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WIN woodworking INTERNATIONAL 2023/2

We report on all aspects of woodworking from board materials, wood treatment to machines, tools and technical know-how, from timber engineering supplies to the latest developments in technologies and markets. We address factory managers and production engineers directly, and thus ensure coverage of the decision makers within the industry.

We report on all aspects of woodworking from board materials, wood treatment to machines, tools and technical know-how, from timber engineering supplies to the latest developments in technologies and markets. We address factory managers and production engineers directly, and thus ensure coverage of the decision makers within the industry.

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ISSN 1438-1672 · Vol. 41 · No. 2/23 · May<br />

LIGNA<br />

MACHINING TECHNOLOGY<br />

TOOLS<br />

SURFACES SUSTAINABILITY


Looking for the latest topics from the <strong>woodworking</strong> industry?<br />

You’re at the right place!<br />

Click here to register for our Newsletter<br />

free of charge and subscribe to our<br />

digital ePaper editions.<br />

BE A<br />

NER!<br />

WiN - <strong>woodworking</strong> <strong>INTERNATIONAL</strong><br />

Advertising contact: win@harnisch.com<br />

The magazine is published in a special format : 229 mm x 305 mm.<br />

We report on all aspects of <strong>woodworking</strong> from board materials, wood<br />

treatment to machines, tools and technical know-how, from timber engineering<br />

supplies to the latest developments in technologies and markets.<br />

Special features will be presented on design, surfaces, laminating<br />

and furniture.


CONTENTS EDITORIAL<br />

What's new?<br />

Eric Schäfer<br />

Editor<br />

This is probably one of the most frequently<br />

asked questions. After all, what would man be<br />

without curiosity? It drives human development;<br />

it is one of the most important characteristics of<br />

humans. Without the constant search for something<br />

new, mankind cannot move forward. They<br />

need and have needed new knowledge, for example,<br />

to be able to feed themselves, to build<br />

a house and much more ... in order to eventually<br />

fly to Mars. To fill the "news gap", we are<br />

constantly on the lookout for news. Every smartphone<br />

user knows this. But we have to be careful<br />

not to be overwhelmed by the flood of information<br />

and news.<br />

It's good that there's a trade magazine like<br />

WiN that filters and structures what's important<br />

for readers. And thus satisfies curiosity without<br />

overloading with information. This issue of WiN<br />

is packed with news about LIGNA. From new machines<br />

and tools for <strong>woodworking</strong> and wood processing<br />

to new extraction and painting systems<br />

to solutions for software, safety and recycling.<br />

In short, everything needed for resource-efficient<br />

and flexible production. Including digitalization,<br />

robotics and automation.<br />

In addition, with LIGNA we are taking another<br />

look at "prefabrication processes in timber<br />

construction". Here, the increasing importance<br />

of timber construction also results in<br />

new requirements for technology and plants.<br />

This is a topic to which the tool manufacturer<br />

Leitz recently devoted a very interesting symposium<br />

entitled "Modern timber construction -<br />

breaking new ground and overcoming limits".<br />

The symposium focused on wood as the building<br />

material of the future and the machining<br />

systems and tools required for this. News about<br />

this can already be found at LIGNA - and in WiN.<br />

Sincerely,<br />

Eric Schäfer


CONTENTS<br />

Photo: Team LIGNA<br />

The perfect combination of flexibility, high performance<br />

and cost efficiency 6<br />

Focus on automation 7<br />

Process and manufacturing expertise for complete plants<br />

in the field of engineered wood 8<br />

“Better solutions for wood coating“ 9<br />

The Fibonacci principle 10<br />

Early detection of explosions 11<br />

Trends and innovations 12<br />

Precise sharpening for wood and Co. 13<br />

Perfect for cutting right from the start 14<br />

Innovative control technology for trade and industry 16<br />

Briquetting wood debris – sustainably and profitably 17<br />

Sustainability in <strong>woodworking</strong> with laser technology 18<br />

Pneumatic pumps and vacuum hose lifters 19<br />

The latest for all <strong>woodworking</strong> application fields 20<br />

Introducing new end-to-end solution portfolio 21<br />

Demonstration of Lignoloc ® automation solution 22<br />

“When digitalization contributes to sustainability” 22<br />

Solutions for challenging jobs 23<br />

NESTRO ® is focusing on surface technology at LIGNA 24<br />

More robust. Lower maintenance. More energy efficient. 25<br />

SPÄNEX proves performance of SMU dedusting batteries 26<br />

Door skin duo for Steves & Sons, Inc. 27<br />

Successfully took over the baton 28<br />

With imos into the future 29<br />

Sharing passion 30<br />

MASS TIMBER CONSTRUCTION 31<br />

Focus on prefab building processes 31<br />

COMPANIES 31<br />

Setting the course for the future 32<br />

Altendorf Group receives World Technology Leader Award 32<br />

A new look, new content – even more informative<br />

and inspiring 33<br />

GUIDE TO PRODUCTS AND MANUFACTURERS 34<br />

Cover Photo: LEUCO<br />

4 No. 2 • May <strong>2023</strong>


Impressum<br />

ISSN 1438-1672<br />

WiN - <strong>woodworking</strong> <strong>INTERNATIONAL</strong><br />

Vol. 41/2022<br />

MORE DIGITAL<br />

CONTROL.<br />

LESS OFFCUTS.<br />

WEINIG OFFERS MORE.<br />

Dr. Harnisch Publications<br />

Eschenstr. 25, 90441 Nuremberg, Germany<br />

+49 - 911 - 2018 - 0<br />

win@harnisch.com<br />

www.<strong>woodworking</strong>-international.com<br />

Owners:<br />

Publisher:<br />

Managing Editor:<br />

Editor:<br />

Dr. Claus-Jörg Harnisch<br />

Benno Keller<br />

Benno Keller<br />

keller@harnisch.com<br />

Marta Bletek-Gonzalez<br />

gonzalez@harnisch.com<br />

Eric Schäfer<br />

eric.schaefer@harnisch.com<br />

Get your ticket now!<br />

ligna.weinig.com<br />

Media Service:<br />

Germany, Austria, Switzerland<br />

Dina Fettig<br />

dina.fettig@harnisch.com<br />

Martin Fettig<br />

Western Europe<br />

Gabriele Fahlbusch<br />

USA/Canada<br />

Steve Max<br />

martin.fettig@harnisch.com<br />

fahlbusch@harnisch.com<br />

steve.max@harnisch.com<br />

China, Hong Kong, Taiwan<br />

Mike Hay<br />

mchhay@ringier.com.hk<br />

Taiwan<br />

Sydney Lai<br />

sydneylai@ringier.com.hk<br />

WiN - <strong>woodworking</strong> <strong>INTERNATIONAL</strong><br />

is published quarterly<br />

in March, May, August and November.<br />

printed by<br />

Schleunungdruck GmbH,<br />

Eltertstraße 27, 97828 Marktheidenfeld<br />

Personnel, raw materials, energy, time: there<br />

are always bottlenecks to compensate for.<br />

With our automated machine solutions we<br />

help you achieve highly flexible, high-performance<br />

production. Our comprehensive<br />

advice and LifeTime Services ensure that your<br />

investment in WEINIG pays off as quickly as<br />

possible.<br />

Find out more from May 15 to 19 in Hall 27<br />

at LIGNA.<br />

Copyright © <strong>2023</strong> Dr. Harnisch Publications


The perfect combination of flexibility, high performance<br />

and cost efficiency<br />

The Weinig Group, with its two brands Weinig and Holz-Her, will be presenting groundbreaking solutions for these focus topics at<br />

LIGNA <strong>2023</strong>. True to its motto “Weinig offers more”, the company invites visitors to experience an all-round view of its extensive range of<br />

machines, systems, software and services – for the production of single workpieces through to automated series production of solid wood<br />

and panel products. The innovations and developments are focused on resource optimization, ranging from individual technology solutions<br />

for machines to innovative, full-fledged production systems. Stand-alone or networked machines with efficient material handling,<br />

precise automation and resource-saving production technologies enable customers to economically manufacture products of the highest<br />

quality and in flexible batch sizes despite the shortage in skilled labor.<br />

Save time and material with AI<br />

The CombiScan Sense scanner scans up to<br />

80 boards per minute to detect cracks, knots,<br />

etc. To check the quality of the wood, the scanner<br />

uses artificial intelligence, making detection<br />

more accurate, reliable and repeatable. The<br />

scanner enables line automation and thus a reduction<br />

of the required manpower. It saves between<br />

3 and 10 % material, depending on the<br />

application.<br />

Planing and profiling<br />

The new Hydromat – robust, flexible,<br />

intuitive and with record speed<br />

With a feed speed of 400 m/min and WMC<br />

machine control, the new Hydromat high-speed<br />

moulder brings innovative dynamics to planing<br />

and profiling processes. Customers in the wood<br />

industry, such as sawmills that process sawn<br />

timber, benefit from this robust, highly durable,<br />

high performance machine. On the one hand,<br />

the machine offers features such as the innovative<br />

wood saving system to optimize chip removal<br />

and save material during pre-planing.<br />

On the other hand, the machine can be flexibly<br />

equipped for the production of profiled goods.<br />

Hydromat 3000: Robust, wear-resistant,<br />

powerful and fast<br />

With a feed speed of up to 100 m/min and<br />

its user-friendliness, the Hydromat 3000 scores<br />

in the further processing of sawn timber, e.g.<br />

into tongue-and-groove boards, decking boards<br />

and mouldings. CNC-controlled adjustment<br />

does not require manual intervention, which<br />

means that even less qualified employees can<br />

operate the machine. The central dashboard of<br />

the control system is customizable and can be<br />

operated intuitively.<br />

The Weinig trade fair highlight:<br />

Large-scale systems and innovations in<br />

wood processing<br />

Systems engineering is increasingly becoming<br />

the focus of Weinig.<br />

The highlights at LIGNA are:<br />

• an optimizing cross-cut line with an OptiCut<br />

450 Quantum cross-cut saw, connected to a<br />

finger jointing line and robot stacking<br />

• a ProfiPress C 2500 HF gluing press for the<br />

production of wooden panels<br />

Large-scale system: Scanning,<br />

cross-cutting, finger jointing<br />

This fully automated system shows the production<br />

process from raw material to fingerjointed<br />

lamellas: A robot with a vacuum unit<br />

stacks raw material onto the line. The workpieces<br />

are evaluated by means of a CombiScan<br />

Sense scanner. Defects are cut out by the highspeed<br />

OptiCut 450 Quantum cross-cut saw and<br />

the good parts are automatically fed to the<br />

downstream HS 200 finger jointing line for further<br />

processing.<br />

The mechanization for direct feeding of the<br />

finger jointing line via the cross-cut saw is patent<br />

pending.<br />

The wood is cut to the required length using<br />

the OptiCut 450 Quantum high-speed cross-cut<br />

saw. The VarioStroke sawing unit of the OptiCut<br />

450 Quantum can be flexibly adjusted to eight<br />

different cutting positions, enabling very short<br />

cutting times for all cross-sections within the<br />

maximum cutting range. Also, the perfected<br />

saw blade bearing and the unique saw blade<br />

guidance improve the cutting quality, even at<br />

high cut ting frequencies: Thanks to its dynamic<br />

infeed unit and feed rollers that are individually<br />

controlled from above, the workpieces are always<br />

safely guided. Then the finger jointing line<br />

is loaded fully automatically.<br />

The Non Plus Ultra for the industrial<br />

production of solid wood panels<br />

For customers who need to produce solid<br />

wood panels cost-efficiently at high output, the<br />

ProfiPress C 2500 HF, one of the fastest gluing<br />

presses in the world, can be seen in live operation<br />

at the exhibition. Up to 100 lamellas per<br />

minute are glued at the edge, collected and continuously<br />

pushed into the press. The super-efficient<br />

high-frequency heating system ensures<br />

fast curing of the glue joints without heating<br />

the wood. The result is tension-free, edge-glued<br />

solid wood panels with the highest joint and<br />

surface quality. The possibility of endless gluing<br />

in combination with a cross-cut saw after the<br />

press, for cutting the glued panel to required<br />

width, ensures optimum wood utilization.<br />

www.weinig.com<br />

6 No. 2 • May <strong>2023</strong>


Focus on automation<br />

For Reichenbacher Hamuel, the focus at<br />

LIGNA is on automation, and the machine<br />

manufacturer is demonstrating how this<br />

can be advanced in <strong>woodworking</strong> and especially<br />

in timber construction with individualised<br />

machine concepts. With a view<br />

to efficient automated production, the<br />

VISION-III machining centre with automatic<br />

carrier table will be presented, which is<br />

loaded by a KUKA robot.<br />

Intelligent concepts will be on the agenda,<br />

regardless of whether they are for the production<br />

of walls, ceilings, roof trusses, stairs or<br />

doors. The live demonstrations at LIGNA will<br />

show step machining, where a robot picks up<br />

blanks from a stack of blanks and automatically<br />

loads the machine. After a step cut and various<br />

saw cuts, milling and drilling will take place and<br />

at the end the robot will automatically stack the<br />

finished steps.<br />

There are many levels of automation. The<br />

goal must be for companies to increase their efficiency<br />

on existing production space and make<br />

themselves less dependent on the skilled labour<br />

market. Individual solutions are in demand, because<br />

there are users who are active in purely<br />

regional construction projects and need different<br />

concepts than industrial companies that<br />

go into high-rise construction or that concentrate<br />

on the production of special components.<br />

The market has set in motion a development in<br />

which, for example, companies are gearing their<br />

production to manufacture large and heavy<br />

panels not only for their own building projects,<br />

but also to make them available to other market<br />

participants.<br />

At LIGNA, Reichenbacher will be taking up<br />

another innovative topic with additive manufacturing.<br />

In order to bring this closer to the trade<br />

visitors, 3D printing of wooden components will<br />

be presented by means of informative videos<br />

and the quality of such components will be illustrated<br />

by means of printed exhibits.<br />

www.reichenbacher.de<br />

WOODVibes.<br />

DISCOVER WITH US THE WORLD OF OUR<br />

INTUITIVE MACHINE SOFTWARE „AIMI“<br />

IMA SCHELLING AT LIGNA:<br />

Experience the IMA Schelling vibes at our booth. We will<br />

present our latest machine highlights, such as the Combima<br />

edge processing machine with automatic edge handling, the<br />

panel-sizing saw fh5 with robot and the highly flexible drilling<br />

machine IMAGIC L1. At our partner booth you can find out<br />

everything about high-quality cutting, logistics and packaging<br />

solutions. We look forward to meeting you!<br />

WHAT YOU CAN EXPECT:<br />

group-wide software landscape aimi<br />

innovative and individual services<br />

customised robitic solutions<br />

machines live in action<br />

partner booth Business Unit Board<br />

VISIT US:<br />

15 - 19 MAY <strong>2023</strong> | HANOVER, GERMANY<br />

HALL 12, BOOTH B50 AND D50<br />

HALL 26, BOOTH E46<br />

Also talk to us about our<br />

energy-efficient solutions.<br />

www.imaschelling.com


Process and manufacturing expertise for complete plants<br />

in the field of engineered wood<br />

When designing new production plants in the field of engineered wood, the interlinking and interfacing of individual supply components<br />

often increase the planning effort and implementation time. They also entail unforeseen risks during the project. That is why there is a<br />

growing demand in the wood-based materials industry for a contact partner with overall competence. This is exactly what Hymmen, the<br />

machine and plant engineering company from Bielefeld with more than 130 years of company history, offers its business partners.<br />

