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WIN woodworking INTERNATIONAL 2024/3

WiN - woodworking INTERNATIONAL is the international magazine for the woodworking industry. We report on all aspects of woodworking from board materials, wood treatment to machines, tools and technical know-how, from timber engineering supplies to the latest developments in technologies and markets. We address factory managers and production engineers directly, and thus ensure coverage of the decision makers within the industry.

WiN - woodworking INTERNATIONAL is the international magazine for the woodworking industry.
We report on all aspects of woodworking from board materials, wood treatment to machines, tools and technical know-how, from timber engineering supplies to the latest developments in technologies and markets. We address factory managers and production engineers directly, and thus ensure coverage of the decision makers within the industry.



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ISSN 1438-1672 · Vol. 42 · No. 3/24 · August

SUSTAINABILITY TIMBER CONSTRUCTION SURFACES MACHINING TECHNOLOGY


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The magazine is published in a special format : 229 mm x 305 mm.

We report on all aspects of woodworking from board materials,

wood treatment to machines, tools and technical know-how,

from timber engineering supplies to the latest developments

in technologies and markets.

Special features will be presented on design, surfaces, laminating

and furniture.

Cover: Vecoplan


CONTENTS EDITORIAL

Eric Schäfer

Editor

App App away!

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... full of blooming flowers is how

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Let your eyes wander over the meadow like

a ray of sunshine and be inspired by a colorful

bouquet of different topics.

Once again, this issue offers a successful

mix. We take a look back at the early years

of well-known tool and machine concepts

that have been further developed and are still

successful today.

In the Machining Technology section, we

present new machine developments; perhaps

there will also be a machine whose premiere

in ten years' time will be cause for a review.

For example, a new dust extraction system for

nesting and milling processes, a pioneering

click furniture technology such as that from

Välinge or the Eco-Box from Egger, a modern

alternative to solid wood supports in timber

frame walls, that is characterized by efficient

and resource-saving use of materials. Or the

suction spider from Schmalz, which moves

not only panels but also components weighing

several tons during production. Because

boards, panels and cross-laminated timber

are bulky and heavy, the suction spiders are

useful helpers in solid timber construction.

But there is a small cloud on the horizon.

International competition for woodworking

machine manufacturers is getting tougher

and more demanding. According to the

German Woodworking Machinery Association,

new solutions for automation and digitalization

are needed to accelerate product development.

One solution could be greater cooperation

among European manufacturers to focus

on technologies and thereby create real additional

value for customers.

Sincerely,

Download

now!

Eric Schäfer

The Dr. Harnisch Publications App

is available for mobile devices for free

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No. 3 • August 2024

www.harnisch.com

3

www.harnisch.com


CONTENTS

WOODWORKING WORLD 6

Fagus-Grecon

UWE KAHMANN STEPS DOWN AS MANAGING DIRECTOR

DIEFFENBACHER

BASIC RESEARCH INTO WOOD FIBER INSULATION MATERIALS

SUPPORTED

ON FOCUS

Growth market wood construction. Innovations in machinery are as

much in demand as sustainable materials and mechanical aids to

production.

Siempelkamp

FIRST BOARD ON NEW SIEMPELKAMP PLANT FOR MDF

SCM

INVESTING IN PRODUCTION EFFICIENCY AND R&D

HOMAG

HOMAG GROUP ACQUIRES REMAINING SHARES IN SYSTEM TM

WAGNER Group

COATING TECHNOLOGY SPECIALIST HAS OPENED A NEW SUBSIDIARY

IN PUNE

VDMA

OPTIMISM DESPITE LOSSES IN PRODUCTION AND EXPORTS

GEW

NEW PARTNERSHIP FOR SALES, SPARES AND SERVICE SUPPORT

ACROSS THE COUNTRY

TOOLS 11

Wirutex

NEWEST DUST REMOVAL SYSTEM DEBUTS

AT THE INTERNATIONAL WOODWORKING FAIR

LEUCO - Interview with Dr Dominique Fendeleur

NEW ERA IN THE STANDARD FOR CIRCULAR SAW BLADES

DECORS 13

REHAU

JURY HONOURS SUSTAINABLE EDGEBANDINGS

DOORS/WINDOWS 14

HOMAG

PRODUCTION SOLUTIONS – CONCEPTS FOR AUTOMATED

PRODUCTION SINCE 1999

SUSTAINABILITY 16

Mühlböck

BELT DRYER TECHNOLOGY CONTRIBUTES TO HIGH EFFICIENCY

C.F. Nielsen

135 YEARS OF HISTORY

MACHINING TECHNOLOGY 19

SCM

BEYOND THE MACHINE

SALVAMAC

SALVAMAC GROUP AT XYLEXPO 2024

Giardina Group

GIARDINA GROUP AT XYLEXPO 2024

TIMBER CONSTRUCTION 20

Schmalz

SPIDERS – USEFUL HELPERS IN TIMBER CONSTRUCTION

EGGER

STABLE AND SUSTAINABLE

SCM

EXPERTISE AND INNOVATION FOR THE TIMBER CONSTRUCTION

INDUSTRY

FURNITURE 24

Cefla Finishing

FROM WORKSHOP TO FACTORY

Välinge

IDEA ITALIA BOOSTS KITCHEN CABINET PRODUCTION WITH

THREESPINE FOR US EXPANSION

USER REPORT 26

Vecoplan

QUALITY EXCHANGED FOR QUALITY

SURFACES 28

PolishStyl

SANDING CHALLENGING ELEMENTS HAS NEVER BEEN SO EASY!

Jowat

POWERFUL PUR HOT MELT ADHESIVE SETS NEW BENCHMARKS IN

FLAT LAMINATION

Hymmen

TECHNOLOGIES FOR FLOORING, OTHER HIGH-END SURFACES, AND

ENGINEERED WOOD

FAIRS & EVENTS 31

GUIDE TO PRODUCTS AND

MANUFACTURERS34

4 No. 3 • August 2024


Impressum

ISSN 1438-1672

WiN – woodworking INTERNATIONAL

Vol. 42/2024

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Editor:

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Marta Bletek-Gonzalez

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Eric Schäfer

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Martin Fettig

Western Europe

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Copyright © 2024 Dr. Harnisch Publications


WOODWORKING WORLD

UWE KAHMANN STEPS DOWN AS MANAGING DIRECTOR OF FAGUS-GRECON

Uwe Kahmann, in the entrance area of the GreCon customer

centre, where he appreciated the proximity to sales, customer

service, and marketing.

After 17 successful years at the helm of

the long-established Alfeld-based company

Fagus-GreCon GmbH & Co. KG,

Mr. Uwe Kahmann stepped down as

Managing Director on 30 June 2024 by mutual

agreement with the shareholders.

Over the 17 years, Mr. Kahmann has significantly

contributed to the company’s successful

development and almost tripled its turnover.

Under his leadership, the company has become

much more international while strengthening

its market leadership in its core fire prevention

and measuring technology businesses.

With his trustworthy, cooperative personality,

he has played a key role in shaping Fagus-

GreCon’s unique corporate culture. With entrepreneurial

foresight, he has driven the introduction

of technical innovations to international

markets in recent years and actively supported

several restructuring measures, putting Fagus-

GreCon in an excellent organisational position

to pursue its further growth plans.

Uwe Kahmann: “I would like to thank the

shareholders for the trust and support they have

shown me. I would especially like to thank the

more than 700 employees worldwide for their

committed, team-orientated cooperation. It has

been an honour and a pleasure to lead Fagus-

GreCon successfully through challenging but

mostly aspiring times over the past 17 years.”

From 1 July 2024, Fagus-GreCon will return

to a two-person management team of

Alexander Kuppe and Mario Haas.

The expansion of the first and second

management levels will also support strategic

expansion, further internationalisation, and

strengthening of other application areas.

www.fagus-grecon.com

BASIC RESEARCH INTO WOOD FIBER INSULATION MATERIALS SUPPORTED

DIEFFENBACHER has supplied a 120-meter-long flash tube dryer to the Laboratory for Wood Materials Technology at Rosenheim Technical

University of Applied Sciences (TH Rosenheim) for its new research facility focused on drying and gluing hardwood fibers used to produce

biopolymer-bound wood fiber insulation materials.

“Our new DIEFFENBACHER fiber dryer is

specially designed for drying hardwood fibers

and the use of biopolymers, i.e., adhesives

made from renewable raw materials or residual

materials. It will significantly accelerate our

research,” explains Prof. Dr. Andreas Michanickl,

Head of the Laboratory for Wood Materials

Technology at TH Rosenheim. “This new facility

more closely simulates the industrial process,

which significantly improves the transferability

of our research into practice. We’ll also be able

to make more accurate predictions about the

scalability of our research,” he says.

“The primary aim of our research is to provide,

test and optimize a process technology

that enables the production of innovative, competitive

biopolymer-bound wood fiber insulation

materials based on hardwood fibers,” reports

Thomas Schmid, the university research

assistant responsible for the project. “We expect

these hardwood-based fiber insulation materials

will be at least equivalent to softwood-based

products but cheaper to produce,” he adds. The

cost savings would come from the lower costs

for the hardwood raw material and its lower

moisture content, the lower electrical and thermal

energy requirements for the production of

fibers from hardwood and the optimized process

technology.

The new drying system will be used to further

optimize the production of wood fiber insulation

materials and similar products. “Thanks

to the great support from DIEFFENBACHER, we

now have a globally unique complete plant for

developing and testing wood fiber-based materials

at TH Rosenheim,” Prof. Dr. Michanickl

concludes.

www.dieffenbacher.de

Partial view of the DIEFFENBACHER fiber dryer with fan and

cyclone separator in the Laboratory for Wood Materials Technology

at Rosenheim Technical University of Applied Sciences.

6 No. 3 • August 2024


WOODWORKING WORLD

“CONFINDUSTRIA MACCHINE” IS BORN

The decision by the members of Acimall – the Confindustria member association that

represents the Italian manufacturers of technology for the wood and furniture industry –

to give birth to a new association is the most significant outcome of the general assembly

held last June 3 at Baggiovara (Modena), at the headquarters of the “sister” associations

Acimac and Ucima. This is not an accidental decision, it’s the first step towards a new

project that will enable Acimall to offer new services, and most of all, present a new vision

to its members.

The assembly unanimously approved the

proposal by the board of directors to carry on

the process for the creation of Federazione

Confindustria Macchine per ceramica, legno,

plastica e gomma, imballaggio e confezionamento,

(Confindustria federation for ceramic,

wood, plastic and rubber, packaging

machines), an organization that will allow to

have a stronger representation not only within

Confindustria, but in the political and economic

life of Italy, a new entity that will represent

some 1,300 companies with 70 thousand employees

and a total turnover of 19 billion euro,

more than 75 percent of which generated by

export, offering a strong contribution to Italy’s

trade balance.

This aggregation will provide additional

services, consulting and training to the member

companies of Acimall, Acimac (technolo-

gies for ceramics), Amaplast (plastic machines)

and Ucima (packaging technology), the four

Confindustria associations that have joined the

project so far.

www.acimall.com

FIRST BOARD ON NEW SIEMPELKAMP PLANT FOR MDF

In Andhra Pradesh, the first board was produced

on a Siempelkamp plant for MDF

production at Century Plyboards (India) Ltd.

Century Plyboards (India) Ltd. (CPIL) has

partnered with Siempelkamp to establish its

largest MDF facility in Andhra Pradesh. This facility

has a remarkable daily production capacity

of 950 m 3 . CPIL is a leading company in the

organized wood panel industry. It holds the distinction

of being the first ISO 9002 company in

India in the plywood and veneer industry. CPIL

has a wide range of products including plywood,

laminates, veneers, doors, MDF, particleboard,

fibre cement boards, PVC, and exterior

grade laminates. The brand is renowned for its

commitment to quality and has a track record of

customer focus and innovation. CPIL has consistently

demonstrated its dedication to excellence

and technological advancement.

Siempelkamp has provided various equipment

for this facility: The company supplied

the core part of the production line, including

a fibre dryer and a sifter system, the forming

line incorporating the most advanced mat

area weight control system, and a ContiRoll ®

Generation 9 press in the format 8’ x 33.8 m. A

board cooling and stacking line, as well as an

automatic storage system are part of the package.

The ContiRoll ® , equipped with a thin board

and high-density package, enables the production

of boards with thicknesses ranging from

First board with Century Plyboards management – 4th from left Tushar Pattnayak (Project Monitoring Officer Century Plyboards), 5th

from left Keshav Bhajanka (Executive Director Century Plyboards Group), 6th from left Himanshu Shah (Project Head Century Plyboards)

1.5 mm to 37 mm. These boards can be manufactured

at speeds as high as 1.800 mm/s, with

densities varying from 650 – 1100 kg/m 3 .

In addition, Siempelkamp’s Prod-IQ ® technology

serves the purpose of gathering, evaluating,

and visualizing production data from the

press and laboratory. By utilizing this technology,

CPIL can effectively monitor and analyze the

production process, leading to the production of

higher quality boards. Using the data provided

by Prod-IQ ® , the company can comprehensively

evaluate the efficiency of its plant.

From the customer’s point of view, several

aspects have worked exceptionally well

in this project with Siempelkamp: “Their proactive

approach in addressing ongoing tasks,

despite challenges, is commendable. They’ve

shown adaptability and commitment to progress,

even in situations where work fronts

were still in progress. Be it their prompt engagement

for critical deliveries with their established

lines or their willingness to expedite

timelines and work extended hours, it demonstrates

their commitment to efficiency and

customer satisfaction”, says Ankit Banthia,

Executive Assistant to the Executive Director

of Century Plyboards (India) Ltd.

www.siempelkamp.com

No. 3 • August 2024

7


WOODWORKING WORLD

INVESTING IN PRODUCTION EFFICIENCY AND R&D

Hiteco specializes in hi-tech mechatronic components for machine tool manufacturers and has inaugurated its new premises in Rimini.

