ACHEMA DAILY #1
ACHEMA DAILY 2024 – die offizielle Messe-Tageszeitung zur Achema 2024 ist eine Sonderausgabe der cav – Prozesstechnik für die Chemieindustrie in Kooperation mit Chemical Engineering, lizenziert durch die DECHEMA.
ACHEMA DAILY 2024 – die offizielle Messe-Tageszeitung zur Achema 2024 ist eine Sonderausgabe der cav – Prozesstechnik für die Chemieindustrie in Kooperation mit Chemical Engineering, lizenziert durch die DECHEMA.
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D A I LY # 1<br />
MONDAY, JUNE 10, 2024<br />
Sustainability inside: Let's take<br />
hydrogen to the next level!<br />
Hall 11.1 | Booth C63<br />
Offizielle Messetageszeitung – Official Show Daily<br />
Interview<br />
Cefic makes its <strong>ACHEMA</strong> Debut<br />
A Publication of Brands &<br />
Partners of<br />
Source: Cefic<br />
Dr. Daniel Witthaut, Executive<br />
Director for Innovation at Cefic<br />
For the first time, the European<br />
Chemical Industry Council<br />
(Cefic) will be present at<br />
<strong>ACHEMA</strong> 2024 with its own<br />
Advanced Industrial Robotic Applications (AIRA) Challenge<br />
Autonome Roboter teilen auf<br />
der <strong>ACHEMA</strong> ihre Bedürfnisse mit<br />
Die <strong>ACHEMA</strong> 2024 ist der Austragungsort<br />
der zweiten<br />
Advanced Industrial Robotic<br />
Applications (AIRA) Challenge.<br />
Sie wird einige der fortschrittlichsten<br />
mobilen Roboter der<br />
Welt zusammenbringen. Ziel<br />
von AIRA ist es, ferngesteuerte<br />
Roboter zu entwickeln, die<br />
Aufgaben in chemischen Verarbeitungsanlagen<br />
ausführen<br />
können. Bei der letzten AIRA<br />
Challenge 2022 bestand das<br />
Ziel darin, den Nachweis von<br />
Konzepten für vollständig autonome<br />
mobile Roboter zu erbringen.<br />
Bei der Challenge<br />
stand in the exhibition halls.<br />
Founded in 1972, Cefic is the<br />
forum of large, medium and<br />
small chemical companies<br />
across Europe, which provide<br />
1.2 million jobs and account for<br />
approximately about 14% of<br />
world chemicals production.<br />
Cefic’s 650 members and affiliates<br />
form one of the most active<br />
networks of the business community,<br />
complemented by partnerships<br />
with industry associations<br />
representing various sectors<br />
in the value chain.<br />
In an interview with <strong>ACHEMA</strong><br />
<strong>DAILY</strong> (p. 12), Dr. Daniel<br />
Witthaut, Executive Director for<br />
2024 liegt der Schwerpunkt<br />
jedoch nicht mehr auf der vollständigen<br />
Automatisierung,<br />
sondern vielmehr auf einem<br />
dynamischeren und kommunikativeren<br />
Modell für Roboter.<br />
„Um Roboter völlig autonom<br />
zu machen, ist ein enormer<br />
Programmieraufwand erforderlich,<br />
daher wollten wir den<br />
Business Case für autonome<br />
Roboter erweitern. Jetzt suchen<br />
wir nicht nur nach einem<br />
autonomen Roboter, sondern<br />
nach einem, der seine Bedürfnisse<br />
mit dem Bediener kommunizieren<br />
kann“, erklärt Carl-<br />
Innovation at Cefic, discusses<br />
Cefic’s <strong>ACHEMA</strong> debut, as well<br />
highlighting the 13 sessions<br />
Cefic has organized. He also explains<br />
the information and networking<br />
opportunities available<br />
at Cefic’s exhibition stand, the<br />
importance of young engineers<br />
and students, as well as the importance<br />
of new forms of energy<br />
for the chemical industry and<br />
the need for partnerships with<br />
the power-generation sector. On<br />
Tuesday, June 11, Cefic is holding<br />
a net working cocktail from 5:30<br />
to 7:30 pm at the stand in Hall<br />
6.0 (registration required).<br />
Read more on page 12.<br />
Helmut Coulon, Leiter für zukünftige<br />
Fertigungskonzepte<br />
bei der Invite GmbH, dem Organisator<br />
der AIRA Challenge.<br />
„Wir wollen die Roboter so<br />
aufrüsten, dass sie aus der<br />
Ferne und ohne Sichtverbindung<br />
ferngesteuert werden<br />
können, und auch die virtuelle<br />
Realität in die Navigation einbeziehen.<br />
Dadurch erhält der<br />
Roboter die Flexibilität, Türen<br />
zu öffnen und zu schließen,<br />
Abfälle zu entsorgen, geschlossene<br />
Schränke zu inspizieren<br />
und Materialproben zu<br />
entnehmen“, sagt Coulon.<br />
Bild: AIRA<br />
Breaking News . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3<br />
Only Here: Daily Program . . . . . . . . . . . . . . 14<br />
Mechanical/Thermal Processing . . . . . . . . . . . . . . 21<br />
Pumps/Valves/Fittings . . . . . . . . . . . . . . . . . . . . . . 31<br />
Engineering/Contracting . . . . . . . . . . . . . . . . . . . . 37<br />
Instrumentation/Process Automation . . . . . . . . 41<br />
Lab/Pharma/Packaging . . . . . . . . . . . . . . . . . . . . 49<br />
Imprint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54<br />
Besucher können die Finalisten<br />
in Halle 11.1 in Aktion sehen<br />
Contents<br />
„Die Finalisten der AIRA<br />
Challenge 2024 wurden von<br />
einer Jury ausgewählt, die<br />
sich aus Experten von BASF,<br />
Bayer, Wacker und Boehringer<br />
Ingelheim zusammensetzt.<br />
Die Finalisten sind:<br />
• EngRoTec Group<br />
• ETH Zurich’s Robotic<br />
Systems Lab<br />
• Forschungzentrum für<br />
Informatik<br />
• Reply Roboverse<br />
• Team TruPhysics/United<br />
Robotics Group br<br />
Aira Roboter Challenge<br />
Halle 11.1, Stand A5<br />
MEASURING LIKE NEVER BEFORE<br />
ePAT<br />
Visit us at Hall 3.0, Booth F3
Together<br />
we reach<br />
beyond<br />
Meet with our experts<br />
in Hall 3.1 Stand C50<br />
Partner with us. Innovative solutions and<br />
service without compromise. Discover<br />
how we deliver beyond expectations.<br />
● Powder Containment & Aseptic Transfer<br />
● Fluid Storage & Management<br />
● Single Use Packaging<br />
● NEW Robotic Powder Handling<br />
thechargepoint.com
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Breaking News 3<br />
Improve System Performance with High-Performance Valves<br />
How to Select the<br />
Best Hydrogen Valves<br />
The mobility industry is increasingly<br />
searching for alternatives<br />
to traditional fossil fuels, and<br />
hydrogen is rapidly gaining<br />
popularity as a promising option.<br />
However, a current lack of<br />
refueling infrastructure makes<br />
the transition more challenging.<br />
As hydrogen gains traction,<br />
the industry must design<br />
and build the infrastructure to<br />
support it, including leak-tight<br />
systems constructed from highquality<br />
materials. Choosing the<br />
right system components is<br />
paramount because some components<br />
cannot withstand the<br />
sired density, hydrogen must be<br />
stored in on-vehicle tanks at<br />
350 to 700 bar.<br />
Stress and vibration. Systems<br />
must be able to withstand fast<br />
speeds, bumpy roads and inclement<br />
weather conditions.<br />
Safety. The average consumer<br />
must be able to safely operate a<br />
refueling station.<br />
Maintenance. It should also be<br />
easy to remake leak-tight joints<br />
when they need to be serviced.<br />
These four performance parameters<br />
cannot be sacrificed.<br />
Each selected valve should provide<br />
leak-tight performance at<br />
Components used in hydrogen vehicle and refueling infrastructure<br />
must deliver long-term leak-tight performance.<br />
particular stressors involved in<br />
hydrogen distribution systems.<br />
Hydrogen molecules are challenging<br />
to contain because they<br />
are so small and volatile. Each<br />
connection point within a hydrogen<br />
system cannot leak, as<br />
even the smallest leaks pose<br />
safety risks to end users, particularly<br />
when refueling vehicles.<br />
One of the biggest problems<br />
posed by tiny hydrogen<br />
molecules is their ability to diffuse<br />
into some stainless steels,<br />
causing a phenomenon known<br />
as hydrogen embrittlement.<br />
This characteristic can cause<br />
components to weaken over<br />
time as cracks occur and lead to<br />
system failure.<br />
Source: Swagelok<br />
High-Performance Valves<br />
Even under ideal conditions,<br />
hydrogen valves undergo challenges<br />
to their integrity and<br />
performance. As system designers<br />
decide which valves are<br />
most appropriate for their application,<br />
they must consider:<br />
Pressures. To achieve the deall<br />
connection, shutoff and<br />
regulation points.<br />
Hydrogen Ball Valves<br />
Hydrogen systems often contain<br />
ball valves, which start and<br />
stop gas flows from one direction<br />
to the next. Proper hydrogen<br />
ball valves should include<br />
wear-resistant stem-seal<br />
designs. For example, it may<br />
make sense to specify a trunnion-style<br />
ball valve with a direct-load<br />
design, which provides<br />
leak-tight performance<br />
each time it is used. Another<br />
option is a bottom-loaded stem<br />
design, which can be safer than<br />
other valve designs because<br />
such valves are less likely to<br />
blow out their stems. Hydrogen<br />
ball valves may also offer two–<br />
or three-way functionality, different<br />
mounting options and a<br />
range of flow coefficients.<br />
Hydrogen Needle Valves<br />
When fluid flows require fine<br />
adjustments, needle valves are<br />
often the answer. However,<br />
other factors influence whether<br />
needle valves are right for specific<br />
hydrogen applications.<br />
First, they are often made completely<br />
out of metal, meaning it<br />
takes significant force to open<br />
and close them. The amount of<br />
force necessary might eventually<br />
deform the needle and<br />
seat, rendering it incapable of<br />
operating properly. Additionally,<br />
large air actuators typically<br />
open and close the valves,<br />
which can take up to two minutes.<br />
That is why hydrogen<br />
needle valves must be made<br />
from the strongest possible<br />
steel. High-quality 316 stainless<br />
steel, for example, resists deformation<br />
over time and can<br />
withstand the pressures exerted<br />
on valves in hydrogen applications<br />
(usually approximately<br />
350 to 700 bar).<br />
Hydrogen Check Valves<br />
Finally, check valves are essential<br />
to properly functioning hydrogen<br />
compressors in refueling<br />
systems. They control backflow<br />
and keep end users safe as<br />
they refuel vehicles. Most check<br />
valves use strain-hardened<br />
springs, which can be unusually<br />
susceptible to hydrogen embrittlement.<br />
In contrast, using<br />
high-quality 316 stainless steel<br />
reduces the chances of embrittlement<br />
weakening the<br />
springs. Another challenge is<br />
the often severe temperature<br />
and pressure changes common<br />
to hydrogen refueling applications,<br />
which can damage<br />
valves’ elastomer seals. Ideally,<br />
most hydrogen compressors<br />
would use ball check valves<br />
over other nonspecific ones.<br />
For all the valves used in hydrogen<br />
applications, compatibility<br />
with other components is<br />
key. Make sure all components<br />
are designed specifically for hydrogen<br />
use so they work together<br />
in harmony to keep<br />
everyone safe throughout the<br />
process.<br />
Chuck Hayes<br />
Global Technology Lead,<br />
Clean Energy<br />
Swagelok<br />
Hall 8.0, Stand C77<br />
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at <strong>ACHEMA</strong> 2024<br />
Hall 11.1 | Booth E26
4<br />
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Breaking News<br />
The Highlights of <strong>ACHEMA</strong> 2024<br />
The Heart of Process Technology Beats in Frankfurt<br />
<strong>ACHEMA</strong> 2024 will take place in Frankfurt from June 10 to 14, 2024. This means that the heart of the process industry will<br />
be beating again at the usual time and in the usual rhythm. <strong>ACHEMA</strong> <strong>DAILY</strong> spoke to Dr. Björn Mathes, CEO of DECHEMA<br />
Ausstellungs-GmbH, about the highlights of this year‘s event.<br />
Dr. Mathes, just as the European<br />
Football Championship<br />
brings nations together to<br />
celebrate their passion for<br />
the sport, <strong>ACHEMA</strong> also<br />
unites professionals from all<br />
over the world around innovations<br />
and progress in the<br />
process industry. Frankfurt is<br />
one of the main venues for<br />
the preliminary round. Thousands<br />
of international fans<br />
will populate the city in the<br />
second half of June. Would<br />
you like the same for your<br />
<strong>ACHEMA</strong> 2024?<br />
…visit us in<br />
Hall 9.0 Booth E64<br />
https://s.fhg.de/IMM-Cascade-Reactions<br />
Dr. Mathes: <strong>ACHEMA</strong> 2024 will<br />
once again be the gathering<br />
place for the process technology<br />
community and, unlike the<br />
European Men‘s Football<br />
Championship, we are bringing<br />
together professionals and experts<br />
from all over the world,<br />
far beyond Europe. This year’s<br />
<strong>ACHEMA</strong> has the highest rate<br />
of international exhibitors ever<br />
and it is becoming apparent<br />
that we might see the same<br />
trend on the attendee side.<br />
Above all, we are registering<br />
high demand from markets<br />
with strong investment potential<br />
such as North America or<br />
the Middle East and North Africa,<br />
as well as the dynamic Asian<br />
markets. This makes Frankfurt<br />
not only one of the host cities<br />
for UEFA Euro 2024, but also<br />
the only place where you can<br />
really feel the heartbeat of the<br />
process industry. And <strong>ACHEMA</strong><br />
is much closer in nature to another<br />
major sporting event of<br />
the year: the Olympics.<br />
Can you give us an overview<br />
of the core topics and focal<br />
points of <strong>ACHEMA</strong> 2024?<br />
Dr. Mathes: The overarching<br />
themes are sustainability, the<br />
path to climate-neutral production<br />
and digitalization. For me<br />
digitalization and digital innovations<br />
are a key enabler, while<br />
the net-zero target for the process<br />
industry is the most ambitious<br />
task in its history. The innovations<br />
developed in the<br />
process industry also have an<br />
impact on other industries and<br />
help them to achieve their sustainability<br />
goals. This makes<br />
the <strong>ACHEMA</strong>-Community an<br />
important trailblazer towards<br />
climate-neutral production.<br />
Sustainability at <strong>ACHEMA</strong> is<br />
multi-layered, we talk about<br />
hydrogen, circular economy, industrial<br />
water and wastewater<br />
technology, bioeconomy and<br />
renewable raw materials but<br />
also decentralized energy generation<br />
for production sites. In<br />
addition, <strong>ACHEMA</strong> will of<br />
course retain its traditional<br />
focus on chemical and pharmaceutical<br />
process engineering<br />
with numerous world firsts that<br />
can be experienced on the<br />
show floor.<br />
Which new trends and technologies<br />
will be highlighted<br />
at <strong>ACHEMA</strong> 2024?<br />
Dr. Mathes: The <strong>ACHEMA</strong> Congress<br />
programme is clustered<br />
into six innovation themes:<br />
process, pharma, green, lab,<br />
hydrogen and digital. There are<br />
numerous innovations in all<br />
themes that will influence and<br />
shape the future of the process<br />
industry. These include, among<br />
others, advances in modularization,<br />
networked production<br />
around Ethernet APL, the production<br />
of biopharmaceuticals<br />
or cell and gene therapeutics,<br />
increased automation and robotics,<br />
digitalization and unified<br />
data standards in the laboratory,<br />
as well as the opportunities<br />
around hydrogen for<br />
and in the process industry.<br />
Stereoselective synthesis of<br />
fine chemicals with<br />
cascade reactions in flow<br />
Are you seeking to significantly optimize<br />
your production costs for the synthesis<br />
of fine chemicals and their purity<br />
simultaneously?<br />
Are you interested in an innovative<br />
technology that enables synthesis<br />
processes based on the principles of<br />
Green Chemistry in continuous flow?<br />
Fraunhofer IMM develops with its partner institutes in<br />
the Fraunhofer network novel catalyst systems for the<br />
photochemical-assisted biocatalysis. In addition to these heterogeneous<br />
catalyst materials, we also develop customerspecific<br />
synthesis plants with the objective of achieving the<br />
maximum synergy between chemistry and flow technology<br />
for the sustainable and scalable synthesis of chiral fine<br />
chemicals.<br />
Dr. Björn Mathes, CEO of DECHEMA Ausstellungs-GmbH<br />
How will the exhibition help<br />
to address the challenges of<br />
sustainability and climate<br />
change?<br />
Dr. Mathes: The process industry<br />
faces many challenges. The<br />
goal of climate-neutral production<br />
and defossilization of the<br />
industry is certainly the biggest<br />
and most ambitious challenge<br />
in the history of the process industry<br />
and requires global networks.<br />
This is exactly what the<br />
most international <strong>ACHEMA</strong><br />
ever will promote: The numerous<br />
technical discussions at the<br />
stands and around the presentations<br />
will provide the industry<br />
with a sustainability impulse<br />
that will point the way for the<br />
coming years. Many of the technology<br />
trends of recent years<br />
originated at <strong>ACHEMA</strong>, and that<br />
will be the case again this time.<br />
What role will digital technologies<br />
and artificial intelligence<br />
play at <strong>ACHEMA</strong> 2024?<br />
Dr. Mathes: They play a major<br />
role. Everyone has been talking<br />
about the digitalization of the<br />
industry for almost a decade. At<br />
Source: DECHEMA / Pietro Sutera<br />
first, it was little more than a big<br />
buzz word, often with examples<br />
from dedicated manufacturing<br />
that were difficult or impossible<br />
to implement in the process industry.<br />
However, our industry<br />
has now embarked on a learning<br />
curve and digitalization continues<br />
to advance. The introduction<br />
of digital innovations such<br />
as smart data analytics or Industry<br />
4.0 technologies is becoming<br />
increasingly important in<br />
order to stay ahead of the competition.<br />
But digitalization is<br />
also in demand as an enabler<br />
for achieving sustainability<br />
goals. This will not be without<br />
its challenges: IT vs. OT, connectivity<br />
vs. security or smart vs.<br />
smart enough – the challenge<br />
for operators is to find exactly<br />
the right configuration for their<br />
company and needs. Solutions<br />
based on artificial intelligence<br />
have become increasingly important<br />
since the media hype<br />
surrounding ChatGPT and are<br />
also playing a role at a number<br />
of <strong>ACHEMA</strong> stands this year.<br />
Our peer group is currently taking<br />
a critical look at such technologies,<br />
especially in view of<br />
safety and security aspects.
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong><br />
Breaking News<br />
Renovation work was carried out at<br />
the exhibition grounds for <strong>ACHEMA</strong><br />
2022. As a result, the traditional exhibition<br />
groups were somewhat disorganised.<br />
Mechanical Process Engineering,<br />
for example, had to move<br />
to Hall 12. What will it look like in<br />
2024? Who will exhibit where?<br />
Dr. Mathes: Yes, Mechanical Processes<br />
had to temporarily move to Hall 12 due<br />
to the new construction of Hall 5 in<br />
2022 but is now back in Halls 5.0 and<br />
6.0 and will once again form a close<br />
tandem with Thermal Processes.<br />
The exhibition group Pharmaceutical,<br />
Packaging and Storage Techniques has<br />
now been extended to Hall 4.1, giving it<br />
optimal growth prospects.<br />
Laboratory and Analytical Techniques<br />
also has a new home in Hall 12 is thus<br />
moving much closer to process analysis<br />
and automation in Hall 11. Furthermore,<br />
Industrial and Labour Safety will be located<br />
in Hall 11 for the first time.<br />
Are there certain industries or sectors<br />
that will be more strongly represented<br />
at <strong>ACHEMA</strong> 2024 than in<br />
previous years?<br />
Dr. Mathes: Pharmaceutical, Packaging<br />
and Storage Techniques will be the largest<br />
exhibition group at <strong>ACHEMA</strong> 2024<br />
for the first time. Although, the technologies<br />
specifically designed for the<br />
life science and pharmaceutical sectors<br />
that will be exhibited at <strong>ACHEMA</strong> go far<br />
beyond this exhibition group. This once<br />
again underlines the strong standing<br />
that <strong>ACHEMA</strong> has built up in the global<br />
pharmaceutical industry over the past.<br />
At <strong>ACHEMA</strong> 2024, we also see that the<br />
topic of decentralized and sustainable<br />
energy generation for the process industry<br />
is coming more into focus and is<br />
playing a major role in achieving climate<br />
neutrality at individual sites.<br />
Hydrogen, digitalisation, modular<br />
production, cybersecurity: the topics<br />
currently affecting the industry are<br />
diverse. Will there be some special<br />
exhibition areas on these topics<br />
again in 2024? What are they and<br />
where can they be found?<br />
Dr. Mathes: Yes, Hall 6.0 is home to<br />
the special show Hydrogen. The smallest<br />
molecule was already the subject of<br />
an <strong>ACHEMA</strong> special show in 1991. But a<br />
lot has happened since then and the<br />
role of hydrogen in the global energy<br />
system is particularly prominent. In Hall<br />
12.0, the Action Area Digital Lab will<br />
bring the digitalized and connected laboratory<br />
of the future to life. Attendees<br />
can experience on their own how digitalization,<br />
miniaturization, automation<br />
and robotics not only increase added<br />
value in the laboratory, but also close<br />
the data gap between the laboratory<br />
and the production.<br />
I have already mentioned the innovation<br />
themes of <strong>ACHEMA</strong>. Each one<br />
has its own Innovation Stage with an<br />
extremely exciting and top-class programme.<br />
By industry, for industry. In<br />
addition, the Modular Production and<br />
NOA theme stand in Hall 11.0, the Flow<br />
Chemistry Pavilion in Hall 9.0 and The<br />
SEFA Theatre in Hall 12.0 are three very<br />
exciting industry initiatives that should<br />
not be missed during a visit.<br />
Every attendee should also take a look<br />
at Hall 11.1 and visit the Advanced Industrial<br />
Robotic Applications Challenge.<br />
The teams in the competition will once<br />
again push the boundaries of robot<br />
technology and bring the future of robots<br />
in the chemical industry to life.<br />
This challenge shows how the world of<br />
production and manufacturing in the<br />
process industry could change in the<br />
not-too-distant future and can only be<br />
experienced at <strong>ACHEMA</strong>.<br />
In 2022, you integrated the <strong>ACHEMA</strong><br />
Congress into the exhibition for the<br />
first time. How will the congress be<br />
structured in 2024? Which main<br />
topics or theme days will there be?<br />
Dr. Mathes: The congress is structured<br />
along our six innovation themes, which<br />
will run from Monday to Friday and give<br />
visitors the opportunity to take part in<br />
attractive presentations or discussions<br />
of thought leaders each day either on<br />
one of the Innovation Stages or in Congress<br />
sessions.<br />
Where will the individual stages be<br />
located at the exhibition?<br />
Dr. Mathes: The Zeta Pharma Innovation<br />
Stage is located in Hall 4.1, while<br />
the stages in Hall 6.0 have a clear focus<br />
on climate neutrality: this is where you<br />
will find the EY Green Innovation Stage<br />
and the Siemens Hydrogen Innovation<br />
Stage. The GEA Process Innovation<br />
Stage is located in Hall 9.0 and the<br />
Siemens Digital Innovation Stage can<br />
once again be found in Hall 11.0,<br />
rounded off by the Lab Innovation<br />
Stage in Hall 12.0.<br />
Dr. Mathes, finally a look into the<br />
crystal ball. Who will be European<br />
football champion?<br />
Dr. Mathes: I wish I knew. Of course, I<br />
hope that the German team stays in the<br />
tournament for a long time and plays<br />
for the title with the home advantage. br<br />
The leader in<br />
Energy Optimization.<br />
GEA means worldwide recognized<br />
evaporation, crystallization & distillation<br />
plants, in-house R&D facilities, vast<br />
know-how and expertise. We develop<br />
and design multi-stage TVR & MVR<br />
heated plant concepts tailored to your<br />
specific needs.<br />
Transoforming Tomorrow<br />
Find us in Hall 4<br />
Booth G66
6<br />
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Breaking News<br />
Exclusive Executive Interview<br />
Inline Particle Analysis for Next-Generation Energy Technologies<br />
Trusted Solutions for<br />
Pharma Fill-Finish<br />
Processes<br />
www.rychiger.com<br />
Visit us in<br />
hall 3 booth<br />
#B25<br />
At <strong>ACHEMA</strong> 2022, particleanalysis<br />
specialist SOPAT made<br />
a major announcement — the<br />
acquisition of Parsum, which<br />
enabled the company to<br />
broaden its technology portfolio<br />
to encompass wet and dry<br />
multi-phase particle analysis.<br />
This combined technology<br />
range will be on display again<br />
to serve the uniquely wideranging<br />
industrial audience of<br />
<strong>ACHEMA</strong>. “What is very important<br />
to us is that no matter how<br />
specific your particular characterization<br />
need is, we want to<br />
offer a solution, even for particles<br />
in very complex or<br />
chemically aggressive mixtures,”<br />
says Dr. Sebastian<br />
Maaß, CEO of Sopat. The need<br />
for increasing complexity in<br />
particle analysis is driven by diverse<br />
industrial sectors, many<br />
of which are contributing to<br />
the global energy transition.<br />
“The chemical industry will be<br />
one of the key players to provide<br />
energy-storage solutions,<br />
but we are aware the industry<br />
is only as good as the knowledge<br />
available about the processes.<br />
So we will certainly<br />
need process analytical technology<br />
and automation,” says<br />
Maaß.<br />
A particularly important area of<br />
interest for Sopat is in the<br />
manufacture and recycling of<br />
battery materials — specifically<br />
the black mass, which is an intermediate<br />
material in the separation<br />
and recycling of end-oflife<br />
batteries. “Black mass is extremely<br />
viscous, and as the<br />
name implies, very dark, so it is<br />
challenging to visualize anything.<br />
At <strong>ACHEMA</strong>, we will be<br />
highlighting our successes in<br />
some recent projects where we<br />
are helping battery-recycling<br />
companies with separation and<br />
mixing, as well as flotation applications<br />
and the visualization<br />
of bubbles, in black mass,” says<br />
Maaß.<br />
Beyond the focus on energy<br />
and battery materials, Sopat<br />
will be showcasing an updated<br />
range of software supported by<br />
artificial intelligence, which<br />
will serve users in many sectors,<br />
including oil-and-gas,<br />
Source: Stäubli<br />
Inline particle analysis is crucial for many technologies enabling the<br />
energy transition<br />
food, biopharmaceuticals, mining<br />
and more. “This is the<br />
beauty of our job that we can<br />
provide data for such a broad<br />
application range from micrometer-sized<br />
particles up to<br />
meter-sized rocks on a conveyor<br />
belt,” adds Maaß.<br />
Sopat was founded in 2012 in<br />
Berlin by Dr. Sebastian Maaß<br />
Source: SOPAT<br />
and Jörn Emmerich. For more<br />
than ten years, the team hasdeveloped<br />
and distributed a<br />
photo-optical and image-based<br />
inline analytical measurement<br />
technique that quantitatively<br />
characterizes particulate multiphase<br />
systems.<br />
mpb<br />
Sopat<br />
Hall 11.1, Stand F25<br />
Fuel Cell and Battery Manufacturing<br />
Repeatable and Reliable Robotics<br />
Industrial robots provide many<br />
advantages in manufacturing<br />
environments that require extreme<br />
precision, hygiene and<br />
repeatability, such as in the<br />
production of membrane electrode<br />
assemblies (MEAs) for<br />
fuel cells. Stäubli International<br />
AG has provided robots for<br />
what is said to be the world’s<br />
first fully automated production<br />
line for fuel cells, operated<br />
by Palcan Group in Cixi, China.<br />
MEAs present special challenges<br />
in mass production,<br />
since they are fabricated by<br />
Robotic arms can prove very helpful<br />
in manufacturing applications that<br />
require precision and repeatability, as<br />
in the manufacture of batteries and<br />
fuel cells<br />
stacking hundreds of very thin<br />
layers of expensive and fragile<br />
materials, but robots have<br />
helped to streamline the process.<br />
Robotic arms (photo) not<br />
only position coated carbon<br />
sheets to begin the stacking<br />
process, but also handle films<br />
that must be soaked in a strong<br />
acidic solution, which would<br />
pose hazards to workers.<br />
Stäubli’s robots not only can<br />
handle the extremely acidic environment,<br />
but also high humidity,<br />
without any corrosion.<br />
The company has also supplied<br />
robots for the manufacturing<br />
of lithium-ion batteries, pharmaceuticals<br />
and many other<br />
products. “Emerging applications<br />
and performance improvements<br />
in robotics technology<br />
will enhance the capabilities<br />
of robots in manufacturing<br />
and energy operations,<br />
leading to greater productivity,<br />
cost savings and safety improvements<br />
in industry. As<br />
technology continues to<br />
evolve, businesses in the<br />
chemicals and energy sectors<br />
will likely find new and innovative<br />
uses for robotic systems,”<br />
says Sebastien Schmitt,<br />
robotics director for North<br />
America at Stäubli. Such advancements<br />
on the horizon include<br />
integration with more advanced<br />
algorithms, enhanced<br />
sensory capabilities to give robots<br />
a better understanding of<br />
their environment and increased<br />
mobility in hard-toreach<br />
areas.<br />
mpb<br />
Stäubli TEC-Systems Robotics<br />
Hall 3.1, Stand J72
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Breaking News 7<br />
Entrepreneurship<br />
<strong>ACHEMA</strong> Start-Up Award: Here are the 2024 Finalists<br />
Sustainability and digitalization<br />
are megatrends that are not<br />
only shaping the process industry<br />
as a whole, but also the list<br />
of finalists for this year‘s ACHE-<br />
MA Start-up Award. For the<br />
fourth time, DECHEMA, High-<br />
Tech Gründerfonds and the<br />
Business Angels Frankfurt-<br />
Rhein-Main were looking for<br />
entrepreneurial scientists and<br />
founders with an affinity for<br />
technology. The ten finalists<br />
have now been selected to<br />
present their companies and<br />
technologies during this year‘s<br />
event. The companies will present<br />
their technologies in the<br />
start-up area (Hall 6.0, Stand<br />
C74), and at a pitch session on<br />
Wednesday, 12 June at 14:30 on<br />
the EY Green Innovation Stage<br />
in Hall 6.0. This session is to be<br />
followed by an award ceremony,<br />
where the overall<br />
winner will be announced. The<br />
winner of the award will receive<br />
a prize of 15,000 euros.<br />
Finalists of the <strong>ACHEMA</strong> Startup<br />
Award 2024 are listed here:<br />
· Biosimo AG wants to drive the<br />
transformation of the chemical<br />
industry towards greater<br />
sustainability with basic<br />
chemicals made from renewable<br />
raw materials.<br />
· ChemInnovation has developed<br />
the AI model METIS. It enables<br />
the automated structural<br />
elucidation of unknown molecules<br />
based on mass spectra.<br />
· co2ol catalyst uses a robust<br />
catalyst to produce methanol<br />
from CO2 – even from sources<br />
that could previously only be<br />
used with additional purification<br />
stages.<br />
· eco:fibr has developed an<br />
extraction process with which<br />
pulp for the paper and cardboard<br />
industry can be obtained<br />
from pineapple plant residues.<br />
· Graph-Co offers the digitization<br />
and migration of technical<br />
flow charts for the process<br />
industry under the brand name<br />
Graph-ID.<br />
· Inline Process Solutions<br />
GmbH analyzes particle flows<br />
in plants inline with the help of<br />
image-optical AI-based sensor<br />
technology.<br />
· LABMaiTE GmbH fully automatically<br />
optimizes the culture<br />
media for fermentative bioprocesses<br />
and thus accelerates<br />
their development.<br />
· Nanolope offers versatile heat<br />
storage solutions based on a<br />
phase change material.<br />
· PHABIOC develops innovative<br />
tools, microplates and analyzers<br />
for small-scale screening<br />
on a small scale and with a high<br />
throughput rate in pharmaceuticals<br />
and biotechnology.<br />
· re.solution recycles textiles<br />
containing polyester using a<br />
chemical process with renewable<br />
energy and low water and<br />
chemical consumption.<br />
<strong>ACHEMA</strong> organizers report a<br />
“significantly higher number of<br />
applications” compared to previous<br />
years. Start-up founders<br />
need a good network, and the<br />
<strong>ACHEMA</strong> Start-up Award aims<br />
with the zenon<br />
software platform<br />
to contribute to this by putting<br />
start-ups in the spotlight, organizers<br />
say. By participating in<br />
<strong>ACHEMA</strong> free of charge, they<br />
have the opportunity to present<br />
their technologies and<br />
products to the global community<br />
and to establish contacts<br />
with suppliers, customers and<br />
cooperation partners. scj<br />
<strong>ACHEMA</strong> Start-up Prize<br />
Hall 6.0, Stand C74<br />
Plug & Produce<br />
Pharmaceuticals and Biotechnology<br />
Zeta Continues Process Automation Growth<br />
Source: ZETA<br />
Partnerships and synergy are enhancing automation offerings for<br />
pharma customers<br />
A series of new process-automation<br />
partnerships is underlining<br />
the proliferation of smart<br />
technologies throughout the<br />
pharmaceutical and biotechnology<br />
sectors. Earlier this year,<br />
engineering contractor and<br />
plant manufacturer Zeta Group<br />
announced its acquisition of<br />
Sigma Process & Automation<br />
GmbH. The acquisition enhances<br />
Zeta’s offerings in the<br />
field of pharmaceutical process<br />
automation, via Sigma’s extensive<br />
professional network, resources<br />
and expertise. The<br />
combined expertise of Zeta and<br />
Sigma is now available to the<br />
industry, drawing upon a<br />
strong network of over 300 experts<br />
in process automation<br />
and digitalization. Sigma’s<br />
automation solutions span<br />
basic planning tasks all the way<br />
through qualified project handover.<br />
The software is structured<br />
in accordance with ISA S88<br />
standards to include commonly<br />
used process control systems<br />
that include formula and path<br />
control for maximum flexibility,<br />
scalability and availability.<br />
In another partnership fostering<br />
Industry 4.0 technology for<br />
the biopharmaceutical sector,<br />
Zeta has acquired a majority<br />
stake in Inosim Software<br />
GmbH, a German company that<br />
specializes in software solutions<br />
for the optimization of<br />
production processes. Inosim‘s<br />
simulation software products<br />
are widely used in optimizing<br />
production processes in various<br />
industries, including<br />
chemical, pharmaceutical, life<br />
sciences, and biotech. Zeta has<br />
already successfully integrated<br />
Inosim‘s software products into<br />
its digital tool landscape, including<br />
Inosim Foresight, a<br />
new platform for predictive<br />
decision support in manufacturing<br />
plant operations.<br />
Zeta has also recently entered a<br />
strategic collaboration with<br />
Rockwell Automation as part of<br />
Rockwell’s Engineering, Procurement,<br />
and Construction<br />
(EPC) Partner Program. By<br />
combining forces, the program<br />
aims to accelerate project delivery,<br />
improve efficiency and<br />
drive greater value for customers.<br />
Products from both Inosim<br />
and Sigma will be showcased at<br />
Zetas‘s stand.<br />
mpb<br />
Zeta Group<br />
Hall 9.0, Stand D14<br />
` Simplify process orchestration<br />
` MTP Standard VDI/VDE/NAMUR<br />
` Deliver ISA-88 batch control<br />
` Data integrity according to FDA/GMP<br />
` Optimize quality assurance and data analysis<br />
HALL 11.1<br />
10-14 June 2024 | Frankfurt am Main<br />
BOOTH E64
8<br />
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Breaking News<br />
Executive Commentary<br />
Digital Twins are Indispensable for H 2 Production<br />
Source: Siemens<br />
Siemens‘ CEO of process automation, Axel Lorenz<br />
The shift to green hydrogen produced using renewable<br />
energy sources is an important step toward<br />
the decarbonization of various sectors. As a result,<br />
companies beyond the process industries are also<br />
becoming part of the hydrogen economy.<br />
The increasing demand for<br />
clean energy sources makes<br />
hydrogen a key element in the<br />
energy transition. Integrating<br />
digital twins into hydrogen<br />
production opens up new opportunities<br />
when it comes to<br />
increasing efficiency and reducing<br />
costs — thus helping to<br />
ramp up hydrogen production<br />
in the face of high production<br />
costs. By using simulation<br />
models that replicate real plant<br />
operation, engineers and operators<br />
can optimize plant designs<br />
before physical components<br />
are built or modified.<br />
This approach makes it possible<br />
to identify and correct potential<br />
