Sewec Ozon Product Catalogue v1.4

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Sewec Ozon GmbH
Product Catalogue

Company
We, SEWEC OZON GmbH are a German manufacturer, specialised in the
production and international sales of high quality and reliable ozone
generation plants, as well as ozone systems for almost every ozone
application.
Our company is in 79664 Wehr, Baden- Württemberg, Germany near the
borders to France and Switzerland.
Based on more than 35 years of experience, we develop and produce ozone
generation systems with production capacities from 2 gO3/h up to 20
kgO3/h per unit, produced from air or technical oxygen.
Our product portfolio also includes all system components required for
complete ozone systems. With our comprehensive technical know-how for the
most diverse ozone applications, we advise and support our customers
worldwide
Our competent service is characterised
by high professional qualification
and flexibility.
Contact :
Sewec Ozon GmbH
79664 Wehr
Rossmat 2
Germany
Tel: +49 7762 80658-0,
Fax: +49 7762 80658-29
E-Mail: info@sewec-ozon.de
Web: www.sewec-ozon.de
2

Applications
Swimming Pool Water
Drinking Water
Exhaust Air Treatment
Cooling Water Treatment
Beverage Industry
Waste Water Treatment
Pilot Systems
Container Systems
3

Content
Company .................................................................................................................. 2
Applications .............................................................................................................. 3
Vacuum Type Ozone Generators ............................................................................... 6
Series K-VAC ........................................................................................................... 7
Series M-VAC ........................................................................................................... 7
Series G-VAC ........................................................................................................... 8
Oxygen Type Ozone Generators.............................................................................. 10
Series K-PSA ...........................................................................................................11
Series M-PSA ..........................................................................................................11
Series G-PSA...........................................................................................................12
TITAN 1…20 kgO3/hr ............................................................................................. 14
Compressed Air Ozone Generators ......................................................................... 19
Series M-PRESS .......................................................................................................20
Series G-PRESS .......................................................................................................20
Ozone-UV-Plants .................................................................................................... 21
Series: UVANDO SPA/POOL(X) ..................................................................................21
Series: UVANDO 1-5 ................................................................................................23
Compact Ozone System .......................................................................................... 25
Series: RINO ...........................................................................................................25
Series: COSY ..........................................................................................................27
Ozone Injection Systems ........................................................................................ 29
Series: OIS .............................................................................................................29
Static Mixer ............................................................................................................ 30
Series MIX ..............................................................................................................30
Automatic vent valve .............................................................................................. 32
Series: VENT ...........................................................................................................32
Ozone destructor .................................................................................................... 34
Series: AKF .............................................................................................................34
Series: KAT .............................................................................................................36
Series: THERM ........................................................................................................38
Ozone Monitor ........................................................................................................ 40
Series: MESS O3 .....................................................................................................40
Ozone Gas Monitor ................................................................................................. 42
Series: DETECT .......................................................................................................42
Maintenance service ............................................................................................... 44
Reference ............................................................................................................... 45
4

Cooling water treatment ...........................................................................................45
Exhaust air treatment ..............................................................................................46
Waste water treatment .............................................................................................47
Beverage water .......................................................................................................48
Drinking water treatment .........................................................................................49
Swimming pool water treatment ................................................................................50
Water treatment ......................................................................................................51
5

Vacuum Type Ozone Generators
Series VAC
Ozone is the most powerful oxidant and disinfectant which can be safely used in multiple
applications.
SEWEC ozone generators, series VAC are vacuum operated for safety, efficiency and ease of
operation.
All systems are equipped with an automatic operated desiccant air dryer for effective
dehumidification of feed air even under rough ambient conditions.
They are equipped and manufactured in accordance with DIN19627 and EN1278.
6

General features:
Compact robust construction
Fully equipped with all required system components
Designed and manufactured for long-life span
Multiple monitoring and safety
Technology:
Electrical control includes PLC with text display
Ozone module of stainless steel 316Ti, water-cooled
High-voltage electrodes with integrated fuses
Resin-embedded power transformer
Ozone production control:
Manual adjustment and automatic control
versus signal 4-20mA
Series K-VAC
K02-
VAC
K03-
VAC
K06-
VAC
K10-
VAC
K15-
VAC
K25-
VAC
Capacity (gO3/hr) 2 3 6 10 15 25
Ozone conc. (gO3/m³) 15 15 20 20 20 20
Feed gas Air Air Air Air Air Air
Cooling media Air Air Air Air Wasser Wasser
Gas flow(m³/hr) 0,13 0,2 0,3 0,5 0,75 1,25
Desiccant air dryer inbuilt inbuilt inbuilt inbuilt inbuilt inbuilt
Power consumption
(kW)
0,04 0,06 0,12 0,20 0,27 0,45
Power supply)* (V, Hz)
230,1- 230,1- 230,1- 230,1- 230,1- 230,1-
ph,50/60 ph,50/60 ph,50/60 ph,50/60 ph,50/60 ph,50/60
Dimensions WxDxH 500x250 500x250 760x300 800x300 800x400 800x400
mm)
x700 x700 x760 x1000 x1200 x1200
Conformity CE CE CE CE CE CE
Series M-VAC
M37-VAC M50-VAC M70-VAC
Capacity (gO3/hr) 37 50 70
Ozone conc. (gO3/m³) 20 20 20
Feed gas Air Air Air
Cooling media Water Water Water
Gas flow(m³/hr) 1,85 2,5 3,5
Desiccant air dryer inbuilt inbuilt inbuilt
Power consumption
(kW)
0,67 0,9 1,26
Power supply)* (V, 230V,1-ph,50/60 230V,1-ph,50/60 3x 400V,3-ph,50/60
Hz)
Dimensions WxDxH 800x500x1800 800x500x1800 800x600x2000
(mm)
Conformity CE CE CE
)*Automatic ozone production control by inbuilt frequency converter, 3x 400V,3-ph,50/60Hz
Model name M…-VACF
Technical changes are subject without prior notice
7

