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ELECTRICAL<br />

INSULATION<br />

Product Range<br />

S.E.G. ROYAL-DIAMOND, S.A.<br />

Camí del Cementiri, s/n.<br />

08319 DOSRIUS (Barcelona) - Spain<br />

Tel. +34 93 791 80 06 - Fax +34 93 791 91 25<br />

P.O Box 160<br />

08300 MATARÓ (Barcelona) - Spain<br />

www.<strong>royal</strong>-<strong>diamond</strong>.es


IMPREGNATION AND FINISH VARNISHES<br />

RESIS-<br />

TANCE<br />

(ºC)<br />

PRODUCT<br />

CHARACTERISTICS MAIN CHARACTERISTICS<br />

DRYING<br />

METHOD<br />

COLOUR VISCOSITY<br />

20ºC (SEC.)<br />

DENSITY<br />

(grs/cm 3 )<br />

FIXED<br />

MATERIAL<br />

(%)<br />

INSULATION<br />

10 Micron<br />

(V)<br />

130 ROYALAC 30 Air Yellow 18 0.92 30 1200 F<br />

SOL-<br />

VENT<br />

155 ROYALAC 125 Air No colour 20 0.98 40 1300 F, F-5<br />

155 ROYALAC 129 Air<br />

Yellow,<br />

orange,<br />

no colour<br />

18 0.9 37 1300 F<br />

155 ROYALAC 158 Oven Yellow 15 0.96 30 1300 F-5<br />

155 ROYALAC 240 Oven Yellow 45 0.97 45 1300 F-5<br />

155 ROYALAC 521 Oven Yellow 75 0.97 43 1300 F-5<br />

155<br />

155<br />

180<br />

ANTIFLASH<br />

G-144<br />

ANTIFLASH<br />

505<br />

ROYALAC<br />

525 MA<br />

Air Red 35 1.04 50 1300 F-5<br />

Air Red 45 1.2 61 1300 F-5<br />

Oven Yellow 110 0.97 43 1400 F-5<br />

180 E-524 TS Oven Yellow 90 0.98 30 1500 TS<br />

180 WE-203 Oven No colour 60 1.03 50 1100 Water<br />

180<br />

180<br />

ROYALAC<br />

210 SR<br />

ANTIFLASH<br />

214 SR<br />

Air<br />

Oven<br />

Air<br />

Oven<br />

No colour 35 1.03 50 930 F-5<br />

Red 45 1.04 50 930 F-5<br />

Only distinguishing features mentioned here. If<br />

you require more information there are specific<br />

technical leaflets available.<br />

General repair. Normal electric motors and<br />

static material.<br />

Air dried giving the <strong>sa</strong>me level of hardness and<br />

consistency as an ovendried varnish.<br />

Ultra-fast drying. Good chemical and oil<br />

transformer resistance.<br />

Easy drying. Clean work and good finish. Stators<br />

and small transformers.<br />

Excellent mechanical properties. For coils which<br />

need special consistency. Small transformers to<br />

avoid vibration.<br />

Excellent age-resistance. Good Insulation<br />

against damp and humidity. Univer<strong>sa</strong>l varnish<br />

(all types of electric machines).<br />

Anti-arc electro-enamel. Protects coils from<br />

humidity and dust. Protects and finishes all<br />

types of material.<br />

Electro-enamel epoxy bicomponent. Excellent<br />

chemical resistance.<br />

Very high resistance and elasticity. High<br />

resistance to humidity and transformer oils.<br />

Impregnation stators, transformers. Good<br />

stability in tanks.<br />

Standardised UL. High resistance Freon 22<br />

and Pyralene. Excellent binding power. Electric<br />

motors and transformers.<br />

Standardised UL. Resistance Freon 22 and<br />

Pyralene. Excellent binding power. Electric<br />

motors and transformers.<br />

Silicone varnish. Suitable for materials for use<br />

with high temperature, aggressive smoke,<br />

humidity etc.<br />

Electro-enamel anti-arc. Protects coils from<br />

humidity and dust. Protects and finishes all<br />

types of material.


