Issue 06/2022
Highlights: Films / Flexibles / Bags Consumer Electronics Basics: Chemical Recycling K'2022 review
Highlights:
Films / Flexibles / Bags
Consumer Electronics
Basics:
Chemical Recycling
K'2022 review
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Bioplastics - CO 2 -based Plastics - Advanced Recycling<br />
Nov/Dec <strong>06</strong> / <strong>2022</strong><br />
Highlights<br />
Films / Flexibles / Bags | 40<br />
Consumer Electronics | 48<br />
bioplastics MAGAZINE Vol. 17<br />
Cover Story<br />
Test to fail – or fail to test?<br />
Faulty test design and questionable<br />
composting conditions lead to a<br />
foreseeable failure of the DUH<br />
experiment | 44<br />
Basics<br />
Chemical recycling | 54<br />
... is read in 100 countries<br />
ISSN 1862-5258
Category<br />
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www.bioplasticsmagazine.com
dear<br />
Editorial<br />
readers<br />
Looking back at this issue of bioplastics MAGAZINE I can’t help but notice two<br />
themes that currently seem very central in many different areas of plastics,<br />
be it in the topic of composting or (advanced) recycling. These two themes are<br />
also very related, on the one hand, we have the question of quality and on the<br />
other the view on and value of waste. Let’s start with quality. While I wrote an<br />
extensive review of the Advanced Recycling Conference hosted by the<br />
nova-institute I will repeat, or perhaps spoil, one central point here,<br />
the considerations around the quality of a feedstock and the quality<br />
of the resulting material. While the point of some advanced recycling<br />
technologies is to turn low-quality or highly contaminated feedstocks<br />
back into virgin level raw materials many processes need fairly clean<br />
streams. On the other hand, recyclate was for a long time seen as more<br />
of a low-quality necessary evil – the materials had little value and it was<br />
just a way to deal with waste. Similarly composting is for many just a<br />
good way to deal with waste. Now, however, especially in the recycling<br />
sector, there seems to be a shift away from recycling simply as an endof-life<br />
option towards seeing waste as a new value-adding feedstock.<br />
In our cover story on page 44 we report about an experiment of the<br />
Deutsche Umwelthilfe (DUH – a German non-profit) that touches<br />
on a completely different topic of quality – the quality of test design<br />
and scientific rigour, which, sadly, we found lacking and not up to<br />
par. However, we also touch on the view and role of biodegradable<br />
plastics in this report and how, e.g. biodegradable bin bags and<br />
certain forms of packaging, such as coffee capsules, can bring valueadding<br />
feedstocks to the compost, potentially increasing the quality<br />
of the compost (like coffee is known to do). Here again, the question<br />
is, what should be at the core of these considerations, getting rid of<br />
a certain of waste or compost as a product? And are these perhaps<br />
combinable? In any case, systems that have existed for decades<br />
seem to be slowly changing, things are in flux and, hopefully, will<br />
pick up more and more speed in the near future.<br />
Next to the conference reviews of the Advanced Recycling Conference<br />
and the Bioplastics Business Breakfast we also have our K-Review looking<br />
back at a couple of companies we noticed during the week-long plastics<br />
extravaganza in Düsseldorf. Beyond that, we have two Basics articles, one<br />
giving a comprehensive overview of Advanced Recycling technologies and<br />
another looking at digital bookkeeping and mass balance. And of course, we<br />
also have articles for our editorial focus points of Films, Flexibles, Bags and<br />
Consumer Electronics. I for one am now looking forward to more relaxed times<br />
after the K-show is over and the year is slowly coming to an end. In Germany,<br />
the time of Glühwein and Feuerzangenbowle (google it – it’s great fun) has<br />
begun, and I am all for it. And if we don’t run into each other in Berlin during<br />
the European Bioplastics Conference I already wish you happy holidays and a<br />
happy new year right now.<br />
Sincerely yours<br />
@bioplasticsmag<br />
Follow us on twitter!<br />
@bioplasticsmagazine<br />
Like us on Facebook!<br />
bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17<br />
3
Imprint<br />
Content<br />
Nov / Dec <strong>06</strong>|<strong>2022</strong><br />
Project<br />
16 EU Open Innovation Test Bed (BIOMAC)<br />
Recycling<br />
18 Adhesives: A problem and solution in a<br />
circular economy<br />
20 Cobalt-based catalysts for chemical plastic<br />
recycling<br />
From Science & Research<br />
22 Enzymes to boost plastic sustainability<br />
23 Steel mill gases transformed into<br />
Bioplastic<br />
Feedstock<br />
24 Cyanobacteria 101<br />
26 World’s largest CO 2<br />
-to-methanol plant<br />
starts production<br />
Materials<br />
42 New glass fibre reinforced biopolymer<br />
compounds<br />
43 Amorphous PHA meets PLA<br />
3 Editorial<br />
5 News<br />
8 Events<br />
50 Application News<br />
53 Basics<br />
56 10 years ago<br />
58 Glossary<br />
62 Suppliers Guide<br />
66 Companies in this issue<br />
Applications<br />
27 R&D solution to tackle plastic waste<br />
for nurseries<br />
28 First stroller portfolio made with<br />
biobased materials<br />
29 Cove PHA bottles hit the market<br />
30 Work and relax in an Organic Shell<br />
32 Bacteria help make music more<br />
sustainable<br />
K-Review<br />
34 K-Review<br />
Films<br />
40 Biodegradable packaging from<br />
marine algae polymers<br />
Report / Opinion<br />
44 Test to fail or fail to test?<br />
Consumer Electronics<br />
48 Biobased PA 6.10 for robot vacuum<br />
cleaner<br />
Publisher / Editorial<br />
Dr Michael Thielen (MT)<br />
Alex Thielen (AT)<br />
Samuel Brangenberg (SB)<br />
Head Office<br />
Polymedia Publisher GmbH<br />
Hackesstr. 99<br />
41<strong>06</strong>6 Mönchengladbach, Germany<br />
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fax: +49 (0)2161 631045<br />
info@bioplasticsmagazine.com<br />
www.bioplasticsmagazine.com<br />
Media Adviser<br />
Samsales (German language)<br />
phone: +49(0)2161-6884467<br />
fax: +49(0)2161 6884468<br />
sb@bioplasticsmagazine.com<br />
Michael Thielen (English Language)<br />
(see head office)<br />
Layout/Production<br />
Philipp Thielen<br />
Print<br />
Poligrāfijas grupa Mūkusala Ltd.<br />
1004 Riga, Latvia<br />
bioplastics MAGAZINE is printed on<br />
chlorine-free FSC certified paper.<br />
bioplastics MAGAZINE<br />
Volume 17 - <strong>2022</strong><br />
ISSN 1862-5258<br />
bM is published 6 times a year.<br />
This publication is sent to qualified<br />
subscribers (179 Euro for 6 issues).<br />
bioplastics MAGAZINE is read in<br />
100 countries.<br />
Every effort is made to verify all information<br />
published, but Polymedia Publisher<br />
cannot accept responsibility for any errors<br />
or omissions or for any losses that may<br />
arise as a result.<br />
All articles appearing in<br />
bioplastics MAGAZINE, or on the website<br />
www.bioplasticsmagazine.com are strictly<br />
covered by copyright. No part of this<br />
publication may be reproduced, copied,<br />
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in any form, including electronic format,<br />
without the prior consent of the publisher.<br />
Opinions expressed in articles do not<br />
necessarily reflect those of Polymedia<br />
Publisher.<br />
bioplastics MAGAZINE welcomes contributions<br />
for publication. Submissions are<br />
accepted on the basis of full assignment<br />
of copyright to Polymedia Publisher GmbH<br />
unless otherwise agreed in advance and in<br />
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Please contact the editorial office via<br />
mt@bioplasticsmagazine.com.<br />
The fact that product names may not be<br />
identified in our editorial as trademarks is<br />
not an indication that such names are not<br />
registered trademarks.<br />
bioplastics MAGAZINE tries to use British<br />
spelling. However, in articles based on<br />
information from the USA, American<br />
spelling may also be used.<br />
Envelopes<br />
A part of this print run is mailed to the<br />
readers wrapped bioplastic envelopes<br />
sponsored by Sidaplax/Plastic Suppliers<br />
Belgium/USA).<br />
Cover<br />
DUH Field test<br />
(Photo: Philipp Thielen)<br />
@BIOPLASTICSMAG<br />
@BIOPLASTICSMAGAZINE
NatureWorks new<br />
facility in Thailand<br />
NatureWorks (Plymouth, MN, USA) the world’s<br />
leading manufacturer of low-carbon polylactic acid<br />
(PLA) biopolymers made from renewable resources,<br />
has selected TTCL Public Company Limited<br />
(Bangkok, Thailand) as the general contractor for<br />
procurement, construction, commissioning, and<br />
startup support services for their new Ingeo PLA<br />
manufacturing complex in Thailand. The new facility<br />
is designed to be fully integrated and will include<br />
production of lactic acid, lactide, and polymer.<br />
Located on the Nakhon Sawan Biocomplex (NBC)<br />
in Nakhon Sawan Province, the manufacturing<br />
site will have an annual capacity of 75,000 tonnes<br />
of Ingeo biopolymer and will produce the full<br />
portfolio of Ingeo grades.<br />
In June <strong>2022</strong>, site preparation for the new<br />
manufacturing facility at the NBC was completed<br />
and NatureWorks signed an agreement with Sino<br />
Thai Engineering and Construction PCL (Bangkok,<br />
Thailand) to begin early-works construction<br />
for piling, underground piping, stormwater<br />
management, and tank foundations. Currently<br />
underway, the early-works construction progress<br />
keeps the completion of the facility on schedule for<br />
the second half of 2024.<br />
“We are pleased to see the continued progress on<br />
the construction of our second Ingeo manufacturing<br />
complex that will help us address the increasing<br />
global market demand for sustainable materials”,<br />
said Steve Bray, VP of Operations at NatureWorks.<br />
“With the selection of TTCL as our general<br />
contractor, we are looking forward to leveraging<br />
their expertise in executing large, highly technical<br />
capital projects in Thailand”.<br />
NatureWorks expects to hold a cornerstone<br />
laying ceremony to honour the progress of site<br />
construction in February 2023. MT<br />
www.natureworksllc.com<br />
Neste, Idemitsu Kosan,<br />
CHIMEI Corporation, and<br />
Mitsubishi Corporation<br />
join forces<br />
Neste (Espoo, Finland) Idemitsu Kosan (Tokyo, Japan), CHIMEI<br />
(Tainan City, Taiwan), and Mitsubishi Corporation (Tokyo, Japan)<br />
have agreed to build a renewable plastics supply chain utilizing<br />
biobased hydrocarbons (Neste RE ) for the production of styrene<br />
monomer (i.e. bio-SM), and its mass balanced renewable plastics<br />
derivatives including acrylonitrile butadiene styrene (i.e. bio-<br />
ABS*). The bio-SM production in Japan and the renewable plastics<br />
production in Taiwan will mark the first of such production in each<br />
country, and they are planned to take place in the first half of 2023.<br />
Neste, the world’s leading producer of renewable and circular<br />
feedstock for the polymers and chemicals industry uses, will<br />
provide Neste RE to Idemitsu Kosan, the biggest SM manufacturer<br />
in Japan. For this collaboration, Neste RE is produced from 100 %<br />
biobased raw materials such as waste and residues and its use can<br />
significantly reduce greenhouse gas (GHG) emissions compared<br />
with conventional fossil feedstock use.<br />
Idemitsu Kosan will then produce bio-SM based on the<br />
mass balance method and supply it to Chimei, the biggest<br />
ABS manufacturer in the world for its renewable plastics<br />
production. Mitsubishi Corporation will be coordinating the<br />
collaboration between the value chain partners to develop the<br />
renewable products’ market.<br />
Through developing an even stronger partnership and closer<br />
collaboration than conventionally seen in plastics value chains,<br />
the companies are introducing new renewable contents into the<br />
value chain to enable plastic production where fossil feedstock<br />
has been replaced with renewable feedstock. With this, the<br />
companies are contributing to the plastics industry GHG emission<br />
reduction targets and the transition towards a low-carbon<br />
emission society. MT<br />
*) ABS resin is a thermoplastic polymer made from acrylonitrile, butadiene, and<br />
styrene monomer, and given its properties of impact resistance, toughness, and<br />
rigidity, it is used across different sectors which include automobile, electronics,<br />
and toys.<br />
www.neste.com | www.chimeicorp.com<br />
www.idemitsu.com/en | www.mitsubishicorp.com<br />
News<br />
daily updated News at<br />
www.bioplasticsMAGAZINE.com<br />
Picks & clicks<br />
Most frequently clicked news<br />
Here’s a look at our most popular online content of the past two months.<br />
The story that got the most clicks from the visitors to<br />
bioplasticsmagazine.com was:<br />
tinyurl.com/news-<strong>2022</strong>0927<br />
Interzero to supply Eastman planned molecular<br />
recycling facility in France with PET waste<br />
(27 September <strong>2022</strong>)<br />
Interzero (Cologne, Germany) and Eastman (Kingsport, TN,<br />
USA) recently announced a long-term supply agreement for<br />
Eastman’s previously announced molecular recycling facility<br />
in Normandy, France. Interzero will provide up to 20,000 tonnes<br />
per year of hard-to-recycle PET household packaging waste that<br />
would otherwise be incinerated.<br />
bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17<br />
5
News<br />
daily updated News at<br />
www.bioplasticsMAGAZINE.com<br />
Agreement to produce<br />
100,000 tonnes of<br />
raw materials from<br />
plastic waste<br />
INEOS Olefins & Polymers Europe (Cologne, Germany)<br />
and Plastic Energy (London, UK), recently announced<br />
a Memorandum Of Understanding to produce 100,000<br />
tonnes per annum of recycled raw materials from plastic<br />
waste. This will be the largest use of Plastic Energy<br />
technology on the market. These new raw materials will<br />
enable a circular approach to produce essential plastic<br />
items that meet the requirements of demanding food<br />
contact and medical applications.<br />
Production will be based in Cologne, Germany. Plastic<br />
Energy’s patented TAC recycling technology will turn<br />
difficult-to-recycle plastic waste otherwise destined<br />
for incineration or landfill, into a valuable raw material<br />
TACOIL , a Plastic Energy product that can be used to<br />
create virgin-quality polymers.<br />
INEOS will also invest in technology to process the<br />
TACOIL further before feeding it to their steam crackers,<br />
where it will replace traditional raw materials derived<br />
from oil. This use of advanced recycling enables plastic<br />
waste to be turned into new, virgin-quality materials<br />
that can be used in demanding applications where<br />
safety standards require the highest level of product<br />
purity and performance.<br />
As well as reducing the risk of plastic pollution and the<br />
use of fossil-based raw materials, the circular re-use of<br />
end-of-life plastic will also help to reduce total emissions,<br />
supporting the transition to net zero.<br />
INEOS and Plastic Energy first announced a<br />
collaboration to explore the construction of a commercialscale<br />
plant in 2020. Working together TACOIL has already<br />
been successfully converted into virgin-quality polymer<br />
through the INEOS cracker in Cologne, Germany, and<br />
used by selected customers and brands to demonstrate<br />
the viability and demand for materials from advanced<br />
recycling. As a result, INEOS and Plastic Energy are now<br />
delighted to announce this extension of their partnership.<br />
Production is targeted for the end of 2026.<br />
Using a mass balance approach, an independent, thirdparty<br />
organization such as ISCC or RSB will certify that<br />
fossil-based feedstocks have been substituted by the new,<br />
recycled materials and ensure that recycled benefits are<br />
being accounted for correctly. A mass balance approach<br />
enables co-processing of circular and fossil feedstocks, a<br />
key step in the transition to a circular economy”. MT<br />
www.ineos.com/sustainability | https://plasticenergy.com<br />
New bioplastics pilot<br />
plant in the Flanders<br />
The launch of a new bioplastics pilot plant in the Flanders<br />
region in Belgium will enable a new bioplastics production<br />
technology, ready for implementation at industrial scale.<br />
In December 2019, Stora Enso (Helsinki, Finland)<br />
announced an investment of EUR 9 million to build a pilot<br />
facility enabling the production of bioplastics. The objective<br />
is to test FuraCore ® , Stora Enso’s breakthrough technology<br />
to produce furandicarboxylic acid (FDCA), a major building<br />
block of bioplastic PEF (PolyEthylene Furanoate).<br />
Since the initial investment announcement, things have<br />
advanced at a rapid pace. Construction of the plant has<br />
been completed, and the commissioning is well underway.<br />
Initial production will start by year-end <strong>2022</strong>, and, after<br />
that, things will quickly move towards regular production<br />
of FDCA, and PEF with partners. MT<br />
www.storaenso.com<br />
TotalEnergies Corbion<br />
and BGF collaborate<br />
Be Good Friends (BGF, Seoul, Republic of Korea) and<br />
TotalEnergies Corbion (Gorinchem, the Netherlands),<br />
have entered a long-term collaborative arrangement<br />
for application development and the supply of Luminy ®<br />
PLA. Both leading bioplastic companies are focused<br />
on the development and production of biodegradable<br />
materials and products.<br />
BGF recently launched for the Korean market a singleuse,<br />
noodle cup which is aesthetically very pleasing<br />
and 100 % biobased and compostable. The lightweight,<br />
foamed noodle cup minimizes the use of materials and<br />
is being produced using high-heat Luminy PLA as a base<br />
resin. The development of the cup has been the result<br />
of joint development efforts between the two companies,<br />
and more developments are set to follow in the future.<br />
Chul-Ki Hong Chief Executive Officer of BGF, said<br />
“Bringing more environmentally friendly products to<br />
the Korean market remains a key focus of our business,<br />
PLA is a part of some compounds that we formulate to<br />
meet specific customers’ functionality needs for different<br />
applications. The collaboration with TotalEnergies<br />
Corbion is supporting our long-term growth strategy”.<br />
Thomas Philipon, Chief Executive Officer of<br />
TotalEnergies Corbion, said, "We are delighted to have<br />
signed this long-term collaboration agreement with BGF.<br />
The biopolymers market is experiencing strong growth<br />
and customers are requesting innovative solutions tailormade<br />
to their market needs. Collaboration through the<br />
value chain is the only efficient way to bring circular<br />
solutions to the customers". MT<br />
www.bgf.co.kr<br />
| www.totalenergies-corbion.com<br />
6 bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17
LanzaTech produces ethylene from<br />
CO 2<br />
in a continuous process...<br />
LanzaTech (Skokie, IL, USA), an innovative Carbon Capture<br />
and Transformation company that transforms waste<br />
carbon into materials such as sustainable fuels, fabrics,<br />
packaging, and other products that people use in their daily<br />
lives, recently announced it has successfully engineered<br />
specialized biocatalysts to directly produce ethylene from CO 2<br />
in a continuous process. This breakthrough in bacterium bioengineering<br />
from LanzaTech represents a potential source<br />
of advancement towards the company’s mission of replacing<br />
fossil-based feedstocks used in the manufacture of everyday<br />
consumer goods with waste carbon. In addition to the potential<br />
broad-reaching implications for global carbon reduction<br />
and sustainability, the development represents a significant<br />
opportunity for LanzaTech to further penetrate the global<br />
ethylene market, which is estimated at approximately USD<br />
125 billion in <strong>2022</strong>.<br />
Around 160 million tonnes of ethylene are produced annually.<br />
It is the most widely used petrochemical in the world, primarily<br />
produced today from fossil inputs in an energy-intensive<br />
reaction that releases climate-damaging CO 2<br />
gas. This<br />
development can reverse this paradigm by turning CO 2<br />
into a<br />
resource from which ethylene can be produced in a continuous,<br />
low-temperature, energy-efficient process.<br />
Ethylene is a building block for thousands of chemicals<br />
and materials and is necessary to make many of the plastics,<br />
detergents, and coatings that keep hospitals sterile, people<br />
safe, and food fresh. Its production process is also one of the<br />
largest sources of carbon dioxide emissions in the chemical<br />
industry and remains one of its most challenging processes<br />
to defossilise. With increased pressure to find carbon-neutral<br />
alternatives to fossil-based feedstocks and fulfil net-zero<br />
pledges, chemical companies and manufacturers using<br />
ethylene as their primary feedstock are looking for a more<br />
robust and sustainable choice in a post-pollution future.<br />
LanzaTech has previously produced ethylene via the indirect<br />
ethanol pathway, taking ethanol produced from carbon<br />
emissions and then converting this ethanol to ethylene.<br />
This latest development bypasses this conversion step in<br />
sustainable ethylene production, making the process less<br />
energy intensive and more efficient.<br />
LanzaTech is already a leader in the scale-up and<br />
commercialization of gas-conversion biotechnology. The<br />
company is also at the forefront of leveraging synthetic biology to<br />
precisely engineer specialized gas-eating microbes to produce<br />
sustainable versions of key chemicals that are currently made<br />
from fossil resources. Through synthetic biology, LanzaTech<br />
has consistently translated lab-scale developments into<br />
commercial-scale operations driving the development of<br />
solutions for climate change mitigation by designing direct<br />
pathways from CO 2<br />
and CO, to produce cheaper, less energyintensive,<br />
and more sustainable chemicals. We believe that this<br />
track record will now extend to the production of ethylene", said<br />
LanzaTech CEO Jennifer Holmgren. MT<br />
www.lanzatech.com<br />
News<br />
daily updated News at<br />
www.bioplasticsMAGAZINE.com<br />
New standard work on recycling of plastics<br />
INEOS Styrolution (Frankfurt, Germany), the global leader<br />
in styrenics, has recently announced the availability of a new<br />
publication on the recycling of plastics. Together with a team<br />
of renowned authors from across the industry,<br />
Norbert Niessner, Global Innovation Director<br />
at INEOS Styrolution, published the new<br />
‘Recycling of Plastics’ book that leaves no<br />
question on the topic unanswered.<br />
In times, when the value of plastics to<br />
society is taken for granted and at the same<br />
time is overshadowed by issues caused by<br />
the inappropriate handling of plastics after<br />
use, recycling of this material becomes<br />
more relevant than ever before. The new<br />
book on ‘Recycling of Plastics’[1], published<br />
by the Hanser Publishing House, addresses<br />
all aspects of the topic in almost twenty<br />
chapters – from understanding the value<br />
chain in a circular economy to recycling<br />
technologies for a broad range of polymers,<br />
the recycled materials and their properties and life cycle<br />
assessments to determine the impact on the ecological<br />
footprint. First copies of the book became available just<br />
recently at the K <strong>2022</strong> Fair in Düsseldorf, Germany.<br />
About fifty international industry leaders and renowned<br />
researchers contribute to the over 800-page long book<br />
exploring all aspects of recycling of polymers, including new<br />
advanced recycling technologies. The result is<br />
a comprehensive and state-of-the-art guide on<br />
the global recycling value chain with focus on<br />
the most important technologies.<br />
[1] ISBN: 978-1-56990-856-3<br />
www.ineos-styrolution.com<br />
Niessner says, “The book intends to<br />
show the current state in plastics recycling.<br />
I am happy that so many distinguished<br />
recycling experts joined me in contributing<br />
to this ambitious project. We all share one<br />
vision, which is as well the basis of INEOS<br />
Styrolution´s strategy: Used plastics need<br />
to be treated as precious resources for highquality<br />
applications in all industry segments.<br />
They must not be buried in landfills, burnt nor<br />
end up in the ocean. Therefore, recycling is the<br />
key step for a circular economy, providing a<br />
sustainable and healthy lifestyle for all of us”. AT<br />
bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17<br />
7
Events<br />
bioplastics MAGAZINE<br />
presents<br />
For the third time, bioplastics MAGAZINE and narocon are inviting material suppliers and<br />
toy brands to come together for the must-attend conference of the year. The bio!TOY is a<br />
unique event that offers not only top-notch presentations from industry powerhouses of both<br />
industries but is also an excellent networking opportunity. The goal of the conference is to<br />
bring toymakers that are eager for sustainable solutions together with material suppliers that<br />
have sustainable solutions but don’t necessarily know all the specific material properties that the vast field of applications, simply<br />
called toys needs. A tabletop exhibition invites the exhibitors to show and talk about their products, allowing toymakers to touch,<br />
feel, and get a general sense of what is on offer.<br />
To make it possible to bring as many stakeholders to the table as possible, from large to tiny, the bio!TOY offers on-site as well<br />
as only online-only participation (as it is a hybrid event), but also special discount opportunities for independent designers, small<br />
businesses, and students. Please contact the conference team for more information.<br />
21-22 March 2023 – Nuremberg, Germany. Registration is possible via the conference website.<br />
www.bio-toy.info<br />
bio!TOY: materials for sustainable toys<br />
About half of the total environmental and climate footprint of a product is related to the material, the rest is energy utilisation.<br />
For toymakers, materials are key to markets and hearts of toy buyers and owners: We love toys because of haptic, design,<br />
function, and feelgood. However, today design and materials are rarely supporting the sustainability targets of companies,<br />
consumers, or policymakers. The next generation will not accept that.<br />
That’s our starting point: We are experts in sustainable materials and at our conference, we will inform you how it can be<br />
achieved. The solution is to leave fossil resources and products that are hard to reuse or recycle behind and reach out to better<br />
material alternatives:<br />
– Biobased polymers from renewable feedstocks which are functional, long-lasting, and fit for circularity<br />
– Circular plastics from recycled plastic waste which are safe and fit for application<br />
The conference is a showcase on what is available and how it’s done. Listen to the frontrunners in supply / marketing / services<br />
and explore ideas and concepts of a growing competent community driving toy sustainability. Become a part of it!<br />
Preliminary programme:<br />
Toy brands on stage<br />
LEGO<br />
Mattel<br />
Schleich<br />
GEOMAG<br />
fischertechnik<br />
biobuddi<br />
Nelleke van der Puil<br />
Jason Kroskrity<br />
Phillipp Hummel<br />
Filippo Gallizia<br />
Hartmut Knecht<br />
Steven van Bommel<br />
Plastic innovators and supply chain on stage<br />
Braskem<br />
FKUR<br />
INEOS<br />
Borealis<br />
Covation Biomaterials<br />
Martin Clemesha<br />
Patrick Zimmermann<br />
Ralf Leinemann<br />
Floris Buijzen<br />
Hao Ding<br />
Services for a sustainable toy world<br />
Circularise<br />
ISCC Plus<br />
Sustainable Toys Action Consulting STAC<br />
Univ. Bologna<br />
Hounslow Toy Design<br />
AIJU<br />
Phil Brown<br />
Jasmin Brinkmann<br />
Sharon Keilthy, Sonia Sanchez, Harald Kaeb<br />
Eleonora Foschi<br />
Elise Hounslow<br />
Ana Ibáñez-García<br />
Policy and framework drivers<br />
PlasticsEurope<br />
Toy Industry of Europe TIE<br />
German Toy Industry Association DVSI<br />
Alexander Kronimus<br />
Catherine van Reeth<br />
Ulrich Brobeil<br />
Plus<br />
Open Mic<br />
Time to stand up and voice your opinion<br />
Playfull and inspiring – We will inform and entertain you!<br />
(subject to changes, visit www.bio-toy.info for updates)<br />
8 bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17
한국포장협회로고.ps 2016.11.21 8:26 PM 페이지1 MAC-18<br />
21+ 22 March 2023 – Nuremberg, Germany<br />
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save EUR 100<br />
until 31 Jan 2023<br />
www.bio-toy.info<br />
organized by<br />
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110<br />
Jahre – seit 1909<br />
Innovation Consulting Harald Kaeb
Cover Story<br />
5 th Bioplastics Business Breakfast<br />
during the K’<strong>2022</strong> – Review<br />
Juliette Thomazo-Jegou<br />
Every three years representatives of the plastics industry<br />
pour into Düsseldorf from all over the planet for the<br />
biggest plastics and rubber trade fair in the world –<br />
the K show (see pp 34). And for the fifth time, for three days<br />
(October 20 to 22, <strong>2022</strong>) of this humongous fair, bioplastics<br />
MAGAZINE organized the Bioplastics Business Breakfasts (B³).<br />
The fifth anniversary of the B³ was once again a huge success,<br />
with 125 participants from 27 countries, most of the hybrid<br />
event participated in person.<br />
From 8 am to 12:30 pm the delegates used the opportunity<br />
to listen to and discuss high-class presentations and<br />
benefited from a unique networking opportunity hosted in<br />
Congress Centre Ost on the fairgrounds of the K show.<br />
For those who missed the event, here is a very brief review<br />
with some highlights from each of the three conference days.<br />
Video recordings and proceedings are still available (more<br />
info at the end of this article).<br />
Bioplastics in Packaging<br />
Already in the first session, it became clear that the topic<br />
of Advanced Recycling did not pass by the bioplastics sector.<br />
François de Bie (TotalEnergies Corbion – Gorinchem, the<br />
Netherlands), a veteran in the field of bioplastics talked about<br />
not only mechanical but also chemical recycling of PLA. One<br />
issue often associated with chemical recycling, high energy<br />
consumption, is not so much an issue with PLA (see also bM<br />
issue 03/22 – Not all plastics are recycled equally).<br />
Next to François many other well-known bioplastics<br />
emissaries presented, among them Allegra Muscatello<br />
(Taghleef Industries – S. Giorgio di Nogaro, Italy ) who was on<br />
the cover of bioplastics MAGAZINE issue 03/22 in connection<br />
with another well-received event, the 7 th PLA World Congress.<br />
This time her presentation focused not only on Taghleef’s PLA<br />
solutions but also on their bio-PP which, for example, has a<br />
carbon footprint reduction of about 4 kg of CO 2<br />
per kg of resin.<br />
She further explained why compostability is advantageous<br />
for certain packaging applications (of course not biobased<br />
PP) where the packaged product could contaminate the<br />
packaging as is the case with food packaging.<br />
Staying with the topic of compostability, the session<br />
ended with a bang of a presentation by Bruno de Wilde<br />
(OWS – Gent, Belgium), going into the ins and outs of<br />
biodegradation. If you think you already know all there<br />
is to know about biodegradation, decomposition, and<br />
composting this presentation might still be worth your time.<br />
Bruno has the ability to bring depth and clarity to the often<br />
still misunderstood concepts. In his presentation, Bruno<br />
compared the composting strategies of Italy and Germany in<br />
the last decade, and took, among other things, a closer look<br />
at aerobic and anaerobic digestion.<br />
PHA, opportunities and challenges<br />
Day two was all about PHA, and a session on PHAs would<br />
not be complete without the godfather of this biobased family<br />
of polymers – Jan Ravenstijn. Jan talked about the Global<br />
Organization GO!PHA and the development of PHAs going<br />
into more detail on PHBH, showing the versatility of the<br />
material ranging from uses in adhesives over nonwovens<br />
to blow moulding applications, and many more (he noted<br />
that materials like PHBV or P3HB4HB would show a similar<br />
range of potential applications). The potential in the fields of<br />
thermoplastics and thermosets was also discussed. He also<br />
addressed the elephant in the room of every discussion about<br />
PHAs – price competitiveness and production volumes and<br />
admitted that these are still areas that need improvement<br />
for PHAs as a whole, but that a couple of companies already<br />
claim to be price competitive. However, with demand<br />
outpacing supply by a huge amount prices are likely to stay<br />
on the higher side as it is a sellers’ market.<br />
Gruppo Maip also went all out serving not one but two<br />
Martinis, Eligio and Emanuele. The father-son team presented<br />
the newest developments of the Italy-based company. They<br />
talked about the advantages of the materials, but also about<br />
how to overcome disadvantages – which, in most cases, is<br />
through compounding. The Martini duo had many PHA-based<br />
product samples with them so participants got a chance to<br />
get up close and personal with the biobased materials during<br />
networking and coffee breaks (see also pp 30).<br />
The session ended with Hiroyuki Ueda (Mitsubishi<br />
UFJ Research – Tokyo, Japan) who pulled our attention<br />
from Düsseldorf to the other side of the planet – Japan.<br />
10 bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17
By Alex Thielen<br />
B 3 BIOPLASTICS<br />
BUSINESS<br />
BREAKFAST<br />
(Photos: Messe Düsseldorf)<br />
Events<br />
In his presentation, Hiroyuki talked about the roadmap for<br />
the introduction of bioplastics into the Japanese market<br />
and about plans to phase out fossil-based plastics in favour<br />
of biobased plastics including the increase of recycled<br />
biobased plastics. He sees huge potential in Japan to use<br />
PHA to collect organic waste and move these waste streams<br />
from incineration (which is highly inefficient with food waste<br />
as you are mainly burning water) towards composting,<br />
anaerobic digestion and biogas production – which in times<br />
of uncertainty about energy supply might be interesting for<br />
reasons that only secondarily have to do with the general<br />
discussion of material feedstocks and sustainability.<br />
Bioplastics in Durable Applications<br />
One noteworthy presentation on the last day of the<br />
Bioplastics Business Breakfast was given by Christina<br />
Granacher (BeGaMo – Hohenfels, Germany). She started<br />
her presentation by reminding the audience that while many<br />
in the room are very aware of what bioplastics are and the<br />
differences between biobased and biodegradable plastics,<br />
etc. this is still very much not the case for everybody in the<br />
wider plastics industry (let alone on consumer level). She also<br />
pointed out that the view of bioplastics is often very European,<br />
or perhaps western, in the sense that most people are not<br />
aware of the huge role of Asia in both bioplastics production<br />
as well as development. The real reason, however, why<br />
this presentation was noteworthy is how Christina shone<br />
a light on many different bioplastic projects in the field of<br />
durable applications. One of these, from the Japan Advanced<br />
Institute of Science and Technology (Nomi, Japan), was truly<br />
remarkable. They created a lightweight biobased plastic with<br />
a heat resistance of more than 740°C – yes, you read that right,<br />
740 degrees Celsius. To put this into perspective, aluminium<br />
melts at 660°C. It is the highest heat resistance achieved in<br />
plastics ever, not just in bioplastics, but in plastics as a whole.<br />
And the technique used in the process can, apparently, be<br />
transferred to other polymers to increase their performance.<br />
