Newsletter_01-2023_EN
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NEWSLETTER
www.cleanroom-online.com Edition EN 01-2023
Fraunhofer IPMS develops 200 mm technologies.
© Fraunhofer IPMS
MEMS scanner mirrors of Fraunhofer
IPMS. © Fraunhofer IPMS
Semiconductor technology
for everyone
Fraunhofer IPMS presented services in the 200/300 mm
semiconductor area at Semicon Europa
Innovative electronics require state-of-the-art technologies and manufacturing processes. For
many medium-sized companies, this is an investment that is almost impossible to bear. But
thanks to the Fraunhofer Institute for Photonic Microsystems IPMS and its two clean rooms,
the latest research results and technologies on 200 and 300 mm wafers are also accessible to
smaller companies. The offer ranges from consulting to process development and pilot series
production.
The level of automation and efficiency in
industry has increased significantly with
Industry 4.0 and the Internet of Things.
This requires more and more sensors, actuators,
control devices and machine learning systems.
The demand for compact, energy-efficient and
advanced technologies as well as miniaturized
components with innovative functions is increasing.
However, the development of many of
these technologies involves high costs and the
use of a clean room. With its 200 mm research
portfolio, Fraunhofer IPMS offers low-threshold
access to these cutting-edge technologies and
equipment parks, especially for smaller companies.
MEMS technologies and devices
on 200 mm wafers
Customers of Fraunhofer IPMS can take advantage
of the complete service for the development
of micro-electro-mechanical systems (MEMS)
and micro-opto-electro-mechanical systems (MOEMS)
on 200 mm wafers.
In the field of sensors and actuators, for example,
Fraunhofer IPMS develops and manufactures spatial
light modulators (SLM) and capacitive ultrasound sensors
(CMUT) using sacrificial layer technology within
surface micromechanics. In addition, the institute offers
high-precision mirrors in volume micromechanics
as well as the unique Nano-E-Drive actuation principle,
which is used in a wide range of applications. These
actuators are based on deep-etched silicon structures
with large aspect ratios (up to 1:40 using the Bosch process).
They offer high energy efficiency in a small package
space.
The technological development and support of
MEMS technologies, from single processes to technology
modules and complete technology, as well as the
process-related support of the equipment in the clean
room is provided by more than 100 engineers, operators
and technicians. After successful development, the ins-
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NEWSLETTER
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titute offers pilot production or technology transfer support. Fraunhofer
IPMS covers the technology readiness levels (TRL) from three
to eight.Start-ups, SMEs and companies without their own Fab in
particular can thus benefit from access to high technology at low investment
costs.
300 mm semiconductor process and product development
for nanoelectronics
Not only 200 mm technologies are developed by Fraunhofer IPMS.
With the Center Nanoelectronic Technologies (CNT), the research
institute conducts applied research on 300 mm wafers for microchip
producers, suppliers, equipment manufacturers and R&D partners.
A variety of Ultra Large Scale Integration (ULSI) level technology
developments and services are offered. These include, among
others, atomic layer deposition, chemical-mechanical polishing,
wafer metallization, wafer cleaning, metrology or nanopatterning.
The focus of the R&D activities is on the front end with emphasis
on the integration of functionalities in wiring layers (BEoL module).
By bundling the competences with Fraunhofer IZM-ASSID (focus
on heterointegration and wafer level packaging), which is also active
on 300mm, a joint center with a clean room of 4000 m² size was recently
established. Focal points are, for example, work in the field of
neuromorphic computing, quantum computing and hybrid bonding.
Neuromorphic Computing
Speed, performance, miniaturization and energy efficiency are becoming
increasingly important when it comes to enabling Big Data
and Artificial Intelligence (AI) applications. Neuromorphic computing
offers a promising approach to solving this problem. Neuromorphic
chips are modeled on the human brain and have highly interconnected
artificial neurons and synapses. The higher computing
power of such chips is mainly achieved by the fact that they - just like
the neurons and synapses in the human brain - store and process
information simultaneously (in-memory computing).
Fraunhofer IPMS is developing innovative technologies and
hardware solutions with high energy efficiency using an in-memory
computing approach, especially for sensor-related direct data processing
on site without transfer to the cloud (edge computing). For
different generations of neuromorphic hardware, Fraunhofer IPMS
is researching crossbar architectures based on non-volatile memories
(e.g. ferroelectric field effect transistors).
Fraunhofer-Institut für Photonische Mikrosysteme IPMS
D 01109 Dresden
JANUARY 2023
Dear cleanroom professionals,
Welcome to our first CLEANROOM NEWSLETTER in 2023. Thank you very much for
your interest and for remaining loyal to us over the past year.
The year 2022 has come to an end. It was an exciting year full of changes and challenges
in every sense. It was marked by confidence after the difficult pandemic years and many
global, unexpected and major challenges.
We continue to work on putting together interesting content for you and to constantly
improve. For better readability of the newsletter we have, among other things, changed
the formatting of the PDF file and the typography.
We look ahead with confidence and wish you good health, peace, tolerance, success
and, in between, energy-giving free time for a happy life.
Stay loyal to us in 2023 and risk a look at our homepage from time to time for the latest
news or to find a cleanroom expert.
All the best
for the New Year
Your Cleanroom Online Team
Reinhold Schuster
PS: You can already look forward to the REINRAUM YEARBOOK 2023. We promise you
that we are putting together an interesting work at the moment. Approx. 240 pages of
concentrated cleanroom information, which we will send to you by post in the next few
weeks.
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NEWSLETTER
www.cleanroom-online.com Edition EN 01-2023 | Page 3/33
New review provides
overview on application
of European standards
for effective disinfection
strategies
Requirements for test methods and claims
When pathogens suddenly appear in healthcare facilities,
livestock farming or food processing plants, effective
hygiene protocols for infection prevention must be available
immediately. This is especially true if there is hardly anything
known about the pathogens – as it was the case for SARS-CoV-2 at
the beginning of 2020. In the field of disinfection, numerous products
with different claims of effectiveness are available. When selecting
products, it is helpful to know what these claims are based on and
what the European body of standards contributes to the issue. With
the large number of standards and norms, however, it is easy to lose
track. A current review article now offers good orientation and explains,
among other things, how standards relevant in the field of disinfectants
are developed, why surrogate test organisms are important
and to what extent this affects infection prevention measures. [1]
Technical Committee for chemical disinfectants and antiseptics
in charge of standards development
Within the European Committee for Standardization (CEN), the socalled
Technical Committee 216 (CEN/TC 216) is responsible for all
activities regarding standardization of terminology, requirements,
test methods, application recommendations, and labelling in the
entire field of chemical disinfection and antiseptics [2]. This committee
supervises four working groups in which experts from science,
authorities, laboratories, and industry work together to develop the
necessary standards. While one working group covers human medicine
and another one veterinary medicine, the third working group
deals with food hygiene as well as domestic and institutional use,
and the fourth with strategic and superordinate aspects, such as the
harmonisation of European standards. The superordinate standard
is EN 14885 [3], which, for example, summarises general aspects of
the different areas of application as well as the requirements of the
respective standards from the different working groups. Therefore,
this standard also represents the basic requirement within the approval
process for medicinal products.
Instrument disinfectants and partially also surface disinfectants for
application in the field of human medicine have to be approved as
medicinal products in Europe. The review article therefore deals
with all important standards or test methods and the requirements
for microbicidal claims [1]. In general, the effectiveness test is carried
out according to a 3-phase test procedure, the so-called tiered
approach. Phase 1 tests are performed during development. Phase
2 tests are intended to mimic the requirements for disinfectants for
the respective application areas as best as possible. A distinction is
made between phase 2, step 1 tests, quantitative suspension tests
to demonstrate the various effectiveness under simulated practical
conditions, and phase 2, step 2 tests, quantitative laboratory tests for
testing products on so-called carriers in order to imitate the practical
use of the disinfectants. In the case of hand disinfectants, for example,
the „carriers“ are the hands of test subjects. In the future, phase
3 tests as field tests under real conditions are also to be developed. In
order to claim antimicrobial effectiveness, the tested disinfectants
also have to meet specified requirements for the logarithmic (log)
reduction of defined test organisms. So-called surrogate organisms
are used for this, which are representative of other organisms (e.g.
Candida albicans for yeast; also representative for Candida auris)
and allow conclusions to be drawn about the bactericidal, yeasticidal,
sporicidal, fungicidal, or virucidal effectiveness. As a result,
effective disinfectants can be selected quickly even in the event of
new pathogens appearing. [1]
Conclusions
The authors of the review article provide clear and comprehensive
insights into European standards relevant for the field of disinfectants.
In their opinion, the standards represent a solid basis for the
selection of effective disinfectants and do not require time-consuming
new tests for newly emerging pathogens.
PAUL HARTMANN AG
D 89522 Heidenheim
Sources:
1. Bolten A et al. (2022) Use of the European standardization framework established by CEN/TC 216 for effective disinfection strategies in human
medicine, veterinary medicine, food hygiene, industry, and domestic and institutional use - a review. GMS Hyg Infect Control 17: Doc14. https://doi.
org/10.3205/dgkh000417
2. European Committee for Standardization. https://standards.cencenelec.eu/dyn/www/f?p=205:7:0::::FSP_ORG_ID:6197&cs=10A8D4C3DCD7472E-
41B4ECBDD9E3C6A82 (accessed on October 31, 2022)
3. EN 14885:2022 Chemical disinfectants and antiseptics - Application of European Standards for chemical disinfectants and antiseptics.
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NEWSLETTER
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Crane runway with cleanroom hoist
Perfect West-East task sharing
When distances are long and conditions are difficult, it can be extremely helpful to split the tasks to be completed between
the project partners. When installing an ISO Class 6 cleanroom crane, however, this is not trivial. Nevertheless, this is
exactly what worked out excellently in a remarkable cooperation between the eastern customer and the western supplier.
The very successful division of labor between the cleanroom
crane specialist Altmann and a renowned company from the
sterile packaging sector for pharmaceutical products in Eastern
Europe deserves a mention despite all the sensitivities. Especially
since the object was already completed in February 2022 to the
satisfaction of all parties involved. Moreover, the manner in which it
was handled is quite remarkable and could be exemplary for other
industries in equally remote regions further west.
Best results achieved hand in hand
After all, we are talking here about two crane systems, each with a
load capacity of 4 tons, a length of 40 meters and a span of 4.60 meters.
Nothing small, then. First of all, therefore, Altmann GmbH from
Albaching in Bavaria designed, manufactured and supplied all the
necessary parts according to its own calculations. In the first step of
the tasksharing, the crane runway and supports were then assembled
by the customer on site with the corresponding assembly instructions.
Certain adjustments were necessary in detail to guarantee
the performance data, but in the end everything worked out perfectly.
The substructure was in place and met all requirements.
Then it was time to assemble the crane bridges, which were to
be used on the installed crane runway. Their performance data with
a speed of 2 to 30 meters per minute, a hoisting speed of 0.5 to 4
meters per minute, a cross travel speed of 0.7 to 10 meters per minute
- all frequency-controlled - are challenging either.
Exemplary because it saves costs and resources
Clean room crane system with 4 to load capacity (1 of 2)
For the final assembly and commissioning of the actual cranes on
the substructure, two Altmann assembling engineers traveled to the
customer for three days. The cooperation worked „like clockwork“,
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NEWSLETTER
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not least thanks to a good command of English and a very high level of expertise on both
sides. The hospitality with which the ALTMANN fitters were received is also particularly
worthy of mention. According to Achim Altmann, one of the two company bosses, who was
personally on site during the final phase, the subsequent acceptance of the plant and the
required certification also went „perfectly“. He praises „the very well functioning division of
tasks in partnership“, which in his estimation brought „great cost savings, an immense time
advantage and, despite the obstacles to be overcome, a perfect result“.
In sum, it can probably be said that a division of labor like the one used in this project brings
immense advantages, especially when working with remote customers. However, the requirements
on the customer side should not be underestimated. But if the competence is
present in both project partners, nothing stands in the way of the success of such a „remote
relationship“ in the opinion of the Altmann management.
Weight loss
ALTMANN GmbH
Oberdieberg 23-25
D 83544 Albaching
Telefon: 08076 /8879-0
eMail: kontakt@altmann-foerdertechnik.de
Internet: http://www.altmann-foerdertechnik.de
New Test Center for
high-purity cleaning applications
Ecoclean expands capacity for high-purity cleaning trials
Ecoclean GmbH‘s new High Purity Test Center, which was officially inaugurated at its German production site in Dettingen
unter Teck at the end of November 2022, complements the company‘s 15 existing technology centers in the high purity sector.
The facilities and conditions have been created to carry out cleaning trials on high-tech components with the highest
cleanliness requirements.
In line with changing and sector-specific requirements in industrial
parts cleaning, Ecoclean GmbH has added new products and
services to its portfolio. These include cleaning machines and
systems specially designed for so-called high-purity cleaning applications,
where extremely high cleanliness requirements for metallic
and optical components must be reliably met. Such components are
needed, for example, by equipment manufacturers supplying the semiconductor
industry, in precision optics, as well as in laser, measurement,
analysis and high-vacuum applications. It was thus a logical
and appropriate step for Ecoclean to provide the corresponding capacities
and technologies for conducting cleaning trials in a cleanroom
environment under ultra-clean conditions for customers from
these market segments. This resulted in the new High-Purity Test
Center at the company’s production site in Dettingen unter Teck, in
which Ecoclean invested around four million Euros. It was officially
inaugurated at the end of November 2022.
