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CLOSED-CİRCUİT SERPENTİNE COOLİNG TOWER<br />

Closed circuit <strong>cooling</strong> <strong>tower</strong>s are among the most preferred <strong>cooling</strong> <strong>tower</strong>s. Today we share with<br />

you the video we prepared for you while explaining the closed circuit serpentine <strong>cooling</strong> <strong>tower</strong>.<br />

Serpentines are very special productions in terms of both mechanical manufacturing and hot dip<br />

galvanizing. The most important finishing touch of the production of the serpentine where<br />

information is required is that many detailed expertise from the type of metal used to its thickness<br />

and hardness level is required.<br />

WATER COOLİNG TOWER FİRMS<br />

<strong>Water</strong> <strong>cooling</strong> <strong>tower</strong> production, despite the fact that there are a few firms spare parts and services<br />

provider, there are very little firms that have the qualification certificate. CTP water <strong>cooling</strong> <strong>tower</strong>s,<br />

based on our many years of experience in the sector, outside the education we receive, we provide<br />

training regarding Turkey's over a lot of sectors. Most importantly, we are doing AR-GE studies to<br />

invest in our country and our country in the technoparks of various universities. We are working with<br />

our young people who are interested in the sector to transfer our experiences, to develop the sector<br />

and to move forward.<br />

In our <strong>tower</strong> manufacturing, wooden materials are not used at no point for any purpose.<br />

Especially except flue mechanics (for carrying feature ( and immersion galvanized)) no metal is used.<br />

WATER COOLİNG TOWER DESİGN<br />

<strong>Water</strong> <strong>cooling</strong> <strong>tower</strong> design;<br />

Inlet temperature<br />

Output temperature<br />

Flow<br />

Where the <strong>tower</strong> will work is the wet thermometer and<br />

The elevation of the <strong>tower</strong><br />

By evaluating the variable effects of these values, the solutions starting from each other are very<br />

complex and integral equations<br />

Tower dimensions<br />

Fill volumes required to be used according to <strong>tower</strong> fill type<br />

Depending on the air flow rate


Motor power<br />

Chimney diameter<br />

Number of fan blades<br />

Depending on the amount of fluid flow<br />

Pipe diameters (pressure dependent on diameter)<br />

Number and type of nozzles to be used<br />

Filler air velocity<br />

Filler unit water load<br />

are reached.<br />

There are many issues to be considered in design.<br />

For example: water distribution system should be selected correctly according to <strong>tower</strong> inlet and<br />

outlet temperatures.<br />

If the Pvc-u or PPrc (copolymer-added PP) materials are not selected at the correct temperature,<br />

breaks will occur due to softening the pipe or too much hardness.<br />

Another issue in water distribution systems is the choice of pipe with appropriate pressure durability.<br />

<strong>GRP</strong> (glass fiber reinforced polyester) stands out in the selection of polyester which is the building<br />

stone of the material. The use of orthophthalic polyester is more important in the selection of<br />

isophthalic polyester at higher temperatures.<br />

If there is acidic basic density in the system, vinil polyester should be preferred.<br />

The choices made by considering the design values are as important as the least complex design<br />

calculations.<br />

If, for example, the "fill air speed" is too high, unnecessary water exits will be observed in the form of<br />

rain from the end of the water transport. This is definitely an unwanted condition and will cause<br />

leakage by increasing water consumption.<br />

Or, if it is below normal, insufficient heat transfer will not be used in efficiency where the resulting<br />

<strong>tower</strong> can be used.<br />

Another example can be given for the "rain water density" (rain density). Sometimes the <strong>tower</strong> flow<br />

is quite high and the design of the <strong>tower</strong> is very small when the temperature difference (delta t) is<br />

low.<br />

In the case of overheating, the heat transfer between air and water is not efficient. In theory, it can<br />

not be realized due to the fact that the heat transfer unit which is envisaged to be easily made has a


lot of water on the filling surface. In this case, the designed <strong>tower</strong> size will be insufficient and will not<br />

need the system requirements.<br />

WHAT ARE COOLİNG TOWER FİLL MATERİALS?<br />

There are three main types of filling materials used in water <strong>cooling</strong> <strong>tower</strong>s.<br />

Curious filler<br />

PVC film filling<br />

Splash type fill<br />

In this part, the filling materials, raw materials and physical structures will be examined by going out.<br />

Two of them are manufactured from PP other PVC material.<br />

The pp boots made of Pp material and those called pp splash type have the same and higher<br />

resistance temperatures.<br />

Pp materials softening point begins at 145 and melts at 163 degrees. Pp material is melting point<br />

next to MFI. (melt flow index). It is a value starting from 2-3 and extending up to 300 times. A PP<br />

material of 300 MFI is active at the melting point of the fluid like water. However, a pp material of 2<br />

m.f.I. is on the contrary the form of dark balsam at melting point. For this reason, the filling materials<br />

used in water <strong>cooling</strong> <strong>tower</strong>s are used from 9 MFI materials. If it is thought that the maximum<br />

temperature that can be formed in the water <strong>cooling</strong> <strong>tower</strong>s is 100 degrees, the material used for<br />

the filling material to react to this temperature must have a low value of the MFI.<br />

