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Panels & Furniture Asia September/October 2020

Panels & Furniture Asia (PFA) is a leading regional trade magazine dedicated to the woodbased panel, furniture and flooring processing industry. Published bi-monthly since 2000, PFA delivers authentic journalism to cover the latest news, technology, machinery, projects, products and trade events throughout the sector. With a hardcopy and digital readership comprising manufacturers, designers and specifiers, among others, PFA is the platform of choice for connecting brands across the global woodworking landscape.

Panels & Furniture Asia (PFA) is a leading regional trade magazine dedicated to the woodbased panel, furniture and flooring processing industry. Published bi-monthly since 2000, PFA delivers authentic journalism to cover the latest news, technology, machinery, projects, products and trade events throughout the sector. With a hardcopy and digital readership comprising manufacturers, designers and specifiers, among others, PFA is the platform of choice for connecting brands across the global woodworking landscape.

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SEPTEMBER/OCTOBER <strong>2020</strong>


THE MANY FACES OF AMERICAN RED OAK<br />

Not only is American red oak the most abundant<br />

species in the US hardwood forest, it is also the<br />

most versatile. Beautiful, strong and stable with<br />

excellent steam bending capabilities and easy<br />

to finish and stain, it’s a timber that lends<br />

itself to a host of applications.<br />

PICTURED: AMERICAN RED OAK DETAIL<br />

FROM THE HOI MAI FURNITURE COMPETITION, VIETNAM <strong>2020</strong>.<br />

AMERICAN HARDWOOD EXPORT COUNCIL SOUTHEAST ASIA & GREATER CHINA<br />

EMAIL<br />

WEBSITE<br />

INFO@AHEC-CHINA.ORG<br />

WWW.AMERICANHARDWOOD.ORG<br />

WWW.AHEC-CHINA.ORG<br />

AMERICANHARDWOODSEA<br />

AHEC_SEA


Contents<br />

<strong>September</strong> / <strong>October</strong> <strong>2020</strong> • Issue 5 • <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong><br />

EDITOR’S NOTE<br />

6<br />

NEWS<br />

8<br />

MARKET REPORT<br />

19<br />

Birch from Russia in the US market<br />

20<br />

US hardwood supplies: Adapting to<br />

a new norm<br />

IN PERSON<br />

22<br />

Smart manufacturing:<br />

HOMAG and Indonesian furniture<br />

manufacturer pave the way<br />

24<br />

Taking the Gabon Special Economic<br />

Zone to greater heights<br />

PRODUCT HIGHLIGHT<br />

28<br />

Baumer Inspection commissions<br />

first raw board scanner in<br />

South East <strong>Asia</strong><br />

PANEL MANUFACTURING<br />

31<br />

Well-matched measuring and<br />

inspection technology for thin MDF<br />

production<br />

FURNITURE<br />

MANUFACTURING<br />

36<br />

Machines and mankind – Combining<br />

forces for intelligent furniture<br />

manufacturing<br />

MATERIALS<br />

40<br />

Designer Hardwood: Creating<br />

customisable, sustainable<br />

hardwood materials from wood waste<br />

in just one day<br />

46<br />

A traded tree: What rosewood means<br />

for Africa<br />

FLOORING<br />

50<br />

COVID-19 cleaning and disinfecting:<br />

What’s safe for wood floors?<br />

52<br />

All swept up<br />

DESIGN<br />

54<br />

Tasmanian Blackwood heats things<br />

up at London restaurant<br />

56<br />

Designing for the tropics: Trends and<br />

post-pandemic observations<br />

STRUCTURAL ELEMENTS<br />

58<br />

A space of gathering and intellectual<br />

exchange<br />

COLUMNISTS<br />

62<br />

Wood Clinic: Why do the slats of the<br />

crib’s sliding rail fall out?<br />

66<br />

MMMA Newsletter: What’s next? A<br />

reversal in globalisation!<br />

CALENDAR OF EVENTS<br />

70<br />

INDEX OF ADVERTISERS<br />

71<br />

24<br />

54 58


FROM THE EDITOR<br />

PANELS & FURNITURE ASIA<br />

JO-ANN | Editor<br />

Moving Forward<br />

along these<br />

Winding Roads<br />

PABLO SINGAPORE<br />

Publisher<br />

Senior Editor<br />

Editor<br />

Business Development Manager<br />

Graphic Designer<br />

Circulation Manager<br />

PABLO BEIJING<br />

General Manager<br />

PABLO SHANGHAI<br />

Senior Editor<br />

William Pang<br />

williampang@pabloasia.com<br />

Pang Yanrong<br />

yanrong@pabloasia.com<br />

Jo-Ann Teo<br />

jo-ann@pabloasia.com<br />

YanJun Pang<br />

yanjun@pabloasia.com<br />

Edwin De Souza<br />

edwin@pabloasia.com<br />

Shu Ai Ling<br />

circulation@pabloasia.com<br />

Ellen Gao<br />

pablobeijing@163.com<br />

Sharon Wu<br />

pabloshanghai@163.net<br />

As the world plunged into its on-going fight against COVID-19, global supply<br />

chains were forced to find ways to survive the sharp economic downturn<br />

owing to the lockdowns, business closures and sheer level of uncertainty.<br />

Despite the continued closure of many borders, industries have formulated<br />

new strategies to stand firm in the market. I trust that most businesses have<br />

resumed operations – albeit cautiously – in this historic new normal.<br />

In the second quarter of <strong>2020</strong>, direct market impacts of COVID-19 saw the<br />

drastic plummeting of US hardwood sawmill production. The worst is not<br />

over, but how has demand contributed to progressive market recovery? Find<br />

out more from Judd Johnson, Managing Editor of Hardwood Market Report,<br />

on page 20.<br />

HEAD OFFICE<br />

PABLO PUBLISHING & EXHIBITION PTE LTD<br />

3 Ang Mo Kio Street 62 #01-23<br />

Link@AMK Singapore 569139<br />

Tel : +65 6266 5512<br />

Email: info@pabloasia.com<br />

www.panelsfurnitureasia.com<br />

Company Registration No: 200001473N<br />

Singapore MICA (P) No: 095/08/<strong>2020</strong><br />

REGIONAL OFFICES (CHINA)<br />

PABLO BEIJING<br />

Tel : +86 10 6509 7728<br />

Email: pablobeijing@163.com<br />

PABLO SHANGHAI<br />

Tel : +86 21 5238 9737 / 36<br />

Email: pabloshanghai@163.net<br />

Issues of economic sustainability aside, environmental sustainability has been<br />

a longstanding hot topic. <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> was intrigued to hear from<br />

Peter Torreele of 3RT on how his company creates customisable hardwood<br />

materials using wood waste (p.40). You’ll be surprised that their patented<br />

technology allows such wood products to be manufactured in just one day!<br />

On a similar note, this issue shines a spotlight on sustainably sourced<br />

Tasmanian Blackwood which has been gaining attention beyond Australia.<br />

According to the Tasmanian Timber Promotion Board, high-quality Blackwood<br />

from the swamps of north-west Tasmania is meeting demands of the upscale<br />

international market. Be sure to check out a swanky new London restaurant fit<br />

out with this elegant timber (p.54).<br />

Last but not least, in case you have just been disinfecting your hands – and<br />

neglecting your floors – during this period, Brett Miller of the National<br />

Hardwood Flooring Association in the US shares some quick tips on how to<br />

properly clean and disinfect wood floors (p.50).<br />

All rights reserved. Views of writers do not necessarily reflect the views of the Publisher. No part of this publication<br />

may be reproduced in any form or by any means, without prior permission in writing from the Publisher and copyright<br />

owner. Whilst every care is taken to ensure accuracy of the information in this publication, the Publisher accepts no<br />

liability for damages caused by misinterpretation of information, expressed or implied, within the pages of the magazine.<br />

All advertisements are accepted on the understanding that the Advertiser is authorised to publish the contents of the<br />

advertisements, and in this respect, the Advertiser shall indemnify the Publisher against all claims or suits for libel,<br />

violation of right of privacy and copyright infringements. <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> is a controlled-circulation magazine with<br />

two issues a year. It is mailed free-of-charge to readers who meet a set of criteria. Paid subscription is available to<br />

those who do not fit our terms of control. Please refer to subscription form provided in the publication for more details.<br />

Printed by Times Printers Pte Ltd<br />

let's connect!<br />

<strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong><br />

is the offi cial publication of<br />

Malaysian MDF Manufacturers Association<br />

All this and more within these pages. Enjoy the read!<br />

<br />

@panelsfurnitureasia<br />

Scan to subscribe to PFA’s enewsletter


8 | NEWS<br />

<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong><br />

STUDY: FORESTRY MACHINE MARKET TO WITNESS DECLINING<br />

SALES AMID COVID-19; LONG-TERM OUTLOOK POSITIVE<br />

ACCORDING to a report published by<br />

Fact.MR, the forestry machinery market<br />

will witness declining sales in the near<br />

term amid the COVID-19 outbreak, but<br />

the long-term outlook remains positive.<br />

The global forestry machinery market is<br />

expected to be valued at over US$4 billion<br />

by the end of <strong>2020</strong> and is anticipated to<br />

surpass US$6 billion by the end of the<br />

forecast period of <strong>2020</strong>-2030. However,<br />

the COVID-19 pandemic has interrupted<br />

the growth of the industrial equipment<br />

machinery market due to nationwide<br />

lockdowns, leading to a steep fall in the<br />

sales of forestry machinery, globally.<br />

In addition, high initial investment of<br />

forestry machinery adds another layer of<br />

complexity, as several users are hesitant<br />

to invest in new forestry machinery at<br />

this time. This, in turn, is expected to<br />

see a decline in the demand for forestry<br />

machinery in the near future.<br />

However, ongoing development plans<br />

formulated to boost the forestry industry in<br />

key countries such as China and Indonesia<br />

are expected to drive the demand for<br />

relevant solutions, such as forestry<br />

machinery and equipment. Moreover,<br />

growing focus of manufacturers on<br />

designing machinery for high production<br />

applications, demanding operations, and<br />

extreme terrain conditions, is expected to<br />

augur well for the growth of the forestry<br />

machinery market during the forecast<br />

period of <strong>2020</strong>-2030.<br />

KEY TAKEAWAYS FROM THE<br />

GLOBAL FORESTRY MACHINERY<br />

MARKET STUDY<br />

• The global forestry machinery market<br />

is projected to create an absolute<br />

dollar opportunity of around<br />

US$2 billion, and is anticipated to<br />

expand at a value CAGR of 5% during<br />

the forecast period.<br />

• By machine, forwarders are set to hold<br />

a share-wide market dominance with<br />

over 38% of the total market value by<br />

the end of the forecast period.<br />

• Skidders are projected to progress at<br />

a value CAGR of 5%, and be valued 1.5<br />

times more than bunchers by the end<br />

of <strong>2020</strong>.<br />

• By region, Europe is expected to<br />

emerge as the fastest-growing forestry<br />

machinery market and surpass a<br />

market valuation of US$2.5 billion by<br />

the end of 2030.<br />

“The impact of COVID-19 will have<br />

long-term implications on the growth<br />

of the forestry machinery market. It is<br />

anticipated that, even if the pandemic<br />

is brought under control, demand is<br />

expected to remain muted till the end<br />

of <strong>2020</strong>, owing to uncertain economic<br />

conditions. However, a positive outlook<br />

for forestry machinery in developing<br />

countries of <strong>Asia</strong> Pacific, coupled with<br />

a shift towards mechanized mode of<br />

operations, is anticipated to foster the<br />

demand for forestry machinery over the<br />

coming years,” said a report analyst.<br />

INDUSTRY PLAYERS FOCUSING ON<br />

PRODUCT LAUNCHES TO STIMULATE<br />

GROWTH<br />

Key players in the forestry machinery market<br />

are Komatsu Ltd., Tigercat International<br />

Inc., Deere & Co., Barko Hydraulics L.L.C.,<br />

Caterpillar, Inc. AGCO Corporation, Kubota<br />

Corporation, Ponsse Oyj, and Rottne<br />

Industri AB, among others. Prominent<br />

manufacturers are focusing on introducing<br />

new products in order to broaden their<br />

customer base and gain a competitive edge<br />

over other players. For instance,<br />

• In <strong>2020</strong>, Komatsu introduced its new<br />

901XC 8WD Harvester, which is a thinning<br />

powerhouse for challenging steep, rough<br />

or soft terrain. Further, the harvester is<br />

integrated with a "Double Comfort<br />

Bogie" drive system that provides<br />

excellent handling and follows the<br />

terrain more closely than competitors’<br />

8WD machines.<br />

• In <strong>2020</strong>, Tigercat introduced its<br />

H-series Skidders. The new skidder line<br />

includes the 620H, 630H and 632H<br />

four-wheel models, as well as the<br />

625H and 635H six-wheel models.<br />

These skidders are integrated with a<br />

Turnaround system that lets the operator<br />

rotate its seat 220°.<br />

• In <strong>2020</strong>, John Deere launched its Mechanical<br />

Self-Leveling Loader (MSL) option for small<br />

tractors. These are designed to keep loads<br />

level throughout the lift. The new loaders<br />

are compatible with John Deere 1E, 1R,<br />

2R and 3E compact utility tractors. P<br />

These insights are based on a report on the Forestry Machinery Market by Fact.MR.<br />

VIETNAM FORESTRY EXPORTS EXCEEDS US$5 BILLION IN<br />

FIRST HALF OF <strong>2020</strong><br />

THE Vietnam Administration of Forestry<br />

has announced that the export revenue of<br />

forestry products hit US$5.3 billion in the<br />

first half of <strong>2020</strong>, up 2.7% over the same<br />

period last year. The total export value<br />

of such products is expected to reach<br />

between US$11.75 to US$12 billion.<br />

On the other hand, the import value<br />

of wood and wood products over<br />

the same period decreased 8.8% to<br />

US$1.2 billion, and the agency estimates<br />

the yearly figure to match 2019 at around<br />

US$2.55 billion.<br />

In the first six months, 106,300 ha of<br />

forest were planted, fulfilling 48.3% of the<br />

yearly target of 220,000 ha. P


<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> NEWS | 9<br />

DIEFFENBACHER TO<br />

MANUFACTURE WORLD’S<br />

LONGEST CONTINUOUS PRESS<br />

WITH the construction of an 80-meter-long CPS+,<br />

DIEFFENBACHER will set a world record for the longest<br />

continuous press used to produce wood-based panels. The<br />

press is the core component of a medium density fibreboard<br />

(MDF) plant ordered from DIEFFENBACHER in July by Chinese<br />

wood-based panels manufacturer Guangxi Lelin Forestry<br />

Development Co, Ltd.<br />

“In planning the world’s largest MDF plant, we are excited<br />

to have DIEFFENBACHER at our side once again as a project<br />

partner,” said Wei Mingkuai, President, Guangxi Lelin. A highspeed<br />

THDF plant in Nanning that produces up to 1 mm thin<br />

boards was ordered by Guangxi Lelin from DIEFFENBACHER<br />

in June 2018 and commissioned in <strong>October</strong> 2019.<br />

“We are extremely satisfied with the performance of our THDF<br />

line and the support provided by DIEFFENBACHER before,<br />

during and after the construction of the plant. They have<br />

fully earned the trust we placed in them,” Wei said. “True to<br />

the motto ‘never change a winning team', DIEFFENBACHER<br />

was the logical choice for our new project. We look forward<br />

to deepening our partnership.”<br />

In addition to the CPS+, DIEFFENBACHER will supply<br />

equipment ranging from the air grader to the storage system.<br />

With state-of-the-art automation and control systems, the<br />

MDF line will meet the highest demands of digitalisation.<br />

Plant construction is scheduled to start in the second quarter<br />

of 2021 in the southern Chinese city of Chongzuo, not far from<br />

the Vietnamese border. Start-up is planned for fall 2021. P<br />

JAPAN: ASSEMBLED WOODEN<br />

FLOORING IMPORTS DIPPED 36%<br />

IN JUNE<br />

The International Tropical Timber Organization has reported<br />

that the year-on-year value of Japan's import of assembled<br />

wooden flooring reduced 36% in June <strong>2020</strong>. The market also<br />

saw a 32% drop in the month-on-month value compared<br />

to May.