problems at an early<br />
stage, resulting in shorter development<br />
times and reduced<br />
costs. For the construction and<br />
operation of digital twins,<br />
however, it is imperative that<br />
the automation technology<br />
and industrial software are optimally<br />
coordinated. Siemens<br />
offers suitable blueprints, preplanned<br />
engineering templates<br />
and libraries for<br />
this purpose.<br />
Standardization is Crucial<br />
Unlike the processes that have<br />
been established for decades to<br />
produce mostly gray hydrogen,<br />
the new technologies for producing<br />
green hydrogen are<br />
typically modular greenfield<br />
plants that consist of different<br />
package units. The resulting<br />
challenge is that each module<br />
has its own manufacturer-specific<br />
logic, programming and<br />
operation. In addition to transmission<br />
protocols, the alarms<br />
and messages generated by the<br />
skids must also be correctly integrated<br />
into the control system.<br />
The same applies to the<br />
visualization of all control parameters.<br />
To ensure seamless interoperability<br />
of these different<br />
systems, standardization is the<br />
key to an open and flexible<br />
automation concept. Only on<br />
this basis can digital twins<br />
achieve their full potential.<br />
Simluation and Design<br />
The first step toward digital<br />
twins in hydrogen production is<br />
the design process for greenfield<br />
plants. To determine optimal<br />
process designs for a plant,<br />
simulations are run using process<br />
modeling software, such<br />
as gPROMS from Siemens,<br />
which captures process knowledge<br />
in mathematical models<br />
that describe the physics and<br />
chemistry of the process flows.<br />
To illustrate and refine the process<br />
engineering concept in the<br />
next step, the previously collected<br />
process data is used for<br />
the process flow diagram (PFD),<br />
after which the more detailed<br />
piping and instrumentation diagrams<br />
(P&IDs) are created. An<br />
engineering tool like COMOS<br />
helps to create the digital twin<br />
for the various disciplines of<br />
plant engineering, such as process,<br />
electrical, systems and<br />
piping and automation.<br />
The entire automation of the<br />
plant must then be designed<br />
and engineered (detailed engineering),<br />
including circuit<br />
diagrams, wiring and the distributed<br />
control system (DCS).<br />
The corresponding DCS hardware,<br />
such as remote IOs or<br />
controllers, must be placed,<br />
wired and configured in the<br />
field. The same holds true for<br />
the DCS software that needs to<br />
be designed and implemented.<br />
The Plant Automation Accelerator<br />
from Siemens provides an<br />
integrated engineering approach<br />
for this. After DCS engineering,<br />
the critical phase of<br />
acceptance testing and commissioning<br />
begins. The SIMIT<br />
software makes it possible to<br />
simulate the DCS behavior for<br />
virtual commissioning. By reusing<br />
the data from the process<br />
control system, Simit, Comos<br />
and gPROMS, the entire system<br />
behavior can be simulated prior<br />
to commissioning. The combination<br />
of these applications<br />
also ensures that the data of<br />
the digital twins is always up to<br />
date. If a 3D model of a plant is<br />
also available, Comos Walkinside<br />
can be used to train operating<br />
personnel at an early<br />
stage using virtual reality. This<br />
approach also makes it easier<br />
to achieve a low-disruption operating<br />
phase. To accomplish<br />
this, it is essential to enrich<br />
plant and operating data as well<br />
as documentation with both<br />
real-time and historical data.<br />
Faster Time to Market<br />
Clearly, digital twins reduce the<br />
time and effort required for onsite<br />
commissioning to a minimum,<br />
minimize error, and can<br />
cut the project costs of a plant<br />
by around 15% — while also decreasing<br />
the commissioning<br />
time by as much as 30%. By<br />
combining the four applications<br />
Comos, gPROMS, Simit<br />
and the DCS system (Simatic<br />
PCS 7 or Simatic PCS neo), it is<br />
possible to ensure that the digital<br />
twin is always current by<br />
continually updating the data.<br />
In engineering, automation and<br />
simulation, plant productivity<br />
and performance are optimized<br />
through the use of predictive<br />
models that are an accurate reflection<br />
of the actual plant.<br />
Electrolyzer Considerations<br />
Electrolyzers are the core component<br />
of a green hydrogen<br />
plant. Their capacity cannot be<br />
scaled at will. Instead, multiple<br />
electrolyzers are operated in<br />
parallel by numbering up to increase<br />
the output of a plant.<br />
Once you have a digital twin of<br />
the electrolyzers, you can<br />
easily design a hydrogen plant
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Breaking News 9<br />
by using copy and paste or<br />
drag and drop. In the future,<br />
this approach can be used to<br />
copy and replicate entire H2<br />
plants. This digital plant forms<br />
the foundation for scaling up<br />
the electrolysis business. The<br />
previously mentioned simulation<br />
models will then run in<br />
the background in parallel<br />
with plant operation and detect<br />
any deviations from optimum<br />
operation. This ultimately<br />
makes it possible to<br />
find the most efficient and material-friendly<br />
operating<br />
modes for hydrogen plants.<br />
Existing System Integration<br />
Digital twins also facilitate the<br />
integration of H2 production<br />
plants into existing energy systems.<br />
By accurately simulating<br />
plant operation, operators can<br />
better understand how their<br />
plants will respond to a fluctuating<br />
energy supply from renewable<br />
sources and how best<br />
to integrate them into the<br />
broader energy grid. This capability<br />
is critical to maximizing<br />
the role of hydrogen as an energy<br />
storage medium and increasing<br />
the flexibility of the energy<br />
system as a whole. Weather<br />
forecasts can also be fed into<br />
simulation models of plants,<br />
allowing operators to know at<br />
an earlier stage how much electricity<br />
they need to buy from<br />
the market for their plant. This<br />
in turn saves costs.<br />
In short, the entire architecture<br />
of the digital twin is designed<br />
for flexibility that allows plant<br />
operators to set their own priorities<br />
for hydrogen production.<br />
Axel Lorenz,<br />
CEO<br />
Process Automation<br />
Siemens<br />
Hall 11.0, Stand C3<br />
Roadmap für Direct Air Capture and Storage<br />
Beschleunigte CO 2 -Reduktion<br />
Bild: VectorMine – stock.adobe.com<br />
Direct Air Capture and Storage (DACS) kann mittelfristig eine kosteneffiziente<br />
und vielversprechende Technik zur CO2-Reduktion sein<br />
Die Klimaziele werden nur zu<br />
erreichen sein, wenn es gelingt,<br />
Kohlendioxid in großem Maßstab<br />
aus der Atmosphäre zu<br />
entfernen. Wird Direct Air Capture<br />
and Storage (DACS) mittelfristig<br />
eine kosteneffiziente<br />
und vielversprechende Technik<br />
zur CO 2 -Reduktion sein? Im<br />
Helmholtz-Forschungsprojekt<br />
DACStorE, das vom Forschungszentrum<br />
Jülich koordiniert wird,<br />
arbeiten sechs Helmholtz-Zentren<br />
und die TU Berlin gemeinsam<br />
an technischen Lösungen<br />
sowie einer Roadmap für den<br />
schnellen und nachhaltigen<br />
Hochlauf dieser Technologie.<br />
„Die aktive technische Abscheidung<br />
von CO 2 aus der Atmosphäre<br />
und permanente geologische<br />
Speicherung wird voraussichtlich<br />
schon ab 2035 eine<br />
kosteneffektive Option, um<br />
diese verbleibenden Emissionen<br />
auszugleichen. Dies geht<br />
aus wissenschaftlichen Analysen<br />
hervor, die wir begleitend<br />
zu DACStorE erstellt haben“, erklärt<br />
Projektsprecher Prof. Dr.<br />
Detlef Stolten vom Forschungszentrum<br />
Jülich.<br />
Kosten für Direct Air Capture<br />
Im Jahr 2045 müssen in<br />
Deutschland rund 53 Mio. Tonnen<br />
CO 2 aus der Atmosphäre<br />
entfernt werden, wie Analysen<br />
der Jülicher Forscher zeigen.<br />
Die Abscheidekosten von adsorptionsbasierten<br />
DAC-Anlagen<br />
liegen dann im Durchschnitt<br />
voraussichtlich bei etwa<br />
290 Euro/t CO 2 . Die niedrigsten<br />
Kosten im Jahr 2045 sind mit<br />
235 Euro/t CO 2 in Norddeutschland<br />
zu erwarten, wo besonders<br />
viel Windstrom produziert<br />
wird und sich auch geeignete<br />
CO 2 -Speicherstätten befinden.<br />
„Die Abscheidung von CO 2 aus<br />
der Luft wäre damit kostengünstiger<br />
als die Vermeidung<br />
von Emissionen in schwer dekarbonisierbaren<br />
Bereichen<br />
wie der chemischen Industrie“,<br />
sagt der wissenschaftliche Koordinator<br />
von DACStorE Thomas<br />
Schöb aus dem Institut Jülicher<br />
Systemanalyse.<br />
Kohlendioxid-Speicherung<br />
Geeignete geologische Speicher<br />
für abgeschiedenes CO 2 in<br />
Deutschland sind beispielsweise<br />
ausgeförderte Erdgaslagerstätten<br />
oder salzwasserführende<br />
Gesteinsschichten, sogenannte<br />
saline Aquifere. Gemäß<br />
Abschätzungen der Bundesanstalt<br />
für Geowissenschaften und<br />
Rohstoffe bieten diese beiden<br />
Optionen ein Potenzial, um etwa<br />
12 Mrd. t CO 2 aufzunehmen.<br />
Politisch und rechtlich ist es<br />
wichtig, die technikbasierte<br />
CO 2 -Entnahme von anderen klimapolitischen<br />
Maßnahmen abzugrenzen.<br />
Insbesondere muss<br />
klar zwischen der CO 2 -Abscheidung<br />
an fossilen Kraftwerken<br />
oder bei Industrieprozessen<br />
und der direkten Entnahme von<br />
CO 2 aus der Atmosphäre unterschieden<br />
werden, da nur letztere<br />
in Verbindung mit permanenter<br />
Speicherung negative Emissionen<br />
bereitstellt. Das Recht<br />
muss so weiterentwickelt werden,<br />
dass es die effektive, effiziente<br />
und ökologisch nachhaltige<br />
Entwicklung und Anwendung<br />
von DACS unterstützt.<br />
Abscheidung über<br />
Lüftungsanlagen<br />
Zur CO 2 -Abscheidung könnten<br />
Lüftungsanlagen in größeren<br />
Gebäuden zukünftig mit DAC-<br />
Anlagen erweitert werden. Bei<br />
Umsetzung in 15 % aller Bürogebäuden<br />
mit einer Nutzfläche<br />
über 2500 m 2 könnten so 15<br />
Mio. t/a CO 2 aus der Atmosphäre<br />
entfernt werden. Ziel von<br />
DACStorE ist die Entwicklung<br />
von DAC-Technologien, die an<br />
verschiedenen Standorten auf<br />
der ganzen Welt eingesetzt werden<br />
können.<br />
dh<br />
Fast-Forward<br />
to Net Zero<br />
Turning Strategy into Reality<br />
Here at Linde, we are committed to shaping a greener,<br />
more sustainable future. Our comprehensive offering is<br />
designed to help you map your individual, step-by-step<br />
journey towards net zero – starting with decarbonization<br />
technologies to avoid, reduce or capture carbon emissions<br />
and moving towards recycled or fully renewable fuels<br />
such as green hydrogen. We complement our carbon<br />
management offering with a rich decarbonization service<br />
portfolio underpinned by the latest efficiency-enabling<br />
digital breakthroughs.<br />
Tune into our thought-provoking presentations on an<br />
hourly basis and experience our virtual reality training<br />
demo live.<br />
Visit Linde<br />
Booth D4, hall 9.0<br />
www.linde-engineering.com
10<br />
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Breaking News<br />
Continuous Emissions Monitoring<br />
Going Beyond Environmental Protection<br />
Jacques Mulbert, division president, ABB Measurement & Analytics, explains<br />
how continuous emission monitoring systems (CEMS) do more than just protect<br />
the environment<br />
What is the role of CEMS in<br />
environmental protection?<br />
Jacques Mulbert: Tightening<br />
environmental regulations<br />
across the world are forcing<br />
companies to put sustainability<br />
at the heart of their processes,<br />
and accurate emissions monitoring<br />
is key to managing and<br />
mitigating a company’s environmental<br />
impact.<br />
Continuous emission monitoring<br />
systems are one of the ways<br />
in which governments and industry<br />
are mobilizing to tackle<br />
climate change. CEMS provide<br />
constant monitoring and analysis<br />
of effluent gas streams that<br />
result from combustion in industrial<br />
processes. To put it<br />
simply, CEMS tell us the composition<br />
of gases that come out<br />
of industrial chimneys.<br />
However, as well as the headline<br />
pollutants of CO 2<br />
and<br />
methane that form the major<br />
greenhouse gasses, there are<br />
also many other toxic gases<br />
and particulate matter that affect<br />
human health, wildlife,<br />
water and the environment.<br />
These include carbon monoxide,<br />
ammonia and hydrogen<br />
chloride. CEMS operate constantly,<br />
even when the process<br />
is not operational, and measure<br />
all required components.<br />
Can CEMS offer an advantage<br />
in terms of optimizing<br />
production or do they stop<br />
at environmental protection?<br />
Jacques Mulbert, division president, ABB Measurement and Analytics<br />
Mulbert: Unlike many industrial<br />
innovations, the increased<br />
demand for CEMS is not driven<br />
by a desire to seek a competitive<br />
advantage, but by the need<br />
to achieve regulatory compliance.<br />
However, CEMS should<br />
not be seen merely as a boxticking<br />
exercise, as it can also<br />
deliver real benefits to help inform<br />
decision-making and improve<br />
the efficiency and sustainability<br />
of industrial processes.<br />
They can also offer safety<br />
benefits by providing an early<br />
detection system for explosions,<br />
leakage monitoring<br />
and filter monitoring. In addition,<br />
data generated by CEMS<br />
equipment can be used to optimize<br />
combustion to reduce fuel<br />
and lower emissions, increase<br />
plant efficiency and equipment<br />
lifetime and decrease operating<br />
costs by providing operators<br />
with additional intelligence<br />
on process performance.<br />
As well as continuously collecting,<br />
recording and reporting<br />
emissions data for process<br />
monitoring or for compliance<br />
purposes, CEMS can improve<br />
productivity.<br />
What is the direction of recent<br />
developments in CEMS?<br />
Source: ABB<br />
Mulbert: New developments<br />
in CEMS technology are to help<br />
to broaden its capabilities.<br />
Today, the most advanced systems<br />
can measure the lowest<br />
concentrations of exhaust<br />
gases from industrial chimneys.<br />
When new pollutants become<br />
mandatory to measure or<br />
emission limits change, some<br />
systems are so sophisticated<br />
that they can be adjusted by a<br />
mere software upgrade.<br />
The integration of Dynamic QR<br />
(DQR) codes, for instance, can<br />
reflect the real-time status of a<br />
device. When scanned, the<br />
DQR software pulls updated<br />
data and status information<br />
from a central unit, which can<br />
be in control of several discrete<br />
gas-analyzer modules. The DQR<br />
codes also provide a health<br />
check of performance history,<br />
together with access to information<br />
like the device’s serial<br />
number to enable timely<br />
service support. This is particularly<br />
helpful for installations<br />
that require high availability,<br />
remote installations, or installations<br />
that require manual inspection<br />
only.<br />
ond<br />
ABB<br />
Hall 11.1, Stand E62<br />
Batterieindustrie<br />
Starke Partnerschaft<br />
Eirich und Siemens gehen gemeinsame Wege bei der Batteriefertigung<br />
Der Experte für Misch- und<br />
Aufbereitungstechnik Eirich sowie<br />
Siemens Digital Industries<br />
wollen künftig gemeinsam die<br />
Effizienzsteigerung und Verkürzung<br />
der Projektdurchlaufzeiten<br />
für Lithium-Ionen-Batterieprojekte<br />
forcieren. Dabei liefert<br />
Eirich Anlagen, die mit<br />
Hard- und Software-Produkten<br />
von Siemens ausgerüstet sind.<br />
In den nächsten sieben Jahren<br />
sollen sich die Produktionskapazität<br />
von Lithium-Ionen- und<br />
anderen Batterien verzehnfachen.<br />
Es gilt daher, die Produktion<br />
zu optimieren.<br />
„Wir freuen uns, mit einem<br />
starken Partner wie Siemens<br />
gemeinsam in die Zukunft zu<br />
gehen und entscheidende Ver-<br />
Bild: Eirich<br />
änderungen in der Zellproduktion<br />
zu bewirken.“, erklärt Stephan<br />
Eirich, geschäftsführender<br />
Gesellschafter. br<br />
Eirich<br />
Halle 5.0, Stand C86
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Breaking News 11<br />
Solid-liquid separation and drying<br />
De Dietrich Process Systems Acquires Heinkel Group<br />
With the acquisition of the<br />
Heinkel Drying & Separation<br />
Group, De Dietrich Process Systems<br />
strengthens its industrial<br />
base in Europe. This strategic<br />
merger allows De Dietrich to<br />
enrich and broaden its portfolio<br />
of solutions. Through this<br />
acquisition, the group becomes<br />
the global leader in the fields of<br />
solid-liquid separation and the<br />
drying of active ingredients.<br />
With four additional production<br />
sites in Europe, it allows De<br />
Dietrich Process Systems to become<br />
an undisputed European<br />
leader with a strategic commitment<br />
to local manufacturing<br />
(France, Germany, Netherlands,<br />
Italy, Spain, Switzerland,<br />
Hungary, Czech Republic).<br />
Through its recognized brands,<br />
Heinkel, Comber, Bolz-Summix,<br />
and Jongia, the Heinkel Group<br />
has established itself as a premium<br />
provider of solid-liquid<br />
separation solutions, drying,<br />
and mixing systems, mainly for<br />
the pharmaceutical, chemical,<br />
and food industries. It has<br />
established privileged relationships<br />
with its international<br />
clients through its expertise<br />
and technological innovations.<br />
By complementing its offerings<br />
in emerging markets such as<br />
recycling and the environment,<br />
this structuring acquisition positions<br />
De Dietrich Process Systems<br />
on a continuous growth<br />
trajectory with revenue prospects<br />
exceeding 300 million<br />
euros. Jacques Moulin, President<br />
of De Dietrich Process<br />
Systems, comments: “De Dietrich<br />
Process Systems and<br />
Heinkel Group share common<br />
values, including family values,<br />
and the ambition to preserve a<br />
strong manufacturing industry<br />
in Europe. The technologies<br />
provided by the newly formed<br />
group are essential for the manufacturing<br />
of active ingredients<br />
and vital chemicals in<br />
Europe. We contribute to the<br />
continent‘s economic growth<br />
and reinforce our commitment<br />
to a more local and sustainable<br />
industry.”<br />
dh<br />
De Dietrich Process Systems<br />
Hall 4.0, Stand A53<br />
Heinkel Drying & Separation<br />
Hall 6.0, Stand C49<br />
Jacques Moulin, President of<br />
De Dietrich Process Systems<br />
Source: De Dietrich<br />
Thyssenkrupp Uhde und Johnson Matthey kooperieren<br />
Integrierte Lösung für blauen Ammoniak<br />
Bild: JT Jeeraphun – stock.adobe.com<br />
Visit us at<br />
Hall 9.0, Stand C4<br />
+ our Live-<br />
Demonstrations<br />
(Outdoor area 2,<br />
Stand A1)<br />
Johnson Matthey und Thyssenkrupp Uhde bündeln ihr Know-how, um eine integrierte Technologie zur CO 2 -reduzierten<br />
Herstellung von (blauem) Ammoniak anzubieten<br />
Die Nachfrage nach Ammoniak<br />
steigt, da es sich leichter lagern<br />
und transportieren lässt als reiner<br />
Wasserstoff und der Schlüssel<br />
zur Dekarbonisierung der<br />
weltweiten Energieversorgung,<br />
der Schifffahrt und der industriellen<br />
Prozesse ist.<br />
Thyssenkrupp Uhde und Johnson<br />
Matthey ( JM) haben eine<br />
Absichtserklärung unterzeichnet,<br />
um gemeinsam eine vollständig<br />
integrierte Technologie<br />
für die CO 2 -reduzierte Herstellung<br />
von Ammoniak anzubieten.<br />
Damit bauen beide Unternehmen<br />
auf ihre fast 25-jährige<br />
Beziehung im Bereich Ammoniak<br />
auf.<br />
In dem Bestreben, die<br />
CO 2 -Emissionen zu reduzieren,<br />
hat sich die Rolle von Ammoniak<br />
weiterentwickelt: Von einem<br />
unverzichtbaren Bestandteil zur<br />
Herstellung von Düngemitteln<br />
für die Landwirtschaft hin zu einem<br />
dekarbonisierten Energie-<br />
und Wasserstoffträger, der einfacher<br />
zu speichern und zu<br />
transportieren ist als reiner Wasserstoff.<br />
Der Transport von emissionsarm<br />
produzierten Ammoniak<br />
kann die bestehende Infrastruktur<br />
nutzen und ist damit eine<br />
zentrale Lösung für die Energiewende.<br />
In Form von Ammoniak<br />
lassen sich große Mengen<br />
an Wasserstoff für den Einsatz<br />
in der Energie- und Schifffahrtsbranche<br />
und in industriellen<br />
Wertschöpfungsketten weltweit<br />
speichern und transportieren.<br />
Durch ihre Kooperation können<br />
Thyssenkrupp Uhde und<br />
JM gemeinsam den Markt für<br />
blaues Ammoniak erschließen,<br />
indem sie bewährte Technologien<br />
anbieten, die das Uhde-<br />
Ammoniak-Verfahren und die<br />
Wasserstoff-Expertise von JM<br />
durch die LCH-Technologie<br />
kombinieren. Dies soll die Produktion<br />
von blauem Ammoniak<br />
mit bis zu 99 % CO 2 -<br />
Abscheidung ermöglichen.<br />
Thyssenkrupp Uhde hat seit<br />
1928 weltweit mehr als 130 Ammoniakanlagen<br />
lizenziert, entwickelt<br />
oder gebaut und ist mit<br />
dem Uhde-Zweidruckverfahren<br />
marktführend bei Anlagen mit<br />
mehr als 3000 t/d.<br />
Die LCH-Technologie von JM,<br />
bei der der autotherme Reformer<br />
von JM allein oder in<br />
Verbindung mit dem gasbeheizten<br />
Reformer von JM zum<br />
Einsatz kommt, wurde für mehrere<br />
der weltweit ersten Großprojekte<br />
für blauen Wasserstoff<br />
ausgewählt. Darunter sind<br />
H2Teesside von bp, eine<br />
700-MW-Anlage zur Erzeugung<br />
von kohlenstoffarmem Wasserstoff,<br />
und das H2H-Saltend-<br />
Projekt mit Equinor und Linde<br />
für eine 600-MW-Anlage zur<br />
Erzeugung von emissionsreduziertem<br />
Wasserstoff. br<br />
Thyssenkrupp Uhde<br />
Halle 8.0, Stand H51<br />
REMBE®<br />
Pressure Relief<br />
and<br />
Explosion<br />
Safety.<br />
REMBE ® GmbH Safety+Control<br />
Gallbergweg 21<br />
59929 Brilon, Germany<br />
T +49 2961 7405-0<br />
hello@rembe.de<br />
© REMBE® | All rights reserved
12<br />
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Breaking News<br />
An interview with Dr. Daniel Witthaut, Executive<br />
Director for Innovation at Cefic, the European<br />
Chemical Industry Council<br />
I understand that Cefic is<br />
participating in <strong>ACHEMA</strong> for<br />
the first time. Why has the<br />
organization decided to do<br />
this now, and not before?<br />
Dr. Daniel Witthaut: The<br />
chemical industry is at a critical<br />
Interview<br />
Cefic makes its <strong>ACHEMA</strong> Debut<br />
crossroads — we have the ambition<br />
to go climate neutral by<br />
2050. This means changing<br />
how we produce and what we<br />
produce in less than 30 years<br />
while remaining globally competitive.<br />
We call this the double<br />
twin transition: going circular,<br />
going digital, going climate<br />
neutral and transitioning to<br />
safe and sustainable chemicals.<br />
Recognizing the need for innovation<br />
and broader cooperation<br />
across various sectors, Cefic<br />
has chosen to participate in<br />
<strong>ACHEMA</strong> now.<br />
The challenges we face today<br />
require collaboration across industries,<br />
with policymakers,<br />
academia and society. <strong>ACHEMA</strong><br />
provides an excellent platform<br />
for such engagement, bringing<br />
together relevant stakeholders<br />
and fostering key exchanges.<br />
We look forward to combining<br />
these different views for forward-looking<br />
discussions on<br />
how we can achieve the green<br />
and digital transition of our industry<br />
and boost Europe’s journey<br />
as an innovation hub.<br />
Can you give an overview of<br />
the sessions organized by<br />
Cefic?<br />
Dr. Witthaut: Cefic will organize<br />
13 sessions over four<br />
<strong>ACHEMA</strong> innovation stages focussing<br />
on process, green,<br />
digital and hydrogen innovation.<br />
We will be covering<br />
topics including:<br />
• Hydrogen Economy<br />
• Sustainable Carbon Cycles<br />
• Chemical Recycling<br />
• Safe & Sustainable-by-Design<br />
• Digitalization (AI, quantum<br />
computing, data sharing, and<br />
so on)<br />
• Industrial Biotechnology<br />
• The role of innovation in<br />
achieving a digital and green<br />
transition and moving towards<br />
climate neutrality<br />
We will also dedicate time to<br />
speaking about the Brussels<br />
Ecosystem and how to navigate<br />
the EU funding landscape,<br />
explaining how decisions<br />
made in Brussels impact the<br />
chemical industry. We will explain<br />
EU policies and the positioning<br />
of the chemical sector<br />
within the Brussels framework.<br />
The sessions will bring together<br />
a variety of stakeholders: industry<br />
players, academia, policymakers<br />
from Brussels<br />
(European Commission) and of<br />
course, Cefic experts on the<br />
various topics.<br />
Dr. Daniel Witthaut, Executive Director for Innovation, Cefic<br />
What can visitors learn at<br />
Cefic’s exhibition stand?<br />
Dr. Witthaut: Visitors can<br />
learn about Cefic’s role as the<br />
forum of the chemical industry:<br />
our expertise and services<br />
dedicated to advancing the<br />
chemical industry. Interested<br />
parties can also learn about<br />
Cefic’s membership process.<br />
Our booth provides information<br />
on our initiatives to solve the<br />
challenges of the chemical industry<br />
and how we are shaping<br />
the green and digital transition,<br />
and the role of innovation<br />
throughout. Visitors can find<br />
out about the strides Cefic is<br />
taking with the Antwerp Declaration<br />
for a European Industrial<br />
Deal to complement the EU<br />
Green Deal to safeguard high<br />
quality jobs for European<br />
workers in Europe and to ensure<br />
Europe’s competitiveness.<br />
From there, they can find out<br />
what the digital and green transition<br />
means for our sector and<br />
the Transition Pathway for the<br />
Chemical Industry, a roadmap<br />
bringing together EU institutions,<br />
Member States, industry,<br />
and civil society.<br />
Source: Cefic<br />
Of course, the heart of our<br />
booth is innovation, with a<br />
clear invitation to everyone:<br />
Let’s boost Europe’s journey as<br />
an innovation hub. We invite all<br />
attendees to come chat with us<br />
about how we can continue<br />
furthering the role of innovation<br />
in the chemical industry.<br />
What type of networking<br />
does Cefic hope to achieve<br />
at its exhibition stand?<br />
Dr. Witthaut: We aim to bring<br />
together all stakeholders playing<br />
a role in the chemical industry:<br />
industry, from technical<br />
experts to chief technology officers<br />
(CTOs); supplier industries<br />
to the chemical sector;<br />
academia; policymakers; and<br />
the broader public. Participants<br />
can connect and discuss key<br />
areas shaping the industry. Our<br />
booth will hold a networking<br />
cocktail hour on 11 June.<br />
At <strong>ACHEMA</strong>, Is Cefic doing<br />
anything special for students?<br />
Dr. Witthaut: Students are the<br />
future of our industry. We in-
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Breaking News 13<br />
vite university and undergraduates<br />
to come and speak to us<br />
at our booth —bringing academia<br />
and industry together is<br />
key to address the challenges<br />
we are facing.<br />
Other newcomers to this<br />
year’s <strong>ACHEMA</strong> are a<br />
number of power-generation<br />
companies, such as E.ON. Is<br />
Cefic also forming closer ties<br />
with the energy sector, as<br />
sustainable power becomes<br />
more important as chemical<br />
producers aim for carbon<br />
neutrality by 2050?<br />
Dr. Witthaut: The chemical industry<br />
is the largest industrial<br />
consumer of gas and electricity<br />
in the EU, therefore close<br />
ties to the energy sector are<br />
essential for us. While it has<br />
always been important, our<br />
relationship with the energy<br />
sector is taking on new forms:<br />
traditional chemical companies<br />
are investing in their<br />
own energy generation (such<br />
as wind or solar parks), including<br />
on-site generation, and<br />
are developing new collaborations<br />
(such as Power Purchase<br />
Agreements) with energy<br />
providers.<br />
These new relationships are<br />
driven both by our transition to<br />
climate neutrality, as well as<br />
the persistent high energy<br />
costs which continue to affect<br />
EU industrial competitiveness.<br />
Cefic<br />
ond<br />
Hall 6.0, Stand D19<br />
13 Sessions on Four Stages<br />
Cefic will organize 13 sessions over four <strong>ACHEMA</strong> innovation<br />
stages focussing on process, green, digital and hydrogen<br />
innovation. Interesting topics are Hydrogen Economy,<br />
Sustainable Carbon Cycles, Chemical Recycling, Safe &<br />
Sustainable-by-Design, Digitalization (AI, quantum computing,<br />
etc.), The role of innovation in achieving a digital and<br />
green transition and moving towards climate neutrality.<br />
Aus enger Zusammenarbeit wird offizielle Beteiligung<br />
Serto steigt bei Archigas ein<br />
Die Archigas-Geschäftsführer Illya Kaufman und Wladimir Barskyi freuen<br />
sich über den Einstieg der Serto AG<br />
Bild: Archigas<br />
Der H 2 -Messpionier und „Hermes<br />
Startup Award 2024“-Gewinner<br />
Archigas freut sich, ab<br />
sofort die Serto AG als Gesellschafterin<br />
mit an Bord zu haben.<br />
Der offiziellen Beteiligung<br />
des geschätzten und weltweit<br />
erfolgreichen Rohrverbindungs-Spezialisten<br />
aus Frauenfeld<br />
in der Schweiz ging bereits<br />
eine jahrelange vertrauensvolle<br />
Zusammenarbeit voraus. So<br />
stellen die hochwertigen Edelstahlgehäuse<br />
und -verschraubungssysteme<br />
ein wesentliches<br />
Merkmal der Sensorinnovationen<br />
von Archigas zur Wasserstoffmessung<br />
dar. „Unsere Lösungen<br />
für eine präzisere,<br />
schnellere und stabilere H 2 -Detektion<br />
sind buchstäblich eng<br />
mit Serto verbunden. Als besonders<br />
erfahrener und engagierter<br />
Experte auf seinem Gebiet<br />
bringt das Unternehmen<br />
unsere Mikrosensorik zur Gasanalyse<br />
quasi in Form. Kurz:<br />
Wir können uns auch in seiner<br />
neuen zusätzlichen Rolle als<br />
Gesellschafter keinen besseren<br />
Partner vorstellen. Auf den<br />
weiteren gemeinsamen Weg<br />
freuen wir uns außerordentlich“,<br />
so die Archigas-Geschäftsführer<br />
Illya Kaufman<br />
und Wladimir Barskyi.<br />
Serto betont anlässlich des Einstiegs<br />
ebenfalls die Gemeinsamkeiten<br />
und Potenziale für<br />
den gemeinsamen Erfolg. „Expertise<br />
und Innovationsgeist<br />
kennzeichnen Archigas in hohem<br />
Maße. Mit diesen Merkmalen<br />
können wir uns hervorragend<br />
identifizieren. Deshalb<br />
und in Anbetracht des interessanten<br />
Wachstumsmarktes, der<br />
mit Wasserstoff einhergeht, haben<br />
wir uns aus ganzer Überzeugung<br />
für einen Einstieg entschieden“,<br />
sagt Kurt Bolliger,<br />
CFO der Serto Group. „Archigas<br />
ist mit seinen neuen Lösungen<br />
zur wichtigen H 2 -Messung sozusagen<br />
aus der Pole Position<br />
gestartet. Wir sind also gerne<br />
mit vorne dabei und freuen uns<br />
über diese seltene Gelegenheit“,<br />
unterstreicht Serto-CEO<br />
Andreas Mühlthaler. br<br />
Serto<br />
Halle 8.0, Stand D95<br />
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Mit Stäubli entscheiden Sie sich für ein nachhaltiges Lösungskonzept.<br />
www.staubli.com<br />
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Stäubli auf der <strong>ACHEMA</strong>:<br />
Halle 8 | Stand D93
14<br />
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Breaking News<br />
Today‘s Highlights<br />
Get the <strong>ACHEMA</strong> App and be informed on the go!<br />
The <strong>ACHEMA</strong> App is available for free via the official<br />
app stores.<br />
www.achema.de/achema-app<br />
13:00, H 4.0 – EUROPA<br />
Highlight Session – Pharma Innovation<br />
Next generation pharma manufacturing<br />
current advances in cell and gene therapy<br />
Speaker: Prof. Dr. Dr. Ulrike Köhl, Director of Fraunhofer Institute for Cell<br />
Therapy and Immunology, Leipzig and Director of the Institute of Clinical<br />
Immunology, University of Leipzig<br />
Sadik H. Kassim, Chief Technology Officer, Genomic Medicines, Danaher<br />
<strong>ACHEMA</strong> Congress Program<br />
Bild: DECHEMA / Markus Püttmann<br />
<strong>ACHEMA</strong> fully integrates the congress into the exhibtion programme. All lecture<br />
sessions will take place on the Innovation Stages directly in the exhibition halls or<br />
close to the exhibition groups. The six <strong>ACHEMA</strong> innovation themes form the thematic<br />
framework: #process, #pharma, #green, #lab, #digital and #hydrogen. The<br />
<strong>ACHEMA</strong> innovation themes offer solid insights into the most important innovation<br />
drivers in the process industries. Each topic will be highlighted on a dedicated live<br />
stage, as part of the comprehensive congress programme and in visionary highlight<br />
sessions. More information can be found at: www.achema.de/congress
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Daily Program 15<br />
Symmetrie 2 – 8.1<br />
Consens – 4.C<br />
Entente – 4.C<br />
Alliance – 4.C<br />
Enhancing plant productivity by intelligent<br />
detail engineering<br />
Chair: J. Oeß¹<br />
¹SiCor Engineering Partners GbR, Bönningheim/D<br />
Standardized method for equipment<br />
performance assessment in foulingprone<br />
applications<br />
Chair: K. Church¹<br />
¹Watson-Marlow Fluid Technology Solutions , Falmouth/UK<br />
Industrial biotechnology - Producing<br />
food and processing side streams<br />
Analysis and controlling for hydrogen<br />
technologies<br />
Chair: A. Göbel¹<br />
¹DECHEMA Gesellschaft für Chemische Technik und<br />
Biotechnologie e.V., Frankfurt/D<br />
10:00<br />
Plant productivity and safety boost with<br />
additive manufacturing<br />
L. Stolz¹; D. Urbanczyk¹; P. Thiele¹; F. Ventulett¹<br />
¹ BASF SE, Ludwigshafen/D<br />
Investigation of crystallization fouling on<br />
column internals<br />
K. Inderwies¹; H. Klein¹; S. Rehfeldt¹<br />
¹ Technical University of Munich, Garching/D<br />
Enzymatic and microbial synthesis of<br />
Bioflavours<br />
M. Winkler¹<br />
¹ ACIB GmbH, Graz/D<br />
Measuring the Oxygen Content in<br />
Hydrogen<br />
G. Shahnovsky¹<br />
¹ Modcon Systems, London/UK<br />
10:30<br />
Mixing in “World Scale” Plants<br />
W. Keller¹<br />
¹ EKATO Rühr- und Mischtechnik GmbH, Schopfheim/D<br />
Column fouling: finding preventive measures<br />
using the standard apparatus<br />
H. Winterbauer¹<br />
¹ Pfaudler Normag Systems GmbH, Hofheim/D<br />
Manufacturing and producing alternative<br />
proteins – Repurposing and retrofitting<br />
facilities for use in alternative protein<br />
manufacturing<br />
K. Gasser¹; P. Pandilov²<br />
¹ VTU Top GmbH, Raaba-Grambach/A; ² VTU Engineering<br />
GmbH, Wien/A<br />
Humidity – A Critical Measurement in Fuel<br />
Cells<br />
J. Lehto¹<br />
¹ Vaisala Oyj, Vantaa/FIN<br />
11:00<br />
Defossilization of the utility infrastructure<br />
of chemical sites with power-to-heat and<br />
thermal energy storage systems<br />
T. Bauer¹; M. Prenzel¹<br />
¹ German Aerospace Center (DLR), Cologne/D<br />
Methods for the standardized generation<br />
and quantification of fouling in heat exchangers<br />
P. Pelz¹; C. Meyer²; A. Klinkert²; K. Jasch²; H. Bart¹;<br />
S. Scholl²<br />
¹ Rheinland-Pfälzische Technische Universität Kaiserslautern-Landau,<br />
Kaiserslautern/D; ² TU Braunschweig<br />
, Braunschweig/D<br />
Alternative bio-lubricants from residual<br />
streams of the food industry<br />
M. Platzer¹; S. Kiese²; D. Leistl²; T. Herfellner²<br />
¹ Fraunhofer Institute for Process Engineering and<br />
Packaging IVV, Germany/D; ² Fraunhofer Institute<br />
for Process Engineering and Packaging IVV, Freising/D<br />
How Tunable Diode Laser Spectroscopy<br />
(TDLAS) combined with Artificial Intelligence<br />
support high quality green hydrogen<br />
production with the highest throughput<br />
possible ?<br />
D. Janssens¹<br />
¹ Siemens AG, Karlsruhe/D<br />
11:30<br />
Solid formation through crystallization -<br />
wish and reality - Bernoulli offers a solid<br />
concept -<br />
H. Meldau¹<br />
¹ ehemals Sulzer Escher Wyss. / studied at RWTH,<br />
Aachen, Hannover/D<br />
Considerations of fouling mechanisms in<br />
the hydraulic simulation of separation<br />
columns<br />
V. Engel¹<br />
¹ WelChem GmbH, Eichenau/D<br />
Cascading upgrading of side streams from<br />
food industry<br />
H. Frühwirth¹; C. Klimt²; A. Sprißler²;<br />
B. Bottenbruch²; S. Scheffold²<br />
¹ Hochschule Biberach, Biberach an der Riß/D; ²<br />
Hochschule Biberach, Biberach/D<br />
A Holistic Approach for Automation System<br />
and Field Devices in Green Hydrogen<br />
Production Plant.<br />
F. Thielland¹<br />
¹ Siemens AG, Karlsruhe/D<br />
Korall – 11.0<br />
Encounter – 5.0<br />
EY Green Innovation Stage – 6.0<br />
Facette – 3.Via<br />
Properties of materials for hydrogen<br />
applications<br />
Chair: M. Mann¹<br />
¹DECHEMA e.V., Frankfurt am Main/D<br />
Towards a circular economy of plastics I<br />
Chair: A. Fehling¹<br />
¹DECHEMA e.V., Frankfurt am Main/D<br />
Mastering the Green Transformation<br />
Manufacturing advanced (bio)pharmaceuticals<br />
I<br />
Chair: K. Carter¹<br />
¹DECHEMA – Gesellschaft für Chemische Technik<br />
und Biotechnologie e.V., Frankfurt/D<br />
10:00<br />
Investigation of a high-pressure hydrogen<br />
pipeline made of 1.4462 duplex stainless<br />
steel after 12 years in service<br />
S. Schewe¹; S. Lederer²; M. Rudolphi¹; F. Bosien²;<br />