The curved shape is molded in the cylindrical shape. The standard physical size is 63x63 mm. It is the<br />

most preferred filler type in the sector.<br />

The splash-type filler is 60 x 60 cm in size and has a porous structure with a thickness of approx. 2<br />

cm. It is the most durable but the most inefficient type of filling.<br />

Some properties of the polypropylene material have also led to their use particularly in water <strong>cooling</strong><br />

<strong>tower</strong>s.<br />

- The durability to heat is quite long.<br />

- protects the chemical structure and form at high temperatures.<br />

- Acidic and basic strengths such as CTP (glass fiber reinforced polyester) are high.<br />

- they do not show any corrosion, melting or decay, they do not give the color, odor and taste of the<br />

liquid they are in contact with.<br />

- their flexibility is sufficient.


- they can form smooth surfaces in molds.<br />

- no parasitic effects, which is a very important feature in water <strong>cooling</strong> <strong>tower</strong>s<br />

- the coefficient of friction is low.<br />

- lime does not hold, only solid particles carried by air in the filling part in the <strong>cooling</strong> <strong>tower</strong>s are<br />

adhered to the fillings, and the formation of lime is observed on these structures.<br />

- cost effective.<br />

Another filling system made of PVC material is pvc film filling.<br />

The type of filling that has the highest surface among the filling types. There are serious<br />

disadvantages as well as the fact that the surface is wide. The most important of these is that they<br />

are easily clogged and almost impossible to clean up again.<br />

The most important disadvantage of Pvc material is low temperature resistance. The deformation<br />

starting by changing the pvc material form over 45 degrees causes the surface to become completely<br />

unusable by crumpling at higher temperatures.<br />

The thickness of the pvc material used in the water <strong>cooling</strong> sector is 0,35 mm unless stated<br />

otherwise. However, this thickness will be further reduced during molding. This thickness variation<br />

varies depending on the fillet type and the width and height of the pot. For increasing filler surface<br />

and homogeneous distribution on the surface, film type fillings produced as 13 - 19 and 30 mm are<br />

produced as lumpy as possible.<br />

HOW DOES THE COOLİNG TOWER WORK?<br />

It is, of course, how the <strong>cooling</strong> <strong>tower</strong> works, one of the most curious ones. We mentioned earlier in<br />

our study of the <strong>cooling</strong> <strong>tower</strong>. In this article we wanted to tell you a lot with the video. The video<br />

below shows the working video of the closed <strong>cooling</strong> <strong>tower</strong>. I hope you can give an idea of how the<br />

water <strong>cooling</strong> systems work. Good looking.<br />

WHAT DOES THE COOLİNG TOWER DO?<br />

There are countless information and articles what it is, what it does about of water <strong>cooling</strong> <strong>tower</strong>s. In<br />

this article we'll walk you through a different path and tell you what the <strong>cooling</strong> <strong>tower</strong>s are doing. It<br />

is obvious where the <strong>cooling</strong> <strong>tower</strong>s are used and the heart of many businesses. In all types of<br />

factory, water <strong>cooling</strong> <strong>tower</strong>s are widely used at all temperatures above the chillers' <strong>cooling</strong> capacity.<br />

Chiller systems are produced with a working range of 7-12 degrees, and <strong>cooling</strong> of liquids at 20<br />

degrees more may cause the condenser to explode. For this reason, higher grade liquids can be


cooled with chiller systems using only intermediate tanks. For this reason, open circulation water<br />

coolers are used at high rates for <strong>cooling</strong> the liquids at temperatures of 20 degrees and above.<br />

If the formations that will affect the air intake of the user will almost completely close the <strong>tower</strong>, if<br />

the air intake or propulsion of the user becomes difficult, the engine will be directly affected and the<br />

performance of the <strong>tower</strong> will be adversely affected. So we can say that the <strong>tower</strong> will be like<br />

asthma.<br />

The main logic in water <strong>cooling</strong> <strong>tower</strong>s is based on the logic of <strong>cooling</strong> some remaining water by<br />

evaporating some water. With this logic, it is quite natural that the residues of water are left behind<br />

in a system based on evaporation, and that these residues are started to cling to the pool at first, and<br />

then to some places on the filling afterwards. This is an unwelcome situation.<br />

The hanging of these sediments in the water instead of sticking on the <strong>tower</strong> surface can be achieved<br />

with chemistry and is a desirable condition. Suspended lime and so on. the pool is released<br />

periodically from the bottom of the pool with high pressure by a so-called bottom-blowing method,<br />

and the pool is purified from these sediments and biological debris.<br />

Tower feed waters should be purified as much as possible from these deposits. The lime<br />

decontamination systems that provide this are called water softening devices, but these devices are<br />

sensitive and can be easily checked for lime leakage on daily basis. This is why maintenance<br />

personnel must be alert and periodically check that these devices work efficiently.<br />

WHERE İS THE WATER COOLİNG TOWER USED?<br />

In all types of factory, water <strong>cooling</strong> <strong>tower</strong>s are widely used at all temperatures above the <strong>cooling</strong><br />

capacity of the chillers. Chiller systems are produced with a working range of 7-12 degrees, and<br />

