food Marketing & Technology 1/2021
food Marketing & Technology is the international magazine for executives and specialists in the food industry.
food Marketing & Technology is the international magazine for executives and specialists in the food industry.
You also want an ePaper? Increase the reach of your titles
YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.
1/21<br />
Vol. 35 • 31377<br />
ISSN 0932-2744<br />
Cover: Steam Peeling<br />
Solutions<br />
Covid Intensifies<br />
Well-Being Interest<br />
Food Extruder in<br />
Hybrid Design<br />
Sustainable Barrier<br />
Packaging
SEPARATION<br />
THE RIGHT INGREDIENTS<br />
FOR YOUR SUCCESS<br />
IN THE FOOD AND<br />
BEVERAGES INDUSTRY<br />
CUTTING-EDGE TECHNOLOGIES, INNOVATIVE<br />
AUTOMATION SOLUTIONS AND PROVEN SERVICE -<br />
ALL FROM A SINGLE SOURCE<br />
A PARTNER WITH<br />
FULL-RANGE EXPERTISE<br />
Want to exceed your consumers’<br />
demands by providing purer products,<br />
better taste and healthier ingredients?<br />
For applications in the production of<br />
starch, beverages and beer, vegetable<br />
oil, plant-based or animal protein, or<br />
for dairy and many more products?<br />
With more than 100 years’ experience<br />
in the <strong>food</strong> industry, serving everyone<br />
from multinationals to smaller family<br />
operations, we can promise you one<br />
thing: your goals come first. Like <strong>food</strong><br />
and beverage manufacturers, ANDRITZ<br />
is also adjusting to consumers‘<br />
demands for healthier, sustainable<br />
and natural products. So regardless of<br />
the requirements of your production<br />
operations, we most likely have<br />
everything you need for efficient<br />
and, at the same time, sustainable<br />
operations: the technology, the<br />
process knowledge, and also proven<br />
service and innovative automation<br />
solutions.<br />
ANDRITZ AG / Stattegger Str. 18 / 8045 Graz / Austria / andritz.com/separation
Know-how, competence and<br />
a comprehensive portfolio -<br />
all for your success!<br />
Need to maximize yield from your raw materials? Or improve the purity and the taste<br />
of your product? Whatever your specific need, our aim is to put all the right solutions<br />
at your fingertips to ensure the success of your operations. With one of the broadest<br />
portfolios and decades of experience in the <strong>food</strong> and beverages industry, ANDRITZ<br />
Separation has a full array of tools for optimizing both performance and quality.<br />
PROFIT FROM OUR PROCESS KNOW-HOW<br />
ANDRITZ Separation has obtained extensive knowledge on<br />
<strong>food</strong> and beverages production through multiple stand-alone<br />
and turnkey projects at different (multi-national) production<br />
plants. With an endless number of installations worldwide,<br />
ANDRITZ Separation has a proven track record of excellent<br />
results and very little downtime. With our current portfolio, we<br />
are able to respond to the demands for better taste, good<br />
organoleptic properties, hygiene and viscosity, as well as<br />
efficient manufacturing with low energy consumption.<br />
LET’S BE BRILLIANT. TOGETHER!<br />
Ever since our first <strong>food</strong> research and development test<br />
more than 100 years ago, we have been partnering with<br />
customers in the <strong>food</strong> and beverages industry to improve<br />
the success of their operations. Today, we offer a wide<br />
range of global, regional and mobile R&D test facilities to<br />
support our customers. From different feasibility studies and<br />
upscaling to industrial size, to confirmation of viability for<br />
new processes - all from a single source.<br />
ANDRITZ solutions for<br />
mechanical and thermal<br />
solid/liquid separation<br />
CENTRIFUGATION<br />
FILTRATION<br />
BATCH-TYPE<br />
DRYING<br />
CONTINUOUS DRYING<br />
Separators<br />
Horizontal<br />
peeler<br />
centrifuges<br />
Vertical peeler<br />
centrifuges<br />
Filter presses<br />
Helix dryers<br />
Fluid bed<br />
dryers/coolers<br />
Drum<br />
dryers<br />
Paddle<br />
dryers<br />
Decanters<br />
Pusher<br />
centrifuges<br />
Dynamic<br />
crossflow<br />
filters<br />
Drum filters<br />
Belt dryers<br />
Drum flakers<br />
Plate dryers<br />
ANDRITZ AG / Stattegger Str. 18 / 8045 Graz / Austria / andritz.com/separation
PROCESS TECHNOLOGY&COMPONENTS<br />
© SEEPEX<br />
The cross-sectoral media platform<br />
for suppliers and users in two languages:<br />
German and English<br />
Exclusive information around the pump<br />
and compressor industry as well as<br />
systems and components<br />
Developments and trends<br />
First-hand future technology<br />
Targeted at international trade shows<br />
for 2020<br />
Special issue for the Russian market<br />
in October<br />
Dr. Harnisch Verlags GmbH · Eschenstr. 25 · 90441 Nuremberg · Tel.: +49 (0) 911 - 2018 0 · service@harnisch.com · www.harnisch.com
Editorial<br />
A New Start in <strong>2021</strong><br />
Some people find it difficult to see<br />
anything positive coming out of the<br />
year 2020. Others see it as healthy to<br />
take stock of one’s personal situation<br />
and make appropriate changes in things<br />
like <strong>food</strong> consumption. Many people<br />
have ordered groceries on-line – and<br />
this is a trend we can expect to continue.<br />
Equally so is the ‘dining-in experience’.<br />
We tried it at home over the holiday<br />
period. We ordered <strong>food</strong> from our local<br />
restaurant, and created an atmosphere<br />
at home, with table cloth, candles<br />
and background music which made<br />
the occasion special. It was a positive<br />
memory which will live beyond Covid-19<br />
and which we will be glad to repeat.<br />
One major trend we can expect to<br />
see continue this year is sustainability,<br />
which has many forms. It remains<br />
important to find long-term solutions<br />
to the <strong>food</strong> we harvest and process. This<br />
may mean alternatives in proteins from<br />
plants or insects, it may mean blending<br />
them to enhance benefits of different<br />
options. It will also mean tackling the<br />
problem of <strong>food</strong> waste. Climate control<br />
and meat replacement are often linked<br />
together under the sustainability<br />
umbrella. Some environmental benefits<br />
of less travel have already been seen<br />
and recorded.<br />
The number and quality of nonmeat<br />
burgers has grown. The plant<br />
based movement has created a lot of<br />
opportunities within the hydrocolloid<br />
world. Many <strong>food</strong>s-that-used-to-becalled-burgers<br />
use methylcellulose,<br />
starch and fibre. Some products will<br />
have bacon based on vital wheat gluten.<br />
Current commercial vegan cheeses<br />
rely on potato and tapioca starch,<br />
xanthan and konjac gum to achieve<br />
the meltability and texture consumers<br />
are expecting from cheese. Everything<br />
which is based on wheat and pea protein,<br />
makes organic and non-GMO sourcing<br />
of these proteins necessary for future<br />
differentiation from the competition.<br />
Personalised nutrition is another<br />
buzzword which sounds good, but is<br />
probably still looking for its definition.<br />
Recent data has underlined the<br />
continued growth in child obesity. The<br />
call is loud to the <strong>food</strong> industry to reduce<br />
20% of sugar and calories in everyday<br />
<strong>food</strong> consumed regularly by children.<br />
Ingredient manufacturers often select<br />
a colour for a new year which then<br />
becomes a trend of its own. It doesn’t<br />
really matter which one. For <strong>2021</strong> I<br />
am choosing white. For one thing it is<br />
a difficult colour to produce naturally<br />
Ian Healey<br />
Editor-in-Chief<br />
and sustainably. And my favourite<br />
soccer team plays in white, so that’s as<br />
good a reason as any.<br />
In the meantime the digital opportunities<br />
for this magazine are staying dynamic.<br />
Under www.<strong>food</strong>-mt.com you can find a<br />
digital copy of this issue as well as other<br />
news as it comes in, white papers, banners,<br />
and video slots. It is possible to receive<br />
the magazine electronically as soon as it<br />
is published. Please subscribe using the<br />
button on the website. Good for the<br />
readers and good for the environment!<br />
Our twice-monthly newsletter was<br />
launched last year and has proved very<br />
popular. Feel free to register for free.<br />
Sincerely,<br />
If you like it – subscribe!<br />
<strong>food</strong> <strong>Marketing</strong> & <strong>Technology</strong> • February <strong>2021</strong><br />
3
XIX International Trade Fair<br />
for Savoury Snacks & Nuts<br />
16-17 June <strong>2021</strong><br />
Hamburg, Germany<br />
Contents<br />
<strong>food</strong> <strong>Marketing</strong> & <strong>Technology</strong> February <strong>2021</strong><br />
1 Editorial<br />
42 Impressum<br />
Move your<br />
business<br />
forward<br />
Ingredients<br />
9 Flavor, Color, & Texture Trends in <strong>2021</strong><br />
12 Bringing Cultivated Meat to Japan<br />
13 New Seaweed Powder Unveiled to Address Consumers’<br />
Appetites for Label-Friendly Ingredients<br />
14 Olive Leaf Extract Now Non-GMO Project Verified<br />
16 CCOVID-19 Intensifies Consumers’ Interest in Well-Being<br />
and Eco-Friendly Products<br />
at the worldwide fair<br />
for savoury snacks<br />
The only trade fair 100% focused<br />
on savoury snacks and nuts<br />
Processing<br />
6 Steam Peeling Solutions for Vegetables and Fruits<br />
18 Sweet Revolution<br />
20 Food Extruder in Hybrid Design: Ideal System for Product<br />
Development and Piloting<br />
21 Baker Perkins Equipment Industry 4.0 Ready<br />
22 Shaping the Puzzle for Quality Formed Products<br />
24 Grinding Innovations from well-proven <strong>Technology</strong><br />
Key No. 99601<br />
snackex.com<br />
+ Experience the hottest trends,<br />
tastes and technologies<br />
+ Develop your business with the<br />
industry’s leading suppliers<br />
+ Connect with the decisionmakers<br />
of the industry and<br />
find international trade<br />
partners, distributors<br />
+ Meet existing customers and<br />
new prospects from around<br />
the world<br />
+ Sell your products to an<br />
audience that is ready to buy<br />
The industry-defining fair for<br />
the savoury snacks sector<br />
Packaging<br />
26 The Plant-Based Boom - A New High-Capacity<br />
Manufacturing Solution to Keep up with Consumer<br />
Demand<br />
29 Interpack and Components <strong>2021</strong> Canceled due to<br />
Covid-19 Restrictions<br />
30 Successfully Filling the Gap: Cereals now in Paper<br />
Packaging<br />
32 Bespoke Solutions in Meat Packaging Support Danish<br />
Crown’s China Expansion<br />
34 Independent Cart <strong>Technology</strong> Underpins Integrated<br />
Packaging Concept<br />
36 Elopak Records One Billion Natural Brown Board Cartons<br />
37 Digitized Silo Fill Level Monitoring<br />
Departments<br />
38 <strong>Marketing</strong><br />
40 Events
Vol. 35 • 31377<br />
ISSN 0932-2744<br />
Cover: Steam Peeling<br />
Solutions<br />
Covid Intensifies<br />
Well-Being Interest<br />
Food Extruder in<br />
Hybrid Design<br />
1/21<br />
Sustainable Barrier<br />
Packaging<br />
Cover: TOMRA Food<br />
Some of the main benefits of<br />
steam peeling are high quality<br />
and process efficiency. The yield<br />
and quality are much higher than,<br />
for example, mechanical peeling<br />
by 10-15%. The higher quality can<br />
be realized through the increased<br />
value of the product and lower<br />
operation costs, including reduced<br />
energy consumption.<br />
Our Cover Story starts on page 6.<br />
Key No. 99498<br />
Ingredients: Covid and Well-being<br />
Environmental concerns have been heightened as a result of<br />
COVID-19. This is in part due to some consumers questioning<br />
whether issues such as air pollution have increased respiratory<br />
issues, making people more vulnerable to the disease. This<br />
concern is being translated into altered buying patterns, with<br />
60% of consumers now being more attentive to the impact that<br />
their <strong>food</strong> and drink has on the environment. Find out more on<br />
page 16<br />
Processing: Food Extruder<br />
Extrusion is one of the most interesting technologies and is<br />
included in a new <strong>food</strong> development and piloting facility in<br />
Finland. The ZSK extruder is being used for process and product<br />
development and is also combined with other <strong>food</strong> production<br />
and packaging technologies. This enables the creation of<br />
commercially ready solutions in the <strong>food</strong> approved facility<br />
together with customers all over the world. Check out the full<br />
story on page. Check out the story on page 20<br />
Packaging: Sustainable Barrier<br />
As part of a sustainability strategy, a well-known cereal<br />
manufacturer wanted to completely switch its packaging from<br />
plastic to paper. The company produces organic products such<br />
as flour, porridge oats, muesli and bread mixes and occupies<br />
a niche role in the German market. The challenge was to find<br />
efficient packaging processes based on high quality and above<br />
all, environmentally-friendly packaging materials. See page 30<br />
Key No. 97065<br />
<strong>food</strong> <strong>Marketing</strong> & <strong>Technology</strong> • February 2016
Cover Story<br />
Steam Peeling Solutions for Vegetables<br />
and Fruits<br />
Steam peeling of vegetables is a technology that has been around for almost 50 years. Recent developments<br />
have served to underline the hygienic, quality and cost benefits. Ian Healey talked to Eamonn Cullen, steam<br />
peeling expert with TOMRA Food, based at the R&D center in Dublin, Ireland. TOMRA Food was the first<br />
company to introduce steam peeling to many potato and carrot processors.<br />
Food production companies that have<br />
invested in recent years in technology,<br />
automation and capacity are now<br />
leading the industry’s race to produce<br />
higher quantities of <strong>food</strong>, to satisfy the<br />
growing demand for online shopping<br />
and eat-at-home <strong>food</strong>s. Vegetable<br />
processing is a good example of how<br />
technology can provide operational<br />
flexibilities for commercial advantage.<br />
Take technology and automation in<br />
peeling and sorting processes: these<br />
enable customers to process vegetables<br />
like butternut in the morning and celery<br />
in the afternoon, with very little change<br />
to the processing line. And processors<br />
could just as easily switch the line<br />
between, say, sweet potato, beetroot,<br />
carrots, or kohlrabi in varying quantities.<br />
Switching from one product to another<br />
is remarkably easy. By simply changing<br />
settings using a touch panel, the <strong>food</strong><br />
processor can start the line for a new<br />
product with the confidence that<br />
quality and efficiency will be optimized<br />
and minimal need for human<br />
interaction.<br />
Today TOMRA Food is an industry<br />
leader and there are more than 530<br />
TOMRA steam peelers installed around<br />
the world. Before the arrival of steam<br />
peeling in the 1970s, potato skins were<br />
removed by lye-peeling. This was an<br />
inefficient process that used chemicals,<br />
requiring special care and handling,<br />
and consumed high volumes of water<br />
to treat the chemical waste from the<br />
process. Major <strong>food</strong> processors were<br />
crying out for a new solution and<br />
steam peeling was the answer. This<br />
uses steam that is already in use in<br />
processing plants and enables the<br />
more efficient production of high<br />
volumes. This advancement has saved<br />
many processors thousands of Euros<br />
every day. Steam peeling is the most<br />
efficient method of removing skin from<br />
fruit and vegetables. Lines processing<br />
between 1,000 kg/hr – 65,000 kg/hr can<br />
benefit from TOMRA’s steam peeling<br />
equipment, resulting in significant raw<br />
material and energy savings.<br />
Optical sorting technology is where<br />
TOMRA is more well-known and indeed<br />
this is always the first application when<br />
harvesting products. Potatoes and<br />
other vegetables are initially processed<br />
to remove dirt, stones and other<br />
foreign materials. After being ordered<br />
as to size and quality, also depending<br />
on the customer and final destination,<br />
the product is further processed.<br />
Steam peeling entails surrounding each<br />
potato with high pressure and hightemperature<br />
steam to directly heat the<br />
water below the potato’s skin. When<br />
the steam pressure is released, the<br />
water volume below the skin rapidly<br />
expands by more than 1,000 times,<br />
creating the force to separate the peel<br />
from the flesh. This process can be used<br />
for peeling several different vegetables,<br />
including potatoes, carrots, beets,<br />
pumpkin, sweet potato, kohlrabi, and<br />
root celery. It is also used to peel fruits<br />
such as apples, which naturally have<br />
high moisture.<br />
Some of the main benefits of steam<br />
peeling are high quality and process<br />
efficiency. The yield and quality<br />
are much higher than, for example,<br />
mechanical peeling by 10-15%. The<br />
higher quality can be realized through<br />
the increased value of the product<br />
and lower operation costs, including<br />
reduced energy consumption. Less<br />
