Issue 05/2022
Highlights: Fibres / Textiles / Nonwovens Building & Construction Basics: Feedstocks K'2022 preview
Highlights:
Fibres / Textiles / Nonwovens
Building & Construction
Basics:
Feedstocks
K'2022 preview
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Bioplastics - CO 2 -based Plastics - Advanced Recycling<br />
bioplastics MAGAZINE Vol. 17<br />
Highlights<br />
Fibre / Textile / Nonwoven | 10<br />
Building & Construction | 20<br />
Basics<br />
Feedstocks, different generations | 56<br />
... is read in 92 countries<br />
ISSN 1862-5258 Sep/Oct <strong>05</strong> / <strong>2022</strong>
Discover the world of<br />
sustainable plastics!<br />
And the best way to do that is with a delicious coffee that you enjoy from a reusable cup<br />
made of Bio-Flex ® . Visit us at K <strong>2022</strong> and discover how to make circular plastic products<br />
work with FKuR’s bioplastics, high-quality recyclates, mass-balance resins or bio-recyclate<br />
hybrids. We support you on your journey to a circular economy and help you achieve your<br />
sustainability goals.
If you enjoy the, currently questionable, pleasure of living in central Europe<br />
you’ll have noticed, summer is over and the time of warm blankets, hot<br />
tea (or another hot beverage of choice), and staying inside has begun. The<br />
change of season also heralds the approach of the most important event in<br />
the plastics industry the K show in Düsseldorf (19.–26.10.). And, as always,<br />
the last issue of bioplastics MAGAZINE before the K show features a preview<br />
(pp.30–41) of many companies working in the areas of bioplastics and<br />
renewable carbon that are worthwhile to check out. The centrefold of this<br />
issue also features a map of the fairgrounds with (hopefully) all relevant<br />
companies on one view.<br />
This year’s K show is bound to be interesting with two of the three<br />
central themes being Climate Protection and the Circular Economy.<br />
Companies are bound to show their newest claims of sustainability and<br />
circularity – but I hope that this year we will get more to see than the<br />
simple statement of (just) “it’s recyclable” and more along the lines<br />
of “look what great cooperations and infrastructure we’re building to<br />
actually recycle our products at end-of-life”.<br />
Time will tell if the industry as a whole is moving towards real solutions<br />
(be that biobased, recycling, or CCU) to tackle the two plastics crises we<br />
have at our hands or if half-baked ideas and mere lip service to the new<br />
ideals of circularity and sustainability will be all it amounts to – smoke<br />
and mirrors to keep doing business as usual.<br />
Next to our extensive K-preview this issue also features the articles<br />
about Building & Construction, with a very interesting three pager about<br />
The Exploded View, an art installation showing all kinds of biomaterials<br />
in the field of construction, and Fibres / Textiles / Nonwovens where,<br />
among others, we look at enzymatic recycling.<br />
In this issue’s Basics article we go traditionally bio again, looking<br />
at different kinds of feedstocks for bioplastics. Meanwhile, the segment<br />
10 years ago has a slightly different flavour this time around as instead of<br />
asking a previous article contributor to comment on developments we as<br />
bioplastics MAGAZINE are looking back at how our position towards CO 2<br />
-based<br />
plastics has changed over the years.<br />
I hope to see many of you at the K show next month, and preferably at<br />
our Bioplastics Business Breakfast mini-conference during the trade show<br />
(20.–22.10.) which will focus on Bioplastics in Packaging, PHA – opportunities<br />
and challenges, and Bioplastics in Durable Applications.<br />
But for now, I will get myself a hot tea, a warm blanket, and sit on my balcony<br />
with a good book – listening to the rain.<br />
Sincerely yours<br />
dear<br />
readers<br />
bioplastics MAGAZINE Vol. 17<br />
Bioplastics - CO 2-based Plastics - Advanced Recycling<br />
Editorial<br />
Highlights<br />
Fibre / Textile / Nonwoven | 10<br />
Building & Construction | 20<br />
Basics<br />
Feedstocks, different generations | 56<br />
... is read in 92 countries<br />
Follow us on twitter!<br />
www.twitter.com/bioplasticsmag<br />
Like us on Facebook!<br />
www.facebook.com/bioplasticsmagazine<br />
ISSN 1862-5258 Sep/Oct <strong>05</strong> / <strong>2022</strong><br />
Alex Thielen<br />
bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17 3
Imprint<br />
Content<br />
34 Porsche launches cars with biocomposites<br />
Sep / Oct <strong>05</strong>|<strong>2022</strong><br />
Fibres / Textiles / Nonwovens<br />
10 Biobased textile coating<br />
12 Enzymatic degradation of used textiles for<br />
biological textile recycling<br />
18 Flax-based thermoplastic biocomposites<br />
CCU / Feedstock<br />
17 Biogenic carbon dioxide (CO 2<br />
) for plastic<br />
production<br />
Building & Construction<br />
20 The future of construction is biobased<br />
24 Wheat gluten based bioplastic in construction<br />
26 Thermal insulation makes an important<br />
contribution to climate neutrality<br />
28 Low-carbon wastewater evacuation system<br />
made from bio-attributed PVC<br />
29 Cellulose-based passive radiative cooler<br />
Materials<br />
42 Single-use packaging, lids, and tableware made<br />
from wheat bran<br />
44 Performance products with high biocontent<br />
polyurethanes<br />
From Science & Research<br />
46 Print, recycle, repeat – biodegradable<br />
printed circuits<br />
48 Biopolymers – Materials, Properties,<br />
Sustainability<br />
50 Bioplastics IN SPACE<br />
Certification<br />
52 Sustainability certification-ISCC<br />
3 Editorial<br />
5 News<br />
8 Events<br />
10 Fibres / Textiles / Nonwovens<br />
14 Application News<br />
17 CCU / Feedstock<br />
20 Building & Construction<br />
30 K-Preview<br />
34 K-Showguide<br />
42 Materials<br />
46 From Science & Research<br />
52 Certification<br />
54 10 years ago<br />
56 Basics<br />
58 Glossary<br />
62 Suppliers Guide<br />
66 Companies in this issue<br />
Publisher / Editorial<br />
Dr Michael Thielen (MT)<br />
Alex Thielen (AT)<br />
Samuel Brangenberg (SB)<br />
Head Office<br />
Polymedia Publisher GmbH<br />
Hackesstr. 99<br />
41066 Mönchengladbach, Germany<br />
phone: +49 (0)2161 664864<br />
fax: +49 (0)2161 631045<br />
info@bioplasticsmagazine.com<br />
www.bioplasticsmagazine.com<br />
Media Adviser<br />
Samsales (German language)<br />
phone: +49(0)2161-6884467<br />
fax: +49(0)2161 6884468<br />
sb@bioplasticsmagazine.com<br />
Michael Thielen (English Language)<br />
(see head office)<br />
Layout/Production<br />
Michael Thielen / Philipp Thielen<br />
Print<br />
Poligrāfijas grupa Mūkusala Ltd.<br />
1004 Riga, Latvia<br />
bioplastics MAGAZINE is printed on<br />
chlorine-free FSC certified paper.<br />
bioplastics MAGAZINE<br />
Volume 17 - <strong>2022</strong><br />
ISSN 1862-5258<br />
bM is published 6 times a year.<br />
This publication is sent to qualified subscribers<br />
(169 Euro for 6 issues).<br />
bioplastics MAGAZINE is read in<br />
92 countries.<br />
Every effort is made to verify all information<br />
published, but Polymedia Publisher<br />
cannot accept responsibility for any errors<br />
or omissions or for any losses that may<br />
arise as a result.<br />
All articles appearing in<br />
bioplastics MAGAZINE, or on the website<br />
www.bioplasticsmagazine.com are strictly<br />
covered by copyright. No part of this<br />
publication may be reproduced, copied,<br />
scanned, photographed and/or stored<br />
in any form, including electronic format,<br />
without the prior consent of the publisher.<br />
Opinions expressed in articles do not<br />
necessarily reflect those of Polymedia<br />
Publisher.<br />
bioplastics MAGAZINE welcomes contributions<br />
for publication. Submissions are<br />
accepted on the basis of full assignment<br />
of copyright to Polymedia Publisher GmbH<br />
unless otherwise agreed in advance and in<br />
writing. We reserve the right to edit items<br />
for reasons of space, clarity, or legality.<br />
Please contact the editorial office via<br />
mt@bioplasticsmagazine.com.<br />
The fact that product names may not be<br />
identified in our editorial as trademarks is<br />
not an indication that such names are not<br />
registered trademarks.<br />
bioplastics MAGAZINE tries to use British<br />
spelling. However, in articles based on<br />
information from the USA, American<br />
spelling may also be used.<br />
Envelopes<br />
A part of this print run is mailed to the<br />
readers wrapped in bioplastic envelopes<br />
sponsored by BIOTEC Biologische Naturverpackungen<br />
GmbH & Co. KG, Emerich,<br />
Germany.<br />
Cover<br />
Krakenimages.com (Shutterstock)<br />
Follow us on twitter:<br />
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https://www.facebook.com/bioplasticsmagazine
Sulzer acquires<br />
stake in Cellicon<br />
Sulzer (Winterthur, Switzerland) has<br />
partnered with CELLiCON (Hoevelaken, the<br />
Netherlands) to scale up its groundbreaking<br />
manufacturing technology for nano structured<br />
cellulose – a highly sustainable, plant-based<br />
alternative to conventional polymers. The<br />
technology slashes the traditionally high costs<br />
and footprint associated with nanocellulose,<br />
allowing it to be scaled and used as a building<br />
block for a wide variety of everyday products.<br />
The partnership is part of Sulzer’s strategy<br />
to continue its grow path in renewables<br />
and enable its customers’ sustainable<br />
manufacturing practices. Sulzer has acquired<br />
a minority stake in Cellicon with an option to<br />
increase its holding in future.<br />
Cellicon has developed groundbreaking<br />
technology, known as G2 technology, that<br />
greatly reduces the costs, cycle times, and<br />
environmental footprint associated with<br />
the production of nanocellulose, thereby<br />
enabling the large-scale adoption of this<br />
highly sustainable biopolymer. Nanocellulose<br />
is a building block for a multitude of<br />
materials and products such as textiles and<br />
high-performance fibres, composites like<br />
superglues and coatings, transparent films,<br />
and replacements for starch and polystyrene.<br />
Sulzer Chemtech will support Cellicon in<br />
the scale-up and commercialization of the<br />
G2 technology. As a result, the collaboration<br />
will help Cellicon achieve its strategic goals<br />
and long-term vision while strengthening<br />
Sulzer Chemtech’s portfolio of processing<br />
technologies for biobased and renewable<br />
feedstocks. In particular, the solution can<br />
be used to further enhance the properties of<br />
polylactic acid (PLA), the most used bioplastic<br />
worldwide for which Sulzer Chemtech is the<br />
global leader. MT<br />
www.sulzer.com<br />
www.cellicon.org<br />
CJ Biomaterials’ PHA<br />
soon to be in Accor hotels<br />
CJ Biomaterials, a division of South Korea-based (Seoul) CJ<br />
CheilJedang, recently announced that it has signed a Memorandum<br />
of Understanding (MOU) with the global hotel chain Accor (Issy-les-<br />
Moulineaux, France) to begin developing hotel amenities that are<br />
made with biobased and biodegradable PHA.<br />
Through this agreement, the two companies will work together<br />
to replace single-use plastic amenities that are provided to all<br />
Accor hotel guests, which will help the hotel chain to deliver on<br />
its commitment to phase out all single-use plastic items in guest<br />
experience from its hotels by the end of <strong>2022</strong>.<br />
Established in France in 1967, Accor operates more than 5,000<br />
hotels in 110 countries around the world. Their catalogue of brands<br />
includes Fairmont, Pullman, Novotel, the Delano, Swissotel, and<br />
other luxury hotel chains. Through the initial agreement, Accor and<br />
CJ Biomaterials will replace plastic products used at Accor’s hotel<br />
chains in Korea, including cups, plastic bags, combs, stationery,<br />
and various amenity containers with PHA-based products. The two<br />
organizations will then expand the agreement to hotels in the Asia-<br />
Pacific region, and if positive results are obtained, the intent is to<br />
expand the use of PHA globally.<br />
In addition to eliminating all single-use plastic items in guest<br />
experience from its hotels by the end of this year, Accor added specific<br />
guidelines to encourage the use of materials that are biodegradable<br />
at home, in the soil or at sea, or that are recycled or derived from<br />
paper or wood. CJ Biomaterials is a pioneer in the development of<br />
PHA and is the world’s first and only producer of amorphous PHA,<br />
which is TÜV OK Certified for industrial and home compost, soil<br />
biodegradable, and marine biodegradable. It is considered home<br />
compostable meaning that it does not require specialized equipment<br />
or elevated temperatures to fully degrade.<br />
CJ Biomaterials has started producing amorphous PHA at its<br />
manufacturing facility in Pasuruan, Indonesia, and plans to increase<br />
production to meet expected demand. Branded as PHACT ® Marine<br />
Biodegradable Polymers, CJ Biomaterials' amorphous PHA is<br />
a softer, more rubbery version of PHA that offers fundamentally<br />
different performance characteristics than the crystalline or semicrystalline<br />
forms that currently dominate the PHA market. AT<br />
www.cjbio.net<br />
https://all.accor.com<br />
News<br />
daily updated News at<br />
www.bioplasticsmagazine.com<br />
Picks & clicks<br />
Most frequently clicked news<br />
Here’s a look at our most popular online content of the past two months.<br />
The daily news that got the most clicks from the visitors to bioplasticsmagazine.com was:<br />
tinyurl.com/news-<strong>2022</strong>0727<br />
Angel Yeast partners with PhaBuilder to open PHA factory<br />
(27 July <strong>2022</strong>)<br />
Angel Yeast (Yichang, Hubei, China), a globally listed yeast and yeast<br />
extract manufacturer, has inked an agreement with Bejing-based<br />
PhaBuilder Biotechnology (China) to build a large manufacturing base for<br />
polyhydroxyalkanoates (PHA) in Yichang. The pair will set up a joint venture<br />
company to drive the application of synthetic biology in the biotechnology<br />
industry.<br />
bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17 5
News<br />
daily updated News at<br />
www.bioplasticsmagazine.com<br />
Mass-balanced raw<br />
materials for PC plastics<br />
Covestro (Leverkusen, Germany) will now be supplied<br />
with the two mass-balanced raw materials phenol and<br />
acetone from INEOS’ (London, UK) INVIRIDIS product<br />
range. Covestro uses these CO 2<br />
-reduced products to<br />
manufacture its high-performance polycarbonate plastic.<br />
It is used in headlights and other automotive parts, but also<br />
in housings for electronic devices, light guides and lenses,<br />
medical devices, and many other high-value applications.<br />
"By switching to mass-balanced renewable raw<br />
materials, we aim to significantly reduce our indirect<br />
emissions in the supply chain and offer products with<br />
a reduced carbon footprint", says Sucheta Govil, Chief<br />
Commercial Officer of Covestro. "In doing so, we’re<br />
helping our customers to meet their climate goals and<br />
advance the transition to a circular economy".<br />
New label for circular intelligent solutions<br />
Lily Wang, global head of the Engineering Plastics<br />
segment, emphasizes the further benefits for<br />
customers: "We offer them a drop-in solution that they<br />
can quickly and easily integrate into existing production<br />
processes without requiring any technical changes. The<br />
products show the same good quality as their fossilbased<br />
counterparts". As part of the CQ family of circular<br />
intelligent solutions, Covestro offers them under the<br />
names Makrolon ® RE, Bayblend ® RE, Makroblend ®<br />
RE, and Apec ® RE. With its new CQ concept, Covestro<br />
highlights the alternative raw material basis in products<br />
and thus gives a clear indication to customers who are<br />
looking for such products.<br />
Certification by ISCC Plus and RSB underlines Ineos’<br />
strong commitment to working with the bioeconomy and<br />
reflects the strong sustainability of Inviridis.<br />
Gordon Adams, Business Director of Ineos Phenol,<br />
said, "As part of our sustainability strategy, we have<br />
developed these more sustainable phenol and acetone<br />
products, which we have named Inviridis. This new<br />
product range provides our customers with drop-in<br />
product options that meet their stringent quality and<br />
performance requirements. At the same time, we’re<br />
moving the industry toward a more climate-friendly<br />
economy for phenol and acetone without compromising<br />
its unique product attributes". AT<br />
www.covestro.com | www.ineos.com<br />
Technip acquires<br />
Biosuccinium technology<br />
from DSM<br />
Technip Energies (La Défense, Nanterre, France)<br />
announced the purchase of Biosuccinium ® technology<br />
from DSM (Heerlen, the Netherlands), adding a technology<br />
solution to its growing Sustainable Chemicals portfolio.<br />
This technology synergizes with recently developed<br />
proprietary biopolymer technologies and provides a<br />
commercially referenced production of biobased succinic<br />
acid (bio-SAc) that serves as feedstock for the production<br />
of polybutylene succinate (PBS). The purchase includes<br />
a wide range of patent families and proprietary yeast<br />
strains, which have been demonstrated in production<br />
facilities of licensees at large scale.<br />
Biosuccinium technology will be the only technology for<br />
the production of biobased succinic acid to be licensed on<br />
the market. MT<br />
www.technipenergies.com | www.dsm.com<br />
LG Chem and ADM launch<br />
joint ventures for lactic<br />
acid and PLA Production<br />
LG Chem (Seoul, South Korea), a leading global<br />
diversified chemical company, and ADM (Chicago, IL,<br />
USA), a global leader in nutrition and biosolutions,<br />
held a signing ceremony in mid-August launching<br />
two joint ventures for US production of lactic acid<br />
and polylactic acid to meet growing demand for<br />
a wide variety of plant-based products, including<br />
bioplastics. Pending final investment decisions, the<br />
joint ventures have chosen Decatur, Illinois, USA, as<br />
the location of their intended production facilities.<br />
The first joint venture, GreenWise Lactic, would<br />
produce up to 150,000 tonnes of high-purity corn-based<br />
lactic acid annually. ADM would be the majority owner of<br />
GreenWise and would contribute fermentation capacity<br />
from its Decatur bioproducts facility to the venture. The<br />
second joint venture, LG Chem Illinois Biochem, would<br />
be majority-owned by LG Chem. It would build upon<br />
LG Chem’s expertise in bioplastics to build a facility<br />
that will use the product from GreenWise Lactic to<br />
produce approximately 75,000 tonnes of PLA per year.<br />
The joint ventures, which are subject to required<br />
regulatory approvals, hope to make final investment<br />
decisions around the Decatur projects in 2023. Pending<br />
final investment decisions and approvals, construction<br />
would be targeted to begin in 2023, and production<br />
in late 2025 or early 2026, with the two joint ventures<br />
supporting more than 125 jobs in the Decatur region. MT<br />
www.adm.com<br />
6 bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17
Toray invents 100 % biobased adipic acid<br />
Toray Industries (Tokyo, Japan) recently announced that it has developed the world’s first 100 % biobased adipic acid, a raw<br />
material for nylon 66 (polyamide 66), from sugars from crop residues and other inedible plant resources. This achievement<br />
came from using a proprietary synthesis technique combining the company’s microbial fermentation technology and chemical<br />
purification technology that harnesses separation membranes.<br />
The company has started to scale up its capabilities in this area. It will test polymerization of nylon 66, develop production<br />
technology, conduct market research, and take steps to commercialize applications for this biobased adipic acid by around<br />
2030.<br />
Nylon 66 has been used for many years in fibres, resins, and other applications due to its exceptionally durable, strong, and<br />
rigid properties. Pressures to develop eco-friendly nylon 66 have risen in recent years amid a growing awareness of the need to<br />
realize a sustainable society. One challenge is that conventional chemical synthesis for producing adipic acid, the raw material<br />
of nylon 66, generates a greenhouse gas called dinitrogen monoxide.<br />
Toray was the first in the world to discover microorganisms that produce an adipic acid intermediate from sugars. The<br />
company reconfigured metabolic pathways within microorganisms to enhance production efficiency by applying genetic<br />
engineering technology, which artificially recombines genes to streamline synthesis in microorganisms. It also employed<br />
bioinformatics technologies to design optimal microbial fermentation pathways for synthesis. Quantity of the intermediate<br />
synthesized by microorganisms has increased more than 1,000-fold since the initial discovery, and the efficiency of synthesis<br />
has improved dramatically. AT<br />
www.toray.com<br />
News<br />
daily updated News at<br />
www.bioplasticsmagazine.com<br />
Plants<br />
(Inedible biomass)<br />
Microbial<br />
fermentation<br />
Membranebased<br />
purification<br />
CO 2<br />
Sugars Adipic acid Nylon 66<br />
Hexamethylene<br />
diamine<br />
New bioplastics research centre in Australia<br />
A new University of Queensland-led training centre is set<br />
to become a hub for world-leading research in green plastic.<br />
The USD13 million Australian Research Council (ARC)<br />
Industrial Transformation Training Centre for Bioplastics<br />
and Biocomposites, based at UQ’s School of Chemical<br />
Engineering, aims to make large-scale plastic pollution a<br />
problem of the past.<br />
Centre director, Steven Pratt, said scientists will work<br />
toward developing biobased and biodegradable plastics that<br />
have a minimal environmental impact.<br />
According to Pratt, there was a rapidly growing local and<br />
international market for better bioplastics. “But we need to<br />
consider their full life cycle, from the sustainable resources<br />
to make them right up to their end of life”, he said.<br />
The training centre is a partnership between The<br />
University of Queensland and The Queensland University<br />
of Technology, alongside the Queensland Government,<br />
Kimberly-Clark Australia, Plantic Technologies, Australian<br />
Packaging Covenant Organisation, Minderoo Foundation,<br />
and City of Gold Coast.<br />
Kimberly-Clark Australia Managing Director Belinda<br />
Driscoll said the company had set an ambitious goal to halve<br />
its use of fossil fuel-based plastic in the next eight years.<br />
“This partnership with the University of Queensland<br />
takes an important step toward creating more sustainable<br />
products and reducing our environmental footprint”, said<br />
Driscoll.<br />
Plantic Technologies Chief Technology Officer Nick<br />
McCaffrey said the company looked forward to further<br />
expanding the science and engineering behind its unique<br />
products.<br />
“The research outcomes could further improve biobased<br />
materials and extend the shelf life of packaged foods”,<br />
McCaffrey said.<br />
The training centre will also focus on training to develop<br />
industry-ready researchers in chemical and materials<br />
engineering, polymer chemistry, environmental science,<br />
social science, policy, and business. AT<br />
www.uq.edu.au<br />
bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17 7
Events<br />
Bioplastics Business Breakfast<br />
Programme:<br />
For details of the event, see next page or visit www.bioplastics-breakfast.com<br />
Thursday, October 20 th , <strong>2022</strong><br />
8:00–8:<strong>05</strong> Welcome remarks Michael Thielen, bioplastics MAGAZINE<br />
8:<strong>05</strong>–8:25 The current policy situation in Europe Stefan Barot, EUBP<br />
8:25–8:45 The commercialization roadmap for the recycling of PLA bioplastics François de Bie, TotalEnergies Corbion<br />
8:45–9:<strong>05</strong> CO 2<br />
reduction by using renewable PP for thermoformed packaging applications Martin Bussmann, Neste<br />
9:<strong>05</strong>–9:25 PLAIR - a new material made from plants and air Philippe Wolff, Ricoh<br />
9:25–9:35 Questions & Answers<br />
9:35–9:55 Compostable solutions for food packaging to tackle plastic pollution Gregory Coué & Carlos Duch, Kompuestos<br />
9:55–0:15 Biobased coating for Packaging application opportunities & challenges Lorena Rodríguez Garrido, AIMPLAS<br />
10:15–0:35 Advanced biobased and compostable films for packaging & amination application Frank Hoebener, Natur-Tec Europe<br />
10:35–0:45 Q&A<br />
10:45–1:<strong>05</strong> Coffee / Networking break<br />
11:<strong>05</strong>–1:25 Second generation feedstock for PLA to improve sustainability of packing Albrecht Läufer, BluCon Biotech<br />
11:25–1:45 Packaging films based on BO-PLA, PHA, and bio-PP Allegra Muscatello, Taghleef Industries<br />
11:45–2:<strong>05</strong> Added value of compostable products in packaging applications Erik Pras, Biotec<br />
12:<strong>05</strong>–2:25 Compostable packaging - Pros & Cons Bruno de Wilde, OWS<br />
12:25–2:30 Q&A<br />
Friday, October 21 st , <strong>2022</strong><br />
8:00–8:<strong>05</strong> Welcome remarks Michael Thielen, bioplastics MAGAZINE<br />
8:<strong>05</strong>–8:25 Natural PHAs - Niche or Mainstream Jan Ravenstijn, GO!PHA<br />
8:25–8:45 A new family of PHA for biomedical and other applications Ipsita Roy & Andrea Mele, Univ. of Sheffield<br />
8:45–9:<strong>05</strong> PHA: Turning challenges into opportunities Ruud Rouleaux, Helian<br />
9:<strong>05</strong>–9:25 PHA Application Development Amir Afshar, Shellworks<br />
9:25–9:35 Q&A<br />
9:35–9:55 A Better Circular Solution: Incorporating Amorphous PHAs into Your Polymers Hugo Vuurens, CJ Biomaterials<br />
9:55–0:15 Application examples for PHA compounds Eligio Martini, MAIP<br />
10:15–0:35 Happy Cups – How it’s made Thiemo van der Weij, LIMM Recycling<br />
10:35–0:45 Q&A<br />
10:45–1:<strong>05</strong> Coffee / Networking break<br />
11:<strong>05</strong>–1:25 Colors with a purpose Daniel Ganz, Sukano<br />
11:25–1:45 Joining efforts to address PHA adaptation to packaging technologies Fred Pinczuk, BEYOND PLASTIC<br />
11:45–2:<strong>05</strong> Renewable Carbon Plastics Michael Carus, nova-Institute<br />
12:<strong>05</strong>–2:25 Japan’s policy for bioplastics towards 2030 and 2<strong>05</strong>0 and expectation to PHA Hiroyuki Ueda, Mitsubishi UFJ Research<br />
12:25–2:30 Q&A<br />
Saturday, October 22 nd , <strong>2022</strong><br />
8:00–8:<strong>05</strong> Welcome remarks Michael Thielen, bioplastics MAGAZINE<br />
8:<strong>05</strong>–8:25 Can biopolymers contribute to a carbon positive chemistry? Lars Börger, EUBP<br />
8:25–8:45 PLA in technical applications Alexander Piontek, Fraunhofer Umsicht<br />
8:45–9:<strong>05</strong> Recyclable, durable and circular biopolymer solutions Christina Granacher, BeGaMo<br />
9:<strong>05</strong>–9:25 Bio-PE and Bio-PP for durable applications Floris Buijzen, Borealis<br />
9:25–9:35 Q&A<br />
9:35–9:55 Polymer architecture for custom-made biomaterials with adaptable end-of-life Stefaan De Wildeman, B4Plastics<br />
9:55–0:15 Biobased raw materials for high performance composites Stefan Seidel, Bond-Laminates<br />
10:15–0:35 Biobased polymeric flexibilizers Christian Müller, Emery Oleochemicals<br />
10:35–0:45 Q&A<br />
10:45–1:<strong>05</strong> Coffee / Networking break<br />
11:<strong>05</strong>–1:25 Biocomposites based on biodegradable bioplastics and degradable glass fibre reinforcements Ari Rosling, ABM Composites<br />
11:25–1:45 Short Fiber Reinforced Polymer (SFRP) Emanuel Martins, Earth Renewable Technologies<br />
11:45–2:<strong>05</strong> Bioplastics in durable applications Juliette Thomazo-Jegou, AIMPLAS<br />
12:<strong>05</strong>–2:25 Bioplastics for toy applications Harald Kaeb, Narocon<br />
12:25–2:30 Q&A<br />
Subject to changes<br />
8 bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17
8. Generation<br />
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www.wegenerwelding.de<br />
info@wegenerwelding.de<br />
At the World‘s biggest trade show<br />
on plastics and rubber: K‘<strong>2022</strong> in<br />
Düsseldorf, Germany, bioplastics<br />
will certainly play an important<br />
role again. On three days during<br />
the show bioplastics MAGAZINE<br />
will host a Bioplastics Business<br />
Breakfast: From 8am to 12pm<br />
the delegates will enjoy highclass<br />
presentations and unique networking<br />
opportunity.<br />
Venue:<br />
CCD Ost, Messe Düsseldorf<br />
The trade fair opens at 10 am.<br />
On-site registration is possible
Fibres / Textiles / Nonwovens<br />
Biobased textile coating<br />
PLA and PHA based formulations for textile coating and screen-printing<br />
Centexbel (Kortrijk, Belgium) is proud to have won<br />
the Techtextil Innovation award <strong>2022</strong> in the category<br />
“new approaches to sustainability & circular economy”<br />
with a breakthrough innovation in biobased coatings. This<br />
invention introduces a novel method of applying PLA or<br />
PHA coatings and prints on textiles using a waterborne<br />
formulation. The advantage of this approach is that it<br />
completely avoids the use of organic solvents or specialized<br />
equipment, resulting in a reasonable pricing and decreased<br />
environmental impact. Due to its innovative character this<br />
development was patented under EP3875545A1.<br />
PLA and PHA are not too stiff for coatings<br />
Polylactic acid (PLA) and polyhydroxyalkanoates (PHA)<br />
are known to be stiff and brittle polymers. Centexbel<br />
started its efforts on testing how to process them into<br />
coatings more than 5 years ago. Methods like solvent<br />
casting, emulsification, hotmelt coating, extrusion coating<br />
and plastisols were explored. Especially plastisols are<br />
interesting because they are well known in the textiles<br />
industry for processing the stiff polymer PVC into highly<br />
flexible coatings. The finding that plastisols can also<br />
be used for biobased thermoplastic polymers was key<br />
for the development.<br />
Formulation composition<br />
The concept of this award-winning formulation originated<br />
from a PVC plastisol, a mixture of PVC powder and<br />
plasticizer. However, this approach was impossible with PLA<br />
or PHA since only a small fraction of PLA or PHA could be<br />
dispersed in plasticizer. To solve this issue Centexbel added<br />
water and biobased processing additives to obtain a stable<br />
waterborne dispersion. In the end, this dispersion has a solid<br />
content of 40 %, is relatively cheap, roughly 4–5 EUR/kg for<br />
the PLA-based dispersion and is compatible with a range<br />
of fillers and colourants. Depending on the used plasticizer<br />
the biobased content ranges from 75 % to 100 %.<br />
Plasticizer screening<br />
A large part of the innovation was the search for good<br />
plasticizers for PLA and PHA, needing to both improve<br />
the flexibility and show minimal migration. There is a<br />
whole range of biobased plasticizers available that were<br />
screened, amongst which esters of citric acid, levulinic acid,<br />
glycerol, fatty acids or isosorbides. These can be between<br />
30 % to 100 % biobased. A specific finding was that when<br />
plasticizers are used in combination with surfactants, a<br />
much lower level of migration could be observed. This is a<br />
very important finding as especially PLA is known for its low<br />
long-term compatibility with plasticizers.<br />
Plasticizers influence polymers in many ways. They<br />
impact crystallinity, Tg, flexibility, melting point and<br />
viscosities. It is therefore interesting to see that by a smart<br />
choice of plasticizer different properties can be achieved. Of<br />
course flexibility is the main parameter that is influenced,<br />
but another important parameter is biodegradability. The<br />
process of biodegrading relies heavily on whether bacteria,<br />
chemicals and enzymes can reach the polymer. This is why<br />
the speed of biodegradation can be different depending<br />
on the crystallinity of a polymer. When the polymer is<br />
amorphous, enzymes can reach single polymer strands,<br />
which is not the case when crystallinity is increased and<br />
polymer chains are packed in stable crystalline structures.<br />
It was therefore interesting to see that when crystallinity is<br />
decreased, the speed of biodegradation was increased. This<br />
trade-off carries on when looking at additives, crosslinkers<br />
that improve durability or adding fillers that can increase<br />
disintegration rate of the materials.<br />
Figure 1: upscaling<br />
of the pastes is easy<br />
This development was made within the BIONTOP and<br />
HEREWEAR projects that have received funding from the Bio<br />
Based Industries Joint Undertaking under the European Union’s<br />
Horizon 2020 research and innovation programme under grant<br />
agreement No 837761 and the Horizon 2020 programme under<br />
grant agreement No 101000632. Centexbel promotes the use<br />
of biobased coatings through its Biocoat initiative that is a joint<br />
project of Sirris and Centexbel. It is part of the COOCK collective<br />
R&D and collective knowledge transfer initiative of VLAIO under<br />
the grant agreement HBC.2019.2493<br />
10 bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17
COMPEO<br />
Textiles<br />
Properties and first implementations<br />
Coatings and prints prepared with this PLA or PHA<br />
dispersion need a thermal treatment at 160°C for 3<br />
minutes after which a range of properties was determined:<br />
• Excellent abrasion resistance (80,000 cycles on<br />
Martindale using wool and a pressure of 9kPa)<br />
• Crumple flex (9,000 cycles): Good flexibility if screenprinted<br />
but mediocre for coatings. PHA-based products<br />
are more flexible than PLA.<br />
• Tunable biodegradation<br />
• Good UV stability<br />
• Mediocre wash resistance<br />
The coatings and prints show clear strengths and<br />
weaknesses, even though development continues<br />
to improve the flexibility, wash resistance and<br />
application temperature.<br />
The formulation has already been successfully adapted<br />
for use on wallpaper (in cooperation with Masureel<br />
International) and coated flax fabric used in the production<br />
of thermoplastic composites (in cooperation with Flaxco<br />
and Finipur). In addition to these industrial processes,<br />
Centexbel demonstrated that these dispersions can<br />
be used in carpet backing, artificial leather and barrier<br />
coatings. On top of that improvements are ongoing for<br />
use in fashion and Centexbel is continuously looking for<br />
further opportunities for cooperation.<br />
Leading compounding technology<br />
for heat- and shear-sensitive plastics<br />
Join us<br />
K <strong>2022</strong>, Düsseldorf<br />
October 19 – 22, <strong>2022</strong><br />
Hall 16 Booth A59<br />
www.centexbel.be<br />
Uniquely efficient. Incredibly versatile. Amazingly flexible.<br />
With its new COMPEO Kneader series, BUSS continues<br />
to offer continuous compounding solutions that set the<br />
standard for heat- and shear-sensitive applications, in all<br />
industries, including for biopolymers.<br />
Figure 2: Wallpaper print (Masureel), artificial leather<br />
(Centexbel) and thermoplastic composite (Flaxco)<br />
• Moderate, uniform shear rates<br />
• Extremely low temperature profile<br />
• Efficient injection of liquid components<br />
• Precise temperature control<br />
• High filler loadings<br />
By:<br />
www.busscorp.com<br />
Willem Uyttendaele, Brecht Demedts, Myriam Vanneste<br />
Centexbel<br />
Kortrijk, Belgium<br />
bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17 11
Fibres / Textiles / Nonwovens<br />
Enzymatic degradation of used textiles<br />
for biological textile recycling<br />
The competence centre Bio4MatPro is part of the<br />
Bioeconomy Model Region initiative in the Rhenish<br />
Mining Area and funded by the German Federal<br />
Ministry of Education and Research (BMBF). The ambition of<br />
Bio4MatPro is the biological conversion of different industries<br />
such as chemicals, consumer goods, and textiles to become<br />
an essential part of a circular (bio)economy. The project<br />
