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› Methodof statementthatexplainstoourworkplansforsteel

productionforNexTracker

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PURPOSE

This document was prepared to demonstrate our work plans for your good company. We

always thought that the transparency & understandability bring a good, reliable and long

termpartnership.Alsoyourvaluable contributionwillmake this workmoreeffectivesoyour

feedbackswouldbedeeplyappreciated.

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WORKS

Thereare3differentworks;

*TheproductionofWbeams

*TheproductionofCprofiles

*Theproductionofswagedtubes

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‘’ W‘’ BEAMS

Step1:Wbeamswill beprovidedfromasupplierinTurkey

Step2:Thecutting&drillingprocessinourfactory

Step3:TheHDGprocessinourfactory

Step4:Thefinal checkforthequalitycontrol

Step5:Thepackaging

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‘’ W‘’ BEAMS

Step1:Wbeamswill beprovidedfromasupplierinTurkey

As it was mentioned about, one of our steel supplier in Turkey have capability to

produceW6x12beamswhichwasalreadyproduced inthepastyears. If there is a contract

thenthesupplierisabletopreparesomemoldsforothertypeofWbeamsthatyouneed.

ThesuppliersareKardemirandÖzkanBoru;

http://kar-demir.com.tr/es/

https://www.ozkandemir.com/en/anasayfa

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‘’ W‘’ BEAMS

Step2:Thecutting&drillingprocessinourfactory

ThereisalreadyCNC3axisprofilecutting&drillingmachine inourfactory.However,

You did not have a chance to see this machine due to the time constraint. It was

disassembled inorder to have more space for another Project and It is easy to install and

operatethismachineforusanditwill beusedforyourproducts.

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‘’ W‘’ BEAMS…

CNC3 axisprofiledrillingmachine

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‘’ W‘’ BEAMS

Step3:TheHDGprocessinourfactory

The galvanization process was demonstrated during your visit at our premises. The

dimensionsofourHDGbathare;

L15.5m,W1.8m,D3.2m

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‘’ W‘’ BEAMS

Step4:Thefinal checkforthequalitycontrol

After following your ITP, there will be a final dimensional & visiual check for finished

products. The remnants fromHDGprocess or any other defects will be fixed or rejected if

theycannotbefixed.

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‘’ W‘’ BEAMS

Step5:Thepackaging

Thepackagingprocesswillbedoneaccordingtoyourrequests.

(Uframe, sled, etc…whateverwillbeneeded)

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Flowsheet of operationforW Beam

Step 1: Step 2:

Supplying raw material Qualty control Warehouse The cutting&drilling process in our factory Cleaning process

(W beams) process

Supplier: We have a QC process Equipment:

Kardemir A.Ş./ Özkan Demir according to EN 1090-Exc3 3ADM 3 axis CNC Profile cutting&drilling line

http://kar-demir.com.tr/es/ besides we will use your Producer: AKYAPAK

http://kar-demir.com.tr/en/

ITP to QC check&report.

https://www.ozkandemir.com/

http://www.akyapak.com.tr/makineler.asp?id=2875&t=3-ADM-On-Eksen-Uc-Spindle-Cnc-Delik-Delme-Hatti

After the drilling process,

we are planing to clean

surfaces&edges from burr.

Step 5: Step 4: Step 3: Qualty control

process

Packaging Qualty control Hot Dip Galvanizing Process in our factory

SHIPMENT process Dimensional control…

Packages will be prepared Dimensions of our galvanizing bath Location of holes, diameters

according to your needs. Final check L15.5m x W1.8m x D3.2m etc…

Observing for

the remnants

of galvanizing,

coating quality,

burrs, etc…

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‘’ C‘’ Profiles

Step1:WesupplycoilsfromasupplierinTurkey

Step2:Decoil &Slitting&Cutting&ReCoil processinSupplier

Step3:TheCutting&Drilling&Forminginourfactory

Step4:TheHDGprocessinourfactory

Step5:Thefinal checkforthequalitycontrol

Step6:Thepackaging

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‘’ C‘’ Profiles

Step1:WesupplycoilsfromasupplierinTurkey

There are several steel sheet suppliers in Turkey which are very famous globally

thankstotheirhighqualityproducts.OurmainsupplierisERDEMİR.

https://www.erdemir.com.tr/homepage/

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‘’ C‘’ Profiles

Step2:Decoil &Slitting&Cutting&ReCoil processinSupplier

Aftersupplyingmaterial, coilswill be slittedandrecoiledat anothersupplier.Thencoilswill

arriveatourfactory.

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‘’ C‘’ Profiles

Step3:Thecutting&drilling&forminginourfactory

Thereare7roll formingmachineinourfactorywhichwasshownduringyourvisit. 3ofthem

areappropriateforyourproductsandtheyarebeingplannedtobeusedin3 shifts.

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‘’ C‘’ Profiles

Step4:TheHDGprocessinourfactory

L15.5m,W1.8m,D3.2m

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‘’ C‘’ Profiles

Step5:Thefinal checkforthequalitycontrol

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‘’ C‘’ Profiles

Step6:Thepackaging

Thepackagingprocesswillbedoneaccordingtoyourneeds.

