Sleep Tech July - August 2024
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<strong>July</strong> - <strong>August</strong> <strong>2024</strong>
M-7800<br />
Automatic High Speed<br />
Hotmelt Gluing Line<br />
The M-7800 Automatic High-Speed Gluing Line is renowned as the fastest hotmelt gluing solution available for mattress<br />
production. Specifically designed to meet the demands of high-capacity mattress manufacturing, this cutting-edge line<br />
establishes a new benchmark in efficiency. Setting itself apart from conventional glue machines, the M-7800 Automatic<br />
High-Speed Gluing Line introduces an automated centering feature prior to commencing the gluing operation. This<br />
groundbreaking capability significantly speeds up the gluing process by minimizing the travel time of perimeter glue heads. The<br />
centered material not only enhances gluing speed but also contributes to improved assembling efficiency. Operators enjoy<br />
equal access to both sides of the assembly table, streamlining material handling. Tailored for both foam encased and non-foam<br />
encased spring mattresses, the M-7800 Automatic High-Speed Gluing Line guarantees optimal performance. Its seamless<br />
integration with assembly and feeding robots further enhances overall operational efficiency.<br />
FULL<br />
3D PACK<br />
Automatic Mattress<br />
Packing Machine<br />
Our packaging machine is designed with state-of-the-art systems to streamline your production process. With the ability to<br />
pack in four different options, you can say goodbye to wastage thanks to the nylon loading feature with separate dimensions.<br />
Our machine is equipped with high-quality equipment that allows you to make plinth, vacuum, flat, and roll packaging with ease.<br />
We have ensured that the machine is user-friendly, allowing you to control it and communicate with the system effortlessly,<br />
whether through a wired or wireless connection. You can quickly pack your mattresses with our special sizing, special bonding,<br />
and facilitating solutions, making the process a breeze. Our machine is built to last and boasts an ergonomic design, ensuring<br />
that you can carry out your business operations seamlessly without experiencing fatigue or discomfort. With our packaging<br />
machine, you can take your business to new heights and enjoy the peace of mind that comes with using a reliable and efficient<br />
machine.<br />
www.unitedmertmakina.com
Multi Needle Double Chain<br />
Stitch Quilting Machine M-1400<br />
At United Mert Makina, we pride ourselves on using only Siemens products in the electrical and electronic components of our<br />
machines. This unwavering commitment to quality ensures that our machines offer a wide range of advanced features, enabling<br />
seamless and error-free sewing processes. Our machine is designed to facilitate manufacturing, thanks to its simple<br />
maintenance, easy needle change, and clear needle alignment display based on the selected pattern. The high-speed<br />
processing of the machine expedites leaf production, while the advanced features minimize the risk of errors. The machine can<br />
automatically stop in case of thread breakage, guaranteeing uninterrupted and seamless sewing in all materials. Our machine<br />
boasts unlimited pattern loading capabilities and 900 preloaded patterns, enabling you to produce an array of intricate designs<br />
with ease. Additionally, we offer a 2-year guaranteed remote service to ensure uninterrupted production and reliable<br />
performance. Investing in our M-1400 quilting machine will significantly enhance the efficiency and productivity of your business.<br />
With its durable material structure and user-friendly interface, you can rely on the machine to provide a long-lasting and<br />
seamless sewing experience. Choose our M-1400 quilting machine today and take the first step towards maximizing your<br />
production potential and achieving success in your business.<br />
Multi Needle Double Chain<br />
Stitch Quilting Machine<br />
M-7500 4s<br />
One of the most challenging parts of mattress production is the tape edging operation. For speeding up the tape edge process<br />
and minimize the faults we are proud to introduce the United Mert Makina M-7500 Automatic Panel Hemming Machine. With our<br />
experience on quilting machines we designed our Hemming Machine to be usable with the all of quilting machine brands in the<br />
market with extremely high speed. Thanks to full automatic system, you only need to input the sizes of panels and the job rest of<br />
get done by the machine.<br />
www.unitedmertmakina.com
Editor<br />
We sleep in Las Vegas,<br />
wake up in Istanbul!<br />
In our previous issue, we proudly<br />
marked our presence at the Hometex-Istanbul<br />
fair, showcasing the<br />
latest in sleep technology through<br />
our magazines. Now, with this<br />
issue in hand, we’re excited to<br />
take you to the vibrant city of Las<br />
Vegas on the Pacific coast, where<br />
we will be attending the Las Vegas<br />
Market. This journey takes us<br />
across the Atlantic, highlighting<br />
our commitment to promoting our<br />
industry and supporting our loyal<br />
customers worldwide.<br />
Las Vegas Market promises to<br />
be an incredible event, offering<br />
a unique platform to explore innovative products and latest home<br />
decor. It’s a place where industry leaders and enthusiasts gather to<br />
share ideas and discover new trends. It is the premier West Coast<br />
sourcing destination. Home to thousands of cross-category resources<br />
including furniture, gift, and home décor, the depth of products and<br />
dynamic there is unparalleled.<br />
After our time in Las Vegas, we will return home to participate in the<br />
IBIA Istanbul with our forthcoming issue. IBIA has quickly become<br />
the heart of the sleep products and technologies industry. Now in its<br />
third edition, it has already proven to be a truly international fair. The<br />
strength of the Türkiye bedding industry is evident, with a significant<br />
demand for manufacturers in technology, parts, and components.<br />
As we continue to travel from continent to continent, our mission<br />
remains clear: to champion the advancements in our industry and to<br />
connect with our global community. We are dedicated to bringing you<br />
the latest news, trends, and insights from around the world.<br />
Thank you for joining us on this exciting journey. We look forward to<br />
seeing you at these incredible events and sharing the innovations that<br />
will shape the future of sleep technology.<br />
Editor<br />
Mehmet SÖZTUTAN<br />
mehmet.soztutan@img.com.tr<br />
Mehmet Soztutan<br />
Publisher<br />
ISTMAG<br />
Magazin Gazetecilik Yayıncılık<br />
İç ve Dış Ticaret Ltd. Şti.<br />
Adına sahibi<br />
H. Ferruh IŞIK<br />
Managing Editor<br />
(Responsible)<br />
Mehmet SOZTUTAN<br />
(mehmet.soztutan@img.com.tr)<br />
Editorial Consultants<br />
Assoc. Prof. Mehmet Ali OZBUDUN<br />
Recep SAHIN<br />
Omer Faruk GORUN<br />
Furkan AKAR<br />
Advertising Sales Manager<br />
Omer Faruk GORUN<br />
(omer.gorun@img.com.tr)<br />
T: +90 224 211 44 50-51<br />
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Tolga CAKMAKLI<br />
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Tayfun AYDIN<br />
(tayfun.aydin@img.com.tr)<br />
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Emre YENER<br />
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Finance Manager<br />
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(yusuf.demirkazik@img.com.tr)<br />
Subscription<br />
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(ismail.ozcelik@img.com.tr)<br />
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8 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>
C<br />
O<br />
N<br />
T<br />
E<br />
N<br />
T<br />
S<br />
Contents<br />
Contents<br />
6 We sleep in Las Vegas, wake up<br />
in Istanbul!<br />
12 BekaertDeslee doesn’t rest<br />
when it comes to reducing carbon<br />
emissions<br />
16 Elektroteks: made its mark in<br />
China<br />
20 Özdemir Group: We have all the<br />
materials needed by mattress<br />
manufacturers<br />
24 interzum 2025’s new central<br />
theme: “Rethinking Resources:<br />
Circular and Biobased Solutions”<br />
30 The global mattress industry is<br />
facing a massive decline<br />
32 Six monthly export of chemicals<br />
industry exceeded 15 billion<br />
dollars in value<br />
36 Foam vs. spring mattresses:<br />
Major differences and how to<br />
choose<br />
46 Precision Textiles partners with<br />
Unifi to use eco-friendly fibers<br />
in mattresses<br />
48 Las Vegas Market Announces<br />
“Best of Las Vegas” Giveaway<br />
Ahead of Summer <strong>2024</strong> Buying<br />
Event<br />
52 Minimalist designs with ‘Elephant<br />
in the Box”<br />
56 Elektroteks: Our product range<br />
is unique in the world<br />
60 The mattress spring industry<br />
continues to experience raw<br />
material shortages<br />
64 interzum forum italy <strong>2024</strong>: the<br />
first edition of the new event<br />
for suppliers of the furniture<br />
and interior design sector was a<br />
great success<br />
68 Transitioning to a circular<br />
economy for mattresses<br />
and textiles<br />
76 interzum bogota <strong>2024</strong> concludes<br />
successfully<br />
82 What is latex? How is it used?<br />
What are its benefits?<br />
88 The impact of artificial intelligence<br />
applications in the textile<br />
industry<br />
94 Natural Components in a Mattress<br />
100 IBIA will make Turkey the<br />
leader of the global mattress<br />
industr<br />
104 IBIA Association introduced<br />
the vision of the Turkish bedding<br />
sub-industry in Brazil<br />
114 IBIA Expo <strong>2024</strong> is right around<br />
the corner<br />
116 The mechanics of comfort: Ex-<br />
ploring cutting-edge mattress<br />
machinery<br />
INDEX ADS<br />
Boyçelik..................................................................... Front cover<br />
Boyteks...................................................................... Back cover<br />
Form Sünger........................................................ Front cover ear<br />
Boyteks................................................................ Back cover ear<br />
Mert Makina............................................................................... 1<br />
Comfytex................................................................................2-3<br />
Kıryateks.................................................................................4-5<br />
Nova.......................................................................................... 7<br />
Kimyapsan................................................................................. 9<br />
Gemba................................................................................ 10-11<br />
Allbemac............................................................................. 14-15<br />
GizGroup............................................................................ 18-19<br />
Delsa...................................................................................22-23<br />
EMR Etiket..........................................................................28-29<br />
Day Plastik............................................................................... 31<br />
StarFelt...............................................................................34-35<br />
Özenİplik ................................................................................. 37<br />
Kaliteks.................................................................................... 39<br />
Colomnica............................................................................... 41<br />
Nanoyay...................................................................................43<br />
Mattress Production................................................................45<br />
Nerteks.................................................................................... 47<br />
Doqu home.........................................................................50-51<br />
Marsala...............................................................................54-55<br />
Borsa Metal............................................................................. 59<br />
Marsteks............................................................................ 66-67<br />
Bed Covers.........................................................................70-71<br />
Erplast................................................................................ 74-75<br />
Robatech................................................................................. 79<br />
Usta Makina........................................................................80-81<br />
MetalMatris........................................................................ 84-85<br />
Sefa Makina........................................................................86-87<br />
EDR Kimya..........................................................................92-93<br />
Fanuva.....................................................................................99<br />
İBİA Expo................................................................................113<br />
10 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>
Profile<br />
BekaertDeslee doesn’t rest<br />
when it comes to reducing<br />
carbon emissions<br />
The textile industry ranks among Europe’s top 5 contributors<br />
to greenhouse gas emissions. To help combat climate change,<br />
BekaertDeslee has set near-term emission reduction targets<br />
aligned with the Paris Agreement. They have now been approved<br />
by the Science Based Targets initiative (SBTi), an independent<br />
organization.<br />
The production and consumption<br />
of clothing has<br />
a negative impact on the<br />
environment and climate change.<br />
Household textiles, including<br />
mattresses, also play a substantial<br />
role. For instance, 35 million<br />
mattresses are incinerated or<br />
end up in landfills each year in<br />
Europe.<br />
Eric Lachambre, CEO of Bekaert-<br />
Deslee states: “We are dedicated<br />
to improving the lives of many<br />
by committing to a significant<br />
reduction of our carbon footprint.<br />
By calculating our emissions according<br />
to the Greenhouse Gas<br />
Protocol and identifying reduction<br />
opportunities, we aim to achieve<br />
our goals with the support of the<br />
Science Based Targets initiative<br />
(SBTi).”<br />
Targets for 2030 approved<br />
Specifically, BekaertDeslee<br />
commits to reducing its Scope 1<br />
(direct emissions from owned or<br />
controlled sources) and Scope 2<br />
(indirect emissions from the generation<br />
of purchased electricity,<br />
heating and cooling) emissions<br />
by 64.2% by 2030 compared<br />
to 2021 levels. In 2023, this<br />
amounted to 46,395 tCO2e,<br />
which represents less than 10%<br />
of the company’s total footprint.<br />
The vast majority of the footprint<br />
is linked to BekaertDeslee’s<br />
upstream and downstream value<br />
chain (Scope 3), mainly from<br />
purchased goods and services<br />
and end-of-life of sold products.<br />
In 2023, this totaled 483,184<br />
tCO2e, equivalent to approximately<br />
274,538 round-trip flights<br />
from Paris to New York. These<br />
targets have now been validated<br />
by the Science Based Targets initiative<br />
(SBTi), a corporate climate<br />
action organization that enables<br />
companies and financial institutions<br />
across the globe combat<br />
the climate crisis.<br />
Ambitious actions for all scopes<br />
To achieve their goals, BekaertDeslee<br />
plans to implement<br />
various measures. Kévin<br />
Burkel, Executive Vice President<br />
14 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>
for Sustainability, Marketing &<br />
Strategy explains: “For Scope<br />
1, we will install energy-efficient<br />
heating systems, develop new,<br />
more energy-efficient manufacturing<br />
processes and machines,<br />
improve the energy performance<br />
of existing facilities, and invest in<br />
renewable energy infrastructure.”<br />
Reducing Scope 2 emissions is<br />
a short-term priority for Bekaert-<br />
Deslee. “We are increasingly<br />
purchasing more and more green<br />
electricity for our plants, in combination<br />
with investing in our own<br />
renewable energy capacities. For<br />
Scope 3, our major contributors<br />
are our purchased materials<br />
and the end-of-life impact of our<br />
products. We are engaging with<br />
our suppliers and customers to<br />
reduce the carbon footprint of<br />
our products. The major levers<br />
are to work with more recycled<br />
materials instead of virgin materials,<br />
to develop products that<br />
are easier to recycle, and also to<br />
source more renewable materials.<br />
One pivotal initiative involves<br />
recycling our textile waste, aiming<br />
for a cradle-to-cradle solution.”<br />
For BekaertDeslee, reducing CO2<br />
emissions is part of the sustainability<br />
roadmap, which includes<br />
material topics such as sustainable<br />
products, climate and circular<br />
economy. Eric Lachambre,<br />
CEO of BekaertDeslee, elaborates:<br />
“We will continue working<br />
on a more holistic sustainability<br />
strategy to build a better tomorrow<br />
and to secure our industry<br />
leadership role for the future.”<br />
For more insight into the path<br />
BekaertDeslee is forging, go to<br />
the Sustainability Report 2023.<br />
<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong><br />
15
Profile<br />
Elektroteks:<br />
made its mark in China<br />
Elektroteks, which is one of the world’s leading companies in<br />
the field of mattress production machinery and exports to nearly<br />
140 countries in six continents, attracted great attention in China<br />
Interzum Guangzhou, Asia’s largest furniture fair.<br />
Osman Güler, Chairman of<br />
the Board of Directors of<br />
Elektroteks, who participated<br />
in the fair where the heart<br />
of the furniture sector beats with<br />
a 35 m2 stand, said, ‘With this<br />
fair, we are one step closer to<br />
our annual export target of 40<br />
million dollars. We are proud to<br />
successfully represent the Turkish<br />
mattress supply sector in China.’<br />
Elektroteks, which produces<br />
complete sponge production facilities,<br />
mattress production line,<br />
quilting, packaging machines,<br />
mattress glue line, mattress<br />
glue line, border machines and<br />
special machines for needs with<br />
350 people on an area of 55<br />
thousand m2 in two factories in<br />
Bursa Kayapa Organised Industrial<br />
Zone and Görükle Industrial<br />
Zone, strengthens its position in<br />
export markets by exhibiting its<br />
products in the world’s largest<br />
sectoral fairs.<br />
Elektroteks, which exports 95<br />
per cent of its production and<br />
18 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>
