Sleep Tech January - February 2025
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January - February 2025
OUR
SUSTAINABILITY
APPROACH
Editor
Heimtextil presents
every need for sleeping
better. So do we.
As the new year unfolds, we are delighted to
once again participate in the globally renowned
Heimtextil Frankfurt fair, a cornerstone event
for the home and contract textiles industry. For
over 30 years, this fair has provided an exceptional
platform for innovation, connection,
and growth—and this year promises to be no
exception.
Our stand in the foyer of Hall 4.1, a prime location
where nearly all visitors and exhibitors pass
through, highlights our ongoing commitment to
being at the heart of industry advancements.
Heimtextil has notably expanded its focus on
sleep products over the past five years, and the “Sleep Zone” has become
a hub of innovation, showcasing exceptional solutions for better
sleep.
This year’s fair stands out for its comprehensive display, not only
of ready-made sleep products like mattresses, quilts, bed covers,
and pillows, but also of cutting-edge technological offerings such as
mattress machinery, components, and materials. In this issue of Sleep
Tech magazine, we proudly feature samples of Türkiye’s finest mattress
manufacturing materials and machinery, highlighting the technological
capabilities that set our industry apart.
As we explore Heimtextil’s latest trends and innovations, we look forward
to bringing you in-depth coverage in our next issue. Together, let’s
make 2024 a year of progress, collaboration, and technological breakthroughs
in sleep solutions.
Editor
Mehmet SÖZTUTAN
mehmet.soztutan@img.com.tr
Mehmet Soztutan
Publisher
ISTMAG
Magazin Gazetecilik Yayıncılık
İç ve Dış Ticaret Ltd. Şti.
Adına sahibi
H. Ferruh IŞIK
Managing Editor
(Responsible)
Mehmet SOZTUTAN
(mehmet.soztutan@img.com.tr)
Editorial Consultants
Assoc. Prof. Mehmet Ali OZBUDUN
Recep SAHIN
Omer Faruk GORUN
Advertising Sales Manager
Omer Faruk GORUN
(omer.gorun@img.com.tr)
T: +90 224 211 44 50-51
M: +90 505 299 62 65
Foreign Relations Manager.
Ayca SARIOGLU
(ayca.sarioglu@img.com.tr)
Art Director
Tolga CAKMAKLI
(tolga.cakmakli@img.com.tr)
Technical Manager
Tayfun AYDIN
(tayfun.aydin@img.com.tr)
Web Developer
Emre YENER
(emre.yener@img.com.tr)
Finance Manager
Yusuf DEMIRKAZIK
(yusuf.demirkazik@img.com.tr)
Subscription
Ismail OZCELIK
(ismail.ozcelik@img.com.tr)
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8 SleepTech • January - February
Contents
C
O
N
T
E
N
T
S
6 Heimtextil presents every need for
sleeping better. So do we.
12 Find the perfect hybrid mattress
for your sleep
22 Innovative bed base technologies:
Enhancing sleep comfort
28 Riding the wave of change in
2024, Gemba Machinery sets
its sights on new machines and
routes in 2025
32 How to choose the best mattress
topper
36 The secret to a better mattress?
High-performance polymers
42 Springs in mattress
manufacturing: Types and
advantages
50 Mert Mattress Machinery is
unlocking a world of innovation
with its strategic investments
56 Comfytex: Demand for
environmentally friendly products
opens the door to golden
opportunities!
60 Boyçelik to triple in South America
in 3 years
62 Shaping the future of mattress
production: Allbemac sets its
sights on 2025 with gamechanging
targets and cutting-edge
solutions!
64 CIFM / interzum guangzhou
2025: Asia’s premier furniture
manufacturing event returns to
shape the future
70 Nespon Makina sets the stage for
a new era in the industry!
72 Eurasia’s Leading Bed Industry
Exhibition was held: IBIA EXPO
2024
78 Doqu Home: Crafting beauty into
the essence of Türkiye
82 The secret power of fair exhibitors:
Lima logistics’ flawless operational
service
86 Özen İplik: Weaving Success, One
Thread at a Time
88 Mitsan Sünger: Pioneering
the future with cutting-edge
technology
90 Durak Tekstil defies the odds and
sets its sights high for 2025
92 Feltturc is poised for a breakout in
growth and quality in 2025 after a
strong 2024
94 YayFoam reached new heights in
2024, raising the bar for 2025
100 Discover innovations at India
Mattress Tech Expo 2025
104 A new leader is about to shake
up the sector on a global scale!
106 A powerhouse is making waves in
the global market
109 A new standard in sustainability
and comfort with securely bonded
mattresses
INDEX ADS
Boyçelik..................................................................... Front cover
Boyteks...................................................................... Back cover
Form Sünger........................................................ Front cover ear
Mert Makina............................................................................... 1
Comfytex................................................................................2-3
Kırayteks.................................................................................4-5
Nova.......................................................................................... 7
Nova.......................................................................................... 9
Gemba................................................................................ 10-11
Kimyapsan............................................................................... 13
Özenplik................................................................................... 15
Altansan Kimya........................................................................ 17
MattressTech India................................................................... 19
Giz Grup.............................................................................20-21
Robatech................................................................................. 23
Ural Medikal........................................................................26-27
Bed Cover...........................................................................30-31
Marsala...............................................................................34-35
Day Plastik............................................................................... 37
Kaliteks.................................................................................... 39
Nerteks.................................................................................... 41
Nanoyay...................................................................................43
Mattress Production................................................................45
Bor-Sa..................................................................................... 47
Kangaroo................................................................................. 49
Mars Teks...........................................................................54-55
Tefa.....................................................................................58-59
Erplast............................................................................... 68-69
IBIA.......................................................................................... 71
EDR Kimya..........................................................................76-77
Lima......................................................................................... 81
Hometex............................................................................ 84-85
Dellsa................................................................................. 98-99
10 SleepTech • January - February
Pure Water, Cleaner Future
File
Find the perfect hybrid mattress
for your sleep
Two of the leading hybrid
mattresses, the Bear Elite
Hybrid and the Helix Midnight
Luxe, bring unique features
to the market. In this face-off,
we explore their designs, comfort,
and value to help you find
your perfect sleep solution.
Bear Elite Hybrid vs Helix
Midnight Luxe:
Choosing the right mattress can
be daunting, especially with premium
options like the Bear Elite
Hybrid and the Helix Midnight
Luxe vying for attention. Both
are standout hybrid mattresses
with unique features that cater
to different sleep styles and preferences.
Here’s a breakdown to
help you make the best choice
for a restful night.
Materials & design
• Bear Elite Hybrid: This 14-inch
mattress features a hand-quilted
cover with phase-change
materials (PCM) for cooling, copper-infused
foam for temperature
regulation, and a Celliant cover
option that promotes recovery
by boosting circulation. Its reinforced
coil perimeter enhances
edge support, while high-gauge
14 SleepTech • January - February
File
coils in the center provide lumbar
support.
• Helix Midnight Luxe: Measuring
13.5 inches, it includes a
breathable Tencel cover, with
an optional GlacioTex cooling
upgrade. A quilted pillow top
provides plush comfort, supported
by copper gel memory foam
and reinforced coils for targeted
lumbar and edge support. Both
mattresses boast high-quality,
hybrid designs that combine
foams and coils. The Bear’s
Celliant cover is tailored for
active lifestyles, while the Helix’s
pillow-top design adds a luxurious
touch.
Comfort & support
• Bear Elite Hybrid: Customizable
firmness levels (soft, medi-
Choosing
the right
mattress can
be daunting,
especially
with premium
options like
the Bear Elite
Hybrid and the
Helix Midnight
Luxe vying
for attention.
Both are
standout hybrid
mattresses with
unique features
that cater to
different sleep
styles and
preferences.
16 SleepTech • January - February
File
um, and firm) make it versatile
for different sleepers. Back
sleepers particularly benefit from
its medium-firm option, offering
excellent lumbar support and
gentle contouring. However,
edge support may feel inconsistent
at the foot of the bed.
• Helix Midnight Luxe: This
medium-firm mattress excels
for side sleepers, offering plush
comfort to prevent pressure
points at shoulders and hips. Its
enhanced lumbar support also
suits back sleepers, but it may
not be ideal for stomach sleepers
or heavier individuals.
Temperature control
• Bear Elite Hybrid: Equipped
with PCM-infused fabric and
copper-infused foam, it efficiently
regulates body temperature,
even in warm climates. Its Celliant
option further aids airflow
and recovery.
• Helix Midnight Luxe: A Tencel
cover, optional GlacioTex cooling,
and well-spaced coils help
maintain a comfortable sleep
temperature. While effective, hot
sleepers may benefit more from
the GlacioTex upgrade.
Price & Trial Periods
• Bear Elite Hybrid: Typically
discounted by 30-35%, with
current pricing for a queen size.
It offers a 120-night trial, free
shipping, and a lifetime warranty.
18 SleepTech • January - February
File
• Helix Midnight Luxe: Discounts
range between 20-27%, bringing
the current queen size. It comes
with a 100-night trial, free shipping,
and a 15-year warranty.
Both options provide substantial
discounts, especially during
sales events, but the Bear Elite
Hybrid offers a slightly longer trial
and lifetime coverage, making
it appealing for cautious buyers.
Final verdict
• Choose the Bear Elite Hybrid
if:
o You have an active lifestyle
and value recovery-focused
features.
o You prefer customizable firmness
levels.
o You’re a back sleeper with
lower back pain.
• Choose the Helix Midnight
Luxe if:
o You’re a side sleeper seeking
plush comfort with firm support.
o You want robust edge support.
o You’re a back sleeper managing
back pain.
Both mattresses are excellent
investments in sleep health, catering
to distinct needs. Consider
your sleeping style, budget,
and preferences to make the
right choice.
20 SleepTech • January - February
6 7 8 9
News
Innovative bed base technologies:
Enhancing sleep comfort
Advanced bed base technologies from leading mattress
brands redefine comfort with customizable positions,
enhanced ventilation, and practical storage solutions,
ensuring a superior sleep experience for every need.
Some mattress brands
are revolutionizing the
way we think about
bed bases by incorporating
advanced technologies that
cater to diverse preferences
and improve sleep quality.
From articulated systems
to storage-friendly designs,
these innovative solutions
demonstrate a commitment to
combining functionality with
superior comfort.
Articulated bed bases: Versatile
and comfortable
Articulated bed bases have
become a popular choice for
those seeking customized
sleep positions.
• Articulated bed base with
pocket springs:
This advanced system is
designed to elevate both the
legs and back into various
positions, making it ideal for
reading, relaxing, or sleeping.
The use of pocket springs
enhances comfort by adapting
to the sleeper’s body contours
while ensuring excellent ventilation.
This feature is especially
beneficial for maintaining
a cool and breathable sleep
environment.
• Articulated bed base with
upholstered rulers:
A more luxurious option, this
electric articulated system
combines style and functionality.
The perforated and fully
upholstered panels offer a
premium aesthetic while providing
the flexibility to adjust
the bed’s position. This makes
it a suitable choice for individuals
prioritizing both comfort
and design in their bedroom.
• Articulated bed base with
flexible rulers:
Built with flexible lamels, this
electric system allows users
to raise or lower their legs and
back with ease. The flexibility
of the rulers enhances support,
making it a practical
solution for people who experience
back or leg discomfort
24 SleepTech • January - February
PERFECT GLUING FOR PERFECT SLEEP
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News
and require adaptable sleeping
arrangements.
Storage and fixed bed bases:
Combining practicality with
comfort
Beyond articulated systems,
fixed and storage bed bases
also play a crucial role in optimizing
sleep environments.