waste also increases the final factory<br />
output.<br />
6<br />
<strong>food</strong> <strong>Marketing</strong> & <strong>Technology</strong> • February <strong>2021</strong>
Cover Story<br />
An efficient steam peeling process will<br />
remove 98% to 99% of each potato’s<br />
skin and will equally treat the surface of<br />
up to 3,000 potatoes every few seconds.<br />
To achieve this, fast pressurization and<br />
depressurization of the steam vessel is<br />
essential. The key measurement of this is<br />
the exhaust efficiency factor (EFF), which<br />
is the ratio of the steam shaft crosssection<br />
area (mm2) to the vessel volume<br />
(liters). Product movement and mixing<br />
inside the vessel are also important.<br />
There must be a high rotation speed (up<br />
to 28 rpm) and consistent movement<br />
of each potato. The EEF of TOMRA’s<br />
Eco peelers is two to three times higher<br />
than that of other steam peelers with<br />
the same volume.<br />
Benefits of TOMRA’s steam peeling equipment:<br />
Fastest peeling times for a wide range of vegetables, potatoes, carrots, beets,<br />
sweet potato, pumpkins<br />
Superior quality and peeling consistency<br />
Automated real-time adjustment up to 25% faster than other steam peelers<br />
Highest performance solutions on the market, increase by 5% - 10% above others<br />
Reduced labor requirements<br />
Reduced rejected product<br />
Up to 25% lower energy usage<br />
The TOMRA Steam Peeler’s key benefit<br />
over a competitors’ machine is the<br />
unique peeling vessel design. Multiple<br />
product lifters move the potatoes<br />
around. This results in significantly<br />
superior peeling performance, as well as<br />
peeling very quickly. If the potatoes are<br />
mixed uniformly throughout the vessel,<br />
they are treated uniformly. A second<br />
key advantage is a patented dual-stage<br />
steam exhaust system that ensures the<br />
steam’s fast release, removing the skins<br />
and speeding up the process as such.<br />
TOMRA PEELING MODULE<br />
Combining the high-performance<br />
TOMRA Eco Steam Peeler with the<br />
TOMRA 5A whole product sorter results<br />
in a highly effective TOMRA peeling<br />
module that’s also famously reliable,<br />
simple to maintain, and easy to operate.<br />
This combination overcomes the main<br />
challenge for processors: ensuring<br />
that the peeling line is optimized<br />
continuously when there are continuous<br />
and unpredictable vegetable quality,<br />
size, and shape variations. The module is<br />
fully automated and for every individual<br />
vegetable processed it reports on peel<br />
remaining, quality, defects, color, size,<br />
shape, and more. It is certainly no<br />
coincidence that today 85% of the<br />
world’s French Fries are processed using<br />
TOMRA equipment.<br />
Food safety<br />
ever faced. In a crisis such as this, it is<br />
important that a customer’s business,<br />
as an essential part of society, keeps<br />
its activities running smoothly. Food<br />
companies are working tirelessly in<br />
difficult circumstances to ensure that<br />
supermarket shelves, fridges, and<br />
freezers are full of interesting and<br />
flavorsome products. Food producers<br />
are an essential part of creating the<br />
meal-time experience that brings and<br />
keeps us together.<br />
On the one hand, the <strong>food</strong>service<br />
business stopped very quickly, forcing<br />
many potato producers to reduce<br />
volumes and shut down peeling lines.<br />
Even now, a year later, this industry<br />
sector is still operating at reduced<br />
capacity, and many companies are<br />
having to weather financial losses. On<br />
the other hand, however, there has<br />
been an increase in the consumption<br />
of eat-at-home <strong>food</strong>s, particularly fresh<br />
vegetables. Seeing this, some companies<br />
have adapted by introducing prepared<br />
meals for dine-in consumers.<br />
Many of the challenges brought by<br />
the pandemic in 2020 will continue<br />
COVID-19 – Challenges for <strong>food</strong><br />
processors<br />
The COVID-19 pandemic is arguably<br />
the most significant challenge the<br />
global <strong>food</strong> processing industry has<br />
<strong>food</strong> <strong>Marketing</strong> & <strong>Technology</strong> • February <strong>2021</strong><br />
7
Cover Story<br />
through much or all of <strong>2021</strong>. TOMRA<br />
cannot alter the circumstances<br />
influencing <strong>food</strong> demand, of course.<br />
Still, they can and will continue to<br />
help <strong>food</strong> processors meet their<br />
operational challenges through<br />
remote machine monitoring and<br />
management and remote customer<br />
support and training.<br />
“COVID-19 has impacted TOMRA Food’s<br />
business by making it more challenging<br />
to visit customers’ sites or host customers<br />
at our Demonstration Centers, “says<br />
Eamonn Cullen. “But through our<br />
technologies, we have found ways to<br />
introduce innovative online tools to<br />
connect with our customers and to<br />
help support their business needs. For<br />
example, TOMRA Insight, the cloudbased<br />
monitoring platform for sorting<br />
lines, enables data-based decision<br />
making and process adjustments in<br />
near-real-time. TOMRA Visual Assist,<br />
our new augmented reality tool,<br />
allows us to provide customers with<br />
specialist support remotely, just as if<br />
a field service engineer were standing<br />
in front of the machine. And TOMRA’s<br />
new Online Demonstration Centers<br />
enable customers to see and interact<br />
with machine demonstrations via video<br />
rather than attending the center in<br />
person.“<br />
Photos: TOMRA Food<br />
TOMRA has used increased automation<br />
through the COVID-19 situation to<br />
improve safety and quality even more.<br />
Production facilities have become<br />
more remotely controlled, using fewer<br />
people, reducing the real and potential<br />
introduction of foreign materials. Food<br />
traceability is also easier and can be<br />
guaranteed to the retailer. This kind of<br />
augmented reality has brought TOMRA<br />
closer to customers and individuals<br />
and has been accelerated by the Covid<br />
restrictions.<br />
The future<br />
TOMRA’s plans for the near future are<br />
focussing on waste reduction. Higher<br />
pressure steam can be used to peel more<br />
product faster. This can increase 6-8%<br />
yield saving, which benefits customers,<br />
consumers, and the environment alike.<br />
As family mealtimes have grown in<br />
importance in the last few months, so<br />
the expectations in the <strong>food</strong> which is on<br />
the table are also getting higher. Quality,<br />
safety and consistency are what TOMRA<br />
Food has specialized in for years. fmt<br />
"There is no doubt that, because of the<br />
pandemic, over the next months, we face<br />
challenging times. The world is adapting to<br />
the new restrictions, but struggling to keep up<br />
with demand. Rest assured, however, that <strong>food</strong><br />
supply is ably supported by the watchful eyes<br />
of technology and automation to help make<br />
home-dining pleasurable." Eamonn Cullen,<br />
Market Manager Peeling, TOMRA Food<br />
8<br />
<strong>food</strong> <strong>Marketing</strong> & <strong>Technology</strong> • February <strong>2021</strong>
Ingredients<br />
Flavor, Color, & Texture Trends in <strong>2021</strong><br />
When it comes to choosing which <strong>food</strong> and beverage products consumers like, there are 3 key aspects which<br />
lead to trying products and continuously buying those brands. Flavor, color, and texture are 3 major areas in<br />
why consumers continue to purchase a brand of choice. So how influential are these 3 aspects and what are<br />
consumers seeking in <strong>2021</strong><br />
Flavors<br />
Over the past few years there has been<br />
much attention on healthier alternatives<br />
within the <strong>food</strong> and beverage market,<br />
however consumers still prioritize taste<br />
as a key driver to why they choose a<br />
product. In <strong>2021</strong>, FMCG Gurus shows<br />
that consumers will be looking for new<br />
and exotic flavors from brands within a<br />
number of categories. This is highlighted<br />
as 74% of global consumers state they<br />
like <strong>food</strong> and drink products with new<br />
and unusual flavors. Especially in the<br />
case for chocolate as 77% of consumers<br />
would like to see new unusual flavors in<br />
this market.<br />
Due to the current global situations<br />
with many consumers stuck at home,<br />
they are looking for new ways to escape<br />
their reality through <strong>food</strong> and drink.<br />
This is highlighted as 74% of consumers<br />
stated they like new usually flavors from<br />
around the world. Not only are consumers<br />
seeking new exotic flavors, but also 68%<br />
of global consumers would be willing to<br />
pay a premium price for these products.<br />
Therefore, there is an opportunity for<br />
brands to target these consumers with<br />
exotic flavors from around the world to<br />
help as they look to <strong>food</strong> and beverages<br />
for escapism purposes.<br />
Consumers are also turning to traditional/<br />
nostalgic flavors which reminds them of<br />
simpler times. The COVID-19 pandemic<br />
has left numerous consumers across the<br />
globe in a state of worry and anxiousness<br />
about the future. FMCG Gurus research<br />
shows that 68% of global consumers<br />
find traditional and nostalgic flavors<br />
appealing within <strong>food</strong>, with over 70%<br />
suggesting they like these flavors<br />
because it offers them comfort.<br />
As consumers look to adopt a holistic<br />
health approach to life, looking to<br />
improve all aspects of their health<br />
including their diets, they are seeking<br />
out healthier and more natural products.<br />
Natural flavors can be very appealing<br />
to consumers as they will be highly<br />
associated with being better for them.<br />
Consumers are most likely to look for<br />
natural flavors in the following markets:<br />
Coffee (82%), Yoghurt (82%), and Fruit<br />
Drinks (83%). These are highly important<br />
<strong>food</strong> <strong>Marketing</strong> & <strong>Technology</strong> • February <strong>2021</strong><br />
9<br />
Key No. 99420
Ingredients<br />
as 64% of global consumers would agree<br />
that they would pay a premium for<br />
these natural flavors, as they are seen as<br />
healthier options.<br />
Colors<br />
When it comes to color in <strong>food</strong> and<br />
beverage products it is very important<br />
that brands get this right. FMCG Gurus<br />
highlights that 57% of global consumers<br />
find color influential when purchasing<br />
products. New and experimental colors<br />
can also be appealing to consumers with<br />
46% of global consumers agreeing with<br />
this. This is due to consumers associating<br />
these colors with more fun and exciting<br />
products, something which is needed in<br />
a time of worry. However, experimental<br />
colors are also associated with being not<br />
natural which is a key driver to why 30%<br />
do not find these products appealing.<br />
These colors can be associated with being<br />
artificial, something in which consumers<br />
are actively looking to avoid.<br />
It takes a consumer a matter of seconds<br />
to choose which product to buy therefore<br />
color is a key element to <strong>food</strong> and<br />
beverage products. Although 49%<br />
of consumers state they would pay a<br />
premium for products with experimental<br />
colors, traditional colors which consumers<br />
know and trust are a lot more<br />
influential when purchasing <strong>food</strong> and<br />
drink products. This highlights again that<br />
consumers may not trust experimental<br />
colors as they can be seen as artificial<br />
and not good for their health. This is key,<br />
in a time where consumers are actively<br />
seeking to improve their health to be<br />
less vulnerable to catching any disease or<br />
illness.<br />
When asked which colors were most<br />
appealing within beverages such as juice<br />
drinks a large number of consumers<br />
prefer colors that resemble fruits. FMCG<br />
Gurus research shows that Orange, Red,<br />
and Yellow are three of the most popular<br />
colors in regards to juice drinks. This can<br />
be associated that they are more natural<br />
which resembles the flavors they like<br />
and know. Therefore, it is important for<br />
brands to understand that natural colors<br />
associated with healthier flavors such as<br />
fruits are more appealing to consumers<br />
in a time of uncertainty around health<br />
and wellness.<br />
Textures<br />
Texture is also another key component to<br />
why consumers would choose to go back<br />
to certain <strong>food</strong>s and drinks. This is again<br />
highlighted as 59% of global consumers<br />
state that the texture of a product is<br />
influential when purchasing products.<br />
However, texture preferences vary<br />
largely by category. When it comes to the<br />
beverage market only 28% of consumers<br />
would like to experiment with unusual<br />
textures. One of the main reasons for<br />
this is that consumers already associate a<br />
product with a certain texture and do not<br />
want their favorite brands to change this.<br />
So, when deciding whether to use new<br />
unusual textures or traditional textures<br />
consumers are already aware of, it is<br />
important to know that 88% of global<br />
consumers state that traditional textures<br />
they know and trust are more influential,<br />
with only 7% preferring new textures.<br />
Summary<br />
Flavors, colors, and textures all play a<br />
key role in why consumers like to choose<br />
certain products. When addressing<br />
flavors, brands and manufacturers can<br />
target consumers who are looking for<br />
escapism with nostalgic flavors or new<br />
and exciting flavors which are specific to<br />
certain areas in the world. This will be<br />
a key trend driving forward in <strong>2021</strong> as<br />
COVID-19 still impacts consumers daily<br />
lives. Colors are also key, however due<br />
to a health kick in <strong>2021</strong> with consumers<br />
looking for natural products consumer<br />
may look to avoid artificial and<br />
unnatural colors. It is important that<br />
brands and manufacturers offer exciting<br />
new colors which are made from natural<br />
ingredients with simpler messaging<br />
for consumers. Finally, it is important<br />
to understand that consumers do not<br />
like change when indulging in their<br />
favorite products as they have certain<br />
associations with textures and the<br />
products they like.<br />
fmt<br />
10<br />
<strong>food</strong> <strong>Marketing</strong> & <strong>Technology</strong> • February <strong>2021</strong>
Ingredients<br />
<strong>Technology</strong> & <strong>Marketing</strong><br />
International Magazine June 2020 ISSN 2628-5851<br />
International Magazine October 2019 ISSN 2628-5851<br />
International Magazine April 2020 ISSN 2628-5851<br />
2/20<br />
<strong>Technology</strong> & <strong>Marketing</strong><br />
2/19<br />
xxx<br />
1/20<br />
Ingredients: Hydrocolloids in Pet Food, Acacia Gum's Versatility, Antioxidants<br />
Processing: Optical Sorting, Gentle Cooling, Removing Risks in Food Safety<br />
Packaging: Pouches and Printing, Sustainability, Choosing the Right Bags<br />
<strong>Marketing</strong>: Ask the Vet, Company News, Updates From the Fairs<br />
Ingredients Blueberries, Fiber, Sea<strong>food</strong>, Microencapsulation<br />
Processing Extrusion, Pumping and Dosing, Pellet Production<br />
Packaging Flexible Wet Packaging and Sleeving, Pouches for Treats<br />
<strong>Marketing</strong><br />
Showcase India, Interzoo 2020 Preview<br />
Ingredients Indispensable Fatty Acids, Dietary Fiber for Pets, Yeast<br />
Processing HPP <strong>Technology</strong>, Extruding Fish Feed, Encapsulation<br />
Packaging Canning, Recyclable Bags, Cartons<br />
<strong>Marketing</strong> The Vet's Corner, News from Fairs and Firms<br />
FREE trial issue at <strong>food</strong>@harnisch.com<br />
The magazine PetFood PRO has grown out of a conviction<br />
and wish to underline the high level of quality and care in the<br />
manufacture of pet <strong>food</strong>, through the choice of ingredients,<br />
choice of technology and choice of packaging materials. We<br />
will endeavour to present this in an informative way, through a<br />
reader-friendly style and with a marketing perspective.<br />
<strong>food</strong> <strong>Marketing</strong> & <strong>Technology</strong> • February <strong>2021</strong><br />
www.harnisch.com 11
Ingredients<br />
Bringing Cultivated Meat to Japan<br />
Collaboration to bring cultivated meat to Japan will help the country meet climate change and <strong>food</strong> security<br />
goals<br />
Aleph Farms, Ltd., and Mitsubishi<br />
Corporation’s Food Industry Group<br />
signed a Memorandum of Understanding<br />
(MoU) to bring cultivated<br />
meat to the Japanese table. Aleph<br />
Farms will provide its proven, scalable<br />
manufacturing platform (BioFarm)<br />
for cultivation of whole-muscle steaks.<br />
Mitsubishi Corporation will provide its<br />
expertise in biotechnology processes,<br />
branded <strong>food</strong> manufacturing, and local<br />
distribution channels in Japan.<br />
“The MoU with Mitsubishi Corporation’s<br />
Food Industry Group marks an<br />