More than just an alternative to in-house trials
The new Test Center comprises a total of five cleaning systems
which are outfitted specifically for high-purity cleaning tasks. These
system cover all the technologies, media and processes needed
for wet-chemical parts cleaning, such as ultrasonics, injection flood
washing, plasma cleaning, pulsed pressure cleaning (PPC) and Ultrasonics
Plus.
For customers who manufacture precision parts for high-purity applications,
the ability to perform cleaning trials in Ecoclean’s Test
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Center offers several advantages:
– As a rule, new parts require extensive process validation procedures
and cleaning trials. These would put a strain on in-house cleaning
systems, which are invariably already validated and operated
at full capacity.
– The cleaning processes and process parameters, for example
washing mechanics, chemistry, water qualities, cycle times and
cleaning results, can be designed and optimized for the respective
component independently of any company processes which might
already exist.
– The trials make it easier to estimate process requirements and
cleaning results in advance, thus minimizing the risk for the team
consisting of the customer and equipment manufacturer.
– In addition, tests and feasibility studies on the cleanability of
new precision components can be performed without having to interfere
with validated production processes.
– Last but not least, job cleaning services are also available to
customers if required.
this equipment, extremely high cleanliness standards, such as those
demanded by Grade 1 and 2, can be met. Since all systems are networked
via the Ecoclean Connect cloud solution, all machine and
cleaning test data are available in digital form.
To verify cleaning results, the Test Center is equipped with diverse
measuring instruments. There is also a special packaging station
for the cleaned products.
Ecoclean GmbH
D 70794 Filderstadt
Equipped for pre-cleaning and final cleaning tasks
with the highest requirements
The new Test Center has two cleaning areas, each with different cleanliness
classes. The first one is in a clean-room that contains both a
solvent-based chamber cleaning machine with integrated low-pressure
plasma cleaning and a chamber-type machine for aqueous media.
This area is used for pre-cleaning tasks, which prepare parts for
final cleaning in the clean-room environment. It is also suitable for
meeting the higher cleanliness requirements of a variety of typical
ultra-fine cleaning tasks encountered in sectors such as the sensor,
aviation, e-mobility and coating industries.
The final cleaning area is in a validated ISO Class 7 clean-room
with ISO Class 6 zones. This contains a chamber-type washer for
solvent media, a chamber-type washer for water-based media, and a
multi-chamber ultrasonic cleaning system with nine wet and two dry
stations. Here, different ultrasonic frequencies, cleaning chemicals,
PPC, passivation agents and more can be tested. A range of (combinable)
options are also available for drying parts.
In addition, the new Technology Center is fitted with media preparation
systems for reverse osmosis (RO), de-ionized (DI) and ultra-pure
water (UPW), thus supplying all the types of water qualities
needed for ultra-fine and high-purity cleaning operations. Thanks to
Ecoclean celebrated the inauguration of the new High Purity Test
Centre at the Dettingen production site with around 110 guests from the
semiconductor supply industry, precision optics and other high-tech
sectors. (Photo credit: Ecoclean GmbH)
To detect residual particles, the High Purity Test Center also features a
darkroom with a UV light source. (Photo credit: Ecoclean GmbH)
The new Test Center enables customers with high-purity cleaning tasks
to conduct tests under extremely clean conditions. For this, a total of five
cleaning systems, RO, DI and UP water, measuring instruments and a
packaging station are available in a clean area and a cleanroom.
(Photo credit: Ecoclean GmbH)
In the final cleaning area, which is in a validated ISO Class 7 cleanroom
with ISO Class 6 zones, cleaning tests with the highest cleanliness
requirements, such as Grades 2 and 1, can be carried out.
(Photo credit: Ecoclean GmbH)
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NEWSLETTER
www.cleanroom-online.com Edition EN 01-2023 | Page 7/33
About Perseverance and Winning
Cleanzone Award 2022 for „Reinraum-Mieten“
Wolfgang Hassa can tell you a thing or two about defeats, setbacks
and failures. Like many imaginative, optimistic and innovative entrepreneurs.
But while many give up in frustration, the head and
owner of Reinraum-Mieten has learned one thing above all in the
course of his thrilling professional career: Only those who persevere
can reach their goal. Now, after years of striving for recognition in the
dynamic cleanroom market, Wolfgang Hassa has won the Cleanzone
Award 2022.
As Victor Hugo once said, „Nothing is stronger than an idea
whose time has come.“ Wolfgang Hassa knew from the start that the
idea was a great one. But the market was not yet ready for mobile,
textile, freely configurable and, above all, rentable cleanrooms. And
so the first presentation of the concept at Cleanzone fair, at that time
still as a purchase variant, was almost smiled at a little in 2018. Cleanrooms,
that had to be something solid, firm, reliable, stable and above
all durable. After all, a cleanroom is about something: cleanliness and
safety, which, according to the majority‘s pre-judgment at the time,
can by no means be guaranteed in a „tent“.
So, with articles in the press, visits to customers, countless conversations,
presentations and videos, patient educational work had
to be done to advance the idea. Gradually, the realization filtered
through that individually configurable cleanrooms with a flexible
period of use under full cost control offer considerable economic
and organizational advantages. Not to mention the flexibility and
functional convertibility.
On the occasion of Cleanzone 2022 in Frankfurt, Wolfgang Hassa
presented his transformed concept coherently and demonstrated
it in situ - and convinced both the jury and the audience. The
Cleanzone Award 2022 went to … Reinraum-Mieten. Of the eleven
applications submitted for this innovation award, five had made it
through to nomination and were presented to a broad audience on
the two days of the trade show, the majority of whom, like the expert
jury, opted for the concept of temporary, rentable cleanrooms.
REINRAUM-MIETEN
by Wolfgang Hassa
Rottstr. 33
D 52068 Aachen
Telefon: 0177 8890417
eMail: hassa@reinraum-mieten.de
Internet: http://Reinraum-Mieten.de
© Messe Frankfurt / Jean-Luc Valentin
www.reinraum.de
NEWSLETTER
www.cleanroom-online.com Edition EN 01-2023 | Page 8/33
Particle Measuring Systems Releases Fully
Compliant Remote Microbial Air Sampler with
Flexible Installation and Easy Environmental
Monitoring System Integration
The highly adaptable, new MiniCapt® Pro offers fully compliant remote microbial monitoring with built-in pump
and advanced communication options for remote viable monitoring.
The MiniCapt® Pro Remote Microbial Air Sampler from Particle
Measuring Systems (PMS) incorporates the latest viable cleanroom
monitoring technologies into one instrument to customize cleanroom
and isolator microbial monitoring. This new product meets EU
GMP Annex 1 regulatory requirements and the operational needs of
the pharmaceutical manufacturing industry where flexible connectivity
and compliance are of value.
Loaded with features, the MiniCapt Pro’s small footprint is designed
for mounting in tight spaces and gives the user all-in-one
flexible installation options with a HEPA-filter compatible internal
pump, various power options including Power over Ethernet (PoE),
WiFi, and digital I/O capabilities. The external 316L stainless steel
enclosure is liquid resistant and has an IP65 rating that protects the
unit during cleaning activities and from harsh environments. The
mounting bracket with optional NFC allows for simple installation,
removal, and reprogramming after service. The MiniCapt Pro collects
viable particulate contamination using the BioCapt® and Bio-
Capt Single-Use microbial impactors, and accommodates various
settle plate options.
“The MiniCapt Pro remote viable air sampler is an example of
how Particle Measuring Systems Engineers build flexibility into their
products to meet the evolving and specific needs of their customers.”
said Paul Hartigan, Global Aerosol Product Line Manager at Particle
Measuring Systems. He continued, “We are excited about the addition
of the Power over Ethernet (PoE) capability and the optional
Smart Bracket mounting system that incorporates NFC capabilities
to simplify service and installation. This remote microbial sampler
adds to our world-class line of viable monitoring and contamination
control products. Our customers especially benefit from the small
footprint and all-in-one nature of this instrument, giving them the
ability to monitor aseptic processes close to critical control points.”
After initial installation, the MiniCapt Pro’s plug-and-play connectivity
allows it to easily integrate into PMS or third-party facility
monitoring and compliant data management software systems.
Additionally, the quick-release mounting bracket stores essential
sensor data such as the IP address at the point of measurement, reducing
installation time and errors after calibration or servicing.
The MiniCapt Pro is part of Particle Measuring Systems’ Pro Series
of advanced contamination control solutions. Use the MiniCapt
Pro alone, or together with other viable and nonviable, remote and
portable, instruments in the Pro Series line of instruments to monitor
clean and aseptic manufacturing areas with the full confidence of
meeting global regulatory requirements.
Particle Measuring Systems Germany GmbH
Im Tiefen See 45
Telefon: +49 351 8896 3850
Internet: http://www.pmeasuring.com
D 64293 Darmstadt
eMail: PMSGermany@pmeasuring.com
www.reinraum.de
NEWSLETTER
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Bardusch AG investit trois millions
de francs suisses à Selzach et
crée 30 nouveaux emplois
Bardusch AG poursuit son expansion dans le plateau suisse avec une nouvelle succursale et renforce sa position sur le
marché comme un des principaux prestataires de services textiles en Suisse. Le 25 novembre, l‘entreprise a ouvert une
blanchisserie en salle blanche hautement spécialisée dans le canton de Soleure.
Trente nouveaux emplois et un investissement de trois millions
de francs : En présence de 150 invités, le spécialiste des
services textiles Bardusch AG, dont le siège est à Bâle, a inauguré
solennellement sa nouvelle succursale à Selzach, dans le canton
de Soleure. La succursale est équipée des techniques les plus
modernes. Avec ses processus de traitement certifiés, elle répond
aux exigences les plus élevées en matière de salles blanches de l‘industrie
chimique et pharmaceutique, de la technique médicale ainsi
que du secteur de l‘électronique et de la biotechnologie.
« Je suis très heureux que nous disposions désormais à Selzach
d‘un centre de compétences hautement spécialisé dans le traitement
des textiles pour salles blanches. Avec cet investissement,
nous réaffirmons notre engagement en faveur du site suisse », déclare
Heidi Zaugg, directrice générale de Bardusch AG. Les dix dernières
années, 60 millions de francs ont été investis dans les sept
succursales suisses afin de les maintenir à la pointe de la technologie
et des structures.
En Suisse pour la Suisse
« La nouvelle succursale à Selzach représente une fois de plus notre
philosophie de gestion durable : nous produisons en Suisse pour
les clients suisses. Cela signifie non seulement des trajets courts en
matière de logistique, mais aussi un attachement local, des temps de
réaction rapides ainsi qu‘une fiabilité dans la qualité du traitement et
de la livraison », ajoute Zaugg.
Silvia Spycher, présidente de la commune de Selzach, se réjouit
de cette nouvelle arrivée de Bardusch AG : « Des emplois supplémentaires
sont créés à Selzach, ce que nous saluons. Nous souhaitons
la bienvenue à Bardusch AG dans notre commune et nous
réjouissons de la collaboration. Nous soutiendrons l‘entreprise du
mieux possible ».
Un monitoring unique, plus de durabilité
Dans la blanchisserie spécialisée en salle blanche de Bardusch AG
à Selzach, les textiles utilisés dans des domaines très sensibles sont
nettoyés et entretenus : par exemple dans l‘industrie pharmaceutique
ou chimique, dans la fabrication de semi-conducteurs, dans
la production microélectronique ou encore dans les pharmacies
d‘hôpitaux. Il s‘agit ici de respecter des directives strictes en matière
d‘hygiène. Outre l‘hygiène, la protection du produit contre les influences
environnementales et les personnes est également nécessaire
dans les salles blanches hautement techniques. Il est important
que les vêtements professionnels et les textiles ne libèrent aucune
particule de saleté ou de tissu de la personne qui les porte dans l‘environnement.
„Nos installations de traitement et de filtrage sont surveillées
en permanence dans le cadre d‘un processus de monitoring
unique en Europe. Nous nous assurons ainsi que le linge n‘est pas
contaminé par des particules (particules en suspension dans l‘air)“,
explique André Schmitter, responsable opérationnel de la succursale
de Selzach. Au cours des dernières semaines, la blanchisserie en
salle blanche a été soumise à un contrôle de qualité par une équipe
d‘experts externes.
« Avec notre équipe de collaborateurs bien qualifiés et très expérimentés
et grâce à des processus d‘exploitation efficaces, nous
pouvons réagir rapidement à l‘évolution des conditions du marché,
aux exigences des clients ainsi qu‘à l‘augmentation de la demande. À
Selzach, nous sommes en mesure de tripler nos capacités si nécessaire
», souligne André Schmitter.
La nouvelle succursale est également „state of the art“ en matière
de durabilité. Les nouvelles installations consomment nettement
moins d‘énergie et d‘eau tout en conservant une qualité élevée. Les
collaborateurs disposent de postes de travail spacieux et lumineux
dans la production et les bureaux. La succursale est en outre idéalement
située et bien desservie par les transports publics : Un arrêt
CFF se trouve à quelques mètres seulement du site.
