IBS-Tissue-Solutions_EN
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FEEL THE DIFFER<strong>EN</strong>CE.<br />
TISSUE<br />
SOLUTIONS<br />
Partners
TABLE OF CONT<strong>EN</strong>TS<br />
/01 CREPING & CLEANING DOCTORS<br />
/02 DOUBLE DOCTORS<br />
/03 ONLINE FLOW MEASUREM<strong>EN</strong>T<br />
/04 WIRE, FELT & TAD FABRIC CLEANING AND CONDITIONING<br />
/05 PRESS SECTION STEAM SHOWERS<br />
/06 iPRESS - INCREASE EFFICI<strong>EN</strong>CY FOR PRESS SECTION<br />
/07 IMPROVED FIBER TREATM<strong>EN</strong>T<br />
/08 safetyMASTER - SAFE FELT MEASUREM<strong>EN</strong>TS<br />
/09 GUIDING & T<strong>EN</strong>SIONING SYSTEMS<br />
/10 EPB PLUS VACUUM CONTROL VALVE<br />
/11 WEB MONITORING & INSPECTION<br />
/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / /<br />
/12 SERVICES
01 CREPING & CLEANING DOCTORS<br />
JAMES ROSS - MORE THAN 60 YEARS OF<br />
DOCTORING EXPERI<strong>EN</strong>CE.<br />
The crepe doctor is the key component in the production of tissue,<br />
towel and napkin products. The crepe doctors operation and set<br />
up directly affect the sheet characteristics and quality standards.<br />
This makes optimal operation of the equipment imperative.<br />
/ Flexibility of the Ross Crepe blade holder allows automatic<br />
conformance of the blade to the Yankee crown for<br />
optimal contact and best creping results.<br />
/ Uniform blade loading pressure<br />
extends doctor blade and roll service life.<br />
/ User friendly maintenance & set-up,<br />
self profiling and easy to assemble.<br />
/ Simple adjustment of the blade free height,<br />
allowing use of re-ground blades.<br />
Flexible crepe doctor blade holder<br />
Three Doctor Crepe System<br />
02 DOUBLE DOCTORS<br />
TO REDUCE PRESS-REWETTING AND IMPROVE<br />
DRY CONT<strong>EN</strong>T & SAVE <strong>EN</strong>ERGY (SUCTION PRESS)<br />
We particularly recommend fitting James Ross double doctors systems with<br />
special save-all pan in critical position’s such as suction rolls or suction press<br />
rolls. Why? Because two doctor blades well aligned in combination with a<br />
perfectly designed save-all guarantee best press roll performance.<br />
/ Independent adjustment of each doctor blade.<br />
/ Save energy.<br />
/ Improve dry content by reduced re-wetting.<br />
/ Improve suction-roll efficiency.<br />
/ Extend maintenance intervals - no more clogging of suction holes.<br />
/ Improve paper quality thanks to a better moisture profile<br />
of well-maintained suction roll.<br />
/ Improve roll cleaning.<br />
Initial Situation<br />
James Ross Solution
03<br />
ONLINE FLOW<br />
MEASUREM<strong>EN</strong>T<br />
/ Makes dewatering on your machine transparent<br />
Press Roll or Uhle Box.<br />
/ Observe dewatering performance of felt online.<br />
/ Trend over life time of felt –<br />
use optimized vacuum at the right time.<br />
/ Automatized control loop with vacuum elements possible –<br />
minimize energy consumption.<br />
/ Customized solution.<br />
/ Easy maintenance.<br />
/ Each flowMASTER is customized to customer needs<br />
before delivery and gets tested and calibrated<br />
on a special test bench/stand.<br />
flowMASTER on James Ross Double Doctor<br />
Save-All for Suction Press<br />
How <strong>Tissue</strong> makers use the flowMASTER in their daily operation:<br />
Easy monitoring of press water balance/felt and press performance.<br />
Clear indicator for felt washing below 30 l/min flow on the felt suction boxes.<br />
