Food & Beverage Asia October/November 2022
Food & Beverage Asia (FBA) is the leading source of food and beverage news in Asia since 2002. FBA delivers a comprehensive view of the food and beverage landscape, spanning across the latest health and nutrition trends and industry innovations in ingredients, recipe formulations, food science, sustainability, packaging, and automation, as well as advancements in agri and food-tech.
Food & Beverage Asia (FBA) is the leading source of food and beverage news in Asia since 2002. FBA delivers a comprehensive view of the food and beverage landscape, spanning across the latest health and nutrition trends and industry innovations in ingredients, recipe formulations, food science, sustainability, packaging, and automation, as well as advancements in agri and food-tech.
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OCTOBER / NOVEMBER 2022
www.foodbeverageasia.com
Sustainable agriculture key to feeding Asia
Not a small fry: Belgian potatoes take centre stage
Driving sustainability in the edible oils and fats industry
2
CONTENTS
20
MARKET INSIGHTS
10 The GrowHub ushers in new
frontier
13 Californian farmers deliver a taste
of resilience
Contents
BITING ISSUES
14 Solvay / Euromed
15 Evonik
16 ANINA
17 Cellavent
18 Conagen
19 Nutritional Growth Solutions
INGREDIENTS
20 Protein-fortified dairy alternative
beverages for healthy ageing
22 Formulating with stevia in candy
and confections
24 Supporting immune health
through food, beverage, and
dietary supplement innovation
26
26 Sustainable agriculture key to
feeding Asia
29 What we didn’t know about
minerals: A consumer study on
mineral perception
ON THE TABLE
32 Fresh from the food truck: Next
Gen Foods at FHA – Food &
Beverage 2022
34 Ginkgo Bioworks and the cellbased
initiative
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
CONTENTS 3
37 40
37 Not a small fry: Belgian potatoes
take centre stage
PROCESSING & PACKAGING
40 Driving sustainability in the edible
oils and fats industry
42 The conveying systems transforming
the food industry
44 Coffee: Delicious and eco-friendly
packaged
47 New brewery in Pittsburg
completely delivered by GEA
50 FPT hosts one-stop food innovation
centre
FIRST LOOKS
52 hubergroup / igus
53 Krones / XSYS
54 Key Technology
55 SÜDPACK
56 LANXESS
57 Pellenc ST
58 KHS
59 JBT / TOMRA
60 Comexi / Toyo Ink
SHOW REVIEW
61 FHA-Food & Beverage 2022
welcomes local and international
visitors to international showcase
REGULARS
4 Editor’s Note
5 News
63 Events Calendar
64 Advertisers’ Index
42
47
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
4
EDITOR’S NOTE
A taste of the future
Agatha Wong
Assistant Editor
Science fiction has always provided us ambitious
proposals as to how the future of food will look like.
In Star Trek, reconstituted matter from replicators
can create synthetic meals that meet every possible
dietary need and craving. Likewise, in Willy Wonka and
the Chocolate Factory, Roald Dahl’s zany confectioner
creates a bubble-gum prototype capable of mimicking
a three-course meal, albeit with some unpleasant side
effects, as the young Violet Beauregarde might attest.
While we may not be concerned with ballooning into a anthropomorphic
blueberry any time soon, one must wonder the path that the food industry
will take in the next few years. With changes taking place across the
world, from climate, to trade, to growing product and nutrition literacy,
both producers and consumers are expecting more of what goes on our
plates. Traceability, sustainability, and quality are emerging considerations
that consumers take into alongside the familiar cost-benefit analysis.
PABLO SINGAPORE
Publications Director
Publisher William Pang
williampang@pabloasia.com
Assistant Editor
Graphic Designer
Circulation Manager
PABLO BEIJING
General Manager
PABLO SHANGHAI
Editor
COVER CREDIT
Jamie Tan
jamietan@pabloasia.com
Agatha Wong
agatha@pabloasia.com
Cayla Ong
cayla@pabloasia.com
Shu Ai Ling
circulation@pabloasia.com
Ellen Gao
pablobeijing@163.com
Kresly Shen
pabloshanghai@163.net
HEAT AND CONTROL
This is why The GrowHub has tapped into blockchain as Asia’s only
Web3-enabled plug-and-play ecosystem builder. Unlike private
blockchains, the company’s proprietary public blockchain tech
ensures zero tampering and changing of information once it is logged
into the system. More than that, the company is working on a food
innovation centre located in the heart of the Food Innovation Precinct
Western Australia (FIPWA), supporting rising food-tech companies in
a common journey towards better solutions for consumers (p. 10).
Similarly, Ginkgo Bioworks’ foundries are automating and scaling the
process of organism engineering, enabling biological engineers to
prototype multiple enzyme pathways and create the most effective
design. The company's foundries serve as "factories" that facilitate
the automating and scaling of organism engineering, further
enhancing the development of alternative proteins (p. 34).
Even in the realm of coffee, which has enjoyed longstanding popularity
is lending to more sustainable frameworks. Syntegon Technology’s
vacuum technology and mono-material concept can help producers
meet recycling standards and product freshness — both vital factors that
can facilitate smoother logistics and reduced carbon footprint (p. 47).
While the current food scene might not yet reach the fantastical heights
of our favourite fictional serials, it is safe to say that key players in the
food and beverage industry are hard at work in solving its toughest
issues. From bringing greener solutions that can promote greater
efficiencies and recyclability, to nutritious food options that deliver
unparalleled taste, consumers can look forward to a vibrant food
landscape that is ever-evolving and expanding to greater proportions.
LET’S CONNECT!
@foodandbeverageasia
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FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
NEWS 5
Biobetter lands US$10m funding to
relieve cultivated meat’s bottleneck
using tobacco plants
BioBetter has secured US$10 million
in its A–round funding. The round was
led by Jerusalem Venture Partners
(JVP), with additional investment from
Milk and Honey Investments and the
Israeli Innovation Authority (IIA).
BioBetter has developed a protein
manufacturing platform for producing
growth factors (GFs) using tobacco plants
(Nicotiana tabacum) as natural, selfsustaining,
animal-free bioreactors. The
field-grown tobacco plants offer a new,
sustainable, efficient, and flexible response
to the market need for more competitively
priced GFs, specifically insulin, transferrin,
and FGF2. These compounds are necessary
to make cultivated meat commercially viable.
Growth factors form the key building
blocks for cell-cultured proteins. However,
costs currently run anywhere from
$50,000 to $500,000 per gram of FGF2,
for example. BioBetter’s technology
has the potential to bring these costs
down to just one dollar per gram.
BioBetter will expand to a larger pilot
plant within the Tel Hai Industrial Park
in the Upper Galilee Region of Israel,
enabling it to meet its current pool of
commissions emanating from cell-based
meat cultivators globally. The new funding
also will be applied to broaden BioBetter’s
product portfolio of growth factors.
BioBetter currently is recruiting sufficient
new talent to double its workforce.
Nisan Zeevi, director of JVP and vicepresident
of Margalit Startup City Galil, said:
“Closer to home, this venture will create a
significant new source of income for local
farmers. As cellular agricultural expands,
we will dedicate some 500 acres here in the
galilee of tobacco plantations to support
the industry. This also helps growers find
new purpose in the burgeoning alternative
protein scene following a reduction in
smoking over the last decade that has
left many tobacco fields idle and tobacco
farmers suffering financial loss.” ■
Louis Dreyfus Company and Longriver Farms enter agreement
for Emerald Grain
Louis Dreyfus Company and Longriver
Farms has announced that the companies
have entered into an agreement for the
acquisition of Emerald Grain.
“This development is aligned with LDC’s
commitment to the Australian market, where
LDC has been active for over a century,
originating, processing and exporting grains,
oilseeds and cotton, and with our strategic
plans to further reinforce our leading position
in core agri-commodities merchandising
activities,” said Michael Gelchie, CEO of LDC.
Brad Mytton, director of Longriver Farms,
said: “We are pleased to announce this
agreement with LDC, under which Emerald
Grain’s grower and customer network will
benefit from LDC’s scale and expertise
in agri-commodities, for a continued
growth journey going forward.”
Emerald Grain has a network of seven
grain storage and receival sites across
the states of New South Wales and
Victoria, with a combined storage
capacity of approximately one million
metric tons, as well as a grain export
terminal at the Port of Melbourne and
marketing offices in Geraldton, Western
Australia and Moama, New South Wales.
With ties with some 10,000 Australian
farming families, an integrated supply chain
and an experienced and dedicated team,
Emerald Grain offers customers a broad
range of grains products, including wheat,
barley and canola, for export across Australia.
David Johnson, CEO of Emerald Grain,
said: “LDC’s leadership position in the
global agriculture industry reflects its
commitment to growers and customers
alike, and we look forward to continuing
our journey as part of the LDC family.”
“With Emerald Grain onboard, we
look forward to continuing to support
Australia’s farming community and grain
industry, while reinforcing our origination
network for key grains and oilseeds
staples to meet growing customer needs
worldwide,” added James Zhou, CCO
of LDC and head of Asia Region. ■
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
6
NEWS
Eluceda’s detection technology identifies
counterfeit regional wines
provenance of its regional wines and protect
drinkers from potential counterfeits.
to the pocket-sized Reveal detectors used
by enforcement officers in the field.
The National Office of Vine and
Vitivinicultural Products (ONVPV) in
Romania is using Eluceda’s covert
taggant marker with a machinereadable
signature, to authenticate the
The ONVPV oversees national vineyard
management and winemaking in Romania
and supports the traditional production
of wine in this designated geographical
area. The security labels provide a clear
brand identity for the ONVPV, which is
recognisable on labelled bottles and
products within a retail environment.
Working closely with security label
manufacturer Eltronis, Eluceda provided a
tailored taggant to ensure that ONVPV wine
labels were protected by the latest covert
security technology, helping producers to
stay one step ahead of the counterfeiters.
The new labels build on ONVPV’s existing
design and combine an overt hologram with
high-level covert security. Eluceda’s taggant
marker with its machine-readable signature
provides an instant unambiguous response
The Reveal range of readers work in hand in
glove with Eluceda’s MicroTagg and Securitagg
inorganic taggant materials and are
configured according to the ONVPV’s needs to
identify genuine wines quickly and securely.
Wine fraud is on the rise in all markets,
helped in part by the growth of
e-commerce. This poses significant
dangers to both consumers and producers
alike, as fraudsters will sometimes
include dangerous additives and
trust in a brand can often be broken if
customers fall foul of counterfeiters.
By adding authentication technology to wine
bottles, the ONVPV is helping to counter
this trend, promoting the provenance
of the region, and building protection
against potential counterfeit through the
ability to identify genuine products. ■
Haofood strengthens leadership team
with new appointments
Haofood has welcomed new members to its
management board. The board of directors
include Astrid Prajogo, founder and CEO
of Haofood; Christian Cadeo, managing
partner of Asia at Big Idea Ventures; and
Yip Hon Mun, who has various investments
in the alternative protein vertical as an
independent director; Henry Soesanto, CEO
at Monde Nissin Group, and Jay J Lin, vicepresident
of strategic investments for APAC
at Rich Products Ventures have joined as
board observers.
“With the addition of our new board
members who have a vast amount of
experience in the fast-growing alternative
protein industry here in Asia-Pacific,
I am positive their participation will
give us a competitive edge over other
industry players as we expand our
brand in the region,” shared Prajogo.
“As a healthy, tasty and affordable meat
alternative originated in Asia and catered
for the palate of Asian customers, Haofood
brings meat alternatives closer to taste and
cost parity. I am excited to see Haofood
lead the transformation of the food system
in China and South East Asia,” said Yip.
“Haofood […] has a competitive advantage
thanks to its great tasting and sustainable
chicken alternative products which is built
on the back of robust, innovative technology.
They also have a deep understanding of
consumer behaviour across the region. I
am confident that the brand will be able to
grow the category and become a leader
given its unique approach for winning the
hearts of Asian consumers,” added Cadeo.
Haofood has also appointed Shawn Keh
as the general manager for the Asia-
Pacific region. Having spent two decades
in the F&B industry where he held various
leadership roles at leading companies
such as Australian Fruit Juice, Carlsberg
and Asia Pacific Breweries, Keh will be
instrumental in driving the business
development, sales and revenue growth of
Haofood in the region (excluding China). ■
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
NEWS 7
ofi drives climate action in global cocoa supply chain
olam food ingredients (ofi) has stated
substantial advancements towards
climate goals as per its Cocoa Compass
sustainability report 2020/21. In order to
achieve the structural change required
to have an impact at scale, the report
elucidated that work on the ground in
cocoa communities should be supported by
international collaboration and regulation.
In the report, ofi shared its sustainability
progress across its cocoa supply chain,
achieved in collaboration with customers
and partners, and benchmarked against
three years of impact data. From the
Brazilian Amazon to the landscapes of Côte
d’Ivoire, the company has taken further
steps to protect and restore forests:
ofi also invested to reduce its CO2
emissions per metric ton of product output
from its cocoa processing facilities, down
by 19% since 2018, by installing circular
biomass boilers fueled by waste cocoa
shells and switching to green electricity.
The boiler at the Koog aan de Zaan facility
in the Netherlands will allow ofi to target
a further 50% cut in natural gas usage.
across sourcing countries to better
understand and close living income gaps.
Manley continued: “The progress we’ve
made so far is thanks to the joint efforts
of customers, sustainability partners, and
national and local authorities. These issues
are bigger than any one organisation;
we need collaboration and regulation
to help achieve structural change,
including the right legislation in cocoaconsuming
and producing countries.
Working together, the international
community can drive change at scale.”
All cocoa data collected by ofi can feed
directly into AtSource, its sustainability
insights platform, giving customers full
visibility of their cocoa’s environmental
and social impact, including traceability
for all of ofi’s directly sourced cocoa from
a farm, farmer group or cooperative.
Felipe Faria, LATAM regional manager
at Partnerships for Forests (P4F), a
programme funded by the UK government
via the foreign, Commonwealth and
development office, and the Department
for Business, Energy and Industrial
Strategy, added: “By successfully creating
a one-stop shop for cocoa farmers to
access technical assistance, financial
credit, and a market to sell their cocoa, we
have already brought over 17,000 hectares
of land under sustainable management.” ■
Gerard A Manley, CEO of ofi’s cocoa
platform and chief sustainability officer
of ofi, said: “We need to keep the 1.5°C
climate ambition alive. That means
driving climate action at every stage of
our supply chain, from plant to palate,
supporting customers on their own
decarbonisation journeys, and reassuring
consumers that their favorite chocolate
bar, baked good, or ice cream is having a
positive impact on the cocoa communities
and landscapes it came from."
The report includes action to eliminate
child labour and raise farmer incomes.
Child labour monitoring is in place across
all managed sustainability programmes,
while the company’s digital CLMRS
(child labour monitoring and remediation
system) app, has been extended to
Papua New Guinea. ofi is also establishing
an estimate of cocoa farmer incomes
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
8
NEWS
Dr Zeno Staub unanimously elected to
Bühler Group’s board of directors
Dr Zeno Staub, CEO of Vontobel Holding,
a Swiss listed globally active investment
firm majority-owned by the Vontobel
families and a charitable foundation,
was unanimously elected to Bühler
Group’s board of directors on 22 Sep.
Swiss national Dr Zeno Staub started
his career as a founding shareholder
and managing partner at Almafin AG,
St. Gallen, Switzerland, where he was
active from 1994 to 2000 in consulting
and software development specialising
in risk management, asset and liability
management, and legal reporting. In 2000,
he was a member of the executive board of
Zurich-based BZ Informatik (now Avaloq),
leader in banking software, services, and
digital technology, providing platforms
and services to financial institutions.
He joined Vontobel, Zurich, in 2001 as head
of the CFO Management Support Unit,
responsible for its controlling and IT project
portfolio. From 2001 to 2006, he served
as chief financial officer, subsequently as
head of investment banking, and from
2008 as head of asset management, in
each case as a member of the Vontobel
Executive Management. Beginning
in 2008, he strategically reoriented
Vontobel’s asset management business
area, positioning it in the market. Dr Zeno
Staub has been CEO of Vontobel Holding
AG and Bank Vontobel AG since 2011.
Dr. Zeno Staub studied economics
at the University of St. Gallen,
Switzerland, where he received his
doctorate (Dr. oec. HSG) in 1997. ■
Eremid Genomic Services founded following VC investment
Eremid Genomic Services has been acquired
by Coddle Creek Capital (CCC) and is under
new commercial management. CCC has
made a multi-million-dollar investment
in Eremid, enabling expanded research
focused on the intersection of genomics
in the areas of human health, agriculture,
plant-based nutrition and longevity.
Focusing on quality and service, Eremid
will deliver data using the latest generation
of genomics instruments and automation,
meeting a growing demand for genomics/
research across multiple markets. The
company will be a key partner and resource
for the growing biotech hub built on the
North Carolina Research Campus, and for
the local and wider genomics community.
Originally spun out as the commercial
arm of the David H Murdock Research
Institute, the new investment from CCC
will see Eremid refocus on becoming a
high-end, scientifically driven genomics
partner. Boosted by rapidly-evolving
next-generation sequencing technologies,
research and applications in this growing
branch of molecular biology increasingly
demand higher quality, reliability, and
accuracy in data and interpretation.
Eremid’s goal is to provide access to
and guidance on better use of these
technologies, and its experience in
delivering complex genomics projects and
bioinformatic analyses places it as the
perfect CRO partner to meet this need.
In addition to Eremid, CCC has been a
key investor, advisor and/or founder of
several co-located companies that will
form part of the expanding biotech hub,
including BrightPath Labs. Salubrent
Pharma Services, and SNP Therapeutics.
Key members of Eremid and Coddle Creek Capital teams
Adding a new and already successful
company to its portfolio will bolster
Coddle Creek Capital’s position as
an early phase investor and help the
new biotech hub gain traction. ■
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
NEWS 9
AAK signs green loan of SEK500 million
AAK has signed a bilateral green loan of
SEK500 million structured by Mizuho Bank.
The loan has a duration of three years.
The loan is closely linked to AAK’s
sustainability targets and commitment
to accelerate its reduction of greenhouse
gas emissions and will be used for the
previously communicated investment in
biomass boilers at the AAK production
plant in Aarhus, Denmark.
The bio boilers are expected to reduce the
plant’s CO2 emissions by approximately
90%. They will also generate substantial
savings as fossil fuel will be replaced by
shea meal, a by-product of the plant’s
shea oil extraction process. This will in turn
generate ash, which can be utilised for
fertilising purposes. The project is expected
to be completed by the end of 2023.
“We want to thank the Mizuho Bank
for their support, it has been a very
smooth and constructive process,” said
Tomas Bergendahl, CFO at AAK.
AAK’s production plant in Aarhus is
specialised in the crushing, refining, and
fractionation of shea, a raw material
from West Africa that AAK has been
sourcing for more than 60 years. At the
plant, AAK produces a large number of
products, among them shea stearin — a
major component in CBE (cocoa butter
equivalents), frequently used in chocolate
and confectionery products. AAK also
supplies shea-based emollients for
cosmetics and personal care products.
AAK specialises in plant-based oils add
value to the many products favoured by
consumers. With their knowledge and
expertise, AAK enables better tasting,
healthier, and more sustainable sustainable.
