Newsletter_11-2023_EN
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The CLEANROOM NEWSLETTER is published every month as a flip catalogue. It is usually sent to subscribers by email on the first Tuesday of the month. Often NEWSLETTERS are also forwarded/shared wihtin the company. This means that the reach is higher than the number of subscribers.
There is a German and an English (international) edition of the NEWSLETTER.
All NEWSLETTERS are archived at www.reinraum.de and can be downloaded at any time as a PDF document.
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<strong>EN</strong> <strong>11</strong>/23<br />
Pioneering concepts<br />
for sustainable and<br />
economical battery cell<br />
production
Pioneering concepts for<br />
sustainable and economical<br />
battery cell production<br />
High-performance battery cells are a key prerequisite for the transition to sustainable mobility. To achieve this, it is essential<br />
to create a more energy-saving and resource-efficient production infrastructure for the cells. Researchers at the<br />
Fraunhofer Research Institution for Battery Cell Production FFB are now demonstrating ways in which the use of so-called<br />
»mini- and macro-environments« can reduce energy and operating costs in battery cell production, thereby creating high<br />
potential for competitive battery production in Germany and Europe. The findings are summarized in the newly published<br />
whitepaper »Energy-efficient and quality-oriented plant concepts for battery cell production«, which is now available.<br />
The momentum with which battery storage technology is developing<br />
as one of the most promising approaches to substituting fossil fuels<br />
is enormous. However, in order for battery cells to be manufactured<br />
more sustainably and economically in the long term, additional savings<br />
potential and efficiency strategies are required in the manufacturing<br />
process, without disregarding the standards of manufacturing<br />
environments. Currently, up to 50 percent of greenhouse gas emissions<br />
in Germany result from the electricity required for the production<br />
of battery cells, of which up to 43 percent of the energy demand<br />
is attributable to the manufacturing environment and the operation<br />
of clean and dry rooms. The whitepaper by the Münster researchers<br />
describes how economic and environmental savings potential can<br />
be achieved in battery cell production in the future with the help of<br />
various innovative environment concepts, and also shows the practical<br />
implementation of the concept at Fraunhofer FFB.<br />
Challenges in battery cell production<br />
In its field of application, the lithium-ion battery (LIB) is considered<br />
the most advanced variant: stationary energy storage systems, consumer<br />
electronics, but above all the electrification of mobility takes<br />
up the bulk of the expected total demand. It is the driver for the annually<br />
increasing demand for LIB in the gigawatt hour range.<br />
The growing demands on the sustainability and performance<br />
characteristics of the battery, such as higher energy density to increase<br />
the range of electric vehicles, also require new types of cell<br />
materials. However, with a view to smooth, high-quality and safe<br />
production of the battery cells, these place extensive demands on<br />
cleanliness and dryness. Clean and dry rooms, i.e. hermetically sealed<br />
rooms, meet these requirements. They have a dry room climate<br />
and thus very low humidity at a dew point of minus 60 degrees - the<br />
Concept of a Fraunhofer FFB plant pilot in U-arrangement as macro-environment:: The momentum with which battery storage<br />
technology is developing as one of the most promising approaches to substituting fossil fuels is enormous. However, in order for battery<br />
cells to be manufactured more sustainably and economically in the long term, additional savings potential and efficiency strategies are<br />
required in the manufacturing process, without disregarding the standards of manufacturing environments. Currently, up to 50 percent of<br />
greenhouse gas emissions in Germany result from the electricity required for the production of battery cells, of which up to 43 percent of<br />
the energy demand is attributable to the manufacturing environment and the operation of clean and dry rooms. The whitepaper by the<br />
Münster researchers describes .© Fraunhofer FFB<br />
www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />
page 2/31
temperature value at which condensation of the air humidity begins. To make it<br />
drier than in the desert, however, enormous amounts of energy are required to<br />
process the very dry air.<br />
Potential of new environment concepts in battery cell production<br />
For the manufacturing environment, Fraunhofer FFB is therefore developing,<br />
implementing and researching process- and machine-related enclosure concepts<br />
in production, which are intended to replace the energy-intensive clean<br />
and dry rooms in the future and represent significantly more cost-effective and<br />
sustainable alternatives.<br />
– »Mini environments are limited, separated manufacturing and transport units<br />
that encapsulate the value-adding process as well as the product. The use of<br />
mini-environments is still limited to laboratory or pilot scale.«<br />
– »Macro environments connect and combine limited, segregated<br />
manufacturing areas, which can include operations, logistics, also machine<br />
and manufacturing units.«<br />
Marius Heller, research associate in the »Assembly and Formation« research<br />
group at Fraunhofer FFB, says: »The use of ‚mini-environments‘ in battery cell<br />
production can improve crucial parameters. These include significantly lower<br />
operating and energy costs and the protection of employees from potentially<br />
harmful hazardous substances. For the industry, a switch to environment plant<br />
concepts in the future can bring about a turnaround to ecological and economical<br />
cell production in Europe.«<br />
Implementation and testing in the production lines of Fraunhofer FFB<br />
In the future, plant manufacturers will be required to design effective and efficient<br />
plant technology. In its flexible and adaptable factories, the »FFB PreFab«<br />
and »FFB Fab«, Fraunhofer FFB will establish a benchmark for quality-oriented<br />
and energy-efficient plant technology compared to the existing state of the art<br />
and thus make a significant contribution to the transfer of advanced solutions to<br />
the battery industry. To this end, among other things, the surrounding clean and<br />
dry rooms will be held in order to test and quantify the process and production<br />
technologies. At the same time, the testing of the environment concepts will be<br />
carried out step by step.<br />
Hasibe Turhan, research associate in the »Assembly and Formation« research<br />
group at Fraunhofer FFB: »We expect battery cell production to undergo<br />
a similar development to that which semiconductor production already underwent<br />
30 years ago: By encapsulating close to the process, targeted air flows can<br />
be realized and a high product quality can be achieved. Overall, the entire process<br />
environment will be optimized.«<br />
Based on market observations and industry discussions, Fraunhofer FFB expects<br />
the breakthrough for »mini-environments« from the pilot line scale to the<br />
series scale starting in 2027.The whitepaper »Energy-efficient and quality-oriented<br />
plant concepts for battery cell production« is now available for free download<br />
(in german only):<br />
November <strong>2023</strong><br />
Dear cleanroom professionals ,<br />
Contrary to many hopes at the<br />
beginning of the year, from an<br />
economic perspective, <strong>2023</strong> has so far<br />
unfortunately been characterised by<br />
stagnation and frustration rather than<br />
a motivated new beginning. However,<br />
30 per cent of investment capital in<br />
Germany has gone abroad, of which only<br />
25 per cent has remained in the EU.<br />
However, we should not be discouraged.<br />
Building on this, here are some interesting<br />
and also successful stories from the<br />
„cleanroom industry“:<br />
> Pioneering concepts for sustainable<br />
and economical battery cell production<br />
> New cleanroom laundry opened in<br />
Eindhoven<br />
> 20 years in the business for industrial<br />
parts cleaning – From „washing parts“<br />
to high-purity cleaning<br />
> Ilmac <strong>2023</strong> in Basel was a<br />
resounding success<br />
> Packing medical items safely,<br />
economically and sustainably<br />
> Innovative Space Optimization<br />
> Stainless Steel Trolley for<br />
Process Industry<br />
With kind regards<br />
Reinhold Schuster<br />
Fraunhofer-Einrichtung Forschungsfertigung Batteriezelle FFB<br />
D 48165 Münster<br />
www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />
page 3/31
On 28 September <strong>2023</strong>, CWS Cleanrooms officially opened its new cleanroom laundry<br />
in Eindhoven together with invited customers.<br />
New cleanroom laundry<br />
opened in Eindhoven<br />
CWS Cleanrooms is a full-service provider and leasing partner for<br />
cleanroom textiles and accessories. The company ensures that its<br />
customers always have sufficient quantities and sizes in the right<br />
place at the right time.<br />
Further expansion of Europe-wide laundry network<br />
The cleanroom market is growing sand with it the requirements for<br />
GMP Annex 1 compliant textile concepts and corresponding laundry<br />
capacities. For optimal supply, the company built a second cleanroom<br />
laundry in Eindhoven between 2022 and <strong>2023</strong>. With this investment<br />
for the growth of customers from the pharmaceutical, life<br />
sciences and semiconductor industries in the Benelux, the company<br />
built another state-of-the-art production facility with future-oriented<br />
technologies and successfully put it into operation in March.<br />
Since then, the site professionally decontaminates in a 2-shift model<br />
in ISO 5 class. The official opening now took place at the end of<br />
September.<br />
Successful opening event<br />
Together with invited customers, the opening of Eindhoven 2 was<br />
celebrated. In addition to interesting presentations, customers got<br />
an insight into the modern and energy-efficient facilities during<br />
tours through the laundry. Furthermore, the company presented its<br />
range of services as well as innovative and sustainable solutions.<br />
The customers on site were convinced: „We are happy for CWS<br />
Cleanrooms. This laundry is an important addition, also for us customers,“<br />
said a long-standing client. Likewise, Egbert Jan Schulenburg,<br />
Regional Manager Operations of Cleanrooms Eindhoven, was happy:<br />
„In a very short time, we have built another cleanroom laundry<br />
here with state-of-the-art equipment that meets the highest quality<br />
standards. Today we were able to celebrate this together with our<br />
customers. An important milestone for the company and the Eindhoven<br />
site.“<br />
“This expansion will significantly increase our production capacity,<br />
allowing us to better meet the growing demands of our customers.<br />
Our new laundry is not just a building; it is a symbol of our commitment<br />
to excellence and our determination to shape a healthier and<br />
safer tomorrow”, explained Markus Schad, CEO of CWS Cleanrooms.<br />
CWS Cleanrooms Deutschland GmbH & Co.KG<br />
Dreieich Plaza 1 A<br />
D 63303 Dreieich<br />
Telefon: +49 6103 3091290<br />
Telefax: +49 6103 309169<br />
eMail: cleanrooms.de@cws.com<br />
Internet: http://www.cws.com/reinraum<br />
www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />
page 4/31
Topping-out ceremony of the Fraunhofer Institute<br />
for Translational Medicine and Pharmacology ITMP<br />
The Fraunhofer Institute for Translational Medicine and Pharmacology ITMP today set an important milestone for the<br />
research landscape in Hesse with the ceremonial topping-out of its new building on the Niederrad campus of Goethe University<br />
Frankfurt. More than 100 high-ranking representatives of politics, industry and science as well as the trades involved<br />
attended the event, including Hesse‘s Minister President Boris Rhein. He emphasized the importance of the Fraunhofer<br />
ITMP for Hessen as a location for science and pharmaceuticals.<br />
„The Fraunhofer ITMP is an exemplary cooperation between science,<br />
business and politics. The Fraunhofer-Gesellschaft and Goethe<br />
University, the federal government and the state of Hesse have<br />
delivered a masterpiece for medical research with the new building.<br />
The commitment is exemplary of the close cooperation between the<br />
players from science, politics and business. On behalf of the entire<br />
state government, I would like to thank everyone who has contributed<br />
to the success of the project,“ said Hesse‘s Prime Minister Boris<br />
Rhein.<br />
The Fraunhofer ITMP is based on the LOEWE Center Translational<br />
Medicine and Pharmacology (TMP), which is funded by<br />
the state of Hesse. At its five sites in Frankfurt am Main, Hamburg,<br />
Göttingen, Penzberg/Munich and Berlin, innovative approaches<br />
to the early detection, diagnosis and therapy of diseases resulting<br />
from impaired immune system functions are being researched. In<br />
the planned new building, the Fraunhofer ITMP will dedicate itself<br />
to the transfer of medical findings into innovative therapies and<br />
drugs.<br />
Dr. Sandra Krey, Executive Vice President Finance and Controlling<br />
of the Fraunhofer-Gesellschaft, explained: „The health care<br />
industry is one of the main pillars of the German and European economy.<br />
As an application-oriented research organization with strong<br />
interdisciplinary operations, the Fraunhofer-Gesellschaft plays a<br />
central role here. Our goal is to make a significant contribution to<br />
the future security of society, technological sovereignty, resilience<br />
and - in particular - affordable health for all. The key to this lies in<br />
our so-called 4D strategy. This brings together the fields of drugs, de-<br />
vices, diagnostics and data, which have often been developed separately<br />
to date, so that Fraunhofer researchers can develop cost-intelligent<br />
system solutions for healthcare across disciplines. As one<br />
of the leading institutes, the Fraunhofer ITMP makes a significant<br />
contribution to this. The decentralized structure of the institute is<br />
an excellent basis for the establishment of local health care networks<br />
with industry throughout Germany. This interdisciplinary and international<br />
exchange is also reflected in the new building for which we<br />
are celebrating the topping-out ceremony today. In the future, the<br />
three main research areas of the institute will be worked on under<br />
one roof: Drug Discovery, Preclinical Research and Clinical Research.<br />
The open structure ensures open communication between<br />
the individual departments.“<br />
In his presentation, Prof. Gerd Geißlinger, Director of the Fraunhofer<br />
ITMP, emphasized the importance of translational research<br />
and highlighted the synergies that the new building will offer the institute:<br />
„Through the transdisciplinary health research made possible<br />
by the collaboration of physicians, engineers, scientists and data<br />
scientists within the Fraunhofer-Gesellschaft and at the Fraunhofer<br />
ITMP, on the one hand patients can quickly benefit from innovations,<br />
and on the other hand an important contribution will be made<br />
to cost-intelligent health care.“<br />
The researchers are scheduled to move into the new Fraunhofer<br />
ITMP building in the fourth quarter of 2024.<br />
Fraunhofer-Institut für Translationale Medizin und Pharmakologie ITMP<br />
D 60596 Frankfurt a. M.<br />