It has tripled its available space to the advantage of the business’ development plans to increase its range of products and services with

particular focus on digital transformation, Industry 5.0 and AI.

On 14 June Hiteco inaugurated its new

premises in Rimini. Hiteco is an SCM Group

company, specializing in the development and

production of hi-tech mechatronic components

for machine tool manufacturers.

Established in Villa Verucchio (Rimini) in

1977 as an in-house department, to provide components

(electro-spindles, bi-rotational heads,

drilling heads and aggregates) for the group’s

machines for machining wood and other materials,

Hiteco has grown steadily over the last few

decades, aided by a constant growth in exports.

A progressive growth which reached a turnover

of around 40 million Euro at the end of

2023, and which has made Hiteco one of the

main global manufacturers in the sector for

high-tech components for numerically controlled

machines used to machine a wide range

of materials like wood, plastic, composites,

glass, stone and metal.

The new headquarters in Rimini covers

an overall area of 9,000 square metres compared

to the previous 3,000 at the plant in Villa

Verucchio, of which more than 7,000 is set aside

for production. The investment will allow Hiteco

to increase its workforce, as well as improve its

production efficiency (100 % Made in Italy) and

its R&D work. The projects specifically concentrate

on the development of new digital services,

IoT services and intelligent products complete

with AI algorithms, as well as an expansion

of the range in the stone, glass and metal

machining sectors and Industry 5.0.

More space and greater competitiveness on

Italian and foreign markets also translate into

more steadfast collaborations with schools, universities

and professional training organisations

and greater opportunities for growth for its coworkers,

thanks in part to the training provided

by SCM Group’s Campus for Hiteco and all the

companies in the group.

The market responds with a more than

positive trend. In recent years, Hiteco has further

consolidated its own leadership in Asia,

a market which currently records the highest

level of exports for this company and which,

at the end of 2023, saw order growth reach

into double figures. In Asia, Hiteco has a direct

presence with a team of experts who guarantee

all the necessary sales support and technical

assistance.

Furthermore, the incidence of turnover in

the European and North American markets is

on the rise: for the “old continent”, an aftersales

development is foreseen while across the

Atlantic Hiteco already opened a sales outlet in

2020 in Atlanta, Hiteco North America, to provide

direct, capillary and on-time support for clients

and the sales network.

From a technological innovation point of

view, all the products make their mark thanks

to the use of sensors, in line with Industry 4.0

and a strong focus on keeping down the machinery’s

electricity consumption.

In terms of Industry 5.0, ERS (Energy

Recovery System) makes it mark, a new applied

system which allows for the recovery of 14.5 %

of the energy generated by the component, for

subsequent machining work.

In terms of digital transformation and AI –

Artificial Intelligence, Hiteco has developed new

digital services linked to the Hiteco connect IoT

system: thanks to the intelligent sensors applied

to the electro-spindles, it is possible, in real time

and at any time, to monitor their state of health

and performance, as well as subsequently analyse

all the data from the same component to

optimise its use and required maintenance.

In more general terms, research and development

which has been Hiteco’s jewel in the crown

for years, continues to be their mission.

www.scmgroup.com

8 No. 3 • August 2024


WOODWORKING WORLD

HOMAG GROUP ACQUIRES REMAINING SHARES IN SYSTEM TM

The HOMAG Group acquired the remaining 20 percent of the shares in System TM at the

beginning of April 2024. HOMAG had already acquired 80 percent of the Danish engineering

and manufacturing company in 2020. System TM offers machines and services for solid

wood processing. The resulting elements can be used in timber house construction, among

other things.

“With our solutions for timber construction,

we have built up a second business segment in

recent years in addition to systems for furniture

production,” explains Dr. Daniel Schmitt, CEO of

HOMAG Group AG.

We continue to see great growth potential

in this area – particularly in timber house construction

– and are continuously strengthening

our activities. The complete takeover of our successful

subsidiary System TM is a logical step in

this direction.”

As already planned at the time of the purchase

in 2020, HOMAG Group AG has acquired

the missing 20 percent from the management

of System TM, which continues to

manage the company. CEO Jan J. Samuelsen

emphasizes: “We described HOMAG as the

ideal partner in the 2020 takeover. This is still

true, as the products for timber construction

complement each other very well, making us

one of the world’s leading system suppliers

of production technology for the solid wood

sector.”

www.homag.com

WAGNER expands in India

COATING TECHNOLOGY SPECIALIST HAS OPENED A NEW SUBSIDIARY IN PUNE

WAGNER, one of the global market leaders

for coating technology, has established J.

Wagner India Pvt. Ltd. The new subsidiary is

located in Pune, Maharashtra, in the west of

India, and is strategically ideally positioned in

view of India’s dynamic economic growth and

its proximity to the South-East Asian markets.

“With our new company in India, we strengthen

our local presence in a very dynamic environment,

can react quickly to the requirements of

our Indian customers and offer them our special

WAGNER service”, says Sven Hoose, Vice

President Sales Middle East, Asia & India at

WAGNER. Guido Bergman, who together with

Michael Müller manages the group of WAGNER

companies under the umbrella of Wagner

International AG, puts the establishment of a

separate company after many years of cooperation

with a partner company in a larger context:

“J. Wagner India Pvt. Ltd. is a clear commitment

on our part to the Asian market and

underlines the strategic importance of India as

the third largest economic power in the world in

the near future“.

The W formed with the hands shows the enthusiasm of the local employees for the opening of the new WAGNER subsidiary J. Wagner

India Pvt. Ltd. in Pune, India. (Photo: J. Wagner India Pvt. Ltd.)

From Pune, WAGNER provides customeroriented

support to partners and customers in

the industrial coating sector as well as to craftsmen

and DIY-users in the decorative finishing

sector. Excellent customer service, good cooperation

and innovative products are top priorities,

along with strengthening partnerships in the region.

Furthermore, Pune´s regional location offers

excellent access to the markets of South-

East Asia, where the WAGNER companies J.

Wagner Pvt. Ltd., Pune, and J. Wagner Company

Ltd., Ho Chi Minh City, Vietnam, will operate

synergistically. A large number of projects

have already been carried out jointly in India.

The new company in India has started with

15 specialists under the leadership of Director

Amar Koppa and will quickly be strengthened

with additional employees. The team of experts

at J. Wagner Pvt. Ltd. places particular emphasis

on being available locally for customer enquiries

at all times. Offers from the WAGNER

Academy, additional service training courses

and an Experience Center complement the direct

personal exchange with customers and interested

parties.

www.wagner-group.com

No. 3 • August 2024

9


WOODWORKING WORLD

VDMA Woodworking Machinery

OPTIMISM DESPITE LOSSES IN PRODUCTION AND EXPORTS

After an unexpectedly high production record of EUR 4.2 billion (+15 per cent) in 2023, the mood in the German woodworking machinery

industry became, as expected, very gloomy towards the end of the first half of 2024. This is due to a significant decline in incoming orders.

Orders had already fallen by an average

of 23 per cent in 2023, leading the VDMA

Woodworking Machinery Association to forecast

a decline in production of at least 10 per

cent for the current year 2024. The situation varies

from company to company: Some manufacturers

are still working off older order backlogs,

while others are responding to the slump in orders

with short-time working. Incoming orders

in the first quarter of 2024 will remain roughly

at the previous year’s level, but further declines

are not to be feared.

“The macro trends of sustainability and

decarbonisation continue unabated and are

even gaining momentum. This means that the

prospects for our industry remain excellent.

We assume that demand will pick up again

across the board in the coming year,” explains

Markus Hüllmann, Chairman of the VDMA

Woodworking Machinery Association, at the

2024 General Meeting in Munich.

“We are already seeing a growing investment

backlog in some customer industries. We

hope that we won’t then see masses of orders

coming in at the same time again, resulting in

excessive delivery times.“

EXPORTS

Exports of German woodworking machinery

increased by 10 per cent to 2.7 billion euros in

2023. In the first quarter of 2024, however, exports

fell by 17 per cent compared to the same

quarter of the previous year. Nevertheless, individual

markets also developed positively in this

quarter, such as the three most important customer

countries USA, China and France; however,

delivered plant orders for the wood-based

materials industry played a role here. The declines

in Poland were drastic (-50 per cent),

while Austria shone with consistency.

NEW CHALLENGES

The international competition for German

woodworking machinery manufacturers is becoming

more challenging. Accelerated product

development and new solutions for automation

and digitalisation are required, but without

compromising on cost efficiency. “If you want

to be at the forefront, you need to build on your

strengths and focus on technologies and topics

that generate real added value for customers.

For example, intelligently networked systems, in

which our member companies are far ahead,”

Hüllmann is convinced. The association sees an

important approach in closer cooperation between

European manufacturers.

Dr Bernhard Dirr, Managing Director of the

Woodworking Machinery Association, comments:

“While the main competition used to

take place between the larger European companies,

it is now increasingly shifting towards rapidly

growing Chinese manufacturers. We should

work together more closely to develop pre-competitive

foundations for digital business models

that individual manufacturers can no longer

provide. Innovative digital customer solutions

can make the difference, and we need a common

basis for this.“

www.vdma.org

NEW PARTNERSHIP FOR SALES, SPARES AND SERVICE SUPPORT

ACROSS THE COUNTRY

Next Graphics have been appointed as official sales distributor for GEW in Pakistan, for all label, narrow web and sheetfed offset business.

The company will also support customers in the country with spare parts and technical service support.

The first GEW AeroLED system in Pakistan has already been

successfully installed, through Next Graphics.

Next Graphics was initially established in

the northern city of Lahore, Pakistan. They now

have an additional office in Karachi, on the

southern coast, enabling them to offer excellent

geographical coverage across the country for

both sales and service.

The Next Graphics team consists of 17 talented

and dedicated printing professionals who

are focused on providing first-class printing services

for a range of industry technologies. They

have established a strong reputation in the region,

through their representation of many renowned

industry brands such as Hanns Eggen,

SBL Machinery, Daiso Japan and Rotatek.

Gauhar Hameed is the Founder and CEO of

Next Graphics. He outlines his excitement regarding

the new partnership: “By combining

GEW’s expertise in UV curing systems for printing,

coating and industrial applications with our

top-quality products and trusted brands, we can

offer a complete solution that delivers innovation

reliability and high performance.

With our dedicated technical support and

commitment to customer satisfaction, we will

provide an exceptional service, helping our customers

to thrive and stand out.”

www.gewuv.com

10 No. 3 • August 2024


TOOLS

Now available in English

“THE ADHESIVES IN THE FURNITURE INDUSTRY“

With over 300 pages divided into nine chapters, this volume provides a comprehensive overview

of what the word “adhesive” means in the world of wood and furniture production.

The English version of the book “The

Adhesives in the Furniture Industry” is finally

seeing the light, published by Edizioni

Goliardiche of Trieste in collaboration with

Catas and Avisa-Federchimica, the Italian association

of adhesive producers. Two actors

who don’t need much introduction, and whose

“shared knowledge” has fortunately come together

in the pen of Franco Bulian, who, besides

being the director of Catas, now boasts several

scientific publications for the sector.

This volume opens the boundaries to a vast

amount of information, tests, verifications, insights,

and practical guidance ranging from the

theory of bonding to edge applications, from

substrates to laminating materials, from furniture

assembly methods to the classification of

various adhesive “families.”

It redefines the state of the art on a subject

that profoundly characterizes an industry,

that of furniture, which has reached a mature

phase after at least five decades of significant

developments and transformations. An evolution

that has necessarily created new relationships

among industry players, protagonists of a

change aimed at optimizing processes through

increasingly evident “specialization.”

This “practical knowledge,” if we may call it

so, arises from the interpenetration of different

fields and materials, between wood and chemistry,

between particleboard and formaldehyde,

between wood and vinyl adhesives, in the constant

pursuit of “practices” that not only yield

the best possible result in terms of quality but

also consider the healthiness of work environments

and environmental impact.

All of this and much more is now available

to the international public, thanks to the new

effort by Edizioni Goliardiche and the author’s

ability to navigate comfortably between theoretical

and practical aspects, giving life to an authentic

compendium on bonding that, we are

confident, will be useful to many.

www.catas.com

NEWEST DUST REMOVAL SYSTEM DEBUTS

AT THE INTERNATIONAL WOODWORKING FAIR

Wirutex’s latest new product is designed for the removal and suction of the dust and chips generated during nesting and routing operations

on CNC machines. The company says “dust is captured and conveyed towards the machine’s suction system (which) not only helps

maintain a healthier working environment, but also reduces the risk of breakage of the tool and the electro spindle.”

It is particularly recommended for use during

the machining of MDF, chipboard, plywood

and composite materials, the company said.

Advantages include creating a healthier working

environment, increased tool life, energy savings

and reduced machine downtime.

The Turbinex is designed with a special

chuck with precision collets that has a powerful

10-blade turbine made of high-strength anodized

aluminum. It is available with a standard

flange or with grille, depending on its intended

use.

Wirutex, based in Pesaro, Italy, was founded

in 1980 specializing in the production of highquality

tools in diamond and carbide for the

craftsmanship and furniture industry sectors.

www.wirutex.com

No. 3 • August 2024

11


TOOLS

10 years Nn-System

NEW ERA IN THE STANDARD FOR CIRCULAR SAW BLADES

The revolutionary nn-System (no noise) by LEUCO marks the turn of an era in the

product standard of circular saw blades. The essence of the innovation is a tool geometry

with extremely small gullets. The effect is a significant reduction of noise

during idling and operation combined with high cutting quality and usability

for various materials. The father of the saw blade system and master of quiet tones,

developer Dr. Dominique Fendeleur, looks back on the milestone in woodworking.