For decades Hymmen has proven its professional<br />

handling of entire production processes.<br />

These include small production lines with only<br />

10 – 20 meters as well as huge plants with production<br />

lines of overall 200 – 400 meters length.<br />

This process know-how is complemented by the<br />

proven in-house production of individual machines<br />

used in the production of engineered<br />

wood, as well as the control technology covering<br />

the entire plant. This includes<br />

• Roller application machines for glue or<br />

adhesive<br />

• Glue nozzles<br />

• Individually adapted transport and conveying<br />

equipment (turners, modular belts, roller, belt<br />

and chain conveyors, etc.)<br />

• Single opening and multi-daylight presses<br />

(heated and unheated)<br />

• Portal and robot handling<br />

• Fully automated and interlinked control<br />

technology<br />

The combination of process expertise with<br />

the manufacturing know-how of individual<br />

components at Hymmen has already led to individual<br />

plant projects in the field of engineered<br />

wood in the past. In the process, Hymmen has<br />

repeatedly been able to contribute its enormous<br />

innovative strength and experience with continuous,<br />

24/7 production lines.<br />

Hymmen plant components to produce engineered wood<br />

“The positive feedback from our customers<br />

and the market’s demand for significantly higher<br />

automation and efficiency has now prompted<br />

us to expand our commitment in this market<br />

area,” explains Dr. René Pankoke, Managing<br />

Partner of Hymmen.<br />

This includes all manufacturing processes<br />

involving gluing, impregnation, coating and<br />

pressing. Examples are the production of cross<br />

laminated timber, veneer plywood, glued laminated<br />

timber and blockboard. But also special<br />

applications in which panels for vehicle and<br />

caravan construction are made from multi-layer<br />

structures, as well as sandwich and honey-<br />

comb panels, are among the products for which<br />

a high level of creativity and innovation is required<br />

time and again. “It is always fascinating<br />

to see how a shared vision of a complete new<br />

plant, in many technical discussions with the<br />

customer, finally turns into several hundred meters<br />

of functioning production line,” points out<br />

Pankoke.<br />

There will be an opportunity at LIGNA to<br />

discuss more details on projects that have already<br />

been successfully implemented and the<br />

possibility of new project planning.<br />

Another focus at the booth is equally relevant<br />

to all Hymmen-owned as well as external<br />

machinery and equipment. “This is the smart2i<br />

Industry Intelligence solution, for cloud-based<br />

monitoring and analysis of all relevant process<br />

parameters to optimize the entire production,”<br />

summarizes Dr. René Pankoke, owner and CEO<br />

of Hymmen. People will be able to experience<br />

the live application of smart2i in real time at the<br />

booth. This is done via virtual access to real production<br />

data.<br />

www.hymmen.com<br />

8 No. 2 • May <strong>2023</strong>


“Better solutions for wood coating“<br />

At LIGNA J. Wagner GmbH will present innovative liquid coating solutions for craftsmen’s workshops, furniture and flooring manufacturers,<br />

paint producers and other companies in the <strong>woodworking</strong> industry. These solutions not only serve a wide range of applications from<br />

manual to automatic, but also contribute to more sustainable coating with their economical use of materials.<br />

At the booth, visitors will be able to experience<br />

manual airspray and AirCoat guns, such<br />

as the TOPFINISH GM 1030, which produces<br />

an extremely precise spray pattern with little<br />

overspray – there are versions with paint connection<br />

or flow cup for small-area applications.<br />

The guns are also available as part of predefined<br />

spraypacks: an ideal combination together<br />

with the right feeding technology. The<br />

Cobra 40 – 10, for example, is unique on the market<br />

as a high-pressure double diaphragm pump:<br />

it is very powerful and, thanks to its particularly<br />

small internal volume, requires significantly less<br />

solvent during flushing than comparable piston<br />

pumps. The 2K Smart will be exhibited as mixing<br />

and dosing system.<br />

On the other hand, solutions for highly efficient,<br />

automated coating processes will also be<br />

presented. For exemplary practical demonstration,<br />

various automatic guns will be mounted alternately<br />

on a cobot – a collaborative robot that<br />

is also suitable for users without many years of<br />

robot experience. The GA 1030 and GA 4000AC<br />

automatic guns offer a high degree of flexibility<br />

with their different mounting options.<br />

In addition, WAGNER will also be showing<br />

products from the bonding and marking<br />

sector of its subsidiary WALTHER Spritz- &<br />

Lackiersysteme GmbH: Among others, airspray<br />

guns for adhesive application, such as the PILOT<br />

GM 1030P ADH or the automatic PILOT GA 9010<br />

Marking for edge-to-edge dot and line marking.<br />

Automatic liquid application for wood workpieces<br />

www.wagner-group.com<br />

The PERFECT<br />

family – for<br />

perfect and<br />

sustainable<br />

results<br />

• very good chemical and<br />

mechanical resistance<br />

• fast drying – also forced drying<br />

• low-flammable according<br />

to DIN EN 13501 for all products<br />

• easy processing<br />

• 4 products 1 hardener<br />

Questions about switching<br />

to sustainable coatings?<br />

We support you in all<br />

aspects.


World premiere at LIGNA<br />

The Fibonacci principle<br />

Users can benefit in a wide variety of ways from the tool innovations at LIGNA <strong>2023</strong>. For example, for the first time at LIGNA, LEUCO will<br />

present the <strong>woodworking</strong> and processing industry with a completely new, patent-pending concept for arranging cutting edges on basic<br />

tool bodies. Another novelty at the show will be the regeneration of fixed slide milling cutters. The advantages of the various innovations<br />

are wide-ranging, be it reduced power consumption, longer tool life, better edge qualities or saving resources, etc.<br />

New tool concept based on the Fibonacci<br />

principle<br />

The engineers at LEUCO were inspired by nature<br />

and successfully transferred the Fibonacci<br />

principle to the tool world for the arrangement<br />

and distribution of the cutting edges on the basic<br />

body. The Fibonacci principle can often be<br />

found in nature when it comes to the optimum<br />

utilization of limited space. Well-known examples<br />

are the seeds of a sunflower or a pine cone,<br />

whose number is maximally and optimally distributed<br />

on the available space. Arrangement<br />

of the blades according to the Fibonacci principle<br />

is patent pending by LEUCO. This approach<br />

from bionics enriches and expands LEUCO’s<br />

portfolio and is used where it achieves performance<br />

improvements.<br />

At LIGNA, LEUCO will present the distribution<br />

of cutting edges on the basic body according<br />

to the Fibonacci principle using several tool<br />

types.<br />

Throughfeed machining: Jointing cutters<br />

with the Fibonacci principle<br />

The “LEUCO SmartJointer airFace” and<br />

“LEUCO p-System” jointing cutters are established<br />

and proven greats in the industry. At<br />

LIGNA, LEUCO will show two market-relevant<br />

D 125 mm dimensions with LEUCO’s patentpending<br />

ideal cutting edge arrangement based<br />

on the Fibonacci principle.<br />

The SmartJointer airFace jointing cutter<br />

is characterized in particular by its diamondtipped<br />

cutting blades, which can be changed<br />

by the customer on site, and its constant diameter<br />

after they have been changed. In the<br />

SmartJointer airFace, the innovative cutting<br />

edge arrangement produces a particularly fine<br />

cutting pattern of the narrow face, even with<br />

changing board thicknesses.<br />

The LEUCO p-System with its unique 70°<br />

shear angle stands for excellent joining quality<br />

with very long tool life. With the p-system, practical<br />

applications have shown measurably longer<br />

tool life. The LEUCO tool experts advise on<br />

suitable applications for jointing cutters with<br />

cutting edge arrangement according to the<br />

Fibonacci principle.<br />

Machining on CNC<br />

Nesting with end mill Z4+4 according to<br />

Fibonacci principle<br />

The combination of high feed rate and very<br />

slim tool diameter can be put into practice with<br />

the new Z4+4 nesting cutter with diameter<br />

12 mm. The cutter with cutting length 23 is ideally<br />

used for raw or coated chipboard. As application<br />

parameters, for example, a feed rate vf of<br />

17 – 22 m/min at a speed of 18,000 rpm or even<br />

a feed rate of 22 – 29 m/min at a speed of 24,000<br />

rpm are possible. With these data, this nesting<br />

cutter is one of the high-performers in the industry.<br />

The diamond- tipped cutter can be resharpened<br />

several times. Z4+4 on the slim diameter of<br />

12 mm enables the Fibonacci principle. LEUCO<br />

has applied for a patent for this type of cutting<br />

edge arrangement on the basic body.<br />

Solid wood machining: Disc tine cutters<br />

based on the Fibonacci principle and<br />

easyFix drilling<br />

Disc finger jointing cutters have been state<br />

of the art on finger jointing lines for many years.<br />

Innovative, user-friendly and energy- saving is<br />

the design of the new disc tine cutter according<br />

to the Fibonacci principle. Transferring the<br />

Fibonacci principle to the cutting edge arrangement<br />

on tools is patent pending by LEUCO. For<br />

users, disc tine cutters with this principle mean,<br />

among other things, a reduction in power consumption<br />

of about 20 percent. The new disc<br />

tines are also designed with LEUCO’s patented<br />

easyFix bore. This prevents jamming when pushing<br />

the discs onto or removing them from the<br />

spindle.<br />

Digitization = serialization = digital twin<br />

Re-serialization means profiting more<br />

quickly from the benefits of the digital<br />

twin<br />

The digital twin brings several advantages<br />

to the production of a <strong>woodworking</strong> company.<br />

It contains data describing the tool and its properties,<br />

it provides information on the current location<br />

of the tool, and it makes it possible to record<br />

the tool’s usage data. With such data, it is<br />

possible to see in retrospect what performance<br />

a tool has delivered and to make accurate forecasts<br />

for future tool requirements. The basis for<br />

the digital twin is either digital data provided by<br />

the tool manufacturer with the new tool, or the<br />

company serializes its inventory at a later date.<br />

The more extensive the data pool, the faster<br />

companies benefit from the advantages of the<br />

digital twin. LEUCO supports the push into digital<br />

processes and will show a multi-stage model<br />

for the post-serialization of inventory tools at<br />

LIGNA.<br />

www.leuco.de<br />

10 No. 2 • May <strong>2023</strong>


Early detection of explosions<br />

With the GSME and HOTSPOT detectors from REMBE, an artificial intelligence has been created that detects explosion events at an early<br />

stage. The GSME detector is an artificial nose, “trained” for pyrolysis – popularly known as smoldering gases, while the HOTSPOT detector<br />

represents an artificial eye that already detects surface temperature changes of 1 °C.<br />

REMBE´s HOTSPOT X20 measures surface<br />

temperatures using an intelligent evaluation<br />

system, which divides the field of<br />

view into detection zones. A separate temperature<br />

threshold value can be set for each<br />

individual zone in order to tailor the detection<br />

to the process as far as possible.<br />

The HOTSPOT X20 can even identify small<br />

temperature increases (1 °C) and enables to<br />

warn the operator of glowing embers at extremely<br />

early stages. The HOTSPOT X20 can also<br />

be used in explosion atmosphere up to zone<br />

20 and under high dust loads and monitors a<br />

temperature range in the standard version of<br />

0 – 200 °C (higher temperatures possible, but<br />

typically not required).<br />

Mainly hydrocarbon compounds are released<br />

when many substances thermally decompose.<br />

If there is incomplete burning without<br />

a flame and a low oxygen supply, carbon<br />

monoxide is created as well. The GSME X20<br />

pyrolysis gas detector, for instance, has been<br />

designed for detecting these gases, even as<br />

they develop. Alongside carbon monoxide<br />

and hydrocarbon compounds, nitrogen<br />

oxide and hydrogen compounds (CO, HC, H2<br />

and NOx) are also monitored. With the aid of<br />

an intelligent evaluation algorithm, a process<br />

behaviour can be ideally mapped and normal<br />

off-gasing be adopted. If a concentration increases<br />

above the usual level, the GSME X20<br />

immediately triggers an alarm. The detector,<br />

is also suitable for explosion atmospheres up<br />

to zone 20, monitors concentration ranges<br />

from 0 – 100 ppm.<br />

When the location and mounting position<br />

are ideally designed in an explosion protection<br />

concept, HOTSPOT X20 and GSME X20<br />

allow explosions to be prevented through<br />

early detection.<br />

www.rembe.de<br />

No. 2 • May <strong>2023</strong><br />

11


Focused<br />

Trends and innovations<br />

Leitz will be presenting its latest developments as an exhibitor at LIGNA in Hanover from 15 – 19 May. This year, the world market leader<br />

will be showing service concepts, industry focal points and trends from the furniture industry, structural timber engineering and advanced<br />

materials at its exhibition stand under the motto “Solutions in new dimensions”. The focus here is on the claim to further increase customer<br />

success.<br />

“Finding the optimally adapted solution<br />

for every requirement” – that is the daily incentive<br />

of the world market leader. Leitz sees<br />

itself as a solution provider whose products<br />

primarily support the increase in flexibility, efficiency<br />

and productivity of its customers in<br />

the relevant processes. With a total package<br />

of innovative tool technology, consulting, the<br />

constant exchange of information with all current<br />

machine and material manufacturers, as<br />

well as its fully comprehensive range of services,<br />

Leitz is the reliable partner for the wood and<br />

plastics processing industries all over the<br />

world.<br />

Focus on the furniture industry –<br />

forward-looking machining concepts<br />

for more flexibility and efficiency<br />

Manufacturing processes in the furniture industry<br />

are considered particularly complex. In<br />

some cases, the industry has to meet the high-<br />

The NiRo Premium collet chuck made of stainless steel combines<br />

extremely high durability with great fl exibility and is one of<br />

the Leitz product highlights in Hanover. (Photo: Leitz)<br />

est demands from consumers. Materials, surfaces<br />

and functionality, as well as different production<br />

philosophies, mean that the flow of daily<br />

challenges in manufacturing companies never<br />

stops.<br />

Leitz’s uniquely broad solution expertise<br />

ranges from panel sizing and trimming to edge<br />

finishing or drilling. Depending on the technical<br />

design of the process, whether using CNC<br />

machines or throughfeed machines, Leitz offers<br />

a tooling solution for every conceivable challenge.<br />

Leitz will be presenting a special highlight<br />

in Hanover with its new, innovative jointing<br />

concepts. They stand for maximum tool life,<br />

high process reliability and perfect machining<br />

quality – among other things with the help of<br />

the width-adjustable Diamaster EdgeExpert<br />

jointing cutter, which proves its durability every<br />

day. These are features that visitors to the<br />

LIGNA trade fair will be able to see for themselves<br />

in discussions with Leitz specialists.<br />

Focus on LeitzXPert –<br />

knowledge for your pocket<br />

Whether it’s the machine operator, the<br />

work preparation department or the foreman –<br />

in the individual processes in <strong>woodworking</strong><br />

and plastics processing, questions about the<br />

tools used can arise again and again. In addition<br />

to the Leitz specialists, the LeitzXPert online<br />

application will also provide answers in future.<br />

It contains tool expertise and information<br />

on almost all of the company’s standard products.<br />

Accessible free of charge, the data are provided<br />

either via the LeitzXPert app or online<br />

via a browser-based Leitz knowledge platform.<br />

LeitzXPert was already presented as a study at<br />

LIGNA in 2019. In the meantime, the application<br />

has completely outgrown its infancy and<br />

will be offered as a fully-fledged information<br />

platform in the future. Tool identification is very<br />

simple by entering the product ID number or<br />

via a QR or barcode. In addition to the product<br />

data from the Leitz Lexicon, the user is immediately<br />

offered additional product-related information,<br />

including videos. But that is not all.<br />

LeitzXPert also offers calculation programs for<br />

The EdgeExpert adjustable jointing cutters from Leitz are characterised<br />

by maximum precision, compact design and easy<br />

handling. They are one of the highlights in this year’s LIGNA<br />

presentation on the Leitz stand. (Photo: Leitz)<br />

important application data in <strong>woodworking</strong> and<br />

plastics processing. Visitors to LIGNA can experience<br />

this new “knowledge for your pocket” in<br />

a hands-on way at the Leitz trade fair stand.<br />

Focus on CNC adaptors –<br />

competence in the field of tool adaptors<br />

Whether maximum flexibility through a<br />

quick tool change with the aid of a collet chuck<br />

or maximum precision through the use of a<br />

shrink fit chuck – Leitz will also be demonstrating<br />

its great expertise in the field of adaptors<br />

at this year’s LIGNA. The specialists from<br />

Oberkochen have the NiRo Premium collet<br />

chuck made of stainless steel in their collection.<br />

An innovation that combines extremely high<br />

durability with great flexibility. A trapezoidal<br />

thread facilitates the transmission of force to<br />

the collet chuck, making it quicker and easier to<br />

mount shank tools. A ball-bearing ring also ensures<br />

that the tool does not rotate when tightening<br />

and thus provides the optimum hold for<br />

maximum precision during machining.<br />

www.leitz.org<br />

12 No. 2 • May <strong>2023</strong>


Precise sharpening for wood and Co.<br />

In the wood industry, circular saws, drills or milling cutters are indispensable for the efficient<br />

processing of wood and composite materials. Visitors to LIGNA <strong>2023</strong> <strong>woodworking</strong><br />

trade fair can find out how these tools can be machined with the highest precision at<br />

the international sharpening specialist Vollmer. The company will be providing comprehensive<br />

insights into its range of machines with which customers can machine<br />

their circular saws and rotary tools – regardless of whether these are made of carbide,<br />