Vacuum Type Ozone Generators
Series G-VAC
Multi-circuit ozone generator
Model G1500-VAC2K, 1200+300 gO3/h
Ozone is the most powerful oxidant and disinfectant which can be safely used in multiple
applications.
SEWEC ozone generators, series G-VAC are vacuum operated for safety, efficiency and ease
of operation. They are available from 100 to > 3500 grams O3/hr.
All systems are equipped with an automatic operated desiccant air dryer for effective
dehumidification of feed air even under rough ambient conditions.
They are equipped and manufactured in accordance with DIN19627 and EN1278.
8

General features:
Compact robust construction
Fully equipped with all required system
components
Designed and manufactured for long-life span
Multiple monitoring and safety devices
Technology:
Electrical control includes PLC with alpha numeric
display or touch panel for operating the ozone
generator and display of operating parameters
Ozone modules of stainless steel 316Ti
High-voltage electrodes with integrated fuse
system
Resin-embedded power transformers
Ozone production control:
Manual setting and automatic control versus
control signal 4-20mA
G100-VAC … G3500-VAC
Capacity (gO3/hr) 100 … 3500
Gas flow(m³/hr) 5,0 … 175,0
Power consumption
ozone production (kW)
1,8 … 63,0
Dimensions WxDxH
1200x600x2000 … 8000x1200x2000
(mm)
Ozone conc. (gO3/m³) 20
Feed gas
Air
Cooling media
Water
Desiccant air dryer
inbuilt
Power supply)* (V, Hz)
3x 400V,3-ph,50/60Hz
Conformity
CE
Multi-circuit ozone generators and/or custom tailored design available on request.
9

Oxygen Type Ozone Generators
Series PSA
Ozone is the most powerful oxidant and disinfectant which can be safely used in multiple
applications.
SEWEC ozone generators, series K-PSA are for ozone production from oxygen at high ozone
concentration. They are equipped with all components and parts required for safety,
efficiency and ease of operation. The ozone generators are available at 6, 10 and 20 grams
O3/hr.
All systems are equipped with an in-build automatic operated oxygen concentrator for
providing oxygen gas at 90-93% purity as feed gas.
SEWEC ozone generators are equipped and manufactured in accordance with DIN19627 and
EN1278.
Figure shows: K20-PSAKF
10

Technology:
Electrical control includes PLC with
text display
Ozone module of stainless steel 316Ti
High-voltage electrodes with
integrated fuses
Resin-embedded power transformer
Ozone production control:
Manual adjustment by multiple-stepswitch
or various transformer
Automatic control versus control
signal 4-20mA)*
Series K-PSA
Features:
Modular system with comprehensive
monitoring of functions and operations
according DIN 19627 (German Standard
for ozone generators) and EN1278
- Designed for reliable operation at 100%
duty during 24 hrs/day on 365
days/year
- Highest possible operation safety due to
the use of serial components from
leading
European manufacurers
- Construction and materials designed for
highest availability and long life span
- Multi-circuit ozone generators available
- Easy access to all essential components
- Industrial standard
- Ease of operation
K06-PSA K10-PSA K20-PSA
Capacity (gO3/hr) 6 10 20
Ozone conc. (gO3/m³) 80 80 80
Process gas Oxygen Oxygen Oxygen
Cooling media Air Air Air
Gas flow(m³/hr) 0,08 0,12 0,25
PSA Oxygen concentrator inbuilt inbuilt inbuilt
Power consumption (kW) 0,1 0,16 0,3
Power supply)* (V, Hz) 230,1-ph,50/60 230,1-ph,50/60 230,1-ph,50/60
Dimensions WxDxH (mm) 800x400x1200 800x400x1200 800x400x1200
Conformity CE CE CE
Series M-PSA
M30-PSA M40-PSA M53-PSA M70-PSA
Capacity (gO3/hr) 30 40 53 70
Ozone conc. (gO3/m³) 133 133 133 133
Process gas Oxygen Oxygen Oxygen Oxygen
Cooling media Water Water Water Water
Gas flow (m³/hr) 0,23 0,30 0,40 0,53
PSA Axygen concentrator inbuilt inbuilt inbuilt inbuilt
Power consumption (kW) 0,33 0,44 0,58 0,77
Power supply)* (V, Hz) 230,1-ph,50/60 230,1-ph,50/60 230,1-ph,50/60 400,3-ph,50/60
Dimension WxDxH (mm) 800x400x1200 800x400x1200 800x500x1800 800x500x1800
Conformity CE CE CE CE
Technical changes are subject without prior notice
Options:
Inbuilt frequency inverter for automatic ozone production control
Inbuilt oilfree compressor
)* Automatic ozone production control by inbuilt frequency converter, power supply 3x
400V,3-ph,50/60Hz Model name: K…-PSAF
11

OXYGEN TYPE OZONE GENERATORS
Series G-PSA
Ozone generators of series G-PSA
are manufactured in accordance
with the DIN standard DIN19627.
They are designed and equipped for
fully automatic operation and are
consisting of all units and
components necessary for the
economic production of ozone from
oxygen.
All components are accommodated
in a painted steel cabinet
arrangement equipped with all
relevant safety and venting
devices.
Features:
- Modular system with comprehensive
monitoring of functions and operations
according DIN 19627 (German Standard
for ozone generators) and EN1278
- Designed for reliable operation at 100%
duty during 24 hrs/day on 365 days/year
- Highest possible operation safety due to
the use of serial components from leading
European manufacurers
- Construction and materials designed for
highest availability and long life span
- Multi-circuit ozone generators available
- Easy access to all essential components
- Industrial standard
- Ease of operation
12