important milestone for us, as we<br />
methodically build the foundations of<br />
our global go-to-market activities with<br />
selected partners,” notes Didier Toubia,<br />
Co-Founder and CEO of Aleph Farms.<br />
Mitsubishi Corporation is a global<br />
integrated business enterprise that<br />
develops and operates a global<br />
network of 1,700 group companies<br />
in 90 countries. With yearly revenue<br />
of US$140B, Mitsubishi Corporation<br />
is comprised of 10 Business Groups<br />
covering virtually every industry. The<br />
Food Industry Group covers <strong>food</strong><br />
resources, fresh <strong>food</strong>s, consumer<br />
products, and <strong>food</strong> ingredients, and is<br />
active in every link of the <strong>food</strong> supply<br />
chain, from the production and sourcing<br />
of raw materials to the manufacturing<br />
of finished <strong>food</strong> products.<br />
2020, Aleph Farms committed to<br />
eliminating emissions associated with<br />
its meat production by 2025 and reach<br />
the same net-zero emissions across its<br />
entire supply chain by 2030. As the<br />
demand for meat continues to rise with<br />
evolving lifestyles, the cooperation<br />
will also provide actionable solutions<br />
to overcome the societal challenges to<br />
the local population surrounding the<br />
domestic meat supply. This includes<br />
implementing stable <strong>food</strong> channels of<br />
quality nutrition.<br />
“This is part of a network of ‘BioFarm<br />
to Fork’ strategic partnerships being<br />
developed by Aleph Farms in APAC,<br />
LATAM, and Europe, following the<br />
successful 2019 Round-A strategic<br />
investment by Cargill and the Migros<br />
Group in Switzerland,” reports Gary<br />
Brenner, VP of Market Development at<br />
Aleph Farms.<br />
Aleph Farms and Mitsubishi Corporation<br />
are members of the “Cellular<br />
“The cooperation demonstrates Aleph<br />
Farms’ strategy of working together<br />
with the <strong>food</strong> and meat industries<br />
to ensure a successful integration of<br />
cultivated meat within the ecosystem,<br />
while maximizing the positive impact<br />
we make,” adds Toubia. “We are<br />
excited to bring cultivated meat<br />
production closer to the Japanese<br />
market.”<br />
fmt<br />
This cooperation takes a lead role in the<br />
fight against climate change, especially<br />
now that the Japanese government<br />
stipulated a goal of achieving zero<br />
greenhouse gas emissions. In April<br />
12<br />
<strong>food</strong> <strong>Marketing</strong> & <strong>Technology</strong> • February <strong>2021</strong>
Ingredients<br />
Agriculture Study Group”, a consortium<br />
implementing policy proposals under<br />
the Japanese Center for Rule-Making<br />
Strategy. The consortium brings together<br />
a range of experts on the definition and<br />
construction of cellular agricultural <strong>food</strong>s.<br />
It also adds clarification of conditions for<br />
Japanese products and technologies to<br />
have international competitiveness and<br />
establishes mechanisms for coexistence<br />
and division of roles with existing<br />
industries.<br />
fmt<br />
New Seaweed Powder Unveiled to<br />
Address Consumers’ Appetites for<br />
Label-Friendly Ingredients<br />
New WavePure® series brings indulgence from only natural seaweed components<br />
Food manufacturers can now achieve<br />
the rich eating experience consumers<br />
desire with Cargill’s new label-friendly<br />
WavePure® seaweed powder. Produced<br />
from native seaweed and obtained<br />
without chemical modification, Cargill is<br />
the first to make large, commercial-scale<br />
quantities of this familiar and versatile<br />
ingredient available to its European<br />
customers.<br />
“Seaweed powder appeals to a trifecta<br />
of consumer demands, allowing<br />
product developers to create <strong>food</strong>s<br />
and drinks with indulgent sensory<br />
experiences, using a single ingredient<br />
that consumers perceive as a positive<br />
addition to ingredient labels,” said<br />
Xavier Martin, Global Product Manager<br />
Seaweed Extracts at Cargill. “By<br />
bringing this ingredient innovation<br />
to our customers, we’re giving them<br />
the tools they need to create products<br />
that truly stand out in a competitive<br />
marketplace.”<br />
The company’s first offering in the line,<br />
the WavePure ADG series, is sourced<br />
from Gracilaria red seaweed, which is<br />
considered a traditional <strong>food</strong> ingredient<br />
in the European Union. As a result, there<br />
are various options for labeling with a<br />
reference to the seaweed source.<br />
From a formulation perspective, the ADG<br />
series is well-suited for dairy desserts,<br />
serving as a recognizable alternative to<br />
less familiar ingredients. With WavePure<br />
ADG, smooth and creamy textures bring<br />
an optimal organoleptic experience,<br />
while also offering excellent gelling and<br />
thickening properties.<br />
The ADG series debut ingredient,<br />
WavePure ADG 8250, is a proven<br />
solution for dairy desserts and the<br />
company expects to extend the range<br />
to other applications. In addition,<br />
Cargill is exploring opportunities to<br />
provide customers with a full line of<br />
seaweed powder solutions that tap<br />
into the rich diversity of other seaweed<br />
species.<br />
Cargill continues to work to enhance<br />
the sustainability of all its seaweed<br />
ingredients, including WavePure.<br />
Ultimately, the company’s goal is to<br />
make WavePure ingredients a part of<br />
its Red Seaweed Promise program,<br />
which embraces sustainable seaweed<br />
production practices, enhances<br />
producer livelihoods and supports<br />
local communities.<br />
fmt<br />
In addition to its consumer-friendly<br />
designation, Cargill’s seaweed powder is<br />
produced without chemicals, a processing<br />
approach that keeps all the natural<br />
seaweed components intact.<br />
“Seaweed has been a staple <strong>food</strong> source<br />
in many cultures for centuries,” said Judd<br />
Hofmann, Cargill’s Segment Director<br />
Texturizers and Specialty Europe. “That<br />
tradition continues today, as consumers<br />
view seaweed as wholesome, healthful<br />
and nutritious. Our innovative WavePure<br />
seaweed powder range leverages that<br />
heritage, enabling simple ingredient<br />
labels that reference the familiar<br />
seaweed source.”<br />
<strong>food</strong> <strong>Marketing</strong> & <strong>Technology</strong> • February <strong>2021</strong><br />
13
Ingredients<br />
Olive Leaf Extract Now Non-GMO Project<br />
Verified<br />
Heart health supporting olive leaf extract is also available in Organic grade<br />
IFF has received Non-GMO Project<br />
Verified certification for its Benolea®<br />
(EFLA® 943), an olive leaf extract,<br />
clinically shown to support cardiovascular<br />
health. In addition, the company recently<br />
received recognition by the Council of<br />
Ecological Agriculture of the Region of<br />
Murcia (CAIRM) for an organic grade of<br />
Benolea available to its customers. These<br />
new certifications endorse the ingredient<br />
as a trusted and transparently sourced<br />
all-natural product.<br />
The olive leaves used for IFF’s unique<br />
formulation are nurtured and harvested<br />
in Spain as a side stream of the olive<br />
oil industry. The extract is processed<br />
locally, at the company’s Murcia facility,<br />
to reduce the environmental footprint.<br />
IFF’s team of experts work closely with<br />
the olive growers, ensuring pure, clean,<br />
high quality olive leaf extract, with a<br />
healthy amount of powerful polyphenol<br />
antioxidants. They test it through every<br />
step of production, from raw materials,<br />
over intermediates, to the final products<br />
giving them full control of the supply<br />
chain from farm to fork.<br />
“We have focused significant<br />
R&D activities on researching the<br />
cardioprotective mechanisms of the<br />
botanical ingredient and optimizing<br />
the formula to promote cardiovascular<br />
support at the highest purity, quality,<br />
and sustainability standards,” says<br />
Laetitia Petrussa, PhD, Product Manager<br />
for IFF Health unit.<br />
The traditional use of olive extracts,<br />
including bark and fruits, goes back<br />
to the biblical era. In ancient Greece,<br />
it was valued as a remedy with<br />
multifunctional properties, including<br />
purported abilities to alleviate high<br />
blood pressure, prevent cardiovascular<br />
disease, relieve gout and fever, and to<br />
promote the body’s natural elimination<br />
functions. Recent empirical evidence<br />
has substantiated some of these<br />
traditionally ascribed benefits. Today,<br />
olives and olive oil play a central role in<br />
the Mediterranean Diet which has been<br />
universally recognized as a leading<br />
nutritional heart protector.<br />
Benolea olive extract is standardized<br />
to a potent concentration of<br />
14<br />
<strong>food</strong> <strong>Marketing</strong> & <strong>Technology</strong> • February <strong>2021</strong>
Ingredients<br />
polyphenols (30%), with 16-24%<br />
oleuropein — the most prevalent<br />
phenolic component of olives and<br />
extolled as a strong antioxidant that<br />
actively contributes to the protection<br />
of blood lipids from oxidative<br />
stress. The ingredient undergoes IFF<br />
Health’s proprietary EFLA HyperPure<br />
technology to guarantee the absence<br />
of contaminants as well ensure a<br />
consistently concentrated and stable<br />
source of polyphenols.<br />
Benolea’s heart-protective potential<br />
has been confirmed by a range of<br />
studies in animal models and three<br />
human clinical studies. In one trial<br />
involving 20 monozygotic adult<br />
twin volunteers, Benolea intake was<br />
associated with dose-dependent<br />
decreases in blood pressure. This<br />
study also showed a significant<br />
reduction of LDL-cholesterol and<br />
demonstrated positive effects on<br />
blood lipid profiles.<br />
A secondary metabolite of oleuropein,<br />
hydroxytyrosol, is responsible for the<br />
potent antioxidant potential of olive<br />
leaves, and carries an impressive<br />
Oxygen Radical Absorbance Capacity<br />
(ORAC) value that surpasses other<br />
acclaimed natural antioxidants on the<br />
market, such as coenzyme Q10 and<br />
green tea. One daily 500mg dose of<br />
Benolea contains the equivalent of 20<br />
tablespoons of extra virgin olive oilsourced<br />
polyphenols.<br />
“Our dedicated team of expert<br />
formulators worked intensively to<br />
achieve an ideal combination of olive<br />
leaf bioactives and maximize their full<br />
potential,” enthuses Petrussa. “Our<br />
studies have demonstrated Benolea’s<br />
ability to exert coronary and vascular<br />
protection.”<br />
The Non-GMO Project Verified seal<br />
gives consumers the assurance<br />
that a product has completed a<br />
comprehensive third-party verification<br />
for compliance, ensuring the<br />
claim is unbiased, rigorous, and<br />
transparent. Benolea is fully watersoluble<br />
and can be integrated into<br />
multiple applications, such as softgels,<br />
powders, and capsules. It also is<br />
certified kosher and halal.<br />
fmt<br />
Want modern<br />
shapes?<br />
USE OUR TECHNOLOGIES<br />
TO CREATE DEMAND!<br />
SCHAAF TECHNOLOGIE GMBH<br />
www.<strong>food</strong>extrusion.de<br />
Key No. 99030<br />
<strong>food</strong> <strong>Marketing</strong> & <strong>Technology</strong> • February <strong>2021</strong><br />
15
Ingredients<br />
COVID-19 Intensifies Consumers’<br />
Interest in Well-Being and Eco-Friendly<br />
Products<br />
Healthy ingredients and label transparency<br />
are more important to<br />
consumers than ever before following<br />
the COVID-19 pandemic, concludes a<br />
new global survey commissioned by the<br />
market research company FMCG Gurus<br />
on behalf of BENEO.<br />
The results show that across the<br />
globe consumers are becoming more<br />
conscious about their well-being -<br />
particularly immunity - as they question<br />
their vulnerability to disease and illness.<br />
They are also concerned about the<br />
environment and whether the virus’<br />
impact has been intensified because<br />
of increased levels of environmental<br />
damage. As a result of these attitudinal<br />
shifts, consumers are looking to<br />
purchase <strong>food</strong> and drink products that<br />
increasingly promote well-being and<br />
sustain their energy in challenging<br />
times, whilst minimizing impact on the<br />
environment.<br />
Good for you and the environment<br />
Environmental concerns have been<br />
heightened as a result of COVID-19.<br />
This is in part due to some consumers<br />
questioning whether issues such as air<br />
pollution have increased respiratory<br />
issues, making people more vulnerable<br />
to the disease. This concern is being<br />
translated into altered buying patterns,<br />
with 60% of consumers now being<br />
more attentive to the impact that their<br />
<strong>food</strong> and drink has on the environment.<br />
Increased focus on <strong>food</strong> and drink<br />
products that provide health benefits<br />
Furthermore, the widespread effect of<br />
COVID-19 has also resulted in 64% of<br />
consumers saying that they are now<br />
more conscious about their immune<br />
health. Even consumers who previously<br />
deemed themselves to have a good<br />
immune system are now questioning<br />
their vulnerability to disease and<br />
illness. This is having a direct impact on<br />
purchasing behavior, with two-thirds<br />
(64%) of consumers more interested in<br />
ingredients, or <strong>food</strong> and drink products,<br />
that provide protective or preventative<br />
health benefits. This trend is likely to<br />
continue being prevalent in the market<br />
for the foreseeable future.<br />
Consumers want natural,<br />
sustained energy boosts<br />
In these challenging times, consumers<br />
are also looking for ways to fight<br />
feelings of fatigue more naturally. In<br />
“As concern for the environment continues to<br />
gather pace, it is important that we all play our<br />
part in promoting sustainable business practices.<br />
At BENEO, we actively support sustainable<br />
farming, to encourage biodiversity and reduce<br />
water pollution and soil erosion. We valorize<br />
100% of our raw material to minimize waste.”<br />
line with this, 34% of consumers say<br />
that they are now more likely to seek<br />
out <strong>food</strong> and drink products that boost<br />
energy in a sustained and balanced<br />
way. Also, not surprisingly, consumers<br />
are looking to improve their mental<br />
well-being, with more than half (55%)<br />
saying they are likely to opt for <strong>food</strong><br />
and drink to boost their mood. However,<br />
formulation is key, as consumers<br />
look to avoid ingredients deemed<br />
detrimental to their long-term health<br />
in pursuit of a short-term energy boost.<br />
One opportunity arising from this is the<br />
appeal of slow-release, low-glycaemic<br />
carbohydrates such as Palatinose<br />
(isomaltulose), with 45% of consumers<br />
believing such carbohydrates are better<br />
for their health.<br />
Myriam Snaet<br />
Michael Hughes, Director of Insights at<br />
FMCG Gurus, comments: “The results of<br />
our latest consumer survey clearly show<br />
that beneficial ingredients and label<br />
transparency are now more important<br />
16<br />
<strong>food</strong> <strong>Marketing</strong> & <strong>Technology</strong> • February <strong>2021</strong>
31377<br />
Ingredients<br />
than ever before to consumers across<br />
the globe, as a result of the pandemic.<br />
People are exploring topics such as inner<br />
defence, staying fit and healthy, blood<br />
glucose control, as well as sustained<br />
energy and wanting to buy products with<br />
proven health benefits. BENEO is well<br />
equipped to help manufacturers tap into<br />
these key growth areas. The company’s<br />
prebiotic chicory root fibers and slowrelease<br />
carbohydrate offer a range of<br />
scientifically proven health benefits that<br />
help support long-term health and can<br />
be communicated on pack.”<br />
Myriam Snaet, Head of Market<br />
Intelligence and Consumer Insights at<br />
BENEO, explains: “As concern for the<br />
environment continues to gather pace, it<br />
is important that we all play our part in<br />
promoting sustainable business practices.<br />
At BENEO, we actively support sustainable<br />
farming, to encourage biodiversity and<br />
reduce water pollution and soil erosion.<br />
We valorize 100% of our raw material<br />
to minimize waste and have reduced our<br />
specific energy consumption by 50% over<br />
the past 30 years. Looking to the future,<br />
we aim to achieve carbon neutrality by<br />
2050, thanks to our recent investments<br />
into upgrading and expanding our<br />
facilities.”<br />
fmt<br />
1/21<br />
Vol. 35 •<br />
ISSN 0932-2744<br />
Come and see for yourself:<br />
www.harnisch.com<br />
Cover: Steam Peeling<br />
Solutions<br />
Covid Intensifies<br />
Well-Being Interest<br />
Food Extruder in<br />
Hybrid Design<br />
Sustainable Barrier<br />
Packaging<br />
Perfectly positioned.<br />
The international specialist magazines from Dr. Harnisch Publications<br />
You can now explore our newly designed website, with a<br />
clear focus on responsive design and easily usable applications.<br />