EnzyDegTex focuses on the biological transformation of<br />
textile recycling using enzymatic degradation and microbial<br />
synthesis of chemical base materials and (bio)polymers.<br />
Safeguarding economic resources and capacities in the<br />
Rhenish Mining Area, Germany, and Europe, the development<br />
and expansion of circular economies will be an important<br />
aspect in the future. Textile waste is currently disposed of in a<br />
linear rather than circular manner. Thus, there is a very high,<br />
almost entirely untapped potential for establishing circular<br />
economic processes for textiles. More than 1.5 million tonnes<br />
of post-consumer textile waste are generated annually from<br />
private households in Germany [1]. Recycling textiles poses<br />
challenges due to the complexity of textile constructions<br />
with diverse, often unknown manufacturer-dependent<br />
mixes of different fibre materials, extensive use of additives<br />
and dyes, and multi-layer constructions with mechanically<br />
inseparable layers. Therefore, recyclin widely used textiles<br />
such as polyester-cotton blends is challenging with the<br />
recycling approaches available today. Instead, the majority<br />
of textile waste is currently downcycled once into low-quality<br />
products like painting fleeces or insulation materials, which<br />
are disposed of later at the end of their second use phase.<br />
The aim of project EnzyDegTex is to close the loop of textile<br />
recycling and to provide renewed raw materials from textile<br />
waste for the chemical, plastics, and textile industries. The<br />
use of enzymes enables selective degradation of materials<br />
present in textiles, e.g. polyesters in polyester-cotton blends.<br />
Thus, custom-fit recycling processes can be designed using<br />
the enzymatic approach, so that complex textile constructions<br />
can be treated and respective raw materials returned.<br />
For the development of the EnzyDegTex recycling<br />
process, process chains with the following sub-steps<br />
are being investigated:<br />
• Selection and preparation of the textile waste<br />
• Development and implementation of the<br />
enzymatic degradation<br />
• Enrichment and purification of<br />
suitable degradation products<br />
• Microbial synthesis of chemical<br />
base materials and polymers<br />
• Development and validation of<br />
suitable spinning processes<br />
• Development of textile products<br />
Enzyme for polyester<br />
degradation from textile waste<br />
The development of enzymatic degradation processes<br />
includes the screening and engineering of promising<br />
enzymes that can specifically degrade synthetic polymers or<br />
typical additives and dyes from textile material blends. The<br />
degradation products are subsequently used as feedstock<br />
for the microbial synthesis of textile raw materials. Target<br />
raw materials are, for example, mono – and oligomers<br />
for the synthesis of melt – or solvent-spinnable polymers.<br />
The spinnability of the purified polymers is first evaluated<br />
through polymer characterisation measurements and<br />
spinning trials on lab-scale spinning plants. Subsequently,<br />
melt and solvent spinning processes at a pilot scale are<br />
developed for suitable polymers. The resulting yarns are<br />
further processed into textile demonstrators as nonwovens,<br />
weaves, or knits using classic textile surface manufacturing<br />
processes. In addition, the yarn and textile properties are<br />
characterised and compared to benchmark products from<br />
clothing applications. After three successful project years,<br />
the feasibility of biological textile recycling into new chemical<br />
base materials and textile products is demonstrated.<br />
The implementation of developed products and processes<br />
in the Rhenish Mining Area has great potential to play a key<br />
role in transforming the linear textile disposal into a circular<br />
(bio)economy. With the high availability of textile waste and<br />
the local biochemical industry, the region has excellent<br />
conditions for creating valuable products from textile<br />
waste and new jobs. Moreover, in terms of sustainability,<br />
a contribution towards resource efficiency will be made<br />
and the amount of incinerated or exported and landfilled<br />
textiles will be reduced.<br />
By:<br />
www.ita.rwth-aachen.de<br />
Ricarda Wissel, Stefan Schonauer,<br />
Henning Löcken, Thomas Gries<br />
ITA Institut für Textiltechnik of RWTH Aachen<br />
University, Aachen, Germany<br />
Project partners from RWTH Aachen University:<br />
Institute of Biotechnology (BIOTEC)<br />
Institute of Applied Microbiology (iAMB)<br />
Institut für Textiltechnik (ITA)<br />
[1] bvse e.V: Bedarf, Konsum, Wiederverwendung und Verwertung<br />
von Bekleidung und Textilien in Deutschland, 2020, URL:<br />
https://bit.ly/bvse-studie2020<br />
12 bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17
4 + 5 April 2023 – Nuremberg, Germany<br />
Save the date<br />
Call for papers<br />
+<br />
www.bio-toy.info<br />
organized by<br />
Media Partner<br />
Coorganized by<br />
Innovation Consulting Harald Kaeb<br />
Speakers of bio!TOY 2021<br />
®
Application News<br />
Sustainable<br />
PLAYMOBIL toys<br />
With the new PLAYMOBIL (Zirndorf, Germany) product<br />
series Wiltopia, children discover our Earth, its special<br />
features and its inhabitants. Without dry facts, but<br />
with lots of play fun and sustainable material in proven<br />
Playmobil quality!<br />
Playmobil and plastic recycling partner Coolrec<br />
(Waalwijk, the Netherlands) show exactly how this<br />
works in their Explainer clip, which is being released to<br />
coincide with the launch of the product series.<br />
Long-lasting quality – designed with the<br />
environment in mind<br />
Wiltopia is the first product range from Playmobil to be<br />
made from an average of over 80 % sustainable material.<br />
PCR plastics – i.e. plastics that have already been used<br />
by consumers and subsequently fed into the recycling<br />
loop – and biobased plastics are used. This conserves<br />
unused resources and above all the environment by<br />
giving already used materials a new life. All of the new<br />
items in the Wiltopia range naturally match the proven<br />
Playmobil quality.<br />
The explainer video clip: From the old<br />
refrigerator to new Playmobil sets.<br />
But how does it actually work exactly? Playmobil<br />
and recycling specialist Coolrec, a subsidiary of<br />
Renewi (Milton Keynes, UK), have produced a clip<br />
(https://youtu.be/dZd2N0dGJYU) for this purpose. In<br />
a child-friendly way, it shows how the Wiltopia items<br />
are made from recycled plastics that Coolrec extracts<br />
from discarded refrigerators. Pretty cool and really<br />
good for the planet! In the spirit of transitioning to a<br />
circular economy, the old refrigerators are stripped of<br />
the materials that are no longer needed. The plastics<br />
from the refrigerators are then shredded and turned<br />
into flakes. The flakes are turned into Coolrec pellets<br />
using advanced mechanical recycling processes, and<br />
you can make just about anything from them! Like all<br />
the animals and playsets in the new Playmobil product<br />
line Wiltopia and much, much more! AT/MT<br />
www.playmobil.com | www.coolrec.com<br />
Industrial compostable<br />
stretch film<br />
Anhui Jumei Biological Technology (Anhui, China) is a<br />
focused developer and manufacturer of compostable raw<br />
materials and products. Until June <strong>2022</strong>, Anhui Jumei<br />
has supplied a total of 3,500 tonnes of compostable cling<br />
wrap to the market. These new cling wrap products<br />
are delivered to customers in 22 countries and regions<br />
worldwide to replace traditional plastic wrap and to reduce<br />
environmental pollution.<br />
The compostable cling wraps of Jumei were approved for<br />
the OK Compost label in March 2019 and certified home<br />
compostable one year after.<br />
In recent years it became a trend for households to<br />
embrace more disposable compostable products as the<br />
public is increasingly concerned about environmental<br />
issues. New regulations and legislative restrictions<br />
banning toxic plastics placed on the market prevailed soon,<br />
making the compostable cling wrap a popular substitute<br />
for households. So, it is no surprise that compostable cling<br />
wraps are broadly used in households, supermarkets,<br />
hotels, restaurants, and industrial food packaging. The<br />
current annual output is 1,000 tonnes.<br />
Jumei compostable cling wrap meets various<br />
requirements for food packaging applications:<br />
1. Food grade with no odour and high transparency<br />
2. Safe for microwave oven and refrigerator<br />
3. Good for fresh and cooked food packaging<br />
4. Biodegradable and compostable<br />
Jumei has made every effort to make as many<br />
compostable alternatives as possible to reach more end<br />
consumers. They are never satisfied and feel an obligation<br />
to improve their products even more. It is their mission to<br />
address the global plastic problem with the most viable and<br />
sustainable products. AT/MT<br />
www.ahjmsw.com<br />
Wiltopia by PLAYMOBIL [m] (Photo: Playmobil)<br />
14 bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17
Hall 6<br />
Stand C52<br />
M·VERA ®<br />
Biocompounds<br />
Discover our wide range of biodegradable and/or biobased<br />
materials for injection moulding, extrusion, thermoforming,<br />
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M·VERA ® grades have different amounts of renewable carbon<br />
content and are food contact approved.<br />
Matching color and additive masterbatches are also provided.<br />
BIO-FED · Member of the Feddersen Group<br />
50829 Cologne · Germany · Phone: +49 221 888894-00 · info@bio-fed.com · www.bio-fed.com
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bioplastics MAGAZINE [04/22] Vol. 17 25
C<br />
M<br />
Y<br />
CM<br />
MY<br />
CY<br />
CMY<br />
K<br />
Soother made with renewably-sourced feedstock<br />
Neste (Espoo, Finland), Borealis (Vienna, Austria), and MAM (Vienna, Austria) collaboratively announce an exciting product<br />
development made possible by value chain collaboration. MAM has been creating innovative and unique baby products such<br />
as soothers and baby bottles for more than 45 years and has recently launched its first climate-neutral soother. The new MAM<br />
Original Pure soother is composed of renewably-sourced polypropylene (PP) from the Bornewables portfolio of circular<br />
polyolefins, manufactured with Neste RE produced entirely from renewable raw materials.<br />
The packaging of MAM Original Pure soother, which also functions as a steriliser box, is also made using Bornewables. This<br />
development is an excellent example of how eco-efficient design and the use of circular polyolefins can substantially reduce the<br />
carbon footprint of a product while at the same time guaranteeing its safety and superior product quality.<br />
Application News<br />
In their efforts to defossilise and reach their sustainability<br />
targets, many industry sectors are seeking safe and costefficient<br />
alternatives for plastics made using fossil-based<br />
feedstock. Grades in the Borealis Bornewables portfolio are<br />
often the ideal replacement solution. Using renewable Neste<br />
RE feedstock consisting of renewable propane which is derived<br />
for this collaboration solely from vegetable oil origin waste and<br />
residue streams, the Bornewables are produced according to<br />
the mass balance model which enables circular polyolefins<br />
to be tracked, traced, and verified throughout the entire value<br />
chain. Neste supplies Neste RE feedstock to Borealis for<br />
dehydrogenation. It is first converted to renewable propylene,<br />
then to renewable polypropylene (PP) at Borealis’ ISCC PLUS<br />
certified production facilities in Belgium. MT<br />
www.neste.com | www.borealisgroup.com | www.mambaby.com<br />
TPE<br />
ISSN 1868 - 8<strong>05</strong>5 PVST ZK17761<br />
Volume 14 / <strong>2022</strong><br />
Magazine<br />
RFP<br />
ISSN 1863 - 7116 PVST 73484<br />
Rubber | Fibres | Plastics<br />
Volume 17 / <strong>2022</strong><br />
PU<br />
ISSN 1864 - 5534 PVST 66226<br />
Volume 19 / <strong>2022</strong><br />
Magazine<br />
International<br />
RADO-Titelseite-GAK-07-8-<strong>2022</strong>.PRINT <strong>05</strong>.08.22<br />
ISSN 0176-1625 PVSt 4637 75. Jahrgang August <strong>2022</strong><br />
Gummi | Fasern | Kunststoffe<br />
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• Interview with<br />
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• Trend report<br />
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• Editorial<br />
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Eruption of techniques Compensate<br />
and strategies to<br />
for interference<br />
break up and recycle rubber with nature<br />
• TPV for fuel cells • Wood as<br />
flame-retardant<br />
03<br />
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and regionalisation:<br />
Changing landscape of<br />
global supply chain<br />
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• Trend report<br />
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RP_P03_ADV Antifiamma_210x297mm.indd 1<br />
• Emerging trends in<br />
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• Follow-up report 189<br />
exhibitors spread over<br />
three halls at Hannover<br />
fair ground<br />
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• DKT/IRC 2021<br />
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bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17 15
Application News<br />
Woodly partners with R-kioski<br />
R-kioski (Vantaa, Finland) has chosen the Woodly ® heat-sealed bag as their new form of packaging for takeaway products. With<br />
approximately 480 stores in Finland, R-kioski is a franchise-driven convenience store chain, which offers its customers food and<br />
beverages, as well as wanted everyday goods and services.<br />
The heat-sealable bag is recyclable and made from 100 % carbon neutral and wood-based Woodly material. Consumers can<br />
recognize the packaging from the Woodly logo. Takeaway sandwich products packaged in Woodly heat-sealable bags are available<br />
in R-kioski stores across Finland starting this week.<br />
R-kioski is taking further steps towards sustainability by choosing Woodly’s wood-based packaging. The Woodly bag increases<br />
product shelf life and preserves hygienic qualities and freshness.<br />
“Sustainability is part of our everyday operations. As our world changes, we see that we need to move towards a new way of<br />
doing business, that fits into the future and Anthropocene era. This change is necessary not only for our own success, but also<br />
for future generations, to create opportunities for them to live a good life. We want to lead by example, and we want sustainability<br />
to be accessible to all by providing our customers with easy and convenient ways to make sustainable choices. As part of our<br />
sustainability strategy, we implement actions that bring real change and offer products that benefit both people and the planet.<br />
Woodly’s packaging is a good example of our actions to reduce excessive plastic”, says Ann-Charlotte Schalin, Communications,<br />
Sustainability & Talent Management Director of R-kioski.<br />
For Woodly (Helsinki, Finland), the collaboration with R-kioski<br />
is another huge step forward in reaching new audiences with<br />
Finnish material innovation and introducing Woodly material and a<br />
packaging solution to Finnish consumers.<br />
“Everyone knows R-kioski in Finland. R-kioski is a wellestablished<br />
brand in Finland and we are excited about us working<br />
together and supporting R-kioski with its goal to provide consumers<br />
sustainable products,” comments Jaakko Kaminen, Woodly CEO. MT<br />
www.woodly.com<br />
| www.r-kioski.fi<br />
14–15 November<br />
Cologne (Germany)<br />
Hybrid Event<br />
advanced-recycling.eu<br />
Diversity of Advanced Recycling of Plastic Waste<br />
All you want to know about<br />
advanced plastic waste recycling:<br />
technologies and renewable<br />
chemicals, building blocks,<br />
monomers, and polymers based<br />
on recycling<br />
Topics<br />
• Markets and Policy<br />
• Circular Economy and Ecology of Plastics<br />
• Physical Recycling<br />
• Biochemical Recycling<br />
• Chemical Recycling<br />
• Thermochemical Recycling<br />
• Other Advanced Recycling Technologies<br />
• Carbon Capture and Utilisation (CCU)<br />
• Upgrading, Pre- and Post-treatment Technologies<br />
Organiser Sponsored by Contact<br />
Dr. Lars Krause<br />
Program<br />
lars.krause@nova-institut.de<br />
Dominik Vogt<br />
Conference Manager<br />
dominik.vogt@nova-institut.de<br />
16 bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17
Biogenic carbon dioxide (CO 2<br />
)<br />
for plastic production<br />
Materials manufacturer Covestro (Leverkusen,<br />
Germany) and SOL Kohlensäure (Burgbrohl,<br />
Germany) have concluded a framework agreement<br />
for a supply partnership for biogenic carbon dioxide (CO 2<br />
).<br />
With immediate effect, SOL, as one of the most important<br />
European suppliers of gases and gas services, will supply<br />
the liquefied gas to Covestro sites in North Rhine-Westphalia,<br />
where it will be used to produce plastics such as MDI<br />
(methylene diphenyl diisocyanate) and polycarbonate. Under<br />
the terms of the framework agreement, SOL Kohlensäure<br />
will already supply up to 1,000 tonnes of biogenic CO 2<br />
this<br />
year. From 2023, the supply volume is to be further increased<br />
substantially, enabling Covestro to save the same amount of<br />
CO 2<br />
from fossil sources at its NRW sites.<br />
“We have set ourselves the goal to become fully circular.<br />
To this end, we want to convert our raw material base to<br />
100 % renewable sources. We are very pleased to have found<br />
a partner in SOL Kohlensäure who will support us in this<br />
transformation with a pioneering spirit”, explains Daniel<br />
Koch, Head of NRW Plants at Covestro.<br />
“We at SOL Kohlensäure are advancing the shift to more<br />
sustainable CO 2<br />
sources. In this way, we are increasing<br />
security of supply, becoming independent of fossil raw<br />
materials, and reducing our environmental footprint<br />
at the same time”, emphasizes Falko Probst, Sales<br />
Manager at SOL Kohlensäure.<br />
From waste product to raw material<br />
The CO 2<br />
used is obtained by SOL Kohlensäure from<br />
various sources, such as bioethanol and biogas plants. In<br />
these plants, CO 2<br />
is produced as a by-product during the<br />
treatment of various biomasses, such as plant residues. This<br />
is separated by SOL Kohlensäure, purified and then made<br />
available to Covestro production as a raw material.<br />
In this way, the supply partnership supports the circular<br />
concept and contributes to reducing emissions.<br />
Covestro’s Lower Rhine sites in Leverkusen, Dormagen,<br />
and Krefeld-Uerdingen are ISCC PLUS certified and can<br />
supply their customers with more sustainable products made<br />
from renewable raw materials.<br />
Goal of climate neutrality by 2035<br />
Covestro has set itself the goal of becoming fully circular.<br />
This also includes using alternative raw materials. Biomass,<br />
CO 2<br />
, as well as end-of-life materials and waste replace fossil<br />
raw materials such as crude oil or natural gas. Carbon is<br />
managed in a circular way. In realizing these ambitions, both<br />
companies are relying on long-term supply partnerships.<br />
In addition to biogenic CO 2<br />
, Covestro is investigating the<br />
use of other technical gases from renewable sources. The<br />
materials manufacturer is already offering its customers<br />
its first sustainable products, such as climate-neutral MDI.<br />
With the expansion of its alternative raw material base, this<br />
portfolio is set to grow further in the coming years.<br />
ISCC (“International Sustainability and Carbon<br />
Certification”) is an internationally recognized system for the<br />
sustainability certification of biomass and bioenergy, among<br />
others. The standard applies to all stages of the value chain<br />
and is recognized worldwide. ISCC Plus also encompasses<br />
other certification options for instance for technical-chemical<br />
applications, such as plastics from biomass (see pp. 52). AT<br />
https://www.covestro.com/<br />
Biogenic gas being delivered, Luis Da Poca (SOL) connects the tank<br />
Delivery of biogenic CO 2<br />
to Covestro site in NRW<br />
Inspection and acceptance of the delivery, from left to right:<br />
Katharina Rudel, Chemical Technician Covestro; Marcus Ney, Plant<br />
Manager Covestro; René Theisejans, Production Expert Covestro<br />
CCU / Feedstock<br />
bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17<br />
17
Fibres / Textiles / Nonwovens<br />
Flax-based thermoplastic<br />
biocomposites<br />
SeaBioComp, a European project developing novel<br />
biobased thermoplastic composite materials, has<br />
successfully produced a number of demonstrator<br />
products for the marine environment, using different<br />
manufacturing processes, to showcase its flax-based<br />
thermoplastic biocomposites.<br />
Project partners in the team, including research organisations,<br />
textile and composite specialists, universities, and<br />
cluster organisations, have been working together for the<br />
past 3 years to develop,<br />
mechanically test, and<br />
research a number of<br />
biobased formulations<br />
using different manufacturing<br />
techniques. Two<br />
different kinds of biocomposites<br />
have been developed<br />
by the consortium;<br />
a self-reinforced PLAcomposite<br />
which has<br />
been made into a variety<br />
of non-woven and woven<br />
fabrics suitable for use in<br />
compression moulding,<br />
and a flax reinforced polylactide (PLA) or acrylic (PMMA)<br />
reinforced composite for use via RIFT, compression moulding<br />
and additive manufacturing.<br />
Extensive testing of the<br />
mechanical properties of<br />
the various biocomposites<br />
has concluded that these<br />
materials are close to and<br />
in some instances perform<br />
better than conventional<br />
non-biobased composites<br />
(sheet moulded composite,<br />
SMC) currently in use<br />
in the marine environment<br />
today. The new biobased<br />
products have been shown<br />
to use the same compression<br />
moulding conditions as conventional products and<br />
sometimes the process cycle time can be shorter.<br />
The project has shown that the combination of<br />
thermoplastic polymers, natural fibres, and 3D printing<br />
technologies can result in technically complex designs and<br />
applications being produced for the marine environment.<br />
Several initial prototype products, including a fender and<br />
other port structures, have successfully been produced<br />
using 3D printing; scale model offshore wind turbine blades<br />
manufactured via monomer infusion under flexible tooling<br />
(MIFT) and complex curved structures using compression<br />
moulding techniques.<br />
The project has released a series of technical leaflets<br />
detailing the various production methods using selfreinforced<br />
biocomposites and flax-based biocomposites<br />
for marine applications, including compression moulding,<br />
monomer infusion and additive manufacturing. These<br />
technical leaflets will be of interest to manufacturers<br />
of marine products as<br />
well as supply chain<br />
companies and the<br />
academic sector and are<br />
available as downloads<br />
from the project website.<br />
In addition, the project<br />
has also determined<br />
whether these biobased<br />
self-reinforced polylactic<br />
acid (SRPLA) products<br />
are suitable for use in the<br />
marine environment from<br />
a durability and microplastic<br />
formation perspective. A new paper, published in<br />
Polymer Testing, Science Direct discusses the potential for<br />
SRPLA to be considered a promising material for sustainable<br />
marine applications.<br />
The motivation for the<br />
project is to reduce the<br />
use of fossil-based materials<br />
in the marine sector<br />
by developing biobased<br />
composites that have<br />
long-term durability with<br />
reduced CO 2<br />
emissions<br />
and environmental impact<br />
on the marine ecosystem.<br />
Early research in the project<br />
identified flax as the<br />
most suitable natural<br />
plant fibre to be used as reinforcement in the biocomposite.<br />
During growth, flax absorbs a lot of CO 2<br />
and cleans the soil<br />
through phytoremediation.<br />
Organisations interested in biobased materials for the<br />
marine environment are invited to join the SeaBioComp<br />
Interest Group via their website. AT<br />
http://www.seabiocomp.eu/<br />
18 bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17
BOOK STORE<br />
Category<br />
New<br />
Edition<br />
2020<br />
NEW NEW<br />
NEW<br />
This book, created and published by Polymedia<br />
Publisher, maker of bioplastics MAGAZINE is available in<br />
English and German (now in the third, revised edition),<br />
and brand new also in Chinese, French and Spanish.<br />
The book is intended to offer a rapid and<br />
uncomplicated introduction to the subject of<br />
bioplastics and is aimed at all interested readers, in<br />
particular those who have not yet had the opportunity<br />
to dig deeply into the subject, such as students or those<br />
just joining this industry, as well as lay readers. It gives<br />
an introduction to plastics and bioplastics, explains<br />
which renewable resources can be used to produce<br />
bioplastics, what types of bioplastics exist, and which<br />
ones are already on the market. Further aspects,<br />
such as market development, the agricultural land<br />
required, and waste disposal, are also examined.<br />
The book is complemented by a comprehensive literature<br />
list and a guide to sources of additional information<br />
on the Internet.<br />
The author Michael Thielen is<br />
publisher of bioplastics MAGAZINE. He is<br />
a qualified mechanical design engineer with<br />
a PhD degree in plastics technology from the<br />
RWTH University in Aachen, Germany. He<br />
has written several books on the subject of<br />
bioplastics and blow-moulding technology<br />
and disseminated his knowledge of plastics<br />
in numerous presentations, seminars, guest<br />
lectures, and teaching assignments.<br />
New<br />
Edition<br />
2020<br />
ORDER<br />
NOW<br />
www.bioplasticsmagazine.com/en/books<br />
email: books@bioplasticsmagazine.com<br />
phone: +49 2161 6884463 19<br />
bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17
Building & Construction<br />
The future of construction<br />
is biobased<br />
The creative studio Biobased Creations was founded in<br />
2019 with the main goal with to use storytelling, design,<br />
and imagination to tell the story of a changing value<br />
system. The founders, Pascal Leboucq and Lucas De Man, are<br />
neither architects nor builders, calling themselves “merely<br />
artists” artists trying to tell a story. A story about society<br />
at a pivot point in time, leaving a system of overproducing<br />
and under-reusing. This is not because we all, as a society,<br />
suddenly became green or good, but because the old system<br />
has reached its limits. Change never comes from innovation<br />
alone, it is driven by crisis and uses the innovation that is at<br />
hand to overcome that crisis.<br />
As artists, Pascal a designer and Lucas a storyteller, they<br />
are fascinated by this period of transformation we are in,<br />
especially because it is still unclear which way it will go. Are<br />
we going for a world where sustainability and vulnerability,<br />
solidarity and equality become the main values, or will we<br />
see a greenwashing of old values like greed, growth, and<br />
inequality? What they do know is that the current crisis is<br />
pushing us to build our homes, buildings, and environments<br />
more sustainable and that by doing so, we will have to<br />
change a bigger system of how we deal with our farming,<br />
our neighbourhoods, our health, and even our ideas of value.<br />
You can’t build truly sustainable without considering the<br />
whole chain around it.<br />
The journey towards biobased building<br />
In 2017 and 2018 Pascal and Lucas were the artists in<br />
residence of the Rabobank (Utrecht, Netherlands) where<br />
they discovered mycelium as a material. Mycelium are the<br />
roots of mushrooms and they form amazing networks under<br />
the earth’s surface. Mixing this mushroom with a dry carrier<br />
like hemp or reed makes it possible to grow, without much<br />
effort and in any mould you like, an amazing building material<br />
in just two weeks. Mycelium is light, fire retardant, water<br />
resistant, and has incredibly high acoustic insulation on top<br />
of that. The designer Eric Klarenbeek introduced the artists<br />
to the material, which lead to the request to make an art<br />
installation for the bank with them. They loved mycelium and<br />
its amazing qualities over traditional building materials. You<br />
can grow it everywhere, very fast, it takes up huge amounts<br />
of CO 2<br />
, it’s not expensive, it’s light and healthy, perfect for<br />
insulation – so they thought “everybody has to be working<br />
with it”. But as it turned out, just a handful of small studios<br />
were experimenting with it and only on a very small scale.<br />
This was the beginning of a much bigger journey for the two<br />
artists. How could they show the (mostly conservative) world<br />
of construction that there are new, beautiful materials with<br />
the same and often better qualities as the old materials out<br />
there? Materials that come from nature and can go back to<br />
nature after use. Materials that take up CO 2<br />
and can store it.<br />
Materials that take way less time to grow than wood and can<br />
be used on the inside and outside of buildings. Materials that<br />
might help farmers with new business perspectives when<br />
the meat industry dissolves. They wanted to scale up these<br />
innovations and build a proper construction.<br />
This led to a collaboration with the Dutch Design<br />
Foundation, taking them up on their request for a natural<br />
pavilion – born was The Growing Pavilion.<br />
Photo: Oscar Vinck<br />
It is a ten-tonne CO 2<br />
-negative, five metres high, eight<br />
metres wide, 95 % biobased pavilion.<br />
They got six designers that already worked with biobased<br />
materials and challenged them to go bigger than ever. The<br />
growing pavilion was an ode to a new aesthetic, the beauty<br />
of nature, and building with nature. They created 88 panels<br />
of mycelium and coated them with a biobased coating.<br />
Each panel had its own mould and its own different level of<br />
mouldiness. Together they show the beauty of fungi in all its<br />
colours. Besides mycelium, they used Kerto Wood for the<br />
frame and created a roof of cotton that let the rainwater in<br />
to feed the plants. They also had a floor made from cattail,<br />
burlap, and potato starch and the benches were made from<br />
rice straw. It was not only a display of biobased materials and<br />
a new way of building, it was a place where people could come<br />
together to understand that the world is changing.<br />
Photos: Eric Melander<br />
20 bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17
By:<br />
By Lucas De Man and Pascal Leboucq<br />
Biobased Creations<br />
Amsterdam, the Netherlands<br />
The Growing Pavilion premiered at the Dutch Design Week<br />
2019. An exhibition of different biobased designers was<br />
installed, there were musicians starting off each day and<br />
specially trained storytellers to talk to the visitors about the<br />
materials in the pavilion. The focus was on explaining how<br />
each material grows, can be harvested, holds CO 2<br />
, can be<br />
materialized and after use can be composted. The story of a<br />
circular system was new but very enlightening to many people.<br />
The Growing Pavilion welcomed over 75,000 visitors and<br />
received international attention with a Highly Commended<br />
Dezeen award as an absolute highlight. After the Dutch<br />
Design Week 2019, Pascal and Lucas received so many<br />
requests from other biobased designers and producers to<br />
display their materials, that they decided to take the next step.<br />
They were tired of constantly hearing from builders and<br />
policy officers that biobased materials are cute but only a<br />
possible solution in the far future. “They are not good enough<br />
yet”, “they miss the right certificates”, “they are not tested<br />
yet, it cannot be used on a large scale yet”, and so on. At<br />
the same time, they saw the problems with the climate, with<br />
CO 2<br />
and nitrogen levels growing exponentially. “Why don’t<br />
we build a house”, they thought. A house on a real scale<br />
that showcases what is already possible today and what will<br />
be possible tomorrow when it comes to biobased building.<br />
This way they could unite all the hardworking designers,<br />
producers, and builders that are inventing these materials<br />
and they could show the world that it is possible. And that<br />
it is possible already today. They could show the world that<br />
building sustainable can look and feel sexy as hell and that it<br />
is not only good for the environment but also good for people<br />
because biobased is healthy.<br />
That is when they started their project The Exploded<br />
View. In 2020, they first build The Exploded View<br />
Materials and Methods.<br />
A house, scale ¼ with over 40 different biobased materials,<br />
reused materials, and different building methods like urban<br />
mining, local mining, modular building, and detachability.<br />
Every room in the house got its own nature theme and<br />
the materials to match it. They had plants, water, earth,<br />
fungi, textile, food, and later they even added bacteria.<br />
They showcased the installation both live and online<br />
because the premiere at the Dutch Design Week happened<br />
during the lockdown.<br />
The exploded View Materials and Methods is a research<br />
installation that showcases the many possibilities when it<br />
comes to biobased building. It is built to travel, which it has<br />
been doing ever since it was showcased for the first time and<br />
there are still new rooms and new materials being added.<br />
Online they share all the information of every material and<br />
are openly asking for help with all the information that still<br />
needs to be researched.<br />
When they built the Growing Pavilion they got most of their<br />
funding from art funds and a few partners linked to design<br />
and art. This time they really wanted to involve the building<br />
world itself. So they became curators of the Embassy of Circular<br />
and Biobased Building<br />
at the Dutch Design<br />
Week and invited all kinds<br />
of organisations, institutions,<br />
and governments to<br />
become a partner and to<br />
share not only resources<br />
but also knowledge, network,<br />
and communication.<br />
This worked so well that<br />
they decided to continue<br />
this during the next step.<br />
In October 2021 the<br />
artistic duo introduced the<br />
visitors of the Dutch Design<br />
Week to The Exploded<br />
View Beyond Building, an<br />
exhibition in the shape of<br />
a real-sized house showcasing<br />
over 100 biobased<br />
materials together with<br />
over 100 partners. It was<br />
a rollercoaster of a ride to<br />
get this project done but<br />
they all together did.<br />
Pascal and Lucas<br />
had a few goals<br />
with this installation.<br />
First, they wanted to show<br />
what is already possible<br />
on a large scale when it<br />
comes to biobased materials.<br />
One-third of all 100<br />
materials in The Exploded<br />
View Beyond Building are<br />
already available today<br />
on a mass scale and for a<br />
competitive price, one-third<br />
will be consumer ready like<br />
that in the coming five<br />
Building & Construction<br />
bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17<br />
21
Building & Construction<br />
years and the last third of materials<br />
displayed are more experimental.<br />
Secondly, they wanted to show how<br />
sexy and beautiful these materials can<br />
be. People touch, smell, and feel the<br />
materials and fall in love with them.<br />
This is not a subjective comment<br />
