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drinkworld Technology + Marketing 1/2025

drinkworld Technology + Marketing is the leading magazine for the entire drinks industry worldwide. Feature articles and short communications cover the whole spectrum of processing, bottling, raw materials, logistics, packaging and marketing of beverages. We also report on special topics of regional interest and the trends in the beverage industries worldwide. Readers are executives and decision-makers in the brewing, dairy and mineral water industries, manufacturers of non-alcoholic drinks, wine growers and bottlers.

drinkworld Technology + Marketing is the leading magazine for the entire drinks industry worldwide. Feature articles and short communications cover the whole spectrum of processing, bottling, raw materials, logistics, packaging and marketing of beverages. We also report on special topics of regional interest and the trends in the beverage industries worldwide. Readers are executives and decision-makers in the brewing, dairy and mineral water industries, manufacturers of non-alcoholic drinks, wine growers and bottlers.

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ZKZ 62006

ISSN 1433-1594 Vol. 29 No. 1 March 2025 US $ 12 · € 12

Cover: Precision Tank Cleaning

Prebiotic Sodas Revolutionize Gut Health

Integrated Recipe Control in Action

Oxygen Analysis to Avoid Can Corrosion


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Editorial

Becoming a Wine Lover

Wine has always been a beverage that I

enjoy, without really understanding why. In

my formative years, wine was something

for other people. It was perhaps a class

thing; people with my background drank

beer. When I sometimes partook, it was

without knowing what or why, but I

came to like it. The challenge was always

whether to drink red or white wine with

the meat pies.

Fortunately help is at hand. A recent

tidying up operation brought a much

loved book back to light. ‘Wine for

Dummies‘ by Ed McCarthy and Mary

Ewing-Mulligan has proved very helpful.

The book starts with explanations and

descriptions about the basic types of

wine and how they are made. It takes

the reader on a spectacular journey

across the world’s wine regions,

helping, advising and encouraging you

to try things out for yourself.

Ed McCarthy was a wine lover and

expert with a special gift to pass on

his wisdom without being patronising.

He passed away last year, but his

wisdom lives on. Mary Ewing-Mulligan

met and married Ed after an Italian

wine-tasting event in New York. Mary

is the first woman to become a Master

of Wine and continues to write, advise

and teach. Mary’s recommendation to

everyone who wants to find out more

about wine is very simple: “Take a

wine class! While it is possible to learn

on your own, structured classes led

by knowledgeable teachers, in the

company of other wine lovers and

learners, take you to your goal far

more quickly and effectively.“

Another result of my tidying up

operation was a few long forgotten

bottles. This brought new questions to

which I had no official answer: “How

can you tell if wine is bad?“

Wine is a product that changes as it

gets older. It is a perishable beverage

which passes through different stages

Ian D. Healey

Editor-in-Chief

of life: youth, maturity, old age and finally

decay. An important factor is storage at

the right temperature. Sometimes you just

have to try it and see. Of course, not all

wines are the same and many are designed

to be drunk in their youth. For most people

that is enough – certainly for me – and

for anything else, I share the suggestion

of Mary Ewing-Mulligan: take a class and

learn to love wine with new friends.

Cheers

www.drink-tm.com

If you like it – subscribe!

drinkworld Technology + Marketing · March 2025 3


Contents

ZKZ 62006

ISSN 1433-1594 Vol. 29 No. 1 March 2025 US $ 12 · € 12

Cover: Precision Tank Cleaning

Prebiotic Sodas Revolutionize Gut Health

Integrated Recipe Control in Action

Oxygen Analysis to Avoid Can Corrosion

Issue 1 · March 2025

With a new direct sprayer solution GEA introduces a groundbreaking solution

for industrial cleaning. The patented fluid dynamics ensure targeted

spray coverage, minimize water and chemical consumption, and enable

more efficient tank cleaning. The goal is to provide plant operators with

the best possible technology to meet the highest hygiene standards and

also to protect the environment.

Our cover story starts on page 6.

Cover: GEA

Marketing

8 The Sober-Curious Movement Continues to

Grow in the United States

12 The Rise of Prebiotic Sodas: Revolutionizing

Gut Health

14 Beverage Incubator Introduced: Bringing Modular

Capabilities from Flavor Development to Agile

Manufacturing

15 New Features for Upcoming Vitafoods Europe

2025

Processing

6 Precision Cleaning instead of Flooding: Efficient

Tank Cleaning with Minimal Water Waste

16 Three clicks to the Perfect Beer – Integrated

Recipe Control in Action at French brewery

'Little Atlantique Brewery'

20 Simplicity at its Best

22 Headspace Analysis for Cans and Bottles

23 More Sustainable in the Future

Health-conscious consumers are raising their expectations

when it comes to beverages, driving innovation

in the drinks industry. One popular example of this are

functional beverages supporting gut health with 33%

of people reported incorporating prebiotic or fiber

supplements into their diets. As this prebiotic trend

continues to rise, new natural, clean-label ingredient

solutions are now increasingly available. See page 12

A passion for fresh beer, brewing craftsmanship and

creativity – that’s what the French brewery Little

Atlantique Brewery from Nantes stands for. By using a

Flottweg separator and the integrated recipe control, the

brewery has made its processes more efficient and cost

effective. In this way, the company has preserved the

industrial charm of the past while operating as a modern

brewery. See the full story on page 16.

4


Contents

Departments

3 Editorial

42 Supplier's Guide

Events

36 SIMEI 2024 Report

38 FILTECH 2024 Report

40 Calendar of Events

Packaging

24 Avoiding Can Corrosion by Implementing O 2

Analysis in Your QC

28 Helping Beverage Manufacturers Optimize Production

Lines for Future Code Requirements with NEW

Dx-Series Laser Coders

31 Do it Yourself Carlsberg Bulgaria goes for

Cutting-edge Filling Technology

34 Three High Speed Aseptic Complete Lines to help

Expand Sensitive Product Production and meet the

Growing Market Demand

Come for the world’s

nutraceutical event

Stay for the

world-class location

Experience Vitafoods

Europe in Barcelona

Your favourite nutraceutical event is now

bigger than ever, with more products, more

exhibitors and more networking than ever

before.

20-22 May 2025, Barcelona

Vitafoods.eu.com

Managing oxygen levels in aluminum cans is essential

to preserve beverage quality and prevent issues such

as taste alteration, discoloration, corrosion, and metal

contamination. Elevated oxygen levels risk leaks, financial

losses, and diminished consumer trust. While aluminum

cans are valued for their lightweight and recyclable

properties, they are prone to corrosion, compromising

product integrity. Take a look at page 24 for more.

drinkworld Technology + Marketing · March 2025 5


Cover Story

Precision Cleaning instead of Flooding:

Efficient Tank Cleaning with Minimal

Water Waste

From softdrinks to toothpaste: Cleaning tanks with agitators presents a major challenge for

plant operators. The undersides of agitator blades are often difficult to reach and remain in the

spray shadow, making full cleaning difficult. This results in inefficient processes, high water

consumption, and excessive use of chemicals. The new GEA Direct Sprayer DS 25 provides a

patented solution that delivers targeted cleaning while conserving valuable resources.

The challenge: Cleaning tanks

with agitators

The cleaning requirements in the food

and beverage industry are constantly

increasing. High hygiene standards,

prevention of product contamination,

and efficient resource management are

critical for plant operators. Tanks with

rotating agitators, baffels and pipes pose

a particular challenge: the undersides

of the agitator blades often remain in

the spray shadow, making them hard

to clean with conventional cleaners.

As a result, operators face inefficient

cleaning cycles, increased water consumption,

and a higher demand for

cleaning chemicals.

A patented solution: The GEA

Direct Sprayer DS 25

GEA has developed the Direct Sprayer

DS 25 to specifically target the undersides

of agitator blades, eliminating spray

shadow without interfering with agitator

The GEA Direct Sprayer DS 25 is installed flush with the tank wall and opens into the cleaner body.

This prevents any parts of the cleaner from protruding into the vessel and interfering with the

moving agitators.

movement. “Previously, operators often

flooded these tanks up to the height of

the agitators to ensure complete cleaning

– a costly and unsustainable approach,”

explains Jana Zimpel, Product Sales

Manager for Cleaning Technology at

GEA’s Separation and Flow Technologies

division. “With our new technology, we

clean precisely where needed, saving

large amounts of water and chemicals.”

Innovative technology for

maximum efficiency

The GEA Direct Sprayer DS 25 is

integrated directly into the tank wall.

Its patented design allows for a flushmounted

installation that does not

restrict agitator movement. The key

innovation is the movable valve plate,

which opens right into the cleaner when

activated to produce a precise spray

pattern.

Agitator blades are difficult to clean, even for a high-performance main cleaning system in process

or storage tanks. The GEA Direct Sprayer DS 25 completes the cleaning solution by producing a

powerful full-cone jet to clean the bottom sides.

Through a gap, the cleaning liquid

is released as a full-cone spray – an

6


Cover Story

important advantage over conventional

spray cones, which often leave a hollow

space in the center. This innovation

ensures uniform coverage and efficient

residue removal.

Maximum spray force and reach

One of the standout features of the GEA

Direct Sprayer DS 25 is its powerful

mechanical cleaning action. With a spray

force of up to five kilograms, the full-cone

spray effectively removes even stubborn

residues. Its cleaning reach of up to five

meters makes it ideal for large tanks,

ensuring that all critical areas receive

thorough cleaning.

“A major advantage over traditional

retractors, which often have a hollow

cone in the middle or operate with a fan

spray, is the flexible positioning,” explains

Jana Zimpel. “Our sprayer opens inward

the cleaner and produces a precise

full-cone spray, whereas conventional

systems often provide only a limited fan

spray. This allows us to clean every area

in the tank efficiently and sustainably.”

The inward-opening valve plate ensures

that the agitator mechanism remains

unaffected.

Yogurt production: 84.5% less

water consumption

A practical example demonstrates the

potential of this new technology. A

typical yogurt production tank is six

meters tall and three meters in diameter,

with multiple agitator blade levels. In this

example, there are three levels up to four

meters in height. Previously, such tanks

had to be flooded with up to 29 cubic

meters of cleaning liquid – a process that

took two hours.

“With the new GEA system, we would

integrate three Direct Sprayer DS 25 units

into the tank wall, precisely cleaning the

undersides of the agitator blades,”

says Zimpel.

“This saves 84.5% water and reduces

cleaning time by 87.5% – from two hours

down to just 15 minutes.”

Versatile applications: From

yogurt to toothpaste

The GEA Direct Sprayer DS is designed

for use in the food, beverage, dairy,

and pharmaceutical industries. It is

particularly effective in demanding

applications, including:

• Yogurt production: Tanks with multiple

agitator blade levels require precise

cleaning at different heights. The

Direct Sprayer DS 25 significantly

reduces cleaning effort.

• Toothpaste manufacturing: In the

home and personal care (HPC)

industry, tanks with multiple agitators

are common. In toothpaste production,

where thick pastes are processed,

effective cleaning is crucial.

Sustainability and resource

conservation

“The advantages of our new technology

extend beyond cleaning efficiency,” emphasizes

Jana Zimpel. “We drastically

reduce water consumption, which translates

into lower costs for our customers

and a reduced environmental impact.”