One of the last to present during the event was Juliette<br />
Thomazo-Jegou from AIMPLAS (Paterna, Spain), the second<br />
presentation of the research institute of the conference after<br />
her colleague Lorena Rodríguez had already presented<br />
on day one. In her presentation, Juliette talked about<br />
thermosets and the opportunities across industries that<br />
biobased alternatives offer – ironically during the discussion<br />
of the last Q&A session (that we could not record due to a<br />
minor technical issue) it became apparent that the most<br />
prominent biobased thermosets, biobased epoxies, usually<br />
do not advertise the fact that they are biobased, because<br />
they are cheaper and simply sell without having to deal<br />
with the often misinformed assumptions that go along with<br />
a biobased feedstock. On page 18 you can also read about<br />
a completely different field that Aimplas is researching –<br />
advanced recycling in the context of adhesives.<br />
The last presentation of the event was held by no other<br />
than our very own Michael Thielen (bioplastics MAGAZINE,<br />
Germany), who showed how quick he can be on his feet<br />
when a presenter has to cancel on very short notice. Due<br />
to unforeseen circumstances, Harald Käb (narocon – Berlin,<br />
Germany) could not make it – so Michael decided to present<br />
in Harald’s stead. Luckily, it was a topic Michael is quite<br />
versed in himself – bioplastics in toys. He freestyled himself<br />
through Harald’s presentation, giving the audience a decent<br />
overview of the recent developments in the toy sector, albeit<br />
a little quicker than Harald would have as he skipped one or<br />
two slides, in a making-it-up-as-you-go kind of presentation.<br />
However, Michael was, in a way, uniquely prepared for this<br />
topic due to his deep involvement with the bio!TOY conference<br />
which will be held in Nuremberg, Germany on the 21 st and<br />
22 nd of March next year once again. Check out page 8 for a<br />
sneak preview of the line-up.<br />
Of course, there were many more noteworthy presentations,<br />
and many riveting discussions that started in coffee breaks<br />
and were carried into the K-show towards the booths of<br />
companies, sometimes even the joint booth of bioplastics<br />
MAGAZINE and European Bioplastics.<br />
If any, or perhaps all, of this sounds interesting to you<br />
fret not – the whole event was recorded and we still offer an<br />
“online-only” discount of 10 % for the video recordings of the<br />
presentations (including a PDF download of all PPTs). The<br />
video-recordings will be available for at least until the end of<br />
the year. Just write an email to mt@bioplasticsMAGAZINE.com.<br />
www.bioplasticsmagazine.com | www.bioplastics-breakfast.com<br />
bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17<br />
11
Events<br />
Advanced Recycling Conference<br />
Review<br />
The first Advanced Recycling Conference organised by<br />
the nova-institute in Cologne was by all measures a<br />
full success. The two-day hybrid conference on the 14 th<br />
and 15 th of November had 224 participants from 21 countries,<br />
150 of them were in the room, 34 speakers spread over 8<br />
different sections, 9 exhibitors, and a wide range of topics<br />
in and around advanced recycling. It was an event of open<br />
exchange and active discussion of ideas and technological<br />
approaches probably best shown by the question-andanswer<br />
sessions which were very much alive with more<br />
questions than time to answer them in every single session –<br />
or as Michael Carus, who spearheads the Renewable Carbon<br />
Initiative within the nova-institute (Hürth, Germany), said it<br />
“you are the best audience we ever had at a conference”<br />
with almost 60 questions from participants for the very first<br />
session of the conference alone! This might already show<br />
that it will be impossible to fully encapsulate every aspect of<br />
the conference in this review so instead of even attempting<br />
that this review will focus on the key points of discussion that<br />
crystalized both on and off stage of the event.<br />
Complementary technologies and the question<br />
of feedstock scarcity<br />
There was nary a presentation that did not mention at<br />
least once that advanced recycling and mechanical recycling<br />
can and will coexist, and that they are complementary<br />
technologies that will both be necessary for the future. Yet,<br />
some voices in the audience seemed to remain doubtful. As<br />
both industry sectors, mechanical and advanced recycling,<br />
are likely to grow in the future securing enough feedstock<br />
may be an issue. On the one hand, the current systems in<br />
place have a fixed amount of waste that goes to recyclers, and<br />
mechanical recyclers are, perhaps unreasonably, nervous<br />
about the availability of that feedstock if new competition in<br />
form of advanced recycling will rapidly grow in the near future.<br />
On the other hand, the current infrastructure is not sufficient<br />
or even non-existing in some parts of Europe to provide the<br />
feedstock that will be needed to fulfil EU quotas of recycled<br />
content in the future – this could be seen as a challenge that<br />
might pit the two technologies against each other in a fight<br />
for waste or be an opportunity to build / expand this part<br />
of the industry. One of the numbers quoted in this context<br />
was that 50 % of waste is not even sorted at the moment<br />
and goes straight to incineration or worse – landfill. Another<br />
interesting suggestion came from the audience: landfills as<br />
future source of (waste) material – this would effectively turn<br />
an outdated End-of-Life solution into a new resource provider.<br />
However, it quickly became clear that such considerations are<br />
very much “future talk” as so far nobody has considered such<br />
a business model in any serious way or form.<br />
One clear message that echoed through the presentations<br />
was that “if you can recycle it mechanically, you should recycle<br />
it mechanically” and that advanced recycling technologies<br />
are aimed at the part of the waste stream that so far is not<br />
recycled because it cannot (easily) be recycled mechanically.<br />
The point being that mechanical recycling is both easier<br />
and more sustainable (GHG, energy efficiency, etc.). Other<br />
ideas focus on the combination of the two, not talking in<br />
“either ors”, but rather in “first mechanical, then advanced<br />
recycling” Mathieus Berthoud from Carbios (Saint-Beauzire,<br />
France), for example, pointed out that their enzymatic<br />
recycling process uses (low value) plastic flakes to then turn<br />
them into food grade virgin like material – their process is<br />
therefore by definition a step after mechanical recycling and<br />
thus dependent on it, rather than replacing it. Here, as well<br />
as in many other presentations, it was pointed out that the<br />
technology aims to reintroduce material back into the value<br />
chain at top quality. Which leads to the next topic.<br />
What goes in, what goes out? Quality matters!<br />
Staying with the example of food grade materials – they<br />
can probably be considered the golden standard for material<br />
purity and cleanness, and being able to transform low-quality<br />
material into food grade material might be one of the best<br />
examples of upcycling. And there were a couple of companies<br />
talking about food grade, Solenne Brouard Gaillot, Founder<br />
and CGO of Polystyvert (Montreal, Canada), presented their<br />
technology that “can treat any kind of feedstock” and turn<br />
it into food grade material with a yield of 95 % at industrial<br />
scale and all of that in a cost-efficient manner. “We all want<br />
to save the planet, but to do this (realistically) you need a<br />
12 bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17
By Alex Thielen<br />
Events<br />
profitable process”, Solenne pointed out. Another noteworthy<br />
technology in this regard was TruStyrenyx developed by Agilyx<br />
(Portsmouth, NH,USA) in cooperation with Technip Energies<br />
(Nanterre, France), Carsten Larsen from Agilyx mentioned,<br />
almost in passing, that this technology can turn highly<br />
contaminated polystyrene from e.g. the construction sector<br />
into food grade material.<br />
mentioned a planned joint venture for a liquefaction plant and<br />
Bart Suijkerbuijk from Shell (London, UK) admitted with a<br />
smile that “not even Shell can do it alone”. Yet, it is not all<br />
brotherhood and kumbaya – one comment from the audience<br />
welcomed the idea of cooperation but mentioned that they<br />
experienced “first-hand unwillingness (to cooperate) across<br />
the industry”, saying that “we block our own progress by<br />
But quality was a big topic overall,<br />
going far beyond just food grade<br />
materials. The question about<br />
quality goes much further than<br />
just what you get out of a process<br />
and is also very heavily focused on<br />
what you throw into a process. And<br />
here a fundamental challenge, and<br />
potentially a future paradigm shift<br />
crystalised: the value of waste. Tom<br />
Hesselink from KPMG (Amstelveen,<br />
the Netherlands) was one of the first<br />
to present the perhaps harsh reality<br />
of the current recycling system. For<br />
a truly circular economy, the goal<br />
of recycling should in general be to<br />
recycle product-to-product – the<br />
same product. Tom called this onpar<br />
recycling which is currently only<br />
done with 2–3 % in Europe, and for Tom the reason for this<br />
was quite clear, “the current system does not value quality”,<br />
he stated rather matter of factly. Yet, with recycling quotas in<br />
effect and more on the horizon, this is likely to change – the<br />
quality of the feedstock matters. While some technologies<br />
like Polystyvert “can treat any feedstock” this does not hold<br />
true for every material and there are a whole lot of different<br />
materials. While most technologies can handle some<br />
contamination of their feedstock it does have an impact on<br />
either the yield or the quality of the end product, and there<br />
are limits to this. The solution to this probably lies a step<br />
before the actual recycling – sorting. Virginie Bussières<br />
from Pyrowave (Montreal, Canada) made exactly this point,<br />
that better sorting will be necessary in the future. “Sorting<br />
upstream has more impact than sorting downstream – this<br />
way the whole value chain can have an impact”, so Virginie.<br />
What is clear is that there is still much to work on and improve<br />
– but how will this work in practice?<br />
Cooperation, cooperation, cooperation<br />
The topic of cooperation and working together was probably<br />
mentioned almost as often as complementary technologies.<br />
And as if to drive home the point, the first two presentations<br />
were collaborations between two companies each. Plastic<br />
Energy (London, UK) presented with DSD – Duales System<br />
(Cologne, Germany) and Eastman (Kingsport, TN, USA)<br />
presented with Interzero (Cologne, Germany), the former<br />
both involved in the recycling process and the latter in the<br />
sorting of waste. Maiju Helin from Neste (Espoo, Finland) also<br />
First Question & Answer session of the conference (Photos: nova Institut)<br />
hanging on to secrecy” and inflexibility in matters of price,<br />
asking “how can we break this vicious cycle?”<br />
Things do seem to change and move in the right direction,<br />
but only time will tell if this change – from a rather rigid every<br />
man for himself system towards a time of building bridges<br />
and working together – will happen quickly enough, for both<br />
recycling quotas and the climate. There is still much to do,<br />
but also much to gain.<br />
Challenges and opportunities<br />
Talking about quotas, one question raised was whether<br />
recycling quotas are the right strategy or if punishing the<br />
use of virgin material would be a better solution. Here Tom<br />
Hesselink shared his point of view saying that, “penalizing<br />
virgin (material) makes recycling dependant on virgin,<br />
creating quotas creates a separate market, independent<br />
from virgin”. He went on to point out that “mandatory content<br />
requirements are the driver of the industry”, and that “without<br />
(price) premiums it will be impossible to make recycling<br />
happen” because recycling is (currently) simply more<br />
expensive. As already mentioned earlier, the issue of costs<br />
was also echoed by Solenne as she talked about the need for<br />
cost-efficient technologies. Aspects that influence the other<br />
side of the coin of costs, production capabilities, were also<br />
highly discussed. Many of these technologies are still in a<br />
phase of scale-up – some said that advanced recycling was<br />
still in its infancy. Some, perhaps long overlooked, industry<br />
veterans like Eastman (their process has been around since<br />
bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17<br />
13
Events<br />
the 1970s), Plastic Energy (who has been working on this<br />
technology for more than 25 years), and Agilyx (with 18 years<br />
of experience) might disagree with that assessment, but all of<br />
them need to scale up their production as these technologies<br />
are only now becoming more relevant, or rather popular.<br />
Franz-Xaver Keilbach from KraussMaffei Extrusion<br />
(Laatzen, Germany) indirectly spoke up against the infancy<br />
of the industry saying that it’s not just theory, “there is a lot<br />
of machinery already in the market”. He further elaborated<br />
on the limitations of such machines saying that it is mainly<br />
throughput which basically depends simply on the size of the<br />
extruders themselves – “customers are asking for 5 tonnes<br />
per hour minimum”. Throughput and time involved in a<br />
process are also of consideration for other processes, Carbios<br />
enzymatic recycling can “easily reach recycling yields of up<br />
to 98 %”, however, when considering the industrialisation of<br />
the process they aim to strike a balance between yield and<br />
speed wanting to limit their process at 16 hours aiming for a<br />
yield of 92 %. Finetuning a process takes time and expertise<br />
and “more isn’t always better” as Frieder Dreisbach from TA<br />
Instruments (New Castle, DE, USA) pointed out talking about<br />
the use of catalysts in advanced recycling processes.<br />
Commenting on the bigger picture in Europe in the<br />
context of plastic waste export bans, Luis Hoffmann from<br />
Sulzer Chemtech (Winterthur, Switzerland) says that the fact<br />
that “plastics have to be processed locally in the future is<br />
an opportunity for the industry”. This opportunity has to be<br />
financed somehow of course so it is maybe not that strange<br />
that ING (Amsterdam, the Netherlands) send Marc Borghans<br />
to talk about how to finance such projects. When asked about<br />
legislation he pointed out that legislative decisions are not<br />
unimportant (e.g. the classification of advanced recycled<br />
materials for recycling quotas) but even if these technologies<br />
won’t be accepted by regulation that would not mean that<br />
banks would not finance them. Perhaps connected to that,<br />
Michael Wiener from DSD – Duales System also pointed out<br />
that “mechanical recycling has still room to improve” and<br />
grow. Another big issue is how to get all the sorted waste<br />
streams to the installations that will recycle them – there is<br />
still a need for a whole (or many) new infrastructure(s). There<br />
is sadly no one-fix-all solution, no silver bullets, or as Joop<br />
Groen representing the Circular Biobased Delta (Bergen op<br />
Zoom, the Netherlands) pointed out, “the best solution is<br />
(always) feedstock specific”. Scale-up, efficiency, location,<br />
and how to pay for all of that are, however, not the only hurdles<br />
to master on the road ahead.<br />
Let’s talk about energy<br />
Especially in more recent times, energy and energy security<br />
has become a huge topic. And in the context of sustainability,<br />
one doesn’t get around to talking about the cousin of<br />
renewable materials – renewable energies. All these projects<br />
and installations are going to need a huge amount of energy<br />
and while Luis pointed out that “resource recovery tends to<br />
be less energy intensive than virgin production” the problem<br />
of even having enough energy remains. And if we want these<br />
processes to be truly sustainable that energy needs to be<br />
renewable, or we are just lying to ourselves saving greenhouse<br />
gas (GHG) emissions left while adding them right.<br />
While talking about energy BioBTX (Groningen, the<br />
Netherlands) deserves an honorary mention, in his<br />
presentation, Tijmen Vries talked about how their process<br />
creates high-quality graphite which is needed for the building<br />
of batteries, which is really cool – albeit a bit too far from the<br />
topic of plastics to focus on in more detail.<br />
The bottom lines & LCAs<br />
At the end of the day, we have two bottom lines<br />
sustainability and costs. Companies were eager to show<br />
how much less energy a process takes or how much GHG<br />
emissions can be reduced, even how much throughput<br />
their machines have or how great their technology is.<br />
Anne-Marie de Moei-Galera from Alfa Laval (Lund, Sweden),<br />
for example, proudly exclaimed that their centrifugal<br />
separation works with 9000 G (as in 9000 times the gravity<br />
of earth) saying that she “heard yesterday (on day 1) about<br />
separation in minutes, we do separation in seconds”.<br />
Which is certainly really impressive (and a quote picked<br />
because of that and not to rain on Alfa Laval’s parade) but<br />
price comparisons with virgin materials were noticeably<br />
missing (or I missed them). Perhaps it is because, as Tom<br />
says, recycled materials and virgin will be on two separate<br />
Networking opportunities at the ARC. (Photo: nova Institut)<br />
14 bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17
Events<br />
markets, yet it is still relevant information to estimate how<br />
much the big players will invest. Companies like Shell are<br />
not really known for their environmental ambition and one<br />
participant even provocatively asked how “Shell can ask us<br />
to take them seriously when they put Shareholder Value on<br />
the same footing as Respecting Nature while just having<br />
posted incredibly high windfall profits with a majority going to<br />
shareholder”. On the other hand, statements like “Chemical<br />
recycling should stay in the hands of those that know<br />
chemistry” (meaning, big oil companies) by Wolfgang Hofer<br />
from OMV Downstream (Vienna, Austria) do hold at least some<br />
water. Whether you like the oil industry or not Wolfgang does<br />
have a point – they know the playing field and they already<br />
have at least some infrastructure in place. If they deserve the<br />
benefit of the doubt to put sustainability and circular economy<br />
ideals before profit is a whole other story, however.<br />
Going back to the framework of sustainability it was also<br />
pointed out by Matthias Stratmann from the nova-institute,<br />
that LCAs focus a lot on GHG emissions but go broader and<br />
assess more potential trade-offs, like water use, energy,<br />
toxicity, etc. And technologies like pyrolysis are currently the<br />
go-to he did also cite a study that showed that there might be<br />
some unintentional bias towards pyrolysis it is a technology<br />
with a higher TRL (technology readiness level) and with<br />
more (and higher quality) data available. Furthermore, LCAs<br />
aren’t necessarily comparable either as they tend to focus<br />
on different aspects despite using similar methodologies<br />
– the bottom line here is, mechanical recycling is better<br />
than pyrolysis which in turn is better than the production<br />
of virgin feedstock.<br />
The role of recycling<br />
The Advanced Recycling Conference touched on plenty<br />
of topics with a broad array of experts and information and<br />
one thing is clear – times are changing. Matthias named<br />
this change quite accurately as he talked about the role of<br />
recycling, how these technologies as a whole are going to<br />
be considered, is recycling still (just) an End-of-Life solution<br />
or will it be considered as a new provider of feedstock, and<br />
thus, value. Only time will tell, but after two days and dozens<br />
of presentations and conversations I can say I learned a lot<br />
but as Joop said in his presentation, “I am still confused but<br />
on a much higher level”.<br />
https://nova-institute.eu/<br />
https://advanced-recycling.eu/<br />
The only conference dealing exclusively with<br />
cellulose fibres – Solutions instead of pollution<br />
Cellulose fibres are bio-based and biodegradable, even in marine-environments,<br />
where their degrading does not cause any microplastic.<br />
250 participants and 30 exhibitors are expected in Cologne to discuss the following topics:<br />
<br />
CELLULOSE<br />
FIBRE<br />
INNOVATION<br />
OF THE YEAR<br />
2023<br />
S P O N S O R E D B Y<br />
I N N O V AT<br />
B Y N O V A -<br />
G<br />
I O N<br />
I G<br />
K A R A S E K<br />
I N S T I T U T E<br />
A W A R D<br />
• Strategies, Policy<br />
Framework of Textiles<br />
and Market Trends<br />
• New Opportunities<br />
for Cellulose Fibres in<br />
Replacing Plastics<br />
• Sustainability and<br />
Environmental Impacts<br />
• Circular Economy and<br />
Recyclability of Fibres<br />
• Alternative Feedstocks<br />
and Supply Chains<br />
• New Technologies for<br />
Pulps, Fibres and Yarns<br />
• New Technologies and<br />
Applications beyond<br />
Textiles<br />
Call for Innovation<br />
Apply for the “Cellulose<br />
Fibre Innovation of the<br />
Year 2023”<br />
Organiser<br />
Award<br />
Sponsor<br />
Sponsors<br />
cellulose-fibres.eu<br />
bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17<br />
15
Project<br />
EU Open Innovation Test Bed<br />
BIOMAC launches open call for nano-enabled,<br />
biobased material solutions<br />
The “European Sustainable BIO-based nanomaterials<br />
Community”, in short BIOMAC, a Horizon 2020 funded<br />
project, is planning the launch of an open, competitive<br />
call for SMEs, large companies, research and development<br />
organisations working in the field of nano-enabled biobased<br />
material (NBM) technologies and solutions. The goal of<br />
this call is to offer a wide range of free services through the<br />
existing Open Innovation Test Bed (OITB). In total, five<br />
applicants will be able to benefit from the call<br />
and take their existing nanotechnologies<br />
and advanced materials from validation<br />
in a laboratory (technology readiness<br />
level TRL 4) to prototypes in<br />
industrial environments (TRL 7).<br />
These five Test Cases will<br />
be granted free access to<br />
physical facilities, capabilities<br />
and services required for the<br />
development, testing and<br />
upscaling of nanotechnology<br />
and advanced materials in<br />
industrial environments.<br />
What is so<br />
special about BIOMAC?<br />
The BIOMAC open innovation test<br />
bed approach to NBM production is<br />
comprehensive. A pilot plant supreme hub<br />
includes seventeen expert partners for<br />
production, from biomass processing to final<br />
biobased polymer product. Three transversal<br />
service hubs cover all complementary services of quality<br />
control, characterization, standardization, modelling,<br />
innovation management, health and safety, regulation,<br />
data management, sustainability assessment, supply<br />
management and circularity.<br />
Why is this call relevant for the<br />
bioplastics community?<br />
After the selection process, five applicants will access<br />
services and facilities provided by the BIOMAC ecosystem<br />
from September 2023 to December 2024. For members of<br />
the bioplastics’ community seeking to improve and scaleup<br />
their product properties with innovative, sustainable<br />
bionanomaterial solutions, this is an unprecedented<br />
opportunity. Lifetimes, UV resistance, barrier functions,<br />
and antimicrobial effects are just some of the properties<br />
which can be addressed and improved. With respect to<br />
bioplastic applications, no limitations apply. Specifically,<br />
the five applicants will have access to the “Pilot Lines” of<br />
The BIOMAC ecosystem.<br />
BIOMAC, which can perform biomass fractionation and<br />
pre-treatment, production of intermediate materials and<br />
nanocomposites, and produce the final products and<br />
formulations. Some examples of the materials that the Pilot<br />
Lines can produce are cellulose, hemicellulose and lignin,<br />
their nanosized equivalents (nanocellulose, nanolignin),<br />
biochar, monomers such as glycols, succinic and lactic acid.<br />
Processes for final product formulation include<br />
but are not limited to reactive extrusion,<br />
additive manufacturing, coating, resin<br />
production, and nanopatterning.<br />
• Who can apply and how?<br />
The BIOMAC OITB will accept<br />
applications from SMEs, mid<br />
– and large-cap companies<br />
as well as from research<br />
organisations based in<br />
European Member States and<br />
EU-associated countries [1],<br />
whose bionanomaterial projects<br />
reach TRL4 to TRL5. The open call<br />
landing page will take applicants<br />
through the straight-forward<br />
process of submitting their proposals,<br />
which will be up to 6 pages long.<br />
• The Open-Call will open in December<br />
<strong>2022</strong> and close in Mid-June 2023.<br />
• The proposals will be submitted online using the<br />
application form available on the BIOMAC Open Call<br />
platform on the project website<br />
A handbook containing information on the call and guiding<br />
users through the application process will be available for<br />
download on the Open Call platform.<br />
Where is BIOMAC heading to?<br />
The long-term goal of BIOMAC is to establish a truly<br />
collaborative ecosystem where technologies and solutions<br />
utilising NBMs will be upscaled and prepared for market<br />
applications. It will constitute a one-stop-shop, accessible<br />
at fair conditions and costs through a single entry point,<br />
represented by the ΙΒΒ Netzwerk in Munich, Germany.<br />
BIOMAC project has received funding from the European<br />
Union’s Horizon 2020 Research and Innovation Programme<br />
under Grant Agreement No. 952941. AT<br />
https://www.biomac-oitb.eu/<br />
[1] https://ec.europa.eu/research/participants/data/ref/h2020/other/<br />
wp/2018-2020/annexes/h2020-wp1820-annex-a-countries-rules_en.pdf<br />
16 bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17
SAVE THE DATE<br />
bio PAC<br />
Business Breakfast @ Interpack<br />
Recycling<br />
Conference on Biobased Packaging<br />
08 – 10 May 2023 – Düsseldorf, Germany<br />
supported by<br />
Media Partner<br />
Organized by<br />
Co-organized by<br />
Packaging is necessary for:<br />
» protection during transport and storage<br />
» prevention of product losses<br />
» increasing shelf life<br />
» sharing product information and marketing<br />
BUT :<br />
Packaging does not necessarily need to be made from petroleum based plastics.<br />
Most packaging have a short life and therefore give rise to large quantities of waste.<br />
Accordingly, it is vital to use the most suitable raw materials and implement good<br />
‘end-of-life’ solutions. Biobased and compostable materials have a key role to play<br />
in this respect.<br />
Biobased packaging<br />
» is packaging made from mother nature‘s gifts.<br />
» can be made from renewable resources or waste streams<br />
» can offer innovative features and beneficial barrier properties<br />
» can help to reduces the depletion of finite fossil resources and CO 2<br />
emissions<br />
» can offer environmental benefits in the end-of-life phase<br />
» offers incredible opportunities.<br />
That‘s why bioplastics MAGAZINE ,in cooperation with Green Serendipity is now<br />
organizing the fifth edition of bio!PAC. This time again as a Business Breakfast<br />
during interpack 2023<br />
Call for Papers now open: Please send your proposal to mt@bioplasticsmagazine.com<br />
www.bio-pac.info<br />
bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17<br />
17
Recycling<br />
Adhesives:<br />
A problem and solution<br />
in a circular economy<br />
Adhesives are compounds that are used to bond<br />
materials and hold them together once their surfaces<br />
come into contact. Their properties allow them to<br />
easily join materials of different natures. This has led to<br />
the development of myriad adhesive products for different<br />
sectors and applications, which is why these materials are of<br />
such indisputable value. But their very benefits sometimes<br />
lead to rejection in a society where sustainability and the<br />
circular economy are increasingly permeating all areas of our<br />
lives. These materials can become an obstacle when trying<br />
to recover components and separate materials to create<br />
pure flows and achieve adequate recycling. In some sectors<br />
such as construction, materials can be joined using other<br />
methods (dry connections), but this is not easy to implement<br />
in all sectors and much less in the packaging sector.<br />
As in other applications, adhesives in the packaging sector<br />
are a fundamental part of most products. Most food is now<br />
packaged in materials made of plastic due to properties<br />
such as lightness, easy transformation, and barrier<br />
properties. However, a single plastic material cannot meet<br />
all the requirements to guarantee proper food preservation.<br />
Therefore, a great deal of plastic packaging is made by<br />
combining different polymers on demand, depending on<br />
the products to be packaged. This is known as multilayer<br />
packaging. Currently, the main problem with these kinds of<br />
packaging is that they are very difficult to recycle because the<br />
polymer layers tend to be immiscible. Multilayer packaging<br />
makes up the greatest proportion of nonrecyclable packaging,<br />
around 20 % of all flexible packaging.<br />
Therefore, in order to increase the recycling rate, new<br />
strategies are required. Tackling this problem based on<br />
packaging design is a commonly used option and involves<br />
replacing heterogeneous multilayer packaging with singlematerial<br />
packaging. However, as mentioned, it is often<br />
not possible to provide the necessary properties for the<br />
proper preservation of some foods and this has a direct<br />
effect on food waste.<br />
Another option would be to join multilayer packaging<br />
materials in such a way that they could be separated again<br />
at the end of their shelf life. The individual components could<br />
then be recycled separately.<br />
It is here where adhesives can provide a solution for<br />
recycling multilayer packaging. As mentioned, the main<br />
function of adhesives is to join, but what would happen if these<br />
same adhesives could also help with separation?<br />
18 bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17
Magnetic<br />
for Plastics<br />
www.plasticker.com<br />
• International Trade<br />
in Raw Materials, Machinery & Products Free of Charge.<br />
• Daily News<br />
from the Industrial Sector and the Plastics Markets.<br />
• Current Market Prices<br />
for Plastics.<br />
• Buyer’s Guide<br />
for Plastics & Additives, Machinery & Equipment, Subcontractors<br />
and Services.<br />
• Job Market<br />
for Specialists and Executive Staff in the Plastics Industry.<br />
Up-to-date • Fast • Professional<br />
Recycling<br />
But adhesives don’t only play an important role in<br />
recycling solutions for packaging. They are also of interest<br />
in compostable packaging solutions, given that not all<br />
packaging is designed to be recycled. Some applications<br />
and packaged foods require compostable solutions. Like<br />
conventional packaging, this packaging can be made of a<br />
mixture of biopolymers, it can be attached to other materials<br />
such as paper and the adhesive can even be on labels. In<br />
these cases, the adhesive used should not compromise the<br />
packaging’s compostability, which means that it should also<br />
be compostable. Companies such as BASF are working on<br />
the development of these adhesives and have launched some<br />
solutions on the market.<br />
In recent years, the study of this type of adhesives, called<br />
reversible adhesives, has generated great interest. These<br />
adhesives can be intrinsically reversible, that is, they are<br />
formulated so that, at the end of their shelf life, an external<br />
stimulus (UV radiation, IR, temperature, pH) produces a<br />
reversible reaction in the adhesive so it loses its binding<br />
function, and the materials are completely separated. Other<br />
types of adhesives can be formulated with additives sensitive<br />
to a specific stimulus (radiation, UV, IR, temperature, pH)<br />
so that, when they are subject to this stimulant, breakage<br />
points are created in the adhesive and the materials separate<br />
more easily. Reversible adhesives are therefore seen as<br />
the perfect solution for recycling multilayer packaging,<br />
but implementation of these solutions requires changes<br />
in current recycling systems and a firm commitment from<br />
recyclers. In recent years, in both Spain and Europe, there<br />
has been special interest in this type of solution due to the<br />
European Circular Economy strategy, which set the goal of<br />
recycling 100 % of European packaging by 2030.<br />
AIMPLAS, the Plastics Technology Centre, is aligned with<br />
the European Circular Economy strategy and its mission<br />
with society is to promote environmental sustainability<br />
and innovative product models that have impact. People at<br />
Aimplas, therefore, work intensely on the development of<br />
effective and environmentally sustainable solutions. One<br />
example of this is the ADHBIO Project, which is funded by<br />
the Valencian Innovation Agency (AVI). Its main goal is to<br />
obtain a hot-melt adhesive with 95 % of renewable content<br />
that provides the same functionality as conventional<br />
nonbiodegradable adhesives of fossil origin. This adhesive<br />
must do two things. It must allow the layers to be separated<br />
because it is removable or peelable, which represents an<br />
advantage when managing multilayer packaging that will<br />
be recycled at its end of life. It must also be possible to<br />
manage the adhesive jointly when both the adhesive and the<br />
packaging are compostable.<br />
Aimplas has also worked on the development of reversible<br />
adhesives for sectors other than packaging, although the<br />
knowledge acquired can be applied to this sector.<br />
/www.aimplas.net<br />
By:<br />
Jezabel Santomé,<br />
Packaging Researcher<br />
AIMPLAS, Plastics Technology Centre<br />
Paterna, Valencia, Spain<br />
bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17<br />
19
From Science & Research<br />
Cobalt-based catalysts for<br />
chemical plastic recycling<br />
The accumulation of plastic waste in the oceans, soil, and<br />
even in our bodies is one of the major pollution issues<br />
of modern times, with over five billion tonnes disposed<br />
of so far. Despite major efforts to recycle plastic products,<br />
actually making use of that motley mix of materials has<br />
remained a challenging issue.<br />
A key problem is that plastics come in so many different<br />
varieties, and chemical processes for breaking them down into<br />
a form that can be reused in some way tend to be very specific<br />
to each type of plastic. Sorting the hodgepodge of waste<br />
material, from soda bottles to detergent jugs to plastic toys,<br />
is impractical at large scale. Today, in many countries much<br />
of the plastic material gathered through recycling programs<br />
ends up in landfills anyway. Surely there’s a better way.<br />
Recycling plastics has been a thorny problem, Román-<br />
Leshkov explains, because the long-chain molecules in<br />
plastics are held together by carbon bonds, which are “very<br />
stable and difficult to break apart”. Existing techniques<br />
for breaking these bonds tend to produce a random mix<br />
of different molecules, which would then require complex<br />
refining methods to separate out into usable specific<br />
compounds. “The problem is”, he says, “there’s no way to<br />
control where in the carbon chain you break the molecule”.<br />
