Air Headers and Distribution Manifolds FITOK EN
Air Headers and Distribution Manifolds FITOK EN Available @ https://fitok.ch and https://schalcher-engineering.ch FITOK Group has been an industry-leading developer and manufacturer of superior quality instrumentation valves and fittings. We have the capability to manufacture and supply 5 different product categories, including: ■ General Instrumentation Valves and Fittings ■ Medium & High Pressure Valves and Fittings ■ High Purity & Ultra High Purity Products ■ Sampling Systems ■ Tubing Our mission is to provide the best quality products and the most professional services to our customers. The performance of our products is guaranteed during the whole manufacturing cycle from our employment of customized materials which should be controlled more strictly than just according to ASTM requirements to our implementation of production and testing exceeding the industry standards. Since our inception, FITOK has been applying sound quality control standards in all activities. FITOK is an ISO 9001 :2015 certified company and our products have been certified by different industry authorities and third-party inspection institutions in different countries to have obtained a variety of certificates, among which there are the TA-Luft, ABS, ASTM F1387, ISO15848, TPED, E-Mark, CRN, DVGW, PED, API and DOT certificates. Benefiting from our global facilities, we are able to optimize the most cost-effective resources worldwide. Paired with flexible manufacturing systems, we deliver a wide range of the best quality products within a competitive lead time and the most professional services to our customers in an array of applications and industries.
Air Headers and Distribution Manifolds FITOK EN
Available @ https://fitok.ch and https://schalcher-engineering.ch
FITOK Group has been an industry-leading developer and manufacturer of superior quality instrumentation valves and fittings. We have the capability to manufacture and supply 5 different product categories, including:
■ General Instrumentation Valves and Fittings
■ Medium & High Pressure Valves and Fittings
■ High Purity & Ultra High Purity Products
■ Sampling Systems
■ Tubing
Our mission is to provide the best quality products and the most professional services to our customers. The performance of our products is guaranteed during the whole manufacturing cycle from our employment of customized materials which should be controlled more strictly than just according to ASTM requirements to our implementation of production and testing exceeding the industry standards.
Since our inception, FITOK has been applying sound quality control standards in all activities. FITOK is an ISO 9001 :2015 certified company and our products have been certified by different industry authorities and third-party inspection institutions in different countries to have obtained a variety of certificates, among which there are the TA-Luft, ABS, ASTM F1387, ISO15848, TPED, E-Mark, CRN, DVGW, PED, API and DOT certificates.
Benefiting from our global facilities, we are able to optimize the most cost-effective resources worldwide. Paired with flexible manufacturing systems, we deliver a wide range of the best quality products within a competitive lead time and the most professional services to our customers in an array of applications and industries.
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C-72 <strong>Air</strong> <strong>Headers</strong> <strong>and</strong> <strong>Distribution</strong> <strong>Manifolds</strong><br />
<strong>Air</strong> <strong>Headers</strong> <strong>and</strong> <strong>Distribution</strong><br />
<strong>Manifolds</strong><br />
AH <strong>and</strong> CM Series<br />
<strong>Air</strong> <strong>Headers</strong><br />
