Water cooling tower GRP cooling tower ctp engineer
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Water cooling tower GRP cooling tower ctp engineer
https://www.susogutmakulesi.com.tr
https://www.susogutmakuleleri.com
https://ctpmuhendislik.com
http://www.grpcoolingtower.com
https://www.odaksan.com
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CLOSED-CİRCUİT SERPENTİNE COOLİNG TOWER<br />
Closed circuit <strong>cooling</strong> <strong>tower</strong>s are among the most preferred <strong>cooling</strong> <strong>tower</strong>s. Today we share with<br />
you the video we prepared for you while explaining the closed circuit serpentine <strong>cooling</strong> <strong>tower</strong>.<br />
Serpentines are very special productions in terms of both mechanical manufacturing and hot dip<br />
galvanizing. The most important finishing touch of the production of the serpentine where<br />
information is required is that many detailed expertise from the type of metal used to its thickness<br />
and hardness level is required.<br />
WATER COOLİNG TOWER FİRMS<br />
<strong>Water</strong> <strong>cooling</strong> <strong>tower</strong> production, despite the fact that there are a few firms spare parts and services<br />
provider, there are very little firms that have the qualification certificate. CTP water <strong>cooling</strong> <strong>tower</strong>s,<br />
based on our many years of experience in the sector, outside the education we receive, we provide<br />
training regarding Turkey's over a lot of sectors. Most importantly, we are doing AR-GE studies to<br />
invest in our country and our country in the technoparks of various universities. We are working with<br />
our young people who are interested in the sector to transfer our experiences, to develop the sector<br />
and to move forward.<br />
In our <strong>tower</strong> manufacturing, wooden materials are not used at no point for any purpose.<br />
Especially except flue mechanics (for carrying feature ( and immersion galvanized)) no metal is used.<br />
WATER COOLİNG TOWER DESİGN<br />
<strong>Water</strong> <strong>cooling</strong> <strong>tower</strong> design;<br />
Inlet temperature<br />
Output temperature<br />
Flow<br />
Where the <strong>tower</strong> will work is the wet thermometer and<br />
The elevation of the <strong>tower</strong><br />
By evaluating the variable effects of these values, the solutions starting from each other are very<br />
complex and integral equations<br />
Tower dimensions<br />
Fill volumes required to be used according to <strong>tower</strong> fill type<br />
Depending on the air flow rate
Motor power<br />
Chimney diameter<br />
Number of fan blades<br />
Depending on the amount of fluid flow<br />
Pipe diameters (pressure dependent on diameter)<br />
Number and type of nozzles to be used<br />
Filler air velocity<br />
Filler unit water load<br />
are reached.<br />
There are many issues to be considered in design.<br />
For example: water distribution system should be selected correctly according to <strong>tower</strong> inlet and<br />
outlet temperatures.<br />
If the Pvc-u or PPrc (copolymer-added PP) materials are not selected at the correct temperature,<br />
breaks will occur due to softening the pipe or too much hardness.<br />
Another issue in water distribution systems is the choice of pipe with appropriate pressure durability.<br />
<strong>GRP</strong> (glass fiber reinforced polyester) stands out in the selection of polyester which is the building<br />
stone of the material. The use of orthophthalic polyester is more important in the selection of<br />
isophthalic polyester at higher temperatures.<br />
If there is acidic basic density in the system, vinil polyester should be preferred.<br />
The choices made by considering the design values are as important as the least complex design<br />
calculations.<br />
If, for example, the "fill air speed" is too high, unnecessary water exits will be observed in the form of<br />
rain from the end of the water transport. This is definitely an unwanted condition and will cause<br />
leakage by increasing water consumption.<br />
Or, if it is below normal, insufficient heat transfer will not be used in efficiency where the resulting<br />
<strong>tower</strong> can be used.<br />
Another example can be given for the "rain water density" (rain density). Sometimes the <strong>tower</strong> flow<br />
is quite high and the design of the <strong>tower</strong> is very small when the temperature difference (delta t) is<br />
low.<br />
In the case of overheating, the heat transfer between air and water is not efficient. In theory, it can<br />
not be realized due to the fact that the heat transfer unit which is envisaged to be easily made has a
lot of water on the filling surface. In this case, the designed <strong>tower</strong> size will be insufficient and will not<br />
need the system requirements.<br />
WHAT ARE COOLİNG TOWER FİLL MATERİALS?<br />
There are three main types of filling materials used in water <strong>cooling</strong> <strong>tower</strong>s.<br />
Curious filler<br />
PVC film filling<br />
Splash type fill<br />
In this part, the filling materials, raw materials and physical structures will be examined by going out.<br />
Two of them are manufactured from PP other PVC material.<br />
The pp boots made of Pp material and those called pp splash type have the same and higher<br />
resistance temperatures.<br />
Pp materials softening point begins at 145 and melts at 163 degrees. Pp material is melting point<br />
next to MFI. (melt flow index). It is a value starting from 2-3 and extending up to 300 times. A PP<br />
material of 300 MFI is active at the melting point of the fluid like water. However, a pp material of 2<br />
m.f.I. is on the contrary the form of dark balsam at melting point. For this reason, the filling materials<br />
used in water <strong>cooling</strong> <strong>tower</strong>s are used from 9 MFI materials. If it is thought that the maximum<br />
temperature that can be formed in the water <strong>cooling</strong> <strong>tower</strong>s is 100 degrees, the material used for<br />
the filling material to react to this temperature must have a low value of the MFI.<br />
The curved shape is molded in the cylindrical shape. The standard physical size is 63x63 mm. It is the<br />
most preferred filler type in the sector.<br />
The splash-type filler is 60 x 60 cm in size and has a porous structure with a thickness of approx. 2<br />
cm. It is the most durable but the most inefficient type of filling.<br />
Some properties of the polypropylene material have also led to their use particularly in water <strong>cooling</strong><br />
<strong>tower</strong>s.<br />
- The durability to heat is quite long.<br />
- protects the chemical structure and form at high temperatures.<br />
- Acidic and basic strengths such as CTP (glass fiber reinforced polyester) are high.<br />
- they do not show any corrosion, melting or decay, they do not give the color, odor and taste of the<br />
liquid they are in contact with.<br />
- their flexibility is sufficient.