Alongside the free-to-use digital magazine editions, you will<br />
find bonus news coverage, events, subscription and<br />
general information on all our magazines. Take a look at<br />
www.harnisch.com for all relevant content.<br />
Our publications include:<br />
- <strong>Technology</strong> & <strong>Marketing</strong> -<br />
<strong>food</strong> <strong>Marketing</strong> & <strong>Technology</strong> • February <strong>2021</strong><br />
17
Processing<br />
Sweet Revolution<br />
In a globally unique project, called<br />
CONNECT, nine well-known companies<br />
of the confectionery industry have come<br />
together and developed an industrial<br />
production process for real 3D jellies.<br />
Now it is possible to design gummy<br />
bears and jelly babies with a beautiful<br />
backside. That’s revolutionary!<br />
We know fruit gums and jellies in many<br />
different shapes. But they all have at<br />
least one flat side or an unpleasant<br />
“dosing dot”. With this worldwide<br />
new process of CONNECT, real threedimensional<br />
figures can be produced.<br />
Real three-dimensional figures that<br />
always show their best side, no matter<br />
how you turn them.<br />
The CONNECT-Team has developed an<br />
innovative product concept, researched<br />
the necessary raw material properties,<br />
worked out recipes, designed shapes,<br />
and built the right production facilities.<br />
Always scientifically accompanied in<br />
order to achieve well-founded market<br />
relevance for the confectionery industry.<br />
The unique strength of the CONNECT-<br />
Team lies in the bundling of the<br />
technical competence of nine<br />
companies in order to support the<br />
confectionery manufacturers as best as<br />
possible with expertise and passion. The<br />
CONNECT developments focus on new<br />
types of confectionery with enjoyment,<br />
surprise and fun for consumers.<br />
The innovative CONNECT 3D jellies were<br />
presented globally in four live launch<br />
events at the end of October. Around 750<br />
interested people from the international<br />
confectionery industry followed. The<br />
focus was on the manufacturing process<br />
and the integration of the process<br />
into confectionery production. The<br />
response is enormous, there are already<br />
numerous project inquiries from Japan<br />
to Mexico.<br />
The successful launch event took place<br />
on October 28, 2020. A recording is<br />
available for all fans of real 3D jellies.<br />
For everyone who missed the launch<br />
event: at request@connect-sweets.<br />
com you can request the link to<br />
the recording or an individual Q&A<br />
session with the CONNECT experts,<br />
who are known by insiders as “The<br />
Jellylovers”.<br />
fmt<br />
18<br />
<strong>food</strong> <strong>Marketing</strong> & <strong>Technology</strong> • February <strong>2021</strong>
Processing<br />
SIMULATE WHOLE MUSCLE MEATS<br />
IN LOOK, TASTE AND NUTRITION.<br />
For meat analog and extender production,<br />
rely on the pioneer of the process for textured<br />
vegetable proteins by extrusion. Wenger began<br />
the worldwide initiative over 50 years ago, and<br />
continues to lead with ever expanding options<br />
today.<br />
High moisture meat analogs (HMMAs) produced on<br />
Wenger twin screw extruders mimic whole muscle<br />
meat, with similar characteristics for moisture,<br />
protein and fat contents, as well as a densely<br />
layered, somewhat fibrous structure.<br />
After extrusion, HMMAs may be cut, sliced or<br />
shredded – and then further processed or frozen.<br />
In addition to soy proteins or wheat gluten<br />
ingredients, alternative protein sources can be used<br />
for texture, mouthfeel and appearance objectives.<br />
Discover the latest in cutting edge extrusion<br />
processing and product development assistance.<br />
Email info@wenger.com now.<br />
Key No. 99382<br />
PHONE: 785.284.2133 | EMAIL: INFO@WENGER.COM | WENGER.COM<br />
USA | BELGIUM | TAIWAN | BRASIL | CHINA<br />
<strong>food</strong> <strong>Marketing</strong> & <strong>Technology</strong> • February <strong>2021</strong> 19
Processing<br />
Food Extruder in Hybrid Design:<br />
Ideal System for Product Development<br />
and Piloting<br />
Research and development company<br />
Foodwest Ltd., located in Seinäjoki,<br />
Finland, has expanded its <strong>food</strong><br />
development center with a ZSK 27<br />
Food Extruder in Hybrid Design. Thanks<br />
to the Coperion extrusion system’s<br />
modular construction, Texturized<br />
Vegetable Protein (TVP), High Moisture<br />
Meat Analogues (HMMA), and<br />
numerous other extrudates such as<br />
snacks and cereals can be manufactured<br />
on the same machine. The extruder is<br />
particularly well suited for research<br />
and development with throughputs of<br />
up to 80 kg/h, and thanks to constant<br />
process parameters within the entire<br />
ZSK extruder series, ensures reliable<br />
scale up to higher throughput ranges.<br />
Along with the extruder, the Coperion<br />
system encompasses a highly accurate<br />
Coperion K-Tron K-ML-D5-KT20<br />
gravimetric twin screw feeder for dry<br />
powders, a ZGF Centric Food Pelletizer<br />
from Coperion Pelletizing <strong>Technology</strong>,<br />
and a cooling nozzle.<br />
Foodwest has been a successful<br />
development provider for innovative<br />
<strong>food</strong> products for over 25 years, and<br />
with this new ZSK 27 Food Extruder,<br />
expands its product tests, research, and<br />
development efforts to a much broader<br />
spectrum of applications.<br />
ZSK Food Extruder in Hybrid<br />
Design for Maximum Flexibility<br />
Foodwest will be able to manufacture<br />
both TVP and HMMA on the ZSK Food<br />
Extruder in Hybrid Design with only a<br />
minimum of retrofitting. The feeding<br />
and process section for both applications<br />
are nearly identical, while the discharge<br />
units differ significantly. While the ZGF<br />
Centric Pelletizer is attached to the<br />
process section for manufacturing TVP<br />
in order to cut the product directly at<br />
the nozzle plate, HMMA is discharged<br />
using a specialized cooling nozzle<br />
which produces a product strand that<br />
exhibits a texture closely resembling<br />
that of genuine meat. Using an adapter<br />
solution developed by Coperion, the<br />
ZSK Food Extruder’s discharge can now<br />
be switched from a ZGF to a cooling<br />
nozzle in no time. The same principle<br />
functions just as quickly in reverse when<br />
switching from an HMMA process to<br />
TVP.<br />
The extruder twin screws’ combination<br />
of self-wiping and modular construction<br />
will allow Foodwest to<br />
develop and test numerous other<br />
products on the ZSK system alongside<br />
meat substitutes, including snacks and<br />
cereals; for production of the latter,<br />
Foodwest individually configures the<br />
extruder as well as the extensive array<br />
of peripheral equipment available.<br />
As a result, the company profits from<br />
the extruder’s very high hygiene<br />
standards, intensive dispersion<br />
performance, and gentle product<br />
handling.<br />
Harri Latva-Mäenpää, PhD, Innovation<br />
Director at Foodwest says: “Extrusion<br />
is one of the most interesting technologies<br />
and we wanted to include<br />
it in our new <strong>food</strong> development<br />
and piloting facility in Finland. The<br />
versatile package and expertise<br />
offered by Coperion convinced us to<br />
make this investment. We can use the<br />
ZSK extruder for process and product<br />
development and also combine it with<br />
other <strong>food</strong> production and packaging<br />
technologies. This enables us to create<br />
commercially ready solutions in our<br />
<strong>food</strong> approved facility together with<br />
our customers all over the world.”<br />
Stefan Gebhardt, General Manager of<br />
the Food & Pharma Business Unit at<br />
Coperion, adds: “We’re very pleased<br />
to equip such a renowned company<br />
as Foodwest with a ZSK Food Extruder<br />
in Hybrid Design. We are convinced<br />
that the ZSK extruder, with its high<br />
configuration flexibility and reliable<br />
scale up to larger extruder sizes, is<br />
the optimal technology for a large<br />
bandwidth of product tests, research,<br />
and development. Moreover, we are<br />
very pleased to announce that, moving<br />
forward, Coperion customers will have<br />
a testing area for production of meat<br />
analogues and other products at their<br />
disposal at the Foodwest test center in<br />
Finland.“<br />
fmt<br />
20<br />
<strong>food</strong> <strong>Marketing</strong> & <strong>Technology</strong> • February <strong>2021</strong>
Baker Perkins Equipment<br />
Industry 4.0 Ready<br />
Uncompromising hygiene<br />
with NETZSCH pumps<br />
<strong>Technology</strong> ensuring equipment is<br />
Industry 4.0 Ready is being fitted as<br />
standard to all new Baker Perkins<br />
machinery.<br />
Industry 4.0 harnesses data from all the<br />
machines, devices and sensors in any<br />
manufacturing operation and enables<br />
them to communicate with each other<br />
via the Internet to make informed and<br />
timely decisions.<br />
Baker Perkins’ policy is to provide all<br />
machines ‘Industry 4.0 Ready’ to a level<br />
that allows interconnection with other<br />
systems via the Internet. The key unit<br />
is an eWON Flexy Gateway - a modular<br />
router and data gateway allowing<br />
linkage to remote devices with<br />
benefits based around data acquisition,<br />
handling and transmission.<br />
All systems will now sample and upload<br />
all data from the process equipment<br />
to a secure cloud or server, where it<br />
will be available to facilitate improved<br />
decision making. The major advantage<br />
with simpler control systems is that<br />
analysis is being carried out on the<br />
process as a whole, rather than discrete<br />
sections. Real time OEE (Overall<br />
Equipment Effectiveness), trending and<br />
basic maintenance are all included.<br />
Innovative features include a unique<br />
Baker Perkins machine center-lining<br />
system allowing operating parameters<br />
to be compared with previous settings,<br />
and alerting supervisors to potential<br />
problems caused either by operator<br />
changes or impending equipment failure.<br />
The next step in the development of<br />
Industry 4.0 will allow Baker Perkins<br />
to predict when key components need<br />
replacement. Intelligent analysis of<br />
process performance and machine<br />
condition will enable timely advice to be<br />
provided on potential machine problems<br />
or service and parts requirements,<br />
before they cause costly downtime.<br />
Performance optimization based on<br />
comparisons with similar machines will<br />
also be possible.<br />
The eWON Flexy modular router and<br />
data gateway has been used for some<br />
time by Baker Perkins to dial into<br />
customer’s control systems anywhere<br />
in the world when they call for remote<br />
support. It has also been used in the<br />
remote commissioning from the UK of<br />
a new extruder in India.<br />
Industry 4.0 is a fast developing<br />
technology that manufacturers can<br />
tailor to suit their own unique situations.<br />
With equipment and systems Industry<br />
4.0 Ready, Baker Perkins is ideally<br />
positioned to help customers, whatever<br />
the level of complexity required. fmt<br />
Gentle conveyance of sanitary<br />
and aseptic products<br />
Flow rates up to 140 m³/h<br />
Pressures up to 24 bar<br />
Pumps designed, manufactured and<br />
tested according to EHEDG, QHD, 3A<br />
and GOST-R standards<br />
FDA-certified elastomers<br />
High corrosion-resistant, crevice-free,<br />
wear-free and maintenance-free<br />
flexible rod<br />
Product and cleaning temperature up<br />
to 150° C<br />
Explosion protection according to ATEX<br />
CIP and SIP capable<br />
Decades of expertise in uncompromising<br />
hygiene<br />
NEMO® aseptic pump<br />
<strong>food</strong> <strong>Marketing</strong> & <strong>Technology</strong> • February <strong>2021</strong><br />
NETZSCH Pumpen & Systeme GmbH<br />
Business Field Food & Pharmaceutical<br />
Tel.: +49 8638 63-1030<br />
info.nps@netzsch.com<br />
www.netzsch.com<br />
Key No. 98838
Processing<br />
Shaping the Puzzle for<br />
Quality Formed Products<br />
Formed meat products are big<br />
business. Burgers and chicken nuggets<br />
dominate the market, but tastes are<br />
changing. One of the challenges for<br />
<strong>food</strong> manufacturers is the increased<br />
consumer demand for a variety of<br />
clean label products, as well as fish and<br />
vegetarian options, and all at prices<br />
that consumers consider to be good<br />
value.<br />
Ensuring the highest possible quality<br />
products within budget limitations,<br />
whilst continually innovating to meet<br />
consumer demand, can be made more<br />
challenging by the fact that creating<br />
perfectly formed <strong>food</strong> products is a<br />
very precise technical process. Rather<br />
like a jigsaw puzzle, every part of the<br />
process must be perfectly aligned<br />
and in place in order to complete the<br />
picture successfully.<br />
With over half a century’s worth of<br />
experience when it comes to forming,<br />
leading supplier of <strong>food</strong> processing<br />
equipment GEA has developed a<br />
package of information based on<br />
six key elements, with the aim of<br />
demystifying this multi-faceted process<br />
and highlighting the support GEA can<br />
provide to manufacturers.<br />
Application know-how<br />
GEA’s vast experience in formed<br />
product processing has enabled the<br />
company to develop creative ways of<br />
overcoming the technical challenges<br />
that can occur. For example, to ensure<br />
the best possible yields, the required<br />
level of moisture must be retained<br />
within formed products. Water also<br />
acts as a carrier for salts and other<br />
additives which extend shelf life and<br />
enhance flavor, texture, color and<br />
binding properties. However, binding<br />
water into chicken mass is often the<br />
one aspect of forming that can prove<br />
the most difficult. To overcome this,<br />
GEA has developed technology which<br />
mixes the ingredients in near vacuum<br />
conditions. This helps to open up the<br />
meat cells thereby improving the water<br />
retention of chicken.<br />
Equipment and Innovation<br />
Now into its ninth generation of<br />
forming equipment, GEA offers<br />
two primary production methods<br />
for formed products. Plate forming<br />
for low-medium production levels,<br />
for example using its MultiFormer<br />
machine, and rotary forming for<br />
high speed production of long-run<br />
standard products, such as with the<br />
GEA MaxiFormer. Versatility, capacity,<br />
yield, hygiene, sustainability and,<br />
above all, product quality have been<br />
the key drivers in the development of<br />
GEA’s equipment, innovating designs<br />
over the years in a continual quest to<br />
streamline processes using the latest<br />
technology, meeting and exceeding<br />
customer expectations.<br />
It’s all in the mix<br />
The importance of getting all factors<br />
well controlled early on in the process<br />
cannot be underestimated. Regardless<br />
of the forming technology used, it<br />
is often the upstream process of<br />
preparing the raw mix that has the<br />
biggest impact upon the success of<br />
operations further down the line. The<br />
mixture must be carefully prepared<br />
upstream with the right balance of<br />
ingredients at the right temperature<br />
and viscosity, to feed efficiently into<br />
the forming equipment. Manufacturers<br />
sometimes make the mistake of trying<br />
to mix all the ingredients together in<br />
one go. However, some ingredients,<br />
such as starches, are only effective<br />
during cooking and can inhibit the<br />
absorption of water if added too<br />
early. GEA has developed a range of<br />
equipment for accurate and effective<br />
mixing including the GEA CutMaster,<br />
GEA PowerGrind and GEA ProMix.<br />
Test before you invest<br />
Naturally, before any decisions are<br />
made, <strong>food</strong> manufacturers need<br />
reassurance that any equipment<br />
purchased will prove to be a profitable<br />
investment. Feasibility studies, process<br />
improvements and R&D tests all need<br />
to continue, even during the current<br />
COVID crisis. Tests are carried out at the<br />
GEA <strong>Technology</strong> Center in Bakel, The<br />
Netherlands, which remains fully up<br />
and running. Customers are welcome<br />
to visit the center for tests, but if this<br />
isn’t possible due to travel restrictions<br />
or company rules, GEA experts can<br />
carry out tests at a distance, after<br />
which results are collected and a<br />
test report including videos, pictures<br />
and, if possible, samples are shipped.<br />
Alternatively, ‘live’ interactive testing<br />
can also be arranged.<br />
Passion for Excellence<br />
Rather than simply supplying equipment,<br />
GEA prides itself on its passionate<br />
22<br />
<strong>food</strong> <strong>Marketing</strong> & <strong>Technology</strong> • February <strong>2021</strong>
Processing<br />
approach and knowledgeable staff,<br />
and has developed long term working<br />
relationships with <strong>food</strong> manufacturers<br />
around the globe, supporting them in<br />
providing excellence at every stage of<br />
production<br />
Service<br />
Any investment made in GEA’s<br />