But to the surprise of the researchers, a catalyst made<br />
of a microporous material called a zeolite that contains<br />
cobalt nanoparticles can selectively break down various<br />
plastic polymer molecules and turn more than 80 %<br />
of them into propane.<br />
According to new research from MIT (Cambridge, MA, USA)<br />
and elsewhere, it appears there may indeed be a much better<br />
way. A chemical process using a catalyst based on cobalt has<br />
been found to be very effective at breaking down a variety of<br />
plastics, such as polyethylene (PE) and polypropylene (PP),<br />
the two most widely produced forms of plastic, into a single<br />
product, propane. Propane can then be used for instance as<br />
a feedstock for the production of a wide variety of products<br />
– including new plastics, thus potentially providing at least a<br />
partial closed-loop recycling system.<br />
The finding was recently described in the open-access<br />
journal JACS Au, in a paper [1] by MIT professor of chemical<br />
engineering Yuriy Román-Leshkov, postdoc Guido Zichitella,<br />
and seven others at MIT, the SLAC National Accelerator<br />
Laboratory, and the National Renewable Energy Laboratory.<br />
[1] https://pubs.acs.org/doi/10.1021/jacsau.2c00402<br />
Although zeolites are riddled with tiny pores less than a<br />
nanometer wide (corresponding to the width of the polymer<br />
chains), a logical assumption had been that there would be<br />
little interaction at all between the zeolite and the polymers.<br />
Surprisingly, however, the opposite turned out to be the<br />
case: Not only do the polymer chains enter the pores, but<br />
the synergistic work between cobalt and the acid sites in the<br />
zeolite can break the chain at the same point. That cleavage<br />
site turned out to correspond to chopping off exactly one<br />
propane molecule without generating unwanted methane,<br />
leaving the rest of the longer hydrocarbons ready to undergo<br />
the process, again and again.<br />
“Once you have this one compound, propane, you lessen the<br />
burden on downstream separations”, Román-Leshkov says.<br />
“That’s the essence of why we think this is quite important.<br />
We’re not only breaking the bonds, but we’re generating<br />
A new chemical process<br />
can break down a variety of<br />
plastics into usable propane<br />
– a possible solution to our<br />
inability to effectively recycle<br />
many types of plastic.<br />
Image: Courtesy of the<br />
researchers.<br />
Edited by MIT News.<br />
20 bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17
mainly a single product” that can be used for<br />
many different products and processes.<br />
The materials needed for the process, zeolites<br />
and cobalt, “are both quite cheap” and widely<br />
available, he says, although today most cobalt<br />
comes from troubled areas in the Democratic<br />
Republic of Congo. Some new production is being<br />
developed in Canada, Cuba, and other places.<br />
The other material needed for the process is<br />
hydrogen, which today is mostly produced from<br />
fossil fuels but can easily be made in other ways,<br />
including electrolysis of water using carbon-free<br />
electricity such as solar or wind power.<br />
COMPEO<br />
Leading compounding technology<br />
for heat- and shear-sensitive plastics<br />
From Science & Research<br />
The researchers tested their system on a real<br />
example of mixed recycled plastic, producing<br />
promising results. But more testing will be<br />
needed on a greater variety of mixed waste<br />
streams to determine how much fouling takes<br />
place from various contaminants in the material<br />
– such as inks, glues, and labels attached to the<br />
plastic containers, or other nonplastic materials<br />
that get mixed in with the waste – and how that<br />
affects the long-term stability of the process.<br />
Together with collaborators at NREL (Golden,<br />
CO, USA), the MIT team is also continuing to<br />
study the economics of the system, and analysing<br />
how it can fit into today’s systems for handling<br />
plastic and mixed waste streams. “We don’t have<br />
all the answers yet”, Román-Leshkov says, but<br />
preliminary analysis looks promising. MT<br />
The research team included Amani Ebrahim<br />
and Simone Bare at the SLAC National<br />
Accelerator Laboratory; Jie Zhu, Anna Brenner,<br />
Griffin Drake and Julie Rorrer at MIT; and Greg<br />
Beckham at the National Renewable Energy<br />
Laboratory. The work was supported by the<br />
U.S. Department of Energy (DoE), the Swiss<br />
National Science Foundation, and the DoE’s<br />
Office of Energy Efficiency and Renewable<br />
Energy, Advanced Manufacturing Office (AMO),<br />
and Bioenergy Technologies Office (BETO),<br />
as part of the Bio-Optimized Technologies to<br />
keep Thermoplastics out of Landfills and the<br />
Environment (BOTTLE) Consortium.<br />
Uniquely efficient. Incredibly versatile. Amazingly flexible.<br />
With its new COMPEO Kneader series, BUSS continues<br />
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• Extremely low temperature profile<br />
• Efficient injection of liquid components<br />
• Precise temperature control<br />
• High filler loadings<br />
www.busscorp.com<br />
bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17<br />
21
From Science & Research<br />
Enzymes to boost plastic<br />
sustainability<br />
The power of evolved ancestral enzymes and biotechnology<br />
Plastic pollution has become one of the most pressing<br />
environmental issues, as the rapidly increasing<br />
production of disposable plastic products overwhelms<br />
the world’s ability to deal with them. Global plastic waste<br />
generation more than doubled from 2000 to 2019 to 353<br />
million tonnes. Nearly two-thirds of plastic waste comes<br />
from plastics with lifetimes of under five years, with 40 %<br />
coming from packaging, 12 % from consumer goods and<br />
11 % from clothing and textiles.<br />
To repair the present, building and implementing a more<br />
circular economy is key to sustainable growth and addressing<br />
challenges like climate change, with targeted measures at all<br />
levels of society to address the challenges posed by plastic<br />
pollution. The circular economy also needs optimal waste<br />
management to promote plastic waste efficient recovery<br />
and recycling to avoid further plastic littering, eventually<br />
contaminating our soils and seas.<br />
Initiating the “RevoluZion”<br />
As a holistic solution to plastic pollution, the participants<br />
of the RevoluZion project are developing innovative biobased<br />
formulations, combining advanced enzyme engineering<br />
techniques together with biodegradable plastic resins as a<br />
matrix with programmed biodegradation to conciliate ondemand<br />
biodegradation in different managed (industrial<br />
and home composting) and unmanaged environments (soil,<br />
freshwater, marine water).<br />
The idea of the project is to reduce the typical times for<br />
composting to fasten the industrial treatment of compostable<br />
plastic articles and make it attractive and economically<br />
viable, or to allow compostability in domestic conditions<br />
and/or biodegradability in open environments (water, soil)<br />
of resins exclusively reserved for industrial composting.<br />
The formulations could serve different applications,<br />
for example, to produce coffee capsules or articles for<br />
agriculture. Therefore, the obtained blends of polyesters as<br />
matrix and enzymatic functional additives aspire to contribute<br />
as an integral solution to plastics waste management.<br />
In order to design highly active and robust enzymes for<br />
programmed biodegradation and compostability, RevoLuzion<br />
project is bringing together cutting-edge protein engineering<br />
methods based on directed evolution strategies and<br />
ancestral resurrection.<br />
The transformation processes of plastics through<br />
extrusion and compounding processes usually involve<br />
high temperatures and shear, which can negatively affect<br />
the activity of the enzymes developed. A delicate process<br />
of encapsulation and integration of such enzymes will<br />
be carried out to inhibit any associated degradation from<br />
the enzyme structures during its integration into the<br />
thermoplastic matrix.<br />
The aim of the project is to develop up to three prototypes<br />
of innovative biobased bioplastic materials using the<br />
disclosed advanced enzyme technology for different sectors<br />
of application of the plastic industry:<br />
• Food packaging: to enable home compostability for thick<br />
articles like meat trays and other containers.<br />
• Coffee capsules/pods: to reduce typical industrial/home<br />
composting time down to a third without impairing<br />
shelf-life capacity.<br />
• Agricultural films: to support excellent mechanical<br />
properties aboveground and biodegradation in soil<br />
without leaving residues.<br />
https://revoluzionproject.eu/<br />
Grégory Coué<br />
Technical Manager<br />
Kompuestos<br />
Palau Solità i Plegamans, Spain<br />
The RevoluZion project is part of the Next Generation EU<br />
European Plan. Grant PLEC2021-008188 funded by MCIN/<br />
AEI/ 10.13039/501100011033 and by the “European Union<br />
NextGenerationEU/PRTR”. “The consortium is made up of<br />
Kompuestos as the project leader, together with different topquality<br />
research centres and universities: AITIIP Tecnological<br />
Centre, the University of Granada and 2 research groups<br />
from the Spanish National Research Council (CSIC: CIB and<br />
ICP)”For more information about the project:<br />
AITIIP: https://aitiip.com/<br />
CSIC-CIB: https://www.cib.csic.es/<br />
CSIC-ICP: https://icp.csic.es/<br />
Kompuestos: https://www.kompuestos.com/<br />
University of Granada: https://www.ugr.es/<br />
22 bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17
Steel mill gases transformed<br />
into bioplastic<br />
Recently, a Korea-Spain joint research team recreated<br />
bioplastic from wasted by-products from gas<br />
fermentation from steel mills.<br />
Through joint research with Spain’s Centre for Research<br />
in Agricultural Genomics<br />
(CRAG – Barcelona), a<br />
research team led by<br />
Gyoo Yeol Jung, Dae-yeol<br />
Ye, Jo Hyun Moon, and<br />
Myung Hyun Noh in the<br />
Department of Chemical<br />
Engineering at POSTECH<br />
(Pohang, South Korea)<br />
has developed a<br />
technology to generate<br />
artificial enzymes from<br />
E. coli. The joint research<br />
then succeeded in<br />
mass-producing itaconic<br />
acid, a source material<br />
for bioplastic, from<br />
acetic acid in E. coli.<br />
enzyme can be used in E. coli to produce itaconic acid. With<br />
this technology, it is now possible to build a microbial cell<br />
factory that can easily produce itaconic acid from cheap and<br />
various raw materials.<br />
From Science & Research<br />
Recognized for its<br />
significance, this study<br />
was recently published<br />
in the Editor’s<br />
Highlights section of the<br />
international academic<br />
journal Nature Communications [1].<br />
Comparison of itaconic acid production in the natural metabolic pathway in E. coli and the construction of a<br />
new itaconic acid biosynthesis pathway through the introduction of a new artificial enzyme. The itaconic acid<br />
production increased as a result. (Picture: POSTECH)<br />
Itaconic acid produced by fungi with membrane-enclosed<br />
organelles is used as a raw material for various plastics,<br />
as well as cosmetics and antibacterial agents. Although its<br />
global market value is estimated high at around 130 billion<br />
KRW (USD 91 million) this year, its production and utilization<br />
have been limited due to the complex production process and<br />
high cost of production.<br />
For this reason, studies are being actively conducted to<br />
produce itaconic acid with industrial microorganisms such<br />
as E. coli. Although E. coli can be produced using inexpensive<br />
raw materials and is easy to culture, additional raw materials<br />
or processes were required to produce itaconic acid since it<br />
lacks membrane-enclosed organelles.<br />
This research result is evaluated as a key original<br />
technology for producing itaconic acid from byproducts of gas<br />
fermentation products from steel mills, seaweed, as well as<br />
agricultural and fishery byproducts such as lignocellulosic<br />
biomass. By replacing the raw material from petrochemicals<br />
with biosynthesized itaconic acid, the new technology is<br />
anticipated to contribute to a carbon-neutral society and<br />
significantly expand the itaconic acid market.<br />
This study was supported by the C1 Gas Refinery R&D<br />
Program, the Mid-career Researcher Program, and<br />
the Basic Science Program of the National Research<br />
Foundation of Korea. AT<br />
www.postech.ac.kr/eng<br />
www.cragenomica.es<br />
Using biosynthesis, the joint research team developed an<br />
artificial enzyme to pave the way for E. coli to directly produce<br />
itaconic acid without membrane-enclosed organelles.<br />
The research results showed that the newly developed<br />
[1] Dae-yeol Ye et al, Kinetic compartmentalization by unnatural<br />
reaction for itaconate production, Nature Communications (<strong>2022</strong>).<br />
https://dx.doi.org/10.1038/s41467-022-33033-1<br />
bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17<br />
23
Feedstock<br />
Cyanobacteria 101 – How to get<br />
from wastewater to PHB<br />
PlastoCyan is a project developing an eco-innovative<br />
technology for the production of bioplastics in<br />
cyanobacteria that uses nutrients from municipal<br />
wastewater and wastewater from the dairy industry.<br />
Biodegradable plastics produced by microorganisms<br />
such as polyhydroxyalkanoates (PHA) are among the best<br />
solutions to replace conventional petroleum-based plastics<br />
to protect the environment.<br />
Despite the non-comparable price and productivity with<br />
conventional plastics, scientists are looking for a way<br />
to make them more feasible, economically, ecologically<br />
friendly, and sustainable.<br />
In the production of PHB by bacteria, up to 50 % cost is<br />
precursor substrate material, especially the carbon source.<br />
Most cyanobacteria naturally produce 20 % PHB of their cell<br />
mass. Cyanobacteria cannot<br />
compete with chemotrophic<br />
bacteria in terms of PHB content<br />
or biomass growth rate [1].<br />
However, since cyanobacteria<br />
are photosynthesizing<br />
organisms, they can metabolize<br />
CO 2<br />
. Unlike bacterial PHB<br />
producers, photoautotrophic<br />
cyanobacteria do not require<br />
the addition of substrate and<br />
are not dependent on crops,<br />
making them a more sustainable<br />
alternative production system.<br />
Production of PHB by<br />
cyanobacteria is a complex<br />
phenomenon that needs to<br />
be fully described. (Cyano)<br />
bacteria synthesize PHB under<br />
different stress conditions and<br />
form inclusion bodies in their<br />
cells, which are accumulated as<br />
intracellular energy and reserve<br />
carbon source. Mainly nitrogen<br />
starvation induces so-called<br />
chlorosis, a survival process in<br />
which cyanobacteria degrades<br />
photosynthetic machinery and<br />
accumulate biopolymers such<br />
as glycogen or PHB. Two stages<br />
of cyanobacterial growth are necessary to obtain PHB from<br />
bacteria for the biotechnology industry:<br />
1. growth of biomass in nutrient-rich conditions and<br />
2. accumulation of PHB during nutrient-stress conditions.<br />
Culture of Synechocystis growing in urban wastewater in a<br />
stage of chlorosis with specific orange colour. The thin-layer<br />
raceway pond was placed in a greenhouse with a cultivation<br />
area of 5 m 2 and a working volume of 100 – 600 l, mixing is<br />
provided by a paddle wheel.<br />
The project emphasizes establishing a cyanobacteria<br />
cultivation process where wastewater is used as a substrate<br />
for mixotrophic growth. Wastewater from a municipal<br />
treatment plant and wastewater from dairy products are<br />
tested as potential substrates.<br />
The Plastocyan project joins three institutes – The<br />
Institute of Microbiology of the Czech Academy of Sciences –<br />
Algatech Centre in Třebon, in cooperation with the Technical<br />
University of Vienna and the University of Applied Sciences in<br />
Wels in Upper Austria.<br />
The Institute of Microbiology, a project lead partner, focuses<br />
on growing cyanobacteria on a pilot scale using wastewater<br />
as a source of nutrients. The aim is to develop sustainable<br />
remediation and valorisation of wastewater for a zerocarbon<br />
circular economy.<br />
Bacteria and protozoa are<br />
usually used in secondary<br />
treatment to remove<br />
biodegradable organic matter<br />
by producing biomass. However,<br />
this biomass has no further use<br />
and often ends up in landfills.<br />
Recently, a new idea came up<br />
using specific microorganisms<br />
which can produce valuable<br />
biomass. This would also<br />
address the demands of a<br />
circular economy, resulting in the<br />
bioconversion of waste streams<br />
from dairy industries. When<br />
processing milk, approximately<br />
three litres of cleaning water<br />
are necessary per litre of<br />
milk. Those wastewaters are<br />
excellent substrates containing<br />
a large amount of nitrogen<br />
and phosphorus, the primary<br />
nutrients required for the<br />
growth of cyanobacteria.<br />
Tomáš Grivalský, the lead<br />
project coordinator, says:<br />
“Microalgae, including<br />
cyanobacteria, produce a<br />
fantastic diversity of metabolites.<br />
The main issue is scale-up. They grow very well in a laboratory<br />
under defined conditions, but if you start to grow them in tens<br />
of litres, you will encounter completely new problems, such<br />
as grazers or predators, which can completely devastate<br />
the culture in a matter of hours. When we started a pilotscale<br />
cultivation, we had a similar problem. The culture was<br />
24 bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17
By:<br />
Tomáš Grivalský<br />
Institute of Microbiology, CAS, Centre Algatech,<br />
Třebon, Czech Republic<br />
Julian Kopp<br />
Technical University of Vienna,<br />
Vienna, Austria<br />
attacked overnight by predators. We searched the literature<br />
to find a solution. The only recommendation was to adjust<br />
the pH. During the subsequent cultivation, as soon as the<br />
predators appeared, we changed the pH to highly alkaline,<br />
and the cyanobacteria continued to grow without predators”.<br />
In the project, we use a strain generated by UV mutagenesis<br />
at the Technical University of Vienna with higher PHB<br />
production [2]. The advantage of random mutagenesis is<br />
that it is not subject to the standards for genetically modified<br />
organisms. The strain achieved 37 % PHB cell dry weight<br />
(CDW) under laboratory conditions on a small scale in the<br />
optimal growth substrate, which is more than 20 % higher in<br />
PHB content per cell compared to the wild-type.<br />
From Science & Research<br />
In the PlastoCyan project, the strain was tested in an<br />
outdoor cultivation unit called a thin layer hybrid raceway<br />
pond in a volume of 100 litres using urban wastewater and<br />
high alkaline pH, reaching biomass content of 2 – 2.5 g/L and<br />
23 % PHB per CDW which makes it a promising result.<br />
The eco-friendly approach is still ongoing after wastewater<br />
remediation and cyanobacterial biomass production. The<br />
group led by Oliver Spadiut at Technical University in Vienna<br />
is developing an extraction procedure based on ionic liquids<br />
(ILs). Conventionally PHB extraction is performed with<br />
chloroform; a well-established method referred to in the<br />
literature. However, the project also deals with developing<br />
an ecological and economically friendly alternative of PHB<br />
extraction from biomass using ionic liquids, belonging<br />
to the category of green solvents. The ILs, chosen for this<br />
study were highly corroding, can dissolve biomass, are very<br />
polar (so PHB should not be soluble), and are partially able<br />
to cleave ester bonds. As PHB should not dissolve due to<br />
its high polarity, the IL-biomass mixture can be separated<br />
from the resulting PHB via centrifugation/filtration. However,<br />
the biomass-IL mixture has currently such a high viscosity<br />
that a complete separation from the precipitating PHB is<br />
impossible. Therefore, cosolvents obtaining similar Kamlett<br />
Taft parameters are currently tested to decrease the viscosity.<br />
Once the viscosity issue to separate the dissolved biomass IL<br />
mixture from the PHB pellet is addressed, nothing should<br />
stand in the way of a suitable standard operation procedure<br />
for a green dissolution of PHB in ionic liquids (IL).<br />
The project is also dedicated to generating a cyanobacterial<br />
strain that would be able to process the lactose present in<br />
dairy wastewater. Having such a strain would be fascinating<br />
not only for biotechnologies but also for the scientific<br />
community. However, cyanobacteria can metabolize glucose;<br />
they do not have a system to break down more complex<br />
sugars such as lactose. This is the part where scientists<br />
from the University of Applied Sciences in Wels, Austria, are<br />
modifying the genome to improve the strain. Additionally,<br />
they attempt to enhance the metabolic pathway for PHB<br />
A 30 l annular photobioreactor with with adjustable internal LED<br />
lighting. The culture is mixed with air through tubes located at the<br />
bottom of the photobioreactor. This culture of Synechocystis is<br />
growing in dairy waste.<br />
production. This can lead to more than 60 % PHB per cell<br />
biomass production under nutrient-limited conditions, as<br />
referred by Koch et al [3].<br />
The project PlastoCyan (ATCZ260) is funded by the Interreg<br />
V-A Austria-Czech Republic programme. In <strong>2022</strong>, it was<br />
awarded by the Austrian Federal Ministry of Education,<br />
Science and Research with the “Sustainability award” for<br />
second place in the “Research” category.<br />
www.alga.cz/en/a-1<strong>06</strong>-centre-algatech.html<br />
www.tuwien.at/en/<br />
www.fh-ooe.at/en/<br />
References<br />
[1] B. Drosg, I. Fritz, F. Gattermayr, L. Silvestrini, Photo-autotrophic<br />
production of poly(hydroxyalkanoates) in cyanobacteria, Chem. Biochem.<br />
Eng. Q. 29 (2015) 145–156. https://doi.org/10.15255/CABEQ.2014.2254.<br />
[2] D. Kamravamanesh, T. Kovacs, S. Pflügl, I. Druzhinina, P. Kroll,<br />
M. Lackner, C. Herwig, Increased poly-Β-hydroxybutyrate production<br />
from carbon dioxide in randomly mutated cells of cyanobacterial strain<br />
Synechocystis sp. PCC 6714: Mutant generation and characterization,<br />
Bioresour. Technol. 266 (2018) 34–44. https://doi.org/10.1016/j.<br />
biortech.2018.<strong>06</strong>.057.<br />
[3] M. Koch, J. Bruckmoser, J. Scholl, W. Hauf, B. Rieger, K. 5<br />
Forchhammer, Maximizing PHB content in Synechocystis sp. PCC 2 6803:<br />
development of a new photosynthetic 3 overproduction strain. 4, BioRxiv.<br />
(2020) 2020.10.22.35<strong>06</strong>60. https://doi.org/10.1101/2020.10.22.35<strong>06</strong>60.<br />
bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17<br />
25
Feedstock<br />
World’s largest<br />
CO 2<br />
-to-methanol plant<br />
starts production<br />
The world’s first commercial-scale CO 2<br />
-to-methanol<br />
plant has started production in Anyang,<br />
Henan Province, China.<br />
The cutting-edge facility is the first of its type in the<br />
world to produce methanol – a valuable fuel and chemical<br />
feedstock – at this scale from captured waste carbon<br />
dioxide and hydrogen gases.<br />
The plant’s production process is based on the Emissionsto-Liquids<br />
(ETL) technology developed by Carbon Recycling<br />
International (CRI) and first demonstrated in Iceland. The<br />
new facility can capture 160,000 tonnes of carbon dioxide<br />
emissions a year, which is equivalent to taking more than<br />
60,000 cars off the road. The captured carbon dioxide is then<br />
reacted with the recovered hydrogen in CRI’s proprietary ETL<br />
reactor system with the capacity to produce 110,000 tonnes<br />
of methanol per year.<br />
The successful start-up marks the end of a two-year project<br />
and months-long commissioning phase. Following sign-off by<br />
the CRI’s technical service team, the plant operations are now<br />
in the hands of Shunli, the project company (majority-owned<br />
by the Henan Shuncheng Group – Anyang, Henan, China).<br />
This flagship plant represents the achievement of an<br />
important milestone in the ongoing development of carbon<br />
capture and utilization (CCU) technology as well as the<br />
progression in the industry towards a circular carbon economy.<br />
At the heart of the process is CRI’s bespoke reactor that<br />
uses specialised catalysts to convert the carbon and hydrogen<br />
feed gases into low carbon-intensity methanol. The entire<br />
unit weighs around 84 tonnes or the weight of a fully-loaded<br />
Boeing 737. The reactor is mounted in a dedicated steel<br />
frame and connected to a specialised gas compressor and a<br />
distillation column that is just under 70 metres tall.<br />
The ETL process uses emissions that would have<br />
otherwise been released into the atmosphere, producing<br />
liquid methanol – from carbon dioxide that is recovered<br />
from existing lime production emissions and hydrogen that<br />
is recovered from coke-oven gas. Methanol production and<br />
use have grown rapidly in China in recent years and this new<br />
production method offers an alternative to the traditional<br />
coal-based methanol currently manufactured in China,<br />
reducing greenhouse gas emissions and improving air quality.<br />
Björk Kristjánsdóttir, CEO of CRI, emphasizes the<br />
importance of the plant’s start-up, “We are proud to have<br />
successfully realized this important project and to bring<br />
our environmentally friendly, ETL technology into the global<br />
market. We take great pleasure in being able to offer our proven<br />
technical solution to produce a valuable product directly<br />
from waste streams. This can support large-scale reduction<br />
of CO 2<br />
emissions and help facilitate the energy transition.<br />
With increased demand for such solutions, we look forward<br />
to continuing to make a meaningful impact by deploying the<br />
technology with our current and future partners”.<br />
CRI’s second project in China was announced last year and<br />
is already well on its way. It is expected to come online in the<br />
second half of 2023. AT<br />
www.carbonrecycling.is<br />
26 bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17
R&D solution to tackle plastic<br />
waste for nurseries<br />
Application<br />
Scion (Rotorua, New Zealand) scientists have been<br />
instrumental in developing and testing biodegradable<br />
nursery pots that will help nurseries and Kiwi gardeners<br />
to reduce plastic waste and its impact on the environment.<br />
The biodegradable pots, made from biopolymers and a<br />
biofiller, will offer an alternative to the estimated 350 million<br />
plants in pots produced by New Zealand nurseries each year.<br />
Manufacturing of the pots will scale up after production<br />
processes are finetuned using funding received from the<br />
Government’s Plastics Innovation Fund announced recently<br />
by Environment Minister David Parker. The pots are expected<br />
to be commercially available by September 2023.<br />
The successful prototype, PolBionix, has been four years<br />
in development at Scion as part of a project with commercial<br />
client Wilson and Ross Limited. Director Peter Wilson<br />
engaged the services of Scion’s expert biomaterials and<br />
biodegradable testing team to develop and test a formulation<br />
for a product that meets the requirements of a nursery, last at<br />
least 12 months above ground then, after it’s planted in soil,<br />
continues to biodegrade. The pot then provides fertiliser for<br />
the plant as it breaks down, supporting plant growth.<br />
Polymer technologist Maxime Barbier developed various<br />
formulations in the project’s discovery phase, with product<br />
testing carried out in small batches. Early results were<br />
mixed, however, the team eventually developed a prototype<br />
that showed promising biodegradation properties in 2020.<br />
Scientist and technical lead of Scion’s Biodegradation<br />
Testing Facility, Gerty Gielen, joined the project after the<br />
strong candidate was found. More in-depth analysis was then<br />
done using Scion’s accredited biodegradation testing facility,<br />
the only one of its kind in Australasia.<br />
“Biodegradation is defined as the breakdown of material<br />
into carbon dioxide, water and microbial biomass. That’s<br />
what we were testing for in our facility that mimics typical<br />
conditions for home composting. We found one product<br />
responded very favourably after 12 months”.<br />
Gielen says the results are extraordinary. “People have<br />
explored the idea of creating biodegradable plant pots for<br />
at least 10 years and many companies have given up along<br />
the way. There are so many<br />
formula combinations and<br />
permutations, so to discover a<br />
formula that works feels like<br />
winning the lottery”.<br />
Barbier says the research<br />
is a perfect example of Scion’s<br />
scientific focus on helping<br />
New Zealand transition to<br />
a circular bioeconomy and<br />
be less reliant on products<br />
made from fossil fuel.<br />
“The new product uses biopolymers made from sustainably<br />
grown sugarcane, cassava or corn. We combine that with a<br />
biofiller of waste organic matter. Diverting that waste into a<br />
product like this adds value in the manufacturing process,<br />
which is the circular bioeconomy in action. Importantly, the<br />
end result is products that can reduce plastic pollution in<br />
New Zealand and carbon emissions”.<br />
Scion’s scientific discovery during the testing phase has<br />
resulted in the filing of two international patents.<br />
Wilson handles the commercialisation of the PolBionixtrademarked<br />
product, which can be produced using existing<br />
plastic injection moulding processes. The product can also be<br />
manufactured with thermoforming and film-blown processes.<br />
The biodegradable pots are currently being tested in<br />
three commercial nurseries. Auckland City Council has<br />
also trialled the planting of 100 PolBionix pots in Waitawa<br />
Regional Park. A further 100 pots were planted in August<br />
at Anchorage Park School as part of Auckland’s Eastern<br />
Busway Infrastructure project.<br />
In addition to significant private investment, funding<br />
support over the past four years of research has come<br />
from Callaghan Innovation (Lower Hutt, New Zealand),<br />
Auckland Council’s Waste Minimisation Fund and the<br />
Ministry for Primary Industries through its Sustainable Food<br />
and Fibre Futures fund.<br />
Wilson is excited about the opportunities ahead for<br />
the product and its widespread adoption by nurseries,<br />
both for home gardeners and planners of large-scale<br />
infrastructure and environmental restoration projects,<br />
especially near waterways.<br />
“Raw material costs for PolBionix are higher than for<br />
traditional fossil-based plastic pots, so PolBionix pots will<br />
be more expensive. However, there are costs saved by not<br />
having to add fertiliser, or face charges for disposing of<br />
the traditional pots in landfill. Any recycled pots currently<br />
need cleaning which adds a cost to nurseries. Planting<br />
should also be quicker, so there’s reduced labour costs for<br />
large-scale projects too”.<br />
Long-term, Wilson is keen to explore other applications<br />
for the product across<br />
agriculture and horticulture.<br />
“The problem of plastic<br />
pollution we face in New<br />
Zealand and, indeed, the<br />
world is significant. This<br />
project demonstrates Scion’s<br />
capability in helping solve<br />
these challenges. Their input<br />
has been invaluable to the<br />
success of this project”. AT<br />
www.wilsonandross.com<br />
www.scionresearch.com<br />
bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17<br />
27
Applications<br />
First stroller portfolio made<br />
with biobased materials<br />
Bugaboo (Amsterdam, the Netherlands), DSM<br />
Engineering Materials (Emmen, the Netherlands),<br />
Fibrant (Urmond, the Netherlands) and Neste<br />
(headquartered in Espoo, Finland) recently announced that<br />
their cross-value chain partnership has successfully enabled<br />
the launch of an entire Bugaboo stroller portfolio made with<br />
biobased materials. Specifically, the majority of the strollers’<br />
plastic parts are made using DSM Engineering Materials’<br />
Akulon ® 100 % biobased B-MB polyamide 6 (PA6), which in<br />
turn is made using biobased feedstock from both Fibrant and<br />
Neste. DSM Engineering Materials uses a mass-balancing<br />
approach with renewable waste and residue raw material to<br />
enable a ~75 % PA6 carbon footprint reduction compared to<br />
conventional PA6 and up to 24 % of the entire stroller.<br />
Earlier in <strong>2022</strong>, Bugaboo announced ambitious targets to<br />
achieve net-zero carbon dioxide (CO 2<br />
) emissions by 2035.<br />
As most of Bugaboo’s impact derives from its Scope 3<br />
emissions, a transition toward lower fossil carbon materials<br />
is a key element of the company’s environmental, social,<br />
and governance (ESG) strategy. This aligns closely with the<br />
ambitions of the other partners: DSM Engineering Materials’<br />
ongoing ambition of a full alternative portfolio of biobased<br />
and circular solutions, helping to defossilise the economy as<br />
part of its SimplyCircular initiative, Fibrant’s commitment<br />
to make the entire value chain more sustainable and Neste’s<br />
offering of Neste RE feedstock for polymers and chemicals.<br />
While conventional Akulon PA6 is already an excellentin-class<br />
for carbon footprint, switching to Akulon 100 %<br />
biobased B-MB PA6 offers a significant carbon footprint<br />
reduction compared to conventional PA6 and helps to further<br />
de-fossilize the value chain. Used in the entire stroller<br />
line, the new material was developed by DSM Engineering<br />
Materials in collaboration with its partners Fibrant and<br />
Neste. Specifically, Neste provided renewable Neste RE, a<br />
feedstock for polymers made 100 % from biobased materials<br />
such as waste and residues, which was used to replace fossil<br />
feedstock in the value chain. DSM Engineering Materials,<br />
Fibrant, and Neste are all ISCC-PLUS certified.<br />
With identical mechanical performance and characteristics<br />
to conventional Akulon grades, this mass-balanced biobased<br />
Akulon PA6 offers the quality and durability necessary to<br />
comply with Bugaboo’s strict safety standards, making it a<br />
drop-in substitution while enabling a CO 2<br />
reduction of up to<br />
24 % per stroller in line with the company’s ambitious ESG<br />
targets. This first line of strollers will be gradually available<br />
online and in stores worldwide in the coming period. In<br />
addition, over the course of 2023, Bugaboo will transition its<br />
entire stroller portfolio to production with biobased materials.<br />
Bugaboo Donkey stroller in action. Photo: Bugaboo.<br />
Adriaan Thiery, CEO at Bugaboo, comments: “Tackling the<br />
imminent climate crisis and all its consequences requires<br />
companies to take responsibility now – but no company<br />
can achieve a circular economy alone. By partnering<br />
along the value chain, we can benefit from innovative lowcarbon<br />
emission solutions like biobased PA6, which enable<br />
companies like Bugaboo to achieve our ESG goals, stick to<br />
our Paris Agreement targets, and move toward a circular,<br />
low-carbon economy”.<br />
Roeland Polet, President DSM Engineering Materials,<br />
says: “As Bugaboo becomes one of the earliest pioneers of<br />
biobased PA6, we’re very proud that our collaboration with<br />
Fibrant and Neste has produced such an innovative material.<br />
Collaboration remains key as we work toward the sustainable<br />
economy that consumers know we need, and sustainable<br />
circular solutions like our biobased PA6 are practical ways<br />
for our partners to get ahead by realising their environmental<br />
ambitions while making positive impacts at scale. We’re<br />
looking forward to supporting many more of our partners<br />