• Bed base with lifting cover
and flexible rulers:
This model stands out for its
dual functionality. Its robust
lifting mechanism grants easy
access to a spacious storage
area underneath, making it
perfect for decluttering bedrooms.
Meanwhile, the flexible
rulers provide added support,
ensuring that practicality does
not compromise comfort.
• Fixed bed base with flexible
rulers:
Designed for maximum durability
and performance, this
bed base combines effective
ventilation with superior mattress
preservation. The added
flexibility of the rulers interacts
seamlessly with the mattress,
increasing its lifespan and
enhancing user comfort.
• Fixed bed base with pocket
springs:
For those who value both
stability and comfort, fixed
bed bases with pocket spring
structures are an excellent option.
These bases provide extra
cushioning and breathability,
available in varying heights
to suit individual needs and
room designs.
Why bed base innovation
matters
Investing in a high-quality
bed base is just as crucial
as selecting the right mattress.
Modern designs from
some mattress brands not
only improve comfort but also
address specific sleep-related
issues, such as back pain,
poor circulation, and space
limitations in the bedroom.
With features like electric
adjustments, pocket springs,
and storage capabilities, these
bed bases go beyond traditional
designs to offer holistic
sleep solutions. Whether you
prioritize luxury, practicality,
or ergonomic support, there
is a bed base tailored to meet
your needs.
By exploring these innovative
technologies, some mattress
brands are setting new standards
in the sleep industry,
proving that a good night’s
rest starts with the right foundation.
26 SleepTech • January - February
Profile
Riding the wave of change in
2024, Gemba Machinery sets
its sights on new machines and
routes in 2025
Gemba Machinery opened
the door to a new era by
moving from Kayseri to
Bursa and continues to realize its
innovation-oriented goals.
Relocation to Bursa: A strategic
step
Gemba Machinery, which has
been operating in the mattress
machinery sector for many
years, moved from Kayseri
to Bursa in 2024 with a big
change. This strategic step, the
foundations of which were laid
with an office opened in Bursa
four years ago, was completed
by moving the company’s largescale
production line to Bursa.
The company, which now
carries out all its production and
commercial activities based in
Bursa, has further strengthened
its innovative role in the sector
with this move. Kazım Sezerkan,
Owner of Gemba Machinery,
30 SleepTech • January - February
stated that moving to Bursa
is a transformation point for
the company and said, “This
step once again confirms our
determination to maintain our
innovation line in the sector.”
Focus on R&D and technology in
2024
2024 was a year of technological
transformations for Gemba
Machinery. The company focused
on developing fully robotic
systems and artificial intelligencecompatible
machines to minimize
errors caused by the human
factor and increase efficiency.
Gemba Machinery, which acts
in coordination with the world of
technology with its work in this
field, continues to offer innovative
solutions that the industry needs.
“The relocation of our factory
was a turning point for us,”
Sezerkan said, emphasizing
that the process of change
and development continued
uninterruptedly throughout 2024.
2025 goals: Bigger, more
innovative
Gemba Machinery also has big
targets for 2025. The company
plans to triple its production
facilities in Bursa by the
beginning of 2025. In addition,
it aims to make a difference in
the sector by developing new
machines that complement the
bed production processes.
Gemba Machinery’s export
policies will also reach a new line
in 2025. The company, which is
already widespread in Europe,
aims to expand to the Americas
and Africa with new strategic
plans. Kazım Sezerkan stated
that their export targets are
very big and that they focus on
growth in these areas.
Gemba Machinery continues
to be a preferred brand both at
home and abroad by combining
innovation and quality with its
growing role in the sector.
SleepTech • January - February
31
News
How to choose the best
mattress topper
With countless options available, selecting the best mattress
topper can seem daunting. Choosing the right mattress topper
involves balancing comfort, support, and durability.
A
good night’s sleep can be
transformative, and finding
the right mattress topper is
often the key to unlocking a truly
restful slumber. With countless
options available, selecting the
best mattress topper can seem
daunting. A bad quality mattress
topper may be made of inferior
materials, have a poor level
of firmness, be too thin or too
thick, be the wrong size for your
mattress or be poorly made and
prone to breaking down quickly.
It is important to do your research
and choose a topper from
a reputable brand to ensure that
you are getting a good quality
product. Here, we share our
step-by-step process to identify
the top contenders in the market,
inspired by expert advice and
consumer reviews.
Evaluating comfort and support
The primary function of a mattress
topper is to enhance the
comfort and support of your
existing mattress. To assess this,
we carefully considered materials,
thickness, and firmness levels.
Memory foam, for instance,
offers excellent contouring support
and is ideal for those with
joint pain. Meanwhile, feather or
down toppers provide a luxurious,
cloud-like feel for individuals
seeking softness.
In our testing process, we
prioritized toppers that cater to
a range of sleep preferences.
For back sleepers, we looked
34 SleepTech • January - February
for toppers that maintain proper
spinal alignment, while for side
sleepers, we focused on those
that cushion pressure points like
shoulders and hips. Additionally,
we ensured that stomach sleepers
had options firm enough to
prevent sinking too deeply.
Materials and durability
Durability is a crucial factor when
investing in a mattress topper.
We examined the materials used
to ensure they’re not only comfortable
but also long-lasting.
Natural latex emerged as a top
choice for eco-conscious consumers
due to its resilience and
hypoallergenic properties. Memory
foam toppers, especially those
infused with cooling gels, stood
out for their ability to regulate
temperature and maintain their
shape over time.
We also took into account ease
of maintenance. Toppers with
removable, machine-washable
covers scored higher in our
evaluations, as they simplify the
cleaning process. Additionally,
we reviewed customer feedback
to identify potential issues with
flattening or loss of support over
prolonged use.
All the difference
Choosing the right mattress topper
involves balancing comfort,
support, and durability. By focusing
on these key aspects, we’ve
identified top-performing options
that cater to diverse sleep
needs. Whether you’re looking to
rejuvenate an aging mattress or
customize your sleeping surface,
the perfect mattress topper can
make all the difference for your
health and well-being.
SleepTech • January - February
35
Think
again.
Did you know that the Scarlet Macaw is in
danger? If habitat destruction continues,
we may never see the vibrant colours of
this magnificent species again.
At Marsala Home, we are expanding our
sustainable practices every day. With our
eco-friendly mattress ticking, we provide
both comfort and awareness.
Think again. Your choices matter.
Join us in making a difference.
Next-Gen Mattress Ticking
marsalahome.com.tr
info@marsalahome.com.tr
Profile
The secret to a better mattress?
High-performance polymers
MUTTENZ - As a manufacturer
in industries like
mattresses, furniture,
automotive interiors, textiles or
hygiene, you know that producing
high-quality products
requires more than just the right
base materials. A critical element
behind the durability, comfort,
and sustainability of these
products is fabric reinforcement
and lamination using high-performance
polymers. These
advanced materials ensure the
longevity and efficiency of textile
products, offering unmatched
bonding capabilities, especially
in fabric applications, along with
significant sustainability benefits.
Excellent thermal stability and
a healthier sleep with low odor
& low VOC advantage of Licocene
polymers
Clariant’s Licocene polymers,
particularly the Licocene PP
1602, PP 2402, PP 2502 PP
2602, and PP 3602, have
redefined the standards in hot
melt polymers used in mattress
production. Unlike traditional
EVA-based adhesives, these
polypropylene-based materials
offer superior bond strength
and thermal stability without the
need for additional additives like
tackifiers or plasticizers. This
leads to a reduction in VOC
emissions and negligible odor,
both during manufacturing and
in the final product, ensuring a
healthier and more comfortable
sleeping environment for consumers.
Cost-efficient production
through reduced material use
One of the standout features of
Licocene polymers is their ability
to reduce material and energy
consumption during the application
process. These polymers
allow for more precise placement,
meaning manufacturers
38 SleepTech • January - February
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D-Guard
PE Shrink Films
D-Guard is an excellent packaging material that
provides excellent protection for a wide range of
products. Its versatility and ability to be easily
customized make it an ideal packaging solution
for businesses of all types and sizes.
Whether you are packaging mattresses, furniture,
bed bases, or any other product, D-Guard is the
perfect solution to meet your packaging needs.
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Profile
can use less adhesive while
maintaining strong bonds, leading
to significant cost savings.
Additionally, the low viscosity of
these adhesives facilitates the
use of smaller nozzles, which
further enhances productivity by
reducing downtime for maintenance
and allowing for faster line
speeds.
Full-service solutions for
mattresses
Clariant’s Licocene polymers
offer a comprehensive solution
for manufacturers throughout
the entire production process.
From the initial product development
phase to the final assembly,
these polymers ensure
superior comfort and durability
while meeting the increasingly
strict environmental standards of
today’s market. As engineered
solutions, Licocene polymers
are designed to improve every
facet of mattress manufacturing,
providing manufacturers with
the tools they need to develop
high-quality, sustainable
products that meet consumer
demands and regulatory requirements.
How Clariant’s innovations
enhance mattress quality and
durability:
Mattress ticking
The ticking is the first line of
defence against wear and tear.
Clariant’s Licocene PP 2602
or PP 3602 polymers are used
to coat and laminate the woven
ticking fabrics, locking the
fibers in place to prevent seam
slippage and fraying over time.
This layer also allows for custom
enhancements like water resistance,
antimicrobial properties,
and more.
Pocket spring
Premium innerspring mattresses
rely on pocket coils for customized
support. Clariant’s Licocene
PP 2402 and PP 2502 hot melt
polymers are exceptional at fusing
the fabric pockets to make
the pocket spring structure.
These polymers offer remarkable
cohesive strength while maintaining
low viscosity, allowing
Unlike
traditional
EVA-based
adhesives, these
polypropylenebased
materials
offer superior
bond strength
and thermal
stability without
the need for
additional
additives like
tackifiers or
plasticizers
them to thoroughly permeate all
non-woven layers. The result is
a durable, consistent bond that
enhances the overall quality of
the mattress. This innovative
bonding solution ensures that
the pocket coil system maintains
its integrity, contributing to the
40 SleepTech • January - February
Profile
mattress’s long-term performance
and comfort.
Foam bonding
For mattresses featuring foam
comfort layers or cores, Clariant’s
new Licocene polymers
demonstrate superior adhesion
for bonding different foam components
together. This ensures
the mattress maintains its
structural integrity over years of
use. Additionally, these Licocene
polymers contribute to reduced
noise levels in the finished
mattress, enhancing the overall
sleep experience by minimizing
disturbances from movement.
Anti-slip protection
The last thing you want is your
mattress sliding around. Licocene
PP 1602 provides excellent
anti-slip properties without leaving
any sticky residue, keeping
your mattress securely in place
on smooth
surfaces.
Renewablebased
solutions and
enhanced
recycling
capabilities
The Licocene
Terra range
is made from
renewable
instead of fossil-based raw materials
via biomass balance certification.
Some Licocene solutions
also enable mono-material
construction for easier recycling
at end of life.
In addition to offering renewable-based
solutions, selected
products within Clariant’s Licocene
portfolio are OEKO-TEX®
ECO PASSPORT certified. This
certification ensures that these
hot melt adhesives meet stringent
environmental and safety
standards, making them an ideal
choice for manufacturers focused
on more sustainable textile
production. By using these
certified adhesives, mattress and
textile manufacturers can confidently
develop products that
align with eco-friendly practices
and meet the growing consumer
demand for more sustainable
products.
