drinkworld Technology + Marketing 1/2025
drinkworld Technology + Marketing is the leading magazine for the entire drinks industry worldwide. Feature articles and short communications cover the whole spectrum of processing, bottling, raw materials, logistics, packaging and marketing of beverages. We also report on special topics of regional interest and the trends in the beverage industries worldwide. Readers are executives and decision-makers in the brewing, dairy and mineral water industries, manufacturers of non-alcoholic drinks, wine growers and bottlers.
drinkworld Technology + Marketing is the leading magazine for the entire drinks industry worldwide. Feature articles and short communications cover the whole spectrum of processing, bottling, raw materials, logistics, packaging and marketing of beverages. We also report on special topics of regional interest and the trends in the beverage industries worldwide. Readers are executives and decision-makers in the brewing, dairy and mineral water industries, manufacturers of non-alcoholic drinks, wine growers and bottlers.
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ZKZ 62006
ISSN 1433-1594 Vol. 29 No. 1 March 2025 US $ 12 · € 12
Cover: Precision Tank Cleaning
Prebiotic Sodas Revolutionize Gut Health
Integrated Recipe Control in Action
Oxygen Analysis to Avoid Can Corrosion
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Editorial
Becoming a Wine Lover
Wine has always been a beverage that I
enjoy, without really understanding why. In
my formative years, wine was something
for other people. It was perhaps a class
thing; people with my background drank
beer. When I sometimes partook, it was
without knowing what or why, but I
came to like it. The challenge was always
whether to drink red or white wine with
the meat pies.
Fortunately help is at hand. A recent
tidying up operation brought a much
loved book back to light. ‘Wine for
Dummies‘ by Ed McCarthy and Mary
Ewing-Mulligan has proved very helpful.
The book starts with explanations and
descriptions about the basic types of
wine and how they are made. It takes
the reader on a spectacular journey
across the world’s wine regions,
helping, advising and encouraging you
to try things out for yourself.
Ed McCarthy was a wine lover and
expert with a special gift to pass on
his wisdom without being patronising.
He passed away last year, but his
wisdom lives on. Mary Ewing-Mulligan
met and married Ed after an Italian
wine-tasting event in New York. Mary
is the first woman to become a Master
of Wine and continues to write, advise
and teach. Mary’s recommendation to
everyone who wants to find out more
about wine is very simple: “Take a
wine class! While it is possible to learn
on your own, structured classes led
by knowledgeable teachers, in the
company of other wine lovers and
learners, take you to your goal far
more quickly and effectively.“
Another result of my tidying up
operation was a few long forgotten
bottles. This brought new questions to
which I had no official answer: “How
can you tell if wine is bad?“
Wine is a product that changes as it
gets older. It is a perishable beverage
which passes through different stages
Ian D. Healey
Editor-in-Chief
of life: youth, maturity, old age and finally
decay. An important factor is storage at
the right temperature. Sometimes you just
have to try it and see. Of course, not all
wines are the same and many are designed
to be drunk in their youth. For most people
that is enough – certainly for me – and
for anything else, I share the suggestion
of Mary Ewing-Mulligan: take a class and
learn to love wine with new friends.
Cheers
www.drink-tm.com
If you like it – subscribe!
drinkworld Technology + Marketing · March 2025 3
Contents
ZKZ 62006
ISSN 1433-1594 Vol. 29 No. 1 March 2025 US $ 12 · € 12
Cover: Precision Tank Cleaning
Prebiotic Sodas Revolutionize Gut Health
Integrated Recipe Control in Action
Oxygen Analysis to Avoid Can Corrosion
Issue 1 · March 2025
With a new direct sprayer solution GEA introduces a groundbreaking solution
for industrial cleaning. The patented fluid dynamics ensure targeted
spray coverage, minimize water and chemical consumption, and enable
more efficient tank cleaning. The goal is to provide plant operators with
the best possible technology to meet the highest hygiene standards and
also to protect the environment.
Our cover story starts on page 6.
Cover: GEA
Marketing
8 The Sober-Curious Movement Continues to
Grow in the United States
12 The Rise of Prebiotic Sodas: Revolutionizing
Gut Health
14 Beverage Incubator Introduced: Bringing Modular
Capabilities from Flavor Development to Agile
Manufacturing
15 New Features for Upcoming Vitafoods Europe
2025
Processing
6 Precision Cleaning instead of Flooding: Efficient
Tank Cleaning with Minimal Water Waste
16 Three clicks to the Perfect Beer – Integrated
Recipe Control in Action at French brewery
'Little Atlantique Brewery'
20 Simplicity at its Best
22 Headspace Analysis for Cans and Bottles
23 More Sustainable in the Future
Health-conscious consumers are raising their expectations
when it comes to beverages, driving innovation
in the drinks industry. One popular example of this are
functional beverages supporting gut health with 33%
of people reported incorporating prebiotic or fiber
supplements into their diets. As this prebiotic trend
continues to rise, new natural, clean-label ingredient
solutions are now increasingly available. See page 12
A passion for fresh beer, brewing craftsmanship and
creativity – that’s what the French brewery Little
Atlantique Brewery from Nantes stands for. By using a
Flottweg separator and the integrated recipe control, the
brewery has made its processes more efficient and cost
effective. In this way, the company has preserved the
industrial charm of the past while operating as a modern
brewery. See the full story on page 16.
4
Contents
Departments
3 Editorial
42 Supplier's Guide
Events
36 SIMEI 2024 Report
38 FILTECH 2024 Report
40 Calendar of Events
Packaging
24 Avoiding Can Corrosion by Implementing O 2
Analysis in Your QC
28 Helping Beverage Manufacturers Optimize Production
Lines for Future Code Requirements with NEW
Dx-Series Laser Coders
31 Do it Yourself Carlsberg Bulgaria goes for
Cutting-edge Filling Technology
34 Three High Speed Aseptic Complete Lines to help
Expand Sensitive Product Production and meet the
Growing Market Demand
Come for the world’s
nutraceutical event
Stay for the
world-class location
Experience Vitafoods
Europe in Barcelona
Your favourite nutraceutical event is now
bigger than ever, with more products, more
exhibitors and more networking than ever
before.
20-22 May 2025, Barcelona
Vitafoods.eu.com
Managing oxygen levels in aluminum cans is essential
to preserve beverage quality and prevent issues such
as taste alteration, discoloration, corrosion, and metal
contamination. Elevated oxygen levels risk leaks, financial
losses, and diminished consumer trust. While aluminum
cans are valued for their lightweight and recyclable
properties, they are prone to corrosion, compromising
product integrity. Take a look at page 24 for more.
drinkworld Technology + Marketing · March 2025 5
Cover Story
Precision Cleaning instead of Flooding:
Efficient Tank Cleaning with Minimal
Water Waste
From softdrinks to toothpaste: Cleaning tanks with agitators presents a major challenge for
plant operators. The undersides of agitator blades are often difficult to reach and remain in the
spray shadow, making full cleaning difficult. This results in inefficient processes, high water
consumption, and excessive use of chemicals. The new GEA Direct Sprayer DS 25 provides a
patented solution that delivers targeted cleaning while conserving valuable resources.
The challenge: Cleaning tanks
with agitators
The cleaning requirements in the food
and beverage industry are constantly
increasing. High hygiene standards,
prevention of product contamination,
and efficient resource management are
critical for plant operators. Tanks with
rotating agitators, baffels and pipes pose
a particular challenge: the undersides
of the agitator blades often remain in
the spray shadow, making them hard
to clean with conventional cleaners.
As a result, operators face inefficient
cleaning cycles, increased water consumption,
and a higher demand for
cleaning chemicals.
A patented solution: The GEA
Direct Sprayer DS 25
GEA has developed the Direct Sprayer
DS 25 to specifically target the undersides
of agitator blades, eliminating spray
shadow without interfering with agitator
The GEA Direct Sprayer DS 25 is installed flush with the tank wall and opens into the cleaner body.
This prevents any parts of the cleaner from protruding into the vessel and interfering with the
moving agitators.
movement. “Previously, operators often
flooded these tanks up to the height of
the agitators to ensure complete cleaning
– a costly and unsustainable approach,”
explains Jana Zimpel, Product Sales
Manager for Cleaning Technology at
GEA’s Separation and Flow Technologies
division. “With our new technology, we
clean precisely where needed, saving
large amounts of water and chemicals.”
Innovative technology for
maximum efficiency
The GEA Direct Sprayer DS 25 is
integrated directly into the tank wall.
Its patented design allows for a flushmounted
installation that does not
restrict agitator movement. The key
innovation is the movable valve plate,
which opens right into the cleaner when
activated to produce a precise spray
pattern.
Agitator blades are difficult to clean, even for a high-performance main cleaning system in process
or storage tanks. The GEA Direct Sprayer DS 25 completes the cleaning solution by producing a
powerful full-cone jet to clean the bottom sides.
Through a gap, the cleaning liquid
is released as a full-cone spray – an
6
Cover Story
important advantage over conventional
spray cones, which often leave a hollow
space in the center. This innovation
ensures uniform coverage and efficient
residue removal.
Maximum spray force and reach
One of the standout features of the GEA
Direct Sprayer DS 25 is its powerful
mechanical cleaning action. With a spray
force of up to five kilograms, the full-cone
spray effectively removes even stubborn
residues. Its cleaning reach of up to five
meters makes it ideal for large tanks,
ensuring that all critical areas receive
thorough cleaning.
“A major advantage over traditional
retractors, which often have a hollow
cone in the middle or operate with a fan
spray, is the flexible positioning,” explains
Jana Zimpel. “Our sprayer opens inward
the cleaner and produces a precise
full-cone spray, whereas conventional
systems often provide only a limited fan
spray. This allows us to clean every area
in the tank efficiently and sustainably.”
The inward-opening valve plate ensures
that the agitator mechanism remains
unaffected.
Yogurt production: 84.5% less
water consumption
A practical example demonstrates the
potential of this new technology. A
typical yogurt production tank is six
meters tall and three meters in diameter,
with multiple agitator blade levels. In this
example, there are three levels up to four
meters in height. Previously, such tanks
had to be flooded with up to 29 cubic
meters of cleaning liquid – a process that
took two hours.
“With the new GEA system, we would
integrate three Direct Sprayer DS 25 units
into the tank wall, precisely cleaning the
undersides of the agitator blades,”
says Zimpel.
“This saves 84.5% water and reduces
cleaning time by 87.5% – from two hours
down to just 15 minutes.”
Versatile applications: From
yogurt to toothpaste
The GEA Direct Sprayer DS is designed
for use in the food, beverage, dairy,
and pharmaceutical industries. It is
particularly effective in demanding
applications, including:
• Yogurt production: Tanks with multiple
agitator blade levels require precise
cleaning at different heights. The
Direct Sprayer DS 25 significantly
reduces cleaning effort.
• Toothpaste manufacturing: In the
home and personal care (HPC)
industry, tanks with multiple agitators
are common. In toothpaste production,
where thick pastes are processed,
effective cleaning is crucial.