Beyond water savings, the targeted use

of cleaning agents reduces chemical

waste and improves the overall CO 2

footprint of plant operations.

The GEA Direct Sprayer DS 25 can be

easily integrated into existing tank

systems. Variants designed to meet

3-A sanitary standards are already

in development to enhance global

applicability.

Conclusion: Precise cleaning

saves resources

With the GEA Direct Sprayer DS 25, GEA

introduces a groundbreaking solution

for industrial cleaning. The patented

fluid dynamics ensure targeted spray

coverage, minimize water and chemical

consumption, and enable more efficient

tank cleaning.

“Our goal is to provide plant operators

with the best possible technology to

meet the highest hygiene standards

while protecting the environment,” concludes

Jana Zimpel. “With the Direct

Sprayer DS 25, we’ve taken a major step

in that direction.”

GEA has developed the Direct Sprayer DS

25 to specifically target the undersides of

agitator blades, eliminating spray shadow without

interfering with agitator movement. Source: GEA

Jana Zimpel, Product Sales Manager Cleaning

Technology at GEA Division Separation and

Flow Technologies. Source: GEA

drinkworld Technology + Marketing · March 2025

7


Marketing

The Sober-Curious Movement Continues

to Grow in the United States

by DONNA BERRY

Nearly half (49%) of Americans reported

that they planned to drink less alcohol

in 2025, according to an annual survey

conducted by NCSolutions, New York.

(This survey was conducted before the

US Surgeon General’s call for cancer

warning labels to be required on alcoholic

beverages.) The data suggests that the

sober-curious movement is gaining

momentum, as in the 2023 survey, 34%

of Americans indicated they planned to

drink less. In 2024, that percentage rose

to 41%.

The sober-curious movement is

impacting consumer shopping behavior,

according to NCSolutions purchase

data. Dry January is the least popular

month to buy alcohol. In 2024,

purchases of spirits dropped 39% in

January compared to the month prior.

Wine purchases fell 36%, and beer/

cider/hard seltzer purchases decreased

21% over the same period. Meanwhile,

purchases of nonalcoholic drinks are

on the rise. NCSolutions purchase data

showed a 22% increase in nonalcoholic

beer purchases from December 2023 to

November 2024 in comparison to the

prior year.

In response, innovative beverage manufacturers

are entering the non-alcohol

space. Many are “premiumizing” their

products to better compete with the

extensive range of mocktails that have

been introduced during the past few

years. They tend to target younger adults

by reaching them through social media

and music events. This is often done with

assistance from high-profile influencers

to promote the products.

“As more consumers, especially younger

ones, embrace a sober-curious lifestyle,

we’re seeing a change in purchasing

behavior following this cultural shift,”

said Alan Miles, chief executive officer

at NCSolutions. “NCS data shows the

demand for new nonalcoholic beverage

options grew steadily over the last three

years. Beverage brands are meeting and

contributing to this demand with new

nonalcoholic products on the shelves.”

Know your customer

Nonalcoholic options extend beyond beer,

wine and spirits to THC- and CBD-infused

drinks. Twenty-six percent of surveyed

consumers said they are interested in

trying these cannabis-infused drinks

in 2025. Younger generations are the

most interested (38% of Gen Z and 37%

of millennials, up from 30% and 32%,

respectively, in 2024).

More than two-thirds (65%) of Gen Zers

said they plan to drink less alcohol in

2025, a much higher percentage than

other generations. By comparison, only

57% of millennials, 49% of Gen Xers and

30% of boomers plan to cut back.

In addition, 39% of Gen Z plan to adopt

a dry lifestyle, not just during January,

but during all of 2025. That marks a

significant shift toward the sober-curious

movement for this generation compared

to older generations. Only 19% of Gen Z

said they didn’t drink any alcohol in 2024,

a percentage similar to millennials (18%)

and Gen X (19%). However, just 19% of

millennials and Gen X, along with 10% of

boomers, said they planned to adopt a

dry lifestyle this year.

Speak to the lifestyle

It’s not enough for a beverage to be

labeled alcohol free. The beverage

needs to speak to the lifestyle. Younger

sober-curious consumers want to feel a

connection. They want the beverage to

be special.

The survey showed that when new

beverages are marketed as being

aligned with the sober-curious lifestyle,

43% of Gen Z and 33% of millennials

indicated they would be more likely to

buy it, compared with just 16% of Gen

X and 10% of boomers. Overall, 75% of

Americans said they are “most likely” or

“as likely” to try a new beverage product

in 2025 if it is marketed as aligning with

the sober-curious lifestyle, up from 70%

in 2024.

“Over three years of data, the trend

could not be more clear. Younger consumers

are strongly motivated to drink

less alcohol than their parents and

their grandparents,” said Miles. “As our

8


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drinkworld Technology + Marketing · March 2025

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9


Marketing

analysis shows, Gen Z and millennials are

heavy social media consumers and put

trust in influencers. Beverage brands can

expand their market for non-alcoholic

options by targeting the right audiences

in the right places with messaging that

aligns with the sober-curious lifestyle.

In addition, they can partner with likeminded

influencers.”

Product innovation

The sober-curious lifestyle is what

Sèchey is all about. This brick-and-mortar

storefront opened in 2021 in Charleston,

South Carolina. The focus is on premium

non-alcohol wine, beer and spirits curated

from around the world. Products are also

available online.

Founder Emily Heintz was inspired to

open the store after her personal journey

during the pandemic lockdown when she

was seeking out sophisticated, enjoyable

alternatives to alcohol that satisfied her

tastebuds. To accomplish this in the wine

space, she started working with leading

global wineries specializing in the dealcoholization

process. Currently her

lifestyle brand includes dealcoholized

sauvignon blanc (still and sparkling), still

rosé and sparkling cuveè blanc.

“Sèchey is disrupting the alcohol industry

and redefining how we connect, socialize

and celebrate amidst the rising popularity

of mocktails and the intermittent sobriety

trend,” said Heintz. “Sèchey champions

a judgment-free, sober-curious culture

that celebrates the choice to drink less,

or not at all, embracing a global shift

towards mindful consumption.”

“We just rolled out Blanc de Blanc Minis,

which are straight from the vineyards

Sèchey was founded by Emily Heintz while seeking

sophisticated, enjoyable alcohol alternatives.

of France,” she said. “It’s a 200-milliliter

bottle that boasts crisp, refreshing notes

with delicate bubbles.

“All of the Sèchey de-alcoholized wines

are lower in calories and contain less

sugar than their alcoholic counterpart.

That’s an extra benefit of the dealcoholizing

process,” said Heintz. “I work

closely with the wineries to round out the

flavor using only natural ingredients.”

Athletic Brewing Company, Milford,

Connecticut, is the largest non-alcoholic

brewery in the U.S. Launched in 2018,

the company’s brews are available at

more than 50,000 retailers and 25,000

on-premise venues nationwide. What

sets its products apart from others is

its proprietary brewing method. The

company doesn’t rely on any alcohol

removal techniques. It fully ferments

its brews to be less than 0.5% alcohol

by volume (ABV), which is the legal

limit for non-alcoholic beer in the U.S.

This process provides sober-curious

consumers with non-alcoholic brews

that are indistinguishable from their fullstrength

alcohol counterparts.

The company is the brainchild of Bill

Shufelt, an ultramarathon runner who

stopped drinking alcohol in 2013. Finding

non-alcoholic drinks to be unsatisfactory,

he teamed up with brewmaster John

Walker to develop better-tasting nonalcohol

beers. After months of product

development, Athletic Brewing was ready

for business. The company is determined

to make sobriety an attractive lifestyle.

10


Marketing

“Whereas I would have been heckled

for consuming a non-alcoholic beer in

my twenties or attending an alcoholfree

bar, I truly believe that by the time

my children reach their twenties--and

maybe sooner--ordering a non-alcoholic

beverage at a bar or visiting an alcoholfree

establishment for social encounters

or choosing sobriety will be the norm,”

said Walker.

Shufelt added, “We’ve received thousands

of emails from people who used to suffer

from alcohol’s effects and now can

participate in all sorts of societal traditions

in a positive, non-shameful way. Ranging

from college kids to retired friends in

our community, the impact has been

everything we could have hoped at this

stage.”

After taste, food safety was the

next biggest challenge in the

development process

“Coming from traditional brewing, things

like food safety were of little concern, as

there was ethanol as a preservative, but in

developing non-alcoholic beer, you don’t

have that crutch,” said Walker. “While

it is intimidating and quite challenging,

food safety can be very fun and exciting

and gives the team something to really

be proud of. Not only are our processes

great at producing brews that taste great

for their shelf life, but they are safe for

all of our consumers. We take a lot of

pride in our quality program and enjoy

sharing our critical learnings with the

burgeoning non-alcohol space so we

can build this together with the highest

quality.”

“More than anything, I think people

just enjoy the ingredients that go into

beer and not necessarily the alcohol.

They just hadn’t had the opportunity

to try them independent of ethanol,”

said Walker. “If you can devise a way

to utilize those same ingredients

(water, malt and hops) and really

showcase their natural qualities, the

presence of alcohol is really arbitrary.”

a combination of English and American

hops. With crisp, floral and earthy notes,

one 12-ounce can contains just 45

calories and 10 grams of carbohydrates.

Origami Sake, Hot Springs, Arkansas,

just launched the first non-alcoholic sake

in the U.S. The company uses centuriesold

brewing techniques to produce the

authentic taste of sake without the

alcohol. New ZERO is crafted without

alcohol-producing yeast, delivering

all the complexity and smoothness of

traditional sake while catering to today’s

evolving consumer preferences. It has

notes of ripe apple and savory chestnuts

balanced with refreshing acidity.

“With ZERO, we’re offering a product that

brings the artistry of sake to everyone,”

said Ben Bell, co-founder. “This is more

than a non-alcoholic option. It’s an

entirely new way to experience sake while

celebrating Arkansas’ finest ingredients.”

Located in the heart of U.S. rice country,

Arkansas accounts for more than half

of the nation’s rice production. Origami

Sake’s products honor the state’s natural

resources using 100% locally sourced

Arkansas ingredients including water

from the pristine Ouachita Mountains

aquifer in Hot Springs.

“Sake has a 1,500-year history in

Japan, with techniques refined

over centuries,” said Matt Bell, cofounder.

“Bringing this craft to the

U.S. required adapting equipment

from the wine and beer industries.”

served at some of the best restaurants

and most progressive hotels.

“We continue to raise the bar for what’s

possible within the world of alcohol-free,”

according to the company.

While the company offers a range of nonalcohol

wines, it is its spirits that have

made the brand a star. Those spirits are

now being used in ready-to-drink nonalcohol

cocktails. ISH Spritz is a mocktail

version of the Aperol Spritz. It delivers a

complex balance of citrus and bitter with

pleasant herbal notes.

The ISH Lime Daiquiri is a blend of ISH

Caribbean Spiced Spirit, lime and raw

sugar. The same non-alcohol spirit is used

in the ISH Mojito, which also includes

fresh spearmint sourced from the El

Bourouj region of Morocco along with

tangy lime.

