23.12.2012 Views

Lifting EquipmEnt - Hynds

Lifting EquipmEnt - Hynds

Lifting EquipmEnt - Hynds

SHOW MORE
SHOW LESS

You also want an ePaper? Increase the reach of your titles

YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.

<strong>Lifting</strong><br />

<strong>EquipmEnt</strong><br />

■ Purpose Designed ■ Large Range<br />

0800 wE pipE (93 7473)<br />

www.hynds.co.nz<br />

D10.1 <strong>Lifting</strong> <strong>EquipmEnt</strong>


<strong>Hynds</strong> pipe Systems utilise swiftlift (or pin head) anchors<br />

in its concrete products for the purpose of safe product<br />

handling during manufacture and on site installation.<br />

The swiftlift system comprises certified lifting pins, which are embedded in the concrete product during manufacture, and<br />

proprietary lifting ‘clutches’ which grasp the pins during lifting. Swiftlifts must be used in accordance with the manufacturers<br />

specification. and drying, to high loading installations underneath highways and deep embankments.<br />

Full Manufacturers Literature<br />

■ www.reids.com.au<br />

■ www.ramset.co.nz<br />

As the manufacturers of concrete products,<br />

<strong>Hynds</strong> Pipe Systems requires that a spreader beam be used<br />

where a product is being lifted and the lifting chains would<br />

exert an inward crushing force on the walls of the product.<br />

The products that should be lifted with the use of<br />

a spreader beam include:<br />

■ Manholes<br />

■ Flanged Bases<br />

■ Cesspits<br />

■ Wing Walls<br />

■ Septic Tanks<br />

■ Grease Traps<br />

■ Oil and Grit Interceptors<br />

<strong>Hynds</strong> can supply two types of spreader beam as required.<br />

Each beam is adjustable and can handle all flange bases and<br />

risers from 1050 to 2050 diameter.<br />

Note: Tanks require use of two spreader beams.<br />

Slings<br />

The longer the slings the lower the load on the anchors.<br />

For example at an included angle of 170° the load on each<br />

sling is six times the weight of the actual load being lifted.<br />

Important Notes:<br />

■ Only use the sling at an angle of less than 60°.<br />

■ Do not make the sling length shorter than the distance<br />

between the two anchors, which will ensure the sling<br />

angle will be less than 60°.<br />

Figure 2: Elevation/cross section based on Figure 1<br />

clutch<br />

slot<br />

Option A (Spreaderb)<br />

Installation<br />

1. Remove R-clip and lock pin from spreader bar.<br />

2. Place spreader bar on top of product and adjust<br />

spreader length to match width of product.<br />

3. Fit lock pin and R-clip.<br />

4. Make sure spreader bar is right way up,<br />

(widest chain notch on top).<br />

5. Fit chain links into notches at the end of the spreader,<br />

with the length of chain from notches being the<br />

same on both sides of the product to make the<br />

spreader level.<br />

6. Check that the length of the lifting chains above the<br />

spreader bar are at least as long as the length of the<br />

spreader beam. Note: Angle of chain to be less than<br />

60˚. The longer the slings the lower the load on the<br />

anchors. Refer to figure 4 for more information.<br />

7. The lifting clutch is attached to the swiftlift anchor by<br />

lowering the clutch slot over the anchor and rotating<br />

the clutch tab until it rests on the concrete surface with<br />

the tab on the side that will be uppermost when lifting,<br />

refer to diagrams. As the load is lifted with the anchor in<br />

shear the clutch comes into contact<br />

with the concrete.<br />

This transfers the lifting force into the concrete and the<br />

anchor prevents the clutch slipping out of<br />

the recess.<br />

Note: If the lifting clutch is not attached properly it can slip from the<br />

swiftlift or the swiftlift could fail, resulting in the load dropping.<br />

Figure 1: Swiftlift <strong>Lifting</strong> Clutch<br />

handle<br />

tab<br />

lift<br />

direction<br />

Figure 2: Swiftlift lifting operation<br />

lift


Option B (Spreaderba)<br />

Installation<br />

1. Remove R-clip and lock pin from spreader bar.<br />

2. Place spreader bar on top of product and adjust<br />

spreader length to match width of product.<br />