than 1.300 booths from all over<br />
the world participated in the fair<br />
on an area of 180 thousand m2.<br />
The fair was very active for both<br />
exhibitors and buyers. As Elektroteks,<br />
we introduced machines<br />
with the latest technology at our<br />
35 m2 stand. We were one of<br />
the companies that attracted the<br />
most attention of the visitors in<br />
our segment. We believe that the<br />
fair will make a positive contribution<br />
to our exports, especially to<br />
the Asian continent.”<br />
is one of the main exhibitors of<br />
sectoral fairs in many countries<br />
from the USA to Mexico, India to<br />
Dubai with the aim of becoming a<br />
world brand, made a body show<br />
as the only foreign exhibitor in<br />
the machinery hall at the China<br />
Interzum Guangzhou Fair, one of<br />
the largest furniture fairs in Asia<br />
and one of the world’s leading<br />
furniture fairs, following the fairs it<br />
participated in India and America.<br />
Giving information about the<br />
fair, Elektroteks Dir. Krl. Bşk.<br />
Osman Güler noted that they<br />
have continuously innovated<br />
with the work they have carried<br />
out with the motto of innovation<br />
and today they have succeeded<br />
in becoming one of the world’s<br />
leading companies in mattress<br />
production technologies. Stating<br />
that they have a 70 percent<br />
share in the world in the field of<br />
integrated mattress production<br />
facilities and that they provide<br />
significant added value to the<br />
country’s economy with an<br />
export value of 35 dollars per<br />
kilogram, Güler said that they<br />
left their mark on the Interzum<br />
Guangzhou Fair held in China on<br />
28-31 March. Stating that the<br />
fair was very productive, Güler<br />
said, “Interzum Guangzhou is an<br />
important platform for industrial<br />
suppliers in the sector to exhibit<br />
their products to the world. More<br />
<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong><br />
19
Profile<br />
Özdemir Group: We have<br />
all the materials needed by<br />
mattress manufacturers<br />
Özdemir Group Sales & Marketing Specialist Şeref Özdemir said that<br />
they export to 72 countries and that they accelerate their innovation<br />
studies in order to expand their export portfolio.<br />
Stating that they have every<br />
material needed by mattress<br />
and base manufacturers and<br />
that they continuously make improvements<br />
in their products, Şeref<br />
Özdemir said that they accelerated<br />
their innovation and R&D studies.<br />
Stating that the mattress components<br />
industry is a constantly developing<br />
and growing sector, Özdemir<br />
stated that they believe that the<br />
stakeholders of the sector are also<br />
constantly working on innovation and<br />
contributing to the development of<br />
the sector. Speaking about the fairs,<br />
Şeref Özdemir said that they are<br />
permanent participants of Intermob<br />
Istanbul and IBIA Expo in Turkiye<br />
and Automechanica Frankfurt fairs<br />
abroad. Özdemir stated that they<br />
are especially looking forward to the<br />
IBIA exhibition and emphasized that<br />
the IBIA Association is constantly<br />
improving the exhibition.<br />
Could you tell us about your<br />
current product range and the<br />
innovations you have made in<br />
these products?<br />
As Özdemir Group, we have gathered<br />
all the products needed by<br />
mattress, sofa and box spring<br />
manufacturers under one roof to<br />
offer them to our customers and<br />
indirectly enabled customers to buy<br />
the products they need in one place.<br />
In 2023, we improved our product<br />
range by adding the latest system<br />
bonnel transfer machines and bag<br />
spring production machine to our<br />
production under the Özyay brand.<br />
R&D and innovation studies of other<br />
brands within Özdemir Group are still<br />
continuing.<br />
Could you tell us about your<br />
current export volume and your<br />
targets for the coming<br />
period?<br />
We currently export<br />
to 72 countries. In<br />
addition, we aim to<br />
reach our potential<br />
customers in other<br />
countries of the<br />
22 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>
world that we have not exported<br />
to before and do not<br />
have information about<br />
our company, both<br />
through international<br />
fairs and point-to-point<br />
travels.<br />
In <strong>2024</strong>, can you tell us about<br />
the fairs in which you have<br />
participated and will participate<br />
as an exhibitor at home and<br />
abroad?<br />
We take part in Intermob Istanbul<br />
and IBIA Expo fairs at home and<br />
Automechanica Frankfurt fair abroad.<br />
Apart from these, we go to January<br />
Furniture Show in England and<br />
iSaloni Milano in Italy as a visitor in<br />
order to keep<br />
the pulse of the<br />
sector and meet<br />
with our suppliers<br />
and potential<br />
customers.<br />
Could you evaluate the<br />
current situation of the Turkish<br />
bed components industry?<br />
What do you think are the main<br />
problems of the industry and<br />
what needs to be done?<br />
The current situation of the Turkish<br />
mattress components industry is<br />
getting better every day. Our industry<br />
stakeholders, like us, are developing<br />
their R&D departments and enabling<br />
mattress manufacturers to make<br />
top class mattresses. We are in a<br />
position to have a say in the world<br />
market on the basis of both mattress<br />
components and final products. But<br />
unfortunately, we have difficulties in<br />
price competition due to labor and<br />
logistics costs.<br />
Can we get your predictions and<br />
general evaluations regarding<br />
the IBIA EXPO exhibition to be<br />
organised in September?<br />
We are looking forward to the IBIA<br />
Expo, which will be held for the<br />
third time in September, and we are<br />
excitedly waiting for the fair to be<br />
organized. The IBIA Association is<br />
improving every year and making<br />
improvements in the exhibition. There<br />
is a demand for the fair both from<br />
home and abroad. We hope that<br />
we will have a busy and productive<br />
fair this year as well, and as sector<br />
stakeholders, we will provide a large<br />
amount of foreign currency inflow to<br />
our country.<br />
<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong><br />
23
Events<br />
interzum 2025’s new<br />
central theme: “Rethinking<br />
Resources: Circular and<br />
Biobased Solutions”<br />
The circular economy and biobased solutions as sustainable sources of<br />
resources for furniture production and interior design are set to be the<br />
focus of interzum 2025. With this new central theme, the sector’s leading<br />
international trade fair will continue to provide clear momentum for the<br />
sustainable stewardship of raw materials at next year’s event. Many different<br />
aspects of the industry-relevant central theme will be presented on the<br />
Koelnmesse exhibition grounds from 20 to 23 May 2025 and brought to life<br />
in showcases for participants to experience. The theme will be discussed as<br />
part of the diverse event program and addressed by numerous innovative<br />
products and concepts presented by exhibitors.<br />
In 2025, the organizers plan<br />
to expand on and develop the<br />
concept of “Neo-Ecology”,<br />
which was the central theme for<br />
the 2023 edition of interzum.<br />
“With ‘Rethinking Resources:<br />
Circular and Biobased Solutions’<br />
as its central theme, interzum will<br />
address one of neo-ecology’s key<br />
pillars,” explains Maik Fischer, the<br />
Director of interzum. “By bringing<br />
together the two approaches<br />
– the circular economy and<br />
biobased materials – the world’s<br />
leading trade fair for furniture<br />
production and interior design<br />
will advance the development of<br />
product innovations that are both<br />
long-lasting and produced from<br />
sustainable sources.”<br />
Focus on the sustainable use of<br />
resources<br />
With its new central theme, the<br />
trade fair will highlight two fundamental<br />
concepts in the stewardship<br />
of resources. Transitioning<br />
to a circular economy means<br />
keeping materials and products<br />
in the economic cycle for as<br />
long as possible by extending<br />
the duration of their use through<br />
reuse, repair, refurbishment and<br />
recycling. By contrast, biobased<br />
solutions use materials produced<br />
from regrowing sources, making<br />
them environmentally friendly<br />
alternatives to petroleum-based<br />
products. Both approaches aim<br />
26 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>
to minimize a product’s ecological<br />
footprint and promote sustainability.<br />
Large sections of the interzum<br />
event program will pick up on the<br />
new central theme. Both speakers<br />
on the interzum Trend Stage<br />
and the discussions in the three<br />
interzum forums will discuss and<br />
present ideas, studies and market-ready<br />
solutions. The exhibiting<br />
companies will also showcase<br />
a large number of products<br />
and pioneering ideas that work<br />
with biobased materials and<br />
promote the circular economy.<br />
To further underscore the central<br />
theme, the organizers are once<br />
again giving interested exhibitors<br />
a second opportunity to present<br />
their concepts: The Boulevard<br />
North will be transformed into the<br />
Rethinking Resources Boulevard<br />
and filled with inspiring solutions<br />
for sustainable furniture production.<br />
<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong><br />
27
Events<br />
The interzum exhibition<br />
segments<br />
For the 2025 edition of interzum,<br />
the exhibition will once again be<br />
divided into three proven segments:<br />
Function & Components: In this<br />
segment, the industry will present<br />
technologies that meet customers’<br />
rising requirements, in particular<br />
in terms of energy efficiency,<br />
comfort and convenience. It will<br />
include fittings, lighting systems<br />
and semi-finished products for<br />
furniture and built-in parts.<br />
Materials & Nature: This segment<br />
will showcase sustainable<br />
materials, with a special focus<br />
on environmentally sound raw<br />
materials. It will feature woods,<br />
veneers, parquet flooring, decorative<br />
surfaces, decor papers,<br />
wood-based materials, laminates,<br />
edging products and<br />
surface treatments, among other<br />
products.<br />
28 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>
Textile & Machinery: In this segment,<br />
quality leaders and drivers<br />
of innovation from various stages<br />
of the value chain will present<br />
innovative ideas and high-quality<br />
materials. The showcase will cover<br />
machinery for upholstery and<br />
mattress production, upholstery<br />
and cover fabrics, leathers and<br />
adhesives.<br />
With these three segments, the<br />
trade fair is staying true to its<br />
established structure. The threepart<br />
division fosters exchanges<br />
of ideas between players at all<br />
stages along the sector’s value<br />
chains. The structure also provides<br />
clear orientation for both<br />
the event’s exhibitors and its<br />
audience of trade visitors.<br />
Even at this early stage, the level<br />
of registrations is impressive, with<br />
many notable names among the<br />
exhibitors. This is yet another indication<br />
of interzum’s importance<br />
as a global sector gathering and<br />
source of fresh impetus for the<br />
industry.<br />
<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong><br />
29
News<br />
The global mattress<br />
industry is facing a massive<br />
decline<br />
The mattress industry encountered significant challenges in 2023,<br />
experiencing a notable decline in sales both in terms of revenue<br />
and units sold, as revealed by the latest trend report from the<br />
International <strong>Sleep</strong> Products Association (ISPA). The report, aimed<br />
at ISPA members, highlights a concerning trend for the mattress<br />
market.<br />
According to the report,<br />
sales of mattresses and<br />
stationary foundations<br />
witnessed a decline in both dollar<br />
value and units sold throughout<br />
2023. Year-to-date sales plummeted<br />
by 6.8%, reaching $9.84<br />
billion compared to $10.56 billion<br />
in the previous year. Concurrently,<br />
the number of units sold<br />
dropped by 8%, totalling 39.7<br />
million units in 2023 compared to<br />
43.2 million units in 2022.<br />
Specifically, sales of mattresses<br />
alone experienced a considerable<br />
setback, with a 7.3% decrease in<br />
value, amounting to $8.56 billion<br />
in 2023 compared to $9.26 billion<br />
in 2022. Similarly, the number<br />
of units shipped witnessed<br />
an 8.2% decline, dropping from<br />
28.19 million units in the previous<br />
year to 25.88 million units in<br />
2023.<br />
The global mattress industry is<br />
expected to close the year <strong>2024</strong><br />
with lower figures compared to<br />
previous years.<br />
32 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>
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News<br />
Six monthly export of<br />
chemicals industry exceeded<br />
15 billion dollars in value<br />
According to data provided<br />
by Turkish Exporters<br />
Assembly (TİM), exports<br />
of Türkiye decreased by 10.6<br />
percent in June compared to<br />
the same period last year and<br />
achieved 18.6 billion dollars in<br />
export value. Chemicals industry<br />
that achieved an export value<br />
of 2.3 billion dollars in June,<br />
increased its first six monthly exports<br />
by 8 percent achieving 15.8<br />
percent. The industry conserved<br />
its position as the second highest<br />
exporting industry in June.<br />
Commenting on export figures of<br />
the chemicals industry in June,<br />
Chairman of Board of the Istanbul<br />
Chemicals and Chemical<br />
Products Exporters’ Assembly<br />
(İKMİB), Adil Pelister said: “As the<br />
chemical industry, our chemicals<br />
and chemical products exports in<br />
June reached 2.3 billion dollars<br />
in value. There was a decline in<br />
both our general and industry<br />
exports due to the loss of working<br />
days during the Eid al-Adha<br />
holiday. On the other hand, factors<br />
such as disruptions in global<br />
supply chains and increases in<br />
production and logistics costs<br />
affect our export performance.<br />
While the exports of our chemical<br />
industry decreased by 6.5<br />
percent in June, it increased by<br />
nearly 8 percent considering the<br />
six-month period. Our industry<br />
managed to get a 12 percent<br />
share of the national exports in<br />
June, maintaining its second<br />
place among the highest exporting<br />
sectors. Our exports in<br />
the period between January and<br />
June exceeded 15 billion dollars<br />
and reached 15.8 billion dollars.<br />
We note the importance of the<br />
chemical industry when we look<br />
at the top 10 most powerful<br />
states in the world. Our chemicals<br />
industry, which has strategic<br />
importance for the growth of our<br />
country and the development of<br />
the economy, ranks first among<br />
both Turkiye’s top 500 largest<br />
industrial enterprises and the top<br />
1000 exporters. As İKMİB, we<br />
support our companies for the<br />
development and stable growth<br />
34 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>
of our industry, meticulously consider<br />
their suggestions and help<br />
solve their problems. As İKMİB,<br />
we will continue to work with all<br />
our strength to help our exporters<br />
overcome the difficulties they<br />
face.”<br />
“Plastics and products” was the<br />
highest exported product group<br />
in June<br />
Plastics and products became<br />
the highest exported chemicals<br />
and products product group in<br />
June with an export value of 650<br />
million 819 thousand dollars. The<br />
second group was mineral fuels<br />
and products with an export value<br />
of 575 million 723 thousand<br />
dollars while inorganic chemicals<br />
occupied the third place with<br />
an export value of 199 million<br />
77 thousand dollars. ‘Inorganic<br />
chemicals’ were followed by ‘essential<br />
oils, cosmetics and soap’,<br />
‘pharmaceuticals,’ ‘paint, varnish,<br />
ink, and products,’, ‘rubber,<br />
rubber products’, ‘miscellaneous<br />
chemical agents,’ ‘organic chemicals,’<br />
and ‘cleaning products’ in<br />
the top ten.<br />
USA was the highest receiver of<br />
exports in June<br />
USA was the highest receiver<br />
of exports in June with 187.5<br />
million dollars of export value.<br />
The top ten receiver of exports in<br />
June were USA, Holland, Russia,<br />
Romania, Italy, Spain, Germany,<br />
Iraq, England, and Egypt.<br />
The highest increase in June<br />
among the top 10 countries was<br />
achieved to Holland with 55.67<br />
percent.<br />
<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong><br />
35
File<br />
Foam vs. spring mattresses:<br />
Major differences and how<br />
to choose<br />
Shopping for a new mattress can be a confusing process. With<br />
hundreds of beds to choose from across dozens of categories, it<br />
can start to feel overwhelming. Fortunately, you can narrow down<br />
your search easily by focusing on one big question: Do you want a<br />
foam or an innerspring mattress?<br />
We’ll focus on the differences<br />
between foam<br />
versus spring mattresses.<br />
By learning more about these<br />
two categories, you can become<br />
better informed when it comes to<br />
choosing the right mattress for<br />
your needs.<br />
What’s the difference between<br />
a memory foam vs spring mattress?<br />
It all comes down to the<br />
materials used and the style<br />
of construction. The details of<br />
each style are discussed in later<br />
sections.<br />
Which is better? There’s no<br />
definitive answer to that<br />
question<br />
Of the two mattress types, innerspring<br />
beds are the older and<br />
more “traditional” option. Some<br />
may think of them as old-fashioned,<br />
but there are plenty of<br />
high quality, comfortable, and<br />
modern spring mattresses available.<br />
Foam mattresses are a newer<br />
concept, but exceptionally<br />
popular. While memory foam was<br />
originally invented in the 1960s,<br />
the foams used today are far<br />
more advanced. Manufacturers<br />
now create specialty foams<br />
designed for specific applications<br />
– cooling, support, pressure relief<br />
– and combine them to develop<br />
well-rounded mattresses.<br />
When comparing foam vs spring<br />
mattresses, there’s no clear<br />
“best” or “worst” option. There<br />
are simply too many variables to<br />
consider to make a generalized<br />
