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ACHEMA DAILY #1

ACHEMA DAILY 2024 – die offizielle Messe-Tageszeitung zur Achema 2024 ist eine Sonderausgabe der cav – Prozesstechnik für die Chemieindustrie in Kooperation mit Chemical Engineering, lizenziert durch die DECHEMA.

ACHEMA DAILY 2024 – die offizielle Messe-Tageszeitung zur Achema 2024 ist eine Sonderausgabe der cav – Prozesstechnik für die Chemieindustrie in Kooperation mit Chemical Engineering, lizenziert durch die DECHEMA.

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D A I LY # 1<br />

MONDAY, JUNE 10, 2024<br />

Sustainability inside: Let's take<br />

hydrogen to the next level!<br />

Hall 11.1 | Booth C63<br />

Offizielle Messetageszeitung – Official Show Daily<br />

Interview<br />

Cefic makes its <strong>ACHEMA</strong> Debut<br />

A Publication of Brands &<br />

Partners of<br />

Source: Cefic<br />

Dr. Daniel Witthaut, Executive<br />

Director for Innovation at Cefic<br />

For the first time, the European<br />

Chemical Industry Council<br />

(Cefic) will be present at<br />

<strong>ACHEMA</strong> 2024 with its own<br />

Advanced Industrial Robotic Applications (AIRA) Challenge<br />

Autonome Roboter teilen auf<br />

der <strong>ACHEMA</strong> ihre Bedürfnisse mit<br />

Die <strong>ACHEMA</strong> 2024 ist der Austragungsort<br />

der zweiten<br />

Advanced Industrial Robotic<br />

Applications (AIRA) Challenge.<br />

Sie wird einige der fortschrittlichsten<br />

mobilen Roboter der<br />

Welt zusammenbringen. Ziel<br />

von AIRA ist es, ferngesteuerte<br />

Roboter zu entwickeln, die<br />

Aufgaben in chemischen Verarbeitungsanlagen<br />

ausführen<br />

können. Bei der letzten AIRA<br />

Challenge 2022 bestand das<br />

Ziel darin, den Nachweis von<br />

Konzepten für vollständig autonome<br />

mobile Roboter zu erbringen.<br />

Bei der Challenge<br />

stand in the exhibition halls.<br />

Founded in 1972, Cefic is the<br />

forum of large, medium and<br />

small chemical companies<br />

across Europe, which provide<br />

1.2 million jobs and account for<br />

approximately about 14% of<br />

world chemicals production.<br />

Cefic’s 650 members and affiliates<br />

form one of the most active<br />

networks of the business community,<br />

complemented by partnerships<br />

with industry associations<br />

representing various sectors<br />

in the value chain.<br />

In an interview with <strong>ACHEMA</strong><br />

<strong>DAILY</strong> (p. 12), Dr. Daniel<br />

Witthaut, Executive Director for<br />

2024 liegt der Schwerpunkt<br />

jedoch nicht mehr auf der vollständigen<br />

Automatisierung,<br />

sondern vielmehr auf einem<br />

dynamischeren und kommunikativeren<br />

Modell für Roboter.<br />

„Um Roboter völlig autonom<br />

zu machen, ist ein enormer<br />

Programmieraufwand erforderlich,<br />

daher wollten wir den<br />

Business Case für autonome<br />

Roboter erweitern. Jetzt suchen<br />

wir nicht nur nach einem<br />

autonomen Roboter, sondern<br />

nach einem, der seine Bedürfnisse<br />

mit dem Bediener kommunizieren<br />

kann“, erklärt Carl-<br />

Innovation at Cefic, discusses<br />

Cefic’s <strong>ACHEMA</strong> debut, as well<br />

highlighting the 13 sessions<br />

Cefic has organized. He also explains<br />

the information and networking<br />

opportunities available<br />

at Cefic’s exhibition stand, the<br />

importance of young engineers<br />

and students, as well as the importance<br />

of new forms of energy<br />

for the chemical industry and<br />

the need for partnerships with<br />

the power-generation sector. On<br />

Tuesday, June 11, Cefic is holding<br />

a net working cocktail from 5:30<br />

to 7:30 pm at the stand in Hall<br />

6.0 (registration required).<br />

Read more on page 12.<br />

Helmut Coulon, Leiter für zukünftige<br />

Fertigungskonzepte<br />

bei der Invite GmbH, dem Organisator<br />

der AIRA Challenge.<br />

„Wir wollen die Roboter so<br />

aufrüsten, dass sie aus der<br />

Ferne und ohne Sichtverbindung<br />

ferngesteuert werden<br />

können, und auch die virtuelle<br />

Realität in die Navigation einbeziehen.<br />

Dadurch erhält der<br />

Roboter die Flexibilität, Türen<br />

zu öffnen und zu schließen,<br />

Abfälle zu entsorgen, geschlossene<br />

Schränke zu inspizieren<br />

und Materialproben zu<br />

entnehmen“, sagt Coulon.<br />

Bild: AIRA<br />

Breaking News . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3<br />

Only Here: Daily Program . . . . . . . . . . . . . . 14<br />

Mechanical/Thermal Processing . . . . . . . . . . . . . . 21<br />

Pumps/Valves/Fittings . . . . . . . . . . . . . . . . . . . . . . 31<br />

Engineering/Contracting . . . . . . . . . . . . . . . . . . . . 37<br />

Instrumentation/Process Automation . . . . . . . . 41<br />

Lab/Pharma/Packaging . . . . . . . . . . . . . . . . . . . . 49<br />

Imprint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54<br />

Besucher können die Finalisten<br />

in Halle 11.1 in Aktion sehen<br />

Contents<br />

„Die Finalisten der AIRA<br />

Challenge 2024 wurden von<br />

einer Jury ausgewählt, die<br />

sich aus Experten von BASF,<br />

Bayer, Wacker und Boehringer<br />

Ingelheim zusammensetzt.<br />

Die Finalisten sind:<br />

• EngRoTec Group<br />

• ETH Zurich’s Robotic<br />

Systems Lab<br />

• Forschungzentrum für<br />

Informatik<br />

• Reply Roboverse<br />

• Team TruPhysics/United<br />

Robotics Group br<br />

Aira Roboter Challenge<br />

Halle 11.1, Stand A5<br />

MEASURING LIKE NEVER BEFORE<br />

ePAT<br />

Visit us at Hall 3.0, Booth F3


Together<br />

we reach<br />

beyond<br />

Meet with our experts<br />

in Hall 3.1 Stand C50<br />

Partner with us. Innovative solutions and<br />

service without compromise. Discover<br />

how we deliver beyond expectations.<br />

● Powder Containment & Aseptic Transfer<br />

● Fluid Storage & Management<br />

● Single Use Packaging<br />

● NEW Robotic Powder Handling<br />

thechargepoint.com


<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Breaking News 3<br />

Improve System Performance with High-Performance Valves<br />

How to Select the<br />

Best Hydrogen Valves<br />

The mobility industry is increasingly<br />

searching for alternatives<br />

to traditional fossil fuels, and<br />

hydrogen is rapidly gaining<br />

popularity as a promising option.<br />

However, a current lack of<br />

refueling infrastructure makes<br />

the transition more challenging.<br />

As hydrogen gains traction,<br />

the industry must design<br />

and build the infrastructure to<br />

support it, including leak-tight<br />

systems constructed from highquality<br />

materials. Choosing the<br />

right system components is<br />

paramount because some components<br />

cannot withstand the<br />

sired density, hydrogen must be<br />

stored in on-vehicle tanks at<br />

350 to 700 bar.<br />

Stress and vibration. Systems<br />

must be able to withstand fast<br />

speeds, bumpy roads and inclement<br />

weather conditions.<br />

Safety. The average consumer<br />

must be able to safely operate a<br />

refueling station.<br />

Maintenance. It should also be<br />

easy to remake leak-tight joints<br />

when they need to be serviced.<br />

These four performance parameters<br />

cannot be sacrificed.<br />

Each selected valve should provide<br />

leak-tight performance at<br />

Components used in hydrogen vehicle and refueling infrastructure<br />

must deliver long-term leak-tight performance.<br />

particular stressors involved in<br />

hydrogen distribution systems.<br />

Hydrogen molecules are challenging<br />

to contain because they<br />

are so small and volatile. Each<br />

connection point within a hydrogen<br />

system cannot leak, as<br />

even the smallest leaks pose<br />

safety risks to end users, particularly<br />

when refueling vehicles.<br />

One of the biggest problems<br />

posed by tiny hydrogen<br />

molecules is their ability to diffuse<br />

into some stainless steels,<br />

causing a phenomenon known<br />

as hydrogen embrittlement.<br />

This characteristic can cause<br />

components to weaken over<br />

time as cracks occur and lead to<br />

system failure.<br />

Source: Swagelok<br />

High-Performance Valves<br />

Even under ideal conditions,<br />

hydrogen valves undergo challenges<br />

to their integrity and<br />

performance. As system designers<br />

decide which valves are<br />

most appropriate for their application,<br />

they must consider:<br />

Pressures. To achieve the deall<br />

connection, shutoff and<br />

regulation points.<br />

Hydrogen Ball Valves<br />

Hydrogen systems often contain<br />

ball valves, which start and<br />

stop gas flows from one direction<br />

to the next. Proper hydrogen<br />

ball valves should include<br />

wear-resistant stem-seal<br />

designs. For example, it may<br />

make sense to specify a trunnion-style<br />

ball valve with a direct-load<br />

design, which provides<br />

leak-tight performance<br />

each time it is used. Another<br />

option is a bottom-loaded stem<br />

design, which can be safer than<br />

other valve designs because<br />

such valves are less likely to<br />

blow out their stems. Hydrogen<br />

ball valves may also offer two–<br />

or three-way functionality, different<br />

mounting options and a<br />

range of flow coefficients.<br />

Hydrogen Needle Valves<br />

When fluid flows require fine<br />

adjustments, needle valves are<br />

often the answer. However,<br />

other factors influence whether<br />

needle valves are right for specific<br />

hydrogen applications.<br />

First, they are often made completely<br />

out of metal, meaning it<br />

takes significant force to open<br />

and close them. The amount of<br />

force necessary might eventually<br />

deform the needle and<br />

seat, rendering it incapable of<br />

operating properly. Additionally,<br />

large air actuators typically<br />

open and close the valves,<br />

which can take up to two minutes.<br />

That is why hydrogen<br />

needle valves must be made<br />

from the strongest possible<br />

steel. High-quality 316 stainless<br />

steel, for example, resists deformation<br />

over time and can<br />

withstand the pressures exerted<br />

on valves in hydrogen applications<br />

(usually approximately<br />

350 to 700 bar).<br />

Hydrogen Check Valves<br />

Finally, check valves are essential<br />

to properly functioning hydrogen<br />

compressors in refueling<br />

systems. They control backflow<br />

and keep end users safe as<br />

they refuel vehicles. Most check<br />

valves use strain-hardened<br />

springs, which can be unusually<br />

susceptible to hydrogen embrittlement.<br />

In contrast, using<br />

high-quality 316 stainless steel<br />

reduces the chances of embrittlement<br />

weakening the<br />

springs. Another challenge is<br />

the often severe temperature<br />

and pressure changes common<br />

to hydrogen refueling applications,<br />

which can damage<br />

valves’ elastomer seals. Ideally,<br />

most hydrogen compressors<br />

would use ball check valves<br />

over other nonspecific ones.<br />

For all the valves used in hydrogen<br />

applications, compatibility<br />

with other components is<br />

key. Make sure all components<br />

are designed specifically for hydrogen<br />

use so they work together<br />

in harmony to keep<br />

everyone safe throughout the<br />

process.<br />

Chuck Hayes<br />

Global Technology Lead,<br />

Clean Energy<br />

Swagelok<br />

Hall 8.0, Stand C77<br />

Next Level of<br />

Functional Safety<br />

Digitalization<br />

# safetygoesdigital<br />

Digitalization of<br />

Functional Safety<br />

with Added Value<br />

Safety and<br />

Security<br />

Enduring<br />

Compliance<br />

Effective<br />

Management<br />

of Change<br />

Streamline<br />

Engineering<br />

• Explore safe and secure<br />

remote connections<br />

• Enjoy digital showcases<br />

of live installations<br />

• Discover the HIMA Security<br />

Environment for Functional Safety<br />

• Learn how to reach savings up to<br />

70% by streamlining your processes<br />

www.hima.com/achema2024<br />

HIMA Group<br />

at <strong>ACHEMA</strong> 2024<br />

Hall 11.1 | Booth E26


4<br />

<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Breaking News<br />

The Highlights of <strong>ACHEMA</strong> 2024<br />

The Heart of Process Technology Beats in Frankfurt<br />

<strong>ACHEMA</strong> 2024 will take place in Frankfurt from June 10 to 14, 2024. This means that the heart of the process industry will<br />

be beating again at the usual time and in the usual rhythm. <strong>ACHEMA</strong> <strong>DAILY</strong> spoke to Dr. Björn Mathes, CEO of DECHEMA<br />

Ausstellungs-GmbH, about the highlights of this year‘s event.<br />

Dr. Mathes, just as the European<br />

Football Championship<br />

brings nations together to<br />

celebrate their passion for<br />

the sport, <strong>ACHEMA</strong> also<br />

unites professionals from all<br />

over the world around innovations<br />

and progress in the<br />

process industry. Frankfurt is<br />

one of the main venues for<br />

the preliminary round. Thousands<br />

of international fans<br />

will populate the city in the<br />

second half of June. Would<br />

you like the same for your<br />

<strong>ACHEMA</strong> 2024?<br />

…visit us in<br />

Hall 9.0 Booth E64<br />

https://s.fhg.de/IMM-Cascade-Reactions<br />

Dr. Mathes: <strong>ACHEMA</strong> 2024 will<br />

once again be the gathering<br />

place for the process technology<br />

community and, unlike the<br />

European Men‘s Football<br />

Championship, we are bringing<br />

together professionals and experts<br />

from all over the world,<br />

far beyond Europe. This year’s<br />

<strong>ACHEMA</strong> has the highest rate<br />

of international exhibitors ever<br />

and it is becoming apparent<br />

that we might see the same<br />

trend on the attendee side.<br />

Above all, we are registering<br />

high demand from markets<br />

with strong investment potential<br />

such as North America or<br />

the Middle East and North Africa,<br />

as well as the dynamic Asian<br />

markets. This makes Frankfurt<br />

not only one of the host cities<br />

for UEFA Euro 2024, but also<br />

the only place where you can<br />

really feel the heartbeat of the<br />

process industry. And <strong>ACHEMA</strong><br />

is much closer in nature to another<br />

major sporting event of<br />

the year: the Olympics.<br />

Can you give us an overview<br />

of the core topics and focal<br />

points of <strong>ACHEMA</strong> 2024?<br />

Dr. Mathes: The overarching<br />

themes are sustainability, the<br />

path to climate-neutral production<br />

and digitalization. For me<br />

digitalization and digital innovations<br />

are a key enabler, while<br />

the net-zero target for the process<br />

industry is the most ambitious<br />

task in its history. The innovations<br />

developed in the<br />

process industry also have an<br />

impact on other industries and<br />

help them to achieve their sustainability<br />

goals. This makes<br />

the <strong>ACHEMA</strong>-Community an<br />

important trailblazer towards<br />

climate-neutral production.<br />

Sustainability at <strong>ACHEMA</strong> is<br />

multi-layered, we talk about<br />

hydrogen, circular economy, industrial<br />

water and wastewater<br />

technology, bioeconomy and<br />

renewable raw materials but<br />

also decentralized energy generation<br />

for production sites. In<br />

addition, <strong>ACHEMA</strong> will of<br />

course retain its traditional<br />

focus on chemical and pharmaceutical<br />

process engineering<br />

with numerous world firsts that<br />

can be experienced on the<br />

show floor.<br />

Which new trends and technologies<br />

will be highlighted<br />

at <strong>ACHEMA</strong> 2024?<br />

Dr. Mathes: The <strong>ACHEMA</strong> Congress<br />

programme is clustered<br />

into six innovation themes:<br />

process, pharma, green, lab,<br />

hydrogen and digital. There are<br />

numerous innovations in all<br />

themes that will influence and<br />

shape the future of the process<br />

industry. These include, among<br />

others, advances in modularization,<br />

networked production<br />

around Ethernet APL, the production<br />

of biopharmaceuticals<br />

or cell and gene therapeutics,<br />

increased automation and robotics,<br />

digitalization and unified<br />

data standards in the laboratory,<br />

as well as the opportunities<br />

around hydrogen for<br />

and in the process industry.<br />

Stereoselective synthesis of<br />

fine chemicals with<br />

cascade reactions in flow<br />

Are you seeking to significantly optimize<br />

your production costs for the synthesis<br />

of fine chemicals and their purity<br />

simultaneously?<br />

Are you interested in an innovative<br />

technology that enables synthesis<br />

processes based on the principles of<br />

Green Chemistry in continuous flow?<br />

Fraunhofer IMM develops with its partner institutes in<br />

the Fraunhofer network novel catalyst systems for the<br />

photochemical-assisted biocatalysis. In addition to these heterogeneous<br />

catalyst materials, we also develop customerspecific<br />

synthesis plants with the objective of achieving the<br />

maximum synergy between chemistry and flow technology<br />

for the sustainable and scalable synthesis of chiral fine<br />

chemicals.<br />

Dr. Björn Mathes, CEO of DECHEMA Ausstellungs-GmbH<br />

How will the exhibition help<br />

to address the challenges of<br />

sustainability and climate<br />

change?<br />

Dr. Mathes: The process industry<br />

faces many challenges. The<br />

goal of climate-neutral production<br />

and defossilization of the<br />

industry is certainly the biggest<br />

and most ambitious challenge<br />

in the history of the process industry<br />

and requires global networks.<br />

This is exactly what the<br />

most international <strong>ACHEMA</strong><br />

ever will promote: The numerous<br />

technical discussions at the<br />

stands and around the presentations<br />

will provide the industry<br />

with a sustainability impulse<br />

that will point the way for the<br />

coming years. Many of the technology<br />

trends of recent years<br />

originated at <strong>ACHEMA</strong>, and that<br />

will be the case again this time.<br />

What role will digital technologies<br />

and artificial intelligence<br />

play at <strong>ACHEMA</strong> 2024?<br />

Dr. Mathes: They play a major<br />

role. Everyone has been talking<br />

about the digitalization of the<br />

industry for almost a decade. At<br />

Source: DECHEMA / Pietro Sutera<br />

first, it was little more than a big<br />

buzz word, often with examples<br />

from dedicated manufacturing<br />

that were difficult or impossible<br />

to implement in the process industry.<br />

However, our industry<br />

has now embarked on a learning<br />

curve and digitalization continues<br />

to advance. The introduction<br />

of digital innovations such<br />

as smart data analytics or Industry<br />

4.0 technologies is becoming<br />

increasingly important in<br />

order to stay ahead of the competition.<br />

But digitalization is<br />

also in demand as an enabler<br />

for achieving sustainability<br />

goals. This will not be without<br />

its challenges: IT vs. OT, connectivity<br />

vs. security or smart vs.<br />

smart enough – the challenge<br />

for operators is to find exactly<br />

the right configuration for their<br />

company and needs. Solutions<br />

based on artificial intelligence<br />

have become increasingly important<br />

since the media hype<br />

surrounding ChatGPT and are<br />

also playing a role at a number<br />

of <strong>ACHEMA</strong> stands this year.<br />

Our peer group is currently taking<br />

a critical look at such technologies,<br />

especially in view of<br />

safety and security aspects.


<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong><br />

Breaking News<br />

Renovation work was carried out at<br />

the exhibition grounds for <strong>ACHEMA</strong><br />

2022. As a result, the traditional exhibition<br />

groups were somewhat disorganised.<br />

Mechanical Process Engineering,<br />

for example, had to move<br />

to Hall 12. What will it look like in<br />

2024? Who will exhibit where?<br />

Dr. Mathes: Yes, Mechanical Processes<br />

had to temporarily move to Hall 12 due<br />

to the new construction of Hall 5 in<br />

2022 but is now back in Halls 5.0 and<br />

6.0 and will once again form a close<br />

tandem with Thermal Processes.<br />

The exhibition group Pharmaceutical,<br />

Packaging and Storage Techniques has<br />

now been extended to Hall 4.1, giving it<br />

optimal growth prospects.<br />

Laboratory and Analytical Techniques<br />

also has a new home in Hall 12 is thus<br />

moving much closer to process analysis<br />

and automation in Hall 11. Furthermore,<br />

Industrial and Labour Safety will be located<br />

in Hall 11 for the first time.<br />

Are there certain industries or sectors<br />

that will be more strongly represented<br />

at <strong>ACHEMA</strong> 2024 than in<br />

previous years?<br />

Dr. Mathes: Pharmaceutical, Packaging<br />

and Storage Techniques will be the largest<br />

exhibition group at <strong>ACHEMA</strong> 2024<br />

for the first time. Although, the technologies<br />

specifically designed for the<br />

life science and pharmaceutical sectors<br />

that will be exhibited at <strong>ACHEMA</strong> go far<br />

beyond this exhibition group. This once<br />

again underlines the strong standing<br />

that <strong>ACHEMA</strong> has built up in the global<br />

pharmaceutical industry over the past.<br />

At <strong>ACHEMA</strong> 2024, we also see that the<br />

topic of decentralized and sustainable<br />

energy generation for the process industry<br />

is coming more into focus and is<br />

playing a major role in achieving climate<br />

neutrality at individual sites.<br />

Hydrogen, digitalisation, modular<br />

production, cybersecurity: the topics<br />

currently affecting the industry are<br />

diverse. Will there be some special<br />

exhibition areas on these topics<br />

again in 2024? What are they and<br />

where can they be found?<br />

Dr. Mathes: Yes, Hall 6.0 is home to<br />

the special show Hydrogen. The smallest<br />

molecule was already the subject of<br />

an <strong>ACHEMA</strong> special show in 1991. But a<br />

lot has happened since then and the<br />

role of hydrogen in the global energy<br />

system is particularly prominent. In Hall<br />

12.0, the Action Area Digital Lab will<br />

bring the digitalized and connected laboratory<br />

of the future to life. Attendees<br />

can experience on their own how digitalization,<br />

miniaturization, automation<br />

and robotics not only increase added<br />

value in the laboratory, but also close<br />

the data gap between the laboratory<br />

and the production.<br />

I have already mentioned the innovation<br />

themes of <strong>ACHEMA</strong>. Each one<br />

has its own Innovation Stage with an<br />

extremely exciting and top-class programme.<br />

By industry, for industry. In<br />

addition, the Modular Production and<br />

NOA theme stand in Hall 11.0, the Flow<br />

Chemistry Pavilion in Hall 9.0 and The<br />

SEFA Theatre in Hall 12.0 are three very<br />

exciting industry initiatives that should<br />

not be missed during a visit.<br />

Every attendee should also take a look<br />

at Hall 11.1 and visit the Advanced Industrial<br />

Robotic Applications Challenge.<br />

The teams in the competition will once<br />

again push the boundaries of robot<br />

technology and bring the future of robots<br />

in the chemical industry to life.<br />

This challenge shows how the world of<br />

production and manufacturing in the<br />

process industry could change in the<br />

not-too-distant future and can only be<br />

experienced at <strong>ACHEMA</strong>.<br />

In 2022, you integrated the <strong>ACHEMA</strong><br />

Congress into the exhibition for the<br />

first time. How will the congress be<br />

structured in 2024? Which main<br />

topics or theme days will there be?<br />

Dr. Mathes: The congress is structured<br />

along our six innovation themes, which<br />

will run from Monday to Friday and give<br />

visitors the opportunity to take part in<br />

attractive presentations or discussions<br />

of thought leaders each day either on<br />

one of the Innovation Stages or in Congress<br />

sessions.<br />

Where will the individual stages be<br />

located at the exhibition?<br />

Dr. Mathes: The Zeta Pharma Innovation<br />

Stage is located in Hall 4.1, while<br />

the stages in Hall 6.0 have a clear focus<br />

on climate neutrality: this is where you<br />

will find the EY Green Innovation Stage<br />

and the Siemens Hydrogen Innovation<br />

Stage. The GEA Process Innovation<br />

Stage is located in Hall 9.0 and the<br />

Siemens Digital Innovation Stage can<br />

once again be found in Hall 11.0,<br />

rounded off by the Lab Innovation<br />

Stage in Hall 12.0.<br />

Dr. Mathes, finally a look into the<br />

crystal ball. Who will be European<br />

football champion?<br />

Dr. Mathes: I wish I knew. Of course, I<br />

hope that the German team stays in the<br />

tournament for a long time and plays<br />

for the title with the home advantage. br<br />

The leader in<br />

Energy Optimization.<br />

GEA means worldwide recognized<br />

evaporation, crystallization & distillation<br />

plants, in-house R&D facilities, vast<br />

know-how and expertise. We develop<br />

and design multi-stage TVR & MVR<br />

heated plant concepts tailored to your<br />

specific needs.<br />

Transoforming Tomorrow<br />

Find us in Hall 4<br />

Booth G66


6<br />

<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Breaking News<br />

Exclusive Executive Interview<br />

Inline Particle Analysis for Next-Generation Energy Technologies<br />

Trusted Solutions for<br />

Pharma Fill-Finish<br />

Processes<br />

www.rychiger.com<br />

Visit us in<br />

hall 3 booth<br />

#B25<br />

At <strong>ACHEMA</strong> 2022, particleanalysis<br />

specialist SOPAT made<br />

a major announcement — the<br />

acquisition of Parsum, which<br />

enabled the company to<br />

broaden its technology portfolio<br />

to encompass wet and dry<br />

multi-phase particle analysis.<br />

This combined technology<br />

range will be on display again<br />

to serve the uniquely wideranging<br />

industrial audience of<br />

<strong>ACHEMA</strong>. “What is very important<br />

to us is that no matter how<br />

specific your particular characterization<br />

need is, we want to<br />

offer a solution, even for particles<br />

in very complex or<br />

chemically aggressive mixtures,”<br />

says Dr. Sebastian<br />

Maaß, CEO of Sopat. The need<br />

for increasing complexity in<br />

particle analysis is driven by diverse<br />

industrial sectors, many<br />

of which are contributing to<br />

the global energy transition.<br />

“The chemical industry will be<br />

one of the key players to provide<br />

energy-storage solutions,<br />

but we are aware the industry<br />

is only as good as the knowledge<br />

available about the processes.<br />

So we will certainly<br />

need process analytical technology<br />

and automation,” says<br />

Maaß.<br />

A particularly important area of<br />

interest for Sopat is in the<br />

manufacture and recycling of<br />

battery materials — specifically<br />

the black mass, which is an intermediate<br />

material in the separation<br />

and recycling of end-oflife<br />

batteries. “Black mass is extremely<br />

viscous, and as the<br />

name implies, very dark, so it is<br />

challenging to visualize anything.<br />

At <strong>ACHEMA</strong>, we will be<br />

highlighting our successes in<br />

some recent projects where we<br />

are helping battery-recycling<br />

companies with separation and<br />

mixing, as well as flotation applications<br />

and the visualization<br />

of bubbles, in black mass,” says<br />

Maaß.<br />

Beyond the focus on energy<br />

and battery materials, Sopat<br />

will be showcasing an updated<br />

range of software supported by<br />

artificial intelligence, which<br />

will serve users in many sectors,<br />

including oil-and-gas,<br />

Source: Stäubli<br />

Inline particle analysis is crucial for many technologies enabling the<br />

energy transition<br />

food, biopharmaceuticals, mining<br />

and more. “This is the<br />

beauty of our job that we can<br />

provide data for such a broad<br />

application range from micrometer-sized<br />

particles up to<br />

meter-sized rocks on a conveyor<br />

belt,” adds Maaß.<br />

Sopat was founded in 2012 in<br />

Berlin by Dr. Sebastian Maaß<br />

Source: SOPAT<br />

and Jörn Emmerich. For more<br />

than ten years, the team hasdeveloped<br />

and distributed a<br />

photo-optical and image-based<br />

inline analytical measurement<br />

technique that quantitatively<br />

characterizes particulate multiphase<br />

systems.<br />

mpb<br />

Sopat<br />

Hall 11.1, Stand F25<br />

Fuel Cell and Battery Manufacturing<br />

Repeatable and Reliable Robotics<br />

Industrial robots provide many<br />

advantages in manufacturing<br />

environments that require extreme<br />

precision, hygiene and<br />

repeatability, such as in the<br />

production of membrane electrode<br />

assemblies (MEAs) for<br />

fuel cells. Stäubli International<br />

AG has provided robots for<br />

what is said to be the world’s<br />

first fully automated production<br />

line for fuel cells, operated<br />

by Palcan Group in Cixi, China.<br />

MEAs present special challenges<br />

in mass production,<br />

since they are fabricated by<br />

Robotic arms can prove very helpful<br />

in manufacturing applications that<br />

require precision and repeatability, as<br />

in the manufacture of batteries and<br />

fuel cells<br />

stacking hundreds of very thin<br />

layers of expensive and fragile<br />

materials, but robots have<br />

helped to streamline the process.<br />

Robotic arms (photo) not<br />

only position coated carbon<br />

sheets to begin the stacking<br />

process, but also handle films<br />

that must be soaked in a strong<br />

acidic solution, which would<br />

pose hazards to workers.<br />

Stäubli’s robots not only can<br />

handle the extremely acidic environment,<br />

but also high humidity,<br />

without any corrosion.<br />

The company has also supplied<br />

robots for the manufacturing<br />

of lithium-ion batteries, pharmaceuticals<br />

and many other<br />

products. “Emerging applications<br />

and performance improvements<br />

in robotics technology<br />

will enhance the capabilities<br />

of robots in manufacturing<br />

and energy operations,<br />

leading to greater productivity,<br />

cost savings and safety improvements<br />

in industry. As<br />

technology continues to<br />

evolve, businesses in the<br />

chemicals and energy sectors<br />

will likely find new and innovative<br />

uses for robotic systems,”<br />

says Sebastien Schmitt,<br />

robotics director for North<br />

America at Stäubli. Such advancements<br />

on the horizon include<br />

integration with more advanced<br />

algorithms, enhanced<br />

sensory capabilities to give robots<br />

a better understanding of<br />

their environment and increased<br />

mobility in hard-toreach<br />

areas.<br />

mpb<br />

Stäubli TEC-Systems Robotics<br />

Hall 3.1, Stand J72


<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Breaking News 7<br />

Entrepreneurship<br />

<strong>ACHEMA</strong> Start-Up Award: Here are the 2024 Finalists<br />

Sustainability and digitalization<br />

are megatrends that are not<br />

only shaping the process industry<br />

as a whole, but also the list<br />

of finalists for this year‘s ACHE-<br />

MA Start-up Award. For the<br />

fourth time, DECHEMA, High-<br />

Tech Gründerfonds and the<br />

Business Angels Frankfurt-<br />

Rhein-Main were looking for<br />

entrepreneurial scientists and<br />

founders with an affinity for<br />

technology. The ten finalists<br />

have now been selected to<br />

present their companies and<br />

technologies during this year‘s<br />

event. The companies will present<br />

their technologies in the<br />

start-up area (Hall 6.0, Stand<br />

C74), and at a pitch session on<br />

Wednesday, 12 June at 14:30 on<br />

the EY Green Innovation Stage<br />

in Hall 6.0. This session is to be<br />

followed by an award ceremony,<br />

where the overall<br />

winner will be announced. The<br />

winner of the award will receive<br />

a prize of 15,000 euros.<br />

Finalists of the <strong>ACHEMA</strong> Startup<br />

Award 2024 are listed here:<br />

· Biosimo AG wants to drive the<br />

transformation of the chemical<br />

industry towards greater<br />

sustainability with basic<br />

chemicals made from renewable<br />

raw materials.<br />

· ChemInnovation has developed<br />

the AI model METIS. It enables<br />

the automated structural<br />

elucidation of unknown molecules<br />

based on mass spectra.<br />

· co2ol catalyst uses a robust<br />

catalyst to produce methanol<br />

from CO2 – even from sources<br />

that could previously only be<br />

used with additional purification<br />

stages.<br />

· eco:fibr has developed an<br />

extraction process with which<br />

pulp for the paper and cardboard<br />

industry can be obtained<br />

from pineapple plant residues.<br />

· Graph-Co offers the digitization<br />

and migration of technical<br />

flow charts for the process<br />

industry under the brand name<br />

Graph-ID.<br />

· Inline Process Solutions<br />

GmbH analyzes particle flows<br />

in plants inline with the help of<br />

image-optical AI-based sensor<br />

technology.<br />

· LABMaiTE GmbH fully automatically<br />

optimizes the culture<br />

media for fermentative bioprocesses<br />

and thus accelerates<br />

their development.<br />

· Nanolope offers versatile heat<br />

storage solutions based on a<br />

phase change material.<br />

· PHABIOC develops innovative<br />

tools, microplates and analyzers<br />

for small-scale screening<br />

on a small scale and with a high<br />

throughput rate in pharmaceuticals<br />

and biotechnology.<br />

· re.solution recycles textiles<br />

containing polyester using a<br />

chemical process with renewable<br />

energy and low water and<br />

chemical consumption.<br />

<strong>ACHEMA</strong> organizers report a<br />

“significantly higher number of<br />

applications” compared to previous<br />

years. Start-up founders<br />

need a good network, and the<br />

<strong>ACHEMA</strong> Start-up Award aims<br />

with the zenon<br />

software platform<br />

to contribute to this by putting<br />

start-ups in the spotlight, organizers<br />

say. By participating in<br />

<strong>ACHEMA</strong> free of charge, they<br />

have the opportunity to present<br />

their technologies and<br />

products to the global community<br />

and to establish contacts<br />

with suppliers, customers and<br />

cooperation partners. scj<br />

<strong>ACHEMA</strong> Start-up Prize<br />

Hall 6.0, Stand C74<br />

Plug & Produce<br />

Pharmaceuticals and Biotechnology<br />

Zeta Continues Process Automation Growth<br />

Source: ZETA<br />

Partnerships and synergy are enhancing automation offerings for<br />

pharma customers<br />

A series of new process-automation<br />

partnerships is underlining<br />

the proliferation of smart<br />

technologies throughout the<br />

pharmaceutical and biotechnology<br />

sectors. Earlier this year,<br />

engineering contractor and<br />

plant manufacturer Zeta Group<br />

announced its acquisition of<br />

Sigma Process & Automation<br />

GmbH. The acquisition enhances<br />

Zeta’s offerings in the<br />

field of pharmaceutical process<br />

automation, via Sigma’s extensive<br />

professional network, resources<br />

and expertise. The<br />

combined expertise of Zeta and<br />

Sigma is now available to the<br />

industry, drawing upon a<br />

strong network of over 300 experts<br />

in process automation<br />

and digitalization. Sigma’s<br />

automation solutions span<br />

basic planning tasks all the way<br />

through qualified project handover.<br />

The software is structured<br />

in accordance with ISA S88<br />

standards to include commonly<br />

used process control systems<br />

that include formula and path<br />

control for maximum flexibility,<br />

scalability and availability.<br />

In another partnership fostering<br />

Industry 4.0 technology for<br />

the biopharmaceutical sector,<br />

Zeta has acquired a majority<br />

stake in Inosim Software<br />

GmbH, a German company that<br />

specializes in software solutions<br />

for the optimization of<br />

production processes. Inosim‘s<br />

simulation software products<br />

are widely used in optimizing<br />

production processes in various<br />

industries, including<br />

chemical, pharmaceutical, life<br />

sciences, and biotech. Zeta has<br />

already successfully integrated<br />

Inosim‘s software products into<br />

its digital tool landscape, including<br />

Inosim Foresight, a<br />

new platform for predictive<br />

decision support in manufacturing<br />

plant operations.<br />

Zeta has also recently entered a<br />

strategic collaboration with<br />

Rockwell Automation as part of<br />

Rockwell’s Engineering, Procurement,<br />

and Construction<br />

(EPC) Partner Program. By<br />

combining forces, the program<br />

aims to accelerate project delivery,<br />

improve efficiency and<br />

drive greater value for customers.<br />

Products from both Inosim<br />

and Sigma will be showcased at<br />

Zetas‘s stand.<br />

mpb<br />

Zeta Group<br />

Hall 9.0, Stand D14<br />

` Simplify process orchestration<br />

` MTP Standard VDI/VDE/NAMUR<br />

` Deliver ISA-88 batch control<br />

` Data integrity according to FDA/GMP<br />

` Optimize quality assurance and data analysis<br />

HALL 11.1<br />

10-14 June 2024 | Frankfurt am Main<br />

BOOTH E64


8<br />

<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Breaking News<br />

Executive Commentary<br />

Digital Twins are Indispensable for H 2 Production<br />

Source: Siemens<br />

Siemens‘ CEO of process automation, Axel Lorenz<br />

The shift to green hydrogen produced using renewable<br />

energy sources is an important step toward<br />

the decarbonization of various sectors. As a result,<br />

companies beyond the process industries are also<br />

becoming part of the hydrogen economy.<br />

The increasing demand for<br />

clean energy sources makes<br />

hydrogen a key element in the<br />

energy transition. Integrating<br />

digital twins into hydrogen<br />

production opens up new opportunities<br />

when it comes to<br />

increasing efficiency and reducing<br />

costs — thus helping to<br />

ramp up hydrogen production<br />

in the face of high production<br />

costs. By using simulation<br />

models that replicate real plant<br />

operation, engineers and operators<br />

can optimize plant designs<br />

before physical components<br />

are built or modified.<br />

This approach makes it possible<br />

to identify and correct potential<br />

problems at an early<br />

stage, resulting in shorter development<br />

times and reduced<br />

costs. For the construction and<br />

operation of digital twins,<br />

however, it is imperative that<br />

the automation technology<br />

and industrial software are optimally<br />

coordinated. Siemens<br />

offers suitable blueprints, preplanned<br />

engineering templates<br />

and libraries for<br />

this purpose.<br />

Standardization is Crucial<br />

Unlike the processes that have<br />

been established for decades to<br />

produce mostly gray hydrogen,<br />

the new technologies for producing<br />

green hydrogen are<br />

typically modular greenfield<br />

plants that consist of different<br />

package units. The resulting<br />

challenge is that each module<br />

has its own manufacturer-specific<br />

logic, programming and<br />

operation. In addition to transmission<br />

protocols, the alarms<br />

and messages generated by the<br />

skids must also be correctly integrated<br />

into the control system.<br />

The same applies to the<br />

visualization of all control parameters.<br />

To ensure seamless interoperability<br />

of these different<br />

systems, standardization is the<br />

key to an open and flexible<br />

automation concept. Only on<br />

this basis can digital twins<br />

achieve their full potential.<br />

Simluation and Design<br />

The first step toward digital<br />

twins in hydrogen production is<br />

the design process for greenfield<br />

plants. To determine optimal<br />

process designs for a plant,<br />

simulations are run using process<br />

modeling software, such<br />

as gPROMS from Siemens,<br />

which captures process knowledge<br />

in mathematical models<br />

that describe the physics and<br />

chemistry of the process flows.<br />

To illustrate and refine the process<br />

engineering concept in the<br />

next step, the previously collected<br />

process data is used for<br />

the process flow diagram (PFD),<br />

after which the more detailed<br />

piping and instrumentation diagrams<br />

(P&IDs) are created. An<br />

engineering tool like COMOS<br />

helps to create the digital twin<br />

for the various disciplines of<br />

plant engineering, such as process,<br />

electrical, systems and<br />

piping and automation.<br />

The entire automation of the<br />

plant must then be designed<br />

and engineered (detailed engineering),<br />

including circuit<br />

diagrams, wiring and the distributed<br />

control system (DCS).<br />

The corresponding DCS hardware,<br />

such as remote IOs or<br />

controllers, must be placed,<br />

wired and configured in the<br />

field. The same holds true for<br />

the DCS software that needs to<br />

be designed and implemented.<br />

The Plant Automation Accelerator<br />

from Siemens provides an<br />

integrated engineering approach<br />

for this. After DCS engineering,<br />

the critical phase of<br />

acceptance testing and commissioning<br />

begins. The SIMIT<br />

software makes it possible to<br />

simulate the DCS behavior for<br />

virtual commissioning. By reusing<br />

the data from the process<br />

control system, Simit, Comos<br />

and gPROMS, the entire system<br />

behavior can be simulated prior<br />

to commissioning. The combination<br />

of these applications<br />

also ensures that the data of<br />

the digital twins is always up to<br />

date. If a 3D model of a plant is<br />

also available, Comos Walkinside<br />

can be used to train operating<br />

personnel at an early<br />

stage using virtual reality. This<br />

approach also makes it easier<br />

to achieve a low-disruption operating<br />

phase. To accomplish<br />

this, it is essential to enrich<br />

plant and operating data as well<br />

as documentation with both<br />

real-time and historical data.<br />

Faster Time to Market<br />

Clearly, digital twins reduce the<br />

time and effort required for onsite<br />

commissioning to a minimum,<br />

minimize error, and can<br />

cut the project costs of a plant<br />

by around 15% — while also decreasing<br />

the commissioning<br />

time by as much as 30%. By<br />

combining the four applications<br />

Comos, gPROMS, Simit<br />

and the DCS system (Simatic<br />

PCS 7 or Simatic PCS neo), it is<br />

possible to ensure that the digital<br />

twin is always current by<br />

continually updating the data.<br />

In engineering, automation and<br />

simulation, plant productivity<br />

and performance are optimized<br />

through the use of predictive<br />

models that are an accurate reflection<br />

of the actual plant.<br />

Electrolyzer Considerations<br />

Electrolyzers are the core component<br />

of a green hydrogen<br />

plant. Their capacity cannot be<br />

scaled at will. Instead, multiple<br />

electrolyzers are operated in<br />

parallel by numbering up to increase<br />

the output of a plant.<br />

Once you have a digital twin of<br />

the electrolyzers, you can<br />

easily design a hydrogen plant


<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Breaking News 9<br />

by using copy and paste or<br />

drag and drop. In the future,<br />

this approach can be used to<br />

copy and replicate entire H2<br />

plants. This digital plant forms<br />

the foundation for scaling up<br />

the electrolysis business. The<br />

previously mentioned simulation<br />

models will then run in<br />

the background in parallel<br />

with plant operation and detect<br />

any deviations from optimum<br />

operation. This ultimately<br />

makes it possible to<br />

find the most efficient and material-friendly<br />

operating<br />

modes for hydrogen plants.<br />

Existing System Integration<br />

Digital twins also facilitate the<br />

integration of H2 production<br />

plants into existing energy systems.<br />

By accurately simulating<br />

plant operation, operators can<br />

better understand how their<br />

plants will respond to a fluctuating<br />

energy supply from renewable<br />

sources and how best<br />

to integrate them into the<br />

broader energy grid. This capability<br />

is critical to maximizing<br />

the role of hydrogen as an energy<br />

storage medium and increasing<br />

the flexibility of the energy<br />

system as a whole. Weather<br />

forecasts can also be fed into<br />

simulation models of plants,<br />

allowing operators to know at<br />

an earlier stage how much electricity<br />

they need to buy from<br />

the market for their plant. This<br />

in turn saves costs.<br />

In short, the entire architecture<br />

of the digital twin is designed<br />

for flexibility that allows plant<br />

operators to set their own priorities<br />

for hydrogen production.<br />

Axel Lorenz,<br />

CEO<br />

Process Automation<br />

Siemens<br />

Hall 11.0, Stand C3<br />

Roadmap für Direct Air Capture and Storage<br />

Beschleunigte CO 2 -Reduktion<br />

Bild: VectorMine – stock.adobe.com<br />

Direct Air Capture and Storage (DACS) kann mittelfristig eine kosteneffiziente<br />