G100-PSA G150-PSA G200-PSA G250-PSA
Capacity (gO3/hr) 100 150 200 250
Ozone concentr. (gO3/m³)
148 148 148
148
max.
Feed gas Oxygen Oxygen Oxygen Oxygen
Cooling media Water Water Water Water
Gas flow (m³/hr) 0,68 1,01 1,35 1,69
Oxygen concentrator
Inbuilt, PSA Inbuilt, PSA Inbuilt, PSA type Inbuilt, PSA
type type
type
Energy consumption (kW) 1,20 1,80 2,40 3,00
Electrical power supply (V, Hz) 400,3-ph,50/60 400,3-ph,50/60 400,3-ph,50/60 400,3-ph,50/60
Dimensions WxDxH (mm) 800x500x1800 800x500x1800 1200x600x2000 1200x600x2000
Conformity CE CE CE CE
G300-PSA G350-PSA G400-PSA G450-PSA
Capacity (gO3/hr) 300 350 400 450
Ozone concentr. (gO3/m³)
133 133 133
148
max.
Feed gas Oxygen Oxygen Oxygen Oxygen
Cooling media Water Water Water Water
Gas flow (m³/hr) 2,03 2,6 3,00 3,4
Oxygen concentrator
Inbuilt, PSA Inbuilt, PSA Inbuilt, PSA type Inbuilt, PSA
type type
type
Energy consumption (kW) 3,60 4,20 4,80 5,40
Electrical power supply (V, Hz) 400,3-ph,50/60 400,3-ph,50/60 400,3-ph,50/60 400,3-ph,50/60
Dimensions WxDxH (mm) 2000x600x2000 2000x600x2000 2000x600x2000 2400x600x2000
Conformity CE CE CE CE
G500-PSA G550-PSA G600-PSA
Capacity (gO3/hr) 500 550 600
Ozone concentr. (gO3/m³)
133 133
133
max.
Feed gas Oxygen Oxygen Oxygen
Cooling media Water Water Water
Gas flow (m³/hr) 3,8 4,2 4,5
Oxygen concentrator
Inbuilt, PSA Inbuilt, PSA Inbuilt, PSA type
type type
Energy consumption (kW) 6,00 6,60 7,20
Electrical power supply (V, Hz) 400,3-ph,50/60 400,3-ph,50/60 400,3-ph,50/60
Dimensions WxDxH (mm) 2800x600x2000 2800x600x2000 2800x600x2000
Conformity CE CE CE
Technical changes are subject without prior notice
13

TITAN 1…20 kgO3/hr
14

General:
TITAN ozone generators are compact units for ozone production capacities from
1 to 20 kgO3/hr. All required parts and components are accommodated in a number of
enclosures arranged to one compact unit . The TITAN series are modular constructed, i.e. the
specified ozone generator capacity is achieved by a number of individual so-called ozone
generation modules each coming with a high-voltage transformer. The complete ozone
generator unit consists of ozone generator module(s), high-voltage transformer(s), one
frequency inverter as power supply unit (PSU), instrumentation and monitoring devices, as
well as electrical control including PLC Siemens S7-1200 with touch panel.
Ozone production
Ozone is produced from oxygen or air by means of electrical discharge, which is still known
and used as the most economical method for efficient ozone generation.
Feed gas – oxygen (LOX or from a PSA oxygen concentrator), or dry air adjusted to required
operation pressure and gas flow passes the ozone generator module(s) where ozone is
produced by applied high-voltage from the high-voltage transformer(s) and frequency
adjusted by the frequency inverter. The energy applied to discharge gaps splits O2 oxygen
molecules into Oo, or atomic oxygen. Atomic oxygen attaches to oxygen and forms threeatomic
ozone molecules.
Ozone generator module
Ozone generation is an exothermal process. Hence the ozone generation modules are watercooled
for efficient heat transfer. For optimum heat transfer they are of vertical design, which
offers three significant advantages:
1. Optimized cooling for stable ozone production
2. Space saving construction
3. ease of maintenance
Each TITAN ozone generation module consists of one tubular type heat-exchanger of
stainless steel, carefully welded, pickled and passivated for high resistance against corrosive
cooling water. Dielectric tubes of borosilicate glass are placed inside the ground electrodes in
a manner that avoids mechanical stresses. The metallic high-voltage electrodes are coaxially
placed inside the glass dielectrics. The high-voltage electrodes are equipped with integrated
fuses. So it is ensured that in case of a glass break only the appropriated electrode is
affected, while the remaining electrodes keep further in operation.
15

The advanced technology of double gap discharge system ensures efficient and stable ozone
generation. After entering the ozone generation module the feed gas is equally distributed to
all inbuilt high-voltage electrodes. After leaving the electrode tube the gas passes the first
discharge gap by flowing upwards. Then the ozone/gas mixture leaves the tubular glass
dielectric and passes the second discharge gap before the ozone/gas mixture leaves the
ozone module. This constructional feature allows very narrow discharge gaps, which finally
results in optimum conditions for efficient ozone production and heat transfer.
Electrical power supply unit
The power supply unit (PSU) for TITAN ozone generators is formed by a frequency inverter,
high-voltage transformer(s) and power supply equipment. By variation of frequency and
voltage the ozone production can be controlled manually or automatically versus an analogue
signal 4-20mA
High-tension transformers
To each ozone generator module, one high-voltage transformer is applied. Resin-embedded
high-voltage coils lead to high protection against environmental impacts. The high-voltage
transformer has an built-in temperature switch to avoid overheating. The input voltage of
400V can be transformed up to max. 11,5 kV.
Frequency inverter
SEWEC uses frequency inverters, which are serial products from a leading European
manufacturer. It is configurated and programmed to meet the requirements for efficient
power supply to the combination of high-tension transformers / ozone modules. Advanced
IGBT-technology guarantees fast and energy-efficient ozone production. The integrated PID
controller is applied for automatic production control.
Electrical power supply equipment
The electrical power supply unit (PSU) is completed by all components such as contactors,
thermal relays, relays, etc., necessary for fully automatic and reliable long-term operation of
the ozone generator.
16

