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<strong>EN</strong> <strong>11</strong>/23<br />

Pioneering concepts<br />

for sustainable and<br />

economical battery cell<br />

production


Pioneering concepts for<br />

sustainable and economical<br />

battery cell production<br />

High-performance battery cells are a key prerequisite for the transition to sustainable mobility. To achieve this, it is essential<br />

to create a more energy-saving and resource-efficient production infrastructure for the cells. Researchers at the<br />

Fraunhofer Research Institution for Battery Cell Production FFB are now demonstrating ways in which the use of so-called<br />

»mini- and macro-environments« can reduce energy and operating costs in battery cell production, thereby creating high<br />

potential for competitive battery production in Germany and Europe. The findings are summarized in the newly published<br />

whitepaper »Energy-efficient and quality-oriented plant concepts for battery cell production«, which is now available.<br />

The momentum with which battery storage technology is developing<br />

as one of the most promising approaches to substituting fossil fuels<br />

is enormous. However, in order for battery cells to be manufactured<br />

more sustainably and economically in the long term, additional savings<br />

potential and efficiency strategies are required in the manufacturing<br />

process, without disregarding the standards of manufacturing<br />

environments. Currently, up to 50 percent of greenhouse gas emissions<br />

in Germany result from the electricity required for the production<br />

of battery cells, of which up to 43 percent of the energy demand<br />

is attributable to the manufacturing environment and the operation<br />

of clean and dry rooms. The whitepaper by the Münster researchers<br />

describes how economic and environmental savings potential can<br />

be achieved in battery cell production in the future with the help of<br />

various innovative environment concepts, and also shows the practical<br />

implementation of the concept at Fraunhofer FFB.<br />

Challenges in battery cell production<br />

In its field of application, the lithium-ion battery (LIB) is considered<br />

the most advanced variant: stationary energy storage systems, consumer<br />

electronics, but above all the electrification of mobility takes<br />

up the bulk of the expected total demand. It is the driver for the annually<br />

increasing demand for LIB in the gigawatt hour range.<br />

The growing demands on the sustainability and performance<br />

characteristics of the battery, such as higher energy density to increase<br />

the range of electric vehicles, also require new types of cell<br />

materials. However, with a view to smooth, high-quality and safe<br />

production of the battery cells, these place extensive demands on<br />

cleanliness and dryness. Clean and dry rooms, i.e. hermetically sealed<br />

rooms, meet these requirements. They have a dry room climate<br />

and thus very low humidity at a dew point of minus 60 degrees - the<br />

Concept of a Fraunhofer FFB plant pilot in U-arrangement as macro-environment:: The momentum with which battery storage<br />

technology is developing as one of the most promising approaches to substituting fossil fuels is enormous. However, in order for battery<br />

cells to be manufactured more sustainably and economically in the long term, additional savings potential and efficiency strategies are<br />

required in the manufacturing process, without disregarding the standards of manufacturing environments. Currently, up to 50 percent of<br />

greenhouse gas emissions in Germany result from the electricity required for the production of battery cells, of which up to 43 percent of<br />

the energy demand is attributable to the manufacturing environment and the operation of clean and dry rooms. The whitepaper by the<br />

Münster researchers describes .© Fraunhofer FFB<br />

www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />

page 2/31


temperature value at which condensation of the air humidity begins. To make it<br />

drier than in the desert, however, enormous amounts of energy are required to<br />

process the very dry air.<br />

Potential of new environment concepts in battery cell production<br />

For the manufacturing environment, Fraunhofer FFB is therefore developing,<br />

implementing and researching process- and machine-related enclosure concepts<br />

in production, which are intended to replace the energy-intensive clean<br />

and dry rooms in the future and represent significantly more cost-effective and<br />

sustainable alternatives.<br />

– »Mini environments are limited, separated manufacturing and transport units<br />

that encapsulate the value-adding process as well as the product. The use of<br />

mini-environments is still limited to laboratory or pilot scale.«<br />

– »Macro environments connect and combine limited, segregated<br />

manufacturing areas, which can include operations, logistics, also machine<br />

and manufacturing units.«<br />

Marius Heller, research associate in the »Assembly and Formation« research<br />

group at Fraunhofer FFB, says: »The use of ‚mini-environments‘ in battery cell<br />

production can improve crucial parameters. These include significantly lower<br />

operating and energy costs and the protection of employees from potentially<br />

harmful hazardous substances. For the industry, a switch to environment plant<br />

concepts in the future can bring about a turnaround to ecological and economical<br />

cell production in Europe.«<br />

Implementation and testing in the production lines of Fraunhofer FFB<br />

In the future, plant manufacturers will be required to design effective and efficient<br />

plant technology. In its flexible and adaptable factories, the »FFB PreFab«<br />

and »FFB Fab«, Fraunhofer FFB will establish a benchmark for quality-oriented<br />

and energy-efficient plant technology compared to the existing state of the art<br />

and thus make a significant contribution to the transfer of advanced solutions to<br />

the battery industry. To this end, among other things, the surrounding clean and<br />

dry rooms will be held in order to test and quantify the process and production<br />

technologies. At the same time, the testing of the environment concepts will be<br />

carried out step by step.<br />

Hasibe Turhan, research associate in the »Assembly and Formation« research<br />

group at Fraunhofer FFB: »We expect battery cell production to undergo<br />

a similar development to that which semiconductor production already underwent<br />

30 years ago: By encapsulating close to the process, targeted air flows can<br />

be realized and a high product quality can be achieved. Overall, the entire process<br />

environment will be optimized.«<br />

Based on market observations and industry discussions, Fraunhofer FFB expects<br />

the breakthrough for »mini-environments« from the pilot line scale to the<br />

series scale starting in 2027.The whitepaper »Energy-efficient and quality-oriented<br />

plant concepts for battery cell production« is now available for free download<br />

(in german only):<br />

November <strong>2023</strong><br />

Dear cleanroom professionals ,<br />

Contrary to many hopes at the<br />

beginning of the year, from an<br />

economic perspective, <strong>2023</strong> has so far<br />

unfortunately been characterised by<br />

stagnation and frustration rather than<br />

a motivated new beginning. However,<br />

30 per cent of investment capital in<br />

Germany has gone abroad, of which only<br />

25 per cent has remained in the EU.<br />

However, we should not be discouraged.<br />

Building on this, here are some interesting<br />

and also successful stories from the<br />

„cleanroom industry“:<br />

> Pioneering concepts for sustainable<br />

and economical battery cell production<br />

> New cleanroom laundry opened in<br />

Eindhoven<br />

> 20 years in the business for industrial<br />

parts cleaning – From „washing parts“<br />

to high-purity cleaning<br />

> Ilmac <strong>2023</strong> in Basel was a<br />

resounding success<br />

> Packing medical items safely,<br />

economically and sustainably<br />

> Innovative Space Optimization<br />

> Stainless Steel Trolley for<br />

Process Industry<br />

With kind regards<br />

Reinhold Schuster<br />

Fraunhofer-Einrichtung Forschungsfertigung Batteriezelle FFB<br />

D 48165 Münster<br />

www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />

page 3/31


On 28 September <strong>2023</strong>, CWS Cleanrooms officially opened its new cleanroom laundry<br />

in Eindhoven together with invited customers.<br />

New cleanroom laundry<br />

opened in Eindhoven<br />

CWS Cleanrooms is a full-service provider and leasing partner for<br />

cleanroom textiles and accessories. The company ensures that its<br />

customers always have sufficient quantities and sizes in the right<br />

place at the right time.<br />

Further expansion of Europe-wide laundry network<br />

The cleanroom market is growing sand with it the requirements for<br />

GMP Annex 1 compliant textile concepts and corresponding laundry<br />

capacities. For optimal supply, the company built a second cleanroom<br />

laundry in Eindhoven between 2022 and <strong>2023</strong>. With this investment<br />

for the growth of customers from the pharmaceutical, life<br />

sciences and semiconductor industries in the Benelux, the company<br />

built another state-of-the-art production facility with future-oriented<br />

technologies and successfully put it into operation in March.<br />

Since then, the site professionally decontaminates in a 2-shift model<br />

in ISO 5 class. The official opening now took place at the end of<br />

September.<br />

Successful opening event<br />

Together with invited customers, the opening of Eindhoven 2 was<br />

celebrated. In addition to interesting presentations, customers got<br />

an insight into the modern and energy-efficient facilities during<br />

tours through the laundry. Furthermore, the company presented its<br />

range of services as well as innovative and sustainable solutions.<br />

The customers on site were convinced: „We are happy for CWS<br />

Cleanrooms. This laundry is an important addition, also for us customers,“<br />

said a long-standing client. Likewise, Egbert Jan Schulenburg,<br />

Regional Manager Operations of Cleanrooms Eindhoven, was happy:<br />

„In a very short time, we have built another cleanroom laundry<br />

here with state-of-the-art equipment that meets the highest quality<br />

standards. Today we were able to celebrate this together with our<br />

customers. An important milestone for the company and the Eindhoven<br />

site.“<br />

“This expansion will significantly increase our production capacity,<br />

allowing us to better meet the growing demands of our customers.<br />

Our new laundry is not just a building; it is a symbol of our commitment<br />

to excellence and our determination to shape a healthier and<br />

safer tomorrow”, explained Markus Schad, CEO of CWS Cleanrooms.<br />

CWS Cleanrooms Deutschland GmbH & Co.KG<br />

Dreieich Plaza 1 A<br />

D 63303 Dreieich<br />

Telefon: +49 6103 3091290<br />

Telefax: +49 6103 309169<br />

eMail: cleanrooms.de@cws.com<br />

Internet: http://www.cws.com/reinraum<br />

www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />

page 4/31


Topping-out ceremony of the Fraunhofer Institute<br />

for Translational Medicine and Pharmacology ITMP<br />

The Fraunhofer Institute for Translational Medicine and Pharmacology ITMP today set an important milestone for the<br />

research landscape in Hesse with the ceremonial topping-out of its new building on the Niederrad campus of Goethe University<br />

Frankfurt. More than 100 high-ranking representatives of politics, industry and science as well as the trades involved<br />

attended the event, including Hesse‘s Minister President Boris Rhein. He emphasized the importance of the Fraunhofer<br />

ITMP for Hessen as a location for science and pharmaceuticals.<br />

„The Fraunhofer ITMP is an exemplary cooperation between science,<br />

business and politics. The Fraunhofer-Gesellschaft and Goethe<br />

University, the federal government and the state of Hesse have<br />

delivered a masterpiece for medical research with the new building.<br />

The commitment is exemplary of the close cooperation between the<br />

players from science, politics and business. On behalf of the entire<br />

state government, I would like to thank everyone who has contributed<br />

to the success of the project,“ said Hesse‘s Prime Minister Boris<br />

Rhein.<br />

The Fraunhofer ITMP is based on the LOEWE Center Translational<br />

Medicine and Pharmacology (TMP), which is funded by<br />

the state of Hesse. At its five sites in Frankfurt am Main, Hamburg,<br />

Göttingen, Penzberg/Munich and Berlin, innovative approaches<br />

to the early detection, diagnosis and therapy of diseases resulting<br />

from impaired immune system functions are being researched. In<br />

the planned new building, the Fraunhofer ITMP will dedicate itself<br />

to the transfer of medical findings into innovative therapies and<br />

drugs.<br />

Dr. Sandra Krey, Executive Vice President Finance and Controlling<br />

of the Fraunhofer-Gesellschaft, explained: „The health care<br />

industry is one of the main pillars of the German and European economy.<br />

As an application-oriented research organization with strong<br />

interdisciplinary operations, the Fraunhofer-Gesellschaft plays a<br />

central role here. Our goal is to make a significant contribution to<br />

the future security of society, technological sovereignty, resilience<br />

and - in particular - affordable health for all. The key to this lies in<br />

our so-called 4D strategy. This brings together the fields of drugs, de-<br />

vices, diagnostics and data, which have often been developed separately<br />

to date, so that Fraunhofer researchers can develop cost-intelligent<br />

system solutions for healthcare across disciplines. As one<br />

of the leading institutes, the Fraunhofer ITMP makes a significant<br />

contribution to this. The decentralized structure of the institute is<br />

an excellent basis for the establishment of local health care networks<br />

with industry throughout Germany. This interdisciplinary and international<br />

exchange is also reflected in the new building for which we<br />

are celebrating the topping-out ceremony today. In the future, the<br />

three main research areas of the institute will be worked on under<br />

one roof: Drug Discovery, Preclinical Research and Clinical Research.<br />

The open structure ensures open communication between<br />

the individual departments.“<br />

In his presentation, Prof. Gerd Geißlinger, Director of the Fraunhofer<br />

ITMP, emphasized the importance of translational research<br />

and highlighted the synergies that the new building will offer the institute:<br />

„Through the transdisciplinary health research made possible<br />

by the collaboration of physicians, engineers, scientists and data<br />

scientists within the Fraunhofer-Gesellschaft and at the Fraunhofer<br />

ITMP, on the one hand patients can quickly benefit from innovations,<br />

and on the other hand an important contribution will be made<br />

to cost-intelligent health care.“<br />

The researchers are scheduled to move into the new Fraunhofer<br />

ITMP building in the fourth quarter of 2024.<br />

Fraunhofer-Institut für Translationale Medizin und Pharmakologie ITMP<br />

D 60596 Frankfurt a. M.<br />

Fig. 1 (from left to right): Volker Bouffier, Member of the Fraunhofer ITMP Board of Trustees and former Prime Minister of Hesse,<br />

Ayse Asar, State Secretary at the Hessian Ministry of Science and the Arts, Boris Rhein, President of the State of Hesse,<br />

Prof. Gerd Geißlinger, Director of the Fraunhofer ITMP, Dr. Sandra Krey, Chief Financial Officer of the Fraunhofer-Gesellschaft,<br />

Prof. Frank Behrens, Deputy Director of the Fraunhofer ITMP. © Fotograf Jürgen Lecher/Fraunhofer ITMP<br />

www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />

page 5/31


Fraunhofer Business Area Cleaning at parts2clean from the very beginning (left: 2003, right: 2022) © Fraunhofer<br />