Sustainability and resource
conservation
“The advantages of our new technology
extend beyond cleaning efficiency,” emphasizes
Jana Zimpel. “We drastically
reduce water consumption, which translates
into lower costs for our customers
and a reduced environmental impact.”
Beyond water savings, the targeted use
of cleaning agents reduces chemical
waste and improves the overall CO 2
footprint of plant operations.
The GEA Direct Sprayer DS 25 can be
easily integrated into existing tank
systems. Variants designed to meet
3-A sanitary standards are already
in development to enhance global
applicability.
Conclusion: Precise cleaning
saves resources
With the GEA Direct Sprayer DS 25, GEA
introduces a groundbreaking solution
for industrial cleaning. The patented
fluid dynamics ensure targeted spray
coverage, minimize water and chemical
consumption, and enable more efficient
tank cleaning.
“Our goal is to provide plant operators
with the best possible technology to
meet the highest hygiene standards
while protecting the environment,” concludes
Jana Zimpel. “With the Direct
Sprayer DS 25, we’ve taken a major step
in that direction.”
GEA has developed the Direct Sprayer DS
25 to specifically target the undersides of
agitator blades, eliminating spray shadow without
interfering with agitator movement. Source: GEA
Jana Zimpel, Product Sales Manager Cleaning
Technology at GEA Division Separation and
Flow Technologies. Source: GEA
drinkworld Technology + Marketing · March 2025
7
Marketing
The Sober-Curious Movement Continues
to Grow in the United States
by DONNA BERRY
Nearly half (49%) of Americans reported
that they planned to drink less alcohol
in 2025, according to an annual survey
conducted by NCSolutions, New York.
(This survey was conducted before the
US Surgeon General’s call for cancer
warning labels to be required on alcoholic
beverages.) The data suggests that the
sober-curious movement is gaining
momentum, as in the 2023 survey, 34%
of Americans indicated they planned to
drink less. In 2024, that percentage rose
to 41%.
The sober-curious movement is
impacting consumer shopping behavior,
according to NCSolutions purchase
data. Dry January is the least popular
month to buy alcohol. In 2024,
purchases of spirits dropped 39% in
January compared to the month prior.
Wine purchases fell 36%, and beer/
cider/hard seltzer purchases decreased
21% over the same period. Meanwhile,
purchases of nonalcoholic drinks are
on the rise. NCSolutions purchase data
showed a 22% increase in nonalcoholic
beer purchases from December 2023 to
November 2024 in comparison to the
prior year.
In response, innovative beverage manufacturers
are entering the non-alcohol
space. Many are “premiumizing” their
products to better compete with the
extensive range of mocktails that have
been introduced during the past few
years. They tend to target younger adults
by reaching them through social media
and music events. This is often done with
assistance from high-profile influencers
to promote the products.
“As more consumers, especially younger
ones, embrace a sober-curious lifestyle,
we’re seeing a change in purchasing
behavior following this cultural shift,”
said Alan Miles, chief executive officer
at NCSolutions. “NCS data shows the
demand for new nonalcoholic beverage
options grew steadily over the last three
years. Beverage brands are meeting and
contributing to this demand with new
nonalcoholic products on the shelves.”
Know your customer
Nonalcoholic options extend beyond beer,
wine and spirits to THC- and CBD-infused
drinks. Twenty-six percent of surveyed
consumers said they are interested in
trying these cannabis-infused drinks
in 2025. Younger generations are the
most interested (38% of Gen Z and 37%
of millennials, up from 30% and 32%,
respectively, in 2024).
More than two-thirds (65%) of Gen Zers
said they plan to drink less alcohol in
2025, a much higher percentage than
other generations. By comparison, only
57% of millennials, 49% of Gen Xers and
30% of boomers plan to cut back.
In addition, 39% of Gen Z plan to adopt
a dry lifestyle, not just during January,
but during all of 2025. That marks a
significant shift toward the sober-curious
movement for this generation compared
to older generations. Only 19% of Gen Z
said they didn’t drink any alcohol in 2024,
a percentage similar to millennials (18%)
and Gen X (19%). However, just 19% of
millennials and Gen X, along with 10% of
boomers, said they planned to adopt a
dry lifestyle this year.
Speak to the lifestyle
It’s not enough for a beverage to be
labeled alcohol free. The beverage
needs to speak to the lifestyle. Younger
sober-curious consumers want to feel a
connection. They want the beverage to
be special.
The survey showed that when new
beverages are marketed as being
aligned with the sober-curious lifestyle,
43% of Gen Z and 33% of millennials
indicated they would be more likely to
buy it, compared with just 16% of Gen
X and 10% of boomers. Overall, 75% of
Americans said they are “most likely” or
“as likely” to try a new beverage product
in 2025 if it is marketed as aligning with
the sober-curious lifestyle, up from 70%
in 2024.
“Over three years of data, the trend
could not be more clear. Younger consumers
are strongly motivated to drink
less alcohol than their parents and
their grandparents,” said Miles. “As our
8
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drinkworld Technology + Marketing · March 2025
e-mail: sales@zahmnagel.com / phone: 716.537.2110
9
Marketing
analysis shows, Gen Z and millennials are
heavy social media consumers and put
trust in influencers. Beverage brands can
expand their market for non-alcoholic
options by targeting the right audiences
in the right places with messaging that
aligns with the sober-curious lifestyle.
In addition, they can partner with likeminded
influencers.”
Product innovation
The sober-curious lifestyle is what
Sèchey is all about. This brick-and-mortar
storefront opened in 2021 in Charleston,
South Carolina. The focus is on premium
non-alcohol wine, beer and spirits curated
from around the world. Products are also
available online.
Founder Emily Heintz was inspired to
open the store after her personal journey
during the pandemic lockdown when she
was seeking out sophisticated, enjoyable
alternatives to alcohol that satisfied her
tastebuds. To accomplish this in the wine
space, she started working with leading
global wineries specializing in the dealcoholization
process. Currently her
lifestyle brand includes dealcoholized
sauvignon blanc (still and sparkling), still
rosé and sparkling cuveè blanc.
“Sèchey is disrupting the alcohol industry
and redefining how we connect, socialize
and celebrate amidst the rising popularity
of mocktails and the intermittent sobriety
trend,” said Heintz. “Sèchey champions
a judgment-free, sober-curious culture
that celebrates the choice to drink less,
or not at all, embracing a global shift
towards mindful consumption.”
“We just rolled out Blanc de Blanc Minis,
which are straight from the vineyards
Sèchey was founded by Emily Heintz while seeking
sophisticated, enjoyable alcohol alternatives.
of France,” she said. “It’s a 200-milliliter
bottle that boasts crisp, refreshing notes
with delicate bubbles.
“All of the Sèchey de-alcoholized wines
are lower in calories and contain less
sugar than their alcoholic counterpart.
That’s an extra benefit of the dealcoholizing
process,” said Heintz. “I work
closely with the wineries to round out the
flavor using only natural ingredients.”
Athletic Brewing Company, Milford,
Connecticut, is the largest non-alcoholic
brewery in the U.S. Launched in 2018,
the company’s brews are available at
more than 50,000 retailers and 25,000
on-premise venues nationwide. What
sets its products apart from others is
its proprietary brewing method. The
company doesn’t rely on any alcohol
removal techniques. It fully ferments
its brews to be less than 0.5% alcohol
by volume (ABV), which is the legal
limit for non-alcoholic beer in the U.S.
This process provides sober-curious
consumers with non-alcoholic brews
that are indistinguishable from their fullstrength
alcohol counterparts.
The company is the brainchild of Bill
Shufelt, an ultramarathon runner who
stopped drinking alcohol in 2013. Finding
non-alcoholic drinks to be unsatisfactory,
he teamed up with brewmaster John
Walker to develop better-tasting nonalcohol
beers. After months of product
development, Athletic Brewing was ready
for business. The company is determined
to make sobriety an attractive lifestyle.
10
Marketing
“Whereas I would have been heckled
for consuming a non-alcoholic beer in
my twenties or attending an alcoholfree
bar, I truly believe that by the time
my children reach their twenties--and
maybe sooner--ordering a non-alcoholic
beverage at a bar or visiting an alcoholfree
establishment for social encounters
or choosing sobriety will be the norm,”
said Walker.
Shufelt added, “We’ve received thousands
of emails from people who used to suffer
from alcohol’s effects and now can
participate in all sorts of societal traditions
in a positive, non-shameful way. Ranging
from college kids to retired friends in
our community, the impact has been
everything we could have hoped at this
stage.”
After taste, food safety was the
next biggest challenge in the
development process
“Coming from traditional brewing, things
like food safety were of little concern, as
there was ethanol as a preservative, but in
developing non-alcoholic beer, you don’t
have that crutch,” said Walker. “While
it is intimidating and quite challenging,
food safety can be very fun and exciting
and gives the team something to really
be proud of. Not only are our processes
great at producing brews that taste great
for their shelf life, but they are safe for
all of our consumers. We take a lot of
pride in our quality program and enjoy
sharing our critical learnings with the
burgeoning non-alcohol space so we
can build this together with the highest
quality.”
“More than anything, I think people
just enjoy the ingredients that go into
beer and not necessarily the alcohol.
They just hadn’t had the opportunity
to try them independent of ethanol,”
said Walker. “If you can devise a way
to utilize those same ingredients
(water, malt and hops) and really
showcase their natural qualities, the
presence of alcohol is really arbitrary.”
a combination of English and American
hops. With crisp, floral and earthy notes,
one 12-ounce can contains just 45
calories and 10 grams of carbohydrates.
Origami Sake, Hot Springs, Arkansas,
just launched the first non-alcoholic sake
in the U.S. The company uses centuriesold
brewing techniques to produce the
authentic taste of sake without the
alcohol. New ZERO is crafted without
alcohol-producing yeast, delivering
all the complexity and smoothness of
traditional sake while catering to today’s
evolving consumer preferences. It has
notes of ripe apple and savory chestnuts
balanced with refreshing acidity.
“With ZERO, we’re offering a product that
brings the artistry of sake to everyone,”
said Ben Bell, co-founder. “This is more
than a non-alcoholic option. It’s an
entirely new way to experience sake while
celebrating Arkansas’ finest ingredients.”
Located in the heart of U.S. rice country,
Arkansas accounts for more than half
of the nation’s rice production. Origami
Sake’s products honor the state’s natural
resources using 100% locally sourced
Arkansas ingredients including water
from the pristine Ouachita Mountains
aquifer in Hot Springs.
“Sake has a 1,500-year history in
Japan, with techniques refined
over centuries,” said Matt Bell, cofounder.
“Bringing this craft to the
U.S. required adapting equipment
from the wine and beer industries.”
served at some of the best restaurants
and most progressive hotels.
“We continue to raise the bar for what’s
possible within the world of alcohol-free,”
according to the company.
While the company offers a range of nonalcohol
wines, it is its spirits that have
made the brand a star. Those spirits are
now being used in ready-to-drink nonalcohol
cocktails. ISH Spritz is a mocktail
version of the Aperol Spritz. It delivers a
complex balance of citrus and bitter with
pleasant herbal notes.