At the heart of AAK’s offer is customer
co-cevelopment, which combines a push
to understand each customer's needs with
the flexibility of its production assets, and a
knowledge of many products and industries,
including chocolate and confectionery,
bakery, dairy, plant-based foods, special
nutrition, foodservice and personal care.
AAK's 4,000 employees support
close collaboration with customers
through its 25 regional sales offices,
15 dedicated customer innovation
centres, and with the support of more
than 20 production facilities. ■
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
10
MARKET INSIGHTS
The GrowHub
ushers in new
frontier
With the rise of Web3-enabled
technologies and blockchain,
producers can look towards a new,
digital future for proving their source
of their products and secure their
reputations.
By Agatha Wong
For many years, the issue of
traceability in the food and beverage
industry has been of concern to
both consumers and producers.
As an increasingly well-educated
population with growing purchasing
power develops, so has the need
for understanding and locating a
product’s origins. This is in light of
competing issues such as food fraud
and sustainability, which can affect
brand perception and reputation.
With the rise of technology such
as blockchain, producers have yet
another method of traceable goods
to consumers. A departure from
traditional tracing methodologies
such as ERP and MES software, and
serialisation equipment, blockchain
ensures that individuals can monitor
the chain of custody and the
journey of an asset in real-time.
As Asia-Pacific’s only Web3-
enabled technology plug-and-play
ecosystem builder, The GrowHub
is seeking to transform the current
food system in the region with these
transformative technologies. Via its
public blockchain technology, the
company aims to deliver transparent
traceability methods for producers,
changing the way food producers have
been thinking about accountability
and consumer experience.
“We bring, besides the food traceability
portion, for the consumers not just
the exact pinpointing of the product’s
origins, but also an immersive
experience,” explained Lester Chan,
CEO and founder of The GrowHub.
Raising a bottle of Australian-made
honey as an example, he added:
“By scanning the QR code on our
products, it brings up a whole new
experience where augmented reality
is delivered to consumers on their
phones. And advertisements, in
terms of the producer talking about
his product, in a message, for as
much as he wants — these could
be brought up in just a scan. Thus,
for a consumer, having a product
isn’t just about making a purchase,
where you know who to trust, the
origin, and its entire process — it
becomes an exciting experience.”
TACKLING FOOD FRAUD
The significance of these
technologies is a pointed one
given the prevalence of food fraud
in recent years. The Chinese milk
scandal is one such case, where
lethal amounts of melamine
present in infant formula, affecting
some 300,000 babies, changed
the ways consumers interpreted
the labels on their purchases.
Chan added: “We can look at 2019,
where 89% of ground beef found in
Lester Chan is the CEO and founder of
The GrowHub
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
MARKET INSIGHTS
11
Egypt was not made of beef. The red
meat was, in fact, made from donkey
or chicken. And if I’m going back in
the context of Australia, where the
country produces premium or organic
products, other food manufacturers
can come in and claim to have the
same premium and organic labels.
Based on the research, we found that
most of the time food fraud happens
not on the supply chain, but on the
stage of processing. A product can
claim to be made of 100% juice, but
we know that this is not the case.”
The emergence of food fraud as a
considerable issue thus underscores
The GrowHub’s services, particularly as
the only public blockchain technology
provider. The differentiation between
a public and private blockchain is
a key factor in approaching food
fraud, as Chan further elaborated.
“Most producers just use a private
blockchain system. A private
blockchain system just proves that a
product is from a certain producer —
but this does not address the issue
of food fraud. Due to food fraud, 52%
of global consumers do not trust
the provenance of their food. This
goes back to the issue of a product
claiming that they’re made of 100%
real juice, with a private blockchain
tracing back to its producer, but it does
not show what exactly goes into the
product. Whereas for The GrowHub,
our private blockchain, which we open
up to the scrutiny of the world, can
trace every single aspect to know
every single ingredient that goes
into it, and we are able to prove it.”
Recently, The GrowHub participated in FHA – Food & Beverage 2022, showcasing its array of Australian-made products as
part of its partnership with FIPWA
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
12 MARKET INSIGHTS
A LEAP FORWARD
Blockchain, the metaverse, etc — most
consumers do not associate these terms
with the food and beverage industry at first
blush. Indeed, the immediate associations
for these ground-breaking technologies are
bitcoin and cryptocurrency, as well as NFTs.
However, Chan believes that the technology
can be put to good use for the industry: “The
entire Web3 is more than just blockchain
and meta reality; it’s about how we use
it. For us, we work closely with various
governments in Asia-Pacific, like Australia,
where we use our Web3 technology, such as
blockchain. We bring in, as a plug-and-play,
technologies that we are able to plug into
our system, to prove source of provenance;
we bring in technologies that are able to
prove things like tamper-proof packaging.
Or, we enable other forms of technology
like freight, where we are able to check on
things like temperature sensors — all these
can be plugged into our blockchain. And
what makes it different, in terms of our
system, is that information logged into our
public blockchain cannot be reversed, and
readings cannot be changed any further.”
These digital developments are vital in
keeping an industry that is generally
conservative in a forward-moving pace.
Factoring in the challenges of food fraud,
there is certainty that technologies like
blockchain can prove to be a major step
forward in ensuring that food manufacturers
are well-compensated for their produce.
“We are trying to bring about awareness in
an industry that is traditionally traditional.
Most of us, when we look at food, we think
about the ways to export food. If we think
about making food fancy again, we talk
about plant-based type of proteins, we talk
about alternative meat sources. Thus, we
are always looking at how to fine-tune the
food we have, but neglect the whole supply
chain, logistics, and provenance, where
a lot of food fraud can be prevented.
“When we embarked on the journey five
years ago, with the support of both federal
and state governments in Australia, we see
that food fraud occurs mostly in processing,
and farmers and producers get to lose out.
We can’t say that we can prevent all of
this from happening, but where our value
proposition comes in, is that we bring the
same value to those who have made the
sacrifice; for those who have paid the price,
we want to capture the same value back.”
SUPPORT FROM THE PUBLIC SECTOR
The GrowHub is the strategic and exclusive
commercial partner for the Food Innovation
Precinct in Western Australia (FIPWA).
Within FIPWA, the company manages the
innovation centre, which has three main
objectives: firstly, to attract companies
across the region to bring in their best-inclass
technology to FIPWA. By doing so
enhances the talent and productivity, as well
as research for FIPWA; on the other hand,
The GrowHub provides the commercial
angle via plugging into their system.
Secondly, a digital hub within the
innovation centre also feeds data into
food traceability and consumer behaviour.
This is returned to the producers, which
allows them to derive marketing strategies
and product innovation. Lastly, the
innovation centre is a landmark of food
innovation for western Australia, and
as a physical place of congregation.
“We are fortunate to have the support of
the Western Australia government, in terms
of technology, endorsement, and support,
which gives rise to a lot of confidence
from consumers. And I will say, in the next
three to five years, The GrowHub is in a
very good position to partake in the growth
of South East Asia, where we see rising
consumerism and consumer education.
Our technology will be able to shorten the
process with our Web3 platform, rather than
traditional systems like advertisements and
computing systems,” concluded Chan. FBA
MARKET INSIGHTS
13
Californian farmers
deliver a taste of resilience
For consumers around the world, the term
“California grown” brings to mind two
distinct features: quality and taste. The
Golden State’s rich temperate Mediterranean
climate has endowed the region with
fertile soil, and its farmers’ attention to
sustainability and innovation continues to
supply more than 400 commodities globally.
At the California Department of Food
and Agriculture, the board is committed
to strengthening the local agricultural
network and supporting the international
expansion of Californian produce.
“We’re providing resources for our farmers to
implement more sustainability practices on
the land, to increase the resiliency to climate
change, and we are also investing directly into
agricultural technology and innovation, so
that we can make our food supply chain even
more efficient,” shared Christine Birdsong,
Undersecretary of the CDFA, in her opening
remarks at the Taste of California event
hosted by the food authority in Singapore.
Indeed, the need to support farmers has
never been more urgent. The emerging
effects of climate change has altered the
agricultural landscape in California, with
recent drought compelling farmers to be
smarter and more resilient in maximising
water resources while also maintaining
the quality and quantity of produce.
“Like the rest of the world, we were expecting
the impacts of climate change to hit further
into the future. And so, we are all trying to
figure out in real time how to adjust and
become more resilient. In California, our
farmers have been conservationists before
the term was popular. We have very strict
water regulations, air regulations; so, for
a long time, farmers have had to utilise
practices that helped them to reduce
inputs and to be efficient in their farming
methods. So, by default, our farmers are in
the best position to become more resilient.
Then, of course, we have state and federal
programmes that provide incentives for
them to try new practices to enhance their
sustainability,” noted Birdsong, in a later
interview with Food & Beverage Asia.
With these farmers forming the foundation
of the food supply system, it is vital to
acknowledge the roles they play, and
can play, in creating a more sustainable
environment. Thus, understanding their
current practices and needs is a pivotal step
in establishing a more secure food ecosystem.
“One thing that I’ve found very important is
listening to farmers,” said Birdsong. “I think
our farmers know how to grow food, and they
know how to grow it efficiently. And they have
a deep appreciation for the land, so when we
talk about wanting to meet climate change
goals, or clean water, or clean air goals, it’s
so important to have a dialogue with the
farmers — to figure what are they already
doing, what do they want to do, and what
would be helpful. I just find our farmers to be
very resourceful, entrepreneurial people.”
Besides establishing a line of communication
with farmers, interacting with trade associations,
and getting out into the field are some of the
other strategies the authority has employed
to better grasp the needs of farmers, revealed
Birdsong. In addition, CDFA has a close
relationship with county departments of
agriculture, who serve as front-line workers
that know what is happening on the ground.
While the devastating drought and global
supply chain issues have no doubt pose
a serious challenge to food producers in
California, their commitment to innovation
and being resourceful will be key to ensuring
resiliency.
This is similarly echoed in Birdsong’s final
comments: “My hopes are that we are able
to grow in our resiliency, that we are able to
continue innovating in our technology to allow
our farmers to adapt more quickly and be ever
more efficient. We really do feed the world,
so it’s important to maintain our agricultural
system — not just for the US and Californians,
but to feed a growing world population.” FBA
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
14
BITING ISSUES
Solvay launches new natural vanillin flavors
for the food and beverage industries
Solvay has expanded the range of one
of its flagship products, Rhovanil Natural
CW, with three new natural flavour
ingredients: Rhovanil Natural Delica, Alta
and Sublima. With these new products, the
Group will enable the food and beverage
industries to switch to natural components
cost effectively and address growing
consumer expectations for healthier,
safer, tastier, and more natural products.
Rhovanil Natural Delica, Alta and Sublima
are based on Rhovanil Natural CW, the
market reference for natural vanillin needs
which is produced by bioconversion of
ferulic acid, a natural compound found in
rice bran. The non-GMO natural vanillin
flavour, produced with a non-GMM strain,
ensures quality and value that combines
taste performance and cost-in-use for food
and beverage players around the world.
“The flowability of these new grades is
higher in formulations than that of pure
vanillin, resulting in better dispersion
and greater homogeneity in the food
matrix such as chocolate, bakery and
dairy products.” said Caroline Calin of
technical marketing, naturals. “These
three new grades also reduce development
time and are specially designed to
facilitate the switch to natural vanillin.”
Solvay is committed to playing an
important role in sustaining the world’s
increasing demand for food by reducing
environmental impact and resource
consumption while meeting consumer
desires for healthier, safer, tastier, and more
natural foods. This aligns with Solvay’s
newest growth platform, renewable
materials and biotechnology, which aims
to meet growing demand for sustainable
solutions by increasing the share of
renewable carbon in Solvay’s product
offering and developing new business
opportunities enabled by biotechnology.
Instances of natural vanillin refer to “[n]atural
vanillin, obtained by a biotechnological
process from a source other than vanilla”. ■
New study reveals positive impact of pomegranate extract on satiety
According to a recently published
clinical study, those supplementing with
Euromed’s natural extract Pomanox showed
significantly lower levels of hunger and a
desire to eat, as well as higher levels of
satiety, compared to a placebo group.
In the study conducted at Queen
Margaret University, Edinburgh*, 28
healthy subjects were given either threeweek
supplementation with Pomanox
or a placebo. During week three, satiety
parameters were determined on a testing
day after participants ingested breakfast
and lunch with pomegranate juice (PJ).
The results suggested that subjects in
the Pomanox group with the PJ preload
were generally more satisfied than those
given the placebo. Participants were also
less hungry after Pomanox intake with PJ
during the meal. Scores from the visual
analogue scales (VAS), which record
subjective sensations, showed significantly
lower levels of hunger and a desire to eat,
as well as higher levels of fullness and
satisfaction, thus greater levels of satiety
in participants consuming Pomanox with
PJ, compared to the placebo. Interestingly,
the consumption of pomegranate extract
was associated with a significantly lower
amount of food intake during the satiety
session compared with the placebo group.
While preliminary, these findings confirm the
appetite-regulating effect of polyphenolrich
extracts reported in previous studies,
suggesting possible novel new approaches
to reducing risk factors for obesity
and compulsive eating, and providing
more enjoyable meals while dieting.
Pomanox is available in different formats
and strengths, and extracted using safe
and eco-friendly, water-only technologies
(Pure-Hydro Process) as with all the
other ingredients in Euromex’s line of
Mediterranean Fruit and Vegetable Extracts.
Their production is vertically integrated
as they originate from selected fruits
grown in the Mediterranean region. ■
* Reference is available on request
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
BITING ISSUES
15
Evonik uses epigenetics to trace animal welfare
Evonik has developed a test for chicken
products that shows how the animals were
kept and fed.
Epigenetics is a branch of biology that
determines how the environment an animal
has been exposed to influences patterns on
its genetic material. Evonik's new epigenetic
test will extend its range of system
solutions for sustainable meat production.
collaboration with the team working
with Prof Frank Lyko, who heads the
epigenetics department at the German
Cancer Research Centre (DKFZ) in
Heidelberg. They had analysed the
methylation sites in the chicken genome,
and identified more than 20 million
methylation sites in the chicken genome.
Artificial intelligence (AI) and algorithms
analysed and interpreted the data.
Singapore, Evonik is now validating the
method, feeding data to the algorithms,
and exploring new areas of application.
At present, experts are working to tailor
the test method to the requirements of
different customers. As development
work is well advanced, specific tests
can be made available to customers
in the short- to mid-term.
Researchers at Evonik developed
the epigenetic clock for chickens in
In cooperation with Illumina, Evonik has
developed an epigenetic chip that allows
rapid analysis of, for example, samples of
meat. A pretreated sample is applied to
a test area on the chip, which measures
changes in the genome of the sample.
The data can be read with a special
appliance and are then evaluated using
AI-based algorithms. In its laboratories in
In the coming months, the experts at
Creavis aim to find out which factors
are important for potential customers
in the retail, meat processing, and
agricultural sectors. Simple evidence
of the health and welfare of livestock,
farming methods, performance-enhancing
antibiotics, medication, origin, and the
method of slaughter is now available. ■
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with Sweegen
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altogether, Sweegen has a wide range
of nature-based sweeteners and taste
modulation capabilities to help you
manage your biggest product
development challenges.
You have a choice. Choose well.
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FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
16
BITING ISSUES
ANINA transforms blemished
vegetables into artistic ready meal
Food-tech start-up ANINA Culinary
Art has merged art with technology
through a culinary experience of
meals from upcycled vegetables.
Each whole meal-in-a-pod is allnatural,
loaded with nutrients, and
made from “ugly” vegetables.
The ANINA pod is a complete meal
made from vegetables that have been
rejected for sale due to a less-thanperfect
appearance — a major source
of fresh produce waste. The new,
convenient, ready to cook format is
a single-size portion that allows for
a quick and nutritious meal in just a
few minutes. It can be cooked on the
stovetop or in a microwave. Each discshaped
container holds two full cups of
vegetables and is ideal for consumers
seeking a fast, nutritious, and delicious
meal solution at work or home.
The ANINA range was launched
in Israel with three recipes:
Pasta Primavera, Mediterranean
bowl and Vietnamese bowl.
The technology is patented,
from the food-grade lamination
process to the pod structure. The
unique technology forms flexible
sheets from fresh vegetables.
Mor Wilk, vice-president of R&D for
ANINA, said: “The heart of our
technology is the creation of
vegetable sheets. The flexibility of
these sheets enables us to form any
3D structure and create any recipe
in a decorative pod, each set to its
unique controlled cooking time.”
The container's outer shell is made
from a layer of dried vegetables or
fruits, while the inner core contains
a range of natural ingredients.
Anat Natan, ANINA’s co-founder and
CEO, said: “ANINA is responding to a
growing demand for making the most
of unwanted veggies, and turning them
into something artistic that appeals
to the eye and palette. Following the
successful product launch in Israel
and the positive feedback we received
from American millennials, we are set
to bring our products to the US.”
Upcycling provides a highly sustainable
solution to food waste while supporting a
circular economy. The ANINA team is on
a continuous mission to find new ways
to improve efficiency, prevent waste, and
reunite consumers with nutritious food.
“We buy leftover produce directly from
farmers,” explained Brantz. “This provides
them income for vegetables they usually
have to discard.”
“We’re changing the way we eat,” added
Natan. “And we’re shaping the future for a
meaningful culinary consumer experience.
The ANINA meal capsule also addresses
today’s fast-paced lifestyle, which too
often forces consumers to compromise
on the quality of the food they eat.
ANINA was founded in June 2020 by
Anat Natan, Meydan Levy, and Esti
Brantz. Natan, the CEO, brings more
than 20 years of experience in marketing
and business management for CPG
companies such as Nestlè and Tnuva.
Natan has an MBA, specialising in
marketing and business enterprise, a BA
in economics and communication from
Hebrew University in Jerusalem, Israel,
and graduated from culinary school.
ANINA has secured US$3.3 million in a
safe round from Strauss Group by The
Kitchen Hub, Unovis, Unorthodox ventures,
AgFunder VC, Wordcreate Inc, and the
Israeli Innovation Authority (IIA). ■
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
BITING ISSUES
17
Cellavent harnesses fermentation to tap into turmeric’s benefits
Cellavent has entered the fermented
botanical space with a new organic
turmeric that offers a wide range of health
benefits and organoleptic properties.
fermentlife turmeric provides all the health
benefits of turmeric, such as the antioxidant
properties of curcuminoids. It also offers a
full matrix of other bioactive ingredients,
including postbiotics and paraprobiotics.
The result is a new kind of turmeric, with a
range of benefits for gut health and superior
bioavailability, as well as improved taste,
smell and solubility. Available globally,
it is certified organic in the EU* and has
applications in both nutraceuticals and food.
fermentlife turmeric is created with
three certified Lactobacillus strains,
which produce numerous metabolites
during the fermentation process. It
complements turmeric’s mechanism of
action with postbiotics and paraprobiotics
(probiotics that confer a benefit despite being
inactivated), positively impacting on gut
health and general wellness, as well as
improving bioactivity. It also contains a range
of other bioactive ingredients, including
essential oils, saponins and peptides.
