RIB-ROOF - Zambelli GmbH & Co. KG

zambelli.de

RIB-ROOF - Zambelli GmbH & Co. KG

MADE IN GERMANY

Systems at a glance

RIB-ROOF

metal roofi ng systems


This vision shapes the RIB-ROOF metal roofi ng

system. Our top priority was, and remains so today,

to provide metal roofi ng that is unbelievably

simple and quick to install. This has led to our

system solutions with a clever installation technique

that is combined with the highest product

quality and excellent operating effi ciency. This is

RIB-ROOF METAL ROOFING SYSTEMS

TURNING VISIONS INTO REALITY

Making progress. No detours.

Only few steps of procedure.

why RIB-ROOF metal roofi ng systems will enable

you to immediately achieve the right results. With

its wide range of roofi ng variety, different metals

and surfaces, RIB-ROOF metal roofi ng systems offers

architectural freedom combined with perfect

functionality. Take advantage of the manifold

possibilities of a time-tested system.

commercial building

Matzleinsdorf

for the central train station in Vienna

Please watch the video clip

on the subject:

Direct link for mobile phones

with QR-code application

material

aluminium

stucco-embossed

3


THE BASIS OF SUCCESS

ACHIEVE EXTRAORDINARY AIMS

4

RIB-ROOF

METALLDACH

SYSTEME

Allgemeine bauaufsichtliche Zulassung

RIB-ROOF Speed 500 Gleit-Falz-Profi ldach

Stahl: Nr. Z-14.1-473

Aluminium: Nr Z-14.1-474

EU-Konformitätserklärung

MADE IN GERMANY www.zambelli.de

Zambelli has more than 50 years hands-on experience

in the fi eld of metal roofs.

The Zambelli Group is shaped by its expert craftmanship

while striving for perfection and with the

courage to head in new, often diffi cult directions.

The brothers Franz and Carlo Zambelli Sopalu, both

expert plumbers and experienced in tin-coating,

founded the company in 1957 as a craftman‘s

establishment. At that time their specialisation was

building construction and the renovation of church

roofs. Through numerous patents and registered

designs the founding fathers spurred the company

forward.

MADE IN GERMANY

Within only two generations the company evolved

into an internationally active industrial enterprise

in the metalworking sector with more than 800

employees at nine locations in six countries. Part

of the group includes Zambelli RIB-ROOF GmbH

& Co. KG: with over 30 years of manufacturing

experience and over 15 million square meters of

roof surfacing that has been made so far. It is now

one of Europe´s leading producers of metal roofi ng.


A SAFE SYSTEM SOLUTION

DOING THINGS IN THE RIGHT WAY

The characteristics of RIB-ROOF metal roofi ng systems

are cleverness and simplicity.

RIB-ROOF metal roofi ng systems is distinguished

by the innovative sliding slot connection with

its own sliding clip system. The high degree of

prefabrication substantially reduces construction

time. In comparison with conventional standing

seam profi les, RIB-ROOF offers maximum security

in planning the installation and in its functionality.

Strakerjahn-school

Lübeck

material

aluminium

colour caoted “Patina matt”

5


245 mm

6

Get on your roof – using RIB-ROOF metal roofi ng systems this is not a problem at all.

In the year 1978 the RIB-ROOF metal roofi ng systems

received the fi rst authorisation approved by the building

authorities. This means tested quality and safety:

conventional standing seam profi les

Leverage

effect

A metaloid connection

between

the upper shell

of the roof and

the supporting

shell of the roof

(trapezoidal

sheet)

65 mm

180 mm

Despite wide clip distances a RIB-ROOF roof is still

walkable and self-supporting. This is an advantage

you will appreciate for renovation projects.

RIB-ROOF standard clip

heat

By installing

standard clips

onto distance

constructions the

high leverage

effect between

the upper shell

and the supporting

shell is

omitted.

Low thermal

bridge effect


BUILT SAFELY –

LONG TERM PROTECTION

✔ No lever action of the sliding clip on the

roofi ng with pressure and tensile loads that

might arise from dilatation*

✔ Sliding seam and sliding clip allow for

dilatation of the profi le sheet, thus avoiding

tension in metal roofs

✔ The “Clicking into Place Mechanic” ensures

permanent connection to the profi le sheet

through closed linkage

✔ Self-supporting and walkable

✔ Permanent waterproofi ng through

impenetrable installation with no

transverse joints

✔ Impenetrable installation of fi ttings

onto the profi l sheet substructure

✔ Additional item diffusion-open layer possible

without to change the roof construction

✔ With high wind-drag loads, e.g. in coastal

and mountainous regions a suitable

solution of system fi ttings

can be selected

Clip bar for a safe execution

of the fi xed point

* Dilatation (from Latin dilatare = extend, expand)

is a term used in physics to denote linear

expansion due to heat or warmth.

