Manufacturing Machinery World – June 2025

JUNE 2025

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CONTENTS JUNE 2025

AUCTIONS 7

Front Cover:

XYZ Machine Tools

NEWS EDITOR:

Pat Fairfax

PRODUCTION:

Ian Purves

SUBSCRIPTIONS:

Brenda Stevens

PUBLISHER

Carole Titmuss

CASE STUDIES AXE & STATUS 26-27

STARRAG 28-29

TAEGUTEC 30-31

OEMETA 32-33

HURCO 34-35

VERICUT 36-37

VOLLER GROUP 38-39

NEW PRODUCTS 18-23

NEWS 8

ROBOTICS 10

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www.machinery.world

SERVICES DIRECTORY 41-45

NEXT MONTHS FEATURES

GRINDING DEBURRING &

SURFACE FINISHING CLEANING & DEGREASING.

WASTE MANAGEMENT

Email: info@machinery.world

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MANUFACTURING MACHINERY

WORLD is published monthly and is

circulated to senior personnel who

influence the buying and selling of

new and used manufacturing

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part of this publication is stored in a

retrieval system of any nature.

Invertek Drives Ltd, a global leader in

variable frequency drive (VFD) technology,

has been awarded with The King’s Award for

Enterprise - International Trade 2025,

recognising continuous growth in overseas

sales. Page 6.

Ireland is the epicentre of the medical

industry, and on the 11th and 12th of June,

this will be showcased at the Manufacturing

Solutions Ireland exhibition.

Starrag will be presenting its latest

innovations on Stand T7. Page 14.

www.machinery.world

Manufacturing Machinery World, June 2025 3

GRINDING SOLUTIONS

SMART TO BE SQUARE WITH THE CUBE GRINDING

MACHINE AT SMITHSTOWN

It’s been a very busy time at Smithstown

Light Engineering (SLE) with them investing

in additional grinding capacity to meet a

further upturn in orders, with Advanced

Grinding Solutions (AGS) supplying them

with multiple new machines.

Pictured after another satisfactory

machine acceptance this June at Tschudin’s

factory, in Grenchen, Switzerland, is Gerard

Henn, CEO of Smithstown; Marc Tschudin,

CEO of Tschudin AG; Chris Boraston, MD at

AGS; and engineers from Tschudin’s project

and automation teams.

Advanced Grinding Solutions also

announces the supply of a further two

Rollomatic Tool grinding machines,

complete with Comat Superfiltration

Systems, to SLE after an order placed in

February.

They will soon be in action alongside this

Tschudin Cube centerless grinding machine,

the 5th such machine that AGS has supplied

to Smithstown in the last 3 years, bringing

the total order value of grinding machines

and associated equipment supplied to SLE by

AGS to over £6 million.

Gerard Henn was delighted to accept his

5th Tschudin machine, with the delivery

being brought forward to help meet the rise

in demand from their customers in the

medical industry. Gerard comments that the

Tschudin machines, which are being run

24/7 with full automation, have proven to

work extremely well and meet quality and

output targets.

Smithstown Light Engineering recently

celebrated five decades of manufacturing

excellence and growth in Shannon since the

company was founded in 1974 by Brian King.

Starting with a modest team of four skilled

toolmakers, today, they employ over 260

people at their plants in Shannon and in

Rzeszów, Poland, that have seen record

expansion in recent years, under the

management of Gerard King and Gerard

Henn.

The Tschudin machines enable end users

to achieve significant productivity gains, and

the machines’ particularly quick and flexible

changeover times help minimise machine

downtime. What sets the Cube machine

apart is its very small size and radical open

design for easy access.

The Tschudin Cube uses Tschudin’s

patented W-axis, which has the workrest

blade mounted onto its own CNC axis that

allows for parts to be loaded onto it outside

of the grinding area, making loading

efficient, fast, and safe. Traditional centerless

grinding machines require parts to be loaded

4 Manufacturing Machinery World, June 2025

GRINDING SOLUTIONS

onto a fixed work-rest blade that sits inside

the machine between the grinding wheel and

control wheel, making loading difficult, more

expensive, and sometimes unsafe. This also

makes changeovers more complex and

therefore lengthier. The Tschudin machine

overcomes all of these issues and claims to be

the world’s easiest and fastest centerless

grinding machine to set up.

Another huge benefit from Tschudin’s

CNC workrest blade axis is that it allows

multiple parts to move to an initial position

for a rough grinding operation to remove a

lot of stock material quickly, before

automatically being transferred to a second

position for a final finish grinding position to

enable fine finishes and tolerances to be

achieved. For example, it is possible to load 5

parts to the work rest blade and have a

machine with 10 grinding wheels; 5 rough

wheels and 5 finishing wheels, with the parts

being automatically transferred between the

two different sets of wheels.

Linear direct drives on the X, U, and W

axes ensure flexibility and productivity with

the Cube being specifically developed for the

grinding of small components. The Cube can

be specified with a 205mm wide grinding

wheel with a 12Kw grinding spindle for

grinding up to 63 m/sec and is perfect for the

production grinding of parts from 0.1mm in

diameter up to 20mm in diameter and brings

true sub-micron grinding capability for the

centerless grinding of a huge variety of parts.