Meeting the needs of a modern
industry
With the rising demand for more
eco-friendly and efficient manufacturing
processes, Clariant’s
Licocene polymers offer a forward-thinking
solution. Whether
it’s for mattress ticking, pocket
spring assembly, foam bonding,
or anti-slip, these polymers provide
the necessary performance
enhancements while aligning
with the industry’s sustainability
goals to not only improve the
quality of their products, but also
reduce the impact on the environment.
The next time you invest in a
new mattress, you can rest easy
knowing Clariant’s advanced
polymer solutions are hard at
work behind the scenes, enhancing
durability, and comfort
for years of great sleep.
42 SleepTech • January - February
Q U I L T I N G / A N T I B A C T E R I A L / C O C O O N S
P O L Y C O T T O N / P O L Y P O L Y / H I G H
T E N A C I T Y / C F P O L Y E S T E R / B O N D E D
N Y L O N / E L A S T I C T H R E A D / P A R A A R A M I D
Factory: Nurettin Sözen Cd. Bakır Sk. No:4 Hadımköy / Arnavutköy / İstanbul / TURKEY P: +90 212 771 2279
Warehouse: Pirinççi Mh. Pirinççi Köy Yolu Sk. No:35 Habibler / Sultangazi / İstanbul / TURKEY P: +90 212 771 3070
info@ner.com.tr | www.ner.com.tr
File
Springs in mattress
manufacturing:
Types and advantages
Springs play a crucial role in
the construction of mattresses,
providing support,
comfort, and durability. They are
integral to achieving the right
balance of firmness and comfort,
which is why choosing the
right type of spring is essential in
mattress manufacturing. In this
article, we explore the different
types of springs commonly used
in mattress manufacturing and
their advantages.
1. Bonnell Springs
Bonnell springs are one of the
most traditional and widely
used spring systems in mattress
construction. They are hourglass-shaped
coils, connected
by a network of steel wire. The
springs are placed in a grid-like
formation, functioning a supportive
structure for the mattress.
Advantages of Bonnell Springs:
- Cost-Effective: One of the most
affordable spring options, making
them a popular choice for budget-friendly
mattresses.
- Good Support: Provides reliable
44 SleepTech • January - February
File
support across the mattress
surface, distributing body weight
evenly.
- Durability: Known for their
long-lasting performance when
properly maintained.
2. Pocket Springs
Pocket springs are individual
springs encased in fabric pockets.
Each spring works independently,
allowing for greater
responsiveness to pressure and
movement.
Advantages of Pocket Springs:
- Motion Isolation: Because each
spring operates independently,
pocket springs excel in isolating
motion. This is especially beneficial
for couples, as movements
on one side of the bed don’t
disturb the other side.
- Customized Support: Offers
targeted support, as each spring
adjusts according to the pressure
applied, providing a more personalized
sleep experience.
- Breathability: The individual
pockets allow for better airflow,
contributing to a cooler sleeping
environment.
3. Continuous Coil Springs
Continuous coil springs are made
from a single piece of wire that
is looped to form a continuous
pattern. The design produces a
grid of interconnected coils that
provide even support across the
mattress surface.
Advantages of Continuous Coil
Springs:
- Even Support: The interconnected
design helps distribute
weight evenly, offering consistent
support across the mattress.
- Durability: Known for its resilience
and long-lasting performance.
- Value for Money: Typically more
affordable than pocket springs
while still providing substantial
support.
4. Offset Springs
Offset springs are similar to
Bonnell springs, but their ends
46 SleepTech • January - February
File
are hinged to allow more flexibility.
These springs are often used
in hybrid mattresses to combine
the benefits of traditional spring
systems with newer designs.
Advantages of Offset Springs:
- Enhanced Flexibility: The hinged
design allows the springs to adjust
more naturally to the body’s
movements.
- Increased Comfort: Offers better
contouring and support than
standard Bonnell springs.
- Durability: Resistant to wear
and tear over time, making them
a durable option for long-term
use.
5. Dual-Sided Springs
Dual-sided springs involve two
layers of springs (either pocket
or Bonnell) stacked together,
providing increased support and
comfort from both sides of the
mattress.
Advantages of Dual-Sided
Springs:
- Reversible Comfort: Dual-sided
springs offer a mattress that can
be flipped, extending the life of
the mattress and ensuring comfort
on both sides.
48 SleepTech • January - February
File
- Superior Support: Provides
an enhanced level of support,
particularly useful for people who
need extra firmness.
- Longevity: The ability to rotate
or flip the mattress reduces wear
on any single side, helping it last
longer.
6. Memory Foam and Spring
Hybrid Systems
Hybrid mattresses combine both
foam layers and spring systems,
providing the benefits of both
materials. These mattresses often
feature pocket springs or continuous
coils as the base, topped
with memory foam or latex.
Advantages of Hybrid Systems:
- Balanced Comfort and Support:
Offers a balanced combination
of the support of springs and the
contouring comfort of foam.
- Versatility: Suitable for a wide
range of sleepers, as the springs
provide support, while the foam
layers offer pressure relief.
- Durability: Hybrid mattresses
tend to last longer than traditional
foam or spring mattresses alone,
benefiting from the combined
advantages of both materials.
Conclusion
The variety of springs used in
mattress manufacturing each
offers distinct advantages, from
affordability and durability to
superior comfort and motion
isolation. Whether it’s the classic
Bonnell spring or the advanced
pocket spring system, the right
choice depends on individual
preferences and requirements.
All spring types contribute to the
production of quality mattresses,
and when combined with other
materials, they provide diverse
solutions for a comfortable and
supportive sleep experience.
50 SleepTech • January - February
Profile
Mert Mattress Machinery is
unlocking a world of innovation
with its strategic investments
Mert Makina made its first major investment of 2024 by starting
its cooperation with the US-based United Mattress Machinery
(UMM).
Following its global successes
in 2024, Mert Mattress
Machinery plans to consolidate
its leadership in the sector
with innovative solutions and
sustainable production targets
for 2025.
2024: A year full of success
Mert Mattress Machinery reinforced
its leadership in the field
of mattress production machines
by gaining great momentum in
2024. Mehmet Demirok, Member
of the Board of Directors of the
company, describes 2024 as a
very productive and successful
year. Demirok draws attention
with the increase in sales, especially
in the African, European
and South American markets.
Mert Mattress Machinery has
managed to reach more customers
on a global scale with the
projects it has realized in these
regions and has achieved significant
successes that increase
productivity with the solutions
52 SleepTech • January - February
they offer in the field of bed production
machines.
The company’s efficiency and
technological developments in
mattress production machines
were among the highlights of
2024. Mert Mattress Machinery
offered more options to its customers
by expanding its product
range and focused especially
on developing environmentally
friendly technologies. Technological
innovations such as Industry
4.0 compatible software and
remote service support made the
company’s machines more efficient
and offered great advantages
to its customers with energy
and raw material saving features.
Demirok stated that these innovations
minimize maintenance
times in production processes
and increase customer satisfaction.
Throughout 2024, the economic
contraction and increased
competition, especially in the
European market, generated a
SleepTech • January - February
53
Profile
challenging period for Mert Mattress
Machinery. However, the
company overcame these challenges
by reshaping its marketing
strategies and adopting a more
focused approach to customer
demands. Mert Mattress Machinery,
which further increased the
support it offers to its customers
by strengthening its technical
service network, managed to
increase its competitiveness
by making a difference in this
period.
2025: Innovation and
sustainability-oriented goals
Mert Mattress Machinery plans to
consolidate its leadership in the
sector and increase its market
share with innovative solutions
with the targets it has set for
2025. Demirok said that their primary
goal in 2025 is to maintain
market leadership with innovative
and value-added solutions. The
company aims to make its existing
products more efficient and
offer customized solutions to its
customers. Stating that they aim
to lead the sector by increasing
their R&D investments, Demirok
54 SleepTech • January - February
said that these investments will
open the door to important innovations
in production processes.
Mert Mattress Machinery also
plans to take important steps in
developing more environmentally
friendly and sustainable
solutions in mattress production
machines. In 2025, the company
aims to invest in technologies
that minimize energy consumption
and will continue to work on
recyclable materials and production
processes that produce less
waste. Mert Mattress Machinery
contributes to the green transformation
in the sector by offering
both economic and sustainable
solutions with an awareness of
environmental responsibility.
Growth strategies in export markets
constitute another one of
Mert Mattress Machinery’s goals
for 2025. The company aims to
enter the Asia-Pacific market and
gain a competitive advantage by
establishing a strong sales and
service network in these regions.
It plans to implement special
campaigns and customer-oriented
strategies to strengthen its
leadership in its existing markets.
In addition, by increasing its
participation in international fairs,
it aims to reinforce the awareness
of its brand on a global scale.
Based on the successes
achieved in 2024, Mert Mattress
Machinery aims to further consolidate
its position in the sector
and grow in the global market in
2025. With innovative technologies,
sustainable solutions and
strong export strategies, Mert
Mattress Machinery is preparing
to take big steps towards the
future.
SleepTech • January - February
55
Profile
Comfytex: Demand for
environmentally friendly
products opens the door to
golden opportunities!
Comfytex aims to take a
leading role in the industry
by combining the successes
achieved in 2024 with
sustainability, innovation and
export strategies in 2025.
2024: A year full of innovations
and achievements
Selim Şahin, Executive Board
Member/General Manager of
Comfytex evaluated 2024 as an
innovative and productive period
for the company. Şahin stated
that this year they expanded
their sustainable mattress fabric
collections produced from environmentally
friendly materials.
He emphasized that especially
jacquard fabrics produced with
advanced technology make a difference
in the sector in terms of
visual aesthetics and durability.
Fabric
technologies with breathable,
temperature regulation and antibacterial
properties developed
by the R&D team, combined with
nano-coating applications, took
hygiene standards to the next
level.
2024 was a year in which Comfytex
reached the peak not
only in product
development but
also in customer
satisfaction. Şahin
stated that customer
satisfaction
rates reached a
high level of 95%
and said, “We
achieved this
success with
our personalized
product designs
and fast delivery processes.
While automation investments
in our production line
increased our efficiency by 30%,
we were able to respond quickly
to needs by integrating customer
feedback directly into our production
processes.”
Throughout 2024, Comfytex also
faced challenges such as rising
raw material prices and supply
chain disruptions, but managed
to manage this situation effectively.
Stating that they balanced
costs by cooperating with alternative
suppliers and using local
resources more efficiently, Şahin
said that process optimizations
focused on energy efficiency also
played an important role in this
period.
58 SleepTech • January - February
2025: The year of sustainability
and expansion into new markets
Setting big goals for 2025, Comfytex
aims to launch new product
lines focused on sustainability.
Şahin said that they are working
on premium mattress fabrics
made from recycled materials and
plan to optimize the production
techniques of existing products to
reduce energy consumption.
In 2025, the company aims to
take important steps in the transition
to environmentally friendly
production methods. Stating that
they plan to integrate renewable
energy sources into production
processes as well as switching to
dyeing techniques that minimize water
consumption, Şahin said, “We aim to
obtain global sustainability certificates
and make this standard in all our
products.”
Aiming for further growth in exports,
Comfytex focuses on the Northern Europe
and Southeast Asia markets. Şahin
stated that the increasing demand
for environmentally friendly products in
these regions presents a great opportunity
for them. The company plans to
collaborate with local partners to bring
its products to market faster and more
effectively, and to increase its global
reach through digital marketing and
e-commerce platforms.
SleepTech • January - February
59
Profile
Boyçelik to triple in South
America in 3 years
Growing with sustainability and technological innovation in 2024, Boyçelik
aims to increase its global impact with new markets in 2025.