- they can form smooth surfaces in molds.<br />
- no parasitic effects, which is a very important feature in water <strong>cooling</strong> <strong>tower</strong>s<br />
- the coefficient of friction is low.<br />
- lime does not hold, only solid particles carried by air in the filling part in the <strong>cooling</strong> <strong>tower</strong>s are<br />
adhered to the fillings, and the formation of lime is observed on these structures.<br />
- cost effective.<br />
Another filling system made of PVC material is pvc film filling.<br />
The type of filling that has the highest surface among the filling types. There are serious<br />
disadvantages as well as the fact that the surface is wide. The most important of these is that they<br />
are easily clogged and almost impossible to clean up again.<br />
The most important disadvantage of Pvc material is low temperature resistance. The deformation<br />
starting by changing the pvc material form over 45 degrees causes the surface to become completely<br />
unusable by crumpling at higher temperatures.<br />
The thickness of the pvc material used in the water <strong>cooling</strong> sector is 0,35 mm unless stated<br />
otherwise. However, this thickness will be further reduced during molding. This thickness variation<br />
varies depending on the fillet type and the width and height of the pot. For increasing filler surface<br />
and homogeneous distribution on the surface, film type fillings produced as 13 - 19 and 30 mm are<br />
produced as lumpy as possible.<br />
HOW DOES THE COOLİNG TOWER WORK?<br />
It is, of course, how the <strong>cooling</strong> <strong>tower</strong> works, one of the most curious ones. We mentioned earlier in<br />
our study of the <strong>cooling</strong> <strong>tower</strong>. In this article we wanted to tell you a lot with the video. The video<br />
below shows the working video of the closed <strong>cooling</strong> <strong>tower</strong>. I hope you can give an idea of how the<br />
water <strong>cooling</strong> systems work. Good looking.<br />
WHAT DOES THE COOLİNG TOWER DO?<br />
There are countless information and articles what it is, what it does about of water <strong>cooling</strong> <strong>tower</strong>s. In<br />
this article we'll walk you through a different path and tell you what the <strong>cooling</strong> <strong>tower</strong>s are doing. It<br />
is obvious where the <strong>cooling</strong> <strong>tower</strong>s are used and the heart of many businesses. In all types of<br />
factory, water <strong>cooling</strong> <strong>tower</strong>s are widely used at all temperatures above the chillers' <strong>cooling</strong> capacity.<br />
Chiller systems are produced with a working range of 7-12 degrees, and <strong>cooling</strong> of liquids at 20<br />
degrees more may cause the condenser to explode. For this reason, higher grade liquids can be
cooled with chiller systems using only intermediate tanks. For this reason, open circulation water<br />
coolers are used at high rates for <strong>cooling</strong> the liquids at temperatures of 20 degrees and above.<br />
If the formations that will affect the air intake of the user will almost completely close the <strong>tower</strong>, if<br />
the air intake or propulsion of the user becomes difficult, the engine will be directly affected and the<br />
performance of the <strong>tower</strong> will be adversely affected. So we can say that the <strong>tower</strong> will be like<br />
asthma.<br />
The main logic in water <strong>cooling</strong> <strong>tower</strong>s is based on the logic of <strong>cooling</strong> some remaining water by<br />
evaporating some water. With this logic, it is quite natural that the residues of water are left behind<br />
in a system based on evaporation, and that these residues are started to cling to the pool at first, and<br />
then to some places on the filling afterwards. This is an unwelcome situation.<br />
The hanging of these sediments in the water instead of sticking on the <strong>tower</strong> surface can be achieved<br />
with chemistry and is a desirable condition. Suspended lime and so on. the pool is released<br />
periodically from the bottom of the pool with high pressure by a so-called bottom-blowing method,<br />
and the pool is purified from these sediments and biological debris.<br />
Tower feed waters should be purified as much as possible from these deposits. The lime<br />
decontamination systems that provide this are called water softening devices, but these devices are<br />
sensitive and can be easily checked for lime leakage on daily basis. This is why maintenance<br />
personnel must be alert and periodically check that these devices work efficiently.<br />
WHERE İS THE WATER COOLİNG TOWER USED?<br />
In all types of factory, water <strong>cooling</strong> <strong>tower</strong>s are widely used at all temperatures above the <strong>cooling</strong><br />
capacity of the chillers. Chiller systems are produced with a working range of 7-12 degrees, and<br />
