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Manufacturing Machinery Wordl - July 2024

Machinery World was launched in 1982 to serve the machinery & production engineering market. Editorially Machinery World is a news and information source that gives direct contact with the provider of innovative services and equipment. Editorial is available both online and in hard copy. Machinery World carries news, views, projects, invites opinions and is a source of information readily available online and by smartphone.

Machinery World was launched in 1982 to serve the machinery & production engineering market.

Editorially Machinery World is a news and information source that gives direct contact with the provider of innovative services and equipment. Editorial is available both online and in hard copy.

Machinery World carries news, views, projects, invites opinions and is a source of information readily available online and by smartphone.

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JULY <strong>2024</strong><br />

www.machinery.world<br />

Join us on<br />

The No.1 International<br />

Machine Tool Journal<br />

@<strong>Machinery</strong>W<br />

HOLD ON ....<br />

WORKHOLDING<br />

JUST GOT SMARTER<br />

• CHICK is an integrated system of<br />

clamping solutions that saves time and<br />

money on every set-up<br />

• QwikLOK twin- or single-station clamps<br />

and 4- to 6-sided MultiLOK towers use<br />

the same QwikChange interface, resulting<br />

in ultimate flexibility around your factory<br />

• More parts in the machine means longer<br />

cycle times and frees the operator to<br />

carry out other tasks<br />

Machine Tool Accessories<br />

Specialists in<br />

workholding<br />

www.1mta.com<br />

1st Machine Tool Accessories<br />

T: 01725 512517<br />

enquiries@1mta.com<br />

www.1mta.com<br />

Find out more.<br />

Call us today for a demo.


YOUR ARE INVITED TO OUR<br />

NAKAMURA-TOME<br />

TECHNICAL EVENT<br />

FEATURING TRUSTED TOOLING PARTNER HEIMATEC<br />

SIGN UP TODAY!<br />

This event has limited<br />

availability, don’t miss out!<br />

THURSDAY 11TH JULY<br />

10.00AM – 1.00PM<br />

WELLESBOURNE DISTRIBUTION<br />

PARK, UNIT 16, CV35 9JY<br />

On the 11th of <strong>July</strong>, the Engineering Technology Group<br />

(ETG) will host a targeted Nakamura-Tome Technical Day<br />

for manufacturers that want to explore industry-leading<br />

technology for heavy-duty cutting and multi-turret turning<br />

with astounding exibility, precision and productivity. As a<br />

technical event, attendance will be perfect for both business<br />

owners to identify new opportunities as well as shop oor<br />

operatives who can investigate the software upgrades and<br />

productivity enhancements for existing machine tools.<br />

ETG will showcase the Nakamura WT150II gantry turning<br />

centre and demonstrate heavy-duty turning on the Nakamura<br />

WT300 turn/mill centre. The Nakamura SC100X 2 has been<br />

proven to drastically reduce cycle times for manufacturers<br />

targeting cycle time reductions. Alongside these outstanding<br />

machines will be an introduction to heimatec and its industryleading<br />

solutions as well as the latest Powerstar transformers<br />

that are perfect for manufacturers looking to reduce their<br />

environmental impact whilst cutting energy costs.<br />

Making Engineers Champions...<br />

engtechgroup.com sales@engtechgroup.com +44 (0)1926 818 418


CONTENTS JULY <strong>2024</strong><br />

APPOINTMENTS<br />

1O<br />

Front Cover:<br />

1st Machine Tool Accessories<br />

AUCTIONS 34<br />

MANAGING DIRECTOR:<br />

Carole Titmuss<br />

NEWS EDITOR:<br />

Pat Fairfax<br />

FEATURES EDITOR:<br />

Danielle Titmuss MSc<br />

SALES:<br />

Lorraine Compton<br />

PRODUCTION:<br />

Ian Purves,<br />

Jonathan Milburn<br />

SUBSCRIPTIONS:<br />

Leah Lennon<br />

PUBLISHER<br />

Carole Titmuss<br />

This journal includes editorial<br />

photographs provided and paid for<br />

by suppliers.<br />

<strong>Manufacturing</strong> <strong>Machinery</strong> World is<br />

available on subscription annual rate<br />

UK £44, Europe £66, Overseas £90<br />

Single Copies £4 UK, £8 Overseas.<br />

Published by:-<br />

SHEEN PUBLISHING LTD<br />

50 QUEENS ROAD<br />

BUCKHURST HILL, ESSEX IG9 5DD<br />

TELEPHONE: 020 8504 1661<br />

International: +44 20 8504 1661<br />

www.machinery.world<br />

Email: info@machinery.world<br />

Twitter: @<strong>Machinery</strong>W<br />

AWARDS 6-8<br />

CASE STUDY 1ST MTA 20-21<br />

CASE STUDY ETG 22-23<br />

CASE STUDY HURCO 24-25<br />

CASE STUDY MILLS CNC 26-27<br />

CASE STUDY LANTEK 28<br />

NEW PRODUCTS 12-19<br />

SERVICES DIRECTORY 29-33<br />

NEXT MONTHS FEATURES<br />

SAWING MACHINES W TOOLING. SHEET METAL FABRICATION<br />

LUBRICANTS & COOLANTS<br />

MANUFACTURING MACHINERY<br />

WORLD is published monthly and is<br />

circulated to senior personnel who<br />

influence the buying and selling of<br />

new and used manufacturing<br />

machinery worldwide.<br />

©Sheen Publishing Ltd. All rights<br />

reserved. No part of this publication<br />

be reproduced or transmitted in any<br />

form or by any means, including<br />

photocopying and recording, without<br />

the written permission of the<br />

publishers. Such written permission<br />

must also be obtained before any<br />

part of this publication is stored in a<br />

retrieval system of any nature.<br />

Yamazaki Mazak hosted more than 80<br />

Worcestershire primary school students from<br />

46 schools as they put their design skills and<br />

ideas to the test in the Primary STEM<br />

Challenge final.<br />

Page: 4.<br />

Henning Albrechtsen, owner of the Danish<br />

family-owned company HACO A/S, had<br />

been looking forward to receiving a<br />

Droop+Rein portal milling machine from<br />

Starrag, and he was not disappointed when<br />

the machine landed in November 2023.<br />

Page: 14.<br />

w w w . m a c h i n e r y . w o r l d<br />

<strong>Manufacturing</strong> <strong>Machinery</strong> World, <strong>July</strong> <strong>2024</strong> 3


AWARDS<br />

MAZAK WELCOMES PRIMARY SCHOOL STUDENTS<br />

FOR <strong>2024</strong> STEM CHALLENGE FINAL<br />

Yamazaki Mazak hosted more than 80<br />

Worcestershire primary school students from<br />

46 schools as they put their design skills and<br />

ideas to the test in the Primary STEM<br />

Challenge final.<br />

Held on Thursday 13 June, <strong>2024</strong>, this<br />

event marked the third consecutive year in<br />

which the final was hosted at Mazak’s<br />

European Technology Centre, showcasing<br />

the depth of young engineering talent in the<br />

county. The STEM Challenge is an initiative<br />

designed to engage primary school students<br />

in hands-on activities and projects that<br />

promote interest and skills in science,<br />

technology, engineering, and mathematics.<br />

Organised by STEMworks UK, this year’s<br />

brief was developed in partnership with<br />

Worcestershire Highways and focused on<br />

improving crossings at busy roads for<br />

pedestrians and cyclists. The students were<br />

challenged to design a system for moving<br />

and installing a footbridge made from<br />

K’Nex, with each team given a simulated<br />

weight which should be able to move over a<br />

set height and distance.<br />

As part of the day, the participants were<br />

also taken on a guided tour of Mazak’s<br />

European Technology Centre, which<br />

included the opportunity to help program<br />

some of the latest machine tools on display<br />

Sarah Lalor, from STEMworks UK, said:<br />

“I am always thrilled to be a part of these<br />

events. It is vital that we provide young<br />

Over 80 students from 46 schools across Worcestershire took part in the <strong>2024</strong> final.<br />

Yamazaki Mazak once again hosted the Primary STEM Challenge final for <strong>2024</strong>.<br />

children with the opportunities to develop<br />

the essential skills that spring out of STEM<br />

subjects. Without these skills, young people<br />

may struggle to adapt to the working world.<br />

“Positive experiences like these finals are<br />

helping to ensure children have exposure to<br />

potential STEM careers to support the<br />

development of their skillsets and inspire<br />

them to work in a STEM field in the future.”<br />

Max Jones, People Development Manager<br />

for Yamazaki Mazak UK, added: “The<br />

Primary STEM Challenge final has quickly<br />

become a mainstay in the Mazak calendar<br />

and it was an absolute pleasure to once again<br />

host students from across the county.<br />

“Mazak has been part of the<br />

Worcestershire community for over 35 years,<br />

with many of our employees having been to<br />

the same schools that participated in the<br />

final. Engaging with local pupils at such an<br />

early age is critical to creating excitement<br />

about the manufacturing industry,<br />

ultimately helping to address the long-term<br />

engineering skills shortage and developing<br />

the next generation of engineers.”<br />

www.mazakeu.co.uk<br />

This year’s brief was set by Worcestershire Highways and focused on road safety.<br />

4 <strong>Manufacturing</strong> <strong>Machinery</strong> World, <strong>July</strong> <strong>2024</strong>


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We are a highly valued supplier of products and services<br />

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sales@advancedgrindingsolutions.co.uk · www.advancedgrindingsolutions.co.uk<br />

<strong>Manufacturing</strong> <strong>Machinery</strong> World, <strong>July</strong> <strong>2024</strong> 5


Sertec Group, the global automotive<br />

components manufacturer, is celebrating<br />

after winning a prestigious national<br />

manufacturing industry award, with its<br />

employee engagement and improvement<br />

strategy proving particularly impressive to<br />

the judging team.<br />

Sertec Group, which employs over 1200<br />

people across six international locations, has<br />

been named the Confederation of British<br />

Metalforming’s (CBM) <strong>2024</strong> Company of the<br />

Year – with the top industry accolade<br />

presented at a glittering awards ceremony<br />

staged at the Grand Hotel, Birmingham.<br />

The Coleshill based company saw off<br />

strong competition from the sector to win the<br />

main award, with the judging panel<br />

impressed by Sertec Group’s ‘Journey to<br />

Excellence’ strategic plan.<br />

The ‘Journey to Excellence’ strategic<br />

approach has seen Sertec Group invest<br />

significantly in its strategy, people and<br />

operational innovation with a focus on<br />

driving employe engagement, skills<br />

competencies and performance output to<br />

exceed customer expectations.<br />

Sertec Group CEO Grant Adams<br />

commented “We are extremely proud to win<br />

this award as it speaks volumes about our<br />

employees’ engagement and the journey to<br />

excellence we are all on together.<br />

“In collaboration with all operational<br />

departments the HR team set out to define<br />

career ladders, clarifying all roles and<br />

competency requirements of our people and<br />

to provide clear avenues for advancement<br />

and performance development.<br />

“As a result, today we are proud to see<br />

that everyone’s efforts have created a highly<br />

engaged, skilled team which is thriving in an<br />

environment for change and innovation and<br />

ready to undertake the challenges that come<br />

before us as a business.<br />

“Being recognized as a benchmark for<br />

excellence against our peers in the industry is<br />

very special and demonstrates how we are<br />

getting it right despite the external<br />

headwinds faced by businesses in the<br />

sector.”<br />

Ben Higgins, Sertec Group Operations<br />

Director added, “I’m extremely proud of the<br />

teams at all of the Sertec sites – we are<br />

striving for excellence and this award is a<br />

great indication that we’re on the right track.<br />

The next step of our journey is to deliver a<br />

sustainable Group that continues to put our<br />

people at the heart of it”.<br />

Over the past two years Sertec Group<br />

have aimed to normalise and sustain good<br />

performance through employee engagement<br />

and recognition and employee training.<br />

As part of the process the leadership team<br />

AWARDS<br />

SERTEC GROUP WINS PRESTIGIOUS NATIONAL<br />

MANUFACTURING AWARD<br />

completed extensive 3M studies across the<br />

business to risk assess all work centres and<br />

prioritise improvement initiatives based on<br />

overall impact and opportunity.<br />

In collaboration with all operational<br />

departments the HR team set out to define<br />

career ladders, clarifying all roles and<br />

competency requirements of our people and<br />

to provide clear avenues for advancement<br />

and performance development. This has<br />

been closely aligned to the complexity of<br />

work centres, ensuring that we have the right<br />

skills levels operating the right processes<br />

across the site, improving safety, quality and<br />

productivity.<br />

As a result of the teams’ efforts, Sertec<br />

Group has achieved improvements in<br />

productivity, on-time delivery in full and the<br />

implementation of a comprehensive<br />

employee engagement approach to support<br />

their future goals and strategy.<br />

The key performance results include a<br />

35% increase in productivity, improved<br />

employee engagement to 81 % - a 36%<br />

improvement in just two years – and an<br />

average 97% delivery performance to<br />

customers, including 100% customer<br />

delivery performance for over 12 months.<br />

Further key achievements include a 47%<br />

reduction in accidents, zero lost time<br />

accidents in excess of 500 days, and a 68%<br />

improvement in reported near misses over a<br />

similar period.<br />

In recent years, Sertec Group has focused<br />

its efforts to diversify its product offering<br />

and customer markets, by building up its<br />

expertise in Busbar technology and EV<br />

Battery Case Assemblies.<br />

Serte Group has invested in modernising<br />

their facilities to incorporate advanced<br />

joining technologies such as laser welding,<br />

whilst also investing in products to improve<br />

the overall availability and performance of<br />

their current production facilities.<br />

The company is also investing heavily in<br />

research and development, site facilities and<br />

technology, with its highly capable<br />

engineering department working closely<br />

with its customers to design suitable and<br />

sustainable products for their respective<br />

industries, including the automotive sector.<br />

The achievement of these strategic goals<br />

and actions has enabled Sertec Group to<br />

innovate, focus on improvement and strive<br />

for excellence, with the intention of realising<br />

its vision to become an industry leading<br />

provider of sustainable engineering<br />

solutions.<br />

The importance of sustainable<br />

engineering in helping to shape the future of<br />

UK manufacturing and the wider global<br />

stage was a key talking point at the CBM<br />

awards evening. It was a theme that emerged<br />

during many of the winners’ acceptance<br />

speeches, with Sertec Group and others<br />

highlighting the important role the<br />

Government and industry have to play<br />

moving forward.<br />

Grant Adams said: “The move to<br />

electrification for businesses is going to need<br />

significant funding for companies who are<br />

still in recovery mode from the Covid<br />

pandemic. The support schemes currently<br />

available to companies of our size are simply<br />

not fit for purpose.<br />

“This is where we need true Government<br />

innovation and vision to ensure the UK<br />

remains at the forefront of this Industrial<br />

revolution.<br />

“Our focus is to build upon this success,<br />

driving stability and sustainable growth to<br />

create a solid future for the business and all<br />

its stakeholders”.<br />

The CBM awards evening proved to be a<br />

fantastic platform for promoting and<br />

celebrating the very best of the UK’s metal<br />

forming sector, whilst highlighting to<br />

members the important role manufacturing<br />

plays within the UK economy.<br />

Sertec Group Ltd is based across six<br />

global locations with four UK manufacturing<br />

sites, a manufacturing site in Aszar, Hungary<br />

and a tooling technical centre based in<br />

Dongguan, China, all of which form part of<br />

its expanding worldwide operations.<br />

https://www.sertec.co.uk/<br />

6 <strong>Manufacturing</strong> <strong>Machinery</strong> World, <strong>July</strong> <strong>2024</strong>


GAUGES LTD<br />

PENICO ROTARY<br />

GRINDING TABLE<br />

• Converts surface grinders<br />

to rotary work<br />

• Robust construction<br />

For further details contact<br />

Penico Gauges Ltd<br />

Tel: 01274 511044<br />

Fax: 01274 510770<br />

Email:<br />

penicogauges@yahoo.co.uk<br />

Web: www.penico.com<br />

The ideal solution for processing small batches<br />

Set up times drastically reduced to boost up your productivity<br />

The HRB-ATC introduces AMADA’s unique Auto Tool Changer system to the mid-range sector and combines it with original<br />

AFH (AMADA Fixed Height) tooling, as well as including automatic punch rotation and the possibility to manually load any<br />

compatible tools.<br />

The HRB-ATC reduces setup time by up to 80% compared to a conventional press brake and brings high accuracy along the<br />

beam thanks to the new auto-crowning device.<br />

June <strong>2024</strong><br />

AMADA UK<br />

Tel: +44 (0) 1562 749 500<br />

Email: info@amada.co.uk<br />

www.amada.co.uk<br />

<strong>Manufacturing</strong> <strong>Machinery</strong> World, <strong>July</strong> <strong>2024</strong> 7


