November 2022
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NOVEMBER 2022
RubberGutter
EPDM SA
A NEW AND INNOVATIVE EPDM GUTTER REPAIR SYSTEM
RubberGutter EPDM SA is a self-adhesive synthetic EPDM rubber waterproofing
membrane conceived to repair metal gutters and give them a second, very long
service life. Installation is very fast and simple, and does not require any special tools.
www.holcimelevate.com
>>> • SAFETY AT HEIGHT • TIME TO SELL? • CONICAL ROOFS • LIQUID PREP • >>>
SPEED AND
SIMPLICITY,
BY DESIGN.
Introducing the new Siderise CT
Cavity Tray.
A unique trilateral design that’s flush-fitting, fully aluminium
wrapped and pre-filled with non-combustible stonewool, making
it incredibly quick and easy to install as well as A2-s1,d0 rated.
Its exclusive design* is engineered for use with Steel Framing
Systems and blockwork inner leaves without hot works, screwing
or chamfering, whilst corners are easily cut on-site. Backed by
forty-five years of cavity barrier innovation, full site support
services and our market leading inspection app, Siderise CT
Cavity Tray is another innovation to help make projects easier.
Your Workmanship. Our Ingenuity. Swift Installation.
Discover more at Siderise.com
CERTIFICATE 21/5978
*Patent pending
Editor’s Comment
MATT DOWNS
EDITORIAL DIRECTOR
MATTDOWNS@MEDIA-NOW.CO.UK
07963 330774
Another issue, another Prime Minister! As Rishi Sunak and his new
Cabinet settle in to Number 10 to tackle the ‘difficult decisions’ and
address the ‘profound economic crisis’ he warned of in his first speech
after being asked to form a Government by the King, perhaps the very
least most businesses are holding out for is some sort of stability at
government level.
If roofing and cladding contractors have learned anything over the last few
years, it’s the importance of resilience and being able to adjust to
challenges and keep moving forward whatever’s going on around them.
However, if any owners of contractors have had enough – who could blame
them?! – and are perhaps interested in testing the waters with regards to
selling their business, our Ask the Solicitor column this month discusses
the steps they should take and key considerations to make from a legal
perspective. As Matthew Catterall of Taylors Solicitors explains, whilst
selling a business can be a “daunting prospect”, he points out that “if you
take the time to assess and prepare you can reduce stress, time and
costs.” Read his guidance and advice on p14.
Elsewhere in this issue, John Mercer talks all things curved and conical
roofs in his latest Roof Shapes column (p18); Daniel Redfern of Marley
explains why solar PV could be a great addition to your offering (p20); Lorna
Stork of SIG outlines why she feels the focus will remain on sustainability
even if the market cools (p24); Tim Bowers of Flex-R reinforces the
importance of proper training and preparation with liquid systems (p30);
plus, as the World Cup kicks off this month, make sure you track your team
and play along with our WeatherFAST World Cup Wall Planner and
Sweepstake Kit, free with this issue!
Matt
RubberGutter
EPDM SA
A NEW AND INNOVATIVE EPDM GUTTER REPAIR SYSTEM
RubberGutter EPDM SA is a self-adhesive synthetic EPDM rubber waterproofing
membrane conceived to repair metal gutters and give them a second, very long
service life. Installation is very fast and simple, and does not require any special tools.
www.holcimelevate.com
Front cover courtesy of Firestone Building Products / Elevate. Carl Bailey
discusses the critical roofing components needed to create a resilient
roof and the benefits of an EPDM membrane on page 28.
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30
Contents
3 KEY FEATURES
Image courtesy of
Tudor Roof Tiles
18
14 ASK THE SOLICITOR
Matthew Catterall of Taylors Solicitors
discusses the key considerations owners
should make when looking to sell their
roofing and cladding businesses, and explains
how early preparation is vital to ensure a
smooth sales process
18 ROOF SHAPES: CURVED
Pitched roofing consultant John Mercer focuses
on best practice when it comes to curved roof
slopes and specifically conical roofs
46 OUT & ABOUT: EJOT UK
We attended EJOT UK’s recent Open Day where
the company showcased the expansion and
development of its Leeds HQ, and the steps it
has taken to futureproof its offering and support
FURTHER READING
20 SOLAR PV APPEAL
Marley’s Daniel Redfern looks at the ever-increasing
popularity of solar PV and opportunities for roofers
22 ROBUST R&D
Klober’s Nick King talks research and development and
explains what goes into producing futureproof products
28 COVER STORY
Carl Bailey of Firestone Building Products / Elevate looks
at EPDM membranes and how to ensure a resilient roof
30 PROPER PREPARATION
Tim Bowers of Flex-R explains why proper training and
preparation is so crucial with liquid systems
60
46
60 MAXIMISING MEES
Aisling Sands of Kingspan Insulated Panels talks MEES
and discusses the opportunities for contractors
62 COMPLIANCE GUIDANCE
Lisa Stephens discusses ROCKWOOL UK’s recent
guidance on compliance for insulated upstand boards
4 TC NOVEMBER 2022
REGULARS
16 NFRC ROOFING TALK
Gary Walpole explains why you must never
compromise on quality when it comes to
choosing and using roofing battens
38 TOTAL TALK: WERNER
As Werner celebrates its 100 year anniversary,
we put the questions to Werner UK MD Justin
White, discussing the attitudes to safety at
height, the need for training and accountability,
and changing mindsets within the sector
58 KNAUF INSULATION
TECH TALK
Bradley Hirst answers questions on the important
topic of fire safety and insulation
64 ASK A. PROCTOR GROUP
The experts at A. Proctor Group discuss thermal
bridges in their latest column
INDUSTRY NEWS
06 WIENERBERGER’S UK BOOST
Wienerberger has announced plans for a new roof tile
facility in Kent, and an upgrade to its Broomsfleet plant
10 UK TEAM PREPARES FOR TEST!
Philip Houghton and Will Emerton are training hard for the
IFD World Championships for Young Roofers in Switzerland
SECTIONS:
TOTAL
ROOFING
18
TOTAL
CLADDING
46
TOTAL
INSULATION
58
VEHICLES, TOOLS
& WORKWEAR
10
70
NOVEMBER 2022 TC 5
Industry News
More news, updates and interviews at www.total-contractor.co.uk
FURTHER
INVESTMENT AT RRT
WIENERBERGER SET TO INCREASE UK
PRODUCTION CAPACITY WITH NEW SITE
Colin Stevensen (right), Yard Supervisor at RRT taking
delivery from Craig Robertson of James Gordon.
Following significant investment in the
past 12 months, pitched roof tile
manufacturer Russell Roof Tiles (RRT) has
invested a further £250K in equipment.
The manufacturer has announced it has
recently taken delivery of two new state-ofthe-art
heavy-duty vehicles to help improve
efficiencies at both its Burton and Lochmaben
sites.
The two Doosan DL280 wheel loaders,
supplied by Filtermech and James Gordon Ltd
for RRT’s sites, feature the latest innovations
as well as ensuring cab comfort for operators.
James Gordon was established in 1865 and is
said to be the premier distributor of
agricultural and construction equipment in
Southwest Scotland, while Filtermech is the
UK’s leading supplier of the global range of
Doosan equipment.
RRT says this is another investment to ensure
it is utilising its team and equipment to the
maximum, to improve efficiencies and output to
keep up with ongoing demand for its roof tiles.
Wienerberger has announced plans to
significantly expand and transform its roofing
capability in the UK and further increase its
exposure to the growing UK renovation market.
The manufacturer says these investments,
designed to deliver organic growth from an
increasingly efficient cost base, will bring an
increase in UK production capacity, whilst also
implementing technological solutions to deliver on
the decarbonisation element of its ambitious
sustainability roadmap.
With this in mind, Wienerberger says the facilities
will combine new production technologies, helping
to minimise the CO ²
footprint from manufacture,
and will deliver additional new products that
further lower CO ²
emissions per square metre of
installed roof.
The roof tile manufacturer has announced a new,
state-of-the-art concrete roof tile production
facility will be sited in Smeed Dean, Kent,
strengthening Wienerberger’s production footprint
in the largest regional market of London and the
South East. The business says it will also
complete the ambitious renovation of its
Broomfleet clay plain tile factory, eliminating the
use of natural gas and the associated CO ²
emissions from the firing process, moving it to
energy-efficient electric kilns using 100%
renewable energy sources.
Heimo Scheuch, CEO Wienerberger AG., explained:
“These investments are showcasing our clear
commitment towards our sustainable growth
strategy. We are strengthening our position in the
renovation market whilst further pursuing our goal
of a CO ²
reduction of 40% by 2030 by actively
driving our energy transition. Our investment in a
fossil fuel free clay roof tile factory is a first for
Wienerberger and the British market as a whole. It
demonstrates our commitment to the UK and our
customers and their drive to deliver ‘zero carbon
ready’ homes by 2025, but also Wienerberger’s
ability to transform our industry towards a green
future.”
Wienerberger says it expects the new tile-making
facilities to break ground in 2023 and be fully
operational in 2024. The manufacturer says this
will increase the company’s production capacity,
enabling it to better serve the needs of its
customers, with new and existing tile formats,
providing additional capacity with lower CO ²
emissions from manufacture, transport and
installation that combine to deliver more, lower
embodied carbon roofs into the UK market.
www.wienerberger.co.uk
Bruce Laidlaw, Operations Director,
commented: “It’s important that we continue
to make new investments to boost
productivity and support our team. Using new
machinery also helps strengthen our aim to
reduce our carbon footprint and become
carbon neutral by 2040. We’re working with
independent body Planet Mark who are
verifying and measuring carbon data to
reduce emissions across our whole
business.” www.russellrooftiles.com
Wienerberger has announced plans to renovate its Broomfleet manufacturing facility, including the introduction of energyefficient
electric kilns using 100% renewable energy source, plus build a new manufacturing facility in Smeed Dean, Kent.
6 TC NOVEMBER 2022
TAKE YOUR
ROOFING BUSINESS
TO THE NEXT LEVEL WITH NFRC
Technical advice, the industry quality stamp and fantastic
profile-raising opportunities—for all roofing disciplines
NFRC sets the highest
standards for work across
all roofing and cladding
disciplines. But we’re much
more than the industry’s quality
assurance stamp. Membership
of the trade association offers
contractors and suppliers a
range of powerful technical
and commercial advantages.
These include a profile on our website
and directory listing, making your
business easier for clients to find. Plus
exclusive access to technical support and
updates, an exclusive health and safety
app, and advice on training provision.
For suppliers, key benefits include
numerous opportunities to engage with
roofing contractors all over the country.
And as the voice of the roofing sector,
NFRC makes our members’ views
heard where it matters most. We work
with government, standards bodies
and training providers to promote the
interests of the industry, and of the
construction market as a whole.
3 | Working Towards Zero Avoidable Waste in the Roofing Sector
NFRC trade
membership benefits
WHAT BEING AN NFRC MEMBER MEANS FOR YOU
3 | Working Towards Zero Avoidable Waste in the Roofing Sector
NFRC supplier
membership benefits
EXCLUSIVE ACCESS TO OUR ROOFING
CONTRACTOR MEMBERS
Call 020 7638 7663 or visit
nfrc.co.uk/TCbenefits to request our
benefits brochure—and find out more
about what NFRC membership can do
for your business.
NFRC GROUP ALSO INCLUDES
Competent Person Scheme:
self-certify roof refurbishment
to Building Regs
Roofing operatives
competency accreditation
Promoting roofing as a
skilled profession and
offering career advice
UK’s premier event for the
roofing industry
Recognising best roofing
training standards
Supporting hardship, training/
upskilling, volunteering
and environment
Contractors with knowledge,
skills and experience of
heritage roofing systems
Industry News
OLD PLEAN ROOFING
PICKS UP AWARD!
Stirling-based Old Plean Roofing, run by
Mark and Fiona Thornton, has been named
Small Business of the Year at the Scottish
SME Business Awards 2022.
Voted for by the public, the awards recognise
creative and successful SMEs from across
Scotland and selected finalists who push the
boundaries of innovation and imagination in
their field.
The team at Old Plean Roofing – who have
been working to raise standards across the
roofing industry – are said to be delighted
with the accolade.
Co-founder Fiona Thornton explained: “We
launched our business with the aim of
improving industry standards and offering
people an honest, efficient roofing service
with a high level of competency. We hear so
many heartbreaking stories about rogue
traders preying on unsuspecting people and
have even been involved in fixing the issues
they’ve caused when they walk off site after
failing to carry out a job properly. We want to
demonstrate that there are good roofing firms
out there and customer feedback suggests
we’ve been successful in achieving our core
goals. It’s great to be recognised for all we are
doing to help raise benchmarks in the roofing
world, and we’re particularly thrilled to have
won this award since it was decided by a
public vote.”
More news, updates and interviews at www.total-contractor.co.uk
HEADLINE SPONSOR ANNOUNCED FOR LRWA
AWARDS AND GALA DINNER 2023
The Liquid Roofing and Waterproofing
Association (LRWA) has announced Proteus
Waterproofing is the headline sponsor for its
Awards & Gala Dinner 2023.
Offering solutions for new builds and
refurbishments, the waterproofing specialist is
headquartered in Essex, and following rapid
expansion, delivers projects across the UK.
Returning for the fifth time, the LRWA Awards &
Gala Dinner will take place at the Titanic Hotel on
22 March 2023 in Liverpool. Following the
success of the 2022 event, the LRWA says the
celebration is expected to attract more than 300
people from across the liquid roofing and
waterproofing sector.
Jordan Bailey, Director at Proteus Waterproofing,
said: “We have been an LRWA member for six
years and attended the awards since they were
launched in 2017. Having watched the event go
from strength to strength, we wanted to show our
support as a headline sponsor and play a role in
showcasing the best projects and workmanship
from across the UK.
“The liquid roofing and waterproofing industry has
a lot to be proud of, and the LRWA Awards & Gala
Dinner is the perfect opportunity to demonstrate
that. We are looking forward to being part of the
celebration and recognising the impressive skills
and strengths of all those who work in the sector.”
Sarah Spink, CEO of the LRWA, added: “We would
like to say a huge thank you to Proteus
Waterproofing and our other supporters for
backing the LRWA Awards & Gala Dinner 2023.
“Having sold out on the last two occasions, the
event has cemented itself as a highlight in the
roofing calendar. Tickets for the 2023 event are
now on sale and we expect there to be even more
demand as we work with the hotel to make the
awards even bigger and better.
“Although the entire construction industry
continues to face change and challenge, many of
our members have achieved growth over the past
year. This is testament to their skills,
professionalism, and dedication. Our event is a
great platform to once again shout about these
successes, and bring together the contractors,
clients, manufacturers, and suppliers which are
helping our sector to thrive.”
The LRWA says the award categories for 2023 will
remain the same, including ‘Liquid Roofing Project of
the Year over 1000m²’, ‘Liquid Roofing Project of the
Year under 1000m²’, ‘Liquid Waterproofing Project of
the Year, and ‘Liquid Roofing Project of the Year in a
Buried Application.’ Awards will also be given to
individuals in categories, including ‘Trainer of the
Year’ and ‘Student of the Year.’ www.lrwa.org.uk
Mark Thornton added: “We pride ourselves on
our reputation and are delighted to win our
first business award which recognises the
first-class service we provide. We’re doing all
we can to represent the roofing industry in a
positive light and our aim is to become the
roofing builder and maintenance contractor of
choice in Central Scotland.”
www.oldpleanroofing.co.uk
8 TC NOVEMBER 2022
WestWood Liquid Technologies Limited
31 Morris Road, Nuffield Industrial Estate,
Poole, Dorset BH17 0GG
Phone: +44 800 808 5480
www.westwood-uk.com
Liquid Applied
Waterproofing Systems
Car Parks
Flat Roofs
Metal Roofs
Gutters
Roof Terraces Balconies
Liquid Applied
Waterproofing Systems
Car Parks
Flat Roofs
Metal Roofs
Gutters
Roof Terraces
Balconies
WESTWOOD 2022.indd 1
Industry News
LANGLEY ANNOUNCES
FUTURE VISION
Langley has announced a major business
restructuring and transformation
programme following a period of rapid
growth.
The Langley Group, which has operated under
the Langley name since the 1960s, says it
has brought its core offerings under one roof
as it invests in its mission ‘to deliver the
most innovative, future-proofed roofscape
solutions for the built environment, that have
a lasting, positive impact’.
By restructuring the business, Langley says it
will provide a much broader, convenient and
effective customer experience across its
diverse offerings which span design, supply,
build, maintenance and training.
The Group has announced it will now operate
three core business units: Roofing Solutions,
Eco Solutions and Regeneration to deliver
holistic and integrated roofing, greeninfrastructure
and rooftop development and
extension services designed to help
customers successfully meet the challenges
of climate change, while also addressing
societal pressures – including the cost-ofliving
crisis, lack of affordable housing and
limited access to green space.
Tony Silvestri will remain Group CEO for
Langley and commented on the business’
transformation: “Langley has been through a
transformational period of growth in recent
years and I’m incredibly proud to share the
future vision and structure of the business
with our customers, colleagues and partners
as we enter a new era. We’re committed to
our vision of For Better Living, innovating in
everything we do, improving the lives of
everyone we work with and having a positive
impact on the world around us.”
www.langley.co.uk
More news, updates and interviews at www.total-contractor.co.uk
PREPARATIONS UNDERWAY AS UK TEAM
BEGINS TRAINING FOR IFD WORLD CHAMPS
Training sessions for the UK Roofing
Team are now underway for the 28th
World Championship for Young
Roofers, which will see team
members and their mentors travel to
St. Gallen, Switzerland, to compete
against other young roofers from
around the world.
This has been made possible by
Recticel Insulation UK, who sponsored
the Team to enable them to travel to
Switzerland and take part.
The Team is made up of previous winners of the
UK-based SkillBuild competition and includes Will
Emerton (formerly a student at Leeds College of
Building) and Philip Houghton (formerly a student
at The Eastern Region Roof Training Group). They
are being mentored by Bob Coutts, Matt Timby
and Andy Rowlands, all of whom have long
histories of highly skilled workmanship in roofing.
To prepare, Will and Phil are practicing a range of
skills against the clock, with guidance and advice
from their Mentors. They have access to a
purpose-made competition rig, a replica of the
one they will be using at the championship. One
major challenge that the team will be facing is
needing to be adept with a Swiss mountain roof
design – something the Swiss, Austrian and
German teams are already well versed in.