Fig. 1 (from left to right): Volker Bouffier, Member of the Fraunhofer ITMP Board of Trustees and former Prime Minister of Hesse,<br />
Ayse Asar, State Secretary at the Hessian Ministry of Science and the Arts, Boris Rhein, President of the State of Hesse,<br />
Prof. Gerd Geißlinger, Director of the Fraunhofer ITMP, Dr. Sandra Krey, Chief Financial Officer of the Fraunhofer-Gesellschaft,<br />
Prof. Frank Behrens, Deputy Director of the Fraunhofer ITMP. © Fotograf Jürgen Lecher/Fraunhofer ITMP<br />
www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />
page 5/31
Fraunhofer Business Area Cleaning at parts2clean from the very beginning (left: 2003, right: 2022) © Fraunhofer<br />
20 years in the business for industrial<br />
parts cleaning – From „washing parts“<br />
to high-purity cleaning<br />
You can´t make an omelet without breaking eggs – according to the saying, almost every manufacturing or processing company<br />
and institution is aware of the relevance of cleaning and the strong influence of contamination in process chains. In<br />
the world of the Fraunhofer Institutes, too, the question of cleaning processes and associated competences arose in the<br />
2000s. This was soon followed by the birth of the Fraunhofer Cleaning Alliance. This group is now celebrating its 20th anniversary.<br />
Up to now, a wide variety of Fraunhofer institutes and facilities have been developing cleaning processes for a broad<br />
range of industrial challenges, using innovative technologies. At parts2clean <strong>2023</strong> in Stuttgart, Germany, at the Fraunhofer<br />
joint booth no. D28, in hall 10 and during the expert forum will be present the newest cleaning technologies and services.<br />
This year, the Fraunhofer-Business Area Cleaning looks back on 20<br />
years of successful research and development in the field of industrial<br />
parts cleaning - an occasion for a review of highlights and achievements<br />
to date, but also to take a look at many current developments<br />
and research results and to look ahead to the future.<br />
None of the now 77 institutes and facilities of the Fraunhofer-<br />
Gesellschaft has dedicated itself exclusively to the industrial cleaning<br />
of surfaces, but there are many institutes that, due to their technological<br />
focus, inevitably have to deal with cleaning processes in<br />
order to be technologically successful.<br />
However, this technological competence has hardly any external<br />
visibility. This situation already existed in 2001, which is why Dr.<br />
Konrad Wissenbach from the Fraunhofer ILT started an internal<br />
Fraunhofer survey to find out who was actually involved in cleaning<br />
processes and who was interested in working together. This initial<br />
contact finally led to the founding of the Fraunhofer-Cleaning Alliance<br />
on December 5, 2002. The founding members were the Fraunhofer<br />
Institutes FEP, ICT, IGB, ILT, IPA, IPK, IST and IWS.<br />
The establishment of an administrative office at Fraunhofer IPK<br />
as a central point of contact for interested partners and customers<br />
of the member institutes and the launch of a dedicated website for<br />
the visibility of competences, laboratory opportunities and business<br />
areas were the basis for a successful start of this long-term cooperation.<br />
parts2clean and expert forum with bundled Fraunhofer<br />
competence from the very beginning<br />
A significant activity of the newly founded alliance in its very first<br />
year was the joint planning and successful start of the trade fair parts2clean<br />
in Friedrichshafen, Germany, which was launched in 2003.<br />
From the very beginning, today‘s Fraunhofer-Business Area Cleaning<br />
has been involved in the technical orientation of parts2clean,<br />
which has been able to successfully assert itself on the market and<br />
thus can also celebrate its 20th anniversary this year together with<br />
the current organizer – Deutsche Messe AG. In particular, the accompanying<br />
parts2clean expert forum has been the trade fair‘s visitor<br />
magnet from the very beginning. The expert forum is currently<br />
www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />
page 6/31
tive production would also require work in cleanrooms, but such assembly<br />
and cleaning processes are now required on a large scale for<br />
the safe functionality of many assemblies. Even sheet metal fabricators<br />
are increasingly delivering to end customers who demand cleanroom<br />
quality for the parts they supply. Although the term „washing<br />
parts“ still persists, today‘s cleaning processes increasingly have the<br />
character of precision surface finishing.<br />
To makes the right decisions for development strategies in the<br />
field of industrial parts cleaning, detailed knowledge of the market<br />
is an essential basis. This is why Fraunhofer-Business Area Cleaning<br />
conducts regular market surveys and publishes the results as a market<br />
study. After 2007 and 2012, the last survey was conducted in 2020<br />
in the middle of the market situation shaken by Corona. This made<br />
it possible to collect additional information on the resilience of the<br />
parts cleaning industry, which is valuable for strategic decisions.<br />
Underestimated knowledge - industrial parts cleaning<br />
20 years Fraunhofer Business Area Cleaning © Fraunhofer<br />
organized and moderated by the Fraunhofer-Business Area Cleaning<br />
together with the German Industrial Parts Cleaning Association<br />
“Fachverband industrielle Teilereinigung e.V. (FiT)”. Featuring<br />
three days of events and 58 lectures, it continues to form a stable<br />
backbone of parts2clean as the largest expert event in this field.<br />
Innovations and standardization with applied research<br />
The member institutes of the Fraunhofer-Business Area Cleaning<br />
have implemented and continue to implement innovative trends<br />
and developments in this cross-industry technology, thus often enabling<br />
the mastering of new industrial challenges. Some examples of<br />
this are uniform standards through the VDA19 series, high-resolution<br />
imaging detection of residual contamination, blasting processes<br />
with CO2 and lasers, AI-supported cleaning processes through to<br />
environmentally friendly cleaning media. Currently, a DIN standardization<br />
committee is also working on issues of standardization and<br />
assistance for the targeted processing of cleaning tasks.<br />
Around the year 2000, no one could have imagined that automo-<br />
The development of the Fraunhofer-Business Area Cleaning is seamlessly<br />
linked to the endeavor to impart knowledge in the field<br />
of industrial parts cleaning, an area that was still an underdeveloped<br />
area on the ground 20 years ago. In addition to several special<br />
seminars on sub-topics of industrial parts cleaning at the member<br />
institutes, a joint annual basic seminar has been held in Dresden,<br />
Germany, since 2009.<br />
Frank-Holm Rögner, current spokesperson of the Fraunhofer-<br />
Business Area Cleaning and a pioneer in this field, explains: „This<br />
three- or four-day series of events is an important element for knowledge<br />
transfer and has already received a lot of positive feedback.<br />
We have also been able to maintain the seminar as an online format<br />
during the corona period. However, it can only convey the basics of<br />
cleaning processes in a very condensed form. There has been a demand<br />
among us and many interested partners for more comprehensive<br />
training, because unfortunately professional training does not<br />
yet exist in this specialist area.“<br />
Intensive efforts by the Fraunhofer FEP in this direction resulted<br />
in the approval of the „CLOU“ project funded within the framework<br />
of the InnoVET competition after approximately eight years,<br />
on 01.02.2021.<br />
„Among other things, the concept of an extra-occupational training<br />
to become a ’Certified professional Specialist (m/f/d) for industrial<br />
Parts Cleaning‘ is now being developed and currently being tested<br />
together with the Sächsische Bildungsgesellschaft für Umweltschutz<br />
und Chemieberufe Dresden mbH (SGB). This is a milestone<br />
for this industry!“ continues Frank-Holm Rögner enthusiastically.<br />
The Fraunhofer Institutes FEP, IGB, IGCV, IPA, IPK, IPM, IST,<br />
IVV and IWS are currently members of the Fraunhofer-Business<br />
Area Cleaning. Since 2019 the administrative office is located at<br />
the Fraunhofer FEP in Dresden and continuously takes care of the<br />
ongoing development of the expert forum at parts2clean and other<br />
seminars and events for all partners who have a need and interest in<br />
knowledge and developments as well as technologies in the field of<br />
industrial parts cleaning.<br />
For individual challenges that require the development of a<br />
specific cleaning solution, the office connects the respective right<br />
contact person among the Fraunhofer Institutes and is available to<br />
companies and partners for everything starting with consulting and<br />
feasibility studies up to the development of customized solutions or<br />
machines.<br />
Fraunhofer-Institut für Organische Elektronik, Elektronenstrahl-<br />
und Plasmatechnik FEP<br />
D 01277 Dresden<br />
www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />
page 7/31
The cryogenic on-wafer prober at Fraunhofer IAF enables fully<br />
automatic characterizations of up to 25 whole 200-mm or<br />
300-mm wafers with devices for quantum computing<br />
and sensing. © Fraunhofer IAF<br />
KryoproPlus project successfully completed<br />
View into the main chamber with a 200-mm wafer in the center on the<br />
chuck which is moved under the probe card. The system is testing a<br />
wafer from the QUASAR project, in which researchers are developing<br />
single-electron transistors (SETs) based on silicon quantum wells to be<br />
used as a device for spin qubits. © Fraunhofer IAF<br />
Cryogenic on-wafer prober determines<br />
quality of qubit devices for quantum<br />
computing and quantum sensing<br />
Germany’s first cryogenic measuring setup for statistical quality measurement of qubit devices on whole 200- and 300-mm<br />
wafers has started operation at Fraunhofer IAF. The on-wafer prober can characterize devices based on semiconductor<br />
quantum dots and quantum wells as well as superconductors at measurement temperatures below 2 K. Fully automated<br />
operation will allow researchers to build up a quantitatively relevant database and advance the industrial production of<br />
high-quality devices for quantum computing and quantum sensing in Europe.<br />
With the newly set up cryogenic on-wafer prober, researchers at<br />
the Fraunhofer Institute for Applied Solid State Physics IAF aim to<br />
better understand the functioning of quantum devices based on semiconductor<br />
quantum dots and quantum wells as well as superconductors.<br />
The device can characterize wafers in industrial sizes (200<br />
mm and 300 mm) and high volumes (up to 25 wafers in a row) fully<br />
automatically at cryogenic temperatures below 2 K (271.15 C°).<br />
The data sets obtained significantly reduce the dependence on<br />
random hits, which is characteristic for single measurements. In this<br />
way, the increase in measurement capacities at the institute contributes<br />
to the development of reliable production of high-quality qubits<br />
that can be used in quantum computers and quantum sensors.<br />
The facility is the fifth of its kind worldwide, the second in Europe<br />
and the first in Germany. The German Federal Ministry of Education<br />
and Research (BMBF) funded the procurement and installation<br />
of the wafer prober as part of the project “KryoproPlus - Provision<br />
and Verification of a Cryogenic On-Wafer Prober.”<br />
Developing know-how for industrial qubit manufacturing<br />
“With the on-wafer prober we gain new and unique capabilities in<br />
cryogenic characterization nationwide,” emphasizes Prof. Dr. Rüdiger<br />
Quay, KryoproPlus project coordinator and acting institute director<br />
of Fraunhofer IAF. “With this system, we will support our partners<br />
from research and industry in establishing a European supply<br />
chain for materials and production processes for solid-state qubits.<br />
This allows us to make an important contribution to the technological<br />
sovereignty of Germany and Europe,” Quay adds.<br />
“The wafer prober provides us for the first time with statistically<br />
relevant data sets that we can use to systematically optimize and<br />
scale the production of qubit devices,” explains Nikola Komerički,<br />
who is supervising the KryoproPlus project as part of his doctorate<br />
on the characterization of quantum computing devices. Komerički<br />
coordinated the installation and commissioning of the system and is<br />
already performing the first measurements.<br />
“We want to better understand how to get good, homogeneous<br />
qubits to enable scaling and industrial production of qubits in Germany<br />
and Europe,” Komerički adds. “To do that, it is necessary to<br />
expand the qualitative view to include a quantitative, statistical perspective<br />
on device behavior.”<br />
Better data through automated measurement of whole<br />
200 mm and 300 mm wafers at temperatures below 2 K<br />
Qubits based on semiconductor quantum dots and quantum wells<br />
as well as superconductors operate at temperatures close to absolute<br />
www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />
page 8/31
zero (-273.15 °C). This minimizes ambient interference, activates superconductivity, and thus<br />
enables the formation and entanglement of qubits. Accordingly, it is essential for the testing,<br />
optimization and scaling of qubits that they are characterized at their operating temperature<br />
and that a statistically evaluable set of measurement data is collected.<br />
The cryogenic on-wafer prober closes this characterization gap. The automated measurement<br />
of entire 200 mm and 300 mm wafers at temperatures below 2 K with a short changing<br />
time increases the amount of available data. This data provides researchers and engineers<br />
with the necessary basis to make targeted improvements to qubit-formation devices<br />
and increase scalability.<br />
Characterization of qubit devices in the projects MATQu, QUASAR and QLSI<br />
With the full commissioning of the wafer prober, the project KryoproPlus has been completed.<br />
The first measurements of the facility are in the projects “MATQu - Materials for<br />
Quantum Computing,” “QUASAR - Semiconductor Quantum Processor with Shuttling-based<br />
Scalable Architecture” and “QLSI - Large Scale Quantum Integration with Silicon.”<br />
For MATQu, Komerički is characterizing and analyzing (niobium) Josephson junctions,<br />
which are devices for transmon qubits. For QUASAR and QLSI, characterizations of field-effect<br />
transistors (FETs) for single-electron transistors (SETs) based on silicon quantum wells<br />
and, subsequently, SETs that serve as devices for spin qubits are being performed.<br />
1 K cryostat with conducted lines for direct<br />
current and high-frequency measurements.<br />
© Fraunhofer IAF<br />
Fraunhofer-Institut für Angewandte<br />
Festkörperphysik IAF<br />
D 79108 Freiburg<br />
Cleanroom<br />
Solutions<br />
Mehr Sicherheit durch Erfahrung<br />
und Kompetenz<br />
Professionelle Qualifizierung von Reinräumen<br />
gemäß DIN <strong>EN</strong> ISO 14644, VDI 2083 und Annex 1:<br />
• Klassifizierung der Luftreinheit<br />
• Volumenstrombestimmung<br />
• Filterlecktest HEPA-Filter<br />
• Strömungsmessung & -visualisierung<br />
• Erholzeitmessungen<br />
• Messung von Temperatur, relativer<br />
Raumluftfeuchte und weiteren<br />
Raumparametern<br />
Unsere Experten unterstützen Sie beim Risikomanagement<br />
(ICH Q9/EU-GMP-Leitfaden) und<br />
der Projektabwicklung. Sprechen Sie uns an.<br />
Testo Industrial Services GmbH<br />
gmp@testotis.de l Tel.: +49 7661 90901-8000<br />
