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0712-0299ZX60USB-3 - Flannery Plant Hire

0712-0299ZX60USB-3 - Flannery Plant Hire

J Jump Starting

J Jump Starting ......................................................S-7 K Keep Personnel Clear from Working Area ........S-15 Keep Riders off Machine .....................................S-7 Key Switch...........................................................1-4 L Lifting Machine with Crane ..................................6-5 Liquid Crystal Display (LCD), Display Selection Switch, and Set Switch.....1-8 Loading................................................................6-2 M MAINTENANCE ..................................................7-1 MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS................9-1 Maintenance Guide .............................................7-9 Maintenance Under Special Environmental Conditions .....................................................9-1 Miscellaneous....................................................7-55 Mode Selection..................................................11-8 Monitor Panel ......................................................1-5 Move and Operate Machine Safely .....................S-6 N Never Position Bucket Over Anyone .................S-15 Never Undercut a High Bank.............................S-16 O OPERATING THE ENGINE ................................3-1 OPERATING THE MACHINE .............................5-1 OPERATOR’S STATION.....................................1-2 Opening/Closing Cab Front Window.................1-19 Opening/Closing Engine Access Covers.............7-4 Opening/Closing Tank Covers ............................7-5 Operate Only from Operator’s Seat.....................S-7 Operate with Caution.........................................S-17 Operating Backhoe............................................5-11 Overheat Indicator ...............................................1-6 P Park Machine Safely..........................................S-19 Parking and Stopping on Slopes .........................4-7 Parking on Slopes ...............................................4-7 Pedals, Levers and Monitor Panel ......................1-2 Periodic Replacement of Parts............................7-8 Pilot Control Shut-Off Lever ................................5-8 Piping for Breaker and Crusher (Optional) ........5-18 Practice Safe Maintenance ...............................S-21 Precautions for After Operating the Machine ....5-24 Precautions for Blade Operation .........................5-7 Precautions for Handling Refrigerant ................S-31 Precautions for Installing Wide Bucket or Special Type Bucket....................................5-15 INDEX 14-2 Precautions for Lightning .................................. S-18 Precautions for Operations ................................. S-8 Precautions for Welding and Grinding .............. S-29 Preheat Indicator................................................. 1-7 Prepare Machine for Inspection/Maintenance .... 7-3 Prepare for Emergencies .................................... S-2 Prevent Battery Explosions............................... S-30 Prevent Burns ................................................... S-24 Prevent Fires..................................................... S-26 Prevent Parts from Flying ................................. S-23 Procedures.......................................................... 7-2 Protect Against Falling Stones and Debris ....... S-10 Protect Against Flying Debris............................ S-18 Protect Against Noise ......................................... S-3 Provide Signals for Jobs Involving Multiple Numbers of Machines ................... S-10 R REFERENCE.................................................... 13-1 Radio................................................................. 1-15 Raise One Track Using Boom and Arm.............. 4-4 Recognize Safety Information............................. S-1 Remove Paint Before Welding or Heating ........ S-30 Removing the Machine from Storage ............... 10-2 Replace Rubber Hoses Periodically ................. S-25 S SAFETY .............................................................. S-1 SAFETY SIGNS................................................ S-32 SPECIFICATION .............................................. 12-1 STORAGE......................................................... 10-1 Safety Transporting........................................... S-20 Seat Belt............................................................ 1-22 Securing the Machine to the Trailer for Transportation ......................................... 6-3 Shackle Bracket Usage..................................... 5-14 Shoe Types and Applications ........................... 12-3 Specifications.................................................... 12-1 Starting the Engine ............................................. 3-2 Starting the Engine in Cold Weather .................. 3-3 Stay Clear of Moving Parts ............................... S-23 Stopping the Engine............................................ 3-6 Store Attachments Safely ................................. S-24 Storing the Machine .......................................... 10-1 Support Machine Properly ................................ S-23 Switch Panel ....................................................... 1-4 System Failure Indicator ..................................... 1-6 T TRANSPORTING ............................................... 6-1 TROUBLESHOOTING The Brand Names of Recommended Oils and Lubricants ..................................... 7-12 Tidy Up Inside Operator’s Space........................ S-4 Tips for Air Conditioner Usage.......................... 1-14 Tool and Operator’s Manual Boxes .................. 1-20