10 | NEWS<br />

<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong><br />

The WAF's Use of Certified Timber Prize 2019, supported by the PEFC, went to Pingelly Recreation and Cultural Centre, Australia<br />

NEW DATES ANNOUNCED FOR WORLD ARCHITECTURE FESTIVAL;<br />

BEST USE OF CERTIFIED TIMBER PRIZE ENTRY DEADLINE POSTPONED<br />

THE Programme for the Endorsement<br />

of Forest Certification (PEFC) and the<br />

World Architecture Festival (WAF) are<br />

continuing their collaboration, awarding<br />

the Best Use of Certified Timber Prize for<br />

the third time.<br />

Due to the COVID-19 pandemic, the WAF<br />

will be held virtually from 30 November<br />

to 4 December <strong>2020</strong>, and a physical WAF<br />

event – where the Best Use of Certified<br />

Timber Prize is to be awarded – will<br />

run from 23 to 25 June 2021 at the FIL<br />

Exhibition Centre in Lisbon, Portugal.<br />

The entry deadline for the Best Use of<br />

Certified Timber Prize has thus been<br />

extended to 8 January 2021.<br />

CONTINUING A SUCCESSFUL<br />

COLLABORATION<br />

For the third year in succession, PEFC<br />

is sponsoring the Best Use of Certified<br />

Timber Prize, rewarding architects and<br />

project teams for using certified timber<br />

as the main construction material for<br />

buildings outstanding in sustainability,<br />

innovation, quality or aesthetics.<br />

“In our two-year-long dialogue with<br />

renowned architects at WAF, we have<br />

noticed an increasing interest in<br />

sustainable timber. Some architects<br />

even say it’s 'the only way forward',<br />

" said Fabienne Sinclair, Head of Marketing<br />

at PEFC International.<br />

"We are pleased to contribute to making<br />

both forests and construction more<br />

sustainable.”<br />

Architects and project managers of<br />

construction projects that use certified<br />

timber as the main material are invited<br />

to submit their applications at<br />

https://www.worldarchitecturefestival.<br />

com/ENTER. P


<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> NEWS | 11<br />

INDONESIA'S NATIONAL FOREST STEWARDSHIP STANDARD APPROVED<br />

THE Indonesian National Standards<br />

Development Group (SDG), an<br />

independent chamber-balanced group<br />

representing environmental, economic<br />

and social chambers from various<br />

organisations, has developed the Forest<br />

Stewardship Standard – a comprehensive<br />

tool for the promotion of responsible<br />

forest management in Indonesia. The<br />

standard has since been approved by the<br />

Forest Stewardship Council (FSC) and will<br />

be effective by 1 December <strong>2020</strong>.<br />

Consultancy groups Lembaga Ekolabel<br />

Indonesia and <strong>Asia</strong> Pacific Consulting<br />

Solutions facilitated the development<br />

group.<br />

According to official documents, the FSC<br />

Principles and Criteria, together with a<br />

set of national indicators approved by<br />

FSC Policy and Standards Committee,<br />

constitute an FSC National Forest<br />

Stewardship Standard (NFSS).<br />

The Principles and Criteria of the NFSS<br />

states that compliance with legislation<br />

(including government regulations)<br />

is one of the key pre-requisites for<br />

obtaining a FSC certificate. The Ministry<br />

of Environment and Forestry of Indonesia<br />

(MoEF) currently implements a mandatory<br />

scheme of Timber Legality Assurance<br />

System, or in Indonesian, the Sistem<br />

Veri-fikasi Legalitas Kayu (SVLK). The<br />

SVLK has been endorsed by the Forest Law<br />

Enforcement, Governance and Trade (FLEGT)<br />

and the Eupeon Union Timber Regulation as<br />

an FLEGT License. In addition to the SVLK,<br />

MoEF has in place a sustainable forest<br />

management certification system called the<br />

Sustainable Production Forest Management<br />

certification system, or Pengelolaan<br />

Hutan Produksi Lestari (PHPL).<br />

The requirements of SVLK and PHPL,<br />

alongside with other laws and regulations<br />

of Indonesia, were taken into consideration<br />

during the development of the NFSS to<br />

ensure that FMUs comply with the respective<br />

government laws and regulations on timber<br />

legality. P


12 | NEWS<br />

<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong><br />

Construction work for Kastamonu's new forming and press line has officially begun at their Samsun site<br />

KASTAMONU AND SIEMPELKAMP HIT TWO NEW<br />

MILESTONES IN LONGSTANDING PARTNERSHIP<br />

KASTAMONU Entegre and Siempelkamp<br />

have hit two new milestones. Assembly<br />

work on a new forming and press line<br />

with 7'-x-37.1-metre ninth-generation<br />

ContiRoll ® for the production of<br />

particleboard in Samsun officially began<br />

at the end of July. Kastamonu, a leading<br />

producer of wood-based boards, has also<br />

placed an order in July for a modernisation<br />

package for its Siempelkamp MDF line in<br />

Kastamonu City to be installed at the<br />

end of <strong>2020</strong>.<br />

These moves reaffirm the two companies’<br />

strong partnership even during<br />

these difficult times caused by the<br />

restrictions imposed due to the COVID-19<br />

pandemic.<br />

The assembly work with startup scheduled<br />

for early 2021 means that the continuous<br />

forming and press line in Samsun –<br />

which is intended to replace the existing<br />

particleboard line at the Yontas location<br />

that was acquired in 2009 – is now<br />

entering its home straight.<br />

Pallmann, one of Siempelkamp’s<br />

subsidiaries, will be supplying the knifering<br />

flakers – two MicroFlaker and two<br />

MacroFlaker systems as well as a knifering<br />

flaker for dry particle preparation – at<br />

each location. An automatic setting and<br />

knife-ring grinding robot by Pallmann for<br />

automatically sharpening the blunt knives<br />

in the ring constitutes an additional part<br />

of the scope of delivery.<br />

Kastamonu is also currently relying<br />

on Siempelkamp support at six other<br />

locations in Turkey.<br />

In Kastamonu City, capital of the province<br />

of the same name in the country’s north,<br />

a package by Siempelkamp Logistics &<br />

Service GmbH (SLS) – another one of<br />

Siempelkamp’s subsidiaries – is being<br />

installed to modernise an MDF line that<br />

is operating with a 7'-x-55.3-metre<br />

ContiRoll ® .<br />

The package includes a light board<br />

package that will enable the customer to<br />

produce so-called light MDF (L-MDF) with<br />

raw densities down to 500 kg/mÑ. The<br />

scope of delivery also includes the Sico


<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> NEWS | 13<br />

Master Gauge – a new type of measuring<br />

frame that is installed on the foundation<br />

and encloses the ContiRoll ® ’s two hot<br />

platens in the calibration area at the<br />

control system. The main benefit that<br />

this new frame offers is the simultaneous<br />

measurement of the upper and lower<br />

hot platen positions independent of<br />

the effects caused by any mechanical<br />

expansion within the frame.<br />

to the market in Turkey. 29 new plants<br />

have been realised to date – including<br />

the current project – during the more<br />

than 25-year cooperation between<br />

Siempelkamp and Michael P. Krocker /<br />

GIM Export.<br />

“It is particularly at this moment in time<br />

that we’re proud to support to Kastamonu<br />

Entegres' entrepreneurial spirit and to<br />

contribute to its plans for the future by<br />

becoming involved in the two different<br />

projects. We’re now looking forward to<br />

working with the Kastamonu team on<br />

location and to the successful startup of<br />

both projects,” said Ulrich Kaiser, Head<br />

of Sales Wood Division, Siempelkamp;<br />

and Dr Stephan Niggeschmidt, Managing<br />

Director, SLS. P<br />

The ContiRoll ® press’ calibration area is<br />

also being equipped with an additional<br />

cylinder track, which is to be combined<br />

with a track control for individual<br />

cylinders. The additional cylinder<br />

track is being fitted in order to further<br />

minimise raw board tolerances and to<br />

further reduce the sand-off in raw board<br />

production. The modernisation work will<br />

generate added value for Kastamonu<br />

Entegre by enabling them to significantly<br />

expand its range of products and reduce<br />

both raw material costs and input.<br />

Kastamonu Entegre currently operates<br />

eight Siempelkamp plants using<br />

continuous press technology in Turkey,<br />

Russia and Italy – the close links with<br />

Siempelkamp started in 1969 with a belttray<br />

plant for particleboard production in<br />

Kastamonu City.<br />

The two current projects underline the<br />

innovative power that the business<br />

relationship continues to generate even in<br />

these challenging times. GIM Export will<br />

again be involved through the provision<br />

of its financing support as a tried-andtested<br />

partner and Siempelkamp’s link


14 | NEWS<br />

<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong><br />

CIFF GUANGZHOU REPORTED TO BE FIRST<br />

FURNITURE FAIR HELD DURING COVID-19 PANDEMIC<br />

THE China International <strong>Furniture</strong> Fair<br />

(CIFF) reported a successful run of its<br />

latest Guangzhou edition, held from<br />

27 to 30 July <strong>2020</strong> at the China Import<br />

and Export Fair Pazhou Complex. With<br />

1,607 exhibitors occupying 300,000<br />

sqm of exhibition space, CIFF Guangzhou<br />

attracted 145,363 visitors and is reported<br />

to be the first furniture trade fair to be<br />

held successfully during the COVID-19<br />

pandemic.<br />

CIFF Guangzhou is a primary platform<br />

for international and domestic product<br />

launches and trade, and plays an<br />

important role in securing the stability<br />

of the supply chain and industry chain.<br />

It also facilitates the recovery of the<br />

furniture industry amid the global<br />

pandemic. The four-day exhibition<br />

housed the entire furniture supply<br />

chain under one roof, namely home,<br />

outdoor and leisure furniture, home<br />

décor and home textile, office, hotel, and<br />

commercial furniture, furniture machinery<br />

and raw materials.<br />

Design forums, exhibitions and events<br />

were held during CIFF Guangzhou,<br />

including "Design Spring – Contemporary<br />

China <strong>Furniture</strong> Design Fair" which<br />

promoted the growth and development<br />

of Chinese furniture design, and "2030+<br />

International Future Office" which<br />

explored the possibilities surrounding<br />

the future of the office environment.<br />

Strict protocols were adopted throughout<br />

the event for the safety of all exhibitors,<br />

visitors and exhibition employees.<br />

The 47 th CIFF Guangzhou will be held<br />

from 18 to 21 March 2021 (first phase)<br />

and from 28 to 31 March 2021 (second<br />

phase). P


<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> NEWS | 15<br />

INDONESIAN FURNITURE AND HANDICRAFT<br />

ASSOCIATION APPOINTS NEW CHAIRMAN<br />

SUPRIYADI has been elected the new<br />

chairman of the Indonesian <strong>Furniture</strong><br />

and Handicraft Association (Himpunan<br />

Industri Mebel dan Kerajinan Indonesia<br />

[HIMKI]), replacing Ir. Soenoto, at the<br />

2 nd HIMKI National Conference held at<br />

Hotel Santika Cirebon from 18 to 19<br />

August <strong>2020</strong>. Supriyadi previously served<br />

as Advisory Board Member of HIMKI's<br />

Regional Representative Council.<br />

In his inaugural speech, Supriyadi<br />

thanked management and members for<br />

entrusting the leadership of HIMKI to<br />

him. He announced his determination in<br />

transforming HIMKI into a bigger ship that<br />

embraces all parties and leading HIMKI to<br />

financial independence.<br />

HIMKI as an association of business<br />

actors in the furniture and handicraft<br />

industry sector, in the broadest sense,<br />

realises its responsibility to foster<br />

and develop harmonious cooperation,<br />

encourage equal opportunities for<br />

business and participate in implementing<br />

national development in the economic<br />

sector. HIMKI continues to develop<br />

and strengthen the national furniture<br />

and handicraft industry, which includes<br />

ensuring the continuity of supply of raw<br />

and supporting materials, enhancing<br />

product design and innovation, increasing<br />

production capacity, developing human<br />

resources, promotion and marketing, as<br />

well as institutional development so that<br />

it can make a real contribution to the<br />

industry. P<br />

Newly appointed chairman of HIMKI, Supriyadi, addressing<br />

management and members (Photograph: HIMKI)


16 | NEWS<br />

<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong><br />

BIESSE GROUP LAUNCHES R&D LAB TO<br />

ACCELERATE INNOVATION<br />

BIESSE GROUP has announced the<br />

launch of the Biesse Innovation Lab, a<br />

major new project in the field of research<br />

and development (R&D) and innovation<br />

that will serve as an accelerator for new<br />

ideas and start-ups. The Lab also seeks to<br />

cultivate links with the world of academia<br />

such as universities and research centres,<br />

and with other accelerators such as<br />

venture capital firms and companies, to<br />

further enhance the Group's innovation<br />

ecosystem.<br />

The Biesse Innovation Lab was created<br />

with the intention to seek solutions<br />

not only within the organisation but<br />

also outside of it, through interaction<br />

with its points of reference in Israel<br />

and Italy. In Israel, it will be developed<br />

in collaboration with the AdlerInlight<br />

Technology Observatory, an organisation<br />

created to bring together industry and<br />

innovation on the Italian territory. In<br />

Italy, the Lab will be developed with<br />

the support of Manifaktura, a company<br />

with expertise in the implementation<br />

of open innovation initiatives and the<br />

management of innovative projects in the<br />

manufacturing sector.<br />

“To open our company boundaries in<br />

order to broaden the horizons of our<br />

minds: this is the two-way principle<br />

according to which Biesse Group seeks<br />

to lead the Biesse Innovation Lab. The<br />

process of digital transformation we are<br />

currently experiencing involves change at<br />

all levels, and it is only by seizing every<br />

opportunity that this revolution offers<br />

that we can continue to be innovators,”<br />

explained Roberto Selci, Chief Executive<br />

Officer of Biesse Group, at the formal<br />

launch event. The event was also attended<br />

by Agmon Porat, HamLet Israel's LetLab;<br />

Gianluigi Benedetti, Italian Ambassador<br />

to Israel; and Jonathan Hadar, Head of the<br />

Israel Economic Mission in Italy.<br />

The Biesse Innovation Lab will integrate technological, business and organisational themes via a<br />