<strong>cooling</strong> of liquids at 20 degrees more may cause the condenser to explode. For this reason, higher<br />

grade liquids can be cooled with chiller systems using only intermediate tanks. For this reason, open<br />

circulation water coolers are used at high rates for <strong>cooling</strong> the liquids at temperatures of 20 degrees<br />

and above.<br />

<strong>Water</strong> <strong>cooling</strong> <strong>tower</strong>s are used in industrial areas and especially in hotels for air conditioning<br />

purposes.<br />

Common areas<br />

- Injection machines<br />

- Generator systems<br />

- Compressors (especially turbo compressors)<br />

- Hotels<br />

- Thermal water resources


- Cogeneration systems<br />

- Tire recycling plants<br />

- Fertilizer production facilities<br />

- Ice cream production facilities<br />

- Glue production facilities<br />

- Yarn production facilities<br />

- Aluminum injection plants<br />

- Rolling mills<br />

- Steel Profile Yada Steel Plants<br />

- Square spherical casting machines<br />

- Chemistry factories that are heat-resistant after reaction<br />

- Polystyrene factories<br />

- Car production facilities<br />

- PP recycling facilities<br />

- Natural gas conversion plants<br />

- Coal production facilities<br />

- Thermal power plants<br />

- Food production factories<br />

- Oil production facilities<br />

- PVC profile production facilities<br />

- Tire production facilities<br />

- Liquor production facilities<br />

- Fruit juice production facilities<br />

- Cement factories<br />

- Fish and fish oil production facilities<br />

- Sugar production facilities<br />

- Salt production facilities


- Canned food production facilities<br />

- Milk and milk products production facilities<br />

- Carpet production facilities<br />

- Cosmetic production facilities<br />

- Nursery production facilities<br />

- Mushroom production facilities<br />

- Synthetic bag production facilities<br />

- Gas concrete ytong facilities<br />

- Polyurethane production facilities<br />

- Leather production factories<br />

- Pet production facilities<br />

- Synthetic leather suede production facilities<br />

- <strong>Water</strong>proofing membrane facilities<br />

- Machine manufacturing factories<br />

- Masterbatch paint manufacturers<br />

- Agricultural products factories<br />

- Pvc production facilities<br />

- Plastics production facilities<br />

- Hospitals<br />

- Consulting companies<br />

- Schools<br />

- Government offices<br />

- Galvanized factories<br />

- Engineering companies<br />

- Shopping centers AVM


HOW TO CHOOSE THE COOLİNG TOWER?<br />

The selection of the <strong>cooling</strong> <strong>tower</strong> is determined by the unit called capacity.<br />

The resulting unit of Q = m.c.Δt is also referred to as the kcal, which is abbreviated as kcal.<br />

kcal = kilograms / hour. calorie / gram rating. degree<br />

kcal = kg / h. cal / gr ° C ° C.<br />

There is another cycle for capacity definition and this is kcal-kW.<br />

1 kW = 859.85 kcal / h<br />

According to the design, water <strong>cooling</strong> <strong>tower</strong>s which can be of variable size, are classified according<br />

to capacities<br />

The size of water <strong>cooling</strong> shows varies according to their class.<br />

In <strong>cooling</strong> tanks, the physical size grows or decreases in direct proportion to capacity.<br />

Details to be considered when making the selection<br />

- If the flow rate for heat transfer on the filler exceeds the specified level, the heat transfer in the<br />

door will be insufficient if the water transport is below the certain level.<br />

- If the amount of fluid (heat flux) passed for heat transfer on the filler exceeds a certain level, heat<br />

transfer can not be done adequately. If it is below certain level, heat transfer in the head will be<br />

inefficient.<br />

- the amount of liquid passed through the water distribution system; pipe diameters and number of<br />

nozzles will help to ensure that the pressure in the distribution line is correct. If the liquid pressure in<br />

the installation is insufficient, this calculation will cause the liquid to not be homogeneously<br />

distributed on the filling surface due to the low pressure. If the liquid pressure in the installation is<br />

excessive, there is a possibility that the installation will explode due to high pressure.<br />

DETAİLED İNFORMATİON ABOUT THE COOLİNG TOWER<br />

A <strong>cooling</strong> <strong>tower</strong> is a heat rejection device that produces atmospheric waste heat despite the fact that<br />

a stream of water is cooled to a lower temperature. Widely used applications for refrigeration<br />

appliances include chilled water for the production of air conditioning, manufacturing and electrical<br />

energy. The "<strong>cooling</strong> <strong>tower</strong>" general term is used to describe both direct (open circuit) and indirect<br />

(closed circuit) heat reject equipment. The direct or open circuit <strong>cooling</strong> <strong>tower</strong> is a closed structure<br />

internally to distribute the hot water supplied to it by a labyrinth-like filling or "filling". The filling can<br />

consist of versatile, vertical, wet surfaces upon the spreading of a thin water filmin on it. The indirect,<br />

or closed, <strong>cooling</strong> <strong>tower</strong> does not come in direct contact with air and the liquid, usually a mixture of<br />

water or a glycol, is cooled. In a countercurrent <strong>cooling</strong> <strong>tower</strong>, air travels upwards along packings or


tube bundles against downward movement of water. As the water travels downward in a crossflow<br />

