![Street Series Intercooler Kit [INTK5002 : -BL] Instructions](https://img.yumpu.com/68423757/1/500x640/street-series-intercooler-kit-intk5002-bl-instructions.jpg)
Street Series Intercooler Kit [INTK5002 : -BL] Instructions
Transform your PDFs into Flipbooks and boost your revenue!
Leverage SEO-optimized Flipbooks, powerful backlinks, and multimedia content to professionally showcase your products and significantly increase your reach.
PRO <strong>Series</strong><br />
<strong>Intercooler</strong> <strong>Kit</strong><br />
Ford ranger raptor P703 / RA 2022-<br />
<strong>INTK5002</strong><br />
FENIXCOOLING.CO.NZ<br />
[NZ] 0800 757 333<br />
@FENIXRADIATORS
INSTALLATION MANUAL<br />
IMPORTANT<br />
Please read this manual in it’s entirety before proceeding with the installation of the intercooler kit. This Fenix<br />
Pro <strong>Series</strong> <strong>Intercooler</strong> kit is only designed for the vehicles outlined below and may require modifications If your<br />
setup differs from factory.<br />
COMPATIBILITY<br />
• 2022- Ford Ranger Raptor P703 / RA 3.0L 6cyl turbo petrol.<br />
KIT FEATURES<br />
• Dyno tested to decrease IAT’s up to 20°C.<br />
• Increased capacity of 37.5% [<strong>Intercooler</strong>].<br />
• Bar & plate construction with temperature efficient inner fin design.<br />
• Dual 50mm inlet & 63mm outlet.<br />
• CNC fixtures for factory fit of OEM BOV, air temperature sensor & air recirculation pipe.<br />
<strong>INTK5002</strong><br />
Professional installation is recommended. Removal of the factory intercooler shroud is required.<br />
FENIXCOOLING.CO.NZ<br />
[NZ] 0800 757 333<br />
@FENIXRADIATORS
PARTS LIST<br />
Ensure all parts listed below are accounted for prior to commencing installation. Fenix is not liable for any<br />
damage to your vehicle due to incorrect installation, neglect or in-proper use. Fenix recommends that a mechanic<br />
or trained professional install Fenix Performance products.<br />
[A] <strong>Street</strong> Pro <strong>Series</strong><br />
<strong>Intercooler</strong> - x1<br />
[B-1] Alloy<br />
<strong>Intercooler</strong> Pipe - x1<br />
[B-2] Alloy<br />
<strong>Intercooler</strong> Pipe - x1<br />
[B-3] Alloy<br />
<strong>Intercooler</strong> Pipe - x1<br />
[B-4] Alloy<br />
<strong>Intercooler</strong> Pipe - x1<br />
[B-5] Alloy<br />
<strong>Intercooler</strong> Pipe - x1<br />
[B-6] Alloy<br />
<strong>Intercooler</strong> Pipe - x1<br />
[C-1] Silicone Joiner<br />
63mm - x2<br />
[C-2] Silicone Joiner<br />
63mm > 70mm - x1<br />
[C-3] Silicone Joiner<br />
51mm - x4<br />
[D-1] Hose Clamp<br />
60mm > 80mm - x1<br />
[D-2] Hose Clamp<br />
50mm > 70mm - x5<br />
[D-3] Hose Clamp<br />
40mm > 60mm - x8<br />
[E] M6 x 10mm Bolt<br />
- x2<br />
[F] M6 Bolt x 15mm<br />
- x1<br />
[G] M6 Washer - x3<br />
FENIXCOOLING.CO.NZ<br />
[NZ] 0800 757 333<br />
@FENIXRADIATORS
STEP 1.<br />
INSTALLATION<br />
Disconnect the battery. Following this, remove the factory bash plate, intercooler and piping. For full<br />
instructions see your vehicles user manual or seek a professional.<br />
