WIR 01/2021 [EN]
Transform your PDFs into Flipbooks and boost your revenue!
Leverage SEO-optimized Flipbooks, powerful backlinks, and multimedia content to professionally showcase your products and significantly increase your reach.
The Customer Magazine of the Doppelmayr/Garaventa Group Issue 1/<strong>2021</strong> 46th Year/No. 212<br />
World premiere:<br />
AURO<br />
The autonomous ropeway<br />
Deployment<br />
near Lake<br />
Constance<br />
Repair on the Pfänder tramway<br />
News from<br />
South Korea<br />
Ropeways for the entire country<br />
10-MGD AURO 2 Tuftern–Tufterchumma–Unterrothorn, Zermatt (CHE)
2 Contents<br />
6<br />
AURO: Autonomous Ropeway Operation<br />
The fi rst autonomous D-Line ropeway has been opened in Zermatt (CHE). The 10-passenger<br />
Kumme gondola lift impresses with high capacity, attractive design and the very latest technology.<br />
23<br />
15<br />
Ropeway ride to temple<br />
India’s fi rst gondola lift from Doppelmayr/Garaventa provides access to the sacred Mount Girnar.<br />
First 6-seater D-Line chairlift<br />
for New Zealand<br />
All the stops were pulled out to complete<br />
the Sugar Bowl Express amid the worldwide<br />
Covid-19 pandemic.
Foreword<br />
3<br />
14<br />
What we value<br />
The fresh air, the snow, the sound of carving turns on the piste, the sense of<br />
freedom, the exercise, the thrill of a downhill run and, of course, the lifts. All<br />
these things come to mind when we think of winter. And we are not the only<br />
ones. Many people conjure up the same memories.<br />
Red and yellow<br />
The new Zwölferhorn lift in St. Gilgen am Wolfgangsee (AUT)<br />
retains its traditional colors for the 8-passenger cabins.<br />
A lot will be different this winter. There are new rules, and uncertainty is darkening<br />
the mood in many areas. On the other hand, this makes one thing all the<br />
more clear. Considerate behavior towards others, looking out for each other and<br />
a responsible attitude towards nature should always be our focus. And not just<br />
in times of a global pandemic.<br />
We remain confident that we can do this. So that tourism can once again take<br />
place without worry at all the popular destinations of this world and we can return<br />
to the places where we feel at ease or discover new ones.<br />
As ropeway manufacturers, we have precisely the product that makes this possible.<br />
And even in times like these, we do not stand still and we never stop thinking<br />
ahead. So that we can continue to be a reliable partner for our customers. We<br />
have learned how to handle distance – whether it’s working from home and away<br />
from the offi ce or across continents. Our employees have demonstrated a great<br />
deal of fl exibility and problem-solving expertise, enabling them to tackle tasks<br />
equally well from a distance.<br />
We are grateful for the trust of our customers and for the dedication of our workforce.<br />
Mutual understanding and assurance in these diffi cult times make us strong.<br />
<strong>2021</strong> has already begun. For the new year we wish everyone first and foremost<br />
excellent health. We hope that this pandemic will come to an end and that people<br />
will once again be able to move freely, travel and value what the world has to offer.<br />
27<br />
Digitalization in manufacturing<br />
The latest development step in D-Line production benefi ts<br />
employees, customers and ropeway passengers.<br />
Thomas Pichler<br />
István Szalai<br />
Executive Directors, Doppelmayr Holding SE
4 Facts & Figures<br />
Surface lift gets around a problem<br />
When we think about winter sports, the first<br />
thing that comes to mind is often a chairlift or<br />
a gondola. Many of us, however, learned to<br />
ski with the help of the “little brother” – the<br />
surface lift. Thanks to the fact that it is narrow,<br />
particularly flexible, cost-effective and also<br />
suitable for smaller ski resorts, the surface<br />
lift continues to enjoy unabated popularity to<br />
this day.<br />
One example of just how versatile surface lifts<br />
can be is the new ski lift Cuolm da Vi in the<br />
Disentis ski area. In order make optimal use of<br />
the sunny Alpine pasture for winter sports and<br />
avoid a diffi cult hollow, a lift installation incorporating<br />
a curve was developed. The solution<br />
turned out to be a special angle tower confi guration,<br />
which allows a 45-degree bend.<br />
Australia: 1<br />
North America: 12<br />
Asia: 17<br />
Europe: 360<br />
18<br />
Norway<br />
18<br />
Italy<br />
21<br />
Germany<br />
23<br />
Czech Republic<br />
1-SL Cuolm da Vi | Disentis (CHE)<br />
Bergbahnen Disentis AG<br />
670 m 190 m 894 PPH<br />
3.2 m/s 45°<br />
104<br />
Austria<br />
Surface lifts from<br />
Doppelmayr/Garaventa<br />
worldwide (since 20<strong>01</strong>):<br />
390<br />
62<br />
France<br />
40<br />
Switzerland<br />
Garaventa chooses solar power<br />
Area covered by<br />
modules: approx.<br />
5,400m²<br />
2,122<br />
solar power modules<br />
620,000 kWh<br />
electricity/year*<br />
Garaventa can use approx.<br />
420,000 kWh<br />
electricity itself.<br />
This is approx. 35% of its<br />
total consumption.<br />
The roofs of the Garaventa subsidiary in Goldau<br />
have been equipped with solar energy modules<br />
since the end of 2020. This enables the company<br />
to cover part of its energy consumption in<br />
a sustainable way, using the power of the sun.<br />
As well as being good for the environment, that<br />
helps to cut the costs of electricity.<br />
Garaventa has signed a 25-year solar power<br />
purchase agreement with Solarenergie Arth AG,<br />
who is responsible for the investment costs<br />
as well as operation and maintenance of the<br />
solar installation.<br />
* Equivalent of the power consumption of 120 households<br />
(5,200 kWh electricity/year is the average household<br />
consumption in Switzerland)
Facts & Figures<br />
5<br />
Positive 2<strong>01</strong>9/20 business year – signs of industry-wide<br />
downturn due to Covid-19 pandemic<br />
In the last fi scal, the Doppelmayr Group posted<br />
sales revenues of 872 million euros. Although<br />
no major project – such as the urban ropeway<br />
in La Paz – was completed during the year, this<br />
is nonetheless the second-highest result in<br />
company history. The current situation is, however,<br />
mixed despite the positive business year.<br />
In the next fiscal, Doppelmayr has to expect a<br />
30-per-cent slump in sales due to the Covid-19<br />
pandemic. In the ropeway sector, the company’s<br />
biggest source of revenue, 80 per cent of<br />
projects are directly linked to tourism – the<br />
branch of the economy which has taken the<br />
hardest hit from the crisis. New contracts in<br />
Austria and invitations to bid for Central and<br />
South America nonetheless provide hope and<br />
assurance for the future.<br />
One symbol of this assurance is apprentice<br />
training. In fall 2020, 36 youngsters began their<br />
apprenticeships at Doppelmayr in Wolfurt –<br />
an all-time record. In three years’ time, these<br />
budding ropeway experts will qualify for trades<br />
in the areas of steel construction, electrical<br />
engineering, mechatronics, machining engineering<br />
and mechanical engineering. This<br />
Figures for 2<strong>01</strong>9/20 business year:<br />
Asia<br />
Latin America<br />
14%<br />
CIS,<br />
CEE<br />
2%<br />
5%<br />
15%<br />
Rest of World<br />
872<br />
million euros<br />
Sales revenues<br />
17%<br />
USA, Canada<br />
24%<br />
23%<br />
takes the number of apprentices employed by<br />
the Doppelmayr Group worldwide to 124.<br />
Austria,<br />
Germany<br />
Switzerland,<br />
France,<br />
Italy<br />
Headcount worldwide<br />
3,403<br />
Total apprentices<br />
124<br />
New apprentices in 2020<br />
36<br />
Further Infos<br />
can be found at:<br />
More room for LTW Intralogistics<br />
LTW Intralogistics GmbH, which is part of<br />
the Doppelmayr Group, has a new building<br />
under construction in Wolfurt. Work got off<br />
the ground in August 2020. An ultramodern<br />
building will be created with offi ces equipped<br />
to the highest standard, recreation rooms,<br />
an underground parking garage and a workshop<br />
as well as a cutting-edge high-bay<br />
warehouse. Completion is scheduled for the<br />
end of <strong>2021</strong>.<br />
Total floor space<br />
of new premises 5,000 m²,<br />
1,500 m² footprint<br />
Initially, 50<br />
top-grade<br />
workplaces<br />
Use of newly<br />
developed<br />
graphical user<br />
interface<br />
High-bay<br />
warehouse with<br />
1,700 storage<br />
spaces<br />
Fully automated<br />
stacker crane with<br />
associated conveyor<br />
technology<br />
© Andreas Stickel – Architektur und Projektleitung GmbH & Co KG
Stepping into<br />
autonomous mobility<br />
Doppelmayr/Garaventa introduces AURO – Autonomous Ropeway Operation.<br />
AURO ropeways bring passengers safely and reliably to their destinations in<br />
tourist regions or cities – with unmanned operations and cutting-edge digital<br />
network technology. This concept is pointing the way for the future of<br />
rope-propelled mobility.<br />
The Schneider family are looking forward<br />
to a great day’s skiing. As winter sports<br />
enthusiasts, they are keen to get to the<br />
mountain by the fastest route with the new lift –<br />
the ski trail beckons. Boarding is very straightforward;<br />
everyone knows exactly where to go.<br />
The cabins transit slowly through the station, so<br />
even the children can board comfortably and<br />
safely with their winter sports equipment. The<br />
door closes and it’s off to the slopes for skiing<br />
fun. It’s actually all the same as usual. The only<br />
thing that occurs to the young family as they<br />
leave the station is that they haven’t seen anyone<br />
from the lift company. What they didn’t notice:<br />
The entire station is equipped with a host of<br />
“hidden” technology.<br />
Safe and reliable<br />
AURO ropeways from Doppelmayr/Garaventa<br />
operate with unmanned stations. They are<br />
equipped with intelligent integrated technology<br />
and impress with the highest safety levels.<br />
Cameras and sensors ensure smooth processes<br />
and monitor the installation – particularly<br />
cabin loading and unloading. The system<br />
independently identifi es situations that deviate<br />
from “normal operation”. If, for instance, a<br />
passenger’s ski boot becomes caught in the<br />
cabin door, the system reacts immediately and<br />
the installation automatically shuts down. It<br />
is restarted by a ropeway operative who has<br />
an overview of operations from the Ropeway<br />
Operation Center (ROC). The perfect synergy<br />
of human and cutting-edge technology results<br />
in high availability of the ropeway.<br />
The concept harbors huge potential. “The level<br />
of automation with this system will progressively<br />
increase. That will open up interesting oper-
ating concepts, particularly for installations<br />
that operate for many hours a day,” says Gerd<br />
Dür, technical project manager for AURO at<br />
Doppelmayr/Garaventa.<br />
Doppelmayr/Garaventa already has experience<br />
with unmanned ropeway operations. Two<br />
gondola lifts in Val Thorens (FRA) provide<br />
passenger service without station operatives.<br />
This concept has a proven track record. AURO<br />
installations are a new generation of autonomous<br />
ropeways. Optimized features include<br />
the entire technology, the operating and ride<br />
comfort plus the design, which is inspired by<br />
the D-Line. The first AURO ropeway went into<br />
operation in Zermatt (CHE) in December 2020<br />
(more on this project on page 13).<br />
AURO on the mountain and in the city<br />
AURO ropeways provide huge benefits not<br />
only in tourist regions but also in cities, where<br />
they are seamlessly integrated into the transport<br />
infrastructure – thanks to their barrier-free<br />
access, reliability, and efficiency in operation<br />
and maintenance. Because growing urbanization<br />
calls for visionary transport solutions. This<br />
is where the AURO concept can provide a host<br />
of answers.<br />
Pioneering innovations are the hallmark of a<br />
successful enterprise. Innovations that provide<br />
the right answers to what moves people. One<br />
example is autonomous operation. This is an<br />
area where Doppelmayr/Garaventa is thinking<br />
ahead and introducing a revolutionary concept.<br />
Autonomous ropeways are pointing the way for<br />
the future of rope-propelled mobility. They bring<br />
passengers safely and reliably to their destinations<br />
in tourist regions or in the urban environment.