as they follow Bugaboo’s example and lead the way toward a<br />
more sustainable society”.<br />
Martijn Amory, CEO Fibrant, says: “Acting now is at the<br />
core of Fibrants’ commitment to climate neutrality. We are<br />
proud that by applying our EcoLactam ® Bio in this crossvalue-chain<br />
collaboration, we are enabling a significant and<br />
excellent-in-class carbon footprint reduction. This confirms<br />
our view that innovation and partnership lead the way to a<br />
sustainable future”.<br />
Mercedes Alonso, Executive Vice President at Neste<br />
Renewable Polymers and Chemicals: “The cooperation with<br />
Bugaboo, DSM and Fibrant shows what joint efforts can<br />
achieve in our industry: a high quality, yet more sustainable<br />
product leading to significant reductions in our industry’s<br />
dependence on fossil resources. It shows once more that<br />
where there is a will to cooperate, there is change and it also<br />
is another example that change is possible in all kinds of<br />
industries and applications: Industry-wise, there are no limits<br />
when it comes to making polymers more sustainable”. MT<br />
www.bugaboo.com<br />
www.dsm.com<br />
| www.neste.com<br />
| www.fibrant52.com<br />
28 bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17
Cove PHA bottles hit the market<br />
Cove, the California-based material innovation company,<br />
recently announced its partnership with Erewhon, the<br />
Los Angeles premium organic grocer, making it the first<br />
retailer of Cove’s fully biodegradable water bottles. Cove’s<br />
water bottles will be available at Erewhon stores throughout<br />
Los Angeles, as well as online at cove.co. Cove will announce<br />
new retail partners in the coming months as they scale up<br />
manufacturing at their production facility in Los Angeles.<br />
“Cove entering retail is a significant milestone for the<br />
company and it was important for us to find a mission-aligned<br />
retail partner to debut Cove. We’ve found that in Erewhon and<br />
are excited to take a big step forward in our mission to create<br />
a sustainable material world”, said Alex Totterman, Founder<br />
and CEO of Cove. “Erewhon will also offer a valuable end-oflife<br />
option for our customers by allowing them to deposit their<br />
used Cove bottles into their bins for compostables, which will<br />
then be routed to a local compost operation for biological<br />
recycling”, said Totterman.<br />
“Erewhon has celebrated the amazing benefits of naturally<br />
grown foods and the importance of preserving the earth for<br />
more than 50 years and continues to lead the way in conscious<br />
consumption today”, said Vito Antoci, Executive Vice President<br />
of Erewhon Markets. “When we were introduced to Cove,<br />
we were incredibly excited to be part of this innovative and<br />
potentially world-changing moment for CPG – the world’s<br />
first fully biodegradable water bottle is something we are very<br />
proud to be launching at Erewhon”.<br />
In spring 2021 Cove had announced an exclusive<br />
partnership deal with RWDC Industries (bM reported in<br />
issue 02/2021). RWDC, based in Athens, Georgia, USA and<br />
Singapore, now supplies its proprietary PHA to produce<br />
Cove’s water bottles. RWDC Industries uses plant-based oils,<br />
including post-consumer or used cooking oils, to produce<br />
PHA, which it has branded Solon . The biotech company<br />
combines deep expertise in PHA properties and applications<br />
with the engineering know-how to reach a cost-effective<br />
industrial scale. RWDC – the only PHA supplier of Cove’s<br />
that the startup would name – adds secret ingredients to<br />
its concoction, but Blake Lindsey, the company’s chief<br />
commercial officer, said that there’s nothing synthetic<br />
involved, according to Bloomberg.<br />
“We are thrilled to be working with the Cove team to make<br />
PHA-based water bottles a reality. In a world where over<br />
one million plastic bottles are purchased per minute, our<br />
collaboration is an important step toward providing materials<br />
that enable healthier options for people and the environment”,<br />
said Daniel Carraway, co-founder and CEO of RWDC.<br />
The PHA in Cove’s bottles and caps is certified biodegradable<br />
by TÜV Austria in marine, soil, and freshwater environments,<br />
as well as in industrial and home compost. Cove bottles and<br />
caps will compost in industrial settings within 90 days. MT<br />
Info<br />
See a video-clip at:<br />
https://www.youtube.com/<br />
watch?v=Fx-2iusi0j4<br />
Applications<br />
www.drinkcove.com | www.rwdc-industries.com<br />
bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17<br />
29
Applications<br />
Work and relax in<br />
an Organic Shell<br />
N<br />
uez Lounge Bio ® is a beautiful and comfortable<br />
armchair that respects the environment. It was<br />
designed by Patricia Urquiola (Milan, Italy) for<br />
the international brand Andreu World (Valencia, Spain). The<br />
unique furniture is made using IamNature ® , a new generation<br />
of biobased PHA material.<br />
In its robust casing one sits as if wrapped in the soft felt<br />
of a cape and protected as is the kernel of a walnut. With<br />
an unmistakable material texture, the natural feeling of<br />
Nuez Lounge Bio arises from the harmonious simplicity of<br />
lines and volumes, and the choice of ethical materials that<br />
are no less aesthetic.<br />
Responsible design and manufacturing are key principles<br />
in Patricia Urquiola’s design, that at its heart is an armchair<br />
designed to reduce the associated environmental impact to<br />
a minimum along with giving the maximum to the user in<br />
terms of comfort and beauty. Paper, walnut, PET, PHA: the<br />
formal idea at the centre of Nuez Lounge Bio is the gesture of<br />
folding paper, the leitmotif of the Nuez armchair designed by<br />
Urquiola, of which this lounge model is the natural, literally<br />
and figuratively, continuation.<br />
“The backrest folds to create a large ripple to form the<br />
seat in soft and continuous curves, simple and beautiful”,<br />
says Patricia. “Nuez means walnut in Spanish: the rough<br />
ribbed surface of the shell is shot in the undulating texture<br />
of the body. In this project, we have adopted an extremely<br />
contemporary approach, inspired by the flexibility and<br />
mutability of spaces dedicated to smart working. We did this”,<br />
she continues, “by designing an office chair as comfortable<br />
as a lounge chair, suitable for a ‘soft office’ created in a home<br />
environment, or for a workstation”.<br />
For Patricia it is also important to use natural and circular<br />
materials. “Today”, Patricia goes on, “a designer must pay<br />
attention to the durability of the product design, we must<br />
interpret and use the materials in a better way than in the<br />
past, always keeping in mind the principles of circularity and<br />
including the end of life of the object in the design process:<br />
for example, making sure it is easy to disassemble and study<br />
the possibilities of the reuse of all components. My work with<br />
Andreu World and with many other customers is based on<br />
these issues. In the case of Nuez Lounge Bio, the choice of a<br />
biopolymer was a prerequisite. Our intention since the initial<br />
briefing was to make an armchair sustainable in all respects:<br />
we have never taken into consideration the idea of using a<br />
traditional plastic material.<br />
Born to be green<br />
The upholstery of Nuez Lounge Bio by Andreu World is made<br />
with the developed Circular One ® fabric by Andreu World<br />
which is made entirely from recycled PET bottles and textile<br />
waste. The covers come from 100 % recycled padding and are<br />
recyclable as the absence of glues makes it easier to replace<br />
when the need or the desire suggests it. All components are<br />
designed to be disassembled and / or repaired to ensure a<br />
long life for the chair of use. The central base in ash wood is<br />
FSC ® 100 % certified.<br />
The decisive trump in terms of sustainability, however,<br />
even the most innovative aspect of this soft office armchair<br />
is represented by the shell; probably the first application of a<br />
bioplastic material in a structural and aesthetic component of<br />
large dimensions in the furniture industry. For Andreu World<br />
its realization was a stimulating challenge that appeared<br />
right from the start.<br />
The shell of the armchair is made entirely with Iam Nature,<br />
a special grade of PHA. “Maip has in recent years mainly<br />
dedicated itself to the study of compounds based on PHA,<br />
which we describe as the sleeping giant, the only biopolymer<br />
in the world absolutely of natural origin capable of degrading<br />
in any environment, controlled and uncontrolled”, as Eligio<br />
Martini, CEO of MAIP told bioplastics MAGAZINE.<br />
The compound used is based on a special PHBH and<br />
contains natural fillers as well as additives of vegetable<br />
and/or organic nature. In this case, the PHA is obtained<br />
from the bacterial fermentation of sugar processing waste.<br />
The compound meets the needs of Andreu World for a<br />
material with very high dimensional stability, as well as<br />
mechanical strength, thermal resistance, colour stability,<br />
and hardness, while also offering the possibility of highly<br />
precise surface texture reproduction, so as to make it<br />
possible to avoid painting.<br />
Circularity in the team<br />
The bioplastic material was developed by Andreu World<br />
in collaboration with the Maip Group (Settimo Torinese,<br />
Italy). The PHBH-based compound had already been used<br />
before, but not yet on a wide scale and its use in an industrial<br />
product of significant dimensions (the armchair measures<br />
80.5 x 86 x 102 cm in height, including the 43.5 cm high fourstar<br />
swivel base) required considerable effort in terms of<br />
research and development.<br />
This article is based on an Italian article previously published in Plastix (Italy).<br />
30 bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17
Applications<br />
“All components are conceived for<br />
easy disassembly “, emphasizes<br />
the designer Patricia Urquiola. “The<br />
coated part it’s completely removable<br />
from the body, which it is attached<br />
to with a mechanical solution, which<br />
eliminates the use of glue“.<br />
The Nuez armchair BIO lounge,<br />
ergonomic and luxuriously welcoming,<br />
marries the needs for smart working,<br />
in whose times and spaces of work<br />
and relaxation are fluid, with an<br />
interconnected mutability that is<br />
required for furnishings.<br />
The shell is printed with<br />
biothermopolymer or IamNature bio<br />
thermopolymer by Maip, obtained<br />
from the fermentation of waste of<br />
sugar processing, enriched from<br />
reinforcing fillers and original<br />
vegetable and / or organic additives.<br />
“The moulded component has a weight of 12.5 kg and is<br />
moulded on a 25,000 kN machine. Cycle time is just over<br />
a minute, despite the thickness of the component in some<br />
places being more than 10 mm”, Eligio continued<br />
“Experimenting with thermoplastics implies many<br />
technological challenges and not just a few critical issues.<br />
Andreu World worked closely together with Maip and with the<br />
manufacturer of the mould for about two years, formulating<br />
various compounds that have been tested by the Turin<br />
company through a further selection process in which the<br />
materials were subjected to printing tests, to solve every<br />
possible problem in the manufacturing process. The material<br />
had to satisfy multiple requirements: excellent dimensional<br />
stability, mechanical strength and thermal, lasting colour<br />
(it is produced in four colours), stiffness, and a high aesthetic<br />
quality surface finish that allows us to eliminate the varnish.<br />
The final formulation, based on PHA reinforced and modified<br />
on impact, has outlined all the specifications required for the<br />
approval of the sessions. In addition, all of their products are<br />
guaranteed for a lifetime of use of at least ten years; they<br />
must therefore undergo very rigorous quality tests. Obtaining<br />
this result with a new material,” concludes Andreu World,<br />
“makes us very proud”. MT<br />
www.maipsrl.com<br />
www.andreuworld.com<br />
www.patriciaurquiola.com<br />
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bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17<br />
31
Applications<br />
Bacteria help make music<br />
more sustainable<br />
W<br />
aving ‘Bye Bye’ to vinyl: Bye Bye Plastic &<br />
Evolution Music team up to change the fate of<br />
the music industry and launch the world’s first<br />
bacteria-made vinyl record<br />
The plastic problem becomes a bigger issue every single<br />
day. And with that come more solutions; like the very first<br />
vinyl record made entirely free of fossil-based plastic, which<br />
could forever change the music industry.<br />
Vinyl is experiencing a resurgence in popularity, but<br />
many people are unaware of the environmental impact of<br />
traditional vinyl production. Bye Bye Plastic (Amsterdam,<br />
the Netherlands) & Evolution Music (Brighton, UK) via<br />
BLOND:ISH’s Abracadabra Records is innovating the music<br />
industry by producing entirely PVC free vinyl records.<br />
Pioneering Evolution Music’s new technology, the upcoming<br />
record will be the first-ever PHA record made by bacteria.<br />
This petroleum-free innovation scores double, morphing ecoconscious<br />
lyrics that make both audiophiles and fish happy!<br />
An eclectic mix of galvanising<br />
artistry, the PHA record is<br />
mainly underpinned by one<br />
striking force: the desire to<br />
eliminate single-use plastic<br />
from the music industry.<br />
Why the switch to PHA?<br />
As seductive as the<br />
temptation may be to slide<br />
a classic PVC disc from its<br />
glossy sleeve and get lost<br />
in its heady frequencies,<br />
archaic production<br />
techniques ensure<br />
that traditional<br />
vinyl pressings are<br />
responsible for 12<br />
times the greenhouse<br />
gas emissions of other<br />
physical music media.<br />
Evolution Music has spent the last four years working<br />
on R&D to identify non-toxic natural solutions for the<br />
music industry. Their first project focused on a plant-based<br />
biopolymer to create the world’s first Evo-Vinyl made from<br />
PLA. Following the launch of EM’s original plant-based disc<br />
via Music Declares Emergency in July <strong>2022</strong>, Bye Bye Plastic<br />
have now joined with Evolution Music to take the research<br />
forward with the next iteration of polymer development.<br />
Evolution Music’s R&D into bioplastics has ensured<br />
scalability, as these utilise the same manufacturing<br />
infrastructure used for traditional vinyl pressings. This<br />
means that any pressing plant can adopt this new material in<br />
the future. Not only is it a low-touch adoption for them, but the<br />
new materials also prove energy-efficient! Evolution Music<br />
has seen their product create energy savings estimated at<br />
about 10 – 15 % if a plant is to make a complete switch to<br />
a fossil fuel-free PLA or PHA compound. The rewards are<br />
stacking up in favour of these exciting non-PVC alternatives.<br />
#PlasticFreeParty’s finest<br />
Uniting a powerful collective of artists sick of seeing<br />
plastic on their dance floors, Parisian duo Chambord<br />
curated #PlasticFreeParty to life, mixing a visionary blend<br />
of artistic passion for the planet with a drive to deliver<br />
astounding results. Featuring tracks from 14 environmental<br />
tastemakers, the album is a glimmer of a greener future in the<br />
electronic dance scene. Uniting eco-minded thrill-seekers<br />
sonically and lyrically, #PlasticFreeParty packs a punch.<br />
Co-founder of Bye Bye Plastic, Camille Guitteau, shares<br />
this is just the start of a green revolution. “This is a HUGE<br />
milestone, not just for us as a collective, but for the entire<br />
vinyl industry. We’re helping our industry and the planet<br />
evolve in the right direction”.<br />
“I Give Freedom is a track that I<br />
started with my friend and<br />
collaborator, Millad. The<br />
song speaks to the ability<br />
we all have to inspire<br />
change in ourselves<br />
and the world around<br />
us. The freedom<br />
to choose what we<br />
leave behind, and<br />
what impact we<br />
have on the earth”,<br />
says artist Shiba San.<br />
Environmental<br />
significance aside,<br />
industry innovators<br />
have been left with<br />
an artistic dilemma:<br />
what do you call a vinyl that isn’t<br />
made of vinyl at all? From Earth-disc to ’non-vinyl’, the name<br />
debate for this entirely eco-based material is one thing: but<br />
needless to say, the rebrand to plastic-free records might not<br />
be so far in the future!<br />
You can now hold a piece of history in your hand, & preorder<br />
the very limited edition version (see link below to<br />
Abracadabrarecords/Bandcamp). All proceeds from the<br />
release will support Bye Bye Plastic Foundation as they move<br />
one step closer to eliminating single-use, fossil-fuel plastics<br />
from the music industry. MT<br />
https://evolution-music.co.uk<br />
www.byebyeplastic.life<br />
https://abracadabrarecords.bandcamp.com/album/plasticfreeparty<br />
32 bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17
BOOK STORE<br />
New<br />
Edition<br />
2020<br />
NEW NEW<br />
NEW<br />
This book, created and published by Polymedia<br />
Publisher – maker of bioplastics MAGAZINE, is available in<br />
English and German (now in the third, revised edition),<br />
and brand new also in Chinese, French, and Spanish.<br />
Intended to offer a rapid and uncomplicated introduction<br />
to the subject of bioplastics, this book is aimed at all<br />
interested readers, in particular those who have not yet<br />
had the opportunity to dig deeply into the subject, such<br />
as students or those just joining this industry, as well<br />
as lay readers. It gives an introduction to plastics and<br />
bioplastics, explains which renewable resources can be<br />
used to produce bioplastics, what types of bioplastics<br />
exist, and which ones are already on the market. Further<br />
aspects, such as market development, the agricultural<br />
land required, and waste disposal, are also examined.<br />
The book is complemented by a comprehensive<br />
literature list and a guide to sources of additional<br />
information on the Internet.<br />
The author Michael Thielen is the publisher of<br />
bioplastics MAGAZINE.<br />
He is a qualified mechanical design engineer<br />
with a PhD degree in plastics technology from<br />
the RWTH University in Aachen, Germany. He<br />
has written several books on the subject of<br />
bioplastics and blow-moulding technology<br />
and disseminated his knowledge of plastics<br />
in numerous presentations, seminars, guest<br />
lectures, and teaching assignments.<br />
New<br />
Edition<br />
2020<br />
ORDER<br />
NOW<br />
www.bioplasticsmagazine.com/en/books<br />
email: books@bioplasticsmagazine.com<br />
phone: +49 2161 6884463 33<br />
bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17
K’<strong>2022</strong> Review<br />
K <strong>2022</strong>, the innovation driver for the global plastics and rubber<br />
industry showed a multitude of concrete solutions, machines,<br />
and products for the transformation towards a circular economy<br />
The joy of the plastics and rubber industry at finally being<br />
able to exchange ideas in person on a global level again after<br />
three years characterised K <strong>2022</strong> Düsseldorf and ensured<br />
an excellent mood among the 3,037 exhibitors who again<br />
unanimously underscored the necessity of having operational<br />
circular economies along the complete material chain and to this<br />
end already presented numerous concrete solutions. 176,000<br />
trade visitors from all continents travelled to their most relevant<br />
sectoral event in Düsseldorf.<br />
“Especially now in turbulent times and where the plastics<br />
industry is undergoing a transformation towards the circular<br />
economy K <strong>2022</strong> was the ideal place to jointly and actively chart<br />
the course for the future”, said Ulrich Reifenhäuser, Chairman<br />
of the Exhibitor Advisory Board at K <strong>2022</strong>.<br />
And certainly, bioplastics and plastics made from CO 2<br />
or advanced recycling played an ever increasing role at the<br />
mega-event. By far more than 200 companies were listed in<br />
the official catalogue with the keyword bioplastic. Our joint<br />
booth with European Bioplastics was constantly crowded<br />
with visitors interested in sustainable solutions to get away<br />
from fossil resources.<br />
Show<br />
Review<br />
The 5 th Bioplastics Business Breakfast organized by<br />
bioplastics MAGAZINE again attracted more than 125 attendees<br />
from 27 countries around the globe. And for those attendees<br />
that could not travel to Düsseldorf, the hybrid format offered<br />
a solution to participate remotely. Video recordings are still<br />
available. Just contact the editor.<br />
This year’s K has again exceeded the organizers’ expectations<br />
and was able to generate key impetus for sustainable governance<br />
and new business models.AT/MT<br />
(Foto: Messe Düsseldorf / Constanze Tillmann)<br />
Westlake Vinnolit<br />
Westlake Vinnolit (Ismaning, Germany) continues to<br />
expand its lower-carbon GreenVin ® product line: Effective<br />
immediately, the company also offers GreenVin bio-attributed<br />
PVC based on renewable ethylene from e.g. used cooking oil.<br />
Westlake Vinnolit’s lower-carbon GreenVin product line<br />
continues to expand: in addition to GreenVin PVC, with<br />
approximately 25 % CO 2<br />
savings through the use of renewable<br />
electricity (Guarantees of Origin with quality label) in the<br />
Westlake Vinnolit production chain, GreenVin bio-attributed<br />
PVC is now also available. GreenVin bio-attributed PVC<br />
is produced with renewable electricity and ISCC PLUScertified<br />
renewable ethylene from biomass. The CO 2<br />
savings<br />
of GreenVin bio-attributed PVC is about 90 %, compared to<br />
conventionally produced Vinnolit PVC.<br />
“With GreenVin bio-attributed PVC, we rely on non-food<br />
biomass (second generation), such as plant residues and<br />
waste materials, which does not compete with the food<br />
chain”, said Karl-Martin Schellerer, Managing Director.<br />
“Westlake Vinnolit sources the renewable ethylene from<br />
OMV and other partners, replacing fossil ethylene in PVC<br />
production. GreenVin bio-attributed PVC is both ISCC PLUS<br />
and REDcert2 certified, using the mass balance approach”.<br />
www.westlake.com<br />
34 bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17
Avient<br />
Avient (Avon Lake, OH, USA, formerly PolyOne) exhibited its latest innovations and initiatives for the plastics industry as part<br />
of its drive toward creating sustainable and specialized material solutions. This includes offering lower-carbon alternatives to<br />
thermoplastic elastomers (TPEs) without sacrificing performance, expanding their portfolios to include the use of bio-renewable<br />
feedstock and post-industrial or post-consumer recycled (PCR) content, and introducing new materials and services focused on<br />
meeting specific customer needs while helping to advance a circular economy.<br />
New launches by Avient include New Maxxam REC, Maxxam BIO, and Nymax BIO grades, an expanded portfolio of recycled<br />
and biobased polyolefin and polyamide formulations now manufactured in Europe. These grades can offer a more sustainable<br />
alternative to traditional grades while achieving equivalent performance in many applications and industries, including<br />
transportation, industrial, consumer, electrical and electronic, and building and construction.<br />
TheSound Ultra-Low Carbon Footprint TPEs offer an industry-first<br />
cradle-to-gate negative, neutral, or near-zero product carbon footprint<br />
(PCF) while delivering comparable performance to traditional TPEs.<br />
Among other things Avient also announced customer success<br />
collaboration with L’Oréal and a joint study with Borealis using<br />
Avient’s Post-Consumer Recycled (PCR) Colour Prediction Service:<br />
A digital service using sophisticated technology to illustrate the colour<br />
possibilities or limitations of certain types of PCR. This can improve the<br />
customer experience of working with PCR content for materials used in<br />
packaging by offering options that can create global colour consistency,<br />
improved quality, and greater circularity.<br />
www.avient.com<br />
K’<strong>2022</strong> Review<br />
DSM<br />
DSM Engineering Materials (Geleen, the Netherlands)<br />
showcased its recent innovations in circularity, sustainable<br />
mobility, and digitalization that are driving transformation<br />
and empowering customers across automotive, electric,<br />
electronics, and consumer goods.<br />
Akulon ® RePurposed is a high-performance polymer (PA6,<br />
PA66) made from recycled fishing nets collected from the<br />
Indian Ocean and is used by Samsung in key components<br />
across its Galaxy S22 and Galaxy Tab S8 series in an industryfirst<br />
smartphone application. It is also at the centre of DSM’s<br />
successful partnership with Schneider Electric for its Merten<br />
range of sustainable home socket and switch solutions,<br />
and with Ford Motor Company in the Ford Bronco Sport –<br />
recognized by Ford as the first of many potential applications<br />
in a major vehicle platform.<br />
Several biobased mass-balanced polymers unlock a huge<br />
range of more sustainable applications across demanding<br />
consumer products, automotive and sports. Ranging from 75 %<br />
to 100 % biobased mass-balanced content, solutions include<br />
Akulon PA6 B-MB line, specific grades in the Arnitel ® TPC<br />
B-MB family, and an industry-first biobased mass-balanced<br />
high-temperature polyamide PA46 as an exciting addition to<br />
the flagship Stanyl ® brand.<br />
Stanyl B-MB (Biobased Mass Balanced), with up to 100 %<br />
bio-attributed content enables DSM Engineering Materials to<br />
halve the carbon footprint of this product line and, in turn, of<br />
the Stanyl B-MB-based products of its customers. Launched<br />
in June, this 100 % bio-attributed high-temperature polyamide<br />
underlines the business’s ongoing commitment to helping<br />
customers fulfil their sustainability ambitions by making<br />
planet-positive choices and supporting the transition to a<br />
circular and biobased economy.<br />
www.dsm.com<br />
TotalEnergies<br />
During K <strong>2022</strong> TotalEnergies announced the launch<br />
of its new product range RE:clic for its low-carbon<br />
polymers that contribute to addressing the challenges<br />
of the circular economy.<br />
The RE:use polymers range contains recycled plastic<br />
obtained through a mechanical recycling process.<br />
They are derived from post-consumer and postindustrial<br />
plastic wastes.<br />
The RE:build polymers are produced through an<br />
advanced recycling process that converts hard-torecycle<br />
plastic waste into circular feedstock. The recycled<br />
content of the resulting polymers is tracked throughout<br />
the production process thanks to the ISCC PLUS<br />
certification. These polymers exhibit identical properties<br />
to virgin polymers and are therefore suitable for highend,<br />
demanding applications, including food contact.<br />
The RE:newable polymers are derived from biobased<br />
products. Produced from renewable feedstocks certified<br />
under ISCC PLUS, these polymers substantially reduce<br />
the carbon footprint of finished products and retain<br />
virgin-like properties.<br />
“This announcement marks yet another step forward<br />
in TotalEnergies’ development of a circular economy<br />
for plastics and is fully aligned with the Company’s<br />
ambition”, said Nathalie Brunelle, Vice President<br />
Polymers at TotalEnergies. “The products associated<br />
with these new ranges are concrete solutions to<br />
help us reach our ambition of commercializing 30 %<br />
circular polymers by 2030”.<br />
www totalenergies.com<br />
bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17<br />
35
K’<strong>2022</strong> Review<br />
Mynusco<br />
Mynusco Spectrus Sustainable Solutions (Bengaluru, India)<br />
is a world leader in biocomposite materials and a platform for<br />
circular economy adoption.<br />
The company uses crop residue and fast-renewable raw<br />
materials to make biocomposite materials that replace certain<br />
conventional plastics and other carbon-intensive materials. The<br />
company’s portfolio of more than 1,000 biomaterials includes<br />
BioDur for durable products and BioPur for biodegradable and<br />
compostable products.<br />
Biomaterials are only part of the circular economy solution.<br />
It is important to bring together all stakeholders to ensure that<br />
our entire economic system is sustainable. For this, Mynusco<br />
pioneered a biomaterials platform on which companies can<br />
collaborate to develop circular solutions.<br />
The Biocomposites centre of excellence and R&D capabilities<br />
enables Mynusco to develop new biomaterials that meet your<br />
specifications and needs. They can calibrate their biomaterials<br />
portfolio to alter material properties, appearance, and usability.<br />
Mynusco is the first biomaterials producer in the world to offer IT<br />
systems to track resources and carbon footprint across the value<br />
chain – from the origin of resources to the products’ end-of-life.<br />
“We are a grassroots sustainability company”, as the website<br />
says, “we are happy to support champions of sustainability,<br />
innovation and circular economy with the material selection,<br />
processing, product engineering, mould development, part<br />
manufacturing and provide clarifications about our materials”.<br />
www.mynusco.com<br />
DuPont<br />
DuPont (Wilmington, Delaware, USA) announced that its<br />
global Delrin ® (acetal homopolymer – Polyoxymethylene POM)<br />
production facilities have achieved an estimated 10 % reduction<br />
in total scope 1 and 2 greenhouse gas (GHG) emissions from 2019<br />
to 2021. Scope 1 covers direct emissions from owned or controlled<br />
emissions sources while scope 2 covers indirect emissions from<br />
purchased energy resources.<br />
The reduction is principally due to Delrin plant<br />
modernization efforts which are part of the business’s overall<br />
commitment to sustainability.<br />
Part of the contributions to the reduction in scope 1 and 2<br />
manufacturing emissions is the production of Delrin Renewable<br />
Attributed resin at the Dordrecht Works facility in the Netherlands.<br />
The Delrin Renewable Attributed product portfolio is produced<br />
entirely with electricity backed by renewable energy credits from<br />
wind. Furthermore, steam is sourced from municipal waste energy<br />
recovery. The Delrin Renewable Attributed product line, whose<br />
base polymer is produced with 100 % ISCC-certified bio-feedstock<br />
from waste, provides up to 75 % reduction in global warming<br />
potential (GWP) impacts compared to fossil-based Delrin. Delrin<br />
Renewable Attributed was the first commercial biobased acetal<br />
homopolymer and has been recognized for its world-class<br />
environmental profile, winning an R&D 100 Award in 2021 as well<br />
as a <strong>2022</strong> Gold Edison Award.<br />
www.dupont.com<br />
Sabic<br />
Sabic (Riyadh, Saudi Arabia) showcased its<br />
broad expertise in Trucircle solutions for more<br />
sustainable packaging.<br />
One example is Orkla, who launched its first<br />
chips packaging using certified renewable<br />
polypropylene (PP) polymer from Sabic’s Trucircle<br />
portfolio that is a drop-in solution for replacing<br />
fossil-based plastics in the packaging industry with<br />
no compromise on food safety, and is converted<br />
into a BOPP or Natural BOPP (NOPP) food<br />
packaging film by Irplast. In Orkla’s chips bags,<br />
the material solution from biobased feedstock<br />
reduces the carbon footprint of the three partners’<br />
value chain by about 50 % compared to the use<br />
of traditional non-renewable plastics. “With our<br />
certified circular and renewable polymers, we are<br />
aiming to create a sustainable value chain where<br />
we collaborate with downstream customers<br />
like Irplast and Orkla in the use of biobased<br />
feedstock”, a spokesperson said.<br />
Bottles using certified renewable HDPE<br />
polymer from Sabic’s Trucircle portfolio as inner<br />
layer is a drop-in solution for replacing fossilbased<br />
plastics with no compromise on food safety.<br />
Sabic’s certified renewable products are based<br />
on a mass balance system and fully certified via<br />
ISCC PLUS. Core and outer layers are made of<br />
Sabic HDPE mechanical recycled compounds,<br />
contributing to circularity by saving virgin material<br />
in bottles without facing processing issues or<br />
machine efficiency reduction while keeping the<br />
quality standards for the bottles.<br />
www.sabic.com<br />
Imerys<br />
Imerys (Paris, France) is the world’s leading<br />
supplier of specialty minerals, with best-in-class<br />
operations, delivering excellence and marketdriven<br />
innovation to customers around the world.<br />
Whether it be promoting lightweighting,<br />
fostering recyclability, extending the lifespan<br />
or lowering the ecoprofile of the end product,<br />
sustainability is at the core of Imerys’ innovations<br />
for plastics and rubber markets.<br />
Among other flame retardant, calcium<br />
carbonate, graphite, clay, carbon black, talc and<br />
other products, the company presented Jetfine ®<br />
3 C talc for lighter, stronger biopolymers. Jetfine<br />
3 C is an ultrafine engineered mineral solution<br />
for biodegradable plastics which renders<br />
biopolymers fit for use as an alternative for<br />
conventional thermoplastics.<br />
www.imerys.com<br />
36 bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17
Chimei<br />
A Taiwan-based performance materials company that designs and<br />
manufactures advanced polymer materials, synthetic rubbers, and<br />
specialty chemicals, CHIMEI Corporation is adding a range of International<br />
Sustainability and Carbon Certification (ISCC) PLUS approved (mass<br />
balance) bioplastics to its newly released Ecologue sustainable materials<br />
portfolio. The brand Ecologue was officially launched during K <strong>2022</strong>.<br />
Approval from ISCC<br />
PLUS reinforces the<br />
renewable plastics value<br />
chain, which Chimei has<br />
been building together with<br />
Neste, Idemitsu Kosan, and<br />
Mitsubishi Corporation,<br />
allowing them to introduce<br />
new, renewable biomass<br />
materials that can effectively<br />
replace fossil feedstock<br />
in plastic production.<br />
The ISCC PLUS approvals apply to ABS, SAN, MS (SMMA), HBR, and SSBR<br />
products, which are produced at Chimei’s factory in Tainan, Taiwan. Chimei<br />
will officially launch ISCC PLUS bio-ABS products, under the Ecologue<br />
trademark, in the first half of 2023.<br />
Bioplastics are one of three innovation areas in Chimei’s Ecologue<br />
sustainable materials portfolio. Chimei’s ongoing bioplastic innovations<br />
include biodegradable materials, which have the potential to replace singleuse<br />
plastics in the near future. Chimei aims to expand its bioplastic offerings<br />
over the coming years.<br />
Production is an ongoing innovation area in Chimei’s Ecologue sustainable<br />
materials portfolio. This includes carbon capture and utilization at Chimei<br />
facilities. Of the three innovation areas at CHIMEI, recycling has proffered<br />
the most development; featuring optical-grade, chemically recycled MMA,<br />
and mechanically recycled PCR materials.<br />
www.chimeicorp.com<br />
Lanxess<br />
Lanxess (Cologne, Germany)<br />
presented (among other products)<br />
Adiprene Green – biobased prepolymers<br />
with excellent properties.<br />
Under the brand name Adiprene Green<br />
LF Lanxess provides a range of biobased,<br />
low free monomer prepolymers for<br />
polyurethane CASE (Coatings, Adhesives,<br />
Sealants, Elastomers) applications.<br />
Biobased LF prepolymers focus on<br />
renewable chemical building blocks that<br />
are designed to the specific needs of<br />
many different applications by exploring<br />
additional chemistries and optimization of<br />
molecular weight and structure.<br />
Progress has been made developing<br />
biobased LF MDI prepolymers over a<br />