? Dr. Fendeleur, the nn-System focuses on noise

reduction. Was that your goal?

Yes. We at LEUCO are very innovative and constantly

endeavor to improve quality, efficiency

and sustainability. This also includes the reduction

of noise pollution of the saw blades particularly

while idling.

? Why is the noise reduction so important, especially

when idling?

Because the saw blades are idling more often

than they are cutting. This is why everyone in

the woodworking industry is familiar with saw

blades that whistle when idling. Anyone who is

directly or in the immediate vicinity of the saws

is particularly affected. The entire working environment

therefore benefits from our nn-System.

? By how much is the noise reduced?

A great feat of engineering: Before the LEUCO nn-System DP Flex saw blade

was introduced, the state of the art was to use a specific saw blade for each

material to reach optimum cutting results. The nn-System DP Flex combines

quality and versatility and can also handle critical materials such as CFRP.

Quiet and universal.

With the nn-System saw blades, we obtain a

noise level reduction when idling of up to 6

decibels compared to conventional circular saw

blades. The LEUCO DP Flex saws equipped with

the nn-System therefore immediately attracted

attention when introduced to the market because

they were unusually quiet. With a noise

level of just around 70 decibels when idling, the

wearing of hearing protection is virtually a thing

of the past.

? How did the competitors react to the quiet

saw blades?

All relevant manufacturers of saw blades try

to offer similar solutions. This proves that the

market launch in 2014 really means an important

innovation for our industry segment.

? The nn-System saw blades also differ visually

from others?

Exactly. This is also something really new. Due

to the extremely small gullets, the teeth are

hardly visible. The saw blades equipped with

nn-System look like a perfect disc. Therefore, it

not only makes less noise, it also offers greater

safety.

? Do the small gullets affect the performance

of the saw blades?

Absolutely not. The saw blades feature the same

high cutting quality and long edge life as comparable

LEUCO products. On the contrary, the

small gullets and the focus on noise reduction

have had an influence on the tool development

in this industry segment over the last 10 years.

? What other innovations does DP flex offer?

The saw blades are very thin, with a cutting

width of just 2.5 millimeters. The cutting pressure

is noticeably lower, thus saving energy. The

saw blades can be used for various materials

and are even suitable for highly abrasive materials.

They offer an excellent cutting quality and

long edge life

? Which saw blades are equipped with the

nn-System?

The nn-System is available for different diamond-

and carbide-tipped applications: main

!

Interview

with Dr Dominique Fendeleur

saw blades and conical scoring saw blades for

classic pressure beam machines and clipping

saws for through-feed machines. Even our diamond-tipped

all-rounder DP Flex is equipped

with this technology, ideally suited for table and

clipping saws, vertical panel sizing saws, CNC

and through-feed machines as well as for portable

saws

? What conclusions do you draw from this

development?

With the no-noise system, we have ushered in a

new era in the product standard of circular saw

blades. Finally we can say: our products are industry

leading.

www.leuco.com

A clean affair all round: The nn-System saw blades cover a wide

range from D 70 to D 350 for numerous applications. Since fall

2023, the system has been provided with a “topcoat” coating

which protects the saw blades against adhering contamination

and is easy to clean..

12 No. 3 • August 2024


DECORS

JURY HONOURS SUSTAINABLE EDGEBANDINGS

With its comprehensive sustainability concept RAUKANTEX eco.protect, REHAU is setting a strong example for the environment:

RAUKANTEX eco and evo were the first manifestations of this programme in the product portfolio. Now both edgeband lines have

been honoured with the German Innovation Award 2024 by the expert jury of the German Design Council.

Every year, the German Design Council honours

products that break new ground – and

stand out for their added value for users and

the environment. This year, REHAU’s sustainable

edgeband line received a double award:

both RAUKANTEX evo and eco received the accolade

from the renowned jury of independent,

interdisciplinary experts from the fields of technology,

digitalisation, science and institutions.

PREVAILED AGAINST STRONG COMPETITION

The German Innovation Award 2024 was

presented in two main categories: “Excellence

in Business to Consumer” and “Excellence in

Business to Business”. The award is extremely

popular as a confirmation of sustainability efforts

and as a marketing argument: with 520

submissions from 23 countries, the German

Innovation Award once again met with a

great response this year. The two edgebandings

RAUKAN-TEX eco and evo from REHAU

were honoured as winners in the category #W2

“Excellence in Business to Business: Material &

Surfaces”. “The award is an acknowledgement

of our holistic approach to sustainability in the

field of edgebandings,” says Daniel Elfe-Degel,

Sustainability Officer Division Interior Solutions

at REHAU. “And it confirms our overarching goal

of continuously increasing the use of recyclates

and polymers on a non-fossil basis and further

reducing CO 2

emissions.”

TWO EDGEBANDS – ONE GOAL

The two award-winning edgebandings are

two steps towards this goal: while RAUKANTEX

eco uses 50 per cent post-industrial recyclates

in the base material, REHAU relies on polymers

based on non-fossil raw materials for

RAUKANTEX evo. This means that no additional

crude oil is required for the PP base material

of the edgeband. RAUKANTEX evo is also

the first REHAU edgeband on the market with

ISCC PLUS certification. The so-called mass balance

process guarantees compliance with the

specifications from the raw material to the

edgeband end product for REHAU customers.

“As a successful company, we want to take responsibility

for the future of future generations.

Sustainability is therefore an integral part of our

corporate strategy,” says Daniel Elfe-Degel. “The

German Innovation Award shows us that we are

on the right track with our product policy.“

www.rehau.com

Digital Lacquer Embossing - DLEplus

Sharp. Deep. Natural.

www.hymmen.com

No. 3 • August 2024

13


DOORS/WINDOWS

25 Years of HOMAG Window

PRODUCTION SOLUTIONS – CONCEPTS FOR AUTOMATED

PRODUCTION SINCE 1999

HOMAG is the pioneer of automated window production solutions with CNC technology and has demonstrably left its mark here since the

1990s. The trigger for binging these solutions to the market was the requirement at that time to be able to handle the diversity in window

construction without time-consuming manual tool changes.

Windows and glass doors form a dividing

line from the outside to the inside of a building.

They perform a range of functions which, in addition

to ventilation and passage, can be summarized

as heat, cold, weather, sound and burglary

protection, as well as interior lighting. The

aim was to reduce further work steps, such as

rebating, attaching fittings using templates or

drilling handle foils. The aim was to complete all

processing steps on one machine at one workshop

location.

Gradually, the perception and acceptance

has shifted in such a way that complete processing

of window parts with CNC technology

is more economical, especially when the number

of variants increases. Added to this is the

trend for the machine to run as autonomously

as possible, i.e. without personnel. Right from

the start, HOMAG was able to implement complete

table loading with up to half an hour of

autonomous production. This was made possible

by an integrated HOMAG software module

for interfacing with the customer’s window construction

software.

THE BEGINNINGS – STEP BY STEP

namically correct alignment of the workpieces

and an 18-position tool changer for high flexibility

in tool selection were available here. An

initial connection to an office software program,

KLAES, was also implemented.

In addition, many applications were automated

as part of the production process, such

as profile machining, drilling for handle slide

holes, corner and shear bearing drilling, dowel

hole drilling or milling for strike plates and

shears. This generated high machine efficiency

thanks to automated complete machining.

Non-productive time for this machining could

be used by the operator for other value-adding

activities. The profiLine BOF 311/40/PM in

1999 was therefore the first complete CNC window

production center. The first powerProfiler

was installed in 2008. The machine celebrated

its premiere at HOLZ-HANDWERK 2008 – and

even there the CNC experts from HOMAG described

the all-rounder as a machine that is “fit

for the future and flexible in everyday use” and

has window production “under control” with

the new clamping technology.

A LOOK AT THE PRESENT DAY – THE

CUSTOMER HAS A CHOICE

Even today, the CENTATEQ P-310 or P-510

series, with various clamping systems (semi-au-

The first HOMAG machine for the production

of individual window parts, in this case in

particular for wood-aluminum windows, was a

profiLine BOF 311/40/PM. A machine length of

4.80 m provided the basis for clamping several

pairs together. It could already boast a very

high degree of automation. Automated individual

console positioning, the ceiling laser for dytomatic/automatic),

is still used for manual production

steps in smaller companies/mixed operations,

depending on requirements. Automatic

solutions are served by the 3rd generation powerProfiler

BMB 800/900 (now CENTATEQ S- 800

and CENTATEQ S- 900), which has been on the

market since 2014. New clamping technology

for narrow profiles, the large “Tooltower” tool

storage system and scalable performance are

just some of the new features that have been

added. Depending on the equipment, we can

offer everything from a single-engine machine

to a 5-engine machine for every customer and

every requirement.

In order to achieve the desired performance,

it is essential to clarify and discuss the

product range in detail with the customer in advance.

All parties involved in the project, such

as tool manufacturers or industry software providers,

must be involved. The performance-influencing

variables such as tool layout or the

new type of corner joints must be worked up

and then set out in detailed drawings and processing

sequences. If larger window lots are required

per production shift, HOMAG relies on redundancy,

i.e. the sensible and flexible interlinking

of several machines.

14 No. 3 • August 2024


DOORS/WINDOWS

The result is a package of window profiles

individually tailored to each customer in combination

with the right performance for the respective

operation. HOMAG machines are precisely

tailored to the customer’s needs, from the

smallest performance class right up to maximum

performance. For high performance requirements

per shift, HOMAG relies on the combination

of several machines to achieve redundancy.

Bulky machines, as used to be the

case with throughfeed systems, are a thing

of the past due to the required flexibility and

availability.

FROM THE INDIVIDUAL MACHINE TO THE

CONNECTED CELL

HOMAG offers small and medium-sized

window manufacturers the opportunity to continue

producing windows individually with a

lean core team and to satisfy their customers.

The CENTATEQ S- 800 with a scalable output of

up to 40 window units is configured to suit every

customer requirement. The CENTATEQ S- 900

with up to 70 window units on one machine is

available for larger output units.

The CENTATEQ S- 900 with maximum

equipment is a very powerful and flexible window

machine. It has two processing tables

and independent units on both gantry sides.

The basis is formed by the processing tables

and units of the CENTATEQ S- 800 – but twice:

this means that two completely different parts

can be processed independently of each other

at the same time. The machine also features

double-spindle technology: A profile splitting

unit with two milling spindles that can be adjusted

in Y and Z in relation to each other via

axes. This makes it possible to use two profile

cutters simultaneously on one workpiece

in one longitudinal milling pass.

This ensures that production is always

maintained, which is not the case with less flexible,

interlinked systems. By combining standardized

individual systems, the system technology

remains manageable and controllable!

Of course, the systems can also be installed in

combination. Starting with a pure console machine,

with the powerProfiler CENTATEQ S- 800

and / or with CENTATEQ S- 900, depending on

the requirements of the range of variants to be

produced.

An increase in the machine’s unmanned

running time can be realized cost-effectively in

the large or small solution by simply extending

the workpiece buffer. In other cases, this can be

achieved by automatic loading using rack trolleys

or various types of interlinking. With such

high-performance systems, the running time

must be optimized, which is why, among other

things, the service life of the tools must be

preserved and the quality of the manufactured

parts ensured. This is achieved via software features,

from the master control to tool life monitoring.

Tool cleaning systems integrated into

the machine can also be used. The benefits of

this depend largely on the types of wood to be

processed.

FLEXIBLE CONTROL SIMPLIFIES THE MAPPING

OF CORNER JOINTS

It is not only the window scantlings that

are changing, but also the design of the corner

joints. Based on the classic mortise and tenon

joint are the new, so-called “mortised corner

joints”. PlugTec, Prüller corner, hybrid corner

or even the Konnex corner are well-known

and successfully used corner joints for window

production. Almost all of these have been developed

and tested on HOMAG machines, as

HOMAG, with its flexible end-to-end control system,

can map this most easily. Whether these

are used completely on the entire window or

only for sashes must be decided on a case-bycase

basis.

The corner joints, which are complex to program,

can be easily created using the wood-

WOP window software. Here, HOMAG has an

absolute advantage with its in-house developed

“window interface” for the communication of

its machine to the industry software houses and

therefore the right answer. It is easy to connect

and does not require any other interfaces to the

industry programs apart from the HOMAG window

interface. Individual parts or special parts

can be easily programmed and created by the

customer himself on all HOMAG machines via

woodWOP.

DIGITALIZATION AND THE TOOLS IT OFFERS

Developments in the woodworking industry

today are heavily influenced by megatrends

such as automation and digitalization. This is

particularly reflected in control and computer

technology, which are key technologies that determine

the expansion of the entire production

process as well as individual processing methods.

HOMAG recognized this early on like no

other company and has continuously presented

solutions. In 1985, for example, the company

introduced a new type of control system

under the name Homatic, followed by the development

of a production line control system

with which workpieces could be tracked across

several machines working in a network. Since

2005, the successor, the “powerControl” control

system, has dominated, which is accompanied

by a decentralization of the control systems and

control cabinets. At LIGNA 2013, HOMAG finally

presented powerTouch, a touchscreen operating

concept that combined design and function

and, in combination with the powerControl

control system, offered a high level of customer

benefit. Standardized operating elements and

software modules have ensured that all HOMAG

machines can be operated in the same way ever

since. The next generation – powerTouch2 –

followed in 2019.

www.homag.com

No. 3 • August 2024

15


SUSTAINABILITY

BELT DRYER TECHNOLOGY CONTRIBUTES TO HIGH EFFICIENCY

With its innovative 1003 PREMIUM heat recovery system, the new belt dryer technology from Mühlböck contributes to high efficiency increases

in pellet plants and is becoming increasingly demanded in the global pellet boom. One of the largest Mühlböck belt dryers ever

built is now going into operation this summer in Sweden at Forssjö Pellets – a site of Sandasa Timber AB – and will realise considerable

energy and emission savings.

