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Cat M Series - Romi

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M <strong>Series</strong><br />

Programmable Engine Lathes<br />

1


Production line of M Lathes.<br />

Investments in innovation and quality make <strong>Romi</strong> one of the most<br />

distinguished machine tool builders in the international market<br />

Along more than 77 years, <strong>Romi</strong> has built<br />

a reputation of a company capable of<br />

generating innovative solutions.<br />

<strong>Romi</strong> is recognized for its leadership in<br />

the business segments of Machine Tools,<br />

Plastic Injection Molding Machines, Cast<br />

Iron Parts and High Precision Adjustable<br />

Boring Systems and its manufacturing<br />

complex is recognized as one of the<br />

most modern and advanced in the capital<br />

goods industry.<br />

2<br />

International<br />

Patents that<br />

validate <strong>Romi</strong>’s<br />

investment in<br />

technology and<br />

engineering.<br />

Permanent investments in R&D ensure<br />

the cutting-edge technology of its<br />

products<br />

<strong>Romi</strong> continuous investment in research<br />

and development through experienced<br />

engineers and technicians drive the<br />

company to serve customers with state-<br />

of-the-art products. As a result, many<br />

patents have been granted to <strong>Romi</strong><br />

in some of the most competitive and<br />

industrialized countries.<br />

<strong>Romi</strong> quality and environmental<br />

management systems comply with the<br />

highly respected international standards<br />

ISO9001:2000 and ISO14001:2004.<br />

Plant 16. One of the most modern and best equipped<br />

machine tool factories in the world.<br />

Worldwide presence<br />

<strong>Romi</strong> is a dynamic, modern and<br />

competitive company in the globalized<br />

economy and its products are present<br />

in demanding markets such as the USA,<br />

Germany, Italy, England and Japan.<br />

<strong>Romi</strong> sales and service network covers all<br />

the Brazilian territory through more than<br />

30 direct offices.<br />

International market is covered by its<br />

subsidiaries located in the USA and<br />

Germany and through distributors sited<br />

at strategic logistic centers around<br />

the world, fully prepared to support<br />

customers through supplying an<br />

extensive range of services including<br />

spare parts, technical information,<br />

performing tests and machining<br />

demonstrations.


Laser cutting machine for sheet metal:<br />

high precision and productivity.<br />

Spindle cartridges are assembled in an ultra clean<br />

room, where the temperature, relative humidity and<br />

the amount and size of particles in the atmosphere<br />

are controlled.<br />

Finite element analysis<br />

guarantees high quality<br />

beginning in the design<br />

stage.<br />

Finishing of <strong>Romi</strong> machining tools is accomplished<br />

with high precision equipment.<br />

Computerized<br />

three-dimensional<br />

measuring<br />

equipment for<br />

geometric checking<br />

of machined parts.<br />

3


Examples of parts produced<br />

4<br />

Excellent versatility<br />

at several operating<br />

levels with accuracy<br />

and productivity.<br />

Designation for European market: M 420<br />

Designation for USA market: M 17<br />

Equipped with optionals:<br />

quick change tool holder and universal chuck. For the USA<br />

market, the fixed cover over the tailstock is an optional.<br />

Designation for European market: M 510<br />

Designation for USA market: M 20<br />

Equipped with optionals: 8-station disk type automatic<br />

turret and hydraulic chuck.<br />

Remark: CE safety regulation compliance for Europe Community only<br />

M <strong>Series</strong> lathes are extremely versatile<br />

machines that can be used for machining<br />

many different types of parts. They<br />

offer the user superior productivity and<br />

precision.<br />

The interactive numerical control of the<br />

M <strong>Series</strong> provides the ease operation<br />

of an engine lathe with the productivity<br />

of a CNC lathe. These features are<br />

combined with high rates of metal<br />

removal, rapid positioning and excellent<br />

machining precision.


