMP

145

AMP

55

AMP

70

AMP

130

AMP

160

AMP

300

AMP

60No5

AMP

250

AMP

80

AMP

90

AMP

200

AMP

250

AMP

150 165

AMP

AMP

140 145 165

DC

OUTPUT

AMP AMP

AMP AMP

150

AMP

H

F

250

AMP

4

2

000

41 A

5k

41 A

8k

41 A

12

4

2

000

WELDING EQUIPMENT


1300 WELDER (1300 935 337)

53


EURO

No4

415V

AUX

8kVA

240V

AUX

7kVA

415V 240V

AUX AUX

20 20 12kVA

3.610kVA

No5

415V 240V

AUX AUX

20 3.6 20kVA 12kVA

CUT

38mm

240V

AUX

8.5kVA

CUT

19mm

CUT

25mm

CUT

32mm

CUT

2012mm

3.6

35

AMP

55

AMP

70

AMP

130

AMP

160

AMP

H

60No5

AMP

80

AMP

90

AMP

200

AMP

F

25

AM

1

Transarc 130i

Single Phase Inverter

–

Part No. W1007130 Transarc 130i plant

140 145

W1007131 Transarc 130i mine spec plant

AMP

10 13 DC AC 240 10

AMP

415 13 DC

AUX AUX OUTPUT

AUX V

AUX V AUX OUTPUT

W1007129 Transarc 130i mine spec power source

20 3.6 120

AMP

415V 240V

240V

2 415 415V 240V


Safety and Efficiency - getting home at the end of the day is what it’s all about. Loaded with safety

300 170 2 415

20kVA

AMP 12kVA PHASE V

AMP

features, our new 130 amp single-phase inverters are more efficient and easier to control than ever.

VRD ensures voltage at the Stick before you start

45

is just 8V

50

DC,

55

integrated

70

Fail

90

To Safe will shut the 400 560

OCV OCV OCV OCV OCV 45 50 55 AMP 70 AMP

unit down if voltage exceeds 35V DC whilst not welding and insulated plastic housing OCV with an OCV IP23S OCV OCV

rating ensures your safety when working in confined DC spaces DC or DC outdoors. DC At a shade over 7kg, you

320

+ –

000

+/–

00%

AMP

AC

can throw one of these over your shoulder or in the back of the ute and get straight DC on with DC the job. DC DC

+ – +/– 315 AC

With Stick (MMAW) and Lift TIG (GTAW), we’ve designed the range to meet the demands of a wide AMP

range of industries – from farming to construction, general maintenance, building and on site repairs. 300

AMP

We’ve also got a model specific to mining too. These robust units offer extra protection without

compromising on performance.

–

150

AMP

310

AMP

165

AMP

100

90AM

OCV

220

AM

SPECIFICATIONS

Processes:

Stick (MMAW),

Lift TIG (GTAW)

Supply Voltage: 240V +/- 15%, 50/60Hz

(10A Plug)

Effective Input Current I1eff: 9A

Current Range: 5-130A

Open Circuit Voltage 8V DC (VRD On), 66V DC

(VRD Off)

Duty Cycle

Stick (MMAW):

(40ºC, 10 mins) 130A@25%, 60A@100%

TIG (GTAW): 130A@25%,

60A@100%

Minimum Generator 4.8kW (6.2kVA at 0.8 PF)

Weight

7.2kg (Power Source)

Power Source Dimensions: 306 H x 121 W x 376 D mm

Protection Class: IP23S

FEATURES

Compliant to AS 60974.1

Conforms to the requirements of AS 1674.2

Conforms to MDG25 (Mine Spec Model Only)

Stick (MMAW) Process Capabilities

Lift TIG (GTAW) Process Capabilities

Digital Amperage/ Voltage Meter

VRD Virtually Eliminates Electric Shocks when Not Welding

Power Factor Correction (PFC) Improves Product Efficiency

Fail to Safe Shutdown if VRD Malfunctions

Intelligent Fan Control

Deadman Switch Eliminates Electric Shocks when Not

Welding (Mine Spec Model Only)

Braided Supply Lead (Mine Spec Model Only)

Enclosure Rated to IP23S Permits Outdoors Use as

Outlined in AS 1674.2

IP66, 10A Supply Plug (Mine Spec Model Only)

Insulated Plastic Housing Eliminates Arc Strike Hazards

on Housing

Current Range for this Power Source is 5 to 130A

240 Volt, 10 Amp Supply Lead Fitted to Power Source.

Power Source Provides DC Welding Output.

Maximum Electrode Size 3.2mm. Suitable for All

Electrode Types Except Cellulose.

3 Year Limited Warranty

* Conditional Warranty - Refer to operating manual for full details

OPTIONAL ACCESSORIES

Lead Set 5m, 200A with 25mm2

Dinse connectors 646323

Work Lead 8m, 250A with 25mm2

Dinse connectors 704829

Electrode Holder with 4m Lead, Trigger Switch

(Deadman Switch) and 25mm2 Dinse Plug 646762

TIG Torch 17F with Flex Head, 4m lead,

Trigger Switch, Remote Control and

25mm2 Dinse plug

TIG Torch Accessory Kit

Foot Control with 8m Lead

Shielding Gas Hose Assembly

W4013804

BGSAK2

W4015800

W7004913

280

AMP

WELDING EQUIPMENT



3.6

MMAW (STICK) WELDERS20

EURO

No4

No5

415V

AUX

8kVA

240V

AUX

7kVA

415V 240V

AUX AUX

20 20 12kVA

3.610kVA

415V

AUX

20kVA

240V

AUX

12kVA

CUT

38mm

240V

AUX

8.5kVA

CUT

19mm

CUT

25mm

CUT

32mm

CUT

3.6

12mm

EURO

35

AMP

55

AMP

70

AMP

130

AMP

160

AMP

No4

H

60No5

AMP

80

AMP

90

AMP

200

AMP

F

250

AMP

4

1

2

Transarc 170i


Part No. W1007170 Transarc 170i Plant

–

W1007171 Transarc 170i Mine Spec Plant

10 13

W1007169 Transarc 170i Mine Spec Power AUX

Source

AUX

1

AMP

415V 240V

240V

2 415 415V 240V

Safety and Efficiency - getting home at the end of 20kVA the day 12kVA is what PHASE it’s all about. V 415V Loaded with safety 300 170 2 415

20kVA

AMP 12kVA PHASE V

AMP

features, our new 170 amp single-phase inverters are more efficient and easier to control than ever.

VRD ensures voltage at the Stick before you start 45 is just 8V 50 DC, 55 integrated 70 Fail 90 To Safe will shut the 400 560

OCV OCV OCV OCV OCV 45 50 55 AMP 70 AMP 90

unit down if voltage exceeds 35V DC whilst not welding and insulated plastic housing OCV with an OCV IP23S OCV OCV OCV

rating ensures your safety when working in confined DCspaces DCor outdoors. DC DCAt a shade over 11kg, you can 320

throw one of these over your shoulder or in the back + of the –

000

ute and +/–

00%

AMP

get straight

AC

on with DCthe job. DCWith

DC DC

Stick (MMAW) and Lift TIG (GTAW), we’ve designed the range to meet the demands of + a wide range – of +/– 315 AC

AMP

industries – from farming to construction, general maintenance, building and on site repairs. The 170i

300

is also suitable with all electrode types including cellulose. We’ve also got a model specific to mining AMP

too. These robust units offer extra protection without compromising on performance. So wherever you 310

AMP

weld, whatever your industry … … with a Transarc 170i from CIGWELD, you know that you and your

contractors can finish a quality job and head home safe at the end of the day.

280

AMP

DC

OUTPUT

AC

AUX

–

240 10 415

V

AUX V

20 3.6

150

AMP

140

AMP

13

AUX

120

AMP

145

165

AMP

DC

OUTPUT

1000

AMP

2200

AMP

00

SPECIFICATIONS

Processes:

Stick (MMAW),

Lift TIG (GTAW)

Supply Voltage: 240V +/- 15%, 50/60Hz

(15A Plug)

Effective Input Current I1eff: 13A

Current Range: 5-170A

Open Circuit Voltage 8V DC (VRD On),

66V DC (VRD Off)

Duty Cycle

Stick (MMAW):

(40 degrees, 10 mins) 170A@30%, 100A@100%

TIG (GTAW): 170A@30%,

100A@100%


Weight


Power Source Dimensions 324 H x 122 W x 458 D mm

Protection Class: IP23S

FEATURES


Conforms to the requirements of AS 1674.2

Conforms to MDG25 (Mine Spec Model Only)



Digital Amperage/ Voltage Meter

VRD Virtually Eliminates Electric Shocks when Not Welding





Welding (Mine Spec Model Only)

Braided Supply Lead (Mine Spec Model Only)



IP66, 15A Supply Plug (Mine Spec Model Only)


on Housing




Maximum Electrode Size 4.0mm. Suitable for All

Electrode Types.




Lead set 5m, 400A with 50mm2

Dinse Connectors 646757

Lead set 8m, 400A with 50mm2


Work lead 8m, 330A with 50mm2




TIG Torch 26F with flex head, 4m Lead,

Trigger Switch and Remote Control and

50mm2 Dinse Plug




W4014604

BGSAK2

W4015800

W7004913

WELDING EQUIPMENT


1300 WELDER (1300 935 337)

55

20

3.6

No


20

20 20 3.6 3.6

3.6

20

3.6

–

1

WeldSkill 100 Inverter

Portable DC Welding Machine

Part No. W1003101

The CIGWELD WeldSkill 100 Inverter is a 240 Volt single phase welding machine designed specifically

415V

for the budget conscious user. Utilising advanced inverter technology, the unit offers 20 superior 3.6 20kVA

arc

characteristics on a range of welding electrodes up to 2.5 diameter. The unit also features a DC lift TIG

function that provides smooth starting and running characteristics across a broad range of applications.

10

AUX

240V

12kVA

45 50 55

OCV OCV OCV

SPECIFICATIONS


Input Voltage 240 Volts, +/– 15% (10A complies to the relevant Australian Standard, DCAS

plug)

60974.1-2006*

+

DC –

DC

+/–


1 Year Warranty This equipment is manufactured to

stringent CIGWELD quality standards and is backed by



Output range 5 – 100 amps

* Refer to operating manual for full details

Rated Output 100A @ 20%, 24V

@ Duty Cycle Max OCV 65V DC

STANDARD CONTENTS

Dimensions (HxWxD) 240H x 115W x 270Dmm WeldSkill 100 Inverter power source


Electrode holder and 3m lead

Work clamp and 3m lead

FEATURES

Welding face shield and lens

Fan Cooled for improved duty cycle and welding Chipping hammer/wire brush

performance

Operating manual


EURO

this power source


20 3.6

20 3.6


TIG torch 17V, 3m lead with flex neck 20 3.6 W7003006


20 3.6

suitable for 2.0mm and 2.5mm electrode sizes WeldSkill shielding gas regulator / flowmeter 210254

20 3.6

13

AUX

O

2 4

PHASE

70

OCV

DC

AC

No

No

20

3.6



Part No. W1002801 WeldSkill 130 Inverter (toolbox)

W1001900 WeldSkill 130 Inverter (standard)

The CIGWELD WeldSkill 130 Inverter is a 240 Volt single phase welding machine designed specifically 415V

for the budget conscious user. Utilising advanced inverter technology, the unit offers superior 20kVA arc

characteristics on a range of welding electrodes from 2.5 to 3.2mm diameter. The unit also features

a DC lift TIG function that provides smooth starting & running characteristics across a broad 45 range 50

of applications.

OCV OCV

20

–

3.6

10

AUX

240V

12kVA

55

OCV

13

AUX

O

2 4

PHASE

70

OCV

SPECIFICATIONS


(10A plug)


Generator requirement 5.6KW (7kVA@0.8PF)


Rated Output 130A @ 20%, 25.2V




FEATURES


performance


this power source



suitable for 2.0mm, 2.5mm and 3.2mm electrode sizes

Australian Standards Compliance This power DC source DC DC

complies to the relevant Australian Standard, +

AS – +/–

60974.1-2006*





STANDARD CONTENTS

WeldSkill 130 Inverter power source



Operating manual


TIG torch 17V, 3m lead with flex neck W7003006

WeldSkill shielding gas regulator 210254

DC

AC

WELDING EQUIPMENT



EURO

No4

20 3.6

20 20 3.6 3.6

20 3.6

MMAW (STICK) WELDERS 20

3.6

20

3.6

No5



Part No. W1002901 WeldSkill 170 Inverter (toolbox)

W1001901 WeldSkill 170 Inverter (standard)

The CIGWELD WeldSkill 170 Inverter is the big brother to the WeldSkill 130 Amp model. This unit is

a 240 Volt single phase welding machine with increased output and duty cycles for more 415V demanding

20kVA

applications. Utilising advanced inverter technology, the unit offers superior arc characteristics on a range

of welding electrodes from 2.0 to 4.0mm diameter. The unit also features a DC lift TIG function that

provides smooth starting and running characteristics across a broad range of applications.

45

OCV

20

–

3.6

50

OCV

10

AUX

240V

12kVA

55

OCV

13

1

AUX

PHASE

DC

OUTPU

2 415

70

OCV

V

9

O

SPECIFICATIONS

Input Voltage 240 Volts, +/– 15% (15A plug)


Generator requirement 7.2kw (9KVA at 0.8 PF)


Rated Output 170A @ 25%, 26.8V




FEATURES


performance


this power source


Maximum Electrode Size 4.0mm Power source is suitable

for 2.0mm, 2.5mm, 3.2mm and 4.0mm electrode sizes


DC DC DC

complies to the relevant Australian Standard, + AS – +/–

60974.1-2006*





STANDARD CONTENTS

WeldSkill 170 Inverter power source



Operating manual


TIG torch 17V, 3m lead with flex neck W7003021

20 20 3.6 3.6

WeldSkill shielding gas regulator/flowmeter 210254

20 3.6

20 3.6

20

3.6

EURO

20

3.6

No5

DC

AC

No4

4

5

4

8

4

1

4

2

WeldSkill 170HF Inverter


Part No. W1003001 WeldSkill 170HF Inverter (toolbox)

The CIGWELD WeldSkill 170HF inverter is a 240 Volt, single phase welding machine with increased output

415V 240V

and duty cycles for more demanding applications. The unit features a HF start function for excellent DC

20kVA 12kVA

TIG performance. With superior arc characteristics on a range of welding electrodes from 2.0mm up to

4.0mm diameter, this is an

45 50 55

OCV OCV OCV

SPECIFICATIONS


Input Voltage 240 Volts, +/– 15% (15A plug) complies to the relevant Australian Standard, AS

DC DC DC

60974.1-2006

+ – +/–



Generator requirement 7.2kw (9KVA at 0.8 PF) stringent CIGWELD quality standards and is backed by



Rated Output (MMAW) 170A @ 25%, 26.8V * Refer to operating manual for full details


Dimensions (HxWxD) 255H x 130W x 380Dmm STANDARD CONTENTS


WeldSkill 170HF power source


FEATURES

High frequency start for improved TIG starting

performance


TIG torch 17V with flex head and 3m lead

WeldSkill Argon regulator

Fan Cooled for improved duty cycle and welding TIG accessory kit

performance

Operating manual


this power source

Toolbox



suitable for 2.0mm, 2.5mm, 3.2mm and 4.0mm

electrode sizes

–

170 10

VOLT

AUX

20

3.6

13

AUX

DC

OUTPUT

2 415

PHASE V

70

OCV

DC

AC

90

OCV

WELDING EQUIPMENT

000


1300 WELDER (1300 935 337)

57

415V

AUX

5kVA

240V

AUX

4kVA

CUT

16mm

C

12

STICK WELDERS

415V

AUX

8kVA

EURO No4

20 3.6 20 20 3.6 3.6 415V

AUX

12kVA

No5

415V

AUX

20kVA

240V

AUX

7kVA

240V

AUX

10kVA

240V

AUX

12kVA

CUT

38mm

240V

AUX

8.5kVA

C

1

C

2

C

32

1

INVERTEC®

K12034-2-P 150S (Ready to weld Pack)

K12035-2-P 170S (Ready to weld Pack)

150S – 170S

20

The Invertec® 150S and 170S from Lincoln Electric offers a range of 20 machines 3.6 – 20 built 3.6with the 20 job 3.6in

mind. These stick machines are suited to a variety of applications and working environments, ensuring

10

that there will be a machine to meet your needs. Across the range, these designs have

13 DC

AUX AUX focused OUTPUT on

providing excellent welding and starting behaviour in a robust and reliable package. From this

foundation, each unit is further equipped with a unique set of features 415V and capabilities 240V 2to guarantee 415

20kVA 12kVA PHASE V

there is a machine perfect for your application. Welding machines need to be tough. At Lincoln

Electric we know that modern equipment needs to be capable of handling harsh environmental

45 50 55 70 90

conditions. That is why we have built this range in a robust metal case OCVwith large OCV rubber OCV corners OCV OCV and

push control buttons for added protection. Rugged and robust on one hand, portable on another;

the Invertec 150S and 170S are lightweight and easy to handle in any DC situation. DC Amps DC are DC not the

+ – +/– AC

only requirement! A good start and smooth arc requires more than simply amps and voltage. The

Invertec® range is equipped with POWER SURPLUS in addition to normal welding current. This

advanced control monitors the arc, constantly adjusting output to ensure a stable arc and first-rate

starting, even when the arc-lenght varies greatly. The superior arc control achieved with POWER

SURPLUS makes the difference between a Lincoln Electric excellent welding performance than any

other ordinary welding machine on the market.

AC

AUX

240V

415V

000 00%

240

V

C

1

415

V

300

AMP

TECHNICAL SPECIFICATIONS

Product Item Number Primary Voltage Fuse

Size

Weight

(kg)

Dimensions

HxWxD (mm)

Protection

Class

Insulation

Class

Compliance

150S K12034-2-P*

6.7

230 V/1/50-

16A

60Hz

(slow)

(± 15%)

170S K12035-2-P* 7.0

244 x 148

x 365

IP23

F

AS/NZs

CISPR 11

AS60974.1

EN 60974-1

ROHS

CE

WELDING OUTPUT

Product Current range Rated output (40°C) Rated output (20°C)

150S 10 - 140A 140A @ 30% 140A @ 55%

170S 10 - 160A 160A @ 35% 160A @ 80%

ADVANTAGE

Unique units – Different outputs, performance and

features fit any customer requirements.

