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<strong>Yellow</strong>.<br />

<strong>The</strong> <strong>Klingspor</strong><br />

Customer Magazine<br />

<strong>Edition</strong> <strong>1|2020</strong><br />

Powerhouse<br />

<strong>The</strong> DT 350 BT kicks on the turbo<br />

at the construction site. Page 6<br />

An accomplished<br />

all-rounder<br />

<strong>The</strong> Kronenflex ® cutting-off wheel is celebrating its 70th birthday this year – and is commemorated<br />

with one of the best Kronenflex ® iterations of all time: the Kronenflex ® EDGE. Page 4<br />

TO BE WON<br />

A FLEX angle grinder and<br />

a box of Kronenflex ® EDGE<br />

wheels, which will go on<br />

sale in March. Page 3<br />

An illuminating visit<br />

YouTuber Michael Truppe was our guest at<br />

<strong>Klingspor</strong> in early December. Page 7<br />

Bring out the shine<br />

Reasons why bathroom specialist KEUCO puts<br />

their trust in <strong>Klingspor</strong>. Page 2


2 FITTINGS PRODUCTION<br />

<strong>Yellow</strong>. <strong>The</strong> <strong>Klingspor</strong> Customer Magazine <strong>1|2020</strong><br />

On average, Germans wash their<br />

hands between six and ten times a<br />

day – many of them using bathroom<br />

fittings crafted by esteemed bathroom<br />

furnishings maker KEUCO.<br />

1.<br />

Pristine!<br />

To ensure flawless surfaces and boost their productivity, bathroom<br />

specialist KEUCO relies on abrasive belts made by <strong>Klingspor</strong> for the<br />