team focused on multi-functional development<br />

The new organisation, created by Biesse<br />

Group in collaboration with the other<br />

players involved in the project, will<br />

integrate technological, business and<br />

organisational themes via a team focused<br />

on multi-functional development. It<br />

will comprise staff from both within<br />

and outside the organisation, with the<br />

participation of managers, analysts,<br />

creatives, engineers and experts in<br />

marketing and sales.<br />

“Innovation is born of the encounters<br />

that take place between people; we<br />

immediately established a sense of<br />

mutual professional inspiration with<br />

Roberto Selci, which has served to<br />

breathe life into this new model for the<br />

creation of innovation. We share a desire<br />

to create winning ecosystems and to<br />

bring positivity and added value to<br />

Italy,” commented Roberta Anati, Chief<br />

Executive Officer of AdlerInlight.<br />

At the end of the meeting, Francesco<br />

Balducci, Chief Executive Officer of<br />

Manifaktura added: “We are very proud<br />

to contribute to the creation of the<br />

Biesse Innovation Lab, in the certainty<br />

that the skills that generate innovation<br />

are part of a collective action that takes<br />

place through a network of actors,<br />

connections and relationships, locally and<br />

globally. Biesse Group and its partners<br />

are thus able to face the challenges<br />

related to Industry 4.0 and Circular<br />

Economy, finding agile solutions, but at<br />

the same time relevant, innovative and<br />

sustainable." P


<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> NEWS | 17<br />

WEMHOENER (CHANGZHOU) CELEBRATES<br />

ITS 100 TH SHORT-CYCLE PRESS LINE<br />

On 26 July <strong>2020</strong>, a special celebration was<br />

held in Jiangsu, China, to commemorate the<br />

delivery of Wemhoener Changzhou's 100 th<br />

short-cycle press line made by its Chinese<br />

factory. The press line was delivered to its<br />

customer, Jifu.<br />

It is the second short-cycle press line that<br />

Jifu has bought from Wemhoener China.<br />

In 2016, Jifu bought their first short-cycle<br />

press line with EIR function, which can<br />

produce synchronised-design melamine<br />

faced panels. To meet an increasing market<br />

demand, Jifu ordered its second shortcycle<br />

press line from Wemhoener in 2019.<br />

“Our order book is full and we need the<br />

new press line to be put into use as soon<br />

as possible,” said Mr Ge, owner of Jifu, who<br />

is very optimistic and confident about his<br />

business.<br />

“It’s the right decision,” he said, adding<br />

that “we improved the quality of our<br />

products and the efficiency of our<br />

production when we used Wemhoener's<br />

short-cycle press line.”<br />

The unexpected outbreak of COVID-19<br />

has impacted the global economy heavily<br />

in <strong>2020</strong>. However, after a complete<br />

shutdown in February, China’s economy<br />

is recovering. In the second quarter,<br />

the GDP growth rate of China reached<br />

+3.2%.<br />

“In the first half of the year, the sales<br />

revenue of most Chinese furniture<br />

manufacturers achieved almost the same<br />

level as last year,” said Mr He, Managing<br />

Director of Wemhoener China. “The<br />

demand for woodworking machinery is<br />

picking up in China.”<br />

(L to R) Mr Ge from Jifu and Mr He from Wemhoener<br />

China celebrating the delivery of Wemhoener<br />

Changzhou's 100 th short-cycle press line<br />

With a good order back-log from 2019<br />

and the new orders from the Chinese domestic<br />

market in <strong>2020</strong>, Wemhoener China maintained<br />

full production throughout the COVID-19<br />

pandemic. To meet the increasing demand<br />

of the Chinese market, as well as the <strong>Asia</strong>n<br />

market in general, Wemhoener is constructing<br />

its second plant in China. An additional 7,000<br />

sq m of the new plant will be put into use in<br />

2021. P


18 | NEWS<br />

<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong><br />

GERMAN LOG EXPORTS REMAIN HIGH IN EARLY<br />

<strong>2020</strong>; ALMOST 50% DESTINED FOR CHINA<br />

WOOD RESOURCES INTERNATIONAL<br />

reports that the log market in Germany<br />

has been extremely volatile in the first<br />

half of <strong>2020</strong>, with high demand from<br />

the export market and a tight supply of<br />

fresh green logs. When COVID-19 forced<br />

sawmills to close in March, domestic<br />

demand for sawlogs fell and the price<br />

increases seen earlier in the quarter<br />

reversed – resulting in both domestic and<br />

export prices falling.<br />

Sawlog prices varied throughout the<br />

country depending on the level of local<br />

supply, the quality of the beetle-killed<br />

timber, the availability of fresh logs, and<br />

the competition from log exporters. Log<br />

prices also varied due to contract volumes<br />

and spot purchases. Towards the end of<br />

the quarter, spot prices fell to levels that<br />

barely covered the costs for logging<br />

and hauling the timber. The 1Q/20’s<br />

estimated average sawlog price was<br />

an increase from the previous quarter<br />

but substantially lower than the 1Q/19,<br />

according to Wood Resource Quarterly.<br />

Softwood log exports from Germany have<br />

increased dramatically over the past five<br />

years, from 2.1 million cubic metres in<br />

2014 to 7.4 million cubic metres in 2019.<br />

The oversupply of logs resulted in record<br />

high exports in the 3Q/19 followed by two<br />

quarters of q-o-q declines (see chart).<br />

Despite the reduction in exports during<br />

the winter months, total shipments<br />

during the first four months of <strong>2020</strong><br />

were up 38% as compared to the same<br />

period in 2019.<br />

China has quickly become the largest<br />

market for German logs, accounting<br />

for almost 50% of all exported logs so<br />

far in <strong>2020</strong>. From January to April this<br />

year, almost 2.4 million cubic metres of<br />

softwood logs were shipped to China.<br />

Log exportation from Europe to <strong>Asia</strong> is a<br />

recent trend. As late as 2017, there were<br />

practically no shipments of German logs<br />

outside of Europe.<br />

Log export prices were fairly stable<br />

during most of 2019 but started to<br />

decline in late 2019 and early <strong>2020</strong>. In<br />

March and April <strong>2020</strong>, average prices<br />

were down about 14% as compared to<br />

the same months in 2019. Prices for logs<br />

destined for China have also declined<br />

substantially from early 2019 but are still<br />

nominally higher than the prices for logs<br />

shipped to other markets.<br />

The large supply of logs in Germany has<br />

had little impact on the consumption of<br />

logs by the domestic sawmilling industry.<br />

The increase in lumber exports has been<br />

less dramatic than that of logs, with the<br />

y-o-y rate of change actually falling the<br />

past three years, from 12% (2015 to<br />

2016) to 6% (2018 to 2019). P<br />

Source: Wood Resources International LLC


<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> MARKET REPORT | 19<br />

Birch from<br />

Russia in the<br />

US market<br />

By Marina Khaibulina, Lesnaya Industriya Journal<br />

According to the United States (US) Department of<br />

Agriculture, the import of birch furniture components<br />

from Russia increased by 275% to 1,741 pieces from<br />

January to <strong>September</strong> 2019, with a 158% increase in value up to<br />

US$750,000. For the same period of 2018, the US imported 464<br />

units from the Russian Federation worth around US$290,000.<br />

The export of birch furniture components to the US may be<br />

a promising direction for Russian woodworking companies.<br />

According to Alexander Oshkaev, head of Russia’s Runko Group,<br />

Russian companies currently occupy no more than 1% of the<br />

total volume of component deliveries to the US. Therefore, a<br />

promising segment is opening up for Russian manufacturers to<br />

develop exports to North America.<br />

The US is the dominant global importer of furniture. In <strong>October</strong><br />

2019, the Runko Group signed an agreement with an American<br />

company and started its deliveries of lumber. For this buyer<br />

alone, about 40,000 m 3 of furniture components is requested<br />

per month.<br />

“As part of the development of this area, we are considering<br />

two options for cooperation: the manufacturing of furniture<br />

components within the existing factory or the construction<br />

of a new production facility,” said Oshkaev. “In the first case,<br />

the cost of new high-technology equipment will be about 400<br />

thousand euros and the volume of production will be 320 m 3 per<br />

month. The second option involves investments of about four<br />

million euros and monthly deliveries can reach up to 2,000 m 3 .”<br />

Although Runko Group does not currently supply birch furniture<br />

components to the US, negotiations are underway.<br />

The first Russian company to successfully enter the US<br />

hardwood market was AVA Company. It owned a woodworking<br />

factory specialising in the deep processing of birch – from<br />

logging to the finished products. However, in 2016, several<br />

accidents occurred and all the plant's income were used<br />

to pay them off, leaving the enterprise in debt. In autumn<br />

2018, AVA Company was officially declared bankrupt. Armen<br />

Babadzhanyan, then director of the company, was convicted<br />

of non-payment of salaries to 350 employees and the factory<br />

building was sold in an electronic auction.<br />

Not all entrepreneurs are optimistic about the market conditions<br />

for birch furniture in the US. According to Andrei Fialkovsky,<br />

commercial director of Sudoma, finished birch furniture<br />

components are not interesting to the North American market<br />

since there is a higher demand for imported raw materials with<br />

a low degree of processing.<br />

“This, in turn, is due to the economic policies of North America,<br />

which is based on the organisation of its own manufacturing<br />

industries,” said Fialkovsky. “North America is a very large<br />

regional birch market where there is no shortage of products;<br />

there are many suppliers, including national ones. There is high<br />

competition in this market, and its conjuncture currently favours<br />

buyers and not suppliers.”<br />

However, he believes that the market does have great prospects<br />

with its good marginality and stability, adding that if one can<br />

form a technological chain and organise sales as required by<br />

the US market, there will be no critical problems with the entry<br />

of Russian manufacturers into this segment. P


20 | MARKET REPORT<br />

<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong><br />

US HARDWOOD SUPPLIES:<br />

ADAPTING TO A NEW NORM<br />

By: Judd Johnson Managing Editor, Hardwood Market Report<br />

If it is agreed that change is persistent, then it is agreed there<br />

is always a new norm. On rare occasions, change can be lifealtering<br />

and even historic. COVID-19 created such change.<br />

US hardwood sawmill production dropped to record low levels<br />

in the second quarter of <strong>2020</strong> as a direct result of market<br />

impacts from COVID-19. Unlike effects from the China/US trade<br />

war or cyclical events that disrupt business within individual<br />

market sectors, government regulations aimed at mitigating<br />

the spread of COVID-19 affected the entire marketplace for US<br />

hardwood lumber.<br />

The impacts were as abrupt and comprehensive as those from<br />

a severe economic downturn. At only five months into the<br />

pandemic, contraction in US hardwood sawmill production was<br />

comparable to that during the early part of the Great Recession.<br />

Figure 1 shows the volume of annual production from 2006<br />

through year to date <strong>2020</strong> (July) and tracks the percentage<br />

change in volume output from the preceding year. The effects<br />

from this pandemic on US hardwood lumber production and<br />

supplies are undeniable (Figure 2).<br />

Figure 2<br />

2) US domestic markets for grade lumber, including furniture,<br />

cabinets, moulding, millwork and flooring<br />

3) Exports of grade lumber, with China having a major impact<br />

both directly as an importer and indirectly by outsourcing<br />

wood product manufacturing throughout South East <strong>Asia</strong><br />

The supply situation is a matter of fact, but the real point of<br />

concern is what the next new norm will be. The answer hinges<br />

on the market’s performance, meaning if there is near term<br />

recovery in:<br />

1) US domestic markets for industrial lumber and timber, which<br />

account for approximately 60% of the entire US hardwood<br />

marketplace<br />

There must be an adequate blend of demand contribution<br />

from the industrial lumber and grade lumber sectors to<br />

stimulate a broad increase in sawmill production. If this occurs,<br />

US hardwood sawmill production should respond quickly.<br />

Even though some sawmills and lumber yards have closed,<br />

substantial production and processing capacity remain in place.<br />

Otherwise, a significant imbalance in demand between industrial<br />

lumber and grade lumber would cause sawmill output to stall<br />

at a low level.<br />

Figure 1<br />

In reality, the marketplace is already making progress toward<br />

recovery. The US industrial lumber market sectors are strongly<br />

influenced by economic activity. The economy began rebounding<br />

in May after COVID-19 mitigation restrictions moved into Phase<br />

2 protocol. Additionally, record high US softwood prices have<br />

helped propel more hardwood volume into the industrial sectors.<br />

The US housing industry is energised. By the end of July, yearto-date<br />

construction of new single-family housing units had<br />

recovered from the March through May deficits; it is on par<br />

with the same period last year. Furthermore, projections on<br />

new single-family housing construction for <strong>2020</strong> are set above<br />

2019 and anticipate additional growth next year. Together with<br />

residential refurbishing construction, the domestic US housing


<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> MARKET REPORT | 21<br />

market should help drive demand higher for hardwood interior<br />

fittings, finishes and furnishings.<br />

Business with China seems less certain. Activity strengthened<br />

through the first five months of <strong>2020</strong>, but new order placements<br />

fell precipitously in June. However, data released by the Chinese<br />

government show the economy and housing market are trending<br />

in the proper direction to fuel demand for manufactured<br />

hardwood goods. Even at a pace of business similar to this past<br />

spring, increased demand from China would also strengthen<br />

commerce in other countries and be an important influence on<br />

future US hardwood lumber production.<br />

These past several months of low sawmill production will become<br />

more evident to the marketplace. Less lumber produced means<br />

less lumber will be kiln dried and available for sale (Figure 3).<br />

To what extent there will be shortages is uncertain. What is<br />

certain is that demand for US hardwoods has improved from<br />

the initial COVID-19 setbacks and is now encouraging sawmill<br />

production increases.<br />

Change is persistent. Process toward the next new norm is well<br />

underway. P<br />

Figure 3<br />

HMR is the leading source of pricing and market information<br />

for North American hardwoods. It has provided reliable,<br />

expert analysis of pricing and market trends to hardwood<br />

companies throughout the world since 1922. Sample<br />

copies and subscription services for Hardwood Market<br />

Report ® and all other HMR publications are available online<br />

at www.hmr.com.


22 | IN PERSON<br />

<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong><br />

Smart Manufacturing: HOMAG and<br />

Indonesian <strong>Furniture</strong> Manufacturer<br />

Furnindo Pave the Way<br />

By Jo-Ann Teo<br />

As global manufacturers shift beyond merely automation, wood panel processors and furniture<br />

manufacturers are looking towards the use of smart technology to optimise production lines and further<br />

streamline processes. HOMAG, a world leader in providing integrated solutions for the woodworking sector,<br />

endeavours to enable their partners to achieve Industry 4.0 and get ahead of the game.<br />

Here, we explore how a leading Indonesian furniture manufacturer partnered<br />

with HOMAG to embrace smart automation in their factory right from the get go.<br />

In a part of the world where manual woodworking methods are still considered<br />

the norm, what was the motivation behind the change and what challenges<br />

came along with this unusual endeavour? <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> had the<br />

opportunity to speak with Tim Spanjaart, Managing Director of Furnindo and<br />

Chief Operating Officer of AVIP, to find out more.<br />

Tim Spanjaart<br />

FURNINDO AND AVIP<br />

Furnindo Utama <strong>Asia</strong> is one of Indonesia’s leading panel<br />

processing furniture manufacturers, and is the daughter company<br />

of AVIP – a professional design and build interior architecture firm<br />

that has been providing the Indonesian market with workspace<br />

fit-out solutions for the past 26 years. Established at the beginning<br />

of 2016 in Tangerang, Java, Furnindo’s factory currently spans<br />

around 5,500 square meters and employs a strength of about<br />

40 staff members.<br />

Before the establishment of Furnindo, AVIP was heavily reliant<br />

on the outsourcing of furniture production as their 500-sq-m<br />

workshop in Indonesia was largely unable to produce sufficient<br />

yield. Despite an attempt to shift from manual practices by<br />

importing second-hand digitally controlled machinery from the<br />

Netherlands, the space that they had was still insufficient for<br />

AVIP’s rapid growth. Looking to reduce the amount spent on<br />

outsourcing, as well as resolve issues with product quality and<br />

timely delivery, Tim, then Production Manager at AVIP, and his<br />

management team saw the iminent need for an upgrade.<br />

HITTING THE GROUND RUNNING<br />

That’s how Furnindo was born. In 2015, the decision was made<br />

to invest in their own factory and the goal was to produce<br />

customised furniture and interiors with as much automation as<br />

possible. Despite the higher investment needed to kick-start a<br />

fully automatic panel processing line, Tim and his team wanted<br />

to move away from manual production right from the start to<br />

minimise mistakes and errors.<br />

“It was an investment to make, but weighing the advantages and<br />

disadvantages made us come to the conclusion that it would be<br />

good to do this right from the beginning,” Tim said. “If we had<br />

to implement this while we were already running the production<br />

process, it could create a lot of unforeseen issues and slow you<br />

down when you have deadlines to meet.”<br />

His team then contacted a local representative of HOMAG and<br />

purchased a panel dividing saw (SAWTEQ B-300) and CNC<br />

processing centre with edging capabilities (CENTATEQ P-310<br />

and Edge Bander NKR782). Tim shared that his late father led<br />

the decision to work with HOMAG.<br />

One of AVIP’s interior fit-out projects – commissioned by Dana Indonesia


<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> IN PERSON | 23<br />

HOMAG’s panel dividing saw SAWTEQ B-300 (HPL300)<br />

with lifting table installed at Furnindo<br />

Tim (centre) and his team members with HOMAG’s<br />

CNC machine CENTATEQ P-310 (BMG311)<br />

Tim (left) is able to personally operate all the machines as<br />

he likes to be hands-on. Here, he measures a leftover panel<br />

before using it for production<br />

“At that time (in 2015), my father was still around – he had been a<br />

furniture maker for a very long time. He had his own factory in the<br />

Netherlands that was completely fit out with HOMAG machinery,<br />

so he knew what he was looking for,” Tim recalled.<br />

The machines arrived in December 2015 and were fully<br />

operational in January 2016. Right from the start, Tim was<br />

involved in the guiding and setting up of the factory. As meeting<br />

AVIP’s demands was a major goal that Furnindo was set up to<br />

fulfil, it was important that the machinery purchased were able<br />

to significantly increase production capacity. According to Tim,<br />

HOMAG’s panel saw was definitely up for the job. In fact, after just<br />

over a year, to better handle output from the panel saw, Furnindo<br />

purchased a second CNC machine (CENTATEQ P-100)!<br />

The drastic shift away from manual production also allowed for<br />

higher precision and consistency, decreasing the percentage of<br />

defective and rejected products. According to Tim, the percentage<br />

of defective and rejected products was around 6% to 7% before<br />

the shift from manual production. Post-transition, the percentage<br />

reduced to around 2%.<br />

Since Furnindo’s output is project based and made-to-order, the<br />

production of smaller batches is not uncommon – even down to<br />

one or two units. Here, their use of HOMAG’s wood CAD|CAM<br />

software (now known as HOMAG iX) drives automation and<br />

optimises production capacity even for small orders. Using<br />

3D rendering and automatic CNC programming, this software<br />

enables manufacturers to streamline processes and improve<br />

their professional presentation capabilities by optimising the<br />

design stage into the manufacturing process. Prior to using this<br />

software, everything was being done manually. Drawings were<br />

made in AutoCAD and individual panel dimensions had to be<br />

individually extracted.<br />

“The software rapidly improved the way we draw and produce the<br />

furniture,” Tim commented. “Overall, it’s much faster to design<br />

and have our designs ready for production because manual<br />

inputs are not required. Once the designs are ready, just a push<br />

of a button is needed for them to be translated into individual<br />

optimised cutting programmes.”<br />

FACING CHALLENGES HEAD-ON<br />

The move from manual to digital production is a major one,<br />

and definitely did not come without its challenges. From the<br />

beginning, HOMAG shared with the team that the CNC processing<br />

centre was rather complicated especially for those who have no<br />

prior experience with CNC machines, and the complexities were<br />

doublefold because of the machine’s edging capabilities. However,<br />

HOMAG’s support in the form of regular visits from engineers and<br />

trainers helped the team to successfully manage the transition<br />

and implementation. Implementation of the wood CAD|CAM<br />

software presented a challenge at the beginning. Furnindo’s<br />

draftsmen, being native Indonesians, were not fluent in English<br />

and besides learning the ropes of a new software, they had to<br />

learn to break down the language barrier. After a week-long<br />

training session with a German trainer, the team took a month<br />

or two for experimentation and testing. Another week of training<br />

with HOMAG was then scheduled to evaluate the progress and<br />

iron out teething issues. It helped that the training sessions<br />

were held prior to delivery of the machines – the team was<br />

able to start operating them with the software immediately<br />

upon arrival.<br />

After getting past the initial hurdles, the software and machinery<br />

have definitely helped Furnindo in leaps and bounds. As the<br />

production demands for AVIP can now be met, the current<br />

challenge is to keep the factory running at full capacity – Furnindo<br />

is now working on creating relationships with other vendors,<br />

local and beyond, to whom they might be able to supply in the<br />

near future.<br />

IN A NUTSHELL<br />

Given that Batch Size 1 production (or even small-batch<br />

production) is still catching on in the South East <strong>Asia</strong> region,<br />