und vielversprechende Technik zur CO2-Reduktion sein<br />

Die Klimaziele werden nur zu<br />

erreichen sein, wenn es gelingt,<br />

Kohlendioxid in großem Maßstab<br />

aus der Atmosphäre zu<br />

entfernen. Wird Direct Air Capture<br />

and Storage (DACS) mittelfristig<br />

eine kosteneffiziente<br />

und vielversprechende Technik<br />

zur CO 2 -Reduktion sein? Im<br />

Helmholtz-Forschungsprojekt<br />

DACStorE, das vom Forschungszentrum<br />

Jülich koordiniert wird,<br />

arbeiten sechs Helmholtz-Zentren<br />

und die TU Berlin gemeinsam<br />

an technischen Lösungen<br />

sowie einer Roadmap für den<br />

schnellen und nachhaltigen<br />

Hochlauf dieser Technologie.<br />

„Die aktive technische Abscheidung<br />

von CO 2 aus der Atmosphäre<br />

und permanente geologische<br />

Speicherung wird voraussichtlich<br />

schon ab 2035 eine<br />

kosteneffektive Option, um<br />

diese verbleibenden Emissionen<br />

auszugleichen. Dies geht<br />

aus wissenschaftlichen Analysen<br />

hervor, die wir begleitend<br />

zu DACStorE erstellt haben“, erklärt<br />

Projektsprecher Prof. Dr.<br />

Detlef Stolten vom Forschungszentrum<br />

Jülich.<br />

Kosten für Direct Air Capture<br />

Im Jahr 2045 müssen in<br />

Deutschland rund 53 Mio. Tonnen<br />

CO 2 aus der Atmosphäre<br />

entfernt werden, wie Analysen<br />

der Jülicher Forscher zeigen.<br />

Die Abscheidekosten von adsorptionsbasierten<br />

DAC-Anlagen<br />

liegen dann im Durchschnitt<br />

voraussichtlich bei etwa<br />

290 Euro/t CO 2 . Die niedrigsten<br />

Kosten im Jahr 2045 sind mit<br />

235 Euro/t CO 2 in Norddeutschland<br />

zu erwarten, wo besonders<br />

viel Windstrom produziert<br />

wird und sich auch geeignete<br />

CO 2 -Speicherstätten befinden.<br />

„Die Abscheidung von CO 2 aus<br />

der Luft wäre damit kostengünstiger<br />

als die Vermeidung<br />

von Emissionen in schwer dekarbonisierbaren<br />

Bereichen<br />

wie der chemischen Industrie“,<br />

sagt der wissenschaftliche Koordinator<br />

von DACStorE Thomas<br />

Schöb aus dem Institut Jülicher<br />

Systemanalyse.<br />

Kohlendioxid-Speicherung<br />

Geeignete geologische Speicher<br />

für abgeschiedenes CO 2 in<br />

Deutschland sind beispielsweise<br />

ausgeförderte Erdgaslagerstätten<br />

oder salzwasserführende<br />

Gesteinsschichten, sogenannte<br />

saline Aquifere. Gemäß<br />

Abschätzungen der Bundesanstalt<br />

für Geowissenschaften und<br />

Rohstoffe bieten diese beiden<br />

Optionen ein Potenzial, um etwa<br />

12 Mrd. t CO 2 aufzunehmen.<br />

Politisch und rechtlich ist es<br />

wichtig, die technikbasierte<br />

CO 2 -Entnahme von anderen klimapolitischen<br />

Maßnahmen abzugrenzen.<br />

Insbesondere muss<br />

klar zwischen der CO 2 -Abscheidung<br />

an fossilen Kraftwerken<br />

oder bei Industrieprozessen<br />

und der direkten Entnahme von<br />

CO 2 aus der Atmosphäre unterschieden<br />

werden, da nur letztere<br />

in Verbindung mit permanenter<br />

Speicherung negative Emissionen<br />

bereitstellt. Das Recht<br />

muss so weiterentwickelt werden,<br />

dass es die effektive, effiziente<br />

und ökologisch nachhaltige<br />

Entwicklung und Anwendung<br />

von DACS unterstützt.<br />

Abscheidung über<br />

Lüftungsanlagen<br />

Zur CO 2 -Abscheidung könnten<br />

Lüftungsanlagen in größeren<br />

Gebäuden zukünftig mit DAC-<br />

Anlagen erweitert werden. Bei<br />

Umsetzung in 15 % aller Bürogebäuden<br />

mit einer Nutzfläche<br />

über 2500 m 2 könnten so 15<br />

Mio. t/a CO 2 aus der Atmosphäre<br />

entfernt werden. Ziel von<br />

DACStorE ist die Entwicklung<br />

von DAC-Technologien, die an<br />

verschiedenen Standorten auf<br />

der ganzen Welt eingesetzt werden<br />

können.<br />

dh<br />

Fast-Forward<br />

to Net Zero<br />

Turning Strategy into Reality<br />

Here at Linde, we are committed to shaping a greener,<br />

more sustainable future. Our comprehensive offering is<br />

designed to help you map your individual, step-by-step<br />

journey towards net zero – starting with decarbonization<br />

technologies to avoid, reduce or capture carbon emissions<br />

and moving towards recycled or fully renewable fuels<br />

such as green hydrogen. We complement our carbon<br />

management offering with a rich decarbonization service<br />

portfolio underpinned by the latest efficiency-enabling<br />

digital breakthroughs.<br />

Tune into our thought-provoking presentations on an<br />

hourly basis and experience our virtual reality training<br />

demo live.<br />

Visit Linde<br />

Booth D4, hall 9.0<br />

www.linde-engineering.com


10<br />

<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Breaking News<br />

Continuous Emissions Monitoring<br />

Going Beyond Environmental Protection<br />

Jacques Mulbert, division president, ABB Measurement & Analytics, explains<br />

how continuous emission monitoring systems (CEMS) do more than just protect<br />

the environment<br />

What is the role of CEMS in<br />

environmental protection?<br />

Jacques Mulbert: Tightening<br />

environmental regulations<br />

across the world are forcing<br />

companies to put sustainability<br />

at the heart of their processes,<br />

and accurate emissions monitoring<br />

is key to managing and<br />

mitigating a company’s environmental<br />

impact.<br />

Continuous emission monitoring<br />

systems are one of the ways<br />

in which governments and industry<br />

are mobilizing to tackle<br />

climate change. CEMS provide<br />

constant monitoring and analysis<br />

of effluent gas streams that<br />

result from combustion in industrial<br />

processes. To put it<br />

simply, CEMS tell us the composition<br />

of gases that come out<br />

of industrial chimneys.<br />

However, as well as the headline<br />

pollutants of CO 2<br />

and<br />

methane that form the major<br />

greenhouse gasses, there are<br />

also many other toxic gases<br />

and particulate matter that affect<br />

human health, wildlife,<br />

water and the environment.<br />

These include carbon monoxide,<br />

ammonia and hydrogen<br />

chloride. CEMS operate constantly,<br />

even when the process<br />

is not operational, and measure<br />

all required components.<br />

Can CEMS offer an advantage<br />

in terms of optimizing<br />

production or do they stop<br />

at environmental protection?<br />

Jacques Mulbert, division president, ABB Measurement and Analytics<br />

Mulbert: Unlike many industrial<br />

innovations, the increased<br />

demand for CEMS is not driven<br />

by a desire to seek a competitive<br />

advantage, but by the need<br />

to achieve regulatory compliance.<br />

However, CEMS should<br />

not be seen merely as a boxticking<br />

exercise, as it can also<br />

deliver real benefits to help inform<br />

decision-making and improve<br />

the efficiency and sustainability<br />

of industrial processes.<br />

They can also offer safety<br />

benefits by providing an early<br />

detection system for explosions,<br />

leakage monitoring<br />

and filter monitoring. In addition,<br />

data generated by CEMS<br />

equipment can be used to optimize<br />

combustion to reduce fuel<br />

and lower emissions, increase<br />

plant efficiency and equipment<br />

lifetime and decrease operating<br />

costs by providing operators<br />

with additional intelligence<br />

on process performance.<br />

As well as continuously collecting,<br />

recording and reporting<br />

emissions data for process<br />

monitoring or for compliance<br />

purposes, CEMS can improve<br />

productivity.<br />

What is the direction of recent<br />

developments in CEMS?<br />

Source: ABB<br />

Mulbert: New developments<br />

in CEMS technology are to help<br />

to broaden its capabilities.<br />

Today, the most advanced systems<br />

can measure the lowest<br />

concentrations of exhaust<br />

gases from industrial chimneys.<br />

When new pollutants become<br />

mandatory to measure or<br />

emission limits change, some<br />

systems are so sophisticated<br />

that they can be adjusted by a<br />

mere software upgrade.<br />

The integration of Dynamic QR<br />

(DQR) codes, for instance, can<br />

reflect the real-time status of a<br />

device. When scanned, the<br />

DQR software pulls updated<br />

data and status information<br />

from a central unit, which can<br />

be in control of several discrete<br />

gas-analyzer modules. The DQR<br />

codes also provide a health<br />

check of performance history,<br />

together with access to information<br />

like the device’s serial<br />

number to enable timely<br />

service support. This is particularly<br />

helpful for installations<br />

that require high availability,<br />

remote installations, or installations<br />

that require manual inspection<br />

only.<br />

ond<br />

ABB<br />

Hall 11.1, Stand E62<br />

Batterieindustrie<br />

Starke Partnerschaft<br />

Eirich und Siemens gehen gemeinsame Wege bei der Batteriefertigung<br />

Der Experte für Misch- und<br />

Aufbereitungstechnik Eirich sowie<br />

Siemens Digital Industries<br />

wollen künftig gemeinsam die<br />

Effizienzsteigerung und Verkürzung<br />

der Projektdurchlaufzeiten<br />

für Lithium-Ionen-Batterieprojekte<br />

forcieren. Dabei liefert<br />

Eirich Anlagen, die mit<br />

Hard- und Software-Produkten<br />

von Siemens ausgerüstet sind.<br />

In den nächsten sieben Jahren<br />

sollen sich die Produktionskapazität<br />

von Lithium-Ionen- und<br />

anderen Batterien verzehnfachen.<br />

Es gilt daher, die Produktion<br />

zu optimieren.<br />

„Wir freuen uns, mit einem<br />

starken Partner wie Siemens<br />

gemeinsam in die Zukunft zu<br />

gehen und entscheidende Ver-<br />

Bild: Eirich<br />

änderungen in der Zellproduktion<br />

zu bewirken.“, erklärt Stephan<br />

Eirich, geschäftsführender<br />

Gesellschafter. br<br />

Eirich<br />

Halle 5.0, Stand C86


<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Breaking News 11<br />

Solid-liquid separation and drying<br />

De Dietrich Process Systems Acquires Heinkel Group<br />

With the acquisition of the<br />

Heinkel Drying & Separation<br />

Group, De Dietrich Process Systems<br />

strengthens its industrial<br />

base in Europe. This strategic<br />

merger allows De Dietrich to<br />

enrich and broaden its portfolio<br />

of solutions. Through this<br />

acquisition, the group becomes<br />

the global leader in the fields of<br />

solid-liquid separation and the<br />

drying of active ingredients.<br />

With four additional production<br />

sites in Europe, it allows De<br />

Dietrich Process Systems to become<br />

an undisputed European<br />

leader with a strategic commitment<br />

to local manufacturing<br />

(France, Germany, Netherlands,<br />

Italy, Spain, Switzerland,<br />

Hungary, Czech Republic).<br />

Through its recognized brands,<br />

Heinkel, Comber, Bolz-Summix,<br />

and Jongia, the Heinkel Group<br />

has established itself as a premium<br />

provider of solid-liquid<br />

separation solutions, drying,<br />

and mixing systems, mainly for<br />

the pharmaceutical, chemical,<br />

and food industries. It has<br />

established privileged relationships<br />

with its international<br />

clients through its expertise<br />

and technological innovations.<br />

By complementing its offerings<br />

in emerging markets such as<br />

recycling and the environment,<br />

this structuring acquisition positions<br />

De Dietrich Process Systems<br />

on a continuous growth<br />

trajectory with revenue prospects<br />

exceeding 300 million<br />

euros. Jacques Moulin, President<br />

of De Dietrich Process<br />

Systems, comments: “De Dietrich<br />

Process Systems and<br />

Heinkel Group share common<br />

values, including family values,<br />

and the ambition to preserve a<br />

strong manufacturing industry<br />

in Europe. The technologies<br />

provided by the newly formed<br />

group are essential for the manufacturing<br />

of active ingredients<br />

and vital chemicals in<br />

Europe. We contribute to the<br />

continent‘s economic growth<br />

and reinforce our commitment<br />

to a more local and sustainable<br />

industry.”<br />

dh<br />

De Dietrich Process Systems<br />

Hall 4.0, Stand A53<br />

Heinkel Drying & Separation<br />

Hall 6.0, Stand C49<br />

Jacques Moulin, President of<br />

De Dietrich Process Systems<br />

Source: De Dietrich<br />

Thyssenkrupp Uhde und Johnson Matthey kooperieren<br />

Integrierte Lösung für blauen Ammoniak<br />

Bild: JT Jeeraphun – stock.adobe.com<br />

Visit us at<br />

Hall 9.0, Stand C4<br />

+ our Live-<br />

Demonstrations<br />

(Outdoor area 2,<br />

Stand A1)<br />

Johnson Matthey und Thyssenkrupp Uhde bündeln ihr Know-how, um eine integrierte Technologie zur CO 2 -reduzierten<br />

Herstellung von (blauem) Ammoniak anzubieten<br />

Die Nachfrage nach Ammoniak<br />

steigt, da es sich leichter lagern<br />

und transportieren lässt als reiner<br />

Wasserstoff und der Schlüssel<br />

zur Dekarbonisierung der<br />

weltweiten Energieversorgung,<br />

der Schifffahrt und der industriellen<br />

Prozesse ist.<br />

Thyssenkrupp Uhde und Johnson<br />

Matthey ( JM) haben eine<br />

Absichtserklärung unterzeichnet,<br />

um gemeinsam eine vollständig<br />

integrierte Technologie<br />

für die CO 2 -reduzierte Herstellung<br />

von Ammoniak anzubieten.<br />

Damit bauen beide Unternehmen<br />

auf ihre fast 25-jährige<br />

Beziehung im Bereich Ammoniak<br />

auf.<br />

In dem Bestreben, die<br />

CO 2 -Emissionen zu reduzieren,<br />

hat sich die Rolle von Ammoniak<br />

weiterentwickelt: Von einem<br />

unverzichtbaren Bestandteil zur<br />

Herstellung von Düngemitteln<br />

für die Landwirtschaft hin zu einem<br />

dekarbonisierten Energie-<br />

und Wasserstoffträger, der einfacher<br />

zu speichern und zu<br />

transportieren ist als reiner Wasserstoff.<br />

Der Transport von emissionsarm<br />

produzierten Ammoniak<br />

kann die bestehende Infrastruktur<br />

nutzen und ist damit eine<br />

zentrale Lösung für die Energiewende.<br />

In Form von Ammoniak<br />

lassen sich große Mengen<br />

an Wasserstoff für den Einsatz<br />

in der Energie- und Schifffahrtsbranche<br />

und in industriellen<br />

Wertschöpfungsketten weltweit<br />

speichern und transportieren.<br />

Durch ihre Kooperation können<br />

Thyssenkrupp Uhde und<br />

JM gemeinsam den Markt für<br />

blaues Ammoniak erschließen,<br />

indem sie bewährte Technologien<br />

anbieten, die das Uhde-<br />

Ammoniak-Verfahren und die<br />

Wasserstoff-Expertise von JM<br />

durch die LCH-Technologie<br />

kombinieren. Dies soll die Produktion<br />

von blauem Ammoniak<br />

mit bis zu 99 % CO 2 -<br />

Abscheidung ermöglichen.<br />

Thyssenkrupp Uhde hat seit<br />

1928 weltweit mehr als 130 Ammoniakanlagen<br />

lizenziert, entwickelt<br />

oder gebaut und ist mit<br />

dem Uhde-Zweidruckverfahren<br />

marktführend bei Anlagen mit<br />

mehr als 3000 t/d.<br />

Die LCH-Technologie von JM,<br />

bei der der autotherme Reformer<br />

von JM allein oder in<br />

Verbindung mit dem gasbeheizten<br />

Reformer von JM zum<br />

Einsatz kommt, wurde für mehrere<br />

der weltweit ersten Großprojekte<br />

für blauen Wasserstoff<br />

ausgewählt. Darunter sind<br />

H2Teesside von bp, eine<br />

700-MW-Anlage zur Erzeugung<br />

von kohlenstoffarmem Wasserstoff,<br />

und das H2H-Saltend-<br />

Projekt mit Equinor und Linde<br />

für eine 600-MW-Anlage zur<br />

Erzeugung von emissionsreduziertem<br />

Wasserstoff. br<br />

Thyssenkrupp Uhde<br />

Halle 8.0, Stand H51<br />

REMBE®<br />

Pressure Relief<br />

and<br />

Explosion<br />

Safety.<br />

REMBE ® GmbH Safety+Control<br />

Gallbergweg 21<br />

59929 Brilon, Germany<br />

T +49 2961 7405-0<br />

hello@rembe.de<br />

© REMBE® | All rights reserved


12<br />

<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Breaking News<br />

An interview with Dr. Daniel Witthaut, Executive<br />

Director for Innovation at Cefic, the European<br />

Chemical Industry Council<br />

I understand that Cefic is<br />

participating in <strong>ACHEMA</strong> for<br />

the first time. Why has the<br />

organization decided to do<br />

this now, and not before?<br />

Dr. Daniel Witthaut: The<br />

chemical industry is at a critical<br />

Interview<br />

Cefic makes its <strong>ACHEMA</strong> Debut<br />

crossroads — we have the ambition<br />

to go climate neutral by<br />

2050. This means changing<br />

how we produce and what we<br />

produce in less than 30 years<br />

while remaining globally competitive.<br />

We call this the double<br />

twin transition: going circular,<br />

going digital, going climate<br />

neutral and transitioning to<br />

safe and sustainable chemicals.<br />

Recognizing the need for innovation<br />

and broader cooperation<br />

across various sectors, Cefic<br />

has chosen to participate in<br />

<strong>ACHEMA</strong> now.<br />

The challenges we face today<br />

require collaboration across industries,<br />

with policymakers,<br />

academia and society. <strong>ACHEMA</strong><br />

provides an excellent platform<br />

for such engagement, bringing<br />

together relevant stakeholders<br />

and fostering key exchanges.<br />

We look forward to combining<br />

these different views for forward-looking<br />

discussions on<br />

how we can achieve the green<br />

and digital transition of our industry<br />

and boost Europe’s journey<br />

as an innovation hub.<br />

Can you give an overview of<br />

the sessions organized by<br />

Cefic?<br />

Dr. Witthaut: Cefic will organize<br />

13 sessions over four<br />

<strong>ACHEMA</strong> innovation stages focussing<br />

on process, green,<br />

digital and hydrogen innovation.<br />

We will be covering<br />

topics including:<br />

• Hydrogen Economy<br />

• Sustainable Carbon Cycles<br />

• Chemical Recycling<br />

• Safe & Sustainable-by-Design<br />

• Digitalization (AI, quantum<br />

computing, data sharing, and<br />

so on)<br />

• Industrial Biotechnology<br />

• The role of innovation in<br />

achieving a digital and green<br />

transition and moving towards<br />

climate neutrality<br />

We will also dedicate time to<br />

speaking about the Brussels<br />

Ecosystem and how to navigate<br />

the EU funding landscape,<br />

explaining how decisions<br />

made in Brussels impact the<br />

chemical industry. We will explain<br />

EU policies and the positioning<br />

of the chemical sector<br />

within the Brussels framework.<br />

The sessions will bring together<br />

a variety of stakeholders: industry<br />

players, academia, policymakers<br />

from Brussels<br />

(European Commission) and of<br />

course, Cefic experts on the<br />

various topics.<br />

Dr. Daniel Witthaut, Executive Director for Innovation, Cefic<br />

What can visitors learn at<br />

Cefic’s exhibition stand?<br />

Dr. Witthaut: Visitors can<br />

learn about Cefic’s role as the<br />

forum of the chemical industry:<br />

our expertise and services<br />

dedicated to advancing the<br />

chemical industry. Interested<br />

parties can also learn about<br />

Cefic’s membership process.<br />

Our booth provides information<br />

on our initiatives to solve the<br />

challenges of the chemical industry<br />

and how we are shaping<br />

the green and digital transition,<br />

and the role of innovation<br />

throughout. Visitors can find<br />

out about the strides Cefic is<br />

taking with the Antwerp Declaration<br />

for a European Industrial<br />

Deal to complement the EU<br />

Green Deal to safeguard high<br />

quality jobs for European<br />

workers in Europe and to ensure<br />

Europe’s competitiveness.<br />

From there, they can find out<br />

what the digital and green transition<br />

means for our sector and<br />

the Transition Pathway for the<br />

Chemical Industry, a roadmap<br />

bringing together EU institutions,<br />

Member States, industry,<br />

and civil society.<br />

Source: Cefic<br />

Of course, the heart of our<br />

booth is innovation, with a<br />

clear invitation to everyone:<br />

Let’s boost Europe’s journey as<br />

an innovation hub. We invite all<br />

attendees to come chat with us<br />

about how we can continue<br />

furthering the role of innovation<br />

in the chemical industry.<br />

What type of networking<br />

does Cefic hope to achieve<br />

at its exhibition stand?<br />

Dr. Witthaut: We aim to bring<br />

together all stakeholders playing<br />

a role in the chemical industry:<br />

industry, from technical<br />

experts to chief technology officers<br />

(CTOs); supplier industries<br />

to the chemical sector;<br />

academia; policymakers; and<br />

the broader public. Participants<br />

can connect and discuss key<br />

areas shaping the industry. Our<br />

booth will hold a networking<br />

cocktail hour on 11 June.<br />

At <strong>ACHEMA</strong>, Is Cefic doing<br />

anything special for students?<br />

Dr. Witthaut: Students are the<br />

future of our industry. We in-


<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Breaking News 13<br />

vite university and undergraduates<br />

to come and speak to us<br />

at our booth —bringing academia<br />

and industry together is<br />

key to address the challenges<br />

we are facing.<br />

Other newcomers to this<br />

year’s <strong>ACHEMA</strong> are a<br />

number of power-generation<br />

companies, such as E.ON. Is<br />

Cefic also forming closer ties<br />

with the energy sector, as<br />

sustainable power becomes<br />

more important as chemical<br />

producers aim for carbon<br />

neutrality by 2050?<br />

Dr. Witthaut: The chemical industry<br />

is the largest industrial<br />

consumer of gas and electricity<br />

in the EU, therefore close<br />

ties to the energy sector are<br />

essential for us. While it has<br />

always been important, our<br />

relationship with the energy<br />

sector is taking on new forms:<br />

traditional chemical companies<br />

are investing in their<br />

own energy generation (such<br />

as wind or solar parks), including<br />

on-site generation, and<br />

are developing new collaborations<br />

(such as Power Purchase<br />

Agreements) with energy<br />

providers.<br />

These new relationships are<br />

driven both by our transition to<br />

climate neutrality, as well as<br />

the persistent high energy<br />

costs which continue to affect<br />

EU industrial competitiveness.<br />

Cefic<br />

ond<br />

Hall 6.0, Stand D19<br />

13 Sessions on Four Stages<br />

Cefic will organize 13 sessions over four <strong>ACHEMA</strong> innovation<br />

stages focussing on process, green, digital and hydrogen<br />

innovation. Interesting topics are Hydrogen Economy,<br />

Sustainable Carbon Cycles, Chemical Recycling, Safe &<br />

Sustainable-by-Design, Digitalization (AI, quantum computing,<br />

etc.), The role of innovation in achieving a digital and<br />

green transition and moving towards climate neutrality.<br />

Aus enger Zusammenarbeit wird offizielle Beteiligung<br />

Serto steigt bei Archigas ein<br />

Die Archigas-Geschäftsführer Illya Kaufman und Wladimir Barskyi freuen<br />

sich über den Einstieg der Serto AG<br />

Bild: Archigas<br />

Der H 2 -Messpionier und „Hermes<br />

Startup Award 2024“-Gewinner<br />

Archigas freut sich, ab<br />

sofort die Serto AG als Gesellschafterin<br />

mit an Bord zu haben.<br />

Der offiziellen Beteiligung<br />

des geschätzten und weltweit<br />

erfolgreichen Rohrverbindungs-Spezialisten<br />

aus Frauenfeld<br />

in der Schweiz ging bereits<br />

eine jahrelange vertrauensvolle<br />

Zusammenarbeit voraus. So<br />

stellen die hochwertigen Edelstahlgehäuse<br />

und -verschraubungssysteme<br />

ein wesentliches<br />

Merkmal der Sensorinnovationen<br />

von Archigas zur Wasserstoffmessung<br />

dar. „Unsere Lösungen<br />

für eine präzisere,<br />

schnellere und stabilere H 2 -Detektion<br />

sind buchstäblich eng<br />

mit Serto verbunden. Als besonders<br />

erfahrener und engagierter<br />

Experte auf seinem Gebiet<br />

bringt das Unternehmen<br />

unsere Mikrosensorik zur Gasanalyse<br />

quasi in Form. Kurz:<br />

Wir können uns auch in seiner<br />

neuen zusätzlichen Rolle als<br />

Gesellschafter keinen besseren<br />

Partner vorstellen. Auf den<br />

weiteren gemeinsamen Weg<br />

freuen wir uns außerordentlich“,<br />

so die Archigas-Geschäftsführer<br />

Illya Kaufman<br />

und Wladimir Barskyi.<br />

Serto betont anlässlich des Einstiegs<br />

ebenfalls die Gemeinsamkeiten<br />

und Potenziale für<br />

den gemeinsamen Erfolg. „Expertise<br />

und Innovationsgeist<br />

kennzeichnen Archigas in hohem<br />

Maße. Mit diesen Merkmalen<br />

können wir uns hervorragend<br />

identifizieren. Deshalb<br />

und in Anbetracht des interessanten<br />

Wachstumsmarktes, der<br />

mit Wasserstoff einhergeht, haben<br />

wir uns aus ganzer Überzeugung<br />

für einen Einstieg entschieden“,<br />

sagt Kurt Bolliger,<br />

CFO der Serto Group. „Archigas<br />

ist mit seinen neuen Lösungen<br />

zur wichtigen H 2 -Messung sozusagen<br />

aus der Pole Position<br />

gestartet. Wir sind also gerne<br />

mit vorne dabei und freuen uns<br />

über diese seltene Gelegenheit“,<br />

unterstreicht Serto-CEO<br />

Andreas Mühlthaler. br<br />

Serto<br />

Halle 8.0, Stand D95<br />

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Mit Stäubli entscheiden Sie sich für ein nachhaltiges Lösungskonzept.<br />

www.staubli.com<br />

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Stäubli auf der <strong>ACHEMA</strong>:<br />

Halle 8 | Stand D93


14<br />

<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Breaking News<br />

Today‘s Highlights<br />

Get the <strong>ACHEMA</strong> App and be informed on the go!<br />

The <strong>ACHEMA</strong> App is available for free via the official<br />

app stores.<br />

www.achema.de/achema-app<br />

13:00, H 4.0 – EUROPA<br />

Highlight Session – Pharma Innovation<br />

Next generation pharma manufacturing<br />

current advances in cell and gene therapy<br />

Speaker: Prof. Dr. Dr. Ulrike Köhl, Director of Fraunhofer Institute for Cell<br />

Therapy and Immunology, Leipzig and Director of the Institute of Clinical<br />

Immunology, University of Leipzig<br />

Sadik H. Kassim, Chief Technology Officer, Genomic Medicines, Danaher<br />

<strong>ACHEMA</strong> Congress Program<br />

Bild: DECHEMA / Markus Püttmann<br />

<strong>ACHEMA</strong> fully integrates the congress into the exhibtion programme. All lecture<br />

sessions will take place on the Innovation Stages directly in the exhibition halls or<br />

close to the exhibition groups. The six <strong>ACHEMA</strong> innovation themes form the thematic<br />

framework: #process, #pharma, #green, #lab, #digital and #hydrogen. The<br />

<strong>ACHEMA</strong> innovation themes offer solid insights into the most important innovation<br />

drivers in the process industries. Each topic will be highlighted on a dedicated live<br />

stage, as part of the comprehensive congress programme and in visionary highlight<br />