The ageing drum dryer at the site is now

to be replaced by a highly efficient Mühlböck

belt dryer with the 1003 PREMIUM heat recovery

system. “Our existing drum dryer has been

in operation since 1995 and has been running

around the clock every day. It has now reached

the end of its service life, a fact that we can

clearly see in the higher maintenance costs,“

says Erik Gyllengahm, board member and site

manager at Forssjö Pellets AB. It was time for

a new investment. The new dryer had to guarantee

more capacity than the existing one and

also offer advantages in terms of environmental

and emission values. Forssjö Pellets therefore

analysed various technologies and manufacturers

in detail. “After being offered the technology,

solutions and experience of Mühlböck,

the choice was easy. Mühlböck was also particularly

responsive to our wishes, for example in

the design of the dryer in stainless steel,“ says

Gyllengahm.

Installation of one of the largest Mühlböck 1003 PREMIUM belt dryers ever built in Forssjö (Sweden). (Photo: Mühlböck)

The impressive new Mühlböck belt dryer

will now have a total length of 59 metres,

a height of eight metres and an effective drying

area of 320 m 2 in total. The annual capacity

is around 112,000 tonnes of dried sawmill byproducts

– it is planned to be put into operation

in late summer. By switching to Mühlböck technology,

Forssjö Pellets will not only achieve significant

advantages in terms of quantities, but

also realise energy savings and, above all, protect

the environment.

HIGH CO 2

AND FINE DUST REDUCTION

Mühlböck Holztrocknungsanlagen is achieving

more and more international success with

its energy-efficient belt dryer technology. Above

all, resource conservation and emission savings

are strong arguments in favour of the Upper

Austrian company’s innovative drying technology.

In the important Swedish market, the wood

drying specialists are already equipping wellknown

pellet producers with their energy-efficient

belt dryer technology.

Heat recovery of a Mühlböck 1003 PREMIUM belt dryer. (Photo:

Mühlböck)

One of the largest belt dryers ever built,

the 1003 PREMIUM, is currently being installed

by Mühlböck for Sandasa Timber AB. The renowned

company with several wood processing

plants in Sweden operates a sawmill at its

site in Forssjö near Katrineholm and has also

been producing pellets under the name Forssjö

Pellets AB since 1995.

Wood pellets are produced in the pelletising

plant from the sawdust and wood shavings

gathered at the plant.

NEW BELT DRYER GUARANTEES VOLUME

BENEFITS AND ENVIRONMENTAL PROTECTION

“Compared to conventional belt dryers

and drum dryers, we can guarantee high emission

savings with our innovative technology,“

says Richard Mühlböck, Managing Director of

Mühlböck Holztrocknungsanlagen. In general,

drying systems such as drum dryers are no longer

fully state of the art, as very high temperature

levels and measures to reduce emissions –

such as cyclones and filters – would be necessary

in order to comply with legal requirements.

These are also the main reasons why more and

more companies in the industry are switching

from drum dryers to belt dryer systems, adds

Mühlböck.

The advantages of environmental protection

and minimisation of emissions of the new

belt dryers at the Forssjö site are also impressively

confirmed at Sandasa. With the Mühlböck

1003 PREMIUM system, drying can now be

much more flexible and the efficient utilisation

of low temperature levels helps to significantly

reduce resources and energy as well as

emissions.

RENOWNED REFERENCE PROJECTS IN EUROPE

Mühlböck has also optimised its highly efficient

system technology especially for the Nordic

market and the specific conditions there in order

to guarantee safe and reliable operation of

16 No. 3 • August 2024


SUSTAINABILITY

Sandasa Timber AB site in Forssjö near Katrineholm (Sweden). (Photo: Sandasa Timber)

Richard Mühlböck, Managing Director of Mühlböck wood drying

systems (Photo: Mühlböck)

let plant there with energy-efficiently dried raw

materials. “These prestigious reference projects

show that our drying technology with the 1003

PREMIUM heat recovery system is increasingly

conquering the Scandinavian market and that

we can also offer the optimum wood drying solution

for this region,“ reports Mühlböck. The

unique dryer system from Mühlböck is very popular

worldwide due to its high savings potential

and rapid amortisation. In Austria, too, three

all components in colder regions. This is another

reason why Mühlböck technology is now in high

demand in Scandinavia. Another plant of this

size is currently being installed at the Moelven

Group site in Valåsen to supply the planned pelunits

of this type were put into operation at pellet

plants last year. This strong demand demonstrates

that Mühlböck technology contributes to

the efficiency of this sustainable form of energy

generation and can provide an important solution

for climate protection and the realisation of

the energy transition.

www.muehlboeck.com

BRIQUETTING

THE WHOLE WORLD OF BRIQUETTING

With the acquisition of C.F. Nielsen A/S by Ruf Briquetting Systems, new opportunities

open up for people who consider purchasing a briquetting system. Now offering the

complete range of briquetting technologies, RUF and CFN offer customers and interested

parties the most comprehensive briquetting solutions on the market.

HYDRAULIC BRIQUETTING SYSTEM

Flexible material sizes & capacities

Quick installation (plug & press)

Easy operation

Ruf Maschinenbau GmbH & Co. KG | Tel. +49 8268 9090 20

No. 3 • August www.briquetting.com 2024 | info@briquetting.com

Your benefits:

For wood, agriculture and other biomass

A compelling alternative to pellets

Low operating costs

Capacities from 30 kg to 5,000 kg

per hour

In total a combined 100 years briquetting

experience with more than 5,500

briquetting systems sold globally

MECHANICAL BRIQUETTING SYSTEM

Consumer & Industrial Briquetting

Ideal for agricultural material

High density briquettes

C.F. Nielsen A/S | Tel. +45 98337400

www.cfnielsen.com | sales@cfnielsen.com 17


MACHINING TECHNOLOGY

135 YEARS OF HISTORY

On February 19, 1889, Carl Frederik Nielsen founded C.F. Nielsen Machine Factory in Bælum.

The journey began with the production of cast iron, which laid the foundation for the engineering

company that C.F. Nielsen is today.

In the 1940s, the company designed its

first briquetting presses, setting the stage for

the future as a world-leading manufacturer of

briquetting machines. Fast forward to 1989,

C.F. Nielsen celebrated its 100th anniversary

as a family-owned business. In 1998, Henning

M. Larsen acquired half of the shares, and by

2000, he owned the company entirely, taking

over from the third generation of the Nielsen

family.

CONTINUED GROWTH AND ACHIEVEMENTS

In 2007, C.F. Nielsen was sold to Mogens

Sloth Knudsen and DKA Capital, but in 2011,

Mogens Sloth Knudsen and Henning M. Larsen

reacquired all shares. The 25th anniversary was

marked in 2014 with pride.

2015 saw the introduction of the world’s

largest single line briquetting press, the BP7510,

boasting a capacity of up to 3500 kg/h. On July

1, 2018, C.F. Nielsen joined forces with the family-owned

German company, RUF Maschinenbau

GmbH, combining their expertise to cover all

three briquetting technologies - Mechanical,

Hydraulic, and Extruder.

www.cfnielsen.com

BEYOND THE MACHINE

Behind every SCM machine or system for wood machining lies the know-how of a team of experts focusing constantly on the industry’s

future to provide products and services that satisfy clients’ real needs. This is the philosophy behind the Italian group’s research and

development work and is the same message that has accompanied SCM’s participation at Xylexpo 2024.

The numerous visitors who have gathered

at the group’s stand have been able to enjoy a

unique experience, discovering a wide range of

technological and digital innovations in a fully

multi-media fashion. SCM has “broken with

tradition” by turning up at a trade fair for the

first time ever with no machines: a choice in line

with the group’s focus on sustainability and environmental

impact which demonstrates their

ability to lead even in how they communicate

with the market and mainly stems from a precise

vision, increasingly focused on everything

“beyond the machine” to fully support clients

with their business needs.

Pietro Gheller, SCM Wood Division’s

Director pointed this out at a press conference

organised at the stand: “The numerous innovations

presented at Xylexpo demonstrate SCM’s

ability to develop a long-standing, continuous

and shared relationship with clients, and to support

their needs not only throughout the entire

life cycle of a machine, but for the whole duration

of its entrepreneurial activity. This is possible

not only thanks to technology – which is still

the core of the group’s experience – but by offering

an ecosystem of software, services, skills

and experience with a very high added value”.

In line with this vision, increasingly focused

on service, SCM has presented a vast programme

of innovations strongly centred around

new market demands in terms of digitalisation

and sustainability, and on new Industry 5.0

scenarios.

Focus has shifted away from the client’s

product and towards their needs in terms of

support, control advise and productivity: the

new WIN MES software has been presented on

this occasion to deal with the factory’s IT flow.

Lastly, at the heart of stand, visitors to

Xylexpo have been able to explore SCM’s new,

fully operational Digital Control Room which

digitally interprets the group’s values: the relationship

with the client (“you will never work

alone”) via the proactive service enabled by the

Maestro connect IoT system and sustainability.

Sustainability towards the environment via

new energy monitoring functions, sustainability

of operations via the predictive maintenance

and business sustainability guaranteed by the

increase in productivity and the Service Bundle

packages. Lastly, but equally important, the

concept of sustainability towards people which

takes the form of sharing technical knowledge

and continuous training.

Another key objective in SCM’s vision is to

supply automated, integrated and complete

processes for the entire woodworking sector.

State-of-the-art multi-media and immersive

tools have projected visitors into the heart of

SCM’s limitless product offer. Innovations for

every field of application have been illustrated –

furniture and kitchens, windows, doors, flooring,

timber construction, surface treatment,

joinery and boats and caravans – with the integration

of CMS solutions, another of the group’s

brands specialising in technologies for machining

other materials such as glass, marble, metal,

plastic and composite materials.

www.scmgroup.com

18 No. 3 • August 2024


MACHINING TECHNOLOGY

SALVAMAC GROUP AT XYLEXPO 2024

“Xylexpo 2024 was a significant chapter for Salvamac: an opportunity to strengthen ties

with both longstanding and new partners, and to share innovative ideas and projects,” explained

Ziemowit Dolkowski and Christian Salvador, owners of the Italian-Polish company

Salvamac. The company was born from the decades-long experience of its founders in

the wood sector..

“At the fair, we reaffirmed our commitment

to networking, a fundamental part of our corporate

DNA that enables us to continuously

expand our offerings,” explained Christian

Salvador. “The range of products featured at

our stand included cross-cutting and optimizing

saws – our core business – up to advanced

technologies like drying solutions, aspiration

systems, and finger joint production systems. In

Milan, we were joined by our partners Incoplan,

specialists in wood drying systems, Sia, experts

in aeromechanical aspiration, and Paoletti

Engineering, known for their solid wood processing

machines.”

At the FieraMilano-Rho pavilion, Salvamac

showcased the new Legend 500 saws with the

electronic SalvaStop device, the new Legend

600, and its flagship product “Salvapush

2000”. However, the new benchmark will be

the “Salvacut 5000”, a high-speed optimizer

with electronic cutting and the capacity to

process up to 3,500 linear meters of profiles

per hour. “This machine incorporates numerous

innovations, especially in the advancement

mechanism of the workpieces,” clarifies

Christian Salvador.

Being present at trade fairs is crucial for

Salvamac’s commercial strategy, a company

that places relationships and personal interaction

at the center of its philosophy. “As a company

made up of young individuals but with solid

roots in the industry, it is essential for us to con-

cretely demonstrate the value of our extensive

network,” state the owners. In Milan, Salvamac

continued to showcase its commitment to lasting

relationships, quality, an expanding catalogue,

and a holistic view of the market, always

with the goal of pushing new boundaries.

www.salvamac.com

GIARDINA GROUP AT XYLEXPO 2024

Giardina Group has been present again at

the 2024 edition of Xylexpo, a long-standing

participation that confirms the Italian

Group’s desire to maintain a constant focus

on the “local” market, which is undoubtedly

the target audience for the Milanese

showcase.

“Although more than 90 % of our production

is exported, Italian companies requiring a

quality finish have always been our main partners,

not only as customers, but also and above

all as partners with whom we can develop new

technologies that will then be introduced to the

rest of the world” commented Stefano Mauri,

owner of the Giardina Group together with his

brother Riccardo Mauri.

In the spotlight you could find the well-established

“Rolltech Flexi”, a roller coater created

during four years of extensive research and testing

that have resulted in the development of an

extremely sturdy and versatile solution, capable

of responding to market needs with a series of

innovative technical solutions that have resulted

in its patent.

A machine designed and built to apply UV

and conventional primers on 3D surfaces, but

which has also proved to be an excellent solution

for the application of special coating cycles

on flat surfaces.

At Xylexpo, of course, there was room for

the “Dualtech 400”, an automatic spraying

machine with two reciprocating arms and paper

belt that is the epitome of the Group’s expertise

and comprehensive catalogue of solutions

in this specific segment of the coating

industry.

As regards edge and profile sanding, the

Group presented the Destefani “Mvt 3000”

edge sander, in a configuration that has been

gaining considerable popularity recently thanks

to its ability to fulfil precise user requirements.