Furnindo’s foray into automation is a leap in the right direction given<br />

ever-increasing demands for customised projects and products.<br />

Industry leaders such as HOMAG aim to be at the forefront<br />

of helping manufacturers transit into this brave new world,<br />

with relevant regional and robust local support, education and<br />

training.<br />

When asked if the use of HOMAG’s products have been well<br />

implemented within Furnindo, Tim seemed pleased with the<br />

outcome of the transition from manual to fully automated<br />

production.<br />

“It definitely helped us reach the goals that we aimed to change,”<br />

he concluded. P


ADVERTORIAL<br />

<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong><br />

TAKING THE GABON<br />

SPECIAL ECONOMIC<br />

ZONE TO GREATER<br />

HEIGHTS<br />

Kumar Mohan<br />

The Gabon Special Economic Zone (SEZ) is<br />

the fruit of a shared vision of the Gabonese<br />

government and Olam International Limited<br />

and seeks to facilitate the industrialisation<br />

of Gabon. Spanning 1,126 hecatres in Nkok,<br />

approximately 20 kilometres from Gabon’s<br />

capital city Libreville, Gabon SEZ is one of<br />

the biggest industrial parks in Sub-Saharan<br />

Africa aimed at promoting the sustainable<br />

production and processing of timber and<br />

other natural resources.<br />

<strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> had the opportunity<br />

to find out from Kumar Mohan, Director<br />

General, Gabon SEZ, insights on the current<br />

successes of the SEZ, as well as upcoming<br />

milestones and plans.<br />

Firstly, congratulations on the success of Nkok SEZ! We<br />

understand that out of the 166 companies based there,<br />

around 88 units are in the wood processing sector. Is there<br />

any concern about more wood processing units establishing<br />

their bases at Nkok SEZ, given that they would be dependent<br />

on one single raw material (eg, timber)?<br />

Thank you so much. As of time of writing, the total capacity of<br />

wood-processing units in Nkok SEZ is around 1 million cubic<br />

metres and these units are currently operating at 70% capacity.<br />

Up to 3.4 million cubic metres of logs can be easily harvested<br />

in Gabon under sustainable forest management rules against<br />

its current production of 1.7 million cubic metres. Gabon SEZ<br />

has forest concessions of more than 2 million hectares that<br />

we are not yet harvesting currently, as a lot of raw material is<br />

available from other forest concessions. Moreover, the species<br />

and grade of timber logs required by veneer units, sawmills,<br />

furniture manufacturers and flooring companies are different,<br />

so they are not competing with each other for the raw material.


<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> IN PERSON | 25<br />

A log yard spanning over 32 hectares ensures a year-long availability of logs even during the rainy seasons<br />

The first set of investors in our Gabon SEZ ecosystem are more<br />

into first and second transformation of timber and therefore,<br />

our upcoming five-year strategy is as follows:<br />

a) Attract industries that are more focused in third transformation<br />

either using panels produced in Gabon SEZ or exotic hardwood<br />

available in Gabonese forests.<br />

b) Attract investors who will focus on utilising plantation timber<br />

as raw material, as we are currently developing big timber<br />

plantations which will see a huge availability of plantation timber<br />

at a very competitive price.<br />

c) Attract additional wood processing units so that the installed<br />

capacity in Gabon SEZ can rise to 2 million cubic metres<br />

annually.<br />

Therefore, there is a lot of scope for additional manufacturers<br />

in all segments of timber transformation.<br />

There’s no doubt that cheap raw material (eg, timber) is<br />

available in Gabon. However, given that infrastructure and<br />

logistics have been a challenge in most African countries, how<br />

does Nkok SEZ ensure that the units will not face a shortage<br />

of raw materials?<br />

The development of an SEZ at Nkok is aimed at creating a<br />

sustainable ecosystem for processing of natural resources,<br />

primarily timber, in Gabon. When Nkok SEZ was started, Gabon<br />

did not have the infrastructure to facilitate the logistics from<br />

the forest and the quick evacuation of finished products from<br />

Gabon. Gabon SEZ has successfully invested more than US$300<br />

million in developing the new modernised port, railway and<br />

truck logistics system to bring raw materials from the interiors<br />

of the forest to Nkok SEZ. However, we accept that the logistical<br />

cost is slightly higher compared to our competitors. However,<br />

as export volumes are increasing, the government and port<br />

agencies are more willing to rationalise the port charges. We<br />

are quite convinced that in a year or two, these prices will be<br />

very competitive.<br />

We understand that Gabon SEZ is also operating a log supply<br />

chain and sourcing for logs from third parties to ensure<br />

constant supply. Are there any plans to ensure the easy<br />

availability of logs around the year – especially during the<br />

rainy seasons – and at a fair price?<br />

Gabon’s rainy season extends from March to April and from<br />

<strong>October</strong> to mid-December, and the availability of logs goes down<br />

slightly during these periods since logs harvested in the forest<br />

cannot be evacuated during heavy rain. To ensure year-long<br />

availability of logs including during the rainy seasons, Gabon<br />

SEZ has developed a well-equipped log yard at the railway<br />

siding within the SEZ and near to the factories. Spanning over<br />

32 hectares, with a storage capacity of 300,000 cubic metres<br />

of logs, this log yard will allow the handling of 2 million cubic<br />

metres of logs per annum and ensure steady supply round the<br />

year. Additionally, we have six log yards in interiors of the country<br />

where we stock logs from nearby forests before transporting<br />

them to Nkok SEZ. We have also invested in 100 log trucks and<br />

130 log wagons to ensure the easy and continuous availability<br />

of logs all year round. Logs prices are fixed annually and there<br />

is no variation throughout the year.


26 | IN PERSON<br />

<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong><br />

We have 26 manufacturing units (sawmills, veneer, plywood and<br />

furniture) promoted by Chinese investors and two manufacturing<br />

units (sawmills and furniture) promoted by Malaysian investors.<br />

Our readers might be curious about life in Nkok SEZ. Tell us<br />

more about the living and work environments.<br />

Gabon SEZ’s Single-Window Clearance building<br />

In light of the initiatives to improve the logistics to ensure log<br />

supply, are there plans to reduce the logistics cost for finished<br />

products exported by the units in the SEZ?<br />

As mentioned earlier, our first step was to build an efficient<br />

infrastructure for the evacuation of finished products and we<br />

have already achieved it. We are already working with different<br />

stakeholders explaining our long-term vision and the strategy<br />

to reduce logistics cost by increasing the volume, and we have<br />

received quite a good response. Free On Board charges have<br />

not increased in last two years and, with a further increase in<br />

volume, we anticipate further decrease in logistics cost.<br />

We have heard about the frequent custom strikes in Gabon<br />

which has led to delays in transit time for containers. How<br />

you intend to deal with such a crucial aspect impacting timely<br />

shipment?<br />

The impact of such strikes is lower for industries within the SEZ.<br />

Gabon SEZ has as Single-Window Clearance building which<br />

works as an autonomous structure for the manufacturing units<br />

in Nkok SEZ. Even during port strikes, the customs department<br />

in the facility ensures that exports are not blocked or delayed.<br />

Given that the Government of Gabon is a partner in Gabon SEZ<br />

and they have a good understanding about the importance<br />

of the SEZ, we have engaged very closely with the Customs<br />

Department over the last few years and they have supported<br />

the units in the SEZ very well during such strikes.<br />

A majority of our readers hail from the furniture, flooring<br />

and door and window manufacturing sectors within South<br />

East <strong>Asia</strong> and China. Out of all the wood processing units<br />

currently at Nkok SEZ, specifically how many are in each of<br />

the abovementioned sectors? How many are from the South<br />

East <strong>Asia</strong> and China regions?<br />

We have a total of fifteen units involved in furniture manufacturing,<br />

three units in flooring and decking production and one unit in<br />

door and window manufacturing. Most of the furniture units in<br />

the SEZ are small-scale units selling to the local market. Only<br />

four units produce furniture for exports. Units producing doors,<br />

windows, flooring and decking are mainly export-oriented and<br />

serve European and United States markets. All these units use<br />

exotic hardwood for their products.<br />

With the Single-Window Approval System, it is very easy to<br />

set up an industrial unit in the SEZ. We have 22 government<br />

departments/agencies housed in one single building within the<br />

SEZ. All approvals typically required to set up and run a unit<br />

– company registration, industry license, work permit, custom<br />

exemption, VAT exemption, etc – are all provided at one location<br />

and there is no need for an investor to run from one office to<br />

another. These approvals are given in a timely manner.<br />

Nkok SEZ has been planned to balance work, life and play, and is<br />

divided into three areas: industrial, commercial and residential.<br />

With more than 8,500 working in the SEZ, including 2,000<br />

residents, the area is bustling with activity. In the residential<br />

zone, 120 villas have been built and are occupied by senior<br />

and technical heads of the manufacturing units. Gabon SEZ<br />

SA, as the Operation and Maintenance Authority of Nkok SEZ,<br />

provides reliable utilities such as electricity and water, etc. The<br />

general estate management (ie, roads, street lights, security<br />

and general cleanliness) has also been efficient, ensuring a<br />

healthy work environment.<br />

We understand that over 90% of plots in the first phase of<br />

Gabon SEZ have been allotted and occupied – including 166<br />

customers, over 75 operational units and 30 units under<br />

construction. What’s the next milestone for Gabon SEZ?<br />

The next milestones for Gabon SEZ are:<br />

• Ensuring a more diverse ecosystem within Nkok SEZ to increase<br />

the input to output ratio to 85% (compared to 55% currently).<br />

• To become the largest panel-exporting African SEZ by 2022.<br />

• Exports of more than US$3 billion by 2023 by attracting<br />

industries which will further add value to the existing products<br />

in the SEZ.<br />

Which particular segment of wood processing would you<br />

recommend for readers keen on exploring opportunities in<br />

Gabon SEZ?<br />

Gabon and our SEZ are perfect destinations for all kind of wood<br />

processing. We have already been able to attract many investors<br />

for second transformation, and this is right opportunity to focus<br />

on industries that handle third transformation of timber (ie,<br />

manufacturing of furniture and other consumer wood products)<br />

as a lot of raw material is available. In terms of skills, Gabon SEZ<br />

is partnering with the Gabonese Government to launch a training<br />

school focusing on third transformation. The Government, by<br />

way of the new finance law, is attempting to make industries in<br />

third transformation more attractive using additional incentives.<br />

Furthermore, working capital financing is available at preferred<br />

interest rates for industries dealing with third transformation. P<br />

For business, investment and trade enquiries, please get in touch<br />

with the GSEZ team at gsez@olamnet.com or +24102001086.


<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> IN PERSON | 27


28 | PRODUCT HIGHLIGHT<br />

<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong><br />

BAUMER INSPECTION<br />

COMMISSIONS<br />

FIRST RAW BOARD<br />

SCANNER IN<br />

SOUTH EAST ASIA<br />

Baumer Inspection has successfully commissioned the first<br />

raw board scanner ColourBrain ® RawBoard 4.0 in South<br />

East <strong>Asia</strong> at Green River <strong>Panels</strong> Trang, one of the largest<br />

panel producers in Thailand. Officially introduced at LIGNA in<br />

May 2019, the first system was installed at a world-leading<br />

panel producer in Germany in the same month. Currently,<br />

more scanners are being commissioned in other parts of <strong>Asia</strong>,<br />

especially in China.<br />

ColourBrain ® RawBoard 4.0 is an inspection system that detects<br />

typical process errors in the production of chipboards and<br />

medium- and high-density fibreboards. Using automatic optical<br />

inspection systems and evaluation statistics, errors such as<br />

grinding defects, surface damage, and spots caused by oil, water<br />

and dust contamination can be identified for rectification and<br />

process optimisation. ColourBrain ® RawBoard 4.0 automatically<br />

differentiates between sporadic and process-related defects,<br />

increasing first-choice output and reduces customer complaints.<br />

With live production monitoring, the integration of all systems<br />

into one control system and a common defect database,<br />

extensive customised reports can be generated to troubleshoot<br />

process deficiencies. This also helps in the conservation of<br />

materials and manpower.<br />

Available in three compact sizes, this system takes up minimal<br />

space in production lines and is easy to install, clean and<br />

maintain. It can be integrated with any existing transport<br />

system, and its predefined interface protocols allows flexible<br />

machine-to-machine communication. P


<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> PRODUCT HIGHLIGHTS | 29


30 | PANEL MANUFACTURING<br />

<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong>


<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> PANEL MANUFACTURING | 31<br />

MDF come in a wide range of thicknesses<br />

in modern production lines<br />

WELL-MATCHED MEASURING<br />

AND INSPECTION TECHNOLOGY<br />

FOR THIN MDF PRODUCTION<br />

By Konrad Solbrig, Head of Technology, Wood-based Composites, Electronic Wood Systems<br />

The efficient production of a high-quality medium-density fibreboard (MDF) is fundamentally<br />

attributable to the available raw material, capability of the installed machinery and manufacturer’s<br />

knowledge. However, inline measuring and control systems also play a major role in meeting the<br />

increasing requirements. Electronic Wood Systems (EWS) shares with us their quality inspection<br />

and measuring systems for wood-based panel manufacturing.<br />

Good-quality MDF production begins at the forming line,<br />

with a homogenous and clean fibre mat provided by<br />

Siempelkamp’s MDF-Mat Formers, including StarFormer<br />

and Equalizer. Here, EWS' X-ray mat inspection and measuring<br />

system, EcoScan, serves as a reliable instrument for monitoring the<br />

mat parameters. The system, developed by EWS and Siempelkamp,<br />

comprises individual sub-systems for area weight measurement<br />

and foreign body detection (FBD), with a special focus on fastrunning<br />

production lines even for MDF panels as thin as 1.5 mm.<br />

Impurities, or metal and non-metal foreign bodies in the fibre mat,<br />

are unacceptable for both hot press protection and panel quality.<br />

The FBD system, EcoScan FBD, scans the entire mat and provides<br />

control signals in order to reject the defective material. The X-ray<br />

imaging method is comparable to digital photography; good<br />

photographs depend on appropriate lighting, the nature of, and<br />

distance to, the objects and the camera's sensor resolution and<br />

sensitivity. Similarly, using an intelligent algorithm, EcoScan's<br />

FBD unit evaluates continuously acquired X-ray images, allowing<br />

for common signal variation and regular mat inhomogeneity to<br />

avoid false detections. Up to three detection levels are available<br />

in the manual setting or via a recipe. The image acquisition of the<br />

EcoScan FBD is performed by a scanning linear array sensor – a<br />

line camera sensitive to X-rays (Figure 1). High spatial resolution<br />

comes from a small pixel size and pitch (1.6 mm across), as well<br />

as a fast sensor read-out repetition rate, with a 1.5 ms sample


32 | PANEL MANUFACTURING<br />

<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong><br />

In contrast to FBD, area weight measurement of panels with<br />

thicknesses ranging from 1.5 mm to 40 mm requires a differently<br />

designed X-ray system. EcoScan’s high-precision area weight<br />

gauge utilises unique double-traversing and self-adjusting flying<br />

measuring heads (FLY), which employ MultiEnergy Technology<br />

– finely graduated X-ray energies consistently yielding a high<br />

measuring resolution of ± 0.5 % over a wide area-weight range,<br />

and accurate absolute values.<br />

Figure 1. EcoScan FBD using high-performance linear array scanning technology<br />

time covering 7 mm panel thicknesses. Moisture<br />

content measurement using infrared moisture analyser MT-SCAN<br />

completes the forming line measuring equipment at several<br />

relevant positions.<br />

Downstream of the hot press, thickness gauge and blow detection<br />

systems are essential devices for final panel quality and process<br />

performance monitoring (Figure 5). Because panel producers are<br />

faced with decreasing panel thickness tolerances, they need an<br />

inline measuring instrument with almost calliper-like accuracy.<br />

Figure 2. EcoScan FLY high-precision area weight measurement using self-adjusting flying measuring heads