The launch marks Cellavent’s first venture
into the fermented botanical sector. The
company’s new fermentlife business unit will
combine traditional fermentation methods
with advanced technology. In order to create
the new range, Cellavent developed a largescale,
highly controlled fermentation process,
with the potential to be reproduced for custom
developments for the company’s customers.
fermentlife is ideal for a range of nutraceutical
applications, including powders, capsules
and liquids. It can also enhance the taste,
texture and smell of a range of everyday
foods, including baked goods, spices, snack
and pet food, and is available as a paste
which is ideally suited for healthy spreads,
dips and food service applications. ■
* DE-ÖKO-006, certified in Germany via ABCert
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FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
18
BITING ISSUES
Conagen unveils commercial production of salidroside
Conagen has announced the commercialisation
of its 99%, high-purity salidroside made
by bioconversion technology, an active
ingredient from the herbal plant Rhodiola
rosea (golden root). Its strong antioxidant
properties as an adaptogen are associated
with reducing inflammation, protecting
against oxidative stress in cells, and
providing relief from depression, fatigue,
and stress. Salidroside has also been
used to alleviate high altitude sickness.
Unlike other salidroside products currently
on the market, Conagen’s salidroside is non-
GMO. Conagen leveraged its bioconversion
technology to produce clean, sustainable
salidroside, identical to the compound
naturally found in the Rhodiola rosea plant;
the same technology used to produce
non-GMO Rebaudioside M, other steviol
glycosides, and bitter blockers for sugar
reduction solutions which are available
from their pipeline partner, Sweegen.
Conagen’s salidroside is ideal for non-GMO
supplement solutions to formulate products
with a sustainable and natural consumer
appeal. It is soluble in water and is formulable
in food and beverage applications.
“We’re reimagining the way in which rare
ingredients are sourced to make them
safer and higher-quality for use in
health-promoting products,” said Casey
Lippmeier, PhD, senior vice-president of
innovation at Conagen. “Our bioconversion
technology enables us to deliver non-GMO
products. Through this technology, we’re
unlocking salidroside’s great potential
as a powerful active health ingredient
and as a tool for food and beverage
producers to adopt a more natural way
to preserve food and beverages.”
Food and beverage producers benefit
from Conagen’s salidroside as it also
possesses antimicrobial properties,
making it useful as a natural preservative
solution for brands seeking alternatives to
artificial preservatives. Salidroside expands
Conagen’s portfolio of natural preservatives,
such as Taxifolin BC-DHQ and Rosavel
rosmarinic acid, currently available from
another pipeline partner, Blue California.
“Salidroside is one of the rare, natural
molecules with proven adaptogenic activities
which correlates to stress reduction,” said
Lippmeier. “Initially identified in botanical
extracts, adaptogens are promising new
options in the quest to relieve the stress
of our daily lives. This trend opens new
opportunities for supplement brands and
food and beverage manufacturers to adopt
a health-focused profile for their products.”
Conagen accelerated salidroside production
by leveraging one of its molecular platforms,
which have also been used to produce
the clean antioxidants hydroxytyrosol and
p-coumaric acid. Salidroside is a glucoside
of tyrosol. Conagen’s antimicrobial and
antioxidant compounds, hydroxytyrosol and
p-coumaric acid are also available through
Blue California.
The inputs of fermentation are controlled,
reducing the chance of contamination
with heavy metals, fungal toxins, and
other unsafe materials that may be found
in traditional medicine preparations.
Rhodiola rosea extract is most commonly
used in Europe and Asia. Its medicinal
use for reducing stress and depression
can be traced back to the Ming Dynasty
in the classic medicinal scripture
Compendium of Materia Medica. ■
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
BITING ISSUES
19
NGS’ Healthy Heights KidzProtein range to be available on retail shelves
Nutritional Growth Solutions has strengthened
its collaboration with Walmart as it rolls
out its Healthy Heights KidzProtein range
to an initial 403 select brick and mortar
stores across the United States.
KidzProtein nutritional shakes contain
whey protein, vitamins, and minerals
demonstrated to support optimal childhood
growth and development. They also
contain a blend of fruit and vegetables
as well as omega-3 fatty acids crucial
for brain and cognitive function. The
shakes will now feature on the shelves of
Walmart stores in two flavours; chocolate
and vanilla and will be supplied from the
company’s manufacturing facility in Utah.
“Having Healthy Heights stocked in Walmart
stores coincides with growing consumer
demand for nutritional children’s products
that are not only nutritious, but also tasty,
scientifically backed and safe to use, and is a
trend we are seeing across both the US and
in other global markets in which we operate,”
added Steve Turner, president of Nutritional
Growth Solutions in North America.
The recent infant formula shortage in
the US market has opened the door for
emerging brands and products in the infant
nutrition category as store buyers who
were previously unable to find the space for
lining major brands are now facing empty
shelves that are calling to be replenished.
In addition to in-store placement for
two KidzProtein SKU’s, Walmart is also
taking the entire Healthy Heights product
portfolio onboard its online platform.
This means that the products will be held
in multiple Walmart owned distribution
centers and customers will be able
to benefit from enhanced, speedier
delivery and in-store pick up services.
“These developments also have
effectively placed our retail expansion
strategy ahead of schedule and marks
a significant step in our ongoing retail
growth efforts,” concluded Turner. ■
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in Plant Based
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consumers are missing
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FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
20
INGREDIENTS
Protein-fortified dairy
alternative beverages
for healthy ageing
A comprehensive and nutritional diet that targets what consumers
eat and drink can offer dietary benefits for healthy ageing.
By Lee Jie Ying, senior strategic marketing manager of plant-based at Kerry APMEA and
Genny Tan, business development manager of AH&N at Kerry APAC & Southeast Asia
More consumers today accept ageing as
a natural life process. This shift in mindset
towards active ageing is embraced not
just by older people, but also the younger
crowd. Amongst millennials, 40% are
already taking steps to age healthily from
age 30 1 . This trend is bolstered by the
fact that the world’s population is ageing
faster than previous generations. In Asia,
the median age by 2050 is 41 — up from
31 in 2020 — and higher than the world
average 2 . Millennials, who comprise 23%
of the global population, are starting
to enter the ageing demographic,
with 60% living in Asia Pacific 2 .
Younger consumers want to live better in
their later years and understand that to
enjoy quality of life, mental alertness and
physical wellbeing are important. In fact,
58% of consumers globally say that staying
physically active is key to healthy ageing 1 .
With this, nutrition plays a big role in
supporting a sound mind and healthy body.
THE RIGHT DIET
More than ever, a plant-based diet appeals
to today’s health conscious and socially
aware younger consumers. In APAC, 60% of
consumers regard plant protein to be more
nutritious, sustainable and better quality
than animal protein, and associate it with a
stronger immunity to support healthy ageing 3 .
Eating more protein is crucial to maintain
muscle mass as we get older. We need to
consume as much as 50% more protein, or
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
INGREDIENTS 21
risk losing 30-50% of our total muscle mass 4 .
Protein also supports many functions, from
cognitive, digestive, to bone and joint health.
Food is medicine — we see more consumers
turning to food and beverages to provide not
just nourishment but the right nutrients to
sustain a healthy lifestyle through every
life stage. In Asia, 70% of consumers say that
choosing functional products are important
or very important 5 .
DELICIOUS SUSTAINABLE DRINKS
Maximising nutrition in beverages, particularly
in sustainable dairy or dairy alternative
beverages, while maintaining great taste
and texture, requires understanding the
key challenges in plant protein processes
to formulate with the right nutritional
plant-based or dairy alternative solution.
Bitter off-notes, a cardboard-like texture, and
beany taste characterise most plant-based
proteins such as pea, soy and blends. ProDiem
uses a proprietary processing technique and
flavour masking technology to address the
mouthfeel and taste challenges traditionally
associated with plant proteins. ProDiem plant
protein range is made with plant sources
such as pea, rice or sunflower proteins and
its nutritional profile can be optimised to
deliver a protein quality similar to milk or egg
proteins, according to the Protein Digestibility
Corrected Amino Acid Score (PDCAAS=1).
THE PROTEIN FACTOR
As demand for plant-based or dairy alternatives
grows, consumers also want food and beverages
that offer efficient protein digestion.
BC30 (Bacillus coagulans GBI-30, 6086) is a
patented probiotic ingredient that supports
not just digestive health and immune
health. A recent clinical study has found
that BC30 improves protein absorption from
plant sources. All groups, young and old,
vegetarians and vegans, as well as athletes
can benefit from more efficient absorption
of protein to maintain muscle mass. BC30
is a shelf-stable, spore-forming sciencebacked
probiotic strain that is highly stable
in all types of beverages: dairy and dairy
alternative drinks, nutritional beverages,
cold press pasteurised beverages, tea
and coffee and enhanced waters.
Hybrid innovation may be the way forward
to opening opportunities in dairy alternative
beverage innovation. Producers can consider,
for example, a blend of cow-free and oat milk
which brings improved nutrition and
taste. It offers a high source of protein
and fibre from wholegrain oats, better
digestion and absorption of protein
with the addition of BC30. Furthermore,
it is also sustainable as cow-free milk
produces significantly lower carbon
emissions compared to milk while oat
milk requires just 1/8 the amount of
water to produce a pound of almonds.
The functional beverage market in Asia
Pacific, Middle East and Africa is valued
at more than US$42 billion 5 , the largest
globally. Combining complementary
functional ingredients to create tasty,
sustainable and nutritious dairy and dairy
alternative beverages that meet healthy
ageing needs shows good potential. FBA
REFERENCES
1
IPSOS Global: Things that best describe
the good things about getting old
2
Ageing and health (who.int); Chapter 3.
Ageing in Major Regions of the World, 2010
to 2050, Pew Research Centre
3
Kerry Proprietary Consumer Research –
The Protein Mindset 2021, n=2,153; APAC4
4
Kerry Health and Nutrition Institute, 2020
5
Euromonitor Passport 2020
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
22
INGREDIENTS
Formulating with stevia in candy
and confections
As health concerns
mount over
children’s diets
and their sugar
intake, stevia
is taking a lead
role in sugar
reduction efforts
for confectionery
products
By Selina Liu, technical
director at HOWTIAN
Sugary products can have an
irresistible charm with children,
but rising trends in tooth decay,
weight gain, and chronic metabolic
diseases such as diabetes have
been alarming many parents and
consumers. Thus, it comes as no
surprise that food manufacturers
have been looking at ways to reduce
sugar in candies and snack foods
marketed towards children.
In addition, the issue has caught
the attention of policymakers, who
have proposed regulations such
as restricting the sale of sugary
drinks and snacks in primary and
secondary schools as well as other
childcare institutions. Similarly,
canteens and cafeterias are
implementing measures to reduce
the amount of sugar in lunches
and meals provided by schools.
REDUCING SUGAR IS A TOP
CONCERN FOR CONSUMERS
The concerns around children’s diets
is part of a larger trend — consumers
of all ages are taking greater care with
managing sugar in their diets. This
need for health-promoting ingredients
and nutritional foods is changing
the face of product innovation
for the confectionery industry in
particular. In recent years, many
of the newest product launches in
confections have embraced the use
of sugar substitutes such as stevia.
As confectionery manufacturers
are pressured and compelled to
innovate, they are finding, however,
that reducing the need for added
sugars in such products can come
with some formulation challenges.
THE CHALLENGE OF REDUCING
SUGAR IN CANDY
When reformulating a candy product
for sugar reduction, the two most
important considerations are
replicating the sweetness profile
of sugar and bulking the candy
back to its original size. For both
these considerations, the use of
sugar substitutes is needed.
Natural plant sources, such as
stevia and monk fruit, or artificial
sweeteners such as aspartame,
acesulfame potassium, or sucralose,
can be used. Common bulking agents
that are used with plant-based
sources include erythritol, allulose,
fibre, and maltodextrin. Artificial
bulking agents include maltitol,
xylitol, sorbitol, and polydextrose.
Among such a wide array of sweetener
options, stevia has garnered
significant attention because it is
natural, has zero calories, and can be
200–450 times sweeter than sugar.
As a result, more and more candy
products containing stevia have
been launching in the marketplace.
In addition to replicating sweetness
levels, a common challenge with
reducing sugar in confectionery is
retaining the texture, flavour, taste,
and other properties of the candy’s
formula. For example, in a traditional
gummy candy, sugar plays a number
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
INGREDIENTS 23
of roles beyond its sweetness. It
increases the volume of the candy,
creates a soft texture, and also
positively affects the chew time of
the candy. If one merely replaces the
sugar content, many of the candy’s
quality would change with it.
CASE STUDY: FORMULATING
WITH STEVIA IN A NOUGAT
Recently, HOWTIAN’s sugar reduction
programme with stevia helped Zero
Sense Labs successfully launch a
sugar-free nougat series of candies.
This nougat comes in four flavours —
matcha, date, sesame, and strawberry.
The ingredients of the candy were
maltitol, freeze-dried strawberry
granules, whole milk powder,
strawberry powder, inulin, butter,
egg white, and stevia extract.
The nougats carry a product label
with low calorie, no added sugar,
and low glycaemic index claims. The
candy line was able to achieve these
claims by utilising HOWTIAN’s SoPure
Stevia specialty blend called Pegasus
II, which contains minor glycosides
that taste better than typical Reb A.
To complement and supplement
stevia in the formula, additional
sweetness and bulking is provided by
maltitol and inulin. This combination
provides the texture and chewiness
that is typically desired in a nougat.
FORMULATING WITH MALTITOL
Maltitol is one of the most commonly
used sugar alcohols in food and
is about 70% as sweet as sugar.
It has about half the calories of
sugar and provides many similar
properties. Since some maltitol is
digested, its gastrointestinal effect
is not as extreme when compared
to other sugar alcohols. An average
person may be okay with up to 40g
in a serving before experiencing
digestive discomfort. It is, however,
produced by the hydrogenation
of starch, which would then be
considered an artificial sweetener.
FORMULATING WITH INULIN
Inulin is a fibre that is about 30% as
sweet as sugar. However, as inulin
is currently in short supply, it may
be prudent to ensure that one has
secured a stable supplier before
committing to this ingredient in one’s
formulation. The most common
form of inulin is made from chicory
root and a second is derived from
Jerusalem artichoke. Since it is a
fibre, ingesting above about 10g in a
dose may cause digestive distress.
Inulin does provide some browning
and helps with digestion, when not
consumed at too high of a level. The
calories for inulin are about 1.5 per
gram, a little lower than maltitol.
FORMULATING WITH
TREHALOSE
Before its reformulation, the nougat
confection was sweetened with
trehalose, which is a rare sugar
that is about 25-45% as sweet as
sugar. However, trehalose hardens
over the shelf life of the product. It
can change the chewy and sticky
texture one desires in a nougat to
a more brittle consistency which
may cause the candy to crack.
Trehalose is typically produced
enzymatically from corn starch and
naturally occurs in mushrooms,
crustaceans, sunflower seeds, and
breads at low levels. It currently
counts as a sugar and can be
labelled as a natural flavour at low
use levels in countries that follow
FEMA. For example, in beverages,
these use levels can be under 3.5%
per the guidance from FEMA 4600.
Trehalose does not brown when baked
and is stable at high temperatures and
acidic conditions. While it does not
work as well in this nougat or a taffy
application, it can be utilised used in
other candy formulas or many formulas
in need of sugar replacement. FBA
(Images: Zero Sense Labs)
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
24
INGREDIENTS
Supporting immune health
through food, beverage and dietary
supplement innovation
With the long-term consequences of COVID-19
still unfolding, consumers today are hyper-aware
of their personal health and are taking proactive
measures to support their bodies’ natural defences
and overall wellbeing.
By Lois Mo, marketing director of health and wellness for APAC at ADM
Across the food, beverage, health and
wellness industry, functional ingredients
have become the new normal as consumers
increasingly make a connection between a
healthy digestive system and their overall
wellbeing. It has been reported that globally,
one in four consumers experience digestive
issues. Of those, half claim that it has a
moderate or severe impact on their overall
wellbeing 1 . Within Asia-Pacific, nearly one in
three Chinese, South Korean and Australian
consumers recognise a link between their
immune system and digestive health 2 .
Between 2015 to 2020, Mintel research
found that many new products launches
are including combinations of prebiotics
and probiotics, with increases of 113% in
Asia-Pacific alone*. Besides supplements,
microbiome ingredients have become
very popular in different food applications
and consumers are seeking functional
foods to deliver additional benefits
beyond their basic nutritional value.
CONSUMERS ARE CATCHING UP
It is apparent that consumers are becoming
aware of the potential role their gut
micro-biomes play in their everyday wellbeing,
from physical to emotional health. The
global human microbiome market is seeing
a huge opportunity for developers — one
that is estimated to balloon and reach $9.1
billion by 2026 3 . Building on ADM’s Global
Consumer Trends series, opportunities
are aplenty for product innovation, and
product developers should keep a pulse
on the top consumer trends that are
shaping demand for food and beverage
solutions targeting the gut microbiome.
Trend 1: Growing consumer awareness
of the gut-brain connection and the
link between microbiome function
with mood and cognition
According to a study from the University
of Oxford, BioKult’s multispecies probiotic
supplement has shown that the product
can support mood along with other related
cognitive measures. Previously, the gut
microbiome was understood to be important
for gastrointestinal health, but we now
understand that the microorganisms
found in the gut can have far-reaching
effects on distant physiological systems.
Consumers are paying more attention
to the impact their food, beverage and
supplement choices may have on their
overall well-being, and we see a growing
belief among consumers in a connection
between mind and body. In fact, 53% of
consumers state that products designed
to support brain health are appealing.
Trend 2: Personalised nutrition
solutions designed to support everyday
performance for active lifestyles
The importance of leading an active
lifestyle has motivated consumers to
focus on specialised nutrition to support
their personal wellness goals. In the past,
sports nutrition was a category mainly
driven by consumer aspirations and
demands related to physical appearance,
strength, performance, recovery, or focus.
Today’s consumers are adopting a more
holistic view of their diet and lifestyle
choices especially with growing evidence
of nutrition solutions being linked to
sleep hygiene, mental well-being,
immune function and more. Consumers
with active lifestyles want personalised
nutrition to support their everyday
performance and needs, and ADM’s
Bacillis subtilis DE111** has the versatility
to seamlessly fit into daily staples such
as protein bars and ready-to-drink
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
INGREDIENTS 25
SHAPING THE FUTURE OF NUTRITION
The pandemic has elevated awareness of
the importance of gut health as related
to immune function, providing fertile
ground for innovation within the food,
beverage and dietary supplement industry.
Today and in the future, consumers will
continue to take measures to support
their health and wellbeing, especially
through increased purchasing of products
targeting support for immune function.
shakes***. This presents a customised
solution to support consumer wellness, as
this probiotic ingredient has been shown
to support aspects of athletic performance
and recovery while also supporting
gastrointestinal health and immune function.
ADM has developed formulations to
help support skin health, and a growing
number of clinical trials demonstrate the
role of the gut microbiome in skin health
that inform development of probiotic
formulations that address skin care.
Our ingredients at ADM are backed by
rigorous science and a global network of
nutrition scientists, clinical researchers
and regulatory experts. We’re continually
identifying new synergies between biotics
to meet different health and wellness needs
as consumers look for tailored offerings.
As they carry new nutritional routines
into their new normal, forward-thinking
brands must help shape the future of
nutrition with microbiome at its core.
Trend 3: Test-kits benchmark the
composition of consumer’s microbiomes
as personalised nutrition phenomenon
gains hold
Tailored solutions are increasingly important,
with 49% of consumers believing every
individual is unique and requires a customised
approach to their diet 4 . As the personalised
nutrition phenomenon gains hold, new
technology is enabling consumers with
microbiome testing kits to benchmark the
make-up of their microbiome. Several startups
have recognised this and have begun
to provide insights into the composition
of consumers’ microbiomes and aspects
related to its potential function.