W. Fürbeth¹<br />
¹ DECHEMA-Forschungsinstitut, Frankfurt am<br />
Main/D; ² TÜV SÜD, Frankfurt am Main/D<br />
BMBF funding measure “Resource-efficient<br />
circular economy - plastic recycling<br />
technologies (KuRT)“<br />
C. Schielke¹; K. Wendler¹<br />
¹ DECHEMA e.V., Frankfurt am Main/D<br />
Green Value Engineering - Sustainability<br />
Strategy And Implementation<br />
A. Rosengart¹<br />
¹ VTU Engineering Italia Srl, Mirano/I<br />
10:30<br />
The importance of the test strategy to<br />
determine the susceptibility of metallic<br />
materials with respect to hydrogen<br />
embrittlement<br />
K. Ohla¹; M. Galetz²; M. Rudolphi²<br />
¹ None, Illerkirchberg/D; ² DECHEMA e.V., Frankfurt/D<br />
Synergies between Mechanical and Chemical<br />
Recycling of Plastics - Consideration of<br />
Economic, Ecological, and Social Aspects<br />
R. Hanich-Spahn¹; P. Majgaonkar¹; P. Brantsch¹; L.<br />
Killinger¹; A. Hofmann²<br />
¹ Fraunhofer ICT, Pfinztal/D; ² Fraunhofer UMSICHT,<br />
Sulzbach-Rosenberg/D<br />
Green Consulting for Process Industries -<br />
Technological Measures and Roadmap<br />
Development for the Sustainable Trans -<br />
formation<br />
B. Vollbrecht¹<br />
¹ Siemens AG, Frankfurt am Main/D<br />
Designing Tomorrow’s ATMP Facility:<br />
How to Leverage Emerging Technologies<br />
N. Kulkarni¹; N. Bahler²<br />
¹ CRB, Boston/USA; ² CRB, Boeblingen/D<br />
11:00<br />
Material Testing for Hydrogen Applications<br />
- Ensuring Safety and Reliability<br />
S. Lederer¹; C. Engler¹; M. Sekura¹<br />
¹ TÜV SÜD, Munich/D<br />
BlueAlp – Accelerating Plastic Recycling<br />
V. de Neve¹<br />
¹ BlueAlp, Eindhoven/NL<br />
Modular ATMP Production - Case Study:<br />
Design & Implementation of a new flexible<br />
(modular) ATMP production facility<br />
D. Steinhaeuser¹<br />
¹ Glatt Ingenieurtechnik GmbH, Weimar/D<br />
11:30<br />
12:00<br />
Enabling the (bio-)chemical recycling of<br />
polycotton textiles with electrochemical<br />
separations<br />
M. Gausmann¹<br />
¹ RWTH Aachen University, Aachen/D<br />
Turning a problem into an opportunity<br />
with CO 2 utilization and reuse of industrial<br />
waste heat<br />
A. Schnitzhofer¹<br />
¹ GIG Karasek GmbH, Gloggnitz/A<br />
Introducing GIC – the Global Impact<br />
Coalition<br />
C. Tan¹<br />
¹ Global Impact Coalition, Geneva/CH<br />
A large-scale controlled perfusion stirredtank-bioreactor<br />
provides continuous manufacturing<br />
of potent human mesenchymal<br />
stromal cells and their extracellular<br />
vesicles as somatic cell therapeutics<br />
L. Tasto¹; D. Salzig¹<br />
¹ Technische Hochschule Mittelhessen (THM) - University<br />
of Applied Sciences, Gießen/D
16<br />
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Daily Program<br />
Siemens Digital<br />
Innovation Stage – 11.0<br />
New digital options in preventing incidents<br />
in the process industry<br />
GEA Process<br />
Innovation Stage – 9.0<br />
Introducing power-to-heat to the process<br />
industry<br />
The SEFA Theatre – 12.0<br />
The SEFA Theatre - Day 1<br />
10:00<br />
10:30<br />
11:00<br />
10:00<br />
10:30<br />
SCADAPack 47xi Remote Smart RTU and Controller<br />
with Integrated Edge Platform<br />
A. Amini¹<br />
¹ Schneider Electric, Hoofddorp/NL<br />
Evaluation of the functional safety of process<br />
plants according to EN 61511–1<br />
C. Weishaar¹<br />
¹ Pilz GmbH & Co. KG, Ostfildern/D<br />
Digitalization of the Functional Safety Lifecycle<br />
Digitalization<br />
P. Sieber¹<br />
¹ HIMA Paul Hildebrandt GmbH, Brühl/D<br />
Siemens Hydrogen<br />
Innovation Stage – 6.0<br />
Transport, Storage, Handling<br />
Transport, storage and handling - key for the<br />
ramp-up of a German<br />
hydrogen economy<br />
F. Gremme¹; F. Graf²; S. Pichlmaier³<br />
¹ RWE AG, Bochum/D; ² DVGW-EBI, Karlsruhe/D; ³ Forschungsstelle<br />
für<br />
Energiewirtschaft e. V., München/D<br />
Lab Innovation Stage – 12.0<br />
EGNATON Solutions for intrinsic lab safety<br />
Intrinsic laboratory safety – a cornerstone of<br />
sustainability<br />
P. Neurieder¹<br />
¹ EGNATON e.V., Bensheim/D<br />
10:00<br />
10:30<br />
11:00<br />
11:30<br />
12:00<br />
12:30<br />
13:00<br />
Flexible electrification of industrial heat<br />
through power-to-heat and<br />
thermal storage - a solution for every temperature<br />
level<br />
A. Vandersickel¹<br />
¹ Deutsches Zentrum für Luft- und Raumfahrt (DLR),<br />
Stuttgart/D<br />
Process heat supply with industrial heat<br />
pumps<br />
T. Staude¹<br />
¹ MAN Energy Solutions SE, Oberhausen/D<br />
Ensuring Safe Operation of Heat Transfer Fluid<br />
Systems:<br />
Key Considerations and Best Practices<br />
M. Schopf¹<br />
¹ Eastman, Lengenfeld /D<br />
Electrification and flexibilization of industrial<br />
processes and infrastructure<br />
S. Diezinger¹<br />
¹ Siemens Energy GmbH, Erlangen/D<br />
Electrifying Thermal Separation Processes<br />
through MVR Technology<br />
H. Mandel¹; J. Schürhoff²<br />
¹ GEA Group / GEA Wiegand, Ettlingen/D; ² GEA Group /<br />
GEA Messo, Duisburg/D<br />
Identify energy saving potential in utilities –<br />
Reduce energy costs and increase productivity<br />
with process instrumentation and inspection<br />
concepts<br />
T. Kaufmann¹<br />
¹ Endress+Hauser (Deutschland) GmbH+Co. KG , Weil<br />
am Rhein/D<br />
Economic potentials of industrial electrification<br />
through intelligent control<br />
C. Mootz¹<br />
¹ E.ON Energy Projects GmbH, Munich/D<br />
Siemens Hydrogen<br />
Innovation Stage – 6.0<br />
Shaping the (global) hydrogen ecosystem<br />
10:00<br />
10:30<br />
11:00<br />
14:30<br />
11:30<br />
12:00<br />
12:30<br />
SEFA Year in Review<br />
D. Sutton¹<br />
¹ SEFA, Columbia, SC/USA<br />
DURCON Epoxy & Phenolic Work Surface<br />
Solutions<br />
K. Jackson¹<br />
¹ DURCON, Taylor, Texas/USA<br />
Bring on the Right Coal - The Invisible Power<br />
in Modern Laboratories<br />
F. Koehler¹<br />
¹ SCAT Europe GmbH, Mörfelden/D<br />
Different Countries, Different Thinking, Different<br />
Priorities for the Same Goals in Laboratory<br />
Design<br />
D. Sutton¹; L. Ashor²; B. Richard³; D. Tonelli⁴; M. Englisch⁵<br />
¹ SEFA, Columbia, South Carolina/USA; ² HOK , San<br />
Francisco, California/USA; ³ Kirksey Architects, Houston,<br />
Texas/USA; ⁴ LaborPlaner Tonelli AG, Gelterkinden/<br />
CH; ⁵ Waldner<br />
Laboreinrichtungen SE & Co., K.G., Wangen/D<br />
Lab Innovation Stage – 12.0<br />
ASECOS on Lab Safety<br />
Combined storage of hazardous substances -<br />
modern, sustainable and safe solutions<br />
S. Kunkel¹<br />
¹ asecos GmbH, Gründau/D<br />
Working sustainably hazardous substances<br />
workplaces - modern technology for even more<br />
safety<br />
M. Zürn¹; M. Zürn¹<br />
¹ asecos GmbH, Gründau/D<br />
Hazards and risks associated with the storage<br />
of pressurized gas cylinders - prevention and<br />
protective measures<br />
D. Reuter¹<br />
¹ asecos GmbH, Gründau/D<br />
11:00<br />
The importance of hydrogen and CO2 for<br />
Decarbonization<br />
M. Brey¹<br />
¹ Ernst & Young GmbH Wirtschaftsprufungsgesellschaft,<br />
Cologne/D<br />
Siemens Digital<br />
Innovation Stage – 11.0<br />
Änderungen des Programms sind kurzfristig<br />
möglich. Das tagesaktuelle Programm finden<br />
Sie in der <strong>ACHEMA</strong>-App oder unter<br />
https://www.achema.de/kongressprogramm<br />
11:15<br />
12:00<br />
Hydrogen Economy: On track for 2030? –<br />
powered by Cefic<br />
A. Polito¹; L. Haustermans²; E. Leonardi³; L. Keßler⁴<br />
¹ DG ENER, /D; ² Yara International, Zaventem/B; ³ Cefic,<br />
/D; ⁴ Bellona, /D<br />
Reducing time-to-market for green hydrogen<br />
processes<br />
J. Vukas¹<br />
¹ Siemens AG, Karlsruhe/D<br />
11:30<br />
11:45<br />
Cyber Security in Process Industries<br />
Secure or Survive - Understanding OT incidents<br />
in manufacturing environments<br />
P. Ciepiela¹<br />
¹ Ernst & Young Consulting , Warszawa/PL<br />
AI (in)security - Responsible AI<br />
P. Ciepiela¹<br />
¹ Ernst & Young Consulting , Warszawa/PL<br />
Changes to the program are possible at short<br />
notice. You can find the day‘s program in the<br />
<strong>ACHEMA</strong> app or at https://www.achema.de/<br />
congress-programme<br />
12:30<br />
Resource efficiency through digitally manufactured<br />
equipment - for zero-emission chemical<br />
products and decentralized P2X energy systems<br />
C. Kiener¹<br />
¹ Siemens AG, München/D<br />
12:00<br />
OT security in Cloud for a Process Plant<br />
R. Hanuschke¹<br />
¹ Amazon Web Services (AWS), Munich/D
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong><br />
Daily Program<br />
Concorde – 4.C<br />
Chances and challenges of Power-to-X in<br />
Argentina, Morocco and South Africa<br />
Chair: H. von Meyer¹<br />
¹International PtX Hub, Berlin/D<br />
10:30<br />
10:45<br />
11:10<br />
11:35<br />
12:00<br />
10:30<br />
10:35<br />
10:55<br />
11:15<br />
11:35<br />
11:55<br />
12:15<br />
Welcome<br />
Green Hydrogen and Ammonia: Academic Insights Driving Industrial<br />
Applications<br />
A. Faik¹<br />
¹ Mohammed VI Polytechnic University (UM6P), Benguerir/MA<br />
PetroSA’s Pathway to Carbon Neutral Fuels and Chemicals: Defossilization<br />
Technology Options<br />
E. Mabaso¹; M. Mdleleni¹; E. Mohiuddin¹<br />
¹ PetroSA Synthetic Fuels Innovation Centre, Bellville/ZA<br />
Challenges and Opportunities in H2/PtX Production in Argentina: Advancements<br />
in Materials Science, Catalysis, and Engineering for New Technologies<br />
L. Mogni¹<br />
¹ Bariloche Atomic Centre, San Carlos de Bariloche/RA<br />
Panel Discussion on the topic "Chances and Challenges of Power-to-X in<br />
Argentina, Morocco and South Africa"<br />
L. Mogni¹; A. Faik²; E. Mabaso³<br />
¹ Bariloche Atomic Centre, San Carlos de Bariloche/RA; ² Mohammed VI Polytechnic University<br />
(UM6P), Benguerir/MA; ³ PetroSA , Bellville/ZA<br />
Symmetrie 3 – 8.1<br />
Smart Multiphase Processes<br />
Chair: M. Schlüter¹; M. Grünewald²¹Hamburg University of Technology (TUHH), Hamburg/D;<br />
²Ruhr-Universität Bochum, Bochum/D<br />
Welcome to the session & introduction<br />
Smart batch processes in the energy system of the future<br />
E. von Harbou¹; R. Ulber¹; D. Görges¹; F. Sahling¹<br />
¹ RPTU Kaiserslautern-Landau, Kaiserslautern/D<br />
Using advanced measurement techniques for analysis and modelling of<br />
multiphase processes<br />
S. Marchini¹; R. Kipping²; P. Wiedemann²; U. Hampel²<br />
¹ Technische Universität Dresden, Dresden/D; ² Helmholtz-Zentrum Dresden-Rossendorf,<br />
Dresden/D<br />
A Smart Catalytic Fixed-Bed Reactor for CO 2 Methanation<br />
R. Zimmermann¹; A. Geschke¹; L. Peterson¹; J. Bremer²; K. Sundmacher³<br />
¹ Max Planck Institute for Dynamics of Complex Technical Systems, Magdeburg/D; ² Clausthal<br />
University of Technology, Clausthal-Zellerfeld/D; ³ Max Planck Institute for Dynamics<br />
of Complex Technical Systems / Otto von Guericke University Magdeburg, Magdeburg/D<br />
Flooding Control and Performance Optimization in Solvent Extraction and<br />
Distillation<br />
Columns Using AI Tools<br />
L. Neuendorf¹; F. Baygi¹; P. Kolloch¹; L. Marsollek¹; N. Kockmann¹<br />
¹ Technische Universität Dortmund, Dortmund/D<br />
SMART Reactors for Future Process<br />
Engineering<br />
M. Schlüter¹<br />
¹ Hamburg University of Technology (TUHH), Hamburg/D<br />
Discussion<br />
----A WORLD LEADER<br />
IN CHEMICAL<br />
SOLIDIFICATION AND<br />
HANDLING SOLUTIONS<br />
Solidification and handling systems<br />
for different kinds of chemicals<br />
including resins, waxes, hot melts,<br />
fat chemicals and stabilisers.<br />
Rotoform – the market-leading rotary<br />
drop depositor.<br />
High performance processing of high and low<br />
viscosity products.<br />
Pastilles of uniform size, shape and quality.<br />
Maximized productivity – on-stream factor of 96%.<br />
Process sustainability – energy efficient, very<br />
low emissions.<br />
GMP compliant systems for cosmetic, food and<br />
pharma applications.<br />
Proven technology – 2500+ systems installed in<br />
40+ years.<br />
Global service / spare parts supply.<br />
10:45<br />
11:15<br />
ZETA Pharma Innovation Stage - 4.1<br />
Resilience in Pharma Industry<br />
ISPE Opening Statement powered by ISPE<br />
T. Hartman¹<br />
¹ ISPE, North Bethesda/USA<br />
Supply Chain Resilience, Drug Shortages and the Health Emergency Preparedness<br />
and Response Authority (HERA) powered by ISPE<br />
J. Duliere¹; W. Philipp²<br />
¹ ISPE, Paris/F; ² European Commission, Brussels/B<br />
Read more at ipco.com/chemicals<br />
See us at Achema 2024<br />
Frankfurt · 10-14.6.24<br />
Stand C24 · Hall 4.0
18<br />
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Daily Program<br />
EY Green Innovation Stage – 6.0<br />
Lab Innovation Stage – 12.0<br />
EY Green Innovation Stage – 6.0<br />
EY Spot on Defossilisation<br />
EGNATON Green transformation: Sustainable<br />
lab facilities and operations<br />
Sustainable Energy Solutions<br />
12:15<br />
12:30<br />
12:45<br />
Inflation reduction act in the US vs EU legislation<br />
& funding<br />
S. Doll¹<br />
¹ EY Tax GmbH Steuerberatungsgesellschaft , Mannheim/D<br />
Circular Ecosystems as basis for Green Energy<br />
& Hydrogen infrastructure<br />
M. Hetzer¹<br />
¹ Ernst & Young GmbH Wirtschaftsprufungsgesellschaft,<br />
Nuremberg/D<br />
How the chemical industry enables decarbonization<br />
of others<br />
S. Fahrenholz¹; V. Ackenhausen²<br />
¹ Ernst & Young GmbH Wirtschaftsprufungsgesellschaft,<br />
Düsseldorf/D; ² Ernst & Young GmbH Wirtschaftsprufungsgesellschaft,<br />
Hamburg/D<br />
Europa – 4.0<br />
#pharma: Highlight Session „Next generation<br />
pharma manufacturing – Current<br />
advances in cell and gene therapy”<br />
14:00<br />
14:10<br />
14:30<br />
14:50<br />
EGNATON – association for sustainability<br />
E. Dittrich¹<br />
¹ EGNATON e.V., Bensheim/D<br />
New ISO/TC 366 Laboratory Design<br />
C. Glanzmann¹<br />
¹ Roche Diagnostics Capital Investment & Real Estate,<br />
Basel/CH<br />
Implementing Sustainable Lab Practices in<br />
University Labs<br />
N. Bruns¹; B. Schell¹<br />
¹ TU Darmstadt, Darmstadt/D<br />
EGNATON Green Transformation Panel:<br />
Sustainable lab facilities and operations<br />
E. Dittrich¹; C. Glanzmann²; N. Bruns³; C. Heinekamp⁴<br />
¹ EGNATON e.V., Bensheim/D; ² Roche Diagnostics Capital<br />
Investment & Real Estate, Basel/CH; ³ TU Darmstadt,<br />
Darmstadt/D, ⁴ dr. heinekamp Labor- und Institutsplanung,<br />
Karlsberg/D<br />
14:00<br />
14:30<br />
15:00<br />
Unlocking Green Savings Through Energy<br />
Assessments and Equipment Upgrades<br />
T. Bastiaansen¹<br />
¹ Flowserve BV, Etten-Leur/NL<br />
Digitally Enhanced Energy Transition<br />
J. Kurrelvink¹<br />
¹ E.ON Energy Projects GmbH, Munich/D<br />
Enabling the future of a fossil-free Chemical<br />
industry by energy-automation-software triad<br />
Y. Yasmine McColl¹; M. Maksim Ageev²<br />
¹ Schneider Electric, Houston, Texas/USA; ² Schneider<br />
Electric, Horgen/CH<br />
ZETA Pharma<br />
Innovation Stage – 4.1<br />
Implementing Digital Technologies<br />
13:00<br />
13:45<br />
14:00<br />
14:15<br />
14:30<br />
14:45<br />
#pharma: Highlight Session „Next generation<br />
pharma manufacturing – Current advances in<br />
cell and gene therapy”<br />
U. Köhl¹; S. Kassim²; B. Müller-Tiemann³; A. Traube⁴<br />
¹ Fraunhofer Institut für Zelltherapie und Immunologie,<br />
Leipzig/D; ² Geonomic Medicines, Danaher/D; ³ Cytiva,<br />
/D; ⁴ KyooBe Tech GmbH, Leinfelden-Echterdingen/D<br />
Siemens Hydrogen<br />
Innovation Stage – 6.0<br />
EY spot on Green Hydrogen<br />
Winning hydrogen funding in EU and UK<br />
S. Doll¹; K. Haase²<br />
¹ EY Tax GmbH Steuerberatungsgesellschaft , Mannheim/D;<br />
² EY Tax GmbH Steuerberatungsgesellschaft ,<br />
Hamburg/D<br />
The market value of green hydrogen in<br />
different sectors<br />
M. Ziehe¹; N. Reinhold²<br />
¹ Ernst & Young GmbH Wirtschaftsprufungsgesellschaft,<br />
Berlin/D; ² Ernst & Young GmbH Wirtschaftsprufungs<br />
gesellschaft, Hamburg/D<br />
The full cost development of green hydrogen<br />
M. Ziehe¹; M. Rusche²<br />
¹ Ernst & Young GmbH Wirtschaftsprufungsgesellschaft,<br />
Berlin/D; ² Ernst & Young GmbH Wirtschaftsprufungs<br />
gesellschaft, Munich/D<br />
Electrolyser costs and impact on green<br />
hydrogen prices (EY proprietary view)<br />
D. Roxby¹<br />
¹ Ernst & Young LLP, London/UK<br />
Biomass vs. Hydrogen – What is best for<br />
renewables?<br />
M. Brey¹<br />
¹ Ernst & Young GmbH Wirtschaftsprufungsgesellschaft,<br />
Cologne/D<br />
14:00<br />
14:30<br />
15:00<br />
15:30<br />
16:00<br />
Siemens Digital<br />
Innovation Stage – 11.0<br />
Cyber Security in Process Industries<br />
Bring OT and IT together with RTLS<br />
C. Wamser¹; H. Balasova²<br />
¹ Siemens AG, Fuerth/D; ² Siemens AG, Praha/CZ<br />
IEC 62443 & CERT@VDE: Solution Strategy for<br />
Cybersecurity in the ICS Environment<br />
A. Harner¹<br />
¹ VDE/DKE, Offenbach/D<br />
Certification for Cybersecurity of Industrial<br />
Control Systems and Products<br />
C. Shaffer¹<br />
¹ FM Approvals, /D<br />
Panel „Digital Tranformation – Data Spaces for<br />
sensible data“, 10. June 2024<br />
K. Beckers¹; E. Winterhalter¹; D. Appelt¹; T. Komenda²; N.<br />
Große³; G. Ristow⁴<br />
¹ Gaia-X Hub Germany / acatech, München/D; ² delta<br />
dao, Hamburg/D; ³ TU Dortmund, Dortmund/D; ⁴ Software<br />
AG, /D<br />
Siemens Digital<br />
Innovation Stage – 11.0<br />
Transformation and Digital Policy<br />
Panel „Transformation and digital policy in<br />
Germany“, 13. June 2024<br />
K. Beckers¹; E. Winterhalter²; F. Kappert²; M. Schuldt³; D.<br />
Senff⁴; T. Hahn⁵; H. Avgoustino⁶; S. Jungbluth⁷<br />
¹ acatech, München/D; ² Gaia-X Hub Germany / acatech,<br />
München/D; ³ Bundesministerium für Wirtschaft und<br />
Klimaschutz, Berlin/D; ⁴ Leiter der Geschäftsstelle Industrie<br />
4.0 / VDI Technologiezentrum, Köln/D;<br />
⁵ Siemens, Berlin/D; ⁶ KIWAI.ai, München/D; ⁷ SmartFactory<br />
KL, Kaiserslautern/D<br />
14:00<br />
14:30<br />
15:00<br />
14:00<br />
14:30<br />
15:00<br />
15:30<br />
Digitalization in Pharma TODAY and<br />
TOMORROW<br />
M. Mayer¹<br />
¹ ZETA GmbH, Lieboch/A<br />
ISPE Pharma 4.0 Baseline Guide<br />
powered by ISPE<br />
C. Wölbeling¹<br />
¹ Körber, Greater Hamburg Area/D<br />
Case Studies for New Technologies in ISPE<br />
Pharma 4.0 powered by ISPE<br />
T. Minero¹<br />
¹ LifeBee & Member of ISPE International Board of<br />
Directors, Milan/I<br />
GEA Process<br />
Innovation Stage – 9.0<br />
Innovative mixing and separation solutions<br />
in chemical processing<br />
Mixing in “Word Scale” Plants<br />
W. Keller¹<br />
¹ EKATO Rühr- und Mischtechnik GmbH, Schopfheim/D<br />
From R&D to process: Turning waste to value<br />
by efficient ingredients extraction and solvent<br />
recovery by distillation<br />
L. Wang¹; C. Abel²<br />
¹ GEA Group / GEA Westfalia Separator, Oelde/D; ² GEA<br />
Group / GEA Wiegand, Ettlingen/D<br />
How to translate your process into mixing<br />
tasks<br />
B. Nienhaus¹<br />
¹ EKATO Rühr- und Mischtechnik GmbH, Schopfheim/D<br />
Crossflow Filtration Solutions Using Asymmetric<br />
Coated Media<br />
P. Hill¹<br />
¹ Mott Corporation, Farmington/USA
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Daily Program 19<br />
Symmetrie 2 – 8.1<br />
Encounter – 5.0<br />
Entente – 4.C<br />
Karmesin – 11.0<br />
New advances in sensor technology<br />
Chair: P. Bachmann¹<br />
¹Evonik, /D<br />
Towards a circular economy of plastics II<br />
Chair: R. Schulze¹<br />
¹DECHEMA e. V., Frankfurt am Main/D<br />
Industrial biotechnology - Establishing<br />
and scaling-up production<br />
Analytics and optimization in materials<br />
and material processing<br />
14:30<br />
15:00<br />
15:30<br />
16:00<br />
16:30<br />
Advanced Photonics for Process Industries<br />
Optimization<br />
A. Kigel¹<br />
¹ Modcon Systems, London/UK<br />
CIEL*a*b* Color measurement in Process<br />
Analytical Technology (PAT)<br />
A. Meyer¹<br />
¹ Endress+Hauser Liquid Analysis, Gerlingen/D<br />
Solving Level Measurement Challenges in<br />
Chemical Plants<br />
J. Leion¹<br />
¹ Emerson, Boulder/USA<br />
Current state of PAT applications for a reliable<br />
and effective PCM equipment operation<br />
R. Steiner¹<br />
¹ Pharmatech Associates, North Vancouver/CDN<br />
Implications of defossilisation for petrochemical<br />
clusters in Germany. Analysis<br />
from the ongoing research project Green<br />
Feedstock for a Sustainable Chemistry<br />
C. Schneider¹; A. Scholz²; Y. Kloo²; S. Theisen²; M.<br />
Saurat²; D. Stapf³; K. Meisel⁴<br />
¹ University of Kassel, Kassel/D; ² Wuppertal Institut,<br />
Wuppertal/D; ³ KIT - Karlsruher Institut für<br />
Technologie, Eggenstein-Leopoldshafen/D; ⁴ DBFZ<br />
Deutsches Biomasseforschungszentrum gemeinnützige<br />
GmbH, Leipzig/D<br />
Power A Safer, Smarter, Sustainable<br />
Approach to Circularity<br />
D. Fregelette¹; P. Morse²; A. Khanlari³<br />
¹ Emerson, Boulder/USA; ² Aspentech, Bedford/<br />
USA; ³ AspenTech, /USA<br />
Organocatalysis For A Resource-Efficient<br />
And Sustainable Future<br />
P. Majgaonkar¹; R. Hanich-Spahn¹; D. Pico¹; M. Skiborowski²<br />
¹ Fraunhofer ICT, Pfinztal/D; ² Hamburg University<br />
of Technology, Hamburg/D<br />
Integrative resource efficiency and circularity<br />
management for medium-sized<br />
enterprises in the chemical industry<br />
P. Preiss¹; A. Vogt¹; B. Steinhart¹; B. Steinhart¹; C.<br />
Lang-Koetz¹; I. Tietze¹<br />
¹ Pforzheim University, Pforzheim/D<br />
Chemical Polymer Recycling<br />
J. Ulrich¹<br />
¹ EKATO Rühr- und Mischtechnik GmbH, Freiburg/D<br />
Biobutanol Production: From Metabolic<br />
Modeling to Design and Start-up of a Pilot<br />
Plant<br />
P. Götz¹<br />
¹ Berliner Hochschule für Technik, Berlin/D<br />
A new type of process control system for<br />
enzymatic processes utilizing multipleinput/multiple-output<br />
control strategies<br />
J. Schoop-Zipfel¹; C. Appl²; A. Moser²; D. Niehaus³;<br />
M. Schlüter³; R. Pörtner³; V. Hass²<br />
¹ Ingenieurbüro Dr.-Ing. Schoop GmbH, Hamburg/D;<br />
² Furtwangen University, VS-Schwenningen/D;<br />
³ TU Hamburg, Hamburg/D<br />
With Pilot Units and Application Specific<br />
Commercial Scale Agitated Photoreactors<br />
to more Green Technology Routes<br />
K. Epp¹; A. Peschl²<br />
¹ EKATO Rühr- und Mischtechnik GmbH,<br />
Schopfheim/D; ² Peschl Ultraviolet GmbH, Mainz/D<br />
Navigating the Bumpy Road of Industrial<br />
Biotechnology Scale-up<br />
M. Schultz¹<br />
¹ PTI Global Solutions LLC, Indianapolis/USA<br />
Formulation Screening, Parameter Optimization<br />
and Scale-up of Grinding Processes<br />
with Agitator Bead Mills<br />
S. Mende¹<br />
¹ NETZSCH-Feinmahltechnik GmbH, Selb/D<br />
Energy efficiency and sustainability as an<br />
essential criterion for the selection of the<br />
grinding system<br />
S. Mende¹<br />
¹ NETZSCH-Feinmahltechnik GmbH, Selb/D<br />
Additive Manufacturing in Mixing<br />
Technology<br />
J. Gassenschmidt¹; B. Multner¹<br />
¹ EKATO Rühr- und Mischtechnik GmbH,<br />
Schopfheim/D<br />
Inline quantitative elemental analysis<br />
using x-ray fluorescence spectroscopy<br />
M. Ruppert¹<br />
¹ Horiba Europe, Oberursel/D<br />
New advances in the method validation,<br />
extraction methods and measurement uncertainty<br />
for the determination of watersoluble<br />
hexavalent chromium in hydraulic<br />
cement<br />
M. Ramirez Quesada¹; J. Sibaja Brenes²<br />
¹ Universidad Nacional de Costa Rica, heredia /CR;<br />
² Universidad Nacional de Costa Rica, Heredia/CR<br />
Frequenz 1 – Portalhaus<br />
Granat – 11.0<br />
Korall – 11.0<br />
Alliance – 4.C<br />
New measurement techniques of nanoparticles<br />
and online process control<br />
Chair: R. Hass¹<br />
¹PDW Analytics GmbH , Potsdam/Golm/D<br />
Interoperability of plants and processes<br />
Chair: D. Saecker¹<br />
¹Endress+Hauser Wetzer GmbH + Co. KG, Nesselwang/D<br />
Safety for hydrogen applications<br />
Chair: M. Merko¹<br />
¹DECHEMA e.V, Frankfurt am Main/D<br />
Alternative feedstocks and hydrogen<br />
carriers<br />
Chair: D. Blaumeiser¹<br />
¹Hydrogenious, /D<br />
14:30<br />
Innovation in specific surface area, pore<br />
and particle size analysis with Small Angle<br />
X-ray Scattering: a fast, reliable and<br />
powerful tool<br />
F. Lotter¹; C. Scherdel¹; G. Reichenauer¹<br />
¹ Center for Applied Energy Research e.V.,<br />
Würzburg/D<br />
Advanced physical Layer (APL) addresses<br />
the need for high-speed data transfer in<br />
process and chemical industries<br />
C. Johansson¹<br />
¹ ABB, Malmö/S<br />
Safety considerations for new hydrogen<br />
applications<br />
T. Arnhold¹<br />
¹ R. STAHL AG (www.stahl.de), Waldenburg/D<br />
Hydrogen Production in the Age of Decarbonization:<br />
Insights from Digital Simulations.<br />
H. Reges¹; M. Batista¹; H. Bispo¹<br />
¹ Federal University of Campina Grande – UFCG,<br />
Campina Grande/BR<br />
15:00<br />
Mass vs. Diameter – What is the true size<br />
of a nanoparticle?<br />
F. Friebel¹; J. Wieder¹; K. Reavell²<br />
¹ femtoG AG, Zurich/CH; ² Cambustion Ltd., Cambridge/UK<br />
Anlagenbau 4.0: Optimization of detailed<br />
plant engineering by digital integration -<br />
The digital path from component specification<br />
to the construction site<br />
C. Steinkellner¹; R. Schreiner¹<br />
¹ Pörner Ingenieurgesellschaft mbH, Vienna/A<br />
Safety through visibility – Safety in handling<br />
hydrogen<br />
S. Wenderoth¹; B. Schug¹; S. Wintzheimer¹; S.<br />
Wintzheimer²; K. Mandel¹; K. Mandel²<br />
¹ Fraunhofer Institute for Silicate Research,<br />
Würzburg/D; ² Friedrich-Alexander-Universität Erlangen-Nürnberg,<br />
Erlangen-Nürnberg/D<br />
Precious Metal Catalysts: The Key to<br />
Hydrogen Economy; Ruthenium catalysts<br />
enable the efficient conversion of<br />
ammonia into hydrogen<br />
K. Chang¹<br />
¹ Heraeus, Hanau/D<br />
15:30<br />
16:00<br />
Inline particle sizing and process control<br />
for nanoparticle manufacturing processes<br />
(PAT)<br />
R. Besseling¹; C. Schuurmans¹; R. van Tuijn¹; M.<br />
Hermes¹; R. Arribas Bueno²; R. Arribas Bueno²; A.<br />
Gerich¹<br />
¹ InProcess-LSP, Oss/NL; ² TEVA, Haarlem/NL<br />
On-line measurement of quality and impurities<br />
in biomethane<br />
S. Santarpia¹<br />
¹ Endress+Hauser Process Analysis Support Europe,<br />
Lyon, France , Lyon/F<br />
How digital process technology is driving<br />
responsiveness and sustainability in the<br />
process industries<br />
F. Raghdo¹<br />
¹ Siemens AG, London/UK<br />
Interoperability is key: Optimizing pharmaceutical<br />
plant maintenance through<br />
digital twins<br />
J. Komar¹; R. Fischer²; M. Riester³<br />
¹ ZETA GmbH, Lieboch/A; ² Fraunhofer IESE, Kaiserslautern/D;<br />
³ Endress+Hauser (Deutschland)<br />
GmbH+Co. KG, Weil am Rhein/D<br />
Fiscal volume flow measurements of<br />
hydrogen enriched natural gas and pure<br />
hydrogen<br />
M. Siegfried¹<br />
¹ SICK AG, Düsseldorf/D<br />
Combination of OFCEAS analyzer and GC<br />
with SePdd TCD FID detectors for controlling<br />
hydrogen purity following ISO<br />
14687:2019<br />
E. SMITH¹<br />
¹ AP2E, Aix en Provence /F<br />
Green Hydrogen from Biogenic Residues by<br />
Steam Reforming of Raw Biogas<br />
A. Gradel¹<br />
¹ BtX energy GmbH, Hof/D<br />
Ionic Liquids for generation, conversion<br />
and transport of hydrogen<br />
T. Schubert¹; B. Iliev¹<br />
¹ IOLITEC Ionic Liquids Technologies GmbH, Heilbronn/D
20<br />
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Daily Program<br />
Consens – 4.C<br />
Concorde – 4.C<br />
Facette – 3.Via<br />
Heat integration in process industry<br />
through mechanical vapour recompression -<br />
WindaB<br />
Chair: S. Scholl¹<br />
¹TU Braunschweig, Braunschweig/D<br />
Kopernikus P2X – Exploration, validation<br />
and implementation of Power-to-X concepts<br />
Chair: K. Wagemann¹<br />
¹DECHEMA e.V., Frankfurt am Main/D<br />
Manufacturing advanced (bio)pharmaceuticals<br />
II<br />
Chair: L. Tasto¹<br />
¹Technische Hochschule Mittelhessen, Gießen/D<br />
14:30<br />
14:55<br />
15:20<br />
15:45<br />
Heat integration in chemical industry – WindaB,<br />
an approach for the assessment of mechanical<br />
vapor recompression solutions for distillation<br />
columns<br />
K. Jasch¹; F. Lais¹; E. Sobierska-Luckhchoura²; J. Rüther²;<br />
S. Scholl¹<br />
¹ TU Braunschweig, Braunschweig/D; ² BASF SE, Ludwigshafen/D<br />
Short-Cut design approaches of reboilers in<br />
distillation columns to assess mechanical vapor<br />
recompression for heat integration<br />
F. Lais¹; K. Jasch¹; S. Scholl¹<br />
¹ TU Braunschweig , Braunschweig/D<br />
Introduction of a Preliminary Compressor<br />
Design Methodology for Heat Integration in<br />
Process Industries Through Mechanical Vapor<br />
Recompression<br />
L. Hinz¹; J. Goeing¹; J. Friedrichs¹; G. Schumm²<br />
¹ Technische Universität Braunschweig, Braunschweig/D;<br />
² Piller Blowers & Compressors GmbH,<br />
Moringen/D<br />
Ecological and economic assessment of open<br />
heat pump system scenarios<br />
H. Schneider¹; M. Paschetag¹; F. Lais¹; K. Jasch¹; S. Scholl¹<br />
¹ TU Braunschweig , Braunschweig/D<br />
14:30<br />
15:00<br />
15:30<br />
16:00<br />
Kopernikus P2X – Exploration, validation and<br />
implementation of Power-to-X concepts<br />
R. Dittmeyer¹<br />
¹ Karlsruhe Institute of Technology (KIT), Karlsruhe/D<br />
Power-to-kerosene: Background , Issues,<br />
Progress<br />
A. Zschocke¹<br />
¹ Cena Hessen, Frankfurt/D<br />
Power2Polymers – Sustainable polymers for<br />
the chemical industry!<br />
G. Schroer¹<br />
¹ RWTH Aachen University, Aachen/D<br />
Power2ValueChemicals<br />
R. Franke¹<br />
¹ Evonik Operations GmbH, Marl/D<br />
14:30<br />
15:30<br />
16:00<br />
16:30<br />
Advancing Cell and Gene Therapy Manufacturing<br />
with integrated manufacturing platforms<br />
S. Weber¹<br />
¹ Miltenyi Biotec GmbH, Bergisch Gladbach/D<br />
Optimization of static Vero cell expansion and<br />
measles virus production - high cell density<br />
cultivation by lactate-dependent media<br />
exchanges<br />
D. Eckhardt¹; L. Walter¹; J. Klee¹; J. Mueller¹; I. Sardlishvili¹;<br />
S. Fey¹; P. Czermak¹; D. Salzig¹<br />
¹ University of Applied Sciences Mittelhessen,<br />
Giessen/D<br />
ContiUnity® A true modular process platform<br />
for continuous manufacturing<br />
W. Bolt¹<br />
¹ Zeton BV, Enschede/NL<br />
Cleaning considerations for novel drug delivery<br />
systems<br />
P. Lopolito¹<br />
¹ STERIS, St-Louis/USA<br />
16:10<br />
Options and Limits with PILLER blower and<br />
compressor technology<br />
G. Schumm¹<br />
¹ Piller Blowers & Compressors GmbH, Moringen/D<br />
Siemens Hydrogen<br />
Innovation Stage – 6.0<br />
ZETA Pharma<br />
Innovation Stage – 4.1<br />
16:35<br />
15:30<br />
16:00<br />
16:30<br />
15:30<br />
Mechanical vapor recompression – challenges<br />
in existing processes<br />
J. Hammerschmidt¹<br />
¹ Covestro Deutschland AG, Leverkusen/D<br />
EY Green Innovation Stage – 6.0<br />
Green Process Optimization<br />
Green Deal and new requirements – processoptimisation<br />
with analytical measurement<br />
technology<br />
D. Wolter¹<br />
¹ Endress+Hauser (Deutschland) GmbH+Co. KG, Weil am<br />
Rhein/D<br />
How to Optimize your Agitated Process – A<br />
Holistic View<br />
S. Hanselmann¹<br />
¹ EKATO Rühr- und Mischtechnik GmbH, Schopfheim/D<br />
Accelerating Decarbonization with Digital Process<br />
Twins<br />
B. de Groot¹<br />
¹ Siemens AG, London/UK<br />
Lab Innovation Stage – 12.0<br />
Innovative drug discovery – driving the<br />
next life science revolution<br />
Innovative drug discovery – driving the next<br />
life science revolution<br />
S. Kumar¹<br />
¹ ELRIG , Cambridge/UK<br />
15:00<br />
15:30<br />
16:00<br />
16:15<br />
16:30<br />
16:45<br />
17:00<br />
Power-to-X process and applications<br />
Power to Gas: Green hydrogen production and<br />
utilization<br />
J. Hundrieser¹<br />
¹ Endress+Hauser (Deutschland) GmbH+Co. KG, Weil am<br />
Rhein/D<br />
Production of PtL SAF on industrial scale in the<br />
context of a regional hydrogen value chain<br />
M. Haid¹<br />
¹ EDL Anlagenbau Gesellschaft mbH, Leipzig/D<br />
Industrial applications of Power-to-X in<br />
Morocco<br />
M. Bousseta¹<br />
¹ UM6P/OCP , /MA<br />
Argentina’s National Hydrogen Strategy and<br />
green hydrogen applications for local consumption<br />
and export<br />
N. N.N.¹<br />
¹ Secretary of Energy (tbc), N.N./RA<br />
Producing green steel in South Africa<br />
N. N.N.¹¹ N.N., N.N./ZA<br />
Opportunities for Power-to-X production in<br />
Kenya<br />
Antony Langat¹<br />
¹ Kenya Electricity Generating Company PLC, Kenya<br />
Turquoise H 2<br />
M. Brey¹<br />
¹ EY Consulting GmbH , Cologne/D<br />
15:30<br />
16:00<br />
16:00<br />
16:30<br />
17:00<br />
Biopharma: Shaping the future of pharmaceutical<br />
Industry<br />
Breaking boundaries by new concepts – from<br />
lab to industry<br />
T. Maischberger¹<br />
¹ ZETA GmbH, Lieboch/A<br />
Quo vadis, Pharma? Trends and opportunities<br />
in Biopharma<br />
A. Whytock¹; A. Johnston²<br />
¹ Siemens AG, Erlangen/D; ² Biophorum, London/UK<br />
GEA Process<br />
Innovation Stage – 9.0<br />
Engineering of efficient and safe processes<br />
Seallessfirt – A paradigm shift in pump selection.<br />
How removing shaft seals and ball bearings<br />
makes process pumps better at what<br />
matters most to today’s rotating equipment<br />
operators<br />
N. Rentzelos¹<br />
¹ Flowserve Corporation, Addison/USA<br />
The sustainable optimization of plant availability<br />
through intelligent diagnostics and service<br />
L. Piscator¹<br />
¹ SAMSON, Frankfurt/D<br />
Storing and charging lithium batteries safely -<br />
risks, legislation and modern solutions<br />
D. Reuter¹<br />
¹ asecos GmbH, Gründau/D
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Mechanical/<br />
Thermal Processing<br />
Page 21–26<br />
21<br />
for Process Technology<br />
Visit us!<br />
in Germany<br />
Hall 8.0. Booth A59<br />
https://process-technology-online.com/<br />
Leading sources<br />
Source: Buss-SMS-Canzler<br />
Thin-Film Evaporation<br />
Energy Savings in Sludge-Drying Processes<br />
Buss-SMS-Canzler‘s two-stage dryng process recovers heat from the atmospheric stage<br />
and uses it in the vacuum stage<br />
At <strong>ACHEMA</strong> 2024, thermal separations<br />
company Buss-SMS-<br />
Canzler is showcasing its twostage<br />
drying process for a variety<br />
of applications, including<br />
the drying of sewage sludge.<br />
The thin-fiilm evaporation system<br />
is designed to reduce heating-energy<br />
consumption by<br />
45% compared to conventional<br />
sludge-drying equipment, the<br />
company says.<br />
Traditional drying techniques<br />
often require a substantial<br />
amount of energy input, mainly<br />
due to the limited utilization of<br />
heating energy. The two-stage<br />
drying process introduced by<br />
Buss-SMS-Canzler capitalizes<br />
on the principle of multiple-effect<br />
evaporation commonly<br />
used in evaporation technology.<br />
Multiple-effect evaporation<br />
is designed to maximize<br />
the use of input energy. By operating<br />
under vacuum conditions<br />
in Stage 1 and atmospheric<br />
conditions in Stage 2,<br />
this process enables a lower<br />
evaporation temperature in<br />
stage 1, resulting in considerable<br />
energy savings, according<br />
to the company.<br />
One of the key advantages of<br />
the design is the recovery of<br />
energy released during the<br />
condensation in stage 2. This<br />
energy is then utilized to heat<br />
stage 1 (see diagram). The twostage<br />
drying process efficiently<br />
applies products in a<br />
thin film on the heated wall<br />
using rotating blades. This approach<br />
not only enhances the<br />
effectiveness of the drying<br />
process, but also makes it suitable<br />
for various applications,<br />
including the drying of sewage<br />
sludge, Buss-SMS-Canzler<br />
says. The dried sludge would<br />
be suitable for a variety of<br />
uses, including gasification,<br />
composting, incineration, fertilizer,<br />
pyrolysis and others.<br />
The company reports that the<br />
two-stage drying technology<br />
has proven to be highly effective,<br />
and it cites the technology<br />
as an example of a more<br />
sustainable waste-management<br />
strategy that helps drive<br />
the transition to a circular<br />
economy.<br />
scj<br />
Buss-SMS-Canzler<br />
Hall 4.0, Stand B24<br />
Vielfältige Einsatzbereiche<br />
Trocknen mit Wärmepumpe<br />
Trocknerhersteller Harter setzt<br />
bereits seit über 30 Jahren auf<br />
Kondensationstrocknung mit<br />
integrierter Wärmepumpentechnik.<br />
Bei Pharmaprodukten<br />
geht es um die vollständige<br />
Trocknung von verpackten Produkten,<br />
bei Wirkstoffen um eine<br />
klar definierte Restfeuchte.<br />
Das gleiche gilt für Lebensmittel,<br />
bei denen Optik, Aroma<br />
und Inhaltsstoffe ebenso eine<br />
große Rolle spielen. Die niedrigen<br />
Temperaturen schonen die<br />
Trocknungsgüter. Der Sprung<br />
zur Trocknung von Industrieund<br />
Klärschlämmen klingt gewagt.<br />
Hier geht es um eine<br />
energiesparende Art dem<br />
Trocknungsgut Wasser zu entziehen.<br />
Was für alle interessant ist:<br />
Trocknung ohne Abluft. Harter-<br />
Diese Trockner arbeiten mit Wärmepumpen<br />
Trockner arbeiten alle im geschlossenen<br />
Luftkreislauf. Damit<br />
sind sie nicht nur abluftfrei<br />
und sehr effizient, sondern machen<br />
Betreiber unabhängig von<br />
Klima und Jahreszeiten. Kühlund<br />
Temperierstufen sind<br />
leicht integrierbar. Der Prozess<br />
ist reproduzierbar.<br />
Das Special bei Harter: die Ideenschmiede<br />
Technikum. Dort<br />
testet der Trocknerhersteller<br />
die Produkte auf Machbarkeit<br />
und alle relevanten Parameter.<br />
Die Ergebnisse sind solide Basis<br />
für eine sinnvolle Lösung.<br />
Die Trocknersysteme gibt es als<br />
Chargentrockner und auch als<br />
kontinuierliche Variante. Harter-Trockner<br />
mit Wärmepumpe<br />
werden staatlich gefördert. br<br />
Harter<br />
Halle 4.1, Stand F36<br />
Bild: Harter<br />
MellapakEvo –<br />
packed for evolution!<br />
Sulzer launches new structured packing at <strong>ACHEMA</strong> 2024.<br />
Visit us to learn more Hall 4 Stand D48.