AWARDS<br />

ECOVADIS GOLD RATING FOR PLANSEE,<br />

SILVER FOR CERATIZIT<br />

EcoVadis has certified CERATIZIT with a silver sustainability rating,<br />

while Plansee has been awarded a gold rating. The company, which<br />

describes itself to be the world's largest and most reliable provider of<br />

corporate sustainability ratings, recognises the two companies'<br />

consistent sustainability strategy. For the companies, the award is an<br />

incentive to further intensify their commitment.<br />

Commitment to environmental, social and ethical causes is an<br />

important factor for business success and the future viability of<br />

companies. A key prerequisite for this is transparency about the<br />

company's current status and goals in this context. CERATIZIT and<br />

Plansee are pursuing ambitious goals with their sustainability<br />

strategy, and the first milestones have already been realised. In order<br />

to confirm this strategy to others and themselves, the companies have<br />

commissioned EcoVadis to assess their commitment to sustainability.<br />

The sustainability rating provider has now certified CERATIZIT with<br />

a silver rating and Plansee with a gold rating.<br />

Ambitious sustainability targets -<br />

climate-neutral by 2050 at the latest<br />

As part of the Plansee Group, both companies are important players<br />

in the production chain for refractory metals and cemented carbides.<br />

The products play an indispensable role in industry and society,<br />

which is challenging since their manufacturing process is energyintensive.<br />

CERATIZIT and Plansee are aware of this responsibility<br />

and are making great efforts to realise their sustainability goals as<br />

quickly and effectively as possible.<br />

One of CERATIZIT's most important goals is to be CO2-neutral by<br />

2025 by reducing emissions by 35 percent. By 2040, the strictest target<br />

for reducing greenhouse gases is to be achieved by reducing<br />

emissions by 90 percent to net zero. Plansee is aiming to be CO2-<br />

neutral by 2030 and net climate-neutral by 2050.<br />

Major leverage:<br />

CO2-free hydrogen for production facilities<br />

CERATIZIT and Plansee need hydrogen for production. Until now,<br />

hydrogen at their main site in Reutte has been produced from natural<br />

gas, which accounts for 50 percent of CO2 emissions at the site. The<br />

companies are currently installing a hydrogen electrolyser on their<br />

premises, which will cover half of the production facilities' hydrogen<br />

requirements from 2025.<br />

The electricity required for this electrolyser comes entirely from<br />

renewable sources. By 2025, CERATIZIT and Plansee will be able to<br />

halve local emissions from hydrogen production at the Reutte site; by<br />

2030, all hydrogen production there is to be CO2-free.<br />

Andreas Lackner, Spokesman of the Executive Board at<br />

CERATIZIT, explains: “The silver rating from EcoVadis confirms that<br />

we are on the right track with our ambitious commitment to<br />

sustainability. In addition to our efforts to achieve CO2 and net<br />

climate neutrality, we are also focusing on environmental,<br />

occupational health and safety issues as well as HR initiatives to<br />

become an even more attractive employer. We are delighted that our<br />

progress has been recognised with this assessment.”<br />

Andreas Feichtinger, Executive Director at Plansee, comments:<br />

“With measures such as the gradual conversion of hydrogen<br />

production at our main site, we have been able to prove that we are<br />

serious about our sustainability strategy.<br />

The EcoVadis rating is proof of this and is an important milestone<br />

for us. However, we also want to use our innovative strength to<br />

support our customers in becoming more sustainable and<br />

accompany them on this journey.”<br />

www.ceratizit.com<br />

Andreas Lackner, Spokesman of the Executive Board at CERATIZIT.<br />

Andreas Feichtinger, Executive Director at Plansee.<br />

8 <strong>Manufacturing</strong> <strong>Machinery</strong> World, <strong>July</strong> <strong>2024</strong>


Tel: +44 (0) 161 330 4242<br />

Fax: + 44 (0) 161 343 1347<br />

Email: hq@newcentury.co.uk<br />

www.newcentury.co.uk<br />

Unit 2 Riverside Industrial<br />

Estate,<br />

Margaret Street,<br />

Ashton-under-lyme.<br />

Lancashire. OL7 0QQ<br />

Chiron DZ 15 W Magnum HS twin spindle, twin pallet,<br />

New 2015, very little use, Fanuc Series 31i-model B5,<br />

HSK63, 12000rpm, X=630 Y=400 Z=360mm, swarf con,<br />

through coolant sp, paper coolant clarifier. £P.O.A.<br />

Doosan VCF 850 LSR II 5 Axis vertical machining centre,<br />

Installed 2022, Fanuc F31iB5 5 axis CNC, B axis spindle<br />

swivel, X=3000 Y= 850 Z=800mm, built in 800mm dia<br />

table.<br />

£P.O.A.<br />

Okuma GENOS M460V-5AX 5 axis vertical machining<br />

centre, New 2021, 150hours, full simulataneous 5 axis,<br />

400mm dia table, BT40, speeds to 15000rpm, X=762<br />

Y=460 Z=460mm. £P.O.A.<br />

Haas VF2 SS Vertical machining centre, New 2017, Haas<br />

CNC, spindle speeds to 12000rpm, BT 40, 914 x 356mm<br />

table, through sp coolant, X=762 Y=406 Z=508mm.<br />

£P.O.A.<br />

MTE BF-2700 CNC universal bed mill, New 2015,<br />

Heidenhain 530i, ISO 50, swarf conveyor, spindle speeds<br />

to 3000rpm, 2700 x 1200mm table, X=2500 Y=1000<br />

Z=1500.<br />

£P.O.A.<br />

Doosan Mynx NM 510 Vertical machining centre, Fanuc<br />

Oi-MC, through spindle coolant, 1200 x 540mm table, 30<br />

ATC, speeds to 12000rpm, BT40, X=1020 Y=540<br />

Z=510mm.<br />

£P.O.A.<br />

Doosan Daewoo Puma MX2000ST Mill Turn Centre,<br />

Fanuc 18i TB, twin spindle, single lower turret, 65mm<br />

bore, 9 axis, upper Y and B axis, 40 atc, 550 x 1020mm<br />

capacity.<br />

£P.O.A.<br />

OKUMA MX55 VB Vertical machining centre, Okuma<br />

OSP -U10M CNC, BT 50, speeds to 12000rpm,<br />

Renishaw probe, TSC, 1300 x 560mm table, X=1050<br />

Y=560 Z=460mm. £P.O.A.<br />

Mori Seiki DL 25 MC CNC lathe, Fanuc 16 TTA 6 axis<br />

CNC, twin spindle, twin turret, C axis, milling, toolsetter,<br />

well tooled, 360mm max dia, 370mm length.<br />

£P.O.A.<br />

Hardinge Bridgeport VMC 1500 XP3 e vertical machining<br />

centre, Fanuc 18i MB, BT40, speeds to 10000rpm, swarf<br />

con, through spindle coolant, 1700 x 660mm table,<br />

X=1500 Y=660 Z=610mm. £P.O.A.<br />

Bystronic Edwards Pearson PR60 x 2550 CNC press<br />

brake, Cybelec ModEva 10S 6 axis CNC,tooling, Fiessler<br />

laser guards, 165mm max stroke of beam, 60 tons x<br />

2550mm capacity.<br />

£P.O.A.<br />

MVD B 175-3100 CNC press brake, New 2021, ESA<br />

S630 CNC 4 axis control, laser guards, tooling, 465mm<br />

max daylight, 260mm stroke, 175 tons x 3100mm<br />

capacity.<br />

£P.O.A.<br />

Tel: +44 (0) 161 330 4242 Fax: +44 (0) 161 343 1347<br />

Email: hq@newcentury.co.uk Website: www.newcentury.co.uk<br />

TOP QUALITY MACHINERY<br />

www.newcentury.co.uk<br />

<strong>Manufacturing</strong> <strong>Machinery</strong> World, <strong>July</strong> <strong>2024</strong> 9


APPOINTMENTS<br />

OPEN MIND EXPANDS SERVICE TEAM<br />

With the relentless rate of growth at OPEN<br />

MIND Technologies UK, the Bicester-based<br />

CAD/CAM developer has now expanded its<br />

service team. To build upon its already<br />

exceptional reputation for service and<br />

support, OPEN MIND has employed three<br />

new Applications Engineers and it has<br />

restructured its application engineering team<br />

to streamline and strengthen the already<br />

industry-leading CAD/CAM brand.<br />

Through the spring, OPEN MIND<br />

appointed Gareth Clarke, Matthew Brill and<br />

Victor Fapohunda as the three new<br />

Applications Engineers to bolster the pre-and<br />

post-sales departments. The dynamic new<br />

additions will undoubtedly enhance the<br />

existing service and support functions<br />

provided by the world’s leading 5-axis CAM<br />

developer.<br />

Matthew Brill has accelerated his career<br />

progression since leaving school more than 10<br />

years ago. He has completed a foundation<br />

degree in motorsport technology and from<br />

university, he worked as a Number One<br />

Mechanic for an international motor racing<br />

team before moving into manufacturing<br />

where he spent several years working for a<br />

high-end subcontract manufacturer in the<br />

motorsport industry. Firstly, he was<br />

employed as an assembly technician and<br />

machine setter and he rapidly evolved to CNC<br />

programming in 3 and 5 axis becoming lead<br />

programmer before joining OPEN MIND.<br />

Joining the team alongside Matthew is<br />

Gareth Clarke, an engineer who started his<br />

engineering career more than 10 years ago.<br />

Working for a number of subcontract<br />

manufacturers, Gareth has evolved from CNC<br />

machining and programming to becoming a<br />

Team Leader and subsequently Head of<br />

Programming in his final role before joining<br />

OPEN MIND.<br />

Gareth has comprehensive 3, 4 and 5-axis<br />

experience on a complete variety of machine<br />

tools and he has worked on a multitude of<br />

CAM systems. In his most recent role as a<br />

Head of Programming for a prestigious<br />

subcontract company, Gareth was pivotal in<br />

the daily communication and support<br />

provided to several major F1 teams, a position<br />

that ensures he will feel at home working with<br />

OPEN MIND UK’s high-profile and<br />

demanding customers.<br />

Completing the trio of new arrivals is<br />

Victor Fapohunda, an engineer who started<br />

his career pathway as an apprentice machinist<br />

almost a decade ago. Victor has since<br />

progressed as a machinist and more recently<br />

held down posts as a Production Lead with<br />

extensive programming experience with<br />

hyperMILL.<br />

Victor started his apprenticeship at 16 and<br />

then became the charge hand/production<br />

manager by the age of 21. Victor has worked<br />

extensively in the medical research sector,<br />

manufacturing parts for cancer research and<br />

cryogenics. Stayed there for just short of 7<br />

years. Victor will be utilising this vast<br />

experience to take over the programming of<br />

knee joints for the OPEN MIND team whilst<br />

also project managing the rollout of OPEN<br />

MIND’s Hummingbird (MES) in the UK.<br />

Commenting upon the new additions and<br />

the strengthening of the team, OPEN MIND<br />

UK Managing Director Adrian Smith says:<br />

“Our business is continually growing in the<br />

UK and has outgrown our internal business<br />

model. To further enhance our excellent level<br />

of service and customer support, we needed<br />

to restructure our highly skilled application<br />

team. Part of this restructuring strategy has<br />

been to divide our applications team into presales<br />

and post-sales engineers, giving our<br />

engineers greater autonomy with customers -<br />

and allowing dedicated experts to maximise<br />

their skill set to the advantage of the end user.<br />

This will deliver an even better customer<br />

experience than ever before, making our team<br />

more dynamic and responsive than ever<br />

before.“<br />

“To implement this strategy, we needed to<br />

grow the applications team and<br />

simultaneously inject talent with a fresh new<br />

approach. The appointment of Gareth,<br />

Matthew and Victor will certainly build upon<br />

our robust new structure and help us to<br />

deliver a foundation for future growth. We are<br />

delighted the new engineers have joined. To<br />

support the new application engineers, we<br />

have added more internal resources such as<br />

dedicated hotlines, a dedicated training room<br />

and ongoing enhancements to hyperMILL,<br />

such as availability from the cloud. We are in<br />

an exciting transformational period and it is<br />

invigorating to have such a dynamic and<br />

enthusiastic team driving our brand,“<br />

concludes Adrian.<br />

www.openmind-tech.com.<br />

MAZAK APPOINTS<br />

JAMES FELL AS<br />

NEW SOUTH-WEST<br />

AREA SALES<br />

MANAGER<br />

Yamazaki Mazak has appointed James<br />

Fell as its new Area Sales Manager for the<br />

south-west of England.<br />

He will take over from Tim Ponter, who is<br />

retiring after more than 30 years’ service at<br />

Mazak and nearly 50 years in the<br />

manufacturing industry.<br />

James brings with him a wealth of<br />

experience in the machine tool industry,<br />

having trained as a CNC programmer and<br />

technical sales engineer before moving into<br />

business development roles.<br />

In his new role, James will assume<br />

responsibility for Mazak’s broad range of<br />

customers throughout the south-west of<br />

England, with a particular focus on the<br />

region’s burgeoning subcontract<br />

manufacturing scene.<br />

Jason Butler, Sales Director at Yamazaki<br />

Mazak UK & Ireland, said: “It has been a<br />

pleasure to work so closely with Tim over the<br />

years and it is hard to put into words what he<br />

has achieved during three decades of service<br />

here at Mazak. We wish him all the very best<br />

with his retirement, however in James, we<br />

have a very capable sales professional who<br />

knows both the industry and the south-west<br />

region exceptionally well.”<br />

James Fell said: “Early on in my career, I<br />

was fortunate enough to attend a<br />

programming course at Mazak and hoped to<br />

one day work for the company. The<br />

manufacturing community in the south-west<br />

is thriving and given the breadth of Mazak’s<br />

portfolio, with a machine tool for every<br />

application and every price point, it’s a very<br />

exciting time to join the company.<br />

“I would like to thank Tim for the<br />

valuable insights he has shared in our short<br />

time working together before his retirement<br />

and wish him all the best for the future.”<br />

www.mazakeu.co.uk<br />

10 <strong>Manufacturing</strong> <strong>Machinery</strong> World, <strong>July</strong> <strong>2024</strong>


yan@subcon drilling.co.uk<br />

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REBUILDING<br />

We offer a complete rebuild service of CNC<br />

machining centre spindles, CNC lathe heads,<br />

Grinding spindles (both belt driven & high<br />

frequency types), Tailstocks, Fine boring spindles,<br />

Milling spindles, Centre-less grinding spindles,<br />

workheads, wheelheads etc.<br />

TECHNOVA PRECISION LTD<br />

Tel: 02476 366503 • Fax: 02476 361979<br />

Web: technovaprecision.com • Email: will@technovaprecision.com<br />

22 – 25 October <strong>2024</strong> | Hanover, Germany<br />

THE POWER OF<br />

PRODUCTIVITY<br />

Visit the world’s leading sheet<br />

metal working exhibition!<br />

About 1,500<br />

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Industry<br />

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90,000+ sqm Exhibition Space<br />

Guided<br />

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ON-LINE<br />

www.machinery.world<br />

EuroBLECH <strong>2024</strong> covers the entire<br />

sheet metal working technology chain:<br />

Sheet metal, tube, sections (ferrous and non-ferrous)<br />

Finished products, components, assemblies Handling<br />

Separation, cutting Forming Flexible sheet metal<br />

working Tube / Section processing Processing of sheet<br />

metal / plastic hybrid structures Machine elements<br />

Joining, welding, fastening Additive manufacturing<br />

Surface treatment of sheet metal And many more<br />

www.euroblech.com<br />

<strong>Manufacturing</strong> <strong>Machinery</strong> World, <strong>July</strong> <strong>2024</strong> 11