flowMASTER<br />
Uhle Box
04<br />
WIRE, FELT & TAD FABRIC CLEANING<br />
AND CONDITIONING<br />
TO INCREASE RUNNABILITY &<br />
REDUCE WATER CONSUMPTION<br />
The tissue and towel production process requires the best clothing<br />
conditioning to fulfill the requirements for machine runnability,<br />
optimum sheet moisture profile and clean operating environment.<br />
1<br />
2<br />
FabriCare<br />
FabriClean<br />
FabriCare at forming and TAD fabrics<br />
1<br />
1<br />
2<br />
/ FabriCare at forming and TAD fabrics<br />
(Through Air Drying)<br />
/ Reduce or eliminate down time fabric cleaning.<br />
/ 90% less water consumption compared to<br />
conventional HP showers.<br />
/ Reduced mist contamination and water spray<br />
outside of cleaning area.<br />
/ Improved cross machine moisture profile.<br />
/ Best cleaning results on triple-layer forming fabric,<br />
increased retention on 100% recycled fiber.<br />
/ Spot cleaning of TAD fabrics.<br />
FabriCare at press felts<br />
FabriCare Cleaning Heads:<br />
/ FabriCare at press felts<br />
/ Low water consumption.<br />
/ Decreased use of cleaning chemicals/detergents.<br />
/ Reduced down time for applying of passivation.<br />
/ Spot, zone and edge cleaning modes available.<br />
/ Reduced drag and vacuum load on well conditioned felt.<br />
/ 100% resin free felt while running wet-strength production.<br />
/ 10 to 20% increased lifetime.
FabriClean<br />
The task for high-pressure showers to clean felts/fabrics is getting more<br />
difficult and more specific. Therefore, James Ross developed FabriClean<br />
to provide a more specific focus on the needs.<br />
Using nozzles with small orifices but operated at high pressure (compared<br />
to conventional high-pressure showers) is a very efficient and<br />
water-saving cleaning. At the same time, the amount of water penetration<br />
into the felt/fabric is significantly reduced.<br />
Your benefits<br />
/ Reduction of water consumption in comparison<br />
to conventional high-pressure showers of 80%-90%.<br />
/ Increased deep cleaning.<br />
/ Even CMD profiles.<br />
/ Reduction of chemicals for cleaning and conditioning of felts/fabrics.<br />
LAYOUT OF THE SYSTEM<br />
Shower<br />
/ Screw-in nozzles with ruby insert and O-Ring.<br />
/ Pipe in pipe version for simple nozzle<br />
replacement and maintenance.<br />
/ Specific to the application/installation<br />
position manufactured.<br />
Rossilator (Oscillator)<br />
/ Electro-mechanical design,<br />
1000x proven worldwide.<br />
/ Continuous oscillation (micro traveling)<br />
with machine speed adaption.<br />
/ “Piggyback“ on the spray tube<br />
installed - space saving.<br />
1<br />
1<br />
2<br />
FabriCare<br />
FabriClean<br />
1<br />
Durchfluss gal/min (l/min)<br />
200<br />
150<br />
100<br />
50<br />
0<br />
Cleaned vs. not cleaned<br />
forming fabric (50x zoom)<br />
HDS<br />
FabriClean<br />
Water flow of HP-Shower vs. FabriClean<br />
for Forming Fabric Cleaning<br />
(5m Fabric width, 50 nozzles)<br />
2<br />
Pump System<br />
/ Frequency converter for easy adjustment<br />
and control of the cleaning pressure.<br />
/ All necessary safety components installed.<br />
/ Redundant system possible.<br />
/ Connection of several FabriClean.<br />
Control<br />
/ HMI for operation and parameterization.<br />
/ Availability to be linked into the existing DCS .<br />
/ Operates several FabriClean.