claim that one is better than the<br />
other.<br />
Rather, it is better to frame the<br />
question as a matter of which<br />
one is the better choice for<br />
you and your needs. Each type<br />
of mattress tends to perform<br />
better in certain ways, making<br />
them generally better suited to<br />
38 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>
File<br />
the needs of different kinds of<br />
sleepers. There is also plenty of<br />
variation in performance among<br />
models of the same type, making<br />
it important to investigate how a<br />
mattress is constructed.<br />
If you’re trying to pick between<br />
a foam and spring mattress,<br />
you’ll need to consider factors<br />
like sleep position, body weight,<br />
budget, and personal sleep preferences.<br />
Our quiz below will help<br />
you figure out if a foam or spring<br />
bed is the right fit for you.<br />
What is a foam mattress?<br />
Foam mattresses are all-foam<br />
beds that are exceptionally popular<br />
for online mattress shoppers.<br />
They can be made out of<br />
a variety of foam materials, from<br />
memory foam to polyfoam, and<br />
typically contain several unique<br />
layers. Foam beds can be soft or<br />
firm, budget or luxury, so there is<br />
a huge amount of variety within<br />
this category.<br />
Foam beds utilize a variety of<br />
materials to provide support<br />
and pressure relief. There are<br />
many types of foams, and often<br />
manufacturers will utilize several<br />
materials in each mattress.<br />
Types of foam<br />
Polyurethane (Poly) Foam –<br />
Foam made from polyurethane,<br />
commonly referred to as simply<br />
“polyfoam,” is a very common<br />
ingredient in modern foam beds.<br />
Polyfoam is known to be much<br />
bouncier and springier than materials<br />
like memory foam. Polyfoam<br />
is popular for use as a layer<br />
in modern all-foam mattresses,<br />
as well as for the top comfort<br />
layer in spring beds.<br />
• Regular polyfoam is a standard,<br />
relatively soft foam used primarily<br />
in transition layers.<br />
• High-density polyfoam is firmer<br />
and often used in underlying<br />
support layers.<br />
• High-resiliency polyfoam is<br />
firmer and more supportive, but<br />
significantly more expensive, so<br />
its use is less common.<br />
Memory Foam – Memory foam<br />
is another very commonly used<br />
foam material. It’s made from<br />
similar polyurethane materials,<br />
with added ingredients to increase<br />
its density and viscosity.<br />
Memory foam is great for pressure<br />
relief, as it contours to the<br />
shape of the body. The term<br />
“memory” in memory foam refers<br />
to the material’s tendency to<br />
retain the shape of the body for a<br />
few seconds after being indented.<br />
• Standard memory foam is the<br />
traditional material that’s soft yet<br />
supportive, and generally affordable.<br />
• Open-cell memory foam is designed<br />
with openings in the tiny<br />
cells of foam, allowing for better<br />
40 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>
File<br />
airflow. This material feels a bit<br />
softer, and it will sleep cooler on<br />
warm nights.<br />
• Gel memory foam has tiny<br />
gel beads embedded into the<br />
memory foam material. The gel,<br />
combined with the open-cell<br />
design, helps to improve cooling<br />
and airflow.<br />
Latex Foam – Latex is a natural<br />
rubber-like material that can be<br />
used to make a durable and<br />
bouncy foam. Latex mattresses<br />
are typically<br />
considered a category<br />
of their<br />
own,<br />
but<br />
some<br />
manufacturers also use a thin<br />
layer of latex in all-foam beds.<br />
Latex is often prized for its<br />
durability and environmental<br />
friendliness, although it is generally<br />
much more expensive than<br />
traditional polyurethane-based<br />
foams.<br />
• Dunlop latex is made using a<br />
more traditional, simple process,<br />
and results in a somewhat firmer<br />
feel.<br />
• Talalay latex foam is a more<br />
energy-intensive process<br />
that produces<br />
latex with a bouncier, yet<br />
softer feel.<br />
Remember that most mattress<br />
manufacturers use a mix of<br />
different foam materials to create<br />
a well-balanced and comfortable<br />
bed. Typically you will see<br />
foam mattresses constructed<br />
of 2-5 layers, each with varying<br />
materials, densities, and intended<br />
purposes. When it comes<br />
to budget mattresses, you may<br />
see single-layer polyfoam beds<br />
– but otherwise, expect a blend<br />
of foam layers in most modern<br />
mattresses.<br />
What is a Spring Mattress?<br />
Spring mattresses, also called<br />
innerspring mattresses, are beds<br />
that utilize dozens to hundreds of<br />
metal springs to provide an underlying<br />
support layer. They also<br />
have softer plush material layers<br />
to increase comfort. Some find<br />
that spring mattresses feel more<br />
supportive than foam, at least<br />
initially. This is particularly true for<br />
heavier people, who may benefit<br />
more from the coiled spring support<br />
systems than a foam base.<br />
Several factors can influence how<br />
a spring bed feels. Coil count is<br />
an important factor; most quality<br />
beds will have around 400 coils<br />
or more in a queen size mattress.<br />
However, keep in mind that a<br />
higher coil count does not necessarily<br />
equal a higher quality bed,<br />
as there are many factors at play.<br />
Spring beds will also often have<br />
foam layers surrounding the<br />
coils, as well as a plush or polyfoam<br />
comfort<br />
layer<br />
on top.<br />
42 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>
File<br />
The quality, material, and thickness<br />
of these layers can greatly<br />
influence the comfort and feel of<br />
the mattress.<br />
Coil gauge, referring to the<br />
thickness of the wire used,<br />
influences the firmness of the<br />
bed. Manufacturers will clearly<br />
list the intended firmness of each<br />
mattress model, so checking the<br />
coil gauge is not too important<br />
for consumers.<br />
Lastly, the various types of<br />
springs used in these mattresses<br />
will impact their comfort and<br />
support ratings.<br />
Types of Springs/Coils<br />
Bonnell Coils – Bonnell coils are<br />
the original design used in the<br />
first spring mattresses, and some<br />
manufacturers still use them today.<br />
They are hourglass-shaped<br />
and can be made to be either<br />
soft or firm depending on the<br />
wire gauge. Bonnell coils are<br />
simple and cost-effective, so<br />
many mattresses utilize them.<br />
Pocket Coils – Also called pocketed<br />
coils, this design features<br />
metal coils that are individually<br />
wrapped in fabric sleeves. This<br />
allows each coil to move independently<br />
from one another,<br />
which has the added effect of reducing<br />
noise. Pocketed coils are<br />
often used in higher-end beds,<br />
and are generally more expensive<br />
to make. They do a great job<br />
of providing targeted pressure<br />
relief, and tend to provide a more<br />
buoyant feel overall.<br />
Offset Coils – Offset coils share<br />
some properties of pocket coils,<br />
but they are joined together with<br />
hinged wires. This allows the<br />
coils to flex under soft pressure,<br />
but provide firm support when it’s<br />
needed. Offset coils can provide<br />
more firmness than pocketed<br />
coils, so many innerspring beds<br />
with higher firmness ratings over<br />
7 out of 10 will use some form of<br />
offset coil. Beyond this application,<br />
offset coils are not commonly<br />
used.<br />
Continuous Coils – Continuous<br />
coil design features a single wire<br />
that is used to construct an en-<br />
44 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>
File<br />
tire row of “coils”. Each of these<br />
rows is then attached to each<br />
other using helical wires. This<br />
design provides a very firm support<br />
system, but because each<br />
component is joined together,<br />
continuous coils have much less<br />
ability to shape themselves to a<br />
body profile.<br />
Which is better for you?<br />
Ultimately, choosing the right bed<br />
for you involves a lot more than<br />
just picking between foam and<br />
spring. There are high quality,<br />
comfortable and supportive mattresses<br />
of both types available<br />
– so in the end, it’s more about<br />
picking the right mattress model.<br />
With that said, there are a few<br />
last things to consider.<br />
Most people will be happy with a<br />
high-quality foam mattress. Foam<br />
provides a great middle-ground<br />
by offering a supportive and<br />
pressure-relieving fit, while also<br />
feeling soft and comfortable. Side<br />
sleepers, in particular, tend to<br />
prefer foam beds, as they often<br />
do a better job of conforming to<br />
the shape of the body.<br />
People who tend to sleep hot at<br />
night may wish to opt for a spring<br />
mattress. Innerspring beds offer<br />
far better airflow, which helps to<br />
keep the bed cool at night.<br />
<strong>Sleep</strong>ers who are heavy or sleep<br />
on their stomachs should opt<br />
for either innerspring, hybrid, or<br />
very firm foam beds, in order to<br />
get enough support. Softer foam<br />
models will likely sink too much<br />
to feel comfortable for these<br />
sleepers.<br />
Most online mattress retailers<br />
now offer free trial periods, where<br />
you can test the bed for up to<br />
several months. If you’re unsure<br />
about a mattress, this flexibility<br />
may provide a little reassurance<br />
during the purchase process.<br />
46 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>
Profile<br />
Precision Textiles partners<br />
with Unifi to use eco-friendly<br />
fibers in mattresses<br />
As part of its ongoing commitment to reducing its carbon footprint, and<br />
to help its customers satisfy consumer demand for more eco-friendly<br />
mattresses, Precision Textiles has partnered with Unifi, Inc., the makers<br />
of Repreve recycled performance fiber to use the company’s recycled<br />
polyester yarn in the manufacturing of all its filler cloth products.<br />
The first-of-its-kind collaboration<br />
within the industry makes Precision<br />
Textiles the only bedding<br />
component manufacturer to use<br />
Repreve recycled performance fiber<br />
in its nonwoven products.<br />
Repreve offers recycled polyester<br />
fabrics to address the growing concern<br />
related to plastic waste in the<br />
environment. Its yarns are spun from<br />
recycled plastic bottles that would<br />
otherwise end up in landfills and our<br />
oceans. The yarns provide an alternative<br />
to virgin fibers and have been<br />
proven to reduce climate change<br />
potential by repurposing discarded<br />
plastic, thereby mitigating the carbon<br />
emissions associated with producing<br />
new materials. The new partnership<br />
offers an immediate positive impact<br />
on Precision Textiles sustainability<br />
initiatives and assures that the company<br />
and its customers are part of<br />
meaningful change that will contribute<br />
to improving the world.<br />
“We are extremely proud to be the<br />
first and only FR nonwoven component<br />
supplier to use Repreve recycled<br />
performance fiber in our products,”<br />
said Gerry Welkley, national<br />
sales manager at Precision Textiles.<br />
“This technology is being used in<br />
many other industries by some of the<br />
world’s most recognized brands, so<br />
we are very excited to bring it to the<br />
mattress industry. Today’s consumers<br />
are increasingly conscious of<br />
their environmental impact with their<br />
product purchases. Because we<br />
consume millions of pounds of yarn<br />
during the manufacturing of our filler<br />
cloth products, our collaboration with<br />
Unifi showcases our dedication to<br />
meeting these consumer expectations<br />
for our customers and reaffirms<br />
our commitment to a more sustainable<br />
future.”<br />
Every 100-yard roll of the company’s<br />
Endure IFR and Advantage SB<br />
non-woven products will include<br />
Repreve recycled performance fiber<br />
that is made from 228 recycled water<br />
bottles. Asa result, Precision Textiles<br />
will eliminate more than 20 million<br />
plastic water bottles from waste<br />
streams on an annual basis.<br />
Bob O’Connell, executive vice<br />
president marketing and merchandising<br />
at Precision Textiles said, “Our<br />
customers consistently ask how we<br />
are handling sustainability and what<br />
we can do to help them improve their<br />
efforts to manufacture eco-friendly<br />
products. Our partnership with<br />
Repreve answers the call and allows<br />
our customers to be part of this<br />
initiative.”<br />
Precision Textiles has long supported<br />
environmental stewardship managing<br />
resources in a way that assures sustainability<br />
and benefits both present<br />
and future generations. The company<br />
produces and supplies one of the<br />
most comprehensive assortments of<br />
USDA Bio-Preferred and UL Greenguard<br />
Gold certified FR solution<br />
product lines throughout the entire<br />
mattress industry.<br />
As a leading supplier to mattress<br />
manufacturers, the collaboration not<br />
only illustrates Precision Textile’s fervent<br />
commitment to environmentally<br />
conscious initiatives, but it also resonates<br />
with the values of conscientious<br />
consumers who expect brands<br />
to make products responsibly.<br />
48 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>
Q U I L T I N G / A N T I B A C T E R I A L / C O C O O N S<br />
P O L Y C O T T O N / P O L Y P O L Y / H I G H<br />
T E N A C I T Y / C F P O L Y E S T E R / B O N D E D<br />
N Y L O N / E L A S T I C T H R E A D / P A R A A R A M I D<br />
Factory: Nurettin Sözen Cd. Bakır Sk. No:4 Hadımköy / Arnavutköy / İstanbul / TURKEY P: +90 212 771 2279<br />
Warehouse: Pirinççi Mh. Pirinççi Köy Yolu Sk. No:35 Habibler / Sultangazi / İstanbul / TURKEY P: +90 212 771 3070<br />
info@ner.com.tr | www.ner.com.tr
Events<br />
Las Vegas Market<br />
Announces “Best of Las<br />
Vegas” Giveaway Ahead of<br />
Summer <strong>2024</strong> Buying Event<br />
Las Vegas Market is offering pre-registered buyers “Best of<br />
Las Vegas” opportunities to win one of five prizes – including<br />
attractions, entertainment, spa and dining – to enjoy during<br />
the <strong>July</strong> 28 – <strong>August</strong> 1, event at World Market Center Las Vegas.<br />
Eligibility to enter the giveaway requires pre-registration by <strong>July</strong> 7,<br />
<strong>2024</strong>.<br />
The ‘Best of Las Vegas’ giveaway<br />
is the perfect complement<br />
to Las Vegas Market’s<br />
immersive sourcing this Summer,”<br />
said Karen Olson, AND-<br />
MORE executive vice president,<br />
chief marketing officer. “With five<br />
uniquely tailored prizes, it’s an<br />
invitation to dive into everything<br />
Las Vegas has to offer, adding<br />
layers of excitement and inspiration<br />
to the Market journey.”<br />
Prizes include: two tickets for a<br />
helicopter tour of the Grand Canyon;<br />
two show or concert tickets<br />
to an event of the winner’s choice<br />
(up to $500 per ticket); a $500<br />
gift card for a restaurant experience<br />
of the winner’s choice; a<br />
$500 gift card for a spa experience<br />
of the winner’s choice;<br />
and two tickets for The Sphere<br />
experience.<br />
Qualified buyers can enter this<br />
giveaway by registering for Las<br />
Vegas Market at LasVegasMarket.com/Registration<br />
by <strong>July</strong><br />
7, <strong>2024</strong>, and buyers who have<br />
already pre-registered will be au-<br />
50 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>
tomatically entered. Winners will<br />
be selected by a random drawing<br />
held no later than <strong>July</strong> 8, <strong>2024</strong>,<br />
and notified of their prize via<br />
email by <strong>July</strong> 9, <strong>2024</strong>. For more<br />
information on the “Best of Las<br />
Vegas” giveaway, visit LasVegas-<br />
Market.com/Giveaways.<br />
Las Vegas Market is the leading<br />
home furnishings and gift market<br />
in the western U.S., presenting<br />
thousands of furniture, home<br />
décor and gift resources in an<br />
unrivaled market destination. Las<br />
Vegas Market’s diverse product<br />
offerings allow for cross-category<br />
commerce among these industries.<br />
The Summer <strong>2024</strong> Las<br />
Vegas Market is <strong>July</strong> 28 – <strong>August</strong><br />
1, <strong>2024</strong>, at World Market Center<br />
Las Vegas. For information, visit<br />
LasVegasMarket.com .<br />
About ANDMORE: ANDMORE,<br />
formerly International Market<br />
Centers, is an omnichannel<br />
wholesale marketmaker that<br />
fuels opportunities for wholesale<br />
buyers and sellers to connect,<br />
grow and prosper through physical<br />
markets, design centers and<br />
digital channels. The company<br />
owns and operates more than<br />
20 million square feet of premium<br />
event and showroom space,<br />
hosting live events in Atlanta,<br />
High Point, N.C., Las Vegas and<br />
New York City. By pairing faceto-face<br />
events with always-on<br />
digital tools, ANDMORE provides<br />
truly omnichannel business<br />
platforms for its global wholesale<br />
customer base.<br />
<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong><br />
51
Profile<br />
Minimalist designs with<br />
‘Elephant in the Box”<br />
HoST<strong>Tech</strong> – HoneyComb Support <strong>Tech</strong>nology is the revolutionary<br />
new material poised to redefine the furniture industry while saving<br />
costs, effort, and reducing carbon emissions and landfill space.<br />
Developed at MIT using engineered cellulose fibers, HoST<strong>Tech</strong> is<br />
not only lighter and stronger but also fully biodegradable.<br />
Traditionally, the furniture<br />
industry has relied on<br />
materials like wood, metal,<br />
coils, and elastics for decades.<br />
HoST<strong>Tech</strong> aims to transform this<br />
landscape by simplifying and<br />
accelerating the manufacturing<br />
process. Compared to traditional<br />
materials, it cuts production<br />
time for a 3-seater sofa by 50%,<br />
requiring less energy, fewer<br />
operators, and components to<br />
manage—a clear pathway to<br />
efficiency.<br />
The urgency for sustainable<br />
alternatives is underscored by<br />
EPA data showing over 12 million<br />
tons of furniture waste in 2018,<br />
with minimal recycling efforts.<br />
HoST<strong>Tech</strong> addresses this challenge<br />
with its 100% recyclable<br />
composition and significantly<br />
extended lifespan, surpassing the<br />
industry norm of 5-10 years.<br />
Inspired by nature’s efficiency,<br />
HoST<strong>Tech</strong>’s compressibility<br />