PCD (polycrystalline diamond) or other cutting materials. Automation enables unmanned<br />

24/7 shifts and digital V@dison solutions optimise tool machining and increase transparency<br />

through the rapid availability of machine data and information.<br />

We develop the solutions<br />

of tomorrow – since 1969.<br />

Wood is a raw material with a future –<br />

and its availability is limited. Recycling<br />

and reusing instead of disposing are<br />

therefore our motto.<br />

Customised circular saws are in demand<br />

in the saw mill<br />

At the LIGNA trade fair, Vollmer’s focus will<br />

be on the carbide-tipped circular saw, among<br />

other things. It plays a central role in saw mills<br />

when it comes to automated wood cutting on<br />

chipping and profiling lines. On these lines,<br />

round timber is processed into edged sawn<br />

goods such as squared timber, planks, boards<br />

or battens in one operation. The circular saws<br />

used are mostly customised special designs<br />

with different cutting widths, log thicknesses,<br />

diameters and tooth pitches. These can be completely<br />

sharpened in a single set-up with the<br />

Vollmer CS 860 and CSF 860 grinding machines.<br />

The machines independently recognise the geometry<br />

of a saw tooth and grind it to the desired<br />

dimension with the highest precision. With an<br />

ND handling system, the circular saws can also<br />

be processed unmanned and around the clock.<br />

Grinding and eroding machines<br />

for drills and milling cutters<br />

No. 2 • May <strong>2023</strong><br />

In addition to circular saws, drills and milling<br />

cutters are also used for cutting wood and<br />

composite materials. Vollmer has developed<br />

its VGrind grinding machines to produce rotary<br />

tools such as these from carbide. They have<br />

two vertically configured grinding spindles and<br />

allow efficient multi-level machining. This time,<br />

the VGrind argon will be at the LIGNA trade fair.<br />

The VHybrid 260 grinding and eroding machine<br />

also features multi-level machining, with<br />

the lower spindle capable of both grinding and<br />

eroding. Thanks to a new V@dison solution,<br />

the VHybrid 260 achieves a surface finish of<br />

0.05 μm/Ra (micron/centre roughness value)<br />

when eroding PCD tools. Also on show at LIGNA<br />

is the QXD 250 disc erosion machine, which is<br />

suitable for sharpening PCD tools with diameters<br />

of up to 320 millimetres and weights of up<br />

to 25 kilograms.<br />

Vollmer provides information<br />

about its services<br />

Vollmer’s presence at the LIGNA trade fair<br />

will be completed with services for maintenance,<br />

servicing, training, financing and digitalisation.<br />

Among them are the offers of the<br />

V@dison digital initiative, which include,<br />

for example, the “Performance Package for<br />

VHybrid 260” V@ boost solution.<br />

www.vollmer-group.com<br />

Vecoplan wood processing technology<br />

is our solution for the appreciative<br />

handling with resources – yesterday,<br />

today and tomorrow. Together with us<br />

you are always one step ahead. Become<br />

a visionary!<br />

Visit us at LIGNA <strong>2023</strong><br />

15th – 19th May <strong>2023</strong> | Hannover<br />

hall 025 | stand F66<br />

Vecoplan AG<br />

Germany<br />

phone +49 2661 62 67-0<br />

welcome@vecoplan.com<br />

www.vecoplan.com


Individual solutions for small businesses and upscale series production<br />

Perfect for cutting right from the start<br />

When it comes to cutting solutions, HOLZ-HER can look back on decades of experience. All HOLZ-HER saws, regardless of whether they are<br />

used for horizontal or vertical cutting, impress with outstanding cutting precision and user-friendliness when cutting panel materials from<br />

the wood and plastic processing trades.<br />

Often, high-performing workshop businesses<br />

already reach an industrial level. To demonstrate<br />

what precision technology and intelligent<br />

handling solutions mean for effective and<br />

accurate panel cutting, Holz-Her will show the<br />

Zentrex 6215 horizontal pressure beam saw in<br />

combination with a Store-Master panel storage<br />

system as an optimal solution for high throughput<br />

single and package cutting.<br />

With a maximum power of 25 kW and a saw<br />

blade exit of up to 130 mm, these models offer<br />

the best cutting results for package cutting. The<br />

180 mm scoring unit with 2.2 kW drive power<br />

and the electrical fine adjustment unit with tool<br />

position memory leave nothing to be desired.<br />

For extended applications, the complete saw<br />

unit can also be equipped with speed control.<br />

The optional 2-stage suction management<br />

is a special highlight. Suction flaps in the pressure<br />

beam which are controlled by the cutting<br />

plan open or close depending on the cutting<br />

length, increase suction power at the saw blade<br />

and ensure a clean machine table. For scoring<br />

cuts, a controlled, traveling suction hood behind<br />

the saw blade sucks in the flying chips and dust<br />

during the cutting process. This also gives you a<br />

clean surface for scoring cuts.<br />

To obtain a straight and tear-free reference<br />

edge, a trim cut is made first. The only annoyance<br />

is when the narrow trimming section subsequently<br />

gets jammed in the saw line or even<br />

falls all the way into the machine. With the optional<br />

kerf sealing system, trim cuttings can be<br />

easily removed and no longer fall through the<br />

saw line.<br />

For panel sizes that are difficult to distinguish<br />

in length or width despite 3D screen simulation,<br />

HOLZ-HER offers a laser positioning system that<br />

is accurate to the millimeter. The clear advantage:<br />

the laser indicator eliminates the need<br />

to remeasure the panels and makes incorrect<br />

insertion into the machine a thing of the past.<br />

Conventional loading via the lifting table<br />

quickly reaches its limits with thin panel material,<br />

scratch-sensitive surfaces and abrasive materials.<br />

Also, when using lifting tables, mixed<br />

stacks with different panel dimensions or panel<br />

thicknesses are barely or not at all possible.<br />

In view of the trend towards “one-piece flow”,<br />

i.e. ever smaller batch sizes and individual customer<br />

solutions, HOLZ-HER offers the right alternative<br />

solution with the STORE-MASTER panel<br />

storage system.<br />

14 No. 2 • May <strong>2023</strong>


The right solution for any type of<br />

CNC processing<br />

The nesting machining centers of the<br />

Dynestic series from HOLZ-HER comprise three<br />

series with different sizes and varying levels of<br />

automation. These systems offer the advantage<br />

of precise formatting and CNC machining in a<br />

single setup. And that with extremely low handling<br />

effort for the machine operator. In addition<br />

to clear workpiece identification with, for<br />

example, commissioning, machining and edge<br />

information, nesting technology is perfectly<br />

suited to the use of state-of-the-art connector<br />

technology such as the Clamex P system or<br />

Cabineo connectors. Traditional dowel connections<br />

can also be made by secondary machining<br />

with horizontal drilling and driving the dowels<br />

on Holz-Her machines.<br />

With the new PowerPin 7605, Holz-Her<br />

will show a compact drilling and dowel inserting<br />

machine that makes precisely this possible.<br />

Operators can use the PowerPin to drive<br />

in wooden dowels fully automatically in the future,<br />

making it an ideal complement to nesting.<br />

This completely eliminates the need for<br />

manual dowel insertion after CNC machining.<br />

This saves time and increases process reliability.<br />

Depending on the application, either dowels<br />

pre-coated on both sides or standard wooden<br />

dowels with glue application can be processed.<br />

The large-surface support table allows multifield<br />

loading, so that several workpieces can be<br />

efficiently processed side by side, and the intuitive<br />

clamping concept ensures safe and rapid<br />

loading or unloading. We offer a choice of several<br />

automation levels.<br />

The recently introduced PinJet expansion<br />

option for the Evolution series also offers the<br />

possibility of driving dowels that are pre-coated<br />

on both sides. After activating the dowel program<br />

on the machine, the steps of drilling, pretreating<br />

the holes and driving in the dowels are<br />

taken over fully automatically by the control system.<br />

Standard wooden dowels can also be driven<br />

in without glue as positioning dowels for detachable<br />

corner joints, if needed. The processing<br />

capabilities of the vertical CNC processing centers<br />

are almost unlimited. Profiling, milling, drilling,<br />

engraving or complete machining of counter<br />

tops are just some of the possible applications.<br />

Even door processing or the insertion of a<br />

wide variety of connector types are no problem<br />

with the EVOLUTION series.<br />

Into the future with the Evolution<br />

production cell<br />

The increasing automation pressure from the<br />

furniture industry is not only coming from industrial<br />

scale companies; small businesses are also<br />

following the signs of the future. Be it to counteract<br />

the shortage of skilled labor or to make<br />

their own business future-proof through digitization<br />

and individualization. It is precisely for<br />

this group of visitors that Holz-Her will be presenting<br />

the Evolution production cell at LIGNA, a<br />

compact stand-alone machine solution.<br />

Holz-Her uses EtherCAT communication<br />

technology to connect the Kuka robot used,<br />

which guarantees a fully integrated solution<br />

and optimal integration into the system. It also<br />

enables faster and more secure communication<br />

between machine and robot. Further connection<br />

modules for the communication with nesting or<br />

console CNCs have already been implemented.<br />

www.holzher.de<br />

Digital Lacquer Embossing - DLEplus.<br />

The best wood ever printed.<br />

Visit us!<br />

Hall 26<br />

Booth F28<br />

Ligna <strong>2023</strong><br />

www.hymmen.com


Innovative control technology for trade and industry<br />

Smart operation<br />

It made sense to take this development a<br />

step further and use the tablet as an extended<br />

machine control system. With the tablet or the<br />

corresponding app, users have access to extensive<br />

extensions of the essential machine operation,<br />

which runs on the 7” touch screen permanently<br />

installed on the machine. In addition,<br />

access to data centrally managed in the company,<br />

such as order data or mould information, is<br />

ensured via the tablet or the associated cloud<br />

application.<br />

Of course, every machine equipped with<br />

ConnectControl can be operated without a<br />

docked tablet as well as without an on-line connection,<br />

but then without the possibilities of<br />

communication to the “outside”.<br />

Mobile extension<br />

The quality market leader MARTIN will present at the world’s leading trade fair LIGNA the<br />

complete range of sliding table saws, spindle moulders, thicknessers and surface planers<br />

as well as the special sanding machine for wood window construction.<br />

The intelligent combination of a mobile tablet<br />

and a 7” touch screen permanently installed<br />

on the machine enables the multi-level operating<br />

concept to provide efficient electronic support<br />

for the operator directly at the machine.<br />

“We at MARTIN are very proud to be<br />

able to present our innovative, now patented<br />

ConnectControl control technology to visitors<br />

for the first time at LIGNA. We are convinced<br />

that with this innovative concept of machine<br />

control we have once again given a noticeable<br />

innovative impetus to the entire industry,”<br />

Michael Mühldorfer, Marketing Manager at<br />

MARTIN, introduces his remarks.<br />

The undisputed highlight of this LIGNA,<br />

Mühldorfer continued, is the cloud-based, patented<br />

Connect-Control control concept that<br />

characterises the latest generation of sliding<br />

table saws and table milling machines from<br />

MARTIN.<br />

With this multi-award-winning MARTIN<br />

invention, users receive a uniquely designed,<br />

high-performance machine control system that<br />

not only opens up completely new horizons for<br />

the user in machine operation, but also opens<br />

up the entire world of modern data exchange.<br />

New horizons for the workshop<br />

The innovative, patented ConnectControl<br />

control system is available for the new T14 and<br />

T29 spindle moulders and the two new T66 and<br />

T77 sliding table saws. Thanks to the modular<br />

design of ConnectTouch, the permanently installed<br />

touch-screen control, ConnectPad, the<br />

Apple iPad, with the ConnectApp and the cloud<br />

solution ConnectDrive, the customer has the option<br />

of upgrading or downgrading the control<br />

of his machine at any time, even after purchase.<br />

This provides a comfortable level of investment<br />

security and flexibility.<br />

The state of the art in the operation of stationary<br />

standard <strong>woodworking</strong> machines is<br />

dominated by electronic controls that are permanently<br />

connected to the machine; the possibility<br />

of multifunctional use of the existing control<br />

electronics is not given.<br />

These controls are also only connected to<br />

the Internet in exceptional cases, mainly for<br />

maintenance. With ConnectControl, MARTIN is<br />

taking into account the increasing digitalisation<br />

of the working world, which is also unstoppable<br />

in the traditional trade. A central cornerstone<br />

here is communication.<br />

Modern companies and their employees<br />

increasingly work with electronic work documents,<br />

i.e. tablets. On the one hand, because<br />

the tablet carries all relevant work documents,<br />

on the other hand, because it is a central means<br />

of modern communication.<br />

On the other hand, the tablet also ensures<br />

communication between the machine and the<br />

work preparation department as well as between<br />

the machine and the construction site,<br />

for example. The tablet as the employee’s central<br />

work device ensures that work processes<br />

are perfectly organised even if changes occur<br />

that flow into the company from outside.<br />

Examples of this are changes or rework that<br />

are necessary at short notice, which occur<br />

from time to time during an assembly operation.<br />

Through the use of modern communication<br />

technology, these flow seamlessly to the<br />

machine – quickly and efficiently. Neither outdated<br />

work instructions nor obsolete drawings<br />

need to be exchanged; everyone has the current<br />

status directly at hand at all times. By integrating<br />

modern technology directly into the<br />

machine operation, even the last hurdle of the<br />

information flow is taken.<br />

New machine design<br />

Visitors can also look forward to the new,<br />

fresh design of the MARTIN machines. The entire<br />

range now comes in a modern white, the familiar<br />

water blue is now reserved for the area<br />

around the logo.<br />

www.martin.info<br />

16 No. 2 • May <strong>2023</strong>


Briquetting wood debris –<br />

sustainably and profitably<br />

Although this year’s LIGNA <strong>2023</strong> will be focusing on wood from<br />

