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Architectural Envelope Experts

COMPANY INTRODUCTION
Cladtech International LLC was established in 2006. The Company has
its production facility in Ras Al Khaimah. It provides aluminum, glass,
doors and windows hightech curtain wall packages including project
management, design, production and installation complemented with
in house state of the art anodizing and powder coat finish.
1

VISION
Our vision is to become a regional leader in modern façade
engineering, promote energy efficient and environment friendly
façade construction, whilst achieving added value to our customers
and society.
MISSION
Our mission is to provide superior solutions for Architectural Curtain
Walls and Metal Works through Research and Development, Innovative
Production Technology, State-of-the-Art equipment and highly
motivated employees, thereby sustaining our profits and creating long
term value for our investors, business partners and employees.
2

The Facility is located
in Ras Al Khaimah.
It is situated in a plot
of 90,000 sqm of which:
• Covered area 40,000 sqm
• Uncovered area 50,000 sqm
(including workers accommodation)
The factory is split into three main different
business areas:
ALUMINIUM + STEEL
(CW, WINDOWS AND
DOORS)
16,500 m2
COATING
(ANODIZING AND PAINTING)
8,860 m2
GLASS PROCESSING (TEMPERING,
LAMINATING AND DOUBLE GLAZING)
11,660 m2
OFFICE SPACE
2,500 m2
3

Design and Build Capacity
The core business of CLADTECH INTERNATIONAL is the design and
manufacture of custom-made, unitized curtain wall panels each shift
per month. The Aluminum Curtain Wall factory can produce more than
55,000m2 of curtain wall panels each month. From concept design to
installation, each stage in the process is supervised by specialists as to
provide unique integrated technology solutions for architects, engineers
and developers.
• Up to 6 production lines with a capacity of 100 panels per line per
shift shift per day
• Total of 600 panels per shift per day
4

ORGANIZATIONAL
CHART
5

6

DIVISIONS
– ALUMINUM
– GLASS
– METALS AND CLADDING
– WINDOWS AND DOORS
7

8

EXPORTATION
Exporting Directly From
Ras Al Khaimah Port
to The World
Fast, efficient cargo handling and reliable distribution are the key elements to
Saqr Port’s reputation ro quality. Saqr Port is the major middle east bulk port for
bulk cargoes, aggregates, oil and cereals. It has a good commercial and
warehousing property portfolio which supports a thriving business community.
9

OUR SERVICES
– PRODUCTION AND SUPPLY
– PROJECT MANAGEMENT
– CUSTOM DESIGN SOLUTIONS
– CONCEPT DESIGN & ENGINEERING
– VISUAL MOCK-UP
– PERFORMANCE MOCK-UP TESTING
– SITE MANAGEMENT
– ON SITE TESTING
– MAINTENANCE
– PRODUCTION OF WINDOWS AND DOORS
– COATING AND ANODIZING
– SUPERVISION ON INSTALLATION
10

PRODUCT RANGE
– DOUBLE SKIN ACTIVE WALLS
– CONVENTIONAL CURTAIN WALL
– UNITIZED CURTAIN WALL
– 3D METAL STRUCTURE
– METAL CLADDING
– SPIDER WALLS
– SLIDING & CASEMENT WINDOWS,
DOORS
– SHOP FRONTS, DOORS, WINDOWS,
BALUSTRADES
– SKYLIGHT
– DOMES
– GRILLS & CLAUSTRAS
– BMS
11

QUALITY METHODS
Incoming Material
Inspection
– Our aim to ensure our products
meet the requirements of our
customer.
– Failure testing
– Statistical control
– Company Quality
– Total quality control
12

ALUMINUM
Aluminum
Division
The area designated for Aluminium production is 16,500sqm.
The activities are:
• Machining of aluminium profiles
• Assembly of windows, unitized curtain wall panels and doors
• Manufacturing of aluminium/ steel panels
• Steel machining
Output: between 200,000 and 250,000 sqm per year with 1 shift
(10 hours per 1 shift)
13

ALUMINUM GALLERY
14

ALUMINUM
Aluminum
Division
SATELLITE XL 5 axes CNC machining centre
Designed for milling, drilling, thread-cutting and slotting operations, on bars or
work pieces made of aluminium, PVC, light alloys in general and steel.
The factory has the latest technology for aluminium activities.
CNC machines for the cutting and machining of the aluminium profiles. Three
CNC centres are available.
All equipments are supplied by EMMEGI, one of the major companies of this
sector.
Professional and trained operators are running this department.
QUADRA Integrated CNC machining & sawing centre
Designed for milling, drilling, thread-cutting and slotting operations
on bars or work pieces made of aluminium, PVC and light alloys in
general
• Automatic bars step loading unit
• Automatic bar pushing unit
• Soundproof cabin
• Cut-pieces evacuation system
• Machining unit operating on
4 controlled axes
• Sawing units
• Automatic storing unit
• Control unit & software
15