Fig. 1 Fig. 2<br />
STEP 2.<br />
Remove the rubber mounting bushes from the factory intercooler and transfer them to the Fenix Pro <strong>Series</strong><br />
<strong>Intercooler</strong> [A] - Fig 3. Following this, fit the Fenix Pro <strong>Series</strong> intercooler [A] into the factory location - Fig 4.<br />
Fig. 3<br />
Fig. 4<br />
Change the x2 front OEM intercooler shroud bolts to the included M6 x 10mm bolts [E] . Failure to change these bolts may cause<br />
damage to the Fenix Pro <strong>Series</strong> <strong>Intercooler</strong>. Note: This kit does not utilize the OEM rear intercooler shroud.<br />
STEP 3.<br />
Remove the OEM blow-off-valve [BOV] from the factory upper hot pipe located on the passenger side - Fig 5.<br />
Transfer the BOV to the alloy intercooler pipe [B-1] utilizing the OEM mounting studs - Fig 6.<br />
Fig. 5 Fig. 6<br />
FENIXCOOLING.CO.NZ<br />
[NZ] 0800 757 333<br />
@FENIXRADIATORS
STEP 4.<br />
INSTALLATION<br />
Install the upper intake alloy intercooler pipe [B-6] as pictured in Fig. 7 utilizing the silicone joiner [C-2] and hose<br />
clamps [D-1 / [D-2] to attach it to the throttle body. Following this, bolt the pipe to the block utilizing the OEM<br />
hardware and reconnect the OEM sensors as pictured in Fig. 8 utilizing the supplied hardware [F / G] .<br />
Fig. 7 Fig. 8<br />
We recommend you install the hose clamps loosely to ensure correct alignment throughout the system prior to a final tighten.<br />
STEP 5.<br />
Install the lower intake alloy intercooler pipe [B-4] utilizing the silicone joiners [C-1] and hose clamps [D-2] to attach<br />
to the Fenix Pro <strong>Series</strong> intercooler and upper intake pipe - Fig. 9 / 10.<br />
Fig. 9 Fig. 10<br />
STEP 6.<br />
Install the upper hot alloy intercooler pipe [B-5] located on the driver side - Fig. 11, utilizing the OEM rubber<br />
turbo outlet and clamp - Fig. 12.<br />
Fig. 11 Fig. 12<br />
FENIXCOOLING.CO.NZ<br />
[NZ] 0800 757 333<br />
@FENIXRADIATORS
INSTALLATION<br />
Following this, ensure the upper hot pipe is secured to the OEM mounting position utilizing the OEM<br />
hardware ] and the coolant lines are secured to the mounting brackets located on the pipe - Fig. 13.<br />
Fig. 13<br />
STEP 7.<br />
Attach the lower hot alloy intercooler pipe [B-2] to the upper hot alloy intercooler pipe [B-5] utilizing the silicone<br />
joiner [C-3] and hose clamps [D-3] as per Fig. 14. Following this, attach the lower hot pipe to the Fenix Pro <strong>Series</strong><br />
intercooler utilizing the joiner [C-3] and hose clamps [D-3] - Fig. 15.<br />
Fig. 14 Fig. 15<br />
STEP 8.<br />
Install the upper hot alloy intercooler pipe [B-1] located on the passenger side - Fig. 16, utilizing the OEM rubber<br />
turbo outlet and clamp - Fig. 12.<br />
Fig. 16 Fig. 17<br />
FENIXCOOLING.CO.NZ<br />
[NZ] 0800 757 333<br />
@FENIXRADIATORS
INSTALLATION<br />
Following this, ensure the upper hot pipe is secured to the OEM mounting position and the BOV is<br />
reconnected to the OEM return pipe - Fig. 18.<br />
Fig. 18<br />
STEP 9.<br />