May 15 to 19, this won’t be exclusively on how this valuable resource<br />

is processed. Also how wood debris can yield the most has<br />

never before been so important. And organised accordingly are the<br />

presentations by the briquetting experts, the world market leader<br />

RUF Maschinenbau and its subsidiary C.F. Nielsen, at their booth,<br />

including the RUF 1200 and BP7510, the latest creations from the<br />

world of briquetting systems.<br />

The hydraulic and mechanical briquetting innovations by<br />

RUF Maschinenbau and C.F. Nielsen together constitute the world’s<br />

largest single-source portfolio. In other words: No matter the capacity,<br />

chip geometry, or material type, there is a solution for virtually all. The briquetting<br />

specialists from Zaisertshofen in Bavaria and Bælum in Denmark<br />

can provide these solutions from their hydraulic and mechanical ranges.<br />

The Group’s systems can process not only wood, but biomass and other<br />

debris as well. Their capacities range from 30 to 4000 kg/h. The optimal<br />

technology from case to case can be determined only in talks with the<br />

company’s experts. At LIGNA <strong>2023</strong>, they will be available to trade visitors<br />

at all times when they can demonstrate the functions and all key properties<br />

on the exhibited systems.<br />

I feel<br />

wood<br />

Among others of its products, RUF will be presenting its new<br />

RUF 1200 for 240 ×70 mm briquettes. Thanks to its revised hydraulics, this<br />

machine now exhibits a power consumption 25 % less than its predecessor<br />

RUF 1100+, with a slightly higher performance. It then produces more<br />

than 640 briquettes an hour, each weighing 1.7 kg. In addition, the company<br />

will be presenting its RUF R6 from its standardised LIGNUM series<br />

for wood. Every hour, this system converts about 670 kg into approximately<br />

780 briquettes.<br />

The BP7510HD by the RUF subsidiary C.F. Nielsen represents this company’s<br />

most powerful mechanical press. It features a dual charger with<br />

a maximum capacity of 3500 kg/h. The system is therefore ideal for the<br />

high-performance production of briquettes for the industry and home<br />

consumers.<br />

These briquettes can be either round with diameters up to 120 mm or<br />

square with 100 mm sides.<br />

www.brikettieren.de<br />

LIGNA <strong>2023</strong> will also be focusing on the recycling of wood debris. The RUF Group will be presenting<br />

briquette and briquetting innovations designed for sustainability.<br />

No. 2 • May <strong>2023</strong><br />

Poland<br />

Ul. Pasjonatów 5<br />

62-069 Dąbrowa - Poznan<br />

Italy<br />

Via XX Settembre 105<br />

31015 Conegliano - Treviso salvamac.com


Sustainability in <strong>woodworking</strong> with laser technology<br />

wood has been a fundamental resource for humanity for more than 700,000 years, providing warmth, energy, and shelter. Even today, we<br />

still rely on wood-based paper and write on wooden desks, making it an integral part of our knowledge and creativity. To maximize the<br />

efficiency of this precious resource, the wood processing industry has turned to laser solutions. In this article, we examine the challenges<br />

and opportunities of utilizing laser technology in <strong>woodworking</strong>.<br />

Laser technology plays a critical role in every<br />

stage of wood processing, from harvesting<br />

in the forest to the final manufacturing of<br />

nail-laminated timber constructions. In the industry,<br />

laser solutions for positioning or projection<br />

are widely recognized for their ability to<br />

improve the efficiency of wood processing. One<br />

of the key benefits of laser technology is its precision,<br />

which allows for accurate and consistent<br />

processing of the material, resulting in significant<br />

resource savings. As such, the use of lasers<br />

has become a crucial component in the wood<br />

processing industry, enabling manufacturers<br />

to meet the demands of a competitive market<br />

while maintaining high product quality<br />

standards.<br />

The most important applications of lasers<br />

in <strong>woodworking</strong><br />

Starting from the initial stages of log processing,<br />

lasers are employed in various applications,<br />

including splitting logs at the sawmill<br />

with a saw gate or frame saw. Laser technology<br />

is also integrated into feller bunchers during log<br />

harvesting, with visible line lasers indicating the<br />

cutting height to the logger, allowing for precise<br />

positioning of the grab and saw for efficient<br />

loading onto trailers.<br />

In sawmills, lasers are primarily used during<br />

the initial stages of processing, such as<br />

splitting logs, trimming bark or tree edges,<br />

and cutting to length for boards or strips. For<br />

carpentry shops, line lasers serve as essential<br />

positioning aids for joinery machines used in<br />

constructing roof trusses. Furthermore, laser<br />

projectors are utilized in various applications,<br />

including positioning aids for vacuum suction<br />

cups and projecting workpiece outlines onto<br />

materials during the production of nail-laminated<br />

or glue-laminated timber constructions.<br />

The versatility and precision of laser technology<br />

make it a vital component of wood processing<br />

at every stage.<br />

Your advantages using lasers in the wood<br />

industry<br />

In <strong>woodworking</strong>, precision and efficiency<br />

are key factors for success. Achieving high<br />

quality products and remaining competitive in<br />

a global market requires both. This is where<br />

laser solutions, like those provided by Z-LASER,<br />

play a crucial role. By utilizing lasers, customers<br />

can not only save time and materials, but<br />

also reduce waste and scrap. Employees can orient<br />

themselves to the laser lines or projections,<br />

enabling them to position the material quickly<br />

and accurately and use saws in a highly efficient<br />

manner. For example, the red laser line on the<br />

table can be used to position the trimming cut<br />

quickly and easily.<br />

Robust and precise: What a laser in the<br />

wood industry must deliver The line lasers and<br />

laser projectors from Z-LASER are designed specifically<br />

for rough industrial use in sawmills,<br />

carpentry shops, timber framing, and joineries.<br />

The ZM-18 series lasers support gang saws and<br />

multi-blade/edging saws in sawmills, while the<br />

ZPT-F series is ideal for use in format or table<br />

saws. Laser projectors such as the ZLP2 are used<br />

for nail plate constructions and at glueing tables,<br />

where complex shapes are projected onto<br />

the material.<br />

One common issue faced in wood processing<br />

is dust. However, Z-LASER products are<br />

largely immune to these small interfering particles,<br />

with an IP67 rating for line lasers and<br />

IP65 rating for laser projectors. This means they<br />

are dustproof and protected against contact or<br />

protected against dust in harmful amounts and<br />

against contact, respectively.<br />

The future of <strong>woodworking</strong> is laser-guided<br />

Overall, it can be said that Z-LASER tools are<br />

ideal for the wood industry because they help to<br />

see better, make decisions faster, and act more<br />

precisely – the valuable resource of wood will<br />

thank you! Hopefully even for the next 700,000<br />

years to come.<br />

www.z-laser.com<br />

!<br />

Z-LASER at LIGNA<br />

The perfect all-rounders of the ZM18 series: the ideal<br />

addition to circular, multiple-blade and trimming<br />

saws.<br />

The ZRG-F positioning laser: best visibility for efficient<br />

cut marking.<br />

The ZR positioning lasers for maximum line length:<br />

perfect for the sawmill.<br />

18 No. 2 • May <strong>2023</strong>


Pneumatic pumps and vacuum hose lifters<br />

MAGENTIFY WOOD PROCESSING<br />

ENGINEERED<br />

BY NATURE<br />

The branch novelty<br />

at LIGNA!<br />

Discover<br />

the optimal<br />

tool geometry:<br />

Ideal for handling large and heavy wooden boards, the tim ® LIFT slewing cross beam for vacuum hose lifters.<br />

Innovative technology for wood processing: From 15 to 19 May, Timmer GmbH will be presenting<br />

its pneumatic double diaphragm pumps, among other products, at LIGNA in Hanover.<br />

The focus of the trade fair presentation will be on the pumps of the tim ® PRO product line,<br />

which are equipped with intelligent stroke counting as standard. This iHz increases economic<br />

efficiency and supports pump maintenance by means of live monitoring. Focus topics at<br />

LIGNA include prefabrication processes in timber construction.<br />

“The requirements in wood coating are<br />

continuously increasing – process reliability<br />

as well as efficient and sustainable production<br />

are becoming more and more important.<br />

Our double diaphragm pumps meet these demands<br />

and ensure a high-quality coating,”<br />

explains Frederic Engels, Sales Manager at<br />

Timmer GmbH. With a modern double diaphragm<br />

pump of the tim ® PRO series, precise<br />

surface results can be achieved in coating<br />

lines and paints as well as lacquers can<br />

be used in a resource-saving way. The minimal<br />

pulsation of the pump ensures a smooth<br />

and even media flow. The product line is also<br />

optimally equipped in terms of energy efficiency,<br />

with compressed air savings of up to<br />

50 %. Due to the low starting pressures from<br />

0.7 bar, energy consumption is reduced to a<br />

minimum. This makes it easy to save on compressed<br />

air costs.<br />

Equipment with iHZ increases economic<br />

efficiency<br />

No. 2 • May <strong>2023</strong><br />

All pumps in the tim ® PRO line are equipped<br />

with the intelligent stroke counter as standard.<br />

“Processing the data opens up many new possibilities<br />

for our customers in terms of economic<br />

efficiency, digitalisation and Industry 4.0,”<br />

says Frederic Engels. Thanks to the standard<br />

equipment, permanent monitoring takes place<br />

in real time. Possible malfunctions can be detected<br />

in time and subsequently costs due to<br />

expensive repairs can be avoided. Live monitoring<br />

also reduces damage and downtimes<br />

through predictive maintenance.<br />

Ergonomics in wood processing<br />

with vacuum hose lifters<br />

When it comes to wood processing, lifting<br />

of heavy material is part of everyday work.<br />

At the world’s leading trade fair, Timmer presents<br />

ergonomic solutions to relieve employees<br />

physically: with the vacuum hose lifters, it is<br />

possible to handle heavy loads of up to 300 kg<br />

ergonomically. The heavyLIFT is equipped with<br />

a special feature at the LIGNA: The new operating<br />

unit with a wide handle and a traverse<br />

with 90° slewing function, enable easy handling<br />

of heavy and bulky lifting goods, such<br />

as wooden boards or metal sheets. The result:<br />

healthy and motivated employees, fewer work<br />

steps and faster processes.<br />

www.timmer.de<br />

Save<br />

your free<br />

ticket<br />

NOW.<br />

15 –19 May, <strong>2023</strong> | Hannover, Germany<br />

Hall 15, Booth F34


The latest for all <strong>woodworking</strong> application fields<br />

Making its mark among the panel CNC machining centres is the new FlexDrive system that will be applied to a morbidelli m100 “All-in-One<br />

Technology” drilling-routing centre at LIGNA innovative positioning system, this worktable allows for manual set up without the possibility<br />

of error thanks to the built-in light indicators on bars and suction cups/clamps.<br />

For panel edgebanding, SCM is further expanding<br />

its range with the new olimpic 500 and<br />

olimpic 300 models designed for artisan businesses.<br />

These edgebanders are equipped with<br />

large (from 10” to 15” in the standard version)<br />

new touch controls and offer a simple and intuimdf<br />

panels to be veneered, fibre cement panels<br />

and solid surfaces of any length. Furthermore,<br />

thanks to the exclusive “Self-Refilling” technology,<br />

a distinctive advantage of SCM’s laser unit,<br />

it is possible to make the most of the features in<br />

terms of power without further interruptions to<br />

the production flow.<br />

A vast range of new Superfici solutions<br />

for finishing will also be presented in Hall 16.<br />

A dedicated area will be given over to the new<br />

compact xl in the sprayers section: designed to<br />

offer excellent production capacity, it reflects<br />

the company’s worth, increasingly focused on<br />

energy saving, thanks to a more efficient paint<br />

recovery system and improved air circulation.<br />

All this “spiced up” by a completely new design.<br />

Making its début at LIGNA is also the accord<br />

500 CNC machining centre to produce doors,<br />

staircases and windows in solid wood: this solution<br />

offers 30 % higher productivity compared<br />

to market standards and an intelligent management<br />

with Maestro power TMS, the software<br />

that simplifies and optimises tool handling in<br />

the machine’s magazines.<br />

tive use and can connect and synchronise with<br />

company management systems. Some of the<br />

advantages include machining even thin panels,<br />

generally used to manufacture drawers,<br />

and with a thickness of up to 60 mm, even in<br />

rounding.<br />

Complete, versatile and fully electronic,<br />

olimpic 500 guarantees machining with<br />

both EVA and Polyurethane glue and can machine<br />

2 real radii with all the units, without<br />

compromising.<br />

Also on show with its world preview is the<br />

olimpic 300 automatic edgebander, the new entry<br />

level solution in the range for a demanding<br />

artisan production.<br />

The SCM Surface Technologies integrated<br />

offer for surface treatment proposals has also<br />

been enhanced with new devices and models<br />

to meet every kind of process demand and end<br />

product type as well as achieve sophisticated<br />

finishing solutions.<br />

Making its début at LIGNA will be SCM’s<br />

new laser unit applied to the dmc system automatic<br />

sanding-calibrating machines, real flexible<br />

abrasive modular numeric control machining<br />

centres. This multi-purpose innovative unit<br />

is particularly suited to creating three-dimensional<br />

scoring on parquet, wooden elements,<br />

Also on display is a Uv led polymerisation<br />

system with several UV monochromatic sources<br />

of different wavelengths to achieve a controlled<br />

multi-chromatic emission in a wider spectrum<br />

compared to the pure Uv led radiation. The result<br />

is chemical-physical performances fully<br />

comparable with standard Uv polymerisation,<br />

while maintaining the typical advantages offered<br />

by led.<br />

For extra-opaque effects on the finish of the<br />

most varied end products and materials, another<br />

new entry will be the Superfici excimatt: excimer<br />

technology offering surprisingly smooth<br />

effects with high levels of opacity but with no<br />

more compromising on surface resistance.<br />

Important new entries for the timber construction<br />

industry. SCM will be presenting oikos<br />

xs, the new CNC machining centre designed to<br />

meet the needs of new applications and new<br />

markets. Maximum implementation speed, precision<br />

and reduced footprint are the advantages<br />

of this model designed for all those companies<br />

involved in the production of prefabricated<br />

walls, trusses, roofs and blockhaus.<br />

Even SCM’s solutions for sanding are now<br />

applied to timber construction. SCM will be presenting<br />

dmc system xl, the highly modular automatic<br />

sanding-calibrating machine, capable<br />

of machining X-lam/CLT wall panels up to<br />

3700 mm in width and 500 mm thick.<br />

www.scmgroup.com<br />

20 No. 2 • May <strong>2023</strong>


Introducing new end-to-end solution portfolio<br />

Cyncly, the new brand that helps make spaces amazing, announced today it will showcase the market’s first true end-to-end portfolio of<br />

manufacturing capabilities to LIGNA, the world’s premiere event for <strong>woodworking</strong> manufacturers. Cyncly’s portfolio of software for manufacturers,<br />

including from 2020, 3CAD, Go2B, Mozaik, and many more, helps businesses maximize their hardware investment by improving<br />

operating efficiency and responsiveness to fast-changing customer demands. The company’s range of integrated solutions, including<br />

