Issue 04/2022
Highlights: Blow Moulding / Bottle Applications Polyurethanes / Elastomers Basics: FDCA & PEF
Highlights:
Blow Moulding / Bottle Applications
Polyurethanes / Elastomers
Basics:
FDCA & PEF
Create successful ePaper yourself
Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.
Bioplastics - CO 2<br />
-based Plastics - Advanced Recycling<br />
bioplastics MAGAZINE Vol. 17<br />
Basics<br />
. is read in 92 countries<br />
FDCA and PEF | 48<br />
Highlights<br />
Blow Moulding | 18<br />
Polyurethanes/Elastomers | 10<br />
... is read in 92 countries<br />
<strong>04</strong> / <strong>2022</strong><br />
ISSN 1862-5258 July/August
WWW.MATERBI.COM<br />
dear<br />
Editorial<br />
readers<br />
As I am writing these lines we are suffering (or enjoying) outside<br />
temperatures in Germany of 40°C. In a TV show, someone asked:<br />
“Is this still summer or is it climate change”. As a matter of fact,<br />
Germany saw only 10 days at 40° since the beginning of weather<br />
records.<br />
As we probably all agree on the latter, it is another proof that we<br />
are doing the right thing reporting about non-fossil plastics in this<br />
magazine.<br />
You’ll find again a number of articles on biobased plastics, as<br />
well as on the topics of CCU and advanced recycling – in line<br />
with our expanded objective on Renewable Carbon Plastics.<br />
In addition, one focus topic of this issue is Blow Moulding<br />
/ Bottle Applications. Here we have some articles on plastic<br />
materials for blow moulding as well as on machinery and<br />
recycling. The topic is rounded off with a Basics article an<br />
FDCA and PEF and our 10 years ago review.<br />
EcoComunicazione.it<br />
as melon skin<br />
The other highlight is Polyurethanes / Elastomers, where<br />
we report about biobased polyols and isocyanates, but also about<br />
advanced recycling technologies.<br />
Let’s now look at the events ahead. After a successful purely digital<br />
bio!PAC in March and a hybrid 7 th PLA World Congress in Munich in May<br />
we are now looking forward to this year’s Bioplastics Business Breakfast<br />
during the K-show in October. Most probably it will be a hybrid event too,<br />
as is it to be expected that still many travel restrictions exist. Corona isn’t<br />
over yet.<br />
Anyhow, we also look forward to the K-show itself. We will certainly<br />
publish a comprehensive show preview in the next issue, along with the<br />
much-liked show guide. If you’d like us to publish your product review or<br />
participate in the show guide with small ads, just let us know.<br />
r3_06.<strong>2022</strong><br />
bioplastics MAGAZINE Vol. 17<br />
Bioplastics - CO 2<br />
-based Plastics - Advanced Recycling<br />
... is read in 92 countries<br />
Basics<br />
FDCA and PEF | 48<br />
Highlights<br />
Blow Moulding | 18<br />
Polyurethanes/Elastomers | 10<br />
... is read in 92 countries<br />
<strong>04</strong> / <strong>2022</strong><br />
ISSN 1862-5258 July/August<br />
Follow us on twitter!<br />
www.twitter.com/bioplasticsmag<br />
We are looking forward to meeting many of you in person this fall and,<br />
as always, hope you enjoy reading bioplastics MAGAZINE.<br />
Sincerely yours<br />
Like us on Facebook!<br />
www.facebook.com/bioplasticsmagazine<br />
bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17 3
Imprint<br />
Content<br />
34 Porsche launches cars with biocomposites<br />
32 Bacteriostatic PLA compound for 3D printingz<br />
Jul/Aug <strong>04</strong>|<strong>2022</strong><br />
3 Editorial<br />
5 News<br />
40 Application News<br />
48 Basics<br />
52 10 years ago<br />
54 Suppliers Guide<br />
58 Companies in this issue<br />
Publisher / Editorial<br />
Dr. Michael Thielen (MT)<br />
Alex Thielen (AT)<br />
Samuel Brangenberg (SB)<br />
Head Office<br />
Polymedia Publisher GmbH<br />
Dammer Str. 112<br />
41066 Mönchengladbach, Germany<br />
phone: +49 (0)2161 6884469<br />
fax: +49 (0)2161 6884468<br />
info@bioplasticsmagazine.com<br />
www.bioplasticsmagazine.com<br />
Media Adviser<br />
Samsales (German language)<br />
phone: +49(0)2161-6884467<br />
fax: +49(0)2161 6884468<br />
sb@bioplasticsmagazine.com<br />
Michael Thielen (English Language)<br />
(see head office)<br />
Layout/Production<br />
Michael Thielen / Philipp Thielen<br />
Events<br />
8 Bioplastics Business Breakfast @ K <strong>2022</strong><br />
Elastomers<br />
12 Sustainable thermoplastic<br />
co-polyester elastomers<br />
Polyurethane<br />
10 Climate neutral polyurethane<br />
14 Chemical recycling of polyurethane<br />
Advanced Recycling<br />
16 Molecular recycling<br />
Blow Moulding<br />
18 R-Cycle optimizes recycling<br />
20 Bioplastics for bottles & containers<br />
22 The most sustainable water bottle<br />
23 Lighter, faster, and more efficient<br />
24 Offtake agreement on PEF for fibre<br />
bottles<br />
26 Innovative FDCA process<br />
Materials<br />
27 Thermoformable PLA films<br />
30 Waste recovery to obtain PLA<br />
32 Next generation PHA<br />
34 Biodegradation of plastic waste in<br />
marine and aquatic environments<br />
From Science & Research<br />
36 Industrial starch struck gold<br />
Processing<br />
38 New production plant for novel flexible<br />
PLA copolymers<br />
Applications<br />
39 A story of compostable cling wrap<br />
Market<br />
44 Bioplastics in Chile<br />
CCU<br />
46 Carbon dioxide utilization<br />
Print<br />
Poligrāfijas grupa Mūkusala Ltd.<br />
10<strong>04</strong> Riga, Latvia<br />
bioplastics MAGAZINE is printed on<br />
chlorine-free FSC certified paper.<br />
bioplastics magazine<br />
Volume 17 - 2021<br />
ISSN 1862-5258<br />
bM is published 6 times a year.<br />
This publication is sent to qualified subscribers<br />
(169 Euro for 6 issues).<br />
bioplastics MAGAZINE is read in<br />
92 countries.<br />
Every effort is made to verify all Information<br />
published, but Polymedia Publisher<br />
cannot accept responsibility for any errors<br />
or omissions or for any losses that may<br />
arise as a result.<br />
All articles appearing in<br />
bioplastics MAGAZINE, or on the website<br />
www.bioplasticsmagazine.com are strictly<br />
covered by copyright. No part of this<br />
publication may be reproduced, copied,<br />
scanned, photographed and/or stored<br />
in any form, including electronic format,<br />
without the prior consent of the publisher.<br />
Opinions expressed in articles do not necessarily<br />
reflect those of Polymedia Publisher.<br />
bioplastics MAGAZINE welcomes contributions<br />
for publication. Submissions are<br />
accepted on the basis of full assignment<br />
of copyright to Polymedia Publisher GmbH<br />
unless otherwise agreed in advance and in<br />
writing. We reserve the right to edit items<br />
for reasons of space, clarity or legality.<br />
Please contact the editorial office via<br />
mt@bioplasticsmagazine.com.<br />
The fact that product names may not be<br />
identified in our editorial as trade marks<br />
is not an indication that such names are<br />
not registered trade marks.<br />
bioplastics MAGAZINE tries to use British<br />
spelling. However, in articles based on<br />
information from the USA, American<br />
spelling may also be used.<br />
Envelopes<br />
A part of this print run is mailed to the<br />
readers wrapped bioplastic envelopes<br />
sponsored by Sidaplax/Plastic Suppliers<br />
(Belgium/USA).<br />
Cover<br />
BAZA Production (Shutterstock)<br />
Follow us on twitter:<br />
http://twitter.com/bioplasticsmag<br />
Like us on Facebook:<br />
https://www.facebook.com/bioplasticsmagazine
Biopolymer<br />
Innovation Award<br />
The winners of this year's BIOPOLYMER<br />
Innovation Awards were presented on June 14 at the<br />
“BIOPOLYMER – Processing & Molding” congress<br />
presented by Polykum (Merseburg, Germany).<br />
The 1st Prize was awarded to Home Eos SA<br />
from Farciennes in Belgium for their new type<br />
of biobased, biodegradable plastic: stopsound<br />
absorbs vibrations excellently, is naturally fireretardant,<br />
and heat-insulating. Its production<br />
requires up to eight times less energy than similar<br />
conventional plastics. The sound-absorbing<br />
foam, which remains permanently elastic without<br />
plasticizers, solvents, and classified chemicals,<br />
can be easily bonded to other materials. The<br />
material is used in vehicle construction as well<br />
as, for example, in floors, facades, or in industrial<br />
noise protection. With the extensively certified<br />
bioplastic, classic petrochemical materials such<br />
as bitumen, PVC, or EPDM can be replaced on a<br />
large scale in the future.<br />
The runnerup was SachsenLeinen from<br />
Markkleeberg, Germany, for the development of<br />
a process for manufacturing unidirectional (UD)<br />
tapes from flax and hemp fibres and biobased<br />
plastics like PLA or PA. Among other things, the<br />
jury was impressed by the uniformity with which<br />
the fibers are covered by the biopolymer.<br />
Prize No. 3 went to Earth Renewable Technology<br />
(ERT) from Curitiba, Brazil, who convinced the jury<br />
with a masterpiece in compounding technology<br />
which opens up new application possibilities<br />
for the world's most widely used biopolymer,<br />
polylactide (PLA). With its Short Fibre Reinforced<br />
(SFRP) in FC 10130 biopolymer composite, the US<br />
company, which has been active in Brazil for four<br />
years, integrated PLA fibres into a PLA matrix. MT<br />
www.polykum.de<br />
PEF Textile Community<br />
founded<br />
Avantium N.V. (Amsterdam, the Netherlands), a leading technology<br />
company in renewable chemistry, has formed the PEF Textile<br />
Community with the five reputable global companies Antex (Anglès,<br />
Spain), BekaertDeslee (Waregem, Belgium), Chamatex (Ardoix,<br />
France), Kvadrat (Ebeltoft, Denmark), and Salomon (Annecy, France).<br />
Avantium and Antex have already worked together on producing<br />
yarns made from PEF (polyethylene furanoate), a renewable and<br />
circular polymer also suitable for textiles. The other community<br />
partners will use these PEF yarns to develop various PEF fabric<br />
applications in different segments.<br />
The companies of the PEF Textile Community have a shared<br />
vision to further reduce CO 2<br />
emissions in support of the UN Paris<br />
Agreement and the European Green Deal objectives and explore<br />
sustainable solutions for various applications. Avantium’s PEF offers<br />
a unique solution to address the global need to tackle climate change.<br />
Every community member is committed to environmentally friendly<br />
processes and technologies. They have entered into an agreement<br />
with Avantium to join the PEF Textile Community to further develop<br />
the application of PEF in their respective applications.<br />
Bas Blom, Managing Director Avantium Renewable Polymers,<br />
comments: “A disruptive innovation like PEF can drive real change<br />
but requires trailblazers - those willing to be the first to jump into<br />
new solutions. The five reputable companies of the PEF Textile<br />
Community prove to be those early adopters. The formation of the<br />
PEF Textile Community demonstrates the importance of our mutual<br />
work to develop yarn solutions for a circular and sustainable future.<br />
We look forward to continuing and expanding our collaborations with<br />
those five partners for many years to come. This will help us to better<br />
understand the enormous market potential of PEF, as the world’s<br />
next generation sustainable polyester”. AT<br />
www.avantium.com<br />
News<br />
daily updated News at<br />
www.bioplasticsmagazine.com<br />
Picks & clicks<br />
Most frequently clicked news<br />
Here’s a look at our most popular online content of the past two months.<br />
The story that got the most clicks from the visitors to bioplasticsmagazine.com was:<br />
tinyurl.com/news-220615<br />
Hytrel ® ECO B – DuPont’s new drop-in solution<br />
(15 June <strong>2022</strong>)<br />
Today, DuPont Mobility & Materials (Wilmington, DE, USA) unveiled the new<br />
Hytrel ECO B, a range of bio-attributed TPC-ET thermoplastic elastomers.<br />
Developed to help customers improve the environmental footprint of their<br />
products, Hytrel ECO B grades deliver performance equivalent to those made<br />
from fossil feedstock, but with biomass content up to 72 % by weight.<br />
bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17 5
News<br />
daily updated News at<br />
www.bioplasticsmagazine.com<br />
The advantages of<br />
compostable<br />
bioplastics<br />
TotalEnergies Corbion (Gorinchem, the Netherlands)<br />
published a report on PLA compostability entitled “The<br />
advantages of compostable bioplastics for the circular<br />
economy”. The report advises on product design for<br />
compostable packaging when it contributes to the diversion<br />
of biowaste from landfill or incineration, reduction of the<br />
biowaste stream contamination, increasing efficacy of<br />
biowaste collection, and when the packaging is hardly<br />
separable from its organic waste content.<br />
Composting is crucial in achieving a sustainable future.<br />
With composting, the carbon drawn from the atmosphere<br />
during the plant feedstock growth, is brought back to the<br />
soil. Composting also brings nutrients back to the earth,<br />
increasing their quality and health without using chemical<br />
fertilizers. Composting biowaste mitigates the carbon<br />
emissions, as landfilling biowaste emits higher amounts<br />
of Green House Gases (CO 2<br />
, CH 4<br />
), which contribute to<br />
global warming.<br />
Compostable bioplastics, such as PLA, offer<br />
an alternative to conventional (fossil-based, nonbiodegradable)<br />
plastic items, which are usually not<br />
recycled because of their organic waste content<br />
– for instance, teabags, coffee capsules, and<br />
biowaste collection bags.<br />
Certified compostable bioplastic packaging can<br />
be thrown in the biowaste bin (where allowed by the<br />
municipalities) with its organic waste content, avoiding<br />
landfilling and incineration, and reducing contamination<br />
of the biowaste stream with conventional plastics.<br />
"Organic recycling plastic packaging, commonly known<br />
as composting, is a complementary end-of-life option. It<br />
contributes to achieving wider recycling targets, reducing<br />
carbon footprint and providing a valuable final product:<br />
compost.", states Maelenn Macedo Ravard, Sustainability<br />
and Regulatory Manager at TotalEnergies Corbion, and<br />
author of the report.<br />
Olga Kachook, Director, Bioeconomy & Reuse Initiatives<br />
at GreenBlue, (Charlottesville, VA, USA), says that "With<br />
the clock ticking on climate change, it’s worth celebrating<br />
the growing momentum behind composting as a solution<br />
and the role that compostable packaging plays in diverting<br />
food scraps from landfills".<br />
Plastic packaging will always be required for<br />
convenience, hygiene and functionality aspects. Using<br />
biobased, compostable bioplastics like PLA fulfils all<br />
these criteria and responds to climate challenges while<br />
having a reduced carbon footprint and a sustainable endof-life<br />
option. MT<br />
www.totalenergies-corbion.com<br />
Info:<br />
The White Paper can be<br />
downloaded form<br />
tinyurl.com/22<strong>04</strong>-whitepaper<br />
Bio-attributed hightemperature<br />
polyamide<br />
DSM Engineering Materials (Heerlen, the Netherlands)<br />
recently announced the launch of a new, more<br />
sustainable version of its flagship product Stanyl ® : Stanyl<br />
B-MB (Bio-based Mass Balanced), with up to 100 %<br />
bio-attributed content.<br />
Using the maximum possible levels of biomass-waste<br />
feedstock enables DSM Engineering Materials to halve<br />
the carbon footprint of this product line and, in turn,<br />
of the Stanyl B-MB-based products of its customers.<br />
This industry-first launch of a 100 % bio-attributed<br />
high-temperature polyamide underlines the business'<br />
ongoing commitment to helping customers fulfil their<br />
sustainability ambitions by making planet-positive<br />
choices and supporting the transition to a circular and<br />
biobased economy.<br />
Stanyl B-MB – now available with up to 100 % bioattributed<br />
content – is a fully ISCC+ certified massbalancing<br />
solution, and delivers exactly the same<br />
characteristics, performance, and quality as conventional<br />
Stanyl. MT<br />
www.dsm.com<br />
MEG from<br />
captured carbon<br />
A consortium, including LanzaTech (Skokie, IL, USA)<br />
and Danone (Paris, France), led to the discovery of a<br />
new route to monoethylene glycol, (MEG), which is a<br />
key building block for polyethylene terephthalate, (PET),<br />
resin, fibres, and bottles.<br />
The carbon capture technology uses a proprietary<br />
engineered bacterium to convert carbon emissions, from<br />
steel mills or gasified waste biomass, directly into MEG<br />
through fermentation, bypassing the need for an ethanol<br />
intermediate, and simplifying the MEG supply chain.<br />
“We have made a breakthrough in the production<br />
of sustainable PET that has vast potential to reduce<br />
the overall environmental impact of the process”,<br />
said Jennifer Holmgren, CEO of LanzaTech. “This<br />
is a technological breakthrough which could have a<br />
significant impact, with applications in multiple sectors,<br />
including packaging and textiles!”<br />
“We have been working with LanzaTech for years<br />
and strongly believe in the long-term capacity of this<br />
technology to become a game changer in the way to<br />
manage sustainable packaging materials production.<br />
This technological collaboration is a key enabler<br />
to accelerate the development of this promising<br />
technology”, said Pascal Chapon, Danone R&I Advanced<br />
Techno Materials Director. AT<br />
www.lanzatech.com | www.danone.com<br />
6 bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17
CJ BIO and NatureWorks sign LOI to collaborate<br />
CJ BIO (Woburn, MA, USA), a division of South Korea-based CJ CheilJedang and leading producer of amorphous<br />
polyhydroxyalkanoate (PHA), and NatureWorks (Plymouth, MN, USA), an advanced materials company that is the world’s<br />
leading producer of polylactic acid (PLA), have signed a letter of intent (LOI) establishing a strategic alignment between the two<br />
organizations and have announced that the two companies are working toward a Master Collaboration Agreement (MCA). The<br />
companies will work together to develop sustainable materials solutions based on CJ BIO’s PHACT ® Marine Biodegradable<br />
PHA and NatureWorks’ Ingeo PLA. The goal of the agreement is to develop high-performance biopolymers that will replace<br />
fossil-based plastics in applications ranging from compostable food packaging and food service ware to personal care, and<br />
beyond.<br />
Both companies realize the potential to further enhance performance and end-of-use solutions for biopolymers, and increase<br />
the level of adoption across many new applications. By combining their expertise and technology platforms, NatureWorks and<br />
CJ aim to deliver next-generation solutions together. Initial development and collaboration are showing very promising results<br />
when using CJ BIO’s unique amorphous PHA in combination with Ingeo PLA.<br />
CJ BIO is the world's leading supplier of fermentation-based bioproducts for animal nutrition, human nutrition, and<br />
biomaterials at its thirteen manufacturing facilities worldwide. The company recently announced commercial-scale production<br />
of PHA following the inauguration of a new production facility in Pasuruan, Indonesia. CJ BIO is today the only company in the<br />
world producing amorphous PHA (aPHA). Amorphous PHA is a softer, more rubbery version of PHA that offers fundamentally<br />
different performance characteristics than crystalline or semi-crystalline forms of PHA. It is certified biodegradable under<br />
industrial compost, soil (ambient), and marine environments. Modifying PLA with amorphous PHA leads to improvements<br />
in mechanical properties, such as toughness, and ductility, while maintaining clarity. It also allows adjustment in the<br />
biodegradability of PLA and can potentially lead to a home compostable product.<br />
NatureWorks and CJ BIO will collect feedback from existing and potential customers across a range of applications and<br />
markets including packaging, food service ware, and organics recycling management to understand the growing need for<br />
functional product requirements that also align with sustainability goals. These collaborations will inform the companies’<br />
product and technology development roadmap. The two companies say that the LOI is the start of what is expected to be a<br />
long-term relationship between NatureWorks and CJ BIO and are aiming to sign a master collaboration agreement in the near<br />
future. MT<br />
www.cjbio.net | www.natureworksllc.com<br />
News<br />
daily updated News at<br />
www.bioplasticsmagazine.com<br />
European Bioplastics has elected a new Board<br />
European Bioplastics (EUBP), the association representing<br />
the interests of the bioplastics industry in Europe, has elected<br />
a new Board.<br />
The EUBP leadership team will be headed by its new<br />
Chairperson, Stefan Barot (Biotec) and supported by the new<br />
Vice Chairpersons, Lars Börger (Neste) and Mariagiovanna<br />
Vetere (NatureWorks). “Never before has our industry<br />
received that much of attention. Economically and politically,<br />
these are pivotal times, and I’m very pleased to be able to<br />
support our industry in my new role as EUBP Chair”, says<br />
Stefan Barot.<br />
“Crucial EU legislation on bioplastics is expected to be<br />
adopted by the end of the year and beyond. This is a great<br />
opportunity to fully acknowledge the role of biobased and<br />
compostable plastics within the circular economy. We<br />
welcome the European Commission’s initiatives to establish<br />
a clear and reliable political environment for bioplastics. This<br />
is crucial to ensure the continued successful development of<br />
our industry. It also enables bioplastics to contribute to the<br />
achievement of the EU’s ambitious climate goals, especially<br />
a lower environmental footprint”, he adds.<br />
Afsaneh Nabifar (BASF SE), Peter von den Kerkhoff<br />
(Covation Biomaterials LLC), Patrick Zimmermann (FKuR),<br />
Franz Kraus (Novamont), Paolo La Scola (TotalEnergies<br />
Corbion), and Erwin Lepoudre (Kaneka) are also members of<br />
the new Board, with the latter serving as the Treasurer.<br />
“I would like to express my gratitude to all members of the<br />
previous board for their great contributions to our association<br />
over the past term”, says Barot and adds: “In the name of<br />
European Bioplastics I would also like to express special<br />
appreciation to my predecessor, François de Bie, who had<br />
served the association as Chairperson for almost ten years.<br />
Now, important tasks lie ahead of us and I’m very much<br />
looking forward to actively approaching them”. AT<br />
www.european-bioplastics.org<br />
(left to right): E. Lepoudre, F. Kraus, A. Nabifar, L. Börger, S. Barot,<br />
P. La Scola, and (sitting): P. von den Kerkhoff, M. Vetere, and P.<br />
Zimmermann (not on the picture) (Photo: European Bioplastics).<br />
bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17 7
Events<br />
Bioplastics Business Breakfast<br />
The unique conference during K <strong>2022</strong><br />
20 - 22 October <strong>2022</strong>, Düsseldorf, Germany<br />
Preliminary Programme<br />
Thursday, 20 October <strong>2022</strong><br />
Stefan Barot, European Bioplastics The current policy situation in Europe<br />
Francois de Bie, TotalEnergies Corbion The commercialization roadmap for the mechanical and chemical recycling of PLA<br />
Martin Bussmann, Neste<br />
CO 2<br />
reduction by using renewable PP for thermoformed packaging applications<br />
Gregory Coué & Carlos Duch, Kompuestos Compostable solutions for food packaging to tackle plastic pollution<br />
Lorena Rodríguez, AIMPLAS<br />
Biobased coating for Packaging application opportunities & challenges<br />
Frank Hoebener, Natur-Tec Europe Advanced biobased and compostable films for consumer packaging & lamination application<br />
Albrecht Läufer, BluCon Biotech Second generation feedstock for PLA to improve sustainability of packing<br />
Allegra Muscatello, Taghleef Industries Packaging films based on BO-PLA, PHA and bio-PP (t.b.c.)<br />
Erik Pras, Biotec<br />
Added value of compostable products in packaging applications<br />
Bruno de Wilde, OWS<br />
Compostable packaging - Pros & Cons<br />
Friday, 21 October <strong>2022</strong><br />
Jan Ravenstijn, GO!PHA<br />
N.N. (t.b.d.), Kaneka<br />
Hugo Vuurens, CJ Bio<br />
Eligio Martini (t.b.c.), MAIP<br />
Amir Afshar, Shellworks<br />
Sander Strijbos, Helian<br />
Fred Pinczuk, Beyond Plastic<br />
Daniel Ganz, Sukano<br />
Michael Carus, nova-Institute<br />
the status of the PHA-platform<br />
Latest developments in PHBH (t.b.c.)<br />
Amorphous PHA, the solution to improve biodegradability speed of many biopolymers<br />
Application examples for PHA compounds (t.b.c.)<br />
PHA-based cosmetics packaging<br />
PHA, opportunities and challenges<br />
Joining efforts to address PHA adaptation to packaging technologies<br />
Masterbatches for PHA<br />
Renewable Carbon Plastics, with focus on PHA<br />
Saturday, 22 October <strong>2022</strong><br />
Lars Börger, EUBP<br />
Can biopolymers contribute to a carbon positive chemistry?<br />
Christina Granacher, BeGaMo<br />
Recyclable, durable and circular biopolymer solutions<br />
Ari Rosling, ABM Composites<br />
Advanced biocomposites based on bioplastics and degradable glass fibre reinforcements<br />
Stefan Roest, Borealis<br />
Bio-PE and Bio-PP for durable applications<br />
Stefan Seidel, Bond-Laminates Biobased raw materials for high-performance composites<br />
Christian Müller, Emery Oleochemicals Biobased polymeric plasticisers<br />
Alexander Piontek, Fraunhofer<br />
PLA in technical applications<br />
Pedro Lutz, Earth Renewable Technologies Short Fiber Reinforced Polymer (SFRP)<br />
Belén Monje, AIMPLAS<br />
Bioplastics in durable applications<br />
Programme subject to changes. A few speaking slots are still available.<br />
Please contact mt@bioplasticsmagazine.com<br />
www.bioplastics-breakfast.com<br />
8 bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17
Register Now<br />
organized by<br />
20 - 22.10.<strong>2022</strong><br />
Messe Düsseldorf, Germany<br />
BIOPLASTICS<br />
BUSINESS<br />
BREAKFAST<br />
B 3<br />
Bioplastics in<br />
Packaging<br />
PHA, Opportunities<br />
& Challenges<br />
Bioplastics in<br />
Durable Applications<br />
www.bioplastics-breakfast.com<br />
Early Bird Discount<br />
Save 15% on regular prices<br />
before August 31, <strong>2022</strong><br />
Gold Sponsor<br />
Silver Sponsor<br />
Media Partner<br />
Supported by<br />
At the World‘s biggest trade show on<br />
plastics and rubber: K <strong>2022</strong> in Düsseldorf,<br />
Germany, bioplastics will certainly play an<br />
important role again. On three days during<br />
the show bioplastics MAGAZINE will host a<br />
Bioplastics Business Breakfast: From 8am<br />
to 12pm the delegates will enjoy highclass<br />
presentations and unique networking<br />
opportunity.<br />
Venue: CCD Ost, Messe Düsseldorf<br />
The trade fair opens at 10 am.