<strong>Distribution</strong> <strong>Manifolds</strong><br />
Schalcher Engineering GmbH<br />
Städeliweg 7 | 9220 Bischofszell<br />
Tel.: +41 71 950 12 77 | E-Mail: info@schalcher-engineering.ch<br />
www.schalcher-engineering.ch | www.fitok.ch
<strong>Air</strong> <strong>Headers</strong> <strong>and</strong> <strong>Distribution</strong> <strong>Manifolds</strong> C-73<br />
Contents<br />
AH Series <strong>Air</strong> <strong>Headers</strong> C-74<br />
CM Series <strong>Distribution</strong> <strong>Manifolds</strong> C-78<br />
<strong>Air</strong> <strong>Headers</strong><br />
<strong>Distribution</strong> <strong>Manifolds</strong>
OFF<br />
ON<br />
ON<br />
OFF<br />
OFF<br />
ON<br />
ON<br />
OFF<br />
OFF<br />
ON<br />
ON<br />
OFF<br />
OFF<br />
ON<br />
ON<br />
OFF<br />
OFF<br />
ON<br />
ON<br />
OFF<br />
C-74 <strong>Air</strong> <strong>Headers</strong> <strong>and</strong> <strong>Distribution</strong> <strong>Manifolds</strong><br />
AH Series <strong>Air</strong> <strong>Headers</strong><br />
Features<br />
◎ Working pressure up to 1000 psig<br />
◎ Working temperature: 0 to 250°F (- 18 to 121°C)<br />
◎ Modular design for easy installation<strong>and</strong> maintenance<br />
◎ St<strong>and</strong>ard module with 4 or 6 outlets available as an accessory <strong>and</strong> available ordered separately<br />
◎ Multiple choices of inlet <strong>and</strong> vent types, <strong>and</strong> in-line replacement available<br />
◎ Every air header leak tested at factory with air or Nitrogen at rated working pressure<br />
Major Materials of Construction<br />
1 2 3 4 5 6 7 8 9<br />
Outlet<br />
Inlet<br />
Vent<br />
Inlet Valve<br />
ON<br />
OFF<br />
<strong>Distribution</strong> <strong>Manifolds</strong><br />
<strong>Air</strong> <strong>Headers</strong><br />
Item<br />
1<br />
2<br />
3<br />
Component<br />
Inlet Valve (BG Series)<br />
Flange/Fitting<br />
O-ring<br />
Lock Nut<br />
Material Designator<br />
S4 4L<br />
SS 6L<br />
Main material Main material<br />
304L SS 316 SS<br />
Main material<br />
304 SS<br />
304 SS<br />
304L SS<br />
NBR<br />
304L SS<br />
316 SS<br />
Main material<br />
316L SS<br />
316L SS<br />
4<br />
Support Ring<br />
304 SS 304L SS 316 SS 316L SS<br />
5<br />
6<br />
Outlet Valve (BR Series)<br />
Seal Ring<br />
Main material<br />
304 SS<br />
Main material<br />
304L SS<br />
PTFE<br />
Main material<br />
316 SS<br />
Main material<br />
316L SS<br />
7<br />
Main Line<br />
304L SS<br />
316L SS<br />
8<br />
Connection Nut<br />
304L SS<br />
316L SS<br />
9<br />
Plug<br />
304 SS 304L SS 316 SS 316L SS
<strong>Air</strong> <strong>Headers</strong> <strong>and</strong> <strong>Distribution</strong> <strong>Manifolds</strong> C-75<br />
St<strong>and</strong>ard Connection Types<br />
Port Connection Type Specification<br />
St<strong>and</strong>ard<br />
Female NPT<br />
1" ASME B1.20.1<br />
Inlet<br />
Flange<br />
Class 150, Class 300<br />
PN16, PN25, PN40<br />
ASME B16.5<br />
<strong>EN</strong>1092, GB/T9115<br />
Outlet<br />
Female NPT<br />
1/2"<br />
ASME B1.20.1<br />
Vent<br />
Female NPT<br />
1/2"<br />
ASME B1.20.1<br />
Note: The connections listed above are st<strong>and</strong>ard. For other connection types, refer to " Ordering Number Description ".<br />
Ordering Information <strong>and</strong> Dimensions<br />
Dimensions, in inches ( millimeters), are for reference only <strong>and</strong> are subject to change.<br />
<strong>Air</strong> Header<br />
Outlet<br />
ON<br />
ON<br />
ON<br />
ON<br />
OFF<br />
OFF<br />
OFF<br />
OFF<br />
ON<br />
OFF<br />
Inlet<br />
NPS 2 ( 60 . 3)<br />
Vent<br />
C<br />
ON<br />
OFF<br />
ON<br />
ON<br />
ON<br />
ON<br />
OFF<br />
OFF<br />
OFF<br />
OFF<br />