The ISH Lime Daiquiri is a blend of ISH
Caribbean Spiced Spirit, lime and raw
sugar. The same non-alcohol spirit is used
in the ISH Mojito, which also includes
fresh spearmint sourced from the El
Bourouj region of Morocco along with
tangy lime.
Lapo’s Non Alcoholic Negroni from Drink
Lapos, Atlanta, Georgia, is a cocktail
born in a Florence, Italy bar by a tuxedowearing
smiling bartender named Lapo.
He is recognized for creating the cocktail
using equal parts of gin, vermouth and
Campari over ice with a garnish of an
orange slice.
Replicating the sensory profiles of three
spirits without the alcohol was not
easy for Drink Lapos, but the company
managed to do so with assistance from
various botanicals. This zero-proof
aperitif is bittersweet with notes of
juniper and bright citrus.
The demand for premium non-alcohol
wine, beer and spirits will continue to
grow. With that demand will come new
ingredient technologies and processes to
improve flavor profiles, maintain shelf life
and ensure safety.
The Author
One of Athletic Brewing’s award-winning
beverages is Upside Dawn Golden. It
is a bright and light-bodied brew that
has been crafted to remove gluten. It
is made with premium Vienna malt and
The sober-curious movement is growing
everywhere. ISH ApS, Valby, Denmark, for
example, is one of the largest and most
award-winning non-alcoholic brands in
the world. The company’s beverages are
Donna Berry is a food and beverage industry consultant
and editor with over 25 years experience
in tracking trends and advancements in product
development.
drinkworld Technology + Marketing · March 2025
11
Ingredients
The Rise of Prebiotic Sodas:
Revolutionizing Gut Health
Döhler, a global producer, marketer and provider of technology-driven natural ingredients,
ingredient systems and integrated solutions, is producing solutions for prebiotic drinks that
assist with improving gut health while also being an innovative approach towards closing
the fibre gap and supporting overall well-being. As this prebiotic trend continues to rise,
Döhler offers natural, clean-label ingredient solutions to fuel this growing shift.
56% of global consumers actively seek
out foods and beverages that support gut
health, reflecting a growing trend toward
health-conscious food and beverage
choices with research showing 70% of
global consumers link gut health to overall
wellbeing. Health-conscious consumers
are raising their expectations when it
comes to beverages, driving innovation
in the drinks industry. One popular
example of this are functional beverages
supporting gut health with 33% of people
reported incorporating prebiotic or fiber
supplements into their diets.
Prebiotics are non-digestible fibers that
act as food for beneficial gut bacteria,
supporting their growth and activity.
By nourishing beneficial gut bacteria,
prebiotics help support a healthy gut
microbiome, which plays a crucial role in
overall well-being. This, in turn, creates
a balanced microbiome which supports
digestion, strengthens the immune
system and even aids in the production
of neurotransmitters that enhance
mental clarity, amongst many other
things, contributing to holistic health
and well-being.
So, it’s no surprise that prebiotic
beverages are a quickly growing trend,
offering numerous health benefits in a
single, convenient drink. Döhler supports
this innovation through ingredient
solutions such as its prebiotic soluble
and acid-stable fiber blend, ensuring
beverages retain their quality and appeal.
Additionally, Döhler offers ready-to-drink
concepts like Gut Health Sodas, which also
combine functionality with great taste. By
further enhancing these products with
postbiotics, Döhler has developed unique
beverage solutions – ranging from sodas
to still drinks – that deliver comprehensive
gut health benefits without compromising
the essential qualities of a great soft drink.
For example, Döhler's Gut Health Sodas
address this need with the soluble and
acid-stable prebiotic fiber blend consisting
of topinambur (also known as
Jerusalem Artichoke), gum arabic
and tapioca starch. These sodas are
specifically designed to close the
"Fibre Gap," addressing the reality that
most people in North America and
Europe consume only 50% of the daily
recommended fiber intake. Perfect for
health-conscious consumers, they offer
a refreshing way to boost fiber intake
while promoting digestive health and
overall well-being.
12
Registration Now Open!
Ingredients
What is
IFT FIRST?
IFT FIRST stands for Food Improved by Research,
Science, and Technology – and it’s the premier
annual food system event of the year!
Don’t miss a moment:
Register now at iftevent.org and sign up
to receive exclusive event updates delivered
to your inbox.
drinkworld Technology + Marketing · March 2025
13
Ingredients
Beverage Incubator Introduced: Bringing
Modular Capabilities from Flavor
Development to Agile Manufacturing
• Formerly known as Califormulations, now rebranded to bWorks TM building on existing
legacy
• End-to-end beverage solutions from concept to market-ready products as a partner in
North America
• Leverages consumer insights, winning flavors, rapid prototyping, and agile
manufacturing
Symrise is relaunching its beverage incubator Califormulations and renaming the brand into
bWorks. This step completes the evolution from a partial investment into a full acquisition
over recent years. Since 2019, Symrise has been delivering end-to-end beverage innovation
to consumer-packaged goods (CPG) companies and their brands. bWorks now builds on
the existing legacy of innovative and trustworthy beverage solutions. It is expanding its
services as an incubation partner with the unique capacity to support both small-scale and
large-scale production.
In its capacity as beverage incubator,
bWorks offers end-to-end solutions
from concept to market-ready
products. It is leveraging consumer
insights, winning flavors, rapid proto-
typing, as well as agile manufacturing.
This unique incubator approach combined
with expert taste solutions
brings together creativity and commercialization.
This allows for speed to
market at the right size with the right
flavor profile.
“Our modular services, from insights
and design to prototyping, development,
and full-scale production, make us the
ideal partner our customers’ beverage
innovation journey”, states Fernando
Levy, Sr. Director of Beverages BU NA.
“Customers can obtain limited-edition
runs, line extensions, regional or national
launches, or long-term productions
from us. bWorks adapts to customer
needs through our bundle services and
longstanding flavor expertise”.
As a premier solution turnkey partner,
bWorks will continue to support customers
with beverage innovation across three
beverage-focused locations within the
USA: Teterboro, NJ, Columbus, GA, and
Laguna Beach, CA. The manufacturing site
in Columbus, GA, provides agility with run
capabilities ranging from 10k to 100k cases
per SKU. This covers a variety of packaging,
including cans, bottles, and bag-in-box. The
site has also received certification from the
Department of Agriculture as an approved
food manufacturing facility (SQF Level 3,
FSMA/HACCP). This includes alcohol permits
and the ability to provide certification in
Organic, Kosher and Halal.
14
New Features for Upcoming Vitafoods
Europe 2025
Ingredients
The world’s nutraceutical event announces new features for its Barcelona debut this May –
including a new theater and increased networking opportunities
Informa Markets has unveiled details
of new features at this year’s Vitafoods
Europe (20-22 May), the leading global
platform for the nutraceutical, functional
food and beverage, and dietary
supplement industries. The 2025 event
will be the first to take place at Fira
Barcelona, Gran Via, boasting a 25%
expansion in exhibition space – making it
the biggest edition of Vitafoods Europe
to date. This year’s show will be host to
multiple new features, including a new
Nutraceutical Showcase Theater, an
expanded Finished Products Area and
increased networking opportunities to
help visitors make con-nections, gain
insights and spark industry innovation.
What’s new at Vitafoods 2025
This year’s event will see the introduction
of brand-new features and hours of
expert content covering all sectors of the
supply chain. Highlights for 2025 include:
• The Nutraceutical Showcase
Theater – Offering valuable insights
for the whole supply chain, this new
theater will see leading experts host
dedicated sessions showcasing the
latest research and technologies,
with additional content serving a
range of industry subsectors – including
finished products, contract
manufacturing and beyond.
• Women’s Health Spotlight –
Debuting at the Vitafoods Europe
Conference Theater, this dedicated
spotlight will dive into a range
of areas – from hormonal health
and menstrual support to fertility,
pregnancy, and maternal health
– with science-backed sessions
exploring how to innovate tailored
products for women’s specific needs.
These additions will sit alongside
return-ing favorites, including the
Vitafoods Europe Conference – a twoday
programme including expert
presentations, panel dis-cussions and
company case studies on key health
topics. Also returning for 2025 is the
renowned Vitafoods Insights Theater,
which will see leading minds deep dive
into key consumer insights, regulatory
updates, technology, sustainability, diversity
and inclusion and more.
Improved ways to connect
With collaboration crucial to industry
innovation, Vitafoods Europe will add
even more networking opportunities
for its 2025 edition to help foster
connections that drive industry progress.
Highlight networking events include:
• Future of Nutrition Lunch and Learn
– This premium ticketed event will
focus on ‘hacking the mass market’,
with industry pioneers presenting
actionable insights and strategies
to redefine traditional consumer
categories and convert niche products
to mainstream successes.
Networking Brunch – Bringing
together industry game-changers
to discuss the challenges and opportunities
in making personalized
health solutions sustainable and
affordable for the mass market.
• Women’s Networking Breakfast –
Sponsored by Kerry, this powerful
panel discussion will bring dynamic
networking breakouts to pass on
valuable insights and strategies for
personal and professional impact.
• Coffee and Churros Networking – A
morning of conversations, freshbrewed
coffee and warm churros.
With a simple, laid-back atmosphere,
this event gives visitors a new opportunity
to expand their network likeminded
individuals.
Room to grow
The move to Fira Barcelona, Gran Via
enables Vitafoods Europe to grow in line
with market potential, helping businesses
tap into high-growth opportunities.
With an anticipated 21,500+ attendees,
including 1,300 exhibitors gathering
across 75,000m 2 of exhibition space –
Vitafoods Europe’s largest ever show floor
– visitors will have more opportunities
to explore and gain insights than ever
before. Alongside returning favorites such
as the New Products Zone and Tasting
Center, the 2025 event will feature a
significantly expanded Finished Products
Area. With 40% of Vitafoods Europe
exhibitors offering finished products, the
Finished Products Area offers greater
opportunities for collaboration across
the entire nutraceutical supply chain.
“This year we’re raising the bar with our
biggest-ever show floor, new theater,
more cutting-edge content and added
networking opportunities to help visitors
take their businesses to the next level,”
says Julien Bonvallet, Group Brand
Director at Vitafoods Europe. “While the
location has changed, our commitment
is the same: to bring the global
nutraceutical community together to
foster collaboration and spark innovation.
Expect the same high-quality suppliers,
innovations, and expert-led discussions
that you’ve come to love. It’s Vitafoods
Europe, but even better!”
drinkworld Technology + Marketing · March 2025
15
Processing
Three clicks to the Perfect Beer –
Integrated Recipe Control in Action at
French brewery 'Little Atlantique Brewery'
A passion for fresh beer, brewing craftsmanship, and creativity – that’s what the French
brewery Little Atlantique Brewery from Nantes stands for. By using a Flottweg separator
and the integrated Flottweg recipe control, the brewery has made its processes more
efficient and cost effective.
by JULIA DELIANO
In 2019, the Little Atlantique Brewery
(LAB) was founded in Nantes in a historic
industrial building on the banks of the
Loire River, which has been carefully
restored. In this way, the company has
preserved the industrial charm of the
past while carrying out the operations
of a modern brewery. The location at
the mouth of the Loire also symbolizes
the brewery’s philosophy: combining
tradition with innovation.