NEW PRODUCTS – NEW PRODUCTS – NEW PRODUCTS<br />

PTG HOLROYD REDEFINES ADVANCED ‘DUAL ROTOR<br />

MILLING TECHNOLOGY’ THROUGH UPDATED<br />

ROOTS-TYPE BLOWER MACHINE<br />

PTG Holroyd has announced a significant<br />

upgrade to its 4EX-R-BL (BL = blower) dualcapability<br />

CNC rotor milling machine, to<br />

ensure the machine maintains its position as<br />

a leading choice among manufacturers<br />

wishing to streamline their production<br />

capabilities.<br />

Originally launched in 2015, the 4EX-R-BL<br />

was developed to satisfy a gap in the market<br />

for a rotor milling machine able to precisionmill<br />

both traditional helical compressor<br />

rotors and low-pressure output displacement<br />

compressors, such as Roots-type, rotary lobe<br />

blowers. Since then, 4EX-R-BL machines<br />

have helped a number of organisations to<br />

transform the way in which they mill<br />

straight-fluted, infinite lead rotors ¬–<br />

significantly reducing manufacturing time<br />

and increasing the accuracy of the<br />

production process.<br />

Just as with PTG Holroyd’s recently<br />

launched HG Series of worm and helical gear<br />

grinding centres and its updated range of TG<br />

Series rotor and helical grinding machines,<br />

the upgraded 4EX-R-BL will benefit from<br />

Siemens SINUMERIK ONE future-proof<br />

CNC as standard. Fanuc’s 30i-Model B Plus<br />

CNC will be offered as an alternative.<br />

Mechanical enhancements to the revised<br />

4EX-R-BL models include a totally<br />

redesigned machine bed and worktable to<br />

enable components of up to 450 mm in<br />

diameter to be milled. Both the bed length<br />

and bed width have also been increased to<br />

give greater support against increased cutter<br />

forces. Whilst further supporting the<br />

machine’s greater milling capability (the<br />

original 4EX could produce parts of up to 420<br />

mm in diameter), the machine bed height has<br />

been lowered by 150 mm, with additional<br />

buttress supports providing increased<br />

stability during flute milling on what was<br />

already an incredibly robust and steady<br />

machine. The maximum cutter width has<br />

been increased from 320 mm to 400 mm to<br />

accommodate particularly large rotor<br />

profiles, with Holroyd’s HSK 160 cutter<br />

spindle interface providing additional cutter<br />

rigidity.<br />

Equipped to mill helical rotors of up to<br />

450 mm in diameter, the 4EX-R-BL will also<br />

rough mill blower blanks of 320 mm in<br />

diameter and 900 mm in length into straightfluted<br />

rotors in 30 minutes floor-to-floor,<br />

ready for finish profile milling to absolute<br />

size. This represents a significant time saving<br />

when compared to the one-and-a-half to two<br />

hours typically required to cut individual<br />

Roots-type blower rotor flutes using<br />

traditional milling techniques.<br />

“Traditionally, manufacturers producing<br />

rotors for Roots-type blowers have relied on<br />

NC flatbed milling machines or machining<br />

centres that have been retrofitted to absorb<br />

the considerable vibrations that occur during<br />

the flute milling process,” says PTG<br />

Holroyd’s Sales Director, Mark Curran.<br />

“When you consider that with either one of<br />

these production methods each flute has to<br />

be milled in a separate operation, it is easy to<br />

see why the machining process for Rootstype<br />

rotors has historically been labourintensive.<br />

By comparison, the technology<br />

offered by both the original and the<br />

upgraded 4EX-R-BL moves the manufacture<br />

of Roots-type rotors away from traditional<br />

flatbed milling [where the component would<br />

be manually turned after each flute was cut],<br />

to a fully automated, programmable process,<br />

able to machine both two- and three-flute<br />

blowers in one sequence.”<br />

Removing the need for manual<br />

intervention or indexing during the milling<br />

of each flute, the Holroyd 4EX-R-BL features<br />

a bespoke steadying system that has been<br />

designed to withstand the additional forces<br />

that are generated during the milling of<br />

straight flutes. Specially developed ‘finger<br />

clamps’ ensure the workpiece is held<br />

securely while a flute is being milled, then<br />

release to enable automatic rotation and<br />

positioning ready for milling the next flute.<br />

“In what has been a genuine ‘from the<br />

ground up’ revision of a highly successful<br />

machine, in the 4EX-R-BL we have a model<br />

that is able to produce all helixes from<br />

horizontal to vertical, for helical rotors,<br />

infinite lead blowers, helical blowers,<br />

compressor rotors and vacuum pumps,”<br />

concludes Mark Curran.<br />

Incorporating the brands of PTG Holroyd,<br />

PTG Powerstir® Friction Stir Welding and<br />

Holroyd Precision Rotors, PTG has<br />

established itself at the forefront of<br />

high-precision machine tool design,<br />

build and supply for specialised<br />

applications. The range includes<br />

advanced machine tools for the<br />

production of complex helical<br />

components such as compressor<br />

rotors, pump screws and highaccuracy<br />

gears, and Powerstir®<br />

machine tools for friction stir<br />

welding advanced alloys used in<br />

transport applications. With<br />

production facilities in the UK, USA<br />

and China, Holroyd Precision Rotors<br />

manufactures the special purpose,<br />

ultra-precision helical components<br />

used in a wide range of industries,<br />

including refrigeration, air-conditioning,<br />

gas and vacuum pumping, industrial air<br />

handling, aerospace, medical equipment,<br />

motion control, power transmission, power<br />

generation, oil & gas, fluid transfer and highend<br />

automotive. PTG also provides<br />

advanced technical consulting services.<br />

www.holroyd.com<br />

12 <strong>Manufacturing</strong> <strong>Machinery</strong> World, <strong>July</strong> <strong>2024</strong>


SUPPLIERS OF QUALITY USED MACHINE TOOLS<br />

XYZ PROTURN SLX 555 HURCO VM1 JONES AND SHIPMAN 1302 72” WEBSTER BENNET<br />

DOOSAN DNM 500II VMC<br />

BRIDGEPORT QUASER<br />

MV184 VMC<br />

BRIDGEPORT TURRET MILL<br />

IN EX COND<br />

MAZAK VTC - 2000C-II<br />

RICHMOND ENVOY RADIAL<br />

ARM DRILL<br />

HURCO TM8 JONES AND SHIPMAN 540P 36” WEBSTER & BENNET<br />

WANTED SURPLUS MACHINES<br />

KAR METAL 350 KDG<br />

BANDSAW<br />

CLEVELAND LAP 40"<br />

PLATE C/W RINGS &<br />

WEIGHTS<br />

SNOW HR400<br />

RING GRINDER<br />

COLCHESTER MASTIFF 80”<br />

FULLY REFURBISHED


NEW PRODUCTS – NEW PRODUCTS – NEW PRODUCTS<br />

A NEW MACHINE DIMENSION FOR A VALUED CUSTOMER<br />

Henning Albrechtsen, owner of the Danish family-owned company<br />

HACO A/S, had been looking forward to receiving a Droop+Rein<br />

portal milling machine from Starrag, and he was not disappointed<br />

when the machine landed in November 2023. The special features of<br />

this 870-ton colossus include its XXL size and its unusually large<br />

basement section across two storeys.<br />

“Never before have we built such an extensive tunnel system for<br />

a production plant; it is reminiscent of ancient catacombs and even I<br />

have never seen something like this anywhere else,” explains Hubert<br />

Erz, Senior Consultant Sales/Renewables at Starrag. “However, this<br />

expensive and elaborate investment for our core customer facilitates<br />

service access and day-to-day collaboration using this new machine.”<br />

Laying the foundation involved processing 850 cubic metres of<br />

concrete and 100 tons of steel, the machine provides operators with<br />

easy access to drive elements and other components of the<br />

Droop+Rein portal machine. In any case, the basement section<br />

immediately garnered a positive response<br />

from the production team. As Henning<br />

Albrechtsen states: “The foundation forms<br />

the base for the machine tool, and its stability<br />

and design help determine the level of<br />

precision that can be achieved with the<br />

machine. In addition, the tunnel system<br />

within the foundation provides good access<br />

to all relevant machine assemblies and<br />

thereby ensures optimal ease of servicing.”<br />

The company already owns five Dörries<br />

vertical turning lathes, which have helped it<br />

grow to become one of the leading Danish<br />

manufacturers of gigantic components for<br />

the wind power sector and offshore industry.<br />

DANISH TEAMWORK: XXL ROTOR<br />

HOUSING FOR THE FUTURE OF<br />

WIND POWER<br />

As a job shop specialising in XXL<br />

components, HACO cannot afford<br />

downtimes. As such, HACO has already<br />

needed to increase the maximum swing<br />

diameter of its vertical turning and boring<br />

mills several times. Their next major order,<br />

from an international leader in the area of<br />

wind turbine manufacturing, involves<br />

completely new dimensions. This order<br />

focuses on the next generation of offshore<br />

turbines with rotor diameters that now<br />

exceed 660ft (220m), designed for an output<br />

of 14 megawatts with their direct drives.<br />

HACO and a Danish partner have been<br />

contracted to produce components of<br />

correspondingly large size. This involves<br />

machining front and stator sheets and brake<br />

discs, alongside other primarily welded<br />

components and multiple steel rotor<br />

housings with weights of between 50 and 90<br />

tons and diameters of almost eleven metres.<br />

To approach this challenge with<br />

confidence, Henning Albrechtsen decided to<br />

purchase a pair of machines designed to<br />

handle these ever-increasing dimensions.<br />

The first machine, a gantry portal milling<br />

machine with a 100kW milling head and<br />

2×82 ft/lbs (111kW) master-slave main<br />

drives, represents the combination of two<br />

distinct areas of expertise for Starrag. As<br />

Hubert Erz from Starrag continues: “We<br />

integrated components from the Dörries<br />

product area into a Droop+Rein milling<br />

machine, thereby combining turning<br />

technology with milling technology.”<br />

The machine has a clearance of 12.6m in<br />

between the stands, the gantry axis travels<br />

over a distance of 14m, and the tool slide<br />

allows a maximum stroke of 3.5m.<br />

COMPLETE MACHINING<br />

IMPROVES PRODUCTIVITY<br />

Assembly and commissioning were<br />

performed by a Starrag team led by Fabian<br />

Schwarz, Head of Project Management of the<br />

Business Unit Large Parts Machining<br />

Systems (LPMS) with the product areas of<br />

Droop+Rein, Dörries and Berthiez. Even<br />

though large machines are part of his day-today<br />

work, this new creation with its<br />

hydrostatic bearings and rotary table with a<br />

weight of 180 tons and a maximum load<br />

capacity of 350 tons is still something quite<br />

special. One benefit of the machine is that it<br />

combines milling and turning in a single<br />

machining centre. “Integration of both<br />

processes enables the production of complex<br />

workpieces with great precision and<br />

efficiency. This saves users time and money,<br />

as they need fewer machines and undergo<br />

reduced setup times,” Schwarz explains.<br />

The table of the second machine is<br />

movable. The machine delivered at the end<br />

of 2023 features a moving portal, whereas<br />

this configuration has a stationary portal and<br />

a moving table. As Hubert Erz adds: “This<br />

special design, created primarily for turning<br />

processes has received new support with the<br />

new tool holder constructed and constructed<br />

by the Bielefeld team for combined<br />

milling/turning operations.”<br />

In terms of dimensions and weight, the 6-<br />

axis portal turning machine is number one,<br />

and only the master-slave main drive<br />

(output: 2 × 36 kW) is somewhat larger. The<br />

plant has also gained a larger workpiece<br />

swing diameter, which was able to be<br />

increased from 13m to 15m thanks to the<br />

moving table.<br />

Regardless of this, HACO can completely<br />

machine all workpieces on both machines,<br />

meaning that they can be used as ideal<br />

supplements or replacements for one<br />

another. This pair of machines also features<br />

highly precise positioning across all axes. The<br />

two machines can achieve electronically<br />

controlled positioning in the micron range<br />

even for metre-long travel paths.<br />

Johan, the 87-year-old father of HACO<br />

CEO Henning Albrechtsen said: “When we<br />

established HACO, we invested in highquality<br />

machines with automation right from<br />

the start. The first vertical milling machine<br />

was already equipped with an automatic<br />

pallet changer. This was later followed by a<br />

flexible manufacturing system with two<br />

linked vertical milling machines. Something<br />

like that had never been seen before in our<br />

region. As such, we are continuing to follow<br />

this innovative and future-oriented approach<br />

and developing to meet the challenges of the<br />

times.” This machine is still in Bielefeld and<br />

will begin its journey to Denmark in the first<br />

quarter of <strong>2024</strong>.<br />

www.starrag.com<br />

14 <strong>Manufacturing</strong> <strong>Machinery</strong> World, <strong>July</strong> <strong>2024</strong>


NEW PRODUCTS – NEW PRODUCTS – NEW PRODUCTS<br />

VOLLMER TAKES THE ‘EDGE-OFF’ WITH NEW<br />

ULTRASONIC DEBURRING SYSTEM<br />

Following the remarkable success of the<br />

ultraTEC A25, A100 and B10 ultrasonic<br />

deburring systems, Vollmer UK has now<br />

launched the exciting new A25S. Setting new<br />

standards in deburring, ultraTEC is part of<br />

the Vollmer Group and it has won a string of<br />

awards for its patented new ultrasonic<br />

deburring technology that only uses water.<br />

Only formed in 2019, ultraTEC has taken<br />

the industry by storm with its unique<br />

technology that utilises an ultrasonic horn<br />

that oscillates to generate sound waves as<br />

well as cavitation to clean and deburr<br />

external and internal edges with complete<br />

process reliability. The environmentally<br />

friendly solution uses water to provide<br />

sharp-edged burr-free parts that often cannot<br />

be processed via alternate methods. More<br />

impressive is the use of water as opposed to<br />

chemicals, making it a viable and validatable<br />

process in a variety of industry sectors.<br />

Perfect for small to medium-sized<br />

components, the ultraTEC ultrasonic A25S<br />

creates a formation and dissolution/<br />

implosion of bubbles in the water that<br />

releases intense energy during the implosion.<br />

This is created by an ultra-high oscillation of<br />

20kHz (20,000 oscillations a second) with an<br />

oscillation width of +/-80-120microns, which<br />

far exceeds the amplitude of ultrasonic<br />

cleaning, cutting and welding technologies.<br />

An ultrasonic horn that is fully submerged in<br />

water is set into resonant vibration via<br />

mechanical oscillations to transmit extremely<br />

high forces into the water tank. With horn<br />

diameters from 1.2 to 17mm, the ultrasonic<br />

horn is positioned in the water tank and<br />

components are robotically moved around<br />

the ultrasonic horn that creates a cavitation<br />

jet from 250 to 270m/s that breaks burrs from<br />

the parts.<br />

The A25 and A100 models have been<br />

extremely well received since their market<br />

introduction, however, the new A25S model<br />

builds upon this already formidable<br />

reputation and delivers a far superior<br />

experience compared to its predecessors. The<br />

new A25S takes the innovation of ultraTEC’s<br />

previous models and offers more rigidity,<br />

vibration dampening and thermal stability<br />

with a welded steel machine base filled with<br />

mineral concrete. This base creates a more<br />

robust platform, ensuring enhanced machine<br />

kinematics, component quality and<br />

repeatability.<br />

This improved stiffness and heavier base<br />

is the foundation block for a welded steel<br />

machine frame that replaces the aluminium<br />

frame on previous models. Once again, this<br />

upgrade adds even greater levels of rigidity,<br />

thermal stability and vibration dampening<br />

than ever before. Simultaneously, the new<br />

steel frame improves operator access and<br />

ergonomics whilst creating a streamlined<br />

and futuristic machine appearance. This<br />

structure also incorporates a new PE500<br />

confetti structure insulation that supersedes<br />

the previous machine insulation to yield<br />

improved noise insulation and extend<br />

machine life with its water-resistant<br />

characteristics whilst also using recycled and<br />

fully sustainable material.<br />

From an automation perspective, the new<br />

A25S is available with three loading drawers<br />

as standard with the optional choice of six<br />

drawers. This upgrade gives the end user<br />

more loading capacity than ever before. This<br />

is complemented by a new drying system<br />

that offers flexible hoses with a choice of end<br />

pieces that increase flexibility and ensure<br />

water is blown from the parts before storage<br />

– resulting in lower humidity levels in the<br />

machine.<br />

As for the deburring process that<br />

eliminates common challenges such as<br />

deformation, discolouring and changes to the<br />

oxide layer on the component, this has also<br />

been upgraded. Like the previous A25<br />

variant, the A25S has two ultrasonic horns as<br />

standard with a third horn as an option.<br />

However, the A25S positions the horns at<br />

different angles with one horn offering<br />

height adjustment. Combined with a new<br />

water tank that requires less water, the<br />

reconfiguration allows one horn to approach<br />

holes and special features to enhance<br />

performance and increase flexibility.<br />

Working in conjunction with the new<br />

water tank design is a new filtration system<br />

that uses filtered water as opposed to ionised<br />

water. The water is descaled and cleaned to<br />

provide a less aggressive solution that<br />

removes mechanical impurities from as small<br />

as 10µm and it can use the same water to<br />

process a multitude of different materials.<br />

This makes the ultraTEC ultrasonic A25S<br />

completely flexible.<br />

www.vollmer-group.com<br />

NEW TOOL FOR<br />

MILLING DRIVE<br />

SHAFT SPLINES<br />

Cutting tool manufacturer Horn has<br />

introduced a mill with indexable inserts for<br />

machining external straight or involute<br />

splines on power take-off (PTO) shafts. They<br />

are used for transferring power from the<br />

engine of a tractor, via a secondary output on<br />

the transmission, to attachments that do not<br />

have their own drive, such as a mower or<br />

trailer. A stub shaft with a matching internal<br />

spline protruding from the tractor's gearbox<br />

connects axially with the PTO shaft's external<br />

spline to effect power transmission to the<br />

attachment.<br />

Horn's new, high performance tool<br />

programme is designed to mill splines on a<br />

variety of PTO shafts, including those with<br />

standard diameters of 1⅜ and 1¾ inches.<br />

Special milling cutters are available for<br />

restricted shaft clearances. The M274 tool<br />

holders have an internal coolant supply and<br />

10 double-edged S274 carbide inserts are<br />

used. Tool diameter is 63 mm.<br />

www.phorn.co.uk<br />

16 <strong>Manufacturing</strong> <strong>Machinery</strong> World, <strong>July</strong> 202