Serhat Duru, Marketing
Chief, Boyçelik Metal San.
ve Tic. A.Ş. shared his
evaluations about their activities:
“For our company, 2024 was a
year in which we both realized
our goals and determined important
strategies for the future.
We are entering 2025 with great
motivation in this period in which
we attracted great attention with
our success in the African market
and our sustainability-oriented
innovations.”
Big steps in new markets in
2024
2024 was a very productive
period for Boyçelik, which exceeded
its targets. The company
drew attention especially with
its breakthroughs in the African
market. Visits to countries such
as Kenya and Tanzania created
a significant market volume in
Sub-Saharan Africa. Boyçelik
also strengthened its presence in
existing markets. Compared to
2023, Boyçelik achieved signifi-
62 SleepTech • January - February
cant success both in its existing
markets and in new countries
where it had not sold before.
This expansion demonstrated the
company’s progress in line with
its strategic goals and its determination
to increase its global
market share. The company aims
to carry this growth to Southeast
Asian markets in 2025. Seeing
great potential in countries such
as Indonesia, Malaysia, Vietnam
and Thailand, Boyçelik plans to
make a successful debut in these
geographies.
Sustainability and technological
innovations
Another important focus of
Boyçelik’s work in 2024 was
sustainability and technological
innovation. The company took
steps to lead the sector in green
transformation and environmental
awareness.
The sustainability report published
in 2024 underlined Boyçelik’s
environmentally friendly
production approach and raised
awareness in the sector. Innovative
products and technological
investments increased the company’s
capacity to respond to
global demand and contributed
to customer satisfaction.
Throughout 2024, Boyçelik
developed production models
that prioritize environmentally
friendly materials and energy
efficiency, and was appreciated
by both customers and industry
stakeholders. These innovations
strengthened Boyçelik’s leading
position in the sector.
Strategies for 2025
Boyçelik plans to take even bigger
steps with its 2025 targets.
The company, which will focus
especially on new market expansions
and product diversity, aims
to increase its brand awareness
to the highest levels by increasing
its advertising activities.
The company, which aims to
triple its current sales volume in
South America within 3 years,
plans to carry its successful debut
in Sub-Saharan Africa even
further. Among Boyçelik’s targets
for 2025 is to cooperate with
universities and research centers
to implement new projects on
technological innovation.
Combining sustainability and
innovation, Boyçelik will continue
to create value for both the
industry and the environment.
2025 will be a year of new
achievements for Boyçelik.
SleepTech • January - February
63
Profile
Shaping the future of mattress
production: Allbemac sets its sights on
2025 with game-changing targets and
cutting-edge solutions!
Selçuk Varlı, Chairman of
the Board of Directors
of Allbemac, evaluated
the year 2024 and announced
their targets for 2025. The
company aims to leave a
strong mark in the mattress
manufacturing machinery sector
with its innovation and customer
satisfaction-oriented work,
while expanding its presence
in international markets with its
export strategies.
2024: A year full of innovations
and achievements
2024 was a year of innovation
and significant achievements
for Allbemac. Developing
full automation systems by
strengthening Industry 4.0
integration, the company
attracted great interest in the
industry with its fast, safe
and energy-saving machines.
Especially the new generation
mattress production machines
contributed to the expansion
of the customer
portfolio with
their high
performance and user-friendly
designs.
Achieving a success rate of over
95% as a result of its customer
satisfaction-oriented efforts,
Allbemac stood out especially
with its fully automatic mattress
packaging machines and new
hotmelt machines. These
machines
64 SleepTech • January - February
received full marks from
customers for their low
maintenance costs and
environmentally friendly features,
while also providing economic
advantages by offering energyefficient
solutions.
Effective strategies against
challenges
In 2024, rising raw material costs
and supply chain issues were
among the biggest challenges
the company faced. However,
to overcome these obstacles,
Allbemac strengthened its
cooperation with local suppliers
and optimized its inventory
management processes. The
modernization of production lines
allowed for a faster response to
international market demands,
while increasing the company’s
overall efficiency. These strategic
moves have helped Allbemac
maintain and grow its strong
market position.
2025: Full automation and smart
machines
Allbemac is preparing for
2025 with visionary goals
for the future. The company
plans to further develop its
full automation solutions for
mattress manufacturers,
creating environmentally friendly
and high-capacity production
lines. With the integration of
AI-supported quality control
systems, machines will become
smarter and customers will be
able to monitor their production
processes instantly and increase
their productivity.
Aiming to increase energy
savings, Allbemac will strengthen
IoT integration in line with
Industry 4.0 standards. The
new generation machines will
contribute to the development
of the industry by offering
sustainable solutions in both
environmental and economic
terms.
New horizons in exports
In the 2025 export strategies,
South America, Africa and
Europe are among the priority
target regions. Aiming to increase
brand awareness by participating
in local fairs in these markets,
Allbemac will also expand its
regional distributor network.
Plans to improve customer
experience by providing on-site
technical support services are
also part of this strategy.
Selçuk Varlı stated that Allbemac
is ready for 2025 with its
innovation and sustainabilityoriented
efforts and will continue
to strengthen its leading role in
the sector.
SleepTech • January - February
65
Events
CIFM / interzum guangzhou
2025: Asia’s premier furniture
manufacturing event returns to
shape the future
Spanning nearly 180,000
square meters, the exhibition
will host over 1,500
leading exhibitors — including
more than 230 internationally
recognized brands — showcasing
a comprehensive range of
solutions for the furniture production
ecosystem. Covering the full
spectrum from advanced woodworking
machinery and hardware
accessories to premium materials
and surface innovations, the
event will highlight how industry
leaders are addressing the dual
priorities of sustainability and
customization.
Unleashing new productivity for
a changing market
The furniture industry faces
unprecedented challenges in an
era marked by changes in consumer
behaviors, rising demand
for personalized designs and
the growing emphasis on green
66 SleepTech • January - February
practices. The transition from
an expansion-driven market to
a values-driven one is reshaping
the competitive landscape.
CIFM / interzum guangzhou 2025
will address these issues headon
by presenting new technologies,
materials and business
models that drive efficiency and
enhance design possibilities.
Attendees will be able to discover
innovations designed to transform
production lines and improve
scalability while maintaining
exceptional craftsmanship and
environmental standards.
A global platform for industry
leaders
The 2025 line-up features prominent
names in the field of interior
design such as Schattdecor, Impress,
Interprint, LamiGraf, Match
Graphics, Munksjö, RENOLIT
and more besides. Renowned
suppliers such as Baillie Lumber,
SleepTech • January - February
67
Events
As the beating hub
of Asia’s furniture
manufacturing
industry, CIFM
/ interzum
guangzhou 2025
is set to redefine
innovation,
collaboration and
growth within the
region. Against
the backdrop of a
rapidly evolving
market, the
international
flagship event
will empower
businesses with
cutting-edge
solutions and
connect them
with global leaders
in the supply
chain from 28 to
31 March 2025.
Pollmeier and Pfleiderer in the
Wood & Panels segment, as well
as Boyteks, GTA and LIEN’A in
the Textiles & Materials segment,
will also be in attendance to
showcase the latest sustainable
and innovative solutions.
The organization of the German
pavilion, the return of the Turkish
pavilion, a strong presence at
the American Hardwood Export
Council (AHEC) pavilion, as well
as representations by American
Softwoods and the Quebec
Wood Export Bureau will further
diversify the event’s offerings.
Attendees will be able to explore
the latest advances in wood and
wood products, hardware and
components, textiles and more.
Inspiring excellence through
signature events
The exhibition’s highlight is the
prestigious interzum guangzhou
Award, which celebrates breakthroughs
in furniture compo-
68 SleepTech • January - February
nents, materials and technologies.
Presented in the Exclusive
and Outstanding Furniture
Accessories categories, the 2025
interzum guangzhou Award is
now open for entries, with the
winners to be announced during
the exhibition. Judged by an
international panel of experts, the
awards highlight game-changing
innovations and serve as a guide
to future industry trends.
The Business Matching Program
will return to the fair, providing
bespoke networking opportunities
for procurement managers
and buyers to connect with the
right suppliers. With tailored tours
and exclusive access to leading
brands, the program provides a
highly efficient service and is a
rewarding experience for attendees.
Visitor registration for interzum
guangzhou is now open. To find
out more about the event, visit
www.interzum-guangzhou.com.
SleepTech • January - February
69
Profile
Nespon Makina sets the stage for
a new era in the industry!
While Nespon Makina makes
a difference in the sector
with its transformation
in 2024, it focuses on growth in
exports and environmentally friendly
innovations with its 2025 targets.
NESPON MAKINA EXPERIENCED
A MAJOR TRANSFORMATION
WITH ITS NEW BRAND IN 2024
New brand, new targets
Ahmet Yasin Büyükkeçeci, Chairman
of the Board of Nespon Makina
described 2024 as a turning point
for the company. Operating in the
sponge machinery sector with
its experience and wide portfolio
since 2015, the company made
a significant breakthrough with its
new brand and name change in
2024. This change was not limited
to the brand identity alone, but
was also reflected in the R&D and
design processes of the machines.
Büyükkeçeci emphasized the
importance of this transformation by
saying, “We made comprehensive
innovations in mechanical and
automation systems, based on
maximum efficiency in our cutting,
sizing and recycling machines.”
Success story at home and
abroad
Nespon Makina, which has been
responding to the needs of the
sector both at home and abroad
for years, has become the solution
partner of many industrialists in
recycling and cutting technologies.
The changes made in 2024 also
include improvements in ergonomics
and work safety standards.
Büyükkeçeci stated that these
innovations have a positive impact
on after-sales customer satisfaction
and said, “We make a difference in
the sector with our experienced and
dynamic staff and customer-oriented
solutions.”
Export success despite
difficulties in 2024
In 2024, when the effects of
global economic difficulties were
felt, Nespon
Makina did not
compromise
on production
despite these
difficulties.
Büyükkeçeci
evaluated this
period with
the following
statements:
“Despite financial
difficulties, we
maintained our
competitive
power abroad by
increasing our
R&D investments
and managed to contribute to the
country’s economy.”
MOVING FORWARD WITH A
WIDER PRODUCT RANGE IN 2025
Export-focused growth strategy
Sharing his goals for 2025,
Büyükkeçeci emphasized that
Nespon Makina’s focus is to produce
high-quality, efficient and problemfree
machines. “We aim to reach
more customers by expanding our
product range and to have a strong
presence in both domestic and
international markets,” he said.
R&D and innovation-focused
approach
Büyükkeçeci stated that they will
follow technology closely and
adopt the principle of error-free
production. “We will continue the
innovations in our machines so
that our industrialists can produce
more efficiently. We will continue to
be a preferred brand in the sector
by increasing our investments in
our technical team and production
infrastructure,” he said.
Contribution to the environment
with recycling
Drawing attention to their mission
on environmental sustainability,
Büyükkeçeci emphasized the
importance of recycling machines
for the sector. “In 2025, we want to
reach more manufacturers and raise
awareness in the sector with our
recycling machines. “We see it as
our primary mission to leave a clean
environment and a healthy life for
future generations,” he said, once
again expressing his environmentally
friendly approach. Nespon Makina
aims to complete the transformation
process in 2024, strengthen its
position in the sector with its 2025
targets and reach a wider customer
base with its environmentally friendly
innovations.
72 SleepTech • January - February
Events
EURASIA’S LEADING
BED INDUSTRY
EXHIBITION WAS HELD:
IBIA EXPO 2024
IBIA Expo 3. Mattress Supply Industry and Technologies,
which attracts great attention in the world with its
international nature, was held at Istanbul Expo Centre
between 225-28 September.