Towing the Machine ............................................4-5 Trailer Loading/Unloading ...................................6-1 Transmission .....................................................7-24 Transporting by Road ..........................................6-1 Travel Levers and Pedals....................................4-1 Travel Mode Switch .............................................4-3 Traveling on Soft Ground ....................................4-4 U Understand Signal Words ...................................S-1 Unloading ............................................................6-4 Use Correct Fuels and Lubricants.......................7-1 Use Correct Track Shoe....................................5-13 Use Handholds and Steps...................................S-4 Using Booster Batteries.......................................3-5 Using Rubber Crawler .......................................5-16 W Warming Up Operation........................................5-9 Warming Up in Cold Weather..............................5-9 Warn Others of Service Work............................S-22 Wear Protective Clothing.....................................S-3 Working Range..................................................12-2 INDEX 14-3

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    URL:http://www.hitachi-c-m.com This

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    INDEX MACHINE NUMBERS SAFETY SAFETY

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    SWING MOTOR TYPE: MFG. NO.: HYDRAUL

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    Starting the Engine in Cold Weather

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    MEMO CONTENTS .....................

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    FOLLOW SAFETY INSTRUCTIONS SAFETY

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    TIDY UP INSIDE OPERATOR’S SPACE S

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    MOVE AND OPERATE MACHINE SAFELY SAF

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    PRECAUTIONS FOR OPERATIONS SAFETY

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    PROTECT AGAINST FALLING STONES AND

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    SAFETY • Traveling down a slope i

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    AVOID INJURY FROM BACK-OVER AND SWI

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    AVOID TIPPING SAFETY DO NOT ATTEMPT

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    PRECAUTIONS FOR LIGHTNING SAFETY

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    SAFETY TRANSPORTING SAFETY • The

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    SAFETY • Disconnect battery groun

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    STORE ATTACHMENTS SAFELY SAFETY •

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    PREVENT FIRES Check for Oil Leaks:

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    EVACUATING IN CASE OF FIRE SAFETY

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    REMOVE PAINT BEFORE WELDING OR HEAT

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    SAFETY SIGNS All safety signs and t

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    SAFETY SIGNS SS4604981 SS-1832 SS44

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    (2Way Multi Lever Equipped Machines

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    PEDALS, LEVERS AND MONITOR PANEL 1-

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    KEY SWITCH 1- OFF (Engine OFF) 2- O

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    OPERATOR’S STATION System Failure

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    LIQUID CRYSTAL DISPLAY (LCD), DISPL

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    OPERATOR’S STATION • Set Time C

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    AIR CONDITIONER OPERATION 1- Contro

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    TIPS FOR AIR CONDITIONER USAGE OPER

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    AM/FM RADIO OPERATION OPERATOR’S

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    OPERATOR’S STATION Clock Setting

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    ADJUSTING OPERATOR’S SEAT Seat Fo

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    SEAT BELT OPERATOR’S STATION WARN

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    MEMO BREAK-IN .....................

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    STARTING THE ENGINE OPERATING THE E

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    OPERATING THE ENGINE CHECK MACHINE

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    STOPPING THE ENGINE Stop the engine

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    • Pivot Turn Steer the machine by

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    TRAVELING ON SOFT GROUND DRIVING TH

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    DRIVING IN WATER OR ON SOFT GROUND

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    MEMO DRIVING THE MACHINE ..........

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    CONTROL LEVER (H-PATTERN: HITACHI E

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    BOOM-SWING PEDAL OPERATING THE MACH

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    BLADE LEVER OPERATING THE MACHINE U

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    PILOT CONTROL SHUT-OFF LEVER OPERAT

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    AUTO-IDLE CONTROL OPERATING THE MAC

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    GRADING OPERATION OPERATING THE MAC

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    BOOM CYLINDER MAY HIT BLADE OPERATI

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    USING RUBBER CRAWLER OPERATING THE

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    PIPING FOR BREAKER AND CRUSHER (OPT

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    OPERATING THE MACHINE 3. Do not ope

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    OPERATING THE MACHINE 10. Do not op

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    OPERATING THE MACHINE • When crus

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    OPERATING THE MACHINE EMERGENCY BOO

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    MEMO OPERATING THE MACHINE ........

