October 2024
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WWW.PWTMAG.CO.UK #001 // OCT. 24
Successful woodworking in safe hands with
PCS® | PREVENTATIVE CONTACT SYSTEM
The revolutionary innovation in safety equipment for sliding table panel saws
Every woodworker has 10 good reasons not to compromise when it comes to working safety –
PCS® prevents accidents, guarantees dexterity & a quality handshake forever!
PREVENT ACCIDENTS IN MILLISECONDS
When the risk of an accident is detected,
PCS® triggers the lowering of the saw
blade under the saw table in a matter
of milliseconds. This functionality, based
on the electro-magnetic law of repulsion,
allows for an extremely short response time.
APPROACH DETECTION FOR SAFETY
Upon detection of an unexpected, fast
approach within the saw blade area, PCS®
triggers the safety mechanism, which in turn
lowers the blade. The safety environment
surrounds the saw blade and protects
against access from all directions.
DAMAGE FREE; IMMEDIATELY READY
The PCS® safety lowering mechanism works
damage free and at no extra cost. The sliding
table panel saw is immediately ready to use
again at the push of a button. PCS® works
without consumable parts and is completely
adjustment and maintenance free.
PCS® – the patent-pending safety innovation
– is available as an optional extra with the
Format4 ® kappa 550 sliding table panel
saw and supplements the existing standard
protective equipment. For technical data
and more information, visit www.feldergroup.com,
or scan the QR code above.
BWF COLUMN | P05
Recent government amendments to the fire
safety guidance in Approved Document B
COMPETITION | P19
Win 1 of 3 SBS Triple Diamond Stone Sharpening Stations
courtesy of MPOWER Tools – worth £195.95 each!
NEWS | P16
HOMAG celebrates 25 years of pioneering window
production solutions
02 ISSUE 207
INDUSTRIAL WOODWORKING TODAY
SUBJECT
ENHANCE YOUR SKILLS WITH OUR EXPERIENCED
AND QUALIFIED TRAINERS
Celebrating 27 years of excellence in machine and tool training, our team is equipped with teaching qualifications extensive
industry experience in training, maintenance, and apprenticeships, and have recently been Ofsted Inspected.
Didac has extensive offerings, including wood machine training, short courses, train the trainer programs, machine &
workshop risk assessments/audits, face fit testing, dust & noise assessments, and much more.
Elevate your career with our apprenticeship programs in wood machining, furniture making, fitted furniture design,
installation, and wood products manufacturing. Trust us to deliver first-class training and support your
journey towards mastery in the industry.
Visit our website for more information www.didac.co.uk
Contact us now on 0800 773 4230 to discuss your training
requirements or visit our website for more information.
We would be happy to arrange for our furniture & wood
managers Shane Stenning or Paul Odams to visit your site
to discuss how we can help with any training requirements.
OCTOBER 2024
PROFESSIONAL WOODWORKING TODAY
ISSUE 001
03
THE TEAM
EDITOR TEGAN FOLEY
T: 07402 735093
E: tegan@mappedout.media
ADVERTISING SALES RHONA BOLGER
T: 07977 594911
E: rhona@mappedout.media
DESIGN & MARKETING MANAGER LAURA KING
ACCOUNTS & CIRCULATION GEORGIA HENDERSON
E: accounts@mappedout.media
Welcome to the very first issue of Professional Woodworking Today,
your premier source for news, insights and updates in the professional
woodworking and furniture production industries. Each month, we'll
showcase the latest products, expert advice, essential tips and key
industry developments, equipping you with everything needed to
elevate your business. Plus, if you want to keep up-to-date with the latest stories
throughout the month and between editions, check out our brand-new website –
www.pwtmag.co.uk – and sign up for our upcoming, fortnightly e-newsletter!
PUBLISHED BY MAPPED OUT MEDIA LIMITED
Registered in England No.
15185328
Registered Office:
The Old Barn, Wood Street,
Swanley, England, BR8 7PA
All rights reserved. No part of this publication may be reproduced or transmitted in any
form, without the consent of the publisher - Mapped out Media Limited. While every effort
is made to ensure accuracy, the publishers do not accept liability for errors – printing or
otherwise – appearing within this publication (and website). The views of the expressed
by contributors are not necessarily those of the editor or publisher.
Taking a broad overview, the woodworking and furniture manufacturing industries are
evolving due to automation, sustainability demands and changing consumer preferences.
Automation improves efficiency, while eco-conscious buyers seek sustainable materials and
practices. Amid this, challenges such as supply chain issues, labour shortages and rising
material costs are pushing businesses to adapt by implementing new technologies and
sourcing strategies. Crucial to the future, however, is bridging the skills gap and finding ways
to attract and encourage young people into these industries. Through strong partnerships
with key industry bodies, including the BWF and TDUK, you can rest assured that PWT is a
trustworthy and reliable source.
So, what can you expect from the October issue? First off, for those in the timber windows
and doors industry, there’s an exclusive column from BWF Technical Director, Kevin
Underwood (p.5), plus the latest UK timber news from TDUK (p.12). We also celebrate a host
of industry achievements, such as James Latham’s incredible quadruple win (p.9); Comblift’s
continued recognition and further double accolade (p.20); and last but by no means not least,
congratulations to Extractly Ltd for achieving ISO 90014001 Certification (p.11).
And if that’s not enough to whet your appetite, for those woodworkers who love a freebie,
check out our fantastic competition in conjunction with MPOWER Tools (p.19).
Add your company name to our mailing list and we’ll send each issue of PWT straight to
your door: editorial@mappedout.media. We hope you enjoy the very first one!
TEGAN FOLEY – EDITOR
04 ISSUE 207
INDUSTRIAL WOODWORKING TODAY MONTH 2021
Daltons Wadkin achieves IOSH Training
Provider Status
Daltons Wadkin now offers IOSH Approved Courses in Safe Operator Machining and Health & Safety for the
woodworking industry
Daltons Wadkin, a leading
provider of industrial
woodworking machinery
and support solutions, is
proud to announce that it’s
been approved as an official IOSH (Institution
of Occupational Safety and Health) training
provider. This prestigious accreditation
allows the company to deliver IOSH
approved courses in Safe Operator
Machining and Health & Safety, tailored
specifically for the woodworking industry.
ESSENTIAL KNOWLEDGE & SKILLS
As an IOSH accredited provider, Daltons
Wadkin is committed to enhancing
workplace safety standards and fostering
a culture of health and safety excellence
within the woodworking sector. The new
course is designed to equip operators,
supervisors and managers with essential
knowledge and skills to help ensure safe
and efficient operations in their
woodworking environments.
“We’re delighted to have received this
recognition from IOSH,” said Alex Dalton,
Managing Director of Daltons Wadkin.
“Our commitment to health and safety in
the industry has always been a top priority,
and this accreditation underscores our
dedication to providing relevant hands-on
training that meets the highest industry
standards. We believe that our IOSH
approved courses will make a significant
impact in promoting safer working practices
across the woodworking sector.”
The courses offered by
Daltons Wadkin are
taught by qualified
trainers using quality
materials, in addition
to being credible,
comprehensive and
up-to-date
TAILORED COURSES
Being an IOSH approved training
provider signifies that an organisation
meets rigorous standards for delivering
high-quality occupational health and safety
training. This approval ensures the courses
offered are credible, comprehensive and
up-to-date, in addition to being taught by
qualified trainers using quality materials.
IOSH accredited courses promote better
workplace safety practices. For employers,
this accreditation helps ensure legal
compliance and fosters a safer, more
efficient work environment, reducing the
risk of accidents and associated costs.
Daltons Wadkin has been pushing the
standards of certificated operator training
in the woodworking industry for over 20
years. Tailored courses for both novice and
experienced learners are available for all
classical machinery types as well as handoperated
power tools and abrasive wheels.
For more information on the range of
training courses available from Daltons
Wadkin, call 0115 986 5201, email
info@daltonswadkin.com or visit the
website: www.daltonswadkin.com.
Our commitment to
health and safety in the
industry has always been
a top priority, and this
accreditation underscores
our dedication to providing
relevant hands-on training
that meets the highest
industry standards”
OCTOBER 2024
PROFESSIONAL WOODWORKING TODAY
ISSUE 001
05
Recent government amendments
to the fire safety guidance in
Approved Document B
BWF Technical Director, Kevin Underwood, discusses the recent government
amendments to the fire safety guidance in Approved Document B, which is
set to take effect between March 2025 and September 2029
The changes include transitioning
from the national classification
system (BS 476) to the European
Standard (BS EN), expanding
sprinkler requirements in all
new care homes, in addition to introducing
new fire resistance classifications for
building products.
On 2 September 2024, the government
issued three amendment documents that
make changes to the fire safety guidance
in Approved Document B.
FIRST DOCUMENT
• Takes effect from March 2025;
• Makes changes to the classification
of reaction to fire and the classification
of roofs introduces new guidance around
the provision of sprinklers in care homes;
• Makes changes to the information required
to comply with Regulation 38 – fire safety
information – as described in Section 17
of Approved Document B.
SECOND DOCUMENT
• Takes effect from September 2026;
• An update to the document published
in March this year that introduced a
requirement for a second escape stair in
residential buildings over 18m in height.
THIRD DOCUMENT
• Takes effect from September 2029;
• Makes changes to the classification
The European standard
(BS FN), which is more current
than the National standard (BS
476), will be the sole route of
specification within Approved
Document B for reaction to
fire and roofs classifications”
of fire resistance and affects the
classification of fire doors.
The publication of these amendments
followed a written ministerial statement
from the Ministry of Housing, Communities
and Local Government (MHCLG). Following
a consultation, the government decided
to extend the provision of sprinklers in
Approved Document B to all new care
homes irrespective of height. Changes
to the guidance also removed previous
allowances associated with the provision
of sprinklers in care homes. Going forward,
new care homes will be expected to
limit compartment sizes to 10 beds while
ensuring self-closing devices are fitted
to doors.
IMPLEMENTING THESE CHANGES IN
TWO STAGES
Currently, Approved Document B operates
a dual system for reaction to fire and roofs
in addition to fire resistance testing and
classification for construction products.
The guidance references both the National
Classes (BS 476) and European Classes –
BS EN 13501 series, e.g, BS EN 13501-1
for classifications using data from reaction
to fire tests and 13501-5 for classifications
using data from external fire exposure to
roofs tests. The government considered
that the National Classes were seldom used
by industries that require classifications for
reaction to fire or for roofs, but recognised
that certain sectors, such as fire door
manufacturers, still rely on national (BS 476)
fire resistance tests for their products.
In recognition of the specific needs for
these parts of industry, changes to the
guidance will be implemented in two
stages: firstly, removing references to
BS 476 associated with reaction to fire
and roofs in the March 2025 amendments;
secondly, removing references to BS 476
associated with fire resistance in the
September 2029 amendments.
The March 2025 update to guidance
removes the national classification system
(BS476) for reaction to fire and roofs from
Approved Document B. The European
Standard (BS EN), which is more current
than the National standard (BS 476), will
be the sole route of specification within
Approved Document B for reaction to
fire and roofs classifications.
TIMBER FIRE DOORS
Fire doors aren’t classified for their reaction
to fire performance and so the changes in
the first amendment document don’t affect
fire door producers other than to ensure
they provide the fire safety information
required by section 17 of Approved
Document B. The second amendment
relates to stairs and there’s no changes that
affect fire doors other than in protecting
the additional escape routes and stairway.
The changes in the third amendment
document, however, will have
a significant impact on the fire
door sector where the majority
of products are certified to the
National System – e.g. FD30 and FD30S.
Moving to the European System will
require manufacturers to develop a
portfolio of European testing, which
must meet the requirements for sampling
and follow the rules-based system for
any extension to scope. As timber fire
doors have an extensive set of extended
application rules in BS EN 15269-3 – i.e.
there’s a specific standard for extended
application – the guidance given in clauses
B1 to B5 of Approved Document B prevents
the use of expert judgement Due to the
‘systems’ approach to fire door manufacture;
the burden of testing will rest on a relatively
few door leaf and blank manufacturers.