reduces storage needs by twothirds<br />
and maximizes shipping<br />
54 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>
efficiency, fitting three times more<br />
sofas in a standard container<br />
resulting in reduced costs to end<br />
users.<br />
“HoST<strong>Tech</strong> has successfully<br />
enhanced stationary and modular<br />
sofas, ottomans, bed bases,<br />
pods, and stools, offering designers<br />
unparalleled customization<br />
options in size, shape, and functionality.<br />
Our dedicated design<br />
team collaborates closely with<br />
manufacturers to ensure seamless<br />
integration and optimized<br />
performance,” says the official of<br />
the brand,<br />
“Join us in ushering in a new<br />
era of furniture manufacturing<br />
simplicity and sustainability with<br />
HoST<strong>Tech</strong>. Explore our partner<br />
Elephant in a Box, renowned for<br />
their collapsible and sustainable<br />
furniture products supported by<br />
HoST<strong>Tech</strong>, already making waves<br />
in the US market. Don’t miss<br />
our showcase at the upcoming<br />
Las Vegas Market, SSA <strong>Sleep</strong><br />
Pavilion (C1565), from <strong>July</strong> 28 to<br />
<strong>August</strong> 1, <strong>2024</strong>.”<br />
Additionally, HoST<strong>Tech</strong> products<br />
will be featured at the IBIA EXPO<br />
in Istanbul, Turkiye, from September<br />
25-28, <strong>2024</strong>, represented by<br />
its partner for Turkiye, Southeast<br />
Europe, and Central Asia: https://<br />
www.kutudakifil.com<br />
“We are proud to announce Di<br />
Qualitá Sofas as our exclusive<br />
partner for HoST<strong>Tech</strong> in Brazil<br />
and South America. With over<br />
17 years of industry expertise, Di<br />
Qualitá Sofas will soon launch a<br />
new line of HoST<strong>Tech</strong> products<br />
for distribution across the region:<br />
https://www.diqualita.com.br/<br />
For more information on<br />
HoST<strong>Tech</strong> – HoneyComb Support<br />
<strong>Tech</strong>nology, visit Elephant in<br />
a Box at https://elephantinabox.<br />
com/. Join us as we reshape the<br />
furniture industry with sustainable<br />
innovation and performance,”<br />
said the official prior to the Las<br />
Vegas Market.<br />
<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong><br />
55
Think<br />
again.<br />
Did you know that the Scarlet Macaw is in<br />
danger? If habitat destruction continues,<br />
we may never see the vibrant colours of<br />
this magnificent species again.<br />
At Marsala Home, we are expanding our<br />
sustainable practices every day. With our<br />
eco-friendly mattress ticking, we provide<br />
both comfort and awareness.<br />
Think again. Your choices matter.<br />
Join us in making a difference.<br />
Next-Gen Mattress Ticking<br />
marsalahome.com.tr<br />
info@marsalahome.com.tr
Profile<br />
Elektroteks: Our product<br />
range is unique in the world<br />
Elektroteks invests in robotic technology to strengthen its leading<br />
position in mattress production machines worldwide. Stating that<br />
they are leading the sector with their R&D studies, Osman Güler<br />
said that they aim to realise their dark factories as soon as possible.<br />
Elektroteks exports to 130<br />
countries worldwide with<br />
the mattress production<br />
machines manufactured in its<br />
factories operating in Kayapa<br />
Organised Industrial Zone and<br />
Görükle Industrial Zone. Elektroteks,<br />
which is the leading<br />
company in the sector with its<br />
technology, production quality<br />
and successful performance,<br />
continues to increase its production<br />
every year.<br />
Elektroteks, which was established<br />
in Bursa in 1990 to provide<br />
electrical-electronic services to<br />
textile factories, has become<br />
the choice of world giants in<br />
mattress production machines.<br />
Osman Güler, Chairman of the<br />
Board of Directors of Elektroteks,<br />
emphasised that every product<br />
they produce is one step ahead<br />
of their competitors and stated<br />
that they are moving forward with<br />
the aim of integrating robotic<br />
systems into mattress production<br />
processes.<br />
Stating that not compromising<br />
on quality is the most important<br />
factor that makes the company<br />
stand out, Güler said, “Quality is<br />
one of our most basic principles.<br />
We produce using the materials<br />
of the world’s leading brands and<br />
the highest quality raw materials.<br />
This approach takes us one step<br />
ahead in this sector.” Emphasising<br />
that they continue on their<br />
way with the claim and goal of<br />
becoming a world leader, Osman<br />
Güler stated that R&D studies<br />
are indispensable. Stating that<br />
the company works like an R&D<br />
Centre with its R&D team of 45<br />
people, Güler said, “We develop<br />
4-5 projects every month by<br />
allocating large budgets. We<br />
serve the sector with nearly 400<br />
58 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>
different machines. The wide<br />
range of products we have is<br />
a feature that our competitors<br />
around the world do not have.”<br />
Osman Güler, Chairman of the<br />
Board of Directors of Elektroteks,<br />
stated that they continue their<br />
R&D studies with the use of robot<br />
technologies in the production of<br />
mattress production machines.<br />
Stating that there is a shortage<br />
of employees to work in production<br />
worldwide, Güler explained<br />
that they aim to make robotic<br />
technologies, which are successfully<br />
used in sectors such as<br />
automotive, effective in mattress<br />
production.<br />
Our goal is to establish a dark<br />
factory<br />
Stating that robotic technologies<br />
cannot fully adapt to the sector<br />
due to the characteristics of<br />
the materials used in mattress<br />
production, Güler said, “A robot<br />
can easily carry materials such<br />
as sheet metal, glass and MDF.<br />
However, there are difficulties in<br />
carrying flexible products such as<br />
foam and fabric. As Elektroteks,<br />
we have been working in this<br />
field for 5-6 years and we have<br />
achieved positive results. Our<br />
goal is to establish dark factories<br />
that will produce mattresses<br />
worldwide.”<br />
Osman Güler, Chairman of the<br />
Board of Directors of Elektroteks,<br />
stated that they planned their<br />
goals in 6 stages and added;<br />
“We have successfully implemented<br />
the first three stages of<br />
our plans. We have almost put<br />
the final point on the 4th and 5th<br />
stages. We have successfully<br />
established approximately 20<br />
<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong><br />
59
Profile<br />
facilities worldwide where our<br />
robotic lines are integrated. We<br />
are taking decisive steps towards<br />
our goal of establishing a dark<br />
mattress production factory in<br />
<strong>2024</strong>.”<br />
Güler added that as a result of<br />
the studies they carried out,<br />
they started the production of<br />
production lines that have the<br />
capacity to make a thousand<br />
mattresses in foam mattresses<br />
with 2 people in 8 hours.<br />
Customised production<br />
Emphasizing that they carry out<br />
special production according<br />
to customer demands, Osman<br />
Güler said, “We develop products<br />
by focusing on the needs<br />
of our customers. They convey<br />
their dreams to us, and we focus<br />
on R&D studies to turn these<br />
dreams into reality. As a result,<br />
we successfully manufacture the<br />
special product that our customers<br />
want.”<br />
Sharing the information that<br />
they produce machinery worth 3<br />
million dollars per month, Güler<br />
said, “We continue our production<br />
with more than 350 expert<br />
staff in our facilities in Bursa. In<br />
addition, we provide services on<br />
a global scale with our businesses<br />
located in different regions<br />
around the world. We continue<br />
our services for America with our<br />
facility in the state of New Jersey<br />
in the United States of America,<br />
for Europe with our business in<br />
Bulgaria and for that region with<br />
our facility in India.”<br />
Stating that they are preparing to<br />
step into a new and different sector<br />
besides the mattress sector,<br />
Osman Güler said, “In addition,<br />
we have started to build production<br />
facilities for the foam manufacturing<br />
plan, which is close to<br />
mattress manufacturers.”<br />
Environmentally friendly<br />
production, woman-friendly<br />
approach<br />
Güler also<br />
announced<br />
that with the<br />
investments<br />
they have<br />
realized,<br />
they have<br />
obtained<br />
the energy they use from solar<br />
energy. Stating that they have<br />
reduced energy costs with this<br />
investment, Güler said that they<br />
have contributed to the protection<br />
of nature with environmentally<br />
friendly energy.<br />
Stating that as Elektroteks, they<br />
are working to increase women’s<br />
employment, Osman Güler said,<br />
“Although our sector is not very<br />
much oriented towards women,<br />
we try to prefer female personnel<br />
in all the jobs that women<br />
can do. We are sensitive to the<br />
presence of women in business<br />
life. In addition to white-collar<br />
employees, we started to put<br />
women in charge of the jobs<br />
previously done by men in many<br />
parts such as CNC machines,<br />
serial points of machine assemblies,<br />
automation departments<br />
and wiring in the manufacturing<br />
section. We see that they work<br />
more efficiently and meticulously.<br />
We currently have approximately<br />
70 female employees, which<br />
corresponds to 20 per cent of<br />
our total employment.”<br />
60 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>
File<br />
The mattress spring<br />
industry continues to<br />
experience raw material<br />
shortages<br />
We took the pulse of the sector from the main companies of Turkiye’s<br />
mattress spring industry. We have compiled the problems of the iron<br />
and steel sector and the proposed solutions with the statements we<br />
received from the managers of Boyçelik, Kar-as, Nano Spring, Yılmar, Ay<br />
Spring and ZebSprings.<br />
The mattress sub-industry<br />
industry continues to grow<br />
and develop in Turkiye<br />
as well as globally. Although<br />
the spring sector, which is one<br />
of the basic building blocks of<br />
the industry, continues to grow<br />
and develop in parallel with the<br />
mattress sub-industry industry,<br />
manufacturers face many problems<br />
arising from both bureaucratic<br />
processes and costs in the<br />
export process. Especially the<br />
shortage of raw materials, trade<br />
embargo and logistics costs<br />
are among these problems. In<br />
order to keep the pulse of the<br />
sector and to hear the voice of<br />
the producers, we talked to the<br />
producers about the problems<br />
and solution suggestions.<br />
Feridun Tosun, Boyçelik Export<br />
Officer: The iron and steel sector<br />
in Turkey is the sector that<br />
feels the contraction in global<br />
demand the most.<br />
Turkey has an important place in<br />
62 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>
the world iron and steel industry.<br />
In 2023, it contributed 27 billion<br />
dollars to Turkey’s exports. 12.3<br />
per cent of Turkey’s exports are<br />
provided by the iron and steel<br />
sector. For this reason, the sector<br />
that feels the contraction in global<br />
demand the most in Turkey is<br />
the iron and steel sector. While<br />
the Turkish economy grew by<br />
5.6% and 4.5% between 2022<br />
and 2023, the steel industry<br />
contracted by 12.9% in 2022 and<br />
4% in 2023.<br />
It was seen that the inflation in<br />
global markets limited foreign demand<br />
and the most intense effect<br />
of this was experienced in the<br />
European market. At the same<br />
time, increases in energy and labour<br />
costs, protectionist policies,<br />
quotas, taxes, etc. regulations,<br />
cargo footprint processes have<br />
been seen to have difficulties in<br />
competition, which have forced<br />
exporter companies. The interest<br />
rate decisions of the European<br />
Central Bank and the US Central<br />
Bank are also one of the important<br />
factors that negatively affect<br />
the sector and reduce foreign<br />
demand.<br />
It is predicted that the sector<br />
will recover if countries change<br />
their interest rate policies, inflation<br />
processes are taken under<br />
control and protectionist policies<br />
are abandoned. In this context,<br />
the relevant institutions of the<br />
state should carry out activities<br />
to increase free trade, especially<br />
with regard to quotas and import<br />
taxes.<br />
Kar-as Board Member M. Önder<br />
Aslan: Solving the raw material<br />
problem will encourage us to<br />
produce more<br />
The growth and<br />
development of the<br />
mattress sub-industry<br />
of course means the<br />
growth and development<br />
of our industry.<br />
We are satisfied with<br />
the progress and<br />
the point reached by<br />
the mattress supply<br />
industry in the last 5<br />
years. However, if we<br />
go back 4 years ago,<br />
the increasing freight<br />
and raw material<br />
prices as a result of a crisis that<br />
engulfed the whole world during<br />
the pandemic process had put<br />
us and our sector stakeholders<br />
both globally and domestically in<br />
a difficult situation. Since then,<br />
although the freight crisis has<br />
been overcome and prices have<br />
decreased, problems continue<br />
to be experienced in the supply<br />
of raw materials at reasonable<br />
prices. The momentum we have<br />
gained in exports in the last 3<br />
years amortizes this issue, but<br />
solving this problem or taking<br />
steps towards it will encourage<br />
us to produce much more.<br />
Nano Yay Company Owner<br />
Serkan Kır: Reducing raw<br />
material costs is a must for the<br />
sake of the sector<br />
If we talk specifically about the<br />
mattress industry, I think that<br />
<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong><br />
63
File<br />
thanks to the contributions of<br />
the IBIA Association and the<br />
IBIA Expo fair in the last 3 years,<br />
we have overcome the stagnation<br />
we experienced during the<br />
pandemic period and the sector<br />
has regained its vitality. When we<br />
talk about the spring industry, of<br />
course, we encounter different<br />
and more dynamic dynamics.<br />
The biggest factor here is ironsteel<br />
prices and logistics costs.<br />
Especially in terms of raw material<br />
costs, the iron and steel sector<br />
has been in great trouble since<br />
the pandemic process. I do not<br />
know how much these costs can<br />
be minimized in the coming period,<br />
but they need to be reduced<br />
for the sake of the sector and for<br />
us to move more comfortably in<br />
terms of production.<br />
Yılmar Company Manager<br />
Zübeyde Yılmaz: Foreign<br />
legislation and export incentives<br />
should be reorganized<br />
We are one of the largest spring<br />
companies in the mattress<br />
sub-industry sector operating in<br />
Turkey and working for mattress<br />
companies both at home and<br />
abroad. Since 2001, we have<br />
been operating in this sector and<br />
we have an annual production<br />
capacity of 45,000 tonnes. As<br />
such, we can directly observe<br />
and even personally experience<br />
the problems in the spring and<br />
steel wire sector. As of now,<br />
both globally and in Turkey,<br />
there is a raw material problem<br />
and the problem of rising iron<br />
and steel prices. In addition to<br />
this problem, which started with<br />
the pandemic and still continues,<br />
we personally experienced<br />
the logistics prices and freight<br />
problems in the first two years<br />
of the pandemic and experienced<br />
the process. Although<br />
the freight problem has been<br />
solved for the last two years, the<br />
problem in raw material prices<br />
still continues. If these problems<br />
are solved, both the global iron<br />
and steel industry and the global<br />
mattress industry and naturally<br />
the Turkish mattress industry will<br />
grow much more. The sector is<br />
becoming more and more competitive<br />
every day, both as a steel<br />
producer and a spring producer.<br />
But since the market has not<br />
grown that much, the material<br />
has become worthless. We<br />
64 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>
cannot achieve a sales volume<br />
that can meet the increasing raw<br />
material value. I think that foreign<br />
legislation and export incentives<br />
should be reconsidered.<br />
Kürşat M. Katırcıgil, Member of<br />
the Board of Directors of Ay Yay:<br />
In order to provide better service<br />
to the sector, disadvantages<br />
should be reduced<br />
As a company that manufactures<br />
in the mattress industry, it is our<br />
greatest wish that this industry<br />
grows and develops. However,<br />
some disadvantages need to<br />
be reduced in order to provide<br />
better service to the mattress<br />
industry. There are export quotas<br />
imposed on some of the countries<br />
we export to, shortage of<br />
raw materials, and issues that<br />
our state elders should help us<br />
with prices and logistics costs.<br />
If these problems are solved,<br />
I trust both ourselves and our<br />
sector stakeholders that we will<br />
increase both more production,<br />
more domestic supply and higher<br />
export rates. I hope that these<br />
problems will be solved and we<br />
will be able to trade more easily<br />
and bring more foreign currency<br />
to our country.<br />
ZebSprings Sales & Marketing<br />
Manager Mahmut Öztürk: There<br />
is a supply-demand imbalance<br />
in the iron and steel sector<br />
The spring and iron and steel<br />
sectors are also adversely affected<br />
by the ongoing economic<br />
recession process worldwide.<br />
In our country, the spring production<br />
sector for mattress and<br />
furniture is export-oriented, as<br />
in other mattress and furniture<br />
component sectors. Currently,<br />
the demand level in all foreign<br />
markets, which are potential for<br />
our country, is below expectations.<br />
Manufacturers in our sector<br />
are trying to compensate for this<br />
contraction in demand with market<br />
expansion efforts.<br />
In the iron and steel sector, which<br />
provides the basic raw material<br />
input for the spring sector, there<br />
is a similar supply-demand imbalance.<br />
In addition to the restrictive<br />
factors such as quotas in Europe<br />
and “section 232” tax in the USA,<br />
which continue in the main target<br />
markets for the iron and steel<br />
sector, the trade restrictions resulting<br />
from the recent sad developments<br />