Polyurethanes<br />
Climate neutral polyurethane<br />
Covestro introduces two recyclable precursors for polyurethane foams<br />
Covestro (Leverkusen, Germany) has added two<br />
important products to its range of more sustainable<br />
raw materials this year: By using renewable raw<br />
materials in production, methylene diphenyl diisocyanate<br />
(MDI) is now also available as a climate-neutral 1 variant,<br />
and toluene diisocyanate (TDI) is available in a significantly<br />
CO 2<br />
-reduced variant. Both isocyanates are one of the two<br />
main components in the production of rigid and flexible<br />
polyurethane (PU) foams. For decades, MDI has been<br />
processed into highly efficient PU rigid foam insulation<br />
materials that contribute to a significant reduction in<br />
energy consumption and CO 2<br />
emissions throughout the use<br />
phase in building insulation and the cooling chain. Another<br />
application is moulded foam, which is used to make seat<br />
cushions for automobiles. TDI is the basis for the production<br />
of PU flexible foam, which provides a great deal of comfort<br />
in mattresses and upholstered furniture, but also in car<br />
seats and shoes.<br />
Both products are manufactured using alternative raw<br />
materials – based on plant waste, which is allocated to<br />
the products using certified mass balancing according to<br />
ISCC PLUS. By using such mass-balanced raw materials,<br />
Covestro aims to significantly reduce its indirect emissions<br />
in the supply chain and offer products with a reduced<br />
carbon footprint.<br />
With its gradual shift to more sustainable products –<br />
partly via mass balancing – Covestro is helping customers<br />
in various industries achieve their climate targets and drive<br />
the transition to a circular economy. Customers can use<br />
both products as a technical drop-in solution, meaning they<br />
can be quickly and easily integrated into existing production<br />
processes without the need for technical changes. The<br />
mass balance method is not new – it is already established<br />
in the food (e.g. tea, cocoa) or packaging industry. It is<br />
essential for incorporating more sustainable raw materials<br />
cost-effectively and efficiently into complex value chains.<br />
Double the sustainability benefits<br />
Thanks to the use of alternative raw materials through<br />
mass balancing, the new MDI grade is climate-neutral 1<br />
from the cradle to the factory gate of Covestro. According<br />
to standard calculation models, no net CO 2<br />
emissions are<br />
generated during production in this part of the value cycle.<br />
In addition to the good thermal insulation properties of PU<br />
insulation materials, Covestro’s climate-neutral MDI now<br />
also helps to reduce the embodied carbon of a building.<br />
Thus, the use of the more sustainable PU insulation material<br />
has twice the payoff – the carbon footprint is improved both<br />
during the production of the building and throughout its<br />
use phase. This applies to new residential and commercial<br />
buildings as well as to the renovation of older properties,<br />
thereby an important contribution can be made to the<br />
responsible use of primary resources and to the significant<br />
reduction of CO 2<br />
emissions. Covestro produces the climateneutral<br />
MDI and its precursors at its ISCC PLUS-certified<br />
sites in Krefeld-Uerdingen, Antwerp, and Shanghai.<br />
Renewable 2 TDI also has a significantly reduced carbon<br />
footprint from cradle to factory gate compared to the fossilbased<br />
product. Renewable TDI meets demands for more<br />
sustainable production while ensuring the good quality,<br />
optimal comfort, and high breathability known from fossilbased<br />
TDI. It also meets the expectations of the automotive<br />
industry, which is looking for alternative raw materials for<br />
car seat cushions with a lower carbon footprint. Covestro<br />
manufactures TDI at its ISCC PLUS-certified sites in<br />
Dormagen and Shanghai. The first customer for renewable<br />
TDI was the Chinese company Sinomax.<br />
Covestro is also working on making the second important<br />
raw material for polyurethane foams more sustainable – the<br />
polyol component – also using mass-balanced precursors. MT<br />
www.covestro.com<br />
The new climate-neutral MDI of Covestro (from cradle to factory<br />
gate) can be used in rigid polyurethane foam insulation elements<br />
for highly efficient building insulation. Photo: Covestro<br />
Covestro also offers a renewable TDI obtained from biomass<br />
waste via mass balancing. One important application is soft<br />
foams for upholstered furniture. Photo: Covestro<br />
1: Climate neutrality is the result of an internal assessment of a partial product life<br />
cycle from raw material extraction (cradle) to the factory gate of Covestro, also known<br />
as the cradle-to-gate assessment. The methodology of our life cycle assessment,<br />
which has been critically reviewed by TÜV Rheinland, is based on ISO standards 14<strong>04</strong>0<br />
and 14<strong>04</strong>4. The calculation takes into account biogenic carbon sequestration based on<br />
preliminary data from the supply chain. No compensatory measures were applied.<br />
2: Renewable TDI is produced using the mass balance approach using renewable<br />
raw materials – from virgin biomass as well as biowaste and residues – which are<br />
mathematically assigned to the product. The same methodology is used to assess<br />
Covestro’s partial product life cycle from cradle to factory gate as for climate-neutral<br />
MDI.<br />
10 bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17
4 + 5 April 2023 – Nuremberg, Germany<br />
+<br />
Save the date<br />
Call for papers<br />
www.bio-toy.info<br />
organized by<br />
Media Partner<br />
Coorganized by<br />
Innovation Consulting Harald Kaeb<br />
bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17 11
Elastomers<br />
Sustainable thermoplastic<br />
co-polyester elastomers<br />
Sipol SpA, founded in 1998 and now part of the TECNOGI<br />
Group (Borgolavezzaro, Italy), is a chemical company<br />
whose core business is the polymerization of highperformance<br />
polymers, developing and manufacturing<br />
thermoplastic ether-ester elastomers (TPC-ET), copolyester<br />
and co-polyamide based hotmelt adhesives, and<br />
biodegradable co-polyesters.<br />
Thanks to its wide range of high-performance copolymers,<br />
Sipol successfully operates in the following<br />
markets: automotive, footwear, industrial, packaging,<br />
consumer goods, sports and leisure, cosmetic and personal<br />
care, and E/E. The company currently sells EUR 31 million<br />
of specialty polymers, developed and manufactured at its<br />
plant in Mortara, located about 40 km southwest of Milan.<br />
The company is widening its product portfolio for<br />
sustainable growth from both a financial and an<br />
environmental point of view: after the launch of the new<br />
certified biodegradable and compostable products named<br />
TECHNIPOL Bio, Sipol presents its new range of biobased<br />
high-performance thermoplastic co-polyester elastomers<br />
named SIPOLPRENE S.<br />
Sipolprene S, focus on Sustainability<br />
TPC-ET are segmented block copolymers obtained through<br />
the combination of rigid (polyester) segments and soft<br />
(polyether) segments which offer high performances of the<br />
final product such as chemical and mechanical resistance.<br />
The easiest modification is the replacement of synthetic<br />
1,4 Butanediol (BDO) with bio-1,4 Butanediol (bio-BDO)<br />
coming from biorefinery processes. This replacement has<br />
no impact on Sipolprene properties and performances,<br />
but the renewable content (C 14 /C 12 according to ASTM<br />
D6866), with a range of 10–30 % certainly does not add any<br />
significant extra costs to the final product.<br />
The actual innovative driver for a sustainable final product<br />
is the use of derivates of ricinoleic acid obtained from<br />
vegetable oils hydrolysis in the soft block of the polymer<br />
chain, partially replacing the polyol PTMG.<br />
This modification allows bringing an additional amount of<br />
renewable resources between 20 and 35 % with moderate<br />
additional costs.<br />
Sipol has developed more sustainable alternative<br />
products, starting from four selected Sipolprene standard<br />
grades in terms of hardness; in this study, two modifications<br />
have been applied:<br />
Step 1: Partial replacement of polyether in the chain with<br />
derivatives of ricinoleic acid from agro-industrial residues.<br />
Step 2: Substitution of BDO with bio-BDO, obtained from<br />
starch and sugar fermentation.<br />
The combination of the two modifications allows reaching<br />
at least 46 % of renewable content in all final products<br />
developed (C 14 /C 12 according to ASTM D6866). For each<br />
selected grade, which differ in hardness, two grades with<br />
corresponding levels of renewable material have been<br />
developed as described in Figure 1.<br />
Features of Sipolprene S vs Sipolprene<br />
The new biobased Sipolprene S grades match the<br />
high performance of TPC with environmental needs to<br />
meet sustainability targets while staying economically<br />
competitive. To better understand the strengths and<br />
weaknesses of these new bio-alternative TPC and the<br />
extent of this variation in the chemistry of TPC-ET, an indepth<br />
comparative analysis between the Sipolprene S and<br />
Sipolprene has been done (Table 1), resulting in:<br />
• Reachable renewable content of up to 50 %<br />
• Comparable thermal behaviour<br />
• Comparable chemical resistance: internal tests have<br />
been carried out according to ASTM D 543 with the<br />
indicated substances: antifreeze, ethanol, hydraulic oil,<br />
mineral oil, soap solution, and isododecane. Results<br />
after 14 days of immersion at Room temperature<br />
confirm that the biobased Sipolprene S shows a good<br />
chemical resistance like the standard grades.<br />
• Improved hydrolysis resistance: the presence of the<br />
biobased raw material derived from ricinoleic acid,<br />
in the chemistry of TPC-ET, seems to significantly<br />
improve the hydrolysis resistance in comparison to the<br />
related standard grades.<br />
• Lower water absorption and O 2<br />
permeability: the<br />
introduction of low polarity monomers allows to<br />
decrease water absorption and consequently increases<br />
water resistance and O 2<br />
permeability<br />
• Comparable mechanical properties: considering<br />
hardness as a fixed starting point, density and<br />
compression set remained unaffected. In general, a<br />
slight decrease in the mechanical properties has been<br />
observed, specifically stress and elongation at break.<br />
• Equivalent processability<br />
• Similar regulatory package, mainly on food contact<br />
compliances, cosmetic, toys regulation and for the<br />
absence of substances of concern (Compliance<br />
Statement available on request).<br />
Economically… Sustainable<br />
Economical sustainability means not only minimizing the<br />
cost impact of monomers from renewable sources (RS) but<br />
rather the development of alternative products industrially<br />
feasible in the existing polymerization plant, avoiding any<br />
additional costs related to new equipment and reducing<br />
time to market.<br />
Sipol’s goal in this project was to offer an eco-alternative<br />
to the existing TPC-ET product range that is both<br />
environmental and economically sustainable.<br />
As mentioned above, considering the chemical structure<br />
there are few possible ways to obtain partially biobased<br />
TPC. Considering one of the standard grades, Sipolprene<br />
12 bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17
Elastomers<br />
% RS through STEP 1 (ricinolenic acid derivates)<br />
% RS through STEP 2 (ricinolenic acid derivates and bio BDO)<br />
33% 49%<br />
30% 51%<br />
25% 49%<br />
19%46%<br />
55200, a TPC-ET with hardness Shore D 55, Figure 2 shows<br />
the additional costs related to three different ways to obtain<br />
a partially biobased TPC with comparable properties and<br />
performance:<br />
- with the use of ricinoleic acid derivatives (step 1,<br />
Sipolprene S 5501) 25 % of RS content can be reached<br />
with an additional cost of +18 %.<br />
- with the combination of bio-BDO and ricinoleic acid<br />
derivatives (step 2, Sipolprene S 5502) 49 % of RS<br />
content can be reached with an additional cost of<br />
+29 %.<br />
- to avoid modification in the chemical nature of the<br />
soft block of the polymer, it is possible to substitute<br />
both PTMG and BDO with respectively bio-PTMG<br />
and bio-BDO. In the case of both replacements, an<br />
RS content of 52 % can be achieved; although this<br />
way leads to a very similar RS content to the one<br />
PROPERTIES<br />
HARDNESS<br />
instantaneous / 15s<br />
STRESS AT BREAK<br />
ShD 28<br />
ShD 46<br />
ShD 55<br />
ShD 63<br />
Figure 1: Sipolprene S products<br />
SIPOLPRENES 2571<br />
SIPOLPRENES 2571<br />
SIPOLPRENES 4681<br />
SIPOLPRENES 4682<br />
SIPOLPRENES 5501<br />
SIPOLPRENES 5502<br />
SIPOLPRENES 6311<br />
SIPOLPRENES 6312<br />
RENEWABLE<br />
CONTENT<br />
RS<br />
ADDITIONAL<br />
COST<br />
SIPOLPRENE<br />
55200<br />
Standard<br />
formulation<br />
TEST<br />
SIPOLPRENE<br />
METHOD<br />
U.M.<br />
ISO 25170 S 2571 46185 S 4681 55200 S 5501 63210 S 6311<br />
868 Shore D 28/25 28/26 45/42 46/43 53/50 54/50 62/59 63/60<br />
527 MPa 22 15 32 29 43 36 50 40<br />
25 %<br />
SIPOLPRENE<br />
S 5501<br />
with ricinolenic<br />
acid derivates<br />
+18 %<br />
SIPOLPRENE<br />
S 5502<br />
with combination<br />
of bio-BDO and<br />
ricinolenic acid<br />
derivates<br />
+29 %<br />
Figure 2: Over costs related to the use of different monomers from<br />
renewable sources.<br />
obtained in step 2 of our study, the additional cost on<br />
the standard grade is + 86 %.<br />
The latter solution, notwithstanding a renewable sources<br />
content highly comparable to Sipolprene S 5502, is not as<br />
economical as the modifications of step 2.<br />
Conclusion<br />
The biobased polymers, Green monomers, obtained from<br />
biorefinery processes of agro-industrial residues, have<br />
a lower carbon footprint and some other advantages<br />
compared to synthetic polymers. However, only using<br />
renewable raw materials is not enough to make a product<br />
truly sustainable.<br />
SIPOL is already focused on the main aspects of its<br />
polymers circularity by developing eco-solutions to minimize<br />
both the economic and the environmental impacts: from<br />
the use of energy coming only from renewable sources<br />
(hydroelectrical, aeolian, biomasses), certified by AXPO, to<br />
the use of monomers coming from renewable sources in<br />
most of our polymers; in the specific case of Sipolprene S,<br />
ricinoleic acid derivatives are obtained from agro-industrial<br />
residues, according to the new biorefinery concept.<br />
Furthermore, Sipol’s first sustainability report will be<br />
issued for the financial year <strong>2022</strong>. In order to demonstrate<br />
the lower impact on the environment of this technology, LCA<br />
studies on Sipolprene S are currently underway.<br />
49%<br />
Sipolprene S products are<br />
already industrially available<br />
and the R&D team is already<br />
working on the extension of<br />
the hardness range.<br />
https://www.sipol.com/<br />
52 %<br />
TPC-ET<br />
ShD 55<br />
with bioPTMG e<br />
bio-BDO<br />
+86 %<br />
ELONGATION <br />
BREAK<br />
COMPRESSION <br />
(70°C)<br />
DENSITY<br />
MELTING<br />
TEMPERATURE<br />
GLASS TRANSITION<br />
TEMPERATURE<br />
AT<br />
SET<br />
527 % 850 361 700 420 650 389 500 370<br />
815:1991 MPa 67 71 69 73 61 64 62 67<br />
1183 g/cm 3 1,09 1,09 1,15 1,14 1,19 1,20 1,22 1,21<br />
11357-3 °C 173 161 186 183 198 195 211 209<br />
11357-2 °C -65 -57 -39 -37 -24 -27 3 -4,0<br />
Table 1: Main properties of SIPOLPRENE S Vs standard SIPOLPREN<br />
By:<br />
Bolgiaghi Elena,<br />
Product Manager Sipolprene<br />
Del Prete Danilo,<br />
R&D Secialist Co-polyesters<br />
SIPOL SPA, Società Italiana<br />
Polimeri, Mortara, Italy<br />
bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17 13
Polyurethanes<br />
Chemical recycling of<br />
polyurethane<br />
Combining ecological and economic advantages<br />
RAMPF Eco Solutions (Pirmasens, Germany) has<br />
been developing chemical processes for the recycling of<br />
polyurethane and PET wastes for more than thirty years. Using<br />
solvolysis (glycolysis, acidolysis, and aminolysis), recycled<br />
polyols are manufactured from post-consumer residues such<br />
as used mattresses, furniture, car and motorcycle seats,<br />
fitness and leisure items, and production waste. Industrial<br />
residues such as scrap or entire products at the end of their<br />
life cycle are also processed.<br />
The resulting recycled polyols are at the very least<br />
comparable with polyols otherwise obtained from fossil raw<br />
materials, both in terms of quality and technical properties.<br />
They can therefore be used directly in the production process<br />
for new polyurethane-based products, including in the<br />
automotive, aerospace, construction, electrical/electronics,<br />
energy technology, filter, household appliance, medical<br />
technology, rail, ship, and wood/furniture industries.<br />
The economic viability of Rampf Eco Solutions’ recycled<br />
polyols is further enhanced by the fact that they are precisely<br />
tailored to the respective applications of customers. For<br />
example, producers of polyurethane tooling boards or moulded<br />
parts can improve the compressive strength of insulating<br />
foams, the chemical stability of casting compounds, or the<br />
compatibility of polyurethane systems by adding recycling<br />
polyols.<br />
Rampf Eco Solutions also developed a process for the<br />
chemical recycling of PET back in 1999 together with the<br />
German Society for Circular Economy and Raw Materials<br />
(DKR). The recycling polyols generated here are particularly<br />
suitable for the production of rigid foams. Polyesters such as<br />
polylactides, polycarbonate, and polyhydroxyalkanoates are<br />
also used as raw material sources, as well as renewable or<br />
biobased raw materials, amongst others rapeseed oil.<br />
Companies that have a high volume of PU residues can<br />
produce customized recycled polyols on site with their own<br />
recycling plant. The polyols can then be fed directly back<br />
into the production process, saving costs and protecting the<br />
environment. These multi-functional plants developed and<br />
constructed Rampf Eco Solutions also allow for the production<br />
of polyols using PET/PSA, polyesters such as PLA and PHB,<br />
as well as biomonomers. Leading plastics producers from<br />
Germany, France, Russia, Spain, and the United Arab Emirates<br />
are currently using these multifunctional recycling plants. MT<br />
www.rampf-group.com<br />
RAMPF Eco Solutions uses solvolysis to extract high-quality<br />
recycled polyols form polyurethane and PET waste.<br />
Magnetic<br />
for Plastics<br />
Multifunctional recycling plants enable customers with high<br />
residual volumes to produce their own recycled polyols<br />
www.plasticker.com<br />
• International Trade<br />
in Raw Materials, Machinery & Products Free of Charge.<br />
• Daily News<br />
from the Industrial Sector and the Plastics Markets.<br />
• Current Market Prices<br />
for Plastics.<br />
• Buyer’s Guide<br />
for Plastics & Additives, Machinery & Equipment, Subcontractors<br />
and Services.<br />
• Job Market<br />
for Specialists and Executive Staff in the Plastics Industry.<br />
Up-to-date • Fast • Professional<br />
14 bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17
Innovate for Good<br />
Fostering a Circular Economy<br />
Look around you. Plastic is part of our everyday life. It is found in vehicles,<br />
appliances and consumer electronics that move, assist, entertain, and connect us.<br />
Clothes that warm and protect us and in medical devices that save lives.<br />
But plastic waste in the environment continues to be a challenge. That’s<br />
why companies like DuPont are continuing to innovate and partner with the value<br />
chain to improve how plastics are made, used, and recycled to help bring us all<br />
closer to creating a circular economy.<br />
Let’s talk about how we can make our solutions more circular – together.<br />
dupont.com/mobility-materials/sustainability<br />
Visit us at the K Show – Hall 6, Stand C43 – to learn more.<br />
DuPont, the DuPont Oval Logo, and all trademarks and service marks denoted with , SM or ® are owned by affiliates of DuPont de Nemours, Inc. unless otherwise noted. © <strong>2022</strong> DuPont.<br />
bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17 15
Recycling<br />
Molecular recycling<br />
Understanding material-to-material methanolysis<br />
“Molecular (or chemical) recycling isn’t ready for<br />
commercial operation” – or so many people believe.<br />
With methanolysis, a specific type of molecular recycling<br />
technology, this common misperception couldn’t be further<br />
from the truth. Eastman Kodak Company (a forerunner<br />
of today’s Eastman) used methanolysis commercially for<br />
three decades to recycle photographic and X-ray film.<br />
The technology was capable of recycling much more, but<br />
until the last few years, the demand for recycled content<br />
was missing. Now that the market is alive and growing,<br />
methanolysis has an important role to play in shaping<br />
a more sustainable materials industry – if stakeholders<br />
across the value chains work in tandem to create a robust<br />
recycling ecosystem.<br />
Renewing polyester waste for high-value uses<br />
Polyester products that can’t be mechanically recycled<br />
are destined to wind up in a landfill or incinerator (or,<br />
worst of all, out in the environment). Those end-of-life<br />
options abruptly end the potentially infinite useful life of<br />
the polyester molecules. Enter methanolysis – a molecular<br />
recycling technology that makes new materials out of<br />
polyester plastic waste that has been diverted from landfills<br />
and incinerators.<br />
Mechanical recycling chops and shreds plastic; only<br />
altering its physical form and causing some quality<br />
degradation. Methanolysis, on the other hand, uses a<br />
process called depolymerization. By heating the polyester<br />
waste plastic and treating it with methanol, it unzips the<br />
polyesters and converts them back to their molecular<br />
building blocks, dimethyl terephthalate (DMT) and ethylene<br />
glycol (EG). Colours and additives are removed in the<br />
process.<br />
The molecules that result from methanolysis are<br />
indistinguishable from materials made with virgin content.<br />
Eastman uses those pure DMT and EG molecules to make<br />
new materials – not fuel or energy. They are ideal for<br />
making specialty copolyesters that go into packaging and<br />
durable medical, beauty, and electronic applications, among<br />
others. Eastman also sees the potential for using molecular<br />
recycled content in food-grade PET packaging.<br />
Methanolysis feedstock: big challenge, bigger<br />
opportunity<br />
Mechanical recycling processes are limited to certain<br />
types of plastic that can be used in a limited number<br />
of end-use applications. Methanolysis processes<br />
polyester materials that pose a challenge to mechanical<br />
recycling, such as coloured plastic bottles, carpet fibres,<br />
films, and even polyester-based clothing. Eastman<br />
ensures that its methanolysis recycling technology<br />
does not compete against mechanical recycling<br />
for polyester feedstock, but rather complements it.<br />
The company follows a three-part feedstock acquisition<br />
strategy:<br />
1. Purchase low-value materials, like used PET strapping<br />
and rejected plastic waste from conventional mechanical<br />
recycling facilities.<br />
2. Forge innovative partnerships to collect and transport<br />
hard-to-recycle plastic waste, like carpet and textiles<br />
that would not go into the mechanical stream.<br />
3. Create completely new feedstock streams for items such<br />
as coloured bottles and thermoform clamshell food<br />
packaging that cannot be processed mechanically.<br />
Eastman’s single greatest challenge in scaling up<br />
methanolysis is accessing enough feedstock when the<br />
recycling infrastructure does not yet exist. Material makers<br />
like Eastman, consumer packaged goods brands, waste<br />
companies, and other stakeholders are partnering to build<br />
a supply pipeline to make sure the polyester plastic waste<br />
can reach methanolysis recycling facilities.<br />
The opportunity is worth the challenge. While mechanical<br />
recycling delays the landfilling of plastic, methanolysis<br />
enables Eastman to recycle polyester waste over and over<br />
again without degradation, keeping those materials out of<br />
the landfill and in the value chain. And it does so with a<br />
lower carbon footprint compared to virgin, nonrecycled<br />
plastic production.<br />
The life cycle perspective of methanolysis<br />
Recycling technologies that reduce waste yet release<br />
more carbon emissions than virgin production are not an<br />
acceptable solution. True solutions must operate at the<br />
intersection of the plastic waste crisis, climate change, and<br />
population growth.<br />
Eastman is committed to advancing technologies<br />
that reduce environmental impacts and enable a lowercarbon<br />
future. To ensure they are making good on that<br />
commitment in the realm of molecular recycling, Eastman<br />
commissioned a third-party verified life cycle assessment<br />
(LCA) of its methanolysis process. The LCA (assessable<br />
on Eastman’s website), which was published in early<br />
<strong>2022</strong>, compares the global warming potential and other<br />
environmental indicators of DMT produced via methanolysis<br />
(using recycled feedstock) to DMT made using conventional<br />
processes (and virgin fossil feedstock).<br />
For this cradle-to-gate LCA, the cradle begins at raw<br />
material extraction; in the case of plastic waste feeds,<br />
this begins at the end of the previous life of the material<br />
when it is deemed to be waste. The gate is internal to<br />
Eastman at the point where rDMT and rEG (intermediates)<br />
are manufactured. Between these two points, the LCA<br />
includes raw material acquisition, upstream operations,<br />
energy supply and all relevant processing at Eastman. The<br />
16 bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17
By:<br />
Jason Pierce<br />
Senior Technical Leader of Circular Economy<br />
Eastman<br />
Kingsport, Tennessee, USA<br />
Recycling<br />
study used the state-of-the-art Environmental Footprint<br />
(EF) impact assessment methodology developed by the<br />
European Commission.<br />
The study shows that DMT from methanolysis has<br />
significantly lower impacts than conventional DMT in 13<br />
out of the 14 environmental impact categories studied.<br />
Most notably, the climate change impact for DMT from<br />
methanolysis is 29 % lower. This was calculated by using<br />
global warming potential (GWP) characterization factors for<br />
all greenhouse gas emissions and expressing the results<br />
on the basis of kilograms of carbon dioxide equivalents<br />
emitted to the atmosphere. Roughly 73 % less fossil fuel<br />
natural resources are used in methanolysis vs. conventional<br />
DMT production, and methanolysis also ranks significantly<br />
better in terms of water and human health-related impacts.<br />
For the sake of conservatism, the study only takes the<br />
function of material production into account; if the functional<br />
unit of the study were extended to also include avoided<br />
plastic waste disposal, the carbon footprint of methanolysis<br />
would compare even more favourably due to receiving credit<br />
for the avoided landfilling or incineration of plastic waste<br />
inputs. As is, the study results clearly demonstrate that<br />
recycling polyesters via methanolysis tackles more than the<br />
plastic waste crisis – it also addresses climate change.<br />
Mechanical recycling remains the least energy-intensive<br />
recycling technology, and it is important that clean, clear<br />
polyesters that can be mechanically recycled continue<br />
to be recycled in this fashion. It is equally important to<br />
send difficult-to-recycle polyester waste to methanolysis<br />
facilities that can make a substantial difference in the plastic<br />
industry’s overall carbon footprint – which is predicted to<br />
keep growing even as the world desperately needs to shift<br />
to a low-carbon economy.<br />
It takes an ecosystem<br />
Mechanical recycling and molecular recycling via<br />
methanolysis certainly aren’t the only two solutions for<br />
tackling the plastic waste crisis and climate change. The<br />
world needs an all of the above approach to material-tomaterial<br />
recycling technologies to truly make a difference<br />
in these two interconnected issues. Jason Pierce, senior<br />
technical leader for Circular Economy and Life Cycle<br />
Assessment at Eastman, says, “I see this as an ecosystem<br />
of infrastructure and complementary technologies that<br />
will be optimized over time”. The ecosystem encompasses<br />
the complementary roles of mechanical and molecular<br />
recycling, as well as recycling’s relationship to other waste<br />
reduction and climate solutions, such as bioplastics.<br />
Pierce is also quick to point out that the ecosystem<br />
includes much more than the technologies themselves.<br />
Collaboration across the value chain and with policymakers<br />
is just as important for a robust, future-ready waste<br />
reduction ecosystem. It takes brands willing to purchase<br />
different types of recycled materials for their products – and<br />