An enormous amount of work needs to
be completed between now and September
2029; this must be carried out against a
background of uncertainty regarding the
regulation of construction products and
OHRA
the capacity and functional issues
identified within the Grenfell Tower Inquiry
Report and Independent Review of the
Construction Product Testing Regime.
For further information on the BWF,
visit the website: www.bwf.org.uk.
06 ISSUE 001
PROFESSIONAL WOODWORKING TODAY
OCTOBER 2024
Extractly’s comprehensive dust extraction solution
is a perfect fit for Sweet Joinery Ltd
Dust and fume extraction specialists, Extractly Ltd, recently completed the installation and commissioning
of a comprehensive new dust extraction system to maintain a safe, clean workspace for North Somerset-based
Sweet Joinery Ltd – one of the most successful and respected joinery firms in South West England
Although Sweet Joinery Ltd was
incorporated as recently as 2017,
the business has family roots
dating back over five decades.
Company founder, Dan Sweet,
started his career in the early 2000s as an
apprentice carpenter for his grandfather’s
company, H. Sweet & Sons, and later went
on to manage the firm’s specialist joinery
shop. In 2019, Sweet Joinery’s rapid
expansion was bolstered with the acquisition
of Woodhill Joinery; another local family
concern, also established back in the 1970s.
In addition to a collection of traditional
woodworking tools that are typically
employed in the crafting of bespoke
kitchen cabinetry and window frames,
the company’s workshop, located just
a few miles southwest of Bristol, houses a
comprehensive range of high-performance
production machinery, including a Biesse
Rover machining centre, Hebrock
edgebander and Altendorf F45 panel
saw, along with SCM spindle moulder and
planer/thicknesser, and a Sedgwick tenoner.
This well-rounded set-up, teamed with a
dedicated and experienced workforce, has
allowed the company to build an enviable
reputation for providing high quality
bespoke joinery for clients in the retail,
education and transport sectors.
Dan Sweet explains: “To eliminate our
wood waste disposal costs, and to get
‘free’ workshop heating in the process,
we wanted to install a modern, efficient,
waste wood burner. However, to effectively
filter and collect all the wood waste material
our machines were producing, which was
necessary to make the installation viable,
it was obvious
Extractly installed an that our existing
ATEX isolation valve in-line extraction
with the 30kW main fan.
would require
In the unlikely event of an
explosion, this safety device something of
prevents the effects of an upgrade.
pressure wave and flames After discussing
travelling upstream in our requirements
the ductwork
with other
Ecogate® motorised
dampers open and close
automatically as machines
come on or offline
colleagues in the industry, it was
recommended that we should contact
Extractly for advice.”
INSTALLATION SUCCESS
The advice was provided by UK Sales
Manager for Extractly and Ecogate, Ian
Rayner: “This was a challenging but really
interesting project to be involved with,”
says Ian. “Key to the installation’s success
Mounted above the storage
silo, the 17,000m3/hr capacity
filter unit delivers collected
waste, pressure-free, via a
rotary valve
would be a new and more efficient filter
unit, including a more powerful main
fan, but space and access at the site was
particularly restricted. The wood burner was
being installed internally, at the workshop’s
rear, along with a high-powered Reinbold
Shredder, and there was just enough space
here to site the 30kW ATEX fan unit we’d
specified to provide the necessary maximum
airflow volume of 17,000m³/hr. This would
provide effective extraction from all the
current machinery, plus a margin of extra
capacity for future additions, but siting the
filter was going to require a more complex
operation; as space in front of the factory
needed to be kept clear for delivery vehicles
and personnel access, and a narrow
passageway to the premises’ rear had
already been earmarked for a vast,
externally-located silo, which would store
the collected waste before feeding it to
the new burner.”
The solution Extractly’s design engineers
provided was for the new filter unit to be
mounted on top of the silo. The unit selected
for the task was an LBR-S HJ2 reverse air
baghouse, weighing in at around 2 tonnes.
The unit is fitted with XT15 ‘Superbag’
filter media, and two 1.1kW regeneration
fans provide filter cleaning. The modular,
galvanised steel housing, with a 2.4m ×
2.4m footprint and around 6m tall, was
craned-in over the factory’s roof and fixed
into place above the silo. “The filter unit’s
positioning is actually ideal,” Ian remarked.
“Collected waste is discharged from below
the hopper, then delivered directly into
the silo, pressure-free, via an ATEX
rotary valve.”
REDUCING CARBON FOOTPRINT
The installation not only provides Sweet
Joinery with a renewable heating source
and cuts the cost of wood waste disposal,
but is also a great way for the business
to reduce its carbon footprint. And, to ensure
the company derives maximum cost savings
and reduces its carbon footprint even
further, Ian also put forward a proposal to
include Ecogate ® energy-saving technology
to control the dust extraction system. “In
common with all workshops involved in the
production of bespoke joinery, the machines
at Sweet Joinery are never all in use at the
same time, so demand for extraction is
continually changing throughout the
working day.”
The solution Extractly’s
design engineers provided
was for the new filter unit
to be mounted on top of
the silo. The unit selected
for the task was an LBR-S
HJ2 reverse air baghouse”
OCTOBER 2024
PROFESSIONAL WOODWORKING TODAY
ISSUE 001
07
With an ‘On-Demand’
Company founder Ecogate ® system
Dan Sweet – right – controlling the
with CNC programmer extraction system,
and operator, John a sensor fitted to
Merchant, reviewing each machine monitors
and discussing machine machine usage and
usage and power savings sends a signal to the
data collected by Ecogate ® greenBOX
the Ecogate® system controller whenever
an individual machine
comes on or offline. In turn, the greenBOX
controller, via the Ecogate ® PowerMASTER
Variable Speed Drive unit, immediately
adjusts the fan speed to exactly match
the change in demand, reducing power
consumption, and obviously saving on
electricity costs. However, the level of
savings a company like Sweet Joinery
can achieve are quite significant, as Ian
went on to explain: “By taking advantage
of the Laws of Physics, Ecogate ® technology
can typically reduce electricity usage by
at least 50% when the fan speed is reduced
by as little as 20%. This sort of saving is easily
achieved when machine usage is varying
throughout the day and, during break-time
and when all machines shut down, the
fan also shuts down – automatically.”
In conclusion, Dan commented: “We
were really pleased with Extractly’s
installation team; they worked efficiently
around us, and I found them to be
professional and very flexible when delays
on other equipment installations inevitably
impacted their installation work schedules.”
For further information on Extractly
Limited, call 01924 520 462, email
info@extractly.co.uk or visit the
website: www.extractly.co.uk.
Whatever your
LEV demands
Extractly
will tick all
the boxes
When it comes to dust and fume extraction,
Extractly delivers the complete package...
From the wide choice of filter types and technologies available, we source the
most appropriate and cost-efficient system to meet your requirements and,
from initial consultation and design, all the way through to installation and
commissioning, we will be with you at every stage of the process.
The wealth of practical experience within the company, together with an
extensive range of proven products, allows Extractly to offer extraction
systems which are individually tailored to customers’ specific needs.
Whether you need a small mobile extractor, or a high-capacity modular
filter unit, an energy-efficient shredder or briquette press, or perhaps a
modern spray booth or enclosure… from simply adapting ductwork to suit
a new machine installation, to commissioning a complete waste-to-energy
system, Extractly’s experienced engineers deliver the optimum solution.
Extractly is the Master UK Distributor and Installer of the Ecogate ®
energy-saving system, and an Authorised Dealer and
Installer of Nordfab Quick-Fit ® ductwork
Dust & Fume Filtration
Shredding & Briquetting
Energy-Saving Technology
Control Panel Engineering
Service, Maintenance & LEV Testing
Spray Booths, Enclosures
and Curing Ovens
Carhartt celebrates
135th anniversary
To celebrate this very special
occasion, on 29 October 2024, the
Carhartt 1-Minute Anniversary
Party will take place from 12:00 to
12:01. And in that one minute, hardworking
fans across the UK and
Europe will have the opportunity
to win great prizes and more.
In 1889, in Detroit, USA, Hamilton
Carhartt began making hard-wearing
workwear. Even then, he insisted
that every single item had to meet
his high standards. Today, 135 years
later, millions of hard workers across
the globe get to benefit from his iconic
products, which truly have stood the
test of time.
THE GOLDEN BEANIE
To celebrate this impressive anniversary
milestone, Carhartt is giving away 20,000
limited-edition beanies. Each beanie
is sealed and contains a scratch card,
which has a code that can be checked
online. The big question is, who’ll get
the code for a Golden Beanie? One
lucky winner will receive a wonderful
tour around the Great Lakes of America
– the birthplace of Carhartt.
WIN 1 MINUTE OF ONLINE SHOPPING
Simply share your craft using the
#Carhartt135 hashtag and show that
you’re a real Carhartt fan! The winner will
get a minute to fill their online shopping
cart to the brim in Carhartt’s online store
on 29 October – entirely free of charge!
.co.uk
LEV... extractly as it should be
Extractly Limited
has achieved
SafeContractor
Accreditation
Extractly Ltd
info@extractly.co.uk
01924 520462
135 SURPRISE BIRTHDAY CAKES
If you have something to celebrate
on 29 October, visit win-carhartt.com,
share your story and you might get
a surprise visit from Carhartt, complete
with horns, bells and one of 135
birthday cakes.
To find out more about the anniversary
celebrations, how to participate and the
fantastic prizes, go to win-carhartt.com.
08 ISSUE 001
PROFESSIONAL WOODWORKING TODAY
OCTOBER 2024
BWF announces
2024 Awards shortlist
This year’s shortlist for the
prestigious British Woodworking
Federation (BWF) Awards –
which celebrates the outstanding
skills, talent and achievements
of the UK woodworking and joinery
manufacturing industry – has now
been revealed.
HOFFMANN-SCHWALBE.DE
WE´RE FOUND
IN ALL THE BEST
JOINTS!
www.hoffmann-uk.com
tel. 01524 841 500
www.hoffmann-schwalbe.de
tel. 0049 7251 95440
Helen Hewitt, Chief Executive of the
BWF, commented: “As the BWF Awards
enter their 16th year, I’m pleased to
share the fact we’ve received a recordbreaking
number of entries, which
clearly demonstrates the wide range
of skills, expertise and passion within
our talented sector.
“It’s also exciting to see enthusiasm
for the new BWF Sustainability Award.
For the first time, we’re shining a spotlight
on the woodworking and joinery businesses
that are committed to reducing carbon
emissions or improving
energy efficiency through
innovative new processes.
“The BWF Awards give us
a welcome opportunity
to celebrate the projects,
successes and brilliant
individuals within our
profession. I’m looking
forward to a fantastic
evening, recognising
achievements from
across the woodworking
and joinery sector.”
Winners will be announced
on Friday 22 November at
the BWF Annual Awards
evening, which will be held
at prestigious London hotel,
The Langham.
The full shortlist for
the 2024 Awards
is as follows:
BWF HEALTH AND
SAFETY AWARD –
SPONSORED BY
NFU MUTUAL
• Heron Joinery – for its
Continuous Improvement
Project, aimed at enhancing
health and safety protocols
while demonstrating a strong
commitment to creating a
safer working environment
for all employees.
• JELD-WEN – for its
development of a Radio
Frequency Tag System,
using AI technology to
protect pedestrians from
moving industrial vehicles.
• Heron Fire Doors – for
its transition from manual
handling to mechanised
solutions in order to improve
workplace safety standards.
BWF APPRENTICE
OF THE YEAR AWARD
– SPONSORED BY CITB
• Lilli-Mae Broadhurst
– Gowercroft Joinery, Lilli-
Mae’s employer, said: “She’s
a very fast learner and her
hunger for knowledge and
ambition to get on soon
became apparent. Her fast promotion
at Gowercroft has been down to hard
graft, determination and willingness
to take initiative.”