IBIA EXPO 2024, the International
Bedding Industry and
Technologies Fair, was held
at the Istanbul Expo Centre
between 25-28 September. This
event, which was organised
for the third time, attracted the
attention of both domestic and
international industry representatives
as Eurasia’s largest
mattress industry meeting. IBIA
EXPO 2024, which strengthened
Turkey’s leading position
in the mattress sub-industry and
technologies, was held with the
participation of 130 companies,
26 of which were foreign companies.
A total of 22,494 people
from 102 countries attended the
fair; 15,652 domestic and 6,842
74 SleepTech • January - February
VISITOR PROFILE
FOREIGN TRADE COMPANIES,
DISTRIBUTORS
LOCAL
VISITORS
COMPONENT IMPORTERS
SLEEP PRODUCTS IMPORTERS
OTHER - Public, Press, Sector Companies
TOTAL
VISITORS
FOREIGN
VISITORS
Organised for the third time this year on an international
scale and hosting 22,494 buyers from
102 countries, IBIA EXPO International Mattress
Supply Industry and Technologies Fair is the largest
fair in Eurasia and the 2nd largest fair in the
world in its sector, where the latest technologies
and innovative products are exhibited, and it is
the only fair in our country on mattress components
and technologies.
foreign visitors had the opportunity
to closely examine the latest
innovations in the mattress supply
industry. In addition to Turkey,
Russia, United Arab Emirates,
Saudi Arabia, Iraq and Libya
were among the countries with
the highest number of visitors.
Aiming to Make Turkey a Global
Mattress Supply Industry Centre
Organised under the leadership
of the IBIA Association, IBIA
EXPO 2024 once again demonstrated
Turkey’s determination to
become a global supply centre
in the mattress industry. Osman
Güler, President of the Association,
emphasised that Turkey has
made a significant progress in
the field of mattress components
and technologies. ‘As Turkey,
Country
Buyers
MAIN VISITOR COUNTRIES
SleepTech • January - February
75
Events
NUMBER OF
VISITORS BY
YEAR
we have managed to become
an international centre
in the mattress sub-industry.
We have many advantages
such as innovative products,
quality service understanding
and ease of transportation,’
he said, adding that Turkey
continues to rise in this field.
It is predicted that this strong
position will continue in the
coming years and the sectoral
export volume will increase.
A Leading Platform in the
Development of the Mattress
Industry: IBIA EXPO
IBIA EXPO offers a platform
where mattress manufacturers,
suppliers and sub-industry
professionals meet and
innovation and technology
come to the fore. At the event,
state-of-the-art products and
solutions such as mattress
face fabric, nonwoven fabric,
pocket spring, sponge, packaging
products, automatic glue
lines, mattress machines were
exhibited. This product diversity
enabled visitors to meet a wide
range of innovative solutions.
Many domestic and foreign companies
had the opportunity to
expand their business network at
the fair, where bilateral meetings,
which paved the way for new
collaborations in the sector, were
also intense.
Growing Impact of Turkish
Mattress Industry
Turkey, which has an export
volume of 2 billion dollars in the
mattress industry, is increasing its
effectiveness in the global market
thanks to IBIA EXPO. Stating that
by 2024, Turkey has become a
regional centre in the mattress
sub-industry and technologies,
76 SleepTech • January - February
the authorities state that our
country ranks second in the
world in terms of mattress components.
Thanks to this platform
offered by the fair, innovative and
high quality products produced in
our country reach the world markets
more effectively, reinforcing
Turkey’s strength in international
competition.
IBIA EXPO’s Vision for the Future
IBIA EXPO aims to become a
global centre in the mattress industry
by hosting more and more
exhibitors every year. Equipped
with innovative products and
technologies, the exhibition’s
contribution to both reaching
export targets and making Turkey
a strong production and supply
base in the bedding industry is
of great importance. Next year’s
IBIA EXPO 2025 is expected to
continue to be the leading fair in
Eurasia with a wider participation
and product range.
Direct
Participant
Abroad
Exhibitor
Company
Local
Participant
MACHINERY AND TECHNOLOGY
SUB-INDUSTRY AND MATERIALS
SleepTech • January - February
77
Profile
Doqu Home: Crafting beauty
into the essence of Türkiye
Doqu Home has come a
long way in the sector by
focusing on innovative
products, sustainable production
strategies and the global market
throughout 2024. The company
is on the path of rapid growth by
prioritizing customer satisfaction.
LIVING SPACES MORE ELEGANT
AND FUNCTIONAL
Assessing 2024: Innovation and
success
As of 2024, Doqu Home has
further consolidated its strong
position in home textiles and
decoration. Ahmet Karmaç,
Marketing Director of the
company, emphasizes that
this period is a very important
turning point for Doqu Home:
“We focused on our R&D and
innovation efforts by achieving
the targets we set throughout the
year. We expanded our product
range with new products that
catch the trends. We revealed
our difference in the sector with
the innovations we realized
especially in the pillow group.”
In 2024, the company made
significant progress in home
textiles, bedding and decoration
products. “We developed new
concepts and collaborated with
leading brands in the sector such
as İstikbal, Bellona, Mondi Home
and offered solutions where
furniture and accessories are
used in harmony,” says Karmaç.
In this way, Doqu Home has
succeeded not only in selling
products but also in offering its
customers holistic solutions that
will make their living spaces more
stylish and functional.
Challenges and solutions:
E-Commerce and competition
Emphasizing that competition
in the home textile sector is
increasing every year, Ahmet
Karmaç states that one of the
biggest challenges that will
80 SleepTech • January - February
mark 2024 is the rapid rise
of e-commerce. Noting that
consumer expectations have
also increased in this process,
Karmaç says, “We have become
more agile and innovative. By
developing products specific to
e-commerce, we have achieved
a strong position in online
sales channels. We have also
gained an advantage in price
competition by maintaining high
quality.”
YARN DYED DUVET COVER SET
2025 targets: Diversification and
sustainability
The targets for 2025 are also
quite ambitious. Karmaç says,
“We plan to accelerate our
growth in the kitchen products,
home organizers and electrical
household appliances categories
by taking the success of our
existing products even further.”
Doqu Home aims to offer its
customers a wider range of
options by increasing its product
range in the coming years.
Sustainability is also an
important part of Doqu Home’s
strategies for 2025. Karmaç
says the following about the
steps the company will take
in terms of environmentally
friendly production: “We strive
to minimize the environmental
impact of our products
throughout their entire life cycle.
We protect natural resources with
our sustainable products such
as Yarn Dyed bedding products,
which are produced with a
technique that uses less water.
In line with our sustainability
goals, we are both protecting
natural resources and taking an
important step in the transition to
renewable energy by meeting a
large part of the energy needs of
the factory with the solar energy
system we installed on the roof
of our production facility. We also
aim to leave a more livable world
for future generations with the
“Natural Oils, Products Prepared
with Plants” project, which is
among our sustainability efforts.”
Technology and innovation:
Investments that increase
quality
Another important step taken
by Doqu Home in 2024 was the
investments made in technology
and innovation. Ahmet Karmaç
summarizes the technological
developments that the company
has integrated into its product
development processes as
follows: “We aim to make our
production processes more
sensitive with projects such
as Stain and Product Quality
Detection System with Image
Processing Method. This will
allow us to further improve our
quality control and detect even
the smallest defects in our
products.”
Growth strategies in local and
global markets
Doqu Home’s strategies include
gaining a strong position in the
local market as well as taking
important steps towards the
SleepTech • January - February
81
Profile
global market. “We stand out
with our sustainability and
quality-oriented products and
offer original designs inspired by
our local culture,” says Ahmet
Karmaç. Thanks to this strategy,
Doqu Home has become a
reliable choice in the local market
and is on its way to becoming a
growing brand internationally.
In 2025, Doqu Home plans
to expand into the Asia-
Pacific region. It aims to gain
a competitive advantage by
establishing a strong sales and
service network in these regions.
It also aims to increase the
global awareness of its brand by
participating in important fairs.
International fairs and events:
An important step for new
markets
Doqu Home will continue
its growth in both local and
international markets in 2025.
The company plans to participate
in prestigious international fairs
such as Heimtextil, Maison&Objet
as well as local events such
as Istanbul Home Textile Fair
(HOMETEX) and International
Istanbul Furniture Fair (IMOB). By
exhibiting its innovative products
at these fairs, it aims to establish
new business partnerships and
strengthen its position in the
sector.
INNOVATIVE AND TREND-
SETTING SOLUTIONS
Türkiye’s role in home textiles
and Doqu Home’s contribution
As an important actor in Türkiye’s
home textile and decoration
sector, Doqu Home aims to
further strengthen its role in
this field. Ahmet Karmaç said,
“Türkiye stands out by blending
traditional and modern designs
in home textiles. By combining
this heritage with modern lines,
we offer innovative and trendsetting
solutions to the sector,
especially with the joint projects
we realize with leading brands
such as İstikbal, Bellona and
Mondi Home,” says Ahmet
Karmaç, emphasizing how the
brand plans to make an impact
in both the local and international
markets.
82 SleepTech • January - February
Profile
The secret power of fair
exhibitors: Lima logistics’
flawless operational service
Lima Logistics continues to expand its journey, which began
in Bursa, by extending its reach to Istanbul, Eskişehir, Balıkesir,
İzmir, Denizli, Ankara, Adana, and Mersin in Türkiye, as well as
internationally to Romania and Italy. With its recent investment
in the Netherlands, the company aims to centralize its European
operations and broaden its activities across other countries.
Cenker Ural, one of the
Founding Partners of Lima
Logistics, highlights the
company’s extensive fair transportation
services, which span
over 200 countries across seven
continents. Since its establishment,
the company has pursued
a vision of becoming a global
leader and a reference point for
innovative logistics solutions.
Founded in 2013, Lima Logistics
is one of the leading companies
in the sector today. Could you
tell us this success story from
your perspective?
“Our main goal when we established
Lima Logistics was to
bring innovation to the logistics
sector. Starting from Bursa,
we have expanded our service
network and operational capabilities
year after year. Today, we
operate in major cities across
Türkiye, such as Istanbul, Izmir,
Eskişehir, Denizli, and Ankara,
as well as in Romania, Italy, and
the Netherlands, with a team of
over 100 employees. Our Amsterdam-based
Lima Europe
organization plays a vital role
in strengthening our position in
Europe.
Logistics, to us, is more than
just transportation and storage;
it’s about adding value to our
customers’ business processes
through tailored solutions. By
offering services customized to
our clients’ loads, needs, and
industries, we have carved out a
distinctive place for ourselves in
the sector.”
What are the elements that
make Lima Logistics different in
the sector?
“Our standout feature is our
innovative time management and
personalized solutions. Time is a
critical factor in the supply chain,
and we provide our customers
with real-time, transparent, and
actionable information. Our team
is actively involved in every step
of the process, offering multiple
methods and enabling clients
to choose the best solutions for
their needs.
Our portfolio includes cost-efficient
approaches and rapid
service options, such as our
Time Critical solutions, which can
directly impact production lines.
These offerings help us make a
significant difference in our customers’
business operations.”
You have recently been focusing
on special areas such as fair
transportation. How do you
evaluate this process?
“Fair transportation requires
meticulous attention to detail.
Demand for this service has
grown, and we have bolstered
our infrastructure to meet this
84 SleepTech • January - February
need. Significant investments
have been made in both equipment
and operational capabilities,
enabling us to stand out in this
area and deliver the most reliable
services to our clients.