sessions. More information can be found at: www.achema.de/congress


<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Daily Program 15<br />

Symmetrie 2 – 8.1<br />

Consens – 4.C<br />

Entente – 4.C<br />

Alliance – 4.C<br />

Enhancing plant productivity by intelligent<br />

detail engineering<br />

Chair: J. Oeß¹<br />

¹SiCor Engineering Partners GbR, Bönningheim/D<br />

Standardized method for equipment<br />

performance assessment in foulingprone<br />

applications<br />

Chair: K. Church¹<br />

¹Watson-Marlow Fluid Technology Solutions , Falmouth/UK<br />

Industrial biotechnology - Producing<br />

food and processing side streams<br />

Analysis and controlling for hydrogen<br />

technologies<br />

Chair: A. Göbel¹<br />

¹DECHEMA Gesellschaft für Chemische Technik und<br />

Biotechnologie e.V., Frankfurt/D<br />

10:00<br />

Plant productivity and safety boost with<br />

additive manufacturing<br />

L. Stolz¹; D. Urbanczyk¹; P. Thiele¹; F. Ventulett¹<br />

¹ BASF SE, Ludwigshafen/D<br />

Investigation of crystallization fouling on<br />

column internals<br />

K. Inderwies¹; H. Klein¹; S. Rehfeldt¹<br />

¹ Technical University of Munich, Garching/D<br />

Enzymatic and microbial synthesis of<br />

Bioflavours<br />

M. Winkler¹<br />

¹ ACIB GmbH, Graz/D<br />

Measuring the Oxygen Content in<br />

Hydrogen<br />

G. Shahnovsky¹<br />

¹ Modcon Systems, London/UK<br />

10:30<br />

Mixing in “World Scale” Plants<br />

W. Keller¹<br />

¹ EKATO Rühr- und Mischtechnik GmbH, Schopfheim/D<br />

Column fouling: finding preventive measures<br />

using the standard apparatus<br />

H. Winterbauer¹<br />

¹ Pfaudler Normag Systems GmbH, Hofheim/D<br />

Manufacturing and producing alternative<br />

proteins – Repurposing and retrofitting<br />

facilities for use in alternative protein<br />

manufacturing<br />

K. Gasser¹; P. Pandilov²<br />

¹ VTU Top GmbH, Raaba-Grambach/A; ² VTU Engineering<br />

GmbH, Wien/A<br />

Humidity – A Critical Measurement in Fuel<br />

Cells<br />

J. Lehto¹<br />

¹ Vaisala Oyj, Vantaa/FIN<br />

11:00<br />

Defossilization of the utility infrastructure<br />

of chemical sites with power-to-heat and<br />

thermal energy storage systems<br />

T. Bauer¹; M. Prenzel¹<br />

¹ German Aerospace Center (DLR), Cologne/D<br />

Methods for the standardized generation<br />

and quantification of fouling in heat exchangers<br />

P. Pelz¹; C. Meyer²; A. Klinkert²; K. Jasch²; H. Bart¹;<br />

S. Scholl²<br />

¹ Rheinland-Pfälzische Technische Universität Kaiserslautern-Landau,<br />

Kaiserslautern/D; ² TU Braunschweig<br />

, Braunschweig/D<br />

Alternative bio-lubricants from residual<br />

streams of the food industry<br />

M. Platzer¹; S. Kiese²; D. Leistl²; T. Herfellner²<br />

¹ Fraunhofer Institute for Process Engineering and<br />

Packaging IVV, Germany/D; ² Fraunhofer Institute<br />

for Process Engineering and Packaging IVV, Freising/D<br />

How Tunable Diode Laser Spectroscopy<br />

(TDLAS) combined with Artificial Intelligence<br />

support high quality green hydrogen<br />

production with the highest throughput<br />

possible ?<br />

D. Janssens¹<br />

¹ Siemens AG, Karlsruhe/D<br />

11:30<br />

Solid formation through crystallization -<br />

wish and reality - Bernoulli offers a solid<br />

concept -<br />

H. Meldau¹<br />

¹ ehemals Sulzer Escher Wyss. / studied at RWTH,<br />

Aachen, Hannover/D<br />

Considerations of fouling mechanisms in<br />

the hydraulic simulation of separation<br />

columns<br />

V. Engel¹<br />

¹ WelChem GmbH, Eichenau/D<br />

Cascading upgrading of side streams from<br />

food industry<br />

H. Frühwirth¹; C. Klimt²; A. Sprißler²;<br />

B. Bottenbruch²; S. Scheffold²<br />

¹ Hochschule Biberach, Biberach an der Riß/D; ²<br />

Hochschule Biberach, Biberach/D<br />

A Holistic Approach for Automation System<br />

and Field Devices in Green Hydrogen<br />

Production Plant.<br />

F. Thielland¹<br />

¹ Siemens AG, Karlsruhe/D<br />

Korall – 11.0<br />

Encounter – 5.0<br />

EY Green Innovation Stage – 6.0<br />

Facette – 3.Via<br />

Properties of materials for hydrogen<br />

applications<br />

Chair: M. Mann¹<br />

¹DECHEMA e.V., Frankfurt am Main/D<br />

Towards a circular economy of plastics I<br />

Chair: A. Fehling¹<br />

¹DECHEMA e.V., Frankfurt am Main/D<br />

Mastering the Green Transformation<br />

Manufacturing advanced (bio)pharmaceuticals<br />

I<br />

Chair: K. Carter¹<br />

¹DECHEMA – Gesellschaft für Chemische Technik<br />

und Biotechnologie e.V., Frankfurt/D<br />

10:00<br />

Investigation of a high-pressure hydrogen<br />

pipeline made of 1.4462 duplex stainless<br />

steel after 12 years in service<br />

S. Schewe¹; S. Lederer²; M. Rudolphi¹; F. Bosien²;<br />

W. Fürbeth¹<br />

¹ DECHEMA-Forschungsinstitut, Frankfurt am<br />

Main/D; ² TÜV SÜD, Frankfurt am Main/D<br />

BMBF funding measure “Resource-efficient<br />

circular economy - plastic recycling<br />

technologies (KuRT)“<br />

C. Schielke¹; K. Wendler¹<br />

¹ DECHEMA e.V., Frankfurt am Main/D<br />

Green Value Engineering - Sustainability<br />

Strategy And Implementation<br />

A. Rosengart¹<br />

¹ VTU Engineering Italia Srl, Mirano/I<br />

10:30<br />

The importance of the test strategy to<br />

determine the susceptibility of metallic<br />

materials with respect to hydrogen<br />

embrittlement<br />

K. Ohla¹; M. Galetz²; M. Rudolphi²<br />

¹ None, Illerkirchberg/D; ² DECHEMA e.V., Frankfurt/D<br />

Synergies between Mechanical and Chemical<br />

Recycling of Plastics - Consideration of<br />

Economic, Ecological, and Social Aspects<br />

R. Hanich-Spahn¹; P. Majgaonkar¹; P. Brantsch¹; L.<br />

Killinger¹; A. Hofmann²<br />

¹ Fraunhofer ICT, Pfinztal/D; ² Fraunhofer UMSICHT,<br />

Sulzbach-Rosenberg/D<br />

Green Consulting for Process Industries -<br />

Technological Measures and Roadmap<br />

Development for the Sustainable Trans -<br />

formation<br />

B. Vollbrecht¹<br />

¹ Siemens AG, Frankfurt am Main/D<br />

Designing Tomorrow’s ATMP Facility:<br />

How to Leverage Emerging Technologies<br />

N. Kulkarni¹; N. Bahler²<br />

¹ CRB, Boston/USA; ² CRB, Boeblingen/D<br />

11:00<br />

Material Testing for Hydrogen Applications<br />

- Ensuring Safety and Reliability<br />

S. Lederer¹; C. Engler¹; M. Sekura¹<br />

¹ TÜV SÜD, Munich/D<br />

BlueAlp – Accelerating Plastic Recycling<br />

V. de Neve¹<br />

¹ BlueAlp, Eindhoven/NL<br />

Modular ATMP Production - Case Study:<br />

Design & Implementation of a new flexible<br />

(modular) ATMP production facility<br />

D. Steinhaeuser¹<br />

¹ Glatt Ingenieurtechnik GmbH, Weimar/D<br />

11:30<br />

12:00<br />

Enabling the (bio-)chemical recycling of<br />

polycotton textiles with electrochemical<br />

separations<br />

M. Gausmann¹<br />

¹ RWTH Aachen University, Aachen/D<br />

Turning a problem into an opportunity<br />

with CO 2 utilization and reuse of industrial<br />

waste heat<br />

A. Schnitzhofer¹<br />

¹ GIG Karasek GmbH, Gloggnitz/A<br />

Introducing GIC – the Global Impact<br />

Coalition<br />

C. Tan¹<br />

¹ Global Impact Coalition, Geneva/CH<br />

A large-scale controlled perfusion stirredtank-bioreactor<br />

provides continuous manufacturing<br />

of potent human mesenchymal<br />

stromal cells and their extracellular<br />

vesicles as somatic cell therapeutics<br />

L. Tasto¹; D. Salzig¹<br />

¹ Technische Hochschule Mittelhessen (THM) - University<br />

of Applied Sciences, Gießen/D


16<br />

<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Daily Program<br />

Siemens Digital<br />

Innovation Stage – 11.0<br />

New digital options in preventing incidents<br />

in the process industry<br />

GEA Process<br />

Innovation Stage – 9.0<br />

Introducing power-to-heat to the process<br />

industry<br />

The SEFA Theatre – 12.0<br />

The SEFA Theatre - Day 1<br />

10:00<br />

10:30<br />

11:00<br />

10:00<br />

10:30<br />

SCADAPack 47xi Remote Smart RTU and Controller<br />

with Integrated Edge Platform<br />

A. Amini¹<br />

¹ Schneider Electric, Hoofddorp/NL<br />

Evaluation of the functional safety of process<br />

plants according to EN 61511–1<br />

C. Weishaar¹<br />

¹ Pilz GmbH & Co. KG, Ostfildern/D<br />

Digitalization of the Functional Safety Lifecycle<br />

Digitalization<br />

P. Sieber¹<br />

¹ HIMA Paul Hildebrandt GmbH, Brühl/D<br />

Siemens Hydrogen<br />

Innovation Stage – 6.0<br />

Transport, Storage, Handling<br />

Transport, storage and handling - key for the<br />

ramp-up of a German<br />

hydrogen economy<br />

F. Gremme¹; F. Graf²; S. Pichlmaier³<br />

¹ RWE AG, Bochum/D; ² DVGW-EBI, Karlsruhe/D; ³ Forschungsstelle<br />

für<br />

Energiewirtschaft e. V., München/D<br />

Lab Innovation Stage – 12.0<br />

EGNATON Solutions for intrinsic lab safety<br />

Intrinsic laboratory safety – a cornerstone of<br />

sustainability<br />

P. Neurieder¹<br />

¹ EGNATON e.V., Bensheim/D<br />

10:00<br />

10:30<br />

11:00<br />

11:30<br />

12:00<br />

12:30<br />

13:00<br />

Flexible electrification of industrial heat<br />

through power-to-heat and<br />

thermal storage - a solution for every temperature<br />

level<br />

A. Vandersickel¹<br />

¹ Deutsches Zentrum für Luft- und Raumfahrt (DLR),<br />

Stuttgart/D<br />

Process heat supply with industrial heat<br />

pumps<br />

T. Staude¹<br />

¹ MAN Energy Solutions SE, Oberhausen/D<br />

Ensuring Safe Operation of Heat Transfer Fluid<br />

Systems:<br />

Key Considerations and Best Practices<br />

M. Schopf¹<br />

¹ Eastman, Lengenfeld /D<br />

Electrification and flexibilization of industrial<br />

processes and infrastructure<br />

S. Diezinger¹<br />

¹ Siemens Energy GmbH, Erlangen/D<br />

Electrifying Thermal Separation Processes<br />

through MVR Technology<br />

H. Mandel¹; J. Schürhoff²<br />

¹ GEA Group / GEA Wiegand, Ettlingen/D; ² GEA Group /<br />

GEA Messo, Duisburg/D<br />

Identify energy saving potential in utilities –<br />

Reduce energy costs and increase productivity<br />

with process instrumentation and inspection<br />

concepts<br />

T. Kaufmann¹<br />

¹ Endress+Hauser (Deutschland) GmbH+Co. KG , Weil<br />

am Rhein/D<br />

Economic potentials of industrial electrification<br />

through intelligent control<br />

C. Mootz¹<br />

¹ E.ON Energy Projects GmbH, Munich/D<br />

Siemens Hydrogen<br />

Innovation Stage – 6.0<br />

Shaping the (global) hydrogen ecosystem<br />

10:00<br />

10:30<br />

11:00<br />

14:30<br />

11:30<br />

12:00<br />

12:30<br />

SEFA Year in Review<br />

D. Sutton¹<br />

¹ SEFA, Columbia, SC/USA<br />

DURCON Epoxy & Phenolic Work Surface<br />

Solutions<br />

K. Jackson¹<br />

¹ DURCON, Taylor, Texas/USA<br />

Bring on the Right Coal - The Invisible Power<br />

in Modern Laboratories<br />

F. Koehler¹<br />

¹ SCAT Europe GmbH, Mörfelden/D<br />

Different Countries, Different Thinking, Different<br />

Priorities for the Same Goals in Laboratory<br />

Design<br />

D. Sutton¹; L. Ashor²; B. Richard³; D. Tonelli⁴; M. Englisch⁵<br />

¹ SEFA, Columbia, South Carolina/USA; ² HOK , San<br />

Francisco, California/USA; ³ Kirksey Architects, Houston,<br />

Texas/USA; ⁴ LaborPlaner Tonelli AG, Gelterkinden/<br />

CH; ⁵ Waldner<br />

Laboreinrichtungen SE & Co., K.G., Wangen/D<br />

Lab Innovation Stage – 12.0<br />

ASECOS on Lab Safety<br />

Combined storage of hazardous substances -<br />

modern, sustainable and safe solutions<br />

S. Kunkel¹<br />

¹ asecos GmbH, Gründau/D<br />

Working sustainably hazardous substances<br />

workplaces - modern technology for even more<br />

safety<br />

M. Zürn¹; M. Zürn¹<br />

¹ asecos GmbH, Gründau/D<br />

Hazards and risks associated with the storage<br />

of pressurized gas cylinders - prevention and<br />

protective measures<br />

D. Reuter¹<br />

¹ asecos GmbH, Gründau/D<br />

11:00<br />

The importance of hydrogen and CO2 for<br />

Decarbonization<br />

M. Brey¹<br />

¹ Ernst & Young GmbH Wirtschaftsprufungsgesellschaft,<br />

Cologne/D<br />

Siemens Digital<br />

Innovation Stage – 11.0<br />

Änderungen des Programms sind kurzfristig<br />

möglich. Das tagesaktuelle Programm finden<br />

Sie in der <strong>ACHEMA</strong>-App oder unter<br />

https://www.achema.de/kongressprogramm<br />

11:15<br />

12:00<br />

Hydrogen Economy: On track for 2030? –<br />

powered by Cefic<br />

A. Polito¹; L. Haustermans²; E. Leonardi³; L. Keßler⁴<br />

¹ DG ENER, /D; ² Yara International, Zaventem/B; ³ Cefic,<br />

/D; ⁴ Bellona, /D<br />

Reducing time-to-market for green hydrogen<br />

processes<br />

J. Vukas¹<br />

¹ Siemens AG, Karlsruhe/D<br />

11:30<br />

11:45<br />

Cyber Security in Process Industries<br />

Secure or Survive - Understanding OT incidents<br />

in manufacturing environments<br />

P. Ciepiela¹<br />

¹ Ernst & Young Consulting , Warszawa/PL<br />

AI (in)security - Responsible AI<br />

P. Ciepiela¹<br />

¹ Ernst & Young Consulting , Warszawa/PL<br />

Changes to the program are possible at short<br />

notice. You can find the day‘s program in the<br />

<strong>ACHEMA</strong> app or at https://www.achema.de/<br />

congress-programme<br />

12:30<br />

Resource efficiency through digitally manufactured<br />

equipment - for zero-emission chemical<br />

products and decentralized P2X energy systems<br />

C. Kiener¹<br />

¹ Siemens AG, München/D<br />

12:00<br />

OT security in Cloud for a Process Plant<br />

R. Hanuschke¹<br />

¹ Amazon Web Services (AWS), Munich/D


<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong><br />

Daily Program<br />

Concorde – 4.C<br />

Chances and challenges of Power-to-X in<br />

Argentina, Morocco and South Africa<br />

Chair: H. von Meyer¹<br />

¹International PtX Hub, Berlin/D<br />

10:30<br />

10:45<br />

11:10<br />

11:35<br />

12:00<br />

10:30<br />

10:35<br />

10:55<br />

11:15<br />

11:35<br />

11:55<br />

12:15<br />

Welcome<br />

Green Hydrogen and Ammonia: Academic Insights Driving Industrial<br />

Applications<br />

A. Faik¹<br />

¹ Mohammed VI Polytechnic University (UM6P), Benguerir/MA<br />

PetroSA’s Pathway to Carbon Neutral Fuels and Chemicals: Defossilization<br />

Technology Options<br />

E. Mabaso¹; M. Mdleleni¹; E. Mohiuddin¹<br />

¹ PetroSA Synthetic Fuels Innovation Centre, Bellville/ZA<br />

Challenges and Opportunities in H2/PtX Production in Argentina: Advancements<br />

in Materials Science, Catalysis, and Engineering for New Technologies<br />

L. Mogni¹<br />

¹ Bariloche Atomic Centre, San Carlos de Bariloche/RA<br />

Panel Discussion on the topic "Chances and Challenges of Power-to-X in<br />

Argentina, Morocco and South Africa"<br />

L. Mogni¹; A. Faik²; E. Mabaso³<br />

¹ Bariloche Atomic Centre, San Carlos de Bariloche/RA; ² Mohammed VI Polytechnic University<br />

(UM6P), Benguerir/MA; ³ PetroSA , Bellville/ZA<br />

Symmetrie 3 – 8.1<br />

Smart Multiphase Processes<br />

Chair: M. Schlüter¹; M. Grünewald²¹Hamburg University of Technology (TUHH), Hamburg/D;<br />

²Ruhr-Universität Bochum, Bochum/D<br />

Welcome to the session & introduction<br />

Smart batch processes in the energy system of the future<br />

E. von Harbou¹; R. Ulber¹; D. Görges¹; F. Sahling¹<br />

¹ RPTU Kaiserslautern-Landau, Kaiserslautern/D<br />

Using advanced measurement techniques for analysis and modelling of<br />

multiphase processes<br />

S. Marchini¹; R. Kipping²; P. Wiedemann²; U. Hampel²<br />

¹ Technische Universität Dresden, Dresden/D; ² Helmholtz-Zentrum Dresden-Rossendorf,<br />

Dresden/D<br />

A Smart Catalytic Fixed-Bed Reactor for CO 2 Methanation<br />

R. Zimmermann¹; A. Geschke¹; L. Peterson¹; J. Bremer²; K. Sundmacher³<br />

¹ Max Planck Institute for Dynamics of Complex Technical Systems, Magdeburg/D; ² Clausthal<br />

University of Technology, Clausthal-Zellerfeld/D; ³ Max Planck Institute for Dynamics<br />

of Complex Technical Systems / Otto von Guericke University Magdeburg, Magdeburg/D<br />

Flooding Control and Performance Optimization in Solvent Extraction and<br />

Distillation<br />

Columns Using AI Tools<br />

L. Neuendorf¹; F. Baygi¹; P. Kolloch¹; L. Marsollek¹; N. Kockmann¹<br />

¹ Technische Universität Dortmund, Dortmund/D<br />

SMART Reactors for Future Process<br />

Engineering<br />

M. Schlüter¹<br />

¹ Hamburg University of Technology (TUHH), Hamburg/D<br />

Discussion<br />

----A WORLD LEADER<br />

IN CHEMICAL<br />

SOLIDIFICATION AND<br />

HANDLING SOLUTIONS<br />

Solidification and handling systems<br />

for different kinds of chemicals<br />

including resins, waxes, hot melts,<br />

fat chemicals and stabilisers.<br />

Rotoform – the market-leading rotary<br />

drop depositor.<br />

High performance processing of high and low<br />

viscosity products.<br />

Pastilles of uniform size, shape and quality.<br />

Maximized productivity – on-stream factor of 96%.<br />

Process sustainability – energy efficient, very<br />

low emissions.<br />

GMP compliant systems for cosmetic, food and<br />

pharma applications.<br />

Proven technology – 2500+ systems installed in<br />

40+ years.<br />

Global service / spare parts supply.<br />

10:45<br />

11:15<br />

ZETA Pharma Innovation Stage - 4.1<br />

Resilience in Pharma Industry<br />

ISPE Opening Statement powered by ISPE<br />

T. Hartman¹<br />

¹ ISPE, North Bethesda/USA<br />

Supply Chain Resilience, Drug Shortages and the Health Emergency Preparedness<br />

and Response Authority (HERA) powered by ISPE<br />

J. Duliere¹; W. Philipp²<br />

¹ ISPE, Paris/F; ² European Commission, Brussels/B<br />

Read more at ipco.com/chemicals<br />

See us at Achema 2024<br />

Frankfurt · 10-14.6.24<br />

Stand C24 · Hall 4.0


18<br />

<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Daily Program<br />

EY Green Innovation Stage – 6.0<br />

Lab Innovation Stage – 12.0<br />

EY Green Innovation Stage – 6.0<br />

EY Spot on Defossilisation<br />

EGNATON Green transformation: Sustainable<br />

lab facilities and operations<br />

Sustainable Energy Solutions<br />

12:15<br />

12:30<br />

12:45<br />

Inflation reduction act in the US vs EU legislation<br />

& funding<br />

S. Doll¹<br />

¹ EY Tax GmbH Steuerberatungsgesellschaft , Mannheim/D<br />

Circular Ecosystems as basis for Green Energy<br />

& Hydrogen infrastructure<br />

M. Hetzer¹<br />

¹ Ernst & Young GmbH Wirtschaftsprufungsgesellschaft,<br />

Nuremberg/D<br />

How the chemical industry enables decarbonization<br />

of others<br />

S. Fahrenholz¹; V. Ackenhausen²<br />

¹ Ernst & Young GmbH Wirtschaftsprufungsgesellschaft,<br />

Düsseldorf/D; ² Ernst & Young GmbH Wirtschaftsprufungsgesellschaft,<br />

Hamburg/D<br />

Europa – 4.0<br />

#pharma: Highlight Session „Next generation<br />

pharma manufacturing – Current<br />

advances in cell and gene therapy”<br />

14:00<br />

14:10<br />

14:30<br />

14:50<br />

EGNATON – association for sustainability<br />

E. Dittrich¹<br />

¹ EGNATON e.V., Bensheim/D<br />

New ISO/TC 366 Laboratory Design<br />

C. Glanzmann¹<br />

¹ Roche Diagnostics Capital Investment & Real Estate,<br />

Basel/CH<br />

Implementing Sustainable Lab Practices in<br />

University Labs<br />

N. Bruns¹; B. Schell¹<br />

¹ TU Darmstadt, Darmstadt/D<br />

EGNATON Green Transformation Panel:<br />

Sustainable lab facilities and operations<br />

E. Dittrich¹; C. Glanzmann²; N. Bruns³; C. Heinekamp⁴<br />

¹ EGNATON e.V., Bensheim/D; ² Roche Diagnostics Capital<br />

Investment & Real Estate, Basel/CH; ³ TU Darmstadt,<br />

Darmstadt/D, ⁴ dr. heinekamp Labor- und Institutsplanung,<br />

Karlsberg/D<br />

14:00<br />

14:30<br />

15:00<br />

Unlocking Green Savings Through Energy<br />

Assessments and Equipment Upgrades<br />

T. Bastiaansen¹<br />

¹ Flowserve BV, Etten-Leur/NL<br />

Digitally Enhanced Energy Transition<br />

J. Kurrelvink¹<br />

¹ E.ON Energy Projects GmbH, Munich/D<br />

Enabling the future of a fossil-free Chemical<br />

industry by energy-automation-software triad<br />

Y. Yasmine McColl¹; M. Maksim Ageev²<br />

¹ Schneider Electric, Houston, Texas/USA; ² Schneider<br />

Electric, Horgen/CH<br />

ZETA Pharma<br />

Innovation Stage – 4.1<br />

Implementing Digital Technologies<br />

13:00<br />

13:45<br />

14:00<br />

14:15<br />

14:30<br />

14:45<br />

#pharma: Highlight Session „Next generation<br />

pharma manufacturing – Current advances in<br />

cell and gene therapy”<br />

U. Köhl¹; S. Kassim²; B. Müller-Tiemann³; A. Traube⁴<br />

¹ Fraunhofer Institut für Zelltherapie und Immunologie,<br />

Leipzig/D; ² Geonomic Medicines, Danaher/D; ³ Cytiva,<br />

/D; ⁴ KyooBe Tech GmbH, Leinfelden-Echterdingen/D<br />

Siemens Hydrogen<br />

Innovation Stage – 6.0<br />

EY spot on Green Hydrogen<br />

Winning hydrogen funding in EU and UK<br />

S. Doll¹; K. Haase²<br />

¹ EY Tax GmbH Steuerberatungsgesellschaft , Mannheim/D;<br />

² EY Tax GmbH Steuerberatungsgesellschaft ,<br />

Hamburg/D<br />

The market value of green hydrogen in<br />

different sectors<br />

M. Ziehe¹; N. Reinhold²<br />

¹ Ernst & Young GmbH Wirtschaftsprufungsgesellschaft,<br />

Berlin/D; ² Ernst & Young GmbH Wirtschaftsprufungs<br />

gesellschaft, Hamburg/D<br />

The full cost development of green hydrogen<br />

M. Ziehe¹; M. Rusche²<br />

¹ Ernst & Young GmbH Wirtschaftsprufungsgesellschaft,<br />

Berlin/D; ² Ernst & Young GmbH Wirtschaftsprufungs<br />

gesellschaft, Munich/D<br />

Electrolyser costs and impact on green<br />

hydrogen prices (EY proprietary view)<br />

D. Roxby¹<br />

¹ Ernst & Young LLP, London/UK<br />

Biomass vs. Hydrogen – What is best for<br />

renewables?<br />

M. Brey¹<br />

¹ Ernst & Young GmbH Wirtschaftsprufungsgesellschaft,<br />

Cologne/D<br />

14:00<br />

14:30<br />

15:00<br />

15:30<br />

16:00<br />

Siemens Digital<br />

Innovation Stage – 11.0<br />

Cyber Security in Process Industries<br />

Bring OT and IT together with RTLS<br />

C. Wamser¹; H. Balasova²<br />

¹ Siemens AG, Fuerth/D; ² Siemens AG, Praha/CZ<br />

IEC 62443 & CERT@VDE: Solution Strategy for<br />

Cybersecurity in the ICS Environment<br />

A. Harner¹<br />

¹ VDE/DKE, Offenbach/D<br />

Certification for Cybersecurity of Industrial<br />

Control Systems and Products<br />

C. Shaffer¹<br />

¹ FM Approvals, /D<br />

Panel „Digital Tranformation – Data Spaces for<br />

sensible data“, 10. June 2024<br />

K. Beckers¹; E. Winterhalter¹; D. Appelt¹; T. Komenda²; N.<br />

Große³; G. Ristow⁴<br />

¹ Gaia-X Hub Germany / acatech, München/D; ² delta<br />

dao, Hamburg/D; ³ TU Dortmund, Dortmund/D; ⁴ Software<br />

AG, /D<br />

Siemens Digital<br />

Innovation Stage – 11.0<br />

Transformation and Digital Policy<br />

Panel „Transformation and digital policy in<br />

Germany“, 13. June 2024<br />

K. Beckers¹; E. Winterhalter²; F. Kappert²; M. Schuldt³; D.<br />

Senff⁴; T. Hahn⁵; H. Avgoustino⁶; S. Jungbluth⁷<br />

¹ acatech, München/D; ² Gaia-X Hub Germany / acatech,<br />

München/D; ³ Bundesministerium für Wirtschaft und<br />

Klimaschutz, Berlin/D; ⁴ Leiter der Geschäftsstelle Industrie<br />

4.0 / VDI Technologiezentrum, Köln/D;<br />

⁵ Siemens, Berlin/D; ⁶ KIWAI.ai, München/D; ⁷ SmartFactory<br />

KL, Kaiserslautern/D<br />

14:00<br />

14:30<br />

15:00<br />

14:00<br />

14:30<br />

15:00<br />

15:30<br />

Digitalization in Pharma TODAY and<br />

TOMORROW<br />

M. Mayer¹<br />

¹ ZETA GmbH, Lieboch/A<br />

ISPE Pharma 4.0 Baseline Guide<br />

powered by ISPE<br />

C. Wölbeling¹<br />

¹ Körber, Greater Hamburg Area/D<br />

Case Studies for New Technologies in ISPE<br />

Pharma 4.0 powered by ISPE<br />

T. Minero¹<br />

¹ LifeBee & Member of ISPE International Board of<br />

Directors, Milan/I<br />

GEA Process<br />

Innovation Stage – 9.0<br />

Innovative mixing and separation solutions<br />

in chemical processing<br />

Mixing in “Word Scale” Plants<br />

W. Keller¹<br />

¹ EKATO Rühr- und Mischtechnik GmbH, Schopfheim/D<br />

From R&D to process: Turning waste to value<br />

by efficient ingredients extraction and solvent<br />

recovery by distillation<br />

L. Wang¹; C. Abel²<br />

¹ GEA Group / GEA Westfalia Separator, Oelde/D; ² GEA<br />

Group / GEA Wiegand, Ettlingen/D<br />

How to translate your process into mixing<br />

tasks<br />

B. Nienhaus¹<br />

¹ EKATO Rühr- und Mischtechnik GmbH, Schopfheim/D<br />

Crossflow Filtration Solutions Using Asymmetric<br />

Coated Media<br />

P. Hill¹<br />

¹ Mott Corporation, Farmington/USA


<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Daily Program 19<br />

Symmetrie 2 – 8.1<br />

Encounter – 5.0<br />

Entente – 4.C<br />

Karmesin – 11.0<br />

New advances in sensor technology<br />

Chair: P. Bachmann¹<br />

¹Evonik, /D<br />

Towards a circular economy of plastics II<br />

Chair: R. Schulze¹<br />

¹DECHEMA e. V., Frankfurt am Main/D<br />

Industrial biotechnology - Establishing<br />

and scaling-up production<br />

Analytics and optimization in materials<br />

and material processing<br />

14:30<br />

15:00<br />

15:30<br />

16:00<br />

16:30<br />

Advanced Photonics for Process Industries<br />

Optimization<br />

A. Kigel¹<br />

¹ Modcon Systems, London/UK<br />

CIEL*a*b* Color measurement in Process<br />

Analytical Technology (PAT)<br />

A. Meyer¹<br />

¹ Endress+Hauser Liquid Analysis, Gerlingen/D<br />

Solving Level Measurement Challenges in<br />

Chemical Plants<br />

J. Leion¹<br />

¹ Emerson, Boulder/USA<br />

Current state of PAT applications for a reliable<br />

and effective PCM equipment operation<br />

R. Steiner¹<br />

¹ Pharmatech Associates, North Vancouver/CDN<br />

Implications of defossilisation for petrochemical<br />

clusters in Germany. Analysis<br />

from the ongoing research project Green<br />

Feedstock for a Sustainable Chemistry<br />

C. Schneider¹; A. Scholz²; Y. Kloo²; S. Theisen²; M.<br />

Saurat²; D. Stapf³; K. Meisel⁴<br />

¹ University of Kassel, Kassel/D; ² Wuppertal Institut,<br />

Wuppertal/D; ³ KIT - Karlsruher Institut für<br />

Technologie, Eggenstein-Leopoldshafen/D; ⁴ DBFZ<br />

Deutsches Biomasseforschungszentrum gemeinnützige<br />

GmbH, Leipzig/D<br />

Power A Safer, Smarter, Sustainable<br />

Approach to Circularity<br />

D. Fregelette¹; P. Morse²; A. Khanlari³<br />

¹ Emerson, Boulder/USA; ² Aspentech, Bedford/<br />

USA; ³ AspenTech, /USA<br />

Organocatalysis For A Resource-Efficient<br />

And Sustainable Future<br />

P. Majgaonkar¹; R. Hanich-Spahn¹; D. Pico¹; M. Skiborowski²<br />

¹ Fraunhofer ICT, Pfinztal/D; ² Hamburg University<br />

of Technology, Hamburg/D<br />

Integrative resource efficiency and circularity<br />

management for medium-sized<br />

enterprises in the chemical industry<br />

P. Preiss¹; A. Vogt¹; B. Steinhart¹; B. Steinhart¹; C.<br />

Lang-Koetz¹; I. Tietze¹<br />

¹ Pforzheim University, Pforzheim/D<br />

Chemical Polymer Recycling<br />

J. Ulrich¹<br />

¹ EKATO Rühr- und Mischtechnik GmbH, Freiburg/D<br />

Biobutanol Production: From Metabolic<br />

Modeling to Design and Start-up of a Pilot<br />

Plant<br />

P. Götz¹<br />

¹ Berliner Hochschule für Technik, Berlin/D<br />

A new type of process control system for<br />

enzymatic processes utilizing multipleinput/multiple-output<br />

control strategies<br />

J. Schoop-Zipfel¹; C. Appl²; A. Moser²; D. Niehaus³;<br />

M. Schlüter³; R. Pörtner³; V. Hass²<br />

¹ Ingenieurbüro Dr.-Ing. Schoop GmbH, Hamburg/D;<br />

² Furtwangen University, VS-Schwenningen/D;<br />

³ TU Hamburg, Hamburg/D<br />

With Pilot Units and Application Specific<br />

Commercial Scale Agitated Photoreactors<br />

to more Green Technology Routes<br />

K. Epp¹; A. Peschl²<br />

¹ EKATO Rühr- und Mischtechnik GmbH,<br />

Schopfheim/D; ² Peschl Ultraviolet GmbH, Mainz/D<br />

Navigating the Bumpy Road of Industrial<br />

Biotechnology Scale-up<br />

M. Schultz¹<br />

¹ PTI Global Solutions LLC, Indianapolis/USA<br />

Formulation Screening, Parameter Optimization<br />

and Scale-up of Grinding Processes<br />

with Agitator Bead Mills<br />

S. Mende¹<br />

¹ NETZSCH-Feinmahltechnik GmbH, Selb/D<br />

Energy efficiency and sustainability as an<br />

essential criterion for the selection of the<br />

grinding system<br />

S. Mende¹<br />

¹ NETZSCH-Feinmahltechnik GmbH, Selb/D<br />

Additive Manufacturing in Mixing<br />

Technology<br />

J. Gassenschmidt¹; B. Multner¹<br />

¹ EKATO Rühr- und Mischtechnik GmbH,<br />

Schopfheim/D<br />

Inline quantitative elemental analysis<br />

using x-ray fluorescence spectroscopy<br />

M. Ruppert¹<br />

¹ Horiba Europe, Oberursel/D<br />

New advances in the method validation,<br />

extraction methods and measurement uncertainty<br />

for the determination of watersoluble<br />

hexavalent chromium in hydraulic<br />

cement<br />

M. Ramirez Quesada¹; J. Sibaja Brenes²<br />

¹ Universidad Nacional de Costa Rica, heredia /CR;<br />

² Universidad Nacional de Costa Rica, Heredia/CR<br />

Frequenz 1 – Portalhaus<br />

Granat – 11.0<br />

Korall – 11.0<br />

Alliance – 4.C<br />

New measurement techniques of nanoparticles<br />

and online process control<br />

Chair: R. Hass¹<br />

¹PDW Analytics GmbH , Potsdam/Golm/D<br />

Interoperability of plants and processes<br />

Chair: D. Saecker¹<br />

¹Endress+Hauser Wetzer GmbH + Co. KG, Nesselwang/D<br />

Safety for hydrogen applications<br />

Chair: M. Merko¹<br />

¹DECHEMA e.V, Frankfurt am Main/D<br />

Alternative feedstocks and hydrogen<br />

carriers<br />

Chair: D. Blaumeiser¹<br />

¹Hydrogenious, /D<br />

14:30<br />

Innovation in specific surface area, pore<br />

and particle size analysis with Small Angle<br />

X-ray Scattering: a fast, reliable and<br />

powerful tool<br />

F. Lotter¹; C. Scherdel¹; G. Reichenauer¹<br />

¹ Center for Applied Energy Research e.V.,<br />

Würzburg/D<br />

Advanced physical Layer (APL) addresses<br />

the need for high-speed data transfer in<br />

process and chemical industries<br />

C. Johansson¹<br />

¹ ABB, Malmö/S<br />

Safety considerations for new hydrogen<br />

applications<br />

T. Arnhold¹<br />

¹ R. STAHL AG (www.stahl.de), Waldenburg/D<br />

Hydrogen Production in the Age of Decarbonization:<br />

Insights from Digital Simulations.<br />

H. Reges¹; M. Batista¹; H. Bispo¹<br />

¹ Federal University of Campina Grande – UFCG,<br />

Campina Grande/BR<br />

15:00<br />

Mass vs. Diameter – What is the true size<br />

of a nanoparticle?<br />

F. Friebel¹; J. Wieder¹; K. Reavell²<br />

¹ femtoG AG, Zurich/CH; ² Cambustion Ltd., Cambridge/UK<br />

Anlagenbau 4.0: Optimization of detailed<br />

plant engineering by digital integration -<br />

The digital path from component specification<br />

to the construction site<br />

C. Steinkellner¹; R. Schreiner¹<br />

¹ Pörner Ingenieurgesellschaft mbH, Vienna/A<br />

Safety through visibility – Safety in handling<br />

hydrogen<br />

S. Wenderoth¹; B. Schug¹; S. Wintzheimer¹; S.<br />

Wintzheimer²; K. Mandel¹; K. Mandel²<br />

¹ Fraunhofer Institute for Silicate Research,<br />

Würzburg/D; ² Friedrich-Alexander-Universität Erlangen-Nürnberg,<br />

Erlangen-Nürnberg/D<br />

Precious Metal Catalysts: The Key to<br />

Hydrogen Economy; Ruthenium catalysts<br />

enable the efficient conversion of<br />

ammonia into hydrogen<br />

K. Chang¹<br />

¹ Heraeus, Hanau/D<br />

15:30<br />

16:00<br />

Inline particle sizing and process control<br />

for nanoparticle manufacturing processes<br />

(PAT)<br />

R. Besseling¹; C. Schuurmans¹; R. van Tuijn¹; M.<br />

Hermes¹; R. Arribas Bueno²; R. Arribas Bueno²; A.<br />

Gerich¹<br />

¹ InProcess-LSP, Oss/NL; ² TEVA, Haarlem/NL<br />

On-line measurement of quality and impurities<br />

in biomethane<br />

S. Santarpia¹<br />

¹ Endress+Hauser Process Analysis Support Europe,<br />

Lyon, France , Lyon/F<br />

How digital process technology is driving<br />

responsiveness and sustainability in the<br />

process industries<br />

F. Raghdo¹<br />

¹ Siemens AG, London/UK<br />

Interoperability is key: Optimizing pharmaceutical<br />

plant maintenance through<br />

digital twins<br />

J. Komar¹; R. Fischer²; M. Riester³<br />

¹ ZETA GmbH, Lieboch/A; ² Fraunhofer IESE, Kaiserslautern/D;<br />

³ Endress+Hauser (Deutschland)<br />

GmbH+Co. KG, Weil am Rhein/D<br />

Fiscal volume flow measurements of<br />

hydrogen enriched natural gas and pure<br />

hydrogen<br />

M. Siegfried¹<br />

¹ SICK AG, Düsseldorf/D<br />

Combination of OFCEAS analyzer and GC<br />

with SePdd TCD FID detectors for controlling<br />

hydrogen purity following ISO<br />

14687:2019<br />

E. SMITH¹<br />

¹ AP2E, Aix en Provence /F<br />

Green Hydrogen from Biogenic Residues by<br />

Steam Reforming of Raw Biogas<br />

A. Gradel¹<br />

¹ BtX energy GmbH, Hof/D<br />

Ionic Liquids for generation, conversion<br />

and transport of hydrogen<br />

T. Schubert¹; B. Iliev¹<br />

¹ IOLITEC Ionic Liquids Technologies GmbH, Heilbronn/D


20<br />

<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Daily Program<br />

Consens – 4.C<br />

Concorde – 4.C<br />

Facette – 3.Via<br />

Heat integration in process industry<br />

through mechanical vapour recompression -<br />

WindaB<br />

Chair: S. Scholl¹<br />

¹TU Braunschweig, Braunschweig/D<br />

Kopernikus P2X – Exploration, validation<br />

and implementation of Power-to-X concepts<br />

Chair: K. Wagemann¹<br />

¹DECHEMA e.V., Frankfurt am Main/D<br />

Manufacturing advanced (bio)pharmaceuticals<br />

II<br />

Chair: L. Tasto¹<br />

¹Technische Hochschule Mittelhessen, Gießen/D<br />

14:30<br />

14:55<br />

15:20<br />

15:45<br />

Heat integration in chemical industry – WindaB,<br />

an approach for the assessment of mechanical<br />

vapor recompression solutions for distillation<br />

columns<br />

K. Jasch¹; F. Lais¹; E. Sobierska-Luckhchoura²; J. Rüther²;<br />

S. Scholl¹<br />

¹ TU Braunschweig, Braunschweig/D; ² BASF SE, Ludwigshafen/D<br />

Short-Cut design approaches of reboilers in<br />

distillation columns to assess mechanical vapor<br />

recompression for heat integration<br />

F. Lais¹; K. Jasch¹; S. Scholl¹<br />

¹ TU Braunschweig , Braunschweig/D<br />

Introduction of a Preliminary Compressor<br />

Design Methodology for Heat Integration in<br />

Process Industries Through Mechanical Vapor<br />

Recompression<br />

L. Hinz¹; J. Goeing¹; J. Friedrichs¹; G. Schumm²<br />

¹ Technische Universität Braunschweig, Braunschweig/D;<br />

² Piller Blowers & Compressors GmbH,<br />

Moringen/D<br />

Ecological and economic assessment of open<br />

heat pump system scenarios<br />

H. Schneider¹; M. Paschetag¹; F. Lais¹; K. Jasch¹; S. Scholl¹<br />

¹ TU Braunschweig , Braunschweig/D<br />

14:30<br />

15:00<br />

15:30<br />

16:00<br />

Kopernikus P2X – Exploration, validation and<br />

implementation of Power-to-X concepts<br />

R. Dittmeyer¹<br />

¹ Karlsruhe Institute of Technology (KIT), Karlsruhe/D<br />

Power-to-kerosene: Background , Issues,<br />

Progress<br />

A. Zschocke¹<br />

¹ Cena Hessen, Frankfurt/D<br />

Power2Polymers – Sustainable polymers for<br />

the chemical industry!<br />

G. Schroer¹<br />

¹ RWTH Aachen University, Aachen/D<br />

Power2ValueChemicals<br />

R. Franke¹<br />

¹ Evonik Operations GmbH, Marl/D<br />

14:30<br />

15:30<br />

16:00<br />

16:30<br />

Advancing Cell and Gene Therapy Manufacturing<br />

with integrated manufacturing platforms<br />

S. Weber¹<br />

¹ Miltenyi Biotec GmbH, Bergisch Gladbach/D<br />

Optimization of static Vero cell expansion and<br />

measles virus production - high cell density<br />

cultivation by lactate-dependent media<br />

exchanges<br />

D. Eckhardt¹; L. Walter¹; J. Klee¹; J. Mueller¹; I. Sardlishvili¹;<br />

S. Fey¹; P. Czermak¹; D. Salzig¹<br />

¹ University of Applied Sciences Mittelhessen,<br />

Giessen/D<br />

ContiUnity® A true modular process platform<br />

for continuous manufacturing<br />

W. Bolt¹<br />

¹ Zeton BV, Enschede/NL<br />

Cleaning considerations for novel drug delivery<br />

systems<br />

P. Lopolito¹<br />

¹ STERIS, St-Louis/USA<br />

16:10<br />

Options and Limits with PILLER blower and<br />

compressor technology<br />

G. Schumm¹<br />

¹ Piller Blowers & Compressors GmbH, Moringen/D<br />

Siemens Hydrogen<br />

Innovation Stage – 6.0<br />

ZETA Pharma<br />

Innovation Stage – 4.1<br />

16:35<br />

15:30<br />

16:00<br />

16:30<br />

15:30<br />

Mechanical vapor recompression – challenges<br />

in existing processes<br />

J. Hammerschmidt¹<br />

¹ Covestro Deutschland AG, Leverkusen/D<br />

EY Green Innovation Stage – 6.0<br />

Green Process Optimization<br />

Green Deal and new requirements – processoptimisation<br />

with analytical measurement<br />

technology<br />

D. Wolter¹<br />

¹ Endress+Hauser (Deutschland) GmbH+Co. KG, Weil am<br />

Rhein/D<br />

How to Optimize your Agitated Process – A<br />

Holistic View<br />

S. Hanselmann¹<br />

¹ EKATO Rühr- und Mischtechnik GmbH, Schopfheim/D<br />

Accelerating Decarbonization with Digital Process<br />

Twins<br />

B. de Groot¹<br />

¹ Siemens AG, London/UK<br />

Lab Innovation Stage – 12.0<br />

Innovative drug discovery – driving the<br />

next life science revolution<br />

Innovative drug discovery – driving the next<br />

life science revolution<br />

S. Kumar¹<br />

¹ ELRIG , Cambridge/UK<br />

15:00<br />

15:30<br />

16:00<br />

16:15<br />

16:30<br />

16:45<br />

17:00<br />

Power-to-X process and applications<br />

Power to Gas: Green hydrogen production and<br />

utilization<br />

J. Hundrieser¹<br />

¹ Endress+Hauser (Deutschland) GmbH+Co. KG, Weil am<br />

Rhein/D<br />

Production of PtL SAF on industrial scale in the<br />

context of a regional hydrogen value chain<br />

M. Haid¹<br />

¹ EDL Anlagenbau Gesellschaft mbH, Leipzig/D<br />

Industrial applications of Power-to-X in<br />

Morocco<br />

M. Bousseta¹<br />

¹ UM6P/OCP , /MA<br />

Argentina’s National Hydrogen Strategy and<br />

green hydrogen applications for local consumption<br />

and export<br />

N. N.N.¹<br />

¹ Secretary of Energy (tbc), N.N./RA<br />

Producing green steel in South Africa<br />

N. N.N.¹¹ N.N., N.N./ZA<br />

Opportunities for Power-to-X production in<br />

Kenya<br />

Antony Langat¹<br />

¹ Kenya Electricity Generating Company PLC, Kenya<br />

Turquoise H 2<br />

M. Brey¹<br />

¹ EY Consulting GmbH , Cologne/D<br />

15:30<br />

16:00<br />

16:00<br />

16:30<br />

17:00<br />

Biopharma: Shaping the future of pharmaceutical<br />

Industry<br />

Breaking boundaries by new concepts – from<br />

lab to industry<br />

T. Maischberger¹<br />

¹ ZETA GmbH, Lieboch/A<br />

Quo vadis, Pharma? Trends and opportunities<br />

in Biopharma<br />

A. Whytock¹; A. Johnston²<br />

¹ Siemens AG, Erlangen/D; ² Biophorum, London/UK<br />

GEA Process<br />

Innovation Stage – 9.0<br />

Engineering of efficient and safe processes<br />

Seallessfirt – A paradigm shift in pump selection.<br />

How removing shaft seals and ball bearings<br />

makes process pumps better at what<br />

matters most to today’s rotating equipment<br />

operators<br />

N. Rentzelos¹<br />

¹ Flowserve Corporation, Addison/USA<br />

The sustainable optimization of plant availability<br />

through intelligent diagnostics and service<br />

L. Piscator¹<br />

¹ SAMSON, Frankfurt/D<br />

Storing and charging lithium batteries safely -<br />

risks, legislation and modern solutions<br />

D. Reuter¹<br />

¹ asecos GmbH, Gründau/D


<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Mechanical/<br />

Thermal Processing<br />

Page 21–26<br />

21<br />

for Process Technology<br />

Visit us!<br />

in Germany<br />

Hall 8.0. Booth A59<br />

https://process-technology-online.com/<br />

Leading sources<br />

Source: Buss-SMS-Canzler<br />

Thin-Film Evaporation<br />

Energy Savings in Sludge-Drying Processes<br />

Buss-SMS-Canzler‘s two-stage dryng process recovers heat from the atmospheric stage<br />