Ready-To-Weld Packages – Includes welding leads,

shield hammer/brush and carry case.

Build in VRD for additional operator saftey.

Long cables - Primary power extension cables up to

60M can be used with the 150S and 170S.

Robust design – Unique rubber corners, metal

housing and push control buttons to withstand

tough environmental conditions.

Premium arc- Advanced Lincoln technology and

Lincoln know-how guarantees to make these

machines weld to optimum performance every time.

Power Surplus – Additional power for superior arc

control.

Soft and Crisp mode – Selectable arc modes for

different electrode types.

Auto Adaptive Arc Force – For a stable arc with low

spatter levels as standard on the 150S and 170S.

Built in “hot Start” – For excellent arc striking,

standard on the 150S and 170S.

Lift TIG- with excellent striking without tungsten

contamination.

Generator ready – The 150S and 170S are ready to

go for use with generators.

ACCESSORIES

Powercraft PC9G 4m, TIG Torch

Powercraft PC9G 8m, TIG Torch

Lincoln Electric® Argon Flowmeter

PC9FV-4I

PC9FV-8I

LE250-RG002

WELDING EQUIPMENT


415V

AUX

5kVA

240V

AUX

4kVA

CUT

16mm

CUT

12.5mm

EURO

20 3.6 20 20 3.6

STICK WELDERS

No4

No5

415V

AUX

8kVA

3.6 415V

AUX

12kVA

415V

AUX

20kVA

240V

AUX

7kVA

240V

AUX

10kVA

240V

AUX

12kVA

CUT

38mm

240V

AUX

8.5kVA

CUT

19mm

CUT

25mm

CUT

32mm

INVERTEC® V205-S

K12019-2

The Invertec® V205-S Stick and Lift TIG welder has been designed and manufactured using 20 the latest

20 3.6 – 20 3.6 20 3.6

digital inverter technology, combining both a rugged industrial construction with excellent arc

characteristics. The single phase smart-switching 240V/415V primary input power 10 makes 13 it suitable DC

AUX AUX OUTPUT

for operation on site in conjunction with a generator or within a workshop environment, providing

maximum flexibility. The Invertec® V205-S as standard is equipped with an adjustable “Hot Start”

415V 240V

providing a higher starting current to support easy striking of the electrode. The adjustable 2 415

20kVA 12kVA PHASE V“Arc

Force” allows flexibility depending on the electrode selection and application. It prevents sticking

and shorting of the electrode. The standard machine is equipped 45 with a 50 digital 55meter 70showing

90

the presettable welding current, actual welding current or voltage OCV during OCV welding. OCV The OCVoptional

remote control allows fine adjustments during welding. The high duty cycle of the machine supports

continuous welding with a wide variety of electrode types such as Rutile, DC Basic DC and DC DC

+ – +/– even Cellulosic. AC

The Invertec® V205-S features “Lift TIG” as standard and enables the welder to start the TIG arc by

lifting the tungsten electrode from the work piece without tungsten contamination or the need for

H.F. ignition. The Invertec® V205-S has a solid industrial construction integrated with the features

of a professional Stick and Lift TIG welding machine capable of the toughest jobs.

AC

AUX

240V

415V

000 00%

1

240

V

CUT

12mm

415

V

300

AMP


Product

Item

Number

V205-S K12019-2

Primary Voltage

240/415 V 1ph

(± 15%)

50/60Hz

Fuse

Size

32/20A

(slow)

Weight

(kg)

16.8

Dimensions

HxWxD (mm)

385 x 215

x 480

Protection

Class

IP23S

Insulation

Class

H

Compliance

AS/NZS

CISPR 11

AS60974.1

EN 60974-1

ROHS

CE

WELDING OUTPUT

Product Current range Rated output (40°C) Input power

V205-S 5 - 200A 200A/28V @ 35%

170A/26.8V @ 100%

6.5kW @ 35%

5.5kW @ 100%

ADVANTAGE

Smart switching 240/415V single phase

Lift TIG with excellent striking without tungsten

contamination

Digital displays allows precise setting of welding

current

Includes 2m-input cable and carrying strap

Adjustable Arc Force for a stable arc with low spatter

levels

Built-in “hot Start” for excellent arc striking

Built-in fan on demand. Reduces the intake of dust

and fumes

Built-in VRD (voltage reduction device) for additional

operator safety

ACCESSORIES

Welding kit 5m

PowerCRAFT PC26V TIG Torch 8m

Lincoln Flowmetre

Undercarriage

KIT-250A-35-5M

PC26FV-8I

LE250-RG002

W0200002

WELDING EQUIPMENT

1300 WELDER (1300 935 337)

59

1

STICK WELDERS

INVERTEC®

K12040-2 270SX

K12042-2 400SX

270SX & 400SX 20

20 – 3.6 20 3.6 20 3.6

The Invertec® 270SX and 400SX Stick and Lift TIG welders have been designed and manufactured to

combine both a rugged industrial construction with excellent arc characteristics. 10 13Both machines DC AC are

AUX AUX OUTPUT

AUX

built to handle harsh environmental conditions using Lincoln tunnel technology to separate the PCBs

and sensitive parts from contaminating cooling airflow. The robust metal case with large protective

415V 240V

240V

2 415

rubber corners makes these machines suitable for operation on 20kVA site in conjunction 12kVA PHASEwith a V generator, 415V

or within a workshop environment, providing maximum flexibility and durability. Intensive and

extensive testing in the Lincoln lab guarantees the quality of these 45 welders. 50 Both 55 units 70 are 90equipped

OCV OCV OCV OCV OCV

with features that will exceed the professional welder’s expectations. The Invertec® 270SX and

400SX have two weld modes: Soft and Crisp as well as Adjustable Hot Start, Auto Adaptive Arc Force

and Lift TIG. Arc Force prevents sticking and shorting of the electrode

DC DC

during welding.

DC DC

+ – +/– AC Both machines

allow manual adjustment but in Crisp or Soft mode Auto Adaptive Arc Force is employed which

adjusts the arc force automatically. Equipped with Anti Stick as standard preventing the electrode

sticking on contact with the work piece by automatically switching the current down to minimum,

preventing overheating of the electrode and damage to equipment. The machines are equipped with

digital meters which display the pre-settable welding current, actual welding current or voltage

during welding. The optional remote control allows fine adjustments during welding and the high

duty cycle of these machines supports continuous welding with a wide variety of electrode types.

EURO

415V

AUX

5kVA

415V

AUX

No4

8kVA

20

415V

3.6

AUX

12kVA

No5

415V

AUX

20kVA

240V

AUX

4kVA

240V

AUX

7kVA

240V

AUX

10kVA

240V

AUX

12kVA

000 00%

240

V

CUT

16mm

CUT

38mm

240V

AUX

8.5kVA

CUT

12.5mm

CUT

19mm

CUT

25mm

CUT

32mm

CUT

12mm

415

V

300

AMP

A

A

A

1

1

1

1

1

1


Product Item

Number

Primary Voltage

270SX K12040-2

Fuse

Size

Weight

(kg)

Dimensions HxWxD

(mm)

20A 22 389 x 247 x 502

415V/3/50-60Hz

400SX K12042-2 +/-15% 30A 37 455 x 301 x 632

Protection

Class

IP23 / H

Compliance

AS/NZS

CISPR 11

AS60974.1

EN60974-1

EN60974-10

CE

ROHS

WELDING OUTPUT

Product Current range Input power Rated Output (40°C) O.C.V

270SX 5 - 270A 9.5kW @ 35%

6.3kW @ 100%

400SX 5 - 400A 10.9kW @ 35%

16.4kW @ 100%

ADVANTAGE

Robust built for heavy environmental conditions.

Soft and Crisp mode multiple arc modes for different

electrode types.

Auto Adaptive Arc force - Standard in Soft and Crisp

modes the automatic variable Arc Force operates

when it’s required.

Adjustable Hot Start control allows a smooth start /

restart of the electrode.

Adjustable Arc Force control manually adjusts the

Arc Force to prevent sticking of the electrode in the

weld pool.

Anti Stick automatically decreases the current to

minimum if by error the electrode sticks to the work

piece at any time.

* Built-in VRD - Factory fitted , built-in voltage

Reduction Device (VRD) offers additonal protection

for the operator. The VRD reduces the OCV to a safer

415V

AUX

5kVA

240V

AUX

4kVA

CUT

16mm

EURO

20 3.6

STICK WELDERS

No4

No5

20

415V

AUX

8kVA

3.6 415V

AUX

12kVA

415V

AUX

20kVA

240V

AUX

7kVA

240V

AUX

10kVA

240V

AUX

12kVA

CUT

38mm

240V

AUX

8.5kVA

POWERCRAFT INVERTER

130 – 160 – 180 20

K69016-1 130

K69018-1 160

K69019-1 180

20 3.6 – 20

The PowerCRAFT 130, 160 and 180 inverter machines are intended to be used 10 for 13 light to DC

AUX AUX OUTPUT

medium duty welding application. They are an ideal choice for maintenance, small repairs &

general fabrication. The PowerCRAFTmachines are designed to be used 415V with 6011, 240V 6013 & 7018

2 415

type electrodes up to 4.0mm in diameter. The PowerCRAFT inverter machines 20kVA are 12kVA very compact,

PHASE V

lightweight and come with a shoulder strap for ease of transportation. Accessories are included, so

the machines are ready to weld out of the box.

45

OCV

50

OCV

3.6 20 3.6

55

OCV

70

OCV

90

OCV

AC

AUX

240V

415V

1

240

V

3

A


Product Item

Number

Primary Voltage

Fuse

Size

Weight

(kg)

Dimensions

HxWxD (mm)

130 K69016-1

10 4.7 190 x 110 x330

160

180

K69018-1

K69019-1

240 V/1/50-60Hz

(± 10%) 15

6.8

6.8

230 x 140 x 360

DC DC DC DC

+ – +/– AC

Protection/ Compliance

Insulation

Class

AS/NZS

CISPR 11

AS60974.1

IP21S/F

IEC 60974-1

ROHS

CE

000 00%

WELDING OUTPUT

Product Current range Rated output (40°C) Rated output (20°C)

130 20-130A 130A @ 15% 65A @ 60%

160 20-160A 160A @ 21% 100A @ 60%

180 20-180A 180A @ 16.5% 85A @ 100%

ADVANTAGE

Small and light weight yet powerful

4.7 kg - PowerCRAFT 130



Three unique units – Different outputs, performance

and features, fit any customer requirements.

Built-in VRD – Increases operator safety in

environments with increased hazard of electric shock.

Generator Compatiable* – Ideal for site use

Intelligent protection – Over-voltage, low voltage

and overcurrent.

Lift TIG – For arc starting without tungsten

contamination

Auto Arc Force – For a stable arc with low spatter

levels as standard

Built in “Hot Start” – For excellent arc striking,

Anti- Sticking

Meets IEC 60974-1 International Standards for

welding machines

Thermally protected – For longer life

IGBT technology –For high reliability

Easy to set Output Control – Calibrated dials

Ready to weld with accessories – Accessories/ power

cord included

PowerCRAFT 130 – True 10amp rated input

ACCESSORIES

Powercraft PC9FV 4m, TIG Torch

(suits Powercraft 130)

Powercraft PC9FV 8m, TIG Torch

(suits Powercraft 130)

Powercraft PC17FV 4m TIG Torch

(suits Powercraft 160/180)

Powercraft PC17FV 8m TIG Torch suits

(Powercraft 160/180)

Lincoln Electric® Argon Flowmeter

PC9FV-4I

PC9FV-8I-2

PC17FV-4I

PC17FV-8I

LE250-RG002

GENERATOR REQUIREMENTS

Output Output range Peak Max Frequency

>7kVA 180-260 Volts 367 Volts 50-60Hz

PHONE

Hire this welder from

1300-WELDER Hire

Just call 1300-WELDER

(1300 935 337)

WELDING EQUIPMENT

1300 WELDER (1300 935 337)

61

1

STICK WELDERS

Minarc Evo 150 & 140

Part No. P0680 (Minarc Evo 140)

P0681 (Minarc Evo 150)

Little giants of the welding world. Outstanding welding performance is no overstatement.

Every element of Minarc Evo 150 is designed to meet the needs of professional welders on

the move. Where size, weight and welding quality are concerned, there is no equal. Ideal for

site use, you can use Minarc Evo 150 from mains or generator power supplies, even with

extra long supply cables. Minarc Evo is easy to carry, so you can normally take everything you

need in one journey. Large voltage reserves and automatic arc force control provide excellent

arc stability in all welding positions and for a wide range of electrode types, making sure

you get quality welding results every time. The large and clear meter display makes accurate

current setting simple and easy, and precise lift TIG ignition ensures high quality DC TIG

welding. Connect Minarc Evo’s remote control option and you can adjust welding parameters

at distance during welding, for the ultimate convenience and weld pool control.

TECHNICAL DATA

Connection voltage 1~ 50/60 Hz 230 V ±15 % (AU 240 V ± 15 %)

Rated power at max. current 35 % ED MMA 140 A / 4.5 kVA

35 % ED TIG 150 A / 3.2 kVA

Output (40 ºC) MMA 35 % ED 140 A / 25.6 V

100 % ED 100 A / 24.0 V

Output (40 ºC) TIG 35 % ED 150 A / 16.0 V

100 % ED 110 A / 14.4 V

Open circuit voltage 90 V (VRD 30 V; AU VRD 12 V)

Power factor at 100 % ED 0.99

Efficiency at 100 % ED (MMA) 82 %

Stick electrodes ø 1.5…3.25 mm, 4 mm

External dimensions L x W x H 361 x 139 x 267 mm

Weight (with connection cable)

5.85 kg

EMC class

A

Norms IEC 60974-1, -10, IEC 61000-3-12

GENERATOR SELECTION

The table below assumes a power factor rating of 0.8 (20% losses). So the VA rating should

be used when selecting your generator size but remembering this may vary significantly from

machine to machine. Identify your welder’s Amperage and Voltage rating and match them up

in the table below to determine your generator capacity.

WELDING EQUIPMENT

Voltage

Voltage

240 415 240 415

WELDER RATED AMPS (A) POWER RATING

W W VA VA

5 1200 2075 1500 2594

7.5 1800 3113 2250 3891

10 2400 4150 3000 5188

12.5 3000 5188 3750 6484

15 3600 6225 4500 7781

17.5 4200 7263 5250 9078

20 4800 8300 6000 10375

25 6000 10375 7500 12969

30 7200 12450 9000 15563

35 8400 14525 10500 18156

40 9600 16600 12000 20750

45 10800 18675 13500 23344

50 12000 20750 15000 25938

60 14400 24900 18000 31125

63 15120 26145 18900 32681

KVA = 1000 x VA

KW = 1000 x W

The Amps can be taken from the welder specification plate. This rating is usually the amount of Amps

the welder will use when running at maximum output.


STICK WELDERS

MASTER MLS TM MASTER MLS TM 2500 3500

Superior productivity and quality with Master MLS TM 2500, 3500

The Multi Logic System (MLS TM ) is Kemppi’s answer to the growing need for high-quality welding user

interfaces. With MLS TM , you can adapt your welding equipment to the most demanding welding conditions.

It also allows you to meet future welding needs without having to replace your Kemppi welding machine

as the panel functions can be upgraded with new software. The Master MLS TM MMA welding machines

represent Kemppi’s strong track record in innovative welding technology. Kemppi has developed the

Isolated Cooling System ICS TM to improve the reliability of Kemppi welding equipment and to minimise

maintenance. Kemppi’s MMA welding machines lead the way in performance-enhancing features that

target arc and weld pool control.

FEATURES

Superior productivity and quality

Kemppi MLS TM (Multi Logic System)

Innovative control panels

Easy-to-access controls

Over voltage protection

Master performance

Greater adjustability, better productivity

OPERATION PANELS

The MEL panel includes the most common finesses used in MMA

welding. MEX operation panel offers possibility for controlling

the welding values based on electrode type selection rather than

conventional welding current, arc force and hot start individual

settings for each weld case.

MEL OPERATION PANEL

Three warning lights (power on, overheating, under or over voltage

of supply)

The remote control or the panel control

The welding current or alternatively the arc voltage is shown in

a clear digital display, which shows both the set values and the

values used

Hot Start and the Arc Force controls

Welding method MMA / contact TIG

MEX OPERATION PANEL

Three warning lights (power on, overheating, under or over voltage

of supply)

Electrode selection

Digital display

Memory channels

Panel control or remote control or TIG torch (RTC 10) control

Hot Start and the Arc Force controls

Welding method MMA / Contact TIG / Arc gouging / Broken Arc

1

Part Number MEL panel: P0103 MEL panel: P0105

MEX panel: P0104

MEX panel: P0106

Connection voltage 3~50/60 Hz 400 V -15%...+20% 400 V -15%...+20%

Loading capacity 40%ED MMA 250A 350A

100%ED MMA 160A 220A

Welding current (A) MMA 10...250 10...350

Connection cable / fuse (delayed) 4 x 1.5 S - 5m / 10 A 4 x 2.5 S - 5m / 16 A

Open circuit voltage 80V 80 V

Electrode sizes to be welded ø (mm) 1.5...5.0 1.5...6.0

Dimensions (mm) L x W x H 500 x 180 x 390 500 x 180 x 390

Weight (kg) 20 21

WELDING EQUIPMENT

1300 WELDER (1300 935 337)

63

20

3.6

TIG WELDERS

20

3.6

20

3.6

20

3.6

1

Transtig 170Ti


Part No. W1007179 Power Source

W1007180 (Spec Plant)

Transtig 170Ti- a better quality weld that starts first time When you are looking for a safe, power

efficient and high performance machine you can’t go past the Transtig 170Ti with MineSpec safety

features and High Frequency start in TIG mode. With operator protection being paramount the

170Ti is packed full of safety features including VRD that conforms to AS 1674.2, Fail to Safe and

an insulated plastic housing that is IP23S rated. Your welding efficiency will also be enhanced as

this model has exceptional arc start and run performance and includes TIG shielding gas control that

eliminates wasted gas between welds. The Transtig 170Ti Plant also has a TIG torch with remote

control function that allows you to adjust your weld current setting from the torch while welding.