Lapo’s Non Alcoholic Negroni from Drink

Lapos, Atlanta, Georgia, is a cocktail

born in a Florence, Italy bar by a tuxedowearing

smiling bartender named Lapo.

He is recognized for creating the cocktail

using equal parts of gin, vermouth and

Campari over ice with a garnish of an

orange slice.

Replicating the sensory profiles of three

spirits without the alcohol was not

easy for Drink Lapos, but the company

managed to do so with assistance from

various botanicals. This zero-proof

aperitif is bittersweet with notes of

juniper and bright citrus.

The demand for premium non-alcohol

wine, beer and spirits will continue to

grow. With that demand will come new

ingredient technologies and processes to

improve flavor profiles, maintain shelf life

and ensure safety.

The Author

One of Athletic Brewing’s award-winning

beverages is Upside Dawn Golden. It

is a bright and light-bodied brew that

has been crafted to remove gluten. It

is made with premium Vienna malt and

The sober-curious movement is growing

everywhere. ISH ApS, Valby, Denmark, for

example, is one of the largest and most

award-winning non-alcoholic brands in

the world. The company’s beverages are

Donna Berry is a food and beverage industry consultant

and editor with over 25 years experience

in tracking trends and advancements in product

development.

drinkworld Technology + Marketing · March 2025

11


Ingredients

The Rise of Prebiotic Sodas:

Revolutionizing Gut Health

Döhler, a global producer, marketer and provider of technology-driven natural ingredients,

ingredient systems and integrated solutions, is producing solutions for prebiotic drinks that

assist with improving gut health while also being an innovative approach towards closing

the fibre gap and supporting overall well-being. As this prebiotic trend continues to rise,

Döhler offers natural, clean-label ingredient solutions to fuel this growing shift.

56% of global consumers actively seek

out foods and beverages that support gut

health, reflecting a growing trend toward

health-conscious food and beverage

choices with research showing 70% of

global consumers link gut health to overall

wellbeing. Health-conscious consumers

are raising their expectations when it

comes to beverages, driving innovation

in the drinks industry. One popular

example of this are functional beverages

supporting gut health with 33% of people

reported incorporating prebiotic or fiber

supplements into their diets.

Prebiotics are non-digestible fibers that

act as food for beneficial gut bacteria,

supporting their growth and activity.

By nourishing beneficial gut bacteria,

prebiotics help support a healthy gut

microbiome, which plays a crucial role in

overall well-being. This, in turn, creates

a balanced microbiome which supports

digestion, strengthens the immune

system and even aids in the production

of neurotransmitters that enhance

mental clarity, amongst many other

things, contributing to holistic health

and well-being.

So, it’s no surprise that prebiotic

beverages are a quickly growing trend,

offering numerous health benefits in a

single, convenient drink. Döhler supports

this innovation through ingredient

solutions such as its prebiotic soluble

and acid-stable fiber blend, ensuring

beverages retain their quality and appeal.

Additionally, Döhler offers ready-to-drink

concepts like Gut Health Sodas, which also

combine functionality with great taste. By

further enhancing these products with

postbiotics, Döhler has developed unique

beverage solutions – ranging from sodas

to still drinks – that deliver comprehensive

gut health benefits without compromising

the essential qualities of a great soft drink.

For example, Döhler's Gut Health Sodas

address this need with the soluble and

acid-stable prebiotic fiber blend consisting

of topinambur (also known as

Jerusalem Artichoke), gum arabic

and tapioca starch. These sodas are

specifically designed to close the

"Fibre Gap," addressing the reality that

most people in North America and

Europe consume only 50% of the daily

recommended fiber intake. Perfect for

health-conscious consumers, they offer

a refreshing way to boost fiber intake

while promoting digestive health and

overall well-being.

12


Registration Now Open!

Ingredients

What is

IFT FIRST?

IFT FIRST stands for Food Improved by Research,

Science, and Technology – and it’s the premier

annual food system event of the year!

Don’t miss a moment:

Register now at iftevent.org and sign up

to receive exclusive event updates delivered

to your inbox.

drinkworld Technology + Marketing · March 2025

13


Ingredients

Beverage Incubator Introduced: Bringing

Modular Capabilities from Flavor

Development to Agile Manufacturing

• Formerly known as Califormulations, now rebranded to bWorks TM building on existing

legacy

• End-to-end beverage solutions from concept to market-ready products as a partner in

North America

• Leverages consumer insights, winning flavors, rapid prototyping, and agile

manufacturing

Symrise is relaunching its beverage incubator Califormulations and renaming the brand into

bWorks. This step completes the evolution from a partial investment into a full acquisition

over recent years. Since 2019, Symrise has been delivering end-to-end beverage innovation

to consumer-packaged goods (CPG) companies and their brands. bWorks now builds on

the existing legacy of innovative and trustworthy beverage solutions. It is expanding its

services as an incubation partner with the unique capacity to support both small-scale and

large-scale production.

In its capacity as beverage incubator,

bWorks offers end-to-end solutions

from concept to market-ready

products. It is leveraging consumer

insights, winning flavors, rapid proto-

typing, as well as agile manufacturing.

This unique incubator approach combined

with expert taste solutions

brings together creativity and commercialization.

This allows for speed to

market at the right size with the right

flavor profile.

“Our modular services, from insights

and design to prototyping, development,

and full-scale production, make us the

ideal partner our customers’ beverage

innovation journey”, states Fernando

Levy, Sr. Director of Beverages BU NA.

“Customers can obtain limited-edition

runs, line extensions, regional or national

launches, or long-term productions

from us. bWorks adapts to customer

needs through our bundle services and

longstanding flavor expertise”.

As a premier solution turnkey partner,

bWorks will continue to support customers

with beverage innovation across three

beverage-focused locations within the

USA: Teterboro, NJ, Columbus, GA, and

Laguna Beach, CA. The manufacturing site

in Columbus, GA, provides agility with run

capabilities ranging from 10k to 100k cases

per SKU. This covers a variety of packaging,

including cans, bottles, and bag-in-box. The

site has also received certification from the

Department of Agriculture as an approved

food manufacturing facility (SQF Level 3,

FSMA/HACCP). This includes alcohol permits

and the ability to provide certification in

Organic, Kosher and Halal.

14


New Features for Upcoming Vitafoods

Europe 2025

Ingredients

The world’s nutraceutical event announces new features for its Barcelona debut this May –

including a new theater and increased networking opportunities

Informa Markets has unveiled details

of new features at this year’s Vitafoods

Europe (20-22 May), the leading global

platform for the nutraceutical, functional

food and beverage, and dietary

supplement industries. The 2025 event

will be the first to take place at Fira

Barcelona, Gran Via, boasting a 25%

expansion in exhibition space – making it

the biggest edition of Vitafoods Europe

to date. This year’s show will be host to

multiple new features, including a new

Nutraceutical Showcase Theater, an

expanded Finished Products Area and

increased networking opportunities to

help visitors make con-nections, gain

insights and spark industry innovation.

What’s new at Vitafoods 2025

This year’s event will see the introduction

of brand-new features and hours of

expert content covering all sectors of the

supply chain. Highlights for 2025 include:

• The Nutraceutical Showcase

Theater – Offering valuable insights

for the whole supply chain, this new

theater will see leading experts host

dedicated sessions showcasing the

latest research and technologies,

with additional content serving a

range of industry subsectors – including

finished products, contract

manufacturing and beyond.

• Women’s Health Spotlight –

Debuting at the Vitafoods Europe

Conference Theater, this dedicated

spotlight will dive into a range

of areas – from hormonal health

and menstrual support to fertility,

pregnancy, and maternal health

– with science-backed sessions

exploring how to innovate tailored

products for women’s specific needs.

These additions will sit alongside

return-ing favorites, including the

Vitafoods Europe Conference – a twoday

programme including expert

presentations, panel dis-cussions and

company case studies on key health

topics. Also returning for 2025 is the

renowned Vitafoods Insights Theater,

which will see leading minds deep dive

into key consumer insights, regulatory

updates, technology, sustainability, diversity

and inclusion and more.

Improved ways to connect

With collaboration crucial to industry

innovation, Vitafoods Europe will add

even more networking opportunities

for its 2025 edition to help foster

connections that drive industry progress.

Highlight networking events include:

• Future of Nutrition Lunch and Learn

– This premium ticketed event will

focus on ‘hacking the mass market’,

with industry pioneers presenting

actionable insights and strategies

to redefine traditional consumer

categories and convert niche products

to mainstream successes.

Networking Brunch – Bringing

together industry game-changers

to discuss the challenges and opportunities

in making personalized

health solutions sustainable and

affordable for the mass market.

• Women’s Networking Breakfast –

Sponsored by Kerry, this powerful

panel discussion will bring dynamic

networking breakouts to pass on

valuable insights and strategies for

personal and professional impact.

• Coffee and Churros Networking – A

morning of conversations, freshbrewed

coffee and warm churros.

With a simple, laid-back atmosphere,

this event gives visitors a new opportunity

to expand their network likeminded

individuals.

Room to grow

The move to Fira Barcelona, Gran Via

enables Vitafoods Europe to grow in line

with market potential, helping businesses

tap into high-growth opportunities.

With an anticipated 21,500+ attendees,

including 1,300 exhibitors gathering

across 75,000m 2 of exhibition space –

Vitafoods Europe’s largest ever show floor

– visitors will have more opportunities

to explore and gain insights than ever

before. Alongside returning favorites such

as the New Products Zone and Tasting

Center, the 2025 event will feature a

significantly expanded Finished Products

Area. With 40% of Vitafoods Europe

exhibitors offering finished products, the

Finished Products Area offers greater

opportunities for collaboration across

the entire nutraceutical supply chain.

“This year we’re raising the bar with our

biggest-ever show floor, new theater,

more cutting-edge content and added

networking opportunities to help visitors

take their businesses to the next level,”

says Julien Bonvallet, Group Brand

Director at Vitafoods Europe. “While the

location has changed, our commitment

is the same: to bring the global

nutraceutical community together to

foster collaboration and spark innovation.

Expect the same high-quality suppliers,

innovations, and expert-led discussions

that you’ve come to love. It’s Vitafoods

Europe, but even better!”

drinkworld Technology + Marketing · March 2025

15


Processing

Three clicks to the Perfect Beer –

Integrated Recipe Control in Action at

French brewery 'Little Atlantique Brewery'

A passion for fresh beer, brewing craftsmanship, and creativity – that’s what the French

brewery Little Atlantique Brewery from Nantes stands for. By using a Flottweg separator

and the integrated Flottweg recipe control, the brewery has made its processes more

efficient and cost effective.

by JULIA DELIANO

In 2019, the Little Atlantique Brewery

(LAB) was founded in Nantes in a historic

industrial building on the banks of the

Loire River, which has been carefully

restored. In this way, the company has

preserved the industrial charm of the

past while carrying out the operations

of a modern brewery. The location at

the mouth of the Loire also symbolizes

the brewery’s philosophy: combining

tradition with innovation.

The brewery pays special attention to

its range of different beer types: “Most

of our beers, our standard product

range, are German beers. This was

to set us apart from other breweries.