and uses it in the vacuum stage<br />

At <strong>ACHEMA</strong> 2024, thermal separations<br />

company Buss-SMS-<br />

Canzler is showcasing its twostage<br />

drying process for a variety<br />

of applications, including<br />

the drying of sewage sludge.<br />

The thin-fiilm evaporation system<br />

is designed to reduce heating-energy<br />

consumption by<br />

45% compared to conventional<br />

sludge-drying equipment, the<br />

company says.<br />

Traditional drying techniques<br />

often require a substantial<br />

amount of energy input, mainly<br />

due to the limited utilization of<br />

heating energy. The two-stage<br />

drying process introduced by<br />

Buss-SMS-Canzler capitalizes<br />

on the principle of multiple-effect<br />

evaporation commonly<br />

used in evaporation technology.<br />

Multiple-effect evaporation<br />

is designed to maximize<br />

the use of input energy. By operating<br />

under vacuum conditions<br />

in Stage 1 and atmospheric<br />

conditions in Stage 2,<br />

this process enables a lower<br />

evaporation temperature in<br />

stage 1, resulting in considerable<br />

energy savings, according<br />

to the company.<br />

One of the key advantages of<br />

the design is the recovery of<br />

energy released during the<br />

condensation in stage 2. This<br />

energy is then utilized to heat<br />

stage 1 (see diagram). The twostage<br />

drying process efficiently<br />

applies products in a<br />

thin film on the heated wall<br />

using rotating blades. This approach<br />

not only enhances the<br />

effectiveness of the drying<br />

process, but also makes it suitable<br />

for various applications,<br />

including the drying of sewage<br />

sludge, Buss-SMS-Canzler<br />

says. The dried sludge would<br />

be suitable for a variety of<br />

uses, including gasification,<br />

composting, incineration, fertilizer,<br />

pyrolysis and others.<br />

The company reports that the<br />

two-stage drying technology<br />

has proven to be highly effective,<br />

and it cites the technology<br />

as an example of a more<br />

sustainable waste-management<br />

strategy that helps drive<br />

the transition to a circular<br />

economy.<br />

scj<br />

Buss-SMS-Canzler<br />

Hall 4.0, Stand B24<br />

Vielfältige Einsatzbereiche<br />

Trocknen mit Wärmepumpe<br />

Trocknerhersteller Harter setzt<br />

bereits seit über 30 Jahren auf<br />

Kondensationstrocknung mit<br />

integrierter Wärmepumpentechnik.<br />

Bei Pharmaprodukten<br />

geht es um die vollständige<br />

Trocknung von verpackten Produkten,<br />

bei Wirkstoffen um eine<br />

klar definierte Restfeuchte.<br />

Das gleiche gilt für Lebensmittel,<br />

bei denen Optik, Aroma<br />

und Inhaltsstoffe ebenso eine<br />

große Rolle spielen. Die niedrigen<br />

Temperaturen schonen die<br />

Trocknungsgüter. Der Sprung<br />

zur Trocknung von Industrieund<br />

Klärschlämmen klingt gewagt.<br />

Hier geht es um eine<br />

energiesparende Art dem<br />

Trocknungsgut Wasser zu entziehen.<br />

Was für alle interessant ist:<br />

Trocknung ohne Abluft. Harter-<br />

Diese Trockner arbeiten mit Wärmepumpen<br />

Trockner arbeiten alle im geschlossenen<br />

Luftkreislauf. Damit<br />

sind sie nicht nur abluftfrei<br />

und sehr effizient, sondern machen<br />

Betreiber unabhängig von<br />

Klima und Jahreszeiten. Kühlund<br />

Temperierstufen sind<br />

leicht integrierbar. Der Prozess<br />

ist reproduzierbar.<br />

Das Special bei Harter: die Ideenschmiede<br />

Technikum. Dort<br />

testet der Trocknerhersteller<br />

die Produkte auf Machbarkeit<br />

und alle relevanten Parameter.<br />

Die Ergebnisse sind solide Basis<br />

für eine sinnvolle Lösung.<br />

Die Trocknersysteme gibt es als<br />

Chargentrockner und auch als<br />

kontinuierliche Variante. Harter-Trockner<br />

mit Wärmepumpe<br />

werden staatlich gefördert. br<br />

Harter<br />

Halle 4.1, Stand F36<br />

Bild: Harter<br />

MellapakEvo –<br />

packed for evolution!<br />

Sulzer launches new structured packing at <strong>ACHEMA</strong> 2024.<br />

Visit us to learn more Hall 4 Stand D48.


22<br />

<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Mechanical/Thermal Processing<br />

Powder Wetting and Dispersing<br />

Continuous Powder Wetting Speeds Process<br />

The Ystral Coflow<br />

Source: Ystral<br />

To expand its machine portfolio,<br />

Ystral has developed the continuously<br />

operating Coflow.<br />

In the Ystral Coflow, solids and<br />

liquid components are introduced<br />

in controlled quantities<br />

via solids dosing units or a<br />

liquid pump and combined in a<br />

premixing zone with an oblique<br />

blade agitator. Fine dispersion<br />

then takes place using a rotorstator<br />

system, whereby the<br />

stator can be designed with different<br />

slot widths depending on<br />

the application. „An inducer installed<br />

between the premixing<br />

zone and the rotor-stator zone<br />

is effectuating a pressure increase,“<br />

says Uwe Klaumünzner,<br />

Process and Application Engineer<br />

at Ystral. „This change in<br />

pressure causes the air brought<br />

in with the powder to be separated,<br />

resulting in a lower residual<br />

air content in the product.“<br />

The Ystral Coflow is designed<br />

for a wide range of applications<br />

in various industries. The focus<br />

lies on products with powders<br />

that are easy to process and do<br />

not require post-dispersion, as<br />

well as users with a lean product<br />

portfolio or relatively few<br />

product changes. „Compared to<br />

a classic batch process in a container,<br />

the Ystral Coflow enables<br />

production with a significantly<br />

reduced machine footprint,<br />

faster processing times, better<br />

OEE values and a higher degree<br />

of automation. In addition, the<br />

cleaning of the machine is<br />

much easier due to the smaller<br />

product contact surface,“ says<br />

Raoul Pila Nunninger, Head of<br />

R&D at ystral. For the market<br />

launch, the Ystral Coflow-4 has<br />

a total capacity of 6,000 to<br />

13,500 kg/h. scj<br />

Ystral<br />

Hall 6.0, Stand B49<br />

Filtration<br />

Reliable Crossflow Filter<br />

Dynamic crossflow filter DCF<br />

Source: Andritz<br />

Among its <strong>ACHEMA</strong> offerings,<br />

Andritz will be highlighting its<br />

Krauss-Maffei dynamic crossflow<br />

filter DCF, an established<br />

technology for the clarification<br />

of liquids and for concentrating<br />

and washing of solids for a<br />

wide variety of chemical and<br />

pharmaceutical products, such<br />

as the solid/liquid separation<br />

step in the production of diabetes-care<br />

products. The technology<br />

is highly reliable, Andritz<br />

says, because the open filtration<br />

area avoids blockages,<br />

eliminating the need for manual<br />

intervention. The filters<br />

work in a way that is completely<br />

enclosed and fully automatic<br />

– right down to the<br />

Cleaning-In-Place (CIP) and<br />

Sterilization-In-Place (SIP) features,<br />

Andritz points out.<br />

The DCF can be combined with<br />

advanced automation and digitalization<br />

solutions to optimize<br />

efficiency and maximize profit,<br />

as shown by the Metris addIQ<br />

digital twin. This is a digital replica<br />

of the physical process<br />

using asset-specific information,<br />

such as actual physical<br />

dimensions and equipment<br />

characteristics, running in parallel<br />

with the plant’s operations,<br />

continuously calculating<br />

key process parameters. One<br />

benefit, specific to the digital<br />

twin for the DCF, is predicting<br />

optimum transmembrane<br />

pressure, Andritz says. scj<br />

Andritz AG<br />

Hall 5.0, Stand B4<br />

Horizontale Mischer überzeugen<br />

wegen ihrer hervorragenden<br />

Mischeffizienz und der geringen<br />

Bauhöhe. In gewissen<br />

Anwendungen besteht das Interesse,<br />

die Mischer nach einem<br />

Mischvorgang restlos zu<br />

Reinigung mit pulsierender Druckluft<br />

Horizontale Mischer ohne Bodenklappe entleeren<br />

entleeren. Dies kann beispielsweise<br />

bei einem Rezepturwechsel<br />

der Fall sein. Große<br />

Bodenklappen sind eine gängige<br />

Lösung, um die Entleerung<br />

zu erleichtern, aber sie sind<br />

auch die Ursache von Leckagen<br />

und erfordern häufige Reinigung<br />

und Wartung.<br />

Mit dem AirCIP-System von Gericke<br />

lassen sich Horizontalmischern<br />

vollständig entleeren<br />

und reinigen, ohne dass große<br />

Bodenklappen oder manuelle<br />

Mit dem AirCIP-System von Gericke lassen sich Horizontalmischer<br />

ohne Bodenklappe vollständig entleeren<br />

Source: Gericke<br />

Eingriffe erforderlich sind. Das<br />

AirCIP-System löst dieses Problem,<br />

indem es mit Druckluft<br />

einen gezielten pulsierenden<br />

Reinigungseffekt erzeugt, der<br />

das Material durch die Auslauföffnung<br />

aus dem Mischer fördert.<br />

Das System reinigt auch<br />

die Paddel und die Innenwände<br />

des Mischers, sodass keine<br />

Rückstände zurückbleiben. Das<br />

AirCIP-System kann auf verschiedene<br />

Produkte und Anwendungen<br />

zugeschnitten werden<br />

und beeinträchtigt weder<br />

die Homogenität noch die Qualität<br />

der Mischung. Die Vorteile<br />

des Systems sind vielfältig: Es<br />

reduziert Produktverluste, verhindert<br />

Kreuzkontaminationen,<br />

spart Zeit und Energie und<br />

macht die manuelle Reinigung<br />

zwischen den Produktwechseln<br />

überflüssig. Das System ist<br />

kompatibel mit den Horizontalwellenmischern<br />

GMS Multiflux<br />

und dem GBM Gericke Batch<br />

Mixer, und kann auch bei bestehenden<br />

Mischern nachgerüstet<br />

werden.<br />

br<br />

Gericke<br />

Halle 3.0, Stand A72


Pope Scientific‘s wiped-film still<br />

Pope Scientific Inc. announced<br />

the launch of its CE-certified<br />

series of wiped-film still systems.<br />

The first unveiling of the<br />

WFC-200 model will take place<br />

at <strong>ACHEMA</strong>.<br />

CE certification signifies that a<br />

product meets health, safety<br />

Alpine Microburst jet mill<br />

<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Mechanical/Thermal Processing 23<br />

Separations<br />

Distillation Technology Receives CE Certification<br />

Source: Pope Scientific<br />

and environmental requirements<br />

for the E.U. Renowned<br />

for their efficiency and precision,<br />

these systems represent a<br />

significant advancement in distillation<br />

technology, Pope says.<br />

The CE-certified series, consisting<br />

of Pope’s 2-, 4– and 6-in.<br />

still sizes, bears the model designations<br />

WFC-200, WFC-400,<br />

and WFC-600 respectively.<br />

The wiped-film still, also known<br />

as a molecular still, short-path<br />

still, and wiped-film evaporator,<br />

serve a crucial role in<br />

separating heat-sensitive materials<br />

effectively. The purpose<br />

of these units is the separation<br />

of materials that demand a<br />

delicate touch in distillation<br />

processes, Pope says.<br />

Pope’s expertise extends across<br />

a wide array of processing industries,<br />

with their stills falling<br />

into two primary categories:<br />

the wiped film molecular (short<br />

path) stills designed for highboiling-point<br />

materials, and the<br />

wiped film evaporators with external<br />

condensers tailored for<br />

lower-boiling-point distillates.<br />

Constructed within heavy-duty<br />

stainless steel portable structures,<br />

the WFC series systems<br />

incorporate all necessary auxiliary<br />

components for seamless<br />

Particle-Size Control<br />

Jet Milling Without Pre-crushing<br />

Hosokawa Alpine AG has developed<br />

a new jet mill where<br />

coarser products can also be<br />

added without pre-crushing.<br />

The company named the spiral<br />

jet mill Alpine Microburst<br />

(AMB) after a weather phenomenon.<br />

„The falling downdraughts<br />

in a microburst are reflected<br />

in the central material<br />

feed of the mill and high energy<br />

input to a clearly limited area,“<br />

explains Hermann Schmidt, Operations<br />

Director Pharma & Lab<br />

Division at Hosokawa Alpine<br />

AG. Even fibrous products,<br />

which previously could only be<br />

crushed with great effort or<br />

hardly at all, can now be finely<br />

milled with the AMB.<br />

With the AMB spiral jet mill,<br />

the company is now presenting<br />

its customers with a valuable<br />

addition alongside its AS spiral<br />

jet mill and the AFG fluidized<br />

bed opposed jet mill. In<br />

Source: Hosokawa Alpine<br />

contrast to traditional spiral jet<br />

mills, its large, central inlet<br />

allows more coarsely ground<br />

products to be processed directly.<br />

Up to now, this required<br />

pre-crushing. While the AFG is<br />

an ideal solution for a steep<br />

particle size distribution, the<br />

AMB offers a compact solution<br />

with lower investment costs<br />

and a simple process. scj<br />

Hosokawa Alpine<br />

Hall 4.1, Stand F37<br />

operation under diverse conditions.<br />

These include condenser<br />

types suitable for molecular<br />

distillation and/or evaporation/<br />

concentration. The turnkey<br />

skids also are provided with<br />

wiper drive, feed/degasser<br />

flask, extra receivers, cold trap,<br />

trap chiller, vacuum pump, vacuum<br />

gauge, heating/chilling<br />

circulators, and a control panel<br />

with a single-point power<br />

connection.<br />

The systems are offered with a<br />

standard glass body, with the<br />

option of 316L stainless steel.<br />

Moreover, body heating can be<br />

achieved via electric bands or<br />

hot oil, with accessibility for<br />

cleaning and system reconfiguration.<br />

With a wide range of applications<br />

spanning pharmaceuticals,<br />

biomaterials, edible<br />

and essential oils,<br />

foods, flavors, vitamins, cosmetics,<br />

liquid silicone<br />

polymers, and beyond,<br />

Pope’s wiped-film still systems<br />

offer unparalleled versatility<br />

and reliability. The<br />

WFC series systems accommodate<br />

a range of capacities<br />

from 0.1 to 20 kg/hr scj<br />

Pope Scientific<br />

Hall 6.1, Stand C78<br />

ENHANCE YOUR<br />

CHEMICAL PRODUCTION<br />

LOWER COSTS, BETTER QUALITY,<br />

HIGHER THROUGHPUT<br />

Upgrade your chemical production with ANDRITZ’s<br />

dewatering and drying solutions. From separation to<br />

purification or recycling, we cater to diverse industries<br />

including petrochemicals, polymers, agrochemicals,<br />

fertilizers, pharmaceuticals, soda ash, and technical salts.<br />

Our range covers centrifuges, belt and filter presses, disc<br />

and drum filters as well as drying/cooling systems. One<br />

solution that particularly stands out is the ANDRITZ pusher<br />

centrifuge ecoOne, designed to reduce operating costs and<br />

the carbon footprint. Its motor design guarantees maximum<br />

electrical efficiency and reduces power consumption by up<br />

to 20%. With our latest automation technology – the Metris<br />

addIQ control system – you can also reap the benefits of<br />

digitalization: increased product quality, improved plant<br />

efficiency, and uninterrupted operations.<br />

VISIT US<br />

AT <strong>ACHEMA</strong><br />

FRANKFURT, GERMANY<br />

HALL 5.0, BOOTH B4<br />

JUNE 10-14, 2024<br />

ANDRITZ AG ⁄ Stattegger Strasse 18 ⁄ 8045 Graz ⁄ Austria ⁄ separation@andritz.com


24<br />

<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Mechanical/Thermal Processing<br />

Maßnahmen bei abrasiven Schüttgütern<br />

Pulvermischer mit Verschleißschutz<br />

Aluminiumoxid-Beschichtung auf dem Rührwerk<br />

Je abrasiver die Schüttgüter in einem Mischer<br />

sind, umso mehr ist das Innenleben Verschleiß<br />

ausgesetzt. Deshalb müssen konstruktiv Gegenmaßnahmen<br />

ergriffen werden.<br />

Bild: Amixon<br />

Grundsätzlich nimmt der Verschleiß<br />

zu, wenn das Mischgut<br />

hohe Schüttdichten aufweist<br />

oder die Mischgüter schlecht<br />

fließen. Dann muss das Mischwerkzeug<br />

erhöhte Antriebsdrehmomente<br />

aufbringen, weil<br />

sie beispielweise besonders<br />

fein sind oder weil sie möglicherweise<br />

mit einer Flüssigkeit<br />

benetzt sind. Auch schnell rotierende<br />

Mischwerkzeuge, lange<br />

Mischvorgänge oder große<br />

Chargen im Mischer bedingen<br />

erhöhten Verschleiß.<br />

Amixon-Mischer liefern in der<br />

Praxis sehr hohe Mischgüten.<br />

Die Hauptmischwerkzeuge der<br />

Maschinen arbeiten mit geringen<br />

Umfangsgeschwindigkeiten.<br />

Manchmal liegt diese sogar<br />

unter einem Meter pro Sekunde.<br />

Dann sind auch die Relativgeschwindigkeiten<br />

zwischen<br />

Mischwerkzeug und<br />

Mischgut besonders gering.<br />

Das vermeidet Verschleiß und<br />

spart Energie. Die Mischer arbeiten<br />

besonders effizient und<br />

erlauben kurze Mischzeiten.<br />

Die Mischwerkzeuge sind glatt<br />

und haben eine einfache Formgebung.<br />

Insofern können verschiedenste<br />

Schleißschutz-Panzerungen<br />

einfach appliziert<br />

werden. Diese können in der<br />

Regel vom Wartungsteam am<br />

Mischer selbst durchgeführt<br />

werden. Große Inspektionstüren<br />

begünstigen die Instandsetzungsarbeiten,<br />

ohne dass<br />

Mischwerkzeuge demontiert<br />

werden müssen.<br />

Die Hauptmischwerkzeuge der<br />

Amixon-Mischer sind nur oben<br />

angetrieben und gelagert. Die<br />

Wellenabdichtung befindet<br />

sich somit oberhalb des Mischgutes,<br />

ist wenig belastet und<br />

dauerhaft gasdicht.<br />

Sechs Tipps gegen Verschleiß<br />

Die Erfahrung zeigt, dass sechs<br />

verschiedene Lösungen guten<br />

Verschleißschutz sicherstellen.<br />

Die Bauteile, die dem Verschleiß<br />

unterworfen sind, können<br />

wahlweise wie folgt geschützt<br />

werden:<br />

1. Der Mischer/Reaktor besteht<br />

aus einem besonders verschleißfesten<br />

Grundwerkstoff.<br />

2. Die dem Verschleiß unterworfenen<br />

Bauteile werden<br />

durch Hartlegierungs-Auftragsschweißen<br />

gepanzert. Im<br />

Schweißgut sind ultraharte<br />

Wolfram- oder Chromkarbide<br />

eingelagert.<br />

3. Auswechselbare Schleißschutzelemente<br />

werden im Mischer/Reaktor<br />

verschraubt. Es<br />

handelt sich um hochfeste Keramikwerkstoffe,<br />

die nicht<br />

schweißbar sind.<br />

4. Die Mischwerkzeuge werden<br />

hart gepanzert. Eine Aluminiumoxidkeramik<br />

wird in Form<br />

des Plasmaspritzverfahrens<br />

oder in Form des Hochtemperaturflammspritzens<br />

appliziert.<br />

5. Das Mischwerkzeug und<br />

wahlweise auch der Mischraum<br />

werden mit Widia-Hartmetallplättchen<br />

bestückt .<br />

6. Das Mischwerkzeug und<br />

wahlweise auch der Mischraum<br />

werden mit Hochleistungskeramik-Plättchen<br />

beklebt.<br />

Wenn Mischgüter wie Batteriemassen<br />

während des Mischens<br />

nicht mit metallischem Abrieb<br />

kontaminiert werden dürfen,<br />

sollten Mischraum und Mischwerkzeuge<br />

mit einer geeigneten<br />

Oxidkeramik beschichtet<br />

werden. Das funktioniert in der<br />

Praxis sehr gut. Im Amixon-<br />

Technikum stehen 400-Liter-<br />

Mischer für Tests bereit. Sämtliche<br />

produktberührten Teile<br />

sind mit einer Hochleistungsoxidkeramik<br />

beschichtet. Metallischer<br />

Abrieb ist während<br />

des Mischens/Reagierens/<br />

Trocknens ausgeschlossen.<br />

Testen im Technikum<br />

Ein keramisch beschichteter<br />

Mischtrockner-Synthesereaktor<br />

ist im Technikum aufgebaut<br />

und steht für Produktentwicklungen<br />

und Pilotierungen zur<br />

Verfügung. Der Testapparat hat<br />

ein nutzbares Volumen von<br />

100 l. Der Apparat ist vollständig<br />

keramisch beschichtet. Insofern<br />

ist jeglicher metallischer<br />

Kontakt mit dem Mischgut unterbunden.<br />

Die Besonderheit<br />

liegt aber in den Konstruktionsdetails.<br />

Im Mischapparat kann<br />

der Druck von 6 bar (Druck) bis<br />

10 mbar (Vakuum) variieren.<br />

Der Mischraum kann bis zu<br />

350 °C beheizt werden. Die<br />

Testapparat ist trotz hoher<br />

Temperaturen (bis 350°C) gasdicht,<br />

sowohl bei Vakuum als<br />

auch bei Überdruck. br<br />

Amixon<br />

Halle 6.0, Stand C50<br />

Filtration<br />

A Range of Filter Products<br />

Filter bags from Eaton<br />

Source: Eaton<br />

Benefits of carrying out<br />

reactive extrusion.<br />

Rapid mixing of reactants<br />

Targeted and precise temperature control<br />

Unique: The modular design of the<br />

ENTEX Planetary Roller Extruder<br />

High-performance devolatilisation /<br />

degassing<br />

HIGH<br />

THROUGHPUT<br />

IMPROVED<br />

PRODUCT QUALITY<br />

SIMPLIFIED<br />

PROCESS CHANGES<br />

A SECURE<br />

INVESTMENT<br />

Halle 4.0 | Stand B43<br />

Reactive extrusion<br />

processes with the<br />

Planetary Roller<br />

Extruder.<br />

The filtration division of Eaton<br />

Technologies is exhibiting numerous<br />

new filtration products,<br />

including the new Sentinel<br />

Maxpo and Duragaf MaxpoXL<br />

specialty filter bag ranges, the<br />

new simplex and duplex pipeline<br />

basket strainers, the new<br />

Becon Carbon ACF03 activatedcarbon<br />

depth filter sheets and<br />

the new printing set for the<br />

CCS-5 contamination-control<br />

system.<br />

The new Becon Carbon ACF 03<br />

grade is available in flat sheet,<br />

stacked disc cartridge and disposable<br />

capsule designs, which<br />

were developed for the growing<br />

demand for user-friendly<br />

activated carbon sheets tested<br />

for endotoxins for pharmaceutical,<br />

biopharmaceutical<br />

and fine chemical applications.<br />

The activated carbon depthfilter<br />

sheets can be used in<br />

Beco Integra Plate enclosed<br />

plate-and-frame filters, for<br />

which the company is launching<br />

a new cleaning solution. In<br />

addition to the extensive range<br />

of new products, Eaton will also<br />

be showcasing proven filtration<br />

classics from the automatic<br />

self-cleaning filters, bag, cartridge<br />

and stacked disc cartridge<br />

filtration product lines,<br />

as well as hydraulic and lubrication<br />

oil filters.<br />

scj<br />

Eaton Technologies<br />

Hall 5.0, Stand C15


<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Mechanical/Thermal Processing 25<br />

Eirich zeigt auf der <strong>ACHEMA</strong> u. a. Lösungen für den Laborbereich<br />

Effiziente Mischtechnik<br />

Kontaminationssensible Anwendungen im Fokus<br />

Auf der kommenden <strong>ACHEMA</strong><br />

beweist Eirich, dass Tradition<br />

und Innovation ein unschlagbares<br />

Duo sind. Ob es um die<br />

Digitalisierung von Produktionsprozessen<br />

oder das intelligente<br />

Vernetzen von Anlagen<br />

geht, neue Technologien helfen<br />

dabei, die Effizienz zu steigern<br />

und die Industrie für die Zukunft<br />

zu rüsten. „Wir freuen<br />

uns sehr, dass die <strong>ACHEMA</strong><br />

wieder ansteht. In diesem Jahr<br />

profitieren die Messebesucher<br />

vor allem von unserem umfangreichen<br />

Portfolio sowie<br />

den vielfältigen Anwendungsmöglichkeiten<br />

unserer Produkte<br />

und Lösungen“, so Jan Malik,<br />

Salesmanager bei Eirich.<br />

Eirich erleichtert den Einstieg<br />

in die Digitalisierung und bietet<br />

Lösungen für Anlagen mit<br />

ganzheitlichem Steuerungskonzept,<br />

Datenanalyse im laufenden<br />

Betrieb sowie einen sicheren<br />

Umgang mit gewonnenen<br />

Daten. Smarte Lösungen,<br />

u. a. basierend auf KI und z. B.<br />

optischer Inline-Produktanaly-<br />

Bild: Eirich<br />

se, ermöglichen autonome<br />

Analyse und intelligente Steuerung<br />

einer Anlage.<br />

Die großen Herausforderungen<br />

des 21. Jahrhunderts, wie Umweltschutz<br />

und Ressourcenschonung,<br />

sind zudem Fokusthemen<br />

bei Eirich. So betrachtet<br />

das Traditionsunternehmen<br />

den Energie- und Technologiewandel<br />

als Chance und bietet<br />

unterschiedliche Lösungsansätze<br />

auf dem Weg in eine klimaneutrale<br />

Zukunft. Die Mischtechnologie<br />

gilt als führend,<br />

Solids Casting<br />

Process Solutions for Solidification<br />

IPCO KD1668 casting machine<br />

Source: IPCO<br />

The process equipment company<br />

IPCO will have a demonstration<br />

model of its flagship<br />

chemical solidification system,<br />

known as Rotoform, on display<br />

at <strong>ACHEMA</strong>. Rotoform has<br />

more than 2,500 lines installed<br />

worldwide. Solutions are available<br />

for sulfur, hot melts, resins,<br />

waxes, fat chemicals, bitumen,<br />

tar pitch and many<br />

others, the company says.<br />

Rotoform systems are available<br />

for applications such as abrasive<br />

and sedimenting materials<br />

(for example, catalysts and suspensions);<br />

melts requiring a<br />

high feed temperature (such as<br />

bitumen and plastic resins);<br />

subcooling melts (for example,<br />

antioxidants for the tire industry);<br />

and pharmaceuticals<br />

requiring GMP compliance.<br />

Ipco has developed a continuous<br />

film casting system incorporating<br />

an innovative Venturi<br />

drying module for the production<br />

of very thin films to fine<br />

tolerances. A slot die applies<br />

the liquid product directly onto<br />

a polished stainless-steel belt,<br />

which then passes through<br />

controlled drying segments<br />

where the solvent in the liquid<br />

is evaporated.<br />

In addition to dry film casting<br />

to 10 to 300 μm, the process<br />

can also be used to produce<br />

microporous membranes. Applications<br />

include the production<br />

of separator membranes<br />

and ceramic tapes used in Liion<br />

batteries, fuel cells and<br />

solid-state batteries.<br />

Ipco is a leading supplier of<br />

high-productivity systems for<br />

chemical processing, with applications<br />

ranging from chemical<br />

pastillation and film casting<br />

to extrusion and cooling equipment.<br />

The company also<br />

supplies press and scattering<br />

solutions for the production of<br />

composite materials. scj<br />

IPCO<br />

Hall 4.0, Stand 24<br />

wenn es um Effizienz und Energiesparsamkeit<br />

geht und das<br />

Entwicklungsteam arbeitet<br />

kontinuierlich an Optimierungen<br />

für Produkte und Prozesse.<br />

Europa wird als Batteriestandort<br />

immer wichtiger. Im Wettbewerb<br />

mit Asien ist es entscheidend,<br />

eigene Lösungen<br />

und Technologien zu stärken<br />

und Abhängigkeiten zu verringern.<br />

Die notwendige Reduzierung<br />

des CO 2 -Fußabdrucks und<br />

hohe Energiekosten erfordern<br />

maximale Effizienz in der heimischen<br />

Zellenproduktion.<br />

Eirich zeigt in diesem Bereich<br />

neue Technologien für die opti-<br />

VISIT US!<br />

<strong>ACHEMA</strong> HALL 6.1<br />

BOOTH C78<br />

WWW.POPEINC.COM<br />

mierte Produktion von nassen<br />

bis trockenen Elektrodenmischungen.<br />

Mit dem CleanLine C5 zeigt<br />

Eirich eine Maschine für hygienische<br />

und kontaminationssensible<br />

Bereiche, die u. a. die hohen<br />

Anforderungen von Laboren<br />

im Food- und Chemiebereich<br />

erfüllt. Der Mischer<br />

macht es möglich, mehrere<br />

Verfahrensschritte aufeinanderfolgend<br />

und überlappend<br />

auszuführen. Er gilt als Prozess-<br />

Multitalent für Produktentwicklung<br />

und Kleinproduktion. br<br />

Eirich<br />

Halle 5.0, Stand C86<br />

Pope’s Benchtop<br />

Nustche Filter-Dryer is<br />

an All-In-One Solution<br />

Ernst Büchner Never<br />

Had It So Good!<br />

The logical leap forward from laboratory Büchner<br />

funnels for high purity chemicals & pharmaceutical<br />

intermediates. Nutsches are also available in<br />

Pilot Plant, & Production Scale.


