FURNITURE MANUFACTURING Control Cabinet Trash Bin Legend 1 The layout of the double gantry woodworking production line 2 The layout of the workstation with four sets of sixsided drilling and sorting robot Control Cabinet Trash Bin Supervisor 1 2 An intelligent workstation with four sets of six-sided drilling and sorting robot can also demonstrate the role of data flow in the intelligent workstation. The supervisor of this workstation is integrated with four sets of the six-sided drilling machine, double-layer rollers, and a loading and unloading robot. Processing data from MES is transmitted to each machine and robot, automatically reading and recalling the plate processing information through the scanning device in front. The robot in the middle processing area assigns the plate to the six-sided drilling machine according to the processing status of each machine. After the processing is finished, the plates roll out through the lower roller to the unloading sorting area, where the scanning device reads the plate order information, after which the sorting robot sorts the plates by order. Different drilling and sorting requirements for different plates can be met without manual intervention or additional kneading orders, and labour and error rates will be reduced. The robot can work continuously to serve uninterrupted three-shift 24-hour production to realise the automatic intelligent production of drilling and sorting of custom furniture production, contributing to cost-efficiency and easier implementation. In addition, there is a manual scanning loading table in the middle of the drilling and sorting section, so that even boards not processed on the six-sided drilling machine can also be read by the scanning code and supplied to the sorting robot for automatic sorting. From the two cases, flexible, rational production management is crucial for enterprises to improve production efficiency. Alongside automated hardware CNC equipment, OMS, APS and MES software systems play an important role in the data flow of intelligent workstations and even Industry 4.0, while OMS allows users to control the entire order process and real-time data decision analysis. Then the order will be submitted to production. FinChinaSoft APS includes two functions: advanced scheduling and advanced production. In the production process with intelligent algorithms, multi-tasks and many constraints, combined with the enterprise’s own resources, a relatively optimal scheduling scheme and production batch programme are automatically generated, and data flow is sent to the MES. The MES provides various functions such as workshop task allocation, production optimisation, scheduling, monitoring, order picking and packing. All production links are connected, ensuring the accuracy of information transmission, realising efficient real-time control of workshop production, and meeting the key needs of in-process management, quality control, equipment integration and management, problem tracing and analysis, and real-time data collection on the production floor. Managers are allowed to distribute the integrated management concept to each process and employee in the workshop, and manage the workshop production more efficiently in real time. People, machines and materials are the three elements of enterprise production. Aided by an intelligent manufacturing mode of combining hardware and software, manufacturers can realise interconnection and deep integration of hardware equipment and digital information technology. Consequently, this can reduce the overall management cost and optimise the production structure to improve productivity and competitive advantages. P 38 <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> | <strong>September</strong> / <strong>October</strong> <strong>2022</strong>
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