pressMASTER<br />
Felt conditioning and reducing vacuum volume<br />
The correct felt-conditioning by means of properly designed felt suction<br />
boxes is a significant factor for a tissue machine’s performance. The energy<br />
consumption, especially used for the vacuum requirements, is very high.<br />
It is necessary to start here if you want to save energy, while maintaining<br />
proper felt-conditioning. The reversed objective is to improve conditioning,<br />
while maintaining the current energy requirements.<br />
/ Energy savings by reduced vacuum level.<br />
/ Improved felt conditioning due to longer dwell time<br />
and optimized whole pattern.<br />
/ More gentle dewatering due to longer dwell time.<br />
/ Improved felt life time due to better felt support.<br />
/ Best protection for seam felt applications.<br />
/ Keeps felt open - reduces cleaning chemicals.<br />
/ Existing uhle boxes may be re-used.<br />
/ Possibility to adjust open area over felt life time.<br />
/ Multiple life time compared to spray coated units, ceramic<br />
can be cost efficient, being refurbished multiple times.<br />
Common<br />
felt suction<br />
boxes<br />
Surface<br />
b<br />
pressMASTER<br />
special drilled<br />
cover design<br />
b<br />
HOW IT WORKS<br />
The unique design of the <strong>IBS</strong> drilled covers offers solutions in both directions. Significant<br />
energy savings can yield a ROI of few months only. Additional benefits of the drilled covers<br />
are protection for seamed felts and longer felt life in general.<br />
The special design and construction of <strong>IBS</strong> drilled cover boxes, along with the unique ceramic<br />
properties, yields efficient and energy saving felt cleaning. The reduced drive requirements<br />
also contribute to extended felt life. Improved felt cleaning, because of longer dwell time,<br />
minimizes the need for essential chemicals, which also reduces the overall operating cost.<br />
f.e.<br />
Drilled<br />
cover<br />
12 mm 12 mm<br />
= 24 mm in MD<br />
SUCCESS STORY<br />
Success Story 1:<br />
The installation of a single drilled cover improved<br />
the dewatering performance by 60%.<br />
Success Story 2:<br />
The installation of a drilled cover on a uhle box<br />
with an additional lube-shower extended the<br />
felt life by 33%.<br />
Success Story 3:<br />
Two common felt suction boxes could be replaced<br />
by one new box with drilled cover.<br />
2<br />
1<br />
4<br />
3<br />
6<br />
5<br />
2 slots<br />
Reduced vacuum level<br />
Drilled<br />
cover<br />
up to<br />
-50%<br />
2 slots<br />
= f. e. 48 mm in MD<br />
Drilled cover<br />
up to<br />
+50%<br />
Increased dwell time
05 PRESS SECTION STEAM SHOWERS<br />
WITH ADVANCED JAMES ROSS CLEANING SYSTEM<br />
Specifically designed for tissue machines, this system allows the operator to run<br />
the steam box clean and trouble-free at optimum efficiency levels.<br />
/ Increase solids off press by up to 3%.<br />
/ Reduce 2Sigma moisture profile<br />
by up to 60-80%.<br />
/ Improves runnability.<br />
/ Highest CD bump range with<br />
narrowest bump response.<br />
/ Transphase CR2 steam actuators.<br />
/ Actuator spacing as narrow as 2 inches.<br />
/ Patented cleaning system<br />
for trouble-free operation.<br />
DOUBLE RETRACTION Z CARE STEAM BOX CLEANING SYSTEM<br />
/ Patented cleaning system.<br />
/ Double retraction - linear/rotation.<br />
/ James Ross cleaning system.<br />
/ Anti-stick Teflon coated diffuser.<br />
/ Easy inspection of diffuser.<br />
/ Full cleaning cycle takes 120 sec.<br />
/ Protects diffuser during washdown.<br />
/ Significantly reduces maintenance<br />
on steam showers.<br />
Operation position Retraction step 1 Retraction step 2 Shower activated<br />
to clean diffuser<br />
CD Moisture profile before cleaning<br />
CD moisture profile after cleaning<br />
Before After<br />
Before cleaning After cleaning Temperature of the Yankee hood