manufacturing of their fittings and accessories.<br />

3.<br />

Shower, brush your teeth, and wash<br />

your hands: the importance of<br />

personal hygiene is taught to every<br />

German at an early age. On an ordinary<br />

day, Germans take a shower for six to ten<br />

minutes, grab their tooth brush twice a<br />

day and wash their hands six to ten times.<br />

Personal hygiene? Essential to more than<br />

50 million Germans.<br />

<strong>The</strong>y are supported in their daily<br />

grooming efforts by bathroom furnishings<br />

makers such as KEUCO. Head-quartered in<br />

the North Rhine-Westphalian town of<br />

Hemer, the eminent manufacturer offers a<br />

product range that includes both premium<br />

fittings and matching accessories. Better<br />

yet, the company produces 93 per cent of<br />

their products in Germany.<br />

Pivotal grinding quality<br />

<strong>The</strong> person in charge of ensuring that all<br />

products possess a uniform surface is Jens<br />

Weide, head of the grinding shop at<br />

KEUCO. Aside from achieving the perfect<br />

finish, his job also involves the creation of<br />

surfaces that are easy to maintain and<br />

offer an exceptionally deep shine that will<br />

lose none of its beauty and quality over<br />

time. “To accomplish this, we grind,<br />

polish, purify, and chrome-plate every<br />

single part”, reports Weide.<br />

This may sound easy, but often proves<br />

a challenge – depending on the material.<br />

“Especially zinc die-casting parts require a<br />

substantial amount of grinding<br />

experience”, reveals Weide. <strong>The</strong> reason:<br />

the material is made up of a dense top<br />

surface and a porous subsurface. If you<br />

grind off too much from the top surface,<br />

you will end up with a chrome layer that is<br />

full of holes.<br />

But, this is not the only challenge to<br />

overcome. Another formidable task is<br />

choosing the appropriate abrasive belt.<br />

“As a manufacturer, we are looking for<br />

tools that offer a long service life without<br />

compromising on accuracy”, says Weide.<br />

For the longest time, a tool matching that<br />

description for zinc die-casting parts did<br />

not exist. <strong>The</strong> material of the available<br />

tools smeared so much that it would clog<br />

the spaces between the grains of the<br />

abrasive belt, reducing the performance<br />

of the belt to zero. A premature change of<br />

the belt was commonplace.<br />

Extended service life<br />

“<strong>The</strong>se shortcomings prompted us to turn<br />

to <strong>Klingspor</strong> a while ago” , discloses Weide.<br />

With great success. “<strong>The</strong> suggestions we<br />

received from KEUCO put us in a position to<br />

design a belt for grinding zinc die-casting<br />

parts“, says Uwe Behrendt, Key Account<br />

Manager at <strong>Klingspor</strong>. “It keeps the grit<br />

from becoming smeared up, lengthening<br />

the service life by a factor of 14.” Unlike<br />

ordinary belts, which usually need to be<br />

changed out every 120 parts, our belt will<br />

last for 1,600 parts.<br />

“That is enormous”, says Weide. After<br />

all, the increased service life affords<br />

KEUCO a twofold advantage: fewer<br />

production shut-downs and, thus, reduced<br />

expenses for abrasives and a plus in<br />

productivity. Factors that may give the<br />

company an edge over their competitors.<br />

Also reason enough for both companies<br />

to expand their cooperation. “In an<br />

effort to support KEUCO the best I can, I<br />

visit their premises at least once a month“,<br />

says Behrendt. “If the need arises, I can<br />

assess processes, encourage experiments<br />

and look for alternative solutions – assuming<br />

the role of an external adviser who can<br />

offer a view from a different vantage<br />

point.” Weide agrees: “We learn a great<br />

deal from <strong>Klingspor</strong>. But, as far as the<br />

grinding of our products is concerned,<br />

<strong>Klingspor</strong> is learning from us as well.” ■<br />

You will find more information<br />

on the products made<br />

by KEUCO at:<br />

www.keuco.com<br />

For more information on<br />

our abrasive belts, visit<br />

www.klingspor.de<br />

2.<br />

4.<br />

1. To manufacture fittings and accessories,<br />

the experts at KEUCO use blanks that are made<br />

of brass or zinc die-cast.<br />

2. Before they are installed in the bathroom,<br />

the fittings are ground by hand or with the help<br />

of a robot.<br />

3. Once ground, the fittings are polished and<br />

purified. Only after these steps will they be given<br />

their chrome coating in the electroplating shop.<br />

4. Before the finished fittings leave the KEUCO<br />

factory, they are subjected to a final inspection.


<strong>Yellow</strong>. <strong>The</strong> <strong>Klingspor</strong> Customer Magazine <strong>1|2020</strong><br />

THE KLINGSPOR WORLD<br />

3<br />

New<br />

responsibilities<br />

Personnel matter.<br />

Complementing his current<br />

responsibilities as Sales<br />

Director Germany, Austria,<br />

and Switzerland, Dirk Köpsel started working as the new Head of<br />

Marketing and Sales in Western Europe on January 1, 2020. His<br />

objective in assuming this role is to further bolster the impact of the<br />

marketing and sales activities undertaken by the abrasives<br />

manufacturer. “My goal is to provide for a closer cooperation and more<br />

finely tuned coordination between the European subsidiaries”, says<br />

Köpsel. “First and foremost on my agenda are the topics of e-commerce<br />

and brand awareness.“■<br />

Spring sales event<br />

Free gift. Held between February 3 and March 27, 2020 under the motto of<br />

“We are celebrating – come join us”, this year’s spring sales event is treating<br />

<strong>Klingspor</strong> <strong>customer</strong>s to a special free gift: a 5-litre keg of Westerwald Bräu<br />

brandishing the design of the <strong>Klingspor</strong> corporation. <strong>The</strong> promotion applies<br />

to the three product bundles that are launched to commemorate the<br />

anniversary of the Kronenflex ® brand: “Cutting”, composed of 300 cuttingoff<br />

wheels for steel and stainless steel, “Cutting and grinding”, comprising<br />

200 cutting-off wheels and 80 abrasive mop discs”, and “Diamond”, which<br />

includes 12 laser-welded diamond cutting blades. ■<br />

BBelt joint<br />

for<br />

<strong>The</strong> transformation of abrasive<br />

paper and abrasive cloth into an<br />

abrasive belt requires a permanent<br />

connection of the paper / cloth<br />

ends. Essential in this regard: an<br />

abrupt transition at the junction<br />

must be avoided. This is why the<br />

belt joint runs at a 45 to 80 degree<br />

angle to the running direction of<br />

the belt. <strong>The</strong> general shape of the<br />

belt joint varies with the backing of<br />

the abrasive and the application for<br />

which the belt will be used. An<br />

overlap joint is formed by two ends<br />

that are reciprocally bevelled, laid<br />

on top of each other and joined by<br />

compression. <strong>The</strong> ends of a butt<br />

joint abut each other and are joined<br />

by means of a strip of film. ■<br />

His former career as an American Football player allowed Malte Schwenzfeier (right) to<br />

build up an extremely powerful physique – which now serves him well in his capacity as a<br />

bobsled pusher.<br />

Talent discovered<br />

Bobsleighing. When Malte Schwenzfeier entered into the staff<br />

competition <strong>Klingspor</strong> held in 2018 to celebrate their 125th anniversary,<br />

he had no idea that this moment would turn his life upside down. “In the<br />

spirit of the company’s role as sponsor of the German Bobsleigh and Luge<br />

Association (BSD), we were challenged to push a bobsled”, reports the<br />

24-year-old. <strong>The</strong> fastest competitor was awarded tickets to the Bobsleigh<br />