• Harrison Ward – James Wilding Joinery,
Harrison’s employer, said: “He’s grown
into an exceptionally talented young
man, who continually goes above and
beyond in all tasks he’s presented with
and works in an extremely professional
manner. As a company, we welcome
ideas from all levels and areas of the
business, from apprentices right up
to the partners.”
• Paige Kavanagh – Corbel Conservation
Ltd, Paige’s employer, said: “Coupled with
the practical skills she possesses is her
determination to do the right thing for
the company and peers. Paige’s drive,
passion to learn and enthusiasm to
always improve, has really stood out.”
BWF HERITAGE PROJECT OF THE
YEAR AWARD – SPONSORED BY
REMMERS (UK) LTD
• Blairs Windows and Doors – for its
intricate window restoration project on
the Tontine Hotel – an A Listed Building.
• Precision Made Joinery – for its valuable
contribution to the restoration of The
Old Rectory, Fornham All Saints, Suffolk
– a Grade 2 Listed property.
• A R Manley and Son – for using
traditional techniques to accurately
replicate an authentic Victorian
greenhouse, using a selection of
modern timbers and paint.
BWF INNOVATION AWARD
– SPONSORED BY ANKER STUY
COATINGS LTD
• Coastal Group – for its Inowa sliding
door system, which aims to redefine
the standard of sliding door technology
within the UK joinery industry, by
integrating cutting-edge innovation,
sustainability and superior functionality.
• Joinerysoft – for its development of JMS
Cloud – a cloud-based software solution,
which is specifically designed to enhance
any joinery business’ efficiency, accuracy
and profitability.
• Heron Fire Doors – for the ongoing
development of its cost efficient
external ‘Herodor’ door set.
BWF SUSTAINABILITY AWARD
– SPONSORED BY MIRKA
• Surrey Wood Products – for its
commitment to demonstrating lasting
and sustainable change in the company’s
timber supply.
• James Latham – for its development
of The James Latham Carbon Calculator,
which is developed to help woodworkers
and joiners select materials with greater
confidence to meet regulatory, ethical
and aspirational requirements
surrounding sustainability.
• Gowercroft Joinery – for its commitment
to continued improvement within the
company’s manufacturing processes;
this leads to tangible enhancements
in sustainability practices and further
reductions in the overall environmental
impact using Life Cycle Assessments.
BWF RISING STAR AWARD
– SPONSORED BY ACCSYS
TECHNOLOGIES PLC
• Chris Cork – employer, Cubby
Construction, said: “Chris has shown
willingness to help anyone and everyone,
especially customers. He’ll often do extra
hours, both in the workshop and on site,
to ensure a job is completed to the
highest standard.”
• Tautvydas Bumblys – employer, Heron
Joinery, said: “We’re truly fortunate
to have an individual who embodies
the values of care, compassion and
dedication, not only to his colleagues
but also the broader community.”
• Joanna Zyser – employer, Heron
Fire Doors, said: “Under Joanna, our
factory’s glazing area has undergone
a complete transformation. She’s
implemented lean methodology and
just in time processes within her area,
reducing waste and greatly improving
efficiency. This is no small achievement
for someone thrown in at the deep end,
with no prior experience, working within
the joinery or fire door industry.”
BWF WOODWORKING PROJECT
OF THE YEAR – SPONSORED BY
IMPRA WOOD PROTECTION LIMITED
• D Foord Joinery Ltd – for its elegant,
yet technically challenging design and
installation of an elliptical staircase for
a Georgian house, using English oak.
• R & E Falkingham – for its extensive and
complex restoration and enhancement
of the striking 1920s property Uplands,
in Beverley.
• Precision Made Joinery – for its
manufacture of a bespoke suspended
staircase within a Grade 2 Listed
property – in this case, The Old
Rectory, in Fornham All Saints, Suffolk.
The British Woodworking Federation
(BWF) is the trade association for the
woodworking and joinery manufacturing
industry in the UK. For more information
on this year’s Awards, visit the website:
www.bwf.org.uk/awards-2024.
OCTOBER 2024
PROFESSIONAL WOODWORKING TODAY
ISSUE 001
09
Storage solutions to maximise efficiency
& convenience around the home:
Blum launches ‘All You Need is Space’ campaign
Blum, a leader in innovative
furnishing solutions, has
launched its ‘All You Need
is Space’ campaign, with
a suite of smart products
designed to maximise efficiency
and convenience around the home.
Promising to transform the way in which
people interact with their living spaces,
making every inch count, the collection
of Blum designs included within this
James Latham celebrates quadruple win
at the 2024 Timber Trade Journal Awards
James Latham – one of the UK’s leading
independent distributors of timber,
panels and decors – emerged triumphant
at last month’s Timber Trade Journal
Awards, scooping-up four accolades
including prestigious Timber Trader
of the Year.
This hotly anticipated award, informally
known as the ‘Oscars’ of the timber trade,
is voted on by the industry itself. Crucially,
it recognises an organisation that’s
demonstrated exceptional service, creativity
and ingenuity over the preceding 12 months,
enhancing the sector as it does so.
James Latham was singled out for its
all-round service proposition, environmental
credibility, innovative outlook, marketing
excellence and commitment to training. The
distributor also walked away with three more
gongs: firstly, Hardwood Trader of the Year
highlighted James Latham’s incredible range,
the knowledge of its depot teams and strong
supply chain. Voted for by customers, this
was a great demonstration of the respect
and high regard afforded to James Latham
by the people that really matter – its clients.
new campaign were created for the
fast-paced, modern world, where a
highly functional and space-efficient
home isn’t just a luxury, but a necessity.
Designs such as the Pull-out Shelf
Lock, SPACE STEP, SPACE TOWER, SPACE
TWIN, and Sink Drawer Solution are all
now available as part of the new campaign.
Lisa Robinson, Marketing, Blum, comments:
“Our ‘All You Need is Space’ campaign isn’t
just about products; it’s about transforming
lives by redefining what our customers can
In the Judged category, James Latham
also received the Marketing Excellence
Award for its recent ‘Think You Know
Great Service?’ campaign, a short sharp
activation combining customer research
and direct marketing to help attract new,
and revive dormant, customers. Posting
impressive results – including a 26% increase
in new accounts by close of the campaign’s
three-month run – judges described it as
‘Kick-ass’ and ‘Outstanding’ – a great example
of how to achieve high engagement and
conversion-rate on a modest budget.
Finally, Mateusz Miczek, Operations
Supervisor at James Latham Leeds, picked
up the Career Development Over-25 award.
One of the company’s fastest-rising stars,
this win reflects an ongoing investment in
people and their development as timber
professionals, contributing to the team’s
long-standing reputation as experts steeped
in the timber industry.
Commenting on the achievement,
Chairman, Nick Latham, said: “An amazing
result, and one which touches on every part
of the business, from the people who drive
the lorries and operate the depots, to the
valuable work completed in the back-office,
from finance and compliance to HR and
on to our passionate and knowledgeable
salespeople. It’s a real recognition of the
ongoing investment we make into our
processes, plant and, most importantly,
our people.”
To find out about James Latham’s awardwinning
services and extensive product
portfolio, visit www.lathamtimber.co.uk.
expect from their living space. We want
people to explore how our solutions can
turn living areas into incredible examples
of efficiency with aesthetic charm.
Blum’s products mean investing in
a lifestyle where design and functionality
coexist beautifully. Built to inspire creativity
and enhance convenience, with a focus
on user-centric design, they’re crafted
with the finest materials and cuttingedge
technology to ensure longevity
and unrivalled performance.
THE PRODUCTS AT A GLANCE
MAXIMISE EFFICIENCY WITH
THE PULL-OUT SHELF LOCK
A quintessential solution
for those who value safety
and stability alongside sleek
design, this system ensures
that pull-out shelves remain
locked in a fully extended
position, creating a secure
workspace that can be
utilised in areas such as
kitchens and offices.
STEP UP WITH SPACE STEP
A revelation in utilising every
inch of cabinetry, from top
to bottom, this innovative
plinth solution doubles as
a step, providing easy access
to those hard-to-reach places.
Perfect for both children
and adults, the SPACE STEP
integrates seamlessly into
a cabinet plinth, unlocking
an additional layer of
functionality in kitchens,
wardrobes and beyond.
Moreover, it can support
up to 150kg and cleverly
hides away when not in
use, further adding to its
allure by maintaining a
space’s aesthetic integrity.
ELEVATE STORAGE
WITH SPACE TOWER
This versatile larder unit
can be customised to fit
specific storage needs,
offering accessible pull-outs
from all three sides. Each
pull-out is crafted to glide
smoothly, regardless of
weight, so heavy loads
are no longer a concern.
SPACE TWIN – DOUBLE
THE CONVENIENCE
This solution harnesses the
dual power of functionality
and compact storage, offering
double the storage capacity
within a single pull-out unit.
Ideal for under-sink areas
or low base cabinets, SPACE
TWIN makes use of even
the smallest storage spaces,
from 200mm in width.
As such all essentials can
be neatly organised and
made easily accessible, thus
enhancing daily efficiency
and eliminating the frustration associated
with cluttered spaces.
A CLEVER SINK DRAWER SOLUTION
Kitchen organisation is refined by
transforming the unused space beneath a
sink into a fully functional drawer. Tailored to
fit around plumbing, this design maximises
every square inch of available space.
Cleaning supplies and kitchen essentials
can be stored neatly under the sink for easy
access and the use of moisture-resistant
materials guarantees a durable solution
that sustains in a typically humid area,
thus ensuring long-term utility and ease.
Find out more at www.blum.com/gb/en.
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providing better efficiency in performing tasks.
For further information or to arrange a demonstration, please contact
Customer Services on 01908 866100.
Learn more at www.mirka.co.uk
10 ISSUE 001
PROFESSIONAL WOODWORKING TODAY
OCTOBER 2024
JJ Smith’s range of
innovative woodworking
machinery for garden
product manufacturing
Garden products, despite often featuring simple designs,
require numerous intricate machining operations during
manufacturing. This includes processes such as straight
and angled cutting, notching, trenching, shaping, drilling,
grooving, mortising and tenoning
Comec MD TOP XL 4-axis
machining centre
In the UK, a broad range of outdoor garden
products are produced, including sheds, log
cabins, tables, chairs, benches, gates,
gazebos and planters. Boosting the efficiency
of these processes is vital for achieving the
high-quality standards expected in this sector.
CROSSCUTTING SAWS: FROM MANUALLY-
OPERATED TO FULLY-AUTOMATIC
JJ Smith, with over 100 years’ experience in
solid wood machining, is a leading supplier
of machinery in this market. Having gained a
wealth of experience in the garden products
manufacturing sector, the company is able to
supply a comprehensive range of machinery,
from manually-operated offerings to the
latest generation of CNC machining centres,
catering to all levels of production needs.
Crosscutting is often a key operation in
garden product manufacturing, and JJ Smith
provides a wide array of saws to meet this
requirement. The range includes manually
operated Graule radial arm models to fully
automatic programmable machines from
Stromab. The machinery range includes the
Matrix straight cutting saw, the best-selling
CT600 for straight or angled cutting, plus
the F model, which has the added in-built
trenching/notching head feature.
SEMI- & FULLY-AUTOMATIC SWING
CHISEL MORTISERS
For mortising operations, JJ Smith supplies
both semi- and fully-automatic swing chisel
mortisers from Deltawood and Centauro.
For more complex tenoning operations,
the Comec Frontal double-sided machine
Stromab Blox for 4-way notching
of log cabin corner joints
offers automatic hopper feed loading,
making it ideal for volume production.
For manufacturers that require a more
versatile solution, the Comec MD TOP
range of 3- and 4-axis CNC work centres
provides a user-friendly platform that’s
quick and simple to set up, making them
perfect for short batch production runs.