The Transtig 170Ti is also a Mine Spec inverter, making it ideal for those welding in confined spaces

specifically in construction and maintenance on mining sites. This unit comes with a braided and

reinforced supply lead that virtually eliminates electric shock from a damaged power cord. This model

also comes standard with a heavy duty, IP66 rated and compliant 15A supply plug, which screws into

place and forms a weather proof seal against damp, dirt and grime. Another safety advantage is the

stick electrode holder with Deadman Switch which ensures that voltage at the electrode before you

start is ZERO VOLTS. Voltage then increases to 8V DC (VRD on) when the Operator presses the Deadman

switch to start welding. In addition to your safety, weld performance is also essential, so when you’re

looking for better weld quality without contaminating your TIG tungsten electrode, the 170Ti with high

frequency start feature raises the bar. You’ll get a more positive arc start at a lower amperage setting

– one that starts first time. So there’ll be no more scratch starting making this unit ideal for pipe work

and other DC TIG welding applications.

20

3.6

170

AMP

20 3.6 20

3.6

WELDING EQUIPMENT

SPECIFICATIONS

Processes

Supply Voltage

Stick (MMAW), Lift TIG

(GTAW), HF TIG (GTAW)

240V +/- 15%, 50/60Hz

(15A Plug)

Effective Input Current I 1eff 13A

Current Range 5-170A


(VRD Off)

Duty Cycle (400C, 10 mins)

Stick (MMAW): 170A@30%, 100A@100%

TIG (GTAW):

170A@30%, 100A@100%


Weight



Protection Class IP23S

FEATURES

Compliant to AS 60974.1 – Conforms to the

Requirements of AS 1674.2 Conforms to MDG25

VRD Virtually Eliminates Electric Shocks when Not

Welding



Welding




on Housing


Maximum Electrode Size 4.0mm. Suitable for all

Electrode Types.



Power Source is Fitted with HF Start in TIG Mode

Digital Amperage & 8 Voltage Meter



Braided Supply Lead

IP66, 15A Supply Plug





PLANT CONTENTS (PART NO W1007180)

Transtig 170Ti Mine Spec Inverter Power Source with

Braided Supply Lead and IP66, 15A Supply Plug.

Tig Torch 26F with Flex Head, 4m Lead, Trigger Switch

and Remote Control

Tig Torch Accessory Kit

Comet Professional Argon Regulator/ Flowmeter

Electrode Holder with Trigger Switch (Deadman Switch)

and 4m Lead

Work Clamp with 4m Lead

Handipak of Electrodes, Satincraft 13


Shoulder Strap

Product Bag

Operating Manual

POWER SOURCE CONTENTS (PART NO W1007179)

Transtig 170Ti Mine Spec Inverter Power Source with

Braided Supply Lead and IP66, 15A Supply Plug.

Electrode Holder with Trigger Switch (Deadman Switch)

and 4m Lead


Shoulder Strap

Operating Manual


Lead Set 5m, 400A with

50mm2 Dinse Connectors 646757

Lead Set 8m, 400A with


Work Lead 8m, 330A with




TIG Torch 26F with Flex Head, 4m lead,

Trigger Switch and Remote Control

and 50mm2 Dinse Plug




W4014604

BGSAK2

W4015800

W7004913



20

3.6

20

3.6

20 20

3.6

20

3.6

TIG WELDERS

Transtig 170Pi


Part No. W1007189 (Power Source)

W1007190 (Plant)

Transtig 170Pi - precise heat control for those intricate jobs When you are looking for a safe, power

efficient and high performance machine for precision welding you can’t go past the Transtig 170Pi with

High Frequency Start and Pulse. With operator protection being paramount the 170Pi is packed full of

safety features including VRD that conforms to AS 1674.2, Fail to Safe and an insulated plastic housing

that is IP23S rated. Your welding efficiency will also be enhanced as this model has exceptional arc

start and run performance and includes TIG shielding gas control that eliminates wasted gas between

welds. The Transtig 170Pi Plant also has a TIG torch with remote control function that allows you to

adjust your weld current setting from the torch while welding. Welders that work with specialised

stainless steel and pipework, or those in fabrication workshops or the food and beverage sectors doing

intricate TIG work will love this unit. The Transtig 170Pi gives you precise heat control when you need

it most – on those more intricate welds. It’s a pulse TIG type machine, which reduces distortion and

improves penetration. So you get a better mix of metals and a much cleaner finish. And with high

frequency you’ll get a more positive arc start at a lower amperage setting – one that starts first time.

20

3.6

170

AMP

20 3.6 20 3.6

1

SPECIFICATIONS

Processes

Supply Voltage

Stick (MMAW), Lift TIG

(GTAW), HF TIG (GTAW)

240V +/- 15%, 50/60Hz

(15A Plug)

Effective Input Current I1eff 13A

Current Range 5-170A


(VRD Off)

Duty Cycle

Stick (MMAW):

(400C, 10 mins) 170A@30%, 100A@100%

TIG (GTAW):

170A@30%, 100A@100%


Weight



Protection Class

IP23S

FEATURES


Conforms to the Requirements of AS 1674.2

VRD Virtually Eliminates Electric Shocks when Not

Welding





on Housing

240 Volt, 15 Amp Supply Lead Fitted to Power Source

Maximum Electrode Size 4.0mm. Suitable for all

Electrode Types.

Power Source is Fitted with Pulse Welding Capabilities

in TIG Mode.



Power source is fitted with HF start in TIG mode

Digital Amperage/Voltage meter

Power Factor Correction (PFC) Improves Product

Efficiency



Power Source provides DC Welding Output.



PLANT CONTENTS (PART NO W1007190)

Transtig 170Pi Inverter Power Source

Tig Torch 26F with Flex Head, 4m Lead, Trigger Switch

and Remote Control

Tig Torch Accessory Kit


Electrode Holder with 4m Lead


Handipak of Electrodes, Satincraft 13


Shoulder Strap

Product Bag

Operating Manual

POWER SOURCE CONTENTS (PART NO W1007189)

Transtig 170Pi Inverter Power Source


Shoulder Strap

Operating Manual






Work Lead 8m, 330A with 50mm2


Electrode Holder with 4m lead, Trigger Switch


TIG Torch 26F with Flex Head, 4m Lead,

Trigger Switch and Remote Control W4014604


BGSAK2


W4015800


W7004913

WELDING EQUIPMENT


1300 WELDER (1300 935 337)

65

TIG WELDERS

20

3.6

20

3.6

20

3.6

1

WELDSKILL 200AC/DC

Part No. W1006200 (Plant)

The CIGWELD WeldSkill 200AC/DC is a 240 volt, full digital control, AC/DC Lift TIG, HF TIG (GTAW),

20 3.6

Stick (MMAW) inverter power source specifically designed for the budget conscious user. The unit

features High Frequency (HF) start, Lift TIG start, Up/Down Slope, Pulse, 2T/4T Trigger Function and

Gas Purge for AC or DC TIG welding. The CIGWELD WeldSkill 200AC/DC comes as a complete kit

and is ideal for the light fabrication and maintenance of mild steels, stainless steels and aluminium.

SPECIFICATIONS


(15A Plug)

Input Frequency 50/60 Hz

Generator requirement 10 kVA

Output range (DC TIG) 5 – 200 amps

Output range (DC Stick) 5 – 170 amps

Rated Output @ 200A @ 20%, 18V

Duty Cycle (DC TIG) (40°C, 10mins)

Rated Output @ 170A @ 15%, 26.8V

Duty Cycle (DC Stick) (40°C, 10mins)

Max OCV

76V DC


Weight (Power Source) 22 kg

FEATURES

Output This power source provides both AC and DC

welding outputs

HF Start Power source is fitted with HF start in both AC

and DC TIG modes

PULSE Power source fitted with pulse welding

capabilities in TIG mode



suitable for 2.0mm, 2.5mm, 3.2mm and 4.0mm

electrode sizes


complies to the relevant Australian Standard, AS

60974.1-2006*





POWER SOURCE CONTENTS

WeldSkill 200AC/DC Inverter Power Source, Electrode

holder with 4m lead, Work clamp with 4m lead, TIG

torch 4m lead with remote current control, TIG torch

accessories kit, WeldSkill Argon Regulator/Flowmeter,

Shoulder strap, Operating manual


TIG torch 4m lead with remote current control

W4013602

Foot Control

W4015800

TIG torch accessory kit

BGSAK2

20

3.6

20

3.6

20

3.6

20 3.6

TRANSMIG 400i

Portable Inverters

Part No. 710014 (Power Source)

The TRANSMIG 400i is a 415 volt, full digital control, DC MIG/ Stick/Lift TIG power source. Features

include variable inductance, digital voltmeter and digital ammeter making this 20 the 20 3.6 ultimate 3.6 20 3.6 unit

designed for precision MIG welding of steel and other DC weldable materials. The unit also has an

integrated Voltage Reduction Device (VRD) for improved operator safety.

20

3.6

WELDING EQUIPMENT

SPECIFICATIONS

Processes

Supply Voltage

Current Range

Duty Cycle

Lift TIG (GTAW); Stick

(MMAW); MIG (GMAW)

415 volt, 3 phase, 50/60Hz

5 – 400 amps

TRANSTIG 300ACDC

Recommended Generator 16 kVA for max. welding

current

Power Source Weight 25kg

Power Source Dimensions 210 W x 420 H x 450 D mm

FEATURES

Compliant integrated Voltage Reduction Device

Save/Load (Recall) weld programs

Embedded micro-processor with digital controls

Intelligent heat sensing fan operates on demand

Easy to use digital display and panel control

Exceptional DC welding characteristics

MIG, Lift TIG & MMAW modes

Fully adjustable weld parameters

Intelligent self diagnostic control

2 Year Limited Warranty*

POWER SOURCE CONTENTS

400i power source, 14 pin plug, 2 x 50mm dinse plugs,

operating manual


VAF-4 wirefeeder 705700

Tweco No.4 MIG gun 717201

Work lead (8m) 705161

Slide control

OTD10/2004

Hand pendant

OTD10/2005

Foot control

OTD10/2007

TIG Torch (4m) 424720401

Torch accessories kit

BGSAK2

Gas hose 700433

Flowmeter/regulator 301526

Lead set (8m) 646325

14 pin plug 7977710



TIG WELDERS

20

3.6

TRANSTIG220AC/DC AND 300AC/DC SERIES

AC/DC Welding Inverters

TRANSTIG 220AC/DC PLANT

The Transtig 220AC/DC Plant comes with everything

you need to get up and running on lighter aluminium

fabrication jobs, including the power source,

regulator, TIG torch, electrode holder and leads. The

shoulder strap and bag allows portability onsite so

you can setup in a single trip. And because it’s a

single phase machine, you’ll be able to plug in and

start welding just about anywhere.

Plant Contents (Part No W1007220)

Transtig 220AC/DC Power Source


TIG Torch 26F with Flex Head, Trigger Switch & 8 Pin

Remote Control Connection

TIG Torch Accessories Kit

Electrode Holder with 5m Lead



Shoulder Strap

Product Bag

Operating Manual

TRANSTIG 220AC/DC POWER SOURCE

The Transtig 220AC/DC gives you high quality

aluminium welding from a single phase power

source. Light enough to swing over your shoulder

but more than powerful enough for balustrade work,

air conditioning piping or sheet metal fabrication,

it’s a machine that can be relied upon for multiple

applications. Thanks to a clever bit of technology

called power factor correction, the Transtig 220AC/DC

is not only energy efficient but it will also run off a

small generator too - perfect if you’re out in the field

or on a remote site.

Power Source Contents (Part No W1007221)

Transtig 220AC/DC Inverter Power Source


Shoulder Strap

Operating Manual

TRANSTIG 300AC/DC POWER SOURCE

With more power and a better duty cycle, the

Transtig 300AC/DC is the workhorse of the Transtig

range. There’s pretty much no limit to what you can

weld with this machine, making it ideal for boat

yards, cylinder head repair shops and any other

environments where heavy duty aluminium welding

is needed.

Power Source Contents (Part No W1007301)

Transtig 300AC/DC Inverter Power Source


Shoulder Strap

Operating Manual

Part No. W1007220 Transtig 220AC/DC Plant

W1007221 Transtig 220AC/DC Power Source

W1007301 Transtig 300AC/DC Power Source

Outstanding seam quality and the perfect AC arc every time When you need the highest quality

aluminium weld, look no further than our Transtig 220AC/DC and 300AC/DC Series. Combining the

finest hardware with the latest digital software control systems, these machines produce outstanding

seam quality on even the thinnest materials. The models come with DC stick, AC/DC Lift TIG and AC/DC

HF TIG. Whilst in TIG the Transtig 220AC/DC and 300AC/DC is capable of Pulse Welding, Spot Welding,

2T (Normal) and 4T (Latch) modes. This makes them ideal for a range of industries, from boat building

and panel beating to precision work in chemistry, wine or water tank installations. As you’d expect

from any CIGWELD product, the Transtig 220AC/DC and 300AC/DC models are packed with the latest

safety features, which means the operator can confidently weld harder. And with more controls at the

stick, precise control has never been so easy.

SPECIFICATIONS

Description TRANSTIG 220 AC/DC TRANSTIG 300 AC/DC

Processes

AC/DC Lift TIG (GTAW),

HF TIG (GTAW) & Stick (MMAW)

AC/DC Lift TIG (GTAW),

HF TIG (GTAW) & Stick (MMAW)

Supply Voltage 240V +/- 15% 4 15V +/- 15%

Nominal Supply Frequency 50/60Hz 50/60Hz

Factory Fitted Plug Rating 15A Not Applicable

Number of Phases 1 3

Effective Input Current I1eff 14.7A 11.6A

Welding Current Range

STICK Mode (MMAW) 10 – 170A 10 – 200A

TIG (GTAW) 3 - 220A 5 - 300A

Open Circuit Voltage (VRD active)

1

TIG WELDERS

INVERTEC® V160-TP

K12018-2

The Invertec® V160-T PULSE TIG and Stick welder has been designed and manufactured using the latest digital inverter

415V 240V 20

technology allowing this machine to combine a rugged industrial construction with excellent arc characteristics. 2 415 240V

20

The

20kVA3.6

20 12kVA3.6

PHASE 20 V 3.6 415V

Invertec® V160-T PULSE is manufactured in a lightweight but robust outer casing making it portable and ideal for

operation even in the most harsh environments. The flexibility and generator compatibility of this range of equipment

allows it to be utilised anywhere on sites and workshops. The Invertec® V160-T PULSE 45is supplied 50 as 55 standard 70 with 90

OCV OCV OCV OCV OCVall

the features you would expect from a professional TIG welding machine including HF TIG ignition, Lift TIG ignition,

2 or 4 step, variable down slope and post flow control. The V160-T PULSE combines

DC

all the DC above

DC

features DC with the

addition of a digital preset meter with a Hold Function and a built-in Variable Pulse. The + control –

000

panel +/–

00%

of this ACrange of

machines has been designed to show the welding sequence making it user friendly and easy to understand. A unique

feature of the V160-T PULSE is the variable high frequency PULSE that allows the welder to adjust arc focus to suit

the application. This will reduce heat input resulting in a more controlled weld with less distortion and increased

welding speed. The Invertec® V160-T PULSE is made of solid industrial construction integrated with the features of a

professional TIG welding machine capable of the toughest jobs.

–

10

AUX

20

13

AUX

No5

DC

OUTPUT

415V

AUX

12kVA

3.620

20 3.6 3.6

415V

AUX

20kVA

AC

AUX

240V

AUX

10kVA

240V

AUX

12kVA

240V

AUX

8.5kVA

240

V

38mm

2

C

3

C

1

41

V

300

AMP

Product

V160-TP


Primary Voltage

240/1/50-60Hz

Fuse Size

16A

Weight (kg) 10.5


Protection/ Insulation Class IP23 / H

Compliance AS/NZS CISPR 11

AS60974.1

EN 50199

EN 60974-1

ROHS

CE

WELDING OUTPUT

Current range (A) 5-160

Rated output TIG AC (40°C) 160A / 26.4 V@ 35%

130A / 25.2 V@ 100%

OCV*

48Vdc

ADVANTAGE

Advanced inverter technology for superior TIG performance

Generator compatible ideal for site use.

HF and Lift TIG ignition meeting all requirement

Full function user friendly control panel layout for easy setup

of welding parameters

Recessed controls and connections. Improved protection.

Fan on demand built-in reduces power and the intake of dust

and fumes.

High speed Pulse on the V160-T Pulse machine to adjust the

arc focus, reduce distortion and increase travel speed.

Built the Lincoln Way Robust and reliable

*Built in VRD increasing operator safety in environments with

increased hazard of electric shock

ACCESSORIES

No5

Hand amptrol 8m K963-3

Foot amptrol

K870

Welding lead kit 5m

KIT-200A-25-5M

Powercraft PC17G 4m TIG Torch PC17FS-4I 20 3.620

20 3.6 3.6

Powercraft PC17G 8m TIG Torch PC17FS-8I

EURO

No4

415V

AUX

5kVA

415V

AUX

8kVA

415V

AUX

12kVA

415V

AUX

20kVA

240V

AUX

4kVA

240V

AUX

7kVA

240V

AUX

10kVA

240V

AUX

12kVA

CUT

4.8mm

CUT

11.0mm

CUT

16mm

CUT

38mm

240V

AUX

8.5kVA

C

4

C

3

9

C

12

C

1

2

C

3

C

1

INVERTEC® V205-TP

K12021-2

The Invertec® V205-T PULSE has been designed and manufactured using the latest digital inverter technology allowing

this machine to combine a rugged industrial construction with excellent arc characteristics. 415V 240V 20

The Invertec® 2 V205-T 415 240V

20 20kVA3.6

20 12kVA3.6

PHASE 20 V 3.6 415V

PULSE is manufactured in a lightweight but robust outer casing, making it portable and ideal for operation, even in the

most hazardous environments. The single phase smart-switching 240V/415V primary input power makes it suitable for

operation on site in conjunction with a generator or within a workshop environment, providing 45 50 maximum 55 flexibility. 70 90 The

OCV OCV OCV OCV OCV

Invertec® V205-T PULSE is supplied as standard with all the features you would expect from a professional TIG welding

machine including HF TIG ignition, Lift TIG ignition, 2 or 4 step, variable downslope and

DC

post

DC

flow control.