then launching take-back programs to get that material<br />
back to a recycling facility. It takes partners building new<br />
feedstock streams and infrastructure.<br />
As a materials manufacturer, Eastman is actively<br />
participating in increasing demand and building up supply.<br />
The company is currently running pilot methanolysis plants<br />
while building two new state-of-the-art methanolysis<br />
facilities in the United States and France.<br />
The US facility, located at Eastman headquarters in<br />
Kingsport, Tennessee, will have a capacity to process more<br />
than 100,000 tonnes of polyester plastic waste annually.<br />
By as early as 2025, the USD 1 billion plant in France is<br />
expected to be capable of processing up to 160,000 tonnes of<br />
plastic per year. The facility will include equipment to break<br />
mixed-plastic bales and prepare material for processing,<br />
a methanolysis unit to break down polyester waste plastic<br />
into DMT and EG, and a unit to purify and repolymerize the<br />
chemicals into Eastman’s branded polymers for use in<br />
packaging, textiles, and other products.<br />
www.eastman.com<br />
Understanding mass balance<br />
Molecular recycled and virgin materials are<br />
indistinguishable. Mass balance is an accounting<br />
system used to track the recycled content through<br />
complex manufacturing processes. This vetted and<br />
standardized system is used in a variety of industries. It<br />
is analogous to how power companies account for the<br />
sale of renewable energy to consumers using an electric<br />
grid. It’s also how some brands certify the amount of<br />
sustainably sourced cocoa in their products.<br />
bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17 17
Blow Moulding<br />
R-Cycle optimizes recycling<br />
How is extrusion blow moulding driving the future circular economy?<br />
Together with raw material manufacturer Braskem<br />
(São Paulo, Brazil), plastic packaging manufacturer<br />
KautexTextron (Bonn, Germany) and Dutch recycling<br />
specialist Morssinkhoff Plastics (Zeewolde), Kautex<br />
Maschinenbau (Bonn, Germany) has launched a second<br />
R-Cycle pilot project “Smart digital watermark packaging<br />
in Blow Molding”. The aim of the project is to make a further<br />
contribution to the future functional circular economy.<br />
Improving the recyclability of plastic packaging<br />
in extrusion blow moulding<br />
The project aims to cover as many consumer packaging<br />
application areas as possible. The target products are<br />
250ml beverage bottles, 1-litre cans for solid detergents,<br />
3-litre handle bottles for household chemicals and 20-litre<br />
canisters for chemicals. All bottles were produced by<br />
extrusion blow moulding and feature a single-layer wall<br />
made of PE. The bottle caps are also made of polyethylene<br />
or polypropylene. The mono-design and the use of the<br />
same material for the packaging components significantly<br />
improve the recyclability of the packaging.<br />
Document packaging properties with digital<br />
product passport<br />
R-Cycle provides an open and globally applicable<br />
traceability standard for an automated data transfer process.<br />
All recycling-relevant information: the manufacturer, the<br />
types of plastic contained, the proportion of recycled and<br />
biobased material, and details of<br />
the packaging’s application in<br />
the food or non-food sector<br />
are recorded by the<br />
Kautex blow moulding<br />
machine during<br />
production in the<br />
form of a digital<br />
product passport<br />
and stored on the<br />
R-Cycle server in<br />
the GS1 Global<br />
Tracing Standard.<br />
A mark is placed<br />
on the containers<br />
to identify and read<br />
this information in<br />
further processes up to the<br />
waste sorting<br />
system. R-Cycle is open to a number of different marking<br />
technologies, such as a QR code or a digital watermark.<br />
In the pilot project presented here, a<br />
digital product passport is generated<br />
for each bottle in the form of a digital<br />
watermark. These codes, which<br />
are invisible to the human eye and<br />
extend over the entire surface of the<br />
packaging label, can be linked to the<br />
data in the R-Cycle database. All the<br />
relevant information mentioned above<br />
is then located here. In this way, waste<br />
sorting systems with the appropriate<br />
recognition technologies are able to<br />
identify recyclable packaging. This<br />
creates the basis for obtaining highquality<br />
materials for a truly effective<br />
recycling system. Moreover, these<br />
codes can be read on any smartphone<br />
using the Digimarc app, for example.<br />
18 bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17
R-Cycle system ensures packaging traceability<br />
along the entire value chain<br />
As part of the pilot project, the recycling-relevant data was<br />
recorded on machines of the participating customers and<br />
partners and stored on the R-Cycle server in accordance<br />
with the global GS1 standard. This transmission process<br />
makes the data immediately available along the entire<br />
value chain.<br />
The most important know-how of Kautex Maschinenbau<br />
within the pilot project is the development of a data<br />
acquisition system R-Connector as an interface between<br />
the extrusion blow moulding production and the cloudbased<br />
R-Cycle platform. The necessary data along the<br />
entire value chain can therefore be transmitted to the<br />
common R-Cycle database and is immediately accessible<br />
to the entire value chain.<br />
By using the R-Connector in machine control systems<br />
from Kautex Maschinenbau, production data is collected,<br />
analysed, and uploaded directly to the R-Cycle server,<br />
which significantly increases production efficiency<br />
and transparency. As a result, waste sorting systems<br />
supported by standard detection technologies can more<br />
efficiently identify recyclable packaging by type. This open<br />
and globally applicable traceability standard is the key to<br />
obtaining high-quality recyclates for true recycling in the<br />
future. MT<br />
COMPEO<br />
Leading compounding technology<br />
for heat- and shear-sensitive plastics<br />
Automotive<br />
Uniquely efficient. Incredibly versatile. Amazingly flexible.<br />
With its new COMPEO Kneader series, BUSS continues<br />
to offer continuous compounding solutions that set the<br />
standard for heat- and shear-sensitive applications, in all<br />
industries, including for biopolymers.<br />
Info<br />
You can scan<br />
this image with<br />
the Digimarc<br />
Discover app<br />
• Moderate, uniform shear rates<br />
• Extremely low temperature profile<br />
• Efficient injection of liquid components<br />
• Precise temperature control<br />
• High filler loadings<br />
www.busscorp.com<br />
www.kautex-group.com<br />
bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17 19
Blow Moulding<br />
Bioplastics<br />
for bottles & containers<br />
In Germany, the 2021 amendment to the Packaging Act<br />
(VerpackG) is intended to adapt to EU directives and<br />
facilitate its enforcement. Among other things, the<br />
minimum recyclate use for single-use plastic bottles will be<br />
increased, which must be at least 30 % by 2030. In addition, as<br />
of 1 January <strong>2022</strong>, the deposit obligation has been extended<br />
and 63 % of all plastics must now be recycled. On the<br />
one hand, this is to reduce the greenhouse gas-intensive<br />
production of virgin plastic. On the other hand, it aims<br />
to reduce the purely thermal recycling (incineration) of<br />
recyclable packaging, which also releases a lot of CO 2<br />
, as<br />
well as the environmental pollution caused by improperly<br />
disposed of plastic waste. But the legislator’s regulations<br />
to date are only the beginning: in order to secure their<br />
own marketability, companies must therefore now act<br />
proactively – and do so with packaging, e.g. bottles and<br />
containers, made of bioplastics.<br />
Legal regulations such as the German Circular Economy<br />
Act (KrWG) and the recently amended Packaging Act are<br />
exerting increasing pressure on the industry, but social<br />
awareness of sustainable consumption and waste reduction<br />
is also developing more and more. This leads to a noticeable<br />
increase in demand for environmentally friendly solutions,<br />
especially for bottles, cans, and canisters. Therefore, the<br />
industry must react now: companies that refuse to do so<br />
run the risk of no longer being marketable in the future<br />
due to the constantly growing legal and social pressure.<br />
For alternatives to resource-intensive fossil-based plastic,<br />
however, it must be taken into account that the legislator<br />
imposes varying requirements for the different containers<br />
depending on their respective contents. Furthermore,<br />
biobased materials in particular are often more costintensive<br />
due to their lower availability and smaller<br />
production volumes.<br />
Environmentally friendly solutions: bioplastics<br />
combine many advantages<br />
Compared to conventional virgin plastic materials, which<br />
consist entirely of petroleum-based polymers and synthetic<br />
resins, bioplastics conserve already scarce fossil resources<br />
and have a significantly better CO 2<br />
balance. This is because<br />
biobased plastic cannot release more CO 2<br />
back into the<br />
atmosphere during energy recovery or – if possible – biogenic<br />
recycling as the plants have absorbed from the atmosphere<br />
during their growth phase. Thus, biopolymers are<br />
considered climate-neutral, whereas burning fossil raw<br />
materials releases large amounts of additional emissions.<br />
For bottle or container applications, glass is often used as<br />
an alternative, as it is assumed to have a better eco-balance<br />
than conventional plastics. Although the material is foodsafe,<br />
hygienic, and easy to recycle, the risk of breakage and<br />
the greater weight are disadvantages compared to biobased<br />
plastics, which is why it is not suitable for every application.<br />
Furthermore, the recycling of glass with its high melting<br />
temperature (far above 1,000°C) is very energy intensive.<br />
Also, the high density results in higher CO 2<br />
emissions during<br />
transport, which, in addition to procurement, production<br />
and disposal, is decisive for a conclusive life cycle analysis.<br />
As with most materials and applications, the individual<br />
advantages and disadvantages of glass must always be<br />
weighed up.<br />
Sustainable end-of-life scenarios<br />
Currently, a lot of use is also made of conventional<br />
recycled petroleum-based plastics, provided they are<br />
certified for use as food or cosmetics packaging. rPET<br />
(recycled polyethylene terephthalate), for example, is often<br />
well suited for food and cosmetics due to its high barrier<br />
properties and simple, unmixed collection, e.g. through the<br />
German deposit system. With rPP (recycled polypropylene)<br />
and rPS (recycled polystyrene), on the other hand, it has so<br />
far been difficult to ensure consistently high and unmixed<br />
material quality, as required for approval for food contact.<br />
In addition, the collection of both post-consumer recyclate<br />
(PCR) and post-industrial recyclate (PIR) from conventional<br />
plastics will become increasingly expensive in the future<br />
with the shift towards more sustainable packaging<br />
materials, as this is also a finite resource.<br />
Products made from environmentally friendly raw<br />
materials, such as those offered by Rixius AG (Mannheim,<br />
Germany) as part of its Save the Nature programme have<br />
a clear advantage compared with conventional recycled<br />
materials as they do not have the bottleneck of limited<br />
availability of high-quality recyclates as renewable<br />
feedstocks are versatile, readily available, and easily<br />
scalable. Moreover, they can be used to a large extent for<br />
food and cosmetics packaging without hesitation. Similar to<br />
their fossil relatives, the end-of-life scenarios for biobased<br />
plastics also have a significant impact on the sustainability<br />
balance. In general, closed material cycles for the avoidance<br />
and recycling of waste should also be aimed for here, as<br />
defined in the German Circular Economy Act.<br />
Intelligent resource management thanks to<br />
circular economy<br />
A basic distinction is made between biobased and<br />
biodegradable plastics. The latter can be compostable under<br />
certain conditions, such as the BRX and FLEX materials<br />
from Rixius. For this, however, industrial composting plants<br />
must be appropriately designed to be able to produce the<br />
necessary conditions such as a high ambient temperature,<br />
humidity, a certain pH value, and the right population of<br />
microorganisms. “The plastic compound BRX, for example,<br />
consists of renewable raw materials, such as bamboo<br />
fibres and PLA, and is suitable for injection moulding or<br />
injection blow moulding processes in food and cosmetics<br />
applications”, says Jörg Holzmann, Business Development<br />
Manager of Rixius. The biopolymer FLEX, on the other<br />
20 bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17
hand, is a newly developed PLA blend, for example, based<br />
on corn, sugar, or castor oil, which can be easily processed<br />
on conventional blow moulding machines.<br />
In many cases, however, it is more ecologically sound to<br />
recycle the biopolymers in closed cycles. This is because<br />
both the carbon and energy contained in these materials<br />
can be recycled so that high added value is possible<br />
thanks to the intelligent use of resources. Plastics that<br />
have the advantages of biobased production but are not<br />
biodegradable or even compostable are also characterised<br />
by their robustness: They can be used for a longer period<br />
of time before being returned to the recycling system as a<br />
raw material.<br />
For example, the proportion of renewable resources<br />
in the material group ARX from Rixius, whose variants<br />
are suitable to replace reusable PE blow moulding and<br />
PP injection moulding products, is at least 94 %. These<br />
alternatives to PE and PP bind about 2.97 and 2.36 kg of<br />
atmospheric CO 2<br />
, respectively, in just one kilogram of their<br />
granulate and – like their fossil relatives – can be coloured<br />
with the help of masterbatches.<br />
Sustainable packaging for food and cosmetics<br />
Food-safe, lightweight, robust and tear-resistant, flexibly<br />
mouldable and recyclable: biobased polymers have all<br />
the advantages of fossil plastic compounds, which are<br />
the most popular packaging materials, especially in the<br />
highly regulated food and lifestyle sector. At the same<br />
time, however, they significantly reduce the negative<br />
environmental impact of fossil virgin plastics, first and<br />
foremost the enormous CO 2<br />
emissions that result from its<br />
production and incineration. Many different bioplastics are<br />
available – depending on whether more emphasis is to be<br />
placed on biodegradation or even composting, or on aspects<br />
such as the type of processing and the durability of the end<br />
product. In addition to individual preferences, complex legal<br />
requirements that go beyond mere food approval must also<br />
be taken into account depending on the area of application.<br />
For this reason, the packaging specialists at Rixius provide<br />
individual advice for each application as part of their Save<br />
the Nature sustainability programme, in order to always<br />
find the most suitable and sustainable packaging solution<br />
from all variables. MT<br />
Bottles and containers made of<br />
biobased plastics (photo: Rixius AG)<br />
Products made from environmentally friendly raw<br />
materials (including wheat straw), such as those<br />
offered by Rixius AG (photo: Rixius AG)<br />
Blow Moulding<br />
www.rixius.com/<br />
Currently, much use is made of conventional<br />
recyclates from petroleum-based plastics, provided<br />
they are certified for use as food or cosmetics<br />
packaging (photo: Rixius AG)<br />
bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17 21
Blow Moulding<br />
The most sustainable water bottle<br />
The environmental issues of producing and disposing of<br />
plastics are obvious.<br />
The dutch company Eurobottle (Dronten, the Netherlands)<br />
takes full responsibility by offering only sustainably produced and<br />
reusable water bottles. “However, we feel that this is not enough<br />
anymore and therefore we are constantly looking for possible<br />
steps towards a better future”, says Peter Westveer commercial<br />
director of Eurobottle Flestic Holding. “A future in which we are<br />
again in balance with our environment; nature and all other living<br />
beings on earth”.<br />
That’s why Eurobottle have produced their new Oasus water<br />
bottle. “We are not only looking at making the products even more<br />
sustainable by making them less heavy, but also at the phase<br />
after long-term reuse, namely the recycling process”, Peter adds.<br />
The Oasus water bottle is made entirely of biobased HDPE.<br />
By using biobased raw materials, a significant reduction of CO 2<br />
emissions is realised in comparison to standard fossil-based<br />
materials. Merely stating that your product is recyclable does not<br />
mean that the product will automatically be recycled. The product<br />
must meet a number of requirements in order to be recycled,<br />
such as:<br />
• The product must be made from a certain raw material (today<br />
almost exclusively PET, PP, or PE).<br />
• The product must be made entirely of one of the above<br />
materials, otherwise, it will have to be disposed of separately.<br />
The Oasus is not only one of the most sustainable water bottles<br />
ever but also offers the unique possibility of personalising the<br />
water bottle with the customer’s own logo. The bottle and cap<br />
are made of the same material, which makes them perfect<br />
for the recycling process. The Oasus is also the lightest bottle<br />
at the moment. Because less material is used, this bottle is<br />
more sustainable than others. It also reduces emissions during<br />
transport. In short, the most sustainable water bottle! MT<br />
www.eurobottle.nl<br />
8. KOOPERATIONSFORUM UND PARTNERING<br />
Biopolymere<br />
10. November <strong>2022</strong> | Online<br />
22 bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17<br />
Bildnachweis: iStock©Petmal<br />
Jetzt anmelden!<br />
www.bayern-innovativ.de/biopolymere<strong>2022</strong>
FRIMO. HIGH TECH AND HIGH PASSION.<br />
Lighter, faster,<br />
more efficient<br />
The blow moulding specialist W. MÜLLER (Troisdorf,<br />
Germany) has optimized the production process<br />
for plastic bottles with its technology for packaging<br />
manufacturer Flestic. Equipped with new extrusion<br />
heads on existing machinery, material consumption was<br />
reduced while maintaining the same quality, as well as<br />
reducing cycle time and energy consumption.<br />
With specifically designed extrusion heads from<br />
W. Müller, Flestic was successful in reducing the<br />
material usage for their bottles by 10 %, the processing<br />
temperature by 15 % and the cycle time by 20 %. In<br />
addition, the wall thickness distribution of the packaging<br />
was optimized, which made it possible to achieve greater<br />
stability. With the new heads, the colour change is also<br />
much faster.<br />
As a leading manufacturer of plastic packaging from<br />
Dronten in the Netherlands, Flestic has been placing<br />
its trust in W. Müller’s expertise for quite some time.<br />
Peter Westveer, Commercial Director at Flestic, is very<br />
impressed by the cooperation: “We approached W. Müller<br />
with the aim of optimizing our production process and<br />
are enthusiastic about the improvements achieved. The<br />
now-installed multiple extrusion heads fit easily on our<br />
systems and allow us to produce more efficiently and<br />
cost-effectively. Reducing cycle time and bottle weight<br />
saves resources and money!”<br />
Christian Müller, Managing Director of W. Müller adds:<br />
“Energy efficiency and process reliability have always<br />
been of great importance to us and our customers. Due<br />
to the high production quality and the specific design for<br />
the respective application, our customers can operate<br />
their blow moulding machines more sustainably. We are<br />
developing the right solution together and are happy to<br />
have successfully completed another project.”<br />
Flestic has already announced that they will continue<br />
to work with W. Müller in the future in order to further<br />
optimize its production. The blow moulding heads from<br />
W. Müller are perfectly suitable for also for the processing<br />
of biobased materials that Flestic uses in a range of its<br />
packaging products (see left page). MT<br />
https://mueller-ebm.com/en<br />
PURe<br />
FASCINATION.<br />
It‘s fascinating to see everything polyurethane makes<br />
possible! Our PURe tooling and equipment provides<br />
highly specialized solutions for the widest variety of<br />
applications, from prototyping to series production,<br />
for optimal polyurethane use.<br />
The FRIMO Augmented Reality<br />
App – exciting 3D views of our<br />
technologies!<br />
Automotive<br />
PU PROCESSING<br />
<strong>2022</strong><br />
Visit us! K <strong>2022</strong><br />
Düsseldorf, Germany<br />
19 th – 26 th October <strong>2022</strong> | Hall 13 / C60<br />
www.frimo.com<br />
bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17 23
Blow Moulding / Bottles<br />
Offtake agreement on PEF<br />
for Fibre Bottle<br />
Carlsberg also launches consumer tests of the Fibre Bottle using<br />
Avantium‘s PEF as a barrier<br />
A<br />
vantium N.V., a leading technology company in<br />
renewable chemistry, announced on 22 June <strong>2022</strong><br />
that Carlsberg Group and Avantium have agreed<br />
to take the next step in the commercialisation of PEF.<br />
Carlsberg Group has signed a conditional offtake agreement<br />
with Avantium to secure a fixed volume of the 100 % plantbased,<br />
recyclable and high-performance polymer PEF<br />
(polyethylene furanoate) from Avantium’s FDCA Flagship<br />
Plant, which Avantium aims to start-up in 2024. Carlsberg<br />
will use the PEF resin for various packaging applications,<br />
including its Fibre Bottle - the biobased and fully recyclable<br />
beer bottle.<br />
Carlsberg has also launched a trial of its latest Fibre<br />
Bottle, which contains an inner layer of PEF produced in<br />
Avantium’s current Pilot Plant. Carlsberg will sample<br />
the Fibre Bottle to 8,000 consumers and other selected<br />
stakeholders in eight pilot markets in Western Europe.<br />
Avantium and Carlsberg have been partners since 2019<br />
as the companies worked together with Paboco ® (Paper<br />
Bottle Company) and the Paper Bottle Community. Paboco,<br />
Avantium and Carlsberg developed the Fibre Bottle, a<br />
barrier solution, and a pioneering packaging solution<br />
for Carlsberg beer, respectively. Today, the results are<br />
consisting of a wood fibre outer shell and a plant-based<br />
and recyclable PEF polymer liner. Beyond its sustainable<br />
packaging benefits, Avantium’s PEF has superior barrier<br />
properties, protecting the taste and fizziness of the beer<br />
and leading to a longer shelf life. PEF also has higher<br />
mechanical strength than conventional plastics, enabling<br />
thinner packaging and thereby reducing the amount of<br />
material required. In 2021, Avantium and Carlsberg signed<br />
a Joint Development Agreement to develop several PEF<br />
packaging applications, including the Fibre Bottle. With the<br />
test results of PEF in the Fibre Bottle proving successful,<br />
Carlsberg has decided to sign a conditional offtake<br />
agreement with Avantium to purchase PEF resin coming<br />
from its Flagship Plant, currently under construction in The<br />
Netherlands, for its Fibre Bottle and for the development of<br />
other beer packaging applications.<br />
In its largest trial of the Fibre Bottle to date, Carlsberg<br />
recently revealed the latest generation design featuring<br />
the PEF lining and will sample 8,000 bottles across eight<br />
Western European markets throughout the summer. The<br />
bottles will be introduced to local consumers, customers<br />
and other stakeholders at selected festivals and flagship<br />
events, as well as targeted product sampling. Making the<br />
product accessible and gathering consumer feedback at<br />
this scale will be key to informing the next generation of<br />
design and accelerating Carlsberg’s ambition to make the<br />
Fibre Bottle a commercial reality.<br />
Stephane Munch, VP Group Development at Carlsberg,<br />
says: “We are delighted to be bringing our new Fibre Bottle<br />
into the hands of consumers, allowing them to experience<br />
it for themselves.<br />
However, this pilot will serve a greater purpose in testing<br />
the production, performance, and recycling of this product<br />
at scale. Identifying and producing PEF, as a competent<br />
functional barrier for beer, has been one of our greatest<br />
challenges – so getting good test results, collaborating with<br />
suppliers and seeing the bottles being filled on the line is a<br />
great achievement!”<br />
Tom van Aken, CEO of Avantium, says: “We are pleased to<br />
expand our partnership with Carlsberg. It is a truly exciting<br />
milestone that – for the very first time – consumers can now<br />
experience a PEF– lined beer bottle. With business partners<br />
such as Carlsberg Group, Avantium can further scale and<br />
build the PEF value chain, meeting the growing global<br />
demand for circular and renewable material solutions.<br />
This is what the material transition is about: ensuring<br />
that consumers can get access to novel and sustainable<br />
products at scale”. MT<br />
www.avantium.com<br />
www.carlsberggroup.com<br />
www.paboco.com<br />
24 bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17
BOOK<br />
STORE<br />
New<br />
Edition<br />
2020<br />
New<br />
Edition<br />
2020<br />
ORDER<br />
NOW<br />
www.bioplasticsmagazine.com/en/books<br />
email: books@bioplasticsmagazine.com<br />
phone: +49 2161 6884463<br />
bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17 25
Bottles<br />
Innovative FDCA process<br />
Breakthrough FDCA process can lead the switch to a biobased plastic<br />
Plastic has properties that make it challenging to fully<br />
substitute, especially when looking at the food and<br />
drinks packaging industry. It is a lightweight and<br />
transparent material, and it comes with excellent barrier<br />
properties – protecting foods, extending shelf life, and<br />
reducing waste.<br />
The challenge: one of the most commonly used<br />
plastics comes with many advantages but it is<br />
fully fossil-based<br />
One million plastic bottles are sold every minute and<br />
the annual sales keep increasing (Euromonitor, 2021). One<br />
of the most widely used plastics for packaging foods and<br />
beverages is polyethylene terephthalate (PET), used for<br />
example for bottles for soft drinks, salad dressings, cooking<br />
oils, and liquid hand soap. PET was first patented in the<br />
1940s, initially for fibre & textiles, and the first PET bottles<br />
were produced in the 1970s.<br />
Despite their superior properties, fossil-based plastics<br />
like PET come with significant issues. One of them is the<br />
release of fossil carbon dioxide into the atmosphere at its<br />
end-of-life. For this reason, our attitudes and behaviours<br />
towards plastic must change to ensure a safe and healthy<br />
future for our planet. The shift from fossil-based to<br />
renewable bioplastics requires new, efficient methods.<br />
“People like to have products packaged in a compelling<br />
way. They also want to make a choice that feels good, with<br />
plastic coming from a source you can trust, and which you<br />
can discard, knowing it’s going to be recycled”, says Dirk<br />
den Ouden, VP Emerging Business, Division Biomaterials<br />
at Stora Enso (Stockholm, Sweden).<br />
The solution: Stora Enso’s FuraCore ® process,<br />
enabling polyethylene furanoate (PEF), a 100 %<br />
biobased alternative to petroleum-based PET<br />
For decades, scientists have been looking for feasible<br />
biobased alternatives to PET and other fossil-based<br />
plastics. One of the options is via furandicarboxylic acid<br />
(FDCA), an organic chemical compound that occurs in<br />
nature. FDCA is the key building block for biobased plastics<br />
such as PEF, it can be applied to a wide variety of industrial<br />
applications, including bottles, food packaging, textiles,<br />
carpets, electronic materials, and automotive parts.<br />
To get the most out of this material, Stora Enso has been<br />
developing a breakthrough technology called FuraCore to<br />
produce FDCA, laying the foundation for a plastic that, as<br />
people working with the technology like to say, makes sense.<br />
The benefits of PEF: better barrier properties,<br />
versatility in use<br />
When thinking about the benefits that biobased plastic<br />
brings out, people tend to focus on the environmental<br />
aspects, which, indeed, are promising. Firstly, it is not<br />
produced from crude oil. Instead, its ingredients are<br />
FuraCore bottles (Photo StoraEnso)<br />
derived from growing plants. Not only do these grow back<br />
after harvesting, but they also absorb carbon dioxide<br />
during their growth.<br />
The material itself also shows significant advantages<br />
for food and beverage packaging. PEF could replace other<br />
plastic bottles, aluminium cans and glass jars in a wide<br />
variety of applications and industries. Tests also show<br />