Machining operations include shaping,
cutting, drilling – on all faces – in addition
to slotting, and an automatic loader can
be specified to aid volume production.
When greater complexity is required,
JJ Smith offers the Comec Driver 5-axis series
for even more intricate machining needs.
4-WAY NOTCHES IN WALLS, SPECIALITY
JOBS & VOLUME PRODUCTION
The production of garden buildings can
be further enhanced using the Stromab B
lox, which is particularly suited to crafting
the 4-way notch in walls, ranging from
28mm to 44mm in thickness. Meanwhile,
for speciality jobs like machining a ball
shape on planter posts or pointing the top
of decking posts, the Comec FRT CN machine
is an ideal solution. For volume production
of round or pointed fence panels, the Comec
Frontal model delivers unparalleled results.
For hands-on demonstrations, many of
these machines are set up and available
at JJ Smith’s expansive Liverpool showroom,
where the company’s experienced sales
team is ready to assist with any requests
and enquiries. For further information, call
0151 548 9000, email sales@jjsmith.co.uk
or visit www.jjsmith.co.uk.
Deltawood twin
head CNC mortiser
Pade CNC-controlled bandsaw
with automatic table movement
Thirsk Tables’ £100k solar panel investment
further reduces carbon emissions
Established in 1994 in an area of
North Yorkshire renowned for its long
history of furniture manufacturing,
Thirsk Tables is owned by Chris Blair
and Jake Bailey.
This contract table manufacturer is
committed to growing the business
by offering high quality products at
competitive prices and at a level of service
that’s second to none. “Our focus is on
producing high quality table-tops, table
frames and bespoke furniture that not
only looks stunning, but which stands
the test of time in busy commercial
environments,” Chris explains.
Central to the company’s ethos,
however, is its sustainability and
environmental credentials, and Chris
proudly tells us that Thirsk Tables has
been a carbon neutral company for the
last six years, but not wishing to rest on
their laurels, also believe in continuous
improvement. The most recent example
of this is the installation of 258 solar
panels at the company’s premises, an
investment totalling some £100,000.
On this subject, Chris says: “Offsetting
your carbon emissions is good, but
reducing emissions is even better. Most
of our carbon footprint comes from the
200,000Kwh (units) of electricity we use
each year. Big woodworking machines
use big electric motors.”
This significant investment, which
equates to 258 solar panels, covers the
roofs of five industrial units, which should
generate 104,000Kwh of clean energy
every year. “We won’t use all of it ourselves
because in the evenings and at weekends,
the power generated will go into the
national grid, but it will provide us with
about one third of the electricity required
during working hours.”
With a lifespan of over 20 years, the
solar panels will also reduce the impact
of energy inflation and help keep Thirsk
Tables competitive. Chris and Jake would
also like to extend a big thank you to their
electrician of many years, Alex Ward
(G. W. & J. Ward Electrical Contractors &
Renewable Energy Installers) and his team,
for doing such a fantastic job of the install.
For more information on Thirsk Tables,
see www.thirsktables.co.uk.
OCTOBER 2024 PROFESSIONAL WOODWORKING TODAY ISSUE 001
11
ISO Certification achievement
leads to further recognition for
Extractly Ltd
Following the announcement this time last year that Extractly Limited had
achieved ‘SafeContractor’ status, the company has now attained further
recognition with the achievement of ISO 9001 and ISO 14001 Certification
Dust and fume extraction
engineers, Extractly Limited,
are also the sole UK distributor
for the energy-saving Ecogate®
‘extraction-on-demand’ system
ISO certifications undoubtedly add
credibility to a business’ reputation and
are widely regarded as an endorsement
of a company’s commitment to high
standards, as Extractly’s General Manager,
Kieran Redmond, explained:
PRACTICES & PROCESS PUT TO THE TEST
“Following discussions with Citation ISO
Certification Ltd – formerly QMS – we
made the decision to go ahead, putting
our practices and processes to the test.
The initial motivation for wanting to achieve
ISO Certification was led by our desire to
gain a competitive edge in the marketplace
by maximising customer satisfaction,
and we were confident that ensuring
our work was always carried out to the
highest quality standards, with meticulous
attention to regulatory compliance, could
go a long way towards achieving this goal.”
Operations Director, Graham Day, who’s
supported Kieran throughout the process,
added: “Kieran had invested a lot of time
and effort into securing SafeContractor
accreditation for Extractly and, although
we hadn’t necessarily been documenting
everything to the levels required for ISO
9001, it was clear that we’d already been
fulfilling most of the obligations and
responsibilities demanded by Citation.”
MINIMISING ENVIRONMENTAL IMPACT
In conclusion, Kieran Redmond
commented: “As well as enhancing the
service we can offer to our customers,
the process of ISO 9001 certification has
helped to foster a culture of continuous
improvement throughout the business,
and we’re all particularly proud to have
achieved ISO 14001, which demonstrates
how committed we are to minimising the
environmental impact of our business with,
for example, a comprehensive programme
of waste recycling, implementing low
energy lighting and, as widely as possible,
adopting the use of hybrid and electric
vehicles,” he finishes.
For further information on Extractly Limited,
call 01924 520 462, email info@extractly.
co.uk or visit www.extractly.co.uk.
12 ISSUE 001
PROFESSIONAL WOODWORKING TODAY
OCTOBER 2024
LATEST TIMBER TRADE NEWS
Latest TDUK report shows wood imports remain
subdued but signify optimism for 2025
According to the latest Timber
Development report, imports
for July, the latest month for
which data is available, were
higher than in July 2023 – the
second consecutive month that’s seen
growth compared to the previous year.
Import volumes grew by 0.5% in June
2024, followed by 2.9% in July. As a result,
the deficit of import volumes in 2024
compared to 2023 continues to reduce.
Considering the fact the market saw
comparatively weaker import volumes
during the second half of 2023, if even
modest improvements continue during the
second half of 2024, total import volumes for
the year will likely move ahead of last year.
Overall deficit of January to July 2024
import volumes for the main timber and
panel products remain 2.8% lower when
compared to the first seven months of
2023. Solid wood imports were 1.7% lower,
with panel product imports down 4.8%.
Improved volumes of softwood,
particleboard and OSB have been largely
responsible for reducing the deficit, with
softwood imports by the end of July 2024
just 1% behind the volume of the seven
months to July 2023.
The value of softwood imports in the first
seven months of 2024 was 3.4% lower than
over the same period in 2023. This overall
decline in value of 3.4% was caused by the
1.3% reduction in volume
coupled with a 2.1% fall in
the average price of the
basket of softwood imports.
The value of planed softwood
was 1.5% lower compared to
2023, with the value of sawn
goods being 5.3% lower.
The National Softwood
Division (NSD) has also issued
its forecast for 2024 and 2025,
believing that import volumes
will remain subdued in 2024,
falling to around 5.6 million m3
before a 5% recovery forecast
for 2025 to reach a level of
around 5.9 million m3. UK
softwood imports in 2024
are predicted to be 2.6%
lower than in 2023.
TDUK Head of Technical
and Trade, Nick Boulton,
said: “It’s encouraging to see
a continued fall in the timber import
deficit for 2024 when compared to the
first seven months of 2023. While it’s still
too early to have a clear idea of second half
wood imports, the optimism for increased
private housing and RMI in 2025 is certainly
encouraging businesses to maintain wood
stocks through regular imports rather than
letting them fall further. While our NSD
forecast is probably a realistic reflection of
current construction levels, the thought of
better times ahead may encourage some
additional imports as we head to year end.
“The new Government continues to
push ahead on its pledge to improve
housebuilding starts across Britain. At
the recent Labour Party Conference, this
included plans to build 1.5 million new
homes within five years. If this can be
achieved it’ll certainly be a boost for the
timber industry, for which new timber-frame
houses are a key source of demand, but it
remains to be seen whether or not
this challenging pledge can be delivered.
“We look forward to working with the
Government to tackle the challenges
that stand in the way of this achievement
and believe that mass timber building
can help the entire country achieve its
housebuilding and economic goals.”
TDUK members can sign in and
read the full report via the website:
www.timberdevelopment.uk.
TDUK releases over 170 free-to-use
technical case studies
To celebrate three years since
the official launch, Timber
Development UK (TDUK) has
made all 174 of its technical case
studies free for all to download.
This includes the very best uses of timber in
construction from the past decade – including
dozens of Wood Awards winners – such as the
RIBA Stirling Prize winning Magdalene College
Library and Goldsmith Street projects.
From beautiful schools through to stunning
homes, swimming pools, hospitals, retrofits,
gridshells, interiors and community
buildings, TDUK’s case study library is an
incredibly rich source of timber knowledge.
Together, these form an essential learning
TDUK’s case studies
include technical
drawings and insights
resource for students from the design team...
and professionals
alike, and the basis of
its monthly webinar series ‘designTimber’,
which is delivered by the architects,
engineers and design teams behind
each project.
“When we came together three years
ago, this was with the aim of connecting
the supply chain, leading best practice
and accelerating a low carbon future,”
commented TDUK Chief Executive,
David Hopkins.
“We’re very proud of our work over
the last three years, which has included
dozens of new case studies, which contain
both technical details and explanations,
in addition to key performance data on
carbon. Sharing knowledge is crucial, as
timber is an essential tool to overcoming the
UK’s climate and housing crisis, and we want
every architect, engineer and contractor
in the country to know how best to use it.
“At its heart, Timber Development UK is a
community – a place for people passionate
about using wood to make a difference
to connect, network, share and learn – no
matter which part of the supply chain you
work in. This is why we say that those who
work with wood already belong. Because
anyone who touches timber – whether
working in a forest, a joinery workshop,
behind a desk, on a building site, or those
just starting their journey – we’re here
to support you.
“For all our members, and the tens
of thousands of professionals across the
UK who, over the past few years, have
downloaded our resources, attended our
events, given us a follow or sent a message
of support – members, non-members and
students – we’re incredibly thankful.
“If you do enjoy our work and would like
to show support by joining, please do get
in touch. We’d love to have you in our
community, and of course, tell you about
the many benefits that are exclusive to
members. Meanwhile, we’re going to
continue adding more case studies – and
some really exciting new publications will
be coming to our library before the end of
the year – so please do explore all we have
to offer, and keep in touch.”
To download case studies, along with
hundreds of other resources, simply create
a free account, which takes less than 30
seconds. This will connect you to the TDUK
network, and allow you to receive updates,
which feature the very best of UK timber
in construction.
To find out about all membership
benefits, join via the website –
www.timberdevelopment.uk – or get
in touch with the membership team.
... in addition to
performance data
on carbon, both
embodied and
operational
13
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14 ISSUE 001
PROFESSIONAL WOODWORKING TODAY
OCTOBER 2024
A HOMAG homage, courtesy of a small
business owner
Ian Woollard, Owner of the family-run Woollards
of Mildenhall, was recently interviewed regarding
the purchase of HOMAG’s EDGETEQ S-300
He spoke with such eloquence
– not just about machinery,
but about HOMAG in general
– that he more or less
encapsulated what it means
for a small business to partner up with
the woodworking giant. With a special
thanks to Ian, here’s the full story.
Woollards of Mildenhall is a small familyrun
business that has been creating highquality,
bespoke kitchen, bathroom and
bedroom interiors for over 75 years.
With a reputation for personal, dedicated
service, Woollards has always prided itself
on delivering exceptional craftsmanship.
MACHINE LEARNING
When the time came to upgrade their
machinery, the company’s first thought
was HOMAG. “We needed a new machine
to replace an old faithful,” Ian explains.
“We had a HOMAG edgebander 17 years
previously, which had worked pretty much
flawlessly throughout that period of time.
“Right from the start, going back to when
we purchased that original machine, it was
always the HOMAG way to understand a
business before they recommended the
machines to be considered – machines that’d
lend themselves to current need as well
as potential need for a growing business.
