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Water & Wastewater Asia November/December 2021

Water & Wastewater Asia is an expert source of industry information, cementing its position as an indispensable tool for trade professionals in the water and wastewater industry. As the most reliable publication in the region, industry experts turn this premium journal for credible journalism and exclusive insight provided by fellow industry professionals. Water & Wastewater Asia incorporates the official newsletter of the Singapore Water Association (SWA).

Water & Wastewater Asia is an expert source of industry information, cementing its position as an indispensable tool for trade professionals in the water and wastewater industry. As the most reliable publication in the region, industry experts turn this premium journal for credible journalism and exclusive insight provided by fellow industry professionals. Water & Wastewater Asia incorporates the official newsletter of the Singapore Water Association (SWA).

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NOVEMBER / DECEMBER <strong>2021</strong><br />

www.waterwastewaterasia.com<br />

ABB’s technology addresses<br />

water scarcity in Singapore<br />

Key trends to focus for 2022:<br />

The digital opportunity of<br />

the water industry<br />

Filter press with AODD pumps


TECHNOLOGY THAT’S TRUSTED THE WORLD OVER<br />

<strong>Water</strong> authorities across the globe rely on our data-driven solutions to advance<br />

productivity, safety, operations, sustainability and financial performance.<br />

MONITORING<br />

& CONTROL<br />

ANALYTICS<br />

TELEMETRY<br />

CONSULTANCY


CONTENTS<br />

16<br />

42<br />

CONTENTS<br />

04 Editor’s Note<br />

06 News<br />

56 SWA Newsletter<br />

63 What’s Next?<br />

64 Advertisers’ Index<br />

SINGAPORE FOCUS<br />

16 Safeguarding water systems<br />

5 MINUTES WITH<br />

18 In-Situ brings innovations to<br />

new fluorometers<br />

20 The future of water<br />

conservation: Promoting<br />

sanitation and product<br />

innovation help meet future<br />

water needs<br />

ENVIRONMENTAL REPORT<br />

22 Strategic solutions for riskmitigation<br />

24 Growth for unconventional<br />

water resources as climate<br />

change cities<br />

25 New filtering method<br />

promises safe drinking water<br />

production<br />

2 WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong>


CONTENTS<br />

44<br />

50<br />

62<br />

IN THE FIELD<br />

26 Sludge as a resource: A look at<br />

thermal hydrolysis in <strong>Asia</strong><br />

29 ABB’s technology addresses<br />

water scarcity in Singapore<br />

31 Royal HaskoningDHV’s<br />

Aquasuite automates water<br />

production and distribution for<br />

Vitens<br />

34 PC-based control platform<br />

optimises water treatment<br />

product dosing<br />

FOCUS<br />

37 Key trends to focus for 2022:<br />

The digital opportunity of the<br />

water industry<br />

40 Size matters: To achieve<br />

circularity, we need scale<br />

42 Process automation in<br />

seawater desalination<br />

44 Keeping a good overview:<br />

VEGAPULS 11 delivers level<br />

readings from remote areas<br />

VIEWPOINT<br />

47 Industrial wastewater challenge<br />

HOTSEAT<br />

50 Filter press with AODD pumps<br />

52 StormHarvester joins Wessex <strong>Water</strong><br />

in AI wastewater network rollout<br />

54 Energy management: Using variable<br />

frequency drive to improve process<br />

mixing efficiency<br />

ON OUR RADAR<br />

60 Tsurumi equips MMR-series of<br />

submersible mixers with IE3 motor<br />

61 A leak heard: Wavin launches its<br />

first pipe fitting with leak alert<br />

feature<br />

62 Andritz launches AI-supported<br />

polymer dosage system<br />

WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong> 3


FROM THE EDITOR<br />

Heading into the final months of <strong>2021</strong>, the year will soon fly by as here marks the last issue<br />

of <strong>Water</strong> & <strong>Wastewater</strong> <strong>Asia</strong> for the year. Looking back, the COVID-19 pandemic and its<br />

repercussions have continued into <strong>2021</strong> – more new variants of the virus have emerged,<br />

and the path to the largest vaccination programme in the history of mankind has been a<br />

challenging journey. Other news stories that have made the year include major cyberattacks<br />

that impact livelihoods and disrupt supply chains, and the pressing need to accelerate<br />

efforts against climate change.<br />

Dubbed a “turning point for humanity” to reverse the climate crisis, the COP26 global<br />

climate summit in Glasgow, which is on-going at the point of writing, is seen crucial if<br />

climate change is to be brought under control. UK’s Prime Minister Boris Johnson even<br />

described the event as a “moment of truth”, and said: “I hope world leaders will hear them<br />

and come to Glasgow ready to answer them with decisive action. Together, we can mark<br />

the beginning of the end of climate change – and end the uncertainty once and for all.”<br />

In this issue, Markus Brandstetter, CTO at Grundfos, cited an Intergovernmental Panel<br />

on Climate Change (IPCC) report, which pointed out climate change is intensifying the<br />

water cycle, bringing with it more intense rainfall and associated flooding, as well as more<br />

intense droughts in many regions. However, he also highlighted countries have been taking<br />

“actionable steps” towards decarbonisation, and said: “Governments and industries are<br />

now focused on renewable and clean energy to reduce greenhouse gas emissions, with the<br />

ambition of reaching net zero. However, with limited resources in the face of a brutalising<br />

pandemic, the water industry needs to move strategically to meet sustainability goals.” To<br />

find out more, flip to page 37.<br />

On use cases, VEGA’s radar level measuring instruments have provided readings for<br />

ecologically-friendly water management in Belgium. The instrument contains a radar<br />

microchip that was optimised for the requirements of level measurement, allowing the<br />

Flanders Environment Agency to gain “better insight into its water supply and distribution<br />

reality, and to calibrate hydrological models”. Find out more about the project on page 44.<br />

As we close off the chapter for <strong>2021</strong>, we are also looking forward to new possibilities and<br />

opportunities over the horizon the coming new year might bring forth. Do continue staying<br />

safe, and happy holidays in advance from all of us at <strong>Water</strong> & <strong>Wastewater</strong> <strong>Asia</strong>.<br />

Cheers,<br />

Pang Yanrong<br />

<strong>2021</strong>: A BUMPY<br />

YEAR FILLED<br />

WITH BIG<br />

CHANGES<br />

Published by<br />

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PABLO SINGAPORE<br />

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@waterwastewaterasia<br />

<strong>Water</strong> & <strong>Wastewater</strong> <strong>Asia</strong><br />

incorporates the official newsletter<br />

of Singapore <strong>Water</strong> Association<br />

4 WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong>


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• Identify faults early and minimize<br />

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• Achieve the delicate balance<br />

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• Local and remote access to your<br />

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A world of data at your fingertips<br />

The Elektra digital dosing pump controller from SEKO allows<br />

you to monitor and manage your dosing equipment 24/7 via<br />

smartphone for a new standard in operational efficiency and<br />

accessibility in water-treatment applications.<br />

www.seko.com<br />

Scan me to find out more


NEWS<br />

PUB AWARDS CONTRACT<br />

TO INSTALL “WORLD’S<br />

LARGEST” CERAMIC<br />

MEMBRANE BIOREACTOR<br />

FACILITY AT TUAS WATER<br />

RECLAMATION PLANT<br />

The Tuas WRP will treat industrial used water at a treatment capacity of 75,000m 3 /day<br />

(Photo credit: Yamin Ohmar/Unsplash)<br />

PUB, Singapore’s national water agency,<br />

has appointed Koh Brothers Building &<br />

Civil Engineering to install the mechanical,<br />

electrical, instrumentation, controls and<br />

automation (MEICA) equipment for the first of<br />

Tuas <strong>Water</strong> Reclamation Plant’s (WRP) two<br />

Industrial Liquids Modules (ILMs), which will<br />

treat industrial used water.<br />

The contract, valued at S$200.7 million<br />

(US$148.7m), includes the installation of<br />

process equipment and a ceramic membrane<br />

bioreactor (MBR) system. According to PUB,<br />

the Tuas WRP will house the world’s largest<br />

ceramic MBR facility when completed, with a<br />

treatment capacity of 75,000m 3 daily. Works<br />

are scheduled to commence this <strong>November</strong>,<br />

and ILM1 will be commissioned by 2025.<br />

To assess the feasibility of deploying<br />

ceramic MBR technology, PUB operated a<br />

demonstration plant with a daily treatment<br />

capacity of 4,550m 3 at Jurong WRP since<br />

2014. The system was found to be resilient<br />

against chemical damage, and was able<br />

to treat high-strength industrial used water<br />

effectively to produce high-quality treated<br />

effluent. In addition, ceramic membranes<br />

are projected to have a longer lifespan as<br />

compared to polymeric membranes.<br />

Yong Wei Hin, director, Deep Tunnel<br />

Sewerage System Phase 2 (DTSS2), PUB,<br />

commented: “The deployment of ceramic<br />

MBR technology is significant in finally<br />

closing our water loop as we are now able to<br />

reclaim the industrial used water stream for<br />

reuse. This will ensure a more resilient and<br />

sustainable water supply for Singapore.”<br />

Tuas WRP is a key component of PUB’s<br />

DTSS2 project, and will be equipped to<br />

receive both industrial and domestic used<br />

water streams from two separate deep<br />

tunnels for treatment. The plant, with an initial<br />

treatment capacity of 800,000m 3 per day, will<br />

be co-located with the National Environment<br />

Agency’s Integrated Waste Management<br />

Facility to collectively form Tuas Nexus,<br />

which integrates solid waste and used water<br />

treatment processes to harness various<br />

synergies that will improve overall plant<br />

performance and optimise land use.<br />

The DTSS2 is a $6.5 billion infrastructure<br />

project that will enhance Singapore’s water<br />

sustainability by enhancing PUB’s capability<br />

to reclaim and recycle water in an endless<br />

cycle. Upon completion in 2025, it will<br />

convey used water via deep tunnels from the<br />

western part of Singapore to Tuas WRP for<br />

treatment.<br />

DTSS Phase 1, which covers eastern<br />

Singapore and channels used water to<br />

Changi WRP, was completed in 2008.<br />

THAMES WATER SELECTS SAMOTICS AS<br />

PREDICTIVE MAINTENANCE PARTNER<br />

Samotics has been selected by Thames<br />

<strong>Water</strong> Utilities as its sole supplier for electrical<br />

signature analysis (ESA) technology through<br />

at least 2025. Under the agreement, the<br />

former is tasked to provide ESA monitoring<br />

technology and services for Thames <strong>Water</strong>’s<br />

equipment fleet, with an option to renew for<br />

another five years at the end of the initial term.<br />

The award is part of Thames <strong>Water</strong>’s strategy<br />

to achieve cost-effective reliability through<br />

the condition-based maintenance (CBM)<br />

of its critical equipment. To that end, three<br />

tenders were issued, for three different CBM<br />

technologies – vibration, thermography and<br />

ESA. ESA is the company’s technology of<br />

choice for its fleet of submerged assets,<br />

whose location makes it hard to acquire<br />

high-frequency data. Because the electrical<br />

data used in ESA can be captured remotely<br />

in the motor control centre, it eliminates the<br />

need to install sensors on or even near the<br />

equipment.<br />

The use of electrical data is said to have two<br />

other advantages for Thames <strong>Water</strong>’s overall<br />

monitoring strategy. All CBM technologies<br />

detect a broad range of mechanical faults,<br />

and ESA is “the only one” that can detect<br />

electrical faults, which cause up to 30% of<br />

equipment failures. CBM technology can also<br />

report on energy efficiency, which Thames<br />

<strong>Water</strong> will use to help achieve its goal of net<br />

zero carbon by 2030.<br />

Tim van Leeuwen, head of sales at Samotics,<br />

said: “Thames <strong>Water</strong> did an incredible amount<br />

of groundwork for this initiative, so they could<br />

install working technology at scale from the<br />

start. We are honoured and delighted to be<br />

their long-term partner for electrical signature<br />

analysis.”<br />

6 WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong>


NEWS<br />

OXYMEM NAMED AMONG<br />

WINNERS OF £36M<br />

WATER BREAKTHROUGH<br />

CHALLENGE<br />

OxyMem membrane aerated biofilm reactor (MABR)<br />

technology will be used in the Anglian <strong>Water</strong> Triple Carbon<br />

Reduction project, named as one of the nine winners of<br />

Ofwat’s <strong>Water</strong> Breakthrough Challenge, sharing in £36<br />

million (US$49.4m) to deliver wide scale, transformational<br />

change to benefit customers, society, and the environment.<br />

Run by Ofwat and Nesta Challenges, in partnership with<br />

Arup, the <strong>Water</strong> Breakthrough Challenge is the second<br />

competition deliver under Ofwat’s £200m (US$274.5m)<br />

Innovation Fund.<br />

SOFREL<br />

ChlorIN<br />

A COMPLETE SOLUTION<br />

FOR REAL-TIME CHLORINE<br />

TREND MONITORING<br />

OxyMem MABR technology will be employed in the<br />

project to support for water and wastewater customers.<br />

For instance, it will be used to eliminate N2O process<br />

emissions from secondary wastewater treatment and<br />

the associated climate impact on customers through<br />

integration of new to market technologies, improve<br />

energy efficiency of secondary wastewater treatment<br />

and quantify the potential savings that can be passed<br />

on to customers, and validate how the approach can be<br />

scaled up and implemented across the waters sector for<br />

all customers.<br />

John McConomy, commercial director for OxyMem,<br />

commented: “Through the <strong>Water</strong> Breakthrough<br />

Challenge Triple Carbon Reduction project, water<br />

treatment professionals will gain valuable insight into<br />

how wastewater can be effectively and safely treated<br />

and returned to the environment using significantly<br />

less energy and lower greenhouse gas emissions than<br />

traditional treatment systems. As N2O emissions are<br />

about 300 times more harmful than CO2, reducing this<br />

emission using MABR technology could have a profound<br />

impact on the environment and help tackle climate<br />

change.<br />

Trend monitoring and<br />

alert station<br />

Stand-alone and communicative<br />

solution<br />

<strong>Water</strong>proof & battery powered data<br />

logger<br />

Optimisation of network performance<br />

Installation ease<br />

“Knowledge gained from this initiative will provide<br />

designers with confidence to tailor more sustainable<br />

new-build treatment solutions and could help reduce<br />

energy and emissions on the thousands of existing<br />

treatment plants across England and Wales over the next<br />

decade as the industry strives to achieve 2030 Net Zero<br />

Emission goals.”<br />

www.lacroix-environment.com<br />

WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong> 7


NEWS<br />

GRUNDFOS INTRODUCES NEW GROUNDWATER<br />

PUMP CONTROLLER TO ADVANCE APAC’S SMART<br />

AGRICULTURE FUTURE<br />

Grundfos has launched the LC232 Controller<br />

to four markets in the <strong>Asia</strong>-Pacific region,<br />

namely Indonesia, Thailand, Australia<br />

and New Zealand. The LC232 Controller<br />

utilises smart technology to bring ease of<br />

use, monitoring capabilities, and greater<br />

connectivity.<br />

Increasingly, smart agricultural solutions aim<br />

to optimise productivity and meet the key<br />

challenges farmers face, including regular<br />

equipment maintenance, being labour<br />

intensive to keep track of operations, and<br />

ensuring resources are used precisely and<br />

efficiency. A key area where smart technology<br />

needs to play a bigger role in is groundwater<br />

intake, which is becoming increasingly<br />

important in agricultural production.<br />

The LC232 Controller allows for remote<br />

monitoring and access of submersible<br />

borehold pumps, enabling intelligent control<br />

right at operator’s fingertips. The Bluetoothenabled<br />

solution allows users to monitor,<br />

control, and schedule water use from their<br />

smartphone with the intuitive Grundfos Go<br />

Remote app, which is available for both<br />

iOS and Android operating systems. Users<br />

can manage tasks anytime when in range,<br />

reducing the need for manpower and lowing<br />

operational costs.<br />

The Grundfos Go Remote app also alerts the<br />

user via a series of alarms that indicate issues<br />

such as pump overheating, dry-run, or highwater<br />

levels. Users can easily access pump<br />

diagnostics, create, and email reports on-site<br />

from the app. This ensures users can quickly<br />

address any operational issues, reducing<br />

unnecessary downtime and maintenance<br />

costs, and ultimately extend the lifespan of<br />

their submersible borehole pumps.<br />

Commenting on the launch of the new<br />

solution, Rick Holland, senior regional sales<br />

director, water utility – <strong>Asia</strong>-Pacific and<br />

country director Australia, said: “Agriculture is<br />

an important industry across <strong>Asia</strong>-Pacific, but<br />

it is also rightfully considered to be one of the<br />

most resource and labour-intensive industries.<br />

The LC232 Controller from Grundfos<br />

“With the LC232 Controller, we have created<br />

an industry-first that empowers them with<br />

greater control and functionality on their<br />

groundwater systems, so that they can focus<br />

their time and energy on other agricultural<br />

processes and help drive agricultural<br />

productivity to greater heights.”<br />

Designed for applications with one or two<br />

pumps, the LC232 Controller is also ideal<br />

for water intake applications in private<br />

installations or smaller waterworks, as well<br />

as water lowering on construction sites.<br />

Other applications include tank emptying<br />

or filling applications with float switch or<br />

analogue travel transmitters. Supporting up<br />

to five control levels for both analogue level<br />

transmitter or float switch operations, the<br />

LC232 Controller allows users to avoid over<br />

pumping their borehole in water intake or<br />

irrigation applications.<br />

KEMIRA OPENS NEW R&D CENTRE IN SHANGHAI<br />

Kemira has opened its new <strong>Asia</strong>-Pacific R&D biodegradable and recyclable products in the<br />

centre in Pujiang Town, Shanghai, China, <strong>Asia</strong>n region.<br />

to meet the growing market demand and<br />

accelerate efforts to develop renewable, The 24,000sqm R&D centre will offer<br />

bleaching, sizing, polymers, coagulants and<br />

biomaterial expertise as well as application<br />

solutions to China and <strong>Asia</strong>-Pacific markets. It<br />

will serve Kemira’s paper and board customer<br />

base as well as water treatment growth<br />

initiatives in the region.<br />

cost-conscious and environmentally focused<br />

markets.”<br />

The new centre will also work with Kemira’s<br />

Nanjing ang Yanzhou sites in China, and its<br />

Ulsan site in South Korea to develop consistent<br />

production processes, and source new raw<br />

materials and end products. It is an integral part<br />

of Kemira’s global R&D network, in collaboration<br />

with other Kemira research centres based in<br />

Espoo in Finland, and Atlanta in the US, to<br />

deliver innovation into global markets.<br />

Michelle Xiao, director of technology, R&D,<br />

<strong>Asia</strong>-Pacific, Kemira, commented: “With<br />

the increasing market need for sustainable<br />

materials in China, we have expanded our<br />

polymer and biomaterial research capabilities<br />

to better serve our customers, and help<br />

them stay competitive in the fast-paced,<br />

Matthew Pixton, CTO for Kemira, concluded:<br />

“This new R&D centre will help us develop<br />

innovative products and focus on meeting<br />

the needs for both our local customers by<br />

providing a short turnaround time and our<br />

global customers working on long-term<br />

projects.”<br />

8 WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong>


NEWS<br />

WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong> 9


NEWS<br />

ARMSTRONG FLUID TECHNOLOGY WINS PROJECT<br />

OF THE YEAR ACCOLADE AT THE PUMP INDUSTRY AWARDS<br />

Armstrong Fluid Technology has<br />

been awarded the Project of the Year<br />

category at the Pump Industry Awards<br />

2020/<strong>2021</strong>.<br />

The winning project was an energy<br />

upgrade carried out by Armstrong<br />

Fluid Technology for the National<br />

Grid. The priorities for National Grid’s<br />

three-story commercial office block<br />

in Solihull, England included the need<br />

to reduce energy costs and improve<br />

environmental performance. The pumps<br />

to be replaced were Holden and Brooke<br />

models manufactured in 2022, ranging<br />

in size from 7.5-37kW. The Armstrong<br />

Design Envelope replacements<br />

delivered a 70% reduction in annual<br />

energy usage, saving £22,400<br />

(US$30.788) per annum in energy costs,<br />

and representing an annual reduction in<br />

carbon emissions of 57,432kg of CO2.<br />

Other aspects of the project<br />

included fast installation, 24/7<br />

remote monitoring for optimisation<br />

of performance throughout the life of<br />

the equipment, and the recycling of<br />

3.5 tons of material from the legacy<br />

pumps removed during the upgrade.<br />

Stephen Hart, sales director – UK,<br />

who accepted the award on behalf<br />

of Armstrong Fluid Technology,<br />

said: “We are extremely proud<br />

to receive the Project of the Year<br />

award. Enormous improvements<br />

in the environmental performance<br />

of buildings are possible with<br />

the latest generation of fluid flow<br />

solutions. We are committed to<br />

help our customers meet their<br />

sustainability targets as well as save<br />

energy. The BPMA awards are so<br />

important, because they celebrate the<br />

highest achievements in design and<br />

implementation of pump technology<br />

and highlight the important role our<br />

industry plays in a sustainable future.”<br />

Armstrong Fluid Technology clinched the Project of the Year award at<br />

the Pump Industry Awards 2020/<strong>2021</strong><br />

DIEHL METERING ADDRESSES NON-REVENUE WATER IN KENYA<br />

Eldoret <strong>Water</strong> and Sanitation (ELDOWAS) has<br />

been supplying water to Eldoret town in the<br />

Rift Valley of Kenya. The water company was<br />

looking to set new standards in customer<br />

satisfaction, but it first had to overcome a<br />

number of network problems. These include<br />

leaks, unreliable billing, and a non-revenue<br />

water rate of 42%, mainly due to fraud and<br />

theft.<br />

To address these issues, ELDOWAS worked<br />

with Diehl Metering and its local partner<br />

Eastern Africa DANCO to implement a pilot<br />

automatic meter reading (AMR) solution.<br />

This marks one of the first projects of its<br />

kind in Kenya, with the scope soon extended<br />

to include some 700 smart water meters.<br />

Through this solution, ELDOWAS can monitor<br />

its network more closely with data collected<br />

by the smart meters and automatically<br />

transferred for access via the IZAR Plus<br />

Portal software.<br />

The impact of the AMR solution has been<br />

“striking”, Diehl Metering described.<br />

In the areas where AMR has been<br />

implemented, non-revenue water is<br />

around 6%, compared to 42% in other<br />

areas. ELDOWAS is also more reactive to<br />

maintenance needs with alarms for leaks<br />

and device anomalies, with most issues<br />

resolved within a week rather than months,<br />

as was the case previously.<br />

A Kenyan water service provider adopts Diehl Metering’s AMR solution to reduce non-revenue water,<br />

improve billing accuracy, and accelerate its reactivity to maintenance issues<br />