We have a Hefeweizen, a Doppelbock,

and a Schwarzbier,” explains Arthur

Pasquet, brewmaster at LAB. “We are

also proud to have extremely fresh beer

on site, as we use 1000-liter dispensing

tanks that are filled immediately after

centrifugation.”

BrewPub – a unique concept

A special feature of the brewery is its

BrewPub, where the freshly brewed

beer is served directly on tap. Guests

can sample the various beers in a pub

covering 3,000m 2 : “Here in our BrewPub,

people from different cultures and

people celebrating different occasions

can meet to spend special moments

together,” explains Jérôme Pallier,

founder of LAB. Their vision is to make

beer a cultural experience that brings

people together and inspires them.

In addition to the various types of

beer that are on offer in the BrewPub,

there is a selection of dishes available

featuring fresh regional ingredients. Not

only can visitors stop for a drink in the

BrewPub, they also join guided brewery

tours where they are offered tastings

and given an explanation of the brewing

processes.

16


Processing

Optimize Oxygen Control

with Anton Paar Instruments

OxyQC | TPO Meter

OxyQC: Pinpoint dissolved O 2

levels for unmatched product integrity

TPO Meter: Total package oxygen insights for flawless production processes

CboxQC: CO 2

and O 2

analysis ensures top-tier beverage quality

Protect beverages from oxidation and preserve consumer trust

drinkworld Technology + Marketing · March 2025

www.anton-paar.com

17


Processing

Flottweg separator AC1700 in

action at Little Atlantique

In 2021 the brewery finally decided to

buy a Flottweg separator, which was

put into operation in 2022 and has been

in daily use ever since. The AC1700

separator is used at LAB to clarify all

their beers. “All our beers pass through

the centrifuge at the stages between

fermentation, storage, and the bottling

containers,” says Arthur Pasquet,

describing the application of the disc

stack separator.

The previously used centrifuge was

no longer able to meet the demands

of production. “Initially we had a

centrifuge that was delivered along

with the entire brewing plant. We

reached its limits quite quickly

because the throughflow was

somewhat too restricted,” explains

the brewmaster. The old centrifuge

was also challenging to operate: “To

begin with, it was necessary to have

a person controlling the centrifuge at

nearly all times, especially since there

was no automatic control,” says Arthur

Pasquet. “The problem was mainly a

lack of operators, as the team initially

consisted of only two people. And

since we also had to brew and fill at

the same time, that means we would

be down one person, because they had

to exclusively operate the centrifuge.”

The French brewery uses Flottweg's AC1700 to clarify its beers.

For these reasons, Little Atlantique

Brewery finally decided to purchase

a new clarification separator that

The beer before clarification (right) and after clarification (left) - the turbidity was removed from

the beer using the Flottweg Separator.

The Little Atlantique Brewery in the historic industrial building.

separates the fine solids as well as

the hops component from the beer

produced. On the one hand, the new

centrifuge had to meet the brewery’s

throughflow requirements and provide

sufficient capacity; on the other hand,

the company wanted a machine that

was less time-consuming to operate,

which had been a major pain point

in daily use. In the end, the solution

to these problems was provided by

the Flottweg separator AC1700 with

its automated recipe control. The

separator was delivered as a plug-andplay

solution and put into immediate

operation.

18


Processing

Flottweg’s recipe control a

decisive advantage in daily use

With the intuitive and simple recipe

control of the Flottweg separator, Little

Atlantique Brewery can now save its

various beer processes simply and

easily. These can be reused at any time

and can be optimized and adjusted in a

variety of ways with just a few clicks. For

the brewery, though, the major benefit

was the time saving: “Recipe control

was a crucial factor in our choice of

this machine, because we can leave it

unattended and it will adapt to turbidity

fluctuations independently throughout

the entire production day,” explains the

brewmaster.

The separator’s ease of operation with

the recipe control ensures optimum

quality and yield with constant results

throughout the entire brewing process

at LAB. At the same time, it gives the

brewery more flexibility in terms of

time and staffing: “Essentially, the

recipe control means that we have one

more person on the team. Because

this occurs in the background and is

done automatically by the machine, it

frees up another person for the whole

day,” explains Arthur Pasquet, who

coordinates all beer-related production

activities in the brewery. “Throughout

the whole working day, it essentially

takes only three clicks to keep the

machine running independently, from

Master brewer Arthur Pasquet would choose the Flottweg centrifuge again.

The brewery's BrewPub

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Dosing

• Extreme precision at all line speeds

• Field-proven performance

• Global leaders in precise LN 2

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sales@vacuumbarrier.com drinkworld Technology + Marketing | · March vacuumbarrier.com

2025

19


Processing

the first cleaning to the final cleaning.

This saves us time and money.”

Customer focus and fast

service

The first time he contacted Flottweg

in 2020, former brewmaster Simon

Hicher and Jérôme Pallier were already

convinced: “It was important for us to

have a dedicated contact person from

France who is easy to reach and who

answers our questions quickly.” Flottweg

met all these requirements and helped

the brewery find a suitable separator for

its throughflow. For brewmaster Arthur

Pasquet, this customer-focused support

was an important foundation for a trusted

partnership.

In addition, Flottweg is always within

easy reach when it comes to customer

service and further collaboration: “It

was also important for us to have a

contact person for customer service,

i.e. all the maintenance. We place great

value on regular maintenance and the

ability to obtain replacement parts or

fast repairs.” This enables the brewery to

plan its processes over the long term and

thus prevent unplanned downtimes. But

should questions or uncertainties arise,

Flottweg’s teams are always available:

“In both the technical and customer

service fields, it is now very easy to reach

someone by phone and get answers to

our questions,” explains Arthur Pasquet.

Flottweg's recipe control system helps the brewery to save costs and time thanks to its ease of

operation.

LAB would choose Flottweg

again

Based on his satisfaction with the

separator’s recipe control and the

customer service, Pasquet would

gladly choose Flottweg again: “For

me, automation, ease of use, the

relationships with Flottweg and the

quality of customer service are clear

reasons why I would choose Flottweg

again.”

In its collaboration with Flottweg, Little

Atlantique Brewery has found an optimal

solution that, in addition to improving

efficiency, also improves the quality of

the brewing processes over the long

term and has equipped the brewery for

the future.

The Author

Julia Deliano is PR- and Content Manager at

Flottweg

Simplicity at its Best

The new beta/ X smart metering pump from ProMinent stands out in a world of confusing water

treatment technology with its commitment to being ‘Simplicity at its Best!’ At its core, the

beta/ X is easy to install, start-up, operate, maintain, and recycle sustainably. Redesigned with

user experience in mind, it introduces unique features that have never been seen in the beta

range before. Utilizing the latest technology from ProMinent, the pump ensures reliable, robust

and versatile performance, making it ideal for a wide range of metering applications. Additionally,

the beta/ X is also available in an environmentally friendly PFAS-free variant.

Simply easy

Every aspect of the beta/ X is geared

towards ease of operation. In a first

for the beta range – the dose rate is

directly set in a simple turn with an

intuitive click wheel and displayed on

an LCD screen. Eliminating the need for

20


Processing

complex calculations of the stroke or

frequency.

With a wide dosing capacity ranging

from 10 ml/h to 50 l/h, this pump is a

versatile solution ideal for a wide range

of metering applications.

The new generation of diaphragm

metering pumps - beta/ X: Simply easy,

simply reliable, simply connected

Additionally, the new range includes a

360-degree status display with three

coloured LED lights, allowing you to

see the pump’s performance from a

distance.

Also, an improved mounting system

allows installation and maintenance in

a click, either horizontally or vertically

on a wall, using a side or base-mounted

bracket.

Simply reliable

Compared with the predecessor model,

the newly designed dosing heads

impress with ever greater precision

of ± 1%, improved suction force and a

1:1000 turndown ratio. Thanks to the

large adjustment range, the beta/ X

only requires four dosing heads in total.

Simplifying selection and reducing

the range of maintenance spare parts

needed.

Simply connected

Device and status information of the

beta/ X can be easily transferred

to a mobile phone via a near-field

communication (NFC) interface. Quick

programming and configuration of the

pump can also be done through an app

utilising integrated Bluetooth®. Take

remote monitoring to the next level

and view the beta/ X along with all

your smart ProMinent products in one

place with Dulconnex, a cloud-based

monitoring system. Using its inventory

management capabilities to keep a

remote eye on tank levels.

What makes the beta/ X

unique?

Packed with the latest technology,

the beta/ X offers exceptional value

compared to comparable products on

the market, including:

• Adjustment of the desired l/h via a

click wheel and LCD display

• Performance ranges from 10 ml/h to

50 l/h

• 360-degree visibility of status LEDs

• Install and remove in a click with

improved mounting system

• Wireless communication via NFC

(Near Field Communication) and

Bluetooth®

• Expandable with CAN or relay

interface

• Continuous metering with a wide

setting range of 1:1000

• PFAS-free variant available

drinkworld Technology + Marketing · March 2025

21


Processing

Headspace Analysis for Cans and

Bottles

New can-piercer for OXYBABY® gas analyzer

With the OXYBABY® O2/CO2 gas

analyzer and the new Can-Piercer,

the German company WITT offers an

ideal solution for determining the gas

composition in the headspace of cans

and bottles. This combination enables

fast and accurate quality control in the

food and beverage industry.

Can-Piercer - New design, even

easier to use

The new Can-Piercer is made of

stainless steel and aluminum, making

it ideal for the food industry. Its revised

design is more compact and tidier than

the previous model. Weighing just 3.8

kg, it is also significantly lighter, yet just

as stable and robust. Applying it has

been optimized to make life easier for

the user: The height adjustment up to

a maximum bottle or can height of 405

mm is now done in a few simple steps

and without any tools. The way it keeps

the needle stable also prevents needle

breakage.

Specific models for gaseous,

non-carbonated beverages and

pressure measurement

The Can-Piercer is available in different

versions: for gaseous drinks such as

cola, mineral water, soft drinks and

beer, for non-gaseous drinks such as

juices, wine and mixed water drinks as

well as for pure pressure measurement

regardless of the gas composition. The

combination of OXYBABY® and Can-

Piercer offers the user a reliable method

for ensuring packaging quality and

compliance with HACCP standards.

OXYBABY® 6.0: Maximum

precision with minimum gas

consumption

For years, the portable gas analyser

OXYBABY® has been setting the

standard in quality assurance of food

packaging. The current model version

OXYBABY® 6.0 is also one of the most

powerful sample analysers on the

market. The device delivers precise

measurement results in just six seconds

and requires only two milliliters of

sample gas. The long-life oxygen sensor

measures the O 2

value in fine 0.01 %

increments.

Thanks to its intuitive operation, the

WITT gas analyzer is particularly easy

to use. The powerful rechargeable

battery allows a full working day without

recharging. All measurement data are

saved automatically and can be exported,

enabling seamless documentation. Its

intelligent flow control prevents incorrect

measurements by automatically adjusting

the pump output and issuing a

warning in the event of irregularities. In

addition, an integrated filter protects the

device from moisture and thus extends

its service life.