World Cup in Winterberg – and Schwenzfeier won. “<strong>The</strong> experience of the<br />

win and the subsequent visit to the World Cup had piqued by interest, and<br />

I was dying to give the sport a serious try.” With success. Since March he<br />

has been a member of the Wiesbaden training group, run by the BSD –<br />

and won first place in the German junior championship competition in the<br />

bobsled piloted by his team mate Philipp Zielasko. ■<br />

Basic Knowledge Compact<br />

Whether printed or digital: the<br />

brochure “Basic Knowledge<br />

Compact” by <strong>Klingspor</strong> provides<br />

the user with 23 pages<br />

of collected fundamentals on<br />

the topics of abrasives – including<br />

valuable tips for the<br />

user’s daily work routine. ■<br />

<strong>The</strong> angle grinder L 10-11<br />

125 with a heavy duty<br />

motor, microprocessor<br />

electronics and optimised<br />

cooling.<br />

Win your own FLEX<br />

angle grinder!<br />

All we need is:<br />

Your story with a Kronenflex ® cutting-off wheel<br />

Imprint<br />

Publisher <strong>Klingspor</strong> Management GmbH & Co. KG;<br />

Commercial Register: Wetzlar, No. A 7011;<br />

represented by: <strong>Klingspor</strong> Verwaltungs GmbH;<br />

Commercial: Wetzlar, No. B 3020; 35708 Haiger,<br />

Head Office: Hüttenstraße 36, 35708 Haiger, Germany<br />

Managing Directors: Dipl.-Ing. Jan Gaj, Dr. rer. pol.<br />

Hoang Duy Nguyen, Dr.-Ing. Hans-Jörg Seifert<br />

VAT No. DE 267856784<br />

Contact: E-mail: gelb@klingspor.de,<br />

Tel.: +49 2773-922-0<br />

Responsible according to the German Press Law<br />

Alexander Wagener<br />

Realisation muehlhausmoers corporate<br />

communications gmbh, www.muehlhausmoers.com<br />

Editorial Team: Rebecca Lorenz; Design: Sabine<br />

Schiemann; Production: Michael Konrad<br />

Printing braun-network GmbH,<br />

www.braun-network.com<br />

Print run 25,000<br />

Photo credits Title and page 3: FLEX; page 2: KEUCO;<br />

page 3, top right: Bob und Athletikstützpunkt<br />

Wiesbaden; page 7, tear-off edge: AndrewScherbackov/iStock<br />

photo. <strong>The</strong> rights of all unlisted images<br />

belong to <strong>Klingspor</strong>.<br />

Customer and advertising <strong>magazine</strong> of the <strong>Klingspor</strong><br />

