You also want an ePaper? Increase the reach of your titles
YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.
<strong>Lifting</strong><br />
<strong>EquipmEnt</strong><br />
■ Purpose Designed ■ Large Range<br />
0800 wE pipE (93 7473)<br />
www.hynds.co.nz<br />
D10.1 <strong>Lifting</strong> <strong>EquipmEnt</strong>
<strong>Hynds</strong> pipe Systems utilise swiftlift (or pin head) anchors<br />
in its concrete products for the purpose of safe product<br />
handling during manufacture and on site installation.<br />
The swiftlift system comprises certified lifting pins, which are embedded in the concrete product during manufacture, and<br />
proprietary lifting ‘clutches’ which grasp the pins during lifting. Swiftlifts must be used in accordance with the manufacturers<br />
specification. and drying, to high loading installations underneath highways and deep embankments.<br />
Full Manufacturers Literature<br />
■ www.reids.com.au<br />
■ www.ramset.co.nz<br />
As the manufacturers of concrete products,<br />
<strong>Hynds</strong> Pipe Systems requires that a spreader beam be used<br />
where a product is being lifted and the lifting chains would<br />
exert an inward crushing force on the walls of the product.<br />
The products that should be lifted with the use of<br />
a spreader beam include:<br />
■ Manholes<br />
■ Flanged Bases<br />
■ Cesspits<br />
■ Wing Walls<br />
■ Septic Tanks<br />
■ Grease Traps<br />
■ Oil and Grit Interceptors<br />
<strong>Hynds</strong> can supply two types of spreader beam as required.<br />
Each beam is adjustable and can handle all flange bases and<br />
risers from 1050 to 2050 diameter.<br />
Note: Tanks require use of two spreader beams.<br />
Slings<br />
The longer the slings the lower the load on the anchors.<br />
For example at an included angle of 170° the load on each<br />
sling is six times the weight of the actual load being lifted.<br />
Important Notes:<br />
■ Only use the sling at an angle of less than 60°.<br />
■ Do not make the sling length shorter than the distance<br />
between the two anchors, which will ensure the sling<br />
angle will be less than 60°.<br />
Figure 2: Elevation/cross section based on Figure 1<br />
clutch<br />
slot<br />
Option A (Spreaderb)<br />
Installation<br />
1. Remove R-clip and lock pin from spreader bar.<br />
2. Place spreader bar on top of product and adjust<br />
spreader length to match width of product.<br />
3. Fit lock pin and R-clip.<br />
4. Make sure spreader bar is right way up,<br />
(widest chain notch on top).<br />
5. Fit chain links into notches at the end of the spreader,<br />
with the length of chain from notches being the<br />
same on both sides of the product to make the<br />
spreader level.<br />
6. Check that the length of the lifting chains above the<br />
spreader bar are at least as long as the length of the<br />
spreader beam. Note: Angle of chain to be less than<br />
60˚. The longer the slings the lower the load on the<br />
anchors. Refer to figure 4 for more information.<br />
7. The lifting clutch is attached to the swiftlift anchor by<br />
lowering the clutch slot over the anchor and rotating<br />
the clutch tab until it rests on the concrete surface with<br />
the tab on the side that will be uppermost when lifting,<br />
refer to diagrams. As the load is lifted with the anchor in<br />
shear the clutch comes into contact<br />
with the concrete.<br />
This transfers the lifting force into the concrete and the<br />
anchor prevents the clutch slipping out of<br />
the recess.<br />
Note: If the lifting clutch is not attached properly it can slip from the<br />
swiftlift or the swiftlift could fail, resulting in the load dropping.<br />
Figure 1: Swiftlift <strong>Lifting</strong> Clutch<br />
handle<br />
tab<br />
lift<br />
direction<br />
Figure 2: Swiftlift lifting operation<br />
lift
Option B (Spreaderba)<br />
Installation<br />