06<br />
iPRESS - INCREASE EFFICI<strong>EN</strong>CY<br />
FOR PRESS SECTION<br />
ACT INSTEAD OF REACT<br />
Why waste energy? Minimum energy usage according to actual need in a closed control loop. Combining <strong>IBS</strong> solutions with<br />
machine DCS and several additional components to achieve the most efficient results. From manual to fully automatic systems<br />
everything is possible. Self learning software in a closed control loop. Let`s take a look on your machine.<br />
/ More transparency of press-operation (flow control, dryness.)<br />
/ Energy input according to needs.<br />
/ Most efficient runnability.<br />
/ Highest possible energy savings.<br />
/ Optimized uniform cross-machine profile.<br />
/ Highest paper quality.<br />
/ Highest dry content.<br />
/ Highest possible life time of wire, felt and rolls.<br />
/ Most wear efficient operation.<br />
iPRESS EXAMPLE<br />
Energy saving:<br />
/ Felt suction box with drilled cover-design (pressMASTER).<br />
/ Installation of control valve EBP-Plus.<br />
/ Installation of flowMASTER for drainage monitoring.<br />
Control Loop:<br />
Control of water flow; reduction of vacuum according to actual dewatering-flow rate (re-engineering of vacuum-plant)<br />
Benefits: Energy savings, improved felt conditioning, improved felt lifetime…<br />
<strong>IBS</strong> products<br />
iPRESS PRODUCTS<br />
Product Controllable Energy saving Quality Runability Satety at work<br />
pressMASTER x + + + + + +<br />
EBP+ control valve x + + + + + +<br />
flowMASTER x + + + + + +<br />
VapoJenty<br />
steambox<br />
FabriCare<br />
felt cleaning<br />
James Ross<br />
doctors<br />
James Ross<br />
save all pans<br />
James Ross<br />
shower systems<br />
JUD<br />
felt oscillation unit<br />
JUD<br />
felt tension control<br />
x + + + + + +<br />
x + + + + + + + +<br />
+ + + + + + + +<br />
+ + + + + + + +<br />
x + + + + + + + +<br />
x + + +<br />
x + + + + + + +<br />
safetyMASTER (x) (+ +) + + + + +
07 IMPROVED FIBER TREATM<strong>EN</strong>T<br />
DEFLAKING YOUR FIBERS + FIBER CUSTOMIZING<br />
/ Wear-free deflaking.<br />
/ Controlled fiber fibrillation.<br />
/ No fiber shortening.<br />
/ Increasing strength properties (tensile, burst etc.).<br />
/ For virgin and recycled fibers.<br />
/ Homogeneous pulp properties.<br />
/ Low energy input.<br />
/ Very low maintenance costs.<br />
GET MORE FROM YOUR FIBERS<br />
Our patented systems provide new possibilities for the preparation of<br />
suspensions for all kind of fibers. By dispersing the fibers of the pulp<br />
suspension are separated and deflaked, and it also comes to a fibrillation of<br />
pulp fibers when dispersed. The main advantage of this method is that there<br />
is no shortening of the fibers and thus increases the strength properties of<br />
diverse types of papers can be achieved.<br />
During the dispersion process fibers are fibrillated without shorting the<br />
fibers at all. Various strength properties can be developed, the design and<br />
mode of operation gives the flexibility for fiber customizing.<br />
OPERATING PRINCIPLE<br />
In the known pulp preparation with refiners, fibers are inevitably shortened,<br />
through the narrow spacing of the refiner discs to each other and<br />
the interacting pairing, edge to edge.<br />
Our solutions are based on a disperser. Thus, the disruptive shear stress<br />
of the fibers is omitted and the original fiber lengths are retained in the<br />
pulp. This is made possible by the design of the rotor / stator system,<br />
which is operated with correspondingly high shear rates, resulting in an<br />
intensive, continuous mixing of the pulp.<br />
THE RESULT<br />
With our solution strength values of the paper will be increased. Design<br />
and mode of operation allows a defined development. Lab and pilot plant<br />
available.<br />
Possibility for on-site trials with our trial unit!