excellent barrier properties, enabling better protection and<br />
longer shelf life, or lighter, more efficient packaging. In<br />
addition, it provides great opportunities for differentiation,<br />
an important element in the packaging landscape.<br />
“If you look at all the different features needed to get a<br />
certain shelf life, shape, or behaviour, it often requires<br />
combining different technologies and multiple materials.<br />
If you can use a single material that serves the purpose,<br />
there’s going to be great benefits in utilising it compared to<br />
more common solutions, including easier recycling”, Den<br />
Ouden declares.<br />
What next?<br />
Currently, Stora Enso is starting up the FuraCore FDCA<br />
pilot plant at its Langerbrugge recycled paper mill near<br />
Ghent, Belgium. Commercialisation is the goal, and pilot<br />
production will start this year.<br />
Currently, the pilot is in the final stages of commissioning.<br />
The plan is to produce the first material in autumn <strong>2022</strong><br />
and be in full production mode towards the end of the year.<br />
Den Ouden believes that a wide range of applications is on<br />
its way:<br />
“I think the opportunity we bring about is a plastic that<br />
makes sense. In addition to fulfilling the customer need<br />
for circularity, I think the message here is that there is<br />
a beautiful new material on its way that is about to get<br />
commercialised. We strongly encourage packaging industry<br />
companies to reach out so we can see if it meets your<br />
customer needs”. MT<br />
www.storaenso.com<br />
26 bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17
Thermoformable PLA films<br />
Röhm (Darmstadt, Germany), the provider of<br />
EUROPLEX ® -brand special films, is now also<br />
developing plastic films using renewable raw<br />
materials. The new product is being developed under the<br />
provisional designation Europlex Film LJ 21123/123 and is a<br />
transparent, high-gloss and stable film based on polylactic<br />
acid (PLA). Unlike many other films based on PLA on the<br />
market, this film has not been biaxially stretched and can<br />
therefore be thermoformed.<br />
As the raw material production generates significantly lower<br />
CO 2<br />
emissions, films made from polylactic acid are more climatefriendly<br />
alternatives to petroleum-based films. PLA films thus<br />
contribute to reducing the carbon footprint of the end product.<br />
Sustainability is an integral part of Röhm’s global<br />
business strategy, with the company targeting climateneutral<br />
production by the year 2050. The focus is not only<br />
on the development and market launch of new, sustainable<br />
products and technologies but also on the decarbonization<br />
of raw materials. “We are taking responsibility for our<br />
climate, society, and the limited natural resources”, says<br />
Hans-Peter Hauck, Chief Operating Officer (COO) at Röhm.<br />
Environmentally friendly alternative<br />
Europlex Film LJ 21123/123 consists of certified,<br />
compostable PLA which meets the requirements for<br />
industrial composting as per the ASTM D6400 US standard<br />
and the EN 13432 European standard. If the PLA film is not<br />
disposed of correctly, its persistence is many times lower<br />
than that of petroleum-based films. Furthermore, PLA<br />
films do not release toxic materials upon decomposition.<br />
Properties at a glance<br />
Europlex Film LJ 21123/123 has a property profile that<br />
provides many opportunities:<br />
PLA special films for a wide range of<br />
applications<br />
Europlex Film LJ 21123/123 has a wide range of properties<br />
which make it ideal for various interior applications, such as<br />
high-quality packaging for food and non-food items, as well<br />
as decorative films for Insert-Mould decoration processes,<br />
or printed products like graphics panels. “Our experience<br />
in film extrusion enables us to produce PLA films with high<br />
optical quality. We would be delighted to talk to interested<br />
parties about their specific requirement profile for their<br />
applications”, emphasizes Herbert Groothues, Head of Film<br />
and Extrusion Development.<br />
Approved for food contact<br />
The biobased film is also suitable for food packaging –<br />
which is subject to particularly stringent regulations – as<br />
it meets the requirements for plastics with food contact<br />
in the EU (EU Regulation 10/2011), the USA (FDA 21 CFR)<br />
and China (GB 9685-2016). Possible applications include<br />
viewing windows on cardboard packaging or thermoformed<br />
packaging with high demands when it comes to an aesthetic,<br />
high-quality product presentation.<br />
Raw material from certified sources<br />
The raw material used to produce Europlex Film LJ<br />
21123/123 is derived from non-genetically modified<br />
sugarcane. The supplier has implemented an environmental<br />
management system as per ISO 14001:2015 and is certified<br />
according to Bonsucro. Bonsucro is an association of<br />
producers and processors of sugarcane who have agreed<br />
on globally recognized standards for social, ecological, and<br />
economic sustainability. MT<br />
www.roehm.com<br />
Materials<br />
• biobased and industrially compostable<br />
• can be thermoformed at 55°C<br />
• highly transparent, light transmittance of over 92 %<br />
• high tensile strength and good flexibility<br />
• can be stamped and cut<br />
• can be printed on<br />
Upon request, development<br />
samples of the film can be<br />
provided in thicknesses<br />
of 53 µm to 500 µm<br />
and widths of<br />
200 mm. The<br />
datasheet on<br />
Europlex Film<br />
LJ 21123/123<br />
with its technical<br />
specifications<br />
and approvals<br />
is also available<br />
upon request.<br />
bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17 27
Material News<br />
Bright colours for<br />
more green on the<br />
blue planet<br />
Sustainability is on everyone's lips, and the German<br />
company GRAFE from Blankenhain is also involved<br />
in the development of specific masterbatches for<br />
corresponding applications. "We have been working<br />
on the colouring of biobased and home-compostable<br />
materials for some time now", reports Lars Schulze,<br />
Head of Colour Development and Material Sciences.<br />
"We were able to successfully establish the first projects<br />
on the market and commercialise them. We have gained<br />
extensive experience and done a lot of development<br />
work. We will continue to push forward the projects with<br />
a sustainable character".<br />
Home compostable coffee capsules in<br />
brilliant colours<br />
Home compostable products meet the highest<br />
standards of environmental protection, according<br />
to the company. For example, the company has<br />
successfully coloured coffee capsules in a very elaborate<br />
development project. "Given the strict guidelines<br />
according to which the masterbatches may only contain<br />
certain ingredients and the pigments can only be used in<br />
limited concentrations, this is quite a demanding task.<br />
Nevertheless, we succeeded in over-colouring the dark<br />
base material, explains Schulze. In the end, the colours<br />
maroon, light grey, brilliant blue, blue-grey, petrol<br />
brilliant, olive brilliant, violet brilliant as well as beige<br />
and berry were used from Grafe's Modalen range. The<br />
certification came into effect on 14 August 2020.<br />
Sustainable developments continue<br />
"We are currently working on PHBV projects",<br />
Schulze reports. This is a home compostable, nontoxic,<br />
biocompatible plastic that is produced naturally<br />
by bacteria and offers a good alternative for many<br />
non-biodegradable, synthetic polymers. "Besides the<br />
difficulties of the biopolymers currently on offer, in<br />
terms of processing, inherent colour and temperature<br />
resistance, another major challenge is their colouring or<br />
over-colouring. Both the plastic base material and the<br />
additives should have as little impact on the environment<br />
as possible and be biodegradable in order to achieve the<br />
certification goals", explains the expert.<br />
The specialists at Grafe are guided by EN 13432<br />
for this purpose, which severely limits the pigment<br />
selection and dosage. "That is why very brilliant colours<br />
are the current challenge for our development team. But<br />
we also want to solve these in the future", announces<br />
the Head of Colour Development and Material Sciences<br />
and lists numerous applications – such as disposable<br />
articles and everyday product packaging.<br />
We look forward to new project requests to continue<br />
contributing to more green on the blue planet". MT<br />
www.grafe.com<br />
LANXESS offers new<br />
sustainable composites<br />
LANXESS (Cologne, Germany)<br />
introduces new Tepex thermoplastic<br />
composites that are currently<br />
being developed starting<br />
from recycled or biobased raw<br />
materials. “With these construction<br />
materials, we want to help<br />
our customers to make more<br />
sustainable products that have<br />
a smaller carbon footprint, conserve<br />
resources, and protect the<br />
climate”, explains Dirk Bonefeld, Head of Global Product<br />
Management and Marketing for Tepex at Lanxess. Recently,<br />
the specialty chemicals company has launched<br />
a fully biobased composite material based on flax and<br />
polylactic acid on the market.<br />
Tailor-made for structural lightweight design<br />
Development is about to be completed, for example,<br />
on a matrix plastic based on polyamide 6 for Tepex<br />
dynalite, that is produced starting from “green”<br />
cyclohexane and therefore consists of well over 80<br />
% sustainable raw materials. As a result, the plastic<br />
meets the requirements that Lanxess has set for its new<br />
“Scopeblue” range. It consists of products that contain a<br />
significant proportion of circular (recycled or biobased)<br />
raw materials or have a carbon footprint that is<br />
considerably smaller than that of conventional products.<br />
When the matrix plastic is reinforced with continuousfibre<br />
fabrics, the resulting semi-finished products<br />
exhibit the same outstanding properties as comparable,<br />
equivalent products that are purely fossil-based. The<br />
semi-finished products with a green matrix are therefore<br />
suitable for applications in structural lightweight<br />
design that are typical for Tepex dynalite – such as<br />
front-end carriers, seat shells, or battery consoles.<br />
Biobased alternatives to polyamide 12<br />
Another development focus is new matrix solutions<br />
for Tepex based on recycled thermoplastic polyurethane<br />
(TPU) or polyethylene terephthalate (PET) as well as on<br />
biobased polyamide 10.10. The recycled TPU products<br />
are primarily intended for sports equipment. One of their<br />
strengths is their good composite adhesion with many<br />
other injection-moulded materials when processed<br />
using the insert moulding or hybrid moulding methods.<br />
The semi-finished products with a PET recyclate matrix<br />
are a cost-effective alternative to virgin polycarbonate<br />
and polyamide, for example. The PET comes from<br />
used beverage bottles and is also available in large<br />
quantities thanks to the closed recycling chain for these<br />
bottles. The biobased polyamide 10.10 is derived from<br />
castor oil. “The composite materials made with it are<br />
a sustainable alternative to polyamide 12 composites<br />
because they have similar mechanical characteristics<br />
and a comparable density”, says Bonefeld. AT<br />
https://lanxess.com<br />
28 bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17
New and Sustainable BioAcetate S70<br />
BioAcetate S70 is an eco-friendly and<br />
high-performing alternative material that is<br />
non-toxic and free from harmful phthalates.<br />
BioAcetate S70 uses renewable resources and<br />
is biodegradable according to ISO 14855.<br />
The five main ECO-Advantages of BioAcetate<br />
S70 are as follows:<br />
1. ISCC Sustainability Carbon Certification<br />
2. 62 % biobased according to ASTM-D6866<br />
3. Biodegradable according to ISO-14855<br />
4. Harmful plasticizers free (NO DEP)<br />
5. Biocompatibility according to ISO-10993<br />
As the primary application, the material is<br />
ideal for injection moulding applications and<br />
handmade acetate frames production that is<br />
well-suited for high-end optic and eyewear<br />
frames. Other applications include household<br />
applications, electronic cigarette parts,<br />
smartphone covers, as well as watch parts.<br />
BioAcetate S70 aims to be a material that is<br />
better for Earth and better for performance. To<br />
find out more about the material one can view<br />
the YouTube video at tinyurl.com/BioAcetate-S70<br />
www.bioacetate.com<br />
Advertorial<br />
Material News<br />
New compostable starch blends<br />
Green Dot Bioplastics (Emporia, KN, USA), a leading developer and supplier of bioplastic materials for innovative, sustainable<br />
end-uses, has expanded its Terratek ® BD line with nine new compostable grades that are targeted for single-use and<br />
packaging applications. The expanded offering for film extrusion, thermoforming, and injection moulding is in line with Green<br />
Dot Bioplastics’ goal to achieve faster rates of biodegradability in ambient conditions, while meeting the growing sustainability<br />
demands of brand owners and consumers.<br />
These new compostable materials are an integral part of the company’s extensive bioplastics portfolio which includes<br />
biocomposites, elastomers, and natural fibre-reinforced resins all produced at the company’s newly expanded manufacturing<br />
facility in Onaga, KN, USA.<br />
“This launch culminates our extensive development of a new category of compostable materials for single-use applications<br />
and packaging markets”, said Mark Remmert, Green Dot Bioplastics CEO. “We’ve successfully developed unique materials that<br />
have a faster rate of biodegradation in ambient composting conditions and the functional performance that the market demands”.<br />
The five new film grades are compostable starch blends that require no tooling or process modifications when run on<br />
traditional blown or cast film equipment. Among them are Terratek BD3003 which exhibits high puncture resistance and tear<br />
strength and is heat sealable like linear low-density polyethylene (LDPE) film. Meanwhile, Terratek BD3300 is a stiff, highmodulus<br />
material with high heat resistance and overall properties similar to HDPE film.<br />
The film grades deliver faster rates of biodegradability for home composting, industrial composting, and soil biodegradability.<br />
They are targeted for a range of applications including produce bags, bubble wrap, agricultural films, and other lawn and garden<br />
packaging. The film materials are completing third-party certification by TÜV Austria, a leading European certifying agency.<br />
Green Dot’s new compostable offering also includes three new thermoforming grades which provide a range of properties including<br />
clarity. Other grades provide higher heat performance and greater flexibility for applications such as food service packaging,<br />
takeout containers, deli packages, and straws. The thermoforming grades are also completing final certification by TÜV Austria.<br />
Two injection moulding grades round out the new compostable offering. They deliver higher heat performance and enhanced<br />
processability (lower cycle times) for caps/closures, food service ware, and takeout containers. In a breakthrough application<br />
development effort, Green Dot worked with a customer to commercialize a living hinge design for an injection moulded package.<br />
The physical and mechanical properties of typical bioplastic resins have not previously allowed the moulding of a living hinge<br />
capable of hundreds of flexural openings and closures while delivering mechanical properties necessary for a polypropylenetype<br />
enclosure. MT<br />
www.greendotbioplastics.com<br />
bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17 29
Materials<br />
Waste recovery to obtain PLA:<br />
The VALPLA Project<br />
Like conventional polymers, biobased polymers (known<br />
as biopolymers) are structures made of short-chain<br />
carbon molecules (monomers) produced partially or<br />
entirely from renewable carbon sources. Along the same<br />
lines, sugars from household and agri-food waste without<br />
nutritional value (biomass) show excellent potential as a<br />
source of carbon and an alternative to fossil resources.<br />
Biopolymers derived from these resources are of great<br />
interest since they involve a reduction in the environmental<br />
impact and the consumption of non-renewable<br />
resources. At the same time, they can be used to make<br />
high-value-added products that cover current market<br />
needs. Some biobased polymers are also biodegradable,<br />
which is an added value for certain applications, as they<br />
offer a more environmentally sustainable end-of-life<br />
option. According to the Braskem I’m Green brand,<br />
replacing the global annual demand for PE of fossil origin<br />
with biobased PE would reduce more than 42 million<br />
tonnes of CO 2<br />
, which is equivalent to the CO 2<br />
emissions<br />
of ten million flights around the world each year. It is<br />
important to note, that biobased PE, just like conventional<br />
PE is not biodegradable (biodegradability would also not<br />
be an added value if the material is used for durable<br />
applications).<br />
Of all the biopolymers obtained from biomass, one of the<br />
most popular due to its market projection and versatility<br />
of applications is polylactic acid (PLA). PLA is considered<br />
one of the most promising potential substitutes for<br />
conventional polymers due to its mechanical and physical<br />
properties and the different possible manufacturing<br />
pathways.<br />
PLA is a biopolymer produced from lactic acid. Lactic<br />
acid or 2-hydroxypropanoic acid (C 3<br />
H 6<br />
O 3<br />
) is a carboxylic,<br />
chiral acid, i.e. it has two enantiomers (optical isomers):<br />
one is dextrogyre (D-lactic) and the other is levogyre<br />
(L-lactic). A racemic mixture is usually obtained by<br />
chemical synthesis or bacterial fermentation of sugars<br />
present in the biomass. Unlike chemical synthesis, which<br />
requires complex extraction and separation procedures,<br />
the use of microorganisms helps to optimize the process<br />
in terms of performance and purity, overcoming the<br />
main disadvantage of chemical synthesis, which is the<br />
generation of a considerable amount of racemic lactic<br />
acid.<br />
Widely used waste types include lignocellulosic ones<br />
from agriculture and the dairy industry. The compositional<br />
characteristics of both residues make them suitable for<br />
obtaining lactic acid. Thus, not only is the environmental<br />
impact of polymers from fossil raw materials reduced but<br />
waste generated by the dairy and agricultural industries is<br />
also reused, which until now, were considered a source of<br />
expense and contamination.<br />
There are two L-lactic acid polymerization methods for<br />
obtaining PLA. One is a direct polymerization process by<br />
polycondensation, and the other is an indirect process in<br />
which a cyclic dimer of polylactic acid, known as lactide is<br />
then polymerized by means of a ring-opening polymerization<br />
(ROP) to obtain PLA.<br />
In the case of polycondensation, a hydroxy acid or a polyol<br />
and a diacid are used to form polymeric compounds after<br />
several consecutive reactions. Polymerization through<br />
polycondensation processes usually requires the use of<br />
a catalyst, as well as the presence of a scavenger or an<br />
element capable of removing the water generated in the<br />
reaction. Polycondensation processes, therefore, have<br />
major limitations, including the low molecular weight of<br />
the polymer produced, low performance, and high reaction<br />
times, which, when compared to the indirect polymerization<br />
process from lactide, result in significantly higher molecular<br />
weights [2] that are of interest for applications that require<br />
high mechanical strength. Although both processes (direct<br />
and indirect) can be carried out in a batch reactor, ROP can<br />
also occur via reactive extrusion (REX), in which an extruder<br />
is applied as a continuous chemical reactor. This possibility<br />
significantly reduces residence times, which are less than<br />
twenty minutes, in addition to the use of minimal amounts<br />
of solvents, resulting in savings and considerable reduction<br />
in emissions, providing a more sustainable process for<br />
obtaining PLA.<br />
The VALPLA Project developed by AIMPLAS (Valencia,<br />
Spain) is focused on developing a sustainable process for<br />
producing high-molecular-weight PLA from lactide by<br />
means of REX using waste, particularly the organic fraction<br />
of municipal solid waste and agro-industrial wastes from<br />
the dairy and citrus industries. After microbial fermentation,<br />
L-lactic acid is obtained to replace the plastics currently<br />
obtained from fossil resources.<br />
In addition to the targets set by the VALPLA Project,<br />
Aimplas is addressing polycondensation synthesis of<br />
copolymers using biobased diacids to modify and adapt the<br />
properties of PLA, mainly to improve its biodegradability.<br />
The properties of the PLA copolymers obtained will be<br />
analysed to determine if their potential can be applied<br />
in different sectors.<br />
In summary, the VALPLA Project aims to provide a<br />
solution to dependence on fossil resources and improve<br />
our quality of life, helping to ensure that more sustainable<br />
consumer goods are included in the framework of the<br />
circular economy. This will increase the competitiveness<br />
30 bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17
By:<br />
Carmem Tatiane, Carolina Acosta, and Nairim Torrealba<br />
Chemical Technology Researcher<br />
Belén Monje<br />
Chemical Technology Leader and Polymer Expert<br />
AIMPLAS, Valencia, Spain<br />
Automotive<br />
of the industry in the Valencian Community because the<br />
waste generated in the region will be transformed into<br />
biotechnology platforms to obtain biopolymers that are<br />
currently not produced in Spain.<br />
This horizontal project aims to foster translational<br />
research areas and bolster contacts in industries<br />
such as biotechnology, plastics, agri-food, and waste<br />
management by developing new areas of application at<br />
the industrial level. This will involve collaborating with<br />
research groups to carry out research in conjunction<br />
with other Aimplas activities.<br />
Collaborating on this project are Polypeptide<br />
Therapeutic Solutions (PTS), ADM-Biopolis, Laurentia<br />
Technologies, Vallés Plastic Films, Gaviplas, Plastire,<br />
Ducplast, and Agua Mineral San Benedetto. The project<br />
is funded by the Valencian Community’s Ministry for<br />
Sustainable Economy, Production Sectors, Trade and<br />
Employment through IVACE funds and is co-funded<br />
by the EU’s ERDF funds within the 2021-2027 ERDF<br />
Operational Programme of the Valencian Community.<br />
References:<br />
[1] Economía Circular: La redención de los plásticos – Ambiente<br />
Plástico – https://www.ambienteplastico.com/economia-circularla-redencion-de-los-plasticos/<br />
[2] Hyon, S. H.; Jamshidi, K.; Ikada, Y. Synthesis of polylactides with<br />
different molecular weights. Biomaterials 1997; 18: 1503-1508.<br />
.<br />
www.aimplas.es<br />
REGISTER<br />
NOW!<br />
Join us at the<br />
17th European<br />
Bioplastics Conference<br />
– the leading business forum for the<br />
bioplastics industry.<br />
6/7 December <strong>2022</strong><br />
Maritim proArte Hotel<br />
Berlin, Germany<br />
@EUBioplastics #eubpconf<strong>2022</strong><br />
www.european-bioplastics.org/events<br />
For more information email:<br />
conference@european-bioplastics.org<br />
bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17 31
Materials<br />
Next generation PHA<br />
Launching the next generation industrial biotechnology (NGIB)<br />
and PhaBuilder<br />
Industrial biotechnology is an important industrialization<br />
carrier of synthetic biology. It uses cells or enzymes to<br />
convert agricultural products in bioreactors to obtain<br />
industrial products (compounds, materials, fuels, flavours,<br />
drugs, etc.).<br />
However, the cost of traditional biological manufacturing<br />
is too high when compared with many advantages of<br />
current chemical manufacturing, such as rapid reaction,<br />
high conversion rate, continuous processes, low water<br />
consumption, high product concentrations, and easy<br />
product recovery, which makes it difficult to commercialize<br />
biological manufacturing processes. At the same time, the<br />
crises related to the environment, use of fossil resources<br />
(generating additional CO 2<br />
), and energy requirements have<br />
become problems we cannot ignore.<br />
Recent reports from the United Nations and from the<br />
OECD mentioned that plastic production soared from<br />
two million tonnes in 1950 to 348 million tonnes in 2017,<br />
becoming a global industry valued at USD 522.6 billion, and<br />
it is expected to double in capacity by 2<strong>04</strong>0 and triple by<br />
2060. The impacts of plastic production and pollution on the<br />
triple planetary crisis of climate change, nature damages,<br />
and pollution are a catastrophe in the making.<br />
However, there are other options to reduce our dependency<br />
on the traditional chemical industry. That is why the Next<br />
Generation Industrial Biotechnology (NGIB) was developed.<br />
Current industrial biotechnology cannot reduce the cost<br />
of manufacturing biobased and natural PHAs to a level that<br />
can compete with petroleum-based materials. NGIB aims<br />
to enable these PHAs to compete with petroleum-based<br />
materials (plastics) in manufacturing costs.<br />
On top of that, if these PHAs can be made manufacturing<br />
cost competitive via the NGIB, this principle can also be<br />
applied to other products (see Figure 1).<br />
After years of research, Tsinghua University (and later<br />
the company PhaBuilder) has successfully demonstrated<br />
the NGIB for their PHA products at commercial scale<br />
to 200m 3 bioreactors.<br />
The advantages of this new technology are plenty:<br />
• It is very robust, so no sterilization is required<br />
• It can operate in a salt-water environment<br />
• One can use steel, ceramics, cement, or glass reactors<br />
in a continuous process<br />
• It is significantly lower in CAPEX and OPEX<br />
• It is feedstock flexible<br />
• It is suitable for many different PHA-polymers<br />
Tsinghua University isolated a novel chassis halophilic<br />
bacterium from Ayding Lake in Xinjiang/China. The growth<br />
of this bacterium does not need to be sterilized in industrial<br />
fermentation processes, which systemically solves<br />
the problems of high energy consumption and complicated<br />
operation during sterilization. At the same time, this new<br />
chassis Halomonas bacterium has been engineered to allow<br />
high-density cultivation, permitting a substantial increase<br />
in the final concentration of fermentation products.<br />
This new Halomonas chassis will replace traditional chassis<br />
in an increasing number of fields, becoming one of the<br />
most important industrial biotechnology chassis.<br />
The technical team in PhaBuilder has developed many<br />
genetic manipulation tools and elements to engineer this<br />
novel chassis bacterium, achieving precise regulation<br />
of this chassis for enhanced production. Through the<br />
leading strain engineering technology platform, the new<br />
chassis Halomonas has its metabolic pathways highly<br />
optimized, and the substrate conversion rate has reached<br />
an unprecedented level. At present, the new chassis has<br />
been successfully tested on pilot-scale and industrial scale<br />
for mass production, which fully proves the maturity of<br />
the NGIB technology.<br />
PhaBuilder is the only one in the world to successfully<br />
use the next generation of industrial biotechnology to<br />
produce PHA polymers, and also the world’s first supplier<br />
of multiple PHA products made with this technology.<br />
This includes PHB, P3HB4HB, PHBV, PHBH, but also<br />
P3HB4HB5HV [2] as examples. The PHAs produced by<br />
PhaBuilder have demonstrated good bbiodegradability<br />
and biocompatibility, are edible for animals, and can<br />
flexibly adjust their performances according to the<br />
application scenarios.<br />
The PHA products of PhaBuilder can be used in medical<br />
microspheres, medical slow-release carriers, human<br />
implantation materials, antibacterial fibres, and feeds. In<br />
addition, PhaBuilder can also produce P34HB5HV with high<br />
transparency and high elasticity, which is one of the first in<br />
the industry (see Figure 2).<br />
In addition to PHAs, PhaBuilder has also applied the<br />
NGIB to produce lysine, cadaverine, ectoine, threonine,<br />
3-hydroxypropionate, 5-minolevulinic acid, levan, pyruvate,<br />
and many other products. Take lysine and cadaverine for<br />
examples, the related paper was published in Bioresource<br />
Technology under the title of Engineered Halomonas spp.<br />
for production of L-Lysine and cadaverine. During the<br />
course of the study, the team first constructed the lysineproducing<br />
Halomonas bluephagenesis TDL8-68-259, by<br />
relieving lysine feedback inhibition and increasing precursor<br />
supply. Subsequently, the cadaverine-producing bacterium<br />
32 bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17
By:<br />
Lan Yuxuan and Wu Yichao<br />
