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Study Overview saremco print CROWNTEC 02-2025

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Study Overview

saremco print


This is saremco print

COST-EFFICIENT

4 YEARS

TOTAL SHELF-LIFE

Type

Composite Resin

NO PRE-MIXING

READY TO USE

Polymerization Filler Matrix

Esterified 4,4’-

isopropylidiphenol &

2-methylprop-2-enoic acid

30–50 wt%

silanized dental glass &

pyrogenic silica (0.7 µm)

Initiators, 1.5 mm curing

depth

PERMANENT AND

TEMPORARY

3D RESTORATIONS

HIGH

MANUFACTURING

ACCURACY

HIGH

FLEXURAL

STRENGHT

MINIMAL

FATIGUE

BEHAVIOR

VALIDATED ON

MULTIPLE

SYSTEMS

GLOBALLY

CERTIFIED

OUTSTANDING

BIOCOMPATIBILITY

PERFECT

AESTHETIC

MATCH

MORE THAN

120 SCIENTIFIC

PUBLICATIONS

NO

MARGINAL

GAP

Production Process

Scan

CAD

Design

3D Print

Collecting

Cleaning

Curing

Final

Restoration


Bunderspitz, Adelboden, Switzerland


Initial Situation

A decade ago, dental materials were typically produced by using laborintensive,

conventional fabrication methods. Techniques like pressing

fused ceramic into a prepared wax mold, condensation, or casting

processes were standard practice. Today's milled ceramic solutions are

valuable for specific clinical applications but require substantial investment

in equipment and maintenance. The globally increasing demand

for high-quality and affordable prosthodontics called for a more efficient,

accessible solution.

Motivation Behind and

Development of a 3D Printing Resin

Based on our more than 35 years of experience in light-curing dental

materials we wanted to developed a solution that meets the specific

needs of dentists, technicians and patients. In close collaboration

with the University of Zurich, we created a resin for the 3D-printing

of permanent crowns, inlays, onlays, veneers and artificial teeth. The

resin for permanent solutions has been certified CE and validated for

more than 40 printers to date. At SAREMCO safety and biocompatibility

are fundamental. By achieving outstanding physical properties

and replacing problematic monomers with safer alternatives, we ensure

high standards in dental materials. saremco print CROWNTEC

enables dental professionals to produce high-quality prostheses efficiently,

reducing both production time and costs.

Solution saremco print CROWNTEC

The medium-viscosity, light-curing composite resin saremco print

CROWNTEC enables high-precision 3D printing, ensuring minimal material

consumption and optimal adaptation to specific design requirements.

Compared to traditional milling systems, 3D printing requires a less complex

setup, with fewer components and reduced material waste, offering a more

cost-effective and flexible approach while achieving the same level of

precision in dental restorations. 1 To ensure consistent quality, we officially

validate the 3D printing workflow with saremco print CROWNTEC, focusing

on reproducibility and reliability throughout the entire process. Each step of

production is guided by pre-calculated CAD designs, resulting in a product

that consistently meets stringent standards. In extensive tests by research

teams worldwide, saremco print CROWNTEC demonstrated outstanding

performance, with results published in leading dental journals. One key

advantage is its significantly reduced marginal gap compared to conventional

CAD-millable block materials, contributing to a superior fit and long-term

reliability. 2-4 Another strength of saremco print CROWNTEC is its ability to

withstand prolonged stress. In chewing simulations equivalent to five and ten

years of use, the resin showed excellent durability and minimal material wear. 5-6

Even thin, precisely printed layers retained their strength, delivering

bite force performance that remains competitive over time. 6 With

saremco print CROWNTEC, dental professionals have a scientifically

supported material that combines ease of use with lasting quality, optimizing

functionality and aesthetics.

References

1

Cal, Irem Kubra, et al.

«3D Printed Restorations Produced From Permanent Resin:

Case Report.» International Dental Journal 74 (2024): S298.

4

Yılmaz, Deniz, et al. «Comparison of trueness and margin

quality of additively and subtractively manufactured definitive

resin-based laminate veneers.» The Journal of Prosthetic

Dentistry (2023).