The Giardina Group’s stand also had room

for the important question of drying: in addition

to the “Uvtech GST” oven, a new UV LED oven

has been presented, which is based on technology

that the Group is developing and which

hasn’t failed to attract the attention of industry

professionals both at the trade fair and, more

importantly, over the next few years.

As we all know, the efforts to reduce mercury

lamps are shifting manufacturers’ attention

to other energy sources, and in these applications

too, LED lamps can be an excellent solution,

with enormous potential for development

and innovation that – by stimulating LED manufacturers

to achieve adequate emissions – will

allow them to completely supplant current technologies

at every stage of the coating process.

www.giardinagroup.com

No. 3 • August 2024

19


TIMBER CONSTRUCTION

SPIDERS – USEFUL HELPERS IN TIMBER CONSTRUCTION

Boards, panels and cross-laminated timber are unwieldy and heavy. HolzBauWerk Schwarzwald relies on vacuum technology from Schmalz

to ensure that the workpieces are transported effortlessly and automatically to their place of use in production. Several suction spiders

move not only boards in production, but also components weighing several tonnes.

The forests of the Black Forest provide a variety

of wood species such as spruce, fir, beech

and oak, which are used in construction, furniture

manufacturing, paper production and

other industrial applications. HolzBauWerk

Schwarzwald, founded in Seewald in 2021, specialises

in cross-laminated timber (CLT). The

company produces 20,000 cubic metres of CLT

per year and shift from local spruce and Black

Forest silver fir wood on a covered area of

15,000 square metres. Clients use the products

to realise timber construction projects throughout

Germany, Switzerland, France and the

Benelux countries.

HolzBauWerk started production in

September 2022 and currently employs around

40 people. The company uses a fully automated

system to produce solid wood panels from at

least three layers of softwood boards laid crosswise

and glued together flat. They are between

six and 32 centimetres thick, up to 3.5 metres

wide and a maximum of 16 metres long. The

boards are suitable for the flat and solid production

of wall, ceiling and roof elements. Invented

The SSP suction spider lifts the parallel boards and stacks them slightly offset on four quality stacks.

Two suction spiders on an overhead crane stack the crosslaminated

timber panels until they are ready for further use or

feed them to the next processing steps.

in the 1990s, the panels have become increasingly

popular in modern timber construction

since the 2010s thanks to their advantages such

as sustainability, stability, fire protection, thermal

efficiency and earthquake resistance.

EVERYTHING ON YOUR OWN

To ensure high and consistent quality, the

company dries all the timber itself. In the next

step, employees sort the sawn timber according

to visual and technical criteria. The SSP suction

spider from Schmalz then lifts a layer of boards

with five FMHD surface grippers and stacks

them slightly offset in four places in a buffer

store. An external vacuum generator supplies

the robust gripper system with the necessary

vacuum. Thanks to the integrated system monitoring

and sensor technology, the suction spider

works reliably. The five FMHDs handle heavy

and rough workpieces with ease thanks to the

dense foam; even knotholes, twisting, unevenness

and cracks do not disrupt the gripping process.

The integrated vacuum accumulator and

the maintenance-friendly design ensure low energy

consumption and smooth processes.

For the subsequent CLT production, another

suction spider with four FMHD grippers

first destacks the board layers. Production is

fully digitalised and produces wooden boards

with different thicknesses and surfaces in

batch size 1.

“In the first step, defects such as resin pockets,

cracks and knots are cut out depending on

the quality requirements. Then a finger-jointing

line joins the sawn timber into a so-called endless

board, which is cut to the target length by

a saw. The shortened mouldings are then glued

20 No. 3 • August 2024


TIMBER CONSTRUCTION

glue that is harmless to health, which no longer

releases any ingredients after curing and is

therefore well suited for use in house and flat

construction,” explains Bauer.

together on the narrow side to form single-layer

boards,” explains Andreas Bauer.

He is Head of Construction and Joinery at

HolzBauWerk. This process guarantees closed

visible surfaces, high airtightness, good fire protection

properties and optimum strength.

SECURE GRIP

A third suction spider with FMHD grippers

then places several single-layer panels alternately

as longitudinal and transverse layers

on top of each other in a buffer store. Another,

identical suction spider is responsible for feeding

the CLT press. After each single-layer panel

has been placed, a glue applicator applies a layer

of glue, which ensures the necessary cohesion

in the end product before the suction spider

places the next panel on top. “We use PU

The hydraulic CLT press joins the single-layer

panels made of longitudinal and transverse

lamellas, the so-called press cakes, under high

pressure to form the actual cross laminated

timber. This process guarantees a perfect, very

thin glue joint and absolutely dimensionally accurate

and straight panels. The CLT panels are

handled after the block press by two suction spiders,

which are attached to an overhead crane.

They feed a turning table, a wide-belt sanding

machine and the CNC processing centre with

the raw panels, which produce ready-to-install

house construction elements from them.

After processing in the machine centre, the

fifth SSP-HD vacuum suction spider picks up

the cut panels. The special feature: This rather

small and handy suction spider is designed for

heavy loads (HD: heavy duty) and can carry 2.5

tonnes. This is made possible by the SPU suction

plates. They are ideal for handling flat, smooth

workpieces, but also those with a slightly rough

surface, as they offer high suction forces with

small dimensions. The SSP-HD uses vacuum to

lift the cut elements and cut-outs from the machine.

Individual suction cups can be selected or

switched off as required. Suction cups that are

not in use are automatically deactivated to prevent

leakage.

CUSTOMISED SOLUTIONS

Schmalz has customised all vacuum gripping

systems for the different handling tasks at

HolzBauWerk. The low weight of the basic aluminium

components and the high holding forces

enable fast cycles. “When planning the complete

systems, we can draw on many years of

experience and many systems in Germany and

C

abroad,” emphasises Philipp Bohnet. He is

M

Head of Sales Systems at Schmalz and supported

HolzBauWerk and the machine suppliers in-

Y

volved in the design of the vacuum technology.

CM

“In our test centre in Glatten, we also identify

MY

potential weak points immediately through suction

tests with customer samples and work out

CY

CMY

suitable solutions. This allows us to guarantee

process reliability and quick and easy integration

right from the start,” he

K

adds.

The wood processing company has been

using vacuum technology from Schmalz since

September 2022. “From the first contact in

spring 2021, the preparation of the offer,

project planning and commissioning to live

operation, everything went smoothly,” emphasises

Jörg Kübler, Managing Director of

The cut elements are lifted from the machine using a vacuum

and loaded for transport to the construction site.

HolzBauWerk Schwarzwald GmbH. “And our

employees also really enjoy working with the

vacuum gripping systems, as they ensure automated

and trouble-free processes. The systems

have even been given names,” he adds with a

wink. And there is something else that Kübler

likes – the proximity to the vacuum experts.

“The company is practically round the corner,

so we can count on support very quickly in the

event of problems,” he says.

www.schmalz.com

WIN_2019.pdf 24 15.02.2019 13:55:48

Less energy, more power!

Energy-efficient filtration plants

for the woodworking industry.

MultiStar filtration plant

Made by Höcker Polytechnik

▪ filtration

▪ dedusting

▪ briquetting

▪ recycling

▪ varnishing

Höcker Polytechnik GmbH

Borgloher Str. 1 ▪ 49176 Hilter a.T.W.

Germany ▪ Mail info@hpt.net

Fon +49 5409 405 0

www.hoecker-polytechnik.com

No. 3 • August 2024

21


TIMBER CONSTRUCTION

STABLE AND SUSTAINABLE

The EGGER EcoBox is a hybrid product made of timber and OSB. As a modern alternative to

solid wood structural pillars in timber frame walls, it stands out thanks to an efficient and

resource-conserving use of materials.

Compared to solid wood, the EGGER

EcoBox requires up to 38% less wood and thus

also saves weight when used. Thanks to the

use of EGGER OSB and EGGER timber from our

own plants, the EGGER EcoBox is always readily

available to meet customer needs. It reduces

thermal bridges, is easy to handle and simple

to transport.

With the EGGER EcoBox, EGGER is setting

new standards in terms of sustainability, efficiency

and quality assurance in modern wood

construction. Of course, it has a European

Technical Approval (ETA), which ensures safe

use throughout the EU.

EFFICIENT PRODUCTION: THE ECOBOX LINE IN

FOCUS

The new semi-automatic production line at

the Wismar site is designed for lengths of up to

6,500 mm and usually produces double lengths

in storey height (2,400-3,300 mm). The widths

vary between 160-400 mm depending on market

requirements and energy requirements. The

EGGER EcoBox is 80 mm thick.

The EGGER EcoBox in use – as an innovative alternative in timber frame walls in the construction of a multi-family house in Scharmede,

Germany.

Precise structures and the latest measuring

systems, as well as camera monitoring, enable

the production of exact and dimensionally stable

wooden components.

The importance of wood as a building material

has increased steadily over the last 20 years,

because wood is a natural, renewable raw material.

However, various environmental factors

are causing the amount of available A-grade

wood to decline. EGGER Product Sustainability

Senior Expert Veronika Auer explains why this is

so: “The raw material wood is itself directly affected

by the effects of climate change. For several

years now, the quality of wood has been

deteriorating. This will intensify in the coming

years. There will probably be more damaged

and disaster-struck timber. The reasons for this

include climate-related events such as storms

and snow breakage in conjunction with insect

infestation.

A gap is emerging. The demand for highquality

construction timber is increasing. The

yield from timber felling is falling. In order to be

able to produce a building product from wood

that has previously been of little use for construction,

innovative thinking and the courage

to implement it are required. The EGGER EcoBox

is rethinking timber frame construction. The

box-like structure made of different wood construction

products enables the structural and

thus sustainable use of low-quality wood.”

The resource-conserving structural pillar

combines numerous advantages, including high

dimensional stability through intelligent material

combinations and with less material used.

The industrial, standardised production process

ensures safety in planning, use and construction,

and guarantees consistent and reproducible

quality.

THE INNOVATIVE ALTERNATIVE IN TIMBER

FRAME CONSTRUCTION

The EGGER EcoBox is a box-shaped crosssection

made of timber and OSB with wood fibre

insulation in the cavity. The optimal combination

of the raw materials and the precise

assembly result in a product with very high dimensional

stability, straightness and evenness.

This makes the EGGER EcoBox an ideal starting

product for efficient manual production,

right up to the highly automated manufacture

of elements or room modules in timber frame

construction.

FUTURE-ORIENTED CONSTRUCTION,

RESOURCE-CONSERVING PLANNING

The EGGER EcoBox helps optimise building

projects. To ensure that this can be done from

the very first planning stage, EGGER has integrated

the new EcoBox as a construction detail

in the popular EGGER planning aid. With this

planning aid tool, Egger has also established itself

as a point of contact for planners, architects

and students in the service and digital planning

sector for the segment of “building with

wood”. Since 2019, EGGER has been making established

building components available on its

website for download in standard digital data

formats for BIM or CAD planning.

From now on, customers will find five construction

details for the EGGER EcoBox in the

EGGER planning aid, specifically for wall planning.

The EGGER planning aid not only contains

a comprehensive selection of tested and certified

structures, but also the corresponding rule

details for the application areas of roof, wall

and ceiling.

www.egger.com

22 No. 3 • August 2024


TIMBER CONSTRUCTION

EXPERTISE AND INNOVATION FOR THE

TIMBER CONSTRUCTION

INDUSTRY

SCM returned to DACH+HOLZ International

with state-of-the-art innovations and a rich

programme of technical demonstrations

and insights dedicated to the timber construction

industry.

Prominent on the stand was the OIKOS XS

cnc machining centre, which visitors to the fair

could see in action in all its potential, thanks

to demos dedicated to the production of specific

structural elements: different types of timber

frame walls, roof portions, structural beams and

elements with X-fix connection.

OIKOS XS: SPEED OF EXECUTION AND HIGH

CONFIGURABILITY

OIKOS XS is the most versatile model in

the Oikos range, cnc machining centre for timber

construction ideal for companies looking for

high speed and precision combined with a small

footprint and low cost.

It is suitable for the production of straight

beams, prefabricated walls, trusses, roofs and

blockhouses, i.e. structural elements requiring

both very fast operations such as cutting, and

more complex operations such as drilling, routing,

dovetails and slots for hardware, on pieces

that can have a maximum length of 16 metres,

a maximum width of 450 mm and a maximum

thickness of 240 mm. The speed of execution is

one of the main advantages, because the work

piece feed rates can increase up to 3 m/sec.

Furthermore, combined movements of the operating

units cut down unproductive time due to

axis repositioning.

OIKOS XS enables the coverage of the work

piece 6 faces. Several operating units strategically

positioned within the work area, resulting

in a high degree of configurability to meet every

specific customer need. Another plus is the

innovative 4+1 axes revolver unit with differentiated

speeds for each tool which allows for a

unique finish. The machine also stands out for

its machining precision, which is achieved by

extremely stiff clamping system for work piece

feed, horizontal and vertical pressure rollers located

close to the work area, a dynamic work

piece support system active during processing

and a laser probe to realize precise dovetails.

NEW HMI MAESTRO ACTIVE BEAM&WALL FOR

QUICK AND EASY ALL-ROUND CONTROL

Maestro active beam&wall is the new human-machine

interface software dedicated to

CNC machining centres for timber construction,

which offers numerous functions in a simple

and fast way:

Multi-project: it allows the production of elements

of the same section but which are part

of different projects to be optimised on the same

raw bars, in order to minimise material waste.

The optimisation process is fully automatic.