DC DC In addition,

it has a digital pre-set meter with a Hold Function and a built-in Variable Pulse. The control + panel –

000

of +/– this machine has 00%

AC

been designed to show the welding sequence, making it user friendly and easy to understand. A unique feature is the

variable high frequency PULSE that allows the welder to adjust arc focus to suit the application. This will reduce heat

input, resulting in a more controlled weld, less distortion and increased welding speed. The V205-T PULSE is air-cooled

as standard. However by adding the COOL ARC 20 water-cooler the unit is changed into a professional watercooled TIG

welder. The Invertec® V205-T PULSE is made with a solid industrial construction, designed with the integrated features

of a professional TIG welding machine capable of the toughest jobs.

–

10

AUX

13

AUX

DC

OUTPUT

AC

AUX

240

V

41

V

300

AMP

WELDING EQUIPMENT

Product

V205-TP


Primary Voltage

240/415/1/50-60Hz

Fuse Size 35/20A

Weight (kg) 14.1


Protection/ Insulation Class IP23S / H


AS60974.1

EN 50199

EN 60974-1

ROHS

CE

COOL ARC® 20


Flow Rate

2.5 Liters/min.


Tank Capacity

1.7 L

Weight (kg) 8.3

WELDING OUTPUT


Rated output (40°C) 200A / 28 V@ 35%

170A / 26.8 V@ 100%

OCV*

48Vdc

ADVANTAGE

Excellent arc characteristics for a wide range of applications

Generator compatible ideal for site use.

HF and Lift TIG ignition meeting all requirement

Single phase smart switching 240V / 415V primary input

power

Full function user friendly control panel layout for easy

setup of welding parameters

Recessed controls and connections improved protection

Built-in Fan on demand Reduces the intake of dust and

fumes.

High speed Pulse – Variable high frequency pulse to adjust

the arc focus, reduce distortion and increase travel speed.

* Built-in VRD for increased operator safety

ACCESSORIES

Hand amptrol K963-3

Foot amptrol

K870

Welding kit 5m

KIT-250A-35-5M

Work Return Lead 5m

GRD-300A-50-5M

Undercarriage

W0200002

PowerCRAFT PC26G TIG Torch 8m PC26FS-8I

Lincoln Flowmeter

LE250-RG002


K12024-1

TIG WELDERS

EURO

20 3.620

20 3.6

INVERTEC®

V270-TPULSE 20

The Invertec® V270-T PULSE has been designed and manufactured using the latest digital inverter

technology allowing this machine to combine a rugged industrial construction 20 – 3.6 20 with 3.6 excellent 20 3.6 arc

characteristics. The Invertec® V270-T PULSE is manufactured in a lightweight but robust outer casing,

making it portable and ideal for operation, even in the most hazardous environments.

10 13 The flexibility

DC

and

AC

AUX AUX OUTPUT

AUX

generator compatibility of the V270-T PULSE allows it to be utilised anywhere on sites and workshops. The

Invertec® V270-TPULSE supplied as standard with all the features you 415V would expect 240V

240V

from 2 a professional 415 TIG


welding machine including HF TIG ignition, Lift TIG ignition, 2 or 4 step, variable down slope and post flow

control. The V270-T and V270-T PULSE, in addition, has a digital preset meter with a Hold Function and

a built-in Variable Pulse. The control panels of these machines have 45been designed 50 55 to show 70 the 90

OCV OCV OCV OCV OCV welding

sequence, making them user friendly and easy to understand. A unique feature of the V270-T PULSE is

the variable high frequency PULSE that allows the welder to adjust DC arc focus DC to suit DC the DCapplication. This

will reduce heat input, resulting in a more controlled weld, less distortion + –

and increased

+/– AC

welding speed.

The V270-T PULSE is air-cooled as standard. However by adding the COOL ARC® 20 water-cooler the

unit is changed into professional water-cooled TIG welders. The Invertec® V270-T PULSE is made with a

solid industrial construction, designed with the integrated features of a professional TIG welding machine

capable of the toughest jobs.

Product

V270-TP


Primary Voltage

415V/3/50-60Hz

Fuse Size

20A

Weight (kg) 13.5


Protection/ Insulation Class IP23S / H


AS60974.1

EN 50199

EN 60974-1

ROHS

CE

COOL ARC® 20


Flow Rate

2,5 Liters/min.


Tank Capacity 1.7L

Weight (kg) 8.3

WELDING OUTPUT


Rated output (40°C) 270A / 30.8 @ 35%

200A / 28 @ 100%

OCV*

48Vdc

ADVANTAGE

Excellent arc characteristics for a wide range of

applications

Generator compatible - ideal for site use

HF and Lift TIG ignition meeting all requirements

Full function userfriendly control panel layout for easy

setup of welding parameters

Fan on demand - (F.a.n.) built-in reduces power and

the intake of dust and fumes

Recessed controls and connections designed to

eliminate damage

High speed Pulse to adjust the arc focus, reduce

distortion and increase travel speed

*Built-in VRD for increased operator safety

ACCESSORIES

CUT CUT CUT CUT

4.8mm 4.0mm 4.8mm 4.0mm

K963-3 Hand amptrol 7.6m

CUT 12 CUT 12

K870

3.2mm Foot AMP 3.2mm amptrolAMP

KIT-250A-35-5M

CUT CUT CUT Cable 29 CUT kit 5m 29

11.0mm 9.5mm 11.0mm AMP 9.5mm AMP

GRD-300-50-5m

Ground cable 5m

CUT CUT CUT

W0200002

415V 240V Undercarriage

40 CUT 30 40

415V 240V

AUX AUX

16mm 12.5mm

AUX AUX

16mm AMP 12.5mm AMP AMP

5kVA 4kVA 5kVA 4kVA

PC18S-8I Powercraft PC18W TIG torch 8m (water-cooled)

CUT 35 CUT 35

415V 240V 415V 240V

PC26FS-8I Powercraft AUX PC26G TIG torch 8m (air-cooled)

AUX

EURO No4

8kVA 7kVA

AUX

19mm AMP

No4

8kVA 7kVA

AUX

19mm AMP

EURO H No4F

CUT CUT CUT 55 CUT 60 55

INVERTEC

K1855-3 240/1/50/60

160

AMP

V205-T AC/DC 20

EURO

No5

415V 240V

AUX AUX

12kVA 10kVA

No5

415V

AUX38mm

12kVA

415V 240V

AUX

8.5kVA 20kVA

240V

25mm AUX

10kVA

240V CUT

AUX

32mm

12kVA

30

AMP

415V

AUX

5kVA

415V

AUX

8kVA

H

60415V

3.6 AMPAUX

12kVA

38mm AMP 2025mm

AMP 3.620

20 AMP 3.6

No5

240V70

AUX

CUT 80 70 80 415V

AUX

8.5kVA AMP 32mm AMP AMP AMP 20kVA

130 90

CUT 130 90

AMP AMP AMP AMP

12mm

200 250 160 200

AMP AMP AMP

150 150

The Invertec V205T is a 240-volt AC/DC – TIG welder. Combining features that you – would AMP expect from

–

AMP 20 3.6

a larger TIG welding machine including; 6 to 200 amp output, HF or lift TIG starting, 1402T/4T trigger

145 165 140 145 165

control, digital preset amp meter with a hold function, adjustable AC frequency and AMP AC AMP balance. AMP AMP

10

10 13 DC

AMP AMP

13 10 DC13

ACDC

240 AC415

240 415

AC

AUX AUX

AUX OUTPUTAUX

AUX OUTPUT V AUX V

AUX V AUX V

OUTPUT

AUX

A fully adjustable pulse function including; starting current, up & down slope, pulse 120current, pulse

120

width, base current, crater current and post flow control. The variable high frequency AMP pulse allows AMP

415V 240V

240V 415V 240V

240V

415V 240V

240V

2 415

the welder to adjust the arc focus to suit the application,

2

for reduced

415

distortion and increased

2 415

20kVA 12kVA

20kVA 12kVA PHASE travel V 415V

20kVA PHASE 12kVA V 415V

PHASE V 415V 300 170 300 170

AMP

AMP AMP

AMP

speeds. Menu driven providing maximum flexibility for adjusting parameters while maintaining a

simple control panel layout. 45 50 45 55 5070

5590

70 90 45 50 55 400 560 70 1000

OCV OCV OCV OCV

400 90

OCV 560 1000

OCV OCV OCV OCV OCV OCV OCV OCV OCV OCV

AMP AMP AMP

AMP AMP

Output Range (Amps) 6-200A

Built-in VRD for increased operator safety 2200

2200

Output Range (Duty Cycle) DC 200A DC@ DC40%

DC DC DC

Digital DC amp DC meter, presettable DC DC + –

output DC 320 DC AMP 320

AMP

+ –

000 000

+/–

00%

AC

170A @ +

100% –

000 +/–

00%

+/–

00% AMP

AC

AMP

AC

Menu driven for easy set up

315

Rated Input

16A

315

Generator compatible (> 8kVA) AMP

AMP

Rec. generator (max output) 8 kVA

Lightweight and portable, includes shoulder 300 strap 300

AMP

AMP

Dimensions (mm) H x W x D 380 x 215 x 480

2 year warranty

310

Net Weight (kg) 17.6

310

AMP

AMP

RECOMMENDED OPTIONS 280 280

FEATURES

AMP

AMP

Stick Kit, TIG/Stick Kit, Remote Output Control, Foot

Full function AC/DC TIG with adjustable pulse welding Amptrol, Hand Amptrol, Cool-Arc 20

Max output of 200A, 240 volt input

Infinitely variable output control

PROCESSES

HF or “Lift TIG” starting

MMAW, TIG

Full control of all pulsing parameters

ORDERING INFORMATION

High/low pulse frequency for less distortion, higher

travel speed

K1855-3 240/1/50/60

Literature J3.70

415V

AUX

20kVA

240V

AUX

12kVA

CUT

12mm

No4

No5

415V

AUX

5kVA

415V

AUX

8kVA

415V

AUX

12kVA

415V

AUX

20kVA

240V

AUX

4kVA

240V

AUX

7kVA

240V

3.6AUX

10kVA

240V

AUX

12kVA

000 00%

240

V

CUT

16mm

CUT

38mm

240V

AUX

8.5kVA

240V

AUX

4kVA

240V

AUX

7kVA

F

240V

AUX

10kVA

250

AMP

240V

AUX

12kVA

CUT

12.5mm

CUT

19mm

CUT

25mm

CUT

32mm

CUT

12mm

1

415

V

300

AMP

240V

AUX

8.5kVA

240

V

CUT

4.8mm

CUT

11.0mm

CUT

16mm

CUT

38mm

WELDING EQUIPMENT

CUT

3.2mm

CUT

9.5mm

CUT

12.5mm

CUT

19mm

CUT

25mm

CUT

32mm

CUT

12mm

415

V

300

AMP

40

AMP

35

AMP

55

AMP

70

AMP

130

AMP

160

AMP

150

AMP

140

AMP

120

AMP

170

AMP

400

AMP

320

AMP

315

AMP

300

AMP

310

AMP

280

AMP

CUT

4.0mm

1300 WELDER (1300 935 337)

69

1

TIG WELDERS

INVERTEC® V270-T AC/DC

PRECISION TIG® 375

K12045-1

EURO

No4

No5

EURO

No4

No5

CUT

415V 16mm

AUX

5kVA

415V

AUX

8kVA

CUT

415V

AUX38mm

12kVA

415V 240V

AUX

8.5kVA 20kVA

40

CUT CUT 40 CUT 30

415V

30

240V

12.5mm 240V 16mm AMP 12.5mm AMP AMP AUX AMP AUX

AUX

4kVA

5kVA 4kVA

CUT 35 CUT 35

240V AMP

415V

19mm

AMP 240V

19mm

AUX

AUX

AUX

7kVA

8kVA 7kVA

EURO No4 H F

CUT CUT 55 CUT 60

240V

415V 55 60 240V

25mm AUX 38mm AMP 20 25mm AMP 3.620

20 AUX AMP 3.6 3.6 AMP AUX

12kVA 10kVA

H

10kVA

No5

240V CUT

AUX

240V70

AUX

CUT 80 415V 70

AUX

80 240V

AUX

32mm

8.5kVA AMP 32mm AMP 20kVA AMP AMP 12kVA

12kVA

CUT 130 90

CUT 130 90

AMP AMP

AMP

AMP

12mm

12mm

160 200 250 160 200

AMP AMP AMP

AMP

150 150

The Invertec® V270-T AC/DC is an industrial – TIG – welding machines designed and manufactured 20

–

AMP using AMP 20 3.6

the latest inverter digital technology enabling the machine to perform at high outputs 140 145: 270A 165 at

140 145 165

35% duty cycle. The controller provides AMP

10all the AMP AMP

13 features 10 DC13

you would ACDC

expect

AMP AMP AMP

240 10 AC415

from 13 240 professional 415 DC AC/DC

240

AUX AUX

AUX OUTPUTAUX

AUX OUTPUT V

AUX

V AUXV

OUTPUT V

AUX V

TIG inverter welding machines combined with a user-friendly layout. The variable frequency 120 control

120

allows the welder to adjust the arc focus to suit the application.

AMP

AMP

415V 240V

240V

415V 240V

2 415 2 415V

240V

240V

2 415

20kVA 12kVA 20kVA PHASE 12kVA V 415V

PHASE 20kVAV

415V 12kVA 300 PHASE 170 300 V 170 415V

AMP

AMP

Product

V270-T AC/DC ADVANTAGE

AMP

AMP

Item Number 45K12045-1

50 45 55 5070

Top 55performance. 90 70 45 90 This 50 advanced 55 machine 70 allows

400 560 90 you

1000 400 560 1000

OCV OCV OCV OCV OCV OCV OCV OCV OCV

AMP AMP AMP

Primary Voltage

415V/3/50-60Hz

to even change OCVhalf of OCV the wave OCVshape OCVand supports OCV

AMP AMP

premium arc

2200

Fuse Size

2200

DC20A

DC DC DC DC DC DC DC

320

AMP 320

AMP

+ –

000 + –

000 +/–

00%

AC

Efficient.

+/–

The DC high speed DC very 00% DC DC

AMP

AMP

Weight (kg) 28

AC + – efficient Inverter with 000

+/–

PFC 00%

AC

utilizes the maximum out of your input power.


CUT315

CUT CUT315CUT

Unique LCD. The graphic display makes 4.8mmAMP

the 4.0mm machine AMP easy

4.8mm 4.0mm

Protection/ Insulation Class IP23C / H

to control

300CUT

12300CUT

12

3.2mm

AMP

AMP 3.2mm

Compliance AS/NZS CISPR 11 Adjustable cleaning and penetration for perfect AMP

AMP

AS60974.1

aluminium welding

CUT 310 CUT CUT 29

310 CUT 29

11.0mm 9.5mm

AMP 11.0mm AMP 9.5mm

EN 60974-1

AMP

AMP

Adjustable hot or soft start to produce a better weld

EN 60974-3

bead appearance at the start. CUT280CUT

CUT 40 280CUT

30 40

415V 240V

EN 60974-10

415V

AUX AMP240V

AUX AUX

16mm 12.5mm AMP

CE

Fan on demand built-in reduces power 5kVA

AUX

16mm AMP 12.5mm AMP AMP

5kVA 4kVA consumption 4kVA and

CUT

the intake of dust and fumes

35 CUT 35

415V 240V 415V 240V 19mm

AUX AUX

AMP 19mm

AUX AUX

AMP

Built-in EURO VRD No4

8kVA 7kVA

for EURO increased No4

8kVA 7kVA

operator safety

EURO H No4F

CUT CUT CUT 55 CUT 60 55

K2623-1 220-230/380-400/ 415/1/50/60

415V

AUX

5kVA

415V

AUX

8kVA

415V

AUX

12kVA

415V

AUX

20kVA

With patented Micro-Start II® Technology, New and Improved AC Auto Balance®, built-in Advanced 150 20 150

Control Panel, and Power Factor Correction on – board, the Precision TIG® 375 delivers the – AMP

–

Power To AMP

Perform!SM A load of new features, simple controls, innovative accessory storage, and attractive 140and

145 165 140 145 165

AMP AMP AMP AMP

consistent welds support this welder’s position as the 10best in class. Whatever the TIG welding application– 10 13 DC

AMP AMP

13 10 DC13

ACDC

240 AC415

240 415

AC

AUX AUX

AUX OUTPUTAUX

AUX OUTPUT V AUX V

AUXV

AUX V

OUTPUT

AUX

fabrication, aerospace, production, motorsports, or vocational education–choose the Precision TIG® 375 120 for 120

AMP

outstanding features and precise arc performance.

AMP

415V 240V

240V 415V 240V

240V

415V 240V

240V

2 415 2 415

2 415

20kVA 12kVA


20kVA PHASE 12kVA V 415V

PHASE V 415V 300 170 300 170

AMP

AMP AMP

AMP


Features

Product Precision TIG® 45 375 50 45115 55 volt 5070

auxiliary 5590power 70 receptacles. 90 45 Great 50 for powering 55 400 560 70 1000

OCV OCV OCV OCV

400 90

OCV 560 1000

OCV OCV OCV OCV OCV OCV OCV OCV OCV OCV

Product Number K2623-1

an optional water cooler or power tools.

AMP AMP AMP

AMP AMP

2200

Input Power 220-230/380-400/ Add an optional Under-Cooler Cart

DC

for extra

DC

storage

DC

and

2200

DC DC DC DC DC DC DC DC

320 DC AMP 320

AMP

415/1/50/60 + –

000

water-cooled applications. + –

000 + –

000 +/–

00%

+/–

00

+/–

00% AMP

AC

AC AMP

AC

Rated Output

Built-in storage compartment for torch consumables. 315 315

Current/Voltage/Duty Cycle

AMP

AMP

(104°F, 40°C)

375A/35V/40% Water-cooled torch connections with no adapters required–

side mounted, out of the way, and well protected. 300 300

Input Current @ Rated Output 119/69/63A with PFC

AMP

AMP

Neat/organized cable management with integrated torch

Output Range DC: 2-420A

310 310

holster.

AMP

AC: 2-420A

AMP

Max. OCV: 80V Fan-As-Needed (F.A.N.) prevents overheating. F.A.N. 280 280

Dimensions H x W x D (mm) 787 x 559 x 660 reduces power consumption noise, motor wear and AMP dust AMP

in the machine.