The brewery pays special attention to
its range of different beer types: “Most
of our beers, our standard product
range, are German beers. This was
to set us apart from other breweries.
We have a Hefeweizen, a Doppelbock,
and a Schwarzbier,” explains Arthur
Pasquet, brewmaster at LAB. “We are
also proud to have extremely fresh beer
on site, as we use 1000-liter dispensing
tanks that are filled immediately after
centrifugation.”
BrewPub – a unique concept
A special feature of the brewery is its
BrewPub, where the freshly brewed
beer is served directly on tap. Guests
can sample the various beers in a pub
covering 3,000m 2 : “Here in our BrewPub,
people from different cultures and
people celebrating different occasions
can meet to spend special moments
together,” explains Jérôme Pallier,
founder of LAB. Their vision is to make
beer a cultural experience that brings
people together and inspires them.
In addition to the various types of
beer that are on offer in the BrewPub,
there is a selection of dishes available
featuring fresh regional ingredients. Not
only can visitors stop for a drink in the
BrewPub, they also join guided brewery
tours where they are offered tastings
and given an explanation of the brewing
processes.
16
Processing
Optimize Oxygen Control
with Anton Paar Instruments
OxyQC | TPO Meter
OxyQC: Pinpoint dissolved O 2
levels for unmatched product integrity
TPO Meter: Total package oxygen insights for flawless production processes
CboxQC: CO 2
and O 2
analysis ensures top-tier beverage quality
Protect beverages from oxidation and preserve consumer trust
drinkworld Technology + Marketing · March 2025
www.anton-paar.com
17
Processing
Flottweg separator AC1700 in
action at Little Atlantique
In 2021 the brewery finally decided to
buy a Flottweg separator, which was
put into operation in 2022 and has been
in daily use ever since. The AC1700
separator is used at LAB to clarify all
their beers. “All our beers pass through
the centrifuge at the stages between
fermentation, storage, and the bottling
containers,” says Arthur Pasquet,
describing the application of the disc
stack separator.
The previously used centrifuge was
no longer able to meet the demands
of production. “Initially we had a
centrifuge that was delivered along
with the entire brewing plant. We
reached its limits quite quickly
because the throughflow was
somewhat too restricted,” explains
the brewmaster. The old centrifuge
was also challenging to operate: “To
begin with, it was necessary to have
a person controlling the centrifuge at
nearly all times, especially since there
was no automatic control,” says Arthur
Pasquet. “The problem was mainly a
lack of operators, as the team initially
consisted of only two people. And
since we also had to brew and fill at
the same time, that means we would
be down one person, because they had
to exclusively operate the centrifuge.”
The French brewery uses Flottweg's AC1700 to clarify its beers.
For these reasons, Little Atlantique
Brewery finally decided to purchase
a new clarification separator that
The beer before clarification (right) and after clarification (left) - the turbidity was removed from
the beer using the Flottweg Separator.
The Little Atlantique Brewery in the historic industrial building.
separates the fine solids as well as
the hops component from the beer
produced. On the one hand, the new
centrifuge had to meet the brewery’s
throughflow requirements and provide
sufficient capacity; on the other hand,
the company wanted a machine that
was less time-consuming to operate,
which had been a major pain point
in daily use. In the end, the solution
to these problems was provided by
the Flottweg separator AC1700 with
its automated recipe control. The
separator was delivered as a plug-andplay
solution and put into immediate
operation.
18
Processing
Flottweg’s recipe control a
decisive advantage in daily use
With the intuitive and simple recipe
control of the Flottweg separator, Little
Atlantique Brewery can now save its
various beer processes simply and
easily. These can be reused at any time
and can be optimized and adjusted in a
variety of ways with just a few clicks. For
the brewery, though, the major benefit
was the time saving: “Recipe control
was a crucial factor in our choice of
this machine, because we can leave it
unattended and it will adapt to turbidity
fluctuations independently throughout
the entire production day,” explains the
brewmaster.
The separator’s ease of operation with
the recipe control ensures optimum
quality and yield with constant results
throughout the entire brewing process
at LAB. At the same time, it gives the
brewery more flexibility in terms of
time and staffing: “Essentially, the
recipe control means that we have one
more person on the team. Because
this occurs in the background and is
done automatically by the machine, it
frees up another person for the whole
day,” explains Arthur Pasquet, who
coordinates all beer-related production
activities in the brewery. “Throughout
the whole working day, it essentially
takes only three clicks to keep the
machine running independently, from
Master brewer Arthur Pasquet would choose the Flottweg centrifuge again.
The brewery's BrewPub
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19
Processing
the first cleaning to the final cleaning.
This saves us time and money.”
Customer focus and fast
service
The first time he contacted Flottweg
in 2020, former brewmaster Simon
Hicher and Jérôme Pallier were already
convinced: “It was important for us to
have a dedicated contact person from
France who is easy to reach and who
answers our questions quickly.” Flottweg
met all these requirements and helped
the brewery find a suitable separator for
its throughflow. For brewmaster Arthur
Pasquet, this customer-focused support
was an important foundation for a trusted
partnership.
In addition, Flottweg is always within
easy reach when it comes to customer
service and further collaboration: “It
was also important for us to have a
contact person for customer service,
i.e. all the maintenance. We place great
value on regular maintenance and the
ability to obtain replacement parts or
fast repairs.” This enables the brewery to
plan its processes over the long term and
thus prevent unplanned downtimes. But
should questions or uncertainties arise,
Flottweg’s teams are always available:
“In both the technical and customer
service fields, it is now very easy to reach
someone by phone and get answers to
our questions,” explains Arthur Pasquet.
Flottweg's recipe control system helps the brewery to save costs and time thanks to its ease of
operation.
LAB would choose Flottweg
again
Based on his satisfaction with the
separator’s recipe control and the
customer service, Pasquet would
gladly choose Flottweg again: “For
me, automation, ease of use, the
relationships with Flottweg and the
quality of customer service are clear
reasons why I would choose Flottweg
again.”
In its collaboration with Flottweg, Little
Atlantique Brewery has found an optimal
solution that, in addition to improving
efficiency, also improves the quality of
the brewing processes over the long
term and has equipped the brewery for
the future.
The Author
Julia Deliano is PR- and Content Manager at
Flottweg
Simplicity at its Best
The new beta/ X smart metering pump from ProMinent stands out in a world of confusing water
treatment technology with its commitment to being ‘Simplicity at its Best!’ At its core, the
beta/ X is easy to install, start-up, operate, maintain, and recycle sustainably. Redesigned with
user experience in mind, it introduces unique features that have never been seen in the beta
range before. Utilizing the latest technology from ProMinent, the pump ensures reliable, robust
and versatile performance, making it ideal for a wide range of metering applications. Additionally,
the beta/ X is also available in an environmentally friendly PFAS-free variant.
Simply easy
Every aspect of the beta/ X is geared
towards ease of operation. In a first
for the beta range – the dose rate is
directly set in a simple turn with an
intuitive click wheel and displayed on
an LCD screen. Eliminating the need for
20
Processing
complex calculations of the stroke or
frequency.
With a wide dosing capacity ranging
from 10 ml/h to 50 l/h, this pump is a
versatile solution ideal for a wide range
of metering applications.
The new generation of diaphragm
metering pumps - beta/ X: Simply easy,
simply reliable, simply connected
Additionally, the new range includes a
360-degree status display with three
coloured LED lights, allowing you to
see the pump’s performance from a
distance.
Also, an improved mounting system
allows installation and maintenance in
a click, either horizontally or vertically
on a wall, using a side or base-mounted
bracket.
Simply reliable
Compared with the predecessor model,
the newly designed dosing heads
impress with ever greater precision
of ± 1%, improved suction force and a
1:1000 turndown ratio. Thanks to the
large adjustment range, the beta/ X
only requires four dosing heads in total.
Simplifying selection and reducing
the range of maintenance spare parts
needed.
Simply connected
Device and status information of the
beta/ X can be easily transferred
to a mobile phone via a near-field
communication (NFC) interface. Quick
programming and configuration of the
pump can also be done through an app
utilising integrated Bluetooth®. Take
remote monitoring to the next level
and view the beta/ X along with all
your smart ProMinent products in one
place with Dulconnex, a cloud-based
monitoring system. Using its inventory
management capabilities to keep a
remote eye on tank levels.
What makes the beta/ X
unique?
Packed with the latest technology,
the beta/ X offers exceptional value
compared to comparable products on
the market, including:
• Adjustment of the desired l/h via a
click wheel and LCD display
• Performance ranges from 10 ml/h to
50 l/h
• 360-degree visibility of status LEDs
• Install and remove in a click with
improved mounting system
• Wireless communication via NFC
(Near Field Communication) and
Bluetooth®
• Expandable with CAN or relay
interface
• Continuous metering with a wide
setting range of 1:1000
• PFAS-free variant available
drinkworld Technology + Marketing · March 2025
21
Processing
Headspace Analysis for Cans and
Bottles
New can-piercer for OXYBABY® gas analyzer
With the OXYBABY® O2/CO2 gas
analyzer and the new Can-Piercer,
the German company WITT offers an
ideal solution for determining the gas
composition in the headspace of cans
and bottles. This combination enables
fast and accurate quality control in the
food and beverage industry.
Can-Piercer - New design, even
easier to use
The new Can-Piercer is made of
stainless steel and aluminum, making
it ideal for the food industry. Its revised
design is more compact and tidier than
the previous model. Weighing just 3.8
kg, it is also significantly lighter, yet just
as stable and robust. Applying it has
been optimized to make life easier for
the user: The height adjustment up to
a maximum bottle or can height of 405
mm is now done in a few simple steps
and without any tools. The way it keeps
the needle stable also prevents needle
breakage.
Specific models for gaseous,
non-carbonated beverages and
pressure measurement
The Can-Piercer is available in different
versions: for gaseous drinks such as
cola, mineral water, soft drinks and
beer, for non-gaseous drinks such as
juices, wine and mixed water drinks as
well as for pure pressure measurement
regardless of the gas composition. The
combination of OXYBABY® and Can-
Piercer offers the user a reliable method
for ensuring packaging quality and
compliance with HACCP standards.
OXYBABY® 6.0: Maximum
precision with minimum gas
consumption
For years, the portable gas analyser
OXYBABY® has been setting the
standard in quality assurance of food
packaging. The current model version
OXYBABY® 6.0 is also one of the most
powerful sample analysers on the
market. The device delivers precise
measurement results in just six seconds
and requires only two milliliters of
sample gas. The long-life oxygen sensor
measures the O 2
value in fine 0.01 %
increments.
Thanks to its intuitive operation, the
WITT gas analyzer is particularly easy
to use. The powerful rechargeable
battery allows a full working day without
recharging. All measurement data are
saved automatically and can be exported,
enabling seamless documentation. Its
intelligent flow control prevents incorrect
measurements by automatically adjusting
the pump output and issuing a
warning in the event of irregularities. In
addition, an integrated filter protects the
device from moisture and thus extends
its service life.