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Acquisition transitions from an indirect to direct sales and service approach<br />
in the UK and Ireland.<br />
Particle Measuring Systems, Inc.<br />
Announces Acquisition of Environmental<br />
Monitoring Services Irl. Limited<br />
and EMS Particle Solutions Ltd<br />
Particle Measuring Systems, Inc. announces the acquisition of Environmental<br />
Monitoring Services Irl. Limited and EMS Particle Solutions<br />
Ltd, and their parent company (collectively EMS); established<br />
in 1988, and headquartered in Dublin, Ireland. EMS is a leader in the<br />
cleanroom industry, delivering complete cleanroom monitoring and<br />
control solutions and services to customers, and ensuring quality by<br />
design from inception to process control.<br />
Particle Measuring Systems, Inc. is the market leader in contamination<br />
monitoring and control for cleanrooms and aseptic manufacturing<br />
environments. The company combines best-in-class domain<br />
knowledge, technology, and service necessary to successfully meet<br />
regulatory requirements and improve product yields for customers<br />
in the life sciences, semiconductor, and electronics end markets.<br />
This acquisition aligns with Particle Measuring Systems’ strategy<br />
to be direct in every major geographical market as a means to best<br />
support and service customers with advanced contamination monitoring<br />
and control solutions. EMS has a strong, and long-established<br />
track record of success supporting both aseptic pharmaceutical and<br />
semiconductor customers in the UK and Ireland.<br />
Particle Measuring Systems, Inc. has partnered with EMS for<br />
almost thirty years as an exclusive sales and service channel for customers<br />
in these strategic territories. EMS’s knowledge of Particle<br />
Measuring Systems, Inc.’s business is expected to lead to a seamless<br />
integration experience for both customers and employees.<br />
“It has been gratifying to grow EMS over the last 30 years,” said<br />
Dave Nolan, Managing Director, EMS. “This is an exciting and natural<br />
next step for our organization and I’m looking forward to continuing<br />
as part of this great team.”<br />
“We are always looking for ways to provide our customers with better<br />
solutions while maintaining our strong growth trajectory and being<br />
recognized as an employer of choice by our employees.“, said interim<br />
Particle Measuring Systems, Inc. President, Mark Fleiner. “Acquiring<br />
EMS helps us achieve these goals while also preparing for continuity<br />
of service and solutions in this strategic geography.”<br />
Particle Measuring Systems Germany GmbH<br />
Im Tiefen See 45<br />
D 64293 Darmstadt<br />
Phone: +49 351 88963850<br />
email: PMSGermany@pmeasuring.com<br />
Internet: http://www.pmeasuring.de<br />
Mit uns wirksam Kosten sparen! WZB - mehr als nur Reinraum<br />
Dekontamination & Sterilisation<br />
Herstellung & Mietservice<br />
www.wzb-reinraum.de<br />
Am Beckerwald 31 · 66583 Spiesen-Elversberg · Telefon +49 6821.793<strong>11</strong>58<br />
www.reinraum.de Anzeige Reinraum-Online_quer_178x62 | www.cleanroom-online.com mm ohne Anschnitt<br />
NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />
page 10/31<br />
Freitag, 29. Oktober 2021 08:00:44
SÜDPACK Medica expands its production<br />
capacity under clean room conditions<br />
To meet the increasing demand for packaging solutions for sterile goods, SÜDPACK Medica AG is investing in the expansion<br />
of its site in the Orne region of France. At the groundbreaking ceremony for the plant in Coulmer on September 19, the<br />
company will lay an important foundation stone for the further consolidation of its status as a leading producer of pouchmaking<br />
material under ISO 7 clean room conditions.<br />
“The expansion of our production capacities will allow us to position<br />
ourselves even more strongly in the pharmaceutical sector in<br />
addition to the medical goods industry,” emphasizes Thomas Freis,<br />
Managing Director of SÜDPACK Medica. For more than 30 years,<br />
SÜDPACK Medica has been a proven partner to the healthcare industry.<br />
The company’s site in Coulmer primarily manufac-tures sterile<br />
barrier pouches, such as those used in packaging for implants.<br />
It also produces a wide range of reel material and lidding solutions<br />
made of film, Tyvek® and paper. In future, the plant will also focus<br />
on the production of header bags, especially for large-volume medical<br />
technology products that typ-ically undergo ETO sterilisation.<br />
Typical applications range from syringe nests and pipette boxes to<br />
surgical kits, wound-care products and surgical textiles.<br />
Consistent focus on customer and market requirements<br />
In recent years, the company has invested in flow pack and 3-sideseal<br />
pouch machines to meet the increased demand for films and<br />
pouch-making material that can be used at various points in the value<br />
chain, including in the pharmaceutical industry. These products<br />
are an optimal packaging concept for prod-ucts such as stoppers,<br />
filters or connectors. They are also ideal as simple media packaging<br />
and especially as transfer packaging.<br />
Thomas Freis believes that these transport and process packaging<br />
solutions, which are used to transport products between cleanrooms<br />
or to the point of use, harbor enormous market potential for<br />
SÜDPACK Medica: “The glass bottles, ampoules or syringes required<br />
for administering liquid parenterals such as infusions must be<br />
completely sterile before filling. By almost doubling our ISO 7-compliant<br />
clean room production facility as a result of the plant expansion,<br />
we will be an even more efficient supplier to the market – with<br />
high quality standards and an uncompromising promise of quality.”<br />
September 19, <strong>2023</strong> was the start date ...<br />
for what is currently the largest single project at SÜDPACK Medica.<br />
SÜDPACK Medica’s French site is certified to ISO 13485 (medical<br />
+ diagnostic) and 15378 (primary packaging – GMP), making it the<br />
ideal choice for the production of sterile barrier systems for medical<br />
technology and diagnostic applications, as well as primary packaging<br />
for pharmaceuticals.<br />
At the official groundbreaking ceremony, Carolin Grimbacher<br />
and Johannes Remmele, the shareholders of SÜDPACK, were joined<br />
by Erik Bouts, CEO of the SÜDPACK Group as well as Thomas Freis,<br />
Managing Director of SÜDPACK Medica AG and, last but not least,<br />
the head of the investment project, Frederic Covasso, and plant manager<br />
Samuel Wilquin. Chantal Nicoleau, the mayor of Coulmer, was<br />
enthusiastic about SÜDPACK’s investment, which is also linked to<br />
the creation of new jobs – sentiments echoed by Sébastien Gourdel,<br />
the chair-man of the local “Vallées d’Auge et du Merlerault” municipal<br />
association, in his speech during the ceremony. Other guests<br />
who gladly accepted SÜDPACK Medica’s invitation included Agnès<br />
Laigre, vice president of the local “Vallées d’Auge et du Merlerault”<br />
municipal association, Jean Pierre Feret, member of the departmental<br />
council, as well as high-ranking representatives of the French<br />
Chamber of Commerce and Industry and the contracted construction<br />
companies.<br />
SÜDPACK Medica AG<br />
CH 6341 Baar<br />
www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />
page <strong>11</strong>/31
Gerresheimer Gx Elite Vials:<br />
Safely putting production in the fast lane<br />
– Shatter-resistant injection vials maximize patient and production safety<br />
–Also available as ready-to-fill vials in innovative EZ-fill Smart packaging<br />
Gerresheimer, an innovative system and solution provider and a global partner for the pharma and biotech industry, is<br />
presenting Gx Elite, a product line of glass injection vials designed to maximize patient safety and production efficiency.<br />
Superior quality and shatter resistance are the key priorities of the range. The advanced primary packaging solution is particularly<br />
suitable for sophisticated drugs such as biopharmaceuticals and cytostatics. Gx Elite vials can also be delivered presterilized,<br />
ready-to-fill in Gerresheimer’s innovative and sustainable EZ-fill Smart packaging, for example. Gerresheimer<br />
will be presenting these and other solutions at CPHI Barcelona from October 24 - 26, <strong>2023</strong>, at booth 50 in hall 2.<br />
“The trend toward sophisticated and innovative<br />
drugs such as biopharmaceuticals and<br />
cytostatics, as well as innovative vaccines, is<br />
placing new demands on the quality and performance<br />
of primary packing solutions,” says<br />
Holger Krenz, Global Vice President Business Development High<br />
Value Products Tubular Glass at Gerresheimer. “At the same time,<br />
these new solutions are changing the division of work between the<br />
pharmaceutical industry and packaging manufacturers.”<br />
Up to four times more shatter-resistant<br />
Gx Elite vials stand for high quality and shatter resistance, enabling<br />
them to reliably protect valuable drugs. They are the result of many<br />
years of product development and are manufactured in a patented<br />
production process that completely eliminates microdefects measuring<br />
100 µm. The vials can therefore be filled with drugs efficiently<br />
and safely.<br />
Sustainable EZ-fill Smart packaging<br />
Gerresheimer’s Gx Elite vials address the<br />
growing demands on the quality and<br />
performance of primary packaging solutions<br />
for sophisticated and innovative drugs, such<br />
as biopharmaceuticals and cytostatics.<br />
ling process, cuts costs and reduces particle<br />
load by over 90 % by swapping Tyvek lids for<br />
a polymer sealing film. This means that no<br />
Tyvek fibers or adhesive particles are released<br />
when peeling off the film immediately<br />
before the filling process. As a result, the risk of such particle contamination<br />
is considerably reduced. At the same time, EZ-fill Smart<br />
packaging lowers the customer’s carbon footprint by using biopolymers,<br />
reusable materials and a resource-saving sterilization process<br />
(VHP), for example.<br />
Extensive portfolio of ready-to-fill products<br />
Gx Elite vials are part of Gerresheimer’s extensive ready-to-fill (RTF)<br />
portfolio. Ready-to-fill products allow the pharma industry to focus<br />
on their core competencies and save the costs and time required for<br />
washing and sterilizing primary packaging. As a consequence, drugs<br />
can be brought to market more quickly and with lower overall costs<br />
in the production process.<br />
Gx Elite vials are also available in the new, optimized EZ-fill Smart<br />
packaging. The innovative RTF packaging platform simplifies the fil-<br />
Gerresheimer Regensburg GmbH<br />
D 92442 Wackersdorf<br />
www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />
page 12/31
Michael Grosse to hand over CEO role to Torsten Türling<br />
Management change at Syntegon Group<br />
– Torsten Türling becomes new CEO of Syntegon Group effective as of November 1, <strong>2023</strong><br />
– Dr. Michael Grosse resigns as of October 31, <strong>2023</strong><br />
Torsten Türling becomes new CEO of Syntegon<br />
Group effective as of November 1, <strong>2023</strong><br />
The Syntegon Group, a globally leading provider of processing and packaging technology, appoints<br />
Torsten Türling as new Chief Executive Officer (CEO). He succeeds Dr. Michael Grosse,<br />
who will leave the company by mutual agreement on October 31, <strong>2023</strong>, following three and<br />
a half successful years as CEO. For the next phase of the company’s development, Syntegon<br />
is strengthening its Executive Board with an experienced manager who will continue to drive<br />
the company‘s growth and innovation and will significantly reinforce its sales activities.<br />
With Torsten Türling, Syntegon wins a growth-oriented strategist with a strong focus on<br />
implementation. He has over 30 years of international management and sales expertise, with<br />
extensive CEO experience at the helm of well-known listed and privately owned companies.<br />
Most recently, he served as CEO of Nilfisk, a leading global supplier of professional cleaning<br />
equipment based in Denmark and listed on the stock exchange. During his tenure, he initiated<br />
the strategic repositioning of the company and achieved significant progress in growth<br />
and sustainability. Previously, he was CEO of Ideal Standard International, where he was responsible<br />
for a successful turnaround. He further held various management positions at Linde<br />
AG and, as Managing Director of Linde Refrigeration, led its successful integration into<br />
Carrier Corporation following the spin-off. He holds a Master of Business Administration<br />
from the University of Saarbrücken and a Master of Management from EM Lyon Business<br />
School in Lyon.<br />
Dr. Michael Grosse has been CEO of Syntegon since 2020, and as such has been largely<br />
responsible for the company‘s successful transformation into an internationally independent<br />
company following its spin-off from Bosch at the end of 2019.<br />
„We thank Michael Grosse for his outstanding contribution to Syntegon and wish him all<br />
the best for the future. He has steered the company safely through the pandemic and the ongoing<br />
global supply chain crisis. Under his leadership, Syntegon has made excellent progress<br />
in recent years. For the next phase of Syntegon’s development we are delighted to welcome<br />
Torsten Türling, an internationally experienced manager with proven sales expertise. With<br />
his strong focus on innovation and expansion of sales structures, Torsten will contribute to<br />
the company‘s further growth,“ says Marc Strobel, Chairman of the Supervisory Board of<br />
Syntegon.<br />
„Syntegon has made impressive progress as an independent company since its spin-off<br />
from Bosch. I look forward to contributing my expertise to the company and working with<br />
the global team to realize the group‘s growth potential. Syntegon‘s ability to develop customer-specific<br />
solutions is unique and its innovative range of products and services already<br />
excites customers around the world,“ says Torsten Türling.<br />
„It has been a great pleasure and an honor to lead Syntegon on its journey to become<br />
an independent, leading, and global provider of innovative and sustainable processing and<br />
packaging solutions,“ says Dr. Michael Grosse. „Now is the right time to pass on the baton.<br />
I wish Torsten great success and fulfilment in his new role. At the same time, I would like<br />
to thank all our employees for their trust and their unwavering commitment throughout my<br />
tenure.”<br />
Syntegon Technology GmbH<br />
Blaufelder Straße 45<br />
D 74654 Crailsheim<br />
Telefon: +49 7951 4020<br />
eMail: packaging-ph@syntegon.com<br />
Internet: http://www.syntegon.com<br />
www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />
page 13/31
Freeze-Light-Protect reliably adheres to the syringe even at temperatures far below zero and can be provided<br />
with a variety of UV and light protection levels.<br />
Freeze-Light-Protect reliably adheres to the syringe even at temperatures far below<br />
zero and can be provided with a variety of UV and light protection levels.<br />
Freeze-Light-Protect reliably adheres to the<br />
syringe even at temperatures far below zero<br />
and can be provided with a variety of UV and<br />
light protection levels<br />
The newly developed Freeze-Light-Protect syringe label from Schreiner MediPharm is suitable for deep-freeze applications<br />
at temperatures far below zero and at the same time offers individual light protection. Consequently, it is particularly<br />
well-suited for use with sensitive mRNA-based substances as well as for cell and gene therapies. Schreiner MediPharm<br />
is going to present this innovative label for the first time at this year’s PDA Universe of Pre-Filled Syringes and Injection<br />