Materials have been sourced from a number of
generous suppliers so that the team have the best
opportunity to practice with the correct materials.
A. Proctor Group, BMI, Etex, Ecological Building
Systems UK, Fakro GB, Recticel Insulation UK,
Rockwool UK, SR Timber and Velux have all
contributed materials to the UK Team for this
purpose.
Paul Simpson, Recticel Commercial Director, said:
“Good luck to the UK team in this year’s IFD
competition. They are a wonderfully talented,
hard-working group, hence Recticel is incredibly
Left to right: Phil Houghton, Competitor, UK Roofing Team; Paul Simpson,
Commercial Director at Recticel Insulation; Will Emerton, Competitor, UK
Roofing Team; with Mentors Andy Rowlands and Bob Coutts.
proud to be their official sponsor for this
acclaimed industry contest. The IFD finals are a
chance for the team to showcase their expert
roofing workmanship on a world stage, whilst
flying the flag for the fantastic levels of talent and
professionalism that define the UK roofing sector
globally. Whatever the outcome of this year’s
finals, the UK team are great ambassadors for
this country and our industry.”
Bob Coutts, Mentor to the Team, said: “It’s
fantastic to be back training for the IFD World
Championships with two highly skilled and
motivated young roofers in Will Emerton and
Philip Houghton. Will is the senior member as he
competed in Riga, Latvia, 2018, where we won
the day three ‘Special President’s Prize’.
“This is Philip’s first experience of IFD and he has
a steep learning curve as all the tasks are set by
the home country where many of the roof details
are very different to UK practice.
“Switzerland has set very difficult tasks for the
competitors both in technical details and size of
rigs, so it will challenge all the competitors –
including the poor mentors Matt Timby, Andy
Rowlands and myself!”
The team at Total Contractor would like to wish
William and Philip every success in the
competition!
10 TC NOVEMBER 2022
Bringing it together.
Always a reason.
Always a better way.
Always a difference!
INTEGRAL SWARF FILTER
EJOT VACUtest kit
There are many ways to install a self-drilling fastener.
Then there’s the right way.
Because self-drillers are designed and manufactured
to ensure the integrity and long-term performance of roofing
and cladding systems, simple procedures like regular seal testing
go hand in hand with installation best practice.
EJOT’s VACUtest kit is light, extremely efficient and incorporates
a unique swarf filter, integrated into its design.
A choice of two robust suction cups mean that a scheduled test
is a quick and simple procedure for all standard applications.
From tools to technique, up-to-date knowledge of correct
installation more than pays for itself.
Read more at www.ejot.co.uk/construction-quicklinks.
EJOT HIGH STRENGTH SUCTION CUPS
Robust design offers greater airflow resistance.
Best Products. Best Practice.
24mm
34mm
OPTIONAL EXTRA 54mm SUCTION CUP
Available on request for
special application
washers.
Talk to your EJOT Sales Engineer
Visit ejot.co.uk
Email sales@ejot.co.uk
Customer Service 01977 687 040
Industry News
CRS ACQUIRES
ALLIED ROOFING
Complete Roofing Systems (CRS) – the
Warrington-based roofing and cladding
contractor – has acquired Allied Roofing of
Stockport in a seven-figure deal backed by
an SME loan from Mercia.
The acquisition, which is the first by CRS, is
said to bring additional skills to the business
and will enable the contractor to build its
presence in the social housing sector.
CRS, which employs over 100 staff, operates
on a national basis for clients including Aldi,
AstraZeneca, Warner Leisure, the Restaurant
Group and the Ministry of Defence.
Established in 2010 by father and son Stuart
and Jamie Lennon, the company is led by CEO
Mike Wharton, a former fund manager who
has held senior positions in the roofing
industry. Since his appointment in 2019, CRS
says revenue has more than doubled to
almost £20 million and the company has
continued to build its blue-chip client base.
Allied Roofing was founded in 1989 by Mark
Threlfall, who was joined 10 years ago by his
business partner Neil Higson. The company,
which specialises in pitched roofing, now
employs almost 30 staff and works primarily on
public sector and social housing projects across
the North. CRS says the company will continue
to operate under the Allied Roofing brand.
Mike Wharton commented: “This is an exciting
development for CRS. Allied Roofing’s skills
and clients are complementary to ours and the
acquisition provides many avenues for growth.
We look forward to working with Mark, Neil and
the team to further develop the company. At
the same time, we will continue to pursue
opportunities to build the CRS business. As
the roofing industry is very fragmented, we
see potential to make strategic acquisitions
alongside organic growth.”
More news, updates and interviews at www.total-contractor.co.uk
TONALITY ADDED TO PURA’S FACADE OFFERING
Pura Facades, a leading supplier of natural,
non-combustible cladding products, has been
appointed as the exclusive distributor of
Tonality terracotta tiles in the UK.
Already known for its supply of Austrianmanufactured
glass reinforced concrete
(GRC) panels from Rieder, Pura says it
also designs, engineers, fabricates and
delivers on a just-in-time basis to
construction projects across the UK.
The supplier says the addition of Tonality to its
portfolio is an exciting development for
contractors in the UK, providing them with a
consistent and reliable supply of high-quality
terracotta tiles that are manufactured to the
highest quality standards in Germany.
Pura Facades says architects will appreciate that
Tonality tiles are made from the world famous
Westerwald clay and manufactured using the
Kerlis sinter kiln method, thereby justifiably
claiming to be among the best terracotta façade
products on the market.
The supplier says the breadth and quality of the
coloured glazes available is second to none, and
have been widely used on many projects the
world over. The company points out that the
Tonality range is available in more than 50
standard colours (and in seven surface finishes),
and provides architects and developers with a
huge range of creative and aesthetic possibilities
for their projects. The company says tiles are
The Wave leisure resort
in Vejle, Denmark.
Left: James Butler; Above: The Quatermile
apartment project in Edinburgh.
available in large sizes, up to 600m x
2m, which provide better coverage than
other terracotta manufacturers, and Tonality
is also available in lamella, baguette and brise
soleil shapes.
Commenting on the exclusive appointment, James
Butler, Commercial Director of Pura Facades,
said: “Pura’s ethos is based on high quality
products backed up by great service. That’s why
we are so pleased to be representing the Tonality
brand in the UK. While the quality of its tiles are
second to none, the cost of Tonality products is
remarkably competitive. That’s why we are sure
there is a very bright future for this brand of
terracotta facades in the UK.”
Pura Facades says award-winning project
references already exist for Tonality terracotta in
Europe including The Wave leisure resort in Vejle,
Denmark and Paracelsus Bad spa in Saltzburg,
whilst in the UK, outstanding Tonality projects
include Maggie’s Centre in Nottingham and
Quartermile apartments in Edinburgh.
www.purafacades.co.uk
www.completeroofingsystems.co.uk
12 TC NOVEMBER 2022
Handrails:- EasyGuard
free-standing Guardrails
*CurveyGuard – an aesthetically pleasing curved rail.
*EasyGuard – raked or straight legs dependant on
application. *FoldGuard – folding handrail.
Trip hazard reduction – long thin base-plates with
Counterweights used on un-secured ends only. Placed at 2m
centres maximum to enable use for leading edge protection.
Galvanised or powder coated finish. Protective mats 5mm
bonded to the base plates.
Standards – Exceeds Class A EN13374- Class A; For
leading edge protection HSE/SR 15, September 1988.
Nationwide delivery or contract installation. – Free material
quantifying service – info@safetyworksandsolutions.co.uk
Ladders:- Easy Fit
Compliant to both BS/EN 5395 and 14122 –
To comply with the standards for
permanent ladders all mild steel then hot
dipped galvanised to BS/EN 1461.
All typical ladders bespoke – email
info@safetyworksandsolutions.co.uk for a
survey check sheet.
Easy Fit, all ladder components are Easy
to assembly; in manageable parts Easy to
handle and install.
Rest Platforms and ladders with special
fixing requirements; solutions provided by
Safetyworks in house.
(All components for British Standard
compliant ladders require steel components
with timber and aluminium recommended
for temporary use only)
HANDRAILS
-
LIFELINES
-
WALKWAYS
-
FALL GUARDS
-
FLEXIDECK
-
DEMARKATION
-
LADDERS
-
STEELWORK
-
Tel: 01487 841400
www.safetyworksandsolutions.co.uk
Ask the Solicitor
SELLING UP: HOW TO PREPARE AND
MAKE SURE IT WORKS FOR YOU
‘I’m looking to sell my roofing business. What are the next steps I should take and key
considerations I should make from a legal perspective?’ Matthew Catterall, Corporate
Partner at Taylors Solicitors, talks us through the main areas to focus on, and explains
why early preparation is crucial to ensure a smooth process...
You may have read about the
recent acquisition of Allied
Roofing by Complete Roofing
Systems, so in this article we take a
look at some key issues if you are
considering putting your own
business on the market.
Selling your business, especially if
you are a ‘first time’ seller, can be a
daunting prospect. However, if you
take the time to assess and prepare
you can reduce stress, time and
costs – think of it like fixing a roof
in the summer before a barrage of
winter storms!
Sometimes there can be an unsolicited approach to
buy your company from out of the blue which
catches you flatfooted, but where you have time to
plan ahead I recommend you consider the following:
Establish your objectives
You may think this is simple – I want to sell my
business!
However, do you know what your business is
worth? Will it be enough for you to retire on?
About the author: Matthew Catterall is a Corporate Partner at Taylors Solicitors. For more
information about preparing your business for sale or indeed the sale process itself, contact Matthew
via 07748 633149 or matthew.catterall@taylors.co.uk
“Selling your business,
especially if you are a
‘first time’ seller, can be
a daunting prospect.
However, if you take the
time to assess and
prepare you can
reduce stress, time and
costs”
Get your house in order
Once you get into the nitty-gritty of
a sale to a potential purchaser, the
first major undertaking is the ‘due
diligence’ process. This is the
process by which the potential
buyer and their accountants will
investigate every nook and cranny
of your business to identify any
issues.
Issues can lead to price reductions,
or to you having to indemnify the
buyer against any identified issues
getting worse or costing them
money. Early identification of any
issues pre-sale, and making good any that are
identified (to the extent possible) is therefore
critical to a smooth transaction. You don’t want to
incur significant fees and then find the buyer
pulls out because of an issue.
Major areas that you need to consider include,
but are not limited to, the following:
• Tax. Are all your tax returns and payments in
order? Do you have any ongoing disputes with
HMRC? Is all your tax paid up-to-date?
The market for businesses, just like the products
you sell, varies over time, so taking early and
specialist advice is important. An independent
accountant will provide specialist advice, so
beware of the ‘business sales agents’ that will tie
you into onerous sales contracts, which can force
you to not only compromise on value (they are
only interested in getting a sale – any sale – over
the line), but can also leave you with a hefty
commission fee once you do so.
Do you want, or need, to sell quickly, or do you
have time to find the right purchaser? Quick sales
are possible but generally involve compromising
on price and/or payment terms. If you know you
want to sell, then plan ahead 12 or 18 months in
advance. Starting the process early can help
maximise your gain.
• Accounts. Organised sets of up-to-date
financial information will instil confidence in a
buyer, especially when it comes to agreeing a
price. If you don’t prepare regular, detailed
management accounts, consider doing so,
especially where you have some time before you
want to sell.
• Contracts and terms of business. If your
14 TC NOVEMBER 2022
usiness operates with fixed contractual
arrangements with other parties – think supply,
distribution or agency agreements – are they upto-date?
Do you have signed copies of those
contracts and do they need extending? Are your
purchase and supply terms and conditions up-todate?
A buyer will want to know that they have a
solid base for the business to continue operating
once you have sold.
“It is vitally important that, before disclosing any
information (including the identity of the
business), the prospective purchaser enters into
a non-disclosure agreement (an NDA) with you
that will protect you from an unscrupulous buyer
‘raiding’ your company for confidential
information” – Matthew Catterall
• Employees. Are your employment contracts
and HR records in order? Do you have appropriate
policies and procedures in place?
• Statutory records. These include your share
certificates and corporate records. Are they in
your possession? (they could be with your
accountant) If they cannot be located, get them
written up.
• Insurance. Make sure that you are fully and
properly insured against all necessary risks, and
ensure that premiums are paid up-to-date. Can
any outstanding claims be resolved?
Taking steps to address any areas of concern –
whether big or small – will allow you to present a
business that looks neat and tidy and which is
appealing to prospective purchasers. If you have
any areas of concern that you are not confident in
dealing with, consider appointing professional
advisers early to assist with preparing your
business for sale.
Why not get their lawyers and accountants to
perform a ‘health check’ on the business so that
any issues can be dealt with?
Marketing
So now you have your house in order, how do you
find a buyer?
Generally, there are four main avenues to
consider:
• Sourcing a trade sale yourself from your
business contacts, say customers who may want
to secure their supply chain;
• Would an MBO by your other directors be
possible?
• Engaging with an experienced, independent
corporate finance adviser;
• Engaging a ‘business sales agent’.
Finding a potential buyer yourself could
potentially save on commissions, but beware of
confidentiality issues slipping out into the market,
which could affect staff morale (See: initial
discussions with prospective purchasers).
“Beware that an
indicative offer is there
to get your attention, to
flatter you and hook
you into a sale – it does
not mean that is the
price you will receive
in cash on completion”
An independent corporate finance adviser will
likely take an ‘up front’ fee to work with you to
value the business and prepare marketing
materials, with a ‘back end’ commission based
on the value achieved. The adviser will then go to
market on a confidential basis, filtering the
prospective purchasers and working with you to
achieve the best result. Their in-depth
knowledge of corporate finance will assist you in
maximising value.
The path with a business sales agent is similar to
that of a corporate finance adviser. However, in
our experience, many are less knowledgeable,
charge higher commissions and lock you into
significant exclusivity periods where a fee is
payable, even if they didn’t find you a buyer.
Initial discussions with prospective
purchasers
Once you have found a prospective buyer (or
buyers), it’s time to engage with them to further
the process. Often buyers will make indicative
offers based on limited information about your
business, but will need to firm up those offers
once they have had a chance to undertake their
due diligence exercise.
Beware that an indicative offer is there to get your
attention, to flatter you and hook you into a sale –
it does not mean that is the price you will receive
in cash on completion.
It is vitally important that, before disclosing any
information (including the identity of the
business), the prospective purchaser enters into
a non-disclosure agreement (an NDA) with you
that will protect you from an unscrupulous buyer
‘raiding’ your company for confidential
information e.g. on pricing or poaching key
employees, customers or even suppliers.
It is usual for sellers to engage lawyers at this
point to draft and agree the NDA as it’s such an
important document. Once that has been
signed off, the sale process can begin in
earnest.
Next month: The team at Taylors Solicitors will
guide you through the next steps towards
completion once you have found a buyer.
Contact Taylors Solicitors
01254 297900
www.taylors.co.uk
@taylorslawfirm
NOVEMBER 2022 TC 15
NFRC Roofing Talk
CHECK YOUR TIMBER BATTENS
Gary Walpole, NFRC’s Health, Safety and Environment Officer, explains why roofers
must never compromise on quality or safety when it comes to battens, and points out
what to look out for when choosing fully graded roofing battens.
Due to the high demand for treated timber,
compounded by the shortages created by
conflict in Ukraine, the UK’s exit from the
EU, and the COVID-19 pandemic, it is transpiring
that there is a large volume of imported product
that is falsely stamped as BS 5534 or has been
dyed a different colour and then marketed and sold
as compliant material. Using battens that are noncompliant
does not necessarily mean a cost saving
for the contractor or the end user, as suppliers of
non-compliant battens are actually selling them for
the same price as compliant battens.
These inferior products will all have an impact on
the life expectancy of the roofs, but more
importantly it raises the concern for the health
and safety of the operatives using them.
There are also concerns that some roofers have
become complacent – if they believe they have
purchased pre-graded material they will often
use it without inspecting it, and this could be a
critical factor to their safety on the roof.
Battens supplied and fixed in accordance with
BS 5534 are designed to have adequate strength
to support the dead load imposed and wind loads
on roofs clad with tiles or slates, and may be
used as an alternative to roof ladders in line with
current guidance in the Health and Safety
Executive’s HSG 33 Health and Safety in Roof
work and INDG 284 Working on Roofs.
The use of inferior battens that do not comply
with BS 5534 has the potential to cause roof
failures and accidents. This risk of accidents
increases when the roof battens are being used
as an alternative to a roof ladder and are
therefore taking the additional live load of the
operative installing the roof. HSE guidance – HSG
33 Health and Safety in Roof Work – states that
battens must be a minimum size of 50mm x
25mm (maximum span 600mm) or
38mm x 25mm (maximum span
450mm) and meet the grading
requirements specified in BS 5534:
Code of practice for slating and tiling and
NFRC Technical Bulletin 33: Graded battens for
slating and tiling.
Non-compliant battens should not be installed.
Ungraded battens may prove weak and vulnerable
to failure should the roofer inadvertently walk on
these areas whilst covering the roof, potentially
putting roofing operatives at harm. There is also
the issue of quality assurance of the whole roof
system and the impact using inferior battens
could have on the longevity of the roof.
What to look out for:
BS 5534 states that all graded roofing battens
should be marked with the following:
• Supplier’s details
• Batten size
• Species
• Relevant Standard (in this case BS 5534)
• Third-party certification.
Supplier Details
Relevant Standard
Size Species 3rd Party Certification
Note: All battens should be individually marked.
Further checks to ensure compliance
Marking alone is not necessarily proof that the
batten has been graded correctly. However, there
are a few simple steps that can be taken to
ensure the battens you are using are compliant:
1. Ensure you are purchasing battens from a
recognised supplier who is happy to supply you
Left: Gary Walpole, NFRC.
with the relevant compliance
documentation and any third-party
certification, which should be retained
for your records.
2. Check the thickness of the batten, as BS 5534
states that a batten should be 25mm thick with a
tolerance of -0/+3mm. A roofing batten should
be 25mm and never less.
3. Check to see if any knots are present: BS 5534
states that ‘the sum of both faces can be no more
than the width, for example 38mm / 50mm’. If a
knot is visible on both sides of a batten when
added together, the overall size should not be
more than 38mm or 50mm.
4. Do not rely on a coloured roofing batten to be
compliant. Different manufacturers colour their
battens as a visual aid to indicate compliance,
however the organisations that supply
substandard products are also aware of this and
colour their battens.
5. BS 5534 graded battens should not rot: if you
see signs of rot, decay or growth on a batten, do
not use it.