“When starting off with an edgebander,
or any machine, when you haven’t had
the benefit of it before, you don’t really
appreciate the true value it brings to your
business – until you’re using it. HOMAG,
of course, know exactly what their machines
are capable of, and they share this wisdom
with you in a way that doesn’t feel forced.
These machines open doors, but it’s the
people behind them who show you the
way through.
“Anyway, after 17 years of it, we were
no strangers to edgebanding and all the
benefits it brings to our small business.
But nothing lasts forever, and the time came
for us to invest in something new. Although,
having said that, our old edgebander has
since been recommissioned, and is now
with another small business over in Norfolk.
They’re thrilled with it, and for us, it’s great
knowing its lifespan has been expanded
with another family business, but I digress!”
DISCOVERING THE EDGETEQ S-300
“So we were in the market for a new
machine, and to be frank, there was never
any question of looking anywhere other
than HOMAG – we’d been so delighted
with everything they’d done for us up
until that point.
“Our minimum requirement for the
new edgebander was that it needed to
do everything the old one did. We also
suspected there may have been one or two
advancements in edgebanding technology
since the early 2000s, so we were more
than happy for HOMAG to educate us on
those advancements and the benefits
they could bring.”
For Woollards, the relationship with
HOMAG has always been more than
just about the machines: “As a HOMAG
customer, you benefit from a gentle
relationship of service. Not only do they
keep your machines in good nick, they’re
also a great source of information with
regards to recent developments in the
market,” Ian confirms. Guided by the
expertise of HOMAG technicians, it wasn’t
long before Woollards had their sights
firmly set on the EDGETEQ S-300.
THE TECHNICAL EDGE
The EDGETEQ S-300 offered not only
familiarity but also added benefits, thanks
to advancements made in edgebanding
technology. “The most noticeable
improvement with the EDGETEQ S-300
is a greater level of accuracy. The finetuning
of all the tooling, the machine’s
output, the consistency… it’s next level.
Needless to say, we were really impressed.
“We’re also really enjoying the ease of
use and adjustment. The software probably
deserves an article of its own – honestly, it’s
a delight. Remarkably intuitive. Altogether,
in our experience, the system is flawless.
From start to finish, the edgebanding
process has become seamless.”
INSTALLATION & TRAINING
The installation process was equally
as smooth, as Ian recalls: “The guys who
delivered and installed the machine were
highly professional individuals. And very
friendly – they didn’t mind us being specific
and awkward! For instance, we asked them
to reposition the EDGETEQ three times,
which they did without complaint. In fact,
like us, they were determined to get the
positioning just right, down to the millimetre.
“HOMAG then disseminated two tiers of
training – an advanced level for myself and
my eldest son David, covering the machine’s
administrative detail, which we didn’t want
to burden the wider team with; and a more
basic level, which provided the necessary
information for our operators to use the
machine effectively.”
This programme was devised and
coordinated by HOMAG’s Carl Mullins.
“Carl was exceptionally good at
understanding our operation,” Ian reflects.
“We were honestly amazed at the extent
to which he tailored the training to our
specific needs.”
PRAISE FOR THE PEOPLE
“Everyone from HOMAG – particularly those
we dealt with directly – is worthy of praise:
Punit Hirani, Charles Smith, Marie Harrison
and Kyle Smith, to name a few. But I want
to give a special mention to Carl Mullins. He
really embodies the professionalism of the
HOMAG brand, working with a level of care
and attention that’s benefited our business
beyond measure.
“No matter who you deal with at HOMAG,
the calibre of the people is a great reflection
of the calibre of their machinery. We’ve never
encountered someone who hasn’t made
time for us, who hasn’t been patient, who
The EDGETEQ S-300
benefits from a greater
level of accuracy
hasn’t either been
able to answer a
question or ask us
to bear with them as
they seek the solution
that’s right for us.”
FINAL THOUGHTS
Ian concludes: “In
HOMAG, we found
a partner who we can
readily identify with,
who understands our
needs, wants and our
direction of travel, who
can even help with the
steering of our business
moving forward. For
us, HOMAG was, is,
and always will be
the staple choice.”
If you’d like more
information or a
demonstration of any
HOMAG machinery
and software – including
the fantastic EDGETEQ
S-300 edgebander –
contact Adele Hunt
at HOMAG UK on
01332 856 424 or
visit the website:
www.homag.com/en.
Delivery and installation
of the EDGETEQ S-300
was a smooth and highly
professional experience
Ease of use,
adjustment
and software
are all standout
features
OCTOBER 2024 PROFESSIONAL WOODWORKING TODAY ISSUE 001
15
Following expansion,
EndtoEnd IT Ltd reports
remarkable growth
& industry impact
Following a strategic move to new offices in Halifax, West
Yorkshire, EndtoEnd IT Ltd – a leading provider of integrated
software solutions for the window and door industry – has
marked a year of remarkable growth and industry impact
The past 12 months have been nothing
short of extraordinary for EndtoEnd IT
Ltd. Notably, the company witnessed an
impressive 74% increase in processed orders,
demonstrating a growing demand for its
innovative solutions. More importantly, for
those window and door businesses that use
integrate, this has been accompanied by an
impressive 30% growth in order value overall.
The value of all orders processed totalled some
£87 million, which not only indicates an
increase in quantity but also suggests a rise
in the scale of projects undertaken.
Perhaps of greatest significance, year
on year, conversion rates from quote to
orders have increased by 50%. This pivotal
improvement speaks volumes as to
integrate’s effectiveness in streamlining
sales process and meeting user needs.
The company’s flagship software,
integrate, continues to drive efficiency
and productivity across the industry.
Its four essential components –
integrateCORE; integrateCRM; integratePRO;
and integrateFIT – have contributed to
significant time and cost savings for clients.
For example, the integrateCORE module
is estimated to save half an hour per quote
– a seemingly small amount until you
consider the volume of quotes processed.
When observed over the year, this adds
up to approximately 1,179 full days – over
three years saved for clients in the past
12 months alone.
Gareth O’Brien, Director of EndtoEnd,
reflected on the company’s progress:
“We’re delighted with the data results. It’s
this kind of efficiency that’s making waves
across the window and door industry. It
shows that investing in integrate will
genuinely increase the value of your
business.” He added: “The move to new
offices provided a new space for our
expanding team to further enhance these
offerings. We deliberately chose to invest in
physical offices and bring the team together
in one place; this provides our clients with
genuine, helpful support, and it’s paying off.”
EndtoEnd IT Ltd’s expansion comes on the
heels of significant growth in the preceding
two years. The company had already seen
a 52% increase in users, a 58% rise in
customers, and an impressive 89% growth
in monthly subscriptions. The move to new,
spacious offices at The Craggs Country
Business Park in September 2023 was a
strategic decision to provide the necessary
infrastructure required to support this
growth trajectory. Since then, EndtoEnd has
processed an astounding 57,000 quotes and
more than 10,000 orders, highlighting the
scale of its operations and industry impact.
As the team settles into a second year at
their new location, it seems that the stunning
views are providing great inspiration. To
find out more, visit www.endtoendit.com.
SENTRY+
Details
that make
the difference.
3* High Security Euro Cylinders stocked in 4 finishes.
Now you can add a 3* kitemarked euro cylinder to your door
without compromising on the finish. Range of sizes as well as
key-key and key-thumbturn available.
www.hardwick.co.uk
16 ISSUE 001
PROFESSIONAL WOODWORKING TODAY
OCTOBER 2024
HOMAG celebrates 25 years
of pioneering window production
HOMAG is marking a significant milestone: 25 years of pioneering window production solutions. Since the introduction
of their first CNC technology in the late 1990s, HOMAG has consistently led the way in developing automated solutions
for window manufacturing
What started as a
response to the need
for handling diverse
window construction
without manual tool
changes has evolved into a robust line
of machines that have transformed
the industry.
The HOMAG CENTATEQ
P-310 – ideal for
window production
A LEGACY OF INNOVATION
Since 1999, HOMAG has been at the
forefront of creating state-of-the-art
CNC window production technology.
The journey began with the introduction
of the BOF 311/40/PM, their first machine
designed with a specific clamping system
for window scantlings, delivering
unprecedented performance and laying
the groundwork for further innovation.
Key developments included the Flex5
unit in 2004 for versatile sawing, routing,
and drilling at any angle, and the chain
changer for quick tool changes. In 2008,
HOMAG launched the powerProfiler BOF
700, an automatic machining centre
featuring the innovative MA table for
automatic reclamping. The powerProfiler 2
was unveiled in 2011, boasting a new design
for improved efficiency in automated
window production. In 2014, HOMAG
introduced the next generation of
powerProfilers with extended functions,
including 3D clamping technology and the
Tooltower tool storage system for faster
changeover times.
Two decades of development came
to a head in 2018 with a significant
design change and the rebranding of
the powerProfiler series to the CENTATEQ
S-800/900 – a stark indication that HOMAG,
and by extension the window manufacturing
industry as a whole, had entered a new era.
THE LATEST
LUXURIES
The HOMAG
The culmination CENTATEQ
of HOMAG’s 25- S-900 offers a
year legacy can complete door
be seen in its
processing
latest CENTATEQ solution
series, which
represents the
pinnacle of window production
technology. Each machine in the
series – CENTATEQ P-310, CENTATEQ P-510,
and CENTATEQ S-800/S-900 – has been
designed to meet the demands of modern
manufacturers, combining sophisticated
technology with user-friendly operation.
The CENTATEQ P-310 is celebrated for
its versatile performance in CNC processing.
Its compact design and customisable
configuration with a great choice of clamps
and fixtures makes it
ideal for window/joinery
production. The machine’s
advanced area scanner
technology (safeScan)
ensures safe and
efficient operation
without compromising
productivity.
“We were asked the
other day what was the
key benefit of the new
HOMAG CENTATEQ P-310
to our business, and I
blurted out: ‘You can make
money using it!’”, praises
Ryan Woodward, Director
at French & Westcott, who
was recently interviewed
regarding his company’s
investment in the P-310.
“And ultimately, that’s
what it’s all about. We
now process almost every
component of a window
or door on the CNC
because it is so much
quicker and more
accurate. It is a real
game-changer, without
a shadow of a doubt.”
Similarly, the CENTATEQ
P-510 takes production
capabilities to the next level, offering a
complete system for the most demanding
production requirements. With scalable
performance and a moving gantry designed
for high-precision work, this machine is ideal
for manufacturing stairs, furniture, doors,
and of course, windows. Its innovative design
allows for complex tasks to be handled
efficiently, meeting diverse customer
needs with exceptional accuracy.
Last but certainly not least, the CENTATEQ
S-800/S-900 models, which stand out as the
ultimate solutions for automated window
production. Designed for both entry-level
applications and high-capacity industrial
operations, these machines offer automated
loading and clamping, multi head 4 & 5-axis
technology and independent part processing
capabilities. The series supports continuous,
multi-shift operation, which significantly
increases throughput.
“The results we’ve achieved with this new
machine have been outstanding,” shares
Dion Panting, Managing Director at Mumford
& Wood. “We even managed to process 270
components in one nine-hour shift, which is
1997 model of
a HOMAG CNC
processing centre
for professional
window production
unheard of in complex window
manufacturing. Every part comes off
correct and finished to the premium
quality standards we demand.”
LOOKING TO THE FUTURE
Even as HOMAG celebrates this significant
milestone, the company remains focused
on the ever-evolving demands of window
manufacturing and finding new ways to
give its customers a razor-sharp, crystalclear
edge.
There’s no telling what the next 25 years
will hold for HOMAG. But given its history
of innovation, its active adoption of the latest
technologies, and its commitment to evolve
alongside the needs of its customers, it’s
safe to assume there’s plenty more where
that came from.
If you’d like more information or a
demonstration of any of the HOMAG
machinery and software, contact Adele
Hunt at HOMAG UK on 01332 856 424.