PhaBuilder Biotech, Beijing, China<br />
Chen Guo-Qiang<br />
Center for Synthetic and Systems Biology, School of Life Sciences<br />
Tsinghua University, Beijing, China<br />
Materials<br />
Jan Ravenstijn<br />
GO!PHA, Amsterdam, the Netherlands<br />
Halomonas campaniensis LC-9-ldcC-lysP was<br />
constructed by heterologous expression in the saltproducing<br />
bacterium Halomonas campaniensis<br />
LC-9 capable of self-coagulation, and the<br />
purpose of de novo cadaverine synthesis<br />
with glucose as a single carbon source<br />
was achieved by binding the lysineproducing<br />
bacterium Halomonas<br />
bluephagenesis TDL8-68-259.<br />
The core mission of PhaBuilder<br />
is to “use microbes to change<br />
the world and build a green<br />
future”. PhaBuilder is now<br />
using NGIB to produce various<br />
PHA polymers for our global<br />
customers. The 1 kt/annum<br />
market development plant has<br />
been started up for sampling<br />
the first customers around the<br />
globe and a 10 kt/annum plant<br />
is under construction for start-up<br />
in 2023. The first products that are<br />
offered to the market are PHB and<br />
P3HB4HB.<br />
HO<br />
HO<br />
1,3-Propanediol<br />
H2N<br />
O<br />
OH<br />
3-Hydroxypropionate<br />
Sec Signal Peptide (Sec SP)<br />
MKQQKR-LYARLLTLLFALIFLLPHS-AAAA A<br />
N H C<br />
Linker<br />
GOI<br />
P Mmp1 SP<br />
ATGCGTAAAGGCGAA<br />
Levan<br />
OH<br />
Secreted proteins<br />
O<br />
ALA (5-aminolevulinic acid)<br />
Genetic parts<br />
(Promoters, Insulators,<br />
RBS, Terminators, etc.)<br />
Applications &<br />
Bioproductions<br />
OH O<br />
OH O<br />
PHB<br />
OH<br />
OH<br />
3HB<br />
3HV PHBV<br />
OH<br />
O<br />
O<br />
R<br />
HO<br />
OH P34HB<br />
OH Middle chain length<br />
4HB<br />
fatty acids<br />
Polyhydroxyalkanoates (PHB, P34HB, PHBV, etc.)<br />
Molecular<br />
Manipulation<br />
Halomonas<br />
Static optimization<br />
(Bypass knockout, Pathway<br />
construction, Flux tuning,<br />
Enzyme engineering, etc.) )<br />
O<br />
OH<br />
Regulator<br />
Genomic<br />
DNA<br />
sfgfp<br />
Dynamic control<br />
(Inducible systems &<br />
Biosensors)<br />
Cas9<br />
Matching Genomic<br />
Sequence<br />
Unsterilized open fermentation<br />
PAM<br />
Sequence<br />
Guide RNA<br />
CRISPR/Cas9<br />
A B C D E F<br />
Modeling &<br />
Omics analysis<br />
OH<br />
NH2<br />
O<br />
OH<br />
L-threonine<br />
HN<br />
O<br />
N<br />
O<br />
Ectoine<br />
OH<br />
OH<br />
OH<br />
Vanillic acid<br />
Biosurfactants<br />
(PhaP, PhaR, etc.)<br />
OCH3<br />
References<br />
[1] Ye JW, Chen GQ. Halomonas as a chassis. Essays<br />
Biochem. 2021 Jul 26;65(2):393-403. Doi: 10.1<strong>04</strong>2/<br />
EBC20200159. PMID: 33885142; PMCID: PMC8314019.<br />
[2] [2] Poly(3-hydroxubutyrate-co-4-hydroxybutyrate-co-5-<br />
hydroxyvalerate) – a newly developed material with NGIB<br />
[3] Yan X, Liu X, Yu LP, Wu F, Jiang XR, Chen GQ. Biosynthesis of<br />
diverse α,ω-diol-derived polyhydroxyalkanoates by engineered<br />
Halomonas bluephagenesis. Metab Eng. <strong>2022</strong> Apr 13;72:275-288.<br />
doi: 10.1016/j.ymben.<strong>2022</strong>.<strong>04</strong>.001. Epub ahead of print. PMID:<br />
35429676.<br />
www.phabuilder.com<br />
www.cssb.tsinghua.edu.cn/en/<br />
www.gopha.org/<br />
Direct seawater input<br />
Reduced power<br />
consumption ofcompressor<br />
Next Generation Industrial<br />
Biotechnology (NGIB)<br />
Products<br />
harvest<br />
Easy control<br />
Fig. 1: Many systems and synthetic biology tools and approaches, for<br />
example, CRISPR/Cas9-based gene editing, omics profiling, parts mining,<br />
and static and dynamic optimization methods, have been developed<br />
for Halomonas spp. The genetic reprogramming of Halomonas spp.<br />
allows the construction of high-performance Halomonas cell factories<br />
for the production of a variety of chemicals, polyesters, and proteins.<br />
A cost-effective NGIB has been developed based on extremophilic<br />
bacteria especially Halomonas spp. for bioproduction on various scales.<br />
Abbreviation: CRISPR, clustered regularly interspaced short palindromic<br />
repeats. [1]<br />
ON<br />
OFF<br />
Fig. 2: Left picture is the ordinary<br />
biodegradable material, poor transparency;<br />
right picture is the new transparent P (53 %<br />
3HB-co-20 % 4HB-co-27 % 5HV ) material. [3]<br />
bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17 33
From Science & Research<br />
Biodegradation of plastic waste in<br />
marine and aquatic environments<br />
Marine litter is a serious problem for our seas and<br />
oceans and the intense use of plastic has made this<br />
substance one of the biggest ocean polluters. Some<br />
of the reasons why plastic materials are so popular include<br />
their favourable chemical properties, such as strength,<br />
lightness, and the ability to repel water. Plastic materials<br />
can be divided into two main categories:<br />
• Thermosets: an irreversible process is used to mould<br />
hard, durable materials.<br />
• Thermoplastic: a reversible process is used to make less<br />
rigid materials that are easy to mould.<br />
Biodegradation has become an approved category of<br />
degradation due to its ecological nature. The process is<br />
complex, but advances have been made thanks to the<br />
combination of several environmental factors. Figure 1<br />
shows the formation of microbial biofilms on the polymer,<br />
followed by deterioration, in which enzymatic activity cleaves<br />
the polymers into oligomers, dimers, and monomers.<br />
The process of polymer biodegradation begins when<br />
microorganisms start to attach to the plastic surface,<br />
known as the plastisphere, and form microbial biofilms.<br />
These biofilms develop rapidly on plastics and gradually<br />
reduce their buoyancy and ability to repel water.<br />
Because plastics are usually dispersed in the marine<br />
environment and are slow to degrade, the main factors<br />
affecting the biodegradation process are the characteristics<br />
of the polymer and environmental conditions.<br />
For standardized assessment of the biodegradability<br />
of plastic materials and products in marine and aquatic<br />
environments, different international, European, and<br />
ASTM D6340<br />
Standard Test Methods for Determining Aerobic Biodegradation of Radiolabelled Plastic Materials in an<br />
Aqueous or Compost Environment<br />
ASTM D6691 01 (2017)<br />
Standard Test Method for Determining Aerobic Biodegradation of Plastic Materials in the Marine<br />
Environment by a Defined Microbial Consortium or Natural Sea Water Inoculum<br />
ASTM D7473 / D7473M 12 (2021)<br />
Standard Test Method for Weight Attrition of Non-floating Plastic Materials by Open System Aquarium<br />
Incubations<br />
ASTM D7991 (2015)<br />
Standard Test Method for Determining Aerobic Biodegradation of Plastics Buried in Sandy Marine<br />
Sediment under Controlled Laboratory Conditions<br />
ISO 23977-1 (2020)<br />
Plastics – Determination of the aerobic biodegradation of plastic materials exposed to seawater – Part 1:<br />
Method by analysis of evolved carbon dioxide<br />
ISO 23977-2 (2020)<br />
Plastics – Determination of the aerobic biodegradation of plastic materials exposed to seawater – Part 2:<br />
Method by measuring the oxygen demand in closed respirometer<br />
ISO 18830 (2016)<br />
Plastics – Determination of aerobic biodegradation of non-floating plastic materials in a seawater/sandy<br />
sediment interface – Method by measuring the oxygen demand in closed respirometer<br />
ISO/TR 15462 (2006)<br />
ISO 22403 (2020)<br />
EN ISO 14851 (2020)<br />
ISO 14852 (2021)<br />
EN ISO 14853 (2018)<br />
ISO 15314 (2018)<br />
CEN 14987 (2006)<br />
CEN/ TR 15351 (2006)<br />
EN 17417 (2020)<br />
EN ISO 18830 (2017)<br />
EN ISO 19679 (2020)<br />
EN 17417 (2021)<br />
EN 14<strong>04</strong>8 (2003)<br />
EN 14<strong>04</strong>7 (2003)<br />
EN ISO 19679 (2018)<br />
EN ISO 10210 (2018)<br />
Water quality – Selection of tests for biodegradability<br />
Table 1. List of marine and aqueous biodegradation standards<br />
Plastics – Assessment of the intrinsic biodegradability of materials exposed to marine inocula under<br />
mesophilic aerobic laboratory conditions – Test methods and requirements<br />
Determination of the ultimate aerobic biodegradability of plastic materials in an aqueous medium –<br />
Method by measuring the oxygen demand in a closed respirometer<br />
Determination of the ultimate aerobic biodegradability of plastic materials in an aqueous medium –<br />
Method by analysis of evolved carbon dioxide<br />
Plastics – Determination of the ultimate anaerobic biodegradation of plastic materials in an aqueous<br />
system – Method by measurement of biogas production<br />
Plastics – Methods for marine exposure<br />
Plastics – Evaluation of disposability in wastewater treatment plants – Test scheme for final acceptance<br />
and specifications<br />
Plastics – Guide for vocabulary in the field of degradable and biodegradable polymers and plastic items<br />
Determination of the ultimate biodegradation of plastic materials in an aqueous system under anoxic<br />
(denitrifying) conditions – Method by measurement of pressure increase<br />
Plastics – Determination of aerobic biodegradation of non-floating plastic materials in a seawater/sandy<br />
sediment interface – Method by measuring the oxygen demand in closed respirometer (ISO 18830:2016)<br />
Plastics – Determination of aerobic biodegradation of non-floating plastic materials in a seawater/<br />
sediment interface – Method by analysis of evolved carbon dioxide (ISO 19679:2020)<br />
Determination of the ultimate biodegradation of plastic materials in an aqueous system under anoxic<br />
(denitrifying) conditions – Method by measurement of pressure increase<br />
(Packaging. Determination of the ultimate aerobic biodegradability of packaging materials in an aqueous<br />
medium. Method by measuring the oxygen demand in a closed respirometer.)<br />
(Packaging. Determination of the ultimate aerobic biodegradability of packaging materials in an aqueous<br />
medium. Method by analysis of evolved carbon dioxide.)<br />
Plastics. Determination of the aerobic biodegradation of non-floating plastic materials in a seawater/<br />
sediment interface. Method by analysis of evolved carbon dioxide.)<br />
(Plastics. Methods for the preparation of samples for biodegradation testing of plastic materials.)<br />
34 bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17
American standards have been developed, as shown in<br />
Table 1.<br />
The most common standards are those in which the<br />
measurement method is carried out by analysing evolved<br />
carbon dioxide.<br />
• ASTM D6691 01(2017)<br />
• ISO 23977-1 (2020)<br />
• ISO 14852 (2021) (and related)<br />
• EN ISO 19679 (2020) (and related)<br />
• EN 14<strong>04</strong>7 (2003)<br />
The procedure for studying the ultimate aerobic<br />
biodegradability of plastics in an aqueous medium based<br />
on the analysis of evolved carbon dioxide applies to the<br />
following main materials:<br />
• Natural and synthetic polymers, copolymers, and blends<br />
of these polymers.<br />
• Plastic materials with additives such as plasticizers and dyes.<br />
• Water-soluble polymers.<br />
• Materials that show no inhibition under test conditions<br />
towards the microorganisms in the inoculum.<br />
The degree of biodegradation is determined by comparing<br />
the amount of evolved carbon dioxide with the theoretical<br />
quantity (ThCO 2<br />
).<br />
The test environment should be dark or lit with diffused<br />
light and the test vessel should be free of inhibitory vapours<br />
for microorganisms and have a constant temperature of 20<br />
to 25°C ± 1°C. Additionally, several solutions with alkaline<br />
reagents are needed.<br />
Initial attachment of microbes on the plastic surface<br />
Polymeric material<br />
Microbial Biofilm formation<br />
Biodetoriation: Secretion of extracellular enzymes and EPS<br />
Biofragmentation: Formation of oligomers, dimers, momomers<br />
Mineralization: Microbial biomass, CO 2<br />
, H 2<br />
O<br />
Figure 1: Biodegradation of plastic by<br />
the action of microorganisms [1].<br />
The test material<br />
should contain<br />
sufficient carbon<br />
to evolve CO 2<br />
. The<br />
total organic carbon<br />
(TOC) must therefore<br />
be calculated and<br />
must be at least<br />
100 mg/L.<br />
The inoculum<br />
should come from<br />
a wastewater<br />
treatment plant,<br />
where a sample of<br />
activated sludge<br />
from domestic<br />
sewage should also<br />
be taken. Because<br />
it comes from<br />
an active aerobic<br />
environment, it can<br />
be used to test a<br />
wide range of plastic<br />
materials. Once well<br />
By:<br />
María Mozo Toledo<br />
Biodegradation and Compostability Laboratory<br />
AIMPLAS, Valencia, Spain<br />
mixed, the sample can be kept under aerobic conditions so<br />
the study can begin the same day or within no more than<br />
72 hours.<br />
The test should include at least two test vessels for the<br />
target, one vessel for the reference material (aniline or<br />
another biodegradable polymer such as cellulose or polyβ-hydroxybutyrate<br />
is usually used) and two vessels for the<br />
test material.<br />
Then connect the vessels to the CO 2<br />
-free air production<br />
system, incubate at the set test temperature and aerate for<br />
around 24 hours. Add the reference and test materials and<br />
start bubbling CO 2<br />
-free air at a flow rate of 50–100 ml/min.<br />
The rate of carbon dioxide evolution should be measured<br />
regularly and, when it reaches a constant level, i.e. a<br />
stationary phase when no further biodegradation is<br />
expected, the test can be considered finished.<br />
The maximum test period is 6 months. On the last<br />
day, measure the pH and acidify the vessels with 1 ml<br />
of concentrated HCI to break down the carbonates and<br />
bicarbonates and purge the CO 2<br />
. Continue aerating for 24<br />
more hours and, finally, measure the amount of evolved CO 2<br />
in each vessel.<br />
The study is considered valid if:<br />
• The degree of biodegradation of the reference material<br />
is over 60 % at the end of the study.<br />
• The amount of CO 2<br />
evolved by the target at the end of the<br />
test does not exceed the upper limit value.<br />
Although plastic materials are land-based, there<br />
is always the chance that they will end up in aquatic<br />
environments, regardless of where they are consumed.<br />
Therefore, a product’s biodegradability in marine or aquatic<br />
environments contributes added value. It must be clear,<br />
however, that products should not end up in the aquatic<br />
environment at the end of their lives, and that this should<br />
be avoided at all times.<br />
These products can be certified as MARINE Biodegradable<br />
OK or WATER Biodegradable OK (biodegradable in<br />
freshwater) by the certification body TÜV Austria [2].<br />
However, WATER Biodegradable OK certification does not<br />
guarantee that the product is biodegradable in a marine<br />
environment. The idea is not to discard packaging as litter on<br />
a massive scale simply because it is biodegradable. Shortlife<br />
packaging should therefore be taken to a compost site.<br />
References<br />
[1] Ganesh Kumar, et.al. (2019). Review on plastic wastes in marine<br />
environment – Biodegradation and biotechnological solutions., Elsevier<br />
Ltd.<br />
[2] TÜV AUSTRIA BELGIUM NV/SA.<br />
[3] EN ISO 14852<br />
www.aimplas.es<br />
From Science & Research<br />
bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17 35
Science & Research<br />
Industrial starch struck gold ...<br />
Genetic engineering of potato starch opens doors to industrial uses<br />
Humble potatoes are a rich source not only of dietary<br />
carbohydrates for humans but also of starches<br />
for numerous industrial applications. Texas A&M<br />
AgriLife (College Station, TX, USA) scientists are learning<br />
how to alter the ratio of potatoes’ two starch molecules –<br />
amylose and amylopectin – to increase both culinary and<br />
industrial applications.<br />
For example, waxy potatoes, which are high in amylopectin<br />
content, have applications in the production of bioplastics,<br />
food additives, adhesives, and alcohol.<br />
Two articles recently published in the International Journal<br />
of Molecular Sciences [1] and the Plant Cell, Tissue and<br />
Organ Culture [2] journals outline how CRISPR technology<br />
can advance the uses of the world’s largest vegetable crop.<br />
Both papers include the work done by Stephany Toinga,<br />
who was a graduate student in the lab of Keerti Rathore,<br />
AgriLife Research plant biotechnologist in the Texas<br />
A&M Institute for Plant Genomics and Biotechnology and<br />
Department of Soil and Crop Sciences. Also co-authoring<br />
both papers was Isabel Vales, an AgriLife Research potato<br />
breeder in the Texas A&M Department of Horticultural<br />
Sciences. Toinga is now a Texas A&M AgriLife Research<br />
postdoctoral associate with Vales.<br />
“The information and knowledge we gained from these<br />
two studies will help us introduce other desirable traits in<br />
this very important crop,” Rathore said.<br />
Potato facts<br />
Potatoes are the No. 1 vegetable crop worldwide and the<br />
third most important human food crop, only behind rice and<br />
wheat in global production. Potatoes are grown in over 160<br />
countries on 165.000 km² and serve as a staple food for<br />
more than a billion people.<br />
With a medium-size potato supplying approximately 160<br />
calories, mostly derived from starch, the tubers constitute<br />
an important energy source for many people worldwide,<br />
Rathore said. Potatoes also provide other necessary<br />
nutrients, including vitamins and minerals.<br />
Potatoes are a cool-season crop that is relatively sensitive<br />
to heat and drought stress. The crop also suffers from pests<br />
such as Colorado beetle, aphids, and nematodes, as well<br />
as diseases including early and late blight, zebra chip,<br />
Fusarium dry rot, and a number of viral diseases. Late<br />
blight was the cause of the Irish potato famine.<br />
Starch is key for both dietary and industrial uses<br />
The amount of starch in potato tubers is the main factor<br />
that determines a potato’s use. High-starch potatoes are<br />
often used to make processed foods such as french fries,<br />
chips and dehydrated potatoes, Vales said.<br />
Potatoes with low to medium starch levels are frequently<br />
used for the fresh or table stock market, she said. For<br />
the fresh market, additional important considerations<br />
are tuber appearance, including skin texture, skin colour,<br />
Tubers from one of the edited lines of potatoes in the Texas A&M<br />
AgriLife study. If these are put into soil, they will produce a normal<br />
potato plant with normal size tubers. (Texas A&M AgriLife photo<br />
by Stephany Toinga)<br />
flesh colour, and tuber shape. Recently, specialty potato<br />
types with different shapes, such as fingerlings; smaller<br />
sizes; and red, purple or yellow skin and flesh colours are<br />
becoming popular because of their convenience in cooking<br />
and increased nutritional value.<br />
Potato tuber shape is less important for industrial<br />
purposes than it is for human consumption, Vales said.<br />
Potato tubers with external deformities caused by heat or<br />
drought stress or other factors can be re-directed to myriad<br />
uses, including food for dogs and cattle. In addition, potato<br />
starch can produce ethanol for fuel or in beverages like<br />
vodka; a biodegradable substitute for plastics; or adhesives,<br />
binders, texture agents and fillers for the pharmaceutical,<br />
textile, wood and paper industries, and other sectors.<br />
For industrial applications, the amount and type of starch<br />
in a potato are important considerations.<br />
Toinga said starches higher in amylopectin are desirable<br />
for processed food and other industrial applications due<br />
to their unique functional properties. For example, such<br />
starches are the preferred form for use as a stabilizer and<br />
thickener in food products and as an emulsifier in salad<br />
dressings. Because of its freeze-thaw stability, amylopectin<br />
starch is used in frozen foods. Additionally, potatoes rich in<br />
amylopectin starch yield higher ethanol levels compared to<br />
those with other starches.<br />
The benefits of breeding potatoes with select<br />
starches<br />
Developing potato cultivars with modified starch could<br />
open new opportunities, Toinga said. Potatoes with high<br />
amylopectin and low amylose, like the gene-edited Yukon<br />
Gold strain she described in the International Journal<br />
of Molecular Sciences, have industrial applications<br />
beyond traditional uses.<br />
36 bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17
... Yukon Gold<br />
Feedstock<br />
In contrast, potatoes with high amylose levels and low<br />
amylopectin would be desirable for human consumption,<br />
Vales said. The amylose acts like fibre and does not liberate<br />
glucose as easily as amylopectin, thus resulting in a lower<br />
glycemic index and making potatoes more acceptable for<br />
people with diabetes.<br />
CRISPR/Cas9 creates new options<br />
CRISPR/Cas9 technology has expanded the toolset<br />
available to breeders, Vales said, and it represents a more<br />
direct, faster means to incorporate desired traits into<br />
popular commercial crop varieties. Conventional breeding<br />
is a lengthy process that can take 10–15 years.<br />
In addition, she said, due to the complex nature of<br />
the potato genome, generating new cultivars with the<br />
right complement of desirable traits is challenging for<br />
conventional breeding. Molecular breeding has enhanced<br />
breeding efficiencies, and gene-editing using the CRISPR/<br />
Cas9 technology adds another level of sophistication.<br />
“We utilized the Agrobacterium method to deliver the<br />
CRISPR reagents into potatoes because it is reliable,<br />
efficient and least expensive compared to all other<br />
delivery methods”, Rathore said.<br />
In the first study, highlighted in the Plant Cell, Tissue and<br />
Organ Culture article, a potato line containing four copies<br />
of gfp, a jellyfish gene that allows a fluorescence-based<br />
visualization of the gene’s activity, was targeted for mutation<br />
using the CRISPR/Cas9 system, Toinga said.<br />
In essence, this project provided an easy-to-see trait that<br />
enabled researchers to optimize the methodology.<br />
“Loss of the characteristic green fluorescence and<br />
sequencing of the gfp gene following CRISPR treatment<br />
indicated that it is possible to disrupt all four copies<br />
of the gfp gene, thus confirming that it should be<br />
possible to mutate all four alleles of a native gene in the<br />
tetraploid potato”, Rathore said.<br />
An improved Yukon Gold cultivar<br />
Among the various potato cultivars evaluated in the first<br />
study, the Yukon Gold strain regenerated the best, and so it<br />
was used for the second study. In the second knockout study,<br />
described in the International Journal of Molecular Sciences,<br />
the native gene gbss in the tetraploid Yukon Gold strain was<br />
targeted to effectively eliminate amylose. The result was a<br />
potato with starch rich in amylopectin and low in amylose.<br />
“One of the knockout events, T2-7, showed normal<br />
growth and yield characteristics but was completely<br />
devoid of amylose”, Toinga said.<br />
That tuber starch, T2-7, could find industrial applications<br />
in the paper and textile sectors as adhesives/binders,<br />
bioplastics, and ethanol industries. Tuber starch from this<br />
experimental strain, because of its freeze-thaw stability<br />
without the need for chemical modifications, should also be<br />
useful in producing frozen foods. Potatoes with amylopectin<br />
as the exclusive form of starch should also yield more<br />
ethanol for industrial use or to create alcoholic beverages.<br />
As the next step for these studies, the T2-7 strain has<br />
been self-pollinated and crossed with the Yukon Gold<br />
strain donor and other potato clones to eliminate the<br />
transgenic elements. AT<br />
https://agrilifetoday.tamu.edu<br />
References<br />
[1] https://www.mdpi.com/1422-0067/23/9/4640<br />
[2] https://link.springer.com/article/10.1007/s11240-022-02310-8<br />
CRISPR/Cas9<br />
gbssl<br />
CRISPR/Cas9-mediated, Complete Elimination of<br />
Amylose from Potato Starch<br />
A depiction of the process for the elimination of amylose starch in<br />
a potato. (Texas A&M AgriLife graphic)<br />
A knockout line in culture that has produced<br />
miniature potatoes called microtubers.<br />
(Texas A&M AgriLife photo Stephany Toinga)<br />
bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17 37
Processing<br />
New production plant for<br />
novel flexible PLA copolymers<br />
TThe Polymer Group has established another subsidiary,<br />
SoBiCo GmbH (Solutions in BioCompounds) (both:<br />
Bad Sobernheim, Germany ). The focus of activities<br />
is on flexible PLA copolymers, a novel class of bioplastics<br />
marketed under the name Plactid ® . The successful<br />
development is the result of several years of collaboration<br />
between the Polymer Group and the Fraunhofer Institute<br />
for Applied Polymer Research IAP, which was funded by the<br />
German Federal Ministry of Food and Agriculture. On July<br />
5, <strong>2022</strong>, the commissioning of the first production line in<br />
Pferdsfeld (Germany) was celebrated with 150 guests.<br />
The bioplastic PLA, also known as polylactic acid or<br />
polylactide, is obtained from lactic acid and has some of<br />
the strongest market potential in the field of bioplastics.<br />
However, conventional PLA materials are often stiff and<br />
brittle. To meet these challenges the Polymer Group<br />
(Bad Sobernheim, Germany) has established another<br />
subsidiary, SoBiCo GmbH (Solutions in BioCompounds).<br />
SoBiCo intends to open up completely new fields of<br />
application for PLA, a bioplastic that is already widely used<br />
today, in the form of a copolymer, for example for flexible<br />
packaging films, automotive injection moulded parts, and<br />
thermoplastic elastomers for construction applications.<br />
“Our newly developed PLA copolymers are characterized by<br />
the fact that their mechanical properties can be adjusted<br />
over a very wide range”, explains Gerald Hauf, managing<br />
director of the Polymer Group. “For example, elongations<br />
at break – a characteristic value that indicates how<br />
deformable a material is – of 3 to 300 % can be achieved<br />
with Plactid. This makes these bioplastics interesting for a<br />
much broader range of applications than it is the case with<br />
conventional PLA”, says Hauf.<br />
Material and process development<br />
In both the development of the PLA copolymer and the<br />
process for its production, SoBiCo benefited from the<br />
extensive know-how of the polymer specialists at the<br />
Fraunhofer IAP in Potsdam (Germany) over several years<br />
of collaboration. The production process, which is novel<br />
for PLA, is based on reactive compounding, in which a<br />
PLA copolymer is synthesized from lactide and another<br />
comonomer. The partners have combined the usually<br />
separate process steps of polymerization and compounding<br />
in a single process. This saves time, energy, and costs.<br />
Antje Lieske, head of the Polymer Synthesis department<br />
at the Fraunhofer IAP in Potsdam says: “We can control<br />
very precisely how flexible the material will be by adjusting<br />
the proportion of biobased PLA in the plastic produced.<br />
Our PLA copolymers are currently between 75 and 95 %<br />
biobased. Our goal in the future is to produce completely<br />
biobased plastics with these mechanical properties<br />
that can replace petroleum-based plastics in as many<br />
applications as possible”.<br />
Production plant for novel PLA copolymers<br />
At the recently commissioned plant commissioned, on an<br />
area of 2,000 m 2 , 2,000 tonnes of the novel bioplastics will<br />
be produced per year in the future. In the medium term, the<br />
Polymer Group plans to locate its bioplastics activities at a<br />
new site in Idar-Oberstein (Germany) on an area of around<br />
17.5 hectares. In the long term, EUR 30 to 50 million are to<br />
be invested there and with a production capacity of 100,000<br />
tonnes per year and around 300 jobs are to be created. “Our<br />
goal is to increase the share of bioplastics and sustainable<br />
materials in our portfolio to 30 % by 2030. The joint<br />
development with Fraunhofer IAP is our most important<br />
initiative to achieve this goal”, says Hauf.<br />
The project was funded by the German Federal Ministry<br />
of Food and Agriculture. (Fachagentur Nachwachsende<br />
Rohstoffe e.V., FKZ: 22005717 – Fraunhofer IAP, 22019317<br />
– TechnoCompound, polymer subsidiary). AT<br />
https://www.polymer-gruppe.de/en<br />
https://www.iap.fraunhofer.de/en.html<br />
https://sobico.de/<br />
38 bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17
From China to the USA<br />
A story of compostable cling wrap<br />
Applications<br />
Anhui Jumei Biological Technology (Anhui, China) is a<br />
focused developer and manufacturer of compostable<br />
raw materials and products. By June <strong>2022</strong>, Anhui<br />
Jumei had supplied a total of 3,500 tonnes of compostable<br />
cling wrap to the market. These new cling wrap products<br />
are delivered to customers in 22 countries and regions<br />
worldwide to replace traditional plastic wrap and to reduce<br />
environmental pollution.<br />
The compostable cling wraps of Jumei went through<br />
rigorous testing and after thorough experiments, passing<br />
a number of performance tests, received the OK Compost<br />
Industrial certification in March 2019, followed by the<br />