22
More Sustainable
in the Future
“Our sustainability strategy for 2025 is a promise to our customers,
to the public and to ourselves to consequently act in an ecological,
economic and socially responsible manner”, emphasizes
Carolin von Rönne from the area of Process and Organisational
Development & Corporate Sustainability Management at NORD
DRIVESYSTEMS. The strategy comprises five key aspects:
Products
When it comes to sustainability, the products at NORD are
also the top priority. This is because the design, life cycle and
application areas have an impact on the environment. The
concept of sustainability is therefore already rooted in the product
development process. “Drives can be found in many areas of
industry, where they consume a large proportion of the energy
used,” explains Carolin von Rönne. “With efficient drive solutions
such as the IE5+ synchronous motor, we want to make a significant
contribution to reducing CO 2
emissions.“
Governance & processes
Sustainability management was introduced at NORD in 2022.
Since then, the company has achieved important milestones such
as an annual sustainability report according to GRI, environmental
certifications and the integration of international structures. The
central objective in this field of action is the establishment of an
international governance structure and CSRD-compliant reporting
for the entire NORD DRIVESYSTEMS Group with 48 subsidiaries in
36 countries.
Environment
In order to co-ordinate structured measures and document
them in a legally secure manner, international environmental
management is essential for NORD. This is implemented in
accordance with ISO14001 for the largest subsidiaries. In addition,
the climate balance for Scope 1–3 is determined group-wide.
People
In times of skills shortage, NORD continues to increase its
attractiveness as an employer. The company is currently rolling
out a global digital learning management system to offer all
employees the opportunity for further individual development.
Photo: NORD DRIVESYSTEMS
Packaging
Cleaning
the triCky
part.
GEA Direct Sprayer DS 25 – the focused
solution for fully cleaning agitator blades
in process or storage tanks.
The undersides of agitator blades are notoriously
difficult to clean. Even high-performance main cleaning
systems struggle to reach these hidden surfaces.
The GEA Direct Sprayer DS 25 solves this challenge.
Installed flush with the tank wall and opening into
the cleaner to prevent obstruction, it delivers a highpowered
full-cone jet that effectively removes all
residue.
Discover more:
GEA.com/ds25
Supply chain
NORD wants to reassure its customers and employees that
sustainable production is given high priority both at manufacturing
facilities and in the upstream supply chain. Risk analyses and
other processes are carried out within the framework of the
Germany Act on Corporate Due Diligence Obligations in Supply
Chains (LKSG).
drinkworld Technology + Marketing · March 2025
23
Packaging
Avoiding Can Corrosion by
Implementing O 2
Analysis in Your QC
Why do oxygen levels in beverage cans matter?
by ANTON PAAR GMBH
Managing oxygen levels in aluminum
cans is essential to preserve beverage
quality and prevent issues such as taste
alteration, discoloration, corrosion,
and metal contamination. Elevated
oxygen levels risk leaks, financial
losses, and diminished consumer
trust. While aluminum cans are valued
for their lightweight and recyclable
properties, they are prone to corrosion,
compromising product integrity.
Leaking cans can disrupt operations
significantly. Corrosion often spreads
to adjacent cans, affecting entire
pallets. Addressing such issues diverts
resources, causes inefficiencies, and
damages customer trust, particularly if
Figure 1: Start of corrosion in the inner layer of the can (left) and pinhole caused by corrosion
(right); both approximately 200 µm.
problems persist or are poorly managed.
For alcoholic beverages, disposal may
also involve regulatory costs, increasing
financial losses.
Although rare, leakers cause disproportionate
disruptions. Prevention requires
identifying root causes and implementing
precise, targeted solutions, such as highperformance
linings, oxygen control,
and optimized production processes.
These measures protect product quality,
reduce operational risks, and preserve
customer confidence.
24
Packaging
Causes and prevention of
leaking cans
Leaking cans typically result from
defects arising during production, transportation,
or storage. Combined with the
presence of O 2
, common causes include:
• Internal liner failure: The internal
liner protects the aluminum from the
beverage, but improper selection,
application, or failure can cause
corrosion and leakage over time.
• Pinhole defects: Small, often invisible
spots caused by manufacturing defects
can lead to corrosion and leaks.
• External liner damage: Damage to
the outer surface during handling or
transport can expose the aluminum
to environmental factors, accelerating
corrosion.
• Seaming issues: Incorrectly aligned
or poorly maintained seaming equip-
Figure 2: Common causes of leaking cans.
Table 1: Troubleshooting steps including oxygen measurements at different production steps.
1) Analysis of can
production data
2a) High* dissolved
oxygen (DO) readings in
cans typically originate
from production stages
before the filler
2b) High* headspace
oxygen (HSO) readings
in cans typically originate
from production stages
at or after the filler
Abnormal oxygen readings in cans detected with an
oxygen meter may appear as outliers or readings
outside specified limits. Oxygen ingress can originate
from different stages of production.
Potential sources of elevated oxygen levels:
• Poorly maintained instruments
• Raw materials (e.g. ethanol solution, syrup)
• Process water
• De-aeration
• Blending and carbonation process
• Insufficient purging of process lines and tanks
• Design of the filling line – piping system, tanks,
agitators, pumps
Potential sources of elevated oxygen levels:
• Poorly maintained instruments
• Issues with the filler or filler head
• Insufficient or inaccurate adjustments of undercover
gassing in the seamer
• Problems with seaming and capping
• Design of the filling line – piping system, tanks,
agitators, pumps
3) Resolving the issue(s) Implementing corrective measures based on the
identified root cause.
* Whether a value is deemed "high" or "low" depends on internal production limits, which are typically
specific to the sample and equipment used.
ment can result in weak seals that
eventually fail.
• Physical damage and moisture
exposure: Dents or abrasions can
compromise the can’s structural
integrity. Residual moisture present
on cans or spilled product can increase
the risk of corrosion, particularly if
liners are already compromised.
Minimizing the risk of leakers requires
a structured approach to quality
control and process optimization. Key
preventive strategies include:
• Protective linings: Use of highquality
polymer-based coatings and
conducting compatibility testing to
ensure the lining is effective against
the beverage’s chemical properties.
• Oxygen management: Limiting oxygen
exposure during production is crucial
to reducing the risk of corrosion.
Techniques such as de-aeration,
purging, and undercover gassing
effectively control oxygen levels.
Key considerations for preventing
oxygen ingress include precise filler
adjustments, optimized undercover
gassing, and a properly adjusted
seamer to maintain an oxygen-free
headspace, and strong sealing of cans.
• Moisture control: Ensure cans are
thoroughly dried after rinsing and protected
from environmental moisture
during storage and transportation.
drinkworld Technology + Marketing · March 2025
25
Packaging
• Routine testing: Conduct regular
equipment tests, seam inspections,
liner evaluations, and oxygen monitoring
to identify and address
vulnerabilities before they become
bigger problems.
Responding to leaking cans
When leakers are identified, it is important
to act quickly and methodically:
1. Isolating affected products: Remove
all compromised cans to prevent
corrosion from spreading.
2. Investigating root causes: Trace the
issue back to its source, whether
in manufacturing, transport, or
storage.
3. Reviewing key specifications: Check
oxygen levels, liner compatibility, and
seam integrity to identify areas for
improvement.
The key question is: Where does the
oxygen ingress originate? Answering
this requires a methodical root cause
analysis (RCA). Table 1 outlines an
exemplary approach, starting with
identifying outliers in data sets, applying
RCA, and implementing solutions to
resolve the issue.
When high oxygen readings are
detected after the filler, it is essential
to determine whether the oxygen
is present in the liquid as dissolved
oxygen (DO) or in the package
headspace as gaseous oxygen (HSO).
Figure 3: Oxygen in carbonated soft drink (n=12) measured with a TPO meter.
Recommended instrumentation:
• Total package oxygen (TPO) meter:
Measures HSO and DO selectively
• Oxygen meter: Measures only DO
selectively. The distinction between
HSO and DO can be achieved using
a DO meter alongside a specifically
designed experiment.
A well-structured troubleshooting
routine enables relatively rapid identification
of root causes, process adjustments,
and issue resolution. However,
an oxygen meter is indispensable for
effective root cause analysis.
Common oxygen distributions
in cans and influences affecting
its concentration
Oxygen can exist either dissolved in
a liquid or as a gas in the package
headspace. The distribution between
these phases depends on several factors:
• Temperature
• Headspace volume
• Package type
• Beverage composition (e.g. sugar,
acids, salts, alcohol) – example shown
below
• Measuring point (e.g. before filler,
after filler, after storage)
• Sample preparation
A common oxygen distribution between
DO and HSO for a carbonated soft drink
containing sugar is shown in Figure 3.
The data was collected from finished
packages using a total package oxygen
(TPO) meter immediately after the filling
process. In this example, the mean total
package oxygen is 2.011 ppm, comprising
0.756 ppm HSO and 1.255 ppm DO.
Two outliers in the headspace oxygen
measurements suggest a potential
issue requiring further investigation.
Since this occurs post-filling without a
significant change in dissolved oxygen,
the filler and seaming equipment, e.g.,
should be inspected.
Strengthen preventive
measures and quality
management
Detecting elevated oxygen levels or
leaking cans highlights opportunities
to improve manufacturing and quality
control processes. Proactively addressing
these issues enhances product
integrity, reduces risks, and strengthens
customer trust and operational efficiency.
Figure 4: The time-dependent impact of beverage-specific ingredients on oxidation.
Precise oxygen monitoring across the
production process – from storage tanks
26
ZKZ 62006
Packaging
to finished packages – is critical for
maintaining quality and preventing can
corrosion. Anton Paar offers advanced
instruments, including CboxQC (CO 2
and O 2
) and OxyQC (O 2
), for direct
measurements at tanks and sampling
points, and from packaging, ensuring
comprehensive quality control.
The Total Package Oxygen (TPO) Meter
provides rapid, precise analysis of
oxygen in both headspace and liquid
phases, enabling consistent, highquality
beverage production. Combined
with Soft Drink Measurement Systems,
it delivers modular insights with over
10 industry-specific parameters – such
as CO 2
, TPO, density, and °Brix – from
a single package, meeting the diverse
demands of the soft drink industry.
The Authors:
Dr. Urban Ajdnik, Andrej Jaksic und Sanela Alibegic
Anton Paar GmbH, Graz/Austria,
www.anton-paar.com Total Package Oxygen (TPO) Meter CboxQC At-line CO 2
and O 2
meter
ISSN 1433-1594 Vol. 29 No. 1 March 2025 US $ 12 · € 12
Cover: Precision Tank Cleaning
Prebiotic Sodas Revolutionize Gut Health
Integrated Recipe Control in Action
Oxygen Analysis to Avoid Can Corrosion
Come and see for yourself:
www.harnisch.com
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The international specialist magazines from Dr. Harnisch Publications
You can now explore our newly designed website, with a
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Our publications include:
drinkworld Technology + Marketing · March 2025
- Technology & Marketing -
27
Packaging
Helping Beverage Manufacturers
Optimize Production Lines for Future
Code Requirements with NEW Dx-Series
Laser Coders
Domino Printing Sciences’ (Domino)
newly launched, next-generation CO 2
laser coders, the Dx-Series, are positioned
to help beverage manufacturers prepare
for future high-resolution coding
requirements with no loss in production
performance. Dx-Series lasers deliver
up to 30% faster coding than previous
generation CO 2
coders, with no reduction
in code quality, and are optimized for
harsh environments typical of beverage
applications.
