Cat M Series - Romi
Cat M Series - Romi
Cat M Series - Romi
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M <strong>Series</strong><br />
Programmable Engine Lathes<br />
1
Production line of M Lathes.<br />
Investments in innovation and quality make <strong>Romi</strong> one of the most<br />
distinguished machine tool builders in the international market<br />
Along more than 77 years, <strong>Romi</strong> has built<br />
a reputation of a company capable of<br />
generating innovative solutions.<br />
<strong>Romi</strong> is recognized for its leadership in<br />
the business segments of Machine Tools,<br />
Plastic Injection Molding Machines, Cast<br />
Iron Parts and High Precision Adjustable<br />
Boring Systems and its manufacturing<br />
complex is recognized as one of the<br />
most modern and advanced in the capital<br />
goods industry.<br />
2<br />
International<br />
Patents that<br />
validate <strong>Romi</strong>’s<br />
investment in<br />
technology and<br />
engineering.<br />
Permanent investments in R&D ensure<br />
the cutting-edge technology of its<br />
products<br />
<strong>Romi</strong> continuous investment in research<br />
and development through experienced<br />
engineers and technicians drive the<br />
company to serve customers with state-<br />
of-the-art products. As a result, many<br />
patents have been granted to <strong>Romi</strong><br />
in some of the most competitive and<br />
industrialized countries.<br />
<strong>Romi</strong> quality and environmental<br />
management systems comply with the<br />
highly respected international standards<br />
ISO9001:2000 and ISO14001:2004.<br />
Plant 16. One of the most modern and best equipped<br />
machine tool factories in the world.<br />
Worldwide presence<br />
<strong>Romi</strong> is a dynamic, modern and<br />
competitive company in the globalized<br />
economy and its products are present<br />
in demanding markets such as the USA,<br />
Germany, Italy, England and Japan.<br />
<strong>Romi</strong> sales and service network covers all<br />
the Brazilian territory through more than<br />
30 direct offices.<br />
International market is covered by its<br />
subsidiaries located in the USA and<br />
Germany and through distributors sited<br />
at strategic logistic centers around<br />
the world, fully prepared to support<br />
customers through supplying an<br />
extensive range of services including<br />
spare parts, technical information,<br />
performing tests and machining<br />
demonstrations.
Laser cutting machine for sheet metal:<br />
high precision and productivity.<br />
Spindle cartridges are assembled in an ultra clean<br />
room, where the temperature, relative humidity and<br />
the amount and size of particles in the atmosphere<br />
are controlled.<br />
Finite element analysis<br />
guarantees high quality<br />
beginning in the design<br />
stage.<br />
Finishing of <strong>Romi</strong> machining tools is accomplished<br />
with high precision equipment.<br />
Computerized<br />
three-dimensional<br />
measuring<br />
equipment for<br />
geometric checking<br />
of machined parts.<br />
3
Examples of parts produced<br />
4<br />
Excellent versatility<br />
at several operating<br />
levels with accuracy<br />
and productivity.<br />
Designation for European market: M 420<br />
Designation for USA market: M 17<br />
Equipped with optionals:<br />
quick change tool holder and universal chuck. For the USA<br />
market, the fixed cover over the tailstock is an optional.<br />
Designation for European market: M 510<br />
Designation for USA market: M 20<br />
Equipped with optionals: 8-station disk type automatic<br />
turret and hydraulic chuck.<br />
Remark: CE safety regulation compliance for Europe Community only<br />
M <strong>Series</strong> lathes are extremely versatile<br />
machines that can be used for machining<br />
many different types of parts. They<br />
offer the user superior productivity and<br />
precision.<br />
The interactive numerical control of the<br />
M <strong>Series</strong> provides the ease operation<br />
of an engine lathe with the productivity<br />
of a CNC lathe. These features are<br />
combined with high rates of metal<br />
removal, rapid positioning and excellent<br />
machining precision.