Technology & Innovation<br />
9<br />
AURO –<br />
the ropeway<br />
goes solo<br />
AURO ropeways incorporate a series of<br />
technical components and digital features<br />
that enable unmanned operation.<br />
A<br />
n AURO ropeway is a D-Line. It has all<br />
the components that are the hallmark<br />
of a D-Line generation ropeway from<br />
Doppelmayr/Garaventa: grips, sheave assemblies,<br />
stations, bullwheels, cabins, etc. What<br />
distinguishes it from a “conventional” D-Line<br />
is the AURO equipment for operations with<br />
unmanned stations. The first AURO ropeways<br />
are detachable gondola lifts. However, the goal<br />
is to transfer this concept to other ropeway<br />
systems also.<br />
What is needed for unmanned ropeway operation?<br />
How much technology is necessary<br />
for safe, reliable operation – and to ensure the<br />
perfect interaction between human and ropeway?<br />
Alongside the required technical components<br />
on the installation, the ride on an AURO<br />
ropeway has to be as enjoyable and comfortable<br />
as possible – exactly as passengers have<br />
come to expect from Doppelmayr/Garaventa<br />
ropeways. The key AURO elements are outlined<br />
below.
Barrier-free access<br />
On AURO ropeways, a large number of measures<br />
are implemented for passengers with impaired<br />
mobility so that everyone can use the installation<br />
with ease. Examples include marked areas<br />
designated to accommodate wheelchair users.<br />
Cabin stabilizing rails and gap-free cabin step<br />
geometry make boarding and disembarking very<br />
straightforward. In addition, passengers can<br />
contact the ropeway operative in the ROC – for<br />
example, to request a slower transit speed.<br />
Cabin stabilization<br />
Stabilizing rails ensure an absolutely<br />
stable position of the cabins as they<br />
transit through the station. This minimizes<br />
longitudinal swing and vertical<br />
movements of the cabins and enables<br />
safe boarding and disembarkation.<br />
Cabins<br />
The spacious OMEGA V<br />
cabins offer plenty of legroom.<br />
Sports equipment<br />
is transported inside the<br />
cabin with the TWISTIN<br />
system.<br />
Platform gate with shutdown function<br />
The platform gate with shutdown function is<br />
located at the beginning of the loading and/<br />
or unloading area and prevents people from<br />
entering unauthorized zones. If the swing gate<br />
is activated by a person or by an object (e.g.<br />
ski) protruding out of the cabin, the ropeway is<br />
automatically shut down.<br />
Presence recognition in pit<br />
with shutdown function<br />
The presence recognition system in the pit<br />
with shutdown function monitors the carrier<br />
pit in the loading and unloading area. If the<br />
system detects the presence of a person or<br />
object (e.g. ski pole, glove) in this area, the<br />
ropeway is automatically shut down.<br />
Cabin step<br />
The geometry of the cabin<br />
step is designed to match<br />
the contour of the platform<br />
in order to minimize the<br />
gap between platform<br />
and step.
CCTV system in<br />
the stations<br />
The loading and unloading<br />
area, the door closing area,<br />
the pit and the zone for<br />
incoming cabins are monitored<br />
with cameras. The<br />
images are transmitted to<br />
the ROC.<br />
Information banner<br />
Relevant information (max. number<br />
of passengers per cabin; automated,<br />
remotely monitored ropeway; SOS<br />
symbol; wheelchair user symbol)<br />
is displayed on an information<br />
banner near the ropeway in the<br />
loading and unloading areas.<br />
Ropeway Operation<br />
Center (ROC)<br />
An AURO ropeway is operated from a central<br />
point, the Ropeway Operation Center (ROC).<br />
This does not have to be located immediately<br />
next to the ropeway. On the installation in<br />
Zermatt, the intermediate station is used as<br />
the ROC. From here, the ropeway operative<br />
has a perfect overview. Troubleshooting<br />
can be performed remotely. An ROC can be<br />
used not only for several stations but also for<br />
several ropeway installations.<br />
Platform gate with<br />
warning function<br />
Emergency stop button and intercom<br />
system for passengers<br />
Both platform gates are equipped with an<br />
emergency stop button and an intercom system<br />
on the passenger-facing side. This enables<br />
an immediate shutdown of the ropeway by a<br />
passenger as well as communication with the<br />
ROC, should this be necessary.<br />
The platform gate with warning<br />
function is located at the end of<br />
the loading and/or unloading area<br />
and prevents people from entering<br />
the cabin door closing area. An<br />
acoustic and optical warning is<br />
also generated in the ROC or control<br />
room but there is no automatic<br />
shutdown of the ropeway.<br />
Outline detection with<br />
shutdown function<br />
The outline detection system recognizes<br />
an object (e.g. ski pole)<br />
protruding out of a carrier after the<br />
door closing operation. The ropeway<br />
is shut down once the outline<br />
detection system is activated.
12 Interview<br />
Winter sports experience<br />
taken to a new level<br />
<strong>WIR</strong> spoke with Markus Hasler, CEO of Zermatt Bergbahnen AG<br />
<strong>WIR</strong>. Despite the crisis, Zermatt Bergbahnen<br />
AG is making large investments for the<br />
region and its guests. How has the company<br />
equipped itself for this year’s winter season?<br />
Markus Hasler: In terms of the operating<br />
company, nothing has really changed much in<br />
the preparations for the winter season in comparison<br />
with previous years. Needless to say,<br />
we have implemented all the protection measures<br />
required at cantonal and federal level,<br />
and are therefore able to ensure the safety of<br />
our guests and employees. Back in the summer,<br />
the decision was already taken that we<br />
would still provide all our offers, lifts and ski<br />
trails in the 2020/21 winter season, and deliver<br />
a high-quality product for our guests as in previous<br />
years. Unless the authorities decide to<br />
the contrary, the entire winter sports offer will<br />
be available in Zermatt without restriction.<br />
<strong>WIR</strong>. The Kumme gondola lift is Switzerland’s<br />
first autonomous ropeway. What are<br />
your expectations with regard to this system?<br />
Markus Hasler: We expect this lift to set<br />
new benchmarks in terms of operation and<br />
passenger safety. The remote control of the entire<br />
installation will not only make day-to-day<br />
operations easier but also guarantee the safety<br />
of lift users thanks to the combination of human<br />
and technology. We also hope that the new<br />
Kumme gondola lift with this pioneering new<br />
technology will be seen as a flagship project<br />
beyond the Zermatt destination and will act as<br />
a driver for technical advance. In addition, we<br />
have high expectations from the perspective of<br />
our guests. The new Kumme gondola lift will<br />
seamlessly integrate into the list of ultramodern<br />
and top-quality lift installations belonging to<br />
Zermatt Bergbahnen and ensure that our winter<br />
guests have a very convenient and rapid means<br />
of getting back to the top of the Rothorn with no<br />
waiting times. We are convinced that the<br />
Kumme gondola lift will bring added value in<br />
every respect for Zermatt Bergbahnen, for our<br />
guests and for the entire destination.<br />
<strong>WIR</strong>. Doppelmayr/Garaventa was awarded<br />
the contract for the construction of this innovative<br />
ropeway installation. What was the deciding<br />
factor and how would you describe the<br />
collaboration with the ropeway manufacturer?<br />
<strong>WIR</strong>. The Kumme lift suffered an unforeseeable<br />
fate with the avalanche in January<br />
2<strong>01</strong>8. What is the significance of the new gondola<br />
lift for the ski resort?<br />
Markus Hasler: The new Kumme gondola<br />
lift is of huge importance for the winter sports<br />
resort. The Kumme lift and the associated wide<br />
and long ski trails have always been extremely<br />
popular. The destruction of the Kumme lift<br />
was a bitter blow, but we made a virtue of necessity<br />
and got the project for a new lift off the<br />
ground without delay. With the two sections<br />
between Tufternkehr and Rothorn, the Kumme<br />
gondola lift will not only be more modern and<br />
efficient than the previous chairlift but also<br />
longer, and, as from this season, winter sports<br />
enthusiasts can even get back to Rothorn<br />
from Tufternkehr quickly, comfortably and<br />
easily. The new gondola lift and the associated<br />
extensive snowmaking system means a huge<br />
upgrade for the northern section of the ski<br />
area around the Rothorn and will further enhance<br />
the top-class winter sports experience<br />
for our guests.<br />
Markus Hasler: During the project engineering<br />
phase, it quickly emerged that it<br />
would have to be a gondola lift. The deciding<br />
factors here were first and foremost passenger<br />
comfort, the cutting-edge technology<br />
plus an optimized alignment with fewer towers<br />
and therefore less impact on nature and<br />
the landscape. As far as the decision on the<br />
manufacturer was concerned, the overall<br />
package was right. It was only after the contract<br />
award that we were presented with the<br />
option of making this project the first autonomous<br />
ropeway in Switzerland. In spite of the<br />
additional costs, we decided to take advantage<br />
of the possibilities that the technology<br />
and digitalization had to offer. The completion<br />
of an installation of this size in the time<br />
frame of May through November can only<br />
succeed on the basis of close cooperation<br />
between all the parties involved. Doppelmayr/<br />
Garaventa delivered a great achievement with<br />
the planning, construction, transport logistics<br />
and installation.<br />
<strong>WIR</strong>. Many thanks for the interview.