Group. No responsibility is assumed for the correctness<br />

or completeness of this content. <strong>The</strong> opinions and<br />

content expressed do not necessarily represent the<br />

opinions of the editorial team or the publisher.<br />

You can download<br />

the brochure here:<br />

www.klingspor.de<br />

Copyright: All rights reserved, <strong>Klingspor</strong> Management<br />

GmbH & Co. KG, Hüttenstr. 36, 35708 Haiger,<br />

Germany<br />

<strong>The</strong> content including its constituent parts (such as<br />

layout, images, graphics, etc.) are protected by<br />

copyright. <strong>The</strong>y may only be copied and printed out<br />

for private use or for information purposes if a<br />

copyright notice is included. <strong>The</strong> content may not be<br />

replicated or used in your own publications without<br />

the prior written authorisation of <strong>Klingspor</strong><br />

Management GmbH & Co. KG.<br />

We expressly allow and welcome the quoting of our<br />

content provided the correct source and links to our<br />

website are included.<br />

Marking the 70th birthday of a wheel steeped in tradition, we are<br />

eager to learn your personal Kronenflex ® story. Share your<br />

experience and win a powerful FLEX angle grinder and a tin of<br />

our new Kronenflex ® EDGE cutting-off wheels.<br />

Participation is very easy: send us your story along with your<br />

name and address<br />

by email to: gewinnspiel@klingspor.de<br />

or by postal mail to:<br />

<strong>Klingspor</strong> Management GmbH & Co. KG, Hüttenstr. 36,<br />

35708 Haiger, Germany<br />

<strong>The</strong> closing date is 30 April 2020.<br />

<strong>The</strong> winner will be picked from<br />

the draw. <strong>The</strong> judges' decision is<br />

final. All personal details will be<br />

treated as confidential.<br />

Only available from<br />

participating dealers.<br />

<strong>The</strong> box contains<br />

25 Kronenflex® EDGE<br />

cutting-off<br />

wheels.


4 KEYWORD KRONENFLEX ® <strong>Yellow</strong>. <strong>The</strong> <strong>Klingspor</strong> Customer Magazine <strong>1|2020</strong><br />

Revolutionary<br />

by tradition<br />

In 1950 <strong>Klingspor</strong> developed the world's first high-speed cutting-off<br />

wheel under the name of Kronenflex ® . <strong>The</strong> Kronenflex ® EDGE will write<br />

the next chapter in this success story – and raise the bar for the market<br />

starting in March of 2020.<br />

A<br />

high-speed cutting-off wheel? Nobody had heard<br />

of such a thing in 1950. Back then, traditional<br />

grinding discs and cutting-off wheels – often<br />

measuring 6 and 13 millimetres in thickness – reigned<br />

supreme. “<strong>The</strong> discs available at that time were not<br />

suitable to be paired with the newly invented high-speed<br />

tools“, notes Kiran Sebastian, member of <strong>Klingspor</strong>’s<br />

Business Development team. No wonder then that Carl<br />

<strong>Klingspor</strong> quickly teamed up with tool manufacturers in<br />

1950 to develop the first high-speed cutting-off wheel<br />

under the brand name Kronenflex ® .<br />

Breaking entirely new ground at the time, the<br />

revolutionary innovation not only made the workplace<br />

safer but also boosted the cutting speed while reducing<br />

wear at the same time. Milestones that have remained the<br />

standard by which even modern product developments<br />

are measured today. “Over the years, we have enhanced<br />

our Kronenflex ® portfolio continuously”, states Sebastian.<br />

Another reason why he is convinced that: “<strong>The</strong> new<br />

Kronenflex ® EDGE, which will become available in March<br />

of 2020, will be the best Kronenflex ® cutting-off wheel<br />

there has ever been.“<br />

A true all-rounder<br />

What makes this new wheel so good? “Well, for one thing,<br />

its grain”, explains Sebastian. <strong>The</strong> reason is that the<br />

mono-crystalline grain used during the production of the<br />

Kronenflex ® EDGE is self-sharpening. This is because: the<br />

grain is shed during every use of the cutting-off wheel.<br />

<strong>The</strong> resulting minuscule cracks and fissures provide for<br />

renewed sharpness, preserving the wheel’s uniform<br />

sharpness and cutting performance throughout the<br />

cutting process.<br />

Another stand-out feature is the thickness of the<br />

wheel. While only 1.2 millimetres thick, the Kronenflex ®<br />

EDGE merges all benefits offered by standard 1.0 and 1.6<br />

millimetre cutting-off wheels. “Whether you use it on<br />

steel, stainless steel, aluminium, sheet metal, profiles or<br />

solid material: our tests have shown that the Kronenflex ®<br />

EDGE is an excellent choice for metal of nearly all types<br />

and thicknesses“, knows Sebastian. “Better still, it cuts<br />

substantially faster and shows significantly less wear than<br />

1.6 millimetre and 1.0 millimetre wheels, respectively.”<br />

However, performance and service life were only two<br />

focal points during the development of the Kronenflex ®<br />

EDGE. “When you ask users what they would like to see in<br />

a new wheel, the answer is always the same”, says<br />

Sebastian with a smirk. “<strong>The</strong> trifecta of first-rate cutting<br />

performance, minimum wear and, of course, a work<br />

experience that is as pleasant and safe as possible.” As a<br />

founding member of the Organisation for the Safety of<br />

Abrasive Tools, <strong>Klingspor</strong> always strives to provide onthe-job<br />