20 years in the business for industrial<br />

parts cleaning – From „washing parts“<br />

to high-purity cleaning<br />

You can´t make an omelet without breaking eggs – according to the saying, almost every manufacturing or processing company<br />

and institution is aware of the relevance of cleaning and the strong influence of contamination in process chains. In<br />

the world of the Fraunhofer Institutes, too, the question of cleaning processes and associated competences arose in the<br />

2000s. This was soon followed by the birth of the Fraunhofer Cleaning Alliance. This group is now celebrating its 20th anniversary.<br />

Up to now, a wide variety of Fraunhofer institutes and facilities have been developing cleaning processes for a broad<br />

range of industrial challenges, using innovative technologies. At parts2clean <strong>2023</strong> in Stuttgart, Germany, at the Fraunhofer<br />

joint booth no. D28, in hall 10 and during the expert forum will be present the newest cleaning technologies and services.<br />

This year, the Fraunhofer-Business Area Cleaning looks back on 20<br />

years of successful research and development in the field of industrial<br />

parts cleaning - an occasion for a review of highlights and achievements<br />

to date, but also to take a look at many current developments<br />

and research results and to look ahead to the future.<br />

None of the now 77 institutes and facilities of the Fraunhofer-<br />

Gesellschaft has dedicated itself exclusively to the industrial cleaning<br />

of surfaces, but there are many institutes that, due to their technological<br />

focus, inevitably have to deal with cleaning processes in<br />

order to be technologically successful.<br />

However, this technological competence has hardly any external<br />

visibility. This situation already existed in 2001, which is why Dr.<br />

Konrad Wissenbach from the Fraunhofer ILT started an internal<br />

Fraunhofer survey to find out who was actually involved in cleaning<br />

processes and who was interested in working together. This initial<br />

contact finally led to the founding of the Fraunhofer-Cleaning Alliance<br />

on December 5, 2002. The founding members were the Fraunhofer<br />

Institutes FEP, ICT, IGB, ILT, IPA, IPK, IST and IWS.<br />

The establishment of an administrative office at Fraunhofer IPK<br />

as a central point of contact for interested partners and customers<br />

of the member institutes and the launch of a dedicated website for<br />

the visibility of competences, laboratory opportunities and business<br />

areas were the basis for a successful start of this long-term cooperation.<br />

parts2clean and expert forum with bundled Fraunhofer<br />

competence from the very beginning<br />

A significant activity of the newly founded alliance in its very first<br />

year was the joint planning and successful start of the trade fair parts2clean<br />

in Friedrichshafen, Germany, which was launched in 2003.<br />

From the very beginning, today‘s Fraunhofer-Business Area Cleaning<br />

has been involved in the technical orientation of parts2clean,<br />

which has been able to successfully assert itself on the market and<br />

thus can also celebrate its 20th anniversary this year together with<br />

the current organizer – Deutsche Messe AG. In particular, the accompanying<br />

parts2clean expert forum has been the trade fair‘s visitor<br />

magnet from the very beginning. The expert forum is currently<br />

www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />

page 6/31


tive production would also require work in cleanrooms, but such assembly<br />

and cleaning processes are now required on a large scale for<br />

the safe functionality of many assemblies. Even sheet metal fabricators<br />

are increasingly delivering to end customers who demand cleanroom<br />

quality for the parts they supply. Although the term „washing<br />

parts“ still persists, today‘s cleaning processes increasingly have the<br />

character of precision surface finishing.<br />

To makes the right decisions for development strategies in the<br />

field of industrial parts cleaning, detailed knowledge of the market<br />

is an essential basis. This is why Fraunhofer-Business Area Cleaning<br />

conducts regular market surveys and publishes the results as a market<br />

study. After 2007 and 2012, the last survey was conducted in 2020<br />

in the middle of the market situation shaken by Corona. This made<br />

it possible to collect additional information on the resilience of the<br />

parts cleaning industry, which is valuable for strategic decisions.<br />

Underestimated knowledge - industrial parts cleaning<br />

20 years Fraunhofer Business Area Cleaning © Fraunhofer<br />

organized and moderated by the Fraunhofer-Business Area Cleaning<br />

together with the German Industrial Parts Cleaning Association<br />

“Fachverband industrielle Teilereinigung e.V. (FiT)”. Featuring<br />

three days of events and 58 lectures, it continues to form a stable<br />

backbone of parts2clean as the largest expert event in this field.<br />

Innovations and standardization with applied research<br />

The member institutes of the Fraunhofer-Business Area Cleaning<br />

have implemented and continue to implement innovative trends<br />

and developments in this cross-industry technology, thus often enabling<br />

the mastering of new industrial challenges. Some examples of<br />

this are uniform standards through the VDA19 series, high-resolution<br />

imaging detection of residual contamination, blasting processes<br />

with CO2 and lasers, AI-supported cleaning processes through to<br />

environmentally friendly cleaning media. Currently, a DIN standardization<br />

committee is also working on issues of standardization and<br />

assistance for the targeted processing of cleaning tasks.<br />

Around the year 2000, no one could have imagined that automo-<br />

The development of the Fraunhofer-Business Area Cleaning is seamlessly<br />

linked to the endeavor to impart knowledge in the field<br />

of industrial parts cleaning, an area that was still an underdeveloped<br />

area on the ground 20 years ago. In addition to several special<br />

seminars on sub-topics of industrial parts cleaning at the member<br />

institutes, a joint annual basic seminar has been held in Dresden,<br />

Germany, since 2009.<br />

Frank-Holm Rögner, current spokesperson of the Fraunhofer-<br />

Business Area Cleaning and a pioneer in this field, explains: „This<br />

three- or four-day series of events is an important element for knowledge<br />

transfer and has already received a lot of positive feedback.<br />

We have also been able to maintain the seminar as an online format<br />

during the corona period. However, it can only convey the basics of<br />

cleaning processes in a very condensed form. There has been a demand<br />

among us and many interested partners for more comprehensive<br />

training, because unfortunately professional training does not<br />

yet exist in this specialist area.“<br />

Intensive efforts by the Fraunhofer FEP in this direction resulted<br />

in the approval of the „CLOU“ project funded within the framework<br />

of the InnoVET competition after approximately eight years,<br />

on 01.02.2021.<br />

„Among other things, the concept of an extra-occupational training<br />

to become a ’Certified professional Specialist (m/f/d) for industrial<br />

Parts Cleaning‘ is now being developed and currently being tested<br />

together with the Sächsische Bildungsgesellschaft für Umweltschutz<br />

und Chemieberufe Dresden mbH (SGB). This is a milestone<br />

for this industry!“ continues Frank-Holm Rögner enthusiastically.<br />

The Fraunhofer Institutes FEP, IGB, IGCV, IPA, IPK, IPM, IST,<br />

IVV and IWS are currently members of the Fraunhofer-Business<br />

Area Cleaning. Since 2019 the administrative office is located at<br />

the Fraunhofer FEP in Dresden and continuously takes care of the<br />

ongoing development of the expert forum at parts2clean and other<br />

seminars and events for all partners who have a need and interest in<br />

knowledge and developments as well as technologies in the field of<br />

industrial parts cleaning.<br />

For individual challenges that require the development of a<br />

specific cleaning solution, the office connects the respective right<br />

contact person among the Fraunhofer Institutes and is available to<br />

companies and partners for everything starting with consulting and<br />

feasibility studies up to the development of customized solutions or<br />

machines.<br />

Fraunhofer-Institut für Organische Elektronik, Elektronenstrahl-<br />

und Plasmatechnik FEP<br />

D 01277 Dresden<br />

www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />

page 7/31


The cryogenic on-wafer prober at Fraunhofer IAF enables fully<br />

automatic characterizations of up to 25 whole 200-mm or<br />

300-mm wafers with devices for quantum computing<br />

and sensing. © Fraunhofer IAF<br />

KryoproPlus project successfully completed<br />

View into the main chamber with a 200-mm wafer in the center on the<br />

chuck which is moved under the probe card. The system is testing a<br />

wafer from the QUASAR project, in which researchers are developing<br />

single-electron transistors (SETs) based on silicon quantum wells to be<br />

used as a device for spin qubits. © Fraunhofer IAF<br />

Cryogenic on-wafer prober determines<br />

quality of qubit devices for quantum<br />

computing and quantum sensing<br />

Germany’s first cryogenic measuring setup for statistical quality measurement of qubit devices on whole 200- and 300-mm<br />

wafers has started operation at Fraunhofer IAF. The on-wafer prober can characterize devices based on semiconductor<br />

quantum dots and quantum wells as well as superconductors at measurement temperatures below 2 K. Fully automated<br />

operation will allow researchers to build up a quantitatively relevant database and advance the industrial production of<br />

high-quality devices for quantum computing and quantum sensing in Europe.<br />

With the newly set up cryogenic on-wafer prober, researchers at<br />

the Fraunhofer Institute for Applied Solid State Physics IAF aim to<br />

better understand the functioning of quantum devices based on semiconductor<br />

quantum dots and quantum wells as well as superconductors.<br />

The device can characterize wafers in industrial sizes (200<br />

mm and 300 mm) and high volumes (up to 25 wafers in a row) fully<br />

automatically at cryogenic temperatures below 2 K (271.15 C°).<br />

The data sets obtained significantly reduce the dependence on<br />

random hits, which is characteristic for single measurements. In this<br />

way, the increase in measurement capacities at the institute contributes<br />

to the development of reliable production of high-quality qubits<br />

that can be used in quantum computers and quantum sensors.<br />

The facility is the fifth of its kind worldwide, the second in Europe<br />

and the first in Germany. The German Federal Ministry of Education<br />

and Research (BMBF) funded the procurement and installation<br />

of the wafer prober as part of the project “KryoproPlus - Provision<br />

and Verification of a Cryogenic On-Wafer Prober.”<br />

Developing know-how for industrial qubit manufacturing<br />

“With the on-wafer prober we gain new and unique capabilities in<br />

cryogenic characterization nationwide,” emphasizes Prof. Dr. Rüdiger<br />

Quay, KryoproPlus project coordinator and acting institute director<br />

of Fraunhofer IAF. “With this system, we will support our partners<br />

from research and industry in establishing a European supply<br />

chain for materials and production processes for solid-state qubits.<br />

This allows us to make an important contribution to the technological<br />

sovereignty of Germany and Europe,” Quay adds.<br />

“The wafer prober provides us for the first time with statistically<br />

relevant data sets that we can use to systematically optimize and<br />

scale the production of qubit devices,” explains Nikola Komerički,<br />

who is supervising the KryoproPlus project as part of his doctorate<br />

on the characterization of quantum computing devices. Komerički<br />

coordinated the installation and commissioning of the system and is<br />

already performing the first measurements.<br />

“We want to better understand how to get good, homogeneous<br />

qubits to enable scaling and industrial production of qubits in Germany<br />

and Europe,” Komerički adds. “To do that, it is necessary to<br />

expand the qualitative view to include a quantitative, statistical perspective<br />

on device behavior.”<br />

Better data through automated measurement of whole<br />

200 mm and 300 mm wafers at temperatures below 2 K<br />

Qubits based on semiconductor quantum dots and quantum wells<br />

as well as superconductors operate at temperatures close to absolute<br />

www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />

page 8/31


zero (-273.15 °C). This minimizes ambient interference, activates superconductivity, and thus<br />

enables the formation and entanglement of qubits. Accordingly, it is essential for the testing,<br />

optimization and scaling of qubits that they are characterized at their operating temperature<br />

and that a statistically evaluable set of measurement data is collected.<br />

The cryogenic on-wafer prober closes this characterization gap. The automated measurement<br />

of entire 200 mm and 300 mm wafers at temperatures below 2 K with a short changing<br />

time increases the amount of available data. This data provides researchers and engineers<br />

with the necessary basis to make targeted improvements to qubit-formation devices<br />

and increase scalability.<br />

Characterization of qubit devices in the projects MATQu, QUASAR and QLSI<br />

With the full commissioning of the wafer prober, the project KryoproPlus has been completed.<br />

The first measurements of the facility are in the projects “MATQu - Materials for<br />

Quantum Computing,” “QUASAR - Semiconductor Quantum Processor with Shuttling-based<br />

Scalable Architecture” and “QLSI - Large Scale Quantum Integration with Silicon.”<br />

For MATQu, Komerički is characterizing and analyzing (niobium) Josephson junctions,<br />

which are devices for transmon qubits. For QUASAR and QLSI, characterizations of field-effect<br />

transistors (FETs) for single-electron transistors (SETs) based on silicon quantum wells<br />

and, subsequently, SETs that serve as devices for spin qubits are being performed.<br />

1 K cryostat with conducted lines for direct<br />

current and high-frequency measurements.<br />

© Fraunhofer IAF<br />

Fraunhofer-Institut für Angewandte<br />

Festkörperphysik IAF<br />

D 79108 Freiburg<br />

Cleanroom<br />

Solutions<br />

Mehr Sicherheit durch Erfahrung<br />

und Kompetenz<br />

Professionelle Qualifizierung von Reinräumen<br />

gemäß DIN <strong>EN</strong> ISO 14644, VDI 2083 und Annex 1:<br />

• Klassifizierung der Luftreinheit<br />

• Volumenstrombestimmung<br />

• Filterlecktest HEPA-Filter<br />

• Strömungsmessung & -visualisierung<br />

• Erholzeitmessungen<br />

• Messung von Temperatur, relativer<br />

Raumluftfeuchte und weiteren<br />

Raumparametern<br />

Unsere Experten unterstützen Sie beim Risikomanagement<br />

(ICH Q9/EU-GMP-Leitfaden) und<br />

der Projektabwicklung. Sprechen Sie uns an.<br />

Testo Industrial Services GmbH<br />

gmp@testotis.de l Tel.: +49 7661 90901-8000<br />

www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Ausgabe DE 05-<strong>2023</strong><br />

Seite 9/103<br />

www.testotis.de/reinraumqualifizierung


Acquisition transitions from an indirect to direct sales and service approach<br />

in the UK and Ireland.<br />

Particle Measuring Systems, Inc.<br />

Announces Acquisition of Environmental<br />

Monitoring Services Irl. Limited<br />

and EMS Particle Solutions Ltd<br />

Particle Measuring Systems, Inc. announces the acquisition of Environmental<br />