Next steps for industry
NFRC has issued a Safety Alert to highlight the
issue to the wider construction sector, working
with the assistance of the recently formed
industry Timber Batten Working Group, which is
hosted by NFRC. The group is made up of leading
batten manufacturers, merchants and
contractors, and will continue to monitor the
situation and educate the industry of the risks of
using non-compliant roof battens.
Contact NFRC
www.nfrc.co.uk
@TheNFRC
16 TC NOVEMBER 2022
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Perfectly Pitched
ROOF SHAPES PART FOUR:
CURVED ROOFS
In the latest article in his series focusing on different roof shapes, Pitched Roofing
Consultant John Mercer discusses curved roof slopes, and specifically conical roofs.
Generally, the most suitable roofing
materials for curved roofs are those laid
double lapped, such as natural or manmade
slates, and concrete or clay plain tiles.
Before a decision about which roof covering to
use, the pitch, exposure and curve radius must
all be considered. For slating, reference must be
made to BS 5534: the British Standard for slating
and tiling, to establish the suitability of any given
slate length and width for the location. BS 5534
provides the methodology for determining the
minimum value for the head lap and side lap,
bearing in mind that slates must be cut to a
width and taper to maintain the
curve of the roof slope.
For plain tiling, it is a little
more straightforward as
BS 5534 provides
prescriptive
recommendations rather than
calculation methods. For
example, the minimum roof pitch
must be at least 35 degrees, or 40 degrees if
using irregular, handmade clay tiles. The headlap
must be at least 65mm and should not exceed
one third of the tile length, and the minimum side
lap is 55mm. Plain tiles, because of their
relatively small size, are more suitable for smaller
radius curved roof slopes.
Boarding and underlay
To achieve a smoother curve across the rafters,
particularly on a conical roof, it is worth
considering boarding the roof before installing tile
or slate battens. Thin plywood can be used in
layers and with staggered joints and laps to
create a final plywood thickness of 25mm.
Left: John Mercer; Above: Oast House roofs utilising tiles from the Tudor Roof Tiles Collection.
Image courtesy of Tudor Roof Tiles.
Underlay should be laid
vertically over the plywood,
ensuring the minimum side and
headlaps are maintained in
compliance with the recommendations
given in BS 5534.
Battening
For tighter curves it will be almost impossible to
force 25mm deep battens into the roof curve. One
option is to make a series of small cuts into the
batten, a process called ‘scarfing’. For a convex
curve the batten should be scarfed on the side to
be fixed against the roof, or for a concave curve
on the front surface of the batten.
Alternatively, each 25mm batten depth could be
made up from layers of thinner batten, e.g. four
layers of 6mm thick battens could be used to
build up to a 25mm total depth.
A third option is to soak and steam battens to
make them pliable enough to fit the roof curve,
though such a facility may not be available on
many sites.
For heritage and some traditional roofing works,
the slates or tiles can be fixed directly to the
plywood without the use of battens.
Slate & tile laying
Whether using slates or plain tiles, the general
process of installing them is the same for both.
Taking plain tiles, the battens should be set out at
a gauge of 100mm to provide the minimum
headlap of 65mm. The first courses can be laid
and, if necessary, the sides of each tile tapered to
ensure the gaps in the side joints do not exceed
3mm. When laying the next course, ensure that
each side joint is over the centre of the tile below,
or at least within the middle third of the tile.
18 TC NOVEMBER 2022
With regards to the aesthetics of the finished roof,
the side joints can be set to occur over the centre
line of the tile below. In this way, the vertical lines
of the side joints can be maintained all the way
up the roof slope. However, this may result in far
more tile cutting. An alternative approach, and
one that can give a pleasant, more random
appearance to the tiling, is to fit full width tiles in
each course where possible (with any tapering
that may be required) and allow the side joint to
drift within the middle third of the tile below, thus
keeping to the 55mm minimum side lap. Where
this becomes impossible, then a tile-and-half tile
can be used, cut along its length, to bring the side
joint back to within the middle third of the tile
below.
As the tiling nears the top of the conical roof, it
will become impossible to maintain a 55mm
minimum side lap due to the narrow width of the
cut tiles. When this occurs, lead soakers can be
fitted between the tile courses to weather the side
laps. If the cut tiles become too narrow to
“When tiling or slating a curved roof slope,
ensure that the roof pitch, site exposure, and
curve radius are considered and the minimum
recommended side lap can be maintained”
mechanically fix, then a lead cap will be
necessary in place of the tiles.
If using man-made slates, the original riven
edges of the slates will be lost when cut. This will
be particularly apparent on convex roof curves.
Therefore, the use of natural slates, which can be
re-dressed, could be considered.
With regards to mechanical fixing, it will be
necessary to carry out a wind loading calculation
to determine the appropriate number and type of
fixings. Every slate must be mechanically fixed. For
plain tiles, the minimum requirement is to twice nail
each tile in every fifth course for roof slopes below
60 degrees. For roof slopes of 60 degrees and
above, every tile must be twice nailed.
Summary
When tiling or slating a curved roof slope, ensure
that the roof pitch, site exposure, and curve
radius are considered and the minimum
recommended side lap can be maintained,
especially after cutting the sides of each tile or
slate.
Ensure that every tile or slate can be fully
mechanically fixed. For roof slopes over 60
degrees, every plain tile must be twice nailed.
Contact John Mercer
www.johnmercerconsultant.co.uk
Johnmercer 3
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45+ YEARS OF ROOFING INNOVATION
Solar PV Projects
SOLAR CONTINUES TO SOAR
The fact that renewable energy helps protect the planet has always made it an attractive
option for those looking for more sustainable ways of living. However, as Daniel Redfern
of Marley explains, in the midst of almost unprecedented energy price hikes, the appeal
of renewables – including solar PV – has not only increased, but is likely to continue
apace as consumers look to reduce their outgoings...
Earlier this year, changes to Part L of the
building regulations saw Solar Energy UK
estimate that up to five times the number
of new homes could be built with solar
technology, whilst the government’s VAT cut to
0% on the installation of energy-saving materials
in residential properties was a boost to the retrofit
market, making green technologies, such as
solar, much more affordable for a greater number
of people.
Solar – a hot topic
Now, with uncertainty surrounding energy
supplies coupled with rising costs, unsurprisingly,
it’s a hot topic. In August, the BBC reported that
the energy bills crisis had prompted a big rise in
the demand for solar, whilst according to Solar
Energy UK, just over 3,000 solar installations
were being carried out every week, up from 1,000
per week in July 2020, with one contractor
reporting that they had seen enquiries about solar
panels increase ten-fold in that month alone.
Indeed, Chris Hewitt, Chief Executive at Solar
Energy UK, stated: “More solar panels are being
put on British roofs than ever before.”
Growing demand
Daniel Redfern, Marketing Manager at Marley,
explained: “MCS, the body that defines and
maintains standards for small-scale domestic
renewable energy and heating across the UK and
has recorded all certified installations since
2008, reports that 76,560 solar PV installations
were completed from January to August 2022 – a
30% increase on the 61,431 installed in the
whole of 2021.
“In August 2022, there were 12,411
solar PV installations recorded by
MCS, up from 5,082 in August 2021.
That represents a huge 144%
increase and helps combat concern in
the renewable energy sector that demand
for solar PV would diminish after the
Feed-in-Tariff (FiT) incentive ended in
April 2019.
“Overall, solar PV installations
comprise more than 80% of the 1.4
million renewable installations so far
registered with MCS, taking the total number of
‘sunny roofed’ residential properties to over one
million and counting.”
Marley SolarTile: a sustainable future
To help satisfy this demand, Marley SolarTile has
been developed to deliver on aesthetics,
installation and importantly, sustainability. For
years, only ‘bolt on’ systems were available,
however Marley SolarTile now provides a truly
integrated roof system that fits seamlessly with
the design of the roof.
Marley SolarTile does away with the need for
counter battens as required on other in-tray roof
systems, thanks to its double fixing to battens
and trusses, and by replacing existing tiles rather
than fixing over the top of them, greatly reduces
the risk of costly tile breakages on the roof.
Completely compatible with all clay and concrete
tiles and slates, Marley SolarTile is supplied as a
complete kit with all components such as
adhesive flashing and fireproofing materials
included, so there’s no extra material costs.
Whilst colour-coded boxes make for
easy installation, the patented pushtogether
design means that
installation times of less than one
hour per kilowatt peak can be
achieved.
Don’t miss the opportunity
Daniel continued: “Now, more than
ever, solar should be discussed on
every roof and roof truss enquiry – it’s
a great upselling opportunity for roofing
contractors across the UK.
“Whilst investment will be necessary to ensure
that they have upskilled their workforce and are
qualified to fit solar panels – such as becoming
MCS certified for example – the benefits and
ongoing opportunities far out-weigh the costs.
Moving forward together
“The way we produce our energy is changing
rapidly and although solar may seem like a totally
new market for some contractors, the opportunity
is too big to miss. With Marley SolarTile, we
provide an innovative, reliable and sustainable
solar energy system that, when used alongside a
full range of Marley roofing products, forms part
of our full roof system, complete with our 15-year
guarantee. In addition, we continue to support our
roofers with advice and training on all aspects of
solar PV installation as we move forward
together.”
Find out more about Marley SolarTile
www.marley.co.uk/solarinstall
01283 722222
@MarleyLtd
20 TC NOVEMBER 2022
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Product Development
ROBUST R&D REQUIRED TO MEET
CHANGING DEMANDS
Latest pressures on the construction industry, caused by growing concerns for
economic slowdown, are placing greater emphasis on product choice for distributors
and contractors. With this in mind, Nick King, Portfolio Manager at Klober, explains
why research and development (R&D) is fundamental for providing building
professionals with futureproof products to suit their needs.
Despite recent reports from The Bank of
England warning of an impending
economic downturn, the construction
industry is still set to see a steady output
increase in 2022 and into 2023. As the forecast
is still uncertain, organisations must focus on
meeting an evolving demand in the market
through their offerings.
The fluctuation of product demand, dependent on
consumer spending, is the key market driver for
highlighting the importance of access to a range
of relevant products. Manufacturers must play
their part in introducing such solutions through
the stages of research and development (R&D).
1Establishing market needs: Identifying
demand is an essential first step during
R&D and allows for the viability of new
products to be justified before any further steps
are made. Customer feedback has proven to be a
strong method. For example, Klober collates
annual customer insights and frequent surveys to
help map out market drivers and potential
upcoming challenges.
Looking ahead, manufacturers will analyse
purchasing trends to identify any potential need
for product improvement. It’s this level of insight
that moves building technology and processes
further along. With Building Regulations
constantly tightening, and the general pace of
change in society increasing, circular learning is
critical.
Once a product has launched or been updated, it
doesn’t stop there. Ongoing market
research is vital for further
innovation. Klober’s Dry Ridge Kit
is an example of such. In early
2021, a 6m Dry Ridge Kit was
launched, following positive
feedback and demand for an
equivalent suitable for larger
housing, a 10m kit was brought to
market in November 2021. More
recently, this continuing analysis
Above: Nick King, Klober.
uncovered a demand for additional
installation assistance within the
kit, which has led to the release of the Ridge Kit
with Fixed Lugs.
2Considering logistics: Once a product
plan has been agreed, it needs to be put
into practice. There are various stages to
this which includes looking at the viability of
logistics. A market brief is created to outline
budgets, price points, margins, and capex costs.
Liaising with logistics warehousing departments
is key for understanding volumes and storage
capacity.
This is the perfect time to determine and fine tune
any design or aesthetic choices, and bigger
decisions such as material type should be
clarified. It’s also important to consider the
tooling process, as quotations will need to be
agreed. Lead times can often be around 20 weeks
so processes of design and manufacturing will
need to keep in line with this.
3Meeting quality standards:
Extensive risk analysis is
then implemented by roofing
manufacturers as part of a
vigorous testing process. For
example, Klober uses a gated
system in the form of a trafficlighted
document, which allows
red-risks to be highlighted and
addressed. Testing plays a central
role and enables amends to be
made to improve these to amber
and green criteria.
Klober’s technical centres enable professional
testing to confirm each product complies with
and exceeds both regulatory standards and
durability requirements. British Standards are
adhered to while all tests are conducted,
including ageing tests for UV stability and wind
tunnels for emulating storm conditions. Another
useful tool is 3D printed prototypes, which allow
for trial installations to be undertaken and client
feedback to be gathered.
4Confirming storage & setup: Once
technical approval has been granted, the
product will need to be systematically
logged with codes and relevant information such
as weight and required pallet size for storage.
During this process, third-party accreditation may
be progressing whilst documents such as
installation guides should be considered.
Before sales of the product can go ahead,
packaging requirements such as box size, print
22 TC NOVEMBER 2022
and material must be evaluated. With
sustainable packaging on the rise,
greener options have become a major
consideration for many organisations.
Klober, for example, use recycled and
recyclable packaging materials when
possible.
Before a product is made
available, an in-house
launch will often take
place. Internal
communication is key
for getting the sales
teams up to speed to
ensure an effective launch.
Final thoughts
An impending economic downturn has provided
an important market driver for manufacturers to
evaluate their product offerings. Naturally this
will result in a large portion of the home
“It’s likely that
many homeowners
will be wanting to
avoid any false
economies and
therefore spend on
quality items that last”
improvement market reviewing spending habits.
Yet this doesn’t necessarily mean blanket costcutting
exercises. Instead, it’s likely
that many homeowners will be wanting
to avoid any false economies and
therefore spend on quality items that
last without the need for repair and
maintenance.
At Klober we invest heavily into
ensuring all our product ranges offer
suitable choice, often with a good,
better, and best solution – all of
premium quality but to suit a range of budgets.
Our robust R&D processes have been essential
to bringing this broad range to market and will
continue to offer a reliable supply to roofers
through whatever economic challenges lie
ahead.
Contact Klober
www.klober.co.uk
@KloberLtd
For further r
inform
ation
or a hire quotation call
01858 412 100
Email: sales@cookerhire.com
www.cookerhire.com
Sustainability: Comment
KEEPING THE FOCUS ON
SUSTAINABILITY
Will the current focus on sustainable solutions remain a priority if the market cools?
Lorna Stork, ESG Director at distributor SIG, outlines why she thinks it will…
Those of us with long memories will
remember the Code for Sustainable Homes,
with its original target of 2016 for the
introduction of zero carbon new homes. The
financial crisis of 2008 effectively scuppered that
programme and the question is: is it different this
time?
I genuinely think it is – for three main reasons.
Firstly, the effect of climate change is becoming
more apparent every year and there is a national
and global consensus around the urgent need to
reduce carbon emissions. The UK has been ahead
of the curve in this regard, being the first
country to declare legally binding
targets to become a net zero
carbon economy by 2050.
Secondly, I would argue that
the current energy crisis should
give additional impetus to the
carbon reduction agenda by
focusing on the financial cost of
consuming energy.
Finally, I think that this time around we have
collectively invested properly in the move towards
sustainable building. Product innovation,
technical advances and new ways to measure
and demonstrate low carbon emissions have all
been developed in the last decade. Not only do
we have to continue, I think there is a genuine
consensus that we will.
Direction of travel
Building Regulations lay down the direction of
travel for new buildings and we are in the middle
of the implementation of the Future Homes
Standard, currently requiring a 31% reduction in
carbon emissions compared to the 2020
Images: SIG stocks the Marley SolarTile PV system as part of its drive to offer more products that
support a sustainable building agenda, plus provide customers with the products to meet demand.
regulations.
This time we really do know
how to build high
performance homes that are
approaching zero carbon in use. It’s
challenging and the technical team at SIG is
frequently involved in providing product solutions
to meet increasingly stringent thermal
conductivity targets for the external fabric of new
homes.
The game-changer this time, however, is the
recognition of the importance of embodied
carbon. We can’t hope to get anywhere near our
national carbon reduction targets if we simply
ignore the impact of the manufacturing process.
There is no point in striving to create buildings
that generate no carbon emissions in use if they
have achieved that result by using materials that
have themselves generated huge amounts of
carbon during their manufacture.
Developers, housebuilders and even main
contractors are starting to publish their zero
carbon commitments, fully aware that these can
only be met if the supply chain works together.
As a major distributor, SIG has produced its own
zero carbon roadmap but, like everyone else, we
are only able to control the emissions from our
own business operation. With targets in place to
eliminate carbon emissions from our transport
fleet, offices and warehouses, we also need to
work with product suppliers to find or develop
lower carbon products.
We’re in a great position to stimulate the
development of such products as we can provide
an immediate distribution channel for promising
new offers, helping to build a market fast for
emerging businesses.
And we are also in a position to help responsible
Continued on page 26
24 TC NOVEMBER 2022
We are now a recommended fixings
supplier for the QuadCore Assured
System Warranty.
W: fixfast.com l T: +44 1732 882387 l E: sales@fixfast.com
Sustainability: Comment
Continued from page 24
customers make the right environmental choices
which is not as easy as it might appear.
Embodied carbon and EPDs
Until very recently there was no commonly
accepted method for calculating the embodied
carbon of any product. It’s still not a precise
science, but Environmental Product Declarations
(EPDs) provide the most comprehensive
information.
EPDs consider the whole lifecycle of a product,
taking into account: the carbon emissions
associated with the extraction of raw materials;
the manufacturing process for the final product;
any emissions associated with its performance in
use and emissions associated with its disposal at
the end of its life.
With a common calculation process it becomes
possible for customers to make product choices
based not only on technical performance and
cost, but also on carbon emissions. We are
certainly seeing more requests for this type of
information and are encouraging our suppliers to
“I think that we have
crossed a line. The
pace of change is
accelerating and the
growing economic
case to reduce our
reliance on fossil fuels
will speed it further”
provide the carbon calculations for their products.
The more entrenched this way of thinking
becomes within the supply chain, and the greater
the investment in zero carbon options, the less
likely it becomes that any government could
unwind the progress made to date.
So far there is no sign of any weakening in
commitment from the top. Most commentators
expect Building Regulations in England to follow
those of Sweden, France and other European
nations and impose limits on the total embodied
carbon allowed in new buildings.
In addition, I’m expecting to see greater regulation
around existing buildings. Any rental property
already needs to demonstrate its energy
efficiency with an Energy Performance Certificate
(EPC). Currently the requirement is for all such
properties to have an EPC rating level E but the
door is clearly open to raise the standards further.
Incentives to upgrade
And finally there is cost. Successive governments
have struggled to find the right incentives to
encourage homeowners to improve the energy
efficiency of their homes – but a 100% increase
in central heating cost might just make that
process a little easier.