Our innovative ‘Expocase’ transportation
module addresses cost
and storage challenges, streamlining
operational processes for
fair participants with its practical
and portable design. Additionally,
our expert team provides comprehensive
support, including
temporary and definitive export,
customs clearance, storage, and
physical distribution.
This year, we plan to introduce
our ‘Online Fair Service,’ which
will allow customers worldwide to
easily submit logistics requests.
With this platform, accessing fair
and logistics services will be as
simple as a click.”
Which fairs and events are you
a solution partner for in 2024?
What is on your agenda for
2025?
“We provide fair logistics services
across all sectors, with a particular
focus on textile, automotive,
and industry development trade
fairs. By collaborating closely
with exporter associations, we
support national participation in
250 fairs across 55 countries,
aligning with Türkiye’s commercial
goals and earning the trust of
these institutions.
In 2024, our primary markets
include Germany, France, Italy,
Northern Europe, and the UK,
along with the Americas (the
United States, Brazil, and Argentina)
and Russia. Additionally, we
continue to serve fairs in Central
Asia, including Kazakhstan and
Uzbekistan.
We have supported over 100
major fairs, such as Heimtextil
Frankfurt, Maison&Objet Paris,
Fabric Start Munich, Amsterdam
Textile Show, Automechanika,
and Hannover Messe. Moving
forward, based on customer
requests and departmental
research, we plan to expand
into new sectors and regions.
In 2025, we aim to leverage our
membership in IELA to establish
new collaborations.”
Finally, how would you define
Lima Logistics’ mission in the
sector?
“Our mission is to be a brand that
adds value to the sector, instills
confidence in its customers, and
provides sustainable solutions.
What started in Bursa, we aim to
transform into a global success
story. Our greatest motivation is
growing alongside our customers
and inspiring the industry with
our innovative approach.
As the Lima Logistics family, we
remain committed to taking bold
steps and creating value for our
customers.”
SleepTech • January - February
85
20-23
‘25
recycle
recycle
recycle
THIS FAIR IS ORGANIZED WITH THE AUDIT OF TOBB (THE UNION OF CHAMBERS AND
COMMODITY EXCHANGES OF TURKEY) IN ACCORDANCE WITH THE LAW NO.5174
Profile
Özen İplik: Weaving Success,
One Thread at a Time
Adnan Türker, Marketing
Director of Özen İplik
Sewing Thread Manufacturing,
outlines the company’s
achievements in 2024 and sets
ambitious goals for 2025, focusing
on innovation, sustainability,
and market growth.
2024 Review: Overcoming
challenges and achieving key
milestones
Özen İplik, a leading player in the
sewing thread manufacturing industry,
had a mixed but ultimately
productive year in 2024. According
to Adnan Türker, the company’s
Marketing Director, the year
can be divided into two phases:
the first half saw a steady rise in
sales, while the second half was
impacted by external challenges
such as rising interest rates and
increased transaction fees on
credit card payments. Despite
these hurdles, Özen İplik maintained
its production and sales
volume, even increasing output
due to high demand for its specialized
products. Türker highlights
that the IBIA Expo played
a crucial role in this success,
helping the company increase
production volumes significantly
by purchasing new machinery
and secure significant orders that
contributed to its positive results.
88 SleepTech • January - February
Innovations and efficiency gains
in 2024
2024 was a year of important
innovations for Özen İplik, especially
in the mattress and furniture
sectors. Türker notes that
the company introduced three
new product groups designed
to improve production efficiency
and increase output, while
simultaneously reducing product
costs. These innovations have
positioned the company to better
meet the demands of its clients
and remain competitive in a rapidly
evolving industry. Additionally,
the company’s focus on automation
has further streamlined
operations, driving productivity
and cost-effectiveness.
Navigating industry trends and
adapting to challenges
Despite the unexpected challenges
faced in the second half of
2024, including a slight dip in demand,
Özen İplik stayed on track
to meet its goals. Türker acknowledges
that there was some
initial concern about whether
changes would be necessary
in their plans, but the company
continued production at full
capacity throughout the summer.
The commitment to maintaining
a high level of production, while
being cautious, has allowed the
company to stay resilient and
achieve its targets.
2025 Goals: Expansion,
sustainability, and market
growth
Looking ahead to 2025, Özen
İplik has ambitious goals for both
the short and long term. One of
the company’s major initiatives
is the completion of a new ERP
program, which is expected to
streamline operations and enable
the company to respond more
quickly to market demands.
Additionally, the company plans
to start construction on a second
factory, although the timing is
subject to government construction
priorities in the region.
On the sustainability front, Özen
İplik is expanding its range of
recycled and certified product
lines in response to growing customer
demand. The company is
also investing in advanced water
treatment technology, with the
installation of an “RO Concentrated
Color Removal System” set to
begin operation in January 2025.
This system will improve the efficiency
of their wastewater treatment
and help meet and exceed
legal environmental standards.
Strategic approaches to growth
in 2025
To achieve its growth objectives
both domestically and
internationally, Özen İplik plans
to continue participating in key
industry expos and trade fairs, increasing
visibility and expanding
its customer base. Türker emphasizes
the importance of direct
engagement with customers and
industry stakeholders, and the
company will continue to expand
its machinery capabilities when
necessary to support growing
demand. The focus for 2025 will
be on consolidating Özen İplik’s
position in both existing and new
markets, enhancing its product
offerings, and driving sustainable
growth.
As Özen İplik continues to evolve,
its commitment to innovation,
sustainability, and customer satisfaction
positions the company
to thrive in 2025 and beyond.
SleepTech • January - February
89
Profile
Mitsan Sünger: Pioneering
the future with cutting-edge
technology
With its experience of over
half a century, strong
export performance and
innovative vision, Mitsan Sünger
continues its leadership goals
both in Türkiye and in the world.
A success story from 1976 to the
present
Dear Mitsan Sünger executives,
first of all, we would like
to hear about Mitsan Sünger’s
long-standing success story and
vision from you.
Could you share the history and
cultural values that have shaped
your company?
Mitsan Sünger: “We are a
deep-rooted family company
established in 1976. Currently, as
the third generation, we continue
our family company culture and
try to develop it by blending it
with today’s visionary corporate
company culture. We see creating
a permanent group company
culture and institutionalization
as one of our most important
goals. Today, we have a position
that directs the sector and sets
quality standards under the Mitsan
Group roof. Our core values
of reliability, sustainability and
customer focus guide us on this
journey.”
Big goals in 2025: New facility
and sustainable production
What are your goals for 2025?
Mitsan Sünger: “2025 will be
a year in which our big goals
will come true. We are currently
planning to put our new sponge
facility, which has 51,000 square
meters of open space and
17,000 square meters of closed
space, into operation in the Kayseri
İncesu Organized Industrial
Zone, where investments and
construction are rapidly ongoing.
We believe that this facility will
make a significant difference in
both the domestic market and
exports with its monthly sponge
production capacity of 100,000
cubic meters. In addition, we aim
to fix our export rate at 75%. In
line with this, we aim to reduce
our carbon footprint by gener-
90 SleepTech • January - February
ating our own electricity in our
facilities in accordance with our
sustainability and environmentally
friendly production principles.”
What about your successes in
the industry?
Mitsan Sünger: “Of course. In
2023, we were announced as the
21st company with the highest
exports by the Mediterranean
Furniture, Paper and Forestry
Products Exporters’ Association
(AKAMIB) and the 15th company
in Kayseri. In addition, we
achieved the success of becoming
the 5th company with the
highest exports by the Mediterranean
Apparel Exporters’ Association
in 2022. In addition, we
have been serving as a supply
solution partner for humanitarian
aid organizations such as UNE-
SCO, the European Union, the
United Nations, the Red Crescent
and the Red Cross for 22 years.
During this time, we have had the
chance to reach millions of people
in need with our products.
This is not only a commercial
success for us, but also a great
humanitarian responsibility.”
What are your thoughts on fairs
and digitalization today?
Mitsan Sünger: “In recent years,
we have observed that participation
in fairs has decreased, but
the impact of the digital world
is gradually increasing. Digital
platforms allow us to reach a
wider audience at lower costs.
For this reason, we focus on our
digital investments. However, the
importance of fairs cannot be
denied. We have to continue our
presence in these areas to wave
our country’s flag on international
platforms and to promote the
quality and reliability of Turkish
manufacturers. We believe that
every manufacturer should take
responsibility for the Turkish
industry to be recognized as
“reliable, strong, and a man of his
word” in world markets.”
Is there a message you would
like to add as a final note?
Mitsan Sünger: “As Mitsan
Sünger, we continue to shape the
future with the power we receive
from our past. We work to represent
our country in the best way
possible, raise quality standards,
and lead the sector by prioritizing
sustainability. We are determined
to be a leading player in both Türkiye
and the world in the future.
We would like to thank everyone
who supports us on this path.”
SleepTech • January - February
91
Profile
Durak Tekstil defies the odds
and sets its sights high for 2025
Continuing its efforts internationally
to become a
global brand, Durak Tekstil
achieved success under challenging
conditions by reaching its
market targets in 2024. Focusing
on growth-oriented activities, the
company has cautious but more
positive expectations for 2025.
SUCCESS ACHIEVED IN 2024
DESPITE CHALLENGING
CONDITIONS
Durak Tekstil, the leading manufacturer
of industrial sewing and
embroidery threads, managed to
achieve its sales targets in both
domestic and export markets
despite the economic and regional
crises in 2024. Setting an
annual growth target of 25-30%
for 2025, the company is also
strengthening its strategy to develop
innovative threads through
R&D studies.
Stating that 2024 was a challenging
period especially for manufacturers,
Yiğit Durak, Board
Member and Marketing Director
of Durak Tekstil pointed out
that the cost increases and the
exchange rate policy imposed on
the Turkish textile industry were
challenging. Durak; “Especially
in the industry, the increases in
operating costs in production
centers where manpower is
intense have reached remarkable
dimensions. The competitive
power of the producers, who
reflected these increases on label
prices, decreased in the markets,
and the loss of income in exports
led to financial deficits with
the contraction in the domestic
market. In 2024, we intensively
Yiğit Durak Board Member and
Marketing Director of Durak Tekstil
heard news such as concordat
requests, bankruptcy applications
or moving production out of
Türkiye, especially to Egypt. 2024
was really tough and challenging
for businesses trying to stand
on their feet.” Stating that Durak
Tekstil survived this period with a
strong equity and financial structure,
Durak said that they were
pleased that the targets were
met despite the contraction in the
market.
Disclosing that in 2025, they
expect both Türkiye and export
markets to be more stable, Durak
said that a new global situation
emerged with the election
of Trump as the US president.
Durak; “Although we are cautious,
we think that the Trump
effect will be experienced in all
markets in a short time. We expect
the trade war between the
US and China to become sharper,
and we will see the effects
of the US prioritizing domestic
production while raising customs
walls even higher. The EU, which
is the main market of the Turkish
textile industry, was experiencing
the effects of the Ukraine-Russia
war, especially in energy. We can
foresee that the markets here
will recover rapidly as Trump
sets the table for a deal that will
put an end to this war. On the
other hand, we think that with a
new administration in Syria and
the establishment of order in the
country in a short time, this market
will also revive. In short, after
a challenging period, 2025 may
be the year when the first signs
of recovery can be seen for our
textile industry. As Durak Tekstil,
we are increasing our efforts with
92 SleepTech • January - February
a more optimistic market outlook
without lowering our growth
expectations.”