in the Middle East have<br />
further limited the foreign market<br />
alternatives of iron and steel producers.<br />
Simultaneously, China,<br />
the world’s largest steel producer,<br />
is pursuing an active policy in<br />
its export markets, which poses<br />
an additional challenge for the<br />
Turkish steel industry.<br />
Apart from the stagnant demand,<br />
another important agenda of<br />
the iron and steel sector is the<br />
adaptation process to Europe’s<br />
ongoing CCSM - Carbon Control<br />
Mechanism at the Border. In this<br />
context, sector players are both<br />
analyzing the current situation<br />
and continuing their process<br />
improvement investments.<br />
In terms of the spring sector, iron<br />
and steel production in our country<br />
is sufficient in terms of technical<br />
and capacity. The spring<br />
sector is able to supply the<br />
steel grades required for spring<br />
production from steel producers<br />
in our country and does not<br />
experience a shortage in supply<br />
capacity. This situation provides<br />
an important advantage for our<br />
spring sector.<br />
<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong><br />
65
Events<br />
interzum forum italy <strong>2024</strong>:<br />
the first edition of the new<br />
event for suppliers of the<br />
furniture and interior design<br />
sector was a great success<br />
30+ conferences with 60+ speakers from Italy and elsewhere<br />
The first edition of interzum<br />
forum italy was held in<br />
Bergamo and featured a<br />
large international presence. It<br />
was a successful debut for this<br />
new two-yearly event dedicated<br />
to furniture supply and interior<br />
design professionals.<br />
interzum forum italy <strong>2024</strong><br />
figures:<br />
4,820 visitors from 52 countries<br />
(20% of whom came from<br />
abroad) and 216 exhibitors from<br />
24 countries (36% of which<br />
were international) brought the<br />
two Bergamo trade fair halls to<br />
life. Alongside Italy the visitor<br />
number Top Ten was Germany,<br />
Poland, Spain, France, Belgium,<br />
UK, Serbia, Turkey, Switzerland.<br />
The event’s location in the heart<br />
of the Bergamo and Brianza<br />
furniture districts was a strategic<br />
choice given the convenient<br />
transport links connecting it with<br />
Europe.<br />
Thomas Rosolia, Koelnmesse<br />
Italia’s CEO and the event’s organizer<br />
stated: “The premiere of the<br />
interzum forum italy has exceeded<br />
all expectations. We were<br />
thrilled by the high number of<br />
visitors and also the<br />
quality was high and<br />
accorded perfectly<br />
with the event’s target<br />
goals. We were<br />
extremely pleased by<br />
the interest shown<br />
by sector companies<br />
who welcomed the<br />
new trade fair format<br />
enthusiastically and<br />
many of these took an active<br />
part in the event’s conference<br />
program. Figures for this very first<br />
edition of the event have shown<br />
that we are on the<br />
right track and have<br />
successfully taken<br />
on board the market’s<br />
demand for<br />
a two-yearly event<br />
alternating with<br />
interzum cologne.<br />
On the strength of<br />
event feedback, we<br />
are already working on the 2026<br />
edition.”<br />
Carlotta Benardelli, Project<br />
Manager of interzum forum italy<br />
66 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>
concludes “we are extremely<br />
proud of the results obtained in<br />
this first edition of the fair. The<br />
enthusiasm and commitment of<br />
all participants contributed to<br />
creating a dynamic and innovative<br />
event. Our aim was to offer<br />
a new format and I am happy to<br />
say that we achieved it with great<br />
success. interzum forum italy<br />
stood out not only for the quality<br />
and variety of exhibitors, but also<br />
for the focus on the extremely<br />
topical issues covered during the<br />
various conferences, including<br />
those of sustainability and innovation.”<br />
The conference:<br />
The roundtable discussion entitled<br />
Business Outlook. Global<br />
Innovation and Local Production:<br />
the Evolving Materials, <strong>Tech</strong>nologies<br />
and Furniture Market<br />
at which Lorenzo Tavazzi, Jörg<br />
Buck, Edi Snaidero, Alessandra<br />
Tracogna, Piero Paganoni, Roger<br />
Reichert and Alfonso Tentori<br />
spoke, inaugurated the event’s<br />
conference programme, one of<br />
interzum forum italy’s strengths.<br />
There were three stages - Trend<br />
Talk, Trend Stage and Product<br />
Stage – featuring 30 events<br />
and 60 speakers from Italy and<br />
elsewhere who shared their living<br />
space visions and spoke about<br />
recent fashions, materials and<br />
finishings developments and new<br />
production processes with a<br />
shared focus on low environmental<br />
impact. It was a one-of-a-kind<br />
opportunity for an up-to-date<br />
view of the furniture, and also<br />
the interior design, chains for<br />
the hotel, yachting and shipping,<br />
camper and car sectors.<br />
interzum forum italy award<br />
<strong>2024</strong>:<br />
The first edition of the interzum<br />
forum italy award, with 7 firms<br />
winning prizes in the two categories<br />
Innovation and ESG &<br />
Sustainability, was also very well<br />
received. The awards were handed<br />
out at a gala dinner event at<br />
the beautiful Hotel San Marco<br />
venues in the centre of Bergamo.<br />
interzum forum italy’s second<br />
edition will be held on 4th and<br />
5th June 2026 in Bergamo.<br />
<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong><br />
67
News<br />
Transitioning to a circular<br />
economy for mattresses<br />
and textiles<br />
The NBF (National Bed Federation) has created the single most<br />
comprehensive library of studies on the life cycle of mattresses in the<br />
UK by working with Oakdene Hollins since 2014. Oakdene Hollins<br />
fourth bi-annual study on the fate of ‘end of life’ mattresses in the UK<br />
provides analysis of waste dataflow, Prodcom data, industry and Local<br />
Authority surveys, and interviews with the growing number of mattress<br />
recyclers. In the eight years since first looking at the data, the number<br />
of mattresses sent for recycling has more than doubled. But the absence<br />
of an EPR (Extended Producer Responsibility) programme makes it<br />
highly unlikely that the NBF target of a 75% recycling rate by 2028 will be<br />
achieved.<br />
The 2022 End-of-Life mattress<br />
report outlines the<br />
reasons for the progress<br />
made to date. Industry take-back<br />
schemes and, local authorities<br />
initiatives to divert mattress from<br />
landfill for example. Despite this,<br />
there are still challenges in the<br />
‘real’ rate of recycling (the fate of<br />
the mattresses or their components<br />
and materials after sorting<br />
and processing). Specifically,<br />
the report solidifies the need for<br />
action from wider stakeholders in<br />
the mattress industry to increase<br />
recycling particularly for fates<br />
after sorting and processing. We<br />
asked International Director David<br />
Fitzsimons what he thought<br />
about this issue and the potential<br />
for improved circularity in the<br />
70 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>
mattress industry, he said “Recycling<br />
rates of 70% and more<br />
are achieved in jurisdictions that<br />
operate an extended producer<br />
responsibility (EPR) programme.<br />
These are designed to push<br />
about €10 per mattress into the<br />
recycling and transport infrastructure.<br />
Without EPR, recycling<br />
will probably reach this level in<br />
the UK in about 2050. This is<br />
why industry is proposing to lead<br />
an EPR programme and wants<br />
Government to provide a regulatory<br />
framework.”<br />
Belgium, France and the Netherlands<br />
operate an EPR scheme for<br />
mattresses with Spain and Italy<br />
drafting regulations for consultation<br />
in <strong>2024</strong>. They have demonstrated<br />
how such schemes<br />
ensure a steady supply of<br />
materials, encouraging long-term<br />
investments in local refurbishing,<br />
recycling and PU foam recycling<br />
plants which would create<br />
more varied job opportunities<br />
than landfill and energy recovery<br />
processes.<br />
The mattress industry has long<br />
called for an EPR scheme to be<br />
implemented in the UK to harmonise<br />
an approach to mattresses<br />
at their end-of-life. In the “2022<br />
<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong><br />
71
News<br />
While the textile reuse sector<br />
may not be the main driver for<br />
change in the industry, it can still<br />
contribute to reducing overconsumption.<br />
By keeping products<br />
in use for longer in the secondary<br />
market, overconsumption can be<br />
countered and the need for new<br />
products reduced. To promote<br />
circular behaviour, charitable donations<br />
and various initiatives and<br />
business models that encourage<br />
reuse should be highlighted.<br />
Whilst it is clear that there are<br />
ongoing efforts to transform the<br />
mattress and textiles industries<br />
from a linear to a recycling econ-<br />
End of Life Mattress Report” created<br />
for NBF by Oakdene Hollins,<br />
several crucial areas for improvement<br />
have been identified. These<br />
include enhancing the collection<br />
process, refining the reprocessing<br />
methods, creating new end<br />
markets, and designing products<br />
with end-of-life considerations in<br />
mind as well as showing how an<br />
EPR scheme could be beneficial<br />
to support this.<br />
Additionally, a similar need for<br />
action to move away from landfill<br />
and increase collection, can<br />
be seen from that of the textile<br />
industry. Oakdene Hollins has<br />
recently collaborated on several<br />
textile works including a report<br />
for NACTR which offers factbased<br />
direction for increasing<br />
post-consumer textile waste<br />
diversion from landfill across<br />
Canada. There is still work to<br />
be done in the textile industry to<br />
move away from a linear economy.<br />
The NACTR report finds that<br />
there is an opportunity for recycling<br />
and reuse. It is important<br />
for all stakeholders to collaborate<br />
and consider the impact of textile<br />
reuse, recycling and End-of-Life<br />
management (landfill, incineration<br />
and export) as part of product life<br />
cycle assessment.<br />
74 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>
omy, are there efforts towards a<br />
circular economy? In short-yes.<br />
As above there is an identified<br />
potential for the circular economy<br />
in textiles. Looking across the<br />
NBF reports on mattresses which<br />
Oakdene Hollins have been producing<br />
since 2014 we can see<br />
an evolution and shift in focus.<br />
Early reports draw attention to<br />
recycling efforts and recycling<br />
targets however, newer reports<br />
have evolved to look at recyclability<br />
yields. You may ask why<br />
this difference matters, former<br />
Oakdene Hollins employee Peter<br />
Lee explains more: “The circular<br />
economy doesn’t focus just on<br />
recyclability targets. There is a<br />
greater drive towards recycled<br />
content- this is much more powerful.<br />
This makes us think, What<br />
do we value? What impact can<br />
my recycling output have on my<br />
input? We must think resource,<br />
not waste. This vision is forward<br />
thinking in the way of reducing<br />
virgin material and increasing resource<br />
security. This vision gives<br />
stability in the supply chain by<br />
knowing that there is a demand<br />
for an output.”<br />
The development of sustainability<br />
in the mattress and textiles sectors<br />
which Oakdene Hollins have<br />
supported is encouraging to see<br />
but, we must continue to work<br />
to evolve this towards a circular<br />
economy. Oakdene Hollins is<br />
well placed to help support those<br />
in the furniture sector develop<br />
sustainability strategies, to read<br />
more about our work with the<br />
NBF click here, or, get in touch<br />
with us directly.<br />
<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong><br />
75
Events<br />
interzum bogota <strong>2024</strong><br />
concludes successfully<br />
The fair generated an optimistic outlook for the future of the wood<br />
processing, furniture manufacturing, and space design industries.<br />
The fifteenth edition of the<br />
most important trade show<br />
in Latin America and the<br />
Caribbean for wood processing,<br />
furniture manufacturing,<br />
and space design concluded<br />
successfully. Formerly known as<br />
“Feria Forestal Mueble y Madera”<br />
and now interzum bogota,<br />
the event brought together more<br />
than 13,000 visitors, including<br />
value chain players and industry<br />
professionals. Over 220 national<br />
and international exhibitors<br />
presented innovative products,<br />
connected with key stakeholders,<br />
and explored the latest industry<br />
trends.<br />
The event experienced a growth<br />
of over 40% in exhibitor participation,<br />
with more than 70% of<br />
exhibitors coming from countries<br />
such as Turkey, Brazil, Chile,<br />
Spain, Italy, Germany, India, and<br />
the United States. This highlights<br />
the strategic importance of interzum<br />
bogota in the global market.<br />
As Hernán Osorio, Director for<br />
Latin America at Hettich, one<br />
of the exhibiting companies at<br />
interzum bogota, stated: Trade<br />
fairs like interzum bogota are very<br />
important for the industry because<br />
it is the instance where we<br />
can all meet and connect.”<br />
interzum bogota is part of the<br />
interzum brand family and Koelnmesse’s<br />
Living, Contract & Public<br />
Spaces portfolio, which includes<br />
important trade shows such as<br />
interzum in Cologne in Germany;<br />
interzum guangzhou in China and<br />
interzum forum italy in Bergamo,<br />
Italy. This integration with the<br />
Colombian market has elevated<br />
78 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>
the trade show’s level, attracted<br />
a diverse international audience<br />
and highlighted its role as a hub<br />
for unique innovation and knowledge<br />
exchange in the region.<br />
Christian Guarín, General Director<br />
of Koelnmesse Colombia,<br />
expressed his enthusiasm at<br />
the successful conclusion of the<br />
<strong>2024</strong> edition of interzum bogota,<br />
the leading event in the wood<br />
and furniture manufacturing<br />
industry in Latin America. “With<br />
great satisfaction and pride, we<br />
highlight the global resonance of<br />
interzum bogota, an event that<br />
aligns with our international trade<br />
shows in Germany, Italy, and<br />
China,” said Guarín.<br />
The trade show had a focus on<br />
technological innovations and<br />
sustainable solutions, presenting<br />
cutting-edge eco-friendly materials,<br />
state-of-the-art machinery,<br />
and designs that reflect the<br />
latest global trends. This event<br />
significantly boosts the national<br />
economy and the international<br />
projection of the wood industry,<br />
positioning Colombia as a strategic<br />
market for business opportunities.<br />
Additionally, the event offered<br />
more than 70 conferences and<br />
workshops, featuring national<br />
and international experts discussing<br />
topics such as circular<br />
economy, digitalization, and<br />
sustainable design. The academic<br />
activities stood out for their<br />
diversity and innovation, including<br />
the Creative & Innovation HUB,<br />
Smart Talks, and Wood Talks, as<br />
well as the Fedemaderas Forum<br />
and Business Rounds. The<br />
Piazza and Contract Connection<br />
area experiences highlighted<br />
the excellence of Colombian<br />
design, showcasing everything<br />
from smart furniture to innovative<br />
storage systems and automation<br />
solutions.<br />
The importance of these activities<br />
is underscored by Colombia’s<br />
24 million hectares suitable for<br />
wood production, significantly<br />
contributing, along with wood<br />
transformation and the sector<br />
network, to 0.9% of the country’s<br />
GDP. Discussions also covered<br />
advanced topics such as inclusive<br />
design in interior design,<br />
<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong><br />
79
Events<br />
anti-deforestation strategies, the<br />
synergy between design, art, and<br />
science, and the transformative<br />
role of women carpenters in the<br />
industry.<br />
The business roundtable, organized<br />
in collaboration with Corferias,<br />
WWF, and MinAmbiente,<br />
attracted more than 40 buyers<br />
from countries including Argentina,<br />
Chile, Colombia, Costa Rica,<br />
Croatia, Ecuador, El Salvador,<br />
Guatemala, Honduras, Mexico,<br />
and Venezuela, generating business<br />
expectations valued at over<br />
$2 million USD.<br />
Ana Linda Garibello and María de<br />
los Ángeles Silva, project managers<br />
of Corferias and Koelnmesse<br />
respectively, declared: “We want<br />
to express our sincere gratitude<br />
to all the exhibitors, visitors,<br />
allies, and collaborators who<br />
contributed to the success of this<br />
edition of interzum bogota. Your<br />
support and participation are<br />
crucial to continue driving growth<br />
and innovation in the wood and<br />
furniture manufacturing industry<br />
in our region.”<br />
This edition of the trade show<br />
was highlighted by the collaboration<br />
of significant strategic<br />
partners such as ACAI, WWF,<br />
FEDEMADERAS, and SENA, who<br />
enriched the event with valuable<br />
content, enhancing the visitor<br />
experience and emphasizing the<br />
joint commitment to fostering excellence<br />
and sustainability in the<br />
furniture industry in Latin America<br />
and the Caribbean.<br />
Additionally, the World Wide<br />
Fund for Nature (WWF) and<br />
FEDEMADERAS reaffirmed their<br />
commitment to a growing and<br />
sustainable legal wood market, in<br />
line with the Intersectoral Pact for<br />
Legal Wood in Colombia (PIM-<br />
LC). This pact aims to develop<br />
strategies and tools that promote<br />
the legal and sustainable use of<br />
forests, recognizing the importance<br />
of maintaining a balance<br />
between the exploitation of forest<br />
resources and the conservation<br />
of biodiversity and ecosystem<br />
services.<br />
Finally, with an eye on the future,<br />
planning is already underway for<br />
interzum bogota 2026, which<br />
will be held from May 12 to 15,<br />
with the commitment to continue<br />
providing a meeting space for<br />
innovation, sustainability, and the<br />
development of new business in<br />
the wood processing, furniture<br />
manufacturing, and interior design<br />