home compostable certification in 2020. Since 2019, Jumei<br />
established the capacity to mass produce compostable<br />
cling wraps, which are broadly used in households,<br />
supermarkets, hotels, restaurants, and industrial food<br />
packaging. The annual output attained is 1,000 tonnes.<br />
The commercialization of this eco-friendly cling wrap was<br />
not an easy story. When attempting to introduce the cling<br />
wrap to the North American market, Jumei and its local<br />
distribution partners had to go through a long discussion<br />
with BPI (Biodegradable Products Institute – New York,<br />
NY, USA). At that time, compostable cling wrap was still<br />
a completely new product on the market, and the idea of<br />
plastic wrap being totally compostable was yet to be fully<br />
accepted by the general public. However, it became a trend<br />
for households to embrace more disposable compostable<br />
products as people are getting increasingly concerned<br />
about environmental issues. New regulations and<br />
legislative restrictions banning toxic plastics placed on the<br />
market also came into effect, making the compostable cling<br />
wrap a popular substitute for households. The changes in<br />
public opinion and the political environment helped to move<br />
things forward. After a 2-year discussion, Jumei and BPI<br />
with its 3 distribution partners jointly contributed to the first<br />
compostable cling wrap certificate in BPI’s history.<br />
This compostable cling wrap was not developed to its<br />
final form all at once. Numerous unexpected issues in<br />
terms of equipment, materials, market needs, etc. were<br />
encountered. However, it was still a rewarding process<br />
because end consumers always gave positive feedback. One<br />
of the biggest challenges Jumei had, was to modify the raw<br />
materials to achieve satisfying performance. Compostable<br />
raw materials can easily lose the properties of being<br />
transparent and clingy. Jumei has been experimenting with<br />
these materials for making performing cling wrap since 2018.<br />
The development team finally addressed this problem after<br />
having tested nearly 200 different formulas. “As a necessity<br />
in the food packaging, compostable cling wrap is what all<br />
users desire, and we firmly believe that it makes sense to<br />
develop compostable cling wrap and make it available with<br />
a stable supply”, said Sherry Hong, CEO of Jumei.<br />
Now, Jumei compostable cling wrap meets various<br />
requirements for food packaging applications:<br />
1. Food grade with no odour and high transparency<br />
2. Safe for microwave oven and refrigerator<br />
3. Good for fresh and cooked food packaging<br />
4. Biodegradable and compostable<br />
Jumei has made every effort to make as many<br />
compostable alternatives as possible to reach more end<br />
consumers. They say they are never satisfied and feel an<br />
obligation to improve their products even more. It is their<br />
mission to address the global plastic problem with the most<br />
viable and sustainable products. AT<br />
www.ahjmsw.com<br />
bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17 39
Application News<br />
Sustainable styrenics<br />
for water filter jugs<br />
Brita (Taunusstein, Germany), INEOS Styrolution<br />
(Frankfurt, Germany) and BASF (Ludwigshafen, Germany)<br />
have announced today that BRITA has selected a range of<br />
INEOS’ sustainable Terluran ® ECO, Styrolution ® PS ECO<br />
and NAS ® ECO for its portfolio of water filter jugs.<br />
The materials include the recently introduced NAS<br />
ECO, a styrene methyl methacrylate (SMMA) material,<br />
a result of a cooperation between INEOS and BASF. It is<br />
built on BASF’s production of styrene monomer derived<br />
from renewable feedstock based on the mass balance<br />
approach. INEOS uses the material as feedstock in its<br />
production of new sustainable styrenics solutions.<br />
Brita, known as a leading brand in water filtration, is<br />
among the first customers to benefit from INEOS’ new<br />
sustainable NAS ECO solution. Specifically, the material<br />
is used for the production of Brita’s water filter jugs<br />
where it is applied for jug, funnel, and lid parts. By using<br />
the new materials, Brita can significantly lower the CO 2<br />
footprint without changes of moulding parameters and<br />
material performance. The new ECO materials do not<br />
cause any interference in Brita’s production as it is a<br />
true plug-in solution that does not require an adaption to<br />
Brita’s production processes.<br />
Reduced CO 2<br />
footprint<br />
BASF’s biomass balance (BMB) based styrene is used<br />
in the production of bio-attributed styrenics specialties,<br />
mainly transparent styrenics materials such as the<br />
INEOS’ NAS ECO family of SMMA products and the Luran ®<br />
ECO family of SAN (styrene acrylonitrile copolymer)<br />
products. NAS ECO is available with a renewable content<br />
of min. 70 % resulting in a carbon footprint reduction of<br />
79 to 93 % compared to fossil-based NAS. Luran ECO is<br />
available with a renewable content of min. 60 %, resulting<br />
in a carbon footprint reduction of 77 to 99 % compared<br />
to fossil-based Luran. The BASF and INEOS Styrolution<br />
processes within the end-to-end mass balance based<br />
production of the new solution portfolio are certified by<br />
ISCC+.<br />
“The mass balance approach, be it based on waste<br />
biomass or chemically recycled plastics, helps us to leave<br />
fossil resources in the earth and enables a fast transition<br />
towards alternative feedstocks”, says Stefanie Kutscher,<br />
Head of Business Management Styrene at BASF’s<br />
Styrenics Business Europe. “This can only be achieved if<br />
the whole value chain takes part”. AT<br />
www.ineos-styrolution.com | www.basf.com | www.brita.com<br />
The World’s first<br />
bioplastic LP<br />
Evolution Music (Brighton, UK) recently unveiled the<br />
world’s first bioplastic vinyl record. Well actually, it is not a<br />
vinyl record, as vinyl stands for PVC (polyvinyl chloride). The<br />
idea was to provide an environmentally friendly alternative<br />
to conventional vinyl production, as PVC can produce<br />
an enormous amount of wasteful pollutants, such as<br />
hydrochloric acid, if incinerated improperly.<br />
The official launch was during the Music Declares<br />
Emergency’s Turn Up The Volume Week (18–24 April <strong>2022</strong>).<br />
The world’s first bioplastic LP aims to balance a<br />
sustainable lower impact solution to the toxic impacts of<br />
producing PVC vinyl while maintaining sound quality.<br />
Being asked which material is being used to produce<br />
these revolutionary new records, Marc Carey, Evolution<br />
Music’s CEO told bioplastics MAGAZINE: “Our compound<br />
has been developed alongside a spin-off team from<br />
Southampton University (UK) and a number of global<br />
innovators in the bioplastic market. The base product is<br />
a PLA – actually a sugar-derived polymer that is provided<br />
by Bonsucro certified suppliers. We have co-developed a<br />
recipe that utilises this PLA product, unique organic fillers<br />
and a biobased Masterbatch to create a non-toxic PVC<br />
replacement for pressing in traditional LP pressing plants”.<br />
So no special equipment is needed to manufacture records<br />
with this new resin, only the raw materials will be changed.<br />
In addition, planet friendly packaging and distribution will<br />
be used.<br />
Marc continued: “We are still working on additional<br />
refinements and experimenting with variations – including<br />
potential for PHA options in the future. The interest for this<br />
first iteration/product has been truly spectacular with major<br />
labels, artists and pressing plants vying for our attention”.<br />
Peter Quicke of Ninja Tunes (London, UK) and the AIM<br />
Climate Action Group added: “Vinyl is such an important<br />
part of our experience of music, it’s brilliant (and a relief to<br />
be honest!) that we now have a non-toxic and sustainable<br />
solution to pressing records…” MT<br />
https://evolution-music.co.uk<br />
40 bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17
CCU fashion<br />
Recently Zara (Arteixo, Spain) released a limited-edition line of<br />
sustainable fashion made from captured carbon emissions.<br />
This follows their December 2021 launch of a limited-edition capsule<br />
collection with the first clothing line to use LanzaTech’s (Skokie, IL, USA)<br />
technology in turning carbon emissions into fabric instead of coming from<br />
virgin fossil resources.<br />
Capturing and repurposing carbon emissions from industrial processes<br />
limits the direct release of these emissions into the atmosphere and helps<br />
limit the use of virgin fossil resources.<br />
Application News<br />
Carbon emissions are one of the main drivers of climate change.<br />
LanzaTech’s technology captures CO 2<br />
from industrial, agricultural,<br />
or domestic waste processes. Through a fermentation process, it is<br />
transformed into ethanol, a fundamental component in producing<br />
materials like PET used in a polyester thread. The final PET contains 20 %<br />
MEG (monoethylene glycol) made from recycled carbon emissions and<br />
80 % PTA (purified terephthalic acid). LanzaTech is also working with On<br />
(Zurich, Switzerland) and lululemon (Vancouver, Canada).<br />
Jennifer Holmgren, chief executive at LanzaTech, hailed the partnership<br />
as a major milestone for the carbon capture and utilization industry. “We<br />
are hugely excited about this collaboration with Inditex and Zara which<br />
brings fashion made from waste carbon emissions to the market”, she<br />
said in December. “LanzaTech has the technology that can help fashion<br />
brands and retailers limit their carbon impact. By working with Zara, we<br />
have found a new pathway to recycle carbon emissions to make fabric”. MT<br />
www.id-eight.com<br />
14–15 November<br />
Cologne (Germany)<br />
Hybrid Event<br />
advanced-recycling.eu<br />
Diversity of Advanced Recycling<br />
All you want to know<br />
about advanced recycling<br />
technologies and renewable<br />
chemicals, building blocks,<br />
monomers, and polymers<br />
based on recycling<br />
Topics<br />
• Markets and Policy<br />
(Circular Economy and Ecology of Plastics)<br />
• Physical Recycling<br />
• Biochemical Recycling<br />
• Chemical Recycling<br />
• Thermochemical Recycling<br />
• Other Advanced Recycling Technologies<br />
• CO2 Capture and Utilisation (CCU)<br />
• Upgrading, Pre- and Post-treatment Technologies<br />
Organiser Contact Dr. Lars Krause<br />
Program<br />
lars.krause@nova-institut.de<br />
Dominik Vogt<br />
Conference Manager<br />
dominik.vogt@nova-institut.de<br />
bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17 41
Application News<br />
DURABIO for the front grill of Suzuki S-CROSS<br />
Mitsubishi Chemical Holdings Group (Tokyo, Japan) hereby<br />
announces that MCHG’s biobased engineering plastic, Durabio,<br />
has been adopted as an application for the front grill of the S-Cross<br />
manufactured by Suzuki Motor Corporation (Hamamatsu, Japan).<br />
S-Cross has been offered for sale since December 2021. This is<br />
the first time that Durabio has been adopted for the exterior parts<br />
of Suzuki’s automobiles.<br />
Made from the renewable plant-derived raw material isosorbide,<br />
Durabio is a biobased engineering plastic with excellent properties<br />
compared to conventional engineering plastics, including impact<br />
resistance, weather resistance and heat resistance. The plastic<br />
also has excellent colour development, enabling the achievement<br />
of a sophisticated design with a gloss finish just by adding a<br />
colourant. In addition, the plastic requires no painting and coating<br />
process, as its surface is hard and scratch-resistant, thereby<br />
reducing VOC (Volatile Organic Compound) emissions generated<br />
during production. Although Durabio had previously been applied<br />
to interior parts by Suzuki, the improved level of shock resistance<br />
and weather resistance required for use in exterior parts has led to<br />
its current adoption for exterior applications.<br />
MCHG will continue to contribute to environmentally friendly car<br />
manufacturing through the development of Durabio for use in car<br />
interior design parts as well as larger-sized exterior design parts. AT<br />
www.mitsubishichem-hd.co.jp<br />
Photo Scotch & Soda<br />
Stay in the loop!<br />
Subscribe<br />
for free!<br />
@<br />
ogy.de/rubber-newsletter<br />
Subscribe<br />
for free!<br />
@<br />
ogy.de/pu-newsletter<br />
Subscribe<br />
for free!<br />
@<br />
ogy.de/tpe-newsletter<br />
42 bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17
Mechanical<br />
Recycling<br />
Extrusion<br />
Physical-Chemical<br />
Recycling<br />
available at www.renewable-carbon.eu/graphics<br />
Dissolution<br />
Physical<br />
Recycling<br />
Enzymolysis<br />
Biochemical<br />
Recycling<br />
Plastic Product<br />
End of Life<br />
Plastic Waste<br />
Collection<br />
Separation<br />
Different Waste<br />
Qualities<br />
Solvolysis<br />
Chemical<br />
Recycling<br />
Monomers<br />
Depolymerisation<br />
Thermochemical<br />
Recycling<br />
Pyrolysis<br />
Thermochemical<br />
Recycling<br />
Incineration<br />
CO2 Utilisation<br />
(CCU)<br />
Gasification<br />
Thermochemical<br />
Recycling<br />
CO2<br />
© -Institute.eu | <strong>2022</strong><br />
PVC<br />
EPDM<br />
PP<br />
PMMA<br />
PE<br />
Vinyl chloride<br />
Propylene<br />
Unsaturated polyester resins<br />
Methyl methacrylate<br />
PEF<br />
Polyurethanes<br />
MEG<br />
Building blocks<br />
Natural rubber<br />
Aniline Ethylene<br />
for UPR<br />
Cellulose-based<br />
2,5-FDCA<br />
polymers<br />
Building blocks<br />
for polyurethanes<br />
Levulinic<br />
acid<br />
Lignin-based polymers<br />
Naphtha<br />
Ethanol<br />
PET<br />
PFA<br />
5-HMF/5-CMF FDME<br />
Furfuryl alcohol<br />
Waste oils<br />
Casein polymers<br />
Furfural<br />
Natural rubber<br />
Saccharose<br />
PTF<br />
Starch-containing<br />
Hemicellulose<br />
Lignocellulose<br />
1,3 Propanediol<br />
polymer compounds<br />
Casein<br />
Fructose<br />
PTT<br />
Terephthalic<br />
Non-edible milk<br />
acid<br />
MPG NOPs<br />
Starch<br />
ECH<br />
Glycerol<br />
p-Xylene<br />
SBR<br />
Plant oils<br />
Fatty acids<br />
Castor oil<br />
11-AA<br />
Glucose Isobutanol<br />
THF<br />
Sebacic<br />
Lysine<br />
PBT<br />
acid<br />
1,4-Butanediol<br />
Succinic<br />
acid<br />
DDDA<br />
PBAT<br />
Caprolactame<br />
Adipic<br />
acid<br />
HMDA DN5<br />
Sorbitol<br />
3-HP<br />
Lactic<br />
acid<br />
Itaconic<br />
Acrylic<br />
PBS(x)<br />
acid<br />
acid<br />
Isosorbide<br />
PA<br />
Lactide<br />
Superabsorbent polymers<br />
Epoxy resins<br />
ABS<br />
PHA<br />
APC<br />
PLA<br />
available at www.renewable-carbon.eu/graphics<br />
O<br />
OH<br />
HO<br />
OH<br />
HO<br />
OH<br />
O<br />
OH<br />
HO<br />
OH<br />
O<br />
OH<br />
O<br />
OH<br />
© -Institute.eu | 2021<br />
All figures available at www.bio-based.eu/markets<br />
Adipic acid (AA)<br />
11-Aminoundecanoic acid (11-AA)<br />
1,4-Butanediol (1,4-BDO)<br />
Dodecanedioic acid (DDDA)<br />
Epichlorohydrin (ECH)<br />
Ethylene<br />
Furan derivatives<br />
D-lactic acid (D-LA)<br />
L-lactic acid (L-LA)<br />
Lactide<br />
Monoethylene glycol (MEG)<br />
Monopropylene glycol (MPG)<br />
Naphtha<br />
1,5-Pentametylenediamine (DN5)<br />
1,3-Propanediol (1,3-PDO)<br />
Sebacic acid<br />
Succinic acid (SA)<br />
© -Institute.eu | 2020<br />
fossil<br />
available at www.renewable-carbon.eu/graphics<br />
Refining<br />
Polymerisation<br />
Formulation<br />
Processing<br />
Use<br />
renewable<br />
Depolymerisation<br />
Solvolysis<br />
Thermal depolymerisation<br />
Enzymolysis<br />
Purification<br />
Dissolution<br />
Recycling<br />
Conversion<br />
Pyrolysis<br />
Gasification<br />
allocated<br />
Recovery<br />
Recovery<br />
Recovery<br />
conventional<br />
© -Institute.eu | 2021<br />
© -Institute.eu | 2020<br />
nova Market and Trend Reports<br />
on Renewable Carbon<br />
The Best Available on Bio- and CO2-based Polymers<br />
& Building Blocks and Chemical Recycling<br />
Mapping of advanced recycling<br />
technologies for plastics waste<br />
Providers, technologies, and partnerships<br />
Mimicking Nature –<br />
The PHA Industry Landscape<br />
Latest trends and 28 producer profiles<br />
Bio-based Naphtha<br />
and Mass Balance Approach<br />
Status & Outlook, Standards &<br />
Certification Schemes<br />
Diversity of<br />
Advanced Recycling<br />
Principle of Mass Balance Approach<br />
Feedstock<br />
Process<br />
Products<br />
Plastics<br />
Composites<br />
Plastics/<br />
Syngas<br />
Polymers<br />
Monomers<br />
Monomers<br />
Naphtha<br />
Use of renewable feedstock<br />
in very first steps of<br />
chemical production<br />
(e.g. steam cracker)<br />
Utilisation of existing<br />
integrated production for<br />
all production steps<br />
Allocation of the<br />
renewable share to<br />
selected products<br />
Authors: Lars Krause, Michael Carus, Achim Raschka<br />
and Nico Plum (all nova-Institute)<br />
June <strong>2022</strong><br />
This and other reports on renewable carbon are available at<br />
www.renewable-carbon.eu/publications<br />
Author: Jan Ravenstijn<br />
March <strong>2022</strong><br />
This and other reports on renewable carbon are available at<br />
www.renewable-carbon.eu/publications<br />
Authors: Michael Carus, Doris de Guzman and Harald Käb<br />
March 2021<br />
This and other reports on renewable carbon are available at<br />
www.renewable-carbon.eu/publications<br />
Bio-based Building Blocks and<br />
Polymers – Global Capacities,<br />
Production and Trends 2020 – 2025<br />
Polymers<br />
Carbon Dioxide (CO 2) as Chemical<br />
Feedstock for Polymers<br />
Technologies, Polymers, Developers and Producers<br />
Chemical recycling – Status, Trends<br />
and Challenges<br />
Technologies, Sustainability, Policy and Key Players<br />
Building Blocks<br />
Plastic recycling and recovery routes<br />
Intermediates<br />
Feedstocks<br />
Primary recycling<br />
(mechanical)<br />
Virgin Feedstock<br />
Monomer<br />
Polymer<br />
Plastic<br />
Product<br />
Product (end-of-use)<br />
Landfill<br />
Renewable Feedstock<br />
Secondary recycling<br />
(mechanical)<br />
Tertiary recycling<br />
(chemical)<br />
Quaternary recycling<br />
(energy recovery)<br />
Secondary<br />
valuable<br />
materials<br />
CO 2 capture<br />
Energy<br />
Chemicals<br />
Fuels<br />
Others<br />
Authors: Pia Skoczinski, Michael Carus, Doris de Guzman,<br />
Harald Käb, Raj Chinthapalli, Jan Ravenstijn, Wolfgang Baltus<br />
and Achim Raschka<br />
January 2021<br />
This and other reports on renewable carbon are available at<br />
www.renewable-carbon.eu/publications<br />
Authors: Pauline Ruiz, Achim Raschka, Pia Skoczinski,<br />
Jan Ravenstijn and Michael Carus, nova-Institut GmbH, Germany<br />
January 2021<br />
This and other reports on renewable carbon are available at<br />
www.renewable-carbon.eu/publications<br />
Author: Lars Krause, Florian Dietrich, Pia Skoczinski,<br />
Michael Carus, Pauline Ruiz, Lara Dammer, Achim Raschka,<br />
nova-Institut GmbH, Germany<br />
November 2020<br />
This and other reports on the bio- and CO 2-based economy are<br />
available at www.renewable-carbon.eu/publications<br />
Genetic engineering<br />
Production of Cannabinoids via<br />
Extraction, Chemical Synthesis<br />
and Especially Biotechnology<br />
Current Technologies, Potential & Drawbacks and<br />
Future Development<br />
Plant extraction<br />
Plant extraction<br />
Cannabinoids<br />
Chemical synthesis<br />
Biotechnological production<br />
Production capacities (million tonnes)<br />
Commercialisation updates on<br />
bio-based building blocks<br />
Bio-based building blocks<br />
Evolution of worldwide production capacities from 2011 to 2024<br />
4<br />
3<br />
2<br />
1<br />
2011 2012 2013 2014 2015 2016 2017 2018 2019 2024<br />
Levulinic acid – A versatile platform<br />
chemical for a variety of market applications<br />
Global market dynamics, demand/supply, trends and<br />
market potential<br />
HO<br />
OH<br />
diphenolic acid<br />
H 2N<br />
O<br />
OH<br />
O<br />
O<br />
OH<br />
5-aminolevulinic acid<br />
O<br />
O<br />
levulinic acid<br />
O<br />
O<br />
ɣ-valerolactone<br />
OH<br />
HO<br />
O<br />
O<br />
succinic acid<br />
OH<br />
O<br />
O OH<br />
O O<br />
levulinate ketal<br />
O<br />
H<br />
N<br />
O<br />
5-methyl-2-pyrrolidone<br />
OR<br />
O<br />
levulinic ester<br />
Authors: Pia Skoczinski, Franjo Grotenhermen, Bernhard Beitzke,<br />
Michael Carus and Achim Raschka<br />
January 2021<br />
This and other reports on renewable carbon are available at<br />
www.renewable-carbon.eu/publications<br />
Author:<br />
Doris de Guzman, Tecnon OrbiChem, United Kingdom<br />
Updated Executive Summary and Market Review May 2020 –<br />
Originally published February 2020<br />
This and other reports on the bio- and CO 2-based economy are<br />
available at www.bio-based.eu/reports<br />
Authors: Achim Raschka, Pia Skoczinski, Raj Chinthapalli,<br />
Ángel Puente and Michael Carus, nova-Institut GmbH, Germany<br />
October 2019<br />
This and other reports on the bio-based economy are available at<br />
www.bio-based.eu/reports<br />
renewable-carbon.eu/publications<br />
bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17 43
Market<br />
Bioplastics in Chile<br />
How it all began<br />
This is the story of two friends that have been<br />
classmates since they were 8 years old. Rodrigo<br />
Alfaro, an agriculture engineer, and Augusto Cubillos<br />
a computer science engineer.<br />
Rodrigo and Augusto had always felt a deep connection to<br />
their country and heritage. As got older, they started to get<br />
worried about the great amount of plastic that was present<br />
in the soil, rivers, and creeks. In 2007 they found an article<br />
that would change their lives – it reported about a new kind<br />
of plastic, one that did not contaminate the soil. And after<br />
more than 20 years of experience working in their respective<br />
professions, they took a leap of faith and committed following<br />
a new path. They left the corporate environment and start a<br />
company to produce compostable plastics items.<br />
Due to their science-based background, they first started<br />
studying this technology, read specialized magazines like<br />
bioplastics MAGAZINE, and travelled to the USA and Europe<br />
to identify the main players and the commercial drivers<br />
of this new industry.<br />
Soon they were convinced of the potential of compostable<br />
plastics and acted accordingly. In 2009 they imported a<br />
couple of tonnes of Novamont’s MaterBi (Novara, Italy) and<br />
produced the first compostable bag in Chile. Since then,<br />
they have been preaching about diverting organic waste to<br />
create a healthy soil.<br />
In 2012, after a meeting with the CEO of BioBag<br />
International in the US and a subsequent visit to Chile,<br />
they got the license to produce biodegradable bags in Chile,<br />
under the BioBag World brand (Askim, Norway).<br />
The HORECA Business<br />
As you can probably imagine, the first years were<br />
like preaching in the desert, nobody even knew<br />
the term “composting or compostable”. So-called<br />
Oxo-Biodegradable products were the preferred alternative<br />
for the ecological firms.<br />
Until one day Sodexo Chile (Santiago, Chile) asked for<br />
their bags to start diverting the organic waste produced<br />
in the casino of Nestle Savory (Vevey, Switzerland), to a<br />
composting facility. That transaction gave them the support<br />
to develop an aggressive campaign aimed at the HORECA<br />
industry. Due to the quality of their products and services,<br />
and a well-structured alliance with companies that<br />
recollect solid items for recycling from local industries and<br />
with Sodexo Chile, they got all the Nestle plants and their<br />
corporate building in Chile.<br />
Then Aramark (Philadelphia, PA, USA) and other Chilean<br />
companies started to offer the recollection of organic waste<br />
to their customers because if you recycle organic waste,<br />
you increase the amount of overall recycled material,<br />
which also helps you to comply with legislation. These<br />
initiatives consolidated their HORECA business, which now<br />
has more than 110 different customers, including Hotels,<br />
Restaurants, and Food producers.<br />
Residential Business<br />
However, the greatest amount of organic waste is<br />
produced at homes, not in restaurants, hotels, or other<br />
HORECA businesses. Therefore, the next step seemed<br />
obvious, and at the end of 2018, they decided to support the<br />
development of the incipient curb side composting business<br />
in Chile.<br />
To do it, BioBag Chile took 3 key initiatives:<br />
• They built an alliance with the leading curb side<br />
composter at that time Sr Compost (Santiago, Chile).<br />
• They created an Instagram account (@BioBag_chile).<br />
• They started to commercialize the bags on an<br />
e-commerce site focused on sustainable products.<br />
• Three years later and a good amount of investment and<br />
commitment allow them to have:<br />
• A network of 60 small businesses all over Chile, from<br />
the desert of Atacama to the Patagonia, that offers the<br />
service to recover and compost domiciliary organic<br />
waste.<br />
• A community of 33.100 followers on Instagram. Of which<br />
70 % are women between 24 and 44 years old.<br />
• More than six e-commerce websites selling BioBag<br />
products.<br />
Drop-off Sites<br />
In July 2019 they started a new way to encourage people<br />
to modify their behaviour to better manage their organic<br />
waste at home.<br />
The Chilean duo started a free drop-off site at the<br />
municipality of Providencia in Santiago, which worked<br />
every Sunday from 10 am to 2 pm. Organic waste would<br />
be accepted if it was in a BioBag bag. On the first Sunday,<br />
they only collected 200 kilos. Less than half a year later they<br />
were collecting 4 tonnes every Sunday, with more than 1.500<br />
families going to drop-off their organic waste.<br />
Due to the pandemic, they had to close the drop-off site<br />
until December 2021. Currently, there are two free drop-off<br />
sites at the Municipality of Ñuñoa, and another one in the<br />
Municipality of Providencia at Santiago, a city of seven million<br />
people. Things are starting to pick up again, on Sunday, May<br />
15th, they recovered three tonnes of organic waste.<br />
44 bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17
Market<br />
The key takeaways of the domiciliary business<br />
are:<br />
• They supported the creation of an infrastructure to<br />
recycle organic waste from households, emulating the<br />
way that nature works. Because nature knows no waste,<br />
everything created later biodegrades in a natural manner.<br />
• They have helped to create a USD 1.4 million annually for<br />
small business partners that charge USD 20 per month<br />
for their service to 6.000 households.<br />
• And most importantly: they helped people to be part of<br />
the solution, by providing an infrastructure that works,<br />
(recollect, and compost) – and people are eager to<br />
participate. Good infrastructure drives behaviour!<br />
Next step: Agriculture Business<br />
However, the dream team from Chile are not done yet!<br />
This September, they will start to implement the first<br />
pilots using BioAgri mulch, the MaterBi product to control<br />
weeds for crops like strawberries and other agricultural<br />
products produced in Chile.<br />
As the bioplastics market is gaining traction in Chile, they<br />
aim to keep their leadership position by being trailblazers<br />
in new areas. Chile is the largest exporter of fruits in<br />
the southern hemisphere and has to comply with all the<br />
regulations in Europe and other geographies – and Rodrigo<br />
and Augusto are up for the challenge. AT<br />
https://www.biobag.cl/<br />
8–9<br />
MARCH<br />
2023<br />
Cologne (Germany)<br />
Hybrid Event<br />
SAVE THE DATE<br />
cellulose-fibres.eu<br />
Cellulose Fibres Conference, the fastest growing<br />
fibre group in textiles, the largest investment<br />
sector in the bio-based economy and the solution<br />
to avoid microplastics<br />
bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17 45
CCU<br />
Carbon dioxide utilization –<br />
an opportunity for plastics<br />
Carbon dioxide utilization (CO 2<br />
U) technologies are a<br />
sub-set of carbon capture utilization and storage<br />
(CCUS) technologies and refer to the productive use of<br />
anthropogenic CO 2<br />
to make value-added products such as<br />
building materials, synthetic fuels, chemicals, and plastics.<br />
CCUS have been deployed around the world at large-scale<br />
and are seen as a crucial tool to decarbonize the world’s<br />
economy. As well as storing CO 2<br />
in the subsurface, there has<br />
been increasing interest in its utilization. CO 2<br />
U can promote<br />
not only a more circular economy but also, in some cases,<br />
result in products with enhanced properties or processes<br />
with lower feedstock costs.<br />
The CO 2<br />
U industry has gained momentum as a solution<br />
to achieve the world’s ambitious climate goals. Many precommercial<br />
projects are currently operating or under<br />
construction, mostly concentrated in Europe and North<br />
America, with more in the pipeline supported by public and<br />
private investments. Although still in its infancy, the market<br />
pull is coming from the users – businesses and individuals<br />
are reportedly creating demand for low-carbon products.<br />
The options are diverse<br />
Despite its potential to create a market for waste CO 2<br />
,<br />
not all CO 2<br />
U technologies are created equal. These systems<br />
face a range of economic, technical, and regulatory<br />
challenges which need to be carefully considered so that<br />