Net Weight (kg) 230

CSA C/US certified.

Three-Year Lincoln Warranty on parts and labor.

Processes

Stick, TIG

No5

240V

AUX

4kVA

240V

AUX

7kVA

240V

AUX

10kVA

240V

AUX

12kVA

415V 240V

AUX AUX

12kVA 10kVA

No5

415V

AUX

20kVA

240V

AUX

12kVA

415V

AUX38mm

12kVA

415V 240V

AUX

20kVA 8.5kVA

240V

25mm AUX

10kVA

240V CUT

AUX

32mm

12kVA

CUT

12mm

38mm AMP

20

25mm AMP

240V70

CUT 80

AUX

8.5kVA AMP 32mm AMP

130 90

CUT

AMP AMP

12mm

160 200

AMP AMP

CUT

16mm

F

CUT

38mm

240V

AUX

8.5kVA

250

AMP

CUT

12.5mm

CUT

19mm

CUT

25mm

CUT

32mm

CUT

12mm

415

V

300

AMP

30

AMP

415V

AUX

5kVA

415V

AUX

8kVA

H

60415V

AMP AUX

12kVA

3.6 20 AMP 3.6

No5

70 80 415V

AUX

AMP AMP 20kVA

130 90

AMP AMP

250 160 200

AMP

AMP

A

A

A

1

1

1

1

1

1

24 AU

4k

24 AU

7k

F

24 AU

10k

24 A

12

250

AMP

WELDING EQUIPMENT


TIG WELDERS

MinarcTig Evo 200/200MLP

MinarcTig Evo is just what you’d expect from a Kemppi TIG welding machine. Accurate and refined HF ignition

and the necessary control, power and work capacity to reliably complete a variety of professional welding tasks.

MinarcTig Evo is the ideal DC TIG welding solution for light industrial manufacturing, installation, repair and

maintenance applications. The lightweight and compact size is a real bonus for welding professionals on the move.

1

WHY BUY

200 A DC @ 35 % duty cycle, 1-phase, 230 V

Smooth welding quality

Refined arc ignition from 5 A

Pre and post gas timer

Slope in/out timer

Torch switch latching

MLP and Pulse welding option

Remote current controls options

PFC technology for ultimate energy efficiency

Mains network or generator use

Kemppi 2+ warranty for parts and labour

TECHNICAL DATA

Connection voltage 1~ 50/60 Hz 230 V ± 15 %

(AU 240 V ± 15 %)

Rated power at max. current 35 % ED TIG 200 A / 4.9 kVA

35 % ED MMA 170 A / 5.7 kVA

Output (40 ºC) TIG 35 % ED 200 A /18 V

100 % ED 140 A /15.6 V

Output (40 ºC) MMA 35 % ED 170 A /26.8 V

100 % ED 1 10 A /24.4 V

Power factor at 100% ED 0.99

Efficiency at 100% ED TIG 77 %

MMA 83 %

Stick electrodes ø 1.5…4 mm

External dimensions (mm) L x W x H 449 x 210 x 358

Weight (without cables)

11 kg

EMC class

A

Norms IEC 60974-1, -3, -10, IEC 61000-3-12

PART NUMBERS

MinarcTig Evo 200 AU, TTC 220 4 m

MinarcTig Evo 200 AU, TTC 220 8 m

MinarcTig Evo 200MLP AU, TTC 220 4 m

MinarcTig Evo 200MLP AU, TTC 220 8 m

P0672

P0673

P0674

P0675

MasterTig LT 250

MasterTig LT 250 eliminates the need for traditional control and mains voltage power cables, removing related

health and site safety risks, cable management and site maintenance issues. The air cooled electronic power

source is ideal for challenging environments, including high ambient temperatures, humidity and subzero work site

conditions. Powered from any DC welding power source that provides a minimum of 40 volts pole voltage, including

welding generators, MMA and MIG/ MAG sources, Mastertig LT 250 provides a most versatile DC TIG solution.

Precise ignition in both DC TIG and MMA process makes welding easy, reliably serving applications using extended

torch lengths. The digital display provides clear reference for pre-set welding values and parameter setting is

logical, easy and accurate. The rear panel mounted gas control meter allows localised shielding gas flow control and

weighing only 12.6kg, MasterTig LT 250 is easy to carry to site using the standard fabric shoulder strap.

WHY BUY

250 amps DC TIG/MMA @ 35% ED

No mains voltage power cables or control

cable

Compact size and weight – 12.6kg

Remote current control options

HF or contact ignition

Digital meter display

Gas flow meter fitted as standard

Pre- and post-gas control

Slope control timers

2T and 4T latching

Kemppi 2+ warranty

TECHNICAL DATA

Connection voltage range DC 40 – 100 V

Rated input power

8.6 kW/9.1 kVA

Supply current, I 1max

TIG 155 A

MMA 230 A

Supply current, I 1eff

TIG 90 A

MMA 135 A

Connection cable

35 mm²

Output 40° C TIG 35 % ED 250 A/20 V

TIG 60 % ED 200 A/18 V

TIG 100 % ED 160 A/16.4 V

MMA 35 % ED 250 A/30 V

MMA 60 % ED 200 A/28 V

MMA 100 % ED 160 A/26.4 V

Welding range TIG 5 A/1 V – 250 A/35 V

MMA 10 A/1 V – 250 A/35 V

Open circuit voltage

90 V

Idle power TIG 8 W

MMA 21 W

Efficiency at 100 % ED TIG 80 %

MMA 86 %

Arc striking voltage

10 kV

MMA welding electrodes

1.6 – 5.0 mm

External dimensions (L × W × H) 460 × 180 × 390 mm

Weight

12.6 kg

Temperature class

F

Degree of protection

IP23S

EMC class

A

Operating temperature range –20…+40 °C

Storage temperature range –40…+60 °C

Standards: IEC 60974-1:2012, IEC 60974-10:2007, IEC 60974-3:2007

PART NUMBERS

MasterTig LT 250 6115100

Cables

Welding cable, 35 mm², 5 m 6184301

Welding cable, 35 mm², 10 m 6184302

Earthing cable, 35 mm², 5 m 6184311

Earthing cable, 35 mm², 10 m 6184312

Extension cable, 35 mm², 5 m 6183305

Extension cable, 35 mm², 10 m 6183310

Torches

TTC 160, 4 m 627016004

TTC 160, 8 m 627016008

TTC 220, 4 m 627022004

TTC 220, 8 m 627022008

Remote current control options

RTC 10 6185477

RTC 20 6185478

R 10, 5 m 6185409

R 10, 10 m 618540901

R 11F 6185407

Gas flow gauge AR/clock 6265136

Shielding gas hose (4.5 m)

W001077

Carrying strap 9592160

Optional parent power source for

multiple operator use KempGouge ARC 800 6284000

WELDING EQUIPMENT

1300 WELDER (1300 935 337)

71

TIG WELDERS

1

Mastertig MLS TM 3000, 4000

The Mastertig MLS TM 3000 and 4000 offer outstanding TIG performance in the most demanding welding

environments. Super-efficient and compact, the Mastertig MLS TM is designed for professional welders who expect

the most from their welding equipment. The Mastertig MLS TM series builds on the success of Master MLS TM MMA

welding machines. That means you benefit from Kemppi’s strong track record in innovative welding technology.

Convenient and safe

Master performance

Premium weld control

Compact and portable

Less maintenance

Unique service channel for troubleshooting

ICS TM technology for minimal particle intake

Microprocessor controlled IGBT DC power sources

Interchangeable control panels

Efficient spark transformer for high frequency ignition with cables

up to 50 m

The new ICS TM (Isolated Cooling System) prevents dust and metal

particles from penetrating the machine’s interior. The cooling air

flows from the back of the machine forward – that is towards the

point being welded. As a result, the particle content of the air is

smaller than if the air flowed in the opposite direction.

MASTERCOOL 10, 20, 30, FASTCOOL 10

MASTERTIG MLS TM 3000 4000

Part Numbers MTL panel P0203 P0209

MTX panel P0205 P0211

MTM panel P0207 P0213

Connection voltage 3~ 50/60 Hz 400V -15%...+20% 400V -15%...+20%

Loading capacity 30% ED TIG 300A 400A

60% ED TIG 205A 285A

100% ED TIG 160A 220A

Connection cable / fuse delayed 4 x 1.5S - 5m / 10A 4 x 2.5S - 5m / 16A

Welding current (A) TIG 5-300 5-400

Electrode sizes to be welded (mm) ø mm 1.5-5.0 1.5-6.0

Dimensions with cooling unit (mm)

L x W x H 500 x 180 x 390 (650) 500 x 180 x 390 (650)

Weight (kg) 22 23

FastCool 10 MasterCool 10 MasterCool 20 MasterCool 30

Part Number 606810001 6122350 6162900 6163900

External dimensions LxWxH(mm) 570 x 230 x 280 500x180x260 500 x 180 x 260 500 x 180 x 260

Weight kg 11 10 8 8

THE MTL PANEL

Part Number 6116000

The MTL Panel offers MMA and TIG welding finesses.

Separate warning lights indicate that the machine is connected

to the power source, as well as overheating and excess or

under voltage of the supply

Control method switch: remote control unit, the foot pedal or

the potentiometer of the panel, you can also control it from

the Kemppi TTC torch

The welding current or alternatively the arc voltage is shown

on a clear digital display, which also indicates both the set

values and the values used

Hot Start and the Arc Force

Ignition method: high-frequency (HF) ignition or contact ignition

Control of pre- and post-gas time to protect the weld pool

from oxidization

The up-slope and down-slope time of the welding current when

starting and finishing to avoid defects at the ends of the weld

MMA/TIG methods

Foot pedal control for setting current limits

Gas flow testing

The TIG 2-/4-tact switch to select trigger logics

WELDING EQUIPMENT

THE MTX PANEL

THE MTM PANEL

Part Number 6116005

The basic functions of the MTX Panel are based on the MTL panel. In addition, the MTX panel makes it possible

to use pulse welding, quick-pulse welding or 4T-LOG interruption automatics.

4T LOG function ( Search Arc when you begin welding and a

Tail Arc when you finish)

Pulsed-TIG welding functions to set the pulse ratio, frequency

and the idling current level

Synergic Quick Pulse TIG. The pulse parameters are controlled

synergically

The TIG SPOT welding automatics adjusts the length of the current

pulse between the slope- up and slope-down of the current

Part Number 6116010

The MTM Panel has the same functions as the MTX panel except for the 4T-LOG function. The additional function

in the MTM panel.

The MINILOG function is selected from the switch in

connection with the 2-/4-tact function. If necessary, this logic

can be equipped with the low-current Search Arc, which makes

an exact start easier

Memory block for storing adjusted values. The memory

function can be accessed from the panel, the remote control

unit or the control module of the welding gun.


TIG WELDERS

MASTERTIG AC/DC 3500W WELDING SURFERS

The Mastertig AC/DC series features compact TIG/MMA inverters for AC/DC current welding with both

polarities in current range 200 - 350 Amps. Mastertig AC/DC can be water-cooled (3500W). Ease of

use, high duty cycles and excellent mobility put the Mastertig AC/DC series in a class of its own.

1

MASTERTIG AC/DC

3500W

Part Number 6163505

Connection voltage 3~50/60 Hz 400 ±10%

Fuse, delayed (A) 400V 20A

Loading capacity TIG max %ED 350A (60%)

TIG 100%ED 280A

Welding current range (A) TIG DC 3...350

AC 10...350

MMA 10...350

External dimensions (mm) L x W x H 690 x 260 x 870

Weight (kg) 74

Mastertig AC/DC benefits

The versatile and user-friendly control functions

are based on advanced electronics, including an

integrated digital controlled electronic power

source with IGBT modules.

Less interference due to optimised wave form and

smart HF

Reliable ignition

Trouble-free

AC/DC BASIC

Part Number P098

The basic operation panel AC/

DC provides basic TIG and

MMA welding functions and

adjustments.

Balance

With the automatic AC balance

control you can weld with

sharp or blunt electrode in AC TIG welding

Broken-arc welding

This facility is particularly useful when root welding on

pipe work, in position and on thin materials

AC/DC MINLOG

Part Number P099

Basic functions - For TIG and

MMA welding

Balance, Minilog

Pulse Tig

Delivers precise control for

pulsedtig welding in AC and DC,

improving arc control and reducing weld time

When using high pulse frequencies, the arc is

narrowed, and arc focus improved

AC/DC PULSE

Part Number P0901

Basic functions- For TIG and

MMA welding

Balance

Minilog

This feature improves welder

control in areas of difficult

access and is ideally suited to the professional pipe

welder.

This makes welding easier in all positions, controlling

the arc force and meeting the needs of even the most

demanding welder.

MASTERTIG MLS 2300 AC/DC

MasterTig MLS 2300 ACDC is powerful, but very small and light. Weighing only 15 kg, the ACDC

MLS is one of the best power and weight ratios available. Modern design techniques and materials

are used in structure, electronics and electro mechanics, delivering a stylish and refined package.

MasterTig MLS 2300 ACDC benefits

Flexibility – Panel options

Easy to move, light to carry

Welds all materials

Power generator compatible

User personalization

Productivity and Quality – MIX TIG special current mode

- thin to thick joining made easy

ORDERING INFORMATION

Mastertig MLS 2300 ACDC 6162300

Mastertig MLS 2300 ACDC VRD AU 6162300AU

TECHNICAL DATA

Mains voltage

1~ 50/60 Hz 230 V

-15%...+15%

Conn. cable, fuse delayed 3 x 2.5 mm² -S-3.3 m /

16A

Load capacity 40% TIG 5.7 kVA / 230 A

40 °C 60% TIG 4.8 kVA / 200 A

100% TIG 3.9 kVA / 170 A

40% MMA 6.0 kVA / 180 A

60% MMA 4.8 kVA / 150 A

100% MMA 3.7 kVA / 120 A

Welding range TIG 3A / 10V...230A / 19,2V

MMA 10A / 20.5V ...180A / 27.2V

Max. welding voltage 32 V / 180 A (MMA)

ACS

Part Number P0974

Currents MMA: AC, DC-, DC+

and TIG: AC, MIX, DC-, DC+

Pregas and Post gas timer

Hot Start current, current

upslope and down slope time

Current and voltage display,

other welding parameters display

QUICK SETUP

2T and 4T (latch function)

Spark and contact ignition (TIG)

Choosing remote control and setting the range of

adjustment: LO/HI

Filling function for water-cooled torch (WATER FILL)

Test function for gas (GAS TEST)

Open circuit voltage 58 V DC

Power ratio at max. current 0.99

Stick electrodes

MMA ø 1.5...4.0 mm

External dimensions LxWxH 430 x 180 x 390 mm

Weight

15 kg

COOLING UNIT MASTERCOOL 20

Connection voltage 230 V -15%...+15%

Connection capacity 100% ED 50 W

Cooling power

1.0 kW

Maximum pressure 4,0 bar

Recom. cooling liquid 20%-40% ethanol/water

Tank volume

3 l

External dimensions LxWxH 500 x 180 x 260 mm

Weight

8 kg

ACX

Part Number P096

ACX has all ACS functions as

standard plus these

4T-LOG and MINILOG switch

functions

Start, Minilog, End current

Spot timer

Long pulse

Synergic quick pulse

“MEMORY” 10 channel memory function

WELDING EQUIPMENT

1300 WELDER (1300 935 337)

73

TIG WELDERS

1

MASTERTIG MLS 3000 AC/DC

MasterTig MLS ACDC models are suitable for TIG welding of all metals, particularly aluminium

and stainless steel, as well as for MMA welding. They can be used for manual welding as well

as mechanised welding applications. This product family offers the most versatile and advanced

devices for TIG welding. Their characteristics were developed on the basis of the latest achievements

in welding research. For single- or 3-phase network The product family contains devices for two

amperage classes: The MasterTig MLS 2300 ACDC, which is intended for use with single-phase

power supply, and the MasterTig MLS 3000/3003 ACDC models, designed for 3-phase power supply

networks. In a multi-voltage model (3003), the supply voltage can be 230–460V. The maximum load

of 3-phase devices in TIG welding is 300 amperes with a duty cycle of 40%. Even in continuous

use, the load can be 190 amperes. By applying a special PFC technology, the welding power has

been increased to an unusually high level also in the single-phase machine. The peak current is 230

amperes, and even in continuous use the load can be up to 170 amperes. All the characteristics

needed in TIG welding The MasterTig MLS ACDC enables TIG welding with any type of current:

AC, DC+, and DC-. In addition, it lets you use a combination of AC and DC, or the MIX TIG. The

digital control panels offer all the basic functions required in TIG welding, plus a great number of

useful additional features that improve the quality and productivity of welding. Setting the welding

parameters is easy, and welderspecific, unique settings can be saved by using the memory channel

function. There are also several remote control devices available. Efficient cooling units Both of the

MasterTig MLS ACDC amperage classes have specific cooling units for water-cooled torches. The

MasterCool 30 is intended for 3-phase and MasterCool 20 for single-phase devices.

