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Magazin "take off" - Issue 4 - FACC

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F A C C C U S T O M E R M A G A Z I N E<br />

<strong>take</strong> off<br />

Projects<br />

Investments<br />

Place of Business<br />

Internet<br />

December 1998<br />

4


F A C C C U S T O M E R M A G A Z I N E<br />

Dear readers,<br />

<strong>take</strong>off2<br />

<strong>take</strong> off<br />

Off we go into the Internet.<br />

Work is proceeding full steam ahead to<br />

complete a new form of access to <strong>FACC</strong> and,<br />

starting 1 February 1999, you can visit our<br />

website at this address - www.facc.co.at. The<br />

specialists at interact!multimedia have come up<br />

with the technical and graphic design in<br />

cooperation with our experienced <strong>take</strong> off<br />

graphic artist, Mr. Pointecker. The website is to<br />

complement <strong>take</strong> off wherever it makes sense.<br />

More on page 14.<br />

Back to <strong>take</strong> off and to what you can expect in<br />

the fourth issue. While the previous issue of<br />

<strong>take</strong> off featured articles on Boeing and Airbus<br />

Industrie, this issue will contain a report about<br />

the current market situation and new<br />

developments concerning the 30 to 100<br />

passenger jetliners. We would like to thank<br />

Mr. Carl Albert, CEO of Fairchild Aerospace for<br />

his article.<br />

It must also be mentioned that <strong>FACC</strong> has <strong>take</strong>n<br />

on part of the R&D for Airbus Industrie´s new<br />

aircraft, the A 340-500/600. This is a milestone<br />

inasmuch as we have now joined the ranks of a<br />

systems supplier not only for Boeing but also for<br />

DASA.<br />

In addition to information on new projects and<br />

investments we should like to give you some<br />

insight into the surrounding area of our<br />

company location. After all, it is great to be able<br />

to work in a country where others vacation.<br />

We shall be featuring Upper Austria in its<br />

importance as a place of industry and as a<br />

favorite vacation spot in the heart of the<br />

European Union.<br />

Happy holidays!<br />

Andrea Schachinger / Manfred Neuböck<br />

Editors<br />

Contents:<br />

Building the future 3<br />

Innovative <strong>FACC</strong>-Design<br />

For The New A340-500/-600 4<br />

Expansion and Investments 7<br />

First Flight of the Boeing 717-200 8<br />

Fairchild<br />

Aerospace 10<br />

Upper Austia 12<br />

@<br />

<strong>FACC</strong> Goes Cyber 14<br />

Innovation from<br />

Austria 15<br />

Published by: FISCHER ADVANCED COMPOSITE COMPONENTS GES.M.B.H., Fischerstraße 9,<br />

A-4910 Ried/Austria. Editorial Staff: Andrea Schachinger, Manfred Neuböck, Walter Stephan.<br />

Photos: Alois Furtner Reportagen,Ried, Lang & Lang Klagenfurt, Austrian Airlines Wien,<br />

Boeing Seattle, Airbus Industrie Toulouse, Fairchild Aerospace, San Antonio. Design and<br />

Composition: Oskar Pointecker „Ihr Druckpartner”, 4941 Mehrnbach.