Airport “SkyWorld Plaza”

Hamburg

material

aluminium

stucco-embossed

protective plating on both sides

forced curved

95 m length of profi le sheets

execution of a fi xed point

by using a clip bar

THE RIB-ROOF PRINCIPLE

BENEFIT FROM EXPERIENCES

7


8

Direct installation of the clips

Using the RIB-ROOF standard clip you can pull up.

On your marks, get set, go! With RIB-ROOF metal

roofi ng systems you can use the single clips to save

time otherwise spent on extensive measuring and

pre-assembly. The uniquely developed sliding clip

is screwed directly into the profi le sheet. Fast work

is possible. Mistakes in measuring are avoided.

RIB-ROOF metal roofi ng systems always provide

different optimal clamping applications. The optimised

Profi le-Clip geometry stays in place perfectly

no matter the type of roof construction or substructure

under each sheet. In this way, material expansion

caused by possible changes in temperature can

be balanced out. This is a superior advantage of the

RIB-ROOF system when laying long sheet panels.

While others are still fl anging, you can already see the result.

All you need to install RIB-ROOF metal roofi ng

systems are hands that can tackle work. It is

not necessary to join the standing seams again

neither a mechanical fl anging is necessary. This

makes it possible to install the roofs perennial.

No pre-assembly necessary

Furthermore the profi le sheets are not rigidly

coupled so a thermal expansion is possible.

You can be absolutely sure that your RIB-ROOF roof

will keep the shape over years.

Have a closer look at

installation principle RIB-ROOF Speed 500.

Watch the following video clip:

Direct link for mobile phones

with QR-code application


SAVING TIME –

BUILDING AS EFFICIENTLY

AS POSSIBLE

✔ Immediate start of installing the profi le

sheets as there is no pre-assembly

of clips necessary

✔ Calculation errors as well as measuring

errors can be excluded totally as the

profi le sheet pretends the perfect position

for the clip

✔ Quick process of construction without

fi nal mechanical fl anging

✔ Installation is even possible at low

temperature

✔ Production and curving of the profi le sheets

is also possible directly at construction site

Norma-supermarket

Hünstetten-Kesselbach

material

aluminium colour coated

RAL 9006 whitealuminium

THE RIB-ROOF PRINCIPLE

BENEFIT FROM EXPERIENCES

Record breaking:

1200 m 2 in 3 hours

Optimisation of costs and deadlines is an important factor

when having to construct a supermarket as quickly as

possible - normally it already takes 4 months from laying

the foundation to opening day – an important aspect

to consider. That is why Aldi, Lidl, Norma as well as the

Rewe and Edeka groups all rely on RIB-ROOF metal roofi ng

systems. With over 100 projects in Germany and Europe,

it is not only the time-tested quality and the wide range

of material that have made RIB-ROOF one of the favorite

producers of roofi ng systems. It is also the simple installation

design without any complicated adjustment and

pre-setting up of clips that give our system an unbeatable

advantage in time. The roof profi le of this Norma

Supermarket was put into place by 11 technicians in only

three hours.

9


Football stadium:

“Wörtherseestadion

Klagenfurt”

material

aluminium

stucco-embossed

conical curved

10

One system – varied creation

✔ Adaptable to the ground plan of a building

and the roof shape

✔ Two different profi les choosable:

Speed 500 and 465. Available in different

shapes and executions

✔ Flat roof; applicable from 1.5 ° roof pitch

✔ All lengths of profi le sheets are possible

to produce; execution without transverse

impact and overlapping of profi le sheets

The football stadium of Klagenfurt was honored with the “IOC/IAKS Award Bronze 2009”

RIB-ROOF metal roofi ng systems are as fl exible

as our customer requires.

The roof shapes the character of the entire

structure. It defi nes the style and infl uences the

impact on the viewer. RIB-ROOF metal roofi ng systems

allows room for your own ideas. RIB-ROOF

metal roofi ng systems can be adapted exactly to

fi t ground plan and roof geometry. Two RIB-ROOF

systems, Speed 500 und 465, with different

profi le sheet designs are available. All lengths of

profi le sheets can be used with both systems because

they are laid without any transverse joints.