Devices in Gothenburg from October 17 to 18.<br />
Therapies and vaccines with mRNA substances as well as cell and<br />
gene therapies are becoming increasingly important. However, these<br />
novel active ingredients entail special challenges: On the one hand,<br />
they must be transported and stored on dry ice at freezing temperatures<br />
of down to -100 °C. On the other hand, special light protection<br />
is frequently required, depending on the type of substance. Precisely<br />
for these applications, Schreiner MediPharm has developed the<br />
Freeze-Light-Protect syringe label.<br />
Freeze-Light-Protect securely adheres to the syringe despite<br />
extremely low temperatures and enables reliable marking. In addition,<br />
the specialty label can be provided with a variety of UV and light<br />
protection levels. The first level strictly provides UV protection, level<br />
two protects against UV rays and blue light, and level three delivers<br />
full light protection. The light protection level can be precisely customized<br />
to suit the specific requirements of the active ingredient.<br />
Additional functionalities may be integrated as well: detachable<br />
documentation labels for vaccination cards or patients’ medical records,<br />
inspection windows for checking the syringe contents in unadulterated<br />
color, and graduations for correct dosing of injections.<br />
The novel label from Schreiner MediPharm was developed in coordination<br />
with its partner SCHOTT Pharma who launched the<br />
SCHOTT TOPPAC® freeze syringe. The 1 ml long COC syringe was<br />
developed for medicines with temperatures down to -100 °C with<br />
a view to retaining the syringe’s functionality and integrity of the<br />
syringe closure, thus securing the stability of the drug. Schreiner<br />
MediPharm’s Freeze-Light-Protect was tested specifically for the<br />
SCHOTT TOPPAC® freeze syringe in order to prove the reliability<br />
of the label-integrated protective functions and other features.<br />
Thanks to the combination of the Freeze-Light-Protect label<br />
and SCHOTT TOPPAC® freeze syringe, pharmaceutical companies<br />
are provided with a pre-qualified solution that can be customized<br />
to suit the relevant application. Due to the concentrated<br />
expertise of Schreiner MediPharm and SCHOTT Pharma, they<br />
are optimally supported in bringing their deep-frozen drugs to the<br />
market.<br />
Schreiner MediPharm<br />
D 85764 Oberschleissheim<br />
www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />
page 14/31
Positive Signs for PaintExpo 2024<br />
Registrations for the world‘s leading trade fair for industrial coating<br />
technology are already at an excellent level about one year before<br />
the next edition of the event opens its doors. From 9 to 12 April 2024,<br />
PaintExpo will once again be providing a global showcase for the latest<br />
trends in industrial coating. The who‘s who of the coating technology<br />
industry exhibits at PaintExpo 2024 in Karlsruhe.<br />
With around 430 exhibitors from 27 countries and more than 9,000<br />
trade visitors from 57 countries, PaintExpo was successfully restarted<br />
in 2022 following the pandemic break. More than one in three<br />
exhibitors travelled from abroad. Visitors included a large number of<br />
key decision-makers, specialists and managers, with around 90 per<br />
cent of visitors to the previous PaintExpo able to influence investment<br />
decisions in their companies.<br />
Preparations for PaintExpo 2024 are in full swing. With about<br />
one year still to go before the trade fair opens its doors, around 280<br />
companies have registered and more than 80 per cent of the exhibition<br />
space of the previous event is already sold. „The response from<br />
the industry has been great. This clearly confirms that PaintExpo is<br />
a well-positioned, must-attend event for everyone in the industry.<br />
In April of next year, PaintExpo will once again serve as a worldwide<br />
showcase for innovations and future technologies as well as providing<br />
a platform for practical solutions in industrial coating technology,“<br />
says Markus Geisenberger, Chief Executive Officer of Leipziger<br />
Messe. Registration information can be requested here.<br />
Key Industry Players, Interesting New Exhibitors,<br />
High International Participation<br />
Global market and technology leaders will join innovative mediumsized<br />
companies in three exhibition halls at this world‘s leading trade<br />
fair to present their latest products and applications in industrial<br />
coating technology. Exhibitors will include important industry players<br />
from Germany and abroad such as Axalta, DeFelsko, Dürr, Eisenmann,<br />
FreiLacke, Gema Switzerland, J. Wagner, Krautzberger, Louis Schierholz,<br />
Nordson, PPG and Venjakob. In addition, interesting new exhibitors<br />
were also convinced by the trade fair concept: Among those in<br />
Karlsruhe presenting their range of products and services for the first<br />
time at PaintExpo will be Mitsuda, a Turkish supplier of cleaning and<br />
pretreatment technology.<br />
The coming edition of PaintExpo also has a lot to offer internationally:<br />
Most exhibitors will be from Western European countries.<br />
Alongside Germany, they will be primarily from Italy, Switzerland, Austria,<br />
the Netherlands and Spain. However, companies from countries<br />
such as Turkey and Greece have also already booked their stands. The<br />
proportion of international exhibitors is – as of today – around 40 per<br />
cent.<br />
Full Spectrum of Industrial Coating<br />
The products and services on display at PaintExpo cover the full spectrum<br />
of industrial coating. Next year, the range of exhibits will again<br />
include surface treatment solutions, quality assurance, paints and<br />
paint finishing lines as well as powders and powder coating systems.<br />
The industry platform offers a comprehensive package of coating solutions<br />
for all industries, applications and materials, from wet coating<br />
and powder coating to coil coating.<br />
Leipziger Messe GmbH<br />
D 04356 Leipzig<br />
www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />
page 15/31
parts2clean <strong>2023</strong>:<br />
First-rate contacts, new projects<br />
and concrete deals<br />
Deep-going technical discussions, a strongly attended Expert Forum and a positive overall mood on all three days of the<br />
fair testified to the fact that the 20th parts2clean, ending on September 28, fulfilled all expectations. More than 3,000<br />
trade visitors came to the event, the majority of them armed with current tasks and projects as well as a thirst for new<br />
information. This resulted in numerous high-quality contacts, new projects and even direct business deals for the more than<br />
150 exhibitors from 14 nations at the event.<br />
Cleanliness is playing an increasingly important role in a growing<br />
number of industrial sectors. This conclusion can be drawn after the<br />
close of the 20th parts2clean, made clear by the tasks and projects<br />
which more than 3,000 visitors brought with them to the Stuttgart<br />
Exhibition Center from 26-28 September. The share of foreign visitors<br />
was 20 percent, with the strongest attendance coming from<br />
Germany, Switzerland, the Czech Republic, Turkey, Austria and the<br />
Netherlands.<br />
The highlight theme of “High Purity”, which was added to the<br />
core areas of this, the leading international trade fair for industrial<br />
parts and surface cleaning, made a major contribution to the substantial<br />
increase of around 33 percent compared to the previous<br />
year. “In this way, we have placed a stronger focus on the range of<br />
solutions offered at parts2clean for tasks where the highest cleanliness<br />
requirements need to be met,” reports Christoph Nowak, Project<br />
Director at Deutsche Messe, “and we have thus succeeded in<br />
attracting more visitors from the affected industries to parts2clean.”<br />
This was confirmed by Dr.-Ing. Günther Schmauz, board member at<br />
acp systems AG: “With our high-purity snow blasting cleaning solutions,<br />
we were previously more of a niche supplier at parts2clean.<br />
At this year’s event, however, we were able to welcome a large number<br />
of trade fair guests from the fields of EUV lithography, including<br />
system partners and suppliers, as well as electromobility. The latter<br />
ranges from battery manufacturers and suppliers of components for<br />
power dissipation and energy management right through to electric<br />
motors. For us, parts2clean <strong>2023</strong> went very well.” Jan Gerbrands,<br />
CEO at Netherlands-based Brookhuis Applied Data Intelligence B.<br />
V., a manufacturer of products for optimizing cleanroom operations,<br />
expressed similar sentiments: “It was a fantastic show for us, as we<br />
were able to generate many new contacts.” And, according to Rainer<br />
Straub, Board of Management and Vice President Sales & Customer<br />
Service at Ecoclean GmbH: “parts2clean was significantly more successful<br />
for us this year than in 2022, certainly due to the highlight<br />
theme of ‘High Purity’, which is a focal point in our program at Ecoclean.<br />
This helped us to attract new visitors.”<br />
Decision-minded trade visitors looking to invest<br />
A total of over 150 exhibitors from 14 countries presented new, refined<br />
and time-tested products as well as services for industrial parts<br />
and surface cleaning on around 4,500 square meters of display space.<br />
The fact that most of them were able to hold highly detailed discussions<br />
about specific projects was due to the above-average percentage<br />
of trade visitors (99 percent). About 88% of them were involved in<br />
operational investment decisions, and about 78% visited the trade<br />
fair looking to make purchases. And these were directly implemented<br />
at parts2clean, as Wolfgang Prem, Managing Director of Maschinenbau<br />
Silberhorn GmbH, reported: “This year we are taking away<br />
a whole lot of good leads with visitors from companies we did not<br />
know before. But the highlight of our participation in the tradeshow<br />
was that we were able to sell one of our new MWS cleaning systems<br />
to a company from Israel directly at our booth. It was a first contact<br />
that occurred right here at the show.” Manfred Holzleg, General Manager<br />
of Safechem Europe GmbH, also expressed his satisfaction:<br />
“At parts2clean, we always have the opportunity to meet a diverse<br />
audience. This year, we were able to hold numerous discussions,<br />
especially with visitors from industries that are new to us, and we can<br />
also open up new business fields as a result. However, parts2clean<br />
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page 16/31
is also important for us from the point of view that the world market<br />
and technology leaders from the various areas of industrial cleaning<br />
technology come together here, and we can exchange information<br />
about developments and trends in an interdisciplinary manner.” Bahadir<br />
KöK, Sales Manager of the Turkish company Everest Elektro<br />
Mechanik Makina Sanayi Ve Tic. A.S. took a similar view: “parts2clean<br />
is one of the most important trade fairs for Everest. In order to<br />
become more independent from the automotive industry, we have<br />
developed new systems in line with the current standards in medical<br />
technology, which we are presenting here. We also invited our dealers<br />
from various countries to attend the fair so that we can present<br />
these new developments to them.” Maria Laure from the New Business<br />
Perfect Welding division at the Austria-based Fronius International<br />
company assesses her participation in the trade fair in the<br />
following light: “We participated in parts2clean for the third time and<br />
have noted a positive development, both in terms of visitor numbers<br />
as well as the international makeup. We conduct around 50 percent<br />
of our discussions in English. These are thorough-going discussions<br />
that deal with specific tasks, and in some cases the visitors even<br />
bring along the workpieces to be cleaned.”<br />
Strong demand for information drives record attendance<br />
at Expert Forum<br />
“A magnet for visitors has always been the bilingual Expert Forum<br />
at parts2clean,” remarks Nowak. “But this year it underpinned its<br />
status as one of the world’s most sought-after sources of expertise<br />
on industrial parts and surface cleaning, drawing record attendance.”<br />
And the numbers spoke for themselves: A total of 2,700<br />
times knowledge transfer par excellence by listening to the simultaneously<br />
translated (German English) lectures by renowned<br />
speakers from science, research and industry to generate or deepen<br />
cleaning knowledge. “The enormous popularity of this forum<br />
shows that there is an immense need for information – both for<br />
traditional cleaning tasks as well as high-purity applications, which<br />
will continue to increase due to changing and new requirements,”<br />
adds Nowak.<br />
2nd FiT2clean Award presented<br />
The last day of parts2clean also offered a special highlight, featuring<br />
the presentation of the FiT2clean Award. This was the second<br />
time that the German Industrial Parts Cleaning Association (FiT)<br />
honored outstanding achievements and solutions for parts cleaning.<br />
Intelligent Fluids GmbH secured the €10,000 innovation prize for<br />
the development of water-based, sustainable phase fluids that can<br />
replace standard solvents in numerous cleaning applications.<br />
Deutsche Messe AG<br />
D 30521 Hannover<br />
www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Ausgabe DE 05-<strong>2023</strong> Seite 17/103
Ilmac <strong>2023</strong> in Basel<br />
was a resounding success<br />
(Copyright: MCH Group)<br />
After three eventful days, Ilmac <strong>2023</strong> closed its doors on 28th September <strong>2023</strong> allowing the organisers to look back on a<br />
successful event. From 26 to 28 September <strong>2023</strong>, the exhibition halls in Basel once again set the stage for the largest meeting<br />
place for the chemical and life science industry in Switzerland. The expected number of 10,000 participants was exceeded<br />
and so around 12,000 participants were able to visit the 400 renowned exhibitors from over 20 countries and many other<br />
highlights. This year, Ilmac presented numerous new formats and digital offers in addition to its well-established features.<br />
Over the course of three days, leading industry providers such as<br />
Agilent, Endress+Hauser, Integra, Mettler Toledo, Metrohm, Siemens,<br />
and Skan, as well as 30 innovative startups, came together in<br />
the Basel exhibition halls to present their innovations and new products<br />
to around 12,000 participants. ‘With the new Ilmac format, we<br />
were able to respond even better to the needs of the industry and<br />
thus attract a large number of exhibitors and visitors. We will maintain<br />
this strategy in future to ensure a strong and successful Ilmac,’<br />
says Céline Futterknecht (Brand Director, Ilmac). New highlights like<br />
the Startup Area, the Laboratory of the Future exhibition, the Job<br />
Connect area and our Speakers’ Corner complemented our well-established<br />
formats such as the Ilmac Conference and the Pharma Logistics<br />
Days, which took place in parallel for the third time. A special<br />
experience for all exhibitors and visitors was the Networking Apéro.<br />
There’s no other place where one can mingle with so many colleagues,<br />
experts and service providers under one roof. Kaspar Sutter<br />
(Head of the Department of Economic, Social and Environmental<br />
Affairs of the Canton of Basel-Stadt) said a few words to welcome<br />
everyone.<br />
„Our conclusion is very good. We were able to welcome many<br />
new customers at our stand and start interesting projects. For us as<br />