NEW PRODUCTS – NEW PRODUCTS – NEW PRODUCTS<br />

NEW ROBOTIC SYSTEMS FOR<br />

AUTOMATING MACHINE TOOLS<br />

A new range of storage and handling<br />

systems for loading and unloading machine<br />

tools automatically has been introduced to<br />

the UK and Ireland by Whitehouse Machine<br />

Tools, Kenilworth, in partnership with the<br />

Turkish manufacturer Tezmaksan.<br />

CubeBOX robotic cells are suitable for<br />

automating production on virtually any<br />

make of CNC lathe or machining centre,<br />

including those that Whitehouse markets<br />

(Biglia, Brother and Spinner), as well as on<br />

other types of machine tool.<br />

Robot operation is non-stop, resulting in<br />

close to 100% OEE (overall equipment<br />

effectiveness) of the machining cell, which is<br />

unattainable if machine tending is performed<br />

manually. Higher productivity and reduced<br />

lead times are the result. Fast loading and<br />

unloading of workpieces into and out of up<br />

to three machines enhances flexibility and<br />

agility, enabling quick adaptation to<br />

changing production requirements.<br />

Amortisation of an investment is rapid, as<br />

the operator only needs to load billets,<br />

castings or forgings into the workpiece<br />

magazine and unload the finish-machined<br />

components. The person is therefore free to<br />

carry out other added-value tasks elsewhere<br />

on the shopfloor. Additionally, unattended<br />

ghost-shift production is possible,<br />

contributing further to profitability and<br />

allowing manufacturers to compete more<br />

effectively in a competitive global<br />

marketplace for machined components.<br />

Cell integration and robot programming<br />

are said to be particularly easy. Connection<br />

to any make of machine control system is<br />

possible, eliminating the need for<br />

customisation or modification. The process<br />

therefore does not rely on a skilled<br />

integrator. The high degree of compatibility<br />

simplifies and lowers the cost of<br />

implementation. Downtime is minimised<br />

during installation and commissioning,<br />

which normally takes one day, reducing the<br />

expense associated with prolonged setup<br />

periods.<br />

The foundation of all CubeBOX systems is<br />

RoboCAM, an intelligent, 2.5-axis<br />

CAD/CAM automation software developed<br />

by Tezmaksan. Operators can effortlessly<br />

integrate any compatible industrial 6-axis<br />

robot into the cell, without the need for prior<br />

programming knowledge. RoboCAM<br />

translates any uploaded 2D product drawing<br />

into a robot-friendly language, enabling<br />

seamless communication and execution of<br />

automated cycles.<br />

The flexibility of CubeBOX allows its easy<br />

transportation between different machine<br />

tools within a factory. Such mobility ensures<br />

optimal utilisation of the system across<br />

various workstations, eliminating the need<br />

for separate robotic setups for each machine.<br />

The versatility empowers manufacturers to<br />

streamline their production efficiently,<br />

optimising resource allocation and floor<br />

space.<br />

www.wmtcnc.com<br />

NEW WALTER<br />

DRILL IS<br />

XTREME<br />

Walter has now launched its new X·treme<br />

Evo Plus drill from the DC180 Supreme<br />

product family that is now available up to<br />

8XD for the first time. The drill with through<br />

coolant and four lands is distinguished by its<br />

extraordinarily impressive level of guidance<br />

in the drill hole.<br />

This geometry consequently enables<br />

exceptional precision – even for greater<br />

drilling depths and interrupted cuts, which<br />

increases process reliability and tool life for<br />

the end user. The same applies to the<br />

polished flutes that optimise chip evacuation,<br />

particularly on materials like stainless<br />

materials. Furthermore, the straight-cutting<br />

edges offer an increased level of reliability<br />

and stability. The Krato·tec multi-layer<br />

coating technology that has especially been<br />

developed for drilling and reaming tools,<br />

achieves the highest cutting speeds and<br />

increases tool life by upward of 50% when<br />

compared to other products on the market.<br />

With the 8XD version, the AlTiN layer is<br />

designed as a tip coating in Walter's own<br />

WJ30EY grade for the first time.<br />

The DC180 Supreme drill can be used<br />

universally for a multitude of applications in<br />

all ISO materials from the P, M, K, N, S and<br />

H groups. In addition to the standard<br />

dimensions from 3 to 20mm diameter, Walter<br />

also offers the solid carbide drill as a special<br />

tool with intermediate dimensions and as a<br />

step drill. With the Walter Xpress service,<br />

users also benefit from a reduced delivery<br />

time (max. three weeks). Due to its<br />

productivity and wear resistance, the DC180<br />

Supreme can optimise the costs of complex<br />

ISO M and S machining operations in the<br />

long term. This is particularly the case in the<br />

aviation industry or with components for the<br />

automotive industry. The Krato·tec coating<br />

boasts additional advantages in terms of tool<br />

life and process reliability.<br />

www.walter-tools.com<br />

<strong>Manufacturing</strong> <strong>Machinery</strong> World, <strong>July</strong> <strong>2024</strong> 17


NEW PRODUCTS – NEW PRODUCTS – NEW PRODUCTS<br />

ETG HAS LASER FOCUS WITH NEW ARRIVAL<br />

Now available from the Engineering<br />

Technology Group (ETG) is the new Durma<br />

HD-FO Laser Cutting machine. As the latest<br />

addition to the Fabrication Division at ETG,<br />

the impressive new HD-FO series<br />

demonstrates industry-leading productivity,<br />

cut-quality and integrated automation<br />

solutions that make this new arrival an<br />

exciting prospect for sheet metal<br />

manufacturers.<br />

As a brand that leads the way in the UK<br />

sheet metal industry sector with its<br />

manufacturing efficiency, industrial design<br />

and ease of use, the Durma HD-FO provides<br />

low operational costs and an ergonomic<br />

quick-opening top cover and easy access to<br />

the cutting area with a compact bridge<br />

design that will appeal to all manufacturers.<br />

The Durma HD-FO laser is a user-friendly<br />

machine that integrates automated work<br />

processes that will save time and create<br />

efficiencies in your business. Furthermore,<br />

the new HD-FO has been designed to be<br />

energy efficient.<br />

The advanced Durma technology ensures<br />

this machine has low running costs in a<br />

compact work area. The unique design<br />

minimises the footprint of the Durma HD-FO<br />

by incorporating the laser source and chiller<br />

inside the machine. Complementing this is<br />

the quick-opening front door that has been<br />

designed especially for customers with<br />

factory layout and space availability issues.<br />

British coordinate measuring machine (CMM) manufacturer LK<br />

Metrology, Castle Donington, has announced the release of the latest<br />

version of its measurement, programming, simulation, analysis and<br />

reporting software. CAMIO <strong>2024</strong> features upgraded performance in<br />

several key areas to enhance safety, increase productivity in the quality<br />

control department and shorten the lead-time from component<br />

production to completion of inspection.<br />

Clearance Box is a new path planning aid that simplifies and speeds<br />

programming by automatically adding clearance moves to prevent the<br />

sensor, whether a tactile probe or laser scanner, colliding with the<br />

workpiece when moving between measured features or during head<br />

repositioning. Working alongside this feature is Auto Sensor Selection,<br />

which raises the efficiency of an inspection program by minimising the<br />

Sheet loading and unloading are extremely<br />

easy in cases where no shuttle table is<br />

needed. The quick opening front door will<br />

save time and energy and whilst a manual<br />

cutting table is supplied as standard,<br />

customers can optionally select a pneumatic<br />

shuttle table option.<br />

From a specification perspective, the<br />

impressive Durma HD-FO laser has a<br />

working area of 3048 by 1530 by 125mm in<br />

the X, Y and Z-axes with a maximum sheet<br />

capacity of 575kg. The Durma machine offers<br />

class-leading dynamics with X, Y and Z-axis<br />

travel of 90m/min and synchronised<br />

acceleration of 14m/s2 with an incredible<br />

positional accuracy and repeatability of<br />

0.05mm. The Bosch Rexroth CNC control<br />

system and the user-friendly 19-inch screen<br />

combine to simplify and enhance<br />

programming and setting up.<br />

The Durma Precitec Lightcutter laser<br />

head presents a combination of power and<br />

precision that enhances cut quality and edge<br />

finishes with its automatic focus that further<br />

enhances ease of use. This durable and<br />

powerful laser source is available with a<br />

range of options that include the YLR1000,<br />

YLS2000, YLR3000 and the YLS4000 which<br />

offer power from 1 to 4kW for cutting mild<br />

steel up to 20mm thick as well as stainless,<br />

aluminium, copper, brass and a host of other<br />

material types. For further information on<br />

this industry-leading laser technology, please<br />

contact the Fabrication Division at ETG for<br />

further information.<br />

www.engtechgroup.com<br />

IMPROVED MEASURING SOFTWARE PROMOTES<br />

SAFETY AND PRODUCTIVITY<br />

total number of probe positions required to measure a part without the<br />

programmer having to work out the optimum sequence.<br />

To enhance the user experience, displayed CAD features<br />

automatically become semi-transparent to allow easy access to the<br />

drag-and-drop tools when configuring the measurement strategy. A<br />

further improvement is a new design of manual measurement<br />

window incorporating large counter displays to make each contact<br />

more noticeable when manually measuring features. This is<br />

particularly advantageous when operating CAMIO remotely or at a<br />

distance from the PC screen, such as when inspecting large<br />

workpieces.<br />

Finally, a new stand-alone utility enables settings from one CMM<br />

running CAMIO <strong>2024</strong> to be copied to another. This is useful to users<br />

with multiple CMM installations, whether in the same location or<br />

spread across different sites, where settings need to be duplicated to<br />

harmonise quality processes. Copying CAMIO setting also creates a<br />

valuable back-up for data security.<br />

CAMIO <strong>2024</strong> encourages experienced and novice users alike to<br />

drive inspection graphically from a CAD model, either online or<br />

offline, although teach and learn using a CMM handbox is available.<br />

An advanced GUI makes part alignment, feature inspection and<br />

dimensional tolerancing fast and intuitive. The software also supports<br />

Metrology Gate, a web-based Industry 4.0 portal enabling production<br />

teams to view and analyse quality data and monitor CMM activity<br />

from anywhere in the world on an internet-connected device.<br />

https://www.lkmetrology.com/<br />

18 <strong>Manufacturing</strong> <strong>Machinery</strong> World, <strong>July</strong> <strong>2024</strong>


NEW PRODUCTS – NEW PRODUCTS – NEW PRODUCTS<br />

NAKAMURA-TOME TECHNICAL EVENT ON NEXT<br />

GENERATION TURN/MILL TECHNOLOGY<br />

On the 11th of <strong>July</strong>, the Engineering Technology<br />

Group (ETG) will host a targeted Nakamura-<br />

Tome Technical Day for manufacturers that<br />

want to explore industry-leading technology for<br />

heavy-duty cutting and multi-turret turning<br />

with astounding flexibility, precision and<br />

productivity. As a technical event, attendance<br />

will be perfect for both business owners to<br />

identify new opportunities as well as shop floor<br />

operatives who can investigate the software<br />

upgrades and productivity enhancements for<br />

existing machine tools.<br />

ETG will showcase the Nakamura WT150II<br />

gantry turning centre and demonstrate heavyduty<br />

turning on the Nakamura WT300<br />

turn/mill centre. The Nakamura SC100X2 has<br />

been proven to drastically reduce cycle times<br />

for manufacturers targeting cycle time<br />

reductions. Alongside these outstanding<br />

machines will be an introduction to heimatec<br />

and its industry-leading solutions as well as the<br />

latest Powerstar transformers that are perfect<br />

for manufacturers looking to reduce their<br />

environmental impact whilst cutting energy<br />

costs.<br />

The 11th <strong>July</strong> event will commence with<br />

10am arrival, registration and coffee with a<br />

presentation to introduce the Nakamura,<br />

heimatec and Powerstar brands. Following an<br />

introduction to the brands, ETG’s Nakamura-<br />

Hinges are essential components that play a<br />

pivotal role in the seamless operation of<br />

countless applications, enabling movement and<br />

flexibility with remarkable efficiency. Whether<br />

quietly supporting the functionality of furniture<br />

or securing containers with precision, hinges<br />

are indispensable.<br />

In this landscape of versatility, components<br />

manufacturer norelem distinguishes itself with<br />

its latest unveiling of a new range of hinges<br />

designed for panel elements and aluminium<br />

profiles. This collection not only caters to the<br />

diverse needs of various industries but also<br />

establishes a new standard for reliability and<br />

innovation.<br />

norelem provides five unique ranges of<br />

hinge products, each tailored to meet particular<br />

needs. These include robust aluminium hinge<br />

sets featuring internal stops and webs.<br />

Comprising of aluminium hinge halves, along<br />

with internal or external stops, stainless steel<br />

shafts and plastic cover plugs, these ensure both<br />

durability and aesthetic appeal.<br />

norelem's complete hinge sets are a go-to<br />

choice for engineers seeking a hassle-free<br />

solution, providing everything needed for<br />

installation in one package, with hinge halves,<br />

shafts, cover caps and the inclusion of rear webs<br />

meaning only one mounting screw is required,<br />

simplifying the process even further. Plus, the<br />

engineering behind these sets ensures each<br />

Tome Product Specialist Steve Howes will<br />

discuss the advantages of Nakamura-Tome<br />

automation on the WT150II Gantry machine as<br />

well as heavy-duty cutting on the Nakamura<br />

WT300 and then opportunities for cycle time<br />

reductions, the Nakamura SC100X2 will<br />

demonstrate superimposed machining and will<br />

also perform gear machining. There will also be<br />

an introduction to heimatec tooling, the latest<br />

new product lines and the synergy with<br />

Nakamura-Tome machines. The heimatec<br />

introduction will be conducted by Oli Riley<br />

from Hyfore Workholding who will be<br />

accompanied by special guest Dirk Hund from<br />

heimatec. The experts will demonstrate the<br />

latest technology in driven tooling, quick<br />

NORELEM LAUNCHES VERSATILE HINGES<br />

FOR ALUMINIUM PROFILES<br />

component can handle impressive loads from<br />

multiple directions, adding to their appeal for<br />

installers looking for reliability.<br />

For engineers who value flexibility,<br />

norelem's hinge components are available in<br />

various configurations, allowing installers to<br />

customise their solutions to meet specific<br />

project requirements. With stainless steel shafts,<br />

thermoplastic cover plugs, robust load<br />

capacities and adaptable designs, these hinge<br />

components enable installers to create custom<br />

solutions efficiently and effectively. What's<br />

more, compatibility with T-nuts from popular<br />

profile brands like Item and Bosch means<br />

installers can seamlessly integrate these<br />

components into existing systems without<br />

hassle.<br />

norelem's plastic pin hinges are designed for<br />

change systems and digital tool monitoring in<br />

line with Industry 4.0.<br />

Oli will also be discussing the benefits of<br />

Powerstar transformers, a great green initiative<br />

for your business. These amorphous core<br />

transformers are ideal for most new and used<br />

machine tools and will save you energy and<br />

money.<br />

The insightful presentations will be<br />

followed by live demonstrations on the three<br />

machines with attendees having an opportunity<br />

to discuss the technologies with ETG’s experts.<br />

Following the presentations and<br />

demonstrations, delegates will have an open<br />

forum to ask further questions whilst<br />

networking with like-minded engineers in<br />

attendance.<br />

The event content will include technologies<br />

such as Oscillating cut, Triangle cut, Jump<br />

programming and load monitoring of heavyduty<br />

cutting on the Nakamura machines whilst<br />

heimatec innovations will include gear<br />

hobbing, thread whirling and digital tool<br />

monitoring. To register your interest for this<br />

event, follow the link – but be quick as places<br />

are expected to fill quickly for this limited space<br />

event:<br />

https://engtechgroup.com/technical-event-onnext-generation-turn-mill-technology/<br />

www.engtechgroup.com<br />

engineers who prioritise simplicity without<br />

sacrificing functionality. With a<br />

straightforward, ambidextrous design and<br />

generous opening angle, these hinges make<br />

installation a breeze while offering ample<br />

functionality, eliminating the need for separate<br />

left- or right-handed variants and full 360°<br />

rotation. Galvanised steel pins housed within<br />

durable polyamide and a discreet profile make<br />

them suitable for various applications,<br />

providing a seamless and aesthetically pleasing<br />

installation experience.<br />

Marcus Schneck, CEO of norelem,<br />

commented: "In the engineering world, hinges<br />

facilitate movement and flexibility in countless<br />

applications. At norelem, we recognise their<br />

indispensable role and are proud to introduce<br />

our latest range of hinges designed to elevate<br />

functionality and innovation. From furniture to<br />

industrial containers, our hinges are engineered<br />

for reliability and efficiency, setting a new<br />

standard in the industry."<br />

norelem's hinges are not just components;<br />

they are the cornerstone of seamless<br />

functionality, reliability and innovation,<br />

elevating the standards of versatility and<br />

precision across diverse industries. To discover<br />

the new range of norelem hinges and find the<br />

perfect solution for your application, visit the<br />

norelem website.<br />

https://norelem.co.uk/en/<br />

<strong>Manufacturing</strong> <strong>Machinery</strong> World, <strong>July</strong> <strong>2024</strong> 19