<strong>cooling</strong> of liquids at 20 degrees more may cause the condenser to explode. For this reason, higher<br />
grade liquids can be cooled with chiller systems using only intermediate tanks. For this reason, open<br />
circulation water coolers are used at high rates for <strong>cooling</strong> the liquids at temperatures of 20 degrees<br />
and above.<br />
<strong>Water</strong> <strong>cooling</strong> <strong>tower</strong>s are used in industrial areas and especially in hotels for air conditioning<br />
purposes.<br />
Common areas<br />
- Injection machines<br />
- Generator systems<br />
- Compressors (especially turbo compressors)<br />
- Hotels<br />
- Thermal water resources
- Cogeneration systems<br />
- Tire recycling plants<br />
- Fertilizer production facilities<br />
- Ice cream production facilities<br />
- Glue production facilities<br />
- Yarn production facilities<br />
- Aluminum injection plants<br />
- Rolling mills<br />
- Steel Profile Yada Steel Plants<br />
- Square spherical casting machines<br />
- Chemistry factories that are heat-resistant after reaction<br />
- Polystyrene factories<br />
- Car production facilities<br />
- PP recycling facilities<br />
- Natural gas conversion plants<br />
- Coal production facilities<br />
- Thermal power plants<br />
- Food production factories<br />
- Oil production facilities<br />
- PVC profile production facilities<br />
- Tire production facilities<br />
- Liquor production facilities<br />
- Fruit juice production facilities<br />
- Cement factories<br />
- Fish and fish oil production facilities<br />
- Sugar production facilities<br />
- Salt production facilities
- Canned food production facilities<br />
- Milk and milk products production facilities<br />
- Carpet production facilities<br />
- Cosmetic production facilities<br />
- Nursery production facilities<br />
- Mushroom production facilities<br />
- Synthetic bag production facilities<br />
- Gas concrete ytong facilities<br />
- Polyurethane production facilities<br />
- Leather production factories<br />
- Pet production facilities<br />
- Synthetic leather suede production facilities<br />
- <strong>Water</strong>proofing membrane facilities<br />
- Machine manufacturing factories<br />
- Masterbatch paint manufacturers<br />
- Agricultural products factories<br />
- Pvc production facilities<br />
- Plastics production facilities<br />
- Hospitals<br />
- Consulting companies<br />
- Schools<br />
- Government offices<br />
- Galvanized factories<br />
- Engineering companies<br />
- Shopping centers AVM
HOW TO CHOOSE THE COOLİNG TOWER?<br />
The selection of the <strong>cooling</strong> <strong>tower</strong> is determined by the unit called capacity.<br />
The resulting unit of Q = m.c.Δt is also referred to as the kcal, which is abbreviated as kcal.<br />
kcal = kilograms / hour. calorie / gram rating. degree<br />
kcal = kg / h. cal / gr ° C ° C.<br />
There is another cycle for capacity definition and this is kcal-kW.<br />
1 kW = 859.85 kcal / h<br />
According to the design, water <strong>cooling</strong> <strong>tower</strong>s which can be of variable size, are classified according<br />
to capacities<br />
The size of water <strong>cooling</strong> shows varies according to their class.<br />
In <strong>cooling</strong> tanks, the physical size grows or decreases in direct proportion to capacity.<br />
Details to be considered when making the selection<br />
- If the flow rate for heat transfer on the filler exceeds the specified level, the heat transfer in the<br />
door will be insufficient if the water transport is below the certain level.<br />
- If the amount of fluid (heat flux) passed for heat transfer on the filler exceeds a certain level, heat<br />
transfer can not be done adequately. If it is below certain level, heat transfer in the head will be<br />
inefficient.<br />
- the amount of liquid passed through the water distribution system; pipe diameters and number of<br />
nozzles will help to ensure that the pressure in the distribution line is correct. If the liquid pressure in<br />
the installation is insufficient, this calculation will cause the liquid to not be homogeneously<br />
distributed on the filling surface due to the low pressure. If the liquid pressure in the installation is<br />
excessive, there is a possibility that the installation will explode due to high pressure.<br />
DETAİLED İNFORMATİON ABOUT THE COOLİNG TOWER<br />
A <strong>cooling</strong> <strong>tower</strong> is a heat rejection device that produces atmospheric waste heat despite the fact that<br />
a stream of water is cooled to a lower temperature. Widely used applications for refrigeration<br />
appliances include chilled water for the production of air conditioning, manufacturing and electrical<br />
energy. The "<strong>cooling</strong> <strong>tower</strong>" general term is used to describe both direct (open circuit) and indirect<br />
(closed circuit) heat reject equipment. The direct or open circuit <strong>cooling</strong> <strong>tower</strong> is a closed structure<br />