Furthermore, billing has been more<br />

accurate, thus increasing customer<br />

satisfaction. The company also benefitted<br />

from greater network efficiency while also<br />

saving water and therefore contributing to a<br />

more sustainable local economy.<br />

10 WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong>


NEWS<br />

SMART SEPARATION SOLUTIONS<br />

FOR WASTEWATER TREATMENT<br />

TECHNOLOGY – AUTOMATION – SERVICE<br />

What works today may not work<br />

tomorrow. Communities and utilities<br />

are facing many challenges: rising<br />

energy costs, aging infrastructure and<br />

equipment, cyber-security concerns,<br />

increasingly stringent regulations,<br />

and the need to perform despite the<br />

pandemic. Being prepared for future<br />

challenges requires a partner like<br />

ANDRITZ – with proven capabilities<br />

in wastewater treatment. Our smart<br />

solutions cover the key process steps,<br />

from screening and thickening to<br />

dewatering and drying – all backed by<br />

customer-oriented service. What’s more,<br />

Metris addIQ – ANDRITZ’s innovative<br />

automation solution, tailor-made for the<br />

industry – brings many tangible benefits<br />

of digitalization: risk minimization, cybersecurity<br />

support, increased efficiency,<br />

and remote operations – all from a<br />

single source!<br />

ANDRITZ AG ⁄ Stattegger Strasse 18 ⁄ 8045 Graz ⁄ Austria ⁄ andritz.com/separation<br />

WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong> 11


NEWS<br />

CITY OF ALICE AND<br />

SEVEN SEAS WATER<br />

ANNOUNCE CONTRACT<br />

TO BUILD FIRST P3<br />

BRACKISH WATER<br />

DESALINATION PLANT<br />

IN TEXAS<br />

The Anderson Road grey water treatment plant project clinches the ICE <strong>2021</strong> Chris Binnie Award for Sustainable<br />

<strong>Water</strong> Management for excellence in civil engineering from the Institution of Civil Engineers<br />

BINNIES CELEBRATES ICE AWARDS WIN FOR<br />

HONG KONG GREY WATER TREATMENT PLANT<br />

The Anderson Road grey water treatment<br />

plant, a project of the <strong>Water</strong> Supplies<br />

Department of the Government of the Hong<br />

Kong Special Administrative Region, has been<br />

awarded the ICE <strong>2021</strong> Chris Binnie Award for<br />

Sustainable <strong>Water</strong> Management. The project<br />

was recognised for its sustainability, innovation<br />

and applicability to new dense, high-rise<br />

developments in the face of decreasing land<br />

and water resources, with emphasis on the<br />

added benefits to society.<br />

As the engineering consultant for this grey<br />

water treatment project, Binnies was involved<br />

in supplying civil engineering services ranging<br />

from planning, design, tendering through to<br />

construction supervision.<br />

The Anderson Road grey water treatment plant<br />

is a district-wide grey water recycling plant;<br />

and has a design capacity of 3,300m 3 /day for<br />

treating the water collected from showers,<br />

wash basins, sinks and laundry machines for<br />

use in toilet flushing and other non-potable<br />

purposes. As a key initiative to build water<br />

supply resilience, this centralised water<br />

recycling system will supply treated grey water<br />

to a 40-hector former quarry site that is being<br />

redeveloped into a new town for a population<br />

of 30,000.<br />

The project is a smart and sustainable<br />

recycling system that will help save<br />

freshwater for other portable purposes,<br />

reduce sewage discharge, and promote<br />

localised water reuse and thus minimise<br />

water conveyance energy and cost.<br />

Various innovations and technologies<br />

were adopted for the project, including<br />

membrane bioreactor technology, which<br />

provides substantially clarified and effluent<br />

for multiple reclaimed water uses. The<br />

raw grey water from the Anderson Road<br />

quarry site will be collected through a dual<br />

sewage collection network, which Binnies<br />

claimed as the first of its kind on a district<br />

scale in Hong Kong.<br />

Sustainability was at the heart of many of<br />

the design decisions for the grey water<br />

recycling system. The low-lying location<br />

of the plant was selected to utilise gravity<br />

in grey water collection and reduce the<br />

long-term energy demand. The project<br />

pioneers the use of a digital-twin solution<br />

for smart monitoring to optimise existing<br />

control systems and maximise asset<br />

and energy performance, thereby leading<br />

to reductions in the plant’s carbon<br />

footprint.<br />

The City of Alice, Texas and Seven Seas<br />

<strong>Water</strong> Group, a provider of water-as-aservice<br />

(WaaS) solutions, have executed<br />

a contract for the construction of a<br />

Public-Private Partnership brackish water<br />

desalination plant to provide fresh drinking<br />

water to the residents of the City of Alice,<br />

Texas. This marks the first Public-Private<br />

Partnership to construct a brackish water<br />

treatment plant in the state of Texas. Seven<br />

Seas <strong>Water</strong> will finance, design, build,<br />

operate, and maintain a brackish water<br />

reverse osmosis (BWRO) plant on land<br />

owned by the city.<br />

Henry Charrabé, CEO of Seven Seas <strong>Water</strong>,<br />

said: “We are proud to provide a new source<br />

of fresh, drinking water for the citizens that<br />

is effective and cost efficient. This model of<br />

a public-private partnership is the blueprint<br />

to help resolve the water and wastewater<br />

infrastructure challenges and backlog in the<br />

US.”<br />

Less than one year ago, Seven Seas<br />

<strong>Water</strong> also announced its acquisition of a<br />

20MGD conventional water treatment plant<br />

system in Panama, serving a population of<br />

approximately 420,000 residents.<br />

“We are thrilled that the City of Alice has<br />

chosen us to be their long-term partner<br />

for this critical public water infrastructure,”<br />

Richard Whiting, vice-president of business<br />

development for Seven Seas <strong>Water</strong>,<br />

concluded. “We sincerely hope that other<br />

municipalities will be able to look at this<br />

project delivery model as the template for<br />

how to marry public and private sector<br />

financing to deliver critical infrastructure in a<br />

timely and affordable manner.”<br />

12 WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong>


NEWS<br />

SULZER SUPPLIES PUMPS AND AGITATORS<br />

TO WATER TREATMENT PLANT IN EGYPT<br />

Representing an investment of<br />

approximately US$100 million,<br />

the water treatment facility for the<br />

El Temsah Lake treats up to 1 million<br />

cubic meters of agricultural wastewater<br />

per day. The plant provides clean<br />

water to irrigate 70,000 acres of nearby<br />

agricultural land.<br />

Sulzer was selected to supply a<br />

range of pumps and agitators that are<br />

designed to meet the requirements of<br />

the agricultural wastewater treatment<br />

process. The company delivered an<br />

efficient process, allowing the plant<br />

to achieve low operating costs with<br />

a minimal environmental footprint.<br />

Sulzer’s pumps and agitators are fitted<br />

with high-efficiency motors to achieve<br />

energy savings, reliability, and a long<br />

service life, helping the plant to meet its<br />

efficiency and sustainability goals.<br />

The plant aims to ease pressure on<br />

the River Nile’s strained resources, in a<br />

country that sees almost no rainfall for<br />

large parts of the year. It also contributes<br />

to the ecological restoration of the<br />

lake, which had suffered from growing<br />

urbanisation in the region and decades<br />

of run-off from surrounding farms.<br />

Frederic Lalanne, president of<br />

Sulzer’s pumps equipment division,<br />

commented: “Securing, treating,<br />

and delivering clean water are global<br />

challenges that need to be overcome,<br />

and we are positioned to help achieve<br />

these goals with our customised<br />

solutions. This project will sustainably<br />

transform El Temsak Lake, saving this<br />

essential water source for generations<br />

to come and securing much-needed<br />

clean water for agriculture.”<br />

Sulzer’s pumps<br />

and agitators are<br />

supporting a water<br />

treatment plant for<br />

the El Temseh Lake<br />

to irrigate 70,000<br />

acres of agricultural<br />

land in region as well<br />

as reverse the lake’s<br />

declining ecology<br />

TORAY RECEIVES ORDER FOR<br />

RABIGH 3 DESALINATION PLANT<br />

Toray Industries has received reverse osmosis (RO)<br />

membrane supply order for Rabigh 3 Desalination<br />

Plant in the Kingdom of Saudi Arabia. Not only will the<br />

600,000m 3 /day desalination plant be the largest seawater<br />

reverse osmosis (SWRO) plant in the country, according to<br />

Toray, it will also be one of the largest SWRO plants in the<br />

world.<br />

Toray Membrane Middle East (TMME), Toray’s local<br />

subsidiary located in Dammam, Kingdom of Saudi Arabia,<br />

will supply the RO membranes and provide technical<br />

services. TMME will supply locally-manufactured product,<br />

provide commissioning support and autopsy service to help<br />

address water shortages in the Middle East, which will also<br />

ultimately contribute to stable energy supplies in the world.<br />

In a statement, Toray pointed out the award of RO<br />

membrane supply for Rabigh 3 Desalination Plant was<br />

realised from its desalination reference over a decade,<br />

operation record, and efficient proposal based on past<br />

experience in the region.<br />

Gulf countries have been investing extensively in<br />

infrastructure to cater to rising populations and pushing<br />

ahead with plans to build desalination plant to secure<br />

sufficient drinking water.<br />

Industrial<br />

Industrial<br />

Effluent<br />

Effluent<br />

Treatment<br />

Treatment<br />

and<br />

and<br />

Utilization<br />

Utilization<br />

BIOMEMBRAT ®<br />

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MBR<br />

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for<br />

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Operation:<br />

Operation:<br />

adapts<br />

adapts<br />

automatically<br />

automatically<br />

to<br />

to<br />

flow<br />

flow<br />

rate<br />

rate<br />

and<br />

and<br />

inlet<br />

inlet<br />

COD<br />

COD<br />

level<br />

level<br />

(saves power when low needs, takes care of peaks)<br />

(saves power when low needs, takes care of peaks)<br />

Easy<br />

Easy<br />

to<br />

to<br />

Operate:<br />

Operate:<br />

high<br />

high<br />

automation<br />

automation<br />

level<br />

level<br />

and<br />

and<br />

remote<br />

remote<br />

diagnostics<br />

diagnostics &<br />

control<br />

control<br />

(keeps your staff requirements low)<br />

(keeps your staff requirements low)<br />

Modular<br />

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Design:<br />

grows<br />

grows<br />

with<br />

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your<br />

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and<br />

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(easy to extend to higher flow rate or to upgrade to water re-use)<br />

(easy to extend to higher flow rate or to upgrade to water re-use)<br />

A<br />

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WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong> 13


NEWS<br />

VEOLIA EXPANDS PILOT TESTING WITH<br />

NX FILTRATION’S HOLLOW FIBRE<br />

NANOFILTRATION TECHNOLOGY<br />

avoiding the traditional multistage process<br />

– consisting of coagulation, clarification and<br />

filtration – and avoiding the use of chemicals.<br />

Veolia has expanded its pilot testing<br />

programme based on NX Filtration’s hollow<br />

fibre nanofiltration membranes. In a series<br />

of two new pilot programmes, NX Filtration’s<br />

nanofiltration membranes will be tested<br />

for the reuse of effluent from a municipal<br />

wastewater treatment plant as well as for the<br />

treatment of surface water.<br />

Over the last year, Veolia has been conducting<br />

lab-scale tests with NX Filtration’s hollow<br />

fibre nanofiltration technology for various<br />

applications in its scientific and technology<br />

expertise department (STED). Here, Veolia<br />

works with technologies to meet the<br />

global environmental challenges and help<br />

its customers move towards sustainable<br />

solutions. In addition, Veolia-STED has been<br />

piloting with NX Filtration’s Mexperience<br />

pilot system, which allowed for long-term<br />

testing on a specific wastewater treatment<br />

application. Based on the results of these<br />

tests, Veolia has decided to roll-out two larger<br />

full-scale Mexpert pilot projects.<br />

The first pilot project seeks to test the use of<br />

hollow fibre nanofiltration membranes for the<br />

reuse of wastewater treatment plant effluent.<br />

Hollow fibre nanofiltration can serve as an<br />

alternative for the traditional combination of<br />

biological treatment, ultrafiltration and reverse<br />

osmosis to produce high quality water. The<br />

nanofiltration technology could be deployed<br />

to address water scarcity issues in regions<br />

of France challenged by summer droughts<br />

in combination with high water consumption<br />

during the holiday season.<br />

The second pilot programme will focus on<br />

the production of drinking water from surface<br />

water. Here, Veolia is looking for an alternative<br />

technology to produce drinking water,<br />

Erik Roesink, CTO and founder of NX<br />

Filtration, concluded: “We are proud to deploy<br />

our hollow fibre nanofiltration membranes<br />

for Veolia at two key applications for our<br />

technology – wastewater reuse and drinking<br />

water production from surface water. As<br />

we control membrane properties on a<br />

nanometre level, we have deployed a highly<br />

effectively way of removing contaminants,<br />

while containing minerals that are desirable in<br />

drinking water.<br />

“Contrary to other filtration technologies,<br />

our nanofiltration membranes are capable<br />

of treating polluted waters in a simple<br />

one-step process, with lower energy usage<br />

and avoiding the use of chemicals in pretreatment.”<br />

The pilot projects are expected to have a<br />

duration of approximately one year.<br />

SUEZ WINS CONTRACT WITH BRITISH STEEL TO<br />

IMPROVE ASSET PROTECTION<br />

SUEZ <strong>Water</strong> Technologies and Solutions has<br />

been awarded a chemical and monitoring<br />

service contract by British Steel, an<br />

integrated steel manufacturer owned by<br />

Jingye Group, to improve the company’s<br />

environmental footprint and compliance<br />

at its integrated steel plant in Scunthorpe,<br />

North Lincolnshire, UK.<br />

The former will provide chemicals,<br />

services, and digital solutions for cooling<br />

water, boiler water, and wastewater<br />

treatment that will improve automation and<br />

offer better transparency into chemical<br />

usage, water quality for reuse potential,<br />

and wastewater clarification. Combined,<br />

these services and solutions will help to<br />

reduce the facility’s water consumption,<br />

reduce energy spend, and improve water<br />

quality for reuse.<br />

SUEZ’s cooling water treatment offers cooling<br />

water scale and corrosion inhibitors, some<br />

biocides, full legionella treatment, and a<br />

TrueSense unit, which works with SUEZ’s<br />

InSight software to help optimise operations<br />

and use less makeup water. Boiler water<br />

treatment serves all conditioning chemicals<br />

needed for boilers, providing reliability for<br />

steam-generating systems. For wastewater<br />

treatment, this includes all required<br />

coagulants, polymers, and membrane pretreatment<br />

chemicals for the steelmaker’s<br />

reverse osmosis system.<br />

Edward Arnott, operations director, energy,<br />

British Steel, commented: “We’re focused<br />

on improving our asset protection and<br />

environmental performance, and with<br />

water playing such an important role in the<br />

steelmaking process, it’s important we have<br />

British Steel selects SUEZ as its partner to help<br />

improve asset protection, reduce water consumption,<br />

and energy spend at its integrated steel plant in<br />

Europe (Photo credit: the blowup/Unsplash)<br />

first-class systems in place to manage our<br />

water quality and develop new and improved<br />

ways of working.”<br />

14 WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong>


NEWS<br />

Global partnership scales Imagine H2O’s<br />

work with entrepreneurial water solutions<br />

(Photo credit: Samara Doole/Unsplash)<br />

XYLEM EXPANDS<br />

PARTNERSHIP WITH<br />

IMAGINE H2O TO<br />

SUPPORT WATER<br />

ENTREPRENEURS<br />

Xylem has announced an expanded<br />

commitment to Imagine H2O, the water<br />

innovation accelerator and ecosystem<br />

for water entrepreneurs. As a global<br />

partner, Xylem brings expanded support<br />

to Imagine H2O’s start-up Accelerator,<br />

and joins as the newest partner to Imagine<br />

H2O <strong>Asia</strong>, the organisation’s Singaporebased<br />

initiative supporting water solutions<br />

across South East <strong>Asia</strong>.<br />

Xylem’s recently-launched Xylem<br />

Innovation Labs will work across<br />

Imagine H2O’s programmes to support<br />

entrepreneurs pioneering sustainable<br />

solutions to the water challenges facing<br />

communities and businesses, such as<br />

water access and infrastructure resilience<br />

and affordability. Xylem Innovation Labs<br />

creates partnerships with technology<br />

companies and start-ups to drive growth<br />

through innovation. The Xylem team will<br />

play an active role in the accelerator’s<br />

evaluation process and mentorship<br />

activities.<br />

Sivan Zamir, senior director of Xylem<br />

Innovation Labs, said: “Ongoing droughts and<br />

intensified weather events underscore the<br />

need to mobilise innovation on a broader scale,<br />

faster, in the race to solve the world’s water<br />

challenges. Xylem is proud to support Imagine<br />

H2O in its role as the leading water innovation<br />

accelerator encouraging the most promising<br />

entrepreneurs and changemakers in water.”<br />

Imagine H2O’s record of supporting digital<br />

water solutions, combined with Xylem’s<br />

technology expertise, will be central to this new<br />

partnership. Additionally, Xylem’s support will<br />

help expand Imagine H2O’s efforts to validate,<br />

scale, and finance water solutions in highimpact<br />

markets.<br />

Scott Bryan, president for Imagine H2O,<br />

concluded: “Together, we can make<br />

meaningful progress towards unleashing new<br />

technologies and ensuring that communities<br />

can access the solutions required to provide<br />

safe, affordable, and reliable water to<br />

people.”<br />

DIGITAL WATER START-UP<br />

QATIUM ONBOARDS 150<br />

UTILITIES AHEAD OF LAUNCH<br />

Digital water company Qatium has<br />

onboarded over 150 water utilities<br />

in the last three months, and is<br />

launching its water management<br />

platform at Aquatech Amsterdam<br />

this <strong>November</strong>.<br />

Qatium gives utilities of all sizes<br />

the visibility to improve network<br />

performance, identify efficiencies<br />

and ensure continuity of service.<br />

By combining hydraulic models<br />

with SCADA, AMI and GIS data,<br />

Qatium can stimulate demand<br />

spikes and water shutdowns,<br />

predict bottlenecks, identify<br />

leaks, run flushing scenarios to<br />

reduce solids and monitor water<br />

quality.<br />

Qatium unveils its<br />

water management<br />

platform at Aquatech<br />

Amsterdam this<br />

<strong>November</strong><br />

Qatium provides municipalities<br />

and water utilities with deep<br />

analytics for managing their<br />

networks regardless of their size,<br />

expertise or resources. Outlining<br />

the company’s long-term goals,<br />

Roberto Tórtola, founder and CEO<br />

of Qatium, said: “Qatium aims to<br />

be the single-source of truth for<br />

water professionals and a global<br />

marketplace for water utilities, opensource<br />

software developers, service<br />

providers and technology vendors.”<br />

Since the launch of its early adopter<br />

programme less than three months<br />

ago, over 150 utilities from around<br />

the world have started using Qatium<br />

to improve management and delivery<br />

of their water systems.<br />

WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong> 15


SINGAPORE FOCUS<br />

SAFEGUARDING<br />

water systems<br />

Heavy metal toxicity detection is crucial. And<br />

leveraging on technologies, the discharge of effluent<br />

containing pollutants can be monitored continuously<br />

and on a 24/7 basis, as Dr Shailesh Kharkwal, CEO of<br />

EnvironSens, elaborates more.<br />

sensor enables better protection from<br />

hazardous waste, and also helps operators<br />

to identify those responsible for illegal or<br />

accidental discharge.<br />

EnvironSens, with its water team from<br />

National University of Singapore and working<br />

in partnership with PUB, has developed an<br />

Integrated Intelligent Biosensor (I2BioS) for<br />

monitoring of water quality and detecting<br />

water toxicity in trade effluent; hence<br />

safeguarding water treatment processes as<br />

well as water bodies. The I2BioS provides<br />

a solution by detecting toxic contaminant<br />

present in trade effluents using embedded<br />

algorithm, instant toxic sample collection by<br />

in-house autosampler, online surveillance with<br />

transmitting alerts and online data.<br />

I2BioS has been scaled up, commercialised<br />

and installed in over 100 industrial sites as<br />

part of continuous water toxicity monitoring<br />

regime in PUB, which is well integrated with<br />

PUB’s operations and standard operating<br />

procedures. More I2BioS units are installed<br />

at more sites, and are integrated with a<br />

dashboard for accessing information of<br />

toxicity sensors installed at different industrial<br />

sites, thus enhancing the overall operational<br />

and maintenance efficiency.<br />

Pollutants such as heavy metals – including<br />

copper, nickel, cadmium, zinc, and lead – and<br />

cyanide are tightly regulated in sewer water<br />

discharge in Singapore or elsewhere. Before<br />

discharge of used water into the sewers,<br />

industries are to ensure that the water does<br />

not exceed stringent limits on a range of<br />

regulated parameters, one of which is heavy<br />

metals and cyanide. These, if released, can<br />

affect the downstream biological treatment<br />

processes in the nation’s water reclamation<br />

plants, and impact the production of<br />

reclaimed water, named as NE<strong>Water</strong> in<br />

Singapore.<br />

In Singapore, companies are required<br />

to send their used water for analysis by<br />

accredited laboratories monthly. The results<br />

of these tests are not available immediately<br />

and due to the interval nature of checking,<br />

not all discharge can be monitored. Adhoc<br />

inspections are carried out by PUB,<br />

Singapore’s national water agency, to ensure<br />

that discharge complies with regulations. As a<br />

result, the development of a reliable upstream<br />

toxicity sensor that detects the illegal or<br />

accidental discharge of heavy metals and<br />

cyanide all the time into used water network is<br />

of paramount interest.<br />

Early detection of high concentrations of toxic<br />

compounds and receiving early warnings<br />

about illegal pollution of the used water<br />

network by using a water quality monitoring<br />

ABOUT I2BIOS<br />

The I2BioS was developed using microbial<br />

fuel cell technology. It works on the principle<br />

of bioelectrochemistry. Electrochemically<br />

active bacteria at the anode surface of the<br />

I2BioS sensor metabolise organics and<br />

produce electrons. The flow of the electrons<br />

between the anode and cathode surfaces<br />

through an external circuit of the I2BioS<br />

generates an electric current, which is<br />

measured as the voltage output.<br />

When the bacteria is subjected to high<br />

concentrations of heavy metals and cyanide<br />

in used water, the normal electron transport<br />

metabolism and anodic biofilm would be<br />

inhibited, causing electrical voltage signals<br />

to drop quickly. This triggers an alert to PUB<br />

as an early warning for upstream detection of<br />

16 WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong>


SINGAPORE FOCUS<br />

accidental or illegal discharge of heavy<br />

metals and cyanides.<br />

Subsequently, PUB will collect the<br />

toxic sample for further testing and<br />

validation. Appropriate actions would<br />

be made timely and promptly to<br />

minimise downstream pollution that<br />

affect biological treatment in the water<br />

reclamation plants.<br />

Orange County Sanitation District<br />

in Los Angeles, National Mission<br />

on Clean Ganges in India, and<br />

Ministry of Ecology and Environment<br />

China are few of the government<br />

organisations which have shown<br />

interest in the implementation of<br />

I2BioS.<br />

Correction Notice:<br />

The article “PUB deploys UAV for monitoring underground<br />

tunnels” (<strong>Water</strong> & <strong>Wastewater</strong> <strong>Asia</strong>, September/October<br />