2

Molinero-Mourelle, Pedro, et al. «Manufacturing Accuracy,

Intaglio Surface Adaptation, and Survival of Additively and

Subtractively Manufactured Definitive Resin Crowns After

Cyclic Loading: An In Vitro Study.» The International Journal

of Prosthodontics 37.7 (2024): 175-185.

5 Data based on measurements performed by SD Mechatronik.

Datasheet available on demand.

4

3

Donmez, Mustafa Borga, and Yener Okutan. «Marginal gap

and fracture resistance of implant-supported 3D-printed

definitive composite crowns: An in vitro study.» Journal of

dentistry 124 (2022): 104216.

6 Zimmermann, Moritz, et al. «Fracture load of CAD/CAMfabricated

and 3D-printed composite crowns as a function

of material thickness.» Clinical oral investigations 23 (2019):

2777-2784.


Optimized Efficiency & Costs: saremco print CROWNTEC

3D-Printed Restorations vs. Milled Alternatives 7

A recent study compared the efficiency, costs, and fatigue resistance of 3D-printed composite restorations to traditional

subtractive methods. saremco print CROWNTEC demonstrated comparable marginal adaptation to milled composite

and lithium disilicate before and after fatigue testing, outperforming PMMA material.

Less equipment

investment required

Comparable

durability to milled

lithium disilicate

Faster production

when fabricating

more than 8

restorations

Up to 10x more

cost-effective than

milled alternatives

Production Costs

Production Time (Min)

$1600

$1400

$1200

$1000

$800

$600

$400

$200

$0

1 8 15 22 29 36 43 50

Number of Restorations

3D Printed Composite Resin Milled Composite Milled PMMA Milled Lithium Disilicate

1200

1140

1080

1020

960

900

840

780

720

660

600

540

480

420

360

300

240

180

120

60

0

1 8 15 22 29 36 43 50

Number of Restorations

3D Printed Composite Resin Milled Composite/PMMA Milled Lithium Disilicate

Clinical images illustrate marginal adaptation, scanning electron microscopy results, and time/cost comparisons,

highlighting saremco print CROWNTEC's superior efficiency in modern digital dentistry.

7

Daher, René, et al. "Efficiency of 3D printed composite resin

restorations compared with subtractive materials: Evaluation

of fatigue behavior, cost, and time of production." The Journal

of prosthetic dentistry 131.5 (2024): 943-950.

5


Breaking Load - Measured by 10-Year Chewing Simulation

Tested 3D printing material saremco print CROWNTEC

Printed object

Single crowns for molar region

Number of cycles 2.400.000

Thermal cycle number 9.600

Cold / Warm cycle

60 s / 60 s

Temperatures 5°C / 55°C

Antagonist

Steatite ball 6 mm diameter

Before Chewing Simulation

Number of specimens 8

Mean value Fmax [N] 2150

Standard deviation [N] 498

After Chewing Simulation

Number of specimens 8

Mean value Fmax [N] 2500

Standard deviation [N] 98

2500 N

2150 N

Breaking Load 8

Better Fatigue

Behaviour

3D-printed dental restorations

exhibit significantly lower fatigue

behavior compared to milled

ceramic crowns. 6

Before

10-Year Chewing Simulation

After

10-Year Chewing Simulation

6

5 Data based on external measurement.

Mean value Fmax increased during the simulation due to humidity and heat.

6 Zimmermann, Moritz, et al. «Fracture load of CAD/CAMfabricated

and 3D-printed composite crowns as a function of material

thickness.» Clinical oral investigations 23 (2019): 2777-2784.


Clinical Report 8

A 28-year-old patient with moderate tooth wear was successfully rehabilitated with saremco print CROWNTEC

restorations. The workflow allowed for precise adhesive bonding with high marginal integrity. The restorations are easily

repaired, modified or replaced, providing a reliable and efficient alternative to traditional methods.

Pre-Treatment

Pre-Treatment

Initial condition of the patient's dentition, showing moderate to

severe tooth wear and occlusal damage before treatment.

Severe enamel wear and compromised occlusal vertical dimension prior to

rehabilitation with saremco print CROWNTEC restorations.

Post-Treatment

Post-Treatment

Occlusal view after full-arch rehabilitation with

saremco print CROWNTEC restorations, restoring function,

stability, and esthetics.