NEW OFFICE IN THE USA,
STRONGER PRESENCE IN EUROPE
Durak Tekstil will increase its
strength in target markets
Informing that they carried out
active activities in domestic and
international markets throughout
2024, Yiğit Durak stated that they
entered the new year with a rich
product portfolio, fast deadlines
and strong stock structures.
“Durak Tekstil tile shows that it
is the best partner of the sewing
and embroidery industry with its
strategies based on technology,
sustainability and art-oriented
themes,” Durak said, adding that
they focused more on export
markets with the strength of
participating in the Turquality
Brand Support Program. Durak;
“We are in a new structuring
especially for the US market.
The new office we will establish
here will facilitate our procurement
processes and enable us to
reach the regional market with a
stronger stock. Our work for our
US office has progressed and
we will make an announcement
soon. We are also increasing
our cooperation with our sales
representatives and agents for
our other target markets. We
have reorganized our sales and
marketing processes to become
more effective in European markets
that want to produce on-site
instead of buying from China and
other Asian countries. Our priority
will be to stand out as a reliable
brand with high added value with
our product portfolio that appeals
to many different sectors and
applications.”
INNOVATIVE SOLUTIONS
WITH ARAMID AND BUG SAFE
THREADS
Our threads make a difference in
the mattress industry
Noting that the mattress and
sub-industry have a significant
weight in their customer portfolio,
Yiğit Durak underlined that they
add value to the sector with R&D
product threads that go beyond
standard sewing and embroidery
threads. Durak stated that in
addition to Aramid threads with
late flame-retardant properties,
the pest preventive Bug Safe
thread, which they have recently
introduced to the market,
are attractive solutions for the
mattress industry. Stating that
the mattress industry is linked
to the construction and housing
markets and that the mattress
industry also develops following
the revival in these markets,
Durak added that there may be
positive surprise developments in
this regard in 2025.
SleepTech • January - February
93
Profile
Feltturc is poised for a
breakout in growth and quality
in 2025 after a strong 2024
Feltturc company partner
Mustafa Kiper plans to
increase their production
and export targets by 25%
in 2025 after their successful
strategy in 2024. It aims to
maintain its differences in
the sector with new product
development and high-quality
understanding.
UNRIVALLED IN DUO FELT
PRODUCTION!
2024 Review: They overcame
difficulties and stepped into
success
Feltturc has successfully stepped
into 2024 with challenges.
Mustafa Kiper, company partner,
states that they realize high
quality production by focusing on
more classic products rather than
innovative felt and filling solutions.
“With years of experience, we
have determined that classic
products meet the needs of the
mattress industry,” said Kiper,
adding that they produce hard
felt, soft felt, wool wadding and
cotton wadding. This process
reinforced Feltturc’s solid position
in the sector and the company
was able to distinguish itself from
its competitors with the quality of
its products.
Feltturc also maintains its
leadership in DUO FELT
production. “We think we are
unrivaled in this field,” said Kiper,
noting that this product has
a strong place in the market.
However, the year 2024 was
94 SleepTech • January - February
also shaped by political and
geopolitical instability around
the world. The Ukraine war
and tensions in the Middle East
have led to the closure of many
markets. Kiper strategized to
overcome these challenges by
exploring new markets.
2025 targets: Plan to increase
production and exports by 25%
Feltturc’s targets for 2025 are
quite ambitious. “We aim to
increase our production and
exports by 25%. We want to
provide the best service to our
business partners by producing
our existing products in the
best quality.” Kiper explained
the company’s growth strategy.
In line with this goal, the
company plans to make its
existing production processes
more efficient and take their
understanding of high quality in
the mattress industry one step
further.
Kiper also emphasized their
commitment to natural products
to improve quality in mattress
production: “We think that
traditional mattresses, that is,
mattresses made with natural
products, are healthier. With
this understanding, we focus on
producing the best quality felt.”
This approach stands out as an
important strategy that reveals
Feltturc’s difference in the sector.
Export strategy: Focus on Europe
and West Africa
Feltturc has defined an important
strategy to grow in the export
market for 2025: Europe and
West Africa. Kiper emphasized
a customer-oriented approach
by saying, “We will make more
customer trips, identify the wants
and needs of our customers
one-on-one, produce products
accordingly and reach our
customers with good service.”
With this strategy, Feltturc will
continue its global growth by
both strengthening its existing
markets and opening new
markets.
Feltturc aims to further
consolidate its leading position in
the sector in 2025 and increase
its success in both production
and exports, and wishes the
entire sector success and
endless happiness in 2025.
SleepTech • January - February
95
Profile
YayFoam reached new heights in
2024, raising the bar for 2025
Following its successes in
2024, YayFoam aims to
increase its production
capacity for 2025, make a difference
in the sector with innovative
products and achieve
a strong position in the global
market by prioritizing sustainability.
Fatih Yayla, Vice Chairman
of the Board of Directors
of YayFoam, announced the
achievements in 2024 and the
targets for 2025.
Major increase in production
capacity and quality
“The year 2024 was a major
turning point for YayFoam
Kayseri. We realized various
innovations and improvements
to consolidate our leadership
in the sector in foam production.
2024 was a year of great
transformation for our brand.
We successfully completed
the restructuring process and
further increased both our
production capacity and quality
standards. By increasing
our daily production volume
by 10%, we were able to respond
to customer demands
faster and with higher quality.
We also optimized our machines
to increase production
efficiency and achieved significant
savings in this process.
These improvements have
enabled us to make a strong
impact not only in the Turkish
market but also in international
markets such as Europe
and the Middle East. This
year, we achieved great success
not only in production,
but also in our customer-oriented
approach. We acquired
new customers and further
improved the service we offer
to our existing customers.
In addition, the trainings we
conducted for our employees
helped us increase production
efficiency. We organized more
than 20 training sessions on
CNC machines and process
96 SleepTech • January - February
improvement, contributing to
the technical and personal
development of our employees.
We received over 90%
positive feedback in employee
satisfaction surveys, which
shows how high the motivation
within the company is.”
SPECIAL FORMULA FOAM
PRODUCTION
Innovative products and sectoral
developments
“2024 was an important year
for YayFoam not only in terms
of production increase but
also in terms of innovation
and sectoral developments.
We have realized many innovations
in foam production
for different sectors such as
furniture, textile and automotive.
Especially in the furniture
sector, we have diversified
our products with new formulations
that provide higher
comfort and durability in
foams used in the production
of sofas and mattresses. In
this way, we have developed
solutions suitable for
the needs of each sector by
offering more options to our
customers. We have developed
new generation foams
that increase seating comfort
SleepTech • January - February
97
Profile
and are long-lasting. These
products were highly appreciated
in the sector.
Our R&D team developed
lighter yet durable foam types,
and this product made a
significant difference in the
industry in 2024. We have
made great progress not only
in terms of design but also
functionally. Our foams are
differentiated from other products
in the industry in terms of
both durability and lightness.
We also accelerated production
processes and provided
significant convenience to our
business partners by offering
customized cutting and fast
delivery services to large furniture
manufacturers.
We have also made significant
progress in a new area
such as sound insulation. In
this sector, we have introduced
foams produced with
special formulations to offer
more environmentally friendly
and effective solutions. By
increasing the sound insulation
capacity of the foam, we
have developed an important
solution for this sector. In this
way, we have contributed to
the sector and increased the
demand for products that take
into account environmental
factors such as sound insulation.”
Tackling challenges and
strategic solutions
“2024 was a year of great
successes for YayFoam, but
also challenges. Factors such
as global economic uncertainties
and increased logistics
costs caused some disruptions
in our supply chain.
Price fluctuations, especially in
chemical raw materials (polyurethane
components such
as TDI), caused difficulties in
the supply of raw materials. In
addition, the global increase in
energy costs directly affected
our production processes.
However, we took quick and
strategic steps to cope with
these challenges. In order
not to be dependent on a
single source for raw material
supply, we increased our
supply security by making
agreements with alternative
98 SleepTech • January - February
suppliers. We reduced logistics
costs and shortened
supply times by working with
local suppliers. In addition, we
ensured the efficient operation
of our machines by investing
in new technologies that save
energy in production processes.
For example, by regularly
maintaining our machines, we
minimized energy loss and
produced at lower costs.”
2025 goals and new investments
“2025 will be a year in which
YayFoam will further advance
its growth and innovation
goals. We will focus on both
increasing our production
capacity and developing
innovative products for customer
needs. We aim to
accelerate our production
process by purchasing new
CNC machines. We also plan
to increase our daily capacity
by 20% by creating additional
production areas in our Kayseri
facility.
We will intensify our R&D
studies to develop new generation
foams. We will develop
heat and pressure sensitive
products with smart foam
technologies. With these new
products, we plan to offer
solutions for sectors such as
medical beds and hospital
equipment. In addition, we
will invest in environmentally
friendly production methods
and implement new production
methods that provide
savings in energy and water
consumption. Thus, we will
minimize our environmental
impact in our production processes.”
A SUSTAINABLE LEADER
Export and sustainability
“We have significant growth
goals in export markets for
2025. We plan to establish
collaborations with major furniture
and automotive manufacturers
in North America.
In the US market, we aim to
increase the demand for our
environmentally friendly and
durable products. We also aim
to establish a strong presence
in the growing furniture and
automotive markets in European
countries such as Poland,
Czechia and Romania.
In the African market, we will
offer more affordable, durable
foams, especially in the North
African (Egypt and Morocco)
and South African regions.
In addition, we will use recyclable
materials by further
strengthening our environmentally
friendly production
approach and increase sustainability
by recycling waste
obtained from production processes.
We will be more effective
in global markets with our
digital marketing strategies by
using e-export platforms. With
these steps, we aim to position
YayFoam as a sustainable
leader both in the sector and
in the global market.
2025 will be a year in which
we will both make a difference
with our quality products and
solidify our place as a reliable
brand in the international
arena with our environmentally
friendly production approach.”
SleepTech • January - February
99
Events
Discover innovations at India
Mattress Tech Expo 2025
It’s safe to say that over the last few years the popularity of Natural
Fibre mattresses has only continued to grow. In particular,
mattresses that use Natural Plant Fibres are on the rise, with many
sleepers opting for them instead of animal fibres.
The 9th International Trade
Fair for Mattress and
Upholstery Production
Technology, Machinery, Supplies,
Production Tools, and Accessories,
organized by India Mattress
Tech Expo, is set to take place
in Chennai, India. Scheduled for
March 6 to 9, 2025, this renowned
event is poised to bring
together leading manufacturers,
suppliers, and innovators from
around the globe.
A hub for innovation and
business opportunities
India Mattress Tech Expo has
solidified its position as South
Asia’s premier trade fair for the
mattress and upholstery sector.
102 SleepTech • January - February
The event will feature an extensive range
of exhibits, including the latest production
technologies, advanced machinery,
and high-quality materials that cater to
the ever-evolving demands of the industry.
From cutting-edge equipment to
sustainable and innovative solutions, the
expo aims to showcase advancements
that shape the future of mattress and
upholstery production.
This year’s edition promises to offer an
unparalleled platform for networking
and collaboration. With participation
from global industry leaders, the event
facilitates opportunities to forge valuable
business connections, exchange knowledge,
and explore emerging trends in
the market.
Highlights to look forward to
• Comprehensive exhibitor profiles:
Attendees will have access to a diverse
range of exhibitors, including suppliers
of foam cutting machines, quilting
equipment, adhesives, fabrics, and other
SleepTech • January - February 103
Events
essential production tools.
• Live demonstrations: Witness
the latest machinery in action
through live demonstrations that
provide an up-close view of their
capabilities.