<strong>2021</strong>, p.14) has been updated for accuracy. PUB has<br />

deployed drones for a number of applications, and is<br />

currently exploring the feasibility of using Aerolion’s<br />

unmanned aerial vehicle to inspect the Deep Tunnel<br />

Sewerage System.<br />

OUTCOMES AND CONTRIBUTION<br />

ACHIEVED<br />

To date, I2BioS has detected 15 local<br />

cases of heavy metal discharge. This<br />

deter breaches of the effluent discharge<br />

limits for such toxic compounds and<br />

ensure that the used water received by<br />

the water reclamation plants is suitable<br />

for biological treatment.<br />

EnvironSens has been awarded with<br />

the contract of installing 75 new I2BioS<br />

units across Singapore, and operation<br />

and maintenance of I2BioS for the next<br />

five years. The company has planned<br />

to expand its footprint into China, India,<br />

and other South East <strong>Asia</strong> markets.<br />

With the support of PUB, EnvironSens<br />

was introduced to provide access<br />

to industry and utilities networks in<br />

showcasing I2BioS. It attracted the<br />

attention of various water utilities<br />

globally. UK-based United Utilities,<br />

Energy Recovery<br />

Making industrial wastewater<br />

treatment affordable.<br />

Energy Recovery’s suite of energy recovery devices (ERDs), from the Ultra PX<br />

to the PX Pressure Exchanger and Turbocharger, significantly reduces energy<br />

waste in industrial wastewater treatment. Our ERDs decrease your energy<br />

consumption by up to 60%, and allow you to reduce the load on thermal<br />

equipment, helping you reach your ZLD/MLD goals. Energy Recovery has<br />

brought our globally recognized, unparalleled reliability from desalination to<br />

industrial wastewater.<br />

energyrecovery.com<br />

WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong> 17


5 MINS WITH<br />

IN-SITU BRINGS<br />

innovations to<br />

new fluorometers<br />

In-Situ adds three new additions to its family of smart<br />

sensors. Steve Sewell, product manager at In-Situ,<br />

elaborates more on the new fluorescent dissolved<br />

organic matter (FDOM), crude oil and fluorescein WT<br />

fluorometers. By Helen Taylor<br />

Why was it important to add these sensors<br />

to the Aqua TROLL portfolio?<br />

Steve Sewell: With these sensors, we<br />

continue to expand our water monitoring<br />

portfolio to provide our customers with a<br />

wider selection of parameters and ensure<br />

that the Aqua TROLL multiparameter sonde<br />

portfolio meets their monitoring needs. These<br />

specific sensors also use our optical sensor<br />

designs, which solve some pervasive issues<br />

for customers in the field.<br />

What does that technology include?<br />

Sewell: LEDs will change brightness over<br />

time and changes in temperature, which<br />

can show up as drift in the measurements.<br />

We’ve addressed this issue with a patented<br />

design featuring an integrated reference<br />

detector that measures light intensity and<br />

compensates for changes at every reading.<br />

With this technology, we can definitely say<br />

that our sensors will not drift because of LED<br />

brightness.<br />

Our design also eliminates the risk of<br />

interference caused by environmental factors<br />

or other sensors. Our sensors excite a smaller<br />

range of the light spectrum to hyper-target<br />

the reading and minimise interference from<br />

other fluorescence sources. They also run at<br />

unique frequencies, creating a digital signature<br />

that differentiates them from other sensors in<br />

proximity.<br />

Where do you foresee customers using<br />

these sensors?<br />

Sewell: Fluorescent dissolved organic<br />

matter (FDOM) is the subset of<br />

chromophoric dissolved organic matter<br />

(CDOM) that fluoresces when exposed to<br />

near UV light. This sensor is a great way<br />

to track and understand dissolved organic<br />

matter (DOM) in natural waters for studies<br />

such as understanding water mixing or<br />

transportation.<br />

We expect interest in crude oil monitoring to<br />

grow with increased oil and gas production<br />

in coastal areas and associated risks to the<br />

environment. And the Fluorescein WT sensor<br />

is highly effective for monitoring for presence<br />

or concentration of Fluorescein WT dye used<br />

in a variety of types of tracer studies. Each<br />

of these sensors has a part to play in a more<br />

complete sensor portfolio.<br />

What has been the reaction from beta<br />

customers?<br />

Sewell: The feedback has been really<br />

positive. We have had good success with<br />

a customer in Europe who’s done testing<br />

on other tracer technologies and has<br />

been pleased the Fluorescein sensor’s<br />

performance in both lab and field tests.<br />

And with the FDOM sensor, we have a<br />

beta tester doing side-by-side testing with<br />

comparable sensors and reports that they are<br />

performing well.<br />

For the crude oil sector, the beta’s tough to do,<br />

because unless you have oil in your water the<br />

sensor is going to read zero. Of course, we’ve<br />

done extensive testing in our lab, and we have<br />

received good feedback on that one related<br />

to usability. So, we feel confident we have<br />

brought three high-performing sensors to the<br />

market.<br />

Why was In-Situ the right company to<br />

produce these sensors?<br />

Sewell: It really comes down to our optical<br />

sensor technology – the ability to compensate<br />

for LED drift on every reading and mitigate<br />

interferences from the environment and other<br />

sensors.<br />

And, with our Aqua TROLL 500 and 600<br />

multiparameter platforms, we are also leaders<br />

in smart sensor technology. Gone are the days<br />

when operators had to match a sensor to a<br />

particular spot. They can plug any of ours into<br />

any Aqua TROLL port, with or without other<br />

sensors, and they are ready to go.<br />

Unmatched remote monitoring capability is<br />

another big reason why it makes sense for us<br />

to continue to grow our sensor portfolio and<br />

make sure we are able to meet customers’<br />

needs. Whether it’s a new sensor, a new<br />

telemetry device or new software, it’s always<br />

exciting to be able to develop something that<br />

is going to help our customers and make their<br />

jobs easier.<br />

Helen Taylor is content manager at In-Situ.<br />

18 WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong>


5 MINS WITH<br />

THE FUTURE OF<br />

WATER CONSERVATION:<br />

Promoting sanitation and<br />

product innovation help<br />

meet future water needs<br />

Energy is required to<br />

pump, treat and heat<br />

water, and therefore the<br />

practice of using water<br />

efficiently and conserving<br />

water can help reduce<br />

greenhouse gas emission.<br />

<strong>Water</strong> & <strong>Wastewater</strong><br />

<strong>Asia</strong> speaks with Satoshi<br />

Konagai, leader, LIXIL<br />

<strong>Water</strong> Technology, <strong>Asia</strong>-<br />

Pacific, to find out more.<br />

LIXIL factories have reused recycled aluminium materials as raw materials and reduce<br />

use of plastic packaging as part of the company’s sustainability efforts<br />

Having access to safe and hygienic sanitation<br />

would not just reduce the issues vulnerable<br />

communities face but empower them to take<br />

proactive steps to economically empower<br />

themselves while remaining healthy, declared<br />

Satoshi Konagai, leader, LIXIL <strong>Water</strong><br />

Technology, <strong>Asia</strong>-Pacific.<br />

To highlight the impact sanitation and<br />

hygiene has on the global community, the<br />

United Nations (UN) created the Sustainable<br />

Development Goals (SDGs) in 2015 and<br />

particularly named SDG 6 for Clean <strong>Water</strong> and<br />

Sanitation. However, it was found that about<br />

two billion people do not have access to safe<br />

20 WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong>


5 MINS WITH<br />

and sanitary toilets, according to the UN, with<br />

approximately 673 million people still regularly<br />

defecating in the open.<br />

Konagai told <strong>Water</strong> & <strong>Wastewater</strong> <strong>Asia</strong>:<br />