internally to distribute the hot water supplied to it by a labyrinth-like filling or "filling". The filling can<br />
consist of versatile, vertical, wet surfaces upon the spreading of a thin water filmin on it. The indirect,<br />
or closed, <strong>cooling</strong> <strong>tower</strong> does not come in direct contact with air and the liquid, usually a mixture of<br />
water or a glycol, is cooled. In a countercurrent <strong>cooling</strong> <strong>tower</strong>, air travels upwards along packings or
tube bundles against downward movement of water. As the water travels downward in a crossflow<br />
<strong>cooling</strong> <strong>tower</strong>, the air moves horizontally throughout the filling. Refrigeration kits are also<br />
characterized by vehicles that are moving air at the same time. Because evaporation involves pure<br />
water, the concentration of dissolved minerals and other circulating solutes will tend to increase,<br />
unless some solute-solubility control, such as explosion, is made possible. Some water disappears<br />
with droplets (slip) thrown at the exhaust air. usually a mixture of water or a glycol, cooled. In a<br />
countercurrent <strong>cooling</strong> <strong>tower</strong>, air travels upwards along packings or tube bundles against downward<br />
movement of water. As the water travels downward in a crossflow <strong>cooling</strong> <strong>tower</strong>, the air moves<br />
horizontally throughout the filling. Refrigeration kits are also characterized by vehicles that are<br />
moving air at the same time. Because evaporation involves pure water, the concentration of<br />
dissolved minerals and other circulating solutes will tend to increase, unless some solute-solubility<br />
control, such as explosion, is made possible. Some water disappears with droplets (slip) thrown at<br />
the exhaust air. usually a mixture of water or a glycol, cooled. In a countercurrent <strong>cooling</strong> <strong>tower</strong>, air<br />
travels upwards along packings or tube bundles against downward movement of water. As the water<br />
travels downward in a crossflow <strong>cooling</strong> <strong>tower</strong>, the air moves horizontally throughout the filling.<br />
Refrigeration kits are also characterized by vehicles that are moving air at the same time. Because<br />
evaporation involves pure water, the concentration of dissolved minerals and other circulating<br />
solutes will tend to increase, unless some solute-solubility control, such as explosion, is made<br />
possible. Some water disappears with droplets (slip) thrown at the exhaust air. In a countercurrent<br />
<strong>cooling</strong> <strong>tower</strong>, air travels upwards along packings or tube bundles against downward movement of<br />
water. As the water travels downward in a crossflow <strong>cooling</strong> <strong>tower</strong>, the air moves horizontally<br />
throughout the filling. Refrigeration kits are also characterized by vehicles that are moving air at the<br />
same time. Because evaporation involves pure water, the concentration of dissolved minerals and<br />
other circulating solutes will tend to increase, unless some solute-solubility control, such as<br />
explosion, is made possible. Some water disappears with droplets (slip) thrown at the exhaust air. In<br />
a countercurrent <strong>cooling</strong> <strong>tower</strong>, air travels upwards along packings or tube bundles against<br />
downward movement of water. As the water travels downward in a crossflow <strong>cooling</strong> <strong>tower</strong>, the air<br />
moves horizontally throughout the filling. Refrigeration kits are also characterized by vehicles that<br />
are moving air at the same time. Because evaporation involves pure water, the concentration of<br />
dissolved minerals and other circulating solutes will tend to increase, unless some solute-solubility<br />
control, such as explosion, is made possible. Some water disappears with droplets (slip) thrown at<br />
the exhaust air. As the water travels downward in a crossflow <strong>cooling</strong> <strong>tower</strong>, the air moves<br />
horizontally throughout the filling. Refrigeration kits are also characterized by vehicles that are<br />
moving air at the same time. Because evaporation involves pure water, the concentration of<br />
dissolved minerals and other circulating solutes will tend to increase, unless some solute-solubility<br />
control, such as explosion, is made possible. Some water disappears with droplets (slip) thrown at<br />
the exhaust air. As the water travels downward in a crossflow <strong>cooling</strong> <strong>tower</strong>, the air moves<br />
horizontally throughout the filling. Refrigeration kits are also characterized by vehicles that are<br />
moving air at the same time. Because evaporation involves pure water, the concentration of<br />
dissolved minerals and other circulating solutes will tend to increase, unless some solute-solubility<br />
control, such as explosion, is made possible. Some water disappears with droplets (slip) thrown at<br />
the exhaust air. dissolved minerals and circulating.