WELDING EQUIPMENT

ACS

Part Number P091

Currents MMA: AC, DC-, DC+

and TIG: AC, MIX, DC-, DC+

Pregas and Post gas timer

Hot Start current, current

upslope and down slope time

Current and voltage display,

other welding parameters display

QUICK SETUP

2T and 4T (latch function)

Spark and contact ignition (TIG)

Choosing remote control and setting the range of

adjustment: LO/HI

Filling function for water-cooled torch (WATER FILL)

Test function for gas (GAS TEST)

ACX

Part Number P092

ACX has all ACS functions as

standard plus these

4T-LOG and MINILOG switch

functions

Start, Minilog, End current

Spot timer

Long pulse

Synergic quick pulse

“MEMORY” 10 channel memory function

TECHNICAL DATA

3-phase models MLS 3000 ACDC MLS 3003 ACDC

Connection voltage 3~ 400 V -10% … +10%, 50/60 Hz 3~ 230 V –10% … 460 V +10%, 50/60 Hz

Load capacity

TIG 300 A 13.3 kVA (40% ED), 300 A 9.2 kVA (40% ED)

190 A 7.9 kVA (100% ED) 190 A 4.8 kVA (100% ED)

MMA 250 A 14.4 kVA (40% ED), 250 A 10.0 kVA (40% ED),

190 A 11.0 kVA (100% ED) 190 A 7.0 kVA (100% ED)

Open circuit voltage 63 V 58 V (

TM16

2304-0143

SHORT COLLET CAP

2304-0144

MEDIUM COLLET CAP 2304-0145

LONG COLLET CAP

TIG TORCHES AND SPARES

1

TM16V

TORCH BODY

TM16FV

FLEX BODY

2310-0040

BACK CAP 0-RING

VS-1

VALVE STEM

S-008

VALVE O-RING

H-200

SMOOTH HANDLE

H-200R

RIBBED HANDLE

2310-2051

NOZZLE GASKET

COLLET

2310-1879

POWER CONNECTOR

2310-1853 12.5’

2310-1854 25’

HOSE & CABLE ASSEMBLY

2310-1938

NOSE TRANSFER

BLOCK

SHORT ALUMINA

NOZZLE

TM3558

ONE PIECE DINSE ADAPTOR

TM3558H

ADAPTOR W/6’ HOSE FITTINGS

46V28-2 12.5’

46V30-2 25’

POWER CABLE – 2 PIECE

COLLETS · GAS LENS

ELECTRODE .020 .040 1/16 3/32 1/8 5/32 3/16

DIA 0.5mm 1.0mm 1.6mm 2.4mm 3.2mm 4.0mm 4.8mm

COLLET 2304- 2304- 2304- 2304- 2304- 2304- 2304-

0086 0087 0088 0089 0090 0091 0146

GAS NOZZLES· GAS LENS NOZZLES

SIZE 4 5 6 7 8 10 11

6mm 8mm 10mm 11mm 12.5mm 16mm 17mm

ALUMINA 2304- 2304- 2304- 2304- 2304-

0079 0080 0081 0082 0083

SHORT 2304- 2304

0084 0085

LAVA 2304- 2304- 2304- 2304- 2304-

0079C 0080C 0081C 0082C 0083C

WELDING EQUIPMENT

1300 WELDER (1300 935 337)

75


1

TM9 CONSUMABLES

TM 9P

TORCH BODY

¾”

8½”

1½”

3½” 70°

2¼” ¾”

6⁵₆”

41V35

MEDIUM CAP

41V24

LONG BACK CAP

C-17-1

CONNECTOR

VS-2

VALVE KNOB

S-008

O-RING

N-17-1

NIPPLE

H-100R C

RIBBED

HANDLE

57Y01-2 12.5’

57Y03-2 25’

2 PC. CABLE ASSY.

41V33

SHORT CAP

TM 9V

TORCH BODY

9P-H

HEAD

98W77

O-RING

TM 9

TORCH BODY

57Y01-RR

57Y03-RR

POWER CABLE

E

LG. DIA. GAS

LENS COLLET

F

LG. DIA. GAS

LENS COLLET

BODY

54N63-20

HEAD

D

MEDIUM GAS

LENS COLLET

BODY

598320

GAS LENS

GASKET

C

GAS

LENS

COLLET

BODY

9-4

INSERT

A

COLLET

598882

GASKET

SH100

SWITH HANDLE

SW-1F

SWITH

B

COLLET

BODY

2310-1879

POWER CONNECTOR

WC-3-10(V) 10’

WC-3-10(V) 22’

CABLE COVERS

ZIPPER / VELCRO (V)

H-100 C

HANDLE

I

ALUMINA

MED. DIA. GAS

LENS NOZZLE

H

ALUMINA

GAS LENS

NOZZLE

G

ALUMINA

NOZZLE

FLEX-HEAD

TORCHES

TM-9F

TM-9FV

J

ALUMINA LG.

DIA. GAS LENS

NOZZLE


TM2558 ADAPTOR W/OUT HOSE

TM2558H ADAPTOR W/6’ HOSE & FITTINGS

COLLETS · COLLET BODIES · GAS LENS

ITEM ELECTRODE .020 .040 1/16 3/32 1/8

DIAMETER 0.5 1.0 1.6 2.4 3.2

A COLLET 13N20 13N21 13N22 13N23 13N24

B COLLET BODY 13N25 13N26 13N27 13N28 13N29

C GAS LENS 45V41 45V42 45V43 45V44 45V45

D MED GAS LENS 45V35SW 45V36SW 45V37SW

E LG DIA GAS LENS 13N20L 13N21L 13N22L 13N23L 13N24L

COLLET

F LG DIA GAS LENS 45V0204S 45V116S 45V64S 995795S

GAS NOZZLES

WELDING EQUIPMENT

ITEM SIZE 3 4 5 6 7 8 10 11 12

4mm 6mm 8mm 10mm 11mm 12.5mm 16mm 17mm 19mm

G ALUMINA 13N08 13N09 13N10 13N11 13N12 13N13

H ALUMINA 53N58 53N59 53N60 53N61 53N61S

GAS LENS

I MED ALUM 54N16SW 54N15SW 54N14SW 54N12SW 54N19

GAS LENS

J LGE ALUM 57N75 57N74 53N88 53N87

GAS LENS

LONG 1 7/8” 796F70 796F71 796F72 796F73

EX LONG 2 1/2” 796F74 796F75 796F76 796F77

ACCESSORY KIT AK-1

WITH LONG CAP, 2 COLLETS, 2 COLLET BODIES, 3 NOZZLES,2 TUNGSTEN ELECTRODES



TM17 CONSUMABLES

7”

70°

¾”

57Y02

LONG CAP

VS-2

VALVE KNOB

H-100R C

RIBBED

HANDLE

C-17-1

CONNECTOR

57Y01-2 12.5’

57Y03-2 25’

2 PC. CABLE ASSY.

1

3⁵₈”

7½”

57Y04

SHORT CAP

57Y05

MEDIUM CAP

S-008

O-RING

TM 17V

TORCH BODY

N-17-1

NIPPLE

H-100 C

SMOOTH

HANDLE

FLEX-HEAD TORCHES

TM17F

TM17FV

98W18

O’RING

18-7

INSERT

TM17

TORCH BODY

57Y01-RR 12.5’

57Y03-RR 25’

POWER CABLE

18CG

GASKET

54N63

GASKET

E

LG. DIA.

GAS LENS

COLLET

BODY

C

GAS LENS

COLLET

BODY

18CG01

GASKET

18-17MGLG

GASKET

A

COLLET

B

COLLET

BODY

SH100

SWITCH

HANDLE

F

STUBBY

COLLET

D

MEDIUM

GAS LENS

COLLET

BODY

SW-1F

SWITCH

18CG20

STUBBY

GASKET

F

STUBBY

COLLET

WC-3-10(V) 10’

WC-3-22(V) 22’

CABLE COVERS ZIPPER / VELCRO (V)

2310-1879

POWER CABLE

ADAPTOR

L

LG. DIA.

ALUMINA

GAS LENS

NOZZLE

K

LONG

ALUMINA

NOZZLE

I

ALUMINA

GAS LENS

NOZZLE

H

STD. & LONG

ALUMINA

NOZZLE

J

MED. DIA.

ALUMINA

GAS LENS

NOZZLE

M

ALUMINA

NOZZLE

G

STUBBY

COLLET

BODY

TM2558 (TM3558)

ONE PCE DINSE ADAPTOR

TM2558H (TM3558H)

ADAPTOR W/6’ HOSE & FITTINGS


ITEM ELECTRODE .020 .040 1/16 3/32 1/8 5/32

DIAMETER 0.5mm 1.0mm 1.6mm 2.4mm 3.2mm 4.0mm

A COLLET 10N21 10N22 10N23 10N24 10N25 54N20

B COLLET BODY 10N29 10N30 10N31 10N32 10N28 406488

C GAS LENS 45V29 45V24 45V25 45V26 45V27 45V28

D MED GAS LENS 45V25S 45V26S 45V27S 45V28S

E LG DIA 45V0204 45V116 45V64 995795 45V63

GAS LENS

F STUBBY COLLET 10N21S 10N22S 10N23S 10N24S 10N25S

G STUBBY COLLET 17CB20

BODY

GAS NOZZLES

ITEM SIZE 4 5 6 7 8 10 12 SHORT


H ALUMINA STD 10N50 10N49 10N48 10N47 10N46 10N45 10N44

ALUMINA LONG 10N49L 10N48L 10N47L

I ALUMINA GAS LENS 54N18 54N17 54N16 54N15 54N14 54N19

J MED ALUM GAS LENS 54N16SW 54N15SW 54N14SW 54N12SW

K LONG ALUM GAS LENS 54N16L 54N15L 54N14L

L ALUMINA LG DIA 57N75 57N74 53N88 53N87 53N89

GAS LENS

M ALUMINA NOZZLE 13N08 13N09 13N10 13N11 13N12 13N13

ACCESSORY KIT AK-2

WITH SHORT CAP, 3 COLLETS, 3 COLLET BODIES, 3 NOZZLES, 3 TUNGSTEN ELECTRODES

WELDING EQUIPMENT

1300 WELDER (1300 935 337)

77


1

TM18 CONSUMABLES

1³₈”

18R32 32

PITCH

OR

18R24 24

PITCH

RACK

57Y02

LONG CAP

H-200 C

HANDLE

18SPB

BARREL

TM-18SP

TORCH

BODY

14¾”

57Y04

SHORT CAP

57Y05

MEDIUM CAP

TM-18V

TORCH BODY

VS-2

VALVE KNOB

S-008

O-RING

40V75 12.5’

41V30 25’

GAS HOSE

40V74 12.5’

41V32 25’

WATER HOSE

18SP-H

HEAD

98W18

O-RING

18-7

INSERT

TM-18

TORCH BODY

40V64 12.5’

41V29 25’

POWER CABLE

1¹₁₆”

18CG

GASKET

7”

6⁵₈”

70°

8½”

18CG01

GASKET

18-17MGLG

GASKET

A

COLLET

SH200

SWITCH

HANDLE

WC-4-10 10’

WC-4-22 22’

CABLE COVERS ZIPPER

L

LG. DIA.

ALUMINA

GAS LENS

NOZZLE

54N63

GASKET

E

LG. DIA.

GAS LENS

COLLET

BODY

C

GAS LENS

COLLET

BODY

K

LONG

ALUMINA

NOZZLE

I

ALUMINA

GAS LENS

NOZZLE

H

STD. & LONG

ALUMINA

NOZZLE


B

COLLET

BODY

F

STUBBY

COLLET

D

MEDIUM

GAS LENS

COLLET

BODY

J

MED. DIA.

ALUMINA

GAS LENS

NOZZLE

SW-1F

SWITCH

18CG20

STUBBY

GASKET

F

STUBBY

COLLET

G

STUBBY

COLLET

BODY

M

ALUMINA

NOZZLE

45V11

POWER CABLE

ADAPTOR

LDT1820L

DINSE ADAPTOR

WATER COOLED

ITEM ELECTRODE .020 .040 1/16 3/32 1/8 5/32

DIAMETER 0.5mm 1.0mm 1.6mm 2.4mm 3.2mm 4.0mm

A COLLET 10N21 10N22 10N23 10N24 10N25 54N20


C GAS LENS 45V29 45V24 45V25 45V26 45V27 45V28


E LG DIA GAS LENS 45V0204 45V116 45V64 995795 45V63


G STUBBY COLLET BODY 17CB20

WELDING EQUIPMENT

GAS NOZZLES






J MED ALUM 54N16SW 54N15SW 54N14SW 54N12SW

GAS LENS

K LONG ALUM 54N16L 54N15L 54N14L

GAS LENS


GAS LENS


ACCESSORY KIT AK-3




TM20 CONSUMABLES

¾”

1

H-100 C

HANDLE

TM 25

TORCH

BODY

TM 20P

TORCH

BODY

8½”

41V24

LONG CAP

TM-20F

TORCH

BODY

41V33

SHORT

CAP

41V35

MEDIUM

CAP

45V09 12.5’

45V10 25’

GAS HOSE

45V07 12.5’

45V08 25’

WATER HOSE

9P-H

HEAD

TM-20

TORCH

BODY

E

LG. DI.

GAS LENS

COLLET

54N63-20

GASKET

598320

GAS LENS

GASKET

98W77

0-RING

9-4

INSERT

598882

GASKET

VS-2

VALVE STEM

45V03 12.5’

45V04 25’

POWER CABLE

S-008

O-RING

7½”

3½”

7¼”

70°

6⁵₈”

F

LG. DI.

GAS LENS

COLLET

BODY

J

ALUMINA

LG. DIA.

GAS LENS

NOZZLE

¾”

D

MEDIUM

GAS LENS

COLLET

BODY

I

ALUMINA

MED. DIA.

GAS LENS

NOZZLE

C

GAS LENS

COLLET

BODY

A

COLLET

H

ALUMINA

GAS LENS

NOZZLE

B

COLLET

BODY

G

ALUMINA

NOZZLE

TM20V

TORCH BODY

45V11

POWER CABLE

ADAPTER

LDT1820L

DINSE ADAPTOR

WATER COOLED

WC-3-10(V) 10’

WC-3-22 (V) 22’

CABLE COVERS ZIPPER

(VELCRO)

SH100

SWITCH HANDLE

(TM-20, 20F, 20P, 25)

SW-1F

SWITCH


ITEM ELECTRODE .020 .040 1/16 3/32 1/8

DIAMETER 0.5 1.0 1.6 2.4 3.2

A COLLET 13N20 13N21 13N22 13N23 13N24

B COLLET BODY 13N25 13N26 13N27 13N28 13N29

C GAS LENS 45V41 45V42 45V43 45V44 45V45

D MED GAS LENS 45V35SW 45V36SW 45V37SW

E LG DIA GAS LENS 13N20L 13N21L 13N22L 13N23L 13N24L

COLLET

F LG DIA GAS LENS 45V0204S 45V116S 45V64S 995795S

GAS NOZZLES

ITEM SIZE 3 4 5 6 7 8 10 11 12

4mm 6mm 8mm 10mm 11mm 12.5mm 16mm 17mm 19mm

G ALUMINA 13N08 13N09 13N10 13N11 13N12 13N13

H ALUMINA GAS LENS 53N58 53N59 53N60 53N61 53N61S

I MED ALUM GAS LENS 54N16SW 54N15SW 54N14SW 54N12SW 54N19

J LGE ALUM GAS LENS 57N75 57N74 53N88 53N87

LONG 1 7/8” 796F70 796F71 796F72 796F73

EX LONG 2 1/2” 796F74 796F75 796F76 796F77

ACCESSORY KIT AK-4

CONTAINS LONG CAP, 3 COLLETS, 3 COLLET BODIES, 3 NOZZLES, 3 TUNGSTEN ELECTRODES

WELDING EQUIPMENT

1300 WELDER (1300 935 337)

79


1

TM24 CONSUMABLES

S-008

O-RING

VS-2

VALVE KNOB

TM24V

TORCH BODY

H-100RC

RIBBED HANDLE

57Y01-RR 12½’

57Y03-RR 25’

POWER CABLE

45V09 12.5’

45V10 25’

GAS HOSE

45V07 12.5’

45V08 25’

WATER HOSE

TM24

TORCH BODY

24-4

HEX COUPLER

TM24W

TORCH BODY

45V03 12.5’

45V04 25’

POWER CABLE

53N66

GASKET

598320

GAS LENS

GASKET

53N22

GASKET

H-100C

HANDLE

C

GAS LENS

COLLET

D

GAS LENS

COLLET

BODY

H

ALUMINA

GAS LENS

NOZZLE

E

MEDIUM

GAS LENS

COLLECT

BODY

I

ALUMINA

MED. DIA.

GAS LENS

NOZZLE

A

COLLET

B

COLLET

BODY

F

ALUMINA

NOZZLE

SH100

SWITCH

HANDLE

G

LONG LAVA

NOZZLE

SW-1F

SWITCH

POWER CABLE ADAPTORS

2310-1879 AIR COOLED

45V11 WATER COOLED

WC-3-10(V) 10’

WC-3-22(V) 22’

CABLE COVERS ZIPPER/

VELCRO(V)

¾”

53N20

WRENCH


TM2558 ADAPTOR WITHOUT HOSE

TM2558H ADAPTOR W/6’ HOSE & FITTINGS

LDT1820L WATER COOLED DINSE ADAPTOR

1”

70°

7³₈”


ITEM ELECTRODE .020 .040 1/16 3/32

DIAMETER 0.5 1.0 1.6 2.4

A COLLET 53N15 53N16 53N14 24C332

B COLLET BODY 53N17 53N18 53N19 24CB332

C GAS LENS COLLET 53N62 53N63 53N64 24GLC332

D GAS LENS 45V41 45V42 45V32 45V44

E MED GAS LENS 45V35SW 45V36SW

GAS NOZZLES

WELDING EQUIPMENT

ITEM SIZE 4 5 6 7

6mm 8mm 10mm 11mm

F ALUMINA 53N24A 53N25A 53N27A

G LONG LAVA 53N28 53N26

H ALUMINA GAS LENS 53N58 53N59 53N60 53N61

I MED ALUM 54N16SW 54N15SW

ACCESSORY KIT AK-5

WITH 2 COLLETS, 2 COLLET BODIES, 3 NOZZLES,1 WRENCH, 2 TUNGSTEN ELECTRODES



TM26 CONSUMABLES

1

1¹₁₆”

11”

7”

3⁵₈”

70°

TM26P

TORCH BODY

TM18SP-H

HEAD

FLEX-HEAD TORCHES

TM-26F

TM-26FV

8½”

1¹₁₆”

57Y04

SHORT CAP

98W18

O’RING

57Y02

LONG CAP

57Y05

MEDIUM CAP

18-7

INSERT

VS-1

VALVE KNOB

S-008

O-RING

TM-26

TORCH BODY

H-200RC

RIBBED

HANDLE

TM 26V

TORCH BODY

C-17-1

CONNECTOR

N-26-1

NIPPLE

C-26-1

CONNECTOR

2310-1853 12.5’

2310-1854 25’

POWER CABLE

46V28-2 12.5’

46V30-2 25’

2 PC. CABLE ASSY.

H-200C

SMOOTH

HANDLE

18CG

GASKET

54N63

GASKET

E

LG. DIA.

