5 years ago

0712-0299ZX60USB-3 - Flannery Plant Hire

0712-0299ZX60USB-3 - Flannery Plant Hire


B. ENGINE MAINTENANCE Engine Oil Level Check --- daily (Check before starting the engine.) Check the oil level every day before starting the machine. Oil level must be between the marks on oil level gauge (1). If necessary, add the specified engine oil via oil filler (2). Re-check the oil level after refilling. CAUTION: This machine adopts the closed air breather system. Do not over fill. If engine oil is over filled, white exhaust gas may be discharged from the muffler, and the engine rapid rotation and engine internal damage may be caused. Change Engine Oil --- every 500 hours Replace Engine Oil Filter --- every 500 hours CAUTION: Each component of the engine may be hot just after operation. Allow components to cool before starting work. 1. Prepare a 15-liter (4.0 US gal) container to receive the drain oil. 2. Remove drain plug (2) from engine oil pan (1) to drain the oil. 3. Allow oil to drain through a clean cloth to check if any debris such as small pieces of metal are present on the cloth. 4. After all oil has drained, re-Install and tighten drain plug (2). Wrench size : 19 mm Tightening torque : 90 N⋅m (9 kgf⋅m, 65 lbf⋅ft) 7-22 Oil Pan Clean Cloth Container 1 2 1 2 M1M-00-003 M104-07-010 M1M0-07-006

MAINTENANCE 5. Remove oil filter (3) from the engine by turning it counterclockwise using a filter wrench. The oil may spill from the filter bottom bracket at this time. Use an empty container to catch the spilled oil. 6. Coat the gasket of new filter (3) with engine oil. Turn the filter clockwise by hand until the gasket touches the sealing surface. 7. Tighten oil filter (3) 3/4 turns more using the filter wrench. Take care if oil filter (3) may become deformed if excessively tightened. NOTE: Tightening torque: 20 to 24 N⋅m (2.0 to 2.4 kgf⋅m, 15 to 17 lbf⋅ft) 8. Remove oil filler cap (4). Refill the engine. NOTE: Refer to the recommended oil and grease chart on page 7-10 for the brand names of oils. 9. Check that oil level is between the upper and lower limit marks on the dipstick. Start the engine. 10. Check that no oil is leaking from the sealing joints. 11. Run the engine at slow idle for 5 minutes. Stop the engine. After 15 minute later, recheck the oil level. Add as needed. IMPORTANT: Do not re-use engine oil filter (3). Be sure to use only genuine engine oil filter (3). Failure to use genuine parts or replace oil filter (3), the engine may be damaged. 7-23 5 4 3 M1M0-00-003

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