B<br />
2. 76 ( 70. 0) 2. 76 ( 70. 0)<br />
A<br />
2. 76 ( 70. 0)<br />
<strong>Air</strong> <strong>Headers</strong><br />
<strong>Distribution</strong> <strong>Manifolds</strong>
C-76 <strong>Air</strong> <strong>Headers</strong> <strong>and</strong> <strong>Distribution</strong> <strong>Manifolds</strong><br />
Basic Ordering Number<br />
AH□□-AM16- 8FNS8-FNS8<br />
AH□□-FNS8- 4FL4Y-FNS8<br />
AH□□-FNS12Y -8FNS8-VPFNS8<br />
Connection Type <strong>and</strong> Size<br />
Inlet: 1"<br />
Class 150 RF flange;<br />
Outlet: 8 outlets, 1/2" Female NPT;<br />
Vent: 1/2" female NPT with plug<br />
Inlet:<br />
1/2" Female NPT;<br />
Outlet: 4 outlets, 1/4"<br />
<strong>FITOK</strong> tube fitting with plug;<br />
Vent: 1/2 " female NPT with plug<br />
Inlet: 3/4"<br />
Female NPT with BG series ball valve;<br />
Outlet: 8 outlets, 1/2"<br />
Female NPT;<br />
Vent: 1/2"<br />
Female NPT with valve <strong>and</strong> plug<br />
Dimensions, in. (mm)<br />
A B C<br />
14.60 (370.8) 3.39 (86.0) 6.81 (173.0)<br />
8.00 (203.0) 2.29 (58.2) 9.71 (246.7)<br />
19.80 (503.0) 6.61 (168.0) 6.81 (173.0)<br />
For a complete ordering number, add a material designator to the basic ordering number. For other materials <strong>and</strong> connections, please contact<br />
the <strong>FITOK</strong> Group or our authorized distributors.<br />
Accessory - St<strong>and</strong>ard Module<br />
Includes: main line, outlet valve, lock nut, support ring <strong>and</strong> seal ring.<br />
2. 76 ( 70. 0) 2. 76 ( 70. 0)<br />
ON<br />
ON<br />
ON<br />
Basic Ordering<br />
Number<br />
Number of<br />
Outlet Valves<br />
Dimensions, in. (mm)<br />
D<br />
E<br />
OFF<br />
OFF<br />
OFF<br />
□□AH-4FNS8<br />
4<br />
□□AH-6FNS8<br />
6<br />
5.47 (139.0)<br />
8.23 (209.0)<br />
6.81 (173.0)<br />
E<br />
For a complete ordering number, add a material designator to the basic<br />
ordering number.<br />
OFF<br />
ON<br />
OFF<br />
ON<br />
OFF<br />
ON<br />
D<br />
<strong>Distribution</strong> <strong>Manifolds</strong><br />
<strong>Air</strong> <strong>Headers</strong><br />
Other Accessories<br />
Accessory<br />
Inlet Flange<br />
Basic Ordering Number<br />
□□AH-AM16<br />
Description<br />
1 " Class 150 RF flange<br />
Inlet Thread<br />
Connection Nut<br />
O-ring<br />
□□AH-FNS16<br />
□□AH-LM60<br />
BN9-932<br />
1"<br />
Female NPT<br />
For connection of st<strong>and</strong>ard modules<br />
NBR O-ring<br />
To order accessories except for O-ring, add a material designator (same with the main line) to<br />
the basic ordering number. For other inlet flange or thread types, please contact <strong>FITOK</strong> Group or<br />
our authorized distributors.
Ordering Number Description<br />
AHS4 - FNS12Y - 4ML10Y - VFNS8 - U - F2<br />
Series<br />
Main Line<br />
Material<br />
Inlet Type<br />
Inlet Size<br />
Inlet<br />
Valve<br />
Number of<br />
Outlets<br />
Outlet Type<br />
Outlet<br />
Outlet Size Plug<br />
Vent Valve/Plug Vent Type Vent<br />
H<strong>and</strong>le<br />
Type<br />
Cleaning <strong>and</strong><br />
Packaging<br />
AH<br />
S4 304 SS FNS Female NPT 8 1/2" No 4 FNS Female NPT<br />
4L<br />
304L SS FRT Female BSPT 12 3/4"<br />
SS 316 SS<br />
6L<br />
316L SS<br />
AM<br />
AET<br />
DE<br />
DM<br />
Class 150 RF Flange<br />
Class 300 RF Flange<br />
PN 16 RF Flange<br />
PN 25 RF Flange<br />
16 1"<br />
20 1 1/4"<br />
24 1 1/2"<br />
32 2"<br />
Y Yes<br />
6<br />
8<br />
10<br />
12<br />
14<br />
NS<br />
ML<br />
FL<br />
MS<br />
BP<br />
Male NPT<br />
Metric<br />
Tube Fitting<br />
Fractional<br />
Tube Fitting<br />
Male Metric<br />
Thread (for RG)<br />
Male BSPP<br />
( for RG)<br />
4<br />
6<br />
Y<br />
No<br />
Yes<br />
1/4"<br />
V<br />
VP<br />
3/8" or 6 mm<br />