VCPQ, ERP, MES, WMS and CAD/CAM, enable companies to streamline and accelerate the entire manufacturing process from start to finish.<br />

“I can’t think of a better venue for our<br />

first customer-facing appearance as Cyncly<br />

than LIGNA,” said Karl Fuchs, Prokurist, Senior<br />

Director Sales, Factory EMEA at Cyncly. “Our<br />

end-to-end solutions are a new development<br />

for the market. These solutions will make a real<br />

difference for manufacturers looking to optimize<br />

their processes and improve their flexibility.<br />

Leveraging the capabilities of our leading<br />

products including Insight, 3CAD and Mozaik,<br />

furniture manufacturers can make the most of<br />

their hardware investment to achieve greater efficiency<br />

and profitability.”<br />

With its end-to-end software solutions,<br />

Cyncly helps manufacturers – as well as consumers,<br />

retail partners, and installers – make<br />

spaces amazing. Manufacturers gain a complete<br />

set of tools that are seamlessly integrated<br />

and easy to use, enabling them to optimize their<br />

production processes, streamline workflows,<br />

scale production efficiently, and reduce costs.<br />

“The limiting factor to maximizing machine<br />

output is usually not your machines, but your<br />

ability to respond to the changing needs of the<br />

market, which highly is dependent on the flexibility<br />

of your processes,” said Andrea Gnoato,<br />

General Manager of Kitchen, Bathroom and<br />

Furniture (KBF) Manufacturing at Cyncly. “This<br />

is especially true for the era of customization,<br />

when lot size one is becoming the new normal.<br />

For manufacturers at every scale – small, medium,<br />

and large alike – if your processes do not<br />

supply your high-performance machines with<br />

information and material as it is needed, you<br />

lose productivity. That is why we’re confident<br />

that our end-to-end offerings will be a gamechanger<br />

for manufacturers looking to manage<br />

their production more efficiently and profitably.”<br />

At LIGNA Cyncly will showcase how manufacturers<br />

can get the most value from their<br />

production investments by using the capabilities<br />

of modern, comprehensive industry specific<br />

software. Cyncly solutions provide productivity-enhancing<br />

capabilities for <strong>woodworking</strong><br />

manufacturers including graphical order entry,<br />

production planning, shop floor execution,<br />

panel optimization, asset management, production<br />

control points, and other advanced MES<br />

capabilities.<br />

People interested in optimizing production<br />

processes should also join Cyncly MES expert<br />

Jan Brockmann for his speech on the official<br />

LIGNA stage, “Factory of the Future: Excellent<br />

Production Processes in the Furniture and<br />

Woodworking Industry” on Thursday, May 18,<br />

<strong>2023</strong> at 2:00 pm.<br />

In addition to on-site activities at LIGNA,<br />

Cyncly will offer virtual sessions where visitors<br />

learn how to optimize processes in production<br />

and gain experience with best practices to enhance<br />

productivity.<br />

!<br />

About Cyncly<br />

Cyncly transforms the way customizable products<br />

and spaces are imagined, designed, sold, managed<br />

and made. Through its intuitive end-to-end software<br />

solutions, Cyncly connects professional designers,<br />

retailers and manufacturers to integrated<br />

management tools and the world’s largest catalog<br />

content hub. Cyncly solutions serve over 70,000<br />

customers globally, helping to simplify communication,<br />

reduce errors, grow sales, increase efficiency<br />

and drive innovation – and helps make spaces<br />

amazing, every step of the way. The Cyncly Group<br />

consists of the companies 2020, Compusoft, 3CAD,<br />

GO2B, Mozaik, M3B, Access IT, FeneTech, First<br />

Degree Systems, Focco, Promob, Soft Tech, RFMS<br />

and Virtual Worlds.<br />

www.2020spaces.com<br />

SPÄNEX GmbH<br />

Luft-, Energie- und Umwelttechnik<br />

Visit us at the LIGNA in Hannover<br />

15. - 19.05.<strong>2023</strong> - hall 27, no. F46<br />

safe clean efficient<br />

Dedusting<br />

Conveying Filtering Briquetting<br />

Varnishing Crushing Parts Control units<br />

SPÄNEX GmbH<br />

Luft-, Energie- und Umwelttechnik<br />

Otto-Brenner-Straße 6<br />

D-37170 Uslar<br />

Phone: +49 (0) 5571 304-0<br />

Fax: +49 (0) 5571 304-111<br />

info@spaenex.de<br />

www.spaenex.de<br />

No. 2 • May <strong>2023</strong><br />

21


Demonstration of Lignoloc ® automation solution<br />

The wooden nail and the robot – the mission continues. And this time the nail shooting is real. Fastening pioneer BECK, and KEHRATEC,<br />

who is a leading specialist in the fields of robot automation, intralogistics, and process control systems, will be demonstrating the joint<br />

LIGNOLOC ® pilot project at two trade fairs in <strong>2023</strong>.<br />

The two companies are working on the realization<br />

of a robot-assisted system for the fully<br />

or partially automated implementation of timber<br />

construction projects, particularly by pre-assembling<br />

completely glue-free and metal-free<br />

wall elements.<br />

The system will be shown live in action at<br />

the LIGNA in Hanover. During the demonstrations,<br />

wall elements will be manufactured, in<br />

which the individual layers are attached by the<br />

robot with LIGNOLOC ® wooden nails. A FASCO ®<br />

nailing head, BECK‘s own brand of pneumatic<br />

tools, is used for driving in the nails. No predrilling<br />

is required for the collated wooden nails.<br />

Customizable system<br />

The automation solution will be demonstrated<br />

at the BECK booth with an original<br />

KUKA robot and a wall section. For actual use,<br />

the system can be adapted to the needs of the<br />

customer. Our experts will be happy to advise<br />

you directly on site.<br />

Lignoloc ® and robotics – advantages for<br />

carpenters<br />

For CEO and General Manager Christian<br />

Beck, the advantages of robotics and ecological<br />

fastening technology in mass timber construction<br />

are obvious: “Small and medium-sized<br />

timber construction companies and carpenters<br />

throughout Europe should be able to manufacture<br />

metal- and glue-free mass timber wall elements<br />

themselves”, Beck explains the vision<br />

behind the project. “With the expansion of the<br />

LIGNOLOC ® ecosystem in terms of compatibility<br />

with common processing solutions, as well<br />

as the co-engineering of the flexible, digital robot<br />

platform together with KEHRATEC, the use<br />

of mass timber elements becomes more flexible<br />

and the transport distances shorter. As a final<br />

consequence, it will be cheaper for many companies<br />

to manufacture mass timber elements<br />

themselves”, Beck is convinced of the benefits<br />

of the project for the timber construction<br />

industry.<br />

www.beck-fastening.com<br />

“When digitalization contributes to sustainability”<br />

The organizer is not the only one who is pleased to say “It’s LIGNA again”; they are joined by the entire Siempelkamp Group, who will<br />

be united at the booth in hall 26. The umbrella message for LIGNA <strong>2023</strong> originates from the Siempelkamp claim “Intelligent engineering<br />

for future generations”: It combines digitalization and sustainability, the two current megatrends which make up Siempelkamp’s clear<br />

mission to act.<br />

The current Siempelkamp LIGNA campaign<br />

with its kaleidoscope look illustrates the versatility<br />

and correlations within this claim: digitalization<br />

and automation, sustainability and resource<br />

efficiency, innovation and social responsibility.<br />

These topics are key for the success of<br />

people, machines, technologies and services in<br />

the wood-based panel industry.<br />

Launch of the “IQ” digital platform<br />

So what does this mean for visitors to<br />

the Siempelkamp booth? In a multi-sensual<br />

“Experience Walk”, the two strategic topic areas<br />

can be experienced in the truest sense of<br />

the word. New products and approaches to resource<br />

efficiency and recycling are presented<br />

in the area of “sustainability”, anchored in<br />

the topics of “wood/material use”, “emissions”<br />

and “energy”. The topic of “intelligent production”<br />

will be a focal point in a digital experience<br />

room. Siempelkamp will be presenting the new<br />

digital platform “IQ” to the public here for the<br />

first time – a digital, holistic overall approach<br />

for the plant operator.<br />

The entire kaleidoscope of Siempelkamp solutions<br />

includes numerous other individual concepts<br />

and solutions which will be presented at<br />

selected brand and product islands.<br />

ContiRoll ® Generation 9i<br />

Of course it would not do for Siempelkamp’s<br />

flagship to be missing at the LIGNA. The new<br />

ContiRoll ® 9i will be presented with further developments<br />

which redefine the triad of reliability,<br />

performance, and a new access concept<br />

which is key for plant operators. The new<br />

ContiRoll ® 9i is rounded off with adaptive forming<br />

systems that automatically optimize the<br />

spreading distribution for MDF and particle<br />

board – without operator intervention.<br />

www.siempelkamp.com<br />

22 No. 2 • May <strong>2023</strong>


Solutions for challenging jobs<br />

LIGNA, the world’s leading trade fair for the <strong>woodworking</strong> and wood processing industry, will be held this year in Hanover from 15 to 19<br />

May. Here, for the first time, Vecoplan will be presenting a pre-shredder for pallets and boxes. The machine is equipped with the Vecoplan<br />

Smart Center (VSC), which opens the way to additional digital services. Visitors will also get to see other premieres and relaunches – further<br />