It is a bit dispiriting to consider that, had the
original targets been maintained, we would have
been building zero carbon homes for six years
already. However, I think that we have crossed a
line. The pace of change is accelerating and the
growing economic case to reduce our reliance on
fossil fuels will speed it further.
Contact SIG
www.sigroofing.co.uk
01480 466 777
@SIGRoofing
26 TC NOVEMBER 2022
Roofing underlays
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With one of the most comprehensive
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solutions available in the UK and Ireland,
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creating better buildings and healthy
homes, choice really is everything.
Glidevale Protect is a specialist UK producer, offering
ventilation solutions, condensation control and energy
efficiency across the built environment.
For technical guidance or to book a presentation,
contact us on +44 (0)161 905 5700, email
info@glidevaleprotect.com or visit
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Cover Story: Firestone / Elevate
HOW TO BUILD A RESILIENT ROOF
Carl Bailey, Regional Technical Manager for Firestone Building Products (soon to be
Elevate), discusses the critical roofing components needed to create a resilient roof and
the benefits of an EPDM membrane.
The need for resilient roofing
has never been more
important. As the impact of
climate change takes hold, it is
crucial that a roof protects against
increasingly severe weather,
including extreme temperature
change, rain, hail and wind.
As well as minimising the risk of
any roof damage and associated
costs, a resilient roof can help to
futureproof a building. If a
property needs to extend or
adapt, then it may have to
accommodate new plant,
service penetrations and
equipment such as solar
panels. A robust roof covering
should enable these types of works to be
delivered efficiently, with minimal disruption and
assured weatherproofing for many years after the
installation.
Weathering the storm
A resilient roof relies on durable components and
a robust design. Combined, these factors must
create a system which is resistant to all types of
extreme weather, moderate movement cycles,
and any impact on the roof from a falling object.
The system should also allow any future
maintenance or repair work to be carried out
quickly and effectively.
The waterproofing membrane is a crucial
component in the system and must provide the
attributes needed to ensure resilience. Specifying
an EPDM single-ply membrane is a highly
effective solution that will meet these
requirements and can be used for flat and low
Left: Carl Bailey; Above: RubberGard installed at Royal De Ree
Holland. © Royal De Ree Holland B.V.
slope roofs on all types of building.
Made from a synthetic rubber compound,
EPDM membranes are highly flexible and can be
elongated by more than 300% without any
detriment. This allows them to return to their
original shape and performance after severe
weather and remain stable for decades.
A chemically inert material, EPDM has a low
environmental impact and does not contain any
plasticiser. It is also resistant to factors that can
accelerate wear and tear over time such as UV,
heat, hail and building movements.
If there was a situation that did result in the need
for a repair, an EPDM can be easily restored by a
contractor using simple procedures and tools.
Even after many years of use the durability of the
membrane will avoid the need for a costly strip
out and refurbishment. This durability also means
the membrane can accommodate rooftop
additions such as solar panels, minimising the
potential for any damage during the install.
If solar panels do need to be
retrofitted, an EPDM membrane
offers a further benefit as it will be
resistant to the extra heat that is
generated.
The qualities of EPDM membranes
are evidenced by the longevity of
buildings across the world and
studies that show a properly
formulated EPDM roofing membrane
can last for more than 50 years.
RubberGard EPDM, for example, has
been used to create resilient roofs in
areas ranging from Alaska to the
Arabian Gulf. One of the oldest roofs
to benefit from this membrane was
installed in Wisconsin, in the US, more than 40
years ago and is still standing strong despite
being subjected to extreme weather conditions.
Installing a resilient roof
The specified membrane must be installed to the
right standards to ensure a resilient roof that
performs as expected. All roofs are different so
many factors will need to be considered prior to
selecting the membrane attachment system.
For an EPDM membrane, a mechanically
attached system can provide a fast and costeffective
method, especially for steel or wooden
decks. It is most suited to large, open roof areas
with few penetration details, such as
warehouses.
The RubberGard EPDM system, for example, is
mechanically attached using a non-penetrating
system. QuickSeam Reinforced Mechanical
Attachment (RMA) strips are secured to the
structural deck. Large panels of the RubberGard
28 TC NOVEMBER 2022
Firestone Building Products set to
become Elevate:
Firestone Building Products will
become Elevate and is part of the
Holcim Group. The change means that
Elevate will be the new brand name for
Firestone’s roofing, wall and lining
systems, all of which remain in the UK
market.
RubberGard installed at Cougnaud Campus,
France © Holcim Solutions & Products
www.holcimelevate.com
EPDM waterproofing membrane will then be
bonded to the framework of self-adhesive strips,
meaning no fasteners are required to penetrate
the waterproofing membrane. The positions of the
mechanical attachment strips will be calculated
based on the building’s location and height,
exposure level, deck type and fastening
system to resist wind load.
Another option, depending on the
load-bearing capacity of the roof
deck and structure, is to loosely
lay the EPDM membrane over the
substrate and securely hold it in place
using approved ballast such as stones or
pavers. This will require extra equipment to move
the ballast, but overall can provide another quick
installation that can be carried out in all weather
conditions. The ballast covering also provides
additional mechanical protection of the
waterproofing membrane.
The most versatile attachment system is the fully
adhered system, which is suitable for smaller
roof areas, unusual roof shapes and more
complex penetrations. The EPDM membrane is
bonded to the substrate using a specially
formulated adhesive. This solution is highly
resistant to wind uplift and lightweight making it
suitable for roofs with limited load bearing
capacity.
Robust support
The substrate onto which the EPDM membrane is
Above: Firestone RubberGard installed at
GEWO, Austria © Oliver Heinl.
Left: RubberGard roof system.
installed must be sufficiently
durable for the roof’s life and
anticipated functions. If the EPDM
membrane is installed over insulation, an
insulation material with a high compressive
strength should be used to prevent deformation
from foot traffic.
The use of rigid PIR (polyisocyanurate) foam
insulation is recommended for roofs where
maintenance access will be required throughout
the roof’s service life. Greater resistance can be
achieved using a high-density cover board on top
of the insulation package.
High density cover boards are ideal for a fully
adhered attachment system where the insulation
layer is not compatible with the adhesives. Noncombustible
gypsum boards provide a highly
durable option and are often required to achieve
the higher ratings required on FM-Global projects.
Controlling condensation within the roof system is
another important consideration. A suitable air
and vapour control layer (AVCL) should be
selected based on the temperature and relative
humidity within the building, the deck type and
attachment method for the insulation and
waterproofing layers. Installing a highperformance
AVCL between the structural deck
and insulation will prevent condensation forming
and possible deterioration over time.
Technical advice
When planning a roof project, it is recommended
to take a ‘system approach.’ The system should
be decided in conjunction with technical advice
from the EPDM membrane manufacturer and
applied in accordance with their guidelines. Once
the system is approved by the technical services
team, and executed by a trained licensed
contractor, a long-term warranty can be provided
for peace of mind.
Benefits for all
As the prospect of more unpredictable and
severe weather continues, it is essential that
buildings are strong enough to cope. As the first
line of defence, the roof has a crucial role to
play. A robust design and the right roofing
system will ensure a resilient structure that
delivers benefits for building owners, occupiers
and visitors.
Contact Holcim Elevate
01565 756186
www.holcimelevate.com
NOVEMBER 2022 TC 29
Liquid Systems
PREPARATION, PREPARATION,
PREPARATION
With interest in liquid waterproofing rising, Tim Bowers, Installation and Training
Manager for Flex-R, reinforces the importance of proper training and preparation for
those installing liquid systems.
Roofers keen to expand their skill set would
be right to consider liquid waterproofing
systems. The promise is a simple and
compelling one: fast and easy application which
makes short work of complex roofs. However, this
ease of application can lead to a false
assumption that no additional skills or training
are required.
As with any roofing system, the principles of
proper preparation and training are key to
ensuring the system is fit for purpose, installed
correctly, and fully covered by supplier
warranties.
When to use liquid waterproofing...
There is no-one-size-fits-all solution, so choosing
which system is appropriate often comes from
first assessing the roof in question. For
refurbishments or repairs, single ply systems
have their respective advantages and
disadvantages. Where liquid waterproofing excels
is when complexities in roof layout, access, and
time are present.
Take, for example, a roof with multiple abutments,
complex detailing, and penetrations. These would
pose a real challenge for an overlay system,
adding a significant amount of time onto the job.
With liquids, their ability to mould to these
complexities can effectively save time and
provide a thorough solution.
While roof structure can affect choice, so can other
factors such as access. Without proper space or
any easy way of getting power to the roof,
contractors can turn to liquids to carry out the work.
Similarly, in scoping out the project, contractors
might face restrictions from building owners. It’s
common to prohibit hot works or impose time
restrictions, which can affect the choice of
system used.
Continued on page 32
WATERPROOFING
SOLUTIONS
FOR ROOFS
PRODUCT SOLUTIONS AVAILABLE
FLEECEBACK
SINGLE-PLY
EPDM SYSTEM
SINGLE COMPONENT
LIQUID PU
WATERPROOFING
SYSTEM
Flex-R provides EPDM system solutions for both new build and
refurbishment projects, and offers a range of support services.
f
SYSTEM WARRANTIES AND ACCREDITATIONS
f
TRAINING
f
TECHNICAL SERVICE AND SUPPORT
f
SPECIALIST REGISTERED INSTALLERS
TO FIND OUT MORE
VISIT US AT
STAND
E61
...OR CONTACT US TODAY ON
01494 448 792 | enq@flex-r.co.uk | www.flex-r.co.uk
FRWSA1022 V1 | © Flex-R 2022. All rights reserved. The information contained in this document is believed to be correct at the date of publication. Images shown are for illustration purposes only.
Liquid Systems
Above: Flex-R places a strong focus on training and correct application, and any contractor purchasing liquid waterproofing from the manufacturer must first take part in a training course.
Continued from page 30
Training in the system
For Flex-R, any contractor purchasing liquid
waterproofing must first take part in a training
course. How well a product performs as intended
can be directly correlated to the skill of the
installer.
If the coverage is too thin or the wrong primer is
used, then the system won’t perform as well and
can result in expensive rectifying works.
Additionally, while Flex-R offers warranties for
liquid waterproofing, these will only apply if the
product is installed by a competent and certified
Specialist Registered Installer.
Getting to grips with liquid waterproofing
Standard practice is to start with a site survey or
roofing condition report. It’s imperative to
understand the materials used on the roof and
reveal hidden problems that can affect the liquid
system.
Liquid waterproofing can generally be applied
directly onto substrates or as part of a build-up
including insulation. However, understanding the
build-up will provide insight into how well the
liquid will perform.
Adhesion tests with the substrate should be
undertaken to demonstrate how well the system
will remain in place against wind uplift and
movement. Different materials affect the strength
of the adhesive and proper care should be taken
to optimise the system.
Preparation is key for liquids. From repairing any
significant damage to the roof surface, through to
cleaning and clearing any debris, every bit of time
spent upfront getting the roof ready will improve
the effectiveness of the system.
Primers should also be considered for ageing felt
and asphalt. Other materials such as metal or
concrete require their own specialist primers. As
well as improving adhesion, primers can act as
blockers against issues such as bitumen bleed to
improve the lifespan of the roof and reduce
maintenance.
One final area which often catches contractors
out is calculating how much product they need.
Typically, a 2mm thickness is required across the
roof surface, so take care to carry out the
appropriate calculations to understand the
volume of product needed.
The key takeaway
While the above may make it look as though more
time is spent preparing than installing, the payoff
lies in the speed and ease with which the liquid is
applied.
The combined efficiencies of the installation with
long service life and warranties of up to 25 years
makes liquids an attractive option. Once fully
trained, contractors can quickly realise the
benefits.
Further info on liquid systems or training:
www.flex-r.co.uk
Email: enq@flex-r.co.uk
01494 448792
32 TC NOVEMBER 2022
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Advertorial: North West Aluminium
COMPARING STEEL AND
ALUMINIUM GUTTERS
The team at North West Aluminium give their thoughts on the different materials.
What are the differences between
steel vs aluminium gutters?
Deciding on the best material option
for a property’s gutters begins with a closer
look at the primary material differences and
how they can affect long-term outcomes.
Steel was long thought of as the go-to
material for gutters due to its durability,
corrosion resistance and toughness. It can
also be galvanised with a protective zinc
coating to reduce the likelihood of rust build-up
over time.
Aluminium gutters hit the market more recently,
in the 1960s. Widely acknowledged as a
lightweight but durable metal that functions as an
efficient heat conductor, it is also more easily
roll-formed than steel and is non-magnetic.
Perhaps the overriding factor for some when
comparing steel vs aluminium gutters is the
upfront cost, and typically, aluminium tends to be
slightly less expensive overall, perhaps twothirds
of the price of steel. But there are other
factors in its favour.
Installation-wise, aluminium is considerably lighter
and innately more flexible than steel which makes
the fitting process less involved, so much so that
many property owners prefer to install it
themselves rather than pay professional installers.
Weather-resistance
Climate is another important factor to be
considered when comparing steel vs aluminium
gutters. Steel gutters, and galvanized steel
products, are resilient in extreme weather
conditions, and it seems a consensus that the
earth is experiencing more of these. But steel
gutters tend to rust over time so while they may
hold up better, in severe winter and icy conditions
the standing ice, snow and water can speed up
the oxidation process and lead them to rust more
quickly.
Subsequently, steel gutters need a bit more
maintenance. Standing water should not be
allowed for long periods of time. And where there
is a zinc coating, this should be regularly
inspected, and any new rust spots dealt with
appropriately.
Conversely, aluminium is a rust-proof metal, and
consequently more low maintenance than steel.
And, while aluminium is more prone to denting, it
is still very durable – the thickest aluminium
gutters can endure fallen tree branches, heavy
snowfall and ice.
In climates with extreme temperature
fluctuations, aluminium will expand and contract
more than steel, but this variation, and its
propensity for leaks at joints or seams, can be
designed out by professional installers. While
steel gutters can be installed as a seamless
system, specialised transport may be required to
deliver the long sections to site.
Form & colour
Functionality aside, you may ask whether there
are any other differences when comparing steel
vs aluminium gutters. In fact, the form also
requires consideration, as the specific design
features of a building can dictate whether
aluminium or steel gutters are used.
It’s important to scrutinise the surrounding
materials that will come in contact with the
gutters as both steel and aluminium will have
galvanic reactions when installed in proximity
with dissimilar metals such as zinc and
copper, which are increasingly being
specified by design-led architects for roofs
and cladding.
For instance, when steel encounters copper,
a galvanic reaction can cause it to rust out
faster, while aluminium, though not completely
compatible with copper, will not have nearly the
reaction as that of steel and copper.
Aesthetically, colour choices are the same with
steel as they are with aluminium, with the option
for both to be custom painted to complement or
contrast the colour of their host building. And both
can use a variety of fixing systems, including
hidden or exterior brackets or straphangers, to
securely and safely fasten the gutters to the house.
Steel vs aluminium gutters: which one
lasts longer?
When it comes to longevity, both aluminium and
steel gutters have a lifespan of approximately 20
years when properly maintained. Within that time
frame, aluminium gutters will need to be monitored
for dents and leaks and steel ones for rust.
Downspouts location
Last but not least, the location of the downspout
is just as important as how many downspouts a
building requires. Downspouts help the run-off
flow out and away from the house, but installed
steel ones can corrode and damage the façade of
the building, which can be unsightly at best, and
fiddlesome and expensive at worst, to repair.
Contact North West Aluminium
www.northwestaluminium.com
36 TC NOVEMBER 2022
The beauty of natural slate, engineered for
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Meet Cambrian: A full system designed using
recycled Welsh slate, to be fully weathertight and
easy to install, for the perfect finish every time.
It’s not just beautiful – it’s beautifully engineered.
Find out more at
bmigroup.com/uk
Total Talk: Werner
SAFETY AT HEIGHT: RAISING
STANDARDS & CHANGING MINDSETS
In order to avoid serious injury or falls when working at height, adequate training and
knowledge of height safety remain critical. With this in mind, we put the questions to
Justin White, Managing Director at Werner UK, discussing attitudes to safety,
messaging around training and best practice, product development and innovation,
plus look back on the company’s 100 years in business, which it celebrates this year.
TC: How is the company celebrating its
100 year anniversary? – it’s such a
significant milestone
JW: Over the past year we have celebrated with
our staff and customers by offering special
promotions and launching innovative products in
order to provide the best service possible. The
celebrations will be overflowing into 2023, so
watch this space!
TC: What have been some of the key
developments for the company in recent
years?
JW: Leading the way in innovation has always
been a large focus here at Werner and we are
continually looking at how we can evolve our
products, using buyer feedback, to make easy to
use and safe working at height equipment.
We are proud of the products that we develop and
some key launches over the last couple of years
have been our Leansafe X3 multi-purpose ladder,
and the very exciting launch of our Adjustable &
Linking PRO Platform which is being unveiled at
this year’s National Painting and Decorating Show.
To grow as a business, we have recently invested
in a new 174,000 sq ft facility which will enable
us to increase our UK manufacturing as well as
host more industry events and training.
TC: What do you feel is the key to Werner
having been able to not only survive 100
years, but develop its offering and grow
as a brand?
“People
shouldn’t be
afraid to
demand the
right training
and equipment
for the job”
JW: Investment in staff is vital in order to show
value and create a positive working space. A
happy and well-equipped team enables us to
work effectively to meet the demands of our
customers and end users. This also allows us to
diversify our offering to ensure we are covering all
bases of product offering and innovation.
With a strong pipeline of product innovation and a
global manufacturing and distribution offering,
Werner is in a strong industry position and we are
excited to see what the next 100 years hold!
TC: You recently launched your Stepping
up to Ladder Safety campaign – how has
it been received and what are the main
takeaways from the guidance for
tradespeople?
JW: Safety is key for us and it always has been.
Our job as a manufacturer is to help educate
users into understanding when to use work at
height equipment and how choosing the right
equipment is key to safety. Year on year falls from
height remain the leading cause of workplace
fatalities due to the incorrect use of work at height
Left: Justin White, MD at Werner UK.
equipment caused by inadequate
training or attitudes to safety.
The research we have carried
out for the Stepping Up to Ladder
Safety campaign shows that
tradesmen want to prioritise their
safety, and as manufacturers, we have a duty to
advise best practice when using access
equipment.
Our research revealed that 48% of people worry
about safety when working at height, that is why
we created a series of best practice guides to
help users feel more confident when using
working at height equipment. By launching
Stepping up to Ladder Safety we hope to
encourage users to think about whether they are
using the right tools for the job and how they can
safely use their equipment to prevent accidents
occurring.