Monitoring Services Irl. Limited and EMS Particle Solutions<br />

Ltd, and their parent company (collectively EMS); established<br />

in 1988, and headquartered in Dublin, Ireland. EMS is a leader in the<br />

cleanroom industry, delivering complete cleanroom monitoring and<br />

control solutions and services to customers, and ensuring quality by<br />

design from inception to process control.<br />

Particle Measuring Systems, Inc. is the market leader in contamination<br />

monitoring and control for cleanrooms and aseptic manufacturing<br />

environments. The company combines best-in-class domain<br />

knowledge, technology, and service necessary to successfully meet<br />

regulatory requirements and improve product yields for customers<br />

in the life sciences, semiconductor, and electronics end markets.<br />

This acquisition aligns with Particle Measuring Systems’ strategy<br />

to be direct in every major geographical market as a means to best<br />

support and service customers with advanced contamination monitoring<br />

and control solutions. EMS has a strong, and long-established<br />

track record of success supporting both aseptic pharmaceutical and<br />

semiconductor customers in the UK and Ireland.<br />

Particle Measuring Systems, Inc. has partnered with EMS for<br />

almost thirty years as an exclusive sales and service channel for customers<br />

in these strategic territories. EMS’s knowledge of Particle<br />

Measuring Systems, Inc.’s business is expected to lead to a seamless<br />

integration experience for both customers and employees.<br />

“It has been gratifying to grow EMS over the last 30 years,” said<br />

Dave Nolan, Managing Director, EMS. “This is an exciting and natural<br />

next step for our organization and I’m looking forward to continuing<br />

as part of this great team.”<br />

“We are always looking for ways to provide our customers with better<br />

solutions while maintaining our strong growth trajectory and being<br />

recognized as an employer of choice by our employees.“, said interim<br />

Particle Measuring Systems, Inc. President, Mark Fleiner. “Acquiring<br />

EMS helps us achieve these goals while also preparing for continuity<br />

of service and solutions in this strategic geography.”<br />

Particle Measuring Systems Germany GmbH<br />

Im Tiefen See 45<br />

D 64293 Darmstadt<br />

Phone: +49 351 88963850<br />

email: PMSGermany@pmeasuring.com<br />

Internet: http://www.pmeasuring.de<br />

Mit uns wirksam Kosten sparen! WZB - mehr als nur Reinraum<br />

Dekontamination & Sterilisation<br />

Herstellung & Mietservice<br />

www.wzb-reinraum.de<br />

Am Beckerwald 31 · 66583 Spiesen-Elversberg · Telefon +49 6821.793<strong>11</strong>58<br />

www.reinraum.de Anzeige Reinraum-Online_quer_178x62 | www.cleanroom-online.com mm ohne Anschnitt<br />

NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />

page 10/31<br />

Freitag, 29. Oktober 2021 08:00:44


SÜDPACK Medica expands its production<br />

capacity under clean room conditions<br />

To meet the increasing demand for packaging solutions for sterile goods, SÜDPACK Medica AG is investing in the expansion<br />

of its site in the Orne region of France. At the groundbreaking ceremony for the plant in Coulmer on September 19, the<br />

company will lay an important foundation stone for the further consolidation of its status as a leading producer of pouchmaking<br />

material under ISO 7 clean room conditions.<br />

“The expansion of our production capacities will allow us to position<br />

ourselves even more strongly in the pharmaceutical sector in<br />

addition to the medical goods industry,” emphasizes Thomas Freis,<br />

Managing Director of SÜDPACK Medica. For more than 30 years,<br />

SÜDPACK Medica has been a proven partner to the healthcare industry.<br />

The company’s site in Coulmer primarily manufac-tures sterile<br />

barrier pouches, such as those used in packaging for implants.<br />

It also produces a wide range of reel material and lidding solutions<br />

made of film, Tyvek® and paper. In future, the plant will also focus<br />

on the production of header bags, especially for large-volume medical<br />

technology products that typ-ically undergo ETO sterilisation.<br />

Typical applications range from syringe nests and pipette boxes to<br />

surgical kits, wound-care products and surgical textiles.<br />

Consistent focus on customer and market requirements<br />

In recent years, the company has invested in flow pack and 3-sideseal<br />

pouch machines to meet the increased demand for films and<br />

pouch-making material that can be used at various points in the value<br />

chain, including in the pharmaceutical industry. These products<br />

are an optimal packaging concept for prod-ucts such as stoppers,<br />

filters or connectors. They are also ideal as simple media packaging<br />

and especially as transfer packaging.<br />

Thomas Freis believes that these transport and process packaging<br />

solutions, which are used to transport products between cleanrooms<br />

or to the point of use, harbor enormous market potential for<br />

SÜDPACK Medica: “The glass bottles, ampoules or syringes required<br />

for administering liquid parenterals such as infusions must be<br />

completely sterile before filling. By almost doubling our ISO 7-compliant<br />

clean room production facility as a result of the plant expansion,<br />

we will be an even more efficient supplier to the market – with<br />

high quality standards and an uncompromising promise of quality.”<br />

September 19, <strong>2023</strong> was the start date ...<br />

for what is currently the largest single project at SÜDPACK Medica.<br />

SÜDPACK Medica’s French site is certified to ISO 13485 (medical<br />

+ diagnostic) and 15378 (primary packaging – GMP), making it the<br />

ideal choice for the production of sterile barrier systems for medical<br />

technology and diagnostic applications, as well as primary packaging<br />

for pharmaceuticals.<br />

At the official groundbreaking ceremony, Carolin Grimbacher<br />

and Johannes Remmele, the shareholders of SÜDPACK, were joined<br />

by Erik Bouts, CEO of the SÜDPACK Group as well as Thomas Freis,<br />

Managing Director of SÜDPACK Medica AG and, last but not least,<br />

the head of the investment project, Frederic Covasso, and plant manager<br />

Samuel Wilquin. Chantal Nicoleau, the mayor of Coulmer, was<br />

enthusiastic about SÜDPACK’s investment, which is also linked to<br />

the creation of new jobs – sentiments echoed by Sébastien Gourdel,<br />

the chair-man of the local “Vallées d’Auge et du Merlerault” municipal<br />

association, in his speech during the ceremony. Other guests<br />

who gladly accepted SÜDPACK Medica’s invitation included Agnès<br />

Laigre, vice president of the local “Vallées d’Auge et du Merlerault”<br />

municipal association, Jean Pierre Feret, member of the departmental<br />

council, as well as high-ranking representatives of the French<br />

Chamber of Commerce and Industry and the contracted construction<br />

companies.<br />

SÜDPACK Medica AG<br />

CH 6341 Baar<br />

www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />

page <strong>11</strong>/31


Gerresheimer Gx Elite Vials:<br />

Safely putting production in the fast lane<br />

– Shatter-resistant injection vials maximize patient and production safety<br />

–Also available as ready-to-fill vials in innovative EZ-fill Smart packaging<br />

Gerresheimer, an innovative system and solution provider and a global partner for the pharma and biotech industry, is<br />

presenting Gx Elite, a product line of glass injection vials designed to maximize patient safety and production efficiency.<br />

Superior quality and shatter resistance are the key priorities of the range. The advanced primary packaging solution is particularly<br />

suitable for sophisticated drugs such as biopharmaceuticals and cytostatics. Gx Elite vials can also be delivered presterilized,<br />

ready-to-fill in Gerresheimer’s innovative and sustainable EZ-fill Smart packaging, for example. Gerresheimer<br />

will be presenting these and other solutions at CPHI Barcelona from October 24 - 26, <strong>2023</strong>, at booth 50 in hall 2.<br />

“The trend toward sophisticated and innovative<br />

drugs such as biopharmaceuticals and<br />

cytostatics, as well as innovative vaccines, is<br />

placing new demands on the quality and performance<br />

of primary packing solutions,” says<br />

Holger Krenz, Global Vice President Business Development High<br />

Value Products Tubular Glass at Gerresheimer. “At the same time,<br />

these new solutions are changing the division of work between the<br />

pharmaceutical industry and packaging manufacturers.”<br />

Up to four times more shatter-resistant<br />

Gx Elite vials stand for high quality and shatter resistance, enabling<br />

them to reliably protect valuable drugs. They are the result of many<br />

years of product development and are manufactured in a patented<br />

production process that completely eliminates microdefects measuring<br />

100 µm. The vials can therefore be filled with drugs efficiently<br />

and safely.<br />

Sustainable EZ-fill Smart packaging<br />

Gerresheimer’s Gx Elite vials address the<br />

growing demands on the quality and<br />

performance of primary packaging solutions<br />

for sophisticated and innovative drugs, such<br />

as biopharmaceuticals and cytostatics.<br />

ling process, cuts costs and reduces particle<br />

load by over 90 % by swapping Tyvek lids for<br />

a polymer sealing film. This means that no<br />

Tyvek fibers or adhesive particles are released<br />

when peeling off the film immediately<br />

before the filling process. As a result, the risk of such particle contamination<br />

is considerably reduced. At the same time, EZ-fill Smart<br />

packaging lowers the customer’s carbon footprint by using biopolymers,<br />

reusable materials and a resource-saving sterilization process<br />

(VHP), for example.<br />

Extensive portfolio of ready-to-fill products<br />

Gx Elite vials are part of Gerresheimer’s extensive ready-to-fill (RTF)<br />

portfolio. Ready-to-fill products allow the pharma industry to focus<br />

on their core competencies and save the costs and time required for<br />

washing and sterilizing primary packaging. As a consequence, drugs<br />

can be brought to market more quickly and with lower overall costs<br />

in the production process.<br />

Gx Elite vials are also available in the new, optimized EZ-fill Smart<br />

packaging. The innovative RTF packaging platform simplifies the fil-<br />

Gerresheimer Regensburg GmbH<br />

D 92442 Wackersdorf<br />

www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />

page 12/31


Michael Grosse to hand over CEO role to Torsten Türling<br />

Management change at Syntegon Group<br />

– Torsten Türling becomes new CEO of Syntegon Group effective as of November 1, <strong>2023</strong><br />

– Dr. Michael Grosse resigns as of October 31, <strong>2023</strong><br />

Torsten Türling becomes new CEO of Syntegon<br />

Group effective as of November 1, <strong>2023</strong><br />

The Syntegon Group, a globally leading provider of processing and packaging technology, appoints<br />

Torsten Türling as new Chief Executive Officer (CEO). He succeeds Dr. Michael Grosse,<br />

who will leave the company by mutual agreement on October 31, <strong>2023</strong>, following three and<br />

a half successful years as CEO. For the next phase of the company’s development, Syntegon<br />

is strengthening its Executive Board with an experienced manager who will continue to drive<br />

the company‘s growth and innovation and will significantly reinforce its sales activities.<br />

With Torsten Türling, Syntegon wins a growth-oriented strategist with a strong focus on<br />

implementation. He has over 30 years of international management and sales expertise, with<br />

extensive CEO experience at the helm of well-known listed and privately owned companies.<br />

Most recently, he served as CEO of Nilfisk, a leading global supplier of professional cleaning<br />

equipment based in Denmark and listed on the stock exchange. During his tenure, he initiated<br />

the strategic repositioning of the company and achieved significant progress in growth<br />

and sustainability. Previously, he was CEO of Ideal Standard International, where he was responsible<br />

for a successful turnaround. He further held various management positions at Linde<br />

AG and, as Managing Director of Linde Refrigeration, led its successful integration into<br />

Carrier Corporation following the spin-off. He holds a Master of Business Administration<br />

from the University of Saarbrücken and a Master of Management from EM Lyon Business<br />

School in Lyon.<br />

Dr. Michael Grosse has been CEO of Syntegon since 2020, and as such has been largely<br />

responsible for the company‘s successful transformation into an internationally independent<br />

company following its spin-off from Bosch at the end of 2019.<br />

„We thank Michael Grosse for his outstanding contribution to Syntegon and wish him all<br />

the best for the future. He has steered the company safely through the pandemic and the ongoing<br />

global supply chain crisis. Under his leadership, Syntegon has made excellent progress<br />

in recent years. For the next phase of Syntegon’s development we are delighted to welcome<br />

Torsten Türling, an internationally experienced manager with proven sales expertise. With<br />

his strong focus on innovation and expansion of sales structures, Torsten will contribute to<br />

the company‘s further growth,“ says Marc Strobel, Chairman of the Supervisory Board of<br />

Syntegon.<br />

„Syntegon has made impressive progress as an independent company since its spin-off<br />

from Bosch. I look forward to contributing my expertise to the company and working with<br />

the global team to realize the group‘s growth potential. Syntegon‘s ability to develop customer-specific<br />

solutions is unique and its innovative range of products and services already<br />

excites customers around the world,“ says Torsten Türling.<br />

„It has been a great pleasure and an honor to lead Syntegon on its journey to become<br />

an independent, leading, and global provider of innovative and sustainable processing and<br />

packaging solutions,“ says Dr. Michael Grosse. „Now is the right time to pass on the baton.<br />

I wish Torsten great success and fulfilment in his new role. At the same time, I would like<br />

to thank all our employees for their trust and their unwavering commitment throughout my<br />

tenure.”<br />

Syntegon Technology GmbH<br />

Blaufelder Straße 45<br />

D 74654 Crailsheim<br />

Telefon: +49 7951 4020<br />

eMail: packaging-ph@syntegon.com<br />

Internet: http://www.syntegon.com<br />

www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />

page 13/31


Freeze-Light-Protect reliably adheres to the syringe even at temperatures far below zero and can be provided<br />

with a variety of UV and light protection levels.<br />

Freeze-Light-Protect reliably adheres to the syringe even at temperatures far below<br />

zero and can be provided with a variety of UV and light protection levels.<br />

Freeze-Light-Protect reliably adheres to the<br />

syringe even at temperatures far below zero<br />

and can be provided with a variety of UV and<br />

light protection levels<br />

The newly developed Freeze-Light-Protect syringe label from Schreiner MediPharm is suitable for deep-freeze applications<br />

at temperatures far below zero and at the same time offers individual light protection. Consequently, it is particularly<br />

well-suited for use with sensitive mRNA-based substances as well as for cell and gene therapies. Schreiner MediPharm<br />

is going to present this innovative label for the first time at this year’s PDA Universe of Pre-Filled Syringes and Injection<br />