(Uframe, sled, etc…whateverwillbeneeded)

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Flowsheet of operationforC Profiles

Step 1: Step 2: Step 3:

Supplying raw material Decoil&Slitting&Cutting&Coil Qualty control Warehouse The Rollforming process in our factory Cleaning process

(Coils) Process in supplier process

Supplier: Supplier: We have a QC process Equipment:

Erdemir A.Ş. Yücel Boru according to EN 1090-Exc3 Roll forming machine(20 roller stations)

Koyuncu Metal besides we will use your Producer: Servosteel

https://www.erdemir.com.tr/homepage/ https://www.koyuncumetal.com ITP to QC check&report. https://www.servosteel.com.tr/

https://www.yucelboru.com.tr/en/main-page

After the rollforming process,

we are planing to clean

surfaces&edges from burr.

Step 6: Step 5: Step 4: Qualty control

process

Packaging Qualty control Hot Dip Galvanizing Process in our factory

SHIPMENT process Dimensional control…

Packages will be prepared Dimensions of our galvanizing bath Location of holes, diameters

according to your needs. Final check L15.5m x W1.8m x D3.2m etc…

Observing for

the remnants

of galvanizing,

coating quality,

burrs, etc…

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‘’ TUBES ‘’

Step1:Wesupply‘black’ tubesfromasupplierinTurkey

Step2:Theswaging&multi-drillinginourfactory

Step3:TheHDGprocessinourfactory

Step4:Thefinal checkforthequalitycontrol

Step5:Thepackaging

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‘’ TUBES ‘’

Step1:Wesupply‘black’ tubesfromasupplierinTurkey

Noksel is our main supplier and their premises were visited by you. It is is a well

known company and their capacity is massive. Not last but least Çınar Boru is one of our

supplier andwecouldnotbringyoutheir factorybecauseof time issue. SinceNOKSELhas

got advantages (their factory is located so close to ours, we have a good & reliable

relationshipsetc..),Weareplanningtobuytubesfromthem.However, costandtimelinewill

besoughtthrouglyduringthesigningofcontract.

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‘’ TUBES ‘’

Step2:Theswaging&multi-drillinginourfactory

There is a plan to build a new specific

machineforyourproductioneventhoughwe

already have swaging machines. This

machine will be used for only your

production and It will be combines with

multi-drillermachine thatwill bebought for

your production. So that new production

lineforNexTrackerproductswillbecreated.

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‘’ TUBES ‘’…

Step3:TheHDGprocessinourfactory

L15.5m,W1.8m,D3.2m

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‘’ TUBES ‘’…

Step 4: Thefinal check forthequality

control

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‘’ TUBES ‘’…

Step5:Thepackaging

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Step 1: Step 2:

Suppl yin g raw ma te ri al Qua lty co ntrol Wareh ouse Swa ging machi ne Qu alty control Mu lti dril le rmachi ne C lea ning proce s

(Stee l tu bes)

process

Suppl ie r: We have a QC pro cess Equi pment: E quip me nt:

NO KSEL accordi ng to EN 1 090- Exc3 We have 2 d if f erent sw agi ng machi ne whi ch we bui lt but, We are pl ani ng to buy a ne w muti dril ler machin e.

Çın ar Bo ru besid es w e wi l u se yo ur we are pl anin g to bui ld a new mac hine f or your p ro duct.

http ://w w w. no ksel. com. tr/i ndex. ph p/en/home. html ?view =f eatured ITP to QC che ck&rep ort. Producer: T URS AM P ro ducer: We are in searchi ng p eriod .

http ://w w w. ci narboru. com/en_ US We w il l i nf ormyou w hen we ge t.

Af ter the dril li ng process,

we are pl ani ng to cl ean

surf aces& edges f ro m burr.

Step 5: Step 4: Step 3: Q ual ty co ntro l

pro cess

Packagi ng Q ual ty con trol Hot Di p Gal vani zing Process in ou rf actory

SHI PMEN T proce ss D imen si ona l control …

Packages w il l be prepared Di mensio ns of our g alva nizi ng bath Lo catio n o f hol es, di ameters

accordi ng to you rnee ds. Fi nal che ck L15. 5m x W1. 8m x D 3.2 m etc…

O bservin g f or

the remnants

of gal vanizi ng,

coa ti ng qual ity,

burrs, etc…

Flowsheet of operationforTubes

Step 1: Step 2:

Supplying raw material Qualty control Warehouse Swaging machine Qualty control Multi driller machine Cleaning process

(Steel tubes)

process

Supplier: We have a QC process Equipment: Equipment:

NOKSEL according to EN 1090-Exc3 We have 2 different swaging machine which we built but, We are planing to buy a new muti driller machine.

Çınar Boru besides we will use your we are planing to build a new machine for your product.

http://www.noksel.com.tr/index.php/en/home.html?view=featured ITP to QC check&report. Producer: TURSAM Producer: We are in searching period.

http://www.cinarboru.com/en_US

We will inform you when we get.

After the drilling process,

we are planing to clean

surfaces&edges from burr.

Step 5: Step 4: Step 3: Qualty control

process

Packaging Qualty control Hot Dip Galvanizing Process in our factory

SHIPMENT process Dimensional control…

Packages will be prepared Dimensions of our galvanizing bath Location of holes, diameters

according to your needs. Final check L15.5m x W1.8m x D3.2m etc…

Observing for

the remnants

of galvanizing,

coating quality,

burrs, etc…

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