3D visualisation: possibility of exploring the

workpiece and taking measurements. On the 3D

element, the tool paths of the machining units

are traced in real-time.

Complete job management: management

of routine maintenance, machine alarms, work

shifts, printing of labels and creation of production

reports... these are just some of the functions

that the software makes available to the

customer.

Advanced user management: different levels

of authorisation can be enabled for each machine

operator depending on their capabilities,

in order to protect the machining centre from incorrect

manipulation.

The new version of the HMI software is

characterised by a totally renewed graphic interface

aligned with that of the latest generation

of software. Maestro active beam&wall is

based on Maestro active, the HMI software adopted

by the entire SCM Group for complete job

order management.

Last but not least, the presence of the new

eye-M top plus operator console compatible

with all models in the Area and Oikos ranges.

On the same console, upon request, the

Maestro beam&wall programming software

can also be installed, closely connected to the

HMI software. The possibility of using Maestro

beam&wall both on a PC in the office and on the

operator console, i.e. directly on the machine

even for the programming phase, is an important

advantage for companies that reckon on

flexibility of use to increase their productivity.

www.scmgroup.com

No. 3 • August 2024

23


FURNITURE

FROM WORKSHOP TO FACTORY

With over 20 years experience, Global Design is a key player on Romania’s furniture market. Based in Suceava, the company produces

and markets furniture and furniture components nationwide, serving both small-scale producers and industrial customers. It defines itself

as the ideal partner for personalized and made-to-measure furnishing solutions, ensuring optimal delivery times and an excellent pricequality

ratio.

For those not yet familiar with Cefla’s knowhow,

the LAB offers a valuable opportunity to

test solutions and see the results delivered by

the most modern technologies. Here, you can

observe over one hundred Cefla Finishing machines

in action, design complete processes and

plan your company’s future.

THE GOALS OF THE NEW FINISHING PLANT

What was Global Design’s approach to its

future? The company immediately focused on

innovation and flexibility, key concepts that became

tangible parts of the new finishing plant.

THE CHALLENGE AND THE FINISHING

SOLUTION

In Cefla Finishing, Global Design found the

perfect partner, allowing it to grow and position

its innovative products on the market. To meet

the far-ranging needs of that market – made up

of both small businesses and large companies –

it was essential to acquire technologies that allow

highly flexible production.

The first industrial coating system supplied

by Cefla proved to be a huge leap forward for

Global Design. It allowed a switch from manual,

small-scale processes to automated ones

that are well-suited to the production of batches

small and large. Excimer drying technology

didn’t just deliver flexibility: it also meant

Global Design could offer products with better

surface performance, creating a unique competitive

advantage.

RESULTS

In just a few years Global Design has grown

from a small-scale workshop into a full-blown

factory with a floor space of over 30,000 square

metres. Cutting-edge industrial processes and

advanced technology have made it a key player

in Romania’s furniture industry, a company

renowned for quality, reliability and price

competitiveness.

Every great company is defined by crucial

moments that shape its history. In the

case of Global Design, one of these key moments

occurred in 2010 when the company –

then still a small workshop – was invited to

attend an event at Cefla’s headquarters in

Imola. From that point on, Cefla Finishing became

a source of inspiration and, subsequently,

Global Design’s main technological partner.

Marinela Croitoriu, owner of Global Design,

states: “Cefla has been an inspiration for us

since 2010 when, together with our business

partners, we visited their main plant during

the Cefla Live event”.

THE CEFLA FINISHING LAB: WHERE

INNOVATION TAKES SHAPE

The visit to Cefla or, rather, the Cefla

Finishing LAB, was a pivotal moment that

shaped the future of Global Design. But what

is the LAB?

LAB is a facility dedicated to studying

machines, experimenting with new solutions,

performing productivity tests and calculating

the ROI of finishing processes. Thanks to

close collaboration between customers, Cefla

technicians and industrial partners – such as

coating manufacturers – the LAB is the ideal

place to develop innovative, customised solutions

for each company, ensuring excellent

results.

The driving force was innovation: Gabriel

Nimitan, Technical Director of Global Design,

points out: “Thanks to teamwork with Cefla,

we’ve succeeded in internally developing unrivalled

lacquered panel production technology”.

Furthermore, flexibility has guided the entire

design of the new plant, yielding results

that are unprecedented in Romania. “Today we

have the only technology in Romania capable

of delivering maximum flexibility”, observed the

Technical Manager.

Thanks to Cefla technology, Global Design

can process 12,000 panels a day in a wide

range of decorations, sizes, shapes and models.

Productivity is ultra-high, as is the variety

and manufacturing flexibility provided to their

customers.

CEFLA TECHNOLOGY: MERGING EFFICIENCY

AND CUSTOMISATION

While the company has grown considerably

thanks to investment in technology, the

outstanding flexibility of Cefla-supplied solutions

has allowed Global Design to continue

providing their customers with a made-to-measure

service. This has expanded the range of finishes

and removed production limits: it’s also

strengthened a core element of the company’s

business, namely consultancy and design.

But which technologies have allowed this

combination of customisation and efficiency?

Firstly, those that minimise machine downtimes

related to maintenance and colour change-

24 No. 3 • August 2024


FURNITURE

overs. Having to stop the line to produce numerous

customised small batches can have a huge

impact on manufacturing efficiency. This is why

optimising the colour changeover process was

crucial to obtaining a flexible, efficient line.

The solutions delivered to Global Design include

iBotic, a Cartesian coating robot with interpolated

axes, perfect for high output capacities

and maximum quality. What makes iBotic

so special is that it can work simultaneously on

pieces of different shape and thickness, with the

conveyor either at standstill or moving, in tracking

mode.

SURFACE DURABILITY: THE NEW FRONTIER OF

FINISHING

In 2021, Global Design decided to expand

its range by introducing matt finishes with a

soft-touch feel that offer exceptionally high surface

resistance to scratching and wear, launching

INFINIT-MAT on the market.

The finishing line was therefore upgraded

with the Exydry excimer oven. This solution

adopts new, patented, sustainable drying technology.

This not only ensures a finish with outstanding

aesthetics and durability: it’s also suit-

able for 3D surfaces, such as shaped panels.

“This result could not have been achieved without

support from a partner like Cefla. They deliver

consistent professionalism, day after day, in

the form of assistance and maintenance services,

responding effectively to our every request”,

commented Gabriel Nimitan.

THE PARTNERSHIP WITH CEFLA FINISHING

The alliance between Global Design and

Cefla Finishing was crucial to the success of

the new production line. Global Design fully believed

in their partnership with Cefla, seeing in

them the perfect partner with which to achieved

their quality, reliability and productivity goals.

A key factor in this partnership was the

prompt assistance provided every step of the

way: from the initial design of the new plant

to its implementation, from technical support

to training. Marinela Croitoriu highlighted the

constant helpfulness of Cefla’s professionals, an

aspect that has made the partnership a lasting

one.

Global Design has become a modern factory

with over 30,000 square metres of floor space

and 350 employees. Thanks to cutting-edge industrial

processes and advanced technology, it

has established itself as a pivotal player on the

furniture scene in Romania and is renowned for

its quality, reliability and price competitiveness.

www.ceflafinishing.com

IDEA ITALIA BOOSTS KITCHEN CABINET PRODUCTION

WITH THREESPINE FOR US EXPANSION

Idea Italia has selected Välinge Innovation’s

groundbreaking Threespine Click

Furniture Technology to create easy-to-assemble

kitchen cabinets, enhancing their

product offering as they further expand in

the North and South American markets.

Idea Italia, based in Guatemala, is a producer

of premium-quality kitchen, bathroom and

closet cabinets. As one of the leading kitchen

manufacturers in South America, they provide

the region with furniture optimised in design

and quality, meeting the highest European standards.

By incorporating Threespine into their

cabinet production, they further enhance their

already high-quality products with added precision,

ease of assembly and unique design

opportunities.

“We are delighted that Idea Italia, an experienced

and innovative company, has chosen

our Threespine technology to elevate their products

and strategically advance in the US market,”

says Martin Borg, Key Account Manager at

Välinge Innovation. “They are leaders in innovation

and technology, and integrating Threespine

helps them create a unique offering of easy-toassemble,

high-quality products.”

To meet the increasing demand of easyto-assemble

cabinets in European design and

ensure optimised, large-scale production of

Threespine-enabled cabinets, Idea Italia has invested

in new, state-of-the-art manufacturing

facilities.

“Through our network of well-established

machinery and tool suppliers, we engage Biesse

from the outset of our discussions, to ensure

Idea Italia receives precisely what they need for

efficient Threespine production,” says Martin.

Välinge’s team of engineers and production

experts is in Guatemala for on-site training

in July, ensuring that Idea Italia maintains

the high-quality results they are known for.

Production is scheduled to commence soon after

the summer.

www.valinge.com

No. 3 • August 2024

25


USER REPORT

QUALITY EXCHANGED FOR QUALITY

Master carpenter Markus Löhr has transformed his family business from a traditional carpentry workshop into a door manufacturing facility.

Customers receive high-quality, impressive, one-of-a-kind pieces made from historical wood. The residual wood leftover from production

is used by the business for heat generation. For the necessary shredding, Löhr relied on a dependable Vecoplan shredder for 30 years.

Vecoplan has now replaced the aging system with a new VHZ 800 equipped with a feed hopper.

“Every door we make is absolutely unique”,

says Markus Löhr. The master carpenter’s family

business in Höchstenbach in the Westerwald

is now almost 160 years old and in its fifth generation.

The company meanwhile employs 15

people, five of whom are master carpenters.

“We manufacture customised solid wood doors.

They can be modern if desired, but our focus is

on historical doors,” he explains. His father still

offered the classic range, including windows,

stairs, front and interior doors. However, the

competition from larger companies was strong.

When Markus Löhr took over the business in

2004, he transformed the carpentry workshop

into a door manufacturing facility – not only

returning to “real” carpentry, but also finding

a market niche in which he has been extremely

successful for years. “Our annual turnover is

around one million euros,” says Löhr. Customers

come from all over Germany and neighbouring

countries like Switzerland, Luxembourg, and

France. The master carpenter even had a door

delivered to Denmark recently.

CUSTOMIZED DOORS

In the workshop, Markus Löhr points to various

doors, some of which are still being made,

while others are ready for delivery. “Some customers

send us their suggestions, others provide

photos of their houses, and I’ll take some

pictures myself on site – then we develop the

appropriate designs based on our analyses of

these pictures and on discussions with the customer,”

says the master carpenter. It’s crucial

that the result matches the building’s style and

design perfectly – because it makes a big difference

whether the building was constructed during

the Art Nouveau period or the Wilhelminian

era. Löhr also often has to reconstruct doors, a

task for which he uses photos or old drawings.

If necessary, these have to be coordinated with

the heritage conservation authority. On request,

his solutions comply with the current thermal insulation

regulations, or his doors can be made

burglar-proof or soundproof. “Our doors can

meet specific climate classes and even the passive

house standard if required”, explains the

master carpenter. He is also very proud that he

can offer yet another craft to customers, because

his team includes a glazier who specialises

in decorative and individually-designed leaded

glass – and he also offers hand-carved decorations

that are as unique as the customers’

wishes.

Sustainability is a top priority for Löhr, because

historical building materials, such as old

wood from old oak beams, are revitalised during

the door manufacturing process. His craftsmen

use these to create modern front door designs

as well as historical replicas – and combine

them with the latest security features. The

first lorryload of historical timber drove into

the yard around twelve years ago. Orders were

a little slow at first; and he tried out a lot of

ideas, but soon demand started to grow steadily.

Today, a large part of the wood he stores and

uses comes from old half-timbered and demolition

buildings. However, even although the

stock of timber is currently well filled, Löhr is always

looking for new sources.

THE EFFICIENT SHREDDING OF RESIDUAL

WOOD

In production, the beams are sawn into

planks, planed and glued. Then the movable

part of the door – the door leaf – and the fixed

frame are constructed. This involves gluing the

planks layer by layer, then milling in locks, strike

plates, and hinges. Waste is inevitably generated

during production: untreated residual wood,

old wood, pieces of beams, wood offcuts and

cuttings. “We use the waste material to fire

our furnace system, which we recently modernised,”

explains Löhr. This enables the company

to heat its buildings efficiently. To reduce

Every door is unique – Löhr carpenters manufacture customised, solid wooden doors from historical wood. It’s crucial that

the doors are stylistically accurate and match the building – or better yet, the era – perfectly.

26 No. 3 • August 2024


USER REPORT

A look into the company’s production, where pure carpentry craftsmanship is key.

the wood to the required size, the facility relied

on a Vecoplan shredder for almost exactly 30

years. With its headquarters just a few kilometres

away in Bad Marienberg, Vecoplan develops

systems that shred, convey, separate and

store wood, biomass, plastics, paper and household

and commercial waste. “Vecoplan was a

customer of ours for many years, we knew them

well,” says Löhr. “So it was only natural to buy a

machine from them.”

The old shredder from the small VAZ series

ran reliably for years without any significant issues.

A local locksmith could handle small repairs

when needed, the carpentry workshop

did the oil changes themselves, while Vecoplan

supplied new counter knives and concave cutter.

Apart from the various maintenance intervals,

the owner is delighted that no maintenance

has ever been necessary in the 30 years.

However, even the most robust system shows

signs of ageing at some point in its working life.

The control cabinet recently broke down, and

the electrician highly recommended buying a

new machine.

SUITABLE FOR ANY INPUT

Florian Greb, Area Sales Manager at

Vecoplan, provides support for the Löhr door

manufacturing company: “We advise our customers,

plan the technology, and find the right

solution together,” he says. “Of course, our tasks

also include complete project management, assembly,

commissioning and a comprehensive

service programme.” Vecoplan offers the VHZ

800 specifically for carpentry and joinery businesses.