Successful full-arch rehabilitation with saremco print CROWNTEC

restorations, restoring esthetics, function, and occlusal stability.

8

Daher, René, Ivo Krejci, and Stefano Ardu. "Time-and costeffective

3-dimensional-printing workflow to rehabilitate

worn dentitions: A clinical report." The Journal of Prosthetic

Dentistry 131.6 (2024): 996-999.

7


Studies and Measurements

Precision Engineered for Performance

Physical properties of a material are crucial to the success of dental restorations, as they ensure predictable and long-lasting outcomes.

Dental restorations are constantly exposed to:

• Mechanical stress: Chewing forces that can lead to fractures.

• Moisture: Saliva, acids and other fluids that may weaken materials.

• Temperature fluctuations: Daily exposure to hot and cold, which can compromise stability.

FLEXURAL STRENGTH

155 MPa (Requirements 100 MPa)

Flexural strength reflects the material’s

ability to withstand mechanical forces without

breaking. Specimens (2x2x25 mm rods) are

tested after curing and 24-hour water storage at

37°C (ISO 4049), simulating oral conditions.

saremco print CROWNTEC achieves 155

MPa, significantly outperforming most

competitors (<130 MPa) and even traditional

dental alloys (<100 MPa).

FRACTURE RESISTANCE 9

>4000 N

E-MODULUS

>4000 MPa

The E-modulus quantifies the material’s

stiffness and ability to resist deformation.

While higher filler content could increase

stiffness, it would compromise elasticity.

saremco print CROWNTEC balances these

properties to provide strength without

brittleness, ensuring clinical reliability.

BARCOL HARDNESS

50

This value indicates resistance to

penetration, which is essential for wear

resistance. A score of 50 ensures

durability in demanding clinical

conditions.

saremco print CROWNTEC achieves superior

values compared to competitor materials. It

performs close to the dental industry standards

for subtractively manufactured materials.

OPTIMIZED VISCOSITY

~ 1800 cP

The resin’s flowability ensures easy

handling and precise reproduction of

intricate geometries, reducing the need

for adjustments during finishing.

8

Backed by Rigorous Testing and

Compliance with ISO Norms


Aesthetic Excellence Backed by Science

Aesthetics in restorative dentistry go beyond appearance—they are essential for ensuring patient satisfaction and clinical success.

However, achieving and maintaining long-lasting aesthetics can be challenging due to:

• Discoloration: Caused by light exposure, moisture, and environmental factors.

• Water absorption: Leading to staining and material degradation.

• Surface roughness: Increasing plaque accumulation and reducing natural appearance.

LOW WATER SORPTION

<10 µg/mm³

Low water sorption prevents material

swelling, discoloration, and degradation. With

values well below the ISO limit of 40 µg/mm³,

saremco print CROWNTEC ensures excellent

long-term stability. By minimizing water uptake,

the material resists discoloration and retains its

optical properties, ensuring long-term

aesthetic integrity.

COLOR STABILITY

ΔE < 2.0

Color stability is critical for natural-looking

restorations. saremco print CROWNTEC maintains

a ΔE value of less than 2.0, even under prolonged

exposure to light and moisture, ensuring predictable

shade matching over time (ISO 7491).

WATER SOLUBILITY

0.6 µg/mm³

Water solubility measures how much material

dissolves in water, impacting biocompatibility

and longevity. Our resin conforms to ISO

requirements (<7.5 µg/mm³), with a negligible

elution value of 0.6 µg/mm³.

SMOOTH SURFACE

FINISH

Post-curing, the material achieves a

smooth surface that reduces plaque

accumulation, enhancing both

aesthetics and oral hygiene.

Data is Based on SAREMCO

Internal Measurements

9

Çakmak, Gülce, et al. "Fracture resistance of additively or

subtractively manufactured resin-based definitive crowns:

Effect of restorative material, resin cement, and cyclic loading."

Dental Materials 40.7 (2024): 1072-1077.