F A C C C U S T O M E R M A G A Z I N E<br />

Building<br />

the future<br />

In the last issue of <strong>take</strong> off I presented<br />

our view on the development of the<br />

aviation industry in the next few years.<br />

The article also featured the ways and<br />

means we will have to resort to if we<br />

are to master stormy weather together<br />

with our customers, suppliers and<br />

employees while maintaining continuous<br />

growth. Barely half a year has passed<br />

since then and we are already in the<br />

middle of actively implementing these<br />

ways and means: Every day we inch<br />

forward towards making the long-term<br />

planning become reality, every day we<br />

fine-tune the concept to fit everyday<br />

requirements, and all this without<br />

losing sight of the overall strategic goal.<br />

Milestones of the last few<br />

months:<br />

● Two years of intensive product<br />

development to the tune of an investment<br />

volume of US$ 8 mil was concluded<br />

in November to everyone’s satisfaction<br />

– the first complete passenger cabin<br />

developed by <strong>FACC</strong> was installed<br />

successfully into a B717. Thanks to our<br />

know-how and a number of innovative<br />

ideas we have succeeded in achieving<br />

a significant reduction not only in<br />

weight, but also in installation time.<br />

Major competitive advantages of the<br />

B717 such as low operating costs, low<br />

fuel consumption and high passenger<br />

comfort in the 100-seater market are<br />

profound reasons to expect high<br />

production rates. By re-structuring its<br />

program management – the changes<br />

will be implemented within the first<br />

quarter 1999 – <strong>FACC</strong> will have the<br />

adequate tools to cope with the<br />

comprehensive challenges in the field<br />

of logistics and of catering to the<br />

configuration needs of the individual<br />

airlines. Small efficient offices right at<br />

the Boeing homebase, a repair station<br />

in Long Beach as well as the permanent<br />

presence of <strong>FACC</strong> representatives at the<br />

most important sub-suppliers for the<br />

interior will guarantee the excellent<br />

quality and delivery performance we<br />

are noted for.<br />

● Two important contracts for<br />

developing and supplying components<br />

for the new generation of the A340<br />

aircraft, the A340-500 and –600 have<br />

been signed with DaimlerChrysler<br />

Aerospace Airbus and Hispano Suiza<br />

Aerostructures. For these long-term<br />

development projects, <strong>FACC</strong> will be<br />

responsible for the component<br />

definition and development of the<br />

blocker doors and of spoilers 2 and 6.<br />

This will require intensive cooperation<br />

with our clients and a permanent and<br />

rapid exchange of data and information<br />

if we are to achieve time-saving<br />

procedures and swift progress in the<br />

project work. Once again <strong>FACC</strong> will<br />

bank on proximity to our customers.<br />

Our engineers are working on concurrent<br />

engineering teams in Le Havre and<br />

Bremen. Apart from our profound<br />

technological background, these<br />

integrative engineering concepts and<br />

our approach to team-oriented<br />

engineering in close cooperation with<br />

the customer are the elements that<br />

have paved the way for <strong>FACC</strong> to move<br />

up into the ranks of a systems supplier<br />

also in the field of structural elements.<br />

New orders and a higher turnover<br />

require capacity adjustments:<br />

Only recently we have completed the<br />

final stages of our office complex<br />

creating workspace for the engineering,<br />

sales and shipping departments. The<br />

growing number of employees requires<br />

a structural adaptation to ensure our<br />

efficiency and customer orientation.<br />

This is why we have created separate<br />

positions for the product management<br />

of cabin interior and structural components.<br />

On a medium-term range we<br />

are also planning a separation of the<br />

areas of the production facilities.<br />

In order to achieve our set goal<br />

of a turnover of ATS 1.2 billion<br />

(EURO 87 mil/US$ 102 mil) these<br />

are small steps. Our future editions<br />

of <strong>take</strong> off will keep you posted<br />

on the strategic measures that<br />

lie ahead.<br />

Walter A. Stephan<br />

Chief Executive Officer<br />

3 <strong>take</strong>off


F A C C C U S T O M E R M A G A Z I N E<br />

Fairchild<br />

Aerospace<br />

Fairchild Aerospace: A German-American Company on the Move<br />

Carl Albert<br />

Chairman/Chief Executive Officer<br />

Fairchild Aerospace Chairman and<br />

Chief Executive Officer Carl A. Albert<br />

acquired Fairchild Aircraft in 1990.<br />

Prior to his acquisition, Albert provided<br />

venture capital to Wings West Airlines,<br />

a California regional commuter airline,<br />

formed in 1981.<br />

Albert’s business experience includes<br />

15 years as an attorney, specializing<br />

in business and corporate law in Los<br />

Angeles, California, from 1967<br />

through 1981. He also has served as<br />

a member of the board of directors<br />

of several publicly held and private<br />

corporations.<br />

The histories of Fairchild Aerospace,<br />

Fairchild Aircraft and Dornier Luftfahrt<br />

GmbH have involved revolutionary<br />

changes to meet the demands of the<br />

growing aircraft industry through the<br />

years.<br />

Fairchild Aerospace Corporation took<br />

flight in June 1996, when Fairchild<br />

Aircraft of San Antonio, Texas, USA<br />

acquired Dornier Luftfahrt GmbH of<br />

Oberpfaffenhofen, near Munich,<br />

Germany. Since the day these two<br />

<strong>take</strong>off10<br />

companies joined forces, Fairchild<br />

Aerospace has cut costs and increased<br />

sales and profits.<br />

With the dedication of a dynamic<br />

management team and a highly qualified<br />

and enthusiastic workforce,<br />

Fairchild Aerospace has strengthened<br />

its balance sheet and introduced a<br />

pace-setting product line that responds<br />

precisely to the growing requirements<br />

and preferences of airlines, corporate<br />

customers and passengers worldwide.<br />

Fairchild Aircraft began manufacturing<br />

the Metroliner aircraft in the 1970s. The<br />

Metro is a small, 19-seat turboprop that<br />

played a major role in the first years<br />

after deregulation. During that time, the<br />

Metro replaced unpressurized, 15- to<br />

17-seat airplanes, creating the basis<br />