Following the launch of the campaign, we have
received high levels of engagement across all
our social channels, as well as positive
feedback and support from tradesmen within
the industry.
It is something that we’re keen to keep promoting,
as the falls from height figures have remained
consistent for the last decade, we’re keen to see
them drop and to help be a part of that positive
change.
Continued on page 40
38 TC NOVEMBER 2022
NOW PLAYING
MADE IN THE UK
ROOFSHIELD ®
THE AIR & VAPOUR PERMEABLE PITCHED ROOF UNDERLAY
0:03 3:29
01250 872 261
contact@proctorgroup.com
@proctorgroup
www.proctorgroup.com
Total Talk: Werner
Continued from page 38
TC: As you mention, the statistics
regarding falls from height are still
frightening. Do you think there will always
be those who are willing to cut corners
and take risks?
JW: It's very true that there will probably always
be those that cut corners or think that an
accident just won’t happen to them. We believe
that this change needs to be made from the ‘top’
and that we need to be encouraging managers
and business owners to promote best practice
and ensure that all workers have the correct
equipment for the job and that they are
competent to use it.
However, the onus then also needs to be on the
users of the equipment themselves. It shouldn’t
be a luck of the draw that people have the correct
working at height products to use, and people
shouldn’t be afraid to demand the right training
and equipment for the job.
We are hopeful that education and resources
through our safety campaign will help to reduce
this. Training should be completed as a must for
all people working at height and here at Werner
we offer a variety of training courses to ensure all
users are aware of what the key safety
considerations are.
According to latest reports from the Health and
Safety Executive (HSE), falls from height
accounted for 44% of all non-fatal injuries over
the past 5 years and 25% of all fatal injuries,
therefore it’s crucial that users follow best
practice guidelines to make working at height
both easier and safer. We have big plans for next
year to focus on this, so watch this space.
TC: How important is feedback from users
and the trade when it comes to product
development? Can you give any examples
where this has been crucial?
JW: Extremely important. We developed our
recently launched Leansafe X3 as a result of
direct feedback from customers.
Listening to feedback from professionals within
the construction industry, Werner knew that users
“So often within the
industry an incorrect
ladder is used for a job
as the user only has
one in the van, or is
unable to transport
multiple ladders”
had a need for a professional and flexible 3 in 1
solution. So often within the industry an incorrect
ladder is used for a job as the user only has one
in the van, or is unable to transport multiple
ladders – this is where the concept originated
from. Werner used market research to design a
product based on user demand after determining
that not always having the right equipment was a
particular pain point for tradesmen.
The idea of the Leansafe X3 was created to push
boundaries and Werner has always been
dedicated to designing products that make waves
in the industry as well as making working at
height easier and safer. Developing a 3 in 1
solution that is easy to operate and transport
means that users now have access to a step
ladder, extension ladder and leaning ladder all in
one product, intending to minimise incorrect
ladder use and ensuring users have the right
working at height equipment for a job.
We have always led the way in innovation, and
the Leansafe 3-in-1 ladder shows that. It was the
first product of its kind to hit the UK market
where we owned the patent.
TC: How has the support you offer in
terms of product selection, advice and
training changed over the decades? Do
you feel customers are more receptive to
this type of support?
JW: We have spent a lot of time understanding
what the pain points are for our customers,
whether that’s areas of training that need
highlighting or advice on how to address a certain
issue. To ensure our customers have access to all
the advice they need, as part of our Stepping up
to Safety campaign, we have created ‘How to
guides’ which can be found on our website where
professionals can use these if in doubt.
Customers look at more content online to help
them decide which ladder to choose and we have
a range of product videos to assist with product
selection and installation.
Training is also a key area for us and one that we
are keen to focus on. The take up of training has
declined over the past few years, obviously
Coronavirus had an impact on this and it doesn’t
seem to have recovered since. It’s a worry that
there are a lot of professionals out there that are
working at height without any relevant training,
and this is something that we’re hoping to
address in the near future.
TC: What can we expect from Werner in the
next couple of years? What are going to be
the main areas of focus for the company?
JW: Product innovation is a big thing for Werner
and you can expect to see some exciting product
launches for 2023. We will always take pride in
leading the way when it comes to offering the
best products in the market that have been safety
tested to the highest standards.
We will continue to leverage our global
manufacturing capabilities to meet the demands
of our customers and a big focus will be on our
UK manufacturing offering.
And finally, as mentioned earlier, our Stepping up
to Safety campaign is something that we are
really keen to keep focus on. We have some new
developments planned for this next year and want
to help take safety and training to the next level
within the industry.
As we grow as a manufacturer, we hope that
height safety awareness and user knowledge
grows with us.
View the full version of this interview at
www.total-contractor.co.uk
Contact Werner
www.wernerco.co.uk
@WernerLadderUK
40 TC NOVEMBER 2022
GREAT
WITH
SLATE
TILE
WITH
STYLE
NEW HERITAGE VALLEY
The unique, dry-fix, invisible valley
trough, for a heritage aesthetic
that’s cost-effective and
simple to achieve!
BRE tested
to PD CEN/TR
15601
Test B & D
• Unique S-profile design
• No valley roof tile required
• No special eaves closures required
• Far less tile-and-a-half or slate-and-a-half required
• BRE weather resistance tested
www.filon.co.uk
Telephone 01543 687300 Email: sales@filon.co.uk
Roofing Updates
For further info on all these updates and more, visit www.total-contractor.co.uk
PROTECT VIKING AIR DELIVERS FOR HOUSEBUILDER
Leading building materials manufacturer,
Glidevale Protect, has supplied its
Protect Viking Air pitched roofing
underlay across a new build
development for housebuilder
Pennyfarthing Homes in Verwood, Dorset.
Glidevale Protect’s high-performance air and
vapour permeable roofing underlay has been
installed by appointed roofing contractor
Ford Roofing of Hampshire at Pennyfarthing
Homes’ Potters Wood housing scheme, a
bespoke development featuring a mix of new
build two, three and four bedroom semidetached
and detached homes.
The Protect Viking Air roofing membrane was
fitted across all the pitched roofs, including on
apartments at the development. The classleading
underlay helps avoid the risk of harmful
condensation and achieves superior air
permeability, tested at 50 Pascals to
Above: The Protect Viking Air pitched roofing underlay was used by
Pennyfarthing Homes for its new build development in Verwood, Dorset.
BS EN 12114, meaning it can be used in cold
roof construction without additional roof space
ventilation as accepted by the NHBC.
Glidevale Protect says its premium underlay
boasts the best air and vapour permeability on
the market. It is independently certified by
BM TRADA as well as having the strongest wind
uplift resistance of its product type, enabling it to
be used in wind zones 1-4 at 345mm batten
gauge, in accordance with BS 5534, without
the need for additional counter battens or
integral tape. This ensures Viking Air can be
used across a large area of the UK and
throughout Ireland.
Used in both cold and warm roof construction
without the need for additional ventilation,
thereby saving labour costs by avoiding the
need for additional accessory products,
Viking Air can also be wrapped over the ridge
rather than needing to cut it short on each
side, which not only ensures good ventilation
and water tightness, but also saves installation
time. Its unique grid design also makes it easy to
cut onsite.
For more information on Glidevale Protect, visit
www.glidevaleprotect.com, email
info@glidevaleprotect.com or call
+44 (0)161 905 5700
NEW GUIDE FOR LOW LINE UNDER ROOF SYSTEM
Onduline, the lightweight roofing systems and
waterproofing specialist, has announced the
launch of an installation guide for its new
under roof system, ISOLINE LOW LINE, said to
be ‘the only system in the UK to be BRE tested
and BBA Accredited to as low as 10º with a
30-year guarantee.’
Designed specifically for use on low pitch roofs,
the company says this lightweight bituminous
underlay sheeting has been rigorously tested and
is said to be at least three times less likely to leak
compared to a traditional tile system.
The installation guide explains what ISOLINE LOW
LINE is, the installations that it is suitable for, the
benefits of the system and how it works, and then
goes on to describe step-by-step fitting of the system with handy imagery
and illustrations.
Ardit Strica, Technical Manager for Onduline Building Products, said: “We
have received fantastic feedback from within the
construction industry since the launch of ISOLINE
LOW LINE. As it’s the only bituminous corrugated
under roofing system in the UK that can be used
on a pitch as low as 10º, it is having a really
positive impact on new and renovation projects
alike.
“The launch of the brochure and installation
guide on the Onduline website means that
professionals have the opportunity to take a
look at how ISOLINE LOW LINE works, the
benefits of the system, what projects it is
suitable for and see step by step just how easy
it is to install.”
To view the installation guide for the ISOLINE
LOW LINE roofing system visit:
https://uk.onduline.com/en/professionals/tools/installation/isolinelow-line-installation
42 TC NOVEMBER 2022
Lead?? Use Ubifllex instead!
Another smart, sustainable solution from
08/4577
Ubiflex non-lead flashings
25 year guarante ee, BRE tested, BBA certified
Up to 50% quicker to install than lead
80% lighter than lead – less risk of injury
No scrap value, so no risk of theft
Environmentally friendly, recyclable, non-toxic
Available as a system, complete with adhesives,
clips and accessories
U bbink UK Ltd •
01604 433000 • info
@ ubbink.co.uk • www.ubbink.co.uk
Roofing Updates
For further info on all these updates and more, visit www.total-contractor.co.uk
SWIPE RIGHT WITH CMO TRADE APP
Are you looking for the perfect partner for
your next building project? Online builders’
merchant CMO Trade has launched a new
mobile app to make it easier than ever to find
the construction products and materials you
need at a time and place to suit.
Whether you need roofing materials in a rush, to
increase your insulation order, or want doors on
next day delivery, the CMO Trade app provides
access to over 100,000 products across all eight
of the company’s specialist online superstores.
Designed to help busy trade contractors save
both time and money, the new app is available
for all CMO Trade account holders and offers
some additional benefits, including special offers
and exclusive discounts on larger orders. Users
of the new CMO Trade app will also be supported
by the merchant’s award-winning customer
service, with advisors on hand by phone or live
chat to assist with orders from start to finish,
CMO Trade says its new app makes it easier than ever to
find the construction products and materials you need at a
time and place to suit.
including producing invoices for trade users to
send to their own customers.
A CMO Trade Account can either be cash or credit
and as all of CMO’s products come directly from
the supplier, the best and most competitive
prices can always be guaranteed. As an
introductory offer to all new and existing account
holders, CMO Trade is currently offering 5%
discounts on all first orders placed via the new
app, with 6% off second orders and 7% off the
third.
Rather than spending valuable time travelling
around multiple builders’ merchants to source
the necessary tools and materials, CMO Trade
offers everything the busy trade customer needs
to build and repair a building, from smaller
residential jobs to larger, more complex
commercial contracts.
The new CMO Trade app can be used to purchase
from Roofing Superstore, Insulation Superstore,
Door Superstore, Tile and Floor Superstore, Total
Tiles and Drainage Superstore, which has
recently extended its offering to include
gardening and landscaping products.
For more information, visit
www.cmotrade.co.uk/pages/cmotradeapp or
search for the CMO Trade App on the Google Play
Store or Apple App Store.
GLIDEVALE PROTECT EXPANDS UNDERLAY OFFERING
Leading building products manufacturer Glidevale Protect has
strengthened its existing range of pitched roofing underlays with the
launch of Protect VP200 – a type LR, vapour permeable, and
completely airtight roofing membrane with a vapour resistance that
exceeds the requirements of BS 5250, helping to avoid the risk of
harmful condensation in the roof space.
New Protect VP200 is a medium weight, highly durable and completely
waterproof underlay, suitable for use on all pitched roofs in wind uplift
zones 1 and 2 at 345mm batten gauge, covering a large area of England
and Wales. Achieving a resistance to wind pressure of 1022 Pa when
tested to Annex A of BS 5534, Protect VP200 is suitable for use as a
secondary line of defence against wind driven rain and snow across all
pitched cold and warm roofs, including fully supported applications.
Glidevale Protect’s unique dry fix universal ventilated ridge and hip
systems, Protect Fulmetal UniRoll or RediRoll, ensuring both condensation
control and water penetration resistance within the roof space.
For more information on Glidevale Protect, please visit
www.glidevaleprotect.com, email info@glidevaleprotect.com or call
+44 (0)161 905 5700.
Fully independently certified by BM TRADA, the underlay’s highperformance
and competitive technical characteristics make it an ideal
choice for new build and re-roofing projects in accordance with BS 5250
and NHBC requirements.
For a complete cold roof solution, Protect VP200 can be combined with
Above: Glidevale Protect has launched the Protect VP200 roofing underlay.
44 TC NOVEMBER 2022
Greener Ideas.
Greener Future.
Rainwater System Solutions
Kytun
GutterClad
northwestaluminium.com
Out and About: EJOT UK
‘CONVERTING CUSTOMER PROBLEMS
INTO PRODUCT SOLUTIONS’
Total Contractor attended EJOT UK’s Open Day, where the fastener and fixings specialist
showcased the recent expansion and development of its Sherburn-in-Elmet, Leeds, HQ,
which has better positioned the manufacturer to support customers in terms of supply,
as well as technical support through R&D and testing...
The small details have always – or should
always have been – important in
construction, but as the pressure grows
through legislation, regulations and new
standards to ensure buildings meet evertightening
energy efficiency targets, are built as
they were designed so they maintain performance
levels throughout their lifetime, and crucially
meet safety standards – whether that be in terms
of fire performance or load-bearing challenges –
it’s clear the small details are going to have an
even bigger impact on projects moving forward.
This idea was evident at EJOT UK’s
Open Day at the company’s
Sherburn-in-Elmet site where the
building and industrial fastener
manufacturer showcased the
significant investment in its
manufacturing capacity,
warehousing, and expansion and
upgrade to its Applitec technical support
facility.
Continued growth
EJOT UK has shown continued growth since it
was established in 1985, with strong backing
from the family-owned Group. Discussing the
company’s recent investment and expansion,
Richard Bowhay, Sales Manager for Construction
Fasteners, who has been with the company since
1997, explained: “I’ve seen the company grow
dramatically; when I started (25 years ago) we
were turning over in a calendar year what we now
do in a week! We grew so fast in those early days
but we’re still grounded like we were back then –
just much bigger.”
Above: EJOT has invested heavily to expand its Sherburn-in-Elmet UK site, which includes the upgraded
Applitec Centre which is a key tool for R&D and testing to support customers. Left: EJOT Colorfast range.
Innovation and customer
support
Key to that growth has been the
company’s strong focus on innovation and
customer support. The company is at the
forefront of fastening systems for roofing and
cladding projects. Key products from the
manufacturer’s vast offering including the
EJOFAST self-drilling screw range, the EJOT
Colorfast nylon head range, and the EJOT Opticore
fastener – which was developed to improve the
installation of membrane-faced composite
panels, and was one of the first products to be
developed by the team at the Applitec Centre –
have solidified the manufacturer’s position as a
leading fastening and fixing solution provider.
Robert Hardstaff, MD at EJOT UK, and his team
are rightly proud of the investment in the site and
their new Applitec Centre which they say is unlike
any testing and R&D facility in the UK, with the
upgrade said to have tripled the size of the
previous Applitec Centre. At the time of the
investment announcement, Robert stated: “This
investment in our UK site represents a major step
forward for EJOT, giving us a unique position in
the market in respect of the levels of technical,
logistical and sales support we can offer, with a
strengthening of our manufacturing base.”
He continued: “Our ethos of ‘converting customer
problems into product solutions’, both reactively
and often proactively to prevent problems
evolving in the first place, requires us to have the
right technical resources and quality procedures
in place to meet whatever challenges our
customers face.”
And following a tour of the site and new Applitec
Continued on page 48
46 TC NOVEMBER 2022
WE THINK OUR PRODUCT IS GREAT.
BUT DON’T JUST
TAKE OUR WORD
FOR IT.
Real reviews of Easy-Trim Ridge
Kits from installers*
I WOULD BUY
AGAIN
Used on a new garage.
Easy to install and
well manufactured.
MORTAR FREE FIXING
Excellent product, mortar free mechanical
ridge tile fixing with easy to follow
instructions.
10/10
Perfect. Easy to install
and everything needed
supplied. Plastic pieces
(terracotta in mine)
matched well to the
ridges.
BEST RIDGE KIT
AROUND
Alway use this dry ridge
kit for clay angled
ridge, fits the best
RECOMMEND
Quick and easy to use.
Good Result.
QUICK AND EASY DRY RIDGE SYSTEM 5*
Easy to fit. All parts required are included also
instructions dedicated to the dry ridge system, looks
and feels like a quality product, with plenty of
ventilation via the roll webbing.
ASK FOR US BY
NAME IN YOUR
LOCAL MERCHANTS
Unit 12B, Metcalf Drive,
Altham Industrial Estate,
Altham, Lancashire,
England, BB5 5TU
Tel 01282 930680
sales@easy-trim.co.uk
www.easy-trim.co.uk
* Reviews taken from a selection of merchants selling online
Out and About: EJOT UK
Continued from page 46
Centre, it’s clear EJOT
UK have that at their
disposal. But as the
team point out, whilst
the facility is set up to
further the
manufacturer’s R&D and
product development,
it’s also there to support
customers and provide
reassurance for them
through testing and
ensuring they have the
right solution for a
specific project.
The upgraded
Applitec Centre is
packed with stateof-the-art
equipment
including a 3-D resin
printer to create prototypes,
light cabinets to test colour, shadow graph
machines for intricate measurements, a Vickers
machine for hardness testing and rigs for testing
components and systems.
The facility enables the team to support specifiers
and contractors when it comes to standard pullout
tests, complex application testing, ultraviolet,
metallurgical and chemical composition data
analysis, right through to the provision of data to
demonstrate strengths and fastener capability.
But alongside this equipment, the technical
knowledge within the team and the pride they
take within their work is also clear, and it’s a
huge bonus for customers to be able to tap into
this support.
‘Testing, testing and more testing’
In an earlier article in Total Contractor, Brian
Mack Technical Business Development Manager
at EJOT UK, gave an insight into the team’s ethos
when it comes to getting things right. Discussing
innovation and the importance of testing, he
explained: “not only good research and
development is required, but testing, testing, and
Significant investment from the family-owned EJOT Group
has seen EJOT UK expand its Sherburn-in-Elmet site so it
can further support customers and meet future challenges.
more testing is required. Real-life trials and a
process of ensuring that a unique, innovative
solution offers qualities, performance and
benefits, to deliver to expectations on time, every
time. Only a circular process of ‘Innovative,
design, test, repeat’ can do this.”