OCTOBER 2024 PROFESSIONAL WOODWORKING TODAY ISSUE 001
17
Craghoppers launches first workwear collection
This year, Craghoppers is launching its first workwear collection, boasting high quality, socially responsible
and sustainably made products with innovative features and technologies, which are inherent to the popular
British outdoor and adventure travel clothing brand
In 2021, Craghoppers’ Expert range
of work-ready, outdoor apparel was
re-introduced to the market. This allowed
businesses to protect their staff from
the elements in smart outdoor-inspired
uniforms. Since then, the company’s design
team has taken on board valuable customer
feedback to produce a complete range of
hard-wearing workwear, fit for a variety
of jobs.
JACKETS
The inaugural collection launches with
a range of jackets, fit for a variety of end
users. The Castleford Hybrid Workwear
Jacket blends the planet-friendly warmth
of a Craghoppers synthetic down jacket with
first-rate freedom of movement developed
in the brand’s softshell jackets, perfect for
moving around in cold environments.
The Richmond Stretch Workwear Jacket,
Whitby Softshell Workwear Jacket and
Morley Fleece Workwear Jacket, complete
the range. The Richmond is hard-wearing
and waterproof, made with a polyester
ripstop for rigorous work in downpours,
whereas the Whitby and Morley provide
warmth and are both showerproof, thanks
to Craghoppers’ plant-based DWR. All three
offerings are adjustable at the cuffs, hem
and hood, for a comfy fit and feature plenty
of pockets to keep essentials close at hand.
The Morely can be worn either as an outeror
mid-layer under a waterproof jacket,
helping to keep you warm and dry.
BASE LAYERS
The Craghoppers Workwear range
also features three soft-to-the-touch base
layers: the Wakefield Pocket Workwear
T-Shirt; Batley Workwear T-Shirt; and the
Oulston Workwear Hoodie. Each garment
is made from organic cotton and designed to
offer maximum mobility. This is particularly
relevant with the Oulston, which has extra
panelling to the shoulder and arms,
allowing the wearer to reach higher.
LEGWEAR
Moving to legwear, the Sheffield Stretch
Holster Workwear Trouser is made from
a lightweight grid softshell with plenty of
stretch for active work and added Cordura
panelling for a sturdy trouser. Featuring
16 pockets in total, including an RFID security
pocket and removable holster pockets,
these trousers also benefit from articulated
knees, a hammer loop and various other
helpful additions, which help to make
these trousers an ideal work companion.
The Bedale Stretch Cargo Workwear
Trouser offers a choice for those in need
of something more heavyweight. Made
from Better Cotton cotton/elastane heavy
basket weave with reinforced panelling,
they feature triangle reinforcement stitching
to the crotch, which helps prevent splitting,
and the addition of odour control patches
ensures a fresh feeling for longer. The
Bedale also shares many features found
in the Sheffield: knee pockets for knee
protectors, a hammer loop, with plenty of
pockets, alongside a part-elasticated waist
and articulated knees for freer movement.
Caroline Sheehan, Designer for
Craghoppers Workwear, says: “The key
focus for each piece in this collection was
centred around style, comfort and durability,
which was continuously emphasised
throughout the whole design process.
“We drew upon important elements
from our main collection such as true
functionality, strong technologies and
sustainability, such as our plant-based
DWRs and use of part-recycled materials.
This helped to guarantee that each product
in the range was held to the same high
standards of enduring quality that our
customers have come to expect.”
Shop the Craghoppers Workwear range
in store or online at www.craghoppers.
com/expert-collection.
Legwear
features useful
additions such
as various
pockets,
articulated
knees and a
hammer loop
OHRA expands sales team in the UK to further
strengthen position as market leader
The new OHRA
sales team in the
UK, from left to
right: Barry Lappin,
Steve Morrison and
Stephen Dimond
Stephen Dimond – with over 20 years
of experience in the mezzanine industry
and factory equipment – is committed
to providing close, personal service
along with the proven reliability of
OHRA racking systems. “Our racking is
produced entirely in-house, ensuring the
highest quality standards,” he confirms.
Unlike competitors, OHRA uses full-walled,
hot-rolled steel profiles rather than thin
sheet metal, enabling high load capacities
with a slim, efficient design.
Barry Lappin adds: “This approach
has made us the European market leader
in cantilever racking. Our next goal is to
enhance OHRA’s brand recognition and
profile in the UK.” Lappin, who holds a
degree in sales and marketing from Dublin,
has extensive experience as a key account
manager in the mezzanine industry.
OHRA – a leading specialist in heavyduty
storage technology – is enhancing
its UK sales team with the addition of
two key personnel.
Stephen Dimond – appointed as Sales
Director UK – will now oversee customer
relations across the Midlands in addition
to Mid and North Wales, operating from
Birmingham. Meanwhile, Barry Lappin –
based in Wigan – has joined as Sales
Manager, focusing on the North of
England and Scotland. Steve Morrison
– a long-standing member of the OHRA
team – continues to lead efforts in southern
England, the Home Counties, and South
Wales. This strategic restructuring allows
OHRA to respond more quickly and
efficiently to market demands, while offering
customers highly personalised support in the
development of their warehouse solutions.
SERVICE & QUALITY
“In recent years, we’ve focused on
strengthening our presence in the
European Union, where we’ve solidified
our position as a leading manufacturer
of cantilever racking,” says Raymond
Wolsey, Export Sales Director at OHRA.
“We now aim to further tap into the UK
market and establish a leading position
here as well.”
SOLUTIONS FOR AUTOMATION
OHRA’s initial focus will be on the
construction and woodworking industries,
where the company already counts major
EU players as clients. “We’re also expanding
our offerings in warehouse automation,
particularly for long goods,” explains Wolsey.
“As this becomes an increasingly vital topic
for our customers, we aim to provide real
added value through our expertise and
partner network.”
For further information on OHRA cantilever
and pallet racks, visit www.ohra.co.uk.
18 ISSUE 001
PROFESSIONAL WOODWORKING TODAY
OCTOBER 2024
SCM’s new Slovenia
subsidiary is officially
inaugurated
SCM Adria was officially inaugurated from 24–28
September in Trzin (Ljubljana), the new commercial branch
of SCM Group, a leading multinational in technologies
and services for secondary wood processing
The headquarters is
perfectly located for
networking and testing
new innovations and
digital transformation
trends. Boasting in
excess of over
1,600sq.m, there’s two
Technology Centres
and over 30 machines
on display”
The launch of this new subsidiary is
aimed at providing direct, punctual
and highly specialised sales and
service support to woodworking
businesses in Slovenia and Serbia.
The SCM team will also work in conjunction
with dealers in Croatia and Bosnia as well
as acting as a benchmark for the entire
Balkans area.
The official ceremony with ribbon
cutting took place on 26 September in
the presence of local dignitaries, including
Giuseppe Cavagna, the Italian Ambassador
to Slovenia; Giacomo Ricciotti, the Director
of Italian Trade Agency (ICE); and Peter Ložar,
the Mayor of Trzin.
The event welcomed hundreds of visitors:
businesses, professionals and stakeholders
from all over the Balkan region as well
as from other neighbouring European
countries, proof that the headquarters
has a strategic geographical position.
From 24–25 September, the Grand
opening was preceded by two days set
aside for wood/furniture training centres,
in line with SCM’s wishes not only to provide
direct, punctual commercial and technical
support to customers and dealer partners,
but also to help bring new generations closer
to the profession by providing machinery,
software and digital services for highly
qualified and constantly updated training.
FULLY-EQUIPPED HEADQUARTERS
The new headquarters is perfectly
located for networking and testing new
innovations and digital transformation
trends. Boasting in excess of over 1,600sq.m,
there’s two Technology Centres, one
dedicated to artisan joinery work and the
other to bespoke industrial production
and design, with a varied range of solutions
for machining panels and solid wood. Over
needs not only throughout the machine’s
entire life cycle, but for the duration of their
entrepreneurial activity. This can be achieved
not only thanks to technology – which still
lies at the core of SCM’s experience – but by
offering an ecosystem of software, services
and skills, with a very high added value.”
SCM’s Commercial Director, Gabriele
Patti, added: “SCM continues to invest in
order to guarantee a capillary and direct
presence on the most strategic markets
at an international level. Slovenia and
Serbia – the countries directly served by
SCM’s branch – most definitely falls into this
From left to right: Peter Ložar, Major of Trzin (Ljubljana);
Giuseppe Cavagna, Italian Ambassador in Slovenia;
Giacomo Ricciotti, Director of Italian Trade Agency –
ICE; Lorenzo Trolese, Country Manager of SCM Adria;
Gabriele Patti, Commercial Director of SCM; Pietro
Gheller, Director of SCM Wood Division; Umberto
Turchetto, CFO of SCM Adria
30 machines are on display in total and all
connected. A Digital Corner gives visitors
the opportunity to discover the numerous
digital services offered by SCM’s Maestro
connect IoT platform, including the new
proactive and predictive technical advisory
assistance service. Additionally, a Control
Room makes the most of advanced AI
technology and the many years of
experience clocked up by SCM’s service
team to prevent any malfunctioning or
machine downtimes in advance.
The headquarters also has a Training
Room for hosting software courses, including
SCM’s new MES, which controls the factory’s
IT flow. The partnership with local clients
and market leaders, who provided flooring,
furniture and furnishing accessories entirely
manufactured using SCM solutions, has also
been important.
FURTHER GROWTH & INVESTMENT
The branch’s team has been working
since January 2024 and includes technicians
and sales engineers, all of whom are
highly qualified in the application fields
of secondary wood processing. SCM
will continue to invest throughout 2025,
adding new professional resources
to support clients and partner dealers.
Pietro Gheller, Director of SCM Wood
Division, says: “The concept and structure
behind the new Slovenian branch perfectly
reflects the group’s vision: to develop a
long-standing, continuous and shared
relationship with the client; supporting
category as well as the entire Balkans area.
The figures recorded by SCM in recent
years show a growth situation in the
woodworking sector, with companies
proving to be increasingly more advanced
from a technological point of view, both
in furniture and timber construction.”
“With the opening of SCM Adria,
Slovenian and Serbian companies in
the sector can benefit from an all-round
commercial and technical partnership,”
explains Lorenzo Trolese, SCM’s Country
Manager for the Balkans area. “When
outfitting the headquarters and choosing
the team, we aimed to concentrate on
servicification and digitalisation: we can
observe a healthy and growing interest in
our digital services from companies in the
Balkans and are confident that the group’s
latest investments in these areas can
guarantee a genuine positive shift in quality.”
Ambassador, Giuseppe Cavagna,
emphasised that: “SCM’s investment is
significant in the wood machining sector,
which is crucial to Slovenia’s economic
landscape. Over the past few years, Italy
has established itself as the country’s leading
supplier in this field. Italian investments in
Slovenia have been steadily increasing, now
totalling €1.7 billion, which represents an
8.3% share of the overall foreign investment
in Slovenia. We aim to grow further, and
investments like those made by SCM are
definitely pointing in the right direction.”
For further information on SCM Group,
see www.scmgroup.com.
OCTOBER 2024 PROFESSIONAL WOODWORKING TODAY ISSUE 001
19
COMPETITION
Win! 1 of 3 MPOWER SBS Triple Diamond Stone
Sharpening Stations - worth £195.95 each!
Offering a complete sharpening solution in one convenient platform that can be easily stowed away when not in use,
in conjunction with MPOWER Tools, we have three to give away
Make your workshop the
home of the sharpest tools
on the block. Create the
perfect edge on the most
comprehensive freehand
diamond sharpening station ever created.
A six-stage sharpening journey across three
grades of super durable monocrystalline
diamond, finished on three real leather
strops with three grades of polishing wax
– all backed up by a 10-year guarantee.
A LIFETIME OF SHARPENING
MPOWER’s revolutionary Side By Side (SBS)
sharpening station means this diamond
stone really will last forever, rather than
having to throw away an expensive tool
due to a small part of it being worn.