08 safetyMASTER - SAFE FELT MEASUREM<strong>EN</strong>T<br />
FULLY AUTOMATED SAFE PERMEABILITY &<br />
MOISTURE PROFILE MEASUREM<strong>EN</strong>T FOR FELTS<br />
A periodic monitoring of press section felt condition is an indispensable prerequisite for maintaining<br />
a constant high quality paper. This requires a cross-profile measurement at the running machine.<br />
However, a huge safety risk is present with a manual measurement at the running machine.<br />
Many paper mills now forbid a crossing of the current machine due to safety reasons. Furthermore, there are<br />
positions at which a manual measurement is impossible due to inaccessibility. In addition, the results of hand<br />
measurements always depend on individuals.<br />
/ Absolutely safe.<br />
/ Felt measurement in inaccessible locations.<br />
/ 100% reliable & comparable measurement results.<br />
/ Cost savings.<br />
/ Existing measuring devices can be used.<br />
Achieved by:<br />
/ Fully automatic measurement.<br />
/ Built-in hard to reach positions possible.<br />
/ Constant speed - constant data profile.<br />
/ 100% reproducible.<br />
/ Adapters for different measuring devices.<br />
THE SOLUTION - <strong>IBS</strong> safetyMASTER<br />
The representative from the <strong>IBS</strong> iSAFETY series is the optimal solution for the mentioned problems and guarantees:<br />
/ Absolutely safe felt profile measurements at the running machine - the operator is outside the machine.<br />
/ Felt profile measurements even in difficult positions which are difficult to access.<br />
/ Constant and reproducible measurements.<br />
COMPON<strong>EN</strong>TS AND SPECIAL FEATURES<br />
/ Self-powered measuring shuttle.<br />
/ Measuring unit optional.<br />
/ 2 (removable) batteries with quick change system.<br />
/ Charging station for batteries.<br />
/ Backpack.<br />
/ safetyMASTER beam made of stainless steel<br />
with pivoting loading ramp.<br />
/ No washing of beam needed.<br />
/ “Low weight” - approx. 20 kg.<br />
/ Loading ramp storeable & removable.<br />
/ Up to 50 measurements without charging.<br />
/ Foldable arm > easy transportation<br />
(ladders and footbridges).<br />
felt<br />
Felt positions in 360° possible
9 GUIDING & T<strong>EN</strong>SIONING SYSTEMS<br />
/ BELLOW GUIDES<br />
The pneumatic bellow guide is sturdy, simple construction and designed<br />
primarily for the wet end of the paper machine, as well as for special applications.<br />
It is good for applications up to a maximum operating temperature of<br />
80°C and is a fully stainless steel design. Little maintenance is needed.<br />
/ Simple design.<br />
/ Cost efficient.<br />
/ Easy to maintain.<br />
/ Fast change of air bellows.<br />
/ Primarily used in wet section.<br />
/ Especially designed for high loads.<br />
/ Available in 304 or 316 stainless steel.<br />
/ LINEAR T<strong>EN</strong>SIONERS<br />
The design of the JUD Linear Tensioners have been proven over decades with<br />
numerous successful installations worldwide. By installing the JUD Linear Tensioner<br />
you receive an accurate linear and parallel positioning of the tensioning<br />
roll. All JUD Linear Tensioners come with a manual clutch for seam adjustment<br />
and all Tensioners are prepared for fully automatic operation in combination<br />
with our JUD Load Cell and the Tension Control.<br />
/ CONTROL VALVES, S<strong>EN</strong>SOR PADDLES<br />
The edge tracking unit consists of a sensor paddle and a control valve. It accurately<br />
detects the position of the felt/wire edge and precisely controls the guide.<br />
This guarantees that the fabric has an optimized run. Sensor paddles and control<br />