<strong>cooling</strong> <strong>tower</strong>, the air moves horizontally throughout the filling. Refrigeration kits are also<br />

characterized by vehicles that are moving air at the same time. Because evaporation involves pure<br />

water, the concentration of dissolved minerals and other circulating solutes will tend to increase,<br />

unless some solute-solubility control, such as explosion, is made possible. Some water disappears<br />

with droplets (slip) thrown at the exhaust air. usually a mixture of water or a glycol, cooled. In a<br />

countercurrent <strong>cooling</strong> <strong>tower</strong>, air travels upwards along packings or tube bundles against downward<br />

movement of water. As the water travels downward in a crossflow <strong>cooling</strong> <strong>tower</strong>, the air moves<br />

horizontally throughout the filling. Refrigeration kits are also characterized by vehicles that are<br />

moving air at the same time. Because evaporation involves pure water, the concentration of<br />

dissolved minerals and other circulating solutes will tend to increase, unless some solute-solubility<br />

control, such as explosion, is made possible. Some water disappears with droplets (slip) thrown at<br />

the exhaust air. usually a mixture of water or a glycol, cooled. In a countercurrent <strong>cooling</strong> <strong>tower</strong>, air<br />

travels upwards along packings or tube bundles against downward movement of water. As the water<br />

travels downward in a crossflow <strong>cooling</strong> <strong>tower</strong>, the air moves horizontally throughout the filling.<br />

Refrigeration kits are also characterized by vehicles that are moving air at the same time. Because<br />

evaporation involves pure water, the concentration of dissolved minerals and other circulating<br />

solutes will tend to increase, unless some solute-solubility control, such as explosion, is made<br />

possible. Some water disappears with droplets (slip) thrown at the exhaust air. In a countercurrent<br />

<strong>cooling</strong> <strong>tower</strong>, air travels upwards along packings or tube bundles against downward movement of<br />

water. As the water travels downward in a crossflow <strong>cooling</strong> <strong>tower</strong>, the air moves horizontally<br />

throughout the filling. Refrigeration kits are also characterized by vehicles that are moving air at the<br />

same time. Because evaporation involves pure water, the concentration of dissolved minerals and<br />

other circulating solutes will tend to increase, unless some solute-solubility control, such as<br />

explosion, is made possible. Some water disappears with droplets (slip) thrown at the exhaust air. In<br />

a countercurrent <strong>cooling</strong> <strong>tower</strong>, air travels upwards along packings or tube bundles against<br />

downward movement of water. As the water travels downward in a crossflow <strong>cooling</strong> <strong>tower</strong>, the air<br />

moves horizontally throughout the filling. Refrigeration kits are also characterized by vehicles that<br />

are moving air at the same time. Because evaporation involves pure water, the concentration of<br />

dissolved minerals and other circulating solutes will tend to increase, unless some solute-solubility<br />

control, such as explosion, is made possible. Some water disappears with droplets (slip) thrown at<br />

the exhaust air. As the water travels downward in a crossflow <strong>cooling</strong> <strong>tower</strong>, the air moves<br />

horizontally throughout the filling. Refrigeration kits are also characterized by vehicles that are<br />

moving air at the same time. Because evaporation involves pure water, the concentration of<br />

dissolved minerals and other circulating solutes will tend to increase, unless some solute-solubility<br />

control, such as explosion, is made possible. Some water disappears with droplets (slip) thrown at<br />

the exhaust air. As the water travels downward in a crossflow <strong>cooling</strong> <strong>tower</strong>, the air moves<br />

horizontally throughout the filling. Refrigeration kits are also characterized by vehicles that are<br />

moving air at the same time. Because evaporation involves pure water, the concentration of<br />

dissolved minerals and other circulating solutes will tend to increase, unless some solute-solubility<br />

control, such as explosion, is made possible. Some water disappears with droplets (slip) thrown at<br />

the exhaust air. dissolved minerals and circulating.


REASONS FOR THE DROP İN COOLİNG TOWER OPERATİNG PERFORMANCE?<br />

PARADISE IN THE TOWER OR LIME, LIQUIDS MAY BE NON-CLASSIFIED (IT IS PHYSICALLY CONTROLLED<br />

WITH THE TOWER AND THE INTERNAL EYE?)<br />

If the feeding water is not lime-free with the softener, the lime formation usually grows as the soil<br />

gradually grows. Small limescale particles are first accelerated to a thin film layer before each point<br />

on the surface, forming a surface that can be easily seen on the surface in the form of sediment and<br />

calcification. It is possible to form bacteria even at the level where the temperature, fresh air, dark or<br />

light areas are considerably large, and in the <strong>cooling</strong> <strong>tower</strong>s which do not have the proper<br />

conditioning, clog up the fillings.<br />

PARADE CREATIONS IN THE TOWER FAN WINGS MAY BE BALANCED. (Is the parasitic formation<br />

obsolete in the fan wings?)<br />

Particularly, the parasites that grow very rapidly with the load humidity in the region where the fan is<br />

located, seen in the intermittently stopped podiums, cause the fan balance in negative direction<br />