“The lack of proper collection, treatment<br />

and disposal of faecal matter has, in many<br />

instances, led to environmental contamination<br />

of water sources.<br />

“The result of this is a devasting human<br />

cost, especially in the developing world and<br />

for vulnerable groups such as women and<br />

children. Child susceptibility to diarrheal<br />

diseases caused by unsanitary living<br />

conditions, sexual assault cases of women<br />

or children while trying to find somewhere<br />

private to relieve themselves, and a worsening<br />

of the gender gap in education due to the lack<br />

of sanitary school toilets for girls are tangible<br />

community impacts.”<br />

And with the ongoing COVID-19 pandemic,<br />

Konagai described the situation has become<br />

“exacerbated” despite growing awareness<br />

on personal hygiene and cleanliness. He<br />

elaborated: “About 2.3 billion people, or one<br />

in three of the world’s population, lack basic<br />

handwashing facilities at home. This lack of<br />

handwashing facilities increases the risk of a<br />

more rampant spread of infectious diseases,<br />

such as COVID-19.”<br />

In collaboration with Oxford Economics<br />

and support of <strong>Water</strong>Aid, LIXIL published<br />

a research report in 2016 which revealed<br />

the hidden costs of poor sanitation. The<br />

report pointed out that in 2015, global<br />

economic losses from poor sanitation were<br />

estimated at US$223 billion. According<br />

to Konagai, sanitation problems vary by<br />

region, depending on the availability of water<br />

resources, the level of urbanisation, and<br />

access to toilet facilities. This, he added, is<br />

where organisations like LIXIL can step up to<br />

collaborate and address sanitation issues.<br />

Promoting sanitation has been an integral<br />

part for LIXIL. As such, the company set up<br />

SATO in 2016. Konagai explained: “When it<br />

comes to global sanitation and hygiene, LIXIL<br />

is looking at improving the livelihood of 100<br />

million people through sanitation and hygiene<br />

solutions by 2025. We developed the SATO<br />

toilet as a line-up of innovative and affordable<br />

toilets that have enabled basic sanitation for<br />

over 18 million people.<br />

“LIXIL also developed the SATO tap in 2020<br />

in response to the COVID-19 pandemic. The<br />

SATO tap is a new handwashing solution for<br />

an estimated three billion people in the world<br />

who do not have access to handwashing<br />

services at home.”<br />

SUSTAINABILITY AND WATER<br />

CONSERVATION<br />

When it comes to water conservation, no<br />

discussion is complete without highlighting<br />

climate change, Konagai said. “The growing<br />

drumbeat about climate change with constant<br />

media coverage as well as increased<br />

government focus, and collaboration has<br />

rubbed off on consumers. The conversation<br />

is encompassing and covers everything from<br />

cradle to cradle.”<br />

He pointed out that consumers have<br />

growingly indicated a preference for<br />

sustainable products and offerings; and<br />

have also increasingly altered their daily<br />

habits in terms of water consumption by<br />

reducing, reusing, and recycling water for<br />

various household activities. “LIXIL plays an<br />

important role of being able to meet these<br />

evolving consumer demands. Key areas<br />

we look into include water use efficiency,<br />

wastewater management, and water<br />

circulation systems,” he added.<br />

Materials research can lead to products<br />

such as LIXIL’s Aqua Ceramic which<br />

provides cleaning capabilities thereby<br />

using less water per flush. LIXIL has also<br />

developed the Double and Triple Vortex<br />

Flushing Technologies, which offers optimal<br />

flushing performance with minimal water<br />

usage to save water. Products with Triple<br />

Core technology not only comes with<br />

protective benefits for the user but are also<br />

produced in a sustainable manner and<br />

leverages on the latest advancements in<br />

material science and selection. For instance,<br />

the faucet’s surface is seamlessly closed<br />

to stop impurities and has dedicated inner<br />

waterways that prevent the contact between<br />

water and lead and nickel. Also, these inner<br />

waterways have minimal contact with the<br />

body material, resulting in a barrier between<br />

hot water and external surface to avoid<br />

scalding on hot surfaces.<br />

Konagai continued: “Technology also has a<br />

role to play in helping consumers embrace<br />

sustainable water practices. The use of smart<br />

water sensors and controllers such as the<br />

GROHE Sense Smart <strong>Water</strong> Sensor can help<br />

detect water leaks and contain damage. By<br />

extension, faucets and showers that can<br />

adjust the temperature and flow of water<br />

to the required level help reduce water and<br />

electricity wastage.”<br />

As for sustainability, it has to be taken into<br />

consideration at every stage of product<br />

development and the supply chain. This,<br />

Konagai added, includes finding ways to use<br />

limited resources in a more sustainable way<br />

by considering the entire product lifecycle<br />

from raw material procurement through<br />

manufacturing, product use and disposal.<br />

He cited some examples, including the<br />

reuse of recycled aluminium materials as<br />

raw materials, reduce landfill industrial waste<br />

– which has already been done in LIXIL’s<br />

factories in Thailand, and reducing plastic<br />

packaging used for its products.<br />

He concluded: “Specifically for products,<br />

securing circular economy certifications<br />

for LIXIL’s products and abiding by its high<br />

standards is another way of being part of<br />

the solution. GROHE’s products under the<br />

Eurosmart, Tempesta, and BauEdge lines<br />

are Cradle to Cradle Certified, being the first<br />

in the industry to receive the certification.<br />

Even simple product efficiency changes,<br />

such as making the products retrofittable like<br />

GROHE’s range of retrofittable products, can<br />

help reduce construction wastage.”<br />

WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong> 21


ENVIRONMENTAL REPORT<br />

STRATEGIC<br />

SOLUTIONS<br />

for risk-mitigation<br />

Syrinix works with Minerva to analyse the riskmitigation<br />

benefits of its high-resolution pipeline<br />

monitoring and leak detection solutions. The analysis<br />

reveals the practical applications and advantages<br />

of using high-resolution acoustic correlation and<br />

pressure monitoring, including the potentially<br />

economic benefits. By James Dunning and Ross Fisher<br />

THE RISK OF FAILURE<br />

Minerva’s analysis focused on how Syrinix’s<br />

solutions mitigate risk to trunk mains, the<br />

critical water lines that carry water through<br />

the network.<br />

All pipe materials can suffer damage,<br />

especially older assets with less sophisticated<br />

manufacturing, raw material variations, and<br />

quality control deficiencies. Even newer<br />

pipe materials, while more reliable, can be<br />

damaged during storage, transportation, or<br />

installation.<br />

Of course, all materials, old or new, suffer<br />

corrosion and “pressure fatigue”, which<br />

reduces the pipe material’s plasticity,<br />

diminishing its flexibility and durability.<br />

Corrosion and pressure surges can result in<br />

thinned pipe cracking, with each subsequent<br />

surge spreading the crack.<br />

These defects are intermittent and impossible<br />

to predict. Deterioration models estimate<br />

service life and the likelihood of failure, but<br />

they do not predict a failure’s location.<br />

THE COSTS OF FAILURE<br />

Trunk main failure can create far-reaching<br />

consequences for any water company and its<br />

customers and communities. The impact of a<br />

damaged water main is seen most apparently<br />

in the water supply’s interruptions – to<br />

potentially thousands of customers. Repair<br />

costs, which must be quick and efficient, can<br />

be high.<br />

However, a damaged main can also<br />

create a range of economic and societal<br />

consequences.<br />

A catastrophic main failure can quickly<br />

release large volumes of water into the<br />

surrounding environment – up to 1,500<br />

litres per second, inundating the site and<br />

surrounding area. <strong>Water</strong> jets can reach a<br />

velocity of 90mph, scouring the bedding<br />

and adjacent infrastructures below ground<br />

while inciting considerable damage above<br />

ground. Flooding can damage roads, rails,<br />

and electricity while potentially flooding<br />

basements.<br />

Depending upon the pipe material, the<br />

explosive force of a main failure can equal<br />

200 pounds of dynamite, a force capable of<br />

throwing debris 200 feet.<br />

While the localised damage can be<br />

significant, the economic and societal<br />

impact of supply interruption or the damage<br />

of roads, railways, airports, gas, electricity,<br />

and communications can be dramatic. Local<br />

issues such as travel disruption and closure of<br />

schools and businesses can have a broader<br />

impact on national and international trade and<br />

logistics.<br />

THE SOLUTION: STRATEGIC<br />

MONITORING AND PROACTIVE LEAK<br />

MANAGEMENT<br />

When implemented as part of risk-based<br />

asset management, strategic monitoring and<br />

proactive management of leakage provide a<br />

low-cost, high-value opportunity to manage<br />

the likelihood and consequence of asset<br />

failure.<br />

Organisations often use strategic monitoring<br />

and leak management as part of a structured<br />

and logical framework that provides a clear<br />

line-of-sight from asset interventions to<br />

outcomes, including clear documentation.<br />

Minerva’s analysis of high-resolution pressure<br />

monitoring and precision acoustic leak<br />

correlation, using Syrinix’s solutions, is based<br />

on data provided by four different Syrinix client<br />

scenarios.<br />

Scenario A: Immediate burst notification<br />

and locating reduces incident duration<br />

Quickly locating and responding to asset<br />

failure reduces service impact, damage<br />

impact, and costs. The burst detection<br />

capability of the Pipeminder-One highresolution<br />

pressure monitor, with its precision<br />

timing, empowers asset owners to recognise<br />

and locate asset failures quickly and<br />

accurately.<br />

Scenario A is based on a trunk main<br />

system serving a population of 120,000 in a<br />

remote rural location with dense vegetation<br />

and mountainous topography. Installing<br />

Pipeminder-One units at strategic locations,<br />

the client reduced incident duration by 18<br />

hours. Presuming a cost of installation over<br />

10 years of £50,000 (US$69,140), and a<br />

transmission main burst rate/1,000 yards/year,<br />

the net benefit is £1.15 million (US$1.58m).<br />

22 WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong>


ENVIRONMENTAL REPORT<br />

Scenario B: Reducing inventory-wide<br />

consequences<br />

Scenario B demonstrates the advantages of<br />

monitoring across a broader area supplying<br />

approximately 135,000 connections.<br />

In this scenario, high resolution always-on<br />

pressure monitoring units are deployed at<br />

locations identified as catastrophic risks and<br />

all of which could be located in 30 minutes<br />

of alarm and validation. And with the highresolution<br />

monitoring providing immediate<br />

burst alerting and locating, a 52% reduction<br />

in the cost of failure over 10 years is seen<br />

for an estimated capital spend of £250,000<br />

(US$345,700).<br />

Scenario C: Proactive transient<br />

monitoring and management<br />

Created by a sudden change in flow rate,<br />

pressure transients can be caused by various<br />

activities and operations, including pumping<br />

valve actuation, and breaks. Over the past<br />

six to seven years, several water companies<br />

have demonstrated that proactively managed<br />

pressure transients can result in a substantial<br />

in burst rates – up to 80%.<br />

Map shows example<br />

units situated along<br />

a trunk main, working<br />

together using<br />

precision network<br />

time stamping for<br />

data accuracy<br />

Map shows pressure<br />

event caught by<br />

five deployed units<br />

with the red flag<br />

depicting the location<br />

of the event<br />

In this scenario, 30% of the client’s network<br />

is prone to recurrent pressure transients due<br />

to pumps, float valves, or top users. All of<br />

these areas demonstrate a risk of increased<br />

burst frequency.<br />

An example of a<br />

transient event<br />

The client’s proactive transient management<br />

includes network analysis and investigation<br />

with high-resolution pressure monitoring with<br />

the Pipeminder-One, installing variable speed<br />

drivers (VSDs) on pumps, optimising pumps,<br />

managing top users, and controlling valve<br />

operations.<br />

At the cost of £1.7m (US$2.4m) for transient<br />

management over 10 years, the total<br />

reduction in the cost of bursts is calculated at<br />

£21.3m (US$29.5m).<br />

Scenario D: Proactive leak management<br />

Leakage is usually the first manifestation of a<br />

defect. A leaking pipe represents an incipient<br />

failure. Left unchecked, the factors that led<br />

to the leak will lead to catastrophic failure.<br />

Proactively monitoring and repairing leaks,<br />

water companies can avoid the potentially<br />

devastating consequences of catastrophic<br />

failure of a trunk main.<br />

In Scenario D, the client installed Syrinix<br />

high-resolution automated leak correlators<br />

in 48 transmission main locations<br />

identified as comprising catastrophic<br />

risks were they to fail. In this case, the<br />

analysis showed that, for a total cost of<br />

£2.2m (US$3.04m) for proactive leakage<br />

management over 10 years, a reduction in<br />

the cost of bursts of £10.7m (US$14.8m)<br />

would be achieved.<br />

SOLUTIONS FOR TODAY’S WATER<br />

COMPANIES<br />

The Minerva analysis concluded that<br />

when implemented as part of a riskbased<br />

asset management system,<br />

strategic monitoring and proactive<br />

management of leakage and pressure<br />

provides a low-cost, high-value<br />

opportunity to manage both the likelihood<br />

and consequence of asset failure.<br />

James Dunning is CEO for Syrinix, and Ross<br />

Fisher is CEO at Minerva IAM.<br />

WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong> 23


ENVIRONMENTAL REPORT<br />

GROWTH FOR<br />

unconventional<br />

water resources<br />

as climate<br />

change cities<br />

(Source: International Desalination Association/GWI DesalData)<br />

(Source: International Desalination Association/GWI DesalData)<br />

Demand for water reuse and<br />

desalination technologies is growing<br />

at an accelerating rate as cities around<br />

the world come to terms with the<br />

vulnerability of their water supply.<br />

According to figures announced at the<br />

International Desalination Association’s<br />

(IDA) International <strong>Water</strong> Reuse and<br />

Recycling Conference, total contracted<br />

capacity for unconventional water<br />

production facilities will reach 321 million<br />

cubic meters per day by the end of <strong>2021</strong>.<br />

That is more than twice the volume of<br />

water discharged to the sea by the River<br />

Nile every day.<br />

Of the two technologies, water reuse<br />

is growing the fastest. Orders for new<br />

water reuse plants are expected to top<br />

20.9 million cubic meters per day of<br />

capacity in <strong>2021</strong>, compared with 15.6<br />

million cubic meters per day of capacity<br />

in 2020 and 11.8 million cubic meters per<br />

day in 2019. Orders for new seawater<br />

and brackish water desalination plants<br />

are expected to reach 5.1 million cubic<br />

meters per day – an 8% increase on<br />

the previous year. According to data<br />

provided by GWI DesalData, this year<br />

will be the fourth year in a row in which<br />

the rate of growth of the unconventional<br />

water resources market has increased.<br />

Commenting on the figures, Carlos<br />

Cosin, president of IDA and CEO of<br />

Almar <strong>Water</strong> Solutions, said: “Promoting<br />

non-conventional resources through<br />

desalination and water reuse is the<br />

IDA’s mission. Although slow to arrive,<br />

we are clearly at the inflection point to<br />

ramp up this way to generate new water<br />

resources as a critical pillar to fight<br />

against climate change.”<br />

“Population growth, climate change,<br />

and resource scarcity make water reuse<br />

an increasingly in-demand technology.<br />

Thanks to investment in technologies,<br />

its low cost and reliability show it is an<br />

affordable non-conventional resource<br />

for society. The next step is to raise<br />

awareness and educate the public, as<br />

Singapore has already done, and make<br />

its use much more extensive for direct<br />

and indirect potable use.”<br />

The key markets for water reuse<br />

have been <strong>Asia</strong> and the Middle East,<br />

where urban populations have been<br />

growing fast in areas with limited<br />

water resources. Droughts in the<br />

southwestern US and Latin America’s<br />

Parana River basin during <strong>2021</strong> are<br />

likely to lead to accelerated investment<br />

in water recycling in those regions next<br />

year and beyond. Although agriculture<br />

remains the largest sector of the market<br />

for water reuse, high grade water use<br />

using triple barrier protection for potable<br />

applications has been growing fast.<br />

In the past, the desalination market<br />

has been held back by concerns about<br />

its energy consumption, but in recent<br />

years the emergence of solar power<br />

has reduce the cost of desalinated<br />

water. Records for the lowest cost of<br />

desalinated water started to fall in 2018<br />

when the<br />

US$0.50/m 3 barrier was broken by<br />

a project in Saudi Arabia. Another<br />

project in Dubai is expected to close<br />

financing with a tariff of $0.27/m 3 – due<br />

to the availability of solar power in the<br />

emirate.<br />

Christopher Gasson, publisher of GWI<br />

DesalData, concluded: “<strong>Water</strong> reuse<br />

has been incredible growth over the<br />

past five years, but this may be just the<br />

beginning of something even bigger.<br />

Once politicians understand that<br />

indirect potable reuse is the safest,<br />

lowest cost and most environmentally<br />

friendly source of additional water, it<br />

could become the norm all over the<br />

world as it is in Singapore today.<br />

“Looking at the pipeline for the<br />

desalination projects, 2022 could well<br />

be the best year ever. Beyond that,<br />

the challenge for the industry will be<br />

to replicate the low costs and small<br />

carbon footprints achieved in the GCC<br />

[Gulf Cooperation Council] region in<br />

the rest of the world.”<br />

24 WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong>


ENVIRONMENTAL REPORT<br />

NEW FILTERING<br />

METHOD PROMISES<br />

safe drinking<br />

water production<br />

Could curb a drinking water-related disease<br />

that affects tens of millions of people.<br />

The US National Science Foundation<br />

(NSF)-funded scientists at Tufts University<br />

have developed a new filtering technology<br />

inspired by biology that could help curb a<br />

drinking water-related disease that affects<br />

tens of millions of people worldwide. It could<br />

also potentially improve environmental<br />

remediation and industrial and chemical<br />

production, among other processes.<br />

Reporting in Proceedings of the National<br />

Academy of Sciences, the researchers<br />

demonstrated that their novel polymer<br />

membranes can separate fluoride from<br />

chloride and other ions – electrically<br />

charged atoms – with twice the<br />

selectivity reported by other methods.<br />

The scientists claimed application of the<br />

technology could prevent fluoride toxicity<br />

in water supplies where the element<br />

occurs naturally at levels too high for<br />

human consumption.<br />

Anna Brady-Esteves, a programme<br />

director in NSF’s Directorate for<br />

Engineering, commented: “Fluoride<br />

poisoning causes severe health issues<br />

globally, and technologies such as these<br />

offer the opportunity to reduce fluoride in<br />

water to health levels.”<br />

Adding fluoride causes fluorosis, a<br />

condition that can weaken the teeth, and<br />

calcify tendons and ligaments. The World<br />

Health Organization (WHO) estimates<br />

that excessive fluoride concentrations in<br />

drinking water have caused tens of millions<br />

of dental and skeletal fluorosis cases<br />

worldwide.<br />

The ability to remove fluoride with a filtering<br />

membrane could protect communities<br />

from fluorosis without requiring the use<br />

of high-pressure filtration or having to<br />

completely remove all components and then<br />

remineralise the drinking water.<br />

Ayse Asatekin, a scientist at Tufts,<br />

concluded: “The potential for ion-selective<br />

membranes to reduce excessive fluoride in<br />

drinking water supplies is very encouraging.<br />

But the technology’s potential usefulness<br />

extends beyond drinking water to other<br />

challenges.<br />

“The method we used to manufacture the<br />

membranes is easy to scale up for industrial<br />

applications.”<br />

This article was first published by the National<br />

Science Foundation.<br />

WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong> 25


IN THE FIELD<br />

SLUDGE AS<br />

A RESOURCE:<br />

A look at thermal<br />

hydrolysis in <strong>Asia</strong><br />

The experience of several modern plants in <strong>Asia</strong><br />

can spell a change in the horizon for sewage sludge<br />

management in the continent. Find out how thermal<br />

hydrolysis plants in South Korea, Singapore, China<br />

and Australia are helping to change the sentiment<br />

towards sewage sludge from bane to boon.<br />

Sewage sludge in <strong>Asia</strong> has historically<br />

been regarded the way the rest of the world<br />

has seen the material – a nuisance to be<br />

managed and disposed of. Approaches<br />

to its management are as diverse as<br />

the legislative, environmental, and<br />

technological contexts that characterise<br />

the continent. On one end of the spectrum,<br />

there are developing countries where<br />

certain cities still discharge untreated<br />

wastewater into rivers and streams. Sludge<br />

– the mostly organic solids present in<br />

wastewater – is therefore not separated<br />

from water that can be reused, and the<br />

practice signals hazards for public health<br />

and the natural environment. On the other<br />

end, the continent has some exemplary<br />

plants utilising technologies and strategies<br />

that are making sewage sludge treatment<br />

an endeavour not just for sanitation but<br />

also for renewable energy production and<br />

better agriculture.<br />

This might not be new. Many medium and<br />

large wastewater treatment plants have<br />

been producing biogas and biosolids<br />

products for some time. The gas<br />

produced by these facilities, however,<br />

is often too little, while the biosolids or<br />

treated sludge is often a smelly, vectorattracting<br />

material that often incites<br />

public complaints and lowers the value of<br />

nearby neighbourhoods. Such outputs are<br />

typical results of using the conventional<br />

anaerobic digestion process, which offers<br />

limited performance and possibilities for<br />

biosolids handling.<br />

To recover resources from sludge<br />

more cost-effectively and sustainably,<br />

utilities cannot depend on traditional<br />

anaerobic digestion alone. This is<br />

where Advanced Anaerobic Digestion<br />

(AAD) takes precedence in the<br />

discussion. AAD refers to either the use<br />

of a complementary technology with<br />

conventional digestion or a modification<br />

of the digestion process to increase<br />

biogas output and destroy pathogens<br />

in sludge. The processes often make a<br />

biosolid product that is higher-quality<br />

and with more applications.<br />

The thermal hydrolysis process unit at the Xiahongmen<br />

<strong>Water</strong> Reclamation Plant is one of several in China and<br />

one of the largest in the world. Biosolids from the facility<br />

are applied on forestland in areas surrounding Beijing<br />

(Photo credit: Cambi)<br />

There are several technologies<br />

and processes that can be used in<br />

tandem with digestion to achieve such<br />

results, including, but not limited to,<br />

pasteurisation, ultrasonic pre-treatment,<br />

chemical pre-treatment, enzymatic<br />

pre-treatment, and several hydrolysis<br />

processes. The pre-treatment technology<br />

considered to be most mature at present,<br />

however, is the Thermal Hydrolysis<br />

Process (THP) using steam.<br />

A way of understanding THP is likening<br />

it to a pressure cooker for sludge prior to<br />

digestion. It uses high temperature and<br />

pressure to disintegrate the cell structure<br />

of organic materials, making them more<br />

biodegradable for the digestion process<br />

that follows.<br />

Advantages of Thermal Hydrolysis<br />

with Anaerobic Digestion<br />

1. Biosolids that are<br />

• Drier, up to 45% DS/dry solids<br />

• Reduced in volume by 50-70%<br />

• Free from pathogens and<br />

pathogen regrowth<br />

• Easy to handle, with little to no<br />

odour<br />

• For those using it for land<br />

application – rich in phosphorus,<br />

nitrogen, and other nutrients<br />

2. Optimised digestion<br />

• Biogas production up to 60%<br />

• Lower retention time in digesters<br />

• Increased loading capacity<br />

3. Compact design maximises space<br />

4. Low life cycle cost and carbon<br />

footprint compared to alternatives<br />

26 WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong>


IN THE FIELD<br />

The THP unit at the<br />

Bakdal wastewater<br />

treatment plant sits<br />

under a recreational<br />

space in Anyang, South<br />

Korea (Photo credit:<br />

Korean Ministry for the<br />

Environmental/Cambi)<br />

Thermal hydrolysis was invented<br />

carbon footprint. The biosolids<br />

and trucked-in sludge from other<br />

in the 1990s and took off in the<br />

produced are used as feedstock<br />

plants, and therefore optimising<br />

UK shortly after, largely due to it<br />

for a power plant. The International<br />

biogas production. In 2017, this<br />

being a cost-effective option that<br />

<strong>Water</strong> Association acknowledged<br />

energy was used to power around<br />

complies with local legislation. Its<br />

the innovative nature of this project<br />

70% of the plant’s needs. The<br />

presence has increased in China,<br />

in 2017 as the municipality and the<br />

plant was successfully upgraded<br />

and is now also growing in the US,<br />

project’s main contractor POSCO<br />

by Cambi in 2019 to take in more<br />

which has a biosolids regulation<br />

were awarded the Best Practices<br />

sludge, increasing biogas output and<br />

that allows the use of “Class A”<br />

on Resource Recovery from <strong>Water</strong><br />

reducing costs.<br />

biosolids on residential lawns and<br />

Award.<br />

gardens. These biosolids comply<br />

with strict pathogen limits – a level<br />

AUSTRALIA<br />

After advanced digestion, Oxley<br />

Creek’s biosolids are dewatered<br />

of treatment achieved by THP.<br />

The first thermal hydrolysis system<br />

into high-quality biosolids which<br />

in Australia, installed in 2007, is at<br />

are transported to farms for land<br />

The plants that have paved the<br />

way for the technology’s entry<br />

into the rest of <strong>Asia</strong> are examples<br />

of the diverse needs that THP<br />

can address. A few are described<br />

below, made by Cambi.<br />

the Oxley Creek Sewage Treatment<br />

Plant in Brisbane. Queensland Urban<br />

Utilities, formerly known as Brisbane<br />

<strong>Water</strong>, decided on the technology<br />

to centralise sludge treatment,<br />

processing Oxley’s indigenous sludge<br />

application.<br />

Cambi is currently commissioning<br />

another THP plant in Australia, this<br />

time for St Marys WRP in Sydney for<br />

the utility Sydney <strong>Water</strong>.<br />

The THP unit at the<br />

Oxley Creek Sewage<br />

Treatment Plant in<br />

Brisbane, Australia,<br />

during its handover<br />

in 2007 (Photo credit:<br />

Cambi)<br />

SOUTH KOREA<br />

The Bakdal wastewater treatment<br />

plant is the largest underground<br />

sewage facility in South Korea<br />

located under Saemul Park, a<br />

recreational space in Anyang.<br />

The thermal hydrolysis process<br />

is used here not only to treat<br />

municipal sewage sludge but food<br />

waste as well. THP was selected in<br />

part to reduce the size of digester<br />

tanks needed for the project as the<br />

facility was moved below ground.<br />

It also helps the site to produce<br />

significant loads of biogas that is<br />

used to power the plant.<br />

Besides co-digestion, the site uses<br />

solar power, a rainwater collection<br />

system, and a vegetation strategy<br />

that helps the plant lower its overall<br />

WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong> 27


IN THE FIELD<br />

The THP system<br />

(left) at the Jurong<br />

<strong>Water</strong> Reclamation<br />

Plant funnels<br />

hydrolysed sludge<br />

to egg-shaped<br />

digesters (right)<br />

(Photo credit: Cambi)<br />

SINGAPORE<br />

One of four wastewater treatment<br />

plants in Singapore, the Jurong <strong>Water</strong><br />

Reclamation Plant uses thermal<br />

hydrolysis to treat industrial and sewage<br />

sludge, as well as fats, oil and grease.<br />

The owner of the plant and Singapore’s<br />

national water agency, PUB, places<br />

importance on energy efficiency and<br />

minimising the land footprint of utilities.<br />

Thermal hydrolysis was, therefore, a good<br />

fit as it maximised the sludge processing<br />

capability of the plant while using little<br />

space.<br />

The plant has a dedicated receiving facility<br />

for fatty waste collected from grease traps in<br />

food establishments around the country. The<br />

biosolids product is also used as feedstock for<br />

incineration.<br />

There are around 130 thermal hydrolysis<br />

installations around the globe, with<br />

penetration of the technology in <strong>Asia</strong><br />

considered to be in its early days as most of<br />

the plants are concentrated in China. Several<br />

industry professionals forecast growth for<br />

technological advancement in the sector<br />

in the next few decades, especially with<br />

a growing global biosolids market that is<br />

likely to prioritise land application. Certain<br />

cities in India, for example, have included<br />

requirements for Class A biosolids production<br />

in recent tenders.<br />

Anaerobic digestion has come a long way in<br />

the industry, and with the use of pre-treatment<br />

technologies such as thermal hydrolysis, it<br />

can help a new host of <strong>Asia</strong>n municipalities<br />

cope with increasing populations, inch closer<br />

towards their sustainability goals, and make<br />

a good business case for innovation in the<br />

sector.<br />

Thermal hydrolysis for<br />

Co-digestion Incineration Land Application<br />

Co-digestion is the digestion of two or more<br />

types of organic material in the same digester<br />

tank. In the sewage sludge industry, this is<br />

often done with sewage sludge and food<br />

waste in the form of either food scraps or fats,<br />

oil and grease.<br />

Thermal hydrolysis is used in co-digestion<br />

plants for a few reasons. It can increase<br />

loading capacity in either an existing digester<br />

to allow for the additional food waste or<br />

optimise digestion in a greenfield project<br />

where a contractor is dealing with limited<br />

space. THP can be applied to sludge prior<br />

to combining it with food waste – such as in<br />

the Luoqi THP plant in Chongqing, China – or<br />

used on both feedstocks together before<br />

digestion, like in the Bakdal treatment plant<br />

in Anyang, South Korea. The increased<br />

biodegradability is observed to benefit biogas<br />

production in both cases.<br />

As THP increases dewaterability of sludge<br />

and decreases sludge volume after<br />

digestion, utilities get a drier biosolids<br />

product with a higher calorific value that<br />

therefore burns better and in reduced<br />

quantities. This consequently lowers fuel<br />

costs for incinerators, and can free up<br />

incineration capacity for brownfield projects.<br />

If incinerators are also off-site, then plants<br />

benefit from the reduced biosolids volume to<br />

be transported.<br />

Though THP has been noted to help phase<br />

out incineration in some municipalities, the<br />

practice remains useful in areas with very<br />

limited space for land application or countries<br />

where the practice is required by law.<br />

Land application is the most common<br />

biosolids management option to date due<br />

to its low cost, use of the phosphorus and<br />

nitrogen inherent in sludge, and contribution<br />

to waste reduction.<br />

Thermal hydrolysis reduces biosolids<br />

volumes by up to half, drastically reducing<br />

transport costs for utilities that use this<br />

method.<br />

Producing high-quality “pathogen-free”<br />

biosolids with little to no odour also allows<br />

utilities to sell the product as a soil improver<br />

or organic fertiliser. Depending on local<br />

regulations, the product can also be used on<br />

lawns and gardens, in landscape projects,<br />

and in the rehabilitation of mines and forests.<br />

28 WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong>


IN THE FIELD<br />

ABB’S TECHNOLOGY<br />

ADDRESSES<br />

water scarcity in<br />

Singapore<br />

The dual-mode desalination plant goes live to address<br />

Singapore’s growing demand – 430 million gallons per<br />

day – of clean drinking water.<br />

Singapore has been using<br />

desalination as part of the solution<br />

to its water supply issue to provide<br />

sufficient clean drinking water for<br />

its ever-growing population of<br />

5.5 million. Though surrounded by<br />

water, having enough drinking water<br />

has always been a challenge for this<br />

island state. The current demand for<br />

drinking water is up to 430 million<br />

gallons a day. The Keppel Marina<br />

East Desalination Plant (KMEDP)<br />

is the latest step of Singapore<br />

using advanced technology to help<br />

address their water challenge.<br />

In operation since June <strong>2021</strong>,<br />

KMEDP is dubbed one of the most<br />

advanced desalination plants in<br />

the world and marks one of the<br />

first in the world with a dual-mode<br />

facility. The plant will produce 30<br />

million gallons of clean water every<br />

day, enough to fill 45 Olympicsized<br />

swimming pools and 7% of<br />

Singapore’s daily water demand. It<br />

has also been designed sustainably<br />

in that the treatment facility is<br />

underground, freeing up 20,000m 2<br />

of green rooftop and community<br />

recreation space.<br />

Nearly six billion people will suffer<br />

from clean water scarcity by 2050,<br />

according to the World <strong>Water</strong><br />

Development Report by the United<br />

Nations. And as the world celebrates<br />

World <strong>Water</strong> Week, it is time to turn<br />

the attention to the global water<br />

crisis facing cities around the world<br />

struggling with increasing demand for<br />

water, reduction of water resources<br />

and increasing water pollution, all<br />

driven by world population growth<br />

which is expected to reach 9.7 billion<br />

by 2050.<br />

Singapore’s water comes from four<br />

sources – reservoir water, imported<br />

water from Malaysia, ultra-clean<br />

reclaimed water also known as<br />

NE<strong>Water</strong>, and desalination water.<br />

Desalination therefore plays a<br />

strategic role in the republic’s vision<br />

for a diversified and sustainable<br />

supply of water and is expected to<br />

meet up to 30% of water demand by<br />

2060. Yet desalination is an energyintensive<br />

process, so a modern<br />

method is needed to improve<br />

efficiency and sustainability.<br />

Located at the Marina East area of<br />

Singapore, the KMEDP, about twice<br />

the size of a football field, can either<br />

WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong> 29


IN THE FIELD<br />

draw water from surrounding sea<br />

during periods of dry weather or treat<br />

water from the Marina Reservoir during<br />

periods with heavy rain. With the<br />

plant’s dual intakes, when the water<br />

level in the reservoir is low, seawater<br />

can be pumped into the plant to be<br />

desalinated. When the reservoir water<br />

levels are high, the plant can treat<br />

water from the reservoir. The option<br />

to switch to treating reservoir water<br />

results in more effective water use,<br />

operational flexibility and optimised<br />

operational costs, as reservoir water<br />

treatment consumes only one-third<br />

the energy required for seawater<br />

desalination.<br />

The plant is operating with a host<br />

of technology from ABB, including<br />

automation and control systems as<br />

well as instrumentation and water<br />

analysers. With ABB’s supply of<br />

energy-efficient motors, variable speed<br />

drives and switchgears, together<br />

with process optimisation aimed at<br />

increasing efficiency, the gains to be<br />

realised could potentially help reduce<br />

electricity consumption by up to 40%.<br />

A range of smart sensors and watermonitoring<br />

equipment is also being<br />

used in the plant.<br />

KMEDP’s plantwide control systems<br />

are unified under an ABB Ability<br />

System 800xA distributed control<br />

system, a user-friendly digital platform<br />

that gives engineers wide visibility<br />

and control from a central command<br />

centre. The integrated solution<br />

allows uniformity of procedures, and<br />

helps improve quality of operational<br />

processes. Data is transferred from<br />

field instruments to the control system<br />

for analysis and diagnostics. With its<br />

fully digital-ready control system, the<br />

Aerial view of The<br />

Keppel Marina East<br />

Desalination Plant<br />

(KMEDP)<br />

ABB’s <strong>Water</strong>Master<br />

electromagnetic<br />

flowmeters monitor<br />

water flow rates and<br />

help to lower Opex<br />

plant’s operations can be extended<br />

from device to edge to cloud.<br />

Jian Yuan Ling, energy industries<br />

division manager in Singapore for<br />

ABB, concluded: “ABB has decades<br />

of experience in creating integrated<br />

solutions for desalination plants<br />

worldwide, and ABB’s products and<br />

systems are found in all of Singapore’s<br />

water plants in one way or another. We<br />

are proud to be part of Singapore’s<br />

water story as we continue to develop<br />

our long-standing relationship with<br />

PUB.”<br />

KMEDP is operated by Keppel Seghers,<br />

a subsidiary of Keppel Infrastructure<br />

Holdings. The design-build-ownoperate<br />

(DBOO) project was initiated<br />

by PUB, Singapore’s national water<br />

agency, which manages the country’s<br />

water supply. It became the first<br />

industrial plant in Singapore to be<br />

awarded the highest tier of PUB’s ABC<br />

<strong>Water</strong>s Certification Gold in 2019, which<br />

recognises the public area’s creative<br />

ecological design and active, beautiful<br />

and clean features. It has also been<br />

named Desalination Plant of the Year at<br />

the Global <strong>Water</strong> Awards <strong>2021</strong>.<br />

30 WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong>


IN THE FIELD<br />

ROYAL HASKONINGDHV’S<br />

AQUASUITE AUTOMATES<br />

water production and<br />

distribution for Vitens<br />

<strong>Water</strong> use varies greatly depending on the time of<br />

day, location, weather and many other factors. The<br />

challenge for water companies is how to predict and<br />

meet the demand as well as to keep the system<br />

resilient from the effects of climate change and<br />

maturing workforce. Aquasuite OPIR from Royal<br />

HaskoningDHV is a tool that predicts water needs,<br />

driving more accurate production and distribution.<br />

The result? Keeping control of water supply assets,<br />

lower energy consumption, and better water quality.<br />

Aquasuite OPIR provides visibility across the water and wastewater network and treatment,<br />