22<br />
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Mechanical/Thermal Processing<br />
Powder Wetting and Dispersing<br />
Continuous Powder Wetting Speeds Process<br />
The Ystral Coflow<br />
Source: Ystral<br />
To expand its machine portfolio,<br />
Ystral has developed the continuously<br />
operating Coflow.<br />
In the Ystral Coflow, solids and<br />
liquid components are introduced<br />
in controlled quantities<br />
via solids dosing units or a<br />
liquid pump and combined in a<br />
premixing zone with an oblique<br />
blade agitator. Fine dispersion<br />
then takes place using a rotorstator<br />
system, whereby the<br />
stator can be designed with different<br />
slot widths depending on<br />
the application. „An inducer installed<br />
between the premixing<br />
zone and the rotor-stator zone<br />
is effectuating a pressure increase,“<br />
says Uwe Klaumünzner,<br />
Process and Application Engineer<br />
at Ystral. „This change in<br />
pressure causes the air brought<br />
in with the powder to be separated,<br />
resulting in a lower residual<br />
air content in the product.“<br />
The Ystral Coflow is designed<br />
for a wide range of applications<br />
in various industries. The focus<br />
lies on products with powders<br />
that are easy to process and do<br />
not require post-dispersion, as<br />
well as users with a lean product<br />
portfolio or relatively few<br />
product changes. „Compared to<br />
a classic batch process in a container,<br />
the Ystral Coflow enables<br />
production with a significantly<br />
reduced machine footprint,<br />
faster processing times, better<br />
OEE values and a higher degree<br />
of automation. In addition, the<br />
cleaning of the machine is<br />
much easier due to the smaller<br />
product contact surface,“ says<br />
Raoul Pila Nunninger, Head of<br />
R&D at ystral. For the market<br />
launch, the Ystral Coflow-4 has<br />
a total capacity of 6,000 to<br />
13,500 kg/h. scj<br />
Ystral<br />
Hall 6.0, Stand B49<br />
Filtration<br />
Reliable Crossflow Filter<br />
Dynamic crossflow filter DCF<br />
Source: Andritz<br />
Among its <strong>ACHEMA</strong> offerings,<br />
Andritz will be highlighting its<br />
Krauss-Maffei dynamic crossflow<br />
filter DCF, an established<br />
technology for the clarification<br />
of liquids and for concentrating<br />
and washing of solids for a<br />
wide variety of chemical and<br />
pharmaceutical products, such<br />
as the solid/liquid separation<br />
step in the production of diabetes-care<br />
products. The technology<br />
is highly reliable, Andritz<br />
says, because the open filtration<br />
area avoids blockages,<br />
eliminating the need for manual<br />
intervention. The filters<br />
work in a way that is completely<br />
enclosed and fully automatic<br />
– right down to the<br />
Cleaning-In-Place (CIP) and<br />
Sterilization-In-Place (SIP) features,<br />
Andritz points out.<br />
The DCF can be combined with<br />
advanced automation and digitalization<br />
solutions to optimize<br />
efficiency and maximize profit,<br />
as shown by the Metris addIQ<br />
digital twin. This is a digital replica<br />
of the physical process<br />
using asset-specific information,<br />
such as actual physical<br />
dimensions and equipment<br />
characteristics, running in parallel<br />
with the plant’s operations,<br />
continuously calculating<br />
key process parameters. One<br />
benefit, specific to the digital<br />
twin for the DCF, is predicting<br />
optimum transmembrane<br />
pressure, Andritz says. scj<br />
Andritz AG<br />
Hall 5.0, Stand B4<br />
Horizontale Mischer überzeugen<br />
wegen ihrer hervorragenden<br />
Mischeffizienz und der geringen<br />
Bauhöhe. In gewissen<br />
Anwendungen besteht das Interesse,<br />
die Mischer nach einem<br />
Mischvorgang restlos zu<br />
Reinigung mit pulsierender Druckluft<br />
Horizontale Mischer ohne Bodenklappe entleeren<br />
entleeren. Dies kann beispielsweise<br />
bei einem Rezepturwechsel<br />
der Fall sein. Große<br />
Bodenklappen sind eine gängige<br />
Lösung, um die Entleerung<br />
zu erleichtern, aber sie sind<br />
auch die Ursache von Leckagen<br />
und erfordern häufige Reinigung<br />
und Wartung.<br />
Mit dem AirCIP-System von Gericke<br />
lassen sich Horizontalmischern<br />
vollständig entleeren<br />
und reinigen, ohne dass große<br />
Bodenklappen oder manuelle<br />
Mit dem AirCIP-System von Gericke lassen sich Horizontalmischer<br />
ohne Bodenklappe vollständig entleeren<br />
Source: Gericke<br />
Eingriffe erforderlich sind. Das<br />
AirCIP-System löst dieses Problem,<br />
indem es mit Druckluft<br />
einen gezielten pulsierenden<br />
Reinigungseffekt erzeugt, der<br />
das Material durch die Auslauföffnung<br />
aus dem Mischer fördert.<br />
Das System reinigt auch<br />
die Paddel und die Innenwände<br />
des Mischers, sodass keine<br />
Rückstände zurückbleiben. Das<br />
AirCIP-System kann auf verschiedene<br />
Produkte und Anwendungen<br />
zugeschnitten werden<br />
und beeinträchtigt weder<br />
die Homogenität noch die Qualität<br />
der Mischung. Die Vorteile<br />
des Systems sind vielfältig: Es<br />
reduziert Produktverluste, verhindert<br />
Kreuzkontaminationen,<br />
spart Zeit und Energie und<br />
macht die manuelle Reinigung<br />
zwischen den Produktwechseln<br />
überflüssig. Das System ist<br />
kompatibel mit den Horizontalwellenmischern<br />
GMS Multiflux<br />
und dem GBM Gericke Batch<br />
Mixer, und kann auch bei bestehenden<br />
Mischern nachgerüstet<br />
werden.<br />
br<br />
Gericke<br />
Halle 3.0, Stand A72
Pope Scientific‘s wiped-film still<br />
Pope Scientific Inc. announced<br />
the launch of its CE-certified<br />
series of wiped-film still systems.<br />
The first unveiling of the<br />
WFC-200 model will take place<br />
at <strong>ACHEMA</strong>.<br />
CE certification signifies that a<br />
product meets health, safety<br />
Alpine Microburst jet mill<br />
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Mechanical/Thermal Processing 23<br />
Separations<br />
Distillation Technology Receives CE Certification<br />
Source: Pope Scientific<br />
and environmental requirements<br />
for the E.U. Renowned<br />
for their efficiency and precision,<br />
these systems represent a<br />
significant advancement in distillation<br />
technology, Pope says.<br />
The CE-certified series, consisting<br />
of Pope’s 2-, 4– and 6-in.<br />
still sizes, bears the model designations<br />
WFC-200, WFC-400,<br />
and WFC-600 respectively.<br />
The wiped-film still, also known<br />
as a molecular still, short-path<br />
still, and wiped-film evaporator,<br />
serve a crucial role in<br />
separating heat-sensitive materials<br />
effectively. The purpose<br />
of these units is the separation<br />
of materials that demand a<br />
delicate touch in distillation<br />
processes, Pope says.<br />
Pope’s expertise extends across<br />
a wide array of processing industries,<br />
with their stills falling<br />
into two primary categories:<br />
the wiped film molecular (short<br />
path) stills designed for highboiling-point<br />
materials, and the<br />
wiped film evaporators with external<br />
condensers tailored for<br />
lower-boiling-point distillates.<br />
Constructed within heavy-duty<br />
stainless steel portable structures,<br />
the WFC series systems<br />
incorporate all necessary auxiliary<br />
components for seamless<br />
Particle-Size Control<br />
Jet Milling Without Pre-crushing<br />
Hosokawa Alpine AG has developed<br />
a new jet mill where<br />
coarser products can also be<br />
added without pre-crushing.<br />
The company named the spiral<br />
jet mill Alpine Microburst<br />
(AMB) after a weather phenomenon.<br />
„The falling downdraughts<br />
in a microburst are reflected<br />
in the central material<br />
feed of the mill and high energy<br />
input to a clearly limited area,“<br />
explains Hermann Schmidt, Operations<br />
Director Pharma & Lab<br />
Division at Hosokawa Alpine<br />
AG. Even fibrous products,<br />
which previously could only be<br />
crushed with great effort or<br />
hardly at all, can now be finely<br />
milled with the AMB.<br />
With the AMB spiral jet mill,<br />
the company is now presenting<br />
its customers with a valuable<br />
addition alongside its AS spiral<br />
jet mill and the AFG fluidized<br />
bed opposed jet mill. In<br />
Source: Hosokawa Alpine<br />
contrast to traditional spiral jet<br />
mills, its large, central inlet<br />
allows more coarsely ground<br />
products to be processed directly.<br />
Up to now, this required<br />
pre-crushing. While the AFG is<br />
an ideal solution for a steep<br />
particle size distribution, the<br />
AMB offers a compact solution<br />
with lower investment costs<br />
and a simple process. scj<br />
Hosokawa Alpine<br />
Hall 4.1, Stand F37<br />
operation under diverse conditions.<br />
These include condenser<br />
types suitable for molecular<br />
distillation and/or evaporation/<br />
concentration. The turnkey<br />
skids also are provided with<br />
wiper drive, feed/degasser<br />
flask, extra receivers, cold trap,<br />
trap chiller, vacuum pump, vacuum<br />
gauge, heating/chilling<br />
circulators, and a control panel<br />
with a single-point power<br />
connection.<br />
The systems are offered with a<br />
standard glass body, with the<br />
option of 316L stainless steel.<br />
Moreover, body heating can be<br />
achieved via electric bands or<br />
hot oil, with accessibility for<br />
cleaning and system reconfiguration.<br />
With a wide range of applications<br />
spanning pharmaceuticals,<br />
biomaterials, edible<br />
and essential oils,<br />
foods, flavors, vitamins, cosmetics,<br />
liquid silicone<br />
polymers, and beyond,<br />
Pope’s wiped-film still systems<br />
offer unparalleled versatility<br />
and reliability. The<br />
WFC series systems accommodate<br />
a range of capacities<br />
from 0.1 to 20 kg/hr scj<br />
Pope Scientific<br />
Hall 6.1, Stand C78<br />
ENHANCE YOUR<br />
CHEMICAL PRODUCTION<br />
LOWER COSTS, BETTER QUALITY,<br />
HIGHER THROUGHPUT<br />
Upgrade your chemical production with ANDRITZ’s<br />
dewatering and drying solutions. From separation to<br />
purification or recycling, we cater to diverse industries<br />
including petrochemicals, polymers, agrochemicals,<br />
fertilizers, pharmaceuticals, soda ash, and technical salts.<br />
Our range covers centrifuges, belt and filter presses, disc<br />
and drum filters as well as drying/cooling systems. One<br />
solution that particularly stands out is the ANDRITZ pusher<br />
centrifuge ecoOne, designed to reduce operating costs and<br />
the carbon footprint. Its motor design guarantees maximum<br />
electrical efficiency and reduces power consumption by up<br />
to 20%. With our latest automation technology – the Metris<br />
addIQ control system – you can also reap the benefits of<br />
digitalization: increased product quality, improved plant<br />
efficiency, and uninterrupted operations.<br />
VISIT US<br />
AT <strong>ACHEMA</strong><br />
FRANKFURT, GERMANY<br />
HALL 5.0, BOOTH B4<br />
JUNE 10-14, 2024<br />
ANDRITZ AG ⁄ Stattegger Strasse 18 ⁄ 8045 Graz ⁄ Austria ⁄ separation@andritz.com
24<br />
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Mechanical/Thermal Processing<br />
Maßnahmen bei abrasiven Schüttgütern<br />
Pulvermischer mit Verschleißschutz<br />
Aluminiumoxid-Beschichtung auf dem Rührwerk<br />
Je abrasiver die Schüttgüter in einem Mischer<br />
sind, umso mehr ist das Innenleben Verschleiß<br />
ausgesetzt. Deshalb müssen konstruktiv Gegenmaßnahmen<br />
ergriffen werden.<br />
Bild: Amixon<br />
Grundsätzlich nimmt der Verschleiß<br />
zu, wenn das Mischgut<br />
hohe Schüttdichten aufweist<br />
oder die Mischgüter schlecht<br />
fließen. Dann muss das Mischwerkzeug<br />
erhöhte Antriebsdrehmomente<br />
aufbringen, weil<br />
sie beispielweise besonders<br />
fein sind oder weil sie möglicherweise<br />
mit einer Flüssigkeit<br />
benetzt sind. Auch schnell rotierende<br />
Mischwerkzeuge, lange<br />
Mischvorgänge oder große<br />
Chargen im Mischer bedingen<br />
erhöhten Verschleiß.<br />
Amixon-Mischer liefern in der<br />
Praxis sehr hohe Mischgüten.<br />
Die Hauptmischwerkzeuge der<br />
Maschinen arbeiten mit geringen<br />
Umfangsgeschwindigkeiten.<br />
Manchmal liegt diese sogar<br />
unter einem Meter pro Sekunde.<br />
Dann sind auch die Relativgeschwindigkeiten<br />
zwischen<br />
Mischwerkzeug und<br />
Mischgut besonders gering.<br />
Das vermeidet Verschleiß und<br />
spart Energie. Die Mischer arbeiten<br />
besonders effizient und<br />
erlauben kurze Mischzeiten.<br />
Die Mischwerkzeuge sind glatt<br />
und haben eine einfache Formgebung.<br />
Insofern können verschiedenste<br />
Schleißschutz-Panzerungen<br />
einfach appliziert<br />
werden. Diese können in der<br />
Regel vom Wartungsteam am<br />
Mischer selbst durchgeführt<br />
werden. Große Inspektionstüren<br />
begünstigen die Instandsetzungsarbeiten,<br />
ohne dass<br />
Mischwerkzeuge demontiert<br />
werden müssen.<br />
Die Hauptmischwerkzeuge der<br />
Amixon-Mischer sind nur oben<br />
angetrieben und gelagert. Die<br />
Wellenabdichtung befindet<br />
sich somit oberhalb des Mischgutes,<br />
ist wenig belastet und<br />
dauerhaft gasdicht.<br />
Sechs Tipps gegen Verschleiß<br />
Die Erfahrung zeigt, dass sechs<br />
verschiedene Lösungen guten<br />
Verschleißschutz sicherstellen.<br />
Die Bauteile, die dem Verschleiß<br />
unterworfen sind, können<br />
wahlweise wie folgt geschützt<br />
werden:<br />
1. Der Mischer/Reaktor besteht<br />
aus einem besonders verschleißfesten<br />
Grundwerkstoff.<br />
2. Die dem Verschleiß unterworfenen<br />
Bauteile werden<br />
durch Hartlegierungs-Auftragsschweißen<br />
gepanzert. Im<br />
Schweißgut sind ultraharte<br />
Wolfram- oder Chromkarbide<br />
eingelagert.<br />
3. Auswechselbare Schleißschutzelemente<br />
werden im Mischer/Reaktor<br />
verschraubt. Es<br />
handelt sich um hochfeste Keramikwerkstoffe,<br />
die nicht<br />
schweißbar sind.<br />
4. Die Mischwerkzeuge werden<br />
hart gepanzert. Eine Aluminiumoxidkeramik<br />
wird in Form<br />
des Plasmaspritzverfahrens<br />
oder in Form des Hochtemperaturflammspritzens<br />
appliziert.<br />
5. Das Mischwerkzeug und<br />
wahlweise auch der Mischraum<br />
werden mit Widia-Hartmetallplättchen<br />
bestückt .<br />
6. Das Mischwerkzeug und<br />
wahlweise auch der Mischraum<br />
werden mit Hochleistungskeramik-Plättchen<br />
beklebt.<br />
Wenn Mischgüter wie Batteriemassen<br />
während des Mischens<br />
nicht mit metallischem Abrieb<br />
kontaminiert werden dürfen,<br />
sollten Mischraum und Mischwerkzeuge<br />
mit einer geeigneten<br />
Oxidkeramik beschichtet<br />
werden. Das funktioniert in der<br />
Praxis sehr gut. Im Amixon-<br />
Technikum stehen 400-Liter-<br />
Mischer für Tests bereit. Sämtliche<br />
produktberührten Teile<br />
sind mit einer Hochleistungsoxidkeramik<br />
beschichtet. Metallischer<br />
Abrieb ist während<br />
des Mischens/Reagierens/<br />
Trocknens ausgeschlossen.<br />
Testen im Technikum<br />
Ein keramisch beschichteter<br />
Mischtrockner-Synthesereaktor<br />
ist im Technikum aufgebaut<br />
und steht für Produktentwicklungen<br />
und Pilotierungen zur<br />
Verfügung. Der Testapparat hat<br />
ein nutzbares Volumen von<br />
100 l. Der Apparat ist vollständig<br />
keramisch beschichtet. Insofern<br />
ist jeglicher metallischer<br />
Kontakt mit dem Mischgut unterbunden.<br />
Die Besonderheit<br />
liegt aber in den Konstruktionsdetails.<br />
Im Mischapparat kann<br />
der Druck von 6 bar (Druck) bis<br />
10 mbar (Vakuum) variieren.<br />
Der Mischraum kann bis zu<br />
350 °C beheizt werden. Die<br />
Testapparat ist trotz hoher<br />
Temperaturen (bis 350°C) gasdicht,<br />
sowohl bei Vakuum als<br />
auch bei Überdruck. br<br />
Amixon<br />
Halle 6.0, Stand C50<br />
Filtration<br />
A Range of Filter Products<br />
Filter bags from Eaton<br />
Source: Eaton<br />
Benefits of carrying out<br />
reactive extrusion.<br />
Rapid mixing of reactants<br />
Targeted and precise temperature control<br />
Unique: The modular design of the<br />
ENTEX Planetary Roller Extruder<br />
High-performance devolatilisation /<br />
degassing<br />
HIGH<br />
THROUGHPUT<br />
IMPROVED<br />
PRODUCT QUALITY<br />
SIMPLIFIED<br />
PROCESS CHANGES<br />
A SECURE<br />
INVESTMENT<br />
Halle 4.0 | Stand B43<br />
Reactive extrusion<br />
processes with the<br />
Planetary Roller<br />
Extruder.<br />
The filtration division of Eaton<br />
Technologies is exhibiting numerous<br />
new filtration products,<br />
including the new Sentinel<br />
Maxpo and Duragaf MaxpoXL<br />
specialty filter bag ranges, the<br />
new simplex and duplex pipeline<br />
basket strainers, the new<br />
Becon Carbon ACF03 activatedcarbon<br />
depth filter sheets and<br />
the new printing set for the<br />
CCS-5 contamination-control<br />
system.<br />
The new Becon Carbon ACF 03<br />
grade is available in flat sheet,<br />
stacked disc cartridge and disposable<br />
capsule designs, which<br />
were developed for the growing<br />
demand for user-friendly<br />
activated carbon sheets tested<br />
for endotoxins for pharmaceutical,<br />
biopharmaceutical<br />
and fine chemical applications.<br />
The activated carbon depthfilter<br />
sheets can be used in<br />
Beco Integra Plate enclosed<br />
plate-and-frame filters, for<br />
which the company is launching<br />
a new cleaning solution. In<br />
addition to the extensive range<br />
of new products, Eaton will also<br />
be showcasing proven filtration<br />
classics from the automatic<br />
self-cleaning filters, bag, cartridge<br />
and stacked disc cartridge<br />
filtration product lines,<br />
as well as hydraulic and lubrication<br />
oil filters.<br />
scj<br />
Eaton Technologies<br />
Hall 5.0, Stand C15
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Mechanical/Thermal Processing 25<br />
Eirich zeigt auf der <strong>ACHEMA</strong> u. a. Lösungen für den Laborbereich<br />
Effiziente Mischtechnik<br />
Kontaminationssensible Anwendungen im Fokus<br />
Auf der kommenden <strong>ACHEMA</strong><br />
beweist Eirich, dass Tradition<br />
und Innovation ein unschlagbares<br />
Duo sind. Ob es um die<br />
Digitalisierung von Produktionsprozessen<br />
oder das intelligente<br />
Vernetzen von Anlagen<br />
geht, neue Technologien helfen<br />
dabei, die Effizienz zu steigern<br />
und die Industrie für die Zukunft<br />
zu rüsten. „Wir freuen<br />
uns sehr, dass die <strong>ACHEMA</strong><br />
wieder ansteht. In diesem Jahr<br />
profitieren die Messebesucher<br />
vor allem von unserem umfangreichen<br />
Portfolio sowie<br />
den vielfältigen Anwendungsmöglichkeiten<br />
unserer Produkte<br />
und Lösungen“, so Jan Malik,<br />
Salesmanager bei Eirich.<br />
Eirich erleichtert den Einstieg<br />
in die Digitalisierung und bietet<br />
Lösungen für Anlagen mit<br />
ganzheitlichem Steuerungskonzept,<br />
Datenanalyse im laufenden<br />
Betrieb sowie einen sicheren<br />
Umgang mit gewonnenen<br />
Daten. Smarte Lösungen,<br />
u. a. basierend auf KI und z. B.<br />
optischer Inline-Produktanaly-<br />
Bild: Eirich<br />
se, ermöglichen autonome<br />
Analyse und intelligente Steuerung<br />
einer Anlage.<br />
Die großen Herausforderungen<br />
des 21. Jahrhunderts, wie Umweltschutz<br />
und Ressourcenschonung,<br />
sind zudem Fokusthemen<br />
bei Eirich. So betrachtet<br />
das Traditionsunternehmen<br />
den Energie- und Technologiewandel<br />
als Chance und bietet<br />
unterschiedliche Lösungsansätze<br />
auf dem Weg in eine klimaneutrale<br />
Zukunft. Die Mischtechnologie<br />
gilt als führend,<br />
Solids Casting<br />
Process Solutions for Solidification<br />
IPCO KD1668 casting machine<br />
Source: IPCO<br />
The process equipment company<br />
IPCO will have a demonstration<br />
model of its flagship<br />
chemical solidification system,<br />
known as Rotoform, on display<br />
at <strong>ACHEMA</strong>. Rotoform has<br />
more than 2,500 lines installed<br />
worldwide. Solutions are available<br />
for sulfur, hot melts, resins,<br />
waxes, fat chemicals, bitumen,<br />
tar pitch and many<br />
others, the company says.<br />
Rotoform systems are available<br />
for applications such as abrasive<br />
and sedimenting materials<br />
(for example, catalysts and suspensions);<br />
melts requiring a<br />
high feed temperature (such as<br />
bitumen and plastic resins);<br />
subcooling melts (for example,<br />
antioxidants for the tire industry);<br />
and pharmaceuticals<br />
requiring GMP compliance.<br />
Ipco has developed a continuous<br />
film casting system incorporating<br />
an innovative Venturi<br />
drying module for the production<br />
of very thin films to fine<br />
tolerances. A slot die applies<br />
the liquid product directly onto<br />
a polished stainless-steel belt,<br />
which then passes through<br />
controlled drying segments<br />
where the solvent in the liquid<br />
is evaporated.<br />
In addition to dry film casting<br />
to 10 to 300 μm, the process<br />
can also be used to produce<br />
microporous membranes. Applications<br />
include the production<br />
of separator membranes<br />
and ceramic tapes used in Liion<br />
batteries, fuel cells and<br />
solid-state batteries.<br />
Ipco is a leading supplier of<br />
high-productivity systems for<br />
chemical processing, with applications<br />
ranging from chemical<br />
pastillation and film casting<br />
to extrusion and cooling equipment.<br />
The company also<br />
supplies press and scattering<br />
solutions for the production of<br />
composite materials. scj<br />
IPCO<br />
Hall 4.0, Stand 24<br />
wenn es um Effizienz und Energiesparsamkeit<br />
geht und das<br />
Entwicklungsteam arbeitet<br />
kontinuierlich an Optimierungen<br />
für Produkte und Prozesse.<br />
Europa wird als Batteriestandort<br />
immer wichtiger. Im Wettbewerb<br />
mit Asien ist es entscheidend,<br />
eigene Lösungen<br />
und Technologien zu stärken<br />
und Abhängigkeiten zu verringern.<br />
Die notwendige Reduzierung<br />
des CO 2 -Fußabdrucks und<br />
hohe Energiekosten erfordern<br />
maximale Effizienz in der heimischen<br />
Zellenproduktion.<br />
Eirich zeigt in diesem Bereich<br />
neue Technologien für die opti-<br />
VISIT US!<br />
<strong>ACHEMA</strong> HALL 6.1<br />
BOOTH C78<br />
WWW.POPEINC.COM<br />
mierte Produktion von nassen<br />
bis trockenen Elektrodenmischungen.<br />
Mit dem CleanLine C5 zeigt<br />
Eirich eine Maschine für hygienische<br />
und kontaminationssensible<br />
Bereiche, die u. a. die hohen<br />
Anforderungen von Laboren<br />
im Food- und Chemiebereich<br />
erfüllt. Der Mischer<br />
macht es möglich, mehrere<br />
Verfahrensschritte aufeinanderfolgend<br />
und überlappend<br />
auszuführen. Er gilt als Prozess-<br />
Multitalent für Produktentwicklung<br />
und Kleinproduktion. br<br />
Eirich<br />
Halle 5.0, Stand C86<br />
Pope’s Benchtop<br />
Nustche Filter-Dryer is<br />
an All-In-One Solution<br />
Ernst Büchner Never<br />
Had It So Good!<br />
The logical leap forward from laboratory Büchner<br />
funnels for high purity chemicals & pharmaceutical<br />
intermediates. Nutsches are also available in<br />
Pilot Plant, & Production Scale.