industry.<br />
80 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>
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File<br />
What is latex? How is it<br />
used? What are its benefits?<br />
Latex is a milky plant extract<br />
found in nature, secreted by<br />
many plants and solidified<br />
when exposed to air. It is a milky<br />
liquid is found in rubber plants<br />
(Hevea brasiliensis) that are production<br />
source of it and of which<br />
scientific name is Asclepiadaceae<br />
family. Latex is a complex liquid<br />
composition and contains many<br />
substances such as protein,<br />
starch, alkaloid, sugar, oil, gum,<br />
tannin, resin. In many plants<br />
the latex is white in color, but in<br />
some plants it can also be yellow,<br />
orange or red.<br />
The rubber tree, the main source<br />
of latex, is a plant that grows in<br />
tropical climates. The importance<br />
of this tree in world trade is very<br />
great. In order to obtain latex<br />
from rubber trees, V-shaped cuts<br />
are made on the trunks of the<br />
trees when they are five or six<br />
years old, and the milky liquid<br />
called latex is collected in bowls.<br />
The most productive ages of the<br />
rubber tree are the trees between<br />
7 and 12 years old, and more<br />
efficiency is obtained from these<br />
trees. The collection process is<br />
not as simple as one might think.<br />
Latex collectors try to collect<br />
this milky liquid from night to<br />
morning, since rubber tree yields<br />
better at night.<br />
What are the features of latex<br />
mattress?<br />
Making a list about the properties<br />
of the latex mattress will provide<br />
a better understanding of the<br />
mattress. In this context;<br />
• Latex mattresses have completely<br />
natural ingredients and do<br />
not contain any heavy or harsh<br />
chemicals. Considering that<br />
most of the human life is spent in<br />
sleep, the importance of the bed<br />
with natural features in terms of<br />
health can be better understood.<br />
Likewise, thanks to its natural<br />
structure, it is environmentally<br />
friendly and offers full hygiene in<br />
terms of cleaning.<br />
• Latex mattresses have a<br />
long-lasting use thanks to the<br />
durability of the material.<br />
• It provides a very comfortable<br />
sleep as it relieves the pressure<br />
applied to the body.<br />
• Thanks to its porous structure,<br />
84 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>
it prevents the deterioration of<br />
the body’s heat balance during<br />
sleep due to its high air permeability.<br />
It provides a comfortable<br />
and spacious sleep in terms of<br />
heat.<br />
• It has anti-allergic properties<br />
so that people with allergies can<br />
sleep comfortably.<br />
• Harmful gas emission due to<br />
use in mattresses is prevented<br />
thanks to the structure of latex.<br />
• By supporting the body in the<br />
lying position, it allows people<br />
who move a lot during sleep to<br />
sleep comfortably in any position.<br />
• Due to the structure of the bed,<br />
it is not affected by the movement<br />
of another person next to<br />
the sleeping person, and can<br />
continue to sleep comfortably.<br />
• Latex material has a relaxing<br />
and resting function on the muscle<br />
structure. It is a healthy raw<br />
material accepted in the world<br />
because it is completely natural.<br />
A mattress that is too hard or too<br />
soft puts the spine in a different<br />
position than it should be which<br />
causes restless sleep and pain.<br />
However, this negative situation<br />
is not encountered in natural<br />
latex mattresses and offers you<br />
maximum comfort. But, thanks<br />
to its high air permeability structure,<br />
it will have the comfort<br />
that will keep you refreshed and<br />
away from bed bacteria for many<br />
years.<br />
Should a latex or visco mattress<br />
be preferred?<br />
• Visco and Latex materials,<br />
which have the ability to distribute<br />
pressure evenly, basically<br />
differ in terms of production<br />
methods and a few structural<br />
features.<br />
• Visco is a mattress that contains<br />
chemicals, wraps the<br />
body, and makes a feeling of<br />
being buried a little more when<br />
you lie down. While producing<br />
the mattress, it is not all made<br />
of visco material; sponges are<br />
used under the visco to support<br />
it. Because it is not possible to<br />
sleep in completely visco material.<br />
When you lie on your bed,<br />
it slowly takes shape and then<br />
regains its original form. Visco,<br />
which is a sensitive material,<br />
must be kept away from intense<br />
watery environments. It is susceptible<br />
to deformation when<br />
exposed to water for a long time.<br />
Density ratio may vary from bed<br />
to bed. You should choose a<br />
mattress that contains Visco at a<br />
density suitable for your weight.<br />
In addition, it is a type of bed that<br />
is not recommended for heavy<br />
sleepers, especially on the face.<br />
Those who want to experience<br />
the feeling of being buried while<br />
sleeping and those who like a<br />
soft mattress should prefer visco<br />
mattresses.<br />
• Latex is a completely natural<br />
material. It supports the body<br />
like Visco, fills your body cavities<br />
when you lie down, but does not<br />
wrap your body like Visco. It is<br />
an orthopedic mattress as you<br />
do not experience the feeling of<br />
being buried when you lie down.<br />
Since the reaction time (returning<br />
to its shape) is fast compared to<br />
the Visco mattress, it immediately<br />
returns to its original state. It is<br />
durable and suitable for longterm<br />
use. It is a bed that can be<br />
used very comfortably by people<br />
of all weights.<br />
Who should prefer a latex<br />
mattress?<br />
• If you turn left and right a lot<br />
while sleeping, sleep on your side<br />
and face, and especially if you<br />
are a person who sweats a lot,<br />
you should prefer latex mattresses.<br />
• It is a suitable bed for couples<br />
as it transmits less movement.<br />
<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong><br />
85
File<br />
The impact of artificial<br />
intelligence applications in<br />
the textile industry<br />
There is no doubt that today’s<br />
technology has made our<br />
lives much easier and at the<br />
same time efficient. And people<br />
use it to benefit themselves in various<br />
ways, don’t they? The goal is<br />
to achieve the optimal experience<br />
with the right balance, and today’s<br />
manufacturers know how important<br />
it is to keep up with customer<br />
demands. Smart fabrics and smart<br />
clothing are emerging in the demand<br />
for products such as fitness<br />
trackers and wearable tech.<br />
By M Shahbandeh Statista According<br />
to a published study, the<br />
worldwide textile market is expected<br />
to grow from $1.5 trillion in<br />
2020 to approximately $2.25 trillion<br />
in 2025.<br />
Increasing demand for quality<br />
products has led the textile<br />
industry to adopt automation and<br />
artificial intelligence to minimize l<br />
bor and production costs and offer<br />
products according to customer<br />
preferences. Another report by<br />
Grand View Research states that<br />
the global textile market size was<br />
valued at USD 961.5 billion in 2019<br />
and is estimated to exhibit a CAGR<br />
of 4.3% from 2020 to 2027, owing<br />
to the growing demand for apparel<br />
in emerging countries such as China,<br />
India Mexico and Bangladesh.<br />
An Overview of the Textile<br />
Industry<br />
The textile industry is a continuously<br />
growing market, with the<br />
main competitors being China, the<br />
European Union, the United States<br />
and India. India is the third largest<br />
textile manufacturing industry and<br />
has an export value of more than<br />
By Zübeyde Şahin<br />
Textile Engineer I Research & Product<br />
Devlopment Engineer I Sustainable<br />
Production & Quality Assurance Engineer<br />
30 billion USD. India is responsible<br />
for more than 6% of the total textile<br />
production worldwide, valued<br />
at approximately 150 billion US<br />
dollars.<br />
The rise of new technologies such<br />
as artificial intelligence and the<br />
Internet of Things (IoT) has transformed<br />
the once labor-intensive<br />
textile business. Computerized<br />
machines are now Subscribe to<br />
DeepL Pro to edit this document.<br />
Visit www.DeepL.com/pro for<br />
more information. available in most<br />
textile industries, and large-scale<br />
production of certain designs is<br />
significantly more efficient than that<br />
of humans.<br />
“As the Internet of Things advances,<br />
the notion of a clear dividing<br />
line between reality and virtual<br />
reality is blurring, sometimes in<br />
creative ways.” - Geoff Mulgan<br />
New smart apparel products are<br />
being invented every day. By<br />
combining AI with technologies<br />
such as Bluetooth Low Energy<br />
(BLE), edge computing and cloud<br />
data, smart textiles can track and<br />
share information about wearers,<br />
including biometric data such as<br />
blood pressure, heart rate, humidity,<br />
temperature and more. In this<br />
paper, efforts have been made to<br />
raise awareness about the impact<br />
of AI on the textile industry, some<br />
new applications and the use of<br />
AI in the textile industry through<br />
ultra-low power (ULP) technology.<br />
Artificial Intelligence in Textile<br />
Industry<br />
Modern technologies such as AI,<br />
IOT have transformed the textile<br />
industry in every field. Processes<br />
have been automated with artificial<br />
intelligence that performs human<br />
functions more efficiently and in<br />
a much faster timeframe. Human<br />
intervention has become minimal.<br />
However, the use of modern AIbased<br />
technology in India is less<br />
than 5%. The number of companies<br />
in the world using machines<br />
less than 5 years old is only 2%.<br />
The entire production process and<br />
business management of AI is<br />
being reshaped by textile manufacturers.<br />
AI can access and collect<br />
historical and operational information<br />
in real time<br />
and provide insight that can<br />
improve operational efficiency.<br />
If you have a clear view of your<br />
operations, it is easier to change<br />
processes to increase the capacity<br />
of human workers. AI records<br />
every part of its impressions into<br />
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the system, whether it is product<br />
costs, textile production, quality<br />
control, just-in-time production,<br />
data collection or computer-integrated<br />
manufacturing. Other<br />
typically integrated AI applications<br />
include defect detection, pattern<br />
checking and color matching for<br />
textile production. Using AI has<br />
made it possible to provide a better<br />
experience for smart clothes or<br />
“Smart Clothes” that use IoT and<br />
electronic sensors. By leveraging<br />
these technologies, smart clothing<br />
can provide a more enjoyable and<br />
health-oriented experience. Let us<br />
now discuss some applications of<br />
AI to make the textile industry more<br />
creative.<br />
Yarn Manufacturing:<br />
Production has been completely<br />
transformed using AI in every<br />
process from blowroom to carding,<br />
drawing, lap forming, combing, fast<br />
frame, ring spinning, winding, conditioning<br />
and packaging. AI Based<br />
control panels adjust all necessary<br />
parameters of production with<br />
minimal human intervention.<br />
Not only did this speed up the<br />
process, it also improved quality<br />
and cost reduction. Yarn prediction<br />
has also become more accurate<br />
by calculating returns. The application<br />
of AI reduced the error in yarn<br />
grading prediction by up to 60%<br />
and enabled better fabric grading.<br />
AI made it easier to measure the<br />
physical properties of a textile and<br />
objectively classify fabric comfort.<br />
Quality Control:<br />
Quality control is traditionally carried<br />
out by skilled workers through<br />
physical inspection. This sector<br />
has tremendous use of AI as it can<br />
ensure uniformity and quality. Maximum<br />
use is in yarn manufacturing<br />
and apparel.<br />
The use of the latest technology<br />
and machinery such as AUTO-<br />
BURST 70, TPI Tester, Digital<br />
Moisture Meter, Digital Tachometer<br />
CE and Stroboscope ensures the<br />
highest<br />
production quality. Instruments<br />
such as Premier Art-2 are used to<br />
test raw cotton properties such<br />
as length strength MIC, color and<br />
uniformity. The Uster Tester 6 is<br />
a complete test center system to<br />
measure and control the process<br />
from combing to winding in terms<br />
of roughness, defects and hairiness.<br />
Fabric and Pattern Evaluation:<br />
Artificial neural network (ANN)<br />
technology is making it easier to<br />
detect defects in patterns such as<br />
weaving and knitting. An AI-enabled,<br />
imaging-based inspection<br />
can reduce human errors and<br />
therefore increase productivity.<br />
Cognex ViDi, for example, is an<br />
example of an AI technology invented<br />
by Cognex Corporation that<br />
can automatically inspect fabric<br />
modeling.<br />
The inspection of fabric patterns<br />
facilitated by AI speeds up production<br />
by reducing pattern errors with<br />
minimal workload and maximum<br />
accuracy. AI can also be used for<br />
the detection of fabric defects,<br />
which in the past was performed<br />
by workmanship by examining the<br />
quality of each material individually.<br />
Manual detection to speed up the<br />
procedure with fewer infestations is<br />
time consuming and difficult.<br />
Color Management:<br />
Data color was highly used for color<br />
management, verifying that the<br />
original color design matched the<br />
color in the finished textile. Datacolor<br />
claims to have developed an<br />
artificial intelligence Pass/Fail (P/F)<br />
feature to help<br />
improve the accuracy and efficiency<br />
of instrumental tolerance.<br />
Datacolor proposes that the AI<br />
feature takes into account historical<br />
data of visual inspection results<br />
from human operators while generating<br />
tolerances that result in auxiliary<br />
inspections that closely match<br />
the visual inspection samples.<br />
Datacolor’s AI P/F procedure<br />
allegedly works as follows:<br />
• The textile specialist visually<br />
inspects all the batches produced<br />
beforehand.<br />
• Operators enter color measurements<br />
and tolerances for all<br />
batches in Datacolor software to<br />
help train the AI P/F system.<br />
• The AI P/F system can then be<br />
tested for new batches to automatically<br />
adjust AI tolerances<br />
and train the system to determine<br />
which samples pass and fail. In<br />
the real world, this application can<br />
benefit both textile manufacturers<br />
and their customers to improve the<br />
speed and accuracy of inspection<br />
processes for color matching.<br />
For example:<br />
• The fabric is produced in several<br />
batches, with each batch differing<br />
slightly in terms of the actual<br />
color achieved due to variables in<br />
the dyeing process, such as the<br />
amount of color added or differ-<br />
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ences in the color bond levels in<br />
each batch (to the fabric).<br />
• Samples from each batch can be<br />
quality checked using Datacolor’s<br />
platform to set a tolerance limit.<br />
Samples that fall outside the tolerance<br />
limit are rejected.<br />
• The manufacturer’s human<br />
inspectors are tasked with first entering<br />
visual tolerance readings for<br />
each batch (several hundred samples)<br />
into the AI Pass/Fail attribute<br />
to help determine which samples<br />
can be considered good and which<br />
samples should be rejected.<br />
Fabric Grading:<br />
In textile manufacturing, machine<br />
learning has made it possible to<br />
grade fabrics more<br />
objectively and produce more consistent<br />
results. AI takes advantage<br />
of the fineness, strength<br />
and fiber lengths of fabric fibers,<br />
which can be precisely measured<br />
using an artificial neural network.<br />
An example of AI technology is the<br />
smart eye, which can detect fabric<br />
defects.<br />
Pattern creation:<br />
Pattern cutting and design making<br />
is a fundamental process in the<br />
textile business where materials<br />
are cut according to the prescribed<br />
design and various patterns are<br />
created on the fabric. CAD is a<br />
subset of AI that enables the production<br />
of computerized patterns<br />
where designers can create and<br />
digitize the basic structure of the<br />
patterns. CAD is used to cut patterns<br />
where 3D pictures of fabrics<br />
and concepts are provided, making<br />
it easier to view.<br />
Supply chain management and<br />
merchandising<br />
In textile industries, AI can be used<br />
to automate shipping and packaging.<br />
The supply chain plays a<br />
crucial role in the smooth flow of<br />
materials between retailers and<br />
manufacturers. Supply chain management<br />
requires large storage<br />
areas, a well-equipped warehouse,<br />
transportation and documentation.<br />
AI can help automate shipping and<br />
packaging for the textile industry<br />
through robotics, RPA, machine<br />
learning, etc. Merchandising can<br />
use AI to a great extent in personalizing<br />
customer experience, monitoring<br />
consumer behavior, predicting<br />
market trends, etc. AI-enabled<br />
technologies such as NLP, virtual<br />
help etc. help effective communication<br />
between manufacturers,<br />
production endpoints, retailers and<br />
consumers.<br />
Impact of Artificial Intelligence<br />
on the Textile Industry<br />
Trend identification<br />
Given the rapidly changing fashion<br />
trends, predicting fashion trends<br />
is not only difficult but also a<br />
time-consuming endeavor. Analysts<br />
are supposed to spot the<br />
next trend by manually studying<br />
previously popular styles, trends on<br />
social media and customer preferences.<br />
Professionals may or may<br />
not guess exactly what they are<br />
doing.<br />
Trained on data quality and quantity,<br />
the AI tool analyzes previous<br />
fashion data, assesses customer<br />
requirements and preferences,<br />
evaluates competitive movements<br />
and identifies market trends.<br />
AI technology provides accurate<br />
details about trendy designs within<br />
minutes of processing the data.<br />
AI allows fashion firms to empower<br />
their clothing companies<br />
in minutes, often days and even<br />
months, by monitoring the latest<br />