and controls day-to-day operations<br />

Aquasuite is a smart water<br />

technology that monitors,<br />

analyses, visualises and controls<br />

the performance of water and<br />

wastewater infrastructure<br />

through predictive analytics and<br />

machine learning. It serves as<br />

a virtual operator with artificial<br />

intelligence (AI)-powered<br />

analytics and autopilot that<br />

provides visibility across the<br />

complete water and wastewater<br />

network and treatment, and<br />

controls day-to-day operations.<br />

Aquasuite consists of five<br />

products, each addressing a<br />

different challenge in the drinking<br />

water and wastewater process.<br />

The products work separately<br />

yet integrate to create a tool<br />

to control drinking water and<br />

wastewater proficiently. Royal<br />

HaskoningDHV worked with<br />

Vitens, a drinking water provider<br />

based in the Netherlands, to<br />

implement Aquasuite OPIR,<br />

a tool used to centralise,<br />

automate, and optimise drinking<br />

water production.<br />

HOW AQUASUITE OPIR<br />

WORKS<br />

Aquasuite OPIR collects both<br />

historical and real-time water<br />

consumption data in all areas.<br />

WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong> 31


IN THE FIELD<br />

Meanwhile, it considers factors<br />

that influence water use. Examples<br />

include the time of day, events such<br />

as holidays and festivals, and a<br />

feature that recognises and predicts<br />

deviating water consumption due to<br />

weather conditions.<br />

Dutch drinking water<br />

provider Vitens<br />

utilises Aquasuite<br />

OPIR to monitor<br />

the performance<br />

of its drinking<br />

water production<br />

infrastructure<br />

The application interfaces with<br />

existing control systems and<br />

processes via SCADA and PLCs,<br />

and provides set points for<br />

controllable assets. The setpoints<br />

ensure minimum energy usage and<br />

the lowest achievable pressure.<br />

Meanwhile, they also ensure<br />

minimum pump switching to reduce<br />

pressure transients, and a constant<br />

production flow to improve water<br />

quality. As a holistic, integrated<br />

optimiser, Aquasuite OPIR enables<br />

water supply companies to meet<br />

customer requirements and demand.<br />

At the same time, it reduces<br />

expenditure and leakage. With<br />

Aquasuite OPIR, the company added,<br />

approximately 60% of drinking water<br />

is supplied in the Netherlands with<br />

leakage rates of around 5-6%.<br />

ABOUT VITENS<br />

As a drinking water provider in the<br />

Netherlands, Vitens supplies more<br />

than 5.6 million people with clean<br />

drinking water. Established in 2006<br />

from a merger of five provincial water<br />

companies, Vitens supplies around<br />

350 billion litres of water per year.<br />

Vitens has faced challenges ranging<br />

from prolonged drought and the<br />

global pandemic to an ageing<br />

workforce which will result in onethird<br />

of their employees retiring or<br />

leaving within the next 10 years.<br />

Vitens was seeking to optimise<br />

drinking water production and<br />

distribution in its 96 production<br />

facilities across five provinces.<br />

Streamlining this complex process<br />

requires centralised management<br />

and automation, with an operating<br />

system that pulls information from<br />

all locations. Vitens was also keen<br />

to harness the knowledge of its<br />

employees.<br />

Doeke Schippers, director of water<br />

production and distribution at Vitens,<br />

said: “Our operators have a great<br />

deal of insight and expertise, so how<br />

do we retain this valuable information<br />

should they leave Vitens? It’s<br />

important to take this into account,<br />

especially as the labour market<br />

matures. It’s much less common<br />

today for people to stay with the<br />

same employer throughout their<br />

career.”<br />

AQUASUITE OPIR PREDICTS<br />

WATER REQUIREMENTS<br />

Royal HaskoningDHV worked with<br />

Vitens to implement Aquasuite OPIR.<br />

Based on local system information<br />

and big data, the control software<br />

calculates the optimal settings for the<br />

waterworks intake and production<br />

pumps and control valves, and<br />

controls them centrally.<br />

Vitens chose Aquasuite OPIR for<br />

two reasons. First, because the<br />

software was developed for Dutch<br />

drinking water companies. For the<br />

last 25 years, Aquasuite OPIR has fit<br />

Vitens’ infrastructure – it is designed<br />

for flat terrain, adjustable pumps<br />

and large supply areas. Secondly,<br />

the application was able to identify<br />

energy savings through the creation<br />

of a more uniform and efficient<br />

water production process.<br />

Robin Wong, regional director, <strong>Asia</strong>-<br />

Pacific, Aquasuite, explained: “In<br />

<strong>Asia</strong>, many utilities have increasingly<br />

complex, interconnected water<br />

supply networks that need to<br />

cater for rapid urbanisation and<br />

expansions as well as to cope with<br />

the challenges of climate change<br />

and maturing workforce. The use of<br />

an AI-powered predictive autopilot<br />

can help utilities improve the level of<br />

automation, precision and efficiency<br />

for the water supply system. We are<br />

seeing more utilities in <strong>Asia</strong> adopt<br />

our Aquasuite digital tools in their<br />

centralised operations centres<br />

for smart control and decision<br />

support.”<br />

32 WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong>


IN THE FIELD<br />

STABLE, EFFICIENT WATER<br />

PRODUCTION<br />

With Aquasuite OPIR, Vitens can<br />

make improvements to its complete<br />

water production process to match<br />

demand. Based on all available<br />

information, the application<br />

automatically sets optimum<br />

values for pressures and flows at<br />

purification and pumping stations,<br />

as well as the levels in reservoirs<br />

and clean water cellars. As a result,<br />

the entire system performs with<br />

greater stability and efficiency.<br />

In addition, Aquasuite OPIR retains<br />

insight into system control and<br />

optimisation, relieving the pressure<br />

on operators. For example, the<br />

application advises on the most<br />

appropriate settings to meet higher<br />

and lower consumption. In an<br />

unexpected situation such as a pipe<br />

rupture, the application identifies<br />

and reports the issue so that Vitens<br />

can address the issue immediately.<br />

This centralised, more stable<br />

water production is predicted<br />

to reduce Vitens’ energy<br />

consumption by 5-10%. Schipper<br />

elaborated: “It’s a bit like driving<br />

a car – if you drive steadily at<br />

100km/h over a certain distance,<br />

you use less fuel than when<br />

switching between faster and<br />

slower speeds.”<br />

Furthermore, Aquasuite OPIR<br />

enables Vitens to use lower, nighttime<br />

energy tariffs. Fluctuations in<br />

processing are reduced by 80%<br />

and the water pressure in the<br />

pipeline network is more stable.<br />

This results in less wear and tear,<br />

fewer faults and less wastage<br />

of non-returnable water. Stable<br />

production also ensures that<br />

water is not held for a long time in<br />

buffers, which improves its quality –<br />

drinking water is generally 12-20%<br />

less turbid as a result.<br />

Aquasuite OPIR delivers further<br />

benefits in people management,<br />

driving standardisation, efficiency<br />

and flexibility and better predicting<br />

the need for technicians in certain<br />

locations.<br />

MORE DATA, THE MORE<br />

OPTIMISATION<br />

The savings achieved through<br />

Aquasuite OPIR mean that the<br />

application will pay for itself within<br />

three years. Aquasuite OPIR<br />

enables Vitens to ride the big<br />

data wave – both now and in the<br />

future: as more data from sensors,<br />

systems and the Internet becomes<br />

available, the better the system will<br />

function.<br />

Schippers concluded: “With OPIR,<br />

we can convert all our local data<br />

into information and collect it<br />

centrally.” And due to the system’s<br />

intelligent self-learning abilities,<br />

water quality and energy savings<br />

are likely to continue to improve in<br />

the future.<br />

Vitens supplies around<br />

350 billion litres<br />

Photo credit: mrjn photography/unsplash<br />

WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong> 33


IN THE FIELD<br />

PC-BASED CONTROL<br />

PLATFORM optimises water<br />

treatment product dosing<br />

<strong>Wastewater</strong> treatment plants, such as the Upper Blackstone <strong>Water</strong> Pollution<br />

Abatement District, remove harmful contaminants from wastewater before it is<br />

discharged into the environment (Photo credit: Beckhoff Automation)<br />

Environmental Operating Solutions<br />

(EOSi), a Massachusetts-based<br />

environmental consultant, has been<br />

providing sustainable solutions and<br />

technical services for biological<br />

contaminant removal in water and<br />

wastewater treatment systems in<br />

the US and Canada since 2003.<br />

Samuel Ledwell, president of EOSi,<br />

revealed that the company currently<br />

provides over 550 wastewater<br />

treatment plants with safe, effective<br />

and environmentally-sustainable<br />

solutions.<br />

Clean water is vital in both consumer and commercial<br />

areas, including numerous industrial applications,<br />

such as mining, petroleum refining and groundwater<br />

remediation, in addition to residential applications.<br />

Environmental Operating Solutions (EOSi), a provider<br />

of products and services used in water treatment,<br />

evolved its business model to include the Nitrack<br />

control system, which creates value to plant operators<br />

by optimising the dosage of carbon supplements. The<br />

PC-based control system used in this area is designed<br />

to support functions such as remote access to the<br />

processes in conventional plants.<br />

By Shane Novacek<br />

The MicroC line of supplemental<br />

carbon sources forms the<br />

basis of the EOSi portfolio, and<br />

represents a non-hazardous and<br />

environmentally sustainable option<br />

to remove contaminants such as<br />

nitrogen, phosphorus, selenium and<br />

perchlorate, among others, from<br />

wastewater. The MicroC products<br />

contain various carbohydrate, alcohol<br />

and glycerin-based supplemental<br />

carbon sources, which serve as<br />

nutrients for the microorganisms<br />

in the sewage sludge used for<br />

biological wastewater treatment.<br />

These products are subjected to<br />

the most rigorous quality control<br />

processes.<br />

ALTERNATIVE TO TRADITIONAL<br />

SALES MODELS<br />

“Maintaining regulatory compliance<br />

at the lowest cost is a common<br />

goal for our customers,” Ledwell<br />

claimed. About five years ago, EOSi<br />

34 WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong>


IN THE FIELD<br />

began a new initiative to help its<br />

customers further optimise their use<br />

of MicroC products. This evolved into<br />

providing and later developing their<br />

own product dispensing monitoring<br />

and control equipment. In addition,<br />

EOSi process engineers develop<br />

customised control strategies for<br />

the specific process configurations<br />

of clients and offer services to help<br />

monitor plant performance.<br />

Nitrack is a PC-based control<br />

system used to monitor and control<br />

biological nutrient removal in<br />

wastewater treatment. It collects<br />

sensor data from a multitude of<br />

inputs and uses this data to control<br />

and optimise treatment processes.<br />

The Nitrack system will dose the<br />

appropriate amount of MicroC based<br />

on, for example, the amount of<br />

nutrients present in the wastewater<br />

system compared to the end-of-pipe<br />

target concentration. The Nitrack<br />

systems feature a wide variety of PCbased<br />

control solutions from Beckhoff,<br />

facilitating integration into customer<br />

facilities along with improvements<br />

in both processing power and<br />

remote connectivity options. Remote<br />

connectivity functionality enables<br />

location-independent plant monitoring<br />

by the EOSi team, or by the operators<br />

themselves. However, it also entails<br />

connectivity requirements that<br />

conventional process control systems<br />

might not be able to meet.<br />

PC-BASED CONTROL FINDS<br />

PRICE-TO-PERFORMANCE RATIO<br />

When designing the Nitrack system,<br />

EOSi wanted the ability to minimise<br />

the amount of hardware required to<br />

remotely control certain aspects of<br />

the treatment process. The PC-based<br />

systems provided by Beckhoff offered<br />

the ratio of price to performance<br />

for their needs, and were equipped<br />

with the required communication<br />

interfaces.<br />

Randy Pulsifer, automation and<br />

instrumentation manager, explained:<br />

“The main driver here was to develop<br />

the Nitrack technology on a costeffective<br />

platform that would allow<br />

our team of engineers to openly<br />

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WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong> 35


IN THE FIELD<br />

The CP2216 multi-touch Panel PC from Beckhoff runs the HMI software from EOSi and the<br />