1. Remove R-clip and lock pin from spreader bar.<br />
2. Place spreader bar on top of product and adjust<br />
spreader length to match width of product.<br />
3. Fit lock pin and R-clip.<br />
4. Check that the length of the lifting chains above the<br />
spreader bar are at least as long as the length of the<br />
spreader beam. Note: Angle of chain to be less than<br />
60˚. The longer the slings the lower the load on the<br />
anchors. Refer to figure 4 for more information.<br />
5. The lifting clutch is attached to the swiftlift anchor by<br />
lowering the clutch slot over the anchor and rotating<br />
the clutch tab until it rests on the concrete surface with<br />
the tab on the side that will be uppermost when lifting,<br />
refer to diagrams. As the load is lifted with the anchor in<br />
shear the clutch comes into contact with the concrete.<br />
This transfers the lifting force into the concrete and the<br />
anchor prevents the clutch slipping out of the recess.<br />
Note: If the lifting clutch is not attached properly it can slip from the<br />
swiftlift or the swiftlift could fail, resulting in the load dropping.<br />
Table 1: product information.<br />
product Code Description<br />
CHAINSLG1.5<br />
Chain 3 Legged Sling c/w shortening<br />
clutch<br />
LIFTCHAIN3 <strong>Lifting</strong> Chain 3 Legged<br />
SL1.3 Swiftlift 1.3 tonne<br />
SL2.5 Swiflift 2.5 tonne<br />
SL5.0 Swiftlift 5.0 tonne<br />
SPREADERB Spreader Beam<br />
SPREADERBA<br />
unload<br />
Figure 4: <strong>Lifting</strong> of a manhole/flange base<br />
Spreader Beam c/w<br />
chains attached<br />
D10.1 <strong>Lifting</strong> Equipment<br />
Spreader beam with lock pin and R-clip fitted.<br />
Figure 3: Safe <strong>Lifting</strong>.<br />
30˚<br />
5.2t 5.2t<br />
6t<br />
60˚<br />
6t<br />
90˚<br />
7t 7t<br />
10t<br />
120˚<br />
10t<br />
20t 150˚ 20t<br />
60t 170˚ 60t<br />
10 tonne load<br />
lifting
pipe Code Description<br />
2100JACZSRJPC<br />
2100SRJ1.5ZPC<br />
2100SRJ2ZPC<br />
2300SRJXHYS<br />
(165mm thick wall)<br />
2300SRJYHYS<br />
(165mm thick wall)<br />
2300SRJZHYS<br />
(165mm thick wall)<br />
2300JACZSRJ<br />
(225mm thick wall)<br />
2300SRJ1.5ZHYS<br />
(225mm thick wall)<br />
2550SRJXHYS<br />
2550SRJYHYS<br />
2550SRJX.TWHYS<br />
Notes:<br />
2550SRJZHYS<br />
2550JACZSRJ<br />
3000SRJZHYS<br />
3000JACZSRJ<br />
3000SRJZHYS<br />
3050SRJZHYS<br />
NORTHERN REGION<br />
Precast Jacking Pipe<br />
2100 x 2.44m SRJ<br />
CL4<br />
Precast Pipe<br />
2100mm x 2.44m<br />
SRJZ CL6<br />
Precast Pipe<br />
2100mm x 2.44m<br />
SRJZ CL8<br />
Hyspec Pipe<br />
2300mm x 2.72m<br />
SRJ CL2<br />
Hyspec Pipe<br />
2300mm x 2.72m<br />
SRJ CL3<br />
Hyspec Pipe<br />
2300mm x 2.72m<br />
SRJ CL4<br />
Hyspec<br />
2300mm x 2.72m<br />
SRJ 1.5Z<br />
Hyspec<br />
2300mm x 2.72m<br />
SRJ 1.5Z<br />
Hyspec Pipe<br />
2550mm x 2.45m<br />
SRJ CL2<br />
Hyspec Pipe<br />
2550mm x 2.45m<br />
SRJ CL3<br />
Hyspec Pipe<br />
2550mm x 2.72m<br />
SRJ CL2 thick wall<br />
Hyspec Pipe<br />
2550mm x 2.72m<br />
SRJ CL4<br />
Jacking Pipe<br />
2550mm x 2.72m<br />
SRJ CL4<br />
Hyspec Pipe<br />
3000mm x 2.695m<br />
Jack CL4 SRJ<br />
Hyspec Pipe<br />
3000mm x 2.695m<br />
Jack CL4 SRJ<br />
Hyspec Pipe<br />
3000mm x 2.695m<br />
Jack CL4 SRJ<br />
Hyspec Pipe<br />
3050mm x 2.72m<br />
SRJ CL3<br />
Whangarei 09 438 7305<br />
Warkworth 09 425 9837<br />
Albany 09 415 9259<br />
Avondale 09 820 0122<br />
Penrose 09 579 5605<br />
Manukau 09 273 3053<br />
Pukekohe 09 237 1274<br />
CENTRAL REGION<br />
Hamilton 07 847 3193<br />
Tauranga 07 571 6955<br />
Rotorua 07 348 9394<br />
Te Kuiti 07 878 8326<br />
Taupo 07 378 9915<br />
CAPITAL REGION<br />
Hastings 06 879 8989<br />
New Plymouth 06 759 8157<br />
Palmerston Nth 06 357 2638<br />
Masterton 06 377 4474<br />
Kapiti 04 296 1125<br />
Petone 04 568 0933<br />
Kaiwharawhara 04 472 4172<br />