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fashion trends. Textile Engineers<br />
working in R&D and P&D departments<br />
should be able to follow the<br />
trends in the world as closely as a<br />
designer, make accurate analyzes<br />
and produce products and prepare<br />
presentations as a result of these<br />
analyzes.<br />
Machine aided design<br />
AI tools can be analyzed and<br />
intervening photographs can be<br />
learned and hence an entirely new<br />
fashion can be self-generated.<br />
With the promise of AI in design<br />
becoming a reality, numerous tech<br />
giants are already making great<br />
strides to incorporate the technology.<br />
For example, an AI tool has<br />
been developed on Amazon by a<br />
group of professionals who can analyze<br />
and understand photos and<br />
create a whole new fashion design<br />
on their own.<br />
In addition, the Amazon business<br />
giant has created another AI program<br />
that analyzes and processes<br />
fed images and thus concludes<br />
whether a certain style is in fashion<br />
or not. Not only Amazon, but hundreds<br />
of other digital giants have<br />
already embarked on AI adventures<br />
and completely streamlined their<br />
design processes. In collaboration<br />
with Tommy Hilfiger and the Fashion<br />
Institute of <strong>Tech</strong>nology (FIT),<br />
IBM is using AI to support designers<br />
to increase the speed of the<br />
product development cycle.<br />
Customer experience<br />
While customers still grumble and<br />
grumble about not getting timely<br />
support or service, fashion companies<br />
are under constant pressure to<br />
provide what they demand almost<br />
instantly. Thanks to this advanced<br />
technology, fashion companies are<br />
trying to bring personalization to<br />
the forefront during buying trips.<br />
From personalized ad notifications<br />
to price drops, doubts or questions<br />
with chatbots and personal styling.<br />
Instant consumer offers can be<br />
provided by AI and fashion brands<br />
can realize their goal of enhancing<br />
the customer experience.<br />
You can browse blogs on Artificial<br />
Intelligence in Advertising.<br />
https://www.datatobiz.com/blog/<br />
artificial-intelligence-in-advertising/<br />
https://www.marketingaiinstitute.<br />
com/blog/ai-in-advertising/ There<br />
are AI stylist applications on the<br />
market that allow users to browse<br />
clothes online or click on pictures.<br />
When these photos are shown as<br />
input, the software suggests the<br />
most appropriate style according<br />
to the type, complexity and preferences<br />
of the user and respecting<br />
the trends in fashion. As AI can<br />
work as design assistants for<br />
designers and personal stylists for<br />
consumers, it’s pretty clear that the<br />
technology impact is bigger than<br />
we ever envisioned.<br />
Activate New Apps<br />
Just as fitness trackers can enable<br />
their wearers to live a better and<br />
more attentive lifestyle, smart<br />
clothing combined with electrical<br />
sensing technologies can do the<br />
same. However, your clothes can<br />
offer more forms of physiological<br />
signal monitoring than a smartwatch<br />
because you have more<br />
interaction with your body than a<br />
smartwatch.<br />
Smart clothing could allow continuous<br />
monitoring of critical<br />
biometrics such as our heart rate.<br />
With more practical long-term<br />
surveillance, doctors can better<br />
identify or diagnose possible heart<br />
diseases. Smart clothing allows<br />
patients to collect complete and<br />
comprehensive cardiovascular<br />
information, monitor long-term cardiovascular<br />
diseases and enhance<br />
cardiac detection and diagnosis<br />
with regular long-term monitoring.<br />
Related blog: Artificial Intelligence<br />
in Cardiology In the wake of the<br />
COVID-19 pandemic, consumers<br />
have emphasized health and<br />
medical care in their wearables<br />
and smart clothing. BLE-based<br />
wrap sensors should be developed<br />
for fabric-based sensors that can<br />
detect and control data and only<br />
improve the whole wearing experience.<br />
AI looks bright for the future of the<br />
textile and apparel industry. AI can<br />
increase productivity, help with<br />
fiber identification, safer working<br />
conditions, predict demand and<br />
much more.<br />
A Forbes article on the fashion<br />
industry reads: “Fashion brands<br />
are increasingly leveraging AI and<br />
machine learning to maximize the<br />
customer shopping experience,<br />
increase sales system efficiency<br />
through intelligent automation, and<br />
improve sales processes using predictive<br />
analytics and guided selling<br />
processes.” AI will play an important<br />
role in reshaping and boosting<br />
business growth and sustainable<br />
fashion for the textile industry in<br />
the next few years.<br />
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Natural Components<br />
in a Mattress<br />
Courtesy of Cozypure<br />
Natural mattresses are one step ahead of other mattresses in<br />
terms of health. Made of selected and organic materials, natural<br />
mattresses stand out with their comfort and luxury features.<br />
Only the finest organic<br />
cotton, pure wool, and<br />
non-syntheic natural<br />
rubber is used in our handcrafted<br />
organic mattresses and bedding<br />
accessories. Natural organic fibers<br />
breathe, producing a healthy<br />
environment for rejuvination and<br />
rest. Our high quality craftsmanship<br />
produces a cozy sleep<br />
system, while our natual, organic<br />
materials incorporate the purity<br />
your body craves while resting.<br />
Together these two important<br />
factors equal one thing: Cozy-<br />
Pure Organic Bedding.<br />
Cotton batting has been around<br />
for centuries. It was the fiber of<br />
choice generations ago, before<br />
the introduction of cheap<br />
chemical foams. This durable<br />
fiber offers strength, durability<br />
and support that lasts for years.<br />
Foams break down, off-gas and<br />
lose support over time. On the<br />
96 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>
other hand, natural fiber batting,<br />
such as organic cotton, will<br />
compress and get firmer. After a<br />
few years, some people add pure<br />
wool or rubber pillowtops for<br />
added cushioning.<br />
Natural “Green” Cotton - This<br />
term can be quite confusing. We<br />
found that many consumers think<br />
this is organic! Actually, “Green”<br />
Cotton is “natural” cotton --<br />
conventionally grown (just like<br />
standard cotton), however, it’s<br />
not treated in the end-process.<br />
Our mattresses and bedding<br />
accessories are NOT made with<br />
this cotton. We use only certified<br />
organic cotton in our sleep<br />
systems.<br />
Certified Organic Cotton is the<br />
absolute most pure form of cotton<br />
available today. It contains no<br />
pesticides, herbicides or fertilizers<br />
during it’s cultivation and has<br />
no added chemicals or preservatives<br />
(such as formaldehyde)<br />
in the processing. It’s a premium<br />
cotton that’s pure and clean -<br />
soft and beautiful.<br />
Filling and upholstery. We use<br />
only organic cotton for both!<br />
Inside we hand-nest full batts of<br />
organic cotton for it’s comfort<br />
and strength, but we also encase<br />
our organic mattresses (and all<br />
our organic bedding) within a<br />
soft, yet durable, certified organic<br />
cotton woven damask (or sateen<br />
or twill - depending on the<br />
product). It’s essential to have<br />
the outer shell made of organic<br />
cotton since this is the first layer<br />
to allow the inside of the bed to<br />
“breathe” (that benefit would be<br />
lost entirely in a mattress covered<br />
with shiny synthetic material).<br />
Pure Wool is found in the most<br />
luxurious mattresses around the<br />
world. Even the Queen of England’s<br />
bed is crafted using natural<br />
fibers - wool included! Using<br />
wool in a sleep system makes<br />
sense to our health. It wicks<br />
away moisture, helps maintain<br />
your body temperature, and acts<br />
as a natural flame retardant. Its<br />
bouyant springiness retains its<br />
resiliency for a nesting comfort<br />
that cradles your body and helps<br />
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relieve pressure point discomfort.<br />
People who suffer from arthritis<br />
and fibromyalgia prefer our wool<br />
pillowtops to relieve aches. There<br />
are so many benefits for using<br />
CozyPure wool! Visit our Pure<br />
Wool section to read more.<br />
Allergy sufferers prefer CozyPure<br />
natural bedding. We’ve said it<br />
before and we’ll say it again...<br />
Natural fibers breathe. Dust mites<br />
thrive in a moist environment.<br />
Our natural bedding fibers allow<br />
perspiration to evaporate, which<br />
keeps your sleep system dry<br />
and clean. Synthetic bedding<br />
soaks up nightly moisture (we<br />
lose about a pint each night), and<br />
of course the mites love those<br />
conditions. Wool is essential as<br />
the first layer beneath the mattress<br />
covering, as the wool will<br />
wick away the perspiration. In<br />
addition to pure wool, natural<br />
rubber is also a wonderful choice<br />
because its naturally resistant<br />
to dust mites, as well as molds<br />
and mildews. Our most popular<br />
mattress for allergy sufferers is a<br />
rubber mattress core wrapped in<br />
wool with a quilted organic cotton<br />
cover ticking. Some people<br />
add a wool pillowtop for extra<br />
cushioning.<br />
Natural Latex Rubber. We use<br />
natural latex rubber which is<br />
dense and supportive, yet gently<br />
yielding to the body with it’s<br />
dynamic contouring ability. Unlike<br />
memory foam which is derived<br />
from plastics, it doesn’t off-gas<br />
toxic chemicals, nor does it<br />
have that heavy, “dead” feeling.<br />
Naturally resistant to moisture,<br />
dust, mold, mildew and bacteria,<br />
CozyPure natural rubber is an<br />
excellent choice for people with<br />
allergies. We don’t use fillers in<br />
our rubber, and we don’t glue<br />
pieces together to create the<br />
core, which is approximately six<br />
inches. Unfortunately, manufacturers<br />
and retailers can claim<br />
their latex rubber mattresses are<br />
“<br />
Eco-Friendly Natural materials<br />
are renewable and sustainable so<br />
we don’t deplete our resources.<br />
They’re also biodegradable and<br />
have natural enzymes that allow<br />
the natural fibers to breakdown.<br />
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“natural”, even if 70% is comprised<br />
of synthetic chemicals.<br />
Visit our Natural Rubber” section<br />
to learn more information and<br />
FAQ’s about this great natural<br />
bedding material.<br />
Chemical Sensitivities. Many<br />
people who suffer from MCS<br />
(Multiple Chemical Sensitivities)<br />
find they can tolerate bedding<br />
made from natural and organically-grown<br />
materials. We are<br />
not medical practitioners, so<br />
unfortunately we can’t guarantee<br />
our products to “heal and cure”<br />
MCS, however, over the past<br />
ten years we have developed a<br />
strong following within the MCS<br />
circles. We always recommend<br />
that anyone with high sensitivities<br />
purchase a travel pillow with the<br />
ingredients they wish to test. If<br />
you can tolerate sleeping on the<br />
pillow (right there next to your<br />
face), then chances are very<br />
good that a mattress constructed<br />
with the same materials will<br />
work well. Alternatively, you can<br />
request an “Organic Bedding Kit”<br />
with small sample size swatches<br />
of our materials.<br />
No nasty PBDE’s. Unless the<br />
manufacturer has the ability to<br />
craft the mattress using wool to<br />
pass the fire code tests (which<br />
we do), all mattresses must be<br />
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treated with PBDE fire retardants<br />
by federal law. California recently<br />
passed a new code in 2005<br />
which requires more than two<br />
pounds of PBDE’s for a standard<br />
queen mattress. Everyday we<br />
hear more research and studies<br />
showing the dangers of PBDE’s<br />
and their links to cancer, the<br />
nervous system and breathing<br />
problems. In Europe, PBDE’s<br />
have been banned, yet in America<br />
we continue to use more. Why<br />
can’t we embrace more European<br />
values and use nature’s<br />
materials to promote health and<br />
wellness? More than likely it’s the<br />
higher costs involved to produce<br />
a luxury “old world” mattress.<br />
Too many big-brand companies<br />
cut corners for big profits, filling<br />
mattresses the size of mountains<br />
with low quality foam and covered<br />
in shiny fabrics. We realize<br />
that a CozyPure mattress may<br />
cost a little more, but it really<br />
does come down to the fact<br />
that you get what you pay for:<br />
Quality, Comfort, and Materials.<br />
You spend 1/3 of your lifetime<br />
sleeping on your mattress. That’s<br />
a LOT of time. We believe it<br />
should be a pleasurable, safe<br />
and healthy experience... that’s<br />
why we created CozyPure natural<br />
bedding.<br />
Eco-Friendly Natural materials<br />
are renewable and sustainable so<br />
we don’t deplete our resources.<br />
They’re also biodegradable and<br />
have natural enzymes that allow<br />
the natural fibers to breakdown.<br />
According to “Microbial processes<br />
in the degradation of fibers”,<br />
by P.M. Fedorak, University of<br />
Alberta: Natural fibers like wool<br />
and cotton are broken down<br />
through biotic process. Microorganisms<br />
have evolved enzymes<br />
that attack key bonds in these<br />
natural polymers, thereby releasing<br />
monomers that can be used<br />
as carbon and energy sources<br />
for microbial growth. In contrast,<br />
microorganisms lack enzymes to<br />
break down many synthetic fibers,<br />
thus these materials persist<br />
and accumulate in the environment.<br />
SOURCE: (https://www.cozypure.com/natural-components)<br />
100 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>
Events<br />
IBIA will make Turkey<br />
the leader of the global<br />
mattress industr<br />
Turkey is taking firm steps towards becoming the global centre<br />
of the mattress sub-industry and technologies sector under the<br />
leadership of the International Mattress Industry Association<br />
(IBIA). With the IBIA EXPO to be held in September, it is aimed to<br />
increase the exports of the sector to 3 billion dollars.<br />
The International Mattress<br />
Supply Industry and<br />
<strong>Tech</strong>nologies Association<br />
(IBIA), established in 2020 by<br />
the leading companies in the<br />
mattress supply industry, carries<br />
out important activities for the<br />
development and international<br />
recognition of the sector in our<br />
country.<br />
IBIA, which was formed by the<br />
important supplier companies of<br />
the mattress production sector,<br />
which has a volume of 40 billion<br />
dollars in the world, has become<br />
an important power in the sector<br />
after its establishment in 2021.<br />
IBIA, which was established<br />
under the leadership of Osman<br />
Güler, Chairman of the Board<br />
of Directors of Elektroteks, with<br />
the aim of bringing together the<br />
mattress sub-industry sector,<br />
which appeals to approximately<br />
102 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>
150 countries with a production<br />
volume of 3 billion dollars and<br />
an employment of 25 thousand<br />
people in our country, under<br />
the same roof, IBIA, which was<br />
established with the gathering of<br />
22 large and qualified manufacturers<br />
of the sector, managed to<br />
increase the number of members<br />
and to sign sound organisations<br />
in a short time.<br />
IBIA, which aims to promote the<br />
mattress sub-industry sector<br />
worldwide, increase the competitiveness<br />
of companies in the<br />
sector and strengthen sectoral<br />
co-operation, aims to make Turkey<br />
the world leader in mattress<br />
production and to become the<br />
most important international<br />
meeting point of the sector. In<br />
line with this vision, the association<br />
supports its members to<br />
grow in line with innovation and<br />
technological developments.<br />
Having more than 150 members<br />
operating in various sectors such<br />
as mattress production, mattress<br />
sub-industry, textile, machinery<br />
production, logistics, IBIA’s<br />
wide range of members plays<br />
an important role in encouraging<br />
sectoral collaborations and<br />
innovation. The members of the<br />
association ensure diversity and<br />
growth in the sector by doing<br />
important business both in the<br />
domestic market and in the international<br />
arena.<br />
IBIA EXPO gains international<br />
status<br />
Underlining that they shape the<br />
sector with the projects they have<br />
implemented and the events they<br />
regularly organise, Osman Güler<br />
said the following about IBIA<br />
EXPO, one of the most important<br />
projects of the association: “The<br />
fair, which we organised for the<br />
first time in 2022, attracted great<br />
national and international attention.<br />
After the successful first<br />
fair, we held the 2nd IBIA EXPO<br />
in 2023 with the participation of<br />
more than 300 companies on<br />
an area of 20 thousand square<br />
metres and hosted more than 35<br />
thousand visitors from more than<br />
100 countries.”<br />
Pointing out that IBIA EXPO offers<br />
great opportunities for companies<br />
in the sector to take part<br />
in global markets as well as reinforcing<br />
Turkey’s leadership in this<br />
field, Osman Güler said, “Our fair,<br />
the third of which will be held in<br />
<strong>2024</strong> at the Istanbul Expo Centre<br />
on 25-28 September in coop-<br />
<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong> 103
Events<br />
eration with BİFAŞ, has been<br />
accredited as an international fair<br />
by the Union of Chambers and<br />
Commodity Exchanges of Turkey<br />
(TOBB). This accreditation will increase<br />
the participation of foreign<br />
exhibitors and visitors to the fair<br />
and further strengthen our industry<br />
in the international arena. Our<br />
fair will also be supported by a<br />
sectoral buyer delegation programme<br />
under the auspices of<br />
the Ministry of Trade.”<br />
Target 3 Billion Dollars Export<br />
Emphasising that Turkey is an<br />
important player in the mattress<br />
sub-industry sector worldwide<br />
and is among the countries that<br />
produce the most mattresses<br />
after China, Güler stated that the<br />
economic recession experienced<br />
in global markets in 2023 also<br />
affected them. Güler added that<br />
despite all these negativities,<br />
