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0712-0299ZX60USB-3 - Flannery Plant Hire

0712-0299ZX60USB-3 - Flannery Plant Hire

TROUBLESHOOTING ENGINE

TROUBLESHOOTING ENGINE Problem Cause Solution Engine Not Developing Full Air filters plugged Replace filter elements. Power Fuel line restricted Repair or replace fuel line. Contaminated fuel Drain fuel tank and clean outlet screen. Refill. Fuel filters plugged Change filters. Plugged vent in fuel tank cap Clean or install new cap. Injection nozzles dirty or malfunctioning See your authorized dealer. Injection pump linkage adjustment See your authorized dealer. Wrong fuel Use correct fuel. Wrong oil Use correct oil. Turbocharger failure See your authorized dealer. Injection pump out of timing See your authorized dealer. Exhaust restriction Remove muffler and run engine. Engine is too hot or cold See below. Engine failure See your authorized dealer. Valve clearance Check and adjust valves. Intake or exhaust system leakage See your authorized dealer. Engine Overheats Low coolant level Thermostat Engine overloaded Radiator cap faulty Radiator core or oil cooler core plugged Radiator screen plugged Injection pump out of timing Fan damaged Air cleaner plugged Alternator and fan belt loose Pulley grooves worn Cooling system passages dirty Temperature gauge or sending unit 11-2 Add coolant. See your authorized dealer. Check hydraulic relief valves. Install new cap. Clean radiator and oil cooler. Clean screen. See your authorized dealer. Replace fan. Clean air cleaner. Tighten or install new belt. Replace pulleys. Flush cooling system. See your authorized dealer.

TROUBLESHOOTING ENGINE Problem Cause Solution Coolant Temperature Too Low Thermostat See your authorized dealer. Temperature gauge or sending unit See your authorized dealer. Low Engine Oil Pressure Engine Uses Too Much Oil Engine Uses Too Much Fuel Excessive Black or Gray Exhaust Smoke Engine oil pump or pump drive Low oil level Engine oil pressure regulation valve Plugged oil pump intake screen Plugged oil filter Oil leaks Oil diluted with fuel or coolant Engine temperature too high Wrong oil Wrong oil Oil leaks Engine temperature too high Plugged air cleaner Internal engine component wear Plugged or dirty air intake system Wrong fuel Fuel injection nozzles Injection pump out of time Wrong fuel Plugged or dirty air intake or exhaust system Injection pump out of timing Injection nozzles dirty or faulty Basic engine failures 11-3 See your authorized dealer. Add oil. See your authorized dealer. See your authorized dealer. Install a new oil filter. Check for leaks. See your authorized dealer. Check cooling system. Drain oil. Use correct oil. Drain oil. Use correct oil. Check engine oil drain plug. Check cooling system. Clean element or install new element. See your authorized dealer. Clean air intake system. Use correct fuel. See your authorized dealer. See your authorized dealer. Drain tank. Use correct fuel. Clean air intake and exhaust system. See your authorized dealer. See your authorized dealer. See your authorized dealer.

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