Electrical control
TITAN ozone generator(s) are equipped with a Siemens PLC S7-1200 programmed for fully
automatic control and monitoring of the ozone generator unit. For operation of the ozone
generator unit a touch panel is installed, where all operating parameters are indicated.
Failure diagnosis is also included. Ethernet is provided for communication with remote main
control panel.
The modular design of TITAN ozone generators allow for individual on/off of each ozone
generator module. This features even allows to carry out service works on the ozone modules
while the ozone generator unit remains in operation at reduced ozone production..
Instrumentation and monitoring devices
TITAN ozone generators are equipped with all monitoring and indicating devices to meet all
requirements of DIN19627 and EN1278 as well as all European standards required for ozone
generators as following:
- dosing valves, isolating valves and check valves for the adjustment of feed gas and
cooling water flows
- pressure regulating valve for adjustment of required operating pressure
- mechanical pressure relief valve for protection of the ozone system against
overpressure
The following parameters are displayed and monitored:
- Operating pressure (min./max.)
- Gas flow (min.)
- Cooling water flow (min.)
- Cooling water temperature (max.)
- Electrical parameters (voltage, current, frequency)
- Ozone concentration (optional)
- Dew point (optional)
17

REDUNDANCY (optional)
The advanced modular technology of TITAN ozone generators allows to equip them for 100%
redundancy. This feature leads to a very cost-effective unique ozone generator unit with an
integrated standby unit.
Description
100% redundancy is achieved by
- Extending the basic ozone generator unit by one ozone generator module and highvoltage
transformer
- doubling electrical control, power supply unit (PSU) and all monitoring devices.
Example for a redundant 20 kg-ozone generator unit:
- Ten (10) individual ozone modules including 10 high-voltage transformers form the
nominal capacity of 20kg/hr
- one (1) additional ozone module (2,0 kg/hr) with high-voltage transformer forms
the integrated standby ozone generator module
- two (2) identical electrical controls incl. PLC (one primary, one standby)
- two (2) electrical power supply units (one primary, one standby)
- two (2) identical sets of monitoring and control devices (one primary, one standby)
This unique constructional feature allows to re-start the ozone generator after each kind of
failure without repair but within shortest period and to continue operation at full capacity.
Quality management
SEWEC ozone generators meet the requirements all relevant European standards including
EMC directives and EU conformity.
Core components like ozone generator module(s) - heart of SEWEC ozone generators – as
well as all hydraulics are fabricated and tested in accordance with the European directives for
pressure vessels.
Continuous quality control in accordance with SEWEC’s internal quality system is documented
accordingly and covers complete production process of the ozone generators - from the
procurement through completion of fabrication and testing.
18

Compressed Air Ozone Generators
Series PRESS
Ozone generators of series PRESS are operated with compressed as feed gas, which stands
for a stable feed air quality. From this results efficient and economic ozone production. The
ozone generators are characterized by highest reliability at 100% operation and ease of
operation.
They are equipped and manufactured in accordance with DIN19627 and EN1278.
General features:
Compact robust construction
Fully equipped with all required system components
Designed and manufactured for long-life span
Multiple monitoring and safety devices
Technology:
Electrical control includes PLC with text display
Ozone module of stainless steel 316Ti
High-voltage electrodes with integrated fuse system
Resin-embedded power transformer
Ozone production control:
Manual setting and automatic control versus control signal 4-20mA
19

Series M-PRESS
M30…M80-PRESS(F)
Capacity (gO3/hr) 30…80
Gas flow(m³/hr)
1,5…4,0
Power consumption (kW)
0,50…1,30
Ozone conc. (gO3/m³) 20
Feed gas
Pressed Air
Cooling media
Water
PSA air dryer
optional
Power supply)* (V, Hz) 3x400V, 3-ph, 50/60
Conformity
CE
Series G-PRESS
G100…G900-PRESS
Capacity (gO3/hr) 100…900
Gas flow(m³/hr)
5,0…45
Power consumption (kW)
1,5…13,5
Dimensions WxDxH (mm) 800x600x2000…2800x1200x2000
Ozone conc. (gO3/m³) 20
Feed gas
compressed air
Cooling media
water
PSA air dryer
optional
Power supply)* (V, Hz) 3x400V, 3-ph, 50/60
Conformity
CE
Multi-circuit ozone generators available
Customer tailored design on request
20

Ozone-UV-Plants
Series: UVANDO SPA/POOL(X)
21

For multiple water treatment processes the advanced oxidation process (AOP) has been proven
as the most effective method to meet high water quality standards. The unique series UVANDO
from SEWEC OZON combines both key technologies for this process - OZONE and UV.
Reactive ozone with its unbeatable oxidation power for water treatment in combination with UV
radiation leads to utmost satisfying results as it covers the entire spectrum of water contents!
UVANDO Features:
‣ Proven SEWEC OZON technology
‣ Self-sustaining operation
‣ Low installation cost
‣ Low energy consumption
‣ Long life span
‣ Easy to install and operate
‣ Easy to retrofit to existing water treatment plants
UVANDO technology:
‣ Vacuum type ozone generator,
‣ Automatic desiccant air dryer
‣ Ozone contact vessel of stainless steel with integrated UV reactor
‣ Low pressure UV lamp
‣ Bypass ozone injection system
‣ Monitoring and indication of each important operating parameter
‣ Electrical controls including PLC with text display
Beckenvolumen max.
Pool volume max.
Wasserdurchsatz
Water flow rate
Ozonproduktion
Ozone production
Energiebedarf
Energy consumption
Elektrischer Anschluss
Electrical power
supply
Abmessungen
Dimensions (WxDxH)
UVANDO-SPA UVANDO-POOL UVANDO-POOLX
84 m³
240,0 m³
144,0 m³
(Slip-stream, at circ. time
(Slip-stream, at circ. time
(Slip-stream, at circ. time 24hrs)
24hrs)
24hrs)
3,5 m³/h 6,0 m³/h 10,0 m³/h
3,5 gO3/h 6,0 gO3/h 10,0 gO3/h
1,0 kWh 1,2 kWh 1,4 kWh
50/60Hz
230V/1ph
50/60Hz
230V/1ph
50/60Hz
230V/1ph
600x800x1700mm 600x800x1700mm 600x800x1800mm
22