demonstrations of Vecoplan’s unique expertise.<br />

At LIGNA Vecoplan will give its first live<br />

trade-fair demonstration of the Vecoplan Pallet<br />

Crusher (VPC). Together with the VHZ wood<br />

shredder, it is an efficient means of shredding<br />

pallets and boxes in a continuous process.<br />

Until now, material centres, distribution centres<br />

and DIY stores have had to rely on large,<br />

powerful single-shaft shredders for continuous<br />

processing of large-volume wooden components.<br />

These machines took up a lot of floor<br />

space, in contrast to the combined solution<br />

consisting of the VHZ and VPC. They also had<br />

relatively low throughput, because the bulky<br />

load carriers fed to them contained lots of air.<br />

With the VPC, bulky parts are broken, not cut.<br />

After this pre-shredding they can be reduced<br />

even more in size, allowing the throughput to<br />

be increased by up to 50 percent as compared<br />

to single-shaft shredding. For customers this<br />

also means minimum wear. The combination is<br />

already very successful on the market.<br />

At the trade fair the VPC will be connected<br />

via the cloud to the Vecoplan Smart Center<br />

(VSC). Vecoplan already demonstrated this at<br />

LIGNA 2019. In the meantime the company’s<br />

experts have added many more services to the<br />

VSC, including online commissioning, remote<br />

service, KPIs and access to a media database.<br />

How does this work? Visitors to the Vecoplan<br />

stand will find out.<br />

Chipper in a new design<br />

Another trade fair highlight will be the relaunch<br />

of the VTH 450 biomass chipper, which is<br />

used in chipping plants in the energy & pellet industries,<br />

biomass heat & power plants and boiler<br />

feed systems. The VTH 450 is the first machine<br />

in Vecoplan’s line of biomass chippers to come<br />

out in a new industrial design. Here the company’s<br />

engineers paid particular attention to ergonomics<br />

and efficiency. The new design, which<br />

features closed side walls and an internal drive<br />

unit, also limits the escape of dirt. Cleaning requirements<br />

are significantly reduced. Another<br />

advantage is that important areas can easily be<br />

reached by service technicians in spite of the enclosed<br />

housing.<br />

Visitors to LIGNA will also learn about the<br />

challenging waste shredding operations of the<br />

Finnish-Swedish company Stora Enso. The company<br />

needed an effective processing line for<br />

large quantities of solid production waste consisting<br />

of cross-laminated timber (CLT) from<br />

house construction. This wood material, which<br />

can serve as a substitute for concrete and steel,<br />

The fully revamped Vecoplan VTH 450 biomass chipper is notable<br />

for its functional design, smart drive unit and other features.<br />

has become popular for use in ceilings, roofs,<br />

walls and stairs on account of its strength, appearance<br />

and versatility. Stora Enso can use the<br />

processed waste materials for power generation<br />

and heating.<br />

Vecoplan will also be showing the first images<br />

of the prototype of its new VVB primary<br />

crusher. A user that produces fuels from biomass<br />

is currently putting this world-first solution<br />

through its paces. Vecoplan will present<br />

facts and figures on the VVB in Hanover.<br />

www.vecoplan.com


NESTRO ® is focusing on surface technology at LIGNA<br />

This year, NESTRO ® Lufttechnik GmbH will<br />

present itself prominently at the LIGNA. The<br />

company exclusivly demonstrates live its surface<br />

and filter technology and is pleased about<br />

the renewed order to extract all processing machines<br />

in the “HOMAG City” on the stand area<br />

opposite to the NESTRO ® booth. In all three applications<br />

of dust, chip and paint mist extraction,<br />

NESTRO ® sees itself as one of the market<br />

leaders in <strong>woodworking</strong> and in the wood industry<br />

and offers complete system solutions. At this<br />

trade fair, visitors can experience and evaluate<br />

all applications live.<br />

Sanding stand NST 75 for sanding dust<br />

The NESTRO ® NST 75 sanding stand features<br />

an air capacity of 7,500 m 3 /h and a separation<br />

efficiency of up to 95 % to ensure a<br />

dust-free environment during preliminary and<br />

intermediate sanding. This ensures maximum<br />

free moving space within a working area of<br />

4,000 × 3,100 mm, even managing large processing<br />

pieces. Visitors can test the sanding<br />

stand to see how the resulting sanding dust is<br />

effectively captured in easy-to-clean filter elements<br />

by means of a low-turbulence and directed<br />

air flow. The return air mode saves energy<br />

costs and ensures a pleasant, draught-free<br />

room climate in compliance with the workplace<br />

ordinance.<br />

PAINTLINE-System for paint mist<br />

For the highest demands in painting,<br />

NESTRO ® offers the PAINTLINE system in three<br />

performance classes (Classic, Comfort and<br />

Premium) with volume flows from 7,500 to<br />

24,500 m 3 /h in above-floor or underfloor layout.<br />

At its booth, the company will be demonstrating<br />

live paint mist extraction with an air volume of<br />

7,500 m 3 /h featuring the PAINTLINE Classic OF<br />

75 system with a plate heat exchanger (using<br />

artificial theater mist). Since solvents and paints<br />

sink to the floor due to their greater density, the<br />

paint particles are extracted in a continuous,<br />

draft-free air flow near the floor in order to bind<br />

mist in the filter mats. PAINTLINE systems allow<br />

painting of consistently high quality even in continuous<br />

operation with the simplest handling.<br />

Each of these systems is individually designed<br />

based on customer’s requirements and spatial<br />

conditions. As a modular system, the modules<br />

can also be scaled if required. Since this year,<br />

NESTRO<br />

® has also been offering complete cab-<br />

in solutions for installations within an existing<br />

factory building, consisting of HIPERTEC<br />

® wall<br />

and ceiling panels. These sandwich panels have<br />

a non-combustible insulating core made of mineral<br />

wool and meet even the most stringent fire<br />

and noise protection requirements.<br />

4 elements intermediate filter NSJ 9/5 – 38<br />

Also set up on the NESTRO ® exhibition<br />

booth is a 9/5 JET intermediate filter with a construction<br />

height of almost 9 m. The filter system<br />

extracts dust and chips of most of the processing<br />

machines in the “HOMAG-City”.<br />

The modular design of four filter elements<br />

is clearly visible. In practice, the suction capacity<br />

can be individually configured for the customer<br />

from 4,000 to 150,000 m 3 /h. This 9/5 – 38 design<br />

has a filter area of 256.8 m 2 . Two high-efficiency<br />

clean gas fans, each equipped with a motor<br />

of 22 kW, are located on the top of the filter and<br />

produce a volume flow of up to 40,000 m 3 /h. The<br />

outstanding visual quality of the filter with its<br />

smooth surface is created by the NESTRO ® typical<br />

continuous steel sheet bending to the inside.<br />

The return air is led back into the exhibition hall,<br />

thus relieving the load on the air conditioning<br />

system and sustainably improving the air quality<br />

(residual dust content < 0.1 mg/m 3 ). The filter<br />

is equipped with a spark detection and extinguishing<br />

system from partner company t&b<br />

electronic, Alfeld. The filter bags are cleaned<br />

with the JET compressed air pulse method. Dust<br />

and chips are discharged via a screw and a rotary<br />

valve into a deduster that is connected via<br />

a transport duct.<br />

Deduster NE 300 J with briquetting press<br />

NBP<br />

The NE J range of dust collectors is the first<br />

in the world to feature IE5 synchronous reluctance<br />

motor / frequency converter packages.<br />

In close cooperation with ABB AG, the company<br />

has been the first manufacturer to offer dedusters<br />

with permanently frequency-controlled,<br />

quieter IE5 motors as standard since last year.<br />

The frequency converter ensures that the motor<br />

runs at the optimum operating point at all<br />

times and in any constellation. With these stateof-the-art<br />

devices, users can save up to 22 % in<br />

energy costs compared to dust collectors with<br />

IE3 motors commonly available on the market.<br />

NESTRO ® is making a significant contribution to<br />

climate protection and at the same time saves<br />

money for the customer. Using an integrated<br />

NBP 60 briquetting press, wood briquettes are<br />

produced at fixed time intervals at the end of<br />

processing.<br />

Thus customers create their own source<br />

of energy from waste material. As with all<br />

NESTRO ® dedusters, the residual dust content of<br />

the air released back into the exhibition hall is<br />

below 0.1 mg/m 3 .<br />

Shredder NSL 60<br />

The single-shaft shredders of the NSL series<br />

from NESTRO ® are characterized by extremely<br />

robust technology. Single-shaft technology has<br />

established itself on the market for wood waste<br />

in joineries and in the wood-processing industry.<br />

The cutting rotor with its rotatable and replaceable<br />

cutters delivers high chipping performance<br />

combined with energy efficiency. Our shredders<br />

make this possible with a load-dependent pusher<br />

control. Via a large mirror, visitors can observe<br />

the shredding of the material (hardwood,<br />

softwood and chipboard) between the rotating<br />

knives on the rotor shaft and a fixed bed knife in<br />

the machine bed. Dust and chips are sucked into<br />

the deduster NE 300 J via the extraction channel<br />

and transport duct.<br />

Deduster NE 350 J<br />

In the workshop concepts area of the<br />

“HOMAG-City”, NESTRO ® extracts dust and<br />

chips live from typical processing machines for<br />

the <strong>woodworking</strong> with another deduster NE 350<br />

J and temporarily stores the residual material in<br />

its three mobile bins. With an operating volume<br />

flow of 9,500 m 3 /h, the NE 350 J is the powerhouse<br />

of the energy- efficient product family. Its<br />

nominal volume flow is 6,925 m 3 /h with an associated<br />

negative pressure of 2,750 pascals. This<br />

is ideal for the use in the wood industry e.g. extracting<br />

CNC machines with high-speed processing<br />

or larger standard machine parks in which<br />

the simultaneousness thanks to the frequency<br />

converter that is provide with the IE5 package.<br />

www.nestro.de<br />

24 No. 2 • May <strong>2023</strong>


More robust. Lower maintenance. More energy efficient.<br />

The popular WL 4 grinder from WEIMA is used thousands of times worldwide in <strong>woodworking</strong> and processing companies – and has been<br />

continuously improved over three decades. For the long-awaited LIGNA, the shredding specialist from Ilsfeld is giving the long-running<br />

machine a comprehensive technical update including modern design features.<br />

New WEIMA WL 4 single-shaft shredder<br />

Companies that want to make optimum use<br />

of their residual wood and recycle it sustainably<br />

cannot do without shredding and compacting.<br />

For more than 40 years, WEIMA has been offering<br />

the appropriate machine solutions including<br />

conveyor technology as a complete package<br />

from a single source.<br />

The proven single-shaft shredders are part<br />

of the basic equipment for many joineries and<br />

carpentries, furniture and interior designers,<br />

roofers, woodworkers, sawmills and, of course,<br />

the wood industry.<br />

Probably the best-known shredder is the WL 4.<br />

It has a working width of 600 mm with a rotor<br />

made of solid material, a manually changeable<br />

perforated screen to define the chip size, and a<br />

generous feed hopper with free-cutting function<br />

to prevent material bridging.<br />

In addition, a gearbox specially developed<br />

by WEIMA ensures maximum availability and<br />

protects against unexpected shocks and vibrations<br />

caused by interfering materials. All this<br />

makes it ideal for small to medium throughput<br />

volumes. Thanks to its compact design, it can<br />

be placed directly next to a machining center<br />

if required.<br />

Ready for the future: The new WEIMA WL<br />

4 wood shredder<br />

At WEIMA, the attributes of durability and<br />

robustness are paramount. To ensure that the<br />

WL 4 remains well equipped for the years to<br />

come, WEIMA has comprehensively revised the<br />

shredder’s technology for LIGNA <strong>2023</strong>. The new<br />

base frame of the machine now has a significantly<br />

more robust design. This reinforcement<br />

is noticeable, for example, in applications such<br />

as multiplex. Vibrations have been reduced to<br />

a minimum.<br />

Another innovation is the maintenance-free<br />

V-belt. The electromechanical drive will operate<br />

with even less wear in the future, which reduces<br />

maintenance costs. In order to increase energy<br />

efficiency, WEIMA has also improved the hydraulic<br />

unit, which is protected inside the machine,<br />

and optimized the PLC control unit.<br />

The next winter is sure to come –<br />

independence pays off twice<br />

Wood chips from waste wood can be<br />

burned in heating systems without any problems<br />

and thus used for energy. If you want to<br />

get even more calorific value out of your waste,<br />

you can use briquettes. The other advantages<br />

are: Volume reduction of up to 80 percent, higher<br />

resale values, a significant reduction in the<br />

risk of dust and explosion, and energy-autonomous<br />

heat generation.<br />

www.weima.com<br />

BRIQUETTING<br />

EXPERTS<br />

THE WHOLE WORLD OF BRIQUETTING<br />

With the acquisition of C.F. Nielsen A/S by Ruf Briquetting Systems, new opportuni-<br />

ties open up for people who consider purchasing a briquetting system. Now offering<br />

the complete range of briquetting technologies, RUF and CFN offer customers and<br />

interested parties the most comprehensive briquetting solutions on the market.<br />

HYDRAULIC BRIQUETTING SYSTEM<br />

Flexible material sizes & capacities<br />

Quick installation (plug & press)<br />

Easy operation<br />

Ruf Maschinenbau GmbH & Co.KG | Tel. +49 8268 9090 20<br />

www.briquetting.com | info@briquetting.com<br />

Your benefits:<br />

For wood, agriculture and other biomass<br />

A compelling alternative to pellets<br />

Low operating costs<br />

Capacities from 30 kg to 5,000 kg per<br />

hour<br />

In total a combined 100 years briquetting<br />

experience with more than 5,500<br />

briquetting systems sold globally<br />

MECHANICAL BRIQUETTING SYSTEM<br />

Consumer & Industrial Briquetting<br />

Ideal for agricultural material<br />

High density briquettes<br />

C.F. Nielsen A/S | Tel. +45 98337400<br />

www.cfnielsen.com | sales@cfnielsen.com


SPÄNEX proves performance of SMU dedusting batteries<br />

Anyone who comes to the SPÄNEX stand at LIGNA this year will be surprised. The specialist for extraction and briquetting systems will<br />

not clean the entire dusty air volume of the Weinig/Holz-Her-machines with a large filter system, but will cover the entire demand of<br />

110,000 m 3 /h only with SMU dedusting batteries. SPÄNEX thus proves the powerful performance of this system.<br />

Dedusting batteries for indoor installation<br />

are individual dust collectors connected<br />

in parallel. Dust extractors normally work independently<br />

and extract a maximum volume<br />

flow of 10,000 m 3 /h. Combined as a battery,<br />

however, they can also extract a multiple<br />

quantity of air and dust volume safely<br />

and efficiently via appropriate shared piping<br />

and a coordinating control (master – slave<br />

circuit).<br />

The separated chips and dust can then be<br />

disposed of e.g. into BigBags installed underneath,<br />

in briquetting presses or via pneumatic<br />

conveyors into silos or containers.<br />

This system has so far only been presented<br />

to the public as a double battery for<br />

20,000 m 3 /h. Now, due to great customer interest,<br />

SPÄNEX is taking a step further and<br />

shows on its stand for the first time a fourfold-battery<br />

system for an extraction capacity<br />

of 40,000 m 3 /h. The separated chips<br />

are fed from the dust extractors into a buffer<br />

container and from there to a briquetting<br />

press of type SPÄNEX SHB 250. This type of<br />

press has a briquetting capacity of approx.<br />

250 kg per hour, which corresponds to a loose<br />

chip volume of between 1.5 and 2.5 m 3 /h.<br />

With this concept, SPÄNEX ensures that<br />

even large quantities of chips from the connected<br />

moulders are reliably collected, conveyed<br />

without disruption and briquetted as quickly as<br />

possible.<br />

Line fi lter unit with reverse-air cleaning<br />

Briquetting reduces the volume of wood<br />

dust and chips considerably for later use, e.g.<br />

for combustion, which improves both – transport<br />

efficiency and storage capacity.<br />

The advantage of dedusting batteries always<br />

becomes apparent when, due to local<br />

conditions, stationary filter systems cannot be<br />

placed outside the building (e.g. lack of space,<br />

no sufficient safety area for explosion relief) and<br />

also the alternative installation in the building<br />

as a filter system with flameless explosion relief<br />

is not possible.<br />

Further advantages: Indoor installation<br />

shortens the extraction pipes and even eliminates<br />

the need for return air ducts for the cleaned air.<br />

The air extracted from the machines is returned<br />

to the room without heat loss. This minimises<br />

electrical and thermal energy consumption.<br />

The standard of the SMU dust collector also<br />

includes the usage of frequency converters,<br />

which regulate the speed of the extraction fans<br />

and thus constantly optimise the energy demand<br />

of the system. For this purpose, a certain<br />

suction pressure in the extraction pipe is specified<br />

as a setpoint. This setpoint ensures that sufficient<br />

extraction power is available at each machine.<br />

This value is continuously monitored via a<br />

sensor and the fan power is adjusted accordingly.<br />

In this way, especially when not all processing<br />

machines are in operation, the air requirement<br />

and thus energy consumption is automatically<br />

reduced.<br />

This new concept of the indoor dedusting<br />

battery in combination with a briquetting<br />

press also convinced the jury of the Xylexpo<br />

Innovation Award during the Milan Fair in<br />

October 2022, so that SPÄNEX was awarded the<br />

innovation prize in the category sustainability.<br />

For LIGNA, SPÄNEX is placing three more<br />

SMU dedusting batteries and a single unit on<br />

the Weinig/Holz-Her stand with a decentrally<br />

distributed extraction capacity of 70,000 m 3 /h –<br />

equipped with both additional briquetting<br />

presses and chip collection bins.<br />

All SMU dust collectors are controlled<br />

by Siemens PLC and operated via convenient<br />

touch panels. A wide range of options<br />

(e.g. various sensors, coupling with customer<br />

devices, remote monitoring, etc.) meets all customer<br />

requirements.<br />

On top of that, there are the well-known advantages<br />

of the SMU deduster series, such as:<br />

• high suction power<br />

• quiet operation<br />

• effective filter and cleaning technology<br />

• compact housing dimensions.<br />

Another variant of the SMU series is the<br />

SMU-MP medium pressure deduster for extracting<br />

dust from small manual machines and<br />

manual workstations. It is characterised by a<br />

particularly high vacuum of up to 10,000 Pa.<br />

The dust extractors of this series are equipped<br />

as standard with energy-saving motors combined<br />

with a frequency converter. The decisive<br />

advantage of this series is that it can be used<br />

to create central extraction solutions to which<br />

several manual or small machines can be connected,<br />

so that the extracted dust can be collected<br />

centrally.<br />

For visitors interested in the outdoor filter<br />

systems for air volumes even above<br />

100,000 m 3 /h, the SPÄNEX team has lots of information<br />

and pictures, references and concept<br />

examples available.<br />

Paint mist extraction systems (dry spray<br />

walls, underfloor extraction), extraction tables<br />

and sanding cabins are also part of the SPÄNEX<br />

product range.<br />

www.spaenex.de<br />

26 No. 2 • May <strong>2023</strong>


Expertise convinces<br />

Door skin duo for Steves & Sons, Inc.<br />

New order for Siempelkamp: The US door manufacturer Steves & Sons, Inc. placed an order<br />

for two forming and press lines for the production of door skins. Siempelkamp’s comprehensive<br />

expertise in the area of wood-based panel plants, in particular for the production<br />

of thin MDF and HDF boards, was convincing here.<br />

The new Texan customer also placed an order<br />

with Siempelkamp subsidiary Büttner for<br />

two fiber dryers and an energy plant. Steves &<br />

Sons, a Texas family-owned company, is entering<br />

the door skins manufacturing business with<br />

this project. “Quality, superior craftsmanship,<br />

and style” form the definitive commitment of<br />

the Texas family-owned business with 157 years<br />

of tradition in its markets.<br />

The two press lines each consist of a fiber<br />

classifier, mat forming, forming line and the<br />

multi-daylight press yielding millions of door<br />

skins per year. For the press line design, the focus<br />

was specifically on the wide product variety,<br />

combined with the minimization of trim waste.<br />

For the process heat supply of the mill, Büttner<br />

contributes an energy system, based on biomass<br />

combustion, including flue gas pre- cleaning<br />

as well as two fiber drying systems. The energy<br />

system not only supplies thermal energy to<br />

the drying systems, it also heats thermal oil for<br />

press heating and generates steam for wood<br />

defibration. Commissioning and start-up is<br />

scheduled for 2024.<br />

The decisive factor for the cooperation is<br />

Siempelkamp’s outstanding competence in<br />

the wood-based panel industry, which includes<br />

plants for the production of thin MDF and HDF<br />

boards. This expertise is also in demand for the<br />

production of door skins – thin molded hardboard<br />

panels which, glued to frames on both<br />

sides, are used as interior doors. Siempelkamp<br />

has already proven its experience in the area of<br />

door skin production with a high-performance<br />

plant operated by a Turkish customer. The surface<br />

qualities of the panels require highest demands:<br />

From appearance and material density<br />

to thickness tolerances, many factors affect the<br />

appearance, the final quality, and ultimately the<br />

production costs of the door skins.<br />

In addition, other factors contributed to the<br />

fact that two family-owned companies with almost<br />

identical longevity came together in this<br />

project. “Our experience in the North American<br />

market, our competence in being able to adapt<br />

technical designs very specifically to local requirements,<br />

convinced Steves & Sons. We can<br />

also bring our exceptional expertise in the planning<br />

of complete plants to the table. This ensures<br />

an optimal process technology and operating<br />

cost design, for example in the form of low<br />

maintenance and energy costs, a minimized use<br />

of raw materials, and a high degree of automation,”<br />

say Dirk Koltze, President Siempelkamp<br />

LP/Büttner in Charlotte/USA, and Andreas Krott,<br />

Senior Sales and Project Engineer Siempelkamp<br />

Maschinen- und Anlagenbau GmbH.<br />

www.siempelkamp.com<br />

No. 2 • May <strong>2023</strong>


Successfully took over the baton<br />

Less than a year has passed since Heesemann<br />

and HOMAG announced their technology<br />

partnership in the field of sanding<br />

machines. HOMAG’s declared goal was to<br />

continue to cover the customer’s entire<br />

process chain. However, responsibility for<br />

the development and production of sanding<br />

machines was to lie with Heesemann in<br />

the future.<br />

SWT-100, HSM Compact and HSM New Edition form the entry-level segment in Heesemann’s sanding machine portfolio.<br />