WORLD<br />
PREMIERE<br />
World premiere for AURO<br />
10-MGD AURO 2 Tuftern–Tufterchumma–Unterrothorn | Zermatt (CHE)<br />
Zermatt Bergbahnen AG<br />
3,192 m 965 m 1,500 PPH 6.0 m/s 5.8 min 56 10-passenger cabins 12/2020 D-Line<br />
The first AURO ropeway has gone into<br />
service in Zermatt.<br />
December 19, 2020, was a very special day.<br />
Zermatt Bergbahnen and all the companies<br />
involved with the construction were delighted<br />
to see the opening of the first AURO ropeway.<br />
They are all proud of the successful completion<br />
of this unique and visionary ropeway project.<br />
The new 10-passenger Kumme gondola lift<br />
replaces a triple chairlift. The lift runs from<br />
Tufternkehr via the intermediate station in<br />
Wyss Gufer to Unterrothorn and boasts plenty<br />
of special features and technical highlights.<br />
Both the bottom and top stations are unmanned.<br />
The Ropeway Operation Center<br />
(ROC) is located in the intermediate station.<br />
From here, one ropeway operative has an<br />
overview of the complete installation at all<br />
times via CCTV in the stations. Most fault elimination<br />
can be performed from this point. If<br />
necessary, another ropeway operative can be<br />
rapidly deployed.<br />
Approval is required for operation without<br />
station personnel from the Swiss Federal Office<br />
of Transport. Representatives from this<br />
offi ce inspected the safety of the unmanned<br />
ropeways from Doppelmayr/Garaventa in the<br />
French resort Val Thorens and gave the green<br />
light for the Kumme gondola lift. The long track<br />
record of successful and safe operation in<br />
France was a decisive factor in their decision.<br />
Comfortable and barrier-free<br />
Information banners above the station platforms<br />
indicate, among other things, autonomous<br />
operation. Platform barriers ensure clarity<br />
in the loading and unloading areas, which<br />
are readily accessible and barrier-free. The<br />
geometry of the cabin steps on the OMEGA V<br />
carriers is designed to perfectly match platform<br />
height. The cabins are equipped with the<br />
TWISTIN system for the simple and convenient<br />
transport of skis inside the cabin. From the spacious<br />
interior, passengers enjoy the stunning<br />
views of the surrounding mountain landscape.<br />
Thanks to the new gondola lift and the installation<br />
of new snowmaking equipment, Zermatt<br />
Bergbahnen is looking forward to a massive<br />
upgrade of the entire winter sports resort in<br />
terms of transport and ski trail quality.<br />
We’re extremely pleased to have implemented<br />
this unique ropeway project with<br />
Doppelmayr/Garaventa. The Kumme gondola<br />
lift impressively highlights the possibilities<br />
that technology and digitalization have to offer<br />
nowadays. Markus Hasler, CEO, Zermatt<br />
Bergbahnen AG
14<br />
International Projects<br />
With panoramic views and Wi-Fi<br />
up to the Hörndl<br />
8-MGD Zwölferhorn Gondola Lift | St. Gilgen am Wolfgangsee, Salzburg (AUT)<br />
Zwölferhorn-Seilbahn Ges.m.b.H<br />
2,747 m 909 m 655 PPH 5.0 m/s 10.5 min 28 cabins 10/2020 D-Line<br />
The iconic Zwölferhorn lift was a familiar<br />
feature of the town of St. Gilgen in Salzburg<br />
for over six decades. Since October 2020, a<br />
new 8-passenger D-Line gondola lift from<br />
Doppelmayr/Garaventa has brought passengers<br />
young and old up to the local mountain.<br />
The Zwölferhorn, which is known locally as<br />
the “Hörndl”, is a popular destination for<br />
day-trippers and an important driver of tourism<br />
for the region. Located directly on the<br />
shores of Lake Wolfgang in the Salzkammergut,<br />
it attracts large numbers of visitors in<br />
winter and summer with its unique panorama<br />
at an elevation of 1,500 m. For 62 years, a<br />
colorful 4-passenger gondola up to the<br />
Zwölferhorn graced the townscape of St. Gilgen.<br />
When the concession expired at the end of<br />
The Zwölferhorn gondola is an ultra-modern<br />
lift offering the huge added value of barrierfree<br />
access. Another of our priorities was to<br />
make the Zwölferhörndl<br />
even more appealing for<br />
families. Klaus Markat,<br />
Managing Director,<br />
Zwölferhorn-Seilbahn<br />
Ges.m.b.H<br />
2<strong>01</strong>9, the vintage installation ceased operation.<br />
It was not long before the new lift was<br />
completed. After a construction period of just<br />
seven months, the detachable 8-passenger<br />
gondola from Doppelmayr/Garaventa went into<br />
service at the end of October 2020.<br />
Barrier-free and versatile<br />
The 28 OMEGA IV cabins in the traditional red<br />
and yellow of the Zwölferhorn lift offer passengers<br />
plenty of space and comfort. The new lift<br />
is fitted with panorama glazing and Wi-Fi as<br />
well as being barrier-free throughout. This<br />
makes it a highlight for all guests, young or<br />
old, athletic or leisurely, with baby strollers,<br />
wheelchairs or sports equipment – everybody’s<br />
needs were considered when developing the<br />
new installation.<br />
The new Zwölferhorn lift is of great significance<br />
for St. Gilgen. I gave my word to build<br />
a new ropeway here and I’m delighted that<br />
we have now been able<br />
to see it go into service.<br />
Mario Stedile-Foradori,<br />
Principal Shareholder,<br />
Zwölferhorn Seilbahn<br />
Ges.m.b.H<br />
Unique in design and technology<br />
The special feature of ropeways is their uniqueness,<br />
and the Zwölferhorn lift is no exception.<br />
The D-Line R3 roof was used on the bottom<br />
station for the fi rst time. It blends in very discreetly<br />
with the architecture of the building. The<br />
Zwölferhorn ropeway covers an inclined length<br />
of 2,747 m and has eight towers. Tower 1 is<br />
directly connected to the station building and is<br />
exceptional for its very fl at angle. Tower 3 rises<br />
up to an impressive height of 56 meters and<br />
features a lattice construction.<br />
Check out<br />
the video here:
International Projects<br />
15<br />
Riding high on India’s first<br />
Doppelmayr gondola lift<br />
8-MGD Girnar Ropeway | Mount Girnar, Gujarat (IND)<br />
Usha Breco Limited<br />
2,320 m 898 m 800 PPH 6.0 m/s 7.43 min 25 cabins 10/2020 D-Line<br />
A new gondola lift in India is a milestone<br />
not only for its citizens, tourists and pilgrims,<br />
but also for the Doppelmayr/Garaventa team.<br />
Around two million pilgrims and tourists from<br />
the entire world visit the sacred Mount Girnar<br />
every year. The popular 1,000-meter mountain<br />
is a popular place for people of many different<br />
faiths. At the summit, visitors offer their<br />
prayers at the many temples, including the<br />
Jain, the Ambaji, the Guru-Gorakhnath and<br />
the Dattatreya, to name but a few.<br />
In the past, it was not possible for everyone to<br />
visit the temples as the climb was very strenuous<br />
and too difficult for most, with 5,500 steps<br />
up to Mount Girnar. The path leads through the<br />
wildlife sanctuary and takes three to four<br />
hours. With the new ropeway, the trip in one of<br />
the comfortable cabins lasts just seven to<br />
eight minutes. In particular, seniors, mobilityimpaired<br />
visitors or physically less able people<br />
as well as children are delighted with the<br />
new means of transport they can now use to<br />
visit Mount Girnar. “This project will provide a<br />
massive boost for local tourism as tourists<br />
and pilgrims who were previously unable to<br />
climb the mountain can now fi nally fulfi ll their<br />
wishes thanks to the new ropeway,” says<br />
Apurv Jhawar, managing director of Usha<br />
Breco Limited. The ride on the Girnar ropeway<br />
also offers breathtaking panoramic views of<br />
the surrounding wildlife sanctuary, which is<br />
home to the Asiatic lion.<br />
Teamwork as recipe for success<br />
Difficult terrain is characteristic for Mount<br />
Girnar. Material transport and organizing the<br />
logistics for the top station were a huge challenge.<br />
All the obstacles were successfully<br />
mastered thanks to great teamwork. For the<br />
first time ever in India, Usha Breco Limited<br />
transported external loads with a helicopter<br />
to bring materials up to the top of the mountain.<br />
The project was delayed by almost four<br />
months due to Covid-19 and the associated<br />
travel restrictions. The team from Usha Breco<br />
Limited were able to continue the work on<br />
site in close collaboration and with remote<br />
assistance from Doppelmayr. This was decisive<br />
in order to make up for lost time and<br />
complete the ropeway installation. India’s<br />
first Doppelmayr gondola lift was officially inaugurated<br />
by Prime Minister Narendra Modi<br />
on October 24, 2020.<br />
The Girnar ropeway is a project that has<br />
been eagerly awaited for two decades. This<br />
dream has now fi nally come true. I would<br />
especially like to thank the Government of<br />
Gujarat (India), who extended their<br />
full-fl edged support to Usha<br />
Breco to complete this<br />
project together with<br />
Doppelmayr/Garaventa.<br />
Apurv Jhawar, Managing<br />
Director, Usha Breco Ltd.
16 International Projects<br />
Larger – heavier – broader<br />
LTW Intralogistics resolves a tricky challenge<br />
involving the storage of large stock<br />
items with a fully automated high-bay warehouse<br />
along with an efficient stacker crane.<br />
An industrial firm in Austria approached the<br />
LTW team with a very special request: They<br />
needed a fully automated high-bay warehouse<br />
to make the storage of their goods more<br />
efficient. And they wanted direct access to<br />
every single article. In addition, the stored<br />
goods required a maturing time under climatecontrolled<br />
conditions and an enormous amount<br />
of space. The goods to be stored are up to<br />
31 m long and weigh up to 13,500 kg.<br />
Know-how called for<br />
The most experienced LTW engineers were<br />
therefore confronted with the task of developing<br />
a solution with unprecedented dimensions. In<br />
order to be able to try out the idea in practice,<br />
LTW built an 80 m long and 5 m wide test setup<br />
in collaboration with the customer. The LTW<br />
team collected and evaluated the findings<br />
from using an area of about 400 m². The areas<br />
of statics and automation engineering were<br />
among the specific challenges. LTW's great<br />
commitment paid off – as a full-range supplier,<br />
the team succeeded in gaining the edge over<br />
the competition. A unique solution was the<br />
result of intensive planning, project engineering<br />
and testing.<br />
New dimensions<br />
LTW erected the first stacker crane with a<br />
push/pull device for this size of goods. It is<br />
composed of two stacker crane frames and<br />
carries a three-part lifting carriage with a total<br />
width of 31 meters. Including the payload<br />
of 13.5 tons, the total weight of the stacker<br />
crane is 80 tons. The project was completed<br />
in 18 months. The high-bay warehouse started<br />
operations at the beginning of 2020. The 31 m<br />
long goods are placed longitudinally in singledepth<br />
storage occupying about 600 slots.<br />
Excellent collaboration<br />
The installation and construction work was<br />
completed with great professionalism and the<br />
project management ran perfectly. This exceptional<br />
project has enabled LTW to develop its<br />
product portfolio and equip itself with novel<br />
technology for large projects in the future.<br />
Check out the gigantic<br />
high-bay solution here:
Australia’s only alpine gondola<br />
8-MGD Merritts Gondola | Thredbo, New South Wales (AUS)<br />
Kosciuszko Thredbo Pty Ltd.<br />
1,361 m 299 m 2,000 PPH 5.0 m/s 6.0 min 50 8-passenger cabins 06/2020<br />
With the Merritts gondola, Doppelmayr<br />
brings a new level of comfort, innovation and<br />
efficiency to Australia.<br />
Thredbo is Australia’s premier alpine resort<br />
and has been voted Australia’s Best Ski Resort<br />
in the World Ski Awards for three consecutive<br />
years. On Saturday, June 22, 2020, a brandnew<br />
gondola lift that will further enhance this<br />
position was officially launched. The Merritts<br />
gondola replaces the Merritts double chairlift<br />
and quadruples capacity. It is Australia’s only<br />
alpine gondola and represents the culmination<br />
of two years of planning and development,<br />
delivering a new crucial inter-mountain<br />
link. It offers easier access for village guests<br />
of all abilities to the Friday Flat and Cruiser<br />
area. Its mid-station provides fast turnaround<br />
access for intermediate and advanced skiers<br />
and snowboarders.<br />
Stuart Diver, general manager of Thredbo,<br />
said: “The launch of the gondola is a huge<br />
event for Thredbo and the entire community<br />
who have worked so hard to make this happen.<br />
The completion of this phase of our development<br />
plan will enhance the customer experience<br />
and continue to ensure we remain Australia’s<br />
premier resort.”<br />
Meeting environmental responsibility<br />
Thredbo’s new gondola is driven by a massive<br />
slow-turning motor – the Doppelmayr Direct<br />
Drive. It is extremely quiet, low-maintenance<br />
and very energy-efficient. The uptake of this<br />
innovative technology is one more element in<br />
Thredbo’s commitment to sustainability and<br />
the environment. “We care deeply about our<br />
responsibility of operating in a unique natural<br />
environment, which is why being Australia’s<br />
first ski resort to be powered exclusively by<br />
clean, renewable energy was also an important<br />
milestone,” says Stuart Diver.<br />
Take a look at how<br />
the project came together:<br />
Caring for the environment<br />
is a team effort<br />
Thredbo and Doppelmayr Australia are<br />
proud partners of the initiative Keep It Cool.<br />
During the course of their recent partner<br />
planting day, 1,000 trees were planted.<br />
They brought their kids and family members<br />
to also participate and had a great day for<br />
an important cause.<br />
Find out more about Keep It Cool:<br />
facebook.com/keepitcoolaus<br />
It is a remarkable engineering achievement<br />
thanks to the tenacity and depth of knowledge<br />
and expertise at Doppelmayr,<br />
the world’s leading manufacturer<br />
of ski lifts. Stuart Diver,<br />
General Manager,<br />
Kosciuszko Thredbo Pty Ltd.