Owing to the unique manufacturing
process used, a damaged diamond surface
can be inexpensively and easily replaced.
COMPLETE SHARPENING PACKAGE
The Side by Side (SBS) has been in
development for over four years and is
the most complete sharpening package
available. The process of correctly
sharpening a tool, be it a 6mm bevel-edge
chisel or plane iron, involves a number of
essential elements, all of which are cunningly
stored in the SBS canvas carry/storage case.
EASIER TO USE – PLAIN & SIMPLE
Compared to using a traditional doublesided
8in diamond stone, where you set up
to use one side/grade, mount it in the stone
holder, use it, clean it off, reset it to the other
grade, place it back into the stone holder and
start again, the SBS is on your bench ready
to go, instantly offering three grades of
diamond to sharpen on.
The SBS is also the first diamond stone
that’s fitted with three leather-topped
magnetic protective covers with two
different grades of leather: firm and
soft. Three grade sharpening is followed
by three strop finishing, all without moving
from the job.
MANUFACTURING PROCESS
MPOWER has developed a unique process
in manufacturing diamond stones. Six
years ago, they pioneered the use of high
tolerance aluminium extruded cores with
3M adhesive bonded electro plating
diamond plates as the surface, resulting
in the flattest diamond stones available with
a tolerance of +/- 0.00175in. Each Side by
Side is made in MPOWER’s factory in
Salisbury, Wiltshire, UK.
During manufacture every stone
undergoes 11 different QA tests to ensure
that each one meets the very highest
standards possible.
CONTENTS
A high tolerance machined single platform
mounted with three grades of diamond
stone: 300, 600 and 1,200 grit; three ‘on
board’ click-on, click-off, magnetic leather
strop covers in two different leathers –
firm and soft; three uniquely formulated
grades of polishing wax – 1,800, 2,500 and
5,000; 30ml fully synthetic diamond lapping
fluid and diamond stone cleaning block,
all supplied in a bespoke tough canvas
storage case.
DIMENSIONS
• Overall size: 8 × 12in
• Diamond surface: 3 × 8 × 2.75in
• Total diamond surface: 66sq.in
• Weight not including ancillaries: 1.8kg
• Gross weight: 2.5kg
• 10-year bench stone guarantee:
MPOWER’s new SBS Bench Stone Plates
New DEROS RS 600 rotary sander
from Mirka® – powerful & precise
with a user-centric design
Mirka® UK’s new DEROS RS 600 rotary
sander blends power, precision and usercentric
design to tackle paint removal,
furniture restoration, cabinetry, solid
surface and flooring projects with ease.
This versatile new tool features a robust
750W brushless motor, which ensures
its suitability for sanding a wide variety
of materials and applications efficiently,
while minimising vibrations and noise.
The rotary sander effectively contains the
dust generated through its suction system,
which is distributed around the backing
pad to ensure optimal performance beyond
hole alignment, thus reducing health risks.
Despite being classed as a powerful heavy
duty sander, the DEROS RS 600 is lightweight
and compact, so the user can enjoy smooth
operation along with enhanced comfort and
productivity. In addition, the rotary sander
is equipped with Bluetooth technology,
which provides a host of monitoring and
configuration options.
Neil Newbrook, Business Sector Manager
– Wood for Mirka UK, says: “The DEROS RS
600’s rotary motion delivers aggressive
sanding, making it ideal for tackling tough
materials and heavy-duty applications, which
ensures fast and high material removal rates
in a compact, lightweight sander.”
To find out more about the new Mirka®
DEROS RS 600 rotary sander and other
products, see www.mirka.com/en.
are so tough they’re
covered by a ‘no quibble’
10-year guarantee –
double the industry
standard. Even if the
damage is down to years
and years of regular
sharpening, MPOWER
will supply free
replacement diamond
plates and free shipping.
For more information
on MPOWER Tools, visit
www.mpower-tools.
co.uk.
To be in with a chance
of winning 1 of 3 SBS
Triple Diamond Stone
Sharpening Stations,
visit www.pwtmag.co.uk
and answer the multiple
choice question below:
QUESTION: How many leather strops does the MPOWER
SBS Triple Diamond Stone Sharpening Station contain?
A: Five
B: Three
C: Four
The winners will be randomly drawn from all correct entries. The closing date for the competition
is 29 November 2024. Only one entry per person; multiple entries will be discarded. Employees
of Mapped Out Media Ltd and MPOWER Tools are not eligible to enter this competition
The new
DEROS RS 600
rotary sander
from Mirka®
blends power,
precision and
user-centric
design
20 ISSUE 001
PROFESSIONAL WOODWORKING TODAY
OCTOBER 2024
The Combilift team
celebrate their double win
Combilift wins two major accolades
at UKMHA Archie Awards
Combilift has gained further
global recognition having recently
secured awards in two categories
at the recent UK Materials Handling
Association Awards, which was held
in Birmingham on 14 September.
Up against some of the biggest names in
material handling, the company scooped
the coveted ‘Ergonomic Innovation of the
Year’ in addition to ‘Manufacturer Product
Innovation of the Year’ awards.
COMBI-CB70E – ‘ERGONOMIC
INNOVATION OF THE YEAR’
The Combi-CB70E was celebrated for
its ground-breaking ergonomic design.
The 7-ton electric-powered, multidirectional
counterbalance forklift is the shortest 7-ton
capacity truck on the market, making it
highly efficient with long loads in tight
spaces. The truck’s surprisingly spacious
cab, with floor-to-ceiling panoramic glass,
provides operators with excellent visibility
and enhanced safety.
Combilift retain Deloitte’s Best Managed
Company award for the 12th consecutive year
For the 12th consecutive time in the
awards 16-year history, Combilift has
once again been recognised as a Best
Managed Company, requalifying as
Platinum winner for the sixth time.
The company’s management prowess
was rewarded at Deloitte’s prestigious
awards ceremony, which was held in
Dublin on 19 September.
The Deloitte Best Managed Company
award acknowledges the achievements of
management teams, and not just individuals.
The accolade recognises overall business
performance based on the criteria of
Strategy, Capability and Innovation, Culture
and Commitment, as well as Governance
and Financial Performance. Judges examine
every company based on these four equally
weighted pillars to select a winner.
The Best Managed Companies Programme
originated in Canada in 1993, with Ireland’s
programme being the second longestrunning,
introduced in 2008. In addition
to Ireland and Canada, the programme
is currently run in 48 different countries,
across four continents.
Founded in 1998 by Martin McVicar and
Robert Moffett, Combilift has grown from a
small team of 10 to a total staff of over 850
people, selling to 85 countries worldwide.
When receiving the award, Martin said:
“It’s a great honour for us as a company to
be acknowledged once again by a global
brand such as Deloitte’s Best Managed
Companies. The credibility of this
global award enhances our
brand to scale internationally.”
For more information, see
www.combilift.com.
From left to right: Kevin Hughes;
James Sheerin; Karen O’Connell
A standout feature is the Auto Swivel Seat,
which automatically swivels 15° to the left
or right, depending on direction of travel.
This significantly reduces driver strain,
particularly when reversing.
The CB70E also incorporates a gas
strut suspension system, typically found in
larger industrial machinery. This advanced
suspension and large super-elastic tyres
ensures a smooth ride, even across rough
or uneven terrain or during extended shifts.
Combilift’s independent electric traction
system – previous Red Dot award winner
– provides 100% traction control for all
front and rear drive wheels. This system
eliminates the need for a differential lock
on slippery surfaces, reduces load swing, as
well as enhancing safety and precision when
transporting long, heavy loads – particularly
when navigating sideways, regardless of
ground conditions, for example.
The CB70E also incorporates a gas
strut suspension system, typically found in
larger industrial machinery. This advanced
suspension and large super-elastic tyres
ensures a smooth ride, even across rough
or uneven terrain or during extended shifts.
Combilift’s independent electric traction
system – previous Red Dot award winner
– provides 100% traction control for all front
and rear drive wheels. This system
eliminates the need for a differential lock
on slippery surfaces, reduces load swing,
as well as enhancing safety and precision
(Deloitte); Martin McVicar; Emma
Marron; and Christopher Lovett
when transporting long, heavy
loads – particularly when navigating
sideways, regardless of ground
conditions, for example.
COMBI LC BLADE – ‘MANUFACTURER
PRODUCT INNOVATION OF THE YEAR’
Combilift’s second award – ‘Manufacturer
Product Innovation of the Year’ – went
to the Combi LC Blade, a cutting-edge
machine designed specifically to address
the growing challenges of transporting
offshore wind turbine blades from the
manufacturing plant to storage or
transportation facilities. These blades,
which can reach up to 115m in length
and weigh up to 70 tonnes, have long
posed logistical challenges due to their
size, fragility and complexity.
Combilift CEO and Co-Founder,
Martin McVicar, said: “We’re more than
delighted to have received not just one,
but two prestigious accolades at this year’s
Archies, making this our 12th ceremony to
date. Competing against such high-calibre
competitors highlights what a fantastic
team we have, and their willingness to
push the boundaries of the material
handling industry.”
These awards solidify Combilift’s
winning momentum after taking home
‘Design Team of the Year’ for the LC Blade
and ‘Industry Leader Award’, which
recognised Martin McVicar’s transformative
leadership at the UK EMA Awards in London.
As Archimedes once said: “Give me a
lever long enough and a fulcrum on which
to place it, and I shall move the world.”
Combilift embodies this spirit of innovation
and continues to develop successful and
market-leading material handling solutions;
to find out more, see www.combilift.com.
OCTOBER 2024 PROFESSIONAL WOODWORKING TODAY ISSUE 001
21
Leadermac UK launches new website
featuring a range of high quality parts
Leadermac UK is excited to
announce the launch of a new,
customer-focused website, which
features over 350 high-quality
parts available for purchase.
Over the coming months, the company
will expand its inventory to offer 1,000+
parts, further enhancing its ability to
meet customers’ diverse needs.
Scott Powell, Marketing Manager at
Leadermac UK, stated: “The new website is a
game-changer for our customers, providing
a seamless shopping experience and easy
access to the parts they need. With our
upcoming expansion to over 1,000 parts,
we’re continuing to demonstrate our
commitment to delivering top-quality
support and service.”
The online shop is designed with an
intuitive interface and streamlined
navigation, making it easier than ever for
customers to find exactly what they need.
This development is part of Leadermac UK’s
ongoing efforts to improve after-care and
support for woodworking customers.
A leader in woodworking machinery and
parts, as well as a trusted industry partner,
Leadermac UK is dedicated to providing
innovative solutions for customers across
the industry. The company’s product
range includes high-performance
moulders, multi-rip saws, grinders and
a comprehensive selection of parts to ensure
long-term reliability and efficiency.
Visit www.leadermac.uk.com to explore
the new website and browse the current
parts selection. Ensure to stay tuned as the
company continues to add further parts
to support its growing customer base.
HiKOKI’s free battery
offer with cordless
tool purchases gives
users more power
& added value
Increase the available power from
your HiKOKI cordless tools by taking
advantage of the company’s free battery
offer. Available for a limited time, UK
customers investing in HiKOKI’s 18V
or MultiVolt cordless tools can claim
this great offer.
“This deal is designed to keep your
tools running longer and your projects
moving faster,” says Jonathan Peters,
HiKOKI’s Product Manager. “In the run
up to Christmas, you may be thinking
about replacing tired-out tools or just
giving yourself a present of raw power
to get jobs done quicker and with less
fuss. This free battery offer doesn’t come
around very often, so ensure to grab it
while it lasts!”
TWO WAYS TO CLAIM YOUR FREE
BATTERY
• Spend £359 or more on any HiKOKI
18V or 36V cordless tools and receive a
free 4.0Ah battery – BSL1840M Battery
Pack – to boost your tool’s runtime.