La croissance se poursuit
Pour Bardusch AG, l‘expansion à Selzach est une étape logique. Heidi
Zaugg explique à ce sujet : « Le service de salle blanche est un secteur
d‘activité qui se développe de manière très satisfaisante. Avec
cette nouvelle présence sur le Plateau, nous renforçons notre position
parmi les principaux prestataires de services textiles en Suisse
tout en continuant sur la voie de la croissance ».
Selzach est très attractive sur le plan logistique en raison de sa
situation géographique centrale sur le Plateau. La succursale est facilement
accessible depuis toutes les régions du pays, ce qui garantit
des trajets courts et une grande sécurité d‘approvisionnement. «
Nous avons la certitude de pouvoir gagner de nouveaux clients dans
tous les secteurs industriels importants et de pouvoir proposer nos
services », déclare Heidi Zaugg.
Bardusch GmbH & Co. KG
Pforzheimer Str. 48
Textil-Mietdienste
D 76275 Ettlingen
Telefon: 01801 22738724 Telefax: 01801 22738824
eMail: reinraum@bardusch.de
Internet: http://www.bardusch.de
www.reinraum.de
NEWSLETTER
www.cleanroom-online.com Edition EN 01-2023 | Page 10/33
Constant start conditions for 3D cell culture
methods: Unique platform allows the
cultivation of up to 9,000 uniform
and size-controlled spheroids
Regenerative medicine and stem cell research - No need for pretreating the plate and
centrifuging after seeding
3D cell culture experiments allow growth simulation that is closer to the processes in the human body. For this reason, they
are becoming increasingly significant in life sciences. However, many plate designs are limited with regard to their reproducibility
or maximum number of cultivated cell clusters in a test. As a consequence, 3D cell cultivation is time-consuming
and cost-intensive for many laboratories. The Kugelmeiers Ltd. startup that is partnered with Heidolph Instruments & Co.
KG has therefore developed the SP5D cell culture plate that makes do without these limitations. Its 5D principle combines
the three spatial dimensions with the factors time and cell-to-cell communication: The special design allows the controlled,
speedy cultivation of up to 9,000 uniform clusters on a plate, which enables a larger yield per pass. The SP5D is ready for use
directly; there is no need to pretreat the plate and centrifuges after seeding. The specially developed, patented geometry
and the unique non-fouling clinical grade coating ensure uniform growth so that the results are particularly precise and are
reproducible to a higher degree. Numerous cell types can already be cultivated in the plate successfully, including human
island and embryonal stem cells as well as mouse stem cells.
The cultivation of cells in three-dimensional
space is increasingly developing into the
standard in many laboratories – particularly
in areas such as stem cell research or regenerative
medicine. “Cells in the human body
are organized in cell clusters and organs, i.e.
they grow three-dimensionally and are not
simply flat”, explains Cordula Böttger, specialist
in life science applications at Heidolph
Instruments GmbH & Co. KG. “A 3D
cell culture can be used to create an artificial
environment in which cells grow in all three
dimensions and can interact with their surroundings.
This makes it possible to their
simulate their behavior far closer to the real
conditions in the body, which enables clinically
relevant results.“” in the ideal case, the
research can be made to be translational, so
that the knowledge acquired can be translated
into therapeutic measures far faster than
before.
However, many 3D cell culture plates are
limited either in the number or the uniformity
of the spheroids to be cultivated which,
despite its advantages, makes the method
less of an economic alternative for laboratories.
Also, several things must be noted
when using the application: The substrate
material must be such that the spheroids do
not become too large, since otherwise they
would die due to the lack of oxygen supply
because of the absence of blood vessels.
Interaction of the cells during the growth
phase should also be between each other
to prevent uncontrolled cell differentiation
due to false signals. The goal was therefore
to develop a safe plate design, which eliminates
these risks and at the same time
allows flexible scalability with easy handling.
With the SP5D and its patented geometry
it is now possible to cultivate a large
number of uniform spheroids – up to 9,000
on a single plate. The design is therefore
Work with the ready to use SP5D is particularly user-friendly, so that handling the platform is
learned quickly: The cultivation does not require any pretreatment. The media change by simple
pipetting is also very convenient. (Source: Kugelmeiers Ltd.)
www.reinraum.de
NEWSLETTER
www.cleanroom-online.com Edition EN 01-2023 | Page 11/33
„Im menschlichen Körper organisieren sich
Zellen in Zellverbänden und Organen, das
heißt sie wachsen dreidimensional und sind
nicht einfach flach“, erklärt Cordula Böttger,
Applikationsspezialistin im Bereich Life Science
bei Heidolph Instruments GmbH & Co. KG.
„Mit einer 3D-Zellkultur lässt sich eine künstliche
Umgebung schaffen, in der Zellen in
allen drei Dimensionen wachsen und mit ihrer
Umgebung interagieren können. Dadurch wird
deren Verhalten viel näher an den realen Bedingungen
im Körper nachstellbar, was klinisch
relevantere Ergebnisse ermöglicht.“ (Quelle:
Heidolph Instruments GmbH & Co. KG)
400 times more space-saving the currently
customary 3D hanging drop technology. The
platform is set up so that the reproducibility
of follow-up tests is increased, since the
experiments always start under identical initial
conditions due to the low size variance
of the grown cell clusters.
Three-dimensional geometry with rounded
down bottoms
“The designation SP5D stands for “spherical
plate 5D”, whereby the 5D refers to the
five dimensions involved”, explains Böttger.
“They are made up of the 3D structure of
the cell cluster growing in the plate, the time
needed as the fourth dimension, which is
reduced by a larger yield and easier application,
and the so-called cell-cell communication
as the fifth dimension, which is necessary
for a physiologically correct cell environment
and prevents unwanted signals.”
Homogeneous interaction of these parameters
is also achieved, among other things, by
the patented geometry of the microwells on
the plate. The principle can be visualized in
simplified terms as follows: The cells slide
in square rounded off “pyramid holes” and
therefore always form equal-sized spheres.
This setup leads to a scaffold-free, regular
cluster formation so that the aggregate or
rather the cell sphere is always held within
the center of the individual micro recess
(well). This is often not possible in other designs
and impedes identical cluster formation
accordingly.
“Twelve wells, each with 750 microwells
are available on an SP5D, which ensures a
very large yield. The special angle of the individual
recesses allows a uniform number
of cells to sink so that there is no need for
additional centrifuging”, says Böttger. Me-
anwhile, the special coating prevents protein
residues from adhering and cell-surface
signaling and thus prevents activation of the
receptors on the cell wall with non-cell materials.
The special geometric dimensions
allow the cells just enough room to grow that
they do not exceed a defined size, which
would cause hypoxic damage due to the low
oxygen supply.
SP5D - optimized for everyday laboratory
work and translational medicine
The work with the ready to use SP5D is particularly
user-friendly so that handling the
platform is learned quickly: The cultivation
does not require any pretreatment, timeconsuming
coating processes are omitted.
The media change is also very convenient
due to simple pipetting, since the height of
the microwells was chosen so that the cell
clusters are retained. Thus, 750 cell clusters
are delivered with a single pipette movement,
which is one hundred times faster
than with individual spheroid platforms. The
harvesting is also quick: Since the cells do
not adhere to the surface, the spheroids are
“free-floating” and can be easily removed
from the SP5D by pipetting off. The platform
is also compatible with standard automation
units, so that the 3D cell cultivation can
more easily be integrated into existing laboratory
processes. The choice of COC (cycloolefin
copolymers) as plate material ensures
real time imaging with as little background
noise as possible.
The high degree of standardization and
reliability, the SP5D is predestined for use
in high-volume research facilities which
work with a large number of cell lines and
SP5D stands for “Spherical Plate 5D”: The
name refers to the 3D structure of the cell
cluster growing in the plate, the time needed
for the cultivation as the fourth dimension and
so-called cell-cell communication as the fifth
dimension. (Source: Kugelmeiers Ltd.)
With the SP5D and its patented geometry it is
possible to cultivate a large number of uniform
spheroids – up to 9,000 on a single plate. Twelve
wells, each with 750 microwells are available
on an SPfD, which ensures a very high yield.
(Source: Kugelmeiers Ltd.)
The special angle of the individual recesses
allows a uniform number of cells to sink so that
there is no need for additional centrifuging.
The special nanocoating prevents the adhesion
of protein residues and ensures clean sliding
off. (Source: Kugelmeiers Ltd.)
www.reinraum.de
NEWSLETTER
www.cleanroom-online.com Edition EN 01-2023 | Page 12/33
The cells slide in square “pyramid holes” with rounded tip and therefore form same size spheres every time. This setup leads to a scaffold-free, regular
cluster formation so that the aggregate is always held within the center of the individual micro recess (well). (Source: Kugelmeiers Ltd.)
co-culture systems. Several of the promising
applications, in which the SP5D is already
used successfully are in-vivo applications
and translational research. The SP5D offers
scientists plenty of space for discoveries and
for the cultivation of high-quality research
material for downstream processes. This
is demonstrated well using the example of
cancer and stem cell research: “Many types
of cancer emerge from stem cells, whereby
our platform can be used to reproduce the
environment of cancer cells – including cell
signal transfer and the physiology. In this
way, e.g. chemotherapeutic substances can
be compared and the most effective treatment
for patients can be determined”, is
how Böttger summarizes the translational
benefits of the SP5D.
Heidolph Instruments GmbH & Co.KG
D 93309 Kelheim
Hygienic filling – new test germ
for UV distection systems
Aspergillus carbonarius DSM 872 to be preferred test germ for checking the sterilisation performance of UV-based
sterilisation processes.
Aspergillus carbonarius DSM 872 to become preferred test germ
for checking the sterilization performance of UV-based sterilization
processes. (shutterstock)
In its trade association publications, the VDMA Food Processing
and Packaging Ma-chinery Association specifies spores of Aspergillus
niger DSM 1957 or Aspergillus brasiliensis DSM 1988 as test
germs for checking the disinfection performance of UV-based disinfection
devices in VDMA hygiene classes III and IV filling machines.
In 2016, the above-mentioned Aspergillus strains, among
others, were classified in „TRBA 460“ (Technical Rules for Biological
Agents) in risk group 2. This means that it is no longer possible to
use these strains for testing the sterilisation performance of filling
machines within the scope of TRBA 460 outside so-called S2 laboratories.
In the AIF research project „SURROGATE“ (AiF no.: 20924 N/1),
investigations were then carried out at the Fraunhofer IVV in Freising
regarding possible substitute germs that have comparable killing
kinetics to spores of Aspergillus brasiliensis with regard to UV
disinfection devices. On the basis of the investigations that have
now been com-pleted, the VDMA will in future specify Aspergillus
carbonarius DSM 872 as the pre-ferred test germ for checking the
disinfection performance of UV disinfection systems in its publication
series „Fachverbandsschriften Nahrungsmittelmaschinen und
Verpackungsmaschinen“.
The corresponding revision of the trade association publications
concerned took place after the publication of the research report.
VDMA e. V.
D 60528 Frankfurt
www.reinraum.de
NEWSLETTER
www.cleanroom-online.com Edition EN 01-2023 | Page 13/33
Fraunhofer IAF expands
research infrastructure for
semiconductor technologies
New buildings for optoelectronic metrology, quantum sensor technology and epitaxy
Fraunhofer IAF has expanded its state-of-the-art research infrastructure and further improved the conditions for the development
of pioneering semiconductor technologies. With the support of the German federal government, the state of
Baden-Württemberg as well as the BMVg, a laboratory building and an MOCVD hall were built, enabling the institute to intensify
its activities in the fields of optoelectronics, quantum technologies and materials science. The official inauguration
of the new buildings took place on June 30, 2022.
Two new research buildings provide
researchers at the Fraunhofer Institute
for Applied Solid State Physics
IAF with the facilities they need to continue
developing innovative technologies
based on compound semiconductors at the
cutting edge of technology. With the new
laboratory building for optoelectronic metrology
and quantum sensing as well as the
new facility hall for metal organic chemical
vapor deposition (MOCVD), the institute
lays the foundation for the continued strategic
development of its core competencies.
The new buildings meet high standards in
terms of energy efficiency, sustainability
and building dynamics. They were financed
by funds from the German federal government,
the state of Baden-Württemberg and
the German Federal Ministry of Defense
(BMVg) and were officially inaugurated on
June 30, 2022.
Festive inauguration of the laboratory
building and the MOCVD hall
The great benefits of the new buildings
for the institute are explained by the head of
research infrastructure, Dr. Martin Walther:
“The new laboratories provide our scientists
with even better research conditions.
In particular, the application laboratories
for quantum sensing and laser spectroscopy
significantly expand the opportunities
for cooperation with partners from industry
and research. The new MOCVD hall
has also enabled us to enlarge our epitaxy
equipment park, further increase the level
of material quality and reproducibility, and
at the same time ensure significantly more
efficient operation.” The Executive Director
of Fraunhofer IAF, Prof. Dr. Rüdiger Quay,
also emphasizes: “I am very pleased that the
buildings exceed the requirements of the
German Energieeinsparverordnung EnEV
(Energy Saving Ordinance) and feature
CO2-neutral construction elements. This is
an important signal for our plan to achieve
climate neutrality by 2030 together with the
Fraunhofer-Gesellschaft.”
Speeches by Rüdiger Quay and Freiburg’s
mayor for construction, Prof. Dr.