18 International Projects<br />
Quiet and comfortable ride<br />
to the ski resort<br />
10-MGD Vercland | Samoëns, Auvergne-Rhône-Alpes (FRA)<br />
Grand Massif Domaines Skiables (GMDS)<br />
2,200 m 803 m 2,400 PPH 7.0 m/s 7.0 min 54 10-passenger cabins 12/2020 D-Line<br />
The new 10-passenger Vercland gondola<br />
lift brings guests from the idyllic village to the<br />
winter sports resort Samoëns in just seven<br />
minutes.<br />
The 4-passenger Saix gondola lift with its<br />
egg-shaped cabins, which was so characteristic<br />
of the mountain village of Vercland in the<br />
French Alps, has been replaced by a modern<br />
D-Line installation after 47 years of service.<br />
The new gondola lift in the Grand Massif ski<br />
region brings guests to the ski slopes at an<br />
impressively high speed of 7 m/s. Up to ten<br />
passengers enjoy a pleasant trip in each of<br />
the comfortable OMEGA V cabins with panorama<br />
windows. With all these new features,<br />
capacity has been almost doubled in comparison<br />
with the predecessor lift – to up to<br />
2,400 passengers an hour. The spacious<br />
boarding area for the winter and summer lift<br />
provides convenient, barrier-free access for<br />
all passengers.<br />
Quiet, discreet and efficient<br />
For the ropeway operator, Grand Massif<br />
Domaines Skiables, not only greater wind stability<br />
but also low-noise operation was a major<br />
priority for the construction of the new Vercland<br />
gondola as the bottom station lies in the heart<br />
of the village, just a few meters from a group<br />
of chalets. With the technical possibilities provided<br />
by the new D-Line ropeway generation,<br />
Doppelmayr/Garaventa was able to fulfill that<br />
wish. Great importance was also attached to<br />
energy efficiency and the conservation of resources.<br />
The line illumination, which opens<br />
up new options for events and night skiing, is<br />
solar-powered.<br />
The Vercland lift was implemented in just seven<br />
months. The construction work began in May<br />
2020 and by October the Doppelmayr team<br />
had completed the installation, which meant<br />
that the commissioning by the supervisory authority<br />
was able to take place in November.<br />
Right from the start, we were wowed by the<br />
technical and individual possibilities of the<br />
D-Line along with its design and comfort.<br />
The professional collaboration and rapid<br />
implementation showed us<br />
that we chose the right partner<br />
in Doppelmayr France.<br />
Frédéric Marion, CEO,<br />
Grand Massif Domaines<br />
Skiables
International Projects<br />
19<br />
Visionary investment in<br />
a world-class chairlift<br />
8-CLD-B Kapellen Lift | Steinplatte–Winklmoosalm, Tyrol (AUT)<br />
Steinplatte Aufschließungsges.m.b.H & CO.KG<br />
1,411 m 273 m 3,200 PPH 5.0 m/s 5.3 min 70 8-seater chairs 12/2020 D-Line<br />
The operating company Bergbahnen Steinplatte<br />
has opted for a cutting-edge 8-seater<br />
D-Line chairlift from Doppelmayr/Garaventa<br />
and is safeguarding jobs in uncertain times.<br />
The Steinplatte ski resort in the Tyrol-Salzburg-<br />
Bavaria border triangle is a popular destination<br />
for families and is constantly investing in top<br />
quality standards. After 25 years of service<br />
from the “old” Kapellen lift, a 6-seater chairlift,<br />
Bergbahnen Steinplatte has now opted for a<br />
new 8-seater chairlift offering top comfort. For<br />
the operating company, this investment is<br />
sending out a clear message, particularly in<br />
times of the Covid-19 pandemic, about safeguarding<br />
jobs within the company and strengthening<br />
the economy.<br />
locked as the chairs leave the bottom station<br />
and are only opened again in the top station.<br />
The chairs with seat heating and bubbles carry<br />
passengers in comfort to their destination in<br />
wind and weather. The RPD Nexo system for<br />
rope position monitoring ensures maximum<br />
safety and is also totally reliable even in the<br />
most adverse weather conditions. The top station<br />
accommodates an underground carrier<br />
parking facility with a basement conveyor to<br />
carry the 70 chairs into the parking system.<br />
Our ski resort has always attached great<br />
importance to the highest quality standards.<br />
The new Kapellen lift offers optimal comfort<br />
and safety for children<br />
and adults alike, and<br />
enables more fun on the<br />
ski slopes.<br />
Andreas Brandtner,<br />
Managing Director,<br />
Bergbahnen Steinplatte<br />
D-Line as all-rounder<br />
The new Kappellen lift opened in December<br />
2020 belongs to the D-Line ropeway generation<br />
and offers winter sports enthusiasts every<br />
conceivable comfort on the 5-minute journey<br />
to the Kapellensee lake. The use of a loading<br />
conveyor with elevating platform makes boarding<br />
easy for children and adults alike. The lift<br />
can carry up to 3,200 passengers an hour and<br />
features the auto-lock system. This ensures<br />
that the restraining bars are automatically
20 International Projects<br />
Easy peasy mountain access<br />
6-CLD-B Oberdorf–Freienalp | Wildhaus, Canton St. Gallen (CHE)<br />
Bergbahnen Wildhaus AG<br />
1,289 m 218 m 2,000 PPH 5.0 m/s 5.0 min 54 6-seater chairs 10/2020 D-Line<br />
Wildhaus Bergbahnen in Canton St. Gallen<br />
has put a D-Line chairlift into service that is<br />
equipped with all the components of a familyfriendly<br />
lift.<br />
The operating company Wildhaus Bergbahnen<br />
has jointly completed a new ropeway with<br />
Doppelmayr/Garaventa, which offers everything<br />
the heart desires in terms of family friendliness<br />
and sets new benchmarks in this regard. The<br />
development of this lift was focused above all on<br />
easy and convenient boarding for families with<br />
children and safe uphill carriage of the youngest<br />
passengers. The 6-seater chairlift Oberdorf–<br />
Freienalp went into service in October 2020.<br />
these features have the advantage that only<br />
one adult is needed to accompany fi ve children<br />
on one chair.<br />
Well-conceived eye-catcher<br />
The ride up to the Freienalp on the new<br />
6-seater chairlift is very comfortable in many<br />
respects. The extra-wide individual seats with<br />
elegant logo provide ample space; the lightweight<br />
bubbles are easily positioned and protect<br />
passengers in cold and damp weather. Great<br />
importance was also attached to contemporary<br />
architecture and a stylish design of the top and<br />
bottom stations. The well-conceived and intel-<br />
ligent layout of the D-Line ensures ropeway<br />
operatives not only plenty of room but also enhanced<br />
maintenance friendliness.<br />
Child safety and family friendliness were our<br />
top priority for the new chairlift – it provides<br />
the perfect fit for our overall<br />
concept and puts us in the<br />
top league of family-friendly<br />
ski resorts. Urs Gantenbein,<br />
CEO, Bergbahnen<br />
Wildhaus AG<br />
Safe ride to the top<br />
The D-Line offers convenient boarding with a<br />
loading conveyor and elevating platform. In the<br />
case of a small child, the elevating platform is<br />
automatically raised. This means that the child<br />
can reach the seat without assistance. The<br />
D-Line chairs also have individual footrests,<br />
which makes it virtually impossible for young<br />
passengers to slip beneath the restraining bar.<br />
The auto-lock system monitors the correct<br />
closing and automatic locking of the restraining<br />
bar in the station. The bar remains closed<br />
during the trip and automatically opens again<br />
at the right time in the top station. For snow<br />
sports classes and families in particular, all<br />
Seven enthusiastic office<br />
employees from Garaventa<br />
joined in when it came to the<br />
work of splicing the rope on<br />
the new 6-seater chairlift.
New Salvista gondola boasts<br />
technical innovations<br />
10-MGD Salvista Gondola | Hopfgarten-Itter, Tyrol (AUT)<br />
Bergbahnen Hohe Salve Hopfgarten-Itter-Kelchsau GesmbH & Co. KG<br />
2,781 m 894 m 2,090 PPH 6.0 m/s 10.1 min 70 10-passenger cabins 12/2020 D-Line<br />
The new 10-passenger gondola lift at<br />
SkiWelt Wilder Kaiser-Brixental thrills guests<br />
with great comfort plus special features.<br />
The Salvista gondola is a perfect example of<br />
the ongoing development refl ected in the<br />
D-Line ropeway generation with its many innovations.<br />
The ultramodern D-Line lift has the<br />
very latest technical features such as the RPD<br />
Nexo system for rope position monitoring. The<br />
ropeway control system Doppelmayr Connect<br />
is also incorporated on this installation and can<br />
be used for direct regulation of the seat heating<br />
in the comfortable OMEGA V cabins. As a<br />
world fi rst, the gondola lift is equipped with a<br />
new combination sheave assembly. With this<br />
innovative solution, the position of the sheaves<br />
at the end of the sheave assembly has been<br />
optimized to make the passage of the cabins<br />
over the tower even smoother than before and<br />
therefore signifi cantly enhance ride comfort.<br />
In addition, the Salvista gondola is the first<br />
two-section lift belonging to the D-Line generation<br />
that is designed with just one instead of<br />
two bullwheels in the intermediate station. The<br />
bullwheel has two grooves – one for the rope<br />
for the lower section and one for the rope for<br />
the upper section. The benefits of this solution:<br />
It was possible to design the intermediate<br />
station with more compact dimensions and<br />
reduce the length of the station. This also means<br />
lower maintenance as there are fewer components.<br />
Another factor is that the installation<br />
only needs one drive, which is also housed in<br />
the intermediate station – the gearless, lownoise<br />
Doppelmayr Direct Drive was the perfect<br />
choice here.<br />
Upgrade for the ski area<br />
The new Salvista lift replaces a 4-passenger<br />
gondola built in 1989. The bottom station remains<br />
at its present location in Itter. New offers<br />
have been created here in terms of infrastructure<br />
for mountain sports enthusiasts, with a<br />
sports shop, ski hire and ski storage facility.<br />
The intermediate station is located at the site<br />
of the old top station. The new top station will<br />
link up with the existing ski trail network of<br />
SkiWelt Wilder Kaiser-Brixental thanks to the<br />
creation of a new ski run.<br />
A new snowmaking reservoir has been created<br />
just below the top station to improve snowmaking<br />
coverage. The associated technical<br />
center will include garaging facilities for the<br />
snow grooming vehicles. The Salvista gondola<br />
and the new ski trails plus the envisaged summer<br />
operations are set to boost the attractiveness<br />
of SkiWelt for visitors.<br />
We are proud of the fact that we were able<br />
to deliver the Salvista gondola project in<br />
Itter with technical innovations on time and<br />
on budget in collaboration with Doppelmayr<br />
and all the other firms involved. This was<br />
only possible thanks to the excellent teamwork<br />
and professionalism<br />
of all parties.<br />
Friedl Eberl, Technical<br />
Director, Bergbahnen<br />
Hohe Salve Hopfgarten-<br />
Itter-Kelchsau
22 International Projects<br />
Everything’s new on Timberline Mountain<br />
6-CLD Lift 1 | Canaan Valley, West Virginia (USA)<br />
Timberline Mountain<br />
1,235 m 296 m 3,200 PPH 5.0 m/s 4.4 min 78 12/2020<br />
of the past thanks to the new lift. The second<br />
installation is a fixed-grip quad chairlift that<br />
provides access to the mid-mountain area.<br />
From here, guests have access to attractive<br />
downhill runs. The short trip time of less than<br />
four minutes makes this lift particularly useful<br />
for repeat uphill rides.<br />
Winter guests can therefore look forward to<br />
a completely modernized ski resort offering<br />
a top guest experience.<br />
In the family ski area in West Virginia<br />
(USA), significant investments have been<br />
made to take the resort’s attractiveness and<br />
guest experience to a whole new level. Two<br />
new lifts from Doppelmayr/Garaventa form a<br />
major part of this initiative.<br />
less experienced skiers. With a capacity of<br />
3,200 passengers an hour, the lift also offers<br />
highly efficient transport. Winter sports enthusiasts<br />
can reach the slopes in just 4.4 minutes.<br />
Waiting times and long uphill trips are a thing<br />
We decided in favor of Doppelmayr because<br />
they provide top-quality and innovative<br />
ropeway solutions. In addition, Doppelmayr’s<br />
excellent reputation for outstanding project<br />
management was decisive in enabling us to<br />
maintain our tight time schedule. With their<br />
reliability and comfort, the two new chairlifts<br />
that represent the centerpiece of this<br />
investment project are set to have a lasting<br />
positive impact on the future of our ski<br />
resort. Tom Price, Director of Operations,<br />
Timberline Mountain<br />
The two new ropeways are the centerpiece of<br />
a 14-million-dollar investment project on the<br />
1,300 m Timberline Mountain in West Virginia.<br />
The ski area had closed down after the aging<br />
lifts and buildings ceased to draw in many<br />
guests. It has now been bought and completely<br />
revitalized by the investor Perfect North Slopes,<br />
a ski resort in Indiana. In addition to the two<br />
new lifts, the resort’s entire amenities have<br />
been modernized. New snow guns and snowgrooming<br />
vehicles have been purchased to<br />
ensure pristine ski slopes. Investments have<br />
also been made in the building infrastructure,<br />
including new lodges, restaurants and shops.<br />
4-CLF Lift 2 | Canaan Valley, West Virginia (USA)<br />
Timberline Mountain<br />
516 m 107 m 2,375 PPH 2.3 m/s 3.8 min 76 12/2020<br />
Fast, comfortable access to the ski trails<br />
It has always been the philosophy of Perfect<br />
North Slopes to address the needs of skiers<br />
and snowboarders of all levels, from beginners<br />
to professionals. The same goes for Timberline<br />
Mountain. The new detachable 6-seater chairlift<br />
brings guests in comfort to the highest peak<br />
in the ski area. The detachable system makes<br />
boarding particularly easy for beginners and
International Projects<br />
23<br />
Where there’s a will, there’s a way<br />
6-CLD Sugar Bowl Express | Queenstown, Otago (NZL)<br />
NZSki Ltd.<br />
1,066 m 257.5 m 3,000 PPH 5.0 m/s 4.0 min 66 08/2020<br />
The Sugar Bowl Express is a great example<br />
of what you can achieve with a great team,<br />
commitment, know-how and state-of-the-art<br />
ropeway technology.<br />
Since last winter, skiers at The Remarkables<br />
ski area in New Zealand have experienced<br />
the latest ropeway technology when taking a<br />
ride on the new Sugar Bowl Express. Guests<br />
can now access terrain parks in just four minutes,<br />
directly from the base building. The<br />
Doppelmayr D-line high-speed 6-seater chairlift<br />
is the fi rst of its kind in New Zealand bringing<br />
a new generation of chairlift design and technology<br />
to the country’s ski industry.<br />
“The Sugar Bowl Express lift has been a few<br />
years coming,” ski area manager Ross Lawrence<br />
said. “Since the first concept until today,<br />
we have experienced a couple of delays but<br />
I’m excited skiers and boarders can now enjoy<br />
a faster ride and explore the 2.5 km of new<br />
trails we’ve developed up there.”<br />
Challenge accepted<br />
The Covid-19 pandemic caused unforeseen<br />
challenges for the teams. Doppelmayr engineers<br />
needed to be creative when it came<br />
to the commissioning of the chairlift. Due to<br />
the coronavirus travel restrictions at the time,<br />
it was not possible to get specialists from<br />
Wolfurt (AUT) to New Zealand. In very close<br />
collaboration with the local Doppelmayr team,<br />
the technicians were able to remotely execute<br />
the commissioning using digital tools with<br />
augmented reality features. The successful<br />
completion of this unique procedure was only<br />
possible thanks to the commitment of the<br />
team in Wolfurt, the professional work of the<br />
crew in New Zealand and the given conditions<br />
of this particular ropeway.<br />
The splicing team was facing the same challenge.<br />
But since splicing a rope is something<br />
only few people are able to do, the New Zealand<br />
authorities allowed a Swiss splicing expert to<br />
enter the country. He quarantined for two weeks<br />
before splicing the rope of the Sugar Bowl express.<br />
With the support of a local crew of 20,<br />
they had the job done in only a day.<br />
Take a look at what was<br />
created at The Remarkables:<br />
This development is another step in our<br />
plans to keep up with<br />
demand and growth, and<br />
a key milestone in our ongoing<br />
commitment to offer<br />
world-class facilities for our<br />
guests. Paul Anderson,<br />
CEO, NZSki Ltd.
