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0712-0299ZX60USB-3 - Flannery Plant Hire

0712-0299ZX60USB-3 - Flannery Plant Hire

FOLLOW SAFETY

FOLLOW SAFETY INSTRUCTIONS SAFETY • Carefully read and follow all safety signs on the machine as well as all safety messages in this manual. • Safety signs must be installed, maintained and replaced if damaged. If a safety sign or this manual is damaged or missing, order a replacement from your authorized dealer in the same way you order other replacement parts (be sure to state machine model and serial number when ordering). • Allow only properly trained, qualified, authorized personnel to operate the machine. • Learn how to correctly operate and service the machine. • Keep your machine in proper working condition. • Always operate the machine within the specification. Unauthorized modifications of the machine may impair the functions and/or safety and affect machine life. Do not modify any machine parts without authorization. Failure to do so may deteriorate the part safety, function, and/or service life. In addition, personal accident, machine trouble, and/or damage to material caused by unauthorized modifications will void Hitachi Warranty Policy. Do not use attachments and/or optional parts or equipment not authorized by Hitachi. Failure to do so may deteriorate the safety, function, and/or service life of the machine. In addition, personal accident, machine trouble, and/or damage to material caused by using unauthorized attachments and/or optional parts or equipment will void Hitachi Warranty Policy. • The safety messages in this SAFETY chapter are intended to illustrate basic safety procedures of machines. However it is impossible for these safety messages to cover every possible hazardous situation you may encounter. If you have any questions concerning safety, you should first consult your supervisor and/or your authorized dealer before operating or performing maintenance work on the machine. PREPARE FOR EMERGENCIES • Be prepared if a fire starts or if an accident occurs. Keep a first aid kit and fire extinguisher on hand. Thoroughly read and understand the label attached on the fire extinguisher and use it properly. To ensure that a fire-extinguisher can be always used when necessary, check and service the fire-extinguisher at the recommended intervals as specified in the fire-extinguisher manual. Establish emergency procedure guidelines to cope with any fire or accidents which may occur. Keep emergency numbers for doctors, ambulance service, hospitals, and fire department posted near your telephone. S-2 SA-003 SA-437

WEAR PROTECTIVE CLOTHING SAFETY • Wear close fitting clothing and safety equipment appropriate to the job. You may need: A hard hat Safety belt Safety shoes Safety glasses, goggles, or face shield Heavy gloves Hearing protection Reflective clothing Wet weather gear Respirator or filter mask. Be sure to wear the correct equipment and clothing for the job. Do not take any chances. Avoid wearing loose clothing, jewelry, or other items that can catch on control levers or other parts of the machine. • Operating equipment safely requires the full attention of the operator. Do not wear radio or music headphones while operating the machine. PROTECT AGAINST NOISE • Prolonged exposure to loud noise can cause impairment or loss of hearing. Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortably loud noises. INSPECT MACHINE • If any abnormality is found, be sure to repair it immediately before operating the machine. In the walk-around inspection, be sure to cover all points described in the “PRE-START INSPECTION” chapter in the operator’s manual. S-3 SA-438 SA-434 SA-435

  • Page 1 and 2: URL:http://www.hitachi-c-m.com This
  • Page 3: INDEX MACHINE NUMBERS SAFETY SAFETY
  • Page 6 and 7: SWING MOTOR TYPE: MFG. NO.: HYDRAUL
  • Page 8 and 9: Starting the Engine in Cold Weather
  • Page 10 and 11: MEMO CONTENTS .....................
  • Page 14 and 15: TIDY UP INSIDE OPERATOR’S SPACE S
  • Page 16 and 17: MOVE AND OPERATE MACHINE SAFELY SAF
  • Page 18 and 19: PRECAUTIONS FOR OPERATIONS SAFETY
  • Page 20 and 21: PROTECT AGAINST FALLING STONES AND
  • Page 22 and 23: SAFETY • Traveling down a slope i
  • Page 24 and 25: AVOID INJURY FROM BACK-OVER AND SWI
  • Page 26 and 27: AVOID TIPPING SAFETY DO NOT ATTEMPT
  • Page 28 and 29: PRECAUTIONS FOR LIGHTNING SAFETY
  • Page 30 and 31: SAFETY TRANSPORTING SAFETY • The
  • Page 32 and 33: SAFETY • Disconnect battery groun
  • Page 34 and 35: STORE ATTACHMENTS SAFELY SAFETY •
  • Page 36 and 37: PREVENT FIRES Check for Oil Leaks:
  • Page 38 and 39: EVACUATING IN CASE OF FIRE SAFETY
  • Page 40 and 41: REMOVE PAINT BEFORE WELDING OR HEAT
  • Page 42 and 43: SAFETY SIGNS All safety signs and t
  • Page 44 and 45: SAFETY SIGNS SS4604981 SS-1832 SS44
  • Page 46 and 47: (2Way Multi Lever Equipped Machines
  • Page 48 and 49: PEDALS, LEVERS AND MONITOR PANEL 1-
  • Page 50 and 51: KEY SWITCH 1- OFF (Engine OFF) 2- O
  • Page 52 and 53: OPERATOR’S STATION System Failure
  • Page 54 and 55: LIQUID CRYSTAL DISPLAY (LCD), DISPL
  • Page 56 and 57: OPERATOR’S STATION • Set Time C
  • Page 58 and 59: AIR CONDITIONER OPERATION 1- Contro
  • Page 60 and 61: TIPS FOR AIR CONDITIONER USAGE OPER
  • Page 62 and 63:

    AM/FM RADIO OPERATION OPERATOR’S

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    OPERATOR’S STATION Clock Setting

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    ADJUSTING OPERATOR’S SEAT Seat Fo

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    SEAT BELT OPERATOR’S STATION WARN

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    MEMO BREAK-IN .....................