“The global laser market is expected to
grow at a CAGR of 10% between 2023–
2029; this growth can be attributed,
at least in part, to increasing demand
for high-definition on-pack 2D codes,
including QR codes powered by GS1. This
is driven by the GS1 Sunrise initiative to
see 2D codes accepted at the retail point
of sale,” says Felix Rief, Head of Laser
and Extraction, Domino. “These new
code requirements are driving the need
for reliable, high-resolution on-product
printing solutions that won’t compromise
production speeds.”
As with all Domino’s variable data printing
solutions, the Dx-Series was subject
to enhanced customer testing during
product development. A prominent
North American bottling plant was one of
the first to trial the product:
“The customer lines are very fast paced,
running at speeds of over 70,000 bottles
per hour, and environmental conditions
present an additional challenge, with
high humidity and moisture creating
on-product condensate,” says Jon Hall,
Senior Product Marketing Manager –
Laser, Domino North America. “Needless
to say, speed, code clarity, and product
reliability were all in focus, and the Dx-
Series did not disappoint. The trial has
been very successful with over 30 million
codes successfully delivered, and one
very happy customer.”
In the beverage sector, it’s common
for bottling lines to require coding and
marking equipment capable of running
at 70-90,000 bottles per hour, depending
on the material and code requirements.
Reliably printing 2D codes at high speeds
can be immensely challenging, and
historically, manufacturers may have had
to significantly slow down production line
speeds to achieve the required quality.
However, Domino’s new Dx-Series laser
coders have been optimally designed to
help beverage manufacturers meet these
evolving code requirements, with a new
coding algorithm that facilitates up to
30% faster coding, with minimal stress
on the substrate and no reduction in
code quality.
Dx-Series laser coders are designed to
be robust and hard-wearing, suitable for
extreme temperatures, humidity, and
condensation often found on bottling
lines. The laser coders are equipped to
operate at temperatures of up to 45°C,
with an IP55-certified controller and an
optional IP65-certified printhead variant
(standard IP54-certified) for extra
protection against dust and water ingress.
CO 2
laser coding removes the need
for inks and consumables, supporting
coding in moisture-laden environments,
28
Packaging
drinkworld Technology + Marketing · March 2025
29
Packaging
including through condensate on the
product. The full range of laser coders is
available with a new range of extraction
products for the removal of dust and
fumes to safeguard coding quality and
maximize the life of the laser equipment.
“We are committed to ensuring that
our customers in the beverage industry
are equipped to handle new on-product
coding requirements, including highresolution
variable data 2D codes,”
says Frauke Schroeder, Senior Product
Manager – Laser, Domino. “The
quality, speed, and harsh environment
capabilities of our Dx-Series laser coders
make them the obvious choice for
beverage manufacturers looking to get
ahead of the game and prepare for the
GS1 Sunrise initiative.”
To further support manufacturers
updating existing lines with new coding
solutions, Dx-Series laser coders have
been designed with flexible beam delivery
and options for customization, allowing
them to be fitted in any orientation to
support coding on the neck, side, or
bottom of bottles. They are capable of
coding directly to the substrate or onto
labels.
The full Dx-Series range encompasses
the 20-watt Dx260i, 30-watt Dx360i,
and 60-watt Dx660i, providing options
for a vast range of materials and code
requirements. The 20- and 30-watt
solutions are suitable for printing
on labels, pouches, and cork, while a
stronger 60-watt solution is available
for high-speed coding on PET and
glass, as well as large-format, complex
code requirements (e.g., replicating the
contents of entire labels to support a
move to labelless bottles).
All Dx-Series lasers are available with
Domino’s full range of automation,
service, and support solutions, including
SafeGuard, machine vision from the
R-Series, Domino Automation, and
Domino’s cloud-based services – to keep
lines running, reduce the risk of human
error, and minimize downtime.
“We are very pleased to be able to offer
our Dx-Series laser coders to all global
beverage brands,” says Tony McNulty,
Chief Product Officer, Domino. “We
recognise that the global transition to
2D codes will pose specific challenges
for industries such as beverages, which
require extremely robust, reliable, and
high-speed solutions. We are thrilled
to be able to offer such a future-proof
solution with our new Dx-Series, which is
optimised for harsh environments, high
speeds, and code quality.”
30
Do it Yourself
Carlsberg Bulgaria goes for Cuttingedge
Filling Technology
Packaging
For the first time ever, Carlsberg Bulgaria is canning its beer itself – thanks to the use of
proven technology and KHS’ comprehensive service.
The making of beer has tradition here:
in 1882, brewer Franz Milde opened
what’s now one of Bulgaria’s oldest
breweries in the city of Shumen in the
east of the country. Nationalized in
1944, Shumensko Pivo, as the company
called itself, produced around 350,000
hectoliters of beer per year in the 1960s
– in part with the aid of a filling system
imported from the former German
Democratic Republic. Re-privatized in
1999, Shumensko became part of the
Carlsberg Group in 2002 – together with
Pirinsko Pivo, which was established
in 1967. Based in Blagoevgrad near
the border with North Macedonia and
Greece, this company was already
brewing around 400,000 hectoliters of
beer per year by 1980.
Up to 60,000 cans an hour can be filled on the KHS Innofill Can DVD which delights
both Metodi Stoyanov, Carlsberg Bulgaria (left), and Plamen Zhelev, KHS.
More than the sum of its parts
In 2004, the two entities merged under
the name of Carlsberg Bulgaria to create
one of the country’s leading beverage
companies. Today, the two sites jointly
fill well over two million hectoliters of
beer per year. This output includes the
two local traditional beers Pirinsko, the
leader on the domestic market, and
Shumensko, the country’s third most
popular beer. The international portfolio
also includes the Danish premium brand
Tuborg, Žatecký, which is brewed with
Czech hops, as well as 1664 Blanc,
Budweiser, Erdinger and Grimbergen,
which the company distributes.
Somersby Cider and the mixed beer
beverage Garage round off the diverse
range.
Market leader with great
potential
“Today, we’re the leading domestic
beer producer in terms of both quantity
and value,” says Metodi Stoyanov,
integrated supply chain director and
the man responsible for local supply
chain management and production
optimization. “We’re one of the most
dynamic and fastest-growing filling
companies in our sector.”
With the help of robots, the KHS Innopal PB palletizer and KHS Innopal PTR pallet
conveyor form layers automatically, stack products on the pallet and feed these to
the logistics area.
The brewery fills more than half of its
products into PET bottles and around
a quarter into returnable glass bottles.
Sales of beverages in cans especially
have risen heavily over the past few
years. “Cans give consumers one key
benefit,” explains Stoyanov. “Unlike
returnable glass bottles, they don’t have
to be returned to the retailer but can
drinkworld Technology + Marketing · March 2025
31
Packaging
instead simply be recycled through the
recycling loop.”
Taken into their own hands
Whereas its filled beer cans were
previously imported, Carlsberg has now
had its own line in Blagoevgrad for the
first time since January 2023. Delivered
and installed by KHS, the system has the
capacity to fill up to 40,000 500- and
550-milliliter or 60,000 330-milliliter
cans per hour. Stoyanov is extremely
pleased with the new line. “We need
far less room for can filling than we do
for filling PET and glass bottles. Given
the limited space available to us, that’s
one advantage, of course. What’s more,
the KHS machines are less complex,
making them easier to both operate
and maintain. Production thus runs
smoothly and without any issues. I’m
Besides with its international portfolio, Carlsberg Bulgaria primarily scores with local
beer brands Shumensko and Pirinsko.
particularly delighted with the high
level of efficiency: we achieve an OEE of
76%,” Stoyanov smiles.
The entire installation process also
ran efficiently despite rather adverse
circumstances.
“The project began during the aftermath
of the Covid pandemic when there
were lots of supply chain challenges,”
Stoyanov recalls. “KHS was an extremely
well-organized and reliable partner for
us here. Once the parts had all been
delivered, the schedule for installation
and commissioning was precisely
adhered to, even though at the same
time we still had to complete our new
production shop.”
Up to 60,000 cans an hour can be filled on the KHS Innofill Can DVD.
Reliable and efficient
Unlike most canning lines, which use
tunnel pasteurizers for microbiological
safety, the Bulgarian site consciously
opted for the KHS Innopro KZE flash
pasteurizer. “We don’t can any sensitive
beverages that we’d need a tunnel
pasteurizer for,” explains Stoyanov.
“Thanks to our high hygiene standards
during the filling process, we’re instead
able to use a flash pasteurizer on all of
our systems. This improves the taste
of our products. It also takes up far
less space. And thanks to the faster
heat transfer, we use less energy.”
32
Packaging
Stoyanov is generally very enthusiastic
about the overall extremely low energy
consumption of the new line. All
performance values also exactly meet
his expectations, as he’s pleased to
discover.
Condensation avoided – quality
and hygiene assured
Following the filling process, the cans
pass through the KHS Innopas WICG
compact heater. Frank Schneidermann,
global key account manager at KHS,
explains the reason for this. “The
containers are filled with cold beer at a
temperature of 8 to 10°C. Our compact
heater raises their temperature to
20 to 28°C to prevent the formation
of condensation. This can dampen
the cardboard used for the trays and
layer pads on the pallets, potentially
leading to unhygienic mold growth. Wet
cardboard can also make the pallets
less stable and put their proper storage
and safe transportation at risk. Given
the increasingly demanding nature of
logistics processes, this is an important
topic – including at Carlsberg Bulgaria,
where after coming off the line, the
packs are transported by pallet lift to a
storage area located four meters below
the production shop.”
Long-term functionality
To ensure that the machines remain
fully functional over time, a threeyear
service contract was also entered
The Innopro KZE takes up little space and is low on energy consumption.
into. This includes both predictive
maintenance and ReDiS, the remote
service that makes it possible to directly
and quickly eliminate faults, even from
afar – without needing a KHS service
engineer to be physically present on site.
“The reliable and continual support
that we receive from the KHS Service
team is extremely important to us. After
all, we’re new to the world of can filling
and using our technology partner’s
expertise we’re first safeguarding our
production processes,” emphasizes
Stoyanov. Although training is part of the
service package, he’s convinced that his
operators will learn the most by looking
over the shoulders of KHS’ service
engineers and putting their acquired
theoretical knowledge into practice.
In the KHS Innopas WICG compact heater the
cold-filled cans are sprayed with warm
water to heat them up to 20 to 28°C.
drinkworld Technology + Marketing · March 2025
33
Packaging
Three High Speed Aseptic Complete
Lines to help Expand Sensitive Product
Production and meet the Growing
Market Demand
CR Beverage, one of China's leading bottled water brands, has invested in three of Sidel’s
complete high speed aseptic complete lines to meet increased consumer demand for better
quality, healthier and more eco-friendly packaging for teas, juices and carbonated drinks.