valves are available in different designs and sizes suited to specific uses.<br />
CONTROL VALVE SV-95.1-5 AND SV-95-10<br />
/ Air throughput ø5 or ø10mm.<br />
/ Indirect (cam type) pneumatic valve.<br />
/ Simple, reliable design.<br />
/ 16° zero position.<br />
/ Sensor paddle gravity-loaded.<br />
/ Immediate response for most demanding applications.<br />
/ Anodized aluminum or stainless steel.<br />
/ Maximum air pressure 6 bar.<br />
/ In zero position almost no air consumption.<br />
Control Valve SV-95.1-5 in<br />
stainless steel, Sensor paddle<br />
with ceramic plate and<br />
support stand SV-30<br />
/ FELT AND WIRE RUN-OFF ALARMS<br />
JUD fabric run-off alarms are installed in pairs on the front and drive side and<br />
give warnings on imminent felt or wire run-off. Inductive switches are used<br />
in the wet end. In the dry end, mechanical switches that are heat resistant<br />
to 150°C, are used. The electric signals can be used by the machine control<br />
system as an alarm for the operator or to shut off the drives.<br />
/ Paired installation on front and drive side.<br />
/ Reliable switches.<br />
/ Suitable for all positions.<br />
SV-85-X-22IBIMO<br />
Run-Off Alarm for<br />
wire and press section
10 EPB PLUS VACUUM CONTROL VALVE<br />
ELECTRONIC PNEUMATIC BUTTERFLY<br />
/ Reliable vacuum control through control<br />
valve with integrated vacuum pick up.<br />
/ Minimal wiring required.<br />
/ Functional reliability through pneumatic<br />
cleaning system.<br />
/ Protective cover.<br />
/ Vacuum transmitter.<br />
/ Measuring line.<br />
/ Robust FRP-housing .<br />
/ Cleaning of control and actuator unit.<br />
/ Cleaning of measuring line.<br />
/ No need for: transmitter bar.<br />
HOW IT WORKS<br />
/ Pneumatic cleaning system<br />
This system cleans the vacuum<br />
measuring line and makes<br />
it functionally reliable.<br />
/ Vacuum transmitter<br />
A transmitter collects the actual<br />
value and is integrated in the<br />
valve unit.<br />
/ Internal cleaning<br />
The purged air protects the internal components<br />
from harsh ambient conditions<br />
such as moisture and steam.<br />
/ Housing<br />
The control and actuator units are<br />
completely enclosed inside a protective<br />
FRP-housing.<br />
TYPE: EPB-PLS<br />
The vacuum sensor measures the vacuum inside the box and feeds<br />
it as the actual value directly to the DCS (Data Control System)-terminal.<br />
The DCS compares the actual value with the set point and<br />
sends a signal to the valve in case a deviation is detected. Then the<br />
EPB Plus-valve adjusts the air flow to the pump thus adjusting the<br />
actual value to match the set point.<br />
TYPE: EPB-PID-TOUCH PANEL<br />
An user-friendly touch screen, symbolizing the wet-end schematic,<br />
allows for total visualization of the vacuum settings. The programmable<br />
touch screen accommodates a variety of different vacuum<br />
settings for different paper grades. A variety of vacuum settings can<br />
be maintained and are immediately available for any grade change.<br />
Remote access is also available.<br />
Alternative types are also available. Please contact us!<br />
PERFECT COMBINATION OF <strong>IBS</strong> PPG PRODUCTS:<br />
EPB Plus<br />
Application:<br />
high vacuum<br />
EVA<br />
Application:<br />
low vacuum<br />
EVA: The Electronic Vacuum control system (EVA) from <strong>IBS</strong><br />
is a well proven control unit, which ensures consistent production conditions.<br />
Online-PDC (Paper-Dryness-Control) is a proven, non radioactive, easy to install online<br />
measuring system for optimum adjustment of the sheet dryness for all paper and board machines.<br />
Touchscreen Type EPB-PID-TP
11 WEB MONITORING & INSPECTION<br />