Plug<br />
Valve<br />
Valve<br />
with Plug<br />
FNS Female NPT<br />
NS<br />
ML<br />
FL<br />
MS<br />
BP<br />
Male NPT<br />
Metric<br />
Tube Fitting<br />
Fractional<br />
Tube Fitting<br />
Male Metric<br />
Thread (for RG)<br />
Male BSPP (for RG)<br />
8<br />
10<br />
12<br />
14<br />
1/2"or<br />
8 mm<br />
M10x1 or<br />
10 mm<br />
3/4" or<br />
12 mm<br />
M14x1.5 or<br />
14 mm<br />
L<br />
Stainless steel<br />
bar h<strong>and</strong>le<br />
with Yellow<br />
Vinyl Cover<br />
Stainless Steel<br />
Bar H<strong>and</strong>le<br />
with Lock<br />
Black<br />
U Aluminum<br />
Lever H<strong>and</strong>le<br />
FC-01<br />
F2 FC-02<br />
DMT PN 40 RF Flange<br />
Notes:<br />
1. " Ordering Number Description”<br />
is an reference to underst<strong>and</strong> the combination rules of <strong>FITOK</strong> part number.<br />
Not all combinations are available.<br />
2.<br />
Cleaning <strong>and</strong> Packaging:<br />
M10 x 1 or<br />
10 mm<br />
FC-01: St<strong>and</strong>ard cleaning <strong>and</strong> packaging for general industrial procedures.<br />
1/2" or 8 mm<br />
M14 x 1.5 or<br />
14 mm<br />
FC- 02:<br />
Special cleaning <strong>and</strong> packaging for wetted system components to ensure<br />
compliance with product cleaning requirement as stated in ASTM G93 Level C.<br />
8<br />
10<br />
12<br />
14<br />
3/4" or<br />
12 mm<br />
<strong>Air</strong> <strong>Headers</strong> <strong>and</strong> <strong>Distribution</strong> <strong>Manifolds</strong> C-77<br />
<strong>Air</strong> <strong>Headers</strong><br />
<strong>Distribution</strong> <strong>Manifolds</strong>
C-78 <strong>Air</strong> <strong>Headers</strong> <strong>and</strong> <strong>Distribution</strong> <strong>Manifolds</strong><br />
CM Series <strong>Distribution</strong> <strong>Manifolds</strong><br />
Features<br />
◎ Working pressure up to 6000 pisg<br />
◎ Working temperature:<br />
PTFE packing: -15 to 450°F (-26 to 232°C)<br />
Graphite packing: -15 to 1200°F (-26 to 649°C)<br />
◎ One-piece, integral body,compact design<br />
◎ Linear instead of rotary movement of the rising, non-rotating stem minimizes packing abrasion <strong>and</strong><br />
reduces the friction between the seat <strong>and</strong> the tip<br />
◎ Upper stem threads cold rolled <strong>and</strong> lower stem hardened for high strength <strong>and</strong> smooth operation<br />
◎ Fully back seat sealing at fully open position<br />
◎ Every distribution manifold leak tested at factory with air or Nitrogen at rated working pressure<br />
Major Materials of Construction<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
<strong>Distribution</strong> <strong>Manifolds</strong><br />
<strong>Air</strong> <strong>Headers</strong><br />
Item<br />
1<br />
2<br />
Component<br />
H<strong>and</strong>le<br />
Upper Stem<br />
Material<br />
Anodized aluminum<br />
316 SS<br />
3<br />
Packing Gl<strong>and</strong><br />
304 SS<br />
4<br />
Lock Nut<br />
Stainless Steel<br />
5<br />
Bonnet<br />
316 SS<br />
6<br />
Packing<br />
PTFE<br />
Graphite<br />
7<br />
Lower Stem<br />
316 SS<br />
8<br />
Body<br />
304 SS 316 SS
<strong>Air</strong> <strong>Headers</strong> <strong>and</strong> <strong>Distribution</strong> <strong>Manifolds</strong> C-79<br />
St<strong>and</strong>ard Connection Types<br />
Port<br />
Connection Type Specification St<strong>and</strong>ard<br />
Inlet<br />
Female NPT<br />
1/4", 1/2", 3/4" or 1" ASME B1.20.1<br />
Outlet<br />
Female NPT<br />
1/4" or 1/2"<br />
ASME B1.20.1<br />
Vent<br />
Female NPT<br />
1/4", 1/2", 3/4" or 1"<br />
ASME B1.20.1<br />
Note: The connections listed above are st<strong>and</strong>ard, which are directly processed on the manifold body. For other connection types, which use adapter<br />