9


Scientific Studies Supporting saremco print CROWNTEC

Time- and Cost-Efficency

Studies demonstrate that 3D-printed intracoronal restorations and veneers are more time- and cost-efficient

compared to CNC milling. This method delivers superior accuracy and reduced processing times, providing a

clinically relevant and highly efficient alternative. These findings underline the potential of innovative materials like

saremco print CROWNTEC, optimized for precision and workflow efficiency in dental applications.

10

Alghauli, Mohammed Ahmed, and Ahmed Yaseen Alqutaibi. «3D-printed intracoronal restorations, occlusal and laminate veneers: Clinical relevance,

properties, and behavior compared to milled restorations; a systematic review and meta-analysis.» Journal of Esthetic and Restorative Dentistry (2024).

Flexural Strength in 3D-Printed Resins

saremco print CROWNTEC demonstrated the highest flexural strength among the tested 3D-printed permanent crown

resins, in both aged and non-aged groups. This highlights its exceptional durability and suitability for long-term dental

restorations.

11

Korkmaz, Yasemin Nur, et al. «Comparison of the Flexural Strength of Three Different Aged and Nonaged 3D-Printed Permanent Crown Resins.»

The International Journal of Prosthodontics 37.7 (2024): 203-207.

Volume loss

saremco print CROWNTEC shows less volume loss upon thermomechanical aging compared to subtractively manufactured

composite resins (nanographene-reinforced polymethylmethacrylate and reinforced composite resin).

12

Güven, Mehmet Esad, et al. «Evaluation of Dimensional Stability and Occlusal Wear of Additively and Subtractively Manufactured Resin-Based Crowns after

Thermomechanical Aging.» Applied Sciences 13.21 (2023): 11849.

In Vitro Performance of saremco print CROWNTEC

In comparative in vitro tests, saremco print CROWNTEC exhibited superior mechanical properties, including higher flexural

strength and Vickers hardness, compared to competing 3D-printed composite resins. These results underline its reliability for

long-term clinical applications in definitive restorations.

13

Di Fiore, Adolfo, et al. «Comparison of mechanical and surface properties of two 3D printed composite resins for definitive restoration.»

The Journal of Prosthetic Dentistry 132.4 (2024): 839-e1.

10


Color Stability

saremco print CROWNTEC demonstrates reasonable discoloration after coffee thermocycling, comparable to subtractively

manufactured resin materials. This ensures long-term aesthetic reliability for definitive dental restorations.

14 Yılmaz, Deniz, et al. «Effect of material thickness and coffee thermocycling on the color stability and translucency of additively and subtractively manufactured

resin-based materials for definitive restorations.» Int. J. Prosthodont 37 (2024): 143-150.

Polishing Technique and Coffee Thermocycling on Color Stability

saremco print CROWNTEC shows much lower discoloration than additively manufactured competitor products, close to

subtractively restorations. This result was surprisingly positive due to the fact that the applied polishing techniques in this paper

were not suitable for saremco print CROWNTEC.

15

Çakmak, Gülce, et al. «Influence of polishing technique and coffee thermal cycling on the surface roughness and color stability of additively and subtractively

manufactured resins used for definitive restorations.» Journal of Prosthodontics 33.5 (2024): 467-474.

Translucency

Studies show that 3D-printed resins exhibit varying levels of translucency based on printing parameters. Among the investigated

materials, saremco print CROWNTEC demonstrated the least translucency at a 25-micrometer printing thickness, making

it an ideal choice for cases requiring opacity and aesthetic precision in dental restorations.

16

Sasany, Rafat, et al. «Effect of Printing Layer Thickness on Optical Properties and Surface Roughness of 3D-Printed Resins: An In Vitro Study.»

The International Journal of Prosthodontics 37.7 (2024): 165-173.

Bacterial Adhesion

To evaluate bacterial adhesion, saremco print CROWNTEC was immersed in mucin-containing artificial saliva in addition to

the other composite specimens. There was no statistically significant difference in contact angle values between the groups

(p > 0.05). All composite resin samples have hydrophobic properties.

17

Ozer, Nazire Esra, et al. «Bacterial adhesion to composite resins produced by additive and subtractive manufacturing.»

Odontology 112.2 (2024): 460-471.