from their side, this is what they got<br />
back in the thousands of reviews they<br />
got on their questionnaires. Every<br />
material had a label and a QR code which you could scan<br />
for more information on what it is, how it’s made, by whom<br />
it’s made, what you can use it for, and when and where it is<br />
available. This way they not only seduce the people, they could<br />
also share all the information to facilitate networking and<br />
flow of information.<br />
Thirdly, they‘ve built their installation with laminated<br />
veneer lumber (LVL) in the computer and straight out of the<br />
factory. On-site, they only had to assemble it like a giant Lego<br />
project. Modular building will be essential if we want to beat<br />
the shortages in housing and the best and most affordable<br />
way to make them is out of wood. In other words, if you want<br />
to build more and fast, you have to do it sustainably. The great<br />
extra aspect of modular building is that you grow or shrink<br />
your house. This implies a total rupture of our thinking about<br />
building, living, and owning. Because now you can actually<br />
move your house, it is modular and dismountable, or you can<br />
add a piece or sell a part when you need more or less space.<br />
Fourthly, they used the same idea as with The Exploded<br />
view Materials and Methods to give each room a clear theme<br />
like water, earth, fungi and bacteria, plants, food, living<br />
materials, and sewage. But they also added gardens around<br />
and on top of the house to show where the materials actually<br />
originate from and also because they wanted to talk with<br />
the visitors about water collection,<br />
green cities, nature inclusivity,<br />
and waste management.<br />
Last but not least, they added<br />
stories to the materials and<br />
methods. Or to say it better, they<br />
went beyond just the building aspect<br />
of this house. Because if you want<br />
to build more sustainably, you have<br />
to consider the whole chain around<br />
it. So, they collected, and still are<br />
collecting, stories on four themes:<br />
Neighbourhood, Farming, Health, and Value.<br />
If we are going to build more sustainably and with more<br />
biobased materials, which we must, then we will have to<br />
change the way we use our lands. Where will we grow our<br />
wood, hemp, reed, algae, and mycelium? Who will do this?<br />
Lucas and Pascal believe that farmers will become the<br />
producers for the building industry, but are they up for it? Do<br />
they get help with it? Are we, as a society, up for it?<br />
We will also have to change the way we construct our<br />
neighbourhoods. How can we build in such a way that insects,<br />
bees, and small animals find a place to live as well? How<br />
do we build so that our houses and parks help with water<br />
management? Are we going to grow crops in or on buildings?<br />
Will our future cities be more of a fusion of brick and nature?<br />
Will we harvest our buildings?<br />
We will also have to change the way<br />
we value the impact of health. We<br />
can construct our buildings so that<br />
they can breathe instead of sealing<br />
them off. Biobased materials are<br />
way healthier to work with and to live<br />
amongst than traditional building<br />
materials. It has been proven over and<br />
over again. Are we going to take this<br />
into account when we tender? Is this<br />
going to be a more important value for<br />
consumers and governments? The health of our construction<br />
workers is valuable right?<br />
Building more sustainable also means that we will have<br />
to change the way we look at ownership. Do I keep all the<br />
materials in my house? Or does the supplier or the builder<br />
keep them so that they can reuse them in high quality to really<br />
make them circular? What does that mean for pricing? Can I<br />
resell my walls and my insulation after 20 years? We also will<br />
have to look at how we validate aspects such as CO 2<br />
storing<br />
capacity or longevity of materials when we make our tenders<br />
or when we look at certifications of materials.<br />
Building with biobased materials implies a<br />
whole new way of thinking and doing.<br />
And in this last bit of text lies the whole crux. Do we fully<br />
understand that sustainability demands a radical change<br />
in the way we do things today? Can we build with natural<br />
materials that are easy to grow, hold a lot of CO 2<br />
, are<br />
price competitive, healthier, and can be decomposed after<br />
use? Yes, we can. They are there and they are growing in<br />
numbers, quality, and production capacity. But are we ready<br />
for what they imply? We have to build more sustainable that<br />
is a given fact, and nobody denies it. But what Pascal and<br />
Lucas, non-architects, non-builders, “merely” artists, are<br />
trying to do with their work is to tell<br />
the bigger story. They want to open<br />
the dialogue that we have to work<br />
together way more than we do now.<br />
That we have to remove the walls<br />
between the different departments<br />
like agriculture, construction,<br />
science, health, education, and so on<br />
if we truly want to build a sustainable<br />
environment for all of us to breathe in.<br />
We are evolving towards a new value<br />
system, not because we are smarter<br />
and ethically better than before, but because we have to. It<br />
is up to us now to choose how we want that value system to<br />
look like, what values we really want to propagate and how<br />
we are going to deal with the consequences of our choices.<br />
You cannot have a cake and not eat it.<br />
Biobased Creations wants to use storytelling and<br />
imagination to open up a continuous practical ethical<br />
dialogue with all that are concerned. Will you join them?<br />
Both The Growing Pavilion and The Exploded View Beyond<br />
Building could be visited during the Floriade Expo <strong>2022</strong><br />
(April – October <strong>2022</strong>).<br />
The Exploded View Materials and Methods is on the road,<br />
for dates and locations check www.theexplodedview.com<br />
www.biobasedcreations.com<br />
22 bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17
Teaming Up for Change<br />
Transforming Together<br />
A sustainable future requires urgent action — innovative, proactive<br />
approaches that keep us on the offense and reactive solutions for a preventive<br />
defense. And, we need to work together.<br />
Through the expertise and creative power of our people, DuPont Mobility &<br />
Materials is innovating solutions to challenges aligned to the UN Sustainable<br />
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chain to help industries transform toward a low carbon and circular future.<br />
Sustainability is a team sport. Let’s keep all hands on the ball.<br />
dupont.com/mobility/sustainability<br />
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Building & Construction<br />
Wheat gluten based bioplastic<br />
The energy released by the construction industries<br />
increases year after year, raising concerns about<br />
growing CO 2<br />
emissions. It is worth noting that the<br />
construction industry is responsible for 23 % of world plastic<br />
waste production and ca. 37 % of global energy-related<br />
greenhouse gas (GHG) emissions are attributed to the<br />
construction sector [1]. Plastics-based products are used<br />
in the construction industries during packaging as well<br />
as in window panels, interior decor, and in electrical and<br />
electronic products.<br />
After the end-life of such products, a significant portion<br />
is recycled, while the remainder is either released into<br />
the environment or ends up in landfills, leading to serious<br />
environmental issues. This growing global environmental<br />
impact has steered construction science and engineering<br />
toward biobased plastics such as wheat gluten (WG), which<br />
could contribute to a low-carbon future. Bioplastics have<br />
evolved over time as a result of both scientific advances<br />
and market demand. For instance, DUS Architecture<br />
(Amsterdam, the Netherlands) has built a 700 m 2 canal<br />
house out of bioplastic using 3D printing technology [2 ].<br />
Bioplastic has also been used in concretes as aggregates<br />
[3]. Elsewhere, Aectual, a Dutch company based in<br />
Amsterdam, has demonstrated the use of bioplastics to<br />
create sustainable, customizable flooring solutions [4]. These<br />
applications highlight the role of bioplastics in creating a<br />
more sustainable future.<br />
improve mechanical properties, it cannot improve flame<br />
resistance. On the other hand, the addition of a flame retardant<br />
imparts fire safety but reduces mechanical strength. Hence,<br />
gluten with balanced mechanical strength and flame<br />
resistance along with reduced water/moisture sensitivity<br />
could be a viable option for construction application.<br />
This issue was addressed by the research group at the<br />
Structural and Fire Engineering Division at Luleå University<br />
of Technology, Sweden. As part of their research, they treated<br />
gluten bioplastic with pyrolysis biochar and sustainable fireretardants<br />
using a novel technique. According to Oisik Das,<br />
a senior lecturer leading the study, this gluten with biochar<br />
and fire-retardant is more sustainable, eco-friendly, and<br />
efficient for creating potential structural components in<br />
construction engineering. His recently completed research<br />
project, funded by Brandforsk in Sweden (grant number 321-<br />
002), sought to investigate the possibility of balancing the<br />
fire and mechanical properties in bioplastics by incorporating<br />
biochar doped with sustainable fire retardants. Sustainable<br />
fire-retardants were doped inside the numerous pores of<br />
biochar (Figure 1), and this functionalised biochar was then<br />
integrated within gluten bioplastic. The project discovered<br />
that using a thermal method, fire retardants can be effectively<br />
doped inside the pores of biochar and can then be used to<br />
create gluten bioplastic having good fire-safety properties<br />
without compromising on mechanical strength.<br />
Bioplastics, like gluten, are innocuous to the environment<br />
and their degradation does not lead to detrimental<br />
microplastic production. Gluten has acceptable mechanical<br />
and cohesive properties and can be formed into desired<br />
shapes. The use of WG-based bioplastics has the potential<br />
to replace traditional plastics in construction applications.<br />
Despite the fact that gluten is environmentally friendly and<br />
has mechanical properties comparable to conventional<br />
plastics, the question of “How effective is gluten bioplastic for<br />
construction applications?” remains somewhat unanswered.<br />
Aside from strength, gluten should also possess fire and<br />
water resistance properties to meet the requirements of<br />
construction applications. Unfortunately, gluten is sensitive<br />
to water and prone to degradation during a fire. However,<br />
reinforcements and flame retardants can help in resolving<br />
these issues, albeit separately. While reinforcement can<br />
Figure 1: Thermally doped fire retardants<br />
(here naturally-occurring lanosol) in biochar pores [5].<br />
References:<br />
1. Hamilton, I., Rapf, O., Kockat, D.J., Zuhaib, D.S., Abergel, T., Oppermann, M., Otto, M., Loran, S., Fagotto, I., Steurer, N. and Nass, N., 2020. 2020 global status<br />
report for buildings and construction. United Nations Environmental Programme.<br />
2. https://www.bioplasticsmagazine.com/en/news/meldungen/2016-01-11-Bioplastic-elements-facade-Europe-Building.php (assessed on 19-09-<strong>2022</strong>).<br />
3. Oberti, I. and Paciello, A., <strong>2022</strong>. Bioplastic as a Substitute for Plastic in Construction Industry. Encyclopedia, 2(3), pp.1408-1420.<br />
4. https://www.engineering.com/story/aectual-3d-prints-everything-from-floors-to-walls (assessed on 19-09-<strong>2022</strong>).<br />
5. Perroud, T., Shanmugam, V., Mensah, R.A., Jiang, L., Xu, Q., Neisiany, R.E., Sas, G., Försth, M., Kim, N.K., Hedenqvist, M.S. and Das, O., <strong>2022</strong>. Testing<br />
bioplastics containing functionalised biochar. Polymer Testing, p.107657.<br />
6. Das, O., Loho, T.A., Capezza, A.J., Lemrhari, I. and Hedenqvist, M.S., 2018. A novel way of adhering PET onto protein (wheat gluten) plastics to impart water<br />
resistance. Coatings, 8(11), p.388.<br />
24 bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17
Remaining water (%)<br />
Another major issue with gluten is its dimensional<br />
instability under high moisture conditions. Oisik Das and<br />
his co-workers came up with the novel idea of laminating<br />
gluten with polyethylene terephthalate (PET) film using<br />
cross-linkers, which resulted in significantly improved water<br />
barrier properties (Figure 2.a) while keeping the dimension<br />
100<br />
95<br />
90<br />
85<br />
80<br />
75<br />
in construction<br />
Neat WG<br />
PET<br />
Ground<br />
Brushed<br />
(a)<br />
70<br />
0 1 2 3 4<br />
By:<br />
Oisik Das,<br />
Senior Lecturer & International Coordinator<br />
Vigneshwaran Shanmugam<br />
Department of Civil, Environmental<br />
and Natural Resources Engineering<br />
Luleå University of Technology, Luleå, Sweden<br />
intact (Figure 2.b) under high moisture conditions. Based on<br />
the aforementioned, it is possible to alleviate some of the<br />
performance properties of gluten bioplastic taking it one step<br />
closer to being used in the construction industry, but further<br />
research is needed to determine its load-bearing capacity<br />
as well as creep resistance and fatigue-related properties.<br />
Figure 2: State<br />
of the neat and<br />
PET-layered gluten<br />
films (samples<br />
named Ground<br />
and Brushed)<br />
when exposed to<br />
saturated water<br />
vapor (100 % relative<br />
humidity) on the<br />
inside of a cup<br />
and 50 % relative<br />
humidity on the<br />
outside [6].<br />
From Science & Research<br />
Days<br />
Leading Event on Carbon<br />
Capture & Utilisation<br />
Learn about the entire CCU value chain:<br />
• Carbon Capture Technologies<br />
and Direct Air Capture<br />
• CO2 for Chemicals, Proteins<br />
and Gases<br />
• Advanced CCU Technologies,<br />
Artificial Photosynthesis<br />
• Fuels for Transport and Aviation<br />
• Green Hydrogen Production<br />
• Mineralisation<br />
• Power-to-X<br />
1<br />
Best CO2<br />
Utilisation<br />
2023<br />
O R G A N I S E R N OVA -I N S TIT U T E<br />
I N N OVAT I O N<br />
AWA R D<br />
Call for Innovation<br />
Apply for the Innovation<br />
Award “Best CO2<br />
Utilisation 2023”<br />
Organiser<br />
Contact<br />
Dominik Vogt<br />
Conference Manager<br />
dominik.vogt@nova-institut.de<br />
co2-chemistry.eu<br />
bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17<br />
25
Building & Construction<br />
Thermal insulation makes an important<br />
contribution to climate neutrality<br />
Thermal insulation of buildings and the cold chain plays<br />
a vital role in saving CO 2<br />
emissions and conserving<br />
fossil raw materials. Covestro is one of the leading<br />
raw material suppliers for one of the most efficient<br />
insulation materials used for this purpose for a long time:<br />
Rigid polyurethane (PU) foam. Given the ongoing climate<br />
change and the drastic measures required to combat it, its<br />
importance is currently growing once again.<br />
This is reason enough for Covestro to further increase the<br />
sustainability and insulating performance of its foams and<br />
develop innovative solutions for more effective production.<br />
Climate-neutral raw material for insulation<br />
For example, Covestro now offers one of the two main<br />
raw materials for PU rigid foam, renewable [1] toluene<br />
diisocyanate (TDI) and methylene diphenyl diisocyanate (MDI),<br />
in a version that is climate-neutral [2] from the cradle to the<br />
factory gate: On balance, no CO 2<br />
emissions are generated<br />
in the aforementioned part of the value-added cycle. This<br />
increase in sustainability is due to the use of alternative<br />
raw materials based on plant waste and residual oils, which<br />
are allocated to the products with the help of certified mass<br />
balancing according to ISCC PLUS. With such climate-neutral<br />
solutions, Covestro helps its customers achieve their own<br />
sustainability goals and master the transition to a circular<br />
economy. The products can be incorporated into existing<br />
process technology for the construction, refrigeration, and<br />
automotive industry customers without any significant<br />
changes. And with these polyols, Covestro is now able to offer<br />
selective prepolymers for various adhesive applications.<br />
Small refrigerators with plenty of interior space<br />
In the cold chain, too, rigid PU foam has been the insulating<br />
material of choice for decades to keep food from spoiling<br />
efficiently and permanently. In the future, it will be important<br />
to not only further increase the insulation performance, but<br />
also to have the largest possible interior space in which to<br />
store a lot of refrigerated goods, and yet limited external<br />
dimensions of the refrigerator. Here, PU vacuum insulation<br />
panels (VIPs) offer an advantageous solution: they take up<br />
little space but provide efficient insulation with low energy<br />
consumption and CO 2<br />
emissions. Even at the end of their<br />
useful life, PU VIPs still reduce the carbon footprint: Thanks<br />
to their use, refrigerators are made from only a few different<br />
materials and can be recycled more easily.<br />
More effective and sustainable production<br />
of insulation elements<br />
For the production of rigid foam insulation boards and<br />
metal sandwich elements, customers have to spread a PU<br />
reaction mixture on a top layer. Covestro has developed<br />
an innovative technology using casting rakes that enables<br />
a uniform distribution of the liquid mixture, simplifying<br />
the production process but also increasing the quality of<br />
the insulation elements. Insulation Board Fastline (IBF)<br />
technology also reduces out-of-spec batches and production<br />
waste – waste that would otherwise have to be disposed of or<br />
recycled. The casting rakes can be easily integrated into the<br />
existing production.<br />
26 bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17
Efficiently insulated windows<br />
The efficient thermal insulation of doors and<br />
windows naturally makes another important<br />
contribution to reducing energy consumption<br />
and CO 2<br />
emissions from buildings. While<br />
multi-pane windows made of insulating glass<br />
have proven themselves in practice, for a few<br />
years now, composite materials made of<br />
polyurethane resins in combination with glass<br />
fibres using pultrusion technology have been<br />
providing excellent insulation of<br />
window and door frames. They<br />
also give them good strength<br />
and fire resistance.<br />
Covestro produces the polyether polyols in Dormagen,<br />
Germany, using the mass-balanced precursor propylene oxide<br />
from the shared site with LyondellBasell in Maasvlakte, The<br />
Netherlands. There, the two partners produce propylene<br />
oxide and styrene monomer as part of a joint venture. Both<br />
of the above-mentioned sites are certified according to<br />
the internationally recognized ISCC PLUS standard.<br />
“With the introduction of both main components<br />
(TDI and MDI) for polyurethanes based on<br />
alternative raw materials, we have reached<br />
another important milestone on the road to<br />
climate neutrality,” says Sucheta Govil,<br />
Chief Commercial Officer of Covestro.<br />
“We can now help customers in a variety<br />
of industries meet their climate goals and<br />
drive the transition to a circular economy. At the same time,<br />
we are reducing the CO 2<br />
footprint in various value chains”. AT<br />
https://www.covestro.com/<br />
Building & Construction<br />
[1] The more sustainable polyether polyol as well as the renewable TDI<br />
are produced with the help of the mass balance approach using<br />
renewable raw materials – from biowaste and plant residues – which are<br />
mathematically attributed to the product.<br />
[2] Climate neutrality is the result of an internal assessment of a partial<br />
product life cycle from raw material extraction (cradle) to the factory<br />
gate (Covestro gate), also known as cradle-to-gate assessment. The<br />
methodology of our life cycle assessment, which has been critically<br />
reviewed by TÜV Rheinland, is based on ISO standards 14040 and ISO<br />
14044. The calculation takes into account biogenic carbon sequestration<br />
based on preliminary data from the supply chain. No compensatory<br />
measures were applied.<br />
23–25 May • Siegburg/Cologne<br />
23–25 May • Siegburg/Cologne (Germany)<br />
renewable-materials.eu<br />
The brightest stars of Renewable Materials<br />
The unique concept of presenting all renewable material solutions at<br />
one event hits the mark: bio-based, CO2-based and recycled are the only<br />
alternatives to fossil-based chemicals and materials.<br />
ORGANISED BY<br />
NOVA-INSTITUTE<br />
SPONSORED BY<br />
COVESTRO1<br />
RENEWABLE<br />
MATERIAL<br />
OF THE<br />
YEAR 2023<br />
First day<br />
• Bio- and CO2-based<br />
Refineries<br />
• Chemical Industry,<br />
New Refinery Concepts<br />
& Chemical Recycling<br />
Second day<br />
• Renewable Chemicals<br />
and Building Blocks<br />
• Renewable Polymers<br />
and Plastics –<br />
Technology and Markets<br />
• Innovation Award<br />
• Fine Chemicals<br />
(Parallel Session)<br />
Third day<br />
• Latest nova Research<br />
• The Policy & Brands<br />
View on Renewable<br />
Materials<br />
• Biodegradation<br />
• Renewable Plastics<br />
and Composites<br />
INNOVATION AWARD<br />
Call for Innovation<br />
Submit your<br />
Application for the<br />
“Renewable Material<br />
of the Year 2023”<br />
Organiser<br />
Award<br />
Sponsor<br />
Contact<br />
Dominik Vogt<br />
Conference Manager<br />
dominik.vogt@nova-institut.de<br />
bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17<br />
27
Building & Construction<br />
Low-carbon wastewater evacuation<br />
system made from bio-attributed PVC<br />
Vynova (Tessenderlo, Belgium), a leading European<br />
PVC and chlor-alkali company, and Nicoll (Herstal,<br />
Belgium), European leader in thermoplastic solutions<br />
for the building sector and part of Aliaxis Group, have sealed a<br />
commercial agreement to use bio-attributed PVC for Nicoll’s<br />
HOMETECH ® silent wastewater evacuation system. This will<br />
enable Nicoll to offer a low-carbon solution without any<br />
compromise on quality, durability, and performance.<br />
As part of the agreement, Vynova is supplying bio-attributed<br />
PVC marketed under its VynoEcoSolutions brand to Nicoll in<br />
France. The use of Vynova’s bio-attributed PVC is estimated<br />
to reduce the carbon footprint of Nicoll Hometech by 60 %<br />
compared to the conventional end product. As it already<br />
incorporates 20 % externally recycled plastic and is 100 %<br />
recyclable itself, Nicoll Hometech will become the first silent<br />
evacuation system made with 100 % low-carbon PVC.<br />
“We are delighted to work together with an industry<br />
leader like Nicoll to reduce the carbon footprint of their<br />
PVC pipe range, supporting our mutual sustainability<br />
goals and helping the construction sector shift towards a<br />
low-carbon future”, comments Rudy Miller, Vice President<br />
Vinyls Business at Vynova.<br />
“This new bio-attributed resin is a logical next step to<br />
further concretize our sustainability ambitions. As a market<br />
leader, we set the pace for innovative, sustainable solutions”,<br />
says Benoît Fabre, Vice President Aliaxis France.<br />
Vynova’s bio-attributed PVC is produced from biomass<br />
feedstock that does not compete with the food chain<br />
and is marketed under the VynoEcoSolutions brand. The<br />
VynoEcoSolutions portfolio also includes the company’s<br />
circular-attributed and renewable PVC ranges, renewable<br />
caustic soda as well as its low-carbon potassium<br />
derivatives offering.<br />
The bio-circular ethylene which is used as feedstock for<br />
Vynova’s bio-attributed PVC is supplied by petrochemical<br />
company SABIC (Riyadh, Saudi Arabia) from its production<br />
facilities in Geleen (the Netherlands) and forms part of<br />
SABIC’s TRUCIRCLE portfolio for circular solutions.<br />
“Partnerships along the value chain, such as this<br />
collaboration with Nicoll and SABIC, are essential to realizing<br />
the transition towards a more sustainable and circular<br />
plastics industry. This cooperation underlines our strong<br />
commitment to being an industry leader in that transition”,<br />
concludes Vynova President Christophe André. AT<br />
www.vynova-group.com<br />
www.aliaxis.com<br />
https://nicoll.be/<br />
https://www.sabic.com/<br />
28 bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17
Cellulose-based passive<br />
radiative cooler<br />
Heating and cooling account for large proportion<br />
of buildings’ energy use in many countries, such<br />
as China and the USA, which makes it the largest<br />
individual energy expenditure. As a result, passive radiative<br />
cooling has become an attractive approach to saving building<br />
energy efficiencies. To date, traditional cooling devices show<br />
poor daytime cooling performance in hot, humid regions<br />
because the cooling materials are heated up by the sun.<br />
Thus, designing tuneable daytime radiative cooler to meet<br />
the requirements of different weather conditions is still a big<br />
challenge, especially in hot, humid regions.<br />
In a recent study, a dual-function strategy of aerogel was<br />
put forward to construct tuneable cellulose nanocrystal<br />
(CNC) aerogel coolers with high solar reflectance, high<br />
infrared emissivity, and low thermal conductivity, which show<br />
great value in energy-saving buildings. Nanocrystal cellulose<br />
aerogel coolers were fabricated via facile freezing casting of<br />
crosslinked CNC suspensions.<br />
The CNC suspensions crosslinked by silane agent (MTMS)<br />
were poured into the desired moulds and frozen in liquid<br />
nitrogen, before they were freeze-dried to obtain the CNC<br />
aerogels. Finally, the obtained CNC aerogels were thermally<br />
treated in the oven drying at 80 °C. The resulting CNC aerogel<br />
coolers exhibit an ultra-white structure, which can reflect<br />
96 % sunlight. Meanwhile, CNC aerogel coolers show a<br />
strong infrared emittance (92 %) and an ultralow thermal<br />
conductivity (0.026 W/mK). They can achieve a sub-ambient<br />
temperature drop of up to 9.2 °C under direct sunlight and<br />
promisingly reached the reduction of ~7.4 °C even in hot,<br />
moist, and fickle extreme surroundings.<br />
More importantly, the elasticity of aerogel coolers enables<br />
the dynamically tuneable cooling capacity by simply changing<br />
the compression ratio of aerogel coolers, which can meet<br />
the different cooling requirements in various regions all over<br />
the world. Meanwhile, compared with traditional cooling<br />
materials, such as PE fabric, PVDF coatings, photonics, and<br />
so on, the prepared CNC aerogel coolers are sustainable and<br />
eco-friendly – it can be easily isolated from wood and can be<br />
considered a nontoxic and biodegradable material.<br />
Most importantly, as-prepared CNC aerogel coolers can be<br />
used for many scenarios such as:<br />
1. as cooling materials around building, outdoor<br />
construction or devices,<br />
2. but also for small devices running outdoors in summer<br />
under direct sunlight,<br />
3. or as protecting materials against sunlight or warm<br />
conditions, such as for fresh fruit in warm weather, e.g.<br />
during transport in summer.<br />
Specially, these aerogel coolers can be easily assembled<br />
into bulks with different sizes and geometries, which can<br />
meet the various requirements of applications. The aerogel<br />
cooler (thickness of 1 cm) can act as an envelope of baseline<br />
buildings to reflect sunlight, dissipate heat by infrared<br />
radiation and reduce thermal convection from the ambient<br />
surroundings to the inner space, thereby resulting in reduced<br />
cooling energy consumption.<br />
The energy-saving modelling process was conducted<br />
based on baseline wall and roof material (Traditional building<br />
materials) properties and aerogel cooler performance to<br />
predict energy consumption. Twenty-three cities in China<br />
were selected for this study (thermal zones in China), which<br />
can expand the results of energy savings to the whole country.<br />
Our cooling energy savings of the aerogel cooler on outer<br />
surfaces of buildings indicates Haikou (6.89 kW/m 2 ), Taipei<br />
(5.61 kW/m 2 ), Changsha (4.96 kW/m 2 ), Wuhan (4.91 kW/m 2 ),<br />
and Nanchang (4.89 kW/m 2 ) possess the highest cooling<br />
energy in the chosen 23 cities in China. Specifically, compared<br />
with the traditional building consumption, the aerogel cooler<br />
could save 35.4 % cooling energy on average in China.<br />
In the future, the research will focus on: (1) improving<br />
the net cooling power of aerogel coolers by optimizing the<br />
infrared emissivity; (2) optimizing existent freeze casting<br />
technology to produce large-sized aerogel coolers: (3)<br />
designing weather-adaptive CNC-based coolers to meet the<br />
requirement of different season conditions.<br />
Full research at:<br />
https://pubs.acs.org/doi/10.1021/acs.nanolett.2c00844<br />
https://wsu.edu/<br />
Cooling savings (%)<br />
50<br />
40<br />
30<br />
20<br />
10<br />
0<br />
Average (one year)<br />
Percentage<br />
China<br />
Energy<br />
4x10³<br />
3x10³<br />
2x10³<br />
1x10³<br />
Cooling energy (W/m²)<br />
By:<br />
Fu Yu, Distinguished Professor<br />
School of Mechanical and Materials Engineering & Composite<br />
Materials Engineering Centre<br />
Nanjing Forestry University & Washington State University<br />
Pullman, WA, USA<br />
0<br />
Building & Construction<br />
bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17<br />
29
them all, and they will all be showcased at the K.<br />
K’<strong>2022</strong> Preview<br />
Show<br />
Preview<br />
K <strong>2022</strong>, “The World’s No. 1 Trade Fair for Plastics and Rubber”<br />
will again be the stage for approximately 3,000 exhibitors from<br />
61 countries that will occupy Düsseldorf Exhibition Centre in its<br />
entirety. The so-called K-Show is expected to attract more than<br />
200,000 trade visitors from all over the world to Düsseldorf between<br />
the 19 th and 26 th of October <strong>2022</strong>. The latest K in 2019 registered<br />
3,330 exhibitors from 63 countries on 177,000 m² net exhibition<br />
space and 224,116 trade visitors, of these 73 % came from abroad.<br />
This year, sustainability is of unsurprising focus with two of<br />
the three declared guiding themes of the K-show being climate<br />
protection and the circular economy. They are the current answers<br />
of the industry to the threats of the climate crisis and global<br />
plastics pollution, including microplastics. In this race against<br />
time to find the best solutions for the end-of-life and feedstock<br />
issues of our industry, it is safe to say that claims of recyclability<br />
will be everywhere. Yet, real solutions have to go broader, looking<br />
at the issues on a wider scale. There is infrastructure to be built<br />
and systems to be developed in collaboration of players across<br />
the industry. If we really plan to defossilise the industry we<br />
need to look at solutions that are biobased, CO 2<br />
-based, and yes,<br />
based on recycled material. However, just because a material<br />
is recyclable doesn’t make it sustainable – only if it is actually<br />
recycled. Mechanical recycling is still the go-to approach here,<br />
but it is already becoming clear that even if scaled up it will not<br />
be enough to make our economy truly circular, luckily advanced<br />
recycling technologies are on the rise, eager to fill part of that gap.<br />
The open exchange and dialogue on solution-oriented<br />
innovations and sustainable developments across national<br />
borders and continents will also be in focus at this year’s K in<br />
(Foto: Messe Düsseldorf / Constanze Tillmann)<br />
Düsseldorf. It fulfils the ideal prerequisites for engaging in intense<br />
On the following pages a number of<br />
companies present their exhibits at K <strong>2022</strong>.<br />
This will be rounded off by a comprehensive<br />
K-show-review in issue 06/<strong>2022</strong>.<br />
global networking and for jointly advancing projects. Because<br />
nowhere else is the plastics and rubber industry gathered in one<br />
place with such a high degree of internationality. There are no<br />
silver bullets and different regions in the world require different<br />
solutions, be it mechanical or chemical recycling, biobased or<br />
biodegradable, or carbon capture and utilisation – we will need<br />
Sukano<br />
Sukano (Schindellegi, CH) is presenting<br />
its circularity-designed products. For<br />
15+ years, Sukano has maximized<br />
and diversified the use of biopolymers<br />
to contribute to a circular economy.<br />
An expert on masterbatches and<br />
compounds in biodegradable and biobased<br />
polymers with in-house technical<br />
knowledge, Sukano recognizes<br />
the materials’ significant benefits,<br />
properties, and functionalities.<br />
Sukano aims to accelerate the growth<br />
of biodegradable and compostable packaging and foster<br />
innovation in semi-durables and medical applications to<br />
expand the market penetration and sustainable profile<br />
of biodegradable goods. With a complete portfolio and<br />
technical support, the company helps develop applications<br />
that optimize production yield, cycle times, and consistency.<br />
The K-show is the performance barometer for the entire<br />
industry and its global marketplace for innovations. For eight days,<br />
the “Who’s Who” of the entire plastics and rubber world will meet<br />
here to demonstrate the industry’s capabilities, discuss the latest<br />
trends, and set the course for the future.<br />
Initially focused on<br />
PLA, a biodegradable<br />
plastic made from<br />
organic sources,<br />
Sukano now has<br />
expanded into PBS(A)<br />
and PEF additive and<br />
colour masterbatches.<br />
The newest addition<br />
is the SUKANO ® PHA<br />
colours, which allow<br />
fully compostable end<br />
applications. Sukano’s<br />
Global Product Manager for Bioplastics,<br />
Daniel Ganz, will introduce the PHA colour palette<br />
and concept at the Bioplastics Business<br />
Breakfast on October 21, <strong>2022</strong>.<br />
Climate protection and the circular economy are not only<br />
guiding themes of the trade show but are (and always have been)<br />
among the core targets of the bioplastics community, not only at<br />
the exhibitors’ stands but also in the supporting programme of<br />
K <strong>2022</strong>, e.g. the 5 th Bioplastics Business Breakfast conferences<br />
hosted by bioplastics MAGAZINE (see pp 8 for details).<br />
www.sukano.com<br />
8a H28<br />
30 bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17
Gianeco<br />
Gianeco (Turin, Italy) is one of the first companies in Europe to successfully start recycling renewable, biodegradable, and<br />
compostable materials such as PLA, PBAT, PBS, and their compounds.<br />
One of our main products is recycled PLA (polylactide), a thermoplastic polyester polymerised from maize, i.e. from renewable<br />
sources. Polylactide is extremely versatile and is used in a wide variety of applications: for sheet and panel extrusion, injection<br />
moulding, compounding, and 3D printing.<br />
Among the latest products developed by Gianeco in collaboration with<br />
national research centres is Biogeo, a compound containing PLA, PBAT, and<br />
starch, for the extrusion of blown film; its use is aimed at the production of<br />
bags for organic waste and supermarkets.<br />
Recycled bioPBS will be also present among their products at the K show <strong>2022</strong>.<br />
Gianeco staff are actively working on new solutions to recycle other biopolymers<br />
such as PHA and PHB, which still occupy only a small part of the bioplastics market.<br />
Why choose Gianeco’s recycled biopolymer?<br />
• it is 100 % recycled, thus contributing to the circular economy<br />
• it comes from renewable resources<br />