wide range of NCO content (free reactive<br />
isocyanate groups) which yield systems<br />
with lower viscosity at application<br />
temperature, improved high crystallinity,<br />
better wetting ability, and fast green<br />
strength in reactive hot melt and twocomponent<br />
adhesives formulations. The<br />
new LF MDI prepolymers enable hot-melt<br />
formulations with a biocontent of up to<br />
75 %. Other Adiprene Green systems allow<br />
the manufacturing of PU elastomers with<br />
a biocontent of up to 90 %.<br />
www.lanxess.com<br />
K’<strong>2022</strong> Review<br />
Benvic<br />
Benvic (Chevigny-Saint-Sauveur, France), Europe’s leader in PVC<br />
compounds, technical compounds and ecological biopolymers presented<br />
its recently reborn ProVinyl range of PVC compounds and a reworked<br />
and rebranded the second strand of materials – largely polyolefinbased<br />
polymer technology.<br />
The third leg of the Benvic portfolio involved both polymer recyclates<br />
and biopolymeric materials in order to service the growing eco-conscious<br />
and circular economy. Benvic’s French subsidiary Ereplast is helping<br />
drive a growing number of solutions in recycled PVC grades. Meanwhile,<br />
Benvic’s Plantura product lines showed K visitors a range of biobased and/<br />
or compostable polymers for the development of successful eco-designed<br />
products and solutions.<br />
These four new groupings reflect the fact that Benvic is no longer simply<br />
a supplier of polymer compounds but is a solutions business; offering<br />
forward integration through its plastics processing companies or providing<br />
environmental ‘cradle to cradle’ service with respect to materials.<br />
Benvic is also a supplier of niche materials for specialist product sectors,<br />
including medical, biopolymers, conductive and self-sanitizing polymers,<br />
as well as creating materials for stringent uses in the construction and<br />
electrical industries.<br />
www.benvic.com<br />
Eckart<br />
With its trade show motto "Discover<br />
Nexxt", Eckart (Hartenstein, Germany)<br />
presented pigment solutions for the<br />
plastics industry that demonstrably<br />
improve the carbon footprint. At K <strong>2022</strong><br />
Eckart showed their forward-looking<br />
pigment solutions, such as Mastersafe<br />
BCR. With this product, the manufacturer<br />
of effect pigments is the first company<br />
worldwide to present biobased<br />
preparations for aluminium pigments.<br />
By replacing fossil raw materials<br />
with renewable biobased materials,<br />
Mastersafe BCR enables greenhouse gas<br />
emissions to be saved in the value chain<br />
leading to a reduction of the product’s<br />
carbon footprint by 50 %.<br />
www.eckart.net<br />
bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17<br />
37
K’<strong>2022</strong> Review<br />
Di Mucci<br />
Di Mucci (Izola, Slovenia) is an innovative film-producing<br />
company committed to the development of innovative<br />
solutions, to replace conventional plastic films with<br />
compostable solutions for automatic packaging machines.<br />
Di Mucci is the first world producer of transparent<br />
low-thickness shrinkable film awarded as the best<br />
packaging innovation in 2021.<br />
Vincentius-POF is a transparent film with reticular<br />
molecular structure. It can weld and shrink at low<br />
temperatures and works as a cross-linked (irradiated) film<br />
that is not recyclable and can replace also the standard POF<br />
shrink film. It works with conventional packaging machines<br />
such as side sealers, L sealers, box motions and chamber<br />
machinery with shrink tunnels. It is certified for food contact<br />
and industrial composting.<br />
Vincentius-SuperPower is a film that replaces the<br />
classic PE film (also shrinkable) with compostable<br />
materials capable of degrading and composting without<br />
specific environmental conditions. So, even if accidentally<br />
dispersed in nature, it naturally decomposes without leaving<br />
microplastics or substances harmful to the environment<br />
and human health. The film has a natural porosity, able to<br />
keep good barrier to oxygen prolonged the shelf life of fresh<br />
food, can be laminated and can be used as lidding film. It is<br />
certified home compostable.<br />
Vincentius-BOVI is a bi-oriented compostable film able<br />
to replace the classical BOPP and or CPP films. It has good<br />
rigidity and transparency and works in high-speed flowpack,<br />
flow-wraps, VFFS vertical packaging machines and in<br />
all applications where the BOPP is applied. It can be coated,<br />
laminated, and metallized and it can keep food fresh longer,<br />
increasing shelf life compared to the standard BOPP film<br />
due to its natural porosity. It is certified for food contact and<br />
is industrial compostable.<br />
“Vincentius is not our arrival point, but our first step. We<br />
are not just imagining a greener future, but making it real”,<br />
said Luca Di Mucci, founder and CEO.<br />
www.dimucci.si<br />
Kompuestos<br />
To celebrate their first encounter with a general audience<br />
after the pandemic, Kompuestos (Palau Solità i Plegamans,<br />
Spain) officially launched Neory, their new brand for<br />
biodegradable and compostable resins.<br />
In addition to exhibiting at the K’<strong>2022</strong>, Kompuestos<br />
(Palau Solità i Plegamans, Spain) has also been presenting<br />
its latest R&D developments during the Bioplastics<br />
Business Breakfast event on the sidelines of the fair.<br />
These developments include compostable solutions for<br />
food packaging and catering services to tackle plastic<br />
pollution. Compostable plastics could have a role to play<br />
here, especially where products are contaminated with food<br />
residues. Compostable packaging and any leftovers can be<br />
disposed of together in a food waste bin for collection and<br />
treatment (where permitted).<br />
Neory is a range of duly certified compostable resins,<br />
based on completely or partially biobased raw materials<br />
such as starches and other renewable sourced polymers.<br />
Neory resins have been designed to cover the current<br />
demands of the plastics industry, with solutions for blown<br />
film extrusion, injection moulding, sheet extrusion, profile<br />
extrusion and cast extrusion.<br />
The fit-for-purpose materials have been designed to<br />
be processed on existing industrial equipment, offering<br />
the opportunity to replace traditional fossil plastics<br />
without added technological investment. Neory grades<br />
have been certified as OK Compost INDUSTRIAL and/<br />
or OK Compost HOME following TÜV AUSTRIA Belgium<br />
certification schemes or are undergoing certification. These<br />
certifications ensure that the products fully biodegrade in<br />
the specified conditions, not leaving microplastics, heavy<br />
metals or toxic components behind.<br />
Kompuestos also believes in the potential of<br />
biodegradability in the soil for a more sustainable<br />
agriculture and in this sense has developed a special grade<br />
for biodegradable mulch films. In addition to suppressing<br />
weeds and promoting crop growth, biodegradability in the<br />
soil offers added benefits for agricultural and horticultural<br />
products, as when left in the soil to break down in situ after<br />
being used, the mulch films provide nutrients to the soil and<br />
enhance soil structure.<br />
www.kompuestos.com<br />
38 bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17
Novamont<br />
Mix-Me, the multivitamin and multimineral nutritional supplement produced by DSM Nutritional Products, designed to combat<br />
malnutrition in developing countries and already distributed for years in numerous countries reaching millions of consumers,<br />
now comes to the market in a compostable pack with high renewable raw material content and low environmental impact.<br />
At K <strong>2022</strong> the first stick pack for a powdered multivitamin and multimineral supplement made of a paper laminate and Novamont<br />
Mater-Bi bioplastic film was officially launched.<br />
It is compostable and recyclable together with<br />
household food waste.<br />
It is a highly innovative application, which<br />
products to offer a highly sustainable product<br />
stability of the product.<br />
This packaging solution is the result of<br />
SAES Coated Films and Gualapack, an<br />
been engaged in intensive joint research and<br />
based on the companies’ respective expertise in<br />
and the transformation of these materials for<br />
on regenerating resources and decarbonising<br />
arises from the will of DSM Nutritional<br />
without compromising the quality and<br />
Novamont’s collaboration with Ticinoplast,<br />
entirely Italian industrial chain that has<br />
development for years. This association is<br />
biodegradable materials, functional materials<br />
the packaging sector, focusing in particular<br />
production processes.<br />
Unlike conventional packaging<br />
– employing PET, aluminium and<br />
PE – the new packaging is made<br />
of paper and film in Mater-Bi – the<br />
Novamont bioplastic produced<br />
from raw materials of agricultural<br />
origin. This means it is compostable<br />
in accordance with standard EN<br />
13432, with a biobased raw material content of over 65 %.<br />
The water-based biodegradable coating technology Coathink ® from SAES Coated Films provides a high water vapour and oxygen<br />
barrier, necessary for optimum preservation of the powdered product and its micronutrient content throughout its shelf life. The<br />
pack is compatible with traditional automatic packaging lines thanks to its excellent sealability properties. The innovative pack<br />
not only guarantees shelf life and productivity similar to traditional laminates but also solves the difficulties of recycling small<br />
packaging made from non-separable laminated materials.<br />
www.novamont.com<br />
K’<strong>2022</strong> Review<br />
23–25 May • Siegburg/Cologne<br />
23–25 May • Siegburg/Cologne (Germany)<br />
renewable-materials.eu<br />
The brightest stars of Renewable Materials<br />
The unique concept of presenting all renewable material solutions at<br />
one event hits the mark: bio-based, CO2-based and recycled are the only<br />
alternatives to fossil-based chemicals and materials.<br />
First day<br />
• Bio- and CO2-based<br />
Refineries<br />
• Chemical Industry,<br />
New Refinery Concepts<br />
& Chemical Recycling<br />
Second day<br />
• Renewable Chemicals<br />
and Building Blocks<br />
• Renewable Polymers<br />
and Plastics –<br />
Technology and Markets<br />
• Innovation Award<br />
• Fine Chemicals<br />
(Parallel Session)<br />
Third day<br />
• Latest nova Research<br />
• The Policy & Brands<br />
View on Renewable<br />
Materials<br />
• Biodegradation<br />
• Renewable Plastics<br />
and Composites<br />
ORGANISED BY<br />
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SPONSORED BY<br />
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RENEWABLE<br />
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Organiser<br />
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bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17<br />
39
Films<br />
Production of biodegradable packaging<br />
from seaweed<br />
The company Brabender, together with the TU Dresden<br />
(Dresden, Germany) and the University of the Philippines<br />
(Quezon City, Philippines), is researching the processing<br />
of seaweed into a cost-effective and sustainable plastic<br />
alternative. The films and packaging made from seaweed<br />
could be used in the future as films for detergent pods or<br />
dishwasher tabs, for example.<br />
Seaweed as a sustainable solution<br />
Plastic pollution in combination with the longevity of mostly<br />
fossil-based materials is a well-known issue of modern<br />
times. Part of the solution to counteract this issue might<br />
lie in naturally occurring seaweed. While many biobased<br />
and biodegradable plastics struggle to be sustainable and<br />
economically viable alternatives due to high prices, poor<br />
processability, or limited availability, seaweed have great<br />
advantages. They are available in large quantities at low cost<br />
and the seaweed can easily be processed into a polymer<br />
material, providing an alternative to conventional plastics.<br />
This new material can be used, for example, for<br />
environmentally friendly packaging. These sea plants have<br />
various advantages: they grow quickly and need neither<br />
freshwater nor fertilisers. In addition, there is a huge area<br />
of cultivable land in the oceans: “Around 70 % of the earth’s<br />
surface is covered with ocean water, so we have a large<br />
theoretical area of cultivable land that is currently barely<br />
used. In comparison, 20 % of the Earth’s surface is covered<br />
with fertile land and is intensively used for, e.g. agriculture,<br />
forestry, infrastructure, or nature reserves. There is therefore<br />
a lot of potential in seaweed as a renewable raw material<br />
to partially replace plastics, which is currently not yet being<br />
used”, explains Ludwig Schmidtchen, Application Engineer at<br />
Brabender. In addition, the cultivation of seaweed counteracts<br />
the eutrophication of the oceans caused by over-fertilisation<br />
in agriculture and the acidification of the oceans, and would<br />
thus be helping with the protection of the marine ecosystem.<br />
Schmidtchen is conducting research on the topic of<br />
producing a sustainable alternative to petrochemical plastics<br />
from seaweed at Brabender, as part of his PhD thesis at the<br />
TU Dresden. The doctorate, at the Institute for Processing<br />
Machines/Processing Technology at TU Dresden, is taking<br />
place in cooperation with the Marine Science Institute of the<br />
University of the Philippines in Quezon City.<br />
Processing seaweed on laboratory scale<br />
So far, results of the investigations in the fields of<br />
characterisation, quality assessment, and processing of the<br />
seaweed raw material using various Brabender analytical<br />
instruments to develop a suitable quality analysis and process<br />
are quite impressive: With the help of the Brabender<br />
TwinLab-C 20/40 twin-screw extruder and Univex flat film<br />
take-off, Schmidtchen has processed the seaweed into a<br />
brownish film. “In its current state, the extruded seaweed<br />
film can be used, for example, as a water-soluble casing for<br />
detergent pods and dishwasher tabs”, says Schmidtchen. In<br />
conventional dishwasher tabs, the cover is made of the<br />
water-soluble synthetic polymer polyvinyl alcohol, which is<br />
proven and scaled in its processing but is still more costintensive<br />
than seaweed. “In the long run, processing seaweed<br />
into films is much cheaper than polyvinyl alcohol, because<br />
the processing of seaweed requires less energy than polyvinyl<br />
alcohol production and is much easier”, Schmidtchen notes.<br />
In addition, closed material cycles in the sense of a circular<br />
bioeconomy can be achieved with the seaweed material for<br />
water-soluble applications, which is hardly possible<br />
with any other polymer.<br />
Life cycle of seaweed-based material<br />
The seaweed material is a natural polymer material that<br />
can become economically competitive with conventional<br />
thermoplastics. It has similar mechanical properties to<br />
currently used packaging materials and can be heat-sealed,<br />
as is the case with chips bags or other packaging, for example.<br />
The idea is not new<br />
The cultivation potential for seaweed is huge and does not<br />
compete with food crops. The idea of using seaweed polymers<br />
for film production is not new – as early as 1934, there were<br />
initial ideas for seaweed film production in Japan. However,<br />
this idea did not catch on at the time due to a lack of political<br />
and social interest. In addition, there were only insufficient<br />
technical solutions for industrial production. Today, things<br />
are different. This is made possible by the novel approach<br />
of semi-dry extrusion to produce a 100 % seaweed-based<br />
packaging material. The semi-dry extrusion of seaweed<br />
biomass into various packaging products saves not only<br />
water but also energy resources with minimal negative<br />
environmental impact.<br />
40 bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17
By:<br />
By Ludwig Schmidtchen<br />
Application Engineer for Biopolymers<br />
Films<br />
Brabender,<br />
Duisburg, Germany<br />
Before the seaweed can be processed, it grows in<br />
aquacultures, is harvested and dried in the sun. Then the raw<br />
material is crushed with the help of a grinder. A quality analysis<br />
with the Brabender ViscoQuick is used to characterise the raw<br />
material for further processing. “We have developed extra<br />
methods for this application. Based on our measurements,<br />
we can make statements about the quality and how to use<br />
the material”, Schmidtchen summarises.<br />
Life cycle of conventional plastic<br />
Scaling up of the project is still pending<br />
After characterisation, the ground seaweed can be<br />
processed in an extruder into pellets for further processing<br />
or the film product. The seaweed material can additionally<br />
be used in combination with natural plasticisers or natural<br />
pigments to adapt the colour and material properties for<br />
specific applications. In the processing stage, Brabender<br />
contributes its expertise in raw material characterisation and<br />
extrusion processing. The entire value chain, from quality<br />
control of the seaweed to the finished film or injectionmoulded<br />
part, can be covered with Brabender equipment<br />
and the respective experts accompany the tests in the<br />
application laboratories.<br />
The seaweed project proves that the prerequisites for<br />
the development of a sustainable, environmentally friendly,<br />
feasible, and economical plastic alternative have been<br />
created. Now the project could also be implemented on a<br />
larger scale, but suitable partners and co-investors are still<br />
lacking. “After the implementation works on laboratory scale,<br />
the process can now be scaled up to a pilot plant. For this,<br />
we are currently looking for investors or partners who are<br />
interested in large-scale implementation”, says Schmidtchen.<br />
www.msi.upd.edu.ph | www.brabender.com/en<br />
https://tu-dresden.de<br />
bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17<br />
41
C<br />
M<br />
Y<br />
CM<br />
MY<br />
CY<br />
CMY<br />
K<br />
Materials<br />
New glass fibre reinforced<br />
biopolymer compounds<br />
Something not deemed possible has become a reality: fully biobased and biodegradable glass-fibre-reinforced compounds.<br />
Arctic Biomaterials (ABM) from Tampere, Finland, are delighted to announce the recently established collaboration with<br />
Helian Polymers (Belfeld, the Netherlands).<br />
By combining ABM’s unique ArcBiox degradable and reinforcing glass fibres with Helian Polymers’ signature PHAradox PHA<br />
compounds, new functional material possibilities emerge due to improved mechanical and thermal properties. No less than six<br />
grades have been developed so far.<br />
The established synergy between both companies enables the industry and interested parties to test and validate new sustainable<br />
materials for a range of applications where glass fibre reinforcements are a requirement.<br />
These new PHA compounds with ArcBiox glass fibres, which are in a developmental stage, will degrade in the environment<br />
without the formation of persistent microplastics or remaining glass fibres.<br />
With these exciting and still experimental materials, both companies are open to discussing application development with their<br />
customers and exploring further opportunities.<br />
From government regulation to social pressure, the call for sustainable materials is getting louder every day. By combining<br />
their strengths, both Arctic Biomaterials and Helian Polymers help potential customers to lower the threshold to develop new<br />
applications with their latest sustainable materials – which are fully biobased and 100 % biodegradable – with the sole intention<br />
to minimise the end product’s negative impact on the environment. AT<br />
https://abmcomposite.com/<br />
| https://helianpolymers.com | https://pharadox.com<br />
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42 bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17<br />
Dr. Gupta Verlag
Amorphous PHA meets PLA<br />
CJ Biomaterials and NatureWorks will develop innovative sustainable<br />
materials solutions<br />
Materials<br />
CJ Biomaterials (Woburn, MA, USA), a division<br />
of South Korea-based CJ CheilJedang and<br />
NatureWorks (Plymouth, MN, USA) have signed a<br />
Master Collaboration Agreement (MCA) that calls for the<br />
two organizations to collaborate on the development of<br />
sustainable materials solutions based on CJ Biomaterials’<br />
PHACT Biodegradable Polymers and NatureWorks’<br />
Ingeo biopolymers. The two companies will develop<br />
high-performance biopolymer solutions that will replace<br />
petrochemical-based plastics in applications ranging<br />
from compostable food packaging and food serviceware to<br />
personal care, films, and other end products.<br />
The initial focus of this joint agreement will be to develop<br />
biobased solutions that create new performance attributes<br />
for compostable rigid and flexible food packaging and food<br />
serviceware. The new solutions developed will also aim to<br />
speed up biodegradation to introduce more after-use options<br />
consistent with a circular economy model. The focus on<br />
compostable food packaging and serviceware will create<br />
more solutions for keeping methanegenerating<br />
food scraps out of landfills,<br />
which are the third largest source of<br />
methane emissions globally, according to<br />
the World Bank. Using compostable food<br />
packaging and serviceware, more food<br />
scraps can be diverted to composting<br />
where they become part of a nutrientrich,<br />
soil amendment that improves soil<br />
health through increased biodiversity<br />
and sequestered carbon content.<br />
CJ Biomaterials and NatureWorks<br />
plan to expand their relationship beyond<br />
cooperative product development for<br />
packaging to create new applications<br />
in the films and nonwoven markets.<br />
For these additional applications,<br />
the two companies will enter into<br />
strategic supply agreements to support<br />
development efforts.<br />
Rich Altice and Seung-Jin Lee<br />
“We are excited to build on our strong relationship with<br />
NatureWorks to tackle the challenge of plastic waste”, says<br />
Seung-Jin Lee, Head of Biomaterials business from CJ<br />
CheilJedang. “Plastic pollution is a major global concern,<br />
and to successfully address this problem, it is critical to<br />
introduce new solutions that will have a real impact by<br />
improving the biodegradability and compostability of plastic.<br />
Using its Ingeo PLA technology, NatureWorks has served as<br />
a leader in developing sustainable solutions for more than<br />
30 years. By combining our PHACT amorphous PHA [aPHA]<br />
biopolymers with their Ingeo PLA biopolymers, we can deliver<br />
advanced solutions that improve the biodegradability and<br />
compostability of plastic in almost limitless applications”.<br />
“We feel strongly that the next generation of sustainable<br />
materials needs to begin with renewable, biobased<br />
feedstocks, have a wide range of tailorable performance<br />
attributes, and be designed for after-use scenarios from<br />
compostability to chemical recycling. These principles are<br />
inherent in both CJ’s PHACT PHA and our Ingeo PLA, and we<br />
have witnessed very positive early results when incorporating<br />
these two industry-leading biomaterials. This collaboration<br />
between our two organizations is going to lead to the<br />
development of exciting, industry-advancing technologies”,<br />
said NatureWorks CEO, Rich Altice.<br />
NatureWorks is a pioneer in the development of biobased<br />
materials that have a small carbon footprint and enable new<br />
after-use options with its Ingeo technology. As a company, it<br />
has developed many of the leading high-volume applications<br />
for PLA. In recent years, Ingeo has experienced significant<br />
growth as a biobased material in a broad range of finished<br />
products. Due to its unique functionality, it has been used to<br />
replace petrochemical-based plastics with 100 % renewable,<br />
biobased content and to enable more<br />
after-use options which include<br />
compostability, chemical recycling, and<br />
mechanical recycling.<br />
CJ Biomaterials is a business unit of<br />
CJ BIO part of CJ CheilJedang. Earlier<br />
this year, the company announced<br />
commercial-scale production of<br />
PHA following the inauguration of<br />
its production facility in Pasuruan,<br />
Indonesia. Today, CJ Biomaterials is the<br />
only company in the world producing<br />
aPHA, including the first product<br />
under its new PHACT brand, named<br />
PHACT A1000P. Amorphous PHA is a<br />
softer, more rubbery version of PHA<br />
that offers fundamentally different<br />
performance characteristics than<br />
crystalline or semi-crystalline forms of<br />
PHA. It is certified biodegradable under<br />
industrial compost, soil (ambient), and<br />
marine environments. Modifying PLA with amorphous PHA<br />
leads to improvements in mechanical properties, such as<br />
toughness, and ductility, while maintaining clarity. It also<br />
allows adjustment in the biodegradability of PLA and could<br />
potentially lead to a home compostable product. MT<br />
www.cjbio.net<br />
www.natureworksllc.com<br />
bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17<br />
43
Report<br />
Test to fail – or fail to test?<br />
Faulty test design and questionable composting conditions lead<br />
to a foreseeable failure of the DUH experiment<br />
The Deutsche Umwelthilfe (Environmental Action<br />
Germany – DUH) invited the press in Mid-October,<br />
including bioplastics MAGAZINE, for what they called<br />
“a field test” (Praxistest). Under the title “Is ’compostable‘<br />
bioplastic really degradable?” a field test was scheduled to<br />
start on October 12 th , <strong>2022</strong> in an industrial composting plant<br />
in Swisttal, Germany.<br />
bioplastics MAGAZINE participated in this first event and<br />
witnessed the preparation of some experimental bags to be<br />
buried in one of the huge compost heaps of the composting<br />
plant. Some bags used for the trial had been prepared before<br />
meeting the media representatives on site. Fresh yard<br />
clippings were mixed with virgin, unused biowaste collection<br />
bags, coffee capsules, plates, cutlery, candy bar wrappers,<br />
and a sneaker marketed as biodegradable.<br />
The first doubts that we had about the bioplastics samples<br />
were that unused products were chosen for the experiment.<br />
When asked about the use of empty, mint condition,<br />
waste bags and unused coffee/tea capsules that had not<br />
been exposed to heat, pressure, or water the response<br />
was: “Because, if a product is marketed as biodegradable/<br />
compostable on the packaging it should be compostable as<br />
it comes out of the retail box”.<br />
Oliver Ehlert of DIN CERTCO (Berlin, Germany), a<br />
recognized certifying institute, comments: “Using products<br />
such as certified compostable biowaste bags and coffee<br />
capsules in unused condition neither corresponds to reality<br />
nor to the test criteria (as described in e.g. DIN EN 13432).<br />
Only biowaste bags filled with organic household waste or<br />
coffee capsules filled with brewed coffee residues are in line<br />
with real consumer behaviour”.<br />
The samples and yard clippings were packed in orangecoloured<br />
potato sacks, a method that would also be used by<br />
BASF, for example, as a spokesperson of the DUH pointed<br />
out. These sacks, closed with cable ties, were buried in one<br />
of the huge compost heaps and marked with coloured flags<br />
in order to easily find them again at the end of the test period.<br />
The end of the field test was scheduled for the 2 nd of<br />
November, just three weeks later. bioplastics MAGAZINE was<br />
invited and participated in this second date too. To put this<br />
timeframe into perspective to the certification that this<br />
experiment was supposedly testing, “the usual certifications<br />
for industrial compostability in Germany require composting<br />
after 12 and 6 weeks respectively. This test provided for a<br />
rotting time of only 3 weeks. As a rule, it is hardly possible<br />
to achieve sufficient decomposition results in such a short<br />
time interval”, Ehlert explained. The test conditions were,<br />
therefore, in the best-case scenario half as long as the<br />
certification requires and in worst-case one fourth of the time.<br />
44 bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17
By:<br />
By Alex and Michael Thielen<br />
Opinion<br />
Predictions of DUH oracles and<br />
hard realities of compost<br />
As pointed out by Ehlert, the test had little hope to be<br />
successful – depending on how you define success that is.<br />
The DUH seemed to have jumped the gun regarding the<br />
predictable failure (or success?) as they proclaimed the test<br />
a failure on the 31 st of October (two days before digging out<br />
and examining the test samples) stating (in German): “Our<br />
bioplastics experiment has shown: Statements about the<br />
degradation of bioplastics are not to be trusted. Even in<br />
industrial composting plants, many plastic products marketed<br />
as biodegradable do not degrade without leaving residues and<br />
pollute the compost”. ([1] shows the version after the test).<br />
It has been a while since we were involved in the academic<br />
processes of scientific testing but, usually, you don’t make<br />
conclusions before you have even seen the results. Another<br />
aspect that makes this test rather dubious is the lack of one<br />
or more control groups. This is no attempt to compare apples<br />
with oranges of course, but what about comparing PLA with<br />
oranges or other normal biowaste products that are difficult<br />
to compost? However, there is no arguing with the past – we<br />
have to deal with the results that we actually have, so let’s<br />
look at these failed test objects.<br />
A closer look at the photographs we took on the 2 nd of<br />
November very clearly reveals a couple of things:<br />
1. The timeframe for such an experiment is<br />
indeed much too short, and<br />
2. compostable plastic products do begin to biodegrade.<br />
Thus, to really nobody’s surprise, after three weeks the<br />
bioplastics products did not turn into compost. But let’s not<br />
jump to any hasty conclusions just yet, we wouldn’t want to<br />
appear biased when analysing the results of an experiment.<br />
As it turns out we do have a control group after all, kind of<br />
at least. While this seems not originally intended for this<br />
purpose, we should look at all available data – let’s look<br />
at regularly accepted biowaste used in this experiment,<br />
i.e. yard clippings.<br />
Looking at the before and after photos from the yard<br />
clippings, you can see that the leaves and twigs are, well,<br />
still leaves and twigs, albeit a bit more on the brown side.<br />
This suggests that they are en route to decompose but are<br />
nowhere near what constitutes proper compost. If leaves and<br />
twigs don’t properly break down in three weeks, then what<br />
are we even talking about here?<br />
Biowaste-bag before …<br />
... and after 3 weeks<br />
Yardclippings before…<br />
... and after 3 weeks<br />
bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17<br />
45
Report<br />
If you don’t break down – you fail.<br />
If you do break down – you also fail.<br />
When examining the degraded bioplastic samples, Thomas<br />
Fischer, Head of Circular Economy at the DUH showed small<br />
flakes of disintegrated PLA cups into the press cameras and<br />
called these a severe problem. These small particles, he<br />
called microplastics, cannot be sieved out of the compost<br />
and are seen as contaminants. As a result, the whole batch<br />
of compost needed to be incinerated and could not be sold<br />
as compost, according to Mr. Fischer. Had the composting<br />
phase been a bit longer, these flakes would probably have<br />
been completely degraded.<br />
DUH shows flakes of disintegrated PLA cups.<br />
bioplastics MAGAZINE took a sample of this compost-fraction<br />
and after another three weeks of (home) composting, the picture<br />
is indeed significantly different. The left photo shows the PLA<br />
particles we could separate from approx 0.2 litres of compost.<br />
Missed opportunity or trials made in bad faith?<br />
The German Association for Compostable Products<br />
(Verbund kompostierbare Produkte e.V., Berlin, Germany) is<br />
severely disappointed in view of this experiment. In particular,<br />
the selection of the tested products as well as the composting<br />
conditions are considered misleading.<br />
“In general, we welcome any trial that examines how well<br />
our members’ products compost”, says Michael von Ketteler,<br />
Managing Director of the association. “However, in this trial we<br />
see fundamental flaws, the results of which were foreseeable<br />
before the trial began. An opportunity was missed here”.<br />
Yet, looking at the results and the (premature) reaction of<br />
the DUH leaves a bad taste in our mouths. The statement<br />
of the DUH calls (certified) claims of compostability “fraud”<br />
aimed to mislead consumers with the goal of making a<br />
quick buck on the back of the environmentally conscious.<br />
These brazen claims not only attack a whole industry trying<br />
to bring progress but also patronises consumers – and the<br />
environmentally conscious consumer tends to know what is<br />
and isn’t allowed in the bio bin.<br />
Trial violates waste legislation<br />
Peter Brunk, chairman of Verbund, warns: “Non-certified<br />
products, such as a shoe, have no place in the organic waste<br />
bin, please”. Except for certified compostable biowaste<br />
bags, no other products may be disposed of in the biowaste<br />
bin or in composting facilities, according to the current<br />
(German) biowaste ordinance. Thus, in the DUH composting<br />
experiment, there is a clear violation of the current organic<br />
waste law for almost all tested products. “I have major<br />
scientific and waste law concerns about this experiment.<br />
It gives the general public a completely false impression”,<br />
criticises Peter Brunk.<br />
Composting made in Germany – is the DUH<br />
barking up the wrong tree?<br />
“We advocate for sustainable lifestyles and economies”,<br />
the (German version of) the website of the DUH proudly<br />
proclaims while standing shoulder to shoulder with the<br />
German composting industry which, at large, has been<br />
against biodegradable plastics for as long as they are in the<br />
market. Let’s examine how the business of composting works<br />
in Germany and what the purpose of composting is, to begin<br />
with. The German business model of composting works via a<br />
gate fee, a composter gets a certain fee per tonne of biowaste<br />
that goes through the plant. This explains why the cycle times<br />
of German composting facilities are so short that even yard<br />
trimmings seem to have trouble properly decomposing in the<br />
given time frame as proven by the recent DUH experiment.<br />
The German system is a problem focussed system – there<br />
is biowaste that we don’t want in landfills that we need to<br />
deal with, preferably quickly. Now, the DUH says that they<br />
are active not only on the national, but also on the European<br />
stage, so let’s look at another European composting system<br />
– for example Italy.<br />
46 bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17
In a recent presentation during the Bioplastics Business<br />
Breakfast, Bruno de Wilde, Laboratory Manager of Organic<br />
Waste Systems (OWS – Ghent, Belgium) cited a study [2]<br />
comparing the two systems. One core focus of the study<br />
was how much kg of organic waste per person per year ends<br />
up in composting facilities – and therefore not in landfill. In<br />
Germany, it was 20-25 kg in 2010 and 25 kg in 2020 – hardly<br />
any progress. In Italy on the other hand, it was 10-15 kg in<br />
2010 and 60 kg in 2020, more than double the amount than in<br />
Germany. The Italians seem to have done a much better job<br />