And it’s clear that following the backing of the
Group and recent investment, EJOT UK have the
team, tools and are in an even better position to
provide that level of precision and support.
Indeed, the company
has been very vocal on
the sector issues and
challenges such as the
importance of installing
self-drilling fasteners
correctly and prioritising
regular seal testing, and
it has developed a wide
range of videos and
support tools help guide
contractors and
installers on best
practice, plus practical
solutions to ensure
components are
installed correctly and efficiently.
This is just another example of the emphasis the
company places on ensuring its customers are in
a position to do what they do best, and the
importance it places on raising standards within
the sector.
Better positioned to meet demand
As mentioned at the beginning of this article, the
details are going be crucial as we move forward
in construction, and it’s clear there will be a
greater focus on correct installation of roofing
and cladding components as we look to improve
the performance and safety of our built
environment.
This will place pressure on the whole supply
chain from specification right through to
installation, and despite the challenges of the last
few years, the recent significant investment at
EJOT UK has better positioned the manufacturer
to be able to increase capacity and meet demand
for supply, plus support customers with
installation challenges on site, or to create
solutions for their technical issues at the
beginning of projects.
Contact EJOT UK
www.ejot.co.uk
01977 687040
48 TC NOVEMBER 2022
The Complete
Supply Chain
MCRMA members provide the
complete supply chain for
sustainable metal-clad building
solutions in the industrial and
commercial sectors.
Our members encompass
• Systems manufacturers
• Component manufacturers
• Systems installers
• Stockholders
• Independent roofing and
cladding inspectors
• Industry support services
providers
Visit www.mcrma.co.uk
to find out more about the MCRMA and its members.
The ‘MCRMA The Building Envelope Authority’ is a registered Collective Trademark of the Metal Cladding and Roofing Manufacturers Association Limited.
Productivity & Sustainability: Opinion
BUILDING FOR A BETTER TOMORROW
David Wigglesworth, Managing Director at SFS UK, says construction is entering a
period of rapid growth, whilst also facing big questions about productivity and
sustainability. How it responds, he says, will define the future of the industry and, to a
degree, the future of the planet. Below, he looks at what the sector can do to safeguard
the future while also delivering an inspirational built environment.
The noise around COP26 has reinforced what
we’ve all known for years: our environment
is in trouble, our futures are threatened,
and the time has come for action, not words.
Everybody needs to take responsibility –
individuals, government, industry and, of course,
construction. Construction especially.
Everyone from the U.S. Green Building Council to
the UN’s United Nations Environmental
Programme agrees. Construction is responsible for
40% of the world’s energy usage, 25% of water
usage and c 33% of greenhouse gas emissions.
This is a heavy charge sheet and if we’re going to
secure the future of our planet, a lot of work
needs to be done. Not least because the world is
on the threshold of a construction boom. In the
UK alone, some £650 billion has been earmarked
for economic and social infrastructure projects
over the next 10 years, taking in schools,
hospitals, transport links, entertainment, office
buildings and homes as the government sets out
to transform lives and level up society.
So if we’re going to meet challenging future
targets for more buildings and net-zero
emissions, construction is going to have to make
big changes. This isn’t negotiable, it’s built into
the programme. ‘Project Speed’ is focussed on
encouraging the industry to work better, faster
and greener. Equally, in its document –
Transforming Infrastructure Performance:
Roadmap to 2030 - the Infrastructure and
Projects Authority is upfront about what’s
needed; more data to measure efficiency and
inform decision making.
The direction of travel is clear, but construction
has been notoriously slow to get the
wagons rolling. Research shows
that productivity in
construction has grown only
1% over the last 20 years,
far lower than other
industries. Equally, there’s a
real shortage of labour,
exacerbated by Brexit, an ageing
workforce and a poor image which is
deterring millennials and Gen X. This is a pressing
issue. In 2021, the Construction Skills Network
revealed the need for 217,000 new workers by
2025 which has encouraged a flurry of activity in
terms of apprenticeships, up-skilling and
retraining. Finally, the sector has been slow to
embrace digital – the very technology that can
help drive productivity gains. Fortunately, this is
now changing. Unfortunately, the ageing
workforce isn’t always receptive.
So construction is under pressure from
environmental, economic and demographic fronts.
It’s also being asked to leave a legacy – not just in
terms of aesthetics, but also in how the built
environment can positively impact people and the
planet in the long term. These are big issues that
architects, specifiers, and investors will be
expected to address. It’s also the responsibility of
those who supply the industry to do everything in
their power to support this drive.
Major manufacturers such as ourselves at SFS
are taking this responsibility seriously, and our
efforts cover four main areas: sustainability,
digital, productivity and people. As our efforts will
help safeguard the future of the sector, it’s worth
looking at each of these a little more closely. And
right now, the most pressing is
without doubt the environment.
Towards the concept of
embedded carbon
Today’s tenders seek more
sustainable products and
technology, and recycling, upcycling
and Cradle to Cradle have
become part of construction’s lexicon.
Manufacturers are responding. At SFS for
example, ‘go green’ initiatives touch on everything
from lighting solutions and manufacturing with
100% recycled material, through to insulation
which improves the thermal performance of
rainscreen subframes.
Such steps are being taken industry-wide and are
important, but as yet there is no exact or
universal way of measuring sustainability. True,
EPDs and the European standard EN 15804 go
some way toward meeting this need and are
common requirements for building specification,
but a lack of transparency consistency remains.
Having a reliable and universally accepted
measure would benefit specification, while also
providing manufacturers with clear parameters to
work towards. Embracing such a scheme is vital
to our future, and the way forward may well be
with the notion of ‘embedded carbon’. This refers
to the total carbon impact of any particular
product – including raw materials, manufacturing
and transport, as well as installation and
disposal.
However, although organisations such as ACAN
(Architects Climate Action Network) and Part Z
Continued on page 52
50 TC NOVEMBER 2022
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Productivity & Sustainability: Opinion
Continued from page 50
are lobbying for its adoption, the UK has no
formal regulation regarding embodied carbon
emissions.
There’s no doubt that large manufacturers have a
role to play here. As an example, SFS is part of
the UN Global Compact which supports the
principle of introducing Approved Documents to
cap embodied carbon emissions on all major
construction projects. Equally, it has signed up to
the BRE’s EPD scheme, including deploying BRE’s
online tool, LINA, which provides a consistent,
scientific base for measuring embodied carbon.
SFS is currently verifying its NVELOPE subframe
systems, before rolling it out to other products.
Such initiatives, when widely adopted, will bring
transparency into tomorrow’s supply chain.
Faster and more efficient working
To accelerate productivity, construction has
turned to innovations in construction materials
and methods, not least pre-fabrication. Equally,
manufacturers are working hard to develop
products which enable faster and more efficient
installation. Again, this is happening across the
whole sector.
As a global building envelope specialist, the focus
for SFS is on roofs and rainscreen cladding, so
critical to many current projects. As an example,
there’s a major UK drive to refurbish older
schools, 66% of which were constructed before
1976. Simply fitting onto the existing structure,
cladding can improve both the aesthetics and
thermal performance of the building without
running up the huge costs involved in demolition
and rebuilding. Giving buildings a second life is
also a key tenet of sustainable construction.
Additionally, speedily installed roofs and
rainscreen systems secure the building envelope
at an early stage, protecting the asset while
enabling work to continue inside. Here, simple
products such as time-saving fasteners can help
improve installation speeds.
Innovations and technologies such as these are of
vital importance to drive the industry towards a
more sustainable future, and it’s why bodies such
as Construction Excellence and the Construction
Innovation Hub Platform Project exist. SFS is one
of the many organisations which share their
commitment and are engaged in their work.
Another key area for improvement lies of course
in digital, and again major construction suppliers
need to be in the vanguard.
Driving digitalisation
A recent study by the World Economic Forum
estimated that full-scale digitalisation in nonresidential
construction could save £0.5-0.9
trillion in engineering and construction costs over
the next decade, with a further £0.2-0.4 trillion in
operations.
After a long period of slow adoption, the pace of
change has picked up and we’re seeing innovative
applications of technologies including automation,
3D printing, augmented reality and drones. While
these make the headlines, the real practical gains
are being made with better data and shared tools
helping improve decision-making.
Again, manufacturers are responsible for
developing these tools and making them available
to the market. One such example is SFS’
ConnectSuite, an online portal hosting a variety of
smart tools to help streamline product selection,
specification and design. For example, NVELOPE
Project Builder for rainscreen subframes systems
generates key engineering calculations as well as
providing component guides and list prices, NBS
specifications and 3D modelling of thermal point
loss areas.
By ensuring an efficient build today, digital has a
key role in building for tomorrow.
Safeguarding the future of people
With an average age of just over 40, construction
has an ageing workforce, predominantly white
males. Women and BAME communities are
seriously under-represented and young entrants
don’t find the sector attractive. The growing skills
shortage is a threat to our whole industry and the
pressure is on to bridge the gap. Everyone can
contribute by taking on apprentices, providing
ongoing training and making the industry more
employee-friendly. By modernising and
embracing digital, and by strengthening its
commitment to sustainability, construction can
gradually change its image and become the
inspirational and transformative sector it is so
capable of being.
No single organisation can tackle this alone. It
demands innovation, commitment and
partnerships. In the case of SFS, this has meant
forging links with universities to engage earlier
with students, as well as developing a range of
RIBA-approved CPD modules for architects and
specifiers. Delivered through the dedicated SFS
academy, other initiatives include training and
toolbox talks designed to rapidly improve people’s
capabilities. Combined with professional on-site
services covering testing and installation,
activities such as these will ensure a skilled
workforce, equipped for the challenges – and
opportunities – of modern construction.
More informed choices
Construction is key to the future of individuals,
communities and the planet, and it needs to
create buildings which aren’t just for today, but
for generations to come.
Architects, specifiers and investors can bring this
vision to life in their designs, but they need the
big construction companies to support them fully
on their journey. They have a right to expect this
– and manufacturers have a responsibility to
respond and ensure buildings that are safe and
sustainable.
By investing in people, digital and more
sustainable methods and technologies, major
companies like SFS will help those architects and
specifiers make more informed choices, deliver
more efficient projects and create a built
environment that doesn’t just inspire, but also
helps secure everyone’s future.
Contact SFS UK
https://uk.sfs.com
@SFSGroupUK
52 TC NOVEMBER 2022
AIM Open State Cavity Barriers
Tried, Tested & Trusted
The AIM Open State Cavity Barrier range, in the event of a fire, provides
a high performance barrier to the passage of hot smoke and fire behind
the cladding system. It is designed to enable a continuous airflow behind
a rainscreen and timber frame cladding system thus helping to prevent
problems of condensation.
● Choice of four OSCBs deliver
insulation and integrity performance
up to 120 minutes
● Quick and cost effective installation
● Easy to install with a simple
fixing procedure
● Colour coded for ease of
identification
● Tested for use with a wide range
of substrates
● Tested with rail and corner details
● Suitable for cavities up to 425mm
Call us on 01293 582400
Email sales@aimlimited.co.uk
Download datasheet at
www.aimlimited.co.uk/oscb
Updates
For further info on all these updates and more, visit www.total-contractor.co.uk
FURTHER INVESTMENT AT FREEFOAM
Freefoam Building Products says it is
delighted to announce the arrival of two
additional new extrusion lines to its
production plant in Northampton.
Supplied by Austrian company Greiner
Extrusion, Freefoam says the new lines will
increase production capacity by 12.5%. With
continued expansion, a growing customer base
and increased turnover, the company says this
significant investment further underpins
Freefoam’s commitment to remain at the
forefront of PVC extrusion capability in the UK.
Geoff Barnett, General Manager at Freefoam,
explained: “We’ve been planning this addition
to our facility for many months and I’m very
pleased to see our plans come to fruition.
These new lines will increase
capacity of our production of
PVC fascia, soffit and gutter
products, and allow us to
operate more efficiently.”
He continued: “We have a long
and successful relationship with Greiner and by
choosing these new lines to work alongside our
existing extruders we can make significant
efficiencies. We follow and embrace lean
principles of manufacture and this
standardisation across the production plant
allows complete interchangeability between
lines. It maximises the benefits of transferable
skills, tooling and spares in order to keep lines
continually running and minimise down time.”
Freefoam says the new lines
will also bring new jobs, as
operating a 24/7 production
facility means an extra five
team members will be
joining the company, making
a total of 154 now employed
in Northampton. The manufacturer says it is
committed to continuous improvement and
maximising efficiencies, and these two new lines
form part of these developments. Alongside a
wide range of other infrastructure projects around
the manufacturing and mixing plant site in
Northampton, the company says these changes
will ensure Freefoam production facilities are fit
for purpose now, and in to the future.
www.freefoam.com
CAVITY BARRIERS PROVE THEIR FIRE PERFORMANCE
Siderise RH Cavity Barriers have again proven
their passive fire protection capabilities as
part of a ventilated facade system – this time
as part of a brick slip façade system which
successfully met the requirements of BR 135
when tested to BS 8414-2.
BS 8414-2 is a 60-minute large scale system
test that mimics a fire breaking out of a window
and exposing a cladding system to a severe fire.
The test was conducted independently by
international consultants Thomas Bell-Wright
and comprised a 28mm Ash & Lacy MechSlip
Brick Cladding System, combined with stonewool
insulation slabs, and Siderise RH25 and RH50
cavity barriers used horizontally and vertically
with associated galvanised steel brackets. The
system was fixed to a steel framing system and
the result only applies to this configuration.
Siderise RH Cavity Barriers are a partial-fill
product made from a compressed stonewool
lamella core, incorporating a continuous bonded
intumescent strip along the leading edge. This
allows for the free ventilation and drainage
necessary for a ventilated facade; however, when
exposed to the heat of a fire, the intumescent
strip will rapidly expand to fully seal the gap and
protect the facade system from fire spread.
Siderise says it is committed to third-party
testing all its products and is a strong advocate
of large-scale fire tests, which are invaluable to
understanding how a whole facade system –
including its cavity barriers and firestops –
performs in a realistic application.
www.siderise.com
54 TC NOVEMBER 2022
Advertorial: Cedral
HOW CAN CEDRAL SLATES AND
FACADES HELP YOUR PROJECT?
The experts at Cedral discuss an interesting project which showcases perfectly why you
should choose Cedral slates and cladding for your next project...
Anew development of
homes on a canal-side
plot in Oxfordshire
came with very specific
planning requirements.
Planners requested that the
design of the homes replicate
the look of wharf
buildings found
alongside canals or
marinas.
Cedral products
helped developers
Aquinna Homes
provide part of the
2-step solution:
1. The developers opted for a
warehouse style design for the homes,
with gable ended pitched roofs to
create an industrial feel. Cedral
Thrutone Smooth fibre cement slates in
Blue-Black were chosen for their quality finish
and uniform colour.
2. Outdoor storage areas for bins and bikes were
specified by planners for the front, rather than the
back, of the houses so that canal views would not
be obstructed. These storage spaces are a
common feature of wharf buildings and normally
wooden-clad. Aquinna opted for Cedral Click
facades with a woodgrain finish in Slate Grey, to
achieve the look of wood without the need for
costly and time-consuming maintenance.
Cedral roofing and cladding: the benefits
High performance, low maintenance:
Manufactured to withstand nature’s harshest
conditions, fibre cement doesn’t rot, rust, warp or
crack and is frost, mould and water resistant.
Images: Cedral’s range of roofing and cladding solutions
helped overcome developer Aquinna Homes overcome a
number of challenges for its development of canal-side
homes in Oxfordshire.
Cedral products have an excellent fire
performance classification of A2-s1, d0.
Long life expectancy: Our fibre cement cladding
is a strong, durable and versatile material that is
easy to work with and has a minimum life
expectancy of 50 years. Cedral slates are among
the strongest in the market with a proven lifetime
of over 60 years.
Easy installation: With a
lightweight structure, easy-cut
planks and colour-matched
trims, Cedral cladding offers
the durability and resilience of
cement in a lighter alternative
for fast installation. Cedral
slates can be placed on lighter
trusses or frames without any
additional reinforcement and
work on low pitch options
down to 20°.
Extensive style and colour choices:
Our cladding planks can be mounted
vertically or horizontally and come in a
choice of 21-factory applied colours, two
woodstains and a choice of woodgrain or
smooth finish. Slates come in a range of
beautiful colours and styles making
them exceptionally architecturally
versatile.
And the final verdict on the Oxfordshire
development?
“The final result has totally met our expectations
and is visually very striking,” explained David
Chidlow, Director of Aquinna Homes. “Using
Cedral takes away the need to do heavy
maintenance and gave us that easy-on-the-eye
uniform look we were after.
“I would very much recommend all Cedral
products. I have used them now on several
schemes and have never had any problems –
they are all good quality products.”
Contact Cedral
01283 501 555
www.cedral.world/en-gb/
@CedralUK
NOVEMBER 2022 TC 55
Knauf Insulation Tech Talk
THE ROLE OF INSULATION IN THE FIRE
SAFETY OF BUILDINGS
Fire safety must be factored into building construction to minimise the risk of fire spread
and ensure there are adequate escape routes for occupants. So, this month Bradley
Hirst, Technical Services Manager from Knauf Insulation, answers questions about fire
safety and insulation.
What fire safety performance
measures relate to insulation?
Fire resistance and reaction to
fire are two different, but very
important fire safety
performance measures to be aware of
when designing a building.
What is fire resistance?
Fire resistance measures how well a material or
system can withstand and prevent the spread of
fire. To maintain escape routes and contain the
fire, building regulations state that certain loadbearing
structures must provide fire
resistance for a specified time period.
For example, Knauf Insulation’s FireteK
Beam and Column Slab is a
Rock Mineral Wool insulation
solution designed to protect loadbearing
structural steel. It has a melting
point of over 1,000°C and can provide up to
120 minutes fire resistance.
Remember, products that provide fire
resistance are extensively tested, so
always use a product designed for
the application to ensure it will
deliver the desired performance.
What is reaction to fire?
Reaction to fire measures how a material or
system will contribute to the development and
spread of fire should it occur. Euroclass reaction to
fire classification gives all UKCA and CE marked
materials a rating from F (easily flammable / the
lowest) to A (non-combustible / the highest). It
measures whether or not a material will ignite,
Left: Bradley Hirst, Technical Services Manager from Knauf Insulation. Main pic: Knauf Insulation Mineral
Wool is non-combustible with the best possible Euroclass A1 or A2-s1,d0 reaction to fire classification.