Almost anything is possible with RIB-ROOF metal

roofi ng systems.

Photography: Stadtpresse Klagenfurt / Horst


THE SYSTEM AT A GLANCE

RIB-ROOF Speed 500

Standard width = 500 mm; special width is possible

THE ARCHITECTURAL FREEDOM

TAKING NEW PATHS

straight conical curved (convex) curved (concave)

conical curved (convex)

RIB-ROOF 465

Standard width = 465 mm

straight curved (convex) curved (concave)

bended curved

(that means that in equal distances

the profi le sheet has a bend)

11


metal trade

Grassmayr

Innsbruck

material

steel sheet with

an aluminiumzinc

coating

conical

12

MATERIALS

Steel

galvanised and coil coated on both sides:

Top side: 25μm RAL-colours; underside: light protective laquer

Aluminium

mill fi nish; coil coated on both sides:

Top side: 25μm RAL-colours; underside: light protective laquer

Aluminium

mill fi nish / stucco-embossed

Aluminium

mill fi nish / stucco-embossed,

protective plating on both sides

Aluminium-zinc

steel sheet with aluminium-zinc coating

corrosion protection class III

Titanium zinc

mill fi nish or pre-weathered

Copper

TECU ®

SPECIAL SURFACES

Patina look

Zinc look

Stucco-embossed patina matt

The individual grade

for your construction project

Use your advantage by using RIB-ROOF metal

roofi ng systems with its wide range of materials

and surfaces. Only tested materials are used.

Zambelli takes an external control carried out by

the Institute for Material Testing Hannover (MPA).

Therefore a high corrosion resistance and long

operating life are guaranteed.


Create highlights!

The surfaces zinc-look or stucco-embossed patina

matt give your roof a look of high quality. For

everyone who has courage for colour:

For the materials steel and aluminium there is

additionally the whole range of RAL-colours for a

coating in different qualities available.

THE ARCHITECTURAL FREEDOM

TAKING NEW PATHS

residential building

Ottweiler

material

aluminium

colour coated RAL 3009

curved

residential and commercial building

Marburg

material

titanium-zinc

pre-weathered

curved

13


offi ce building Wilo

NL-Westzaan

material

aluminium

stucco-embossed

curved

14

Individual planned –

world wide appreciated.

RIB-ROOF metal roofi ng systems provide the

perfect solution for a wide clientele. From functional

buildings for the industry; trade and craft to

modern housing and housebuilding up to architecturally

impressive representative buildings for

institutions and infrastructure. It doesn´t matter

whether it is a new construction or a renovation.

RIB-ROOF will put your requirements and wishes

world wide into practice.

Photography: Jannes Linders Photographer


Centres of mobility –

realised world wide.

The society is in motion. Due to the higher traffi c

volumes airports; train stations and public buildings

often reach their capacity limits. In these cases

construction projects have to be realized trouble-

THE ARCHITECTURAL FREEDOM

TAKING NEW PATHS

free; without increasing budgets and absolutely in

time. RIB-ROOF metal roofi ng systems are impressive

where others only have to prove themselves.

Airport

Budapest Ferihegy

material

aluminium

colour coated with

PVDF-coating RAL 9006

curved

15


central train station

Frankfurt/Main

material

aluminium

stucco-embossed

curved

rfen.dddde

www.referenzen-surfen.de

wwwwww.rrefee

16

Start now

our virtual “sightseeing tour” via Google Earth.

With Google Earth you can take a ride through the

world of RIB-ROOF metal roofs.

Have a close look at several RIB-ROOF projects.

Come and fi nd out the architectural masterwork

yourself, clever calculated industrial buildings and

well studied special constructions.


Join it!

Check out our website and see how RIB-ROOF

sheets are produced and set exactly into

place on location with a system of mobile rollforming

machines. A short video will show you

the unique advantages when roofi ng a large area.

Watch the following

video clip here:

Direct link for mobile phones

with QR-code application

mobile rollforming

Mobile rollforming –

globally active.

Moving forward means overcoming barriers.

Our mobile rollforming machines are making

this possible. Profi le sheets 33 meters or longer

can be rollformed and produced directly at

construction site.

THE ARCHITECTURAL FREEDOM

TAKING NEW PATHS

Exact measuring to fi t special projects can also be

done with this technique. RIB-ROOF metal roofi ng

systems move any construction project quickly

and effi ciently forward, anywhere in the world.