IMPREGNATION, POTTING AND FILLING RESINS<br />

RESIS-<br />

TANCE<br />

(ºC)<br />

200<br />

180<br />

120<br />

130<br />

130<br />

135<br />

140<br />

135<br />

135<br />

130<br />

155<br />

155<br />

155<br />

180<br />

PRODUCT<br />

DIAPOL<br />

788/200<br />

DIAPOL<br />

790<br />

DIAPOL<br />

510<br />

DIAPOL<br />

509<br />

DIAPOL<br />

509 FG<br />

Auto-extinguishable<br />

DIAPOL<br />

508<br />

DIAPOL<br />

507<br />

ROYAPOX<br />

5050<br />

ROYAPOX<br />

5050 CD<br />

ROYAPOX<br />

959<br />

ROYAPOX<br />

511<br />

ROYAPOX<br />

512<br />

ROYAPOX<br />

513<br />

ROYAPOX<br />

502 H<br />

CHARACTERISTICS MAIN CHARACTERISTICS<br />

DRYING<br />

METHOD<br />

COLOUR<br />

VISCOSITY<br />

D mPa.s<br />

DENSITY<br />

(grs/cm 3 )<br />

POLYESTER RESINS<br />

INSULATION<br />

KV/mm<br />

Oven Dark 200 1.02 133<br />

Oven No colour 400 1.12 40<br />

Room<br />

temperature<br />

Room<br />

temperature<br />

Room<br />

temperature<br />

Room<br />

temperature<br />

Room<br />

temperature<br />

Room<br />

temperature<br />

Room<br />

temperature<br />

Room<br />

temperature<br />

Room<br />

temperature<br />

Black 10000 1.53 10<br />

Grey/white 12000 1.55 15<br />

Any colour 11000 1.56 15<br />

Red/Black 6000 1.55 20<br />

Green 12000 1.6 30<br />

No colour 4000 1.1 20<br />

White, red,<br />

blue, green,<br />

black<br />

POLYURETHANE RESINS<br />

EPOXY RESINS<br />

Only distinguishing features mentioned here.<br />

If you require more information there are specific<br />

technical leaflets available.<br />

Mono-component polyesterimide resin for<br />

impregnation.<br />

Un<strong>sa</strong>turated mono-component Polyester resin<br />

for impregnation. VOC’s free.<br />

Bi-component resin – very flexible for potting,<br />

filling and sealing.<br />

Bi-component resin – flexible for potting, filling<br />

and sealing.<br />

Bi-component resin – flexible for potting, filling<br />

and sealing. Auto-extinguishable V-O<br />

standardised UL-<br />

Bi-component resin – semi-rigid for potting,<br />

filling and sealing.<br />

Bi-component resin – rigid for potting, filling<br />

and sealing.<br />

Bi-component resin for potting small electronic<br />

material.<br />

9000 1.65 15 Bi-component for potting, filling and sealing.<br />

Any colour 6500 1.55 15<br />

Ochre 4000 1.1 20<br />

Oven Ochre 4000 1.1 20<br />

Oven No colour 1500 1.1 20<br />

Oven Ochre 4000 1.1 18<br />

Bi-component resin for potting, filling and<br />

sealing. Excellent adhesiveness. Autoextinguishable<br />

V-O, STANDARDISED UL.<br />

Bi-component impregnation resin. Trickle Resin<br />

System (rotors and stators).<br />

Unit Impregnation System (stators).<br />

Bi-component impregnation resin. Trickle Resin<br />

System especially recommended for rotors.<br />

Mono-component impregnation resin magnetic<br />

nuclei and electric motors.<br />

Bi-component impregnation resin for all types of<br />

class H electric motors. Long pot life (15* days)