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    STARTING THE ENGINE OPERATING THE E

  • Page 74 and 75:

    OPERATING THE ENGINE CHECK MACHINE

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    STOPPING THE ENGINE Stop the engine

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    • Pivot Turn Steer the machine by

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    TRAVELING ON SOFT GROUND DRIVING TH

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    DRIVING IN WATER OR ON SOFT GROUND

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    MEMO DRIVING THE MACHINE ..........

  • Page 86 and 87:

    CONTROL LEVER (H-PATTERN: HITACHI E

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    BOOM-SWING PEDAL OPERATING THE MACH

  • Page 90 and 91:

    BLADE LEVER OPERATING THE MACHINE U

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    PILOT CONTROL SHUT-OFF LEVER OPERAT

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    AUTO-IDLE CONTROL OPERATING THE MAC

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    GRADING OPERATION OPERATING THE MAC

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    BOOM CYLINDER MAY HIT BLADE OPERATI

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    USING RUBBER CRAWLER OPERATING THE

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    PIPING FOR BREAKER AND CRUSHER (OPT

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    OPERATING THE MACHINE 3. Do not ope

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    OPERATING THE MACHINE 10. Do not op

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    OPERATING THE MACHINE • When crus

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    OPERATING THE MACHINE EMERGENCY BOO

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    MEMO OPERATING THE MACHINE ........

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    LOADING TRANSPORTING WARNING: • A

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    UNLOADING TRANSPORTING WARNING: •

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    MEMO TRANSPORTING .................

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    PROCEDURES IMPORTANT: Never adjust

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    OPENING/CLOSING ENGINE ACCESS COVER

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    ACCESS COVERS MAINTENANCE WARNING:

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    PERIODIC REPLACEMENT OF PARTS MAINT

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    E. FUEL SYSTEM (See Page 7-41) MAIN

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    MAINTENANCE THE BRAND NAMES OF RECO

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    Gear Oil Manufacturer Air Temp Gear

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    (3) Boom foot (4) Arm cylinder rod

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    Bucket and Link Pins --- every 100

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    Swing Internal Gear --- every 500 h

  • Page 140 and 141:

    B. ENGINE MAINTENANCE Engine Oil Le

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    C. TRANSMISSION Travel Reduction Ge

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    D. HYDRAULIC SYSTEM MAINTENANCE Ins

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    Drain Hydraulic Oil Tank Sump --- e

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    MAINTENANCE Bleed Air from Hydrauli

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    Replace Full Flow Filter --- every

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    MAINTENANCE 4. Rotate the hexagon s

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    Lines Interval (Hours) Daily Flange

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    • Flat Face O-ring Seal Fitting (

  • Page 158 and 159:

    NOTE: When disconnecting a coupler

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    Check Water Separator --- daily Whe

  • Page 162 and 163:

    Check Fuel Hoses --- daily --- ever

  • Page 164 and 165:

    G. COOLING SYSTEM MAINTENANCE NOTE:

  • Page 166 and 167:

    MAINTENANCE Check and Adjust Fan Be

  • Page 168 and 169:

    Clean Radiator and Oil Cooler Core

  • Page 170 and 171:

    MAINTENANCE Electrolyte Level Check

  • Page 172 and 173:

    Replacing Fuses --- As required MAI

  • Page 174 and 175:

    MAINTENANCE 3. Clean shank (6) surf

  • Page 176 and 177:

    Adjust Track Sag (rubber crawler) a

  • Page 178 and 179:

    Replace Rubber Track --- As require

  • Page 180 and 181:

    Check Track Sag (steel crawler) ---

  • Page 182 and 183:

    MAINTENANCE Check and Replace Seat

  • Page 184 and 185:

    Clean and Replace Air Conditioner F

  • Page 186 and 187:

    Clean Cab Floor--- as necessary MAI

  • Page 188 and 189:

    MAINTENANCE Check Starter and Alter

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    MAINTENANCE No. Descriptions Bolt D

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    MAINTENANCE CHECK TILT MECHANISM FU

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    MAINTENANCE IMPORTANT: The operatio

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    MAINTENANCE 5. Securely install the

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    MEMO CONSUMABLE PARTS LIST ........

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    MAINTENANCE UNDER SPECIAL ENVIRONME

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    STORAGE REMOVING THE MACHINE FROM S

  • Page 204 and 205:

    TROUBLESHOOTING ENGINE Problem Caus

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    TROUBLESHOOTING ENGINE Problem Caus

  • Page 208 and 209:

    TROUBLESHOOTING ELECTRICAL SYSTEM P

  • Page 210 and 211:

    TROUBLESHOOTING MODE SELECTION Prob

  • Page 212 and 213:

    TROUBLESHOOTING HYDRAULIC SYSTEM Pr

  • Page 214 and 215:

    TROUBLESHOOTING HYDRAULIC SYSTEM Pr

  • Page 216 and 217:

    WORKING RANGE SPECIFICATION Model Z

  • Page 218 and 219:

    MEMO SPECIFICATIONS ...............

  • Page 220 and 221:

    MEMO REFERENCE ....................

  • Page 222 and 223:

    J Jump Starting ...................

  • Page 224:

    MEMO INDEX ........................

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