safety that goes above and beyond the<br />

requirements stipulated by law.<br />

This effort is definitely reflected in the Kronenflex ®<br />

EDGE as well. It develops only a negligible amount of heat<br />

and vibrations. “As a result, the users benefit from a<br />

performance that combines a clean cut with an<br />

exceptionally pleasant way of working”, notes Sebastian.<br />

<strong>The</strong> consequence: occupational illnesses, e.g. circulatory<br />

disorders, caused by vibrations can be prevented for the<br />

long term.<br />

“Users can enhance their work experience even further<br />

if they take to heart one simple tip”, says Sebastian.<br />

And that is: refrain from exerting too much pressure on<br />

tool and cutting-off wheel. “If relying solely on the power<br />

of the tool and the cutting-off wheel, you will find that<br />

you can apply less force and utilise the maximum ability of<br />

the Kronenflex ® EDGE in terms of cutting performance<br />

and service life.“ ■<br />

Sharp, swift, and safe<br />

Cutting-off wheel<br />

EDGE<br />

Properties<br />

Winkelschleifer<br />

Hardness E E E E E E E<br />

Aggressiveness E E E E E E D<br />

Service life E E E E E E E<br />

Bohrmaschine<br />

Drehzahlgeregelter<br />

Winkelschleifer<br />

Materials<br />

Stainless steel<br />

Steel<br />

Aluminium<br />

Fugenschneider<br />

Winkelschleifer mit<br />

J<br />

J<br />

J<br />

Hubbalken mit<br />

Marmorierkörpern<br />

Motortrennschleifer<br />

Advantages<br />

Stationäre Trenn-<br />

Tischmaschine<br />

NEW<br />

‣‣<br />

High performance cutting-off wheel with<br />

self-sharpening abrasive grain<br />

‣‣<br />

First-rate cutting performance at a long service life<br />

Abgewinkelter<br />

Biegsame Welle<br />

Benzintrenner mit<br />

‣‣<br />

Wide Stabschleifer range of applications<br />

Klemmvorrichtung<br />

Kehlnahtschleifer<br />

Tischsäge<br />

Mauerschlitzfräse<br />

Stationäre Trenn- Parkettschleifer Bohrständer


<strong>Yellow</strong>. <strong>The</strong> <strong>Klingspor</strong> Customer Magazine <strong>1|2020</strong><br />

KRONENFLEX ®<br />

5<br />

1950<br />

witnessed the development<br />

of the first Kronenflex<br />

® cutting-off wheel.<br />

45<br />

KILOGRAMS<br />

Breaking load at a<br />

circumferential speed of 80 m/s<br />

– these are the values achieved<br />

by the very first Kronenflex ®<br />

during testing.<br />

1.2<br />

MILLIMETRES<br />

is the thickness of the new<br />

Kronenflex ® EDGE cutting-off<br />

wheel. For comparison: the<br />

thinnest cutting-off wheel<br />

prior to the inception of the<br />

Kronenflex ® in 1950 was six<br />

millimetres thick.<br />

40<br />

PER CENT<br />

less loss in performance due<br />

to environmental influences<br />

can be achieved by storing<br />

the Kronenflex ® EDGE in the<br />

box.


6 PRODUCT HIGHLIGHTS<br />

<strong>Yellow</strong>. <strong>The</strong> <strong>Klingspor</strong> Customer Magazine <strong>1|2020</strong><br />