Devices in Gothenburg from October 17 to 18.<br />

Therapies and vaccines with mRNA substances as well as cell and<br />

gene therapies are becoming increasingly important. However, these<br />

novel active ingredients entail special challenges: On the one hand,<br />

they must be transported and stored on dry ice at freezing temperatures<br />

of down to -100 °C. On the other hand, special light protection<br />

is frequently required, depending on the type of substance. Precisely<br />

for these applications, Schreiner MediPharm has developed the<br />

Freeze-Light-Protect syringe label.<br />

Freeze-Light-Protect securely adheres to the syringe despite<br />

extremely low temperatures and enables reliable marking. In addition,<br />

the specialty label can be provided with a variety of UV and light<br />

protection levels. The first level strictly provides UV protection, level<br />

two protects against UV rays and blue light, and level three delivers<br />

full light protection. The light protection level can be precisely customized<br />

to suit the specific requirements of the active ingredient.<br />

Additional functionalities may be integrated as well: detachable<br />

documentation labels for vaccination cards or patients’ medical records,<br />

inspection windows for checking the syringe contents in unadulterated<br />

color, and graduations for correct dosing of injections.<br />

The novel label from Schreiner MediPharm was developed in coordination<br />

with its partner SCHOTT Pharma who launched the<br />

SCHOTT TOPPAC® freeze syringe. The 1 ml long COC syringe was<br />

developed for medicines with temperatures down to -100 °C with<br />

a view to retaining the syringe’s functionality and integrity of the<br />

syringe closure, thus securing the stability of the drug. Schreiner<br />

MediPharm’s Freeze-Light-Protect was tested specifically for the<br />

SCHOTT TOPPAC® freeze syringe in order to prove the reliability<br />

of the label-integrated protective functions and other features.<br />

Thanks to the combination of the Freeze-Light-Protect label<br />

and SCHOTT TOPPAC® freeze syringe, pharmaceutical companies<br />

are provided with a pre-qualified solution that can be customized<br />

to suit the relevant application. Due to the concentrated<br />

expertise of Schreiner MediPharm and SCHOTT Pharma, they<br />

are optimally supported in bringing their deep-frozen drugs to the<br />

market.<br />

Schreiner MediPharm<br />

D 85764 Oberschleissheim<br />

www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />

page 14/31


Positive Signs for PaintExpo 2024<br />

Registrations for the world‘s leading trade fair for industrial coating<br />

technology are already at an excellent level about one year before<br />

the next edition of the event opens its doors. From 9 to 12 April 2024,<br />

PaintExpo will once again be providing a global showcase for the latest<br />

trends in industrial coating. The who‘s who of the coating technology<br />

industry exhibits at PaintExpo 2024 in Karlsruhe.<br />

With around 430 exhibitors from 27 countries and more than 9,000<br />

trade visitors from 57 countries, PaintExpo was successfully restarted<br />

in 2022 following the pandemic break. More than one in three<br />

exhibitors travelled from abroad. Visitors included a large number of<br />

key decision-makers, specialists and managers, with around 90 per<br />

cent of visitors to the previous PaintExpo able to influence investment<br />

decisions in their companies.<br />

Preparations for PaintExpo 2024 are in full swing. With about<br />

one year still to go before the trade fair opens its doors, around 280<br />

companies have registered and more than 80 per cent of the exhibition<br />

space of the previous event is already sold. „The response from<br />

the industry has been great. This clearly confirms that PaintExpo is<br />

a well-positioned, must-attend event for everyone in the industry.<br />

In April of next year, PaintExpo will once again serve as a worldwide<br />

showcase for innovations and future technologies as well as providing<br />

a platform for practical solutions in industrial coating technology,“<br />

says Markus Geisenberger, Chief Executive Officer of Leipziger<br />

Messe. Registration information can be requested here.<br />

Key Industry Players, Interesting New Exhibitors,<br />

High International Participation<br />

Global market and technology leaders will join innovative mediumsized<br />

companies in three exhibition halls at this world‘s leading trade<br />

fair to present their latest products and applications in industrial<br />

coating technology. Exhibitors will include important industry players<br />

from Germany and abroad such as Axalta, DeFelsko, Dürr, Eisenmann,<br />

FreiLacke, Gema Switzerland, J. Wagner, Krautzberger, Louis Schierholz,<br />

Nordson, PPG and Venjakob. In addition, interesting new exhibitors<br />

were also convinced by the trade fair concept: Among those in<br />

Karlsruhe presenting their range of products and services for the first<br />

time at PaintExpo will be Mitsuda, a Turkish supplier of cleaning and<br />

pretreatment technology.<br />

The coming edition of PaintExpo also has a lot to offer internationally:<br />

Most exhibitors will be from Western European countries.<br />

Alongside Germany, they will be primarily from Italy, Switzerland, Austria,<br />

the Netherlands and Spain. However, companies from countries<br />

such as Turkey and Greece have also already booked their stands. The<br />

proportion of international exhibitors is – as of today – around 40 per<br />

cent.<br />

Full Spectrum of Industrial Coating<br />

The products and services on display at PaintExpo cover the full spectrum<br />

of industrial coating. Next year, the range of exhibits will again<br />

include surface treatment solutions, quality assurance, paints and<br />

paint finishing lines as well as powders and powder coating systems.<br />

The industry platform offers a comprehensive package of coating solutions<br />

for all industries, applications and materials, from wet coating<br />

and powder coating to coil coating.<br />

Leipziger Messe GmbH<br />

D 04356 Leipzig<br />

www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />

page 15/31


parts2clean <strong>2023</strong>:<br />

First-rate contacts, new projects<br />

and concrete deals<br />

Deep-going technical discussions, a strongly attended Expert Forum and a positive overall mood on all three days of the<br />

fair testified to the fact that the 20th parts2clean, ending on September 28, fulfilled all expectations. More than 3,000<br />

trade visitors came to the event, the majority of them armed with current tasks and projects as well as a thirst for new<br />

information. This resulted in numerous high-quality contacts, new projects and even direct business deals for the more than<br />

150 exhibitors from 14 nations at the event.<br />

Cleanliness is playing an increasingly important role in a growing<br />

number of industrial sectors. This conclusion can be drawn after the<br />

close of the 20th parts2clean, made clear by the tasks and projects<br />

which more than 3,000 visitors brought with them to the Stuttgart<br />

Exhibition Center from 26-28 September. The share of foreign visitors<br />

was 20 percent, with the strongest attendance coming from<br />

Germany, Switzerland, the Czech Republic, Turkey, Austria and the<br />

Netherlands.<br />

The highlight theme of “High Purity”, which was added to the<br />

core areas of this, the leading international trade fair for industrial<br />

parts and surface cleaning, made a major contribution to the substantial<br />

increase of around 33 percent compared to the previous<br />

year. “In this way, we have placed a stronger focus on the range of<br />

solutions offered at parts2clean for tasks where the highest cleanliness<br />

requirements need to be met,” reports Christoph Nowak, Project<br />

Director at Deutsche Messe, “and we have thus succeeded in<br />

attracting more visitors from the affected industries to parts2clean.”<br />

This was confirmed by Dr.-Ing. Günther Schmauz, board member at<br />

acp systems AG: “With our high-purity snow blasting cleaning solutions,<br />

we were previously more of a niche supplier at parts2clean.<br />

At this year’s event, however, we were able to welcome a large number<br />

of trade fair guests from the fields of EUV lithography, including<br />

system partners and suppliers, as well as electromobility. The latter<br />

ranges from battery manufacturers and suppliers of components for<br />

power dissipation and energy management right through to electric<br />

motors. For us, parts2clean <strong>2023</strong> went very well.” Jan Gerbrands,<br />

CEO at Netherlands-based Brookhuis Applied Data Intelligence B.<br />

V., a manufacturer of products for optimizing cleanroom operations,<br />

expressed similar sentiments: “It was a fantastic show for us, as we<br />

were able to generate many new contacts.” And, according to Rainer<br />

Straub, Board of Management and Vice President Sales & Customer<br />

Service at Ecoclean GmbH: “parts2clean was significantly more successful<br />

for us this year than in 2022, certainly due to the highlight<br />

theme of ‘High Purity’, which is a focal point in our program at Ecoclean.<br />

This helped us to attract new visitors.”<br />

Decision-minded trade visitors looking to invest<br />

A total of over 150 exhibitors from 14 countries presented new, refined<br />

and time-tested products as well as services for industrial parts<br />

and surface cleaning on around 4,500 square meters of display space.<br />

The fact that most of them were able to hold highly detailed discussions<br />

about specific projects was due to the above-average percentage<br />

of trade visitors (99 percent). About 88% of them were involved in<br />

operational investment decisions, and about 78% visited the trade<br />

fair looking to make purchases. And these were directly implemented<br />

at parts2clean, as Wolfgang Prem, Managing Director of Maschinenbau<br />

Silberhorn GmbH, reported: “This year we are taking away<br />

a whole lot of good leads with visitors from companies we did not<br />

know before. But the highlight of our participation in the tradeshow<br />

was that we were able to sell one of our new MWS cleaning systems<br />

to a company from Israel directly at our booth. It was a first contact<br />

that occurred right here at the show.” Manfred Holzleg, General Manager<br />

of Safechem Europe GmbH, also expressed his satisfaction:<br />

“At parts2clean, we always have the opportunity to meet a diverse<br />

audience. This year, we were able to hold numerous discussions,<br />

especially with visitors from industries that are new to us, and we can<br />

also open up new business fields as a result. However, parts2clean<br />

www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />

page 16/31


is also important for us from the point of view that the world market<br />

and technology leaders from the various areas of industrial cleaning<br />

technology come together here, and we can exchange information<br />

about developments and trends in an interdisciplinary manner.” Bahadir<br />

KöK, Sales Manager of the Turkish company Everest Elektro<br />

Mechanik Makina Sanayi Ve Tic. A.S. took a similar view: “parts2clean<br />

is one of the most important trade fairs for Everest. In order to<br />

become more independent from the automotive industry, we have<br />

developed new systems in line with the current standards in medical<br />

technology, which we are presenting here. We also invited our dealers<br />

from various countries to attend the fair so that we can present<br />

these new developments to them.” Maria Laure from the New Business<br />

Perfect Welding division at the Austria-based Fronius International<br />

company assesses her participation in the trade fair in the<br />

following light: “We participated in parts2clean for the third time and<br />

have noted a positive development, both in terms of visitor numbers<br />

as well as the international makeup. We conduct around 50 percent<br />

of our discussions in English. These are thorough-going discussions<br />

that deal with specific tasks, and in some cases the visitors even<br />

bring along the workpieces to be cleaned.”<br />

Strong demand for information drives record attendance<br />

at Expert Forum<br />

“A magnet for visitors has always been the bilingual Expert Forum<br />

at parts2clean,” remarks Nowak. “But this year it underpinned its<br />

status as one of the world’s most sought-after sources of expertise<br />

on industrial parts and surface cleaning, drawing record attendance.”<br />

And the numbers spoke for themselves: A total of 2,700<br />

times knowledge transfer par excellence by listening to the simultaneously<br />

translated (German English) lectures by renowned<br />

speakers from science, research and industry to generate or deepen<br />

cleaning knowledge. “The enormous popularity of this forum<br />

shows that there is an immense need for information – both for<br />

traditional cleaning tasks as well as high-purity applications, which<br />

will continue to increase due to changing and new requirements,”<br />

adds Nowak.<br />

2nd FiT2clean Award presented<br />

The last day of parts2clean also offered a special highlight, featuring<br />

the presentation of the FiT2clean Award. This was the second<br />

time that the German Industrial Parts Cleaning Association (FiT)<br />

honored outstanding achievements and solutions for parts cleaning.<br />

Intelligent Fluids GmbH secured the €10,000 innovation prize for<br />

the development of water-based, sustainable phase fluids that can<br />

replace standard solvents in numerous cleaning applications.<br />

Deutsche Messe AG<br />

D 30521 Hannover<br />

www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Ausgabe DE 05-<strong>2023</strong> Seite 17/103


Ilmac <strong>2023</strong> in Basel<br />

was a resounding success<br />

(Copyright: MCH Group)<br />

After three eventful days, Ilmac <strong>2023</strong> closed its doors on 28th September <strong>2023</strong> allowing the organisers to look back on a<br />

successful event. From 26 to 28 September <strong>2023</strong>, the exhibition halls in Basel once again set the stage for the largest meeting<br />

place for the chemical and life science industry in Switzerland. The expected number of 10,000 participants was exceeded<br />

and so around 12,000 participants were able to visit the 400 renowned exhibitors from over 20 countries and many other<br />

highlights. This year, Ilmac presented numerous new formats and digital offers in addition to its well-established features.<br />