24 News from Around the World<br />
Ropeway news from South Korea<br />
South Korea has plenty to offer its visitors<br />
from around the world. With varied natural<br />
scenery, historic sites, adventure parks and<br />
ski slopes, there is a wide spectrum of attractions<br />
to choose from. Doppelmayr/Garaventa<br />
is currently working on several ropeway installations<br />
throughout the country, which will offer<br />
passengers a fast and comfortable ride to their<br />
leisure-time destinations. See below a selection<br />
of the current projects in South Korea.<br />
Samaksan Mountain Gondola<br />
A new 8-passenger gondola lift near the city<br />
of Chuncheon will soon be taking guests to<br />
the popular Samaksan Mountain. This is an<br />
exceptional project in an exceptional location<br />
as the ropeway will cross a reservoir. The<br />
view along the 3,619 m route will be spectacular.<br />
One of the challenges that Doppelmayr/<br />
Garaventa resolved during implementation of<br />
the Samaksan Mountain Gondola was the<br />
alignment. One of the towers stands in the<br />
center of the lake. Thanks to the many years<br />
of experience and previous projects such as<br />
Busan Air Cruise in South Korea, this special<br />
configuration is no problem for the ropeway<br />
experts. The project investor Daemyung Corporation<br />
is already a well-known name due to<br />
the Vivaldi Park ski resort and will now be providing<br />
guests with a year-round experience on<br />
Samaksan Mountain.<br />
Uldolmok Cable Car<br />
A brand-new 10-passenger gondola is currently<br />
under construction at the historic site of<br />
Uldolmok. Over a length of around 900 meters,<br />
it will cross the ocean at the place which<br />
was the scene of a famous naval battle over<br />
400 years ago. Admiral Yi Sun-sin’s 13 naval<br />
ships fought off 133 Japanese warships in the<br />
Battle of Myeongryang. This victory meant the<br />
end of the Imjin War and saved the Korean<br />
nation. Daelim Construction Co. is honoring<br />
this site with a sustainable and efficient transport<br />
solution: a gondola lift of the latest D-Line<br />
ropeway generation including the Doppelmayr<br />
Connect control system. While the 26 tenpassenger<br />
cabins will provide an attractive<br />
ride across the ocean, those with glass floors<br />
will ensure a very special perspective.<br />
city will soon have this experience – along with<br />
ropeway technology from the world market<br />
leader. The adventure park is scheduled for<br />
completion in June <strong>2021</strong>.<br />
Busan Luge Lift 1+2<br />
The New Zealand tourism operator Skyline<br />
Enterprises is currently developing a second<br />
luge site in South Korea. The new Skyline Luge<br />
Busan is to be created as part of an extensive<br />
leisure complex with theme park, hotels and<br />
shopping facilities. There will be four tracks,<br />
each approximately 900 m long. Two fixedgrip<br />
Doppelmayr chairlifts will bring around<br />
2,600 visitors an hour to the start of the luge<br />
tracks. This will be the highest capacity of all<br />
Skyline’s Luge sites throughout the world. The<br />
chairs will not only carry four passengers but<br />
also the luge carts for the spectacular downhill<br />
runs. The luge is a unique attraction and extremely<br />
popular. South Korea’s second-largest<br />
Partnership spanning decades<br />
Shin Chang International Inc. has represented<br />
Doppelmayr/Garaventa in the Korean market<br />
for four decades. This highly successful partnership<br />
is reflected in over 80 ropeway installations<br />
in Korea. Common to both companies<br />
are mutual trust, the same innovative spirit and<br />
a passion for ropeways.
News from Around the World<br />
25<br />
Two D-Lines for the “Hawaii of China”<br />
Two new D-Line gondola lifts on the island<br />
of Hainan are set to provide breathtaking ride<br />
experiences.<br />
Hainan Province in the People’s Republic of<br />
China lies in the South China Sea and consists<br />
of various islands. The largest is also called<br />
Hainan and is known as the “Hawaii of China”<br />
due to its many idyllic beaches. The island<br />
has become one of the country’s most popular<br />
tourist destinations and draws visitors from<br />
around the globe.<br />
Two new 8-passenger gondola lifts from<br />
Doppelmayr/Garaventa are currently under<br />
construction at this location. In the heart of the<br />
Yanoda rain forest, the two ultramodern D-Line<br />
ropeways will carry tourists to some special<br />
places – one lift will access a popular visitor<br />
center, the other the world-famous Wa Ai Lu<br />
glass viewing platform. Some of the OMEGA V<br />
cabins on these installations will be fitted with<br />
glass floors to allow a spectacular view of the<br />
rain forest below. The opening of both ropeways<br />
is planned for the end of <strong>2021</strong>.<br />
Ropeway for the Floriade:<br />
a trip into the future<br />
Visitors to Floriade Expo 2022 will glide<br />
above the exhibition grounds at a height<br />
of 35 meters in a Doppelmayr/Garaventa<br />
ropeway.<br />
A huge exhibition is currently being created in<br />
Almere (NL) for the internationally renowned<br />
horticultural show Floriade Expo 2022. In line<br />
with the theme of “Growing Green Cities”, a ropeway<br />
installation from Doppelmayr/Garaventa<br />
was chosen as a sustainable means of transport<br />
for visitors. It will link the northern and<br />
southern parts of the park over a length of<br />
roughly 850 meters, cross the A6 highway<br />
and provide a high level of comfort for passengers<br />
as well as incorporating cutting-edge<br />
ropeway technology.<br />
Completion by mid-<strong>2021</strong><br />
Construction work on the new 10-passenger<br />
gondola lift got underway in November 2020.<br />
Completion is planned for mid-<strong>2021</strong>. This<br />
means Floriade visitors and anyone else who<br />
is interested will be able to gain an impression<br />
of a ride on the gondola lift ahead of the exhibition<br />
and gain a bird’s eye view of progress<br />
at the site.<br />
Further info on the<br />
Floriade Expo 2022:
5,600 square meters<br />
for large projects and<br />
custom solutions<br />
Site expansion in Lana: After a 12-month construction period, Doppelmayr Italia<br />
can now enjoy new production shops and office space.<br />
S<br />
ince the end of August 2020, the<br />
Italian subsidiary in sunny South<br />
Tyrol has boasted a spanking new<br />
5,600-square-meter production facility. While<br />
continual modernizations had been carried out<br />
at the site in the past – such as the recently<br />
purchased FPT Dinomax milling machine – the<br />
time had come to invest in a new and expanded<br />
company building as Doppelmayr Italia’s<br />
old production shop dating from the 1970s<br />
no longer met modern requirements.<br />
The new three-level manufacturing premises<br />
provide plenty of room for the production,<br />
preassembly and inspection work on<br />
ropeway components for the site and its<br />
100-strong workforce. The development of<br />
custom solutions for ropeways destined for<br />
both national and international projects continues<br />
as usual in the new air-conditioned<br />
manufacturing shops.<br />
Comfortable and spacious<br />
The new building also accommodates a service<br />
area, logistics and comfortable offices.<br />
Up to twelve Doppelmayr Italia employees take<br />
care of production orders. A large conference<br />
room equipped with the latest technology is<br />
available to staff for meetings and seminars as<br />
well as spacious changing rooms, ultramodern<br />
restroom facilities and an underground<br />
parking garage.<br />
Fit for the future<br />
Doppelmayr Italia considers itself to be well<br />
equipped for the future with the new building.<br />
In the next few years, four Funifor installations<br />
are to be produced at the new facility, which<br />
are destined for the Schilthorn in Switzerland.<br />
As well as being well known for its panoramic<br />
views of the Bernese Alps (Switzerland), this<br />
peak is famous as the backdrop to the James<br />
Bond movie “On Her Majesty’s Secret Service”<br />
made at the end of the 1960s. Since its<br />
first ropeway in 1912, Doppelmayr Italia has<br />
achieved a host of technologically innovative<br />
milestones and manufactured almost all of the<br />
large installations in Italy and the Alps. The<br />
expertise of the Doppelmayr/Garaventa Group<br />
and consequently the Italian subsidiary has<br />
also been employed on major international<br />
projects such as the Cable Liner at Moscow<br />
Airport or London Luton <strong>2021</strong>.<br />
Time-lapse video of<br />
the site expansion can<br />
be viewed here:
Doppelmayr/Garaventa Group<br />
27<br />
Digitally assisted<br />
precision manufacturing<br />
Building ropeways is a very exciting process. From the creation of the individual<br />
components through to the finished installation, both analog and digital working methods<br />
are used. The D-Line production line at the assembly department in Wolfurt shows how<br />
Doppelmayr/Garaventa implements digital innovations.<br />
D<br />
oppelmayr/Garaventa launched the<br />
D-Line in 2<strong>01</strong>5. This was a new ropeway<br />
generation involving a complete<br />
rethink during its development phase: a new<br />
level of comfort, new technology, new features,<br />
new design, new possibilities. An important<br />
building block in this development was<br />
production because the fact that a ride on a<br />
D-Line is so comfortable, smooth and quiet,<br />
and that the installation is maintenancefriendly<br />
and highly individualizable is all down<br />
to manufacturing. Only the sum total of precision<br />
components manufactured in precision<br />
processes can give rise to an efficient and reliable<br />
ropeway.<br />
For this reason, Doppelmayr/Garaventa is constantly<br />
investing in its machinery infrastructure<br />
and the equipment of its production facilities.<br />
This means cutting-edge manufacturing plants<br />
as well as the successive introduction of integrated<br />
digital production processes, all in line<br />
with the SMART Ropeway strategy.<br />
Efficient manufacturing for unique solutions<br />
Today, every ropeway is customer-specific.<br />
This has inspired Doppelmayr/Garaventa to<br />
develop the production process. The introduction<br />
of digital tools leads to the closer integration<br />
of departments and processes, and<br />
in turn to higher value creation and a lightening<br />
of the daily workload. With a view to leveraging<br />
digitalization to improve processes even further,<br />
Doppelmayr/Garaventa implemented the next<br />
digital development step in the D-Line production<br />
line: a modern plant that enables employees at<br />
the Doppelmayr factory in Wolfurt (AUT) to complete<br />
their value creation processes efficiently,<br />
quickly and without error. The assembly groups<br />
automatically pass through different stations<br />
at regular intervals. Each and every manual task<br />
is documented; tools and materials are automatically<br />
ordered and provisioned. This means<br />
that everything is always to hand, while delays<br />
and errors are virtually excluded. The tasks to<br />
be performed are visualized for the operatives<br />
on a large monitor at the work stations.<br />
Systematically integrated<br />
Today, the work instructions for the D-Line<br />
production line are automatically generated<br />
directly from the CAD and system data created<br />
by the ropeway engineers in the technical<br />
departments. This ensures maximum efficiency<br />
and precision. On average, 150,000 code lines<br />
are uniquely generated for each individual<br />
ropeway station on a fully automatic basis.<br />
These contain the values for electronic screwdrivers,<br />
tools and jigs as well as the detailed<br />
work steps for operatives.<br />
Facts and figures on the D-Line<br />
production line<br />
From loose components to a finished<br />
ropeway station in one shift<br />
1 element per hour, 1 ropeway station<br />
per shift in optimal quality<br />
Approx. 15,000 automatically generated<br />
code lines per element, almost<br />
150,000 code lines per installation<br />
8-15 operatives per shift<br />
700 m² pure production area<br />
This digitalization step is used not only to perform<br />
work activities but also for analysis and<br />
quality assurance. Almost 2,500 code lines<br />
per station are fed back into the system as the<br />
result of the manufacturing process. This is<br />
used as the database for documentation as well<br />
as for proactive process optimization. In future,<br />
artificial intelligence technologies and methods<br />
as well as learning systems will be able to<br />
provide ever more intensive assistance.<br />
Human factor<br />
A process is only ever as good as the people<br />
who implement it. To ensure that they are<br />
not merely manufacturing anonymous station<br />
components, a new system of visualization<br />
provides a charming option. At the top left<br />
of the screen at each work station, where the<br />
work steps are shown, the name of the ropeway<br />
installation and the flag of the country of<br />
destination for the current element are always<br />
displayed. The operatives now know where the<br />
result of their efforts is set to provide enjoyment<br />
for ropeway passengers in the future.