upon which some of today’s most<br />

profitable and successful regional<br />

airlines started.<br />

Dornier Luftfahrt GmbH was formed in<br />

1922 by the late Professor Claude<br />

Dornier. The Dornier company has<br />

been recognized as an aviation pioneer<br />

and a leader in aircraft manufacturing,<br />

service and support for more than<br />

75 years.<br />

Dornier introduced the Flying Boat, its<br />

first aircraft, in 1922. Acquired by<br />

Daimler Benz in 1985, the company<br />

invested $1 billion in the development<br />

of the dornier 328 turboprop. Though<br />

it was one of the most quiet and fast<br />

turboprops in the world, the aircraft<br />

came too late to a market already<br />

saturated with turboprop aircraft, and to<br />

a market that was fast losing interest in<br />

anything but jets.<br />

Carl Albert knew<br />

that the Dornier 328 turboprob<br />

was the best turboprop in its class.<br />

It was a well-engineered, spacious<br />

aircraft. However, he knew the market<br />

was changing. Albert concluded that by<br />

converting the 328 turboprop to a<br />

jet would revolutionize the market.<br />

Thus came the birth of the 328JET, the<br />

first regional aircraft in the 32- to<br />

34-seat jet market, a program that was<br />

accomplished in a little over a year’s<br />

time and for a cost of less than $100<br />

million.<br />

Fairchild Aerospace launched the<br />

328JET program with the vision to<br />

identify future market trends and<br />

resources to support development.<br />

In February 1997, the company<br />

announced that the jet would roll out<br />

on December 6, 1997 and make its<br />

first flight January 20, 1998. Fairchild<br />

achieved both milestones. Currently in<br />

flight test, the 328JET will enter airline<br />

service in the spring of 1999.<br />

The 328JET will be the first regional jet<br />

in the 30-seat jet class. The company<br />

estimates that operators worldwide will


F A C C C U S T O M E R M A G A Z I N E<br />

provide an<br />

additional 10 seats and<br />

low incremental operating cost<br />

to make it a logical addition to airline<br />

fleets with a family of aircraft in the 32to<br />

42-seat size category.<br />

In addition to the 328JET and 428JET,<br />

Fairchild Aerospace is creating the<br />

528JET, 728JET and 928JET aircraft.<br />

This production of an all-new,<br />

wide-body, low-wing aircraft, starting<br />

with the 70-seat 728JET, will set the<br />

standard for comfort in the industry.<br />

Most importantly, high commonality<br />

between the 55-seat 528JET, the<br />

70- to 75 seat 728JET and the 90- to<br />

95-seat 928JET will reduce operating<br />

costs of the airlines that operate this<br />

family of aircraft. The 728JET family is<br />

believed to be the aircraft that will<br />

change the industry.<br />

Development of the 428JET, 528JET,<br />

728JET has already begun. These<br />

large-cabin aircraft are hailed as the first<br />

true regional jets in their seat categories<br />

ranging from 44 to 98 seats.<br />

Today, the company is investing more<br />

than $1 million per month in research<br />

and development for its regional<br />

airliner program. Total program cost,<br />

with risk-sharing partners, will run<br />

approximately $850 million.<br />

"We intend to invest a billion dollars in<br />

this 728 family, including research and<br />

development, tooling and working<br />

capital," said Albert.<br />

Fairchild Aerospace also has entered<br />

the business aircraft market with the<br />

Envoy 3, 4 and 7, which offer the<br />

industry’s most spacious cabins for the<br />

price. These business jets bring an<br />

unprecedented level of reliability to the<br />

fast-paced corporate market. Precise<br />

German engineering will enable the<br />

Envoy 3 and Envoy 4 to outshine their<br />

rivals.<br />

Entering service in 1999, the Envoy 3 is<br />

truly revolutionary. It offers the<br />

cabin comfort of large jets and the<br />

economics of mid-size jets. The Envoy<br />

4 will enter service in 2001, providing<br />

its travelers with the advantage of the<br />

Envoy 3, with an 11-foot longer cabin.<br />

Fairchild Aerospace’s latest response to<br />

needs of the corporate market is the<br />

visionary Envoy 5, 7 and 9 family. The<br />

first of the family to enter service in<br />

2001 will be the Envoy 7, offering vast<br />

cabin space, superior performance and<br />

low operating costs. The Envoy 5 will<br />

enter the market in 2002 as the most<br />

modern aircraft with the lowest<br />

acquisition and widest cabin for its<br />

price. The Envoy 9 is scheduled to<br />

enter service in 2003, designed to be<br />

the roomiest and most affordable<br />

business jet ever created.<br />

Fairchild Aerospace is the only aircraft<br />

manufacturer that comprises an equal<br />

partnership of American management<br />

and German engineering and<br />

manufacturing expertise, with independent<br />

assembly facilities on both sides<br />

of the Atlantic. Manufacturing of all<br />

aircraft, except for wing assembly,<br />

will be accomplished at the<br />

Oberpfaffenhofen facilities near<br />

Munich, Germany.<br />

"German engineering is synonymous<br />

with quality," said Albert. "I <strong>take</strong> a great<br />

deal of comfort from the fact that<br />

German engineers are designing our<br />

aircraft. They are the best engineers in<br />

the world, and they will do their work in<br />

an efficient manner.<br />

Since the acquisition of Fairchild Aircraft<br />

in 1990, and Dornier Luftfahrt GmbH<br />

Dornier is a valued customer of<br />

<strong>FACC</strong> for many years. Following<br />

components are manufactured<br />

by <strong>FACC</strong> and supplied to the<br />

Do328 line:<br />

- Cargo compartment liners<br />

- Cockpit-liners<br />

- Toilet<br />

in 1996, Fairchild Aerospace has<br />

created jobs in both the United States<br />

and Germany. Compared to the 150<br />

people employed within the company<br />

when Carl Albert acquired it in 1990.<br />

Fairchild Aerospace now employs<br />

approximately 2,800 personnel<br />

worldwide, with nearly 2,000 residing<br />

in Germany and more than 800<br />

residing in the United States.<br />

"When our new family of aircraft<br />

is in production, our employment<br />

will increase to more than 4,000,"<br />

added Albert.<br />

11 <strong>take</strong>off


F A C C C U S T O M E R M A G A Z I N E<br />

Innovative <strong>FACC</strong>-Design<br />

For The New A340-500/-600<br />

Peter Diesch of DaimlerChrysler Aerospace Airbus signed a 250 mil ATS contract in<br />