In order to be able to offer end-to-end solutions<br />

for all segments from entry-level to<br />

high-end solutions, Heesemann has expanded<br />

its sanding machine portfolio. And the result<br />

is something to be proud of – most recently at<br />

LIGNA <strong>2023</strong> in Hanover.<br />

New entry-level models developed in a<br />

very short time<br />

The sanding machines from Karl Heesemann<br />

Maschinenfabrik in Bad Oeynhausen are said to<br />

be optimally designed for continuous use in industrial<br />

series production thanks to their robust<br />

construction and outstanding performance features.<br />

In recent years, however, there has also<br />

been a growing desire for automated sanding<br />

solutions among customers in the craft segment<br />

as well as among small and medium-sized businesses<br />

– which is why the HSM, Heesemann’s<br />

smallest machine to date, is also particularly<br />

popular in these segments.<br />

With the new entry-level models SWT-100<br />

and HSM Compact, the portfolio is now being<br />

rounded off downwards once again, and the<br />

HSM series has also been completely revised as<br />

a “New Edition”. This means that the discerning<br />

craftsman will now also be able to obtain industrial<br />

technology at affordable prices. Because<br />

all machines have one thing in common: the<br />

Heesemann DNA. In other words: Heesemann<br />

does not make any compromises on the quality<br />

of the sanded product, regardless of whether<br />

sanding is done with a KSA or a SWT-100, the<br />

quality promise remains the same.<br />

SWT-100: The entry into professional<br />

sanding<br />

According to its developers, the SWT-100<br />

is the perfect solution for small and mediumsized<br />

craft businesses to fulfill customer-specific<br />

sanding tasks in surface finishing. Whether as<br />

a single or double belt machine, the predefined<br />

five configuration models with a working width<br />

of 1,100 millimeters are said to be perfect for<br />

the production of kitchen, office and solid wood<br />

furniture.<br />

Calibrating and fine sanding of solid wood,<br />

sanding of veneers and intermediate lacquer<br />

sanding is thus possible. Until recently offered<br />

by HOMAG, the SWT-100 is now available as a<br />

Heesemann machine.<br />

HSM Compact: Versatile all-round machine<br />

for craftsmen with high demands<br />

The HSM Compact was developed on<br />

the basis of the former SWT-200. Numerous<br />

Heesemann technologies have been incorporated,<br />

such as the maintenance-free CSD magnetic<br />

pressure beam as standard, which is also<br />

found in all other Heesemann machines, as well<br />

as the spindle height adjustment in the machine<br />

column or the absolutely plane-parallel<br />

Heesemann vacuum table for obtaining perfectly<br />

dimensionally accurate workpieces, and finally,<br />

energy consumption is also reduced by a particularly<br />

efficient extraction system.<br />

Optimal for producing a wide range of<br />

surface qualities<br />

With the HSM Compact, all work that occurs<br />

in the plant can be performed with consistent<br />

quality and in a particularly user-friendly<br />

manner: Calibrating, intermediate veneer and<br />

lacquer sanding, structuring as well as cleaning<br />

of boards, solid wood or veneered workpieces.<br />

According to the company, the multifunctional<br />

sanding center, which occupies an area of just<br />

four and a half square meters, is ideally suited<br />

for producing a wide range of surface qualities.<br />

The HSM Compact is Heesemann’s smallest<br />

machine equipped with the maintenance-free<br />

CSD magnetic pressure beam as standard. It is<br />

available as a single- and double-belt machine<br />

in six possible standard configurations and sensible<br />

equipment options.<br />

HSM New Edition: The automatic surface<br />

grinding machine for craft & industry<br />

The HSM New Edition is the logical further<br />

development of the successful HSM series. For<br />

the first time, the popular DB-S planetary head<br />

unit is available in an entry-level machine.<br />

Whether effect sanding, cross sanding, lacquer<br />

or high-gloss sanding, panels, solid wood<br />

or veneered workpieces – the HSM New Edition<br />

can process workpieces with a thickness of<br />

three to 200 millimeters. It features automatic<br />

workpiece thickness measurement across the<br />

entire processing width in the machine infeed.<br />

Both the sanding belt speed on all fine sanding<br />

units and the feed rate (three to 15 meters<br />

per minute) can be infinitely adjusted. The HSM<br />

series is available as a two-, three- or four-belt<br />

machine in 17 possible standard configurations<br />

and a wide range of equipment options.<br />

Successful handover of the baton<br />

The fact that both sides are satisfied with<br />

the result of the technology partnership is<br />

documented by the corresponding quotes: “The<br />

quality of the machines is simply unique. The<br />

results speak for themselves, because with no<br />

other machine do they get surfaces like with a<br />

Heesemann. The Heesemann DNA can be felt<br />

in every single machine, which ultimately also<br />

convinces our customers. It’s simply fun to<br />

have machines like this in our portfolio,” states<br />

Peter Niederer from HOMAG Switzerland Sales.<br />

And for the “opposite side”, Christoph Giese,<br />

Managing Director of Heesemann, confirms:<br />

“The teams on both sides have done a remarkable<br />

job in the last weeks and months, and I<br />

am really proud of this achievement. Without<br />

the commitment of each individual, we certainly<br />

wouldn’t have achieved this in such a short<br />

time. A big thank you to everyone involved.”<br />

www.heesemann.de<br />

28 No. 2 • May <strong>2023</strong>


COMPANIES<br />

With imos into the future<br />

In the usual 2-year cycle and after a 4-year break from trade<br />

shows, imos AG is pleased to present its new software<br />

version imos iX <strong>2023</strong> live and in person at LIGNA <strong>2023</strong>.<br />

The latest version of the iX technology series has been optimized<br />

in the context of current trends and requirements.<br />

iX CAD <strong>2023</strong> presents in focus an improved<br />

and performance optimized possibility to plan<br />

and successfully handle large projects. Along<br />

with this innovation, the development of a special<br />

design wizard within iX CAD for complex<br />

components has been developed and realized.<br />

This allows several constructive elements to be<br />

combined into one component, whereby the resulting<br />

component is parametric. In addition,<br />

imos AG offers cloud-based services that enable<br />

the exchange of planning and design data<br />

across departments and companies.<br />

The cloud-based service solution iX Scout<br />

for the paperless provision of digital documents<br />

for manufacturing and assembly, which was introduced<br />

in 2021, is constantly being further developed<br />

to meet market requirements and will<br />

also receive a powerful update at LIGNA <strong>2023</strong>.<br />

Professional presentations can be made directly<br />

from iX CAD – furniture plans or designs<br />

and can be distributed easily and quickly to customers<br />

via the cloud.<br />

Focus on speed, efficiency and flexibility<br />

Another major highlight will be the new<br />

product line NET Studio. The online sales solution<br />

focuses on innovative furniture and room<br />

planning, as well as a new type of configuration<br />

option.<br />

The starting signal here is<br />

NET Studio.kitchen – the specialization for the<br />

kitchen industry. Impressive visualizations illustrate<br />

the configuration experience, with<br />

changes that updated immediately. The simple<br />

and fast handling enables impressive planning<br />

that goes into detail. Using “drag&drop”<br />

and “move&match”, kitchens are now planned,<br />

sold and even directly manufactured online in<br />

the iX INTERIO environment.<br />

A look into the future<br />

The imos iX Lab will also give trade fair visitors<br />

an insight into the latest developments<br />

and concepts. The focus is on new approaches<br />

to product configuration and the networking of<br />

different applications or user groups.<br />

www.imos3d.com<br />

No. 2 • May <strong>2023</strong><br />

29


Sharing passion<br />

You can look forward to a lively exhibition experience where HOMAG will showcase the right solutions to meet your requirements and<br />

provide you with a multitude of new ideas. The innovation ranges from individual machines, integrated cell concepts and robotics up to<br />

complete system solutions that suit all applications, production levels, and performance classes. HOMAG will also present solutions from<br />

WEINMANN and key HOMAG partners tapio, BENZ Tooling and SCHULER Consulting.<br />

achieving correct angles. This means that even<br />

rough-edged workpieces can be processed<br />

perfectly. Another perfect supplement to the<br />

EDGETEQ S- 500 is the LOOPTEQ O-600 gantry<br />

return conveyor system. Intelligent automation<br />

forms the basis for a high-performance,<br />

interlinked material flow. The defined part rotation<br />

when moving the workpieces results in<br />

a process-oriented return for incomplete parts,<br />

and all finished workpieces can be ejected or<br />

stacked by this system.<br />

The DRILLTEQ V-310 vertical CNC processing center<br />

Solutions for CNC processing: woodWOP<br />

update to version 8.1<br />

The latest version of the woodWOP programming<br />

software is packed with new features<br />

and enhancements that make using this<br />

powerful software even easier and productive<br />

than before. For example, the pocket processing<br />

programming has been completely revised<br />

as an enhancement. Users can now define<br />

the approach mode, the reference point,<br />

and the shape, significantly increasing flexibility<br />

during programming. The nesting plugin<br />

allows users to manually position and nest<br />

individual woodWOP programs on an unprocessed<br />

panel directly in woodWOP. The nesting<br />

plug-in then automatically generates the milling<br />

path for separating the workpieces. When<br />

it comes to simulation and calculating the processing<br />

time, users can look forward to wood-<br />

Motion 8, which has an impressively improved<br />

visualization. For customers who want to know<br />

processing time, woodTime is now available.<br />

In addition, the new CNC test suite enables<br />

large quantities of woodWOP programs to be<br />

checked quickly during work preparation. As<br />

well as determining the processing time, the executability<br />

of the programs is also checked. This<br />

means that users know in advance how long a<br />

job needs on the CNC, thereby preventing unplanned<br />

waiting times and optimizing production<br />

and scheduling.<br />

DRILLTEQ V-310 – Now with robotic<br />

support<br />

Automation and processing with a reduced<br />

availability of qualified personnel is becoming<br />

increasingly important in <strong>woodworking</strong><br />

shops. The innovative DRILLTEQ V-310 vertical<br />

CNC processing center, nicknamed “The<br />

Raumwunder” – which was unveiled at last<br />

year’s Holz-Handwerk trade fair – will now be<br />

able to benefit from robotic support in the future.<br />

The reliable supply of workpieces by the<br />

robotic system makes the DRILLTEQ V-310 a<br />

high-performance machining center and therefore<br />

an optimal production tool in <strong>woodworking</strong><br />

shops. The benefits of introducing a robotic<br />

system are obvious, since the robot does<br />

not require breaks, can work in the workshop<br />

around the clock and can ensure a consistently<br />

high-level of quality. The possibility of using<br />

this tool in the future will allow small and<br />

medium-sized companies to save time and reduce<br />

the workload for employees. The resulting<br />

flexible organization of personnel enables<br />

the workforce to be used for other value-adding<br />

activities and production processes. This<br />

creates added value for the system in terms<br />

of quality, availability, and performance. Of<br />

course, there is still the option of loading<br />

the DRILLTEQ V-310 manually for individual<br />

workpieces.<br />

News from the EDGE machine pool<br />

The WZ14 workpiece feeding system –<br />

which was previously only available for highproduction<br />

models of edge banders from<br />

HOMAG – is now also available for edge banding<br />

machines in the EDGETEQ S- 500 series.<br />

Thanks to the extended push catches of the<br />

WZ14, workpieces are guided safely under the<br />

top roll pressure unit. The moving gantry ensures<br />

precise parallel cuts – a prerequisite for<br />

With the EDGETEQ S- 500 narrow parts<br />

machine, users can now also precisely process<br />

very narrow workpieces, down to 40 mm<br />

(1.57 inches).<br />

WEINMANN is your partner for timber<br />

construction: The A to Z for your timber<br />

framing needs<br />

Highly efficient production with robots and<br />

multifunction bridges<br />

The requirements in timber construction are<br />

very diverse, since customer demands are highly<br />

customized and individual. A wide variety of<br />

wall structures, materials and element sizes are<br />

the norm. When manufacturing wall, roof, and<br />

ceiling elements, it is therefore even more important<br />

to work with machine technology that<br />

can be used flexibly.<br />

At LIGNA, WEINMANN will be presenting a<br />

highly automated and collaborative production<br />

cell. The FEEDBOT W-500 robot automatically<br />

places panels on the framework. In conjunction<br />

with the new WALLTEQ M-300 multifunction<br />

bridge, this creates a flexible and autonomous<br />

production cell. This cell secures and processes<br />

the element independently and is characterized<br />

by a high degree of flexibility for processing different<br />

materials. It achieves a high level of performance<br />

thanks to automatically interchangeable<br />

fastening units. The production cell is supplemented<br />

by the BUILDTEQ A-700 single-table<br />

turner, which is being presented for the first<br />

time and enables elements to be turned in the<br />

smallest of spaces.<br />

www.homag.com<br />

30 No. 2 • May <strong>2023</strong>


MASS TIMBER CONSTRUCTION<br />

Construction industry turns to wood – LIGNA <strong>2023</strong> delivers solutions<br />