Ozone-UV-Plants
Series: UVANDO 1-5
For multiple water treatment
processes the advanced oxidation
process (AOP) has been proven as the
most effective method to meet high
water quality standards. The unique
series UVANDO from SEWEC OZON
combines both key technologies for
this process - OZONE and UV
radiation.Reactive ozone with its
unbeatable oxidation power for water
treatment in combination with UV
radiation leads to utmost satisfying
results as it covers the entire
spectrum of water contents
23

!
VANDO Features:
‣ Proven SEWEC OZON technology
‣ Self-sustaining operation
‣ Low installation cost
‣ Low energy consumption
‣ Long life span
‣ Easy to install and operate
‣ Easy to retrofit to existing water treatment plants
UVANDO technology:
‣ Electrical discharge ozone generator,
‣ Oxygen concentrator unit
‣ Ozone contact vessel of stainless steel
‣ UV reactor of stainless steel
‣ Low pressure UV unit
‣ Bypass ozone injection system
‣ Monitoring and indication of each important operating
parameter
‣ Electrical controls including PLC with text display
Beckenvolumen
Pool volume
Wasserdurchsatz
Water flow rate
Ozonproduktion
Ozone production
Energiebedarf
Energy consumption
Abmessungen
Dimensions (WxDxH)
Elektr: Anschluss
Elect. power supply
UVANDO 1 UVANDO 1X UVANDO 2 UVANDO 2X UVANDO 3 UVANDO 3X UVANDO 4X UVANDO 4XL
312 m³ 432 m³ 624,0 m³ 864,0 m³ 936,0 m³ 1296,0 m³ 1728,0 m³ 1920,0 m³
13 m³/h 18 m³/h 26,0 m³/h 36,0 m³/h 39,0 m³/h 54,0 m³/h 72,0 m³/h 80,0 m³/h
13 gO3/h 18 gO3/h 26,0 gO3/h 36,0 gO3/h 39,0 gO3/h 54,0 gO3/h 72,0 gO3/h 80,0 gO3/h
1,5 kWh 2,0 kWh 3,0 kWh 4,0 kWh 4,5 kWh 6,0 kWh 8,0 kWh 8,9 kWh
600x800x
1900mm
230V/1ph
50/60Hz
800x800x
1900mm
230V/1ph
50/60Hz
1200x800x
1900mm
400V/3ph
50/60Hz
1600x800x
1900mm
400V/3ph
50/60Hz
1800x800x
1900mm
400V/3ph
50/60Hz
2400x800x
1900mm
400V/3ph
50/60Hz
3200x800x
1900mm
400V/3ph
50/60Hz
3200x800x
1900mm
400V/3ph
50/60Hz
24

Compact Ozone System
Series: RINO
The SEWEC OZON Compact Skid systems are designed and built to efficiently produce ozone
from oxygen at high ozone concentrations.
All components required for fully automatic operation of the ozone generation system are
built into a compact housing.
25

RINO features:
‣ Proven SEWEC OZON technology
‣ Self-sufficient operation
‣ Low installation costs
‣ Plug and Play
‣ Low energy consumption
‣ Long lifetime
‣ Simple operation
‣ Easy retrofitting into existing systems
RINO technology:
‣ Ozone generator
‣ PSA oxygen system incl. compressed air
supply
‣ Stainless steel contact tank
‣ Bypass ozone injection system
‣ Monitoring and display of all important
operating parameters
‣ Electrical control including SPS with
operating and text display
‣ Integrated ozone gas measuring device for
automated control
Integrated ozone gas detector
Kundenspezifische Ausführungen auf Anfrage
verfügbar.
Technische Änderungen vorbehalten
Available as:
PSA Oxygen Type: The oxygen gas required for this purpose is supplied in a purity of up to
95% by means of a built-in PSA oxygen concentrator or is supplied externally.
VAC Vacuum Type: Ozone generation systems of the VAC model series are operated under
negative pressure, which means maximum operational safety with efficient and economical
ozone production and simple operation at the same time.
Options:
• Gas warning device
• Ozone monitoring device
• Stainless steel execution
• Inbuilt frequency inverter for automatic ozone production control
• Inbuilt oilfree compressor
• Automatic ozone production control by inbuilt frequency converter (power supply 3x 400V,3-
ph,50/60Hz)
26

Compact Ozone Systems
Series: COSY
Compact ozone system:
SEWEC ozone systems of the COSY series can be used for numerous water treatment
processes.
The ozone plants of the COSY series are designed
for fully automatic operation and can be easily
integrated into an existing water treatment system
in terms of hydraulics and control technology.
Features:
- Proven SEWEC OZON technology
- Autonomous operation
- Low installation costs
- Low energy consumption
- Long lifetime
- Simple operation
- Simple integration into existing systems
Technology:
- Ozone generator with built-in air dryer
- Contact tank made of PVC-U
- Bypass ozone injection system
- Electrical control including SPS
Consisting of all necessary components:
Ozone generator
Ozone generation module in vertical design, aircooled
version, consisting of a tubular heat
exchanger made of stainless steel.
Air dryer
Air drying plant, hot air regenerated, fully automatic
operation, for the removal of moisture from the
process air, the drying plant consists of two
alternating drying cells and all other necessary
components for fully automatic operation. The
electrical control is carried out by a PLC.
27