Inset, top: A1 Fire Class Logo; Below: Knauf Insulation Rocksilk RainScreen Slab is non-combustible so is
suitable for use in the external walls of relevant buildings over 18m.
produce smoke or flaming droplets.
All of Knauf Insulation Mineral Wool
is non-combustible with the best
possible Euroclass A1 or A2-
s1,d0 reaction to fire
classification. This means it will
not contribute to the development
or spread of fire should it occur. In
contrast, rigid board insulation typically achieves
between a B and an F Euroclass reaction to fire
classification.
What are the building regulations relating
to non-combustibility?
Building regulations in England and Wales ban the
use of combustible insulation on the external
walls of certain buildings above 18m tall (11m in
Scotland). The scope of buildings covered by the
regulations in England will be expanded in
December 2022.
But legislation is not the only reason to use noncombustible
materials. Many large architects and
contractors are choosing to use non-combustible
materials on their projects, such as Knauf
Insulation’s Glass or Rock Mineral Wool. That’s
because it’s the simplest way to minimise fire
risk and give clients peace of mind about the
safety of their buildings.
Contact Knauf Insulation
www.knaufinsulation.co.uk
@KnaufUK
58 TC NOVEMBER 2022
A2
Insulation
solutions
for flat roofs
Recticel Insulation is an experienced flat
roofing partner, providing innovative and
reliable insulation solutions for flat roof
applications.
Discover the ideal solution for your flat roof
project at recticelinsulation.co.uk
Minimum Energy Efficiency Standards
MAXIMISING THE OPPORTUNITIES OF
THE MEES
By Aisling Sands, Technical Director at Kingspan Insulated Panels.
When the Minimum Energy
Efficiency Standards
(MEES) came into effect in
2018, it marked the beginning of
increasingly stringent energy
efficiency regulations relating to
private rented properties in England
and Wales. As we near the April
2023 deadline for the next changes,
when landlords will no longer be able
to let any property with an EPC rating
lower than an E, whether occupied or
not, we look at the opportunities this
offers contractors and the priorities when
upgrading a property’s energy efficiency.
What are the MEES requirements?
The MEES legislation essentially prevents
landlords from leasing substandard and energy
inefficient buildings. By addressing the worst
performing rental properties, the MEES aims to
contribute towards upgrading the UK’s building
stock – and with fines up to £150,000, landlords
cannot ignore the costly price of not complying.
Beyond the ‘EPC E by 2023’ requirement, a
government white paper confirmed its intention to
require all rented non-domestic properties to
achieve EPC B by 2030 including an interim
target of EPC C in 2027. Therefore, landlords
need to be aware that the MEES will continue to
rise in the coming decade, and it makes sense for
them to begin futureproofing properties as soon
as possible.
For non-domestic buildings, retrofitting as
opposed to rebuilding is clearly the most costeffective,
quickest and most environmentally
sensitive option. Raising buildings beyond the
minimum standards now prevents a return to
further disruptive renovation a few years later, as
Above: Some older non-domestic buildings such as
warehouses, offices, supermarkets and schools can feature
little to no insulation within the original cladding and roof
structure. Top: Replacing a dangerous, uninsulated asbestos
roof with insulated panels will immediately improve a
building’s thermal performance and enhance its value.
“Contractors can
swiftly and easily help
customers to meet the
MEES requirements”
well as immediately lowering operational costs
and saving energy. This presents an opportunity
for contractors who are ready to provide retrofit
solutions which both meet the current MEES and
help to futureproof against further legislative
changes.
Fabric first
Whilst there are a variety of ways to go about
improving the EPC of a building, raising the
thermal efficiency of the building
fabric remains one of the most costeffective
ways to make long-term
improvements.
Some older non-domestic buildings
such as warehouses, offices,
supermarkets, and schools can
feature little to no insulation within
the original cladding and roof
structure, and suffer from issues
such as thermal bridging around
joints and openings. Some buildings
may also contain potentially harmful materials
such as asbestos.
For these buildings, the best solution is often to
strip back the original cladding and fit a new,
energy-efficient system such as a metal-faced
insulated panel system. From a practical point of
view, their single component design and
engineered jointing means that once the original
cladding is stripped, you can quickly and easily
get the panels installed and make the building
weathertight. In roof applications, this reduces
the amount of time working at height and
provides a safer, more walkable surface for
installers once each panel is secured.
The most recent developments in insulation
technology provides a thermal conductivity as low
as 0.018W/mK allowing a thinner and more
lightweight product – crucial when dealing with
existing buildings to keep structural loading to a
minimum. This technology makes it possible to
achieve U-values as low as 0.12W/m²K, easily
meeting the regulatory requirements. The factory
engineered jointing can also help to create a
highly airtight structure, further reducing the
building’s energy usage and improving its EPC
rating.
60 TC NOVEMBER 2022
“Many non-domestic buildings
feature expansive flat roof spaces,
making them ideal for solar PV
installations, providing a free and
independent source of power”
Above: The Kingspan QuadCore PowerPanel roof panel provides a simple, two-in-one
solution to improve MEES.
Renewable interventions
When undertaking refurbishment of the building envelope, building
owners are also able to consider a wealth of renewable options which can
further raise the EPC rating of the building and futureproof it against
rising energy costs. Many non-domestic buildings feature expansive flat
roof spaces, making them ideal for solar PV installations, providing a free
and independent source of power.
Beyond the standard ‘on-roof’ solutions, new solar PV roof solutions are
available which combine a high-performance insulated panel with an
efficient lightweight monocrystalline photovoltaic panel. In addition to
being quick and straightforward to install, these products ensure that a
high level of thermal performance is achieved, whilst simultaneously
embracing the benefits of renewable solar energy to realise even greater
operational savings and energy security in an offsite engineered, two-inone
solution.
A unique opportunity
Through a combination of highly efficient insulation technology and
capitalising on the power of PV, contractors can swiftly and easily help
customers to meet the MEES requirements – reducing disruption for
tenants and maximising the energy cost savings and revenue for building
owners and occupiers. This ensures the longevity of non-domestic
building stock, protecting asset value, and most importantly staying
ahead of future energy legislation.
Contact Kingspan Insulateds Panels
www.kingspanpanels.co.uk
01352 717 251
NOVEMBER 2022 TC 61
Insulated Upstand Boards:
COMPLIANCE GUIDANCE OUTLINED IN
NEW ROCKWOOL TECH BULLETIN
Lisa Stephens, Building Envelope Product Manager at stone wool insulation
manufacturer ROCKWOOL UK, outlines the company’s latest industry guidance, and
explains the background to its introduction.
At ROCKWOOL, we have released a
technical bulletin to provide guidance
to contractors on the use of bonded
construction materials, such as insulated
upstand boards, and the finished product’s
subsequent Euroclass reaction-to-fire rating.
Following the Grenfell disaster, a ban on
combustible materials in the external walls of
relevant buildings over 18m came into force
in 2018, reinforcing the importance of noncombustibility
and regulatory compliance in
all areas of building construction.
Construction elements attached to the façade –
such as upstands, balconies and terraces – fall
within the scope of this ban. However, to develop
specific solutions for these applications, some
manufacturers have adopted techniques that
include the bonding of insulation materials to
create a composite board, which raises the
potential for an inaccurate reaction-to-fire rating
to be claimed on the finished product.
In response, we have written a technical bulletin
to give advice to contractors on the use of these
composite products, and the potential impact of
these on a building’s compliance with both
Approved Document B (ADB) and the combustible
ban (the need to achieve Euroclass A2-s1, d0 or
better).
About Euroclass
The simplest way to determine the combustibility
of a building product is by checking its Euroclass
reaction-to-fire rating. A product’s Euroclass
rating factors a comprehensive set of
characteristics, including ignitability, flame spread,
heat release, smoke production and propensity for
producing flaming droplets and particles.
Above: The new ROCKWOOL technical bulletin provides compliance guidance
for insulated upstand boards.
Only products achieving classifications ‘A1’ and
‘A2-s1, d0’ can be used where the combustible
ban applies.
Euroclass classifications for bonded
insulation materials
Put simply, we’re seeing assumptions within the
industry that bonding two Euroclass A1 rated
materials together results in a composite A1
product, which certainly isn’t always the case.
Upstand boards for parapet walls are one of the
products that fall within the ban which are often
formed of two bonded insulation materials – a
facing board and an insulation board. It is critical
to understand that when two materials are
bonded, even if both are rated Euroclass A1
independently, the resulting composite product
will not necessarily achieve Euroclass A1 status
– or even A2-s1,d0.
This is because the organic content in the
adhesive used to bond materials adversely
affects the finished product’s reaction-to-fire
rating, potentially resulting in a combustible
Euroclass rating of B or lower. Achieving a noncombustible
rating for these products requires the
adhesive to be applied in a factory-controlled and
precisely-calibrated manner.
For composite products, independent test
evidence is required for the finished product
to demonstrate compliance with Approved
Document B (ADB) and the combustible ban
(achieving Euroclass A2-s1, d0 or better). In
some cases, a bonded composite product
may meet these requirements, but
responsible architects, specifiers and
contractors should always request evidence
of the reaction to fire classification EN
13501-1 from the manufacturer to prove this.
It’s vital that we support the industry to
understand the importance of specifying and
working with products that meet stringent safety
ratings. We hope that adding this technical
bulletin to our suite of support resources will give
valuable advice to a wide range of audiences.
A tested bonded solution
ROCKWOOL HARDROCK ® UB34 is a noncombustible
insulation solution designed
specifically for parapet walls and upstands on flat
roofs. It comprises a dense 50mm slab of
ROCKWOOL stone wool insulation bonded to a
rigid 6mm fibre cement board, and is suitable for
use on buildings over 11 metres that are affected
by the ban on combustible materials.
Impact and weather resistant, ROCKWOOL
HARDROCK UB34 is independently tested as a
finished composite product, and has been proven
to achieve Euroclass A2-s1, d0.
More information about ROCKWOOL HARDROCK
UB34 can be found at https://rockwool.link/TC
Contact ROCKWOOL UK
www.rockwool.com/uk/
@ROCKWOOLUK
62 TC NOVEMBER 2022
Ask The A. Proctor Group
THERMAL BRIDGES AND ENSURING
BUILDINGS PERFORM AS DESIGNED
In the latest article in our series about some commonly held myths for contractors
concerning thermal and acoustic insulation, condensation control and fire protection, the
experts at The A. Proctor Group tackle the question: Is it true that the odd cold bridge is
not a problem and insulating reveals doesn’t make much difference?
Why a cold bridge / thermal bridge
matters
Acold bridge, more commonly referred to as
a thermal bridge, will result in additional
heat loss through a conductive part of the
building envelope that needs to be included in the
building’s energy assessment calculation. The
heat loss caused as a direct result of thermal
bridging will lead to increased energy costs for
buildings and homes. It is estimated that thermal
bridges can account for 20-30% of the heat
loss in new build houses. The drive to
improve the insulation of homes
will result in thermal bridging
becoming even more
significant. In addition,
thermal bridging can lead to
Left: Spacetherm Blanket from The A. Proctor Group. Above: Spacetherm Multi consists of Spacetherm
Aerogel insulation blanket bonded to a 6mm Magnesium Oxide Board.
cold spots, adding to the risk of
condensation and the potential for
mould growth.
Where thermal bridges are found
Within the construction of buildings, there are
typically two types of thermal bridges which can
occur:
• Repeating
Non-repeating thermal bridges
typically occur at junctions where
walls and floors penetrate the thermal
envelope, around windows and doors, and steel
lintels connecting the internal and external walls.
These require more complex calculations and
cannot be accounted for in the U-value but will be
accounted for by the PSI-value or Y-value (Ψ).
Thermal bridges also commonly occur due to air
non-dwellings. New build homes are to be
assessed under a new Standard Assessment
Procedure (SAP10.2) calculation. SAP10.2
stipulates increased insulation requirements and
new targets for the TER (Target Emissions Rate)
calculations. SBEM will continue to be used for
non-residential dwellings.
Identifying where cold bridging exists or the risk
of thermal bridging can be achieved using
• Non-Repeating
gaps or penetrations through the insulation layer thermal imaging. The A. Proctor Group provides
and between the external and internal structures. comprehensive technical support – including
A repeating thermal bridge will occur where
poorer insulating materials intersect other layers
of insulation within the building fabric. Examples
include timber or steel studs in framed
construction, at the point of wall ties, or the mortar
joints of insulated walls and balconies. The differing
heat flow due to a repeating thermal bridge can be
accounted for in the U-value calculation.
So air leakage is a potential issue increasing the
importance of efficient airtightness at the design
stage.
Identifying thermal bridging
Part L of the Building Regulations has recently
been updated, requiring a reduction of 31% fewer
carbon emissions for dwellings, and 27% for
advice on thermal bridging calculations – to
contractors and designers. This service helps the
client to identify and specify the right material
and required thickness for maximum efficiency.
The calculations demonstrate the effect of
thermal bridging before and after applying the
chosen solution.
Continued on page 66
64 TC NOVEMBER 2022
is for evolution.
Kingspan
GreenGuard ®
Kingspan
Aquazone ®
Kingspan
OPTIM-R ® E
The OPTIM-R ® E Inverted Roof System
blends high performance OPTIM-R ® E
with Kingspan GreenGuard ® , topped
by Aquazone ® .
OPTIM-R ® E adds a protective coating to Kingspan’s
ultra-performance OPTIM-R ® vacuum insulation panels,
providing a slim solution for insulating inverted roofs
and terraces when thresholds and demanding U-values
prevent the use of conventional insulation.
Encapsulated, easy to handle and super-efficient with a design
lambda as low as 0.009 W/mK. OPTIM-R ® E is backed up by
Kingspan’s excellent design service providing detailed drawings,
U-value calculations, and project support, enabling straightforward
specification and installation.
Find out more at www.kingspaninsulation.co.uk/optim-r-e
Further information on the Kingspan range is available on:
T: +44 (0) 1544 388 601 | E: info@kingspaninsulation.co.uk
www.kingspaninsulation.co.uk
Pembridge, Leominster, Herefordshire HR6 9LA.
Ask The A. Proctor Group
Continued from page 64
How to prevent thermal bridging
A popular measure of tackling thermal bridging
and improving energy efficiency in buildings is
installing insulation. Improving the insulation of a
building is an example of a fabric-first approach
to building design. In fabric first construction, the
building elements are designed to reduce the
reliance on external systems, such as mechanical
or electrical heating or cooling systems. A fabricfirst
approach will maximise both airtightness
and insulation.
The move to increase the insulation of buildings
is not without its challenges, particularly in those
areas which are difficult to insulate, e.g. existing
buildings, solid wall buildings, window reveals,
doorways and openings. However, the use of
high-performance Spacetherm insulation can
help overcome this.
The Spacetherm insulation range comprises highperformance
aerogel insulation that can be
bonded to various boards to suit specific
applications. On its own, Spacetherm Blanket is a
versatile material that is both vapour permeable
and hydrophobic, making it ideal for solid wall
insulation. It can be bonded to a magnesium
oxide board to produce Spacetherm Multi. This
can be as thin as 16mm, including 10mm of
insulation and a 6mm board, making it ideal for
breaking the cold bridges typically found at
window reveals. Also, as it’s available in greater
depths, it allows walls to be insulated to a thinner
depth than would otherwise be possible. For
example, 45-50mm of Spacetherm insulation
would bring a typical wall down to the 0.3 W/m²K
required for building regulations and EnerPHit
certification. In addition, Spacetherm (CBS) cold
bridge strips can easily be applied to minimise
cold bridges. The cold bridge strips consist of
Spacetherm Aerogel insulation encapsulated in
polyethelene. Spacetherm CBS is an ideal choice
for timber or steel frame structures and can be
cut to various widths to suit different
applications.
Addressing the challenge of internal insulation,
Spacetherm Wall Liner is a thin thermal laminate
Above: The introduction of Spacetherm Multi insulation significantly improved the heat efficiency of this Grade II listed Georgian
townhouse in the historic city of Bath, which was built in 1818.
of about the thickness of a standard layer of
plasterboard. It consists of 10mm of Spacetherm
insulation and a 3mm Magnesium Oxide board
adhered to the wall to provide significant thermal
retention compared to the uninsulated wall.
Typically, it would bring a solid stone wall (with a
starting U-value of around 2.3 W/m²K) down to a
U-value of between 0.7 and 0.9, representing a
noticeable drop in energy lost through the wall.
Façade retention projects
Another area where we encounter the challenge of
cold bridging is façade retention projects. Often in
these projects most of the building is demolished
and replaced with a modern new-build structure,
retaining only the facade of the existing structure.
Air leakage and cold bridging are the most
significant problems to be overcome, so by
combining a vapour-permeable, self-adhering air
barrier membrane with a layer of highperformance
insulation, Wraptherm offers an
ideal solution to address these.
Wraptherm is installed on the reverse of the
retained facade stonework. However, as
Wraptherm is vapour-permeable, it does not
adversely affect moisture movement through the
facade stonework. This helps limit the damage
that can occur when moisture flow through older
stonework is altered by refurbishment works.
As well as protecting the existing building fabric,
Wraptherm’s hydrophobic properties provide a
secondary barrier to water ingress, sealing tightly
to door and window frames and other
penetrations and limiting heat loss associated
with air leakage. The unique layer of aerogel
insulation in the Wraptherm also effectively limits
cold bridging by providing a continuous insulation
layer across the back of the facade. Hence, there
is a thermal break between the new structure
internally and the cold outer stonework, further
boosting the energy performance of the
upgraded building. Combining these properties
into a single material, Wraptherm speeds up and
simplifies the installation process and reduces
on-site defects and requirements for costly
remediation.
It is crucial that contractors understand the
importance of preventing and reducing the
occurrence of cold bridges in building
construction. Even the odd cold bridge will reduce
the energy efficiency of the building, leading to
higher energy costs for the users and, at the
worst, failure to comply with the requirements of
the latest building regulations. The A. Proctor
Group has placed significant investment in
developing some of the most effective highperformance
solutions to address the challenge of
hard-to-insulate areas such as window and door
reveals, ensuring a fabric-first design approach
and reducing the gap between “as-designed” and
“as-built”.
Contact The A. Proctor Group
www.proctorgroup.com
@proctorgroup
66 TC NOVEMBER 2022
Technical support
Roofing experts on-hand to offer help and advice
Assured standards
Meets all British Standards and regulations
High-quality components
Tested for maximum performance, meaning no call backs
Estimates & fixing specs on demand
We’ll help you create them on site and on the go
Comprehensive roof solution
Easy installation with tried and tested compatible components
Need a complete
roof system?