when they form colony on the fan wings and reach effective weight.<br />

THE FAN MOTOR IS LIQUIDATED OR THE FAILURE OF THE FAN MOTOR CONNECTIONS. (MOTOR AND<br />

ENGINE CONNECTIONS HAVE CONTROLLED?)<br />

The fan motor connections must be visually checked, the <strong>tower</strong> must be at a standstill during this<br />

check, and these checks should not be carried out while running. If the motordan is coming from a<br />

burning resin odor or scintillating smell, this means that there is a burning in the windings of the<br />

motor, a burn in the pole heads or a deterioration in the bearings. In systems where the fan is<br />

directly connected to the motor, the motor fan connection must be connected as tightly as possible,<br />

so that it will not loosen.<br />

YOU MAY CHANGE BUSINESS CONDITIONS. (WAS THERE A CHANGE IN OPERATIONAL CONDITIONS<br />

WHICH HAD BEEN DURING YOUR INSTALLATION?)<br />

The <strong>tower</strong>s will not be able to respond to clogs at full capacity selected <strong>tower</strong>s, to off-line falls,<br />

seasonal capacity shortfalls outside the water distribution system and fountains, fan and engine<br />

failures, and increased capacities due to changes and failures in existing operating conditions.<br />

WATER TEMPERATURE MAY BE INCREASED. (INSTALLED, INCREASING, INCREASING, INCREASING IN<br />

WATER TEMPERATURE?)<br />

Capacity changes in cycle pumps in water <strong>cooling</strong> <strong>tower</strong>s directly affect <strong>tower</strong> performance. The<br />

<strong>tower</strong> capacity, which is directly related to the warmth of the incoming waters and to the waters, will<br />

be markedly ineffective by one or more of these factors changing.<br />

MAY BE CHANGED IN THE TOWER POSITION. (WAS THERE A CHANGE IN THE TOWER LOCATION?)


The altitudes of the <strong>tower</strong>s are important to each other and in terms of the yield of the <strong>tower</strong> if there<br />

are any structures nearby. The <strong>tower</strong>s must always be positioned so that they can receive fresh air. In<br />

addition, their position is very important, depending on the environmental conditions, in order not to<br />

take the air they leave out into the system again.<br />

A NEW CONSTRUCTION IN THE TOWER WALLS, PANELS, BRANDA AS A STRUCTURE MAY STRENGTH<br />

AIR PORTION. (DO YOU HAVE A NEW STRUCTURE TO EFFECT THE AIR CIRCULATION WHICH IS IN THE<br />

TOWER?)<br />

It is natural that the operative <strong>tower</strong>s are partially or totally enclosed in order to provide sound<br />

insulation by the inexperienced persons due to fan or water noise. In addition to this, due to the<br />

location of the <strong>tower</strong>, the development of the existing settlement at the level that will sometimes<br />

include the <strong>tower</strong> creates occasional situations where the <strong>tower</strong> will leave the closed area, which<br />

poses serious risks both from the environment in which it is used and from the <strong>tower</strong> performance.<br />

TAIL WATER DISTRIBUTION SYSTEM CAN BE BREAKING OR OUTCOMING. (WAS THE CONTROLLED<br />

WATER WATER INSTALLATION HAS BEEN CONTROLLED?)<br />

The <strong>tower</strong> water distribution system is usually manufactured from durable pvc or pprc material with<br />

a pressure of 6 bar. Breakage occurs from material that has been tired during circulation for many<br />

years, or parts that have been accidentally reduced in meat thickness during manufacturing. this<br />

situation should be checked periodically from the observation window of the water distribution<br />

system since it is often but not always probable. Another reason for the breakage may be the choice<br />

of the wrong material. The use of PPrc (polypropylene) material instead of PVC at 45 ºC and above in<br />

water <strong>cooling</strong> <strong>tower</strong>s is caused by softening of pvc material at temperatures of 45 ºC and above and<br />

decrease in strength resulting in eventual bending and breakage. When welding both materials (pvc<br />

and pprc), it is very important that both the welding electrodes and the welding material are<br />

homogeneously produced on the same specimen. It is closely related to the suitability of the<br />

products as well as the capability of the operator to make the welding quality source. If the welded<br />

materials have melting points and so on. If there are differences, the resource will be disconnected<br />

shortly. In addition, in order to increase the welding surface while welding and to make welding more<br />

robust, a process called chamfering must be performed in both parts. Another reason may be<br />

miscalculation. Each pipe has a water permeability at certain pressures, and the forces on it can<br />

cause it to break in the pipe or fountain.<br />

FISH PROTECTION SHOULD BE CONTROLLED. (BROKENED OR WATER DISTRIBUTION INSTALLATION,<br />

FISKING OBSERVATION?)<br />

Fountains must be firmly secured while they are secured to their place. it would be appropriate to<br />

choose fine, frequent and multi-tooth fins at this point. The most important element that pushes the<br />

fountains is the water pressure in the water distribution system, the high pressure will cause a bigger<br />

balloon for the purpose and the uneven water distribution will be made, as well as the constant force<br />

of the whole installation and the breakage of the fountains in some places. At this point the<br />

inadequate pressure of the fountain water distribution ball is another inefficiency as it is calculated<br />

to cause the ending water to be thrown onto the filler without being adequately pulverized.