26<br />

<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Mechanical/Thermal Processing<br />

Traditionally, many polymerisation<br />

reactions in polymer<br />

production are carried out<br />

batchwise, for example in solution,<br />

emulsion or in a melt.<br />

This procedure reaches its limits<br />

if, for example, the reaction<br />

is very exothermic or the<br />

viscosity increases considerably<br />

during the course of the<br />

reaction. Innovative technologies<br />

are then required. This is<br />

where the planetary roller reactor<br />

(PRR) based on the<br />

planetary roller system offers a<br />

solution.<br />

The PRR is a multi-modular extrusion<br />

system characterized<br />

New Methods in Polymer Production<br />

Planetary Roller Reactor Replaces Reaction Vessel<br />

by targeted mechanical adaptability<br />

and precise thermal process<br />

control. In conjunction<br />

with the special mechanical<br />

working principle of this machine<br />

type, this enables the<br />

realization of sophisticated<br />

mixing, degassing and reactive<br />

extrusion processes, which are<br />

used in the manufacture of a<br />

wide spectrum of products and<br />

often form the basis for new<br />

material innovations.<br />

The PRR offers process engineering<br />

advantages for the preparation<br />

and further chemical<br />

conversion of raw polymerisate.<br />

With the help of the pro-<br />

Source: Entex<br />

Example section through a PRR<br />

process section with feed cylinder<br />

and two roller cylinders<br />

HYDROGENATION UNIT<br />

FOR PHARMACEUTICALS<br />

• „Plug & Produce“ Plant Concept<br />

• Compact Modularity<br />

• Customizable Configuration<br />

• Proven & Affordable Technology<br />

Adaptable, flexible<br />

and efficient!<br />

Hall 6.0 / Stand C19<br />

www.ekato.com<br />

cess-orientated, adaptable process<br />

technology, a wide range<br />

of possibilities can be presented<br />

to modify the properties<br />

of materials through chemical<br />

reactions. In many cases, these<br />

can be realized in a continuous<br />

production process and therefore<br />

cost-efficiently and with a<br />

stable process quality.<br />

Advantages of the PRR<br />

The PRR can mix, homogenize,<br />

degas and gently remove volatile<br />

components even from<br />

highly viscous extrudates. This<br />

system can serve as a continuous<br />

reactor for chemical reactions,<br />

particularly in the area of<br />

highly viscous thermoplastic<br />

melts. The PRR offers various<br />

advantages not only compared<br />

to traditional batch reaction<br />

control, but also compared to<br />

other processing methods.<br />

These advantages include:<br />

• High and widely scalable<br />

throughput from a few kilograms<br />

to more than ten tons<br />

per hour, depending on the<br />

design size<br />

• Greater process safety due to<br />

relatively low total amount of<br />

reactive components in the<br />

process<br />

• High and reproducible product<br />

quality thanks to precisely<br />

controllable reaction<br />

conditions, e.g. precise temperature<br />

and pressure profiles<br />

• Less emissions thanks to very<br />

efficient degassing of gases<br />

and vapours as well as volatile<br />

degradation products<br />

• Compared to stirred vessel<br />

reactors or conventional processing<br />

aggregates, lower<br />

specific energy requirement<br />

for temperature control and<br />

drive<br />

Greatest possible flexibility<br />

Another advantage, especially<br />

in comparison to conventional<br />

single-screw or twin-screw extruders,<br />

is that the PRR can still<br />

be operated without any problems<br />

even when it is only filled<br />

to around 10 %. This gives the<br />

operator the greatest possible<br />

flexibility when adjusting capacity.<br />

For the modification of different<br />

substances, i.e. chemical<br />

conversion, the extruder can be<br />

continuously supplied with<br />

recipe-related amounts of various<br />

solids and liquids in different<br />

process and temperature<br />

control zones. The residence<br />

time in the individual process<br />

zones of the process section<br />

can be controlled mechanically.<br />

This allows that even higher<br />

Example of a<br />

modular PRR<br />

process section<br />

with different<br />

process zones<br />

viscosity materials can be<br />

added into the ongoing process<br />

with good mixing quality.<br />

It is also possible to react<br />

chemicals under pressure or to<br />

induce, control and interrupt<br />

reactions in individual process<br />

zones in a planned manner. A<br />

chemical reaction can also extend<br />

over several process<br />

zones and run through different<br />

pressure and temperature<br />

conditions, which specifically<br />

influence the course of the<br />

reaction.<br />

The modular design of the PRR<br />

modular system allows chemical<br />

processes to be specifically<br />

customised. The mechanically<br />

controllable process zones and<br />

individual temperature control<br />

zones enable targeted and efficient<br />

control in the individual<br />

phases of reaction processes,<br />

allowing certain sequences of<br />

physical and chemical process<br />

steps to run one after the other<br />

in a continuous process. br<br />

Entex Rust & Mitschke<br />

Halle 4.0, Stand B43<br />

Source: Entex


<strong>ACHEMA</strong> <strong>DAILY</strong> | JUNE 10.-14., 2024<br />

EUROPEAN CUP 2024<br />

Match Schedule<br />

Dortmund<br />

Signal Iduna Park<br />

Gelsenkirchen<br />

Veltins Arena<br />

Hamburg<br />

Volkspark-Stadion<br />

Berlin<br />

Olympia-Stadion<br />

Düsseldorf<br />

Merkur Spielarena<br />

Cologne<br />

Rheinenergie-Stadion<br />

Leipzig<br />

Red Bull Arena<br />

Frankfurt/Main<br />

Deutsche Bank Park<br />

Stuttgart<br />

MHPArena<br />

Munich<br />

Allianz Arena<br />

Group A<br />

Group B<br />

Group C<br />

Group D<br />

Group E<br />

Group F<br />

Deutschland (GER)<br />

Spanien (ESP)<br />

Slowenien (SVN)<br />

Polen (POL)<br />

Belgien (BEL)<br />

Türkei (TUR)<br />

Schottland (SCO)<br />

Kroatien (CRO)<br />

Dänemark (DEN)<br />

Niederlande (NED)<br />

Slowakei (SVK)<br />

Georgien (GEO)<br />

Ungarn (HUN)<br />

Italien (ITA)<br />

Serbien (SRB)<br />

Österreich (AUT)<br />

Rumänien (ROU)<br />

Portugal (POR)<br />

Schweiz (SUI)<br />

Albanien (ALB)<br />

England (ENG)<br />

Frankreich (FRA)<br />

Ukraine (UKR)<br />

Tschechien (CZE)


<strong>ACHEMA</strong> <strong>DAILY</strong> | J<br />

EUROPEAN CUP 202<br />

THE NEW<br />

PROFOX-X<br />

ACTUATORS<br />

The Premier Digitalization Event: Driving Transformation Through Innovation<br />

connectedplantconference.com<br />

profox.auma.com<br />

Hall 8.0 Stand C23<br />

A<br />

B<br />

C<br />

D<br />

1.<br />

1.<br />

1.<br />

1.<br />

2.<br />

2.<br />

2.<br />

2.<br />

3.<br />

3.<br />

3.<br />

3.<br />

4.<br />

4.<br />

4.<br />

4.<br />

GER ■ : ■ SCO<br />

ESP ■ : ■ CRO<br />

SVN ■ : ■ DEN<br />

PO<br />

06-14-2024 – 21.00<br />

Munich<br />

06-15-2024 – 18.00<br />

Berlin<br />

06-16-2024 – 18.00<br />

Stuttgart<br />

HUN ■ : ■ SUI<br />

ITA ■ : ■ ALB<br />

SRB ■ : ■ ENG<br />

A<br />

06-15-2024 – 15.00<br />

Cologne<br />

06-15-2024 – 21.00<br />

Dortmund<br />

06-16-2024 – 21.00<br />

Gelsenkirchen<br />

GER ■ : ■ HUN<br />

CRO ■ : ■ ALB<br />

SVN ■ : ■ SRB<br />

P<br />

06-19-2024 – 18.00<br />

Stuttgart<br />

06-19-2024 – 15.00<br />

Hamburg<br />

06-20-2024 – 15.00<br />

Munich<br />

SCO ■ : ■ SUI<br />

ESP ■ : ■ ITA<br />

DEN ■ : ■ ENG<br />

N<br />

06-19-2024 – 21.00<br />

Cologne<br />

06-20-2024 – 21.00<br />

Gelsenkirchen<br />

06-20-2024 – 18.00<br />

Frankfurt<br />

SUI ■ : ■ GER<br />

CRO ■ : ■ ITA<br />

ENG ■ : ■ SVN<br />

N<br />

06-23-2024 – 21.00<br />

Frankfurt<br />

06-24-2024 – 21.00<br />

Leipzig<br />

06-25-2024 – 21.00<br />

Cologne<br />

SCO ■ : ■ HUN<br />

ALB ■ : ■ ESP<br />

DEN ■ : ■ SRB<br />

FR<br />

06-23-2024 – 21.00<br />

Stuttgart<br />

06-24-2024 – 21.00<br />

Düsseldorf<br />

06-25-2024 – 21.00<br />

Munich<br />

Round of 16 Düsseldorf<br />

07-01-2024 – 18.00 (ROS5)<br />

Round of 16 Frankfurt<br />

07-01-2024 – 21.00 (ROS6)<br />

Round of 16 Cologne<br />

06-30-2024 – 21.00 (ROS3)<br />

Round of 16 Dortmund<br />

06-29-2024 – 21.00 (ROS1)<br />

Round of<br />

07-02-2024<br />

2D<br />

1F<br />

1B<br />

1A<br />

1E<br />

2E<br />

3A/B/C<br />

3A/D/E/F<br />

2C<br />

3A/B/C/D<br />

Quarter-Final Hamburg<br />

07-05-2024 – 21.00 (QF2)<br />

Quarter-Final Stuttgart<br />

07-05-2024 – 18.00 (QF1)<br />

Quarter-F<br />

07-06-2024<br />

Winner ROS5<br />

Winner ROS3<br />

Winner ROS<br />

Winner ROS6<br />

Winner ROS1<br />

Winner ROS<br />

Semi-Final Munich<br />

07-09-2024 – 21.00 (SF1)<br />

Winner QF1<br />

Winner QF2<br />

Final Berlin<br />

07-14-2024 – 21.00<br />

Winner SF1<br />

Winner SF2


UNE 10.-14., 2024<br />

4 Match Schedule<br />

Industrie<br />

Your Service Provider for Lead<br />

Generation, Communication Solutions<br />

and Specialist Information<br />

Your Expert in B2B Direct Marketing<br />

Process solutions for a<br />

sustainable future<br />

160 years of experience<br />

Efficient compressor solutions for<br />

process gases, green gases and process air.<br />

Hall 8.0, Stand D38<br />

A<br />

E<br />

B<br />

F<br />

C<br />

A Publication of Brands &<br />

Partners of<br />

1.<br />

1.<br />

2.<br />

2.<br />

3.<br />

3.<br />

4.<br />

4.<br />

L ■ : ■ NED<br />

06-16-2024 – 15.00<br />

Hamburg<br />

UT ■ : ■ FRA<br />

06-17-2024 – 21.00<br />

Düsseldorf<br />

OL ■ : ■ AUT<br />

06-21-2024 – 18.00<br />

Berlin<br />

ED ■ : ■ FRA<br />

06-21-2024 – 21.00<br />

Leipzig<br />

ED ■ : ■ AUT<br />

06-25-2024 – 18.00<br />

Berlin<br />

A ■ : ■ POL<br />

06-25-2024 – 18.00<br />

Dortmund<br />

ROU ■ : ■ UKR<br />

06-17-2024 – 15.00<br />

Munich<br />

BEL ■ : ■ SVK<br />

06-17-2024 – 18.00<br />

Frankfurt<br />

SVK ■ : ■ UKR<br />

06-21-2024 – 15.00<br />

Düsseldorf<br />

BEL ■ : ■ ROU<br />

06-22-2024 – 21.00<br />

Cologne<br />

SVK ■ : ■ ROU<br />

06-26-2024 – 18.00<br />

Frankfurt<br />

UKR ■ : ■ BEL<br />

06-26-2024 – 18.00<br />

Munich<br />

TUR ■ : ■ GEO<br />

06-18-2024 – 18.00<br />

Dortmund<br />

POR ■ : ■ CZE<br />

06-14-2024 – 21.00<br />

Leipzig<br />

GEO ■ : ■ CZE<br />

06-22-2024 – 15.00<br />

Hamburg<br />

TUR ■ : ■ POR<br />

06-22-2024 – 18.00<br />

Dortmund<br />

CZE ■ : ■ TUR<br />

06-26-2024 – 21.00<br />

Hamburg<br />

GEO ■ : ■ POR<br />

06-26-2024 – 21.00<br />

Gelsenkirchen<br />

16 Munich<br />

– 18.00 (ROS7)<br />

Round of 16 Leipzig<br />

07-02-2024 – 21.00 (ROS8)<br />

Round of 16 Gelsenkirchen<br />

06-30-2024 – 18.00 (ROS4)<br />

Round of 16 Berlin<br />

06-29-2024 – 18.00 (ROS2)<br />

1D<br />

1C<br />

2A<br />

2F<br />

3D/E/F<br />

2B<br />

inal Berlin<br />

– 21.00 (QF3)<br />

Quarter-Final Düsseldorf<br />

07-06-2024 – 18.00 (QF4)<br />

7<br />

Winner ROS4<br />

8<br />

Winner ROS2<br />

Semi-Final Dortmund<br />

07-10-2024 – 21.00 (SF2)<br />

Winner QF3<br />

Winner QF4


Source: Manuel Schönfeld – stock.adobe.com<br />

Frankfurt/Main Skyline<br />

View from the Main Tower<br />

The Main Tower observation<br />

deck is open to visitors until 9<br />

p.m. from Sunday to Thursday<br />

and until 11 p.m. on Fridays and<br />

Saturdays.<br />

Frankfurt Time Travel<br />

The new time travel attraction<br />

Timeride Frankfurt is located<br />

opposite St Paul’s Church. With<br />

virtual reality and multi-sensory<br />

presentations, you can discover<br />

the turbulent history of the city<br />

on the River Main in a completely<br />

new way. Thanks to virtual<br />

reality and detailed backdrops,<br />

you become a contemporary<br />

witness yourself: for example,<br />

you can experience the beginning<br />

of electrification on a virtual<br />

visit to the legendary Electrotechnical<br />

Exhibition of 1891.<br />

Candlelight Spring<br />

The unique live music experience<br />

Candlelight transforms<br />

the most diverse locations in<br />

Frankfurt into breathtaking<br />

concert venues. At 14th of June<br />

2024 there will be music of<br />

Hans Zimmer at the Logenhaus<br />

zur Einigkeit. Get your tickets<br />

and experience the music of<br />

Hans Zimmer surrounded by a<br />

sea of flowers to celebrate<br />

spring!<br />

Alte Oper Frankfurt<br />

Behind the historic façade of<br />

the former Frankfurt Opera<br />

<strong>ACHEMA</strong> <strong>DAILY</strong> | JUNE 10.-14., 2024<br />

Things to do in Frankfurt<br />

What to see after <strong>ACHEMA</strong><br />

Summer in Frankfurt is more than an <strong>ACHEMA</strong> show. The Main metropolis<br />

offers a whole host of exciting entertainment, lovely places to be, and a lots<br />

of bars, restaurants and cafes. Here you can find some tips.<br />

House lies a lively concert and<br />

congress centre which, despite<br />

its versatility, has a clear artistic<br />

profile. On 13 June 2024, for<br />

example, the HR Symphony Orchestra<br />

will perform “Das Lied<br />

von der Erde” – a late work by<br />

Mahler that is half song cycle<br />

and half symphony.<br />

Zoo Frankfurt<br />

Frankfurt Zoo is a green oasis<br />

in the center of Main metropolis<br />

and home to more than<br />

5,000 animals from over 450<br />

species. Here you will find the<br />

proud animals of Africa next to<br />

lively seals and majestic lions<br />

in the neighborhood of cheeky<br />

dwarf goblins. In the Grzimekhaus,<br />

day turns into night and<br />

you can immerse yourself in<br />

the mysterious animal world of<br />

Madagascar. Snakes, crocodiles,<br />

colorful fish and frogs romp<br />

around in the exotarium, and in<br />

the Borgori forest you can<br />

meet great apes in a real jungle<br />

atmosphere.<br />

Palmengarten<br />

Over 150 years old and still a<br />

magnet for the public: The<br />

Palmengarten in the heart of<br />

the city Frankfurt. In the early<br />

years of the garden exotic<br />

plants – first and foremost its<br />

namesake, the palm trees – attracted<br />

visitors, today it is a variety<br />

of motifs: Enjoy the lush<br />

greenery, stroll among the flowering<br />

beds stroll around, relax<br />

and unwind. The Palmengarten<br />

also provides a diverse cultural<br />

and event program.<br />

Museum of Modern<br />

Electronic Music<br />

Right in the heart of Frankfurt,<br />

the „MOMEM – Museum of<br />

Modern Electronic Music“ opened<br />

its doors. A revolutionary<br />

new museum and exhibition<br />

concept allows visitors to immerse<br />

themselves fully in the<br />

history and development of<br />

electronic music. The new museum’s<br />

initiators propose to<br />

show the development of electronic<br />

music in all its facets and<br />

influences in a way suited to visitors<br />

of all ages.<br />

Museumsufer<br />

If there is some time left,<br />

Frankfurt’s Museumsufer is a<br />

must. It’s a wonderful place to<br />

stroll along the banks of the<br />

Main and the museums are lined<br />

up with their exhibitions:<br />

• From medieval times to the<br />

present: the Städel Museum’s<br />

permanent exhibition takes<br />

you on a journey through<br />

more than 700 years of art.<br />

On more than 15,000 m 2 of<br />

exhibition space you can take<br />

inspiration from paintings<br />

and sculptures, photographs,<br />

drawings and prints.<br />

Tips<br />

Eating & Drinking in Frankfurt<br />

• Frankfurter Äpfelwein<br />

Botschaft, Eschborner<br />

Landstr. 154, Tel. 069<br />

74305677<br />

• Ban Thai Restaurant, Leipziger<br />

Straße 26, Tel. 069<br />

772675, very good Thai restaurant<br />

in the Bockenheim<br />

district, 1.5 km from the trade<br />

fair center<br />

• Vai Vai, Grüneburgweg 16,<br />

Tel. 069 90559305, Italian<br />

restaurant in urban industrial<br />

design.<br />

• Trattoria Amici, Bettinastr.<br />

17–19, Italian Dolce Vita in<br />

the Westend near the trade<br />

fair center.<br />

• Restaurant Edelweiss,<br />

Schweizer Str. a few hours’<br />

holiday in Austria in the<br />

middle of Frankfurt-Sachsenhausen.<br />

• Margarete, Braubachstr.<br />

18–22, Tel. 069 13066501,<br />

Perfect address for a special<br />

evening in Frankfurt’s old<br />

town.<br />

• Die Werkskantine, Orber<br />

Str. 4a, modern Frankfurt<br />

cuisine in the classic car<br />

district. An urban café-restaurant<br />

with a view of two<br />

classic car workshops.<br />

• Atschel, Wallstr. 7, one of<br />

the oldest and most popular<br />

apple wine taverns in<br />

Sachsenhausen with typical<br />

Hessian specialties.<br />

• Zum Eichkatzerl, Dreieichstr.<br />

29, cosy Frankfurt<br />

cider and food restaurant<br />

in Alt-Sachsenhausen.<br />

• Thai & Turf, Mörfelder<br />

Landstraße 235, Tel. 069<br />

20327525, Thai culinary art<br />

is combined with North<br />

• Everything is film at the<br />

Deutsches Filminstitut &<br />

Filmmuseum Frankfurt. On<br />

two floors and around 800<br />

square metres, the permanent<br />

exhibition presents exciting<br />

exhibits, operable models<br />

of historical equipment<br />

and interactive stations. Large<br />

film projections invite you<br />

to explore the moving image<br />

and experience the fascination<br />

of film as a medium.<br />

Senckenberg Museum<br />

The permanent exhibition in<br />

this large natural history museum<br />

is already impressive.<br />

New additions are the themed<br />

rooms “Nature + Medicine”<br />

and “Coral Reef“. Visitors can<br />

also experience the special exhibition<br />

“Forests – From the<br />

Romantic to the Future”. The<br />

forest as a home to biodiversity;<br />

a romantic utopia for mankind;<br />

an object and subject of<br />

the arts and natural science:<br />

all this is on display in the<br />

exhibition.<br />

dh<br />

American surf and turf tradition<br />

in this quaint restaurant<br />

in Sachsenhausen.<br />

• Alex Skyline Plaza, Europa-<br />

Allee 6, Bar on the roof of<br />

the Skyline Plaza shopping<br />

center directly by the trade<br />

fair. Spectacular view of the<br />

Frankfurt skyline.<br />

• Wacker’s Kaffee Geschäft,<br />

Kornmarkt 9.<br />

• Logenhaus, Finkenhofstr.<br />

17, elegant nostalgia bar in<br />

late classicist building with<br />

cocktails.<br />

• O’Reilly’s Irish Pub, Am<br />

Hauptbahnhof 4, Pub at<br />

the main station with big<br />

screens for watching football<br />

as well as karaoke.<br />

• 22nd Lounge & Bar, Neue<br />

Mainzer Straße 66–68, exclusive<br />

club atmosphere in<br />

the Innside Hotel


Pumps/Valves/<br />

Fittings<br />

Page 31–36<br />

<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

BONOMI GROUP<br />

PERFORMANCE AND QUALITY<br />

MADE IN ITALY<br />

31<br />

Hall 8.0 H37<br />

Smart Control Valves and Positioners<br />

This Low-Flow Valve is Very Versatile<br />

Source: Schubert & Salzer<br />

Equipped with the<br />

top-mounted positioner<br />

type 8049,<br />

this valve sets new<br />

benchmarks in<br />

terms of precision<br />

and intelligent<br />

networking<br />

Low-flow valves or needle<br />

valves are used wherever minimal<br />

flowrates or high pressures<br />

have to be controlled with particular<br />

precision or securely<br />

shut off. The Type 7042 lowflow<br />

valve offers minimal Kv<br />

values of 0.0027 to 1.7 and a<br />

nominal pressure of PN320. In<br />

combination with this company’s<br />

optionally integrated<br />

Type 8049 positioner, the lowflow<br />

valve further expands its<br />

potential. In addition to an explosion-protected<br />

and FM version,<br />

the Type 7042 can also be<br />

equipped with an IO-Link connection<br />

or Industrial Internet of<br />

Things (IIoT) module, enabling<br />

it to supply extensive status<br />

data to facilitate predictive<br />

maintenance, error analysis<br />

and commissioning. The continuous<br />

monitoring of the<br />

status data allows even the<br />

slightest irregularities in the<br />

control behavior to be detected.<br />

With IO-link, a single<br />

cable with an M12 plug bundles<br />

the positioning signal, position<br />

feedback, data transmission<br />

and even the power supply. A<br />

further advantage of the Type<br />

7042 is the top-mounted installation<br />

of the integrated positioner.<br />

This design enables the<br />

fast and uncomplicated replacement<br />

of the control unit<br />

and is thus particularly maintenance-friendly.<br />

The new positioner<br />

is automatically configured<br />

with the parameters of<br />

the predecessor via IO-Link. It<br />

is immediately ready to operate<br />

following a brief self-calibration<br />

routine.<br />

The Type 7042 low-flow valve<br />

has a valve body made of stainless<br />

steel, hardened valve<br />

spindles and a replaceable seat<br />

seal made of hardened stainless<br />

steel or carbide to improve<br />

reliability and service life, even<br />

in high-pressure applications.<br />

Thanks to a special high-pressure<br />

packing, high leak-tightness<br />

is achieved even with a<br />

high switching frequency – including<br />

in hydrogen applications.<br />

The precision of the<br />

design and control accuracy<br />

enable the Type 7042 valve, in<br />

conjunction with the Type<br />

8049 valve positioner, to be installed<br />

in an extensive range of<br />

industrial manufacturing<br />

applications.<br />

mpb<br />

Schubert & Salzer Control<br />

Systems<br />

Hall 11.1, Stand E45<br />

Exzenterschneckenpumpen<br />

Drehzahlproportionale<br />

Dosierungsfähigkeit<br />

Exzenterschneckenpumpen der Visco-Serie<br />

Beinlich Pumpen wird ein umfangreiches<br />

Portfolio an Pumpenlösungen<br />

vorstellen. Am<br />

Messestand können sich Besuchende<br />

über die hochpräzisen<br />

Dosier- und Förderpumpen des<br />

Herstellers informieren. Ein besonderes<br />

Highlight sind die<br />

Pumpen der Visco-Serie, die<br />

aufgrund ihrer drehzahlproportionalen<br />

und kontinuierlichen<br />

Dosierungsfähigkeit eingesetzt<br />

werden. Diese Exzenterschneckenpumpen<br />

arbeiten nach<br />

dem volumetrischen Prinzip einer<br />

endlosen Kolbenentleerung,<br />

was eine sehr präzise Dosierung<br />

ermöglicht. Sie eignen<br />

sich besonders für scherempfindliche<br />

Medien mit Füllstoffen,<br />

da sie einen scherarmen<br />

Transport bieten und dank ihrer<br />

pulsationsfreien Technologie in<br />

jeder Anwendung optimale Ergebnisse<br />

liefern. Darüber hinaus<br />

stellt Beinlich seine FDAkonformen<br />

Produkte vor. Dazu<br />

gehören die Außenzahnradpumpe<br />

Cannapump und die Exzenterschneckenpumpe<br />

Viscopharma,<br />

die speziell für die hohen<br />

Anforderungen der Lebensmittel-<br />

und Pharmaindustrie<br />

entwickelt wurden. Die Pumpen<br />

erfüllen strenge Qualitäts- und<br />

Sicherheitsstandards und bieten<br />

maßgeschneiderte Lösungen<br />

für diese Branchen. bec<br />

Beinlich Pumpen<br />

Halle 8.0, Stand G35<br />

Bild: Beinlich Pumpen<br />

YOUR WAY<br />

Engineering excellence since 1917 /<br />

From -196 to 620 o C, -1 to 630 bar, DN 15 to 1200 /<br />

Let’s talk about CONTROL THE FLOW /<br />

TO US:


32<br />

<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Pumps/Valves/Fittings<br />

Drive Solutions For the Process Industries<br />

These Robust Gear Units can Handle Heavy-Duty Projects<br />

These gear units can be equipped with an adapter for mixing or agitation<br />

Source: Getriebebau NORD<br />

Whether in the chemical, pharmaceutical,<br />

biotechnology or<br />

food industries, companies<br />

that extract, transport or process<br />

raw materials require industry-specific<br />

and innovative<br />

drive solutions. This company’s<br />

Maxxdrive industrial gear units<br />

power heavy-duty applications,<br />

such as agitators, mixers and<br />

grinders in the production of<br />

foods, cosmetics and more. The<br />

parallel and right-angle gear<br />

units cover a speed ratio range<br />

from 5.54:1 to 400:1 – and with<br />

a first-stage gear unit, even up<br />

to 30,000:1. They feature high<br />

output torques from 15 to<br />

282 kNm for reliable operation<br />

even under extreme conditions.<br />

The units are outfitted<br />

with torsionally rigid, onepiece<br />

Unicase housing for a<br />

longer bearing life and efficient<br />

power transmission. They also<br />

have large low-friction roller<br />

bearings for extremely high<br />

radial and axial load capacities<br />

and a long service life. Furthermore,<br />

high-precision axis<br />

alignment guarantees quiet<br />

running. For mixer and agitator<br />

applications, the industrial<br />

gear units can also be<br />

equipped with a Safomi-IEC<br />

adapter. The adapter is available<br />

for parallel gear units and<br />

in sizes 7 to 11, for maximum<br />

output torques from 25 to<br />

75 kNm. The adapter is compact<br />

and simple in design and<br />

has an integrated oil-expansion<br />

volume. The oil tanks and<br />

hoses, as well as the radial<br />

shaft seal that is subject to<br />

leakage and wear between the<br />

gear unit and the IEC cylinder,<br />

are therefore not required.<br />

Furthermore, many connectivity<br />

options are available for the<br />

company‘s full range of drives<br />

and associated components to<br />

facilitate better monitoring and<br />

control. With the Nordcon APP<br />

for mobile maintenance and<br />

commissioning of its frequency<br />

inverters, NORD enables, via<br />

dashboard-based visualization,<br />

the diagnosis, analysis,<br />

parameterization and monitoring<br />

of drive systems via a mobile<br />

terminal device for service<br />

use. An oscilloscope function is<br />

also included for individually<br />

configurable drive analysis. The<br />

Nordac Access BT is a Bluetooth<br />

stick device that is used<br />

directly with the frequency inverter<br />

– this ensures convenient<br />

mobile access to the drive<br />

data while at the same time access<br />

control.<br />

mpb<br />

Getriebebau NORD<br />

Hall 8.0, Stand B52<br />

Twin-Screw Pumps<br />

Convey Lumpy, Abrasive Media<br />

The Chemspin series of twinscrew<br />

pumps was especially<br />

developed for industrial and<br />

chemical applications. The four<br />

sizes of Chemspin pumps cover<br />

a flow rate range from 30 L/h<br />

to 300 m³/h. The Chemspin<br />

double-flow design allows differential<br />

pressures of up to 50<br />

bars. For non-flowable products,<br />

self-feeding models with<br />

extended feed screws are suitable.<br />

Chemspin twin-screw<br />

pumps are said to be considerably<br />

more flexible than centrifugal,<br />

side-channel or other<br />

displacement pump types, and<br />

can therefore cover the applications<br />

of a whole range of<br />

side-channel pumps. These<br />

pumps can handle viscosities<br />

up to 1,000,000 mPAs and<br />

fluids with solids up to 45-mm<br />

in diameter. Abrasive or lumpy<br />

media can be conveyed and a<br />

suitable shaft seal can provide<br />

dry-run protection. mpb<br />

Jung Process Systems<br />

Hall 8.0, Stand F27<br />

Source: Jung Process Systems<br />

There are four different<br />

pump sizes available in the<br />

Chemspin series<br />

maag.com<br />

Explosion-Proof Pumps<br />

Diaphragm Gas Pumps<br />

Come and visit us<br />

in Frankfurt a.Main<br />

10.-14. 14 6. 2024<br />

HALL 8.0<br />

BOOTH K78<br />

NEW member of<br />

the MAAG Group:<br />

NEXT LEVEL<br />

SOLUTIONS<br />

Integrated Systems for Industrial and<br />

Chemical Applications<br />

MAAG Group is the partner for<br />

chemical applications industry<br />

worldwide. All our integrated<br />

solutions from Pump and Filtration<br />

systems to Pelletizing and Pulverizing<br />

systems and to Recycling<br />

systems have outstanding performance<br />

for demanding customer<br />

requirements.<br />

The N 680.1.2 Ex diaphragm<br />

gas pump is designed for a<br />

maximum flowrate of 220<br />

L/min, a maximum pressure of<br />

3 bars and a vacuum of 150<br />

mbars (absolute). These explosion-proof<br />

diaphragm gas<br />

pumps transfer or compress<br />

gases and vapors and generate<br />

vacuum without contaminating<br />

the media. They are available<br />

with options for application<br />

requirements related to size,<br />

motor, control, voltage, chemical<br />

resistance, safety, vibration,<br />

noise and temperature resistance.<br />

All pump types offer oilfree<br />

operation. Water-cooling<br />

connections are available for<br />

models with a stainless-steel<br />

pump head. The pumps boast<br />

high chemical resistance, high<br />

gas tightness and a flameproof<br />

motor with an intrinsically safe<br />

terminal box for easy installation.<br />

mpb<br />

KNF Neuberger GmbH<br />

Hall 11.1, Stand E85<br />

Source: KNF<br />

These pumps provide fluid transfer<br />

without any contamination


Movitec<br />

Mit Hochdruck zu<br />

grüner Energie<br />

Besuchen Sie uns auf der<br />

Halle 8, Stand H14<br />

Movitec treibt die<br />

Energiewende voran<br />

Unsere bewährte Hochdruck-Kreiselpumpe<br />

hebt die Produktion von grünem Wasserstoff<br />

mühelos auf das nächste Level.<br />

Mehr unter: www.ksb.de


34<br />

<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Pumps/Valves/Fittings<br />

This company is showcasing a<br />

variety of blower and compressor<br />

technologies designed for<br />

the biogas sector, whether producing<br />

biomethane, feeding it<br />

into kilometre-long supply networks<br />

or pre-pressure generation<br />

for block-type thermal<br />

power stations. Suitable for<br />

the different required suction<br />

and final pressures required<br />

for biogas processing, these<br />

new equipment include the<br />

Ihr globaler Partner<br />

für komplexes<br />

Fluidhandling<br />

Blowers and Compressors<br />

A Variety of Compressors for Biogas Applications<br />

VMX and VMY Series of oil-injected<br />

screw compressors. The<br />

packages are characterized by<br />

maximum energy efficiency,<br />

system availability and service-friendliness,<br />

as well as a<br />

large variety of types and<br />

many available modification<br />

options. A particular advantage<br />

is the TÜV-certified explosion<br />

pressure shock resistance<br />

up to 12 bars. This means<br />

that the machines are also approved<br />

for operation in processes<br />

with internal ATEX zone<br />

1. The compressors work reliably<br />

in operation 24 hours<br />

per day.<br />

VMX compressors are available<br />

in five sizes to handle volumetric<br />

flowrates ranging from 100<br />

to 2,500 m 3 /h at maximum<br />

pressures up to 15 bars (g). The<br />

system maximizes its efficiency<br />

through optimized lubrication,<br />

cooling and rotor housing/sealing.<br />

The system is also<br />

compact and lightweight,<br />

which makes installation easier.<br />

Operation is low-vibration<br />

and low-noise.<br />

The VMY series of compressors<br />

for biogas and landfill-gas<br />

handling consists of three<br />

sizes. These compressors are<br />

suitable for boosting the intake<br />

pressure of treatment<br />

plants for biogas or as an essential<br />

part of biogas injection<br />

plants. The VMY series can<br />

handle volumetric flowrates<br />

from 150 to 3,000 m 3 /h at a<br />

maximum pressure of 24 bar<br />

(g). The compressors feature<br />

The oil-injected biogas compressors in the VMY series enable a final<br />

pressure of up to 24 bar g<br />

contact-free rotors, and<br />

require no timing gears. VMY<br />

biogas compressors have a<br />

variable volume control by<br />

means of hydraulically operated<br />

control flaps (via gate<br />

control).<br />

All blowers and compressors<br />

can be used in hazardous areas<br />

Source: Aerzener Maschinenfabrik<br />

Zone 1 and in Zone 2, as defined<br />

under ATEX Directive RL<br />

2014/34/EU, as well as the Machinery<br />

Directive, including<br />

the latest safety standard (EN<br />

1012–3) and for Germany, the<br />

DVGW regulation. mpb<br />

Aerzener Maschinenfabrik<br />

Hall 8.0, Stand D38<br />

So fördern Sie komplexe Medien effektiv<br />

Die Wahl der richtigen Pumpe optimiert die Prozesse<br />

und reduziert Energiekosten. NETZSCH bietet Ihnen:<br />

Objektive & individuelle Beratung<br />

Über 70 Jahre Erfahrung<br />

5 verschiedene Technologien<br />

Gemeinsam finden wir für Ihre<br />

Anwendung die optimale Lösung.<br />

Partnerschaft hört bei uns<br />

nicht mit dem Kauf auf<br />

Wir unterstützen Sie von der<br />

Beratung, Wartung bis hin<br />

zur Instand setzung und<br />

Modernisierung Ihrer Pumpe.<br />

<br />

Besuchen Sie uns: Halle 8.0, Stand C27<br />

NETZSCH Pumpen & Systeme GmbH<br />

www.pumps-systems.netzsch.com<br />

Unterschiedliche Geschwindigkeiten für Druck- und Saughub<br />

Schrittmotorpumpe verbessert Dosierung<br />

aggressiver Chemikalien<br />

Memdos-Smart-Pumpen arbeiten<br />

mit einem Schrittmotor<br />

Bild: Lutz-Jesco<br />

Herkömmliche Membrandosierpumpen<br />

am Markt arbeiten<br />

meist mit Standardmotoren mit<br />

konstanter Drehzahl. Hubzeiten<br />

der Membran beim Ansaugen<br />

und Ausstoßen sind daher<br />

gleich lang. Das ist unvorteilhaft,<br />

weil in der Phase der Vakuumerzeugung<br />

die Fluidförderung<br />

stillsteht. Diese ständige<br />

Unterbrechung mindert<br />

nicht nur die Effizienz, sondern<br />

führt zur Pulsation, die<br />

schlimmstenfalls zu Beschädigungen<br />

führen kann. Herzstück<br />

der Memdos-Smart-Membran-<br />

Dosierpumpen ist daher ein<br />

Antrieb mit einem von einem<br />

Mikroprozessor geregelten<br />

Schrittmotor. Der Clou: Anders<br />

als bei Standardmotoren ist es<br />

möglich, den Motor asynchron<br />

laufen zu lassen. Bedeutet: Die<br />

Dosierpumpe kann bei Saughub<br />

und Druckhub mit unterschiedlichen<br />

Geschwindigkeiten<br />

arbeiten. So wird es möglich,<br />

den Motor während des<br />

Ansaugens mit höherer Geschwindigkeit<br />

zu betreiben. Es<br />

entsteht ein stärkerer Unterdruck,<br />

der die Flüssigkeit<br />

schneller ansaugt. Die Vakuumphase,<br />

bei Standardmotoren eine<br />

Totzeit, ist auf ein Minimum<br />

reduziert. Nach dem Ansaugen<br />

kann der Schrittmotor dann mit<br />

langsamerer Geschwindigkeit<br />

arbeiten, um die Flüssigkeit<br />

kontrolliert und gleichmäßig<br />

auszustoßen, ohne dass es zu<br />

einem abrupten Druckanstieg<br />

kommt.<br />

br<br />

Lutz-Jesco<br />

Halle 8.0, Stand K86


<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Pumps/Valves/Fittings 35<br />

Source: Maag<br />

Erste gemeinsame Produktentwicklung<br />

Neue Generation von Zahnradpumpen<br />

Chem-X ist die erste Zahnradpumpe<br />

nach gemeinsamer Produktentwicklung<br />

von Maag und Witte<br />

Anfang 2023 begann mit der<br />

Übernahme von Witte durch<br />

Maag ein Weg der Zusammenarbeit:<br />

Die beiden Unternehmen<br />

der Branche haben sich<br />

zusammengeschlossen, um gemeinsam<br />

eine neue Generation<br />

von Zahnradpumpen zu schaffen,<br />

die durch Effizienz, Zuverlässigkeit<br />

und Leistung überzeugt.<br />

Dieser strategische<br />

Schritt bündelt jahrzehntelange<br />

Erfahrung und Forschung.<br />

Die neue Zahnradpumpe<br />

Chem-X ist ein Symbol für diese<br />

synergetische Partnerschaft,<br />

die für die anspruchsvollsten<br />

Anwendungen in verschiedenen<br />

Branchen entwickelt wurde.<br />

Der Schwerpunkt liegt dabei<br />

auf Leistung, Langlebigkeit<br />

und Effizienz.<br />

Die Pumpe verfügt über ein<br />

fortschrittliches Zahnraddesign,<br />

das für minimale hydraulische<br />

Pulsation und maximalen<br />

volumetrischen Wirkungsgrad<br />

optimiert ist. Die Verwendung<br />

resistenter Materialien<br />

stellt sicher, dass die Pumpe<br />

aggressiven Chemikalien und<br />

hohen Temperaturen standhält,<br />

ohne ihre Lebensdauer oder<br />

Leistung zu beeinträchtigen.<br />

Das neue Produkt kann mit einem<br />

intelligenten Steuerungssystem<br />

ausgestattet werden.<br />

Diese Systeme ermöglichen die<br />

Überwachung und Anpassung<br />

in Echtzeit und stellen sicher,<br />

dass die Pumpe unter verschiedenen<br />

Prozessbedingungen<br />

mit höchster Effizienz arbeitet.<br />

Maag/Witte<br />

Halle 8.0, Stand K78<br />

Membrandosierpumpen<br />

Breites Dosierpumpenportfolio<br />

Bei Anwendungen in der chemischen<br />

Industrie müssen Dosierpumpen<br />

hohem Druck und extremen<br />

Temperaturen die Stirn<br />

bieten. Die Hydraulik-Membrandosierpumpen<br />

von Prominent<br />

Bild: Prominent<br />

Hydraulik-Membrandosierpumpen von Prominent<br />

sind dafür sehr gut geeignet,<br />

angefangen von den leistungsstarken<br />

Tripower-Pumpen bis<br />

hin zu den Evolution-mikro-<br />

Pumpen für Kleinstmengendosierung<br />

mit Atex-Zulassung.<br />

Besonderes Augenmerk legt<br />

das Unternehmen auch auf das<br />

Trendthema Wasserstofftechnologie.<br />

Im Bereich Chemical<br />

Handling zeigt Prominent u. a.<br />

mit Dulcodos SAFE-IBC eine<br />

spezielle Dosier- und Entleerungsstation<br />

für Intermediate<br />

Bulk Container (IBC). Damit gelingt<br />

es ganz einfach, Chemikalien<br />

sicher zu lagern, zu entleeren<br />

und unterbrechungsfrei zu<br />

dosieren.<br />

br<br />

Prominent<br />

Halle 8.0, Stand J94<br />

Source: AUMA Riester<br />

ATEX and IECEx Certified<br />

Explosion-Proof Actuators<br />

This company has added an explosion-proof version to<br />

its Profox actuator series<br />

Explosion-proof Profox-X actuators<br />

are designed for ATEX<br />

and IECEx certifications for the<br />

highest gas group IIC T4, which<br />

includes hydrogen, ensure safe<br />

operation in potentially explosive<br />

atmospheres. As with the<br />

whole Profox line, the Profox-X<br />

series includes multi-turn, partturn<br />

and linear actuators, offering<br />

automation solutions for all<br />

valve types in the lower torque<br />

and thrust ranges. Compact design<br />

makes Profox-X fit into<br />

tight spaces, for example in<br />

skid installations. All Pprofox<br />

actuators are optimized for low<br />

energy consumption and high<br />

efficiency, thus minimizing<br />

their carbon footprint. Furthermore,<br />

the wide temperature<br />

range and premium corrosion<br />

protection ensure high<br />

reliability and long service life<br />

under tough process conditions.<br />

The smart actuators are<br />

equally suited to open-cluse<br />

duty and modulating applications.<br />

Motor speed is adjustable,<br />

ensuring fast and precise<br />

positioning. Soft start and soft<br />

stop functionalities increase<br />

valve lifetime. Profox actuators<br />

support fieldbus and Industrial<br />

Ethernet communication, making<br />

host system integration<br />

flexible and easy. Profox actuators<br />

are simple and easy to<br />

use via an app, saving time and<br />

resources during installation<br />

and commissioning. A centrally<br />

placed LED and a position indicator<br />

on the housing clearly<br />

show the actuator status at any<br />

time, even from a distance.<br />

mpb<br />

AUMA Riester<br />

Hall 8.0, StandC23<br />

<strong>ACHEMA</strong> 2024<br />

Hall 11.1, Booth E85<br />

KNF DIAPHRAGM PUMPS<br />

LEADING SPECIALISTS<br />

Outstanding performance for demanding applications.<br />

Our pumps start with your specs and are then designed to fulfill the<br />

demands and complex challenges of industrial process conditions –<br />

fit for special tasks:<br />

n Uncontaminated transfer, compression and evacuation of valuable<br />

and hazardous processing media at temperatures up to 240 °C<br />

n ATEX-compliant design<br />

n Sample gas pumps for mobile/stationary process gas analysis<br />

knf.com


36<br />

<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Pumps/Valves/Fittings<br />

