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atw - International Journal for Nuclear Power | 06/07.2019

The atw reports on developments and trends in all major areas of nuclear power technology and the nuclear power industry. The international topicality and competence of its coverage make the atw monthly a valuable source of information and, in this way, also an important aid in decision making. Its rich background of reporting, and the contributions by competent authors make atw a valueable source of information.

The atw reports on developments and trends in all major areas of nuclear power technology and the nuclear power industry. The international topicality and competence of its coverage make the atw monthly a valuable source of information and, in this way, also an important aid in decision making. Its rich background of reporting, and the contributions by competent authors make atw a valueable source of information.

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<strong>atw</strong> Vol. 64 (2019) | Issue 6/7 ı June/July<br />

SERIAL | MAJOR TRENDS IN ENERGY POLICY AND NUCLEAR POWER 350<br />

| | Fig. 5.<br />

Artist´s view of civil engineering and construction sectors to af<strong>for</strong>dably<br />

realise modular design benefits.<br />

to other major infrastructure programmes<br />

in the UK over the coming<br />

years.<br />

Companies in these sectors will be<br />

able to amortise infrastructure and<br />

capability investment over multiple<br />

­projects. The result will be significant<br />

cost and delivery improvements to a<br />

raft of broader UK infrastructure<br />

programmes such as High-Speed Rail,<br />

increased airport capacity, house<br />

building and urban regeneration.<br />

<strong>Nuclear</strong> plants contain many high<br />

value components that are fabricated<br />

using a range of complex technical<br />

processes. According to research<br />

carried out by the <strong>Nuclear</strong> Industry<br />

Association (NIA), in theory the UK<br />

supply chain has the capability to<br />

manufacture nearly all of the components<br />

<strong>for</strong> the large new build<br />

nuclear programme, with the main<br />

constraint being the capability to<br />

manufacture the largest components<br />

(NIA, 2012)15.<br />

In practice however, capacity is a<br />

pressing issue given that the 30-year<br />

hiatus between the construction of<br />

Sizewell B in the late 1980s and the<br />

present day new build programme has<br />

eroded much of the UK’s nuclear<br />

­industry experience.<br />

Fleet deployment of a UK SMR<br />

­design would provide significant<br />

­confidence to the UK nuclear supply<br />

chain, allowing <strong>for</strong> the rapid development<br />

of capacity to meet the needs of<br />

an SMR programme. In turn, this new<br />

manu facturing capacity could be<br />

enhanced by the latest in manufacturing<br />

technology already being<br />

developed by world-leading researchers<br />

in the UK – notable examples being<br />

the High-Value Manufacturing (HVM)<br />

Catapult centres like the <strong>Nuclear</strong><br />

Advanced Manufacturing Research<br />

Centre (<strong>Nuclear</strong> AMRC) and the<br />

Advanced Forming Research Centre<br />

(AFRC) and the Manufacturing Technology<br />

Centre (MTC).<br />

Possible timings<br />

For a first power station the consortium<br />

envisages a seven-year period<br />

<strong>for</strong> proving the manufacturing and<br />

construction sequence of civil works<br />

and then assembly. Lessons learned<br />

would then be applied to standardised<br />

processes from then on with vision<br />

of reducing time and costs overall,<br />

following a lean manufacturing<br />

approach.<br />

The UK designed an SMR during<br />

the late 1980s and early 1990s so<br />

the concept <strong>for</strong> a small output<br />

reactor is not new. However,<br />

large reactors have remained<br />

central to baseload in many<br />

markets, including the UK.<br />

Climate change imperatives have<br />

come into play since then too,<br />

particularly driving wind and<br />

solar, while reducing fossil fuels.<br />

Fact: Who is in the consortium<br />

led by Rolls-Royce<br />

The consortium brings together the<br />

most respected and innovative<br />

engineering organisations in the<br />

world and blend them with Rolls-<br />

Royce nuclear knowledge.<br />

Rolls-Royce has a global pedigree<br />

of more than 50 years in the nuclear<br />

industry as technical authority and<br />

nuclear reactor plant designer. It’s<br />

also the supplier of safety-critical<br />

nuclear products, systems and<br />

through-life services to almost half<br />

the world’s nuclear reactors.<br />

Rolls-Royce, ARUP, Laing O’Rourke,<br />

Nuvia Wood, SNC Lavalin; BAM;<br />

Assystem; Na tional <strong>Nuclear</strong> Laboratory,<br />

<strong>Nuclear</strong> Advanced Manufacturing<br />

Research Centre, Siemens;<br />

all have a successful track record of<br />

­delivering large-scale, complex<br />

engineering and infrastructure programmes.<br />

Rolls-Royce already has 32 patents<br />

and patent applications on SMR<br />

technology, and has decades of<br />

design, manufacture, delivery and<br />

­operations ­experience. Using this<br />

already-proven technology and<br />

nuclear capability, we are developing<br />

a modular concept <strong>for</strong> nuclear technology<br />

that can be installed and<br />

commissioned quickly on site because<br />

it will be factory built and tested.<br />

Adoption of our modular approach<br />

will reduce cost and project risk by<br />

being faster to build. It will be a new<br />

way to generate electricity that will be<br />

available to the world.<br />

A design <strong>for</strong> life<br />

Overall the power station design<br />

­offers a series of cost ­benefits in terms<br />

of the achievable LCoE: reduced<br />

­financing, off-site modular construction<br />

using standard components<br />

and advanced manufacturing and<br />

imple mentation of digital through-life<br />

management.<br />

It is not just a reactor technology<br />

programme, the consortium has<br />

applied its broad nuclear and nonnuclear<br />

skills to drive modularisation<br />

and standardisation across the whole<br />

power plant.<br />

The entire design philosophy <strong>for</strong><br />

this power station is driven to deliver<br />

electricity at the lowest cost, with<br />

modularisation and standardisation<br />

being applied to every aspect of the<br />

design, from how it can be licensed,<br />

manu factured, constructed, operated,<br />

maintained and decommissioned. It’s<br />

a design <strong>for</strong> life.<br />

Author<br />

Benjamin Todd<br />

Rolls-Royce Civil <strong>Nuclear</strong><br />

Jubilee House,<br />

4 St Christopher´s Way,<br />

Derby, DE24 8JY<br />

United Kingdom<br />

Serial | Major Trends in Energy Policy and <strong>Nuclear</strong> <strong>Power</strong><br />

Targeting Innovation at Cost Drivers – How the UK Can Deliver Low Cost, Low Carbon, Commercially Investable <strong>Power</strong> ı Benjamin Todd

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