Cool grains<br />

<strong>The</strong> reasons why the agglomerate belt CS 326 Y provides<br />

for a pristine finish when used for cylindrical grinding on<br />

stainless steel.<br />

<strong>The</strong> production of<br />

agglomerate belts<br />

involves abrasive<br />

grains of identical size<br />

that are shaped into larger<br />

granulates and bonded to a<br />

carrier belt.<br />

A<br />

beverage producer in the East of<br />

Germany: the ingredients for a soft<br />

drink are stored in large stainless<br />

steel tanks. When the mix in the bottling<br />

plant starts running low, a fresh supply is<br />

pumped through stainless steel pipes – 24<br />

hours a day, seven days a week. “An<br />

operation like that has to rely on sanitary<br />

conditions one hundred per cent”, knows<br />

Yusuf Acikel, Business Development<br />

Manager at <strong>Klingspor</strong>. “Perfect hygiene<br />

can only be achieved with perfectly<br />

manufactured stainless steel products.”<br />

No wonder that manufacturers in the<br />

foodstuffs, drinks and tobacco industry as<br />

well as chemical and pharmaceutical<br />

companies demand nothing but the best<br />

quality from their suppliers. “Instrumental<br />

to supreme quality in stainless steel products<br />

is, first and foremost, a consistent<br />

scratch depth”, explains Acikel. “<strong>The</strong><br />

surface needs to be as uniform as possible<br />

– because even deviations by a few<br />

micrometres can have a major impact.”<br />

Steady results<br />

Always a challenge – even for producers of<br />

stainless steel products. “You as the<br />

supplier have to ensure consistent surface<br />

outcomes without losing sight<br />

of the cost you incur by the<br />

abrasives”, notes Acikel.<br />

One possible solution:<br />

agglomerate or long-life<br />

abrasive belts such as the<br />

CS 326 Y.<br />

“Designed for cylindrical<br />

grinding, the CS 326 Y<br />

is furnished with a socalled<br />

Kulex agglomerate”,<br />

discloses Acikel. Its production involves<br />

multiple abrasive grains of identical size<br />

that are shaped into larger granulates and<br />

bonded to a carrier belt. “<strong>The</strong> grains that<br />

are used up during the grinding process<br />

are shed, exposing fresh abrasive grains;<br />

this allows the belt to ensure a consistent<br />

scratch depth combined with a clean<br />

scratch pattern.”<br />

<strong>The</strong> ability of the CS 326 Y to sharpen<br />

itself offers the users yet another benefit:<br />

it extends service life, thus reducing the<br />

time needed for retooling and the cost of<br />

the abrasives during production. “No<br />

wonder that the CS 326 Y is our bestselling<br />

agglomerate belt at the moment”,<br />

says Acikel. “This is thanks to the fact that<br />

our agglomerate belts offer our <strong>customer</strong>s<br />

not only the performance and service life<br />

they need – but also quality made in<br />

Germany.“ ■<br />

For more information<br />

on our agglomerate<br />

belts, visit www.<br />

klingspor.de<br />

A powerhouse for concrete<br />

With their new diamond cutting blade DT 350 BT<br />

<strong>Klingspor</strong> is kicking up the cutting speed in<br />

the construction industry.<br />

Ten to eleven kilograms – that is the<br />

average weight of a modern petrolpowered<br />

cutter. “Since the weight is<br />

exclusively supported by the arms,<br />

working with the tool is taxing”, knows<br />

Ibraim Lapa, Director of Business<br />

Development. “Currently, the only way to<br />

make work more comfortable is to execute<br />

the cuts in the fastest way possible.”<br />

To accomplish exactly that, <strong>Klingspor</strong><br />

has been carrying since February the DT<br />

350 BT, a diamond cutting blade that is<br />

tailored to the needs of the construction<br />

industry thanks to its unparalleled<br />

aggressiveness and cutting performance.<br />

“<strong>The</strong> key advantage to the user lies in the<br />

turbo segment incorporated in the tool”,<br />

says Lapa. “<strong>The</strong> cuts integrated into this<br />

turbo segment minimise friction – thus<br />

allowing for faster cutting speeds.”<br />

Properties that are of particular<br />

importance during work on<br />

reinforced concrete. “<strong>The</strong><br />

construction industry uses this<br />

material in a wide variety of tensile<br />

and compressive strengths. This is<br />

why our development efforts also<br />

factored in that the blade needs to<br />

be suited equally well for all<br />

common standard classes”, reveals<br />

Lapa.<br />

Despite offering a higher cutting<br />

speed, the new blade does not make any<br />

compromises when it comes to on-the-job<br />

safety. “Just as with all of our diamond<br />

cutting blades, we check each segment of<br />

the DT 350 BT individually – in line with<br />

our policy to only supply blades that<br />

satisfy both the minimum statutory<br />

requirements and the strict standards<br />

established by the Organisation for the<br />

Safety of Abrasives.” ■<br />

For more<br />

information on the<br />

DT 350 BT, visit:<br />

www.klingspor.de<br />

In turbo mode<br />

Diamond cutting blade<br />

DT 350 BT EXTRA<br />

Properties<br />

Winkelschleifer<br />

Design Laser-welded<br />

Segmenting Turbo<br />

Aggressiveness E E E E E E D<br />

Bohrmaschine<br />

Service life E E E E D D D<br />

Advantages<br />

Drehzahlgeregelter<br />

Winkelschleifer<br />

Materials<br />

Concrete<br />

Construction site<br />

materials<br />

Fugenschneider<br />

‣‣<br />

Universal product with laser-welded turbo segments<br />

for general construction Kehlnahtschleifer material Tischsäge<br />

‣‣<br />

Fast and effortless cutting<br />

‣‣<br />

Excellent price/performance ratio<br />

Winkelschleifer mit<br />

Hubbalken mit<br />

Marmorierkörpern<br />

Mauerschlitzfräse


<strong>Yellow</strong>. <strong>The</strong> <strong>Klingspor</strong> Customer Magazine <strong>1|2020</strong><br />