FLEXIBLE LAMINATES<br />

RESIS-<br />

TANCE<br />

(ºC)<br />

130 TERCOTT K<br />

130 TERCOTT CF<br />

130 TERCOTT FLEX 0.40 8500<br />

155 THERNOPHASE<br />

155 TERCOTT MTS<br />

155<br />

155<br />

155<br />

155<br />

TRIPLEX<br />

F-20.08<br />

THERNOMID<br />

14.20<br />

180 TufQUIN TFT<br />

200 TufQUIN TPiT<br />

200 THERNOMID NKN<br />

220 THERNOMID NRG 0.22 1300<br />

240 THERNOMID KRG<br />

CHARACTERISTICS MAIN CHARACTERISTICS<br />

PRODUCT THICKNESS<br />

THERNOMID<br />

10.04 VF<br />

THERNOMID<br />

NC<br />

0.03<br />

0.05<br />

0.07<br />

0.12<br />

0.15<br />

0.25 S<br />

0.30 S<br />

0.18<br />

0.20<br />

0.25<br />

0.30<br />

0.40<br />

0.30<br />

0.40<br />

0.08<br />

0.15<br />

0.20<br />

0.25<br />

0.30<br />

0.35<br />

0.15<br />

0.20<br />

0.25<br />

0.30<br />

0.15<br />

0.20<br />

0.25<br />

0.30<br />

0.35<br />

0.45<br />

0.15<br />

0.20<br />

0.25<br />

0.32<br />

0.47<br />

0.15<br />

0.20<br />

0.23<br />

0.30<br />

0.35<br />

0.45<br />

0.12<br />

0.18<br />

0.23<br />

0.28<br />

0.15<br />

0.2<br />

0.25<br />

0.33<br />

0.12<br />

0.12<br />

0.15<br />

0.22<br />

0.24 Triplex<br />

INSULATION<br />

(Volts)<br />

4800<br />

6000<br />

7000<br />

6000<br />

7000<br />

8000<br />

10000<br />

5200<br />

6700<br />

7800<br />

8900<br />

9900<br />

6500<br />

14000<br />

5000<br />

6000<br />

13000<br />

15000<br />

16900<br />

22000<br />

13000<br />

15000<br />

20000<br />

22000<br />

6000<br />

13000<br />

15000<br />

16900<br />

19000<br />

22000<br />

7000<br />

9000<br />

12000<br />

15000<br />

28000<br />

0.30 6000<br />

8000<br />

12000<br />

14000<br />

16000<br />

18000<br />

20000<br />

6000<br />

6500<br />

6500<br />

7000<br />

6000<br />

9000<br />

10000<br />

14250<br />

6500<br />

12500<br />

7500<br />

7500<br />

11000<br />

Only distinguishing features mentioned here.<br />

If you require more information there are specific technical leaflets available<br />

Compressed Kraft Paper, laminated with polyester film. Low cost<br />

lamination. Thickness of 0.03; 0.05; 0.07 used as separators in coils.<br />

The other thicknesses are used as Insulation for slots or interfaces.<br />

Presspan laminated with polyester film. High mechanical rigidity facilitating<br />

the insertion of stator slots.<br />

Embossed cotton paper, laminated with polyester film. Insulation interfaces.<br />

Does not slip during winding process. Good varnish absorption.<br />

Polyester film, covered on both sides with polyester fibres. Especially for<br />

Insulation interfaces. Does not slip during winding process. Very good<br />

varnish absorption.<br />

Polyester film, covered on both sides with polyester fibres. The fibres<br />

help penetration and later adhesion of the impregnation varnishes and<br />

resins. Freon resistant. Slot Insulation and electric motors and transformer<br />

winder interface. Also for sealed groups.<br />

Polyester film covered on one side with polyester fibres and then<br />

impregnated with a high temperature-resistant (200ºC) varnish. This<br />

laminate can be inserted easily due to its slippery surface. Ideal for the<br />

production and repair of all types of winding machinery which need to<br />

reach high mechanical, dielectric and temperature standards.<br />

Polyester film covered on both sides with polyester fibres and then<br />

impregnated with a high temperature-resistant (200ºC) varnish. This<br />

laminate can be inserted easily due to its slippery surface. Ideal for the<br />

production and repair of all types of winding machinery which need to<br />

reach high mechanical, dielectric and temperature standards.<br />

Polyester film covered on both sides with polyamide fibres (Nomex). This<br />

laminate is used as Insulation for slots and interfaces in electric motors<br />

and transformer coils.<br />

Polyester film covered on both sides with polyamide Nomex 411 fibres.<br />

Used for interfaces and tape. High resin absorption.<br />

Polyester film covered on both sides with organic/inorganic fibres with<br />

high temperature resistance. High thermo-conductivity and low humidity<br />

absorption. Highly abrasion and break resistant. Ideal for the production<br />

and repair of all types of winding machinery which needs to reach high<br />

mechanical, dielectric and temperature standards (slots and interfaces).<br />

Standardised UL.<br />

Polyimide film covered on both sides with organic/inorganic fibres with<br />

high temperature resistance (200ºC), highly tear-resistant and good<br />

dielectric power. Used for machines which have to withstand the highest<br />

temperatures. Traction electric motors, electro-magnets etc.<br />

Polyimide film covered on both sides with polyamide fibres (Nomex).<br />

High temperature resistance and good dielectric power. Used for insulation<br />

of slots and interfaces in electric motors and transformer winders.<br />

Laminate made of fibreglass and Nomex 411. Very flexible and adaptable.<br />

Good varnish and impregnation resin absorption. Traction electric motors.<br />

Laminate made of polyimide film covered by one or two layers of fibreglass.<br />

High temperature resistance. Good flexibility and adaptability. Highly<br />

break and tear resistant. Used for machines that need to withstand high<br />

temperatures. Traction electric motors, electro-magnets etc.