Hamburg with Ried´s high-tech company. <strong>FACC</strong> will be developing and supplying<br />

structural components for the wings of the new flagships of Airbus´s four-engine<br />

fleet, the A340-500 and the A340-600.<br />

The A340-500 can carry its 313<br />

passengers 15,750 km (8,500 naut. mi.)<br />

– the longest range of any commercial<br />

aircraft. The bigger sister in the A340<br />

family is capable of transporting 380<br />

passengers over 13,900km (7,500<br />

naut. mi.).<br />

This ultra-long-range capability makes<br />

these two new aircraft models cut right<br />

out for new destination-to-destination<br />

trips especially in the Pacific region.<br />

According to Boeing´s forecast for<br />

1998 - 2017 this is a market segment,<br />

which – due to the Asian economic<br />

turmoil – is going to shrink in the next<br />

few years but will be the fastest<br />

growing segment after 2002.<br />

By 2010 Airbus anticipates an overall<br />

market of 1500 long-range 300-400<br />

long-range seaters, which will be<br />

divided up between the A340 and<br />

Boeing 777/747.<br />

In 2002 the first jetliners will be<br />

delivered to the airlines and the first<br />

passengers will have the pleasure of<br />

being whisked away by the new planes.<br />

<strong>FACC</strong> will develop and produce Spoiler<br />

2 and Spoiler 6 for the wings of both of<br />

<strong>take</strong>off4<br />

these models. These spoilers serve as<br />

lift dumps which reduce the lifting<br />

force caused by the wing. In certain<br />

flight situations they <strong>take</strong> over the<br />

function of the aileron, regulate the<br />

rate of descent, prevent up float after<br />

landing and act as an additional air<br />

brake, thus helping to decelerate the<br />

plane after landing.<br />

Spoiler 2:<br />

Important for the airworthiness<br />

Spoiler 2 is a particularly important<br />

component for the airworthiness of<br />

a plane. If it fails and damages the<br />

horizontal tail it can render the plane<br />

unmanoeuverable. Such emergency<br />

situations caused by the loss of the<br />

component will be prevented by using<br />

special fail-safe fixtures.<br />

The amount of stress the composite<br />

spoilers and the integrated metal<br />

fixtures for mounting and adjusting<br />

components is enormous: for aerodynamic<br />

reasons the thin trailing edges<br />

of the spoiler need to be firmly integrated<br />

with the surrounding wing elements<br />

during <strong>take</strong>-off and flight, at all speeds<br />

and during all plane manoeuvres.<br />

Accordingly, the tests are comprehensive<br />

and strict: static tests are performed<br />

with 50% extra stress added to the<br />

maximum in-flight stress. That amounts<br />

to more than two tons per spoiler<br />

(which corresponds to the weight of<br />

two mid-size cars). In addition, we<br />

must prove that damage through rock<br />

impact will not cause the spoiler to fail.<br />

<strong>FACC</strong> is also required to carry out dynamic<br />

tests simulating the entire life-span of<br />

an aircraft, hence they have also become<br />

part of our testing routine.<br />

The tough criteria: 100,000 flight<br />

hours, 10 years, 20,000 flights. To<br />

demonstrate adequate service<br />

life, fatigue, damage tolerance<br />

and residual strength tests have<br />

do be performed.