Over the course of three days, leading industry providers such as<br />

Agilent, Endress+Hauser, Integra, Mettler Toledo, Metrohm, Siemens,<br />

and Skan, as well as 30 innovative startups, came together in<br />

the Basel exhibition halls to present their innovations and new products<br />

to around 12,000 participants. ‘With the new Ilmac format, we<br />

were able to respond even better to the needs of the industry and<br />

thus attract a large number of exhibitors and visitors. We will maintain<br />

this strategy in future to ensure a strong and successful Ilmac,’<br />

says Céline Futterknecht (Brand Director, Ilmac). New highlights like<br />

the Startup Area, the Laboratory of the Future exhibition, the Job<br />

Connect area and our Speakers’ Corner complemented our well-established<br />

formats such as the Ilmac Conference and the Pharma Logistics<br />

Days, which took place in parallel for the third time. A special<br />

experience for all exhibitors and visitors was the Networking Apéro.<br />

There’s no other place where one can mingle with so many colleagues,<br />

experts and service providers under one roof. Kaspar Sutter<br />

(Head of the Department of Economic, Social and Environmental<br />

Affairs of the Canton of Basel-Stadt) said a few words to welcome<br />

everyone.<br />

„Our conclusion is very good. We were able to welcome many<br />

new customers at our stand and start interesting projects. For us as<br />

an innovative company, Ilmac is the most important trade fair to be<br />

able to present our new products to a broad professional audience,“<br />

says Ricardo Da Costa, General Manager of Anton Paar Switzerland<br />

AG after Ilmac. Guiseppe Cirillo, Head Sales & Marketing, SKAN AG,<br />

formulated his positive conclusion as follows: „We had a lot to do and<br />

that‘s what we want at a trade fair! We were visited by many people<br />

- existing and new customers. For me it is nice to see how Ilmac<br />

has recovered. Because Ilmac is our trade fair.“ Paula Winter, Global<br />

Marketing Programme Manager of Beckman Coulter GmbH is also<br />

satisfied: „It went very well for us. We had many interesting discussions<br />

with our customers. Ilmac is very important for us because it is<br />

the leading trade fair for the life and sciences market in Switzerland<br />

and we can present our entire product range here.“<br />

An efficient transfer of know-how at the Ilmac Conference<br />

The science-oriented Ilmac Conference impressed the participants<br />

with a wide range of topics and high-profile speakers. This year’s<br />

focus was on important industry topics such as Lab Digitisation,<br />

Chemical Technologies and New Biotech Methods. The Ilmac Conference<br />

was organised in cooperation with the Swiss Chemical Society,<br />

the Swiss Biotech Association and the Swiss Association of<br />

Graduate Chemists FH (SVC) and ensured an efficient transfer of<br />

knowledge between experts and visitors.<br />

„Our experience at Ilmac has been thoroughly positive. We had a<br />

lot of visitors at the conference. Our programme of national and international<br />

speakers was well received by people and our three themes<br />

are exactly what people are concerned about today,“ says David<br />

Spichiger, Executive Director and Head Office, Swiss Chemica<br />

Sustainability and digitalisation in the Laboratory of the Future<br />

In our new special exhibit, the Laboratory of the Future, participants<br />

had the opportunity to experience future-oriented systems and infrastructures<br />

for laboratories interactively. They were able to get a<br />

comprehensive view of what the laboratory of the future will look<br />

like in view of growing digitalisation and the demand for greater sus-<br />

www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />

page 18/31


tainability. They also had the opportunity to exchange best practice<br />

examples and network with each other at the Innostage workshops<br />

and symposia. For example, the Green Lab Symposium, which is<br />

hosted each year by Green Building Schweiz, was held for the first<br />

time this year on the Innostage in cooperation with Ilmac.<br />

Jens Feddern, Head Vertical Market Life Science at Siemens<br />

Switzerland, was satisfied with the visitor numbers: „The fact that<br />

Ilmac dared to do something new with the Laboratory of the Future<br />

and set new impulses, and that it then worked, is a highlight for us.“<br />

Efficient transport solutions at the Pharma Logistics Days<br />

The Pharma Logistics Days on 27 and 28 September set the scene<br />

for visitors to learn about current trends and innovations in Pharma<br />

Logistics. Around 30 leading service providers in the industry presented<br />

their current logistics solutions and allowed visitors to experience<br />

trucks, containers and passive packaging live and in person.<br />

The Pharma Logistics Days Conference, which was opened by Lukas<br />

Engelberger (Cantonal Councillor of Basel/Head of the Department<br />

of Health/President of the GDK), featured a number of guest<br />

speakers from the life science industry, universities and the logistics<br />

sector. ‘In principle, the entire pharmaceutical logistics supply chain<br />

came together in one place,’ says Gian Carlo Alessi from Lamprecht<br />

Pharma Logistics.<br />

Well prepared and connected all year round with Ilmac 365<br />

The new Ilmac 365 platform enables both exhibitors and participants<br />

to prepare optimally for their Ilmac visit. The app allows people<br />

to view the interactive hall plans, get comprehensive information<br />

about exhibitors and the programme, book appointments and even<br />

arrange meetings during the event. With Ilmac 365, the industry can<br />

continue to network globally. The platform is not only active during,<br />

but also before and after the event, and offers an exclusive space to<br />

network, present products and exchange knowledge – 365 days a<br />

year.<br />

The next Ilmac event will be held in Lausanne on<br />

4 and 5 September 2024 and in Basel from 16 to 18 Sept. 2025.<br />

MCH Messe Schweiz (Basel) AG<br />

Messe Basel<br />

CH 4005 Basel<br />

Telefon: +41 58 206 3106<br />

eMail: anne.klipfel@ilmac.ch<br />

Internet: http://www.ilmac.ch<br />

Monitoring Lösungen von A – Z<br />

• Mapping inklusive Report (USP1079/WHO Appendix 8)<br />

• ISO 14644 Raumstatusvisualisierung<br />

• RBE Batch Release Reports<br />

• Kalibriermanagement (Übersicht mit Historie)<br />

Präzise Mess- und Überwachungslösungen für Reinräume.<br />

Das Rotronic Monitoring System (RMS) bietet höchste Datenverfügbarkeit und maximale<br />

Flexibilität durch einfaches Einbinden von Fremdgeräten. RMS entspricht den Empfehlungen<br />

nach GAMP5 und ist FDA CFR 21 Part <strong>11</strong>/EU Annex <strong>11</strong> konform.<br />

www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Ausgabe DE 05-<strong>2023</strong> Seite 19/103<br />

Erfahren Sie mehr unter Rotronic.de/rms oder ProcessSensing.com


POWTECH and PARTEC <strong>2023</strong>:<br />

International home of powder<br />

processing and particle technology<br />

– 553 exhibitors from 27 countries<br />

– Diverse supporting programme with top speakers and live events<br />

– PARTEC Scientific Congress draws 480 delegates<br />

Happy visitors to Nuremberg: For three days, POWTECH and the PARTEC Congress in Nuremberg formed the hotspot for<br />

international experts in process engineering and the elite in particle technology research. More than 9,500 trade visitors<br />

travelled to POWTECH from locations in Germany and abroad again this year, with international visitors making up about<br />

40 percent of the total. In four exhibition halls, 553 exhibitors from 27 countries (43 percent international) presented the<br />

latest solutions in process engineering and analysis for bulk solids, powder and liquid processing. As part of the top-level<br />

supporting programme, speakers gave 55 presentations in which they discussed current challenges and specific solutions<br />

for the industry with the trade visitors. A particular highlight was the PARTEC Scientific Congress, with an impressive 509<br />

participants and top-level lectures on the current state of particle technology. The new Chair is Dr Lutz Mädler, of the Leibniz<br />

Institute for Materials Engineering in Bremen, who succeeds Dr Arno Kwade of Braunschweig University of Technology.<br />

© NürnbergMesse / Thomas Geiger<br />

Heike Slotta, Executive Director Exhibitions at NürnbergMesse, is<br />

happy: “POWTECH, this time together with PARTEC, once again<br />

shows that it is the home of powder processing and particle technology,<br />

and acts as a huge driver for the various sectors.” POWTECH<br />

recorded not only a 16 percent increase in exhibitor numbers but also<br />

a higher visitor total – more than 9,500. Marianny Eisenhofer, Director<br />

POWTECH, adds: “What makes POWTECH particularly special<br />

is its hands-on nature. Exhibitors praised the strong interest on the<br />

part of trade visitors and the high quality and proportion represented<br />

by decision-makers. Exhibitor and visitor satisfaction – that’s what<br />

counts in the end.”<br />

One of the leading processing trade fairs, POWTECH was once<br />

again strongly international, and while its participants were mainly<br />

from Europe, the appeal of the fair extended to the key processing<br />

markets around the world. Forty-three percent of the exhibitors travelled<br />

from outside Germany, as did about 40 percent of the trade visitors.<br />

After Germany, the countries most strongly represented were<br />

Austria, Italy, Switzerland, the Netherlands, UK, Czech Republic,<br />

China and Turkey. The main sectors represented were chemicals,<br />

food and feed, and pharmaceuticals, while machine and plant builders<br />

also formed an important part of the POWTECH community.<br />

The POWTECH community is already looking forward to gathering<br />

again in two years, as the result of an independent survey<br />

showed: 95 percent of the visitors surveyed said they wanted to attend<br />

POWTECH again after its scheduled break. “Just like the survey<br />

results, we can rely on the data on exhibitor and visitor numbers at<br />

POWTECH,” asserts Eisenhofer. “These figures are verified by FKM<br />

– German Society for Voluntary Control of Fair and Exhibition Statistics,<br />

which quite a number of trade fair organizers opt to use. These<br />

figures count only the visitors who actually register and attend for<br />

each day of the event.”<br />

A glance at the viability of the sector<br />

“In quite difficult economic times, in particular, it is important to<br />

have a platform such as POWTECH that sets the pace and provides<br />

orientation,” says Slotta. “It offers a unique opportunity to meet with<br />

experts, learn, interact, and develop new ideas. After all, only by working<br />

together – and here I’m referring specifically to PARTEC and<br />

its scientific focus – can we tackle the challenges and set the right<br />

course for the future.”<br />

POWTECH is also rigorously refining its goal of promoting the<br />

process engineering sector and its top user industries. Starting in<br />

2025, the event will operate under the name POWTECH TECHNO-<br />

PHARM, and with this new refinement it will provide the perfect<br />

platform for the growing pharmaceutical and life sciences industry<br />

in particular. The agreement between NürnbergMesse GmbH and<br />

the International Association for Pharmaceutical Technology (APV)<br />

was signed at POWTECH.<br />

www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />

page 20/31


PARTEC – Particle technology research at the highest level<br />

The current state of particle technology research forms the basis<br />

for future innovations. This year’s PARTEC, the three-day scientific<br />

congress held in parallel with POWTECH, attracted 509 participants<br />

from 25 countries. PARTEC is also part of the NürnbergMesse<br />

portfolio and is sponsored by VDI-GVC. In addition to top-level<br />

lectures and keynotes from entities such as BASF and Nestlé, along<br />

with lucrative science prize winners, award presentations and panel<br />

sessions, the poster exhibition also met with great interest. At the<br />

close of this extremely successful congress, its Chair, Dr Arno Kwade<br />

of the Institute for Particle Technology at Braunschweig University<br />

of Technology, handed over the baton to Dr Lutz Mädler of the Leibniz<br />

Institute for Materials Technology in Bremen. As the new Chair,<br />

Mädler will be responsible for supervising and refining PARTEC for<br />

the next two years.<br />

Key questions and proposed solutions<br />

in the supporting programme<br />

Strong demand for “knowledge to go”: The two ‘stagetalks’ expert<br />

forums at POWTECH drew more than 2,600 participants. In 55<br />

presentations by top-level speakers on all three days of the event,<br />

experts discussed the latest themes relating to the automation and<br />

processing industry. The stagetalks II expert forum focused on<br />

pharmaceutical production. Other topics very much in vogue were<br />

Future Energies, Battery Production, Recycling, Sustainability and<br />

New Food.<br />

The VDMA Special Show, jointly organized by its Air Handling Technology<br />

and Process Plant and Equipment associations for the first<br />

time, enjoyed strong popularity as a network platform and industry<br />

representative. Eleven member companies and VDMA experts gave<br />

the trade visitors some close insights into the process chain of the<br />

bulk solids industry.<br />

The “innovation made in Germany” pavilion, the Networking<br />

Pavilion and the international Startup Pavilion, and also the POW-<br />

TECH Campus Pavilion gave trade visitors and other interested visitors<br />

an opportunity to network, establish contacts and discuss new<br />

ideas. On the Student Day on the last day of the Trade Fair, a digital<br />

Guided Tour took several hundred students, including doctoral students,<br />

through the highlights of the event.<br />

Once again this year, the impressive live explosion protection<br />

demonstrations by the REMBE Research + Technology Centre<br />

(RTC) ensured that amazed faces and lively discussions about the<br />

way protection systems function were the order of the day in the exhibition<br />

park.<br />

Save the date<br />

POWTECH will take its scheduled break next year. The next event<br />

will be held from 23 to 25 September 2025, under the POWTECH<br />

TECHNOPHARM banner, once again in conjunction with PARTEC<br />

and co-located with FACHPACK at the Nuremberg exhibition venue.<br />

After that, POWTECH will be held again in September 2026.<br />

NürnbergMesse GmbH<br />

D 90471 Nürnberg<br />

Reinraum-Produkte<br />

Protects,<br />

what<br />

matters.<br />

40 Jahre<br />

Qualität im<br />

Reinraum<br />

→ iab-bs.de<br />

www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Ausgabe DE 05-<strong>2023</strong> Seite 21/103


5th Leading Trade Fair for Deburring Technology and Precision Surface Finishing Held<br />

Successfully in Karlsruhe<br />

DeburringEXPO <strong>2023</strong><br />

Distinguished by Outstanding Quality<br />

Nearly all of the more than 1200 expert visitors arrived at this year’s DeburringEXPO in Karlsruhe with specific tasks and<br />

strong demand for information from the 10th through the 12th of October. For the majority of the 107 exhibiting companies<br />

from 13 countries, this resulted in excellent contacts and new projects with good prospects for post-event business. With<br />

more than 500 participants, the bilingual expert forum also lived up to its reputation as a coveted source of knowledge.<br />