the technologies that actually provide climate benefits – and<br />
are economically viable – can be prioritized and pursued.<br />
For instance, for many CO 2<br />
U routes, the CO 2<br />
sequestration<br />
is only temporary with the CO 2<br />
utilized being released to the<br />
atmosphere once the product is consumed (e.g. CO 2<br />
-derived<br />
Emerging applications of CO 2<br />
utilization: inputs, manufacturing<br />
pathways, and products made from CO 2<br />
. Source: IDTechEx.<br />
fuels or proteins), whilst for others, the CO 2<br />
can be stored<br />
permanently (e.g. CO 2<br />
-derived building materials). On the<br />
economic side, many CO 2<br />
U pathways can be considerably<br />
more expensive than their fossil-based counterparts due to<br />
high energy requirements, low yields, or the need for other<br />
expensive feedstock (e.g. green hydrogen, catalysts).<br />
The highest potential areas<br />
Successful deployment for CO 2<br />
-based polymers saw<br />
considerable growth in recent years, especially in Europe<br />
and Asia, with more than 250.000 tonnes of CO 2<br />
already<br />
used in polymer manufacturing annually worldwide<br />
(based on currently operating plants). This sector is<br />
expected to continue to expand, even though its climate<br />
mitigation potential is limited, mainly due to its intrinsic<br />
low CO 2<br />
utilization ratio (volume of CO 2<br />
per volume of<br />
CO 2<br />
-derived product).<br />
Construction materials, fuels, and commodity chemicals<br />
(e.g. methanol, ethanol, olefins) offer vast potential for<br />
CO 2<br />
utilization, but this will not be realized without the<br />
development of an extensive CO 2<br />
network linking capture<br />
sites to usage sites, widespread deployment of clean energy,<br />
or regulatory support (e.g. sustainable fuel mandates).<br />
CO 2<br />
-derived construction products in particular – such as<br />
concrete and aggregates – are set to gain considerable<br />
market share due to their helpful thermodynamics and<br />
ability to sequester CO 2<br />
permanently.<br />
How to make polymers from CO 2<br />
?<br />
There are at least three major pathways to convert CO 2<br />
into polymers: electrochemistry, biological conversion, and<br />
thermocatalysis. The latter is the most mature CO 2<br />
-utilization<br />
technology, where CO 2<br />
can either be utilized directly to yield<br />
CO 2<br />
-based polymers, most notably biodegradable linearchain<br />
polycarbonates (LPCs), or indirectly, through the<br />
production of chemical precursors (building blocks such as<br />
methanol, ethanol, acrylate derivatives, or mono-ethylene<br />
glycol [MEG]) for polymerization reactions.<br />
LPCs made from CO 2<br />
include polypropylene carbonate<br />
(PPC), polyethylene carbonate (PEC), and polyurethanes<br />
(PUR), PUR being a major market for CO 2<br />
-based polymers,<br />
with applications in electronics, mulch films, foams,<br />
and in the biomedical and healthcare sectors. CO 2<br />
can<br />
comprise up to 50 % (in weight) of a polyol, one of the main<br />
components in PUR. CO 2<br />
-derived polyols (alcohols with two<br />
or more reactive hydroxyl groups per molecule) are made by<br />
combining CO 2<br />
with cyclic ethers (oxygen-containing, ringlike<br />
molecules called epoxides). The polyol is then combined<br />
with an isocyanate component to make PUR.<br />
Companies such as Econic (Amsterdam, the Netherlands),<br />
Covestro (Leverkusen, Germany, see p. 10), and Aramco<br />
Performance Materials (Dhahran, Saudi Arabia) (with<br />
intellectual property acquired from Novomer – Rochester,<br />
NY, USA) have developed novel catalysts to facilitate<br />
46 bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17
CCU<br />
Pathways to polymers from CO 2<br />
.<br />
CO 2<br />
-based polyol manufacturing. Fossil inputs are still<br />
necessary through this thermochemical pathway, but<br />
manufacturers can replace part of it with waste CO 2<br />
,<br />
potentially saving on raw material costs.<br />
In the realm of emerging technologies, chemical<br />
precursors for CO 2<br />
-based polymers can be obtained<br />
through electrochemistry or microbial synthesis. Although<br />
electrochemical conversion of CO 2<br />
into chemicals is at<br />
an earlier stage of development, biological pathways are<br />
more mature, having reached the early-commercialization<br />
stage. Recent advances in genetic engineering and process<br />
optimization have led to the use of chemoautotrophic<br />
microorganisms in synthetic biological routes to convert<br />
CO 2<br />
into chemicals, fuels, and even proteins.<br />
Unlike thermochemical synthesis, these biological<br />
pathways generally use conditions approaching ambient<br />
temperature and pressure, with the potential to be<br />
less energy-intensive and costly at scale. Notably, the<br />
California-based start-up Newlight (Huntington Beach,<br />
USA) is bringing into market a direct biological route<br />
to polymers, where its microbe turns captured CO 2<br />
,<br />
air, and methane into polyhydroxybutyrate (PHB), an<br />
enzymatically degradable polymer.<br />
Currently, the scale of CO 2<br />
-based polymer manufacturing<br />
is still minor compared to the incumbent petrochemical<br />
industry, but there are already successful commercial<br />
examples. One of the largest volumes available is aromatic<br />
polycarbonates (PC) made from CO 2<br />
, being developed by<br />
Asahi Kasei (Tokyo, Japan) in Taiwan since 2012. More<br />
recently, the US-based company LanzaTech (Skokie, IL) has<br />
successfully established partnerships with major brands<br />
such as Unilever (London, UK), L’Oréal (Clichy, France), On<br />
(Zurich, Switzerland), Danone (Paris, France), Zara (Arteixo,<br />
Spain, see. p. 41) and Lulumelon (Vancouver, Canada)<br />
to use microbes to convert captured carbon emissions<br />
from industrial processes into polymer precursors –<br />
ethanol and MEG – for manufacturing of packaging items,<br />
shoes, and textiles.<br />
The niche areas<br />
The solid carbon (e.g. carbon nanotubes, carbon fibre,<br />
diamonds) and protein sectors will remain niche applications<br />
of CO 2<br />
utilization, despite their high market value, due to,<br />
respectively, the small size of the market (in volumes) and<br />
fierce competition from incumbents. Waste CO 2<br />
utilization<br />
in algae cultivation is still in the early stages, and many<br />
hurdles need to be addressed before commodity-scale<br />
applications become a reality.<br />
Questions remain<br />
Although the idea of reusing waste greenhouse gases<br />
as raw material seems like a win-win proposition, many<br />
viability questions arise for each CO 2<br />
utilization pathway.<br />
Will it truly lead to emission reductions? What are the<br />
financial and practical barriers to its commercialization?<br />
Can it scale to address climate change meaningfully? These<br />
are some of the tough questions IDTechEx addressed in the<br />
latest report Carbon Dioxide (CO 2<br />
) Utilization <strong>2022</strong>–2<strong>04</strong>2:<br />
Technologies, Market Forecasts, and Players.<br />
The report provides a comprehensive outlook of the global<br />
CO 2<br />
utilization industry, with an in-depth analysis of the<br />
technological, economic, and environmental aspects that<br />
are set to shape this emerging market over the next twenty<br />
years. IDTechEx considers CO 2<br />
use cases in enhanced oil<br />
recovery, building materials, liquid and gaseous fuels,<br />
polymers, chemicals, and biological yield-boosting (crop<br />
greenhouses, algae, and fermentation), exploring the<br />
technology innovations and opportunities within each area.<br />
The report also includes a twenty-year granular forecast<br />
for the deployment of eleven CO 2<br />
U product categories,<br />
alongside 20+ interview-based company profiles.<br />
The bottom line<br />
Not all CO 2<br />
-utilization pathways are equally beneficial<br />
to climate goals and not all will be economically scalable.<br />
Scarce resources that have alternative uses must be<br />
allocated where they are most likely to generate economic<br />
value and climate change mitigation. As the world’s thirst<br />
for plastics does not seem to fade, a circular carbon<br />
economy may help maintain people’s lifestyles by fostering<br />
a petrochemical industry that sees waste CO 2<br />
as a<br />
viable feedstock. AT<br />
The complete report can be purchased at<br />
www.idtechex.com<br />
bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17 47
Basics<br />
PEF: the new kid on the block<br />
What is it and when can we expect commercial material?<br />
Consumers and governments across the globe are<br />
putting increasing pressure on brands, retailers, and<br />
the chemical industry to reduce their carbon footprints<br />
and embrace renewables and the circular economy.<br />
As plastics and the monomers from which they are<br />
produced represent about 80 % of the volume of the chemical<br />
industry (400 million tonnes production per year, excluding<br />
recycled plastics, fibres and thermosets (such as rubbers<br />
for tires). Several plastics with large volume potential have<br />
been commercialized or are close to being commercialized<br />
(for example PLA, PBS, PHA’s, bio-PET, bio-PE, and PEF).<br />
Avantium is an Amsterdam-based technology company that<br />
has been working on the commercialization of PEF and its<br />
two monomers furandicarboxylic acid (FDCA) and mono<br />
ethylene glycol (MEG) since 2005. In a broader perspective,<br />
Avantium offers unique technological solutions to address<br />
the global need to reduce plastic waste, tackle climate<br />
change, and transition into a circular, sustainable biobased<br />
economy. The goal is to make economically competitive and<br />
scalable chemicals and materials that are produced based<br />
on renewable feedstocks, fully (closed-loop) recyclable,<br />
with a significantly lower carbon footprint, and with superior<br />
performance relative to the petroleum-based alternatives.<br />
The YXY ® plants-to-plastics technology catalytically<br />
converts plant-based sugars into FDCA and PEF<br />
(polyethylene furanoate), a novel, first-in-class 100 % plantbased<br />
polyester. PEF is a 100 % recyclable plastic, with<br />
superior performance properties (improved oxygen, CO 2<br />
and moisture barrier, thermal and mechanical properties)<br />
compared to today’s widely used petroleum-based PET and<br />
other packaging materials.[1]<br />
Avantium has ongoing partnerships to develop, scale<br />
and commercialize the FDCA and PEF technology with<br />
multiple players throughout the value chain; from feedstock<br />
providers to converters and global consumer brands. A good<br />
example is our collaboration is PEFerence, a consortium of<br />
organizations aiming to replace a significant share of fossilbased<br />
polyesters with the 100 % plant-based PEF. Another<br />
example is the Paper Bottle Project (Paboco – Slangerup,<br />
Denmark), an innovation community joining leading brands<br />
that wish to develop a paper bottle.<br />
By:<br />
Gert-Jan M. Gruter<br />
CTO Avantium<br />
Professor Industrial Sustainable Chemistry<br />
University of Amsterdam<br />
PEF will provide the Paper Bottle with the high barrier<br />
properties needed for beverages such as beer and<br />
carbonated soft drinks. Recently, the first commercial<br />
paper bottles with PEF have been produced and consumers<br />
were for the first time ever able to drink beer from a<br />
PEF-based bottle.<br />
Next to PEF for bottles, the development of PEF for<br />
fibres is seeing an acceleration via the so-called PEF<br />
Textile Community with the five reputable global companies<br />
Antex (Anglès, Spain), BekaertDeslee (Waregem, Belgium),<br />
Chamatex (Ardoix, France), Kvadrat (Ebeltoft, Denmark),<br />
and Salomon (Annecy, France) (see also our news from<br />
21. June <strong>2022</strong>). Avantium and Antex have already worked<br />
together on producing yarns made from PEF and the other<br />
community partners will use these PEF yarns to develop<br />
various PEF fabric applications in different segments.<br />
The YXY Technology is the most advanced technology for<br />
PEF production across the sector and the first commercial<br />
production of FDCA and PEF is expected to begin in 2024,<br />
from the 5,000 tonnes per year FDCA Flagship Plant in<br />
Delfzijl, the Netherlands. A strong ecosystem of partners<br />
was established throughout the PEF value chain for the<br />
Flagship Plant. In Q1 <strong>2022</strong>, five offtake commitments were<br />
secured, representing over 50 % of the total Flagship Plant<br />
capacity. Contracts were signed with specialty chemical<br />
company Toyobo (Osaka, Japan), specialty polyester film<br />
producer Terphane (Bloomfield, NY, USA), beverage<br />
bottling company Refresco (Rotterdam, the Netherlands),<br />
international rigid packaging supplier Resilux (Wetteren,<br />
Belgium), and an undisclosed major global food & beverage<br />
brand owner.<br />
48 bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17
Basics<br />
agri crops<br />
=Avanum technology<br />
sugars<br />
I<br />
FDCA<br />
PEF<br />
packaging<br />
non-food biomass<br />
texles<br />
forestry &agri<br />
waste<br />
II<br />
plantMEG<br />
100% plant-based<br />
film<br />
closed-loop<br />
recycling /reuse<br />
FEEDSTOCK CHEMICALS PLASTICS ENDMARKETS<br />
Figure 1: Overview of the Avantium Technology value chain from feedstock towards FDCA and PEF together with the Dawn Technology for<br />
industrial sugars, the Ray Technology for plantMEG and the latter two together for PEF.<br />
Three key parameters play an important role in<br />
determining the ultimate commercial potential of a<br />
new process technology for a monomer: (1) estimated<br />
production cost at various stages required up to and<br />
including full commercial scale (2) product performance<br />
and (3) ecological footprint. Many developments, certainly<br />
in a start-up environment, focus on the chance of technical<br />
success first and foremost. Technically, conversions can<br />
often be done but the better question is if they can be done<br />
at a competitive production cost.<br />
As drop-in products cannot compete on performance<br />
(the molecules are the same), it is required that they can<br />
eventually compete on price. A business case cannot<br />
be based on a green premium at full commercial scale,<br />
although there are examples that at an intermediate scale a<br />
green premium can be realized as long as there is potential<br />
for further cost reduction in subsequent scale up. As an<br />
example, biobased ethylene glycol, one of the monomers<br />
of PET, has seen a 20 - 30 % green premium, which was<br />
recovered by major brands such as The Coca-Cola Company<br />
and Danone through marketing a “Plant Bottle” or “Bouteille<br />
Vegetal”, resulting in additional market share in the bottled<br />
water field.<br />
From an atom efficiency or mass yield point of view, there<br />
is a very important difference between fossil hydrocarbon<br />
feedstock and biobased carbohydrate feedstock (glucose<br />
is the most abundant organic molecule on earth).<br />
Hydrocarbons can be cracked into various small monomers<br />
or monomer precursors without significant mass losses:<br />
ethylene, propylene, butadiene, styrene, and xylene<br />
are typical examples. When functionalizing monomer<br />
precursors with heteroatoms, we are adding mass, which<br />
really helps the economics.<br />
Hydrocarbons such as ethylene, propylene, and paraxylene<br />
are therefore very logical products to produce from<br />
oil or (shale) as feedstock. The downstream deployment of<br />
these commodity monomers to polymeric materials and<br />
the application of the resulting plastics is well developed<br />
at tens of millions of tonnes global annual production<br />
volumes. Therefore, when we talk about shifting to<br />
biobased monomers and polymeric materials we tend<br />
to prefer to produce the same molecules but now from<br />
glucose (the central – from a volume point of view most<br />
important – biobased starting material for a biobased<br />
economy). However, unless we make use of the functionality<br />
in these sugars (such as making mono ethylene glycol in a<br />
Avantium’s Ray Technology is a highly efficient process that converts plant-based sugars into Ray plantMEG<br />
in a single process step. Mono ethylene glycol (MEG) is an important chemical building block for PET or PEF<br />
resin for bottles and packaging; fibres for apparel, furniture, and automotive; and solvents (e.g. paint and<br />
coatings), and coolants. The Ray Technology is currently scaled-up with a demonstration plant in Delfzijl, the<br />
Netherlands which was successfully completed and started up and commissioned in 2020. In addition, Dawn<br />
Technology enables the conversion of agricultural and forestry residues (wood chips) in a staged hydrolysis to<br />
high-value chemicals and materials such as furfural from hardwood hemicellulose and HMF derivatives for FDCA<br />
production. Biorefining is the sustainable way to produce the biobased industrial sugar feedstock of the future.<br />
Avantium’s Volta Technology is a platform technology that uses electrochemistry to convert CO 2<br />
to high-value<br />
products and chemical building blocks such as oxalic acid, glyoxylic acid, glycolic acid, and ethylene glycol. These<br />
products are predominantly used in cosmetics and polyesters. Interesting polyesters that were very difficult or<br />
impossible to produce with sufficiently high molecular weight in the past have been produced in a collaboration<br />
with the University of Amsterdam (the Netherlands).[2,3]<br />
bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17 49
Basics<br />
single step from glucose), typical oil/gas-based drop-ins such<br />
as ethylene (for PE), propylene (for PP), styrene (for PS), and<br />
terephthalic acid (for PET) will in the long term not be the way<br />
to go.<br />
As an example, let’s compare the best route (from<br />
an atom efficiency point of view) to make the PET<br />
monomer terephthalic acid (TPA; C 8<br />
H 6<br />
O 4<br />
) from C6 sugar<br />
(glucose; C 6<br />
H 12<br />
O 6<br />
) with making the PEF monomer<br />
furandicarboxylic acid (FDCA; C 6<br />
H 4<br />
O 5<br />
) from the same starting<br />
material. For TPA, the cycloaddition of dimethylfuran (DMF)<br />
with ethylene (see Figure 2) seems the best atom efficient<br />
route. Interestingly, both routes go via the same intermediate,<br />
namely 5-(hydroxymethyl)furfural (HMF).<br />
When making DMF from HMF we will require three<br />
equivalents of hydrogen. This hydrogen can be obtained<br />
from glucose via steam reforming but for this, we need<br />
also about half a glucose molecule. Thus, when comparing<br />
FDCA and TPA from glucose, in the best case we need one<br />
C6 sugar molecule to produce one FDCA molecule and we<br />
need two C6 sugar molecules to produce bio-TPA.<br />
Because FDCA is not the same as TPA, as a consequence,<br />
their polymers PEF and PET are not the same. This<br />
allows for finding performance features for the new<br />
material that provides a performance advantage over PET.<br />
PEF is a 100 % biobased, 100 % recyclable plastic<br />
with superior performance properties when applied in<br />
OH<br />
PEF<br />
fermentaon<br />
2CO 2 +2CH 2 CH 2 OH 2H 2 C=CH 2 +2H 2 O<br />
(ethanol) (ethylene)<br />
H 2 C=CH 2<br />
-H 2 O<br />
p-xylene<br />
PET<br />
Figure 2: glucose can be converted in 2 steps (via fructose) to HMF, a common intermediate to FDCA (top) and TPA (bottom). HMF can be<br />
oxidized to FDCA (PEF monomer) in one step or can be converted in three steps to TPA via dimethylfuran (DMF) and p-xylene. For producing<br />
p-xylene, also one equivalent of ethylene is required. Bio-ethylene is also obtained from glucose in 2 steps via ethanol.<br />
In Figure 2, it is indicated that HMF can either be oxidized<br />
in one step to FDCA or it can be hydrogenated to DMF.<br />
DMF can subsequently react with ethylene in a Diels-Alder<br />
cycloaddition reaction to form a bicyclic intermediate adduct,<br />
which eliminates water to form para-xylene (PX) in one<br />
concerted step. In order for the PX to be 100 % biobased,<br />
the ethylene used in the cycloaddition needs to be biobased<br />
too. This ethylene will require half of a glucose molecule as<br />
feedstock (glucose fermentation gives 2 ethanol and 2 CO 2<br />
.<br />
The two ethanol molecules are dehydrated to two ethylene<br />
molecules).<br />
PX can be oxidized with air (oxygen) in a third process step<br />
to TPA, of which more than 70 million tonnes are produced<br />
annually, mainly to produce PET for fibres (textiles) and<br />
bottles. Modern TPA plants consist of 1,000 m 3 CSTR reactors,<br />
producing more than 1 million tons per year in a single line<br />
making it almost impossible to compete on cost with a small<br />
volume bio-based PX stream. Of course, bio-PX can be mixed<br />
with fossil PX but the large brands do not like a mass balance<br />
based certificate system. They like to print the actual biobased<br />
content on the bottle label!<br />
bottle applications. These properties make PEF an attractive<br />
alternative to PET and other packaging materials such as<br />
aluminium, glass, and cartons. PEF has 10x better oxygen<br />
barrier and more attractive thermal (12 °C higher Tg) and<br />
mechanical properties (50 % higher modulus) compared to<br />
PET and offers a 50 - 70 % reduced carbon footprint when<br />
compared to PET at industrial scale.<br />
www.avantium.com<br />
References<br />
[1] De Jong, E., Visser, H.A., Sousa Dias, A., Harvey C., Gruter G.J.M.<br />
Polymers <strong>2022</strong>, 14, 943. The Road to Bring FDCA and PEF to the Market.<br />
[2] Murcia Valderrama, M.A., van Putten R.-J., Gruter G.-J.M. ACS Appl.<br />
Polym. Mater. 2020, 2, 2706. PLGA Barrier Materials from CO2. The<br />
influence of Lactide Comonomer on Glycolic Acid Polyesters.<br />
[3] Wang Y., Davey C.J.E., van der Maas K., van Putten R.-J., Tietema A.,<br />
Parsons J.R., Gruter G.-J. M. Science of the Total Environment <strong>2022</strong>, 815<br />
152781. Biodegradability of novel high Tg poly(isosorbide-co-1,6-hexanediol)<br />
oxalate polyester in soil and marine environments.<br />
50 bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17
Download the free<br />
bioplastics MAGAZINE<br />
App!<br />
Automotive<br />
Our free Android and iOS App lets you read<br />
bioplastics MAGAZINE on your mobile device.<br />
You can easily read bioplastics MAGAZINE not only on your smartphone, but on your tablet as well.<br />
NEW ! Our 15 th anniversary gift to you:<br />
Read all issues back to 2006 on your mobile device*.<br />
Try it now! Go to the Google Play Store or Apple App-Store search for "bioplasticsmagazine".<br />
The QR Code will lead you to the respective store automatically.<br />
You can also check out the<br />
new ePaper webkiosk at:<br />
https://epaper.bioplasticsmagazine.com<br />
*: (may become a paid service after <strong>2022</strong>)<br />
bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17 51
Automotive<br />
10<br />
Years ago<br />
Published in<br />
bioplastics MAGAZINE<br />
Plant-based<br />
carbohydrates<br />
MMF<br />
FDCA<br />
70%<br />
30%<br />
Cover Story<br />
I<br />
n 2009 The Coca-Cola Company launched its PlantBottle,<br />
a (partially) bio-based plastic bottle for its Coca-Cola and<br />
Dasani brands. In the same year Frito Lay introduced a<br />
bio-based chips bag for SunChips. Recently Nike introduced<br />
its new bio-based GS football boot. The direction of major<br />
brand owners is to move away from petroleum based materials<br />
and they are ramping up their efforts to introduce renewable<br />
materials.<br />
Avantium, an innovative renewable chemicals company<br />
based in Amsterdam, the Netherlands, is commercializing<br />
a new bio-based polyester: polyethylene furanoate (PEF)<br />
for large applications such as bottles, films and fibers.<br />
With PEF’s exceptional barrier properties and increased<br />
heat resistance it has come on the radar screen of the<br />
leading brand owners in the beverage industry. Looking at<br />
its differentiating polymer properties, its cost competitive<br />
production process, and the strongly reduced carbon<br />
footprint, one must conclude that PEF has the potential to<br />
become the world’s next-generation polyester. In December<br />
2011 the Dutch company announced its development<br />
partnership with The Coca-Cola Company, followed by a<br />
similar agreement with Danone in March 2012, to develop<br />
and commercialize PEF bottles for carbonated soft drinks<br />
and water. With the support of these brand powerhouses in<br />
the beverage industry Avantium seems to be on a winning<br />
course to make PEF the new 100% renewable and recyclable<br />
standard for the polyester industry.<br />
The road to a new bioplastic<br />
The world’s<br />
next-generation polyester<br />
Avantium has a 12-year track record of discovering,<br />
developing and optimizing catalytic processes for the<br />
refinery, chemical and renewables industries. Using its<br />
advanced catalyst research technology, the company<br />
100% biobased polyethylene furanoate (PEF)<br />
has developed its YXY (pronounced ~iksy) technology, a<br />
proprietary process to convert plant based carbohydrates<br />
into building blocks for making bio-based plastics, biobased<br />
chemicals and advanced biofuels. The company is<br />
backed by an international group of venture capital firms,<br />
including Sofinnova Partners, Capricorn Cleantech, ING and<br />
Aescap. Avantium has been listed for two consecutive years<br />
as a global top 100 cleantech company.<br />
Over the past few years the company made significant<br />
progress in the development and commercialization of the<br />
YXY technology.<br />
The basic philosophy behind it is to develop products<br />
from renewable sources that compete both on price and<br />
on performance with petroleum-based products, while<br />
also having a superior environmental footprint. Built upon<br />
Avantium’s core capability of advanced catalysis R&D,<br />
this chemical catalytic process allows the production of<br />
cost-competitive next-generation plastic materials and<br />
chemicals. YXY’s main building block, 2,5-furandicarboxylic<br />
acid (FDCA), can be used as a replacement for terephthalic<br />
acid (TA).<br />
O<br />
HO<br />
Terephthalic acid<br />
(TA)<br />
OH<br />
O<br />
HO OH<br />
O<br />
Furan- dicarboxilic acid<br />
(FDCA)<br />
Avantium has announced collaborations with leading<br />
brands and industrial companies to create a strong demand<br />
for products based on YXY technology. In addition to the joint<br />
development programs for 100% bio-based PEF bottles,<br />
O<br />
By<br />
Peter Mangnus<br />
VP Partnering & Commercialisation YXY<br />
Avantium Chemicals BV<br />
Amsterdam, The Netherlands<br />
O<br />
Crude Oil<br />
similar contracts were signed with Solvay, Rhodia and<br />
Teijin Aramid for the creation of Furanic polyamide-based<br />
materials.<br />
In December 2011, Avantium officially opened its pilot<br />
plant at the Chemelot Campus in Geleen, the Netherlands.<br />
This pilot plant has been successfully started and is running<br />
24/7. Its main purpose is to demonstrate the PEF technology<br />
at scale but is also producing sufficient volumes of FDCA<br />
and PEF for application development.<br />
The first commercial plant will have a production capacity<br />
of around 50,000 tonnes per year. Preparations for this<br />
commercial production plant have already started, and<br />
Avantium expects the plant to come on stream in 2016. The<br />
company is in the process of securing the financial resources<br />
for the first commercial scale FDCA plant, after which it will<br />
announce the site location.<br />
PX<br />
PEF: the next generation polyester<br />
The focus is clearly set on PEF, a polyester-based<br />
on FDCA and MEG (monoethylene-glycol). When using<br />
bio-based MEG, PEF is a 100% bio-based alternative to<br />
PET. PEF can be applied to a wide variety of commercial<br />
uses, including bottles, textiles, food packaging, carpets,<br />
electronic materials and automotive applications. One of<br />
the benefits of PEF is that it can be processed in existing<br />
PET assets. Avantium has used an existing PET pilot plant<br />
to produce PEF at pilot plant scale and the company has<br />
used existing PET processing equipment such as PET blow<br />
molding machines and PET fiber spinning lines.<br />
PEF is in many ways similar to PET: it is a colorless<br />
and rigid material. However there are some remarkable<br />
differences between PEF and PET. PEF has a glass<br />
transition temperature of 86°C, which is 10-12°C higher<br />
TA<br />
30%<br />
MEG<br />
Cover Story<br />
Avantium’s YXY technology (in blue), the production chain of PEF versus PET<br />
14 bioplastics MAGAZINE [<strong>04</strong>/12] Vol. 7<br />
70%<br />
than PET. Its h<br />
packaging mat<br />
pasteurization.<br />
PEF. To any p<br />
properties stand<br />
PEF outperform<br />
– it shuts out o<br />
better; and wate<br />
the applications<br />
an unmet marke<br />
Table 1: PEF pro<br />
Prop<br />
Tg<br />
Tm<br />
HDT<br />
(@ 0.45 N/mm 2 ,<br />
CO 2<br />
barrier im<br />
Oxygen barrier<br />
Table 2: Unmet nee<br />
(* CSD = Carbonate<br />
CSD*<br />
Juices<br />
Vitamin Water<br />
Beer<br />
Milk<br />
Ketchup<br />
Coffee/Tea<br />
c<br />
w<br />
12 bioplastics MAGAZINE [<strong>04</strong>/12] Vol. 7<br />
52 bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17
Automotive<br />
In July <strong>2022</strong>, Peter Mangnus,<br />
Director Assets & Supply Chain,<br />
Avantium says:<br />
Avantium’s roadmap to PEF:<br />
PEF<br />
PET<br />
Cover Story<br />
Bottles<br />