• is competitively priced compared to virgin biopolymers<br />
• has a low impact on the environment (biodegradable and compostable<br />
according to EN13432)<br />
• has a low carbon footprint<br />
www.gianeco.com<br />
7.2 E10<br />
K’<strong>2022</strong> Preview<br />
traceless<br />
Traceless is a female-founded circular bioeconomy<br />
startup from Hamburg, Germany, offering a holistically<br />
sustainable alternative to conventional plastics<br />
and bioplastics to solve global plastic pollution!<br />
Their innovative, patented technology for the first time allows<br />
using food production residues to produce materials that are<br />
compostable under natural composting conditions. While<br />
biobased, the materials don’t cause land-use change, don’t<br />
need any hazardous additives or solvents and have up to 87 %<br />
lower CO 2<br />
emissions.<br />
Being neither chemically modified nor synthetically<br />
polymerized, they don’t fall under the EU Plastic Directive and<br />
by considering all impact indicators, traceless materials are<br />
uniquely sustainable. Already competitive with conventional<br />
plastics and bioplastics in quality, on an industrial production<br />
scale, their materials will be price competitive with virgin<br />
plastic, allowing to produce sustainable, affordable products<br />
for end customers of all demographics and income levels to<br />
become part of the solution to solve global plastic pollution.<br />
www.traceless.eu 8b F37-03<br />
UBQ<br />
UBQ Materials (Tel Aviv-Jaffa, Israel) is a climate tech<br />
developer of advanced materials made from unsorted<br />
waste, including all organics. The company diverts residual<br />
municipal solid waste from landfills and converts it into UBQ ,<br />
a climate-positive thermoplastic that helps manufacturers<br />
reduce their carbon footprints, operate more sustainably, and<br />
power a circular economy.<br />
UBQ is a sustainable alternative to oil-based resins<br />
and other conventional raw materials, compatible with<br />
thousands of applications across diverse industries.<br />
The homogeneous raw material is USDA bio preferred<br />
and has UL2809 certification, as it contains 100 % postconsumer<br />
recycled content.<br />
UBQ Materials<br />
executives will be<br />
on hand at K <strong>2022</strong> to<br />
showcase its global<br />
expansion, starting with<br />
a large-scale facility in<br />
the Netherlands that<br />
will begin operating in<br />
2023. UBQ Materials<br />
will also demonstrate<br />
final products from a<br />
wide variety of industry<br />
leaders, including<br />
McDonald’s, PepsiCo<br />
and Mercedes-Benz,<br />
that are using UBQ<br />
to manufacture throughout their supply chains, including<br />
consumer-facing products.<br />
www.ubqmaterials.com<br />
7.1 A44<br />
bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17<br />
31
K’<strong>2022</strong> Preview<br />
LANXESS<br />
LANXESS (Cologne, Germany)<br />
presents new Tepex thermoplastic<br />
composites that are currently being<br />
developed starting from recycled or<br />
biobased raw materials.<br />
In the field of matrix materials<br />
for Tepex, recently PLA and PA10.10<br />
have been introduced to the<br />
markets. Development is about to be<br />
completed, e.g. on a matrix plastic<br />
based on PA6 for Tepex dynalite, that<br />
is produced starting from green cyclohexane and therefore consists of well<br />
over 80 % sustainable raw materials.<br />
When the matrix plastic is reinforced with continuous-fibre fabrics, the<br />
resulting semi-finished products exhibit the same outstanding properties<br />
as equivalent products that are purely fossil-based. Beneath plant-based<br />
flax fibre fabrics, another new family of reinforcements comprises variants<br />
that yield surfaces with a so-called forged carbon look. The corresponding<br />
components feature a grain that is reminiscent of marble. The high<br />
proportion of recycled material is based on carbon fibres from postindustrial<br />
waste. The fibres are used as non-woven material or as chopped<br />
fibre mats. A variety of thermoplastics is suitable as a matrix material,<br />
such as PA6, PA66, PP, and PC as well as the above-mentioned<br />
PLA and PA10.10. The mechanical<br />
performance of the<br />
new carbon composites approximates<br />
the high level of<br />
the continuous-glass-fibre reinforced<br />
composites of the<br />
Tepex range isotropically.<br />
www.lanxess.com<br />
6 C76-C78<br />
Kuraray<br />
Among other products, Kuraray (Tokyo,<br />
Japan) presents Septon Bio-series, a<br />
unique hydrogenated styrene farnesene block<br />
copolymer (HSFC) which makes them the first<br />
and only manufacturer of biobased HSBC<br />
materials on the market. As one of the leading<br />
suppliers of TPEs, Kuraray is responding<br />
to increasing industry demand for more<br />
sustainable materials that can significantly<br />
improve the environmental footprint of<br />
products. For example, the production of<br />
these novel TPE materials has much lower<br />
greenhouse gas emissions compared to<br />
conventional styrenic block copolymers.<br />
With the Septon bio-series, Kuraray gives<br />
manufacturers a new solution that enables<br />
new compounds and end-uses with a high biobased<br />
content to expand existing market areas<br />
and open up new ones. So far, Kuraray has<br />
achieved a bio content in Septon bio-series of<br />
up to 80 %. Further investigations are focused<br />
on maximizing the biobased content and<br />
finding additional synergies with other biobased<br />
raw materials. Kuraray is continuously<br />
working on improving the physical properties<br />
of these TPE materials to open up new fields<br />
of applications for its customers.<br />
www.elastomer.kuraray.com<br />
7a D06<br />
United Biopolymers<br />
United Biopolymers (Figueira da Foz, Portugal)<br />
through BIOPAR ® Technology allows the production of<br />
next-generation starch-based bioplastics, with added<br />
capabilities & functionalities.<br />
Biopar Technology enables<br />
the blending of two or more<br />
functional polymers to<br />
produce CoRez ® new material.<br />
Corez is a compound compostable<br />
resin which brings<br />
several competitive advantages<br />
over any other technologies<br />
available in the market.<br />
Corez new material, under<br />
the designation of Biopar<br />
currently allows formulation<br />
at 30 % and 40 % Green Carbon content which can be<br />
extended to a value of 90 %. CoRez under Biopar Technology<br />
apart of being certified as both Industrial Compostable and<br />
Home Compostable is also able to be recyclable. As extra<br />
features can be added the low processing temperatures, as<br />
well as the film brightness, transparency and the possibility<br />
to be processed at a low thickness in order to suit the<br />
toughest requirements.<br />
Corez’ aim is to become the industry reference for the<br />
new material generation replacing today’s conventional<br />
non-compostable and non-biodegradable plastic solutions.<br />
www.guiltfreeplastics.com<br />
8a C14<br />
Leistritz Extrusionstechnik<br />
Leistritz Extrusionstechnik (Nuremberg, Germany) will<br />
focus its presentation on its employees. Extrusion specialists<br />
will demonstrate their expertise in solving problems based<br />
on successfully concluded customer projects on the stage at<br />
the company’s booth. In addition, visitors will be able to learn<br />
about modern twin-screw extrusion technology & solutions<br />
for the recycling industry with intelligent control systems.<br />
This year, Leistritz will show how the team has succeeded<br />
in developing customized solutions with its technical<br />
know-how, commitment and enthusiasm. In regular stage<br />
shows, the extrusion specialists will explain, with the aid<br />
of successful application examples, how the individual<br />
expertise of Leistritz helps to solve technically challenging<br />
tasks. Daniel Nagl, Managing Director of Leistritz Extrusion<br />
Technology, explains: “We don’t sell anything simply off the<br />
shelf. Every one of our machines is designed individually to<br />
fulfil the needs of our customer”.<br />
Successfully implemented projects include for<br />
example biobased wine corks. The company Vinventions<br />
manufacturers closures for wine bottles. Plant-based raw<br />
materials based on sugar cane are used in the innovative<br />
compounding with direct extrusion process. Leistritz has<br />
been cooperating with Vinventions since 1997. Together, the<br />
two companies have realized 15 installations.<br />
www.leistritz.com<br />
6 F22<br />
32 bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17
Sirmax<br />
The Italian Sirmax Group based in Cittadella (Padua, Italy) is among<br />
the world’s leading producers of polypropylene compounds, engineering<br />
polymers, post-consumer compounds, and bio-compounds used in<br />
a variety of applications. In 2019 it acquired Microtec, a company that<br />
produces bioplastics. Today, with almost double the production, a second<br />
plant designated to biopolymers, and substantial R&D investments,<br />
Sirmax has developed an innovative family of 100 % biodegradable and<br />
compostable bioplastics called Biocomp. This bio-compound is made<br />
from raw materials of both renewable and fossil origin and its physical<br />
and mechanical properties are equivalent to those of traditional plastics.<br />
Biocomp can be used to<br />
make products with similar<br />
or superior characteristics<br />
compared to conventional<br />
plastics. Their applications<br />
and areas of use are centred<br />
around flexible and rigid<br />
packaging used in large-scale<br />
retail, agriculture, catering,<br />
and disposable packaging.<br />
The product is, therefore,<br />
not limited to the production of carrier bags – it also lends itself to<br />
compostable mozzarella, ice cream packaging and packaging for solid<br />
and liquid foods in general, refrigerator bags, paper-laminated packaging<br />
for the deli meats industry, packaging and accessories for clothing and<br />
fashion items, to the production of plates, glasses, trays, and cutlery, as<br />
well as freezer and ice cube bags as well as mulch films.<br />
www.sirmax.com<br />
8b C69<br />
Cabamix<br />
Cabamix (Cabannes, France) will<br />
introduce for the first time the new<br />
range Carbomax ® Phoenix as a result<br />
of the second phase of its strategy for<br />
a more sustainable industry. Carbomax<br />
Phoenix is made of 100 % recycled<br />
calcium carbonate, and rPE sourced<br />
from PCR, PIR, or chemical recycling.<br />
It allows to substantially enhance the<br />
recycled content of a finished products.<br />
Carbomax Phoenix is an interesting<br />
solution considering the fast-growing<br />
demand for recycled polymers. It is<br />
already perfect for film extrusion.<br />
Convince yourself, test it!<br />
For those who still don’t know it,<br />
Cabamix will also highlight Carbomax<br />
Bio, its premium calcium carbonate<br />
additive, up to 80 % biobased and certified<br />
compostable by TÜV Austria.<br />
There are many applications where<br />
compostability makes sense and where<br />
Carbomax Bio is commonly used like<br />
compostable flexible bags, mulch film<br />
for agriculture, coffee capsules…<br />
www.cabamix.com 5 D04-14<br />
K’<strong>2022</strong> Preview<br />
BIO-FED<br />
BIO-FED (Cologne, Germany) is<br />
an expert in the development<br />
and production of biodegradable<br />
and/or biobased plastics<br />
as well as biomass-balanced<br />
PP compounds – all under the<br />
brand name M·VERA ® . At K <strong>2022</strong>, the company will present<br />
its product range together with AKRO-PLASTIC, AF-COLOR<br />
and K.D. Feddersen on a joint booth.<br />
Aim of the company is to provide solutions for reducing<br />
the carbon footprint as well as for waste reduction with<br />
biodegradable and biobased products. This also includes<br />
bioplastics with sustainable organic fillers, such as<br />
cellulose, lignin, or starch. Biomass-balanced M·VERA PP<br />
compounds, which are certified according to REDcert2 and<br />
ISCC PLUS, as well as the matching masterbatches AF-<br />
CirColor ® , AF-CirCarbon ® and AF-CirComplex ® also make<br />
an important contribution to this.<br />
Most M·VERA bioplastics are biodegradable compounds,<br />
a lot of them are also partially to fully biobased. They are<br />
suitable for various different processing technologies<br />
such as blown film, injection moulding, extrusion, and<br />
thermoforming. The range also includes a mulch film<br />
type that is certified as soil degradable according to EN<br />
17033. Sustainable AF-Eco ® colour, carbon black and<br />
additive masterbatches suitable for all biodegradable<br />
compounds are also offered.<br />
www.bio-fed.com<br />
6 C52<br />
Evonik<br />
Evonik (Essen, Germany) is introducing a new<br />
sustainable high-performance plastic to its eCO product<br />
line: In the production of the polyamide 12 elastomer<br />
(PEBA) VESTAMID ® eCO E40, 50 % of fossil raw materials<br />
are saved and replaced by a starting material obtained from<br />
chemical recycling of used tires. In addition, only renewable<br />
energy is used in production, which reduces the carbon<br />
footprint by a total of 42 %.<br />
Vestamid eCO E40 is, without any restrictions, an<br />
immediate alternative with improved eco-balance for the<br />
long-established conventional moulding compound for<br />
sports shoe soles with high resilience. The soles exhibit<br />
excellent low-temperature impact strength, chemical<br />
resistance, and high elasticity, and are easy to colour,<br />
process, and overmould.<br />
Evonik will present Vestamid eCO, based on the<br />
mass balance approach<br />
Vestamid eCO and its other<br />
sustainable plastic materials<br />
under the motto “Next<br />
generation plastic solutions”.<br />
www.evonik.com<br />
6 B28<br />
bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17<br />
33
Hall 1<br />
1 C50 Barnes <br />
1 A44 Lenzkes Spanntechnik*<br />
1 C30 Meusburger*<br />
Hall 3<br />
We design colors with a purpose to allow our<br />
3 E71-08 CIFRA<br />
3 D72-04 Futuramat<br />
planet to remain as colorful today and tomorrow.<br />
3 A52 ILLIG Maschinenbau <br />
Our SUKANO® PHA color Portfolio is available for industrially<br />
3 D72-04 Lactips<br />
and home compostable applications.<br />
www.sukano.com<br />
3 D30 Saldoflex<br />
Hall 4<br />
4 A60 EVO-tech<br />
Hall 5<br />
5 D04-17 Addiplast Group<br />
5 F30-04 Agrana Stärke<br />
5 A32 Aquapak Polymers<br />
The Bornewables<br />
5 D04-20 Axens<br />
5 C21\D21 BASF<br />
5 B18 Biesterfeld Plastic<br />
opening up infinite<br />
5 B24 Biotec<br />
5 C24 BorsodChem<br />
5 B06 C.O.I.M.<br />
opportunities<br />
5 D04-14 Cabamix<br />
5 E26 Cabopol - Polymer Compounds,<br />
5 C07-01 CB2<br />
5 B18 Chimei<br />
Visit us in Hall 6, Stand A43<br />
5 B<strong>05</strong>-01 Cosmo Films Limited<br />
5 F30-02 Dichtungs- und Maschinenhandel<br />
5 B46 geba Kunststoffcompounds<br />
5 D04-07 GMP<br />
5 E20 Grässlin Nord<br />
5 A25 Green Plastics<br />
5 A39 Hubron (International)<br />
5 E01 ITENE<br />
5 A23 Kingfa Sci. & Tech.<br />
5 B<strong>05</strong>-<strong>05</strong> Mynusco<br />
5 D04-12 Natureplast<br />
5 C<strong>05</strong>-06 Novoloop<br />
5 B06 Novotex Italiana<br />
5 A28 Plastribution<br />
5 E20 Sax Polymers Industrie<br />
5 C24 Wanhua Chemical Group<br />
5 B42 Westlake Corporation<br />
5 B42 Westlake Vinnolit<br />
5 E03 Yparex<br />
ad_Bioplastic_95x99_12_09_<strong>2022</strong>_high.indd 1 12.09.22 10:<strong>05</strong>5 F30-01 Zell-Metall<br />
Hall 6<br />
6 C52 Akro-Plastic<br />
6 A62 Albis Distribution<br />
6 E77 Axia Plastics Europe<br />
6 E16 Begra Granulate<br />
6 C52 Bio-Fed<br />
6 A43 Borealis <br />
61W-01 Braskem<br />
6 D27 Braskem<br />
6 E62 Cabot Switzerland<br />
6 E80 ClickPlastics<br />
6 A75(1-2) Covestro Deutschland<br />
6 B11 DSM Engineering Plastics Europe <br />
6 C43 DuPont Spec. Prod. Operations<br />
6 E61 EMS-Chemie (Deutschland)<br />
6 B28 Evonik Industrie<br />
6 E28 Fainplast<br />
6 C16 Fine Organic Industries<br />
6 E48 FKuR Kunststoff<br />
6 A63 Grafe Advanced Polymers<br />
6 A42 ICL Europe Cooperatief UA<br />
6 D43 Interpolimeri<br />
6 C52 K.D. Feddersen<br />
61O-03 Kaneka Belgium<br />
6 A20 Kaneka Belgium<br />
6 C76-78 Lanxess<br />
6 D21 LG Chem<br />
6 E27 Meraxis<br />
6 A62 Mocom Compounds<br />
6 A26 Nexeo Plastics Germany<br />
6 E75 Nordmann, Rassmann<br />
6 A58 Novamont<br />
6 D75 Omya<br />
6 B55 Polimarky<br />
6 C50 Polymer-Chemie<br />
6 C24 Polymix - AMP<br />
6 B10 Radici Novacips<br />
6 D11 Reliance Industries Limited<br />
www.neste.com<br />
6 E29 Röhm<br />
6 D42 Sabic Sales Europe.<br />
6 D79 SCG Chemicals<br />
6 C50 SoBiCo<br />
6 C50 TechnoCompound<br />
6 E20 TotalEnergies Corbion PLA<br />
6 E08 UBE Europe<br />
6 D07 Weber & Schaer<br />
6 A62 WIPAG Deutschland<br />
Hall 7<br />
7.1 A23 A.J. Plast<br />
7.1 B41 A1 vmpex (Partnership)<br />
7.1 C25 Americhem Eng. Compounds<br />
7.2 B10 Anhui Jumei Biological Technology<br />
7a B10 bioplastics MAGAZINE<br />
7a D09-03 Business Innovation Partners<br />
7.2 B30 Carbokene FZE<br />
7.1 D24 Dirco Polymers<br />
7.1 A40 Doil Ecotec<br />
7.2 C09 Dongnam Realize Inc<br />
7.1 A12 Earth Renewable Technologies<br />
7a B10 European Bioplastics<br />
7.2 A13 Europlas (EuP)<br />
7.0 B08 Finproject<br />
7.0 B21 Forplas Plastik<br />
7.2 E10 Gianeco<br />
7.1 D41 GKG Goldmann<br />
7.2 E23 Henan Longdu Torise Biomaterials<br />
7.1 B33 IMS Polymers<br />
7.2 E07 Jiangsu Ruian Applied Bio-tech<br />
7.1 D01 Kandui Industries<br />
7.1 E03-25 Kanghui New Material Technology<br />
7.2 G29 KLJ Plasticizers<br />
7.1 A10 Kompuestos<br />
7a D06 Kuraray Europe<br />
7.1 A38 Laborplast<br />
7a D25 Marubeni International (Europe)<br />
7.2 G20 Mepani Industries<br />
7.1 B50 Merit Polyplast (Partnership)<br />
7a D18 Mitsui Chemicals Europe<br />
7.2 C21 nature2need<br />
7a D21 Nurel<br />
7a C01 Orlen Unipetrol RPA<br />
7.0 B08 Padanaplast<br />
7.1 D20 Palsgaard<br />
7.1 D39 Parsa Polymer Sharif Company<br />
7.2 F15 Pashupati Excrusion<br />
7.1 A10 Plásticos Compuestos<br />
7a B02 Polyplastics Europe<br />
7.1 C12 Ravago<br />
7a B28 RDG Kunststoffe<br />
7.2 C17 Rialti<br />
7.2 D20 S&P Global Commodity Insights<br />
7.2 B<strong>05</strong> S.C. Rematholding<br />
7.1 E03-12 Shandong Ruifeng Chemical<br />
7.2 G33 Shandong Xiangsheng New Mat.<br />
7.1 E03-23 Shenzhen Esun Industrial<br />
7.0 B03 Silon<br />
7a C30 Sojitz Europe<br />
7a B15 Stahl Europe<br />
7.2 C12 Stavian Chemical<br />
7.2 A14 Sumika Polymer Compounds (EU)<br />
7.1 B23 Symplast<br />
7.1 D02 Técnicas para Economía Circular<br />
7.1 E06 Tecnofilm<br />
7.0 B24 TITK<br />
7.1 B06 Trifilon AB<br />
7.1 A44 UBQ Materials<br />
7a C06 Vinmar Chemicals and Polymers<br />
7a D40 West-Chemie<br />
Hall 8<br />
8a C34 ADBioplastics<br />
8a E12-<strong>05</strong> AIMPLAS<br />
8b D60 almaak international<br />
8a G10 Avient Luxembourg<br />
8a F12 Benvic<br />
8a E35 Beologic<br />
8b H65 Blend Colours<br />
8b A58 Celanese Sales Germany<br />
8a F50 Chemieuro<br />
8b D11-12 Chongqing Huafon Chemical<br />
8a D01 Colloids<br />
8a F20 Constab<br />
8a H14 Cumapol Emmen
Note: All companies listed in this guide<br />
were found in the official K’<strong>2022</strong><br />
catalogue under bioplastics.<br />
About companies listed in bold you find<br />
a short K-Show preview on pp 30-41.<br />
Members of European Bioplastics are<br />
marked in orange.<br />
Show<br />
Guide<br />
Joint booth Hall 7a, B10<br />
1<br />
Hall 6 booth A43<br />
BIOPLASTICS<br />
BUSINESS<br />
BREAKFAST<br />
B 3<br />
20. - 22.10.<strong>2022</strong><br />
8a H14<br />
8a H14<br />
8b H55<br />
8b F77<br />
8b F51<br />
8a F26<br />
8b E68<br />
8b F65<br />
8a H34<br />
8a F11-1<br />
8a E36<br />
8a K46<br />
8a K27<br />
8b F22<br />
8a C32<br />
8b F<strong>05</strong>-02<br />
8b H11-06<br />
8a G10<br />
8a J21<br />
8a B09<br />
8b H25<br />
8b E71-<strong>05</strong><br />
8a F20<br />
8b H24<br />
8b C21<br />
8a G33<br />
8a H31<br />
8a J13<br />
8a D12<br />
8b C11-06<br />
CuRe Technology<br />
DuFor Resins<br />
EEC Egyptian European Company<br />
Elachem<br />
Emeraude International<br />
epsotech Germany<br />
Euro Commerciale<br />
Everkem<br />
Fortum Recycling and Waste<br />
FSK<br />
Fünf Kontinent Technik<br />
Gema Elektro Plastik<br />
Gestora Catalana de Residuos<br />
Granulat<br />
Granzplast<br />
Hangzhou Zhoupu New Mat. Tech.<br />
Henan Techuang Biotechnology<br />
HoKa<br />
IMCD Deutschland<br />
Inno-Comp<br />
Innovate Manufacturing Inc<br />
Intereva<br />
Kafrit Industries<br />
Keremplast<br />
Koksan PET ve Plastik Ambalaj<br />
Lehmann & Voss<br />
Lifocolor Farben<br />
Lubrizol Advanced Materials Spain<br />
LyondellBasell<br />
Majumi Chemicals<br />
8a C16<br />
8b F63<br />
8b C69<br />
8a E28<br />
8b D52<br />
8a K32<br />
8a G41<br />
8b E11-03<br />
8a H14<br />
8b E80<br />
8b E35<br />
8a C39<br />
8a B28<br />
8a B28<br />
8b E77<br />
8b C69<br />
8b E41<br />
8a D40<br />
8a D39<br />
8a H28<br />
8a B40<br />
8b A54<br />
8b E71-07<br />
8a F33<br />
8a K08<br />
8a D01<br />
8a K20<br />
8b F37-03<br />
8a H42<br />
8b E61<br />
Merit Plastik Kaucuk<br />
Mexichem Specialty Compounds<br />
Microtec<br />
pal plast<br />
PEBO<br />
Persian Gulf Petrochemical Industry<br />
Plastika Kritis<br />
Polynk Technology<br />
Polyvel Europe<br />
Puro Bioplastics Corporation<br />
Rajiv Plastics<br />
Renk Master Plastik<br />
Romira<br />
ROWA Group Holding<br />
SCJ Plastics<br />
Sirmax<br />
SK Chemicals<br />
Snetor<br />
Stir Compounds<br />
Sukano<br />
Symphony Environmental<br />
Taro Plast<br />
Telasis Tekstil<br />
TER Plastics Polymer Group<br />
Tisan Engineering Plastics<br />
Tosaf Group<br />
TPV Compound<br />
traceless materials<br />
Tricon Energy<br />
TW Plastics<br />
8a C14<br />
8a E12-02<br />
8b F63<br />
United Biopolymers<br />
Unnox Group SLU<br />
Vestolit<br />
Hall 10<br />
10 G09 FSKZ<br />
Hall 11<br />
11 C10 Compra Recykling<br />
11 I65 Plasmatreat*<br />
11 H74 Star Automation*<br />
Hall 12<br />
12 C13 Campetella Robotic Center*<br />
12 C36 PlastFormance<br />
12 A59 Polykum<br />
12 C02-07 We Technology Automation*<br />
Hall 13<br />
13 A13-B13 Arburg <br />
13 A33 BMB*<br />
13 B47 Kurtz<br />
13 D93 T. Michel<br />
Hall 14<br />
14 A68 Biofibre<br />
14 A50 Fanuc <br />
Hall 15<br />
15 D22 Sumitomo Demag*<br />
15 B42 Engel <br />
Hall 16<br />
16 A59 Buss<br />
16 F22 Leistritz<br />
FG (Open area)<br />
FG-CE06 Kurtz<br />
FG-4-04.1 Mitsubishi Chemical<br />
Bornewables PP,<br />
based on Neste<br />
products can be<br />
seen at exhibitors<br />
marked with <br />
Advertisement<br />
You can use this<br />
detachable double<br />
page as your<br />
personal show<br />
guide.
K’<strong>2022</strong> Preview<br />
Lifocolor<br />
The Lifocolor Group (Lichtenfels, Germany), is bringing its<br />
mission, “We bring colour to the circular economy”, to life<br />
at the K <strong>2022</strong> trade fair. As fair highlight and reference of<br />
its Eternal colours concept, the Europe-wide masterbatch<br />
manufacturer will present its biodegradable, plant-based<br />
colour concentrates. Further new products to be unveiled<br />
at the Lifocolor stand include a new white concentrate for<br />
pharmaceutical and drug packaging as well as a new portfolio<br />
of high temperature resistant masterbatches. The group will<br />
also explain to partners how it is pursuing the proclaimed<br />
goal of net zero emissions by 2<strong>05</strong>0.<br />
At K <strong>2022</strong>, a special focus will be on the innovation<br />
for the Lifocolor organic range: 100 % natural, plantbased<br />
colour concentrates. The Lifocolor Group will<br />
present its first colour series of colours comprising of<br />
biodegradable, biobased plastics.<br />
Lifocolor will also present its extended LifoCycle product<br />
portfolio which is focused on the colouring and optimisation<br />
of recycled products. It incorporates high-quality, recyclable<br />
colour and additive batches as well as support in the sorting of<br />
plastics. Lifocolor offers twelve on-trend<br />
colours for 2023 which are on a<br />
100 % recycled polypropylene<br />
basis and will explain to<br />
visitors how much variety<br />
is currently possible in the<br />
colouring of plastics within<br />
the closed-loop cycle.<br />
www.lifocolor.de<br />
8a H31<br />
Kompuestos<br />
Kompuestos (Palau Solità i Plegamans, Spain) will be<br />
presenting its broad portfolio of products specifically<br />
designed to comply with their customers’ needs whilst<br />
providing solutions toward a more sustainable economy.<br />
Kompuestos has been providing tailor-made solutions<br />
for the plastics industry for more than 35 years. Driven by<br />
innovation and sustainability, and committed to promoting<br />
the circular economy of plastics, the company offers duly<br />
certified compostable compounds and low-carbon footprint<br />
solutions as alternative materials to traditional fossil plastics.<br />
Particularly, the family of biobased, biodegradable and/or<br />
compostable resins developed by Kompuestos is fit-forpurpose<br />
for sensitive applications such as single-use bags<br />
and hard-to-recycle products and can be processed by<br />
conventional plastic manufacturing processes without added<br />
technological investments.<br />
www.kompuestos.com<br />
7.1 A10<br />
Covestro<br />
Covestro (Leverkusen, Germany) wants to align itself comprehensively with circularity and help make it the global guiding<br />
principle. To achieve this, the company develops innovative technologies to reuse plastics and return them to the value cycle – often<br />
in close cooperation with partners.<br />
The company’s focus to date has been on proven mechanical recycling, in which the plastic is chemically preserved, and more<br />
recent chemical recycling processes, in which the polymer molecules are broken down chemically. Other technologies of such<br />
raw material reprocessing – specifically enzymatic and pyrolytic – are under development.<br />
Polyurethanes (PU) and other thermoset products usually cannot be mechanically recycled. Chemical processes are the obvious<br />
choice here. Covestro has developed an innovative technology for recovering both core raw materials PU mattress foam. These<br />
are polyols and the isocyanate TDI, which are used in the production of mattress foam. The precursor is recovered from the TDI,<br />
and both raw materials can be reused for the production of new foam after reprocessing. The results achieved to date are being<br />
tested in a pilot plant at the Leverkusen site. Cooperating partners for this project are Interseroh (Cologne, Germany), an ALBA<br />
Group company, and the French environmental protection organization Eco-mobilier (Paris, France), which specializes in the<br />
collection and recycling of old furniture.<br />
A new collaboration with the Zurich-based bag company FREITAG (Switzerland) is the unlimited recycling of truck tarps, based<br />
on thermoplastic polyurethanes (TPUs) from Covestro. At the end of their useful life, the tarps are to be recycled mainly chemically<br />
and used for new tarps or other products. It is important for the success of the project that the tarps are similarly robust, durable<br />
and water-repellent as the previous products. Freitag expects it to be a few years before bags made from the tarps are massproduced,<br />
but plans to put a first prototype on a truck as early as this year.<br />
Covestro is also coordinating the CIRCULAR FOAM research project with 22 industrial partners from nine countries, with<br />
the goal to use chemolysis or even pyrolysis to break down used PU rigid foams used in thermal insulation for buildings and<br />
refrigeration equipment. The aim is to recover both raw materials originally used – polyols and an amine used as a precursor for<br />
the isocyanate MDI. If the material cycle is successfully closed, up to one million metric tonnes of waste, 2.9 million tonnes of<br />
CO 2<br />
emissions and EUR 150 million in incineration costs could be saved in Europe every year from 2040.<br />
https://www.covestro.com/<br />
1 F01<br />
36 bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17
NaturePlast<br />
NaturePlast (Ifs, France) is specialized in bioplastics<br />
materials with more than 15 years of experience. The<br />
company is supporting manufacturers and contractors<br />
who wish to develop products from bioplastic materials<br />
(biobased and/or biodegradable). Their three areas of<br />
expertise comprise distribution of bioplastics, compound<br />
and biocomposite, service (training/technico-economical<br />
study/project engineering), and R&D (customized<br />
formulation/characterization).<br />
NaturePlast has the largest range of bioplastics in<br />
Europe, with almost all references available (PLA/PHA/<br />
TPS/PBS/BioPP/BioPET/Bio PA...).<br />
Regardless for classic development based on<br />
plant fibres such as wood, miscanthus, hemp…<br />
NaturePlast develop a whole range of new biocomposite<br />
made from co-products (food and industrial).<br />
Therefore, for a few years, the company is developing<br />
new bioplastics based on fruit and vegetable pulp,<br />
kernel powder (olive), leather waste, algae from French<br />
coasts, seashell powder…<br />
This interest came, on one hand, from a wish of<br />
industrials to find new ways of valorization of their coproducts,<br />
and on the other hand, by their choice of nonnoble<br />
raw materials instead of agricultural resources<br />
competing with human food.<br />
www.natureplast.eu 5 D04-12<br />
Palsgaard<br />
Palsgaard (Juelsminde, Denmark) has announced<br />
the introduction of an efficient new plant-based, foodgrade<br />
anti-fouling additive for the polypropylene and<br />
polyethylene polymerisation process. The new product,<br />
Einar 981, has been developed to remove severe<br />
concerns about the ethoxylated amine chemistry<br />
currently used. Einar 981 will officially be introduced to<br />
the market at K <strong>2022</strong>.<br />
Einar 981 is supplied as a clear and easily pumpable<br />
liquid for use in existing dosing systems. It eliminates<br />
static build-up during polymerisation and prevents<br />
fouling of the reactor wall, thus helping PP and PE<br />
producers maintain the cooling efficiency of the reactor.<br />
Building on Palsgaard’s proven chemistry of renewable<br />
anti-static polymer additives, it provides high anti-fouling<br />
efficiency at low concentrations (100–300 ppm) without<br />
any negative effects on catalyst mileage, productivity, or<br />
final polymer performance.<br />
The active compound of Einar 981 is a polyglycerol ester<br />
(PGE) blend of fatty acids derived from RSPO-certified<br />
sustainable palm oil. As a non-toxic and food-contact<br />
approved anti-fouling additive, the product offers a dropin<br />
regulatory-compliant solution to replace incumbent<br />
ethoxylated amines and can also be used as a more<br />
efficient alternative to sorbitan monooleates. This makes<br />
it an ideal process additive in the polymerisation of PP<br />
and PE materials for sensitive applications, including,<br />
e.g. medical devices and baby food containers.<br />
Einar 981 is produced in CO-neutral facilities and will<br />
be commercially available worldwide.<br />
https://www.palsgaard.com/ 7.1 D20<br />
Join us at the<br />
17th European<br />
Bioplastics Conference<br />
– the leading business forum for the<br />
bioplastics industry.<br />
6/7 December <strong>2022</strong><br />
Maritim proArte Hotel<br />
Berlin, Germany<br />
REGISTER<br />
NOW!<br />
@EUBioplastics #eubpconf<strong>2022</strong><br />
www.european-bioplastics.org/events<br />
For more information email:<br />
conference@european-bioplastics.org<br />
bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17 37
K’<strong>2022</strong> Preview<br />
TotalEnergies Corbion<br />
Biobased, recyclable, compostable, and innovative. Discover Luminy ® PLA at TotalEnergies Corbion’s<br />
booth. In the modern world, not only the “beginning of life” but also the most sustainable “end-of-life”<br />
options are important.<br />
Produced from sugar cane, PLA bioplastic is not only 100 % biobased but also 100 % recyclable.<br />
TotalEnergies Corbion (Gorinchem, The Netherlands) is proud to present the first commercially available recycled PLA (rPLA)<br />
with properties identical to virgin PLA. In Düsseldorf, the company presents a real-life closed loop system: PLA water bottles<br />
(made from recycled PLA) are used, collected, cleaned, and reprocessed into PLA! The Luminy recycled PLA grades boast the<br />
same properties, characteristics, and regulatory approvals, including food<br />
contact, as virgin Luminy PLA.<br />
Biodegradation and industrial compostability are also key features of<br />
Luminy PLA that can be best used to help divert organic waste from landfill<br />
or to prevent leakage of plastics into the environment.<br />
The stand will feature a special display to showcase teabags, coffee<br />
capsules, and organic waste collection bags – all applications that are best<br />
made from compostable materials. Visitors will also see a commercially<br />
available 3D printed surfboard, and with a 3D pen you can write in 3<br />
dimensions with Luminy PLA. Luminy PLA has also been the material of<br />
choice to replace thermoset caps and closures for a luxury cosmetics brand.<br />
Visit our stand and learn about PLA, from feedstock to end-of-life options.<br />
www.totalenergies-corbion.com<br />
6 E20<br />
Wyve PLA surfboard (Photo: Helene Cascarino)<br />
DSM<br />
DSM Engineering Materials (Geleen, The Netherlands) has been<br />
active in biobased plastics for decades. Its extensive portfolio consists<br />
of three traceable biobased polyamide solutions – EcoPaXX, Stanyl ECO,<br />
and ForTii ECO – as well as three mass-balanced polyamides: Stanyl<br />
B-MB, EcoPaXX B-MB, and Akulon B-MB. It also produces two biobased<br />
polyester solutions: Arnitel ECO and Arnitel B-MB.<br />
Its latest advance is Stanyl B-MB, an industry-first 100 % biobased<br />
high-temperature polyamide that delivers the same performance as<br />
conventional Stanyl with half the carbon footprint. As with its fossilbased<br />
equivalent, Stanyl B-MB’s high-temperature mechanics, flow<br />
and processing, and wear and friction resistance make it suitable for<br />
applications across the automotive, electronics, and consumer goods<br />
industries. The only difference is that both monomers used in Stanyl B-MB<br />
are derived from renewable sources, enabling a 3.3-tonne reduction in<br />
CO 2<br />
emissions per tonnes produced.<br />
This industry-first product is part of DSM Engineering Materials’<br />
commitment to providing bio – and/or recycled-based alternatives<br />
for its entire portfolio by 2030 while promoting sustainable thinking<br />
across the value chain.<br />
www.dsm.com<br />
6 B11<br />
Automotive application<br />
(Chain tensioner)<br />
AIMPLAS<br />
AIMPLAS (Paterna, Valencia, Spain) will<br />
present its developments in biodegradable<br />
materials and materials from renewable<br />
sources, as well as its R&D&I projects on<br />
biotechnology and the use of biomass,<br />
among others. One of the projects to be<br />
presented will be the EOCENE project,<br />
which aims to obtain all composite<br />
compounds from renewable sources<br />
and develop sustainable technologies for<br />
obtaining controlled processes for the<br />
recyclability and valorisation of generated<br />
residues. The project will allow the<br />
development of new biobased and more<br />
eco-friendly thermoset resins by reducing<br />
the use of fossil-based compounds, which<br />
will reduce the carbon footprint by 20 %.<br />
Regarding technological services, the<br />
technology centre will present its technical<br />
assistance capabilities in the field of ecolabels<br />
and certifications, as it<br />
has the necessary capabilities<br />
to carry out biodegradability<br />
and compostability tests.<br />
AIMPLAS will also present<br />
its training courses in bioplastics<br />
and seminars on biopolymers and<br />
biotechnology, among others.<br />
www.aimplas.es 8a E12-<strong>05</strong><br />
38 bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17
LANXESS<br />
Like many other industries, the urethane industry is facing<br />
the challenge to develop sustainable systems with reduced<br />
carbon footprint. Under the brand name Adiprene Green LF<br />
LANXESS (Cologne, Germany) provides a range of biobased,<br />
low free monomer prepolymers for polyurethane CASE<br />
(Coatings, Adhesives, Sealants, Elastomers) applications.<br />