22


More Sustainable

in the Future

“Our sustainability strategy for 2025 is a promise to our customers,

to the public and to ourselves to consequently act in an ecological,

economic and socially responsible manner”, emphasizes

Carolin von Rönne from the area of Process and Organisational

Development & Corporate Sustainability Management at NORD

DRIVESYSTEMS. The strategy comprises five key aspects:

Products

When it comes to sustainability, the products at NORD are

also the top priority. This is because the design, life cycle and

application areas have an impact on the environment. The

concept of sustainability is therefore already rooted in the product

development process. “Drives can be found in many areas of

industry, where they consume a large proportion of the energy

used,” explains Carolin von Rönne. “With efficient drive solutions

such as the IE5+ synchronous motor, we want to make a significant

contribution to reducing CO 2

emissions.“

Governance & processes

Sustainability management was introduced at NORD in 2022.

Since then, the company has achieved important milestones such

as an annual sustainability report according to GRI, environmental

certifications and the integration of international structures. The

central objective in this field of action is the establishment of an

international governance structure and CSRD-compliant reporting

for the entire NORD DRIVESYSTEMS Group with 48 subsidiaries in

36 countries.

Environment

In order to co-ordinate structured measures and document

them in a legally secure manner, international environmental

management is essential for NORD. This is implemented in

accordance with ISO14001 for the largest subsidiaries. In addition,

the climate balance for Scope 1–3 is determined group-wide.

People

In times of skills shortage, NORD continues to increase its

attractiveness as an employer. The company is currently rolling

out a global digital learning management system to offer all

employees the opportunity for further individual development.

Photo: NORD DRIVESYSTEMS

Packaging

Cleaning

the triCky

part.

GEA Direct Sprayer DS 25 – the focused

solution for fully cleaning agitator blades

in process or storage tanks.

The undersides of agitator blades are notoriously

difficult to clean. Even high-performance main cleaning

systems struggle to reach these hidden surfaces.

The GEA Direct Sprayer DS 25 solves this challenge.

Installed flush with the tank wall and opening into

the cleaner to prevent obstruction, it delivers a highpowered

full-cone jet that effectively removes all

residue.

Discover more:

GEA.com/ds25

Supply chain

NORD wants to reassure its customers and employees that

sustainable production is given high priority both at manufacturing

facilities and in the upstream supply chain. Risk analyses and

other processes are carried out within the framework of the

Germany Act on Corporate Due Diligence Obligations in Supply

Chains (LKSG).

drinkworld Technology + Marketing · March 2025

23


Packaging

Avoiding Can Corrosion by

Implementing O 2

Analysis in Your QC

Why do oxygen levels in beverage cans matter?

by ANTON PAAR GMBH

Managing oxygen levels in aluminum

cans is essential to preserve beverage

quality and prevent issues such as taste

alteration, discoloration, corrosion,

and metal contamination. Elevated

oxygen levels risk leaks, financial

losses, and diminished consumer

trust. While aluminum cans are valued

for their lightweight and recyclable

properties, they are prone to corrosion,

compromising product integrity.

Leaking cans can disrupt operations

significantly. Corrosion often spreads

to adjacent cans, affecting entire

pallets. Addressing such issues diverts

resources, causes inefficiencies, and

damages customer trust, particularly if

Figure 1: Start of corrosion in the inner layer of the can (left) and pinhole caused by corrosion

(right); both approximately 200 µm.

problems persist or are poorly managed.

For alcoholic beverages, disposal may

also involve regulatory costs, increasing

financial losses.

Although rare, leakers cause disproportionate

disruptions. Prevention requires

identifying root causes and implementing

precise, targeted solutions, such as highperformance

linings, oxygen control,

and optimized production processes.

These measures protect product quality,

reduce operational risks, and preserve

customer confidence.

24


Packaging

Causes and prevention of

leaking cans

Leaking cans typically result from

defects arising during production, transportation,

or storage. Combined with the

presence of O 2

, common causes include:

• Internal liner failure: The internal

liner protects the aluminum from the

beverage, but improper selection,

application, or failure can cause

corrosion and leakage over time.

• Pinhole defects: Small, often invisible

spots caused by manufacturing defects

can lead to corrosion and leaks.

• External liner damage: Damage to

the outer surface during handling or

transport can expose the aluminum

to environmental factors, accelerating

corrosion.

• Seaming issues: Incorrectly aligned

or poorly maintained seaming equip-

Figure 2: Common causes of leaking cans.

Table 1: Troubleshooting steps including oxygen measurements at different production steps.

1) Analysis of can

production data

2a) High* dissolved

oxygen (DO) readings in

cans typically originate

from production stages

before the filler

2b) High* headspace

oxygen (HSO) readings

in cans typically originate

from production stages

at or after the filler

Abnormal oxygen readings in cans detected with an

oxygen meter may appear as outliers or readings

outside specified limits. Oxygen ingress can originate

from different stages of production.

Potential sources of elevated oxygen levels:

• Poorly maintained instruments

• Raw materials (e.g. ethanol solution, syrup)

• Process water

• De-aeration

• Blending and carbonation process

• Insufficient purging of process lines and tanks

• Design of the filling line – piping system, tanks,

agitators, pumps

Potential sources of elevated oxygen levels:

• Poorly maintained instruments

• Issues with the filler or filler head

• Insufficient or inaccurate adjustments of undercover

gassing in the seamer

• Problems with seaming and capping

• Design of the filling line – piping system, tanks,

agitators, pumps

3) Resolving the issue(s) Implementing corrective measures based on the

identified root cause.

* Whether a value is deemed "high" or "low" depends on internal production limits, which are typically

specific to the sample and equipment used.

ment can result in weak seals that

eventually fail.

• Physical damage and moisture

exposure: Dents or abrasions can

compromise the can’s structural

integrity. Residual moisture present

on cans or spilled product can increase

the risk of corrosion, particularly if

liners are already compromised.

Minimizing the risk of leakers requires

a structured approach to quality

control and process optimization. Key

preventive strategies include:

• Protective linings: Use of highquality

polymer-based coatings and

conducting compatibility testing to

ensure the lining is effective against

the beverage’s chemical properties.

• Oxygen management: Limiting oxygen

exposure during production is crucial

to reducing the risk of corrosion.

Techniques such as de-aeration,

purging, and undercover gassing

effectively control oxygen levels.

Key considerations for preventing

oxygen ingress include precise filler

adjustments, optimized undercover

gassing, and a properly adjusted

seamer to maintain an oxygen-free

headspace, and strong sealing of cans.

• Moisture control: Ensure cans are

thoroughly dried after rinsing and protected

from environmental moisture

during storage and transportation.

drinkworld Technology + Marketing · March 2025

25


Packaging

• Routine testing: Conduct regular

equipment tests, seam inspections,

liner evaluations, and oxygen monitoring

to identify and address

vulnerabilities before they become

bigger problems.

Responding to leaking cans

When leakers are identified, it is important

to act quickly and methodically:

1. Isolating affected products: Remove

all compromised cans to prevent

corrosion from spreading.

2. Investigating root causes: Trace the

issue back to its source, whether

in manufacturing, transport, or

storage.

3. Reviewing key specifications: Check

oxygen levels, liner compatibility, and

seam integrity to identify areas for

improvement.

The key question is: Where does the

oxygen ingress originate? Answering

this requires a methodical root cause

analysis (RCA). Table 1 outlines an

exemplary approach, starting with

identifying outliers in data sets, applying

RCA, and implementing solutions to

resolve the issue.

When high oxygen readings are

detected after the filler, it is essential

to determine whether the oxygen

is present in the liquid as dissolved

oxygen (DO) or in the package

headspace as gaseous oxygen (HSO).

Figure 3: Oxygen in carbonated soft drink (n=12) measured with a TPO meter.

Recommended instrumentation:

• Total package oxygen (TPO) meter:

Measures HSO and DO selectively

• Oxygen meter: Measures only DO

selectively. The distinction between

HSO and DO can be achieved using

a DO meter alongside a specifically

designed experiment.

A well-structured troubleshooting

routine enables relatively rapid identification

of root causes, process adjustments,

and issue resolution. However,

an oxygen meter is indispensable for

effective root cause analysis.

Common oxygen distributions

in cans and influences affecting

its concentration

Oxygen can exist either dissolved in

a liquid or as a gas in the package

headspace. The distribution between

these phases depends on several factors:

• Temperature

• Headspace volume

• Package type

• Beverage composition (e.g. sugar,

acids, salts, alcohol) – example shown

below

• Measuring point (e.g. before filler,

after filler, after storage)

• Sample preparation

A common oxygen distribution between

DO and HSO for a carbonated soft drink

containing sugar is shown in Figure 3.

The data was collected from finished

packages using a total package oxygen

(TPO) meter immediately after the filling

process. In this example, the mean total

package oxygen is 2.011 ppm, comprising

0.756 ppm HSO and 1.255 ppm DO.

Two outliers in the headspace oxygen

measurements suggest a potential

issue requiring further investigation.

Since this occurs post-filling without a

significant change in dissolved oxygen,

the filler and seaming equipment, e.g.,

should be inspected.

Strengthen preventive

measures and quality

management

Detecting elevated oxygen levels or

leaking cans highlights opportunities

to improve manufacturing and quality

control processes. Proactively addressing

these issues enhances product

integrity, reduces risks, and strengthens

customer trust and operational efficiency.

Figure 4: The time-dependent impact of beverage-specific ingredients on oxidation.

Precise oxygen monitoring across the

production process – from storage tanks

26


ZKZ 62006

Packaging

to finished packages – is critical for

maintaining quality and preventing can

corrosion. Anton Paar offers advanced

instruments, including CboxQC (CO 2

and O 2

) and OxyQC (O 2

), for direct

measurements at tanks and sampling

points, and from packaging, ensuring

comprehensive quality control.

The Total Package Oxygen (TPO) Meter

provides rapid, precise analysis of

oxygen in both headspace and liquid

phases, enabling consistent, highquality

beverage production. Combined

with Soft Drink Measurement Systems,

it delivers modular insights with over

10 industry-specific parameters – such

as CO 2

, TPO, density, and °Brix – from

a single package, meeting the diverse

demands of the soft drink industry.

The Authors:

Dr. Urban Ajdnik, Andrej Jaksic und Sanela Alibegic

Anton Paar GmbH, Graz/Austria,

www.anton-paar.com Total Package Oxygen (TPO) Meter CboxQC At-line CO 2

and O 2

meter

ISSN 1433-1594 Vol. 29 No. 1 March 2025 US $ 12 · € 12

Cover: Precision Tank Cleaning

Prebiotic Sodas Revolutionize Gut Health

Integrated Recipe Control in Action

Oxygen Analysis to Avoid Can Corrosion

Come and see for yourself:

www.harnisch.com

Perfectly positioned.

The international specialist magazines from Dr. Harnisch Publications

You can now explore our newly designed website, with a

clear focus on responsive design and easily usable applications.

Alongside the free-to-use digital magazine editions, you will

find bonus news coverage, events, subscription and

general information on all our magazines. Take a look at

www.harnisch.com for all relevant content.