2.<br />

FACTORY VISIT<br />

7<br />

1.<br />

3.<br />

5.<br />

4.<br />

6.<br />

A day at<br />

<strong>Klingspor</strong><br />

7.<br />

8.<br />

In his quest to find answers to the various questions his viewers have<br />

on the topic of abrasives, YouTuber Michael Truppe spent a day in<br />

December as a guest at <strong>Klingspor</strong>.<br />

What is the grit on an abrasive paper made of? Do<br />

you really have to observe the running direction<br />

printed on the product while working? And, is<br />

there an actual difference between premium and low-cost<br />

abrasives? In an effort to answer this and other questions<br />

asked by the 286,000 subscribers to his YouTube channel<br />

Let`s Bastel, Michael Truppe paid the production team at<br />

<strong>Klingspor</strong> in Haiger a visit in early December.<br />

Sound tips for do-it-yourselfers<br />

<strong>The</strong> expressed goal of this YouTuber, who is a favourite<br />

with a myriad of tinkerers and do-it-yourselfers: collect as<br />

much information as possible – and afford his viewers<br />

exciting insights into the production of abrasives. <strong>The</strong><br />

support he receives does not only come from his camera<br />

man but also from a large number of <strong>Klingspor</strong>'s product<br />

experts. “We have been keeping tabs on this YouTube<br />

channel for quite some time”, says Christin Rabitz, PR and<br />

Social Media Manager at <strong>Klingspor</strong>. “This is why the<br />

decision to join in came to us quickly.”<br />

No sooner said than done – and, before the first day<br />

was out, the channel produced two videos that received<br />

more than 40,000 clicks shortly after they were posted at<br />

the end of January. “<strong>The</strong> fact that many of our viewers are<br />

not professional craftsmen is exactly the reason why we<br />

focus on providing comprehensive tips and notes on the<br />

use of abrasives”, details Rabitz. “After all, no matter<br />

which product they work with in their project: they should<br />

be safe while using it.”<br />

This is why <strong>Klingspor</strong> did not hesitate when asked to<br />

provide a look behind the scenes of production – because<br />

the importance of the grit, chromaticity and running<br />

direction cannot be truly grasped without an<br />

understanding of production. “Yet, the production<br />

process offers more than just valuable information – it<br />

also separates premium abrasives from their cheap<br />

counterparts”, says Rabitz. “We have nothing to hide in<br />

this department.” ■<br />

1. In order not to miss anything, every single<br />

step of production is carefully documented.<br />

2. Truppe also brought along a host of<br />

questions submitted by his viewers.<br />

3. For instance: what does the belt joint<br />

have to do with the running direction?<br />

4. Despite the vast volume of information:<br />

the mood was exuberant.<br />

5. So much so that Truppe felt encouraged to<br />

perform a quality inspection of the cutting-off<br />

wheels himself.<br />

6. He quickly learned: what you need is speed<br />

when it comes to bonding abrasive belts.<br />

7. Truppe was particularly fascinated with<br />

the machines and the way they operated.<br />

8. But, during his visit of the factory,<br />

he collected not only impressions but abrasives<br />

as well.<br />

<strong>The</strong> videos taken of<br />

the factory visit<br />

are available on:<br />

www.youtube.com


8 CHOICE OF ABRASIVES<br />

<strong>Yellow</strong>. <strong>The</strong> <strong>Klingspor</strong> Customer Magazine <strong>1|2020</strong><br />