• Spend £459 or more on any HiKOKI
18V or 36V cordless tools and be
rewarded with a free MultiVolt battery
– BSL36A18X MultiVolt Battery Pack –
which is perfect for powering through
even the toughest jobs.
Simply make a qualifying purchase
and your free battery will be delivered
within 28 days. The promotion runs until
31 December 2024 so there’s plenty of
time to take advantage of these batteryboosting
deals. For further details, visit
www.hikoki-powertools.co.uk.
22 ISSUE 001
PROFESSIONAL WOODWORKING TODAY
OCTOBER 2024
Heywood Timber
Engineering tackles
Fermacell with
Striebig & AL-KO
The challenges of using Fermacell are well documented.
The fire-resistant fibre gypsum board, which is often
used as an alternative for plasterboard, blockwork and
wet screed, offers home builders some seriously good
credentials. However, its extremely fragile DNA can lead
to a more labour-intensive approach to manufacturing
in a bid to avoid excessive material waste and the
accumulation of workplace dust
For Heywood Timber Engineering, these
challenges were behind a compressive
two-year search for the right cutting
solution to tackle these problems head
on. The outcome was a Striebig
Compact vertical panel saw and AL-KO dust
extraction unit from TM Machinery.
COMBATTING ISSUES
“We manufacture roof trusses, floor
products and timber frames for our sister
company, Heywood Homes and other third
parties,” begins Domonic Farley, Operations,
QHSE, Transport and Logistics Manager at
Heywood Timber Engineering. “To do this,
we cut a lot of 8×4 Fermacell board. At 52kg
per board, they’re extremely difficult to cut
and due to their brittle nature, can easily
be broken when handled or machined
incorrectly. The compressed fibre structure
also means they unleash an unworldly
amount of fine dust when cut, which is
difficult to extract.
“Our old vertical panel saw was struggling
with this and to try and compensate, we
ended up outsourcing our Fermacell strip
work. We needed to combat these issues.
A lot of saw manufacturers said their models
could cut a wide range of materials, but
Fermacell really is a whole different ball
game. It was only once we’d seen the Striebig
Compact 4164 vertical panel saw perform
some cuts with a six-tooth blade and the
AL-KO PU 160 P dust extraction unit running
alongside it, that we knew we’d found what
we’d spent two years looking for. It offered
a clean, precise cut and made light work of
fine dust.”
TIME & LABOUR SAVINGS
Following a very simple installation process,
which saw the manufacturer merely needing
to add additional three-phase electric points
into its 40,000sq.ft factory, the saw and dust
extraction duo were installed within a day.
“It was as simple as it comes and the AL-KO
was plug and play. The whole process was
completed very quickly with very little
disruption. We got TM’s experts to give our
team some training so they could get a real
understating of how the saw worked and
how best to use it when cutting Fermacell
and other materials. This helped us hit the
ground running.”
Time and labour savings in the timber
frame department were immediate. “Before
the Striebig, we’d have five people cutting,
snapping and scoring Fermacell boards
by hand. It wasn’t a productive method.
An average job would take the team five
days to cut. Now, with the introduction
of the Striebig and AL-KO, the same job
can be done in half a day by a single
operator. Productivity has skyrocketed!”
Domonic continues: “Not only does this
allow us to utilise our labour force more
effectively and use them in other areas
of the business, we can be less reliant on
skilled labour to complete the job. In our
business, everyone has a role to play but
if you get the right people in the right
roles, you can save money and increase
productivity. That you can be sure of.
“We’ve also seen a huge reduction in
waste due to the way the saw cuts through
the material and the fine dust that’d always
cause so many problems in the factory has
now been eradicated.” This is due in part
to AL-KO’s extended filters, which increase
surface area and reduce pressure on the
filters – essential for working efficiently
with fine dust. They’re also made from
a SMP-Tex surface coated filter material,
which has been designed to prevent fine
dust penetrating the filters. In addition to
this, its large integral air surge tank also
ensures maximum filter cleaning with low
demand on your compressed air supply.
The automatic cleaning is also a great
feature. It really helps us stay on top
of maintenance.”
FLEXIBILITY FOR THE FUTURE
The Striebig and AL-KO partnership
also offers the growing company flexibility
going forward. “The house building sector
is constantly looking at ways to make their
homes more energy-efficient. This means
we’re always evolving and finding new ways
to achieve even better results. That’s why
we need the right machinery on our factory
floor to keep up with new materials and
techniques. The Striebig ticks this box and
allows us to improve our manufacturing
capabilities and work with a wider range
of materials quickly and accurately. This
in turn has allowed us to stop outsourcing
pre-cut strips and saves us time and
money during the production process.”
Domonic concludes: “This investment
has resulted in us being able to not only
complete existing jobs 80% quicker and
create a cleaner environment for our
workers, it’s also allowed us to streamline
production and restructure our workforce
to increase productivity. We couldn’t be
happier and would definitely recommend
TM Machinery to others.”
For more information, visit
www.tmmachinery.co.uk.
This investment
has resulted in us
being able to not only
complete existing jobs
80% quicker and create
a cleaner environment
for our workers, it’s
also allowed us to
streamline production
and restructure our
workforce to increase
productivity”
OCTOBER 2024 PROFESSIONAL WOODWORKING TODAY ISSUE 001
23
Wood Waste Technology helps I-Design furniture
save around £750 per month on skip hire costs
The owner of a Rutland-based manufacturing company is delighted following the purchase of a new wood waste
heater from Wood Waste Technology, which, as they’ve discovered first-hand, delivers everything promised
I-Design Furniture creates innovative
and robust educational accommodation
furniture and other bespoke pieces for
offices, reception areas and laboratories for
independent schools, universities and other
private clients.
The business manufactures in many
materials, but uses a lot of plywood due to
it being an eco-friendly, strong and durable
wood that can be easily fabricated to create
curved surfaces and other desired eyecatching
shapes.
Previously, I-Design’s workshop had
no heating, so was very cold in winter.
Temporary heat sources were employed
in a bid to add some warmth to the factory
on the coldest days, but these were often
inefficient and expensive to use.
After speaking to other wood-based
manufacturing companies and hearing
recommendations for investing in a wood
waste heater, Managing Directors Ben
Walsgrove and Adam Ross set about
conducting their own research. A quick
online search led the pair to discover Wood
Waste Technology, and a realisation that
a wood waste heater could indeed be the
ideal solution.
Following more information and a site
survey, Wood Waste Technology’s team
of specialist engineers installed a WT10
wood waste heater into the factory last
year. i-Design also purchased a summer
heat dump option along with the heater,
which allows the company to burn its
waste all-year round and send the heat
to atmosphere during warmer months.
Ben Walsgrove says: “Once Wood Waste
Technology’s engineers had installed the
heater, the difference was obvious and
the workshop went from freezing cold
to beautifully warm. We’re delighted with
our purchase, which has allowed us to save
around £750 per month on skip costs, as
well as providing free workshop heating.
Our team’s more content now the workshop
is warmer, so it’s good for morale as well
as the bottom line. Some of the staff now
come to work wearing shorts, even in the
winter! The wood waste heater does
everything we were promised it would,
and burns large amounts, including
plywood. It more than fulfils our business
requirements and has been a great
investment that will pay back quickly.”
Kurt Cockroft, MD at Wood Waste
Technology, comments: “We’re delighted
that I-Design is benefitting from the
purchase of a wood waste heater. We’d
advise any business that manufactures
using wood to investigate the options, as
some companies can experience a return
on their investment in under 12 months.”
Wood Waste Technology provides a full
range of wood waste heaters, from smallhand
fired units to larger fully-automatic
systems, as well as offering site survey,
design, manufacture, installation and
ongoing maintenance. The company also
services all types of wood waste heaters
and supplies genuine spares up to 60%
cheaper than others.
In addition, Wood Waste Technology
is the UK’s official distributor for Gross
Apparatebau GmbH – a German
manufacturer of dependable, precisionengineered
shredders and briquetters.
The company is also a distributor for
Putzmaus boiler tube cleaning systems – a
powerful but gentle routine maintenance
solution that’s quick and easy to use,
which helps to increase boiler efficiency
while lowering operating costs.
For more information on how to save
or make money by utilising your
wood waste, call 01785 250 400 or
visit www.woodwastetechnology.com,
www.grossuk.co.uk and www.putzmaus.
co.uk.
I-Design
Furniture’s
WT10 wood
waste heater
MARKETPLACE
International Woodworking Machinery Ltd
International Woodworking Machinery Ltd
Unit Unit 20, 20, Newark Newark Business Park, 3 Brunel Drive, Newark NG24 2EG
Tel Tel 01636918280
Mobile 07944108747
Email ibrown@iwmachines.co.uk
www.iwmachines.co.uk
www.soukup.co.uk
Used Machinery • Components • Services • Auctions • Recruitment
International Woodworking
Machinery Ltd
Unit 20, Newark Business Park,
3 Brunel Drive, Newark, NG24 2EG
MACHINES
IWM Falach Briquetting Presses Turning Your Biomass
www.iwmachines.co.uk
Wood Waste into Renewable Energy Briquettes.
Turn Your Biomass Wood Waste including MDF Dust into
Renewable Energy Wood Briquettes, eliminating landfill costs
or or even giving them away. IWM have Five Models Falach 30,
35, 35, 50, 50, 70 70 & 100 to to suit your Production Requirements at very
competitive prices. Each machine can be Supplied freestanding
our our Installed under your existing Dust extraction with 5 Bag
Carousel Bagging Units. We have many examples installed in
UK, UK, Please ask ask for for details of of installations near YOU
Bring your your waste material for for Demonstration
• Uk’s Leading • UK’s Briquette leading briquette Machine machine
with
over 500 with sold over in the 750 Uksold in the UK
• 6 Machines • 6 machines the range in the producing range
from 20-100kgs/hr producing from 20-100kgs/hr
• Certified •
Proven, to meet Briquettes governments burn
NEW ‘Clean as hot Air as Strategy’ coal
Mobile
Mobile
07944
07944
108747
108747
•
•
ibrown@iwmachines.co.uk
ibrown@iwmachines.co.uk
www.iwmachines.co.uk
www.iwmachines.co.uk
•
•
www.soukup.co.uk
www.soukup.co.uk
Visit or send your wood waste
Visit material our to showroom our in in Newark with
your Newark material for a demonstration for a demonstration
T: 01636 918280 M: 07970 431899 E: henry@iwmachines.co.uk
T: T: 01636 918280 M: 07944 108747 E: ibrown@iwmachines.co.uk
IWM.5_JA_USE.indd 1 10/09/2021 11:47
IWM.5_JA_USE.indd 1 10/09/2021 11:47
IWM_JA365.indd 1 20/08/2024 21:12
24 ISSUE 001
PROFESSIONAL WOODWORKING TODAY
OCTOBER 2024
CALL FOR
YOUR
PERSONAL
OFFER!
COMPACT,
EFFICIENT, PRECISE
PRESSURE BEAM SAW KAPPA AUTOMATIC EDITION
As one of the heaviest saws in its class, the Format4 kappa automatic edition, with its steel pressure beam and material pusher, is built
to last and delivers high-quality mechanical engineering. High-end cutting edges, maximum precision and maximum repeatability are
the results of this philosophy. With a newly developed operating panel with touch screen control, a cutting direction against the fence
as well as a a saw blade projection of 85/95 mm, it convinces in all respects. The main saw is supported by a 13.5 kW motor, a
350 mm saw blade diameter, a separate scoring unit with 1.1 kW, 150 mm scoring blade diameter and the possibility of adjustment
during operation.
kappa automatic 100/85 edition
FELDER GROUP UK LTD.
Unit 2 Sovereign Business Park, Joplin Court, Crownhill, Milton Keynes, MK8 0JP
Immediate Info Tel. 01908 635000, www.felder-group.co.uk
FELDER GROUP SCOTLAND Unit 4 Lindsay Square, Deans Ind Est, Livingston, EH54 8RL
... in addition to performance
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kappa automatic classic