Designation for European market: M 580<br />
Designation for USA market: M 23<br />
Equipped with optionals: hydraulic tailstock, 8-station<br />
disk type automatic turret and hydraulic chuck.<br />
Designation for European market: M 680<br />
Designation for USA market: M 27<br />
Equipped with optionals: hydraulic chuck and 4-station<br />
square automatic turret.<br />
Designation for European market: M 850<br />
Designation for USA market: M 33<br />
Equipped with optionals: hydraulic tailstock and<br />
8-station disk type automatic turret.<br />
Remark: CE safety regulation compliance for Europe Community only<br />
5
CNC with interactive<br />
programming and operating<br />
system.<br />
GE-Fanuc 21i with<br />
multi-language screens<br />
high performance and<br />
reliable numerical control.<br />
Headstock with a high<br />
precision spindle that<br />
provides rigidity for heavy<br />
cutting.<br />
Headstock structure is<br />
very rigid and is designed<br />
to absorb the vibrations<br />
inherent in heavy cutting.<br />
Transmission by poly-V belt:<br />
greater power transmission<br />
efficiency and lower noise<br />
level.<br />
High power and high<br />
torque drive unit.<br />
Rigid structure, designed<br />
as a CNC lathe, provides<br />
better surface finish, and<br />
increases the life of the<br />
machine and your cutting<br />
tools.<br />
6<br />
Machining area<br />
completely enclosed<br />
with front sliding<br />
doors.<br />
Control carriage:<br />
versatility for the<br />
operator.
Carriage and cross slide<br />
guideways are coated<br />
with Turcite to permit fast<br />
acceleration, higher feed<br />
rates and provide longer<br />
useful life of the machine.<br />
Hardened and ground cross<br />
slide and bed guideway<br />
ways are automatically<br />
lubricated.<br />
Very rigid and stable<br />
lathe bed.<br />
Heavy duty tailstock is<br />
manually operated.<br />
Optional power operated<br />
quill.<br />
Servomotors coupled to<br />
high precision ball screws<br />
assure accurate positioning,<br />
repeatability, as well as<br />
fast acceleration and<br />
deceleration.<br />
Interface for optional chip<br />
conveyor.<br />
7
Headstock<br />
Driven by AC motor through pulleys and<br />
a poly-V belt, speeds are continuously<br />
variable. The main spindle is supported<br />
by permanently lubricated high precision<br />
bearings.<br />
The bearings high load capacity provides<br />
rigidity and superior vibration dampening<br />
under the most severe cutting conditions.<br />
The result is precise parts with the<br />
desired surface finish.<br />
Headstock, geared with 2 speed ranges<br />
(M 23 / M 580, M 27 / M 680, M 33 / M 850<br />
and M 43 / M 1100).<br />
Control apron<br />
Provided with the electronic handwheels<br />
that control the manual movement of the<br />
X and Z axes, switches and a joystick.<br />
All the necessary controls for manual<br />
operation of the lathe are located here.<br />
The control apron is outside the guards<br />
and can be uncoupled from the carriage<br />
for automatic operation.<br />
Patented in Brazil and USA with<br />
correspondent patent application in<br />
England, France, Germany, Italy, Mexico<br />
and Spain.<br />
8<br />
Direct drive headstock<br />
(M 17 / M 420 and M 20 / M 510).
Lathe bed<br />
The bed is supported by cast iron<br />
columns. The bed and columns have<br />
extensive internal ribbing to provide<br />
superior absorption of vibration during<br />
any machining conditions.<br />
The plane and prismatic guide ways<br />
are induction hardened and ground and<br />
constitute a self adjusting system that<br />
guarantees full contact of the carriage on<br />
the bed.<br />
These features are critical to provide<br />
rigidity, stability and precision during high<br />
stock removal operations.<br />
Tailstock<br />
With manually operated quill. Heavy duty<br />
structure provides the necessary rigidity<br />
to support heavy parts and heavy cutting.<br />
Tailstock with pneumatically driven quill for M 17 /<br />
M 420 and M 20 / M 510 (optional).<br />
Carriage and<br />
cross slide<br />
The cross slide guideways are induction<br />
hardened and ground.<br />
The carriage guideways are coated<br />
with Turcite, a low friction material that<br />
enables precision movements and fast<br />
acceleration and deceleration. For greater<br />
lubrication efficiency the Turcite has an<br />
extensive system of oil grooves that<br />
allow the smooth flow of oil as well as<br />
lubrication retention in key areas.<br />
The low friction material and the effective<br />
lubrication system guarantee greater<br />
resistance to wear of movable parts,<br />