Deburring and the production of precision surface finishes are just<br />

one aspect of surface treatment technology. But due to quality and<br />

cost considerations, manufacturing companies are focusing on<br />

them to an ever greater extent. This is confirmed impressively by<br />

the current challenges and projects brought along to this year’s DeburringEXPO<br />

by the 1214 visitors (roughly 10 % more than in 2021)<br />

from the 10th through the 12th of October. 20% of the event’s visitors<br />

came from outside of Germany and 18 countries were represented.<br />

The largest percentage of visitors came from Germany, followed by<br />

Switzerland, Italy, Austria and Slovenia. “The fact that participation<br />

at the trade fair paid off for the exhibiting companies is more important<br />

than the figures themselves,” notes Hartmut Herdin, managing<br />

director of private trade fair promoters fairXperts GmbH & Co. KG.<br />

Significant Contacts Promise Good Post-Event Business<br />

And this appears to be the case, as is evident from the following comments<br />

from Steffen Hedrich, managing director of Kempf GmbH:<br />

“Practically every visitor at DeburringEXPO comes to the trade fair<br />

with an ongoing problem for which they require a solution. As a result,<br />

discussions go into great depth very quickly. We also presented<br />

a world’s first for deburring tasks which place stringent demands on<br />

chamfer quality, and it generated significantly better feedback than I<br />

expected beforehand. For us it’s already clear that we’ll exhibit again<br />

The automation of deburring and surface finishing processes was<br />

one of the dominating topics at this year’s DeburringEXPO.<br />

The exhibitors presented a variety of alternatives to this end.<br />

(Image source: fairXperts GmbH & Co. KG)<br />

in 2025.” The fact that there was so much tangible action at DeburringEXPO<br />

was due to the very high proportion of expert visitors. The<br />

most prominently represented sectors include machinery and systems<br />

manufacturing, metalworking and metal processing, medical<br />

and pharmaceuticals technology, tool and mould making, precision<br />

engineering and optics, the automotive industry, as well as aviation<br />

and aerospace technology. Roughly 92% of all visitors are involved<br />

in company investment decisions. The quality of the contacts and<br />

RFQs is correspondingly good, which were fielded at the event by<br />

a majority of the 107 exhibitors from 13 countries. “We took over the<br />

business from another company that exhibited at the trade fair on<br />

a regular basis and were thus also on hand this year. We were surprised<br />

by the highly specific tasks and RFQs, and by the resulting<br />

quality of our leads. I think we’ll exhibit again at the next Deburring-<br />

EXPO,” reports Shigeru Kajisaki, managing director of Yamazen Europe<br />

GmbH. Dieter Münz, managing director of Ultratec Innovation<br />

GmbH, is also very satisfied with the way things went at the trade<br />

fair: “DeburringEXPO is our most important trade fair. You don’t<br />

have as many visitors as you do at the big metalworking events, but<br />

they all come with a specific task in mind. As a result, the success<br />

rate for good post-event business is significantly higher here than at<br />

other trade fairs. This is why we will definitely be back in 2025.” David<br />

Bartels, laboratory manager responsible for process engineering<br />

sales at Höckh Metall-Reinigungsanlagen GmbH, who exhibited together<br />

with SGM s.r.l. (manufacturer of thermal deburring systems),<br />

also drew a positive balance: “Deburring is one of the major topics at<br />

DeburringEXPO, and cleaning is an upstream or downstream production<br />

step. The joint trade fair presentation with SGM has resulted<br />

in synergies that have enabled us to generate more interesting<br />

leads than at previous events, including numerous new contacts.”<br />

Patrick Taschek, sales and project engineer at Rösler Oberflächentechnik<br />

GmbH, recalls very detailed discussions and RFQs: “During<br />

the three days at the trade fair, we were visited by existing customers<br />

with whom we were able to discuss new projects. On the other hand,<br />

we were also able to establish good new contacts. Our meetings frequently<br />

focused on reducing the number of manual processes, as<br />

well as simplifying and automating processing operations.” Jan-Niklas<br />

Merkel from the technical sales department at SHL AG also<br />

discovered that the trend towards more automation, which is not<br />

least of all due to the shortage of qualified personnel, was a dominant<br />

theme at this year’s DeburringEXPO: “The visitors came from<br />

various metalworking sectors with different tasks for deburring<br />

and the production of precision surface finishes. We observed that<br />

the requirements for automation solutions are becoming more de-<br />

www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />

page 22/31


manding and that greater degrees of automation are required.”<br />

High Levels of Visitor Satisfaction Thanks to<br />

Numerous Innovations<br />

The fact that the leading trade fair for deburring technologies and<br />

precision surface finishing lived up to the expectations of the visitors<br />

as well is made apparent by the evaluation of the visitor survey.<br />

Roughly 95% were satisfied or very satisfied with the trade fair offerings.<br />

Without a doubt, the numerous new and further developments<br />

presented by the exhibitors contributed to the high levels of satisfaction.<br />

Further evidence of visitor satisfaction is the recommendation<br />

rate: more than 75% would recommend a visit to the leading trade<br />

fair as an information and procurement platform to colleagues and<br />

business partners.<br />

Coveted Source of Knowledge<br />

Right from its very first edition, the bilingual expert forum at DeburringEXPO<br />

has established itself as a coveted source of knowledge.<br />

505 participants took advantage of the simultaneously interpreted<br />

presentations (German English) at this year’s event in order to<br />

deepen their knowledge of deburring technologies and the production<br />

of precision surface finishes. For more than 30% of the visitors,<br />

the programme schedule for the expert forum was the decisive factor<br />

for selecting the day on which they visited the trade fair.<br />

The next DeburringEXPO will be held at the Karlsruhe Exhibition<br />

Centre from the 14th through the 16th of October, 2025.<br />

fairXperts GmbH & Co. KG<br />

D 72639 Neuffen<br />

Intelligent standard parts from Ganter ensure greater safety, higher efficiency<br />

and more stable processes.<br />

Signal Feedback Included<br />

Setting bolts with a cable? Cabinet U-handle with signal light? An<br />

oil level indicator that provides not only visual information but also<br />

sends an electronic signal thanks to a REED contact? There’s no<br />

doubt about it: Ganter standard parts are becoming even more functional<br />

- multifunctional to be precise. They are suitable for a wide<br />

range of applications, such as remote monitoring the fill and temperature<br />

levels in hydraulic tanks, displaying process situations, or<br />

reporting the position of parts in machines.<br />

For instance, the smart GN 251.2 setting bolt reports whether<br />

workpieces are precisely positioned in the machining process thanks<br />

to the integrated end position switch. The GN 817.6 indexing plunger<br />

and its pneumatically operated, fully compatible counterpart, the<br />

GN 817.7, send a high signal as soon as the plunger is successfully<br />

engaged. Information on safety-related opening operations is provided<br />

by the safety hinges of the GN 139 and GN 239 series, which<br />

are available in zinc die-cast, stainless steel and fiber-glass-reinforced<br />

polyamide. The angle-dependent switching point can be adjusted<br />

individually, and a combined closing and locking query can be<br />

made in conjunction with the above-mentioned indexing plunger.<br />

This improves safety or saves energy - for example, when the doors<br />

need to be closed to ensure effective cooling in control cabinets. GN<br />

893 proximity switches are equipped with inductive sensors that are<br />

installed in power clamps and report that a workpiece is clamped in<br />

the machine properly.<br />

There are other control elements in Ganter’s portfolio in addition<br />

to such sensors: GN 331 and GN 332 machine tubular handles<br />

provide status information via a light signal, the push button can call<br />

up further functions, and the emergency stop switch, which is also<br />

integrated, interrupts the system’s safety chain and safely stops it<br />

to protect the operator from injury and also to protect the machine<br />

from damage.<br />

GN 422 and GN 628.4 cabinet U-handles also use a push button,<br />

but do not have an emergency stop. GN 3310 switches provide<br />

immediate feedback in the form of a red or green illuminated push<br />

button.<br />

Ganter deliberately avoids signal transmission via radio and relies<br />

on cable-based connections instead - because this simplifies<br />

integration into control systems, while improving reliability at the<br />

same time.<br />

Otto Ganter GmbH & Co. KG<br />

Triberger Straße 3<br />

D 78120 Furtwangen<br />

Telefon: +49 7723 65070 Telefax: +49 7723 4659<br />

eMail: info@ganternorm.com Internet: http://www.ganternorm.com<br />

www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />

page 23/31


MULTIVAC at Compamed <strong>2023</strong> (13-16 November <strong>2023</strong>)<br />

Packing medical items safely,<br />

economically and sustainably<br />

MULTIVAC will be presenting itself (Hall 8a, Stand H01) at this year‘s Compamed as a supplier of integrated solutions for<br />

the healthcare sector. A new machine model, the R 3 thermoforming packaging machine, will be exhibited at the trade<br />

fair, and it is designed for entry level, automatic packing of medical products, which place relatively low demands on the<br />

packaging. Another focus of MULTIVAC‘s presence at the<br />

trade fair will be the presentation<br />

of sustainable packaging concepts.<br />

Expansion of the product range in the<br />

entry-level sector<br />

The R 3 thermoforming packaging machine,<br />

which is being shown to the medical sector<br />

for the first time, is suitable for packing lowrisk<br />

medical products, such as for example<br />

disposable syringes, laboratory supplies<br />

and connectors etc, which are frequently<br />

produced in large quantities and packed in<br />

conventional thermoformed packs. Some of<br />

the features of the machine are its outstanding<br />

price-to-performance ratio, as well as<br />

its simple servicing and maintenance. The<br />

machine at Compamed will show a flexible<br />

film pack with uncoated medical paper as<br />

the upper web, which is suitable for packing<br />

disposable products. Before the upper web<br />

is sealed, it is printed by a Bell-Mark Inteli-<br />

Jet Traverse HD printer, and the print image<br />

is subsequently inspected by a MULTIVAC<br />

vision system.<br />

Traysealer designed to meet the high<br />

demands of the medical industry<br />

Other exhibits include the T 260 traysealer,<br />

a mobile and compact model, which is designed<br />

for running a wide spectrum of trays,<br />

and which offers companies packing small<br />

to medium-sized batches a high degree of<br />

process reliability, reproducibility, and above<br />

all flexi-bility. The sealing die ensures<br />

that a controlled sealing pressure and precise<br />

temperature distribution are achieved.<br />

Critical parameters are monitored permanently<br />

by sensors.<br />

Secure packaging of medical products<br />

in film pouches<br />

When it comes to packing sterile medical<br />

products in film pouches, MULTIVAC will<br />

be showing the C 300 TC chamber machine.<br />

It ena-bles packs to be produced either as<br />

vacuum packs or with modified atmosphere<br />

and reduced residual oxygen content. A<br />

temperature-controlled and permanently<br />

heated sealing bar ensures that this cleanroom-compatible<br />

machine achieves reproducible<br />

sealing quality, and the whole process<br />

can be calibrated and validated.<br />

Modular carrier system for the controlled<br />

transportation, loading and buffering of<br />

syringes<br />

Among the exhibits will also be a modular<br />

carrier system with the H 242 handling<br />

module, which in this example will be demonstrating<br />

the loading of syringes into<br />

combi packs. The integrated and high-performance<br />

vision system ensures that, even<br />

at high output, all the packs are inspected<br />

rigorously for completeness of content. The<br />

sys-tem also checks, whether the individual<br />

products have been loaded correctly into<br />

the pack cavities.<br />

Sustainable packaging solutions<br />

for medical products<br />

Sustainable packaging solutions, which<br />

are increasingly gaining in significance in<br />

the medical products industry, are another<br />

featured topic at the trade fair. A variety of<br />

packaging concepts will be shown on the<br />

stand, and these make a significant contribution<br />

to saving consumable material and<br />

resources in the packaging process, as well<br />

as providing better pack recyclability.<br />

“Significant savings in consumable materials<br />

can be made with our machines, such<br />

as for example the reduction in film thickness,<br />

the close matching of the pack size<br />

to the product, and the optimised design<br />

of the pack format in the machine. Other<br />

potential savings can be achieved by reduced<br />

cross cutting waste, smaller partition<br />

widths between the packs, as well as narrower<br />

edge trims,” explains Verena Vetter,<br />

Product Manager for Medical & Pharma Solutions<br />

at MULTIVAC. “We can also support<br />

our customers, when it comes to better recyclability:<br />

The trend in the market is going<br />

away from multi-layer films, which can not<br />

be recycled, towards fully recyclable polyolefin<br />

solutions. Our machines are designed<br />

in such a way, that they can run a wide range<br />

of materials without problems, and these include<br />

mono materials from PP or PE, as well<br />

as recyclable polyolefin solutions made of<br />

PE/PP.”<br />

By using machines designed in the<br />

MULTIVAC e-Concept, customers can also<br />

save resources during the packaging process<br />

itself: These machines enable savings<br />

to be made in the compressed air and cooling<br />

water consumption, as well as energy<br />

savings through the use of electrical instead<br />

of pneumatic drives.<br />

MULTIVAC Sepp Haggenmüller GmbH & Co. KG<br />

D 87787 Wolfertschwenden<br />

www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />

page 24/31


(c: Constanze Tillmann)<br />

The med-tech supply sector shows off its “high-performance mode”<br />

COMPAMED <strong>2023</strong>, between the poles<br />

of top innovation and regulation<br />

If you want to see the efficiency of the medical technology industry’s supply sector for yourself, a visit to the leading international<br />

industry platform COMPAMED in Düsseldorf is absolutely essential. From 13–16 November <strong>2023</strong>, in fully booked<br />

out trade fair Halls 8a and 8b, more than 700 exhibiting businesses from around 40 different nations will demonstrate their<br />

special know-how and many innovations for applications in medical technology, medical devices and medical technology<br />

manufacturing, divided into five “worlds of experience”. As always, this will take place in parallel to the thematically fitting<br />

world’s leading medical trade fair MEDICA with more than 5,000 participants from 70 countries. The five worlds of experience<br />

are: Manufacturing & Devices (e.g., components, parts, manufacturing processes), Services & Advice (e.g., research,<br />

development, services), Materials (e.g., plastics, glass, ceramics, metals, composite materials, adhesives, packaging), Micro<br />