Designation for European market: M 580<br />

Designation for USA market: M 23<br />

Equipped with optionals: hydraulic tailstock, 8-station<br />

disk type automatic turret and hydraulic chuck.<br />

Designation for European market: M 680<br />

Designation for USA market: M 27<br />

Equipped with optionals: hydraulic chuck and 4-station<br />

square automatic turret.<br />

Designation for European market: M 850<br />

Designation for USA market: M 33<br />

Equipped with optionals: hydraulic tailstock and<br />

8-station disk type automatic turret.<br />

Remark: CE safety regulation compliance for Europe Community only<br />

5


CNC with interactive<br />

programming and operating<br />

system.<br />

GE-Fanuc 21i with<br />

multi-language screens<br />

high performance and<br />

reliable numerical control.<br />

Headstock with a high<br />

precision spindle that<br />

provides rigidity for heavy<br />

cutting.<br />

Headstock structure is<br />

very rigid and is designed<br />

to absorb the vibrations<br />

inherent in heavy cutting.<br />

Transmission by poly-V belt:<br />

greater power transmission<br />

efficiency and lower noise<br />

level.<br />

High power and high<br />

torque drive unit.<br />

Rigid structure, designed<br />

as a CNC lathe, provides<br />

better surface finish, and<br />

increases the life of the<br />

machine and your cutting<br />

tools.<br />

6<br />

Machining area<br />

completely enclosed<br />

with front sliding<br />

doors.<br />

Control carriage:<br />

versatility for the<br />

operator.


Carriage and cross slide<br />

guideways are coated<br />

with Turcite to permit fast<br />

acceleration, higher feed<br />

rates and provide longer<br />

useful life of the machine.<br />

Hardened and ground cross<br />

slide and bed guideway<br />

ways are automatically<br />

lubricated.<br />

Very rigid and stable<br />

lathe bed.<br />

Heavy duty tailstock is<br />

manually operated.<br />

Optional power operated<br />

quill.<br />

Servomotors coupled to<br />

high precision ball screws<br />

assure accurate positioning,<br />

repeatability, as well as<br />

fast acceleration and<br />

deceleration.<br />

Interface for optional chip<br />

conveyor.<br />

7


Headstock<br />

Driven by AC motor through pulleys and<br />

a poly-V belt, speeds are continuously<br />

variable. The main spindle is supported<br />

by permanently lubricated high precision<br />

bearings.<br />

The bearings high load capacity provides<br />

rigidity and superior vibration dampening<br />

under the most severe cutting conditions.<br />

The result is precise parts with the<br />

desired surface finish.<br />

Headstock, geared with 2 speed ranges<br />

(M 23 / M 580, M 27 / M 680, M 33 / M 850<br />

and M 43 / M 1100).<br />

Control apron<br />

Provided with the electronic handwheels<br />

that control the manual movement of the<br />

X and Z axes, switches and a joystick.<br />

All the necessary controls for manual<br />

operation of the lathe are located here.<br />

The control apron is outside the guards<br />

and can be uncoupled from the carriage<br />

for automatic operation.<br />

Patented in Brazil and USA with<br />

correspondent patent application in<br />

England, France, Germany, Italy, Mexico<br />

and Spain.<br />

8<br />

Direct drive headstock<br />

(M 17 / M 420 and M 20 / M 510).