fittings, refer to "Ordering Number Description".<br />
Dimensions<br />
Dimensions, in inches (millimeters), are for reference only <strong>and</strong> are subject to change.<br />
Changes in number of outlets only affect the overall length A, <strong>and</strong> other dimensions remain the same.<br />
2. 76 ( 70. 0)<br />
2. 36 ( 60. 0)<br />
4 mounting holes ( ∅7)<br />
compatible with<br />
1/4" long bolts<br />
5. 31 ( 135. 0)<br />
0 . 69 ( 17 . 5 )<br />
1. 57 ( 40. 0) 1. 57 ( 40. 0)<br />
<strong>Air</strong> <strong>Headers</strong><br />
<strong>Distribution</strong> <strong>Manifolds</strong><br />
6000 psig@ 15-100℉<br />
414 bar@ 26-38℃<br />
ABC120500001<br />
4 . 33 ( 110 . 0 )<br />
1 . 22 ( 31 . 0 )<br />
A = 10. 24 ( 260. 0)<br />
2. 36 ( 60. 0)<br />
0 . 87 ( 22 . 0 )<br />
8-outlet manifold
<strong>Air</strong> <strong>Headers</strong><br />
<strong>Distribution</strong> <strong>Manifolds</strong><br />
Ordering Number Description<br />
Series<br />
CM<br />
Body<br />
Material<br />
SS<br />
S4<br />
316 SS<br />
304 SS<br />
FNS<br />
FRT<br />
FRP<br />
PS<br />
PB<br />
Inlet Type<br />
Female NPT<br />
Female BSPT<br />
Female BSPP<br />
Pipe Socket<br />
Weld<br />
Pipe Butt Weld<br />
Inlet Size<br />
Number<br />
of Outlets<br />
CMSS-FNS12-8FNS4Y-VFNS8-GC-SF2<br />
Outlet Type<br />
Outlet<br />
Size<br />
Outlet<br />
Plug<br />
Vent<br />
Valve/Plug<br />
V<br />
VP<br />
Valve<br />
No<br />
Y Yes<br />
Vent Type<br />
Vent Size<br />
4 1/4" 4 FNS Female NPT 4 1/4"<br />
Plug FNS Female NPT 4 1/4"<br />
8<br />
12<br />
*<br />
16<br />
1/2"<br />
3/4"<br />
1"<br />
6<br />
8<br />
10<br />
NS<br />
ML<br />
FL<br />
12 MS<br />
BP<br />
Male NPT<br />
Metric<br />
Tube Fitting<br />
Fractional<br />
Tube Fitting<br />
Male Metric<br />
Thread (for RG)<br />
Male BSPP<br />
(for RG)<br />
6<br />
8<br />
10<br />
12<br />
14<br />
3/8" or<br />
6 mm<br />
1/2" or<br />
8 mm<br />
M10×1 or<br />
10 mm<br />
3/4" or<br />
12 mm<br />
M14×1.5 or<br />
14 mm<br />
Valve<br />
with plug<br />
NS<br />
ML<br />
FL<br />
MS<br />
BP<br />
Male NPT<br />
Metric Tube<br />
Fitting<br />
Fractional<br />
Tube Fitting<br />
Male Metric<br />
Thread (for RG)<br />
Male BSPP<br />
(for RG)<br />
8<br />
10<br />
12<br />
14<br />
16 1"<br />
Needle Valve<br />
Packing<br />
1/2" or<br />
8 mm<br />
M10 x 1 or<br />
10 mm<br />
3/4" or<br />
12 mm<br />
M14 x 1.5 or<br />
14 mm<br />
C<br />
F<br />
J<br />
M<br />
G<br />
H<strong>and</strong>le<br />
Black<br />
Aluminum Bar<br />
Red<br />
Aluminum Bar<br />
Green<br />
Aluminum Bar<br />
Blue<br />
Aluminum Bar<br />
Stainless<br />
Ateel Bar<br />
PTFE<br />
Graphite<br />
Special<br />
Application<br />
Cleaning <strong>and</strong><br />
Packaging 特 殊 应 用<br />
No<br />
S NACE<br />
MR 0175<br />
F2<br />
FC-01<br />
FC-02<br />
C-80 <strong>Air</strong> <strong>Headers</strong> <strong>and</strong> <strong>Distribution</strong> <strong>Manifolds</strong><br />
Notes:<br />
1. " Ordering Number Description"<br />
is an reference to underst<strong>and</strong> the combination rules of <strong>FITOK</strong> part number.<br />
Not all combinations are available.<br />
2. Cleaning <strong>and</strong> Packaging:<br />
FC-01: St<strong>and</strong>ard cleaning <strong>and</strong> packaging for general industrial procedures.<br />
FC-02: Special cleaning <strong>and</strong> packaging for wetted system components to ensure compliance with product<br />
cleaning requirement as stated in ASTM G93 Level C.<br />
3. *Applies to maximum working pressure 3000 psig
info@fitok.com<br />
www.fitok.com<br />
FK-IC-GV-14-<strong>EN</strong>-230925
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