Weiterentwicklung der Nemo-Exzenterschneckenpumpe<br />

Ohne kostenintensives Dichtungssystem<br />

Roger Willis, Global Business Field<br />

Manager Chemical Pulp & Papern<br />

Bild: Netzsch<br />

Als globaler Spezialist für die<br />

Entwicklung, Herstellung und<br />

den Vertrieb von Pumpen und<br />

Systemen bietet Netzsch seit<br />

über 70 Jahren maßgeschneiderte<br />

und anspruchsvolle Pumpenlösungen<br />

speziell für den<br />

Bereich Chemie & Papier. „Wir<br />

unterstützen unsere Kunden<br />

mit patentierten Lösungen, sei<br />

es bei der Förderung von hoch<br />

reaktiven Stoffen, der Dosierung<br />

unterschiedlicher Stoffkomponenten<br />

oder der Entleerung<br />

von Behältern mit Gefahrstoffen“,<br />

sagt Roger Willis, Global<br />

Business Field Manager<br />

Chemical Pulp & Paper. „Wir<br />

zeigen auf unserem Stand vier<br />

verschiedene Pumpentechnologien:<br />

von Exzenterschneckenpumpen,<br />

Drehkolbenpumpen<br />

über Schraubenspindelpumpen<br />

bis hin zu Schlauchpumpen“,<br />

sagt Willis.<br />

Ein besonderes Highlight am<br />

Stand ist für Willis die Weiterentwicklung<br />

der bewährten<br />

Nemo-Exzenterschneckenpumpe,<br />

die im chemischen Bereich,<br />

beispielsweise in der Batterieproduktion,<br />

Anwendung findet.<br />

Diese neue Lösung ist insbesondere<br />

für die Förderung aggressiver,<br />

toxischer und abrasiver<br />

Flüssigkeiten geeignet.<br />

„Mit der Weiterentwicklung unserer<br />

Nemo-Exzenterschneckenpumpe<br />

können sich die<br />

Besucher auf ein echtes Highlight<br />

freuen. Ich möchte nicht<br />

zu viel verraten, aber kostenintensive<br />

Gleitringdichtungen<br />

oder andere Dichtungssysteme<br />

gehören damit der Vergangenheit<br />

an“, so der Global Business<br />

Field Manager Chemical, Pulp<br />

& Paper.<br />

br<br />

Netzsch<br />

Halle 8.0, Stand C27<br />

Convey Sensitive Gases or Vapors<br />

Versatile Vacuum Pumps<br />

This vacuum pump improves<br />

operational efficiency and safety<br />

The Cobra NC 0100 B dryscrew<br />

vacuum pump is designed<br />

for conveying sensitive<br />

and explosive gases or vapors.<br />

Its construction allows safe operation<br />

at ultimate pressures of<br />

0.01 hPa (mbar) without the<br />

risk of contamination from operating<br />

fluids. Its advanced dryscrew<br />

technology, including<br />

self-balancing screws, achieves<br />

high compression efficiency.<br />

The flexibility of the Cobra dryscrew<br />

vacuum pumps enables<br />

an individual configuration<br />

Source: Busch Vacuum<br />

that can be perfectly adapted<br />

to the demands of different<br />

processes. Thanks to their<br />

speed control and oil- and contact-free<br />

operation, they are<br />

particularly environmentally<br />

friendly and energy efficient.<br />

Other equipment offerings<br />

from this company include the<br />

MINK MV 0080 D dry-claw<br />

vacuum pump and the Dolphin<br />

LX 0430 liquid-ring vacuum<br />

pump.<br />

mpb<br />

Busch Vacuum Solutions<br />

Hall 8.0, Stand H38<br />

Explosion Safety<br />

Extended Sizes Available for<br />

Explosion Isolation Valves<br />

Are you looking for a pump that can be<br />

used flexible in your process or which<br />

is highly product resistant?<br />

Both is better!<br />

Adaptability and durability are important<br />

factors when selecting the right pump<br />

for your process. Let‘s talk about your<br />

applications and the use of CHEMSPIN<br />

twin screw pumps at <strong>ACHEMA</strong>.<br />

<strong>ACHEMA</strong> Hall 8.0 Booth F27<br />

www.jung-process-systems.com<br />

The Fike DFI Explosion Isolation<br />

Flap Valve is now available<br />

in stainless steel assemblies<br />

for sizes DN100 to<br />

DN800. The company has also<br />

expanded its sizes of DFI up to<br />

DN1000 to meet the needs of<br />

larger dust collectors or other<br />

industrial applications that horizontally<br />

convey organic dust.<br />

The latest stainless-steel execution<br />

is safe for use within food<br />

production and chemical plants<br />

to protect against rust, paint,<br />

or other contaminants from entering<br />

the product.<br />

DFI valves include two flaps on<br />

a vertical center-bar hinge,<br />

which are held open by normal<br />

process flow. When a deflagration<br />

occurs, the pressure reverses<br />

the flow and quickly<br />

closes the lightweight flaps<br />

into a locked position strong<br />

enough to contain the pressure<br />

and flames and protect upstream<br />

equipment. DFI is considered<br />

a “passive” explosion<br />

isolation valve because it is activated<br />

by the pressure itself<br />

and not activated with electronics.<br />

“Because it is designed<br />

for installation in both vertical<br />

and horizontal orientations,<br />

protects against a wide range<br />

of combustible dust hazards,<br />

and is now available in stain-<br />

less steel, Fike DFI is suitable<br />

for most industrial applications<br />

when passive isolation explosion<br />

protection is achievable,”<br />

said Jim Vingerhoets,<br />

Fike Explosion Safety Consultant.<br />

mpb<br />

Fike Deutschland<br />

Hall 9.0, Stand C86a<br />

These valves offer passive protection against explosive dust<br />

Source: Fike


Engineering/<br />

Contracting<br />

Page 37–40<br />

<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Engineering Base<br />

Your single source for<br />

Engineering and Operation<br />

37<br />

Hall 9.0, Booth D36<br />

Hall 6.0, Booth C75 Hall 11.0, Booth D51<br />

Bild: Eplan<br />

Erweiterte Service-App<br />

Wenn der digitale Zwilling den realen Schaltschrank überlagert<br />

Mit Eplan eView AR alle Daten im Blick: Splitscreen-Ansicht von Schaltplan<br />

und digitalem Zwilling in Augmented Reality<br />

Die neuen Funktionen der App<br />

„eView AR“ geben per Tablet<br />

oder Smartphone vor allem eines:<br />

Vollen Überblick über verbaute<br />

Komponenten im Schaltschrank<br />

– inklusive Zugang zur<br />

elektrotechnischen Dokumentation.<br />

Durch die Überlagerung<br />

eines realen Schaltschrankes<br />

mit seinem digitalen Zwilling<br />

werden virtuelle und reale Welt<br />

perfekt verknüpft. Diese ARgestützte<br />

Visualisierung steigert<br />

die Informationstiefe: Servicetechniker<br />

werden durch<br />

den Prozess geführt.<br />

Eplan präsentiert in Hannover<br />

erste Einblicke in die erweiterte<br />

App „eView AR“, die das Potenzial<br />

hat, die Welt in Service<br />

und Instandhaltung zu revolutionieren.<br />

Konkret geht es um<br />

die elektrotechnische Dokumentation<br />

von Schaltschränken,<br />

die per Augmented Reality<br />

verfügbar gemacht wird. Nicht<br />

in irgendeinem Projekt, nicht<br />

am Schreibtisch des Elektrotechnikers,<br />

sondern direkt im<br />

Betrieb, also am Schaltschrank.<br />

App führt Servicetechniker<br />

durch den Prozess<br />

Mit der erweiterten App, die ab<br />

Mai 2024 verfügbar sein soll,<br />

können Servicetechniker per<br />

Tablet oder Smartphone den<br />

realen Schaltschrank mit seinem<br />

digitalen Zwilling überlagern.<br />

Kurz: Direkt am Schaltschrank<br />

hat der Techniker den<br />

digitalen Zugriff auf jede einzelne<br />

Komponente. Ein Beispiel:<br />

Ein Motorschutzschalter<br />

soll erneuert werden. Visuell<br />

wird der Servicetechniker per<br />

AR-Highlighting geführt und<br />

weiß genau, wo die Komponente<br />

im Schaltschrank positioniert<br />

ist – selbst bei verschlossener<br />

Schaltschranktür. Gerade<br />

in großen Schränken oder<br />

Schrankanreihungen lassen<br />

sich Komponenten so schnell<br />

lokalisieren. Der Servicetechniker<br />

kann sich dann über den digitalen<br />

Zwilling sämtliche benötigten<br />

Informationen bereitstellen<br />

lassen wie beispielsweise<br />

das Anschlussbild und die<br />

Schaltplanseite mit der Motorstarterkombination.<br />

Das erspart<br />

auch das Suchen in möglicherweise<br />

umfangreichen Papierdokumentationen.<br />

Es führt<br />

den Techniker oder Wartungsmitarbeiter<br />

schnell durch seine<br />

Tätigkeiten in der Instandhaltung.<br />

Änderungen ins Projekt zurückspielen<br />

Ist beispielsweise ein Schütz<br />

auszutauschen, so zeigt der digitale<br />

Zwilling nicht nur die<br />

Herstellerangaben des Bauteils,<br />

sondern verweist auch<br />

auf seine elektrotechnische<br />

Dokumentation. Per Red- oder<br />

Greenlining vermerkt der Techniker<br />

den Austausch dieses<br />

Bauteils und das Engineering<br />

kann die Änderungen einfach<br />

auf allen Seiten der elektrotechnischen<br />

Dokumentation<br />

umsetzen. Falls es Querverweise<br />

zu anderen Schaltplanseiten<br />

gibt, werden diese im Engineering<br />

ebenfalls automatisch aktualisiert.<br />

Das Beste: Die Kollaboration<br />

in Eplan erfolgt dabei<br />

bidirektional – vom Service ins<br />

Engineering und auch umgekehrt.<br />

QR-Code sichert eindeutige<br />

Zuordnung<br />

Ein in Eplan generierter QR-<br />

Code verbindet die Dokumentation<br />

des Schaltschranks mit<br />

dem realen Schrank im Betrieb.<br />

Das Projekt wird in der Eplan<br />

Cloud abgelegt und ist somit<br />

eindeutig zugeordnet. Per AR-<br />

Funktion wird die 3D-Ansicht<br />

des Schaltschrankaufbaus auf<br />

die Montageplatte bzw. den<br />

Schaltschrank selbst überlagert.<br />

Der digitale Zwilling aus<br />

Eplan Pro Panel wird 1:1 auf die<br />

Komponenten im Innenraum<br />

des Schrankes gelegt – und das<br />

einfach per Tablet oder<br />

Smartphone. Mit der AR-App<br />

wird die Projektdokumentation<br />

in 2D als Schaltplan oder in 3D<br />

als virtuelles Abbild des Schaltschranks<br />

visualisiert.<br />

Fehler schnell nachverfolgen<br />

Per Splitscreen-Technologie lassen<br />

sich auf Wunsch Schaltplan<br />

und AR-Modell des Schrankes<br />

auch nebeneinander abbilden.<br />

So kann im Fall des Maschinenstillstands<br />

der Fehler schnell<br />

nachverfolgt werden. Dass Betriebsmittellisten,<br />

Stücklisten,<br />

Kabelübersichten und andere<br />

Auswertungen wie Topologien<br />

über einen Querverweis im Zugriff<br />

sind, ist ein weiterer Praxisvorteil.<br />

Schließlich entfällt<br />

das Blättern durch die Dokumentation.<br />

Über die Eplan<br />

Cloud ist die gesamte Dokumentation<br />

zu jeder Zeit und an<br />

jedem Ort der Welt einsehbar.<br />

Das erleichtert die Kollaboration<br />

auch über Abteilungsgrenzen<br />

hinweg. So wird der Prozess<br />

in Service und Instandhaltung<br />

beschleunigt und vereinfacht.<br />

Hinzu kommt: Die elektrotechnische<br />

Dokumentation<br />

ist immer im Zugriff und immer<br />

aktuell. Das erleichtert auch<br />

kommende Wartungs- oder<br />

Servicefälle.<br />

br<br />

Eplan<br />

Halle 11.0, Stand E44<br />

Schnelle Lokalisierung relevanter Komponenten im Schaltschrank<br />

durch visuelle Überlagerung<br />

Bild: Eplan<br />

Jetzt Partner werden!<br />

6. November 2024<br />

Weitere Informationen:<br />

andreas.hugel@konradin.de<br />

Websession g<br />

Cybersecurity in der Chemieproduktion g


38<br />

<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Engineering/Contracting<br />

Datenzentrierung und Modularisierung als wichtige Bausteine in Wasserstoffanlagen<br />

Nachhaltige Lösungen durch kooperatives Engineering<br />

Bild: Aucotec<br />

Die Kooperationsplattform Engineering Base vernetzt Anlagen und die unterschiedlichen Gewerke miteinander<br />

Transparent, flexibel, agil, effektiv: In der immer globaler vernetzten Prozessindustrie<br />

spielt der effiziente Austausch von Daten und Informationen<br />

eine entscheidende Rolle. Datengestützte Technologien unterstützen Unternehmen<br />

dabei, schnell und sinnvoll auf Veränderungen zu reagieren, durch<br />

transparente Prozesse bessere Entscheidungen zu treffen und kürzere Projektzyklen<br />

zu erreichen – der Schlüssel für mehr Nachhaltigkeit.<br />

Die Aucotec AG begegnet diesen<br />

Herausforderungen und<br />

zeigt auf der <strong>ACHEMA</strong> in Frankfurt<br />

ihre Lösungen für die internationale<br />

Prozessindustrie: im<br />

Anlagenbau, auf der Sonderschau<br />

Wasserstoff und im Digital<br />

Hub. Im Mittelpunkt: die Kooperationsplattform<br />

Engineering<br />

Base.<br />

Daten treiben Prozess -<br />

industrie an<br />

Mit Engineering Base als<br />

Schlüsselkomponente zeigt Aucotec,<br />

wie Anlagen und die unterschiedlichen<br />

Gewerke effizient<br />

miteinander vernetzt<br />

werden und optimal zusammenarbeiten<br />

können. Denn:<br />

Anlagen, Maschinen und Komponenten<br />

werden immer autonomer<br />

und modularer. Zusammengeführte<br />

Anlagen- und<br />

Prozessdaten verbessern dabei<br />

Steuerung, Wartung und Produktionsqualität.<br />

„Engineering Base ist für das<br />

gesamte Anlagenleben konzipiert<br />

– und wird damit schlussendlich<br />

zum Herzstück in Prozessindustrie<br />

und Anlagenbau“,<br />

betont Aucotec-Vorstandsmitglied<br />

Uwe Vogt. „Wir schaffen<br />

die Verbindung zwischen Unternehmensprozessen<br />

durch<br />

eine datenzentrierte Kooperationsplattform.“<br />

Umfangreiche<br />

Erweiterungen der seit vielen<br />

Jahren etablierten Software<br />

konnten Engineering Base in<br />

eine führende Position als echte<br />

‚Single Source of Truth‘ im<br />

Anlagenbau bringen.<br />

Aufgrund der erfolgreichen<br />

technologischen und wirtschaftlichen<br />

Entwicklung von<br />

Aucotec in den vergangenen<br />

Jahren, präsentiert das Unternehmen<br />

seine Konzepte, Ideen<br />

und Antworten für die Prozessindustrie<br />

in diesem Jahr gleich<br />

auf drei Ständen.<br />

Kooperatives Engineering<br />

als Basis<br />

Im Fokus des Aucotec-Hauptstands<br />

im Bereich Anlagenbau<br />

in Halle 9 (Stand D36) steht Engineering<br />

Base als Grundlage<br />

für das kooperative Engineering<br />

zwischen verschiedenen<br />

Gewerken und Abteilungen.<br />

„Unsere Softwareplattform gewährleistet<br />

eine stete Datenkonsistenz<br />

durch disziplinübergreifendes<br />

Engineering auf einer<br />

gemeinsamen, objektorientierten<br />

Datenbasis, der Single<br />

Source of Truth“, erklärt Henry<br />

Bloch, Leiter Produktmanagement<br />

bei Aucotec.<br />

Heißt im Detail: Sobald mehrere<br />

Ingenieure kooperativ zusammenarbeiten,<br />

wird die Objekthistorie<br />

von Ventilen, Pumpen,<br />

Rohrleitungen sowie allen<br />

elektrischen und prozessgesteuerten<br />

Geräten sehr wichtig.<br />

„Hier spielt das Change Management<br />

eine große Rolle, das<br />

höchste Transparenz über das<br />

gesamte Projekt hinweg gewährleistet.<br />

Damit minimieren<br />

unsere Kunden Fehler und verbessern<br />

die Qualität der Daten<br />

und der zugehörigen Dokumentation“,<br />

so Bloch. Aucotec<br />

zeigt auf der <strong>ACHEMA</strong>, wie Veränderungen<br />

der Anlage innerhalb<br />

des Datenmodells und aller<br />

zugehörigen Diagramme<br />

und Dokumente, einschließlich<br />

des Revisionsmanagements,<br />

zuverlässig verfolgt werden<br />

können. Objekt-Historie, interne<br />

Aufgabenverwaltung und<br />

Bild: Aucotec<br />

Uwe Vogt, Mitglied des<br />

Vorstandes bei Aucotec<br />

Workflow-Assistenz stehen<br />

ebenso im Mittelpunkt.<br />

Nicht zuletzt ist modulares Engineering<br />

mit disziplinübergreifenden<br />

Typicals und Variantenmanagement<br />

mit Engineering<br />

Base möglich – was vor allem<br />

bei Wasserstoffanlagen<br />

entscheidend ist.<br />

Schneller zu grünem Wasserstoff<br />

Bislang gibt es auf dem internationalen<br />

Wasserstoffmarkt<br />

zu wenig Elektrolyse-Kapazitäten<br />

für die benötigten Mengen,<br />

doch das soll sich ändern: Für<br />

das Jahr 2050 wird nach Angaben<br />

des Statistik-Portals statista<br />

eine Produktionsmenge von<br />

weltweit rund 25 Mio. t von<br />

grünem Wasserstoff prognostiziert.<br />

Andere Szenarien zeigen<br />

sogar deutlich höhere Zahlen.<br />

Was Deutschland betrifft, so<br />

wird laut Wasserstoffstrategie<br />

des Bundesministeriums für<br />

Wirtschaft und Energie für das<br />

Jahr 2030 der Ausbau von Elektrolyse-Kapazitäten<br />

auf ein Niveau<br />

von 5 GW geplant.<br />

Das Ziel von Aucotec ist es,<br />

Elektrolyseur-Hersteller zu unterstützen,<br />

ihre Kapazitäten<br />

schneller zu erhöhen und grünen<br />

Wasserstoff in großem<br />

Maßstab zu produzieren. Der<br />

Schwerpunkt liegt auf skalierbaren<br />

Engineering-Prozessen<br />

für kürzere Projektlaufzeiten.<br />

Modularisierung und Standardisierung<br />

von Anlagen senken<br />

den gesamten Engineering-<br />

Aufwand deutlich. Insbesondere<br />

die Datenzentrierung und<br />

Modularisierung sind in Wasserstoffanlagen<br />

wichtige Bausteine<br />

– zum einen um die Projektlaufzeiten<br />

von Elektrolyseuren<br />

zu verkürzen und qualitativ<br />

Bild: Aucotec<br />

Henry Bloch, Leiter Produkt -<br />

management bei Aucotec<br />

hochwertige Daten für die spätere<br />

betriebliche Nutzung zu<br />

erzeugen, zum anderen um in<br />

der Folge die Produktionskosten<br />

von (grünem) Wasserstoff<br />

zu senken. Aucotec zeigt diese<br />

Zukunft des Engineerings in<br />

der Sonderschau Wasserstoff<br />

(Halle 6.0, Stand C75).<br />

Einheitliche Standards für<br />

die Daten<br />

Im Digital Hub in Halle 11,<br />

Stand D51, zeigen die Aucotec-<br />

Experten, wie digitaler Datenaustausch<br />

für integriertes Engineering<br />

funktioniert – und dass<br />

Objektorientierung mit dem<br />

Feed-Engineering einschließlich<br />

des Imports von Simulationsdaten,<br />

der Definition von<br />

Asset 360 Templates in Excel<br />

und der Definition von Datenaustauschformaten<br />

beginnt.<br />

Der Wert von Daten wird für alle<br />

Beteiligten in der Prozessindustrie<br />

immer sichtbarer. Die<br />

Datenmengen nehmen in den<br />

verschiedenen Planungsphasen<br />

einer Anlage, wie Basic-,<br />

Prozess- und Detail-Engineering,<br />

enorm zu. Um sicherzustellen,<br />

dass die Anlagendaten<br />

von Engineering Base ihren<br />

größtmöglichen Wert entfalten,<br />

werden standardisierte Informationsmodelle<br />

implementiert.<br />

Diese und Datenaustauschformate<br />

stehen ebenso<br />

im Mittelpunkt, wie beispielsweise<br />

IEC 81346, IEC 61850,<br />

DEXPI, CFIHOS, OPC UA, Jip 33,<br />

AML oder EBML. Weitere Themen:<br />

Engineering Base Mobile<br />

View, der erweiterte CAD-Import<br />

oder die sogenannte Verwaltungsschale.<br />

„Unsere Software ermöglicht<br />

die Verbindung der Vorteile einer<br />

hochstandardisierten Produktwelt<br />

mit den individuellen<br />

Anforderungen im Bereich Anlagenbau.<br />

Damit garantieren<br />

wir effiziente und nachhaltige<br />

Prozesse und Geschäftsmodelle<br />

in der Branche“, resümiert<br />

Vogt. „Engineering Base ist bereits<br />

heute eine Erfolgsgeschichte<br />

in der Welt der verfahrenstechnischen<br />

Anlagen –<br />

und sie ist noch längst nicht zu<br />

Ende.“<br />

br<br />

Aucotec<br />

Hall 9.0, Stand D36


Source: Flownetics<br />

<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Engineering/Contracting 39<br />

A Breakthrough in Process Commercialization<br />

New Continuous-Flow Platform<br />

Introduced at <strong>ACHEMA</strong> 2024<br />

This continuous flow-chemistry<br />

platform is available as Factoryas-a-Service<br />

model<br />

At <strong>ACHEMA</strong> 2024, this company<br />

is unveiling the Continuous<br />

Flow Manufacturing Platform,<br />

a groundbreaking endto-end<br />

performance system.<br />

With this modularly designed<br />

platform for the continuous integration<br />

of synthetic processes,<br />

through production to<br />

the end product, this platform<br />

opens the window of many<br />

new possibilities for chemical<br />

production. Continuous synthesis<br />

processes are now integrated<br />

with downstream purification<br />

steps at a commercial<br />

scale. The system effectively<br />

addresses previous industry<br />

challenges, with capabilities for<br />

throughput adjustments, impurity<br />

control and AI-assisted<br />

minimization of process dis-<br />

turbances. the system is designed<br />

as a Factory-as-a-Service<br />

subscription offering. This<br />

model enables companies to<br />

utilize the most advanced continuous<br />

manufacturing technologies<br />

without having to invest<br />

in costly in-house equipment.<br />

This not only improves<br />

process reliability and economic<br />

and ecological efficiency<br />

but also shortens supply chains<br />

and production times, at lower<br />

costs.<br />

mpb<br />

Flownetics Engineering<br />

Hall 9.0, Stand E1<br />

Die Fabrik der Zukunft wird Realität<br />

Robotik für die nachhaltige Fabrikplanung<br />

Das Thema Robotik in der pharmazeutischen<br />

Produktion<br />

adressiert Glatt mit der Pharma<br />

OSD Zukunftsfabrik. In der<br />

schnelllebigen Welt der pharmazeutischen<br />

und biotechnologischen<br />

Produktion sind Automatisierung<br />

und Robotik keine<br />

Optionen mehr, sondern unverzichtbar.<br />

Als Systemintegrator<br />

begleitet Glatt die Kunden<br />

auf dem Weg zur Fabrik der Zukunft.<br />

Am Beispiel einer digital<br />

integrierten Containment Pharma-Prozessanlage<br />

wird die<br />

Spezialisierung der Glatt-Experten<br />

auf die Integration von<br />

Hard- und Softwarefunktionen<br />

in fortschrittliche, ganzheitliche<br />

Automatisierungssysteme<br />

gezeigt, die von MES- und DCS/<br />

Scada-Systemen bis hin zu Roboter-<br />

und FTS-Systemen reichen.<br />

Der Robotereinsatz in der<br />

Pharmaproduktion wurde insbesondere<br />

für feste Formen<br />

völlig neu konzipiert, indem die<br />

Prozessstationen so angeordnet<br />

werden, dass das Robotersystem<br />

die verschiedenen Stationen<br />

optimal bedienen kann<br />

und aufwendige vertikale und<br />

horizontale Handhabungstechniken<br />

entfallen. Neben der Automatisierung<br />

liegt der Schwerpunkt<br />

der Planung auf der Digitalisierung<br />

und Vernetzung von<br />

Prozessen und Systemen. Glatt<br />

kann auf alle Planungsgewerke<br />

In-house zugreifen, um die beste<br />

Lösung für das jeweilige<br />

Kundenprojekt zu entwickeln.<br />

So bietet Glatt Systemintegration<br />

bis zur vollständig beim<br />

Kunden installierten Prozessanlage<br />

aus einer Hand. br<br />

Glatt Ingenieurtechnik<br />

Halle 3.0, Stand H4<br />

Source: Fraunhofer IMM<br />

Process Innovation Platforms<br />

Reactor Engineering<br />

This company is highlighting<br />

some novel pilot reactors<br />

Bild: Glatt<br />

Fabrik der Zukunft wird Realität<br />

Grignard reagents can be formed<br />

continuously in a novel process<br />

window constituted by a<br />

large excess of magnesium that<br />

is activated in-situ. This group<br />

is showcasing a pilot reactor<br />

setup that provides a continuous<br />

feed, not only of the liquid,<br />

but also of the solid component,<br />

rendering the process<br />

truly continuous in nature.<br />

Through continuous processing<br />

quality improvement goes<br />

hand in hand with cost savings,<br />

as well as an increase in production<br />

flexibility. Also highlighted<br />

will be a microreactor<br />

engineered for continuousflow<br />

photochemistry. Microstructured<br />

flow reactors are<br />

ideal for performing photochemical<br />

syntheses. Incident<br />

light is perfectly utilized with<br />

gas and liquid streams and<br />

solid phases in microchannels<br />

or capillaries. Full irradiation of<br />

the reaction solution is combined<br />

with precise control over<br />

the irradiation time as defined<br />

by volume in the channels and<br />

capillaries and flow rate. Microreaction<br />

technology and photochemical<br />

synthesis are most<br />

fruitful partners for the sustainable<br />

production of high<br />

value fine chemicals. mpb<br />

Fraunhofer IMM<br />

Hall 9.0, Stand E64<br />

OPENING<br />

New global framework conditions:<br />

How is the process industry<br />

positioning itself?<br />

10 June 2024, 17:00 – 18:30 h,<br />

Hall 4.0, Room Europa


40<br />

<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Engineering/Contracting<br />

Source: ITandFactory<br />

Improved Data Visualization and Utilization<br />

Engineering Collaboration in Practice<br />

Visit this company‘s stand for hands-on demonstrations<br />

of their latest platform release<br />

Seamless collaboration in<br />

multidisciplinary teams is fundamental<br />

to the successful<br />

completion of plant engineering<br />

projects. These requirements<br />

formed the basis for the<br />

further development of Cadison<br />

for its newest version,<br />

R23. The engineering platform<br />

is applicable throughout the<br />

entire plant lifecycle. During<br />

planning, a smooth exchange<br />

of information with project<br />

participants who are not working<br />

with the engineering solution<br />

is crucial. Plant designers<br />

must be able to easily share<br />

the project status and obtain<br />

feedback and approvals in a<br />

straightforward manner. The<br />

following innovations support<br />

these requirements.<br />

In Cadison, all data converges<br />

into a single database during<br />

planning and throughout the<br />

entire lifecycle, creating a socalled<br />

Single Source of Truth.<br />

This data-driven and integrated<br />

approach promotes<br />

seamless collaboration among<br />

the various involved disciplines,<br />

the central data is accessible<br />

to all project partners at<br />

any time and is updated in<br />

real-time. Additionally, this<br />

way of working allows for the<br />

synchronization of P&ID and<br />

3D, reports can be generated<br />

with a click, and integration<br />

with an ERP system supports in<br />

tendering, price calculation<br />

and provides information on<br />

delivery dates.<br />

During <strong>ACHEMA</strong>, this company<br />

will be offering practice<br />

oriented presentations at its<br />

booth in the Digital Hub in Hall<br />

11.1, including joint sessions<br />

with partner companies Actian<br />

and Microsoft.<br />

mpb<br />

IT and Factory<br />

Hall 11.0, Stand E58<br />

Anlagen- und Behälterreinigung<br />

Programm um Popup-<br />

Rotationsreiniger erweitert<br />

Mit der neuen Düsenbaureihe<br />

Popup Whirly Air Hygienic erweitert<br />

Lechler zur Achema<br />

2024 die breite Produktpalette<br />

an Rotationsreinigern für die<br />

Behälter und Anlagenreinigung.<br />

Bei den Popup-Düsen<br />

handelt sich um eine pneumatisch<br />

ausfahrbare Düse, die<br />

Bild: Lechler<br />

Die Popup Whirly Air Hygienic<br />

Düsen sind selbstentleerend, unabhängig<br />

von der Einbaulage<br />

wandbündig in der Behälterwand<br />

installiert wird. Im Gegensatz<br />

zu rein durch den Flüssigkeitsdruck<br />

betriebenen Düsen<br />

wird diese neue Baureihe<br />

unabhängig vom Flüssigkeitsdruck<br />

eingesetzt. Es sind keine<br />

zusätzlichen Einbauten im Prozessraum<br />

notwendig.<br />

Die Popup Whirly Air Hygienic<br />

Düsen sind selbstentleerend,<br />

unabhängig von der Einbaulage.<br />

Das ist eine wichtige Voraussetzung<br />

für den hygienischen<br />

Betrieb. Zusätzlich sind<br />

die Düsen mit Luft spülbar.<br />

Die neue Düsenbaureihe von<br />

Lechler trägt in vielen in industriellen<br />

Anwendungen dazu<br />

bei, die Effizienz, Qualität und<br />

Sicherheit von Sprühprozessen<br />

zu verbessern und dabei<br />

gleichzeitig Ressourcen zu<br />

schonen.<br />

br<br />

Lechler<br />

Halle 4.0, Stand B23<br />

<strong>ACHEMA</strong> 2024<br />

Be digital. Be resilient. Be sustainable.<br />

Technology to transform the everyday.<br />

Visit us in<br />

hall 11 at booth E3


<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Instrumentation/<br />

Process Automation<br />

Page 41–48<br />

41<br />

Continuous Online Analysis for Industrial Water Monitoring<br />

Hall 11.1<br />

Booth C13<br />

Smart Connectors<br />

These Connectors Digitalize Transducers<br />

Individual sensor parameters can also be stored in the Almemo 07<br />

Powerful microprocessors have<br />

made it possible to create completely<br />

self-sufficient digital<br />

sensors that function like a<br />

measuring device themselves.<br />

The intelligence of the digital<br />

sensors is located in the connector<br />

plug. In addition to increasing<br />

the flexibility of a digital<br />

sensor, individual sensor parameters,<br />

such as linearization,<br />

scaling, attenuation, averaging,<br />

measuring rate or longer comments<br />

can also be stored in the<br />

intelligent Almemo D7 and D6<br />

connectors. It is even possible<br />

to digitalize sensors from completely<br />

different manufacturers<br />

via the intelligent connector<br />

and connecting them to Almemo<br />

measuring systems.<br />

The digitization of sensors<br />

makes it possible to consider<br />

the measuring device and sensor<br />

separately during a traceable<br />

initial calibration or recalibration.<br />

The device itself no<br />

longer needs to be taken into<br />

account during calibration. Each<br />

digital sensor with an Almemo<br />

D7 or D6 connector forms a selfcontained,<br />

calibratable measuring<br />

chain. This means that the<br />

sensors can be calibrated independently<br />

of the measuring system,<br />

saving time and money. To<br />

avoid possible process downtimes<br />

or high installation costs,<br />

only one additional sensor is<br />

required as a replacement.<br />

Almemo digital technology<br />

makes it possible to connect<br />

devices from different manufacturers,<br />

including scales, centrifuges,<br />

particle counters or<br />

numerous sensors with analog<br />

or digital interfaces and other<br />

communication protocols to<br />

the Almemo data logger. Once<br />

adapted, all data and sensor<br />

Source: Ahlborn<br />

parameters are automatically<br />

detected, immediately visualized<br />

and recorded centrally or<br />

decentrally simply by plugging<br />

the connector into the measuring<br />

device. Measuring devices<br />

that were previously difficult to<br />

implement become highly flexible<br />

everyday measuring aids,<br />

without the need for programming,<br />

parameter changes or<br />

software adjustment.<br />

The separation of an electronic<br />

conversion of analog to digital<br />

signals from the sensor and the<br />

accommodation of the digital<br />

technology in the connector<br />

opens up a multitude of further<br />

metrological advantages. For<br />

example, a digital Almemo D7<br />

or D6 connector offers space<br />

for 10 measurement and calculation<br />

channels.<br />

ond<br />

Ahlborn<br />

Hall 11.1, Stand B64<br />

Aktive Infrastruktur für Ethernet-APL<br />

Qualität und Verfügbarkeit<br />

der Produktion sichern<br />

Ethernet-APL ermöglicht eine<br />

Netzwerkinfrastruktur für den<br />

nahtlosen Zugang von explosionsgefährdeten<br />

Bereichen zum<br />

Kontrollraum oder in die Vorstandsetage<br />

– und damit Einblicke<br />

in Produktionsqualität<br />

und -status. Es handelt sich um<br />

eine flache und zuverlässige<br />

Technologie mit hohem Datendurchsatz,<br />

die es den Anwendern<br />

ermöglicht, auf die Informationen<br />

von hochgradig diagnostizierbaren<br />

und konfigurierbaren<br />

Geräten zuzugreifen.<br />

Über den Ethernet-APL Field<br />

Switch von Fieldconnex können<br />

mehrere Anwendungen<br />

gleichzeitig Informationen aus<br />

dem Feld abfragen. Die Diagnose<br />

über die physikalische<br />

Schicht selbst ermöglicht es<br />

dem Personal, Fehler oder<br />

schleichende Qualitätsverschlechterungen<br />

in der Installation<br />

zu erkennen und zu beseitigen.<br />

Man kann ganz einfach<br />

sagen, dass die Diagnose mit<br />

der Ethernet-APL-Technologie<br />

den Anwendern hilft, die Qualität<br />

und Verfügbarkeit der Produktion<br />

auf hohem Niveau zu<br />

halten. Der Switch meldet Messungen<br />

der physikalischen<br />

Schicht auch für die Glasfaserübertragung.<br />

Speziell entwickelte<br />

SFP-Module verbinden<br />

den Switch mit dem Netzwerk<br />

über Singlemode- und Multimode-Glasfaserkabel<br />

und unterstützen<br />

Kabellängen von bis<br />

zu 30 km. Sie sind als Zubehör<br />

für den Switch zertifiziert und<br />

können in Zone 2/Div. 2 installiert<br />

werden. Pepperl+Fuchs<br />

präsentiert dem interessierten<br />

Publikum Infrastrukturprodukte<br />

für alle Signaltypen, von eigensicheren<br />

Barrieren und Remote<br />

I/ O bis hin zu Feldbus<br />

und Ethernet-APL. Die Experten<br />

des Unternehmens begleiten<br />

Planer und Endanwender<br />

auf dem Weg zur Digitalisierung<br />

des Feldes ihrer Prozessanlagen.<br />

bec<br />

Pepperl+Fuchs<br />

Halle 11.1, Stand A43<br />

Gehäuselösungen in Edelstahl oder Kunststoff mit Zertifizierung für<br />

den explosionsgefährdeten Bereich<br />

Bild: Pepperl+Fuchs<br />

—<br />

Innovation all around you<br />

Smart. Reliable. Sustainable.<br />

<strong>ACHEMA</strong>, June 10 – 14<br />

Hall 11.1, booth E62


42<br />

<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Instrumentation/Process Automation<br />

Von der tragbaren Messgasaufbereitung bis zum hochwertigen Gasanalysator<br />

Umfangreiches Komponentenprogramm<br />

Bild: Bühler Technologies<br />

Neben der Präsentation des Komponentenprogramms<br />

thematisiert<br />

Bühler auf dem Messestand auch<br />

drei Anwendungsbereiche<br />

Die Kunst der Gasaufbereitung<br />

ist das Motto, mit dem sich der<br />

Geschäftsbereich Analysentechnik<br />

des Unternehmens<br />

Bühler Technologies präsentieren<br />

wird. Schon seit seiner<br />

Gründung hat der Hersteller<br />

spezifische Ausrüstung und<br />

Systeme für die technologisch<br />

anspruchsvolle extraktive Gasanalyse<br />

entwickelt. Durch immer<br />

schärfer werdende Anforderungen<br />

infolge sinkender<br />

Grenzwerte sowie zunehmender<br />

Ausdehnung der Anwendungsgebiete<br />

von Umweltschutzstandards<br />

steigen die<br />

fernt vom Aufbereitungssystem.<br />

Deshalb sind z. B. Gasentnahmesonden<br />

mit wirksam<br />

rückspülbaren In-situ-Filtern zu<br />

bevorzugen. Diese reduzieren<br />

den manuellen Wartungsaufwand<br />

erheblich. Ebenso wichtig<br />

ist eine robuste und langlebige<br />

Bauweise, um einen nachhaltigen<br />

Betrieb zu ermöglichen.<br />

Es sind aber nicht nur die<br />

speziellen Komponenten, die<br />

die Zuverlässigkeit des Analyseverfahrens<br />

bestimmen. Große<br />

Bedeutung hat auch die<br />

richtige Konzeptionierung und<br />

Ausführung der Systeme<br />

Anforderungen an die Genauigkeit<br />

der Analyseverfahren.<br />

Damit die Messwerte nicht<br />

durch Fremdeinflüsse und/oder<br />

ungeeignete Materialpaarungen<br />

im Messgasaufbereitungssystem<br />

abgefälscht werden<br />

kommen nur spezifische Komponenten<br />

für diese Anwendungen<br />

in Frage. Dabei steht außer<br />

der technisch/chemischen Eignung<br />

auch der wirtschaftliche<br />

Betrieb im Fokus. Analysesysteme<br />

werden oft an unwirtlichen<br />

Orten betrieben, die Gas -<br />

entnahmestellen liegen schwer<br />

erreichbar und teilweise entselbst.<br />

Neben der Präsentation<br />

des umfangreichen Komponentenprogramms<br />

von der tragbaren<br />

Messgasaufbereitung bis<br />

zum hochwertigen Gasanalysator<br />

thematisiert Bühler Technologies<br />

auf dem Messestand<br />

auch drei Anwendungsbereiche.<br />

So werden exemplarisch<br />

Systempanels zur Überwachung<br />

von Schiffsantrieben,<br />

der Herstellung von Wasserstoff<br />

und der allgemeinen<br />

Emissions-/Prozessüberwachung<br />

gezeigt.<br />

bec<br />

Bühler Technologies<br />

Halle 11.0, Stand E41<br />

Forklifts<br />

Internationally certified EX protection<br />

The newly developed EX-protected drawbar reach truck EXR<br />

Stöcklin Logistik Group is presenting<br />

sustainable EX protection<br />

solutions for forklift trucks<br />

and complete intralogistics systems.<br />

Adapted to the special<br />

hazard potentials, requirements<br />

and EX-protection areas<br />

of application, the company<br />

offers EX protection solutions<br />

under one roof in its in-house<br />

production at the Technology<br />

Center in Laufen, Switzerland.<br />

The range extends from certified<br />

EX protection and INOX-EX<br />

protective forklift trucks to<br />

complete intralogistics system<br />

solutions and long-life services<br />

by trained service technicians.<br />

Experienced explosion-protection<br />

experts use their many<br />

years of expertise to ensure<br />

Source: Stöcklin Logistik<br />

that the specified international<br />

requirements and guidelines<br />

are precisely adhered to and<br />

guaranteed. As an experienced<br />

explosion protection partner,<br />

Stoecklin carries out all necessary<br />

quality controls on the vehicles<br />

and systems and undertakes<br />

the required certifications.<br />

And is the only European<br />

intralogistics system provider<br />

to offer both ATEX and<br />

IECEx certifications as well as<br />

KOSHA certification for EX-protected<br />

forklift trucks.<br />

For example, the patented LiFe-<br />

PO4 battery „LiTEx“ with integrated<br />

energy management<br />

system for EX-protected forklift<br />

trucks is suitable for Zone 1/21<br />

and Zone 2/22 and can be<br />

easily recharged in these zones<br />

using an ATEX-certified, pressurized<br />

charger. This eliminates<br />

the need for time-consuming,<br />

complicated battery changes<br />

outside of the zones, as well as<br />

and outgassing.<br />

The newly developed EX-protected<br />

drawbar reach truck EXR<br />

(photo) will be presented for<br />

the first time at <strong>ACHEMA</strong>. This<br />

certified EX-protected device<br />

features innovative technology<br />

and user-friendly operation in<br />

the tightest of spaces. The EXprotected<br />

drawbar reach truck<br />

with mast feed is suitable for<br />

picking up closed pallets in<br />

tight rack aisles and containers.<br />

The mast feed ensures that the<br />

load‘s center of gravity always<br />

remains the same. This and additional<br />

intelligent safety features<br />

for the operator also increase<br />

work safety.<br />

Stöcklin is also presenting its<br />

wide-ranging special ATEX-INOX<br />

expertise with an INOX-EX protective<br />

pallet truck with weighing<br />

system designed according<br />

to user requirements, which can<br />

be used in explosion-sensitive<br />

environments with special hygiene<br />

and cleanroom regulations,<br />

thanks to its anti-bacterial,<br />

sterile, stainless-steel surface<br />

and EX-protected design.<br />

ond<br />

Stöcklin Logistik<br />

Hall 11.0, Stand A69


<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Instrumentation/Process Automation 43<br />