REASONS FOR THE DROP İN COOLİNG TOWER OPERATİNG PERFORMANCE?<br />
PARADISE IN THE TOWER OR LIME, LIQUIDS MAY BE NON-CLASSIFIED (IT IS PHYSICALLY CONTROLLED<br />
WITH THE TOWER AND THE INTERNAL EYE?)<br />
If the feeding water is not lime-free with the softener, the lime formation usually grows as the soil<br />
gradually grows. Small limescale particles are first accelerated to a thin film layer before each point<br />
on the surface, forming a surface that can be easily seen on the surface in the form of sediment and<br />
calcification. It is possible to form bacteria even at the level where the temperature, fresh air, dark or<br />
light areas are considerably large, and in the <strong>cooling</strong> <strong>tower</strong>s which do not have the proper<br />
conditioning, clog up the fillings.<br />
PARADE CREATIONS IN THE TOWER FAN WINGS MAY BE BALANCED. (Is the parasitic formation<br />
obsolete in the fan wings?)<br />
Particularly, the parasites that grow very rapidly with the load humidity in the region where the fan is<br />
located, seen in the intermittently stopped podiums, cause the fan balance in negative direction<br />
when they form colony on the fan wings and reach effective weight.<br />
THE FAN MOTOR IS LIQUIDATED OR THE FAILURE OF THE FAN MOTOR CONNECTIONS. (MOTOR AND<br />
ENGINE CONNECTIONS HAVE CONTROLLED?)<br />
The fan motor connections must be visually checked, the <strong>tower</strong> must be at a standstill during this<br />
check, and these checks should not be carried out while running. If the motordan is coming from a<br />
burning resin odor or scintillating smell, this means that there is a burning in the windings of the<br />
motor, a burn in the pole heads or a deterioration in the bearings. In systems where the fan is<br />
directly connected to the motor, the motor fan connection must be connected as tightly as possible,<br />
so that it will not loosen.<br />
YOU MAY CHANGE BUSINESS CONDITIONS. (WAS THERE A CHANGE IN OPERATIONAL CONDITIONS<br />
WHICH HAD BEEN DURING YOUR INSTALLATION?)<br />
The <strong>tower</strong>s will not be able to respond to clogs at full capacity selected <strong>tower</strong>s, to off-line falls,<br />
seasonal capacity shortfalls outside the water distribution system and fountains, fan and engine<br />
failures, and increased capacities due to changes and failures in existing operating conditions.<br />
WATER TEMPERATURE MAY BE INCREASED. (INSTALLED, INCREASING, INCREASING, INCREASING IN<br />
WATER TEMPERATURE?)<br />
Capacity changes in cycle pumps in water <strong>cooling</strong> <strong>tower</strong>s directly affect <strong>tower</strong> performance. The<br />
<strong>tower</strong> capacity, which is directly related to the warmth of the incoming waters and to the waters, will<br />
be markedly ineffective by one or more of these factors changing.<br />
MAY BE CHANGED IN THE TOWER POSITION. (WAS THERE A CHANGE IN THE TOWER LOCATION?)
The altitudes of the <strong>tower</strong>s are important to each other and in terms of the yield of the <strong>tower</strong> if there<br />
are any structures nearby. The <strong>tower</strong>s must always be positioned so that they can receive fresh air. In<br />
addition, their position is very important, depending on the environmental conditions, in order not to<br />
take the air they leave out into the system again.<br />
A NEW CONSTRUCTION IN THE TOWER WALLS, PANELS, BRANDA AS A STRUCTURE MAY STRENGTH<br />
AIR PORTION. (DO YOU HAVE A NEW STRUCTURE TO EFFECT THE AIR CIRCULATION WHICH IS IN THE<br />
TOWER?)<br />
It is natural that the operative <strong>tower</strong>s are partially or totally enclosed in order to provide sound<br />
insulation by the inexperienced persons due to fan or water noise. In addition to this, due to the<br />
location of the <strong>tower</strong>, the development of the existing settlement at the level that will sometimes<br />
include the <strong>tower</strong> creates occasional situations where the <strong>tower</strong> will leave the closed area, which<br />
poses serious risks both from the environment in which it is used and from the <strong>tower</strong> performance.<br />
TAIL WATER DISTRIBUTION SYSTEM CAN BE BREAKING OR OUTCOMING. (WAS THE CONTROLLED<br />
WATER WATER INSTALLATION HAS BEEN CONTROLLED?)<br />
The <strong>tower</strong> water distribution system is usually manufactured from durable pvc or pprc material with<br />
a pressure of 6 bar. Breakage occurs from material that has been tired during circulation for many<br />
years, or parts that have been accidentally reduced in meat thickness during manufacturing. this<br />
situation should be checked periodically from the observation window of the water distribution<br />
system since it is often but not always probable. Another reason for the breakage may be the choice<br />
of the wrong material. The use of PPrc (polypropylene) material instead of PVC at 45 ºC and above in<br />
water <strong>cooling</strong> <strong>tower</strong>s is caused by softening of pvc material at temperatures of 45 ºC and above and<br />
decrease in strength resulting in eventual bending and breakage. When welding both materials (pvc<br />
and pprc), it is very important that both the welding electrodes and the welding material are<br />
homogeneously produced on the same specimen. It is closely related to the suitability of the<br />
products as well as the capability of the operator to make the welding quality source. If the welded<br />
materials have melting points and so on. If there are differences, the resource will be disconnected<br />
shortly. In addition, in order to increase the welding surface while welding and to make welding more<br />
robust, a process called chamfering must be performed in both parts. Another reason may be<br />
miscalculation. Each pipe has a water permeability at certain pressures, and the forces on it can<br />
cause it to break in the pipe or fountain.<br />
FISH PROTECTION SHOULD BE CONTROLLED. (BROKENED OR WATER DISTRIBUTION INSTALLATION,<br />
FISKING OBSERVATION?)<br />
Fountains must be firmly secured while they are secured to their place. it would be appropriate to<br />
choose fine, frequent and multi-tooth fins at this point. The most important element that pushes the<br />
fountains is the water pressure in the water distribution system, the high pressure will cause a bigger<br />
balloon for the purpose and the uneven water distribution will be made, as well as the constant force<br />
of the whole installation and the breakage of the fountains in some places. At this point the<br />
inadequate pressure of the fountain water distribution ball is another inefficiency as it is calculated<br />
to cause the ending water to be thrown onto the filler without being adequately pulverized.