Martin Haag, opened the inauguration. Together
with the managing director of Freiburg
Wirtschaft Touristik Messe GmbH &
Co. KG (FWTM), Hanna Böhme, they cut
the ceremonial ribbon. In addition to representatives
of various Fraunhofer institutions,
the invited guests included Gabriele
Rolland from the state parliament of Baden-
Württemberg, Prof. Dr. Stefan Glunz and
Prof. Dr. Frank Balle from the Institute for
Sustainable Technical Systems (INATECH)
at the University of Freiburg, Prof. Dr. Jürgen
Wöllenstein, JProf. Dr. Matthias Kuhl and
Prof. Dr. Stefan Rupitsch from the Institute
for Microsystems Technology (IMTEK) at
the University of Freiburg, as well as the architects
of the new buildings, Ann-Kathrin
Goerke and Matthias Solbach.
Fraunhofer IAF has expanded its state-of-the-art research infrastructure for semiconductor technologies
with a new MOCVD hall (front) and a new laboratory building (back). © Fraunhofer IAF
On June 30, 2022, the new research buildings
of Fraunhofer IAF were officially inaugurated.
© Fraunhofer IAF
www.reinraum.de
NEWSLETTER
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Optimal research conditions and sustainable construction
The new laboratory building has a total of 22 laboratories on 900 m2
of floor space, which have been designed in terms of building dynamics
for the use of highly vibration-sensitive equipment. They comply
with the vibration limit lines B and C of the so-called Vibration
Criteria (VC) and are thus suitable, for example, for the operation
of microscopes with magnifications of up to 1000 times or lithography
and inspection equipment with structure widths of up to 3 and 1
µm, respectively. In the long term, this ensures the use of demanding
measurement technology for ever smaller structures and allows intensive
research and development of quantum sensors such as scanning
probe, wide-field and laser threshold magnetometers as well as
laser-based sensor technology and innovative semiconductor lasers.
The newly constructed MOCVD hall provides space for five
state-of-the-art systems, which will enable Fraunhofer IAF to expand
its epitaxial activities in the field of high bandgap semiconductors
in particular. The four existing systems, which were moved from
the clean room of the main building, were joined by a new system
specifically for the deposition of aluminum gallium nitride (AlGaN)
with high aluminum content. The new plant reaches temperatures of
up to 1400 °C, which has a positive effect on crystal quality and homogeneity.
Advantages also result from the hall’s equipment, which
has autonomous regenerative processing systems, enabling more
energy-efficient and sustainable manufacturing processes.
At 388 kWh/(m2a) for the laboratory building and 245 kWh/
(m2a) for the MOCVD hall, the primary energy requirements of both
new buildings are below the EnEV requirements for comparable industrial
buildings. In addition, the flooring installed in both buildings
is particularly environmentally friendly and will be recycled at the
end of its functional life. The floor coverings are made from natural
raw materials and German manufacturing, and their entire production
cycle has a neutral CO2 footprint. In the MOCVD hall alone, 47
t of CO2 were offset by the flooring.
Fraunhofer-Institut für Angewandte Festkörperphysik IAF
D 79108 Freiburg
Mixing and stirring underwater
The right drive for the perfect mixing result - High torque drives for rapid mixing of
larger quantities
Mixing and stirring – a science in its own
right. Agitator specialists draw on decades
of application experience and extensive
material tests of mixing behaviour. Whether
handheld or automated agitators, the correct
mixing technology is decisive for the
quality and workability of the material mix.
For changing tasks, handheld solutions tend
to be more advisable than small automatic
mixers, as soon as you also take the frequency
of changing and cleaning the mix inserts
into account.
In general, we differentiate between single
/ double spindle agitators which mix low
viscosity materials well, automatic rotation
mixers which are used to mix large quantities
at high speed, centrally located stirrers
in a revolving container or compulsory mixers
where consistent quality is required.
A perfect energy-saving mixing result
can only be achieved when the drive, mixer
and mixing material are optimally coordinated.
It is of utmost importance that a drive
with sufficient power is selected. In the
design phase, it is vital to consider the maximum
material resistance which the drive
must overcome in the application. If the mixing
result is not satisfactory then it is likely
that the speed of the drive is not sufficient.
The diameter of the mixer and the specifications
from the material manufacturer are
decisive factors in determining the speed
required. As a rule we can say: the larger the
diameter of the mixer, the greater the power
exerted.
Those looking for a small, lightweight
drive source will find an ideal drive in the air
vane motor. The renowned air motor manufacturer
DEPRAG offers an extensive program
where you can find the right solution
for a wide variety of applications ranging
from slim micro drives made from stainless
steel for use in pharmaceutical laboratories,
right up to high-power high-torque motors
for mixing concrete.
The BASIC LINE air vane motors are
tried and tested inexpensive drives for use
in unproblematic application environments.
These motors are made from steel with cast
iron housing. The BASIC LINE air motors
are available in various power ranges from
200 W to 1200 W with speeds from <20 up
to 10,500 rpm. The drives are ATEX certified
and can be used in potentially explosive environments.
The innovative QuickVChange
vane exchange system has further advantages:
There is a valuable time saving as the
air motor remains assembled during vane
exchange.
Standard drives for underwater tasks
The ADVANCED LINE stainless steel air
motors are your best option for challenging
application environments. The fully sealed,
non-corrosive drive sources are powerful
even when working underwater. Application
areas range from dusty bulk material handling
plants, washing chambers, sterilisers
in medical technology, the food industry in
contact with cleaning agents, up to cleanroom
applications in the pharmaceutical
industry. The ADVANCED LINE is available
from 20 to 1600 W supplying a wealth of
options starting with small speeds, right up
to fast runners. The sophisticated modular
principle means they have an outstanding
price-performance ratio. DEPRAG even has
an ATEX certified stainless steel motor with
integrated holding brake in their standard
program. Slow flowing substances with high
www.reinraum.de
NEWSLETTER
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Rührwerk
viscosity, such as paint and plastics need to
be made more “fluid” for industrial processing.
Before spraying or coating a surface,
the industrial agitator mixes the mass until
it achieves the required liquidity. High-powered
high-torque motors drive these mixers.
The system builder relies on the fast
and precise power transmission of the air
vane motors. The required motor power is
available immediately.
In the past, if the viscosity of the mixing
material in the container or quantity of material
to be mixed altered, there would also
be a subsequent unwelcome change to the
speed. In order to achieve constant speed
in the agitator, the manufacturer provides
a speed regulator. The non-contact speed
sensor is located directly on the air motor
between the actual vane motor and the
gear. It records the current speed at which
the drive is working. The notification of this
current value is in the form of a digital signal
to the regulator. The regulator “knows”
the required target value, which can be set
conveniently on the controller LC display.
The regulator now compares both values. If
there is a discrepancy between the current
and target value, a special valve controls the
air flow for the air motor and regulates the
speed. Result: The air motor works consistently
within the required range.
The POWER LINE product line of highpowered
foot and flange motors is distinguished
by its versatility. Your advantage in
comparison to electric motors: High starting
torque with an unparalleled low power-toweight
ratio. This is a particular plus point
ADVANCED LINE Edelstahlmotoren
Rührwerk
when a high starting torque is needed at the
start of a mixing process. The POWER LINE
air motors are available in the power range
from 1.6 to 18 kW.
The name says it all: The INDIVIDUAL
LINE is comprised of cost-effective custom-produced
individual air motors designed
by the specialists at DEPRAG. The
standard program is widely diverse and offers
numerous versions from which individual
drive solutions can be developed and
created at an attractive price-performance
ratio in accordance with the modular principle.
Whether custom gear design (planetary,
spur or worm gear), drive spindle versions
or individual attachment requirements,
the DEPRAG engineers make your custom
drive a reality. Air motors made from innovative
materials are also on offer, such as
non-ferrous ceramic air motors.
There are many arguments in favour
of using an air motor as your drive source.
The main benefit is the high power density.
Depending on design, they only need a fifth
of the mass of a standard electric motor or
to be a third of the size. This gives them a
great advantage, particularly for installation
in handheld devices.
The development and construction of
high quality air motors is one of DEPRAG’s
main areas of expertise. The specialists in
air motors, automation, screwdriving technology,
air tools and Green Energy have
around 760 employees in over 50 countries.
The manufacturer provides tailor-made air
motors from their comprehensive range of
drive solutions. The DEPRAG engineers
have decades of experience and are ready
to support you in the design of your drive
and customisation for your particular application.
DEPRAG SCHULZ GMBH u. CO.
D 92224 Amberg
www.reinraum.de
NEWSLETTER
www.cleanroom-online.com Edition EN 01-2023 | Page 16/33
Creating clean production
environments quickly and easily
New components for fitting out cleanrooms
Cleanrooms are essential for many areas of production in a whole host of industries. Whether in semiconductor production,
medical research or the aerospace sector, it’s vital to keep the concentration of particles to a minimum to prevent any contamination
of products. item Industrietechnik GmbH now offers many different components in its Building Kit System that
enable customers to design and build customised solutions for clean production environments.
New Fixing System X 8 and new Filter Fan Unit (FFU) 1200 x 600
from item make it possible to build customised cleanroom solutions
with ease. item, the industrial application pioneer, has expanded its
Building Kit System so it can offer customers all the support and flexibility
they need for fitting out cleanrooms. Customers can use the
new components to configure both work bench systems and process
enclosures in line with their requirements. The products are compatible
with Line X and Line XMS aluminium profiles.
Flush-fitting panels thanks to new Fixing System
Mit der neuen FFU lassen sich Reinraum-Arbeitsplätze und
Maschineneinhausungen einfach realisieren.
New Fixing System X 8 from item provides the basis for forming the walls
and ceilings of cleanroom systems.
Fixing System X 8 provides the basis for forming the walls and ceilings
of cleanroom systems. Panels that are between 4 and 5 mm
thick, Compound Material that is 36 mm thick and Perforated Sheet
with a thickness of 3 mm can therefore be safely and securely fixed
in place without having to use any tools. The Fixing Systems are secured
in place directly in the Line 8 system groove of profiles. The
result is a variety of wall constructions with flush, easy-to-clean
transitions. Customers can choose whether they want a single skin
or double skin system, or opt instead for a sandwich design using
Compound Material HPL. Moreover, stainless steel Perforated Sheet
can be used to create ventilation grilles or table tops for laminar flow
environments. The new Fixing System can also be used to design
ceilings. Its high holding force means it can be used to hold an FFU
in place, for example.
Ready-to-connect FFU
Thanks to the new FFU, cleanroom work benches and enclosures
can be created with ease. The FFU is fixed to the ceiling above the
work bench or to a frame using the new Fixing System. The FFU produces
a low-turbulence airflow and, with its integrated Pre-Filter M5
and HEPA Filter H14, removes 99.995 percent of all particles from
the ambient air. Commissioning takes place via plug and play, with
FFU StarterKit 230 V and FlowBox InstallationKit 230 V ensuring
the FFU can be connected quickly. The StarterKit includes all the
necessary cables and a control unit with a potentiometer for regulating
the airflow. Customers who want to operate FFUs, lights or table
columns centrally can opt for the FlowBox InstallationKit.
The new components from the item Building Kit System can be used to
build customised solutions for clean production environments, such as
laminar flow boxes or complete machine enclosures.
item Industrietechnik GmbH
D 42699 Solingen
www.reinraum.de
NEWSLETTER
www.cleanroom-online.com Edition EN 01-2023 | Page 17/33
Oberflächenfunktionalisierung über eine in die additive Fertigung
integrierte Plasmaquelle. © Fraunhofer IST, Paul Kurze
The plasma point source in action: treatment of a 3D printed
component. © Fraunhofer IST, Paul Kurze
Layer by layer to more stability:
New possibilities for 3D printing
through integrated plasma treatment
Additive-manufacturing processes are characterized by the fact that the components are built up layer by layer using, for
example, plastics. The adhesion of the individual layers thereby plays an important role, as it significantly influences the
stability of the printed components. At the Fraunhofer Institute for Surface Engineering and Thin Films IST, plasma sources
are currently being developed which can be integrated into the 3D printer, thereby enabling a targeted chemical modification
of the surface during the printing process itself. Amongst other things, a significant increase in adhesion can consequently
be achieved, which leads to new options for 3D-printed component manufacturing.
With the aid of atmospheric-pressure plasmas, surfaces can be specifically
pretreated, cleaned or functionalized. The configuration of
the plasma sources is thereby variable and can be adapted according
to the application: From pinpoint treatments of the smallest areas
through to the handling of substrate surfaces several meters in size,
anything is possible. Depending on the type of treatment, the most
diverse functions can be achieved, such as control over the adhesion
of coatings and paints, or adapted wettability. Through the combination
of atmospheric-pressure plasma treatment and 3D printing,
it also becomes possible to apply this enormous range of functions
in the field of additive manufacturing, thereby opening up new fields
of application for 3D printing. The application possibilities are manifold:
from small-series production with integrated surface modification
for subsequent processing steps such as metallization or
bonding, through the production of more stable 3D-printed components,
and on to the experimental utilization of the plasma sources.
Possible applications include the automotive industry, the aerospace
sector and medical technology.
Currently, a so-called plasma point source is being deployed
at the Fraunhofer IST. This allows the printed structures to be modified
with high resolution on a comparatively small surface area.
The special feature of this is that the source itself is small enough
to be installed in a commercially available 3D printer. As a result,
plasma treatment can take place immediately after deposition of
the individual layers, without the necessity of major modifications.