Focus on prefab building processes<br />

important role in timber construction. With its<br />

wide range of products and expertise, the specialist<br />

in CNC machining of complete wall and<br />

ceiling elements helps construction companies<br />

save time and thus costs, while improving the<br />

quality of their work.<br />

Spotlight on prefabrication processes<br />

with customized formats<br />

The special formats at LIGNA <strong>2023</strong> on the<br />

focus topic of “Prefab Building Processes” will<br />

address how the individual process steps in<br />

prefabrication can be harmonized with current<br />

trends in wood construction – for example, elementization<br />

and standardization, multi-storey<br />

wood construction, hybrid buildings, modular<br />

buildings and serial construction.<br />

www.ligna.de<br />

As the trade show with the world’s widest<br />

range of processing machinery for wood construction,<br />

LIGNA <strong>2023</strong> will examine the focus<br />

topic “Prefab Building Processes” from all angles.<br />

After all, timber house construction has<br />

gained massive market share over conventional<br />

construction methods in recent years. As a natural<br />

and renewable raw material, wood ensures<br />

a lower CO 2<br />

impact during the production and<br />

construction of timber houses than other building<br />

materials. In addition, timber houses are becoming<br />

increasingly cost-efficient – a trend that<br />

can be further enhanced by optimizing prefabrication<br />

processes. This is because the prefabrication<br />

of wall and ceiling elements including<br />

doors and windows, complete roof trusses,<br />

stairs and much more, which can be preassembled<br />

under controlled conditions, helps achieve<br />

higher quality as well as faster construction<br />

times in timber construction. For example, CLT<br />

(Cross Laminated Timber) has become increasingly<br />

popular in recent years. Demand for CLT is<br />

expected to continue to increase in the future,<br />

which could result in growth of more than 30<br />

percent for CLT lines in the coming years.<br />

Sustainable housing and building<br />

production requires rethinking<br />

Darko Zimbakov, who as Executive Vice<br />

President at WEINMANN Holzbausystemtechnik<br />

GmbH is responsible for the Construction<br />

Elements Solutions division, explains the solutions<br />

his company will be proposing at LIGNA<br />

<strong>2023</strong> to help users around the world get started<br />

in sustainable housing and building production:<br />

“Only industrial prefabrication and the intelligent<br />

combination of sustainable materials<br />

such as wood will make it possible to meet climate<br />

targets and sustainability at the same time<br />

as demand increases. In addition, standardized<br />

processes provide the basis for quality assurance,<br />

inspection and approval time reductions,<br />

and shorter construction times. Weinmann covers<br />

the entire process chain and, through the<br />

consulting services of SCHULER Consulting,<br />

also enables customers and investors in regions<br />

where timber house construction still plays a<br />

subordinate role to enter the sustainable housing<br />

and building<br />

C<br />

production.”<br />

Wide range of prefabrication products<br />

at LIGNA <strong>2023</strong><br />

At LIGNA <strong>2023</strong>, visitors will be able to experience<br />

the entire prefabrication process,<br />

MY<br />

CY<br />

from planning to machining and processing<br />

CMY<br />

to logistics in the plant, as well as to and on<br />

K<br />

the construction site. For example, in Hanover,<br />

Sweden’s Randek – a major player in prefabrication<br />

in wood construction with its combination<br />

of technological advances and decades<br />

of experience – will be showcasing everything<br />

from simple machines for use on construction<br />

sites to complex systems with robotic elements<br />

for large production plants. The German company<br />

Reichenbacher Hamuel GmbH will also be<br />

demonstrating at LIGNA <strong>2023</strong> why it plays an<br />

M<br />

Y<br />

CM<br />

<strong>WIN</strong>_2019.pdf 24 15.02.2019 13:55:48<br />

Less energy, more power!<br />

Energy-efficient filtration plants<br />

for the <strong>woodworking</strong> industry.<br />

MultiStar filtration plant<br />

Made by Höcker Polytechnik<br />

▪ filtration<br />

▪ dedusting<br />

▪ briquetting<br />

▪ recycling<br />

▪ varnishing<br />

Höcker Polytechnik GmbH<br />

Borgloher Str. 1 ▪ 49176 Hilter a.T.W.<br />

Germany ▪ Mail info@hpt.net<br />

Fon +49 5409 405 0<br />

www.hoecker-polytechnik.com<br />

No. 2 • May <strong>2023</strong><br />

31


COMPANIES<br />

Management change at the IMA Schelling Group<br />

Setting the course for the future<br />

With a management transformation, IMA Schelling Group, which was merged eight years ago, is entering a new phase that leaves previous<br />

thought patterns behind. In order to finalize the process and solidly unify the company, the decision was made to streamline management<br />

with short decision-making paths and a common direction.<br />

Globally active and on a growth course, the<br />

IMA Schelling Group proves itself with its solutions<br />

for fully automated and interlinked plants<br />

in the furniture, wood-based materials and met-<br />

al industries. Customers around the globe include<br />

major furniture and kitchen manufacturers,<br />

as well as corporations in the aircraft<br />

industry.<br />

As a corporate group, success has transformed<br />

what were once separate, medium-sized<br />

operations into a united team with 1,850 employees.<br />

This united appearance is now a matter<br />

of course for IMA Schelling’s employees and<br />

customers and is now manifested all the more in<br />

the company’s changed top management.<br />

Christoph Geiger and Maximilian Lehner,<br />

who were already members of the management,<br />

form the new executive board and continue to<br />

stand for the self-image as a united company.<br />

The executives formerly represented in the top<br />

management alongside the new managing directors<br />

are leaving the previous four-man management<br />

team. Wolfgang Rohner, co-owner<br />

and currently CEO, will move to the Supervisory<br />

Board at the end of the year. In this function, he<br />

will continue to support the new management<br />

in strategic matters. Andreas Bischoff, previously<br />

CSO, is leaving the company on good terms<br />

and will take on a new challenge.<br />

IMA Schelling Group will continue to support<br />

its customers in all markets and projects of<br />

the four service areas – Woodworking, Board,<br />

Precision and Consulting – with its usual competence<br />

and effectiveness. The shortened decision-making<br />

processes and the even stronger<br />

bundled orientation will further optimize the<br />

cooperation and process efficiency for staff and<br />

customers.<br />

www.imaschelling.com<br />

Awarded<br />

Altendorf Group receives World Technology Leader Award<br />

The Altendorf Group from Minden, Germany is the world market leader in the manufacture of premium-class sliding table saws and<br />

edgebanding machines. Now the company has been awarded with the internationally renowned World Technology Leader Award – with<br />

a fantastic third place in the public online voting placed ahead of global corporations such as Apple, Samsonite and Jabra.<br />

Altendorf was nominated for its revolutionary<br />

HAND GUARD system, globally the first and<br />

only certified and AI–controlled safety assistance<br />

system for sliding table saws. Two cameras<br />

monitor a large area around the saw blade.<br />

When a hand is detected and gets too close to<br />

the saw blade, it is stopped and driven down in<br />

a maximum of a quarter of a second. No damage<br />

is done to the sawblade and the system can<br />

be operated again after max.10 seconds. Many<br />

customers such as industrial companies cutting<br />

plastics or aluminum, educational facilities or<br />

woodshops are using HAND GUARD to increase<br />

the safety for their workforce. HAND GUARD is<br />

an important pillar in Altendorf’s commitment<br />

to safety and innovation. The Altendorf Group<br />

will continue its efforts to make working with<br />

wood and other materials safer and more efficient<br />

for professionals around the world. HAND<br />

GUARD is available through Altendorf’s worldwide<br />

dealer network.<br />

Fantastic 3rd place<br />

in public online voting<br />

The winners of the WTLA were determined<br />

in a public online voting that ended with a new<br />

participation record: more than 43,000 votes<br />

from more than 80 countries were placed. With<br />

a total of 4,496 votes, the Altendorf Group came<br />

surprisingly in third place behind the company<br />

ASML and the joint venture BMW and Nvidia.<br />

www.altendorfgroup.com<br />

!<br />

About the World Technology Leader Award<br />

The award World Technology Leader and the inquiry<br />

and voting process is organized by Diana Research<br />

Pte. Ltd./Singapore. The market intelligence and research<br />

company, specialized on the identification<br />

and analyses of leading companies worldwide. Its<br />

services and rankings are used by renowned international<br />

media companies as well as universities<br />

and research institutes. Chairman of the WTL Award<br />

is Michael Oelmann, longtime editor in chief of the<br />

German business magazin Wirtschaftsblatt and<br />

former chairman of the Family Company Owners<br />

Association Die Familienunternehmer in NRW.<br />

32 No. 2 • May <strong>2023</strong>


COMPANIES<br />

A new look, new content – even more informative and inspiring<br />

Hesse’s corporate development and internationalization has resulted in the need for a new website to meet its increased requirements.<br />

This new website enables better presentation of Hesse’s products and services, and offers users a seamless and intuitive experience.<br />

It also underlines the fact that Hesse LIGNAl is a reliable and inspirational brand on the global market.<br />

The first point to note is the latest threeway<br />

segmentation of the target groups architects/planners,<br />

carpenters/joiners and industry.<br />

This serves as a navigation aid, enables a rapid,<br />

targeted survey of content and obviates the<br />

need for lengthy searches.<br />

A lot of space on the new website is dedicated<br />

to product information. Product searches<br />

are based on user behaviour in an online shop.<br />

Classifications enable a quick product search.<br />

The search results are now displayed at product<br />

level, which means that all preset gloss levels<br />

and colour tones can be accessed. Colour tones<br />

are also displayed in a visual format. Users obtain<br />

a specific order number for the product they<br />

want, the matching material safety data sheet is<br />

displayed and they can look up the packaging<br />

sizes in which the product can be delivered.<br />

Those seeking inspiration won’t be disappointed<br />

with the new Hesse website. Whether<br />

it’s colour cards, stain tones, Hesse Effect lacquers<br />

or the link to Hesse Sample service to order<br />

genuine sample panels. This section also<br />

contains success stories and useful information<br />

on the latest technologies in industrial coating,<br />

such as digital lacquer embossing and excimer<br />

technology.<br />

A Blog and a News section keep visitors in<br />

the loop about the latest news, events and developments<br />

relating to the Hesse Group and the<br />

sector in general. The Blog contains articles by<br />

the team of Hesse experts covering topics such<br />

as technologies, partnerships, corporate information<br />

and useful guidance. The Blog and the<br />

News section form an integral part of the new<br />

Hesse website, since it will act as a platform for<br />

communicating with customers and potential<br />

customers.<br />

www.hesse-lignal.com<br />

Simple. Powerful. Flexible. These three words describe the<br />

CS 860 & CSF 860 best: simple to operate. Absolutely the<br />

sharpest for machining tooth face, top and sides. And<br />

maximally flexible, so that you achieve outstanding grinding<br />

results with optimal processes. The CS 860 & CSF 860 are pretty<br />

much the sharpest for carbide-tipped circular saw blades: top<br />

quality with maximum flexibility.<br />

CS 860 & CSF 860.<br />

SIMPLE. POWERFUL. FLEXIBLE.<br />

15 - 19.05.<strong>2023</strong> // Hannover // Hall 27/B58<br />

www.vollmer-group.com


GUIDE TO PRODUCTS AND MANUFACTURERS<br />

Manufacturer<br />

Products<br />

Electronic Wood Systems GmbH<br />

Robert-Henseling-Str. 1, 31789 Hameln<br />

Germany<br />

Tel: +49 5151 5574-0<br />

Fax: +49 5151 5574-222<br />

Email: info@electronic-wood-systems.de<br />

www.electronic-wood-systems.com<br />

Measuring and inspection systems for the panel industry<br />

Moisture meters for various applications<br />

Area weight measurement<br />

Foreign body detection<br />

Thickness gauges and blow detection systems<br />

Non-contact panel scales<br />

Density profile measurement<br />

Spark detection and extinguishing systems<br />

ELKOM-Elektroheizplatten-Technik GmbH<br />

Oberbecksener Str. 80, 32547 Bad Oeynhausen<br />

Germany<br />

Tel: +49 5731 7782-0<br />

Fax: +49 5731 7782-12<br />

Email: elkom@elkom.de<br />

www.elkom.de<br />

Cooling plates<br />

Fluid medium plates<br />

Heating plates<br />

Preheating station for solid surface and thermoplastics<br />

Thermoforming station for solid surface and<br />

thermoplastics<br />

Vacuum plates<br />

Vacuum tables<br />

Fagus-GreCon Greten GmbH & Co. KG<br />

Hannoversche Str. 58, 31061 Alfeld<br />

Germany<br />

Tel: +49 5181 79-0<br />

Fax: +49 5181 79-229<br />

Email: marketing@fagus-grecon.com<br />

Automatic woodinspection machines, scanners<br />

Density profile measurement<br />

Fire protection for industrial risks<br />

Measuring systems for the panel industry<br />

Moisture meters, in-line type for boards or veneer<br />

Spark extinguishing systems<br />

www.fagus-grecon.com<br />

Höcker Polytechnik GmbH<br />

Borgloher Str. 1, 49176 Hilter a.T.W.<br />

Germany<br />

Tel: +49 5409 405-0<br />

Fax: +49 5409 405-595<br />

Email: info@hpt.net<br />

Briquetting press<br />

Cyclone separator<br />

Dust extractor<br />

Industrial fan<br />

Paint booth<br />

www.hoecker-polytechnik.com<br />

Hymmen GmbH<br />

Maschinen- und Anlagenbau<br />

Theodor-Hymmen-Str. 3, 33613 Bielefeld<br />

Germany<br />

Tel: +49 521 5806 0<br />

Fax: +49 521 5806 190<br />

Email: info@hymmen.com<br />

www.hymmen.com<br />

Industrial digital printing lines<br />

Lacquering and liquid coating machines<br />

Laminating presses<br />

Presses, multiopening<br />

Presses, continuous<br />

Printing machines, direct<br />

Service<br />

Leitz GmbH & Co. KG<br />

Leitzstr. 2, 73447 Oberkochen<br />

Germany<br />

Tel: +49 7364 950-0<br />

Fax: +49 7364 950-662<br />

Email: leitz@leitz.org<br />

Tools and tooling systems for the processing of wood,<br />

wood-products, and plastics<br />

www.leitz.org


GUIDE TO PRODUCTS AND MANUFACTURERS<br />

Manufacturer<br />

Products<br />

LEUCO Ledermann GmbH & Co. KG<br />

Willi-Ledermann-Str. 1, 72160 Horb a. N.<br />

Germany<br />

Tel: +49 7451 93-0<br />

Fax: +49 7541 93-270<br />

Email: info@leuco.com<br />

TC and DP tipped machine tools for processing wood,<br />

wooden and composite panels, plastics and NF-materials,<br />

tool management & service<br />

www.leuco.com<br />

MHF GmbH Maschinen-Handel-Fertigung<br />

Gewerbestr. 17-19, 33397 Rietberg<br />

Germany<br />

Tel: +49 2944 9723-0<br />

Email: vertrieb@mhf-gmbh.de<br />

Conveying and Materials Handling<br />

Robotics<br />

Sawing and Milling Technology<br />

Wrapping Lines<br />

www.mhf-gmbh.de<br />

NESTRO Lufttechnik GmbH<br />

Paulus-Nettelnstroth-Platz, 07619 Schkölen<br />

Germany<br />

Tel: +49 36694 41-0<br />

Fax: +49 36694 41-260<br />

Email: info@nestro.de<br />

www.nestro.com<br />

Briquetting Presses<br />

Cyclone Separators<br />

Extraction and Filter Systems<br />

Fans<br />

Heating Systems<br />

Paint Spray Walls<br />

PAINTLINE Paint Mist Extraction Systems<br />

Shredders<br />

Reichenbacher Hamuel GmbH<br />

Postfach 28, 96487 Dörfles-Esbach<br />

Germany<br />

Tel: +49 9561 599-0<br />

Fax: +49 9561 599-199<br />

Email: info@reichenbacher.de<br />

CNC-Machining centres<br />

CNC-Processing centres<br />

CNC-Routers<br />

Drilling systems<br />

Milling machines<br />

www.reichenbacher.de<br />

SPÄNEX GmbH<br />

Luft-, Energie- und Umwelttechnik<br />

Otto-Brenner-Str. 6, 37170 Uslar<br />

Germany<br />

Tel.: +49 5571 304-0<br />

Fax: +49 5571 304-111<br />

Email: info@spaenex.de<br />

www.spaenex.de<br />

Briquetting presses<br />

Dust extractors<br />

Exhaust filter systems<br />

Fans<br />

Heat recovery systems<br />

Spraying walls<br />

WEIMA Maschinenbau GmbH<br />

Bustadt 6-10, 74360 Ilsfeld<br />

Germany<br />

Tel: +49 7062 9570 0<br />

Fax: +49 7062 9570 92<br />

Email: info@weima.com<br />

Single-shaft and four-shaft shredders<br />

Granulators and hammermills<br />

Briquetting presses<br />

www.weima.com


Your<br />

ning team!<br />

dihw MAGAZIN – HIGH PERFORMANCE TOOLS & PROCESSING<br />

hp tooling – high precision tooling<br />

dihw MAGAZIN<br />

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