28 Customer Support<br />
Customer support<br />
deployment at<br />
Lake Constance<br />
In Bregenz, on the shores of the picturesque Lake Constance (AUT), Doppelmayr’s<br />
customer support department recently carried out a very special kind of repair job.<br />
The successful replacement of the piston rod of the eleven-meter-long counterweight<br />
cylinder demanded the full commitment, experience and passion of the team.<br />
For many ropeway installations, the fall is<br />
the time when inspection and repairs are<br />
carried out. This was also the case for<br />
the Pfänder aerial tramway in Bregenz (AUT).<br />
Throughout November, the ropeway crew on<br />
the popular tramway up to the local mountain<br />
in Bregenz were involved with the scheduled<br />
service and inspection work. Among other<br />
things this year, the team had to tackle a very<br />
special job, which they performed jointly with<br />
the experts from Doppelmayr.<br />
Heritage protection meets ropeway technology<br />
In order to repair damage to the piston rod and<br />
replace the seals, the counterweight cylinder<br />
on the installation had to be dismantled. This<br />
was a customer support job that is no everyday<br />
occurrence, even for the experienced ropeway<br />
specialists from Doppelmayr. The tensioning<br />
system on the Pfänder tram is exceptional due<br />
During our shutdown in November 2020,<br />
we jointly replaced the piston rod of the<br />
counterweight cylinder in<br />
just three days with help<br />
from Doppelmayr. Everyone<br />
did a great job. Berthold<br />
Martan, Operations Manager,<br />
Pfänder Tramway<br />
to its dimensions and the fact that it is embedded<br />
in the bottom terminal building, which is a<br />
protected historical building as its basic structure<br />
is the original dating back to 1927. The four<br />
track ropes on the twin-track aerial tramway are<br />
tensioned with 70 tons per rope. The return<br />
bullwheel for the cabin haul rope is also hydraulically<br />
tensioned. Two track rope cylinders,<br />
one haul rope cylinder and the counterweight<br />
cylinder are hydraulically connected and fit<br />
precisely into the narrow building. The required<br />
counterweight was upgraded to 140 tons during<br />
a rebuild performed in 1994.<br />
Lift-off for the cylinder<br />
The counterweight cylinder removed in this<br />
case is roughly eleven meters in length, weighs<br />
fi ve tons and is installed vertically in the terminal<br />
building. The gigantic part was heaved through<br />
the roof hatch of the bottom terminal with a mobile<br />
crane, loaded onto a truck trailer with great<br />
precision and taken to the Doppelmayr plant<br />
With such a huge repair, we were glad to<br />
be able to rely on Doppelmayr,<br />
who are not far away from us.<br />
Josef Gasser, Deputy<br />
Operations Manager,<br />
Pfänder Tramway
Customer Support<br />
29<br />
A glimpse of the technology<br />
behind the Pfänder tramway<br />
can be found here:<br />
A ropeway installation like the Pfänder tram<br />
with such a special tensioning system is not<br />
something you see every day.<br />
We were very well prepared for<br />
our deployment so everything<br />
went smoothly. Alexander<br />
Rath, Hydraulics Service<br />
Engineer, Doppelmayr<br />
in Wolfurt. In collaboration with the cylinder<br />
manufacturer, the counterweight cylinder was<br />
dismantled, the damaged piston rod removed<br />
and the new rod with a special Enduroq coating<br />
installed. As part of this process, all the seals<br />
were replaced in order to ensure problem-free<br />
service for the years to come.<br />
Preparation is everything<br />
This job was preceded by meticulous planning.<br />
The new piston rod was produced specially for<br />
the Pfänder tram and a lead time of around nine<br />
weeks had to be taken into account for project<br />
management. Preparation of the necessary<br />
tools and components is all part of standard<br />
procedure for Doppelmayr customer support<br />
and, as usual, was carried out with great care.<br />
A specialist came from Holland to assist with<br />
the piston rod replacement.<br />
Opportunity for learning<br />
The apprentices from the in-house assembly<br />
department took advantage of the chance<br />
to take a look at the work performed at the<br />
Doppelmayr plant. This gave them a unique<br />
opportunity to look over the shoulders of the<br />
specialists and to learn more about the hydraulic<br />
system of a ropeway and the special tensioning<br />
system of this particular reversible aerial<br />
tramway. They were also on site in Bregenz the<br />
next day when the cylinder was installed and<br />
were given exclusive insights into the work and<br />
experience of the Pfänder tram team.<br />
Unique panorama<br />
The Pfänder tram takes day-trippers to the top of<br />
the local mountain in Bregenz in just 6 minutes –<br />
to what is probably the most stunning viewpoint<br />
of the Lake Constance region at 1,064 m. The<br />
large cabin for 80 passengers offers unique vistas<br />
during the trip. The tram operates all year round<br />
and is an attraction for international guests.<br />
The collaboration with the Pfänder tramway<br />
was once again excellent. You<br />
really have to praise the whole<br />
team. Reinhard Wolf, Project<br />
Manager, Technical Customer<br />
Support, Doppelmayr
30 In Brief<br />
You are the future<br />
Apprenticeships have enjoyed a high<br />
priority at Doppelmayr for many decades.<br />
In order to give the training opportunities<br />
with the ropeway manufacturer another<br />
platform and even greater presence,<br />
apprentices have been pictured on<br />
Doppelmayr customer service vehicles<br />
since summer 2020. “You are the future”<br />
is written in white against a blue background.<br />
Apprentices from the different<br />
trades are shown who are currently going training at Doppelmayr.<br />
under-<br />
Work experience days will be taking place<br />
again in January, February and March,<br />
when youngsters can get a taste of working life<br />
in companies to help them choose their future<br />
career paths. Doppelmayr is already looking<br />
forward to showing school students what it<br />
takes to build ropeway installations.<br />
Further info on apprenticeships can be<br />
found here: www.doppelmayr.com/lehre<br />
Build your own ski resort<br />
“Experience technology and spread the fascination”,<br />
that’s what the team from HR Innoways<br />
GmbH are passionate about. The young<br />
start-up based in Vienna launched the Winter<br />
Resort Simulator onto the market in 2<strong>01</strong>9. This<br />
incorporates ropeways and their technical features<br />
exclusively from Doppelmayr/Garaventa.<br />
The sophisticated simulation game is not just<br />
for entertainment purposes as the 3D simula-<br />
tion can be used as a training tool for ropeways<br />
rather like flight simulators.<br />
The Winter Resort Simulator Season 2 emulates<br />
the activities at an Alpine resort comprehensively<br />
and very realistically. An entire ski<br />
area can be built up, complete with ropeways<br />
to be operated and ski slopes to be groomed.<br />
The six-person team with an average age of<br />
23 began developing Season 2 in spring 2020<br />
and published it jointly with Aerosoft GmbH in<br />
November. The new version also contains a<br />
Funitel – based on the Silvrettabahn in Ischgl<br />
– with detailed ropeway technology including<br />
drive motors, V-belts, precisely reproduced<br />
parking with liftable rotating switch rail and<br />
a lifelike simulation of the Doppelmayr control<br />
system PSS 3000.<br />
Features of the Winter Resort Simulator – Season 2:<br />
• Funitel – based on the Silvrettabahn in Ischgl<br />
• Doppelmayr 3S with CWA ATRIA cabins<br />
• 5 different D-Line chair and gondola lifts<br />
• Detailed ropeway control systems: PSS 3000<br />
and Doppelmayr Connect<br />
• Precisely reproduced parking including parking<br />
control system and liftable rotating switch rail<br />
• Freight cabins and maintenance carrier for<br />
transport/deliveries
In Brief<br />
31<br />
Teaching & studying in South Tyrol<br />
All information on the<br />
course can be found here<br />
In the fall, students on the ropeway engineering<br />
course at the Vorarlberg & Schloss<br />
Hofen University of Applied Sciences went on<br />
their first week-long field trip to the region of<br />
South Tyrol. Together with the president of the<br />
South Tyrol Ropeway Association, Dr. Helmut<br />
Satori, a varied program of events as well as<br />
lectures was organized for the budding ropeway<br />
experts. This also included educational<br />
visits, such as the trip to see TechnoAlpin, the<br />
leading manufacturer of snowmaking equipment.<br />
The field trip was rounded off with a<br />
unique chance for the group to take a look<br />
behind the scenes in the Carezza ski area,<br />
where the new D-Line gondola lift King Laurin<br />
was under construction.<br />
Since 2<strong>01</strong>3, employees from companies in the<br />
ropeway sector and associated fields have<br />
been able to take a degree course lasting 4 to<br />
5 semesters at FH Vorarlberg to become ropeway<br />
experts – this is the only academic course<br />
with optional master’s qualification available in<br />
the German-speaking region.<br />
Garaventa has accompanied me<br />
since my first time on skis<br />
First, he surpassed all expectations<br />
among the juniors, now Swiss ski racer<br />
Marco Odermatt also shows huge potential<br />
among the pros. For two years, Garaventa<br />
has been a premium sponsor of the downto-earth<br />
23-year-old, who kicked off the Ski<br />
World Cup season in Sölden in October<br />
2020 by taking silver in the giant slalom.<br />
The company has found the ideal ambassador<br />
for ropeways in Odermatt. He hails<br />
from Central Switzerland, which is also<br />
home to the site in Goldau. Both he and<br />
Garaventa are extremely committed when<br />
it comes to achieving their goals. Lifts from<br />
Doppelmayr/Garaventa have carried the<br />
man from Nidwald up the mountain countless<br />
times since his first attempts at skiing.<br />
“Garaventa has accompanied me up the<br />
slopes since my first time on skis. It was<br />
on the Klewenalp that I learned to ski and,<br />
during my time at the sports high school, I<br />
took a lot of lift rides up to the Titlis. That<br />
enabled me to hone my skiing techniques,”<br />
says Odermatt. He is very enthusiastic<br />
about his sponsor’s products and adds:<br />
“It’s a really cool feeling when your sponsor<br />
brings you to the World Cup start line. It<br />
means a piece of home is always with you.”<br />
Legend<br />
Imprint<br />
Inclined length<br />
Vertical rise<br />
Capacity<br />
Speed<br />
Trip time<br />
Carriers<br />
Proprietor, editor and publisher: Doppelmayr Seilbahnen<br />
GmbH, Postfach 20, Konrad-Doppelmayr-Straße 1, 6922<br />
Wolfurt, Austria, dm@doppelmayr.com, doppelmayr.com;<br />
text and editing: ikp Vorarlberg GmbH, ikp.at, Doppelmayr;<br />
graphics and layout: KONZETT BR<strong>EN</strong>NDÖRFER, agenturkb.com;<br />
photos: Doppelmayr; printing: Thurnher, Rankweil; editorial<br />
policy pursuant to §25 Media Act: up-to-date information<br />
for customers, partners and employees of the Doppelmayr/<br />
Garaventa Group; publication frequency: the magazine<br />
is published three times a year. Reprinting only permitted<br />
with statement of source and explicit written authority;<br />
status: January <strong>2021</strong>; errors and omissions excepted; In the<br />
interests of better readability, we dispense with the use of<br />
gender-specific wording in the magazine; General Terms<br />
and Conditions apply.<br />
doppelmayr.com<br />
Opened<br />
D-Line<br />
Max. inclination<br />
Max. gradient<br />
Drive<br />
Angle tower
You are<br />
the future.<br />
Apprenticeship at Doppelmayr/Garaventa<br />
Doppelmayr/Garaventa will take you high up in the<br />
world – a career with the global market leader in<br />
ropeway construction is waiting for you.<br />
<strong>EN</strong>G<br />
Apply now at<br />
doppelmayr.com/lehre<br />
garaventa.com/lehre
Eiger Express<br />
The highlight of the V-Cableway brings passengers from the Grindelwald<br />
Grund terminal to the Eiger Glacier in just 15 minutes. The Eiger Express is<br />
a tricable gondola lift in a class of its own. Innovation, efficiency and comfort<br />
rolled into one – and all made possible by the experts from the Doppelmayr/<br />
Garaventa Group.