Biobased LF prepolymers focus on renewable chemical<br />
building blocks that are designed to the specific needs of many<br />
different applications by exploring additional chemistries and<br />
optimization of molecular weight and structure.<br />
Progress has been made in developing biobased LF MDI<br />
prepolymers over a wide range of NCO content (free reactive<br />
isocyanate groups) which yield systems with lower viscosity<br />
at application temperature, improved high crystallinity,<br />
better wetting ability, and fast green strength in reactive hot<br />
melt and two-component adhesives formulations. The new<br />
LF MDI prepolymers enable hot-melt formulations with a<br />
bio-content of up to 75 %. Other Adiprene Green systems<br />
allow the manufacturing of PU elastomers with a biocontent<br />
of up to 90 %.<br />
www.lanxess.com<br />
6 C76-C78<br />
Biotec<br />
As a leading European bioplastics compounder since<br />
1992, Biotec (Emmerich, Germany) has always taken on the<br />
challenge to develop new sustainable biopolymer resins<br />
made from plant-based renewable resources. With 100 %<br />
biodegradable materials, the GMO-free and plasticizer-free<br />
products can be returned to their source to complete the<br />
natural life cycle that ends where it begins.<br />
One of their newest<br />
innovations is the<br />
Bioplast 120, a flexible<br />
alternative starchbased<br />
thermoplastic<br />
material with an<br />
ISCC+ certification<br />
suitable for blown<br />
film and sheet film<br />
extrusion. Completely<br />
biodegradable this<br />
product is compostable<br />
according to EN 13432<br />
at both industrial<br />
composting facilities<br />
and in well-maintained<br />
home composting<br />
units. As for all their<br />
grades, it can be processed on conventional equipment.<br />
The K-Show <strong>2022</strong> is the occasion where Biotec will also<br />
reveal its new identity. Visit their booth to witness the<br />
unveiling of further smart solutions for a better life!<br />
www.biotec.de<br />
5 B24<br />
K’<strong>2022</strong> Preview<br />
8. KOOPERATIONSFORUM UND PARTNERING<br />
Biopolymere<br />
10. November <strong>2022</strong> | Online<br />
Bildnachweis: iStock©Petmal<br />
Jetzt anmelden!<br />
www.bayern-innovativ.de/biopolymere<strong>2022</strong><br />
bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17 39
K’<strong>2022</strong> Preview<br />
Buss<br />
The cornerstone of any system supplied by BUSS (Pratteln,<br />
Switzerland) is a COMPEO series co-kneader which is<br />
designed to incorporate high levels of additives gently and<br />
thoroughly into base materials. The modular machine design<br />
is so flexible that a specially configured compounding line<br />
is available for any application at any temperature up to<br />
400°C and for all plastics, ranging from thermally sensitive<br />
thermosets over biobased and biodegradable plastics to<br />
demanding engineering thermoplastics.<br />
The latest addition to the family of the series of five<br />
production units with throughput levels, depending on the<br />
application, of 100 to over 12,000 kg/h is the new compact,<br />
user-friendly COMPEO LAB laboratory compounder for<br />
throughputs of 50 to 100 kg/h for development, process optimization and small production campaigns. It offers all the advantages<br />
of the large COMPEO co-kneaders, including the combination of two-, three – and four-flight screw elements, and provides precise<br />
and reliable scale-up of process parameters to production conditions.<br />
www.busscorp.com 16 A59<br />
Novamont<br />
Mater-Bi is the innovative family of bioplastics, which uses renewable<br />
raw materials, developed by the Italian B Corp Novamont (Novara, Italy).<br />
It is biodegradable and compostable in home and industrial<br />
composting and biodegradable in soil according to the main European<br />
and international standards. It does not release microplastics, it has no<br />
eco-toxic effects and it biodegrades even at low temperatures.<br />
Its mechanical properties make it suitable for a wide range of<br />
applications: organic waste collection, large-scale distribution, food<br />
service ware, packaging and agriculture. It can be used as a standalone<br />
polymer or laminated with other polymers and/or paper and can<br />
be processed by the most common conversion technologies: blowing,<br />
casting, extrusion/thermoforming and injection moulding. When<br />
appropriate and preferable, Mater-Bi products can also be chemically<br />
or mechanically recycled with the recovery of valuable materials. The<br />
multi-material packaging of Mater-Bi and paper can also be recycled<br />
into the paper stream.<br />
It is a product constantly<br />
evolving towards increasing<br />
sustainability, thanks to the<br />
development of proprietary<br />
technologies for greater<br />
and more efficient use of<br />
renewable resources.<br />
www.novamont.com<br />
6 A58<br />
Polykum<br />
BIO-ELAN A 140 HS3, a bio-PBS compound<br />
developed for additive manufacturing by Exipnos<br />
(Merseburg, Germany) will be processed live<br />
in a large format printer at the Polykum stand.<br />
The printer uses the PBS granulate in its<br />
original form. The energy – and time-consuming<br />
production of filament is not necessary. The<br />
plant-based, biodegradable Bio-Elan compound<br />
is one of the first results of the RUBIO alliance<br />
project, in which 18 companies and research<br />
institutions from Central Germany are<br />
developing regional value-added cycles for bio-<br />
PBS with the support of the Federal Ministry of<br />
Education and Research.<br />
In addition, the Fraunhofer IMWS (Halle<br />
(Saale), Germany) will present new features of<br />
the material design app Polykum DigiLab at the<br />
Polykum booth. Users can literally immerse<br />
themselves in complex material data on the<br />
screen or even with VR glasses, or use the new<br />
DigiLab colour module to simulate the overall<br />
impression that a selected material creates with<br />
certain colours on CAD models.<br />
In addition to the Fraunhofer IMWS and<br />
Exipnos, two further members of the non-profit<br />
association will be presenting their innovations<br />
at the Polykum stand: Caldic GmbH and the<br />
Indian company Welset.<br />
www.polykum.de/en 12 A59<br />
Chimei<br />
Earlier this year, Chimei (Tainan City, Taiwan) announced the world’s first optical light guide plate made from chemically recycled<br />
MMA (https://tinyurl.com/chimei-MMA).<br />
The ability of this material to produce image quality that’s on par with virgin MMA means a massive breakthrough for the global<br />
display industry. CHIMEI is already working with AUO (a world-leading OEM supplier of display technology from Hsinchu, Taiwan)<br />
to bring it to the market.<br />
At K <strong>2022</strong>, Chimei will be exhibiting this new product for the very first time. What’s more, they’re planning to launch a new brand,<br />
which will encompass their growing portfolio of sustainable materials.<br />
https://www.chimeicorp.com<br />
5 B18<br />
40 bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17
Bioplastics specialist<br />
presents broad product portfolio<br />
With “Plastics care for Future” at the world’s<br />
leading trade fair for plastics and rubber, K’<strong>2022</strong>,<br />
FKuR is once again setting an example for more<br />
sustainability in the use of resources. In line with the hot<br />
topics of the K Circular Economy and Climate Protection,<br />
FKuR will show visitors how they can implement the<br />
principles of a sustainable circular economy in their products<br />
using renewable raw materials and recycled plastics.<br />
From 19–26.10.<strong>2022</strong>, FKuR will be underlining what is at<br />
the top of its agenda in Düsseldorf in hall 6 at booth E48:<br />
The future of plastics must be without climate-damaging<br />
greenhouse gas emissions.<br />
Fit for the circular economy of the future?<br />
This is how it works!<br />
“For FKuR, the circular economy is not just an entertaining<br />
trend, it reflects our attitude to life”, explains Patrick<br />
Zimmermann, Managing Director of FKuR Kunststoff<br />
GmbH. “Benefit from our unique portfolio of sustainable<br />
plastics solutions for the circular economy: with our<br />
bioplastics, recyclates as well as bio-recyclate hybrids for<br />
all processing methods – such as injection moulding, film<br />
extrusion, thermoforming, and blow moulding – fossil<br />
resources can be conserved”.<br />
Plastics care for Future<br />
Bio-Flex ® is a family of biodegradable and certified<br />
compostable plastics based on renewable raw materials.<br />
The main applications of Bio-Flex ® include a wide range of<br />
flexible film applications, such as agricultural, household,<br />
and hygiene films, but are also used in injection moulded<br />
products or thermoformed articles.<br />
This means that FKuR not only provides its customers<br />
with trustworthy support in the selection of materials for<br />
products fit for circular economy but is also available to them<br />
at any time during the entire project with its many years of<br />
expertise in questions regarding the processing, recycling<br />
and marketing of products.<br />
At their booth, FKuR will show how customers use FKuR<br />
bioplastics or recyclates to make their products fit for<br />
circular economy and how they use logos and certificates to<br />
communicate their sustainable message to consumers while<br />
strengthening their brand image. At the booth, visitors will<br />
find many successful product examples from a wide range of<br />
sectors such as cosmetics, agriculture & horticulture, toys,<br />
packaging, or household goods.<br />
If you too would like to make your products even more<br />
environmentally friendly, visit FKuR at K <strong>2022</strong>.<br />
www.fkur.com<br />
6 E48<br />
K’<strong>2022</strong> Preview<br />
Terralene ® are bio-compounds based on polyethylene<br />
made from renewable raw materials (Bio-PE). All Terralene ®<br />
granulates are 100 % recyclable and can be processed by<br />
injection moulding, blow moulding, and film extrusion.<br />
In addition, the Terralene ® portfolio includes natural fibre<br />
reinforced grades, as well as biobased PP compounds and<br />
bio-recyclate hybrids.<br />
Green PE is a bio-based polyethylene made from the<br />
renewable raw material sugar cane. As a drop-in, Bio-PE<br />
is a renewable alternative to fossil polyethylene (PE). This<br />
biobased and 100 % recyclable plastic is used primarily in<br />
packaging for food and cosmetics as well as in household<br />
products, sports articles, and toys.<br />
360° approach – everything from a single source<br />
With FKuR’s 360° approach, customers receive everything<br />
from a single source: solutions are developed together to<br />
design plastic products and packaging in such a way that they<br />
meet all the requirements of the modern circular economy.<br />
(Reusable cups made from biobased bioplastic Bio-Flex ®<br />
(Photo: FKuR)<br />
bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17<br />
41
Materials<br />
Single-use packaging, lids, and<br />
tableware...<br />
Pastas Doria develops a biocomposite using its own waste in<br />
conjunction with the ITENE research centre<br />
Organic waste is more and more becoming a source<br />
of resources for biobased raw materials. The Colombian<br />
company Pastas Doria (Mosquera, Cundinamarca, Colombia),<br />
belonging to Grupo Nutresa (Medellín, Colombia) is a company<br />
producing, among other products, pasta and cookies. The<br />
company is also strongly working on reuse through recovery<br />
and to add value to what has been considered as waste up<br />
until now and has developed a new alternative to traditional<br />
plastics, in conjunction with the Spanish research centre<br />
ITENE (Paterna, Valencia, Spain).<br />
bioplastics MAGAZINE talked to Claudia Patricia Collazos,<br />
Special Project Leader at Grupo Nutresa, and Miriam<br />
Gallur, Materials and Packaging Area Manager at ITENE,<br />
to find out more about this new development that is<br />
about to come to market.<br />
bM: Recovering industrial waste has huge potential.What<br />
was your approach to take advantage of the waste generated<br />
during the production process?<br />
Miriam: Recovering waste is a core line of business in<br />
our research centre. In our initial discussions with Claudia<br />
from Pastas Doria, we quickly identified the potential of bran<br />
waste. It is a plentiful source of waste for the company, as it<br />
is produced every day during the wheat milling process to<br />
make pasta and biscuits. This means that it is not seasonal,<br />
which is one of the disadvantages of other similar waste.<br />
In particular, wheat bran was studied both as an additive<br />
to produce biocomposite materials and to synthesise new<br />
biopolymers. Once the waste had been chemically analysed,<br />
the first step of the project was to use it as an additive to<br />
PLA to produce biocomposites, as this is quick to implement<br />
at industrial scale. The required pre-treatment has been<br />
carried out at Pastas Doria’s factory and the production<br />
of the biocomposite and its industrial applications can be<br />
performed with conventional plastic processing machinery.<br />
The material developed is suitable for packaging and<br />
complies with food contact legislation as well as industrial<br />
compostability standards.<br />
bM: Why did a food company decide to venture into the<br />
field of biomaterials in the first place? What were the drivers<br />
behind Pastas Doria’s decision?<br />
Claudia: Grupo Nutresa’s sustainability strategy, as part<br />
of the Misión Mega 2030, and more specifically in terms<br />
of looking after the planet, encouraged us to undertake a<br />
whole host of Circular Economy initiatives. We obtain lots of<br />
by-products from our coffee, chocolate, pasta, biscuits, icecream,<br />
and meat manufacturing businesses, and we started<br />
to ask ourselves how we could extract value from them. We<br />
applied the Design Thinking methodology and came up with<br />
the idea of developing biomaterials. These are by-products<br />
to be recovered and returned to a new production process as<br />
raw materials. A decision was made to focus on wheat bran.<br />
bM: Why did you choose wheat bran?<br />
Caudia: The pasta and biscuit businesses generate around<br />
66,406 tonnes/year of wheat bran in their manufacturing<br />
processes. We had always sold this waste as animal feed and<br />
wanted to explore other ways of using it. We submitted our<br />
idea to a round of financing within a Grupo Nutresa innovation<br />
call and we won. This gave us access to venture capital, which<br />
meant we could develop the biocomposite with ITENE.<br />
bM: How did you go about transforming this waste into a<br />
new material? What obstacles did you come up against?<br />
Miriam: This project has gone through all the Technology<br />
Readiness Levels (TRLs), which go from a scale of 1 to 9,<br />
where 9 is the most mature technology, which means that<br />
it can be rolled out successfully. We started out three years<br />
ago with a TRL 2 for basic research to develop the material.<br />
We studied the extraction of only cellulose from the bran<br />
through to the direct use of different percentages of the<br />
bran that did not impair the main properties we wanted to<br />
obtain with the biocomposite, which was basically to avoid<br />
any loss of mechanical, water-vapour, and oxygen-barrier<br />
performance. Once validated in the laboratory, it was<br />
upscaled to TRL 6, where the biocomposites were developed<br />
at laboratory scale in ITENE by extrusion and the specific<br />
formula that complied with performance, food safety and<br />
industrial compostability was validated. Now we can say<br />
that the project is at semi-industrial scale, i.e., TRL 8, and<br />
it is almost at TRL 9, as it has been successfully produced<br />
at semi-industrial scale in ITENE’s pilot facilities. The main<br />
barriers we encountered were the degradation of waste<br />
components during the production processes. The objective<br />
was to obtain a formula containing the highest percentage of<br />
waste versus the selected biopolymer in order to maximise<br />
the amount of Pastas Doria’s waste that could be recovered.<br />
This meant having to carefully define the conditions required<br />
to use the highest percentage of waste in the formula and<br />
yet avoid substances that would degrade and subsequently<br />
migrate into the food.<br />
bM: Are we likely to see this product on the shelves<br />
in the near future? What end-use applications are<br />
currently envisaged?<br />
42 bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17
...made from wheat bran<br />
Materials<br />
Claudia: Yes, in the very near future. We have already<br />
developed a lid for containers (jars & pots) cups, singleuse<br />
cutlery and plates, scoops for scooping ice cream,<br />
ice-cream sticks, and many other applications. We<br />
are currently in the process of setting up a production<br />
plant to manufacture this new material in Cartagena de<br />
Indias (Colombia), which should be up and running by<br />
November. From there we hope to be able to distribute<br />
and market the product around the world. The company<br />
is a start-up called Tribio, which is an intrapreneurial<br />
venture within Grupo Nutresa, and will be producing the<br />
raw material for manufacturers of packaging materials<br />
and single-use plastics, as these are banned in Colombia<br />
and in many other South American countries, just as they<br />
are in Europe. We see this as a great business opportunity<br />
to create an alternative to conventional plastic.<br />
bM: Have you thought about manufacturing your own<br />
packaging with this new material?<br />
Claudia: Yes, at the moment we are going to use it in<br />
various Grupo Nutresa divisions. We have already thought<br />
about using this biocomposite for specific products such<br />
as ice-cream sticks and coffee capsules. We also have<br />
plastic converters located in Chile, Colombia, Central<br />
America, and the United States that are interested. For<br />
the moment, we want to focus on single-use plastics, and<br />
food and cosmetic packaging.<br />
bM: The product you have developed is food contact<br />
grade and complies with food legislation. The Food and<br />
Drug Administration (FDA) is in the process of authorising<br />
wheat bran for food contact in the United States at the<br />
moment. What is the current state of play on this issue?<br />
Miriam: Yes, you are right. We are pending FDA<br />
approval for food safety of the biocomposite, and we<br />
expect a positive response in the next three months.<br />
ITENE is also testing its food contact compatibility,<br />
according to European Regulation (EU) No 10/2011 on<br />
plastic materials and articles intended to come into<br />
contact with food. Global and specific migration tests of<br />
the final material in different food simulants have been<br />
carried out too. All the results have been positive, and the<br />
material is ready to be used in different food applications.<br />
Its industrial compostability was also successfully<br />
validated according to the EN 13432 European standard<br />
in ITENE’s laboratories. MT<br />
www.itene.com<br />
bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17<br />
43
Materials<br />
Performance products with high<br />
biocontent polyurethanes<br />
Found in mattress foam and floor coatings, in textile<br />
adhesives and electronics, in membranes and<br />
construction materials, and in hundreds of thousands<br />
of other products, polyurethanes make a vital contribution to<br />
our functioning world.<br />
Polyurethanes are typically formed by the reaction between<br />
polyols – molecules with two or more reactive hydroxyl groups<br />
– and isocyanates. The vast range of properties polyurethanes<br />
can attain are driven in large part by the molecular structure<br />
of their component polyols and isocyanates and by the<br />
ratio of those components. Polyurethane manufacturers<br />
can adjust for hardness, flexibility, impact strength,<br />
resiliency, and tear and abrasion resistance, among other<br />
characteristics, by selecting the type and proportions of these<br />
building block molecules.<br />
Building with the WING Platform<br />
Checkerspot, an advanced materials company, is focused<br />
on expanding the palette for renewable building blocks.<br />
The team at Checkerspot is making high biocontent<br />
polyurethanes using polyols it generates from unique<br />
microalgal oils. The company has focused on developing cast<br />
polyurethane and rigid polyurethane foam formulations with<br />
the objectives of achieving end product performance with<br />
high biocontent. As a first product, Checkerspot selected a<br />
demanding and highly visible application set, backcountry<br />
skis, to demonstrate its materials.<br />
The taxing elements of the backcountry and the<br />
conditions of ski pressing provided a rich selective<br />
environment to solve materials and process<br />
challenges. Today, Checkerspot’s microalgaederived<br />
cast polyurethane (Algal Wall sidewalls) and<br />
polyurethane-based foam composite (Algal Core <br />
ski cores) have demonstrated performance benefits<br />
in the award-winning backcountry skis sold<br />
through Checkerspot’s outdoor brand, WNDR ®<br />
Alpine (Figures 1 & 2). The brand just announced<br />
an expansion into snowboards and split boards<br />
and is leveraging Checkerspot’s formulations in<br />
these new applications.<br />
Checkerspot recognized that in order to accelerate<br />
development and adoption of new molecules and<br />
materials, it needed to bring together elements and<br />
capabilities that reduce the friction and drop-off<br />
points that can hamper innovation. The company’s<br />
Wing Platform provides for a continuous handoff,<br />
an integrated through line, that connects molecular<br />
biology, materials science, and fabrication with end<br />
consumer engagement. Emergent properties of the<br />
raw and intermediate materials can be evaluated<br />
against process and product requirements, and<br />
learnings made at different points of the platform can be<br />
leveraged more readily.<br />
Charles J. Rand, Checkerspot’s Vice President of Materials<br />
Science and Applications Development, who additionally<br />
oversees formulation optimization and fulfilment, points<br />
to an advantage of the Wing Platform, “By connecting raw<br />
materials development, formulation design, manufacturing,<br />
and product feedback all in one organization, we can quickly<br />
iterate to dial in optimized material properties while being<br />
mindful of production and end-use performance”.<br />
Seeking change – and change agents<br />
The growing number of companies moving to reduce<br />
Scope 3 emissions, the rise of consumer awareness and<br />
concern for sustainability, and brands’ drive to differentiate<br />
their products is leading to greater demand for fossil-based<br />
carbon alternatives. Checkerspot’s aim is to extend the<br />
Wing Platform’s capacity for iteration, renewable molecule<br />
and material development, process efficiencies, and<br />
customer engagement to others seeking to build with more<br />
renewable starting points.<br />
Among the loudest voices seeking renewable and<br />
performant materials are industrial designers, product<br />
developers, and creatives. Checkerspot will be offering<br />
casting kits to engage and encourage the tastemakers who<br />
influence material selection. Expected to debut this fall, the<br />
Figure 1: The 2023 WNDR Alpine Intention 108 backcountry ski<br />
features a composite of domestically sourced aspen and algal<br />
hard foam (Algal Core) and an algal cast polyurethane sidewall<br />
(Algal Wall) to boost ride quality without increasing weight.<br />
Figure 2: Materials scientist Neal Anderson pours<br />
Checkerspot’s Algal Wall cast polyurethane to create<br />
WNDR Alpine ski’s sidewall. Checkerspot Design Lab,<br />
Salt Lake City, UT, USA.<br />
44 bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17
By:<br />
Adrienne McKee<br />
Director of Platform Partnerships<br />
Checkerspot, Inc.<br />
Berkeley, CA, USA<br />
Materials<br />
Checkerspot ® Pollinator Kit will ship with the Pollinator<br />
Series Cast Polyurethane Resin, a hand-mixable A and B side<br />
system that can produce durable and long-lasting parts. The<br />
formulation is compatible with standard tooling, moulding<br />
materials, and processes and is amenable to a wide range<br />
of colouration. Different kit options target casting novices as<br />
well as experienced users. The Pollinator Series casting resin<br />
represents a shift away from fossil fuel-based incumbents;<br />
each casted item made solely from the resin will be ≥55 %<br />
biobased (ASTM D6866) (e.g. Figures 3 & 4). The company<br />
envisions this kit and formulation to support rapid prototyping<br />
as well as be useful in product applications requiring fine<br />
detail moulding and a high-quality surface finish.<br />
Beyond materials sales, Checkerspot is partnering with<br />
brands, chemical multinationals, and manufacturers across<br />
different pillars of the Wing Platform. In a partnership with<br />
DIC (Tokyo, Japan), the company created a new class of<br />
novel, high-performance polyol that is being developed into<br />
commercial applications. Checkerspot recently announced<br />
a collaboration with Will & Co. to provide European partners<br />
with high performance, high biocontent polyurethane<br />
systems with attractive sustainability profiles. Checkerspot’s<br />
combined ability to customize high biocontent polyurethane<br />
formulations and work closely with customers’ manufacturing<br />
is a valuable proposition to accelerate materials adoption, as<br />
is evident by Checkerspot’s joint development work with DPS,<br />
the largest ski manufacturer in the USA.<br />
Says Rand of Checkerspot’s team, “We are eager to share<br />
the Wing Platform’s efficiencies, honed through close<br />
iteration between formulation design and WNDR Alpine<br />
product manufacturing, to create additional biobased<br />
products that meet the manufacturing complexities of<br />
our partners. Our goal is to expedite the use of renewable<br />
products in daily life”.<br />
Natural oil polyols (NOPs), polyols derived from plant<br />
oils, have long been deployed in PUs. As polyols comprise<br />
a large portion of polyurethane formulations, NOPs can<br />
displace fossil-based polyols on a substantial scale.<br />
However, the structures of NOPs are dictated by the<br />
biology of the castor bean plant, the soybean plant, or the<br />
palm plant. Checkerspot’s molecular foundry leverages<br />
microalgae in order to adjust the structure of the polyols<br />
it uses. By recapitulating the biology of a plant inside of<br />
a fast-growing, sugar-eating microbe, Checkerspot can<br />
more rapidly biomanufacture an array of polyurethane<br />
raw materials. Added benefits come in play into the<br />
forms of reducing land, water, and GHG relative to more<br />
traditional ways of making oils.<br />
Checkerspot’s cast polyurethanes, some reaching over<br />
70 % biocontent (ASTM D6866), are currently formulated<br />
to achieve hardness ranging from 60 Shore A to 75 Shore<br />
D. The company’s rigid foams are suitable for milling<br />
and carving, and can realize a range of densities and<br />
compression sets. Current rigid foam formulations<br />
are produced with >41 % (ASTM D6866) biocontent.<br />
Several of the company’s polyurethane systems and<br />
their underlying renewable building blocks have earned<br />
the US Department of Agriculture (USDA) Certified<br />
Biobased Product label. This means that manufacturers<br />
using Checkerspot’s formulations are able to display a<br />
unique USDA label that highlights their percentage<br />
of biobased content.<br />
https://checkerspot.com/<br />
https://www.dic-global.com/en/<br />
Figure 3. ≥55 % biobased content climbing holds made with the<br />
Checkerspot Pollinator Series Cast Polyurethane.<br />
Figure 4. ≥55 % biobased content phone cases made with the<br />
Checkerspot Pollinator Series Cast Polyurethane.<br />
bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17<br />
45
From Science & Research<br />
Print, recycle, repeat –<br />
biodegradable printed circuits<br />
A<br />
Berkeley Lab-led research team has developed a<br />
fully recyclable and biodegradable printed circuit.<br />
The advance could divert wearable devices and other<br />
flexible electronics from landfill, and mitigate the health and<br />
environmental hazards posed by heavy metal waste.<br />
According to the United Nations, less than a quarter of all<br />
U.S. electronic waste gets recycled [1]. In 2021 alone, global<br />
e-waste surged to 57.4 million tonnes, and only 17.4 % of<br />
that was recycled [2].<br />
Some experts predict that our e-waste problem will only<br />
get worse over time because most electronics on the market<br />
today are designed for portability, not recyclability. Tablets<br />
and readers, for example, are assembled by glueing circuits,<br />
chips, and hard drives to thin layers of plastic, which must<br />
be melted to extract precious metals like copper and gold.<br />
Burning plastic releases toxic gases into the atmosphere,<br />
and electronics waste away in landfill often contain harmful<br />
materials like mercury, lead, and beryllium.<br />
learned that BC-lipase is a finicky eater. Before a lipase can<br />
convert a polymer chain into monomers, it must first catch<br />
the end of a polymer chain. By controlling when the lipase<br />
finds the chain end, it is possible to ensure the materials<br />
don’t degrade until the water reaches a certain temperature.<br />
For the current study, Xu and her team simplified the<br />
process even further. Instead of expensive purified enzymes,<br />
the biodegradable printed circuits rely on cheaper, shelfready<br />
BC lipase “cocktails”. This significantly reduces<br />
costs, facilitating the printed circuit’s entry into mass<br />
manufacturing, Xu said.<br />
By doing so, the researchers advanced the technology,<br />
enabling them to develop a printable conductive ink composed<br />
of biodegradable polyester binders (polycaprolactone),<br />
conductive fillers such as silver flakes or carbon black,<br />
and commercially available enzyme cocktails. The ink gets<br />
its electrical conductivity from the silver or carbon black<br />
particles, and the biodegradable polyester binders act as glue.<br />
But now, a team of researchers from the Department of<br />
Energy’s Lawrence Berkeley National Laboratory (Berkeley<br />
Lab) and UC Berkeley (Berkeley, CA, USA) have developed<br />
a potential solution: a fully recyclable and biodegradable<br />
printed circuit. The researchers, who reported the new device<br />
in the journal Advanced Materials, say that the advance could<br />
divert wearable devices and other flexible electronics from<br />
landfill, and mitigate the health and environmental hazards<br />
posed by heavy metal waste.<br />
The researchers supplied a commercial 3D printer with the<br />
conductive ink to print circuit patterns onto various surfaces<br />
such as hard biodegradable plastic, flexible biodegradable<br />
plastic, and cloth. This proved that the ink adheres to a variety<br />
of materials and forms an integrated device once the ink<br />
dries. Circuits were printed with flexibility (breaking strain<br />
≈80 %) and conductivity (≈2.1 × 10 4 S m −1 ).<br />
“When it comes to plastic e-waste, it’s easy to say it’s<br />
impossible to solve and walk away”, said senior author Ting<br />
Xu, a faculty senior scientist in Berkeley Lab’s Materials<br />
Sciences Division, and professor of chemistry and materials<br />
science and engineering at UC Berkeley. “But scientists<br />
are finding more evidence of significant health and<br />
environmental concerns caused by e-waste leaching into<br />
the soil and groundwater. With this study, we’re showing that<br />
even though you can’t solve the whole problem yet, you can at<br />
least tackle the problem of recovering heavy metals without<br />
polluting the environment”.<br />
Putting enzymes to work<br />
In a previous study, Xu and her team demonstrated a<br />
biodegradable plastic material embedded with purified<br />
enzymes such as Burkholderia cepacian lipase (BC-lipase)<br />
[3]. Through that work, they discovered that hot water<br />
activates BC-lipase, prompting the enzyme to degrade<br />
polymer chains into monomer building blocks. They also<br />
Junpyo Kwon, a Ph.D. student researcher from the Xu Group<br />
at UC Berkeley, is shown holding a recyclable, biodegradable<br />
printed circuit. The advance could divert wearable devices and<br />
other flexible electronics from landfill and mitigate the health<br />
and environmental hazards posed by heavy metal waste. (Credit:<br />
Marilyn Sargent/Berkeley Lab)<br />
44 bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17
To test its shelf life and durability, the researchers<br />
stored a printed circuit in a laboratory drawer without<br />
controlled humidity or temperature for seven months. After<br />
pulling the circuit from storage, the researchers applied<br />
continuous electrical voltage to the device for a month and<br />
found that the circuit conducted electricity just as well as<br />
it did before storage.<br />
From Science & Research<br />
Next, the researchers put the device’s recyclability to test<br />
by immersing it in warm water. Within 72 hours, the circuit<br />
materials degraded into their constituent parts – the silver<br />
particles completely separated from the polymer binders,<br />
and the polymers broke down into reusable monomers,<br />
allowing the researchers to easily recover the metals without<br />
additional processing. By the end of this experiment, they<br />
determined that approximately 94 % of the silver particles<br />
can be recycled and reused with similar device performance.<br />
Xu attributes the working enzymes’ longevity to the<br />
biodegradable plastic’s molecular structure. In their previous<br />
study, the researchers learned that adding an enzyme<br />
protectant called random heteropolymer, or RHP, helps to<br />
disperse the enzymes within the mixture in clusters a few<br />
nanometres (billionths of a metre) in size. This creates a<br />
safe place in the plastic for enzymes to lie dormant until<br />
they’re called to action.<br />
The circuit also shows promise as a sustainable alternative<br />
to single-use plastics used in transient electronics – devices<br />
such as biomedical implants or environmental sensors<br />
that disintegrate over a period of time, said lead author<br />
Junpyo Kwon, a PhD student researcher from the Xu<br />
Group at UC Berkeley.<br />
Now that they’ve demonstrated a biodegradable and<br />
recyclable printed circuit, Xu wants to demonstrate a<br />
printable, recyclable, and biodegradable microchip.<br />
That the circuit’s degradability continued after 30 days<br />
of operation surprised the researchers, suggesting that<br />
the enzymes were still active. “We were surprised that the<br />
enzymes ‘lived’ for so long. Enzymes aren’t designed to work<br />
in an electric field”, Xu said.<br />
For more in-depth information:<br />
https://bit.ly/print-recycle-repeat<br />
[1] https://time.com/5594380/world-electronic-waste-problem/<br />
[2] https://weee-forum.org/ws_news/international-e-waste-day-2021/<br />
[3] https://newscenter.lbl.gov/2021/04/21/compostable-plastic-nature/<br />
“Given how sophisticated chips are nowadays, this<br />
certainly won’t be easy. But we have to try and give our<br />
level best”, she said.<br />
This work was supported by the United States Department<br />
of Energy, Office of Science. Additional funding was<br />
provided by the United States Department of Defense,<br />
Army Research Office.<br />
The technology is available for licensing through UC<br />
Berkeley’s Office of Technology Licensing. AT<br />
https://www.lbl.gov/<br />
Images copyright by The Regents of the University of California, Lawrence<br />
Berkeley National Laboratory.<br />
bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17<br />
45
From Science & Research<br />
Biopolymers – Materials, Properties,<br />
Sustainability<br />
Joint project planned for November <strong>2022</strong><br />
The Kunststoff-Institut Lüdenscheid (Germany) is<br />
planning a new joint project for autumn <strong>2022</strong> that will<br />