Turkey is in a better situation than<br />
the world in general. Stating that<br />
104 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>
they observed a 35 percent decline<br />
in their sector compared to<br />
the pandemic period, Güler said,<br />
“We wanted to overcome this<br />
decline with a smoother transition<br />
with the fair we organised and we<br />
saw the benefits of this. By the<br />
end of <strong>2024</strong>, we aim to increase<br />
our exports to 3 billion dollars.<br />
For this, we aim to open up to<br />
new export markets, strengthen<br />
our position in our existing<br />
markets and increase our added<br />
value through R&D studies.”<br />
At the 2nd Ordinary General Assembly<br />
held at the beginning of<br />
<strong>2024</strong>, founding President Osman<br />
Güler was unanimously elected<br />
as the Chairman of the Board of<br />
Directors for another term. Güler<br />
emphasised that they have created<br />
important awareness since<br />
the establishment of IBIA and<br />
that they will continue to work for<br />
the development of the sector.<br />
Stating that IBIA members make<br />
great contributions to the Turkish<br />
economy, President Osman Güler<br />
said that they aim to increase the<br />
annual exports of the member<br />
companies of the association,<br />
which is over 2 billion dollars in<br />
total, to 3 billion dollars by the<br />
end of <strong>2024</strong>.<br />
<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong> 105
Events<br />
IBIA Association introduced the<br />
vision of the Turkish bedding<br />
sub-industry in Brazil<br />
International promotion activities continue unabated IBIA Expo<br />
3. International Bedding Sub-Industry and <strong>Tech</strong>nologies Fair<br />
ABICOL – Brazilian Bedding Industry Association took a large<br />
place in the 1st International Bedding Industry Meeting organized<br />
in Rio de Janeiro, Brazil.<br />
In the event that brought together<br />
the leading names of<br />
the world bedding industry, we<br />
had the opportunity to establish<br />
stronger ties with our global business<br />
partners, share the developments<br />
in the Turkish bedding<br />
industry, and explain the vision<br />
of IBIA Expo Fair, the opportunities<br />
it offers, and the advantages<br />
it provides to participants and<br />
visitors. This event provided a<br />
great opportunity to increase the<br />
awareness of our fair worldwide<br />
and prepared an exciting ground<br />
for future collaborations.<br />
Following this important meeting,<br />
a purchasing delegation organization<br />
from South America,<br />
primarily Brazil, was implemented<br />
in cooperation with ABICOL<br />
– Brazilian Bedding Industry<br />
Association. More than 50 buyer<br />
companies are coming to IBIA<br />
Expo <strong>2024</strong> fair under the leadership<br />
of ABICOL to meet with<br />
participants.<br />
At the ABICOL fair, IBIA Board<br />
Chairman Osman Güler made<br />
a presentation on behalf of the<br />
IBIA Association and the Turkish<br />
bedding industry, and shared the<br />
vision of the IBIA Association,<br />
106 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>
the role of the IBIA Expo fair in<br />
the industry, and the production<br />
volume of the sectors in the<br />
bedding industry with the participants.<br />
We have shared some<br />
important points from the presentation<br />
with you.<br />
How and when was the IBIA<br />
Association founded?<br />
The International Bedding<br />
Industry Association, abbreviated<br />
as IBIA, is an association<br />
formed by industrialists who<br />
provide technology, service, and<br />
components to bedding manufacturers.<br />
Founded in 2021, this<br />
association has 141 members<br />
and 25 thousand employees. As<br />
of today, the sector exports 2.4<br />
billion dollars of its volume with a<br />
volume of 3 billion dollars.<br />
Some may ask why our association<br />
has the phrase international<br />
in its name. We did not want to<br />
limit the establishment of this association<br />
to only Turkish industrialists.<br />
We wanted to give all companies<br />
that appeal to the sector<br />
the opportunity to take part in<br />
the association. We thought that<br />
by working together, we would<br />
increase the power of the sector<br />
and create a healthier and more<br />
comfortable sleep world. And<br />
we invite all our sector representatives<br />
to walk together on this<br />
path.<br />
We designed our association by<br />
dividing it into 10 different service<br />
groups that appeal to the sector<br />
such as machinery, fabric,<br />
sponge, spring, other layers,<br />
complementary products, chemistry,<br />
sleep products and foreign<br />
trade.<br />
Production area / number of<br />
companies / production volume<br />
million<br />
Machinery 29.125$<br />
Mattress fabric 34.750$<br />
<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong> 107
Events<br />
Spring 42.660$<br />
Sponge 28.465$<br />
Other layers 35.360$<br />
Chemistry and packaging<br />
26.130$<br />
Cover and semi-finished products<br />
22.170$<br />
<strong>Sleep</strong> products 38.155$<br />
Foreign trade 18.115$<br />
Other layers 12.35$<br />
IBIA’s founding purposes<br />
In this period when people’s living<br />
standards are increasing, the<br />
layers of the bed that constitutes<br />
the bed we spend one third of<br />
our lives on;<br />
•To encourage production with<br />
products that do not harm human<br />
health,<br />
•To conduct studies on layers<br />
that will increase sleep comfort,<br />
•To produce layers that will minimize<br />
fire risk,<br />
•To supply higher quality and<br />
healthier products,<br />
•To conduct studies on the development<br />
of standards that will<br />
increase bed quality,<br />
•To assist bed manufacturers<br />
in manufacturing in accordance<br />
with these standards,<br />
•The aim of this partnership is<br />
to facilitate supply processes by<br />
gathering the supply chain for<br />
bed manufacturers under a single<br />
roof,<br />
•To minimize the human factor<br />
in bed production in order to<br />
produce beds that comply with<br />
quality and international standards,<br />
•To create dark production facilities<br />
by developing robotic bed<br />
production facilities with industry<br />
4.0 technology in bed production<br />
by developing technological<br />
studies.<br />
We would be happy to conduct<br />
these issues not only with indus-<br />
108 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>
trialists within IBIA, but also with<br />
all associations and federations<br />
serving the sector and including<br />
bed manufacturers, in mutual<br />
cooperation, benefiting from each<br />
other’s experiences. Within this<br />
framework, we are open to all<br />
collaborations and would be happy<br />
to lay the foundations of these<br />
collaborations.<br />
Performances of IBIA Expo 2022<br />
and 2023 fairs<br />
Our IBIA Expo Association organizes<br />
an international fair organization<br />
called IBIA Expo, where<br />
bed manufacturers can have the<br />
opportunity to meet with many<br />
suppliers and is completely organized<br />
by the association, without<br />
any commercial purpose. We can<br />
say that we made history at the<br />
IBIA Expo fair, which we held for<br />
the first time in 2022. Although<br />
it was the first, we hosted more<br />
than 22,400 visitors from 91<br />
countries and 320 cities. At IBIA<br />
Expo 2023, we brought together<br />
19,000 domestic and foreign<br />
buyers from 97 countries with the<br />
participation of more than 140<br />
companies and more than 300<br />
leading brands.<br />
The importance of Brazil in the<br />
global bed industry<br />
According to some world statistics,<br />
Brazil is among the top<br />
five countries in the world in bed<br />
production. Since our association<br />
members also provide technology<br />
and components to the sector,<br />
BRAZIL bed manufacturers<br />
are naturally among our target<br />
countries. On this occasion, we<br />
invite mattress manufacturers<br />
to IBIA Expo, which will be held<br />
between 25-28 September <strong>2024</strong>,<br />
where they can find all mattress<br />
components and high-tech machines<br />
in one place, with quality<br />
and attractive prices.<br />
<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong> 109
2023<br />
POST<br />
SHOW<br />
REPORT<br />
28 September -<br />
01 October 2023<br />
Istanbul Expo Center
IBIA EXPO MET WITH ITS BUYERS<br />
IBIA EXPO 2023 - The 2nd<br />
Mattress Supply Industry<br />
and <strong>Tech</strong>nologies Fair,<br />
organized by BİFAŞ, has<br />
commenced at the<br />
Istanbul Fair Center,<br />
marking<br />
Turkey's premier and<br />
singular event within the<br />
bedding components and<br />
technologies sector.<br />
Notably, IBIA EXPO 2023<br />
distinguishes itself as the<br />
foremost international<br />
exhibition in Eurasia for<br />
this<br />
industry. .
17%<br />
23%<br />
13%<br />
36%<br />
11%<br />
VISITORS<br />
PROFILE<br />
Other - Public, Press, Designers,<br />
Sector Companies<br />
Mattress Supply Industry Importers<br />
& Exporters<br />
<strong>Sleep</strong> Products Importers<br />
Component Importers<br />
Mattress Manufacturers<br />
Total<br />
18.640<br />
Visitors<br />
13.720<br />
Domestic Visitors<br />
4.920
152<br />
Domestic Exhibitors<br />
15<br />
International Exhibitors<br />
EXHIBITORS PROFILE<br />
MATTRESS MACHINERY<br />
Nonwowen Fabric, Fiber and Fiber Preparation Machines<br />
Mattress Edge Sealing Machines<br />
Single Head, Double Head and Multi-Needle Quilting Machines<br />
Mattress Packing Machines<br />
Automatic Roll Pack Machines<br />
Side Border Machines<br />
Edge Opening Machines<br />
Sewing Machines<br />
Spring Drawing Machines<br />
Fiber Preparation and Preparation Machines<br />
Fiber Recovery Machines<br />
Pillow Filling Machines, Press Machines<br />
Quilt Machines<br />
Automatic Package Spring Coil Machines<br />
Fully Automatic Packet Spring Assembly Machines<br />
Package Spring Typers<br />
Bonel Spring Coil and Composition Machines<br />
Automatic Mattress Zipper Sewing Machines<br />
MATTRESS COMPONENTS<br />
Quilting Thread<br />
Bed Face Fabric Yarn<br />
Bed Wick<br />
Woven Bed Covering Fabric<br />
Knitted Bed Face Fabric<br />
Bed Strip<br />
Handle<br />
Base Fabric, Foot, Skeleton<br />
Moving Mechanism,<br />
Mattress Glue<br />
Bonel Spring, Package Spring, Hercules Spring, Micro Spring<br />
Spring Wire Manufacturing<br />
Sponge, Visco, Latex<br />
Gel <strong>Tech</strong>nologies<br />
Bed Bases<br />
Mattress Zipper, Mattress Cover<br />
Filling Material<br />
All Kinds of Felt, Especially Natural<br />
Bed Accessories, Lines<br />
Automatic Glue Line<br />
Hotmelt Guns<br />
Test Laboratories, New <strong>Tech</strong>nologies,<br />
Printed, Fabric and Leather Bed Labels<br />
Sectoral Publications and Other..<br />
%62<br />
Mattress<br />
Components<br />
%38<br />
Mattress<br />
Machinery<br />
Total 167<br />
Exhibitors<br />
25.000 m2
1<br />
2<br />
3<br />
4<br />
5<br />
1 Russia<br />
68%<br />
TOP<br />
VISITING<br />
COUNTRIES<br />
15%<br />
2<br />
3<br />
Saudi Arabia<br />
Iran - Iraq<br />
45%<br />
35%<br />
18%<br />
4<br />
Bulgaria - Jordan<br />
5<br />
Libya - Morocco<br />
Tunisia, Algeria, Egypt, Lebanon, United Kingdom,<br />
Greece, Bulgaria, Romania, Kazakhstan, India, Kosovo,<br />
Palestine, United Arab Emirates, China, Israel,<br />
Georgia, Italy, Japan, Kuwait, Poland, Austria, Albania,<br />
USA, Argentina, Armenia, Azerbaijan, Bahrain,<br />
Belgium, Bosnia and Herzegovina, Iceland, Chile,<br />
Colombia, Czech Republic, Denmark, Dominican<br />
Republic, Hungary, Jordan, Ethiopia, Spain,<br />
Macedonia, Moldova, Montenegro, Morocco, Panama,<br />
Peru, Portugal, Qatar, Russia, Serbia, Sudan, Syria,<br />
Thailand, Ukraine, United Kingdom, Yemen.<br />
The IBIA EXPO 2023, hosting visitors from 97 countries,<br />
special buying delegations from 14 target countries,<br />
and 18,640 attendees, showcased the latest<br />
components and technologies. This exhibition is the<br />
event, which is the largest in Eurasia and the<br />
second-largest in the world in its sector, demonstrated<br />
meeting points, spanning Europe, the Middle East,<br />
America, North Africa, Russia, and the Commonwealth
Events<br />
IBIA Expo <strong>2024</strong> is right<br />
around the corner<br />
IBIA Expo - Mattress Supply Industry and <strong>Tech</strong>nologies<br />
Fair will open its doors to industry professionals with the<br />
participation of more than 300 leading companies and<br />
manufacturers for the 3rd time on 25-28 September <strong>2024</strong> at<br />
Istanbul Expo Center with thousands of visitors from target<br />
buyer countries.<br />
IBIA Expo, which brings<br />
together thousands of<br />
innovative products and<br />
technologies such as mattress<br />
face fabric, handle, moving<br />
mechanism, nonwoven fabric,<br />
fiber, mattress glue package,<br />
spring, sponge, packaging<br />
products, mattress zipper,<br />
mattress cover, home textile,<br />
quilt, pillow mattress production<br />
lines, mattress packaging<br />
machines, sponge machines,<br />
quilt machines, spring typesetting<br />
machines, automatic glue<br />
line, hotmelt guns, mattress<br />
capsules, mattress labels, will<br />
be organized with thousands<br />
of visitors from a wide visitor<br />
network.<br />
In addition to hosting nearly<br />
23,000 domestic and foreign<br />
buyers from 17 countries, IBIA<br />
Expo offers a unique meeting<br />
platform by creating a business<br />
network with B2B meetings<br />
for private buyers and<br />
leading manufacturer brands.<br />
116 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>
IBIA EXPO, Turkiye’s only<br />
exhibition on mattress components<br />
and technologies, is<br />
an international trade fair that<br />
brings together professionals<br />
from the mattress sub-industry,<br />
machinery and equipment,<br />
as well as an excellent export<br />
platform where the latest<br />
technologies and innovative<br />
products are exhibited.<br />
<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong> 117
News<br />
The mechanics<br />
of comfort:<br />
Exploring cutting-<br />
edge mattress<br />
machinery<br />
118 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>
<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong> 119
News<br />
In the realm of modern comfort,<br />
the mattress industry stands<br />
as a bastion of innovation,<br />
continually pushing the boundaries<br />
of technology to enhance the<br />
quality of sleep. At the heart of<br />
this innovation lies cutting-edge<br />
mattress machinery, which plays<br />
a pivotal role in crafting the perfect<br />
sleep surface. From precision<br />
cutting to intricate quilting,<br />
these machines are the unsung<br />
heroes behind every restful<br />
night’s sleep.<br />
Exploring the evolution of<br />
mattress machinery:<br />
The journey of mattress machinery<br />
has been one of constant<br />
evolution, driven by the pursuit<br />
of greater efficiency and quality.<br />
From rudimentary manual tools<br />
to sophisticated automated systems,<br />
the landscape of mattress<br />
manufacturing has undergone<br />
a radical transformation. Today,<br />
state-of-the-art machines<br />
equipped with advanced features<br />
and capabilities are revolutionizing<br />
the way mattresses are<br />
made.<br />
Key components of modern<br />
mattress machinery:<br />
Computerized Cutting Systems:<br />
Utilizing advanced software<br />
algorithms, these systems ensure<br />
precise and uniform cuts, minimizing<br />
material waste and optimizing<br />
production efficiency.<br />
Integrated laser guidance<br />
technology enables seamless<br />
automation, allowing for rapid<br />
processing of materials with unparalleled<br />
accuracy.<br />
High-Speed Quilting Machines:<br />
These machines employ intricate<br />
stitching patterns to enhance the<br />
comfort and durability of mattresses.<br />
With adjustable parameters for<br />
stitch length and density, manufacturers<br />
can tailor quilting designs<br />
to meet specific customer<br />
preferences.<br />
Automated Tufting Systems:<br />
Designed to secure mattress<br />
layers in place, tufting machines<br />
120 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>
utilize robotic arms equipped with<br />
specialized needles to create<br />
uniform tufts.<br />
Programmable controls enable<br />
precise positioning of tufts,<br />
ensuring consistent tension and<br />
support across the mattress<br />
surface.<br />
Compression and Packaging<br />
Equipment:<br />
Once the mattress is assembled,<br />
compression machines compress<br />
the finished product into a compact<br />
form for easy transportation<br />
and storage.<br />
Vacuum sealing technology removes<br />
excess air from the packaging,<br />
preserving the integrity of<br />
the mattress during transit and<br />
minimizing shipping costs.<br />
Advantages of ınvesting in stateof-the-art<br />
mattress machinery:<br />
Improved Production Efficiency:<br />
By automating repetitive tasks<br />
and streamlining workflow<br />
processes, modern mattress<br />
machinery significantly reduces<br />
production time and labor costs.<br />
With faster turnaround times and<br />
higher output capacity, manufacturers<br />
can meet growing demand<br />
without sacrificing quality.<br />
Enhanced Quality Control:<br />
Integrated sensors and moni-<br />
<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong> 121
News<br />
toring systems provide real-time<br />
feedback on machine performance,<br />
enabling proactive<br />
maintenance and minimizing<br />
downtime.<br />
Automated quality inspection<br />
features ensure consistency in<br />
product specifications, reducing<br />
the risk of defects and customer<br />
complaints.<br />
Customization Capabilities:<br />
Flexible programming options<br />
allow manufacturers to customize<br />
mattress designs to accommodate<br />
varying size, firmness, and<br />
comfort preferences.<br />
From personalized embroidery<br />
to bespoke quilting patterns,<br />
advanced machinery empowers<br />
brands to differentiate their products<br />
and cater to niche markets.<br />
Sustainable Manufacturing<br />
Practices:<br />
By optimizing material usage<br />
and minimizing waste, modern<br />
mattress machinery supports<br />
eco-friendly manufacturing initiatives.<br />
Energy-efficient operation and recyclability<br />
features further reduce<br />
environmental impact, aligning<br />
with the industry’s commitment<br />
to sustainability.<br />
122 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>
2023<br />
NATURAL SOURCE OF<br />
BioCool mattress ticking made from plants maximizes<br />
your sleep quality by, providing a cool sleeping environment.<br />
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