High-speed WebView digital cameras, WebLED<br />
lights and the industry proven TotalVision software<br />
solution capture process interruptions<br />
and quality defects and provide the operator<br />
with the information to quickly identify the<br />
root cause of the problem.<br />
/ WEB MONITORING & EV<strong>EN</strong>T CAPTURING SOLUTIONS WEBVISION ®<br />
/ Operators can quickly identify the root causes of<br />
process interruptions, often before they happen.<br />
/ Cameras monitor critical process points.<br />
/ System provides “same web” synchronized images<br />
across all camera views immediately after event.<br />
EverClean camera housings protect lenses and cameras while<br />
maintaining excellent image quality in the harshest environments.<br />
Cleanjet continuous water cleaning on the WebLED28 lighting<br />
prevents buildup or obstructions that could affect output.<br />
/ QUALITY CONTROL SOLUTIONS WEBiNSPECTOR ®<br />
/ Allows 100% inspection of the web and identification of all<br />
critical defects.<br />
/ Allows periodic defect sources to be identified<br />
(e.g. Yankee, felts, wire, rolls, etc).<br />
/ Allows defect root causes to be identified especially when<br />
assisted by the process information provided by WebVision ®.<br />
/ Allows reel maps to be passed physically or electronically to<br />
converting plant to optimally convert each reel.<br />
WebInspector ® provides detailed reel maps that can be used eliminate quality problems, document<br />
product quality and to run converting lines more efficiently.<br />
/ MUV-E CART - PORTABLE EV<strong>EN</strong>T CAPTURING SYSTEMS<br />
The TotalVision Muv-E Cart provides an “All-In-One” maneuverable operator station, designed<br />
for both convenience and flexibility. It features quick system setup and portability, allowing<br />
access to problem areas for easy troubleshooting.<br />
/ Plug and play design, with all cables included, means you just connect the AC power,<br />
camera(s) and LED(s) and you‘re ready to go.<br />
/ Solid state system provides exceptional reliability.<br />
/ Supports 1 to 4 digital cameras.<br />
/ High performance processors insure that every frame of video is captured, analyzed<br />
and easily accessed for review.<br />
/ Dedicated hand drive provides up to 24 hours of shared video storage for each pair<br />
of cameras.<br />
/ External USB ports make it simple to save image/video files for use on other computers.<br />
/ Can easily be connected to mill Intranet using surface mount connectors on computer box.
TISSUE PRODUCTION LINE SOLUTIONS<br />
/ Full defect mapping and analysis.<br />
/ Enables defect source identification.<br />
/ Optional ink marking to allow critical defects.<br />
to be identified at downstream processes.<br />
Forming<br />
/ Identify process interruption and<br />
wed defect root causes in the<br />
forming stage.<br />
Sheet Transfer<br />
/ Identify process problems<br />
and web quality concerns.<br />
Web inspection with reflective<br />
Webstrip lighting and<br />
WebView cameras<br />
Reeling<br />
/ Reel turn-up analysis<br />
/ Slitter cut analysis<br />
Pressing<br />
/ Identify pressing and felt related break<br />
and defect issues.<br />
Drying / Creping<br />
Image courtesy of Toscotec, Italy<br />
/ Identify post-drying creping issues such as edge cracks due to<br />
blade wear, periodic defects due to felts, rolls, and Yankee.<br />
/ Identify web as being absent or present at edges for safety reasons<br />
such as potential Yankee fires.<br />
12 SERVICES<br />
/ Wet-end audit<br />
/ Doctor and shower service and audit<br />
/ Vacuum audit<br />
/ Troubleshooting<br />
/ Start up support<br />
/ Audit for dewatering elements (PMAC)<br />