The long-term goal of the work is the integration of a plasma ring
source, which is placed directly around the extrusion nozzle, and
which consequently enables treatment to become a part of the
printing process.
Fraunhofer-Institut für Schicht- und Oberflächentechnik IST
D 38108 Braunschweig
www.reinraum.de
NEWSLETTER
www.cleanroom-online.com Edition EN 01-2023 | Page 18/33
Combined and efficient:
Two steps to the goal
Together with industrial partners, the Fraunhofer Institute for Laser Technology ILT has developed a novel system for
producing high-resolution microcomponents by photo-crosslinking. Thanks to their work in the project “High productivity
and detail accuracy in additive manufacturing by combining UV polymerization and multiphoton polymerization
- HoPro-3D,” polymer microstructures can now be produced economically and customized in one machine.
The experts at the Fraunhofer ILT worked together with LightFab
GmbH from Aachen, Bartels Mikrotechnik GmbH from Dortmund
and Miltenyi Biotec GmbH from Bergisch Glabach in the “HoPro-
3D” project. There they developed a new type of 3D printer that
combines fast two-dimensional exposure – scrolling digital light processing
(DLP) – with a high-resolution laser process – multiphoton
polymerization (MPP) – to produce microcomponents from photopolymers.
The HoPro-3D 3D printer has two selectable exposure systems,
for either high build rates (scrolling DLP) or high precision (MPP).
The DLP module, which emits at a wave-length of 365 nm, exposes
the basic structures of a microcomponent with a pixel resolution of
10 µm. As a complement, a femtosecond laser and the MPP module
can be used to write contour lines with a resolution of about 2 µm.
The layer-by-layer approach makes it possible to build the finest
MPP structures on top of already printed DLP structures, thus quickly
creating extended components with a complex structure and
high-resolution details. The built-up laboratory pattern allows the
production of components with a footprint of up to 60 x 100 mm².
The control software of the HoPro-3D system enables users to
smoothly switch be-tween the two exposure modules. Moreover,
they can use CAD data to decide when it makes sense to switch
between the printing processes. During the layer-by-layer build-up
of a component, it is possible to switch between the two processes
several times.
“The concept is in place and the corresponding machine has
been built and already extensively tested,” reports Dr. Martin Wehner,
Head of the Biofabrication Group at Fraunhofer ILT. After completion
in spring 2022, the laboratory prototype could already be tested
and optimized in an application-oriented manner as part of the
Fraunhofer SiCellNet network. The SiCellNet cluster forms a central
point of contact for research into new tools and manufacturing techniques
for the analysis, sorting and provision of living cells. The performance
of the combination plant and the control of the process
could thus be optimally expanded.
In the follow-up project “Precise assembly by high resolution seamless
3D printing - PANDA,” funded by the SME Innovation Program,
the Fraunhofer ILT team has been expanding the performance
of DLP-based processes since January 2022. The knowledge gained
there will later be applied in the HoPro-3D system to continuously
improve the economic efficiency of the 3D printing process.
Combining processes quickly and precisely
Realization of MPP and DLP process in one resin bath. © Fraunhofer ILT,
Aachen, Germany.
Sample component produced in a resin bath from the HoPro3D system.
© Fraunhofer ILT, Aachen, Germany.
Laboratory plant for testing the combination process. © Fraunhofer ILT,
Aachen, Germany.
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Applications in biomedical analytics
The Fraunhofer ILT is able to build microchannel structures to develop
customer-specific applications in a time- and cost-saving manner.
Since there is no need to switch be-tween different machines,
smaller functional elements can be integrated directly into larger
components. In addition, thanks to increased precision of the MPP
process, a high local functional density of microscopic structures
can be integrated into compo-nents during production.
The potential applications are numerous: Microfluidic chips for
laboratory diagnostics and rapid tests, micromechanical components
and complete microfluidic systems for efficient point-of-care
diagnostics provide on-site diagnostics close to the patient with-out
need further laboratory testing.
The HoPro-3D project ran from November 2018 to December
2021, was coordinated by Fraunhofer ILT and funded by the European
Regional Development Fund (ERDF).
Fraunhofer-Institut für Lasertechnik ILT
D 52074 Aachen
Demonstrating new EM product pipeline
at Pharmaceutical Microbiology Europe
conference
Cherwell’s range of cleanroom
microbiology products.
Cherwell, specialists in cleanroom microbiology
solutions for the pharmaceutical,
healthcare and related industries, will be exhibiting
and discussing the latest additions
to its high-quality range of environmental
monitoring (EM) products at the Pharmaceutical
Microbiology Europe Conference,
in London, 16-17 January 2023.
This is the first time that Cherwell will
attend this annual conference, so it will
provide an opportunity for delegates from
the pharmaceutical and cell & gene therapy
industry to preview some of the very latest
EM solutions currently in the Company’s
product pipeline. These are all specifically
designed to support EM programmes as part
of contamination control strategies in line
with the recently published EU GMP Annex
1 governing the manufacture of sterile medicinal
products within the UK and Europe.
Uncovering key developments and discussing
the future of microbiology as an
essential tool for the detection of microorganisms
present in biopharmaceutical and
drug product manufacture, the conference
will have a strong focus on the impact of
Annex 1, alongside new pharmaceutical microbiology
technologies. In particular, presentations
from key pharmaceutical manufacturers
will discuss the initial challenges
that Annex 1 has presented and the transformations
required in companies’ contamination
control strategies in order to secure full
compliance. There will also be case study
examples and a group discussion session to
benchmark impact of Annex 1 across the industry
to date.
The products and solutions offered by
Cherwell are aligned with a number of presentation
topics and cover all graded spaces
(A – D). For example, the SAS air sampling
range is reliable and robust equipment
known to conform to the Annex 1 requirement
of 1m³ sampling. Additionally, the new
ImpactAir® air monitor range is designed
for high-risk graded environments, deploying
a continuous viable air monitoring innovation
known as ‘slit to agar’. The process
provides assurances on potential contamination
within the cleanroom environment
with a D50 value of 0.53 micron, capturing
extremely small-scale particles and complying
with Annex 1 requirements.
Cherwell’s cleanroom microbiology experts
will be available on its exhibition stand
at Pharmaceutical Microbiology Europe to
offer practical advice and demonstrate solutions
that can be tailored to meet individual
customers’ specific microbiological monitoring
and validation requirements.
“We work in partnership within the
market and take pride in sharing our knowledge,
experience and expertise to ensure
that everyone is using our portfolio in the
best way possible for their environmental
needs and expectations,” said Thomas
Parkhill, Business Development Manager-
South, Cherwell Laboratories. “While we’re
experts in the area of EM, we’re really looking
forward to hearing the presentations
at the conference from experts in a number
of other fields within the industry to help
us further expand our breadth and depth of
knowledge in the industry.”
With over 50 years of experience, Cherwell
has built a reputation within the pharmaceutical
and healthcare sciences industry
as a provider of high-quality products to
meet the specific requirements of environmental
monitoring and process validation.
In addition to the ImpactAir continuous
viable air monitoring solutions and SAS
microbial air samplers for active environmental
monitoring, Cherwell manufactures
and supplies the Redipor® prepared media
range, comprising agar plates, bottled media,
vials, broth bags and ampoules.
Cherwell Laboratories Ltd
OX26 4XB BICESTER
United Kingdom
www.reinraum.de
NEWSLETTER
www.cleanroom-online.com Edition EN 01-2023 | Page 20/33
The nonwovens used for FFP-2 masks must filter at least 94 percent of aerosols, particles or viruses according to DIN. In the picture: Quality control of a
meltblown material in the clean room area. © Freudenberg Performance Materials
ProQuIV Optimizes the Production
of Nonwoven Masks
Research News – Technical Textiles
Producing infection control clothing requires a lot of energy and uses lots of material resources. Fraunhofer researchers
have now developed a technology which helps to save materials and energy when producing nonwovens. A digital twin controls
key manufacturing process parameters on the basis of mathematical modeling. As well as improving mask manufacturing,
the ProQuIV solution can also be used to optimize the production parameters for other applications involving these
versatile technical textiles, enabling manufacturers to respond flexibly to customer requests and changes in the market.
Nonwoven infection control masks were being used in their
millions even before the COVID-19 pandemic and are regarded
as simple mass-produced items. Nevertheless, the
manufacturing process used to make them needs to meet strict
requirements regarding precision and reliability. According to DIN
(the German Institute for Standardization), the nonwoven in the
mask must filter out at least 94 percent of the aerosols in the case of
the FFP-2 mask and 99 percent in the case of the FFP-3 version. At
the same time, the mask must let enough air through to ensure that
the wearer can still breathe properly. Many manufacturers are looking
for ways to optimize the manufacturing process. Furthermore,
production needs to be made more flexible so that companies are
able to process and deliver versatile nonwovens for a wide range of
different applications and sectors.
ProQuIV, the solution developed by the Fraunhofer Institute
for Industrial Mathematics ITWM in Kaiserslautern, fulfills both
of these aims. The abbreviation »ProQuIV« stands for »Production
and Quality Optimization of Nonwoven Infection Control Clothing«
(Produktions- und Qualitätsoptimierung von Infektionsschutzkleidung
aus Vliesstoffen). The basic idea is that manufacturing process
parameters are characterized with regard to their impact on the uniformity
of the nonwoven, and this impact is then linked to properties
of the end product; for example, a protective mask. This model chain
links all relevant parameters to an image analysis and creates a digital
twin of the production process. The digital twin enables real-time
monitoring and automatic control of nonwoven manufacturing and
thus makes it possible to harness potential for optimization.
Dr. Ralf Kirsch, from the department »Flow and Material Simulation«
and head of the team »Filtration and Separation« , explains:
»With ProQuIV, the manufacturers need less material overall, and
they save energy. And the quality of the end product is guaranteed
at all times.«
Nonwoven Manufacturing With Heat and Air Flow
Nonwoven manufacturing with heat and air flow Nonwovens for
filtration applications are manufactured in what is known as the
meltblown process. This involves melting down plastics such as po-
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NEWSLETTER
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The simulation software maps the relation ship
between the control of the meltblown process
and the uniformity of the nonwoven.
© Fraunhofer ITWM
The transmitted light image from the microscope shows the distribution
of the fibers in the nonwoven. © Fraunhofer ITWM
lypropylene and forcing them through nozzles so they come out in
the form of threads referred to as filaments. The filaments are picked
up on two sides by air flows which carry them forward almost at the
speed of sound and swirl them around before depositing them on a
collection belt. This makes the filaments even thinner: By the end of
the process, their thickness is in the micrometer or even submicrometer
range. They are then cooled, and binding agents are added in
order to create the nonwoven. The more effectively the temperature,
air speed and belt speed are coordinated with each other, the more
uniform the distribution of the fibers at the end and therefore the
more homogeneous the material will appear when examined under a
transmitted light microscope. Lighter and darker areas can thereby be
identified — this is referred to by experts as cloudiness.
The Fraunhofer team has developed a method to measure a cloudiness
index on the basis of image data. The light areas have a low
fiber volume ratio, which means that they are less dense and have a
lower filtration rate. Darker areas have a higher fiber volume and therefore
a higher filtration rate. On the other hand, the higher air flow
resistance in these areas means that they filter a smaller proportion of
the air that is breathed in. A larger proportion of the air flows through
the more open areas which have a less effective filtration effect.
Production Process With Real-Time Control
In the case of ProQuIV, the transmitted light images from the microscope
are used to calibrate the models prior to use. The experts
analyze the current condition of the textile sample and use this information
to draw conclusions about how to optimize the system —
for example, by increasing the temperature, reducing the belt speed
or adjusting the strength of the air flows. »One of the key aims of our
research project was to link central parameters such as filtration rate,
flow resistance and cloudiness of a material with each other and to
use this basis to generate a method which models all of the variables
in the production process mathematically,« says Kirsch. The digital
twin monitors and controls the ongoing production process in real
time. If the system deviates slightly from where it should be — for
example, if the temperature is too high — the settings are corrected
automatically within seconds.
Fast and Efficient Manufacturing
»This means that it is not necessary to interrupt production, take
material samples and readjust the machines. Once the models have
been calibrated, the manufacturer can be confident that the nonwoven
coming off the belt complies with the specifications and quality
standards,« explains Kirsch.
ProQuIV makes production much more efficient — there is less
material waste, and the energy consumption is also reduced. Another
advantage is that it allows manufacturers to develop new nonwoven-based
products quickly — all they have to do is change the
target specifications in the modeling and adjust the parameters. This
enables production companies to respond flexibly to customer requests
or market trends. This might sound logical but can be quite
complex when it comes to development. The way that the values for
filtration performance and flow resistance increase, for example, is
not linear at all, and they are not proportional to the fiber volume
ratio either. This means that doubling the filament density does not
result in double the filtration performance and flow resistance — the
relationship between the parameters is much more complex than
that. »This is precisely why the mathematical modeling is so important.
It helps us to understand the complex relationship between the
individual process parameters,« says ITWM researcher Kirsch. The
researchers are able to draw on their extensive expertise in simulation
and modeling for this work.
More Applications Are Possible
The next step for the Fraunhofer team is to reduce the breathing
resistance of the nonwovens for the wearer without impairing the
protective effect. This is made possible by electrically charging the
fibers and employing a principle similar to that of a feather duster.