Fibers<br />
Film<br />
Headquartered in Amsterdam, Avantium<br />
is an innovation-driven company dedicated<br />
to developing and commercialising breakthrough,<br />
sustainable chemical technologies.<br />
Its most advanced technology is the YXY ®<br />
Technology that catalytically converts plantbased<br />
sugars into FDCA (furandicarboxylic<br />
acid), a main building block of PEF (polyethylene<br />
furanoate). Over the last ten years, PEF has<br />
attracted the enthusiasm and support of many key<br />
players – from global commercial players as well as<br />
governments and financial partners.<br />
igher heat resistance makes PEF a versatile<br />
erial, for example, for hot fill or in-container<br />
Table 1 presents additional properties for<br />
ackaging expert PEF’s remarkable barrier<br />
out as a significant improvement over PET.<br />
s the barrier properties of PET in every way<br />
xygen 6-10x better; carbon dioxide is 2-4x<br />
r vapour 2x better. Table 2 shows some of<br />
where these improvements can help satisfy<br />
t need.<br />
perties<br />
erty PEF (relative to PET)<br />
86°C (Higher 11°C)<br />
235°C (Lower 30°C)<br />
-B<br />
76°C (cf. 64°C for PET)<br />
ASTM E2092)<br />
provement 2-4x<br />
improvement 6-10x<br />
ds in PET packaging<br />
d Soft Drinks)<br />
Unmet need for packaging<br />
CO 2 O 2 H 2 O<br />
x<br />
x<br />
x<br />
x x<br />
x<br />
x x<br />
x x<br />
For brand owners and packaging developers the improved<br />
barrier properties of PEF offer a range of innovation<br />
opportunities such as the extension of shelf life, further<br />
light weighting of bottles, the packaging of smaller volume<br />
carbonated drinks, and the replacement of glass by PEF for<br />
oxygen sensitive products. In a fast growing category of plastic<br />
packaging materials PEF offers the opportunity to increase<br />
plastic packaging penetration in a number of attractive market<br />
segments.<br />
PEF’s strongly reduced carbon footprint<br />
To assess the environmental footprint of YXY technology,<br />
Avantium is working with the Copernicus Institute at Utrecht<br />
University, the Netherlands, an independent organization<br />
specialized in making Life-Cycle-Analysis (LCA). Comparing<br />
YXY technology for making PEF with petroleum based PET, the<br />
Institute made a cradle-to-grave assessment of non-renewable<br />
energy use (NREU) and greenhouse gas (GHG) emissions<br />
(Energy Environ. Sci., 2012, 5, 6407–6422). The results of this<br />
assessment demonstrated that the production of PEF reduces<br />
GHG emissions by 50-70% compared to PET and yields a 40-<br />
50% reduction in NREU. The YXY technology platform is still in<br />
pilot development, so the ultimate reduction in non-renewable<br />
energy use and GHG emission may be even larger, if additional<br />
improvements in the process can be realized.<br />
Renewable feedstock<br />
The technology introduced here is a catalytic technology that<br />
converts plant-based carbohydrates into Furanics building<br />
blocks. The most important monomer is FDCA which is the key<br />
building block for the production of PEF. Like a number of other<br />
companies in the renewable chemical industry, Avantium is<br />
following a feedstock flexibility strategy, meaning that it can use<br />
different types of feedstock that are available today (corn, sugar<br />
cane, sugar beet) and feedstock that will become available in<br />
the future (agricultural waste, forest residues, waste paper,<br />
etc.). The ultimate choice of feedstock will depend on the<br />
geographical location of the production plant, the availability of<br />
feedstock, its sustainability and economic factors. Avantium is<br />
bioplastics MAGAZINE [<strong>04</strong>/12] Vol. 7 13<br />
Recyclable and renewable<br />
To successfully commercialize PEF bottles it is essential<br />
that PEF can be integrated into the existing infrastructure<br />
for the collecting and recycling of existing plastics.<br />
Avantium is working with its development partners to fully<br />
explore the recycling of PEF, and will engage with partners<br />
in the recycling community to ensure that PEF bottles can<br />
be recycled for different applications. Preliminary tests<br />
have demonstrated that PEF recycling will be very similar<br />
to PET recycling, by grinding and re-extruding the polymer<br />
(primary recycling), by remelting post-consumer waste<br />
followed by solid-state processing (secondary recycling)<br />
and by depolymerization through hydrolysis, alcoholysis, or<br />
glycolysis followed by repolymerization (tertiary recycling).<br />
Conclusion<br />
Where many bioplastics companies are pursuing biobased<br />
drop-in materials (bio-based versions of products<br />
that are made today from fossil resources, such as biopolyethylene,<br />
or bio-PET) it is interesting to see the PEF<br />
developments at Avantium. Using its proprietary YXY<br />
technology, Avantium converts plant-based carbohydrates<br />
into FDCA, a green monomer, to make the new polyester<br />
called PEF. According to Avantium, PEF is not only a<br />
renewable and recyclable material, but is also has<br />
differentiating properties that create a range of exciting<br />
innovation opportunities. In particular PEF’s fascinating<br />
oxygen and carbon-dioxide barrier properties make it a<br />
very attractive material for bottle and film applications. The<br />
product is still in the development phase so there are still<br />
questions that need to be answered by the developers of<br />
80<br />
70<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
0<br />
5<br />
PET PET+ PEF PEF+<br />
Avantium has also begun construction on the<br />
world’s first FDCA Flagship Plant, planned to be<br />
completed by the end of 2023 and to be operational<br />
in 2024. This commercial facility is set to focus on<br />
high-value applications which can benefit<br />
from PEF’s powerful<br />
combination of sustainability<br />
and performance<br />
features. Avantium has<br />
already signed multiple<br />
offtake agreements for<br />
the Flagship Plant with<br />
prominent commercial<br />
companies such as with<br />
Carlsberg, Refresco and<br />
Sukano,<br />
The business model<br />
of the FDCA Flagship<br />
Plant is based on sales of<br />
FDCA and PEF to offtake<br />
partners. In addition, we<br />
intend to sell technology<br />
licenses to industrial collaborators.<br />
Today, Avantium’s PEF<br />
offers a unique solution to<br />
address the global need to<br />
reduce plastic waste, help<br />
tackle climate change and<br />
transition into a circular,<br />
sustainable biobased economy.<br />
actively working on the use of feedstock from second-generation<br />
PEF over the coming years. An example is the recycling of<br />
PEF: the integration of PEF into the existing recycle stream<br />
NREU<br />
Cover Story<br />
looks promising but will need to be carefully managed.<br />
4<br />
non-food crops to ensure that these are fully useable for the<br />
YXY technology. The company collaborates with a range of<br />
ompanies that work on the processing of non-food crops and<br />
aste streams into commercially viable carbohydrate streams.<br />
3<br />
2<br />
1<br />
CO 2<br />
> 50%<br />
reduction<br />
Avantium collaborates with leading brands and industrial<br />
companies to create a strong demand for biobased<br />
products based on its YXY technology. The company has<br />
already signed partnerships with The Coca-Cola Company<br />
and Danone for the development of 100% biobased PEF<br />
bottles, and with Solvay, Rhodia and Teijin Aramid for the<br />
creation of Furanic polyamide-based materials. Bolstered<br />
by the already existing partnerships, Avantium is actively<br />
seeking other like-minded brands and companies to help to<br />
challenge the status quo.<br />
www.avantium.com<br />
www.yxy.com<br />
0<br />
PET PET+ PEF PEF+<br />
Comparison of PEF versus PET (revised 2010 PET data set)<br />
tinyurl.com/avantium2012<br />
NREU = non-renewable energy useage (GJ/tonne)<br />
CO 2 equivalents for GHG potential (tonne CO 2 equiv/tonne)<br />
PET+ and PEF+ means: biobased MEG<br />
bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17 53
Suppliers Guide<br />
1. Raw materials<br />
Zhejiang Huafon Environmental<br />
Protection Material Co.,Ltd.<br />
No.1688 Kaifaqu Road,Ruian<br />
Economic Development<br />
Zone,Zhejiang,China.<br />
Tel: +86 577 6689 0105<br />
Mobile: +86 139 5881 3517<br />
ding.yeguan@huafeng.com<br />
www.huafeng.com<br />
Professional manufacturer for<br />
PBAT /CO 2<br />
-based biodegradable materials<br />
Microtec Srl<br />
Via Po’, 53/55<br />
30030, Mellaredo di Pianiga (VE),<br />
Italy<br />
Tel.: +39 <strong>04</strong>1 5190621<br />
Fax.: +39 <strong>04</strong>1 5194765<br />
info@microtecsrl.com<br />
www.biocomp.it<br />
BIO-FED<br />
Branch of AKRO-PLASTIC GmbH<br />
BioCampus Cologne<br />
Nattermannallee 1<br />
50829 Cologne, Germany<br />
Tel.: +49 221 88 88 94-00<br />
info@bio-fed.com<br />
www.bio-fed.com<br />
Simply contact:<br />
Tel.: +49 2161 6884467<br />
suppguide@bioplasticsmagazine.com<br />
Stay permanently listed in the<br />
Suppliers Guide with your company<br />
logo and contact information.<br />
For only 6,– EUR per mm, per issue you<br />
can be listed among top suppliers in the<br />
field of bioplastics.<br />
AGRANA Starch<br />
Bioplastics<br />
Conrathstraße 7<br />
A-3950 Gmuend, Austria<br />
bioplastics.starch@agrana.com<br />
www.agrana.com<br />
Arkema<br />
Advanced Bio-Circular polymers<br />
Rilsan ® PA11 & Pebax ® Rnew ® TPE<br />
WW HQ: Colombes, FRANCE<br />
bio-circular.com<br />
hpp.arkema.com<br />
Tel: +86 351-8689356<br />
Fax: +86 351-8689718<br />
www.jinhuizhaolong.com<br />
ecoworldsales@jinhuigroup.com<br />
Xinjiang Blue Ridge Tunhe<br />
Polyester Co., Ltd.<br />
No. 316, South Beijing Rd. Changji,<br />
Xinjiang, 831100, P.R.China<br />
Tel.: +86 994 22 90 90 9<br />
Mob: +86 187 99 283 100<br />
chenjianhui@lanshantunhe.com<br />
www.lanshantunhe.com<br />
PBAT & PBS resin supplier<br />
Global Biopolymers Co., Ltd.<br />
Bioplastics compounds<br />
(PLA+starch, PLA+rubber)<br />
194 Lardproa80 yak 14<br />
Wangthonglang, Bangkok<br />
Thailand 10310<br />
info@globalbiopolymers.com<br />
www.globalbiopolymers.com<br />
Tel +66 81 915<strong>04</strong>46<br />
Kingfa Sci. & Tech. Co., Ltd.<br />
No.33 Kefeng Rd, Sc. City, Guangzhou<br />
Hi-Tech Ind. Development Zone,<br />
Guangdong, P.R. China. 510663<br />
Tel: +86 (0)20 6622 1696<br />
info@ecopond.com.cn<br />
www.kingfa.com<br />
For Example:<br />
39 mm<br />
Polymedia Publisher GmbH<br />
Dammer Str. 112<br />
41066 Mönchengladbach<br />
Germany<br />
Tel. +49 2161 664864<br />
Fax +49 2161 631<strong>04</strong>5<br />
info@bioplasticsmagazine.com<br />
www.bioplasticsmagazine.com<br />
BASF SE<br />
Ludwigshafen, Germany<br />
Tel: +49 621 60-99951<br />
martin.bussmann@basf.com<br />
www.ecovio.com<br />
Mixcycling Srl<br />
Via dell‘Innovazione, 2<br />
36<strong>04</strong>2 Breganze (VI), Italy<br />
Phone: +39 <strong>04</strong>451911890<br />
info@mixcycling.it<br />
www.mixcycling.it<br />
FKuR Kunststoff GmbH<br />
Siemensring 79<br />
D - 47 877 Willich<br />
Tel. +49 2154 9251-0<br />
Tel.: +49 2154 9251-51<br />
sales@fkur.com<br />
www.fkur.com<br />
Sample Charge:<br />
39mm x 6,00 €<br />
= 234,00 € per entry/per issue<br />
Sample Charge for one year:<br />
6 issues x 234,00 EUR = 1,4<strong>04</strong>.00 €<br />
Gianeco S.r.l.<br />
Via Magenta 57 10128 Torino - Italy<br />
Tel.+39011937<strong>04</strong>20<br />
info@gianeco.com<br />
www.gianeco.com<br />
Xiamen Changsu Industrial Co., Ltd<br />
Tel +86-592-6899303<br />
Mobile:+ 86 185 5920 1506<br />
Email: andy@chang-su.com.cn<br />
1.1 Biobased monomers<br />
1.2 Compounds<br />
GRAFE-Group<br />
Waldecker Straße 21,<br />
99444 Blankenhain, Germany<br />
Tel. +49 36459 45 0<br />
www.grafe.com<br />
The entry in our Suppliers Guide is<br />
bookable for one year (6 issues) and extends<br />
automatically if it’s not cancelled<br />
three months before expiry.<br />
www.facebook.com<br />
www.issuu.com<br />
www.twitter.com<br />
www.youtube.com<br />
PTT MCC Biochem Co., Ltd.<br />
info@pttmcc.com / www.pttmcc.com<br />
Tel: +66(0) 2 140-3563<br />
MCPP Germany GmbH<br />
+49 (0) 211 520 54 662<br />
Julian.Schmeling@mcpp-europe.com<br />
MCPP France SAS<br />
+33 (0)2 51 65 71 43<br />
fabien.resweber@mcpp-europe.com<br />
Earth Renewable Technologies BR<br />
Estr. Velha do Barigui 10511, Brazil<br />
slink@earthrenewable.com<br />
www.earthrenewable.com<br />
Trinseo<br />
1000 Chesterbrook Blvd. Suite 300<br />
Berwyn, PA 19312<br />
+1 855 8746736<br />
www.trinseo.com<br />
Green Dot Bioplastics Inc.<br />
527 Commercial St Suite 310<br />
Emporia, KS 66801<br />
Tel.: +1 620-273-8919<br />
info@greendotbioplastics.com<br />
www.greendotbioplastics.com<br />
54 bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17
Plásticos Compuestos S.A.<br />
C/ Basters 15<br />
08184 Palau Solità i Plegamans<br />
Barcelona, Spain<br />
Tel. +34 93 863 96 70<br />
info@kompuestos.com<br />
www.kompuestos.com<br />
NUREL Engineering Polymers<br />
Ctra. Barcelona, km 329<br />
50016 Zaragoza, Spain<br />
Tel: +34 976 465 579<br />
inzea@samca.com<br />
www.inzea-biopolymers.com<br />
a brand of<br />
Helian Polymers BV<br />
Bremweg 7<br />
5951 DK Belfeld<br />
The Netherlands<br />
Tel. +31 77 398 09 09<br />
sales@helianpolymers.com<br />
https://pharadox.com<br />
P O L i M E R<br />
GEMA POLIMER A.S.<br />
Ege Serbest Bolgesi, Koru Sk.,<br />
No.12, Gaziemir, Izmir 35410,<br />
Turkey<br />
+90 (232) 251 5<strong>04</strong>1<br />
info@gemapolimer.com<br />
http://www.gemabio.com<br />
eli<br />
bio<br />
Elixance<br />
Tel +33 (0) 2 23 10 16 17<br />
Tel PA du +33 Gohélis, (0)2 56250 23 Elven, 10 16 France 17 -<br />
UNITED<br />
elixbio@elixbio.com<br />
BIOPOLYMERS S.A.<br />
elixbio@elixbio.com/www.elixbio.com<br />
www.elixance.com - www.elixbio.com<br />
1.3 PLA<br />
TotalEnergies Corbion bv<br />
Stadhuisplein 70<br />
4203 NS Gorinchem<br />
The Netherlands<br />
Tel.: +31 183 695 695<br />
www.totalenergies-corbion.com<br />
PLA@totalenergies-corbion.com<br />
Sunar NP Biopolymers<br />
Turhan Cemat Beriker Bulvarı<br />
Yolgecen Mah. No: 565 01355<br />
Seyhan /Adana,TÜRKIYE<br />
info@sunarnp.com<br />
burc.oker@sunarnp.com.tr<br />
www. sunarnp.com<br />
Tel: +90 (322) 441 01 65<br />
Parque Industrial e Empresarial<br />
da Figueira da Foz<br />
Praça das Oliveiras, Lote 126<br />
3090-451 Figueira da Foz – Portugal<br />
Phone: +351 233 403 420<br />
info@unitedbiopolymers.com<br />
www.unitedbiopolymers.com<br />
1.5 PHA<br />
CJ White Bio – PHA Biopolymers<br />
www.cjbio.net<br />
hugo.vuurens@cj.net<br />
Albrecht Dinkelaker<br />
Polymer- and Product Development<br />
Talstrasse 83<br />
6<strong>04</strong>37 Frankfurt am Main, Germany<br />
Tel.:+49 (0)69 76 89 39 10<br />
info@polyfea2.de<br />
www.caprowax-p.eu<br />
Treffert GmbH & Co. KG<br />
In der Weide 17<br />
55411 Bingen am Rhein; Germany<br />
+49 6721 403 0<br />
www.treffert.eu<br />
Treffert S.A.S.<br />
Rue de la Jontière<br />
57255 Sainte-Marie-aux-Chênes,<br />
France<br />
+33 3 87 31 84 84<br />
www.treffert.fr<br />
www.granula.eu<br />
2. Additives/Secondary raw materials<br />
Suppliers Guide<br />
Sukano AG<br />
Chaltenbodenstraße 23<br />
CH-8834 Schindellegi<br />
Tel. +41 44 787 57 77<br />
Fax +41 44 787 57 78<br />
www.sukano.com<br />
Biofibre GmbH<br />
Member of Steinl Group<br />
Sonnenring 35<br />
D-84032 Altdorf<br />
Fon: +49 (0)871 308-0<br />
Fax: +49 (0)871 308-183<br />
info@biofibre.de<br />
www.biofibre.de<br />
Natureplast – Biopolynov<br />
11 rue François Arago<br />
14123 IFS<br />
Tel: +33 (0)2 31 83 50 87<br />
www.natureplast.eu<br />
TECNARO GmbH<br />
Bustadt 40<br />
D-74360 Ilsfeld. Germany<br />
Tel: +49 (0)7062/97687-0<br />
www.tecnaro.de<br />
Zhejiang Hisun Biomaterials Co.,Ltd.<br />
No.97 Waisha Rd, Jiaojiang District,<br />
Taizhou City, Zhejiang Province, China<br />
Tel: +86-576-88827723<br />
pla@hisunpharm.com<br />
www.hisunplas.com<br />
ECO-GEHR PLA-HI®<br />
- Sheets 2 /3 /4 mm – 1 x 2 m -<br />
GEHR GmbH<br />
Mannheim / Germany<br />
Tel: +49-621-8789-127<br />
laudenklos@gehr.de<br />
www.gehr.de<br />
1.4 Starch-based bioplastics<br />
BIOTEC<br />
Biologische Naturverpackungen<br />
Werner-Heisenberg-Strasse 32<br />
46446 Emmerich/Germany<br />
Tel.: +49 (0) 2822 – 92510<br />
info@biotec.de<br />
www.biotec.de<br />
Plásticos Compuestos S.A.<br />
C/ Basters 15<br />
08184 Palau Solità i Plegamans<br />
Barcelona, Spain<br />
Tel. +34 93 863 96 70<br />
info@kompuestos.com<br />
www.kompuestos.com<br />
Kaneka Belgium N.V.<br />
Nijverheidsstraat 16<br />
2260 Westerlo-Oevel, Belgium<br />
Tel: +32 (0)14 25 78 36<br />
Fax: +32 (0)14 25 78 81<br />
info.biopolymer@kaneka.be<br />
TianAn Biopolymer<br />
No. 68 Dagang 6th Rd,<br />
Beilun, Ningbo, China, 315800<br />
Tel. +86-57 48 68 62 50 2<br />
Fax +86-57 48 68 77 98 0<br />
enquiry@tianan-enmat.com<br />
www.tianan-enmat.com<br />
1.6 Masterbatches<br />
GRAFE-Group<br />
Waldecker Straße 21,<br />
99444 Blankenhain, Germany<br />
Tel. +49 36459 45 0<br />
www.grafe.com<br />
GRAFE-Group<br />
Waldecker Straße 21,<br />
99444 Blankenhain, Germany<br />
Tel. +49 36459 45 0<br />
www.grafe.com<br />
3. Semi-finished products<br />
3.1 Sheets<br />
Customised Sheet Xtrusion<br />
James Wattstraat 5<br />
7442 DC Nijverdal<br />
The Netherlands<br />
+31 (548) 626 111<br />
info@csx-nijverdal.nl<br />
www.csx-nijverdal.nl<br />
4. Bioplastics products<br />
Bio4Pack GmbH<br />
Marie-Curie-Straße 5<br />
48529 Nordhorn, Germany<br />
Tel. +49 (0)5921 818 37 00<br />
info@bio4pack.com<br />
www.bio4pack.com<br />
bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17 55
6.1 Machinery & moulds<br />
Suppliers Guide<br />
Plant-based and Compostable PLA Cups and Lids<br />
Great River Plastic Manufacturer<br />
Company Limited<br />
Tel.: +852 95880794<br />
sam@shprema.com<br />
https://eco-greatriver.com/<br />
Minima Technology Co., Ltd.<br />
Esmy Huang, Vice president<br />
Yunlin, Taiwan(R.O.C)<br />
Mobile: (886) 0-982 829988<br />
Email: esmy@minima-tech.com<br />
Website: www.minima.com<br />
w OEM/ODM (B2B)<br />
w Direct Supply Branding (B2C)<br />
w Total Solution/Turnkey Project<br />
Buss AG<br />
Hohenrainstrasse 10<br />
4133 Pratteln / Switzerland<br />
Tel.: +41 61 825 66 00<br />
info@busscorp.com<br />
www.busscorp.com<br />
6.2 Degradability Analyzer<br />
MODA: Biodegradability Analyzer<br />
SAIDA FDS INC.<br />
143-10 Isshiki, Yaizu,<br />
Shizuoka, Japan<br />
Tel:+81-54-624-6155<br />
Fax: +81-54-623-8623<br />
info_fds@saidagroup.jp<br />
www.saidagroup.jp/fds_en/<br />
7. Plant engineering<br />
nova-Institut GmbH<br />
Tel.: +49(0)2233-48-14 40<br />
E-Mail: contact@nova-institut.de<br />
www.biobased.eu<br />
Bioplastics Consulting<br />
Tel. +49 2161 664864<br />
info@polymediaconsult.com<br />
10. Institutions<br />
10.1 Associations<br />
BPI - The Biodegradable<br />
Products Institute<br />
331 West 57th Street, Suite 415<br />
New York, NY 10019, USA<br />
Tel. +1-888-274-5646<br />
info@bpiworld.org<br />
Michigan State University<br />
Dept. of Chem. Eng & Mat. Sc.<br />
Professor Ramani Narayan<br />
East Lansing MI 48824, USA<br />
Tel. +1 517 719 7163<br />
narayan@msu.edu<br />
IfBB – Institute for Bioplastics<br />
and Biocomposites<br />
University of Applied Sciences<br />
and Arts Hanover<br />
Faculty II – Mechanical and<br />
Bioprocess Engineering<br />
Heisterbergallee 12<br />
3<strong>04</strong>53 Hannover, Germany<br />
Tel.: +49 5 11 / 92 96 - 22 69<br />
Fax: +49 5 11 / 92 96 - 99 - 22 69<br />
lisa.mundzeck@hs-hannover.de<br />
www.ifbb-hannover.de/<br />
10.3 Other institutions<br />
Naturabiomat<br />
AT: office@naturabiomat.at<br />
DE: office@naturabiomat.de<br />
NO: post@naturabiomat.no<br />
FI: info@naturabiomat.fi<br />
www.naturabiomat.com<br />
EREMA Engineering Recycling Maschinen<br />
und Anlagen GmbH<br />
Unterfeldstrasse 3<br />
4052 Ansfelden, AUSTRIA<br />
Phone: +43 (0) 732 / 3190-0<br />
Fax: +43 (0) 732 / 3190-23<br />
erema@erema.at<br />
www.erema.at<br />
9. Services<br />
European Bioplastics e.V.<br />
Marienstr. 19/20<br />
10117 Berlin, Germany<br />
Tel. +49 30 284 82 350<br />
Fax +49 30 284 84 359<br />
info@european-bioplastics.org<br />
www.european-bioplastics.org<br />
GO!PHA<br />
Rick Passenier<br />
Oudebrugsteeg 9<br />
1012JN Amsterdam<br />
The Netherlands<br />
info@gopha.org<br />
www.gopha.org<br />
Natur-Tec ® - Northern Technologies<br />
4201 Woodland Road<br />
Circle Pines, MN 55014 USA<br />
Tel. +1 763.4<strong>04</strong>.8700<br />
Fax +1 763.225.6645<br />
info@naturtec.com<br />
www.naturtec.com<br />
NOVAMONT S.p.A.<br />
Via Fauser , 8<br />
28100 Novara - ITALIA<br />
Fax +39.0321.699.601<br />
Tel. +39.0321.699.611<br />
www.novamont.com6. Equipment<br />
Osterfelder Str. 3<br />
46<strong>04</strong>7 Oberhausen<br />
Tel.: +49 (0)208 8598 1227<br />
thomas.wodke@umsicht.fhg.de<br />
www.umsicht.fraunhofer.de<br />
Innovation Consulting Harald Kaeb<br />
narocon<br />
Dr. Harald Kaeb<br />
Tel.: +49 30-28096930<br />
kaeb@narocon.de<br />
www.narocon.de<br />
10.2 Universities<br />
Institut für Kunststofftechnik<br />
Universität Stuttgart<br />
Böblinger Straße 70<br />
70199 Stuttgart<br />
Tel +49 711/685-62831<br />
silvia.kliem@ikt.uni-stuttgart.de<br />
www.ikt.uni-stuttgart.de<br />
Green Serendipity<br />
Caroli Buitenhuis<br />
IJburglaan 836<br />
1087 EM Amsterdam<br />
The Netherlands<br />
Tel.: +31 6-24216733<br />
www.greenseredipity.nl<br />
Our new<br />
frame<br />
colours<br />
Bioplastics related topics, i.e.<br />
all topics around biobased<br />
and biodegradable plastics,<br />
come in the familiar<br />
green frame.<br />
All topics related to<br />
Advanced Recycling, such<br />
as chemical recycling<br />
or enzymatic degradation<br />
of mixed waste into building<br />
blocks for new plastics have<br />
this turquoise coloured<br />
frame.<br />
When it comes to plastics<br />
made of any kind of carbon<br />
source associated with<br />
Carbon Capture & Utilisation<br />
we use this frame colour.<br />
The familiar blue<br />
frame stands for rather<br />
administrative sections,<br />
such as the table of<br />
contents or the “Dear<br />
readers” on page 3.<br />
If a topic belongs to more<br />
than one group, we use<br />
crosshatched frames.<br />
Ochre/green stands for<br />
Carbon Capture &<br />
Bioplastics, e. g. PHA made<br />
from methane.<br />
Articles covering Recycling<br />
and Bioplastics ...<br />
Recycling & Carbon Capture<br />
We’re sure, you got it!<br />
56 bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17
3_06.20 2<br />
<strong>04</strong> / <strong>2022</strong><br />
Subscribe<br />
now at<br />
bioplasticsmagazine.com<br />
the next six issues for €179.– 1)<br />
Special offer<br />
for students and<br />
young professionals<br />
1,2) € 99.-<br />
2) aged 35 and below.<br />
Send a scan of your<br />
student card, your ID<br />
or similar proof.<br />
Event Calendar<br />
You can meet us<br />
EUBP Talk - Soil-biodegradable mulchfilm<br />
22.09.<strong>2022</strong>, online<br />
https://www.european-bioplastics.org/news/eubp-talk/<br />
Bioplastics Business Breakfast K‘<strong>2022</strong><br />
20 - 21 - 22 Oct. <strong>2022</strong>, Düsseldorf, Germany<br />
by bioplastics MAGAZINE<br />
www.bioplastics-breakfast.com<br />
Sustainability in Packaging Europe<br />
02.11. - <strong>04</strong>.11.<strong>2022</strong>, Barcelona, Spain<br />
https://www.sustainability-in-packaging.com/sustainability-inpackaging-europe<br />
17th European Bioplastics Conference<br />
06.11. - 07.11.<strong>2022</strong>, Berlin, Germany<br />
https://www.european-bioplastics.org/events/eubp-conference/<br />
The Greener Manufacturing Show<br />
09.11. - 10.11.<strong>2022</strong>, Cologe, Germany<br />
https://www.greener-manufacturing.com/welcome<br />
bio!TOY<br />
<strong>04</strong>.<strong>04</strong>. - 05.<strong>04</strong>.2023, Nuremberg, Germany<br />
by bioplastics MAGAZINE<br />
https://www.bio-toy.info<br />
Events<br />
daily updated eventcalendar at<br />
www.bioplasticsmagazine.com<br />
W.MATERBI.COM<br />
. is read in 92 countries<br />
bioplastics MAGAZINE Vol. 17<br />
Bioplastics - CO 2 -based Plastics - Advanced Recycling<br />
Basics<br />
Biocompatibility<br />
of PHA | 49<br />
Highlights<br />
Injection Moulding | 38<br />
Beauty & Healthcare | 17<br />
as melon skin<br />
... is read in 92 countries<br />
Bioplastics - CO 2 -based Plastics - Advanced Recycling<br />
.. is read in 92 countries<br />
bioplastics MAGAZINE Vol. 17<br />
Basics<br />
Highlights<br />
FDCA and PEF | 48<br />
... is read in 92 countries<br />
Cover Story<br />
Allegra Muscatello,<br />
Taghleef industries,<br />
speaker at the<br />
7 th PLA World Congress | 12<br />
03 / <strong>2022</strong><br />
Blow Moulding | 18<br />
Polyurethanes/Elastomers | 10<br />
ISSN 1862-5258 May/June<br />
ISSN 1862-5258 July/August<br />
Subject to changes.<br />
For up to date event-info visit https://www.bioplasticsmagazine.com/en/event-calendar/<br />
+<br />
or<br />
Use the promotion code ‘watch‘ or ‘book‘<br />
and you will get our watch or the book 3)<br />
Bioplastics Basics. Applications. Markets. for free<br />
(new subscribers only).<br />
1) Offer valid until 31 Aug <strong>2022</strong>.<br />
3) Gratis-Buch in Deutschland leider nicht möglich (Buchpreisbindung).<br />
Watch as long as supply lasts.<br />
bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17 57
Companies in this issue<br />
Company Editorial Advert Company Editorial Advert Company Editorial Advert<br />
ABM Composites 8<br />
FKuR 7 2,54 On 41<br />
ADM 31<br />
Flestic 22,23<br />
OWS 8<br />
Agrana 54 Fraunhofer IAP 38<br />
PaBoCo 24<br />
Agua Mineral San Benedetto 31<br />
Fraunhofer UMSICHT 8 56 Peptide Therapeutics Solutions 31<br />
AIM Climate Action Group 40<br />
FRIMO 23 Performance Materials 46<br />
AIMPLAS 8, 29,34<br />
Gehr 55 PhaBuilder 32<br />
Anhui Jumei Biol.Techn. 39<br />
Gema Polimers 55 plasticker 14<br />
Antex 5, 48<br />
German Society of Circular Economy 14<br />
Plastire 31<br />
Aramark 44<br />
Gianeco 54 Polykum 5<br />
Aramco 46<br />
Global Biopolymers 54 polymediaconsult 56<br />
Arkema 54 GO!PHA 8, 32 56 Polymer Group 38<br />
Avantium 5,24,48,52<br />
Grafe 28 54,55 PTT/MCC 54<br />
Axpo 13<br />
Granula 55 Rampf 14<br />
BASF 7, 40 54 Great River Plastic Manuf. 56 Refresco 48,53<br />
Bayern Innovativ 22 Green Dot Bioplastics 29 54 Resilux 48<br />
BeGaMo 8<br />
Green Serendipity 56 Rixius 20<br />
BekaertDeslee 5, 48<br />
GreenBlue 6<br />
Röhm 27<br />
BEYOND PLASTIC 8<br />
Helian Polymers 8 55 SachsenLeinen 5<br />
Bio4Pac 55 Home Eos 5<br />
Saida 56<br />
BioAcetate 29 IDTechEx 46<br />
Salomon 5, 48<br />
BioBag Chile 44<br />
Inst. F. Bioplastics & Biocomposites 56 Shellworks 8<br />
BioBag International 44<br />
Institut f. Kunststofftechnik, Stuttgart 56 Sinomax 10<br />
Bio-Fed Branch of Akro-Plastic 54 ISCC plus 10, 40<br />
Sipol 12<br />
Biofibre 55 JinHui ZhaoLong High Technology 54 SoBiCo 38<br />
Biotec 7,8 55,59 Kaneka 7,8 55 Sodexo Chile 44<br />
BluCon Biotech 8<br />
Kautex Maschinenbau 18<br />
StroraEnso 26<br />
BMEL 38<br />
Kautex Textron 18<br />
Sukano 8,53 55<br />
Bond-Laminates 8<br />
Kingfa 54 Sunar 55<br />
Bonsucro 27<br />
Kompuestos 8 55 Suzuki 42<br />
Borealis 8<br />
Kvadrat 5, 48<br />
Taghleef Industries 8<br />
BPI 49 56 Lanxess 28<br />
Tecnaro 55<br />
Braskem 18, 30<br />
LanzaTech 6,41,47<br />
Tecnogi Group 12<br />
Brita 40<br />
Laurentia Technologies 31<br />
Terphane 48<br />
Buss 19,56 L'Oréal 47<br />
Texas A&M AgriLife 36<br />
CAPROWAX P 55 Lululemon 41,47<br />
The Coca-Cola Company 49<br />
Carlsberg 24,53<br />
MAIP 8<br />
Tianan Biologic’s 5 55<br />
Chamatex 5, 48<br />
Michigan State University 56 TotalEnergies Corbion 6, 7 55<br />
CJ Bio 7,8 55 Microtec 54 Toyobo 48<br />
Covation Biomaterials 7<br />
Minima Technology 56 Treffert 55<br />
Covestro 10,46<br />
Mitsubishi Chemical 42<br />
Trinseo 54<br />
Customized Sheet Extrusion 55 Mixcycling 54 Tsinghua Univ. 32<br />
Danone 6,47,49<br />
Morssinkhoff Plastics 18<br />
TÜV Austria 29,35<br />
Dr. Heinz Gupta Verlag 42 narocon InnovationConsulting 56 Unilever 47<br />
DSM 6<br />
Naturabiomat 56 United Biopolymers 55<br />
Ducplas 31<br />
Natureplast-Biopolynov 55 Univ. Amsterdam 49<br />
DuPont 5 15 NatureWorks 7<br />
Univ. Stuttgart (IKT) 56<br />
Earth Renewable Technologies 8 54 NaturTec 56 Vallé Plastic Films 31<br />
Eastman 16<br />
Natur-Tec Europe 8<br />
W. Müller 23<br />
Ecomic 46<br />
Neste 7,8<br />
Wingram Industrial 29<br />
Elixance 55 Nestle Savory 44<br />
Xiamen Changsu Industries 54<br />
Emery Oleochemicals 8<br />
Newlight Technologies 47<br />
Xinjiang Blue Ridge Tunhe Polyester 54<br />
Erema 56 nova Institute 8 41,43,45,56 Zaraplast 41,47<br />
Eurobottle 22<br />
Novamont 7, 44 56, 60 Zeijiang Hisun Biomaterials 55<br />
European Bioplastics 7,8 31,56 Nurel 55 Zeijiang Huafon 54<br />
Evolution Music 40<br />
Next issues<br />
<strong>Issue</strong><br />
Month<br />
Publ.<br />
Date<br />
edit/ad/<br />
Deadline<br />
05/<strong>2022</strong> Sep/Oct <strong>04</strong>.10.<strong>2022</strong> 02.09.<strong>2022</strong> Fiber / Textile /<br />
Nonwoven<br />
06/<strong>2022</strong> Nov/Dec 05.12.<strong>2022</strong> <strong>04</strong>.11.<strong>2022</strong> Films/Flexibles/<br />
Bags<br />
Edit. Focus 1 Edit. Focus 2 Basics<br />
Building &<br />
Construction<br />
Consumer<br />
Electronics<br />
Feedstocks, different<br />
generations<br />
Chemical recycling<br />
Trade-Fair<br />
Specials<br />
K'<strong>2022</strong> Preview<br />
K'<strong>2022</strong> Review<br />
Subject to changes<br />
58 bioplastics MAGAZINE [<strong>04</strong>/22] Vol. 17
SMART<br />
SOLUTIONS<br />
FOR<br />
EVERYDAY<br />
PRODUCTS<br />
• Food contact grade<br />
• Odourless<br />
• Plasticizer free<br />
• Home and industrial<br />
compostable<br />
100%<br />
compostable<br />
(according to EN 13432)
WWW.MATERBI.COM<br />
as melon skin<br />
EcoComunicazione.it<br />
r3_06.<strong>2022</strong>