TwinCAT PLC software. (Photo credit: Beckhoff Automation)<br />

communicate with customer control<br />

systems, while at the same time<br />

having the added benefit of standard<br />

PC software rather than being<br />

restricted to software that can only<br />

run-on industrial PLC systems.”<br />

The core of the Beckhoff control<br />

system is a CP2216 multi-touch Panel<br />

PC, offering a 2.2GHz Intel Celeron<br />

dual-core processor in a compact<br />

form factor and custom branding for<br />

EOSi. “We gain much greater HMI<br />

visibility than before with the 15.6-inch<br />

widescreen format, and the device<br />

seamlessly integrates with our HMI<br />

software,” Pulsifer added.<br />

The Panel PC also runs TwinCAT<br />

automation software to manage<br />

controller outputs used for important<br />

process functions, such as pump<br />

speeds. EtherCAT Terminals transmit<br />

process variables and other plant<br />

information to the C6920 control<br />

cabinet IPC, which then passes it<br />

along to the plant SCADA, enabling the<br />

necessary processing for continuous<br />

optimisation of the treatment<br />

processes.<br />

“Flexibility is key to the success of<br />

the Nitrack initiative. Considering<br />

the long lifecycle of water treatment<br />

systems, the ability to simply integrate<br />

EOSi systems into plants of all types<br />

is vital to enhance product value for<br />

customers,” he explained. “With the<br />

EtherCAT system, we have the ability<br />

to essentially keep our control platform<br />

static and change the distributed<br />

I/O equipment as the needs of the<br />

customer facility dictate.”<br />

Further enhancing connectivity and<br />

data availability, the TwinCAT TCP/<br />

IP server plays an important role in<br />

the implementation process, given<br />

the varied nature of equipment<br />

used throughout the plants of EOSi<br />

customers. Another important factor<br />

in the area of public utilities is security<br />

– the system integrates directly into<br />

existing plant SCADA systems while<br />

remaining on an independent and<br />

secure network.<br />

Nitrack from EOSi integrates the PC-based controller that is used for<br />

monitoring biological nutrient removal in wastewater treatment (Photo<br />

credit: Beckhoff Automation)<br />

CONTROLLER FLEXIBILITY<br />

FLOWS FROM RETROFITS TO<br />

FUTURE PLANT DESIGNS<br />

EOSi has been pleased with the<br />

Nitrack system, as EOSi’s Ledwell<br />

concluded: “The design used in our old<br />

system could only control one element<br />

of the treatment process. In our first<br />

Nitrack installation at a municipal<br />

water treatment plant, we control four<br />

elements, as well as the HMI, without<br />

taxing the CPU of the industrial PC. We<br />

can easily add more control elements<br />

if necessary. This robust performance<br />

of PC-based control is a huge enabler<br />

for our plans to expand the scope of<br />

Nitrack installations.”<br />

Shane Novacek is marketing<br />

communications manager North America<br />

at Beckhoff Automation.<br />

36 WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong>


FOCUS<br />

KEY TRENDS TO<br />

FOCUS FOR 2022:<br />

The digital opportunity<br />

of the water industry<br />

By Markus Brandstetter<br />

Grundfos partners<br />

with Baseform to<br />

bring digital services<br />

to all water utilities<br />

across the globe<br />

The water industry will continue<br />

evolving over the next decade to<br />

keep up with the new and existing<br />

challenges brought about by<br />

urbanisation, industrialisation, everchanging<br />

customer needs, and not<br />

forgetting the ongoing COVID-19<br />

pandemic.<br />

Most importantly, climate change<br />

continues to have significant<br />

implications. The 2030 deadline<br />

of the United Nations Sustainable<br />

Development Goals (SDGs) is<br />

imminent, and we still have a long<br />

way to go. The recently released<br />

Intergovernmental Panel on Climate<br />

Change (IPCC) report notes that<br />

climate change is intensifying the water<br />

cycle, bringing with it more intense<br />

rainfall and associated flooding, as<br />

well as more intense drought in many<br />

regions. When it comes to ensuring<br />

the water industry supports SDG 6 for<br />

Clean <strong>Water</strong> and Sanitation and 13 for<br />

Climate Action, it is not a matter of if,<br />

but when.<br />

As we close off this year, it is<br />

necessary for the water industry to<br />

look back at the learnings gained<br />

in <strong>2021</strong>, and how these shape the<br />

trends to come in 2022. How can the<br />

WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong> 37


FOCUS<br />

Grundfos’ carbon<br />

footprint<br />

water industry create solutions that not<br />

only benefit businesses, customers, and<br />

the environment, but also achieve optimum<br />

management and bolster resilience for<br />

water systems in the region?<br />

SOLUTIONS CENTRED AROUND<br />

DECARBONISATION<br />

Firstly, we will continue to see sustainability<br />

driving more energy-efficient solutions that<br />

tap into new and innovative technology.<br />

While sustainability has been a longstanding<br />

trend for any industry, for this part<br />

of the world, efforts have only really picked<br />

up speed over the last decade or so.<br />

What is encouraging is that countries<br />

are taking actionable steps towards<br />

decarbonisation in the region. Governments<br />

and industries are now focused on<br />

renewable and clean energy to reduce<br />

greenhouse gas emissions, with the<br />

ambition of reaching net zero. However,<br />

with limited resources in the face of a<br />

brutalising pandemic, the water industry<br />

needs to move strategically to meet<br />

sustainability goals. We found that the key<br />

to significantly reduce carbon emissions<br />

lies in innovating and delivering smart<br />

pumps and new solutions that enable our<br />

end-users to save energy.<br />

At Grundfos, we identified that 98% of our<br />

CO2 emissions can be attributed to scope<br />

three downstream activities, particularly the<br />

use phase of our products and solutions.<br />

This confirms that the best way we can<br />

help with climate change is to forge ahead<br />

with increasing the energy efficiency of our<br />

products and solutions.<br />

Digital technologies hold a huge potential to<br />

further improve our offerings in that aspect.<br />

Through digitalisation, water solutions can<br />

adapt their performance intuitively to user<br />

demand, through the use of Internet of<br />

Things, sensors, and intelligent technology.<br />

This way, our customers use less water and<br />

power, and emissions are reduced.<br />

But digitalisation does not stop at the<br />

product level. An efficient water system<br />

goes beyond individual components<br />

working in silos, but instead is about<br />

how an entire system can work together<br />

cohesively to ensure the optimisation of<br />

resources. To achieve this, we developed<br />

the iSOLUTIONS range, a range of<br />

products with a focus on connectivity,<br />

intelligent monitoring, and adjustment<br />

features to optimise water efficiency across<br />

the entire system. iSOLUTIONS is a key<br />

part of Grundfos’ continuous pursuit of<br />

digitalisation, by incorporating intelligence<br />

into our products.<br />

To advance our solutions, it is crucial<br />

to find strong partners, where we are<br />

able to combine our expertise and<br />

industry knowledge to tackle some of<br />

decarbonisation’s key challenges. For<br />

example, our strategic partnership with<br />

Siemens, a smart city enabler, focuses on<br />

solutions for water and energy efficiency<br />

problems within smart buildings, smart<br />

industry, and smart water networks.<br />

Earlier this year, we formalised a strategic<br />

partnership with Baseform, a technology<br />

provider of online software for water utilities,<br />

to bring digital services to all water utilities<br />

across the globe.<br />

CREATING CONNECTED ECOSYSTEMS<br />

WITH CUSTOMERS<br />

Connectivity and the Internet of Things<br />

continue to be buzzwords across industries,<br />

but it’s not a fad. Customers now recognise<br />

the importance of prompt, efficient service, as<br />

it will minimise downtime and keep any impact<br />

to business continuity to a minimum. Moving<br />

forward into 2022, we will see this play out in<br />

solution providers finding new ways to connect<br />

with their customers effectively and efficiently.<br />

One approach that has been very successful<br />

in the last few years are mobile applications,<br />

which have redefined customer experience.<br />

From paying bills, monitoring usage, and<br />

deriving information on water quality,<br />

customers can use these apps as an end-toend<br />

service, moving away from the mindset of<br />

pumps as a product.<br />

Grundfos’ iSOLUTIONS Cloud for wastewater networks<br />

38 WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong>


FOCUS<br />

connect their pumping solutions to Grundfos<br />

cloud, can help attain 10-25% energy<br />

optimisation in the water and wastewater<br />

network. By leveraging advanced analytics<br />

and algorithms to predict leaks, the<br />

application helps fix problems in the water<br />

network before they happen, preventing<br />

wastage of resources and energy.<br />

Grundfos’ SCALA1 booster pump<br />

For example, through the Grundfos Smart<br />

Serv app, customers can locate the nearest<br />

service provider and raise a request through<br />

filling an online form and including a picture of<br />

the pump or system. The service provider will<br />

then deploy one of their service engineers to<br />

the site to assess and resolve the issue. One<br />

of Grundfos’ key focus areas as a business<br />

is incorporating digitalisation in our service<br />

given its potential to drive efficiency at the<br />

large scale and rate we need. The app is one<br />

of our many efforts to ensure a fast response<br />

rate and minimise any downtime on our<br />

solutions as much as possible.<br />

We also launch SCALA1, a domestic booster<br />

pump, which comes with a built-in two-way<br />

communication system, allowing users to<br />

track their water system anytime when in<br />

range. The Bluetooth-enabled solution allows<br />

users to monitor, control, and schedule water<br />

use from their smartphone with the intuitive<br />

Grundfos GO REMOTE app.<br />

Moving forward, technologies like augmented<br />

reality and virtual reality can play a bigger<br />

role in empowering customers to take charge<br />

of their ecosystem, especially when service<br />

experts are not immediately available.<br />

Imagine being able to repair something, while<br />

receiving real-time instructions on precisely<br />

which bolt needs tightening and how to do<br />

it. The technology is developing at a rapid<br />

rate, so applications will undoubtedly expand<br />

dramatically in the future.<br />

To continue building solutions that are<br />

focused on connectivity and compatibility<br />

with our customers’ ecosystems, we<br />

are constantly looking at ways to align<br />

with international standards in this area.<br />

Grundfos is named as a member poised<br />

to be early adopted of Matter. Matter – the<br />

interoperable, secure connectivity standard<br />

for the future of the smart home – is driven by<br />

the Connectivity Standards Alliance (CSA),<br />

and aims to make it easier for manufacturers<br />

to build devices, and to ensure they are<br />

compatible with other smart home and<br />

voice services. We are also open to support<br />

every ecosystem that is building up and<br />

enabling smart pump applications, and<br />

are currently working with many customer<br />

implementations and pilots with the cloud<br />

providers.<br />

TRANSFORMING DATA INTO FUTURE<br />

INSIGHTS<br />

Lastly, we see greater demand for preemptive<br />

and predictive maintenance in water<br />

infrastructure, saving precious time, energy,<br />

and costs. Through the Internet of Things,<br />

advanced data collection and sensors, water<br />

networks can access information that allows<br />

them to operate in a more predictive manner,<br />

reducing downtime and avoiding serious<br />

business and environmental consequences.<br />

For example, Grundfos’ <strong>Wastewater</strong> Network<br />

Connect application, a cloud-based platform<br />

that allows water and wastewater utilities to<br />

Another way predictive insights can make<br />

an impact is through improving a city’s<br />

climate resilience. Most notably, China’s<br />

‘sponge cities’ have been exploring<br />

different solutions and water management<br />

techniques to tackle urban flooding,<br />

one being introducing intelligence to<br />

its stormwater control system. Through<br />

digitalisation, the drainage systems in some<br />

of these ‘sponge cities’ are able to monitor,<br />

analyse, and predict its operating status,<br />

as well as other considerations including<br />

urban flooding risks, ecological effects, and<br />

methods to reuse rainwater. Data collected<br />

can also be generated into reports that<br />

tracks the system’s performance against a<br />

set of key indicators.<br />

MOVING FORWARD<br />

While COVID-19 continues to shape how<br />

the water industry moves forward into the<br />

new year, digital transformation has and<br />

will continue to be a key enabler for us to<br />

reimagine our relationship with water, the<br />

environment, and our customers.<br />

Markus Brandstetter is CTO for Grundfos.<br />

WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong> 39


FOCUS<br />

SIZE MATTERS:<br />

To achieve circularity,<br />

we need scale<br />

Dutch and French circular projects share lessons<br />

from nationwide operations.<br />

value chains, for wastewater, it’s still<br />

developing. If you look at the recovery<br />

of valuable resources, like struvite,<br />

phosphorus, cellulose, sand or methane<br />

from the process itself, wastewater has<br />

enormous possibilities.”<br />

The spark for AquaMinerals started over<br />

25 years ago when Dutch drinking water<br />

utilities came together to address how<br />

to treat their solid wastes and founded<br />

the company. Produced sludges and<br />

other solids were collected to be<br />

transformed into valuable materials,<br />

economically and environmentally, for<br />

industries, the agricultural sector and<br />

sometimes even 100% circular in the<br />

water sector itself.<br />

Recovered resources<br />

Two European projects have<br />

expanded, offering lessons on the<br />

importance of scale in delivering a<br />

circular economy. Utility resource<br />

broker AquaMinerals in the<br />

Netherlands and Seitiss by French<br />

start-up studio Strane Innovation in<br />

France have witness growth in turning<br />

wastes into valuable resources.<br />

By connecting multiple cross-industry<br />

stakeholders, both developments have<br />

enabled resources from drinking water<br />

treatment or industrial processes to<br />

be organised, connecting supply and<br />

demand over a nationwide scale.<br />

It comes at a time of increasing focus<br />

on the circular economy across<br />

Europe. The European Commission’s<br />

adoption of the circular economy<br />

action plan (CEAP) means achieving<br />

circular economies have become an<br />

aspirational central building block<br />

of the European Green Deal and<br />

the continent’s drive for sustainable<br />

growth.<br />

RIDING THE CASCADE IN<br />

CIRCULARITY<br />

After success with the drinking water<br />

companies, AquaMinerals expanded its<br />

efforts onto wastewater.<br />

Olaf van der Kolk, CEO of<br />

AquaMinerals, explained: “While the<br />

drinking water companies already<br />

have developed numerous mature<br />

BALANCING SUPPLY AND DEMAND<br />

Today, AquaMinerals reclaims and<br />

resells circular products for over 10<br />

different sectors, including calcite,<br />

removed during the drinking water<br />

softening process. The organisation<br />

operates nationally, connecting the<br />

water companies’ residuals to the end<br />

markets as the circular broker.<br />

“If you have the volumes of resources<br />

to deliver to multiple locations, this<br />

can drive a tremendous impact on<br />

the market,” van der Kolk added. “On<br />

the other hand, if you have a pilot<br />

plant producing one truckload every<br />

two months, that’s interesting from a<br />

research or demonstration point of view<br />

but lacks scale.”<br />

40 WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong>


FOCUS<br />

Security of supply is important when<br />

it comes to the circular economy. For<br />

instance, AquaMinerals provides iron<br />

from the drinking water companies<br />

to the digestion industry, converting<br />

biomass into methane. Depending on<br />

the contract, iron must be supplied<br />

within 24 or 72 hours after being<br />

ordered by the digester.<br />

“They are dependent on this iron,” he<br />

said. “If this iron is not there, it could<br />

cause huge damage to the installation<br />

due to sulphur-corrosion. We have<br />

over 80 production sites across the<br />

Netherlands and Belgium where we<br />

collect the iron, as well as keep the<br />

resources to store the iron externally<br />

so that we can meet this order.”<br />

CREATING SUSTAINABLE<br />

INDUSTRIAL SYNERGIES IN<br />

FRANCE<br />

AquaMinerals has also targeted<br />

markets beyond the Netherlands<br />

and Belgium. As part of the H2020<br />

NextGen collaboration, it is in dialogue<br />

with Strane Innovation in France, which<br />

aims to create start-ups based on the<br />

European Union (EU) project outputs.<br />

If you look at the<br />

recovery of valuable<br />

resources like struvite,<br />

phosphorus, cellulose,<br />

sand or methane<br />

from the process<br />

itself, wastewater has<br />

enormous possibilities.<br />

Olaf van der Kolk<br />

CEO of AquaMinerals<br />

Charles-Xavier Sockeel, a<br />

sustainable business engineer<br />

from the organisation, believes that<br />

the industry needs to ensure the<br />

environment and ecosystem are<br />

ready for circularity to thrive. He<br />

elaborated: “We facilitate researchers<br />

to find a market and then identify<br />

which key exploitation results are<br />

important. From this, we see if it’s<br />

feasible to generate a spin-off startup,<br />

and whether the market is mature<br />

enough to handle it.”<br />

One notable circular development<br />

from Strane is Seitiss, designed<br />

to create “industrial synergies” by<br />

linking French industries. To date,<br />

160 processes have been studied<br />

over 18 industries, resulting in over<br />

3,000 characterised resources. The<br />

result is a total of 500 “documented<br />

synergies and 20,000 resource<br />

matches”, over 33,000 geolocated sites.<br />

“We help to connect sectors – what<br />

is considered waste from one sector<br />

is a resource to another,” Sockeel<br />

concluded. “Using GIS tools, we look for<br />

other actors to join the first step of this<br />

ecosystem so that we strengthen the<br />

value chains nationally.”<br />

Like AquaMinerals in the Netherlands,<br />

Seitiss acts as a circular broker in<br />

France, connecting to ensure resource<br />

buyers have a sustainable supply in the<br />

right quantities.<br />

WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong> 41


FOCUS<br />

PROCESS AUTOMATION<br />

in seawater desalination<br />

Singapore’s approaches to environmental protection is considered<br />

a leading market with great innovative power. The Tuas Desalination<br />

Plant produces more than 130,000m 3 of drinking water per day in a very<br />

limited space. Maximum efficiency applies not only to the use of space,<br />

but also to operation – all processes are monitored and<br />

controlled by a modern process control system.<br />

Singapore has no natural water<br />

sources of its own and in the<br />

smallest state of South East <strong>Asia</strong>, the<br />

possibilities for collecting rainwater are<br />

also very limited. Nevertheless, over<br />

5.5 million inhabitants must be just as<br />

reliably supplied with water as a good<br />

10 million tourists annually and the still<br />

expanding industry.<br />

At the moment, a good half of the<br />

water demand is still covered by<br />

imports, mainly from neighbouring<br />

Malaysia. But as Malaysia also has to<br />

By Verena Lehmann<br />

struggle with increasingly low water<br />

levels and because supply contracts<br />

expire in 2061 at the latest, Singapore<br />

has been looking for alternatives<br />

for years. Long-term investments in<br />

research and infrastructure of the water<br />

supply system as well as Singapore’s<br />

openly demonstrated interest in<br />

innovations in the water sector have<br />

ensured that a number of renowned<br />

research institutions and companies<br />

from the water industry have settled<br />

here. Singapore is therefore considered<br />

the ‘Silicon Valley of water research’.<br />

A SUSTAINABLE FUTURE<br />

STRATEGY<br />

PUB, Singapore’s national water<br />

agency is the Singaporean statutory<br />

board of the Ministry of the<br />

Environment and <strong>Water</strong> Resources.<br />

It is intended to ensure Singapore’s<br />

sustainable water supply via the<br />

so-called “Four Taps Project”.<br />

Accordingly, Singapore’s future<br />

strategy is based on four pillars –<br />

water imports, which are gradually<br />

being reduced; the collection of<br />

rainwater, as it can only be expanded<br />

to a limited extent; water recycling;<br />

and seawater desalination. The<br />

city-state has made great leaps in<br />

innovations in these two areas in<br />

particular, and it is here that the<br />

government continues to see the<br />

greatest potential for development.<br />

Modern membrane technology and<br />

high-grade disinfection by means<br />

of UV radiation are the basis for<br />

the high-quality recycling of used<br />

water. Today, approximately 40% of<br />

Singapore’s water demand is covered<br />

by recycling. The NE<strong>Water</strong> strategy<br />

module aims to increase this share to<br />

60% by 2060. Since the nation’s first<br />

seawater desalination plant was put<br />

into operation in 2005, major steps<br />

have also been taken here.<br />

42 WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong>


FOCUS<br />

Another plant has been feeding drinking<br />

water into the network since 2013, and<br />

the combined capacity covered 25% of<br />

Singapore’s water requirements by 2018.<br />

With the realisation of the Tuas Desalination<br />

Plant (TD3) project, this figure was increased<br />

to 30%.<br />

LOW SPACE REQUIREMENT<br />

With a capacity of 130,000m 3 per day, the<br />

TD3 produces as much drinking water as<br />

Singapore’s first seawater desalination<br />

plant, but requires only half the plant area.<br />

For this capacity, TD3 is one of the world’s<br />

most compact plants for drinking water<br />

production from seawater. On an area the<br />

size of only five soccer fields, ultra-modern<br />

and efficient process areas from mechanical<br />

pre-filtering to post-treatment are combined.<br />

The two-stage pre-treatment process<br />

combines Dissolved Air Flotation, in which<br />

impurities are removed by coagulation using<br />

chemicals, with ultrafiltration. In over 120<br />

filter modules, semi-permeable membranes<br />

ensure that microorganisms and germs are<br />

removed from the water.<br />

During the subsequent reverse osmosis<br />

(RO), the pre-purified water is desalinated<br />

into two passes. With the modern pretreatment<br />

and flushing processes, the<br />

service life of the RO membranes has been<br />

doubled compared to other systems.<br />

EFFICIENT CONTROL TECHNOLOGY<br />

Excel Marco is responsible for the<br />

automation of this plant. The company,<br />

founded in 2000 and part of the Joulon<br />

Group since 2017, is a solution provider for<br />

process automation and safety solutions for<br />

critical systems in various industries. The<br />

Simatic PCS 7 process control system from<br />

Siemens is used for all processes, from the<br />

intake of seawater to the feeding of drinking<br />

water into the public grid.<br />

Edward Aung, project and engineering<br />

manager of Excel Marco, explained why<br />

this choice contributed to the success of<br />

the project: “When we programmed the<br />

first automation examples, we realised that<br />

the control strategies for ultrafiltration and<br />

RO really had it all. However, the Advanced<br />

Process Library from Siemens provided<br />

suitable function blocks for all challenges, so<br />

that we were able to achieve a high degree<br />

of standardisation despite the individually<br />

developed solution. The entire engineering<br />

process – measured against the challenge –<br />

ran absolutely smoothly.”<br />

Phua Koon Teck, project manager for Excel<br />

Marco, summarised the most important<br />

challenges as follows: “TD3 is a plant<br />

with a very small footprint and very high<br />

performance. Many processes have to<br />

be taken into account in the desalination<br />

process, and there must be no quality<br />

fluctuations in the end product, high-quality<br />

drinking water for Singapore. We have also<br />

implemented a very high standard of IT<br />

security.”<br />

The Siemens control system also<br />

proved its worth in this respect, as Phua<br />

emphasised: “The basic architecture of<br />

Simatic PCS 7 supported our approach<br />

of an advanced security solution. The<br />

combination of hardened architecture,<br />

the IEC 62443 certified security concept<br />

and the appropriate Siemens hardware,<br />

together with our wealth of experience, has<br />

resulted in a first-class security concept.”<br />

Given the importance of water in Singapore<br />

in particular, all the infrastructure facilities<br />

involved are subject to particularly high<br />

cyber security requirements.<br />

ADVANCE COMPONENTS<br />

In addition to the control system, which<br />

contributes to the overall efficiency of the<br />

desalination plant through uniform operation<br />

of the entire plant and the appropriate<br />

function modules for the control strategies,<br />

other components play an important role in<br />

operation.<br />

“The use of an OTS, an operator training<br />

system based on process simulation, was<br />

already stipulated as a prerequisite in the<br />

project tender,” Aung explained. “With the<br />

help of Simit, the simulation system from<br />

Siemens, we have set up a simulation model<br />

of the entire plant during engineering. This<br />

model is now the basis for the training of<br />

the operating crew who use Simit as an<br />

operator training system.”<br />

The operators of the TD3 are each<br />

responsible for certain sub-processes,<br />

such as ultrafiltration or RO. Simit can<br />

be used both to train the challenges of<br />

specific process operation using particular<br />

scenarios and to improve understanding of<br />

the overall functionality of the plant.<br />

Phua continued: “When a system is<br />

running, there is no better way to train<br />

operating steps in a safe environment<br />

than to use an OTS. Because this is also<br />

increasingly appreciated and used by<br />

other customers, we at Excel Marco are<br />

currently working very intensively on this<br />

topic and are achieving excellent results<br />

with Simit.”<br />

Not only Excel Marco, but the operator<br />

is also satisfied with the result. The<br />

project also enjoys high international<br />

recognition. For example, its technical and<br />

environmentally sustainable performance<br />

earned it the “Desalination Plant of the<br />

Year” award at the Global <strong>Water</strong> Awards in<br />

London in 2019.<br />

Phua is certain that Singapore’s leading<br />

role in future water technologies could be<br />

proven with this plant, and commented:<br />

“The water supply of other ASEAN countries<br />

is largely based on groundwater and<br />

rainwater. This means there is an extreme<br />

dependence on climatic environmental<br />

conditions. With our gathered knowhow<br />

and the control technology solution<br />

implemented in Singapore, we can also help<br />

other countries to meet future challenges<br />

through seawater desalination.”<br />

Verena Lehmann is marketing manager, digital<br />

industries process automation, at Siemens.<br />

WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong> 43


FOCUS<br />

KEEPING<br />

A GOOD OVERVIEW:<br />

VEGAPULS 11 delivers level<br />

readings from remote areas<br />

Dry summers, sudden downpours or violent thunderstorms – the<br />

temperature climate in Europe has not always behaved its best in<br />

recent years. Not only does this have an impact on nature, but it also<br />

calls for innovative actions to be taken by the affected municipalities.<br />

In Belgium, VEGA’s compact radar level measuring instruments now<br />

provide readings for ecologically friendly water management.<br />

So far, 50<br />

VEGAPULS C 11<br />

level measurement<br />

modules have been<br />

installed in five<br />

Belgian provinces,<br />

unobtrusively<br />

monitoring water<br />

levels<br />

When rivers suddenly overflow their<br />

banks, or drinking water becomes<br />

scarce, or a nature reserve struggle<br />

with a drought, water distribution<br />

strategies have to be rethought. This<br />

task is carried out in Belgium by<br />

the Flanders Environment Agency,<br />

Vlaamse Milieumaatschappij (VMM).<br />

Although the authority can do little to<br />

change the volatility of the weather, it<br />

nevertheless plays a decisive role in a<br />

holistic water policy.<br />

The environmental agency measures<br />

and monitors water quantity and<br />

quality, manages water systems,<br />

and levies fees on water pollution<br />

and groundwater extraction. It also<br />

advises on environmental permits and<br />

supervises infrastructure planning, as<br />

well as the monitoring and supply of<br />

drinking water.<br />

When it comes to rivers or any<br />

other forms of flowing water, VMM<br />

relies on the Internet of Things<br />

(IoT) solutions and adopts an<br />

integrated approach that focuses<br />

on limiting the risk of flood<br />

damage and achieving a high<br />

ecological status. In short, VMM<br />

looks to ensure that no user or<br />

consumer in the complex system<br />

of water distribution is neglected.<br />

However, the agency can only<br />

monitor something that has been<br />

accurately measured.<br />

44 WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong>


FOCUS<br />

USER-FRIENDLY AND LOW-<br />

MAINTENANCE<br />

In the early days, ultrasonic sensing<br />

was used to measure the water level<br />

in non-navigable streams, canals<br />

and rivers. However, this measuring<br />

method had a major drawback,<br />

especially outdoors – the sound<br />

propagation time depends on the<br />

temperature, which can result in<br />

considerable measurement errors<br />

due to temperature changes or<br />

solar radiation. Thick fog, wind and<br />

rain, as well as build-up of dirt will<br />

influence ultrasonic measurement.<br />

Even cobwebs can cause inaccurate<br />

readings, as they gather debris,<br />

they interfere with the measuring<br />

signal, resulting in an increase of the<br />

blocking distance, or dead band,<br />

typical of ultrasonic sensors. Added<br />

to this were ongoing maintenance<br />

problems.<br />

Radar sensors, by contrast, are<br />

not impacted by dirt, sunlight,<br />

fog, wind or rain. They also do not<br />

require mechanical protection from<br />

high floodwaters. For that reason,<br />

the decision was made over 15<br />

years ago to change the sensor<br />

type and since then the agency has<br />

relied on radar technology from<br />

VEGA.<br />

LEVEL MEASUREMENTS<br />

ENSURE SAFETY<br />

Due to climate change, a new challenge<br />

arose – to obtain a comprehensive<br />

overview of water levels at a wide variety<br />

of locations at any time of the day. VMM’s<br />

idea was to build a fine-meshed network<br />

of real-time level measuring points.<br />

VEGAPULS C 11 is<br />

housed in a small<br />

stainless-steel<br />

housing, so it is also<br />

protected against<br />

vandalism or theft<br />

RADAR<br />

IS THE BETTER<br />

ULTRASONIC<br />

Compact level sensors with 80 GHz radar technology<br />

They first worked with the radar<br />

level sensor VEGAPULS 61 with<br />

PVDF antenna for many years, then<br />

later with VEGAPULS WL 61. In the<br />

course of the collaboration, they<br />

acknowledged the solution-oriented<br />

attitude of the Schiltach-based<br />

company, as Johan Eylenbosch,<br />

hydrographer and electrical<br />

mechanic at VMM, said: “Whenever<br />

a problem arose, the service and<br />

additional information provided by<br />

VEGA was very good and helpful.”<br />

This was reaffirmed by the next<br />

project the agency undertook.<br />

VEGA Instruments (SEA) Pte Ltd<br />

25 IBP, #04-52 German Centre,<br />

Singapore<br />

Phone +65 6564 0531<br />

E-mail sales.sg@vega.com<br />

www.vega.com<br />

Key Advantanges:<br />

▪ Maximum reliability and accuracy<br />

▪ Unaffected by temperature fluctuations<br />

▪ Resistant to dirt and buildup<br />

▪ Measurement under vacuum and high pressure<br />

▪ Wear and maintenance free<br />

WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong> 45


FOCUS<br />

available, many of those issues were<br />

“Most of the measuring points are<br />

resolved. The instrument contains a<br />

located in open watercourses and are<br />

newly-developed radar microchip that<br />

actually not problematic. We could<br />

was optimised for the requirements<br />

also have used ultrasonic or pressure<br />

of level measurement and, due to<br />

sensors,” said Eylenbosch, clarifying<br />

its high level of integration, makes it<br />

the reasons for the decision. “But the<br />

possible to build compact sensors.<br />

simple installation of radar sensors<br />

The VEGAPULS C 11 measures with<br />

via Bluetooth and the high measuring<br />

a frequency of 80GHz, which enables<br />

accuracy of ±5mm, not to mention<br />

good signal focusing. This allows<br />

the very reasonable price, tipped the<br />

better separation of measurement<br />

scales in favour of radar measurement<br />

signals from interference signals –<br />

technology. The instruments are also<br />

measurement is thus “easier and more<br />

completely solar powered which<br />

All instruments are<br />

completely solar<br />

powered, so no<br />

further maintenance<br />

is required<br />

Important measuring points are, for<br />

example, smaller, non-navigable<br />

watercourses, where information<br />

is gathered to help mitigate water<br />

accurate” than with other measuring<br />

methods, such as ultrasonic, VEGA<br />

claimed.<br />

And the small beam angle of only<br />

makes them even easier to operate and<br />

maintain. So, the significantly lower<br />

energy consumption of the new radar<br />

sensors was helpful to us in many<br />

respects.”<br />

shortages or predict floods. Such<br />

8-inch is ideal for the application, as<br />

measured values form the basis for<br />

Eylenbosch noted: “Some channels<br />

Another advantage Eylenbosch pointed<br />

taking more far-reaching decisions, for<br />

are very small. Thanks to the narrow<br />

out was that VEGAPULS C 11 is able to<br />

example to introduce local or regional<br />

measuring beam, we can mount the<br />

fit into a small stainless-steel housing,<br />

water withdrawal prohibitions. The<br />

sensor very close to the wall.” The radar<br />

as he explained: “This makes the entre<br />

agency was particularly focused on<br />

sensor is equipped with encapsulated<br />

measurement setup so inconspicuous<br />

periods of prolonged drought, which<br />

cable and protection class IP66/68,<br />

that it is also protected against<br />

has been the order of the day in recent<br />

hence allowing it to be immersed in<br />

vandalism and theft.”<br />

years.<br />

SOMEWHERE IN THE MIDDLE OF<br />

NOWHERE<br />

water in the event of a flood.<br />

CURRENT MEASUREMENT DATA<br />

AROUND THE CLOCK<br />

CONCLUSION AND OUTLOOK<br />

“We now have reliable, energyefficient<br />

measurement 24 hours a<br />

In an effort to improve water<br />

Every 15 minutes, the radar<br />

day,” continued Eylenbosch, who is<br />

management, VMM wanted to have<br />

measurement is activated and the<br />

convinced that the need for additional<br />

smart IoT level sensors for continuous<br />

measured value sent to the VMM<br />

measuring points will increase in the<br />

level measurement of rivers. Up until<br />

database via a remote telemetry data<br />

future. Expanding the sensor network<br />

then, setting up such measuring<br />

logger. “This makes it possible to gain<br />

is not an issue – a new level measuring<br />

points had only been possible with<br />

a better insight into our water supply<br />

point can be put into operation at<br />

considerable effort and expense.<br />

and distribution reality, and to calibrate<br />

any time and integrated into the<br />

our hydrological models,” he added.<br />

existing network. As soon as the level<br />

“To install a river level measuring point,<br />

Incidentally, any citizen can also<br />

measurement module is installed, the<br />

the sensor, together with an adequate<br />

access the data – the current readings<br />

instrument goes online automatically.<br />

housing, sometimes had to be set<br />

can be viewed by the public via a web<br />

up in the middle of nowhere and the<br />

service.<br />

The administrator only has to fill out<br />

necessary cables laid underground,”<br />

a few fields in a digital activation<br />

he explained. “We also needed special<br />

Once the decision was made, VMM<br />

form beforehand – all subsequent<br />

software to configure the system. And<br />

procured 50 compact VEGAPULS C<br />

measurement data are then<br />

we had to collect, amalgamate and<br />

11 radar level sensors and installed<br />

automatically transferred to the<br />

process the measurement data.”<br />

them with microcontrollers at numerous<br />

database in a continuous stream.<br />

locations in five provinces. The exact<br />

This ensures that the level data<br />

When the compact radar level<br />

location of each one is determined via a<br />

becomes quickly available on the<br />

transmitter VEGAPULS C 11 became<br />

GPS module built into the data logger.<br />

data platform.<br />

46 WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong>


VIEWPOINT<br />

INDUSTRIAL<br />

wastewater<br />

challenge<br />

Industries such as chemical, petrochemical and mining use large quantities of fresh<br />

water and generate wastewater as a by-product. David Kim-Hak, senior director<br />

of product at Energy Recovery, elaborates more on the emergence of ultra-high<br />