Be it vitamins, fibre, prebiotics, probiotics,
or postbiotics, 59% of global consumers find
the idea of nutrition-focused genetic testing
appealing. Understanding the make-up
of their microbiome allows consumers to
personalise their nutrition and incorporate
foods, beverages and dietary supplements
that may support their unique microbiomes.
Trend 4: Demystification of probiotics
and the skin microbiome
Beyond the gut, many consumers believe
that probiotics may positively affect their
skin's microbiome. To meet this demand,
While the nuances of the gut-skin link are
still emerging 5 , researchers have started
to pinpoint key differences in individuals’
microbiota, creating new opportunities in the
market for probiotic ingredients in various
applications that support skin health.
Trend 5: Consumer interest in
immune health will be a top priority
today and in the future
Consumers are actively looking for solutions
that provide a functional benefit, reinforced
by clinical studies that demonstrate the
product’s efficacy and safety. More than ever,
consumers want convenient solutions to fit
their lifestyles — they want the flexibility to
incorporate them into a variety of product
formats, whether in baking, beverages,
dairy, snacks or dietary supplements.
Additionally, 66% of global supplement
consumers seek out supplements
formulated to support immune function.
Recognising that a healthy gut helps to
support elements of their immune systems,
ADM’s proprietary probiotic, Lactobacillus
rhamnosus CNCM I-4036, is designed to
support elements of immune function.
Consumers are concerned with what they
put in their bodies, and our strains are
supported by clinically documented results.
With holistic health as an ongoing consumer
priority, shoppers today expect the selection
of available products to be tasty, nutritionforward,
sustainable and with clean labels.
As a global leader in nutrition, we help
product developers pinpoint the right
ingredients to incorporate into functional
foods and beverages as well as dietary
supplements to support consumer demands
for functionality and effectiveness. FBA
* This communication is intended for B2B use and no
statements are meant to be perceived as approved by
regulatory authorities.
** The availability of Bacillis subtilis DE111 varies across Asia
Pacific depending on local regulations.
*** Local regulations must be reviewed to confirm
permissibility of ingredients and claims for each food
category.
REFERENCES
1
Euromonitor, The Rise and Potential of Gut
Health, May 2020
2
The Hartman Group. SUST2019.
3
Euromonitor – IPA Global Probiotics Market
Insights
4
ADM Outside Voice SM
5
Ellis, S., Nguyen, M., Vaughn, A., Notay, M.,
Burney, W., Sandhu, S. and Sivamani, R.,
2019. The Skin and Gut Microbiome and Its
Role in Common Dermatologic Conditions.
Microorganisms, 7(11), p.550.
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
Sustainable agriculture
key to feeding Asia
Against the backdrop of one
the world’s fastest populations,
Asia’s producers must answer
the call for increased agricultural
production while balancing
sustainable practices.
By HP Nanda, CEO of water utility at Grundfos
Water, energy, and food are the most
important resources for societies
around the world, but the stability of all
three have been met with tremendous
challenges in just the last few years.
Notably, food security is a key priority on
this year’s agenda for the G20 under the
Presidency of Indonesia, particularly as
global challenges such as COVID-19 and
the Russia-Ukraine war adversely impact
the food supply chain. The World Food
Programme has reported that by end of
2022, an estimated 323 million people
will be severely food-insecure, due to the
compounding effects of social, political,
and economic crises around the world*.
Alongside this, food consumption
has been skyrocketing as a result of
a burgeoning population, growing
middle class, and rapid urbanisation.
The Food and Agriculture Organization
(FAO) predicts that we will need to
produce 60% more food to feed a global
population of 9.3 billion by 2050*.
Closer to home, food insecurity looms as
a priority in Asia. The agriculture sector is
one of Asia’s economic pillars, supporting
the livelihoods of a significant share of
the region’s population. Yet, an estimated
375.8 million people in the region faced
hunger in 2020, which is nearly 54
million more people than in 2019*.
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
INGREDIENTS 27
We need to urgently address hunger and
malnutrition, ensuring those impacted have
access to nutritious food. The way forward
calls for greater effort and innovation towards
sustainably increasing agricultural production,
improving the global supply chain, and
decreasing overall food loss and waste.
THE NEXUS BETWEEN FOOD,
ENERGY, AND WATER
However, sitting at the heart of it all, it
is important not to neglect the fact food
production is intrinsically tied to our
two other pillars: water and energy.
Agriculture is the largest consumer of the
world’s freshwater resources, and more
than one-quarter of the energy used
globally is expended on food production
and supply. With that in mind, the future
of agriculture systems worldwide hinges
on pursuing a more sustainable approach,
transitioning to practices and systems that
are more productive and less wasteful.
Sustainable agriculture is not only key
in ensuring sufficient resources to meet
growing demand; a farming-as-usual
approach would also take too heavy a toll
on our natural resources. Agriculture is
estimated to contribute up to 24% of total
greenhouse gas emissions worldwide*.
These statistics underscore the urgency of
this issue. To ensure longevity of our food
systems well into future generations, the
global agriculture industry needs to move
towards innovative technologies that not
only limit water consumption and increase
the reuse of resources but create more
energy efficient systems that can contribute
to addressing the global food crisis while
limiting its impact on the climate.
THE POTENTIAL FOR WATER
CONSERVATION
Critical to food security is water security.
Agriculture and food production heavily relies
on water connectivity, especially through
processes such as irrigation, which calls for
more sustainable ways to manage water.
However, water scarcity in the form of
severe droughts is steadily exacerbating.
Over the last two decades, droughts
have impacted 1.4 billion people in the
world*, increasing in number and duration
by almost 30% since 2000*. This has
had dire repercussions on Asia’s food
production. For example, in Thailand, a
drought in 2020 lowered the country’s
sugar yields, resulting in a 19% decline in
Thai sugar exports in the same year*.
With that in mind, we need to revitalise
Asia’s irrigation systems to be more water
efficient. Specific farming methods — such
as drip irrigation — can help reduce the
amount of water needed for cultivation.
Drip irrigation keeps uniformity high and
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
28
INGREDIENTS
water waste low by delivering water directly
to a plant’s roots through micro sprays
and sprinklers to cover larger surfaces.
Asia has access to a diverse range
of natural water resources, making it
important to manage and even restore
what is available, from rainwater to lakes.
Conservation methods like rainwater
harvesting can help farmers tap into
periods of intense rainfall, helping recharge
groundwater levels as well as storing
them away for use during drier seasons.
Beyond identifying best practices, smart
technology can also play a key role in
providing farmers with greater control
over resource consumption through
remote access. Farms around the world
are gradually running their pump systems
with sensors and remote management
units that allows complete control all at
one's fingertips via their smartphones.
AGRICULTURE’S ENERGY
TRANSITION
Agriculture’s tremendous water use also has
other greater implications. Processes like
irrigation which lifts and moves water around
farms using pumping systems consume a
lot of energy. Traditional agriculture systems
are powered by electricity generated by
the burning of fossil fuels, which in turn
contributes to climate change through the
contribution of greenhouse gas emissions.
To ensure a more resilient global food system,
it is important to explore ways we can reduce
agriculture’s energy consumption overall.
One way is by incorporating technology into
agricultural systems which can ensure water
use is optimised and in turn less pumping is
required, which can make a huge difference in
reducing the amount of energy used overall.
While reviewing how we can reduce
consumption, it is also crucial to transition
towards renewable sources of energy,
such as solar. Solar-powered pumping
systems present a cost effective, flexible,
and secure water supply solution using
clean energy. Utilising solar power reduces
energy costs substantially and saves
on the costs of energy infrastructure,
wherever the application is installed.
Beyond tapping into a renewable energy
source, solar-powered pumping systems
are also especially useful for remote or rural
areas where water is scarce and power
supply is non-existent or unreliable.
When it comes to tapping into solar
energy, Australia has a huge natural
advantage with an abundance of sun and
vast, flat expanses of land, and is well
on its way in establishing best practices
and industry cases for further learning.
For example, in Queensland, the Barfield
Station requires a reliable supply of fresh,
clean water to run its 15,500-acre organic
beef operation. Its extensive watering
infrastructure utilises solar pumping
systems capable of delivering a far wider
water supply and substantial savings.
SUSTAINABLE AGRICULTURE
AS THE WAY FORWARD
Access to food is a basic human right.
The urgency of food security is not oneoff,
driven by recent global events. It
will remain necessary for us to examine
how we can strengthen food production
while addressing emerging economic,
environmental, and societal challenges.
The benefits sustainable agriculture
bring to the table means that it has
an undeniable role to play in feeding
the growing worldwide population
while reducing the industry’s impact
on climate change. We are in the
golden age of innovative technologies
and precision agriculture which can
greatly help farmers do more with less
water and energy, and we need to
tap into it so that we can continue to
feed the generations to come. FBA
*References are available on request.
INGREDIENTS 29
What we didn't know about
minerals: A consumer study on
mineral perception
By Vivian Dietrich, product manager of special salts at Jungbunzlauer Ladenburg
Minerals have diverse functionalities in
the human body that are necessary for
its overall health. Thus, we need the daily
intake of a broad range of minerals to avoid
mineral deficiencies, which might result in
disease symptoms and common disorders.
Jungbunzlauer, as a manufacturer of
organic minerals, wanted to understand if
consumers were aware of the importance
of minerals for their health; had knowledge
about the advantages of organic minerals;
preferred organic minerals over inorganic
minerals; were open to food and beverage
mineral fortification or supplementation.
The company asked more than 1,400
consumers to participate in two online
surveys on minerals. The surveys were
conducted in cooperation with Döhler’s
sensory and consumer science department
(“Döhler”) and students from the Aalen
University’s business development course
(“Aalen University”). This article describes
some results of the two online surveys.
The complete paper can be downloaded
from Jungbunzlauer’s website.
KEY RESULTS AND
RECOMMENDATIONS FOR ACTION
Healthy nutrition and minerals are a major
topic for consumers. However, only 40% of
the respondents believe that their mineral
supply is sufficient to cover their needs. This
indicates that there is an unmet demand
among consumers to increase their
mineral supply, which provides a growth
opportunity for products containing
high levels of minerals. Since the vast
majority of the panellists wished for
more information on the mineral
content of the products
they purchase, it is
recommended that the
mineral content of
the final product
be added to the
nutritional
information. Moreover, consumers have
only limited knowledge of the health
benefits of the minerals. Thus, it is helpful
for consumer education to add health
claims on the fortified products, if possible.
However, it seemed that information
about the exact mineral compound in the
product might overload consumers, who
are generally not aware of the specific
characteristics of compounds and the
differences between them. As consumers
have very positive associations with the
term “organic minerals”, it is recommended
to advertise the final product as containing
“organic” minerals instead of their specific
form. Furthermore, it might be a good idea
to avoid or to explain the rather technical
term “bioavailability” when describing
the advantages of organic minerals. For
example, bioavailability can be described
as “minerals that can be easily absorbed”.
RESULTS AND DISCUSSION
“Healthy nutrition and minerals” is a
major topic for almost all consumers.
The Aalen University panellists were
asked how important a healthy diet
is to them. An impressive 93% of the
respondents answered that healthy
nutrition is “important” or “rather
important” to them. Moreover, for 92%
of the study participants, the topic of
minerals was important. Surprisingly, only
40% of the respondents believed that
their supply of minerals is sufficient.
This result was even more remarkable
when taking into account that the
panel was highly educated and
health-sensitive. It clearly showed the
need for a greater mineral supply.
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
30
INGREDIENTS
This is underlined by the statement
from two-thirds of the Döhler panellists
that mineral content is either very
important or important in their purchase
decision. The addition of minerals
to products in order to meet this
demand is therefore recommended.
Consumers have limited
knowledge about minerals
In order to understand the level of
education on minerals, panellists
were asked to select the health claim
associated with iron, potassium,
magnesium, calcium and zinc in
the body. Interestingly, we found
differences between the countries.
The majority of the German panel
from Aalen University, which had
a high academic rate, assigned
each mineral to its corresponding
functionality correctly. The only
exception was potassium, for which
only 55% of the respondents were able
to select the correct health claim.
Similarly, the participants from the
Döhler questionnaire were not aware
of the health advantages of potassium.
Nor were they aware of the benefits
of magnesium, with the exception of
Germany, where 60% of the panellists
correctly assigned the health claim
for magnesium. Most panellists
from all three participating countries
knew about the functions of calcium
and about 50% were aware of the
health advantages of zinc and iron.
Based on these results, there is a
clear need for consumer education
about the functionality of potassium.
The function of magnesium being
well known to German panellists but
not in the panellists from the other
countries could be attributed to the
effect of successful advertisement
of magnesium supplements in
Germany in the past. This would
prove that consumer education is
effective and might be a good way to
sensitise consumers regarding the
importance of a specific mineral.
Interestingly, the intention to consume
more of a certain mineral strongly
correlates with the awareness of its
health benefit. It is therefore strongly
recommended that health claims be
printed on the final product packaging in
order to increase consumer knowledge
of the benefits of the minerals.
Consumers have very
positive associations with
and a higher willingness to
pay for organic minerals
Seventy-seven percent of the Aalen
University panellists were not aware
of the advantage of organic minerals
over inorganic minerals. However,
they had very positive associations
with organic minerals with high
quality, and of being healthier and
more natural (Fig 1). Most importantly,
consumers indicated a willingness
to pay more for organic minerals.
It is therefore strongly recommended
that the term “organic minerals” be
included in advertisements when
products contain Jungbunzlauer
minerals. It is equally important to
educate consumers on the advantages
of organic minerals, since the majority
does not seems to be aware of them.
Fig 1: Associations with organic versus inorganic minerals. 554 panellists were asked which properties they associate more
with organic or inorganic minerals (Aalen University)
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
INGREDIENTS 31
Consumers do not know
what bioavailability means
but are willing to pay more
for higher bioavailability
Many of the Aalen University panellists
were not aware what bioavailability
means and only 50% linked it to organic
minerals. However, 62% of the panellists
indicated a greater willingness to
pay for higher bioavailability. It is
therefore recommended that additions
such as “readily absorbed organic
minerals” be applied in marketing or to
explain what “bioavailability” means.
Customers wish for more
information on the mineral
content of products
Currently, 56% of the panel do not pay
attention to the mineral content of
the food they purchase. This is mainly
because there is often no information
on the mineral content on the packaging
of food and beverages, in contrast to
their fat, sugar, salt and calories. More
than 80% of the respondents would
appreciate a clearer communication of
the mineral content of a product. Thus, it
seems necessary to include the mineral
content on the nutritional label. FBA
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
32
ON THE TABLE
Fresh from the
food truck:
Next Gen Foods
at FHA – Food &
Beverage 2022
Meeting consumer expectations
along gastronomical and regional
lines are key to enhancing the reach
of plant-based products.
By Agatha Wong
The 2022 edition of FHA – Food
& Beverage saw the launching
of the Alternative Proteins Asia
(APA) showcase, which highlighted
the latest and most exciting
developments in the alternative food
scene. Ranging from plant-based
nuggets to vegan eggs, visitors were
treated to innovative experience
demonstrating the future of protein.
Amongst the many participants of
the showcase was Next Gen Foods,
whose plant-based product, TiNDLE,
was prepared in a pop-up food truck
as samples for curious tastebuds.
“It’s great to see the industry coming
back together after around two
years. There is a great presence of
plant-based meat [at FHA – Food
& Beverage], and it’s great to see
that the category is not only getting
bigger, but also better,” commented
Marc Jolly, vice-president of
business development for APME at
Next Gen Foods. “And that is really
what we are trying to do at TiNDLE
— that is, saving the planet from
a food consumption perspective;
and making it a pleasure, not a
pain. What consumers are looking
for in TiNDLE is the taste, the
texture; they’re looking for nutrition,
they’re looking for affordability.
And it’s great to see the evolution
of things right here at FHA.”
Launched 18 months ago in
Singapore, TiNDLE has since reached
over 50 global cities including Hong
Kong, Macau, Kuala Lumpur, and
the UAE. The company’s nineingredient
blend is aimed not only
at the discerning consumer who
wishes to leave a more sustainable
imprint in their dietary choices,
but also chefs who are making the
transition to an environmentallyfriendly
alternative. With that,
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
ON THE TABLE
33
FHA – Food & Beverage serves
as a jumping point for Next Gen
Foods to put TiNDLE on the radar of
prospective business opportunities.
“The big focus of this show is
connecting with food service players:
restaurant and bar owners, chefs,
procurement managers; having
them taste our product and having
conversations about how we can
add value to our menu and their
business. That’s really what we
want to do at FHA,” said Jolly.
THE APAC TARGET
More crucially, as one of the largest
food and beverage trade shows in
the region, FHA – Food & Beverage
brings in an ocean of opportunities
for food companies to interact with
an Asian audience. In light of rising
consumerism and growing affluence
in the Asia-Pacific region, there
is great potential for plant-based
companies to tap into a market
that is hungrily reaching out for
unique gastronomical experiences.
Jolly commented: “Of course,
consumer pool and adoption
are not as big here yet as North
America and Europe, though we’d
certainly like it to be. There’s a
recent study by Kerry where they
surveyed 3,500 consumers across
10 different countries from APAC,
and the results show that 63% of
them were interested in plant-based
meat. This demonstrates that there
is potential for things to change
quickly. The key for that is how we
can change the consumer pool:
“First, we have to change the
perception of plant-based meat,
and sometimes there has been a
negative perception of plant-based
meat as lacking a few dimensions
that consumers are looking for. Our
raison d’être is that consumers love
meat not because it comes from
animals, but in spite of it. What they’re
looking for is the taste, texture;
the availability, versatility. Hence,
we are focused on hitting those
dimensions that can offer a meat-like
experience for that consumer pool.”
More than that, the existing
vegetarian culture is Asia can set the
stage for broader development of the
plant-based market. As mock meats
and konjac products are familiar to
local consumers, there is room for
alternative proteins to take root.
“What’s useful is that there is already
a big familiarity with soy, which is
our base ingredient. In that sense,
it makes the conversion a pleasure,
not a pain,” acknowledged Jolly.
FURTHER RESEARCH
Tapping into the rising demand
for plant-based options in the
region, Next Gen Foods will be
furthering its innovation pipeline
in Singapore with the building of
an R&D centre in Singapore, as
part a large food-tech innovation
hub under the Temasek Group’s
Asia Sustainable Foods Platform.
“As part of that, we’re always looking
at how we can make our product
relevant, with our state-of-the-art
research and innovation. What we
find is, with our core product TiNDLE,
which is malleable and allows chefs
to work with it and season it, we can
work with chefs and food service
partners to take that core product,
and turn it into steaks and dumplings.
“That being said, we’re also launching
new products at FHA — our nuggets
and patties — using our same TiNDLE
core and putting it into a format
that is pre-coated and pre-formed,
so that they are easier to use for
food service operators depending
on the level of complexity they wish
to have in their operation. When
we develop our product, we very
much kept in mind the Asian palate.
When you look at a market that
is as sophisticated as Singapore,
consumers here really expect the
best. Thus, we think about everything
when going into the design of
TiNDLE, and Lipi, our unique and
proprietary ingredient; and how we
can satisfy the consumer palate.”