OTHER FLEXIBLE INSULATORS<br />

105<br />

135<br />

CHARACTERISTICS<br />

RESISTANCE (ºC) PRODUCT THICKNESS<br />

PRESSPAN<br />

FILM POLIESTER<br />

High quality - compressed<br />

MISCELLANEOUS ARTICLES<br />

FLAT STRING/COIL<br />

ROYAPAC<br />

SOLVENT M-2<br />

CM-60, CM-90<br />

WIRE MACHINE ABISOFIX<br />

ELECTRIC MOTORS FRAME PAINT<br />

BRUSHES<br />

ELECTRIC MOTORS PARTS<br />

REWINDING TOOLS<br />

RE-USABLE CABLE TIES<br />

0.10 - 0.20 - 0.25 - 0.30<br />

0.40 - 0.50 (en rollos)<br />

23 - 36 - 50 - 75<br />

100 - 250 - 350 micras<br />

MAIN CHARACTERISTICS<br />

Only distinguishing features mentioned here.<br />

If you require more information there are specific technical leaflets available<br />

Polyethylene Terephtalate<br />

For tying electric motor coils. Nº threads 2, 4, 6, 9, 12, 15<br />

Plaques of Presspan, Bakelite, Fibreglass, Epoxy, or Mica.<br />

To enable the unwinding of electric motors after immersion.<br />

Simple, mobile impregnation systems to varnish electric motors or transformers.<br />

Machine for stripping enamelled wires.<br />

Rapid air-drying. Colours: grey, blue, green, also in spray.<br />

With steel bristles for cleaning electric motors slots.<br />

Terminal plaques, ventilators.<br />

Made of nylon for easy adaptation to enamelled wires in slots.<br />

Various sizes in flexible plastic to fasten winding wires or cables.<br />

S.E.G. ROYAL-DIAMOND, S.A.<br />

EDICIÓN 2008


SPRAY PRODUCTS<br />

PRODUCT TEMPERATURE RESISTANCE (ºC) APPLICATION<br />

ROYASPRAY 130 Air-dried colourless varnish, quick-drying. Circuit protection.<br />

ANTIFLASH SPRAY 155 Anti-arc. General protection. Easy application.<br />

ROYACOLOR 130 Electric motors housing paint.<br />

SILICONE SPRAY<br />

DISOLIMP F<br />

PRE-FORMED SLOT INSULATORS<br />

Anti-corrosive, lubricant, electric Insulation, highly anti-adhesive<br />

(allows easy extraction from mould).<br />

Grease removing solvent for cleaning electric motors and<br />

electric panels.<br />

PRODUCT PROFILE CHARACTERISTICS<br />

RD-510<br />

RD-610<br />

RD-520<br />

RD-620<br />

MOULDED PIECES<br />

We can produce to order moulded pieces with any type of our laminates.<br />

Flat-slot insulator, rectangular ideal for applications where previous<br />

shaping is not neces<strong>sa</strong>ry. Once positioned in the slot it adapts to its<br />

shape.<br />

Slot insulator with lipped edges, flat and rectangular. Special resistance<br />

and mechanical protection of the slot exit. Avoids Insulation movement.<br />

Scored slot insulator, for angled slots. Folds easily ensure a good fit to<br />

the sides and end of the slot.<br />

To ensure scored slot insulator, for angled slots. Folds easily ensure a<br />

good fit to the sides and end of the slot.