Grinding tips for<br />

professionals<br />

Part 7:<br />

Abrasive<br />

For more info, log on to:<br />

www.youtube.com<br />

Abrasive disc, fibre disc or abrasive mop disc? <strong>The</strong>re are many different ways to<br />

grind metal. Our expert explains which benefits the various abrasives have to offer and<br />

how their service life can be extended for the long term.<br />

What is the primary focus of every<br />

training session?”, asks Gavin<br />

Smith, trainer and director of<br />

Business Development at <strong>Klingspor</strong> UK.<br />

“Safety! Not far behind is the question of<br />

how to tap the maximum performance and<br />

lifetime of the products”. He knows of<br />

which he speaks – after all, Smith's<br />

profound experience stems not only from<br />

his 33 years at <strong>Klingspor</strong> but also from<br />

hundreds of training sessions and<br />

instructional videos he posted on YouTube.<br />

“If you want to grind metal, you can opt<br />

between an abrasive disc, a fibre disc and<br />

an abrasive mop disc”, explains Smith.<br />

“<strong>The</strong> choice users make hinges on the kind<br />

of stock removal rate, versatility and cost<br />

they expect.”<br />

<strong>The</strong> angle is important<br />

Abrasive discs, for instance, offer the<br />

advantage of being affordable and<br />

versatile. What is more, they can be used to<br />

reach places that would be hard to access<br />

with other tools. “Achieving the highest<br />

performance requires that you choose the<br />

correct angle of attack”, informs Smith.<br />

Approx. 30 degrees are ideal. If operating<br />

with a steeper or flatter angle, you will<br />

reduce the aggressiveness of the disc – and<br />

accelerate wear in the process.<br />

Creating the perfect finish will then<br />

require an additional tool: the fibre disc.<br />

“This product comes with three types of<br />

grains, each with its own unique<br />

properties”, says Smith. <strong>The</strong> first one,<br />

aluminium oxide, loses its aggressiveness<br />

quickly, thus providing for a clean finish.<br />

This makes this grain ideal for fine metals.<br />

Your profile partner<br />

<strong>The</strong> second one, zirconium, is a selfsharpening<br />

grain with great aggressiveness.<br />

“Our current best-seller, however, is<br />

ceramic grain”, discloses Smith. This is<br />

because it marries a long service life with<br />

good stock removal rates and minimum<br />

heat generation to create a clean finish on<br />

high-alloyed and non-alloyed materials.<br />

However, the choice of fibre disc is not<br />

the only factor that affects performance.<br />

“Fibre discs also require a matching backing<br />

pad”, says Smith. His recommendation for<br />

fine grinding and fine grits is the medium<br />

hard version, while he considers the harder<br />

version to work best for higher removal<br />

rates and coarse grits. “If the backing pad<br />

you are using is too small, worn out or<br />

damaged, the lifetime of the disc will be<br />

diminished.”<br />

Smith’s overall favourite, however, is<br />

the abrasive mop disc. “In my opinion, this<br />

tool offers the best price-performance<br />

ratio.” <strong>The</strong> reason: it is capable of<br />

completing two work steps: stock removal<br />

and surface finishing. “Better yet, abrasive<br />

mop discs possess a long lifetime and<br />

provide for enhanced on-the-job safety.”<br />

For instance, they generate a much lower<br />

amount of noise, vibrations, and dirt.<br />

“However, picking the right backing is<br />

essential here, too”, declares Smith.<br />

Machines with lower power are best paired<br />

with cotton backings. High-speed<br />

machines, on the other hand, should be<br />

used with a backing made of a cottonpolyester<br />

mix. “If you combine these<br />

choices with a flat grinding angle, you will<br />

utilise the maximum lifetime of the<br />

product.“ ■<br />

For two years now Gavin Smith has been producing<br />

YouTube videos for <strong>Klingspor</strong>. Our objective: share<br />

<strong>Klingspor</strong>'s abrasives expertise with users across the globe<br />

– and provide them with useful tips that will make it easier<br />

for them to use the tools with great efficiency in their daily<br />

work routine. Ten videos on the subject areas of weld seam<br />

finishing and diamond cutting blades are already available in<br />

different languages on YouTube.<br />

This year, we will be adding the subject area of wood<br />

processing.<br />

At a glance<br />

You will find additional information on the topics of abrasive disc, fibre disc and stock removal<br />

in the following videos.<br />

1. <strong>The</strong> tutorial on<br />

stock removal:<br />

www.youtube.com<br />

2. <strong>The</strong> tutorial on<br />

fibre disc backing<br />

pads:<br />

www.youtube.com<br />

3. <strong>The</strong> tutorial on<br />

thin cutting-off<br />

wheels:<br />

www.youtube.com

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