providing longer machine<br />
useful life.<br />
Quick change tool holder with 2 or 3 tool attachment<br />
sides (optional)<br />
Tailstock with hydraulically driven quill for M 23 /<br />
M 580 and M 27 / M 680 (optional)<br />
Tailstock with manually or hydraulically driven quill<br />
for M 33 / M 850, M 43 / M 1100 and M 51 / M 1300<br />
(optional)<br />
Turret (optional)<br />
The M <strong>Series</strong> lathes can be equipped<br />
with different turret types, designed to<br />
support heavy duty machining operations.<br />
8-station disk type automatic turret<br />
4-station square automatic turret<br />
Steady rest (optional)<br />
The M <strong>Series</strong> can be equipped with<br />
different steady rest types, designed to<br />
support large parts like wagon shafts,<br />
petroleum tubes, etc, during machining<br />
operation.<br />
“U type” steady rest with rollers<br />
Table rest with rollets<br />
9
GE-Fanuc 21i-T<br />
Versatile and highly<br />
reliable control<br />
The M <strong>Series</strong> offers the user the flexibility of<br />
selecting different operating modes:<br />
• Manual Mode<br />
• Basic Mode<br />
• Fixed Cycles Mode<br />
• G Code Programming Mode<br />
Manual Mode<br />
Using the electronic handwheels, a workpiece can<br />
be manually machined as in an engine lathe.<br />
10<br />
Basic Mode<br />
The first work piece can be machined step-bystep<br />
through the electronic handwheels and<br />
simultaneously each step of the operation can be<br />
recorded.<br />
In this mode, the control provides canned cycles to<br />
aid manual cutting, for example; taper and circular<br />
machining.<br />
Specific data for the operation to be performed<br />
must be introduced in the respective command<br />
screens using only one electronic hand wheel the X<br />
and Z axes are moved simultaneously.<br />
Movements and other commands can be recorded<br />
as a program to reproduce parts geometrically the<br />
same as the first one.<br />
Fixed Cycles Mode<br />
CNC possesses fixed cycles for:<br />
• Roughing and finishing<br />
• Grooving<br />
• Thread cutting<br />
• Drilling<br />
• Rigid tap<br />
It enables the operator to generate a program<br />
based on information he has entered in the profile<br />
generating graphic screens. The operator enters<br />
the machining information (feed, speed, and depth<br />
of cut) as guided by the software.<br />
Profile Generating Screen - GE-Fanuc 21i-T.<br />
The part geometry is inserted through a series of<br />
lines and/or arcs.<br />
As the part geometry is created, the profile drawing<br />
is shown on the graph.<br />
Once the part and program information is entered,<br />
the machining simulation can be seen on<br />
the screen.<br />
Machining Simulating Screen - GE-Fanuc 21i-T<br />
The program is developed in stages properly<br />
sequenced to generate the machining operation.<br />
Commands for tool changes, spindle speed and<br />
miscellaneous functions (M) such as spindle direction<br />
and coolant control are automatically recorded<br />
and introduced through a soft key at the proper<br />
stages in the program.<br />
Mode for G-code programing<br />
The program can be developed directly in G-code<br />
language, operating as a typical CNC lathe.<br />
Remote Diagnostic<br />
(Optional) (*)<br />
The M <strong>Series</strong> machines can be equipped with<br />
the optional Remote Diagnostic that enables the<br />
analysis and solution of machine problems by a<br />
<strong>Romi</strong> service technician located at a distance,<br />
using a PC installed at <strong>Romi</strong> and a user’s telephone<br />
line connected to the machine.<br />
CNC information such as alarms, configuration<br />
parameters, programs, etc. may be obtained for<br />
remote problem analysis and solution, reducing<br />
machine idle time and maintenance costs.<br />
(*) Requires the optional: Remote Diagnostic Interface
Indústrias <strong>Romi</strong> SA<br />
Av Pérola Byington 56<br />
Santa Bárbara d’Oeste SP<br />
13453 900 Brazil<br />
Phone +55 (19) 3455 9199<br />
Fax +55 (19) 3455 1030<br />
export-mf@romi.com.br<br />
www.romi.com.br<br />
<strong>Romi</strong> Machine Tools, Ltd<br />
1845 Airport Exchange Blvd<br />
Erlanger, KY<br />
41018 USA<br />
Phone +1 (859) 647 7566<br />
Fax +1 (859) 647 9122<br />
sales@romiusa.com<br />
www.romiusa.com<br />
<strong>Romi</strong> Europa GmbH<br />
Wasserweg 19<br />
D 64521 Gross Gerau<br />
Germany<br />
Phone +49 (6152) 8055 0<br />
Fax +49 (6152) 8055 50<br />
sales@romi-europa.de<br />
M <strong>Series</strong> / IN / AG - Printed in Brazil - Please recycle - Specifications are subject to change without prior notice.