17


18

new trade fair halls

Karlsruhe

material

aluminium

stucco-embossed

curved

fi tness gym

Attendorn

material

aluminium

stucco-embossed

bended curved


RIB-ROOF offers a wide range of facade design

with a variety of material, colours and surfacing

possibilities. Different types of profi les as well as

numerous embossing options with small bending

radius make distinctive building silhouettes

possible. Furthermore, the building surface has a

clearly structured appearance with RIB-ROOF ele-

THE ARCHITECTURAL FREEDOM

TAKING NEW PATHS

Modern architectural concepts lift barriers

between roofs and facades.

ments installed both vertically or horizontally: This

is a design possibility that embodies any facade

with a high degree of elegance. The impenetrable

installation of all elements and accessories ensures

a fl awless facade since there are no visible

mounting parts.

Hengelo,

Pop- en Cultuurcentrum

Metropool

material

aluminium colour coated

RAL 9006 whitealuminium

curved

19


RIB-ROOF SYSTEM ACCESSORIES

TO PERFECT DETAILS

20

Safety on the roof!

Working on the roof must be approached with

special care, particularly as building engineering

services are more frequently being installed on

roof surfaces. That is why building laws have been

changed since 1998 to ensure that owners and

contractors take more responsibility to avoid the

high number of accidents due to falling off, or

through, roofs when carrying out repair, inspection

or cleaning work.

RIB-ROOF has its own special system of security

features to prevent accidents on new buildings

and, of course, to upgrade and retrofi t metal roofs

that have already been built. With this system you

can fulfi ll your responsibilities as building owners

and contractors easily and quickly.

Take advantage of a tried-and-true system with a wide spectrum

of accessory features and numerous individual solutions.

Perfection can be found in even the smallest

detail. It goes without saying that you will

achieve your goal in the most direct way possible.

RIB-ROOF metal roofi ng systems provide you with

a comprehensive range of functional features to

fi t all of your building and roofi ng requirements.

Shapely surfacing for the roof ridge, eaves or

rainwater pipe and gableboard will

optimise the overall impression. Roof penetration

for artifi cial ventilation, roofl ight domes, or

chimneys can be realised according to all norm and

security standards. Snow guard system, lightning

protection, walkway and tread support as well

as RIB-ROOF´s specially developed and tested fall

arrest system are completing the system.


ECOLOGICAL AND ECONOMICAL CONSTRUCTION AND RENOVATION

ACT RESPONSIBLY

Using New Potential Effectively:

Generating Energy with Photovoltaic and Solar Modules.

Mounting photovoltaic and solar modules onto a

rooftop increases value in a sustainable manner.

Whether it is a new building, roof renovation or

upgrading an older structure, RIB-ROOF metal

roofi ng systems allow you to choose from a wide

variety of possibilities: Elevated or modules that

are parallel to the roof, UniSolar fi lm laminate is

directly installed on the roof surface or mounted

on plates. The solar-laminated option blends in

decently and is ideal for curved and rounded roof

forms. We would be happy to show you how to

get the most out of your roof. Just contact us!

21


22

While others are still looking for answers,

we have already solutions.

None of us should close our eyes to the challenges

of climate change. RIB-ROOF metal roofi ng

systems pay off not only from a fi nancial point of

view. Ecologically speaking, RIB-ROOF also always

fi nds the right solution, for example, by using

renewable resources such as wood for distance

construction, thereby reducing emission by decreasing

thermal bridges.


ECOLOGICAL AND ECONOMICAL CONSTRUCTION AND RENOVATION

ACT RESPONSIBLY

EnEV 2009 German Energy Saving Ordinance:

Compliance without requiring additional measures

Energy reduction measures put high demands on

new buildings and renovation of older structures.

While energy-reducing measures are required

by several of the metal roofi ng systems that

are currently available on the market in order to

fulfi ll legal requirements, RIB-ROOF metal roofi ng

systems need no further adjustment. A RIB-ROOF

surface has optimal values concerning thermal

Technology and progress in harmony with nature

This has always been our goal for supply and

disposal which is why our products not only

always use state-of-the-art technology, but are

integrated with quality and our own environmental

management system. We are continually

developing our manufacturing technology further

in order to achieve a longer life for our products

along with optimal energy recovery, therefore

transmittance, without any further complicated

additional measures such the installation of

thermoclips serving as thermal bridges, as recently

shown by studies from the “Forschungsinstitute für

Wärmeschutz e.V.”.