With these developments, Next
Gen Foods appears poised to
continue their journey as one of
the key figures in the plant-based
market, meeting their company’s
mission to “make saving the planet
easy, enjoyable and delicious”. For
one, the gathering of other plantbased
companies at FHA – Food &
Beverage Asia is a signal for positive
changes in the food industry.
“it’s great to see the plant-based
meat category growing. We’re all
in this together — our core mission
is to rapidly transform the global
food system. This is why we’re
betting on plant-based, because
we see that as the technology
that is easily scalable. Our goal
for this show is connecting to as
many food service providers as
we can, having them taste our
product, and co-creating together
to find excellent recipes.” FBA
From katsu to satay, TiNDLE
can be moulded into a variety
of dishes for chefs
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
34
ON THE TABLE
Ginkgo Bioworks
and the cell-based initiative
Founded in 2008, Ginkgo went public last year with over
$1.6bn in proceeds to build a platform for customer to
program cells as easily as programming computers. Food
& Beverage Asia speaks with Sneha Srikrishnan, director of
growth at Ginkgo, to find out more about the company’s
technology, insights, and its solutions for the alternative
protein scene.
How is Ginkgo’s technology
optimised to develop yeast
strains and protein production
processes, in light of a rapidly
changing global food system?
How can alternative producers
remain vigilant and prepared,
to meet said rapid changes?
Sneha Srikrishnan: Ginkgo offers
our partners solutions ranging from
developing new chassis strains to
meeting functionality goals for food
ingredients. Ginkgo’s “Foundry” and
“Codebase” approach provides
customers with solutions, supported
by scientists, automation for high
throughput experimentation and
operational teams to guide the
development all the way through
deployment.
Sneha Srikrishnan
is the director of
growth at Ginkgo
Bioworks
Ginkgo recently launched its Cell
Development Kit (CDK) early this
year, with an offering in the protein
production space. The CDK modules
are our way of providing technical
services within a standard deal
structure that is easy to navigate.
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
ON THE TABLE
35
There are four primary modules
we are offering: (1) discovery of
novel proteins via metagenomic
sourcing; (2) prototype and sample
development from a proof-ofprinciple
chassis (Pichia, Aspergillus
or E. coli); (3) optimisation of strains
for commercial production; and (4)
scale-up and process development.
In addition, Ginkgo continues to
focus on pushing the performance
of chassis strains, developing
new capabilities and employing
tools including DNA synthesis,
next generation sequencing,
proteomics, transcriptomics,
metabolomics, protein purification
and characterisation to aid
alternative food markets.
One important aspect of alternative
food is that replacement ingredients
often need to compete with their
meat or dairy counterparts in terms
of not just taste and formulation but
also cost, functionality and nutritive
value. With continual expansion of
Ginkgo’s Foundry and increase in
the throughput of our automation,
our costs have reduced by 50%
each year for the last six years, with
the exception of 2020 during the
COVID-19 pandemic. We believe
that we can now engineer biology
at 1/10th the cost of performing the
same work by hand, and in a few more
years this will drop to 1/100th the
cost. We believe that Ginkgo’s platform
can be a powerful solution to quickly
evaluate feasibility of an ingredient
that is both scalable and functional.
Ginkgo’s website states that its
“foundry can be easily repurposed
to create additional food
products, thereby shortening
the time-to-market for each
new product”. Can you elaborate
more on the significance of a
reusable foundry, and how might
this change the playing field in
terms of product development
in alternative proteins?
Srikrishnan: At Ginkgo, our mission
is to make biology easier to engineer
so that companies can leverage
the power of biology to grow
products. We are specialists in cell
programming and drawing parallels
to the binary code for computers,
we help companies program the
genetic code in microorganisms.
Fig 1 describes Ginkgo’s platform
and how we work with our
customers. In developing a new
project for a customer on our
platform, we determine their product
specifications, design a program
suited to their need, and execute.
The more we execute on programs,
the more we learn about the genetic
code, thus gaining efficiency with
each generation of programs
using a better baseline to start.
We leverage automation across
virtually all laboratory operations
in our Foundry to make our work
faster, cheaper, more reproducible,
and are able to perform thousands
of experiments in parallel with
specialised scientists focused
on analysis and automation.
We have also created and continue
to expand our Codebase, which
Fig 1: Ginkgo Bioworks’ platform takes
customers from the cellular level to
their desired solutions
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
36
ON THE TABLE
is our repository of validated, reusable
genetic parts, chassis strains - and
our accumulated knowledge of how
to use them - in other words, data
and knowledge accumulated from
each project provides a learn cycle
for the next generation of projects.
Engineering biology is complicated. We
need a holistic, systems mindset to get it
right, especially when no one approach
is likely to be sufficient. We have an
extraordinary group of scientists and
engineers with specialised skills dedicated
to creating solutions for our customers.
When Ginkgo develops a solution to
a specific problem, we parallelly learn
from the thousands of experiments run
in the process of strain development.
Deepening our understanding of
bottlenecks within strain metabolism
and process requirements enables us to
improve our methods or to pivot strategy.
Each round of product development
therefore opens up a solution space for
similar products, providing Ginkgo with
a vantage point for rapidly navigating to
a distinct solution for each customer.
throughput screening technology and strain
development expertise, Ginkgo scientists
work closely with customers to support
scale-up of fermentations and sample
generation. From prototype development to
commercial strain development including
process optimisation, Ginkgo's approach to
organism engineering and fermentations,
provides a launch pad for customers who
are looking to formulate and develop new
foods in the alternative food space.
As the alternative protein industry
grows with more companies
entering the market, what are the
challenges that you think companies
might face in terms of product
differentiation? More crucially, how
might biotechnology, or other forms
of food tech and science, continue to
deliver novel products to consumers?
Srikrishnan: Alternative proteins offer
a tremendous opportunity to provide
differentiated product offerings. Creative
solutions resulting from novel proteins,
texturising ingredients, lipids, fatty acids and
combinations thereof can provide a plethora
of possibilities within the formulation,
application and taste profile of foods.
synthetic biology can be a great way
to explore novel ingredient discovery
and/or functionality improvements
in a single ingredient that can in
combination with creative formulation
provide a range of distinct solutions
to the alternative protein industry. The
cautionary note here would be to look
carefully into not just the differentiated
taste profile but also the economics
of the solution being developed, as
true competition is not within the
alternative food production, but with
their meat or dairy-based counterparts
and a time-tested taste/cost footprint.
When demand is high, collaborations
between synthetic biology, cellular
agriculture and plant-based ingredients
may be an exciting opportunity to
develop new formulations of flavours,
textures and taste profiles. FBA
What were the approaches the
Ginkgo team took to creating a
solution for ingredients in the
alternative protein space?
Srikrishnan: Ginkgo has developed
unique expression systems that can
produce proteins at high levels and are
capable of fermentation to high cell
densities for production. In addition to high
Let us take the tomato as an example here:
there are several varieties of tomatoes,
several ways to treat and formulate them.
Ultimately, these combinations lend
different flavour profiles to a range of
products. Although a key ingredient is the
same, several competing brands exist in
the market that each utilise the tomato to
their own preference. Drawing parallels,
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
ON THE TABLE
37
Not a small fry: Belgian
potatoes take centre stage
Despite fuelling challenges from climate change and the global
supply chain, Belgium has emerged as a significant player in the
potato production sector, bringing its cultivation and culinary
expertise to the rest of the word
By Agatha Wong
Beloved around the world, the humble fry
can be found across various dishes, be
it a side to the main course or a mid-day
snack. And while some may refer to it as the
French fry, the term is in fact a misnomer. It
was said that American soldiers christened
the slices of fried potatoes as such after
discovering it in Belgium, which considers
French one of its three official languages.
Since then, Belgium has gone on to become
a significant player in potato exports, being
the top global exporter of potatoes in 2021
at 53.7% of its total shares. While the
pandemic has made an understandable
dent in its performance, demand for
the root vegetable remains strong. This
is in lieu of competition from countries
such as Canada and the US, whose
potato production is centred slightly
more on meeting domestic demand.
“Belgian potatoes have a natural and wellmonitored
cultivation process, with highquality,
certified seeds which make their flesh
tasty and give it a natural yellowish colour,
removing the need to add dyes for the goldenyellow
colour,” shared Hartwig Moyaert,
project coordinator at Flanders’ Agricultural
Marketing Board (VLAM). “From raw product
to processing, packaging and transport, the
Belgian potato chain takes optimal care of
its potatoes and fries, backed by the most
exacting procedures and quality standards.”
The origin of these potatoes can be traced
quite literally to its roots: Belgium is situated
in the heart of Europe’s potato cultivation,
38
ON THE TABLE
where it receives a combination of fertile
soil and favourable climate for a wide
range of potato varieties. This has enabled
the country to enjoy the world’s highest
average yields; and in tandem with
export figures, one of the leading players
in the frozen potato export industry.
CONTINUOUS RESEARCH
However, ideal geographical conditions
serve only as the basis for Belgium’s potato
production scene. According to Moyaert,
Belgian growers’ high craftsmanship and
high-tech supply sector contribute to their
high-quality potato production, forming the
basis of all processed potato products.
“The Belgian potato processing industry
incorporates the most modern environmental
and sustainable European technologies and
quality systems. Continuous investments
and technological innovations keep the
sector at the forefront, resulting in new,
higher-performance equipment and
automation, storage capacity expansion,
enhanced food safety, high-quality
products and new packaging concepts.
Additionally, farmers, processors and
traders combine years of expertise with a
scientific approach and thorough research
and development,” said Moyaert.
He raises two examples where Belgian
farmers have utilised innovative
strategies to cultivate better potato crops:
WatchITgrow and Belgian Fries Pilot.
WatchITgrow is an online platform to
support growers to monitor arable crops
and vegetables in view of increasing yields,
both qualitatively and quantitatively.
WatchITgrow uses various types of data
starting with satellite data combined
with weather data, soil data, IoT data
and field data provided by the grower.
On the other hand, The Belgian Fries
Pilot is an investment project with a pilot
line for coating, baking and degreasing
potato products, followed by oil recovery.
Co-creation through collaboration with
knowledge institutions, companies and
other stakeholders with consumer feedback
leads to innovative potato products
and potato processing processes.
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
The pilot focuses on research in innovative
processing with a focus on Industry
4.0 (for example, data collection with
inline sensors), valorisation of secondary
flows and efficient use of energy. In the
potato production process, innovation
in sustainable processing at the frying
stage is important to keep up with the
growing demand for potato products and
to strengthen Belgium as the market leader
in processed potato-based products.
UPCOMING CHALLENGES
While market demand for potatoes is
projected to grow in the years ahead
thanks to changing consumer preferences
— ranging from increased impulse
purchase, gravitation towards foods with
longer shelf life, and inclination for more
accessible and affordable products — there
are challenges lined up for the sector.
The most cogent of these issues will be
climate change. As summers in Western
Europe are becoming hotter and drier, this
has had an adverse effect on the quality and
quantity of potato production. Potatoes are
getting smaller and the yield per hectare is
lower, according to Moyaert. This is further
compounded by rising energy costs and
labour wages brought on by rising inflation;
alongside an issue with finding suitable
personnel for the production process.
More than that, the war in Ukraine has
impacted wheat production. While this might
seem an adjacent issue, this has certainly
pushed some farmers to change their crops to
wheat, reducing the availability of potatoes.
To support potato farmers and producers in
these dire times, Belgium facilitates close
cooperation between food companies,
universities, scientific institution, and the
government. These efforts include pilot
plants, bio-incubators, federations, cluster
organisation, knowledge centres, university
research groups and the provision of
transport infrastructure, Moyaert supplied.
ACROSS CONTINENTS
VLAM is providing general promotion of
Belgian processed potato production under
its "Go for Gold" campaign, which unites
Belgian producers under a common PR
umbrella.
Moyaert said: “Belgian exporters are
expected to meet their 33.3% worldwide
share in Singapore. While its market share
in Singapore was 7% in 2021, VLAM has
a three-year 2022-2024 B2B promotion
campaign plan to increase it and to promote
Belgian frozen potato products in the
region. The promotion campaign includes
trade fairs participations, network events,
PR campaigns, online/offline advertising
in Singapore, Japan, Korean and China.”
Most recently, Belgian fries took the
spotlight at this year’s edition of FHA Food
& Beverage Asia, held in Singapore. With the
tagline “Go for Gold” highlighting the visual
characteristics and quality of Belgian fries,
visitors could experience and taste the hard
work of the country’s potato producers.
During the event, Moyaert and Nathalie
Surmont, Trade & Investment Commissioner
for the Embassy of Belgium, shared the
indelible cultural significance of fries in
Belgium, as well as the prominent identity
of the Frietkoten stands found all over the
country. These small eating house selling fries
can be found everywhere and are ingrained
in Belgium’s daily cuisine, in the streets,
and their culture, said Moyaert, bearing a
resemblance to Singapore’s hawker centres.
With these continuing efforts to further the
reach of Belgian fries and potatoes globally,
there is no doubt that demand for this sector
will continue to grow in the years ahead. FBA
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
40
PROCESSING AND PACKAGING
Driving
sustainability
in the edible oils
and fats industry
In this day and age, where
sustainability is top of mind for
customers and consumers alike,
how do process efficiency and
technology intersect to reduce
carbon footprint and improve
food safety? Jakob Helms, CEO
of JJ-Lurgi, the life sciences joint
venture of Jebsen & Jessen Group,
shares insights on the latest
sustainability challenges and
solutions.
Across the globe, oils and fats play an
important part in the commodity market
on which many key sectors depend. This
rings especially true in the South East
Asia region, which is well known for its
production and export of edible oil and
modified fat by-products such as cooking
oils, butter and margarine, among others.
In particular, palm oil is one of the most
dominant and efficient oils in the world, with
Indonesia and Malaysia producing 84% of the
global supply*. Palm is the highest yielding
crop for cooking oil and arguably the most
sustainable option, requiring between four
to 10 times less land area to get the same
amount of oil yield compared to other crops*
like soybean, coconut and sunflower.
Discussions surrounding the environmental
impacts of edible oil production, such as loss of
land area, deforestation, wastage and carbon
footprint, have given rise to the due need for
sustainable practices. In particular, this is due
to increased awareness of environmental,
social and governance (ESG) concerns in
capital expenditures as a key point in making
investment decisions; a desire to improve
operational efficiency in terms of utility
consumption and manpower; an adherence
to legislation; and a growing preference for
safe, pure and organic food products.
Customers have been looking to improve
their practices by getting to the root of the
environmental impact of the oil and fat
refining process.
CURRENT SUSTAINABILITY
CHALLENGES
Diesel, wastewater, and heat are essential
to current oil production practices, but
they create waste and emissions, and take
up significant energy and manpower.
For example, during the processing of edible oil,
deodorisation is a steam-distillation process for
the removal of free fatty acids and undesirable
odours and flavours, and the burning of diesel
is necessary to generate steam to heat the
oil and perform the deodorisation process.
This typically leads to increased operating
expenditure, as well as sulphur emissions.
Many vacuum systems within the plant
require steam to run, and the amount of
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
PROCESSING AND PACKAGING
41
water needed to cool the systems often
leads to the generation of wastewater. To
avoid biodiversity damage caused by the
contamination of rivers and streams, huge
investments in large wastewater treatment
plants are needed, leading to additional
space, energy and manpower requirements.
Besides being conscious about the amount
of energy needed to refine the oil that
consumers see on supermarket shelves,
edible oils and fats refiners also find great
importance in ensuring product safety and
purity. Recently, there have been increasing
concerns surrounding the formation of
contaminants — such as 3-monochloropropane
diol (3-MCPD) and glycidyl esters (GE) —
during the refining of heat-processed food oil.
ADDRESSING THESE NEEDS
JJ-Lurgi is proud to work and partner with
customers who are committed to ensuring
long-term sustainability in their plants, and
finding a balance between protecting human
health and the environment. As part of the
Jebsen & Jessen Group, and a joint venture
with Air Liquide, we continually adapt and
localise our German technologies to meet
the specific needs of our customers.
In the palm oil industry, JJ-Lurgi seeks
to offer good value to our customers in
the form of more efficient plants, to drive
the palm oil industry locally and around
the world through sustainable processing
methods. Over the past ten to 15 years,
through innovation and adept application
of new and old technologies, JJ-Lurgi has
reduced the diesel consumption in our plant
design by over 30% — leading to savings of
one ton of diesel per ton of oil produced —
and we plan to become greener and more
efficient with our solutions and technology.
For example, our VertiFLO Economiser for
refining plants is designed to maximise
heat recovery between refined and
bleached oil. With the best heat recovery
under vacuum in its class, it leads to high
savings in fuel consumption for heating.
As no sparging steam is required for
agitation, there is no steam consumption;
this is the only economiser under vacuum
to have this feature. The short retention
time of oil within the economiser also
minimises the formation of process
contaminants such as 3-MCPD and GEs.
To mitigate the number of contaminants
formed during the oil refining process,
JJ-Lurgi offers multiple process solutions
such as oil washing, double refining, as
well as post-stripping, that are capable
of reducing 3-MCPD and GE to their
respective safe limits for consumption.
Beyond heat recovery, another aspect of
moving towards sustainability would also be
to reduce steam and hexane consumption.
Through the installation of our Twin-Track
Sliding Cell Extractor capable of multi-seed
extraction in our largest extraction plant
project, we helped our customer achieve a
20% and 30% reduction in steam and hexane
consumption, respectively, compared to
plants of similar scope. With a mild vacuum
technology that reduces hexane in wet
meals and live steam consumption at the
desolventising, toasting, drying and cooling
(DTDC) stage, this extractor has a capacity
of over 5,000 tonnes per day, maximises oil
extraction and increases energy efficiency.
Another extraction technology includes the
Waste Water Steam Generation System,
which converts wastewater generated
in the process into usable live steam for
the DTDC stage. With no effluent from the
process plant, no additional wastewater
load for water treatment is generated.
Using our technology, we are able to help
biodiesel plants adopt a zero-wastewater
approach. In this case, water used for methyl
ester washing is recovered in the glycerine
water evaporation unit and recycled once more
for washing, thus closing the wash water loop.
MOVING FORWARD
The journey towards sustainability does not
stop here. Be it through incremental changes
to individual processes, or a complete relook
at plant designs on a larger scale, the industry
needs to keep balancing process efficiency
with lower energy consumption and emissions.
Today, R&D is a mainstay in keeping abreast
of engineering solutions. One aspect that JJ-
Lurgi finds much promise in includes closer
collaboration with universities and clients,
and we look forward to further improving
our innovations with sustainability as the
mainstay. As societal and industry demands
continue to shift towards more sustainable,
efficient and healthier options, businesses
with the right engineering and technology
partners will be able to ride the wave and
position themselves for the future. FBA
* References are available upon request
The Twin-Track Sliding Cell
Extractor uses a mild vacuum
technology that reduces hexane
in wet meals and live steam
consumption
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
42
PROCESSING AND PACKAGING
The conveying
systems transforming
the food industry
Conveyors form an integral part of ensuring
that products are transported smoothly
efficiently.
Food processing has become highly automated
and the equipment used increasingly
sophisticated. Industry leading conveying
solutions have transformed the food
processing industry and are at the heart
of any truly efficient production line.