than the Germans in increasing the amount of organic waste<br />
that ends up in composting – why is that?<br />
The difference seems to be philosophical in nature, it’s<br />
fundamentally in how bio-waste is seen – in Germany it is<br />
seen as a problem, in Italy as an opportunity (as it is also<br />
the case in e.g. Austria, Spain and other European countries<br />
around Germany). Italy has a problem with desertification<br />
and soil erosion, high-quality compost is a remedy for these<br />
issues and helps to promote “sustainable lifestyles and<br />
economies”. Compost has a more intrinsic value in Italy,<br />
while in Germany the focus is more on throughput. The Italian<br />
system is solution driven and open to change. Let’s take the<br />
example of one of our failed test subjects – coffee capsules.<br />
Used coffee grounds are great for compost quality and a<br />
huge quantity of coffee is in coffee capsules usually made<br />
from aluminium or plastics. If the plastic is compostable, it<br />
is a great way to deliver the coffee to the composters. This is<br />
also not a problem in Italy because, as opposed to Germany,<br />
compost quality is of higher importance than throughput –<br />
compost cycle times are longer to increase quality and create<br />
a mature compost (according to de Wilde, German compost<br />
tends to be immature compost). Longer cycle times also allow<br />
for compostable plastics to properly break down – they even<br />
bring an added value in form of the coffee (in the example<br />
of coffee capsules).<br />
Compost quality and rigid systems<br />
Why does this comparison between Italy and Germany<br />
matter? A harsh view of the German system could be, that<br />
it is rather rigid and only values total volumes of waste dealt<br />
with in the shortest amount of time – anything that doesn’t<br />
break down in that time, is a problem. The Italian system<br />
seems more solution-focused, and more open to change,<br />
which in the last decade has led to more biowaste diverted<br />
from landfill – one of the main reasons we do composting. The<br />
argument here is not that German compost is by definition<br />
of inferior quality but rather that the system seems to value<br />
throughput over quality – it is designed that way. And the DUH<br />
is not wrong to say that bioplastic materials, even certified<br />
ones, should not end up in a system that is not designed for<br />
them – and looking at the timeframes of certification and the<br />
reality of composting cycles in Germany that argument holds<br />
some water. And in the design phase of any application where<br />
biodegradability and compostability are being considered, we<br />
should always ask, “why should we do this – what is the added<br />
value?” – and if there is none, don’t make it biodegradable/<br />
compostable! To question and criticize the cases that don’t add<br />
value is right and important. Yet, in case added value can be<br />
German language version available at<br />
www.bioplasticsmagazine.de/<strong>2022</strong><strong>06</strong><br />
provided by compostable items, this should be acknowledged,<br />
take for example biowaste collection bags or compostable<br />
fruit and vegetable bags – and use such products, also in<br />
Germany, rather than generally disapproving the concept<br />
of biodegradability, not differentiating thoroughly enough.<br />
And advocating for sustainable lifestyles and economies is<br />
noble and worthwhile and it is good that the DUH has these<br />
goals, but maybe the problem lies not with biodegradable and<br />
compostable plastics, but with a gate fee system that rewards<br />
shorter cycle times.<br />
Wouldn’t it be more sustainable and lead to better<br />
compost when, e.g. coffee from coffee capsules ends up in<br />
our compost? Sure, one could argue that there are perhaps<br />
recycling schemes that are suitable for those, but do they<br />
work properly (it’s not like recycling these applications<br />
is always easy, economical, or ecological)? We see these<br />
materials can work in a composting system, supported<br />
by rules and guided by certifications. The DUH could, for<br />
example, invest some of its resources in investigating the<br />
opportunities and the potential a system change might have<br />
for sustainable lifestyles and economies – and by extension<br />
the German consumer.<br />
Conclusions<br />
The DUH is a German organization and by all means should<br />
focus on what is best for Germany, German consumers,<br />
and the German environment. In Germany, only biowaste<br />
bags are allowed in the biowaste collection system and for<br />
good reason. And if handled properly, these will completely<br />
break down in industrial composting environments. Yet, it<br />
is always easy to defend the status quo, and to indulge in<br />
plastic bashing – however, to critically evaluate or even try<br />
to change a system is difficult. There is a strong argument<br />
against using compostability claims for marketing, especially<br />
if these claims are not based on third-party certification.<br />
Biodegradability and compostability, as attributes, only<br />
make sense if they actually add value to a product – and<br />
a biodegradable shoe sole brings added value (reducing<br />
microplastics created by wear and tear while using the shoe),<br />
but perhaps it’s something that should simply be done, but<br />
not be advertised with, to avoid customer confusion. To call all<br />
such claims “advertising lies” and “fraud”, as the DUH does<br />
in its press release is, however, arguable as well (we are not<br />
saying that there is no greenwashing – but these things are<br />
rarely all or nothing in nature).<br />
At the end of the day, we see the whole experiment as a<br />
biased and poorly performed action with only one goal<br />
– bashing bioplastics. We would wish that the DUH would<br />
be a bit more ambitious in its attempts, to operate with<br />
scientific rigour and arguments based on hard facts when<br />
promoting “sustainable lifestyles and economies”. And at<br />
the very least – wait until a test is actually finished before<br />
proclaiming it a failure.<br />
[1] https://www.duh.de/bioplastik-werbeluege/<br />
[2] Vink, E. et al; The Compostables Project, Presentation at bio!PAC <strong>2022</strong>,<br />
online conference on bioplastics and packaging, 15-16 March, organized by<br />
bioplastics MAGAZINE<br />
https://www.derverbund.com<br />
Opinion<br />
bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17<br />
47
Consumer Electronics<br />
Biobased PA 6.10 for<br />
robot vacuum cleaner<br />
Renewably sourced polyamide brings style, durability, and<br />
performance to households<br />
Today’s families focus on quality of life, purchasing<br />
appliances such as robot vacuums that are efficient,<br />
durable, and operate quietly. According to Celanese<br />
Engineered Materials (Dallas, TX, USA), these small home<br />
appliances went from expensive novelty (costing up to USD<br />
1,800 in 2001) to mainstream appliances in just a few years.<br />
Today, analysts estimate that 20 % of all vacuum cleaners<br />
sold worldwide are robotic.<br />
Recently, a global leader in the design and manufacturing of<br />
robot vacuum cleaners approached the Celanese Engineered<br />
Materials team seeking more sustainable, higher-performing<br />
materials for its newest robot vacuum. Celanese engineers<br />
collaborated with the OEM to identify manufacturing and<br />
aesthetic challenges; then the team customized a solution<br />
that combined performance with style and sustainability.<br />
Before creating the custom material, the engineers<br />
considered that materials for robot vacuums must be:<br />
• Durable and protective: Robot vacuums must have a<br />
durable housing that’s able to bounce off chair legs and<br />
other hard objects while protecting precision sensors<br />
inside the appliance.<br />
• Stylish and quiet: Consumers want a stylish look because<br />
robot vacuums spend most of their useful lives perched<br />
in a docking station waiting for their next mission –<br />
and visible to all. Additionally, noise must be kept to a<br />
minimum to help preserve a peaceful home environment.<br />
• Lightweight: Reducing the weight of robot vacuums<br />
increases their range and makes it easier for<br />
consumers to carry them from room to room or<br />
between floors of a home.<br />
• Sustainable: Materials selected for the robot<br />
vacuum need to help the manufacturer achieve its<br />
sustainable development goals.<br />
To fulfil the manufacturer’s sustainability goals, the<br />
Celanese team selected Zytel ® RS polyamide customized<br />
to meet the manufacturer’s high standards for the robot<br />
vacuum’s LIDAR-based laser distance sensor cover. Zytel RS<br />
resins typically contain between 20 % and 100 % renewably<br />
sourced biomass (by weight) derived from castor beans. In<br />
this case, the PA 6.10 grade contained up to 65 % renewably<br />
sourced biomass content.<br />
The customized material provided an optimized balance of<br />
high stiffness and suitable strength, while the dimensional<br />
stability of the polymer contributed to the laser sensor’s<br />
precision and sensitivity. And the vivid white colour of the<br />
Zytel RS compound provided the sophisticated aesthetic<br />
finish product designers sought.<br />
Celanese also provided Computer Aided Engineering (CAE)<br />
support that helped reduce the time from the initial concept<br />
to commercial introduction of this new appliance.<br />
Note: Celanese acquired DuPont Mobility & Materials<br />
division, which includes Zytel RS, on November 1, <strong>2022</strong>. For<br />
additional information, please visit the website. MT<br />
https://mobility-materials.com<br />
48 bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17
Mechanical<br />
Recycling<br />
Extrusion<br />
Physical-Chemical<br />
Recycling<br />
available at www.renewable-carbon.eu/graphics<br />
Dissolution<br />
Physical<br />
Recycling<br />
Enzymolysis<br />
Biochemical<br />
Recycling<br />
Plastic Product<br />
End of Life<br />
Plastic Waste<br />
Collection<br />
Separation<br />
Different Waste<br />
Qualities<br />
Solvolysis<br />
Chemical<br />
Recycling<br />
Monomers<br />
Depolymerisation<br />
Thermochemical<br />
Recycling<br />
Pyrolysis<br />
Thermochemical<br />
Recycling<br />
Incineration<br />
CO2 Utilisation<br />
(CCU)<br />
Gasification<br />
Thermochemical<br />
Recycling<br />
CO2<br />
© -Institute.eu | <strong>2022</strong><br />
PVC<br />
EPDM<br />
PP<br />
PMMA<br />
PE<br />
Vinyl chloride<br />
Propylene<br />
Unsaturated polyester resins<br />
Methyl methacrylate<br />
PEF<br />
Polyurethanes<br />
MEG<br />
Building blocks<br />
Natural rubber<br />
Aniline Ethylene<br />
for UPR<br />
Cellulose-based<br />
2,5-FDCA<br />
polymers<br />
Building blocks<br />
for polyurethanes<br />
Levulinic<br />
acid<br />
Lignin-based polymers<br />
Naphtha<br />
Ethanol<br />
PET<br />
PFA<br />
5-HMF/5-CMF FDME<br />
Furfuryl alcohol<br />
Waste oils<br />
Casein polymers<br />
Furfural<br />
Natural rubber<br />
Saccharose<br />
PTF<br />
Starch-containing<br />
Hemicellulose<br />
Lignocellulose<br />
1,3 Propanediol<br />
polymer compounds<br />
Casein<br />
Fructose<br />
PTT<br />
Terephthalic<br />
Non-edible milk<br />
acid<br />
MPG NOPs<br />
Starch<br />
ECH<br />
Glycerol<br />
p-Xylene<br />
SBR<br />
Plant oils<br />
Fatty acids<br />
Castor oil<br />
11-AA<br />
Glucose Isobutanol<br />
THF<br />
Sebacic<br />
Lysine<br />
PBT<br />
acid<br />
1,4-Butanediol<br />
Succinic<br />
acid<br />
DDDA<br />
PBAT<br />
Caprolactame<br />
Adipic<br />
acid<br />
HMDA DN5<br />
Sorbitol<br />
3-HP<br />
Lactic<br />
acid<br />
Itaconic<br />
Acrylic<br />
PBS(x)<br />
acid<br />
acid<br />
Isosorbide<br />
PA<br />
Lactide<br />
Superabsorbent polymers<br />
Epoxy resins<br />
ABS<br />
PHA<br />
APC<br />
PLA<br />
available at www.renewable-carbon.eu/graphics<br />
O<br />
OH<br />
HO<br />
OH<br />
HO<br />
OH<br />
O<br />
OH<br />
HO<br />
OH<br />
O<br />
OH<br />
O<br />
OH<br />
© -Institute.eu | 2021<br />
All figures available at www.bio-based.eu/markets<br />
Adipic acid (AA)<br />
11-Aminoundecanoic acid (11-AA)<br />
1,4-Butanediol (1,4-BDO)<br />
Dodecanedioic acid (DDDA)<br />
Epichlorohydrin (ECH)<br />
Ethylene<br />
Furan derivatives<br />
D-lactic acid (D-LA)<br />
L-lactic acid (L-LA)<br />
Lactide<br />
Monoethylene glycol (MEG)<br />
Monopropylene glycol (MPG)<br />
Naphtha<br />
1,5-Pentametylenediamine (DN5)<br />
1,3-Propanediol (1,3-PDO)<br />
Sebacic acid<br />
Succinic acid (SA)<br />
© -Institute.eu | 2020<br />
fossil<br />
available at www.renewable-carbon.eu/graphics<br />
Refining<br />
Polymerisation<br />
Formulation<br />
Processing<br />
Use<br />
renewable<br />
Depolymerisation<br />
Solvolysis<br />
Thermal depolymerisation<br />
Enzymolysis<br />
Purification<br />
Dissolution<br />
Recycling<br />
Conversion<br />
Pyrolysis<br />
Gasification<br />
allocated<br />
Recovery<br />
Recovery<br />
Recovery<br />
conventional<br />
© -Institute.eu | 2021<br />
© -Institute.eu | 2020<br />
nova Market and Trend Reports<br />
on Renewable Carbon<br />
The Best Available on Bio- and CO2-based Polymers<br />
& Building Blocks and Chemical Recycling<br />
Category<br />
Mapping of advanced recycling<br />
technologies for plastics waste<br />
Providers, technologies, and partnerships<br />
Mimicking Nature –<br />
The PHA Industry Landscape<br />
Latest trends and 28 producer profiles<br />
Bio-based Naphtha<br />
and Mass Balance Approach<br />
Status & Outlook, Standards &<br />
Certification Schemes<br />
Diversity of<br />
Advanced Recycling<br />
Principle of Mass Balance Approach<br />
Feedstock<br />
Process<br />
Products<br />
Plastics<br />
Composites<br />
Plastics/<br />
Syngas<br />
Polymers<br />
Monomers<br />
Monomers<br />
Naphtha<br />
Use of renewable feedstock<br />
in very first steps of<br />
chemical production<br />
(e.g. steam cracker)<br />
Utilisation of existing<br />
integrated production for<br />
all production steps<br />
Allocation of the<br />
renewable share to<br />
selected products<br />
Authors: Lars Krause, Michael Carus, Achim Raschka<br />
and Nico Plum (all nova-Institute)<br />
June <strong>2022</strong><br />
This and other reports on renewable carbon are available at<br />
www.renewable-carbon.eu/publications<br />
Author: Jan Ravenstijn<br />
March <strong>2022</strong><br />
This and other reports on renewable carbon are available at<br />
www.renewable-carbon.eu/publications<br />
Authors: Michael Carus, Doris de Guzman and Harald Käb<br />
March 2021<br />
This and other reports on renewable carbon are available at<br />
www.renewable-carbon.eu/publications<br />
Bio-based Building Blocks and<br />
Polymers – Global Capacities,<br />
Production and Trends 2020 – 2025<br />
Polymers<br />
Carbon Dioxide (CO 2) as Chemical<br />
Feedstock for Polymers<br />
Technologies, Polymers, Developers and Producers<br />
Chemical recycling – Status, Trends<br />
and Challenges<br />
Technologies, Sustainability, Policy and Key Players<br />
Building Blocks<br />
Plastic recycling and recovery routes<br />
Intermediates<br />
Feedstocks<br />
Primary recycling<br />
(mechanical)<br />
Virgin Feedstock<br />
Monomer<br />
Polymer<br />
Plastic<br />
Product<br />
Product (end-of-use)<br />
Landfill<br />
Renewable Feedstock<br />
Secondary recycling<br />
(mechanical)<br />
Tertiary recycling<br />
(chemical)<br />
Quaternary recycling<br />
(energy recovery)<br />
Secondary<br />
valuable<br />
materials<br />
CO 2 capture<br />
Energy<br />
Chemicals<br />
Fuels<br />
Others<br />
Authors: Pia Skoczinski, Michael Carus, Doris de Guzman,<br />
Harald Käb, Raj Chinthapalli, Jan Ravenstijn, Wolfgang Baltus<br />
and Achim Raschka<br />
January 2021<br />
This and other reports on renewable carbon are available at<br />
www.renewable-carbon.eu/publications<br />
Authors: Pauline Ruiz, Achim Raschka, Pia Skoczinski,<br />
Jan Ravenstijn and Michael Carus, nova-Institut GmbH, Germany<br />
January 2021<br />
This and other reports on renewable carbon are available at<br />
www.renewable-carbon.eu/publications<br />
Author: Lars Krause, Florian Dietrich, Pia Skoczinski,<br />
Michael Carus, Pauline Ruiz, Lara Dammer, Achim Raschka,<br />
nova-Institut GmbH, Germany<br />
November 2020<br />
This and other reports on the bio- and CO 2-based economy are<br />
available at www.renewable-carbon.eu/publications<br />
Genetic engineering<br />
Production of Cannabinoids via<br />
Extraction, Chemical Synthesis<br />
and Especially Biotechnology<br />
Current Technologies, Potential & Drawbacks and<br />
Future Development<br />
Plant extraction<br />
Plant extraction<br />
Cannabinoids<br />
Chemical synthesis<br />
Biotechnological production<br />
Production capacities (million tonnes)<br />
Commercialisation updates on<br />
bio-based building blocks<br />
Bio-based building blocks<br />
Evolution of worldwide production capacities from 2011 to 2024<br />
4<br />
3<br />
2<br />
1<br />
2011 2012 2013 2014 2015 2016 2017 2018 2019 2024<br />
Levulinic acid – A versatile platform<br />
chemical for a variety of market applications<br />
Global market dynamics, demand/supply, trends and<br />
market potential<br />
HO<br />
OH<br />
diphenolic acid<br />
H 2N<br />
O<br />
OH<br />
O<br />
O<br />
OH<br />
5-aminolevulinic acid<br />
O<br />
O<br />
levulinic acid<br />
O<br />
O<br />
ɣ-valerolactone<br />
OH<br />
HO<br />
O<br />
O<br />
succinic acid<br />
OH<br />
O<br />
O OH<br />
O O<br />
levulinate ketal<br />
O<br />
H<br />
N<br />
O<br />
5-methyl-2-pyrrolidone<br />
OR<br />
O<br />
levulinic ester<br />
Authors: Pia Skoczinski, Franjo Grotenhermen, Bernhard Beitzke,<br />
Michael Carus and Achim Raschka<br />
January 2021<br />
This and other reports on renewable carbon are available at<br />
www.renewable-carbon.eu/publications<br />
Author:<br />
Doris de Guzman, Tecnon OrbiChem, United Kingdom<br />
Updated Executive Summary and Market Review May 2020 –<br />
Originally published February 2020<br />
This and other reports on the bio- and CO 2-based economy are<br />
available at www.bio-based.eu/reports<br />
Authors: Achim Raschka, Pia Skoczinski, Raj Chinthapalli,<br />
Ángel Puente and Michael Carus, nova-Institut GmbH, Germany<br />
October 2019<br />
This and other reports on the bio-based economy are available at<br />
www.bio-based.eu/reports<br />
renewable-carbon.eu/publications<br />
bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17<br />
49
Application News<br />
Headrest covers made<br />
with plant-based<br />
polyester<br />
Toray Industries (Tokyo, Japan) recently announced<br />
it has developed a new variety of Ultrasuede nu which<br />
partially consists of 100 % plant-based polyester. All<br />
Nippon Airways (ANA – Tokyo, Japan) adopted this<br />
developed material to the headrest covers in ANA Green<br />
Jet, the special aircraft since November this year. These<br />
aircrafts will selectively use products and services using<br />
sustainable materials to embody the ANA Future Promise,<br />
a slogan for that carrier’s commitment to realizing a<br />
sustainable society and enhancing corporate value.<br />
Ultrasuede nu is a non-woven material for a genuine<br />
leather appearance with a base material of Ultrasuede<br />
and a special resin treatment applied to its surface.<br />
The latest Ultrasuede nu developed by Toray is the first<br />
Ultrasuede product which partially consists of 100 %<br />
plant-based polyester for the ultra-fine fibres on the<br />
surface of the base material. In addition, about 30 %<br />
plant-based polyurethane is used inside of the nonwoven<br />
structure, and about 30 % plant-based polyester<br />
is used in the reinforcement fabric called scrim, making<br />
this developed product the world’s highest level of plantbased<br />
raw material content for the non-woven material<br />
for a genuine leather appearance. ANA decided to adopt<br />
Ultrasuede nu because it is an environmentally conscious<br />
material that combines luxurious texture, design, and<br />
high functionality. MT<br />
www.toray.com<br />
New solution for<br />
thermoformed applications<br />
BIOTEC (Emmerich, Germany) proudly announces a new<br />
solution, called BIOPLAST 800, for meeting market demands<br />
in thermoforming applications, like trays and cups. This<br />
new formulation has unique characteristics compared with<br />
existing products in the market, as it can provide resistance<br />
against boiling water without the necessity of using a<br />
hot mould in thermoforming. This new feature enables<br />
converters to now produce heat-stable compostable products<br />
without changing their hardware, as was the case with<br />
previously existing options.<br />
Erik Pras (Global Marketing & Sales Director) says, “we<br />
have been working on Bioplast 800 for almost two years now<br />
and are proud to share that we can make this compound to<br />
the market. We have built up experience with more than 1,000<br />
tonnes of finished products in the market, even in challenging<br />
applications like drinking cups for coffee, plates, and trays”.<br />
Bioplast 800 is suitable for food contact applications and is<br />
certified for industrial compostability (EN1432). The current<br />
formulation has a biobased carbon content of more than<br />
60 %, in order to comply with legislation in countries like Italy.<br />
Upon demand, it will however be possible for Biotec to offer<br />
even a 100 % biobased alternative (at a premium).<br />
In the upcoming months, various industrial trials with<br />
different converters are scheduled, and both brand owners<br />
and converters are kindly invited to contact Biotec to explore<br />
new possibilities with Bioplast 800. AT<br />
www.biotec.de<br />
(a) Ultra-fine fibres<br />
100 % plant-based polyester made of ethylene glycol from<br />
sugarcane molasses byproducts and dimethyl terephthalate from<br />
corn starch.<br />
(b) Elastomer, is composed of about 30 % plant-based<br />
polyurethane made with polyol from castor oil plant.<br />
(c) Scrim, composed of about 30 % plant-based polyester made<br />
from ethylene glycol from sugarcane molasses byproducts.<br />
50 bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17
Bags for crafted chocolate beads<br />
Incorporating sustainability and provenance into branding has<br />
been key to changes being made at luxury drinking chocolate<br />
manufacturer Cocoa Canopy (Weybridge, UK), with the help of<br />
compostable packaging provider Futamura (Wigton, UK).<br />
Consistent growth has seen the company<br />
move from hand-packing its products into<br />
film bags and selling at food and gift fairs, to<br />
a new film and automated bagging line that<br />
continuously packs the product, ready to stock<br />
supermarket shelves.<br />
As early adopters of NatureFlex, a cellulose<br />
film made by the manufacturer Futamura ,<br />
Cocoa Canopy’s forward-thinking is getting<br />
them noticed within their competitive market<br />
– when the company discussed future listings<br />
with Waitrose, the leading supermarket<br />
was greatly encouraged by Cocoa Canopy’s<br />
exploratory approach to alternatives to<br />
conventional plastic packaging routes.<br />
NatureFlex film handles differently to<br />
conventional plastics, so in order to be certain<br />
its bagging machinery was compatible with<br />
the new substrate, the chocolate specialist worked closely with<br />
its suppliers. Ably assisted by engineers from both Futamura and<br />
the bagging machinery company, BW Flexibles (Nottingham, UK)<br />
a solution was found that enabled Cocoa Canopy to manufacture<br />
at speed and meet demand from its growing customer base.<br />
Cocoa Canopy is the only UK drinking-chocolate company to<br />
offer crafted chocolate beads designed to be melted into milk or<br />
water for an in-home experience of luxurious hot chocolate that<br />
can be enjoyed anywhere, hot or iced.<br />
The company recently re-staged to<br />
encompass its values across all platforms:<br />
product, packaging, and marketing, all<br />
designed to reflect the ethos of the company<br />
and provenance of the product. The<br />
partnership with Futamura will help Cocoa<br />
Canopy achieve its expansion goals – it<br />
needed to explore new, automated packaging<br />
options as although the UK remains its key<br />
market, contacts made in the US show<br />
buyers there are increasingly focused on<br />
renewables and sustainable packaging.<br />
For a start-up or small company,<br />
NatureFlex film is an ideal solution,<br />
offering reliability, flexibility and on-shelf<br />
stability. Futamura has the knowledge<br />
and passion to help companies grow,<br />
supporting packaging choices that are<br />
sustainable and responsible. MT<br />
www.natureflex.com/uk | www.cocoacanopy.co.uk<br />
Application News<br />
World’s first climate-neutral synthetic hockey turf<br />
With the 100 % climate-neutral Poligras Paris GT zero, Polytan (Burgheim, Germany) has developed a new and improved<br />
successor to its Poligras Tokyo GT, which is used in all leading field hockey nations around the world. Poligras Paris GT zero is the<br />
world’s first carbon-neutral synthetic turf and will help the 2024 Olympic Games in Paris meet its self-declared environmental<br />
goals while setting new standards in playing quality and environmental friendliness.<br />
During the manufacture of the turf fibres, fossil-fuel-based polyethylene is replaced with biobased I’m Green polyethylene by<br />
Braskem (São Paulo, Brazil). The material for the carbon-neutral hockey turf is manufactured using a by-product of sugar cane<br />
processing in Brazil. In the production process for I’m Green polyethylene, the first two pressings of the sugar cane are used for<br />
sugar production. The third – which is no longer useful for this purpose – is used as a raw material for organic polyethylene, which<br />
makes up approximately 80 % of Poligras Paris GT zero. This saves around 73 tonnes of CO 2<br />
compared to a conventional synthetic<br />
turf.<br />
Less water consumption, thanks to Turf Glide<br />
A major component in maximising the sustainability of Poligras Paris GT zero is the permanently improved product design,<br />
which consumes less water than before. For example, the synthetic turf used at<br />
the Olympic Games in Tokyo consumed 39 % less water than the turf used in Rio<br />
only four years earlier. Polytan Paris GT zero takes this development even further<br />
with the introduction of Turf Glide, a new, patent-protected technology that reduces<br />
surface friction so that even less water is needed to reduce friction resistance and<br />
minimise the risk of injury.<br />
A leap forward in field hockey development<br />
Paul Kamphuis, Global Head of the Sport Group’s hockey business summarises:<br />
“Having developed turfs for eight Olympic Games, we have seen how the Olympic turf<br />
sets the standard for innovation. Poligras Tokyo GT turf, with over 50 installations,<br />
was extremely popular and demonstrated that the hockey community is choosing a<br />
more sustainable future for their sport. Poligras Paris GT zero takes this commitment<br />
to another level. It will make carbon-zero hockey a reality, not just for Paris, but for<br />
clubs, colleges and communities all over the world”. MT<br />
www.polytan.com | www.braskem.com<br />
bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17<br />
51
Application News<br />
Green Dot Bioplastics achieves a compostable<br />
living hinge<br />
Green Dot Bioplastics (Emporia, KS, USA), a leading developer and supplier of bioplastic materials for innovative, sustainable<br />
end-uses, recently announced a compostable living hinge.<br />
Creating fully-compostable packaging has stymied developers because of one component: the living hinge. Living hinges are a<br />
type of hinge made from an extension of the parent material, acting as a connection between two larger plastic sections, such as<br />
on a shampoo bottle. Typically the larger plastic pieces and the living hinge are made of one continuous piece of plastic. Because<br />
a living hinge must be very thin, flexible, and withstand repeated usage without breaking, typically manufacturers have used<br />
polypropylene to create the entire unit. Until now.<br />
Green Dot is proud to announce that the new, expanded Terratek ® BD line includes materials with the same malleability and<br />
durability as materials traditionally used to manufacture living hinges. Two new injection moulding grades deliver higher heat<br />
performance and enhanced processability (lower cycle times) for caps/closures, food service ware, and takeout containers with<br />
a higher rate of biodegradability and the functional performance that the market demands.<br />
Biodegradable Terratek BD materials are a line of rigid, compostable materials that<br />
are created from a proprietary blend of starch-based ingredients and other polymers.<br />
“During the application development process, we worked with a customer<br />
to commercially develop a living hinge for an injection moulded package”, said<br />
Mike Parker, Director of Research & Development, at Green Dot Bioplastics. “It<br />
was highly successful, resulting in a package made entirely from Terratek BD<br />
compostable resins. Developing a solution to the living hinge challenge opens<br />
a lot of doors for sustainable packaging”. The injection moulding grades are<br />
currently undergoing certification by TUV Austria. MT<br />
https://greendotbioplastics.com<br />
World’s first plant-based medical grade face<br />
mask authorized under EUA by US FDA<br />
PADM Medical Group of Companies (PADM Medical Canada and PADM Medical USA), a global leader in the design and<br />
development of sustainable medical consumables and eco-friendly sustainable medical products, recently announced that it has<br />
received its Emergency Use Authorization (EUA) from the US Food and Drug Administration (FDA) to market Precision Eco, the<br />
world’s first plant-based, procedural mask with ear loops for use in healthcare and medical settings in the United States of America.<br />
Billions of petroleum-based, synthetic disposable surgical masks are discarded globally on an annual basis. Increasingly,<br />
governments and consumers are recognizing the environmental threats posed worldwide by plastic pollution. Most disposable<br />
Personal Protective Equipment (PPE) consists of petroleum-based, non-biodegradable polymers that can take up to 450 years<br />
to decompose in our landfills, rivers, lakes, and other natural environments.<br />
PADM Medical’s Precision Eco plant-based procedural masks, made using ECOFUSE plant-based materials manufactured by<br />
Roswell Textiles (Calgary, AB, Canada) from renewable crop resources, will help reduce the adverse impact on the environment<br />
of petroleum-based, single-use disposable face masks. The Ecofuse materials are industrially compostable and by being plantbased,<br />
help reduce the CO 2<br />
emissions of Precision Eco by approximately 55 % compared to conventional petroleum-based masks.<br />
Precision Eco procedural masks generate carbon credits as a result of the net carbon reduction.<br />
Additionally, the Precision Eco compostable/plant-based procedural mask with earloops is a USDA Certified<br />
Biobased product under the USDA BioPreferred Program with a biobased content of 82 %.<br />
Derek Atkinson, VP of Business Development at TotalEnergies Corbion<br />
(Gorinchem, the Netherlands) said: “We should not accept the limitations<br />
of the current way of doing things as being the only way. As we try to<br />
minimize the impact of our products on the environment, it is these<br />
developments that help us realize these ambitions”. He continued, “as the<br />
supplier to PADM Medical Group of the high purity polylactic acid Luminy ®<br />
PLA needed in the production of these groundbreaking biobased surgical<br />
masks, we are delighted to learn that PADM has succeeded in obtaining<br />
Emergency Use Authorization from the US FDA”. AT<br />
www.padmmedicalusa.com | www.totalenergies-corbion.com<br />
52 bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17
Mass balancing towards a<br />
Circular Economy<br />
Basics<br />
Growing awareness around environmental and<br />
ethical issues continues to drive demand and need<br />
for more sustainable practices and products. In<br />
order for companies to be able to prove sustainability<br />
claims, a robust chain of custody process is necessary for<br />
credibility and compliance with new regulations, such as<br />
the (European) Renewable Energy Directive (RED II) and<br />
the EU Packaging Levy.<br />
The mass balance approach provides the most promising<br />
approach for the chemicals and plastics industry to<br />
incrementally transition to using sustainable feedstocks,<br />
without the need to set up separate production lines for<br />
sustainable products.<br />
Allowing for sustainable, biobased materials to be mixed<br />
with fossil-based materials, companies are able to state<br />
sustainability claims such as “made with recycled plastic”<br />
on products. For credibility, this approach requires the strict<br />
tracking of the exact mass of sustainable content flowing<br />
through the supply chain system and ensuring an appropriate<br />
allocation of this content to the finished product.<br />
Certification schemes for mass balance approaches vary,<br />
with differences in their method of accounting for the balance<br />
of material, energy, and carbon use relating to specific<br />
targeted industry segments or governance requirements for<br />
sustainability criteria reporting.<br />
• Better Biomass (previously NEN)<br />
• Ecoloop<br />
• EU Standards: Material Balance Standard<br />
for Bio-Based Products<br />
• EUCertPlast<br />
• ISCC PLUS<br />
• REDcert2<br />
• RSB Advanced Products<br />
• RSPO<br />
• UL 2809<br />
However, mass balance bookkeeping and reporting is a<br />
complex and expensive process to do manually, limiting the<br />
scalability of mass balancing for businesses. Certification<br />
systems currently rely on pdfs and paper for maintaining an<br />
audit trail. This creates a significant administrative burden<br />
with a high risk of human error which can lead to double<br />
counting or premature allocation of sustainability credits.<br />
This can, in turn, lead to the loss of your certification, and<br />
even worse, losing the trust of your customers.<br />
While some large organisations have built their own mass<br />
balancing systems to solve their bookkeeping needs, not every<br />
company can undertake this difficult and costly endeavour.<br />
You can still have accurate and scalable bookkeeping to<br />
prove sustainability claims with MassBalancer, an automated<br />
solution for mass balance bookkeeping that is able to<br />
accommodate complex, multi-tiered supply chains. It can<br />
manage multiple sites and units in one place, and can be<br />
used by anyone along the supply value chain in the plastics<br />
and petrochemicals industry.<br />
“Blockchain technology is revolutionising how data is stored<br />
and shared. Now companies don’t need to individually keep<br />
a balance of goods and transactions in excel. Instead, they<br />
can use blockchain and smart contracts to store balances,<br />
record transactions, and apply mass balance rules. Every<br />
transaction is fully traceable. Auditors can therefore rely on<br />
the blockchain for parts of the audit”, said Mesbah<br />
Sabur, Circularise’s Founder.<br />
Traceability in the chain of custody plays a critical<br />
role in the transition towards a circular economy.<br />
Setting up the bookkeeping system and auditing<br />
process can make or break this initiative within<br />
companies. When done effectively, it can generate<br />
more value for the business and act as a means<br />
of sustainable transformation. Automating mass<br />
balance bookkeeping is a simple, scalable solution<br />
that helps you save time, money, and resources.<br />
Where to start with implementing a<br />
mass balance approach?<br />
1. Firstly you need to be sure mass balance is the chain<br />
of custody model that is best for your market and your<br />
business operations.<br />
2. Next select a certification scheme that best suits your<br />
business, considering the benefits, market demand,<br />
scalability, and standards that will need to be met.<br />
3. Outline a plan or MVP for a system which will allow<br />
your company to maintain reliable bookkeeping for the<br />
certification you have selected.<br />
4. Find a certification body that will conduct the auditing for<br />
the certification of your site(s) and product(s).<br />
5. Outline a practical timeline for implementation,<br />
considering the operational change and<br />