Disclaimer: While every effort has been made to ensure that the information in this document is correct and accurate, users of <strong>Hynds</strong> product or information within<br />
this document must make their own assessment of suitability for their particular application. Product dimensions are nominal only, and should be veri� ed if critical to<br />
a particular installation. No warranty is either expressed, implied, or statutory made by <strong>Hynds</strong> unless expressly stated in any sale and purchase agreement entered<br />
into between <strong>Hynds</strong> and the user.<br />
0800 wE pipE (93 7473)<br />
www.hynds.co.nz<br />
mass<br />
(kg)<br />
■ On site Unloading & Storage responsibility to the contractor<br />
■ On site Tilting/Rotating responsibility to the contractor<br />
technical note: Handling large Ø pipes<br />
Overall<br />
length O.D.<br />
internal<br />
Swiftlifts<br />
<strong>Lifting</strong>/<br />
turning<br />
holes/<br />
External<br />
Swiftlifts<br />
D10.1 <strong>Lifting</strong> Equipment<br />
Rotating<br />
Beam id<br />
no<br />
9273 2595 2500 3-5FA170 4 – 5FA170 ET13<br />
9314 2595 2500 3-5FA170 4 – 5FA170 ET13<br />
9430 2595 2500 3-5FA170 4 – 5FA170 ET13<br />
8921 2860 2630 3-5FA120<br />
8982 2860 2630 3-5FA120<br />
9082 2860 2630 3-5FA120<br />
<strong>Lifting</strong>/<br />
Turning Holes<br />
<strong>Lifting</strong>/<br />
Turning Holes<br />
<strong>Lifting</strong>/<br />
Turning Holes<br />
12094 2860 2700 – 4 – 10FA170<br />
12180 2860 2700 – 4 – 10FA170<br />
8225 2590 2850 3-5FA120<br />
8382 2590 2850 3-5FA120<br />
11374 2860 2850 3-5FA120<br />
11400 2860 2850 3-5FA120<br />
<strong>Lifting</strong>/<br />
Turning Holes<br />
<strong>Lifting</strong>/<br />
Turning holes<br />
<strong>Lifting</strong>/<br />
Turning Holes<br />
<strong>Lifting</strong>/<br />
Turning Holes<br />
11400 2860 2850 3-5FA120 4 – 10FA150<br />
ET2<br />
ET2<br />
ET2<br />
ET18<br />
/ET15<br />
ET18<br />
/ET15<br />
ET1 / ET5<br />
ET1 / ET5<br />
installation<br />
Beam Details<br />
5T SWL Chains<br />
with swiftlift<br />
clutches<br />
5T SWL Chains<br />
with swiftlift<br />
clutches<br />
5T SWL Chains<br />
with swiftlift<br />
clutches<br />
ET2 / ET22<br />
(or ET20)<br />
ET2 / ET22<br />
(or ET20)<br />
ET2 / ET22<br />
(or ET20)<br />
10T SWL Chains<br />
with swiftlift<br />
clutches<br />
10T SWL Chains<br />
with swiftlift<br />
clutches<br />
ET1 (or ET5) /<br />
ET22 & ET20<br />
ET1 & ET20 /<br />
ET5 & ET20<br />
machinery<br />
required on site<br />
for flipping pipe<br />
(suitable<br />
capacity)<br />
Two hook crane<br />
or two cranes<br />
Two hook crane<br />
or two cranes<br />
Two hook crane<br />
or two cranes<br />
Crane of<br />
suitable capacity<br />
Crane of<br />
suitable capacity<br />
Crane of<br />
suitable capacity<br />
Two hook crane<br />
or two cranes<br />
Two hook crane<br />
or two cranes<br />
Crane of<br />
suitable capacity<br />
Crane of<br />
suitable capacity<br />
ET1 ET1 / ET20 Crane<br />
ET1 ET1 / ET20 Crane<br />
ET18<br />
/ET15<br />
18306 2850 3520 3-10FA170 4 – 10FA170 ET15<br />
18306 2850 3520 3-10FA170 4 – 10FA170 ET15<br />
18306 2850 3520 3-10FA170<br />
14800 2860 3450 3-5FA120<br />
<strong>Lifting</strong>/<br />
Turning Holes<br />
<strong>Lifting</strong>/<br />
Turning Holes<br />
10T SWL Chains<br />
with swiftlift<br />
clutches<br />
10T SWL Chains<br />
with swiftlift<br />
clutches<br />
10T SWL Chains<br />
with swiftlift<br />
clutches<br />
Two hook crane or<br />
two cranes<br />
Two hook crane or<br />
two cranes<br />
Two hook crane or<br />
two cranes<br />
ET21 ET21 or ET20 Crane<br />
ET4 / ET5<br />
ET4 (or ET5) /<br />
ET20<br />
Crane<br />
SOUTH ISLAND REGION<br />
Nelson 03 543 8330<br />
Blenheim 03 579 1332<br />
Amberley 03 314 8455<br />
Christchurch 03 344 3500<br />
Christchurch East 03 376 4185<br />
Oamaru 03 434 3062<br />
Cromwell 03 445 4760<br />
Winton 03 236 6044<br />
Invercargill 03 214 6470<br />
JunE 2011