A DROP SHUTTER CAN BE A LITTLE OR ANCHORED BREAK. (DROP HOLDING POSITION AND<br />

DISCUSSED CONTROL)?<br />

The drop holder is designed to prevent water droplets from being thrown out of the <strong>tower</strong> with air<br />

with a relative humidity of 100% outside the <strong>tower</strong>. It is not possible for air passing through drop<br />

holders to drop droplets on them without encountering a certain resistance. This strain is due to the<br />

shape of the drop holder and the horizontal lines on the drop holders. Any space in the drop holder<br />

layer directly affects the operation efficiency of the operator and a rapid airflow is observed at the<br />

point where there are very severe drop leaks from those portions where the breakage or slippage of<br />

the drop holder layer is present. This means that the refrigerator should not cool enough and is<br />

sufficient.<br />

HAVE AIR LEAKS IN THE LUMBOZ (Is the CONTALARIN CONTROL PROVIDING THE AIR SEALING IN THE<br />

MONITORING WINDOW?)<br />

The lid is also called the observation window. It is easy to observe the part between filler pad and<br />

drop holder layer. These covers are watertight (EPDM). it is only possible to deformation of these<br />

gaskets resulting in carelessness of the maintenance element during the closing of the opening of the<br />

cover. Air leakage from the deformed part means that the air which is to be vacuumed by the fan and<br />

must pass through the filler floor is sucked directly from this door and is a cause of serious<br />

inefficiency.<br />

THE CYCLE PUMP MAY HAVE BEEN DECREASED OR ENHANCED THIS PERCENTAGE WITH AN OR OR<br />

AN ORDER OF ANCHOR.<br />

Insufficient circulation; This can be caused by a break of the engine from the missing phase or a few<br />

outsides from the wheel wings. If the pumps are not operated in this case absolutely, negative<br />

consequences such as the burning of the pump and the complete disintegration of the wheel group<br />

may occur.<br />

WHAT IS COOLING TOWER?<br />

A <strong>cooling</strong> <strong>tower</strong> is a heat rejection device that produces atmospheric waste heat despite the fact that<br />

a stream of water is cooled to a lower temperature. The heat rejection type in a <strong>cooling</strong> <strong>tower</strong> is<br />

called the "evaporator" because it allows a small portion of the water being cooled to evaporate into<br />

a moving air stream to provide significant <strong>cooling</strong> to the remainder of this water. The heat<br />

transferred from the water stream to the air stream raises the temperature and relative humidity of<br />

the air to 100% and this air is discharged to the atmosphere. Evaporative heat rejection devices, such<br />

as <strong>cooling</strong> hoods, are referred to as & quot; air cooled &<br />

Widely used applications for refrigeration appliances include chilled water for the production of air<br />

conditioning, manufacturing and electrical energy. The smallest <strong>cooling</strong> halls are designed to handle<br />

only a few gallons of water flow per minute, which can be seen in a residential area, In contrast, the


largest coolest hundreds of thousands of gallons per minute is supplied to the pipes up to 15 feet<br />

(about 5 meters) on a large power plant.<br />

The "<strong>cooling</strong> <strong>tower</strong>" general term is used to describe both direct (open circuit) and indirect (closed<br />

circuit) heat reject equipment. The indirect <strong>cooling</strong> <strong>tower</strong>, sometimes referred to as the "closed-loop<br />

<strong>cooling</strong> <strong>tower</strong>", is also known as a <strong>cooling</strong> <strong>tower</strong>, although many contemplate a direct-contact heat<br />

rejection device as the "direct <strong>cooling</strong> <strong>tower</strong>".<br />

The direct or open circuit <strong>cooling</strong> <strong>tower</strong> is a labyrinth-like package or a closed structure internally to<br />

distribute the hot water supplied on the "filling". The filler provides a wide air-water interface for the<br />

heating and vaporization of the air. The water is cooled as it goes down through the filling with<br />

gravity while in direct contact with the air passing over it. The cooled water is collected in the cold<br />

water bath below the pumped water pumped throughout the process to further heat up. The<br />

warmed and moisture-laden air from the furnace is vented to the atmosphere at a point far enough<br />

away from the air inlets to prevent its withdrawal into the <strong>cooling</strong> <strong>tower</strong>.<br />

Filling can consist of multiple, substantially vertical wet surfaces consisting of a fine water filminin<br />

spread (film fill) or multiple combined surface areas (several levels of horizontal splash elements<br />

forming a chain of numerous small droplets with splash fill).<br />

An indirect or closed <strong>cooling</strong> <strong>tower</strong> does not come into direct contact with the air and the liquid,<br />

usually a mixture of water or a glycol, is cooled. Unlike open <strong>cooling</strong> <strong>tower</strong>s, the indirect <strong>cooling</strong><br />

<strong>tower</strong> has two separate liquid circuits. The first is an external circuit that is circulated on the outside<br />

of the second vessel, which is the pipe bundles that are connected to the process to cool and shut off<br />

the water. The air is withdrawn through the screezing water outside the hot tubes, providing an open<br />