auditing steps required.<br />
www.circularise.com<br />
By:<br />
Tian Daphne and<br />
Igor Konstantinov<br />
Circularise<br />
The Hague, Netherlands<br />
bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17<br />
53
Basics<br />
Advanced Recycling – overview of<br />
the most common technologies<br />
Industry experts at the nova-institute have worked tirelessly to provide a structured, in-depth overview and insight into all<br />
advanced recycling technologies. While a full report on these technologies is available it can be quite daunting for beginners to<br />
the topic – hence here a quick overview and short explanation of the most common advanced recycling technologies.<br />
Depending on the technology various products can be obtained which can be reintroduced into the cycle at various positions<br />
in the value chain of plastics (Figure 1). Below, the capabilities as well as the feedstocks and products of each technology are<br />
described in more detail.<br />
Figure 1: Full spectrum of available recycling technologies divided by their basic working principles.<br />
Dissolution (Figure 2) is a solvent-based technology that is based on physical processes. Targeted polymers from mixed plastic<br />
wastes can be dissolved in a suitable solvent while the chemical structure of the polymer remains intact. Other plastic components<br />
(e.g. additives, pigments, fillers, non-targeted polymers) are not dissolved and can be cleaned from the dissolved target polymer.<br />
After cleaning an anti-solvent is added to initiate the precipitation of the target polymer. After the process the polymer can directly<br />
be obtained, in contrast to solvolysis, no polymerisation step is needed.<br />
The solvent-based solvolysis (Figure 3) is a chemical process based on depolymerisation which can be realised with different<br />
solvents. The process breaks down polymers (mainly PET) into their building units (e.g. monomers, dimers, oligomers). After<br />
breakdown, the building units need to be cleaned from the other plastic components (e.g. additives, pigments, fillers, non-targeted<br />
polymers). After cleaning, the building units need to be polymerised to synthesise new polymers.<br />
With pyrolysis (Figure 4), a thermochemical recycling process is available that converts or depolymerises mixed plastic wastes<br />
(mainly polyolefins) and biomass into liquids, solids, and gases in presence of heat and absence of oxygen. Obtained products can<br />
be for instance different fractions of liquids including oils, diesel, naphtha, and monomers as well as syngas, char, and waxes.<br />
Depending on the obtained products new polymers can be produced from these renewable feedstocks.<br />
Gasification (Figure 5) represents another thermochemical process that is capable to convert mixed plastics wastes and<br />
biomass in presence of heat and oxygen into syngas and CO 2<br />
.<br />
Enzymolysis represents a technology based on biochemical processes utilising different kinds of biocatalysts to depolymerise<br />
a polymer into its building units. Being in early development the technology is available only at lab-scale.<br />
The market study “Mapping of advanced recycling technologies for plastics waste” provides an in-depth insight into advanced<br />
recycling technologies and their providers. More than 100 technologies and their status are presented in detail which also lists<br />
the companies, their strategies, and investment and cooperation partners. The study is available online for EUR 2,500.<br />
www.renewable-carbon.eu<br />
54 bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17
By:<br />
Lars Krause, Senior Expert – Technology & Markets<br />
Basics<br />
nova Institute<br />
Hürth, Germany<br />
Figure 2: Process diagram showing the inputs and outputs of the solvent-based dissolution process.<br />
Figure 4: Process diagram showing the inputs and outputs of different secondary valuable materials (SVM) from the pyrolysis<br />
process. The main products are usually pyrolysis oil (via thermal-/catalytic-/hydro-cracking) or monomers (via thermal<br />
depolymerisation) Adapted from Stapf et al. (2019).<br />
Figure 5: Process diagram showing the inputs and<br />
outputs of secondary valuable materials (SVM) from the<br />
gasification process.<br />
Figure 3: Process diagram showing the solvent-based solvolysis of PET<br />
including the inputs and outputs (polyols, bis(hydroxyethyl)terephthalate<br />
(BHET), dimethyl terephthalate (DMT), terephthalic acid (TPA), and<br />
TPA amide). Adapted from Aguado et al. (1999).<br />
References<br />
Aguado, J., Serrano, D. P. and Clark, J. H. 1999: Feedstock Recycling<br />
of Plastic Wastes The Royal Society of Chemistry, Cambridge, United<br />
Kingdom.<br />
Stapf, D., Seifert, H. and Wexler, M. 2019: Thermische Verfahren<br />
zur rohstofflichen Verwertung kunststoffhaltiger Abfälle. Energie<br />
aus Abfall, Band 16. Thiel, S., Thomé – Kozmiensky, E., Quicker,<br />
P. and Gosten, A. (Ed.). Thomé-Kozmiensky Verlag GmbH,<br />
Neuruppin, Germany.<br />
bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17<br />
55
10<br />
Years ago<br />
In November <strong>2022</strong>, Lars Börger,<br />
Vice President Strategy and<br />
Long-term Development, Neste<br />
Renewable Polymers and<br />
Chemicals, said:<br />
Category<br />
Published in<br />
bioplastics MAGAZINE<br />
N<br />
Materials<br />
este Oil, Espoo, Finland - the world´s largest producer<br />
of renewable diesel - has launched the commercial<br />
production and sales of renewable naphtha for corporate<br />
customers. Among others NExBTL renewable naphtha<br />
can be used as a feedstock for producing bioplastics. Neste<br />
Oil is one of the world´s first companies to supply bio-naphtha<br />
on a commercial scale. NExBTL naphtha is produced as<br />
a side product of the biodiesel refining process at Neste Oil´s<br />
sites in Finland, the Netherlands, and Singapore. NExBTL<br />
biodiesel is made of more than 50% crude palm oil, over<br />
40% of waste and residue (such as waste animal fat), and<br />
the rest out of various vegetable oils. Thus the bio-naphta is<br />
100% based on renewable resources. “All our raw materials<br />
are fully traceable and comply fully with sustainability criteria<br />
embedded in biofuels-related legislation (e.g. EU RED)”, as<br />
Kaisa Hietala, Vice President, Renewable Fuels at Neste Oil<br />
explained to bioplastics MAGAZINE.<br />
Renewable naphtha for<br />
producing bioplastics<br />
All ethylene, propylene, butylene, and butadiene-based<br />
polymers can be derived from NExBTL Renewable Naphtha.<br />
These are for example PE, PP, PVC, Acrylates, PET, ABS,<br />
SAN, ASA, Epoxies, Polyurethanes and include biodegradable<br />
polymers such as PBAT or PBS. Bioplastics produced from<br />
NExBTL naphtha can be used in numerous industries<br />
that prioritize the use of renewable and sustainable raw<br />
materials, such as companies producing plastic parts<br />
for the automotive industry and packaging for consumer<br />
products. The mechanical and physical properties of<br />
bioplastics produced from NExBTL renewable naphtha are<br />
fully comparable with those of plastics produced from fossil<br />
naphtha; and the carbon footprint of these plastics is smaller<br />
than that of conventional fossil-based plastics.<br />
Bioplastic products produced from NExBTL renewable<br />
naphtha can be recycled with conventional fossil-based<br />
plastic products, and can be used as a fuel in energy<br />
generation following recycling.<br />
www.nesteoil.com<br />
Probably not many people, including<br />
myself, thought that the news ten<br />
years ago was actually the beginning<br />
of something really big. Neste had sold<br />
the first tonnes to a large chemical<br />
enterprise as a replacement for<br />
naphtha. And not even everyone in the team understood why<br />
and how that had happened. However, we are all somewhat<br />
wiser today. In fact, the chemical industry is undergoing<br />
an incredible transition. Starting with a project to support<br />
IKEA in getting biobased polypropylene, we have turned<br />
into a sizable sustainable business that serves value<br />
chains all over the globe. We have created<br />
the Neste RE TM brand which combines our<br />
renewable and recycled hydrocarbons for<br />
polymers and chemicals under one roof.<br />
And we at Neste have shifted our renewable<br />
feedstock pool from mostly vegetable oils to<br />
BIOADIMIDE TM IN BIOPLASTICS.<br />
EXPANDING THE PERFORMANCE OF BIO-POLYESTER.<br />
more than 90 % waste and residue and are<br />
working on introducing innovative materials<br />
such as plastic waste. That all is driven by<br />
our corporate purpose to create a healthier<br />
planet for our children and our ambition to<br />
transform the chemical industry towards<br />
fossil-free renewable and circular solutions.<br />
NEW PRODUCT LINE AVAILABLE:<br />
BIOADIMIDE ADDITIVES EXPAND<br />
THE PERFOMANCE OF BIO-POLYESTER<br />
Thus, a lot has changed over ten years,<br />
but some things didn’t at all. Neste RE is still<br />
a drop-in solution that can be used within<br />
the existing infrastructure. Properties and<br />
characteristics of polymers and end products<br />
remain unchanged. That’s one of the reasons<br />
why several collaborations with value chain<br />
partners have led to market launches of<br />
products made from renewable materials in a<br />
very short time – ranging from baby soothers to<br />
BioAdimide additives are specially suited to improve the hydrolysis resistance and the processing stability of bio-based<br />
polyester, specifically polylactide (PLA), and to expand its range of applications. Currently, there are two BioAdimide grades<br />
available. The BioAdimide 100 grade improves the hydrolytic stability up to seven times that of an unstabilized grade, thereby<br />
helping to increase the service life of the polymer. In addition to providing hydrolytic stability, BioAdimide 500 XT acts as a<br />
chain extender that can increase the melt viscosity of an extruded PLA 20 to 30 percent compared to an unstabilized grade,<br />
allowing for consistent and easier processing. The two grades can also be combined, offering both hydrolysis stabilization and<br />
improved processing, for an even broader range of applications.<br />
diapers, from plastic film to coffee capsules and<br />
infrastructure like pipes.<br />
For an industry used to CAPEX-heavy<br />
transformations, ten years isn’t a long period of<br />
time. A lot can still happen in that timeframe.<br />
Renewable polymers keep reminding us of that.<br />
Focusing on performance for the plastics industries.<br />
Whatever requirements move your world:<br />
We will move them with you. www.rheinchemie.com<br />
30 bioplastics MAGAZINE [<strong>06</strong>/12] Vol. 7<br />
And what has also not changed is that we<br />
need solid information in this ever-changing<br />
environment. Information that Michael and his<br />
team from the bioplastics MAGAZINE are providing<br />
on a continuous basis.<br />
56 bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17
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Edit. Focus 1 Edit. Focus 2<br />
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01/2023 Jan/Feb <strong>06</strong>.02.2023 23.12.<strong>2022</strong> Automotive Toys<br />
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04/2023 Jul/Aug 07.08.2023 07.07.2023 Blow Moulding Biocomposites / Thermoset<br />
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<strong>06</strong>/2023 Nov/Dec 04.12.2023 03.11.2023 Films / Flexibles /Bags Barrier materials<br />
01/2024 Jan/Feb 05.02.2024 23.12.2023 Automotive Foam<br />
Subject to changes<br />
bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17<br />
57
Basics<br />
Glossary 5.0 last update issue <strong>06</strong>/2021<br />
In bioplastics MAGAZINE the same expressions appear again<br />
and again that some of our readers might not be familiar<br />
with. The purpose of this glossary is to provide an overview<br />
of relevant terminology of the bioplastics industry, to avoid<br />
repeated explanations of terms such as<br />
PLA (polylactic acid) in various articles.<br />
Bioplastics (as defined by European Bioplastics<br />
e.V.) is a term used to define two different kinds<br />
of plastics:<br />
a. Plastics based on → renewable resources<br />
(the focus is the origin of the raw material<br />
used). These can be biodegradable or not.<br />
b. → Biodegradable and → compostable plastics<br />
according to EN13432 or similar standards (the<br />
focus is the compostability of the final product;<br />
biodegradable and compostable plastics can<br />
be based on renewable (biobased) and/or nonrenewable<br />
(fossil) resources).<br />
Bioplastics may be<br />
- based on renewable resources and<br />
biodegradable;<br />
- based on renewable resources but not be<br />
biodegradable; and<br />
- based on fossil resources and biodegradable.<br />
Advanced Recycling | Innovative recycling<br />
methods that go beyond the traditional<br />
mechanical recycling of grinding and<br />
compoundig plastic waste. Advanced recycling<br />
includes chemical recycling or enzyme<br />
mediated recycling<br />
Aerobic digestion | Aerobic means in the<br />
presence of oxygen. In →composting, which is<br />
an aerobic process, →microorganisms access<br />
the present oxygen from the surrounding<br />
atmosphere. They metabolize the organic<br />
material to energy, CO 2<br />
, water and cell biomass,<br />
whereby part of the energy of the organic<br />
material is released as heat. [bM 03/07, bM 02/09]<br />
Anaerobic digestion | In anaerobic digestion,<br />
organic matter is degraded by a microbial<br />
population in the absence of oxygen and<br />
producing methane and carbon dioxide<br />
(= →biogas) and a solid residue that can be<br />
composted in a subsequent step without<br />
practically releasing any heat. The biogas can<br />
be treated in a Combined Heat and Power Plant<br />
(CHP), producing electricity and heat, or can be<br />
upgraded to bio-methane [14]. [bM <strong>06</strong>/09]<br />
Amorphous | Non-crystalline, glassy with<br />
unordered lattice.<br />
Amylopectin | Polymeric branched starch<br />
molecule with very high molecular weight<br />
(biopolymer, monomer is →Glucose). [bM 05/09]<br />
Since this glossary will not be printed<br />
in each issue you can download a pdf version<br />
from our website (tinyurl.com/bpglossary).<br />
[bM ... refers to more comprehensive article previously published in bioplastics MAGAZINE)<br />
Amylose | Polymeric non-branched starch<br />
molecule with high molecular weight<br />
(biopolymer, monomer is →Glucose). [bM 05/09]<br />
Biobased | The term biobased describes the<br />
part of a material or product that is stemming<br />
from →biomass. When making a biobasedclaim,<br />
the unit (→biobased carbon content,<br />
→biobased mass content), a percentage and the<br />
measuring method should be clearly stated [1].<br />
Biobased carbon | Carbon contained in or<br />
stemming from →biomass. A material or<br />
product made of fossil and →renewable<br />
resources contains fossil and →biobased carbon.<br />
The biobased carbon content is measured via<br />
the 14 C method (radiocarbon dating method)<br />
that adheres to the technical specifications as<br />
described in [1,4,5,6].<br />
Biobased labels | The fact that (and to<br />
what percentage) a product or a material is<br />
→biobased can be indicated by respective labels.<br />
Ideally, meaningful labels should be based on<br />
harmonised standards and a corresponding<br />
certification process by independent thirdparty<br />
institutions. For the property biobased<br />
such labels are in place by certifiers →DIN<br />
CERTCO and →TÜV Austria who both base their<br />
certifications on the technical specification<br />
as described in [4,5]. A certification and the<br />
corresponding label depicting the biobased<br />
mass content was developed by the French<br />
Association Chimie du Végétal [ACDV].<br />
Biobased mass content | describes the amount<br />
of biobased mass contained in a material or<br />
product. This method is complementary to<br />
the 14 C method, and furthermore, takes other<br />
chemical elements besides the biobased<br />
carbon into account, such as oxygen, nitrogen<br />
and hydrogen. A measuring method has been<br />
developed and tested by the Association Chimie<br />
du Végétal (ACDV) [1].<br />
Biobased plastic | A plastic in which<br />
constitutional units are totally or partly<br />
from → biomass [3]. If this claim is used, a<br />
percentage should always be given to which<br />
extent the product/material is → biobased [1].<br />
[bM 01/07, bM 03/10]<br />
Biodegradable Plastics | are plastics that are<br />
completely assimilated by the → microorganisms<br />
present a defined environment as food for<br />
their energy. The carbon of the plastic must<br />
completely be converted into CO 2<br />
during the<br />
microbial process.<br />
The process of biodegradation depends on the<br />
environmental conditions, which influence it<br />
(e.g. location, temperature, humidity) and on the<br />
material or application itself. Consequently, the<br />
process and its outcome can vary considerably.<br />
Biodegradability is linked to the structure of the<br />
polymer chain; it does not depend on the origin<br />
of the raw materials.<br />
There is currently no single, overarching standard<br />
to back up claims about biodegradability.<br />
One standard, for example, is ISO or in Europe:<br />
EN 14995 Plastics - Evaluation of compostability<br />
- Test scheme and specifications.<br />
[bM 02/<strong>06</strong>, bM 01/07]<br />
Biogas | → Anaerobic digestion<br />
Biomass | Material of biological origin excluding<br />
material embedded in geological formations<br />
and material transformed to fossilised<br />
material. This includes organic material, e.g.<br />
trees, crops, grasses, tree litter, algae and<br />
waste of biological origin, e.g. manure [1, 2].<br />
Biorefinery | The co-production of a spectrum<br />
of biobased products (food, feed, materials,<br />
chemicals including monomers or building<br />
blocks for bioplastics) and energy (fuels, power,<br />
heat) from biomass. [bM 02/13]<br />
Blend | Mixture of plastics, polymer alloy of<br />
at least two microscopically dispersed and<br />
molecularly distributed base polymers.<br />
Bisphenol-A (BPA) | Monomer used to produce<br />
different polymers. BPA is said to cause health<br />
problems, because it behaves like a hormone.<br />
Therefore, it is banned for use in children’s<br />
products in many countries.<br />
BPI | Biodegradable Products Institute, a notfor-profit<br />
association. Through their innovative<br />
compostable label program, BPI educates<br />
manufacturers, legislators and consumers<br />
about the importance of scientifically based<br />
standards for compostable materials which<br />
biodegrade in large composting facilities.<br />
Carbon footprint | (CFPs resp. PCFs – Product<br />
Carbon Footprint): Sum of →greenhouse gas<br />
emissions and removals in a product system,<br />
expressed as CO 2<br />
equivalent, and based on a<br />
→ Life Cycle Assessment. The CO 2<br />
equivalent<br />
of a specific amount of a greenhouse gas is<br />
calculated as the mass of a given greenhouse<br />
gas multiplied by its → global warming potential<br />
[1,2,15]<br />
Carbon neutral, CO 2<br />
neutral | describes a<br />
product or process that has a negligible impact<br />
on total atmospheric CO 2<br />
levels. For example,<br />
carbon neutrality means that any CO 2<br />
released<br />
when a plant decomposes or is burnt is offset by<br />
an equal amount of CO 2<br />
absorbed by the plant<br />
through photosynthesis when it is growing.<br />
Carbon neutrality can also be achieved by<br />
buying sufficient carbon credits to make up the<br />
difference. The latter option is not allowed when<br />
communicating → LCAs or carbon footprints<br />
regarding a material or product [1, 2].<br />
Carbon-neutral claims are tricky as products<br />
will not in most cases reach carbon neutrality<br />
if their complete life cycle is taken into<br />
consideration (including the end-of-life).<br />
58 bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17
If an assessment of a material, however, is<br />
conducted (cradle-to-gate), carbon neutrality<br />
might be a valid claim in a B2B context. In this<br />
case, the unit assessed in the complete life<br />
cycle has to be clarified [1].<br />
Cascade use | of →renewable resources means<br />
to first use the →biomass to produce biobased<br />
industrial products and afterwards – due to<br />
their favourable energy balance – use them<br />
for energy generation (e.g. from a biobased<br />
plastic product to → biogas production).<br />
The feedstock is used efficiently and value<br />
generation increases decisively.<br />
Catalyst | Substance that enables and<br />
accelerates a chemical reaction<br />
CCU, Carbon Capture & Utilisation | is a broad<br />
term that covers all established and innovative<br />
industrial processes that aim at capturing<br />
CO 2<br />
– either from industrial point sources or<br />
directly from the air – and at transforming it<br />
into a variety of value-added products, in our<br />
case plastics or plastic precursor chemicals.<br />
[bM 03/21, 05/21]<br />
CCS, Carbon Capture & Storage | is a<br />
technology similar to CCU used to stop large<br />
amounts of CO 2<br />
from being released into the<br />
atmosphere, by separating the carbon dioxide<br />
from emissions. The CO 2<br />
is then injecting it into<br />
geological formations where it is permanently<br />
stored.<br />
Cellophane | Clear film based on →cellulose.<br />
[bM 01/10, <strong>06</strong>/21]<br />
Cellulose | Cellulose is the principal component<br />
of cell walls in all higher forms of plant life, at<br />
varying percentages. It is therefore the most<br />
common organic compound and also the most<br />
common polysaccharide (multi-sugar) [11].<br />
Cellulose is a polymeric molecule with very<br />
high molecular weight (monomer is →Glucose),<br />
industrial production from wood or cotton, to<br />
manufacture paper, plastics and fibres. [bM 01/10,<br />
<strong>06</strong>/21]<br />
Cellulose ester | Cellulose esters occur by the<br />
esterification of cellulose with organic acids.<br />
The most important cellulose esters from a<br />
technical point of view are cellulose acetate<br />
(CA with acetic acid), cellulose propionate (CP<br />
with propionic acid) and cellulose butyrate<br />
(CB with butanoic acid). Mixed polymerisates,<br />
such as cellulose acetate propionate (CAP) can<br />
also be formed. One of the most well-known<br />
applications of cellulose aceto butyrate (CAB)<br />
is the moulded handle on the Swiss army knife<br />
[11].<br />
Cellulose acetate CA | → Cellulose ester<br />
CEN | Comité Européen de Normalisation<br />
(European organisation for standardization).<br />
Certification | is a process in which materials/<br />
products undergo a string of (laboratory)<br />
tests in order to verify that they fulfil certain<br />
requirements. Sound certification systems<br />
should be based on (ideally harmonised)<br />
European standards or technical specifications<br />
(e.g., by →CEN, USDA, ASTM, etc.) and<br />
be performed by independent third-party<br />
laboratories. Successful certification<br />
guarantees a high product safety - also on this<br />
basis, interconnected labels can be awarded<br />
that help the consumer to make an informed<br />
decision.<br />
Circular economy | The circular economy is a<br />
model of production and consumption, which<br />
involves sharing, leasing, reusing, repairing,<br />
refurbishing and recycling existing materials<br />
and products as long as possible. In this<br />
way, the life cycle of products is extended.<br />
In practice, it implies reducing waste to a<br />
minimum. Ideally erasing waste altogether,<br />
by reintroducing a product, or its material, at<br />
the end-of-life back in the production process<br />
– closing the loop. These can be productively<br />
used again and again, thereby creating further<br />
value. This is a departure from the traditional,<br />
linear economic model, which is based on a<br />
take-make-consume-throw away pattern. This<br />
model relies on large quantities of cheap, easily<br />
accessible materials, and green energy.<br />
Compost | A soil conditioning material of<br />
decomposing organic matter which provides<br />
nutrients and enhances soil structure.<br />
[bM <strong>06</strong>/08, 02/09]<br />
Compostable Plastics | Plastics that are<br />
→ biodegradable under →composting<br />
conditions: specified humidity, temperature,<br />
→ microorganisms and timeframe. To<br />
make accurate and specific claims about<br />
compostability, the location (home, → industrial)<br />
and timeframe need to be specified [1].<br />
Several national and international standards<br />
exist for clearer definitions, for example, EN<br />
14995 Plastics - Evaluation of compostability -<br />
Test scheme and specifications. [bM 02/<strong>06</strong>, bM 01/07]<br />
Composting | is the controlled →aerobic, or<br />
oxygen-requiring, decomposition of organic<br />
materials by →microorganisms, under<br />
controlled conditions. It reduces the volume and<br />
mass of the raw materials while transforming<br />
them into CO 2<br />
, water and a valuable soil<br />
conditioner – compost.<br />
When talking about composting of bioplastics,<br />
foremost →industrial composting in a managed<br />
composting facility is meant (criteria defined in<br />
EN 13432).<br />
The main difference between industrial<br />
and home composting is, that in industrial<br />
composting facilities temperatures are<br />
much higher and kept stable, whereas in the<br />
composting pile temperatures are usually lower,<br />
and less constant as depending on factors such<br />
as weather conditions. Home composting is<br />
a way slower-paced process than industrial<br />
composting. Also, a comparatively smaller<br />
volume of waste is involved. [bM 03/07]<br />
Compound | Plastic mixture from different raw<br />
materials (polymer and additives). [bM 04/10)<br />
Copolymer | Plastic composed of different<br />
monomers.<br />
Cradle-to-Gate | Describes the system<br />
boundaries of an environmental →Life Cycle<br />
Assessment (LCA) which covers all activities<br />
from the cradle (i.e., the extraction of raw<br />
materials, agricultural activities and forestry)<br />
up to the factory gate.<br />
Cradle-to-Cradle | (sometimes abbreviated as<br />
C2C): Is an expression which communicates<br />
the concept of a closed-cycle economy, in which<br />
waste is used as raw material (‘waste equals<br />
food’). Cradle-to-Cradle is not a term that is<br />
typically used in →LCA studies.<br />
Cradle-to-Grave | Describes the system<br />
boundaries of a full →Life Cycle Assessment<br />
from manufacture (cradle) to use phase and<br />
disposal phase (grave).<br />
Crystalline | Plastic with regularly arranged<br />
molecules in a lattice structure.<br />
Density | Quotient from mass and volume of a<br />
material, also referred to as specific weight.<br />
DIN | Deutsches Institut für Normung (German<br />
organisation for standardization).<br />
DIN-CERTCO | Independant certifying<br />
organisation for the assessment on the<br />
conformity of bioplastics.<br />
Dispersing | Fine distribution of non-miscible<br />
liquids into a homogeneous, stable mixture.<br />
Drop-In bioplastics | are chemically indentical<br />
to conventional petroleum-based plastics, but<br />
made from renewable resources. Examples are<br />
bio-PE made from bio-ethanol (from e.g. sugar<br />
cane) or partly biobased PET; the monoethylene<br />
glycol made from bio-ethanol. Developments<br />
to make terephthalic acid from renewable<br />
resources are underway. Other examples are<br />
polyamides (partly biobased e.g. PA 4.10 or PA<br />
6.10 or fully biobased like PA 5.10 or PA10.10).<br />
EN 13432 | European standard for the<br />
assessment of the → compostability of plastic<br />
packaging products.<br />
Energy recovery | Recovery and exploitation<br />
of the energy potential in (plastic) waste for<br />
the production of electricity or heat in waste<br />
incineration plants (waste-to-energy).<br />
Environmental claim | A statement, symbol<br />
or graphic that indicates one or more<br />
environmental aspect(s) of a product, a<br />
component, packaging, or a service. [16].<br />
Enzymes | are proteins that catalyze chemical<br />
reactions.<br />
Enzyme-mediated plastics | are not<br />
→bioplastics. Instead, a conventional nonbiodegradable<br />
plastic (e.g. fossil-based PE)<br />
is enriched with small amounts of an organic<br />
additive. Microorganisms are supposed to<br />
consume these additives and the degradation<br />
process should then expand to the nonbiodegradable<br />
PE and thus make the material<br />
degrade. After some time the plastic is<br />
supposed to visually disappear and to be<br />
completely converted to carbon dioxide and<br />
water. This is a theoretical concept which has<br />
not been backed up by any verifiable proof so<br />
far. Producers promote enzyme-mediated<br />
plastics as a solution to littering. As no proof<br />
for the degradation process has been provided,<br />
environmental beneficial effects are highly<br />
questionable.<br />
Ethylene | Colour- and odourless gas, made<br />
e.g. from, Naphtha (petroleum) by cracking or<br />
from bio-ethanol by dehydration, the monomer<br />
of the polymer polyethylene (PE).<br />
European Bioplastics e.V. | The industry<br />
association representing the interests of<br />
Europe’s thriving bioplastics’ industry. Founded<br />
in Germany in 1993 as IBAW, European<br />
Bioplastics today represents the interests of<br />
about 50 member companies throughout the<br />
European Union and worldwide. With members<br />
from the agricultural feedstock, chemical and<br />
plastics industries, as well as industrial users<br />
and recycling companies, European Bioplastics<br />
serves as both a contact platform and<br />
catalyst for advancing the aims of the growing<br />
bioplastics industry.<br />
Extrusion | Process used to create plastic<br />
profiles (or sheet) of a fixed cross-section<br />
consisting of mixing, melting, homogenising<br />
and shaping of the plastic.<br />
Glossary<br />
bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17<br />
59
Basics<br />
FDCA | 2,5-furandicarboxylic acid, an<br />
intermediate chemical produced from 5-HMF.<br />
The dicarboxylic acid can be used to make →<br />
PEF = polyethylene furanoate, a polyester that<br />
could be a 100 % biobased alternative to PET.<br />
Fermentation | Biochemical reactions controlled<br />
by → microorganisms or → enyzmes (e.g. the<br />
transformation of sugar into lactic acid).<br />
FSC | The Forest Stewardship Council. FSC is<br />
an independent, non-governmental, not-forprofit<br />
organization established to promote the<br />
responsible and sustainable management of<br />
the world’s forests.<br />
Gelatine | Translucent brittle solid substance,<br />
colourless or slightly yellow, nearly tasteless<br />
and odourless, extracted from the collagen<br />
inside animals‘ connective tissue.<br />
Genetically modified organism (GMO) |<br />
Organisms, such as plants and animals, whose<br />
genetic material (DNA) has been altered are<br />
called genetically modified organisms (GMOs).<br />
Food and feed which contain or consist of such<br />
GMOs, or are produced from GMOs, are called<br />
genetically modified (GM) food or feed [1]. If GM<br />
crops are used in bioplastics production, the<br />
multiple-stage processing and the high heat<br />
used to create the polymer removes all traces<br />
of genetic material. This means that the final<br />
bioplastics product contains no genetic traces.<br />
The resulting bioplastics are therefore well<br />
suited to use in food packaging as it contains<br />
no genetically modified material and cannot<br />
interact with the contents.<br />
Global Warming | Global warming is the rise in<br />
the average temperature of Earth’s atmosphere<br />
and oceans since the late 19th century and its<br />
projected continuation [8]. Global warming is<br />
said to be accelerated by → greenhouse gases.<br />
Glucose | is a monosaccharide (or simple<br />
sugar). It is the most important carbohydrate<br />
(sugar) in biology. Glucose is formed by photosynthesis<br />
or hydrolyse of many carbohydrates<br />
e. g. starch.<br />
Greenhouse gas, GHG | Gaseous constituent<br />
of the atmosphere, both natural and<br />
anthropogenic, that absorbs and emits<br />
radiation at specific wavelengths within the<br />
spectrum of infrared radiation emitted by the<br />
Earth’s surface, the atmosphere, and clouds [1,<br />
9].<br />
Greenwashing | The act of misleading<br />
consumers regarding the environmental<br />
practices of a company, or the environmental<br />
benefits of a product or service [1, 10].<br />
Granulate, granules | Small plastic particles<br />
(3-4 millimetres), a form in which plastic is sold<br />
and fed into machines, easy to handle and dose.<br />
HMF (5-HMF) | 5-hydroxymethylfurfural is<br />
an organic compound derived from sugar<br />
dehydration. It is a platform chemical, a<br />
building block for 20 performance polymers<br />
and over 175 different chemical substances.<br />
The molecule consists of a furan ring which<br />
contains both aldehyde and alcohol functional<br />
groups. 5-HMF has applications in many<br />
different industries such as bioplastics,<br />
packaging, pharmaceuticals, adhesives and<br />
chemicals. One of the most promising routes is<br />
2,5 furandicarboxylic acid (FDCA), produced as<br />
an intermediate when 5-HMF is oxidised. FDCA<br />
is used to produce PEF, which can substitute<br />
terephthalic acid in polyester, especially<br />
polyethylene terephthalate (PET). [bM 03/14, 02/16]<br />
Home composting | →composting [bM <strong>06</strong>/08]<br />
Humus | In agriculture, humus is often used<br />
simply to mean mature →compost, or natural<br />
compost extracted from a forest or other<br />
spontaneous source for use to amend soil.<br />
Hydrophilic | Property: water-friendly, soluble<br />
in water or other polar solvents (e.g. used in<br />
conjunction with a plastic which is not waterresistant<br />
and weatherproof, or that absorbs<br />
water such as polyamide. (PA).<br />
Hydrophobic | Property: water-resistant, not<br />
soluble in water (e.g. a plastic which is water<br />
resistant and weatherproof, or that does not<br />
absorb any water such as polyethylene (PE) or<br />
polypropylene (PP).<br />
Industrial composting | is an established<br />
process with commonly agreed-upon<br />
requirements (e.g. temperature, timeframe) for<br />
transforming biodegradable waste into stable,<br />
sanitised products to be used in agriculture.<br />
The criteria for industrial compostability of<br />
packaging have been defined in the EN 13432.<br />
Materials and products complying with this<br />
standard can be certified and subsequently<br />
labelled accordingly [1,7]. [bM <strong>06</strong>/08, 02/09]<br />
ISO | International Organization for Standardization<br />
JBPA | Japan Bioplastics Association<br />
Land use | The surface required to grow<br />
sufficient feedstock (land use) for today’s<br />
bioplastic production is less than 0.02 % of the<br />
global agricultural area of 4.7 billion hectares.<br />
It is not yet foreseeable to what extent an<br />
increased use of food residues, non-food crops<br />
or cellulosic biomass in bioplastics production<br />
might lead to an even further reduced land use<br />
in the future. [bM 04/09, 01/14]<br />
LCA, Life Cycle Assessment | is the<br />
compilation and evaluation of the input, output<br />
and the potential environmental impact of a<br />
product system throughout its life cycle [17].<br />
It is sometimes also referred to as life cycle<br />
analysis, eco-balance or cradle-to-grave<br />
analysis. [bM 01/09]<br />
Littering | is the (illegal) act of leaving waste<br />
such as cigarette butts, paper, tins, bottles,<br />
cups, plates, cutlery, or bags lying in an open<br />
or public place.<br />
Marine litter | Following the European<br />
Commission’s definition, “marine litter consists<br />
of items that have been deliberately discarded,<br />
unintentionally lost, or transported by winds<br />
and rivers, into the sea and on beaches. It<br />
mainly consists of plastics, wood, metals, glass,<br />
rubber, clothing and paper”. Marine debris<br />
originates from a variety of sources. Shipping<br />
and fishing activities are the predominant<br />
sea-based, ineffectively managed landfills as<br />
well as public littering the mainland-based<br />
sources. Marine litter can pose a threat to<br />