<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> PANEL MANUFACTURING | 33<br />

Figure 3. Traversing area weight gauge MASS-SCAN X ME with MultiEnergy technology for various measuring tasks in panel production<br />

EWS’ THICK-SCAN is a reliable and cost-effective thickness<br />

gauge that is also suited for installation in the sanding line. The<br />

integration of the thickness gauge into process automation is a<br />

well-established application for panel thickness control in modern<br />

production lines.<br />

The application of ultrasound for panel inspection has been a<br />

common principle for decades, enabling the detection of internal<br />

defects such as delamination, blows and voids. EWS’ blow<br />

detection system BLOW-SCAN features a linear array of ultrasonic<br />

sensors with an individual number of inspection channels across<br />

the panel width. The sound transmission amplitude through the<br />

panel, measured by each pair of transducers (transmitter below<br />

and receiver above the panel), drops significantly when there is<br />

an internal defect. Regarding detection capability, lateral (sensor<br />

pitch and size) and longitudinal (scanning performance = sample<br />

time with over-sampling) spatial resolution must be specified,<br />

where individual guarantee values for defect sizes are defined.<br />

A typical configuration comes with a 100 mm pitch of 50 mm<br />

sensors and 8 ms sample time (Figure 4), resulting in 150 mm<br />

by 50 mm guaranteed detectable defect size. In addition, there<br />

is a variation of the signal depending on various panel quality<br />

parameters, which is displayed in a multi-coloured ultrasound<br />

image. This optimises production capacity, to run the line close<br />

to its specific limits with regard to press time and panel thickness,<br />

based on the readings of the signal distribution across the panel.<br />

Today, there is a trend towards higher spatial resolution for the<br />

detection of smaller defect sizes, which is also considered to<br />

be relevant for thin-MDF production. To this end, fundamental<br />

research and development is in progress to produce an effective<br />

system with outstanding features – and a new generation of<br />

ultrasonic technology – in the near future.<br />

It is worthy to note that both thickness-measuring and blowdetection<br />

systems are designed for panel evaluation and require<br />

gaps between the panels on a regular basis for individual zerocalibration<br />

of the sensors. This is to compensate for pollution,<br />

temperature drift and other impact factors. Therefore, the<br />

devices must be installed downstream of the diagonal saw<br />

section. Complete with integration of fully automated emptygap-measuring<br />

procedures, this is considered to be the fastest<br />

and most practical solution.<br />

Figure 4. BLOW-SCAN configuration for 150 mm by 50 mm guaranteed<br />

detectable defect size (lower red dot)


34 | PANEL MANUFACTURING<br />

<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong><br />

Figure 5. SicoScan panel evaluation systems powered by EWS technology with thickness gauge, blow detection and non-contact panel scale<br />

downstream of Siempelkamp’s diagonal saw section<br />

The ensemble of panel evaluation systems in the cooling and<br />

stacking line downstream of the diagonal saw section is typically<br />

completed by a panel scale. Here, the continuous non-contact<br />

system CONTI-SCALE X ME (Figure 5) is considered to be a<br />

more reasonable solution compared to the previous mechanical<br />

unit, especially in the case of thin panels with low weight. It<br />

is important to consider that the conveyor already provides<br />

a tare weight in the order of 2,000 kg on the load cells of<br />

the mechanical scale, which may show uncertainties of up to<br />

± 40 kg. Therefore, such a huge mechanical device is not<br />

practical for thin-MDF with panel weights down to 15 kg. On<br />

the contrary, the CONTI-SCALE X ME is a lean and precise<br />

area-weight-measuring device utilising low-power X-ray units,<br />

sensitive high-speed detectors and similar internal procedures for<br />

calibration, signal evaluation, and parameter settings via recipe<br />

data like the EcoScan FLY or MASS-SCAN X ME. Using MultiEnergy<br />

Technology, the X-ray parameters are fully automatically adapted<br />

to the current panel properties, resulting in a consistently high<br />

measuring resolution of ± 0.6% to 0.8 % of the measured area<br />

weight. With corresponding track-wise data from the thickness<br />

gauge, the cross-profile and average panel density are calculated<br />

and displayed, and panel weight can be derived by considering<br />

its dimensions. Moreover, there is a minimum gap requirement<br />

of only 335 mm and it can even be installed instead of a roller<br />

within the conveyor.<br />

Additionally, a low-energy version of the laboratory density profile<br />

measuring device was developed. DENSE-LAB X light features an<br />

enhanced internal X-ray system to obtain appropriate measuring<br />

accuracy of the measured profiles in the density range of 50 kg/<br />

m³ to 350 kg/m³ (compared to a 300 kg/m³ to 1500 kg/m³ range<br />

in standard devices). As well as the X-ray technology adaptations,<br />

it comes with the well-established features of the standard device.<br />

Here, it was only logical to create individual devices, either for<br />

standard or for low-density panels, to maintain a lean system<br />

design without resulting in an expensive all-in-one solution.<br />

All the described measuring and inspection systems are standard<br />

in modern production lines – for example SicoScan integrated<br />

in Siempelkamp projects (Figure 5) – and are also available for<br />

individual upgrades of existing plants. Once installed and adjusted<br />

to the customer’s needs, the X-ray systems are aimed at zero<br />

operator interaction. Inline measuring and control systems are<br />

a key factor for Industry 4.0 in wood-based panel production.<br />

There are high standards required of panel producers, which<br />

consequently puts high requirements on their process equipment.<br />

Here, the application of reliable measuring and inspection systems<br />

helps to enhance total efficiency, avoid over-metering, ensure<br />

constant product quality and achieve overall savings. P


<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> PANEL MANUFACTURING | 35


36 | FURNITURE MANUFACTURING<br />

<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong><br />

Machines and mankind – Combining forces<br />

for intelligent furniture manufacturing


<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> FURNITURE MANUFACTURING | 37<br />

On 30 July <strong>2020</strong>, Kawasaki Robotics, Nanxing Machinery<br />

and FinChinasoft co-participated in a seminar themed<br />

“Machines Lending a Helping Hand to Mankind – How to<br />

Best Use Robots for the Intelligent Manufacturing of <strong>Furniture</strong>”.<br />

Nanxing Machinery made a dynamic on-site presentation<br />

on intelligent and efficient cutting, CNC drilling and sorting<br />

workstations. Representatives from over ten benchmarking<br />

enterprises that centre on the application of robotics in the<br />

furniture industry had an exchange of views in an effort to jointly<br />

explore artificial intelligence (AI) and inaugurate a new era for<br />

its transformation.<br />

KAWASAKI ROBOTICS BREAKS DOWN<br />

TECHNOLOGICAL BARRIERS<br />

Kawasaki Robotics enjoys a history of more than five decades. As<br />

a trailblazer in producing industrial robots, it boasts world-leading<br />

equipment and technology that have now been widely utilised in<br />

industrial fields. Along with continuously upgraded AI technology,<br />

there seems to be an irresistible trend of industrial robots making<br />

their way into the factories of furniture manufacturers.<br />

Kawasaki Robotics has joined efforts with FinChinasoft to open up<br />

new frontiers in furniture manufacturing, in the hopes of creating<br />

greater value for the industry using robotics and information<br />

technology.<br />

NANXING MACHINERY PROVIDES MARKET INSIGHTS<br />

IN BOOSTING INTELLIGENT MANUFACTURING<br />

Nanxing Machinery is a representative enterprise in China’s<br />

woodworking machinery. As the home furnishing industry<br />

undergoes transformation and upgrading, Nanxing Machinery,<br />

by keeping abreast with market demands, has taken the lead to<br />

launch an overall solution so that its customers can move from<br />

standalone production methods to more flexible and integrated<br />

line production. Meanwhile, the company has been cooperating<br />

with FinChinasoft to roll out a production and marketing<br />

model – “Equipment + Software; Online + Offline” – which has<br />

helped furniture companies save labour costs, boost efficiency<br />

and gain a competitive edge.<br />

FINCHINASOFT BRINGS ABOUT THREE-PARTY<br />

COOPERATION TO PROPEL INDUSTRY GROWTH<br />

Despite the myriad of challenges facing the furniture manufacturing<br />

industry, FinChinasoft, Kawasaki Robotics and Nanxing Machinery<br />

have been forging ahead hand in hand over the years. After<br />

multiple rounds of technological upgrading and optimisation,<br />

the three companies have hammered out various successful<br />

application cases, such as intelligent and efficient cutting, CNC<br />

drilling and sorting workstations, and have helped create costeffective<br />

robotic integration solutions for the home furniture<br />

industry, and realise the intellectualisation and informatisation<br />

of furniture manufacturing.<br />

Numerous stories of the successful implementation of<br />

intelligent application integration solutions provide traditional<br />

customisation-oriented manufacturers, who seek to improve<br />

efficiency and overcome manual limitations, with constructive<br />

information worthy of reference.<br />

Looking ahead, human-robot collaboration will lie at the very<br />

heart of the entire home furniture manufacturing industry.<br />

Kawasaki Robotics, Nanxing Machinery and FinChinasoft will<br />

combine forces in a sustained and in-depth manner, brave winds<br />

and waves, and leverage each of their strengths and profound<br />

heritage from the industry to fuel the transformation and<br />

upgrading of informatisation in the sector.<br />

The trend of the times is here and a promising future is ours to<br />

behold! P


5 th Edition<br />

ASIA’S SPECIALISED<br />

WOOD MATERIALS<br />

WOOD PRODUCTS<br />

TRADE SHOW<br />

by <strong>Panels</strong> & <strong>Furniture</strong> Group of wood magazineswww.sylvawoodexpo.com<br />

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Enquiries For International Exhibitors<br />

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40 | MATERIALS<br />

<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong><br />

Designer Hardwood: Creating<br />

customisable, sustainable hardwood<br />

materials from wood waste in just one day<br />

In the wood industry, flexibility in manufacturing takes many forms, but what Designer Hardwood<br />

brings to the table is revolutionary. Who would have thought that one day, we can customise wood<br />

products right from its source – the wood material itself?<br />

Researched and developed in the 3,000 sqm Innovation Centre<br />

in Adelaide, Australia, Designer Hardwood has three standout<br />

characteristics:<br />

• It is made from recycled wood – wood chips and residues<br />

• Its range of customisation options is extensive – from<br />

appearances to properties such as hardness and density. This<br />

means that it is now possible to create a wood material that has<br />

the look of pine, a softwood, but the properties of tropical hardwood<br />

• Its patented process includes a “Nano-glue” that is non-toxic<br />

and entirely recyclable<br />

<strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> spoke to Peter Torreele, Managing Director<br />

of 3RT, the company that created Designer Hardwood, who<br />

explained the technology behind Designer Hardwood:<br />

“Our patented technology provides a new source of quality<br />

hardwood without having to cut mature native trees, because we<br />

are using wood waste as input material, sources can be thinnings<br />

from both hardwood or softwood plantations, damaged or<br />

sick trees as part of tree felling in native forest management.<br />

Our process converts these input materials into wood products<br />

that can have the same properties as mature native hardwoods<br />

such as modulus of elasticity (MOE), modulus of rupture (MOR),<br />

density and hardness. Our process is a unique combination<br />

of three fields of expertise: nanotechnology, materials science<br />

and advanced automation/robotics.”<br />

USING ADVANCED TECHNOLOGY TO MANUFACTURE<br />

DESIGNER HARDWOOD<br />

A fully automated digital production unit converts wood<br />

residue into mature hardwood using advanced robotics<br />

and Industry 4.0 smarts that results in a fast, efficient and<br />

cost-effective process. The process is similar to the idea of<br />

3D-printing – wood products with the properties of hardwood<br />

can be manufactured in just a day instead of chopping<br />

down a tree that takes decades or even a hundred years<br />

to grow.


<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> MATERIALS | 41<br />

With a strong belief that automation can<br />

ensure the highest quality conformity<br />

at the lowest production cost while<br />

eliminating operator errors, 3RT<br />

constantly applies the latest Industry<br />

4.0 developments in a pragmatic way<br />

through software updates.<br />

Each production unit consists of a<br />

series of integrated modules that<br />

works seamlessly in one continuous<br />

process. Two robots manage the<br />

entire production process, monitored<br />

from a centralised HMI console. The<br />

production unit only requires two<br />

people to operate, compared to 20 to<br />

30 workers in a traditional sawmill.<br />

Torreele also emphasised that<br />

3RT does not manufacture finished<br />

wood products but instead produces<br />

The process is<br />

similar to the idea of<br />

3D-printing – wood<br />

products with the<br />

properes of hardwood<br />

can be manufactured<br />

in just a day instead<br />

of chopping down a<br />

tree that takes decades<br />

or even a hundred<br />

years to grow,<br />

— Peter Torreele,<br />

managing director of 3RT<br />

the hardwood material and provides<br />

the technology to manufacturers who<br />

are interested to produce Designer<br />

Hardwood products themselves.<br />

“Our suppliers are plantation and native<br />

forest owners and our customers are<br />

wood manufacturers. We develop the<br />

‘production recipes’ in our Innovation<br />

Centre, based on the plantation species<br />

and the requirements of our customers.<br />

We then produce these new hardwoods<br />

in our Digital Production Units, either<br />

owned by ourselves or licensed to the<br />

customer.” 3RT has a global partnership<br />

with Bosch which manufactures, installs<br />

and maintains 3RT’s digital production<br />

units around the world, as well as<br />

Siemens to ensure that 3RT stands at<br />

the forefront of advanced automation,<br />

IoT developments and data analytics.


42 | MATERIALS<br />

<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong><br />

Various products made from Designer Hardwood<br />

3RT also licenses its technology globally. With a compact<br />

footprint of 650 square metres, the digital product units create<br />

significant value-add to wood waste at a low investment cost.<br />

Manufacturers have the option of either buying or leasing the<br />

production units, in combination with a licensing fee. 3RT can<br />

build and install the customised “plug-and-play” production<br />

unit within 12 months, while its Innovation Centre prototypes<br />

the products that manufacturers want to produce.<br />

THE CUSTOMISATION PROCESS<br />

Designer Hardwood’s customisation process is fascinating. By<br />

manipulating the process parameters, a broad range of unique<br />

properties independent from the original wood specie can be<br />

achieved.<br />

Sometimes, two different wood species, or even hard and<br />

soft wood species can be mixed together to create new wood<br />

materials. Alternative materials like bamboo and palm oil trunks<br />

are also used.<br />

Knife handle made from Designer Hardwood


<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> MATERIALS | 43<br />

“It is about determining the right<br />

process parameters to get to the desired<br />

result. We have more than 100 process<br />

parameters in our production units,<br />

hence the importance of data analytics,”<br />

explained Torreele.<br />

“Scientists and engineers at our<br />

Innovation Centre develop new wood<br />

materials and customise wood products<br />

with species from around the world.<br />

Customisation involves both mechanical<br />

properties such as density, hardness,<br />

as well as visual aspects. This allows<br />

us to develop products specifically<br />

designed for the precise customer<br />

application.<br />

“The ‘Nano-glue’ is specifically designed<br />

for our process, which makes the<br />

production of hardwood significantly<br />

cheaper than traditional native<br />

hardwood,” shared Torreele.<br />

“We apply the latest in nanotechnology<br />

and materials science through our<br />

long-term partnership with Flinders<br />

University that gives us access to 130<br />

scientists and significant lab equipment.<br />

Our revolutionary process combines<br />

countless textures and properties to<br />

create the perfect wood for your needs.<br />

It also includes bringing nanotechnology<br />

into the products, thereby creating<br />

additional properties such as termite<br />

resistance or fire retardant. And it’s all<br />

100% natural. No harmful chemicals go<br />

into our process,” said Torreele. P<br />

All images are credited to 3RT.<br />

Another advantage that may appeal<br />

to designers and architects is that<br />

we can ‘design’ wood products with a<br />

specific visual pattern or appearance<br />

according to their design vision, and<br />

without limitation,” said Torreele.<br />

“The prospect of being able to<br />

manufacture hardwood products<br />

from softwood sources also seems<br />

to be an appealing proposition in the<br />

market,” he added.<br />

Designer Hardwood is suitable<br />

for decorative and not structural<br />

applications. Decorative<br />

applications include walls, floors,<br />

doors, decorative panels, DAR<br />

components, furniture, stair treads<br />

and balustrades, and mouldings.<br />

PATENTED “NANO-GLUE”<br />

PROCESS AT THE HEART OF<br />

3RT’S TECHNOLOGY<br />

At the heart of 3RT’s technology is a<br />

process using a water-based “Nanoglue”<br />

that bio-mimics the natural<br />

growing process of a tree. Different<br />

timbers, with the same performance<br />

properties as their ancient ancestors<br />

can be made in just a single day.<br />

Compared to traditional<br />

formaldehydes or isocyanides<br />

which contains harmful chemicals,<br />

“Nano-glue” is non-toxic and 100%<br />

recyclable.