equipment is supported by a longterm<br />
relationship, and a network of<br />
service engineers and stocks of spare<br />
parts are available around the world.<br />
Denmark-based producer of cooked<br />
chicken products Danpo installed a fully<br />
automated chicken nugget line from<br />
GEA, expanding its ‘Your Chicken’ brand.<br />
Product Technical Manager Per Ulrik<br />
Jørgensen commented: “I like working<br />
with GEA, I can speak to people and they<br />
understand what I am talking about.<br />
They provide a round-the-clock service<br />
with fast, easy solutions to improve the<br />
line capacity or performance.”<br />
A new digital channel which allows<br />
customers to access a range of services<br />
for their equipment, GEA Advance is<br />
now also being piloted. This new digital<br />
solution will allow GEA to modernize<br />
the way service colleagues interact with<br />
customers, allowing for rapid ordering<br />
of spare parts and real-time access to<br />
technical documentation.<br />
fmt<br />
Key No. 99050<br />
<strong>food</strong> <strong>Marketing</strong> & <strong>Technology</strong> • February <strong>2021</strong> 23
Processing<br />
Grinding Innovations from well-proven<br />
<strong>Technology</strong><br />
The grinding of products, whose<br />
dusts are potentially explosive, places<br />
particularly high demands on the<br />
technology used and the design of a<br />
grinding plant with regard to safety,<br />
for both machines and their operators.<br />
The pressure shock resistant design of<br />
the complete grinding system up to an<br />
explosion overpressure of 10 bar(g) is<br />
the most frequently used version, which,<br />
however, is associated with a high level<br />
of equipment and corresponding space<br />
requirements.<br />
Thanks to the ATEX-compliant Condux®<br />
Compact plant concept, the installation<br />
of a high- performance grinding plant<br />
for numerous products is now much<br />
easier, since explosion protection<br />
valves or explosion suppression devices,<br />
explosion isolators, fans and even<br />
conventional dust filter systems are<br />
no longer required with the newly<br />
developed plant concept.<br />
The idea of a compact grinding system<br />
is not new but existing solutions<br />
show significant disadvantages<br />
when it comes to cleaning efforts<br />
and hygienic design. NETZSCH has<br />
therefore improved the decisive points<br />
of its Condux® Compact plant concept<br />
once again: The footprint or space<br />
requirement of the compact plant is<br />
80 % less than that of comparable<br />
standard grinding plants with the same<br />
throughput capacities. This also has an<br />
effect on the investment costs, which<br />
are approximately 30 % lower. By using<br />
the newly developed CycloFil cyclone<br />
filter in the Condux® Compact system,<br />
the integrated pre-separation of the<br />
grinding stock and the recirculation<br />
of the process gas allow a filter area<br />
that is over 90 % smaller than that of<br />
comparable mill sizes. With CycloFil, the<br />
degree of separation can be adapted to<br />
the operator’s requirements by means<br />
of exchangeable immersion tubes.<br />
These features of the new system result<br />
in various advantages. For example,<br />
24<br />
<strong>food</strong> <strong>Marketing</strong> & <strong>Technology</strong> • February <strong>2021</strong>
Processing<br />
the grinding system can be easily integrated into existing<br />
production systems thanks to the minimal space requirement,<br />
and the necessary cleaning when changing products is<br />
extremely quick thanks to easy access to the parts in contact<br />
with the product.<br />
The well-proven Impact Mill Condux® is the basis machine<br />
of this grinding system. The products are ground within this<br />
mill mainly by impact and shearing action. For use with a<br />
wide variety of products and final finenesses, this machine is<br />
available in various executions, as either a blast mill, pin-disc<br />
mill or wing-beater mill.<br />
In contrast to conventional grinding plants, the processing<br />
gas in the Impact Mill Condux® Compact streams in a circular<br />
motion. The product is fed directly to the mill via a pressureshock-resistant<br />
rotary valve and discharged after the grinding<br />
process via a separator with air lock. Parallel to this, the<br />
additional rinsing air fed through the valves and mill bearing<br />
is continuously discharged through the CycloFil to prevent<br />
a build-up of pressure. A subsequent aspiration system<br />
generates the vacuum needed to stabilise the system pressure.<br />
Thanks to the innovative CycloFil cyclone filter, the supplied<br />
energy is dissipated via the product and the system surface, so<br />
that no additional cooling is required. The warmth produced<br />
by the grinding process is mainly compensated along with the<br />
product when it leaves the machine and to a smaller extent by<br />
the system surface, and is therefore throughput dependent.<br />
The expected temperature increase, for e.g. of ground<br />
powdered sugar (d90 = 100 μm) is normally in the range of ∆T<br />
= 10-25°C. For a large range of products the warming has no<br />
influence on the quality or the downstream process. For the<br />
grinding of particularly temperature-sensitive products, the<br />
system can be additionally cooled with liquid nitrogen.<br />
Especially the degree of innovation of the System was confirmed<br />
recently by the Fi Europe Innovation Award jury, who awarded<br />
the fine impact mill Condux® Compact as the winner of the<br />
Food Tech Innovation Award for the most innovative technical<br />
processing solution for <strong>food</strong> ingredients.<br />
fmt<br />
Highlights of the NETZSCH Condux® Compact:<br />
• Compact design = Low space requirement<br />
• Low investment costs<br />
• Low feeding height<br />
• ATEX conform<br />
• Hygienic design<br />
• Fast and easy cleaning<br />
• Low maintenance costs<br />
• Easy and clear operation<br />
• Easy access<br />
• Dust-free filling<br />
• Universal operation<br />
Firm, chewy and bouncy:<br />
the right balance for<br />
noodles<br />
Enhance the taste of your noodles with<br />
GEA technology: a stronger, chewier<br />
texture with a pleasant bite-feel.<br />
At GEA we have developed processing<br />
technologies for noodles starting from their<br />
unique taste.<br />
We have focused on encapsulating a history<br />
of consumption going back thousands<br />
of years in a high-quality and completely<br />
versatile product, suitable for every<br />
preparation and recipe.<br />
Discover<br />
GEA’s noodles processing technology<br />
gea.com/noodles<br />
<strong>food</strong> <strong>Marketing</strong> & <strong>Technology</strong> • February <strong>2021</strong><br />
Key No. 99510
Ingredients<br />
The Plant-Based Boom - A New High-<br />
Capacity Manufacturing Solution to Keep<br />
up with Consumer Demand<br />
The global <strong>food</strong> industry is facing<br />
the enormous challenge of feeding<br />
a population of 10 billion people, a<br />
number we are expected to reach by<br />
2050.<br />
Our <strong>food</strong> supply chains are very complex,<br />
comprising multiple steps, from the<br />
farm to storage, transport, processing,<br />
retail and ending eventually on the<br />
consumer’s plate. The way we produce<br />
out <strong>food</strong> takes its toll on the planet,<br />
taking up 70% of the world’s available<br />
freshwater for agriculture in addition<br />
to a tremendous amount of energy,<br />
and contributing to nearly a quarter<br />
of global green-house gas emissions.<br />
Despite all of this, one-third of all <strong>food</strong><br />
produced ultimately goes to waste.<br />
With population growth comes an<br />
expected change in demographics. A<br />
shift towards more urban lifestyles,<br />
with the majority of the world<br />
eventually living in cities, suggests<br />
an increase in purchasing power.<br />
With the growing awareness among<br />
consumers of balanced and proteinrich<br />
diets, there is a tendency towards<br />
putting as much protein on the plate<br />
as possible. Looking at our existing<br />
protein value chain, it is estimated that<br />
with livestock farming, 45% of protein<br />
produced worldwide is lost during the<br />
conversion of plant protein to animal<br />
protein. Beyond these inefficiencies,<br />
the overproduction of animal-based<br />
protein for human consumption has<br />
been the leading cause of the most<br />
recent pandemics, from COVID-19 and<br />
SARS to swine flu and bird flu, among<br />
many others.<br />
Today, consumers are compelled to<br />
reconsider their <strong>food</strong> choices and look<br />
for alternative sources of proteins.<br />
Moreover, they are exploring a wide<br />
range of <strong>food</strong>s and expect more<br />
choice in the products available on<br />
the market. Researchers around the<br />
world are therefore looking for novel<br />
proteins sources which could be used<br />
for human consumption. In this race,<br />
plant-based proteins top the charts<br />
as they are becoming increasingly<br />
popular among consumers. Through<br />
twin-screw extrusion technology, it is<br />
possible to use plant-based protein<br />
sources to create products that mimic<br />
animal-based meat such as chicken<br />
pieces, burgers, pulled pork, tuna,<br />
etc. Pioneering <strong>food</strong> producers have<br />
had huge success with recent plantbased<br />
meat market launches and the<br />
enthusiasm of consumers in buying<br />
such products is in turn fueling the<br />
plant-based revolution.<br />
It is expected that, by 2040, the global<br />
protein market share will be dominated<br />
by alternative proteins, including<br />
both plant- based and cultured meat,<br />
26<br />
<strong>food</strong> <strong>Marketing</strong> & <strong>Technology</strong> • February <strong>2021</strong>
Processing<br />
leading to a considerable reduction<br />
in traditional meat products. This has<br />
intrigued many companies from the<br />
traditional meat and dairy industries,<br />
encouraging them to diversify their<br />
portfolios and cater to the needs of the<br />
market. According to the 2019 ‘US State<br />
of the Industry Report’ by the Good<br />
Food Institute (GFI), between 2017<br />
and 2019 there was a 31% increase in<br />
the retail sales of plant-based meat,<br />
compared to only 5% for animal-based<br />
meat products. This explains the actions<br />
of <strong>food</strong> giants like Nestlé, PepsiCo and<br />
Kraft Heinz who are stepping into<br />
plant- based meat sector. Additionally,<br />
many traditional meat producers such<br />
as Tyson and Hormel have launched<br />
their own plant-based meat brands<br />
such as ‘Raised & Rooted’ and ‘Happy<br />
Little Plants’ respectively.<br />
The role of technology in<br />
mimicking meat:<br />
Despite the existing concerns in the<br />
<strong>food</strong> system, and especially in the<br />
protein value chain, it is still a challenge<br />
for consumers to fully shift to plantbased<br />
diets. People love the sensory<br />
experience involved in eating meat, not<br />
only from the flavor but also from the<br />
texture of the product. The bite and<br />
chewiness that is provided by a meat<br />
product is missing in traditional meat<br />
alternatives such as tofu and tempeh.<br />
Extrusion is the leading technological<br />
solution used in the production of<br />
plant-based meats, which enables<br />
alternative sources of protein to be<br />
transformed into meat-like products.<br />
With the advent of high-moisture<br />
extrusion in particular, it is now<br />
possible to mimic meat products more<br />
closely. Plant proteins in their raw state<br />
are typically globular in structure. As<br />
Key No. 98981<br />
HYGIENE TECHNOLOGY MADE IN GERMANY<br />
Kohlhoff <strong>food</strong> <strong>Marketing</strong> Hygienetechnik & <strong>Technology</strong> • February GmbH & <strong>2021</strong> Co. KG<br />
27<br />
Isaac-Newton-Straße 2 · 59423 Unna · Germany<br />
Phone: +49(0)2303-98183-0 · E-Mail: info@kohlhoff-hygiene.de<br />
www.kohlhoff-hygiene.de<br />
For more information about our hygiene technology devices<br />
for <strong>food</strong> processing companies please visit our web pages
Processing<br />
they are processed inside the extruder,<br />
the plant-proteins are denatured due<br />
to shear loading and the increase in<br />
temperature, which re-aligns them into<br />
long fibers. The cooling die is a vital<br />
attachment to the extruder. As the<br />
restructured protein flows through the<br />
cooling die, phase separation results in<br />
a fibrous and layered structure, which<br />
is then cooled to a solid product exiting<br />
the cooling die. This meat substitute,<br />
typically a rectangular slab due to<br />
current cooling die designs, can then<br />
be further processed to create diverse<br />
products such as ground meat, pulled<br />
pork, burger patties and chicken pieces.<br />
The cooling die is also the main<br />
bottleneck in the high-moisture<br />
extrusion process. Until now, the<br />
throughput has been limited to 500<br />
kg/h, making it difficult for the industry<br />
to keep up with consumer demand and<br />
to compete with the high volumes<br />
produced by the meat industry. To<br />
address this, Bühler is excited to<br />
announce the launch of a new high<br />
performance cooling die, the PolyCool<br />
1000, with a throughput of up to 1000<br />
kg/h. This novel solution is unparalleled<br />
in the industry and will revolutionize<br />
the production of sustainable meat<br />
alternatives and other protein products.<br />
With the ability to double throughput<br />
on one line, the cost per kilogram<br />
of product becomes much cheaper,<br />
allowing producers to reduce the<br />
sales price and reach more consumer<br />
markets.<br />
Bühler, as a complete solution provider<br />
for the meat substitute value chain, is<br />
heavily engaged in innovation in this<br />
area. Specializing in both dry and high<br />
moisture extrusion, Bühler enables its<br />
customers to find solutions with their<br />
customized recipes in order to achieve<br />
the desired layered and fibrous texture,<br />
like that of meat. Bühler’s application<br />
centers located in Minneapolis (USA),<br />
Uzwil (Switzerland), Wuxi (China), and<br />
soon in Singapore, enable customers to<br />
carry out trials for recipe and process<br />
optimization with the expert support<br />
of Bühler’s technology team. In order<br />
to cater to the growing demand, plantbased<br />
meat producers need to increase<br />
the throughput of their processes.<br />
Bühler’s unique solution of a cooling<br />
die with a throughput of 1000 kg/h<br />
makes it the market leader among<br />
state-of-the art technological solution<br />
providers. In addition to extruder<br />
systems and cooling dies, Bühler<br />
provides solutions for pre-processing<br />
of the material using pre- conditioners.<br />
These pre-conditioners can provide an<br />
additional retention time for the raw<br />
ingredients which might be needed<br />
to stimulate certain physicochemical<br />
reactions, improving the functionality<br />
of the recipe components. Bühler has<br />
several partnerships with downstream<br />
processors of the extruded product,<br />
thereby supporting customers in<br />
finding the full bean-to-burger solution.<br />
Technological advancements in<br />
the meat substitute segment have<br />
prompted numerous start-ups to<br />
launch in this market. According to<br />
the GFI report quoted above, USD 457<br />
million was invested in the plant-based<br />
sector in 2019 alone. Hence, the growth<br />
in this segment is an indicator of the<br />
growing interest from consumers for<br />
such products.<br />
Popular and futuristic protein sources<br />
for meat substitutes:<br />
Current popular plant-based meats in<br />
the market are produced from soy or<br />
pea protein-based recipes. For highmoisture<br />
extrusion for example, basic<br />
products can be formulated by mixing<br />
33% soy protein concentrate with 66%<br />
water, or 45% pea protein isolate with<br />
55% water in the recipe. The extrusion<br />
conditions also differ depending on the<br />
recipe. Typical temperatures need to<br />
reach up to 145-150 °C when extruding<br />
soy protein concentrate, while for pea<br />
protein isolates, temperatures are in the<br />
range of 130-145 °C. The configuration<br />
of the screw elements are also adjusted<br />
depending on the protein sources in<br />
order to provide the necessary amount<br />
of shear loading inside the extruder.<br />
These process parameters are optimized<br />
thanks to experience and scientific<br />
understanding.<br />
Other protein sources gaining<br />
popularity more recently are chickpea,<br />
lentil, potato, fava bean, and<br />
mycoprotein, which all have great<br />
nutritional properties and can be used<br />
to produce meat-like structures. With<br />
the advancement of fermentation<br />
technology, single-celled proteins<br />
such as algae, yeast, and bacteria will<br />
become more important in the near<br />
future.<br />
In conclusion, scientists and industries<br />
around the world are continuously<br />
engaged in exploring the nutritional<br />
and functional aspects of alternative<br />
protein sources in order to make our<br />
protein value chain more efficient. Meat<br />
substitutes present an unparalleled<br />
opportunity for sustainability in our<br />
