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The Delft Sand, Clay & Rock Cutting Model, 2019a

The Delft Sand, Clay & Rock Cutting Model, 2019a

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<strong>Rock</strong> <strong>Cutting</strong>: Atmospheric Conditions.<br />

Once the internal friction angle is found, the cohesion can be determined as:<br />

<br />

<br />

UCS 1<br />

sin UCS<br />

c 2 <br />

<br />

cos <br />

2<br />

r<br />

(8-8)<br />

So the Mohr-Coulomb relation is:<br />

UCS r 1 UCS r 1<br />

<br />

2 r 2 r 2<br />

r<br />

<br />

<br />

(8-9)<br />

8.2.2. Brittle versus Ductile.<br />

<strong>The</strong> terms ductile failure and brittle failure are often used in literature for the failure of materials with shear strength<br />

and tensile strength, but what do the words ductile and brittle mean?<br />

In materials science, ductility is a solid material's ability to deform under tensile stress; this is often<br />

characterized by the material's ability to be stretched into a wire. Malleability, a similar property, is a<br />

material's ability to deform under compressive stress; this is often characterized by the material's ability<br />

to form a thin sheet by hammering or rolling. Both of these mechanical properties are aspects of plasticity,<br />

the extent to which a solid material can be plastically deformed without fracture. Ductility and<br />

malleability are not always coextensive – for instance, while gold has high ductility and malleability, lead<br />

has low ductility but high malleability. <strong>The</strong> word ductility is sometimes used to embrace both types of<br />

plasticity.<br />

A material is brittle if, when subjected to stress, it breaks without significant deformation (strain). Brittle<br />

materials absorb relatively little energy prior to fracture, even those of high strength. Breaking is often<br />

accompanied by a snapping sound. Brittle materials include most ceramics and glasses (which do not<br />

deform plastically) and some polymers, such as PMMA and polystyrene. Many steels become brittle at<br />

low temperatures (see ductile-brittle transition temperature), depending on their composition and<br />

processing. When used in materials science, it is generally applied to materials that fail when there is<br />

little or no evidence of plastic deformation before failure. One proof is to match the broken halves, which<br />

should fit exactly since no plastic deformation has occurred. Generally, the brittle strength of a material<br />

can be increased by pressure. This happens as an example in the brittle-ductile transition zone at an<br />

approximate depth of 10 kilometers in the Earth's crust, at which rock becomes less likely to fracture,<br />

and more likely to deform ductile.” (Source Wikipedia).<br />

<strong>Rock</strong> has both shear strength and tensile strength and normally behaves brittle. If the tensile strength is high the<br />

failure is based on brittle shear, but if the tensile strength is low the failure is brittle tensile. In both cases chips<br />

break out giving it the name Chip Type. So rock has true brittle behavior. Under hyperbaric conditions however,<br />

the pore under pressures will be significant, helping the tensile strength to keep cracks closed. <strong>The</strong> result is a much<br />

thicker crushed zone that may even reach the surface. Crushing the rock is called cataclastic behavior. Since the<br />

whole cutting process is dominated by the crushed zone, this is named the Crushed Type. Due to the high pore<br />

under pressures the crushed material sticks together and visually looks like a ductile material. That’s the reason<br />

why people talk about ductile behavior of hyperbaric rock. In reality it is cataclastic behavior, which could also be<br />

named pseudo-ductile behavior.<br />

Now whether the high confining pressure result from a high hyperbaric pressure or from the cutting process itself<br />

is not important, in both cases the pseudo-ductile behavior may occur. Figure 8-2 shows the stress-strain behavior<br />

typical for brittle and ductile behavior. Based on this stress-strain behavior the term ductile is often used for rock,<br />

but as mentioned before this is the result of cataclastic failure.<br />

Gehking (1987) stated that pseudo-ductile behavior will occur when the ratio UCS/BTS15. For 9

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