pressure reverse osmosis for zero liquid discharge (ZLD) applications.<br />

Industrial wastewater effluent contains<br />

different types and levels of contaminants that<br />

vary among the processes, applications, and<br />

locations. Some contaminants can easily be<br />

treated and removed while others, such as<br />

salts and metals, are dissolved in water and<br />

are difficult to treat; this water is referred to as<br />

saline water. In addition to being challenging<br />

to treat, they can also be quite toxic to<br />

humans and the surrounding environment.<br />

Therefore, those effluents usually require<br />

extensive water treatment techniques prior to<br />

being discharged or else they are transported<br />

a great distance for disposal.<br />

To control the harmful environmental effects<br />

of industrial wastewater disposal and to<br />

improve the sustainability of surface and<br />

groundwater, governments have tightened<br />

regulations and environmental permitting,<br />

and are beginning to mandate zero or minimal<br />

liquid discharge (ZLD or MLD) requirements<br />

for industrial wastewater. Through MLD and<br />

ZLD, liquid waste volume is greatly reduced or<br />

eliminated while contaminants are disposed<br />

as solid waste, which is typically easier and<br />

safer to manage and will not contaminant the<br />

surrounding environment. The treated water<br />

remaining can then be reused in the original<br />

industrial process, or safely returned to the<br />

local environment.<br />

THE EMERGENCE OF UHPRO FOR ZLD<br />

APPLICATIONS<br />

Achieving ZLD requires a combination of<br />

desalination treatment steps that extract<br />

fresh water while concentrating dissolved<br />

salts and other contaminants in a waste<br />

saline stream. Liquid waste may be reduced<br />

by a combination of water treatment<br />

technologies such as brackish water<br />

reverse osmosis (BWRO), seawater reverse<br />

osmosis (SWRO), ultra-high pressure<br />

reverse osmosis (UHPRO), electrodialysis<br />

reversal (EDR), and thermal concentration<br />

methods.<br />

As a century-old incumbent technology,<br />

thermal processes have been the primary<br />

process to desalinate water and wastewater<br />

despite being high energy and capital<br />

intensive, making high-salinity desalination<br />

costly to implement. This process involves<br />

using heat energy to evaporate the water<br />

from the saline solution, leaving behind<br />

salt and other contaminants. The water<br />

vapour is then condensed back into a<br />

contaminant-free liquid. Even though<br />

thermal technologies have improved and<br />

optimised the use of heat energy, they<br />

can be inefficient processes to separate<br />

dissolved solids as compared to modern<br />

membrane separation processes.<br />

In comparison, reverse osmosis (RO)<br />

technology consumes less energy, requires<br />

a smaller plant footprint, and is less capital<br />

intensive. Unlike the thermal processes,<br />

RO uses hydraulic energy in the form of<br />

pressure as the sole driving force to push<br />

feed water through the semi-permeable RO<br />

membrane. This produces a clean stream<br />

called “permeate”, which leaves salts and<br />

other contaminants as by-products in the<br />

concentration stream. The required RO<br />

feed pressure must be greater than the<br />

osmotic pressure of the feed stream that<br />

is proportional to the salinity of the water.<br />

Therefore, the higher the feed salinity, the<br />

higher the required feed pressure. And in the<br />

case of UHPRO, because the feed salinity is<br />

typically above 60,000ppm, the required feed<br />

pressure is greater than 1,200 psi (83 bar).<br />

The ongoing transition in the last 10 years<br />

from thermal to SWRO in the seawater<br />

desalination market illustrates the<br />

attractiveness of RO technology. SWRO has<br />

completely displaced thermal desalination<br />

as the dominant technology for new<br />

municipal desalination plants, and is now<br />

the technology of choice in desalination.<br />

Recent advances in RO membranes<br />

and associated equipment have made it<br />

WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong> 47


VIEWPOINT<br />

Furthermore, the adoption of energy recovery<br />

devices (ERDs) in RO systems have made<br />

the economics of RO even more compelling<br />

against its thermal counterpart. ERDs, in the<br />

form of isobaric pressure exchangers, have<br />

played a critical role in the shift from thermal<br />

desalination processes to SWRO by reducing<br />

the SWRO energy requirement by up to 60%.<br />

Similar energy savings are also available<br />

with the isobaric pressure exchanger in the<br />

UHPRO process.<br />

Figure 1<br />

DEPLOYING ERDS TO AUGMENT THE<br />

ECONOMIC BENEFIT OF RO<br />

Basic RO systems employ a high-pressure<br />

feed pump to pressurise the feed stream<br />

to the required RO membrane pressure for<br />

dissolved solid separation to occur.<br />

The concentrate stream being discharged<br />

from the system retains most of the pressure<br />

from the feed stream as the pressure drop<br />

across the RO membrane is only about<br />

15-30 psi (1-2 bar). The hydraulic energy<br />

in the concentrate stream needs to be<br />

dissipated through a pressure regulating<br />

valve to safely dispose the concentrate.<br />

(Figure 1).<br />

Figure 2<br />

ERDs such as isobaric pressure exchangers<br />

are designed to harness this wasted hydraulic<br />

energy from the concentrate stream, thus<br />

reducing the RO energy consumption.<br />

possible to treat high-salinity wastewater<br />

by operating RO systems at an ultra-high<br />

pressure of more than 1,200 psi (83 bar)<br />

– nearly 50% higher pressure than SWRO.<br />

UHPRO can be deployed prior to the<br />

thermal stage to further concentrate<br />

and reduce the waste stream volume.<br />

As a result, the required size and energy<br />

consumption of the final thermal stage is<br />

significantly reduced.<br />

Figure 2 shows how the isobaric pressure<br />

exchanger is integrated into a RO system<br />

and how energy from the concentrate is<br />

transferred to the partial RO feed stream,<br />

which has a flow rate equivalent to that<br />

48 WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong>


VIEWPOINT<br />

of the concentrate. As a result, the<br />

implementation of an isobaric pressure<br />

exchanger also decreases the required<br />

size of the high-pressure pump, thus<br />

reducing both Capex and Opex.<br />

An isobaric pressure exchanger such<br />

as the Energy Recovery PX is an<br />

established technology for SWRO<br />

desalination plants for its consistent<br />

and high efficiency of 98% of the<br />

recovered energy that would otherwise<br />

be wasted. In SWRO, a pressure<br />

exchanger like the Energy Recovery<br />

PX can reduce the SWRO system<br />

energy use by up to 60%, bringing the<br />

specific energy consumption (SEC)<br />

of the system down from 6kWh/m 3 to<br />

2.5kWh/m 3 .<br />

The required UHPRO feed pressure is<br />

1,537 psi (104.5 bar), and the system<br />

consumes an estimated total power<br />

of 94kW, which represents a SEC of<br />

10.2kWh/m 3 of fresh water produced.<br />

By adding the Ultra PX into the<br />

process, the power consumption<br />

is expected to drop down to 39kW<br />

and the SEC to 4.1kWh/m 3 . This<br />

represents a power reduction of 59%,<br />

and an annual energy cost saving of<br />

approximately US$51,098.<br />

With such economics, the Ultra PX is<br />

poised to provide return on investment<br />

with significant energy cost savings<br />

year over year. Thus, the decision to<br />

design the UHPRO unit with an isobaric<br />

pressure exchanger ERD was justified<br />

for the lithium-ion material facility.<br />

A white paper will be published<br />

by Energy Recovery as soon as<br />

longer-term operating data are<br />

available.<br />

Energy Recovery’s<br />

Ultra PX reduces the<br />

energy waste of the<br />

UHPRO process<br />

The isobaric pressure exchanger ERD<br />

technology is now available for UHPRO<br />

applications to enable further reduction<br />

and concentration of the waste stream.<br />

Those devices are designed to manage<br />

the high saline water and higher<br />

pressures of up to 1,750 psi (120 bar).<br />

UHPRO CASE STUDY: NEW<br />

ENERGY LITHIUM-ION BATTERY<br />

MATERIAL FACTORY<br />

Energy Recovery will be deploying its<br />

Ultra PX technology in a lithium-ion<br />

battery manufacturing facility in Hubei<br />

province, China. Once completed, this<br />

facility will be the country’s largest<br />

lithium-ion battery production facility.<br />

To create a sustainable model for the<br />

production facility and achieve ZLD,<br />

the facility uses an advanced highconcentration<br />

wastewater recycling<br />

process that includes the UHPRO<br />

technology as a critical treatment step.<br />

The UHPRO desalination system<br />

treats 119gpm (27m 3 /hr) of wastewater<br />

feed with a total dissolved solids<br />

of 109Kppm and recovers 35% of<br />

fresh water while concentrating the<br />

wastewater to 167Kppm.<br />

The ongoing transition in the last<br />

10 years from thermal to SWRO in<br />

the seawater desalination market<br />

illustrates the attractiveness of RO<br />

technology. SWRO has completely<br />

displaced thermal desalination as<br />

the dominant technology for new<br />

municipal desalination plants,<br />

and is now the technology of<br />

choice in desalination.<br />

David Kim-Hak<br />

Senior Director of Product at Energy Recovery<br />

WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong> 49


HOTSEAT<br />

FILTER PRESS<br />

with AODD pumps<br />

Faced with concerns over equipment efficiency and<br />

product process, a filter press manufacturer turns to<br />

Seko for a multi-purpose solution.<br />

Filter presses are commonly used for<br />

solid-liquid separation in wastewater<br />

treatment processes across industries<br />

and applications such as municipal<br />

wastewater treatment, pharmaceutical,<br />

electroplating, pulp and paper-making,<br />

leather production, printing and dyeing,<br />

metallurgy, chemical processing,<br />

abattoirs, food production, brewing and<br />

distilling, and environmental protection.<br />

With ultra-high-drying dewatering<br />

performance and adaptability to<br />

harsh working conditions, the belt<br />

sludge filter press supports solidliquid<br />

separation in industrial and<br />

mining processes. These production<br />

processes include electrolytic<br />

manganese dioxide, coal washing,<br />

cement, starch, calcium carbide, quartz<br />

glass, ceramics, titanium dioxide, and<br />

steel.<br />

IMPROVED SLUDGE TREATMENT<br />

IN CHINA TO REDUCE<br />

ENVIRONMENTAL IMPACT AND<br />

MAXIMISE EFFICIENCY<br />

The development of sludge-treatment<br />

technology in China has been slower<br />

than expected, which, according to<br />

Seko, results in processes creating<br />

excessive volumes of sludge and water;<br />

while disposal is difficult, dewatering<br />

is not complete, and processes are<br />

inefficient. Along with poor resource<br />

utilisation, the generation of large<br />

amount of polluted sludge has an<br />

environmental impact if not strictly<br />

controlled.<br />

A filter press<br />

manufacturer<br />

employs Seko’s<br />

solutions to improve<br />

equipment efficiency<br />

and production process<br />

One sludge filter press manufacturer,<br />

keen to improve its practices and<br />

enhance public perception of its<br />

products and business, decided to carry<br />

out comprehensive system upgrades to<br />

increase processing efficiency, eliminate<br />

waste and reduce environmental<br />

pollution. For this, the company turned<br />

to Seko to deliver one of its innovative<br />

chemical-dosing solutions.<br />

50 WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong>


HOTSEAT<br />

PROBLEM: SYSTEM GENERATES<br />

EXCESSIVE POLLUTED SLUDGE AND<br />

INCREASED MAINTENANCE COSTS<br />

Seko’s technical team carried out an<br />

assessment of the client’s production<br />

system and discovered that the existing<br />

process dosed flocculant into the sludge<br />

filter press via a screw pump, which<br />

increased efficiency but at the same time<br />

reduce accuracy.<br />

This inevitably caused excessive chemical<br />

dosing, as well as costly wastage, and<br />

accelerated the emission of sludge waste.<br />

In addition, the existing equipment had<br />

high power, large flow, and a considerable<br />

maintenance requirement.<br />

AN ECONOMICAL SOLUTIONS TO<br />

REPLACE SCREW PUMP<br />

Taking into account the client’s specific<br />

process requirements along with the<br />

nature of the flocculant to be dosed, Seko<br />

recommended that the client replace the<br />

existing screw pumps with its Duotek<br />

series air-operated double-diaphragm<br />

(AODD) pump or Kosmo series of dosing<br />

pumps for improved accuracy, reliability<br />

and cost-effective performance.<br />

can be disassembled for cleaning without<br />

the need for regular downtime – a feature<br />

operators might look for to reduce<br />

operating costs.<br />

Kosmo pumps may also be equipped<br />

with variable-frequency motors or pulse<br />

dampers to further improve the stability<br />

of dosing, while a back pressure valve<br />

ensures consistency even when water<br />

pressure fluctuates.<br />

Solution II: Duotek AODD pump<br />

Seko’s Duotek pumps are known for their<br />

flexibility in pumping difficult liquids at low<br />

pressure and flow.<br />

The pumps come in many sizes and<br />

choices of materials of construction.<br />

Almost every liquid from highly corrosive<br />

acids through high viscosity paints and<br />

adhesives, to food and drink products, can<br />

be pumped. Other features of the Duotek<br />

pumps include variable flow and head<br />

pressures that can be adjusted, portable<br />

and compact for multi-location use, and<br />

the ability to manage liquids with solids<br />

particles.<br />

CONCLUSION<br />

With the improvement of the dosing level<br />

of the sludge filter press, Seko reported<br />

the manufacturer saw treatment efficiency<br />

increase while sludge discharge “dropped<br />

significantly”. As well as ensuring that<br />

sludge treatment requirements in the<br />

on-site process were met, by making<br />

its products more environmentallyresponsible,<br />

the manufacturer improved its<br />

brand image among its new and existing<br />

customers.<br />

Solution I: Kosmo mechanical<br />

diaphragm pumps<br />

Kosmo mechanical diaphragm pumps<br />

measure the volume ratio of flocculant<br />

to slurry through precision-controlled<br />

analogue dosing to achieve consistent<br />

mixing while minimising chemical waste.<br />

The Kosmo series of dosing pump is<br />

equipped with a PTFE diaphragm and<br />

PVC/PVDF pump heads, thus providing<br />

chemical compatibility that is applicable<br />

for flocculant dosing and ensuring<br />

reliability and long life.<br />

Above: The Kosmo series of dosing pumps<br />

from Seko<br />

Below: Seko’s Duotek pumps<br />

Kosmo pumps are recognised for their<br />

performance in continuous dosing,<br />

courtesy of the dual advantages of zero<br />

leakage and stable dosing, Seko claimed.<br />

This is achieved through the intelligent<br />

design of the pump’s ball values, which<br />

WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong> 51


HOTSEAT<br />

STORMHARVESTER<br />

JOINS WESSEX WATER<br />

in AI wastewater network rollout<br />

Technology to be installed across 35,000km of<br />

sewers, marking one of the biggest deployments of<br />

artificial intelligence in wastewater networks globally.<br />

blockages with zero missed and control room<br />

alarm rationalisation of 97%. Our technology<br />

also identified at least two incidents that we are<br />

fairly confident would have resulted in Category<br />

3 spillages, or worse. Numbers like these make<br />

for a strong business case for utilities.”<br />

Sewer blockages can lead to costly service<br />

failures including pollution and flooding events,<br />

but if spotted early enough, they can be quickly<br />

remedied. Wet weather makes it difficult<br />

to differentiate expected high sewer levels<br />

caused by heavy rainfall volumes from those<br />

arising from restrictions such as partial or total<br />

blockages.<br />

By deploying AI with the capacity to<br />

differentiate between these different events,<br />

both an improvement in alarm quality and<br />

alarm rationalisation is made possible.<br />

UK water company Wessex <strong>Water</strong> has joined<br />

forces with artificial intelligence (AI) company<br />

StormHarvester to expand the use of AI to<br />

detect blockages across its entire wastewater<br />

network.<br />

The deployment follows a successful trial in<br />

May last year, and will be the most extensive<br />

AI wastewater network to be rolled out in the<br />

world, the companies claimed.<br />

Following this successful trial, Wessex <strong>Water</strong><br />

has confirmed it will deploy StormHarvester’s<br />

AI technology across its entire network<br />

over the next three years, as part of its<br />

commitment to continue providing high<br />

standards of sewerage services to its<br />

customers and the environment. The<br />

expansion will cover nearly 35,000km of<br />

sewers and wastewater generated from<br />

2.8 million people.<br />

The agreement follows a trial in the city of<br />

Bath, to test the scope of AI and see whether<br />

it was possible to use machine learning to<br />

identify early-forming sewer blockages,<br />

mute unnecessary control room alarms,<br />

and establish an operational basis for a<br />

shift towards condition-based maintenance.<br />

During the trial StormHarvester’s intelligent<br />

Sewer Suite detected over 60 early blockage<br />

formations in real-time.<br />

Brian Moloney, managing director of<br />

StormHarvester, explained: “Our pilot showed<br />

92% accuracy in identifying early forming<br />

Jody Knight, asset technology manager for<br />

Wessex <strong>Water</strong>, concluded: “We are proud to<br />

be rolling out this innovative AI solution across<br />

our entire sewerage network. It’s a huge<br />

step in our ambitions to significantly reduce<br />

blockage incidents and improve efficiency in<br />

our sewerage operations.<br />

“We set out to test the ability of machine<br />

learning to predict blockage formations in<br />

sewer networks early and intervene before<br />

they became service failures, better separate<br />

genuine control room alarms from alarms<br />

triggered because of high volume rainfall<br />

during wet weather and dramatically improve<br />

the response time to service failures. In<br />

short, the technology worked and exceed<br />

expectations.”<br />

52 WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong>


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Pablo Publishing & Exhibition Pte Ltd | www.waterwastewaterasia.com


HOTSEAT<br />

ENERGY MANAGEMENT:<br />

Using variable frequency drive to<br />

improve process mixing efficiency<br />

By Erik Larson<br />

Vaughan<br />

Rotamix<br />

Vaughan<br />

Chopper Pump<br />

Reducing industrial equipment’s power<br />

consumption and increasing energy<br />

efficiency continues to be an important<br />

energy policy goal, with power<br />

consumption representing the highest<br />

single operating cost for most facilities.<br />

For the wastewater industry, targeting<br />

the energy efficiency of treatment<br />

processes has been an integral part<br />

of the effort to create net-zero energy<br />

wastewater treatment facilities.<br />

For hydraulic mixing systems, the<br />

use of a Variable Frequency Drive<br />

(VFD) can help maximise energy<br />

efficiency, without sacrificing system<br />

performance. To demonstrate this, we<br />

look at the advantage of using VFD<br />

to optimise energy consumption of a<br />

typical hydraulic mixing system for an<br />

anaerobic digester.<br />

Anaerobic digesters are present in<br />

most larger wastewater facilities.<br />

While they are not the most energy<br />

intensive treatment process, the<br />

biogas they produce can be effectively<br />

used to offset power requirements<br />

in other parts of the facility. This is<br />

achieved by either using biogas to<br />

feed boilers or through co-generation.<br />

In some more advanced facilities, the<br />

energy produced by co-generation is<br />

substantial enough to offset the entire<br />

power usage of the facility. In order to<br />

maximise the energy output from an<br />

anaerobic digester, it is important to<br />

produce as much biogas as possible,<br />

while reducing energy needed to<br />

sustain the digestion process.<br />

For anaerobic digestion, the most<br />

common design is a Continuously<br />

Stirred Tank Reactor (CSTR), relying<br />

on continuous mixing to achieve a<br />

54 WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong>


HOTSEAT<br />

homogeneous process volume, which<br />

efficient volatile solids reduction per<br />

provides consistent temperature and<br />

unit mixing energy.<br />

pH, dilution of inhibitory compounds,<br />

and improved biological contact.<br />

In general, the mixing energy required<br />

Mixing also prevents settlement and<br />

to prevent deposition is significantly<br />

deposition of suspended solids, which<br />

higher than the energy necessary<br />

can reduce digester volume and lead to<br />

to provide a homogeneous process<br />

expensive clean-out costs.<br />

volume. However, it is rarely necessary<br />

to continuously maintain the energy<br />

Hydraulic mixing systems are<br />

required to prevent deposition. In the<br />

commonly used to provide mixing<br />

example of a Rotamix system, some<br />

for CSTR anaerobic digesters. They<br />

applications may require as little<br />

consist of multiple nozzle assemblies<br />

as two hours per day at full mixing<br />

located within a tank, with flow often<br />

driven by a chopper pump. This<br />

provides an efficient, even distribution<br />

of mixing energy throughout the entire<br />

volume, while keeping moving parts out<br />

energy to allow for resuspension of<br />

settled solids. The remaining time can<br />

be spent operating at a lower mixing<br />

energy as required to maintain stable<br />

digestion. By varying the mixing energy<br />

Typical Digester<br />

Diameter<br />

Height<br />

70ft<br />

35ft<br />

Figure 1: Relationship<br />

between mixing<br />

energy and digester<br />

performance<br />

of the digester where maintenance can<br />

be more easily performed.<br />

in this way, significant savings can be<br />

achieved.<br />

Volume<br />

1 MG<br />

Total Solids 3-5%<br />

Using Vaughan Rotamix hydraulic<br />

mixing system as an example, it<br />

centres on the Vaughan Chopper Pump<br />

designed to mix a typical 1MG digester.<br />

For most hydraulic mixing systems, as<br />

Typical design parameters of a 1MG<br />

digester mixing system are provided<br />

in Table 1. At full speed operation of<br />

60Hz, the mixing system is operating<br />

at 46.8HP. This will serve as a baseline<br />

Installed Power<br />

Operating Power (60Hz)<br />

Operating Power (45Hz)<br />

50HP<br />

46.8HP<br />

22.1HP<br />

Table 1: Design<br />

parameters of<br />

a 1MG digester<br />

mixing system<br />

flow to the nozzles is varied, the amount<br />

energy consumption. If instead we use<br />

energy requirements. This could be<br />

of energy transfer to the fluid also<br />

a VFD to operate at 45Hz, the mixing<br />

batch tanks with variable fluids, or<br />

varies. Therefore, through manipulating<br />

system will be operating at 19.8HP.<br />

equalisation tanks with variable levels.<br />

the operating curve of the chopper<br />

With VFDs becoming more common<br />

pump with a VFD, an operator can<br />

Assuming a daily operating schedule of<br />

and cost effective, a growing number<br />

control the amount of mixing energy in<br />

two hours at 60Hz and the remaining at<br />

of applications are able to benefit<br />

their process.<br />

45Hz, this brings the average operating<br />

from using VFD to improve control and<br />

power to 22.1HP – a reduction of<br />

efficiency of process mixing.<br />

Figure 1 shows a typical relationship<br />

between mixing energy and digester<br />

performance. As mixing energy<br />

almost 53%. Assuming a power cost<br />

of US$0.08/kW, this produces an<br />

annual operational savings of $12,982<br />

VARIABLE SPEEDS: CONSISTENT<br />

SAVINGS<br />

increases, digester performance also<br />

without reducing system performance.<br />

For wastewater treatment plants<br />

increases as temperature and pH<br />

However, in some cases, more mixing<br />

concerned with their facilities’ bottom<br />

become more consistent, and inhibitory<br />

energy may be required to maintain<br />

line, the use of a VFD means they do<br />

compounds are diluted. Eventually,<br />

digester performance, which will reduce<br />

not have to sacrifice mixing power to<br />

the digester reaches a point where<br />

the possible savings. It is ultimately up<br />

save on operating costs. Instead, by<br />

additional energy no longer improves<br />

to the operator to determine the ideal<br />

incorporating a VFD, energy costs can<br />

performance, and inefficiency occurs.<br />

operating schedule for their facility and<br />

be reduced by 50% or more, while<br />

At even higher mixing energies,<br />

process.<br />

providing a complete mix to the digester<br />

overall performance may begin to<br />

and other tanks. In this case, variable<br />

decline due to mechanical foaming<br />

In addition to anaerobic digesters,<br />

mixing can lead to consistent savings.<br />

and sludge bulking. In most digesters,<br />

VFD can be used to increase efficiency<br />

a mixing energy between 0.15 and<br />

0.35HP//10 3 CuFt will provide the most<br />

in any process hydraulic mixing<br />

system, which has variable mixing<br />

Erik Larson is senior process engineer at<br />

Vaughan Company.<br />

WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong> 55


[Webinar] Sustainable <strong>Water</strong> Management<br />

for Green Urban Farming<br />

Jointly organised with Republic Polytechnic, Singapore<br />

21 Aug <strong>2021</strong>, Complimentary, Webex<br />

NEWSLETTER<br />

OF THE<br />

SINGAPORE<br />

WATER<br />

ASSOCIATION<br />

BRINGING<br />

A NEW VIBRANCY<br />

TO SINGAPORE’S<br />

GROWING<br />

WATER INDUSTRY<br />

Lecturers from Agriculture Research and Innovation (AGRI) Centre School<br />

of Applied Science, shared on new opportunities for urban farming for<br />

better control on water management, latest technologies for vertical<br />

farming towards achieving Singapore’s ambitious “30 by 30” goal to<br />

produce 30% of nutritional needs locally by 2030. More than 80 attendees<br />

from professionals for water and wastewater treatment, environmental<br />

consultants, and sustainable farming enthusiasts participated.<br />

[Webinar] Ozone for Industrial <strong>Water</strong> and<br />

<strong>Wastewater</strong> Treatment<br />

Jointly organised with De Nora <strong>Water</strong> Technologies<br />

3 Sep <strong>2021</strong>, Complimentary, Webex<br />

Marwan Nesicolaci, general manager, <strong>Asia</strong> regional hub, De Nora <strong>Water</strong><br />

Technologies, gave a welcome address to more than 95 attendees; and<br />

Alex Bettinardi, global product technology manager, ozone product line,<br />

De Nora <strong>Water</strong> Technologies, shared case study examples and compelling<br />

data to illustrate how ozone water treatment is used in three primary<br />

industrial water treatment applications.


