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0712-0299ZX60USB-3 - Flannery Plant Hire

0712-0299ZX60USB-3 - Flannery Plant Hire

MOVE AND OPERATE MACHINE

MOVE AND OPERATE MACHINE SAFELY SAFETY • Always be aware that there is a potential danger around the machine while operating the machine. Take extra care not to run over bystanders. Confirm the location of bystanders before moving, swinging, or operating the machine. Always keep the travel alarm and horn in working condition (if equipped). Before starting to move or operate the machine, sound the travel alarm and horn to alert bystanders. Use a signal person when moving, swinging, or operating the machine in congested areas. Locate the signal person so that the operator can always witness the signal person. Coordinate the meanings of all safety signs, hand signals and marks before starting the machine. Appoint a person who is responsible to make a signal and/or guidance. Never allow any persons or obstacles to enter the machine operation areas. Use appropriate illuminations. Check that all lights are operable before operating the machine. If any faulty illumination is present, immediately repair it. S-6 SA-1291

OPERATE ONLY FROM OPERATOR'S SEAT SAFETY • Inappropriate engine starting procedures may cause the machine to runaway, possibly resulting in serious injury or death. Start the engine only when seated in the operator's seat. NEVER start the engine while standing on the tracks or on ground. Do not start engine by shorting across starter terminals. A hazardous situation may be created and/or possible damage to the machine may result. Before starting the engine, confirm that all control levers are in neutral. Before starting the engine, confirm the safety around the machine and sound the horn to alert bystanders. JUMP STARTING • Failure to follow correct jump starting procedures could result in a battery explosion or a runaway machine. If the engine must be jump started, be sure to follow the instructions shown in the “OPERATING THE EN- GINE” chapter. The operator must be seated in the operator’s seat so that the machine will be under control when the engine starts. Jump starting is a two-person operation. Never use a frozen battery. Failure to follow correct jump starting procedures could result in a battery explosion or a runaway machine. KEEP RIDERS OFF MACHINE • Riders on machine are subject to injury such as being struck by foreign objects and being thrown off the machine. Riders also obstruct the operator’s view, resulting in the machine being operated in an unsafe manner. Only allow the operator is allowed on the machine. Keep riders off. S-7 SA-444 SA-032 SA-1292

  • Page 1 and 2: URL:http://www.hitachi-c-m.com This
  • Page 3: INDEX MACHINE NUMBERS SAFETY SAFETY
  • Page 6 and 7: SWING MOTOR TYPE: MFG. NO.: HYDRAUL
  • Page 8 and 9: Starting the Engine in Cold Weather
  • Page 10 and 11: MEMO CONTENTS .....................
  • Page 12 and 13: FOLLOW SAFETY INSTRUCTIONS SAFETY
  • Page 14 and 15: TIDY UP INSIDE OPERATOR’S SPACE S
  • Page 18 and 19: PRECAUTIONS FOR OPERATIONS SAFETY
  • Page 20 and 21: PROTECT AGAINST FALLING STONES AND
  • Page 22 and 23: SAFETY • Traveling down a slope i
  • Page 24 and 25: AVOID INJURY FROM BACK-OVER AND SWI
  • Page 26 and 27: AVOID TIPPING SAFETY DO NOT ATTEMPT
  • Page 28 and 29: PRECAUTIONS FOR LIGHTNING SAFETY
  • Page 30 and 31: SAFETY TRANSPORTING SAFETY • The
  • Page 32 and 33: SAFETY • Disconnect battery groun
  • Page 34 and 35: STORE ATTACHMENTS SAFELY SAFETY •
  • Page 36 and 37: PREVENT FIRES Check for Oil Leaks:
  • Page 38 and 39: EVACUATING IN CASE OF FIRE SAFETY
  • Page 40 and 41: REMOVE PAINT BEFORE WELDING OR HEAT
  • Page 42 and 43: SAFETY SIGNS All safety signs and t
  • Page 44 and 45: SAFETY SIGNS SS4604981 SS-1832 SS44
  • Page 46 and 47: (2Way Multi Lever Equipped Machines
  • Page 48 and 49: PEDALS, LEVERS AND MONITOR PANEL 1-
  • Page 50 and 51: KEY SWITCH 1- OFF (Engine OFF) 2- O
  • Page 52 and 53: OPERATOR’S STATION System Failure
  • Page 54 and 55: LIQUID CRYSTAL DISPLAY (LCD), DISPL
  • Page 56 and 57: OPERATOR’S STATION • Set Time C
  • Page 58 and 59: AIR CONDITIONER OPERATION 1- Contro
  • Page 60 and 61: TIPS FOR AIR CONDITIONER USAGE OPER
  • Page 62 and 63: AM/FM RADIO OPERATION OPERATOR’S
  • Page 64 and 65: OPERATOR’S STATION Clock Setting
  • Page 66 and 67:

    ADJUSTING OPERATOR’S SEAT Seat Fo

  • Page 68 and 69:

    SEAT BELT OPERATOR’S STATION WARN

  • Page 70 and 71:

    MEMO BREAK-IN .....................

  • Page 72 and 73:

    STARTING THE ENGINE OPERATING THE E

  • Page 74 and 75:

    OPERATING THE ENGINE CHECK MACHINE

  • Page 76 and 77:

    STOPPING THE ENGINE Stop the engine

  • Page 78 and 79:

    • Pivot Turn Steer the machine by

  • Page 80 and 81:

    TRAVELING ON SOFT GROUND DRIVING TH

  • Page 82 and 83:

    DRIVING IN WATER OR ON SOFT GROUND

  • Page 84 and 85:

    MEMO DRIVING THE MACHINE ..........

  • Page 86 and 87:

    CONTROL LEVER (H-PATTERN: HITACHI E

  • Page 88 and 89:

    BOOM-SWING PEDAL OPERATING THE MACH

  • Page 90 and 91:

    BLADE LEVER OPERATING THE MACHINE U

  • Page 92 and 93:

    PILOT CONTROL SHUT-OFF LEVER OPERAT

  • Page 94 and 95:

    AUTO-IDLE CONTROL OPERATING THE MAC

  • Page 96 and 97:

    GRADING OPERATION OPERATING THE MAC

  • Page 98 and 99:

    BOOM CYLINDER MAY HIT BLADE OPERATI

  • Page 100 and 101:

    USING RUBBER CRAWLER OPERATING THE

  • Page 102 and 103:

    PIPING FOR BREAKER AND CRUSHER (OPT

  • Page 104 and 105:

    OPERATING THE MACHINE 3. Do not ope

  • Page 106 and 107:

    OPERATING THE MACHINE 10. Do not op

  • Page 108 and 109:

    OPERATING THE MACHINE • When crus

  • Page 110 and 111:

    OPERATING THE MACHINE EMERGENCY BOO

  • Page 112 and 113:

    MEMO OPERATING THE MACHINE ........

  • Page 114 and 115:

    LOADING TRANSPORTING WARNING: • A

  • Page 116 and 117:

    UNLOADING TRANSPORTING WARNING: •

  • Page 118 and 119:

    MEMO TRANSPORTING .................

  • Page 120 and 121:

    PROCEDURES IMPORTANT: Never adjust

  • Page 122 and 123:

    OPENING/CLOSING ENGINE ACCESS COVER

  • Page 124 and 125:

    ACCESS COVERS MAINTENANCE WARNING:

  • Page 126 and 127:

    PERIODIC REPLACEMENT OF PARTS MAINT

  • Page 128 and 129:

    E. FUEL SYSTEM (See Page 7-41) MAIN

  • Page 130 and 131:

    MAINTENANCE THE BRAND NAMES OF RECO

  • Page 132 and 133:

    Gear Oil Manufacturer Air Temp Gear

  • Page 134 and 135:

    (3) Boom foot (4) Arm cylinder rod

  • Page 136 and 137:

    Bucket and Link Pins --- every 100

  • Page 138 and 139:

    Swing Internal Gear --- every 500 h

  • Page 140 and 141:

    B. ENGINE MAINTENANCE Engine Oil Le

  • Page 142 and 143:

    C. TRANSMISSION Travel Reduction Ge

  • Page 144 and 145:

    D. HYDRAULIC SYSTEM MAINTENANCE Ins

  • Page 146 and 147:

    Drain Hydraulic Oil Tank Sump --- e

  • Page 148 and 149:

    MAINTENANCE Bleed Air from Hydrauli

  • Page 150 and 151:

    Replace Full Flow Filter --- every

  • Page 152 and 153:

    MAINTENANCE 4. Rotate the hexagon s

  • Page 154 and 155:

    Lines Interval (Hours) Daily Flange

  • Page 156 and 157:

    • Flat Face O-ring Seal Fitting (

  • Page 158 and 159:

    NOTE: When disconnecting a coupler

  • Page 160 and 161:

    Check Water Separator --- daily Whe

  • Page 162 and 163:

    Check Fuel Hoses --- daily --- ever

  • Page 164 and 165:

    G. COOLING SYSTEM MAINTENANCE NOTE:

  • Page 166 and 167:

    MAINTENANCE Check and Adjust Fan Be

  • Page 168 and 169:

    Clean Radiator and Oil Cooler Core

  • Page 170 and 171:

    MAINTENANCE Electrolyte Level Check

  • Page 172 and 173:

    Replacing Fuses --- As required MAI

  • Page 174 and 175:

    MAINTENANCE 3. Clean shank (6) surf

  • Page 176 and 177:

    Adjust Track Sag (rubber crawler) a

  • Page 178 and 179:

    Replace Rubber Track --- As require

  • Page 180 and 181:

    Check Track Sag (steel crawler) ---

  • Page 182 and 183:

    MAINTENANCE Check and Replace Seat

  • Page 184 and 185:

    Clean and Replace Air Conditioner F

  • Page 186 and 187:

    Clean Cab Floor--- as necessary MAI

  • Page 188 and 189:

    MAINTENANCE Check Starter and Alter

  • Page 190 and 191:

    MAINTENANCE No. Descriptions Bolt D

  • Page 192 and 193:

    MAINTENANCE CHECK TILT MECHANISM FU

  • Page 194 and 195:

    MAINTENANCE IMPORTANT: The operatio

  • Page 196 and 197:

    MAINTENANCE 5. Securely install the

  • Page 198 and 199:

    MEMO CONSUMABLE PARTS LIST ........

  • Page 200 and 201:

    MAINTENANCE UNDER SPECIAL ENVIRONME

  • Page 202 and 203:

    STORAGE REMOVING THE MACHINE FROM S

  • Page 204 and 205:

    TROUBLESHOOTING ENGINE Problem Caus

  • Page 206 and 207:

    TROUBLESHOOTING ENGINE Problem Caus

  • Page 208 and 209:

    TROUBLESHOOTING ELECTRICAL SYSTEM P

  • Page 210 and 211:

    TROUBLESHOOTING MODE SELECTION Prob

  • Page 212 and 213:

    TROUBLESHOOTING HYDRAULIC SYSTEM Pr

  • Page 214 and 215:

    TROUBLESHOOTING HYDRAULIC SYSTEM Pr

  • Page 216 and 217:

    WORKING RANGE SPECIFICATION Model Z

  • Page 218 and 219:

    MEMO SPECIFICATIONS ...............

  • Page 220 and 221:

    MEMO REFERENCE ....................

  • Page 222 and 223:

    J Jump Starting ...................

  • Page 224:

    MEMO INDEX ........................

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