/ Regrinding<br />
/ Mill Personnel Training<br />
Benefits enjoyed by implementing<br />
the recommended measures:<br />
/ Increase machine speed.<br />
/ Better runnability.<br />
/ Less sheet breaks.<br />
/ Energy saving.<br />
/ More uniform cross-machine profile.<br />
/ Higher paper quality.<br />
/ Higher dry content.<br />
/ Extends lifetime of wire, felt and rolls.<br />
Audit for doctor & machine<br />
cleaning systems<br />
Vacuum audit<br />
PMAC
10<br />
3<br />
2<br />
24<br />
LOCATIONS<br />
worldwide<br />
Headquarters<br />
<strong>IBS</strong> Austria GmbH<br />
Hauptstraße 22<br />
8833 Teufenbach-Katsch, Austria<br />
P +43 3582 8511-0<br />
office@ibs-austria.com<br />
ROPTEC GmbH<br />
52249 Eschweiler, Germany<br />
P +49 2403 7498 629<br />
info@roptec.com<br />
V.I.T. Papertec GmbH<br />
71229 Leonberg, Germany<br />
P +49 7152 352 02 33<br />
sales@vit-paper.com<br />
<strong>IBS</strong> Papertech GmbH<br />
8833 Teufenbach-Katsch, Austria<br />
P +43 3582 8511<br />
office@papertech.at<br />
South America<br />
<strong>IBS</strong> do Brasil Ltda.<br />
13387-793 - Nova Odessa<br />
S.P. - Brasil<br />
P +55 19 3478 7507<br />
ibsbrasil@ibs-ppg.com.br<br />
Servicios Sirpac Spa.<br />
Oficina Nº 1103, Chile<br />
P +56 2 2232 9668<br />
info@sirpac.cl<br />
Europe<br />
<strong>IBS</strong> Performance Center Germany GmbH<br />
47441 Moers, Germany<br />
P +49 2841 905860<br />
pcg@ibs-ppg.com<br />
<strong>IBS</strong> Finland Oy<br />
46860 Keltakangas, Finland<br />
P +358 5 360 3300<br />
service@ibs-finland.com<br />
Horst Sprenger GmbH Spezialwerkzeuge<br />
47441 Moers, Germany<br />
P +49 2841 9058 0<br />
info@horst-sprenger.com<br />
JUD AG Papiermaschinen<br />
9491 Ruggell, Liechtenstein<br />
P +423 375 82 82<br />
info@jud.li<br />
Maschinenfabrik Berger GmbH<br />
8720 Knittelfeld, Austria<br />
P +43 3512 82 442<br />
info@maschinen-berger.at<br />
PGA Anlagenbau Ges.m.b.H.<br />
9241 Wernberg, Austria<br />
P +43 4252 330 30-0<br />
office@pga.co.at<br />
PMS Papiermaschinen-Systemtechnik GmbH<br />
77654 Offenburg, Germany<br />
P +49 781 939 970<br />
post@rubynozzle.com<br />
KOLIBRI GmbH<br />
8010 Graz, Austria<br />
P +43 3582 8511<br />
hello@kolibri-vision.com<br />
North America<br />
<strong>IBS</strong> of America Corporation<br />
Chesapeake, VA 23323, USA<br />
P +1 757-485-4371<br />
info@ibs-america.com<br />
James Ross Limited<br />
Elizabethtown, Ontario<br />
Canada K6T 1A9<br />
P +1 613 342-7734<br />
Toll Free: 1 800 493 6663<br />
info@jamesross.com<br />
JUD Corporation<br />
Chesapeake, VA 23323, USA<br />
T +1 757-485-4371<br />
sales@judcorp.com<br />
Papertech Inc.<br />
North Vancouver, B.C.<br />
Canada V7L 1B4<br />
P +1 604-990-1600<br />
info@papertech.ca<br />
Transphase Technology<br />
Chesapeake, VA 23323, USA<br />
P +1 757-485-4210<br />
info@ibs-america.com<br />
Asia<br />
<strong>IBS</strong> Manufacturing (Taicang) Co.,Ltd.<br />
Taicang, PC. 215400 Taicang<br />
Jiangsu Province, China<br />
P +86 512 81609680<br />
office@ibs-china.cn<br />
<strong>IBS</strong> Japan Ltd.<br />
Fuji-shi, Shizuoka, 416-0907 Japan<br />
P +81 545 66 0363<br />
ibs-japan-fuji@ymail.plala.or.jp<br />
PT <strong>IBS</strong> Indonesia<br />
Damai, Serpong - Tangerang<br />
Indonesia 15314<br />
P +62 21 75880105 (hunting)<br />
ibsindonesia@ibs-ppg.com<br />
Partners<br />
Ecoworld LCL GmbH<br />
8811 Scheifling, Austria<br />
P +43 3582 222 58-10<br />
office@ecoworld-lcl.com<br />
Fanart Design GmbH<br />
8811 Scheifling, Austria<br />
P +43 3582 222 58-20<br />
office@fanart-design.com<br />
<strong>EN</strong>240402<br />
www.ibs-ppg.com<br />
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