A DROP SHUTTER CAN BE A LITTLE OR ANCHORED BREAK. (DROP HOLDING POSITION AND<br />
DISCUSSED CONTROL)?<br />
The drop holder is designed to prevent water droplets from being thrown out of the <strong>tower</strong> with air<br />
with a relative humidity of 100% outside the <strong>tower</strong>. It is not possible for air passing through drop<br />
holders to drop droplets on them without encountering a certain resistance. This strain is due to the<br />
shape of the drop holder and the horizontal lines on the drop holders. Any space in the drop holder<br />
layer directly affects the operation efficiency of the operator and a rapid airflow is observed at the<br />
point where there are very severe drop leaks from those portions where the breakage or slippage of<br />
the drop holder layer is present. This means that the refrigerator should not cool enough and is<br />
sufficient.<br />
HAVE AIR LEAKS IN THE LUMBOZ (Is the CONTALARIN CONTROL PROVIDING THE AIR SEALING IN THE<br />
MONITORING WINDOW?)<br />
The lid is also called the observation window. It is easy to observe the part between filler pad and<br />
drop holder layer. These covers are watertight (EPDM). it is only possible to deformation of these<br />
gaskets resulting in carelessness of the maintenance element during the closing of the opening of the<br />
cover. Air leakage from the deformed part means that the air which is to be vacuumed by the fan and<br />
must pass through the filler floor is sucked directly from this door and is a cause of serious<br />
inefficiency.<br />
THE CYCLE PUMP MAY HAVE BEEN DECREASED OR ENHANCED THIS PERCENTAGE WITH AN OR OR<br />
AN ORDER OF ANCHOR.<br />
Insufficient circulation; This can be caused by a break of the engine from the missing phase or a few<br />
outsides from the wheel wings. If the pumps are not operated in this case absolutely, negative<br />
consequences such as the burning of the pump and the complete disintegration of the wheel group<br />
may occur.<br />
WHAT IS COOLING TOWER?<br />
A <strong>cooling</strong> <strong>tower</strong> is a heat rejection device that produces atmospheric waste heat despite the fact that<br />
a stream of water is cooled to a lower temperature. The heat rejection type in a <strong>cooling</strong> <strong>tower</strong> is<br />
called the "evaporator" because it allows a small portion of the water being cooled to evaporate into<br />
a moving air stream to provide significant <strong>cooling</strong> to the remainder of this water. The heat<br />
transferred from the water stream to the air stream raises the temperature and relative humidity of<br />
the air to 100% and this air is discharged to the atmosphere. Evaporative heat rejection devices, such<br />
as <strong>cooling</strong> hoods, are referred to as & quot; air cooled &<br />
Widely used applications for refrigeration appliances include chilled water for the production of air<br />
conditioning, manufacturing and electrical energy. The smallest <strong>cooling</strong> halls are designed to handle<br />
only a few gallons of water flow per minute, which can be seen in a residential area, In contrast, the
largest coolest hundreds of thousands of gallons per minute is supplied to the pipes up to 15 feet<br />
(about 5 meters) on a large power plant.<br />
The "<strong>cooling</strong> <strong>tower</strong>" general term is used to describe both direct (open circuit) and indirect (closed<br />
circuit) heat reject equipment. The indirect <strong>cooling</strong> <strong>tower</strong>, sometimes referred to as the "closed-loop<br />
<strong>cooling</strong> <strong>tower</strong>", is also known as a <strong>cooling</strong> <strong>tower</strong>, although many contemplate a direct-contact heat<br />
rejection device as the "direct <strong>cooling</strong> <strong>tower</strong>".<br />
The direct or open circuit <strong>cooling</strong> <strong>tower</strong> is a labyrinth-like package or a closed structure internally to<br />
distribute the hot water supplied on the "filling". The filler provides a wide air-water interface for the<br />
heating and vaporization of the air. The water is cooled as it goes down through the filling with<br />
gravity while in direct contact with the air passing over it. The cooled water is collected in the cold<br />
water bath below the pumped water pumped throughout the process to further heat up. The<br />
warmed and moisture-laden air from the furnace is vented to the atmosphere at a point far enough<br />
away from the air inlets to prevent its withdrawal into the <strong>cooling</strong> <strong>tower</strong>.<br />
Filling can consist of multiple, substantially vertical wet surfaces consisting of a fine water filminin<br />
spread (film fill) or multiple combined surface areas (several levels of horizontal splash elements<br />
forming a chain of numerous small droplets with splash fill).<br />
An indirect or closed <strong>cooling</strong> <strong>tower</strong> does not come into direct contact with the air and the liquid,<br />
usually a mixture of water or a glycol, is cooled. Unlike open <strong>cooling</strong> <strong>tower</strong>s, the indirect <strong>cooling</strong><br />
<strong>tower</strong> has two separate liquid circuits. The first is an external circuit that is circulated on the outside<br />
of the second vessel, which is the pipe bundles that are connected to the process to cool and shut off<br />
the water. The air is withdrawn through the screezing water outside the hot tubes, providing an open<br />
<strong>cooling</strong> <strong>tower</strong>-like evaporative <strong>cooling</strong>. During operation, heat flows through the pipe walls of the<br />
coils from the inner fluid circuit, into the outer casing, and then to the atmosphere through the<br />