ALUMINUM
Aluminum
Division
ASSEMBLY LINES
Two fully automated assembly lines and one manually’ for the production of
windows frames and unitized curtain wall panels are in place.
The output capacity is 100 panels per line, shift / day.
The lines can also be used for the production of doors.
Automatic window robot machine (EMEGI Quadra XL) with the production
capacity of 750 frames of windows and doors per day.
Designed for milling, drilling, thread-cutting and slotting operations, on bars
or workpieces made of aluminium, PVC, light alloys in general and steel.
16

ALUMINUM
Aluminum
Division
COMET E/P” - 4+3 CNC machining centre
Designed for milling, drilling, thread-cutting and slotting operations, on bars
or workpieces made of aluminium, PVC, light alloys in general and steel.
STEEL PRODUCTION
An area of 1,300 sqm is also designated for the production of secondary
steel/steel support.
17

ALUMINUM
Aluminum
Division
USTOM DESIGN –
NITIZED INTERNATIONAL SYSTEM –
TICK SYSTEM –
18

Unitized
Curtain
Wall
The main activity
is the production of
Unitized Curtain Wall
The Company has at his service highly experienced technical staff people
with high professionalism and consolidated worldwide experience in the
industry also with good knowledge of the local market.
The Company can produce customized curtain wall or work with systems
according to the requirements of the Clients.
19

Unitized
Curtain
Wall
Technical Department
Collaboration with other professional firms are in place.
Company operations are characterized by all the activities
connected with a contract that can be summarized as follows:
• Assistance architectural design and technical research
• Technical and economic tenders
• Acquisition of the contract
• Design, engineering and testing
20

Unitized
Curtain
Wall
Technical Department
• Quality control
• Production
• Installation
• After sales services
21

Unitized
Curtain
Wall
Site Installation
22

Stick System
Curtain Wall
Cladtech International is in full agreement and coordination with all the major
international system suppliers from germany, italy and france.
23

Structure & Thermal
Calculation
Cladtech International has established a structural team that can adapt to provide all the
technical support in line with the client requirements.
In addition to our resource in RAK, we also have agreements with external design office in
switzerland, italy & philippines.
24

GLASS
The Factory
Glass Processing
The glass production area is 11,660sqm
The processes performed are:
1. Offloading and storage
2. Cutting, breaking and sorting
3. Arrising and tempering line
4. Processing line
5. Lamination and test machines
6. DG line double glazing
7. CNC glass processing (Bavelloni)
Most of the activities are computer controlled to guarantee maximum efficiency and
minimum handling of the glass.
25

GLASS GALLERY
26

Cutting process
• Glass storage
• Glass loading
• Storage
• Cutting
• Auto breaking system
• Sorting system
Technical specifications:
Maximum sheet size: 3210x6100mm
Minimum sheet size: 2000x2450mm
Output: 1500 sqm for 1 shift (9hrs x shift)
27

Arrising
Automatic arising of rectangles and shapes with straight edges.
Cup wheel technology for best arising quality at low operating costs.
No contact of coated surface of low-E glass.
Wide application in tempered glass, laminated glass, and insulating glass
manufacturing.
28

Tempering line
The UGC Plus heating system incorporates a fast responding open
coil heater design. Individual turbocharger units located on the outside
of the heating chamber recirculate oven air and provide individual
convection control for both glass surfaces, as the radiant heating
system deposits heat according to measured pattern. Glass is heated
very fast but with a level of control that provides unique glass quality.
Technical specifications:
Glass size: 2600x4800mm
Glass thickness: 4mm – 19mm
Output: 1500 sqm for 1 shift
(9hrs x shift)
Processing line
A machine provides a consistent quality and high productivity.
Double edger
29

Heat Soak
During the glass manufacturing process with a float method some nickel sulphide
inclusions can occur inside the panes. Variations in temperature increase the
possibility of a spontaneous breaking of the pane when nickel sulphide is present
thus causing potential damage to people, things or animals. In order to make
spontaneous breakage less likely, the glass should undergo the Heat Soak Test
process: the glass is maintained at a 290°C temperature for a stated period in order
to force any possible breaking.
Double edging line
Technical specifications:
Maximum glass size: 5000x2600mm
Minimum glass size: 500x250mm
Glass thickness: 3mm – 25mm
30