[Webinar] Nirobox Solution: Focus on Decentralised<br />

Desalination <strong>Water</strong> Treatment<br />

Jointly organised with Fluence Corporation<br />

9 Sep <strong>2021</strong>, Complimentary, Webex<br />

Singapore <strong>Water</strong> Association (SWA) and<br />

Fluence Corporation co-organised the<br />

informative webinar Nirobox Solution:<br />

Focus on Decentralised Desalination <strong>Water</strong><br />

Treatment, where Dr Wendy Tu, business<br />

director of Fluence South East <strong>Asia</strong>; and<br />

Gilad Yogey, senior product manger of<br />

MABR products at Fluence Corporation,<br />

presented Fluence’s NIROBOX and<br />

NIROFLEX options across a wide range of<br />

situation for almost 60 attendees with a<br />

Q&A segment.<br />

[Webinar] Tackling Challenges of<br />

Drinking <strong>Water</strong> after Disaster<br />

Jointly organised with Swisspro International Pte. Ltd.<br />

(Katadyn Singapore)<br />

21 Sep <strong>2021</strong>, Complimentary, Webex<br />

SWA and Katadyn Singapore co-organised the informative webinar<br />

that drew almost 60 attendees. Liow Yong Zheng, regional manager<br />

at Katadyn Singapore, gave the welcome address. He is joined by<br />

experts from the Japan International Cooperation Agency (JICA),<br />

World Hope, and GivePower, who shared insights into how safe<br />

drinking water is the top need right after a disaster strikes, and how<br />

contaminated water adding stress to survivors and rescuers could<br />

have fatal impacts due to the spread of diseases. Attendees also<br />

learnt about mobile and sustainable solutions for self-sufficient<br />

nutrition and drinking water supply.<br />

[Live] PUB Sharing on R&D and Smart Initiatives by<br />

the <strong>Water</strong> Supply Plant (WSP) Department<br />

24 Sep <strong>2021</strong>, Complimentary, Webex<br />

A total of 107 participants attended the 4th PUB sharing session<br />

on R&D and Smart Initiatives by the <strong>Water</strong> Supply Plant (WSP)<br />

Department. Dr Chow Qin Wei, head of R&D at PUB; and Dr<br />

Jodie Chin, general manager, Lower Seletar <strong>Water</strong>works, PUB;<br />

shared insightful innovations and smart technologies by the WSP<br />

department and even advised on the possible collaborations the<br />

department can work with SWA members. Some upcoming tenders<br />

were shared as well, and an eventful Q&A segment followed after<br />

their presentations.


[Virtual] SWA 18th Annual General Meeting<br />

30 Sep <strong>2021</strong>, SWA members only, Webex<br />

It’s a wrap for SWA’s 18th Annual General Meeting. Chew Men<br />

Leong, president of SWA, gave the welcome address while Dinesh<br />

Sharma, vice-president, administration, SWA, shared the agenda<br />

for the 18th AGM; and Dr Adrian Yeo, vice-president, finance,<br />

SWA, reported on the audited financial statements. More than<br />

50 member representatives joined in the AGM and three lucky<br />

winners – Sembcorp Industries, Prominent Fluid Controls and<br />

Hydrobiology – walked away with a 1-year free membership for<br />

2022 in the draw spin conducted by Charles Quek, vice-president,<br />

general affairs, SWA.<br />

SWA/SgWX <strong>Water</strong> Utilities Series:<br />

Challenges and Opportunities for Desalination in Saudi Arabia<br />

27 Sep <strong>2021</strong>, SWA members and SgWX tenants only, Webex<br />

The speakers were Muhammad Abdulrahman Al Alshaikh, general<br />

manager for partnership, Saline <strong>Water</strong> Conversion Corporation<br />

(SWCC); and Waled Mohammed Albarrak, director of capital<br />

planning and analysis department at SWCC; who shared the<br />

ongoing projects, challenges and future plans. The session was<br />

attended by more than 100 participants.<br />

The SWCC is dubbed the largest producer of desalination water in<br />

the world, and the winner of Desalination Company of the Year in<br />

the <strong>2021</strong> Global <strong>Water</strong> Awards. SWCC also set a new Guinness World<br />

Record this April for the lowest energy consumption for desalination<br />

plant at 2.27kWh/h per cubic metre of desalinated water.<br />

[Webinar] Innovation to Practice: For Sustainable<br />

<strong>Water</strong> Solutions Across Industries<br />

Jointly organised with Singapore Netherlands <strong>Water</strong> House<br />

(SNWH) and supported by Netherlands Embassy<br />

7 Oct <strong>2021</strong>, Complimentary, Webex<br />

SWA is pleased to have Her Excellency, Ambassador to<br />

Netherlands in Singapore, H.E. Margriet Vonno to give her<br />

opening remarks while Wouter de Hamer from SNWH welcomed<br />

almost 80 attendees to hear from four water practitioners on<br />

their sharing on the latest technologies on water recovery<br />

systems, processes and recycling solutions, and sustainable<br />

management of water.


UPCOMING SWA ACTIVITIES<br />

SWA/SgWX <strong>Water</strong> Utilities Series: Air Selangor Story – The New Radical<br />

26 Oct <strong>2021</strong>, SWA members and SgWX tenants only, Webex<br />

Air Selangor is one of the largest water operators and more<br />

progressive water utilities in Malaysia, distributing clean and safe<br />

treated water to 8.4 million consumers in Selangor, Kuala Lumpur<br />

and Putrajaya. This webinar presents their challenges, and how<br />

they worked with its stakeholders in managing water supply<br />

system in the state of Selangor. Air Selangor will also share its<br />

ongoing projects, opportunities and future plans in this webinar.<br />

Join us to find out more about the opportunities with Air Selangor.<br />

SWA/SgWX <strong>Water</strong> Utilities Series:<br />

Cape Town, South Africa<br />

9 Nov <strong>2021</strong>, SWA members and SgWX tenants only, Webex<br />

SWA/SgWX <strong>Water</strong> Utilities Series:<br />

<strong>Water</strong>care, New Zealand<br />

16 Nov <strong>2021</strong>, SWA members and SgWX tenants only, Webex<br />

Singapore <strong>Water</strong> Industry Nite (SWIN)<br />

– Virtual [Special Edition]<br />

Jointly organised with ProMinent Fluid Controls (F.E.) Pte. Ltd.<br />

2 Dec <strong>2021</strong>, Webex<br />

The Singapore <strong>Water</strong> Association (SWA) is preparing an inaugural<br />

virtual edition of Singapore <strong>Water</strong> Industry Nite (SWIN), which will<br />

take place on a hybrid format on Thursday, 2 Dec <strong>2021</strong>, from 5-7pm.<br />

The quarterly <strong>Water</strong> Industry Nites serve as useful platforms<br />

for members to network with each other and government<br />

agencies. As part of the regular feature of these <strong>Water</strong> Nites,<br />

PUB will make announcements for upcoming water projects<br />

after the updates of SWA activities. The programme followed<br />

with cocktails and networking buffet dinners. However, due to<br />

the pandemic, SWA was unable to organise any SWIN for the<br />

past two years.<br />

Moving to living in endemic for 2022, SWA wishes to continue<br />

with the quarterly Industry Nites to continue creating a buzz<br />

for the water cluster. And on this inaugural virtual SWIN,<br />

SWA is making a breakthrough to its usual format whereby<br />

the organisation will make prior deliveries of a French Wine<br />

to some 100 online attendees to their door-step with a MoU<br />

signing ceremony with NTUC USME on three motions while<br />

PUB Catchment and <strong>Water</strong>ways Department will share on their<br />

upcoming plans and initiatives.<br />

SWA WELCOMES NEW MEMBERS (joined from Aug-Sep <strong>2021</strong>)<br />

ASSOCIATE & INSTITUTE<br />

1. Reacto Pte. Ltd.<br />

INDIVIDUAL MEMBERS<br />

1. Mr Chandrashekar Athreya<br />

<strong>2021</strong> EVENTS CALENDAR INTERESTED TO JOIN SWA?<br />

<strong>2021</strong> will be bustlingly filled with water shows, networking events,<br />

knowledge sharing sessions and webinars. We have an exciting<br />

and interesting line-up of water series with PUB, Singapore’s<br />

national water agency. Download from https://www.swa.org.<br />

sg/<strong>2021</strong>-events-calendar/.<br />

To stay connected on the latest updates on SWA, visit https://<br />

www.swa.org.sg, follow us on LinkedIn or Telegram.<br />

YOUNG WATER PROFESSIONALS (YWP)<br />

1. Alvin Ting Jun Xiang<br />

2. Tan Yaw Bin<br />

3. Dr Palaniswamy Suresh Kumar<br />

4. Delph Mak<br />

We welcome all organisations who are actively involved and<br />

interested in the water and wastewater industry to join Singapore<br />

<strong>Water</strong> Association as either Ordinary, Associate or Institutional<br />

member.<br />

Sign up at https://www.swa.org.sg/membership/sign-up-online


ON OUR RADAR<br />

TSURUMI EQUIPS<br />

MMR-series of submersible<br />

mixers with IE3 motor<br />

Tsurumi Avant is the latest product brand developed<br />

by Tsurumi with an eye on the future of the pump and<br />

wastewater treatment equipment markets. The MMRseries<br />

features submersible mixers with a built-in IE3<br />

motor.<br />

Submersible mixers are some of the most efficient<br />

solutions for mixing, agitating, homogenising and<br />

equalising wastewater at treatment facilities. They are<br />

used in aerobic as well as anaerobic and anoxic stages of<br />

wastewater treatment process to prevent sedimentation,<br />

and maintain constant concentration levels in the tanks.<br />

STATE-OF-THE-ART ENGINEERING SOLUTIONS<br />

The compact MMR mixers are equipped with an EN-<br />

GJL-250 cast iron body, AISI 316 stainless-steel propeller,<br />

AISI 431 stainless-steel shaft, and Tsurumi’s dual inside<br />

mechanical seals with silicon carbide faces in the oil<br />

chamber. As an option, models are also available with a<br />

stainless-steel body made of AISI 316. Either way, these<br />

mixers ensure users a high level of reliability and stability,<br />

Tsurumi claimed.<br />

The MMR-series can be chosen from a wide line-up of<br />

propeller sizes from 200-650mm, and motor outputs of<br />

0.75-7.5kW. Moreover, an array of accessories is available<br />

for installing the mixers anywhere inside a tank as a new<br />

installation or replacement of existing equipment.<br />

ENGINEERING FOR A MORE SUSTAINABLE WORLD<br />

The Tsurumi Avant brand embodies Tsurumi’s corporate<br />

philosophy of “being water- and people-friendly”. With<br />

the energy savings of the MMR-series, Tsurumi is<br />

committed to taking steps to conserve resources and<br />

help realise sustainable lifestyles and business practices.<br />

Understanding how water is an inseparable part of<br />

human life and endeavour. Tsurumi remains committed to<br />

supplying products and technologies that enable users to<br />

protect and control this valuable resource.<br />

60 WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong>


ON OUR RADAR<br />

A LEAK HEARD:<br />

Wavin launches its first pipe<br />

fitting with leak alert feature<br />

Wavin has expanded its line-up of pipe<br />

and fittings solutions with the launch of<br />

the Wavin Tigris K5/M5 press fitting series.<br />

The Wavin Tigris K5/M5 are equipped with<br />

an acoustic leak feature, thus enhancing<br />

water management for metal-plastic pipe<br />

connections.<br />

<strong>Water</strong> is one of the most valuable resources<br />

globally, but its scarcity is particularly acute<br />

in <strong>Asia</strong>-Pacific. Amid climate change, growing<br />

urbanisation and aging water infrastructure,<br />

<strong>Asia</strong>-Pacific’s water networks are increasingly<br />

more complex and extensive.<br />

When carrying drinking water, the pipe is only<br />

as good as the joint. The fittings to secure<br />

joints safely, are essential. Hence, the Wavin<br />

Tigris K5/M5 offers a new approach for<br />

governments and organisations looking to<br />

secure their water supply where it all begins -<br />

from installation in the buildings.<br />

MORE THAN AN ORDINARY FITTING<br />

The Wavin Tigris K5/M5 are what the<br />

company claimed as the “world’s first” fittings<br />

with an acoustic leak alert. In a leakage<br />

test executed with air instead of water, an<br />

unpressed fitting will generate a whistle<br />

sound, alerting installers of leaks when fittings<br />

are not fully pressed.<br />

Ruurd van Leeuwen, global product manager<br />

(hot and cold) for Wavin, explained: “When<br />

testing with air instead of water, leak and<br />

pressure tests will no longer be a challenge<br />

in the building installation phase. Testing with<br />

air has several advantages such as no risk of<br />

bacterial growth due to water stagnation in<br />

the period between testing and final use of<br />

the installation. Additionally, it avoids slippery<br />

work spaces or water damage, and there is no<br />

need for using leak sprays.<br />

“The method is quick, clean and safe as it<br />

already works at 0.15 bar, making it also a<br />

solution to check prefabricated installations.<br />

Ultimately, this approach eliminates<br />

dependency on early water supplies at the<br />

building site, as a simple air compressor will<br />

do the job.”<br />

A NEW GENERATION<br />

As successor of the Wavin Tigris K1/M1<br />

fittings, the new Tigris K5/M5 are packed<br />

with improved flow area, made possible via<br />

the increased inner bores called OPTIFLOW.<br />

It features MULTIJAW, which means that the<br />

fittings can now be pressed with pressing<br />

profiles such as U and Up, TH, H and B. This<br />

enables installers to switch to Wavin, without<br />

switching tools and retain their system<br />

warranty.<br />

Furthermore, the fitting incorporates IN4SURE,<br />

providing 360º visibility for installer to ensure<br />

the pipe is inserted properly. It also includes<br />

EASYFIT, which minimises the need to calibrate<br />

or chamfer the pipe after cutting.<br />

The Wavin Tigris has two core lines based on<br />

the preferred choice of body material. The<br />

Wavin Tigris K5 is a press fitting with bodies<br />

made of polyphenylsulfone (PPSU), while the<br />

Wavin Tigris M5 is a metal press fitting with<br />

bodies made of UBA-listed drinking water<br />

approved brass materials. Both radial pressfits,<br />

in PPSU or brass, cover a complete range<br />

of fittings that fit up to 40mm multi-layer<br />

composite pipes with Tigris K5/M5, and<br />

50-75mm with Tigris K1/M1.<br />

Freek Crum, president of Wavin <strong>Asia</strong>-Pacific,<br />

concluded: “Just like its predecessors, the<br />

new improved Wavin Tigris K5/M5 core value<br />

is reliability – backed by lifetime simulation<br />

tests that go way beyond the certification<br />

requirements. Wavin will continue to create<br />

new generations of products that not only<br />

make the jobs of installers easier and safer<br />

but help ensure that countries’ water supply is<br />

transmitted efficiently, with minimal disruptions.”<br />

The new Wavin Tigris K5/M5 are now available<br />

in South East <strong>Asia</strong>.<br />

WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong> 61


ON OUR RADAR<br />

ANDRITZ LAUNCHES<br />

AI-supported polymer<br />

dosage system<br />

increased process stability and<br />

reduced operating costs.”<br />

Metris addIQ RheoScan is<br />

designed to measure the<br />

sludge conditions throughout<br />

the thickening and dewatering<br />

stages using a convolution neural<br />

network for texture detection. The<br />

system automatically adjusts the<br />

polymer dose as needed to match<br />

changing flow rates and sludge<br />

conditions. This allows for almost<br />

fully autonomous machinery<br />

operation. The new squeezecontrol<br />

option enables the system<br />

to operate at the capacity limits of<br />

the machine 24/7, thus eliminating<br />

downtime.<br />

Optimised dosage saves polymer,<br />

resulting in Opex reduction by up<br />

to 40% for sewage sludge, coal<br />

Metris addIQ<br />

RheoScan optical<br />

measurement<br />

system for automatic<br />

polymer dosage<br />

(Photo credit:<br />

Andritz)<br />

Andritz has introduced the<br />

next generation of its Metris<br />

addIQ RheoScan, an optical<br />

measurement system for automatic<br />

polymer dosage in belt process<br />

and gravity belt tables. Among<br />

other features, the system uses<br />

artificial intelligence (AI) to further<br />

increase process stability and<br />

reduce operating costs.<br />

Stefan Peter, service product<br />

manager at Andritz Separation,<br />

told <strong>Water</strong> & <strong>Wastewater</strong> <strong>Asia</strong>:<br />

“Metris addIQ control systems<br />

are in place for many years, and<br />

one of the belonging products is<br />

Metris addIQ RheoScan. Also,<br />

this product has been in the<br />

market for several years, and has<br />

now been further improved by<br />

integrating AI.<br />

“The first generation reacted<br />

only on the basis of optical<br />

detection of the sludge flow<br />

on the screening belt, the new<br />

generation additionally makes<br />

use of AI technologies to<br />

recognise the actual flocculation<br />

conditions and further improve<br />

polymer dosing, thus leading to<br />

sludge or paper sludge dewatering.<br />

The technologies used also help to<br />

maintain optimum cake dryness,<br />

and to identify blinded belts<br />

which, in turn, leads to smoother<br />

operations. Installations in<br />

wastewater treatment plants with<br />

digestion processes have seen<br />

the additional benefit of higher gas<br />

yields.<br />

Metris addIQ RheoScan can be<br />

operated without supervision, and<br />

can be applied to any belt press<br />

or gravity belt table in all types of<br />

municipal and industrial sludge<br />

processing facilities.<br />

62 WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong>


WHAT’S NEXT<br />

EVENT CALENDAR<br />

<strong>2021</strong> AND 2022<br />

NOVEMBER <strong>2021</strong><br />

1 – 10 Nov<br />

Indonesia Infrastructure Week <strong>2021</strong><br />

(Hybrid Edition)<br />

10 – 12 Nov<br />

Viet<strong>Water</strong> Digital Connect (Virtual Edition)<br />

JANUARY 2022<br />

17 – 19 Jan<br />

World Future Energy Summit<br />

Abu Dhabi, UAE<br />

26 – 28 Jan<br />

InterAqua 2022<br />

Tokyo, Japan<br />

MARCH 2022<br />

29 - 31 Mar<br />

<strong>Asia</strong><strong>Water</strong> 2022 (Hyrid Edition)<br />

Kuala Lumpur, Malaysia<br />

APRIL 2022<br />

17 – 21 Apr<br />

Singapore International <strong>Water</strong> Week<br />

Singapore<br />

JUNE 2022<br />

8 – 10 June<br />

Aquatech China<br />

Shanghai, China<br />

AUGUST 2022<br />

4 – 6 Aug<br />

Lanka<strong>Water</strong><br />

Colombo, Sri Lanka<br />

SEPTEMBER 2022<br />

6 – 8 Sep<br />

Cam<strong>Water</strong> 2022<br />

Phnom Penh, Cambodia<br />

14 – 16 Sep<br />

Thai<strong>Water</strong><br />

Bangkok, Thailand<br />

14 – 16 Sep<br />

Pumps & Valves <strong>Asia</strong><br />

Bangkok, Thailand<br />

14 – 17 Sep<br />

<strong>Water</strong> Indonesia<br />

Jakarta, Indonesia<br />

OCTOBER 2022<br />

8 – 10 Oct<br />

Danang<strong>Water</strong><br />

Danang, Vietnam<br />

20 – 22 Oct<br />

Lao<strong>Water</strong><br />

Vientiane, Laos<br />

NOVEMBER 2022<br />

3 – 5 Nov<br />

Pump+Valve Myanmar<br />

Yangon, Myanmar<br />

3 – 5 Nov<br />

Myan<strong>Water</strong> 2022<br />

Yangon, Myanmar<br />

*Due to the COVID-19 pandemic which has resulted in closed<br />

borders and travel restrictions, please check the events’<br />

websites for the latest updates and changes.<br />

20 – 22 Apr<br />

IE expo China<br />

Shanghai, China<br />

WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong> 63


ADVERTISERS’ INDEX<br />

INDEX OF<br />

ADVERTISERS<br />

ADVERTISER<br />

PAGE<br />

ADVERTISER<br />

PAGE<br />

ANDRITZ AG 11<br />

CLA-VAL COMPANY 25<br />

NANOSTONE WATER, INC. 35<br />

OVARRO CONNECTING TECHNOLOGIES 1<br />

DUPONT<br />

OBC<br />

SEKO UK LTD 5<br />

ENERGY RECOVERY 17<br />

FINETEK PTE LTD 19<br />

TSURUMI MANUFACTURING CO., LTD.<br />

VAUGHAN CO., INC.<br />

IFC<br />

IBC<br />

GUANGDONG LIANSU TECHNOLOGY INDUSTRIAL CO., LTD 9<br />

HARBIN FIRSTLINE ENVIRONMENT TECHNOLOGY CO.,LTD 41<br />

LACROIX SOFREL 7<br />

VEGA INSTRUMENTS (SEA) PTE LTD 45<br />

WATER & WASTEWATER ASIA’S HOUSE AD 53, 64<br />

WEHRLE UMWELT GMBH 13<br />

FOLLOW US<br />

@waterwastewaterasia<br />

64 WATER & WASTEWATER ASIA | NOVEMBER/DECEMBER <strong>2021</strong>


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