<strong>food</strong> systems. With the new PolyCool<br />
1000, Bühler proves it is committed to<br />
leading the way in developing the best<br />
solutions for the alternative protein<br />
industry.<br />
fmt<br />
28<br />
<strong>food</strong> <strong>Marketing</strong> & <strong>Technology</strong> • February <strong>2021</strong>
Processing<br />
Interpack and Components <strong>2021</strong><br />
Canceled due to Covid-19 Restrictions<br />
In agreement with its association and<br />
industry partners as well as the trade fair<br />
advisory committee, Messe Düsseldorf<br />
has decided to cancel both interpack and<br />
components <strong>2021</strong>, due to the restrictions<br />
related to the COVID-19 pandemic. The<br />
trade fairs were scheduled to take place<br />
from February 25 – March 3, <strong>2021</strong> at the<br />
fairgrounds in Düsseldorf, Germany.<br />
“We have made every effort to do justice<br />
to interpack’s tremendous importance<br />
for the processing and packaging<br />
industry, even during this pandemic<br />
– above all because we have received<br />
encouragement from the industry in<br />
support of a face-to-face event and have<br />
a tried and tested hygiene concept to<br />
protect everyone involved. Ultimately,<br />
however, feedback from our exhibitors<br />
has shown that the uncertainty is too<br />
great, and we are thus unable to host<br />
an interpack event that would meet<br />
the standards of a leading international<br />
trade fair,” explained Wolfram N. Diener,<br />
President & CEO of Messe Düsseldorf.<br />
“On November 25, the Federal<br />
Government and the German states<br />
decided to implement stricter measures<br />
in Germany, and to possibly even extend<br />
these measures into the New Year. This,<br />
unfortunately, does not give cause for<br />
hope that the situation will improve<br />
significantly over the course of the<br />
coming months. This will affect all Messe<br />
Düsseldorf events in the first quarter. We<br />
are now focusing on the next edition of<br />
interpack, which will take place in May<br />
2023 according to plan, and which we<br />
will supplement with extended online<br />
offers,” added Diener.<br />
“For the industry, in-person meetings<br />
and live experiences are still extremely<br />
important, especially when it comes to<br />
complex technology. Both enable a direct<br />
market comparison, new ideas, leads and<br />
networks are created. Online formats<br />
only partially achieve this. We are now<br />
looking forward to a successful interpack<br />
2023, where the industry can once again<br />
come together at its leading global<br />
trade fair in Düsseldorf,” added Richard<br />
Clemens, Managing Director of the<br />
VDMA Food Processing and Packaging<br />
Machinery Association.<br />
fmt<br />
> extruders > feeders > components > pneumatic conveying > complete systems<br />
Coperion’s ZsK Mv pLUs.<br />
Leading-edge teChnoLogy<br />
for <strong>food</strong> extrUsion.<br />
+ Very gentle product handling for maximum quality<br />
+ Hygienic design: open base frame, stainless steel<br />
+ Less downtimes due to fast, efficient cleaning<br />
+ Optimal accessibility<br />
+ Screw speed up to 1800 rpm<br />
Coperion‘s ZSK <strong>food</strong> extruder is a top-quality product at the highest technical level. It is known for very gentle<br />
product <strong>food</strong> handling <strong>Marketing</strong> at maximum & <strong>Technology</strong> throughput • February rates. For <strong>2021</strong> further information about Coperion‘s ZSK Mv PLUS please<br />
29<br />
visit our website at www.coperion.com/<strong>food</strong>-extruders<br />
Key No. 99395
Packaging<br />
Successfully Filling the Gap: Cereals now<br />
in Paper Packaging<br />
The use of resource-efficient materials is now a ‘must’ in the packaging industry. Numerous brand<br />
manufacturers have identified this development and are already using environmentally friendly substrates,<br />
however, the reluctance on the part of many <strong>food</strong> producers to switch from plastic-based solutions to paper<br />
remains high. The innovation driver Sappi and the packaging machine manufacturer ROVEMA demonstrate<br />
in a pilot project how this can work. A well-known cereal manufacturer successfully switched its fully<br />
automated production of stand-up pouches to sealable barrier paper.<br />
‘Sustainability’ challenge<br />
As part of a company-wide sustainability<br />
strategy, a well-known cereal<br />
manufacturer wanted to completely<br />
switch its packaging from plastic to<br />
paper. The company that produces<br />
organic products such as flour, porridge<br />
oats, muesli and bread mixes still<br />
occupies a niche role in the German<br />
market. Only one Austrian competitor<br />
has so far made strides in this direction<br />
to the same extent. The company also<br />
placed high demands on its partner<br />
ROVEMA with regard to efficient<br />
packaging processes based on highquality<br />
and above all, environmentally<br />
friendly packaging materials. In the<br />
project to adopt paper with special<br />
barrier properties as the material for<br />
the stand-up pouches, that are used<br />
for different product groups and in<br />
different sizes, the packaging specialists<br />
from Fernwald called on the innovation<br />
leader Sappi to support them. The two<br />
companies have been development<br />
partners since 2018.<br />
Sustainable materials demand<br />
high expertise<br />
For ROVEMA, it was clear that the<br />
only way they could find a sustainable<br />
substrate solution for the customer, to<br />
ensure maximum performance, was<br />
with the help of Sappi. “The smooth<br />
production of stand-up pouches relies<br />
not only on our special expertise<br />
in machine configuration. Every<br />
parameter in this process is important,<br />
in order to ensure high, continuous<br />
production,” says Gerhard Kuss, head<br />
of application technology at ROVEMA<br />
GmbH, explaining the challenge. “This<br />
is because, unlike in the case of standup<br />
pouches or flat pouches made from<br />
composite materials, the resourceefficient,<br />
paper-based alternatives<br />
need to be handled much more<br />
carefully during the packaging process<br />
and during production of the pouches.<br />
Paper tolerates only a small amount of<br />
tension transfer here and tears more<br />
easily. The perforation resistance of<br />
the paper used also needs to be taken<br />
into account much more during the<br />
subsequent filling”.<br />
This is precisely where Sappi’s extensive<br />
expertise came into play. Once they<br />
had carefully examined the customer’s<br />
specific requirements, Sappi’s paper<br />
specialists then selected the right<br />
material for the packaging of sensitive<br />
<strong>food</strong> products. As well as an efficient<br />
grease and oil barrier function, the<br />
paper-based alternative should also<br />
have required optimum heat-seal<br />
properties. The Sappi Guard product<br />
line was therefore chosen, with its<br />
30<br />
<strong>food</strong> <strong>Marketing</strong> & <strong>Technology</strong> • February <strong>2021</strong>
Packaging<br />
and could be optimally configured to<br />
the packaging process even in printed<br />
form. Another key benefit is that it can<br />
be recycled in the paper waste cycle.<br />
innovative range of functional papers<br />
specially developed for the flexible<br />
packaging market. Thanks to their<br />
integrated barriers, there is no need for<br />
any additional application of coating<br />
or lining to achieve the required<br />
capabilities with these functional papers.<br />
After a few weeks of testing, during<br />
which Sappi and ROVEMA studied<br />
the interaction of the packaging<br />
material and the packaging machine<br />
and coordinated them optimally to<br />
one another, the perfect substrate<br />
was found for the customer in the<br />
form of Sappi Guard Nature MS in a<br />
grammage of 80g/m². The material<br />
not only offered the perfect mix of<br />
formability and stability, but also a<br />
high level of sealability. Guard Nature<br />
MS also offered excellent print results<br />
Development based on<br />
partnership ensures a competitive<br />
edge<br />
The paper-based packaging material<br />
demonstrated its capabilities in the<br />
process that was perfectly coordinated<br />
by Sappi and ROVEMA. The precise<br />
coordination of packaging material and<br />
machine played a major role in ensuring<br />
the high quality of the packaging<br />
process. In the automated shaping of<br />
stand-up pouches in particular, folding,<br />
seal times and seal temperature –<br />
common sources of error in the process<br />
– need to be perfectly synchronized in<br />
order to ensure a reliable product.<br />
In addition, due to the longer seal times,<br />
switching to paper-based packaging<br />
material can result in a drop in output<br />
of up to 30 percent, however, in this<br />
pilot project, performance loss was kept<br />
to 10-15 percent. One of the reasons for<br />
this was software specially developed<br />
by ROVEMA, which is integrated into<br />
the precise packaging process. This<br />
enables parameter changes to be<br />
directly synchronized virtually in real<br />
time, so the process can be adapted<br />
accordingly. Individually defined limit<br />
values and plausibility calculations<br />
prevent incorrect changes in the<br />
process and thus keep the performance<br />
stable. This is a level of precision that is<br />
not yet common in relation to paperbased<br />
packaging materials in particular.<br />
The successful pilot project demonstrates<br />
how Sappi’s expertise in<br />
sustainable barrier packaging solutions<br />
made from paper, together with the<br />
technical expertise of the packaging<br />
machine manufacturer Rovema, have<br />
successfully filled a gap in the packaging<br />
industry. Customers who are looking<br />
to use resource-efficient packaging<br />
materials can now benefit from the<br />
combined knowledge and wealth of<br />
experience of the two partners, get the<br />
optimum packaging solution – tailormade<br />
and customized – and thus gain<br />
a clear competitive edge.<br />
fmt<br />
Gerhard Kuss<br />
Your newsletter registration at:<br />
www.harnisch.com<br />
Digital as usual.<br />
The newsletter of Dr. Harnisch Publications<br />
Always know the latest news? In addition to our<br />
information and exclusive content from various<br />
<strong>food</strong> print <strong>Marketing</strong> magazines, & we <strong>Technology</strong> will keep you • February up to date <strong>2021</strong> with industries. You can register for the newsletter at:<br />
31<br />
our newsletter free of charge. Receive current<br />
www.harnisch.com
Packaging<br />
Bespoke Solutions in Meat Packaging<br />
Support Danish Crown’s China Expansion<br />
Ishida Europe has designed and<br />
installed a series of bespoke packing<br />
lines for specialist meat producer<br />
Danish Crown’s new greenfield<br />
factory in China.<br />
Working in close partnership with the<br />
customer, Ishida has supplied its own<br />
and ancillary equipment for the four<br />
lines, which are handling a variety<br />
of products including minced and<br />
diced pork, ribs and steaks, as well<br />
as quality control for thermoformed<br />
packs of pork. The factory is now in<br />
operation and will have a capacity for<br />
14,000 tonnes of meat to be processed<br />
and packed each year when it is up to<br />
full speed.<br />
working relationship established<br />
between our two teams and the<br />
continuing dialogue between them<br />
ensured that any issues or problems<br />
could be discussed and quickly dealt<br />
with to keep the project on time and<br />
budget and enable us to meet our<br />
performance targets.<br />
“In addition, the company has an<br />
office in China which ensures a fast<br />
response in terms of service support<br />
and spare parts.”<br />
The Ishida models installed at the<br />
factory include the company’s advanced<br />
RV-214 multihead weigher,<br />
QX-1100 Twin tray sealers, DACS-G<br />
checkweighers, IX-GN x-ray inspection<br />
systems and its weigh-price-labellers.<br />
Additional equipment integrated<br />
into the lines includes dicers, slicers,<br />
batching tables, labellers and<br />
cartoners. Ishida also gave factory<br />
personnel comprehensive training<br />
on all its machines and provided<br />
a technician on-site permanently<br />
Ishida’s ability to devise complete<br />
solutions in line with customer<br />
requirements and efficiency and<br />
throughput targets, along with the<br />
excellent performance and reliability<br />
of its equipment, were key reasons<br />
for the company’s selection by Danish<br />
Crown.<br />
“We felt that Ishida offered the most<br />
relevant experience and the best<br />
solutions,” explains Nicolai Linde,<br />
Senior Manager Projects, Production<br />
and Supply Chain. “Having a single<br />
point of contact helped to speed up<br />
the process. In particular, the close<br />
32<br />
<strong>food</strong> <strong>Marketing</strong> & <strong>Technology</strong> • February <strong>2021</strong>
Packaging<br />
during the first months<br />
of operation to ensure a<br />
trouble-free start up.<br />
A key requirement of<br />
the overall design was<br />
to ensure maximum<br />
flexibility in the lines’<br />
ability to handle a wide<br />
variety of products and<br />
pack types. For example,<br />
the multihead weigher is<br />
able to discharge diced<br />
meat directly into trays, or<br />
transfer ribs to a batching<br />
table for styling in the trays.<br />
Similarly, the QX-1100 tray<br />
sealers which currently seal<br />
MAP trays are also able to<br />
handle skin packs, which<br />
will enable Danish Crown<br />
to meet growing demand<br />
in the Chinese market for<br />
bone-in products.<br />
“Although we were not<br />
previously familiar with<br />
Ishida’s tray sealers, they<br />
have proved to be very<br />
reliable and deliver<br />
consistently high-quality<br />
seals,” comments Nicolai<br />
Linde.<br />
As another example of the<br />
excellent performance of<br />
the Ishida machines, the<br />
company’s IX-GN 4044 x-ray<br />
inspection systems and DACS-G-015<br />
checkweighers are also providing<br />
quality control and weight checks on<br />
two separate thermoforming lines.<br />
Danish Crown is one of the world’s<br />
largest exporters and one of Europe’s<br />
largest producers of pork. The<br />
new China factory in Shanghai was<br />
established to meet growing consumer<br />
demand in the Chinese market for<br />
high quality meat products, supplied<br />
via supermarkets and e-commerce.<br />
“Our objective was to build the new<br />
factory to Danish standards,” explains<br />
Nicolai Linde. “For this reason, we<br />
focused on sourcing the very best<br />
European equipment throughout.” fmt<br />
<strong>food</strong> <strong>Marketing</strong> & <strong>Technology</strong> • February <strong>2021</strong> 33
Packaging<br />
Independent Cart <strong>Technology</strong> Underpins<br />
Integrated Packaging Concept<br />
Advanced packaging solution integrates seamlessly into modern component fabrication line thanks to<br />
innovative in-machine and between-machine transportation technology<br />
Cama Group prides itself on the way<br />
it designs, develops and deploys<br />
new technologies, in order to bring<br />
heightened integration, throughput,<br />
accuracy and quality levels to the<br />
packaging industry.<br />
Its machines, which see action all<br />
over the globe in a huge variety of<br />
packaging applications, are designed<br />
to offer the perfect blend of modular,<br />
accessible and hygienic mechanical<br />
frameworks, coupled to the very latest<br />
technology the automation world has<br />
to offer; including advanced and tightly<br />
integrated in-house-developed robotic<br />
pick-and-place solutions.<br />
In a recent project, Cama’s high-tech<br />
pedigree was really put to the test,<br />
when it was tasked with designing and<br />
integrating one of its Breakthrough<br />
Generation (BTG) CL 175 cartoning<br />
machines into an electrical component<br />
fabrication line at one of the world’s<br />
largest automation vendors, Rockwell<br />
Automation.<br />
In addition to proving the integration<br />
capabilities of the control solution,<br />
Cama had to demonstrate that its<br />
machine would fit seamlessly into the<br />
rest of the line, the majority of which<br />
had been developed and built by US<br />
company Calvary Robotics, a specialist<br />
in the design and build of automated<br />
assembly, test and material-handling<br />
systems.<br />
According to Giovanni Panzeri,<br />
Automation Project Leader at<br />
Cama: “The line with which we were<br />
integrating is for the assembly of a<br />
wide range of contactors, the model<br />
type of which vary depending on the<br />
contact configuration, the voltage and<br />
the applicable local certifications, such<br />
as CE and UL. The line is designed to<br />
be as flexible as possible, so that small<br />
batches of the various contactor models<br />
can be fabricated – to order in a just-intime<br />
fashion – as efficiently as possible,<br />
with minimum re-engineering and<br />
downtime. As a result, our packaging<br />
solution had to deliver a commensurate<br />
level of flexibility, to adapt and change<br />
to the various product throughputs.”<br />