Ozone injection system
For bypass injection of ozone gas into water at a system pressure of max. 1.5 bar. consisting
of:
- Booster pump
- ozone injector
- Ozone gas valve
- Siphon
Contact tank
Material: PVC-U
Volume: 45 litres
Contact time: ~1min
incl. automatic vent valve
Residual ozone destructors
for a effective removal of ozone in the exhaust gas
from the contact tank filled with highly effective
special activated carbon.
Technical data:
Type: negative pressure, air-cooled
Ozone output: 2 or 4 gO3/h
Ozone concentration: 20.0 gO3/Nm³
Gas flow rate: max. 0.2 Nm³/h
Water flow rate: max. 2.5Nm³/h
Ozone selection: On/Off
Cooling medium: Ambient air
Process gas: Air
Conformity: CE
Housing colour: RAL7035
Ambient conditions: max. 30°C, max. 60% rh
Electrical connection: 1.0 kVA, 230V, 1-ph; 50/60 Hz,
Connections:
- Water inlet: DN25, PVC glued socket
- Water outlet: DN25, PVC glued sleeve
Dimensions:
(LxWxH): 600x600x1800 mm
Weight: 100Kg
Options:
- Ozone gas warning device for room air monitoring.
- Customised versions on request.
28

Ozone Injection Systems
Series: OIS
The ozone injection systems of series OIS are compact skid-mounted units.
They are available in several capacities and materials for all ozone applications, which require
effective injection of ozone into the water to be treated.
Dimension and capacity of pump, ventury injector and piping are individually selected to
meet the requirements of ozone generator capacity, pressure of water treatment system.
29

Static Mixer
Series MIX
30

Applications:
Dissolving of gases in liquids:
• Ozone in water or waste water
• Oxygen in drinking water
• Oxygen in waste water
• etc.
• Mixing of liquids:
• Neutralization by acids or alkaline
• Precipitants and flocculants
• etc.
• Mixing of gases:
• Cooling down fumes by means of fresh air
• etc.
•
•
Assembly
Inline assembly between two flange joints.
Dosing point for the media to be mixed with the mainflow approx. 200...1000 mm prior to
the static-mixer inlet.
After static-mixer outlet a mixing way of >500mm is recommended.
Insertion length:
DN32…DN100: 160 mm
DN125…DN1000: DN x 1,5
Modell/Model
Nominal
Durchmesser
diameter
Durchfluss
Flow
capacity
(m³/h)
Anschlüsse
Connections
PVC
Anschlüsse
Connections
Stainless
steel
Kunststoff
Plastic
MIX32
MIX40
32
40
5
8
DN32 PN10
DN40 PN10
DN32 PN10
DN40 PN10
MIX50 50 13 DN50 PN10 DN50 PN10
MIX65 65 22 DN65 PN10 DN65 PN10
MIX80 80 33 DN80 PN10 DN80 PN10
MIX100 100 50 DN100 PN10 DN100 PN10
MIX125 125 80 DN125 PN10 DN125 PN10 PVC-U
MIX150 150 115 DN150 PN10 DN150 PN10
MIX200 200 200 DN200 PN10 DN200 PN10
MIX250 250 320 DN250 PN6 DN250 PN10
MIX300 300 460 DN300 PN6 DN300 PN10
MIX350 350 623 DN350 PN6 DN350 PN10
MIX400 400 815 DN400 PN6 DN400 PN10
MIX500 500 1270 - DN500 PN10 -
MIX600 600 1830 - DN600 PN10 -
MIX700 700 2500 - DN700 PN10 -
MIX800 800 3240 - DN800 PN10 -
MIX1000 1000 5090 - DN1000 PN10 -
MIX600 600 1830 - DN600 PN10 -
MIX700 700 2500 - DN700 PN10 -
MIX800 800 3240 - DN800 PN10 -
MIX1000 1000 5090 - DN1000 PN10 -
Edelstahl
Stainless steel
Edelstahl/Losflanschen aus
Aluminium beschichtet
Stainless steel/Lapped
flanges Aluminium coated
Edelstahl
Stainless steel
31

Automatic vent valve
Series: VENT
Description:
A float opens or closes the valve nozzle, dependent on the water level.
After a short transcient period the valve keeps gas flow and water level constantly.
32

Assembly
‣ Assembly of VENT to the vessel or wall by means of a pipe clamp Ø 140mm
for PVC type, 129mm for stainless steel type.
‣ Water level is determined by mounting position of i.e. at the middle of valve
body.
Gas outlet is marked with „Aus“.
‣ “
AUS
Watererniveau
Zum Restozonvernichter
Technische Daten / Technical data:
PVC
Edelstahl/Stainless steel
Modell/model : VENT50-PVC VENT50-VA
Werkstoff /Material: PVC - U 1.4571 (AISI 316Ti)
Gasdurchsatz / Gas flow 50 Nm³/h 50 Nm³/h
max. :
Betriebsdruck / Op.pressure 4 bar 6 bar
max. :
Betriebstemperatur max. : 40°C 40°C
Abmessungen / Dimension
Gaseintritt/gas inlet
Verschr./Union PVC; DN20 Verschr./Union ¾“ VA
(oben/top) :
Gasaustritt/gas outlet Verschr./UnionPVC; DN20 Verschr./Union ¾“ VA
(oben/top) :
Wasser/Water
(unten/bottom) :
Verschr./Union PVC; DN20 Verschr./Union ¾“ VA
33