heating of the air and the evaporation of a portion of the water. Therefore, the operation of the<br />
indirect <strong>cooling</strong> <strong>tower</strong>s is very similar to the open <strong>cooling</strong> <strong>tower</strong>s with one exception. The cooled<br />
process fluid is in the "closed" circuit and is not directly exposed to the atmospheric or recirculated<br />
external water.<br />
In a countercurrent <strong>cooling</strong> <strong>tower</strong>, air travels upwards along packings or tube bundles against<br />
downward movement of water. As the water travels downward in a crossflow <strong>cooling</strong> <strong>tower</strong>, the air<br />
moves horizontally throughout the filling.<br />
Refrigeration kits are also characterized by vehicles that are moving air at the same time. Mechanical<br />
draft <strong>cooling</strong> hoods use power-driven fans to pull or pull air from the <strong>tower</strong>. The natural draft <strong>cooling</strong><br />
hood uses the buoyancy of exhaust air rising in a long bass to provide drafting. A <strong>cooling</strong> <strong>tower</strong> with a<br />
fan-assisted, natural draft uses a mechanical draft to raise the lift effect. Many early-<strong>cooling</strong> <strong>tower</strong>s<br />
were only wind-driven to form the air condi- tion.<br />
If the chilled water is returned from the refrigeration club to be used again, some water should be<br />
added to change some of the evaporating flow or make-up. Because evaporation involves pure<br />
water, the concentration of dissolved minerals and other circulating solutes will tend to increase,<br />
unless some solute-solubility control, such as explosion, is made possible. Some water is also lost by<br />
drops of air (drop) from the air, but this is usually a very small amount, by loading partition-like
devices, called drift eliminators, for collecting droplets. The amount of make-up should be equal to<br />
the sum of evaporation, burst, drift and other water losses such as wind blowout and leakage,<br />
Some useful terms commonly used in the <strong>cooling</strong> <strong>tower</strong> industry include:<br />
Drift - <strong>Water</strong> drops coming out of the <strong>cooling</strong> <strong>tower</strong> through exhaust air. Drifting droplets equal the<br />
concentration of impurities contained in the water entering the <strong>tower</strong>. The drift speed is typically<br />
reduced by the use of partition-like devices, which are referred to as drift eliminators, after which the<br />
air must pass after leaving the cryogenic filling and spraying zones. Draining - <strong>Water</strong> droplets blown<br />
by the wind in the air inlet holes, usually by the <strong>cooling</strong> <strong>tower</strong>. If there is no wind, water may splash<br />
or be lost by mist. Devices such as wind blinds, shutters, splash deflectors, and water exchangers are<br />
used to limit these losses. Pume - The saturated exhaust stream from the <strong>cooling</strong> <strong>tower</strong>. The water<br />
contained in the water is generated when the vapor is concentrated in the air with the air exposed to<br />
the cold, such as saturated air in a cold air. Under certain conditions, there may be danger of fogging<br />
or icing around the <strong>cooling</strong> <strong>tower</strong> crawler. Do not forget that the water that is evaporated in the<br />
<strong>cooling</strong> process is "pure" water, as opposed to a very small percentage of the "drift" droplets or<br />
water that is blown through the air vents. loss of wood preservative chemicals by washing the water<br />
flowing through the building <strong>cooling</strong> <strong>tower</strong>. Noise - Sound energy emitted by a <strong>cooling</strong> <strong>tower</strong> and<br />
heard (recorded) at a certain distance and direction. The sound is produced by the action of the<br />
falling water, the movement of the air with the fans, the movement of the fan blades and the<br />
motors, the gear boxes or the drive belts.<br />
CLOSED WATER COOLİNG TOWER<br />
They are designed for systems that require closed-loop <strong>cooling</strong>. In these systems the confrontation is<br />
between the open-loop <strong>tower</strong> water and the serpentine through which the operating water passes. It<br />
is obvious to discuss what metal is made of the prominent serpentine, the life of the serpentine, the<br />
extent of the serpentine, and how efficient a heat transfer medium is. Closed trolleys are less<br />
efficient than open circuit water <strong>cooling</strong> systems. There is no professional manufacturer in the<br />
country. Due to the cost problem, the fact that the serpentines are manufactured from demir is a<br />
handicap in terms of Turkish users. Even in this case, there is a price difference of at least 3 times<br />
against open <strong>tower</strong>-serpentine dilemma. The <strong>cooling</strong> of the operating water without contact with the<br />
open air makes these types of <strong>tower</strong>s popular. However, poor quality serpentines are equivalent to<br />
the cost of the <strong>tower</strong> within 3-5 years. Another disadvantage is that the outer casings are made of<br />
sheet metal. It can not resist corrosion in a short time like serpentines. It has not been seen yet that<br />
such lounges are made of a composite that is as durable as the sun and moisture <strong>ctp</strong>.<br />
Disadvantages of Serpentine<br />
They are the most inefficient means of heat transfer.<br />
It's a lot of space.<br />
Maintenance and repairs are almost impossible.<br />
Starting and renewal costs are 70 - 80% of <strong>tower</strong> cost.