Cama and Rockwell Automation had<br />
already worked very closely before on a<br />
number of industry-leading packaging<br />
machines, so the relationship had a<br />
significantly strong foundation. But it<br />
was Cama’s experience with the global<br />
automation supplier’s independent cart<br />
technology (ICT) that helped seal the<br />
deal… and provided the all-important<br />
physical link into the rest of the line.<br />
“Cama was one of the first companies<br />
to deploy the iTRAK ICT in a customer<br />
application,” Panzeri explains, “so<br />
we already had a good grounding<br />
in its operation and how it could be<br />
leveraged to deliver the additional<br />
flexibility many end users require. Using<br />
iTRAK, with its near limitless motion<br />
profiles, the individual product carriers<br />
within our machine, controlled by the<br />
central PLC, are pitched automatically<br />
based on the width of the product or<br />
product groups that require insertion<br />
into the cartons. Thanks to this, the<br />
cartoner can work intermittently or<br />
Photos: CAMA Group.<br />
34<br />
<strong>food</strong> <strong>Marketing</strong> & <strong>Technology</strong> • February <strong>2021</strong>
Packaging<br />
continuously depending on the product<br />
and throughput required.<br />
“The CL 175 comprises three main<br />
operating stations,” he elaborates. “In<br />
the first, carton boxes are picked from<br />
a magazine and opened out as they<br />
are placed into pockets on the iTRAK<br />
carriages. Once placed, two pockets/<br />
boxes at a time are presented to the<br />
insertion station, where the contactors<br />
are pushed into the boxes. Following<br />
insertion, the boxes are closed and sealed<br />
before passing to a printing station,<br />
where the individual product-specific<br />
information is printed and verified,<br />
before the cartons leave on an exit<br />
conveyor. After the products leave on the<br />
conveyor, the iTRAK carriages recirculate<br />
under the track ready for loading with<br />
the next round of cartons. The cartoninsertion<br />
system exploits a software<br />
interpolator, which delivers coordinated<br />
movement between the iTRAK and the<br />
servo-controlled pushers. As well as<br />
delivering far greater accuracy and axis<br />
synergy compared to a more traditional<br />
pneumatic systems, this approach also<br />
reduces mechanical stresses.<br />
“Advanced in-machine automation is<br />
second nature to us, thanks to our broad<br />
experience using robotics and linear/<br />
rotary servo technologies,” Panzeri adds.<br />
“But a vital element of this installation was<br />
the way in which the CL 175 integrates<br />
with the downstream assembly processes,<br />
so as not to cause any bottlenecks. This,<br />
as it turns out, was made possible using<br />
another of Rockwell Automation’s ICT<br />
technologies, MagneMotion Lite.”<br />
Preceding the CL 175 cartoning machine,<br />
the Calvary Robotics line comprises<br />
three assembly machines, a productprinting<br />
module and two testing<br />
stations, arranged in a ‘U’ shape. All<br />
of the assembly and testing steps are<br />
interlinked using the MagneMotion ICT,<br />
so the best possible solution would see<br />
the MagneMotion technology extended<br />
into the packaging operation.<br />
delivers seamless interactions across all<br />
elements of the line, as if it is one large<br />
machine, so our packaging solution<br />
was simply another step in a larger<br />
process. Full EtherNet/IP connectivity<br />
across the machines and larger devices<br />
and I/O Link at the component level<br />
means that full integration is possible,<br />
as is the creation of fully transparent<br />
data pathways, creating a true Industry<br />
4.0 solution. This interconnected<br />
architecture also means that all stations<br />
along the line work in harmony with<br />
each other. As each batch variation is<br />
fed from the primary MES system, every<br />
machine is geared up to undertake the<br />
correct assembly, printing, testing and<br />
packaging processes – with absolute<br />
minimal human interaction.”<br />
Rockwell Automation’s choice of Cama<br />
for this application is testament to the<br />
strength of their mutual relationship<br />
and reinforces the capabilities of<br />
modern integrated control solutions.<br />
“We are often selected by Rockwell<br />
Automation to act as product testers<br />
for new hardware and the fruits of<br />
this testing and evaluation are evident<br />
in an application such as this,” Panzeri<br />
adds. “This line is a graphic example<br />
of three engineering teams working<br />
together with a common goal, which<br />
is underpinned by a very powerful<br />
integration model.<br />
“Indeed, this line is a great shop window<br />
for all of our technology, teamwork and<br />
capabilities and reflects the direction in<br />
which the packaging industry is moving,”<br />
Panzeri concludes. “ICT technology both<br />
in machine and between machines is<br />
creating the foundation for flexible<br />
manufacturing and production, where<br />
the idea of a production line will soon<br />
become redundant. Smart-conveying<br />
solutions are creating the basis for<br />
production grids, or matrices, where<br />
products only visit the stations they<br />
need, but without creating mechanical<br />
complexity, batch-adaptation hurdles or<br />
transportation conflicts.”<br />
fmt<br />
“Thanks to the complete integration<br />
and the holistic control environment,<br />
having MagneMotion as the in-feed<br />
supply solution was a straightforward<br />
proposition,” Panzeri explains. “The<br />
Allen-Bradley control architecture<br />
<strong>food</strong> <strong>Marketing</strong> & <strong>Technology</strong> • February <strong>2021</strong> 35
Packaging<br />
Elopak Records One Billion Natural<br />
Brown Board Cartons<br />
The volume of Elopak’s Natural Brown<br />
Board cartons will surpass one billion<br />
units in February <strong>2021</strong>. The milestone<br />
is good news for the company’s<br />
sustainability efforts, as the lower CO 2<br />
footprint of these cartons means an<br />
estimated 3,000 tons of greenhouse gas<br />
emissions have been avoided as a result.<br />
The reduction in CO 2<br />
emissions resulting<br />
from the use of Natural Brown Board is<br />
equivalent to approximately 1,400 round<br />
trip flights for one person London - New<br />
York.<br />
The news comes after Elopak recorded<br />
a significant increase in its sale of<br />
Natural Brown Board cartons in 2019,<br />
with brands responding to increased<br />
consumer interest in the environmental<br />
credentials of their products by making<br />
the transition to sustainable packaging<br />
solutions. Today approximately 20% of<br />
the Pure-Pak® milk cartons Elopak sells<br />
in Western Europe are produced with<br />
Natural Brown Board.<br />
Speaking on the news, Elopak’s Director<br />
Sustainability Marianne Groven stated,<br />
“Beverage cartons already have strong<br />
environmental credentials when<br />
compared with alternatives such as plastic<br />
bottles. It is encouraging to see that our<br />
customers are embracing innovations<br />
that offer a more sustainable solution,<br />
such as the Natural Brown Board.<br />
Together we can aim even higher and<br />
help consumers make conscious choices.”<br />
Launched in 2017, in partnership with<br />
supplier Stora Enso, Elopak was the first<br />
packaging company to provide gable<br />
top cartons made with Natural Brown<br />
Board. These Pure-Pak® cartons are<br />
renewable and recyclable. They have a<br />
lower CO 2<br />
footprint owing to reduced<br />
wood consumption and the elimination<br />
of the bleaching process. Their rustic,<br />
natural look effectively communicates<br />
this commitment to sustainability and<br />
instantly stands out on the shelves.<br />
“This is an exciting milestone for us as<br />
Elopak was the first company to offer<br />
gable top cartons made with Natural<br />
Brown Board. We were also the first in<br />
our industry to announce that we are a<br />
carbon neutral company offering carbon<br />
neutral cartons, and the first to offer<br />
fully renewable cartons made entirely<br />
from wood,” Elopak’s Chief <strong>Marketing</strong><br />
Officer (CMO) Patrick Verhelst stated.<br />
“Our customers are very responsive<br />
to consumers’ desire to reduce their<br />
environmental impact. A lot of them<br />
offer organic, green or otherwise<br />
sustainable products and they want<br />
a packaging solution that reflects<br />
this ethos and instantly signals their<br />
commitment to the environment.<br />
With its unbleached, natural look the<br />
Pure-Pak® cartons with Natural Brown<br />
Board effectively communicates that<br />
inherent sustainability at first glance,” he<br />
continued.<br />
Several customers were quick to embrace<br />
the Natural Brown Board with Arla<br />
being the first major brand to adopt the<br />
innovation for its line of organic EKO<br />
products in Sweden. In June 2018, when<br />
Arla launched its Arla Organic range of<br />
milk and drinking yoghurts, the brand<br />
opted again for one liter Pure-Pak®<br />
cartons with Natural Brown Board, which<br />
were rolled out across the Netherlands,<br />
Denmark, Sweden, Germany and Finland.<br />
Some customers have taken the concept<br />
further and removed the renewable<br />
plastic cap. Norwegian dairy, TINE,<br />
transitioned from a white carton<br />
with a cap to a Natural Brown Board<br />
carton without a cap, resulting in a<br />
carbon footprint reduction of around<br />
40%. Sweden’s second-largest dairy<br />
Skånemejerier has also removed the caps<br />
on all their Hjordnära organic milk oneliter<br />
cartons, launching its organic milk<br />
in new Pure-Pak® cartons with an easy<br />
opening funnel feature to replace the<br />
plastic closure.<br />
Since its launch, Elopak’s Natural Brown<br />
Board has served as a platform for<br />
further sustainability-focused innovations,<br />
including the Pure-Pak® Imagine launched<br />
in 2020. The carton is a modern version of<br />
the company’s original Pure-Pak® carton,<br />
containing 46% less plastic and designed<br />
with a new easy open feature. It has no<br />
plastic screw cap and is 100% forest-based<br />
made with Natural Brown Board, making<br />
it Elopak’s most environmentally friendly<br />
carton to date.<br />
fmt<br />
36<br />
<strong>food</strong> <strong>Marketing</strong> & <strong>Technology</strong> • February <strong>2021</strong>
Packaging<br />
Digitized Silo Fill Level Monitoring<br />
Nanolike is pleased to introduce a new<br />
digitized fill level monitoring solution<br />
for <strong>food</strong> and beverage silos. The goal<br />
is to simplify inventory and order<br />
management processes in the <strong>food</strong> and<br />
beverage industry. Another aim is to<br />
help the manufacturers and suppliers<br />
of raw materials and additives optimize<br />
their silo replenishment processes. This<br />
not only saves costs but also reduces<br />
the environmental impact by enabling<br />
route optimization. The new digitized<br />
silo fill level monitoring solution stands<br />
out through highly efficient sensor and<br />
cloud connectivity technology using the<br />
Sigfox 0G wireless network. It requires<br />
zero maintenance for years and needs<br />
neither an external power supply<br />
nor a data line, which saves costs and<br />
ensures that the digitization investment<br />
is amortized very quickly. This makes<br />
Nanolike technology highly disruptive,<br />
as it can replace any alternative sensor<br />
technology used exclusively to manage<br />
replenishment management.<br />
Users of Nanolike‘s digitized silo fill<br />
level monitoring solution are found<br />
in almost all sub-sectors of the <strong>food</strong><br />
industry, from soft drink and fruit juice<br />
producers, dairy product manufacturers,<br />
breweries and coffee roasters, to legume<br />
processors and industrial bakeries as well<br />
as jam, instant and convenience <strong>food</strong><br />
manufacturers – and that‘s by no means<br />
an exhaustive list. Nanolike’s digitized<br />
silo fill level monitoring solution isn’t just<br />
for large silo operators; it also targets<br />
silo manufacturers who aspire to include<br />
this technology in their portfolios and,<br />
above all, raw materials and additives<br />
manufacturers aiming to offer their<br />
customers automatic replenishment,<br />
vendor-managed inventory (VMI)<br />
or similar solutions as part of their<br />
digitization strategies.<br />
Quickly and easily mounted on the exterior<br />
base of the silo, the Nanolike sensors<br />
give users 24/7 access to information on<br />
fill levels and demand forecasts in realtime.<br />
This digital solution makes it much<br />
easier to monitor the silo fill levels and<br />
greatly reduces users’ workload, as they<br />
no longer have to climb to the top of<br />
silos at different locations to check the<br />
fill levels. Instead, all required inventory<br />
management tasks can be done in less<br />
time from the safety of the office. An<br />
integrated early warning system alerts<br />
the silo operator to potential bottlenecks,<br />
helping to prevent any shortages of raw<br />
materials and additives.<br />
Based on real-time data, the mobile<br />
application also facilitates the<br />
automation of purchase processes<br />
as silo operators can chose to place<br />
orders directly from their smartphones.<br />
Such an integrated solution, which<br />
can be implemented with just a few<br />
clicks, greatly simplifies communication<br />
between <strong>food</strong> manufacturers and<br />
their suppliers. What is more, it makes<br />
it possible to optimize the supply to<br />
distributed silos at a higher level, leading<br />
to overall savings in transport logistics,<br />
which ultimately also improves the long<br />
term CO 2<br />
balance. The data from the<br />
Nanolike sensors are consolidated in a<br />
central cloud from where they can be<br />
imported into existing software systems<br />
and customer clouds, or retrieved via<br />
smartphone app at any time.<br />
The digitized fill level monitoring solution<br />
from Nanolike is extremely simple to<br />
implement, as it is self-calibrating, does<br />
not require active calibration, and also<br />
filters out undesirable environmental<br />
influences. Before filling a silo, the user<br />
sets the sensor to zero via the mobile<br />
phone app and manually enters the fill<br />
load once in the software. From thereon,<br />
the changing fill level is calculated in<br />
the cloud, based on a comparison of<br />
sensor data recorded before and after<br />
filling. The measurement corridor can<br />
include just the one load, which doesn’t<br />
have to be a full load, or it can map the<br />
state between a completely empty and<br />
completely full silo.<br />
fmt<br />
Food and beverage silos are easier to manage with Nanolike’s digitized fill level monitoring solution (© Teodororoianu | Dreamstime.com)<br />
<strong>food</strong> <strong>Marketing</strong> & <strong>Technology</strong> • February <strong>2021</strong> 37
<strong>Marketing</strong><br />
No More VOCs: Waterless Offset Printing<br />
Japanese material technology expert Toray Industries, Inc. has developed the first printing system that is<br />
completely VOC-free. Used in flexible packaging printing, it can keep workers safe without compromising<br />
printing quality.<br />
The demands placed on flexible<br />
packaging manufacturers are<br />
growing. Packaging should be more<br />
environmentally friendly, more cost<br />
efficient – and all that while delivering<br />
superb printing quality and being<br />
safe for consumers and workers alike.<br />
On top of that, the <strong>food</strong> industry is<br />
seeing a general trend towards a<br />
diversification of products, resulting<br />
in smaller printing runs. The use of the<br />
right printing method plays a major<br />
role in meeting these expectations.<br />
But flexographic and gravure printing,<br />
the established industry standards,<br />
are increasingly reaching their limits<br />
in accommodating some of these<br />
aspects.<br />
VOCs: Harmful to workers and<br />
the environment<br />
One such puzzle that has been<br />
plaguing the industry for years is how<br />
to avoid volatile organic compounds<br />
(or VOCs) in the printing process. The<br />
term encompasses a variety of gases<br />
and small particles that are released<br />
during the production, use, or even<br />
storage of certain products, such<br />
as cleaning liquids or paint – with<br />
harmful consequences on both<br />
the environment and the workers<br />
Workers at printing plants come into contact<br />
with VOCs at various touchpoints<br />
interacting with VOCs. Long-term<br />
exposure with VOCs can lead to<br />
anything from eye and throat<br />
irritation to loss of coordination,<br />
chronic fatigue, or even cancer.<br />
In flexible packaging printing, VOCs<br />
occur mainly through the use of<br />
solvents in inks and the cleaning liquid<br />
used on the printing presses. In cases<br />
where conventional offset printing is<br />
used, the dampening water becomes<br />
an additional contributor of VOC.<br />
And while the environmental harm<br />
of VOCs has largely been contained<br />
through air filters in printing facilities,<br />
the detrimental effects on workers’<br />
health remain. Although significant<br />