CASE STUDY<br />

WORKHOLDING UPGRADE DOUBLES<br />

PRODUCTIVITY<br />

At the Elland, West Yorkshire factory of<br />

Archway Engineering (www.archwayengineering.com),<br />

which manufactures<br />

drilling equipment for site investigation,<br />

mineral exploration, water well construction<br />

and environmental monitoring, a Leadwell<br />

V-50L 3-axis VMC (vertical machining<br />

centre) performs some of the more arduous<br />

machining operations on the shop floor.<br />

Remarkably, the productivity of parts going<br />

through this machine has been doubled<br />

simply by changing the way workpieces are<br />

clamped.<br />

The transformation has been achieved by<br />

the purchase in September 2023 of three USmade<br />

Chick OneLOKs from sole UK agent<br />

1st Machine Tool Accessories, Salisbury<br />

(www.1mta.com). One of the units remains<br />

permanently at one end of the machine’s<br />

1,420 x 610 mm table, where it has been<br />

clocked into a known position to within 10<br />

µm across the 152 mm face of the clamp’s<br />

fixed hard jaw. The other two OneLOKs may<br />

be removed to make room to mount a 4th<br />

axis indexer, but they are quick to set up<br />

again relative to the permanently-positioned<br />

clamp by means of a parallel bar.<br />

During frequent small-batch runs, it is a<br />

simple matter to secure three parts side by<br />

side, write a sub-program to machine the<br />

workpiece in the permanent OneLOK, probe<br />

the position of the parts in the other two<br />

clamps, repeat the sub-program twice at the<br />

appropriate offsets, and run the complete<br />

cycle in one go.<br />

This process differs markedly from<br />

previous practices involving either bulkier<br />

conventional vices, only two of which would<br />

fit on the table, or a lathe chuck for holding<br />

round parts, an arrangement so large that<br />

just one could be accommodated in the<br />

working area. The positions of all these<br />

former workholding setups were slow and<br />

laborious to establish accurately and in<br />

practice each machining cycle was executed<br />

individually.<br />

Another advantage of the Chick product<br />

is that it has a time-saving ratchet mechanism<br />

to allow the operator to adjust the position of<br />

the rear, moveable jaw in one swift action so<br />

that it almost touches the workpiece. A few<br />

turns of a handle move the jaw in the same<br />

direction over the last few millimetres to<br />

complete the clamping action quickly,<br />

contributing further to short setup times. The<br />

mechanism’s novel squeeze clamping action<br />

with pull-down as the jaws close applies an<br />

equal and opposite force on both sides,<br />

resulting in repeatability to within 20<br />

microns.<br />

A practical example of the time savings is<br />

in the production of a so-called TC shoe for a<br />

drilling machine, produced from an S355 hotfinish<br />

steel tube weighing 50 kg. Setting up<br />

three billets in machined aluminium jaws<br />

side-by-side in the OneLOK takes 1.5 hours,<br />

compared with a total of four hours<br />

previously needed to clamp the parts<br />

individually one after the other in the lathe<br />

chuck on the VMC table.<br />

Furthermore, clamping forces were lower<br />

using this workholding equipment, as well as<br />

when employing conventional vices,<br />

compared with up to 26.7 kN of retaining<br />

force exerted by a OneLOK. Therefore feed<br />

rates previously needed to be slower,<br />

lengthening cycle times. The versatility of the<br />

new units to hold prismatic parts in hard<br />

steel jaws, or round parts in soft aluminium<br />

jaws machined to match the shape of the<br />

component being secured, sets the Chick<br />

product apart from conventional vices and<br />

underpins the elevated gripping pressure.<br />

Danielle Toner, production manager at<br />

Archway Engineering commented, “Most of<br />

our production involves one-offs or small<br />

batches, with individual cycles generally<br />

Archway Engineering programmer-operator Ben Jaine setting up a new batch of components in the three Chick OneLOKs on the table of<br />

the Leadwell VMC, ready for machining in one continuous CNC cycle.<br />

20 <strong>Manufacturing</strong> <strong>Machinery</strong> World, <strong>July</strong> <strong>2024</strong>


unning for several hours. Being able to<br />

clamp parts of any shape so firmly in the<br />

OneLOK allows us to mill much more<br />

aggressively using high-feed inserted end<br />

mills and solid carbide drills. In one instance,<br />

an EN8 steel drive unit end plate that<br />

previously took six hours to machine is<br />

completed in one hour.”<br />

She explained that it is now possible to<br />

feed at 7 m/min a 32 mm diameter end mill<br />

rotating at 1,200 rpm, whereas the previous<br />

maximum feed rate was 2 to 3 m/min. At the<br />

same time, higher quality tools may be<br />

employed and depth of cut has increased<br />

from 0.3 to1.0 millimetre. Additionally,<br />

because parts are held more rigidly and the<br />

OneLOK is of low-profile design, there is less<br />

vibration so tools last longer and the<br />

machined finish is better. It helps particularly<br />

with production of the TC shoe as well as<br />

phosphor bronze sliding plates, both of<br />

which require features with a near-polished<br />

surface.<br />

Mrs Toner concluded, “The quicker setup<br />

times using the Chick OneLOKs and the<br />

faster machining cycles that their secure<br />

clamping allows means that a typical short<br />

batch of parts can be produced on the<br />

Leadwell in two days, compared with up to<br />

one week previously.<br />

“I estimate that productivity across the<br />

parts produced on this VMC has increased<br />

by 100% and probably more. The machine<br />

operator is also more productive, as he has<br />

CASE STUDY<br />

extra free time and can plan his work around<br />

the factory more effectively.<br />

“Overall, our investment in Chick<br />

workholding has been a fantastic success and<br />

the advice and service provided by 1st<br />

Machine Tool Accessories have been first<br />

class.”<br />

www.1mta.com<br />

Circular and other non-prismatic parts are clamped in the OneLOKs in soft aluminium<br />

jaws machined to match their shape. The jaw sets can be exchanged in seconds.<br />

<strong>Manufacturing</strong> <strong>Machinery</strong> World, <strong>July</strong> <strong>2024</strong> 21


CASE STUDY<br />

STARTUP RETURNS TO ROOTS<br />

TO GENERATE SUCCESS<br />

When an ex-employee had the ambition of<br />

setting up his own business, the Engineering<br />

Technology Group (ETG) provided both<br />

their blessing and support with a Nakamura-<br />

Tome machine tool. Whilst working as an<br />

applications engineer at ETG, Mike Jerdin’s<br />

personal circumstances changed and he<br />

needed to be close to his family, not on the<br />

road as the role required. Instead of finding a<br />

job on his doorstep, Mike ‘swung for the<br />

fences’, started MTT Engineering Ltd and<br />

bought a Nakamura-Tome WT150 – the<br />

results have been phenomenal.<br />

Taking delivery of his new machine at the<br />

start of April, Mike always had the ambition<br />

of eventually having his own business; and<br />

as a Nakamura expert, he wouldn’t have<br />

wanted to start anywhere else. Recalling the<br />

situation, MTT Engineering’s Founder, Mike<br />

Jerdin says: “Most start-ups begin with a<br />

second-hand machine or two but working<br />

with Nakamura users during my 10 years at<br />

ETG, I knew that these machines deliver the<br />

competitive edge that I needed as a start-up.<br />

I spoke with the team at ETG and they<br />

helped me with a finance and support<br />

package that you wouldn’t get from any<br />

other machine tool supplier.”<br />

Initially having challenges acquiring a<br />

local industrial unit, MTT Engineering has<br />

co-located with a fabrication business in<br />

Macclesfield – a partnership that is proving<br />

beneficial for both parties. As part of the<br />

start-up strategy, MTT Engineering is<br />

offering a fast-turnaround service to the<br />

subcontract and Tier 1 supply chain in the<br />

local area. Initially aimed at businesses<br />

running at capacity, MTT’s early customer<br />

base is reaping the rewards of the twinspindle<br />

twin-turret Nakamura-Tome WT150.<br />

As Mike says: “I started the business with<br />

customers that would give me their overspill<br />

work when they are running at capacity.<br />

However, with its twin-spindle and twinturret<br />

capabilities; I can manufacture the<br />

parts faster, to a higher standard of quality<br />

and precision and more cost-effectively than<br />

my clients. They recognise the benefits and<br />

profitability they are yielding from my<br />

service, so they are continually providing us<br />

with more work. This service is enabling my<br />

clients to reduce their lead times and win<br />

kudos from their customers based upon our<br />

quality, precision and speed of turnaround.”<br />

The fledgling business is winning new<br />

business in the motorsport, mountain bike<br />

and F1 segments as well as the agricultural<br />

and food industries. Making anything from<br />

suspension components and bike forks to<br />

22 <strong>Manufacturing</strong> <strong>Machinery</strong> World, <strong>July</strong> <strong>2024</strong>


CASE STUDY<br />

hygienic fittings, valves, rollers, driveshafts<br />

and specialist fasteners from steel, stainless<br />

and high-density plastics, the diversity of the<br />

workload is a fascinating challenge. A<br />

challenge that the Nakamura-Tome WT150<br />

and the small business owner takes in its<br />

stride.<br />

As Mike continues: “The USP for MTT<br />

Engineering is not just the machine, but my<br />

experience with the machine. The current<br />

workload is typically batches from 20 to 50-<br />

off with some longer runs. The Nakamura<br />

churns through this work at speed, so I can<br />

set the machine 2 to 3 times a day to prepare<br />

for the next job. With set-up times from 30<br />

minutes to over 2 hours depending upon the<br />

complexity of the job, this may not be the<br />

ideal scenario for a machine of this stature,<br />

but it demonstrates that it can be done – and<br />

once it is set up, you won’t find a faster, more<br />

flexible machine than the WT150. I have<br />

sister tooling set-up for the machine, so this<br />

reduces both my set-up times and reduces<br />

my downtime.”<br />

As a small business owner/operator,<br />

Mike is involved in everything from quoting,<br />

deliveries and marketing to running the<br />

machine. Alluding to how he ‘juggles the<br />

balls’, Mike says: “Once the machine is set up<br />

to run, it will run for a few hours – but the<br />

ambition is to get longer running projects<br />

that can run lights-out. The WT150 also has<br />

an Industry 4.0 remote monitoring system.<br />

As a small business owner, this is invaluable.<br />

I can remotely check in on the machine and<br />

its performance parameters at any time from<br />

anywhere. It will also send notifications to<br />

my phone if there is an alarm, a fault or<br />

something that requires attention. This gives<br />

me the confidence to leave the machine<br />

unattended in the knowledge that everything<br />

is running smoothly at optimum levels.”<br />

To maximise performance and optimise<br />

space, the machine has a 1m barfeed,<br />

Hainbuch collet chucks, and excellent driven<br />

tools. When combined with the twin spindles<br />

and twin turrets, the capability of the<br />

machine is incredible. “We have selected<br />

high-end cutting tool partners such as Walter<br />

for our turning tools, Ceratizit for our round<br />

shank tools and Emuge Franken for our<br />

threading lines, so our tool life is exceptional,<br />

and this optimises the performance of the<br />

machine.”<br />

Looking to the future, Mike concludes:<br />

“The business is off to a flying start. This is<br />

because I have positioned the business in a<br />

different niche from other start-ups. The<br />

Nakamura-Tome WT150 is a machine that<br />

delivers high quality, fast turnaround one-hit<br />

machining work that is the preserve of<br />

manufacturers supplying OEMs. This is<br />

winning plaudits with my customers in the<br />

subcontract supply chain as well as the Tier 1<br />

and OEM segments. None of this would have<br />

been possible without the support of ETG<br />

and their team. After years of working on the<br />

Nakamura brand, I can testify to the<br />

machines being the most productive, precise,<br />

flexible and capable machines in the<br />

industry. The quality is beyond reproach and<br />

I wouldn’t want to buy any other brand.”<br />

www.engtechgroup.com<br />

<strong>Manufacturing</strong> <strong>Machinery</strong> World, <strong>July</strong> <strong>2024</strong> 23


CASE STUDY<br />

MILLING AND GRINDING TO SINGLE-FIGURE MICRON<br />

ACCURACY ON ONE MACHINING PLATFORM<br />

Gerhard Rauch GmbH in Trasdorf, Austria,<br />

machines complex mechanical components<br />

and assemblies to tight tolerances. Its<br />

services encompass planning, prototyping<br />

and subcontracting through to toolmaking<br />

and the production of customised machines<br />

and lines, especially for foil stamping in the<br />

food industry. Other sectors served include<br />

aerospace, Formula 1 and the medical<br />

industry.<br />

For high precision prismatic machining,<br />

the company has standardised on the use of<br />

milling centres from German firm Roeders.<br />

Its machines are sold into the UK and Irish<br />

markets exclusively by Hurco Europe, High<br />

Wycombe, which describes the applications<br />

being carried out by the principal’s<br />

customer in Trasdorf.<br />

Founded in 1970, Gerhard Rauch uses a<br />

wide range of production techniques on its<br />

shop floor, including milling, grinding,<br />

spark erosion, turning, hard turning and<br />

laser marking as well as precision<br />

electrochemical machining.<br />

CEO Anton Buresch commented, “We<br />

produce punching tools to extremely high<br />

accuracy. For example, mass production of<br />

aluminium foil yoghurt pot lids requires<br />

tools with gaps that are as fine as 2 µm in<br />

some cases. This requires a tolerance of less<br />

than ± 1 µm for both the punch and the<br />

die.”<br />

In the past, multiple operations were<br />

needed to manufacture such tools. First,<br />

they were pre-milled in a soft state, after<br />

which they were hardened, which resulted<br />

in a certain amount of distortion. The tools<br />

were then milled and ground to their final<br />

dimensions. This multi-stage process was<br />

required because previously the machining<br />

centres in use struggled to process hardened<br />

steel.<br />

The solution was to invest in prismatic<br />

machining centres from Roeders, which are<br />

both rigid and precise enough to machine<br />

even extremely hard materials to the<br />

required accuracy, including tungsten<br />

carbide. They can now be clamped and<br />

machined to final dimensions by milling<br />

and jig grinding on the same platform. It<br />

results in enormous savings in terms of<br />

personnel, throughput time and cost.<br />

One-hit processing eliminates the<br />

additional work involved in building<br />

multiple fixtures, performing several<br />

clamping and unclamping operations and<br />

interrupting the workflow due to shipping<br />

the component for hardening. The<br />

additional administrative expenditure for<br />

packaging, transportation and the ensuing<br />

quality control of incoming goods are<br />

eliminated.<br />

Raphael Schloffer, machine operator and<br />

CAM programmer at Gerhard Rauch said,<br />

“When we received our first Roeders<br />

machine in 2015, we initially felt a little<br />

uneasy because until then we had worked<br />

with Heidenhain controls.<br />

“Fortunately, the proprietary Roeders<br />

control system quickly proved to be easy to<br />

use. The integrated technology database<br />

offers several support options for jig<br />

24 <strong>Manufacturing</strong> <strong>Machinery</strong> World, <strong>July</strong> <strong>2024</strong>


grinding. Heidenhain cycles can also be<br />

integrated into the programs.”<br />

Today there are five 5-axis Roeders<br />

milling centres on the shop floor in<br />

Trasdorf: three RXP 501 DSs and two RXP<br />

601 DSHs. All are automated with an RCE 1<br />

pallet storage system. Depending on the<br />

pallet type, it can hold between eight and 45<br />

workpieces.<br />

All machining centres have linear<br />

motors which, in combination with 32 kHz<br />

drives in all axes, enable highly dynamic,<br />

high precision machining. With this<br />

elevated correction frequency, a significant<br />

reduction in machining time is achieved,<br />

while at the same time surface quality is<br />

optimised. High resolution optical scales<br />

provide positional feedback in all axes. In<br />

addition, the Z-axis is fitted with a<br />

patented, friction-free, vacuum weight<br />

compensation system.<br />

The machines feature sophisticated<br />

temperature management to ensure<br />

thermal stability. The temperature of the<br />

medium flowing through all the main<br />

components is controlled to an accuracy of<br />

± 0.1°C. Another feature is the dedicated<br />

control system based on the Windows<br />

operating system, the functionalities of<br />

which are precisely tailored to the specific<br />

tasks of high speed, high precision<br />

milling, jig grinding and other grinding<br />

operations.<br />

Mr Buresch points to a high accuracy<br />

flange that is produced in one of the cells<br />

from high strength steel having a hardness<br />

CASE STUDY<br />

of 58 HRC. It is machined in its soft state<br />

and hardened, then surface ground on one<br />

side before being transferred to the Roeders.<br />

There are a tapered bore in the centre of the<br />

component and a cylindrical bore on either<br />

side with a diameter tolerance of -0 / +5 µm.<br />

In addition, the distance of their centres to<br />

the axis of the tapered bore must be within<br />

±5 µm.<br />

Machining on the Roeders comprises<br />

hard milling and jig grinding in one<br />

clamping. The two smaller bores are<br />

roughed and ground to size. The taper in the<br />

main bore is then ground to a mirror finish<br />

in a particularly demanding operation<br />

involving a 5-axis simultaneous cycle<br />

provided by the Roeders control. The<br />

resulting surface finish is less than Ra 0.15<br />

µm.<br />

Machined workpieces are frequently<br />

made from tungsten carbide. In certain cases<br />

this is less expensive than a solid steel tool,<br />

as a base of tool steel has a comparatively<br />

thin top layer of tungsten carbide. Only this<br />

latter layer needs to be machined to the<br />

required high precision. The strategy is<br />

made possible by the fact that the Roeders<br />

machines are suited to producing threads in<br />

tungsten carbide.<br />

In another application, a carbide<br />

punching tool measuring 300 x 200 mm<br />

featuring seven individual punches was<br />

produced, as well as the corresponding die.<br />

A gap width of 3 µm had to be maintained<br />

for this tool. Numerous smaller precision<br />

tools and mould components are also<br />

produced on the Roeders systems, partly<br />

from tungsten carbide and also from tool<br />

steels. Here too, extreme precision is often<br />

required for the gap dimensions, for<br />

example when machining injection moulds<br />

for producing components from lowviscosity<br />

materials such as silicones.<br />

www.hurco.co.uk<br />

<strong>Manufacturing</strong> <strong>Machinery</strong> World, <strong>July</strong> <strong>2024</strong> 25