Tech (such as micro components, microfluidics) as well as IT in Tech (software development and maintenance for medical<br />

technology).<br />

These worlds of experience offer their professional audience many<br />

innovations as well as an exciting programme on stage based on<br />

the programme formats that have been established for two years:<br />

the COMPAMED HIGH-TECH FORUM by IVAM and the COM-<br />

PAMED SUPPLIERS FORUM by Devicemed. For the entire trade<br />

fair duration, the forum’s international talks (in Hall 8a), organised<br />

by International Microtechnology Business Network IVAM, will offer<br />

insight into research and development of the processes and products<br />

exhibited at the trade fair, explain technological trends in the<br />

industry and convey information on the relevant markets abroad for<br />

medical technology. The forum designed by the Devicemed professional<br />

media portal will also run for all four days of COMPAMED and<br />

will present cutting-edge developments along the entire value chain<br />

in medical technology (in Hall 8b).“This year, the topic of ‘electronics<br />

in medical technology’ has met with particularly great interest”, says<br />

Marc Platthaus, Editor in Chief of Devicemed, naming one of this<br />

year’s focus areas.<br />

Embedded systems: setting the pace for<br />

modern medical technology<br />

In his forum talk “What is the importance of embedded software and<br />

electronics in medical technology?”, Dieter Müller will offer insight<br />

into the field’s current developments at a high-tech level. The expert<br />

for medical engineering is a Senior Business Development Manager<br />

at Akkodis, a development service provider operating globally, and<br />

will use several examples to explain how embedded systems can improve<br />

the performance of modern med-tech. For example, the company<br />

Aesculap has developed a computer-based navigation system<br />

with the name OrthoPilot Elite that can support surgeons in hip and<br />

knee surgeries. Thanks to the method’s high accuracy when placing<br />

the implants, it ensures that the requirements for durability and<br />

function of the implants are fully met. What’s positive for patients is<br />

that the OrthoPilot does not need any additional pre-examinations<br />

by way of X-rays or CAT scans, and thus additional radiation exposure<br />

is prevented. The system is a unit consisting of a computer, the<br />

corresponding keyboard and mouse, a screen, a camera and optical<br />

markers. This basic unit uses the software for calculating the navigation,<br />

using different versions for various kinds of surgery. With the<br />

help of the optical markers that are affixed to the instruments and<br />

the patient’s body, the position of the instruments can be continuously<br />

determined during surgery. Due to the different marker positions,<br />

the software can calculate a three-dimensional image and can<br />

continuously pinpoint the exact location of the instruments and the<br />

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page 25/31


joint during surgery. This makes it possible to insert implants with<br />

complete accuracy. Today, the OrthoPilot forms part of more than<br />

1,500 surgeons’ daily routine, and to date more than 300,000 surgeries<br />

have been carried out with its special navigation.<br />

The importance of medical electronics today can also be expressed<br />

in figures. According to calculations by market research company<br />

Research and Markets, the volume for medical electronics amounted<br />

to USD 6.30 billion in 2021 and is expected to achieve an average<br />

annual sales growth rate of 8.3 percent over the forecast period until<br />

2030. The increasing use of medical electronics in the fields of imaging,<br />

screening, treatment and intervention is an important growth<br />

driver. The US National Institutes of Health (NIH) state that the implementation<br />

of artificial intelligence (AI) in the healthcare sector<br />

could decrease annual health spending by USD 150 billion by 2026.<br />

“Europe meets USA” – COMPAMED HIGH-TECH FORUM<br />

highlights the best practices of a close friendship<br />

The COMPAMED HIGH-TECH FORUM, also held in English, also<br />

focuses on topics that are currently of particular concern to the industry:<br />

“Scale Up, don’t Screw Up: Design for Manufacturing in Printed<br />

Electronics and 3D Printing”, “Smart Sensor Solutions”, “Europe meets<br />

USA: High-Tech for Medical Devices”, “Laser & Photonic Applications”<br />

and “Microfluidics”. This topic is covered in two sessions that are titled<br />

“Integration and Combination of Microfluidic Components Generating<br />

Solutions for Life Sciences” and “Microfluidic-based Diagnostic and<br />

Life Science Consumables – From Idea to Viable Product”.<br />

The forum’s highlights again include the session for internationalisation<br />

“Europe meets USA – High-Tech for Medical Devices”.<br />

After its successful premiere last year, this series of talks is being<br />

continued with the aim of promoting cooperation in the field of medical<br />

technology between component and device manufacturers as<br />

well as users in Europe and the US in a targeted manner. Last year,<br />

the connection to the medical technology companies exhibiting at<br />

the neighbouring MEDICA trade fair in particular ensured a wide<br />

range of professional expertise and effective networking. The session<br />

is offered for the entire day on 14 November for visitors to ME-<br />

DICA and COMPAMED and will end with an international networking<br />

round. The first session (Scale Up, don’t Screw Up: Design for<br />

Manufacturing in Printed Electronics and 3D Printing) where the<br />

Finnish firm VTT and its partners will present cutting-edge research<br />

highlights and the hands-on session on the topic of microfluidics to<br />

be held on Wednesday afternoon (15 November) are especially interesting<br />

in terms of content.<br />

IVAM’s joint exhibition stand presents<br />

the diversity of microtechnology<br />

This year, IVAM’s joint exhibition stand includes 48 participants<br />

from industry and research representing eleven nations (Germany,<br />

Sweden, France, Greece, Switzerland, the Netherlands, Taiwan, the<br />

UK, the US, Japan and Finland). “We are pleased that the Asian businesses<br />

are back after the pandemic years”, says Dr Thomas R. Dietrich,<br />

CEO of IVAM. On site, there will again be a variety of microcomponents<br />

(microelectronical, optronical, microoptical, microfluidic),<br />

sensors, actuators and sensor systems, micropumps, coatings,<br />

smart textiles as well as manufacturing and processing procedures.<br />

This year, the young med-tech company CorTec (from Freiburg) is<br />

set to again be one of the highlights of the IVAM area with its cutting-edge<br />

technology for the next generation of active implants that<br />

enable communication with the nervous system to heal diseases.<br />

CorTec specialises in implants for the long-term recording and stimulation<br />

of neuronal activity.<br />

Strong Fraunhofer presence at COMPAMED<br />

The Fraunhofer-Gesellschaft not only exhibits at the parallel trade<br />

fair MEDICA, but also increasingly at COMPAMED. The world’s leading<br />

organisation for application-oriented research provides ideas<br />

and developments for medical technology with the aim of making<br />

healthcare affordable and facilitating innovative treatment approaches.<br />

The topics exhibited include material developments for medical<br />

and surface engineering, quick-to-manufacture and low-cost<br />

lab-on-a-chip systems and innovations in ultrasound imaging and<br />

3D-printed micro- and macro-optics. Nano inks for medical technology,<br />

bone replacement materials and in vitro testing systems complete<br />

the range and the Fraunhofer trade fair stand. Here, the seven<br />

Fraunhofer institutes and units will present a wide range of research<br />

projects and results (Hall 8a, stand G10).<br />

Improved healing after bone fractures<br />

These include the SCABAEGO project, for example, which aims to<br />

find ways to heal bone fractures without complications. After a fracture<br />

and subsequent inpatient treatment at a hospital, many patients<br />

experience complications during the healing phase. These include<br />

pseudarthrosis and bone defects. This is particularly stressful for<br />

those affected, particularly since healing takes much longer. Hospitals<br />

and the entire healthcare system incur additional work and<br />

enormous costs.<br />

The Fraunhofer Institute for Manufacturing Technology and Advanced<br />

Materials IFAM developed a solution to this together with<br />

the company BellaSeno and the Heidelberg University Hospital. It<br />

uses a composite of polycaprolactone (PCL) and bioglass. The degradable<br />

polymer PCL offers stable support, vascular and guiding<br />

structure while the bioglass impedes bacterial growth and stimulates<br />

bone regeneration. Inserted into a fracture, this solution contributes<br />

to quicker healing free of complications.<br />

No need to fear root canals<br />

A further innovation by Fraunhofer is an intelligent ultrasound system<br />

that improves root canal treatments (the IPUCLEAN project).<br />

Researchers at the Fraunhofer Institute for Ceramic Technologies<br />

and Systems IKTS have developed a technology that noticeably<br />

simplifies root canal treatment at the dentist’s. During treatment,<br />

the dentist cleans the root canals with a file. A piezoceramic stack<br />

actuator combines the file’s rotation with a vibrational motion to<br />

prevent adhesions in the root canal. This way, the file doesn’t need to<br />

be cleaned as often and the treatment takes less time. This technology<br />

can also be used for other medical applications, for example in<br />

diagnostics or cancer treatment.<br />

Can PFAS be replaced in medical technology?<br />

The subject of PFAS is also set to be a hot topic of discussion at COM-<br />

PAMED <strong>2023</strong>. Within the EU, these important industrial chemicals,<br />

which are widely used in medical technology in particular, are threatened<br />

with a blanket ban. The per- and polyfluoroalkyl compounds<br />

with high longevity have been proven to damage the environment<br />

and health, but on the other hand, they save lives through their use in<br />

many high-tech products. In medical technology, particularly in endoscopies<br />

and minimally invasive surgeries, they are indispensable.<br />

“The broad-based regulation of entire substance groups, irrespective<br />

of their proven risks, could cause irreparable damage to Europe,<br />

its citizens and its industry”, says Jörg Mayer, Executive Director of<br />

the industry association SPECTARIS. In sum, there are about 3,000<br />

www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />

page 26/31


affected areas in medical technology, including endoscopy, intracardiac<br />

catheters, implants, stents, MRT, CAT and dialysis machines.<br />

In many cases, there are no alternatives to the previously used<br />

PFAS. The aim should therefore be to find a solution that takes all<br />

interests into equal account and carefully weighs the benefits and<br />

risks.<br />

MDR and IVDR also continue to provide food for discussion<br />

A further regulatory topic is also bound to cause discussion, the<br />

Medical Device Regulation (MDR) and the In Vitro Diagnostic Medical<br />

Device Regulation (IVDR) issued by the EU that have been in<br />

effect since 2021 and 2022, respectively. After all, there are approximately<br />

500,000 types of medical devices on the market – and the<br />

EU’s intention in issuing the regulations was to make these safer<br />

and more transparent for patients. “There is no question that a lot<br />

of work is still required to fully implement them”, comments Stefan<br />

Bolleininger, CEO of the consulting firm be-on-Quality that offers<br />

support for any and all questions regarding regulatory requirements<br />

and quality management in medical technology. “The number<br />

of functioning ‘notified bodies’ must be increased, and additional<br />

guidelines would be helpful to point us in the right direction,<br />

but the courage of entrepreneurs to make their own decisions is<br />

also needed”, the expert explains. As the regulations are a complex<br />

subject matter, dealing with them is a continuous learning process<br />

for the parties involved. Without a doubt, the required workload<br />

has increased compared to the previously applicable provisions.<br />

“However, the quality of documentation and the final product safety<br />

for patients are clearly better”, Bolleininger emphasises. “We<br />

also support the demands of the German Medical Technology<br />

Association (BVMed) and the Diagnostics Industry Association<br />

(VDGH) for more transparency and efficiency, predictability and<br />

speed, more international interconnection and competitiveness,<br />

good management practice and the submitted change proposals<br />

in order to keep the medical technology industry from relocating<br />

outside of Europe”, adds IVAM CEO Dr Thomas Dietrich.<br />

PurMop BLACK ®<br />

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Barking up the right tree: Biodegradable circuit boards<br />

made of cellulose<br />

Electronic refinements, intelligent sensors, contentious issues<br />

such as PFAS and new regulations on medical devices – COM-<br />

PAMED remains a platform with a wide range of innovations and<br />

creative discussions. These also include the evergreen topic of<br />

sustainability. The multinational EU project Hypelignum proposes<br />

an especially intriguing solution in this field. HyPELignum represents<br />

research into wood materials in hybrid printed electronics: a<br />

comprehensive approach for functional electronics with zero net<br />

carbon emissions. The quickly growing availability of affordable<br />

consumer electronics has resulted in increasing amounts of electronic<br />

waste. With its comprehensive approach, the EU-funded<br />

project aims to show that the combination of additive manufacturing,<br />

wood-based materials (in this case cellulose fibrils in particular),<br />

plentifully available transition metals and a progressive,<br />

sustainable assessment can lead to the design and manufacture<br />

of carbon-free electronics. “We work with wood substrates that we<br />

can subsequently use as circuit boards”, states Dr Thomas Geiger<br />

of the Swiss EMPA (Swiss Federal Laboratories for Materials Science<br />

and Technology) who is responsible for base materials in the<br />

project. This approach of recontextualising an ancient material is<br />

also typical for COMPAMED.<br />

Messe Düsseldorf GmbH<br />

D 40001 Düsseldorf<br />

NEWSLETTER | EDITION <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />

page 27/31<br />

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The needle protection caps are<br />

produced on a 96-cavity mold<br />

from Kebo. (Picture: Engel)<br />

Focus on the essential:<br />

Close-to-standard solutions with<br />

proven <strong>EN</strong>GEL technology<br />

<strong>EN</strong>GEL produces needle protection caps for the medical<br />

sector on an emac 265/130. (Picture: Engel)<br />

Get connected – this is <strong>EN</strong>GEL‘s claim bringing together experts with machine solutions and the technologies to match at<br />

Fakuma from 17 to 21 October. Among other exhibits, the <strong>EN</strong>GEL stand is presenting an automotive application and a medical<br />

application which have one thing in common: with complexity reduced to the bare essentials, these applications show<br />

what a close-to-standard solution with proven <strong>EN</strong>GEL technology can look like.<br />

Being a partner for every injection moulder – this is the aspiration on<br />

which <strong>EN</strong>GEL is focusing at the heart of this year‘s Fakuma. Decades<br />

of experience in developing and building injection moulding solutions<br />

have led to a deep understanding of the injection moulding<br />

process and its special character. At Fakuma, <strong>EN</strong>GEL is presenting<br />

solutions deliberately reduced to the essentials that impress in terms<br />

of performance and efficiency at the same time.<br />

Energy-efficient entry level machine<br />

for the dual-platen segment<br />

In the dual-platen machine area, <strong>EN</strong>GEL is exhibiting a standard<br />

application that supports a variety of use cases, manufacturing automotive<br />

trims for the vehicle interior made of a PP compound by<br />

Borealis in a 4-cavity mould on a duo 1480/500. Using 30% recycled<br />

material, this application clearly shows that processing recovered<br />

plastics is a worry-free process on standard machines. The application<br />

does justice to an EU directive currently under discussion which<br />

envisages a 25% share of PCR (post consumer recyclate) in cars by<br />

2030. A viper20 from the <strong>EN</strong>GEL linear robot family is removing the<br />

parts from the 4-cavity mould by Simoldes and placing them on a<br />

conveyor belt.<br />

The servo-hydraulic drive featuring <strong>EN</strong>GEL ecodrive is available<br />

as standard for all sizes of the duo series. In combination with<br />

the digital assistance systems from the iQ family, such as iQ clamp<br />

control and iQ flow control, energy savings potentials of up to 40%<br />

can be achieved compared with conventional dual-platen machines.<br />

This close-to-standard design also offers the advantage of shorter<br />

lead times.<br />

Leveraging the maximum machine potential with digital support<br />

Featuring all the iQ solutions available on the market right now, <strong>EN</strong>-<br />