Our publications include:

drinkworld Technology + Marketing · March 2025

- Technology & Marketing -

27


Packaging

Helping Beverage Manufacturers

Optimize Production Lines for Future

Code Requirements with NEW Dx-Series

Laser Coders

Domino Printing Sciences’ (Domino)

newly launched, next-generation CO 2

laser coders, the Dx-Series, are positioned

to help beverage manufacturers prepare

for future high-resolution coding

requirements with no loss in production

performance. Dx-Series lasers deliver

up to 30% faster coding than previous

generation CO 2

coders, with no reduction

in code quality, and are optimized for

harsh environments typical of beverage

applications.

“The global laser market is expected to

grow at a CAGR of 10% between 2023–

2029; this growth can be attributed,

at least in part, to increasing demand

for high-definition on-pack 2D codes,

including QR codes powered by GS1. This

is driven by the GS1 Sunrise initiative to

see 2D codes accepted at the retail point

of sale,” says Felix Rief, Head of Laser

and Extraction, Domino. “These new

code requirements are driving the need

for reliable, high-resolution on-product

printing solutions that won’t compromise

production speeds.”

As with all Domino’s variable data printing

solutions, the Dx-Series was subject

to enhanced customer testing during

product development. A prominent

North American bottling plant was one of

the first to trial the product:

“The customer lines are very fast paced,

running at speeds of over 70,000 bottles

per hour, and environmental conditions

present an additional challenge, with

high humidity and moisture creating

on-product condensate,” says Jon Hall,

Senior Product Marketing Manager –

Laser, Domino North America. “Needless

to say, speed, code clarity, and product

reliability were all in focus, and the Dx-

Series did not disappoint. The trial has

been very successful with over 30 million

codes successfully delivered, and one

very happy customer.”

In the beverage sector, it’s common

for bottling lines to require coding and

marking equipment capable of running

at 70-90,000 bottles per hour, depending

on the material and code requirements.

Reliably printing 2D codes at high speeds

can be immensely challenging, and

historically, manufacturers may have had

to significantly slow down production line

speeds to achieve the required quality.

However, Domino’s new Dx-Series laser

coders have been optimally designed to

help beverage manufacturers meet these

evolving code requirements, with a new

coding algorithm that facilitates up to

30% faster coding, with minimal stress

on the substrate and no reduction in

code quality.

Dx-Series laser coders are designed to

be robust and hard-wearing, suitable for

extreme temperatures, humidity, and

condensation often found on bottling

lines. The laser coders are equipped to

operate at temperatures of up to 45°C,

with an IP55-certified controller and an

optional IP65-certified printhead variant

(standard IP54-certified) for extra

protection against dust and water ingress.

CO 2

laser coding removes the need

for inks and consumables, supporting

coding in moisture-laden environments,

28


Packaging

drinkworld Technology + Marketing · March 2025

29


Packaging

including through condensate on the

product. The full range of laser coders is

available with a new range of extraction

products for the removal of dust and

fumes to safeguard coding quality and

maximize the life of the laser equipment.

“We are committed to ensuring that

our customers in the beverage industry

are equipped to handle new on-product

coding requirements, including highresolution

variable data 2D codes,”

says Frauke Schroeder, Senior Product

Manager – Laser, Domino. “The

quality, speed, and harsh environment

capabilities of our Dx-Series laser coders

make them the obvious choice for

beverage manufacturers looking to get

ahead of the game and prepare for the

GS1 Sunrise initiative.”

To further support manufacturers

updating existing lines with new coding

solutions, Dx-Series laser coders have

been designed with flexible beam delivery

and options for customization, allowing

them to be fitted in any orientation to

support coding on the neck, side, or

bottom of bottles. They are capable of

coding directly to the substrate or onto

labels.

The full Dx-Series range encompasses

the 20-watt Dx260i, 30-watt Dx360i,

and 60-watt Dx660i, providing options

for a vast range of materials and code

requirements. The 20- and 30-watt

solutions are suitable for printing

on labels, pouches, and cork, while a

stronger 60-watt solution is available

for high-speed coding on PET and

glass, as well as large-format, complex

code requirements (e.g., replicating the

contents of entire labels to support a

move to labelless bottles).

All Dx-Series lasers are available with

Domino’s full range of automation,

service, and support solutions, including

SafeGuard, machine vision from the

R-Series, Domino Automation, and

Domino’s cloud-based services – to keep

lines running, reduce the risk of human

error, and minimize downtime.

“We are very pleased to be able to offer

our Dx-Series laser coders to all global

beverage brands,” says Tony McNulty,

Chief Product Officer, Domino. “We

recognise that the global transition to

2D codes will pose specific challenges

for industries such as beverages, which

require extremely robust, reliable, and

high-speed solutions. We are thrilled

to be able to offer such a future-proof

solution with our new Dx-Series, which is

optimised for harsh environments, high

speeds, and code quality.”

30


Do it Yourself

Carlsberg Bulgaria goes for Cuttingedge

Filling Technology

Packaging

For the first time ever, Carlsberg Bulgaria is canning its beer itself – thanks to the use of

proven technology and KHS’ comprehensive service.

The making of beer has tradition here:

in 1882, brewer Franz Milde opened

what’s now one of Bulgaria’s oldest

breweries in the city of Shumen in the

east of the country. Nationalized in

1944, Shumensko Pivo, as the company

called itself, produced around 350,000

hectoliters of beer per year in the 1960s

– in part with the aid of a filling system

imported from the former German

Democratic Republic. Re-privatized in

1999, Shumensko became part of the

Carlsberg Group in 2002 – together with

Pirinsko Pivo, which was established

in 1967. Based in Blagoevgrad near

the border with North Macedonia and

Greece, this company was already

brewing around 400,000 hectoliters of

beer per year by 1980.

Up to 60,000 cans an hour can be filled on the KHS Innofill Can DVD which delights

both Metodi Stoyanov, Carlsberg Bulgaria (left), and Plamen Zhelev, KHS.

More than the sum of its parts

In 2004, the two entities merged under

the name of Carlsberg Bulgaria to create

one of the country’s leading beverage

companies. Today, the two sites jointly

fill well over two million hectoliters of

beer per year. This output includes the

two local traditional beers Pirinsko, the

leader on the domestic market, and

Shumensko, the country’s third most

popular beer. The international portfolio

also includes the Danish premium brand

Tuborg, Žatecký, which is brewed with

Czech hops, as well as 1664 Blanc,

Budweiser, Erdinger and Grimbergen,

which the company distributes.

Somersby Cider and the mixed beer

beverage Garage round off the diverse

range.

Market leader with great

potential

“Today, we’re the leading domestic

beer producer in terms of both quantity

and value,” says Metodi Stoyanov,

integrated supply chain director and

the man responsible for local supply

chain management and production

optimization. “We’re one of the most

dynamic and fastest-growing filling

companies in our sector.”

With the help of robots, the KHS Innopal PB palletizer and KHS Innopal PTR pallet

conveyor form layers automatically, stack products on the pallet and feed these to

the logistics area.

The brewery fills more than half of its

products into PET bottles and around

a quarter into returnable glass bottles.

Sales of beverages in cans especially

have risen heavily over the past few

years. “Cans give consumers one key

benefit,” explains Stoyanov. “Unlike

returnable glass bottles, they don’t have

to be returned to the retailer but can

drinkworld Technology + Marketing · March 2025

31


Packaging

instead simply be recycled through the

recycling loop.”

Taken into their own hands

Whereas its filled beer cans were

previously imported, Carlsberg has now

had its own line in Blagoevgrad for the

first time since January 2023. Delivered

and installed by KHS, the system has the

capacity to fill up to 40,000 500- and

550-milliliter or 60,000 330-milliliter

cans per hour. Stoyanov is extremely

pleased with the new line. “We need

far less room for can filling than we do

for filling PET and glass bottles. Given

the limited space available to us, that’s

one advantage, of course. What’s more,

the KHS machines are less complex,

making them easier to both operate

and maintain. Production thus runs

smoothly and without any issues. I’m

Besides with its international portfolio, Carlsberg Bulgaria primarily scores with local

beer brands Shumensko and Pirinsko.

particularly delighted with the high

level of efficiency: we achieve an OEE of

76%,” Stoyanov smiles.

The entire installation process also

ran efficiently despite rather adverse

circumstances.

“The project began during the aftermath

of the Covid pandemic when there

were lots of supply chain challenges,”

Stoyanov recalls. “KHS was an extremely

well-organized and reliable partner for

us here. Once the parts had all been

delivered, the schedule for installation

and commissioning was precisely

adhered to, even though at the same

time we still had to complete our new

production shop.”

Up to 60,000 cans an hour can be filled on the KHS Innofill Can DVD.

Reliable and efficient

Unlike most canning lines, which use

tunnel pasteurizers for microbiological

safety, the Bulgarian site consciously

opted for the KHS Innopro KZE flash

pasteurizer. “We don’t can any sensitive

beverages that we’d need a tunnel

pasteurizer for,” explains Stoyanov.

“Thanks to our high hygiene standards

during the filling process, we’re instead

able to use a flash pasteurizer on all of

our systems. This improves the taste

of our products. It also takes up far

less space. And thanks to the faster

heat transfer, we use less energy.”

32


Packaging

Stoyanov is generally very enthusiastic

about the overall extremely low energy

consumption of the new line. All

performance values also exactly meet

his expectations, as he’s pleased to

discover.

Condensation avoided – quality

and hygiene assured

Following the filling process, the cans

pass through the KHS Innopas WICG

compact heater. Frank Schneidermann,

global key account manager at KHS,

explains the reason for this. “The

containers are filled with cold beer at a

temperature of 8 to 10°C. Our compact

heater raises their temperature to

20 to 28°C to prevent the formation

of condensation. This can dampen

the cardboard used for the trays and

layer pads on the pallets, potentially

leading to unhygienic mold growth. Wet

cardboard can also make the pallets

less stable and put their proper storage

and safe transportation at risk. Given

the increasingly demanding nature of

logistics processes, this is an important

topic – including at Carlsberg Bulgaria,

where after coming off the line, the

packs are transported by pallet lift to a

storage area located four meters below

the production shop.”

Long-term functionality

To ensure that the machines remain

fully functional over time, a threeyear

service contract was also entered

The Innopro KZE takes up little space and is low on energy consumption.

into. This includes both predictive

maintenance and ReDiS, the remote

service that makes it possible to directly

and quickly eliminate faults, even from

afar – without needing a KHS service

engineer to be physically present on site.

“The reliable and continual support

that we receive from the KHS Service

team is extremely important to us. After

all, we’re new to the world of can filling

and using our technology partner’s

expertise we’re first safeguarding our

production processes,” emphasizes

Stoyanov. Although training is part of the

service package, he’s convinced that his

operators will learn the most by looking

over the shoulders of KHS’ service

engineers and putting their acquired

theoretical knowledge into practice.

In the KHS Innopas WICG compact heater the

cold-filled cans are sprayed with warm

water to heat them up to 20 to 28°C.

drinkworld Technology + Marketing · March 2025

33


Packaging

Three High Speed Aseptic Complete

Lines to help Expand Sensitive Product

Production and meet the Growing

Market Demand

CR Beverage, one of China's leading bottled water brands, has invested in three of Sidel’s

complete high speed aseptic complete lines to meet increased consumer demand for better

quality, healthier and more eco-friendly packaging for teas, juices and carbonated drinks.