F A C C C U S T O M E R M A G A Z I N E<br />

All spoilers activated after landing<br />

Three additional planes containing components<br />

provided free by <strong>FACC</strong> will be<br />

used as test aircraft for the qualification<br />

procedure. These test planes are<br />

subjected to 4000 hours of testing<br />

under all sorts of conditions, assuming<br />

every imaginable pilot error.<br />

Taking on systems responsibility<br />

for structural components<br />

Closing this deal is the ultimate reward<br />

for long-range planning and preparation<br />

at <strong>FACC</strong>. Already in 1996 the company<br />

added large-scale assembling facilities<br />

in order to be able to manufacture<br />

Closing the deal : Peter Diesch (DASA) and Walter Stephan sign the<br />

"milestone" contract.<br />

ready-to-use composite components like<br />

the spoilers. For two years <strong>FACC</strong> had<br />

consistently tried to establish itself as a<br />

partner in this field especially with Airbus.<br />

This was not the only reason, however,<br />

why Walter A Stephan, CEO at <strong>FACC</strong>, calls<br />

the contract a milestone for the company:<br />

"We are already a systems supplier for<br />

aircraft interiors. For example, we have<br />

developed and produced the passenger<br />

cabin for the Boeing 717 short-range<br />

aircraft including an installation system for<br />

lighting, ventilation, passenger comfort<br />

and emergency equipment. We are<br />

striving to obtain a similar position with<br />

structural components. This Airbus<br />

contract now for the first time makes us<br />

a player in the field of systems responsibility<br />

for structural components."<br />

Up-to-date information on the new<br />

Airbus aircraft as well as a video clip<br />

on the new four-engine 340 series<br />

can be found on the Airbus<br />

homepage: www.airbus.com<br />

5 <strong>take</strong>off


F A C C C U S T O M E R M A G A Z I N E<br />

Spoilers contribute to bringing a plane<br />

to a halt faster after landing<br />

Just like with the cabin interior project for<br />

Boeing, <strong>FACC</strong> was already involved in the<br />

project when it was in the developing<br />

stage – when the industrial program<br />

start was announced in December 1997.<br />

"Move closer to the customer" is the<br />

motto. Since October, up to four of our<br />

employees from Ried have been stationed<br />

with DaimlerChrysler Aerospace Airbus in<br />

Bremen. They will be spending quite a bit<br />

of time in the town that was put on the<br />

map of aviation pioneers thanks to the<br />

daring flight experiments and construction<br />

concepts of engineers Henrich Focke and<br />

Georg Wulf at the turn of the century.<br />

According to Focke, his contemporaries<br />

saw his daring under-takings as "a spooky<br />

atmosphere of adventure, circus, insane<br />

asylum and graveyard", which has since<br />

developed into the Bremen aircraft<br />

industry. This prodigy has meanwhile left<br />

the boundaries of our planet´s atmosphere<br />

and is involved with space projects.<br />

DaimlerChrysler Aerospace Airbus in<br />

Bremen also operates the joint computer<br />

calculations model that is being permanently<br />

fed all the current data submitted by all the<br />

suppliers for the new aircraft models.<br />

State-of-the-art communications technology<br />

makes the permanent exchange of information<br />

possible und enables us to use<br />

CAD data fresh from a computer in<br />

Bremen in the production planning for the<br />

corresponding components in Ried just a<br />

few hours later.<br />

Due to the new project the <strong>FACC</strong><br />

headquarters in Ried have increased their<br />

staff and recruited two new employees for<br />

the stress engineering department .<br />

<strong>take</strong>off6<br />

From a mere supplier to a<br />

risk-sharing partner<br />

Walter A. Stephan: "In this project we are<br />

not merely a supplier but a risk-sharing<br />

partner. Within the framework of our<br />

contract we shall be financing ATS 50 mil<br />

in developing and tool costs."<br />

Closer<br />

to the customer<br />

The time frame for the project: The first<br />

components are delivered in the fourth<br />

quarter of 1999. In 2001 the first plane<br />

of the new generation with an MTOW<br />

(maximum <strong>take</strong>-off weight) of 365 tons<br />

will lift off the runway. In 2002 the new<br />

planes will carry their first passengers.<br />

The original Bremen Musicians<br />

according to Grimm´s Tales and the <strong>FACC</strong> "Musicians" Dieter Lapusch, Kurt Pieringer,<br />

Wolfgang Billinger, Harald Mittermaier – part of the DASA engineering team in<br />

Bremen since 19 October 1998<br />

The long-distance carriers of the near future:<br />

A340-500 A340-600<br />

wing span: 63,5 m 63,5 m<br />

lenght: 67,5 m 74,9 m<br />

height: 17,7 m 17,7 m<br />

number of seats: 313 380<br />

range: 15.750 km 13.900 km


F A C C C U S T O M E R M A G A Z I N E<br />

Expansion<br />

and Investments<br />

Full order books, solid financial growth<br />

in recent years and a rosy forecast for<br />

the growing aviation market – these are<br />

only some of the factors that have<br />

motivated the <strong>FACC</strong> management to<br />

provide the necessary basis for further<br />

positive future development of the<br />

company. The motto is expansion and<br />

investment.<br />

Expansion of our<br />

office building<br />

A mere 18 months after completion,<br />

the continuing growth of <strong>FACC</strong> has<br />

made it necessary to add on to our<br />

office building. About 5 mil. ATS were<br />

invested to create 21 new office<br />

spaces. These new offices are mainly<br />

reserved for employees working in<br />

sales and technology. A new conference<br />

room was also added.<br />

Since we cooperated with the same<br />

companies as in the past the project<br />

was completed in a mere ten weeks<br />

and the offices could be moved into at<br />

the beginning of November.<br />

Expansion of the <strong>FACC</strong><br />

office space.<br />

Office space before November 1998:<br />

15,600 sq.ft/1,450 m 2<br />

Office space as of November 1998:<br />

19,000 sq.ft/1,800 m 2<br />

New 5-axis processing center Jobs<br />

Jomach 32:<br />

Just before Christmas the third 5-axis<br />

processing center at <strong>FACC</strong> – a Jobs<br />

Jomach 32 – was delivered and set up.<br />

It will go into operation at the<br />

beginning of January 1999. The new<br />

center will be used primarily for working<br />

on overhead stowage bins for Airbus<br />

A319/A320/321, but also for the new<br />

Boeing B717-200. It is mainly reserved<br />

for carrying out various drilling and<br />

milling work.<br />

In addition to its main use this machine<br />

has universal applications.<br />

It represents an investment value of<br />

approximately 7.5 mil. ATS.<br />

<strong>FACC</strong> currently has three modern 5-axis processing<br />

centers supporting the automatic processing of<br />

components.<br />

Workrange Axis<br />

x-axis y-axis z-axis<br />

Jomach 23: 5,2m/17,1ft 2,2m/7,2ft 1,2m/3,9ft<br />

Jomach 146: 9,8m/32ft 4,0m/13,1ft 2,0m/6,6ft<br />

Jomach 32: 4,0m/13,1ft 2,0m/6,6ft 1,5m/4,9ft<br />

7 <strong>take</strong>off


F A C C C U S T O M E R M A G A Z I N E<br />

First Flight<br />

of the Boeing 717-200<br />

Long Beach, California, 2 September 1998 – The 717-200, Boeing’s newest<br />

100-seat jetliner, sets out on her first flight. A jubilant crowd of spectators – Boeing<br />

employees as well as delegations of clients and suppliers – watch the impressive<br />

performance as the short-range jet <strong>take</strong>s off to the skies with ease.<br />