CLOSING WEDGES (electric motor slots)<br />

COMPOSITION TEMPERATURE CLASS (ºC) REFERENCE DESCRIPTION SUPPLY<br />

BEECH WOOD<br />

POLYESTER FILM<br />

TRIPLEX 20,08<br />

ELECTRIC CABLES<br />

REFERENCE SECTION (mm2 INSULATOR TYPE<br />

)<br />

ROYASIL CS<br />

ROYASIL CSP<br />

ROYASIL TPT<br />

Freon resistant<br />

(E) 120<br />

(B) 130<br />

(F) 155<br />

Silicone<br />

Silicone - covered polyester<br />

plait<br />

Polyester film - uncovered<br />

polyester plait<br />

R-0, R-1, R-2, R-3,<br />

R-4, R-11, R-12<br />

R-8, R-10, R-12, R-14,<br />

R-15, R-18, R-21, R-24<br />

R-8, R-10, R-12, R-14, R-15,<br />

R-18, R-21, R-24, R-26, R-32<br />

EPOXY-FIBERGLASS (F) 155 R-3, R-4, R-6, R-8, R-10<br />

POLYESTER-<br />

FIBERGLASS<br />

TUFQUIN TFT<br />

F-H (155-180)<br />

(H) 180ºC<br />

TEXTILE TAPES<br />

SEMICIRCULAR<br />

4X2, 5X2, 5X2.5, 7X2.5<br />

6X3, 8X3, 8X4<br />

TRAPEZOIDAL<br />

5X2, 6.1X2, 7X3, 9X3, 12X3<br />

R-10, R-12, R-14, R-15,<br />

R-18, R-21, R-24, R-26, R-32<br />

Made from dehydrated<br />

beech wood<br />

Made from 250 micron<br />

polyester film<br />

Made from Triplex 20.08<br />

with 350 micron thickness<br />

Made from stratified<br />

plaques, made up of glass<br />

fabric and epoxy resin<br />

Made from fibreglass and<br />

polyester resin through<br />

extrusion process<br />

Made from 350 micron<br />

TUFQUIN TFT<br />

ROLL SIZE<br />

(m.l.)<br />

OUTSIDE DIAMETER<br />

(mm)<br />

0,25 - 16 100 1,90 - 8,40<br />

0,25 - 400 100 1,80 - 35,4<br />

0,75 - 50 25 - 200 according<br />

to section<br />

TEMPERATURE<br />

COMPOSITION TYPE<br />

THICKNESS (mm)<br />

RESISTANCE (ºC)<br />

COTTON<br />

POLYESTER<br />

T Even cotton<br />

Serge cotton<br />

Even polyester<br />

Serge polyester<br />

108<br />

WIDTH (mm)<br />

Pack of 100 wedges x 1 mt.<br />

Pack of 143 wedges x 0.7 mt.<br />

Pack of 143 wedges x 0.7 mt.<br />

Pack of 25 wedges x 1 mt.<br />

Pack of 200 mt wedges x 1 mt.<br />

Pack of 143 wedges x 0.7 mt.<br />

2,1 - 13,8<br />

ROLL LENGTH<br />

(mm)<br />

105<br />

0.2<br />

0.3<br />

10-15-20-25-30 50<br />

150<br />

GLASS 113<br />

500<br />

118<br />

0.15<br />

0.2<br />

0.08<br />

0.13<br />

0.18<br />

10-15-20-25-30 50<br />

15-20-25-30 50<br />

BANDING TAPE DIAPOL VP 155 0.3 10-20-30 200


FLEXIBLE INSULATING TUBES<br />

TEMPERATURE<br />

RESISTANCE (ºC)<br />

ADHESIVE TAPES<br />

Temperature<br />

resistance (ºC)<br />

130ºC<br />

130ºC<br />

130ºC<br />

130ºC<br />

REFERENCE<br />

TECROLL 10B<br />

TECROLL 11BL<br />

TERDUR 32<br />

TECROLL 4B<br />

PRODUCT<br />

BACKING<br />

COMPOSITION<br />

Yellow<br />

polyester film<br />

Yellow<br />

polyester film<br />

Polyester film fabric<br />

without strengthened<br />

weave<br />

Polyester film fabric<br />

without strengthened<br />

weave<br />

ADHESIVE THICKNESS<br />

(mm)<br />

CHARACTERISTICS<br />

COMPOSITION COLOUR<br />

S.E.G. ROYAL-DIAMOND, S.A.<br />

Elongation<br />

at break (%)<br />

DIAMETER (mm)<br />

• Glass plait<br />

155ºC ROYAFLEX “F”<br />

Beige 0.5 - 1 - 1.5 - 2 - 2.5 - 3 - 4 - 5<br />

• Polyurethane<br />

6 - 7 - 8 - 9 - 10 - 12 - 14 - 16<br />

• Glass plait<br />

200ºC ROYAFLEX “H”<br />

Maroon 0.5 - 1 - 1.5 - 2 - 2.5 - 3 - 4 - 5<br />

• Silicone<br />

6 - 7 - 8 - 9 - 10 - 12 - 14 - 16<br />

Volt<br />

insulation<br />

Adherence to<br />

steel (N/cm)<br />

INSULA-<br />

TION<br />

Corrosion<br />

factor<br />

Roll<br />

Dimension<br />

Acrylic 0.06 90 4500 4.5 1 66 mts. L<br />

Rubber 0.06 90 4500 4.5 1 66 mts. L<br />

Acrylic 0.13 10 4500 3.6 1 50 mts. L<br />

Rubber 0.14 40 4800 4 1 50 mts. L<br />

155ºC TECROLL 77 AHL Glass fabric Acrylic 0.17 10 2000 3.5 1 50 mts. L<br />

180ºC TECROLL 76 SH Glass fabric Silicon 0.18 10 3000 3 1 50 mts. L<br />

180ºC TECROLL 71 SL Kapton film Silicon 0.06 70 7000 2.5 1 66 mts. L<br />

3000 v.<br />

5000 v.

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