26<br />
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Mechanical/Thermal Processing<br />
Traditionally, many polymerisation<br />
reactions in polymer<br />
production are carried out<br />
batchwise, for example in solution,<br />
emulsion or in a melt.<br />
This procedure reaches its limits<br />
if, for example, the reaction<br />
is very exothermic or the<br />
viscosity increases considerably<br />
during the course of the<br />
reaction. Innovative technologies<br />
are then required. This is<br />
where the planetary roller reactor<br />
(PRR) based on the<br />
planetary roller system offers a<br />
solution.<br />
The PRR is a multi-modular extrusion<br />
system characterized<br />
New Methods in Polymer Production<br />
Planetary Roller Reactor Replaces Reaction Vessel<br />
by targeted mechanical adaptability<br />
and precise thermal process<br />
control. In conjunction<br />
with the special mechanical<br />
working principle of this machine<br />
type, this enables the<br />
realization of sophisticated<br />
mixing, degassing and reactive<br />
extrusion processes, which are<br />
used in the manufacture of a<br />
wide spectrum of products and<br />
often form the basis for new<br />
material innovations.<br />
The PRR offers process engineering<br />
advantages for the preparation<br />
and further chemical<br />
conversion of raw polymerisate.<br />
With the help of the pro-<br />
Source: Entex<br />
Example section through a PRR<br />
process section with feed cylinder<br />
and two roller cylinders<br />
HYDROGENATION UNIT<br />
FOR PHARMACEUTICALS<br />
• „Plug & Produce“ Plant Concept<br />
• Compact Modularity<br />
• Customizable Configuration<br />
• Proven & Affordable Technology<br />
Adaptable, flexible<br />
and efficient!<br />
Hall 6.0 / Stand C19<br />
www.ekato.com<br />
cess-orientated, adaptable process<br />
technology, a wide range<br />
of possibilities can be presented<br />
to modify the properties<br />
of materials through chemical<br />
reactions. In many cases, these<br />
can be realized in a continuous<br />
production process and therefore<br />
cost-efficiently and with a<br />
stable process quality.<br />
Advantages of the PRR<br />
The PRR can mix, homogenize,<br />
degas and gently remove volatile<br />
components even from<br />
highly viscous extrudates. This<br />
system can serve as a continuous<br />
reactor for chemical reactions,<br />
particularly in the area of<br />
highly viscous thermoplastic<br />
melts. The PRR offers various<br />
advantages not only compared<br />
to traditional batch reaction<br />
control, but also compared to<br />
other processing methods.<br />
These advantages include:<br />
• High and widely scalable<br />
throughput from a few kilograms<br />
to more than ten tons<br />
per hour, depending on the<br />
design size<br />
• Greater process safety due to<br />
relatively low total amount of<br />
reactive components in the<br />
process<br />
• High and reproducible product<br />
quality thanks to precisely<br />
controllable reaction<br />
conditions, e.g. precise temperature<br />
and pressure profiles<br />
• Less emissions thanks to very<br />
efficient degassing of gases<br />
and vapours as well as volatile<br />
degradation products<br />
• Compared to stirred vessel<br />
reactors or conventional processing<br />
aggregates, lower<br />
specific energy requirement<br />
for temperature control and<br />
drive<br />
Greatest possible flexibility<br />
Another advantage, especially<br />
in comparison to conventional<br />
single-screw or twin-screw extruders,<br />
is that the PRR can still<br />
be operated without any problems<br />
even when it is only filled<br />
to around 10 %. This gives the<br />
operator the greatest possible<br />
flexibility when adjusting capacity.<br />
For the modification of different<br />
substances, i.e. chemical<br />
conversion, the extruder can be<br />
continuously supplied with<br />
recipe-related amounts of various<br />
solids and liquids in different<br />
process and temperature<br />
control zones. The residence<br />
time in the individual process<br />
zones of the process section<br />
can be controlled mechanically.<br />
This allows that even higher<br />
Example of a<br />
modular PRR<br />
process section<br />
with different<br />
process zones<br />
viscosity materials can be<br />
added into the ongoing process<br />
with good mixing quality.<br />
It is also possible to react<br />
chemicals under pressure or to<br />
induce, control and interrupt<br />
reactions in individual process<br />
zones in a planned manner. A<br />
chemical reaction can also extend<br />
over several process<br />
zones and run through different<br />
pressure and temperature<br />
conditions, which specifically<br />
influence the course of the<br />
reaction.<br />
The modular design of the PRR<br />
modular system allows chemical<br />
processes to be specifically<br />
customised. The mechanically<br />
controllable process zones and<br />
individual temperature control<br />
zones enable targeted and efficient<br />
control in the individual<br />
phases of reaction processes,<br />
allowing certain sequences of<br />
physical and chemical process<br />
steps to run one after the other<br />
in a continuous process. br<br />
Entex Rust & Mitschke<br />
Halle 4.0, Stand B43<br />
Source: Entex
<strong>ACHEMA</strong> <strong>DAILY</strong> | JUNE 10.-14., 2024<br />
EUROPEAN CUP 2024<br />
Match Schedule<br />
Dortmund<br />
Signal Iduna Park<br />
Gelsenkirchen<br />
Veltins Arena<br />
Hamburg<br />
Volkspark-Stadion<br />
Berlin<br />
Olympia-Stadion<br />
Düsseldorf<br />
Merkur Spielarena<br />
Cologne<br />
Rheinenergie-Stadion<br />
Leipzig<br />
Red Bull Arena<br />
Frankfurt/Main<br />
Deutsche Bank Park<br />
Stuttgart<br />
MHPArena<br />
Munich<br />
Allianz Arena<br />
Group A<br />
Group B<br />
Group C<br />
Group D<br />
Group E<br />
Group F<br />
Deutschland (GER)<br />
Spanien (ESP)<br />
Slowenien (SVN)<br />
Polen (POL)<br />
Belgien (BEL)<br />
Türkei (TUR)<br />
Schottland (SCO)<br />
Kroatien (CRO)<br />
Dänemark (DEN)<br />
Niederlande (NED)<br />
Slowakei (SVK)<br />
Georgien (GEO)<br />
Ungarn (HUN)<br />
Italien (ITA)<br />
Serbien (SRB)<br />
Österreich (AUT)<br />
Rumänien (ROU)<br />
Portugal (POR)<br />
Schweiz (SUI)<br />
Albanien (ALB)<br />
England (ENG)<br />
Frankreich (FRA)<br />
Ukraine (UKR)<br />
Tschechien (CZE)
<strong>ACHEMA</strong> <strong>DAILY</strong> | J<br />
EUROPEAN CUP 202<br />
THE NEW<br />
PROFOX-X<br />
ACTUATORS<br />
The Premier Digitalization Event: Driving Transformation Through Innovation<br />
connectedplantconference.com<br />
profox.auma.com<br />
Hall 8.0 Stand C23<br />
A<br />
B<br />
C<br />
D<br />
1.<br />
1.<br />
1.<br />
1.<br />
2.<br />
2.<br />
2.<br />
2.<br />
3.<br />
3.<br />
3.<br />
3.<br />
4.<br />
4.<br />
4.<br />
4.<br />
GER ■ : ■ SCO<br />
ESP ■ : ■ CRO<br />
SVN ■ : ■ DEN<br />
PO<br />
06-14-2024 – 21.00<br />
Munich<br />
06-15-2024 – 18.00<br />
Berlin<br />
06-16-2024 – 18.00<br />
Stuttgart<br />
HUN ■ : ■ SUI<br />
ITA ■ : ■ ALB<br />
SRB ■ : ■ ENG<br />
A<br />
06-15-2024 – 15.00<br />
Cologne<br />
06-15-2024 – 21.00<br />
Dortmund<br />
06-16-2024 – 21.00<br />
Gelsenkirchen<br />
GER ■ : ■ HUN<br />
CRO ■ : ■ ALB<br />
SVN ■ : ■ SRB<br />
P<br />
06-19-2024 – 18.00<br />
Stuttgart<br />
06-19-2024 – 15.00<br />
Hamburg<br />
06-20-2024 – 15.00<br />
Munich<br />
SCO ■ : ■ SUI<br />
ESP ■ : ■ ITA<br />
DEN ■ : ■ ENG<br />
N<br />
06-19-2024 – 21.00<br />
Cologne<br />
06-20-2024 – 21.00<br />
Gelsenkirchen<br />
06-20-2024 – 18.00<br />
Frankfurt<br />
SUI ■ : ■ GER<br />
CRO ■ : ■ ITA<br />
ENG ■ : ■ SVN<br />
N<br />
06-23-2024 – 21.00<br />
Frankfurt<br />
06-24-2024 – 21.00<br />
Leipzig<br />
06-25-2024 – 21.00<br />
Cologne<br />
SCO ■ : ■ HUN<br />
ALB ■ : ■ ESP<br />
DEN ■ : ■ SRB<br />
FR<br />
06-23-2024 – 21.00<br />
Stuttgart<br />
06-24-2024 – 21.00<br />
Düsseldorf<br />
06-25-2024 – 21.00<br />
Munich<br />
Round of 16 Düsseldorf<br />
07-01-2024 – 18.00 (ROS5)<br />
Round of 16 Frankfurt<br />
07-01-2024 – 21.00 (ROS6)<br />
Round of 16 Cologne<br />
06-30-2024 – 21.00 (ROS3)<br />
Round of 16 Dortmund<br />
06-29-2024 – 21.00 (ROS1)<br />
Round of<br />
07-02-2024<br />
2D<br />
1F<br />
1B<br />
1A<br />
1E<br />
2E<br />
3A/B/C<br />
3A/D/E/F<br />
2C<br />
3A/B/C/D<br />
Quarter-Final Hamburg<br />
07-05-2024 – 21.00 (QF2)<br />
Quarter-Final Stuttgart<br />
07-05-2024 – 18.00 (QF1)<br />
Quarter-F<br />
07-06-2024<br />
Winner ROS5<br />
Winner ROS3<br />
Winner ROS<br />
Winner ROS6<br />
Winner ROS1<br />
Winner ROS<br />
Semi-Final Munich<br />
07-09-2024 – 21.00 (SF1)<br />
Winner QF1<br />
Winner QF2<br />
Final Berlin<br />
07-14-2024 – 21.00<br />
Winner SF1<br />
Winner SF2
UNE 10.-14., 2024<br />
4 Match Schedule<br />
Industrie<br />
Your Service Provider for Lead<br />
Generation, Communication Solutions<br />
and Specialist Information<br />
Your Expert in B2B Direct Marketing<br />
Process solutions for a<br />
sustainable future<br />
160 years of experience<br />
Efficient compressor solutions for<br />
process gases, green gases and process air.<br />
Hall 8.0, Stand D38<br />
A<br />
E<br />
B<br />
F<br />
C<br />
A Publication of Brands &<br />
Partners of<br />
1.<br />
1.<br />
2.<br />
2.<br />
3.<br />
3.<br />
4.<br />
4.<br />
L ■ : ■ NED<br />
06-16-2024 – 15.00<br />
Hamburg<br />
UT ■ : ■ FRA<br />
06-17-2024 – 21.00<br />
Düsseldorf<br />
OL ■ : ■ AUT<br />
06-21-2024 – 18.00<br />
Berlin<br />
ED ■ : ■ FRA<br />
06-21-2024 – 21.00<br />
Leipzig<br />
ED ■ : ■ AUT<br />
06-25-2024 – 18.00<br />
Berlin<br />
A ■ : ■ POL<br />
06-25-2024 – 18.00<br />
Dortmund<br />
ROU ■ : ■ UKR<br />
06-17-2024 – 15.00<br />
Munich<br />
BEL ■ : ■ SVK<br />
06-17-2024 – 18.00<br />
Frankfurt<br />
SVK ■ : ■ UKR<br />
06-21-2024 – 15.00<br />
Düsseldorf<br />
BEL ■ : ■ ROU<br />
06-22-2024 – 21.00<br />
Cologne<br />
SVK ■ : ■ ROU<br />
06-26-2024 – 18.00<br />
Frankfurt<br />
UKR ■ : ■ BEL<br />
06-26-2024 – 18.00<br />
Munich<br />
TUR ■ : ■ GEO<br />
06-18-2024 – 18.00<br />
Dortmund<br />
POR ■ : ■ CZE<br />
06-14-2024 – 21.00<br />
Leipzig<br />
GEO ■ : ■ CZE<br />
06-22-2024 – 15.00<br />
Hamburg<br />
TUR ■ : ■ POR<br />
06-22-2024 – 18.00<br />
Dortmund<br />
CZE ■ : ■ TUR<br />
06-26-2024 – 21.00<br />
Hamburg<br />
GEO ■ : ■ POR<br />
06-26-2024 – 21.00<br />
Gelsenkirchen<br />
16 Munich<br />
– 18.00 (ROS7)<br />
Round of 16 Leipzig<br />
07-02-2024 – 21.00 (ROS8)<br />
Round of 16 Gelsenkirchen<br />
06-30-2024 – 18.00 (ROS4)<br />
Round of 16 Berlin<br />
06-29-2024 – 18.00 (ROS2)<br />
1D<br />
1C<br />
2A<br />
2F<br />
3D/E/F<br />
2B<br />
inal Berlin<br />
– 21.00 (QF3)<br />
Quarter-Final Düsseldorf<br />
07-06-2024 – 18.00 (QF4)<br />
7<br />
Winner ROS4<br />
8<br />
Winner ROS2<br />
Semi-Final Dortmund<br />
07-10-2024 – 21.00 (SF2)<br />
Winner QF3<br />
Winner QF4
Source: Manuel Schönfeld – stock.adobe.com<br />
Frankfurt/Main Skyline<br />
View from the Main Tower<br />
The Main Tower observation<br />
deck is open to visitors until 9<br />
p.m. from Sunday to Thursday<br />
and until 11 p.m. on Fridays and<br />
Saturdays.<br />
Frankfurt Time Travel<br />
The new time travel attraction<br />
Timeride Frankfurt is located<br />
opposite St Paul’s Church. With<br />
virtual reality and multi-sensory<br />
presentations, you can discover<br />
the turbulent history of the city<br />
on the River Main in a completely<br />
new way. Thanks to virtual<br />
reality and detailed backdrops,<br />
you become a contemporary<br />
witness yourself: for example,<br />
you can experience the beginning<br />
of electrification on a virtual<br />
visit to the legendary Electrotechnical<br />
Exhibition of 1891.<br />
Candlelight Spring<br />
The unique live music experience<br />
Candlelight transforms<br />
the most diverse locations in<br />
Frankfurt into breathtaking<br />
concert venues. At 14th of June<br />
2024 there will be music of<br />
Hans Zimmer at the Logenhaus<br />
zur Einigkeit. Get your tickets<br />
and experience the music of<br />
Hans Zimmer surrounded by a<br />
sea of flowers to celebrate<br />
spring!<br />
Alte Oper Frankfurt<br />
Behind the historic façade of<br />
the former Frankfurt Opera<br />
<strong>ACHEMA</strong> <strong>DAILY</strong> | JUNE 10.-14., 2024<br />
Things to do in Frankfurt<br />
What to see after <strong>ACHEMA</strong><br />
Summer in Frankfurt is more than an <strong>ACHEMA</strong> show. The Main metropolis<br />
offers a whole host of exciting entertainment, lovely places to be, and a lots<br />
of bars, restaurants and cafes. Here you can find some tips.<br />
House lies a lively concert and<br />
congress centre which, despite<br />
its versatility, has a clear artistic<br />
profile. On 13 June 2024, for<br />
example, the HR Symphony Orchestra<br />
will perform “Das Lied<br />
von der Erde” – a late work by<br />
Mahler that is half song cycle<br />
and half symphony.<br />
Zoo Frankfurt<br />
Frankfurt Zoo is a green oasis<br />
in the center of Main metropolis<br />
and home to more than<br />
5,000 animals from over 450<br />
species. Here you will find the<br />
proud animals of Africa next to<br />
lively seals and majestic lions<br />
in the neighborhood of cheeky<br />
dwarf goblins. In the Grzimekhaus,<br />
day turns into night and<br />
you can immerse yourself in<br />
the mysterious animal world of<br />
Madagascar. Snakes, crocodiles,<br />
colorful fish and frogs romp<br />
around in the exotarium, and in<br />
the Borgori forest you can<br />
meet great apes in a real jungle<br />
atmosphere.<br />
Palmengarten<br />
Over 150 years old and still a<br />
magnet for the public: The<br />
Palmengarten in the heart of<br />
the city Frankfurt. In the early<br />
years of the garden exotic<br />
plants – first and foremost its<br />
namesake, the palm trees – attracted<br />
visitors, today it is a variety<br />
of motifs: Enjoy the lush<br />
greenery, stroll among the flowering<br />
beds stroll around, relax<br />
and unwind. The Palmengarten<br />
also provides a diverse cultural<br />
and event program.<br />
Museum of Modern<br />
Electronic Music<br />
Right in the heart of Frankfurt,<br />
the „MOMEM – Museum of<br />
Modern Electronic Music“ opened<br />
its doors. A revolutionary<br />
new museum and exhibition<br />
concept allows visitors to immerse<br />
themselves fully in the<br />
history and development of<br />
electronic music. The new museum’s<br />
initiators propose to<br />
show the development of electronic<br />
music in all its facets and<br />
influences in a way suited to visitors<br />
of all ages.<br />
Museumsufer<br />
If there is some time left,<br />
Frankfurt’s Museumsufer is a<br />
must. It’s a wonderful place to<br />
stroll along the banks of the<br />
Main and the museums are lined<br />
up with their exhibitions:<br />
• From medieval times to the<br />
present: the Städel Museum’s<br />
permanent exhibition takes<br />
you on a journey through<br />
more than 700 years of art.<br />
On more than 15,000 m 2 of<br />
exhibition space you can take<br />
inspiration from paintings<br />
and sculptures, photographs,<br />
drawings and prints.<br />
Tips<br />
Eating & Drinking in Frankfurt<br />
• Frankfurter Äpfelwein<br />
Botschaft, Eschborner<br />
Landstr. 154, Tel. 069<br />
74305677<br />
• Ban Thai Restaurant, Leipziger<br />
Straße 26, Tel. 069<br />
772675, very good Thai restaurant<br />
in the Bockenheim<br />
district, 1.5 km from the trade<br />
fair center<br />
• Vai Vai, Grüneburgweg 16,<br />
Tel. 069 90559305, Italian<br />
restaurant in urban industrial<br />
design.<br />
• Trattoria Amici, Bettinastr.<br />
17–19, Italian Dolce Vita in<br />
the Westend near the trade<br />
fair center.<br />
• Restaurant Edelweiss,<br />
Schweizer Str. a few hours’<br />
holiday in Austria in the<br />
middle of Frankfurt-Sachsenhausen.<br />
• Margarete, Braubachstr.<br />
18–22, Tel. 069 13066501,<br />
Perfect address for a special<br />
evening in Frankfurt’s old<br />
town.<br />
• Die Werkskantine, Orber<br />
Str. 4a, modern Frankfurt<br />
cuisine in the classic car<br />
district. An urban café-restaurant<br />
with a view of two<br />
classic car workshops.<br />
• Atschel, Wallstr. 7, one of<br />
the oldest and most popular<br />
apple wine taverns in<br />
Sachsenhausen with typical<br />
Hessian specialties.<br />
• Zum Eichkatzerl, Dreieichstr.<br />
29, cosy Frankfurt<br />
cider and food restaurant<br />
in Alt-Sachsenhausen.<br />
• Thai & Turf, Mörfelder<br />
Landstraße 235, Tel. 069<br />
20327525, Thai culinary art<br />
is combined with North<br />
• Everything is film at the<br />
Deutsches Filminstitut &<br />
Filmmuseum Frankfurt. On<br />
two floors and around 800<br />
square metres, the permanent<br />
exhibition presents exciting<br />
exhibits, operable models<br />
of historical equipment<br />
and interactive stations. Large<br />
film projections invite you<br />
to explore the moving image<br />
and experience the fascination<br />
of film as a medium.<br />
Senckenberg Museum<br />
The permanent exhibition in<br />
this large natural history museum<br />
is already impressive.<br />
New additions are the themed<br />
rooms “Nature + Medicine”<br />
and “Coral Reef“. Visitors can<br />
also experience the special exhibition<br />
“Forests – From the<br />
Romantic to the Future”. The<br />
forest as a home to biodiversity;<br />
a romantic utopia for mankind;<br />
an object and subject of<br />
the arts and natural science:<br />
all this is on display in the<br />
exhibition.<br />
dh<br />
American surf and turf tradition<br />
in this quaint restaurant<br />
in Sachsenhausen.<br />
• Alex Skyline Plaza, Europa-<br />
Allee 6, Bar on the roof of<br />
the Skyline Plaza shopping<br />
center directly by the trade<br />
fair. Spectacular view of the<br />
Frankfurt skyline.<br />
• Wacker’s Kaffee Geschäft,<br />
Kornmarkt 9.<br />
• Logenhaus, Finkenhofstr.<br />
17, elegant nostalgia bar in<br />
late classicist building with<br />
cocktails.<br />
• O’Reilly’s Irish Pub, Am<br />
Hauptbahnhof 4, Pub at<br />
the main station with big<br />
screens for watching football<br />
as well as karaoke.<br />
• 22nd Lounge & Bar, Neue<br />
Mainzer Straße 66–68, exclusive<br />
club atmosphere in<br />
the Innside Hotel
Pumps/Valves/<br />
Fittings<br />
Page 31–36<br />
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
BONOMI GROUP<br />
PERFORMANCE AND QUALITY<br />
MADE IN ITALY<br />
31<br />
Hall 8.0 H37<br />
Smart Control Valves and Positioners<br />
This Low-Flow Valve is Very Versatile<br />
Source: Schubert & Salzer<br />
Equipped with the<br />
top-mounted positioner<br />
type 8049,<br />
this valve sets new<br />
benchmarks in<br />
terms of precision<br />
and intelligent<br />
networking<br />
Low-flow valves or needle<br />
valves are used wherever minimal<br />
flowrates or high pressures<br />
have to be controlled with particular<br />
precision or securely<br />
shut off. The Type 7042 lowflow<br />
valve offers minimal Kv<br />
values of 0.0027 to 1.7 and a<br />
nominal pressure of PN320. In<br />
combination with this company’s<br />
optionally integrated<br />
Type 8049 positioner, the lowflow<br />
valve further expands its<br />
potential. In addition to an explosion-protected<br />
and FM version,<br />
the Type 7042 can also be<br />
equipped with an IO-Link connection<br />
or Industrial Internet of<br />
Things (IIoT) module, enabling<br />
it to supply extensive status<br />
data to facilitate predictive<br />
maintenance, error analysis<br />
and commissioning. The continuous<br />
monitoring of the<br />
status data allows even the<br />
slightest irregularities in the<br />
control behavior to be detected.<br />
With IO-link, a single<br />
cable with an M12 plug bundles<br />
the positioning signal, position<br />
feedback, data transmission<br />
and even the power supply. A<br />
further advantage of the Type<br />
7042 is the top-mounted installation<br />
of the integrated positioner.<br />
This design enables the<br />
fast and uncomplicated replacement<br />
of the control unit<br />
and is thus particularly maintenance-friendly.<br />
The new positioner<br />
is automatically configured<br />
with the parameters of<br />
the predecessor via IO-Link. It<br />
is immediately ready to operate<br />
following a brief self-calibration<br />
routine.<br />
The Type 7042 low-flow valve<br />
has a valve body made of stainless<br />
steel, hardened valve<br />
spindles and a replaceable seat<br />
seal made of hardened stainless<br />
steel or carbide to improve<br />
reliability and service life, even<br />
in high-pressure applications.<br />
Thanks to a special high-pressure<br />
packing, high leak-tightness<br />
is achieved even with a<br />
high switching frequency – including<br />
in hydrogen applications.<br />
The precision of the<br />
design and control accuracy<br />
enable the Type 7042 valve, in<br />
conjunction with the Type<br />
8049 valve positioner, to be installed<br />
in an extensive range of<br />
industrial manufacturing<br />
applications.<br />
mpb<br />
Schubert & Salzer Control<br />
Systems<br />
Hall 11.1, Stand E45<br />
Exzenterschneckenpumpen<br />
Drehzahlproportionale<br />
Dosierungsfähigkeit<br />
Exzenterschneckenpumpen der Visco-Serie<br />
Beinlich Pumpen wird ein umfangreiches<br />
Portfolio an Pumpenlösungen<br />
vorstellen. Am<br />
Messestand können sich Besuchende<br />
über die hochpräzisen<br />
Dosier- und Förderpumpen des<br />
Herstellers informieren. Ein besonderes<br />
Highlight sind die<br />
Pumpen der Visco-Serie, die<br />
aufgrund ihrer drehzahlproportionalen<br />
und kontinuierlichen<br />
Dosierungsfähigkeit eingesetzt<br />
werden. Diese Exzenterschneckenpumpen<br />
arbeiten nach<br />
dem volumetrischen Prinzip einer<br />
endlosen Kolbenentleerung,<br />
was eine sehr präzise Dosierung<br />
ermöglicht. Sie eignen<br />
sich besonders für scherempfindliche<br />
Medien mit Füllstoffen,<br />
da sie einen scherarmen<br />
Transport bieten und dank ihrer<br />
pulsationsfreien Technologie in<br />
jeder Anwendung optimale Ergebnisse<br />
liefern. Darüber hinaus<br />
stellt Beinlich seine FDAkonformen<br />
Produkte vor. Dazu<br />
gehören die Außenzahnradpumpe<br />
Cannapump und die Exzenterschneckenpumpe<br />
Viscopharma,<br />
die speziell für die hohen<br />
Anforderungen der Lebensmittel-<br />
und Pharmaindustrie<br />
entwickelt wurden. Die Pumpen<br />
erfüllen strenge Qualitäts- und<br />
Sicherheitsstandards und bieten<br />
maßgeschneiderte Lösungen<br />
für diese Branchen. bec<br />
Beinlich Pumpen<br />
Halle 8.0, Stand G35<br />
Bild: Beinlich Pumpen<br />
YOUR WAY<br />
Engineering excellence since 1917 /<br />
From -196 to 620 o C, -1 to 630 bar, DN 15 to 1200 /<br />
Let’s talk about CONTROL THE FLOW /<br />
TO US:
32<br />
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Pumps/Valves/Fittings<br />
Drive Solutions For the Process Industries<br />
These Robust Gear Units can Handle Heavy-Duty Projects<br />
These gear units can be equipped with an adapter for mixing or agitation<br />
Source: Getriebebau NORD<br />
Whether in the chemical, pharmaceutical,<br />
biotechnology or<br />
food industries, companies<br />
that extract, transport or process<br />
raw materials require industry-specific<br />
and innovative<br />
drive solutions. This company’s<br />
Maxxdrive industrial gear units<br />
power heavy-duty applications,<br />
such as agitators, mixers and<br />
grinders in the production of<br />
foods, cosmetics and more. The<br />
parallel and right-angle gear<br />
units cover a speed ratio range<br />
from 5.54:1 to 400:1 – and with<br />
a first-stage gear unit, even up<br />
to 30,000:1. They feature high<br />
output torques from 15 to<br />
282 kNm for reliable operation<br />
even under extreme conditions.<br />
The units are outfitted<br />
with torsionally rigid, onepiece<br />
Unicase housing for a<br />
longer bearing life and efficient<br />
power transmission. They also<br />
have large low-friction roller<br />
bearings for extremely high<br />
radial and axial load capacities<br />
and a long service life. Furthermore,<br />
high-precision axis<br />
alignment guarantees quiet<br />
running. For mixer and agitator<br />
applications, the industrial<br />
gear units can also be<br />
equipped with a Safomi-IEC<br />
adapter. The adapter is available<br />
for parallel gear units and<br />
in sizes 7 to 11, for maximum<br />
output torques from 25 to<br />
75 kNm. The adapter is compact<br />
and simple in design and<br />
has an integrated oil-expansion<br />
volume. The oil tanks and<br />
hoses, as well as the radial<br />
shaft seal that is subject to<br />
leakage and wear between the<br />
gear unit and the IEC cylinder,<br />
are therefore not required.<br />
Furthermore, many connectivity<br />
options are available for the<br />
company‘s full range of drives<br />
and associated components to<br />
facilitate better monitoring and<br />
control. With the Nordcon APP<br />
for mobile maintenance and<br />
commissioning of its frequency<br />
inverters, NORD enables, via<br />
dashboard-based visualization,<br />
the diagnosis, analysis,<br />
parameterization and monitoring<br />
of drive systems via a mobile<br />
terminal device for service<br />
use. An oscilloscope function is<br />
also included for individually<br />
configurable drive analysis. The<br />
Nordac Access BT is a Bluetooth<br />
stick device that is used<br />
directly with the frequency inverter<br />
– this ensures convenient<br />
mobile access to the drive<br />
data while at the same time access<br />
control.<br />
mpb<br />
Getriebebau NORD<br />
Hall 8.0, Stand B52<br />
Twin-Screw Pumps<br />
Convey Lumpy, Abrasive Media<br />
The Chemspin series of twinscrew<br />
pumps was especially<br />
developed for industrial and<br />
chemical applications. The four<br />
sizes of Chemspin pumps cover<br />
a flow rate range from 30 L/h<br />
to 300 m³/h. The Chemspin<br />
double-flow design allows differential<br />
pressures of up to 50<br />
bars. For non-flowable products,<br />
self-feeding models with<br />
extended feed screws are suitable.<br />
Chemspin twin-screw<br />
pumps are said to be considerably<br />
more flexible than centrifugal,<br />
side-channel or other<br />
displacement pump types, and<br />
can therefore cover the applications<br />
of a whole range of<br />
side-channel pumps. These<br />
pumps can handle viscosities<br />
up to 1,000,000 mPAs and<br />
fluids with solids up to 45-mm<br />
in diameter. Abrasive or lumpy<br />
media can be conveyed and a<br />
suitable shaft seal can provide<br />
dry-run protection. mpb<br />
Jung Process Systems<br />
Hall 8.0, Stand F27<br />
Source: Jung Process Systems<br />
There are four different<br />
pump sizes available in the<br />
Chemspin series<br />
maag.com<br />
Explosion-Proof Pumps<br />
Diaphragm Gas Pumps<br />
Come and visit us<br />
in Frankfurt a.Main<br />
10.-14. 14 6. 2024<br />
HALL 8.0<br />
BOOTH K78<br />
NEW member of<br />
the MAAG Group:<br />
NEXT LEVEL<br />
SOLUTIONS<br />
Integrated Systems for Industrial and<br />
Chemical Applications<br />
MAAG Group is the partner for<br />
chemical applications industry<br />
worldwide. All our integrated<br />
solutions from Pump and Filtration<br />
systems to Pelletizing and Pulverizing<br />
systems and to Recycling<br />
systems have outstanding performance<br />
for demanding customer<br />
requirements.<br />
The N 680.1.2 Ex diaphragm<br />
gas pump is designed for a<br />
maximum flowrate of 220<br />
L/min, a maximum pressure of<br />
3 bars and a vacuum of 150<br />
mbars (absolute). These explosion-proof<br />
diaphragm gas<br />
pumps transfer or compress<br />
gases and vapors and generate<br />
vacuum without contaminating<br />
the media. They are available<br />
with options for application<br />
requirements related to size,<br />
motor, control, voltage, chemical<br />
resistance, safety, vibration,<br />
noise and temperature resistance.<br />
All pump types offer oilfree<br />
operation. Water-cooling<br />
connections are available for<br />
models with a stainless-steel<br />
pump head. The pumps boast<br />
high chemical resistance, high<br />
gas tightness and a flameproof<br />
motor with an intrinsically safe<br />
terminal box for easy installation.<br />
mpb<br />
KNF Neuberger GmbH<br />
Hall 11.1, Stand E85<br />
Source: KNF<br />
These pumps provide fluid transfer<br />
without any contamination
Movitec<br />
Mit Hochdruck zu<br />
grüner Energie<br />
Besuchen Sie uns auf der<br />
Halle 8, Stand H14<br />
Movitec treibt die<br />
Energiewende voran<br />
Unsere bewährte Hochdruck-Kreiselpumpe<br />
hebt die Produktion von grünem Wasserstoff<br />
mühelos auf das nächste Level.<br />
Mehr unter: www.ksb.de
34<br />
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Pumps/Valves/Fittings<br />
This company is showcasing a<br />
variety of blower and compressor<br />
technologies designed for<br />
the biogas sector, whether producing<br />
biomethane, feeding it<br />
into kilometre-long supply networks<br />
or pre-pressure generation<br />
for block-type thermal<br />
power stations. Suitable for<br />
the different required suction<br />
and final pressures required<br />
for biogas processing, these<br />
new equipment include the<br />
Ihr globaler Partner<br />
für komplexes<br />
Fluidhandling<br />
Blowers and Compressors<br />
A Variety of Compressors for Biogas Applications<br />
VMX and VMY Series of oil-injected<br />
screw compressors. The<br />
packages are characterized by<br />
maximum energy efficiency,<br />
system availability and service-friendliness,<br />
as well as a<br />
large variety of types and<br />
many available modification<br />
options. A particular advantage<br />
is the TÜV-certified explosion<br />
pressure shock resistance<br />
up to 12 bars. This means<br />
that the machines are also approved<br />
for operation in processes<br />
with internal ATEX zone<br />
1. The compressors work reliably<br />
in operation 24 hours<br />
per day.<br />
VMX compressors are available<br />
in five sizes to handle volumetric<br />
flowrates ranging from 100<br />
to 2,500 m 3 /h at maximum<br />
pressures up to 15 bars (g). The<br />
system maximizes its efficiency<br />
through optimized lubrication,<br />
cooling and rotor housing/sealing.<br />
The system is also<br />
compact and lightweight,<br />
which makes installation easier.<br />
Operation is low-vibration<br />
and low-noise.<br />
The VMY series of compressors<br />
for biogas and landfill-gas<br />
handling consists of three<br />
sizes. These compressors are<br />
suitable for boosting the intake<br />
pressure of treatment<br />
plants for biogas or as an essential<br />
part of biogas injection<br />
plants. The VMY series can<br />
handle volumetric flowrates<br />
from 150 to 3,000 m 3 /h at a<br />
maximum pressure of 24 bar<br />
(g). The compressors feature<br />
The oil-injected biogas compressors in the VMY series enable a final<br />
pressure of up to 24 bar g<br />
contact-free rotors, and<br />
require no timing gears. VMY<br />
biogas compressors have a<br />
variable volume control by<br />
means of hydraulically operated<br />
control flaps (via gate<br />
control).<br />
All blowers and compressors<br />
can be used in hazardous areas<br />
Source: Aerzener Maschinenfabrik<br />
Zone 1 and in Zone 2, as defined<br />
under ATEX Directive RL<br />
2014/34/EU, as well as the Machinery<br />
Directive, including<br />
the latest safety standard (EN<br />
1012–3) and for Germany, the<br />
DVGW regulation. mpb<br />
Aerzener Maschinenfabrik<br />
Hall 8.0, Stand D38<br />
So fördern Sie komplexe Medien effektiv<br />
Die Wahl der richtigen Pumpe optimiert die Prozesse<br />
und reduziert Energiekosten. NETZSCH bietet Ihnen:<br />
Objektive & individuelle Beratung<br />
Über 70 Jahre Erfahrung<br />
5 verschiedene Technologien<br />
Gemeinsam finden wir für Ihre<br />
Anwendung die optimale Lösung.<br />
Partnerschaft hört bei uns<br />
nicht mit dem Kauf auf<br />
Wir unterstützen Sie von der<br />
Beratung, Wartung bis hin<br />
zur Instand setzung und<br />
Modernisierung Ihrer Pumpe.<br />
<br />
Besuchen Sie uns: Halle 8.0, Stand C27<br />
NETZSCH Pumpen & Systeme GmbH<br />
www.pumps-systems.netzsch.com<br />
Unterschiedliche Geschwindigkeiten für Druck- und Saughub<br />
Schrittmotorpumpe verbessert Dosierung<br />
aggressiver Chemikalien<br />
Memdos-Smart-Pumpen arbeiten<br />
mit einem Schrittmotor<br />
Bild: Lutz-Jesco<br />
Herkömmliche Membrandosierpumpen<br />
am Markt arbeiten<br />
meist mit Standardmotoren mit<br />
konstanter Drehzahl. Hubzeiten<br />
der Membran beim Ansaugen<br />
und Ausstoßen sind daher<br />
gleich lang. Das ist unvorteilhaft,<br />
weil in der Phase der Vakuumerzeugung<br />
die Fluidförderung<br />
stillsteht. Diese ständige<br />
Unterbrechung mindert<br />
nicht nur die Effizienz, sondern<br />
führt zur Pulsation, die<br />
schlimmstenfalls zu Beschädigungen<br />
führen kann. Herzstück<br />
der Memdos-Smart-Membran-<br />
Dosierpumpen ist daher ein<br />
Antrieb mit einem von einem<br />
Mikroprozessor geregelten<br />
Schrittmotor. Der Clou: Anders<br />
als bei Standardmotoren ist es<br />
möglich, den Motor asynchron<br />
laufen zu lassen. Bedeutet: Die<br />
Dosierpumpe kann bei Saughub<br />
und Druckhub mit unterschiedlichen<br />
Geschwindigkeiten<br />
arbeiten. So wird es möglich,<br />
den Motor während des<br />
Ansaugens mit höherer Geschwindigkeit<br />
zu betreiben. Es<br />
entsteht ein stärkerer Unterdruck,<br />
der die Flüssigkeit<br />
schneller ansaugt. Die Vakuumphase,<br />
bei Standardmotoren eine<br />
Totzeit, ist auf ein Minimum<br />
reduziert. Nach dem Ansaugen<br />
kann der Schrittmotor dann mit<br />
langsamerer Geschwindigkeit<br />
arbeiten, um die Flüssigkeit<br />
kontrolliert und gleichmäßig<br />
auszustoßen, ohne dass es zu<br />
einem abrupten Druckanstieg<br />
kommt.<br />
br<br />
Lutz-Jesco<br />
Halle 8.0, Stand K86
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Pumps/Valves/Fittings 35<br />
Source: Maag<br />
Erste gemeinsame Produktentwicklung<br />
Neue Generation von Zahnradpumpen<br />
Chem-X ist die erste Zahnradpumpe<br />
nach gemeinsamer Produktentwicklung<br />
von Maag und Witte<br />
Anfang 2023 begann mit der<br />
Übernahme von Witte durch<br />
Maag ein Weg der Zusammenarbeit:<br />
Die beiden Unternehmen<br />
der Branche haben sich<br />
zusammengeschlossen, um gemeinsam<br />
eine neue Generation<br />
von Zahnradpumpen zu schaffen,<br />
die durch Effizienz, Zuverlässigkeit<br />
und Leistung überzeugt.<br />
Dieser strategische<br />