11


Biocompatibility: Best Values for saremco print CROWNTEC

No Elution of Methacrylates 18

Solubility of methacrylates is of great importance in terms of biocompatibility. Since they are considered to be

substances with high allergic potential. These and other substances released from dental materials find their way -

more or less uncontrolled - into the human organism and can lead to undesired biological reactions.

A quantitative analysis of elutable components of saremco print CROWNTEC had been carried out.

The solvents to be used in the study were distilled water and methanol. The printed and post-cured samples of

saremco print CROWNTEC were examined for their elution behavior by gas chromatography mass spectrometry.

«The higher the number of elutable methacrylates and the higher the amount of eluted methacrylates from dental

materials, the higher the likelihood that sensitive patients may develop an allergy. In this 3D resin, no methacrylate

could be detected in both aqueous and methanolic eluate.»

Cytotoxicity: no Cell Damages 19-20

The test material extracted caused no toxicological/biological critical cell damages and growth inhibition. The test

material meets the requirements of DIN EN ISO 10993-5 and is considered non-cytotoxic. 19

Cytotoxicity Assessment

Human gingival fibroblasts (HGFs) cultured with extracts from saremco print CROWNTEC exhibited a

relative metabolic activity exceeding 70% compared to the negative control. Additionally, the relative lactate

dehydrogenase (LDH) release remained below 30%. Results of this confirm that saremco print CROWNTEC

did not show any cytotoxic effects, either in the extract or in the direct test. 20

Extract 20

Direct Contact 20

Cell viability test with saremco print CROWNTERC extract:

Evaluates the effect of released substances on gingival fibroblasts.

Cell viability test with direct contact:

Assesses the interaction between gingival fibroblasts and

saremco print CROWNTEC surface.

12


Acute Irritation/Intracutaneous Reactivity 21

The polar and apolar extracts of test material, as per ISO 10993-10, did not cause any intracutaneous reactivity

under selected test conditions.

Skin Sensitization Study 21

Based on the obtained values of the negative control group (stimulation index = 1), whose application

solutions are not considered sensitizing, no sensitizing effects, as per ISO 10993-10, could be demonstrated

for all three concentrations of the test specimen extracts. The average value of each group of test specimen

extract concentrations is below the threshold value, above which a substance is classified as sensitizing

(stimulation index = 1.6). These results are supported by the values of the positive control group, given that a

sensitizing substance with a known sensitizing effect could successfully be demonstrated in the employed animal

model. According to DIN EN ISO 10993-10, the test material is classified as non-sensitizing.

Summary of Biological Studies

Biocompatibility Cytotoxicity (DIN EN ISO 10993-5)

Biocompatibility Irritation (DIN EN ISO 10993-10)

Biocompatibility Sensitization (DIN EN ISO 10993-10)

Biocompatibility Mutagenicity (DIN EN ISO 10993-3)

Specification

Not cytotoxic

Not irritating

Not sensitizing

Not mutagenic

References

18

International Advising Centre for the Compatibility of

Dental Materials of the Ludwig-Maximilian-University

Munich, Germany (Prof. Dr. Dr. Franz-Xaver Reichl)

21

Data based on measurements performed by Bioneeds

India Private Limited, Devarahosahally, Sompura Hobli,

Nelamangala Taluk, Bengaluru Rural District, PIN - 562

111, Karnataka, India

19

Data based on measurements performed by BIOSERV,

Analytik und Medizinprodukte GMBH, Rostock, Germany

20

Wang, Suya, et al. «Surface characteristics, cytotoxicity,

and microbial adhesion of 3D-printed hybrid resin-ceramic

materials for definitive restoration.» Journal of Dentistry 152

(2025): 105436.

13


14

Notes


Pizol, Mels, Switzerland

15


THE EVIDENCE BEHIND

SAREMCO PRINT CROWNTEC

This compilation of studies offers a comprehensive overview

of the capabilities of saremco print CROWNTEC, covering

everything from the assessment of mechanical properties

such as flexural strength and durability to biocompatibility

testing and aesthetic performance.

Thank you for exploring the science behind our solutions.

SAREMCO — RESEARCHING FOR YOU

Swiss quality product

SAREMCO Dental AG | Gewerbestrasse 4 | 9445 Rebstein | Switzerland | P +41 71 775 80 90 | www.saremco.ch | edited 2025-02

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