This maiden flight lasted four hours and<br />

seven minutes and ended at the<br />

Boeing test center in Yuma, Arizona,<br />

home base for the first B717-200 for<br />

the next ten months. For the first time<br />

the plane proved its airworthiness with<br />

a series of in-flight tests performed<br />

on the engines, the autopilot and the<br />

flight management system. The aircraft<br />

reached a maximum altitude of 11,500<br />

ft (3,500m) and a maximum speed of<br />

245knots (450km/h). All in all, the<br />

flight debut was rated an outstanding<br />

success. The words of Jim Phillips, Vice<br />

President for the B717 program, sum<br />

up this sentiment in a letter sent to<br />

<strong>FACC</strong> after the flight debut: "To a great<br />

extent we at Boeing owe the extraordinary<br />

success of the B717-200 maiden flight<br />

to your hard work and support as a<br />

member of the Boeing Supplier Team.<br />

Thank you very much for your contribution<br />

and your outstanding involvement with<br />

the B717."<br />

A modern, passenger-friendly<br />

interior developed by <strong>FACC</strong><br />

While the first three test planes (T1, T2,<br />

T3) were used for airworthiness tests<br />

<strong>take</strong>off<br />

8<br />

only, the fourth plane (P1) – the socalled<br />

customer model designed for<br />

the launch customer AirTran - will be<br />

tested with the passenger cabin interior<br />

developed by <strong>FACC</strong>. The main purpose<br />

of the P1 tests is to obtain in-flight data<br />

on the actual performance and reliability<br />

of the supply systems for air (A/C and<br />

fresh air), water and lighting as well as<br />

the lavatories and galleys. According to<br />

the Boeing plans the entire test phase<br />

is scheduled to last until May 1999,<br />

followed by parallel certification<br />

procedures through the Federal<br />

Aviation Administration (FAA) and the<br />

European JAA (Joint Airworthiness<br />

Authority).<br />

Since the middle of October <strong>FACC</strong><br />

engineers have been stationed with<br />

Boeing in Long Beach to instruct and<br />

support the Boeing staff in assembling<br />

the cabin components. Prior to this<br />

stage <strong>FACC</strong> had completed a two-year<br />

intensive design and development<br />

phase for the passenger cabin of the<br />

B717-200. The result is an aircraft<br />

interior for a 100-seater which will let<br />

passengers enjoy the comfort and extra<br />

room on short-range flights that has so<br />

far only been found on jumbo size<br />

planes. <strong>FACC</strong> developed all of the<br />

ceiling, side and floor panels as well<br />

as the stowage bins including an<br />

advanced passenger service unit. The<br />

new <strong>FACC</strong> interior will attract the<br />

customer with its improved and more<br />

efficient air conditioning and ventilation<br />

system, its newly developed cabin<br />

lighting concept as well as with<br />

the excellent acoustics. Supplying<br />

pre-mounted systems and a new type<br />

of fuselage mounting devices has resulted<br />

in a reduction of assembly time.<br />

An additional plus: The weight of the<br />

components is significantly lower.


F A C C C U S T O M E R M A G A Z I N E<br />

BMW Rolls-Royce AeroEngines<br />

and <strong>FACC</strong> Begin Cooperation<br />

BMW Rolls-Royce – a joint venture<br />

between BMW of Germany and Rolls-<br />

Royce of England – produces the new<br />

advanced BR715 high-bypass-ratio<br />

engine for the B717-200. With its thrust<br />

of 18,500 pounds at <strong>take</strong>off, the<br />

BR715 offers Boeing essential<br />

advantages in fuel consumption, fewer<br />

emissions and significantly lower noise<br />

levels than comparable engines. <strong>FACC</strong><br />

– also known for its innovative and<br />

future-oriented ideas in the field of<br />

developing and manufacturing engine<br />

components – is involved in a number<br />

of research projects aiming to reduce<br />

engine noise emission. That way the<br />

HPC Fairing<br />

company intends to make an important<br />

contribution towards creating more<br />

environment-friendly passenger planes.<br />

BRR has commissioned <strong>FACC</strong> to produce<br />

high pressure compressor fairings as<br />

well as splitter fairings – a component<br />

that is directly exposed to the airstream<br />

and which houses a number of<br />

hydraulic and air pressure lines. The<br />

main factors leading to BRR´s decision<br />

to place the order with <strong>FACC</strong> were the<br />

superior technical solutions presented<br />

by <strong>FACC</strong> and the accompanying<br />

reduction in manufacturing costs<br />

and weight of the components. The<br />

individual components will be<br />

produced in sandwich technology with<br />

carbon fiber material around a Rohacell<br />

core.<br />

Splitter Fairing<br />

A Bright Future Ahead<br />

The B717 was developed<br />

to replace the thousands<br />

of airplanes covering the<br />

short-distance sector, many<br />

of which are approaching the<br />

end of their lifespan, and to<br />

cover the future need for<br />

new planes. Both <strong>FACC</strong> and<br />

BRR draw their optimism<br />

from the rosy forecasts by<br />

Boeing officials who estimate<br />

a total need of 2,600 airplanes<br />

in the 80-100 seater category<br />

within the next twenty years.<br />

9 <strong>take</strong>off


F A C C C U S T O M E R M A G A Z I N E<br />

Upper Austria<br />

A Top European Region<br />

There are at least six good reasons for<br />

companies to invest in Upper Austria:<br />

The Best Educated and<br />

Trained People<br />

Magna founder Frank Stronach spoke<br />

about the "highly qualified specialists<br />

who manufacture highly qualified<br />

products" during his recent visit to<br />

Upper Austria. These are the deciding<br />

factors for a good business location.<br />

The intellectual capacities and skills of<br />

the people play a decisive role in<br />

international competition. In addition to<br />

the basic education provided by<br />

compulsory schools, Upper Austria has<br />

a dense network of secondary and<br />

vocational schools. This network is<br />

complemented by three specialised<br />

<strong>take</strong>off12<br />

With around 1,4 million inhabitants, Upper Austria is not a large state. But it is highly productive in<br />