• Focused seminars and workshops:
Expert-led sessions will
delve into pressing industry
topics, such as sustainability in
production, cost-effective manufacturing
methods, and market
expansion strategies.
• Networking opportunities: Connect
with manufacturers, distributors,
and buyers from across
South Asia and beyond.
An invaluable opportunity to
stay ahead
The India Mattress Tech Expo
serves as a key event for professionals
in the mattress and
upholstery sector. Whether you
are a manufacturer seeking innovative
production tools, a suppli-
104 SleepTech • January - February
er aiming to showcase your latest
offerings, or a business looking to
expand your network, this trade fair
has something for everyone. It is an
invaluable opportunity to stay ahead
of the curve and gain insights into
the latest trends and developments.
With the sleep aids market in India
projected to grow at an impressive
annual rate of 9.55%, reaching a remarkable
USD 455 million by 2029,
the industry is poised for exciting
opportunities. Stay ahead of emerging
trends and evolving consumer
preferences at India’s premier platform
for the mattress manufacturing
and upholstery supplies sector.
Profile
A new leader is about to shake
up the sector on a global scale!
Milkay Teknik Tekstil plans
to increase its effectiveness
in global markets
with its 2025 targets, while exhibiting
its difference in the sector
with innovation-oriented products
in 2024.
2024: 30th year pride and new
achievements
Abdullah Nursaçan, General
Manager of Milkay Teknik Tekstil
evaluated 2024 as a period in
which the company prioritized
its sectoral achievements and
sustainability efforts. Celebrating
its 30th anniversary, the company
has developed products that
make a performance difference
thanks to its innovation-oriented
approach. Nursaçan said, “2024
was a year in which we made a
difference in the sector, especially
with our environmentally friendly
and highly durable products such
as Milform. While increasing sectoral
diversification thanks to our
new product range, our investments
in customer satisfaction
also yielded positive results.”
Stating that the company has
taken important steps in export
markets as well as Türkiye,
Nursaçan said that they have
achieved growth in African,
Middle Eastern and European
markets and that they aim to lead
the sector on a global scale.
Making a difference with
innovation and environmentally
friendly production
In 2024, Milkay Teknik Tekstil
took a leading position in the
sector with its environmentally
106 SleepTech • January - February
friendly production approach and
innovative products. Milform was
appreciated by users with its recyclable
components made from
environmentally friendly materials
and padding made from natural
fibers. Stating that the company’s
strong R&D infrastructure was effective
in this success, Nursaçan
said, “We produce sustainable
solutions in both economic and
environmental terms by integrating
our customer-oriented
innovation approach into all our
processes.”
It was also stated that the company
overcame the breaks in
the global supply chain through
advanced inventory management
and cooperation with local suppliers,
and managed to increase
customer satisfaction in the
process.
2025: New markets and digital
transformation targets
Milkay Teknik Tekstil is setting its
2025 targets on both diversifying
technical textile products and
accelerating digital transformation.
Abdullah Nursaçan said,
“In 2025, we aim to maximize
efficiency by increasing automation
in our production line and
improve our processes through
digitalization. We will also focus
on energy efficiency projects and
solar energy system (SPP) investments
that will reduce our carbon
footprint.”
The company plans to strengthen
its presence in established markets
such as the United States,
the United Kingdom, France and
the United Arab Emirates, aims
to increase brand awareness in
the European, Middle Eastern
and American markets and will
intensify its efforts to strengthen
its global impact by taking an
active role in international fairs.
Both economical and
environmentally friendly
solutions
Milkay closely follows sectoral
trends such as sustainability, digital
transformation and the use of
innovative materials and shapes
its strategies accordingly. Maintaining
its leadership in environmentally
friendly production and
innovation, the company continues
to offer both economically
and environmentally appropriate
solutions. Adding value to the
sector through the integration of
new technologies, Milkay aims to
take an even more active role in
these issues in 2025.
SleepTech • January - February 107
Profile
A powerhouse is making
waves in the global market
Ozdemir Malzeme aims
to grow by increasing
its product range and
stepping into new markets in
2025.
2024 in review: Successes and
challenges
Şeref Özdemir, Chairman of the
Board of Ozdemir Malzeme,
evaluates 2024 as a productive
year. The year 2024 was an
important turning point for
the company in terms of both
achieving its targets and meeting
the expectations of the market
with innovative products.
Stating that they offered more
value-added products to their
customers this year, Özdemir
said that they increased their
product diversity and responded
faster to customer demands with
this diversity.
Achievements in customer
satisfaction and supply
processes
Özdemir also provided
information about their
achievements in terms of
customer satisfaction in
2024. Despite the difficulties
experienced especially in
logistics processes, the company
managed to manage this process
without adversely affecting the
customer experience through
advance planning. Emphasizing
that they minimized customers’
encounters with these situations
by identifying disruptions such as
congestion at ports in advance,
Özdemir said that they are
strengthening the company’s
customer-oriented approach day
by day.
Chinese imports and the
challenges of competition
In 2024, one of the biggest
challenges they faced was the
price competition in products
imported from China. Özdemir
stated that China regained the
108 SleepTech • January - February
power it lost during the pandemic
period as of 2024, which led to
an increase in price competition
in the global market. In order
to cope with this challenge,
Ozdemir Malzeme managed to
maintain its market share by
accelerating local production
processes and strengthening
its customer-oriented service
approach.
2025 goals: Growth and
innovation
Ozdemir Malzeme’s targets
for 2025 include increasing its
current product range by 20%.
The company plans for these
new product groups to gain a
strong foothold in the market and
have a greater say in the sector.
Özdemir stated that they aim to
grow both in the domestic and
international markets by further
diversifying their product range.
Environmentally friendly and
sustainable production
Ozdemir Malzeme has been
taking important steps in
environmentally friendly
production and sustainability
for years. In cooperation with
Özka Ambalaj, the company
contributes to the environment
by recycling both its own nylon
waste and scraps procured
from outside. Planning to carry
these sustainability efforts even
further in 2025, Özdemir aims
to set an example for the sector
in protecting natural resources
by increasing environmentally
friendly production processes.
Plans to expand into new
markets
Another goal for 2025 is to
grow in export markets and
expand into new markets. Şeref
Özdemir stated that in line with
SleepTech • January - February 109
Profile
Ozdemir Malzeme’s goal of
becoming a strong player in the
global market, they plan to add
new markets and increase the
company’s effectiveness in the
international arena. Özdemir
expressed his belief that the
company will achieve great
goals and expressed his
confidence that there
will be no difficulties
in achieving these
goals.
While Ozdemir
Malzeme has
taken important
steps towards
growth with the successes
it achieved in 2024, it aims to
further consolidate its position
in the sector with the targets
set for 2025. The company
will continue to lead the sector
with sustainability, customer
satisfaction and innovative
products both in the local market
and internationally.
110 SleepTech • January - February
A new standard in
sustainability and
comfort with securely
bonded mattresses
Polypropylene-Based Materials enhance durability and
sustainability in mattress production
The durability, comfort, and
sustainability of modern
mattresses rely heavily on
advanced material technologies
that reinforce fabrics and improve
lamination processes. By
leveraging innovative polypropylene-based
polymers, manufacturers
can achieve superior bond
strength, thermal stability, and
enhanced productivity without
the need for additional additives,
marking a significant advancement
in mattress production.
Swiss specialty chemicals company
Clariant has raised the bar
in hot melt polymer solutions
with its Licocene range, specifically
Licocene PP 1602, 2402,
2502, 2602, and 3602. Unlike
traditional EVA-based adhesives,
Licocene’s polypropylene-based
materials offer numerous advantages:
they eliminate the need for
tackifiers or plasticizers, reduce
VOC emissions, and minimize
odors during both manufacturing
SleepTech • January - February 111
News
and end use. These attributes
ensure healthier, more comfortable
sleeping environments,
aligning with growing consumer
demand for sustainability and
comfort.
Efficiency and cost savings
through innovative application
A standout feature of Clariant’s
Licocene polymers is their ability
to optimize material and energy
consumption during the application
process. Thanks to their low
viscosity, these polymers enable
precise adhesive placement, allowing
manufacturers to use less
material while maintaining exceptional
bonding strength. Smaller
nozzles can be employed,
reducing downtime, enhancing
productivity, and enabling faster
production line speeds—a significant
advantage in a competitive
market.
Comprehensive solutions across
mattress layers
Clariant’s Licocene solutions deliver
robust performance across
all stages of mattress production,
ensuring long-term durability and
functionality:
1. Fabric reinforcement and
ticking lamination
o Licocene PP 2602 and PP
3602 play a critical role in coating
and laminating woven ticking
fabrics—the first line of defense
against wear and tear. By locking
fibers in place, these polymers
prevent seam slippage and
fraying, significantly extending
the lifespan of mattress covers.
Manufacturers can also integrate
additional features, such as water
resistance and antimicrobial
112 SleepTech • January - February
properties, to enhance product
performance.
2. Pocket spring bonding for
premium mattresses
o Innerspring mattresses rely on
pocket coils to provide tailored
support, and Licocene PP 2402
and PP 2502 excel in fusing
fabric pockets to create a durable
and consistent pocket spring
structure. With low viscosity
and excellent cohesive strength,
these polymers thoroughly permeate
nonwoven layers, ensuring
a strong, reliable bond that
maintains structural integrity and
enhances comfort over time.
3. Foam component adhesion
o For mattresses featuring foam
cores or comfort layers, Licocene
polymers deliver superior
adhesion between foam components,
ensuring structural stability
throughout years of use. These
polymers also reduce noise levels
in the finished product, contributing
to a quieter, more comfortable
sleep experience.
4. Anti-slip performance
o Licocene PP 1602 provides exceptional
anti-slip properties, preventing
mattresses from shifting
on smooth surfaces. Importantly,
it achieves this without leaving
any sticky residue, preserving the
SleepTech • January - February 113
News
overall aesthetic and functionality
of the product.
Sustainability: Renewable
materials and recycling potential
Clariant’s commitment to sustainability
is exemplified by its
Licocene Terra range, produced
from renewable raw materials
via biomass balance certification.
Moreover, some Licocene
solutions facilitate mono-material
mattress construction, making
end-of-life recycling easier and
more efficient—a crucial step towards
a circular economy in the
bedding industry.
A step towards smarter, greener
mattress manufacturing
By combining unmatched bond
strength, thermal stability, and
energy efficiency, Clariant’s Licocene
polymers are transforming
mattress manufacturing. These
innovations not only improve
product durability and comfort
but also address critical sustainability
challenges, offering solutions
that benefit both manufacturers
and end consumers.
As demand for environmentally
conscious, high-performance
bedding products continues to
rise, Licocene polymers represent
a forward-thinking solution
that enables manufacturers to
deliver superior quality while
reducing their environmental
footprint. With Clariant’s pioneering
approach, sleeping easy
has never been more secure—or
sustainable.
114 SleepTech • January - February
Every year,
we touch the lives of millions
of people in more than
100 countries.
HEIMTEXTIL
14-17 JANUARY 2025
Hall: 11.0 Booth: D11
FRANKFURT / GERMANY
INDIA MATTRESTECH EXPO
6-9 MARCH 2025
Hall: 3 Booth: E510
GREATER NOIDA / INDIA
INTERZUM GUANGZHOU
28-31 MARCH 2025
S14.1C21
GUANGZHOU / CHINA
INTERZUM COLOGNE
20-23 MAY 2025
Hall: 11.2 Booth: K-020 – L035
COLOGNE / GERMANY
HOMETEX
20-23 MAY 2025
Hall: 1 Booth: D02
ISTANBUL / TURKIYE