WATER COOLİNG TOWER, DESİGN, MANUFACTURE, ASSEMBLY AND SPARE PARTS<br />
As CTP Engineering, we prepared a slide for you in a brief summary of the unknowns about the<br />
<strong>Water</strong> Cooling Tower. We gave you information on what the water <strong>cooling</strong> <strong>tower</strong> is, how to design<br />
and calculate it, how to manufacture and install it, and what to look for in spare parts.<br />
WATER COOLİNG TOWER WORKİNG PRİNCİPLE<br />
General description of water <strong>cooling</strong> hoods can be made as heat removal systems.<br />
The part of the <strong>cooling</strong> is changed, but the high-temperature heat transfer device is "water".<br />
To explain briefly the working principle<br />
A) process starting from homogenous pulverization of the hot water from the system to the surface<br />
of the fillings from the top of the system<br />
B) it is possible to increase the heat transfer surface of the liquid as much as possible depending on<br />
the type and height of the filler. This surface increase in the fill is dependent on the <strong>tower</strong> volume<br />
and the rate of contamination of the circulating liquid.<br />
- the type of filler called "splash grid" used in very dirty liquids has almost no clogging problem even<br />
though it is the least inefficient filler forming the least surface. And it is quite long life.<br />
- is the most popular filler type because it is about 30% more efficient than the filler type splash GRID<br />
filler used in less dirty liquids and is easy to work with at higher temperatures than pvc film filler and<br />
easy to clean.<br />
- the type of filling called "pvc film" used in clean and well conditioned fluids is the most efficient<br />
filling type. It is 10% more efficient than the cursive type. Besides the advantages of PVC film filling,<br />
we list the disadvantages<br />
. Deformities are observed at temperatures as high as 45 degrees Celsius, and productivity is<br />
adversely affected.<br />
. Due to the softening leaks at the feed inlet it is possible to block the heat transfer surfaces easily.<br />
. The cost of change is considerably higher than the type of curtain filler.<br />
C) According to filling type, the heat transfer surface is a process of dropping the temperature of the<br />
liquid which is drained into the pool in the form of a droplet after the heat transfer by making the<br />
heat transfer by colliding the expanded liquid with the fresh air entering from the louver opening at<br />
the bottom of the hull at 180 degree angle.
SHİPPİNG PROCESS İN COOLİNG TOWER<br />
The shipment stage of giant devices ordered in the water <strong>cooling</strong> <strong>tower</strong> is a painful process. If you<br />
are not working with non-institutional carrier companies in the process of making serious<br />
investments, you may have problems. As CTP <strong>engineer</strong>ing we deliver the delivery and shipment<br />
process completely under our control. You can find out about the transport process in the following<br />
video.<br />
WATER COOLİNG TOWER WHAT İS GTIP CODE?<br />
For exportation and importation of any product, numbers called GTIP (Customs Tariff Statistics<br />
Position) and expressed in 12 digits in our country have to be used. These numbers are used for all<br />
commodities subject to international trade. These codes do some sort of commercial classification.<br />
The international recognition name of this work known as GTIP in our country is defined as HS CODE<br />
in English. In particular, the first 6 digits of this coding are used in the same product description in the<br />
world. I mean, everywhere in the world 8419.89 Cooling <strong>tower</strong>s and similar facilities for direct<br />
<strong>cooling</strong> with water circulation means (without a separation wall) If we try to say briefly<br />
· The initial 4 digits are the position item of the commercial product,<br />
· The initial 6 households The harmonized system nomenclature code used by all member nations in<br />
the World Customs Organization, 7 and 8 from the beginning. The preferred combination of<br />
nomenclature codes for European Union member nations, The code showing the positions opened<br />
due to different tax tariffs 9 and 10 from the beginning, The 11th and 12th digits from the beginning<br />
indicate the GTIP codes.<br />
<strong>Water</strong> <strong>cooling</strong> <strong>tower</strong> in Turkey GTİP number 8419.89.10.00.00 d.<br />
SPARE PARTS<br />
The quality and standards of the spare parts used in the water <strong>cooling</strong> <strong>tower</strong> will actually determine<br />
the quality and lifetime of your yacht. At this point;<br />
On panels: isophthalic resin gelcoat; the most important element that ensures that the exterior paint<br />
color is not affected by the external environment conditions,<br />
Drop Holders: must be selected from premium quality white material; that you can show strength for<br />
many years in high air flow,<br />
Distribution Facility: choosing the right material at the right temperature is very important; Although<br />
the pvc-u material at 45 degrees is sufficient, the pvc material should be selected at designs over 45
degrees, otherwise the pvc material that softens in a short time will be deformed by bending over<br />
time,<br />
Nozzle, C Support, etc .: intermediate parts and axles should also be made of PP material: work for<br />
many years without bending, twisting and resistance to breakage. At this point, the use of polymer<br />
compounds and glass fibers are the most important contributors to strengthening these accents,<br />
Gearboxes: in addition to being produced in the correct standards, the bearings used in their<br />
compound must be selected from special bearing guaranteed working hours.