an innovative company, Ilmac is the most important trade fair to be<br />
able to present our new products to a broad professional audience,“<br />
says Ricardo Da Costa, General Manager of Anton Paar Switzerland<br />
AG after Ilmac. Guiseppe Cirillo, Head Sales & Marketing, SKAN AG,<br />
formulated his positive conclusion as follows: „We had a lot to do and<br />
that‘s what we want at a trade fair! We were visited by many people<br />
- existing and new customers. For me it is nice to see how Ilmac<br />
has recovered. Because Ilmac is our trade fair.“ Paula Winter, Global<br />
Marketing Programme Manager of Beckman Coulter GmbH is also<br />
satisfied: „It went very well for us. We had many interesting discussions<br />
with our customers. Ilmac is very important for us because it is<br />
the leading trade fair for the life and sciences market in Switzerland<br />
and we can present our entire product range here.“<br />
An efficient transfer of know-how at the Ilmac Conference<br />
The science-oriented Ilmac Conference impressed the participants<br />
with a wide range of topics and high-profile speakers. This year’s<br />
focus was on important industry topics such as Lab Digitisation,<br />
Chemical Technologies and New Biotech Methods. The Ilmac Conference<br />
was organised in cooperation with the Swiss Chemical Society,<br />
the Swiss Biotech Association and the Swiss Association of<br />
Graduate Chemists FH (SVC) and ensured an efficient transfer of<br />
knowledge between experts and visitors.<br />
„Our experience at Ilmac has been thoroughly positive. We had a<br />
lot of visitors at the conference. Our programme of national and international<br />
speakers was well received by people and our three themes<br />
are exactly what people are concerned about today,“ says David<br />
Spichiger, Executive Director and Head Office, Swiss Chemica<br />
Sustainability and digitalisation in the Laboratory of the Future<br />
In our new special exhibit, the Laboratory of the Future, participants<br />
had the opportunity to experience future-oriented systems and infrastructures<br />
for laboratories interactively. They were able to get a<br />
comprehensive view of what the laboratory of the future will look<br />
like in view of growing digitalisation and the demand for greater sus-<br />
www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />
page 18/31
tainability. They also had the opportunity to exchange best practice<br />
examples and network with each other at the Innostage workshops<br />
and symposia. For example, the Green Lab Symposium, which is<br />
hosted each year by Green Building Schweiz, was held for the first<br />
time this year on the Innostage in cooperation with Ilmac.<br />
Jens Feddern, Head Vertical Market Life Science at Siemens<br />
Switzerland, was satisfied with the visitor numbers: „The fact that<br />
Ilmac dared to do something new with the Laboratory of the Future<br />
and set new impulses, and that it then worked, is a highlight for us.“<br />
Efficient transport solutions at the Pharma Logistics Days<br />
The Pharma Logistics Days on 27 and 28 September set the scene<br />
for visitors to learn about current trends and innovations in Pharma<br />
Logistics. Around 30 leading service providers in the industry presented<br />
their current logistics solutions and allowed visitors to experience<br />
trucks, containers and passive packaging live and in person.<br />
The Pharma Logistics Days Conference, which was opened by Lukas<br />
Engelberger (Cantonal Councillor of Basel/Head of the Department<br />
of Health/President of the GDK), featured a number of guest<br />
speakers from the life science industry, universities and the logistics<br />
sector. ‘In principle, the entire pharmaceutical logistics supply chain<br />
came together in one place,’ says Gian Carlo Alessi from Lamprecht<br />
Pharma Logistics.<br />
Well prepared and connected all year round with Ilmac 365<br />
The new Ilmac 365 platform enables both exhibitors and participants<br />
to prepare optimally for their Ilmac visit. The app allows people<br />
to view the interactive hall plans, get comprehensive information<br />
about exhibitors and the programme, book appointments and even<br />
arrange meetings during the event. With Ilmac 365, the industry can<br />
continue to network globally. The platform is not only active during,<br />
but also before and after the event, and offers an exclusive space to<br />
network, present products and exchange knowledge – 365 days a<br />
year.<br />
The next Ilmac event will be held in Lausanne on<br />
4 and 5 September 2024 and in Basel from 16 to 18 Sept. 2025.<br />
MCH Messe Schweiz (Basel) AG<br />
Messe Basel<br />
CH 4005 Basel<br />
Telefon: +41 58 206 3106<br />
eMail: anne.klipfel@ilmac.ch<br />
Internet: http://www.ilmac.ch<br />
Monitoring Lösungen von A – Z<br />
• Mapping inklusive Report (USP1079/WHO Appendix 8)<br />
• ISO 14644 Raumstatusvisualisierung<br />
• RBE Batch Release Reports<br />
• Kalibriermanagement (Übersicht mit Historie)<br />
Präzise Mess- und Überwachungslösungen für Reinräume.<br />
Das Rotronic Monitoring System (RMS) bietet höchste Datenverfügbarkeit und maximale<br />
Flexibilität durch einfaches Einbinden von Fremdgeräten. RMS entspricht den Empfehlungen<br />
nach GAMP5 und ist FDA CFR 21 Part <strong>11</strong>/EU Annex <strong>11</strong> konform.<br />
www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Ausgabe DE 05-<strong>2023</strong> Seite 19/103<br />
Erfahren Sie mehr unter Rotronic.de/rms oder ProcessSensing.com
POWTECH and PARTEC <strong>2023</strong>:<br />
International home of powder<br />
processing and particle technology<br />
– 553 exhibitors from 27 countries<br />
– Diverse supporting programme with top speakers and live events<br />
– PARTEC Scientific Congress draws 480 delegates<br />
Happy visitors to Nuremberg: For three days, POWTECH and the PARTEC Congress in Nuremberg formed the hotspot for<br />
international experts in process engineering and the elite in particle technology research. More than 9,500 trade visitors<br />
travelled to POWTECH from locations in Germany and abroad again this year, with international visitors making up about<br />
40 percent of the total. In four exhibition halls, 553 exhibitors from 27 countries (43 percent international) presented the<br />
latest solutions in process engineering and analysis for bulk solids, powder and liquid processing. As part of the top-level<br />
supporting programme, speakers gave 55 presentations in which they discussed current challenges and specific solutions<br />
for the industry with the trade visitors. A particular highlight was the PARTEC Scientific Congress, with an impressive 509<br />
participants and top-level lectures on the current state of particle technology. The new Chair is Dr Lutz Mädler, of the Leibniz<br />
Institute for Materials Engineering in Bremen, who succeeds Dr Arno Kwade of Braunschweig University of Technology.<br />
© NürnbergMesse / Thomas Geiger<br />
Heike Slotta, Executive Director Exhibitions at NürnbergMesse, is<br />
happy: “POWTECH, this time together with PARTEC, once again<br />
shows that it is the home of powder processing and particle technology,<br />
and acts as a huge driver for the various sectors.” POWTECH<br />
recorded not only a 16 percent increase in exhibitor numbers but also<br />
a higher visitor total – more than 9,500. Marianny Eisenhofer, Director<br />
POWTECH, adds: “What makes POWTECH particularly special<br />
is its hands-on nature. Exhibitors praised the strong interest on the<br />
part of trade visitors and the high quality and proportion represented<br />
by decision-makers. Exhibitor and visitor satisfaction – that’s what<br />
counts in the end.”<br />
One of the leading processing trade fairs, POWTECH was once<br />
again strongly international, and while its participants were mainly<br />
from Europe, the appeal of the fair extended to the key processing<br />
markets around the world. Forty-three percent of the exhibitors travelled<br />
from outside Germany, as did about 40 percent of the trade visitors.<br />
After Germany, the countries most strongly represented were<br />
Austria, Italy, Switzerland, the Netherlands, UK, Czech Republic,<br />
China and Turkey. The main sectors represented were chemicals,<br />
food and feed, and pharmaceuticals, while machine and plant builders<br />
also formed an important part of the POWTECH community.<br />
The POWTECH community is already looking forward to gathering<br />
again in two years, as the result of an independent survey<br />
showed: 95 percent of the visitors surveyed said they wanted to attend<br />
POWTECH again after its scheduled break. “Just like the survey<br />
results, we can rely on the data on exhibitor and visitor numbers at<br />
POWTECH,” asserts Eisenhofer. “These figures are verified by FKM<br />
– German Society for Voluntary Control of Fair and Exhibition Statistics,<br />
which quite a number of trade fair organizers opt to use. These<br />
figures count only the visitors who actually register and attend for<br />
each day of the event.”<br />
A glance at the viability of the sector<br />
“In quite difficult economic times, in particular, it is important to<br />
have a platform such as POWTECH that sets the pace and provides<br />
orientation,” says Slotta. “It offers a unique opportunity to meet with<br />
experts, learn, interact, and develop new ideas. After all, only by working<br />
together – and here I’m referring specifically to PARTEC and<br />
its scientific focus – can we tackle the challenges and set the right<br />
course for the future.”<br />
POWTECH is also rigorously refining its goal of promoting the<br />
process engineering sector and its top user industries. Starting in<br />
2025, the event will operate under the name POWTECH TECHNO-<br />
PHARM, and with this new refinement it will provide the perfect<br />
platform for the growing pharmaceutical and life sciences industry<br />
in particular. The agreement between NürnbergMesse GmbH and<br />
the International Association for Pharmaceutical Technology (APV)<br />
was signed at POWTECH.<br />
www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />
page 20/31
PARTEC – Particle technology research at the highest level<br />
The current state of particle technology research forms the basis<br />
for future innovations. This year’s PARTEC, the three-day scientific<br />
congress held in parallel with POWTECH, attracted 509 participants<br />
from 25 countries. PARTEC is also part of the NürnbergMesse<br />
portfolio and is sponsored by VDI-GVC. In addition to top-level<br />
lectures and keynotes from entities such as BASF and Nestlé, along<br />
with lucrative science prize winners, award presentations and panel<br />
sessions, the poster exhibition also met with great interest. At the<br />
close of this extremely successful congress, its Chair, Dr Arno Kwade<br />
of the Institute for Particle Technology at Braunschweig University<br />
of Technology, handed over the baton to Dr Lutz Mädler of the Leibniz<br />
Institute for Materials Technology in Bremen. As the new Chair,<br />
Mädler will be responsible for supervising and refining PARTEC for<br />
the next two years.<br />
Key questions and proposed solutions<br />
in the supporting programme<br />
Strong demand for “knowledge to go”: The two ‘stagetalks’ expert<br />
forums at POWTECH drew more than 2,600 participants. In 55<br />
presentations by top-level speakers on all three days of the event,<br />
experts discussed the latest themes relating to the automation and<br />
processing industry. The stagetalks II expert forum focused on<br />
pharmaceutical production. Other topics very much in vogue were<br />
Future Energies, Battery Production, Recycling, Sustainability and<br />
New Food.<br />
The VDMA Special Show, jointly organized by its Air Handling Technology<br />
and Process Plant and Equipment associations for the first<br />
time, enjoyed strong popularity as a network platform and industry<br />
representative. Eleven member companies and VDMA experts gave<br />
the trade visitors some close insights into the process chain of the<br />
bulk solids industry.<br />
The “innovation made in Germany” pavilion, the Networking<br />
Pavilion and the international Startup Pavilion, and also the POW-<br />
TECH Campus Pavilion gave trade visitors and other interested visitors<br />
an opportunity to network, establish contacts and discuss new<br />
ideas. On the Student Day on the last day of the Trade Fair, a digital<br />
Guided Tour took several hundred students, including doctoral students,<br />
through the highlights of the event.<br />
Once again this year, the impressive live explosion protection<br />
demonstrations by the REMBE Research + Technology Centre<br />
(RTC) ensured that amazed faces and lively discussions about the<br />
way protection systems function were the order of the day in the exhibition<br />
park.<br />
Save the date<br />
POWTECH will take its scheduled break next year. The next event<br />
will be held from 23 to 25 September 2025, under the POWTECH<br />
TECHNOPHARM banner, once again in conjunction with PARTEC<br />
and co-located with FACHPACK at the Nuremberg exhibition venue.<br />
After that, POWTECH will be held again in September 2026.<br />
NürnbergMesse GmbH<br />
D 90471 Nürnberg<br />
Reinraum-Produkte<br />
Protects,<br />
what<br />
matters.<br />
40 Jahre<br />
Qualität im<br />
Reinraum<br />
→ iab-bs.de<br />
www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Ausgabe DE 05-<strong>2023</strong> Seite 21/103
5th Leading Trade Fair for Deburring Technology and Precision Surface Finishing Held<br />
Successfully in Karlsruhe<br />
DeburringEXPO <strong>2023</strong><br />
Distinguished by Outstanding Quality<br />
Nearly all of the more than 1200 expert visitors arrived at this year’s DeburringEXPO in Karlsruhe with specific tasks and<br />
strong demand for information from the 10th through the 12th of October. For the majority of the 107 exhibiting companies<br />
from 13 countries, this resulted in excellent contacts and new projects with good prospects for post-event business. With<br />
more than 500 participants, the bilingual expert forum also lived up to its reputation as a coveted source of knowledge.<br />
Deburring and the production of precision surface finishes are just<br />
one aspect of surface treatment technology. But due to quality and<br />
cost considerations, manufacturing companies are focusing on<br />
them to an ever greater extent. This is confirmed impressively by<br />
the current challenges and projects brought along to this year’s DeburringEXPO<br />
by the 1214 visitors (roughly 10 % more than in 2021)<br />
from the 10th through the 12th of October. 20% of the event’s visitors<br />
came from outside of Germany and 18 countries were represented.<br />
The largest percentage of visitors came from Germany, followed by<br />
Switzerland, Italy, Austria and Slovenia. “The fact that participation<br />
at the trade fair paid off for the exhibiting companies is more important<br />
than the figures themselves,” notes Hartmut Herdin, managing<br />
director of private trade fair promoters fairXperts GmbH & Co. KG.<br />
Significant Contacts Promise Good Post-Event Business<br />
And this appears to be the case, as is evident from the following comments<br />
from Steffen Hedrich, managing director of Kempf GmbH:<br />
“Practically every visitor at DeburringEXPO comes to the trade fair<br />
with an ongoing problem for which they require a solution. As a result,<br />
discussions go into great depth very quickly. We also presented<br />
a world’s first for deburring tasks which place stringent demands on<br />
chamfer quality, and it generated significantly better feedback than I<br />
expected beforehand. For us it’s already clear that we’ll exhibit again<br />
The automation of deburring and surface finishing processes was<br />
one of the dominating topics at this year’s DeburringEXPO.<br />
The exhibitors presented a variety of alternatives to this end.<br />