living organisms, especially due to ingestion or<br />
entanglement.<br />
Currently, there is no international standard<br />
available, which appropriately describes<br />
the biodegradation of plastics in the marine<br />
environment. However, several standardisation<br />
projects are in progress at the ISO and ASTM<br />
(ASTM D6691) level. Furthermore, the European<br />
project OPEN BIO addresses the marine<br />
biodegradation of biobased products. [bM 02/16]<br />
Mass balance | describes the relationship<br />
between input and output of a specific substance<br />
within a system in which the output from the<br />
system cannot exceed the input into the system.<br />
First attempts were made by plastic raw<br />
material producers to claim their products<br />
renewable (plastics) based on a certain input of<br />
biomass in a huge and complex chemical plant,<br />
then mathematically allocating this biomass<br />
input to the produced plastic.<br />
These approaches are at least controversially<br />
disputed. [bM 04/14, 05/14, 01/15]<br />
Microorganism | Living organisms of microscopic<br />
sizes, such as bacteria, fungi or yeast.<br />
Molecule | A group of at least two atoms held<br />
together by covalent chemical bonds.<br />
Monomer | Molecules that are linked by<br />
polymerization to form chains of molecules and<br />
then plastics.<br />
Mulch film | Foil to cover the bottom of<br />
farmland.<br />
Organic recycling | means the treatment of<br />
separately collected organic waste by anaerobic<br />
digestion and/or composting.<br />
Oxo-degradable / Oxo-fragmentable |<br />
materials and products that do not biodegrade!<br />
The underlying technology of oxo-degradability or<br />
oxo-fragmentation is based on special additives,<br />
which, if incorporated into standard resins, are<br />
purported to accelerate the fragmentation of<br />
products made thereof. Oxo-degradable or oxofragmentable<br />
materials do not meet accepted<br />
industry standards on compostability such as<br />
EN 13432. [bM 01/09, 05/09]<br />
PBAT | Polybutylene adipate terephthalate, is<br />
an aliphatic-aromatic copolyester that has the<br />
properties of conventional polyethylene but is<br />
fully biodegradable under industrial composting.<br />
PBAT is made from fossil petroleum with first<br />
attempts being made to produce it partly from<br />
renewable resources. [bM <strong>06</strong>/09]<br />
PBS | Polybutylene succinate, a 100 %<br />
biodegradable polymer, made from (e.g. bio-<br />
BDO) and succinic acid, which can also be<br />
produced biobased. [bM 03/12]<br />
PC | Polycarbonate, thermoplastic polyester,<br />
petroleum-based and not degradable, used for<br />
e.g. for baby bottles or CDs. Criticized for its<br />
BPA (→ Bisphenol-A) content.<br />
PCL | Polycaprolactone, a synthetic (fossilbased),<br />
biodegradable bioplastic, e.g. used as<br />
a blend component.<br />
PE | Polyethylene, thermoplastic polymerised<br />
from ethylene. Can be made from renewable<br />
resources (sugar cane via bio-ethanol). [bM 05/10]<br />
PEF | Polyethylene furanoate, a polyester made<br />
from monoethylene glycol (MEG) and →FDCA<br />
(2,5-furandicarboxylic acid , an intermediate<br />
chemical produced from 5-HMF). It can be a<br />
100 % biobased alternative for PET. PEF also<br />
has improved product characteristics, such as<br />
better structural strength and improved barrier<br />
behaviour, which will allow for the use of PEF<br />
bottles in additional applications. [bM 03/11, 04/12]<br />
PET | Polyethylenterephthalate, transparent<br />
polyester used for bottles and film. The<br />
polyester is made from monoethylene glycol<br />
(MEG), that can be renewably sourced from bioethanol<br />
(sugar cane) and, since recently, from<br />
plant-based paraxylene (bPX) which has been<br />
60 bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17
converted to plant-based terephthalic acid<br />
(bPTA). [bM 04/14. bM <strong>06</strong>/2021]<br />
PGA | Polyglycolic acid or polyglycolide is a<br />
biodegradable, thermoplastic polymer and the<br />
simplest linear, aliphatic polyester. Besides<br />
its use in the biomedical field, PGA has been<br />
introduced as a barrier resin. [bM 03/09]<br />
PHA | Polyhydroxyalkanoates (PHA) or<br />
the polyhydroxy fatty acids, are a family<br />
of biodegradable polyesters. As in many<br />
mammals, including humans, that hold energy<br />
reserves in the form of body fat some bacteria<br />
that hold intracellular reserves in form of<br />
of polyhydroxyalkanoates. Here the microorganisms<br />
store a particularly high level of energy<br />
reserves (up to 80 % of their own body weight) for<br />
when their sources of nutrition become scarce.<br />
By farming this type of bacteria, and feeding<br />
them on sugar or starch (mostly from maize), or<br />
at times on plant oils or other nutrients rich in<br />
carbonates, it is possible to obtain PHA‘s on an<br />
industrial scale [11]. The most common types of<br />
PHA are PHB (Polyhydroxybutyrate, PHBV and<br />
PHBH. Depending on the bacteria and their food,<br />
PHAs with different mechanical properties, from<br />
rubbery soft trough stiff and hard as ABS, can be<br />
produced. Some PHAs are even biodegradable in<br />
soil or in a marine environment.<br />
PLA | Polylactide or polylactic acid (PLA), a<br />
biodegradable, thermoplastic, linear aliphatic<br />
polyester based on lactic acid, a natural acid,<br />
is mainly produced by fermentation of sugar<br />
or starch with the help of micro-organisms.<br />
Lactic acid comes in two isomer forms, i.e. as<br />
laevorotatory D(-)lactic acid and as dextrorotary<br />
L(+)lactic acid.<br />
Modified PLA types can be produced by the use<br />
of the right additives or by certain combinations<br />
of L- and D- lactides (stereocomplexing), which<br />
then have the required rigidity for use at higher<br />
temperatures [13]. [bM 01/09, 01/12]<br />
Plastics | Materials with large molecular chains<br />
of natural or fossil raw materials, produced by<br />
chemical or biochemical reactions.<br />
PPC | Polypropylene carbonate, a bioplastic<br />
made by copolymerizing CO 2<br />
with propylene<br />
oxide (PO). [bM 04/12]<br />
PTT | Polytrimethylterephthalate (PTT),<br />
partially biobased polyester, is produced<br />
similarly to PET, using terephthalic acid or<br />
dimethyl terephthalate and a diol. In this case<br />
it is a biobased 1,3 propanediol, also known as<br />
bio-PDO. [bM 01/13]<br />
Renewable Carbon | entails all carbon<br />
sources that avoid or substitute the use of any<br />
additional fossil carbon from the geosphere.<br />
It can come from the biosphere, atmosphere,<br />
or technosphere, applications are, e.g.,<br />
bioplastics, CO 2<br />
-based plastics, and recycled<br />
plastics respectively. Renewable carbon<br />
circulates between biosphere, atmosphere,<br />
or technosphere, creating a carbon circular<br />
economy. [bM 03/21]<br />
Renewable resources | Agricultural raw materials,<br />
which are not used as food or feed, but as<br />
raw material for industrial products or to generate<br />
energy. The use of renewable resources<br />
by industry saves fossil resources and reduces<br />
the amount of → greenhouse gas emissions.<br />
Biobased plastics are predominantly made of<br />
annual crops such as corn, cereals, and sugar<br />
beets or perennial cultures such as cassava<br />
and sugar cane.<br />
Resource efficiency | Use of limited natural<br />
resources in a sustainable way while minimising<br />
impacts on the environment. A resourceefficient<br />
economy creates more output or value<br />
with lesser input.<br />
Seedling logo | The compostability label or<br />
logo Seedling is connected to the standard<br />
EN 13432/EN 14995 and a certification process<br />
managed by the independent institutions<br />
→DIN CERTCO and → TÜV Austria. Bioplastics<br />
products carrying the Seedling fulfil the criteria<br />
laid down in the EN 13432 regarding industrial<br />
compostability. [bM 01/<strong>06</strong>, 02/10]<br />
Saccharins or carbohydrates | Saccharins<br />
or carbohydrates are named for the sugarfamily.<br />
Saccharins are monomer or polymer<br />
sugar units. For example, there are known<br />
mono-, di- and polysaccharose. → glucose is a<br />
monosaccarin. They are important for the diet<br />
and produced biology in plants.<br />
Semi-finished products | Plastic in form<br />
of sheet, film, rods or the like to be further<br />
processed into finished products<br />
Sorbitol | Sugar alcohol, obtained by reduction<br />
of glucose changing the aldehyde group to<br />
an additional hydroxyl group. It is used as a<br />
plasticiser for bioplastics based on starch.<br />
Starch | Natural polymer (carbohydrate)<br />
consisting of → amylose and → amylopectin,<br />
gained from maize, potatoes, wheat, tapioca<br />
etc. When glucose is connected to polymer<br />
chains in a definite way the result (product)<br />
is called starch. Each molecule is based on<br />
300 -12000-glucose units. Depending on the<br />
connection, there are two types known →<br />
amylose and → amylopectin. [bM 05/09]<br />
Starch derivatives | Starch derivatives are<br />
based on the chemical structure of → starch.<br />
The chemical structure can be changed by<br />
introducing new functional groups without<br />
changing the → starch polymer. The product<br />
has different chemical qualities. Mostly the<br />
hydrophilic character is not the same.<br />
Starch-ester | One characteristic of every<br />
starch-chain is a free hydroxyl group. When<br />
every hydroxyl group is connected with an<br />
acid one product is starch-ester with different<br />
chemical properties.<br />
Starch propionate and starch butyrate |<br />
Starch propionate and starch butyrate can<br />
be synthesised by treating the → starch<br />
with propane or butanoic acid. The product<br />
structure is still based on → starch. Every<br />
based → glucose fragment is connected with a<br />
propionate or butyrate ester group. The product<br />
is more hydrophobic than → starch.<br />
Sustainability | An attempt to provide the<br />
best outcomes for the human and natural<br />
environments both now and into the indefinite<br />
future. One famous definition of sustainability is<br />
the one created by the Brundtland Commission,<br />
led by the former Norwegian Prime Minister<br />
G. H. Brundtland. It defined sustainable<br />
development as development that ‘meets the<br />
needs of the present without compromising<br />
the ability of future generations to meet their<br />
own needs.’ Sustainability relates to the<br />
continuity of economic, social, institutional and<br />
environmental aspects of human society, as<br />
well as the nonhuman environment. This means<br />
that sustainable development involves the<br />
simultaneous pursuit of economic prosperity,<br />
environmental protection, and social equity. In<br />
other words, businesses have to expand their<br />
responsibility to include these environmental<br />
and social dimensions. It also implies a<br />
commitment to continuous improvement that<br />
should result in a further reduction of the<br />
environmental footprint of today’s products,<br />
processes and raw materials used. Impacts<br />
such as the deforestation of protected habitats<br />
or social and environmental damage arising<br />
from poor agricultural practices must be<br />
avoided. Corresponding certification schemes,<br />
such as ISCC PLUS, WLC or Bonsucro, are<br />
an appropriate tool to ensure the sustainable<br />
sourcing of biomass for all applications around<br />
the globe.<br />
Thermoplastics | Plastics which soften or melt<br />
when heated and solidify when cooled (solid at<br />
room temperature).<br />
Thermoplastic Starch | (TPS) → starch that<br />
was modified (cooked, complexed) to make it a<br />
plastic resin<br />
Thermoset | Plastics (resins) which do not<br />
soften or melt when heated. Examples are<br />
epoxy resins or unsaturated polyester resins.<br />
TÜV Austria Belgium | Independant certifying<br />
organisation for the assessment on the<br />
conformity of bioplastics (formerly Vinçotte)<br />
WPC | Wood Plastic Composite. Composite<br />
materials made of wood fibre/flour and plastics<br />
(mostly polypropylene).<br />
Yard Waste | Grass clippings, leaves, trimmings,<br />
garden residue.<br />
References:<br />
[1] Environmental Communication Guide,<br />
European Bioplastics, Berlin, Germany, 2012<br />
[2] ISO 14<strong>06</strong>7. Carbon footprint of products<br />
- Requirements and guidelines for<br />
quantification and communication<br />
[3] CEN TR 15932, Plastics - Recommendation<br />
for terminology and characterisation of<br />
biopolymers and bioplastics, 2010<br />
[4] CEN/TS 16137, Plastics - Determination of<br />
bio-based carbon content, 2011<br />
[5] ASTM D6866, Standard Test Methods for<br />
Determining the Biobased Content of Solid,<br />
Liquid, and Gaseous Samples Using Radiocarbon<br />
Analysis<br />
[6] SPI: Understanding Biobased Carbon<br />
Content, 2012<br />
[7] EN 13432, Requirements for packaging<br />
recoverable through composting and<br />
biodegradation. Test scheme and<br />
evaluation criteria for the final acceptance<br />
of packaging, 2000<br />
[8] Wikipedia<br />
[9] ISO 14<strong>06</strong>4 Greenhouse gases -- Part 1:<br />
Specification with guidance..., 20<strong>06</strong><br />
[10] Terrachoice, 2010, www.terrachoice.com<br />
[11] Thielen, M.: Bioplastics: Basics. Applications.<br />
Markets, Polymedia Publisher, 2012<br />
[12] Lörcks, J.: Biokunststoffe, Broschüre der<br />
FNR, 2005<br />
[13] de Vos, S.: Improving heat-resistance of<br />
PLA using poly(D-lactide),<br />
bioplastics MAGAZINE, Vol. 3, <strong>Issue</strong> 02/2008<br />
[14] de Wilde, B.: Anaerobic Digestion,<br />
bioplastics MAGAZINE, Vol 4., <strong>Issue</strong> <strong>06</strong>/2009<br />
[15] ISO 14<strong>06</strong>7 onb Corbon Footprint of<br />
Products<br />
[16] ISO 14021 on Self-declared Environmental<br />
claims<br />
[17] ISO 14044 on Life Cycle Assessment<br />
Glossary<br />
bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17<br />
61
Suppliers Guide<br />
1. Raw materials<br />
AGRANA Starch<br />
Bioplastics<br />
Conrathstraße 7<br />
A-3950 Gmuend, Austria<br />
bioplastics.starch@agrana.com<br />
www.agrana.com<br />
Mixcycling Srl<br />
Via dell‘Innovazione, 2<br />
36042 Breganze (VI), Italy<br />
Phone: +39 04451911890<br />
info@mixcycling.it<br />
www.mixcycling.it<br />
Biofibre GmbH<br />
Member of Steinl Group<br />
Sonnenring 35<br />
D-84032 Altdorf<br />
Fon: +49 (0)871 308-0<br />
Fax: +49 (0)871 308-183<br />
info@biofibre.de<br />
www.biofibre.de<br />
39 mm<br />
Simply contact:<br />
Tel.: +49 2161 6884467<br />
suppguide@bioplasticsmagazine.com<br />
Stay permanently listed in the<br />
Suppliers Guide with your company<br />
logo and contact information.<br />
For only 6,– EUR per mm, per issue you<br />
can be listed among top suppliers in the<br />
field of bioplastics.<br />
For Example:<br />
Polymedia Publisher GmbH<br />
Dammer Str. 112<br />
41<strong>06</strong>6 Mönchengladbach<br />
Germany<br />
Tel. +49 2161 664864<br />
Fax +49 2161 631045<br />
info@bioplasticsmagazine.com<br />
www.bioplasticsmagazine.com<br />
Sample Charge:<br />
39mm x 6,00 €<br />
= 234,00 € per entry/per issue<br />
Sample Charge for one year:<br />
6 issues x 234,00 EUR = 1,404.00 €<br />
The entry in our Suppliers Guide<br />
is bookable for one year (6 issues)<br />
and extends automatically if it’s not<br />
cancelled three months before expiry.<br />
Arkema<br />
Advanced Bio-Circular polymers<br />
Rilsan ® PA11 & Pebax ® Rnew ® TPE<br />
WW HQ: Colombes, FRANCE<br />
bio-circular.com<br />
hpp.arkema.com<br />
BASF SE<br />
Ludwigshafen, Germany<br />
Tel: +49 621 60-76692<br />
joerg.auffermann@basf.com<br />
www.ecovio.com<br />
Gianeco S.r.l.<br />
Via Magenta 57 10128 Torino - Italy<br />
Tel.+390119370420<br />
info@gianeco.com<br />
www.gianeco.com<br />
Tel: +86 351-8689356<br />
Fax: +86 351-8689718<br />
www.jinhuizhaolong.com<br />
ecoworldsales@jinhuigroup.com<br />
Bioplastics — PLA, PBAT<br />
www.lgchem.com<br />
youtu.be/p8CIXaOuv1A<br />
bioplastics@lgchem.com<br />
PTT MCC Biochem Co., Ltd.<br />
info@pttmcc.com / www.pttmcc.com<br />
Tel: +66(0) 2 140-3563<br />
MCPP Germany GmbH<br />
+49 (0) 211 520 54 662<br />
Julian.Schmeling@mcpp-europe.com<br />
MCPP France SAS<br />
+33 (0)2 51 65 71 43<br />
fabien.resweber@mcpp-europe.com<br />
Xiamen Changsu Industrial Co., Ltd<br />
Tel +86-592-6899303<br />
Mobile:+ 86 185 5920 15<strong>06</strong><br />
Email: andy@chang-su.com.cn<br />
Xinjiang Blue Ridge Tunhe<br />
Polyester Co., Ltd.<br />
No. 316, South Beijing Rd. Changji,<br />
Xinjiang, 831100, P.R.China<br />
Tel.: +86 994 22 90 90 9<br />
Mob: +86 187 99 283 100<br />
chenjianhui@lanshantunhe.com<br />
www.lanshantunhe.com<br />
PBAT & PBS resin supplier<br />
Zhejiang Huafon Environmental<br />
Protection Material Co.,Ltd.<br />
No.1688 Kaifaqu Road,Ruian<br />
Economic Development<br />
Zone,Zhejiang,China.<br />
Tel: +86 577 6689 0105<br />
Mobile: +86 139 5881 3517<br />
ding.yeguan@huafeng.com<br />
www.huafeng.com<br />
Professional manufacturer for<br />
PBAT /CO 2<br />
-based biodegradable materials<br />
1.1 Biobased monomers<br />
1.2 Compounds<br />
Earth Renewable Technologies BR<br />
Estr. Velha do Barigui 10511, Brazil<br />
slink@earthrenewable.com<br />
www.earthrenewable.com<br />
eli<br />
bio<br />
Elixance<br />
Tel +33 (0) 2 23 10 16 17<br />
Tel PA du +33 Gohélis, (0)2 56250 23 Elven, 10 16 France 17 - elixb<br />
elixbio@elixbio.com/ www.elixbio.com<br />
www.elixance.com - www.elixb<br />
FKuR Kunststoff GmbH<br />
Siemensring 79<br />
D - 47 877 Willich<br />
Tel. +49 2154 9251-0<br />
Tel.: +49 2154 9251-51<br />
sales@fkur.com<br />
www.fkur.com<br />
P O L i M E R<br />
GEMA POLIMER A.S.<br />
Ege Serbest Bolgesi, Koru Sk.,<br />
No.12, Gaziemir, Izmir 35410,<br />
Turkey<br />
+90 (232) 251 5041<br />
info@gemapolimer.com<br />
http://www.gemabio.com<br />
Global Biopolymers Co., Ltd.<br />
Bioplastics compounds<br />
(PLA+starch, PLA+rubber)<br />
194 Lardproa80 yak 14<br />
Wangthonglang, Bangkok<br />
Thailand 10310<br />
info@globalbiopolymers.com<br />
www.globalbiopolymers.com<br />
Tel +66 81 9150446<br />
www.facebook.com<br />
www.issuu.com<br />
www.twitter.com<br />
www.youtube.com<br />
Microtec Srl<br />
Via Po’, 53/55<br />
30030, Mellaredo di Pianiga (VE),<br />
Italy<br />
Tel.: +39 041 519<strong>06</strong>21<br />
Fax.: +39 041 5194765<br />
info@microtecsrl.com<br />
www.biocomp.it<br />
BIO-FED<br />
Member of the Feddersen Group<br />
BioCampus Cologne<br />
Nattermannallee 1<br />
50829 Cologne, Germany<br />
Tel.: +49 221 88 88 94-00<br />
info@bio-fed.com<br />
www.bio-fed.com<br />
GRAFE-Group<br />
Waldecker Straße 21,<br />
99444 Blankenhain, Germany<br />
Tel. +49 36459 45 0<br />
www.grafe.com<br />
62 bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17
Green Dot Bioplastics Inc.<br />
527 Commercial St Suite 310<br />
Emporia, KS 66801<br />
Tel.: +1 620-273-8919<br />
info@greendotbioplastics.com<br />
www.greendotbioplastics.com<br />
Sukano AG<br />
Chaltenbodenstraße 23<br />
CH-8834 Schindellegi<br />
Tel. +41 44 787 57 77<br />
Fax +41 44 787 57 78<br />
www.sukano.com<br />
Sunar NP Biopolymers<br />
Turhan Cemat Beriker Bulvarı<br />
Yolgecen Mah. No: 565 01355<br />
Seyhan /Adana,TÜRKIYE<br />
info@sunarnp.com<br />
burc.oker@sunarnp.com.tr<br />
www. sunarnp.com<br />
Tel: +90 (322) 441 01 65<br />
GRAFE-Group<br />
Waldecker Straße 21,<br />
99444 Blankenhain, Germany<br />
Tel. +49 36459 45 0<br />
www.grafe.com<br />
Suppliers Guide<br />
a brand of<br />
Helian Polymers BV<br />
Bremweg 7<br />
5951 DK Belfeld<br />
The Netherlands<br />
Tel. +31 77 398 09 09<br />
sales@helianpolymers.com<br />
https://pharadox.com<br />
Kingfa Sci. & Tech. Co., Ltd.<br />
No.33 Kefeng Rd, Sc. City, Guangzhou<br />
Hi-Tech Ind. Development Zone,<br />
Guangdong, P.R. China. 51<strong>06</strong>63<br />
Tel: +86 (0)20 6622 1696<br />
info@ecopond.com.cn<br />
www.kingfa.com<br />
Trinseo<br />
1000 Chesterbrook Blvd. Suite 300<br />
Berwyn, PA 19312<br />
+1 855 8746736<br />
www.trinseo.com<br />
1.3 PLA<br />
ECO-GEHR PLA-HI®<br />
- Sheets 2 /3 /4 mm – 1 x 2 m -<br />
GEHR GmbH<br />
Mannheim / Germany<br />
Tel: +49-621-8789-127<br />
laudenklos@gehr.de<br />
www.gehr.de<br />
UNITED BIOPOLYMERS S.A.<br />
Parque Industrial e Empresarial<br />
da Figueira da Foz<br />
Praça das Oliveiras, Lote 126<br />
3090-451 Figueira da Foz – Portugal<br />
Phone: +351 233 403 420<br />
info@unitedbiopolymers.com<br />
www.unitedbiopolymers.com<br />
1.5 PHA<br />
CJ Biomaterials<br />
www.cjbio.net<br />
hugo.vuurens@cj.net<br />
www.granula.eu<br />
Treffert GmbH & Co. KG<br />
In der Weide 17<br />
55411 Bingen am Rhein; Germany<br />
+49 6721 403 0<br />
www.treffert.eu<br />
Treffert S.A.S.<br />
Rue de la Jontière<br />
57255 Sainte-Marie-aux-Chênes,<br />
France<br />
+33 3 87 31 84 84<br />
www.treffert.fr<br />
2. Additives/Secondary raw materials<br />
Plásticos Compuestos S.A.<br />
C/ Basters 15<br />
08184 Palau Solità i Plegamans<br />
Barcelona, Spain<br />
Tel. +34 93 863 96 70<br />
info@kompuestos.com<br />
www.kompuestos.com<br />
Natureplast – Biopolynov<br />
11 rue François Arago<br />
14123 IFS<br />
Tel: +33 (0)2 31 83 50 87<br />
www.natureplast.eu<br />
NUREL Engineering Polymers<br />
Ctra. Barcelona, km 329<br />
50016 Zaragoza, Spain<br />
Tel: +34 976 465 579<br />
inzea@samca.com<br />
www.inzea-biopolymers.com<br />
TECNARO GmbH<br />
Bustadt 40<br />
D-74360 Ilsfeld. Germany<br />
Tel: +49 (0)7<strong>06</strong>2/97687-0<br />
www.tecnaro.de<br />
TotalEnergies Corbion bv<br />
Stadhuisplein 70<br />
4203 NS Gorinchem<br />
The Netherlands<br />
Tel.: +31 183 695 695<br />
www.totalenergies-corbion.com<br />
PLA@totalenergies-corbion.com<br />
Zhejiang Hisun Biomaterials Co.,Ltd.<br />
No.97 Waisha Rd, Jiaojiang District,<br />
Taizhou City, Zhejiang Province, China<br />
Tel: +86-576-88827723<br />
pla@hisunpharm.com<br />
www.hisunplas.com<br />
1.4 Starch-based bioplastics<br />
BIOTEC<br />
Biologische Naturverpackungen<br />
Werner-Heisenberg-Strasse 32<br />
46446 Emmerich/Germany<br />
Tel.: +49 (0) 2822 – 92510<br />
info@biotec.de<br />
www.biotec.de<br />
Plásticos Compuestos S.A.<br />
C/ Basters 15<br />
08184 Palau Solità i Plegamans<br />
Barcelona, Spain<br />
Tel. +34 93 863 96 70<br />
info@kompuestos.com<br />
www.kompuestos.com<br />
Kaneka Belgium N.V.<br />
Nijverheidsstraat 16<br />
2260 Westerlo-Oevel, Belgium<br />
Tel: +32 (0)14 25 78 36<br />
Fax: +32 (0)14 25 78 81<br />
info.biopolymer@kaneka.be<br />
TianAn Biopolymer<br />
No. 68 Dagang 6th Rd,<br />
Beilun, Ningbo, China, 315800<br />
Tel. +86-57 48 68 62 50 2<br />
Fax +86-57 48 68 77 98 0<br />
enquiry@tianan-enmat.com<br />
www.tianan-enmat.com<br />
1.6 Masterbatches<br />
Albrecht Dinkelaker<br />
Polymer- and Product Development<br />
Talstrasse 83<br />
60437 Frankfurt am Main, Germany<br />
Tel.:+49 (0)69 76 89 39 10<br />
info@polyfea2.de<br />
www.caprowax-p.eu<br />
GRAFE-Group<br />
Waldecker Straße 21,<br />
99444 Blankenhain, Germany<br />
Tel. +49 36459 45 0<br />
www.grafe.com<br />
3. Semi-finished products<br />
3.1 Sheets<br />
Customised Sheet Xtrusion<br />
James Wattstraat 5<br />
7442 DC Nijverdal<br />
The Netherlands<br />
+31 (548) 626 111<br />
info@csx-nijverdal.nl<br />
www.csx-nijverdal.nl<br />
4. Bioplastics products<br />
Bio4Pack GmbH<br />
Marie-Curie-Straße 5<br />
48529 Nordhorn, Germany<br />
Tel. +49 (0)5921 818 37 00<br />
info@bio4pack.com<br />
www.bio4pack.com<br />
bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17 63
Suppliers Guide<br />
Plant-based and Compostable PLA Cups and Lids<br />
Great River Plastic Manufacturer<br />
Company Limited<br />
Tel.: +852 95880794<br />
sam@shprema.com<br />
https://eco-greatriver.com/<br />
6.1 Machinery & moulds<br />
Buss AG<br />
Hohenrainstrasse 10<br />
4133 Pratteln / Switzerland<br />
Tel.: +41 61 825 66 00<br />
info@busscorp.com<br />
www.busscorp.com<br />
6.2 Degradability Analyzer<br />
nova-Institut GmbH<br />
Tel.: +49(0)2233-48-14 40<br />
contact@nova-institut.de<br />
www.biobased.eu<br />
Bioplastics Consulting<br />
Tel. +49 2161 664864<br />
info@polymediaconsult.com<br />
10. Institutions<br />
Institut für Kunststofftechnik<br />
Universität Stuttgart<br />
Böblinger Straße 70<br />
70199 Stuttgart<br />
Tel +49 711/685-62831<br />
silvia.kliem@ikt.uni-stuttgart.de<br />
www.ikt.uni-stuttgart.de<br />
Minima Technology Co., Ltd.<br />
Esmy Huang, Vice president<br />
Yunlin, Taiwan(R.O.C)<br />
Mobile: (886) 0-982 829988<br />
Email: esmy@minima-tech.com<br />
Website: www.minima.com<br />
w OEM/ODM (B2B)<br />
w Direct Supply Branding (B2C)<br />
w Total Solution/Turnkey Project<br />
MODA: Biodegradability Analyzer<br />
SAIDA FDS INC.<br />
143-10 Isshiki, Yaizu,<br />
Shizuoka, Japan<br />
Tel:+81-54-624-6155<br />
Fax: +81-54-623-8623<br />
info_fds@saidagroup.jp<br />
www.saidagroup.jp/fds_en/<br />
7. Plant engineering<br />
10.1 Associations<br />
BPI - The Biodegradable<br />
Products Institute<br />
331 West 57th Street, Suite 415<br />
New York, NY 10019, USA<br />
Tel. +1-888-274-5646<br />
info@bpiworld.org<br />
Michigan State University<br />
Dept. of Chem. Eng & Mat. Sc.<br />
Professor Ramani Narayan<br />
East Lansing MI 48824, USA<br />
Tel. +1 517 719 7163<br />
narayan@msu.edu<br />
10.3 Other institutions<br />
Naturabiomat<br />
AT: office@naturabiomat.at<br />
DE: office@naturabiomat.de<br />
NO: post@naturabiomat.no<br />
FI: info@naturabiomat.fi<br />
www.naturabiomat.com<br />
Natur-Tec ® - Northern Technologies<br />
4201 Woodland Road<br />
Circle Pines, MN 55014 USA<br />
Tel. +1 763.404.8700<br />
Fax +1 763.225.6645<br />
info@naturtec.com<br />
www.naturtec.com<br />
NOVAMONT S.p.A.<br />
Via Fauser , 8<br />
28100 Novara - ITALIA<br />
Fax +39.0321.699.601<br />
Tel. +39.0321.699.611<br />
www.novamont.com6. Equipment<br />
EREMA Engineering Recycling<br />
Maschinen und Anlagen GmbH<br />
Unterfeldstrasse 3<br />
4052 Ansfelden, AUSTRIA<br />
Phone: +43 (0) 732 / 3190-0<br />
Fax: +43 (0) 732 / 3190-23<br />
erema@erema.at<br />
www.erema.at<br />
9. Services<br />
Osterfelder Str. 3<br />
46047 Oberhausen<br />
Tel.: +49 (0)208 8598 1227<br />
thomas.wodke@umsicht.fhg.de<br />
www.umsicht.fraunhofer.de<br />
Innovation Consulting Harald Kaeb<br />
narocon<br />
Dr. Harald Kaeb<br />
Tel.: +49 30-28096930<br />
kaeb@narocon.de<br />
www.narocon.de<br />
European Bioplastics e.V.<br />
Marienstr. 19/20<br />
10117 Berlin, Germany<br />
Tel. +49 30 284 82 350<br />
Fax +49 30 284 84 359<br />
info@european-bioplastics.org<br />
www.european-bioplastics.org<br />
10.2 Universities<br />
IfBB – Institute for Bioplastics<br />
and Biocomposites<br />
University of Applied Sciences<br />
and Arts Hanover<br />
Faculty II – Mechanical and<br />
Bioprocess Engineering<br />
Heisterbergallee 12<br />
30453 Hannover, Germany<br />
Tel.: +49 5 11 / 92 96 - 22 69<br />
Fax: +49 5 11 / 92 96 - 99 - 22 69<br />
lisa.mundzeck@hs-hannover.de<br />
www.ifbb-hannover.de/<br />
Green Serendipity<br />
Caroli Buitenhuis<br />
IJburglaan 836<br />
1087 EM Amsterdam<br />
The Netherlands<br />
Tel.: +31 6-24216733<br />
www.greenseredipity.nl<br />
GO!PHA<br />
Rick Passenier<br />
Oudebrugsteeg 9<br />
1012JN Amsterdam<br />
The Netherlands<br />
info@gopha.org<br />
www.gopha.org<br />
Our new<br />
frame<br />
colours<br />
Bioplastics related topics, i.e.<br />
all topics around biobased<br />
and biodegradable plastics,<br />
come in the familiar<br />
green frame.<br />
All topics related to<br />
Advanced Recycling, such<br />
as chemical recycling<br />
or enzymatic degradation<br />
of mixed waste into building<br />
blocks for new plastics have<br />
this turquoise coloured<br />
frame.<br />
When it comes to plastics<br />
made of any kind of carbon<br />
source associated with<br />
Carbon Capture & Utilisation<br />
we use this frame colour.<br />
The familiar blue<br />
frame stands for rather<br />
administrative sections,<br />
such as the table of<br />
contents or the “Dear<br />
readers” on page 3.<br />
If a topic belongs to more<br />
than one group, we use<br />
crosshatched frames.<br />
Ochre/green stands for<br />
Carbon Capture &<br />
Bioplastics, e. g. PHA made<br />
from methane.<br />
Articles covering Recycling<br />
and Bioplastics ...<br />
Recycling & Carbon Capture<br />
We’re sure, you got it!<br />
64 bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17
Subscribe<br />
now at<br />
bioplasticsmagazine.com<br />
the next six issues for €179.– 1)<br />
Special offer<br />
for students and<br />
young professionals<br />
1,2) € 99.-<br />
2) aged 35 and below.<br />
Send a scan of your<br />
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or similar proof.<br />
p<br />
Event Calendar<br />
You can meet us<br />
18 th LAPET Series - Circular Plastics Packaging LATAM<br />
<strong>06</strong>.12. - 07.12.<strong>2022</strong>, Mexico City, Mexico<br />
www.cmtevents.com/eventschedule.aspx?ev=221230&<br />
17th European Bioplastics Conference<br />
<strong>06</strong>.12. - 07.12.<strong>2022</strong>, Berlin, Germany (hybrid)<br />
https://www.european-bioplastics.org/events/eubp-conference/<br />
9 th European Biopolymer Summit<br />
08.02. - 09.02.2023, London, UK<br />
https://www.wplgroup.com/aci/event/european-biopolymer-summit/<br />
World Biopolymers and Bioplastics Innovation Forum<br />
01.03. - 02.03.2023, Berlin, Germany<br />
www.leadventgrp.com/events/world-biopolymers-and-bioplasticsinnovation-forum/details<br />
Plastics Recycling Conference<br />
<strong>06</strong>.03. - 08.03.2023, National Harbour, MD, USA<br />
https://www.plasticsrecycling.com/<br />
Cellulose Fibres Conference 2023 (CFC)<br />
08.03. - 09.03.2023, Cologne, Germany (hybrid)<br />
https://cellulose-fibres.eu<br />
bio!TOY<br />
21.03. - 22.03.2023, Nuremberg, Germany<br />
Events<br />
daily updated eventcalendar at<br />
www.bioplasticsmagazine.com<br />
by bioplastics MAGAZINE<br />
https://www.bio-toy.info<br />
Conference on CO 2 -based Fuels and Chemicals 2023<br />
19.04. - 20.04.2023, Cologne, Germany (hybrid)<br />
https://co2-chemistry.eu<br />
interpack 2023<br />
04.05. - 10.05.2023, Düsseldorf, Germany<br />
https://www.interpack.com<br />
bio!PAC<br />
08.05. - 10.05.2023, Düsseldorf, Germany<br />
by bioplastics MAGAZINE<br />
https://www.bio-pac.info<br />
CO 2 Capture, Storage & Reuse 2023<br />
16.05. - 17.05.2023, Copenhagen, Denmark<br />
https://fortesmedia.com/co2-capture-storage-reuse-2023,4,en,2,1,21.<br />
html<br />
Renewable Materials Conference 2023 (RMC)<br />
23.05. - 25.05.2023, Siegburg, Germany (hybrid)<br />
www.renewable-materials.eu<br />
+<br />
Plastics for Cleaner Planet<br />
26.<strong>06</strong>. - 28.<strong>06</strong>.2023, New York City Area, USA<br />
https://innoplastsolutions.com/conference/<br />
Subject to changes.<br />
For up to date event-info visit https://www.bioplasticsmagazine.com/en/event-calendar/<br />
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bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17 65
Company Editorial Advert<br />
Company Editorial Advert<br />
Companies and people in this issue<br />
Agrana Starch Bioplastics 62<br />
AIMPLAS 11,18<br />
AITIIP 22<br />
Alfa Laval 14<br />
All Nippon Airways ANA 50<br />
Andreu World 30<br />
Arctic Biomaterials 42<br />
Arkema 62<br />
Avient 35<br />
BASF 19,44 62<br />
Be Good Friends BGF 6<br />
BeGaMo 11<br />
Benvic 37<br />
Better Biomass 53<br />
Bio4Pac 63<br />
BioBTX 14<br />
Bio-Fed Branch of Akro-Plastic 62<br />
Biofibre 62<br />
Biotec 50 63,67<br />
BLOND:ISH Abracadabra 32<br />
Borealis 35<br />
BPI 64<br />
Brabender 40<br />
Braskem 51<br />
Bugaboo 28<br />
BUSS 21,64<br />
BW Flexibles 51<br />
Bye Bye Plastic 32<br />
Callaghan Innovation 27<br />
CAPROWAX P 63<br />
Carbios 12<br />
Carbon Recycling International 26<br />
Interzero 5,13<br />
ISCC 6,28,34,53<br />
JinHui ZhaoLong High Technology 62<br />
Kaneka 63<br />
Kingfa 63<br />
Kompuestos 22,38 63<br />
KPMG 13<br />
KraussMaffei 14<br />
Lanxess 37<br />
LanzaTech 7<br />
LG Chem 62<br />
L'Oréal 35<br />
Maip 10, 30<br />
Michigan State University 64<br />
Microtec 62<br />
Minima Technology 64<br />
MIT 20<br />
Mitsubishi Corporation 5,10, 37<br />
Mixcycling 62<br />
Mynusco 36<br />
narocon InnovationConsulting 9, 11 64<br />
Naturabiomat 64<br />
Natureplast-Biopolynov 63<br />
NatureWorks 5,43<br />
NaturTec 13 64<br />
Neste 5,12,28,37,56<br />
nova Institute 12,15,54 15,31,39,49,64<br />
Novamont 39 64,68<br />
NREL 21<br />
Nurel 63<br />
OMV 15,34<br />
Orkla 36<br />
Alonso,Mercedes 28<br />
Altice, Rich 43<br />
Amory, Martijn 28<br />
Barbier, Maxime 27<br />
Berthoud, Mathieus 12<br />
Börger, Lars 56<br />
Borghans, Marc 14<br />
Bray, Steve 5<br />
Brouard Gailloit, Solenne 12<br />
Brunelle, Nathalie 35<br />
Brunk, Peter 46<br />
Bussières, Virginie 13<br />
Carraway, Daniel 29<br />
Carus, Michael 12<br />
Coué,Gregory 22<br />
Daphne, Tian 53<br />
de Bie, Francois 10<br />
de Wilde, Bruno 10,47<br />
Di Mucci, Luca 38<br />
Dreisbach, Friedrich 14<br />
Ehlert, Oliver 44<br />
Fischer, Thomas 46<br />
Gielen, Gerty 27<br />
Granacher, Christine 11<br />
Grivalský, Tomáš 24<br />
Groen, Joop 14<br />
Guitteau, Camille 32<br />
Helin, Maiju 13<br />
Celanese Engineered Materials 48<br />
OWS 10,47<br />
Hesselink, Tom 13<br />
Centre for Res. in Agricult. Genomics 23<br />
PADM 52<br />
Hofer,Wolfgang 15<br />
Chimei 5,37<br />
Plastic Energy 13<br />
Hoffmann,Luis 14<br />
Circular Biobased Delta 14<br />
CJ Biomaterials 43 63<br />
Cocoa Canopy 51<br />
Cove 29<br />
CSIC 22<br />
Customized Sheet Extrusion 63<br />
plasticker 19<br />
polymediaconsult 64<br />
Polystyvert 12<br />
Polytan 51<br />
POSTECH 23<br />
PTT/MCC 62<br />
Hong, Chul-Ki 6<br />
Kaeb, Harald 11<br />
Kamphuis, Paul 52<br />
Keilbach, Franz-Xaver 14<br />
Konstantinov, Igor 53<br />
Di Mucci 38<br />
Pyrowave 13<br />
Kopp, Julian<br />
DIN CERTCO 44<br />
REDcert 53<br />
Krause, Lars 54<br />
Dr. Heinz Gupta Verlag 42<br />
DSD Duales System Deutschland 13<br />
DSM 28,35,39<br />
DUH Deutsche Umwelthilfe 44<br />
DuPont 36,48<br />
Earth Renewable Technologies 62<br />
Roswell Textiles 42<br />
RSB 6,53<br />
RSPO 53<br />
RWDC 29<br />
Sabic 36<br />
SAES Coated Films 39<br />
Kristjánsdóttir, Björk 26<br />
Larsen, Carsten 13<br />
Lee, Seung-Jin 43<br />
Lindsey, Blake 29<br />
Martini, Eligio 10, 30<br />
Eastman 13<br />
Saida 64<br />
Martini, Emanuele 10<br />
Eckart 37<br />
Samsung 35<br />
Moei-Galera, Anne-Marie 14<br />
Ecoloop 53<br />
Schneider Electric 35<br />
Moon, Jo Hyun 23<br />
Elixance 37 62<br />
Erema 64<br />
Erewhon 29<br />
EUCertPlast 53<br />
European Bioplastics 11 64<br />
Scion 27<br />
Shell 13<br />
Sino Thai Engieering and Construction 5<br />
Stora Enso 6<br />
Sukano 64<br />
Muscatello, Allegra 10<br />
Niessner, Norbert 7<br />
Noh, Myung Hyun 23<br />
Parker, David 27<br />
Evolution Music 32<br />
Sulzer Chemtech 14<br />
Parker, Mike 52<br />
Fibrant 28<br />
Sunar NP 63<br />
Philipon, Thomas 6<br />
FKuR 62<br />
TA Instruments 14<br />
Polet, Roeland 28<br />
Ford Motor Company 35<br />
Fraunhofer UMSICHT 64<br />
Futamura 51<br />
Gehr 34 63<br />
Gema Polimers 62<br />
Tacoil 6<br />
Tech. Univ. Vienna 24<br />
Technip Energies 13<br />
Tecnaro 63<br />
Tianan Biologic Material 63<br />
Pras, Erik 50<br />
Ravenstijn, Jan 10<br />
Reiffenhäuser,Ulrich 34<br />
Sabur, Mesbah 53<br />
Gianeco 62<br />
Ticinoplast 39<br />
San, Shiba 32<br />
Global Biopolymers 62<br />
Toray 50<br />
Schellerer, Karl-Martin 34<br />
GO!PHA 10 64<br />
TotalEnergies Corbion 6,10,35,52 63<br />
Schmidtchen, Ludwig 40<br />
Grafe 28 62,63<br />
Granula 63<br />
Great River Plastic Manuf. 64<br />
Green Dot Bioplastics 52 63<br />
Green Serendipity 17 64<br />
Gualapack 39<br />
Treffert 63<br />
Trinseo 63<br />
TTCL 5<br />
TÜV Austria 29,38<br />
United Bioplolymers 63<br />
Univ Philippines 40<br />
Stratmann, Matthias 15<br />
Suijkerbruijk, Bart 13<br />
Thiery, Adriaan 28<br />
Thomazo-Jegou, Juliette 11<br />
Totterman, Alex 29<br />
Helian Polymers 42 63<br />
Univ. App. Sc. Upper Austria 24<br />
Ueda, Hiroyuki 10<br />
Henan Shuncheng Group 26<br />
Verbund kompostierbarer Produkte 46<br />
Urquiola, Patricia 30<br />
Idemitsu Kosan 5,37<br />
Imerys 36<br />
INEOS 6,7<br />
ING 14<br />
Inst. F. Bioplastics & Biocomposites 64<br />
Institut f. Kunststofftechnik, Stuttgart 64<br />
Westlake Vinnolit 34<br />
Wilson & Ross 27<br />
Xiamen Changsu Industries 62<br />
Xinjiang Blue Ridge Tunhe Polyester 62<br />
Zeijiang Hisun Biomaterials 63<br />
Zeijiang Huafon 62<br />
von Ketteler, Michael 46<br />
Vries, Tijmen 14<br />
Wilson, Peter 27<br />
Ye, Dae-yeol 23<br />
Yung, GyooYeol 23<br />
Institute of Microbiol. Centra Algatech 24<br />
66 bioplastics MAGAZINE [<strong>06</strong>/22] Vol. 17
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