economic, technological, social, cultural and ecological fields.<br />

technical colleges and the Johannes<br />

Kepler University in Linz.<br />

The Research Factor<br />

In Upper Austria, R&D isn't simply given<br />

lip service by the government. During<br />

the next five years, ATS 200 million<br />

will be spent annually to successfully<br />

lead our Federal State into the next<br />

millennium. The main focus has been<br />

centred on the expansion of networks<br />

and the forcing of modernity and<br />

speed. Moneys are flowing into<br />

concept centers for information and<br />

communications technology, material<br />

sciences, and in the field of mechatronics.<br />

Clusters are forming in the<br />

plastics, paper, and pulp branches, as<br />

well as in the auto components supply<br />

industry. Research and experience<br />

will be concentrated here in order<br />

to meet the coming challenges with<br />

effectiveness and agility.<br />

Top Speed Processing<br />

Permission processing of company<br />

plants <strong>take</strong>s place in record time in<br />

Upper Austria - between the initial<br />

application and final permission there<br />

are often only a few weeks.<br />

In doing this, Upper Austria has reacted<br />

to the demands of business, because<br />

time is an important cost factor today.<br />

Those who begin production earlier can<br />

reach the customer faster, keeping<br />

them a step ahead of the competition.


F A C C C U S T O M E R M A G A Z I N E<br />

Strong in Exports<br />

Export is the sustaining pillar of<br />

industrial activity. The development of<br />

Upper Austrian industry is clearly going<br />

upwards, thanks to those branches<br />

who are heavily involved in exports<br />

(e.g. <strong>FACC</strong>'s export quota is 98% of<br />

turnover).<br />

With a population share of 17%, Upper<br />

Austria generates 25% of all exports<br />

from the Republic of Austria.<br />

These 25% share of the total Austrian<br />

foreign trade volume gives a total of<br />

ATS 180 billions, where 65% are going<br />

into the EU countries, 16% to the rest<br />

of Europe and 17% overseas.<br />

Quality of Life<br />

Upper Austria has a lot to offer as far as<br />

landscapes and culture are concerned.<br />

A symbiosis of crystal clear lakes,<br />

healthy farm land, splashy Danube<br />

waterscapes and jagged mountain<br />

peaks. Everything Austria has to offer<br />

can be found here. Cultural treasures<br />

from the prehistoric finds of the<br />

Hallstatt Era to the avantgarde art of the<br />

world-famous Ars Electronica can be<br />

admired in the 283 museums and folk<br />

houses in Upper Austria. Athletic<br />

activities in harmony with nature and<br />

culture await you.<br />

Professor Sämann from BMW once<br />

said: "It is wonderful to work in a part<br />

of the country where others spend their<br />

holidays."<br />

In the Middle of the World<br />

Not only does the diligence and skill of<br />

the people contribute to the good<br />

economic numbers in Upper Austria.<br />

The state's geographical location is also<br />

highly preferred. Near the town<br />

Kremsmünster there is a well known<br />

inn called "Zum Baum mitten in der<br />

Welt" ("To the Tree in the middle of the<br />

World"). Perhaps this part of our state<br />

does not lie in the middle of the world,<br />

but surely in the heart of Europe.<br />

This fact has made Upper Austria a<br />

springboard to the east. These structures<br />

are not new, as these transport routes<br />

had already connected us to the old<br />

industrial nation of Czechoslovakia<br />

during the monarchy.<br />

Renowned companies like VA Tech, VA<br />

Stahl, AMAG, Plasser&Theurer, BMW<br />

Steyr, MAN-SNF, SKF, Magna-Steyr<br />

Daimler Puch, Bombardier-Rotax,<br />

Rosenbauer, MIBA, UniTech, <strong>FACC</strong>,<br />

Fischer Ski&Tennis, DSM, Hoffmann-<br />

LaRoche, Lenzing, SCA Laakirchen,<br />

Engel and Greiner, just to name a few<br />

of the firms that are successful on international<br />

markets, profiting from the<br />

favourable economic climate, the<br />

qualification and motivation of the<br />

workforce, and the ambitious expansion<br />

of the Upper Austrian technical<br />

network.<br />

No wonder more and more international<br />

companies are becoming aware<br />

of Upper Austria and examining<br />

possibilities of cooperation, settlement<br />

or relocation.<br />

The Upper Austrian State Government<br />

has created the structures for this.<br />

13 <strong>take</strong>off


F A C C C U S T O M E R M A G A Z I N E<br />

www.facc.co.at.<br />

<strong>FACC</strong> Goes Cyber<br />

In conjunction with multimedia!interact,<br />

our competent partner in Salzburg, we<br />

are currently working at a fever pitch to<br />

complete the <strong>FACC</strong> website, and plan<br />

to go online on 1 February 1999.<br />

Certainly no other communication<br />

technology has ever gone through such<br />

a swift development and worldwide<br />

application as the internet – the instant<br />

and seemingly boundless availability of<br />

data and an unlimited exchange of<br />

information with all parts of the globe.<br />

As a global player, <strong>FACC</strong> wants to join<br />

this virtual medium to be present<br />

online for all its customers, partners<br />