Modern conveying systems are now designed
with a range of different technologies
to help move the product through the
processing line and connect all the critical
process points. Each of these technologies
has specific characteristics which are
purposefully designed: to ensure gentle,
efficient transport of product and keep
the production line running smoothly.
HORIZONTAL MOTION CONVEYORS
AND FEEDERS
Horizontal motion conveyors have emerged
over traditional vibratory/shaker conveyors
and now account for most of the nonprocessing
sanitary conveyors used in
French fry and potato chip applications.
The FastBack range has become one of the
industry’s leading solutions for processors
aiming to achieve faster product travel rates
and maximised product distribution efficiency.
The innovative series of product handling
solutions from Heat and Control includes
the FastBack modular drive technology,
which was designed by a NASA engineer and
includes a variety of feeding, proportioning
and laning conveyor solutions.
FastBack conveyors use a patented drive
system to produce the slow-forward,
fast-back horizontal motion which
has transformed the product handling
market and made it the conveyor of
choice for challenging products like
fries, snacks, fresh chicken, cookies,
candies, and many other food products.
Conveying product during processing
can damage product, disrupt its coatings,
and expose it to contamination. The
ideal conveyors are both gentle and
powerful, leaving product undamaged,
coatings intact and uncontaminated.
FastBack’s patented motion technology
improves finished product quality; by
eliminating product breakage, reducing or
eliminating seasoning and coating falloff
and reducing sanitation down-time.
Sanitation is a fundamental part of
the FastBack design. A fully enclosed
stainless steel, fan-cooled motor package
is external to the drive, and completely
sealed in an IP65-rated enclosure; making
it ideal for washdown environments.
FastBack can deliver twice the product travel
rate of comparable conveyors and has the
fastest travel rate of any horizontal motion
conveyor. This makes it ideal for high volume
production and this conveyor’s ability to
convey hard-to-handle products — while
being energy efficient, quiet and versatile —
continues to earn it great market success.
Ideal applications include: snack foods,
French fries, frozen fruits and vegetables,
confectionery, cereal and pet food.
PROPORTIONAL DISTRIBUTION
WITH SUSTAINABLE BENEFITS
On the production line, a proportional
distribution system is used to achieve
consistent (and continuous) feed of
the product from distribution conveyors
to weighing and packaging stations.
Proportional, granular feeding helps
keep product uniform and improves
the packaging process.
The FastBack Revolution Gate is a
groundbreaking proportional distribution
system which uses unique cylindrical outlets
that rotate to divert a proportional portion of
product. This is such that the main product
supply can continue to flow; as it allocates
amounts to an individual weigher/bagmaker.
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
ACCUMULATION
Industrial solutions for accumulation
let the processing and packing area
run without interruption. Accumulation
systems temporarily store product, or
keep it moving in a steady flow to and
from processing and packaging areas.
This improves full line efficiency by
managing output from high volume
processing systems (such as fryers
and freezers) until the time is right to
deliver it to downstream equipment.
These systems also allow an operation
to reduce the waste and product
degradation caused by sudden packaging
room stoppages or slow-downs by
providing a temporary place to hold
product rather than discarding it.
TEMPORARY PRODUCT STORAGE
AND ON-DEMAND DELIVERY
The MinuteMan Accumulation Conveyor
is a great example of a gentle system
which provides an accumulation buffer
between processing and packaging. This
style of conveyor is designed to reduce
breakage and protect quality of the
product. It provides temporary storage
for products and on-demand delivery
at the manufacturer’s discretion.
A gentle, innovative design allows the
FastBack gate to divert product without
creating a single pinch point and typically
reduces product breakage by 4% or
more. Sustainability is a key objective
for food processors today and industry
leading equipment is designed with
energy efficiency in mind. While conveying
systems typically account for a very small
percentage of overall factory energy usage
(less than 1%), global uncertainty and the
ongoing impacts of the pandemic is seeing
every area scrutinised for efficiency.
Advanced, electrically driven accessories
such as the FastBack Revolution Gate
are a viable alternative to pneumatic
gates, while using four times less energy.
This gate system is the industry’s safest
and only truly proportional gate which
prevents product breakage and eliminates
maintenance-heavy pneumatics.
The minimal drop heights and soft,
vulcanised belts on this type of conveyor
allow it to handle even the most delicate
products with care. Ideal applications
include: potato chips, tortilla chips, delicate
snack foods, crackers, cookies and candy.
COMPACT SYSTEMS FOR WET
AND DRY ENVIRONMENTS
An example of a more compact style of
accumulation conveyor is the SwitchBack
Accumulation conveyor. The spacesaving
style of this conveyor facilitates
trouble-free accumulation in both wet
and dry environments. It has a design
which requires no gates or pneumatics
and uses the world’s simplest drive. Few
moving parts mean there is no need
for preventative maintenance. This
style of conveyor is commonly used by
processors of potato chips, tortilla chips,
delicate snack foods and frozen meats
and poultry. FBA
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
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PROCESSING AND PACKAGING
Coffee: Delicious and
eco-friendly packaged
Sustainable solutions for mono-material films and
vacuum technology by Syntegon Technology can
offset environmental concerns surrounding coffee
cultivation.
Few luxury foods have endured in its
popularity as coffee. People around
the globe enjoy the versatile beverage.
Consumers not only value delicious
coffee but are growing increasingly
concerned with the product’s
environmental impact, and that largely
depends on its packaging waste.
Thus, alternative packaging concepts
that protect the planet just as well
as coffee beans are on the rise.
Sustainable packaging has swiftly
gained awareness in Asia in recent
years. Here, coffee has not only
been grown for several centuries
and exported all over the world;
it is also becoming increasingly
popular among Asian consumers,
especially with young people.
In Indonesia, for example, the
domestic coffee consumption has
quadrupled since 1990. For 2019 and
2020, the country has consumed
4.8 million 60kg bags of coffee 1 .
With these increasing quantities
in mind, consumers demand for
eco-friendlier concepts to balance
Through the complete removal
of oxygen from the inside of the
packaging, vacuum packs can
make an important contribution to
sustainable production
Separate vacuum chambers in the high-speed packaging machine PKD enable coffee manufacturers to reduce headspace effectively
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
PROCESSING AND PACKAGING
45
Syntegon’s PKD is a high-speed vacuum packaging solution for producers seeking environmentally friendly alternatives
out environmental factors of coffee
cultivation, leading to an increasing
engagement of manufacturers in
developing sustainable solutions.
RECYCLING AS SUSTAINABLE
OPPORTUNITY
To offer consumers environmentally
friendly packaging alternatives and
meet stricter legal regulations in
several countries, manufacturers
are reviewing the lifecycle of their
products, including end-of-life
processes for packaging. Many
manufacturers focus on recyclable
packaging materials to comply
with the principles (reduce, reuse,
and recycle) of a circular economy,
each of them aiming at decreasing
environmental impact and avoiding
fossil-based packaging materials
such as multi-layered plastic films.
While conventional plastics, such
as polyamide and polyethylene
terephthalate, guarantee high product
protection, they also pose severe
environmental challenges as they are
difficult to recycle and often require
thermal recovery. In contrast, polyolefin
mono-materials, such as polyethylene
and polypropylene, are fully recyclable
via well-established recycling streams
in many countries. Some Asian
countries, such as Singapore, have
already recognised this potential
in environmental protection and
are gradually expanding: In 2021,
Singapore's overall recycling rate
improved from 52% in 2020 to 55%
in 2021, according to figures from the
National Environment Agency (NEA).
Thus, recycling rates of most waste
streams, including that for plastic and
food waste, were higher than in 2019 2 .
MONO-MATERIAL REQUIRES
ADJUSTED PACKAGING
PROCESSES
Shifting to mono-materials
comes with many advantages.
This shift also requires flexibility
and requires manufacturers to
rethink conventional packaging
processes, including the adjustment
of existing equipment. Alternative
materials have different processing
specifications and parameters
than composite films. They are, for
example, more heat-sensitive and
require adapted sealing technologies,
such as innovative heat sealing.
Machines need to be retrofitted to
handle recyclable mono-materials
without compromising on production
efficiency or product quality. Leading
equipment suppliers like Syntegon
offer dedicated solutions such as
retrofit kits or new packaging systems
that allow manufacturers to process
different packaging materials on
the same machine. Moreover, the
packaging experts from Syntegon
support brand owners in analysing
their individual requirements for
packaging materials. Thanks to tests
under near-production conditions,
it is possible to develop the optimal
solution for each application.
FOCUS ON PRODUCT
PROTECTION
Besides implementing the optimal
material processing parameters, a
deep understanding of the product
requirements is crucial. Coffee is
particularly sensitive and needs to be
protected from light, oxygen, water
vapour, and mechanical stress during
transport. Polyolefin mono-material
packaging is especially suitable since
it provides a highly protective barrier
layer that preserves the complex
aroma and protects the coffee from
spoiling. The film’s duplex or triplex
layer structure allows for creating
a coffee packaging solution that is
both robust and easily sealable while
offering valuable sustainability benefits.
An example for the implementation
of mono-material food packaging
in the coffee sector is the PMX
packaging machine for ground
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
46
PROCESSING AND PACKAGING
coffee and whole beans from Syntegon.
The machine processes recyclable monomaterials
and reduces energy and material
consumption through integrated condition
monitoring. Its modular concept enables
manufacturers to react quickly to changing
market requirements and customer needs.
VACUUM PACKAGING PROTECTS
PRODUCT AND ENVIRONMENT
Apart from switching to mono-materials,
vacuum packaging is another option
for more sustainable coffee packaging.
Oxygen is completely removed from the
inside of the packaging. This extends the
product’s shelf life, especially in hot and
humid climate zones in Asia, and effectively
saves CO2 during transport. The tightly
packed and sealed vacuum packs make
it possible to store more packages in a
smaller space, optimising logistics processes
and reducing carbon footprint during
transport. Furthermore, vacuum packaging
minimises overall film consumption.
Thanks to its smaller headspace, less
film is required to pack a batch of ground
coffee compared to a soft bag.
However, there are some challenges to
consider with vacuum packaging: film
strength, sealability, and processing
properties can influence the overall
packaging quality if the processing
technology is not adjusted accordingly.
For example, all-PE and all-PP films prove
to be particularly sensitive to heat and
deformation, calling for protection against
radiant sealing heat and fine adjustments
of sealing parameters. Furthermore, the
films must ensure mechanical resistance
to prevent punctures that could affect
product quality. Mono-material films require
a certain stiffness for the same reason.
FUTURE-PROOF SOLUTIONS
Syntegon's PKD high-spead vacuum
packaging machine presents a solution with
a sealing system for a range of film qualities.
Like other high-speed vacuum packaging
machines from Syntegon, it can also treat
the packaging film antistatically via ionising
bars to prevent coffee particles from sticking
to the inner wall of the packaging and
affecting its tightness. The machine works
with mandrel wheels and forms, fills and
seals up to 130 vacuum packs per minute,
offering an advantage in terms of speed.
With the PMX and the PKD coffee packaging
equipment, Syntegon has developed two
solutions that enable coffee manufacturers
to switch to more sustainable packaging
concepts for their sensitive products.
Through its expertise and cooperation
with film suppliers, Syntegon can
preserve the delicious aroma of coffee
and increase its environmental impact,
even in the challenging hot and humid
climate zones in parts of Asia. FBA
REFERENCES
1
Indonesia: coffee consumption total 2020,
Statista
2
Overall Waste Generation And Recycling Rates
Increased In 2021 As Economic Activity Picked
Up, NEA
The PMX is composed of individual modules which make dosing
and closing stations as well as the machine design individually
configurable
All stations of the PMX are designed to process recyclable packaging
materials and valves made of mono-materials such as polypropylene
or polyethylene, ensuring sustainable value creation
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
PROCESSING AND PACKAGING
47
New brewery
in Pittsburg completely
delivered by GEA
Pittsburgh Brewing Company returns to producing
its own beer using GEA technology
Pittsburgh Brewing Company in Pennsylvania,
USA, has returned to brewing its popular
beers independently. For this purpose, it
has invested in a new brewery featuring
GEA technology. As a greenfield project,
GEA's brewing experts designed and
developed the complete process chain,
from brewhouse to cold area and bottling.
Installation began in August 2021 and
was completed one year later.
“Doing all the brewing ourselves from now
on is a big step. The learning curve is huge,”
said Todd Zwicker, president of Pittsburgh
Brewing Company. “We relied on GEA, and
today we are proud of our iconic brewery
— a project that we managed to complete on
time thanks to GEA, despite the pandemic
and supply chain situation. We want to be
a beacon project for our region with the
participation of the local community.”
former brands will be revived and
new ones created. The capacities can
also be used by other breweries.
“We want to add weight to our brands,
but focus on our local core sales
region,” Zwicker explained. Pittsburgh
Brewing currently delivers 90% of its
production volume to West Virginia,
Ohio, Pennsylvania and Maryland.
REVIVAL OF IRON CITY BEERS
The 160-year-old Pittsburgh Brewing
Company is known for its popular lagers, such
as Iron City, IC Light and IC Mango, which
were previously produced at other sites.
Pittsburgh Brewing has big plans for its
new production site on the Allegheny
River. Not only will the company increase
core production from the current
100,000 hectolitres of beer per year,
THE TECH BEHIND BRICK WALLS
Pittsburgh Brewing's new brewery is housed
in an old glass factory. The 42-acre property
provides enough space for the brewhouse,
the huge tank farm with 100 BBL brewing
tanks and 500 BBL fermentation and
bright beer tanks, the filling and packaging
plants, and additional retail space. The
new brewery is set to start operation in
August 2022, fully equipped with GEA
machines and components: These include
the GEA COMPACT-STAR craft brewhouse
with five vessels, the GEA MILLSTAR
wet grist mill, a GEA WORTSTAR for wort
aeration, a yeast propagation unit, the
GEA Plug & Win craft centrifuge and other
equipment for cleaning and pasteurisation,
blending, carbonation and bottling.
From this point on, Pittsburgh Brewing will produce its popular lagers, such as Iron City, IC Light
and IC Mango, in this new facility. They had been previously produced at other sites
PLANNING FOR CONSTANT
CAPACITY UTILISATION IN THE
FUTURE
To ensure a reasonable expansion of
its portfolio and annual output, GEA
also prepared capacity planning for
Pittsburgh Brewing that avoids supply
peaks and forms the basis for lower
water consumption in production.
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48
PROCESSING AND PACKAGING
“The most efficient breweries are
those that achieve and maintain
a constant production level with
a high brew frequency at an early
stage,” explained Andreas Holleber,
head of GEA's brewing business.
“The higher the number of brews
and the shorter the brew cycle, the
lower the investment and operating
costs. We help the customer avoid
oversizing the equipment.”
The new plant is designed for modular
growth. Phase one provides for
150,000 hectolitres (about 94,350bl)
of annual output, which will grow
to up to 500,000 hectolitres (about
314,500bl) in phase three. This will
make Pittsburgh Brewing one of the
largest breweries in Pennsylvania.
GEA began installation of Pittsburgh Brewing's new brewery in Aug 2021 and
handed it over to the customer one year later
GEA TECHNOLOGY ALLOWS
FLEXIBILITY AND VARIABILITY
It was particularly important for the
brewing company to design the
plant to be as versatile as possible,
both to change the product range
Pittsburgh Brewing's new brewery is housed in an old glass factory on the Allegheny River. It is fully equipped with GEA machines and
components, including the GEA COMPACT-STAR craft brewhouse with five vessels
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
PROCESSING AND PACKAGING
49
quickly according to consumer
requirements and to make the best
possible use of capacities. The
GEA DICON inline blender is one of
the workhorses in the production
area, which can also be used to
produce soft drinks, for example.
MULTI-FEATURED FILLER
Pittsburgh Brewing also opted for
a multifunctional filling unit: The
combined rinser-filler-capper block
GEA Visitron ALL-IN-ONE allows for
enhanced flexibility and reliability in
the production of small and medium
volumes. With its very small footprint,
it rinses, fills, seals and seams cans
and glass bottles using 64 filling
heads. Brewers can switch between
different bottle and can formats
in as little as 20-30 minutes.
common diatomaceous earth
filtration and cross-flow filtration
with polymer membranes, Pittsburgh
Brewing has invested in the GEA
clearamic BeerFiltration solution.
The plant works based on the
cross-flow principle and is equipped
with pressure-resistant, inert
and extremely durable ceramic
membranes proven in yeast
recovery and fruit juice filtration.
GEA was the first to adapt this
waste-free process for beer filtration.
This technology allows brewers to
transform the complex and originally
cost-intensive filtration step in the
cold area into a cost-effective and
environmentally friendly process. FBA
Images: GEA
WASTE-FREE FILTRATION WITH
CERAMIC FILTERS
Pale lager beers need to be filtered
to achieve a longer shelf life and the
desired clear, lustrous appearance.
As a sustainable alternative to
The building, originally a glass factory on the Allegheny River, provides ample
room for Pittsburgh Brewing to fulfill its dreams. In addition to the brewery,
which has now become reality, a museum, restaurants and distillery are in the
planning stages
At the heart of Pittsburgh Brewing's plant, geared as it is towards flexibility and fast batch changes,
lies the GEA Visitron ALL-IN-ONE filling block
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
50
PROCESSING AND PACKAGING
FPT hosts one-stop food
innovation centre
Understanding the needs of
start-ups and longstanding
food producers, FPT’s latest food
campus will serve the production
process from start to finish.
By Axel Arras, managing director of FPT Group
FPT is building up the largest food campus
in the Asia-Pacific region. The 50-metre
campus is situated at the heart of the
“Kitchen of the World”, and is set to mimic
a full-fledged factory facility. It comprises
of high, medium and low risk zones that
conform to stringent hygiene standards.
FPT’s food campus is also equipped with
the latest food processing machinery and
technology, including the capability to develop
food ingredients, flavours and seasonings;
food producers can experiment to find the
right recipes and that ideal combinations.
FPT’s team of professionals encompasses
master chefs, food scientists, engineers,
project consultants, architects, QA and IT
specialists. Together we provide a range
of expertise, insights, fresh ideas and
latest trends to be leveraged upon for
our full range of farm-to-fork machinery,
technologies and innovative solutions.
one-single-source service eliminates
errors of new development, reducing
start-up costs, integration errors,
traceability complexity and enhancing their
success in this competitive industry.
THE BEGINNING OF FPT’S DREAM
The inauguration of the food campus signals
a new chapter in FPT’s history. The newly
incorporated 14,000m 2 headquarters
in Thailand and the upcoming R&D
centre in Singapore seeks to be an
industrial food academy in the region.
FPT placed emphasis on our team to actively
engage in the needs of our customers.
Through engagement and feedback,
we realised there is an immediate
need for an integrated
one-stop solutions for
testbeds and start-ups. This is especially so
in the post-pandemic era where consumers
and regulators are now emphasising
more on food safety and the latest FDA
smarter food traceability initiative.
Inside our food campus, consumables are
link to our SMART Industry 4.0 intralogistics
system to meet their needs of mandatory
The food campus aims to set a benchmark
for food production, hygiene and safety
standards. More essentially, it seeks to provide
an environment for R&D and creativity to thrive
so as to curate the upcoming food products
in a affordable, safe and sustainable manner.