GEL is showing how the potential of the standard-based duo 500<br />

can be leveraged to the max. While iQ weight control and other<br />

systems ensure process quality, iQ process observer ensures that –<br />

wherever changes occur in the injection moulding process – the machine<br />

operator is alerted to these in real time. Immediate action can<br />

be taken to avoid rejects and keep machine availability high.<br />

e-mac improves productivity per unit of area in the cleanroom<br />

In the medical sector, <strong>EN</strong>GEL is showcasing a high-precision and,<br />

above all, space-saving all-electric application: needle protection<br />

caps are being produced on an e-mac 265/130 – equipped with the<br />

<strong>EN</strong>GEL cleanroom package – in a premiere at Fakuma. This means<br />

that the compact e-mac series is now also available for space-saving<br />

production of medical parts in cleanroom applications. The 96-cavi-<br />

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page 28/31


ty mould comes from KEBO AG and was developed specifically for<br />

secondary packaging. Secondary packaging does not directly touch<br />

the active ingredient and is mainly used to protect and identify the<br />

medical device. Moulds with a large number of cavities, like the<br />

mould by Kebo, require high precision and dynamics in the injection<br />

process – and this is exactly what the new injection unit 265 ensures.<br />

The cycle time is a fast 6.2 seconds.<br />

On show for the first time, box transfer system<br />

reduces manual intervention<br />

The box transfer system is a further innovation that supports optimum<br />

use of the production cell in partially to fully automated production.<br />

The injection-moulded needle protection caps drop out<br />

of the KEBO mould into a delivery chute and are transported from<br />

there by a Z conveyor belt to a box waiting on another conveyor belt.<br />

This box has a capacity of 30,000 units. Once full capacity is reached,<br />

the box is cycled forward on the conveyor belt. All told, there is space<br />

for four boxes of this type on the belt. The box transfer system can<br />

be connected to an automated guided vehicle (AGV) system – inde-<br />

pendently of the manufacturer. Besides the digital interface, all that<br />

is needed is preparations in logistics to allow the AGV to dock with<br />

the box transfer system and accept the boxes.<br />

Combinations for optimum temperature control<br />

Both the duo 500 and the e-mac 130 show how smart temperature<br />

control works. The two production cells combine e-flomo plus with<br />

eco-flomo plus to manage the various aspects of temperature control<br />

in the best possible way: while e-flomo plus takes care of mould<br />

temperature control, eco-flomo plus is used for hot runner cooling,<br />

and more specifically for flow rate monitoring. All manifolds are clearly<br />

displayed by the iQ flow control smart assistant.<br />

Solutions deliberately reduced to the essential that enable highperformance,<br />

efficient injection moulding production – these are<br />

the requirements that <strong>EN</strong>GEL is squaring up to for its customers at<br />

Fakuma <strong>2023</strong>.<br />

<strong>EN</strong>GEL AUSTRIA GmbH<br />

A 43<strong>11</strong> Schwertberg<br />

Schiller Cleanroom Intralogistics Introduces New Spacesaver<br />

Innovative Space Optimization<br />

The development and construction of intralogistics<br />

solutions for cleanrooms is a<br />

challenging task, especially when it comes<br />

to efficient space utilization. SCI (Schiller<br />

Cleanroom Intralogistics), a part of the<br />

SCIO Group, has collaborated with leading<br />

companies in the semiconductor industry to<br />

develop a highly compact storage robot for<br />

wafer production.<br />

Innovative structural design, specialized<br />

interior shelf layout, and precise handler<br />

positioning ensure the efficient utilization<br />

of available space and room height. Thanks<br />

to a sophisticated and remarkably high-performance<br />

gripping system, it‘s also possible<br />

to store containers in a double-deep manner,<br />

providing additional space savings. This<br />

enables the storage and retrieval of more<br />

than 800 wafer boxes within an area of less<br />

than 14 square metres. Subsequently, SCI<br />

conveyor systems ensure the smooth transport<br />

of wafers to the respective production<br />

areas within the cleanroom.<br />

For comparison, in a conventional setup,<br />

a similar quantity of wafers would require<br />

over 38% more space. As space in the highly<br />

controlled cleanrooms of the semiconductor<br />

industry is a valuable commodity due to<br />

the stringent requirements, SCI has been<br />

collaborating with renowned clients in the<br />

semiconductor industry since its founding<br />

in 2009 to develop solutions that enhance<br />

the productive use of space within cleanrooms.<br />

Furthermore, automated storage systems<br />

offer a multitude of advantages for<br />

semiconductor manufacturing, allowing for<br />

the optimization of storage processes, including<br />

precise inventory data availability,<br />

rapid access times, gentle and low-particle<br />

handling, and the maintenance of a constant<br />

laminar flow to ensure consistent air<br />

quality.<br />

Schiller Automatisierungstechnik GmbH<br />

Donau-Gewerbepark 30<br />

D 94486 Osterhofen<br />

Telefon: +49 9932 95040<br />

Telefax: +49 9932 9504900<br />

eMail: firma@schiller.de<br />

Internet: http://sci.schiller.de<br />

www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />

page 29/31


Stainless Steel<br />

Trolley for Process Industry<br />

Hubl Edelstahltechnik supports technology changes in the biopharmaceutical industry with excellent design and manufacturing.<br />

Pharmaceutical manufacturers require very flexible processes in production that nevertheless meet high hygiene<br />

and safety standards at all times. As a full-range supplier, biotech supplier Sartorius Stedim Biotech‘s „FlexAct“ stainless<br />

steel trolley not only focuses on flexible handling for a wide variety of fluid transfer applications. The product design is also<br />

used as a means of differentiation in the market. Experienced product designers created an ergonomic and user-friendly<br />

shape. Sartorius trusted Hubl Edelstahltechnik to design, manufacture and assemble the highly complex and sophisticated<br />

stainless steel parts. Last but not least, the smooth cooperation with the specialist for stainless steel sheet processing ensured<br />

a rapid market launch.<br />

„In addition to a stainless steel trolley that can be used very flexibly,<br />

can be loaded with disposable material for specific applications and<br />

supports the current technology shift toward more disposable material<br />

made of plastic, we placed product design at the top of the list<br />

as a means of differentiating ourselves in the market,“ emphasized<br />

Thomas Paust, Global Director of Integrated Solutions at Sartorius<br />

Stedim Biotech. Of course, design and functionality must not be<br />

mutually exclusive. Along with an ergonomic and descriptive design,<br />

the whole thing also had to be cost-effective to manufacture from<br />

stainless steel. This is where the experts at Hubl Edelstahltechnik<br />

came in, having already manufactured a specially designed food<br />

scale for the Göttingen-based company. With a great deal of experience<br />

as well as design and production know-how, the company<br />

from Vaihingen/Enz has established itself as a specialist for stainless<br />

steel sheet processing and is gladly called upon when it comes<br />

to stainless steel products of the highest quality for the very highest<br />

requirements. Customers are renowned manufacturers in the clean<br />

room, pharmaceutical, solar and food industries.<br />

Design and manufacturing set no limits<br />

This is also how the challenges in the FlexAct project were successfully<br />

tackled. There are hardly any identical parts and almost no symmetries<br />

in the stainless steel trolley, but instead there are sophisticated<br />

curves as well as flattened corners, etc. The stainless steel parts<br />

and profiles have no parallels, instead there are protruding surfaces<br />

and edges. Sliding elements such as the capsule holder, which are<br />

loosely suspended and take up and continue the trolley‘s curvature,<br />

meant further demanding manufacturing steps. The mounted<br />

system rail horizontally on the front of the unit accommodates accessories<br />

such as lights, containers or mounting support rods. The<br />

very wide range of accessory suppliers is taken into account here.<br />

Ultimately, with free supplier selection, the trolley should be able to<br />

be specially equipped for each process.<br />

The appearance of the trolley is unusual for the observer, because<br />

there are no symmetries, no recognizable axes. „Everything<br />

seems round and crooked and, in terms of production technology,<br />

very complex at first glance,“ says production manager Rolf Reiner<br />

of Hubl Edelstahltechnik, describing the manufacturer‘s view. Designer<br />

Sebastian Maier from the Corpus C design office explains<br />

why: „The intention was to deliberately avoid the appearance that<br />

this was a ‚serving trolley‘ like in a clinic.“ Paint finishes in dark gray<br />

and yellow harmoniously complement the stainless steel surfaces.<br />

„However, the fact that the asymmetry and every curve is also owed<br />

to the function only becomes apparent upon closer examination of<br />

the processes,“ adds Thomas Paust. The fact that Hubl always pays<br />

www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />

page 30/31


close attention to the processes of its clients and their customers is<br />

both the cause and the result of its success. The stainless steel sheet<br />

processor can look back on an impressive company history. What<br />

began nearly 35 years ago with the manufacture of range hoods has<br />

become a development partner that designs solutions in stainless<br />

steel, creates the shape and mass-produces the product.<br />

Design, engineering and manufacturing like ping-pong<br />

Maier was very enthusiastic after visiting the company: „We were<br />

pleasantly surprised to see that there were no fundamental manufacturing<br />

limits at Hubl Edelstahltechnik. Everything seemed possible<br />

in stainless steel.“ A lively exchange and good cooperation then<br />

followed in the development of the trolley. Hubl design manager<br />

Bernhard Strauß sees it the same way: „The process was like pingpong.<br />

The designers threw an idea into the room and we responded<br />

with a constructive implementation in stainless steel.“ At Hubl, on<br />

the other hand, the designer and production manager constantly<br />

exchanged ideas. „What was wanted in terms of design and feasible<br />

in terms of construction is not always easy to manufacture,“ Reiner<br />

recalls, „especially when costs also have to be taken into account.“<br />

„Functionality and flexibility should be very high with the FlexAct®.<br />

It must be possible to implement different arrangements just<br />

as it must be possible to handle different liquids,“ explains Maier.<br />

The designers from Fürth accompanied the entire product development<br />

from the idea to the final implementation. After the requirements<br />

were defined, there were different conceptual approaches<br />

that were developed in parallel and checked and evaluated for handling,<br />

ergonomics, workflow and process optimization. Thus, depending<br />

on the process but also on the spatial environment, customers<br />

have different arrangements. While some build their process chain<br />

from left to right, others arrange it from right to left. If, for example,<br />

the pump moves from left to right, the filter cartridge holder must be<br />

able to switch to the opposite side accordingly. In addition, in order<br />

to be able to attach necessary accessories such as lights, containers,<br />

mounting support rods, etc. from different suppliers in accordance<br />

with process necessities and customer requirements, a holding system<br />

was required.<br />

Clean room certificates for special product quality<br />

Thanks to state-of-the-art design and manufacturing processes<br />

based on many years of experience in working with stainless steel,<br />

Hubl Edelstahltechnik scored points with Sartorius. At Hubl, a great<br />

deal of emphasis is always placed on investing in production, and so<br />

it is a central component in the company with an almost 100 percent<br />

vertical range of manufacture. In addition, the highest demands are<br />

placed on the processing machines. An excellent machine park ensures<br />

that constructive solutions also result in outstanding products.<br />

Working with the stainless steel types 1.4301, 1.4016, 1.4404 and 1.4571,<br />

which are often referred to as V2A and V4A, requires a great deal<br />

of experience and often special processes in order to cut, shape or<br />

polish them in such a way as to ensure cleanroom quality.<br />

In May 2010, the stainless steel sheet processor already received<br />

cleanroom certificates from the Fraunhofer Institute IPA in Stuttgart<br />

for two series products. With these seals of quality, awarded for the<br />

first time to a sheet metal processor, Hubl Edelstahltechnik offers<br />

products for use in the chip and pharmaceutical industries whose<br />

quality meets GMP, FDA and EHEDG requirements.<br />

Looking at the stainless steel trolley, viewers and users are pleased<br />

to see an ergonomically and functionally designed, beautifully<br />

shaped product whose manufacture does not exceed the budgeted<br />

cost. „We believe we are well on the way to being able to place our<br />

products even better on the market in the future thanks to the design<br />

and form language combined with highly functional ergonomics.<br />

The fact that Hubl Edelstahltechnik has set us practically no limits in<br />

terms of design and production means that we can continue to plan<br />

along this path,“ says Paust, looking ahead. And the designers are<br />

also highly satisfied: „Hubl implemented our ideas almost without<br />

compromise and showed great flexibility in manufacturing technology.<br />

As a result, almost 99 percent of our ideas were realized. A pleasing<br />

exception in everyday working life, where we often have to live<br />

with compromises,“ Maier concludes.<br />

Stainless steel technology in perfection<br />

Hubl Edelstahltechnik is a system supplier in high-quality sheet metal<br />

processing. With comprehensive know-how in product development,<br />

industrial design and production-related constructions as<br />

well as their implementation in terms of production technology, the<br />

sheet metal specialists are called upon by customers when it comes<br />

to housings and cladding made of stainless steel sheet in prototype<br />

construction, pre-series and small series.<br />

The versatile demands placed on the stainless steel experts in<br />

this regard are also reflected in the industry structure of their customers.<br />

The Hubl Edelstahltechnik team supplies the most demanding<br />

industries such as pharmaceutical, medical and laboratory technology,<br />

biotechnology, clean room and food technology, the packaging<br />

industry as well as mechanical engineering and semiconductors.<br />

Hubl Edelstahltechnik GmbH<br />

Reutwiesenstraße 44 - 50<br />

D 71665 Vaihingen/Enz<br />

Telefon: +49 7042 82450<br />

eMail: info@hubl-gmbh.de<br />

Internet: http://www.hubl-gmbh.de<br />

Impressum:<br />

cleanroom online / W.A. Schuster GmbH · Mozartstrasse 45 · D 70180 Stuttgart · Tel. +49 7<strong>11</strong> 9 64 03 50 · Fax +49 7<strong>11</strong> 9 64 03 66<br />

info@reinraum.de · www.cleanroom-online.de · GF Dipl.-Designer Reinhold Schuster · Stgt, HRB 14<strong>11</strong>1 · VAT DE 1478<strong>11</strong>997<br />

Original texts and images<br />

The contributions mentioned by name are the responsibility of the particular author. Reprinting, also of extracts, are permitted only with the approval of<br />

the editor and with reference to the source. The publisher does not accept any responsibility for unsolicited manuscripts and illustrations. The publisher<br />

is granted the exclusive, spatial, temporal and contentual limited right to freely use the article in unchanged or edited form for all purposes as often as<br />

desired or to transfer it to third parties for use. This right of use relates to print and electric media (Internet, databases, data carriers of all kinds).<br />

www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />

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