strides have been made in reducing<br />
VOCs, it was not possible to avoid<br />
them completely – until now.<br />
One solution to rule them all<br />
Toray Industries, Inc. has developed<br />
the first ever printing system that is<br />
100 percent VOC-free. What is more,<br />
the solution makes no compromises in<br />
printing quality or <strong>food</strong> safety.<br />
One key to achieving this is the<br />
use of waterless offset printing<br />
with Comexi’s CI8 printing press. In<br />
offset printing, the inked image<br />
is transferred – or offset – from a<br />
printing plate to a blanket made<br />
of rubber, which in turn transfers it<br />
onto the printing surface. While this<br />
printing technique has become an<br />
established method in such fields as<br />
newspaper printing, label printing,<br />
plastic card printing and others, it<br />
is still relatively unheard of in the<br />
flexible packaging world.<br />
Yet, offset printing comes with a<br />
number of features ideally suited<br />
for the present challenges in flexible<br />
packaging printing: Offset printing<br />
plates are a lot easier to produce than<br />
the cylinders required for rotogravure<br />
printing or photopolymer plates for<br />
flexographic printing. This allows<br />
more flexibility in terms of short-term<br />
printing, facilitating smaller printing<br />
jobs at a low cost point. Furthermore,<br />
the use of waterless offset printing<br />
can already reduce the amount VOCs<br />
by up to 80 percent compared to<br />
conventional offset printing.<br />
However, conventional offset printing,<br />
the most common offset printing<br />
method, is fairly limited in the choice of<br />
substrates that can be used. Moreover,<br />
conventional offset printing requires<br />
dampening water to repel the ink<br />
in places that are not printed. The<br />
stained dampening water becomes a<br />
source of VOCs and also creates waste<br />
water that subsequently needs to<br />
be purified before further use. Thus,<br />
while conventional offset printing<br />
comes with a number of advantages<br />
in terms of flexibility and economy,<br />
it cannot fully eliminate VOCs in the<br />
printing process.<br />
Bringing waterless offset<br />
printing to the flexible<br />
packaging industry<br />
To forego this issue, Toray is relying<br />
on a technology that the company<br />
has been successfully working on for<br />
decades: waterless offset printing. In<br />
38<br />
<strong>food</strong> <strong>Marketing</strong> & <strong>Technology</strong> • February <strong>2021</strong>
<strong>Marketing</strong><br />
on-site tests, the Comexi CI8 offset<br />
printing press could easily be adapted<br />
to this environmentally friendly<br />
version of offset printing. Here, a<br />
silicone polymer is used as an ink<br />
repellant instead of a dampening<br />
solution, eliminating one major<br />
source of VOCs.<br />
Inks and cleaners: Completing<br />
the puzzle<br />
The test also featured the second<br />
central element of Toray’s new<br />
printing solution: water-washable<br />
EB inks. Reducing VOCs in inks has<br />
been a goal of manufacturers for a<br />
while, resulting most recently in the<br />
introduction of water-based inks. The<br />
concentration of organic solvents,<br />
the main contributors to VOCs, is<br />
between five and 30 percent in these<br />
inks – compared to up to 80 percent<br />
in regular oxidative inks. However, a<br />
remnant of VOCs remain, not only in<br />
the ink itself, but also in the liquids<br />
used for cleaning the printing presses.<br />
These require the use of organic<br />
solvents in order to eliminate any<br />
remaining ink, and they contain<br />
relatively high levels of VOC. A waterbased<br />
cleaning liquid could alleviate<br />
this problem – but it can only be used<br />
with the new kind of water-washable<br />
EB ink developed by Toray.<br />
The ink itself does not contain<br />
any organic solvents, making it<br />
completely VOC-free. At the same<br />
time, the combination of special ink<br />
formulation and waterless printing<br />
achieves a particularly strong adhesion<br />
to a wide variety of substrates. These<br />
special inks are cured using an<br />
electron beam (EB) instead of UV light<br />
and therefore do not include any of<br />
the photo-initiators limited by <strong>food</strong><br />
packaging regulations. Consequently,<br />
there is no risk of any VOCs or<br />
photo-initiators migrating into the<br />
printing substrate. The new solution<br />
is therefore particularly safe for <strong>food</strong><br />
packaging.<br />
Finally, water-washable EB inks allow<br />
the use of water-based ink cleaners.<br />
As this cleaning process is mostly done<br />
by hand, it is the most significant<br />
factor where workers still come into<br />
direct contact with VOCs. Eliminating<br />
harmful particles here is therefore<br />
especially important to maintaining<br />
workers’ health. Together with waterwashable<br />
EB inks and waterless offset<br />
printing, these water-based cleaners<br />
form the first completely VOC-free<br />
printing system in the world.<br />
The future of flexible packaging<br />
printing is VOC-free<br />
With the combination of waterless<br />
offset printing, water-washable EB<br />
inks, and water-based cleaning liquid,<br />
Toray’s new printing system is the<br />
first in the world to be completely<br />
VOC-free. And it has already been<br />
put to the test. A European converter<br />
completed a series of tests to print<br />
OPP, PA boil, and PET retort pouches<br />
with Toray’s technology and a Comexi<br />
CI8 press – with resounding success.<br />
However, the Japanese material<br />
technology specialist is not merely<br />
hoping to offer flexible packaging<br />
manfuacturers a more sustainable and<br />
healthier alternative – the solution is<br />
also meant to bring superior printing<br />
quality.<br />
This sentiment is expressed in the<br />
brand name P4E, which in future will<br />
include all VOC-free printing solutions.<br />
The name stands for “Epoch-making,<br />
Ecology, Excellence and Efficiency”<br />
for the printing industry. An<br />
ambitious goal that the company is<br />
alread planning on expanding. “We<br />
want to move towards contributing<br />
to a circular economy in flexible<br />
packaging printing and help achieve<br />
the Sustainable Develeopment Goals<br />
(SDGs) set by the United Nations”,<br />
Toray Industries, declares.<br />
In keeping with the company’s<br />
own sustainability vision, Toray has<br />
contunuously been seeking technical<br />
developments that will help create a<br />
greener future. Recycling has been<br />
one dream in the flexible packaging<br />
world for some time. In order to<br />
make it a reality, Toray Industries’<br />
film business segment is currently<br />
working on applying mono-material<br />
subtsrates to the process. At the<br />
same time, the company is hoping<br />
to extend VOC-free printing to other<br />
printing segments, as well. Thus,<br />
Retort packaging samples using Comexi CI8 press<br />
and Toray’s novel printing system<br />
Toray is working to provide the right<br />
solutuon for the future of flexible<br />
packaging – more sustainable, more<br />
adaptable, and just as high-quality as<br />
the currently leading solutions. fmt<br />
The Author<br />
Mr Takayuki Kamei is General Manager,<br />
Electronic Information Materials Division,<br />
Toray Industries, Tokyo, Japan<br />
<strong>food</strong> <strong>Marketing</strong> & <strong>Technology</strong> • February <strong>2021</strong> 39
Events<br />
Fairtrade Launches Virtual for all Middle<br />
East Africa <strong>2021</strong><br />
Focus on Middle East Africa’s (MEA) agro<strong>food</strong> & plastprintpack sector on 31 May to 02 June<br />
After the success of the Virtual<br />
agro<strong>food</strong> & plastprintpack Africa in<br />
November 2020, the German trade<br />
show specialist fairtrade Messe is<br />
launching another digital format<br />
with the Virtual for all Middle<br />
East Africa from 31 May to 2 June<br />
<strong>2021</strong>. The organizers’ aim with this<br />
event is to contribute to deepening<br />
global relations with the Middle<br />
East and Africa in the agro<strong>food</strong> &<br />
plastprintpack sector.<br />
A brief review of November’s Virtual<br />
for all Africa also gives an indication<br />
of what participants at the new event<br />
can expect. A total of 2,353 registered<br />
participants from 87 countries<br />
attended. 64 exhibitors from 17<br />
countries received 8,783 visits to their<br />
virtual stands and their products<br />
were consulted 2,008 times. 3,540<br />
visitors attended 67 panel discussions,<br />
presentations and product demos<br />
with a total of 98 speakers. These<br />
facts, together with high satisfaction<br />
scores on both the exhibitor and<br />
visitor side, have made Virtual for all<br />
Africa the most important agro<strong>food</strong> &<br />
plastprintpack online event with an<br />
Africa focus.<br />
“30 years of experience in organizing<br />
international trade fairs in the Middle<br />
East and 25 years in Africa enable<br />
us to establish the new Virtual for<br />
all Middle East Africa on a solid<br />
footing. At the same time, we are<br />
going down innovative digital paths<br />
so that our exhibitors and attendees<br />
can communicate and do business<br />
in the best possible way,” explains<br />
Martin März, fairtrade founder and<br />
managing partner.<br />
And fairtrade managing director<br />
Paul März outlines: “Virtual for all<br />
MEA <strong>2021</strong> will benefit from two<br />
innovations: Firstly, in addition to<br />
our proven partners in the Maghreb<br />
and in West and East Africa, we are<br />
setting further regional focuses. In<br />
Africa with Egypt and South Africa<br />
and in the Middle East with Saudi<br />
Arabia, UAE, Iran, Iraq, Jordan, Oman,<br />
Qatar, Kuwait and Bahrain.<br />
And secondly we will complement<br />
the award-winning event platform<br />
we already used for Virtual for all<br />
Africa 2020 by a mobile app that<br />
will bring notifications regarding<br />
appointments between exhibitors and<br />
attendees directly to the smartphones,<br />
helping to ensure that agreed B2B<br />
appointments actually happen.”<br />
Participation for visitors is<br />
complimentary. Exhibitors can choose<br />
between various exhibitor and<br />
sponsorship packages.<br />
In addition to the B2B meetings,<br />
Virtual for all Middle East Africa <strong>2021</strong><br />
will offer a large-scale conference<br />
programme extending over the<br />
entire three days addressing relevant<br />
and currently highly debated topics.<br />
For three days, the focus will be on<br />
Middle East Africa and on agricultural<br />
production, <strong>food</strong> and beverage<br />
technology, <strong>food</strong> ingredients, <strong>food</strong><br />
trade, as well as plastic, printing and<br />
packaging materials, raw materials<br />
and technology.<br />
• agro: To diversify Africa’s<br />
economies and revive its rural<br />
areas, the African Development<br />
Bank (AfDB) has committed US$<br />
24 billion towards agricultural<br />
industrialization. According to the<br />
German Engineering Federation<br />
VDMA, MEA’s agricultural<br />
machinery imports amount to well<br />
over €2 billion annually.<br />
• <strong>food</strong> + bev tec: Imports of <strong>food</strong><br />
processing & packaging technology<br />
account for €4.683 billion in 2019<br />
(VDMA)<br />
40<br />
<strong>food</strong> <strong>Marketing</strong> & <strong>Technology</strong> • February <strong>2021</strong>
Events<br />
• <strong>food</strong> ingredients: With 1.6 billion<br />
inhabitants, MEA has long been<br />
one of largest <strong>food</strong> markets in<br />
the world. Expenditure in the F&B<br />
sector is growing steadily, and F&B<br />
production is by far the largest<br />
segment of the MEA processing<br />
industry.<br />
• <strong>food</strong> + hospitality: According to the<br />
African Development Bank, MEA’s<br />
annual <strong>food</strong> imports are estimated<br />
to rise from US$ 85 billion to US$<br />
170 billion by 2025.<br />
• plast: Since the Middle East is a<br />
huge exporter of plastics in primary<br />
forms, and Africa only produces<br />
39% of its required plastic raw<br />
materials itself but imports 61%,<br />
the Middle East & Africa fit very<br />
well together to outbalance their<br />
needs. African Imports of plastics<br />
raw materials, for instance, grew<br />
by 5.9% annually between 2011<br />
and 2017, from 4,220 kt to 5,939<br />
kt, +41%. And the Middle East’s<br />
exports of such material grew<br />
from 16,607 kt in 2011 to 25,280<br />
kt in 2017, an annual increase of<br />
7.25%. (EUROMAP) MEA’s imports<br />
of plastics technology made up for<br />
€1,779 billion in 2019. (VDMA)<br />
• print: MEA’s imports of printing<br />
& paper processing technology<br />
represent €1,368 billion in 2018, up<br />
7.8 per cent to 2017. (VDMA)<br />
• pack: MEA’s imports of packaging<br />
technology make up for €2.291<br />
billion in 2019, +3.2% compared<br />
with 2018. (VDMA)<br />
fmt<br />
Q2 <strong>2021</strong><br />
31 May-2 June<br />
Middle East Africa agro<strong>food</strong><br />
fairtrade Messe GmbH & Co. KG<br />
Kurfürsten Anlage 36,<br />
69115 Heidelberg, Germany<br />
Tel.: +49-6221/4565-0<br />
Fax: +49-6221/4565-25<br />
info@fairtrade-messe.de<br />
www.virtual-africa.com<br />
www.fairtrade-messe.de<br />
16-17 June <strong>2021</strong><br />
Hamburg, Germany<br />
Snackex<br />
European Snacks Association<br />
Rue des Deux Eglises, 26<br />
1000 Brussels, Belgium<br />
Tel: +32-2 538 20 39<br />
Email: esa@esasnacks.eu<br />
www.snackex.com<br />
18-21 July<br />
Chicago, IL, USA<br />
IFT Food Expo<br />
Institute of Food Technologists<br />
252 W. Van Buren,<br />
Suite 1000, Chicago, IL 60607<br />
Tel.: +1-312-782-8424<br />
Fax: +1-312-782-8348<br />
www.ift.org<br />
Virtual<br />
Let’s meet here<br />
Let’s meet here<br />
Let’s meet here<br />
Q3/4 <strong>2021</strong><br />
1 September<br />
Palexpo, Le Grand-Saconnex, Switzerland<br />
Vita<strong>food</strong>s Europe<br />
Informa Exhibitions,<br />
5 Howick Place,<br />
London SW1P 1WG,<br />
Let’s meet here<br />
Great Britain<br />
Tel.: +44 20 337 73111<br />
www.vita<strong>food</strong>s.eu.com<br />
4-8 October<br />
Munich, Germany<br />
drinktec<br />
Messe München GmbH<br />
Messegelände<br />
81823 München, Germany<br />
Tel: +49-89-949-11318<br />
Fax: +49-89-949-11319<br />
www.drinktec.com<br />
Let’s meet here<br />
30 November-2 December<br />
Frankfurt, Germany<br />
Food ingredients South America<br />
Informa Markets<br />
PO Box 12740, de Entree 73,<br />
Toren A, 1100 AS Amsterdam Zuid Oost,<br />
The Netherlands<br />
Tel.: +31-20-409 9544<br />
Fax: +31-20-363 2616 Let’s meet here<br />
www.ubm.com<br />
<strong>food</strong> <strong>Marketing</strong> & <strong>Technology</strong> • February <strong>2021</strong> 41
Last Page<br />
Advertiser’s Index • February <strong>2021</strong><br />
Key No. Page Company Location<br />
94441 Digital ANDRITZ AG Leuven, Belgium<br />
99050 23 Bühler AG Uzwil, Switzerland<br />
99395 29 Coperion GmbH Stuttgart, Germany<br />
99601 4 European Snack Association Brussels, Belgium<br />
97065 5 fairtrade GmbH & Co. KG Heidelberg, Germany<br />
99420 9 J. Rettenmaier & Söhne GmbH Rosenberg, Germany<br />
98981 27 Kohlhoff Hygienetechnik GmbH & Unna, Germany<br />
98838 21 NETZSCH Pumpen & Systeme G Waldkraiburg, Germany<br />
99510 25 Pavan S.p.A. Galliera Veneta, Italy<br />
99030 15 Schaaf Technologie GmbH Bad Camberg, Germany<br />
99498 Cover TOMRA Sorting NV Leuven, Belgium<br />
99411 Cover 4 URSCHEL Chesterton, IN, USA<br />
99382 19 WENGER Manufacturing, Inc. Sabetha, KS, USA<br />
Whilst every effort is made to ensure the accuracy of this information, we appreciate your comments and corrections if<br />
something should be not quite right.<br />
IMPRESSUM FMT<br />
ISSN 0932-2744<br />
Publishing Company:<br />
Dr. Harnisch Publications<br />
Eschenstr. 25<br />
90441 Nuremberg, Germany<br />
Tel: +49-911-2018-0<br />
Fax: +49-911-2018-100<br />
E-mail: <strong>food</strong>@harnisch.com<br />
Internet: www.harnisch.com<br />
Editor-in-Chief: Ian D. Healey<br />
Tel: +49-911-2018-215<br />
E-mail: ihealey@harnisch.com<br />
Publisher: Benno Keller<br />
International Communications Director:<br />
Gabriele Fahlbusch<br />
Editorial Team: Bill Kaprelian, Silke Watkins,<br />
Carola Weise, Sebastian Martinek, Axinja Peine<br />
Digital: Britta Steinberg<br />
Copy Editing: Nicholas Somers<br />
Technical Manager: Armin König<br />
Advertising: Sabrina Maasberg<br />
Subscriptions: Marta Bletek-Gonzalez<br />
Art Director: Bruno Bozic<br />
Reader Service: Zübeyde Schiener<br />
Subscription Information:<br />
Qualified Readers, executives in<br />
the <strong>food</strong> industry, are put on the mailing list free<br />
of charge. Regular delivery by subscription only.<br />
€ 102 per year, 6 issues (surface mail)<br />
€ 118 per year (air mail)<br />
printed by:<br />
Druckerei Millizer<br />
Schwabach, Germany<br />
Copyright © <strong>2021</strong> by Dr. Harnisch Verlag,<br />
Nuremberg, Germany<br />
PREVIEW • APRIL <strong>2021</strong><br />
Flow Packaging<br />
Texture<br />
Color Sorting<br />
Health & Wellness<br />
… and lots more<br />
42<br />
<strong>food</strong> <strong>Marketing</strong> & <strong>Technology</strong> • February <strong>2021</strong>