Schritt bündelt jahrzehntelange<br />
Erfahrung und Forschung.<br />
Die neue Zahnradpumpe<br />
Chem-X ist ein Symbol für diese<br />
synergetische Partnerschaft,<br />
die für die anspruchsvollsten<br />
Anwendungen in verschiedenen<br />
Branchen entwickelt wurde.<br />
Der Schwerpunkt liegt dabei<br />
auf Leistung, Langlebigkeit<br />
und Effizienz.<br />
Die Pumpe verfügt über ein<br />
fortschrittliches Zahnraddesign,<br />
das für minimale hydraulische<br />
Pulsation und maximalen<br />
volumetrischen Wirkungsgrad<br />
optimiert ist. Die Verwendung<br />
resistenter Materialien<br />
stellt sicher, dass die Pumpe<br />
aggressiven Chemikalien und<br />
hohen Temperaturen standhält,<br />
ohne ihre Lebensdauer oder<br />
Leistung zu beeinträchtigen.<br />
Das neue Produkt kann mit einem<br />
intelligenten Steuerungssystem<br />
ausgestattet werden.<br />
Diese Systeme ermöglichen die<br />
Überwachung und Anpassung<br />
in Echtzeit und stellen sicher,<br />
dass die Pumpe unter verschiedenen<br />
Prozessbedingungen<br />
mit höchster Effizienz arbeitet.<br />
Maag/Witte<br />
Halle 8.0, Stand K78<br />
Membrandosierpumpen<br />
Breites Dosierpumpenportfolio<br />
Bei Anwendungen in der chemischen<br />
Industrie müssen Dosierpumpen<br />
hohem Druck und extremen<br />
Temperaturen die Stirn<br />
bieten. Die Hydraulik-Membrandosierpumpen<br />
von Prominent<br />
Bild: Prominent<br />
Hydraulik-Membrandosierpumpen von Prominent<br />
sind dafür sehr gut geeignet,<br />
angefangen von den leistungsstarken<br />
Tripower-Pumpen bis<br />
hin zu den Evolution-mikro-<br />
Pumpen für Kleinstmengendosierung<br />
mit Atex-Zulassung.<br />
Besonderes Augenmerk legt<br />
das Unternehmen auch auf das<br />
Trendthema Wasserstofftechnologie.<br />
Im Bereich Chemical<br />
Handling zeigt Prominent u. a.<br />
mit Dulcodos SAFE-IBC eine<br />
spezielle Dosier- und Entleerungsstation<br />
für Intermediate<br />
Bulk Container (IBC). Damit gelingt<br />
es ganz einfach, Chemikalien<br />
sicher zu lagern, zu entleeren<br />
und unterbrechungsfrei zu<br />
dosieren.<br />
br<br />
Prominent<br />
Halle 8.0, Stand J94<br />
Source: AUMA Riester<br />
ATEX and IECEx Certified<br />
Explosion-Proof Actuators<br />
This company has added an explosion-proof version to<br />
its Profox actuator series<br />
Explosion-proof Profox-X actuators<br />
are designed for ATEX<br />
and IECEx certifications for the<br />
highest gas group IIC T4, which<br />
includes hydrogen, ensure safe<br />
operation in potentially explosive<br />
atmospheres. As with the<br />
whole Profox line, the Profox-X<br />
series includes multi-turn, partturn<br />
and linear actuators, offering<br />
automation solutions for all<br />
valve types in the lower torque<br />
and thrust ranges. Compact design<br />
makes Profox-X fit into<br />
tight spaces, for example in<br />
skid installations. All Pprofox<br />
actuators are optimized for low<br />
energy consumption and high<br />
efficiency, thus minimizing<br />
their carbon footprint. Furthermore,<br />
the wide temperature<br />
range and premium corrosion<br />
protection ensure high<br />
reliability and long service life<br />
under tough process conditions.<br />
The smart actuators are<br />
equally suited to open-cluse<br />
duty and modulating applications.<br />
Motor speed is adjustable,<br />
ensuring fast and precise<br />
positioning. Soft start and soft<br />
stop functionalities increase<br />
valve lifetime. Profox actuators<br />
support fieldbus and Industrial<br />
Ethernet communication, making<br />
host system integration<br />
flexible and easy. Profox actuators<br />
are simple and easy to<br />
use via an app, saving time and<br />
resources during installation<br />
and commissioning. A centrally<br />
placed LED and a position indicator<br />
on the housing clearly<br />
show the actuator status at any<br />
time, even from a distance.<br />
mpb<br />
AUMA Riester<br />
Hall 8.0, StandC23<br />
<strong>ACHEMA</strong> 2024<br />
Hall 11.1, Booth E85<br />
KNF DIAPHRAGM PUMPS<br />
LEADING SPECIALISTS<br />
Outstanding performance for demanding applications.<br />
Our pumps start with your specs and are then designed to fulfill the<br />
demands and complex challenges of industrial process conditions –<br />
fit for special tasks:<br />
n Uncontaminated transfer, compression and evacuation of valuable<br />
and hazardous processing media at temperatures up to 240 °C<br />
n ATEX-compliant design<br />
n Sample gas pumps for mobile/stationary process gas analysis<br />
knf.com
36<br />
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Pumps/Valves/Fittings<br />
Weiterentwicklung der Nemo-Exzenterschneckenpumpe<br />
Ohne kostenintensives Dichtungssystem<br />
Roger Willis, Global Business Field<br />
Manager Chemical Pulp & Papern<br />
Bild: Netzsch<br />
Als globaler Spezialist für die<br />
Entwicklung, Herstellung und<br />
den Vertrieb von Pumpen und<br />
Systemen bietet Netzsch seit<br />
über 70 Jahren maßgeschneiderte<br />
und anspruchsvolle Pumpenlösungen<br />
speziell für den<br />
Bereich Chemie & Papier. „Wir<br />
unterstützen unsere Kunden<br />
mit patentierten Lösungen, sei<br />
es bei der Förderung von hoch<br />
reaktiven Stoffen, der Dosierung<br />
unterschiedlicher Stoffkomponenten<br />
oder der Entleerung<br />
von Behältern mit Gefahrstoffen“,<br />
sagt Roger Willis, Global<br />
Business Field Manager<br />
Chemical Pulp & Paper. „Wir<br />
zeigen auf unserem Stand vier<br />
verschiedene Pumpentechnologien:<br />
von Exzenterschneckenpumpen,<br />
Drehkolbenpumpen<br />
über Schraubenspindelpumpen<br />
bis hin zu Schlauchpumpen“,<br />
sagt Willis.<br />
Ein besonderes Highlight am<br />
Stand ist für Willis die Weiterentwicklung<br />
der bewährten<br />
Nemo-Exzenterschneckenpumpe,<br />
die im chemischen Bereich,<br />
beispielsweise in der Batterieproduktion,<br />
Anwendung findet.<br />
Diese neue Lösung ist insbesondere<br />
für die Förderung aggressiver,<br />
toxischer und abrasiver<br />
Flüssigkeiten geeignet.<br />
„Mit der Weiterentwicklung unserer<br />
Nemo-Exzenterschneckenpumpe<br />
können sich die<br />
Besucher auf ein echtes Highlight<br />
freuen. Ich möchte nicht<br />
zu viel verraten, aber kostenintensive<br />
Gleitringdichtungen<br />
oder andere Dichtungssysteme<br />
gehören damit der Vergangenheit<br />
an“, so der Global Business<br />
Field Manager Chemical, Pulp<br />
& Paper.<br />
br<br />
Netzsch<br />
Halle 8.0, Stand C27<br />
Convey Sensitive Gases or Vapors<br />
Versatile Vacuum Pumps<br />
This vacuum pump improves<br />
operational efficiency and safety<br />
The Cobra NC 0100 B dryscrew<br />
vacuum pump is designed<br />
for conveying sensitive<br />
and explosive gases or vapors.<br />
Its construction allows safe operation<br />
at ultimate pressures of<br />
0.01 hPa (mbar) without the<br />
risk of contamination from operating<br />
fluids. Its advanced dryscrew<br />
technology, including<br />
self-balancing screws, achieves<br />
high compression efficiency.<br />
The flexibility of the Cobra dryscrew<br />
vacuum pumps enables<br />
an individual configuration<br />
Source: Busch Vacuum<br />
that can be perfectly adapted<br />
to the demands of different<br />
processes. Thanks to their<br />
speed control and oil- and contact-free<br />
operation, they are<br />
particularly environmentally<br />
friendly and energy efficient.<br />
Other equipment offerings<br />
from this company include the<br />
MINK MV 0080 D dry-claw<br />
vacuum pump and the Dolphin<br />
LX 0430 liquid-ring vacuum<br />
pump.<br />
mpb<br />
Busch Vacuum Solutions<br />
Hall 8.0, Stand H38<br />
Explosion Safety<br />
Extended Sizes Available for<br />
Explosion Isolation Valves<br />
Are you looking for a pump that can be<br />
used flexible in your process or which<br />
is highly product resistant?<br />
Both is better!<br />
Adaptability and durability are important<br />
factors when selecting the right pump<br />
for your process. Let‘s talk about your<br />
applications and the use of CHEMSPIN<br />
twin screw pumps at <strong>ACHEMA</strong>.<br />
<strong>ACHEMA</strong> Hall 8.0 Booth F27<br />
www.jung-process-systems.com<br />
The Fike DFI Explosion Isolation<br />
Flap Valve is now available<br />
in stainless steel assemblies<br />
for sizes DN100 to<br />
DN800. The company has also<br />
expanded its sizes of DFI up to<br />
DN1000 to meet the needs of<br />
larger dust collectors or other<br />
industrial applications that horizontally<br />
convey organic dust.<br />
The latest stainless-steel execution<br />
is safe for use within food<br />
production and chemical plants<br />
to protect against rust, paint,<br />
or other contaminants from entering<br />
the product.<br />
DFI valves include two flaps on<br />
a vertical center-bar hinge,<br />
which are held open by normal<br />
process flow. When a deflagration<br />
occurs, the pressure reverses<br />
the flow and quickly<br />
closes the lightweight flaps<br />
into a locked position strong<br />
enough to contain the pressure<br />
and flames and protect upstream<br />
equipment. DFI is considered<br />
a “passive” explosion<br />
isolation valve because it is activated<br />
by the pressure itself<br />
and not activated with electronics.<br />
“Because it is designed<br />
for installation in both vertical<br />
and horizontal orientations,<br />
protects against a wide range<br />
of combustible dust hazards,<br />
and is now available in stain-<br />
less steel, Fike DFI is suitable<br />
for most industrial applications<br />
when passive isolation explosion<br />
protection is achievable,”<br />
said Jim Vingerhoets,<br />
Fike Explosion Safety Consultant.<br />
mpb<br />
Fike Deutschland<br />
Hall 9.0, Stand C86a<br />
These valves offer passive protection against explosive dust<br />
Source: Fike
Engineering/<br />
Contracting<br />
Page 37–40<br />
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Engineering Base<br />
Your single source for<br />
Engineering and Operation<br />
37<br />
Hall 9.0, Booth D36<br />
Hall 6.0, Booth C75 Hall 11.0, Booth D51<br />
Bild: Eplan<br />
Erweiterte Service-App<br />
Wenn der digitale Zwilling den realen Schaltschrank überlagert<br />
Mit Eplan eView AR alle Daten im Blick: Splitscreen-Ansicht von Schaltplan<br />
und digitalem Zwilling in Augmented Reality<br />
Die neuen Funktionen der App<br />
„eView AR“ geben per Tablet<br />
oder Smartphone vor allem eines:<br />
Vollen Überblick über verbaute<br />
Komponenten im Schaltschrank<br />
– inklusive Zugang zur<br />
elektrotechnischen Dokumentation.<br />
Durch die Überlagerung<br />
eines realen Schaltschrankes<br />
mit seinem digitalen Zwilling<br />
werden virtuelle und reale Welt<br />
perfekt verknüpft. Diese ARgestützte<br />
Visualisierung steigert<br />
die Informationstiefe: Servicetechniker<br />
werden durch<br />
den Prozess geführt.<br />
Eplan präsentiert in Hannover<br />
erste Einblicke in die erweiterte<br />
App „eView AR“, die das Potenzial<br />
hat, die Welt in Service<br />
und Instandhaltung zu revolutionieren.<br />
Konkret geht es um<br />
die elektrotechnische Dokumentation<br />
von Schaltschränken,<br />
die per Augmented Reality<br />
verfügbar gemacht wird. Nicht<br />
in irgendeinem Projekt, nicht<br />
am Schreibtisch des Elektrotechnikers,<br />
sondern direkt im<br />
Betrieb, also am Schaltschrank.<br />
App führt Servicetechniker<br />
durch den Prozess<br />
Mit der erweiterten App, die ab<br />
Mai 2024 verfügbar sein soll,<br />
können Servicetechniker per<br />
Tablet oder Smartphone den<br />
realen Schaltschrank mit seinem<br />
digitalen Zwilling überlagern.<br />
Kurz: Direkt am Schaltschrank<br />
hat der Techniker den<br />
digitalen Zugriff auf jede einzelne<br />
Komponente. Ein Beispiel:<br />
Ein Motorschutzschalter<br />
soll erneuert werden. Visuell<br />
wird der Servicetechniker per<br />
AR-Highlighting geführt und<br />
weiß genau, wo die Komponente<br />
im Schaltschrank positioniert<br />
ist – selbst bei verschlossener<br />
Schaltschranktür. Gerade<br />
in großen Schränken oder<br />
Schrankanreihungen lassen<br />
sich Komponenten so schnell<br />
lokalisieren. Der Servicetechniker<br />
kann sich dann über den digitalen<br />
Zwilling sämtliche benötigten<br />
Informationen bereitstellen<br />
lassen wie beispielsweise<br />
das Anschlussbild und die<br />
Schaltplanseite mit der Motorstarterkombination.<br />
Das erspart<br />
auch das Suchen in möglicherweise<br />
umfangreichen Papierdokumentationen.<br />
Es führt<br />
den Techniker oder Wartungsmitarbeiter<br />
schnell durch seine<br />
Tätigkeiten in der Instandhaltung.<br />
Änderungen ins Projekt zurückspielen<br />
Ist beispielsweise ein Schütz<br />
auszutauschen, so zeigt der digitale<br />
Zwilling nicht nur die<br />
Herstellerangaben des Bauteils,<br />
sondern verweist auch<br />
auf seine elektrotechnische<br />
Dokumentation. Per Red- oder<br />
Greenlining vermerkt der Techniker<br />
den Austausch dieses<br />
Bauteils und das Engineering<br />
kann die Änderungen einfach<br />
auf allen Seiten der elektrotechnischen<br />
Dokumentation<br />
umsetzen. Falls es Querverweise<br />
zu anderen Schaltplanseiten<br />
gibt, werden diese im Engineering<br />
ebenfalls automatisch aktualisiert.<br />
Das Beste: Die Kollaboration<br />
in Eplan erfolgt dabei<br />
bidirektional – vom Service ins<br />
Engineering und auch umgekehrt.<br />
QR-Code sichert eindeutige<br />
Zuordnung<br />
Ein in Eplan generierter QR-<br />
Code verbindet die Dokumentation<br />
des Schaltschranks mit<br />
dem realen Schrank im Betrieb.<br />
Das Projekt wird in der Eplan<br />
Cloud abgelegt und ist somit<br />
eindeutig zugeordnet. Per AR-<br />
Funktion wird die 3D-Ansicht<br />
des Schaltschrankaufbaus auf<br />
die Montageplatte bzw. den<br />
Schaltschrank selbst überlagert.<br />
Der digitale Zwilling aus<br />
Eplan Pro Panel wird 1:1 auf die<br />
Komponenten im Innenraum<br />
des Schrankes gelegt – und das<br />
einfach per Tablet oder<br />
Smartphone. Mit der AR-App<br />
wird die Projektdokumentation<br />
in 2D als Schaltplan oder in 3D<br />
als virtuelles Abbild des Schaltschranks<br />
visualisiert.<br />
Fehler schnell nachverfolgen<br />
Per Splitscreen-Technologie lassen<br />
sich auf Wunsch Schaltplan<br />
und AR-Modell des Schrankes<br />
auch nebeneinander abbilden.<br />
So kann im Fall des Maschinenstillstands<br />
der Fehler schnell<br />
nachverfolgt werden. Dass Betriebsmittellisten,<br />
Stücklisten,<br />
Kabelübersichten und andere<br />
Auswertungen wie Topologien<br />
über einen Querverweis im Zugriff<br />
sind, ist ein weiterer Praxisvorteil.<br />
Schließlich entfällt<br />
das Blättern durch die Dokumentation.<br />
Über die Eplan<br />
Cloud ist die gesamte Dokumentation<br />
zu jeder Zeit und an<br />
jedem Ort der Welt einsehbar.<br />
Das erleichtert die Kollaboration<br />
auch über Abteilungsgrenzen<br />
hinweg. So wird der Prozess<br />
in Service und Instandhaltung<br />
beschleunigt und vereinfacht.<br />
Hinzu kommt: Die elektrotechnische<br />
Dokumentation<br />
ist immer im Zugriff und immer<br />
aktuell. Das erleichtert auch<br />
kommende Wartungs- oder<br />
Servicefälle.<br />
br<br />
Eplan<br />
Halle 11.0, Stand E44<br />
Schnelle Lokalisierung relevanter Komponenten im Schaltschrank<br />
durch visuelle Überlagerung<br />
Bild: Eplan<br />
Jetzt Partner werden!<br />
6. November 2024<br />
Weitere Informationen:<br />
andreas.hugel@konradin.de<br />
Websession g<br />
Cybersecurity in der Chemieproduktion g
38<br />
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Engineering/Contracting<br />
Datenzentrierung und Modularisierung als wichtige Bausteine in Wasserstoffanlagen<br />
Nachhaltige Lösungen durch kooperatives Engineering<br />
Bild: Aucotec<br />
Die Kooperationsplattform Engineering Base vernetzt Anlagen und die unterschiedlichen Gewerke miteinander<br />
Transparent, flexibel, agil, effektiv: In der immer globaler vernetzten Prozessindustrie<br />
spielt der effiziente Austausch von Daten und Informationen<br />
eine entscheidende Rolle. Datengestützte Technologien unterstützen Unternehmen<br />
dabei, schnell und sinnvoll auf Veränderungen zu reagieren, durch<br />
transparente Prozesse bessere Entscheidungen zu treffen und kürzere Projektzyklen<br />
zu erreichen – der Schlüssel für mehr Nachhaltigkeit.<br />
Die Aucotec AG begegnet diesen<br />
Herausforderungen und<br />
zeigt auf der <strong>ACHEMA</strong> in Frankfurt<br />
ihre Lösungen für die internationale<br />
Prozessindustrie: im<br />
Anlagenbau, auf der Sonderschau<br />
Wasserstoff und im Digital<br />
Hub. Im Mittelpunkt: die Kooperationsplattform<br />
Engineering<br />
Base.<br />
Daten treiben Prozess -<br />
industrie an<br />
Mit Engineering Base als<br />
Schlüsselkomponente zeigt Aucotec,<br />
wie Anlagen und die unterschiedlichen<br />
Gewerke effizient<br />
miteinander vernetzt<br />
werden und optimal zusammenarbeiten<br />
können. Denn:<br />
Anlagen, Maschinen und Komponenten<br />
werden immer autonomer<br />
und modularer. Zusammengeführte<br />
Anlagen- und<br />
Prozessdaten verbessern dabei<br />
Steuerung, Wartung und Produktionsqualität.<br />
„Engineering Base ist für das<br />
gesamte Anlagenleben konzipiert<br />
– und wird damit schlussendlich<br />
zum Herzstück in Prozessindustrie<br />
und Anlagenbau“,<br />
betont Aucotec-Vorstandsmitglied<br />
Uwe Vogt. „Wir schaffen<br />
die Verbindung zwischen Unternehmensprozessen<br />
durch<br />
eine datenzentrierte Kooperationsplattform.“<br />
Umfangreiche<br />
Erweiterungen der seit vielen<br />
Jahren etablierten Software<br />
konnten Engineering Base in<br />
eine führende Position als echte<br />
‚Single Source of Truth‘ im<br />
Anlagenbau bringen.<br />
Aufgrund der erfolgreichen<br />
technologischen und wirtschaftlichen<br />
Entwicklung von<br />
Aucotec in den vergangenen<br />
Jahren, präsentiert das Unternehmen<br />
seine Konzepte, Ideen<br />
und Antworten für die Prozessindustrie<br />
in diesem Jahr gleich<br />
auf drei Ständen.<br />
Kooperatives Engineering<br />
als Basis<br />
Im Fokus des Aucotec-Hauptstands<br />
im Bereich Anlagenbau<br />
in Halle 9 (Stand D36) steht Engineering<br />
Base als Grundlage<br />
für das kooperative Engineering<br />
zwischen verschiedenen<br />
Gewerken und Abteilungen.<br />
„Unsere Softwareplattform gewährleistet<br />
eine stete Datenkonsistenz<br />
durch disziplinübergreifendes<br />
Engineering auf einer<br />
gemeinsamen, objektorientierten<br />
Datenbasis, der Single<br />
Source of Truth“, erklärt Henry<br />
Bloch, Leiter Produktmanagement<br />
bei Aucotec.<br />
Heißt im Detail: Sobald mehrere<br />
Ingenieure kooperativ zusammenarbeiten,<br />
wird die Objekthistorie<br />
von Ventilen, Pumpen,<br />
Rohrleitungen sowie allen<br />
elektrischen und prozessgesteuerten<br />
Geräten sehr wichtig.<br />
„Hier spielt das Change Management<br />
eine große Rolle, das<br />
höchste Transparenz über das<br />
gesamte Projekt hinweg gewährleistet.<br />
Damit minimieren<br />
unsere Kunden Fehler und verbessern<br />
die Qualität der Daten<br />
und der zugehörigen Dokumentation“,<br />
so Bloch. Aucotec<br />
zeigt auf der <strong>ACHEMA</strong>, wie Veränderungen<br />
der Anlage innerhalb<br />
des Datenmodells und aller<br />
zugehörigen Diagramme<br />
und Dokumente, einschließlich<br />
des Revisionsmanagements,<br />
zuverlässig verfolgt werden<br />
können. Objekt-Historie, interne<br />
Aufgabenverwaltung und<br />
Bild: Aucotec<br />
Uwe Vogt, Mitglied des<br />
Vorstandes bei Aucotec<br />
Workflow-Assistenz stehen<br />
ebenso im Mittelpunkt.<br />
Nicht zuletzt ist modulares Engineering<br />
mit disziplinübergreifenden<br />
Typicals und Variantenmanagement<br />
mit Engineering<br />
Base möglich – was vor allem<br />
bei Wasserstoffanlagen<br />
entscheidend ist.<br />
Schneller zu grünem Wasserstoff<br />
Bislang gibt es auf dem internationalen<br />
Wasserstoffmarkt<br />
zu wenig Elektrolyse-Kapazitäten<br />
für die benötigten Mengen,<br />
doch das soll sich ändern: Für<br />
das Jahr 2050 wird nach Angaben<br />
des Statistik-Portals statista<br />
eine Produktionsmenge von<br />
weltweit rund 25 Mio. t von<br />
grünem Wasserstoff prognostiziert.<br />
Andere Szenarien zeigen<br />
sogar deutlich höhere Zahlen.<br />
Was Deutschland betrifft, so<br />
wird laut Wasserstoffstrategie<br />
des Bundesministeriums für<br />
Wirtschaft und Energie für das<br />
Jahr 2030 der Ausbau von Elektrolyse-Kapazitäten<br />
auf ein Niveau<br />
von 5 GW geplant.<br />
Das Ziel von Aucotec ist es,<br />
Elektrolyseur-Hersteller zu unterstützen,<br />
ihre Kapazitäten<br />
schneller zu erhöhen und grünen<br />
Wasserstoff in großem<br />
Maßstab zu produzieren. Der<br />
Schwerpunkt liegt auf skalierbaren<br />
Engineering-Prozessen<br />
für kürzere Projektlaufzeiten.<br />
Modularisierung und Standardisierung<br />
von Anlagen senken<br />
den gesamten Engineering-<br />
Aufwand deutlich. Insbesondere<br />
die Datenzentrierung und<br />
Modularisierung sind in Wasserstoffanlagen<br />
wichtige Bausteine<br />
– zum einen um die Projektlaufzeiten<br />
von Elektrolyseuren<br />
zu verkürzen und qualitativ<br />
Bild: Aucotec<br />
Henry Bloch, Leiter Produkt -<br />
management bei Aucotec<br />
hochwertige Daten für die spätere<br />
betriebliche Nutzung zu<br />
erzeugen, zum anderen um in<br />
der Folge die Produktionskosten<br />
von (grünem) Wasserstoff<br />
zu senken. Aucotec zeigt diese<br />
Zukunft des Engineerings in<br />
der Sonderschau Wasserstoff<br />
(Halle 6.0, Stand C75).<br />
Einheitliche Standards für<br />
die Daten<br />
Im Digital Hub in Halle 11,<br />
Stand D51, zeigen die Aucotec-<br />
Experten, wie digitaler Datenaustausch<br />
für integriertes Engineering<br />
funktioniert – und dass<br />
Objektorientierung mit dem<br />
Feed-Engineering einschließlich<br />
des Imports von Simulationsdaten,<br />
der Definition von<br />
Asset 360 Templates in Excel<br />
und der Definition von Datenaustauschformaten<br />
beginnt.<br />
Der Wert von Daten wird für alle<br />
Beteiligten in der Prozessindustrie<br />
immer sichtbarer. Die<br />
Datenmengen nehmen in den<br />
verschiedenen Planungsphasen<br />
einer Anlage, wie Basic-,<br />
Prozess- und Detail-Engineering,<br />
enorm zu. Um sicherzustellen,<br />
dass die Anlagendaten<br />
von Engineering Base ihren<br />
größtmöglichen Wert entfalten,<br />
werden standardisierte Informationsmodelle<br />
implementiert.<br />
Diese und Datenaustauschformate<br />
stehen ebenso<br />
im Mittelpunkt, wie beispielsweise<br />
IEC 81346, IEC 61850,<br />
DEXPI, CFIHOS, OPC UA, Jip 33,<br />
AML oder EBML. Weitere Themen:<br />
Engineering Base Mobile<br />
View, der erweiterte CAD-Import<br />
oder die sogenannte Verwaltungsschale.<br />
„Unsere Software ermöglicht<br />
die Verbindung der Vorteile einer<br />
hochstandardisierten Produktwelt<br />
mit den individuellen<br />
Anforderungen im Bereich Anlagenbau.<br />
Damit garantieren<br />
wir effiziente und nachhaltige<br />
Prozesse und Geschäftsmodelle<br />
in der Branche“, resümiert<br />
Vogt. „Engineering Base ist bereits<br />
heute eine Erfolgsgeschichte<br />
in der Welt der verfahrenstechnischen<br />
Anlagen –<br />
und sie ist noch längst nicht zu<br />
Ende.“<br />
br<br />
Aucotec<br />
Hall 9.0, Stand D36
Source: Flownetics<br />
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Engineering/Contracting 39<br />
A Breakthrough in Process Commercialization<br />
New Continuous-Flow Platform<br />
Introduced at <strong>ACHEMA</strong> 2024<br />
This continuous flow-chemistry<br />
platform is available as Factoryas-a-Service<br />
model<br />
At <strong>ACHEMA</strong> 2024, this company<br />
is unveiling the Continuous<br />
Flow Manufacturing Platform,<br />
a groundbreaking endto-end<br />
performance system.<br />
With this modularly designed<br />
platform for the continuous integration<br />
of synthetic processes,<br />
through production to<br />
the end product, this platform<br />
opens the window of many<br />
new possibilities for chemical<br />
production. Continuous synthesis<br />
processes are now integrated<br />
with downstream purification<br />
steps at a commercial<br />
scale. The system effectively<br />
addresses previous industry<br />
challenges, with capabilities for<br />
throughput adjustments, impurity<br />
control and AI-assisted<br />
minimization of process dis-<br />
turbances. the system is designed<br />
as a Factory-as-a-Service<br />
subscription offering. This<br />
model enables companies to<br />
utilize the most advanced continuous<br />
manufacturing technologies<br />
without having to invest<br />
in costly in-house equipment.<br />
This not only improves<br />
process reliability and economic<br />
and ecological efficiency<br />
but also shortens supply chains<br />
and production times, at lower<br />
costs.<br />
mpb<br />
Flownetics Engineering<br />
Hall 9.0, Stand E1<br />
Die Fabrik der Zukunft wird Realität<br />
Robotik für die nachhaltige Fabrikplanung<br />
Das Thema Robotik in der pharmazeutischen<br />
Produktion<br />
adressiert Glatt mit der Pharma<br />
OSD Zukunftsfabrik. In der<br />
schnelllebigen Welt der pharmazeutischen<br />
und biotechnologischen<br />
Produktion sind Automatisierung<br />
und Robotik keine<br />
Optionen mehr, sondern unverzichtbar.<br />
Als Systemintegrator<br />
begleitet Glatt die Kunden<br />
auf dem Weg zur Fabrik der Zukunft.<br />
Am Beispiel einer digital<br />
integrierten Containment Pharma-Prozessanlage<br />
wird die<br />
Spezialisierung der Glatt-Experten<br />
auf die Integration von<br />
Hard- und Softwarefunktionen<br />
in fortschrittliche, ganzheitliche<br />
Automatisierungssysteme<br />
gezeigt, die von MES- und DCS/<br />
Scada-Systemen bis hin zu Roboter-<br />
und FTS-Systemen reichen.<br />
Der Robotereinsatz in der<br />
Pharmaproduktion wurde insbesondere<br />
für feste Formen<br />
völlig neu konzipiert, indem die<br />
Prozessstationen so angeordnet<br />
werden, dass das Robotersystem<br />
die verschiedenen Stationen<br />
optimal bedienen kann<br />
und aufwendige vertikale und<br />
horizontale Handhabungstechniken<br />
entfallen. Neben der Automatisierung<br />
liegt der Schwerpunkt<br />
der Planung auf der Digitalisierung<br />
und Vernetzung von<br />
Prozessen und Systemen. Glatt<br />
kann auf alle Planungsgewerke<br />
In-house zugreifen, um die beste<br />
Lösung für das jeweilige<br />
Kundenprojekt zu entwickeln.<br />
So bietet Glatt Systemintegration<br />
bis zur vollständig beim<br />
Kunden installierten Prozessanlage<br />
aus einer Hand. br<br />
Glatt Ingenieurtechnik<br />
Halle 3.0, Stand H4<br />
Source: Fraunhofer IMM<br />
Process Innovation Platforms<br />
Reactor Engineering<br />
This company is highlighting<br />
some novel pilot reactors<br />
Bild: Glatt<br />
Fabrik der Zukunft wird Realität<br />
Grignard reagents can be formed<br />
continuously in a novel process<br />
window constituted by a<br />
large excess of magnesium that<br />
is activated in-situ. This group<br />
is showcasing a pilot reactor<br />
setup that provides a continuous<br />
feed, not only of the liquid,<br />
but also of the solid component,<br />
rendering the process<br />
truly continuous in nature.<br />
Through continuous processing<br />
quality improvement goes<br />
hand in hand with cost savings,<br />
as well as an increase in production<br />
flexibility. Also highlighted<br />
will be a microreactor<br />
engineered for continuousflow<br />
photochemistry. Microstructured<br />
flow reactors are<br />
ideal for performing photochemical<br />
syntheses. Incident<br />
light is perfectly utilized with<br />
gas and liquid streams and<br />
solid phases in microchannels<br />
or capillaries. Full irradiation of<br />
the reaction solution is combined<br />
with precise control over<br />
the irradiation time as defined<br />
by volume in the channels and<br />
capillaries and flow rate. Microreaction<br />
technology and photochemical<br />
synthesis are most<br />
fruitful partners for the sustainable<br />
production of high<br />
value fine chemicals. mpb<br />
Fraunhofer IMM<br />
Hall 9.0, Stand E64<br />
OPENING<br />
New global framework conditions:<br />
How is the process industry<br />
positioning itself?<br />
10 June 2024, 17:00 – 18:30 h,<br />
Hall 4.0, Room Europa
40<br />
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Engineering/Contracting<br />
Source: ITandFactory<br />
Improved Data Visualization and Utilization<br />
Engineering Collaboration in Practice<br />
Visit this company‘s stand for hands-on demonstrations<br />
of their latest platform release<br />
Seamless collaboration in<br />
multidisciplinary teams is fundamental<br />
to the successful<br />
completion of plant engineering<br />
projects. These requirements<br />
formed the basis for the<br />
further development of Cadison<br />
for its newest version,<br />
R23. The engineering platform<br />
is applicable throughout the<br />
entire plant lifecycle. During<br />
planning, a smooth exchange<br />
of information with project<br />
participants who are not working<br />
with the engineering solution<br />
is crucial. Plant designers<br />
must be able to easily share<br />
the project status and obtain<br />
feedback and approvals in a<br />
straightforward manner. The<br />
following innovations support<br />
these requirements.<br />
In Cadison, all data converges<br />
into a single database during<br />
planning and throughout the<br />
entire lifecycle, creating a socalled<br />
Single Source of Truth.<br />
This data-driven and integrated<br />
approach promotes<br />
seamless collaboration among<br />
the various involved disciplines,<br />
the central data is accessible<br />
to all project partners at<br />
any time and is updated in<br />
real-time. Additionally, this<br />
way of working allows for the<br />
synchronization of P&ID and<br />
3D, reports can be generated<br />
with a click, and integration<br />
with an ERP system supports in<br />
tendering, price calculation<br />
and provides information on<br />
delivery dates.<br />
During <strong>ACHEMA</strong>, this company<br />
will be offering practice<br />
oriented presentations at its<br />
booth in the Digital Hub in Hall<br />
11.1, including joint sessions<br />
with partner companies Actian<br />
and Microsoft.<br />
mpb<br />
IT and Factory<br />
Hall 11.0, Stand E58<br />
Anlagen- und Behälterreinigung<br />
Programm um Popup-<br />
Rotationsreiniger erweitert<br />
Mit der neuen Düsenbaureihe<br />
Popup Whirly Air Hygienic erweitert<br />
Lechler zur Achema<br />
2024 die breite Produktpalette<br />
an Rotationsreinigern für die<br />
Behälter und Anlagenreinigung.<br />
Bei den Popup-Düsen<br />
handelt sich um eine pneumatisch<br />
ausfahrbare Düse, die<br />
Bild: Lechler<br />
Die Popup Whirly Air Hygienic<br />
Düsen sind selbstentleerend, unabhängig<br />
von der Einbaulage<br />
wandbündig in der Behälterwand<br />
installiert wird. Im Gegensatz<br />
zu rein durch den Flüssigkeitsdruck<br />
betriebenen Düsen<br />
wird diese neue Baureihe<br />
unabhängig vom Flüssigkeitsdruck<br />
eingesetzt. Es sind keine<br />
zusätzlichen Einbauten im Prozessraum<br />
notwendig.<br />
Die Popup Whirly Air Hygienic<br />
Düsen sind selbstentleerend,<br />
unabhängig von der Einbaulage.<br />
Das ist eine wichtige Voraussetzung<br />
für den hygienischen<br />
Betrieb. Zusätzlich sind<br />
die Düsen mit Luft spülbar.<br />
Die neue Düsenbaureihe von<br />
Lechler trägt in vielen in industriellen<br />
Anwendungen dazu<br />
bei, die Effizienz, Qualität und<br />
Sicherheit von Sprühprozessen<br />
zu verbessern und dabei<br />
gleichzeitig Ressourcen zu<br />
schonen.<br />
br<br />
Lechler<br />
Halle 4.0, Stand B23<br />
<strong>ACHEMA</strong> 2024<br />
Be digital. Be resilient. Be sustainable.<br />
Technology to transform the everyday.<br />
Visit us in<br />
hall 11 at booth E3
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Instrumentation/<br />
Process Automation<br />
Page 41–48<br />
41<br />
Continuous Online Analysis for Industrial Water Monitoring<br />
Hall 11.1<br />
Booth C13<br />
Smart Connectors<br />
These Connectors Digitalize Transducers<br />
Individual sensor parameters can also be stored in the Almemo 07<br />
Powerful microprocessors have<br />
made it possible to create completely<br />
self-sufficient digital<br />
sensors that function like a<br />
measuring device themselves.<br />
The intelligence of the digital<br />
sensors is located in the connector<br />
plug. In addition to increasing<br />
the flexibility of a digital<br />
sensor, individual sensor parameters,<br />
such as linearization,<br />
scaling, attenuation, averaging,<br />
measuring rate or longer comments<br />
can also be stored in the<br />
intelligent Almemo D7 and D6<br />
connectors. It is even possible<br />
to digitalize sensors from completely<br />
different manufacturers<br />
via the intelligent connector<br />
and connecting them to Almemo<br />
measuring systems.<br />
The digitization of sensors<br />
makes it possible to consider<br />
the measuring device and sensor<br />
separately during a traceable<br />
initial calibration or recalibration.<br />
The device itself no<br />
longer needs to be taken into<br />
account during calibration. Each<br />
digital sensor with an Almemo<br />
D7 or D6 connector forms a selfcontained,<br />
calibratable measuring<br />
chain. This means that the<br />
sensors can be calibrated independently<br />
of the measuring system,<br />
saving time and money. To<br />
avoid possible process downtimes<br />
or high installation costs,<br />
only one additional sensor is<br />
required as a replacement.<br />
Almemo digital technology<br />
makes it possible to connect<br />
devices from different manufacturers,<br />
including scales, centrifuges,<br />
particle counters or<br />
numerous sensors with analog<br />
or digital interfaces and other<br />
communication protocols to<br />
the Almemo data logger. Once<br />
adapted, all data and sensor<br />
Source: Ahlborn<br />
parameters are automatically<br />
detected, immediately visualized<br />
and recorded centrally or<br />
decentrally simply by plugging<br />
the connector into the measuring<br />
device. Measuring devices<br />
that were previously difficult to<br />
implement become highly flexible<br />
everyday measuring aids,<br />
without the need for programming,<br />
parameter changes or<br />
software adjustment.<br />
The separation of an electronic<br />
conversion of analog to digital<br />
signals from the sensor and the<br />
accommodation of the digital<br />
technology in the connector<br />