New precision subcontract start-up, Herriott<br />

Precision, acquires its first machine tool – a<br />

new DN Solutions’ high-specification, multitasking<br />

lathe from Mills CNC.<br />

The machine, which was supplied as part<br />

of the investment package with a bar feeder<br />

and bar support unit (BSU), an oil mist<br />

extraction unit and a swarf conveyor and bin,<br />

is the first machine acquired by the company<br />

since it opened its doors for business in April<br />

<strong>2024</strong>.<br />

Mills CNC, the exclusive distributor of<br />

DN Solutions’ and Zayer machine tools in<br />

the UK and Ireland, has recently supplied<br />

Herriott Precision Ltd., a new precision<br />

subcontract start-up, with a DN Solutions’<br />

multi-tasking lathe.<br />

The machine, a Fanuc-controlled 8”<br />

chuck/67mm bar diameter Lynx 2100LSYB<br />

sub-spindle, Y-axis lathe, was installed at the<br />

company’s facility in Worcestershire in April<br />

<strong>2024</strong> and was supplied to Herriott Precision<br />

through Mills’ ‘SMART Options’ machine<br />

tool rental scheme.<br />

CASE STUDY<br />

STARTING AS YOU MEAN TO GO ON!<br />

SMART OPTIONS<br />

This scheme enables manufacturers to ‘rent’<br />

a new DN Solutions’ machine (machining<br />

centre, lathe etc.), for an initial 12-month<br />

period, and is an attractive and flexible<br />

option for component manufacturers looking<br />

to increase and improve their machining<br />

capacity and capabilities, without being tied<br />

to a long-term finance agreement.<br />

With no deposit required and with<br />

training provided as part of the package<br />

SMART Options, via an agreed schedule of<br />

tailored monthly repayments, also provides<br />

customers with a number of commercial<br />

advantages:<br />

Mills CNC has recently supplied Herriott Precision Ltd., with a DN Solutions’ multitasking<br />

lathe. The machine, a Fanuc-controlled 8” chuck/67mm bar diameter Lynx<br />

2100LSYB sub-spindle, Y-axis lathe, was installed at the company’s facility in<br />

Worcestershire in April <strong>2024</strong>.<br />

i. off-balance sheet accounting and<br />

reporting<br />

ii. rental repayments being 100% allowable<br />

against taxable profits<br />

Despite being installed just a few short<br />

weeks ago, the Lynx 2100LSYB installed at<br />

Herriott Precision is already earning its keep<br />

machining a range of small, high-precision<br />

and complex parts for a range of customers.<br />

These parts, typically machined from<br />

solid in small batches, are characterised by<br />

their tight, tied-up tolerances and high<br />

surface finish requirements.<br />

HERRIOTT PRECISION:<br />

GETTING THE WORK IN<br />

Like all new start-up businesses, Herriott<br />

Precision has, amongst to a myriad of other<br />

issues and priorities spent, and continues to<br />

spend, time and effort raising its profile and<br />

promoting its machining credentials in order<br />

to attract and secure high-value, profitable<br />

and, hopefully, repeat business.<br />

To this end, the company has become a<br />

fully signed up member of the Qimtek<br />

Supplier Network, a digital portal facility<br />

that enables direct communication between<br />

subcontractors looking for work and who<br />

have machining capacity available, and<br />

buyers searching for companies that can<br />

quote for, and handle, their machining<br />

projects.<br />

Says Joshua Herriott, owner and director:<br />

“The Qimtek relationship was our first<br />

port of call to acquire work, and is a stepping<br />

stone to us securing new, long-term<br />

machining contracts in the future.”<br />

Signing up to Qimtek has already paid<br />

dividends.<br />

As well as Qimtek advisors helping<br />

Herriott Precision develop a new website,<br />

26 <strong>Manufacturing</strong> <strong>Machinery</strong> World, <strong>July</strong> <strong>2024</strong>


which is due to go live imminently, the<br />

relationship has also helped the company<br />

secure a contract to machine high-precision<br />

aerofoil prototype parts for a design<br />

engineer/entrepreneur.<br />

This work is ideal for the Lynx 2100LSYB<br />

and involves machining, to high and<br />

repeatable accuracies, eight separate<br />

(housing type) parts made from an<br />

aerospace-grade aluminium alloy solid billet.<br />

The front end of the part is machined on<br />

the lathe’s main spindle and is then<br />

transferred to the sub-spindle for machining<br />

the back-end. Milled features i.e., bores,<br />

threads etc., are then (axially and radially)<br />

machined on the part employing the Lynx’s<br />

Y-axis and driven tooling.<br />

Since securing the contract, further<br />

discissions with the customer have resulted<br />

in Herriott Precision being approached to<br />

machine a number of different DELRIN<br />

components (four per housing), that<br />

complete the entire aerofoil assembly.<br />

Continues Joshua Herriott:<br />

“The Lynx lathe’s multi-tasking, ‘one-hit’<br />

capabilities, combined with my machining<br />

and programming experience, enabled a<br />

competitive and, what transpired to be, a<br />

successful quote to be sent to the customer.”<br />

THE LYNX 2100LSYB –<br />

A CLOSER LOOK<br />

The Lynx 2100LSYB is a highly-popular<br />

compact lathe with a 300mm turning<br />

diameter and a 510mm turning length.<br />

The standard machine is equipped with a<br />

main 15kW/4500rpm main spindle, a +/-<br />

52.5mm Y-axis, 6,000rpm driven tooling<br />

capabilities, a servo-driven 12/24-position<br />

turret and a 5” chuck 5.5kW/6000rpm subspindle.<br />

Other features include the Fanuc iPlus<br />

control with a 15” touchscreen iHMI for fast<br />

CASE STUDY<br />

set-up and programming, an automatic parts<br />

catcher, a set of 5” and 8” (3-jaw) hydraulic<br />

chucks and an automatic tool setter for<br />

improved process reliability.<br />

The Lynx 2100LSYB supplied to Herriott<br />

Precision was also supplied with a number of<br />

options and accessories.<br />

These included a high-efficiency<br />

FilterMist oil mist extraction unit, a MH500<br />

swarf conveyor and bin, Hainbuch collet<br />

chucks and a Hydrafeed MSV65 servodriven,<br />

short-magazine bar feeder with an<br />

integrated bar support unit.<br />

The inclusion of a bar feeder adds another<br />

string to Herriott Precision’s bow and<br />

stengthens its ability to secure new business<br />

from customers.<br />

Explains Joshua Herriott:<br />

“To date, we have only used our Lynx<br />

2100LSYB for chucking work. However, the<br />

integration of a bar feeder enables us to take<br />

on new, higher volume work and, where<br />

feasible, run the machine unattended to<br />

achieve improved productivity and process<br />

efficiencies.”<br />

ABOUT HERRIOTT PRECISION<br />

Herriott Precision is a new start-up business<br />

established by owner and director, Joshua<br />

Herriott.<br />

Mr Herriott is an apprentice-trained<br />

toolmaker and has significant experience in<br />

and throughout the aerospace and medical<br />

manufacturing supply chains, to name but a<br />

few.<br />

In 2019, some years after also completing<br />

a HNC in Mechanical Engineering, Mr<br />

Herriott decided to become self-employed as<br />

a Project Engineer and worked on a range of<br />

fixed term contracts for a number of<br />

companies.<br />

These contracts varied in scope and scale<br />

and included:<br />

a) designing, developing, standardising and<br />

implementing new lean manufacturing<br />

processes and best-practice methods for<br />

machining super alloy turbine blades for an<br />

aerospace customer.<br />

b) introducing customised ‘one-piece flow’<br />

techniques to improve a medical device<br />

(orthopaedic implants) customer’s<br />

manufacturing cell’s efficiency and<br />

productivity.<br />

It was with the latter where Mr Herriott<br />

first came across Mills CNC and the Doosan<br />

MX mill-turn machines the company had<br />

supplied to this manufacturer.<br />

This knowledge and experience stood<br />

him in good stead and when Mr Herriott<br />

decided to set up Herriott Precision Ltd.,<br />

which he acknowledges “was always his end<br />

game”, it was natural that he contacted Mills<br />

CNC to find out what machine tool<br />

technologies might be available, and what<br />

support they could offer.<br />

Concludes Mr Herriott:<br />

“Mills has been very supportive and<br />

proactive – exactly what was required to help<br />

me get the business up and running.<br />

“Acquiring a high-specification DN<br />

Solutions’ multi-tasking lathe on a rental<br />

basis, has helped control costs and manage<br />

cash flow, and has been a key factor in<br />

helping secure machining contracts for<br />

prototypes, pre-production parts and small<br />

batch production runs.<br />

“There are many complex and timeconsuming<br />

issues to address and resolve<br />

when setting up a new business (i.e., finding<br />

suitable premises, attracting and securing<br />

funding etc.). The learning curve is steep and<br />

without the support of Mills CNC this would<br />

have been much more difficult to negotiate.”<br />

www.millscnc.co.uk<br />

<strong>Manufacturing</strong> <strong>Machinery</strong> World, <strong>July</strong> <strong>2024</strong> 27


LANTEK EXPERT AND<br />

IQUOTING ARE<br />

INDISPENSABLE AT<br />

A13 ENGINEERING<br />

A13 Engineering moved from plasma cutting to laser cutting in<br />

October 23 with the installation of a Bodor 12kW Laser and Lantek<br />

Expert software. Harry Hodgetts, Managing Director at A13<br />

Engineering says, “With high-definition plasma, we found that it was<br />

not suitable for about 10% of our production, driving us to invest in<br />

a laser cutter giving higher accuracy and automatic part etching for<br />

easy component identification.”<br />

The Worcester based company is a one stop shop, with both<br />

fabrication and machining capabilities,<br />

designing and manufacturing a range of<br />

attachments for excavators, diggers and<br />

tractors, as well as farm and factory<br />

structural steel buildings. Part identification<br />

is crucial during the manufacture and build<br />

of these products, with many very similar<br />

components. This own product aspect of the<br />

business takes up around half of the capacity,<br />

with the remainder filled with subcontract<br />

work.<br />

Harry Hodgetts says, “We were already<br />

aware of Lantek and chose it without<br />

hesitation because it met all our needs. The<br />

decision was straightforward. Laser cutting<br />

allows us to handle a variety of materials,<br />

and with the software, we can seamlessly<br />

import customers’ CAD files into the Expert<br />

software. The majority of our work is cutting<br />

mild steel between 2mm and 30mm thick and<br />

stainless between 1mm and 10mm thick. The<br />

machine has a shuttle table so we can unload<br />

parts while the machine is cutting the next<br />

sheet. With Lantek’s nesting we can tag parts<br />

in the sheet and nest parts in larger holes,<br />

which would otherwise be scrap, add the<br />

odd part in a spare area, and have the<br />

flexibility to use up remnants of material,<br />

maximising our material utilisation.”<br />

The subcontract side of the business has<br />

required A13 Engineering to generate a large<br />

volume of quotations. Previously this was<br />

done using a series of spreadsheets which<br />

took over 20 minutes for each quotation. By<br />

adding Lantek iQuoting the time has been<br />

reduced to 5 minutes. The software holds<br />

CASE STUDY<br />

material prices and allocations of material.<br />

Nesting and machining times are simulated<br />

as is gas use. Harry Hodgetts adds,<br />

“iQuoting is in the Cloud so can be operated<br />

from anywhere creating a quotation around<br />

10 times faster than we could do previously<br />

and much more accurately. Gas usage is a big<br />

variable cost which is highly job dependent.<br />

Stainless steel and aluminium use a lot of gas<br />

for example. We have done trials and found<br />

that the usage calculated by iQuoting is very<br />

close to what we actually use.”<br />

The Lantek software can aggregate<br />

multiple materials and thicknesses from<br />

subcontract enquiries and orders,<br />

automatically splitting them out so that nests<br />

can be created in sheets or remnants, mixing<br />

parts from different customers in the same<br />

type of sheet, showing what is left and giving<br />

A13 the ability to add individual extra parts,<br />

if it chooses, to fill the sheet completely.<br />

Once completed, iQuoting generates a pdf<br />

quotation which is emailed directly to the<br />

customer. When the order is received, all the<br />

manufacturing information is already in the<br />

system so the job simply needs to be released<br />

to the workshop ready for manufacture.<br />

Harry Hodgetts says, “The support from<br />

Lantek has been excellent both online and in<br />

person, helping us to get the best out of both<br />

the machine and the software. As Lantek can<br />

program many different makes and<br />

technologies of sheet metal machinery, we<br />

are also well-prepared for any future<br />

investment we might make, such as tube<br />

cutting machinery. In our fast-paced<br />

industry, Lantek Expert and iQuoting have<br />

become indispensable to us. Has it been a<br />

benefit to us? Absolutely.”<br />

ABOUT LANTEK<br />

Lantek is a multinational which is leading the<br />

digital transformation of companies in the<br />

sheet metal and metal industry. With its<br />

patented manufacturing intelligence<br />

software, it enables factories to be connected,<br />

turning them into Smart Factories. It rounds<br />

off its range of services with CAD, CAM,<br />

MES, and ERP solutions for companies that<br />

manufacture metal parts from sheet metal,<br />

tubes, and profiles using any cutting<br />

technology (laser, plasma, oxycut, waterjet,<br />

shearing and punching).<br />

Founded in 1986 in the Basque Country<br />

(Spain), one of the main European hubs of<br />

machine tool development, Lantek enables<br />

the integration of sheet metal and metal<br />

processing technologies using the most<br />

advanced manufacturing management<br />

software. The company is currently the<br />

outstanding leader in its sector thanks to its<br />

capacity for innovation and commitment to<br />

internationalization. With more than 32,000<br />

customers in over 100 countries and 21<br />

offices in 15 countries, it has an extensive<br />

network of distributors with an international<br />

presence.<br />

www.lantek.com<br />

28 <strong>Manufacturing</strong> <strong>Machinery</strong> World, <strong>July</strong> <strong>2024</strong>