and suppliers. Naturally we are also<br />

eyeing new contacts and business<br />

relations, which the internet will help us<br />

establish.<br />

The prime aim is to make an information<br />

matrix available that will enable<br />

potential customers and partners to<br />

obtain comprehensive information<br />

about <strong>FACC</strong> before any first personal<br />

contact <strong>take</strong>s place. The clearly structured<br />

categories Company, Technology,<br />

Products, Services and News are easy<br />

to access. The News link in particular<br />

will enable everyone interested to<br />

follow the latest developments at <strong>FACC</strong>.<br />

Moreover, we shall place the most<br />

interesting articles in <strong>take</strong> off on our<br />

website and gradually build an archive<br />

that can be called up around the clock.<br />

In addition there will be interesting<br />

visual material as well as links to our<br />

major accounts such as Boeing and<br />

Airbus Industrie.<br />

@14<br />

<strong>take</strong>off<br />

1 February 1999 - off we go into the Internet.<br />

For more details check the internet on<br />

1 February 1999 – www.facc.co.at.<br />

See you there.<br />

FACTS &<br />

FIGURES<br />

EQUIPMENT &<br />

FACILITIES<br />

CUSTOMERS<br />

HISTORY<br />

MAP<br />

CONTACT US<br />

Solutions in Composite<br />

COMPANY TECHNOLOGY PRODUCTS SERVICES NEWS<br />

Our History<br />

Welcome<br />

to the<br />

World of <strong>FACC</strong><br />

In the 1980s Fischer - the famous sporting<br />

goods manufacturer founded in 1924 -<br />

challendged it’s R&D department to develop<br />

an unbreakable cross country ski weighing a<br />

maximum of 1000 grams. The solution:<br />

Reinforced fiberglass fused to extremely light<br />

composite components.<br />

Using the extensive R&D capacity, technicians<br />

saw the chance to carry over the applied<br />

composite manufacturing technology to airplane<br />

construction. The first order for aircraft<br />

components was received from Airbus Industrie<br />

in 1981, followed by contracts from McDonnell<br />

Douglas, Boeing, Saab, Bombardier deHavilland<br />

and Fokker.<br />

Since it’s foundation in 1989 as a wholly onwned subsidiary of Fischer,<br />

<strong>FACC</strong> has permanently set new standards in doing business in an ever<br />

changing and more demanding aerospace industry. In the years following<br />

<strong>FACC</strong> successfully established itself among the leading US and European<br />

aircraft components manufacturers.<br />

Fischer 1924<br />

First Contract<br />

Airbus Floor Beams<br />

Solutions in Composite<br />

COMPANY TECHNOLOGY PRODUCTS SERVICES NEWS


F A C C C U S T O M E R M A G A Z I N E<br />

Innovation<br />

from Austria<br />

Ars Electronica Center - A House in Progress<br />

As a unique center<br />

for digital media and<br />

technologies, the Ars<br />

Electronica Center sees<br />

itself as a point of intersection<br />

for art, technology,<br />

business, science and<br />

society.<br />

In 1996, the city of Linz supported the<br />

construction of the Ars Electronica<br />

Center, a project idea of Hannes<br />

Leopoldseder, director of the Upper<br />

Austrian division of Austrian radio and<br />

television. In doing so, the city of Linz<br />

set up a shining symbol for the future<br />

orientation and innovative spirit of the<br />

city itself and also of Upper Austria as a<br />

center of business. In an area of 2,000<br />

square meters, visitors can try out the<br />

newest technologies and gather<br />

experience in using these new media.<br />

Known as a "museum of the future",<br />

the Center is a prototype for the future<br />

purposes and functions of museums. It<br />

is a meeting place for everyone from<br />

computer freaks and families to artists<br />

and businesses. With all its different<br />

functions, the Center considers itself a<br />

representative of a global information<br />

exchange system. The Center offers its<br />

infrastructure – unique in all of Europe<br />

– for research, development and<br />

presentation projects. Inter-disciplinary<br />

seminars and workshops are to<br />

enhance information exchange and<br />

critical reflection. It sees itself as a<br />

house-in-progress, and is available to<br />

its visitors as a permanent laboratory<br />

and studio for innovation projects.<br />

Culture, Art, Sports, Innovation, Personalities<br />

This atmosphere of progress offers<br />

<strong>FACC</strong> an opportunity to present a<br />

current project in development. We are<br />

working on a program that will allow<br />

visitors - at the click of a mouse - to<br />

experience a computer-simulated flight<br />

in a Boeing 717-200, whose cabin<br />

interiors are of Upper Austria origin.<br />

Using the digital technologies available<br />

at the Ars Electronica Center, Boeing<br />

and <strong>FACC</strong> want to make the advantages<br />

of the newly developed passenger<br />

cabins available to a wide public<br />

without having to actually board a<br />

plane.<br />

15 <strong>take</strong>off


Building<br />

for the Future<br />

A-4910 Ried/Austria, Fischerstraße 9, P. O. Box 192<br />

Tel. +43/7752/616-0 - Fax +43/7752/616-350

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