In addition to being the leading water
packaging manufacturer in China, CR
Beverage is committed to providing
consumers with a greater choice of
high-quality drinks across its entire
beverage portfolio to meet the 4.6
percent compound annual growth rate
predicted by Global Data for 2023-2027.
After more than eight years of collaboration
between CR Beverage and Sidel
in China, and following the successful
installation of Sidel's innovative
complete line packaging solution for
its big format water production, CR
Beverage once again turned to Sidel to
create a unique solution for its aseptic
production lines.
At CR Beverage’s Yixing plant and
Chengdu plant, Sidel installed three
high speed aseptic complete lines
featuring the Aseptic Combi Predis
FMa for tea and plum juice and Aseptic
Combi Predis Fmac for all high and low
acid products and carbonated drinks
with 28 and 38 bottle neck. The one at
its Chengdu plant is equipped with a
four EvoDECO labelers and conveyors.
The lines are now producing 54,000
bottles per hour (bph) for 450ml format
and 27,000 bph for 1L.
The responsible VP said, "We have
successively introduced bottled water
lines and aseptic lines from Sidel, and
all of them have been successfully
put into production. Especially the
aseptic lines have passed the aseptic
validation in one go and reached
the rated production capacity as
scheduled, demonstrating the professional
level and high synergy of
aseptic technology. We believe that we
will have more extensive cooperation
in the future.”
Simple, fast and reliable
aseptic solution
Sidel’s Aseptic Combi Predis offers
the simplest, fastest and safest dry
preform decontamination on the mar-
34
Packaging
ket, designed to ensure food safety,
product integrity and a longer shelf life
for sensitive products without using
preservatives.
The Sidel Aseptic Combi Predis also
facilitates the lowest total cost of
ownership without compromising
food safety or production simplicity,
while maintaining a high output, easy
operation and very flexible production.
And, as no water is used in this
process and the use of chemicals is
radically reduced, it offers an optimized
environmental footprint to attain
the highest sustainability standards
required.
The Aseptic Combi Predis uses dry
hydrogen peroxide mist to sterilize
preforms before blow moulding,
reducing water, energy, and chemical
usage. This process ensures a sterile
environment for filling and capping,
maintaining product safety and
sustainability.
100% one-time pass rate for aseptic
validation of these three complete
lines, successfully put into operation
within 90 days
2024 marks the fifth anniversary of
both the local manufacture of Sidel
Aseptic Predis and the establishment
of the company’s aseptic laboratory
at its Beijing plant, which has a strong
local production capacity and focus
on local delivery and sustainable
development. Over the past five
years, Sidel Beijing plant has delivered
more than twenty sets of innovative
Aseptic Predis Combi equipment to
customers throughout China and Asia.
These three high-speed Aseptic Predis
complete lines to CR Beverage were
all produced at the Sidel Beijing plant,
and the one-time pass rate of aseptic
validation reaches 100%.
Sidel Greater China has a strong
Aseptic project and service team, which
is the biggest cornerstone for Sidel
to better serve the Chinese market.
“Aseptic validation takes place at
customer sites before the Commercial
Acceptance Validation (CAV). We are
proud to reflect on the performance
of all newly installed aseptic lines in
China in2024,” comments Tang John,
Sidel’s Execution Project Management
Director for Greater China.
“All our aseptic complete lines installed
in the country in 2024 passed the aseptic
validation test with impressive results.
This is an extraordinary achievement
and highlights the dedication and
teamwork of our outstanding team, as
well as our leadership and expertise
in aseptic technology. This success
showcases our leadership in aseptic
technology, with proven reliability and
performance that differentiates us
from both local and global peers.”
drinkworld Technology + Marketing · March 2025
35
Events
SIMEI: Winners of the 2024 "Lucio
Mastroberardino" Innovation Challenge
Announced
The winners of the 2024 "Lucio
Mastroberardino" Innovation Challenge,
the SIMEI competition focusing on
the most interesting innovations in
technology applied to the wine and
beverage supply chain, have been
unveiled. The awards were presented
during the inaugural ceremony of the
30th edition of the leading international
exhibition for oenology and bottling
machinery and reveal an ever more
competitive (almost 2.5 billion euros in
exports and a trade balance surplus of
more than 2.1 billion), innovative sector
oriented towards the rationalization of
work and resources. In the foreground,
research into materials and the use
of artificial intelligence at the service
of production that is increasingly
respectful of the environment, sustainable
and adaptable to the varying needs
of the market.
TECHNOLOGY INNOVATION
AWARD
The Technical-Scientific Committee
awarded the title of TECHNOLOGY
INNOVATION AWARD to the most
promising proposals in the field of
technological innovation. The awardwinning
entries range from a filter
with a low carbon footprint for the
treatment of wine and lees, the Flavy
X-Treme 3 in 1 by Bucher Vaslin, to an
automatic system for the filtration of
high concentration liquids, the Active
Flow by Enomeccanica Bosio, and La
Semplice by Gamba, a mobile washing
system for the internal cleaning of
tanks. There is also Parsec's EVO2-
FERM, a device for managing nutrition
during fermentation, and Puleo's
Prexa Infinity, a pneumatic press with
integrated nitrogen production for
processing in an inert atmosphere.
On the front of artificial intelligence
and data collection, P.E. Labellers
won an award for TelescoPE, a system
installed on AI-based labellers for data
collection and processing, and Omnia
36
Events
Technologies for HMI i-Get, a humanmachine
interface for improving the
efficiency of production processes.
GREEN INNOVATION AWARD
In addition the solutions awarded
with the GREEN INNOVATION AWARD
stand out for their environmental
commitment, which was particularly
lively on the packaging and closure
solutions front. Amcor Capsules
focused on aluminum and received
two mentions for STELVIN® Goes
Greener, a low carbon footprint
screw cap made with recycled
aluminum, and Essentielle, a plasticfree
sparkling wine cap composed
mainly of aluminum and a part
paper. Another completely plasticfree
capsule created by Crealis won
the Green Innovation Award, that is
Symbiosis, a capsule made of paper
(primary component) and aluminum.
Vinventions, on the contrary, focused
on plastic, winning a mention for
Nomacorc Ocean, a closure made with
recycled plastic collected from the
oceans. The category was completed
by the Recycling Gas System, Bertolaso
- Omnia Technologies, a technical gas
recovery system in the bottling phase,
and the Low Emissions Distillery by
Frilli - Omnia Technologies, a steam
generator for low-energy distilleries.
NEW TECHNOLOGY
Finally, the NEW TECHNOLOGY award
went to Cork Supply's X100 (AI-based
technology for measuring the rate
of oxygen transfer in stoppers); Defranceschi's
ceramic Barrique Bottoms
(used to prevent taste defects due
to untoasted bottoms and heat by
induction); FOSS Italia's WineScan
3 SO2 (a rapid and multiparameter
analysis platform); the Filling valve 206
by Gai Machines (a filling valve for still
liquid foods such as wine, water, juices
and liqueurs); AVAFERM ® Spark by
HTS Enologia (tool for the management
of nutrition and oxygen supply in
fermentation); AromaLoc® by JU.CLA.S.
(system for limiting the loss of aromatic
compounds during fermentation);
Libero beverage and Libero wine by
Permeare - Omnia Technologies (a
dealcoholization system with semipermeable
membranes); Heli-X ® by PMH
Vinicole (a must pump with low impact
on grape integrity); ALcryo Vortex 10
by Siprem International (a continuous
cooling system for crushed and destemmed
grapes); WQS Nomasense O2
by Vinventions (a connected oxygen
control and management system during
winemaking); Win&Fit by Win&Tech
- Omnia Technologies (a tool for the
automatic measurement of the wine
filterability index).
drinkworld Technology + Marketing · March 2025
37
Events
Endless Possibilities for Enhancing
Filter Efficiency take Center Stage at
FILTECH 2024
Advanced air and water filtration systems meeting the stringent safety standards of major
industries such as food and beverage processing and mining and mineral extraction were
comprehensively showcased by 590+ Exhibitors at the recent FILTECH 2024 exhibition
and conference held in Cologne, Germany.
Across the food and beverages industries, rigorous specifications
are in place to consistently guarantee safe processes, since even
the tiniest impurities and contaminants can potentially reduce the
shelf life of products or even result in the loss of entire batches.
Advanced filter membranes excel in purification procedures
in the production of, for example milk, cheese, sugar and
sweeteners, while in many other areas, state-of-the-art biofilters
are employed to remove a diverse range of contaminants, such
as legionella, bacteria, parasites, turbidity, rust, drug residues,
arsenic and any offending flavours. Filtration is also central to
the taste of both tea and coffee.
In mining operations meanwhile, there are equally stringent
regulations applying to the control of dust, wastewater and
other emissions which are being met by effective filter systems.
Significant amounts of water are used for mineral processing and
the separation of solids from liquids enables the reuse of water,
reducing consumption and lowering environmental impact.
Hazardous tailings – the waste material left after extracting
minerals – are also effectively dewatered with the huge automated
filter presses engineered by leading FILTECH exhibitors such as
Andritz, Diemme and Metso, further cutting waste and preventing
the formation of tailings ponds which can pose environmental
and safety risks.
During mineral processing, filtration systems also ensure high
product purity by removing unwanted solids, improving both
product quality and market value. The recovery of fine particles
of valuable minerals that might otherwise be lost is another key
benefit.
International presence
FILTECH 2024 set new attendance records, with over 590
exhibitors taking part and 61% of visitors from outside Germany,
with a notable increase in international guests from North Africa,
South America and the Middle East, as well as the established
hubs in Europe, the USA and Asia.
In parallel, over 200 lectures were presented at the FILTECH
2024 conference covering all aspects of the far-ranging filtration
industry.
In essence, optimising the efficiency of woven or nonwoven filter
media is all about achieving the perfect balance between the
material’s capacity to capture and hold dust or other particles
and its pressure drop – its resistance to the air, liquid or gas that
is being passed through it.
There are of course, many parameters that can influence
this – as well as a potentially endless range of potential fabric
constructions – and intensive research and trials continue to
be undertaken with the aim of optimizing this balance, which is
always the underlying theme of the FILTECH conference. At the
2024 event, many forward-looking new concepts for optimising
filter efficiency – from the customization of high performance
membranes at the nanoscale to the adoption of AI and digital
twins – were introduced to delegates.
Media trends
In terms of filter media trends, it was particularly notable at
FILTECH 2024 that the integration of nanofiber particles and
38
Events
webs into non-wovens is gaining increasing importance and the
accommodation of sustainable raw materials as an alternative to
synthetics was another key theme.
Linking the two together, leading manufacturers of nanofiber
production technology such as Elmarco and Invenso and their
customers are widely exploring the introduction of renewable
feedstocks and environmentally friendly solvents in the
production of electrospun nanofibres.