Lathe bed<br />

The bed is supported by cast iron<br />

columns. The bed and columns have<br />

extensive internal ribbing to provide<br />

superior absorption of vibration during<br />

any machining conditions.<br />

The plane and prismatic guide ways<br />

are induction hardened and ground and<br />

constitute a self adjusting system that<br />

guarantees full contact of the carriage on<br />

the bed.<br />

These features are critical to provide<br />

rigidity, stability and precision during high<br />

stock removal operations.<br />

Tailstock<br />

With manually operated quill. Heavy duty<br />

structure provides the necessary rigidity<br />

to support heavy parts and heavy cutting.<br />

Tailstock with pneumatically driven quill for M 17 /<br />

M 420 and M 20 / M 510 (optional).<br />

Carriage and<br />

cross slide<br />

The cross slide guideways are induction<br />

hardened and ground.<br />

The carriage guideways are coated<br />

with Turcite, a low friction material that<br />

enables precision movements and fast<br />

acceleration and deceleration. For greater<br />

lubrication efficiency the Turcite has an<br />

extensive system of oil grooves that<br />

allow the smooth flow of oil as well as<br />

lubrication retention in key areas.<br />

The low friction material and the effective<br />

lubrication system guarantee greater<br />

resistance to wear of movable parts,<br />

providing longer machine<br />

useful life.<br />

Quick change tool holder with 2 or 3 tool attachment<br />

sides (optional)<br />

Tailstock with hydraulically driven quill for M 23 /<br />

M 580 and M 27 / M 680 (optional)<br />

Tailstock with manually or hydraulically driven quill<br />

for M 33 / M 850, M 43 / M 1100 and M 51 / M 1300<br />

(optional)<br />

Turret (optional)<br />

The M <strong>Series</strong> lathes can be equipped<br />

with different turret types, designed to<br />

support heavy duty machining operations.<br />

8-station disk type automatic turret<br />

4-station square automatic turret<br />

Steady rest (optional)<br />

The M <strong>Series</strong> can be equipped with<br />

different steady rest types, designed to<br />

support large parts like wagon shafts,<br />

petroleum tubes, etc, during machining<br />

operation.<br />

“U type” steady rest with rollers<br />

Table rest with rollets<br />

9


GE-Fanuc 21i-T<br />

Versatile and highly<br />

reliable control<br />

The M <strong>Series</strong> offers the user the flexibility of<br />

selecting different operating modes:<br />

• Manual Mode<br />

• Basic Mode<br />

• Fixed Cycles Mode<br />

• G Code Programming Mode<br />

Manual Mode<br />

Using the electronic handwheels, a workpiece can<br />

be manually machined as in an engine lathe.<br />

10<br />

Basic Mode<br />

The first work piece can be machined step-bystep<br />

through the electronic handwheels and<br />

simultaneously each step of the operation can be<br />

recorded.<br />

In this mode, the control provides canned cycles to<br />

aid manual cutting, for example; taper and circular<br />

machining.<br />

Specific data for the operation to be performed<br />

must be introduced in the respective command<br />

screens using only one electronic hand wheel the X<br />

and Z axes are moved simultaneously.<br />

Movements and other commands can be recorded<br />

as a program to reproduce parts geometrically the<br />

same as the first one.<br />

Fixed Cycles Mode<br />

CNC possesses fixed cycles for:<br />

• Roughing and finishing<br />

• Grooving<br />

• Thread cutting<br />

• Drilling<br />

• Rigid tap<br />

It enables the operator to generate a program<br />

based on information he has entered in the profile<br />

generating graphic screens. The operator enters<br />

the machining information (feed, speed, and depth<br />

of cut) as guided by the software.<br />

Profile Generating Screen - GE-Fanuc 21i-T.<br />

The part geometry is inserted through a series of<br />

lines and/or arcs.<br />

As the part geometry is created, the profile drawing<br />

is shown on the graph.<br />

Once the part and program information is entered,<br />

the machining simulation can be seen on<br />

the screen.<br />

Machining Simulating Screen - GE-Fanuc 21i-T<br />

The program is developed in stages properly<br />

sequenced to generate the machining operation.<br />

Commands for tool changes, spindle speed and<br />

miscellaneous functions (M) such as spindle direction<br />

and coolant control are automatically recorded<br />

and introduced through a soft key at the proper<br />

stages in the program.<br />

Mode for G-code programing<br />

The program can be developed directly in G-code<br />

language, operating as a typical CNC lathe.<br />

Remote Diagnostic<br />

(Optional) (*)<br />

The M <strong>Series</strong> machines can be equipped with<br />

the optional Remote Diagnostic that enables the<br />

analysis and solution of machine problems by a<br />

<strong>Romi</strong> service technician located at a distance,<br />

using a PC installed at <strong>Romi</strong> and a user’s telephone<br />

line connected to the machine.<br />

CNC information such as alarms, configuration<br />

parameters, programs, etc. may be obtained for<br />

remote problem analysis and solution, reducing<br />

machine idle time and maintenance costs.<br />

(*) Requires the optional: Remote Diagnostic Interface


Indústrias <strong>Romi</strong> SA<br />

Av Pérola Byington 56<br />

Santa Bárbara d’Oeste SP<br />

13453 900 Brazil<br />

Phone +55 (19) 3455 9199<br />

Fax +55 (19) 3455 1030<br />

export-mf@romi.com.br<br />

www.romi.com.br<br />

<strong>Romi</strong> Machine Tools, Ltd<br />

1845 Airport Exchange Blvd<br />

Erlanger, KY<br />

41018 USA<br />

Phone +1 (859) 647 7566<br />

Fax +1 (859) 647 9122<br />

sales@romiusa.com<br />

www.romiusa.com<br />

<strong>Romi</strong> Europa GmbH<br />

Wasserweg 19<br />

D 64521 Gross Gerau<br />

Germany<br />

Phone +49 (6152) 8055 0<br />

Fax +49 (6152) 8055 50<br />

sales@romi-europa.de<br />

M <strong>Series</strong> / IN / AG - Printed in Brazil - Please recycle - Specifications are subject to change without prior notice.

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