This durable and robust shredding solution

was specifically developed by the machine

manufacturer for the needs of the wood

processing industry and small businesses. The

single-shaft shredder is an economical solution

for customers, enabling them to feed various

input materials and different quantities

directly and undosed into the shredding process.

Thanks to its VHZ-ESC drive (E=Electronic,

S=Slip, C=Control), the machine operates energy-efficiently

and cost-effectively compared to

conventional drive systems. “We conducted trial

shredding in our in-house technology centre,”

says Florian Greb. Markus Löhr was present and

provided his typical material for the machine in

advance – and he was immediately impressed

– “That machine went through the historical

wood as if it were butter.”

The new VHZ 800 stands in the yard. A

forklift driver feeds the machine’s feed hopper

with input material which can be up to

200 × 100 × 500 millimetres in size. With a

throughput of 100 kilogrammes per hour, the

new machine processes the wood to a particle

size of less than 20 millimetres. The system is in

use for about two hours a day and two days a

week. Master carpenter Löhr is convinced: “If

the new machine works as reliably over the next

30 years as our first shredder, we’ve made the

right decision.”

DOORS BUILT TO LAST FOR GENERATIONS

“Original historical front doors were originally

made of wood. When restored, they’re still

splendid ornamental objects that give the property

entrance a face,” says Löhr. “However, aspects

like energy efficiency and security no lon-

Master carpenter Markus Löhr (right) and Vecoplan’s Florian Greb: “We find

the right solution together.”

ger meet today’s standards.” The massive and

multi-layer glued solid wood front doors made

by the master carpenter can be passed down to

the next generations, like their historical counterparts.

“They are secure, impervious to all

kinds of weather and incomparably valuable

and beautiful,” he says.

www.vecoplan.com

To shred the wood to the required particle size, Vecoplan provided a durable

and robust shredding solution with the VHZ 800. Forklifts can load residual

wood into the feed hopper.

No. 3 • August 2024

27


SURFACES

PolishStyl – professional sanding technologies

SANDING CHALLENGING ELEMENTS HAS NEVER BEEN SO EASY

„The head you buy once and only replace the sanding inserts” – this is the idea of ​the PolishStyl sanding system. It guarantees simple,

effective and economic sanding of elements that are generally considered difficult, such as grooved, milled or profiled fronts.

4 SOLUTIONS

The technology of replaceable abrasive

brushes by PolishStyl is a flexible system that

the user adapts to his own needs.

It consists of 4 solutions.

• For sanding surfaces and elements with irregular

shapes, such as milled furniture

fronts, PolishStyl recommends the use of

plate heads.

The process of sanding profiles can be as

complicated as the profile itself. Therefore, it is

worth acquiring knowledge of how to carry out

the entire process so that it is not difficult and

time-consuming, and the final effect satisfies

even the most demanding recipient. The knowledge

already mentioned is one thing. The second,

equally important element is appropriate

sanding materials.

These are provided by PolishStyl – a polish

producer of professional sanding technologies.

You could see its offer at the past Furnitech

international fair at Ptak Warsaw Expo!

The interest in the presented offer proves

the innovativeness of the proposed solutions for

sanding demanding elements.

The head is offered with a set of brushes

(10 pcs.) in grids: P180, P240, P320, P400.

It is designed to be installed on power tools

with an M14 thread.

• In the case of deeper profiles and directional

grooves, PolishStyl propose using a

big roller head with dimensions: D=80 mm

(3,15 inch), L=75 mm (2,953 inch).

It is offered with a set of brushes (18 pcs.)

in a choice of grids.

The roller head is available with two mounting

systems: with a shaft for mounting

on a drill.

And with a standard M14 thread for mounting

on power tools such as a polisher.

• For surface and longitudinal sanding of

straight profiles, PolishStyl recommends

using a small roller head with dimensions:

D=60 mm (2,36 inch), L=60 mm (2,36 inch).

It is offered with a set of brushes (14 pcs.)

in grids, one set to choose from.

Designed for installation on power tools

with a drill chuck.

• The fourth device is a pneumatic tool for

quick and effective sanding of wood and

wood-based materials. Perfect for work

where mobility and high efficiency during

intermediate sanding are important.

It has easy speed regulation (right-left)

in the range of 100 – 1600 rpm (3 gears).

The weight of the tool with head and

inserts is only 1,2 kg (2 lb). It is offered with

a set of 14 brushes. The recommended supply

pressure is 6.3 bar.

HEAD DURABILITY

PolishStyl has been producing all described

solutions in Poland for over 20 years –

at the factory in Nowa Dęba on the south of

Poland.

Heads of PolishStyl guarantee long and

trouble-free operation thanks to their appropriate

design and precision of workmanship.

28 No. 3 • August 2024


SURFACES

PolishStyl use stiff and deformation-resistant

material for their production. Therefore, the

design of the heads is able to carry heavy loads

during sanding without compromising the durability

of the head and the machine drive.

REPLACEABLE ABRASIVE BRUSHES

The sanding material installed in all

heads presented are replaceable sanding inserts.

Depending on the degree of wear or

changes in the assortment, they can be quickly

dismantled.

The sanding inserts are available in many

types: with abrasive cloth, non-woven fabric,

natural leather, abralon, tampico hair or

horsehair.

PolishStyl technicians are always available

to help you choose the correct setup.

www.polishstyl.com.pl

POWERFUL PUR HOT MELT ADHESIVE SETS NEW BENCHMARKS IN

FLAT LAMINATION

The adhesive manufacturer Jowat is expanding its widely used portfolio for flat lamination

with an extremely powerful and yet very processor-friendly PUR hot melt adhesive.

The newly developed product may seem a

contradiction in itself: an adhesive for flat lamination

with aggressive bonding strength and,

at the same time, very gentle processing characteristics.

And yet, the new PUR adhesive

Jowatherm-Reaktant ® 609.60 not only tackles

substrates with high restoring forces but also

excels in complex, time-intensive joining procedures.

The innovation is thereby setting a new

benchmark, providing a solution for elaborate

bonding processes.

Jowatherm-Reaktant ® 609.60 is the ideal

partner for manufacturing decorative panels

and sandwich elements, from door leaves and

furniture fronts to countertops and flooring. The

modern PUR hot melt adhesive impresses even

in combination with stubborn veneers or highpressure

laminate (HPL) due to its outstanding

bonding strength.

One key advantage of Jowatherm-

Reaktant ® 609.60 is the unusually long open

time. It provides maximum flexibility in processes,

even when more time is needed between adhesive

application and pressing. In addition, the

hot melt adhesive is characterized by low stringing

during application and easy processing with

all established roller applicators.

At low as well as at high temperatures:

Jowatherm-Reaktant ® 609.60 is setting new

standards for bonding technologies in terms of

efficiency and quality. “Jowatherm-Reaktant ®

609.60 successfully unites opposites and is

thereby breaking old boundaries. The mix of

performance, flexibility and processor-friendly

handling makes it an extremely attractive adhesive

for modern flat lamination applications,”

says Florian Fischer, Global Product Manager at

Jowat SE.

Jowat is expanding the portfolio for flat lamination with the new

PUR hot melt adhesive Jowatherm-Reaktant ® 609.60

www.jowat.com

No. 3 • August 2024

29


SURFACES

TECHNOLOGIES FOR FLOORING, OTHER HIGH-END SURFACES, AND

ENGINEERED WOOD

Manufacturers of flooring, HPL/CPL laminates, kitchen worktops, wall claddings, furniture boards, compact panels, digital decor papers

and engineered wood can meet Hymmen’s technology experts face-to-face at IWF in Atlanta from August 6 – 9, 2024.

A highlight of Hymmen’s presentations

at this year’s show will be a live talk by flooring

expert Sebastian Bazyk on Digital Lacquer

Embossing (DLEplus) for SPC flooring at the

Educational Conference on August 7. He will

talk vividly about how digital printing will play

a key role in flooring production in the future, as

it offers unlimited design flexibility and can be

applied to a wide range of materials. During his

presentation, he will showcase the flooring production

of Engineered Floors and Amorim, both

of which use Hymmen technologies, as concrete

application examples.

Anyone who wants to see and feel the

outstanding flooring produced using Digital

Lacquer Embossing technology (DLEplus) for

themselves will find impressive samples at the

trade fair stand – whether incorporated into furniture

or as individual floor planks.

A special treat this year is the new look of

the machine design of the Hymmen industrial

digital printing line, which will be presented for

the first time and which, with its modern color

and shape, particularly underlines the innovative

and at the same time reliable process of the

production line.

A second important focus this year is

Hymmen’s technology for engineered wood,

Floors digitally printed and textured with Digital Lacquer Embossing (DLEplus)

primarily single and multi-layer boards and plywood/LVL.

The combination of process expertise

with Hymmen’s manufacturing know-how of

large components has already led to individual

plant projects in this segment in the past.

“The positive feedback from our customers

and the market’s desire for significantly higher

automation and efficiency has now prompted

us to expand our involvement in this market

segment,” explains Dr. René Pankoke, CEO and

partner of Hymmen.

This includes all manufacturing processes

in which handling, gluing, coating and pressing

are used. Examples include the production

of solid wood plates and veneer plywood / LVL.

However, special applications in which panels

for vehicle and caravan construction are manufactured

from multi-layer structures, as well

as sandwich and honeycomb panels, are also

among the products for which a high level of

creativity and innovation is required time and

again.

Hymmen cordially invites you to visit stand

C1847 to discuss the latest developments and

proven processes in production technology in

the wood-based panels industry and to draw on

its wealth of experience with customized plant

concepts.

www.hymmen.com

30 No. 3 • August 2024


FAIRS & EVENTS

WoodTech

THE LARGEST GATHERING OF WOODWORKING INDUSTRY

WoodTech – 37th International Wood

Processing Machines, Cutting Tools, Hand

Tools Fair, organized by RX Tüyap, in cooperation

with the Woodworking Machinery

Industrialists Association (AIMSAD) and with

the contributions of the European Federation

of Woodworking Machinery Manufacturers

(EUMABOIS), brings together leading companies

of the wood processing industry and professional

visitors.

WoodTech, which will be held at Tüyap

Fair and Congress Center, Istanbul, on October

12-16, 2024, where is an international trade fair

shapes the woodworking industry and offers a

global, comprehensive business platform to industry

professionals.

www.woodtechistanbul.com

FIMMA + Maderalia

40TH ANNIVERSARY EDITION IS RUNAWAY SUCCESS

In an unbeatable end to its 40th anniversary,

FIMMA + Maderalia closed its doors

on a very special edition of the fair, which

may prove to be a milestone in the story

of Spain’s leading biennial fair for materials,

technology, machinery and solutions

for the wood industry. Not just because this

40th anniversary edition fully consolidated

the standing of the event but also because

it marked the beginning of a new phase

in which the development of international

business, commitment to the specifier community

and the development of wood as

a material for use in architecture and construction

will inform how the fair evolves.

Beyond the figures – estimated to have

hit 35,000 visitors – there was total satisfaction

with the high quality and professional profile

of the visitors who attended this latest edition

of FIMMA + Maderalia. “We are very happy

with how the fair played out. Visitors were

coming to our stand with real projects for setting

up production lines”, claimed FIMMA

Organising Committee chairman and business

owner Santiago Riera. More specifically, it was

the machinery and technology section of the

show that evidenced the most growth this year,

doubling the space it occupied. “All the leading

and most significant brands from around the

world were here, and visitors appreciated that”,

Riera added.

As for Maderalia, Organising Committee

chairman Alejandro Bermejo highlighted

“FIMMA + Maderalia’s power to attract industry

professionals to visit, signalling a bright future

for a fair that everyone in our field needs”.

Bermejo, who is also president of independent

industry trade association FEVAMA, underscored

“the role the fair plays in promoting the

culture of wood so that society perceives it as a

material not just for the future but a material to

be deployed now”.

On that particular subject Alejandro Roda,

who headed up the biennial for the first time

this year, pointed out that “three of our key objectives

were fulfilled in spades. On the one

hand we had triple the number of international

visitors, not just thanks to IVACE + I one hand

we had triple the number of international visitors,

not just thanks to IVACE + I Internacional

and ICEX’s trade missions, but also the number

of international professionals who visited

on their own account. Especially”, he emphasised,

“from Morocco, which was the main

source of foreign visitors and is commissioning

projects to do with the World Cup”. Roda also

signalled that one key element was “the emergence

of a new profile of visitor, specifiers – be

it in architecture, contracts, construction or interior

design – who were not aware of the fair

and have discovered a whole universe of potential

products for their projects. Significantly

more of these people visited this year”. And,

lastly, FIMMA + Maderalia’s director highlighted

how “wood for use in construction” is now

firmly established “as one of the cornerstones

of the fair’s content”.

FIMMA + Maderalia returns in 2026.

www.fimma-maderalia.feriavalencia.com

No. 3 • August 2024

31


FAIRS & EVENTS

LIGNA 2025

THREE KEY ENABLERS FOR FUTURE VALUE CREATION

IN WOODWORKING AS THE FOCUS TOPICS

With its focus topics LIGNA.CONNECTIVITY,

LIGNA.SUSTAINABLE PRODUCTION and

LIGNA.ENGINEERED WOOD, LIGNA 2025

in Hannover will be an important source

of direction and impetus for the entire industry.

Over the course of five days, the

world’s premier trade fair for woodworking

and wood processing tools, machines, and

systems will highlight the advancements in

the key transformation processes.