Attach the lower hot alloy intercooler pipe [B-3] to the upper hot alloy intercooler pipe [B-1] utilizing the silicone<br />
joiner [C-3] and hose clamps [D-3] as per Fig. 14. Following this, attach the lower hot pipe to the Fenix Pro <strong>Series</strong><br />
intercooler utilizing the joiner [C-3] and hose clamps [D-3] - Fig. 15.<br />
Fig. 19 Fig. 20<br />
STEP 10.<br />
Re-connect the battery. Prior to driving, we recommend you start the vehicle and ensure there are no leaks<br />
from the intercooler system. Once the system has been tested for leaks, re-install the factory bash plate.<br />
Fig. 21 Fig. 22<br />
We highly recommend that a boost gauge is installed when making any modifications to a turbo vehicle. An unchecked increase<br />
in boost pressure can result in boost-spiking & engine damage.<br />
FENIXCOOLING.CO.NZ<br />
[NZ] 0800 757 333<br />
@FENIXRADIATORS
CONGRATULATIONS!<br />
YOU HAVE SUCCESSFULLY INSTALLED THE<br />
FENIX PRO SERIES INTERCOOLER KIT.<br />
FENIXCOOLING.CO.NZ<br />
[NZ] 0800 757 333<br />
@FENIXRADIATORS
NOTES<br />
FENIXCOOLING.CO.NZ<br />
[NZ] 0800 757 333<br />
@FENIXRADIATORS
#FENIXRADIATORS<br />
FENIXCOOLING.CO.NZ<br />
[NZ] 0800 757 333<br />
@FENIXRADIATORS
![Pro Series Oil Cooler Kit [OILK5002] Instructions](https://documents.yumpu.com/000/070/222/710/632fdc2c11b3e142f928c318026e8565957c589b/6c3743794e5547553357704c5a7462637379486649513d3d/463544564977532b783161394749794f67626c6464673d3d.jpg?AWSAccessKeyId=AKIAICNEWSPSEKTJ5M3Q&Expires=1750579380&Signature=ABcBHHD7lOccswFPvPWIftky56U%3D)
![INTK5004 Manual WEB [8P - FINAL]](https://documents.yumpu.com/000/069/672/723/d812d00a5c68c6ddafd2bfd15c0900b69c575b31/754959524a4d34657a45683944314b426857657155413d3d/63704b4b4e62776a6e524462734d6e462b79477862673d3d.jpg?AWSAccessKeyId=AKIAICNEWSPSEKTJ5M3Q&Expires=1750579380&Signature=caX0o4grcts8df%2BtnhEr2QDZHvA%3D)
![Pro Series Intercooler [INTK5003] Instructions](https://documents.yumpu.com/000/069/672/679/8178ce5c22d8f28b849fefca6cf34b23b537ff95/766d666165513853786e51797a6872754932755761673d3d/394e6245454a312f793644747a544f346b4c2b582b413d3d.jpg?AWSAccessKeyId=AKIAICNEWSPSEKTJ5M3Q&Expires=1750579380&Signature=67TF2gWoZAfY9tGETPw0r%2B3zCwA%3D)
![Pro Series Intercooler [INTK1202] Instructions](https://img.yumpu.com/68605564/1/184x260/pro-series-intercooler-intk1202-instructions.jpg?quality=85)
![Street Series Intercooler Kit [INTK7262 / INTK7262-BL] Instructions](https://documents.yumpu.com/000/065/755/335/229075cac7aa2e6ee128161760bc7f0ab4a1e149/6c557a474679315478554448572b6c38752f554541513d3d/47476f45595442342b48766e2f7a56582f68305441773d3d.jpg?AWSAccessKeyId=AKIAICNEWSPSEKTJ5M3Q&Expires=1750579380&Signature=9b0xzpDbERXFsf6hVkvujCqV%2FYs%3D)
![Street Series Intercooler Kit [INTK1022 / INTK1022-BL] Instructions](https://documents.yumpu.com/000/064/126/142/44e8bf4576e7043e7cdf85dd769a1dfc34ed0584/545867634d374c32416764434f393568786a37795a773d3d/784d484d65386643354f41336c7833575944504d50413d3d.jpg?AWSAccessKeyId=AKIAICNEWSPSEKTJ5M3Q&Expires=1750579380&Signature=SJG7ZFord5JtlzE4gu3bytgPQk8%3D)
Change language