S E R V I C E S D I R E C T O R Y<br />

ASSOCIATIONS<br />

THE MANUFACTURING TECHOLOGIES ASSOCIATION<br />

62 Bayswater Road, London WS 3PS<br />

Tel: 0207 7298 6400<br />

Web: www.mta.org.uk<br />

AUCTIONEERS<br />

APEX AUCTIONS LIMITED - ONLINE MACHINE TOOL AUCTIONS.<br />

PO Box 329, Brighton BN1 1TQ, United Kingdom.<br />

Tel: UK Office: +44 (0) 1273 224466 US Office: +1 630 718 9804<br />

Email: info@apexauctions.com<br />

Web: www.apexauctions.com<br />

AMS (UK) LTD<br />

Gloucester Auction Centre, Bristol Road, Gloucester, GL2 5DD.<br />

Tel: +44(0) 1452 207777<br />

Email: info@ams.uk<br />

Web: www.ams.uk<br />

PEAKER PATTINSON AUCTIONEERS Ltd.<br />

The Grange Offices, Aunby, Stamford, Lincs PE9 4EE, England<br />

Tel: 01778 590111 Fax: 01778 590730<br />

Email: info@ppauctions.com<br />

Web: www.ppauctions.com<br />

London Office: Tel: 0208 944 1898 Fax: 0208 879 7269<br />

Email: london@ppauctions.com<br />

AUCTIONS & VALUATIONS<br />

LAMBERT SMITH HAMPTON<br />

AuctionSales.AssetAdvisory@lsh.co.uk<br />

Valuations.AssetAdvisory@lsh.co.uk<br />

BARRELLING/SUPER FINISHING<br />

SHARMIC ENGINEERING LIMITED<br />

Vibratory/shotblast finishing. New & Used vibratory machines, repairs<br />

& consumables<br />

Baldwin Road, Stourport-on-Severn, Worcs.<br />

Tel: 01299 878123 Fax: 01299 879409<br />

Email: info@sharmic.co.uk<br />

Web: www.sharmic.co.uk<br />

BROACHING AND KEY WAY CUTTING<br />

ALCESTER BROACH & TOOL CO. LTD.<br />

Comprehensive sub-contracting broaching facilities, including own<br />

tooling. Broach manufacturing and re-grind & repair services. The total<br />

broaching service.<br />

Pipers Road, Park Farm South, Redditch, Worcs B98 OHU<br />

Tel: 01527 523107 Fax: 01527 526137<br />

Email: sales@alcesterbroach.com<br />

Web: www.alcesterbroach.com<br />

BROACHING AND KEY WAY CUTTING<br />

B & H GEARS LTD<br />

Spur, helical, bevel. racks and pinions, sprockets, timing pulleys,<br />

worms and wormwheels, gear crowning/barrelling/tapering, splining,<br />

serration, broaching, internal and external gears.<br />

Star Ironworks, Greenacres Road, Oldham, Lancs. OL4 2BT<br />

Tel: 0161 627 4610<br />

Fax: 0161 628 3141<br />

Email: sales@bandhgears.co.uk<br />

Web: www.bandhgears.co.uk<br />

CNC GRINDING<br />

CENTRAL GRINDING SERVICES LTD<br />

Precision Internal & External C.N.C. Grinding, 50 offs up to large qtys,<br />

all materials including Exotics, Carbide & Coatings. ISO 9001-2000.<br />

3A Pomery Drive, Oadby Industrial Estate, Oadby, Leicester LE2 5NE.<br />

Tel: 0116 271 8188 Fax: 0116 271 8199<br />

Email: info@centralgrinding.co.uk<br />

Web: www.centralgrindingservices.co.uk<br />

CNC MACHINE TOOLS SPARES AND<br />

SERVICE, REPAIRS<br />

CNC SYSTEMS LTD<br />

Fanuc Systems & Fuji AC and DC drive repairs, supply of spares and<br />

installation.<br />

40 Redwoods, Addlestone, Surrey KT15 1JN Tel: 07740 187341 Tel: 01932<br />

830492<br />

Email: offices@cncsystemsltd.co.uk<br />

Web: www.cncsystemsltd.co.uk<br />

CNC PROGRAMMING & TRAINING<br />

GARDNER CNC<br />

For Training: Programming: CAD/CAM Systems: Technical Assistance<br />

and more. Help is just a phone call away.<br />

1 Green Hill Farm, Bishop Itchington, Warwickshire CV4 72SS<br />

Tel: 01926 614882 Fax: 01926 614884<br />

Email: info@gardner-cnc.co.uk<br />

CNC RETROFITTING<br />

MACHINERY PLANT SERVICES LTD<br />

Specialists in Retrofitting all types of Press Brakes and Guillotines -<br />

App. UK Agent for CYBELEC Controls<br />

38a Doddington Road, Earls Barton, Northampton NN6 0NF<br />

Tel: 01604 811634 Fax: 01604 811123<br />

Web: www.cybelec.co.uk<br />

Email: info@machinery-plant-servs.com<br />

CNC TURNING / MILLING<br />

B & H GEARS LTD<br />

Spur, helical, bevel. racks and pinions, sprockets, timing pulleys,<br />

worms and wormwheels, gear crowning/barrelling/tapering, splining,<br />

serration, broaching, internal and external gears.<br />

Star Ironworks, Greenacres Road, Oldham, Lancs. OL4 2BT<br />

Tel: 0161 627 4610 Fax: 0161 628 3141<br />

Email: sales@bandhgears.co.uk<br />

Web: www.bandhgears.co.uk<br />

N.A.B. PRECISION TOOLING LTD<br />

Up to 2 metres Diameter CNC Turning 900 Diameter x 4 meter BC.<br />

Knowl Piece, Wilbury Way, Hitchin, Herts SG4 0TY<br />

Tel: 01462 456565 Fax: 01462 420039<br />

Email: nab_sales@btconnect.com<br />

Web: www.nabprecisiontooling.com<br />

CNC VERTICAL BORING<br />

N.A.B. PRECISION TOOLING LTD<br />

Up to 2 metres Diameter CNC Turning 900 Diameter x 4 meter BC.<br />

Knowl Piece, Wilbury Way, Hitchin, Herts SG4 0TY<br />

Tel: 01462 456565 Fax: 01462 420039<br />

Email: nab_sales@btconnect.com Web: www.nabprecisiontooling.com<br />

DEEP HOLE BORING<br />

HONE-ALL PRECISION LTD<br />

Capacity Available – Call us today!<br />

AS9100D, ISO 9001:2015 & Rolls Royce approved supplier for: Deep<br />

Hole Boring, Deep Hole Drilling, CNC Honing & CNC Turning, ø2.5mm<br />

– 220mm internal diameter x over 3 metres long. Prototype to<br />

production batch, aluminium to aermet, for the highest levels of quality<br />

and service, contact us for a quote today!<br />

Cherrycourt Way, Leighton Buzzard, Beds. LU7 4UH.<br />

Tel: 01525 370666<br />

Email: sales@hone-all.co.uk<br />

Web: www.hone-all.co.uk<br />

SUBCON DRILLING LTD<br />

ISO 9001 : 2015 Quality Assured Company. The UK Leader in Ejector<br />

Drilling, Gun Drilling & Honing, fast response and turnaround.<br />

Subcon Drilling, Unit 6, The Heron Business Park, Eastman Way,<br />

Hemel Hempstead HP2 7FW. Tel: 01442 205960<br />

Email: ryan@subcondrilling.co.uk<br />

Web: www.subcondrilling.co.uk<br />

S E R V I C E P R O V I D E R S - I n c r e a s e y o u r c u s t o m e r b a s e f o r l e s s t h a n £ 2 a w e e k<br />

<strong>Manufacturing</strong> <strong>Machinery</strong> World, <strong>July</strong> <strong>2024</strong> 29


S E R V I C E S D I R E C T O R Y<br />

DEEP HOLE DRILLING<br />

HONE-ALL PRECISION LTD<br />

Capacity Available – Call us today!<br />

AS9100D, ISO 9001:2015 & Rolls Royce approved supplier for: Deep<br />

Hole Boring, Deep Hole Drilling, CNC Honing & CNC Turning, ø2.5mm –<br />

220mm internal diameter x over 3 metres long. Prototype to production<br />

batch, aluminium to aermet, for the highest levels of quality and<br />

service, contact us for a quote today!<br />

Cherrycourt Way, Leighton Buzzard, Beds. LU7 4UH.<br />

Tel: 01525 370666<br />

Email: sales@hone-all.co.uk<br />

Web: www.hone-all.co.uk<br />

DIGITAL READOUT EQUIPMENT<br />

MACHINE DRO<br />

DRO supplier of all major brands including M-DRO, Newall, Acu-rite, Mitutoyo.<br />

Linear and rotary encoders specialist. Install, repairs and spares.<br />

Machine DRO Dept, Pindar Road, Hoddesdon, Hertfordshire, EN11 0BZ, UK.<br />

Tel: +44 (0)1992 455921<br />

Email: sales@machine-dro.co.uk<br />

Web: www.machine-dro.co.uk<br />

WARREN MEASUREMENT SYSTEMS<br />

Independent DRO company offering sales & service<br />

on all makes of DRO.<br />

9 Woodford Road, Burton, Latimer, Northants, NN15 5UX<br />

Tel: 01536 722712<br />

Fax: 01536 609025<br />

Email heather@warrenmeasurement.co.uk<br />

FINANCE FOR MACHINERY<br />

CITY AND EUROPEAN ASSET FINANCE LIMITED<br />

Independent finance broker funding machinery of all types, new or<br />

used on Hire Purchase or Lease.<br />

Tel: 01483 280111 Mobile: 07866 266100<br />

Email: dmcphillips@leasingfinance.com<br />

Web: www.cityandeuropean.co.uk<br />

Contact Name: Duncan McPhillips.City and European Asset Finance Ltd is<br />

authorised and regulated by the Financial Conduct Authority.<br />

LINDSAY FINANCE<br />

BUSINESS FINANCE SPECIALISTS<br />

Tel: 0115 931 4545<br />

Email: sales@lindsay.finance<br />

Web: www.lindsay.finance<br />

GEAR CUTTING<br />

B & H GEARS LTD<br />

Spur, helical, bevel. racks and pinions, sprockets, timing pulleys,<br />

worms and wormwheels, gear crowning/barrelling/tapering, splining,<br />

serration, broaching, internal and external gears.<br />

Star Ironworks, Greenacres Road, Oldham, Lancs. OL4 2BT<br />

Tel: 0161 627 4610<br />

Fax: 0161 628 3141<br />

Email: sales@bandhgears.co.uk<br />

Web: www.bandhgears.co.uk<br />

GRINDING<br />

CENTRAL GRINDING SERVICES LTD.<br />

Precision grinding, 1 offs - batchwork, all materials, universal, surface,<br />

centreless and thread grinding universal up to 2 metres long<br />

3 Pomeroy Drive, Oadby Industrial Estate, Oadby, Leiceester, LE2 5NE<br />

Tel: 0116 2718188<br />

Fax: 0116 2718199<br />

Email:info@centralgrinding.co.uk<br />

Website: www.centralgrindingservices.co.uk<br />

GUARDING<br />

CRESCENT MACHINERY<br />

PUWER Inspections, all types of machinery guarding. Mechanical<br />

barriers or infra-red guarding, full perimeter interlock guarding.<br />

Group Rhodes Limited, Unit 21, Calder Vale Road, Wakefield WF1 9RD.<br />

Email: information@grouprhodes.co.uk<br />

Tel: +44 (0) 1924 371161<br />

GUILLOTINE BLADES<br />

CRESCENT MACHINERY<br />

Regrinding + Turning Service, same day regrinding if pre-booked.<br />

New blades any size or make of machine.<br />

To cut all materials. Onsite service all makes of Guillotines.<br />

Group Rhodes Limited, Unit 21, Calder Vale Road, Wakefield WF1 9RD.<br />

Email: information@grouprhodes.co.uk<br />

Tel:+44 (0) 1924 371161<br />

GUN DRILLING<br />

HONE-ALL PRECISION LTD<br />

Capacity Available – Call us today!<br />

AS9100D, ISO 9001:2015 & Rolls Royce approved supplier for: Deep<br />

Hole Boring, Deep Hole Drilling, CNC Honing & CNC Turning, ø2.5mm –<br />

220mm internal diameter x over 3 metres long. Prototype to production<br />

batch, aluminium to aermet, for the highest levels of quality and<br />

service, contact us for a quote today!<br />

Cherrycourt Way, Leighton Buzzard, Beds. LU7 4UH.<br />

Tel: 01525 370666<br />

Email: sales@hone-all.co.uk<br />

Web: www.hone-all.co.uk<br />

SUBCON DRILLING LTD<br />

ISO 9001 : 2015 Quality Assured Company. The UK Leader in Ejector<br />

Drilling, Gundrilling & Honing, fast response and turnaround.<br />

Subcon Drilling, Unit 6, The Heron Business Park, Eastmman Way, Hemel<br />

Hempstead.<br />

Tel: 01442 205960<br />

Email: ryan@aol.com Web: www.subcondrilling.co.uk<br />

HONING<br />

APPERLEY HONING LTD<br />

Honing capacity available from 3.00mm to 750.00mm diameter and<br />

lengths up to 15metres. ISO 9002<br />

Contact: Michelle Sanders,<br />

Malmesbury Road, Kingsditch Trading Estate, Cheltenham GL51 9PL<br />

Tel: 01242 525868 Fax: 01242 224738<br />

Email: michelle@apperleyhoning.co.uk<br />

Web: www.apperleyhoning.co.uk<br />

HONING<br />

HONE-ALL PRECISION LTD<br />

Capacity Available – Call us today!<br />

AS9100D, ISO 9001:2015 & Rolls Royce approved supplier for: Deep<br />

Hole Boring, Deep Hole Drilling, CNC Honing & CNC Turning, ø2.5mm –<br />

220mm internal diameter x over 3 metres long. Prototype to production<br />

batch, aluminium to aermet, for the highest levels of quality and<br />

service, contact us for a quote today!<br />

Cherrycourt Way, Leighton Buzzard, Beds. LU7 4UH.<br />

Tel: 01525 370666<br />

Email: sales@hone-all.co.uk<br />

Web: www.hone-all.co.uk<br />

SUBCON DRILLING LTD<br />

ISO 9001 : 2015 Quality Assured Company. The UK Leader in Ejector<br />

Drilling, Gun Drilling & Honing, fast response and turnaround.<br />

Subcon Drilling, Unit 6, The Heron Business Park, Eastmman Way, Hemel<br />

Hempstead.<br />

Tel: 01442 205960<br />

Email: ryan@subcondrilling.co.uk Web: www.subcondrilling.co.uk<br />

INSPECTION EQUIPMENT<br />

MIDLAND METROLOGY LTD<br />

Profile projectors, vision systems, hardness testers, granite plates/tables/squares –<br />

used inspection equipment, calibration laboratory.<br />

Unit G3, Little Heath Industrial Estate, Old Church Road, Coventry CV6 7ND<br />

Tel: +44 (0) 2476 638280 Fax: +44 (0)2476 638772<br />

Email: sales@midland-metrology.co.uk<br />

S E R V I C E P R O V I D E R S - I n c r e a s e y o u r c u s t o m e r b a s e f o r l e s s t h a n £ 2 a w e e k<br />

30 <strong>Manufacturing</strong> <strong>Machinery</strong> World, <strong>July</strong> <strong>2024</strong>


S E R V I C E S D I R E C T O R Y<br />

LAPPING<br />

KEMET INTERNATIONAL LTD<br />

70 years experience in Lapping and Polishing Systems and<br />

Consumables, fast and efficient contract Lapping service.<br />

Cuxton Road, Maidstone, Kent ME15 9NJ<br />

Tel: 01622 755287 Fax: 01622 670915<br />

Email: sales@kemet.co.uk<br />

Web: www.kemet-lapping.co.uk<br />

PRECISION LAPPING LTD.<br />

16 Marine Way, Hogwood Lane Industrial Estate, Finchampstead,<br />

Berks RG40 4RF<br />

Tel: 0118 973 5989 Fax: 0118 973 7241<br />

Web: www.precision-lapping.co.uk<br />

LASER CALIBRATION<br />

C.D. MEASUREMENTS LTD<br />

Specialists in laser calibration of machine tools & measuring<br />

equipment. UKAS accredited. No. 0344 for on site calibration.<br />

Chomlea House, Hadfield Road, Hadfield, Glossop, Derbys. SK13 2ER<br />

Tel: 01457 852929 Fax: 01457 860619<br />

Web: www.cdmeasurements.com<br />

MACHINE TOOL REBUILD<br />

BLUE DIAMOND MACHINE TOOLS LTD<br />

Suppliers of new and used machine tools, rebuilding and repairs,<br />

suppliers of new tooling and sub-contract slideway grinding, CNC<br />

retrofitting.<br />

Unit 6B, Hackworth Park Industrial Estate, Shildon,<br />

County Durham DL4 1HG<br />

Tel: 01388 776052 Fax: 01388 774770<br />

Email: sales@bdmtools.co.uk<br />

Web: www.bluediamondmachinetools.co.uk<br />

METROL<br />

CNC SYSTEMS LTD<br />

High accuracy sensors. Used on CNC Lathes, Machining Centres and Grinders.<br />

40 Redwoods, Addlestone, Surrey KT15 1JN<br />

Tel: 01932 830492 Mob: 07740 187341<br />

Email: offices@cncsystemsltd.co.uk Web: www.cncsystemsltd.co.uK<br />

PRESS SERVICING MAINTENANCE<br />

GROUP RHODES LTD<br />

(Competitive OEM Mechanical and Electrical repairs to Rhodes, HME,<br />

Bentley, Cowlishaw Walker and other makes. Full Spares service and<br />

free advice on CE/PUWER legislation. ISO 9001, ISO 14001 and CE<br />

(Lloyds) approved)<br />

PO Box 740, Calder Vale Road, Wakefield, WF1 5PE.<br />

Tel: +44 (0)1924 371161 Fax +44 (0)1924 370928<br />

Email: sales@grouprhodes.co.uk<br />

Website: www.grouprhodes.com<br />

T.M.A. ENGINEERING LTD<br />

Power Press Specialists, Service, Spares, Repairs, Insurance<br />

Inspections, Maintenance, Guards.<br />

95-111 Tyburn Road, Erdington, Birmingham B24 8NQ<br />

Tel: 0121 328 1908 Fax: 0121 322 2017<br />

Email: sales@TMAeng.co.uk<br />

Web: www.TMAeng.co.uk<br />

PRESSBRAKE TOOLING<br />

PK TOOLING<br />

New & Used Pressbrake Tooling supplier for most makes of machines<br />

282 Newton Road, Rushden, Northants, NN10 0SY.<br />

Tel: 01933 355726<br />

Email: sales@pktooling.com<br />

Web: www.pktooling.com<br />

PRODUCTION CONTROL SOFTWARE<br />

PSL DATATRACK<br />

Production control software for sub-contractors and precision engineers.<br />

Quotations, Sales & Works Orders, Process Layouts, Stock Control, Purchasing,<br />

Scheduling, Shop Floor Data Collection, Quality & Tooling, Traceability, Financial,<br />

CRM.<br />

Lily Hill House, Lily Hill Road, Bracknell, Berkshire RG12 2SJ<br />

Tel: 01344 827312 or 08456 345931<br />

Email: machworld@psldatatrack.com Web: www.psldatatrack.com<br />

ROLLFORMERS<br />

FORMIT LIMITED<br />

Design & supply of cold Rollform Equipment & Tooling, Press Feeding<br />

& Coil Processing Equipment. New & Used <strong>Machinery</strong> For Sale<br />