Buildings with RIB-ROOF metal roofi ng system

are good for both the environment and your bank

account.

thickness of insulation 180 mm 180 mm for 0.240 W/m 2 K

description of construction

RIB-ROOF Speed 500

installation by using standard

clips onto a double layer

wooden underconstruction

construction 1*

RIB-ROOF Speed 500

by using a clip border onto a

walkable heat insulation

construction 2

RIB-ROOF by using standard clips

onto double layer Z-profi les

construction 3

onto a single layer Z-profi le

construction 4

* calculation according to DIN EN ISO 6946

(adjustment of

calculation B1-17/97)

B = 1.20 m

Heat transfer

coeffi cient for the

quiet areas

Heat transfer

coeffi cient including

thermal bridges

avoiding risks to the environment.

The Zambelli company was awarded with

the Bavarian State Prize in 2004 which

was a successful confi rmation of our

responsible way we deal with

nature and environmental

resources.

required thickness

of insulation to

reach EnEV 2009

chart 1; line 4a

W/(m 2 x K) W/(m 2 x K) mm

B = 1.19 m 0.189 0.204** 160

B = 1.80 m 0.188 0.202** 160

B = 1.80 m 0.189 0.229** 180

B = 1.20 m 0.189 0.262** 200

**Source: FIW 18.03.2010 each value is calculated with the heat insulation 180 mm and WLG 035

(exception: walkable heat insulation for construction 2 is WLG 040)

0.189 0.432** 250

23


Staff Support of Installation

If things get tough, then we all work together!

Particularly with large projects both in Germany

and internationally, installation companies like

using our staff to help with the mounting of

RIB-ROOF.

They are able to profi t in two ways:

■ Knowledge transfer through experienced

specialists

■ On schedule project development

Vienna Airport “Skylink Vienna”

Wien

material

aluminium

stucco-embossed

conical curved

MODULAR PROJECT SUPPORT

MOVING FORWARD TOGETHER

Our team of experts is always at your disposal,

at any time, anywhere.

Implementing architectural visions often means

going over rocky roads to achieve one´s goals.

Know-how is needed as well as practical experience.

Our comprehensive range of services is

based on our roots as a skilled trade business

when we started in 1957 as a plumbing and

roofer company. From our large projects, our

engineers and skilled experts know exactly what

is important. We work together with you on the

planning and successful installation of customised

RIB-ROOF metal roofi ng.

25


26

Projecting

Only those who plan practical will reach a perfect result. Our team will support you with the following

services already during the preliminary phase of a project:

■ Preparation of detailed solution proposals

■ Support in detailed CAD planning

■ Preparation of individual specifi cations

■ Development of special solutions, specifi cations and construction of sample roof structures

■ Statics and physical construction advice

■ Preparation of cost estimations and support for calculation themes

■ Solution proposals for a perfect scheduling of the project

Calculation hotline

Some issues can not wait. Especially when it is about the receipt of an offer promptly.

Therefore our consult for calculations will gladly be at your disposal via telephone.

So do not hesitate to contact us at any time.


Construction Coordination, Site Supervision and Installation Support

Planning and carrying out complex projects and international construction always presents huge challenges.

Our roof experts give their support to building owners, planners and construction companies, depending on the

needs of each particular situation, in the following ways:

Construction planning and coordination

■ Setting up roofi ng plans and details as well as developing customised solutions

■ Planning project details

■ Ascertaining necessary materials, setting up a time schedule, making a list of parts

■ Project leadership (human resources, costs and construction schedule monitoring)

Installation Support

■ Carrying out Training for Installation

■ Supervision of construction and quality assurance on-site

■ Allocation of installation experts

■ Logistcal support (e.g. creating a Just-in-Time-supply plan)

■ Allocation of special traverse equipment to lift profi le sheets up to 80 m total length

■ Carrying-out Alu-Welding for roof penetration

■ Allocation of trained staff for abestos removal TRG 42

■ Installation of fall arrest systems

MODULAR PROJECT SUPPORT

WALKING PATHS TOGETHER

installation

Airport Lviv

Ukraine

2010

27


RIB-ROOF

Metal roofi ng systems

Roof Drainage Shelving Systems Industrial

Metal Works

Telefon

Fax

E-mail

www

Zambelli

RIB-ROOF GmbH & Co. KG

Hans-Sachs-Straße 3 + 5

D-94569 Stephansposching

+49 (0) 99 31 8 95 90 - 0

+49 (0) 99 31 8 95 90 - 49

rib-roof@zambelli.de

zambelli.de

03|2011 Errors and printing mistakes are reserved.

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