Functional Safety<br />

Driving Digitalization of Functional Safety to the Next Level<br />

With a holistic portfolio of solutions<br />

for the digitalization of a<br />

plant’s safety lifecycle, the<br />

HIMA Group has set out to significantly<br />

simplify the compliant<br />

operation of functional<br />

safety in the process industry.<br />

At Achema, HIMA is not only<br />

showcasing its portfolio of<br />

safety-related automation solutions,<br />

but will also be using its<br />

presence in Frankfurt to demonstrate<br />

the next stage of its<br />

digitalization strategy. „Secure<br />

live connections from Frankfurt<br />

to our Customer Solutions<br />

Centers in Brühl and Singapore<br />

illustrate what is already possible<br />

and how we are consistently<br />

driving forward the idea<br />

of digitalizing the safety lifecycle,“<br />

explains Jörg de la<br />

Motte, CEO of the HIMA Group.<br />

Just like at the trade fair, customers<br />

will be able to use secure<br />

connections to HIMA‘s<br />

Customer Solutions Center to<br />

perform tasks such as simulating<br />

the control of safety systems,<br />

testing the automatic inventorying<br />

of their safety assets,<br />

or carrying out automatic<br />

recurrent tests. For example,<br />

they will be able to see how<br />

safety-relevant plant and operating<br />

data can be combined<br />

across site boundaries in order<br />

to meet the IEC 61511 standard‘s<br />

requirements in practice.<br />

„With our trade fair presence,<br />

we are creating a digital showcase<br />

for our Customer Solutions<br />

Center,“ explains Sergej<br />

Arent, director, Applications, at<br />

the HIMA Group. “Customers<br />

will be able to discuss and shed<br />

light on their issues with HIMA<br />

experts in person, and also remotely<br />

in digital workshops.<br />

The resulting solutions can<br />

then be remotely tested and<br />

validated with hardware and<br />

software from the manufacturer<br />

and partner companies in<br />

the Customer Solutions<br />

Centers.”<br />

At Achema, HIMA will be demonstrating<br />

how this works in<br />

practice: In live workshops, the<br />

health and status of products<br />

and solutions will be visible<br />

using video links. In this way,<br />

large plant components such as<br />

block valves for steam turbines,<br />

which would be too<br />

large to transport to Frankfurt<br />

or to customers, can be tested<br />

remotely with at least as much<br />

insight as an in-person test.<br />

Customers at distant locations<br />

can draw on the know-how of<br />

HIMA experts who are connected<br />

from Brühl or Singapore.<br />

Safety experts see HIMA’s<br />

Safety Lifecycle Digitalization<br />

as a holistic process that ranges<br />

from engineering through operations<br />

to expansions and<br />

modifications, and which<br />

makes the management of<br />

safety technology more efficient<br />

and easier for plant operators.<br />

This is significant because<br />

over 80% of accidents in<br />

process industry plants can be<br />

attributed to human error. Digitized<br />

processes, including<br />

automatic tests, not only help<br />

Sergej Arent (left) and Jörg de la Motte (right) of HIMA<br />

Source: HIMA<br />

to eliminate errors and lost information,<br />

but also to enhance<br />

safety thanks to stringent adherence<br />

to processes. The digitized<br />

process also enables new<br />

analysis and optimization options<br />

– for example, by automatically<br />

determining and displaying<br />

key performance indicators<br />

(KPIs). This enables a<br />

real-time feedback loop for operations<br />

and safety experts. In<br />

practice, HIMA customers report<br />

savings of up to 70%. ond<br />

HIMA Paul Hildebrandt<br />

Hall 11.1, Stand E26<br />

We understand how you are challenged every day<br />

to enhance your plant’s safety and performance.<br />

MAXIMIZE<br />

+ CAPITALIZE<br />

You gain more options to fit your needs, build up product<br />

quality, increase safety, reduce costs and minimize risks.<br />

Endress+Hauser helps you to improve your processes:<br />

• With our field instruments that are designed with safety in mind<br />

• With our worldwide industry application know-how<br />

• With technologies and services for performance optimization<br />

Visit us at <strong>ACHEMA</strong> 2024, Frankfurt am Main<br />

10 – 14 June 2024, Hall 11.1, Stand C27<br />

Do you want to learn more?<br />

www.endress.com/chemical


44<br />

<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Instrumentation/Process Automation<br />

Digital Tools minimise Risks and accelerate Projects<br />

Modernisation of Process Control Systems<br />

Guido Wink, General Manager for the<br />

Netherlands and responsible for systems and<br />

software within Emerson in Europe<br />

Source: Emerson<br />

Rob Spilsbury, sales director for the modernisation<br />

business in Europe, Emerson<br />

Many process plants have legacy process control systems. These systems require<br />

special expertise and spare parts to keep them running. The old systems<br />

also usually do not allow the full potential of the plant to be utilised.<br />

Despite these obvious limitations, there is still a reluctance to modernise.<br />

Guido Wink and Rob Spilsbury from Emerson explain how the transition of<br />

legacy process automation systems to new technology can be done efficiently<br />

and without any risk.<br />

Source: Emerson<br />

What is the main reason for<br />

companies to modernise<br />

their process automation<br />

and control systems?<br />

Guido Wink: It‘s a huge pressure<br />

on the industry coming<br />

from economical factors. The<br />

plants need to work more and<br />

more efficient, more data is<br />

required for sustainability reporting,<br />

and if you look at the<br />

work force, old work force is retiring,<br />

and new professionals<br />

are hard to find. What we see in<br />

the companies, is that a lot of<br />

the systems are so old – some -<br />

times 20 to 30 years – that the<br />

technology, and also the knowledge<br />

for a smooth operation is<br />

no longer available. That was<br />

the time of Word Perfect 5.1<br />

and Windows NT and that is<br />

still the technology some of our<br />

customers‘ plants are running<br />

on. So there is an enormous<br />

pressure on the industry to<br />

modernise their control systems<br />

to make data available at<br />

the right place.<br />

Why have the systems not<br />

been modernised for so<br />

long?<br />

Wink: Because it‘s complex to<br />

change the whole process<br />

control architecture. Over these<br />

20 to 30 years, a lot has<br />

changed in the systems, but<br />

the current employees don‘t<br />

know exactly all the changes in<br />

the programming and in the<br />

codes that have been done. Not<br />

every field device is connected<br />

anymore. All this kind of<br />

changes are a huge risk, when<br />

transferring the control system<br />

into a modern one. That‘s why,<br />

in contradiction to IT systems,<br />

they didn‘t want to touch it. It‘s<br />

risky and there are too much<br />

investments required.<br />

However, modern devices<br />

are often already installed at<br />

Find us at<br />

Hall 11.1<br />

Booth A87<br />

YOUR FULL-SERVICE<br />

PROVIDER FOR GAS,<br />

MOISTURE & LIQUID<br />

ANALYSIS<br />

&<br />

Area F2.0<br />

Booth A4<br />

www.process-insights.com


<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Instrumentation/Process Automation 45<br />

the field device level, for<br />

example, so why were<br />

investments made here?<br />

Wink: Yes, regarding the field<br />

devices, they are generally in a<br />

more modern condition, because<br />

it is much easier to re -<br />

place a field device. If the de -<br />

vice didn‘t work anymore it‘s already<br />

been replaced by a version<br />

which e.g. has WirelessHART,<br />

and all the latest technologies.<br />

That has been done<br />

all over the time. But the process<br />

control systems haven‘t<br />

been touched. And so the data<br />

from the field often cannot be<br />

made available in the upper<br />

management levels. It is then<br />

not possible to transfer the data<br />

to the cloud or make it available<br />

for remote applications and<br />

ana lyses. The big challenge for<br />

our customers now is to touch<br />

the legacy obsolete process<br />

control system and replace it<br />

with a modern, cloud-based<br />

system such as DeltaV.<br />

What are the requirements<br />

for modernisation with the<br />

Emerson DeltaV system?<br />

Spilsbury: It doesn‘t matter if<br />

our customers have Emerson<br />

devices or devices from com -<br />

petitors in their field. Also the<br />

obsolete control system can be<br />

an old Emerson system or e.g.<br />

from Honeywell or Siemens.<br />

We can always realise the transition<br />

from the legacy system to<br />

a modern system with low risks<br />

and manageable investment<br />

costs. Tools such as DeltaV<br />

Revamp or DeltaV IO.Connect<br />

help with the migration.<br />

What are the advantages?<br />

Wink: First of all, it is important<br />

to have a look at all assets in the<br />

plant and their status in order to<br />

obtain an accurate picture of<br />

the existing instrumentation<br />

and control technology of the<br />

entire plant. The cloud-based<br />

DeltaV Revamp software so -<br />

lution is helping to analyse the<br />

old code of a field device, for<br />

example. The software offers a<br />

fully integrated digital workflow<br />

that utilises the power of arti -<br />

ficial intelligence. DeltaV<br />

Revamp automatically converts<br />

the logic of the existing control<br />

system into a fully tested and<br />

documented control system database.<br />

The corresponding results<br />

are then fed into the<br />

stand ard project planning platform.<br />

From the results, project<br />

teams can see to what extent<br />

the conversion of the existing<br />

code can be automated and<br />

how much needs to be created<br />

and revised manually. Based on<br />

this data, the transition to complete<br />

DeltaV systems with decentralised<br />

control and safetyoriented<br />

system instrumenta -<br />

tion can then take place.<br />

What role does DeltaV<br />

IO.Connect play in the<br />

migration?<br />

Wink: DeltaV IO.connect uses<br />

the I/O systems of the legacy<br />

system so you don‘t have to<br />

touch certain areas in the<br />

plant, especially in the field,<br />

during the transition process.<br />

In this way, the system can be<br />

migrated in a very short time. If<br />

all the steps have been well<br />

prepared, we are talking about<br />

a few weeks of system down -<br />

time compared to months with<br />

the conventional approach.<br />

What is the feedback you get<br />

from your customers about<br />

the benefits of modernising<br />

with DeltaV?<br />

Spilsbury: The CAPEX investment<br />

really has to pay off as<br />

early as possible and the new<br />

technology then needs to be a<br />

platform for the future. Once<br />

the systems have been implemented,<br />

very often our cus -<br />

tomers give us the feedback<br />

that the investment in DeltaV<br />

technology improves their<br />

efficiency, tied to leading to<br />

better energy management, reduction<br />

in batch cycle times, removing<br />

qualitative defects, and<br />

allowing access to information<br />

that can drive better performance<br />

of the field de vices.<br />

Wink: What we also often see<br />

is: When customers have finished<br />

a modernisation project<br />

and see the benefit, they are<br />

starting a sort of programme<br />

with Emerson to modernise all<br />

their systems world wide. In this<br />

way they certainly can make<br />

sure that in all the plants the<br />

same system is running, with<br />

the same operating philosophy,<br />

There is still a great deal of reluctance to modernise outdated<br />

process control systems. With the right tools, migration can<br />

succeed efficiently and without risk<br />

and the same maintenance<br />

philosophy. If customers are<br />

collecting data worldwide, they<br />

have the benefit to have access<br />

to all the the sides, to see how<br />

the sites are running, and how<br />

the systems are running.<br />

Which sectors do the majority<br />

of customers come from?<br />

Wink: We have programmes<br />

with life science customers, but<br />

also in the chemical industry as<br />

well as in oil and gas and in the<br />

power industry. We are very<br />

strong in all market segments,<br />

so that‘s absolutely a strong<br />

point for us.<br />

Spilsbury: But they all have<br />

their own unique challenges,<br />

e.g. pharmaceutical regulatories,<br />

environments which are<br />

changing, a different philosophy<br />

in terms of sustainability,<br />

so they‘ll all have different<br />

benefits from the technology.<br />

Even if it reduces the risk of<br />

downtime that‘s the minimum<br />

people should accept from an<br />

investment in the new technology.<br />

This means that all customers<br />

want different benefits<br />

from DeltaV technology and we<br />

do our best to fulfil these<br />

requirements.<br />

Can you name a succesful<br />

modernisation project?<br />

Spilsbury: There is a trend towards<br />

greater sustainability in<br />

the chemical industry. Lyondellbasell<br />

in Wesseling, for<br />

example, selected Emerson to<br />

modernise the control systems<br />

and software at the company‘s<br />

Wesseling site in Germany. To<br />

this end, a legacy system was<br />

converted to DeltaV. The driver<br />

behind that was actually that<br />

they‘ve changed from a traditional<br />

feedstock to a green or<br />

sustainable feedstock which<br />

then meant they had to modernise<br />

their control system infrastructure<br />

to support a different<br />

processing philosophy. The<br />

Pressure, Temperature, Level<br />

Everything From a<br />

Single Supplier?<br />

Source: Emerson<br />

implementation of the new<br />

automation technology will help<br />

to improve operations at the<br />

production facility. Daniela Held<br />

Emerson<br />

Hall 11.1, Booth C3<br />

High-Precision Process Measuring<br />

and Control Technology from AFRISO<br />

74-03<br />

Visit us in<br />

hall 11.1<br />

stand E 86<br />

10. – 14.06.2024


46<br />

<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Instrumentation/Process Automation<br />

Ethernet APL and More<br />

More Sustainable, Data-Driven Solutions<br />

With Ethernet APL, devices communicate with each other at high speeds<br />

Plant and supply security,<br />

maintaining competitiveness<br />

when switching to new energy<br />

sources, digitalization pressure<br />

and faster product development<br />

times — the list of challenges<br />

is long. „This makes it all<br />

the more important for the process<br />

industry to bring innovation<br />

and practice together<br />

and show how measurement<br />

technology can help to comply<br />

with the strictest safety standards<br />

while increasing efficiency<br />

and profitability,“ says Andreas<br />

Leppert, industry manager<br />

Chemical & Oil at Endress+Hauser<br />

Germany. The<br />

Source: Endress+Hausert<br />

focus here is on supporting the<br />

optimization of CO 2<br />

emissions,<br />

as well as progressive digitalization.<br />

SIL-certified Measuring<br />

Malfunctions in process plants<br />

can have serious consequences<br />

for the environment, people<br />

and machinery. The more complex<br />

the plant, the greater the<br />

risk of safety-relevant malfunctions.<br />

In the chemical, oil and<br />

life sciences sectors in particular,<br />

the process environment<br />

also harbors considerable risks.<br />

For example, the measurement<br />

technology used must not only<br />

withstand extreme corrosion or<br />

temperature, it must also guarantee<br />

safety in potentially explosive<br />

areas. At <strong>ACHEMA</strong>,<br />

Endress+Hauser will be presenting<br />

SIL-certified measuring<br />

devices and intelligent testing<br />

concepts that systematically reduce<br />

safety risks. This also includes<br />

its Heartbeat Technology<br />

diagnostic and testing concept.<br />

Key Technology Ethernet APL<br />

However, digitalization not only<br />

contributes to greater sustainability,<br />

but also promotes increased<br />

efficiency. This requires<br />

intelligent, seamlessly networked<br />

measurement technology:<br />

„The networking of field<br />

devices offers great potential<br />

for improving system performance.<br />

However, 97% of field<br />

data has so far remained<br />

unused,“ says Leppert. Thanks<br />

to Ethernet Advanced Physical<br />

Layer (APL), it is now possible<br />

for devices in the process industry<br />

to communicate with each<br />

other at high speed and over<br />

distances of up to 1,000 m. „We<br />

want to show on site that Ethernet<br />

APL is a key technology that<br />

closes the gap in the automation<br />

pyramid towards the<br />

field level and thus opens doors<br />

for more efficient processes,“<br />

continues Leppert. ond<br />

Endress+Hauser<br />

Hall 11.1, Stand C27<br />

Allrounder<br />

Handliches Tablet<br />

Neben dem Tablet bietet i.Safe Mobile weitere Produkte an<br />

Das neue 10,1-Zoll-5G-Androidund<br />

Windows-Tablet IS940.1 /<br />

IS945.1 wurde für die Datenkommunikation<br />

in der Prozessindustrie<br />

und in der Automatisierung<br />

konzipiert, um sich<br />

nahtlos in die bestehende Systemlandschaft<br />

im 4G/5G-Campus<br />

oder Wi-Fi-Netz zu integrieren.<br />

Das handliche Tablet<br />

ist mit einem leistungsstarken,<br />

Bild: i.Safe Mobile<br />

IIoT-optimierten Chipsatz ausgestattet,<br />

verfügt über eine<br />

16-polige ISM-Schnittstelle, Wi-<br />

Fi 6, Bluetooth 5.2 und NFC-<br />

Unterstützung und hat einen<br />

austauschbaren, langlebigen<br />

Akku, frei programmierbare<br />

Tasten sowie Haupt- und<br />

Frontkamera.<br />

br<br />

i.Safe Mobile<br />

Halle 11.1, Stand B26<br />

Modulare Einstiegslösung<br />

pH-Sensoren reinigen<br />

Modulares Steuerungssystem<br />

Bild: Knick<br />

Mit der Uniclean-700-Serie liefert<br />

Knick ein Einstiegssystem<br />

für die automatische Reinigung<br />

von pH-Sensoren. Der Reinigungsvorgang<br />

lässt sich durch<br />

ein einfaches Schaltsignal aus -<br />

lösen, zum Beispiel über den<br />

Relaiskontakt eines Stratos<br />

Multi und Protos II oder auch<br />

durch einen einfachen Taster.<br />

Die Serie funktioniert auch herstellerunabhängig<br />

mit fremden<br />

Transmittern oder Armaturen.<br />

Der modulare Aufbau erlaubt<br />

einen einfachen Umbau. Alle<br />

Teile sind einzeln erhältlich, sodass<br />

die Endkonfiguration beim<br />

Uniclean 710 und 720 direkt vor<br />

Ort passieren kann. Das Uni -<br />

clean 730 wird fertig montiert<br />

und einsatzbereit geliefert. br<br />

Knick<br />

Halle 11.1, Stand A45<br />

Erweiterung der Flexi-Flow-Compact-Serie<br />

Vielseitige Massendurchflussmesser/-regler für Gase<br />

Bronkhorst hat seine Flexi-<br />

Flow-Compact-Serie erweitert.<br />

Die aktuelle Version zeichnet<br />

sich durch niedrigere Durchflussbereiche<br />

bis 5 ml n /min<br />

aus. Darüber hinaus umfasst<br />

die Serie nun Instrumente als<br />

Downported-Variante für den<br />

vereinfachten Einbau sowie<br />

Durchflussregler mit integrierten<br />

Absperrventilen, um eine<br />

höhere Dichtheit zu gewährleisten<br />

oder eine Sicherheitsabschaltung<br />

zu ermöglichen.<br />

Eine der wichtigsten Verbesserungen<br />

in der Flexi-Flow-<br />

Compact-Serie ist die Integration<br />

von Ethernet-Kommunikation,<br />

die nahtlose Konnektivität<br />

und Integrationsmöglichkeiten<br />

für moderne, industrielle<br />

Umgebungen bietet.<br />

Die neuen Modelle nutzen wie<br />

bisher einen speziellen Chip-<br />

Sensor in Verbindung mit der<br />

Bypass-Technologie. Die thermischen<br />

Massendurchflussmesser<br />

und -regler bieten eine<br />

hohe Performance und<br />

zeichnen sich durch eine Verringerung<br />

der Baugröße um<br />

35 % im Vergleich aus.<br />

Die fortschrittliche Sensortechnologie<br />

gewährleistet<br />

nicht nur eine stabile Durchflussregelung,<br />

sondern auch<br />

schnelle Reaktionszeiten mit<br />

Settling-Zeiten von weniger<br />

als 150 ms, was eine präzise<br />

Regelung auch bei sehr dynamischen<br />

Prozessbedingungen<br />

ermöglicht. Integrierte Temperatur-<br />

und Drucksensoren<br />

sowie eine integrierte Gasdatenbank<br />

sorgen für hohe Genauigkeit<br />

bei variablen Prozessparametern.<br />

Dadurch lassen<br />

sich die Flexi-Flow-Com-<br />

Flexi-Flow Compact<br />

Bild: Bronkhorst<br />

pact-Instrumente direkt vor<br />

Ort für eine Vielzahl von Anwendungen<br />

anpassen. Darüber<br />

hinaus bieten die Instrumente<br />

umfassende Überwachungs-<br />

und Steuerungsfunktionen,<br />

ein USB-C-Anschluss<br />

für einfache Einrichtung, optionale<br />

Bluetooth-Kommunikation<br />

für verbesserte Zugänglichkeit<br />

sowie eine Namur-Statusanzeige<br />

über farbige<br />

LEDs und digitale Ausgabeparameter.<br />

br<br />

Bronkhorst<br />

Halle 11.1, Stand F3


<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Instrumentation/Process Automation 47<br />

More Sustainable and Data-Driven<br />

Measurement Technology and Industry Solutions<br />

According to the motto<br />

“Sustainable Partner, Sustainable<br />

Success”, Endress+Hauser<br />

will provide a comprehensive<br />

overview of state-of-the-art<br />

measurement technology for<br />

the chemical and life sciences<br />

industry and present practical<br />

industry solutions at <strong>ACHEMA</strong>.<br />

In the chemical & oil and life<br />

sciences sectors in particular,<br />

the process environment harbors<br />

considerable risks: For<br />

example, the measurement<br />

technology used must not only<br />

withstand extreme corrosion or<br />

temperature, it must also guarantee<br />

safety in potentially explosive<br />

areas. Endress+Hauser<br />

will be presenting SIL-certified<br />

measuring devices and intelligent<br />

testing concepts that systematically<br />

reduce safety risks.<br />

This also includes the Heartbeat<br />

Technology diagnostic and<br />

testing concept, and devices<br />

with Ethernet APL connectivity.<br />

Thanks to Ethernet APL, it is<br />

possible for devices to communicate<br />

with each other at<br />

high speed and over long distances<br />

of up to 1,000 m in explosive<br />

areas.<br />

Endress+Hauser is also focusing<br />

on the topic of sustainability.<br />

As a partner to the process<br />

industry, the company helps its<br />

customers to become climateneutral<br />

and offers the necessary<br />

measurement technology,<br />

solutions and services. The<br />

basis for decarbonization is<br />

digitalization: without valid<br />

data, many applications in the<br />

field of decarbonization cannot<br />

be used and monitored sustainably.<br />

At the trade show,<br />

Endress+Hauser will also be<br />

demonstrating how existing<br />

data streams can be optimally<br />

Measurement technology, solutions and services for a sustainable industry<br />

Source: Endress+Hauser<br />

utilized using digital twins. In<br />

addition, a variety of inline calibration<br />

services offer customers<br />

support in always keeping<br />

their systems in top condition,<br />

thus reducing the need for<br />

maintenance, and extending<br />

Vielseitiges Sensorspektrum<br />

Sensoren für Bioreaktoren und harte Fälle<br />

Hamilton Bonaduz wird auf der<br />

<strong>ACHEMA</strong> in Frankfurt ein breites<br />

Sensorportfolio für die Prozessindustrie<br />

präsentieren.<br />

„Wir freuen uns über direktes<br />

Kundenfeedback zu unseren<br />

Innovationen und Technologien<br />

im Bereich der Prozessanalytik“,<br />

erklärt Daniel Egger,<br />

Global Marketing Director Process<br />

Analytics bei Hamilton Bonaduz.<br />

Unter anderem können<br />

sich die Fachbesucher vor Ort<br />

den Incyte-Arc-Sensor zur Echtzeitkontrolle<br />

der lebenden Zelldichte<br />

anschauen. Das Sammeln<br />

der Echtzeitdaten ermöglicht<br />

ein schnelles Einschreiten<br />

und verbessert die Kontrollmöglichkeiten<br />

sowie die wünschenswerten<br />

Qualitätsmerkmale.<br />

Zusätzlich zeigt Hamilton<br />

mit Dencytee Arc, einen Sensor<br />

zur Messung der Gesamtzelldichte.<br />

Letztere basiert auf einer<br />

Kombination von Transmissions-<br />

und Reflexionsmessung<br />

calibration intervals in the future.<br />

Digital interfaces enable<br />

seamless integration of the<br />

calibration data into the production<br />

or process control system,<br />

which enables real-time<br />

monitoring and adjustment of<br />

und ermöglicht besonders präzise<br />

Messungen – sowohl in<br />

niedrigen als auch in hohen<br />

Zellkonzentration. Auf diese<br />

Weise wird eine nahezu lückenlose<br />

Prozessüberwachung in<br />

Echtzeit gewährleistet. Als echter<br />

Bestseller hat sich seit seiner<br />

Markteinführung auch der<br />

„CO 2 NTROL-Sensor“ erwiesen.<br />

Anders als bei herkömmlichen<br />

CO 2 -Sensoren basiert die Messung<br />

auf einem optischen Prinzip.<br />

Als markante Vorteile sind<br />

seine Genauigkeit und Stabilität<br />

auch über mehrere Produktionszyklen<br />

hinweg zu nennen,<br />

was einen nahezu wartungsfreien<br />

Betrieb ermöglicht. Weitere<br />

Sensoren zur Messung des<br />

pH-Wertes sowie des Gelöstsauerstoffgehalts<br />

(DO) gehören<br />

ebenfalls zum Hamilton-Portfolio<br />

und werden den Fachbesuchern<br />

am Messestand vorgestellt.<br />

„Darüber hinaus werden<br />

wir auch unsere Single-use-<br />

the measuring devices. This increases<br />

efficiency, reduces production<br />

downtime, and improves<br />

the accuracy of<br />

measurements.<br />

dh<br />

Endress+Hauser<br />

Hall 11.1, Stand C27<br />

Prozesssensoren präsentieren,<br />

die eine einfache Integration in<br />

Single-use Bags und Benchtop-<br />

Bioreaktoren ermöglichen und<br />

somit jedem Single-use-Bioprozess<br />

das volle PAT-Spektrum<br />

zur Verfügung stellen“, erklärt<br />

Egger.<br />

br<br />

Hamilton Bonaduz<br />

Halle 11.1, Stand F43<br />

Vielseitige Sensoren von Hamilton<br />

Bild: Hamilton<br />

One Step<br />

Ahead.<br />

Hazardous Rated<br />

Mobile Devices by<br />

Pepperl+Fuchs<br />

Frankfurt/Main 10-14 June 2024<br />

Visit us on Hall 11.1, Booth A43<br />

Be first in your market—with trendsetting mobile<br />

products and solutions.


48<br />

<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Instrumentation/Process Automation<br />

Integration and Networking<br />

SPE, IO-Link and Sensor-to-Cloud<br />

Single Pair Ethernet (SPE) offers considerable advantages<br />

Jumo is on a dynamic-development path towards becoming a leading system and solution provider for<br />

industrial sensor and automation technology. This change is clearly demonstrated by the integration<br />

and networking of modern technologies, such as Single Pair Ethernet (SPE), IO-Link and sensor-tocloud<br />

communication in the Jumo system world.<br />

SPE is a pioneering development<br />

in the world of industrial<br />

communication technologies.<br />

Originally developed in the<br />

automotive industry, SPE offers<br />

considerable advantages for industrial<br />

automation. It uses only<br />

a single wire pair for data transmission,<br />

which enables a leaner,<br />

less-expensive and simpler infrastructure,<br />

while maintaining<br />

high data transmission rates.<br />

SPE supports data rates of up to<br />

1 Gbit/s with a line length of 40<br />

m and enables consistent data<br />

transmission right down to the<br />

field level. Jumo uses the<br />

10BASE-T1L standard with a<br />

lower, but still perfectly adequate,<br />

data transmission rate<br />

of 10 Mbit/s. A line length of up<br />

to 1,000 m can be achieved.<br />

The advantages of SPE include<br />

space and weight savings, easier<br />

installation, cost savings,<br />

longer range, faster data transmission,<br />

and integrated power<br />

supply via PoDL. These features<br />

make SPE ideal for networking<br />

in the context of the<br />

industrial internet of things<br />

(IIoT) and Industry 4.0, as it<br />

meets the requirements for<br />

ever greater networking of devices<br />

and data-driven decisionmaking.<br />

Source: Jumo<br />

Importance of IO Link<br />

IO-Link is a communication<br />

technology that has been part<br />

of Jumo‘s product portfolio for<br />

many years. It ensures seamless<br />

communication between sensors,<br />

actuators and the control<br />

system. As the first standardized<br />

IO technology for communication<br />

with sensors and<br />

actuators, IO-Link enables bidirectional,<br />

digital point-to-point<br />

industrial network logging.<br />

The key features of IO-Link include<br />

bidirectional communication,<br />

device parameterization,<br />

comprehensive diagnostic<br />

capabilities and flexibility<br />

in supporting a wide range<br />

of intelligent Jumo devices. IO-<br />

Link also plays a central role in<br />

the implementation of smart<br />

manufacturing and the fourth<br />

industrial revolution by providing<br />

an intelligent solution for<br />

optimizing production processes<br />

and improving production<br />

efficiency as well as occupational<br />

safety.<br />

Machine-to-machine (M2M)<br />

communication is also a key element<br />

of Industry 4.0. It refers<br />

to the automated exchange of<br />

data between machines, systems,<br />

and devices, often via a<br />

network, without human intervention.<br />

This communication<br />

enables machines to exchange<br />

information, coordinate tasks,<br />

and make decisions based on<br />

real-time data.<br />

M2M-communication refers to<br />

the direct exchange of data between<br />

devices, machines, sensors,<br />

and control systems such<br />

as the Jumo variTRON 500. This<br />

communication usually takes<br />

place via wireless or wired networks<br />

and is a central component<br />

of automation and monitoring<br />

systems in various industries.<br />

The concept is closely linked to<br />

IoT, where the focus is on interaction<br />

between machines. SPE<br />

and IO-Link play a decisive role<br />

in M2M communication. SPE<br />

enables the fast and efficient<br />

transmission of large amounts<br />

of data via a single wire pair,<br />

which can be a great benefit in<br />

complex automation environments.<br />

By integrating SPE, machines<br />

and sensors can communicate<br />

over greater distances<br />

and transmit data more<br />

efficiently. IO-Link technology<br />

scores points by providing a robust<br />

and flexible platform for<br />

the exchange of sensor data<br />

and control signals.<br />

The bidirectional communication<br />

capability of IO-Link enables<br />

detailed diagnostics and<br />

real-time feedback from sensors<br />

and actuators, which is essential<br />

for precise control and<br />

monitoring in M2M networks.<br />

Jumo has recognized these advantages<br />

and successfully integrated<br />

both technologies into<br />

its product portfolio.<br />

Importance of M2M<br />

M2M communication is used in<br />

many areas in which Industry<br />

4.0 is applied, one of which is<br />

production automation. This is<br />

where M2M enables precise<br />

control and monitoring of production<br />

processes. Machines<br />

can exchange status data and<br />

adapt processes based on realtime<br />

information. Another<br />

point is predictive maintenance,<br />

which enables constant<br />

monitoring of device statuses<br />

and triggers preventive maintenance<br />

measures before faults<br />

occur. Energy management<br />

within M2M technology can be<br />

used to monitor and control<br />

energy consumption to increase<br />

efficiency and reduce<br />

costs. In this context, logistics<br />

and supply chain management<br />

enable improved tracking and<br />

management of warehouse<br />

stocks, as well as means of<br />

transportation.<br />

Not only M2M communication,<br />

but also sensor-to-cloud technologies<br />

play a decisive role in<br />

the digital transformation of industrial<br />

automation. They enable<br />

sensor data to be transferred<br />

directly to the cloud,<br />

where it can be used for analysis,<br />

decision-making and process<br />

improvements. This development<br />

is a central component<br />

of Industry 4.0 and IIoT.<br />

At Jumo, sensor-to-cloud refers<br />

to the connection of smart sensors<br />

in industrial environments<br />

directly to the Jumo Cloud. This<br />

connection allows data from<br />

production processes to be acquired<br />

efficiently and converted<br />

into usable information.<br />

Smart sensors play a key role<br />

here, as they can send data directly<br />

to the cloud without the<br />

need for additional components.<br />

This direct data flow enables<br />

production data to be<br />

used quickly and efficiently,<br />

which increases productivity<br />

and reduces costs.<br />

Smart Sensors<br />

The integration of SPE within<br />

these smart sensors significantly<br />

expands sensor-to-cloud<br />

solutions and their possibilities.<br />

SPE in combination with<br />

the JUMO Cloud gateway that<br />

is integrated in the sensor implements<br />

a robust and efficient<br />

connection between information<br />

technology (IT) and<br />

the operation technology (OT)<br />

world. If the connection to the<br />

cloud server is lost, data is buffered<br />

in the smart sensor and<br />

an alarm is triggered.<br />

In summary, it can be said that<br />

Jumo is taking a significant<br />

step towards becoming a comprehensive<br />

system and solution<br />

provider by introducing<br />

innovative technologies, such<br />

as SPE, IO-Link and sensor-tocloud<br />

communication.<br />

Michael Wiener<br />

Product manager for Automation<br />

Systems<br />

Nico Müller<br />

Product manager for Software<br />

Jumo<br />

Hall 11.1, Stand E43


Lab/Pharma/<br />

Packaging<br />

Page 49–54<br />

<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

49<br />

June 10th – 12 o’clock<br />

Marchesini Group unveils new Line for<br />

Injectable Sterile Medicines<br />

<strong>ACHEMA</strong> 2024 will be a special<br />

occasion for Marchesini Group,<br />

as it celebrates its 50th anniversary<br />

this year. In addition to<br />

showcasing a wide selection of<br />

machines and production lines<br />

for the pharmaceutical industry,<br />

the Group will invite<br />

visitors to join the celebrations<br />

and reflect on the future together,<br />

sharing new ideas and<br />

projects.<br />

Extremely fast Line<br />

The stand will host several solutions<br />

produced by various<br />

Group divisions, including an<br />

absolute novelty designed to<br />

enhance the performance of<br />

companies specialised in the<br />

production of injectable sterile<br />

medicines. It is a line under isolator<br />

for sterile filling, capping,<br />

and coding of vials of various<br />

sizes, designed to be extremely<br />

fast: the line can produce up to<br />

500 pieces per minute with<br />

100 % IPC. The line will be unveiled<br />

to the public on the first<br />

day of the event, June 10th, at<br />

12 o’clock.<br />

GMP Compliant<br />

In addition to this innovation<br />

developed by the Aseptic division,<br />

the Group will also exhibit<br />

several machines produced by<br />

the Pharma Process and<br />

Pharma Laboratory divisions,<br />

perfectly compliant with the<br />

rigorous GMP standards. The<br />

stand will also feature two<br />

monoblocks, one for packaging<br />

solid products and one for powdered<br />

products: the first consists<br />

of a blister machine,<br />

equipped with the SEA Vision<br />

Line Clearance system, and a<br />

cartoner with an integrated<br />

Track & Trace module; the second<br />

is a compact solution for<br />

powder filling with 100 %<br />

weight control, developed by<br />

M.A.R, the latest brand to join<br />

Marchesini Group unveils a new line for injectable sterile medicines live at <strong>ACHEMA</strong><br />