FPT’s food campus is opened to entrepreneurs
and producers in the food industry. The
company’s team of specialists can testbed
their desired product or dream-factory
before building one. This synergy and
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
PROCESSING AND PACKAGING
51
food traceability. All our i-box containers
are RFID tagged. At the moment when
consumables arrive in the facility, it can be
traced via our smart IoT handling system.
Customers can have a peace of mind that all
ingredients are monitored, including storage
temperature, and processes which they
can even trace from their mobile phone till
final products when fully implemented.
From past experience, FPT understands
the pain points of new start-ups. This is one
of the main reasons we have invested into
our team and the setting up of a showroom
inside a real-life kitchen equipped with food
testing laboratory. We have a collection of 300
types of advance food processing equipment
from all over Europe right in one place. This
includes several specialised production lines
such as frozen/chilled proteins processors for
sausages, meat balls, nuggets, hamburgers,
ready-to-eat products, convenient foods, pet
foods, and soups and sauces. We also have
machines catering to the development
of latest food trends in plant-based
products, clean-labelling, as
well as cultured protein.
Often, we hear that
the top concern of
manufacturers is
the support after all
the fanfare. Beside
our trained service teams, FPT has also
invested into a fully-automated spare parts
logistic centre which houses more than
€5 million worth of spare parts. FPT is thus
committed to supporting companies at the
start-up point, and through their journey
and into their production, offering them the
assurance in producing their food products.
The food campus is not just another kitchen
or exhibition hall. Our vision is to develop
the campus into a global meeting place
for food producers, where they can utilise
our convention and training centres for
brainstorming and interactions, and as an
incubator for the generation of food innovations,
to discover the next disruptive technology.
PARTNERS IN INNOVATION
FPS and FPT’s team of multi-disciplinary
expertise cater to both Greenfield and
Brownfield projects consultancy and turnkey
solutions. Our one-stop single-source services
range from: conceptualising, strategising,
planning, designing, advance food processing
machinery, automation, implementation
and supervision, till final production coupled
with effective after-sales supports.
It all begins from the shopfloor. Over 20 years
of experience in Asia-Pacific have given us
many valuable opportunities to work with
reputable multinational food manufacturers
such as CP group, Ayamas, SATS, and more.
This also includes some major aviation
caterers; winning their trust and support.
We have more than 15 offices spreading
across mainly Asia and Middle East. Beside
Western cuisines, our localised team in each
represented countries are able to understand
the diversity and process of mass-producing
Asian cuisines that need extended shelf life
while still maintaining its original taste.
More importantly, our customers do not need
to scout, trial and error the entire Europe
for the food technologies available in the
market. FPT, having acquired experience
with more than 3000 completed projects,
is constantly upgrading and delivering cost
effective and efficient European technologies
into our technology centre in Asia. Our
customers can be guaranteed integrated,
reliable and sustainable solutions for their
operation all in one-stop single-source
service. This will eliminate the high setup cost,
trial and error, integration issues between
different machinery and platforms, project
delays and, managing various suppliers.
Most essentially, our customers’ product
novelty and innovation confidentiality are
secured at a single point without disclosing
information to various suppliers that can
risk exposure. FBA
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52
FIRST LOOKS
hubergroup Print Solutions relaunches UV flexo portfolio under
iray brand
To meet the growing demand for UV
flexo inks for safe food packaging and
sophisticated non-food packaging and
labels, hubergroup Print Solutions has
relaunched its UV flexo portfolio. In the
course of the relaunch under the iray
brand, hunbergroup has improved the
performance of its products and added
primers, adhesives and low-migration
printing inks, as well as varnishes for
food packaging to its portfolio.
The new UV flexo portfolio from hubergroup
covers a wide range of applications
owners," explained Alexander Blasek,
global project manager of UV Flexo at
hubergroup. "With the help of numerous
laboratory tests, we have therefore
ensured that our inks and varnishes
are deinkable on film and paper.”
In addition, the PMV department
of the Technical University of
Darmstadt certified that the products
can be deinked very well on paper
using INGEDE Method 11.
The iray products cover a wide range of
applications and are characterised by
high scratch resistance, good adhesion,
low odour values and high-yield inks.
In addition, they are designed for fast
printing and rapid finishing. UV-curable
flexographic inks and varnishes for
food packaging are brand new in the
portfolio of the printing ink specialist.
Thanks to intensive research and
carefully selected raw materials, they
meet the hubergroup's high MGA (low
migration and low odour) guidelines,
which have stood for safe application
on food packaging for many years.
"Sustainability is meanwhile, of course,
also a requirement of printers and brand
Blasek added: "At hubergroup, we take a
holistic view of sustainability and want
to drive the circular economy forward.
We are thus continuously working
to further improve the eco-balance
of our products and look forward to
working with customers as well as
organisations who want to shape a
sustainable future together with us." ■
igus polymer spherical ball improves food safety
igus has launched a new standard
with the iglidur A181 plastic as a
spherical ball material for the igubal
food contact (FC) joint system.
laboratory. At the same time, the price
was reduced by 25%, making it easier
for many mechanical engineers to
replace classic metal joint systems.
“Bottling plant, meat-processing machine
or packaging system: manufacturers must
continuously improve their equipment's
robustness and reliability while increasing
the detectability of tiny contaminants,"
said Dennis Steffen, product manager
of igubal spherical bearings at igus.
"We support manufacturers in this
food safety optimisation effort by
continuously developing igubal FC
joint system pillow block bearings, rod
ends and fixed flange bearings.”
The igubal FC joint system housing
is still made of igumid FC — a robust,
corrosion-free plastic that is resistant to
moisture, acids, alkalis and UV radiation.
Recently, however, the spherical ball
inserted into the housing has been
switched from FC180 to iglidur A181, which
features high wear resistance. With the
new material composition, the spherical
ball is up to three times as wear-resistant
on stainless steel shafts as the previous
FC180 version, making movements in the
machine even safer and more reliable.
igubal spherical bearings have been
tested for longevity in the igus test
Unlike metallic spherical bearings,
the igubal FC joint system requires no
external lubricant that dirt and dust can
stick to, forming gooey deposits and a
potential contamination risk. Instead,
igus incorporates a solid lubricant
into the material that is released
automatically over time, ensuring lowfriction,
hygienic dry operation. Both
the housing and the new spherical ball
material are thus compliant with FDA
and EU 10/2011. Both bearing housing
and spherical ball are also dyed blue,
allowing food residue and mould spores
to be quickly identified during cleaning
checks, facilitating optical detection
in the case of machine damage. ■
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
FIRST LOOKS 53
Kosme Barifill Canto: Multipurpose filler for bottles and cans
The Barifill Canto is the only filler offered
by the Krones Group that can handle
glass and PET bottles as well as cans on a
single machine. Krones‘ Italian subsidiary
Kosme is responsible for its development,
construction, and installation.
Thanks to the multipurpose filling valve,
the Barifill Canto fills beer, CSDs, sparkling
water, and sparkling wines in a variety of
can types and sizes plus PET containers
and glass bottles — the latter including
both classic wine bottles and the longneck
bottles used for beer and CSDs.
That allows smaller craft breweries and
wineries the greatest possible flexibility in
container choice without requiring them to
invest in three different filling machines.
To keep the footprint as small as possible,
the respective cappers and seamer are
integrated directly in the filler. Cans will
use a Krones Modulseam, while glass
bottles will use a Kosme crowner. As
an option, the machine can likewise be
equipped to handle plastic screw caps
for PET containers as well as aluminium
roll-on caps or corks. On the filler as well
as the capper(s) and seamer, all parts that
come into contact with the product are
The Barifill Canto can process glass and
PET bottles as well as cans on a single filler
made of stainless steel, enabling reliable
cleaning and ensuring their longevity.
The Barifill Canto’s output range is every
bit as customisable as the applications
it can serve: Depending on the product
and the machine configuration, it can
handle outputs as high as 16,300
cans and 17,000 bottles per hour. ■
XSYS introduces
enhanced
Woodpecker Nevis
surface screening
XSYS has announce a new version
of ThermoFlexX Woodpecker surface
microstructure technology that enables
higher imaging speeds of flat top dot
flexographic plates for standard white
inks. Woodpecker Nevis has the potential
to save on white ink while providing
more contrast and improved colours in
flexible packaging printing. Commercially
available, it is the latest addition to the
Woodpecker portfolio, which also includes
the Sharp, Nano and Replay options
for ThermoFlexX TFxX plate imagers.
Christophe Lievens, global sales director of
XSYS Prepress, said: “In combination with
the ThermoFlexX Multiplate option, which
allows multiple resolutions to be imaged
on the same plate, it delivers a more
cost-effective and competitive solution
that will help printers optimise OEE and
reduce waste.”
The Woodpecker surface screening
solution can control the ink more
accurately as it is transferred from
the anilox to the plate and onto the
substrate. The result is a smoother,
higher opacity ink laydown, sharper
line work, and cleaner screens,
without any of the common printing
defects often found in flexo printing.
Woodpecker surface microstructures
are applied at the imaging stage and is
an adaptable solution that works with
open RIPs. Furthermore, as the pattern
is not embedded in the file, faster data
exchange and computer processing
times can be achieved. This improves
plate delivery times and ultimately
speed to market for brand owners.
Developed to work with higher volume
anilox rollers usually used for printing
with standard white ink on film-based
substrates in flexible packaging,
Woodpecker Nevis consists of three
surface patterns with different levels of
coarseness for the broadest application
reach. While a higher volume anilox
will increase quality and opacity, there
is also the option to decrease the
anilox volume which may consume
less expensive white ink without
negatively impacting the opacity. ■
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
54
FIRST LOOKS
Fructus Meran
maximises sort
performance with
VERYX digital
sorters
In 2020, Fructus Meran turned to Key
Technology and installed their first
VERYX digital sorter. Satisfied its ability
to remove all types of foreign material
(FM) and the right number of defects to
make grade, they purchased a second
VERYX sorter for their solid pack line.
“Before VERYX, we’d been manually sorting
product on our IQF line, but it was becoming
very difficult to find reliable people willing
to do this kind of work, especially for the
night shift. Fluctuations in the quality of
incoming product added to the challenge by
requiring us to adjust the number of laborers
inspecting at any given time. Sometimes,
we’d even have to slow the throughput of
the line to give those workers the time they
needed to adequately inspect the product
flow,” said Peter Theiner, CEO at Fructus
Meran. “Automating with VERYX solved
these problems and more. It’s allowed us
to reduce our labour requirements and
increase our line capacity at the same time
we’re maintaining our high product quality.”
Fructus Meran selected a mid-sized VERYX
B140 sorter to inspect fresh peeled and cut
apples and pears on their IQF line. For their
solid pack line, they chose a high-capacity
VERYX B175 sorter to inspect fresh peeled
and cut apples and pears that will later be
stewed and packed into cans or pouches.
Both belt-fed sorters are fully-loaded
with top- and bottom-mounted off-axis
cameras as well as laser sensors and Key’s
Pixel Fusion detection module to find and
remove the most FM and the right amount of
defects to make grade and maximise yield.
Recognising colour, size, shape and
structural properties, these VERYX sorters
are able to find and remove all types
of FM including glass, rocks, plastics,
insects, extraneous vegetative matter
(EVM) and more, in addition to defects
such as fruit cores, stems, calyx, seeds
and light oxidation. As a belt-fed sorter
that can inspect product in-air with top
and bottom sensors, VERYX achieves
all-sided surface inspection with no
blind spots to optimise product quality.
To maximise sort performance, each
VERYX sorter at Fructus Meran is
integrated with Key’s Sliver Sizer Remover
(SSR) and Iso-Flo shaker. First, the SSR
mechanically removes slivers, fines,
seeds and juice that are inevitably
produced during the peeling, coring
and cutting processes. Mechanically
removing these process-generated byproducts
reduces the sorter’s load, which
contributes to superior sort accuracy.
Next, an Iso-Flo shaker gently spreads
and stabilises product for presentation
to the sorter’s inspection zone, helping
the sorter eject more FM and the right
number of defects without false rejects.
“Of course, every customer wants us
to remove all foreign material and all
critical defects. But other specifications,
such the acceptable amount of minor
defects like tiny brown spots, often
differ from one customer to another.
We appreciate that VERYX allows us to
easily adjust our sort settings to achieve
each customer’s specifications,” noted
Theiner. “Since we supply products to
baby food processors and other qualitydriven
markets like Japan, it’s important
that we can set the sorter to achieve that
customer’s quality standards and then
not deviate. VERYX is a fantastic tool that
helps us keep our customers happy.”
“We’re always looking for new ways to
improve our operations. Automating
inspection with VERYX has helped us
on so many levels,” concluded Theiner.
“Given how tedious manual sorting is,
our workers are happy to be trained
for other jobs. And, by trading human
subjectivity with a digital sorter’s
objectivity, we’re able to improve the
consistency of our product quality at
the same time we’ve enhanced our
yield. Thanks to our VERYX sorters,
we’ve significantly reduced our manual
labour requirements and increased our
throughputs all while — most importantly
— protecting our high product quality,” ■
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
FIRST LOOKS 55
SÜDPACK delivers
Doypack PurePP
SÜDPACK has developed its first practical,
PP-based doypack, which is materialefficient,
entirely aluminum-free and above
all recyclable. It is also polypropylenebased
and therefore supports the
statutory demand for recyclable
packaging with the same functionality.
The structure of the sealing layer
also ensures the simple and efficient
integration of resealing systems, such
as zippers, based on polypropylene
and polyethylene. These are already
available on the market for flat pouches
and doypacks. In short: SÜDPACK’s new
high-performance film not only boasts
outstanding density and sealing properties
for both the folded base and zipper area,
but is also completely sustainable.
When printed using SÜDPACK’s new SPQ
technology, users can enjoy reduced ink and
solvent consumption with improved print
quality. In light of the shortage of aluminium
on the market, SÜDPACK customers also
benefit from improved supply reliability. ■
The material is extremely rigid and offers
all the properties that are necessary for
the efficient and safe packaging of food in
doypacks. Depending on the products to
be packaged, the films can be equipped
with different barrier properties. Based
on what is needed, the pouches can
be aroma proof and guarantee optimal
protection against moisture, UV radiation
or oxygen. By substituting the aluminium
barrier with a coextruded barrier layer,
the shelf life of salami sticks could be
guaranteed for up to 70 days, as seen
in a pilot project with the zur Mühlen
Group. The integrated transparent panel
also offers a clear view of the product.
SAVING UP TO
20%
IN ENERGY
IS A GOOD START.
A reduced film thickness of around
10% achieved a weight saving of 26%
compared to conventional packaging,
resulting in a reduction in DSD fees. These
high-performance films also offer high
machinability, which results in a high level
of process and packaging reliability. With
to its wide transparent seal SÜDPACK’s
new material can be mostly used on
existing doypack lines that are designed
for processing aluminum composites,
or with minor parameter adjustments.
BUT BY NO MEANS
THE END.
Your KHS system for efficient water
bottling.
From the preform to the packaged PET bottle, our lines not only considerably save on energy but also on materials and
maintenance costs. One such system is our compact InnoPET TriBlock Aqua M, which forms, labels, and fills single-serve bottles
especially efficiently. At a rate of up to 82,000 bottles per hour it also saves time. This is what we call efficiency right down the
line! khs.com/water
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
khsIM17012_AZ_Wasser_111x183_ICv2_2jb_englisch.indd 1 09.09.22 11:05
56
FIRST LOOKS
Nagardo from
LANXESS receives
World Beverage
Innovation Award
2022
LANXESS has received the 2022 World
Beverage Innovation Award in the “Best
Beverage Ingredient” category for its
natural preservative Nagardo. The
preservative is already in use in the USA,
Australia, New Zealand and Canada. With
the recent EU approval, LANXESS is further
expanding Nagardo’s global presence.
In its search for natural preservatives,
Dortmund-based start-up IMD Natural
Solutions (INS), which has been part of
LANXESS’ Material Protection Products
(MPP) business unit since 2017, studied
an edible fungus that had previously
received little attention: the Dacryopinax
spathularia.
The active ingredient is obtained
fermentatively through a proprietary,
solvent-free, food-grade process. It is
composed of molecular congeners in a
specific ratio, all consisting of a sugar and
a lipid moiety. This class of surface-active
compounds that interfere with the cell
membranes of microbes is therefore
referred to as natural glycolipids.
Nagardo shows efficacy against typical
beverage spoilage organisms compared
to classical preservatives. In most cases,
a dosage many times lower than that
of conventional excipients is sufficient.
The broad spectrum of activity, even
at low application concentrations, also
shows excellent activity against heatresistant
spore-forming organisms.
It is also effective against organisms
adapted to conventional preservatives.
In the recommended dosage, Nagardo
does not affect the sensory properties
of a beverage. Therefore, the natural
glycolipids can be used in a wide range
of beverages. Carbonated products in
particular benefit from Nagardo, as no
second preservative is usually required.
Special dosing technology is also not
required: the powder is pre-dissolved
in water and added to the beverage
formulation during product mixing.
Nagardo remains in the beverage and thus
protects it naturally even after opening.
Nagardo natural preservative allows
manufacturers to adapt their portfolio
to changing consumer awareness and
growing demand for natural ingredients.
All filling systems, from glass/PET bottles
to carton packs, cans, KEGs, and bag-inbox
can be served with both technologies.
The use of Nagardo and Velcorin can
help achieve a company’s sustainability
goals by reducing energy consumption
by switching from hot fill or tunnel
pasteurisation to cold fill. Secondly, due
to lower wall thicknesses, less PET is
required for the beverage bottles than
with hot filling. When both products
are combined, depending on the
application, further microbiological
hurdles, such as energy-intensive
distribution and marketing in the
cold chain, can be dispensed with.
Both the Nagardo and Velcorin
technology can be used without
any problems in new lines and also
in combination with existing filling
machines that were not originally
intended for filling sensitive beverages.
These are, for example, fillers for
beer or classic soft drinks. ■
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
FIRST LOOKS 57
Pellenc ST introduces COMPACT+
Pellenc ST has launched the COMPACT+
to support operators with their sorting
line refurbishment projects and
integrators with complex projects.
Available in two configurations (conveyor
or gantry), the COMPACT+ is suited to
installations where space and access is
limited. With the option of offsetting the
control cabinet and the ability to modular
assemble the machines on site, the
COMPACT+ is the ideal solution for a quick
and easy retrofit. The machines have been
designed to interface easily with all types of
high-speed conveyors supplied by different
integrators, whether for a refurbishment
project or a new sorting centre and are also
compatible with belt speeds up to 4.5m/s.
Last but not least, Pellenc ST offers its
customers local and personalised support
through a 24/7 turnkey service offer which
includes wear parts and the Smart&Share
application, Magazin a performance Food and support Beverage tool. Asia, ■ 132 x 205 mm, Digitalisation M, CC-en91-AZ146 08/22
The COMPACT+ uses the new FLOW
detection system which combines a new
spectrometer with an extended NIR/VIS
spectrum and focused illumination. This
combination enables recovery of waste to
high levels of purity. In particular, the FLOW
Detection system improves the separation
of paper from cardboard, different
grades of PET or wood, for example.
Thanks to the CNS “Central Nervous
System” software platform, operators will
be able to integrate future technologies
with Pellenc ST scanners, such as
the IIoT, watermarking and artificial
intelligence. It also has options familiar
to the Mistral+ CONNECT range.