examine application possibilities of biopolymers.<br />
The topic of sustainability is the core issue of the current<br />
time, which the plastics industry in particular has to face.<br />
Every company is required to produce more sustainably and<br />
minimise its CO 2<br />
footprint.<br />
The material factor is the main aspect of component<br />
production, not only in terms of costs but also in terms<br />
of energy. Therefore, the increase in sustainability must<br />
necessarily lead to the material input. The establishment<br />
of a circular economy is an option, but not the solution for<br />
every company or product.<br />
The use of biobased and/or biodegradable polymers, possibly<br />
in combination with the circular economy, can be a solution.<br />
But which materials and manufacturers are there? What<br />
properties do these materials have and to what extent can<br />
they be modified and where are the limits? Which materials<br />
come into question at all? What are the recycling options?<br />
And one of the main questions in this context is: Are these<br />
materials really more sustainable?<br />
With the help of this project, the participants should<br />
be able to decide for themselves which materials can be<br />
used for their own products and whether they increase<br />
the sustainability of the product. Therefore, both basic and<br />
product-related questions concerning the applicability of<br />
biopolymers are to be answered.<br />
At the beginning of the project, definitions of terms and<br />
current market developments will be presented. An overview<br />
of the different types of biopolymers, their properties, raw<br />
material source, biobased content, or biodegradability as<br />
well as processing characteristics and a cost-technical<br />
consideration is needed to get a better basis for decisions.<br />
Furthermore, different biobased additives, wood and natural<br />
fibres, and the advantages and disadvantages of different<br />
disposal routes will be highlighted.<br />
In order to generate the greatest possible benefit for the<br />
project participants, five different kinds of biopolymers will<br />
be selected for a more in-depth examination and research.<br />
In this regard, the project wants to show which raw material<br />
manufacturers offer these materials and which portfolio of<br />
additivation possibilities they have. In addition, research will<br />
be carried out on the selected polymer sorts for information<br />
on the sustainability of the raw material sources, the CO 2<br />
equivalents and the possible end-of-life options.<br />
Most companies that are new to this group of materials<br />
will also have questions about how to communicate and<br />
promote a product made of bioplastics, as many have already<br />
heard more or less about problems in this field. With this<br />
in mind, various product examples are also searched for,<br />
on the basis of which a guideline for successful product<br />
promotion is drawn up.<br />
And last, but not least: Since every company has different<br />
requirements for the properties of its products and thus the<br />
materials used, a material research for potentially suitable<br />
biopolymers for one product of each project participant is<br />
carried out within the project. Through networking and the<br />
cross-sectoral consideration of requirements, new impulses<br />
for the use of biopolymers can be made possible.<br />
Although the project language will be German, it will also<br />
be possible for international participants to download the<br />
project results in English, if required.<br />
The short project duration of one year offers a quick<br />
introduction to the topic of biopolymers.<br />
The project participants do not have to invest any active<br />
work in the project themselves so that a low personnel and<br />
cost effort is generated for the development of a knowledge<br />
base. The results will be presented in 3 project meetings over<br />
the project duration.<br />
Costs for participation in the project lie at around<br />
EUR 6,500, the contact person of the Kunststoff-Institut<br />
Lüdenscheid is Julia Loth. AT<br />
https://kunststoff-institut-luedenscheid.de<br />
More information<br />
Contact Julia Loth<br />
48 bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17
Mechanical<br />
Recycling<br />
Extrusion<br />
Physical-Chemical<br />
Recycling<br />
available at www.renewable-carbon.eu/graphics<br />
Dissolution<br />
Physical<br />
Recycling<br />
Enzymolysis<br />
Biochemical<br />
Recycling<br />
Plastic Product<br />
End of Life<br />
Plastic Waste<br />
Collection<br />
Separation<br />
Different Waste<br />
Qualities<br />
Solvolysis<br />
Chemical<br />
Recycling<br />
Monomers<br />
Depolymerisation<br />
Thermochemical<br />
Recycling<br />
Pyrolysis<br />
Thermochemical<br />
Recycling<br />
Incineration<br />
CO2 Utilisation<br />
(CCU)<br />
Gasification<br />
Thermochemical<br />
Recycling<br />
CO2<br />
© -Institute.eu | <strong>2022</strong><br />
PVC<br />
EPDM<br />
PP<br />
PMMA<br />
PE<br />
Vinyl chloride<br />
Propylene<br />
Unsaturated polyester resins<br />
Methyl methacrylate<br />
PEF<br />
Polyurethanes<br />
MEG<br />
Building blocks<br />
Natural rubber<br />
Aniline Ethylene<br />
for UPR<br />
Cellulose-based<br />
2,5-FDCA<br />
polymers<br />
Building blocks<br />
for polyurethanes<br />
Levulinic<br />
acid<br />
Lignin-based polymers<br />
Naphtha<br />
Ethanol<br />
PET<br />
PFA<br />
5-HMF/5-CMF FDME<br />
Furfuryl alcohol<br />
Waste oils<br />
Casein polymers<br />
Furfural<br />
Natural rubber<br />
Saccharose<br />
PTF<br />
Starch-containing<br />
Hemicellulose<br />
Lignocellulose<br />
1,3 Propanediol<br />
polymer compounds<br />
Casein<br />
Fructose<br />
PTT<br />
Terephthalic<br />
Non-edible milk<br />
acid<br />
MPG NOPs<br />
Starch<br />
ECH<br />
Glycerol<br />
p-Xylene<br />
SBR<br />
Plant oils<br />
Fatty acids<br />
Castor oil<br />
11-AA<br />
Glucose Isobutanol<br />
THF<br />
Sebacic<br />
Lysine<br />
PBT<br />
acid<br />
1,4-Butanediol<br />
Succinic<br />
acid<br />
DDDA<br />
PBAT<br />
Caprolactame<br />
Adipic<br />
acid<br />
HMDA DN5<br />
Sorbitol<br />
3-HP<br />
Lactic<br />
acid<br />
Itaconic<br />
Acrylic<br />
PBS(x)<br />
acid<br />
acid<br />
Isosorbide<br />
PA<br />
Lactide<br />
Superabsorbent polymers<br />
Epoxy resins<br />
ABS<br />
PHA<br />
APC<br />
PLA<br />
available at www.renewable-carbon.eu/graphics<br />
O<br />
OH<br />
HO<br />
OH<br />
HO<br />
OH<br />
O<br />
OH<br />
HO<br />
OH<br />
O<br />
OH<br />
O<br />
OH<br />
© -Institute.eu | 2021<br />
All figures available at www.bio-based.eu/markets<br />
Adipic acid (AA)<br />
11-Aminoundecanoic acid (11-AA)<br />
1,4-Butanediol (1,4-BDO)<br />
Dodecanedioic acid (DDDA)<br />
Epichlorohydrin (ECH)<br />
Ethylene<br />
Furan derivatives<br />
D-lactic acid (D-LA)<br />
L-lactic acid (L-LA)<br />
Lactide<br />
Monoethylene glycol (MEG)<br />
Monopropylene glycol (MPG)<br />
Naphtha<br />
1,5-Pentametylenediamine (DN5)<br />
1,3-Propanediol (1,3-PDO)<br />
Sebacic acid<br />
Succinic acid (SA)<br />
© -Institute.eu | 2020<br />
fossil<br />
available at www.renewable-carbon.eu/graphics<br />
Refining<br />
Polymerisation<br />
Formulation<br />
Processing<br />
Use<br />
renewable<br />
Depolymerisation<br />
Solvolysis<br />
Thermal depolymerisation<br />
Enzymolysis<br />
Purification<br />
Dissolution<br />
Recycling<br />
Conversion<br />
Pyrolysis<br />
Gasification<br />
allocated<br />
Recovery<br />
Recovery<br />
Recovery<br />
conventional<br />
© -Institute.eu | 2021<br />
© -Institute.eu | 2020<br />
nova Market and Trend Reports<br />
on Renewable Carbon<br />
The Best Available on Bio- and CO2-based Polymers<br />
& Building Blocks and Chemical Recycling<br />
Category<br />
Mapping of advanced recycling<br />
technologies for plastics waste<br />
Providers, technologies, and partnerships<br />
Mimicking Nature –<br />
The PHA Industry Landscape<br />
Latest trends and 28 producer profiles<br />
Bio-based Naphtha<br />
and Mass Balance Approach<br />
Status & Outlook, Standards &<br />
Certification Schemes<br />
Diversity of<br />
Advanced Recycling<br />
Principle of Mass Balance Approach<br />
Feedstock<br />
Process<br />
Products<br />
Plastics<br />
Composites<br />
Plastics/<br />
Syngas<br />
Polymers<br />
Monomers<br />
Monomers<br />
Naphtha<br />
Use of renewable feedstock<br />
in very first steps of<br />
chemical production<br />
(e.g. steam cracker)<br />
Utilisation of existing<br />
integrated production for<br />
all production steps<br />
Allocation of the<br />
renewable share to<br />
selected products<br />
Authors: Lars Krause, Michael Carus, Achim Raschka<br />
and Nico Plum (all nova-Institute)<br />
June <strong>2022</strong><br />
This and other reports on renewable carbon are available at<br />
www.renewable-carbon.eu/publications<br />
Author: Jan Ravenstijn<br />
March <strong>2022</strong><br />
This and other reports on renewable carbon are available at<br />
www.renewable-carbon.eu/publications<br />
Authors: Michael Carus, Doris de Guzman and Harald Käb<br />
March 2021<br />
This and other reports on renewable carbon are available at<br />
www.renewable-carbon.eu/publications<br />
Bio-based Building Blocks and<br />
Polymers – Global Capacities,<br />
Production and Trends 2020 – 2025<br />
Polymers<br />
Carbon Dioxide (CO 2) as Chemical<br />
Feedstock for Polymers<br />
Technologies, Polymers, Developers and Producers<br />
Chemical recycling – Status, Trends<br />
and Challenges<br />
Technologies, Sustainability, Policy and Key Players<br />
Building Blocks<br />
Plastic recycling and recovery routes<br />
Intermediates<br />
Feedstocks<br />
Primary recycling<br />
(mechanical)<br />
Virgin Feedstock<br />
Monomer<br />
Polymer<br />
Plastic<br />
Product<br />
Product (end-of-use)<br />
Landfill<br />
Renewable Feedstock<br />
Secondary recycling<br />
(mechanical)<br />
Tertiary recycling<br />
(chemical)<br />
Quaternary recycling<br />
(energy recovery)<br />
Secondary<br />
valuable<br />
materials<br />
CO 2 capture<br />
Energy<br />
Chemicals<br />
Fuels<br />
Others<br />
Authors: Pia Skoczinski, Michael Carus, Doris de Guzman,<br />
Harald Käb, Raj Chinthapalli, Jan Ravenstijn, Wolfgang Baltus<br />
and Achim Raschka<br />
January 2021<br />
This and other reports on renewable carbon are available at<br />
www.renewable-carbon.eu/publications<br />
Authors: Pauline Ruiz, Achim Raschka, Pia Skoczinski,<br />
Jan Ravenstijn and Michael Carus, nova-Institut GmbH, Germany<br />
January 2021<br />
This and other reports on renewable carbon are available at<br />
www.renewable-carbon.eu/publications<br />
Author: Lars Krause, Florian Dietrich, Pia Skoczinski,<br />
Michael Carus, Pauline Ruiz, Lara Dammer, Achim Raschka,<br />
nova-Institut GmbH, Germany<br />
November 2020<br />
This and other reports on the bio- and CO 2-based economy are<br />
available at www.renewable-carbon.eu/publications<br />
Genetic engineering<br />
Production of Cannabinoids via<br />
Extraction, Chemical Synthesis<br />
and Especially Biotechnology<br />
Current Technologies, Potential & Drawbacks and<br />
Future Development<br />
Plant extraction<br />
Plant extraction<br />
Cannabinoids<br />
Chemical synthesis<br />
Biotechnological production<br />
Production capacities (million tonnes)<br />
Commercialisation updates on<br />
bio-based building blocks<br />
Bio-based building blocks<br />
Evolution of worldwide production capacities from 2011 to 2024<br />
4<br />
3<br />
2<br />
1<br />
2011 2012 2013 2014 2015 2016 2017 2018 2019 2024<br />
Levulinic acid – A versatile platform<br />
chemical for a variety of market applications<br />
Global market dynamics, demand/supply, trends and<br />
market potential<br />
HO<br />
OH<br />
diphenolic acid<br />
H 2N<br />
O<br />
OH<br />
O<br />
O<br />
OH<br />
5-aminolevulinic acid<br />
O<br />
O<br />
levulinic acid<br />
O<br />
O<br />
ɣ-valerolactone<br />
OH<br />
HO<br />
O<br />
O<br />
succinic acid<br />
OH<br />
O<br />
O OH<br />
O O<br />
levulinate ketal<br />
O<br />
H<br />
N<br />
O<br />
5-methyl-2-pyrrolidone<br />
OR<br />
O<br />
levulinic ester<br />
Authors: Pia Skoczinski, Franjo Grotenhermen, Bernhard Beitzke,<br />
Michael Carus and Achim Raschka<br />
January 2021<br />
This and other reports on renewable carbon are available at<br />
www.renewable-carbon.eu/publications<br />
Author:<br />
Doris de Guzman, Tecnon OrbiChem, United Kingdom<br />
Updated Executive Summary and Market Review May 2020 –<br />
Originally published February 2020<br />
This and other reports on the bio- and CO 2-based economy are<br />
available at www.bio-based.eu/reports<br />
Authors: Achim Raschka, Pia Skoczinski, Raj Chinthapalli,<br />
Ángel Puente and Michael Carus, nova-Institut GmbH, Germany<br />
October 2019<br />
This and other reports on the bio-based economy are available at<br />
www.bio-based.eu/reports<br />
renewable-carbon.eu/publications<br />
bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17<br />
49
From Science & Research<br />
Bioplastics IN SPACE<br />
Combining high strength with low weight, corrosionresistant,<br />
and shapable into almost any form,<br />
composite materials are a key ingredient of modern<br />
life: employed everywhere from aviation to civil engineering,<br />
sports equipment to dentistry – and also a vital element of<br />
space missions. But they have some less desirable aspects:<br />
made from petroleum products, they are non-renewable<br />
in nature and also non-recyclable. So the European Space<br />
Agency (ESA – Paris, France) is working with Côte D’Azur<br />
University (Nice, France) on a new breed of space-quality<br />
composites made from wholly sustainable sources.<br />
Testing biobased expoxy<br />
“And when we say biomass we don’t mean growing new<br />
crops especially for this purpose, but rather reusing existing<br />
biobased material cheaply and efficiently – namely used<br />
vegetable oil, timber waste, and oceanic algae”.<br />
The idea came out of a discussion with Alice Mija of<br />
the Nice Institute of Chemistry (ICN) at Côte D’Azur<br />
University in France.<br />
“It’s a very ambitious and challenging project – to produce<br />
100 % biobased thermoset resins for space – which draws<br />
on a lot of different chemical, engineering, and industrial<br />
expertise”, she comments.<br />
Europe’s Vega launcher is largely made from composite materials<br />
As their name suggests, composites are made from two<br />
or more separate materials, combined together to obtain an<br />
optimal combination of physical characteristics. ‘Thermoset’<br />
composites are among the most robust examples. They are<br />
made from resins which are blended with fibres or fillers<br />
for added strength – the same approach as adding steel<br />
piles to concrete to make reinforced concrete – which<br />
are then ‘cured’ through heating, pressure or chemical<br />
reactions to solidify them.<br />
Exploring alternatives<br />
“The problem with the<br />
classical thermoset resins<br />
we use to make spacequality<br />
composites is that<br />
they are petroleum-based, so<br />
by definition they come from<br />
a non-renewable resource”,<br />
explains ESA materials<br />
engineer Ugo Lafont. “So<br />
we had the idea of exploring<br />
alternatives – could we use<br />
biomass as a new source of<br />
molecules for these resins,<br />
harnessing the same kind<br />
of chemical processes?<br />
“Obviously the desire for greater sustainability by avoiding<br />
the use of petroleum products is one important driver of<br />
this work. In addition one of the key chemicals used for<br />
thermoset production, bisphenol-A, is in the process of being<br />
restricted by the European Union’s Registration, Evaluation,<br />
Authorisation, and Restriction of Chemicals, REACH,<br />
because of its hormone-altering and mutagenic properties.<br />
It has already been banned for food packaging products, and<br />
further restrictions will come in future”.<br />
Composites development<br />
38 bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17
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for Plastics<br />
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• International Trade<br />
in Raw Materials, Machinery & Products Free of Charge.<br />
• Daily News<br />
from the Industrial Sector and the Plastics Markets.<br />
• Current Market Prices<br />
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• Buyer’s Guide<br />
for Plastics & Additives, Machinery & Equipment, Subcontractors<br />
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• Job Market<br />
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The cooperation takes the form of a part-sponsored PhD and<br />
now post-Doctorate research, supported through ESA’s Open<br />
Space Innovation Platform, sourcing promising new ideas for<br />
research from academia, industry and the general public.<br />
Extreme challenges of space<br />
Post-Doc researcher Roxana Dinu adds: “We’ve focused<br />
on space because if we can design materials to resist all<br />
the peculiar factors of the orbital environment – such as<br />
extremes of temperature and radiation as well as sustained<br />
hard vacuum encouraging unwanted ‘outgassing’ of fumes<br />
– then they should also be suitable for a very wide range of<br />
applications on Earth too, such as the aerospace, maritime<br />
and construction sectors”.<br />
So far numerous 100 % biobased monomers have been<br />
synthesized by Mija’s group at laboratory scale, then their<br />
formulations into usable resins were studied and optimized.<br />
The space-qualification tests are currently ongoing by<br />
using the project’s specialist facilities at ESA’s ESTEC<br />
technical Centre in the Netherlands (Noordwijk) as well as<br />
Ugo adds: “An important aspect of the project is that we want<br />
to adapt existing industrial processes for producing these<br />
new thermosets, we don’t want to have to reinvent the wheel”.<br />
The project is also looking into the idea of harnessing<br />
natural materials for the other composite ingredients,<br />
Carbon-fibre composite sample using bio-based epoxy<br />
ESTEC, ESA’s technical heart<br />
Thales Alenia Space in Cannes, a near neighbour of ICN –<br />
Côte D’Azur University.<br />
Scaling up – and going all natural<br />
The next step in this three-year project will be to<br />
manufacture the composites at larger, demonstrator scale,<br />
then talk to companies about industrial production.<br />
resulting in 100 % biobased composites. “Conventional<br />
carbon fibres are not recyclable, so we are looking into the<br />
use of natural alternatives, such as plant fibres such as flax<br />
or hemp, for certain uses”.<br />
The 3 Rs: reuse, recycle, repair<br />
The great drawback of today’s thermoset composites is<br />
that they cannot be melted, reformed or dissolved, so are<br />
not recyclable. Disposing of them can prove challenging,<br />
potentially involving grinding them down to powder – while<br />
from 2025 the disposal of composite wind turbine blades in<br />
European landfills will be banned.<br />
The project is looking into the potential of composites able<br />
to achieve the ‘3 Rs’ – reuse, recycle and repair.<br />
Mija says: “100 % biobased composites are not inherently<br />
recyclable either – it comes down to the chemical formulation<br />
used to make them, but we are actively exploring reuse<br />
possibilities. We have used a nontoxic and easy-to-prepare<br />
solution, to recover vegetable fibres and recycle the 100 %<br />
biobased resin, which was then used for the production of a<br />
second generation of composites. The industry is eager for<br />
recycling solutions, so the potential here is enormous”. AT<br />
https://www.esa.int/<br />
bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17<br />
39
Certification<br />
Sustainability certification<br />
Important part of the solution towards a circular economy and bioeconomy<br />
Even if currently only less than 1 % of the entire plastic<br />
produced annually are bioplastics[1], one of many<br />
necessary actions is to scale up the use of alternative<br />
feedstocks in the chemical industry, which has already<br />
started to develop in a good direction. Global production<br />
capacity of bioplastics will increase from 2.09 million tonnes<br />
in 2020 to approximately 7.59 million tonnes in 2026. Hence,<br />
the share of bioplastics in global plastic production will<br />
bypass the 2 % mark for the first time. Investment activities<br />
have shown that biobased feedstocks for plastic production<br />
are also an economically appealing opportunity: The amount<br />
of investment of USD 350 million globally in the last quarter<br />
of 2021, has been exceeded by USD 500 million in the first<br />
quarter of <strong>2022</strong> [2].<br />
The interest in this topic has also been fuelled by the<br />
increasing concerns of consumers. The results of consumer<br />
studies are going in the same direction. One recent global<br />
study shows that 85 % of consumers have shifted toward<br />
being more sustainable during the past five years. On<br />
average, over a third are willing to pay more for sustainability,<br />
considering a 25 % premium to be acceptable [3].<br />
Certification as a tool to back up credible claims<br />
along fully certified supply chains<br />
Third-party voluntary certification schemes can support<br />
companies to be compliant with current and upcoming legal<br />
requirements. The International Sustainability and Carbon<br />
Certification (ISCC) is an independent multi-stakeholder<br />
initiative that contributes to climate and environmental<br />
protection, defossilisation, and traceability along supply<br />
chains. Today ISCC counts around 7,000 certified entities<br />
that are active in different markets such as energy, food,<br />
feed, and industrial applications. The certification covers<br />
biogenic wastes and residues, recycled carbon-based<br />
materials, forestry and agricultural biomass, and nonbiological<br />
renewable materials. For a few years, chemical<br />
and packaging applications represent the fastest growing<br />
sector with annually doubling growth rates.<br />
At ISCC detailed traceability requirements ensure that<br />
sustainability data related to, e.g. deforestation, social<br />
aspects, and GHG emissions is forwarded along the entire<br />
supply chain up to the brand owner. Every element in the<br />
supply chain that forwards certified material needs to be<br />
covered by third-party certification. The standard allows<br />
for the three chain of custody options (CoC) mass balance,<br />
physical segregation, and controlled blending. Under mass<br />
balance certified and non-certified materials are mixed<br />
physically but kept separate on a bookkeeping basis on a<br />
site-specific level (Figure 2). In the annual audits, special<br />
importance is given to the determination of site-specific<br />
sustainable yields, conversion factors based on real<br />
operational data, and attribution to outgoing products. By<br />
applying this method, companies use existing resources and<br />
continuously scale up certified feedstocks by building up their<br />
supplier networks with the relevant feedstocks.<br />
Since the material is physically mixed, it is not possible<br />
to make a statement about the physical characteristics of<br />
the final product without revealing potentially proprietary<br />
information about the production process. The current<br />
ISCC logos include the type of raw material and CoC option<br />
used, showing customers the sustainability characteristics<br />
of the product they hold in their hands. In addition, it is of<br />
utmost importance to make clear which part of a product or<br />
packaging is certified. The goal is to increase the awareness<br />
and understanding of the mass balance approach which is<br />
already applied and accepted in other industries, for instance,<br />
the renewable energy sector.<br />
The future will bring many interesting and important<br />
developments from a regulatory perspective, e.g. the<br />
European Circular Economy Action Plan or global recycling<br />
packaging taxes and due diligence responsibilities. ISCC has<br />
Figure 1: ISCC mass balance approach<br />
52 bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17
also set up a Technical Committee with regular meetings and<br />
contributions from various stakeholders to discuss market<br />
developments and further develop clear claims as well as<br />
consumer education material. Here, ongoing discussions<br />
with regulators, academia, civil society, and the industry<br />
build the base for the needed multi-stakeholder collaborative<br />
action to identify all possible solutions on the sustainability<br />
journey. Only in that way the circular and bioeconomy can<br />
be accelerated to make a real impact as we need to move<br />
forward as quickly as possible with the many diverse<br />
By:<br />
Inna Knelsen, Jasmin Brinkmann<br />
Senior System Manager (both)<br />
ISCC System Germany<br />
solutions to reduce our dependency on fossil resources, allow<br />
for sustainable land use, protect biodiversity, and reduce<br />
greenhouse gas emissions.<br />
www.iscc-system.org<br />
Sources<br />
(1) European Bioplastics, <strong>2022</strong>: Bioplastics market data<br />
(2) CBS News, <strong>2022</strong>: Companies invest billions in fully biodegradable<br />
bioplastics made from natural materials<br />
(3) Simon-Kucher & Partners, 2021: Global Sustainability Study: What Role<br />
do Consumers Play in a Sustainable Future?<br />
Certification<br />
Figure 2: Chain of Custody Options and example logos for<br />
mass-balanced products<br />
The only conference dealing exclusively with<br />
cellulose fibres – Solutions instead of pollution<br />
Cellulose fibres are bio-based and biodegradable, even in marine-environments,<br />
where their degrading does not cause any microplastic.<br />
300 participants and 30 exhibitors are expected in Cologne to discuss the following topics:<br />
<br />
CELLULOSE<br />
FIBRE<br />
INNOVATION<br />
OF THE YEAR<br />
2023<br />
I N N O V AT<br />
B Y N O V A -<br />
I N S T I T U T E<br />
I O N<br />
A W A R D<br />
• Strategies, Policy<br />
Framework of Textiles<br />
and Market Trends<br />
• New Opportunities<br />
for Cellulose Fibres in<br />
Replacing Plastics<br />
• Sustainability and<br />
Environmental Impacts<br />
• Circular Economy and<br />
Recyclability of Fibres<br />
• Alternative Feedstocks<br />
and Supply Chains<br />
• New Technologies for<br />
Pulps, Fibres and Yarns<br />
• New Technologies and<br />
Applications beyond<br />
Textiles<br />
Call for Innovation<br />
Apply for the “Cellulose<br />
Fibre Innovation of the<br />
Year 2023”<br />
Organiser<br />
Contact<br />
Dr Asta Partanen<br />
Program<br />
asta.partanen@nova-institut.de<br />
Dominik Vogt<br />
Conference Manager<br />
dominik.vogt@nova-institut.de<br />
cellulose-fibres.eu<br />
bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17<br />
53
Automotive<br />
Category<br />
10<br />
Years ago<br />
Published in<br />
bioplastics MAGAZINE<br />
Basics<br />
Plastics made from CO 2<br />
Basics<br />
First plastics from CO 2<br />
coming onto the market -<br />
and they can be biodegradable<br />
Basics<br />
Photosynthesis Metabolism<br />
Carbohydrates<br />
Fig. 2: The carbon cycle as occurring in nature (left) and<br />
the envisioned carbon cycle for the ‘CO 2 Economy’ (right).<br />
CO 2<br />
CO 2<br />
Bayer Material Science exhibited polyurethane blocks at<br />
ACHEMA, which were made from CO 2 polyols. CO 2 replaces<br />
some of the mineral oils used. Industrial manufacturing of<br />
foams for mattresses and insulating materials for fridges<br />
and buildings is due to start in 2015. Noteworthy is the fact<br />
that the CO 2 used by Bayer Material Science is captured<br />
at a lignite-fired power plant, thus contributing to lower<br />
greenhouse gas emissions.<br />
Implementing a CO 2<br />
economy<br />
These examples, combined with the strong research efforts<br />
of different corporations and national research programs,<br />
are disclosing a future where we will probably be able to<br />
implement a real ‘CO 2 Economy’; where CO 2 will be seen as<br />
a valuable raw material rather than a necessary evil of our<br />
fossil-fuel based modern life style.<br />
Steps toward the implementation of such a vision are<br />
already in place. The concept of Artificial Photosynthesis<br />
(APS) is a remarkable example (Fig. 2).<br />
This field of chemical production is aiming to use either CO 2<br />
recaptured from a fossil fuel combustion facility, or acquiring<br />
Artificial<br />
Photosynthesis<br />
By<br />
Fabrizio Sibilla<br />
Achim Raschka<br />
Michael Carus<br />
nova-Institute, Hürth, Germany<br />
Energy / Material<br />
Resources<br />
Industrial<br />
usage<br />
Thinking further ahead, in a future when propylene oxide<br />
will be produced from methanol reformed from CO 2 , PPC<br />
will be available derived 100% from recycled CO 2 , therefore<br />
making it very attractive for the final consumer.<br />
PPC is also a biodegradable polymer that shows good<br />
compostability properties. These properties, when combined<br />
with the 43% or 100% ‘Recycled CO 2 ’ can contribute to the<br />
development of a plastic industry that can aim at being<br />
sustainable in its three pillars (social, environmental,<br />
economy).<br />
Other big advantages of PPC are its thermoplastic<br />
behaviour similar to many existing plastics, its possibility<br />
to be combined with other polymers, and its use with<br />
fillers. Moreover, PPC does not require special tailor-made<br />
machines for its forming or extruding, hence this aspect<br />
contributes to make PPC a ‘ready to use’ alternative to many<br />
existing plastics.<br />
PPC is also a good softener for bioplastics: many biobased<br />
plastics, e.g. PLA and PHA, are originally too brittle<br />
and can therefore only be used in conjunction with additives<br />
in many applications. Now a new option is available which<br />
can cover an extended range of material characteristics<br />
through combinations of PPC with PLA or PHA. This keeps<br />
the material biodegradable and translucent, and it can be<br />
processed without any trouble using normal machinery. It<br />
must be pointed out that it is not easy to give an unambiguous<br />
classification to PPC, but it falls more into a grey area of<br />
definitions. As discussed above, it can be prepared either from<br />
CO 2 recovered from flue gases and conventional propylene<br />
oxide, and in this case although not definable as ‘bio-based’<br />
CO 2 from the atmosphere together with water and sunlight to<br />
obtain what is often defined as ‘solar fuel’ - mainly methanol<br />
or methane. The word ‘fuel’ is used in a broad sense: it refers<br />
not only to fuel for transportation or electricity generation, but<br />
also to feedstocks for the chemicals and plastics industries.<br />
However research is also focused on other chemicals, such<br />
as, for example, the direct formation of formic acid. Efforts<br />
are in place to mimic the natural photosynthesis to such an<br />
extent that even glucose or other fermentable carbohydrates<br />
are foreseen as possible products. Keeping this in mind,<br />
a vision where carbohydrates, generated by APS, will be<br />
used in subsequent biotechnological fermentation to obtain<br />
almost any desired chemicals or bio-plastics (such as PLA,<br />
PHB and others) can become reality in a future that is nearer<br />
than expected.<br />
The Panasonic Corporation for example, released its<br />
first prototype of a working APS device (Fig. 3) that shows<br />
the same efficiency of photosynthetic plants and is able to<br />
produce formic acid from water, sunlight and CO 2 ; formic<br />
acid is a bulk chemical that is required in many industrial<br />
processes.<br />
H 3<br />
C<br />
O<br />
propylene oxide<br />
it may still be attractive for its 43% by wt. of recycled CO 2<br />
and its full biodegradability. It can in theory also be produced<br />
using CO 2 recovered from biomass combustion, thus being<br />
classified as 43% biomass-based (25% biobased according to<br />
the bio-based definition ASTM D6866). As already mentioned<br />
above, if propylene oxide could be produced from the<br />
oxidation of bio-based propylene, then it can be declared 57%<br />
biomass-based or 100% bio-based if CO 2 and propylene oxide<br />
are both bio-based. As more and more different plastics and<br />
chemicals in the future will be derived from recycled CO 2 they<br />
will need a new classification and definition such as ‘recycled<br />
CO 2 ’ in order not to bewilder the consumer.<br />
Polyethylene carbonate and polyols<br />
Polypropylene carbonate is not the only plastic that<br />
recently came onto the market. Other remarkable examples<br />
are the production of polyethylene carbonate (PEC) and<br />
polyurethanes from CO 2 .<br />
The company Novomer has a proprietary technology to<br />
obtain PEC from ethylene oxide and CO 2 , in a process similar<br />
to the production of PPC. PEC is 50% CO 2 by mass and can<br />
be used in a number of applications to replace and improve<br />
traditional petroleum based plastics currently on the market.<br />
PEC plastics exhibit excellent oxygen barrier properties<br />
that make it useful as a barrier layer for food packaging<br />
applications. PEC has a significantly improved environmental<br />
footprint compared to barrier resins ethylenevinyl alcohol<br />
(EVOH) and polyvinylidene chloride (PVDC) which are used as<br />
barrier layers.<br />
CH 3<br />
O<br />
CO 2 C<br />
catalyst<br />
C<br />
arbon dioxide is one of the most discussed molecules<br />
in the popular press, due to its role as greenhouse gas<br />
(GHG) and the increase in temperature on our planet,<br />
a phenomenon known as global warming.<br />
Carbon dioxide is generally regarded as an inert molecule,<br />
as it is the final product of any combustion process, either<br />
chemical or biological in cellular metabolism (an average<br />
human body emits daily about 0.9 kg of CO 2 ). The abundance<br />
of CO 2 prompted scientists to think of it as a useful raw<br />
material for the synthesis of chemicals and plastics rather<br />
than as a mere emission waste.<br />
Traditionally CO 2 has been used in numerous applications,<br />
such as in the preparation of carbonated soft drinks, as<br />
an acidity regulator in the food industry, in the industrial<br />
preparation of synthetic urea, in fire extinguishers and many<br />
others.<br />
Today, as CO 2 originating from energy production, transport<br />
and industrial production continues to accumulate in the<br />
atmosphere, scientists and technologists are looking more<br />
closely at different alternatives to reduce flue-gas emissions<br />
and are exploring the possibility of using CO 2 as a direct<br />
feedstock for chemicals production, and first successful<br />
examples have already been achieved.<br />
The carbon cycle on our planet is able to recycle the<br />
CO 2 from the atmosphere back in the biosphere and it has<br />
maintained an almost constant level of CO 2 concentration<br />
over the last hundred thousand years. The carbon cycle fixes<br />
approx. 200 gigatonnes of CO 2 yearly while the anthropogenic<br />
CO 2 accounts for about 7 gigatonnes per year (3-4% of the<br />
CO 2 fixed in the carbon cycle). Even if this quantity looks<br />
small, we must bear in mind that this excess of CO 2 has been<br />
accumulating year after year in the atmosphere, and in fact<br />
we know that CO 2 concentration rose to almost 400 ppm from<br />
280 ppm in the preindustrial era.<br />
In recent years different processes have been patented<br />
and are currently used to recover CO 2 from the flue-gases of<br />
coal, oil or natural gas, or from biomass power plants. The<br />
recovered CO 2 can be either stored in natural caves, used for<br />
44 bioplastics MAGAZINE [<strong>05</strong>/12] Vol. 7<br />
O<br />
O<br />
polypropylene carbonate<br />
n<br />
Enhanced Oil Recovery (EOR), or can be used as feedstock<br />
for the chemical industry. The availability of a high quantity of<br />
CO 2 triggered different research projects worldwide that are<br />
aimed at finding a high added value use for what otherwise<br />
is a pollutant.<br />
Plastics from CO 2<br />
When it comes to the question of CO 2 and plastics there<br />
are many different strategies aiming at either obtaining<br />
plastics from molecules derived directly from CO 2 or using<br />
CO 2 in combination with monomers that could either be<br />
traditional fossil-based or bio-based chemicals. Moreover,<br />
the final plastics can be biodegradable or not, depending<br />