the Group.<br />

New additions from the Pharma<br />

Packaging division showcased<br />

at the stand include a<br />

line for packaging and labeling<br />

injection pens, featuring a robotic<br />

island that precisely and<br />

flexibly positions the pens inside<br />

a paper tray. This tray, internally<br />

designed by the R&D<br />

department, features a functional<br />

design that enables significant<br />

savings in paper and<br />

glue (-50 % compared to traditional<br />

models on the market).<br />

Finally, there will be a corner<br />

dedicated to the Digital area<br />

featuring the latest innovations<br />

in digital transformation and<br />

artificial intelligence, including<br />

the “Morpheus” predictive<br />

maintenance solution, augmented<br />

reality format changeover,<br />

and the latest technologies<br />

related to robotic applications.<br />

dh<br />

Source: Marchesini Group<br />

TOC/ TN b -Analysatoren<br />

Durchsatzstarke Geräte<br />

erleichtern Laborabläufe<br />

TOC/TN b -Analysatoren für erleichterte Laborabläufe<br />

Bild: Analytik Jena<br />

Analytik Jena bringt die TOC/<br />

TN b -Analysatoren der Multi-<br />

N/C-x300-Serie auf den Markt.<br />

Mit ihrem robusten, nutzerfreundlichen<br />

Design, flexiblen<br />

Automatisierungsoptionen und<br />

einer intuitiven Software liefert<br />

die Multi-N/C-x300-Serie einfach<br />

zu bedienende, durchsatzstarke<br />

und kostenoptimierte<br />

Geräte für die Umweltanalytik<br />

und den pharmazeutischen Bereich.<br />

Die oberste Maxime bei<br />

der Entwicklung dieser Produktserie<br />

bestand darin, den<br />

Anwendern mehr Zeit für ihre<br />

Kernaufgaben zu schenken und<br />

den Aufwand für nicht-wertschöpfende<br />

Tätigkeiten zu reduzieren.<br />

Die intuitive und einfach<br />

zu bedienende Software,<br />

flexible Automatisierungsoptionen<br />

und ein benutzerfreundliches<br />

Design reduzieren die<br />

Aufwände für Probenvorbereitung,<br />

Kalibrierung und Wartung<br />

deutlich. Die Multi-<br />

N/C-x300-Serie steht für einen<br />

hohen Probendurchsatz, Langlebigkeit<br />

und geringe Gesamtbetriebskosten.<br />

Highlight ist<br />

die Bediensoftware mit Live-Ergebnisanzeige.<br />

Sie stellt alle<br />

wichtigen Informationen auf<br />

einen Blick dar, ermöglicht intuitive<br />

Workflows und bietet<br />

pharmakonforme Datenintegrität.<br />

Ein automatisches Diagnose-Tool<br />

überwacht kontinuierlich<br />

wichtige Faktoren wie<br />

Dichtigkeit oder Ofentemperatur.<br />

Da die Proben ausschließlich<br />

unter optimalen Bedingungen<br />

gemessen werden, ist ein<br />

sicherer, unbeaufsichtigter Betrieb<br />

möglich. Die TOC/TN b -<br />

Analysatoren eignen sich besonders<br />

für den Umwelt- und<br />

Pharmabereich. Ob flüssige<br />

oder feste Proben, partikel -<br />

reiche Abwässer, Reinstwasser,<br />

Trinkwasser, salzhaltige, saure<br />

oder alkalische Proben: Die<br />

Multi-N/C-x300-Analysatoren<br />

liefern zuverlässige Ergebnisse.<br />

bec<br />

Analytik Jena<br />

Halle 12.0, Stand E98<br />

October 9-11, 2024<br />

Orlando, FL<br />

Keep Up With the Latest<br />

Hydrogen Developments<br />

and Discover What’s Next<br />

at Experience POWER<br />

REGISTER NOW


50<br />

<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Lab/Pharma/Packaging<br />

Pharmaceutical Packaging<br />

GMP-Compliant Drums<br />

Source: Müller Drumtec<br />

Müller Drumtec’s cylindrical<br />

lidded drums are<br />

manufactured in<br />

GMP- compliant pharmaceutical<br />

quality<br />

MBP BIOPROCESSING<br />

PLATFORM<br />

Highly flexible automated solution for<br />

biopharmaceutical production<br />

Müller Drumtec, a leading<br />

manufacturer of specialty containers<br />

and packaging solutions<br />

for the pharmaceutical<br />

industry, will be demonstrating<br />

the quality and reliability of its<br />

proven packaging solutions for<br />

the pharmaceutical industry at<br />

<strong>ACHEMA</strong>. The company’s cylindrical<br />

lidded drums, which are<br />

manufactured in GMP-compliant<br />

pharmaceutical quality,<br />

are characterized by a blunt,<br />

gap-free weld and enable easy<br />

and residue-free cleaning. The<br />

high stability of the lidded<br />

drums, even under maximum<br />

load, as well as their suitability<br />

for various environmental and<br />

process conditions, exemplify<br />

Müller Drumtec‘s commitment<br />

to providing efficient and safe<br />

solutions for the pharmaceutical<br />

industry. Particularly noteworthy<br />

is the innovative option<br />

of completely emptying liquids<br />

using the FD and FDXXL drum<br />

emptying systems.<br />

In addition to the lidded drums,<br />

Müller Drumtec offers a wide<br />

range of other products including<br />

hoppers, silos, bung drums,<br />

stainless-steel bottles, butterfly<br />

valves, drum emptying systems,<br />

small handling equipment,<br />

as well as special accessories<br />

and special containers.<br />

All of these products are<br />

specially tailored to the needs<br />

of the pharmaceutical industry<br />

and are characterized by their<br />

high level of safety and quality.<br />

Müller Drumtec products can<br />

be flexibly configured with different<br />

seals, lids, handles, label<br />

holders, pivots and labeling options<br />

to meet the diverse<br />

requirements of the pharmaceutical<br />

industry. Finishes such<br />

as electrochemical polishing<br />

and HALAR or PTFE coatings<br />

improve performance and extend<br />

the range of applications<br />

of the products under the stringent<br />

conditions of pharmaceutical<br />

production.<br />

Another important feature of<br />

the manufacturer‘s product<br />

philosophy is sustainability.<br />

The use of robust, durable materials<br />

and well thought-out design<br />

minimizes the ecological<br />

footprint of the products and<br />

maximizes their reusability. dl<br />

Müller Drumtec<br />

Hall 3.1, Stand A6<br />

Nachhaltige Lösung<br />

Membranbasierte Herstellung von<br />

kaltem WFI<br />

Bild: Envirofalk<br />

Herstellung von<br />

WFI durch membranbasierte<br />

Wasseraufbereitung<br />

COME AND SEE MORE AT<br />

BOOTH # C71 HALL 3.1<br />

Envirofalk bietet mit den kalten<br />

WFI-Anlagen auf Memranbasis,<br />

pharmazeutischen Unternehmen<br />

eine überzeugende Möglichkeit<br />

in puncto Nachhaltigkeit<br />

an. Gerade in Zeiten hoher<br />

Energiekosten, wird vielen Unternehmen<br />

deutlich, wie umfangreich<br />

die Kosteneinsparungen<br />

mit kaltem WFI sind, da<br />

das Wasser nicht verdampft<br />

werden muss und keine nachträgliche<br />

Kondensation erforderlich<br />

ist.<br />

Die Wasseraufbereitungsanlagen<br />

für die kalte WFI-Erzeugung<br />

setzen sich aus der Verfahrenskombination<br />

Umkehrosmose,<br />

Elektrodeionisation<br />

und Ultrafiltration zusammen.<br />

Die Umkehrosmose dient als<br />

Barriere für Ionen, organische<br />

Verunreinigungen und Mikroorganismen.<br />

Über die nachgeschaltete<br />

Elektrodeionisation<br />

werden die verbliebenen Ionen<br />

entfernt. Im Anschluss dient<br />

das patentierte Ultrafiltrationsverfahren<br />

als absolute Sicherheitsstufe<br />

für Endotoxine und<br />

Mikroorganismen. Dabei werden<br />

spezielle Keramikmodule<br />

kontinuierlich mit Ozon beaufschlagt.<br />

So wird neben der thermischen<br />

auch eine chemische Sanitisierung<br />

ermöglicht. Zudem kann<br />

die Ozonisierung bis in die Vorbehandlung<br />

geleitet werden<br />

und somit bereits am Speisewassereingang<br />

aktiv möglichen<br />

Kontamination entgegenwirken.<br />

Um im Vorfeld bereits<br />

schädliche Einflüsse komplett<br />

auszuschließen, setzt Envirofalk<br />

auf ein ganzheitliches Hygienic-Design<br />

und eine umfassende<br />

Biofilmkontrollstrategie,<br />

die über den Anforderungen<br />

der einschlägigen Regelwerke<br />

liegen.<br />

dh<br />

Envirofalk<br />

Halle 4.1, Stand D49


<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Lab/Pharma/Packaging 51<br />

Pharmaceutical Robotics<br />

Automating the Gap between Fill-Finish and Freeze Dryer<br />

Automating transportation from the end of the fill-finish line to the freeze dryer is currently a major focus of automation upgrades<br />

Robots in the pharmaceutical<br />

industry must meet strict criteria<br />

beyond the requirements of<br />

most other industries. The<br />

focus is on cleanability and<br />

compatibility with decontamination<br />

media and processes as<br />

defined by good manufacturing<br />

practice (GMP) grades.<br />

A look at the set-up of pharmaceutical<br />

production lines, particularly<br />

fill-finish machines<br />

and freeze dryers, can reveal<br />

key trends in automation. In<br />

new plants, these stations are<br />

usually arranged close to one<br />

another. This is not always the<br />

case at existing plants that<br />

require automation upgrades;<br />

therefore, automating transportation<br />

from the end of the<br />

fill-finish line to the freeze<br />

dryer is currently a major focus<br />

of automation upgrades.<br />

Traditionally, product containers<br />

are moved between filling<br />

and freeze drying stations<br />

either by conveyors or humans.<br />

But a more efficient and<br />

safer alternative is on the horizon:<br />

automated guided vehicles<br />

(AGVs) adapted to the<br />

aseptic requirements of Grade<br />

Source: Stäubli Tec-Systems<br />

A/B environments. Serving as a<br />

link between these cells, a mobile<br />

solution could be the key<br />

to meeting aseptic process<br />

requirements while increasing<br />

production.<br />

According to Rudolf M. Weiss,<br />

Global Head of Life Sciences &<br />

Food at Stäubli Robotics, “We<br />

continuously develop robotic<br />

solutions for all applications<br />

and cleanroom levels in the life<br />

science sector, but the spotlight<br />

will be on hygienic design<br />

mobile robots for highly demanding<br />

mobile applications in<br />

Grade A/B environments,<br />

where rigorous cleaning<br />

requirements apply.”<br />

Stäubli’s pharma robots are already<br />

a major asset on fill-finish<br />

lines. <strong>ACHEMA</strong> attendees<br />

can witness this for themselves<br />

at Stäubli’s freeze dryer loading/unloading<br />

demo cell, developed<br />

in partnership with<br />

Spanish company Telstar, a<br />

specialist in pharmaceutical<br />

process equipment. The demo<br />

features a stationary Grade<br />

A-compliant TX2–90 Stericlean+<br />

robot loading trays into<br />

a “pizza door” freeze dryer and<br />

handling auxiliary tasks such as<br />

picking up clips and linking the<br />

trays to each other. dl<br />

Stäubli Tec-Systems<br />

Hall 3.1, Stand J72<br />

Your home for turnkey<br />

Filling line, isolator and freeze-dryer<br />

from one partner<br />

Tailor-made turnkey solutions with<br />

filling line, isolator, and freeze dryer<br />

are the result of close collaboration<br />

between your team and ours.<br />

Together, we will achieve your goals.<br />

Matthias Poslovski,<br />

Vice President Sales<br />

Talk to our experts:<br />

Hall 3.0, Booth A73<br />

OPTIMA pharma GmbH | Otto-Hahn-Str. 1 | 74523 Schwaebisch Hall | Germany | pharma@optima-packaging.com | www.optima-packaging.com/pharma


52<br />

<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Lab/Pharma/Packaging<br />

Life Cycle Assessment from Syntegon Provides Valuable Insights for Siegfried<br />

Tracking Down Emissions<br />

Source: Syntegon<br />

Siegfried fills a variety of liquid pharmaceuticals on Syntegon equipment<br />

Syntegon has recently developed its own calculation model based on so-called<br />

Life Cycle Assessments (LCA). The method allows the company to evaluate<br />

energy consumption and emissions during the entire life cycle of its<br />

machines.<br />

Companies in the pharmaceutical<br />

industry are increasingly<br />

aiming for resource efficiency<br />

and ecological processes.<br />

Boehringer Ingelheim, for<br />

example, plans to achieve CO 2<br />

neutrality by 2030 (Scope 1 and<br />

2). Bayer AG is aiming for zero<br />

net greenhouse gas emissions<br />

by 2050. There are numerous<br />

ways to achieve those goals:<br />

electricity and compressed air<br />

from ecological sources, alternative<br />

packaging materials, or<br />

modified production processes<br />

can pave the way to more<br />

sustainable production in the<br />

long term.<br />

Data is the Key<br />

However, if technological and<br />

process-related adjustments<br />

are to succeed, they need another<br />

important resource that<br />

is far less obvious than the systems<br />

and products themselves<br />

– data. Quantified consumption<br />

and emissions allow<br />

manufacturers to draw conclusions<br />

and make adjustments<br />

at machine or process level. Besides<br />

sufficient time, comprehensive<br />

data collection<br />

requires a calculation methodology<br />

that is appropriate for<br />

existing systems such as a filling<br />

line for liquid pharmaceuticals.<br />

The approach needs to accurately<br />

record electricity and<br />

media consumption like water<br />

and compressed air, and to allocate<br />

the values to different<br />

operating modes and machines.<br />

This way, it can provide<br />

a holistic overview of consumption<br />

at different times.<br />

Siegfried, a pharmaceutical<br />

contract manufacturer based in<br />

Switzerland and with production<br />

sites in Germany, has<br />

tackled this task together with<br />

a well-versed expert who also<br />

supplies the filling systems.<br />

Syntegon has recently developed<br />

its own calculation model<br />

based on so-called Life Cycle<br />

CO 2 -Footprint for a campaign with four batches<br />

Assessments (LCA). The method<br />

allows the company to evaluate<br />

energy consumption and<br />

emissions during the entire life<br />

cycle of its machines. Following<br />

extensive in-house calculations<br />

based on empirical values, the<br />

experts in processing and packaging<br />

technology have carried<br />

out an LCA using data from the<br />

contract manufacturer.<br />

Practical Implementation<br />

“On the one hand, Siegfried<br />

wanted to determine emission<br />

savings associated with green<br />

energy,” Steffen Carbon, responsible<br />

for sustainable product<br />

design at Syntegon, recalls.<br />

“On the other hand, the company<br />

was eager to understand<br />

Source: Syntegon<br />

the effects of modified production<br />

processes on the overall<br />

emissions at their German site.<br />

After all, the filling line accounts<br />

for around a tenth of<br />

the site‘s energy consumption.<br />

This gave us the opportunity to<br />

carry out LCA calculations with<br />

specific production data for the<br />

first time.”<br />

Siegfried operates several Syntegon<br />

filling lines for various<br />

liquid pharmaceuticals, including<br />

filling, capping, and crimping<br />

machines for glass containers<br />

as well as sterilizing and<br />

cleaning equipment. Process<br />

systems to produce water for<br />

injection (WFI) are also part of<br />

Siegfried’s set-up. The company<br />

switched from conventional<br />

electricity from a local supplier<br />

to certified electricity from renewable<br />

energy sources such<br />

as wind and water to ensure<br />

the ecological operation of all<br />

components. Moreover, a<br />

nearby waste incineration plant<br />

provides steam for WFI production.<br />

An efficient compressed<br />

air system further supplies machine<br />

parts and cleaning systems<br />

with compressed air.<br />

Insightful Findings<br />

“The company didn‘t know<br />

exactly how these adjustments<br />

would affect its emissions. Our<br />

analysis provided transparency,<br />

especially as all the machines<br />

on site are from the vast Syntegon<br />

portfolio. If needed, we<br />

were able to draw on existing<br />

data from our respective production<br />

sites to complete the<br />

analysis,” says Steffen Carbon.<br />

Syntegon’s experts and Siegfried‘s<br />

production specialists<br />

compiled the data over the<br />

course of a week. “We defined<br />

CO 2 -savings with campaign filling<br />

beforehand what information<br />

we needed, such as data on<br />

electricity and steam consumption,<br />

compressed air, and WFI.<br />

We correlated this with material<br />

values from a specialized database<br />

to determine the actual<br />

emissions of each category.”<br />

Up to 80 Percent<br />

The results of the comprehensive<br />

calculations: by using<br />

green electricity, self-generated<br />

steam, and compressed<br />

air, Siegfried reduces its CO 2<br />

emissions by up to 80 %. WFI<br />

generation contributes around<br />

50 %, while the use of electricity<br />

for all machines accounts<br />

for a third. The rest relates to<br />

compressed air generation.<br />

“This is a remarkable result<br />

that proves two things: major<br />

savings can be achieved with<br />

appropriate resource adjustments.<br />

However, we can also<br />

see that a large share of the<br />

emissions is still generated during<br />

the utilization phase when<br />

using green energy, which in<br />

this case still causes two thirds<br />

of the emissions over the life<br />

cycle. This phase is therefore<br />

the most important area for<br />

further reductions.”<br />

Campaign Filling<br />

A second calculation, which focused<br />

on the effects of modified<br />

production processes on<br />

CO₂ emissions, demonstrated<br />

the potential of such a change.<br />

Instead of running several individual<br />

batches, the CDMO<br />

relies on so-called campaign<br />

filling, i. e. several batches in<br />

combination. This reduces<br />

format changes, such as adjustments<br />

to mechanical components,<br />

and cleaning to a mini-<br />

Source: Syntegon


<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Lab/Pharma/Packaging 53<br />

Source: Syntegon<br />

Steffen Carbon, responsible for sustainable product design at Syntegon<br />

mum. The time-saving process<br />

has a noticeable effect on<br />

emissions. “Here, too, we collected<br />

data on the different<br />

production cycles and took a<br />

close look at the operating<br />

modes. How much energy does<br />

the filling line need during operation?<br />

How much in standby<br />

mode?” explains Carbon.<br />

The evaluation of the average<br />

times for individual and campaign<br />

batches reveals that<br />

Siegfried saves up to 20 % in<br />

emissions during campaign operation.<br />

“Significantly reduced<br />

format changes and the oneoff<br />

setting for campaign filling<br />

do the trick,” says Steffen Carbon.<br />

While the specific project<br />

largely focused on ongoing operations,<br />

the expert recommends<br />

that companies evaluate<br />

other modes as well: “Detailed<br />

analyses, for example of<br />

the various standby modes, are<br />

necessary to determine how<br />

much energy is really needed<br />

during non-productive times.<br />

Operators have several options<br />

to effectively control resource<br />

consumption and emissions,”<br />

the expert points out.<br />

The Course for the Future<br />

Syntegon’s analyses provide<br />

key insights in both cases. “We<br />

are currently at the beginning<br />

of evaluating our LCA. Further<br />

adjustments to production processes<br />

could be an option,<br />

based on detailed emission<br />

analyses at product and packaging<br />

material level, which we<br />

can also cover,“ he explains.<br />

Determining the influence of<br />

packaging materials such as<br />

glass on emissions is a further<br />

possibility. The LCA is not an<br />

end in itself but offers important<br />

guidance that companies<br />

can take into account when<br />

carefully planning and fulfilling<br />

regulatory requirements – and<br />

that point the way to a world<br />

with less negative environmental<br />

impact.<br />

Markus Burkert<br />

Product Manager<br />

Pharma Liquid and<br />

Sustainability<br />

Syntegon<br />

Hall 3.1, Stand C71<br />

Etikettierzelle für Pharma- und Healthcare-Produkte<br />

Wenn der Roboter effizienter etikettiert<br />

Wie Robotik anspruchsvolle Etikettierprozesse<br />

zuverlässiger,<br />

kostengünstiger und schneller<br />

macht, zeigt Herma am Messe -<br />

stand. Herma präsentiert dort<br />

die 211 HC RC, eine robotikge -<br />

stützte Etikettierzelle für die<br />

Rundum-Etikettierung. Die Etikettierzelle<br />

ist speziell ausgelegt<br />

für Pharmaprodukte wie<br />

kleine Vials, Pens, Spritzen und<br />

Karpulen. Bei kleinen Losgrößen<br />

wurden solche Produkte<br />

bislang oft in halbautomatischen<br />

Etikettierma schinen gekennzeichnet.<br />

Das erforderte<br />

eine arbeitskraftintensive, manuelle<br />

Zuführung und Entnahme<br />

einzelner Produkte. Außerdem<br />

ging es oftmals einher mit<br />

einer gewissen Fehleranfälligkeit.<br />

Mit der 211 HC RC können<br />

Bedienende ihren Arbeitsablauf<br />

zuverlässig optimieren.<br />

Mithilfe eines intuitiven Schubladensystems<br />

ge langen nicht<br />

etikettierte Produkte direkt in<br />

die Trays der geschlossenen<br />

Etikettierzelle, ohne dass die<br />

Sicherheitsabdeckung geöffnet<br />

werden muss. Dieser innovative<br />

Ansatz steigert nicht nur die<br />

Effizienz, sondern erhöht auch<br />

die Sicherheit und sorgt für einen<br />

rei bungslosen Arbeitsablauf<br />

mit minimalen Unterbre -<br />

chungen. Der Roboter entnimmt<br />

die Produkte dem Tray<br />

und legt sie präzise in die Etikettierstation,<br />

die mit einem<br />

Herma 500 ausgestattet ist.<br />

Nach dem Etikettiervorgang<br />

platziert der Roboter die etikettierten<br />

Produkte unter ein Bildverarbeitungssystem<br />

oder einen<br />

Sensor, um die Anwesenheit<br />

der Etiketten sowie variabler<br />

Daten zu prüfen. Für gut<br />

befundene, also bestätigte Produkte<br />

legt er danach in ein dafür<br />

vorgesehenes Tray oder in<br />

bereitgestellte Umkartons;<br />

nicht bestätigte Produkte kommen<br />

in ein separates Tray.<br />

Pro Minute etikettiert die<br />

211 HC RC etwa 20 Produkte und<br />

ist damit ca. 25 % schneller als<br />

eine vergleichbare halbautomatische<br />

Etikettiermaschine ohne<br />

Robotikeinsatz, und zwar ohne<br />

Konzentrationsverlust über längeren<br />

Zeitraum, selbst bei einer<br />

kontinuierlichen Produktion. Ein<br />

weiterer Vorteil neben dem<br />

Leistungszuwachs: „Indem wir<br />

den gesamten Etikettiervorgang<br />

automatisieren, reduzieren wir<br />

erheblich das Risiko menschlicher<br />

Fehler, die mit manuellen<br />

Etikettieraufgaben verbunden<br />

sind“, sagt Gary Hopkins, der<br />

verantwortliche Robotikspezialist<br />

bei Herma. „Dies verringert<br />

die Gefahr von Produktrückrufen.“<br />

Auch ein wichtiger Compliance-Aspekt:<br />

Die Robotik-Etikettierzelle<br />

kann so programmiert<br />

werden, dass sie bestimmte Etikettiervorschriften<br />

und -normen<br />

automatisch einhält. So<br />

werden alle Produkte stets gemäß<br />

den gesetzlichen Bestimmungen<br />

etikettiert. Eine Vielzahl<br />

von möglichen Konfigurationen<br />

macht diese Etikettierzelle<br />

hochflexibel, um verschiedene<br />

Arten von Etiketten anzubringen<br />

und variable Daten in<br />

Form von Barcodes, Seriennummern<br />

und Verfallsdaten zu drucken.<br />

Dazu lässt sich die<br />

211 HC RC mit gängigen Heißfolien-,<br />

Thermotransfer- und Laserdruckern<br />

ausrüsten. bec<br />

Herma<br />

Halle 4.1, Stand B20<br />

Selbst Pharma- und Healthcare-Produkte, die nicht standsicher sind,<br />

lassen sich mit der Robotik-Etikettierzelle etikettieren<br />

Bild: Herma<br />

Join our<br />

LIVE-Stream<br />

Our speakers on June 10 - 12<br />

Harro Höfliger<br />

Telstar<br />

SKAN<br />

Novo Nordisk<br />

Cellular Origins<br />

www.staubli.com<br />

meets<br />

Stäubli Tec-Systems GmbH<br />

Tel. +49 (0) 921 883 0, sales.robot.de@staubli.com<br />

Scan for<br />

more Info


54<br />

<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />

Lab/Pharma/Packaging<br />

Innovations in Mixing<br />

Novel Magnetic drive<br />

Source: Bioreactors.net<br />

This novel magnetic drive avoids<br />

axial oscillation<br />

This new magnetic drive offers<br />

advantages over traditional<br />

drives with its relatively easy<br />

scalability of construction, convenient<br />

installation and maintenance.<br />

It has been applied in<br />

bioreactors up to 20,000 L, and<br />

can also be used for mixing in<br />

other sterile processes.<br />

The principle of the drive is<br />

based on magnetic rotors<br />

mounted in mixers rotating<br />

around a stationary tube. Inside<br />

the tube are magnetic rotors<br />

with driving magnets,<br />

while on the outside of the<br />

tube, in the mixer, are mounted<br />

driven magnets. The rotational<br />

coupling of the mixer around<br />

the stationary tube is ensured<br />

with the help of SiC and ZrO2<br />

bushings. With this design,<br />

axial oscillation, which is typically<br />

a limiting factor in the<br />

scalability of mixer construction,<br />

is avoided.<br />

dl<br />

Bioreactors.net<br />

Hall 12.0, Stand A4<br />

Oral Solid Dosage Production<br />

Continuous Tablet Manufacturing<br />

Fette Compacting is presenting<br />

new approaches at this year’s<br />

<strong>ACHEMA</strong> for collaborating with<br />

users to shape the future of<br />

tablet production: from a more<br />

in-depth process understanding<br />

through the development of<br />

formulations in the laboratory<br />

to continuous manufacturing.<br />

The FE CPS continuous system<br />

is at the heart of this approach.<br />

Instead of separate production<br />

steps, continuous manufacturing<br />

(CM) allows ongoing processing<br />

from the powder feedin<br />

to the finished tablet. It<br />

offers an accelerated adaptation<br />

to the changing requirements<br />

in oral solid dosage<br />

(OSD) production. Nowadays,<br />

the system design can be implemented<br />

in a space-saving<br />

manner, with simple installation<br />

and intuitive operation. Thanks<br />

to integrated, controllable processes,<br />

CM is generally also<br />

more reliable and efficient than<br />

many batch-to-batch processes<br />

For tablet production, Fette<br />

Compacting has rethought the<br />

continuous direct compression<br />

process from scratch. The<br />

powder is fed from the FE CPS<br />

continuous processing system<br />

into the tablet press without<br />

additional granulation. Compared<br />

to granulation-based<br />

production, several steps are<br />

eliminated, which reduces<br />

space requirements and energy<br />

consumption and makes the<br />

process leaner overall.<br />

The system is capable of processing<br />

a wide range of ingredients<br />

in a variable throughput<br />

range of 5 to 200 kilograms per<br />

hour. It can dose and mix up to<br />

six powdered raw materials and<br />

transfer them to the downstream<br />

process. The system<br />

unit, together with the tablet<br />

press and terminal, can be installed<br />

on a single level, facilitating<br />

its integration into existing<br />

production environments.<br />

For the first time, Fette Compacting<br />

has also fully integrated<br />

the associated sensors<br />

for quality control into the<br />

system and its control unit.<br />

dl<br />

Fette Compacting<br />

Hall 3.0, Stand F3<br />

Pharma Innovation<br />

At <strong>ACHEMA</strong>, you will experience the world’s most comprehensive<br />

updates on pharmaceutical technology – from early drug<br />

discovery to the latest packaging line. In addition to the exhibition,<br />

a number of congress sessions on the topic of #pharma<br />

will ensure the best possible communication of topics. The<br />

ZETA Pharma Innovation Stage in Hall 4.1 is the central point<br />

of contact for the pharmaceutical community and will focus on<br />

the following topics, among many others:<br />

• Trends in biopharmaceutical manufacturing<br />

• Equipment and processes for advanced therapy medicinal<br />

products (ATMPs)<br />

• Sustainability in pharmaceutical production and packaging<br />

• Next-level pharma: on the road to 5.0?<br />

The continuous direct compression system consists of FE CPS processing system<br />

(right), FE55 tablet press (left, and operating terminal (center)<br />

Source: Fette Compacting GmbH<br />

EDITORIAL OFFICE:<br />

Editorial Office <strong>ACHEMA</strong> Daily:<br />

Redaktionsbüro DECHEMA-Haus,<br />

Theodor-Heuss-Allee 25<br />

60486 Frankfurt/Germany<br />

Phone +49 711 7594–424,<br />

achema-daily@konradin.de<br />

Editors:<br />

Dr.-Ing. Ralf Beck (bec),<br />

Dipl.-Ing. Daniela Held (dh),<br />

Scott Jenkins (scj),<br />

Lukas Lehmann (le), Editor responsible under<br />

the German Press Act (V.i.S.d.P.),<br />

Dorothy Lozowski (dl), Editorial Director,<br />

dlozowski@accessintel.com<br />

Gerald Ondrey (ond),<br />

Mary Page Bailey (mpb),<br />

Dr. Bernd Rademacher (br)<br />

Contributing Editors:<br />

Sabine Koll (sk),<br />

Ingo Lau (il),<br />

Tobias Meyer (tb)<br />

Kirsten Seegmüller (ks)<br />

Henriette Steuer (hs)<br />

Company- and Productnames:<br />

Spelling of company names like standard nouns according<br />

to the Duden. Uppercase letters and middle initials<br />

are thus omitted.<br />

PUBLISHERS:<br />

Publisher addresses:<br />

Konradin-Verlag Robert Kohlhammer GmbH & Co. KG,<br />

Ernst-Mey-Straße 8,<br />

70771 Leinfelden-Echterdingen/Germany<br />

Phone +49 711 7594–0<br />

www.prozesstechnik.industrie.de<br />

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40 Wall Street, 16th floor,<br />

New York, N.Y. 10005,<br />

Phone +1212–621–4900, Fax: 621–4694,<br />

www.chemengonline.com<br />

Group Publisher Konradin:<br />

Katja Kohlhammer<br />

Managing Director Konradin:<br />

Peter Dilger<br />

Group Publisher Chemical Engineering:<br />

Matthew Grant<br />

Layout:<br />

Jennifer Martins,<br />

Ana Turina,<br />

Jonas Groshaupt<br />

Print:<br />

VRM Druck GmbH & Co. KG,<br />

Alexander-Fleming-Ring 2,<br />

65428 Rüsselsheim<br />

Printed in Germany<br />

Place of Fulfillment and Jurisdiction:<br />

Stuttgart/Germany<br />

Manuscripts:<br />

For unsolicited sent manuscripts is no liability accepted.<br />

They will only be returned if return postage is enclosed.<br />

Copyright:<br />

Konradin-Verlag Robert Kohlhammer GmbH & Co. KG<br />

and Access Intelligence LCC. All rights reserved.<br />

Reproduction, digital use of any kind and duplication<br />

only with written approval of the editorial office.<br />

Photocopying of published articles is permitted for incompany<br />

purposes only, if on each sheet a token coin<br />

of Verwertungsgesellschaft Wort, Abt. Wissenschaft,<br />

Untere Weidestraße 5, 81543 München, is pasted according<br />

to the applicable tariff.<br />

SALES:<br />

Information about the advertisement sale:<br />

Sales Director Konradin:<br />

Andreas Hugel<br />

Phone +49 711 7594–472<br />

cav.anzeigen@konradin.de<br />

Chemical Engineering:<br />

Petra Trautes,<br />

Phone +49 69 58604760<br />

PTrautes@accessintel.com<br />

Order Processing Management:<br />

Andrea Haab,<br />

Phone +49 711 7594–320<br />

andrea.haab@konradin.de<br />

FAIR-DISTRIBUTION:<br />

Konradin-Verlag Robert Kohlhammer GmbH & Co. KG,<br />

Ernst-Mey-Straße 8,<br />

70771 Leinfelden-Echterdingen/Germany<br />

Phone +49 711 7594–552<br />

media.industrie@konradin.de


Industrie<br />

Das Kompetenznetzwerk der Industrie<br />

Besuchen Sie uns auf der <strong>ACHEMA</strong> 2024<br />

Halle 8.0 Stand A59<br />

<strong>DAILY</strong><br />

TUESDAY, JUNE 4, 2024<br />

Dr. Björn Mathes is Managing<br />

Director of Dechema Ausstellungs-GmbH<br />

PRE-<br />

SHOW<br />

ADVANCED PROCESS SOLUTIONS<br />

CUSTOMIZED<br />

MIXING SOLUTIONS<br />

FOR FERMENTATION<br />

Offizielle Messetageszeitung – Official Show Daily<br />

Dortmund<br />

Signal Iduna Park<br />

Gelsenkirchen<br />

Veltins Arena<br />

Düsseldorf<br />

Merkur Spielarena<br />

Cologne<br />

Rheinenergie-Stadion<br />

Frankfurt/Main<br />

Deutsche Bank Park<br />

<strong>ACHEMA</strong> <strong>DAILY</strong> | JUNE 10.-14., 2024<br />

EUROPEAN CUP 2024<br />

Match Schedule<br />

Stuttgart<br />

MHPArena<br />

Hamburg<br />

Volkspark-Stadion<br />

Berlin<br />

Olympia-Stadion<br />

Leipzig<br />

Red Bull Arena<br />

Munich<br />

Allianz Arena<br />

Source: Dechema / Pietro Sutera<br />

Integrierte Gesamtlösungen<br />

Turnkey-Anlagen aus Abfüllung,<br />

Isolator und Gefriertrocknung<br />

Optima präsentiert auf der<br />

<strong>ACHEMA</strong> seine integrierten<br />

Gesamtlösungen aus einer<br />

Hand. „Durch unseren Turnkey-Ansatz<br />

mit Abfüllanlage,<br />

Gefriertrockner und Isolator<br />

stellen wir sicher, dass alle<br />

Elemente nahtlos ineinandergreifen<br />

und unsere Kunden<br />

von maximaler Sicherheit profitieren“,<br />

sagt Matthias Poslovski,<br />

Vice President Sales bei<br />

Optima Pharma. „Nur wenn<br />

jede Komponente perfekt aufeinander<br />

abgestimmt ist, läuft<br />

die Produktion rei bungslos<br />

und sicher.“ Das Multiuse-<br />

The Highlights of <strong>ACHEMA</strong> 2024<br />

The Heart Beats in Frankfurt<br />

Halle 3.0/F25<br />

The chemical industry is<br />

undergoing the biggest transformation<br />

in its history. Since<br />

the European Parliament and<br />

the Council adopted the 2021<br />

Climate Change Act, the climate<br />

targets have also become<br />

legal framework and the<br />

EU interim target for reducing<br />

emissions by 2030 has been<br />

raised from 40 % to at least<br />

55 %. The legislative package<br />

includes regulations that are<br />

intended to put Europe on this<br />

path. Politicians have thus set<br />

the target. The task now is to<br />

achieve this in the coming<br />

years.<br />

Portfolio steht vor allem für<br />

Flexibilität. Von Produkt- und<br />

Prozessentwicklungen im Bereich<br />

F&E über klinische Studien<br />

bis hin zur kommerziellen<br />

Produktion deckt das Anlagenportfolio<br />

alle Anwendungen<br />

und Leistungsklassen ab.<br />

Effizient verarbeitet die Multiuse<br />

unterschiedliche Batchgrößen,<br />

Gebindearten und Behältnisse<br />

wie Vials, Spritzen<br />

und Karpulen.<br />

Auch eine neue Gefriertrocknungslösung<br />

können Besucher<br />

auf dem Messestand von<br />

Optima live erleben. Mit dem<br />

Erleben Sie die neue<br />

FE CPS im exklusiven<br />

Livestream<br />

In line with this facts hydrogen,<br />

sustainability and digitalisation<br />

are the megatrends at <strong>ACHEMA</strong><br />

2024. On the one hand, climateneutral<br />

technologies need to be<br />

developed, while on the other<br />

hand, proven processes need to<br />

be designed in such a way that<br />

they fulfil climate protection<br />

criteria. A Herculean task for<br />

which there are many solutions<br />

to be seen at <strong>ACHEMA</strong>.<br />

<strong>ACHEMA</strong> <strong>DAILY</strong> spoke to<br />

Dr Björn Mathes, Managing<br />

Director of Dechema-Ausstellungs-GmbH,<br />

about the highlights<br />

of this year‘s event.<br />

Read the interview on page 4<br />

Lyo-Scale werden Rezeptparameter<br />

für Gefriertrocknungsprozesse<br />

im kleinen Maßstab<br />

entwickelt und für größere<br />

Anlagen passgenau skaliert.<br />

In der Expert Zone erwarten<br />

die Besucher weitere Exponate<br />

zu den Themen Isolatortechnologie<br />

und Digitalisierung.<br />

Zudem stehen Experten<br />

bereit, um in Gesprächen tiefer<br />

in Themen wie Turnkey,<br />

Biodekontamination, Digitalisierung<br />

oder Annex 1 einzutauchen.<br />

br<br />

Optima<br />

Halle 3.0, Stand A73<br />

Continuous Manufacturing<br />

Der Gamechanger für die<br />

kontinuierliche Direktverpressung<br />

EUROPEAN CUP 2024<br />

Match Schedule<br />

Planer<br />

Euro 2024<br />

inside<br />

Contents<br />

A Publication of Brands &<br />

Partners of<br />

Breaking News . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3<br />

Only Here: Daily Program . . . . . . . . . . . . . . . . 13<br />

Mechanical/Thermal Processing . . . . . . . . . . . . . . 21<br />

Pumps/Valves/Fittings . . . . . . . . . . . . . . . . . . . . . . 31<br />

Engineering/Contracting . . . . . . . . . . . . . . . . . . . . 37<br />

Instrumentation/Process Automation . . . . . . . . 41<br />

Lab/Pharma/Packaging . . . . . . . . . . . . . . . . . . . . 49<br />

Imprint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54<br />

In der Expert Zone erwarten die Besucher weitere Exponate zu den Themen<br />

Isolatortechnologie und Digitalisierung.<br />

Bild: Optima<br />

Group A<br />

Deutschland (GER)<br />

Schottland (SCO)<br />

Ungarn (HUN)<br />

Schweiz (SUI)<br />

Group B<br />

Spanien (ESP)<br />

Kroatien (CRO)<br />

Italien (ITA)<br />

Albanien (ALB)<br />

Group C<br />

Slowenien (SVN)<br />

Dänemark (DEN)<br />

Serbien (SRB)<br />

England (ENG)<br />

Group D<br />

Polen (POL)<br />

Niederlande (NED)<br />

Österreich (AUT)<br />

Frankreich (FRA)<br />

Group E<br />

Belgien (BEL)<br />

Slowakei (SVK)<br />

Rumänien (ROU)<br />

Ukraine (UKR)<br />

Group F<br />

Türkei (TUR)<br />

Georgien (GEO)<br />

Portugal (POR)<br />

Tschechien (CZE)<br />

Vereinbaren Sie mit uns einen Termin oder kommen einfach vorbei. Wir freuen uns auf Sie!<br />

Dr. Bernd Rademacher<br />

Redakteur cav, dei, phpro<br />

+49 711 7594-263<br />

bernd.rademacher@konradin.de<br />

Daniela Held<br />

Redakteurin cav, dei, phpro<br />

+49 711 7594-284<br />

daniela.held@konradin.de


SAMSON‘s next valve generation.<br />

Explore the potential.<br />

Experience our new modularity.<br />

The next generation of<br />

SAMSON valves.<br />

Available from 2025.<br />

Experience them today.<br />

Visit us and configure<br />

your own new SAMSON valve.<br />

Fully digital.<br />

Hall 8.0 · Booth C74<br />

samsongroup.com

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