Laminating Line
Quality architectural laminating glass machine.
Provides high quality and ever lasting laminated and multilaminated
glasses with high productivity.
Output: 500 sqm stocksheets for 1 shift
Double Glazing Line
Robotech sealant
DGU Processing Line
High tech and most advanced technology for the
production of insulated glass units.
Capacity approx 2500 sqm per day.
Output: 700 sqm for 1 shift (9hrs x shift)
Technical specifications:
Size: 2700x4000mm
Maximum thickness: 60mm DGU
Minimum thickness: 12mm DGU
Spacerbender
31

Processing line
Single edger
Technical specifications:
Maximum glass size:
2300mmx4000mm
Thickness: 3mm – 40mm
CNC Machine
Technical specifications:
Diameter: 3mm – 25mm (Top &
Bottom drill)
25mm – 50mm (Top drill)
32

WINDOWS Automatic Window AND Robot DOORS
(EMGI Quadra XL)
Automatic Window Robot
(EMGI Quadra XL)
33

Sliding Door
34

35
ISO Certification

Company Certificate
Company License
36

Projects
– ELITE RESIDENCE
– TAMKEEN TOWER
– DUBAI METRO
– IMPERIAL RESIDENCE
– HAIL UNIVERSITY
– JAWHARAT AL FALAK
37

Elite Residence
Project :
Elite Residence
Client :
Tameer Real Estate FZCO
Architect :
Eng. Adnan Saffarini (EAS)
Main Contractor :
Arabian Construction Co
Façade Area :
61,700 m2
Scope Of Work :
Unitized Curtain Wall
Installation Period :
Feb 2010 – Sept 2011
Project Manager :
Howard Etches
38
38

Tamkeen Tower
Project :
Tamkeen Tower
Client :
Tamkeen Real
Estate Developer
Architect:
Khatib & Alami
Façade Area :
46,000 m2
Scope Of Work :
Unitized Curtain wall
Installation Period :
July 2010 – March 2011
Project Manager :
Asaad Abate
39

Dubai Metro
Project :
Metro Stations
Green Line (6 stations)
Red Line (4 stations)
Client :
RTA
Architect :
W.S Atkins
Main Contractor :
Dubai Rapid link Consortium
Façade Area :
11,740 m2
Scope Of Work :
Fabrication
drawings
for the Façade
system including
materials procurement
and fabrication.
40

Imperial Residence
Project :
Imperial Residences –
Jumeirah Village Dubai
Client :
Tameer Real Estate FZCO
Architect :
Conin Incorporated
Consultants
Main Contractor :
ARP
Façade Area :
15,000 m2
Scope Of Work :
Insulated Windows
door system, stick
system curtain wall
Installation Period :
Dec 2009 – June 2010
Project Manager :
Christoper Yuga
41

Hail University
Project :
Ha’il University –
Ha’il region
Client :
Tamkeen Real
Estate Developer
Architect :
MHE
Main Contractor :
Al Arab Contracting
Façade Area :
3,500 m2
Scope Of Work :
Windows, doors, stick
system curtain wall
Installation Period :
July 2009 – May 2010
Project Manager :
Bashar Daqqah
42 42

Jawharat Al Falak
Project:
Jawharat Al Falak-
Jeddah, KSA
Client:
Al Rajhi Group
Façade Area:
3,500 sqm
Scope Of Work:
Windows, doors
and curtain wall
Architect:
Installation period:
TBC July 2009- May 2010
Main Contractor:
East & West Contracting
Project Manager:
Bong Briones
Sub-Contractor
Cladtech International LLC
43

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Glass Projects
n Going Projects
YASSAT
TOWERS
HE WAVE,
Oman
STAR
AL HAMRA
HOTEL
ompleted Projects
TRIDENT
TOWER
HURCHILL
TOWER
DUBAI
NTERNATIONAL
INANCIAL
ENTRE
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www.cladtech-int.com
Tel.: +966 (1) 219 05 66 • Fax: +966 (1) 293 57 52 • P.O. Box 18927 Riyadh, KSA
1
Tel.: +971 7 244 61 14 • Fax: +971 7 244 61 12 • P.O. Box 6674 Ras Al Khaimah, UAE