2 | Eiger Express<br />
© jungfrau.ch<br />
V-Cableway:<br />
A once-in-a-generation<br />
mobility project<br />
Grindelwald in Berner Oberland (Switzerland) is<br />
home to one of the world’s most innovative infrastructure<br />
solutions. The terminal for the ropeway<br />
link known as the V-Cableway is multimodal,<br />
barrier-free, convenient and visionary. It is an<br />
ultramodern mobility hub for the next generations,<br />
which has been accomplished jointly by the operating<br />
company Jungfraubahnen and Doppelmayr/<br />
Garaventa. Jungfraubahnen is following in the<br />
tradition of groundbreaking achievements that<br />
dates back to the construction of the Jungfrau<br />
Railway during the period 1896–1912.<br />
From the new terminal in Grindelwald, a 10-passenger gondola lift with two<br />
sections goes to the Männlichen and a 3S lift known as the Eiger Express<br />
leads to the Eiger Glacier – with spectacular views and significantly<br />
shorter trip times into the bargain.<br />
The bottom station is entirely dedicated to comfort and disabled-friendly<br />
design. With the new link to the public transport network, the modern terminal<br />
acts as a hub not only for the two ropeways but also for the regional<br />
train, the Berner Oberland railway and the local bus. On arrival, visitors<br />
experience the atmosphere of an airport, with shops at various levels,<br />
restaurants, a sports shop and ski storage facilities. Barrier-free access<br />
ensuring mobility for everyone is provided throughout. People arriving<br />
by car can park in the multi-story car park with space for 1,000 vehicles.<br />
The tour buses bringing visitors for the Jungfraujoch – Top of Europe can<br />
stop right next to the escalator that takes passengers directly to platform<br />
level. Short distances for all visitors were the top priority for the planners.<br />
© jungfrau.ch<br />
© jungfrau.ch
© jungfrau.ch<br />
Eiger Express | 3<br />
» The V-Cableway is a masterstroke for<br />
everyone involved. In the medium and long<br />
term, it will safeguard the successful future<br />
of tourism in the entire Jungfrau region as<br />
a year-round destination. «<br />
Urs Kessler<br />
CEO, Jungfraubahnen AG<br />
Interview with Urs Kessler<br />
A lot of passion and commitment were invested in the<br />
Eiger Express project. What is the significance of the<br />
new ropeway for you personally and also for the Jungfrau<br />
region?<br />
THE JOURNEY FROM GRINDELWALD GRUND TO<br />
THE EIGER GLACIER IS A THROUGH TRIP TAKING<br />
ONLY 15 MINUTES.<br />
Urs Kessler: It was a unique experience to work with the team<br />
on such a once-in-a-generation project. My motto was always<br />
where there’s a will, there’s a way. Where there’s no will, people<br />
tend to look for excuses. I am extremely excited as the project<br />
turned out far better than I ever would have expected. The<br />
V-Cableway project puts us and the Jungfrau region way out in<br />
front and makes us unimaginably competitive.<br />
Grindelwald is a very popular destination for international<br />
tourists. What can guests look forward to on future visits?<br />
Guests heading for the ski trails or the world-famous Jungfraujoch save<br />
themselves a huge amount of time with the Eiger Express. The journey<br />
from Grindelwald Grund to the Eiger Glacier is a through trip taking only<br />
15 minutes. At the top station, the last leg up to the Top of Europe is on<br />
the Jungfraubahn, the over 100-year-old rack-and-pinion railway that<br />
takes the spectacular tunnel through the Eiger and the Mönch.<br />
The opening of the Eiger Express marks the completion of the ropeway<br />
link project. In addition to its function as a rapid feeder system, this innovative<br />
tricable gondola lift boasts a host of technical innovations and<br />
provides a highly efficient replacement for freight transport to the Eiger<br />
Glacier. The challenges that arose along the way for this major project<br />
were skillfully mastered by everyone involved with in-depth know-how,<br />
professional teamwork and a great passion for ropeways.<br />
Urs Kessler: Grindelwald and the Jungfrau region are a popular<br />
travel destination all year round. In future, our guests will of<br />
course benefi t from the time saving thanks to the V-Cableway<br />
project. The combination of train ride and Eiger Express will<br />
enhance the overall experience. Guests will be able to get to<br />
the Jungfraujoch or to the hiking and skiing area faster and<br />
more conveniently by train and bus and also by car. The large<br />
windows of the ATRIA cabins offer unique views of the worldfamous<br />
Eiger North Face.<br />
The new ropeway will also operate in the winter for skiers<br />
and snowboarders. What new benefits will the Eiger Express<br />
bring in terms of fun on the slopes?<br />
Urs Kessler: The modern 26-passenger cabins are fi tted with<br />
heated seats and windows, and Wi-Fi is also guaranteed along<br />
the entire line. Passengers can take their skis and snowboards<br />
with them in the spacious cabins. In addition, guests can now<br />
get to the Eiger Glacier in 15 minutes. Thanks to the time saving<br />
and the trail connections, that means even more skiing and<br />
snowboarding excitement.<br />
In terms of the technology, the Eiger Express is a new<br />
generation of tricable ropeway. What were the functions<br />
and features you attached particular importance to for<br />
the implementation and why?<br />
Urs Kessler: We wanted to exceed our customers’ expectations<br />
with added value. That includes not only heated windows<br />
and Wi-Fi but also design. We wanted to see the best and most<br />
attractive cabin in the world against the backdrop of the famous<br />
Eiger North Face with plenty of glass. As an exclusive<br />
feature, we offer a VIP cabin with the Platinum Lounge. It was<br />
our defi nite intention to set ourselves apart with the design. You<br />
never get a second chance to make a fi rst impression!<br />
© jungfrau.ch
4 | Eiger Express<br />
A project of superlatives<br />
For Doppelmayr/Garaventa, the construction of<br />
the Eiger Express was a very special task. There<br />
were some intriguing customer requirements to<br />
meet on the one hand and tricky challenges to<br />
be resolved here and there. A ropeway project of<br />
this type and dimension is no everyday job and<br />
demands a high degree of innovative spirit and<br />
problem-solving expertise.<br />
The experts from Garaventa assisted the Jungfraubahnen operating<br />
company throughout the various stages of the V-Cableway project, right<br />
from the development of the first project proposals. The official groundbreaking<br />
ceremony for the V-Cableway was celebrated in Grindelwald<br />
Grund on July 3, 2<strong>01</strong>8. The gondola lift to the Männlichen was opened<br />
back in December 2<strong>01</strong>9 and, since December 2020, the Eiger Express<br />
has also been in service for visitors to the Jungfrau region.<br />
Rope transport with new dimensions<br />
The task of transporting the track ropes for the new tricable gondola<br />
lift Grindelwald Grund – Eiger Glacier put all previous challenges in the<br />
shade. The dimensions of each of the four track ropes surpass anything<br />
known to date for a Swiss aerial ropeway. Four heavy transports were<br />
performed from August through November 2<strong>01</strong>9 to bring the track ropes<br />
from Romanshorn to Grindelwald. In each case, a spectacular 132 tons<br />
of rope was maneuvered along narrow, winding mountain roads and<br />
over bridges that were only designed to take 72 tons. The solution after<br />
three years of planning involved distributing the net load between three<br />
trucks, carrying out complex modifications of the vehicles and investing<br />
a lot of time and effort. For the first time, one track rope was distributed<br />
between three trucks using special bobbins. The transports took place<br />
at night along closed roads and the ropes had to be wound back and<br />
© jungfrau.ch<br />
TRACK ROPE<br />
6,940 meters in length<br />
132 tons in weight<br />
COMPLETE<br />
TRUCK CONVOY<br />
65 meters in length<br />
212 tons in weight<br />
1,580 PS<br />
Project milestones<br />
Check out<br />
the video here:<br />
2<strong>01</strong>3<br />
May 31, 2<strong>01</strong>8<br />
July 3, 2<strong>01</strong>8 Dec 13, 2<strong>01</strong>9 Dec 5, 2020<br />
Contract award<br />
Building permission<br />
for the V-Cableway<br />
Groundbreaking<br />
ceremony in<br />
Grindelwald Grund<br />
Opening of the<br />
10-passenger gondola<br />
lift Grindelwald–<br />
Männlichen<br />
Public operation of<br />
the Eiger Express<br />
3S lift
Eiger Express | 5<br />
forth across several bridges in order to reduce the load on the trucks<br />
when crossing the bridges.<br />
Unique rope installation<br />
Installing the rope on the Eiger Express was equally exceptional and<br />
called for precise preparations. The specialists from Garaventa invested<br />
a lot of know-how and time to ensure that everything went according<br />
to plan.<br />
Protective scaffolds were erected at every road and rail crossing. Support<br />
towers had to be installed to maintain the height of the thin, flexible<br />
auxiliary ropes in the rope spans. The team fitted a large number of rope<br />
guide sheaves on the seven towers. In order to be able to pull the ropes<br />
from the bobbin location into the rope pulling machine, a rope deflection<br />
system was built specially for this project. Five rope-pulling machines<br />
and seven winches were used for installing the rope. As several winches<br />
had to be used simultaneously, operations had to be coordinated<br />
to ensure they ran smoothly. The specialists from Garaventa headed<br />
by chief fitters Ueli Schmid and Reto Sigrist successfully mastered the<br />
complex rope installation. It took the team 9–13 days to install and align<br />
one track rope. For the entire lift length of 6,480 meters, 188,000 meters<br />
of auxiliary rope, track rope, Telecom cable and haul rope was installed.<br />
The installation team used around 400 tons of tools for the job.<br />
» As Garaventa project manager, it was a great<br />
honor and a pleasure for me to work jointly with<br />
Jungfraubahnen, the Grindelwald Männlichen<br />
gondola lift and all the other partners on the planning<br />
of this once-in-a-generation project. It was<br />
only thanks to the fantastic teamwork of all parties<br />
that we were able to deliver this complex project<br />
on time in spite of a tight schedule. That makes<br />
me proud. «<br />
Raphael Reinle<br />
Project Manager Sales,<br />
Garaventa AG
6 | Eiger Express
Eiger Express | 7<br />
We are 3S<br />
A lot of thought went into the choice of the right<br />
ropeway system when building the Eiger Express.<br />
In order to meet the requirements in terms of<br />
capacity, environment and comfort, the decision<br />
was made in favor of a tricable gondola lift.<br />
The 3S system combines all the benefits of a detachable gondola lift<br />
with those of a reversible aerial tramway. The fact that these installations<br />
have two track ropes means that large rope spans can be achieved with<br />
a small number of towers while ensuring extremely high wind stability.<br />
In the case of the Eiger Express, only seven towers were required over<br />
a total length of 6,483 meters. The 3S technology is the only ropeway<br />
system that harmoniously addresses the transport needs and the requirement<br />
for minimal impact on the environment.<br />
Top capacity<br />
When planning and developing the Eiger Express, the Doppelmayr<br />
engineers pushed the envelope of what is possible. The Eiger Express<br />
is the heaviest ropeway installation ever built by Doppelmayr/Garaventa.<br />
A nominal power of 1450 kW is used to set this solid installation in<br />
motion. Passengers climb 1,385 vertical meters in just 15 minutes. The<br />
drive is located in the top station. To achieve low noise generation,<br />
sound-optimized bullwheels already proven on the D-Line have been<br />
used on the Eiger Express. With a diameter of 5,400 millimeters, they<br />
master the demands of the tricable ropeway. Another new development<br />
for strongly reduced noise emissions is the hold-down sheaves on the<br />
station shoes. These innovations bring ideal benefits in particular for<br />
ropeway installations where integration into their environment requires<br />
minimum noise.<br />
Maintenance made easy<br />
In the case of the new 3S station concept, the focus was placed on<br />
maintenance friendliness. Readily accessible components and intuitive<br />
control thanks to Doppelmayr Connect ensure straightforward and rapid<br />
maintenance for ropeway operatives. Additional help is provided by the<br />
newly developed maintenance carrier, which incorporates a lifting platform<br />
so that parts in high locations can be easily reached. The platform<br />
can be raised by up to five meters, enabling work on the tower saddle<br />
or track rope supports to be carried out comfortably.