Ozone destructor
Series: AKF
Activated carbon type
AKF100/AKF150
AKF600
34

Assembly AKF015
Wall-mounting by means of tube clamps (dia.110mm)
Leakage water outlet must be connected to a water trap (see sketch below)
Assembly AKF035
Wall-mounting by means of tube clamps (dia.160mm)
Leakage water outlet must be connected to a water trap (see sketch below)
Assembly AKF100 and AKF150
Wall-mounting by means of provided fixing angles.
Leakage water outlet must be connected to a water trap (see sketch below)
Assembly AKF600
Floor-mounting.
Leakage water outlet shall be connected to a floor drain
Maintenance:
Under normal operating conditions the ozone destructor is almost maintenance free.
Once per year the activated carbon shall be checked.
Activated carbon shall be replaced or consumed carbon shall be replaced if the pressure drop
increases or ozone gas is not destroyed sufficiently.
CAUTION!
The activated carbon filter is exclusive for ozonized air, however never for ozonized oxygen gas.
(Fire hazard!)
Ozone filters for air flow rates up to 30.000 m³/h available on request
Gasdurchsatz/Gas
flow
Druckverlust/
Pressure drop
Betriebstemperatur/
Operating temperature
Betriebsdruck/
Operating pressure
Nm3/
hr
AKF015 AKF035 AKF100 AKF150 AKF600
1,5 3,5 10 15 60
mbar 5 5 5 5 5
°C 5…40 5…40 5…40 5…40 5…40
Atmosphäris
ch
atmospheric
Atmosphäris
ch
atmospheric
Atmosphäris
ch
atmospheric
Atmosphäris
ch
atmospheric
Atmosphäris
ch
atmospheric
Füllmaterial/Filling
material
Aktivkohle
A-carbon
Aktivkohle
A-carbon
Aktivkohle
A-carbon
Aktivkohle
A-carbon
Aktivkohle
A-carbon
Durchmesser/diamet
er
mm 110 160 225 315 600
Gesamthöhe /
total height
mm 750 760 1100 1100 1650
Gewicht/weight kg 6 8 30 41 110
Gaseintritt/gas inlet DN 15 15 32 32 65
Gasaustritt/gas outlet DN 15 25 32 50 65
Wasserablauf /
Water drain
DN 15 15 32 32 20
35

OZONE CATALYST
Series: KAT
Rahmenmontage mit Absauggebläse
und Schaumabscheider
36

Description:
The ozone destructor is for effective removal of ozone from air
or oxygen suitable for ozone concentrations of >200 g/Nm³.
The catalytic removal process is done by highly effective
catalytic material that is filled into a thermal-isolated cylinder of
stainless steel. To avoid formation of condensate water it is
equipped with heater controlled by a digital temperature
controller and temperature sensor.
Assembly:
The thermal-catalytic ozone destructor is for wall-mounting
Water from condensation or leakage shall be drained preferably
into a water trap.
The unit shall be electrically connected in accordanc with
electrical terminal connection plan.
In the outlet gas pipe no valve may be installed.
This pipe shall be installed in a way which secures that no
condensate water can accumulate to avoid
a) pressure increase and b) moisturing of catalytic material.
Maintenance:
The ozone destructor is maintenance free, if operated under
normal conditions. Once per year function, heater and catalytic
material shall be checked.
Wandmontage mit Absauggebläse
Technische Daten / Technical data:
Modell/Model: KAT04 KAT15 KAT30 KAT50 KAT70 KAT200
Gasdurchsatz
Gas flow:
Nm³/h 4 15 30 50 70 200
Druckverlust
Pressure drop:
mbar 5 5 5 5 5 20
Betriebstemperatur
Operating
°C 30..>100 30..>100 30..>100 30..>100 30..>100 30..>100
temperature:
Elektrische
Spannungsversorgung:
Electrical power
kVA/V/Hz 0,08/230/50 0,25/230/50 1,0/230/50 1,0/230/50 1,0/230/50 2,0/230/50
supply:
Betriebsdruck:
Operating pressure:
Atmosphärisch / atmospheric
Medium:
Media:
Ozonhaltige Luft bzw. Sauerstoff / ozone containing air or oxygen
Katalyt:
Kupfer-Mangan-Oxid / Copper-manganese-oxide
Abmessungen / Dimensions:
Durchmesser /
diameter:
mm 95 210 270 325 370 460
Höhe / height: mm 770 1100 1100 1100 1100 1100
Gewicht / weight: kg 6 24 35 45 58 75
Anschlüsse / Connections:
Gaseintritt/Gas inlet: DN 15 25 40 50 50 80
Gasaustritt/Gas outlet: DN 15 25 40 50 50 80
Entwässerung/Drain: G 3/8“ 3/4“ 1“ 1“ 1“ 1“
Technische Änderungen vorbehalten / Technical changes without prior notice
Höhere Gasdurchsätze bis >2000 m3/h auf Anfrage erhältlich / Higher gas flow capacities up
to >2000 m3/hr available on request
37

OZONE DESTRUCTOR
Series: THERM
Thermal type
Compact thermal ozone destructor
for effective removal of ozone from off-gas.
Unique integrated pre-heating zone for optimized energy utilization.
Custom-tailored units available.
38

Assembly THERM 8 and THERM 25
Wall-mounting by means of provided fixing
angles
Condensate or leakage water to be drained into a
water trap (see figure)
Assembly THERM 50 to 100
Floor-mounting
Condensate or leakage water to be drained into a
water trap (see figure)
Maintenance:
Under normal operating conditions the ozone
destructor is maintenance free.
Annual check of heaters and temperature
controller is sufficient.
THERM 8 THERM 25 THERM 50 THERM 100
Gasdurchsatz
Gas flow capacity
Nm3/hr 8 25 50 100
Druckverlust
Pressure drop
mbar <5 <5 <5 <5
Betriebstemperatur max.
Operating temperature max.
°C 350 350 350 350
Betriebsdruck
atmosphärisch
bar
Operating pressure
atmospheric
Installierte Heizleistung
Installed heater capacity
kW 1 3 6 12
Elektrische Zuleitung
Electrical power supply
V, Hz 230, 50/60 400, 50/60 400, 50/60 400, 50/60
Abmessungen/Dimensions
Durchmesser/Diameter mm 280 360 500 800
Gesamthöhe/Total height mm 1000 1300 1800 1800
Anschlüsse/Connections
Gaseintritt/Gas inlet DN 25 40 50 65
Gasaustritt/Gas outlet DN 25 40 50 65
1
39