(Image source: fairXperts GmbH & Co. KG)<br />
in 2025.” The fact that there was so much tangible action at DeburringEXPO<br />
was due to the very high proportion of expert visitors. The<br />
most prominently represented sectors include machinery and systems<br />
manufacturing, metalworking and metal processing, medical<br />
and pharmaceuticals technology, tool and mould making, precision<br />
engineering and optics, the automotive industry, as well as aviation<br />
and aerospace technology. Roughly 92% of all visitors are involved<br />
in company investment decisions. The quality of the contacts and<br />
RFQs is correspondingly good, which were fielded at the event by<br />
a majority of the 107 exhibitors from 13 countries. “We took over the<br />
business from another company that exhibited at the trade fair on<br />
a regular basis and were thus also on hand this year. We were surprised<br />
by the highly specific tasks and RFQs, and by the resulting<br />
quality of our leads. I think we’ll exhibit again at the next Deburring-<br />
EXPO,” reports Shigeru Kajisaki, managing director of Yamazen Europe<br />
GmbH. Dieter Münz, managing director of Ultratec Innovation<br />
GmbH, is also very satisfied with the way things went at the trade<br />
fair: “DeburringEXPO is our most important trade fair. You don’t<br />
have as many visitors as you do at the big metalworking events, but<br />
they all come with a specific task in mind. As a result, the success<br />
rate for good post-event business is significantly higher here than at<br />
other trade fairs. This is why we will definitely be back in 2025.” David<br />
Bartels, laboratory manager responsible for process engineering<br />
sales at Höckh Metall-Reinigungsanlagen GmbH, who exhibited together<br />
with SGM s.r.l. (manufacturer of thermal deburring systems),<br />
also drew a positive balance: “Deburring is one of the major topics at<br />
DeburringEXPO, and cleaning is an upstream or downstream production<br />
step. The joint trade fair presentation with SGM has resulted<br />
in synergies that have enabled us to generate more interesting<br />
leads than at previous events, including numerous new contacts.”<br />
Patrick Taschek, sales and project engineer at Rösler Oberflächentechnik<br />
GmbH, recalls very detailed discussions and RFQs: “During<br />
the three days at the trade fair, we were visited by existing customers<br />
with whom we were able to discuss new projects. On the other hand,<br />
we were also able to establish good new contacts. Our meetings frequently<br />
focused on reducing the number of manual processes, as<br />
well as simplifying and automating processing operations.” Jan-Niklas<br />
Merkel from the technical sales department at SHL AG also<br />
discovered that the trend towards more automation, which is not<br />
least of all due to the shortage of qualified personnel, was a dominant<br />
theme at this year’s DeburringEXPO: “The visitors came from<br />
various metalworking sectors with different tasks for deburring<br />
and the production of precision surface finishes. We observed that<br />
the requirements for automation solutions are becoming more de-<br />
www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />
page 22/31
manding and that greater degrees of automation are required.”<br />
High Levels of Visitor Satisfaction Thanks to<br />
Numerous Innovations<br />
The fact that the leading trade fair for deburring technologies and<br />
precision surface finishing lived up to the expectations of the visitors<br />
as well is made apparent by the evaluation of the visitor survey.<br />
Roughly 95% were satisfied or very satisfied with the trade fair offerings.<br />
Without a doubt, the numerous new and further developments<br />
presented by the exhibitors contributed to the high levels of satisfaction.<br />
Further evidence of visitor satisfaction is the recommendation<br />
rate: more than 75% would recommend a visit to the leading trade<br />
fair as an information and procurement platform to colleagues and<br />
business partners.<br />
Coveted Source of Knowledge<br />
Right from its very first edition, the bilingual expert forum at DeburringEXPO<br />
has established itself as a coveted source of knowledge.<br />
505 participants took advantage of the simultaneously interpreted<br />
presentations (German English) at this year’s event in order to<br />
deepen their knowledge of deburring technologies and the production<br />
of precision surface finishes. For more than 30% of the visitors,<br />
the programme schedule for the expert forum was the decisive factor<br />
for selecting the day on which they visited the trade fair.<br />
The next DeburringEXPO will be held at the Karlsruhe Exhibition<br />
Centre from the 14th through the 16th of October, 2025.<br />
fairXperts GmbH & Co. KG<br />
D 72639 Neuffen<br />
Intelligent standard parts from Ganter ensure greater safety, higher efficiency<br />
and more stable processes.<br />
Signal Feedback Included<br />
Setting bolts with a cable? Cabinet U-handle with signal light? An<br />
oil level indicator that provides not only visual information but also<br />
sends an electronic signal thanks to a REED contact? There’s no<br />
doubt about it: Ganter standard parts are becoming even more functional<br />
- multifunctional to be precise. They are suitable for a wide<br />
range of applications, such as remote monitoring the fill and temperature<br />
levels in hydraulic tanks, displaying process situations, or<br />
reporting the position of parts in machines.<br />
For instance, the smart GN 251.2 setting bolt reports whether<br />
workpieces are precisely positioned in the machining process thanks<br />
to the integrated end position switch. The GN 817.6 indexing plunger<br />
and its pneumatically operated, fully compatible counterpart, the<br />
GN 817.7, send a high signal as soon as the plunger is successfully<br />
engaged. Information on safety-related opening operations is provided<br />
by the safety hinges of the GN 139 and GN 239 series, which<br />
are available in zinc die-cast, stainless steel and fiber-glass-reinforced<br />
polyamide. The angle-dependent switching point can be adjusted<br />
individually, and a combined closing and locking query can be<br />
made in conjunction with the above-mentioned indexing plunger.<br />
This improves safety or saves energy - for example, when the doors<br />
need to be closed to ensure effective cooling in control cabinets. GN<br />
893 proximity switches are equipped with inductive sensors that are<br />
installed in power clamps and report that a workpiece is clamped in<br />
the machine properly.<br />
There are other control elements in Ganter’s portfolio in addition<br />
to such sensors: GN 331 and GN 332 machine tubular handles<br />
provide status information via a light signal, the push button can call<br />
up further functions, and the emergency stop switch, which is also<br />
integrated, interrupts the system’s safety chain and safely stops it<br />
to protect the operator from injury and also to protect the machine<br />
from damage.<br />
GN 422 and GN 628.4 cabinet U-handles also use a push button,<br />
but do not have an emergency stop. GN 3310 switches provide<br />
immediate feedback in the form of a red or green illuminated push<br />
button.<br />
Ganter deliberately avoids signal transmission via radio and relies<br />
on cable-based connections instead - because this simplifies<br />
integration into control systems, while improving reliability at the<br />
same time.<br />
Otto Ganter GmbH & Co. KG<br />
Triberger Straße 3<br />
D 78120 Furtwangen<br />
Telefon: +49 7723 65070 Telefax: +49 7723 4659<br />
eMail: info@ganternorm.com Internet: http://www.ganternorm.com<br />
www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />
page 23/31
MULTIVAC at Compamed <strong>2023</strong> (13-16 November <strong>2023</strong>)<br />
Packing medical items safely,<br />
economically and sustainably<br />
MULTIVAC will be presenting itself (Hall 8a, Stand H01) at this year‘s Compamed as a supplier of integrated solutions for<br />
the healthcare sector. A new machine model, the R 3 thermoforming packaging machine, will be exhibited at the trade<br />
fair, and it is designed for entry level, automatic packing of medical products, which place relatively low demands on the<br />
packaging. Another focus of MULTIVAC‘s presence at the<br />
trade fair will be the presentation<br />
of sustainable packaging concepts.<br />
Expansion of the product range in the<br />
entry-level sector<br />
The R 3 thermoforming packaging machine,<br />
which is being shown to the medical sector<br />
for the first time, is suitable for packing lowrisk<br />
medical products, such as for example<br />
disposable syringes, laboratory supplies<br />
and connectors etc, which are frequently<br />
produced in large quantities and packed in<br />
conventional thermoformed packs. Some of<br />
the features of the machine are its outstanding<br />
price-to-performance ratio, as well as<br />
its simple servicing and maintenance. The<br />
machine at Compamed will show a flexible<br />
film pack with uncoated medical paper as<br />
the upper web, which is suitable for packing<br />
disposable products. Before the upper web<br />
is sealed, it is printed by a Bell-Mark Inteli-<br />
Jet Traverse HD printer, and the print image<br />
is subsequently inspected by a MULTIVAC<br />
vision system.<br />
Traysealer designed to meet the high<br />
demands of the medical industry<br />
Other exhibits include the T 260 traysealer,<br />
a mobile and compact model, which is designed<br />
for running a wide spectrum of trays,<br />
and which offers companies packing small<br />
to medium-sized batches a high degree of<br />
process reliability, reproducibility, and above<br />
all flexi-bility. The sealing die ensures<br />
that a controlled sealing pressure and precise<br />
temperature distribution are achieved.<br />
Critical parameters are monitored permanently<br />
by sensors.<br />
Secure packaging of medical products<br />
in film pouches<br />
When it comes to packing sterile medical<br />
products in film pouches, MULTIVAC will<br />
be showing the C 300 TC chamber machine.<br />
It ena-bles packs to be produced either as<br />
vacuum packs or with modified atmosphere<br />
and reduced residual oxygen content. A<br />
temperature-controlled and permanently<br />
heated sealing bar ensures that this cleanroom-compatible<br />
machine achieves reproducible<br />
sealing quality, and the whole process<br />
can be calibrated and validated.<br />
Modular carrier system for the controlled<br />
transportation, loading and buffering of<br />
syringes<br />
Among the exhibits will also be a modular<br />
carrier system with the H 242 handling<br />
module, which in this example will be demonstrating<br />
the loading of syringes into<br />
combi packs. The integrated and high-performance<br />
vision system ensures that, even<br />
at high output, all the packs are inspected<br />
rigorously for completeness of content. The<br />
sys-tem also checks, whether the individual<br />
products have been loaded correctly into<br />
the pack cavities.<br />
Sustainable packaging solutions<br />
for medical products<br />
Sustainable packaging solutions, which<br />
are increasingly gaining in significance in<br />
the medical products industry, are another<br />
featured topic at the trade fair. A variety of<br />
packaging concepts will be shown on the<br />
stand, and these make a significant contribution<br />
to saving consumable material and<br />
resources in the packaging process, as well<br />
as providing better pack recyclability.<br />
“Significant savings in consumable materials<br />
can be made with our machines, such<br />
as for example the reduction in film thickness,<br />
the close matching of the pack size<br />
to the product, and the optimised design<br />
of the pack format in the machine. Other<br />
potential savings can be achieved by reduced<br />
cross cutting waste, smaller partition<br />
widths between the packs, as well as narrower<br />
edge trims,” explains Verena Vetter,<br />
Product Manager for Medical & Pharma Solutions<br />
at MULTIVAC. “We can also support<br />
our customers, when it comes to better recyclability:<br />
The trend in the market is going<br />
away from multi-layer films, which can not<br />
be recycled, towards fully recyclable polyolefin<br />
solutions. Our machines are designed<br />
in such a way, that they can run a wide range<br />
of materials without problems, and these include<br />
mono materials from PP or PE, as well<br />
as recyclable polyolefin solutions made of<br />
PE/PP.”<br />
By using machines designed in the<br />
MULTIVAC e-Concept, customers can also<br />
save resources during the packaging process<br />
itself: These machines enable savings<br />
to be made in the compressed air and cooling<br />
water consumption, as well as energy<br />
savings through the use of electrical instead<br />
of pneumatic drives.<br />
MULTIVAC Sepp Haggenmüller GmbH & Co. KG<br />
D 87787 Wolfertschwenden<br />
www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />
page 24/31
(c: Constanze Tillmann)<br />
The med-tech supply sector shows off its “high-performance mode”<br />
COMPAMED <strong>2023</strong>, between the poles<br />
of top innovation and regulation<br />
If you want to see the efficiency of the medical technology industry’s supply sector for yourself, a visit to the leading international<br />
industry platform COMPAMED in Düsseldorf is absolutely essential. From 13–16 November <strong>2023</strong>, in fully booked<br />
out trade fair Halls 8a and 8b, more than 700 exhibiting businesses from around 40 different nations will demonstrate their<br />
special know-how and many innovations for applications in medical technology, medical devices and medical technology<br />
manufacturing, divided into five “worlds of experience”. As always, this will take place in parallel to the thematically fitting<br />
world’s leading medical trade fair MEDICA with more than 5,000 participants from 70 countries. The five worlds of experience<br />
are: Manufacturing & Devices (e.g., components, parts, manufacturing processes), Services & Advice (e.g., research,<br />
development, services), Materials (e.g., plastics, glass, ceramics, metals, composite materials, adhesives, packaging), Micro<br />
Tech (such as micro components, microfluidics) as well as IT in Tech (software development and maintenance for medical<br />
technology).<br />
These worlds of experience offer their professional audience many<br />
innovations as well as an exciting programme on stage based on<br />
the programme formats that have been established for two years:<br />
the COMPAMED HIGH-TECH FORUM by IVAM and the COM-<br />
PAMED SUPPLIERS FORUM by Devicemed. For the entire trade<br />
fair duration, the forum’s international talks (in Hall 8a), organised<br />
by International Microtechnology Business Network IVAM, will offer<br />
insight into research and development of the processes and products<br />
exhibited at the trade fair, explain technological trends in the<br />
industry and convey information on the relevant markets abroad for<br />
medical technology. The forum designed by the Devicemed professional<br />
media portal will also run for all four days of COMPAMED and<br />
will present cutting-edge developments along the entire value chain<br />
in medical technology (in Hall 8b).“This year, the topic of ‘electronics<br />
in medical technology’ has met with particularly great interest”, says<br />
Marc Platthaus, Editor in Chief of Devicemed, naming one of this<br />
year’s focus areas.<br />
Embedded systems: setting the pace for<br />
modern medical technology<br />
In his forum talk “What is the importance of embedded software and<br />
electronics in medical technology?”, Dieter Müller will offer insight<br />
into the field’s current developments at a high-tech level. The expert<br />
for medical engineering is a Senior Business Development Manager<br />
at Akkodis, a development service provider operating globally, and<br />