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Duong Hung Vuong, Phu Hoa ward,<br />

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Vietnam<br />

Google Map<br />

QR code<br />

Exhibition Site<br />

WOOD &<br />

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Enquiries For International Exhibitors<br />

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3 Ang Mo Kio Street 62 #01-23 Link@AMK<br />

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Email: williampang@pabloasia.com<br />

info@pabloasia.com<br />

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Jointly organised by<br />

BINH DUONG FURNITURE ASSOCIATION (BIFA)<br />

PANELS & FURNITURE Group<br />

BINH DUONG FURNITURE ASSOCIATION


46 | MATERIALS<br />

<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong><br />

A traded tree: What rosewood<br />

means for Africa<br />

By Paolo Omar Cerutti<br />

Every time I get interested in one particular value chain –<br />

especially those that start in the forests of sub-Saharan<br />

Africa – I wonder whether I’ll contribute to closing the<br />

barn door before or after the horses have left.<br />

This conundrum is readily exemplified in the example of research<br />

conducted in the delicate Miombo forests of southern Africa,<br />

situated between Zambia, the Democratic Republic of the Congo<br />

(DRC) and various neighbours.<br />

The "hero" of this story is rosewood. The illegal trade in the<br />

wood is one of the world’s most lucrative businesses, and<br />

affects much of South East <strong>Asia</strong> and parts of Africa and South<br />

America. When demand started to increase in West Africa<br />

around 2010, exports went from basically zero to hundreds<br />

of millions of dollars in just a few years. And, rosewood’s<br />

exploitation is causing a range of environmental and<br />

socioeconomic disasters.


<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> MATERIALS<br />

| 47<br />

In Zambia and the DRC, traders are looking for mukula, but also for any tree that consumers could buy as "rosewood"<br />

ROSEWOOD: A TRICKY TERM<br />

Even the term rosewood is tricky, as many tree species<br />

are harvested and traded under that name. In southern<br />

Africa and Zambia in particular, rosewood is best known<br />

as mukula, or Pterocarpus tinctorius.<br />

It is an oversimplification generally attached to rosewood<br />

that one can draw a straight line from production to<br />

consumption, between a forest somewhere in Africa,<br />

South East <strong>Asia</strong> or South America, and on to China.<br />

The Chinese market is indeed a big consumer of<br />

rosewood because of consumer demand for dark red<br />

tropical hardwood species. Over the last decade, about<br />

US$9 billion in rosewood was imported into China, and<br />

this accounts only for wood officially listed as rosewood,<br />

which excludes many species sold as "rosewood" but<br />

not recorded as such, like mukula.<br />

Start date in logging reported by interviewed cutters<br />

(bars = total per year, line = cumulative percentage)<br />

Source: Informality, global capital, rural development and the environment:<br />

Mukula (rosewood) trade between China and Zambia


48 | MATERIALS<br />

<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong><br />

Contacts downstream are also essential, especially as Zambia<br />

is a few thousand kilometres away from wherever the timber is<br />

going. Traders may at times "procure and sell" on the spot, but<br />

that is not where the money is made. Buyers and networks built<br />

over years and across oceans are required.<br />

Eventually, containers filled with rosewood reach their destination,<br />

and trees purchased in Zambia for approximately US$20 per cubic<br />

metre earn a trader about US$1,000 per cubic metre.<br />

Even the term rosewood is tricky, as many tree species are harvested<br />

and traded under that name<br />

Yet, in the case of mukula, the supposedly straight trading line<br />

from Zambia to China is actually more of a zigzag, with a single<br />

container from Zambia perhaps loaded onto a ship leaving from<br />

at least five African ports (including those in Kenya, Tanzania,<br />

Mozambique, South Africa and Namibia) and stopping in transit<br />

countries (including Madagascar, India, the Philippines and<br />

Vietnam), where its contents could be mixed with other tree<br />

species.<br />

FARMERS TURNED LOGGERS<br />

During this research, we came up with the term "farmers turned<br />

loggers" because almost anywhere that the rosewood trade has<br />

been documented, farmers are lured into logging. They accept<br />

an average income of US$4 per tree cut, which translates into<br />

what for them is a substantial – albeit very short-term – income<br />

of about US$770 a year. "Farmers turned loggers" can roam<br />

for months in surrounding forests in search of mukula trees.<br />

Or anything else with dark red colour for that matter.<br />

Meanwhile, elders, wives, friends and children cover their work<br />

on the family farm, waiting for the much-needed income to<br />

provide for their basic needs like health and education.<br />

Ultimately, chances are high that mukula trees will end up on<br />

the Chinese market. But, as with many value chains, the story is<br />

much more complicated.<br />

TRADING IN ROSEWOOD<br />

Field research on the rosewood trade by a team from the<br />

Centre for International Forestry Research was conducted in<br />

four districts in southern Africa between 2016 and 2017, and<br />

included discussions with rural communities, timber harvesters,<br />

government, private sector officials, brokers, intermediaries<br />

and companies buying and eventually shipping timber out of<br />

the country. In addition, 52 focus group discussions involving a<br />

total of 494 participants were held to learn more about mukula,<br />

followed by engagement with policy makers starting in 2018<br />

that is still ongoing.<br />

This is what we found.<br />

Rosewood traders in Zambia require money to buy the wood,<br />

connections to the powers that be and contacts in downstream<br />

operations. The closer to the final buyer of the raw material<br />

outside Africa, the better.<br />

Traders now are generally unconcerned as to how the wood<br />

was obtained. But, when they initially entered the business,<br />

competition was high and people had to roam villages in rural<br />

areas, possibly with the help of local chiefs, translators, facilitators<br />

and brokers. As rosewood traders make a name for themselves,<br />

they tend to move to the capital, leaving behind a network of<br />

preferred brokers who source the wood.<br />

There are two immediate problems with this model. First, the<br />

"farmer turned logger" discovers very soon that, after one<br />

or two logging seasons, the resource is simply gone from the<br />

surrounding environment. So, unless he turns into a professional<br />

logger – something that happens very rarely – he'll go back to<br />

his previous occupation once back at home.<br />

Second, the landscape as it was before the rosewood frenzy is<br />

now very much depleted, and there is a risk he is unable to provide<br />

the same vital services as before for his family and community’s<br />

survival.<br />

It is difficult to fully quantify the services that millions of nowgone<br />

mukula trees were providing in Zambia, or the DRC, or<br />

Malawi, or the world. We estimate that during the mukula<br />

frenzy, between 90,000 and 150,000 ha of forest was affected<br />

annually by unregulated and unsustainable logging operations,<br />

with revenue losses of about US$3 million. Such depletion has<br />

impacted flagship fauna species living in those dry forests, and<br />

increased natural phenomena – such as fire – to which these<br />

forests are very prone.<br />

POSITIVE SIGNS<br />

On 21 August 2019, the proposal championed by Malawi to<br />

list mukula under Appendix II of the Convention on<br />

International Trade in Endangered Species (CITES) of<br />

Wild Fauna and Flora was accepted during the 18 th Conference<br />

of the Parties to CITES. Appendix II includes species not<br />

necessarily threatened with extinction, but of which trade must<br />

be controlled to ensure their survival.


<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> MATERIALS | 49<br />

This is a step in the right direction, but it is not enough.<br />

Unfortunately, traders are able to continue their work even<br />

under the stricter circumstances instituted by many countries.<br />

In Zambia, for example, as in several other countries, the<br />

government has adopted a long series of log production and trade<br />

bans, but there needs to be better enforcement.<br />

THE NEED FOR CONTINUED PRESSURE<br />

Continued pressure is the final requirement. In such an<br />

interconnected world, along complex and murky value chains,<br />

continued pressure on countries and regions to improve and<br />

apply their own laws, and on businesses to play by the rules,<br />

must not falter.<br />

Enforcement tools with larger scope are essential, for business as<br />

usual is consuming forests. In Zambia and the DRC, traders are<br />

looking for mukula, but also for any tree that consumers could<br />

buy as "rosewood". This tells us that enforcing rules on single<br />

species – such as the CITES resolution does – is okay. But this<br />

works only in conjunction with bolder approaches to national and<br />

regional laws and policies.<br />

Broader networks are the only long-term solution. For years,<br />

people have been talking about certain countries’ efforts to fight<br />

illegal logging, almost always with the corollary sentence about<br />

other countries that are not. China has just passed a new forest<br />

regulation that, for the first time, explicitly talks about illegal<br />

logging and trade – and condemns it. Let’s take such positive<br />

moves and build on them for more impact on the ground, where<br />

resources are being depleted.<br />

We all have a role to play, and we need to be well aware of it. As<br />

citizens of this planet, let us not be framed into the "producers<br />

and consumers" binary. At each node of the value chain, we can<br />

find a way to push the right button. In this business, there are<br />

plenty of doors and windows in the barn, and only if we come<br />

together can we shut them all before the horses are gone. P<br />

(All images are credited to Paolo Cerutti.)<br />

This article is republished with permission from Trade for<br />

Development News.<br />

Paolo Omar Cerutti is a forester at the Centre for International<br />

Forestry Research.


50 | FLOORING<br />

<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong><br />

COVID-19 cleaning and<br />

disinfecting: What’s safe<br />

for wood floors? by Brett Miller<br />

Photograph: Nabila Fauzia / Unsplash<br />

With the spread of COVID-19,<br />

dust, pollen, particles, animal dander,<br />

killing germs on surfaces<br />

or allergens. A regular cleaning routine<br />

around the house is top<br />

should be all you need with wood floors.<br />

of mind. The American Centers for<br />

Disease Control and Prevention (CDC)<br />

recommends washing your hands with<br />

soap and water or using a hand sanitiser<br />

that contains at least 60% alcohol to<br />

protect yourself.<br />

Try to sweep daily, vacuum on the bare<br />

floor setting about once per week, and<br />

use a damp mop with the right cleaning<br />

product on a monthly basis. The type<br />

of finish on the floor can dictate which<br />

cleaner is appropriate to use. Consult<br />

the flooring or finish manufacturer to<br />

Additionally, the CDC suggests cleaning<br />

determine how to care for your floor.<br />

and disinfecting frequently touched<br />

surfaces such as doorknobs, light<br />

switches, faucet handles and phones<br />

daily.<br />

What about your floors, though? The<br />

Photograph: Mitchell Luo / Unsplash<br />

The mop should be slightly moistened and<br />

well-wrung, ensuring that the amount of<br />

moisture left on the floor surface is<br />

minimal. When using spray mops, use<br />

only high-quality spray mops that provide<br />

germs that could possibly have been tracked into the house<br />

may be crossing your mind right about now. If you have real<br />

wood floors, read on before you get carried away with using<br />

greater control over the amount of solution that is applied and<br />

come with super-absorbent, disposable or washable pads that<br />

remove the cleaning solution and soil from the floor’s surface.<br />

bleach, disinfectant sprays or other “sterilising” non-wood floor<br />

cleaning products.<br />

Many wood floor cleaning products contain ingredients, such as<br />

isopropyl alcohol, with disinfecting properties. It is important to<br />

Wood floors are already a healthy choice for indoor air quality<br />

and interior environments because they have no fibres, grout<br />

lines, or embossing that can trap microorganisms, bacteria,<br />

use the appropriate cleaning products, as recommended by the<br />

floor and/or finish manufacturer, to avoid damaging the wood<br />

finishes and ensure the longevity of your floors.


<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> FLOORING | 51<br />

When used directly on a wood floor, products such as bleach, disinfectant<br />

aerosols or other “sterilising” cleaning products can break down existing<br />

finishes, resulting in premature wear. In addition, these products can<br />

discolour finishes and wood, leave a haze on the floor’s surface or cause<br />

irreversible damage to any type of wood floor.<br />

It is not advised to use a steam mop on a wood floor. Steam is the vapour<br />

form of water, which means it can travel deeper and faster between cracks<br />

and into the cells of the wood. Repeated use can permanently damage the<br />

wood and the floor’s finish.<br />

Finally, to decrease the potential for tracking germs inside, consider<br />

removing your shoes before entering your house. Place breathable throw<br />

rugs at doorways to help prevent dirt and debris from being tracked<br />

inside. P<br />

Brett Miller is the Vice President of Technical Standards, Training, and<br />

Certification for the National Wood Flooring Association.<br />

A brief guideline for the maintenance of wood flooring<br />

Photograph: Beazy / Unsplash


52 | FLOORING<br />

<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong><br />

Photograph: Tim Mossholder / Unsplash<br />

All swept up<br />

The topic of cleanliness and hygiene is at the forefront<br />

of everyone’s mind these days, with the COVID-19<br />

pandemic still sweeping the globe and everyone<br />

starting to settle into what’s been termed as the “new<br />

normal”. However, what’s good for hygiene may not<br />

be good for wood flooring – especially when it comes<br />

to the matter of maintaining its finishing!<br />

Brett Miller<br />

Brett Miller, Vice President, Technical Standards,<br />

Training and Certification, National Wood Flooring<br />

Association (NWFA), advises against getting too carried<br />

away with cleaning and disinfecting.


<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> FLOORING | 53<br />

What is the standard procedure for maintaining wood flooring?<br />

MILLER: Follow the finish and flooring manufacturer’s<br />

instructions on routine maintenance. NWFA recommends dry<br />

sweeping floors daily to remove fine and large particles from<br />

the floor’s surface, and to only use vacuum cleaners that have<br />

a setting for hard surfaces. Damp mop weekly when necessary.<br />

Deep clean and recoat annually or as needed.<br />

When it comes to the maintenance of<br />

wood flooring, what are some key issues/<br />

challenges that have to be considered?<br />

What are some challenges that can arise from the increased<br />

cleaning of wood flooring?<br />

MILLER: Too much moisture can cause damage to the finishes and<br />

to the wood. Use of improper products can damage the finishes<br />

and the wood. The use of any procedure outside of manufacturer<br />

recommendations could void flooring warranties and shorten the<br />

lifespan of the flooring. When finish becomes compromised, it<br />

may be time for a recoat or a complete resand. P<br />

MILLER: Do not over-wet the floor. The mop<br />

should be slightly moistened and well wrung<br />

out, ensuring the amount of moisture left<br />

on the floor surface is minimal. When using<br />

spray mops, use only high-quality spray<br />

mops that provide greater control over the<br />

amount of solution that is applied, and that<br />

come with super-absorbent, disposable or<br />

washable pads that remove the cleaning<br />

solution and soil from the floor’s surface.<br />

How can owners make sure that they are<br />

properly disinfecting their wood flooring?<br />

MILLER: Routine maintenance as described<br />

above is best for wood flooring. Otherwise,<br />

follow the American Centers for Disease<br />

Control requirements for personal hygiene<br />

to minimise exposure.<br />

How often should one fully disinfect wood<br />

flooring and does this differ from how wood<br />

flooring is typically cleaned?<br />

MILLER: Only use products and procedures<br />

as recommended by the flooring and finish<br />

manufacturer. Do not use disinfectants<br />

without their approval.


54 | DESIGN<br />

<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong><br />

TASMANIAN BLACKWOOD HEATS<br />

THINGS UP AT LONDON RESTAURANT<br />

By Tasmanian Timber<br />

Mama Fuego is a 700sqm restaurant outside of London’s North Greenwich Pier. With a playful nod to the 60’s and<br />

70’s throughout the interior’s luxe fit-out, the theme of the restaurant is brought to life through the use of the<br />

warm tones, utilising 50 cubic meters of sustainably sourced Tasmanian Blackwood found throughout the space.<br />

BLACKWOOD CENTRAL TO RESTAURANT DESIGN<br />

Designed by de la Vega Architects who have been executing<br />

projects around Australia and across the globe, Mama Fuego is a<br />

culinary fusion of South American and Australian cuisine, making<br />

the restaurant’s main material choice, an Australian timber, a<br />

perfect fit. Crafted by Justin Macri and his team at their Sydney<br />

based facility Metric Joinery, the venue’s joinery, bar tops,<br />

kitchen, coffee counters, wine fridge, sunken lounge, tables,<br />

wall paneling, banquet seating, and feature zig-zag half wall,<br />

are all made from sustainably sourced Tasmanian Blackwood.<br />

“It was the first time I had used Blackwood and the timber<br />

performed beautifully. I really enjoyed working with the<br />

Blackwood and the client loved how the few blackwood elements<br />

were coming together so much that the amount of Blackwood<br />

specified tripled in size,” said Macri.<br />

With modular construction, the Blackwood pieces came to life<br />

through a collaborative effort between the architects, de la<br />

Vega Architects and Metric Joinery, and were manufactured to<br />

be easily dismantled with knock-down connections and then<br />

shipped overseas where the pieces were assembled like a puzzle.<br />

Mama Fuego is a culinary fusion of South American and Australian cuisine, making<br />

the restaurant’s main material choice, Tasmanian Blackwood, a perfect fit<br />

Using state-of-the-art technology alongside traditional methods<br />

like wood turning to create 200mm diameter expertly designed<br />

and crafted table legs, each piece was hand finished with a<br />

Danish oil to show off the timber’s natural lustre and to achieve<br />

a pristine final product.<br />

“We always employ the latest technology in all of our projects,<br />

but the finishing touches are done by hand. The workability<br />

of the Blackwood enabled us to achieve a great end result.<br />

Blackwood is a beautiful product,” explained Macri.<br />

“It was the first time I had used Blackwood and the timber performed beautifully. I<br />

really enjoyed working with the Blackwood and the client loved how the few Blackwood<br />

elements were coming together so much that the amount of blackwood specified tripled<br />

in size,” said Justin Macri from Metric Joinery in Sydney, Australia<br />

TASMANIAN TIMBERS GAINING INTERNATIONAL<br />

ATTENTION<br />

As Tasmanian Blackwood remains a favourite among joiners,<br />

architects and furniture makers within Australia, the use of<br />

Tasmanian Timber in the international market has begun to<br />

take off. Shawn Britton, Managing Director of Britton Timbers,<br />

one of Australia’s leading timber suppliers, said they’ve noticed<br />

Tasmanian Blackwood has piqued the interest of architects and<br />

designers abroad.