to their structures. Noteworthy among already existing CO 2<br />
derived plastics are polypropylene carbonate, polyethylene<br />
carbonate, polyurethanes and many promising others that<br />
are still in the laboratories.<br />
dear<br />
readers<br />
Polypropylene carbonate<br />
Polypropylene carbonate (PPC) is the first remarkable<br />
example of a plastic that uses CO 2 in its preparation. PPC is<br />
obtained through alternated polymerization of CO 2 with PO<br />
(propylene oxide, C 3 H 6 O) (Fig. 1).<br />
The production of PPC worldwide is rising and this trend is<br />
not expected to change.<br />
Polypropylene carbonate (PPC) was first developed 40<br />
years ago by Inoue, but is only now coming into its own.<br />
PPC is 43% CO 2 by mass, is biodegradable, shows high<br />
temperature stability, high elasticity and transparency, and<br />
a memory effect. These characteristics open up a wide<br />
range of applications for PPC, including countless uses as<br />
packaging film and foams, dispersions and softeners for<br />
brittle plastics. The North American companies Novomer<br />
and Empower Materials, the Norwegian firm Norner and SK<br />
Innovation from South Korea are some of those working to<br />
develop and produce PPC.<br />
Today PPC is a high quality plastic able to combine several<br />
advantages at the same time.<br />
Are plastics made from CO 2<br />
to be considered as bioplastics? Not<br />
necessarily, I would say. If these plastics are in fact biodegradable<br />
they would fall under our definition of bioplastics (see our revised<br />
and extended ‘Glossary 3.0’ on page 50ff). And if such plastics are<br />
made from CO 2<br />
that comes, via combustion or other chemical processes,<br />
from fossil based raw materials, we should at least avoid<br />
calling call them biobased. Nevertheless, I believe that the use of<br />
such CO 2<br />
to make plastics (or other useful products) and so prevent,<br />
or at least delay, the CO 2<br />
from entering the atmosphere, is a good<br />
approach in the sense of our overall objectives. It will certainly require<br />
further evaluation and even standardisation until CO 2<br />
based<br />
plastics can/will be defined as a new (bio-) plastic class or category.<br />
Plastics produced from CO 2<br />
, definitely one of the major topics in<br />
this issue of bioplastics MAGAZINE, is accompanied by further highlights.<br />
In several articles we report about biobased polyurethanes<br />
and elastomers and we present some articles about fibres and textile<br />
applications.<br />
In this issue we also present the five finalists for the 7 th Bioplastics<br />
Award. The number of entries was not as large as in previous<br />
years, however I doubt that the innovative power of this industry is<br />
Fig. 1: Route to PPC from CO 2 and propylene oxide<br />
CO 2<br />
reduction<br />
bioplastics MAGAZINE [<strong>05</strong>/12] Vol. 7 45<br />
Water oxidation by<br />
light energy<br />
water<br />
Carbon dioxide<br />
Oxygen<br />
Formic acid<br />
Metal catalyst<br />
Fig. 3: Panasonic scheme of its fully functioning artificial<br />
photosynthesis device<br />
(Courtesy of Panasonic Corporation).<br />
flagging. So we kindly ask all of you to keep your eyes open and report<br />
interesting innovations that have a significant market relevance<br />
whenever you see them. The 8 th Bioplastics Award is definitely coming.<br />
The 7 th ‘Bioplastics Oskar’ will be presented on November 6 th in<br />
Berlin at the European Bioplastics Conference.<br />
Until then, we hope you enjoy reading bioplastics MAGAZINE<br />
Sincerely yours<br />
Michael Thielen<br />
Follow us on twitter!<br />
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46 bioplastics MAGAZINE [<strong>05</strong>/12] Vol. 7<br />
bioplastics MAGAZINE [<strong>05</strong>/12] Vol. 7<br />
54 bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17
Automotive<br />
In September <strong>2022</strong>, Alex Thielen,<br />
Editor of bioplastics MAGAZINE says:<br />
Already 10 years ago the topic of CO 2<br />
-based plastics<br />
was featured in bioplastics MAGAZINE. And our very<br />
own Michael Thielen wrote in the editorial on page 3<br />
whether or not they should be considered bioplastics.<br />
Back then we already made a clear distinction<br />
between bioplastics and CO 2<br />
-based plastics, as<br />
they should only be considered bioplastics, if either<br />
the CO 2<br />
comes from a biobased source or if they<br />
are biodegradable themselves. Now, 10 years later<br />
it should be more than obvious that we still agree<br />
with Michael’s statement about the usefulness<br />
of CO 2<br />
-based plastics as we now have a separate<br />
segment that showcases topics related to CCU<br />
(Carbon capture and utilisation) or CO 2<br />
-based plastic.<br />
Editorial<br />
However, the distinction is clear, CO 2<br />
-based<br />
plastics tend to be a category of their own<br />
– some might also be bioplastics<br />
but many, or even most, are not.<br />
However, the waters around the<br />
definitions of (bio)plastics are<br />
already rather murky, or as Jan<br />
Ravenstijn said in What’s in a name,<br />
“ask ten people for the definition (of<br />
plastic) and you’ll get at least eight<br />
different answers” (see bM 03/22,<br />
p. 46). So instead of muddying these<br />
waters further it seems to make sense<br />
to sidestep the whole “what is and<br />
isn’t a plastic” discussion by looking at<br />
it from a different angle – where does<br />
the carbon come from?<br />
In any case, it is clear that the idea of CO 2<br />
-<br />
based plastics is not new as even in 2012 we<br />
had articles about CO 2<br />
-based polypropylene<br />
carbonate polyols, CO 2<br />
-based polyurethanes,<br />
and a basics article about plastics made<br />
from CO 2<br />
in general. The last one on this list<br />
was written by industry experts from the novainstitute<br />
that a couple of years ago founded the<br />
Renewable Carbon Initiative which focuses on the<br />
feedstock issue of the plastics crisis. The concept<br />
of renewable carbon creates a neat framework<br />
through which we can look at plastics, or plasticlike<br />
materials, through a new lens.<br />
At the end of the<br />
day, the goal is to move<br />
away from fossil-based<br />
plastics, we want to<br />
defossilise the industry<br />
(as it is quite impossible<br />
to decarbonise). To be<br />
clear defossilisation<br />
in that sense does not<br />
mean to avoid “fossil<br />
carbon”, but to avoid<br />
making plastics from<br />
newly extracted fossil<br />
resources. Some processes that fall under renewable<br />
carbon like advanced recycling (or any recycling for<br />
that matter) or CCU may have fossil carbon in it, yet<br />
are useful (though as a side note, CO 2<br />
from direct<br />
air capture would technically count as bio due to its<br />
12<br />
C/ 14 C ratio). Again we can see how definitions of what<br />
might count as fossil can get in the way of solutions.<br />
And while some might not necessarily agree<br />
with the inclusion of CO 2<br />
-based plastics in this, by<br />
now almost iconic publication that used to focus<br />
exclusively on bioplastics (as the name might have<br />
given away), we think that it is more important to look<br />
at proper solutions for the vast amount of challenges<br />
we as an industry face. I would be more than happy if<br />
bioplastics, both biobased and biodegradable, could<br />
solve all these problems, but as history has shown<br />
change can be slow and cumbersome even if it is so<br />
urgently necessary. Therefore it is my opinion that we<br />
need to use all the available tools to challenge and<br />
change the status quo. That includes CCU and yes<br />
that also includes advanced recycling technologies.<br />
There will be dead ends and false prophets that will<br />
try to sell their greenwashing as proper solutions,<br />
but that doesn’t make CO 2<br />
-based and advanced<br />
recycling-based plastics the enemy – the enemy has<br />
always been misinformation and those that are keen<br />
to profit from false claims and straight out lies.<br />
Will this happen with CCU/CO 2<br />
-based plastics?<br />
Probably, yes. Did this happen and is still happening<br />
with bioplastics? Sadly, yes. But if we even want to<br />
have a shot at solving these humongous issues<br />
we need more diverse solutions that tackle the<br />
issues from different sides. Divided we will fall,<br />
together we might succeed.<br />
Categroy<br />
tinyurl.com/ccu2012<br />
3<br />
bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17 55
Basics<br />
Feedstocks for biobased plastics<br />
First, second, and third generation<br />
Biobased plastics can be made from a wide variety of<br />
feedstocks (Fig 1). Depending on whether the resources<br />
can also be used for food or feed, or waste streams are<br />
used, the feedstock can be distinguished in different ways.<br />
By Michael Thielen<br />
First Generation Feedstock<br />
Most biobased plastics are made of carbohydrate-rich<br />
plants, such as corn (maize), wheat, sugar cane, potatoes,<br />
sugar beet, rice, or vegetable oil, so-called food crops or<br />
first-generation feedstock. Bred by mankind over centuries<br />
for highest energy efficiency, currently, first-generation<br />
feedstock is the most efficient feedstock for the production<br />
of biobased plastics as it requires the least amount of land to<br />
grow and produce the highest yields. [1, 2].<br />
The efficiency of the crop-bioplastic ratio can be<br />
determined as follows: the annual yield of carbohydrates<br />
per hectare and the agricultural area needed to produce one<br />
tonne of biobased plastics. Research and development as<br />
well as new production processes are constantly improving<br />
the efficiency of crops.<br />
First-generation feedstock is criticized once in a while for<br />
its potential competition with food and feed. These arguments<br />
say the use of these crops takes away food intended for<br />
human or animal nutrition. In many cases, however, this is<br />
more about large biofuel plantations leading to increasing<br />
food prices. This is known as the “food versus fuel” debate.<br />
Thus, this criticism has been directed at the biofuel sector<br />
rather than the biobased plastics sector. But there seems to<br />
be a presumed link between biofuels and biobased plastics,<br />
which is nor exactly justified,<br />
Second Generation Feedstock<br />
Not only, but mainly driven by this criticism, the so-called<br />
second generation feedstock refers to non-food crops<br />
(cellulosic feedstock) such as wood, short-rotation crops<br />
such as poplar, willow or miscanthus (elephant grass), switch<br />
grass or castor oil, to name just a few.<br />
Third Generation Feedstock<br />
Apart from some sources giving algae [3] – having a higher<br />
growth yield than 1 st and 2 nd generation feedstocks –their<br />
own category, or others calling CO 2<br />
or methane [4] the third<br />
generation feedstock, many experts agree that all kinds<br />
of organic waste streams, such as wheat straw, bagasse,<br />
corncobs, palm fruit bunches, or the like represent this<br />
third group. Another example is the starch gained from the<br />
process water of industrial potato processing (french fries<br />
etc.) which is used to produce biobased plastics [5]. Even<br />
municipal wastewater is so rich in carbohydrates from food<br />
residues that its use as a source for the production of PHA is<br />
subject of research [6].<br />
In the end, the “food vs fuel” discussion continued for nonfood<br />
crops if grown on land destined for food production. The<br />
use of agricultural waste or residues would not constitute<br />
a direct conflict with food unless they are residues from<br />
the first-generation feedstock. Straw could potentially be<br />
considered animal feed and thus part of the food chain.<br />
It should, however, be noted, that different to biofuels, the<br />
total amount of agricultural land needed to produce biobased<br />
plastics in 2021 represented only 0.013 % of the total global<br />
agricultural area. And projected to 2026 it will be no more<br />
than 0.<strong>05</strong>8 % (see Fig 2) [1]. So there is ground to argue that<br />
this criticism is made in bad faith.<br />
[1] European Bioplastics: Renewable Feedstock https://www.europeanbioplastics.org/bioplastics/Feedstock/<br />
[2] bioplastics MAGAZINE, Glossary 4.5, <strong>Issue</strong> 01/2021<br />
[3] https://bioplasticsnews.com/2018/09/12/bioplastic-feedstock-1st-2ndand-3rd-generations/<br />
[4] NatureWorks: methane as third generation feedstock;<br />
bioplastics MAGAZINE, <strong>Issue</strong> 02/2016<br />
[5] Co-products from potato processing, bioplastics MAGAZINE,<br />
<strong>Issue</strong> 03/2016<br />
[6] bioplastics MAGAZINE, <strong>Issue</strong>s 04/2007, 06/2020 and many more<br />
Fig 1: Biobased plastics are made from a wide range of<br />
renewable Biobased feedstocks (Picture: European Bioplastics) [1]<br />
Fig 2: Land use estimation for bioplastics 2021 and 2026<br />
(Picture: European Bioplastics) [1]<br />
56 bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17
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bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17<br />
57
Basics<br />
Glossary 5.0 last update issue 06/2021<br />
In bioplastics MAGAZINE the same expressions appear again<br />
and again that some of our readers might not be familiar<br />
with. The purpose of this glossary is to provide an overview<br />
of relevant terminology of the bioplastics industry, to avoid<br />
repeated explanations of terms such as<br />
PLA (polylactic acid) in various articles.<br />
Bioplastics (as defined by European Bioplastics<br />
e.V.) is a term used to define two different kinds<br />
of plastics:<br />
a. Plastics based on → renewable resources<br />
(the focus is the origin of the raw material<br />
used). These can be biodegradable or not.<br />
b. → Biodegradable and → compostable plastics<br />
according to EN13432 or similar standards (the<br />
focus is the compostability of the final product;<br />
biodegradable and compostable plastics can<br />
be based on renewable (biobased) and/or nonrenewable<br />
(fossil) resources).<br />
Bioplastics may be<br />
- based on renewable resources and biodegradable;<br />
- based on renewable resources but not be<br />
biodegradable; and<br />
- based on fossil resources and biodegradable.<br />
Advanced Recycling | Innovative recycling<br />
methods that go beyond the traditional mechanical<br />
recycling of grinding and compoundig<br />
plastic waste. Advanced recycling includes<br />
chemical recycling or enzyme mediated recycling<br />
Aerobic digestion | Aerobic means in the presence<br />
of oxygen. In →composting, which is an<br />
aerobic process, →microorganisms access the<br />
present oxygen from the surrounding atmosphere.<br />
They metabolize the organic material to<br />
energy, CO 2<br />
, water and cell biomass, whereby<br />
part of the energy of the organic material is released<br />
as heat. [bM 03/07, bM 02/09]<br />
Anaerobic digestion | In anaerobic digestion,<br />
organic matter is degraded by a microbial<br />
population in the absence of oxygen<br />
and producing methane and carbon dioxide<br />
(= →biogas) and a solid residue that can be<br />
composted in a subsequent step without practically<br />
releasing any heat. The biogas can be<br />
treated in a Combined Heat and Power Plant<br />
(CHP), producing electricity and heat, or can be<br />
upgraded to bio-methane [14]. [bM 06/09]<br />
Amorphous | Non-crystalline, glassy with unordered<br />
lattice.<br />
Amylopectin | Polymeric branched starch molecule<br />
with very high molecular weight (biopolymer,<br />
monomer is →Glucose). [bM <strong>05</strong>/09]<br />
Since this glossary will not be printed<br />
in each issue you can download a pdf version<br />
from our website (tinyurl.com/bpglossary).<br />
[bM ... refers to more comprehensive article previously published in bioplastics MAGAZINE)<br />
Amylose | Polymeric non-branched starch<br />
molecule with high molecular weight (biopolymer,<br />
monomer is →Glucose). [bM <strong>05</strong>/09]<br />
Biobased | The term biobased describes the<br />
part of a material or product that is stemming<br />
from →biomass. When making a biobasedclaim,<br />
the unit (→biobased carbon content,<br />
→biobased mass content), a percentage and the<br />
measuring method should be clearly stated [1].<br />
Biobased carbon | Carbon contained in or<br />
stemming from →biomass. A material or product<br />
made of fossil and →renewable resources<br />
contains fossil and →biobased carbon.<br />
The biobased carbon content is measured via<br />
the 14 C method (radiocarbon dating method) that<br />
adheres to the technical specifications as described<br />
in [1,4,5,6].<br />
Biobased labels | The fact that (and to<br />
what percentage) a product or a material is<br />
→biobased can be indicated by respective labels.<br />
Ideally, meaningful labels should be based<br />
on harmonised standards and a corresponding<br />
certification process by independent third-party<br />
institutions. For the property biobased such<br />
labels are in place by certifiers →DIN CERTCO<br />
and →TÜV Austria who both base their certifications<br />
on the technical specification as described<br />
in [4,5]. A certification and the corresponding<br />
label depicting the biobased mass content was<br />
developed by the French Association Chimie du<br />
Végétal [ACDV].<br />
Biobased mass content | describes the amount<br />
of biobased mass contained in a material or<br />
product. This method is complementary to the<br />
14<br />
C method, and furthermore, takes other chemical<br />
elements besides the biobased carbon into<br />
account, such as oxygen, nitrogen and hydrogen.<br />
A measuring method has been developed<br />
and tested by the Association Chimie du Végétal<br />
(ACDV) [1].<br />
Biobased plastic | A plastic in which constitutional<br />
units are totally or partly from →<br />
biomass [3]. If this claim is used, a percentage<br />
should always be given to which extent<br />
the product/material is → biobased [1].<br />
[bM 01/07, bM 03/10]<br />
Biodegradable Plastics | are plastics that are<br />
completely assimilated by the → microorganisms<br />
present a defined environment as food<br />
for their energy. The carbon of the plastic must<br />
completely be converted into CO 2<br />
during the microbial<br />
process.<br />
The process of biodegradation depends on the<br />
environmental conditions, which influence it<br />
(e.g. location, temperature, humidity) and on the<br />
material or application itself. Consequently, the<br />
process and its outcome can vary considerably.<br />
Biodegradability is linked to the structure of the<br />
polymer chain; it does not depend on the origin<br />
of the raw materials.<br />
There is currently no single, overarching standard<br />
to back up claims about biodegradability.<br />
One standard, for example, is ISO or in Europe:<br />
EN 14995 Plastics - Evaluation of compostability<br />
- Test scheme and specifications.<br />
[bM 02/06, bM 01/07]<br />
Biogas | → Anaerobic digestion<br />
Biomass | Material of biological origin excluding<br />
material embedded in geological formations<br />
and material transformed to fossilised<br />
material. This includes organic material, e.g.<br />
trees, crops, grasses, tree litter, algae and<br />
waste of biological origin, e.g. manure [1, 2].<br />
Biorefinery | The co-production of a spectrum<br />
of biobased products (food, feed, materials,<br />
chemicals including monomers or building<br />
blocks for bioplastics) and energy (fuels, power,<br />
heat) from biomass. [bM 02/13]<br />
Blend | Mixture of plastics, polymer alloy of at<br />
least two microscopically dispersed and molecularly<br />
distributed base polymers.<br />
Bisphenol-A (BPA) | Monomer used to produce<br />
different polymers. BPA is said to cause health<br />
problems, because it behaves like a hormone.<br />
Therefore, it is banned for use in children’s<br />
products in many countries.<br />
BPI | Biodegradable Products Institute, a notfor-profit<br />
association. Through their innovative<br />
compostable label program, BPI educates<br />
manufacturers, legislators and consumers<br />
about the importance of scientifically based<br />
standards for compostable materials which<br />
biodegrade in large composting facilities.<br />
Carbon footprint | (CFPs resp. PCFs – Product<br />
Carbon Footprint): Sum of →greenhouse gas<br />
emissions and removals in a product system,<br />
expressed as CO 2<br />
equivalent, and based on a →<br />
Life Cycle Assessment. The CO 2<br />
equivalent of a<br />
specific amount of a greenhouse gas is calculated<br />
as the mass of a given greenhouse gas<br />
multiplied by its → global warming potential<br />
[1,2,15]<br />
Carbon neutral, CO 2<br />
neutral | describes a<br />
product or process that has a negligible impact<br />
on total atmospheric CO 2<br />
levels. For example,<br />
carbon neutrality means that any CO 2<br />
released<br />
when a plant decomposes or is burnt is offset<br />
by an equal amount of CO 2<br />
absorbed by the<br />
plant through photosynthesis when it is growing.<br />
Carbon neutrality can also be achieved by buying<br />
sufficient carbon credits to make up the difference.<br />
The latter option is not allowed when<br />
communicating → LCAs or carbon footprints<br />
regarding a material or product [1, 2].<br />
Carbon-neutral claims are tricky as products<br />
will not in most cases reach carbon neutrality<br />
if their complete life cycle is taken into consideration<br />
(including the end-of-life).<br />
42 bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17
If an assessment of a material, however, is<br />
conducted (cradle-to-gate), carbon neutrality<br />
might be a valid claim in a B2B context. In this<br />
case, the unit assessed in the complete life cycle<br />
has to be clarified [1].<br />
Cascade use | of →renewable resources means<br />
to first use the →biomass to produce biobased<br />
industrial products and afterwards – due to<br />
their favourable energy balance – use them<br />
for energy generation (e.g. from a biobased<br />
plastic product to → biogas production). The<br />
feedstock is used efficiently and value generation<br />
increases decisively.<br />
Catalyst | Substance that enables and accelerates<br />
a chemical reaction<br />
CCU, Carbon Capture & Utilisation | is a broad<br />
term that covers all established and innovative<br />
industrial processes that aim at capturing<br />
CO2 – either from industrial point sources or<br />
directly from the air – and at transforming it<br />
into a variety of value-added products, in our<br />
case plastics or plastic precursor chemicals.<br />
[bM 03/21, <strong>05</strong>/21]<br />
CCS, Carbon Capture & Storage | is a technology<br />
similar to CCU used to stop large amounts of<br />
CO2 from being released into the atmosphere,<br />
by separating the carbon dioxide from emissions.<br />
The CO2 is then injecting it into geological<br />
formations where it is permanently stored.<br />
Cellophane | Clear film based on →cellulose.<br />
[bM 01/10, 06/21]<br />
Cellulose | Cellulose is the principal component<br />
of cell walls in all higher forms of plant<br />
life, at varying percentages. It is therefore the<br />
most common organic compound and also the<br />
most common polysaccharide (multi-sugar)<br />
[11]. Cellulose is a polymeric molecule with<br />
very high molecular weight (monomer is →Glucose),<br />
industrial production from wood or cotton,<br />
to manufacture paper, plastics and fibres.<br />
[bM 01/10, 06/21]<br />
Cellulose ester | Cellulose esters occur by<br />
the esterification of cellulose with organic acids.<br />
The most important cellulose esters from<br />
a technical point of view are cellulose acetate<br />
(CA with acetic acid), cellulose propionate (CP<br />
with propionic acid) and cellulose butyrate (CB<br />
with butanoic acid). Mixed polymerisates, such<br />
as cellulose acetate propionate (CAP) can also<br />
be formed. One of the most well-known applications<br />
of cellulose aceto butyrate (CAB) is the<br />
moulded handle on the Swiss army knife [11].<br />
Cellulose acetate CA | → Cellulose ester<br />
CEN | Comité Européen de Normalisation (European<br />
organisation for standardization).<br />
Certification | is a process in which materials/<br />
products undergo a string of (laboratory) tests<br />
in order to verify that they fulfil certain requirements.<br />
Sound certification systems should be<br />
based on (ideally harmonised) European standards<br />
or technical specifications (e.g., by →CEN,<br />
USDA, ASTM, etc.) and be performed by independent<br />
third-party laboratories. Successful<br />
certification guarantees a high product safety<br />
- also on this basis, interconnected labels can<br />
be awarded that help the consumer to make an<br />
informed decision.<br />
Circular economy | The circular economy is a<br />
model of production and consumption, which<br />
involves sharing, leasing, reusing, repairing,<br />
refurbishing and recycling existing materials<br />
and products as long as possible. In this way,<br />
the life cycle of products is extended. In practice,<br />
it implies reducing waste to a minimum.<br />
Ideally erasing waste altogether, by reintroducing<br />
a product, or its material, at the end-of-life<br />
back in the production process – closing the<br />
loop. These can be productively used again and<br />
again, thereby creating further value. This is a<br />
departure from the traditional, linear economic<br />
model, which is based on a take-make-consume-throw<br />
away pattern. This model relies<br />
on large quantities of cheap, easily accessible<br />
materials, and green energy.<br />
Compost | A soil conditioning material of decomposing<br />
organic matter which provides nutrients<br />
and enhances soil structure.<br />
[bM 06/08, 02/09]<br />
Compostable Plastics | Plastics that are<br />
→ biodegradable under →composting conditions:<br />
specified humidity, temperature,<br />
→ microorganisms and timeframe. To make<br />
accurate and specific claims about compostability,<br />
the location (home, → industrial)<br />
and timeframe need to be specified [1].<br />
Several national and international standards exist<br />
for clearer definitions, for example, EN 14995<br />
Plastics - Evaluation of compostability - Test<br />
scheme and specifications. [bM 02/06, bM 01/07]<br />
Composting | is the controlled →aerobic, or oxygen-requiring,<br />
decomposition of organic materials<br />
by →microorganisms, under controlled<br />
conditions. It reduces the volume and mass<br />
of the raw materials while transforming them<br />
into CO 2<br />
, water and a valuable soil conditioner<br />
– compost.<br />
When talking about composting of bioplastics,<br />
foremost →industrial composting in a managed<br />
composting facility is meant (criteria defined in<br />
EN 13432).<br />
The main difference between industrial and<br />
home composting is, that in industrial composting<br />
facilities temperatures are much higher<br />
and kept stable, whereas in the composting<br />
pile temperatures are usually lower, and<br />
less constant as depending on factors such as<br />
weather conditions. Home composting is a way<br />
slower-paced process than industrial composting.<br />
Also, a comparatively smaller volume of<br />
waste is involved. [bM 03/07]<br />
Compound | Plastic mixture from different raw<br />
materials (polymer and additives). [bM 04/10)<br />
Copolymer | Plastic composed of different<br />
monomers.<br />
Cradle-to-Gate | Describes the system boundaries<br />
of an environmental →Life Cycle Assessment<br />
(LCA) which covers all activities from the<br />
cradle (i.e., the extraction of raw materials, agricultural<br />
activities and forestry) up to the factory<br />
gate.<br />
Cradle-to-Cradle | (sometimes abbreviated as<br />
C2C): Is an expression which communicates<br />
the concept of a closed-cycle economy, in which<br />
waste is used as raw material (‘waste equals<br />
food’). Cradle-to-Cradle is not a term that is<br />
typically used in →LCA studies.<br />
Cradle-to-Grave | Describes the system<br />
boundaries of a full →Life Cycle Assessment<br />
from manufacture (cradle) to use phase and<br />
disposal phase (grave).<br />
Crystalline | Plastic with regularly arranged<br />
molecules in a lattice structure.<br />
Density | Quotient from mass and volume of a<br />
material, also referred to as specific weight.<br />
DIN | Deutsches Institut für Normung (German<br />
organisation for standardization).<br />
DIN-CERTCO | Independant certifying organisation<br />
for the assessment on the conformity of<br />
bioplastics.<br />
Dispersing | Fine distribution of non-miscible<br />
liquids into a homogeneous, stable mixture.<br />
Drop-In bioplastics | are chemically indentical<br />
to conventional petroleum-based plastics,<br />
but made from renewable resources. Examples<br />
are bio-PE made from bio-ethanol (from<br />
e.g. sugar cane) or partly biobased PET; the<br />
monoethylene glycol made from bio-ethanol.<br />
Developments to make terephthalic acid from<br />
renewable resources are underway. Other examples<br />
are polyamides (partly biobased e.g. PA<br />
4.10 or PA 6.10 or fully biobased like PA 5.10 or<br />
PA10.10).<br />
EN 13432 | European standard for the assessment<br />
of the → compostability of plastic packaging<br />
products.<br />
Energy recovery | Recovery and exploitation of<br />
the energy potential in (plastic) waste for the<br />
production of electricity or heat in waste incineration<br />
plants (waste-to-energy).<br />
Environmental claim | A statement, symbol<br />
or graphic that indicates one or more environmental<br />
aspect(s) of a product, a component,<br />
packaging, or a service. [16].<br />
Enzymes | are proteins that catalyze chemical<br />
reactions.<br />
Enzyme-mediated plastics | are not →bioplastics.<br />
Instead, a conventional non-biodegradable<br />
plastic (e.g. fossil-based PE) is enriched with<br />
small amounts of an organic additive. Microorganisms<br />
are supposed to consume these<br />
additives and the degradation process should<br />
then expand to the non-biodegradable PE and<br />
thus make the material degrade. After some<br />
time the plastic is supposed to visually disappear<br />
and to be completely converted to carbon<br />
dioxide and water. This is a theoretical concept<br />
which has not been backed up by any verifiable<br />
proof so far. Producers promote enzymemediated<br />
plastics as a solution to littering. As<br />
no proof for the degradation process has been<br />
provided, environmental beneficial effects are<br />
highly questionable.<br />
Ethylene | Colour- and odourless gas, made<br />
e.g. from, Naphtha (petroleum) by cracking or<br />
from bio-ethanol by dehydration, the monomer<br />
of the polymer polyethylene (PE).<br />
European Bioplastics e.V. | The industry association<br />
representing the interests of Europe’s<br />
thriving bioplastics’ industry. Founded in Germany<br />
in 1993 as IBAW, European Bioplastics<br />
today represents the interests of about 50<br />
member companies throughout the European<br />
Union and worldwide. With members from the<br />
agricultural feedstock, chemical and plastics<br />
industries, as well as industrial users and recycling<br />
companies, European Bioplastics serves<br />
as both a contact platform and catalyst for<br />
advancing the aims of the growing bioplastics<br />
industry.<br />
Extrusion | Process used to create plastic<br />
profiles (or sheet) of a fixed cross-section consisting<br />
of mixing, melting, homogenising and<br />
shaping of the plastic.<br />
FDCA | 2,5-furandicarboxylic acid, an intermediate<br />
chemical produced from 5-HMF. The<br />
dicarboxylic acid can be used to make → PEF =<br />
Glossary<br />
bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17 43
Basics<br />
polyethylene furanoate, a polyester that could<br />
be a 100% biobased alternative to PET.<br />
Fermentation | Biochemical reactions controlled<br />
by → microorganisms or → enyzmes (e.g. the<br />
transformation of sugar into lactic acid).<br />
FSC | The Forest Stewardship Council. FSC is<br />
an independent, non-governmental, not-forprofit<br />
organization established to promote the<br />
responsible and sustainable management of<br />
the world’s forests.<br />
Gelatine | Translucent brittle solid substance,<br />
colourless or slightly yellow, nearly tasteless<br />
and odourless, extracted from the collagen inside<br />
animals‘ connective tissue.<br />
Genetically modified organism (GMO) | Organisms,<br />
such as plants and animals, whose<br />
genetic material (DNA) has been altered are<br />
called genetically modified organisms (GMOs).<br />
Food and feed which contain or consist of such<br />
GMOs, or are produced from GMOs, are called<br />
genetically modified (GM) food or feed [1]. If GM<br />
crops are used in bioplastics production, the<br />
multiple-stage processing and the high heat<br />
used to create the polymer removes all traces<br />
of genetic material. This means that the final<br />
bioplastics product contains no genetic traces.<br />
The resulting bioplastics are therefore well<br />
suited to use in food packaging as it contains<br />
no genetically modified material and cannot interact<br />
with the contents.<br />
Global Warming | Global warming is the rise<br />
in the average temperature of Earth’s atmosphere<br />
and oceans since the late 19th century<br />
and its projected continuation [8]. Global warming<br />
is said to be accelerated by → greenhouse<br />
gases.<br />
Glucose | is a monosaccharide (or simple<br />
sugar). It is the most important carbohydrate<br />
(sugar) in biology. Glucose is formed by photosynthesis<br />
or hydrolyse of many carbohydrates<br />
e. g. starch.<br />
Greenhouse gas, GHG | Gaseous constituent<br />
of the atmosphere, both natural and anthropogenic,<br />
that absorbs and emits radiation at<br />
specific wavelengths within the spectrum of infrared<br />
radiation emitted by the Earth’s surface,<br />
the atmosphere, and clouds [1, 9].<br />
Greenwashing | The act of misleading consumers<br />
regarding the environmental practices of a<br />
company, or the environmental benefits of a<br />
product or service [1, 10].<br />
Granulate, granules | Small plastic particles<br />
(3-4 millimetres), a form in which plastic is sold<br />
and fed into machines, easy to handle and dose.<br />
HMF (5-HMF) | 5-hydroxymethylfurfural is an<br />
organic compound derived from sugar dehydration.<br />
It is a platform chemical, a building<br />
block for 20 performance polymers and over<br />
175 different chemical substances. The molecule<br />
consists of a furan ring which contains<br />
both aldehyde and alcohol functional groups.<br />
5-HMF has applications in many different industries<br />
such as bioplastics, packaging, pharmaceuticals,<br />
adhesives and chemicals. One of<br />
the most promising routes is 2,5 furandicarboxylic<br />
acid (FDCA), produced as an intermediate<br />
when 5-HMF is oxidised. FDCA is used to<br />
produce PEF, which can substitute terephthalic<br />
acid in polyester, especially polyethylene terephthalate<br />
(PET). [bM 03/14, 02/16]<br />
Home composting | →composting [bM 06/08]<br />
Humus | In agriculture, humus is often used<br />
simply to mean mature →compost, or natural<br />
compost extracted from a forest or other spontaneous<br />
source for use to amend soil.<br />
Hydrophilic | Property: water-friendly, soluble<br />
in water or other polar solvents (e.g. used in<br />
conjunction with a plastic which is not waterresistant<br />
and weatherproof, or that absorbs<br />
water such as polyamide. (PA).<br />
Hydrophobic | Property: water-resistant, not<br />
soluble in water (e.g. a plastic which is water<br />
resistant and weatherproof, or that does not<br />
absorb any water such as polyethylene (PE) or<br />
polypropylene (PP).<br />
Industrial composting | is an established process<br />
with commonly agreed-upon requirements<br />
(e.g. temperature, timeframe) for transforming<br />
biodegradable waste into stable, sanitised products<br />
to be used in agriculture. The criteria for industrial<br />
compostability of packaging have been<br />
defined in the EN 13432. Materials and products<br />
complying with this standard can be certified<br />
and subsequently labelled accordingly [1,7]. [bM<br />
06/08, 02/09]<br />
ISO | International Organization for Standardization<br />
JBPA | Japan Bioplastics Association<br />