During the development phase, Pellenc
ST paid particular attention to simplify
the work of operators in order to optimise
maintenance costs. The control cabinet is
fitted with a large screen to improve the
man-machine interface. Pivoting reflectors
are also provided to facilitate the ease
and safety of maintenance operations.
The COMPACT+ stands out with its low
energy consumption. Maintenance costs
have been minimised, particularly in terms
of air consumption and wear parts.
58
FIRST LOOKS
Produce complex
container shapes
efficiently and
sustainably with
preferential heating
For years, it seemed impossible to make
oval PET bottles with any great degree
of precision. The big challenge was to
homogenously distribute the material
throughout the irregularly formed
plastic container. The breakthrough
ultimately came with the introduction
of sophisticated preferential heating
technology. Henceforth, it was possible
to produce complex container shapes
of an optimum weight with the help of
PET stretch blow molding machines.
Dortmund machine and systems
manufacturer KHS has used this energyefficient
process in its systems since
1997. The turnkey supplier has now
integrated preferential heating into its
latest generation of stretch blow molders,
the KHS InnoPET Blomax Series V.
Developed in the early 1970s, the PET
bottle very quickly embarked on a
remarkable march of triumph across the
globe. Its light weight and excellent barrier
properties make the plastic container the
ideal form of packaging for products found
in everyday use. It is thus no surprise
that in the beverage and food industries
and home and personal care sector the
PET bottle is one of the most popular
packaging options. Plastic receptacles
also offer clear added value at the point of
sale: as they can be easily formed when
heated, these containers can now be
made in practically any shape, whether
this be round, oval or rectangular.
However, more complex bottle bodies
make especially high demands of the
production process. The even distribution
of the plastic material in particular is a
challenging task that tests conventional
stretch blow molders to their limits. These
heat preforms evenly so that on nonround
containers the areas that first come
into contact with the blow mold cool down
sooner. The result is that the PET hardens
at these points faster and the material is
distributed unevenly. Only the use of a
specially developed heating system known
as preferential heating also enables the
wall thickness of PET bottles with more
complex shapes to be radially distributed
with any precision — and thus bottles with
an optimised weight to be produced.
KHS has used the energy-efficient
preferential heating method on its InnoPET
Blomax stretch blow molder series since 1997.
KHS first used the preferential heating
method in its InnoPET Blomax Series II, with
the procedure also available for successor
models Series III and Series IV. Around 60
machines are currently on the market, with
most of them in Europe and North America.
With preferential heating, the PET material
is evenly distributed in the container wall
across the oval cross section, securing the
stability and quality of the container, while
saving plastic. In the final process step
the bottle is aligned by its shape and fed
into the conveying system. This heating
method is also used in the manufacture
of containers for liquid foods such as ketchup,
honey, mustard and oil. Converters are
another example of businesses who trust
in this KHS technology.
KHS is further developing the preferential
heating module so that it is compatible
with its latest generation of stretch blow
molders, the InnoPET Blomax Series V.
The InnoPET Blomax
Series V is the
latest generation of
stretch blow molders
manufactured by KHS
Here, the module is integrated into the
usual heater as standard. The aim is to
keep the heater box the same and that
only the length of the full heater changes
in relation to capacity. Standardising this
feature considerably reduces the range of
parts needed and makes maintenance and
inspection much easier. Delivery times for
the machine and its components are also
shorter as a result of these optimisations.
In addition, the system is more flexible
as it can now process both round and
oval containers as an optional function.
Furthermore, the KHS team has upped
the performance to a maximum 2,000
bottles per station and hour. The number
of stations ranges from six to 16, with
the total output thus at between
12,000 and 32,000 bottles an hour.
The bottle discharge has also been
optimised; PET bottles are transported
by their necks by special grippers.
Oriented bottle guiding not only
prevents the containers from catching
but also boosts production efficiency.
During planning the KHS experts
deliberately omitted to include format
parts that have to be changed over
according to the container shape.
Finally, those responsible for the project
have further improved the energy
efficiency of the new system. It now yields
similar energy savings to the standard
version of the InnoPET Blomax Series
V over the predecessor model, with the
optimised heating technology causing up
to 40% less energy to be consumed. ■
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
FIRST LOOKS 59
JBT’s PLF international grows portfolio with PLF VGS
JBT Corporation’s PLF International
has announced the launch of its new
PLF VGS vacuum gassing seamer,
an sustainable gassing solution.
The PLF VGS processes up to 30 cans
per minute with low gas consumption of
21cm³ per hour, which provides a smaller
footprint than other existing technologies
on clean room floors. The solution’s vacuum
gassing and seaming operations are
carried out separately in the PLF design.
This allows container rims to be sealed
during the vacuum-gassing process and
keeps them clean for subsequent seaming,
preventing powder from migrating out of
containers. Customers also benefit from the
technology’s efficient changeovers of multiple
SKU short runs via the solution’s single
seaming head and realistically achievable
Residual Oxygen (RO) levels of 1% or less.
“PLF VGS adds to PLF International’s
ever-growing portfolio of industry-leading
technology, providing customers across
the globe with premium efficiency, safety,
hygiene, and quality,” said Amedeo Scapin,
global director at PLF International. “PLF
International continues to be at the forefront
of innovation in the infant formula sector,
and the arrival of PLF VGS reaffirms our
commitment to continuous improvement.”
PLF VGS was developed in conjunction with
the JBT research technology centre for
filling and closing in Sint Niklaas, Belgium.
The technology utilises techniques that
PLF has developed over many years in
vacuum-based powder filling to minimise
the loss of powder during the vacuum
and gassing process and reduce the
risk of product contamination.
“We are proud of the PLF International team
for providing the safest and most effective
technology to their customers through the
addition of PLF VGS,” said Carlos Fernandez,
executive vice-president of JBT Corporation
and president of diversified food and health.
“The production of safe, high quality infant
formula is critical, and PLF International
continues to exceed expectations in the
development of the safest, most hygienic
technology available to processors today.” ■
TOMRA 5C optical
sorting machine
awarded Japan Food
Journal Award
The TOMRA 5C premium sorter has won
the machine category award in the
annual Japan Food Journal Awards.
Eizo Oda, chairman of the Japan Food
Distribution Association, presented the
prize to Steven Van Geel, regional sales
director for the APAC region at TOMRA
processed food, at the official awards
ceremony at the Daiichi Hotel in Tokyo.
The TOMRA 5C delivers sorting accuracy
by combining i sensors and lasers
with TOMRA’s Biometric Signature
Identification (BSI+) technology, AI
machine learning, and big-data analysis.
With BSI+, every object passing down the
processing line is assessed for colour, shape,
and biological characteristics. By looking
inside materials with next-generation
spectral imaging, BSI+ contrasts good and
bad materials and can detect smaller defects
than conventional spectral technology.
AI also empowers defect classification
software, including the button-activated
“magic wand”, a feature with which
machine users can set new sorting
programs with an accuracy previously
only attainable by service engineers.
The TOMRA 5C is also connect to the
cloud-based data platform TOMRA Insight,
bringing live data from the sorter. Operators
can make almost instant improvements to
line efficiencies and quantify the standards
of raw materials from suppliers and to
make better-informed business decisions.
Another advanced digital tool that helps
TOMRA 5C users attain better machine
performance and more uptime is Visual
Assist, where TOMRA can provide remote
support. TOMRA Visual Assist is also a
valuable tool for delivering training.
For frozen vegetables and fruit, the TOMRA
5C is located on the processing line between
the IQF tunnel and packing station to make
final checks for food safety and product
quality. This removes any remaining foreign
material, extraneous vegetable matter,
and hard-to-detect product defects,
such as stems and stalks with green
beans and nightshade with peas. ■
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
60
FIRST LOOKS
AR Packaging
Halmstad acquires
Comexi S1 DS slitter
Comexi and AR Packaging Halmstad have
extended their business relationship with
the acquisition of a Comexi S1 DS slitter. This
machine will be installed in the company’s
Halmstad’s plant in Sweden; presently, there
are three types of Comexi machinery: flexo
press machines with a central drum, slitters,
and laminators. All converting machines in
the Halmstad plant are of Comexi type.
AR Packaging Halmstad was founded in
1929 by Erik Akerlund and Ruben Rausing
with the objective of reshaping European
pre-packed goods retailing. Today, among
others, the company's flexible packaging
division is a leading provider of packaging
solutions for the following industries:
food and consumer goods, beauty and
cosmetics, confectionery, food services,
tobacco, as well as pharmaceutical and
medical. AR Packaging Halmstad offers a
unique range of packaging solutions from
its specialised factories; added value is
created for its customers through its broad
range of products and profound knowledge
of carton-based and flexible packaging.
The plant in Halmstad is specialised in
the production of flexible food packaging
with a unique barrier protection.
“The Comexi slitter will allow AR
Packaging Halmstad to increase its
productivity with the highest standard
of quality,” explained Ramon Jonama.
The Comexi S1 DS is the perfect slitterrewinder
for large diameter reels jobs. With
the fastest acceleration ramps in the
market, it can achieve high productivity
by rapidly reaching top speed without
the loss of quality. This slitter has a
separate unwinder that can incorporate
various automation systems such as
knife and core positioning, automatic
handling, reel pushers or auto-tapping
to help operators during job changes,
especially when several slits have to
be made. Among other options, the
S1 DS is also capable of incorporating
end-of-line automation, from reel
handling to palletising, including reel
weighing, labelling, and bagging. ■
Toyo Ink to
double laminating
adhesives
production capacity
in Asia
Toyo Ink has announced plans to double
the laminating adhesives production at
its Malaysia-based subsidiary Toyochem
Specialty Chemical. The Toyo Ink Group
plans to expand sales of solutions such
as solvent-free adhesives, the demand
for which is expected to grow worldwide.
Expansion work is under way at the
Malaysian site with full operation slated
to begin in the third quarter of 2023.
Once in operation, Toyochem Specialty
Chemical is expected to serve as
the mother factory of laminating
adhesives to the Asian region.
At present, the demand for laminating
adhesives, which are mainly used
to coat multi-layered films in flexible
packaging structures, is expanding
in use for retort food pouches and
pharmaceutical packaging primarily
in Asia. This includes applications
such as PTP (press through package)
sheets, a common form of blister
packing for drug tablets. Rising
populations in countries across Asia
are expected to further propel the
growth of the retort pouch sector by
about 10% over the next five years.
"The Toyo Ink Group has long been a
pioneer in developing high-performance
adhesive solutions together with
our subsidiary Toyo-Morton, who is
Japan’s largest producer of laminating
adhesives,” said Toshinori Machida,
executive operating officer of Toyo Ink
SC Holdings. “We’re now looking to
bring our unique brand of packaging
adhesives, coatings and inks to other
regions of the world, in line with our
global expansion plan. In addition to
Malaysia, we’ve recently bolstered our
production infrastructure in China and
Turkey. And our Turkish facility is set to
serve as the supply hub for markets in
the Middle East and North Africa, Central
Asia, and Eastern Europe. To ensure a
stable supply to meet future demand,
we’ve set a target to increase our global
production capacity for laminating
adhesives by one-and-a-half times the
current level by the end of 2027.” ■
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
SHOW REVIEW
61
FHA-Food & Beverage
2022 welcomes local and
international visitors to
international showcase
This year’s show brings together the latest trends and
developments across the industry from plant-based to
food packaging.
Food and Hotel Asia (FHA) - Food & Beverage
2022, concluded with a total of 57,510
attendees from 109 countries at one of
Asia’s largest international F&B showcases.
The four-day event was graced during the
opening ceremony by a host of dignitaries
including the guests of honour, Alvin Tan,
Minister of State for Trade and Industry
& Culture, Community and Youth; Her
Excellency Iwona Piórko, EU Ambassador
to Singapore; Keith Tan from Singapore
Tourism Board and David Tan, president of
Singapore Food Manufacturers’ Association.
The European Union (EU) Pavilion, as this
year’s region of honour, aimed to improve the
access of and create new market opportunities
for EU agricultural products in South East
Asia, tapping on the benefits of the EU-
Singapore Free Trade Agreement and RCEP.
Under the motto, “Enjoy! It’s from Europe”
and “More than Food”, an emphasis
was placed on GI and organic products
from meat produce, dairy, to processed
agricultural products. Amongst them was
Ireland’s Minister for Agriculture, Food and
the Marine, Charlie McConalogue T.D, who
is in Singapore to engage in a series of
trade agreements to raise awareness of
Ireland as a source of sustainable, safe, and
high-quality European food and drink. Bord
Bia (the Irish Food Board) has launched
a three-year business strategy for South
From left to right: Ian Roberts, vice-president - Asia at Informa Markets; Alvin Tan, Minister
of State, Ministry of Trade & Industry of Culture, Community and Youth; Margaret Connolly,
president - Asia at Informa Markets; Michael Duck, executive vice-president commercial
development at Informa Markets
East Asia to raise export to S$1 billion by
2026, led by the dairy and meat sectors.
This was also Bord Bia’s first in person trade
mission since the onset of the pandemic.
Spanning over 60,000m 2 of exhibition
space at the Singapore EXPO, FHA - Food
& Beverage 2022 showcased over 2,000
exhibitors from 56 countries and regions
during 5-8 Sep 2022. This year FHA saw
also the largest ever participation from
international group pavilion such as Australia,
Belgium, Denmark, Germany, South Korea,
and the Netherlands. More than 50 group
pavilions across the world came together
to contribute to a platform where industry
professionals across Asia can connect, trade,
and discover the latest industry trends.
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
62
SHOW REVIEW
The 2022 edition of the historic tradeshow
emphasised thought-leadership as
delegates enjoyed over 75 exciting
seminars and 100 international speakers
over four days in three feature areas:
Alternative Protein Asia, Halal Theatre,
and FHA Seminar. The free-to-attend
sessions and workshops brought together
industry leaders, research and educational
institutions including Singapore Food
Agency, Singapore Ministry of Trade and
Industry, Asian Trade Center, Nanyang
Poly, Asian Culinary Institute, Gira, WGSN,
GlobalData, Lazada, foodpanda, HappyFresh,
Nielsen IQ, Enterprise Singapore,
NTUC Fairprice, Singapore Institute of
Technology, Islamic Religious Council of
Singapore (Muis), Warees Halal Limited,
Maybank, Cimbank, Ogilvy, Singapore
Management University and many others.
ALTERNATIVE PROTEIN ASIA (APA)
MAKES ITS DEBUT
Estimated to be worth $36.61 billion by
2029, Alternative Proteins Asia (APA) is the
natural progression for companies that
address climate change while targeting
affluent consumers in Asia’s markets.
The debut of a brand new 1,400m 2 feature
zone, APA dedicated entirely to plantbased
and food-technology alternatives
to animal proteins, featured some of
the industry biggest names including
Impossible Foods, Harvest Gourmet (Nestlé),
First Pride (Tyson Foods), Tindle, Oatly
amongst budding brands Finnebrogue,
GrowthWell, Shiok Meats, that seek to
satisfy the region’s fast-rising demand
for “fresh” sources of proteins. The APA
platform offers a B2B platform for a
maturing industry vertical estimated
to be worth $36.61 billion by 2029.
APA saw new product launches, the
announcement of the audience award
winners of the APA tasting bar as
in Yofi and Lohas, MOU signings on
sustainability and food innovation, cooking
demonstrations, the announcement of the
Big Idea Food Competition winner Vitality
Foods, as well as seminars that built new
bridges for distribution in the region.
APA further addressed sustainable
practices since the global food system
accounts for 26% of current global
greenhouse gas emissions. Investing
in alternative proteins has one of the
biggest impacts on decarbonisation,
with the highest CO2 savings per dollar
of any sector, according to WeForum.
FHA CULINARY CHALLENGE
In association with the World Association of
Chefs’ Societies (WorldChefs) and supported
by the Singapore Chefs’ Association (SCA)
and regional chefs’ associations, the FHA
Culinary Challenge was an arena for culinary
talents from around the world to display
their skills and be accredited by a panel of
internationally acclaimed judges recognised
by WorldChefs. The four-day competition
featured a series of thematic challenges.
This year’s panel included Otto Weibel,
director and honorary president emeritus
of SCA, as chief judge and Eric Teo, culinary
director of ET Culinary Arts, president mentor
of Singapore Chefs’ Association, as assistant
chief judge. Willment Leong, continental
director, Asia of World Association of Chefs'
Societies, will serve as the guest-of-honour.
SUSTAINABILITY EFFORTS PAVE
THE WAY
As part of its sustainability efforts, FHA-
Food & Beverage 2022 eliminated over
8,000m of aisle carpet, reducing over
24 tons of carbon emissions and over
six tons of waste saved from landfill.
A dedicated recycling zone was set up
for both exhibitors and visitors where
recyclable materials such as paper,
aluminium, glass bottles, and even used
cooking oil can be deposited, saving energy
while conserving natural resources.
In addition, renewable electricity was used
throughout the four-day event. Moreover,
a food bank where exhibitors donated
their excess products and samples
to Food Bank Singapore, their official
charity organisation, was also created.
UPCOMING: FHA HORECA
Curated for partners in the food service and
hospitality equipment, the FHA-HoReCa
(Hotel, Restaurants and Cafes) will take
place on 25-28 Oct as a highly focused
platform for the food service industry. FBA
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
EVENTS CALENDAR
OCTOBER
5 – 7 Fi Asia – Thailand 2022
Queen Sirikit National Convention Centre
Bangkok, Thailand
9 – 12 SIAL InterFOOD Jakarta 2022
JIExpo (Jakarta International Expo)
Jakarta, Indonesia
12 – 14 Fi Vietnam
Saigon Exhbition and Convention Centre (SECC)
Saigon, Vietnam
16 – 19 Vietnam Foodexpo 2022
Saigon Exhibition and Convention Center (SECC)
Ho Chi Minh City. Vietnam
12 – 14 Tokyo Pack 2022
Tokyo Big Sight (East Hall)
Tokyo, Japan
29 Nov – WORLD AQUACULTURE Singapore 2022
2 Dec Singapore EXPO
Singapore
12 – 15 ALLPacK Indonesia 2022
JIExpo (Jakarta International Expo)
Jakarta, Indonesia
19 – 21 Food Manufacturing Indonesia
JIExpo Kemayoran
Jakarta, Indonesia
25 – 28 FHA HoReCa
Singapore Expo
Singapore
NOVEMBER
DECEMBER
1 – 3 AgriPro & Tech Asia Expo
Hong Kong Convention and Exhibition Centre
Hong Kong
7 – 9 3rd FOODtech Week Tokyo
Makuhari Messe
Chiba, Japan
7 – 9 Drink JAPAN 2022
Makuhari Messe
Chiba, Japan
2 – 4 Asia Fruit Logistica
Queen Sirikit National Convention Centre
Bangkok, Thailand
8 – 10 FHC Shanghai Global Food Trade Show
Shanghai New International Expo Center (SNIEC)
Shanghai, China
With the evolving COVID-19 situation, kindly check with
organisers for updates on the related events. Please refer to the
local airports’ websites for the latest travel advisories too.
FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022
64
ADVERTISERS’ INDEX
COMPANY
PAGE
BENEO 17
Food & Beverage Asia
IFC
64
IBC
HEAT AND CONTROL 01
Kerry APMEA 19
ABOUT US
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KHS 55
Krones 57
Solvay 09
Sweegen 15
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FOOD & BEVERAGE ASIA OCTOBER / NOVEMBER 2022