GAS LENS

COLLET

BODY

C

GAS LENS

COLLET

BODY

18CG01

GASKET

A

COLLET

B

COLLET

BODY

18-17MGLG

GASKET

SH100

SWITCH

HANDLE

F

STUBBY

COLLET

D

MEDIUM

GAS LENS

COLLET

BODY

SW-1F

SWITCH

18CG20

STUBBY

GASKET

F

STUBBY

COLLET

2310-1879

POWER CABLE

ADAPTOR

WC-3-10(V) 10’

WC-3-22(V) 22’

CABLE COVERS ZIPPER/

VELCRO (V)

L

LG. DIA.

ALUMINA

GAS LENS

NOZZLE

K

LONG

ALUMINA

NOZZLE

I

ALUMINA

GAS LENS

NOZZLE

H

STD. & LONG

ALUMINA

NOZZLE

J

MED. DIA.

ALUMINA

GAS LENS

NOZZLE

M

ALUMINA

NOZZLE

G

STUBBY

COLLET

BODY

TM2558 (TM3558)

ONE PCE DINSE ADAPTOR

TM2558H (TM3558H)

ADAPTOR W/6’ HOSE & FITTINGS


ITEM ELECTRODE .020 .040 1/16 3/32 1/8 5/32

DIAMETER 0.5 1.0 1.6 2.4 3.2 4.0

A COLLET 10N21 10N22 10N23 10N24 10N25 54N20


C GAS LENS 45V29 45V24 45V25 45V26 45V27 45V28


E LG DIA GAS LENS 45V0204 45V116 45V64 995795 45V63


G STUBBY COLLET BODY 17CB20

GAS NOZZLES






J MED ALUM GAS LENS 54N16SW 54N15SW 54N14SW 54N12SW

K LONG ALUM GAS LENS 54N16L 54N15L 54N14L


GAS LENS


ACCESSORY KIT AK-3


WELDING EQUIPMENT

1300 WELDER (1300 935 337)

81


1

TIGMASTER 3PC YELLOW JACKET

TM9-90 Assembled

TM9-90 Assembled with Med.Gas Lens

TM9-70

125 amps

TM9-90

125 amps

TM 1726

150-200 amps

TM 1726-90

150-200 amps

TM24-70

80 amps

TM9PF

120 amps

TM1726P

140-180 amps

TM150TB

TM150VTB

WELDING EQUIPMENT

TM150CES

SHORT COIL

TM150W

H100-R

H100F



TIG WELDING TORCHES ”ABITIG®” AIR- AND LIQUID-COOLED

ABITIG® 9, ABITIG® 20

The ABITIG® line represents a further development of the worldwide recognizedSR torch series. All torches

feature the most commonly used and acceptedcomponants and are offered within a modular concept torch

programme withenhanced features.

1

The wide range, with both air- and liquid-cooled variants, are all fitted with auniform ergonomic handle which

integrates all switching and control functions.The flexible cable assemblies are further avialable with modular

and robustmachine-side connections.

Features

one ergonomic handle for all ABITIG® torch types

modular switching and control functions integrated

in the handle

light and flexible cable assemblies with odular

machine-side connections for all salable TIGwelding

power sources

consumables compatible to the internationalstandard

ABITIG® 9 Technical data (EN 60 974-7):

Type of cooling:

air-cooled

Rating:

110 A DC / 80 A AC

Duty cycle: 35 %

Tungsten electrode: ø 0.5–1.6 mm


Type of cooling:

liquid-cooled*

Rating:

220 A DC / 160 A AC

Duty cycle: 100 %


* Torch input pressure:

Min. 2.5 bar (max. 3.5 bar);

Min. flow rate:

0.9 l/min.

Technical data based on cable assembly lengths of up

to 8.00 m.

WEAR PARTS

1)

1)

short medium

Torch complete

Torch body

Type Cooling Version Part-No.

ABITIG® 9 air-ccoled Standard 712.5020

ABITIG® 9 F air-cooled Flexible 712.5030

ABITIG® 20 liquid-cooled Standard 712.3020

Due to the highly differing types of connections on the machine side we cannot list order numbers for the complete

torches.

2)

3)

4)

5)

6)

long

standard

jumbo

Insulating ring

Standard version

30mm

Standard version

Standard version

X1

Adaptor

Standard version

with gas lens

22,5mm

Standard version

for gas lens

Jumbo version

with gas lens

48mm

Jumbo version

for gas lens

34mm

Jumbo version

for gas lens**

WEAR PARTS

1) Back cap (10 pcs.) short medium long

701.0240 / 41V33 701.0244 / 41V35 701.0247 / 41V24

2) Collet (10 pcs.) Standard version Jumbo version

Ø 0.5 mm 701.0249 / 13N20 701.1225 / 13N20L

Ø 1.0 mm 701.0250 / 13N21 701.1226 / 13N21L

Ø 1.2 mm 701.0254 / – –

Ø 1.6 mm 701.0251 / 13N22 701.1227 / 13N22L

Ø 2.0 mm 701.0255 / – –

Ø 2.4 mm 701.0252 / 13N23 701.1228 / 13N23L

Ø 3.2 mm 701.0253 / 13N24 701.1229 / 13N24L

3) Insulating ring / Adaptor Insulating ring (10 pcs.) Adaptor (5 pcs.)

702.0055 / 598882 701.1234 / 54N63-20

4) Collet body Standard version Standard version Jumbo version

(10 pcs.) with gas lens (10 pcs.) with gas lens (5 pcs.)

Ø 0.5–1.0 mm 701.0275 / 13N26 701.0301 / 45V42 701.1230 / 45V0204S

Ø 1.2 mm 701.0279 / – 701.0313 / – –

Ø 1.6 mm 701.0276 / 13N27 701.0307 / 45V43 701.1231 / 45V116S

Ø 2.0 mm 701.0280 / – 701.0315 / – –

Ø 2.4 mm 701.0277 / 13N28 701.0309 / 45V44 701.1232 / 45V64S

Ø 3.2 mm 701.0278 / 13N29 701.0311 / 45V45 701.1233 / 995795S

5) Gas nozzle, Ceramic Standard version Standard version Jumbo version

(10 pcs.) for gas lens for gas lens

No. 4 Ø 6.5 mm 701.0281 / 13N08 701.0317 / 53N58 –

No. 5 Ø 8.0 mm 701.0282 / 13N09 701.0318 / 53N59 –

No. 6 Ø 9.5 mm 701.0283 / 13N10 701.0319 / 53N60 701.1199 / 57N75

No. 7 Ø 11.0 mm 701.0284 / 13N11 701.0320 / 53M61 –

No. 8 Ø 12.5 mm 701.0285 / 13N12 – 701.1200 / 57N74

No. 10 Ø 16.0 mm 701.0286 / 13N13 – 701.1201 / 53N88

No. 12 – – 701.1121 / 53N87

6) Gas nozzle, Ceramic Standard version Jumbo version

(10 pcs.) X1 for gas lens**

No. 4 Ø 6.5 mm 48 mm 701.0289 / 796F71 701.1202 / 53N89

No. 5 Ø 8.0 mm 48 mm 701.0290 / 796F72

No. 6 Ø 9.5 mm 48 mm 701.0291 / 796F73

No. 4 Ø 6.5 mm 63 mm 701.0293 / 796F75

No. 5 Ø 8.0 mm 63 mm 701.0294 / 796F76

No. 4 Ø 6.5 mm 89 mm 701.0296 / 796F79

** not suitable for high frequency

WELDING EQUIPMENT

1300 WELDER (1300 935 337)

83


1

TIG WELDING TORCHES ”ABITIG®” AIR- AND LIQUID-COOLED

ABITIG®17, ABITIG®

18, ABITIG®26

Features



in the handle

light and flexible cable assemblies with modular

machine-side connections for all salable TIG welding

power sources

consumables compatible to the international standard


Type of cooling:

air-cooled

Rating:

140 A DC / 100 A AC

Duty cycle: 35 %



Type of cooling:

liquid-cooled*

Rating:

320 A DC / 230 A AC

Duty cycle: 100 %




Min. flow rate:

0.7 l/min.


Type of cooling:

air-cooled

Rating:

180 A DC / 130 A AC

Duty cycle: 35 %

Tungsten electrode: ø 0,5–4,0 mm


to 8.00 m.

WEAR PARTS

1)

short long

2)

Torch complete

Torch body


ABITIG® 17 air-cooled Standard 712.1020

ABITIG® 17 F air-cooled Flexibel 712.1030

ABITIG® 18 liquid-cooled Standard 712.2020

ABITIG® 18 K liquid-cooled Short 712.2230

ABITIG® 26 air-cooled Standard 712.4020

ABITIG® 26 K air-cooled Short 712.4230

ABITIG® 26 F air-cooled Flexible 712.4030


torches.

WELDING EQUIPMENT

50mm

52mm

3)

4)

5)

6)

Insulating ring

(10 pcs)

Standard version

(10 pcs)

47mm

Standard version

76mm

Standard version

Adaptor

(10 pcs)

Standard version

with gas lens

(10 pcs)

42mm

Standard version

for gas lens

76mm

Standard version

for gas lens

Adaptor

(5 pcs)

Jumbo version

with gas lens

(10 pcs)

48mm

Jumbo version

for gas lens

34mm

Jumbo version

for gas lens**

WEAR PARTS

1) Back cap (5 pcs.) short long

712.1053 712.1051

2) Collet (10 pcs.) (50 mm) (52 mm)

Ø 0.5 mm 702.0005 / 10N21 701.0169 / 10N21D

Ø 1.0 mm 702.0006 / 10N22 701.0171 / 10N22D

Ø 1.2 mm 702.0007 / – 701.0170 / –

Ø 1.6 mm 702.0008 / 10N23 701.0172 / 10N23D

Ø 2.0 mm 702.0012 / – 701.0176 / –

Ø 2.4 mm 702.0009 / 10N24 701.0173 / 10N24D

Ø 3.2 mm 702.0010 / 10N25 701.0174 / 10N25D

Ø 4.0 mm 702.0011 / 54N20 701.0175 / 54N20D

3) Insulating ring / Adaptor Insulating ring (10 pcs.) Adaptor (10 pcs.) Adaptor (5 pcs.)

703.0012 / 18CG 701.0130 / 54N01 701.1122 / 54N63

4) Collet body Standard version Standard version Jumbo version

(10 pcs.) with gas lens (10 pcs.) with gas lens (5 pcs.)

Ø 0.5–1.2 mm 701.0190 / 10N30 701.0201 / 45V24 –

Ø 1.6 mm 701.0191 / 10N31 701.0203 / 45V25 701.1116 / 45V116

Ø 2.0 mm 701.0196 / 10N32 701.0207 / 45V26 –

Ø 2.4 mm 701.0196 / 10N32 701.0207 / 45V26 701.1117 / 45V64

Ø 3.2 mm 701.0197 / 10N28 701.0209 / 45V27 701.1118 / 995795

Ø 4.0 mm 701.0198 / 406488 701.0211 / 45V28 701.1208 / 45V63


(10 pcs.) for gas lens for gas lens

No. 4 Ø 6.5 mm 701.0107 / 10N50 701.0420 / 54N18 –

No. 5 Ø 8.0 mm 701.0108 / 10N49 701.0421 / 54N17 –

No. 6 Ø 9.5 mm 701.0109 / 10N48 701.0422 / 54N16 701.1199 / 57N75

No. 7 Ø11.0 mm 701.0110 / 10N47 701.0423 / 54N15 –

No. 8 Ø12.5 mm 701.0111 / 10N46 701.0424 / 54N14 701.1200 / 57N74

No. 10 Ø16.0 mm 701.0113 / 10N45 – 701.1201 / 53N88

No. 12 Ø19.5 mm 701.0114 / 10N44* 701.0426 / 54N19 701.1121 / 53N87

*50 mm long


(10 pcs.) for gas lens for gas lens**

No. 5 Ø 8.0 mm 701.0115 / 10N49L 701.0427 / 54N17L –

No. 6 Ø 9.5 mm 701.0116 / 10N48L 701.0428 / 54N16L –

No. 7 Ø 11.0 mm 701.0117 / 10N47L 701.0429 / 54N15L –

Ø 24.0 mm – – 701.1202 / 53N89

** not suitable for high frequency



TIG WELDING TORCHES ”ABITIG®” LIQUID-COOLED

ABITIG®18 SC

Features



in the handle

light and flexible cable assemblies with modular

machine-side connections for all salable TIG welding

power sources

consumables compatible to the international standard

ABITIG® 18 SC Technical data (EN 60 974-7):

Type of cooling:

liquid-cooled*

Rating:

400 A DC / 280 A AC

Duty cycle: 100 %




Min. flow rate:

0.9 l/min.


to 8.00 m.

1

Torch complete

Torch body


ABITIG® 18 SC liquid-cooled Standard 712.6020


torches.

WEAR PARTS

1)

2)

3)

4)

5)

short

standard 50mm

HL version 49mm

Insulating ring

Standard version

42mm

long

Standard version

with gas lens

76mm

Standard version Standard version

HL version

WEAR PARTS

1) Back cap (5 pcs.) short long

712.1053 712.1051

2) Collet (10 pcs.) Standard version HL version

Ø 0.5 mm 702.0005 / 10N21 –

Ø 1.0 mm 702.0006 / 10N22 –

Ø 1.6 mm 702.0008 / 10N23 –

Ø 2.4 mm 702.0009 / 10N24 –

Ø 3.2 mm 702.0010 / 10N25 712.6064 / 10N25HD

Ø 4.0 mm – 712.6065 / 54N20HD

Ø 4.8 mm – 712.6066 / 18C36

3) Insulating ring Insulating ring (5 pcs.)

712.6043 / 18NG

4) Collet body Standard version (10 pcs.) Standard version HL version

(10 pcs.) with gas lens (10 pcs.)

Ø 0.5 mm – 712.6099 / 18GL02 –

Ø 1.0 mm – 712.6100 / 18GL04 –

Ø 1.6 mm – 712.6101 / 18GL16 –

Ø 2.4 mm – 712.6102 / 18GL32 –

Ø 3.2 mm – 712.6103 / 18GL18 –

Ø 4.0 mm – 712.6104 / 18GL53 –

Ø 4.8 mm – 712.6105 / 18GL36 –

Ø 0.5–3.2 mm – 712.6074 / NCB-53 –

Ø 3.2–4.8 mm – – 712.6076 / NCB-36

5) Gas nozzle, Ceramic Standard version Standard version

(10 pcs.)

No. 4 Ø 6.5 mm 701.0420 / 54N18 –

No. 5 Ø 8.0 mm 701.0421 / 54N17 701.0427 / 54N17L

No. 6 Ø 9.5 mm 701.0422 / 54N16 701.0428 / 54N16L

No. 7 Ø 11.0 mm 701.0423 / 54N15 701.0429 / 54N15L

No. 8 Ø 12.5 mm 701.0424 / 54N14 –

No. 12 Ø 19.5 mm 701.0426 / 54N19 –

WELDING EQUIPMENT

1300 WELDER (1300 935 337)

85


1

TTC TIG-TORCHES

TTC torches represent top quality properties

Easy grip of the handle improves weld quality

Ergonomic oval body design and perfect handle length

Adjustable finger grips

Easy to handle in all welding positions

Rubber joint allows even sharp bend of the cable package. Light weight handle

minimises stress on hand and wrist.

Only minimum force is needed to handle the torch because both gas and water

hoses are made of flexible, fabric-reinforced material

Neck can be twisted 360 degrees to a suitable position in respect of the handle

Handle and hand remain cool

All Kemppi current cables have wide cross-sectional areas, which prevents the

handle from over heating

Minimised heat conduction from neck to handle

Handle material does not conduct heat to welder’s hand

Current control possibility as an option in all TTC torches

RTC 10: Control disc with scale from 1 to 10

RTC 20: Current control up/down

Flexible S and F necks facilitate superb reaching of the joint especially in

pipe welding

Improved visibility to the weld

Welding in tight grooves is easier

WELDING EQUIPMENT

TECHNICAL DATA

TTC 130 TTC 130F TTC 160 TTC 160S TTC 220 TTC 200W TTC 250W TTC 250WS

Length / Part numbers 4 m 627013004 627013104 627016004 627016204 627022004 627020504 627025504 627025704

8 m 627013008 627013108 627016008 627016208 627022008 627020508 627025508 627025708

16 m 627013016 627013116 627016016 627016216 627022016 627020516 627025516 627025716

Loading capacity DC-40% ED 130A 130A 160A 160A 220A 300 A 350 A 250 A

100% ED - - - - - 200A 250A 200A

Electrode sizes ø 1.0...2.4 1.0...2.4 1.0...2.4 1.0...2.4 1.0...3.2 1.0...2.4 1.0...4.0 1.0...4.0

Connection to TIG-unit

gas / current R1⁄4 R1⁄4 R1⁄4 R1⁄4 R1⁄4 R1⁄4 R1⁄4 R1⁄4

water - - - - - snap conn. snap conn. snap conn.



TTK TIG-TORCHES

1

TTC torches represent top quality properties

Easy grip of the handle improves weld quality

Ergonomic oval body design and perfect handle

length

High friction surface improves hold

Adjustable finger grips

Easy to handle in all welding positions

Rubber joint allows even sharp bend of the cable

package. Lightweight handle minimises stress on

hand and wrist.

Only minimum force is needed to handle the torch

because both gas and water hoses are made of

flexible, fabric-reinforced material

Neck can be twisted 360 degrees to a suitable

position in respect of the handle

Right neck angles of 90 and 105 degrees depending

on the torch

Handle and hand remain cool

All Kemppi current cables have wide cross-sectional

areas, which prevents the handle from over heating

Minimised heat conduction from neck to handle

Handle material does not conduct heat to welder’s

hand

Torch head can be extended by max. 30 mm by

pulling.

This reduces thermal radiation from arc to the hand.

Temperature of cooling liquid is kept low thanks to

the cable’s special structure (water hose of only 2

meters)

Durable, versatile switch

Suitable for all types of hand grips

Long switch with large friction surface. Pressing

point can be chosen according to torch position

Shock-resistant structure. Operating ”klick” of

membrane switch can be heard.