Land use | The surface required to grow sufficient<br />
feedstock (land use) for today’s bioplastic<br />
production is less than 0.02 % of the global<br />
agricultural area of 4.7 billion hectares. It is not<br />
yet foreseeable to what extent an increased use<br />
of food residues, non-food crops or cellulosic<br />
biomass in bioplastics production might lead to<br />
an even further reduced land use in the future.<br />
[bM 04/09, 01/14]<br />
LCA, Life Cycle Assessment | is the compilation<br />
and evaluation of the input, output and the<br />
potential environmental impact of a product<br />
system throughout its life cycle [17]. It is sometimes<br />
also referred to as life cycle analysis,<br />
eco-balance or cradle-to-grave analysis. [bM<br />
01/09]<br />
Littering | is the (illegal) act of leaving waste<br />
such as cigarette butts, paper, tins, bottles,<br />
cups, plates, cutlery, or bags lying in an open<br />
or public place.<br />
Marine litter | Following the European Commission’s<br />
definition, “marine litter consists of<br />
items that have been deliberately discarded,<br />
unintentionally lost, or transported by winds<br />
and rivers, into the sea and on beaches. It<br />
mainly consists of plastics, wood, metals,<br />
glass, rubber, clothing and paper”. Marine debris<br />
originates from a variety of sources. Shipping<br />
and fishing activities are the predominant<br />
sea-based, ineffectively managed landfills as<br />
well as public littering the mainland-based<br />
sources. Marine litter can pose a threat to living<br />
organisms, especially due to ingestion or<br />
entanglement.<br />
Currently, there is no international standard<br />
available, which appropriately describes the<br />
biodegradation of plastics in the marine environment.<br />
However, several standardisation<br />
projects are in progress at the ISO and ASTM<br />
(ASTM D6691) level. Furthermore, the European<br />
project OPEN BIO addresses the marine<br />
biodegradation of biobased products. [bM 02/16]<br />
Mass balance | describes the relationship between<br />
input and output of a specific substance<br />
within a system in which the output from the system<br />
cannot exceed the input into the system.<br />
First attempts were made by plastic raw material<br />
producers to claim their products renewable<br />
(plastics) based on a certain input of biomass<br />
in a huge and complex chemical plant,<br />
then mathematically allocating this biomass<br />
input to the produced plastic.<br />
These approaches are at least controversially<br />
disputed. [bM 04/14, <strong>05</strong>/14, 01/15]<br />
Microorganism | Living organisms of microscopic<br />
sizes, such as bacteria, fungi or yeast.<br />
Molecule | A group of at least two atoms held<br />
together by covalent chemical bonds.<br />
Monomer | Molecules that are linked by polymerization<br />
to form chains of molecules and then<br />
plastics.<br />
Mulch film | Foil to cover the bottom of farmland.<br />
Organic recycling | means the treatment of<br />
separately collected organic waste by anaerobic<br />
digestion and/or composting.<br />
Oxo-degradable / Oxo-fragmentable | materials<br />
and products that do not biodegrade! The<br />
underlying technology of oxo-degradability or<br />
oxo-fragmentation is based on special additives,<br />
which, if incorporated into standard resins, are<br />
purported to accelerate the fragmentation of<br />
products made thereof. Oxo-degradable or oxofragmentable<br />
materials do not meet accepted<br />
industry standards on compostability such as<br />
EN 13432. [bM 01/09, <strong>05</strong>/09]<br />
PBAT | Polybutylene adipate terephthalate, is<br />
an aliphatic-aromatic copolyester that has the<br />
properties of conventional polyethylene but is<br />
fully biodegradable under industrial composting.<br />
PBAT is made from fossil petroleum with<br />
first attempts being made to produce it partly<br />
from renewable resources. [bM 06/09]<br />
PBS | Polybutylene succinate, a 100% biodegradable<br />
polymer, made from (e.g. bio-BDO)<br />
and succinic acid, which can also be produced<br />
biobased. [bM 03/12]<br />
PC | Polycarbonate, thermoplastic polyester,<br />
petroleum-based and not degradable, used for<br />
e.g. for baby bottles or CDs. Criticized for its<br />
BPA (→ Bisphenol-A) content.<br />
PCL | Polycaprolactone, a synthetic (fossilbased),<br />
biodegradable bioplastic, e.g. used as<br />
a blend component.<br />
PE | Polyethylene, thermoplastic polymerised<br />
from ethylene. Can be made from renewable<br />
resources (sugar cane via bio-ethanol). [bM <strong>05</strong>/10]<br />
PEF | Polyethylene furanoate, a polyester made<br />
from monoethylene glycol (MEG) and →FDCA<br />
(2,5-furandicarboxylic acid , an intermediate<br />
chemical produced from 5-HMF). It can be a<br />
100% biobased alternative for PET. PEF also<br />
has improved product characteristics, such as<br />
better structural strength and improved barrier<br />
behaviour, which will allow for the use of PEF<br />
bottles in additional applications. [bM 03/11, 04/12]<br />
PET | Polyethylenterephthalate, transparent<br />
polyester used for bottles and film. The polyester<br />
is made from monoethylene glycol (MEG),<br />
that can be renewably sourced from bio-ethanol<br />
(sugar cane) and, since recently, from plantbased<br />
paraxylene (bPX) which has been converted<br />
to plant-based terephthalic acid (bPTA).<br />
[bM 04/14. bM 06/2021]<br />
PGA | Polyglycolic acid or polyglycolide is a<br />
biodegradable, thermoplastic polymer and the<br />
simplest linear, aliphatic polyester. Besides its<br />
44 bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17
use in the biomedical field, PGA has been introduced<br />
as a barrier resin. [bM 03/09]<br />
PHA | Polyhydroxyalkanoates (PHA) or the polyhydroxy<br />
fatty acids, are a family of biodegradable<br />
polyesters. As in many mammals, including<br />
humans, that hold energy reserves in the form<br />
of body fat some bacteria that hold intracellular<br />
reserves in form of of polyhydroxyalkanoates.<br />
Here the micro-organisms store a particularly<br />
high level of energy reserves (up to 80% of their<br />
own body weight) for when their sources of nutrition<br />
become scarce. By farming this type of<br />
bacteria, and feeding them on sugar or starch<br />
(mostly from maize), or at times on plant oils or<br />
other nutrients rich in carbonates, it is possible<br />
to obtain PHA‘s on an industrial scale [11]. The<br />
most common types of PHA are PHB (Polyhydroxybutyrate,<br />
PHBV and PHBH. Depending on<br />
the bacteria and their food, PHAs with different<br />
mechanical properties, from rubbery soft<br />
trough stiff and hard as ABS, can be produced.<br />
Some PHAs are even biodegradable in soil or in<br />
a marine environment.<br />
PLA | Polylactide or polylactic acid (PLA), a<br />
biodegradable, thermoplastic, linear aliphatic<br />
polyester based on lactic acid, a natural acid,<br />
is mainly produced by fermentation of sugar or<br />
starch with the help of micro-organisms. Lactic<br />
acid comes in two isomer forms, i.e. as laevorotatory<br />
D(-)lactic acid and as dextrorotary L(+)<br />
lactic acid.<br />
Modified PLA types can be produced by the use<br />
of the right additives or by certain combinations<br />
of L- and D- lactides (stereocomplexing), which<br />
then have the required rigidity for use at higher<br />
temperatures [13]. [bM 01/09, 01/12]<br />
Plastics | Materials with large molecular chains<br />
of natural or fossil raw materials, produced by<br />
chemical or biochemical reactions.<br />
PPC | Polypropylene carbonate, a bioplastic<br />
made by copolymerizing CO 2<br />
with propylene oxide<br />
(PO). [bM 04/12]<br />
PTT | Polytrimethylterephthalate (PTT), partially<br />
biobased polyester, is produced similarly to<br />
PET, using terephthalic acid or dimethyl terephthalate<br />
and a diol. In this case it is a biobased<br />
1,3 propanediol, also known as bio-PDO. [bM<br />
01/13]<br />
Renewable Carbon | entails all carbon sources<br />
that avoid or substitute the use of any additional<br />
fossil carbon from the geosphere. It can come<br />
from the biosphere, atmosphere, or technosphere,<br />
applications are, e.g., bioplastics, CO2-<br />
based plastics, and recycled plastics respectively.<br />
Renewable carbon circulates between<br />
biosphere, atmosphere, or technosphere, creating<br />
a carbon circular economy. [bM 03/21]<br />
Renewable resources | Agricultural raw materials,<br />
which are not used as food or feed, but as<br />
raw material for industrial products or to generate<br />
energy. The use of renewable resources<br />
by industry saves fossil resources and reduces<br />
the amount of → greenhouse gas emissions.<br />
Biobased plastics are predominantly made of<br />
annual crops such as corn, cereals, and sugar<br />
beets or perennial cultures such as cassava<br />
and sugar cane.<br />
Resource efficiency | Use of limited natural<br />
resources in a sustainable way while minimising<br />
impacts on the environment. A resourceefficient<br />
economy creates more output or value<br />
with lesser input.<br />
Seedling logo | The compostability label or<br />
logo Seedling is connected to the standard<br />
EN 13432/EN 14995 and a certification process<br />
managed by the independent institutions<br />
→DIN CERTCO and → TÜV Austria. Bioplastics<br />
products carrying the Seedling fulfil the criteria<br />
laid down in the EN 13432 regarding industrial<br />
compostability. [bM 01/06, 02/10]<br />
Saccharins or carbohydrates | Saccharins or<br />
carbohydrates are named for the sugar-family.<br />
Saccharins are monomer or polymer sugar<br />
units. For example, there are known mono-,<br />
di- and polysaccharose. → glucose is a monosaccarin.<br />
They are important for the diet and<br />
produced biology in plants.<br />
Semi-finished products | Plastic in form of<br />
sheet, film, rods or the like to be further processed<br />
into finished products<br />
Sorbitol | Sugar alcohol, obtained by reduction<br />
of glucose changing the aldehyde group to an<br />
additional hydroxyl group. It is used as a plasticiser<br />
for bioplastics based on starch.<br />
Starch | Natural polymer (carbohydrate) consisting<br />
of → amylose and → amylopectin, gained<br />
from maize, potatoes, wheat, tapioca etc. When<br />
glucose is connected to polymer chains in a<br />
definite way the result (product) is called starch.<br />
Each molecule is based on 300 -12000-glucose<br />
units. Depending on the connection, there are<br />
two types known → amylose and → amylopectin.<br />
[bM <strong>05</strong>/09]<br />
Starch derivatives | Starch derivatives are<br />
based on the chemical structure of → starch.<br />
The chemical structure can be changed by<br />
introducing new functional groups without<br />
changing the → starch polymer. The product<br />
has different chemical qualities. Mostly the hydrophilic<br />
character is not the same.<br />
Starch-ester | One characteristic of every<br />
starch-chain is a free hydroxyl group. When<br />
every hydroxyl group is connected with an<br />
acid one product is starch-ester with different<br />
chemical properties.<br />
Starch propionate and starch butyrate | Starch<br />
propionate and starch butyrate can be synthesised<br />
by treating the → starch with propane<br />
or butanoic acid. The product structure is still<br />
based on → starch. Every based → glucose<br />
fragment is connected with a propionate or butyrate<br />
ester group. The product is more hydrophobic<br />
than → starch.<br />
Sustainability | An attempt to provide the best<br />
outcomes for the human and natural environments<br />
both now and into the indefinite future.<br />
One famous definition of sustainability is the<br />
one created by the Brundtland Commission, led<br />
by the former Norwegian Prime Minister G. H.<br />
Brundtland. It defined sustainable development<br />
as development that ‘meets the needs of the<br />
present without compromising the ability of future<br />
generations to meet their own needs.’ Sustainability<br />
relates to the continuity of economic,<br />
social, institutional and environmental aspects<br />
of human society, as well as the nonhuman environment.<br />
This means that sustainable development<br />
involves the simultaneous pursuit of economic<br />
prosperity, environmental protection, and<br />
social equity. In other words, businesses have to<br />
expand their responsibility to include these environmental<br />
and social dimensions. It also implies<br />
a commitment to continuous improvement<br />
that should result in a further reduction of the<br />
environmental footprint of today’s products, processes<br />
and raw materials used. Impacts such as<br />
the deforestation of protected habitats or social<br />
and environmental damage arising from poor<br />
agricultural practices must be avoided. Corresponding<br />
certification schemes, such as ISCC<br />
PLUS, WLC or Bonsucro, are an appropriate tool<br />
to ensure the sustainable sourcing of biomass<br />
for all applications around the globe.<br />
Thermoplastics | Plastics which soften or melt<br />
when heated and solidify when cooled (solid at<br />
room temperature).<br />
Thermoplastic Starch | (TPS) → starch that was<br />
modified (cooked, complexed) to make it a plastic<br />
resin<br />
Thermoset | Plastics (resins) which do not soften<br />
or melt when heated. Examples are epoxy<br />
resins or unsaturated polyester resins.<br />
TÜV Austria Belgium | Independant certifying<br />
organisation for the assessment on the conformity<br />
of bioplastics (formerly Vinçotte)<br />
WPC | Wood Plastic Composite. Composite<br />
materials made of wood fibre/flour and plastics<br />
(mostly polypropylene).<br />
Yard Waste | Grass clippings, leaves, trimmings,<br />
garden residue.<br />
References:<br />
[1] Environmental Communication Guide, European<br />
Bioplastics, Berlin, Germany, 2012<br />
[2] ISO 14067. Carbon footprint of products -<br />
Requirements and guidelines for quantification<br />
and communication<br />
[3] CEN TR 15932, Plastics - Recommendation<br />
for terminology and characterisation of biopolymers<br />
and bioplastics, 2010<br />
[4] CEN/TS 16137, Plastics - Determination of<br />
bio-based carbon content, 2011<br />
[5] ASTM D6866, Standard Test Methods for<br />
Determining the Biobased Content of Solid,<br />
Liquid, and Gaseous Samples Using Radiocarbon<br />
Analysis<br />
[6] SPI: Understanding Biobased Carbon Content,<br />
2012<br />
[7] EN 13432, Requirements for packaging recoverable<br />
through composting and biodegradation.<br />
Test scheme and evaluation criteria<br />
for the final acceptance of packaging,<br />
2000<br />
[8] Wikipedia<br />
[9] ISO 14064 Greenhouse gases -- Part 1:<br />
Specification with guidance..., 2006<br />
[10] Terrachoice, 2010, www.terrachoice.com<br />
[11] Thielen, M.: Bioplastics: Basics. Applications.<br />
Markets, Polymedia Publisher, 2012<br />
[12] Lörcks, J.: Biokunststoffe, Broschüre der<br />
FNR, 20<strong>05</strong><br />
[13] de Vos, S.: Improving heat-resistance of<br />
PLA using poly(D-lactide),<br />
bioplastics MAGAZINE, Vol. 3, <strong>Issue</strong> 02/2008<br />
[14] de Wilde, B.: Anaerobic Digestion, bioplastics<br />
MAGAZINE, Vol 4., <strong>Issue</strong> 06/2009<br />
[15] ISO 14067 onb Corbon Footprint of Products<br />
[16] ISO 14021 on Self-declared Environmental<br />
claims<br />
[17] ISO 14044 on Life Cycle Assessment<br />
Glossary<br />
bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17 45
Suppliers Guide<br />
39 mm<br />
Simply contact:<br />
Tel.: +49 2161 6884467<br />
suppguide@bioplasticsmagazine.com<br />
Stay permanently listed in the<br />
Suppliers Guide with your company<br />
logo and contact information.<br />
For only 6,– EUR per mm, per issue you<br />
can be listed among top suppliers in the<br />
field of bioplastics.<br />
For Example:<br />
Polymedia Publisher GmbH<br />
Dammer Str. 112<br />
41066 Mönchengladbach<br />
Germany<br />
Tel. +49 2161 664864<br />
Fax +49 2161 631045<br />
info@bioplasticsmagazine.com<br />
www.bioplasticsmagazine.com<br />
Sample Charge:<br />
39mm x 6,00 €<br />
= 234,00 € per entry/per issue<br />
Sample Charge for one year:<br />
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The entry in our Suppliers Guide is<br />
bookable for one year (6 issues) and extends<br />
automatically if it’s not cancelled<br />
three months before expiry.<br />
1. Raw materials<br />
AGRANA Starch<br />
Bioplastics<br />
Conrathstraße 7<br />
A-3950 Gmuend, Austria<br />
bioplastics.starch@agrana.com<br />
www.agrana.com<br />
Arkema<br />
Advanced Bio-Circular polymers<br />
Rilsan ® PA11 & Pebax ® Rnew ® TPE<br />
WW HQ: Colombes, FRANCE<br />
bio-circular.com<br />
hpp.arkema.com<br />
BASF SE<br />
Ludwigshafen, Germany<br />
Tel: +49 621 60-99951<br />
martin.bussmann@basf.com<br />
www.ecovio.com<br />
Gianeco S.r.l.<br />
Via Magenta 57 10128 Torino - Italy<br />
Tel.+390119370420<br />
info@gianeco.com<br />
www.gianeco.com<br />
Tel: +86 351-8689356<br />
Fax: +86 351-8689718<br />
www.jinhuizhaolong.com<br />
ecoworldsales@jinhuigroup.com<br />
Bioplastics — PLA, PBAT<br />
www.lgchem.com<br />
youtu.be/p8CIXaOuv1A<br />
bioplastics@lgchem.com<br />
Mixcycling Srl<br />
Via dell‘Innovazione, 2<br />
36042 Breganze (VI), Italy<br />
Phone: +39 04451911890<br />
info@mixcycling.it<br />
www.mixcycling.it<br />
PTT MCC Biochem Co., Ltd.<br />
info@pttmcc.com / www.pttmcc.com<br />
Tel: +66(0) 2 140-3563<br />
MCPP Germany GmbH<br />
+49 (0) 211 520 54 662<br />
Julian.Schmeling@mcpp-europe.com<br />
MCPP France SAS<br />
+33 (0)2 51 65 71 43<br />
fabien.resweber@mcpp-europe.com<br />
Xiamen Changsu Industrial Co., Ltd<br />
Tel +86-592-6899303<br />
Mobile:+ 86 185 5920 1506<br />
Email: andy@chang-su.com.cn<br />
Xinjiang Blue Ridge Tunhe<br />
Polyester Co., Ltd.<br />
No. 316, South Beijing Rd. Changji,<br />
Xinjiang, 831100, P.R.China<br />
Tel.: +86 994 22 90 90 9<br />
Mob: +86 187 99 283 100<br />
chenjianhui@lanshantunhe.com<br />
www.lanshantunhe.com<br />
PBAT & PBS resin supplier<br />
Zhejiang Huafon Environmental<br />
Protection Material Co.,Ltd.<br />
No.1688 Kaifaqu Road,Ruian<br />
Economic Development<br />
Zone,Zhejiang,China.<br />
Tel: +86 577 6689 01<strong>05</strong><br />
Mobile: +86 139 5881 3517<br />
ding.yeguan@huafeng.com<br />
www.huafeng.com<br />
Professional manufacturer for<br />
PBAT /CO 2<br />
-based biodegradable materials<br />
1.1 Biobased monomers<br />
1.2 Compounds<br />
Biofibre GmbH<br />
Member of Steinl Group<br />
Sonnenring 35<br />
D-84032 Altdorf<br />
Fon: +49 (0)871 308-0<br />
Fax: +49 (0)871 308-183<br />
info@biofibre.de<br />
www.biofibre.de<br />
Earth Renewable Technologies BR<br />
Estr. Velha do Barigui 1<strong>05</strong>11, Brazil<br />
slink@earthrenewable.com<br />
www.earthrenewable.com<br />
eli<br />
bio<br />
Elixance<br />
Tel +33 (0) 2 23 10 16 17<br />
Tel PA du +33 Gohélis, (0)2 56250 23 Elven, 10 16 France 17 - elixb<br />
elixbio@elixbio.com/www.elixbio.com<br />
www.elixance.com - www.elixb<br />
FKuR Kunststoff GmbH<br />
Siemensring 79<br />
D - 47 877 Willich<br />
Tel. +49 2154 9251-0<br />
Tel.: +49 2154 9251-51<br />
sales@fkur.com<br />
www.fkur.com<br />
P O L i M E R<br />
GEMA POLIMER A.S.<br />
Ege Serbest Bolgesi, Koru Sk.,<br />
No.12, Gaziemir, Izmir 35410,<br />
Turkey<br />
+90 (232) 251 5041<br />
info@gemapolimer.com<br />
http://www.gemabio.com<br />
Global Biopolymers Co., Ltd.<br />
Bioplastics compounds<br />
(PLA+starch, PLA+rubber)<br />
194 Lardproa80 yak 14<br />
Wangthonglang, Bangkok<br />
Thailand 10310<br />
info@globalbiopolymers.com<br />
www.globalbiopolymers.com<br />
Tel +66 81 9150446<br />
www.facebook.com<br />
www.issuu.com<br />
www.twitter.com<br />
www.youtube.com<br />
Microtec Srl<br />
Via Po’, 53/55<br />
30030, Mellaredo di Pianiga (VE),<br />
Italy<br />
Tel.: +39 041 5190621<br />
Fax.: +39 041 5194765<br />
info@microtecsrl.com<br />
www.biocomp.it<br />
BIO-FED<br />
Member of the Feddersen Group<br />
BioCampus Cologne<br />
Nattermannallee 1<br />
50829 Cologne, Germany<br />
Tel.: +49 221 88 88 94-00<br />
info@bio-fed.com<br />
www.bio-fed.com<br />
GRAFE-Group<br />
Waldecker Straße 21,<br />
99444 Blankenhain, Germany<br />
Tel. +49 36459 45 0<br />
www.grafe.com<br />
62 bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17
Green Dot Bioplastics Inc.<br />
527 Commercial St Suite 310<br />
Emporia, KS 66801<br />
Tel.: +1 620-273-8919<br />
info@greendotbioplastics.com<br />
www.greendotbioplastics.com<br />
a brand of<br />
Helian Polymers BV<br />
Bremweg 7<br />
5951 DK Belfeld<br />
The Netherlands<br />
Tel. +31 77 398 09 09<br />
sales@helianpolymers.com<br />
https://pharadox.com<br />
Kingfa Sci. & Tech. Co., Ltd.<br />
No.33 Kefeng Rd, Sc. City, Guangzhou<br />
Hi-Tech Ind. Development Zone,<br />
Guangdong, P.R. China. 510663<br />
Tel: +86 (0)20 6622 1696<br />
info@ecopond.com.cn<br />
www.kingfa.com<br />
Plásticos Compuestos S.A.<br />
C/ Basters 15<br />
08184 Palau Solità i Plegamans<br />
Barcelona, Spain<br />
Tel. +34 93 863 96 70<br />
info@kompuestos.com<br />
www.kompuestos.com<br />
Natureplast – Biopolynov<br />
11 rue François Arago<br />
14123 IFS<br />
Tel: +33 (0)2 31 83 50 87<br />
www.natureplast.eu<br />
NUREL Engineering Polymers<br />
Ctra. Barcelona, km 329<br />
50016 Zaragoza, Spain<br />
Tel: +34 976 465 579<br />
inzea@samca.com<br />
www.inzea-biopolymers.com<br />
Sukano AG<br />
Chaltenbodenstraße 23<br />
CH-8834 Schindellegi<br />
Tel. +41 44 787 57 77<br />
Fax +41 44 787 57 78<br />
www.sukano.com<br />
TECNARO GmbH<br />
Bustadt 40<br />
D-74360 Ilsfeld. Germany<br />
Tel: +49 (0)7062/97687-0<br />
www.tecnaro.de<br />
Trinseo<br />
1000 Chesterbrook Blvd. Suite 300<br />
Berwyn, PA 19312<br />
+1 855 8746736<br />
www.trinseo.com<br />
1.3 PLA<br />
ECO-GEHR PLA-HI®<br />
- Sheets 2 /3 /4 mm – 1 x 2 m -<br />
GEHR GmbH<br />
Mannheim / Germany<br />
Tel: +49-621-8789-127<br />
laudenklos@gehr.de<br />
www.gehr.de<br />
TotalEnergies Corbion bv<br />
Stadhuisplein 70<br />
4203 NS Gorinchem<br />
The Netherlands<br />
Tel.: +31 183 695 695<br />
www.totalenergies-corbion.com<br />
PLA@totalenergies-corbion.com<br />
Zhejiang Hisun Biomaterials Co.,Ltd.<br />
No.97 Waisha Rd, Jiaojiang District,<br />
Taizhou City, Zhejiang Province, China<br />
Tel: +86-576-88827723<br />
pla@hisunpharm.com<br />
www.hisunplas.com<br />
1.4 Starch-based bioplastics<br />
BIOTEC<br />
Biologische Naturverpackungen<br />
Werner-Heisenberg-Strasse 32<br />
46446 Emmerich/Germany<br />
Tel.: +49 (0) 2822 – 92510<br />
info@biotec.de<br />
www.biotec.de<br />
Plásticos Compuestos S.A.<br />
C/ Basters 15<br />
08184 Palau Solità i Plegamans<br />
Barcelona, Spain<br />
Tel. +34 93 863 96 70<br />
info@kompuestos.com<br />
www.kompuestos.com<br />
Sunar NP Biopolymers<br />
Turhan Cemat Beriker Bulvarı<br />
Yolgecen Mah. No: 565 01355<br />
Seyhan /Adana,TÜRKIYE<br />
info@sunarnp.com<br />
burc.oker@sunarnp.com.tr<br />
www. sunarnp.com<br />
Tel: +90 (322) 441 01 65<br />
UNITED BIOPOLYMERS S.A.<br />
Parque Industrial e Empresarial<br />
da Figueira da Foz<br />
Praça das Oliveiras, Lote 126<br />
3090-451 Figueira da Foz – Portugal<br />
Phone: +351 233 403 420<br />
info@unitedbiopolymers.com<br />
www.unitedbiopolymers.com<br />
1.5 PHA<br />
CJ Biomaterials<br />
www.cjbio.net<br />
hugo.vuurens@cj.net<br />
Kaneka Belgium N.V.<br />
Nijverheidsstraat 16<br />
2260 Westerlo-Oevel, Belgium<br />
Tel: +32 (0)14 25 78 36<br />
Fax: +32 (0)14 25 78 81<br />
info.biopolymer@kaneka.be<br />
TianAn Biopolymer<br />
No. 68 Dagang 6th Rd,<br />
Beilun, Ningbo, China, 315800<br />
Tel. +86-57 48 68 62 50 2<br />
Fax +86-57 48 68 77 98 0<br />
enquiry@tianan-enmat.com<br />
www.tianan-enmat.com<br />
1.6 Masterbatches<br />
Albrecht Dinkelaker<br />
Polymer- and Product Development<br />
Talstrasse 83<br />
60437 Frankfurt am Main, Germany<br />
Tel.:+49 (0)69 76 89 39 10<br />
info@polyfea2.de<br />
www.caprowax-p.eu<br />
GRAFE-Group<br />
Waldecker Straße 21,<br />
99444 Blankenhain, Germany<br />
Tel. +49 36459 45 0<br />
www.grafe.com<br />
www.granula.eu<br />
Treffert GmbH & Co. KG<br />
In der Weide 17<br />
55411 Bingen am Rhein; Germany<br />
+49 6721 403 0<br />
www.treffert.eu<br />
Treffert S.A.S.<br />
Rue de la Jontière<br />
57255 Sainte-Marie-aux-Chênes,<br />
France<br />
+33 3 87 31 84 84<br />
www.treffert.fr<br />
2. Additives/Secondary raw materials<br />
GRAFE-Group<br />
Waldecker Straße 21,<br />
99444 Blankenhain, Germany<br />
Tel. +49 36459 45 0<br />
www.grafe.com<br />
3. Semi-finished products<br />
3.1 Sheets<br />
Customised Sheet Xtrusion<br />
James Wattstraat 5<br />
7442 DC Nijverdal<br />
The Netherlands<br />
+31 (548) 626 111<br />
info@csx-nijverdal.nl<br />
www.csx-nijverdal.nl<br />
4. Bioplastics products<br />
Bio4Pack GmbH<br />
Marie-Curie-Straße 5<br />
48529 Nordhorn, Germany<br />
Tel. +49 (0)5921 818 37 00<br />
info@bio4pack.com<br />
www.bio4pack.com<br />
Suppliers Guide<br />
bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17 63
Suppliers Guide<br />
Plant-based and Compostable PLA Cups and Lids<br />
Great River Plastic Manufacturer<br />
Company Limited<br />
Tel.: +852 95880794<br />
sam@shprema.com<br />
https://eco-greatriver.com/<br />
6.1 Machinery & moulds<br />
Buss AG<br />
Hohenrainstrasse 10<br />
4133 Pratteln / Switzerland<br />
Tel.: +41 61 825 66 00<br />
info@busscorp.com<br />
www.busscorp.com<br />
6.2 Degradability Analyzer<br />
nova-Institut GmbH<br />
Tel.: +49(0)2233-48-14 40<br />
contact@nova-institut.de<br />
www.biobased.eu<br />
Bioplastics Consulting<br />
Tel. +49 2161 664864<br />
info@polymediaconsult.com<br />
10. Institutions<br />
Institut für Kunststofftechnik<br />
Universität Stuttgart<br />
Böblinger Straße 70<br />
70199 Stuttgart<br />
Tel +49 711/685-62831<br />
silvia.kliem@ikt.uni-stuttgart.de<br />
www.ikt.uni-stuttgart.de<br />
Minima Technology Co., Ltd.<br />
Esmy Huang, Vice president<br />
Yunlin, Taiwan(R.O.C)<br />
Mobile: (886) 0-982 829988<br />
Email: esmy@minima-tech.com<br />
Website: www.minima.com<br />
w OEM/ODM (B2B)<br />
w Direct Supply Branding (B2C)<br />
w Total Solution/Turnkey Project<br />
MODA: Biodegradability Analyzer<br />
SAIDA FDS INC.<br />
143-10 Isshiki, Yaizu,<br />
Shizuoka, Japan<br />
Tel:+81-54-624-6155<br />
Fax: +81-54-623-8623<br />
info_fds@saidagroup.jp<br />
www.saidagroup.jp/fds_en/<br />
7. Plant engineering<br />
10.1 Associations<br />
BPI - The Biodegradable<br />
Products Institute<br />
331 West 57th Street, Suite 415<br />
New York, NY 10019, USA<br />
Tel. +1-888-274-5646<br />
info@bpiworld.org<br />
Michigan State University<br />
Dept. of Chem. Eng & Mat. Sc.<br />
Professor Ramani Narayan<br />
East Lansing MI 48824, USA<br />
Tel. +1 517 719 7163<br />
narayan@msu.edu<br />
10.3 Other institutions<br />
Naturabiomat<br />
AT: office@naturabiomat.at<br />
DE: office@naturabiomat.de<br />
NO: post@naturabiomat.no<br />
FI: info@naturabiomat.fi<br />
www.naturabiomat.com<br />
Natur-Tec ® - Northern Technologies<br />
4201 Woodland Road<br />
Circle Pines, MN 55014 USA<br />
Tel. +1 763.404.8700<br />
Fax +1 763.225.6645<br />
info@naturtec.com<br />
www.naturtec.com<br />
NOVAMONT S.p.A.<br />
Via Fauser , 8<br />
28100 Novara - ITALIA<br />
Fax +39.0321.699.601<br />
Tel. +39.0321.699.611<br />
www.novamont.com6. Equipment<br />
EREMA Engineering Recycling<br />
Maschinen und Anlagen GmbH<br />
Unterfeldstrasse 3<br />
4<strong>05</strong>2 Ansfelden, AUSTRIA<br />
Phone: +43 (0) 732 / 3190-0<br />
Fax: +43 (0) 732 / 3190-23<br />
erema@erema.at<br />
www.erema.at<br />
9. Services<br />
Osterfelder Str. 3<br />
46047 Oberhausen<br />
Tel.: +49 (0)208 8598 1227<br />
thomas.wodke@umsicht.fhg.de<br />
www.umsicht.fraunhofer.de<br />
Innovation Consulting Harald Kaeb<br />
narocon<br />
Dr. Harald Kaeb<br />
Tel.: +49 30-28096930<br />
kaeb@narocon.de<br />
www.narocon.de<br />
European Bioplastics e.V.<br />
Marienstr. 19/20<br />
10117 Berlin, Germany<br />
Tel. +49 30 284 82 350<br />
Fax +49 30 284 84 359<br />
info@european-bioplastics.org<br />
www.european-bioplastics.org<br />
10.2 Universities<br />
IfBB – Institute for Bioplastics<br />
and Biocomposites<br />
University of Applied Sciences<br />
and Arts Hanover<br />
Faculty II – Mechanical and<br />
Bioprocess Engineering<br />
Heisterbergallee 12<br />
30453 Hannover, Germany<br />
Tel.: +49 5 11 / 92 96 - 22 69<br />
Fax: +49 5 11 / 92 96 - 99 - 22 69<br />
lisa.mundzeck@hs-hannover.de<br />
www.ifbb-hannover.de/<br />
Green Serendipity<br />
Caroli Buitenhuis<br />
IJburglaan 836<br />
1087 EM Amsterdam<br />
The Netherlands<br />
Tel.: +31 6-24216733<br />
www.greenseredipity.nl<br />
GO!PHA<br />
Rick Passenier<br />
Oudebrugsteeg 9<br />
1012JN Amsterdam<br />
The Netherlands<br />
info@gopha.org<br />
www.gopha.org<br />
Our new<br />
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colours<br />
Bioplastics related topics, i.e.<br />
all topics around biobased<br />
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All topics related to<br />
Advanced Recycling, such<br />
as chemical recycling<br />
or enzymatic degradation<br />
of mixed waste into building<br />
blocks for new plastics have<br />
this turquoise coloured<br />
frame.<br />
When it comes to plastics<br />
made of any kind of carbon<br />
source associated with<br />
Carbon Capture & Utilisation<br />
we use this frame colour.<br />
The familiar blue<br />
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administrative sections,<br />
such as the table of<br />
contents or the “Dear<br />
readers” on page 3.<br />
If a topic belongs to more<br />
than one group, we use<br />
crosshatched frames.<br />
Ochre/green stands for<br />
Carbon Capture &<br />
Bioplastics, e. g. PHA made<br />
from methane.<br />
Articles covering Recycling<br />
and Bioplastics ...<br />
Recycling & Carbon Capture<br />
We’re sure, you got it!<br />
64 bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17
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Event Calendar<br />
You can meet us<br />
Bioplastics Business Breakfast K‘<strong>2022</strong><br />
20 - 21 - 22 Oct. <strong>2022</strong>, Düsseldorf, Germany<br />
by bioplastics MAGAZINE<br />
www.bioplastics-breakfast.com<br />
Sustainability in Packaging Europe<br />
02.11. - 04.11.<strong>2022</strong>, Barcelona, Spain<br />
www.sustainability-in-packaging.com/sustainability-in-packagingeurope<br />
14 th BioPlastics Market<br />
09.11. - 10.11.<strong>2022</strong>, Bangkok, Thailand<br />
www.cmtevents.com/eventschedule.aspx?ev=221132&<br />
The Greener Manufacturing wwwwShow<br />
09.11. - 10.11.<strong>2022</strong>, Cologe, Germany<br />
www.greener-manufacturing.com/welcome<br />
Advanced Recycling Conference (ARC)<br />
14.11. - 15.11.<strong>2022</strong>, Cologne, Germany (hybrid)<br />
https://advanced-recycling.eu/<br />
17 th European Bioplastics Conference<br />
06.12. - 07.12.<strong>2022</strong>, Berlin, Germany<br />
www.european-bioplastics.org/events/eubp-conference/<br />
Events<br />
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18 th LAPET Series - Circular Plastics Packaging LATAM<br />
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www.cmtevents.com/eventschedule.aspx?ev=221230&<br />
n<br />
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08.02. - 09.02.2023, London, UK<br />
https://www.wplgroup.com/aci/event/european-biopolymer-summit/<br />
World Biopolymers and Bioplastics Innovation Forum<br />
01.03. - 02.03.2023, Berlin, Germany<br />
www.leadventgrp.com/events/world-biopolymers-and-bioplasticsinnovation-forum/details<br />
Cellulose Fibres Conference 2023 (CFC)<br />
08.03. - 09.03.2023, Cologne, Germany (hybrid)<br />
https://cellulose-fibres.eu<br />
bio!TOY<br />
04.04. - <strong>05</strong>.04.2023, Nuremberg, Germany<br />
by bioplastics MAGAZINE<br />
https://www.bio-toy.info<br />
Conference on CO 2 -based Fuels and Chemicals 2023<br />
19.04. - 20.04.2023, Cologne, Germany (hybrid)<br />
https://co2-chemistry.eu<br />
Renewable Materials Conference 2023 (RMC)<br />
23.<strong>05</strong>. - 25.<strong>05</strong>.2023, Siegburg, Germany (hybrid)<br />
www.renewable-materials.eu<br />
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bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17 65
Companies and people in this issue<br />
Company Editorial Advert Company Editorial Advert Company Editorial Advert<br />
Accor 5<br />
Helian Polymers 63 Treffert 63<br />
ADM 6<br />
Ineos 6<br />
Trinseo 63<br />
Aectual 24<br />
Inst. Appl. Biotechnology (RWTH) 12<br />
TÜV Austria 33<br />
AF Color 33<br />
Inst. Biotechnology (RWTH) 12<br />
UBQ 31<br />
Agrana 62 Inst. F. Bioplastics & Biocomposites 64 UC Berkeley 46<br />
AIMPLAS 38<br />
Inst. für Textiltechnik (RWTH) 12<br />
United Biopolymers 32 63<br />
Akro-Plastic 33<br />
Institut f. Kunststofftechnik, Stuttgart 64 Univ. Queensland 7<br />
Alba 36<br />
Interseroh 36<br />
Univ. Stuttgart (IKT) 64<br />
Aliaxis Group 28<br />
ISCC Plus 6,14,17,26,33,52<br />
Vinventions 32<br />
Angel Yeast 5<br />
ITENE 42<br />
Vynova 28<br />
Anhui Jumei 14<br />
JinHui ZhaoLong High Technology 62 Will & Co 45<br />
Arkema 62 Kaneka 63 Woodly 16<br />
Australian Packaging 7<br />
Kimberly Clark 7<br />
Xiamen Changsu Industries 62<br />
BASF 62 Kingfa 63 Xinjiang Blue Ridge Tunhe Polyester 62<br />
Bayern Innovativ 39 Kompuestos 36 63 Zeijiang Hisun Biomaterials 63<br />
Bio4Pac 63 Kunststoffinstitut Lüdenscheidt 48<br />
Zeijiang Huafon 62<br />
Biobased Creations 20<br />
Kuraray 32<br />
TÜV Austria 29,35<br />
Bio-Fed 33<br />
Lanxess 32,39<br />
Unilever 47<br />
Bio-Fed Branch of Akro-Plastic 62 Leistritz 32<br />
United Biopolymers 55<br />
Biofibre 62 LG Chem 6<br />
Univ. Amsterdam 49<br />
Biotec 39<br />
Lifocolor 36<br />
Univ. Stuttgart (IKT) 56<br />
Biotec 63,67 Luelå Univ. 24<br />
Vallé Plastic Films 31<br />
Borealis 15 34 LyondellBasell 27<br />
W. Müller 23<br />
BPI 64 MAM 15<br />
Wingram Industrial 29<br />
Brandforsk<br />
McDonalds 31<br />
Xiamen Changsu Industries 54<br />
Buss 11,64 Mercedes Benz 31<br />
Xinjiang Blue Ridge Tunhe Polyester 54<br />
Cabamix 33<br />
Michigan State University 64 Zaraplast 41,47<br />
CAPROWAX P 63 Microtec 33 62 Zeijiang Hisun Biomaterials 55<br />
Cellicon 5<br />
Minderoo 7<br />
Zeijiang Huafon 54<br />
Centexbel 10<br />
Minima Technology 64<br />
Checkerspot 44<br />
Mixcycling 62<br />
Chimei 40<br />
narocon InnovationConsulting 64<br />
CJ Biomaterials 5 63 Naturabiomat 64 Adams, Gordon 6<br />
CJ Cheil Jedang 5<br />
Natureplast-Biopolynov 37 63 André, Christopher 28<br />
Coolrec 14<br />
NaturTec 64<br />
Brinkmann, Jasmin 53<br />
Covestro 6,17,26,34<br />
Neste 15 34 Collazos, Claudia Patrizia 42<br />
Customized Sheet Extrusion 63 Nicoll 28<br />
Das, Oisik 24<br />
DIC 45<br />
nova-Institute 55 16,25,27,49,53,64 DeMan, Lucas 20<br />
DPS 45<br />
Novamont 40 64,68 Demedi, Brecht 11<br />
Dr. Gupta Verlag 15 Nurel 63 Dinu, Roxana 51<br />
DSM 6,38<br />
Olaymobil 14<br />
Discroll, Belinda 7<br />
DuPont 23 Palsgaard 37<br />
Fabre, Benoît 28<br />
DUS Architecture 24<br />
Pastas Doria 42<br />
Gallur, Myriam 42<br />
Dutch Design Foundation 20<br />
Pepsico 31<br />
Ganz, Daniel 30<br />
Earth Renewable Technologies 62 PhaBuilder 5<br />
Govil, Sucheta 6,27<br />
Eco-Mobiliers 36<br />
Plantic 7<br />
Kaminen, Laakko 16<br />
Elixance 62 plasticker 51 Klarenbeek, Erik 20<br />
Erema 64 Polykum 40<br />
Knelsen, Inna 53<br />
ESA European Space Agency 50<br />
polymediaconsult 64 Koch, Daniel 17<br />
European Bioplastics 31,64 PTT/MCC 62 Kwon, Jungpo 46<br />
Evonik 33<br />
Rabobank 20<br />
Leboucq, Pascal 20<br />
Exipnos 40<br />
Renewi 14<br />
Loth, Julia 48<br />
FKuR 41 2,62 R-kioski 16<br />
McCaffrey, Nick 7<br />
Fraunhofer IMWS 40<br />
RSB 6<br />
Miller, Rudy 28<br />
Fraunhofer UMSICHT 64 Sabic 28<br />
Nagl, Daniel 32<br />
Freitag 36<br />
Saida 64 Pratt, Steven 7<br />
Gehr 63 Sirmax 33<br />
Probst, Falko 17<br />
Gema Polimers 62 SOL Kohlensäure 17<br />
Rand, Charles, J. 44<br />
Gianeco 31 62 Sukano 30 34,63 Scholin, Ann-Charlotte 16<br />
Global Biopolymers 62 Sulzer 5<br />
Shanmugam, Vigneshawaran 25<br />
GO!PHA 64 Sunar 63 Theisejans, René 17<br />
Grafe 62,63 Technip Energies 6<br />
Uyttendaele, Willem 11<br />
Granula 63 TECNARO 63 Vanneste, Myriam 11<br />
Great River Plastic Manuf. 64 Tianan Biologic’s 63 Wang, Lily 6<br />
Green Dot Bioplastics 62 Toray 7<br />
Xu, Ting 46<br />
Green Serendipity 64 TotalEnergies Corbion 38 63 Yu, Fu 29<br />
GreenWise Lactic 6<br />
traceless 31<br />
Zimmermann, Patrick 41<br />
66 bioplastics MAGAZINE [<strong>05</strong>/22] Vol. 17
ycle.<br />
cresource: a virtous<br />
SMART SOLUTIONS FOR<br />
A BETTER LIFE<br />
More than
WWW.MATERBI.COM<br />
COME TO VISIT US AT<br />
Hall 06 - Stand A58<br />
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