The electric charge causes the textile fabric to attract the tiniest
of particles which could otherwise slip through the pores. For this
purpose, the strength of the electrostatic charge is integrated into
the modeling as a parameter. The Fraunhofer researchers’ plans for
the application of this method extend far beyond masks and air filters.
Their technology is generally applicable to the production of
nonwovens — for example, it can also be used in materials for the
filtration of liquids. Furthermore, ProQuIV methods can be used to
optimize the manufacture of nonwovens used in sound-insulating
applications.
Fraunhofer-Institut für Techno- und Wirtschaftsmathematik ITWM
D 67663 Kaiserslautern
www.reinraum.de
NEWSLETTER
www.cleanroom-online.com Edition EN 01-2023 | Page 22/33
robocell was distinguished as
the “Robotic Application of the Year”
The latest groninger line, the robocell, was named by the world’s largest non-profit organization
in the pharmaceutical industry, ISPE “Robotics Application of the Year” today.
As soon as it got on the market, it already received an award—
the latest groninger development – the robocell. The latest
machine concept of the aseptic filling systems, which completely
eliminates the human “risk factor” in pharmaceutical processing
and takes into account the latest regulatory requirements of the
industry (EU GMP Annex 1), has now been awarded the “Robotic
Application of the Year” award. The prize was awarded for the first
time this year as part of the ISPE workshop “SIG Future Robotics”.
The ISPE, “International Society for Pharmaceutical Engineering”,
is the world’s largest non-profit organization in the pharmaceutical
industry. It connects members of the pharmaceutical industry
and encourages interdisciplinary exchange and knowledge
transfer.
The top-class jury justified its decision at the award ceremony in
Annecy le Vieux, France, on Thursday as follows: “On the one hand,
the robots increase efficiency, while avoiding manual actions in the
sterile production environment.” The built-in robots would take over
tasks such as format changes at the push of a button and the automated
installation of sterile parts, the jury went on to say. “Secondly,
handling, waiting or changing gloves is avoided. And thirdly, the use
of robots allows to reduce the size of the sterile room. This shortens
decontamination cycles,” say the experts.
The fact that the filtered air flow was optimized in the machine
concept so that the sterile filled liquids only come into contact with
fresh air (first-air) created enthusiasm. “So far, this is absolutely unique
and the robocell demonstrates and implements that for the first
time.”
The groninger family business has relied on the use of flexible
robotic solutions in its systems for many years, and has even developed
and patented its own robocell modules.
Josef Veile, Technical Director of groninger & co. gmbh in Crailsheim,
where the family business builds its filling and closing lines
for the pharmaceutical industry, states the following: “We have the
highest standards when it comes to our robot solutions, but also in
terms of their application. They should not only be used to make
pharmaceutical processing more efficient, but above all safer.”
Jens Groninger, Managing Partner of groninger, is thrilled about
the award and adds: “This award confirms that we are on the right
path. Together with our partners, we want to continue to actively
shape this in the future and continue to set standards in the industry.”
robocell
The innovative system concept of robocell was created in cooperation
with the Swiss partner company Skan—technology leader for
isolators, clean room devices and decontamination processes.
“Our guiding principle when designing the robotic filling system
was always the intelligent use of robotics and not the use of robotics
for robotics’ sake,” explains Veile.
This principle made it possible for the two partner companies to
develop and market a completely glove-free isolator filling system.
“In addition to the regulatory requirements, we also intensively involved
our customers, such as PSM GmbH in Schiffweiler, and asked
actively for their feedback,” Groninger also describes.
The result is a line concept in which almost all work steps previously
carried out by the operating personnel are replaced by custommanufactured
robots. There are no more glove ports. Human interventions
in the core processes of the pharmaceutical filling process
is a thing of the past.
Conveyor belts or conventional drives are also no longer installed,
since cleaning them is sometimes poses to be difficult and the
risk of possible product contamination is correspondingly increased.
The transport of optionally pre-sterilized syringes, vials or cartridges
is taken over by robots instead.
Pharmaceutical sales manager, Dirk Schuster, is pleased that the
robocell not only impressed the ISPE jury, but also attracted a great
deal of interest in the market: “The robocell technology has already
been able to win over several well-known pharmacists due to its advantages
and we at groninger have already placed a number of systems
on the market.” Schuster also said that their portfolio has been
expanded with the line in the small-batch sector. “As a result, we are
able to offer our customers the complete performance range for the
processing of pre-sterilized syringes, vials and cartridges, from the
small-batch sector to the high-performance line.”
groninger & co. gmbh
D 74564 Crailsheim
www.reinraum.de
NEWSLETTER
www.cleanroom-online.com Edition EN 01-2023 | Page 23/33
Sumitomo (SHI) Demag
joins the R-Cycle Community
Expertise in thin-wall packaging and know-how in IML and ICM are to be contributed.
With 80.000 all-electric machines in operation around the globe, Sumitomo (SHI) Demag’s strong focus is on the sustainable
and resource saving operation of injection moulding machines in the plastic processing industry. The company is part
of the Sumitomo Group which is headquartered in Japan and has four production plants - one in Japan, two in Germany and
two in China. With almost 800 Mio. Euro turnover in this year - Sumitomo (SHI) Demag is the world leader in all-electric
injection moulding machines and will offer its strong expertise in plastic packaging applications like thin wall packaging
and pails to the R-Cycle-Community and the whole industry.
Sumitomo (SHI) Demag is convinced that a broad collaboration within
the whole value chain of plastic packaging will gain the biggest
impact to transform the linear to a circular economy. Furthermore,
the use of digital product passports can leverage benefits to many
areas of our daily business. Digitalization is key for a circular economy
and can transport the necessary transparency to the different
process steps in the chain – regardless of whether for the more effective
sortability of plastics in the recycling process or as an information
carrier in the communication between different machine and
processing operations in the context of Industry 4.0 applications.
Christoph Wynands, Product Manager for packaging machines
at Sumitomo (SHI) Demag, explains: „As a specialist for thin-walled
packaging in the food industry, most of the products manufactured
on our machines are made of PP or HDPE and our customers want
to significantly increase the recycled content in their products. In
order to do this economically, they are particularly dependent on
clean recyclate streams. Unfortunately, the corresponding approvals
for the broad use of mechanical recycled polyolefins in the food sector
are still lacking in Europe. Accordingly, we want to provide support
here and see in R-Cycle a
fantastic opportunity to improve
the purity and quality of PP and
HDPE recycling streams to such
an extent that the necessary food
approvals for the use of this recyclates
can be achieved. Here, we
want to contribute our expertise
with technologies such as In-
Mould-Labelling (IML) and Injection-Compression-Moulding
(ICM) to generate convincing
applications and make them
available to all stakeholders in
cross-industry projects. In this
way, we will generate new knowledge
to be able to competently
Christoph Wynands, Product
Manager for packaging machines
at Sumitomo (SHI) Demag.
consult and convince as many
packaging manufacturers as
possible.”
Last but not least, Sumitomo
(SHI) Demag will use the digital product passport technology to provide
detailed transparency about the footprint of their machines in
the future. Christoph Wynands stated: “We review and analyse our
internal value chain and discuss with partners and suppliers in our
network the carbon footprint of our own machines and improve the
supply chain whenever it is possible and necessary to reduce the
carbon footprint. Furthermore, sustainable measures and ecological
conducts are our very DNA since many years. The ecological impact
and sustainable aspects are two of the highest rated criteria in our
scoring charts when we evaluate and prioritize all our new developments.
For this reason, we have streamlined our machine portfolio
to all-electric injection moulding machines and powerful services,
for example, to support our partners and customers in the responsible
use of virgin material and to enable them to increase the recycled
content in their products. Or – even in near future - to halve
the energy consumption of their packaging production by upgrading
from a conventional hybrid injection moulding machine to our allelectric
PAC-E without losing a single millisecond of cycle time.”
Sumitomo (SHI) Demag
D 90571 Schwaig
Sumitomo (SHI) Demag joins the R-Cycle Community.
www.reinraum.de
NEWSLETTER
www.cleanroom-online.com Edition EN 01-2023 | Page 24/33
Introducing simulation framework
to better predict thermal transport
in RF devices for 5G and 6G
This week, at the 2022 International Electron Devices Meeting
(IEEE IEDM 2022), imec, a world-leading research and innovation
hub in nanoelectronics and digital technologies, presents a Monte
Carlo Boltzmann modeling framework that uses microscopic heat
carrier distributions to predict 3D thermal transport in advanced
RF devices intended for 5G and 6G wireless communication for the
first time. Case studies with GaN high-electron-mobility transistors
(HEMTs) and InP heterojunction bipolar transistors (HBTs) revealed
peak temperature rises that are up to three times larger than conventional
predictions with bulk material properties. Imec’s new tool
will be very useful in guiding optimizations of next-gen RF devices
toward thermally improved designs.
GaN- and InP-based devices have emerged as interesting candidates
for 5G mm-wave and 6G sub-THz mobile front-end applications,
respectively, due to their high output power and efficiency. To
optimize these devices for RF applications and make them cost-effective,
much attention is paid to upscaling the III/V technologies to
a Si platform and making them CMOS compatible. However, with
shrinking feature sizes and rising power levels, self-heating has become
a major reliability concern, potentially limiting further RF device
scaling.
Nadine Collaert, program director of advanced RF at imec: “Tuning
the design of GaN- and InP-based devices for optimal electrical
performance often worsens thermal performance at high operating
frequencies. For GaN-on-Si devices, for example, we recently
achieved tremendous progress in electrical performance, bringing
the power-added efficiencies and output power for the first time
on par with that of GaN-on-silicon carbide (SiC). But further enlarging
device operating frequency will require downsizing the existing
Figure 2 – Geometry of the InP nanoridge HBT used in the 3D simulation.
Figure 1 - Measured and predicted thermal resistance vs. finger
width of two-finger GaN-on-Si HEMTs.
Figure 3 – Impact of non-diffusive thermal transport effects (as captured
by imec’s Monte Carlo simulation) in InP nanoridge HBTs.
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NEWSLETTER
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architectures. In these confined multilayer structures, however,
thermal transport is no longer diffusive, challenging accurate selfheating
predictions. Our novel simulation framework, yielding good
matches with our GaN-on-Si thermal measurements, revealed peak
temperature rises up to three times larger than previously predicted.
It will provide guidance in optimizing these RF device layouts early
in the development phase to ensure the right trade-off between
electrical and thermal performance.”
Such guidance also proves very valuable for the novel InP HBTs,
where imec’s modeling framework highlights the substantial impact
non-diffusive transport has on self-heating in complex scaled architectures.
For these devices, nanoridge engineering (NRE) is an
interesting heterogeneous integration approach from an electrical
performance point of view. “While the tapered ridge bottoms enable
low defect density within the III-V materials, they, however, in-
duce a thermal bottleneck for heat removal towards the substrate,”
explains Bjorn Vermeersch, principal member of technical staff in
the thermal modeling and characterization team at imec. “Our 3D
Monte Carlo simulations of NRE InP HBTs indicate that the ridge
topology raises the thermal resistance by over 20 percent compared
to a hypothetical monolithic mesa of the same height. Our analyses
furthermore highlight the direct impact of the ridge material (e.g.,
InP vs. InGaAs) on self-heating, providing an additional knob to improve
the designs thermally.”
These results were presented in two invited papers at the 2022
IEDM, by Bjorn Vermeersch, on thermal modeling, and by Nadine
Collaert, on GaN and InP technologies for next-generation high-capacity
wireless communication, respectively [papers 11.5 and 15.3].
IMEC Belgium
BL 3001 Leuven
New GEMÜ BB07 3/2-way ball valve
Versatile possible applications
The valve specialist GEMÜ is expanding its product range of industrial ball valves. Due to its multi-functional properties,
the newly developed GEMÜ BB07 3/2-way ball valve family is suitable for the most varied areas of application. These include
chemical processes, industrial water treatment, surface finishing, power generation and environmental systems, mechanical
engineering and processing industries.
The GEMÜ BB07 3/2-way ball valve is the ideal valve when it comes
to mixing and distribution tasks of media flows, like in the troublefree
change-over of sensitive media in the area of energy or auxiliary
materials in the food-processing industry.
A further advantage is that the new ball valve types are available
with the threaded socket connection type, which ensures troublefree
installation of the shut-off valve.
The GEMÜ BB07 multi-port ball valves represent a cost effective
solution, as multiple valve seats are generally required for mixing and
distribution tasks. These seats are combined to make just one subassembly
through the use of multi-port ball valves.
The GEMÜ BB07 is versatile in use due to its three outlets.
Thanks to the top flange acc. to ISO 5211, simple actuator mounting is
possible. The seat seal is made of PTFE. The newly developed GEMÜ
BB07 ball valve family is automation-capable, low maintenance and
can be used for a vacuum. The new ball valve is selectable as a T or L
ball, and is therefore flexible and versatile.