Unit 3, City Estate, Corngreaves Road, Cradley Heath,<br />

West Midlands B64 7EP.<br />

Tel: 01384 895150<br />

Email: sales@formit.co.uk Web: www.formit.co.uk<br />

ROLLING MILLS<br />

DURSTON ROLLING MILLS<br />

Rolling mills for all applications<br />

Progress House, Hospital Hill, Waterside, Chesham, Bucks, HP5 1PJ<br />

Tel: 01494 535388 Fax: 01494 792966<br />

Email: sales@durston.co.uk Web: www.durston.com<br />

ROTARY TABLES<br />

1st MACHINE TOOL ACCESSORIES<br />

4th & 5th Axis tables and custom-buillt solutions.<br />

1 The Headlands, Downton, Salisbury, Wilts SP5 3JJ<br />

Tel: 01725 514000 Email: enquiries@kitagawaeurope.com<br />

SAWING<br />

ACCURATE CUTTING SERVICES<br />

Saws and blades by Amada for optimum cutting performance.<br />

To find out more about Amada high speed cutting machines and blades,<br />

call us on 01527 527058<br />

Email: sales@accurate-cutting.co.uk Web: www.accurate-cutting.co.uk<br />

ADDISON SAWS LTD<br />

(Sawing machine and consumables specialists. Est. 55 years)<br />

Attwood Street, Lye, Stourbridge, West Midlands DY9 8RU<br />

Tel: 01384 264950 Fax: 01384 264955<br />

Email: sales@addisonsaws.co.uk Web: www.addisonsaws.co.uk<br />

BEHRINGER LTD<br />

(SAWING MACHINE SUPPLIER ESTABLISHED OVER 100 YEARS)<br />

Subsidiary of the parent company Behringer GmbH, in Germany. Behringer,<br />

Behringer Eisele and Vernet Behringer products<br />

Complete range of billet cutting and mitre cutting, band saws and circular<br />

cold saws and plate saws including Vernet Behringer structural fabrication<br />

processing equipment.<br />

Handling equipment to suit specific requirements<br />

After sales and service and support across the UK with next day delivery.<br />

Demonstrations available at our service centre<br />

Tel 01296 668259. Web: www.behringerltd.co.uk<br />

Email info@uk.behringer.net<br />

ADS PRECISION LTD<br />

For all your metal cutting needs. Suppliers of new & used metal sawing<br />

bandsaws & circular saws (from manual to automatic CNC), Bahco bimetal<br />

& carbide bandsaw blades, spare parts for a wide range of saws,<br />

breakdown, repairs & servicing, lubricants and in house subcontract<br />

cutting/sawing, CNC milling, turning and machining.<br />

Unit 1, Aspen Court, Centurion Business Park, Bessemer Way,<br />

Rotherham S60 1FB. Tel: 0114 2347352 Fax: 0114 2347362<br />

Email: sales@adsprecision.com Web: www.adsprecision.com<br />

JHP MACHINE SALES LTD<br />

UK agents for BEWO and RUSCH Sawing <strong>Machinery</strong>, Manual to<br />

Automatic and CNC Bandsaws, Automatic Tube Saws, Circular Saws,<br />

Blades, Breakdowns, Spares, Service and Repairs to a wide range of<br />

machinery.<br />

EchoENG: A wide range of Machine Tools i.e., Press Brakes,<br />

Guillotines, Machining Centers. Lathes, Mills and much much more.<br />

UK agents for DYNOBEND Bending and Tube end forming Machines.<br />

Unit 2 Phoenix Park Ind Est, Chickenhall Lane, Eastleigh SO50 6PQ<br />

Tel: 02381 942827 Email: sales@jhpengineeringservices.co.uk<br />

STARTRITE-MACHINE SPARES<br />

Machine Spares are specialists in the manufacture of spares for<br />

Startrite Saws. We manufacture our spares from original drawings in<br />

house, in the UK. We have extensive spares in our stock ready for<br />

immediate dispatch.<br />

Machine Spares Ltd, Garratt St., Brierley Hill DY5 1JU.<br />

Tel: 01384 489000 Web: www.machinespares.net<br />

S E R V I C E P R O V I D E R S - I n c r e a s e y o u r c u s t o m e r b a s e f o r l e s s t h a n £ 2 a w e e k<br />

<strong>Manufacturing</strong> <strong>Machinery</strong> World, <strong>July</strong> <strong>2024</strong> 31


S E R V I C E S D I R E C T O R Y<br />

SCRAP METAL RECYCLING<br />

H. A. MASON (METALS) LTD<br />

Buyers of all non-ferrous scrap metals<br />

Two Woods Lane, off Mill Street, Brierley Hill, West Midlands DY5 1TA<br />

Tel: 01384 79841 Fax: 01384 76414<br />

Email: info@masonmetals.co.uk Web: www.masonmetals.co.uk<br />

SERVO MOTOR & DRIVE REPAIRS<br />

EUROSERV LIMITED<br />

Specialist Repairs to all Manufactures of Servomotors, Spindle Motors<br />

and Drives + Associated Equipment.<br />

Unit 16 & 17, Whitworth Road, Armstrong Industrial Estate, Washington,<br />

Tyne & Wear<br />

NE37 1PP. Tel: +44 (0)1915 193344 Fax: +44 (0)1915 368707<br />

Email: enquiries@euroservltd.net Web: www.euroservltd.net<br />

SERVICE & REPAIR<br />

TPH MACHINE TOOLS<br />

Offer Service & Repair on most Metalworking & Fab Machines,<br />

both Electrical & Mechanical<br />

Tel: +44 (0)1708 523916 Email: miket@tphmachinetools.co.uk<br />

Web: www.tphmachinetools.co.uk. Established 1923<br />

SHOT BLAST MACHINE ENGINEERS<br />

DOUG BOOTH & SONS (SHOTBLAST) LTD.<br />

The largest UK stocks of new and re-conditioned shotblast machines<br />

of all types.<br />

Olympia Works, Church Street, Ossett, Wakefield, West Yorks WF5 9DG<br />

Tel: 01924 274887 Fax: 01924 262219<br />

Email: paul@dougbooth.co.uk Web: www.dougbooth.co.uk<br />

MNB PRECISION<br />

MNB offer precison services including CNC Milling and Turning, Jig<br />

Boring, Spark-Erosion, Wire-Erosion, Grinding and Shot Peening up 8M<br />

long.<br />

Units 3-5 Binns Close, Torrington Avenue, Coventry, CV4 9TB<br />

Tel: +44 (0) 2476 695 959 Fax: 08721116698<br />

Email: info@mnbprecision.com Web: www.mnbprecision.com<br />

SLIDEWAY GRINDING<br />

BLUE DIAMOND MACHINE TOOLS LTD<br />

Suppliers of new and used machine tools, rebuilding and repairs,<br />

suppliers of new tooling and sub-contract slideway grinding, CNC<br />

retrofitting.<br />

Unit 6, Hackworth Park Industrial Estate, Sheldon, County Durham.<br />

Tel: 01388 776052 Fax: 01388 774770<br />

Email: sales@bdmtools.co.uk Web: www.bluediamondmachinetools.co.uk<br />

SUB-CONTRACTING - GRINDING<br />

CENTRAL GRINDING SERVICES LTD<br />

Precision Internal & External C.N.C. Grinding, 50 offs up to large qtys,<br />

all materials including Exotics, Carbide & Coatings. ISO 9001-2000.<br />

3A Pomery Drive, Oadby Industrial Estate, Oadby, Leicester LE2 5NE.<br />

Tel: 0116 271 8188 Fax: 0116 271 8199<br />

Email: carl@centralgrinding.co.uk Web: www.centralgrindingservices.co.uk<br />

SUBCONTRACTING – HONING<br />

DELAPENA GROUP<br />

Delapena subcontract honing facility provides fast, efficient and cost<br />

effective superior honing service.<br />

With our comprehensive suite of delapena honing machines we are<br />

known for precise, controllable and repeatable honing.<br />

Request a quotation today.<br />

The Delapena GroupThe Runnings, Cheltenham, Gloucestershire. GL51 9NJ<br />

Email: t.elliott@delapena.co.uk Tel: 01242 516341<br />

SUB-CONTRACTING - SAWING,<br />

MACHINING, MILLING, TURNING & LATHE<br />

SERVICES<br />

ADS PRECISION LTD<br />

For all your metal cutting needs. Suppliers of new & used metal sawing<br />

bandsaws & circular saws (from manual to automatic CNC), Bahco bimetal<br />

& carbide bandsaw blades, spare parts for a wide range of saws,<br />

breakdown, repairs & servicing, lubricants and in house subcontract<br />

cutting/sawing, CNC milling, turning and machining.<br />

710a-716 Penistone Road, Hillsborough, Sheffield, South Yorkshire, S6 2DF<br />

Tel: 0114 2347352 Fax: 0114 2347362<br />

Email: sales@adsprecision.com Web: www.adsprecision.com<br />

THREAD CUTTING<br />

KINGSTON ENGINEERING Co (HULL) LTD<br />

Specialist manufacturers and producers of bespoke Power Screws. We<br />

offer a variety of specialised engineering services and based on using<br />

materials and specifications to suit customer's exact needs, we<br />

produce complimentary nuts and fittings.<br />

Pennington Street, Hull, HU8 7LD<br />

Tel: 01482 325676 Fax: 01482 216438 Mobile: 07901 857045<br />

www.kingston-engineering.co.uk Email : paul@kingston-engineering.co.uk<br />

TOOL MAKERS<br />

JCP SERVICES LIMITED<br />

Tooling For Tin Box & Bakeware Plus Precision Engineers. We<br />

specialise in the manufacture of tin box, bakeware and progressive<br />

tooling. Press work also undertaken. We also offer a large variety of<br />

precision engineering CNC machinery.<br />

Unit 50, Wakefield Commercial Park, Engine Lane, Bridge Road,<br />

Horbury Junction, Wakefield, West Yorkshire WF4 5NW.<br />

Tel: 01924 278585 Mobile: 07709 531317<br />

Email: jcpservicesltd@gmail.com Web: www.jcpservicesltd.org.uk/<br />

TUBE MANIPULATION<br />

HLP TUBE FORMERS LTD<br />

Specialists in CNC Bending, Cutting, Welding & Fabrication<br />

Unit 17 Pant Glas Industrial Estate, Bedwas, Caerphilly, CF83 8DR<br />

Tel: 029 2086 2122 Fax: 029 2086 0823<br />

Email: bernice.page@hlptube.co.uk<br />

Web: www.hlptube.co.uk<br />

VALUATION PLANT & MACHINERY<br />

TPH MACHINE TOOLS<br />

Offer Service & Repair on most Metalworking & Fab Machines,<br />

both Electrical & Mechanical<br />

Tel: +44 (0)1708 523916 Email: miket@tphmachinetools.co.uk<br />

Web: www.tphmachinetools.co.uk. Established 1923<br />

VERTICAL BORING<br />

N.A.B. Precision tooling ltd<br />

Up to 2 metres Diameter CNC Turning.<br />

Knowl Piece, Wilbury Way, Hitchin, Herts SG4 0TY<br />

Tel: 01462 456565 Fax: 01462 420039<br />

Email: nab_sales@btconnect.com Web: www.nabprecisiontooling.com<br />

WATERJET CUTTING<br />

CROSS ENGINEERING SWANSEA LTD<br />

Specialists in Waterjet cutting. 2 number twin head Flow machines<br />

4mtr x 2mtr capacity, any material upto 200mm thickness also sub<br />

contract machining and fabrication capacity<br />

Garngoch Industrial Estate, Gorseinon, Swansea, SA4 9GE<br />

Web: www.crosswaterservices.co.uk www.crossengineering.co.uk<br />

Tel: 01792 893491<br />

WORKHOLDING<br />

1st MACHINE TOOL ACCESSORIES<br />

High quality work holding, fixturing, clamping, chucks & collets<br />

available from stock.<br />

1 The Headlands, Downton, Salisbury, Wilts SP5 3JJ<br />

Tel: 0800 783 0510 Email: enquiries@1stmta.com<br />

S E R V I C E P R O V I D E R S - I n c r e a s e y o u r c u s t o m e r b a s e f o r l e s s t h a n £ 2 a w e e k<br />

32 <strong>Manufacturing</strong> <strong>Machinery</strong> World, <strong>July</strong> <strong>2024</strong>


DO YOU WANT TO APPEAR IN THE<br />

SERVICES DIRECTORY?<br />

If you would like to be included in our SERVICES DIRECTORY (in print, and online at www.machinery.world),<br />

just enter your details below and return them together with payment of £75 for a full year’s insertion to:<br />

SHEEN PUBLISHING LTD, 50 Queens Road, Buckhurst Hill, Essex IG9 5DD, UK<br />

CATEGORY/HEADING..............................................................................................................................................................<br />

COMPANY NAME.....................................................................................................................................................................<br />

Short Description of service(s) offered .....................................................................................................................................<br />

..................................................................................................................................................................................................<br />

................................................................................................................................................................................................<br />

ADDRESS..................................................................................................................................................................................<br />

.................................................................................................................................................................................................<br />

POSTCODE......................................................................... TEL...........................................................................................<br />

FAX................................................................................... EMAIL.........................................................................................<br />

WEBSITE............................................................................. CONTACT NAME.....................................................................<br />

We accept<br />

e y<br />

Card Number<br />

EXPIRY DATE CVC (3 DIGITS) SIGNED..............................................<br />

OR Please enclose a cheque for £75 made payable to Sheen Publishing Ltd.<br />

FEATURES PROGRAMME <strong>2024</strong><br />

u CAD/CAM<br />

u Chains & Bearings<br />

SEPTEMBER<br />

u Laser, Plasma, Waterjet Cutting<br />

OCTOBER<br />

u Robotics & Automation<br />

u AeroSpace Engineering<br />

u Metrology inc Inspection & quality control<br />

u EUROBLECH<br />

AUGUST<br />

u Sawing Machines<br />

u Tooling<br />

u Lubricants & Coolants.<br />

NOVEMBER<br />

u Grinding Deburring & Surface Finishing,<br />

u Medical engineering<br />

u Drilling & Milling<br />

u Advanced Engineering<br />

DECEMBER<br />

u Welding, Laser, Plasma & Waterjet Cutting<br />

u Lubricants & Coolants<br />

u Autosport Engineering<br />

<strong>Manufacturing</strong> <strong>Machinery</strong> World, <strong>July</strong> <strong>2024</strong> 33


Online Auction Sale<br />

Range of Haas/Mazak/Bridgeport Machining Centres, Lathes, EDM’s,<br />

Range of Tooling, Inspection Equipment & Motor Vehicles formerly<br />

used by Connect Precision Ltd<br />

Bidding Ends: Wednesday 17th <strong>July</strong> <strong>2024</strong> at 3pm (UK Time)<br />

·Mazak Nexus 5000 - II Horizontal Machining Centre (2007)<br />

·Qty of Haas VF4SS Machining Centres with Haas Control<br />

(2019/2018/2017)<br />

·Haas Super VF4 Machining Centre with Haas Control(02/09)<br />

·Kitamura Mycentre H250 Horizontal Milling Machine<br />

·Bridgeport VMC 1000 30 Machining Centre (1997)<br />

·Filtermist F28/8<br />

·Bridgeport VMC 800 XP Machining Centre (2001)<br />

·Bridgeport VMC 600 22 Digital Vertical Machining Centre<br />

with Heidenhain TNC 410 Control (1998)<br />

·Bridgeport VMC 600 22 Vertical Machining Centre<br />

with Heidenhain Bridgeport TNC 370 Control<br />

·Bridgeport VMC 600X Vertical Machining Centre (2002)<br />

·Bridgeport VMC600 22 Digital Vertical Machining Centre<br />

·Bridgeport VMC 500 16 Digital Vertical Machining Centre<br />

with Heidenhain TNC410 MA Control<br />

·Bridgeport VMC500 16 Vertical Machining Centre<br />

with Heidenhain Bridgeport TNC370 Control<br />

·Bridgeport VMC500 16 Vertical Machining Centre (1996)<br />

·Bridgeport VMC500 16 Vertical Machining Centre (1997)<br />

·Mazak Super Quickturn 18MS Mark II CNC Lathe (1998)<br />

·Mazak Super Quickturn 10M CNC Lathe<br />

·Plus Many Others...<br />

For Full Information please visit our Website: www.cottandco.com<br />

Please Contact Our Office for Further Information: Cottrill & Co, 401—407 Tyburn Road, Erdington, Birmingham, B24 8HJ<br />

▪ Tel: + 44 (0) 121 328 2424 ▪ Email: info@cottandco.com ▪ Website: www.cottandco.com ▪<br />

Cottrill & Co is a Trade Name of Cottrill & Associates Ltd<br />

ADVERTISERS INDEX<br />

1st Machine Tool Accessories . . . . . . . . . . . . . . . . . .Front Cover<br />

Advanced Grinding Technologies . . . . . . . . . . . . . . . . . . . . . . . .5<br />

Amada (UK) Ltd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7<br />

Blue Diamond Machine Tools Ltd . . . . . . . . . . . . . . . . . . . . . . .13<br />

Cottrill & Co . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34<br />

Engineering Technology Group . . . . . . . . . .Inside Front Cover<br />

EuroBLECH <strong>2024</strong> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11<br />

New Century <strong>Machinery</strong> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9<br />

Penico Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7<br />

PPMA Show <strong>2024</strong> . . . . . . . . . . . . . . . . . . . . . . .Inside Back Cover<br />

Subcon Drilling Ltd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11<br />

Technova Precision Ltd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11<br />

The <strong>Manufacturing</strong> Technologies Association . . . . .Back Cover<br />

Westermans International Ltd . . . . . . . . . . . . . . . . . . . . . . . . . .15<br />

34 <strong>Manufacturing</strong> <strong>Machinery</strong> World, <strong>July</strong> <strong>2024</strong>


www.ppmashow.co.uk<br />

VISIT<br />

PPMA SHOW <strong>2024</strong><br />

24-26 SEPTEMBER<br />

N E C • B I R M I N G H A M<br />

THE UK’S LARGEST EVENT FOR PROCESSING<br />

EQUIPMENT, PACKAGING MACHINERY,<br />

INDUSTRIAL ROBOTS AND MACHINE<br />

VISION SYSTEMS<br />

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Join us to discover the most<br />

up to date, state-of-the-art<br />

solutions by leading brands,<br />

and much more...<br />

Featuring captivating live<br />

demonstrations, a thoughtprovoking<br />

seminar programme<br />

and great networking<br />

opportunities, PPMA Show <strong>2024</strong><br />

is not to be missed.

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