<strong>cooling</strong> <strong>tower</strong>-like evaporative <strong>cooling</strong>. During operation, heat flows through the pipe walls of the<br />

coils from the inner fluid circuit, into the outer casing, and then to the atmosphere through the<br />

heating of the air and the evaporation of a portion of the water. Therefore, the operation of the<br />

indirect <strong>cooling</strong> <strong>tower</strong>s is very similar to the open <strong>cooling</strong> <strong>tower</strong>s with one exception. The cooled<br />

process fluid is in the "closed" circuit and is not directly exposed to the atmospheric or recirculated<br />

external water.<br />

In a countercurrent <strong>cooling</strong> <strong>tower</strong>, air travels upwards along packings or tube bundles against<br />

downward movement of water. As the water travels downward in a crossflow <strong>cooling</strong> <strong>tower</strong>, the air<br />

moves horizontally throughout the filling.<br />

Refrigeration kits are also characterized by vehicles that are moving air at the same time. Mechanical<br />

draft <strong>cooling</strong> hoods use power-driven fans to pull or pull air from the <strong>tower</strong>. The natural draft <strong>cooling</strong><br />

hood uses the buoyancy of exhaust air rising in a long bass to provide drafting. A <strong>cooling</strong> <strong>tower</strong> with a<br />

fan-assisted, natural draft uses a mechanical draft to raise the lift effect. Many early-<strong>cooling</strong> <strong>tower</strong>s<br />

were only wind-driven to form the air condi- tion.<br />

If the chilled water is returned from the refrigeration club to be used again, some water should be<br />

added to change some of the evaporating flow or make-up. Because evaporation involves pure<br />

water, the concentration of dissolved minerals and other circulating solutes will tend to increase,<br />

unless some solute-solubility control, such as explosion, is made possible. Some water is also lost by<br />

drops of air (drop) from the air, but this is usually a very small amount, by loading partition-like


devices, called drift eliminators, for collecting droplets. The amount of make-up should be equal to<br />

the sum of evaporation, burst, drift and other water losses such as wind blowout and leakage,<br />

Some useful terms commonly used in the <strong>cooling</strong> <strong>tower</strong> industry include:<br />

Drift - <strong>Water</strong> drops coming out of the <strong>cooling</strong> <strong>tower</strong> through exhaust air. Drifting droplets equal the<br />

concentration of impurities contained in the water entering the <strong>tower</strong>. The drift speed is typically<br />

reduced by the use of partition-like devices, which are referred to as drift eliminators, after which the<br />

air must pass after leaving the cryogenic filling and spraying zones. Draining - <strong>Water</strong> droplets blown<br />

by the wind in the air inlet holes, usually by the <strong>cooling</strong> <strong>tower</strong>. If there is no wind, water may splash<br />

or be lost by mist. Devices such as wind blinds, shutters, splash deflectors, and water exchangers are<br />

used to limit these losses. Pume - The saturated exhaust stream from the <strong>cooling</strong> <strong>tower</strong>. The water<br />

contained in the water is generated when the vapor is concentrated in the air with the air exposed to<br />

the cold, such as saturated air in a cold air. Under certain conditions, there may be danger of fogging<br />

or icing around the <strong>cooling</strong> <strong>tower</strong> crawler. Do not forget that the water that is evaporated in the<br />

<strong>cooling</strong> process is "pure" water, as opposed to a very small percentage of the "drift" droplets or<br />

water that is blown through the air vents. loss of wood preservative chemicals by washing the water<br />

flowing through the building <strong>cooling</strong> <strong>tower</strong>. Noise - Sound energy emitted by a <strong>cooling</strong> <strong>tower</strong> and<br />

heard (recorded) at a certain distance and direction. The sound is produced by the action of the<br />

falling water, the movement of the air with the fans, the movement of the fan blades and the<br />

motors, the gear boxes or the drive belts.<br />

CLOSED WATER COOLİNG TOWER<br />

They are designed for systems that require closed-loop <strong>cooling</strong>. In these systems the confrontation is<br />

between the open-loop <strong>tower</strong> water and the serpentine through which the operating water passes. It<br />

is obvious to discuss what metal is made of the prominent serpentine, the life of the serpentine, the<br />

extent of the serpentine, and how efficient a heat transfer medium is. Closed trolleys are less<br />

efficient than open circuit water <strong>cooling</strong> systems. There is no professional manufacturer in the<br />

country. Due to the cost problem, the fact that the serpentines are manufactured from demir is a<br />

handicap in terms of Turkish users. Even in this case, there is a price difference of at least 3 times<br />

against open <strong>tower</strong>-serpentine dilemma. The <strong>cooling</strong> of the operating water without contact with the<br />

open air makes these types of <strong>tower</strong>s popular. However, poor quality serpentines are equivalent to<br />

the cost of the <strong>tower</strong> within 3-5 years. Another disadvantage is that the outer casings are made of<br />

sheet metal. It can not resist corrosion in a short time like serpentines. It has not been seen yet that<br />

such lounges are made of a composite that is as durable as the sun and moisture <strong>ctp</strong>.<br />

Disadvantages of Serpentine<br />

They are the most inefficient means of heat transfer.<br />

It's a lot of space.<br />

Maintenance and repairs are almost impossible.<br />

Starting and renewal costs are 70 - 80% of <strong>tower</strong> cost.