The 3/2-way ball valve is available in the following actuator versions:
– GEMÜ BB07 with bare shaft
– GEMÜ B47 with pneumatic actuator
– GEMÜ B27 with manual actuator
– GEMÜ B57 with motorized actuator
GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG
D 74653 Ingelfingen
GEMÜ B47 with pneumatic actuator
www.reinraum.de
NEWSLETTER
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Pfeiffer Vacuum Welcomes this Year’s
Röntgen Prize Winner Dr. Victoria Grinberg
– Groundbreaking research in X-ray astronomy
– Specialist subject: stellar winds of massive stars
– Pfeiffer Vacuum and the Schunk Group have been promoting young scientists for many years
This year, the prestigious Röntgen Prize was awarded by the Justus
Liebig University Giessen (JLU) to the astrophysicist and science advocate
for her groundbreaking research in X-ray astronomy. In the
JLU’s academic ceremony on Friday, November 25, 2022, the prize,
which is worth €15,000, was awarded to the Junior Research Group
Leader of the Eberhard Karls University in Tübingen and Science
Advocate of the ESA. The prize money is donated by Pfeiffer Vacuum
and the Ludwig Schunk Foundation. The JLU has been awarding
this prize since 1960, in memory of Nobel Prize winner Wilhelm
Conrad Röntgen, who was a professor in Giessen from 1879 to 1888.
JLU’s assessment panel dubbed Dr. Victoria Grinberg “an outstanding
junior researcher in the field of X-ray astronomy, who has
enormous development potential”. Prof. Dr. Markus Thoma of the I.
Institute of Experimental Physics at JLU added, on behalf of the panel:
“She has already forged an internationally recognized leadership
role for herself in the field of stellar winds of massive stars.”
Dr. Victoria Grinberg studied physics at the Ludwig Maximilians
University in Munich and received a PhD in 2013 from the Dr. Karl
Remeis-Observatory of the Erlangen-Nuremberg University. Her
dissertation was concerned with black holes and, since then, she has
focused on the investigation of stellar winds. So-called X-ray binaries
play a large role here: Matter from a massive star is transferred
via stellar winds to a compact star, such as a black hole, in whose
accretion disk (a rotating disk that transports matter toward the center)
the X-rays develop.
Dr. Victoria Grinberg investigated the variability of these X-ray
sources based on observational data from X-ray satellites and obtained
some interesting results concerning stellar winds, which are
extremely important for the development of massive stars and X-ray
binaries. Using numerical models, she demonstrated that the variability
properties provide an insight into the structure of the winds.
Dr. Victoria Grinberg was also able to investigate the ionization
structure of the winds using X-ray spectroscopy.
This groundbreaking research in X-ray astronomy was carried
out by Dr. Victoria Grinberg herself, or by her research group under
her leadership, and has already been published in 63 peer-reviewed
papers. She was awarded a Margarete von Wrangell Habilitation
Grant for Women for her research. In addition to her excellent scientific
achievements, she has also excelled in the fields of teaching and
science advocacy. She has also given numerous public presentations
and improved the visibility of female scientists in the field of astronomy
and astrophysics in German-speaking countries via Twitter,
under the hashtag #Astrophysikerinnen.
“The support of young scientists in cutting-edge research is of
great importance to Pfeiffer Vacuum. X-ray satellites are developed
and tested in space simulation chambers. This happens in large vacuum
recipients in which space conditions are simulated. We congratulate
Dr. Victoria Grinberg and are pleased that vacuum technology
continues to contribute to research”, said Daniel Sälzer, Managing
Director of Pfeiffer Vacuum, at the award ceremony.
Pfeiffer Vacuum GmbH
D 35614 Asslar
Pfeiffer Vacuum receives this year‘s Röntgen Prize winner Dr. Victoria Grinberg.
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(Copyright: i_viewfinder stock.adobe.com 200329943)
Pharmaceutical packaging:
Safety is what counts
The demand for pharmaceutical products is increasing worldwide,
with more and more medications being launched onto
the market in ever shorter periods of time. Last year alone,
turnover in the German pharmaceutical market – the largest in Europe
and the fourth largest worldwide – was around 53.6 billion euros.
According to Statista, the volume has more than doubled in the last
fifteen years and almost 100 billion counting units, i.e. tablets, sachets,
injections, etc., were sold at last count. They all have to be packaged
hygienically and safely, meeting strict legal requirements. This
places high demands on packaging materials, filling processes and
packaging machines.
At the latest since the pandemic, it has become clear how important
protective packaging is for vaccines, medications, disinfectants
and other medical products. We have seen from the example of
the Corona vaccines that developing a vaccine is not enough. Numerous
players along the entire supply chain had to work well together
to protect millions of people from the virus. Billions of little glass vials
for the vaccine were needed, as well as special cooling boxes for
transport and special freezers for storage.
When the packaging world meets in Düsseldorf for interpack
from 4 to 10 May 2023, it will also be about innovations in manufacturing,
packaging and logistics of pharmaceutical products, including
new solutions to the problem of product piracy. The pharmaceutical
industry is affected by counterfeiting like no other. The lucrative
business with counterfeit medications, which in the best-case scenario
only contain less active ingredient, but can also be laced with
unknown substances that are harmful to health, has picked up speed
again with the growing online trade. The WHO estimates that more
than half of the medications bought online from illegal websites are
counterfeit. The estimated market value of counterfeit medications
is around 75 billion US dollars per year.
Counterfeit protection through security features
In addition, global supply chains are becoming increasingly complex.
Active ingredients are often produced in one country, processed and
packaged in another and finally distributed and marketed across
borders. The European legislator therefore took up the fight against
counterfeit medications years ago with EU Directive 2011/62/EU.
The directive, which comes into force in 2019, prescribes a number
of safety features for prescription medications. For example, each
package of pharmaceutical product must be labelled with a Unique
Serial Code (USC) in combination with the article number (GTIN),
the lot number (LOT), the expiry date (EXP) and the name of the
The system by Uhlmann makes it possible to switch from classic PVC
blisters to more sustainable mono-material packaging made of PE. (Copyright:
Uhlmann)
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Interlinking machines offers advantages for the efficiency and safety of production processes. (Copyright: Rotzinger)
manufacturer. All information is encoded in a 2D data matrix code,
which is then printed in plain text on the packaging with a certain
minimum print quality. In addition to the unique code, each package
must carry tamper-evident features.
Companies such as interpack exhibitor Bluhm Systeme have
been developing coding and labelling solutions for pharmaceutical
packaging that comply with the EU directive for counterfeit-proof
packaging for years. This includes various labelling solutions such
as laser or inkjet coders, thermal transfer printers, labelling systems
and the appropriate software. For example, the Integra One inkjet labeller
developed for drug coding prints unique identification codes,
barcodes or data matrix codes on a wide range of pharmaceutical
packaging.
UV laser marking is also a proven labelling solution. Domino has
introduced a new UV laser system in 2022 that is suitable for marking
plastics as well as current sustainable packaging materials, including
recyclable, flexible mono-material films. The system can be used
to mark both white and coloured substrates without compromising
the barrier properties of the material. Thanks to a photochemical reaction,
the new marking laser does not rely on laser-activating pigments
or additives or specially prepared coding fields.
Labels – more than just stickers
Anti-counterfeiting measures can also be security labels with first
opening indication and integrated overt, covert and digital anticounterfeiting
features that irreversibly indicate a tampering attempt.
Void seals, which leave visible effects when the label is first
removed, are ideal for outer packaging. Various security features are
often combined or supplemented with additional functions. In addition,
digital labels with NFC technology and track & trace systems
ensure the complete traceability of a pharmaceutical product.
Labels are an important component of pharmaceutical packaging
and serve not only to protect against counterfeiting. Depending
on the application on primary packaging such as bottles, blisters, syringes
and vials or on secondary packaging such as folding boxes,
they have to meet a wide variety of requirements: They carry general
information, guarantee first-opening protection or can be partially
detached to be pasted into patient records or vaccination cards. Multipage
labels can also accommodate large amounts of information;
they are often a combination of label and package insert. And for
products that need to be refrigerated, temperature-resistant labels
are needed to ensure good legibility during storage and transport.
Increasingly automated
As safety is paramount for pharmaceutical products, the requirements
for packaging machines are also high. Machine manufacturer
R.Weiss, for example, uses modular picker lines in which Delta
robots pack products at top speed. For Siemens Healthineers, the
company recently developed an intelligent UniRob turnkey system
for packaging diagnostic products that automates the process of
manually loading folding cartons. In the process, multipacks in different
pack sizes are now also placed in environmentally friendly
cardboard inlays, which replace the plastic previously used. A sixaxis
robot sucks the blanks from the magazine, unfolds them and inserts
them into the carrier conveyor, which can be flexibly and fully
automatically adapted to the respective formats.
Multivac has introduced a new carrier system in the Healthcare
sector that ensures controlled, gentle product transport from prefilled
glass or plastic syringes to the packaging machine. For this
purpose, the syringes are separated in an upstream process and placed
in an oriented position in a workpiece carrier. At the packaging
machine, a robot then takes them from the carriers and places them
individually or pre-grouped into the packaging cavities. The packs
are checked for completeness using a vision system from Multivac
The Linx 8900 inkjet printer from Bluhm marks plastic containers. (Copyright:
Bluhm Systeme)
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Marking & Inspection. Even at high throughput, it checks whether
the individual products are correctly placed in the designated cavities.
If they are not, the corresponding pack is automatically ejected.
The filling of liquid pharmaceuticals requires special know-how.
Syntegon has developed the modular Versynta FFP (Flexible Filling
Platform) for this purpose, an individually configurable machine
especially for the aseptic filling of small batches. The new filling solution
achieves output rates of up to 3,600 vials, syringes or cartridges
per hour with simultaneous 100 percent in-process control. The
platform includes several pharmaceutical handling units, each with
a four-axis robot that moves the containers from one station to the
next without glass-to-glass contact, thus reducing product loss.
Full-line supplier Romaco has also developed a new liquid filling
line. Macofar E is a solution for the aseptic filling of injection fluids
into vials. The technology fulfils all requirements of the EU GMP
guidelines for the production of sterile pharmaceutical products.
Romaco is also committed to more sustainable production and the
reduction of CO2 emissions: Through innovative process control,
for example, production times can be decisively shortened and thus
energy and material can be saved in a targeted manner. In addition,
all of the manufacturer‘s machines are available in a climate-neutral
version and are equipped with energy monitors for sustainability
reporting.
Mit der Softwareplattform Pexcite können Anwender Informationen aus
allen Bereichen des Produktions- und Verpackungsprozesses erheben,
sammeln, darstellen und analysieren. (Copyright: Uhlmann Pac-Systeme)
Der Domino U510 UV-Beschriftungslaser ist dank einer photochemischen
Reaktion nicht auf laseraktivierende Pigmente/Additive oder
speziell präparierte Codierfelder angewiesen. (Copyright: Domino)
User-friendly software
Software solutions that collect data along the pharmaceutical supply
chain also promise more security. With the Pexcite software
platform from Uhlmann Pac-Systeme, users can collect, collate, display
and analyse information from all areas of the production and
packaging process and thus realise different tasks as required: Implementation
of track & trace specifications along the entire process
chain, monitoring of the productivity of machines and processes,
digital tool management or centralised control and management of
the entire production processes. The platform can be used across
all digital devices in use, such as desktop devices, tablets and smartphones.
„Visually appealing design, the light, friendly look and feel
means above all complexity reduction for the users who use Pexcite.
People have to enjoy working with our product and not be afraid of
doing anything wrong or breaking anything“, says Thomas Kreutle,
Director Development & Operations Digital Solutions at Uhlmann
Pac-Systeme. For this, the software platform received a Red Dot
Award 2022.
Sustainable pharmaceutical packaging
The pharmaceutical industry is still reluctant to use recyclable materials.
However, consumers today also expect more commitment
to sustainability from this industry. Pharmaceutical packaging manufacturers
are already one step ahead and have already developed
numerous recyclable solutions for the primary and secondary
packaging of medications. Last year, for example, the presentation
of a recyclable paper blister caused a sensation and a recyclable
monomaterial barrier tube in pharmaceutical quality was awarded a
packaging award. Recently, a tubular film made from the bio-based
polymer PLA was launched on the market that is industrially compostable
and can be used as a sterile barrier system for diagnostic
flow-pack applications.
In the area of primary packaging, i.e. where medications are
packed directly, it will probably take some time before recyclable
monomaterials become established. In contrast, experts already
see a trend towards recyclable solutions in secondary packaging.
Körber Pharma GmbH, for example, has developed secondary packaging
made from grass paper as an alternative to packaging made
from recycled paper and cardboard and was awarded the Pharmapack
Sustainability Initiative Award 2022 for this. In the production
of grass paper, half of the cellulose is replaced by grass fibres, using
significantly less water and energy. The almost unlimited regional
availability of grass shortens transport routes, saving almost 95 percent
of CO2 emissions. Körber Pharma has already carried out test
and development projects with several pharmaceutical companies
for safe secondary packaging made of grass cardboard, which prove
that the costs for the new packaging material are equivalent to those
of conventional cardboard, while the material offers the same high
level of product protection.
The trade fair interpack in Düsseldorf will show what other modern
solutions the industry has in store. From 4 to 10 May 2023, trade
fair visitors will be able to find out about innovative packaging and
process developments for the pharmaceutical industry, especially in
Halls 15 to 17.
Messe Düsseldorf GmbH
D 40001 Düsseldorf
www.reinraum.de
NEWSLETTER
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SÜDPACK Medica at the
Pharmapack 2023 in Paris
A wide range of high-performance films for manufacturing pouch packaging as well as innovative and recyclable material
structures for thermoformed packaging for diverse requirements: SÜDPACK Medica will present an attractive product and
service portfolio at the Pharmapack on Stand J46 in Hall 7.2. The company’s stated aim is: performance and sustainability
– intelligently combined. For years, it has been a valued partner to the global medical technology, pharmaceutical, and diagnostic
industry. It will demonstrate its expertise above all in recyclable packaging solutions in an informative series of talks
on the morning of the trade show’s opening day.