will use several examples to explain how embedded systems can improve<br />
the performance of modern med-tech. For example, the company<br />
Aesculap has developed a computer-based navigation system<br />
with the name OrthoPilot Elite that can support surgeons in hip and<br />
knee surgeries. Thanks to the method’s high accuracy when placing<br />
the implants, it ensures that the requirements for durability and<br />
function of the implants are fully met. What’s positive for patients is<br />
that the OrthoPilot does not need any additional pre-examinations<br />
by way of X-rays or CAT scans, and thus additional radiation exposure<br />
is prevented. The system is a unit consisting of a computer, the<br />
corresponding keyboard and mouse, a screen, a camera and optical<br />
markers. This basic unit uses the software for calculating the navigation,<br />
using different versions for various kinds of surgery. With the<br />
help of the optical markers that are affixed to the instruments and<br />
the patient’s body, the position of the instruments can be continuously<br />
determined during surgery. Due to the different marker positions,<br />
the software can calculate a three-dimensional image and can<br />
continuously pinpoint the exact location of the instruments and the<br />
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page 25/31
joint during surgery. This makes it possible to insert implants with<br />
complete accuracy. Today, the OrthoPilot forms part of more than<br />
1,500 surgeons’ daily routine, and to date more than 300,000 surgeries<br />
have been carried out with its special navigation.<br />
The importance of medical electronics today can also be expressed<br />
in figures. According to calculations by market research company<br />
Research and Markets, the volume for medical electronics amounted<br />
to USD 6.30 billion in 2021 and is expected to achieve an average<br />
annual sales growth rate of 8.3 percent over the forecast period until<br />
2030. The increasing use of medical electronics in the fields of imaging,<br />
screening, treatment and intervention is an important growth<br />
driver. The US National Institutes of Health (NIH) state that the implementation<br />
of artificial intelligence (AI) in the healthcare sector<br />
could decrease annual health spending by USD 150 billion by 2026.<br />
“Europe meets USA” – COMPAMED HIGH-TECH FORUM<br />
highlights the best practices of a close friendship<br />
The COMPAMED HIGH-TECH FORUM, also held in English, also<br />
focuses on topics that are currently of particular concern to the industry:<br />
“Scale Up, don’t Screw Up: Design for Manufacturing in Printed<br />
Electronics and 3D Printing”, “Smart Sensor Solutions”, “Europe meets<br />
USA: High-Tech for Medical Devices”, “Laser & Photonic Applications”<br />
and “Microfluidics”. This topic is covered in two sessions that are titled<br />
“Integration and Combination of Microfluidic Components Generating<br />
Solutions for Life Sciences” and “Microfluidic-based Diagnostic and<br />
Life Science Consumables – From Idea to Viable Product”.<br />
The forum’s highlights again include the session for internationalisation<br />
“Europe meets USA – High-Tech for Medical Devices”.<br />
After its successful premiere last year, this series of talks is being<br />
continued with the aim of promoting cooperation in the field of medical<br />
technology between component and device manufacturers as<br />
well as users in Europe and the US in a targeted manner. Last year,<br />
the connection to the medical technology companies exhibiting at<br />
the neighbouring MEDICA trade fair in particular ensured a wide<br />
range of professional expertise and effective networking. The session<br />
is offered for the entire day on 14 November for visitors to ME-<br />
DICA and COMPAMED and will end with an international networking<br />
round. The first session (Scale Up, don’t Screw Up: Design for<br />
Manufacturing in Printed Electronics and 3D Printing) where the<br />
Finnish firm VTT and its partners will present cutting-edge research<br />
highlights and the hands-on session on the topic of microfluidics to<br />
be held on Wednesday afternoon (15 November) are especially interesting<br />
in terms of content.<br />
IVAM’s joint exhibition stand presents<br />
the diversity of microtechnology<br />
This year, IVAM’s joint exhibition stand includes 48 participants<br />
from industry and research representing eleven nations (Germany,<br />
Sweden, France, Greece, Switzerland, the Netherlands, Taiwan, the<br />
UK, the US, Japan and Finland). “We are pleased that the Asian businesses<br />
are back after the pandemic years”, says Dr Thomas R. Dietrich,<br />
CEO of IVAM. On site, there will again be a variety of microcomponents<br />
(microelectronical, optronical, microoptical, microfluidic),<br />
sensors, actuators and sensor systems, micropumps, coatings,<br />
smart textiles as well as manufacturing and processing procedures.<br />
This year, the young med-tech company CorTec (from Freiburg) is<br />
set to again be one of the highlights of the IVAM area with its cutting-edge<br />
technology for the next generation of active implants that<br />
enable communication with the nervous system to heal diseases.<br />
CorTec specialises in implants for the long-term recording and stimulation<br />
of neuronal activity.<br />
Strong Fraunhofer presence at COMPAMED<br />
The Fraunhofer-Gesellschaft not only exhibits at the parallel trade<br />
fair MEDICA, but also increasingly at COMPAMED. The world’s leading<br />
organisation for application-oriented research provides ideas<br />
and developments for medical technology with the aim of making<br />
healthcare affordable and facilitating innovative treatment approaches.<br />
The topics exhibited include material developments for medical<br />
and surface engineering, quick-to-manufacture and low-cost<br />
lab-on-a-chip systems and innovations in ultrasound imaging and<br />
3D-printed micro- and macro-optics. Nano inks for medical technology,<br />
bone replacement materials and in vitro testing systems complete<br />
the range and the Fraunhofer trade fair stand. Here, the seven<br />
Fraunhofer institutes and units will present a wide range of research<br />
projects and results (Hall 8a, stand G10).<br />
Improved healing after bone fractures<br />
These include the SCABAEGO project, for example, which aims to<br />
find ways to heal bone fractures without complications. After a fracture<br />
and subsequent inpatient treatment at a hospital, many patients<br />
experience complications during the healing phase. These include<br />
pseudarthrosis and bone defects. This is particularly stressful for<br />
those affected, particularly since healing takes much longer. Hospitals<br />
and the entire healthcare system incur additional work and<br />
enormous costs.<br />
The Fraunhofer Institute for Manufacturing Technology and Advanced<br />
Materials IFAM developed a solution to this together with<br />
the company BellaSeno and the Heidelberg University Hospital. It<br />
uses a composite of polycaprolactone (PCL) and bioglass. The degradable<br />
polymer PCL offers stable support, vascular and guiding<br />
structure while the bioglass impedes bacterial growth and stimulates<br />
bone regeneration. Inserted into a fracture, this solution contributes<br />
to quicker healing free of complications.<br />
No need to fear root canals<br />
A further innovation by Fraunhofer is an intelligent ultrasound system<br />
that improves root canal treatments (the IPUCLEAN project).<br />
Researchers at the Fraunhofer Institute for Ceramic Technologies<br />
and Systems IKTS have developed a technology that noticeably<br />
simplifies root canal treatment at the dentist’s. During treatment,<br />
the dentist cleans the root canals with a file. A piezoceramic stack<br />
actuator combines the file’s rotation with a vibrational motion to<br />
prevent adhesions in the root canal. This way, the file doesn’t need to<br />
be cleaned as often and the treatment takes less time. This technology<br />
can also be used for other medical applications, for example in<br />
diagnostics or cancer treatment.<br />
Can PFAS be replaced in medical technology?<br />
The subject of PFAS is also set to be a hot topic of discussion at COM-<br />
PAMED <strong>2023</strong>. Within the EU, these important industrial chemicals,<br />
which are widely used in medical technology in particular, are threatened<br />
with a blanket ban. The per- and polyfluoroalkyl compounds<br />
with high longevity have been proven to damage the environment<br />
and health, but on the other hand, they save lives through their use in<br />
many high-tech products. In medical technology, particularly in endoscopies<br />
and minimally invasive surgeries, they are indispensable.<br />
“The broad-based regulation of entire substance groups, irrespective<br />
of their proven risks, could cause irreparable damage to Europe,<br />
its citizens and its industry”, says Jörg Mayer, Executive Director of<br />
the industry association SPECTARIS. In sum, there are about 3,000<br />
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page 26/31
affected areas in medical technology, including endoscopy, intracardiac<br />
catheters, implants, stents, MRT, CAT and dialysis machines.<br />
In many cases, there are no alternatives to the previously used<br />
PFAS. The aim should therefore be to find a solution that takes all<br />
interests into equal account and carefully weighs the benefits and<br />
risks.<br />
MDR and IVDR also continue to provide food for discussion<br />
A further regulatory topic is also bound to cause discussion, the<br />
Medical Device Regulation (MDR) and the In Vitro Diagnostic Medical<br />
Device Regulation (IVDR) issued by the EU that have been in<br />
effect since 2021 and 2022, respectively. After all, there are approximately<br />
500,000 types of medical devices on the market – and the<br />
EU’s intention in issuing the regulations was to make these safer<br />
and more transparent for patients. “There is no question that a lot<br />
of work is still required to fully implement them”, comments Stefan<br />
Bolleininger, CEO of the consulting firm be-on-Quality that offers<br />
support for any and all questions regarding regulatory requirements<br />
and quality management in medical technology. “The number<br />
of functioning ‘notified bodies’ must be increased, and additional<br />
guidelines would be helpful to point us in the right direction,<br />
but the courage of entrepreneurs to make their own decisions is<br />
also needed”, the expert explains. As the regulations are a complex<br />
subject matter, dealing with them is a continuous learning process<br />
for the parties involved. Without a doubt, the required workload<br />
has increased compared to the previously applicable provisions.<br />
“However, the quality of documentation and the final product safety<br />
for patients are clearly better”, Bolleininger emphasises. “We<br />
also support the demands of the German Medical Technology<br />
Association (BVMed) and the Diagnostics Industry Association<br />
(VDGH) for more transparency and efficiency, predictability and<br />
speed, more international interconnection and competitiveness,<br />
good management practice and the submitted change proposals<br />
in order to keep the medical technology industry from relocating<br />
outside of Europe”, adds IVAM CEO Dr Thomas Dietrich.<br />
PurMop BLACK ®<br />
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Barking up the right tree: Biodegradable circuit boards<br />
made of cellulose<br />
Electronic refinements, intelligent sensors, contentious issues<br />
such as PFAS and new regulations on medical devices – COM-<br />
PAMED remains a platform with a wide range of innovations and<br />
creative discussions. These also include the evergreen topic of<br />
sustainability. The multinational EU project Hypelignum proposes<br />
an especially intriguing solution in this field. HyPELignum represents<br />
research into wood materials in hybrid printed electronics: a<br />
comprehensive approach for functional electronics with zero net<br />
carbon emissions. The quickly growing availability of affordable<br />
consumer electronics has resulted in increasing amounts of electronic<br />
waste. With its comprehensive approach, the EU-funded<br />
project aims to show that the combination of additive manufacturing,<br />
wood-based materials (in this case cellulose fibrils in particular),<br />
plentifully available transition metals and a progressive,<br />
sustainable assessment can lead to the design and manufacture<br />
of carbon-free electronics. “We work with wood substrates that we<br />
can subsequently use as circuit boards”, states Dr Thomas Geiger<br />
of the Swiss EMPA (Swiss Federal Laboratories for Materials Science<br />
and Technology) who is responsible for base materials in the<br />
project. This approach of recontextualising an ancient material is<br />
also typical for COMPAMED.<br />
Messe Düsseldorf GmbH<br />
D 40001 Düsseldorf<br />
NEWSLETTER | EDITION <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />
page 27/31<br />
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The needle protection caps are<br />
produced on a 96-cavity mold<br />
from Kebo. (Picture: Engel)<br />
Focus on the essential:<br />
Close-to-standard solutions with<br />
proven <strong>EN</strong>GEL technology<br />
<strong>EN</strong>GEL produces needle protection caps for the medical<br />
sector on an emac 265/130. (Picture: Engel)<br />
Get connected – this is <strong>EN</strong>GEL‘s claim bringing together experts with machine solutions and the technologies to match at<br />
Fakuma from 17 to 21 October. Among other exhibits, the <strong>EN</strong>GEL stand is presenting an automotive application and a medical<br />
application which have one thing in common: with complexity reduced to the bare essentials, these applications show<br />
what a close-to-standard solution with proven <strong>EN</strong>GEL technology can look like.<br />
Being a partner for every injection moulder – this is the aspiration on<br />
which <strong>EN</strong>GEL is focusing at the heart of this year‘s Fakuma. Decades<br />
of experience in developing and building injection moulding solutions<br />
have led to a deep understanding of the injection moulding<br />
process and its special character. At Fakuma, <strong>EN</strong>GEL is presenting<br />
solutions deliberately reduced to the essentials that impress in terms<br />
of performance and efficiency at the same time.<br />
Energy-efficient entry level machine<br />
for the dual-platen segment<br />
In the dual-platen machine area, <strong>EN</strong>GEL is exhibiting a standard<br />
application that supports a variety of use cases, manufacturing automotive<br />
trims for the vehicle interior made of a PP compound by<br />
Borealis in a 4-cavity mould on a duo 1480/500. Using 30% recycled<br />
material, this application clearly shows that processing recovered<br />
plastics is a worry-free process on standard machines. The application<br />
does justice to an EU directive currently under discussion which<br />
envisages a 25% share of PCR (post consumer recyclate) in cars by<br />
2030. A viper20 from the <strong>EN</strong>GEL linear robot family is removing the<br />
parts from the 4-cavity mould by Simoldes and placing them on a<br />
conveyor belt.<br />
The servo-hydraulic drive featuring <strong>EN</strong>GEL ecodrive is available<br />
as standard for all sizes of the duo series. In combination with<br />
the digital assistance systems from the iQ family, such as iQ clamp<br />
control and iQ flow control, energy savings potentials of up to 40%<br />
can be achieved compared with conventional dual-platen machines.<br />
This close-to-standard design also offers the advantage of shorter<br />
lead times.<br />
Leveraging the maximum machine potential with digital support<br />
Featuring all the iQ solutions available on the market right now, <strong>EN</strong>-<br />