8 | Eiger Express<br />
Technical Specifications<br />
26-TGD Eiger Express<br />
6,483 m<br />
Inclined length<br />
1,385 m<br />
Vertical rise<br />
2,228 PPHPD<br />
Capacity<br />
7<br />
Towers<br />
15 min<br />
8.0 m/s<br />
1<br />
1<br />
Trip time<br />
Speed<br />
VIP cabin<br />
Maintenance<br />
carrier<br />
44<br />
26<br />
56 mm<br />
58 mm<br />
Cabins incl. 4 for<br />
freight transport<br />
Passengers<br />
per cabin<br />
Haul rope<br />
diameter<br />
Track rope<br />
diameter<br />
EIGER EXPRESS<br />
© jungfrau.ch
Eiger Express | 9<br />
Mechanics and cabin boast excellence<br />
Visitors to the Eiger Express enjoy an entirely new ride experience in<br />
the ATRIA cabins. The interior fi ttings are high-end and therefore require<br />
a suitable power supply. This is provided by the newly developed carriage<br />
wheel generator. During the trip, eight generators incorporated into<br />
the 3S carriage wheels produce around 4 kW of electricity at a speed<br />
of 8 m/s. Carriage and hanger have a black lacquer finish. The main<br />
support of the hanger is elegantly integrated into the roof as if it was all<br />
made of one piece.<br />
Wish fulfilled<br />
Jungfraubahnen is a company of innovative pioneers who came up<br />
with exciting ideas calling for outstanding solutions from the ropeway<br />
specialist. Doppelmayr/Garaventa was able to fulfi ll every wish with innovative<br />
spirit and know-how. The result was a flagship project in the<br />
industry, which impressively demonstrates the effi ciency and capabilities<br />
of a ropeway.<br />
» The Eiger Express once again highlights<br />
the Doppelmayr/Garaventa spirit. The<br />
collaboration with colleagues from different<br />
companies within our Group was truly<br />
inspiring and has produced a remarkable<br />
product that points to the future for innovative<br />
and efficient transport solutions. «<br />
Peter Luger<br />
3S System Manager,<br />
Doppelmayr Seilbahnen GmbH
10 | Eiger Express<br />
ATRIA – a perfect vision<br />
of form and function<br />
The Eiger Express features the very latest 3S cabin<br />
from CWA – the ATRIA – which offers visitors a<br />
ride experience that more than lives up to the<br />
“Top of Europe” claim. The 26 seats are equipped<br />
with permanent seat heating and two infotainment<br />
monitors provide GPS-controlled information (for<br />
example on climbing routes on the Eiger North<br />
Face) as well as entertainment during the trip.<br />
» For the Eiger Express, we have taken a<br />
huge step forward with the ATRIA. Its fittings<br />
impressively demonstrate what ride comfort<br />
can offer in the future – on the mountain and<br />
also in the city. «<br />
A special highlight of the new CWA cabin is the panoramic glazing:<br />
The transition from the windows to the cabin roof is seamless, opening<br />
up an incomparable view of the Eiger North Face and the surrounding<br />
landscape. The integrated window heating prevents fogging and icing<br />
so that the view from the cabin is unhindered at all times. Sun protection<br />
film on the cabin windows and heated seats help to create a comfortable<br />
climate inside.<br />
Marco Zangrando<br />
Sales Manager,<br />
CWA Constructions SA/Corp.
Eiger Express | 11<br />
Cabin features<br />
Indirect lighting<br />
Public Wi-Fi<br />
CCTV in the cabin<br />
Panorama<br />
windows<br />
Selective PA and<br />
intercom system<br />
TWISTIN<br />
ski rack system<br />
Seat and window<br />
heating<br />
Cabin sound<br />
system<br />
Hopper windows<br />
Electrically<br />
operated doors<br />
Sun protection film in<br />
laminated safety glass<br />
2 info screens<br />
with GPS-controlled<br />
information<br />
26 ergonomically<br />
shaped individual seats<br />
Seat backrests with<br />
embroidered logo<br />
Flexibility for all applications<br />
During the trip, skis are stowed in the TWISTIN ski rack system in front<br />
of each seat. In the summer, the in-floor slots can be concealed with the<br />
Quick Cover. Indirect interior lighting in the ceiling and underneath the<br />
seats ensures a pleasant ambience during trips at dusk.<br />
With these features, Doppelmayr/Garaventa raises the benchmark for<br />
passenger comfort to a whole new level. The ATRIA's new functions<br />
and fittings also make it predestined for use in the urban environment.<br />
Integration with the ropeway control system offers mobility providers<br />
entirely new possibilities.<br />
VIPs in luck<br />
The VIP cabin of the Eiger Express has the lucky number 888. The golden<br />
cabin with exclusive furnishing leaves nothing to be desired. The<br />
red carpet gives guests a VIP feel right from the start and indirect floor<br />
lighting creates a cozy atmosphere. The ceiling depicting a starlit sky<br />
with hundreds of light points, leather swivel chairs, also in red, and a<br />
champagne bar with cooling system complete the luxurious trip for up<br />
to eight VIP guests.
12 | Eiger Express<br />
Doppelmayr Connect –<br />
intelligent integration,<br />
efficient control<br />
Entirely in line with the SMART Ropeway concept,<br />
digital networking technology features prominently<br />
on the Eiger Express. The Doppelmayr Connect<br />
control system enables the ropeway operative to<br />
control the various systems on the installation –<br />
also using a mobile device, if necessary.<br />
The mix makes it possible<br />
The Eiger Express has provision for different forms of transportation<br />
and offers highly individual benefits for all of them. Passengers traveling<br />
alone board as usual in a generously proportioned loading area as the<br />
cabins slowly transit through the station. For groups wishing to visit the<br />
Jungfraujoch, a cabin is stopped in the dedicated group boarding area.<br />
This enables these passengers to conveniently board their own cabin<br />
as a group. The carriers intended for freight transport run through the<br />
station at a faster speed so that they can then be stopped at a defined<br />
point for a specific time to enable the freight to be loaded.<br />
This is made possible by ingenious processes that are executed by<br />
the intelligent ropeway control system Doppelmayr Connect, which was<br />
implemented by Frey AG Stans. For the Eiger Express, the basic control<br />
functions were supplemented with additional new features, such as the<br />
optimized boarding concepts for groups, VIP and individual guests as<br />
well as the option for fully automated goods transport taking place during<br />
passenger service along with the associated monitoring systems.<br />
This allows the ropeway operative to run the entire ropeway, including<br />
all additional functions, in a safe and straightforward way thanks to the
Eiger Express | 13<br />
coherent, logically structured and intuitive control concept. In addition,<br />
new functions were integrated, such as the use of a radio remote control.<br />
This makes it possible to operate the ropeway for maintenance<br />
purposes while outside the control room and also on the line. As a consequence,<br />
ropeway downtime for maintenance can be further reduced.<br />
Connected<br />
On the Eiger Express, the cabin control system has been integrated into<br />
the Doppelmayr Connect ropeway control system. All electrical options<br />
for the ATRIA can therefore be operated from the ropeway control room<br />
or remotely using a mobile tablet. This gives ropeway operatives a closer<br />
connection with passengers.<br />
When it came to the planning and implementation, the fact that companies<br />
belonging to the Doppelmayr/Garaventa Group were involved was<br />
a huge advantage – Frey AG Stans supplied the ropeway control system,<br />
LTW the logistics system, Doppelmayr the mechanical equipment<br />
and CWA the cabins. This facilitated coordination and made it possible<br />
to create straightforward and technically meaningful interfaces between<br />
the subsystems.<br />
» The Eiger Express is a gigantic project that we<br />
as a company group can take great pride in. The<br />
professional coordination between all the parties<br />
involved was a decisive success factor for an<br />
integrated ropeway project of this kind. «<br />
Marcel von Ah<br />
Project Manager,<br />
Frey AG Stans
14 | Eiger Express<br />
Intralogistics –<br />
connecting two worlds<br />
With the Eiger Express, Doppelmayr/Garaventa delivered a unique new solution for the<br />
combined transport of passengers and goods. For the first time ever on a ropeway,<br />
the complete freight transport process takes place fully automatically during passenger<br />
operations and is visible to the guests. This novel system meets the highest safety<br />
standards and efficiency requirements on a whole new level.<br />
© Jungfraubahnen AG
Eiger Express | 15<br />
The required freight transport to the Eiger Glacier, e.g. groceries for<br />
catering and merchandise for the souvenir shops, which was previously<br />
performed by manually loading and unloading the rack-and-pinion railways,<br />
is now entirely automated. Doppelmayr/Garaventa developed<br />
this solution jointly with LTW Intralogistics. LTW is a member of the<br />
Group and specializes in intralogistics solutions. The company has<br />
experience in a wide range of sectors, from high-bay warehouses in<br />
timber construction to deep-freeze warehouses for food products.<br />
This know-how was combined with ropeway expertise to enable goods<br />
transport during normal passenger operations on the Eiger Express.<br />
The goods are delivered to the basement of the ropeway station and<br />
loaded onto transport units specially designed for this purpose. After<br />
the pick-up point, these are checked for maximum dimensions and<br />
weighed. Up to two tons can be carried with this system. The conveyor<br />
system brings the goods to a vertical conveyor, which then transports<br />
them to the upper level. The loading robot – a new development from<br />
Doppelmayr/Garaventa – then transfers the transport unit to the ropeway<br />
cabin. The cabins intended for freight transport can also be used<br />
for passenger service during normal operations. They have a shorter<br />
central seat bench as this area is envisaged for the transport unit. These<br />
special cabins are separately identified and stored in the ropeway control<br />
system. If a cabin is reserved for freight transport by a ropeway<br />
operative, passengers are automatically held back at the gate.<br />
© Jungfraubahnen AG<br />
» This project is totally unlike any other in every<br />
respect. The conditions on the construction site<br />
alone at 2,300 m, with no direct access and a<br />
material ropeway for transporting the conveyor<br />
system to its location, were new for us. Thanks<br />
to our experience in the frozen storage sector, we<br />
were able to score with a product that can even<br />
withstand extreme conditions like icy winds and<br />
temperatures as low as -20 °C. «<br />
Lukas Fitz<br />
Project Manager,<br />
LTW Intralogistics GmbH<br />
The cabin with closed doors runs faster past the passenger loading<br />
area, stops at the loading point and the doors open. Intelligent safety<br />
technology ensures that there are no persons present in the cabin to be<br />
loaded before the goods are placed inside. The precision of the cabin<br />
position at the loading point is +/- 10 mm. Loading and unloading are<br />
fully automatic in the bottom and top stations.<br />
The connection of these two worlds by integrating fully automatic passenger<br />
and freight transport in one system, all from one source, opens<br />
up new possibilities for transportation on the mountain and, in future,<br />
also in cities.<br />
For LTW, the freight transport on the Eiger Glacier goes<br />
even further. From the Eiger Express, an LTW transport system<br />
carries the goods along a 40 m long tunnel through<br />
the mountain to the rack-and-pinion railway. There, the<br />
goods are loaded onto a freight carriage equipped with an<br />
interchangeable platform. The rack-and-pinion railway then<br />
carries them to the Top of Europe. On arrival, another innovation<br />
from LTW will await the goods as from spring <strong>2021</strong>:<br />
The interchangeable platform, complete with the freight it<br />
carries, will then be taken from the carriage by an automatic<br />
LTW loading robot and transported to the final unloading<br />
point in the station basement.