In addition to being the leading water

packaging manufacturer in China, CR

Beverage is committed to providing

consumers with a greater choice of

high-quality drinks across its entire

beverage portfolio to meet the 4.6

percent compound annual growth rate

predicted by Global Data for 2023-2027.

After more than eight years of collaboration

between CR Beverage and Sidel

in China, and following the successful

installation of Sidel's innovative

complete line packaging solution for

its big format water production, CR

Beverage once again turned to Sidel to

create a unique solution for its aseptic

production lines.

At CR Beverage’s Yixing plant and

Chengdu plant, Sidel installed three

high speed aseptic complete lines

featuring the Aseptic Combi Predis

FMa for tea and plum juice and Aseptic

Combi Predis Fmac for all high and low

acid products and carbonated drinks

with 28 and 38 bottle neck. The one at

its Chengdu plant is equipped with a

four EvoDECO labelers and conveyors.

The lines are now producing 54,000

bottles per hour (bph) for 450ml format

and 27,000 bph for 1L.

The responsible VP said, "We have

successively introduced bottled water

lines and aseptic lines from Sidel, and

all of them have been successfully

put into production. Especially the

aseptic lines have passed the aseptic

validation in one go and reached

the rated production capacity as

scheduled, demonstrating the professional

level and high synergy of

aseptic technology. We believe that we

will have more extensive cooperation

in the future.”

Simple, fast and reliable

aseptic solution

Sidel’s Aseptic Combi Predis offers

the simplest, fastest and safest dry

preform decontamination on the mar-

34


Packaging

ket, designed to ensure food safety,

product integrity and a longer shelf life

for sensitive products without using

preservatives.

The Sidel Aseptic Combi Predis also

facilitates the lowest total cost of

ownership without compromising

food safety or production simplicity,

while maintaining a high output, easy

operation and very flexible production.

And, as no water is used in this

process and the use of chemicals is

radically reduced, it offers an optimized

environmental footprint to attain

the highest sustainability standards

required.

The Aseptic Combi Predis uses dry

hydrogen peroxide mist to sterilize

preforms before blow moulding,

reducing water, energy, and chemical

usage. This process ensures a sterile

environment for filling and capping,

maintaining product safety and

sustainability.

100% one-time pass rate for aseptic

validation of these three complete

lines, successfully put into operation

within 90 days

2024 marks the fifth anniversary of

both the local manufacture of Sidel

Aseptic Predis and the establishment

of the company’s aseptic laboratory

at its Beijing plant, which has a strong

local production capacity and focus

on local delivery and sustainable

development. Over the past five

years, Sidel Beijing plant has delivered

more than twenty sets of innovative

Aseptic Predis Combi equipment to

customers throughout China and Asia.

These three high-speed Aseptic Predis

complete lines to CR Beverage were

all produced at the Sidel Beijing plant,

and the one-time pass rate of aseptic

validation reaches 100%.

Sidel Greater China has a strong

Aseptic project and service team, which

is the biggest cornerstone for Sidel

to better serve the Chinese market.

“Aseptic validation takes place at

customer sites before the Commercial

Acceptance Validation (CAV). We are

proud to reflect on the performance

of all newly installed aseptic lines in

China in2024,” comments Tang John,

Sidel’s Execution Project Management

Director for Greater China.

“All our aseptic complete lines installed

in the country in 2024 passed the aseptic

validation test with impressive results.

This is an extraordinary achievement

and highlights the dedication and

teamwork of our outstanding team, as

well as our leadership and expertise

in aseptic technology. This success

showcases our leadership in aseptic

technology, with proven reliability and

performance that differentiates us

from both local and global peers.”

drinkworld Technology + Marketing · March 2025

35


Events

SIMEI: Winners of the 2024 "Lucio

Mastroberardino" Innovation Challenge

Announced

The winners of the 2024 "Lucio

Mastroberardino" Innovation Challenge,

the SIMEI competition focusing on

the most interesting innovations in

technology applied to the wine and

beverage supply chain, have been

unveiled. The awards were presented

during the inaugural ceremony of the

30th edition of the leading international

exhibition for oenology and bottling

machinery and reveal an ever more

competitive (almost 2.5 billion euros in

exports and a trade balance surplus of

more than 2.1 billion), innovative sector

oriented towards the rationalization of

work and resources. In the foreground,

research into materials and the use

of artificial intelligence at the service

of production that is increasingly

respectful of the environment, sustainable

and adaptable to the varying needs

of the market.

TECHNOLOGY INNOVATION

AWARD

The Technical-Scientific Committee

awarded the title of TECHNOLOGY

INNOVATION AWARD to the most

promising proposals in the field of

technological innovation. The awardwinning

entries range from a filter

with a low carbon footprint for the

treatment of wine and lees, the Flavy

X-Treme 3 in 1 by Bucher Vaslin, to an

automatic system for the filtration of

high concentration liquids, the Active

Flow by Enomeccanica Bosio, and La

Semplice by Gamba, a mobile washing

system for the internal cleaning of

tanks. There is also Parsec's EVO2-

FERM, a device for managing nutrition

during fermentation, and Puleo's

Prexa Infinity, a pneumatic press with

integrated nitrogen production for

processing in an inert atmosphere.

On the front of artificial intelligence

and data collection, P.E. Labellers

won an award for TelescoPE, a system

installed on AI-based labellers for data

collection and processing, and Omnia

36


Events

Technologies for HMI i-Get, a humanmachine

interface for improving the

efficiency of production processes.

GREEN INNOVATION AWARD

In addition the solutions awarded

with the GREEN INNOVATION AWARD

stand out for their environmental

commitment, which was particularly

lively on the packaging and closure

solutions front. Amcor Capsules

focused on aluminum and received

two mentions for STELVIN® Goes

Greener, a low carbon footprint

screw cap made with recycled

aluminum, and Essentielle, a plasticfree

sparkling wine cap composed

mainly of aluminum and a part

paper. Another completely plasticfree

capsule created by Crealis won

the Green Innovation Award, that is

Symbiosis, a capsule made of paper

(primary component) and aluminum.

Vinventions, on the contrary, focused

on plastic, winning a mention for

Nomacorc Ocean, a closure made with

recycled plastic collected from the

oceans. The category was completed

by the Recycling Gas System, Bertolaso

- Omnia Technologies, a technical gas

recovery system in the bottling phase,

and the Low Emissions Distillery by

Frilli - Omnia Technologies, a steam

generator for low-energy distilleries.

NEW TECHNOLOGY

Finally, the NEW TECHNOLOGY award

went to Cork Supply's X100 (AI-based

technology for measuring the rate

of oxygen transfer in stoppers); Defranceschi's

ceramic Barrique Bottoms

(used to prevent taste defects due

to untoasted bottoms and heat by

induction); FOSS Italia's WineScan

3 SO2 (a rapid and multiparameter

analysis platform); the Filling valve 206

by Gai Machines (a filling valve for still

liquid foods such as wine, water, juices

and liqueurs); AVAFERM ® Spark by

HTS Enologia (tool for the management

of nutrition and oxygen supply in

fermentation); AromaLoc® by JU.CLA.S.

(system for limiting the loss of aromatic

compounds during fermentation);

Libero beverage and Libero wine by

Permeare - Omnia Technologies (a

dealcoholization system with semipermeable

membranes); Heli-X ® by PMH

Vinicole (a must pump with low impact

on grape integrity); ALcryo Vortex 10

by Siprem International (a continuous

cooling system for crushed and destemmed

grapes); WQS Nomasense O2

by Vinventions (a connected oxygen

control and management system during

winemaking); Win&Fit by Win&Tech

- Omnia Technologies (a tool for the

automatic measurement of the wine

filterability index).

drinkworld Technology + Marketing · March 2025

37


Events

Endless Possibilities for Enhancing

Filter Efficiency take Center Stage at

FILTECH 2024

Advanced air and water filtration systems meeting the stringent safety standards of major

industries such as food and beverage processing and mining and mineral extraction were

comprehensively showcased by 590+ Exhibitors at the recent FILTECH 2024 exhibition

and conference held in Cologne, Germany.

Across the food and beverages industries, rigorous specifications

are in place to consistently guarantee safe processes, since even

the tiniest impurities and contaminants can potentially reduce the

shelf life of products or even result in the loss of entire batches.

Advanced filter membranes excel in purification procedures

in the production of, for example milk, cheese, sugar and

sweeteners, while in many other areas, state-of-the-art biofilters

are employed to remove a diverse range of contaminants, such

as legionella, bacteria, parasites, turbidity, rust, drug residues,

arsenic and any offending flavours. Filtration is also central to

the taste of both tea and coffee.

In mining operations meanwhile, there are equally stringent

regulations applying to the control of dust, wastewater and

other emissions which are being met by effective filter systems.

Significant amounts of water are used for mineral processing and

the separation of solids from liquids enables the reuse of water,

reducing consumption and lowering environmental impact.

Hazardous tailings – the waste material left after extracting

minerals – are also effectively dewatered with the huge automated

filter presses engineered by leading FILTECH exhibitors such as

Andritz, Diemme and Metso, further cutting waste and preventing

the formation of tailings ponds which can pose environmental

and safety risks.

During mineral processing, filtration systems also ensure high

product purity by removing unwanted solids, improving both

product quality and market value. The recovery of fine particles

of valuable minerals that might otherwise be lost is another key

benefit.

International presence

FILTECH 2024 set new attendance records, with over 590

exhibitors taking part and 61% of visitors from outside Germany,

with a notable increase in international guests from North Africa,

South America and the Middle East, as well as the established

hubs in Europe, the USA and Asia.

In parallel, over 200 lectures were presented at the FILTECH

2024 conference covering all aspects of the far-ranging filtration

industry.

In essence, optimising the efficiency of woven or nonwoven filter

media is all about achieving the perfect balance between the

material’s capacity to capture and hold dust or other particles

and its pressure drop – its resistance to the air, liquid or gas that

is being passed through it.

There are of course, many parameters that can influence

this – as well as a potentially endless range of potential fabric

constructions – and intensive research and trials continue to

be undertaken with the aim of optimizing this balance, which is

always the underlying theme of the FILTECH conference. At the

2024 event, many forward-looking new concepts for optimising

filter efficiency – from the customization of high performance

membranes at the nanoscale to the adoption of AI and digital

twins – were introduced to delegates.

Media trends

In terms of filter media trends, it was particularly notable at

FILTECH 2024 that the integration of nanofiber particles and

38


Events

webs into non-wovens is gaining increasing importance and the

accommodation of sustainable raw materials as an alternative to

synthetics was another key theme.

Linking the two together, leading manufacturers of nanofiber

production technology such as Elmarco and Invenso and their

customers are widely exploring the introduction of renewable

feedstocks and environmentally friendly solvents in the

production of electrospun nanofibres.

Promising new feedstock candidates include PETG – a costeffective

polyester derivative as an eco-friendly alternative to

PET which eliminates the need for processing with fluorinated

solvents – as well as polylactic acid (PLA) and polycaprolactone

(PL). Natural cellulose is also now being electrospun into

ultrafine fibres as small as 300nm, possessing low thermal

expansion while remaining lightweight yet strong. Chitosan

is another bio-based polymer with excellent water uptake

properties being used to form hydrogels.