opens up a multitude of further<br />
metrological advantages. For<br />
example, a digital Almemo D7<br />
or D6 connector offers space<br />
for 10 measurement and calculation<br />
channels.<br />
ond<br />
Ahlborn<br />
Hall 11.1, Stand B64<br />
Aktive Infrastruktur für Ethernet-APL<br />
Qualität und Verfügbarkeit<br />
der Produktion sichern<br />
Ethernet-APL ermöglicht eine<br />
Netzwerkinfrastruktur für den<br />
nahtlosen Zugang von explosionsgefährdeten<br />
Bereichen zum<br />
Kontrollraum oder in die Vorstandsetage<br />
– und damit Einblicke<br />
in Produktionsqualität<br />
und -status. Es handelt sich um<br />
eine flache und zuverlässige<br />
Technologie mit hohem Datendurchsatz,<br />
die es den Anwendern<br />
ermöglicht, auf die Informationen<br />
von hochgradig diagnostizierbaren<br />
und konfigurierbaren<br />
Geräten zuzugreifen.<br />
Über den Ethernet-APL Field<br />
Switch von Fieldconnex können<br />
mehrere Anwendungen<br />
gleichzeitig Informationen aus<br />
dem Feld abfragen. Die Diagnose<br />
über die physikalische<br />
Schicht selbst ermöglicht es<br />
dem Personal, Fehler oder<br />
schleichende Qualitätsverschlechterungen<br />
in der Installation<br />
zu erkennen und zu beseitigen.<br />
Man kann ganz einfach<br />
sagen, dass die Diagnose mit<br />
der Ethernet-APL-Technologie<br />
den Anwendern hilft, die Qualität<br />
und Verfügbarkeit der Produktion<br />
auf hohem Niveau zu<br />
halten. Der Switch meldet Messungen<br />
der physikalischen<br />
Schicht auch für die Glasfaserübertragung.<br />
Speziell entwickelte<br />
SFP-Module verbinden<br />
den Switch mit dem Netzwerk<br />
über Singlemode- und Multimode-Glasfaserkabel<br />
und unterstützen<br />
Kabellängen von bis<br />
zu 30 km. Sie sind als Zubehör<br />
für den Switch zertifiziert und<br />
können in Zone 2/Div. 2 installiert<br />
werden. Pepperl+Fuchs<br />
präsentiert dem interessierten<br />
Publikum Infrastrukturprodukte<br />
für alle Signaltypen, von eigensicheren<br />
Barrieren und Remote<br />
I/ O bis hin zu Feldbus<br />
und Ethernet-APL. Die Experten<br />
des Unternehmens begleiten<br />
Planer und Endanwender<br />
auf dem Weg zur Digitalisierung<br />
des Feldes ihrer Prozessanlagen.<br />
bec<br />
Pepperl+Fuchs<br />
Halle 11.1, Stand A43<br />
Gehäuselösungen in Edelstahl oder Kunststoff mit Zertifizierung für<br />
den explosionsgefährdeten Bereich<br />
Bild: Pepperl+Fuchs<br />
—<br />
Innovation all around you<br />
Smart. Reliable. Sustainable.<br />
<strong>ACHEMA</strong>, June 10 – 14<br />
Hall 11.1, booth E62
42<br />
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Instrumentation/Process Automation<br />
Von der tragbaren Messgasaufbereitung bis zum hochwertigen Gasanalysator<br />
Umfangreiches Komponentenprogramm<br />
Bild: Bühler Technologies<br />
Neben der Präsentation des Komponentenprogramms<br />
thematisiert<br />
Bühler auf dem Messestand auch<br />
drei Anwendungsbereiche<br />
Die Kunst der Gasaufbereitung<br />
ist das Motto, mit dem sich der<br />
Geschäftsbereich Analysentechnik<br />
des Unternehmens<br />
Bühler Technologies präsentieren<br />
wird. Schon seit seiner<br />
Gründung hat der Hersteller<br />
spezifische Ausrüstung und<br />
Systeme für die technologisch<br />
anspruchsvolle extraktive Gasanalyse<br />
entwickelt. Durch immer<br />
schärfer werdende Anforderungen<br />
infolge sinkender<br />
Grenzwerte sowie zunehmender<br />
Ausdehnung der Anwendungsgebiete<br />
von Umweltschutzstandards<br />
steigen die<br />
fernt vom Aufbereitungssystem.<br />
Deshalb sind z. B. Gasentnahmesonden<br />
mit wirksam<br />
rückspülbaren In-situ-Filtern zu<br />
bevorzugen. Diese reduzieren<br />
den manuellen Wartungsaufwand<br />
erheblich. Ebenso wichtig<br />
ist eine robuste und langlebige<br />
Bauweise, um einen nachhaltigen<br />
Betrieb zu ermöglichen.<br />
Es sind aber nicht nur die<br />
speziellen Komponenten, die<br />
die Zuverlässigkeit des Analyseverfahrens<br />
bestimmen. Große<br />
Bedeutung hat auch die<br />
richtige Konzeptionierung und<br />
Ausführung der Systeme<br />
Anforderungen an die Genauigkeit<br />
der Analyseverfahren.<br />
Damit die Messwerte nicht<br />
durch Fremdeinflüsse und/oder<br />
ungeeignete Materialpaarungen<br />
im Messgasaufbereitungssystem<br />
abgefälscht werden<br />
kommen nur spezifische Komponenten<br />
für diese Anwendungen<br />
in Frage. Dabei steht außer<br />
der technisch/chemischen Eignung<br />
auch der wirtschaftliche<br />
Betrieb im Fokus. Analysesysteme<br />
werden oft an unwirtlichen<br />
Orten betrieben, die Gas -<br />
entnahmestellen liegen schwer<br />
erreichbar und teilweise entselbst.<br />
Neben der Präsentation<br />
des umfangreichen Komponentenprogramms<br />
von der tragbaren<br />
Messgasaufbereitung bis<br />
zum hochwertigen Gasanalysator<br />
thematisiert Bühler Technologies<br />
auf dem Messestand<br />
auch drei Anwendungsbereiche.<br />
So werden exemplarisch<br />
Systempanels zur Überwachung<br />
von Schiffsantrieben,<br />
der Herstellung von Wasserstoff<br />
und der allgemeinen<br />
Emissions-/Prozessüberwachung<br />
gezeigt.<br />
bec<br />
Bühler Technologies<br />
Halle 11.0, Stand E41<br />
Forklifts<br />
Internationally certified EX protection<br />
The newly developed EX-protected drawbar reach truck EXR<br />
Stöcklin Logistik Group is presenting<br />
sustainable EX protection<br />
solutions for forklift trucks<br />
and complete intralogistics systems.<br />
Adapted to the special<br />
hazard potentials, requirements<br />
and EX-protection areas<br />
of application, the company<br />
offers EX protection solutions<br />
under one roof in its in-house<br />
production at the Technology<br />
Center in Laufen, Switzerland.<br />
The range extends from certified<br />
EX protection and INOX-EX<br />
protective forklift trucks to<br />
complete intralogistics system<br />
solutions and long-life services<br />
by trained service technicians.<br />
Experienced explosion-protection<br />
experts use their many<br />
years of expertise to ensure<br />
Source: Stöcklin Logistik<br />
that the specified international<br />
requirements and guidelines<br />
are precisely adhered to and<br />
guaranteed. As an experienced<br />
explosion protection partner,<br />
Stoecklin carries out all necessary<br />
quality controls on the vehicles<br />
and systems and undertakes<br />
the required certifications.<br />
And is the only European<br />
intralogistics system provider<br />
to offer both ATEX and<br />
IECEx certifications as well as<br />
KOSHA certification for EX-protected<br />
forklift trucks.<br />
For example, the patented LiFe-<br />
PO4 battery „LiTEx“ with integrated<br />
energy management<br />
system for EX-protected forklift<br />
trucks is suitable for Zone 1/21<br />
and Zone 2/22 and can be<br />
easily recharged in these zones<br />
using an ATEX-certified, pressurized<br />
charger. This eliminates<br />
the need for time-consuming,<br />
complicated battery changes<br />
outside of the zones, as well as<br />
and outgassing.<br />
The newly developed EX-protected<br />
drawbar reach truck EXR<br />
(photo) will be presented for<br />
the first time at <strong>ACHEMA</strong>. This<br />
certified EX-protected device<br />
features innovative technology<br />
and user-friendly operation in<br />
the tightest of spaces. The EXprotected<br />
drawbar reach truck<br />
with mast feed is suitable for<br />
picking up closed pallets in<br />
tight rack aisles and containers.<br />
The mast feed ensures that the<br />
load‘s center of gravity always<br />
remains the same. This and additional<br />
intelligent safety features<br />
for the operator also increase<br />
work safety.<br />
Stöcklin is also presenting its<br />
wide-ranging special ATEX-INOX<br />
expertise with an INOX-EX protective<br />
pallet truck with weighing<br />
system designed according<br />
to user requirements, which can<br />
be used in explosion-sensitive<br />
environments with special hygiene<br />
and cleanroom regulations,<br />
thanks to its anti-bacterial,<br />
sterile, stainless-steel surface<br />
and EX-protected design.<br />
ond<br />
Stöcklin Logistik<br />
Hall 11.0, Stand A69
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Instrumentation/Process Automation 43<br />
Functional Safety<br />
Driving Digitalization of Functional Safety to the Next Level<br />
With a holistic portfolio of solutions<br />
for the digitalization of a<br />
plant’s safety lifecycle, the<br />
HIMA Group has set out to significantly<br />
simplify the compliant<br />
operation of functional<br />
safety in the process industry.<br />
At Achema, HIMA is not only<br />
showcasing its portfolio of<br />
safety-related automation solutions,<br />
but will also be using its<br />
presence in Frankfurt to demonstrate<br />
the next stage of its<br />
digitalization strategy. „Secure<br />
live connections from Frankfurt<br />
to our Customer Solutions<br />
Centers in Brühl and Singapore<br />
illustrate what is already possible<br />
and how we are consistently<br />
driving forward the idea<br />
of digitalizing the safety lifecycle,“<br />
explains Jörg de la<br />
Motte, CEO of the HIMA Group.<br />
Just like at the trade fair, customers<br />
will be able to use secure<br />
connections to HIMA‘s<br />
Customer Solutions Center to<br />
perform tasks such as simulating<br />
the control of safety systems,<br />
testing the automatic inventorying<br />
of their safety assets,<br />
or carrying out automatic<br />
recurrent tests. For example,<br />
they will be able to see how<br />
safety-relevant plant and operating<br />
data can be combined<br />
across site boundaries in order<br />
to meet the IEC 61511 standard‘s<br />
requirements in practice.<br />
„With our trade fair presence,<br />
we are creating a digital showcase<br />
for our Customer Solutions<br />
Center,“ explains Sergej<br />
Arent, director, Applications, at<br />
the HIMA Group. “Customers<br />
will be able to discuss and shed<br />
light on their issues with HIMA<br />
experts in person, and also remotely<br />
in digital workshops.<br />
The resulting solutions can<br />
then be remotely tested and<br />
validated with hardware and<br />
software from the manufacturer<br />
and partner companies in<br />
the Customer Solutions<br />
Centers.”<br />
At Achema, HIMA will be demonstrating<br />
how this works in<br />
practice: In live workshops, the<br />
health and status of products<br />
and solutions will be visible<br />
using video links. In this way,<br />
large plant components such as<br />
block valves for steam turbines,<br />
which would be too<br />
large to transport to Frankfurt<br />
or to customers, can be tested<br />
remotely with at least as much<br />
insight as an in-person test.<br />
Customers at distant locations<br />
can draw on the know-how of<br />
HIMA experts who are connected<br />
from Brühl or Singapore.<br />
Safety experts see HIMA’s<br />
Safety Lifecycle Digitalization<br />
as a holistic process that ranges<br />
from engineering through operations<br />
to expansions and<br />
modifications, and which<br />
makes the management of<br />
safety technology more efficient<br />
and easier for plant operators.<br />
This is significant because<br />
over 80% of accidents in<br />
process industry plants can be<br />
attributed to human error. Digitized<br />
processes, including<br />
automatic tests, not only help<br />
Sergej Arent (left) and Jörg de la Motte (right) of HIMA<br />
Source: HIMA<br />
to eliminate errors and lost information,<br />
but also to enhance<br />
safety thanks to stringent adherence<br />
to processes. The digitized<br />
process also enables new<br />
analysis and optimization options<br />
– for example, by automatically<br />
determining and displaying<br />
key performance indicators<br />
(KPIs). This enables a<br />
real-time feedback loop for operations<br />
and safety experts. In<br />
practice, HIMA customers report<br />
savings of up to 70%. ond<br />
HIMA Paul Hildebrandt<br />
Hall 11.1, Stand E26<br />
We understand how you are challenged every day<br />
to enhance your plant’s safety and performance.<br />
MAXIMIZE<br />
+ CAPITALIZE<br />
You gain more options to fit your needs, build up product<br />
quality, increase safety, reduce costs and minimize risks.<br />
Endress+Hauser helps you to improve your processes:<br />
• With our field instruments that are designed with safety in mind<br />
• With our worldwide industry application know-how<br />
• With technologies and services for performance optimization<br />
Visit us at <strong>ACHEMA</strong> 2024, Frankfurt am Main<br />
10 – 14 June 2024, Hall 11.1, Stand C27<br />
Do you want to learn more?<br />
www.endress.com/chemical
44<br />
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Instrumentation/Process Automation<br />
Digital Tools minimise Risks and accelerate Projects<br />
Modernisation of Process Control Systems<br />
Guido Wink, General Manager for the<br />
Netherlands and responsible for systems and<br />
software within Emerson in Europe<br />
Source: Emerson<br />
Rob Spilsbury, sales director for the modernisation<br />
business in Europe, Emerson<br />
Many process plants have legacy process control systems. These systems require<br />
special expertise and spare parts to keep them running. The old systems<br />
also usually do not allow the full potential of the plant to be utilised.<br />
Despite these obvious limitations, there is still a reluctance to modernise.<br />
Guido Wink and Rob Spilsbury from Emerson explain how the transition of<br />
legacy process automation systems to new technology can be done efficiently<br />
and without any risk.<br />
Source: Emerson<br />
What is the main reason for<br />
companies to modernise<br />
their process automation<br />
and control systems?<br />
Guido Wink: It‘s a huge pressure<br />
on the industry coming<br />
from economical factors. The<br />
plants need to work more and<br />
more efficient, more data is<br />
required for sustainability reporting,<br />
and if you look at the<br />
work force, old work force is retiring,<br />
and new professionals<br />
are hard to find. What we see in<br />
the companies, is that a lot of<br />
the systems are so old – some -<br />
times 20 to 30 years – that the<br />
technology, and also the knowledge<br />
for a smooth operation is<br />
no longer available. That was<br />
the time of Word Perfect 5.1<br />
and Windows NT and that is<br />
still the technology some of our<br />
customers‘ plants are running<br />
on. So there is an enormous<br />
pressure on the industry to<br />
modernise their control systems<br />
to make data available at<br />
the right place.<br />
Why have the systems not<br />
been modernised for so<br />
long?<br />
Wink: Because it‘s complex to<br />
change the whole process<br />
control architecture. Over these<br />
20 to 30 years, a lot has<br />
changed in the systems, but<br />
the current employees don‘t<br />
know exactly all the changes in<br />
the programming and in the<br />
codes that have been done. Not<br />
every field device is connected<br />
anymore. All this kind of<br />
changes are a huge risk, when<br />
transferring the control system<br />
into a modern one. That‘s why,<br />
in contradiction to IT systems,<br />
they didn‘t want to touch it. It‘s<br />
risky and there are too much<br />
investments required.<br />
However, modern devices<br />
are often already installed at<br />
Find us at<br />
Hall 11.1<br />
Booth A87<br />
YOUR FULL-SERVICE<br />
PROVIDER FOR GAS,<br />
MOISTURE & LIQUID<br />
ANALYSIS<br />
&<br />
Area F2.0<br />
Booth A4<br />
www.process-insights.com
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Instrumentation/Process Automation 45<br />
the field device level, for<br />
example, so why were<br />
investments made here?<br />
Wink: Yes, regarding the field<br />
devices, they are generally in a<br />
more modern condition, because<br />
it is much easier to re -<br />
place a field device. If the de -<br />
vice didn‘t work anymore it‘s already<br />
been replaced by a version<br />
which e.g. has WirelessHART,<br />
and all the latest technologies.<br />
That has been done<br />
all over the time. But the process<br />
control systems haven‘t<br />
been touched. And so the data<br />
from the field often cannot be<br />
made available in the upper<br />
management levels. It is then<br />
not possible to transfer the data<br />
to the cloud or make it available<br />
for remote applications and<br />
ana lyses. The big challenge for<br />
our customers now is to touch<br />
the legacy obsolete process<br />
control system and replace it<br />
with a modern, cloud-based<br />
system such as DeltaV.<br />
What are the requirements<br />
for modernisation with the<br />
Emerson DeltaV system?<br />
Spilsbury: It doesn‘t matter if<br />
our customers have Emerson<br />
devices or devices from com -<br />
petitors in their field. Also the<br />
obsolete control system can be<br />
an old Emerson system or e.g.<br />
from Honeywell or Siemens.<br />
We can always realise the transition<br />
from the legacy system to<br />
a modern system with low risks<br />
and manageable investment<br />
costs. Tools such as DeltaV<br />
Revamp or DeltaV IO.Connect<br />
help with the migration.<br />
What are the advantages?<br />
Wink: First of all, it is important<br />
to have a look at all assets in the<br />
plant and their status in order to<br />
obtain an accurate picture of<br />
the existing instrumentation<br />
and control technology of the<br />
entire plant. The cloud-based<br />
DeltaV Revamp software so -<br />
lution is helping to analyse the<br />
old code of a field device, for<br />
example. The software offers a<br />
fully integrated digital workflow<br />
that utilises the power of arti -<br />
ficial intelligence. DeltaV<br />
Revamp automatically converts<br />
the logic of the existing control<br />
system into a fully tested and<br />
documented control system database.<br />
The corresponding results<br />
are then fed into the<br />
stand ard project planning platform.<br />
From the results, project<br />
teams can see to what extent<br />
the conversion of the existing<br />
code can be automated and<br />
how much needs to be created<br />
and revised manually. Based on<br />
this data, the transition to complete<br />
DeltaV systems with decentralised<br />
control and safetyoriented<br />
system instrumenta -<br />
tion can then take place.<br />
What role does DeltaV<br />
IO.Connect play in the<br />
migration?<br />
Wink: DeltaV IO.connect uses<br />
the I/O systems of the legacy<br />
system so you don‘t have to<br />
touch certain areas in the<br />
plant, especially in the field,<br />
during the transition process.<br />
In this way, the system can be<br />
migrated in a very short time. If<br />
all the steps have been well<br />
prepared, we are talking about<br />
a few weeks of system down -<br />
time compared to months with<br />
the conventional approach.<br />
What is the feedback you get<br />
from your customers about<br />
the benefits of modernising<br />
with DeltaV?<br />
Spilsbury: The CAPEX investment<br />
really has to pay off as<br />
early as possible and the new<br />
technology then needs to be a<br />
platform for the future. Once<br />
the systems have been implemented,<br />
very often our cus -<br />
tomers give us the feedback<br />
that the investment in DeltaV<br />
technology improves their<br />
efficiency, tied to leading to<br />
better energy management, reduction<br />
in batch cycle times, removing<br />
qualitative defects, and<br />
allowing access to information<br />
that can drive better performance<br />
of the field de vices.<br />
Wink: What we also often see<br />
is: When customers have finished<br />
a modernisation project<br />
and see the benefit, they are<br />
starting a sort of programme<br />
with Emerson to modernise all<br />
their systems world wide. In this<br />
way they certainly can make<br />
sure that in all the plants the<br />
same system is running, with<br />
the same operating philosophy,<br />
There is still a great deal of reluctance to modernise outdated<br />
process control systems. With the right tools, migration can<br />
succeed efficiently and without risk<br />
and the same maintenance<br />
philosophy. If customers are<br />
collecting data worldwide, they<br />
have the benefit to have access<br />
to all the the sides, to see how<br />
the sites are running, and how<br />
the systems are running.<br />
Which sectors do the majority<br />
of customers come from?<br />
Wink: We have programmes<br />
with life science customers, but<br />
also in the chemical industry as<br />
well as in oil and gas and in the<br />
power industry. We are very<br />
strong in all market segments,<br />
so that‘s absolutely a strong<br />
point for us.<br />
Spilsbury: But they all have<br />
their own unique challenges,<br />
e.g. pharmaceutical regulatories,<br />
environments which are<br />
changing, a different philosophy<br />
in terms of sustainability,<br />
so they‘ll all have different<br />
benefits from the technology.<br />
Even if it reduces the risk of<br />
downtime that‘s the minimum<br />
people should accept from an<br />
investment in the new technology.<br />
This means that all customers<br />
want different benefits<br />
from DeltaV technology and we<br />
do our best to fulfil these<br />
requirements.<br />
Can you name a succesful<br />
modernisation project?<br />
Spilsbury: There is a trend towards<br />
greater sustainability in<br />
the chemical industry. Lyondellbasell<br />
in Wesseling, for<br />
example, selected Emerson to<br />
modernise the control systems<br />
and software at the company‘s<br />
Wesseling site in Germany. To<br />
this end, a legacy system was<br />
converted to DeltaV. The driver<br />
behind that was actually that<br />
they‘ve changed from a traditional<br />
feedstock to a green or<br />
sustainable feedstock which<br />
then meant they had to modernise<br />
their control system infrastructure<br />
to support a different<br />
processing philosophy. The<br />
Pressure, Temperature, Level<br />
Everything From a<br />
Single Supplier?<br />
Source: Emerson<br />
implementation of the new<br />
automation technology will help<br />
to improve operations at the<br />
production facility. Daniela Held<br />
Emerson<br />
Hall 11.1, Booth C3<br />
High-Precision Process Measuring<br />
and Control Technology from AFRISO<br />
74-03<br />
Visit us in<br />
hall 11.1<br />
stand E 86<br />
10. – 14.06.2024
46<br />
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Instrumentation/Process Automation<br />
Ethernet APL and More<br />
More Sustainable, Data-Driven Solutions<br />
With Ethernet APL, devices communicate with each other at high speeds<br />
Plant and supply security,<br />
maintaining competitiveness<br />
when switching to new energy<br />
sources, digitalization pressure<br />
and faster product development<br />
times — the list of challenges<br />
is long. „This makes it all<br />
the more important for the process<br />
industry to bring innovation<br />
and practice together<br />
and show how measurement<br />
technology can help to comply<br />
with the strictest safety standards<br />
while increasing efficiency<br />
and profitability,“ says Andreas<br />
Leppert, industry manager<br />
Chemical & Oil at Endress+Hauser<br />
Germany. The<br />
Source: Endress+Hausert<br />
focus here is on supporting the<br />
optimization of CO 2<br />
emissions,<br />
as well as progressive digitalization.<br />
SIL-certified Measuring<br />
Malfunctions in process plants<br />
can have serious consequences<br />
for the environment, people<br />
and machinery. The more complex<br />
the plant, the greater the<br />
risk of safety-relevant malfunctions.<br />
In the chemical, oil and<br />
life sciences sectors in particular,<br />
the process environment<br />
also harbors considerable risks.<br />
For example, the measurement<br />
technology used must not only<br />
withstand extreme corrosion or<br />
temperature, it must also guarantee<br />
safety in potentially explosive<br />
areas. At <strong>ACHEMA</strong>,<br />
Endress+Hauser will be presenting<br />
SIL-certified measuring<br />
devices and intelligent testing<br />
concepts that systematically reduce<br />
safety risks. This also includes<br />
its Heartbeat Technology<br />
diagnostic and testing concept.<br />
Key Technology Ethernet APL<br />
However, digitalization not only<br />
contributes to greater sustainability,<br />
but also promotes increased<br />
efficiency. This requires<br />
intelligent, seamlessly networked<br />
measurement technology:<br />
„The networking of field<br />
devices offers great potential<br />
for improving system performance.<br />
However, 97% of field<br />
data has so far remained<br />
unused,“ says Leppert. Thanks<br />
to Ethernet Advanced Physical<br />
Layer (APL), it is now possible<br />
for devices in the process industry<br />
to communicate with each<br />
other at high speed and over<br />
distances of up to 1,000 m. „We<br />
want to show on site that Ethernet<br />
APL is a key technology that<br />
closes the gap in the automation<br />
pyramid towards the<br />
field level and thus opens doors<br />
for more efficient processes,“<br />
continues Leppert. ond<br />
Endress+Hauser<br />
Hall 11.1, Stand C27<br />
Allrounder<br />
Handliches Tablet<br />
Neben dem Tablet bietet i.Safe Mobile weitere Produkte an<br />
Das neue 10,1-Zoll-5G-Androidund<br />
Windows-Tablet IS940.1 /<br />
IS945.1 wurde für die Datenkommunikation<br />
in der Prozessindustrie<br />
und in der Automatisierung<br />
konzipiert, um sich<br />
nahtlos in die bestehende Systemlandschaft<br />
im 4G/5G-Campus<br />
oder Wi-Fi-Netz zu integrieren.<br />
Das handliche Tablet<br />
ist mit einem leistungsstarken,<br />
Bild: i.Safe Mobile<br />
IIoT-optimierten Chipsatz ausgestattet,<br />
verfügt über eine<br />
16-polige ISM-Schnittstelle, Wi-<br />
Fi 6, Bluetooth 5.2 und NFC-<br />
Unterstützung und hat einen<br />
austauschbaren, langlebigen<br />
Akku, frei programmierbare<br />
Tasten sowie Haupt- und<br />
Frontkamera.<br />
br<br />
i.Safe Mobile<br />
Halle 11.1, Stand B26<br />
Modulare Einstiegslösung<br />
pH-Sensoren reinigen<br />
Modulares Steuerungssystem<br />
Bild: Knick<br />
Mit der Uniclean-700-Serie liefert<br />
Knick ein Einstiegssystem<br />
für die automatische Reinigung<br />
von pH-Sensoren. Der Reinigungsvorgang<br />
lässt sich durch<br />
ein einfaches Schaltsignal aus -<br />
lösen, zum Beispiel über den<br />
Relaiskontakt eines Stratos<br />
Multi und Protos II oder auch<br />
durch einen einfachen Taster.<br />
Die Serie funktioniert auch herstellerunabhängig<br />
mit fremden<br />
Transmittern oder Armaturen.<br />
Der modulare Aufbau erlaubt<br />
einen einfachen Umbau. Alle<br />
Teile sind einzeln erhältlich, sodass<br />
die Endkonfiguration beim<br />
Uniclean 710 und 720 direkt vor<br />
Ort passieren kann. Das Uni -<br />
clean 730 wird fertig montiert<br />
und einsatzbereit geliefert. br<br />
Knick<br />
Halle 11.1, Stand A45<br />
Erweiterung der Flexi-Flow-Compact-Serie<br />
Vielseitige Massendurchflussmesser/-regler für Gase<br />
Bronkhorst hat seine Flexi-<br />
Flow-Compact-Serie erweitert.<br />
Die aktuelle Version zeichnet<br />
sich durch niedrigere Durchflussbereiche<br />
bis 5 ml n /min<br />
aus. Darüber hinaus umfasst<br />
die Serie nun Instrumente als<br />
Downported-Variante für den<br />
vereinfachten Einbau sowie<br />
Durchflussregler mit integrierten<br />
Absperrventilen, um eine<br />
höhere Dichtheit zu gewährleisten<br />
oder eine Sicherheitsabschaltung<br />
zu ermöglichen.<br />
Eine der wichtigsten Verbesserungen<br />
in der Flexi-Flow-<br />
Compact-Serie ist die Integration<br />
von Ethernet-Kommunikation,<br />
die nahtlose Konnektivität<br />
und Integrationsmöglichkeiten<br />
für moderne, industrielle<br />
Umgebungen bietet.<br />
Die neuen Modelle nutzen wie<br />
bisher einen speziellen Chip-<br />
Sensor in Verbindung mit der<br />
Bypass-Technologie. Die thermischen<br />
Massendurchflussmesser<br />
und -regler bieten eine<br />
hohe Performance und<br />
zeichnen sich durch eine Verringerung<br />
der Baugröße um<br />
35 % im Vergleich aus.<br />
Die fortschrittliche Sensortechnologie<br />
gewährleistet<br />
nicht nur eine stabile Durchflussregelung,<br />
sondern auch<br />
schnelle Reaktionszeiten mit<br />
Settling-Zeiten von weniger<br />
als 150 ms, was eine präzise<br />
Regelung auch bei sehr dynamischen<br />
Prozessbedingungen<br />
ermöglicht. Integrierte Temperatur-<br />
und Drucksensoren<br />
sowie eine integrierte Gasdatenbank<br />
sorgen für hohe Genauigkeit<br />
bei variablen Prozessparametern.<br />
Dadurch lassen<br />
sich die Flexi-Flow-Com-<br />
Flexi-Flow Compact<br />
Bild: Bronkhorst<br />
pact-Instrumente direkt vor<br />
Ort für eine Vielzahl von Anwendungen<br />
anpassen. Darüber<br />
hinaus bieten die Instrumente<br />
umfassende Überwachungs-<br />
und Steuerungsfunktionen,<br />
ein USB-C-Anschluss<br />
für einfache Einrichtung, optionale<br />
Bluetooth-Kommunikation<br />
für verbesserte Zugänglichkeit<br />
sowie eine Namur-Statusanzeige<br />
über farbige<br />
LEDs und digitale Ausgabeparameter.<br />
br<br />
Bronkhorst<br />
Halle 11.1, Stand F3
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Instrumentation/Process Automation 47<br />
More Sustainable and Data-Driven<br />
Measurement Technology and Industry Solutions<br />
According to the motto<br />
“Sustainable Partner, Sustainable<br />
Success”, Endress+Hauser<br />
will provide a comprehensive<br />
overview of state-of-the-art<br />
measurement technology for<br />
the chemical and life sciences<br />
industry and present practical<br />
industry solutions at <strong>ACHEMA</strong>.<br />
In the chemical & oil and life<br />
sciences sectors in particular,<br />
the process environment harbors<br />
considerable risks: For<br />
example, the measurement<br />
technology used must not only<br />
withstand extreme corrosion or<br />
temperature, it must also guarantee<br />
safety in potentially explosive<br />
areas. Endress+Hauser<br />
will be presenting SIL-certified<br />
measuring devices and intelligent<br />
testing concepts that systematically<br />
reduce safety risks.<br />
This also includes the Heartbeat<br />
Technology diagnostic and<br />
testing concept, and devices<br />
with Ethernet APL connectivity.<br />
Thanks to Ethernet APL, it is<br />
possible for devices to communicate<br />
with each other at<br />
high speed and over long distances<br />
of up to 1,000 m in explosive<br />
areas.<br />
Endress+Hauser is also focusing<br />
on the topic of sustainability.<br />
As a partner to the process<br />
industry, the company helps its<br />
customers to become climateneutral<br />
and offers the necessary<br />
measurement technology,<br />
solutions and services. The<br />
basis for decarbonization is<br />
digitalization: without valid<br />
data, many applications in the<br />
field of decarbonization cannot<br />
be used and monitored sustainably.<br />
At the trade show,<br />
Endress+Hauser will also be<br />
demonstrating how existing<br />
data streams can be optimally<br />
Measurement technology, solutions and services for a sustainable industry<br />
Source: Endress+Hauser<br />
utilized using digital twins. In<br />
addition, a variety of inline calibration<br />
services offer customers<br />
support in always keeping<br />
their systems in top condition,<br />
thus reducing the need for<br />
maintenance, and extending<br />
Vielseitiges Sensorspektrum<br />
Sensoren für Bioreaktoren und harte Fälle<br />
Hamilton Bonaduz wird auf der<br />
<strong>ACHEMA</strong> in Frankfurt ein breites<br />
Sensorportfolio für die Prozessindustrie<br />
präsentieren.<br />
„Wir freuen uns über direktes<br />
Kundenfeedback zu unseren<br />
Innovationen und Technologien<br />
im Bereich der Prozessanalytik“,<br />
erklärt Daniel Egger,<br />
Global Marketing Director Process<br />
Analytics bei Hamilton Bonaduz.<br />
Unter anderem können<br />
sich die Fachbesucher vor Ort<br />
den Incyte-Arc-Sensor zur Echtzeitkontrolle<br />
der lebenden Zelldichte<br />
anschauen. Das Sammeln<br />
der Echtzeitdaten ermöglicht<br />
ein schnelles Einschreiten<br />
und verbessert die Kontrollmöglichkeiten<br />
sowie die wünschenswerten<br />
Qualitätsmerkmale.<br />
Zusätzlich zeigt Hamilton<br />
mit Dencytee Arc, einen Sensor<br />
zur Messung der Gesamtzelldichte.<br />
Letztere basiert auf einer<br />
Kombination von Transmissions-<br />
und Reflexionsmessung<br />
calibration intervals in the future.<br />
Digital interfaces enable<br />
seamless integration of the<br />
calibration data into the production<br />
or process control system,<br />
which enables real-time<br />
monitoring and adjustment of<br />
und ermöglicht besonders präzise<br />
Messungen – sowohl in<br />
niedrigen als auch in hohen<br />
Zellkonzentration. Auf diese<br />
Weise wird eine nahezu lückenlose<br />
Prozessüberwachung in<br />
Echtzeit gewährleistet. Als echter<br />
Bestseller hat sich seit seiner<br />
Markteinführung auch der<br />
„CO 2 NTROL-Sensor“ erwiesen.<br />
Anders als bei herkömmlichen<br />
CO 2 -Sensoren basiert die Messung<br />
auf einem optischen Prinzip.<br />
Als markante Vorteile sind<br />
seine Genauigkeit und Stabilität<br />
auch über mehrere Produktionszyklen<br />
hinweg zu nennen,<br />
was einen nahezu wartungsfreien<br />
Betrieb ermöglicht. Weitere<br />
Sensoren zur Messung des<br />
pH-Wertes sowie des Gelöstsauerstoffgehalts<br />
(DO) gehören<br />
ebenfalls zum Hamilton-Portfolio<br />
und werden den Fachbesuchern<br />
am Messestand vorgestellt.<br />
„Darüber hinaus werden<br />
wir auch unsere Single-use-<br />
the measuring devices. This increases<br />
efficiency, reduces production<br />
downtime, and improves<br />
the accuracy of<br />
measurements.<br />
dh<br />
Endress+Hauser<br />
Hall 11.1, Stand C27<br />
Prozesssensoren präsentieren,<br />
die eine einfache Integration in<br />
Single-use Bags und Benchtop-<br />
Bioreaktoren ermöglichen und<br />
somit jedem Single-use-Bioprozess<br />
das volle PAT-Spektrum<br />
zur Verfügung stellen“, erklärt<br />
Egger.<br />
br<br />
Hamilton Bonaduz<br />
Halle 11.1, Stand F43<br />
Vielseitige Sensoren von Hamilton<br />
Bild: Hamilton<br />
One Step<br />
Ahead.<br />
Hazardous Rated<br />
Mobile Devices by<br />
Pepperl+Fuchs<br />
Frankfurt/Main 10-14 June 2024<br />
Visit us on Hall 11.1, Booth A43<br />
Be first in your market—with trendsetting mobile<br />
products and solutions.