TECHNICAL DATA

TTK 130 TTK 130F TTK 160 TTK 160S TTK 220 TTK 220S TTK 300W TTK 350W TTK 250WS

Length / Part Numbers 4 m 627063004 627063104 627066004 627066204 627072004 627072304 627080504 627085504 627075704

8 m 627063008 627063108 627066008 627066208 627072008 627072308 627080508 627085508 627075708

16 m 627063016 627063116 627066016 627066216 627072016 627072316 627080516 627085516 627075716

Loading capacity DC-40% ED 130A 130A 160A 160A 220A 220A 300A 350A 250A

DC-100% ED - - - - - - 200A 250A 200A

AC 40% ED 100A 100A 120A 110A 160A 120A 250A 300A 250A

AC 100% ED - - - - - - 140A 200A 140A

Electrode sizes ø 1.0...2.4 1.0...2.4 1.0...2.4 1.0...2.4 1.0...3.2 1.0...3.2 1.0...2.4 1.0...4.0 1.0...4.0

Connection to TIG-unit gas/current R1⁄4 R1⁄4 R1⁄4 R1⁄4 R1⁄4 R1⁄4 - - -

water/current - - - - - - R3/8 R3/8 R3/8

gas - - - - - - R1⁄4 R1⁄4 R1⁄4

TTK SCRATCH-START TIG-TORCHES

The Kemppi TIG torch range includes also three scratch-start TIG torches with shielding

gas valves in the neck:

TTM 15V 4m (V = Valve)

Part Number: 6271432

Loading capacity:150 A / 35% DC-

Can be used in all electrode welding machines

with a small power connector (for example,

Master 1500, Minarc 110, Minarc 140)

TTM 15V BC 4m (BC = Big Connector)



Like TTM 15V but equipped with a big power

connector.

Can be used in all electrode welding machines

with a big power connector (for example,

Master 2200, Master 2850)

TTC 220GV 4m (GV = Gas Valve)



The torch is equipped with a big power

connector.

The torch is meant for use with the Master

2500 MLS and Master 3500 MLS machines.

The current is on only when the start switch is

pressed.

The current is regulated from potentiometer in

the handle (RTC 10 is as standard in the handle)

WELDING EQUIPMENT

1300 WELDER (1300 935 337)

87

1


TUNGSTEN ELECTRODES FOR TIG WELDING

CERIATED

THORIATED

10WC20 10 1.0 CERIATED TUNGSTEN 05WT20 10 0.5 THORIATED TUNGSTEN





40WT20 10 4.0 THORIATED TUNGSTEN

LANTHANATED


10WL20 10 1.0 LANTHAN.TUNGSTEN


16WL20 10 1.6 LANTHAN. TUNGSTEN

24WL20 10 2.4 LANTHAN. TUNGSTEN WITSTAR

32WL20 10 3.2 LANTHAN. TUNGSTEN 10WS2 10 1.0 WITSTAR TUNGSTEN

40WL20 10 4.0 LANTHAN TUNGSTEN 16WS2 10 1.6 WITSTAR TUNGSTEN

48WL20 10 4.8 LANTHAN. TUNGSTEN 24WS2 10 2.4 WITSTAR TUNGSTEN

64WL20 10 6.4 LANTHAN.TUNGSTEN 32WS2 10 3.2 WITSTAR TUNGSTEN

40WS2 10 4.0 WITSTAR TUNGSTEN



05WZ8 10 0.5 ZIRCON TUNGSTEN

ZIRCONIATED

10WZ8 10 1.0 ZIRCON TUNGSTEN

16WZ8 10 1.6 ZIRCON. TUNGSTEN



40WZ8 10 4.0 ZIRCON.TUNGSTEN



OTHER

PC16CS 142 grams CHEMICAL SHARPENER

CABLE COVERS

PART NUMBERS DESCRIPTION IMAGE No.

1

2

3

LEATHER

TM410V 4” x 10 FT (10.2 CM x 3 M) - VELCRO 2

TM410Z 4” x 10 FT (10.2 CM x 3 M) - ZIPPER 1

TM422V 4” x 22 FT (10.2 CM x 6.7 M) - VELCRO 2

TM422Z 4” x 22 FT (10.2 CM x 6.7 M) - ZIPPER 1

TM850V 8” x 50 FT (20.3 CM x 15.2 M) - VELCRO 2

TCL-3-10 3” x 10 FT (7.6 CM x 3 M) - SOFT LEATHER 1

TCL-3-22 3” x 22 FT (7.6 CM x 6.7 M) - SOFT LEATHER 1

NYLON

PX-3-10 3” x 10 FT (7.6 CM x 3 M) - ZIPPER 3

PX-3-22 3” x 22 FT (7.6 CM x 6.7 M) - ZIPPER 3


PX-3-10V 3” x 10 FT (7.6 CM x 3 M) - VELCRO 4

PX-3-22V 3” x 22 FT (7.6 CM x 6.7 M) - VELCRO 4


PX-4-10 4” x 10 FT (10.2 x 3 M) - ZIPPER 4



PX-4-10V 4” x 10 FT (10.2 x 3 M) - VELCRO 4



WELDING EQUIPMENT

4


WeldSkill 100 MIG

Portable Gasless Welding Machine

WeldSkill 135 MIG

Portable Welding Machine

WeldSkill 150 MIG


Part No. W1004100

–

20 3.6

10 13 DC AC 70

20 3.6

MIG WELDERS 130

415V

20kVA

45

OCV

50

OCV

AUX

240V

12kVA

55

OCV

415V

AUX

20kVA AUX

PHASE

240V 240V

AUX AUX

12kVAOUTPUT

8.5kVA

2 415

70

OCV

V

90

OCV

32mm AUX

240 80415

140 145

DC DC DC DC

CUT CUT AMP CUT CUT

The CIGWELD WeldSkill 100 MIG is a single phase, 10 compact +

13 gasless –

DC power 000

+/–

AC source 240 415 designed 00% for

AMP

4.8mm

4.0mm

AUX AUX OUTPUT

AUX AC V V

handymen that require high quality welding performance. The WeldSkill 100 MIG comes as 120a

CUT CUT

AMP3.2mm

complete ready-to-weld kit and provides excellent arc performance with

415V 240V

240Vgasless mild steel flux

2 415

cored welding wires and is suitable for the 20kVAwelding 12kVA of mild PHASEsteel up V to 3mm 415Vthick.

CUT CUT 170 CUT CUT

MACHINE SPECIFICATIONS

Input Voltage

Input Frequency

Generator requirement

Output range

Rated Output @ Duty Cycle 90A @ 10%, 22.2V

Dimensions (HxWxD) mm 300H x 180W x 350Dmm


FEATURES

Fan Cooled for improved duty cycle and welding performance

Over Temperature Cut Out protection has been fitted to this

power source


Maximum Mild Steel Wire Size 0.8mm Power source is

suitable for 0.8mm mild steel gasless welding wires*

Part No. W1004135

45 45

OCV OCV

50 50

OCV OCV

–

55 55

OCV OCV

70 70

OCV OCV

90 90

OCV OCV

240V

415V

The CIGWELD WeldSkill 150 MIG is a single phase 140 145 165

10 DC DC

compact

DC DC DC

+

13 DC

power

–

DC DC

source

AMP

000 AC DC designed specifically for

AMP AMP

240 415 00%

+ AUX AUX –

000

OUTPUT+/–

00%

handymen or tradesmen that require high quality welding performance. AUXAC

This AC constant V V voltage power

120

source provides excellent arc performance with solid or flux cored welding wires. It is

AMP

ideal for

415V 240V

240V

welding a wide range of materials including stainless/mild 2 415 steels and aluminium, and is suitable for

20kVA 12kVA PHASE V 415V 300 170

the welding of mild steel up to 6mm thick (when used with appropriate consumables). AMP

AMP

EURO

V

V

200 300

AMP AMP

11.0mm

AMP9.5mm

CUT CUT

45 50

Gasless

55

Operation

70

This

90

power source is suitable for CUT CUT

415V

240V

AUX AUX

16mm 400

560

OCV OCV OCV OCV OCV

AUX AUX

16mm 12.5mm

240 Volts, +/– 15% (10A plug)

operation with mild steel gasless welding wires*

5kVA 5kVA 4kVA 4kVA AMP AMP

CUT CUT

50 Hz

Australian Standards Compliance This power source complies

19mm

AUX

DC DC DC DC

CUT 415VCUT

240V

AUX 320

+ –

000

EURO No4

8kVA 7kVA

+/–

00%

AUX

19mm

to the relevant Australian Standard, AS 60974.6-2006* AUX

4.8mm 4.0mm

4 kVA

AMP

AC EURO No4

8kVA 7kVA

1 Year Warranty This equipment is manufactured to stringent

CUT CUT

CUT

12 CUT CUT

28 – 90 amps (100A max)

415V 240V

CIGWELD quality standards and is backed AUX by a conditional

AUX 38mm

3.2mm

315

25mm

12kVA

AUX

AUX 38mm 25mm

10kVA

AMP

No5

AMP

One Year warranty*

No5

CUT 415V

CUT 240V

29240V

CUT CUT

11.0mm AUX AUX 9.5mm AUX AUX AMP AUX AUX

* Refer to Operating Manual for details

300

20kVA

12kVA

8.5kVA

32mm 32mm

AMP

CUT CUT 40 30 CUT CUT

STANDARD CONTENTS 415V 240V

310

AUX AUX

16mm 12.5mm AMP AMP 12mm 12mm

AMP

5kVA 4kVA

WeldSkill 100 gasless MIG power source, CUT Work lead 35and MIG

gun (fitted), 0.8mm 415V 240V

280

19mm

AUX

WeldSkill

AUX

mild steel gasless wire, AMP Spare

AMP

torch EURO consumables, No4

8kVA

Operating

7kVA

manual

H F

CUT CUT

––

415V 240V

55 60

AUX AUX 38mm 25mm AMP AMP


12kVA 10kVA

No5

20 3.6

Feed Roll 0.6/0.8mm 10 10 415V 13 13 240V

240V CUT

70

80

AUX AUXDC

AUX

AUX

AUX 20kVA AUX 12kVA

8.5kVA 20 AC 240 415

32mm 3.6

W4012900

AUX OUTPUT

AUX AUX AMPV

V AMPV

V

WeldSkill Welding Equipment Trolley W4011501

CUT 130 90

AMP AMP

415V 240V 2 2 415

12mm

240V

20kVA

12kVA

PHASE

V V 415V

160 200 300

250

AMP AMP AMP AMP

AMP

AMP

150

AMP

140

AMP

120

AMP

170

AMP

400

320

1

AMP

AMP

315

AMP

300

AMP

40 40 30 30

310

AMP 1000 AMP AMP AMP

AMP AMP

35 2200 35

280

AMP

AMP AMP

45 45 50 50 55 55 70 70 90 90

150

400

560

1000

– OCV

OCV

OCV

OCV

OCV

AMP

AMP AMP AMP AMP AMP AMP

The CIGWELD WeldSkill 135 MIG is a single phase 140 145 165

DC DC DC DC

AMP

10 DC

compact 13 DC

power

–

DC DC

source AC DC designed specifically

AMP

for

2200

AMP AMP 320

AMP

240

415

AMP

+ AUX AUX –

000

OUTPUT +/–

00%

AMP

handymen or tradesmen that require high quality welding performance. AUX This AC AC constant V V voltage power

120

source provides excellent arc performance with solid or flux cored welding wires. It is

AMP

ideal for 315

415V 240V

240V

AMP

2 415

AMP

welding a wide ange of materials including stainless/mild steels and aluminium, and is suitable CUT CUT


CUT for CUT

300 1704.8mm

4.8mm 4.0mm 4.0mm

the welding of mild steel up to 5mm thick (when used with appropriate consumables). AMP

AMP

300

CUT CUT 12 12 AMP AMP

3.2mm 3.2mm AMP AMP


45 50 55

OCV OCV OCVGasless 70

OCVOperation 90

This power source is suitable for 400 560 1000 310

AMP CUT CUT AMP CUT CUTAMP

29AMP

Input Voltage

240 Volts, +/– 15% (10A plug)


11.0mm

9.5mm 9.5mm AMP AMP

2200

DC DC DC DC

320

280

Input Frequency

50 Hz

Australian Standards Compliance This power source complies AMP AMP

+ –

000 AMP

CUT CUT

+/– to the relevant AC Australian Standard, 00% AS 60974.6-2006* AMPCUT

CUT 40 40 30 30

415V 415V 240V 240V

AUX AUX

16mm

AUX AUX

16mm 12.5mm

AMP AMP AMP AMP


1 Year Warranty This equipment is manufactured 5kVA 5kVA 4kVA 4kVA

315

to

Output range

38 – 120 amps (135A max) stringent CIGWELD quality standards and is backed CUT 35

CUT 415V 240V

AMP by a CUT 35

415V

19mm

AUX AUX CUT 240V

19mm

AUX AUX

AMP AMP

Rated Output @ Duty Cycle 120A @ 10%, 20V

conditional One Year warranty*

4.8mm

EURO No4

8kVA 4.0mm 7kVA

EURO No4

8kVA 7kVA

300

H H F F

Dimensions (HxWxD) mm 375H x 245W x 420Dmm * Refer to Operating Manual for details

CUT CUT

415V CUT 240V 12 AMP CUT CUT

415V 240V

55 55 60 60

AUX AUX AUX 38mm

3.2mm AUX 38mm 25mm 25mm AMP AMP

12kVA 12kVA 10kVA 10kVA

AMP

AMP AMP


No5 No5

310

STANDARD CONTENTS

CUT 415V CUT 240V 29 AMP

415V 240V 240V 240V CUT CUT 70 70 80 80

11.0mm

20kVA

AUX AUX 9.5mm AUX AUX AMP AUX

20kVA 12kVA

AUX

12kVA 8.5kVA

32mm 32mm AMP AMP AMP AMP

FEATURES

WeldSkill 135 MIG power source, Work lead and MIG 280gun

(fitted), 0.8mm WeldSkill mild steel gasless wire, Spare AMP

CUT CUT 40

torch 30 CUT CUT 130 130 90 90

Fan Cooled for improved duty cycle and welding performance consumables, Spare 415V feed rolls, 240V Operating AMP AMP

AUX AUX

16mm 12.5mm manualAMP

AMP

AMP AMP

12mm 12mm

5kVA 4kVA


160 160 200 200 250

CUT 35

250

power source

AMP AMP

415V

AMP AMP

OPTIONAL ACCESSORIES240V

AMP AMP

19mm

AUX AUX

AMP


EURO No4

8kVA 7kVA

Feed Roll 0.6/0.8mm

W4012900 H F 150 150

CUT CUT

– – 415V 240V

55 60

AMP AMP

Maximum Mild Steel Wire Size 0.8mm Power source is Feed Roll 0.8/1.0mm AUX AUX 38mm 25mm W4012901

AMP AMP


12kVA 10kVA

No5

Feed Roll 1.0/1.2mm

140 140145

145 165 165

20 3.6

W4012902

AMP AMP AMP

10 10 13 415V 13 240VDC240V

CUT AC 70

AMP AMP AMP

Shielding Gas Operation This power source is suitable for

80

AUX AUXDC

AUX AC 240 415

AUX 20kVA AUX 12kVA

8.5kVA 32mm 20

AUX AMP V 3.6

AUX AUX OUTPUT

AUX V AMPV

V

use with solid MIG welding wires requiring an external WeldSkill Argon Regulator/Flowmeter 210254

shielding gas*

120 120

WeldSkill Welding Equipment CUT 130 90

AMP

AMP AMP

415V 240V 2 2 415

Trolley W4011501

AMP

240V

12mm

20kVA

12kVA

PHASE PHASE V V 415V

160 300 200 300 250 170 170

AMP

AMP AMP AMP AMP AMP

AMP

Part No. W1004150


Input Voltage

Input Frequency

Generator requirement

Output range

Rated Output @ Duty Cycle 130A @ 10%, 20.5V

Dimensions (HxWxD) mm 375H x 245W x 420Dmm


–

45 50 55 70

OCV OCV OCVGasless 90

OCVOperation This power source is suitable for 400 560

AMP AMP

240 Volts, +/– 15% (15A plug)


50 Hz DC DC DC

Australian DC Standards Compliance This power source 320 complies

+ –

000

+/– to the relevant 00%

AMP

AC Australian Standard, AS 60974.6-2006*

7 kVA

1 Year Warranty This equipment is manufactured

41 – 130 amps (150 max)

315

to

stringent CIGWELD quality standards and is backed AMP by a

conditional One Year warranty*

300

* Refer to Operating Manual for details

AMP

FEATURES

Fan Cooled for improved duty cycle and welding performance


power source


Maximum Mild Steel Wire Size 0.8mm Power source is


Shielding Gas Operation This power source is suitable for

use with solid MIG welding wires requiring an external

shielding gas*

No4

No5

415V

AUX

8kVA

415V

AUX

12kVA

240V

AUX

7kVA

240V

AUX

10kVA

CUT

38mm

300

AMP

CUT

19mm

CUT

25mm

CUT

CUT

12mm

150

AMP

310

AMP

35

AMP

55

AMP

AMP

AMP

160

AMP

150

AMP

STANDARD CONTENTS

WeldSkill 150 MIG power source, Work lead and MIG 280

gun, WeldSkill shielding gas regulator/flowmeter, 0.8mm AMP

WeldSkill mild steel gasless wire, Spare torch consumables,

Spare feed rolls, Operating manual


Feed Roll 0.6/0.8mm

Feed Roll 0.8/1.0mm

Feed Roll 1.0/1.2mm

WeldSkill Welding Equipment Trolley

W4012900

W4012901

W4012902

W4011501

60

AMP

AMP

90

AMP

1000

AMP

2200

AMP

H

F

250

AMP

165

AMP

12 12

AMP AMP

29 29

AMP AMP

55 55 60 60

AMP AMP AMP AMP

70 70

AMP AMP

130

90 90

AMP AMP AMP AMP

WELDING EQUIPMENT

AMP

145

AMP

560

AMP

160

200

250


150

AMP AMP

140

145

165


120

AMP AMP

170

AMP AMP

400 400560

560 1000 1000


320 320

AMP AMP

315 315

AMP AMP

300 300

AMP AMP

310 310

AMP AMP

280 280

AMP AMP

H

80 80

AMP AMP

H

F

F

2200 2200

AMP AMP


1300 WELDER (1300 935 337)

89

1

MIG WELDERS

WeldSkill 250 MIG


WeldSkill 350 MIG


Part No. W1004500

Part No. W1004600

45 45 50 50 55 55 70 70 90 90

150

– OCV OCV OCV OCV OCV OCV OCV OCV OCV OCV

AMP

SPW Product Catalogue 2019

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