We’ve got you covered.
With all elements brought together from a single
source, you can be confident that everything
will work together perfectly – and that high
performance is all backed up with a 15-year
system guarantee. Find your peace of mind.
marley.co.uk/roofsystem
Insulation Updates
For further info on all these updates and more, visit www.total-contractor.co.uk
A I M’S FLOOR CAVITY SOLUTION
A I M Acoustic & Insulation Manufacturing’s
Raised Access Floor Barrier is designed to
prevent the passage of fire and smoke through
underfloor cavities.
By subdividing large uninterrupted cavities, the
barrier provides up to 120 minutes insulation and
integrity. It can also reduce room to room airborne
sound through floor voids by at least 50db,
according to A I M.
Incorporating raised access floors as means of
providing space for services, such as electricity and
data cables, is now standard practice in new builds
and refurbishment projects, but the space below
the floor can risk the rapid spread of fire and
smoke.
Cavity barriers are required within buildings to
subdivide a large high risk area into smaller, more
manageable fire compartments. These fire
compartments slow down the spread of fire within
a building allowing time for the occupants to
escape and to provide safe access for firefighting
personnel.
A I M’s Raised Access Floor Barrier is designed for
the subdivision of large uninterrupted cavities. It
has been tested to EN 1366-4 standards and to the
principles of TR31 and provides up to 120 minutes
integrity. A I M provides a range of solutions –
75mm, 100mm and 125mm thick product variants
provide insulation for 30, 60 and 120 minutes
respectively*. It also achieves the Euroclass rating
of A1, non-combustible.
An added benefit of the A I M Raised Access Floor
Barrier is that it reduces airborne sound through
underfloor voids. Acoustic tests to BS EN ISO
10848-2 (2017) show that it can achieve at least a
50db room-to-room airborne sound reduction when
used in-conjunction with a Kingspan Raised Access
floor system.
The A I M Raised Access Floor Barrier is
straightforward to install, both during construction
and retrospectively. When aligned under a partition
it can be used to maintain partition rating. It can
also be used to create a Plenum chamber.
Made from high density Rockwool stone wool
slab, faced with a printed Class 0 impervious foil
on both sides which helps identify the product,
the barrier is available cut to size or in slabs
suitable for cutting on site. It is installed dry with
‘L’ shaped fixing clips. *The access floor and structural
slab should have a fire rating at least that of the barrier.
www.aimlimited.co.uk
STO DELIVERS ON GALWAY HOTEL PROJECT
A selection of Sto products have been used to provide
outstanding thermal performance for a prestigious new
hotel in Ireland.
The company’s StoTherm Mineral M system, Sto-Rotofix
mechanical fixings, Stolit render and StoColor Dryonic X-Black
façade paint have all been used on the impressive new Dean
Hotel which has been built in Galway.
“This was a complex project and we worked very closely with the architect to
develop the ideal insulation solution for the hotel,” explained Sto Account
Manager Gareth Hastings. “Dean Hotels each have a very unique
appearance, and Dublin-based Architects Lawrence and Long wanted to
continue that approach and create a striking chessboard-influenced design
which included various changes of planes and surfaces. Our StoTherm
Mineral external wall insulation system was ideal for this, especially when
combined with our StoColor Dryonic X-Black façade paint which allowed
them to use a very dark coloured render. This wouldn’t have been possible
with many other insulation and render combinations.”
The StoTherm Mineral M system is based on durable mineral-fibre insulation
boards which combine excellent thermal performance with
unrivalled fire protection and a high degree of sound insulation.
They can also be installed without the need for additional
expansion joints, which enhanced the hotel’s chessboard design.
The insulation boards were installed onto both the lightweight
steel frame and cement particle board substrates that were used
in the construction of the hotel. The installation was completed
using Sto’s unique Sto-Rotofix mechanical fixings to create a
drained cavity, and a façade finish that could withstand the high wind
loadings imposed by the hotel’s coastal location. These fixings enable the
insulation boards to be adjusted after installation to accommodate any
surface irregularities. The project was completed with the addition of Stolit
K1.5 render, which offers extremely low water absorption, plus a high
elasticity characteristic that ensures exceptional resistance to mechanical
movement. The surface was then coated with StoColor Dryonic X-Black – a
specialist façade paint, with a micro-textured surface that encourages any
moisture that falls onto the façade to run off rapidly. This prevents the growth
of the micro-organisms that cause unsightly stains by ensuring that the
façade dries quickly. www.sto.com
68 TC NOVEMBER 2022
HOW DO |
FINd NEW
CUStOMERs
FASt?
Insight Data helps you pinpoint
your ideal trade and commercial
customers using our database of
60,000 prospects – with detailed
business and financial data not
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• Local builders
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• Architects & specifiers
For more information
or your free demo, call
01934 808 293
Visit: www.insightdata.co.uk
Safety Articleat Height
WORKING AT HEIGHT SAFELY – IS IT
ALL IN THE ATTITUDE?
Werner, the world’s leading manufacturer and distributor of ladders and access
equipment, is championing health and safety training with the launch of its new
campaign ‘Stepping up to Safety’. In this mini-series, Trevor Rabson, Werner’s Training
Manager, will look at why training is so important when it comes to working at height
safely, what contractors need to consider and how best practice can make all the
difference between safe working and potential injuries.
This month, Trevor talks about attitudes to working at height and how this can have an
impact on the safety of workers.
The Work at Height Regulations 2005 (WAHR)
apply to all work where there might be a
risk of a fall liable to cause personal injury.
Since the introduction of the regulations, the UK
has consistently had some of the lowest
workplace fatality and serious injury rates in
Europe. However, the issue is that they are
consistent, not falling, and it is this that needs
addressing.
In January 2018, the All Party Parliamentary
Group (APPG) on Working at Height launched an
inquiry to look at why workers fall from height,
leading to death and serious injury, and to come
up with a set of recommendations to reduce the
overall number of falls.
One of the recommendations that came from this
research described how improving
communication could help to better poor working
at height procedures. So, could increased
communication lead to less falls from height?
Cultural issues and attitudes within a business
can have a very real impact on these figures,
however, the lack of consistency in preventative
measures, training and education from one
organisation to another is quite frankly, alarming.
The APPG spent a year investigating the causes
of falls from height, to understand the effect they
have on workers’ lives and to make
recommendations as to how best mitigate falls in
As part of its bid to help increase safety when people are working at height, Werner has recently launched its Stepping up to
Safety campaign,
“Sadly, a culture of ‘just
get it done’ means that
more and more
accidents are still
occurring when they
just don’t have to”
the future. The majority of responses to the
inquiry stated that culture, and in turn, attitude,
plays a crucial role in whether a fall will occur.
It found that the stronger the safety culture within
a company, the safer the place of work and the
less likely it is that workers will experience a fall
from height. But what factors can influence this
culture and attitude and how can they be upheld
or changed?
Performance of a regular task: those carrying
out a regular task can become complacent and
oblivious to the risk and potential consequences
of a fall. Users need to ensure they take a
sensible approach when considering
precautions for work at height and that no
matter how small the project, that these are
carried out.
Continued on page 72
70 TC NOVEMBER 2022
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CON1150 115 1150W £35.99 £43.19
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8" SLIDING
COMPOUND
MITRE SAW
• 2000W motor
• Laser Guide
FROM ONLY
£ DOUBLE
269 .00 EXC.VAT
DOUBLE £322.80 FOOTER inc.VAT
£ FROM ONLY
184 DOUBLE
.99 EXC.VAT
DOUBLE £221.99 FOOTER inc.VAT
PLATE 23KG
BUCKINGHAM HEADER II
£
299
230
.00 5kW
EXC.VAT
£358.80 inc.VAT
ENERGY NEW
VOLT
400x320mm
RATING A+
CMS216S
HULK
ENERGY
RATING A
VIDEO
ON-LINE
FROM ONLY
AVAILABLE IN
SUBMERSIBLE
DRYWALL
£ DOUBLE
230
64 DOUBLE
.99 EXC.VAT
£77.99 FOOTER inc.VAT
BOOSTER
WATER CAT117 PUMPS
SANDERS
&
WET & DRY
PUMPS • Auto ON/OFF
DWS180
110
VACUUM
fl oat switch
VOLT
Maintain mains
FROM ONLY
£ DOUBLE
CLEANERS
pressure
DOUBLE
.98
FROM ONLY
59
EXC.VAT
Compact, high
£ DOUBLE
£71.98 FOOTER inc.VAT
46 DOUBLE
.99 EXC.VAT
performance wet &
£56.39 FOOTER inc.VAT
dry vacuum cleaners
DWS 225LR for use around the
*Pumps solids
Ideal for home, workshop,
up to 30mm
dry sanding garage etc.
BPT600
diameter
* SS = Stainless Steel
FROM HEADER ONLY
PSV1A HIPPO 2
DUST & smoothing
£
189 .98 Max Flow Max
EXTRACTION hard to reach
EXC.VAT
Dry/Wet
£227.98 inc.VAT BPT1200SS
Model LPM Head exc.VAT inc.VAT
OUTLET
areas
CSE400A 115 8.0m £46.99 £56.39
Model Motor Capacity exc.VAT inc.VAT
Max. Tank
Disc
PSV3A 133 8.0m £49.98 £59.98
CVAC20P 1250W 17/13 ltr £64.99 £77.99
Model Output Cap. exc.VAT inc.VAT PSV1A* 140 5.8m £59.98 £71.98
Model
Size
Extension exc.VAT inc.VAT CVAC20PR2 1400W 14/12 ltr £79.98 £95.98
BPT600 50 L/Min 19ltr £189.98 £227.98 HIPPO 2 (230V) 85 6.0m £68.99 £82.79
DWS180
190mm Handheld £59.98 £71.98 CVAC20SS* 1400W 17/13 ltr £77.99 £93.59
BPT1200SS 61 L/Min 19ltr £239.00 £286.80 PSP125B 116 7m £73.98 £88.78
DWS225LR (230V)
225mm up to 1.7m £109.98 £131.98 CVAC25SS* 1400W 20/17 ltr £87.99 £105.59
CBM250SS 100 L/Min 24ltr £419.00 £502.80 PSV5A 217 8m £69.98 £83.98
DWS225LR (110V)
225mm
up to 1.7m £119.98 £143.98 CVAC30SSR* 1400W 24/22 ltr £112.99 £135.59
OPEN MON-FRI 8.30-6.00,
5 EASY WAYS TO BUY...
SAT 8.30-5.30, SUN 10.00-4.00
SUPERSTORES
NATIONWIDE
CR4
Safety at Height
Continued from page 70
According to the WAHR, before working at
height you must work through these
simple steps:
• Avoid work at height where it is
reasonably practicable to do so
• Where work at height cannot be
avoided, prevent falls using either an
existing place of work that is already safe
or the right type of equipment
• Minimise the distance and
consequences of a fall, by using the right
type of equipment where the risk cannot
be eliminated
The adage ‘familiarity breeds contempt’ is
extremely true and the attitude of ‘I’m only
going to be using a ladder for a minute’, or ‘It will
never happen to me’, sadly does not make people
invincible.
Scared of reporting: It may be that workers who
know equipment isn’t safe, or that they don’t
have the correct equipment or training for a task,
are scared to bring this up with their superiors.
Sadly, a culture of ‘just get it done’ means that
more and more accidents are still occurring when
they just don’t have to.
Users need to be competent; they need to be
trained to use equipment and they need to have
access to the correct equipment – this should not
be a luck of the draw situation; it is the basic
requirements of keeping users safe and ensuring
everyone goes home at the end of the working day
the way they started it.
Users shouldn’t be afraid to demand the correct
equipment and training, and they shouldn’t have
to ask. This should be a top-down culture
whereby owners and managers within a business
are ensuring that staff safety is a priority – not
money and/or time.
More often than not, it takes a near miss or a
fatal accident for leaders to sit up and take action
and this just shouldn’t be the case.
Lack of project planning: Lack of planning
during all stages of a project is a significant
“More often than not, it
takes a near miss or a
fatal accident for
leaders to sit up and
take action and this
just shouldn’t be the
case”
cause of falls from height. Insufficient planning
can impact in a number of ways: under-resourced
quotes being supplied at the tender stage to
ensure a contract win; reliance on generic risk
assessments and methods which lack details for
specific projects, and poor design considerations
for construction, impacting on working practices.
All of these can have a knock-on effect on user
safety.
Lack of training: Alongside shortcomings in the
technical and regulatory training currently being
provided to managers, there is still a shocking
lack of training being undertaken by users of
working at height equipment across the board.
There are a variety of work at height training
courses available within the construction
industry, depending on what equipment users
utilise. Most of these courses can be completed
within one day and are a cost effective way of
ensuring that workers are safe and competent
when using equipment to work at height.
Training partner
Werner is proud to work as a partner with
both the Ladder Association and PASMA to
offer ladder safety and tower training
courses to individuals and businesses
with a view to increasing the safety of
working at height.
Stepping up to Safety
For those who experience non-fatal
accidents, a fall can lead to life-changing
injuries and affect not just the victim but
also their family, friends and colleagues.
As part of its bid to help increase safety
when people are working at height, Werner
has recently launched its Stepping up to
Safety campaign, to help professionals stay safe
when working at height.
Working at height injuries and fatalities can be
reduced with the drive for change from industry
manufacturers and associations to lead the way
in safety when working at height, leaving
employers and employees feeling confident and
safe at work.
Contact Werner UK
www.wernerco.com/uk/ladder-safety
www.wernerco.com/uk/training
@WernerLadderUK
72 TC NOVEMBER 2022
PURPLEXED
ABOUT YOUR
MARKETING?
In a world where marketing and customer behaviour is constantly
changing, you could be forgiven for being in a state of confusion
when it comes to your own marketing.
As a fully integrated marketing agency, Purplex is powered to
alleviate this stress and help ambitious companies like yours build
their reputation, business, and future.
With more than 35 years industry experience our specialist teams
build campaigns that cut-through the noise and create integrated,
consistent, and clear messages across all platforms to build brand
awareness and drive your business to greater heights.
SPEAK TO THE EXPERTS IN:
MARKETING
CONSULTANCY
PR & MEDIA
RELATIONS
VIDEO PRODUCTION
& EDITING
BRANDING &
CREATIVE
WEB & E-COMMERCE
DESIGN
SOCIAL MEDIA
MARKETING
SEARCH ENGINE
OPTIMISATION
PAY-PER
CLICK
IF YOU’RE PURPLEXED ABOUT YOUR MARKETING, SPEAK TO THE EXPERTS
T: 020 3137 9319
E: grow@purplexmarketing.com | W: www.purplexmarketing.com
HQ: 200 Worle Park Way, Weston-super-Mare, BS22 6WA
Updates
For further info on all these updates and more, visit www.total-contractor.co.uk
HEAD TO TOE PROTECTION!
Snickers Workwear’s ergonomic
base layers, insulating mid layers
and weather-protective outer layer
clothing provide ‘head to toe’
functionality and protection.
They not only allow craftsmen and
craftswomen to quickly adjust to
changing weather conditions, but also
give them the opportunity to make
sustainable choices about the clothes
they wear on site.
This winter’s new Jackets, Trousers and Topwear
feature high-tech, breathable fabrics that not
only deliver dryness and warmth, but also
provide advanced ventilation for
controlling body heat, so you can
always work effectively, whatever the
weather.
Advanced fabrics like these are
integral to every part of Snickers
Workwear’s ‘head to toe’ layering
system. They combine perfectly with
the brand’s hallmarks of best-in-class
durability, comfort, ergonomics and
sustainability.
www.snickersworkwear.co.uk
SCREWFIX LOCKS-IN UNBEATABLE VALUE
Screwfix has launched its Unbeatable Value commitment to help tradespeople remain competitive and meet the needs of their customers.
At a time when value is key for both the trade and consumers, Screwfix has made the commitment to offer Unbeatable Value through a combination of
price cuts, price locks, low prices on products, and bulk save offers. The new campaign runs across many ranges including 1,000 prices cuts and more
than 8,000 bulk save options. In addition, Screwfix is locking hundreds of prices on essentials until the end of the year, providing the certainty
tradespeople need for quoting on jobs. Customers can rely on the great value and high quality of a wide range of must-have products, including DeWalt
Safety Boots, which have remained at the same low price for 6 years – locked until at least at the end of 2022 – and the Makita 18V Brushless Cordless
Combi Drill, at a breakthrough price to get the job done affordably and right first time. What’s more, with energy prices being crucial, Screwfix has
exclusively secured Tado Smart Thermostat Starter Kit for under £100, allowing customers to save up to 28% on their energy bills. Jack Wallace,
Marketing Director at Screwfix, commented: “We know tradespeople are seeking great value to ensure they can be as competitive as possible when
quoting for work. That’s why we’ve launched Unbeatable Value. We’re committed to ensuring we deliver unbeatable value day in, day out, so tradespeople
can get what they need, when they need it, to get their jobs done quickly, affordably, and right first time.” www.screwfix.com
ON GUARD! A STEP FORWARD IN SAFETY FOOTWEAR
The timeless designs of Toe Guard safety shoes are complemented by their uncompromising focus on safety
and ‘wearer-wellbeing.’
The new Toe Guard Wild Mid WR is a waterproof, metal free S3 safety boot made of PU coated, rip-stop leather
upper. It has a wide fit for optimal comfort plus a reinforced toe area for extra safety.
The boot is designed with minimal seams in critical areas for longer-lasting durability, while the waterproof
membrane will keep your feet comfortably dry. It comes with a lightweight anti-slip rubber outsole with soft nail
protection that’s also heat and oil resistant with a certified ESD function.
Starting at the mid £30 mark and available from Snickers Workwear stockists, the Toe Guard range of safety shoes and boots is probably the best value
for money footwear in the UK, with features that keep them one step ahead of the competition.
www.toeguard.com
74 TC NOVEMBER 2022
FALL
PREVENTION
30
Year Product
Warranty
SOLUTIONS
www.roodsafe.com
Operating in UAE - SAUDI ARBIA - UK - EUROPE
The experts at working at height solutions
Email donna.martindale@rooDsafe.com • TEL +44 (0)115 9274111
• WALKWAY
• HANDRAIL
• EYEBOLTS
• PPE HARNESSes
• ABSEIL ANCHORS
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For Road Safety
www.roadflash.co.uk