Ozone Monitor
Series: MESS O3
40

Specification:
For on-site mounting with protected wall
case, ABS plastics
Dimensions 151x125x60 mm
Protection class IP 65
LCD Display with 3,5 digit
Ease of operation
Calibration function
Screwed cable glands
Standard Signal outlet 0/4- 20 mA
potential separated
Option:
measuring water monitoring
Scope of supply:
Flow assembly, cable, O3-sensor,
electrolyte, sample water flow sensor
41

Ozone Gas Monitor
Series: DETECT
42

Multi-Channel Gas Monitor
Ozone: Measuring range: 0-2 ppm bzw 0-10ppm
Chlorine: Measuring range: 0-5 ppm
Oxygen: Measuring range: 0-25 % vol.
Specification
- Protection Type IP 65
- LCD Display
- Easy Operation
- Prepared screwed cable glands
- Cable 10m
- Alarm contact potential free
- Wall mounting
- Enclosure of ABS plastics
- Flash light and buzzer for optical and
acoustic alarm (option)
4 Analogue outputs 4-20 mA
(shown in red below)
43

Maintenance service
The SEWEC OZON GmbH maintenance service according to DGUV 103-001 (ZH 1/474).
Advantages:
• Increase in operational safety
• Reduction of operating costs with simultaneous increase in efficiency
• Control and optimisation of the setting parameters by the manufacturer
• Preventive maintenance instead of repair
• Plannable low maintenance costs
• Proof of compliance with DGUV 103-001 regulations
Interval:
• 1 per year
Maintenance contract:
• Optional
Contents
• Visual inspection of all components for
o contamination
o settings
o Damage
• Cleaning of the system components
• Functional check of all components
o air dryer
o Ozone generator
o Injection system
o Vent valve
o Residual ozone destroyer
o Gas detector
• Exchange of wear parts
• Adjustment and readjustment of
system parameters to optimise the process
• Checking the safety devices
• Measurement of the ozone content
• Documentation and preparation of a comprehensive maintenance report
44

Reference
Cooling water treatment
Projekt / Project
Kunde/Client
Leistung /
Capacity
(gO3/hr)
Typ / Type
Luft
O2
Jahr/Year
Cooling water treatment
TITAN-OXY 3
Industrie park
InfraLeuna
3,0 kgO3/h3 OXY 2022/2023
45

Reference
Exhaust air treatment
Projekt / Project
Kunde/Client
Leistung /
Capacity
(gO3/hr)
Typ / Type
Luft
O2
Jahr/Year
Exhaust air treatment
in recycling plant
36,000 m³/h
Eberhard Recycling AG
Schweiz
2x250gO3/hr PRESS 2013
Eberhard Recycling AG Switzerland, Exhaust air
deodorisation
Ozone plants for the deodorisation of exhaust
air from a hazardous waste recycling plant,
equipped for dust-polluted environments
46

Reference
Waste water treatment
Projekt / Project
Kunde/Client
Leistung /
Capacity
(gO3/hr)
Typ / Type
Luft
O2
Jahr/Year
Austia+India
Container 1: CSB reduction
Container 2: H2O2-AOP
VATECH WABAG
2x50gO3/hr
PSA Oxygen
Concentrator
in-build
2016
VA Tech WABAG Vienna;
Pilot plant for waste water treatment
Advanced Oxidation Process,
O3+H2O2
VA Tech WABAG Vienna; 47
Pilot plant for waste water treatment
CSB reduction with Ozone

Reference
Beverage water
Projekt / Project
Kunde/Client
Leistung /
Capacity
(gO3/hr)
Typ / Type
Luft
O2
Jahr/Year
Mineral water Pepsi
Tanta Egypt
Veolia 320g/h PSA 2016
48

Veolia Germany, beverage bottling plant Ozone plant for the disinfection of mineral water
Reference
Drinking water treatment
Projekt / Project
Kunde/Client
Leistung /
Capacity
(gO3/hr)
Typ / Type
Luft
O2
Jahr/Year
WTP Guangdong/China
TITAN-OXY
7,5 kgO3/hr
- PSA 2019
49

Scope of delivery: Ozone generator, ozone injection system, cooling water unit, PSA
Oxygen concentrator, air treatment unit, residual ozone destroyer, gas detector
Reference
Swimming pool water treatment
Projekt / Project
Kunde/Client
Leistung /
Capacity
(gO3/hr)
Typ / Type
Luft
O2
Jahr/Year
Wan Chai Schwimmbad
Hong Kong
Jardine
Engineering
3x 325 VAC 2015
Scope of delivery: Ozone systems for the treatment of swimming water including ozone
injection systems and residual ozone destruction
50

Reference
Water treatment
Projekt / Project
Kunde/Client
Leistung /
Capacity
(gO3/hr)
Typ / Type
Luft
O2
Jahr/Year
Zoo de Beauval, Saint Aignan,
France
Hippo basin
G1000-VAC
1000 gO3/hr
Vacuum type - 2016
Scope of delivery: ozone generator, ozone injection system, residual ozone
destroyer, gas warning device Contact :
51

52

Sewec Ozon GmbH
79664 Wehr
Rossmat 2
Germany
Tel: +49 7762 80658-0,
Fax: +49 7762 80658-29
E-Mail: info@sewec-ozon.de
Web: www.sewec-ozon.de
State:05/2023
53