WATER COOLİNG TOWER, DESİGN, MANUFACTURE, ASSEMBLY AND SPARE PARTS<br />

As CTP Engineering, we prepared a slide for you in a brief summary of the unknowns about the<br />

<strong>Water</strong> Cooling Tower. We gave you information on what the water <strong>cooling</strong> <strong>tower</strong> is, how to design<br />

and calculate it, how to manufacture and install it, and what to look for in spare parts.<br />

WATER COOLİNG TOWER WORKİNG PRİNCİPLE<br />

General description of water <strong>cooling</strong> hoods can be made as heat removal systems.<br />

The part of the <strong>cooling</strong> is changed, but the high-temperature heat transfer device is "water".<br />

To explain briefly the working principle<br />

A) process starting from homogenous pulverization of the hot water from the system to the surface<br />

of the fillings from the top of the system<br />

B) it is possible to increase the heat transfer surface of the liquid as much as possible depending on<br />

the type and height of the filler. This surface increase in the fill is dependent on the <strong>tower</strong> volume<br />

and the rate of contamination of the circulating liquid.<br />

- the type of filler called "splash grid" used in very dirty liquids has almost no clogging problem even<br />

though it is the least inefficient filler forming the least surface. And it is quite long life.<br />

- is the most popular filler type because it is about 30% more efficient than the filler type splash GRID<br />

filler used in less dirty liquids and is easy to work with at higher temperatures than pvc film filler and<br />

easy to clean.<br />

- the type of filling called "pvc film" used in clean and well conditioned fluids is the most efficient<br />

filling type. It is 10% more efficient than the cursive type. Besides the advantages of PVC film filling,<br />

we list the disadvantages<br />

. Deformities are observed at temperatures as high as 45 degrees Celsius, and productivity is<br />

adversely affected.<br />

. Due to the softening leaks at the feed inlet it is possible to block the heat transfer surfaces easily.<br />

. The cost of change is considerably higher than the type of curtain filler.<br />

C) According to filling type, the heat transfer surface is a process of dropping the temperature of the<br />

liquid which is drained into the pool in the form of a droplet after the heat transfer by making the<br />

heat transfer by colliding the expanded liquid with the fresh air entering from the louver opening at<br />

the bottom of the hull at 180 degree angle.


SHİPPİNG PROCESS İN COOLİNG TOWER<br />

The shipment stage of giant devices ordered in the water <strong>cooling</strong> <strong>tower</strong> is a painful process. If you<br />

are not working with non-institutional carrier companies in the process of making serious<br />

investments, you may have problems. As CTP <strong>engineer</strong>ing we deliver the delivery and shipment<br />

process completely under our control. You can find out about the transport process in the following<br />

video.<br />

WATER COOLİNG TOWER WHAT İS GTIP CODE?<br />

For exportation and importation of any product, numbers called GTIP (Customs Tariff Statistics<br />

Position) and expressed in 12 digits in our country have to be used. These numbers are used for all<br />

commodities subject to international trade. These codes do some sort of commercial classification.<br />

The international recognition name of this work known as GTIP in our country is defined as HS CODE<br />

in English. In particular, the first 6 digits of this coding are used in the same product description in the<br />

world. I mean, everywhere in the world 8419.89 Cooling <strong>tower</strong>s and similar facilities for direct<br />

<strong>cooling</strong> with water circulation means (without a separation wall) If we try to say briefly<br />

· The initial 4 digits are the position item of the commercial product,<br />

· The initial 6 households The harmonized system nomenclature code used by all member nations in<br />

the World Customs Organization, 7 and 8 from the beginning. The preferred combination of<br />

nomenclature codes for European Union member nations, The code showing the positions opened<br />

due to different tax tariffs 9 and 10 from the beginning, The 11th and 12th digits from the beginning<br />

indicate the GTIP codes.<br />

<strong>Water</strong> <strong>cooling</strong> <strong>tower</strong> in Turkey GTİP number 8419.89.10.00.00 d.<br />

SPARE PARTS<br />

The quality and standards of the spare parts used in the water <strong>cooling</strong> <strong>tower</strong> will actually determine<br />

the quality and lifetime of your yacht. At this point;<br />

On panels: isophthalic resin gelcoat; the most important element that ensures that the exterior paint<br />

color is not affected by the external environment conditions,<br />

Drop Holders: must be selected from premium quality white material; that you can show strength for<br />

many years in high air flow,<br />

Distribution Facility: choosing the right material at the right temperature is very important; Although<br />

the pvc-u material at 45 degrees is sufficient, the pvc material should be selected at designs over 45


degrees, otherwise the pvc material that softens in a short time will be deformed by bending over<br />

time,<br />

Nozzle, C Support, etc .: intermediate parts and axles should also be made of PP material: work for<br />

many years without bending, twisting and resistance to breakage. At this point, the use of polymer<br />

compounds and glass fibers are the most important contributors to strengthening these accents,<br />

Gearboxes: in addition to being produced in the correct standards, the bearings used in their<br />

compound must be selected from special bearing guaranteed working hours.

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