<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> DESIGN | 55<br />

“Over the past five years, we have seen a steady increase in<br />

demand for Tasmanian Blackwood from international clientele,<br />

primarily the USA, Japan, Korea and the UK. As Blackwood is<br />

so versatile for internal fit-out, joinery and furniture, we have<br />

found that some international customers involved in architecture<br />

and design are looking for something different to the standard<br />

American species that they have specified for years,”<br />

said Britton.<br />

With the increase in demand for Tasmanian Blackwood, Britton<br />

explained that is readily available for domestic and international<br />

markets.<br />

With modular construction, the Blackwood pieces came to life through a collaborative<br />

effort between the architects, de la Vega Architects and Metric Joinery<br />

“Britton Timbers have been exporting small volumes of<br />

Tasmanian Blackwood for decades and while it is not available<br />

in huge volumes like some species, it is readily available – direct<br />

from Tasmania, in a range of solid timber of varying dimensions<br />

as well as decorative veneer and panel products,” shared Britton.<br />

The swamps of north-west Tasmania have been the primary<br />

source of high-quality Blackwood for more than a century. This<br />

resource has been the cornerstone of Tasmania’s fine furniture<br />

industry over that time and Britton shares he’s proud to see<br />

Tasmanian Timbers reaching the upscale international market.<br />

“Having seen the completed project first hand in London, I can<br />

attest that the finished article is simply stunning and it certainly<br />

makes me proud to see our Tasmanian timber used in such a<br />

high-profile project in London. There are not many species in<br />

the world as beautiful as Tasmanian Blackwood that you would<br />

have confidence shipping the finished article across the equator<br />

pre-fab ready to fit together on the other side of the globe,”<br />

said Britton. P<br />

All images are credited to Kate Darkins Photography.


56 | DESIGN<br />

<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong><br />

Designing for the Tropics: Trends<br />

and Post-Pandemic Observations<br />

By Jo-Ann Teo<br />

<strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> finds out from furniture designer and manufacturer onestop on<br />

what industry trends have hit the market and what is to come.<br />

With over a decade of experience providing end-to-end<br />

solutions ranging from custom product manufacturing<br />

to fully managed turnkey projects, onestop has<br />

especially established themselves in the luxury hospitality<br />

industry. With a great market reach in tourist havens, especially<br />

in Maldives, notable clients include top-rated international hotel<br />

and resort brands such as Hilton, Sheraton and Westin.<br />

Headquartered in Singapore, onestop owns their own factories in<br />

China and Indonesia. Their factory in Guangdong, China, spans<br />

50,000 sq m and is fully equipped with ISO-certified precision<br />

machinery. Their team of over 200 craftsmen and artisans manage<br />

the full production process from material sourcing to final delivery.<br />

This year, onestop celebrated the opening of their factory in Java,<br />

Indonesia. Combining Indonesia’s renowned carpentry heritage<br />

with the exclusive availability of woodworking materials allows the<br />

production of top-quality products that are even more suitable<br />

for hotels and resorts located in tropical climate conditions.<br />

Depending on the wood used, different cuts and joinery methods<br />

offer different levels of strength, and understanding this would<br />

help to prevent warps, splits and cracks in the long run. For<br />

example, a butt joint, in which two pieces of wood are connected<br />

(usually at a right angle) with mechanical fasteners, are fairly<br />

weak. These may shift and fall apart when exposed to humidity.<br />

A better alternative would be a dovetail joint, in which two pieces<br />

of wood interlock like the fingers of clasped hands. This is often<br />

preferable, especially for furniture that is heavily used. It’s also<br />

best to make wooden items with waterproof glue and treat it with<br />

several coats of finish to seal out moisture.<br />

A dovetail joint, in which two pieces of wood interlock, offers higher<br />

strength and is more shift-resistant (Photograph: Pixabay)<br />

Opened in June <strong>2020</strong>, onestop’s new factory in Java allows for easier<br />

access to a skilled carpentry workforce and tropic-suitable material<br />

supplies (Photograph: onestop)<br />

WOOD IS GOOD<br />

Given its versatility and long-lasting lifespan, wood furniture and<br />

panels have remained popular throughout the ages. Its natural,<br />

light and considerably weather-resistant material can create a<br />

cosy atmosphere and add a contemporary touch to any space.<br />

To withstand the hot and humid weather in tropical countries,<br />

teak is a great material of choice due to its natural protective<br />

oils that prevents the wood from drying out and cracking. Often,<br />

in such climates, timber furniture needs to be oiled or coated<br />

with a preservative, and joined with outdoor-grade screws<br />

and hardware.<br />

Rattan is also on the rise as another trendy material for furniture<br />

design in warm and dry climates. As a natural wood, rattan can<br />

be painted and stained different colours, and its flexible and<br />

lightweight properties allow it to be woven into durable products<br />

such as tables and chairs for both indoor and outdoor use.<br />

Amari Havodda in the Maldives uses rattan to make a strikingly classy<br />

statement (Photograph: Amari Havodda)


<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> DESIGN | 57<br />

RECENT DESIGN TRENDS<br />

Working with some of the top luxury hotel brands and food and<br />

beverage establishments worldwide, onestop has the latest scoop<br />

on recent and upcoming design trends. The COVID-19 pandemic<br />

has warranted many changes to our physical world. Grappled<br />

by the global tourism halt and current gradual resurgence of<br />

business, retailers and hoteliers have to strike a balance between<br />

marketing appeal and sensible space management. Hence,<br />

design trends will inevitably become more mood- and spacecentric,<br />

catering to creative needs of the masses and facilitating<br />

comfortable distancing for the contact-wary.<br />

Varying textures and finishes elevate the depth and style of Hilton<br />

Seychelles Labriz Resort & Spa (Photograph: Hilton Seychelles)<br />

Patterns and textures<br />

Embracing the minimalist concept, without deviating from being<br />

unique and distinctive, has brought about the resurgence of using<br />

patterns and textures. Easy to implement even to existing interior<br />

designs, all it takes is the clever coordination of varied furnishing,<br />

textiles and lighting. The mixing and matching of patterned fabric<br />

or textiles with contemporary wood-look flooring and panels<br />

could offer a simple upliftment of style and elegance.<br />

The dramatic use of dual colours at Polish restaurant Opasly Tom<br />

enhances the dining experience (Photograph: Opasly Tom)<br />

Two-toned designs<br />

Together with lighting, colours play a huge role in setting the<br />

mood and ambience of any space. Two-toned designs seem to<br />

have taken the spotlight these; the use of two complementary<br />

colours not only invokes a minimalistic feel, but also allows brands<br />

to create a unique identity. This seems especially so in restaurant<br />

design, where warmer tones – such as orange and red – could<br />

uplift moods and whet appetites, and cooler tones – such as grey<br />

and blue – could provide a comfortable, laid-back vibe.<br />

Rooftop dining<br />

With rapid urbanisation comes denser cityscapes. The limitation<br />

of space forces developers to build vertically, but with that comes<br />

an opportunity to use visual appeal as hospitality marketing<br />

leverage. Especially with its aerial views and outdoor space,<br />

rooftop dining has gained traction due to its ambience and sense<br />

of exclusivity.<br />

Gorgeously green: Angad Arts Hotel in Minnesota exudes a sense of<br />

quirkiness with its varied green hues (Photograph: Alise O'Brien /<br />

Angad Arts Hotel)<br />

Going bold<br />

While neutral colours will always be popular, consumers are<br />

increasingly attracted to hotels that are bold and colourful.<br />

Unexpected combinations and eclectic elements are something<br />

that travellers will take note of and appreciate. P


58 | STRUCTURAL ELEMENTS<br />

<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong><br />

Calgary Public Library, Alberta, Canada<br />

A SPACE OF GATHERING AND<br />

INTELLECTUAL EXCHANGE<br />

The Calgary Public Library system in Alberta, Canada, is<br />

actively used by over 670,000 Calgarians (over half of<br />

the 1.2 million population) and connects residents from<br />

all walks of life. The redesigning of the library in 2018 aimed<br />

to welcome over twice as many annual visitors, to fill a vital<br />

role for the rapidly expanding city. Designed by firms Snøhetta<br />

and DIALOG, the new building provides spaces for all types of<br />

people and activities – for social interaction and exchange, for<br />

studying and learning, for quiet and introspection – championing<br />

the unique civic function that libraries provide today.<br />

FIRST IMPRESSIONS<br />

The dynamic, triple-glazed façade is composed of a modular,<br />

hexagonal pattern that expresses the library’s aims to provide<br />

a space that invites in all visitors. Aggregated variations on the<br />

hexagon form scatter across the building’s curved surface in<br />

alternating panels of fritted glass and occasional iridescent<br />

aluminium. From these shapes emerge familiar forms; parts<br />

of the pattern might resemble an open book, snowflake-like<br />

linework or interlocking houses, anchoring the ideas of the<br />

collective and community. Most importantly, the entire building


<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> STRUCTURAL ELEMENTS | 59<br />

volume is enclosed in the same pattern, allowing all sides to function as the<br />

“front” of the building. This visual vocabulary continues inside, expressed<br />

in the design of the library’s new visual identity and wayfinding signage in<br />

the building, unifying their goals of inclusivity.<br />

The crystalline geometry of the façade is carved away to reveal an expansive<br />

wood archway that embraces visitors as they approach. Framing the entrance<br />

of the building, the form references the Chinook cloud arches common in<br />

the region. Created entirely of planks of western red cedar from nearby<br />

British Columbia, the double-curved shell is among one of the largest<br />

freeform timber shells in the world. Its organic form and texture bring the<br />

large building down to a tactile, intimate scale. Visible from the outside of<br />

the building is the main<br />

STEPPING INSIDE<br />

As the archway continues into the lobby and atrium, the wood spirals<br />

upwards over 85 ft to a view of the sky through the oculus. Wood slats<br />

line the perimeter of the open atrium, shaped in plan like a pointed ellipse,<br />

serving as an orientation device for people to quickly grasp the circulation<br />

and organisational logic of the library. Inside, the concrete structure is left<br />

exposed and unfinished, hinting at the open-ended possibilities within. The<br />

rhythm of beams and columns are reminiscent of a stoa – public, open-air<br />

colonnades of ancient Greek architecture that doubled as spaces of gathering<br />

and intellectual exchange. The rawness of the material palette is intended<br />

to give people the sense that the library is a place of engagement, rather<br />

than a sacrosanct repository for books.<br />

1<br />

2<br />

3<br />

1. The triple-glazed façade consists of alternating panels of fritted glass and<br />

occasional iridescent aluminium<br />

2. An expansive wood archway embraces visitors as they approach<br />

3. The wood spirals upwards to a view of the sky through the oculus


60 | STRUCTURAL ELEMENTS<br />

<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong><br />

The six floors are organised on a spectrum of “fun” to “serious” – quieter study areas are on the upper levels<br />

Vertical wood slats ensure privacy and visibility without the need for solid walls


<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> STRUCTURAL ELEMENTS | 61<br />

Organised on a spectrum of “fun” to “serious”, the library<br />

programme locates the livelier public activities on the lower<br />

floors, gradually transitioning to quieter study areas on the<br />

upper levels as one spirals upwards. At the street level, a series<br />

of multi-purpose rooms line the perimeter of the building,<br />

enhancing the connectivity between inside and outside. On the<br />

ground floor, a children’s library offers playhouses that provide<br />

space for crafts and drawing-based activities, early literacy<br />

programmes and a full-body indoor play experience.<br />

Throughout the six floors, a variety of spaces provide for<br />

digital, analogue, group and individual interactions. At the<br />

uppermost level of the library is the Great Reading Room,<br />

conceived as a jewel box tucked within the library, which<br />

provides a space for focused study and inspiration. Readers<br />

enter through a transitional space with softened light<br />

and acoustics. Within, vertical wood slats line the space to<br />

provide both privacy and visibility, defining an interior space<br />

without using solid walls. Natural light illuminates the space<br />

through the wood slats creating glancing sightlines between<br />

the atrium and western façade.<br />

At the northernmost point of the library is the Living Room,<br />

overlooking the train line and the meeting point of the<br />

two neighbourhoods. Filled with light and activity, this prow<br />

of the building not only serves as a beacon to those outside,<br />

inviting them to enter, but also as a prospect for looking<br />

back out – a fitting vantage point to observe the impact of a<br />

building that re-energises the spirit of culture, learning and<br />

community in Calgary. P<br />

Design Architect, Landscape Architect, Interior Architecture,<br />

FF&E, Millwork, Signage & Wayfinding: Snøhetta<br />

Executive Architect & Executive Landscape Architect: DIALOG<br />

Client: Calgary Municipal Land Corporation<br />

Size: 240,000 sq ft (2/3 larger than original library)<br />

Structural: Entuitive<br />

Mechanical: DIALOG<br />

Electrical & Lighting: SMP Engineering<br />

IT/AV: McSquared System Design Group, Inc<br />

Contractor: Stuart Olson


62 | WOOD CLINIC<br />

<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong><br />

Hello, Mr. Shen!<br />

I am a reader of <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> and am in charge of producing solid wood furniture in a<br />

carpentry factory in Indonesia. Thank you for advising me with the problem of degumming the<br />

nyatoh wood oval coffee tables. We are currently producing small batches of cribs made with red<br />

light hard wood, but there have been complaints that the small slats of the sliding rail have been<br />

falling off and the rail is unable to slide up or down after less than half a year's usage. The sliding<br />

rail is shown in Figure 1 and Figure 2. Could you kindly explain the difference between traditional<br />

kiln drying and high temperature kiln drying, as well as the advantages and disadvantages of high<br />

temperature drying? Could you also provide information on wood drying, analyse the reasons why<br />

the crib’s sliding rail is not durable as well as offer suggestions for improvements.<br />

Mr Shim (Shen Yuxin)<br />

Yours sincerely,<br />

Mr Lin<br />

Why do the slats of the<br />

crib’s sliding rail fall out?<br />

(1) According to the information provided, the following<br />

reasons are why the small slats of the crib’s sliding rail are<br />

falling off, and why the fence is unable to slide up or down:<br />

a. Unstable moisture content of red light hard wood: For<br />

the red light hard wood with a moisture content of<br />

12%-20%, the balanced moisture content is 8%-12%<br />

when used in the children's room with air conditioning.<br />

Wood with a high moisture content will continue to release<br />

moisture in the air-conditioned room, and the small red<br />

light hard wood slats may fall off when the wood contracts.<br />

(2) Below is the analysis and recommended solutions for wood<br />

moisture disequilibrium:<br />

1. Unregulated drying kiln operation: when woods of various<br />

thickness and species are dried in the same drying kiln, they<br />

susceptible to uneven moisture content.<br />

the dry and wet balls. Make sure the steam<br />

heating in the kiln is in normal condition.<br />

e. Before starting the drying kiln, ensure<br />

that the fan and vent are operating normally,<br />

and the hot air circulation is uniform with no<br />

defects, such as short flow.<br />

ii. The processing quality of the crib parts is unstable<br />

due to:<br />

a. The four-sided planer is not set in place: along<br />

with insufficient thickness of the platelets<br />

often result in unstable glue force during<br />

assembling. Set the thickness of the slat<br />

according to the parameters indicated on the<br />

drawing and reserve about 0.1mm thickness<br />

for sanding on both sides.<br />

i. Improvement solution suggested:<br />

a. Stack one-inch square spacers on the wood to<br />

be dried in the drying kiln. Ensure that spacers<br />

are in uniform specifications<br />

b. The thickness of the wood must be the same.<br />

Avoid mixing with other tree species.<br />

c. Check the drying kiln before loading. The<br />

moisture content of the wood to be dried in the<br />

kiln should be less than 5%.<br />

d. Ensure that the boiler steam supply is stable. Check<br />

b. Improper operation of the wide-belt sander:<br />

if the small slats are sanded too thin by<br />

the wide-belt sander, the small slats of the<br />

sliding rail become loose. The thickness of<br />

the small slats sanded by the wide belt should<br />

be the same as in the design drawing.<br />

c. The small slats are cut in different lengths:<br />

along with too large toleranceas well as ends<br />

that are not squared tend to result in the small


<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> WOOD CLINIC | 63<br />

Figure 1: The small slats of the crib’s sliding fence becoming loose and<br />

the plastic slide under the upper rail<br />

Figure 2: The plastic slide installed under the lower rail of the crib’s<br />

sliding fence<br />

slats becoming loose. Cut the small slats<br />

according to the length indicated on the design<br />

drawings, and check the length of the slats<br />

regularly to ensure that both ends are squared.<br />

d. Hit & miss: on either vertical end of the slats may<br />

lead to local loosening and poor adhesive force.<br />

Strictly control the raw log specifications by<br />

ensuring that the width and thickness are stable.<br />

Workers in charge of planning and cutting the<br />

slats must remove the defects of hit & miss as<br />

well as the broken and cross grains for other<br />

usage purposes.<br />

e. Improper operation of the drill cutter: the milling<br />

slots for the upper and lower rails are not<br />

standardised, resulting in some of the small slats<br />

becoming loose. Workers should set the milling<br />

slots according to the design drawing of the<br />

crib and ensure that the milling cutters stay sharp.<br />

f. Non-standard gluing: insufficient and nonuniform<br />

gluing in the drilled slots of the upper<br />

and lower rails cause the crib’s rail to<br />

become loose. Apply glue with a pneumatic<br />

caulkinggun and ensure that the glue on the<br />

inside of the drilled slots of the upper and lower<br />

rails is sufficient and coated uniformly. Use a<br />

two-component epoxy as the assembling glue<br />

for the sliding rail in order to reach for the glue<br />

solid content to reach 100%.<br />

g. Unstable adhesive force due to paint: the<br />

drilled slots of the upper and lower rails, and the<br />

ends of the small slats arecovered with paint when<br />

the crib parts are coated with oil. This results in<br />

insufficient adhesive force after assembly.<br />

Assemble the sliding rail before painting.