Green solvents are also being developed to replace toxic

substances or those derived from petrochemicals in

electrospinning.

Nonwovens innovation

Significant non-woven media developments introduced at

FILTECH 2024 included MecNa, from Mativ brand Gessner,

which unlike many nonwovens incorporating layers of

continuous electrospun nanofibers, is characterized by

individual nanofibers directly integrated into the non-woven at

formation stage, to enhance both durability and performance.

This media was initially developed in response to the Covid-19

pandemic, when guaranteed efficiency for critical healthcarerelated

filtration applications became essential.

In another interesting development, ProLine from

Hollingsworth and Vose is a patented a new media which not

only provides gradience in density, but also in fiber orientation.

Typically, to achieve higher dirt holding capacity for a given

efficiency, a filter media is designed to be dual phase, with a

gradient density in the Z direction. The result is a significant

improvement in dirt holding capacity and air permeability for

a given required efficiency. A substantial rearrangement of

the fibers in ProLine media generates both a higher surface

area and new channels for air and liquid contamination

capture.

These are just two examples of the innovation that is constant

from the FILTECH nonwovens community.

Faster pleating

In another notable trend, filter media pleating – a process

unique to this industry – is becoming ever more widely adopted

as technology suppliers increase performance speeds.

Through pleating, filters can offer increased surface area and

density without impacting airflow, enabling more particles

to be collected without increasing pressure drop or energy

consumption.

The developers of pleating technology such as Switzerland’s

JCEM, Germany’s Roth Composite Machinery and India’s A2Z

Technologies are continuing to enhance their machines and

at FILTECH 2024 models were demonstrated inserting pleats

with depths of between 24-40mm into nonwoven filters at

speeds of over 500 per minute.

Constant innovation

“At successive FILTECH exhibitions and conferences, I continue

to be constantly amazed at the sheer diversity of applications

for filter systems and the successive innovations that arise from

the intensive R&D that’s behind this industry,” says Suzanne

Abetz, FILTECH Managing Director. “Major new markets

for effective filtration in such areas as the electrification of

vehicles, hydrogen transportation and storage and carbon

capture mean the industry is continuing to drive and expand

technology options, and if you’re involved at any stage in this

supply chain, FILTECH exhibitions and conferences are the

place to be. You are welcome to join us at our next combined

exhibition and conference which takes place in Cologne from

30 June to 2 July 2026!”

drinkworld Technology + Marketing · March 2025 39


8-10 May

Addis Ababa, Ethiopia

Agrofood Ethiopia

fairtrade Messe GmbH & Co. KG

Kurfürsten Anlage 36, 69115 Heidelberg,

Germany

Tel.: +49-6221/4565-0

Fax: +49-6221/4565-25

info@fairtrade-messe.de

www.fairtrade-messe.de

20-22 May

Barcelona, Spain

Vitafoods

Informa Exhibitions,5 Howick Place,

London SW1P 1WG Great Britain

Tel.: +44 20 337 73111

www.vitafoods.eu.com

8-11 June

Teheran, Iran

Agrofood Iran + bevtec

fairtrade Messe GmbH & Co. KG

Kurfürsten Anlage 36, 69115 Heidelberg,

Germany

Tel.: +49-6221/4565-0

Fax: +49-6221/4565-25

info@fairtrade-messe.de

www.fairtrade-messe.de

13-16 July

Chicago, IL, USA

IFT Food Expo

Institute of Food Technologists

252 W. Van Buren,

Suite 1000, Chicago, IL 60607

Tel.: +1-312-782-8424

Fax: +1-312-782-8348

www.ift.org

15-19 September

Munich, Germany

drinktec

YONTEX GmbH & Co. KG

Kürschnershof 2-4

90403 Nuremberg, Germany,

Email: info@yontex.com,

www.brau-beviale.de

23-25 September

Nuremberg, Germany

Fachpack

NürnbergMesse GmbH

Messezentrum,90471 Nuremberg

Tel.: +49 911 86 06 49 09

Fax: +49 911 86 06 49 08

www.fachpack.de

November

Dubai, UAE

Gulfood Manufacturing

Dubai World Trade Centre,

P.O. Box 9292, Dubai, UAE

Tel: (+971) 4 308 6124

info@dwtc.com

www.gulfood.com

2-4 December

Paris, France

Fi Europe

Informa Markets

WTC Tower Ten, 7th Floor,

Strawinkskylaan 763, 1077 XX Amsterdam,

The Netherlands

Tel.: +31-20-409 9544

Fax: +31-20-363 2616

www.figlobal.com

* This list of events is accurate, to the best of our knowledge. However potential visitors are recommended to check

with the organizer since some details are subject to change. We make no claims to be complete and are grateful for

any corrections or completions. Please contact: drink@harnisch.com

40


ZKZ 62006

ISSN 1433-1594 Vol. 29 No. 1 March 2025 US $ 12 · € 12

Cover: Precision Tank Cleaning

Prebiotic Sodas Revolutionize Gut Health

Integrated Recipe Control in Action

Oxygen Analysis to Avoid Can Corrosion

Issue 1/2025

All questions must be answered to process your inquiry!

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Suppliers’ Guide

Air Conveyors & Silos

POSIMAT

P.O. Box 306, Av. Arraona, 23

08210 Barberà del Vallès/

Barcelona,Spain

Tel: +34-93-729-7616

E-Mail: sales@posimat.com

www.posimat.com

Equipment

E-Mail:

machinery@drink-gmbh.com

www.drink-gmbh.com

Individual extraordinary SERVICE for you

Focus is: Equipment to produce and mostly bottling / packaging

of beverages second hand + new

We have access to almost all used machines available on the

market.

WE ARE ABLE TO RATE IT for you

• consulting / planning

• organization / documentation

• relocation / modification

If you have already Krones / KHS / Sidel machines older than 5

years, or you are looking for second hand

WE WILL BE DEFINITELY YOUR PARTNER

Aseptic Liquid Nitrogen Dosing

beta-Glucan Analysis

Consultancy

Vacuum Barrier Corporation

4 Barten Lane

Woburn, MA 01801

Tel: +1-781-933-3570

Fax: +1-781-932-9428

Email:

sales@vacuumbarrier.com

www.vacuumbarrier.com

NovaBiotec® Dr. Fechter GmbH

Goerzallee 305 a

14167 Berlin, Germany

Tel: +49-30-84718-410

Fax: +49-30-84718-450

glucantest@novabiotec.de

www.novabiotec.de

Beverage and Packaging Experts

CAPE DECISION sprl

avenue de la Métairie, 9

Sept Fontaines

B-1420 Braine l'Alleud, Belgium

Tel/Fax : +32 (0)2 354 86 38

www.capedecision.com

Aseptic & Hygienic Valve

Technology

CO 2 Testing,

Pilot Plant

CO 2 Testing & Pilot Plant

Detergents & Disinfectants

Original valve solutions

since 1879

Phone +49 7361 5702-0

www.rr-rieger.com

Zahm & Nagel Company Inc.

210 Vermont Zahm & Street Nagel Company Inc.

PO Box 210400

Vermont Street

Holland, PO New Box 400 York 14080 USA

Tel: +1-716-537-2110

Holland, New York 14080 USA

Fax: +1-716-537-2106

www.zahmnagel.com

Tel: +1-716-537-2110

Fax: +1-716-537-2106

www.zahmnagel.com

Murphy & Son Ltd.

Alpine Street

Old Basford, Nottingham, NG6 0HQ

Sales: +44-115-978-0111

Technical enquiries: +44-115-978-2728

sales@murphyandson.co.uk

ZKZ 62006

ISSN 1433-1594 Vol. 29 No. 1 March 2025 US $ 12 · € 12

Cover: Precision Tank Cleaning

Prebiotic Sodas Revolutionize Gut Health

Integrated Recipe Control in Action

Oxygen Analysis to Avoid Can Corrosion

drinkworld is the leading magazine for the entire drinks industry worldwide.

Feature articles and short communications cover the whole spectrum of :

• processing

• bottling

• ingredients

• logistics

• packaging

• marketing

We establish a longtime advertising effect for your company or for your services

by been ever-present on the market.

Feel free to contact us for more information:

drink@harnisch.com

42


Suppliers’ Guide

Exhibitions & Tradefairs

Liquid Nitrogen Dosing

Steam Boilers

YONTEX GmbH & Co. KG

Kürschnershof 2-4

90403 Nuremberg, Germany,

Email: info@yontex.com,

www.drinktec.com

Vacuum Barrier Corporation

4 Barten Lane

Woburn, MA 01801

Tel: +1-781-933-3570

Fax: +1-781-932-9428

Email:

sales@vacuumbarrier.com

www.vacuumbarrier.com

Gable Top & Aseptic Packaging

Evergreen Packaging Inc.

2400 6th St. SW

Cedar Rapids

IA 52404, USA

Tel: +1-319-399-3200

Fax: +1-319-399-3543

evergreen.packaging@everpack.com

www.evergreenpackaging.com

Printing and Labelling

Labelling systems • Labelling software • Barcode

and Industrial printers for the beverage industry

Logopak Systeme GmbH & Co. KG

Dorfstraße 40 I 24628 Hartenholm

Telephone +49 (0) 41 95 99 75-0

po@Logopak.de I www.Logopak.com

Water Treatment

Clear Water = Clean Environment!

Experience of over 20 years in water management.

Clean. Safe. Sustainable!

AQUA TECHNOLOGIE NÖRPEL

ATN Aqua Technologie Nörpel

Langer Graben 34

D-71297 Mönsheim

Fon +49 7044 91584-0

Fax +49 7044 91584-99

wasser@atn-wasseraufbereitung.de

www.atn-wasseraufbereitung.de

Treatment

Conservation

Disinfection

Depolluting

Gase

20190503_RZ_Anzeige_Getraenke_Technologie&Marketing_60x40mm.indd 03.05.2019 09:29:58 1

Process Aids

Bezugsquellen_45x58_RZ_schatten.indd 1

Wort/Malt Quality

01.03.2012 11:53:23 Uhr

Freshline UK

Air Products PLC

2 Millennium Gate

Westmere Drive

Crewe

CW1 6AP

Phone: +44-800-389-0202

Fax: +44-1932-258502

freshli@airproducts.com

Murphy & Son Ltd.

Alpine Street

Old Basford, Nottingham, NG6 0HQ

Sales: +44-115-978-0111

Technical enquiries: +44-115-978-2728

sales@murphyandson.co.uk

NovaBiotec® Dr. Fechter GmbH

Goerzallee 305 a

14167 Berlin, Germany

Phone: +49-30-84718-410

Fax: +49-30-84718-450

glucantest@novabiotec.de

www.novabiotec.de

ISSN 1433-1594

Publishing Company:

Dr. Harnisch Publications

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Editor-in-Chief: Ian D. Healey

Phone: +49 (0) 911 2018 - 215

ihealey@harnisch.com

Publisher: Benno Keller

keller@harnisch.com

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fahlbusch@harnisch.com

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Sebastian Martinek, Brigitte Haulena

Copy Editing: Nicholas Somers

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benjamin.costemend@gmail.com

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drinkworld Technology + Marketing · March 2025 43


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