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    LOADING TRANSPORTING WARNING: • A

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    UNLOADING TRANSPORTING WARNING: •

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    MEMO TRANSPORTING .................

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    PROCEDURES IMPORTANT: Never adjust

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    OPENING/CLOSING ENGINE ACCESS COVER

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    ACCESS COVERS MAINTENANCE WARNING:

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    PERIODIC REPLACEMENT OF PARTS MAINT

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    E. FUEL SYSTEM (See Page 7-41) MAIN

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    MAINTENANCE THE BRAND NAMES OF RECO

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    Gear Oil Manufacturer Air Temp Gear

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    (3) Boom foot (4) Arm cylinder rod

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    Bucket and Link Pins --- every 100

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    Swing Internal Gear --- every 500 h

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    B. ENGINE MAINTENANCE Engine Oil Le

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    C. TRANSMISSION Travel Reduction Ge

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    D. HYDRAULIC SYSTEM MAINTENANCE Ins

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    Drain Hydraulic Oil Tank Sump --- e

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    MAINTENANCE Bleed Air from Hydrauli

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    Replace Full Flow Filter --- every

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    MAINTENANCE 4. Rotate the hexagon s

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    Lines Interval (Hours) Daily Flange

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    • Flat Face O-ring Seal Fitting (

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    NOTE: When disconnecting a coupler

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    Check Water Separator --- daily Whe

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    Check Fuel Hoses --- daily --- ever

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    G. COOLING SYSTEM MAINTENANCE NOTE:

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    MAINTENANCE Check and Adjust Fan Be

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    Clean Radiator and Oil Cooler Core

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    MAINTENANCE Electrolyte Level Check

  • Page 172 and 173: Replacing Fuses --- As required MAI
  • Page 174 and 175: MAINTENANCE 3. Clean shank (6) surf
  • Page 176 and 177: Adjust Track Sag (rubber crawler) a
  • Page 178 and 179: Replace Rubber Track --- As require
  • Page 180 and 181: Check Track Sag (steel crawler) ---
  • Page 182 and 183: MAINTENANCE Check and Replace Seat
  • Page 184 and 185: Clean and Replace Air Conditioner F
  • Page 186 and 187: Clean Cab Floor--- as necessary MAI
  • Page 188 and 189: MAINTENANCE Check Starter and Alter
  • Page 190 and 191: MAINTENANCE No. Descriptions Bolt D
  • Page 192 and 193: MAINTENANCE CHECK TILT MECHANISM FU
  • Page 194 and 195: MAINTENANCE IMPORTANT: The operatio
  • Page 196 and 197: MAINTENANCE 5. Securely install the
  • Page 198 and 199: MEMO CONSUMABLE PARTS LIST ........
  • Page 200 and 201: MAINTENANCE UNDER SPECIAL ENVIRONME
  • Page 202 and 203: STORAGE REMOVING THE MACHINE FROM S
  • Page 204 and 205: TROUBLESHOOTING ENGINE Problem Caus
  • Page 206 and 207: TROUBLESHOOTING ENGINE Problem Caus
  • Page 208 and 209: TROUBLESHOOTING ELECTRICAL SYSTEM P
  • Page 210 and 211: TROUBLESHOOTING MODE SELECTION Prob
  • Page 212 and 213: TROUBLESHOOTING HYDRAULIC SYSTEM Pr
  • Page 214 and 215: TROUBLESHOOTING HYDRAULIC SYSTEM Pr
  • Page 216 and 217: WORKING RANGE SPECIFICATION Model Z
  • Page 218 and 219: MEMO SPECIFICATIONS ...............
  • Page 220 and 221: MEMO REFERENCE ....................
  • Page 224: MEMO INDEX ........................
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