The development of sustainable film solutions is amongst the key
strategic initiatives for the SÜDPACK Group. Its groundbreaking
innovations include a PP-based thermoforming film for manufacturing
blister packaging. This development
already attracted huge interest from trade
visitors at the last two trade shows in 2022.
These films exceed normal market standards
with regard to barrier effect and efficiency.
The material offers optimum barrier properties
and is characterized by good processability
on existing packaging lines.
SÜDPACK Medica’s second focus at the
trade show is on various solutions for the
production of pouch packaging. The highbarrier
three-side sealed pouches, high-performance
flow-pack films and films for manufacturing
stick packs and sachets provide
exceptionally good sealing and peelability
as well as excellent processability in highly
automated processes. Thanks to their very
good barrier and mechanical properties, they
reliably protect packaged products from external
influences – and with various material
combinations and integrated functionalities,
they offer maximum perfor-mance and convenience.
One highlight of the trade show presentation
will be a PLA film which is an alternative
to cellulose-based films used for sterile packaging, such as
cellophane or comparable films with high water vapor permeability.
The material is based on renewable raw materials and can be composted
industrially in accordance with DIN EN 13432. Designed in
particular as a sterile barrier system for demanding diagnostic flow
pack applications, the film features good mechanical properties as
well as excellent oxygen and water vapor permeability. Even gamma
sterilization is possible without visual impairments.
SÜDPACK also expects high interest from trade
visitors in its coextruded flexible and rigid films. The
top and bottom webs for manufacturing thermoformed
packaging are suitable for automated forming,
filling, and sealing processes. They are perfectly matched
to each other and offer versatile forming and
processing. Depending on requirements, they can be
enhanced with various barriers, functionalities, and
tints. They seal onto top webs made of plastic or medical
paper such as Tyvek.
Furthermore, in Paris SÜDPACK will present
a wide spectrum of lidding films for safe, hermetic
closure of the packaging solutions. The range covers
everything from custom solutions with special barrier
properties to composites with special papers or Tyvek.
Additionally, SÜDPACK will provide informative
insights into “Sustainable material structures for packaging
pharmaceuticals and medical products” in a
30-minute presentation on February 1, 2023. The main
focus is on two burning questions: What are the benefits
of recyclable high-performance films such as
PP-based mono-materials, and what applications are
they suitable for? To help answer these questions, the
presentation will also inform the audience about various
LCA studies which can be applied to determine
and evaluate the environmental impacts of different packaging solutions
along the entire value creation chain.
SÜDPACK Medica AG
CH 6341 Baar
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POWTECH 2023: A flying start with
new themes and technologies
POWTECH is getting off to a flying start. The Leading International Processing Trade Fair will take place in Nuremberg
from 26 to 28 September 2023 – almost exactly a year after POWTECH 2022. Once again, more than 700 exhibitors from
many countries will draw a large attendance of regional and international visitors. It is already clear that the official expansion
of the themes at the event from just powder and bulk solids processing to include all fluid technologies has attracted
new exhibitors. The broader range of themes met with overwhelming approval from the trade visitors at this year’s event.
Exhibitors wishing to benefit from the early booking discount have until Christmas 2022 to reserve their stands.
In autumn 2023, POWTECH will take on new themes: The organizer
is expanding the range of products and services at the Leading Processing
Trade Fair to expressly include the processing and handling
of fluids. As a result, the next POWTECH will open as the “International
Processing Trade Fair for Powder, Bulk Solids, Fluids and
Liquids”.
Integrating procedures, incorporating liquids and fluids
NürnbergMesse is thus acknowledging the fact that, in many of
POWTECH’s target sectors, powder and bulk solids processing
combines with fluid and liquid technologies to form an integrated
process. In the chemical industry, for example, liquids are turned
into free-flowing granulates; and many liquid additives are mixed
with bases in powder form. In the food industry it is common to disperse
powders in liquids. Slurry concepts open up new opportunities.
And cosmetic and pharmaceutical manufacturers need all kinds
of feeding and processing procedures for solid, semi-solid and liquid
products to manufacture liquids such as creams or drops and also
solids.
Marianny Eisenhofer, Director POWTECH, explains: “The key to
increasingly efficient and sustainable products lies in treating these
on an integrated basis and optimizing them. Many of the exhibitors
who traditionally appear at POWTECH have long been making major
contributions in this area.” Heike Slotta, Executive Director Exhibitions
at NürnbergMesse, adds: “Repositioning in this way opens
POWTECH up in its capacity as a leading trade fair to further European
solution providers engaged in the manufacture and processing
of powders, granulates, bulk solids and liquids.”
Double pass with PARTEC Congress
The booking process for stands is in full swing. An early booking discount
is in place until Christmas 2022, and many exhibitors have already
taken advantage of this option. More than 700 are expected in
the exhibition halls from 26 to 28 September 2023. The broader range
of themes is not the only factor contributing to the success of the
event. The three-day PARTEC Congress, the International Congress
on Particle Technology, being held in parallel and sponsored by the
VDI Association of Process and Chemical Engineering (Gesellschaft
Verfahrenstechnik und Chemieingenieurwesen, GVC), increases
the value of the event still further. On previous occasions this event
has regularly proven to be a magnet for scientists, new scientific talents
and engineers from all around the world. The call for papers is
already open, with submissions closing on 15 January 2023. In 2023
the focus will be on “Particle Technology for Sustainable Products”.
In presenting the latest research results, PARTEC thus creates
a key point of interest that a number of exhibitors reflected in 2022.
Some filled an informative afternoon on the subject of “New Energy”
as part of the stagetalks at the POWTECH expert forum. They
will also create new thematic nuances for a wide range of visitor
groups on all three days of next year’s event. Exhibitors will discover
the opportunity to present innovative approaches, pilot projects
and new marketable solutions to interested visitors and engage in
a constructive dialogue with them. Next year, making the lectures
available digitally during and after the trade fair will enhance their
impact still further.
Tuning in digitally to the major trends of the age
The digital virtualtalks series will continue, starting as early as January
2023. Each month, three experts will go online at POWTECH and
talk about promising trends. These include sustainable energy supplies,
saving resources and the circular economy. Other topics are
digitalization in development; process optimization and logistics;
new, environmentally friendly nutrition concepts; and new technologies
in pharmaceutics. In addition to the honorary sponsors, VDI
and APV, VDMA will also contribute to the further guidance of this
Leading International Trade Fair as part of an expanded partnership.
NürnbergMesse GmbH
D 90471 Nürnberg
© NürnbergMesse / Thomas Geiger
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A trade fair for everyone:
An overview of interpack 2023
(Photo: Messe Düsseldorf, Constanze Tillmann)
Lost in the exhibition halls? Not at interpack. In order to help our visitors find everything they are looking for,
the fully booked interpack 2023 features a concept for the halls that is based on clear focal points for each industry.
No other industry trade fair can compare when it comes to representing
the global market in its entire variety and scope. Next year,
interpack will again offer the packaging and related process industry
the biggest international overview of the market, thereby more than
earning its motto “simply unique”. To help visitors not get lost in 18
trade fair halls, the halls feature a custom concept based on the core
target groups food, beverages, confectionery and baked goods, pharmaceutical
products, cosmetics, non-food and industrial goods.
Around 2,700 companies from around the world will meet in
Düsseldorf from 4 -10 May, 2023, to present cutting edge technologies
and packaging trends from along the entire value chain, demonstrate
chances for growth and respond to the challenges of the
industry.
Confectionery and baked goods
Visitors will find processes and machines for packaging confectionery
and baked goods especially in halls 1, 3 and 4 of interpack. If you
need packaging for something sweet, ask consultants from companies
like Sollich, Aasted, Theegarten-Pactec, Chocotech, Bühler or
Winkler and Dünnebier, and many others. The baking sector will
meet with exhibitors like Hebenstreit, Rheon Automatic Machinery,
Colussi Ermes, Tonelli, TT Italy or Reading Bakery System.
As in many other sectors, concerning the packaging of confectionery,
baked goods, snacks and cereals, much has changed over the
recent years. One important issue are sustainable solutions. Mechanical
engineering companies, for example, are adapting their portfolio
to include packaging made from mono material or novel materials.
Digital technology is another focus – as it is for the entire industry.
Food, beverages, non-food and industrial goods
The food sector is among the most favoured target groups of visitors
to interpack, and this shows in the breadth of their presentation. The
global demand for packaged foods is increasing. In saturated markets
with strong incomes, conscious consumption and consumer behaviour
also shifts towards sustainability, regional produce, organic food
or fair trade, and this includes packaging. Like the current challenges
posed by energy management and conservation of resources, this
causes a process of transformation within the sector. A similar observation
can be made for beverages and non-food products, which
are presented together with the food sector in halls 5 and 6, as well
as in 11 and 14. Around 20 percent of visitors to interpack are especially
interested in solutions for industrial goods. These, too, are to be
found in the same halls.
Starting in hall 5, there is a focus on the food sector and big names
like Multivac Sepp Haggenmüller, Ulma Packaging, Weber Maschinenbau
and Fuji Machinery. In hall 6, for example, Fawema, Coesia,
Syntegon Technology or Duravant present their innovations in
many areas of application for processing & packaging.
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packaging trade fair in the world. This also makes interpack unique.
Here is where all packaging materials are represented and there is an
especially high number of innovations in the field of sustainability
and conservation of resources, for example in using new materials,
sustainable raw materials, or increasing the amount of recyclates
used in packaging.
Exhibitors in this area are numerous and international – among
others, you can visit Sappi Europe, Sonoco, Mayr Melnhof Packaging,
Berry Global, Schütz GmbH, the S.I.T. Group or Seda International
Packaging.
Labelling, marking, finishing
Halls 11 and 14, which are ideally suitable for a walk, will host exhibitors
like Omori Machinery, Mettler-Toledo (hall 11), Extend Great
International, Rovema and Haver & Boecker (hall 12), KHS, Krones,
Aetna Group, Sidel and ProMach (hall 13), as well as Gerhard Schubert
Verpackungsmaschinen, Ishida Europe Limited, Loesch-Hastamat
and tna solutions (hall 14). In hall 13, there is a special focus on
bottling and packaging solutions for the beverages sector.
Pharmaceuticals and cosmetics
In light of global demographic changes, the industry’s development
opportunities are excellent. Increasing requirements within drug
development result in a parallel increase in those within systems and
machine technology concerning packaging and bottling of medicines.
The pharmaceutical companies need universal solutions, and
these are found in halls 15 to 17 at interpack, where the focus is on
presenting processes and machines for packaging pharmaceuticals
and cosmetics. Visitors can meet the likes of IMA Industria Macchine,
the Marchesini Group, the Optima packaging group, Romaco
Holding, Körber Medipak Systems and companies from Excellence
United. The requirements for machines and systems producing
pharmaceuticals and cosmetics are by necessity strict concerning
product safety, protection against counterfeit manufacture and traceability.
Cosmetic products are also a focus for the sustainability
movement.
Packaging materials and packaging
Halls 7 and 7a, 8a, 9 and 10 of interpack are of the highest importance
for the sector. This is where visitors can view at least a third
of all exhibitors with all their materials and their finished packaging
products. This presentation, which is not only for users, of packaging,
packaging materials and packaging aids is already the largest
Inform, decorate, customise – packaging carries information. How
to implement this for different products and requirements, is presented
by the exhibitors in halls 8a and 8b. Here, there are machines
for labelling and marking technology, for example at Bluhm Systeme,
Langguth, Domino Printing Sciences, Videojet Technologies, Herma
or Possehl. This offer is completed by solutions from packaging production
and integrated packaging printing. Here you can visit companies
like Starlinger, Totani, Fujifilm Europe, the Brückner Group
or HP Germany.
components
“Every part counts” is the motto of the components trade fair, which
takes place parallel to interpack as its own event. This is where you
find companies offering technology for drives, control units and sensors,
products for industrial imaging, handling technology, industrial
software and communication as well as comprehensive automation
systems for the packaging industry. There are also machine parts,
components and equipment, peripheral devices as well as components
and aids for packaging. Among the exhibitors are, e.g., Pilz, Gimatic,
Igus, Voestalpine Edelstahl and Mädler. The temporary hall 18,
situated between halls 10 and 16, makes the trade fair accessible from
a central location, and visitors to interpack have direct access to the
components fair and vice-versa.
The best preparations
Exhibiting companies can present their businesses individually and
introduce their contact persons at interpack and their product innovations
in the exhibitor and product database in the run-up to the
trade fair. The exhibitor and product database is now available at
www.interpack.com and is constantly being updated with new information
and products.
Messe Düsseldorf GmbH
D 40001 Düsseldorf
Impressum:
cleanroom online / W.A. Schuster GmbH · Mozartstrasse 45 · D 70180 Stuttgart · Tel. +49 711 9 64 03 50 · Fax +49 711 9 64 03 66
info@reinraum.de · www.cleanroom-online.de · GF Dipl.-Designer Reinhold Schuster · Stgt, HRB 14111 · VAT DE 147811997
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