LIGNA in Hannover from May 26 to 30,

2025 will once again be the global meeting

place for an industry that faces three major

challenges, from craft businesses to industrial

groups: complete digital networking, establishing

the circular economy and developing

intelligent products. “With its focus topics of

connectivity, sustainable production and engineered

wood, LIGNA 2025 will bring together

international solution providers for these three

central challenges,” says Stephanie Wagner,

LIGNA Project Manager at Deutsche Messe

AG. “The exhibiting companies will demonstrate

their efforts to advance the complete

digital networking of all components of the

value chain, aiming to create production paths

for an ethical economy that produces intelligently

designed wood products. In collaboration

with the VDMA Woodworking Machinery

Association, we have developed a close interlinking

of our focus topics to simplify the localization

of our own requirements within a complex

industry,” explains Wagner.

In the past few years, for instance, those

who have successfully implemented the digitalization

of specific process steps are now frequently

confronted with the challenge of digitally

integrating them into the entire value chain.

The increasingly important vertical and horizontal

integration of in-house services is coming up

against established systems with which interfaces

need to be created. The newly developed focus

topic LIGNA.CONNECTIVITY aims to provide

solutions for all participants in the woodworking

and wood processing value chain, regardless

of their level of digitalization. “The concept

of connectivity refers to the process of linking

together various systems within the woodworking

trade and the wood industry,” explains Dr.

Bernhard Dirr, Managing Director of the VDMA

Woodworking Machinery Association, Frankfurt

am Main. “LIGNA 2025, with its focus on LIGNA.

CONNECTIVITY, aims to find solutions for seamlessly

connecting different systems within a value

creation network, rather than mandating all

participants to use the same system,” adds Dirr.

However the solutions for end-to-end connectivity

have been configured and disruptive

technologies such as AI and machine learning

integrated, it is clear that processes must become

more sustainable in order to be fit for the

future. Against this background, the new focus

topic LIGNA.SUSTAINABLE PRODUCTION brings

together economically viable strategies for the

woodworking trade and the industry that prioritize

environmental protection, resource conservation,

and improved working conditions for

future generations. Particularly when it comes

to timber construction, the industry is making

the construction industry more climate-friendly

with its products and machines, for example

with production lines for industrial timber

house construction in the factory. “The topic of

sustainability is in LIGNA’s DNA due to its focus

on wood as a renewable material. Our exhibitors

at LIGNA are showcasing their potential for

sustainable production, from improved forest

management to eco-friendly construction, all

within the focus topic of LIGNA.SUSTAINABLE

PRODUCTION,” says Stephanie Wagner.

Developments that primarily benefit the latter

area, the climate-friendly construction industry,

will be represented by the third focus topic

at LIGNA 2025. LIGNA.ENGINEERED WOOD

encompasses the full range of intelligently designed

wood products, which are transformed

into composite materials for a variety of uses

through the binding or fixing of wood strands,

particles, fibers, veneers, or panels. The focus

topic of ENGINEERED WOOD ranges from CNC

machines for processing wooden panels and

beams to automated production lines for manufacturing

cross-laminated timber (CLT) and other

solid wood products, as well as robot systems

for assembling wooden elements, handling

technologies for finishing wood and software

for the planning and production of mass-timber

structures.

www.ligna.de

13 th European Wood-based Panel Symposium

PROGRAMME RELEASED

The 13th European Wood-based Panel

Symposium (EWBPS) is set to take place on

9-11 October 2024 in the Grand Elysée Hotel in

Hamburg. This high-level event attracts particapents

from around the world (328 delegates

from 28 countries attended the last edition in

2022) and aims to foster dialogues, joint efforts,

innovation, and growth within the sector

through a range of educational sessions. market

Conference fees

updates, networking opportunities, technical

presentations, and exhibitions. This upcoming

edition promises to be an inspiring gathering

for professionals involved in the WBP industry.

Registration

Please use our conference website for your registration:

www.european-wood-based-panel-symposium.org

• The registration deadline is September 27, 2024.

• Early bird registration will be possible by August 2, 2024.

until

August 2,

2024

from

August 3,

2024

32 No. 3 • August 2024

University staff, members of non-university

research institutions

*)

630 € 680 €

The Symposium’s comprehensive programme,

which is officially released now, sheds

light on multidimensional sessions and activities

designed to address the latest trends, challenges,

and advancements within the industry.

Serving as a forum for attendees from Europe

and beyond, engaging presentations, insightful

panel discussions, ad exchange opportunities

with peers and industry stakeholders are to

Event location

be expected.

The major event will be opened by Professor

Kasal (Fraunhofer WKI) and EPF Technical

Director Kris Wijnendale. EPF Managing Board

Member Mr Philipp Sprockhoff will deliver a

keynote speech on the overview of the situation

of the WBP industry. A total of 17 technical presentations

are scheduled during the subsequent

technical sessions.

www.europanels.org


FAIRS & EVENTS

WHERE SAWDUST FLIES AND INSPIRATION LANDS…

Experience the latest HOMAG solutions in action – up close and personal. This year, the legendary HOMAG Treff event will once again take

place simultaneously at two HOMAG locations in southern Germany: in Schopfloch and in Holzbronn. From September 24 to 27, 2024,

visitors can get hands-on with HOMAG machinery and software, discuss current industry trends and technical topics with other professionals,

and gain important insights for their business.

The unique thing about HOMAG Treff is its

“test drive” character, as visitors can experience

the latest developments live and in action. True

to our motto, “Where sawdust flies and inspiration

lands,” individual machines and complete

production lines will be in operation and will

be complemented by exciting technical presentations

and discussions – on topics from panel

dividing, CNC processing and edgebanding to

software, automation, and digitalization.

How intuitive is the user interface of HOMAG

optimization software? Can a cutting cell with a

robot be the solution to the shortage of skilled

labor? What are the advantages of innovative

edgebanding technology in day-to-day production?

Answers to these questions and more will

be found at HOMAG Treff 2024!

Automation and digitalization will once

again be the focus. At the Schopfloch site, visitors

can even expect an entire exhibition area

just for HOMAG software, apps and digital assistants.

The experts from SCHULER Consulting will

be available to discuss specific automation potential

for production in the furniture and timber

construction segment with interested parties.

The focus will be on measures for optimizing the

production process, cost optimization and targeted

digitalization.

The HOMAG software and service teams, as

well as numerous additional exhibitors and partner

companies, including BENZ Tooling, DÜRR,

tapio and others, will also be present. In short,

the HOMAG Treff promises first-hand information

and plenty of innovations! Technology highlights

the visitors can experience:

ROBOT EFFICIENCY AT AN ENTRY-LEVEL PRICE:

THE NEW SAWTEQ S-300/S-400 FLEXTEC

With the SAWTEQ S-300/S-400 flexTec robotic

panel dividing saws, HOMAG has a proven

solution for fully automatic cutting in batch

size 1. Up to now, it has mainly been larger companies

that have benefited from their efficiency

and the advantages of unmanned production.

However, the shortage of skilled labor is a major

challenge, especially in the skilled trades. This is

why HOMAG is presenting a new standard model

of the SAWTEQ S-300/S-400 flexTec at the inhouse

exhibition. This further development offers

robot efficiency at an entry-level price and

can be expanded flexibly if required - ideal for

growing businesses.

THE EDGE FOR THE TRADE: LOOPTEQ O-400

AND EDGETEQ S-200

Modern industrial technology at trade conditions:

This is what HOMAG offers with the

new LOOPTEQ O-400 portal return as well as

with the EDGETEQ S-200 - two solutions that

represent a quantum leap in edge processing.

The newly developed LOOPTEQ O-400 impresses

with its high performance and extremely compact

design. Thanks to its high degree of automation

and the combination of stacking system

and workpiece return, it sustainably increases

productivity in production - with ergonomic and

economical operation by just one person.

The EDGETEQ S-200 also impresses with the

latest technology from the industrial segment.

The smallest HOMAG edge banding machine already

has highlights such as servo edge feeding,

flexible magazine height adjustment and

vacuum suction-based strip separation. In addition,

there is a new application unit that enables

adhesive to be changed in under three

minutes. This simplifies and speeds up production

considerably.

EVEN BETTER DRILLING AND DOWELING:

DRILLTEQ D-110

With the all-new DRILLTEQ D-110, HOMAG

presents an entry-level CNC that has exactly two

tasks: horizontal drilling and dowelling. And it

does its job remarkably effectively, with three

individually retrievable drilling spindles and

space for up to four workpieces. Additionally,

the CNC programming software woodWOP 8.1

can be used to preset the height and depth of

the drilling and dowelling operations. These are

then called up automatically during the machining

process. The dowelling technology on the

DRILLTEQ D-110 has already proven itself many

times in higher-level HOMAG machines.

www.homag.com/treff

No. 3 • August 2024

33


GUIDE TO PRODUCTS AND MANUFACTURERS

Manufacturer

Products

Electronic Wood Systems GmbH

Robert-Henseling-Str. 1, 31789 Hameln

Germany

Tel: +49 5151 5574-0

Fax: +49 5151 5574-222

Email: info@electronic-wood-systems.de

www.electronic-wood-systems.com

Measuring and inspection systems for the panel industry

Moisture meters for various applications

Area weight measurement

Foreign body detection

Thickness gauges and blow detection systems

Non-contact panel scales

Density profile measurement

Spark detection and extinguishing systems

ELKOM-Elektroheizplatten-Technik GmbH

Oberbecksener Str. 80, 32547 Bad Oeynhausen

Germany

Tel: +49 5731 7782-0

Fax: +49 5731 7782-12

Email: elkom@elkom.de

www.elkom.de

Cooling plates

Fluid medium plates

Heating plates

Preheating station for solid surface and thermoplastics

Thermoforming station for solid surface and

thermoplastics

Vacuum plates

Vacuum tables

euroTECH Handling GmbH

Maybachstr. 7, 72348 Rosenfeld

Germany

Tel: +49 7428 93912-0

Fax: +49 7428 93912-13

Email: info@et-handling.de

www.et-handling.de

Destacking and palletizing systems

Picking systems

Vacuum components for the panel, floor, furniture and

door industry

Suction boxes type eT-Gripper

Tube lifter

Handling devices

Höcker Polytechnik GmbH

Borgloher Str. 1, 49176 Hilter a.T.W.

Germany

Tel: +49 5409 405-0

Fax: +49 5409 405-595

Email: info@hpt.net

Briquetting press

Cyclone separator

Dust extractor

Industrial fan

Paint booth

www.hoecker-polytechnik.com

LEUCO Ledermann GmbH & Co. KG

Willi-Ledermann-Str. 1, 72160 Horb a. N.

Germany

Tel: +49 7451 93-0

Fax: +49 7541 93-270

Email: info@leuco.com

TC and DP tipped machine tools for processing wood,

wooden and composite panels, plastics and NF-materials,

tool management & service

www.leuco.com

MHF GmbH Maschinen-Handel-Fertigung

Gewerbestr. 17-19, 33397 Rietberg

Germany

Tel: +49 2944 9723-0

Email: vertrieb@mhf-gmbh.de

Conveying and Materials Handling

Robotics

Sawing and Milling Technology

Wrapping Lines

www.mhf-gmbh.de


GUIDE TO PRODUCTS AND MANUFACTURERS

Manufacturer

Products

NESTRO Lufttechnik GmbH

Paulus-Nettelnstroth-Platz, 07619 Schkölen

Germany

Tel: +49 36694 41-0

Fax: +49 36694 41-260

Email: info@nestro.de

www.nestro.com

Briquetting Presses

Cyclone Separators

Extraction and Filter Systems

Fans

Heating Systems

Paint Spray Walls

PAINTLINE Paint Mist Extraction Systems

Shredders

NEVA - TST s.r.o.

Husova 537, 378 21 Kardasova Recice

Czech Republik

Tel: +420 384 377 111

Fax: +420 384 377 187

Email: neva@neva.cz

Band Saw Blades Grinders

Circular saw blades grinders

Saw Blades

Thin Cutting Frame Saws

Thin Cutting Band Saws

www.neva.cz

Osmo Holz- und Color GmbH & Co.KG

Affhüppen Esch 12, 48231 Warendorf

Germany

Tel: +49 2581 922-100

Fax: +49 2581 922-200

Email: info@osmo.de

www.osmo.com

Coating systems for machine applications

For interior products:

Pre-treatment

Surface treatment

Maintenance and care

For exterior products:

Transparent coatings

Opaque coatings

Reichenbacher Hamuel GmbH

Postfach 28, 96487 Dörfles-Esbach

Germany

Tel: +49 9561 599-0

Fax: +49 9561 599-199

Email: info@reichenbacher.de

CNC-Machining centres

CNC-Processing centres

CNC-Routers

Drilling systems

Milling machines

www.reichenbacher.de

VOLLMER WERKE Maschinenfabrik GmbH

Ehinger Str. 34, 88400 Biberach an der Riß

Germany

Tel: +49 7351-571-0

Fax: +49 7351-571-130

Email: info@vollmer-group.com

Grinding machine

Eroding machine

Laser machine

Machining tools for rotary tools and circular saws

www.vollmer-group.com

WEIMA Maschinenbau GmbH

Bustadt 6-10, 74360 Ilsfeld

Germany

Tel: +49 7062 9570 0

Fax: +49 7062 9570 92

Email: info@weima.com

Single-shaft and four-shaft shredders

Granulators and hammermills

Briquetting presses

www.weima.com


Your

ning team!

dihw MAGAZIN – HOCHLEISTUNGSWERKZEUGE & BEARBEITUNSPROZESSE

hp tooling – high precision tooling

harnisch.com · harnisch-digital.de

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