48<br />
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Instrumentation/Process Automation<br />
Integration and Networking<br />
SPE, IO-Link and Sensor-to-Cloud<br />
Single Pair Ethernet (SPE) offers considerable advantages<br />
Jumo is on a dynamic-development path towards becoming a leading system and solution provider for<br />
industrial sensor and automation technology. This change is clearly demonstrated by the integration<br />
and networking of modern technologies, such as Single Pair Ethernet (SPE), IO-Link and sensor-tocloud<br />
communication in the Jumo system world.<br />
SPE is a pioneering development<br />
in the world of industrial<br />
communication technologies.<br />
Originally developed in the<br />
automotive industry, SPE offers<br />
considerable advantages for industrial<br />
automation. It uses only<br />
a single wire pair for data transmission,<br />
which enables a leaner,<br />
less-expensive and simpler infrastructure,<br />
while maintaining<br />
high data transmission rates.<br />
SPE supports data rates of up to<br />
1 Gbit/s with a line length of 40<br />
m and enables consistent data<br />
transmission right down to the<br />
field level. Jumo uses the<br />
10BASE-T1L standard with a<br />
lower, but still perfectly adequate,<br />
data transmission rate<br />
of 10 Mbit/s. A line length of up<br />
to 1,000 m can be achieved.<br />
The advantages of SPE include<br />
space and weight savings, easier<br />
installation, cost savings,<br />
longer range, faster data transmission,<br />
and integrated power<br />
supply via PoDL. These features<br />
make SPE ideal for networking<br />
in the context of the<br />
industrial internet of things<br />
(IIoT) and Industry 4.0, as it<br />
meets the requirements for<br />
ever greater networking of devices<br />
and data-driven decisionmaking.<br />
Source: Jumo<br />
Importance of IO Link<br />
IO-Link is a communication<br />
technology that has been part<br />
of Jumo‘s product portfolio for<br />
many years. It ensures seamless<br />
communication between sensors,<br />
actuators and the control<br />
system. As the first standardized<br />
IO technology for communication<br />
with sensors and<br />
actuators, IO-Link enables bidirectional,<br />
digital point-to-point<br />
industrial network logging.<br />
The key features of IO-Link include<br />
bidirectional communication,<br />
device parameterization,<br />
comprehensive diagnostic<br />
capabilities and flexibility<br />
in supporting a wide range<br />
of intelligent Jumo devices. IO-<br />
Link also plays a central role in<br />
the implementation of smart<br />
manufacturing and the fourth<br />
industrial revolution by providing<br />
an intelligent solution for<br />
optimizing production processes<br />
and improving production<br />
efficiency as well as occupational<br />
safety.<br />
Machine-to-machine (M2M)<br />
communication is also a key element<br />
of Industry 4.0. It refers<br />
to the automated exchange of<br />
data between machines, systems,<br />
and devices, often via a<br />
network, without human intervention.<br />
This communication<br />
enables machines to exchange<br />
information, coordinate tasks,<br />
and make decisions based on<br />
real-time data.<br />
M2M-communication refers to<br />
the direct exchange of data between<br />
devices, machines, sensors,<br />
and control systems such<br />
as the Jumo variTRON 500. This<br />
communication usually takes<br />
place via wireless or wired networks<br />
and is a central component<br />
of automation and monitoring<br />
systems in various industries.<br />
The concept is closely linked to<br />
IoT, where the focus is on interaction<br />
between machines. SPE<br />
and IO-Link play a decisive role<br />
in M2M communication. SPE<br />
enables the fast and efficient<br />
transmission of large amounts<br />
of data via a single wire pair,<br />
which can be a great benefit in<br />
complex automation environments.<br />
By integrating SPE, machines<br />
and sensors can communicate<br />
over greater distances<br />
and transmit data more<br />
efficiently. IO-Link technology<br />
scores points by providing a robust<br />
and flexible platform for<br />
the exchange of sensor data<br />
and control signals.<br />
The bidirectional communication<br />
capability of IO-Link enables<br />
detailed diagnostics and<br />
real-time feedback from sensors<br />
and actuators, which is essential<br />
for precise control and<br />
monitoring in M2M networks.<br />
Jumo has recognized these advantages<br />
and successfully integrated<br />
both technologies into<br />
its product portfolio.<br />
Importance of M2M<br />
M2M communication is used in<br />
many areas in which Industry<br />
4.0 is applied, one of which is<br />
production automation. This is<br />
where M2M enables precise<br />
control and monitoring of production<br />
processes. Machines<br />
can exchange status data and<br />
adapt processes based on realtime<br />
information. Another<br />
point is predictive maintenance,<br />
which enables constant<br />
monitoring of device statuses<br />
and triggers preventive maintenance<br />
measures before faults<br />
occur. Energy management<br />
within M2M technology can be<br />
used to monitor and control<br />
energy consumption to increase<br />
efficiency and reduce<br />
costs. In this context, logistics<br />
and supply chain management<br />
enable improved tracking and<br />
management of warehouse<br />
stocks, as well as means of<br />
transportation.<br />
Not only M2M communication,<br />
but also sensor-to-cloud technologies<br />
play a decisive role in<br />
the digital transformation of industrial<br />
automation. They enable<br />
sensor data to be transferred<br />
directly to the cloud,<br />
where it can be used for analysis,<br />
decision-making and process<br />
improvements. This development<br />
is a central component<br />
of Industry 4.0 and IIoT.<br />
At Jumo, sensor-to-cloud refers<br />
to the connection of smart sensors<br />
in industrial environments<br />
directly to the Jumo Cloud. This<br />
connection allows data from<br />
production processes to be acquired<br />
efficiently and converted<br />
into usable information.<br />
Smart sensors play a key role<br />
here, as they can send data directly<br />
to the cloud without the<br />
need for additional components.<br />
This direct data flow enables<br />
production data to be<br />
used quickly and efficiently,<br />
which increases productivity<br />
and reduces costs.<br />
Smart Sensors<br />
The integration of SPE within<br />
these smart sensors significantly<br />
expands sensor-to-cloud<br />
solutions and their possibilities.<br />
SPE in combination with<br />
the JUMO Cloud gateway that<br />
is integrated in the sensor implements<br />
a robust and efficient<br />
connection between information<br />
technology (IT) and<br />
the operation technology (OT)<br />
world. If the connection to the<br />
cloud server is lost, data is buffered<br />
in the smart sensor and<br />
an alarm is triggered.<br />
In summary, it can be said that<br />
Jumo is taking a significant<br />
step towards becoming a comprehensive<br />
system and solution<br />
provider by introducing<br />
innovative technologies, such<br />
as SPE, IO-Link and sensor-tocloud<br />
communication.<br />
Michael Wiener<br />
Product manager for Automation<br />
Systems<br />
Nico Müller<br />
Product manager for Software<br />
Jumo<br />
Hall 11.1, Stand E43
Lab/Pharma/<br />
Packaging<br />
Page 49–54<br />
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
49<br />
June 10th – 12 o’clock<br />
Marchesini Group unveils new Line for<br />
Injectable Sterile Medicines<br />
<strong>ACHEMA</strong> 2024 will be a special<br />
occasion for Marchesini Group,<br />
as it celebrates its 50th anniversary<br />
this year. In addition to<br />
showcasing a wide selection of<br />
machines and production lines<br />
for the pharmaceutical industry,<br />
the Group will invite<br />
visitors to join the celebrations<br />
and reflect on the future together,<br />
sharing new ideas and<br />
projects.<br />
Extremely fast Line<br />
The stand will host several solutions<br />
produced by various<br />
Group divisions, including an<br />
absolute novelty designed to<br />
enhance the performance of<br />
companies specialised in the<br />
production of injectable sterile<br />
medicines. It is a line under isolator<br />
for sterile filling, capping,<br />
and coding of vials of various<br />
sizes, designed to be extremely<br />
fast: the line can produce up to<br />
500 pieces per minute with<br />
100 % IPC. The line will be unveiled<br />
to the public on the first<br />
day of the event, June 10th, at<br />
12 o’clock.<br />
GMP Compliant<br />
In addition to this innovation<br />
developed by the Aseptic division,<br />
the Group will also exhibit<br />
several machines produced by<br />
the Pharma Process and<br />
Pharma Laboratory divisions,<br />
perfectly compliant with the<br />
rigorous GMP standards. The<br />
stand will also feature two<br />
monoblocks, one for packaging<br />
solid products and one for powdered<br />
products: the first consists<br />
of a blister machine,<br />
equipped with the SEA Vision<br />
Line Clearance system, and a<br />
cartoner with an integrated<br />
Track & Trace module; the second<br />
is a compact solution for<br />
powder filling with 100 %<br />
weight control, developed by<br />
M.A.R, the latest brand to join<br />
Marchesini Group unveils a new line for injectable sterile medicines live at <strong>ACHEMA</strong><br />
the Group.<br />
New additions from the Pharma<br />
Packaging division showcased<br />
at the stand include a<br />
line for packaging and labeling<br />
injection pens, featuring a robotic<br />
island that precisely and<br />
flexibly positions the pens inside<br />
a paper tray. This tray, internally<br />
designed by the R&D<br />
department, features a functional<br />
design that enables significant<br />
savings in paper and<br />
glue (-50 % compared to traditional<br />
models on the market).<br />
Finally, there will be a corner<br />
dedicated to the Digital area<br />
featuring the latest innovations<br />
in digital transformation and<br />
artificial intelligence, including<br />
the “Morpheus” predictive<br />
maintenance solution, augmented<br />
reality format changeover,<br />
and the latest technologies<br />
related to robotic applications.<br />
dh<br />
Source: Marchesini Group<br />
TOC/ TN b -Analysatoren<br />
Durchsatzstarke Geräte<br />
erleichtern Laborabläufe<br />
TOC/TN b -Analysatoren für erleichterte Laborabläufe<br />
Bild: Analytik Jena<br />
Analytik Jena bringt die TOC/<br />
TN b -Analysatoren der Multi-<br />
N/C-x300-Serie auf den Markt.<br />
Mit ihrem robusten, nutzerfreundlichen<br />
Design, flexiblen<br />
Automatisierungsoptionen und<br />
einer intuitiven Software liefert<br />
die Multi-N/C-x300-Serie einfach<br />
zu bedienende, durchsatzstarke<br />
und kostenoptimierte<br />
Geräte für die Umweltanalytik<br />
und den pharmazeutischen Bereich.<br />
Die oberste Maxime bei<br />
der Entwicklung dieser Produktserie<br />
bestand darin, den<br />
Anwendern mehr Zeit für ihre<br />
Kernaufgaben zu schenken und<br />
den Aufwand für nicht-wertschöpfende<br />
Tätigkeiten zu reduzieren.<br />
Die intuitive und einfach<br />
zu bedienende Software,<br />
flexible Automatisierungsoptionen<br />
und ein benutzerfreundliches<br />
Design reduzieren die<br />
Aufwände für Probenvorbereitung,<br />
Kalibrierung und Wartung<br />
deutlich. Die Multi-<br />
N/C-x300-Serie steht für einen<br />
hohen Probendurchsatz, Langlebigkeit<br />
und geringe Gesamtbetriebskosten.<br />
Highlight ist<br />
die Bediensoftware mit Live-Ergebnisanzeige.<br />
Sie stellt alle<br />
wichtigen Informationen auf<br />
einen Blick dar, ermöglicht intuitive<br />
Workflows und bietet<br />
pharmakonforme Datenintegrität.<br />
Ein automatisches Diagnose-Tool<br />
überwacht kontinuierlich<br />
wichtige Faktoren wie<br />
Dichtigkeit oder Ofentemperatur.<br />
Da die Proben ausschließlich<br />
unter optimalen Bedingungen<br />
gemessen werden, ist ein<br />
sicherer, unbeaufsichtigter Betrieb<br />
möglich. Die TOC/TN b -<br />
Analysatoren eignen sich besonders<br />
für den Umwelt- und<br />
Pharmabereich. Ob flüssige<br />
oder feste Proben, partikel -<br />
reiche Abwässer, Reinstwasser,<br />
Trinkwasser, salzhaltige, saure<br />
oder alkalische Proben: Die<br />
Multi-N/C-x300-Analysatoren<br />
liefern zuverlässige Ergebnisse.<br />
bec<br />
Analytik Jena<br />
Halle 12.0, Stand E98<br />
October 9-11, 2024<br />
Orlando, FL<br />
Keep Up With the Latest<br />
Hydrogen Developments<br />
and Discover What’s Next<br />
at Experience POWER<br />
REGISTER NOW
50<br />
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Lab/Pharma/Packaging<br />
Pharmaceutical Packaging<br />
GMP-Compliant Drums<br />
Source: Müller Drumtec<br />
Müller Drumtec’s cylindrical<br />
lidded drums are<br />
manufactured in<br />
GMP- compliant pharmaceutical<br />
quality<br />
MBP BIOPROCESSING<br />
PLATFORM<br />
Highly flexible automated solution for<br />
biopharmaceutical production<br />
Müller Drumtec, a leading<br />
manufacturer of specialty containers<br />
and packaging solutions<br />
for the pharmaceutical<br />
industry, will be demonstrating<br />
the quality and reliability of its<br />
proven packaging solutions for<br />
the pharmaceutical industry at<br />
<strong>ACHEMA</strong>. The company’s cylindrical<br />
lidded drums, which are<br />
manufactured in GMP-compliant<br />
pharmaceutical quality,<br />
are characterized by a blunt,<br />
gap-free weld and enable easy<br />
and residue-free cleaning. The<br />
high stability of the lidded<br />
drums, even under maximum<br />
load, as well as their suitability<br />
for various environmental and<br />
process conditions, exemplify<br />
Müller Drumtec‘s commitment<br />
to providing efficient and safe<br />
solutions for the pharmaceutical<br />
industry. Particularly noteworthy<br />
is the innovative option<br />
of completely emptying liquids<br />
using the FD and FDXXL drum<br />
emptying systems.<br />
In addition to the lidded drums,<br />
Müller Drumtec offers a wide<br />
range of other products including<br />
hoppers, silos, bung drums,<br />
stainless-steel bottles, butterfly<br />
valves, drum emptying systems,<br />
small handling equipment,<br />
as well as special accessories<br />
and special containers.<br />
All of these products are<br />
specially tailored to the needs<br />
of the pharmaceutical industry<br />
and are characterized by their<br />
high level of safety and quality.<br />
Müller Drumtec products can<br />
be flexibly configured with different<br />
seals, lids, handles, label<br />
holders, pivots and labeling options<br />
to meet the diverse<br />
requirements of the pharmaceutical<br />
industry. Finishes such<br />
as electrochemical polishing<br />
and HALAR or PTFE coatings<br />
improve performance and extend<br />
the range of applications<br />
of the products under the stringent<br />
conditions of pharmaceutical<br />
production.<br />
Another important feature of<br />
the manufacturer‘s product<br />
philosophy is sustainability.<br />
The use of robust, durable materials<br />
and well thought-out design<br />
minimizes the ecological<br />
footprint of the products and<br />
maximizes their reusability. dl<br />
Müller Drumtec<br />
Hall 3.1, Stand A6<br />
Nachhaltige Lösung<br />
Membranbasierte Herstellung von<br />
kaltem WFI<br />
Bild: Envirofalk<br />
Herstellung von<br />
WFI durch membranbasierte<br />
Wasseraufbereitung<br />
COME AND SEE MORE AT<br />
BOOTH # C71 HALL 3.1<br />
Envirofalk bietet mit den kalten<br />
WFI-Anlagen auf Memranbasis,<br />
pharmazeutischen Unternehmen<br />
eine überzeugende Möglichkeit<br />
in puncto Nachhaltigkeit<br />
an. Gerade in Zeiten hoher<br />
Energiekosten, wird vielen Unternehmen<br />
deutlich, wie umfangreich<br />
die Kosteneinsparungen<br />
mit kaltem WFI sind, da<br />
das Wasser nicht verdampft<br />
werden muss und keine nachträgliche<br />
Kondensation erforderlich<br />
ist.<br />
Die Wasseraufbereitungsanlagen<br />
für die kalte WFI-Erzeugung<br />
setzen sich aus der Verfahrenskombination<br />
Umkehrosmose,<br />
Elektrodeionisation<br />
und Ultrafiltration zusammen.<br />
Die Umkehrosmose dient als<br />
Barriere für Ionen, organische<br />
Verunreinigungen und Mikroorganismen.<br />
Über die nachgeschaltete<br />
Elektrodeionisation<br />
werden die verbliebenen Ionen<br />
entfernt. Im Anschluss dient<br />
das patentierte Ultrafiltrationsverfahren<br />
als absolute Sicherheitsstufe<br />
für Endotoxine und<br />
Mikroorganismen. Dabei werden<br />
spezielle Keramikmodule<br />
kontinuierlich mit Ozon beaufschlagt.<br />
So wird neben der thermischen<br />
auch eine chemische Sanitisierung<br />
ermöglicht. Zudem kann<br />
die Ozonisierung bis in die Vorbehandlung<br />
geleitet werden<br />
und somit bereits am Speisewassereingang<br />
aktiv möglichen<br />
Kontamination entgegenwirken.<br />
Um im Vorfeld bereits<br />
schädliche Einflüsse komplett<br />
auszuschließen, setzt Envirofalk<br />
auf ein ganzheitliches Hygienic-Design<br />
und eine umfassende<br />
Biofilmkontrollstrategie,<br />
die über den Anforderungen<br />
der einschlägigen Regelwerke<br />
liegen.<br />
dh<br />
Envirofalk<br />
Halle 4.1, Stand D49
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Lab/Pharma/Packaging 51<br />
Pharmaceutical Robotics<br />
Automating the Gap between Fill-Finish and Freeze Dryer<br />
Automating transportation from the end of the fill-finish line to the freeze dryer is currently a major focus of automation upgrades<br />
Robots in the pharmaceutical<br />
industry must meet strict criteria<br />
beyond the requirements of<br />
most other industries. The<br />
focus is on cleanability and<br />
compatibility with decontamination<br />
media and processes as<br />
defined by good manufacturing<br />
practice (GMP) grades.<br />
A look at the set-up of pharmaceutical<br />
production lines, particularly<br />
fill-finish machines<br />
and freeze dryers, can reveal<br />
key trends in automation. In<br />
new plants, these stations are<br />
usually arranged close to one<br />
another. This is not always the<br />
case at existing plants that<br />
require automation upgrades;<br />
therefore, automating transportation<br />
from the end of the<br />
fill-finish line to the freeze<br />
dryer is currently a major focus<br />
of automation upgrades.<br />
Traditionally, product containers<br />
are moved between filling<br />
and freeze drying stations<br />
either by conveyors or humans.<br />
But a more efficient and<br />
safer alternative is on the horizon:<br />
automated guided vehicles<br />
(AGVs) adapted to the<br />
aseptic requirements of Grade<br />
Source: Stäubli Tec-Systems<br />
A/B environments. Serving as a<br />
link between these cells, a mobile<br />
solution could be the key<br />
to meeting aseptic process<br />
requirements while increasing<br />
production.<br />
According to Rudolf M. Weiss,<br />
Global Head of Life Sciences &<br />
Food at Stäubli Robotics, “We<br />
continuously develop robotic<br />
solutions for all applications<br />
and cleanroom levels in the life<br />
science sector, but the spotlight<br />
will be on hygienic design<br />
mobile robots for highly demanding<br />
mobile applications in<br />
Grade A/B environments,<br />
where rigorous cleaning<br />
requirements apply.”<br />
Stäubli’s pharma robots are already<br />
a major asset on fill-finish<br />
lines. <strong>ACHEMA</strong> attendees<br />
can witness this for themselves<br />
at Stäubli’s freeze dryer loading/unloading<br />
demo cell, developed<br />
in partnership with<br />
Spanish company Telstar, a<br />
specialist in pharmaceutical<br />
process equipment. The demo<br />
features a stationary Grade<br />
A-compliant TX2–90 Stericlean+<br />
robot loading trays into<br />
a “pizza door” freeze dryer and<br />
handling auxiliary tasks such as<br />
picking up clips and linking the<br />
trays to each other. dl<br />
Stäubli Tec-Systems<br />
Hall 3.1, Stand J72<br />
Your home for turnkey<br />
Filling line, isolator and freeze-dryer<br />
from one partner<br />
Tailor-made turnkey solutions with<br />
filling line, isolator, and freeze dryer<br />
are the result of close collaboration<br />
between your team and ours.<br />
Together, we will achieve your goals.<br />
Matthias Poslovski,<br />
Vice President Sales<br />
Talk to our experts:<br />
Hall 3.0, Booth A73<br />
OPTIMA pharma GmbH | Otto-Hahn-Str. 1 | 74523 Schwaebisch Hall | Germany | pharma@optima-packaging.com | www.optima-packaging.com/pharma
52<br />
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Lab/Pharma/Packaging<br />
Life Cycle Assessment from Syntegon Provides Valuable Insights for Siegfried<br />
Tracking Down Emissions<br />
Source: Syntegon<br />
Siegfried fills a variety of liquid pharmaceuticals on Syntegon equipment<br />
Syntegon has recently developed its own calculation model based on so-called<br />
Life Cycle Assessments (LCA). The method allows the company to evaluate<br />
energy consumption and emissions during the entire life cycle of its<br />
machines.<br />
Companies in the pharmaceutical<br />
industry are increasingly<br />
aiming for resource efficiency<br />
and ecological processes.<br />
Boehringer Ingelheim, for<br />
example, plans to achieve CO 2<br />
neutrality by 2030 (Scope 1 and<br />
2). Bayer AG is aiming for zero<br />
net greenhouse gas emissions<br />
by 2050. There are numerous<br />
ways to achieve those goals:<br />
electricity and compressed air<br />
from ecological sources, alternative<br />
packaging materials, or<br />
modified production processes<br />
can pave the way to more<br />
sustainable production in the<br />
long term.<br />
Data is the Key<br />
However, if technological and<br />
process-related adjustments<br />
are to succeed, they need another<br />
important resource that<br />
is far less obvious than the systems<br />
and products themselves<br />
– data. Quantified consumption<br />
and emissions allow<br />
manufacturers to draw conclusions<br />
and make adjustments<br />
at machine or process level. Besides<br />
sufficient time, comprehensive<br />
data collection<br />
requires a calculation methodology<br />
that is appropriate for<br />
existing systems such as a filling<br />
line for liquid pharmaceuticals.<br />
The approach needs to accurately<br />
record electricity and<br />
media consumption like water<br />
and compressed air, and to allocate<br />
the values to different<br />
operating modes and machines.<br />
This way, it can provide<br />
a holistic overview of consumption<br />
at different times.<br />
Siegfried, a pharmaceutical<br />
contract manufacturer based in<br />
Switzerland and with production<br />
sites in Germany, has<br />
tackled this task together with<br />
a well-versed expert who also<br />
supplies the filling systems.<br />
Syntegon has recently developed<br />
its own calculation model<br />
based on so-called Life Cycle<br />
CO 2 -Footprint for a campaign with four batches<br />
Assessments (LCA). The method<br />
allows the company to evaluate<br />
energy consumption and<br />
emissions during the entire life<br />
cycle of its machines. Following<br />
extensive in-house calculations<br />
based on empirical values, the<br />
experts in processing and packaging<br />
technology have carried<br />
out an LCA using data from the<br />
contract manufacturer.<br />
Practical Implementation<br />
“On the one hand, Siegfried<br />
wanted to determine emission<br />
savings associated with green<br />
energy,” Steffen Carbon, responsible<br />
for sustainable product<br />
design at Syntegon, recalls.<br />
“On the other hand, the company<br />
was eager to understand<br />
Source: Syntegon<br />
the effects of modified production<br />
processes on the overall<br />
emissions at their German site.<br />
After all, the filling line accounts<br />
for around a tenth of<br />
the site‘s energy consumption.<br />
This gave us the opportunity to<br />
carry out LCA calculations with<br />
specific production data for the<br />
first time.”<br />
Siegfried operates several Syntegon<br />
filling lines for various<br />
liquid pharmaceuticals, including<br />
filling, capping, and crimping<br />
machines for glass containers<br />
as well as sterilizing and<br />
cleaning equipment. Process<br />
systems to produce water for<br />
injection (WFI) are also part of<br />
Siegfried’s set-up. The company<br />
switched from conventional<br />
electricity from a local supplier<br />
to certified electricity from renewable<br />
energy sources such<br />
as wind and water to ensure<br />
the ecological operation of all<br />
components. Moreover, a<br />
nearby waste incineration plant<br />
provides steam for WFI production.<br />
An efficient compressed<br />
air system further supplies machine<br />
parts and cleaning systems<br />
with compressed air.<br />
Insightful Findings<br />
“The company didn‘t know<br />
exactly how these adjustments<br />
would affect its emissions. Our<br />
analysis provided transparency,<br />
especially as all the machines<br />
on site are from the vast Syntegon<br />
portfolio. If needed, we<br />
were able to draw on existing<br />
data from our respective production<br />
sites to complete the<br />
analysis,” says Steffen Carbon.<br />
Syntegon’s experts and Siegfried‘s<br />
production specialists<br />
compiled the data over the<br />
course of a week. “We defined<br />
CO 2 -savings with campaign filling<br />
beforehand what information<br />
we needed, such as data on<br />
electricity and steam consumption,<br />
compressed air, and WFI.<br />
We correlated this with material<br />
values from a specialized database<br />
to determine the actual<br />
emissions of each category.”<br />
Up to 80 Percent<br />
The results of the comprehensive<br />
calculations: by using<br />
green electricity, self-generated<br />
steam, and compressed<br />
air, Siegfried reduces its CO 2<br />
emissions by up to 80 %. WFI<br />
generation contributes around<br />
50 %, while the use of electricity<br />
for all machines accounts<br />
for a third. The rest relates to<br />
compressed air generation.<br />
“This is a remarkable result<br />
that proves two things: major<br />
savings can be achieved with<br />
appropriate resource adjustments.<br />
However, we can also<br />
see that a large share of the<br />
emissions is still generated during<br />
the utilization phase when<br />
using green energy, which in<br />
this case still causes two thirds<br />
of the emissions over the life<br />
cycle. This phase is therefore<br />
the most important area for<br />
further reductions.”<br />
Campaign Filling<br />
A second calculation, which focused<br />
on the effects of modified<br />
production processes on<br />
CO₂ emissions, demonstrated<br />
the potential of such a change.<br />
Instead of running several individual<br />
batches, the CDMO<br />
relies on so-called campaign<br />
filling, i. e. several batches in<br />
combination. This reduces<br />
format changes, such as adjustments<br />
to mechanical components,<br />
and cleaning to a mini-<br />
Source: Syntegon
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Lab/Pharma/Packaging 53<br />
Source: Syntegon<br />
Steffen Carbon, responsible for sustainable product design at Syntegon<br />
mum. The time-saving process<br />
has a noticeable effect on<br />
emissions. “Here, too, we collected<br />
data on the different<br />
production cycles and took a<br />
close look at the operating<br />
modes. How much energy does<br />
the filling line need during operation?<br />
How much in standby<br />
mode?” explains Carbon.<br />
The evaluation of the average<br />
times for individual and campaign<br />
batches reveals that<br />
Siegfried saves up to 20 % in<br />
emissions during campaign operation.<br />
“Significantly reduced<br />
format changes and the oneoff<br />
setting for campaign filling<br />
do the trick,” says Steffen Carbon.<br />
While the specific project<br />
largely focused on ongoing operations,<br />
the expert recommends<br />
that companies evaluate<br />
other modes as well: “Detailed<br />
analyses, for example of<br />
the various standby modes, are<br />
necessary to determine how<br />
much energy is really needed<br />
during non-productive times.<br />
Operators have several options<br />
to effectively control resource<br />
consumption and emissions,”<br />
the expert points out.<br />
The Course for the Future<br />
Syntegon’s analyses provide<br />
key insights in both cases. “We<br />
are currently at the beginning<br />
of evaluating our LCA. Further<br />
adjustments to production processes<br />
could be an option,<br />
based on detailed emission<br />
analyses at product and packaging<br />
material level, which we<br />
can also cover,“ he explains.<br />
Determining the influence of<br />
packaging materials such as<br />
glass on emissions is a further<br />
possibility. The LCA is not an<br />
end in itself but offers important<br />
guidance that companies<br />
can take into account when<br />
carefully planning and fulfilling<br />
regulatory requirements – and<br />
that point the way to a world<br />
with less negative environmental<br />
impact.<br />
Markus Burkert<br />
Product Manager<br />
Pharma Liquid and<br />
Sustainability<br />
Syntegon<br />
Hall 3.1, Stand C71<br />
Etikettierzelle für Pharma- und Healthcare-Produkte<br />
Wenn der Roboter effizienter etikettiert<br />
Wie Robotik anspruchsvolle Etikettierprozesse<br />
zuverlässiger,<br />
kostengünstiger und schneller<br />
macht, zeigt Herma am Messe -<br />
stand. Herma präsentiert dort<br />
die 211 HC RC, eine robotikge -<br />
stützte Etikettierzelle für die<br />
Rundum-Etikettierung. Die Etikettierzelle<br />
ist speziell ausgelegt<br />
für Pharmaprodukte wie<br />
kleine Vials, Pens, Spritzen und<br />
Karpulen. Bei kleinen Losgrößen<br />
wurden solche Produkte<br />
bislang oft in halbautomatischen<br />
Etikettierma schinen gekennzeichnet.<br />
Das erforderte<br />
eine arbeitskraftintensive, manuelle<br />
Zuführung und Entnahme<br />
einzelner Produkte. Außerdem<br />
ging es oftmals einher mit<br />
einer gewissen Fehleranfälligkeit.<br />
Mit der 211 HC RC können<br />
Bedienende ihren Arbeitsablauf<br />
zuverlässig optimieren.<br />
Mithilfe eines intuitiven Schubladensystems<br />
ge langen nicht<br />
etikettierte Produkte direkt in<br />
die Trays der geschlossenen<br />
Etikettierzelle, ohne dass die<br />
Sicherheitsabdeckung geöffnet<br />
werden muss. Dieser innovative<br />
Ansatz steigert nicht nur die<br />
Effizienz, sondern erhöht auch<br />
die Sicherheit und sorgt für einen<br />
rei bungslosen Arbeitsablauf<br />
mit minimalen Unterbre -<br />
chungen. Der Roboter entnimmt<br />
die Produkte dem Tray<br />
und legt sie präzise in die Etikettierstation,<br />
die mit einem<br />
Herma 500 ausgestattet ist.<br />
Nach dem Etikettiervorgang<br />
platziert der Roboter die etikettierten<br />
Produkte unter ein Bildverarbeitungssystem<br />
oder einen<br />
Sensor, um die Anwesenheit<br />
der Etiketten sowie variabler<br />
Daten zu prüfen. Für gut<br />
befundene, also bestätigte Produkte<br />
legt er danach in ein dafür<br />
vorgesehenes Tray oder in<br />
bereitgestellte Umkartons;<br />
nicht bestätigte Produkte kommen<br />
in ein separates Tray.<br />
Pro Minute etikettiert die<br />
211 HC RC etwa 20 Produkte und<br />
ist damit ca. 25 % schneller als<br />
eine vergleichbare halbautomatische<br />
Etikettiermaschine ohne<br />
Robotikeinsatz, und zwar ohne<br />
Konzentrationsverlust über längeren<br />
Zeitraum, selbst bei einer<br />
kontinuierlichen Produktion. Ein<br />
weiterer Vorteil neben dem<br />
Leistungszuwachs: „Indem wir<br />
den gesamten Etikettiervorgang<br />
automatisieren, reduzieren wir<br />
erheblich das Risiko menschlicher<br />
Fehler, die mit manuellen<br />
Etikettieraufgaben verbunden<br />
sind“, sagt Gary Hopkins, der<br />
verantwortliche Robotikspezialist<br />
bei Herma. „Dies verringert<br />
die Gefahr von Produktrückrufen.“<br />
Auch ein wichtiger Compliance-Aspekt:<br />
Die Robotik-Etikettierzelle<br />
kann so programmiert<br />
werden, dass sie bestimmte Etikettiervorschriften<br />
und -normen<br />
automatisch einhält. So<br />
werden alle Produkte stets gemäß<br />
den gesetzlichen Bestimmungen<br />
etikettiert. Eine Vielzahl<br />
von möglichen Konfigurationen<br />
macht diese Etikettierzelle<br />
hochflexibel, um verschiedene<br />
Arten von Etiketten anzubringen<br />
und variable Daten in<br />
Form von Barcodes, Seriennummern<br />
und Verfallsdaten zu drucken.<br />
Dazu lässt sich die<br />
211 HC RC mit gängigen Heißfolien-,<br />
Thermotransfer- und Laserdruckern<br />
ausrüsten. bec<br />
Herma<br />
Halle 4.1, Stand B20<br />
Selbst Pharma- und Healthcare-Produkte, die nicht standsicher sind,<br />
lassen sich mit der Robotik-Etikettierzelle etikettieren<br />
Bild: Herma<br />
Join our<br />
LIVE-Stream<br />
Our speakers on June 10 - 12<br />
Harro Höfliger<br />
Telstar<br />
SKAN<br />
Novo Nordisk<br />
Cellular Origins<br />
www.staubli.com<br />
meets<br />
Stäubli Tec-Systems GmbH<br />
Tel. +49 (0) 921 883 0, sales.robot.de@staubli.com<br />
Scan for<br />
more Info
54<br />
<strong>ACHEMA</strong> <strong>DAILY</strong> <strong>#1</strong> | MONDAY, JUNE 10, 2024<br />
Lab/Pharma/Packaging<br />
Innovations in Mixing<br />
Novel Magnetic drive<br />
Source: Bioreactors.net<br />
This novel magnetic drive avoids<br />
axial oscillation<br />
This new magnetic drive offers<br />
advantages over traditional<br />
drives with its relatively easy<br />
scalability of construction, convenient<br />
installation and maintenance.<br />
It has been applied in<br />
bioreactors up to 20,000 L, and<br />
can also be used for mixing in<br />
other sterile processes.<br />
The principle of the drive is<br />
based on magnetic rotors<br />
mounted in mixers rotating<br />
around a stationary tube. Inside<br />
the tube are magnetic rotors<br />
with driving magnets,<br />
while on the outside of the<br />
tube, in the mixer, are mounted<br />
driven magnets. The rotational<br />
coupling of the mixer around<br />
the stationary tube is ensured<br />
with the help of SiC and ZrO2<br />
bushings. With this design,<br />
axial oscillation, which is typically<br />
a limiting factor in the<br />
scalability of mixer construction,<br />
is avoided.<br />
dl<br />
Bioreactors.net<br />
Hall 12.0, Stand A4<br />
Oral Solid Dosage Production<br />
Continuous Tablet Manufacturing<br />
Fette Compacting is presenting<br />
new approaches at this year’s<br />
<strong>ACHEMA</strong> for collaborating with<br />
users to shape the future of<br />
tablet production: from a more<br />
in-depth process understanding<br />
through the development of<br />
formulations in the laboratory<br />
to continuous manufacturing.<br />
The FE CPS continuous system<br />
is at the heart of this approach.<br />
Instead of separate production<br />
steps, continuous manufacturing<br />
(CM) allows ongoing processing<br />
from the powder feedin<br />
to the finished tablet. It<br />
offers an accelerated adaptation<br />
to the changing requirements<br />
in oral solid dosage<br />
(OSD) production. Nowadays,<br />
the system design can be implemented<br />
in a space-saving<br />
manner, with simple installation<br />
and intuitive operation. Thanks<br />
to integrated, controllable processes,<br />
CM is generally also<br />
more reliable and efficient than<br />
many batch-to-batch processes<br />
For tablet production, Fette<br />
Compacting has rethought the<br />
continuous direct compression<br />
process from scratch. The<br />
powder is fed from the FE CPS<br />
continuous processing system<br />
into the tablet press without<br />
additional granulation. Compared<br />
to granulation-based<br />
production, several steps are<br />
eliminated, which reduces<br />
space requirements and energy<br />
consumption and makes the<br />
process leaner overall.<br />
The system is capable of processing<br />
a wide range of ingredients<br />
in a variable throughput<br />
range of 5 to 200 kilograms per<br />
hour. It can dose and mix up to<br />
six powdered raw materials and<br />
transfer them to the downstream<br />
process. The system<br />
unit, together with the tablet<br />
press and terminal, can be installed<br />
on a single level, facilitating<br />
its integration into existing<br />
production environments.<br />
For the first time, Fette Compacting<br />
has also fully integrated<br />
the associated sensors<br />
for quality control into the<br />
system and its control unit.<br />
dl<br />
Fette Compacting<br />
Hall 3.0, Stand F3<br />
Pharma Innovation<br />
At <strong>ACHEMA</strong>, you will experience the world’s most comprehensive<br />
updates on pharmaceutical technology – from early drug<br />
discovery to the latest packaging line. In addition to the exhibition,<br />
a number of congress sessions on the topic of #pharma<br />
will ensure the best possible communication of topics. The<br />
ZETA Pharma Innovation Stage in Hall 4.1 is the central point<br />
of contact for the pharmaceutical community and will focus on<br />
the following topics, among many others:<br />
• Trends in biopharmaceutical manufacturing<br />
• Equipment and processes for advanced therapy medicinal<br />
products (ATMPs)<br />
• Sustainability in pharmaceutical production and packaging<br />
• Next-level pharma: on the road to 5.0?<br />
The continuous direct compression system consists of FE CPS processing system<br />
(right), FE55 tablet press (left, and operating terminal (center)<br />
Source: Fette Compacting GmbH<br />
EDITORIAL OFFICE:<br />
Editorial Office <strong>ACHEMA</strong> Daily:<br />
Redaktionsbüro DECHEMA-Haus,<br />
Theodor-Heuss-Allee 25<br />
60486 Frankfurt/Germany<br />
Phone +49 711 7594–424,<br />
achema-daily@konradin.de<br />
Editors:<br />
Dr.-Ing. Ralf Beck (bec),<br />
Dipl.-Ing. Daniela Held (dh),<br />
Scott Jenkins (scj),<br />
Lukas Lehmann (le), Editor responsible under<br />
the German Press Act (V.i.S.d.P.),<br />
Dorothy Lozowski (dl), Editorial Director,<br />
dlozowski@accessintel.com<br />
Gerald Ondrey (ond),<br />
Mary Page Bailey (mpb),<br />
Dr. Bernd Rademacher (br)<br />
Contributing Editors:<br />
Sabine Koll (sk),<br />
Ingo Lau (il),<br />
Tobias Meyer (tb)<br />
Kirsten Seegmüller (ks)<br />
Henriette Steuer (hs)<br />
Company- and Productnames:<br />
Spelling of company names like standard nouns according<br />
to the Duden. Uppercase letters and middle initials<br />
are thus omitted.<br />
PUBLISHERS:<br />
Publisher addresses:<br />
Konradin-Verlag Robert Kohlhammer GmbH & Co. KG,<br />
Ernst-Mey-Straße 8,<br />
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Phone +49 711 7594–0<br />
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40 Wall Street, 16th floor,<br />
New York, N.Y. 10005,<br />
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Group Publisher Konradin:<br />
Katja Kohlhammer<br />
Managing Director Konradin:<br />
Peter Dilger<br />
Group Publisher Chemical Engineering:<br />
Matthew Grant<br />
Layout:<br />
Jennifer Martins,<br />
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Print:<br />
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65428 Rüsselsheim<br />
Printed in Germany<br />
Place of Fulfillment and Jurisdiction:<br />
Stuttgart/Germany<br />
Manuscripts:<br />
For unsolicited sent manuscripts is no liability accepted.<br />
They will only be returned if return postage is enclosed.<br />
Copyright:<br />
Konradin-Verlag Robert Kohlhammer GmbH & Co. KG<br />
and Access Intelligence LCC. All rights reserved.<br />
Reproduction, digital use of any kind and duplication<br />
only with written approval of the editorial office.<br />
Photocopying of published articles is permitted for incompany<br />
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Untere Weidestraße 5, 81543 München, is pasted according<br />
to the applicable tariff.<br />
SALES:<br />
Information about the advertisement sale:<br />
Sales Director Konradin:<br />
Andreas Hugel<br />
Phone +49 711 7594–472<br />
cav.anzeigen@konradin.de<br />
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FAIR-DISTRIBUTION:<br />
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Phone +49 711 7594–552<br />
media.industrie@konradin.de
Industrie<br />
Das Kompetenznetzwerk der Industrie<br />
Besuchen Sie uns auf der <strong>ACHEMA</strong> 2024<br />
Halle 8.0 Stand A59<br />
<strong>DAILY</strong><br />
TUESDAY, JUNE 4, 2024<br />
Dr. Björn Mathes is Managing<br />
Director of Dechema Ausstellungs-GmbH<br />
PRE-<br />
SHOW<br />
ADVANCED PROCESS SOLUTIONS<br />
CUSTOMIZED<br />
MIXING SOLUTIONS<br />
FOR FERMENTATION<br />
Offizielle Messetageszeitung – Official Show Daily<br />
Dortmund<br />
Signal Iduna Park<br />
Gelsenkirchen<br />
Veltins Arena<br />
Düsseldorf<br />
Merkur Spielarena<br />
Cologne<br />
Rheinenergie-Stadion<br />
Frankfurt/Main<br />
Deutsche Bank Park<br />
<strong>ACHEMA</strong> <strong>DAILY</strong> | JUNE 10.-14., 2024<br />
EUROPEAN CUP 2024<br />
Match Schedule<br />
Stuttgart<br />
MHPArena<br />
Hamburg<br />
Volkspark-Stadion<br />
Berlin<br />
Olympia-Stadion<br />
Leipzig<br />
Red Bull Arena<br />
Munich<br />
Allianz Arena<br />
Source: Dechema / Pietro Sutera<br />
Integrierte Gesamtlösungen<br />
Turnkey-Anlagen aus Abfüllung,<br />
Isolator und Gefriertrocknung<br />
Optima präsentiert auf der<br />
<strong>ACHEMA</strong> seine integrierten<br />
Gesamtlösungen aus einer<br />
Hand. „Durch unseren Turnkey-Ansatz<br />
mit Abfüllanlage,<br />
Gefriertrockner und Isolator<br />
stellen wir sicher, dass alle<br />
Elemente nahtlos ineinandergreifen<br />
und unsere Kunden<br />
von maximaler Sicherheit profitieren“,<br />
sagt Matthias Poslovski,<br />
Vice President Sales bei<br />
Optima Pharma. „Nur wenn<br />
jede Komponente perfekt aufeinander<br />
abgestimmt ist, läuft<br />
die Produktion rei bungslos<br />
und sicher.“ Das Multiuse-<br />
The Highlights of <strong>ACHEMA</strong> 2024<br />
The Heart Beats in Frankfurt<br />
Halle 3.0/F25<br />
The chemical industry is<br />
undergoing the biggest transformation<br />
in its history. Since<br />
the European Parliament and<br />
the Council adopted the 2021<br />
Climate Change Act, the climate<br />
targets have also become<br />
legal framework and the<br />
EU interim target for reducing<br />
emissions by 2030 has been<br />
raised from 40 % to at least<br />
55 %. The legislative package<br />
includes regulations that are<br />
intended to put Europe on this<br />
path. Politicians have thus set<br />
the target. The task now is to<br />
achieve this in the coming<br />
years.<br />
Portfolio steht vor allem für<br />
Flexibilität. Von Produkt- und<br />
Prozessentwicklungen im Bereich<br />
F&E über klinische Studien<br />
bis hin zur kommerziellen<br />
Produktion deckt das Anlagenportfolio<br />
alle Anwendungen<br />
und Leistungsklassen ab.<br />
Effizient verarbeitet die Multiuse<br />
unterschiedliche Batchgrößen,<br />
Gebindearten und Behältnisse<br />
wie Vials, Spritzen<br />
und Karpulen.<br />
Auch eine neue Gefriertrocknungslösung<br />
können Besucher<br />
auf dem Messestand von<br />
Optima live erleben. Mit dem<br />
Erleben Sie die neue<br />
FE CPS im exklusiven<br />
Livestream<br />
In line with this facts hydrogen,<br />
sustainability and digitalisation<br />
are the megatrends at <strong>ACHEMA</strong><br />
2024. On the one hand, climateneutral<br />
technologies need to be<br />
developed, while on the other<br />
hand, proven processes need to<br />
be designed in such a way that<br />
they fulfil climate protection<br />
criteria. A Herculean task for<br />
which there are many solutions<br />
to be seen at <strong>ACHEMA</strong>.<br />
<strong>ACHEMA</strong> <strong>DAILY</strong> spoke to<br />
Dr Björn Mathes, Managing<br />
Director of Dechema-Ausstellungs-GmbH,<br />
about the highlights<br />
of this year‘s event.<br />
Read the interview on page 4<br />
Lyo-Scale werden Rezeptparameter<br />
für Gefriertrocknungsprozesse<br />
im kleinen Maßstab<br />
entwickelt und für größere<br />
Anlagen passgenau skaliert.<br />
In der Expert Zone erwarten<br />
die Besucher weitere Exponate<br />
zu den Themen Isolatortechnologie<br />
und Digitalisierung.<br />
Zudem stehen Experten<br />
bereit, um in Gesprächen tiefer<br />
in Themen wie Turnkey,<br />
Biodekontamination, Digitalisierung<br />
oder Annex 1 einzutauchen.<br />
br<br />
Optima<br />
Halle 3.0, Stand A73<br />
Continuous Manufacturing<br />
Der Gamechanger für die<br />
kontinuierliche Direktverpressung<br />
EUROPEAN CUP 2024<br />
Match Schedule<br />
Planer<br />
Euro 2024<br />
inside<br />
Contents<br />
A Publication of Brands &<br />
Partners of<br />
Breaking News . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3<br />
Only Here: Daily Program . . . . . . . . . . . . . . . . 13<br />
Mechanical/Thermal Processing . . . . . . . . . . . . . . 21<br />
Pumps/Valves/Fittings . . . . . . . . . . . . . . . . . . . . . . 31<br />
Engineering/Contracting . . . . . . . . . . . . . . . . . . . . 37<br />
Instrumentation/Process Automation . . . . . . . . 41<br />
Lab/Pharma/Packaging . . . . . . . . . . . . . . . . . . . . 49<br />
Imprint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54<br />
In der Expert Zone erwarten die Besucher weitere Exponate zu den Themen<br />
Isolatortechnologie und Digitalisierung.<br />
Bild: Optima<br />
Group A<br />
Deutschland (GER)<br />
Schottland (SCO)<br />
Ungarn (HUN)<br />
Schweiz (SUI)<br />
Group B<br />
Spanien (ESP)<br />
Kroatien (CRO)<br />
Italien (ITA)<br />
Albanien (ALB)<br />
Group C<br />
Slowenien (SVN)<br />
Dänemark (DEN)<br />
Serbien (SRB)<br />
England (ENG)<br />
Group D<br />
Polen (POL)<br />
Niederlande (NED)<br />
Österreich (AUT)<br />
Frankreich (FRA)<br />
Group E<br />
Belgien (BEL)<br />
Slowakei (SVK)<br />
Rumänien (ROU)<br />
Ukraine (UKR)<br />
Group F<br />
Türkei (TUR)<br />
Georgien (GEO)<br />
Portugal (POR)<br />
Tschechien (CZE)<br />
Vereinbaren Sie mit uns einen Termin oder kommen einfach vorbei. Wir freuen uns auf Sie!<br />
Dr. Bernd Rademacher<br />
Redakteur cav, dei, phpro<br />
+49 711 7594-263<br />
bernd.rademacher@konradin.de<br />
Daniela Held<br />
Redakteurin cav, dei, phpro<br />
+49 711 7594-284<br />
daniela.held@konradin.de
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The next generation of<br />
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Hall 8.0 · Booth C74<br />
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