3. Fit lock pin and R-clip.<br />

4. Check that the length of the lifting chains above the<br />

spreader bar are at least as long as the length of the<br />

spreader beam. Note: Angle of chain to be less than<br />

60˚. The longer the slings the lower the load on the<br />

anchors. Refer to figure 4 for more information.<br />

5. The lifting clutch is attached to the swiftlift anchor by<br />

lowering the clutch slot over the anchor and rotating<br />

the clutch tab until it rests on the concrete surface with<br />

the tab on the side that will be uppermost when lifting,<br />

refer to diagrams. As the load is lifted with the anchor in<br />

shear the clutch comes into contact with the concrete.<br />

This transfers the lifting force into the concrete and the<br />

anchor prevents the clutch slipping out of the recess.<br />

Note: If the lifting clutch is not attached properly it can slip from the<br />

swiftlift or the swiftlift could fail, resulting in the load dropping.<br />

Table 1: product information.<br />

product Code Description<br />

CHAINSLG1.5<br />

Chain 3 Legged Sling c/w shortening<br />

clutch<br />

LIFTCHAIN3 <strong>Lifting</strong> Chain 3 Legged<br />

SL1.3 Swiftlift 1.3 tonne<br />

SL2.5 Swiflift 2.5 tonne<br />

SL5.0 Swiftlift 5.0 tonne<br />

SPREADERB Spreader Beam<br />

SPREADERBA<br />

unload<br />

Figure 4: <strong>Lifting</strong> of a manhole/flange base<br />

Spreader Beam c/w<br />

chains attached<br />

D10.1 <strong>Lifting</strong> Equipment<br />

Spreader beam with lock pin and R-clip fitted.<br />

Figure 3: Safe <strong>Lifting</strong>.<br />

30˚<br />

5.2t 5.2t<br />

6t<br />

60˚<br />

6t<br />

90˚<br />

7t 7t<br />

10t<br />

120˚<br />

10t<br />

20t 150˚ 20t<br />

60t 170˚ 60t<br />

10 tonne load<br />

lifting


pipe Code Description<br />

2100JACZSRJPC<br />

2100SRJ1.5ZPC<br />

2100SRJ2ZPC<br />

2300SRJXHYS<br />

(165mm thick wall)<br />

2300SRJYHYS<br />

(165mm thick wall)<br />

2300SRJZHYS<br />

(165mm thick wall)<br />

2300JACZSRJ<br />

(225mm thick wall)<br />

2300SRJ1.5ZHYS<br />

(225mm thick wall)<br />

2550SRJXHYS<br />

2550SRJYHYS<br />

2550SRJX.TWHYS<br />

Notes:<br />

2550SRJZHYS<br />

2550JACZSRJ<br />

3000SRJZHYS<br />

3000JACZSRJ<br />

3000SRJZHYS<br />

3050SRJZHYS<br />

NORTHERN REGION<br />

Precast Jacking Pipe<br />

2100 x 2.44m SRJ<br />

CL4<br />

Precast Pipe<br />

2100mm x 2.44m<br />

SRJZ CL6<br />

Precast Pipe<br />

2100mm x 2.44m<br />

SRJZ CL8<br />

Hyspec Pipe<br />

2300mm x 2.72m<br />

SRJ CL2<br />

Hyspec Pipe<br />

2300mm x 2.72m<br />

SRJ CL3<br />

Hyspec Pipe<br />

2300mm x 2.72m<br />

SRJ CL4<br />

Hyspec<br />

2300mm x 2.72m<br />

SRJ 1.5Z<br />

Hyspec<br />

2300mm x 2.72m<br />

SRJ 1.5Z<br />

Hyspec Pipe<br />

2550mm x 2.45m<br />

SRJ CL2<br />

Hyspec Pipe<br />

2550mm x 2.45m<br />

SRJ CL3<br />

Hyspec Pipe<br />

2550mm x 2.72m<br />

SRJ CL2 thick wall<br />

Hyspec Pipe<br />

2550mm x 2.72m<br />

SRJ CL4<br />

Jacking Pipe<br />

2550mm x 2.72m<br />

SRJ CL4<br />

Hyspec Pipe<br />

3000mm x 2.695m<br />

Jack CL4 SRJ<br />

Hyspec Pipe<br />

3000mm x 2.695m<br />

Jack CL4 SRJ<br />

Hyspec Pipe<br />

3000mm x 2.695m<br />

Jack CL4 SRJ<br />

Hyspec Pipe<br />

3050mm x 2.72m<br />

SRJ CL3<br />

Whangarei 09 438 7305<br />

Warkworth 09 425 9837<br />

Albany 09 415 9259<br />

Avondale 09 820 0122<br />

Penrose 09 579 5605<br />

Manukau 09 273 3053<br />

Pukekohe 09 237 1274<br />

CENTRAL REGION<br />

Hamilton 07 847 3193<br />

Tauranga 07 571 6955<br />

Rotorua 07 348 9394<br />

Te Kuiti 07 878 8326<br />

Taupo 07 378 9915<br />

CAPITAL REGION<br />

Hastings 06 879 8989<br />

New Plymouth 06 759 8157<br />

Palmerston Nth 06 357 2638<br />

Masterton 06 377 4474<br />

Kapiti 04 296 1125<br />

Petone 04 568 0933<br />

Kaiwharawhara 04 472 4172<br />

Disclaimer: While every effort has been made to ensure that the information in this document is correct and accurate, users of <strong>Hynds</strong> product or information within<br />

this document must make their own assessment of suitability for their particular application. Product dimensions are nominal only, and should be veri� ed if critical to<br />