Promising new feedstock candidates include PETG – a costeffective
polyester derivative as an eco-friendly alternative to
PET which eliminates the need for processing with fluorinated
solvents – as well as polylactic acid (PLA) and polycaprolactone
(PL). Natural cellulose is also now being electrospun into
ultrafine fibres as small as 300nm, possessing low thermal
expansion while remaining lightweight yet strong. Chitosan
is another bio-based polymer with excellent water uptake
properties being used to form hydrogels.
Green solvents are also being developed to replace toxic
substances or those derived from petrochemicals in
electrospinning.
Nonwovens innovation
Significant non-woven media developments introduced at
FILTECH 2024 included MecNa, from Mativ brand Gessner,
which unlike many nonwovens incorporating layers of
continuous electrospun nanofibers, is characterized by
individual nanofibers directly integrated into the non-woven at
formation stage, to enhance both durability and performance.
This media was initially developed in response to the Covid-19
pandemic, when guaranteed efficiency for critical healthcarerelated
filtration applications became essential.
In another interesting development, ProLine from
Hollingsworth and Vose is a patented a new media which not
only provides gradience in density, but also in fiber orientation.
Typically, to achieve higher dirt holding capacity for a given
efficiency, a filter media is designed to be dual phase, with a
gradient density in the Z direction. The result is a significant
improvement in dirt holding capacity and air permeability for
a given required efficiency. A substantial rearrangement of
the fibers in ProLine media generates both a higher surface
area and new channels for air and liquid contamination
capture.
These are just two examples of the innovation that is constant
from the FILTECH nonwovens community.
Faster pleating
In another notable trend, filter media pleating – a process
unique to this industry – is becoming ever more widely adopted
as technology suppliers increase performance speeds.
Through pleating, filters can offer increased surface area and
density without impacting airflow, enabling more particles
to be collected without increasing pressure drop or energy
consumption.
The developers of pleating technology such as Switzerland’s
JCEM, Germany’s Roth Composite Machinery and India’s A2Z
Technologies are continuing to enhance their machines and
at FILTECH 2024 models were demonstrated inserting pleats
with depths of between 24-40mm into nonwoven filters at
speeds of over 500 per minute.
Constant innovation
“At successive FILTECH exhibitions and conferences, I continue
to be constantly amazed at the sheer diversity of applications
for filter systems and the successive innovations that arise from
the intensive R&D that’s behind this industry,” says Suzanne
Abetz, FILTECH Managing Director. “Major new markets
for effective filtration in such areas as the electrification of
vehicles, hydrogen transportation and storage and carbon
capture mean the industry is continuing to drive and expand
technology options, and if you’re involved at any stage in this
supply chain, FILTECH exhibitions and conferences are the
place to be. You are welcome to join us at our next combined
exhibition and conference which takes place in Cologne from
30 June to 2 July 2026!”
drinkworld Technology + Marketing · March 2025 39
8-10 May
Addis Ababa, Ethiopia
Agrofood Ethiopia
fairtrade Messe GmbH & Co. KG
Kurfürsten Anlage 36, 69115 Heidelberg,
Germany
Tel.: +49-6221/4565-0
Fax: +49-6221/4565-25
info@fairtrade-messe.de
www.fairtrade-messe.de
20-22 May
Barcelona, Spain
Vitafoods
Informa Exhibitions,5 Howick Place,
London SW1P 1WG Great Britain
Tel.: +44 20 337 73111
www.vitafoods.eu.com
8-11 June
Teheran, Iran
Agrofood Iran + bevtec
fairtrade Messe GmbH & Co. KG
Kurfürsten Anlage 36, 69115 Heidelberg,
Germany
Tel.: +49-6221/4565-0
Fax: +49-6221/4565-25
info@fairtrade-messe.de
www.fairtrade-messe.de
13-16 July
Chicago, IL, USA
IFT Food Expo
Institute of Food Technologists
252 W. Van Buren,
Suite 1000, Chicago, IL 60607
Tel.: +1-312-782-8424
Fax: +1-312-782-8348
www.ift.org
15-19 September
Munich, Germany
drinktec
YONTEX GmbH & Co. KG
Kürschnershof 2-4
90403 Nuremberg, Germany,
Email: info@yontex.com,
www.brau-beviale.de
23-25 September
Nuremberg, Germany
Fachpack
NürnbergMesse GmbH
Messezentrum,90471 Nuremberg
Tel.: +49 911 86 06 49 09
Fax: +49 911 86 06 49 08
www.fachpack.de
November
Dubai, UAE
Gulfood Manufacturing
Dubai World Trade Centre,
P.O. Box 9292, Dubai, UAE
Tel: (+971) 4 308 6124
info@dwtc.com
www.gulfood.com
2-4 December
Paris, France
Fi Europe
Informa Markets
WTC Tower Ten, 7th Floor,
Strawinkskylaan 763, 1077 XX Amsterdam,
The Netherlands
Tel.: +31-20-409 9544
Fax: +31-20-363 2616
www.figlobal.com
* This list of events is accurate, to the best of our knowledge. However potential visitors are recommended to check
with the organizer since some details are subject to change. We make no claims to be complete and are grateful for
any corrections or completions. Please contact: drink@harnisch.com
40
ZKZ 62006
ISSN 1433-1594 Vol. 29 No. 1 March 2025 US $ 12 · € 12
Cover: Precision Tank Cleaning
Prebiotic Sodas Revolutionize Gut Health
Integrated Recipe Control in Action
Oxygen Analysis to Avoid Can Corrosion
Issue 1/2025
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Suppliers’ Guide
Air Conveyors & Silos
POSIMAT
P.O. Box 306, Av. Arraona, 23
08210 Barberà del Vallès/
Barcelona,Spain
Tel: +34-93-729-7616
E-Mail: sales@posimat.com
www.posimat.com
Equipment
E-Mail:
machinery@drink-gmbh.com
www.drink-gmbh.com
Individual extraordinary SERVICE for you
Focus is: Equipment to produce and mostly bottling / packaging
of beverages second hand + new
We have access to almost all used machines available on the
market.
WE ARE ABLE TO RATE IT for you
• consulting / planning
• organization / documentation
• relocation / modification
If you have already Krones / KHS / Sidel machines older than 5
years, or you are looking for second hand
WE WILL BE DEFINITELY YOUR PARTNER
Aseptic Liquid Nitrogen Dosing
beta-Glucan Analysis
Consultancy
Vacuum Barrier Corporation
4 Barten Lane
Woburn, MA 01801
Tel: +1-781-933-3570
Fax: +1-781-932-9428
Email:
sales@vacuumbarrier.com
www.vacuumbarrier.com
NovaBiotec® Dr. Fechter GmbH
Goerzallee 305 a
14167 Berlin, Germany
Tel: +49-30-84718-410
Fax: +49-30-84718-450
glucantest@novabiotec.de
www.novabiotec.de
Beverage and Packaging Experts
CAPE DECISION sprl
avenue de la Métairie, 9
Sept Fontaines
B-1420 Braine l'Alleud, Belgium
Tel/Fax : +32 (0)2 354 86 38
www.capedecision.com
Aseptic & Hygienic Valve
Technology
CO 2 Testing,
Pilot Plant
CO 2 Testing & Pilot Plant
Detergents & Disinfectants
Original valve solutions
since 1879
Phone +49 7361 5702-0
www.rr-rieger.com
Zahm & Nagel Company Inc.
210 Vermont Zahm & Street Nagel Company Inc.
PO Box 210400
Vermont Street
Holland, PO New Box 400 York 14080 USA
Tel: +1-716-537-2110
Holland, New York 14080 USA
Fax: +1-716-537-2106
www.zahmnagel.com
Tel: +1-716-537-2110
Fax: +1-716-537-2106
www.zahmnagel.com
Murphy & Son Ltd.
Alpine Street
Old Basford, Nottingham, NG6 0HQ
Sales: +44-115-978-0111
Technical enquiries: +44-115-978-2728
sales@murphyandson.co.uk
ZKZ 62006
ISSN 1433-1594 Vol. 29 No. 1 March 2025 US $ 12 · € 12
Cover: Precision Tank Cleaning
Prebiotic Sodas Revolutionize Gut Health
Integrated Recipe Control in Action
Oxygen Analysis to Avoid Can Corrosion
drinkworld is the leading magazine for the entire drinks industry worldwide.
Feature articles and short communications cover the whole spectrum of :
• processing
• bottling
• ingredients
• logistics
• packaging
• marketing
We establish a longtime advertising effect for your company or for your services
by been ever-present on the market.
Feel free to contact us for more information:
drink@harnisch.com
42
Suppliers’ Guide
Exhibitions & Tradefairs
Liquid Nitrogen Dosing
Steam Boilers
YONTEX GmbH & Co. KG
Kürschnershof 2-4
90403 Nuremberg, Germany,
Email: info@yontex.com,
www.drinktec.com
Vacuum Barrier Corporation
4 Barten Lane
Woburn, MA 01801
Tel: +1-781-933-3570
Fax: +1-781-932-9428
Email:
sales@vacuumbarrier.com
www.vacuumbarrier.com
Gable Top & Aseptic Packaging
Evergreen Packaging Inc.
2400 6th St. SW
Cedar Rapids
IA 52404, USA
Tel: +1-319-399-3200
Fax: +1-319-399-3543
evergreen.packaging@everpack.com
www.evergreenpackaging.com
Printing and Labelling
Labelling systems • Labelling software • Barcode
and Industrial printers for the beverage industry
Logopak Systeme GmbH & Co. KG
Dorfstraße 40 I 24628 Hartenholm
Telephone +49 (0) 41 95 99 75-0
po@Logopak.de I www.Logopak.com
Water Treatment
Clear Water = Clean Environment!
Experience of over 20 years in water management.
Clean. Safe. Sustainable!
AQUA TECHNOLOGIE NÖRPEL
ATN Aqua Technologie Nörpel
Langer Graben 34
D-71297 Mönsheim
Fon +49 7044 91584-0
Fax +49 7044 91584-99
wasser@atn-wasseraufbereitung.de
www.atn-wasseraufbereitung.de
Treatment
Conservation
Disinfection
Depolluting
Gase
20190503_RZ_Anzeige_Getraenke_Technologie&Marketing_60x40mm.indd 03.05.2019 09:29:58 1
Process Aids
Bezugsquellen_45x58_RZ_schatten.indd 1
Wort/Malt Quality
01.03.2012 11:53:23 Uhr
Freshline UK
Air Products PLC
2 Millennium Gate
Westmere Drive
Crewe
CW1 6AP
Phone: +44-800-389-0202
Fax: +44-1932-258502
freshli@airproducts.com
Murphy & Son Ltd.
Alpine Street
Old Basford, Nottingham, NG6 0HQ
Sales: +44-115-978-0111
Technical enquiries: +44-115-978-2728
sales@murphyandson.co.uk
NovaBiotec® Dr. Fechter GmbH
Goerzallee 305 a
14167 Berlin, Germany
Phone: +49-30-84718-410
Fax: +49-30-84718-450
glucantest@novabiotec.de
www.novabiotec.de
ISSN 1433-1594
Publishing Company:
Dr. Harnisch Publications
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drinkworld Technology + Marketing · March 2025 43
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