GEL is showing how the potential of the standard-based duo 500<br />
can be leveraged to the max. While iQ weight control and other<br />
systems ensure process quality, iQ process observer ensures that –<br />
wherever changes occur in the injection moulding process – the machine<br />
operator is alerted to these in real time. Immediate action can<br />
be taken to avoid rejects and keep machine availability high.<br />
e-mac improves productivity per unit of area in the cleanroom<br />
In the medical sector, <strong>EN</strong>GEL is showcasing a high-precision and,<br />
above all, space-saving all-electric application: needle protection<br />
caps are being produced on an e-mac 265/130 – equipped with the<br />
<strong>EN</strong>GEL cleanroom package – in a premiere at Fakuma. This means<br />
that the compact e-mac series is now also available for space-saving<br />
production of medical parts in cleanroom applications. The 96-cavi-<br />
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page 28/31
ty mould comes from KEBO AG and was developed specifically for<br />
secondary packaging. Secondary packaging does not directly touch<br />
the active ingredient and is mainly used to protect and identify the<br />
medical device. Moulds with a large number of cavities, like the<br />
mould by Kebo, require high precision and dynamics in the injection<br />
process – and this is exactly what the new injection unit 265 ensures.<br />
The cycle time is a fast 6.2 seconds.<br />
On show for the first time, box transfer system<br />
reduces manual intervention<br />
The box transfer system is a further innovation that supports optimum<br />
use of the production cell in partially to fully automated production.<br />
The injection-moulded needle protection caps drop out<br />
of the KEBO mould into a delivery chute and are transported from<br />
there by a Z conveyor belt to a box waiting on another conveyor belt.<br />
This box has a capacity of 30,000 units. Once full capacity is reached,<br />
the box is cycled forward on the conveyor belt. All told, there is space<br />
for four boxes of this type on the belt. The box transfer system can<br />
be connected to an automated guided vehicle (AGV) system – inde-<br />
pendently of the manufacturer. Besides the digital interface, all that<br />
is needed is preparations in logistics to allow the AGV to dock with<br />
the box transfer system and accept the boxes.<br />
Combinations for optimum temperature control<br />
Both the duo 500 and the e-mac 130 show how smart temperature<br />
control works. The two production cells combine e-flomo plus with<br />
eco-flomo plus to manage the various aspects of temperature control<br />
in the best possible way: while e-flomo plus takes care of mould<br />
temperature control, eco-flomo plus is used for hot runner cooling,<br />
and more specifically for flow rate monitoring. All manifolds are clearly<br />
displayed by the iQ flow control smart assistant.<br />
Solutions deliberately reduced to the essential that enable highperformance,<br />
efficient injection moulding production – these are<br />
the requirements that <strong>EN</strong>GEL is squaring up to for its customers at<br />
Fakuma <strong>2023</strong>.<br />
<strong>EN</strong>GEL AUSTRIA GmbH<br />
A 43<strong>11</strong> Schwertberg<br />
Schiller Cleanroom Intralogistics Introduces New Spacesaver<br />
Innovative Space Optimization<br />
The development and construction of intralogistics<br />
solutions for cleanrooms is a<br />
challenging task, especially when it comes<br />
to efficient space utilization. SCI (Schiller<br />
Cleanroom Intralogistics), a part of the<br />
SCIO Group, has collaborated with leading<br />
companies in the semiconductor industry to<br />
develop a highly compact storage robot for<br />
wafer production.<br />
Innovative structural design, specialized<br />
interior shelf layout, and precise handler<br />
positioning ensure the efficient utilization<br />
of available space and room height. Thanks<br />
to a sophisticated and remarkably high-performance<br />
gripping system, it‘s also possible<br />
to store containers in a double-deep manner,<br />
providing additional space savings. This<br />
enables the storage and retrieval of more<br />
than 800 wafer boxes within an area of less<br />
than 14 square metres. Subsequently, SCI<br />
conveyor systems ensure the smooth transport<br />
of wafers to the respective production<br />
areas within the cleanroom.<br />
For comparison, in a conventional setup,<br />
a similar quantity of wafers would require<br />
over 38% more space. As space in the highly<br />
controlled cleanrooms of the semiconductor<br />
industry is a valuable commodity due to<br />
the stringent requirements, SCI has been<br />
collaborating with renowned clients in the<br />
semiconductor industry since its founding<br />
in 2009 to develop solutions that enhance<br />
the productive use of space within cleanrooms.<br />
Furthermore, automated storage systems<br />
offer a multitude of advantages for<br />
semiconductor manufacturing, allowing for<br />
the optimization of storage processes, including<br />
precise inventory data availability,<br />
rapid access times, gentle and low-particle<br />
handling, and the maintenance of a constant<br />
laminar flow to ensure consistent air<br />
quality.<br />
Schiller Automatisierungstechnik GmbH<br />
Donau-Gewerbepark 30<br />
D 94486 Osterhofen<br />
Telefon: +49 9932 95040<br />
Telefax: +49 9932 9504900<br />
eMail: firma@schiller.de<br />
Internet: http://sci.schiller.de<br />
www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition <strong>EN</strong> <strong>11</strong>-<strong>2023</strong><br />
page 29/31
Stainless Steel<br />
Trolley for Process Industry<br />
Hubl Edelstahltechnik supports technology changes in the biopharmaceutical industry with excellent design and manufacturing.<br />
Pharmaceutical manufacturers require very flexible processes in production that nevertheless meet high hygiene<br />
and safety standards at all times. As a full-range supplier, biotech supplier Sartorius Stedim Biotech‘s „FlexAct“ stainless<br />
steel trolley not only focuses on flexible handling for a wide variety of fluid transfer applications. The product design is also<br />
used as a means of differentiation in the market. Experienced product designers created an ergonomic and user-friendly<br />
shape. Sartorius trusted Hubl Edelstahltechnik to design, manufacture and assemble the highly complex and sophisticated<br />
stainless steel parts. Last but not least, the smooth cooperation with the specialist for stainless steel sheet processing ensured<br />
a rapid market launch.<br />
„In addition to a stainless steel trolley that can be used very flexibly,<br />
can be loaded with disposable material for specific applications and<br />
supports the current technology shift toward more disposable material<br />
made of plastic, we placed product design at the top of the list<br />
as a means of differentiating ourselves in the market,“ emphasized<br />
Thomas Paust, Global Director of Integrated Solutions at Sartorius<br />
Stedim Biotech. Of course, design and functionality must not be<br />
mutually exclusive. Along with an ergonomic and descriptive design,<br />
the whole thing also had to be cost-effective to manufacture from<br />
stainless steel. This is where the experts at Hubl Edelstahltechnik<br />
came in, having already manufactured a specially designed food<br />
scale for the Göttingen-based company. With a great deal of experience<br />
as well as design and production know-how, the company<br />
from Vaihingen/Enz has established itself as a specialist for stainless<br />
steel sheet processing and is gladly called upon when it comes<br />
to stainless steel products of the highest quality for the very highest<br />
requirements. Customers are renowned manufacturers in the clean<br />
room, pharmaceutical, solar and food industries.<br />
Design and manufacturing set no limits<br />
This is also how the challenges in the FlexAct project were successfully<br />
tackled. There are hardly any identical parts and almost no symmetries<br />
in the stainless steel trolley, but instead there are sophisticated<br />
curves as well as flattened corners, etc. The stainless steel parts<br />
and profiles have no parallels, instead there are protruding surfaces<br />
and edges. Sliding elements such as the capsule holder, which are<br />
loosely suspended and take up and continue the trolley‘s curvature,<br />
meant further demanding manufacturing steps. The mounted<br />
system rail horizontally on the front of the unit accommodates accessories<br />
such as lights, containers or mounting support rods. The<br />
very wide range of accessory suppliers is taken into account here.<br />
Ultimately, with free supplier selection, the trolley should be able to<br />
be specially equipped for each process.<br />
The appearance of the trolley is unusual for the observer, because<br />
there are no symmetries, no recognizable axes. „Everything<br />
seems round and crooked and, in terms of production technology,<br />
very complex at first glance,“ says production manager Rolf Reiner<br />
of Hubl Edelstahltechnik, describing the manufacturer‘s view. Designer<br />
Sebastian Maier from the Corpus C design office explains<br />
why: „The intention was to deliberately avoid the appearance that<br />
this was a ‚serving trolley‘ like in a clinic.“ Paint finishes in dark gray<br />
and yellow harmoniously complement the stainless steel surfaces.<br />
„However, the fact that the asymmetry and every curve is also owed<br />
to the function only becomes apparent upon closer examination of<br />
the processes,“ adds Thomas Paust. The fact that Hubl always pays<br />
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close attention to the processes of its clients and their customers is<br />
both the cause and the result of its success. The stainless steel sheet<br />
processor can look back on an impressive company history. What<br />
began nearly 35 years ago with the manufacture of range hoods has<br />
become a development partner that designs solutions in stainless<br />
steel, creates the shape and mass-produces the product.<br />
Design, engineering and manufacturing like ping-pong<br />
Maier was very enthusiastic after visiting the company: „We were<br />
pleasantly surprised to see that there were no fundamental manufacturing<br />
limits at Hubl Edelstahltechnik. Everything seemed possible<br />
in stainless steel.“ A lively exchange and good cooperation then<br />
followed in the development of the trolley. Hubl design manager<br />
Bernhard Strauß sees it the same way: „The process was like pingpong.<br />
The designers threw an idea into the room and we responded<br />
with a constructive implementation in stainless steel.“ At Hubl, on<br />
the other hand, the designer and production manager constantly<br />
exchanged ideas. „What was wanted in terms of design and feasible<br />
in terms of construction is not always easy to manufacture,“ Reiner<br />
recalls, „especially when costs also have to be taken into account.“<br />
„Functionality and flexibility should be very high with the FlexAct®.<br />
It must be possible to implement different arrangements just<br />
as it must be possible to handle different liquids,“ explains Maier.<br />
The designers from Fürth accompanied the entire product development<br />
from the idea to the final implementation. After the requirements<br />
were defined, there were different conceptual approaches<br />
that were developed in parallel and checked and evaluated for handling,<br />
ergonomics, workflow and process optimization. Thus, depending<br />
on the process but also on the spatial environment, customers<br />
have different arrangements. While some build their process chain<br />
from left to right, others arrange it from right to left. If, for example,<br />
the pump moves from left to right, the filter cartridge holder must be<br />
able to switch to the opposite side accordingly. In addition, in order<br />
to be able to attach necessary accessories such as lights, containers,<br />
mounting support rods, etc. from different suppliers in accordance<br />
with process necessities and customer requirements, a holding system<br />
was required.<br />
Clean room certificates for special product quality<br />
Thanks to state-of-the-art design and manufacturing processes<br />
based on many years of experience in working with stainless steel,<br />
Hubl Edelstahltechnik scored points with Sartorius. At Hubl, a great<br />
deal of emphasis is always placed on investing in production, and so<br />
it is a central component in the company with an almost 100 percent<br />
vertical range of manufacture. In addition, the highest demands are<br />
placed on the processing machines. An excellent machine park ensures<br />
that constructive solutions also result in outstanding products.<br />
Working with the stainless steel types 1.4301, 1.4016, 1.4404 and 1.4571,<br />
which are often referred to as V2A and V4A, requires a great deal<br />
of experience and often special processes in order to cut, shape or<br />
polish them in such a way as to ensure cleanroom quality.<br />
In May 2010, the stainless steel sheet processor already received<br />
cleanroom certificates from the Fraunhofer Institute IPA in Stuttgart<br />
for two series products. With these seals of quality, awarded for the<br />
first time to a sheet metal processor, Hubl Edelstahltechnik offers<br />
products for use in the chip and pharmaceutical industries whose<br />
quality meets GMP, FDA and EHEDG requirements.<br />
Looking at the stainless steel trolley, viewers and users are pleased<br />
to see an ergonomically and functionally designed, beautifully<br />
shaped product whose manufacture does not exceed the budgeted<br />
cost. „We believe we are well on the way to being able to place our<br />
products even better on the market in the future thanks to the design<br />
and form language combined with highly functional ergonomics.<br />
The fact that Hubl Edelstahltechnik has set us practically no limits in<br />
terms of design and production means that we can continue to plan<br />
along this path,“ says Paust, looking ahead. And the designers are<br />
also highly satisfied: „Hubl implemented our ideas almost without<br />
compromise and showed great flexibility in manufacturing technology.<br />
As a result, almost 99 percent of our ideas were realized. A pleasing<br />
exception in everyday working life, where we often have to live<br />
with compromises,“ Maier concludes.<br />
Stainless steel technology in perfection<br />
Hubl Edelstahltechnik is a system supplier in high-quality sheet metal<br />
processing. With comprehensive know-how in product development,<br />
industrial design and production-related constructions as<br />
well as their implementation in terms of production technology, the<br />
sheet metal specialists are called upon by customers when it comes<br />
to housings and cladding made of stainless steel sheet in prototype<br />
construction, pre-series and small series.<br />
The versatile demands placed on the stainless steel experts in<br />
this regard are also reflected in the industry structure of their customers.<br />
The Hubl Edelstahltechnik team supplies the most demanding<br />
industries such as pharmaceutical, medical and laboratory technology,<br />
biotechnology, clean room and food technology, the packaging<br />
industry as well as mechanical engineering and semiconductors.<br />
Hubl Edelstahltechnik GmbH<br />
Reutwiesenstraße 44 - 50<br />
D 71665 Vaihingen/Enz<br />
Telefon: +49 7042 82450<br />
eMail: info@hubl-gmbh.de<br />
Internet: http://www.hubl-gmbh.de<br />
Impressum:<br />
cleanroom online / W.A. Schuster GmbH · Mozartstrasse 45 · D 70180 Stuttgart · Tel. +49 7<strong>11</strong> 9 64 03 50 · Fax +49 7<strong>11</strong> 9 64 03 66<br />
info@reinraum.de · www.cleanroom-online.de · GF Dipl.-Designer Reinhold Schuster · Stgt, HRB 14<strong>11</strong>1 · VAT DE 1478<strong>11</strong>997<br />
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