a particular installation. No warranty is either expressed, implied, or statutory made by <strong>Hynds</strong> unless expressly stated in any sale and purchase agreement entered<br />

into between <strong>Hynds</strong> and the user.<br />

0800 wE pipE (93 7473)<br />

www.hynds.co.nz<br />

mass<br />

(kg)<br />

■ On site Unloading & Storage responsibility to the contractor<br />

■ On site Tilting/Rotating responsibility to the contractor<br />

technical note: Handling large Ø pipes<br />

Overall<br />

length O.D.<br />

internal<br />

Swiftlifts<br />

<strong>Lifting</strong>/<br />

turning<br />

holes/<br />

External<br />

Swiftlifts<br />

D10.1 <strong>Lifting</strong> Equipment<br />

Rotating<br />

Beam id<br />

no<br />

9273 2595 2500 3-5FA170 4 – 5FA170 ET13<br />

9314 2595 2500 3-5FA170 4 – 5FA170 ET13<br />

9430 2595 2500 3-5FA170 4 – 5FA170 ET13<br />

8921 2860 2630 3-5FA120<br />

8982 2860 2630 3-5FA120<br />

9082 2860 2630 3-5FA120<br />

<strong>Lifting</strong>/<br />

Turning Holes<br />

<strong>Lifting</strong>/<br />

Turning Holes<br />

<strong>Lifting</strong>/<br />

Turning Holes<br />

12094 2860 2700 – 4 – 10FA170<br />

12180 2860 2700 – 4 – 10FA170<br />

8225 2590 2850 3-5FA120<br />

8382 2590 2850 3-5FA120<br />

11374 2860 2850 3-5FA120<br />

11400 2860 2850 3-5FA120<br />

<strong>Lifting</strong>/<br />

Turning Holes<br />

<strong>Lifting</strong>/<br />

Turning holes<br />

<strong>Lifting</strong>/<br />

Turning Holes<br />

<strong>Lifting</strong>/<br />

Turning Holes<br />

11400 2860 2850 3-5FA120 4 – 10FA150<br />

ET2<br />

ET2<br />

ET2<br />

ET18<br />

/ET15<br />

ET18<br />

/ET15<br />

ET1 / ET5<br />

ET1 / ET5<br />

installation<br />

Beam Details<br />

5T SWL Chains<br />

with swiftlift<br />

clutches<br />

5T SWL Chains<br />

with swiftlift<br />

clutches<br />

5T SWL Chains<br />

with swiftlift<br />

clutches<br />

ET2 / ET22<br />

(or ET20)<br />

ET2 / ET22<br />

(or ET20)<br />

ET2 / ET22<br />

(or ET20)<br />

10T SWL Chains<br />

with swiftlift<br />

clutches<br />

10T SWL Chains<br />

with swiftlift<br />

clutches<br />

ET1 (or ET5) /<br />

ET22 & ET20<br />

ET1 & ET20 /<br />

ET5 & ET20<br />

machinery<br />

required on site<br />

for flipping pipe<br />

(suitable<br />

capacity)<br />

Two hook crane<br />

or two cranes<br />

Two hook crane<br />

or two cranes<br />

Two hook crane<br />

or two cranes<br />

Crane of<br />

suitable capacity<br />

Crane of<br />

suitable capacity<br />

Crane of<br />

suitable capacity<br />

Two hook crane<br />

or two cranes<br />

Two hook crane<br />

or two cranes<br />

Crane of<br />

suitable capacity<br />

Crane of<br />

suitable capacity<br />

ET1 ET1 / ET20 Crane<br />

ET1 ET1 / ET20 Crane<br />

ET18<br />

/ET15<br />

18306 2850 3520 3-10FA170 4 – 10FA170 ET15<br />

18306 2850 3520 3-10FA170 4 – 10FA170 ET15<br />

18306 2850 3520 3-10FA170<br />

14800 2860 3450 3-5FA120<br />

<strong>Lifting</strong>/<br />

Turning Holes<br />

<strong>Lifting</strong>/<br />

Turning Holes<br />

10T SWL Chains<br />

with swiftlift<br />

clutches<br />

10T SWL Chains<br />

with swiftlift<br />

clutches<br />

10T SWL Chains<br />

with swiftlift<br />

clutches<br />

Two hook crane or<br />

two cranes<br />

Two hook crane or<br />

two cranes<br />

Two hook crane or<br />

two cranes<br />

ET21 ET21 or ET20 Crane<br />

ET4 / ET5<br />

ET4 (or ET5) /<br />

ET20<br />

Crane<br />

SOUTH ISLAND REGION<br />

Nelson 03 543 8330<br />

Blenheim 03 579 1332<br />

Amberley 03 314 8455<br />

Christchurch 03 344 3500<br />

Christchurch East 03 376 4185<br />

Oamaru 03 434 3062<br />

Cromwell 03 445 4760<br />

Winton 03 236 6044<br />

Invercargill 03 214 6470<br />

JunE 2011

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!