64 | WOOD CLINIC<br />

<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong><br />

h. Non-standard assembly time: workers delay<br />

assembling of the sliding rail, causing the<br />

water-based adhesive to crust and unable to<br />

reach the expected adhesive force. This caused<br />

someslats to become loose. Both ends of each<br />

small slat should be chamfered, workers trained,<br />

and templates should be applied for assembling<br />

so as to control theassembly time within<br />

three minutes.<br />

2. Distinction, and advantages and disadvantages of wood<br />

drying in traditional kilns and high temperature kilns are<br />

summarised in the following table:<br />

i. Non-square up and down sliding rail: the<br />

assembled sliding rail is skewed; hence, the rail<br />

is unable to slide up or down. Check the sliding<br />

rail at any time to ensure that the square<br />

diagonal tolerance of the sliding fence is below<br />

1mm after the fence is assembled.<br />

Figure 3: The sepetir wood showing a collapsed due to rapid drying at high temperature<br />

Figure 4: Honeycomb cracks on the dark red meranti due to rapid drying at high<br />

temperature. Wood with serious honeycomb cracks cannot be used for wood processing<br />

but can be used for match production


<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> WOOD CLINIC | 65


NEWSLETTER<br />

SEPTEMBER/OCTOBER <strong>2020</strong><br />

THE MALAYSIAN MDF MANUFACTURERS ASSOCIATION (MMMA)<br />

What’s next?<br />

A reversal in<br />

globalisation!<br />

By Peter Fitch<br />

MMMA Newsletter for <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> <strong>September</strong>/<strong>October</strong> <strong>2020</strong><br />

The emerging post COVID-19 world<br />

will have a very different business<br />

environment.<br />

But, let me start by saying that<br />

commodities such as timber and<br />

increasingly wooden panels have been in<br />

a bear market for the last 5,000 years. A<br />

lot of people treat them like growth stocks,<br />

and just go long, expecting them to rise.<br />

In fact, the price of commodities —<br />

whether we’re talking agricultural, timber,<br />

energy or metals — have been falling, in<br />

real terms, since the dawn of civilisation.<br />

And that trend will continue.<br />

You need commodities to live — but<br />

they were rare and unprocessed. The<br />

whole path of civilisation since the end<br />

of the last Ice Age, 12,000 years ago,<br />

has been about developing technologies<br />

to increase the amount — and lower the<br />

costs — of commodities. The Agricultural<br />

Revolution that marked the end of the<br />

Neolithic Age started the actual Ascent of<br />

Man. Commodities are the raw materials<br />

of civilisation.<br />

Core strategic question(s)<br />

Outcome<br />

1. How have social and institutional Manage new stakeholders’ expectations<br />

expectations changed?<br />

and business models<br />

2. How has the social contract with Support the workforce, empower<br />

workers changed?<br />

productivity, work from home and less<br />

foreign workers<br />

3. Do we have the right operating Capital investment in automation and<br />

structures and alliances in place to artificial intelligence<br />

deliver the plan?<br />

4. How can we move faster toward Accelerate digital transformation at<br />

digital transformation?<br />

workplace and online<br />

5. What customer behaviour changes Recover, grow revenue, new revenue<br />

are likely to be permanent?<br />

streams<br />

6. Should we operate for cash or profit? Optimise assets, liabilities, and liquidity<br />

7. Should we manage for profit or Increase margins and profitability<br />

resilience?<br />

Starting with the Industrial Revolution exploration. When nanotechnology—the<br />

in the 1800s, the amounts we could creation of machines at a molecular<br />

produce skyrocketed, and their costs level—is perfected and comes on stream<br />

plummeted. Both of those trends are going over the next decade or so, commodity<br />

to accelerate—radically—because of prices will fall to trivial levels. These<br />

things like genetic engineering, robotics, new technologies are going to make raw<br />

artificial intelligence (AI), and space materials superabundant and super cheap.<br />

66


NEWSLETTER<br />

THE MALAYSIAN MDF MANUFACTURERS ASSOCIATION (MMMA)<br />

SEPTEMBER/OCTOBER <strong>2020</strong><br />

Figure 1: Commodity Index GSCI<br />

So why would anybody possibly want to be in commodities if<br />

they’re in a perpetual bear market? It’s seemingly a paradox.<br />

Right now, most commodity producers are just breaking, even<br />

at best. Most are losing money.<br />

This can’t continue for too long, or producers will go bust and<br />

production will collapse. As the building blocks of civilisation,<br />

you need them to survive. The world uses more of them every<br />

year. That’s partly because the world’s population is still<br />

growing, partly because it tends to get richer, and partly because<br />

new uses are found for most commodities every year. We are<br />

starting to see major corrections in commodity prices that have<br />

become “undervalued”.<br />

Take agricultural commodities for instance. The amount of<br />

palm oil, rice, or latex that can be grown per acre increases<br />

consistently with improvements in technology. That’s not just<br />

true in agriculture, however—it’s true of everything.<br />

It’s similar with most timbers. New fast-growing species will<br />

be grown on ever larger sustainable plantations as natural<br />

forests have become over exploited and are environmentally<br />

unacceptable as sources of raw timber.<br />

Technology works to reduce the production costs of all<br />

commodities, not just timbers but all other agricultural products.<br />

That trend will continue as biotechnology improves and<br />

nanotechnology comes online. In addition, tech improvements<br />

mean commodities are used more efficiently. For example,<br />

recovery rates on sawn timbers were barely above 60% about<br />

50 years ago. Now, nothing is wasted once a tree is harvested.<br />

The COVID-19 pandemic has decimated many supply chains.<br />

This has added costs in most cases. For example, in the US,<br />

lumber prices have reach near all-time highs.<br />

Figure 2: US housing starts beat forecasts<br />

67


NEWSLETTER<br />

SEPTEMBER/OCTOBER <strong>2020</strong><br />

THE MALAYSIAN MDF MANUFACTURERS ASSOCIATION (MMMA)<br />

The Institute for Supply Management’s Purchasing Managers<br />

Index (PMI) in the US came in at 54.2 in June, up from 41.5<br />

in April and 52.6 in May. A PMI above 50 signals a growing<br />

manufacturing sector, which means US manufacturers are<br />

growing again.<br />

Figure 3: Random lengths framing lumber composite price<br />

The US-China trade war means that traditional supply chains<br />

from manufacturers in China shipped to consumers in the US are<br />

now not viable. As a result, the US is either producing the goods<br />

domestically or need to find alternative overseas suppliers. For<br />

Malaysian producers of furniture and panel products, this has<br />

been a boom in demand from America. Luckily this has come at<br />

a time when the demand has reduced significantly from other<br />

traditional markets.<br />

The massive quantitative easing carried out by central banks<br />

to counter the pandemic has increased the amount of ‘cash’ in<br />

circulation in the global economy.<br />

My prediction is that we need to be ready to deal with an<br />

inflationary economy within the next 12 months, once the post<br />

COVID-19 recovery is underway. The only major commodity<br />

that is currently suppressing inflation is energy (oil and gas).<br />

If this price begins to rise then an inflationary period will begin.<br />

Companies and businesses must be ready and will need to<br />

constantly review their business models to prepare for what is<br />

to come in the post COVID-19 business world!<br />

About the Author<br />

Figure 4: Manufacturing purchasing managers index<br />

Housing starts in the US surged by 22.6% to an annualised<br />

rate of 1,496,000 in July of <strong>2020</strong>, above market forecasts<br />

of 1,240,000, and following an upwardly revised 1,220,000<br />

in June. It is the highest reading since February, before the<br />

coronavirus crisis, and the biggest jump since <strong>October</strong> of 2016.<br />

Single-family housing starts jumped 8.2% to 940,000 and<br />

the volatile multi-family segment went up 56.7% to 547,000.<br />

Peter Fitch is the founder of Segamat<br />

Panel Boards (Malaysia) and is<br />

currently chairman of the Malaysian<br />

MDF Manufacturers Association<br />

(MMMA) and executive committee<br />

member of the Malaysian Panel<br />

Manufacturers Association (MPMA).<br />

Prior to working in Malaysia he worked<br />

for Plantation Timber Products (China)<br />

and Takeuchi MDF (Malaysia). Peter<br />

has been based in <strong>Asia</strong> for more than<br />

25 years and in the wood panel business<br />

for more than 20 years.<br />

68


NEWSLETTER<br />

SEPTEMBER/OCTOBER <strong>2020</strong><br />

69


Events Calendar 2021<br />

<strong>September</strong> / <strong>October</strong> <strong>2020</strong>, Issue 5 | <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong><br />

JANUARY 2021<br />

18 to 24 Jan imm Cologne<br />

Cologne, Germany<br />

MAY 2021<br />

10 to 14 May LIGNA 2021<br />

Hannover, Germany<br />

31 May to INDEX Dubai<br />

02 Jun Dubai, United Arab Emirates<br />

FEBRUARY 2021<br />

03 to 05 Feb Carrefour International du Bois<br />

Nantes, France<br />

JUNE 2021<br />

9 to 11 Jun Hanoi Wood 2021<br />

Hanoi, Vietnam<br />

MARCH 2021<br />

08 to 11 Mar Malaysian International <strong>Furniture</strong> Fair<br />

Kuala Lumpur, Malaysia<br />

10 to 13 Mar Export <strong>Furniture</strong> Exhibition<br />

Kuala Lumpur, Malaysia<br />

10 to 12 Jun Gabon Wood Show 2021<br />

Gabon, Central Africa<br />

15 to 17 Jun ASEAN Super 8<br />

Kuala Lumpur, Malaysia<br />

28 to 30 Jun SylvaWood 2021<br />

Shanghai, China<br />

10 to 13 Mar Vietnam International <strong>Furniture</strong> &<br />

Home Accessories<br />

Ho Chi Minh, Vietnam<br />

11 to 14 Mar BIFA Wood Vietnam 2021<br />

Binh Duong, Vietnam<br />

18 to 21 Mar 47 th CIFF Guangzhou 2021 (Phase 1)<br />

Guangzhou, China<br />

28 to 31 Mar 47 th CIFF Guangzhou 2021 (Phase 2)<br />

Guangzhou, China<br />

SEPTEMBER 2021<br />

15 to 18 Sep VietnamWood 2021<br />

Ho Chi Minh, Vietnam<br />

22 to 24 Sep NHLA Convention 2021<br />

Florida, USA<br />

28 to 31 Mar CIFM / interzum guangzhou 2021<br />

Guangzhou, China<br />

30 Mar to ArchXpo<br />

1 Apr Singapore<br />

OCTOBER 2021<br />

12 to 15 Oct IFMAC & WOODMAC 2021<br />

Jakarta, Indonesia<br />

APRIL 2021<br />

13 to 18 Apr Salone del Mobile, Milano<br />

Milan, Italy<br />

22 to 25 Apr Wood Tawian<br />

Taipei, Taiwan<br />

DECEMBER 2021<br />

10 to 13 Dec MyanmarWood 2021<br />

Yangon, Myanmar


INDEX OF<br />

ADVERTISERS<br />

<strong>September</strong> / <strong>October</strong> <strong>2020</strong> • Issue 5 • PANELS & FURNITURE ASIA<br />

COMPANY<br />

American Hardwood Export Council (AHEC)<br />

PAGE<br />

IFC<br />

Anthon GmbH 9<br />

Baillie Lumber 11<br />

BAUMER Inspecon GmbH 13<br />

BIFA Wood Vietnam 2021 44<br />

Heavy Duty Helical Planer Cutter<br />

Heads with Changeable Knives<br />

Knife:<br />

14 x 14 x 2 x 30º<br />

14 x 14 x 2 x 37º<br />

Cabinet Vision South East <strong>Asia</strong> 17<br />

CMC - Carpenterie Metalliche Colzate Srl 21<br />

Dieffenbacher GmbH 1<br />

Forestry Innovaon Investment Ltd 35<br />

Gabon Special Economic Zone GSEZ 27<br />

Heavy Duty Helical Planer Cutter<br />

Heads with Changeable Knives<br />

Knife:<br />

30 x 12 x 1.5 x 35º<br />

Gabon Special Economic Zone GSEZ (Advertorial) 24-26<br />

Homag <strong>Asia</strong> Pte Ltd<br />

FC<br />

Hoon Hsiang Industrial Co., Ltd 61<br />

Ifmac & Woodmac 2021 30<br />

IMAL SRL 7<br />

IMEAS spa 49<br />

Helical Planer Cutter Heads<br />

with Changeable Knives<br />

Knife:<br />

15 x 15 x 2.5 x 30º<br />

15 x 15 x 2.5 x 37º<br />

Innovator Machinery Co., Ltd 55<br />

IPCO South East <strong>Asia</strong> Pte Ltd 29<br />

Jiangsu Baolong Electromechanical Mfg Co.,Ltd 45<br />

Kuang Yung Machinery Co.,Ltd 43<br />

Lesnaya Industriya Journal 39<br />

Adjustable Planer Cutter Heads<br />

with HSS or TCT Knives<br />

Safety Corrugate Cutter Heads<br />

with HSS Knives<br />

Nanxing Machinery Co.,Ltd 2-3<br />

Northwest Hardwoods 5<br />

PEFC Internaonal 51<br />

Plytec Oy 15<br />

Scheuch GmbH<br />

OBC<br />

Sichuan Hero Woodwork New Technology Co., Ltd 72<br />

Sowood Export Council<br />

IBC<br />

Srling Internaonal Co., Ltd 53<br />

Spindle Shaper Planer Cutter<br />

Heads with Changeable Knives<br />

Knife:<br />

30 x 12 x 1.5 x 35º<br />

50 x 12 x 1.5 x 35º<br />

60 x 12 x 1.5 x 35º<br />

Changeable Knives<br />

-TCT<br />

Sylvawood 2021 38<br />

Technik Associates, Inc 69<br />

Tong Fong Cuers Co., Ltd 71<br />

Yalian Machinery Co.,Ltd 65<br />

Single/Double Surface Planers Helical Planer<br />

Cutter Heads with Changeable Knives<br />

Knife: 14 x 14 x 2.0 x 30º<br />

15 x 15 x 2.5 x 30º<br />

15 x 15 x 2.5 x 37º<br />

30 x 12 x 1.5 x 35º<br />

30 x 12 x 2.5 x 35º<br />

14.6 x 14.6 x 2.5 x 30º<br />

Scan to download eBook<br />

PFA <strong>September</strong>/<strong>October</strong> <strong>2020</strong>

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