The multiple Tschudin machines at

Smithstown Light Engineering are all

equipped with Fanuc robots for unmanned

shift work, whereby specialist medical parts

are loaded from pallets, machined, and then

placed back into pallets.

A high precision grinding machine

requires the best possible filtration, and the

Comat super-filtration systems in use at SLE

were specified and supplied by Advanced

Grinding Solutions, along with the

machines, and will keep the Rollomatic and

Tschudin grinders in a perfect condition for

many years to come. Comat manufactures

super-filtration systems that deliver ≤ 2-3μm

filtration quality and, importantly, do so

throughout the entire working cycle whilst

minimizing lifetime running costs and

maintaining maximum coolant consistency.

Importantly for end users, the Comat filter

systems use their Intelligent Performance

Technology that allows them to be remotely

monitored in real-time during the

manufacturing processes, with customers’

filter systems fine-tuned by Comat to ensure

that the optimum filtration quality is

obtained.

www.advancedgrindingsolutions.co.uk


AWARDS

INVERTEK DRIVES ACHIEVES KING'S AWARD FOR

ENTERPRISE IN RECOGNITION OF EXCEPTIONAL

INTERNATIONAL TRADE PERFORMANCE

Invertek Drives Ltd, a global leader in

variable frequency drive (VFD) technology,

has been awarded with The King’s Award

for Enterprise - International Trade 2025,

recognising continuous growth in overseas

sales.

The UK-based designer and

manufacturer, part of Sumitomo Heavy

Industries Ltd, has demonstrated remarkable

international growth. Exports now represent

95 per cent of total sales, reinforcing its

position as a leading innovator in energy

efficient motor control solutions. The

company has doubled in size to 420

employees since 2018 at its headquarters in

Welshpool, Powys.

The award acknowledges Invertek’s

impressive 149% growth over a six year

period - achieved despite global challenges

including the COVID-19 pandemic, Brexit,

and electronics supply chain disruptions.

Shaun Dean, Chairman of Invertek

Drives, Executive Vice President of

Sumitomo Heavy Industries, and Managing

Director of SHI (Europe), added: “This

King’s Award demonstrates how Invertek

has successfully expanded its global

footprint while maintaining the technical

excellence and innovation that have always

been its hallmarks.

“The impressive international growth is a

testament to the strategic alignment between

Invertek’s capabilities and the increasing

global demand for energy efficient solutions.

As part of the Sumitomo Heavy Industries

group, Invertek continues to strengthen our

collective position in key markets

worldwide, since its acquisition in 2019. The

ability to utilise UK based talent on a global

platform is a key driver of our success.”

Adrian Ellam, CEO of Invertek Drives,

headquartered at Welshpool, Powys, said:

“This prestigious recognition validates our

international business strategy and

commitment to creating innovative, energy

efficient solutions for global markets. Our

VFDs play a crucial role in helping industries

worldwide reduce energy consumption,

optimise processes, and minimise

environmental impact – all increasingly

important as businesses focus on

sustainability and operational efficiency.”

Invertek has developed a multifaceted

international trade strategy combining a

global network of sales partners with

strategic wholly-owned subsidiaries in key

markets including the USA, Spain, Germany,

and Poland. This approach has enabled the

company to effectively penetrate diverse

markets and establish strong footholds in

various regions.

Demonstrating operational resilience,

Invertek strategically stocked critical

components before Brexit and the pandemic,

enabling uninterrupted manufacturing

capabilities when competitors faced

production challenges due to supplier issues.

This foresight allowed the company to fulfil

record global orders and strengthen its

international market presence even during

industry-wide delays.

The company has reinforced its

commitment to long-term growth with a

major expansion of its UK production,

warehouse, and distribution facility,

completed in 2024. This investment has

increased capacity to meet growing

international demand for its Optidrive range

of VFDs, which are renowned for their

versatility across manufacturing, HVAC,

water treatment, and renewable energy

applications.

“Our success in international markets

stems from our customer-centric, partnership

driven approach,” added Adrian. “By

prioritising adaptability, innovation,

sustainability, and digital engagement, we’ve

been able to navigate the complexities of the

global marketplace while delivering

exceptional value to customers worldwide.”

The King’s Awards for Enterprise are the

most prestigious business awards in the UK,

with winning businesses able to use the

esteemed King’s Awards Emblem for the

next five years.

www.invertekdrives.com


Online Auction Sale

Collective Sale of CNC Machining & Turning Centres, Lathes,

Toolroom Machinery and Equipment

Bidding Ends: Thursday 5th June 2025 at 3pm (UK Time)

·Hurco VMX24S Vertical Machining Centre (2004)

·Deckel Maho DMC-635V Vertical Machining Centre

·DMG Gildemeister Sprint 42 Linear CNC

Automatic Lathe

·Hurco VMX30S Vertical Machining Centre (2005)

·Citizen Cincom A20 V11PL Sliding Head CNC Lathe

·Miyano BNE-51S CNC Lathe

·Bridgeport VMC760 Vertical Machining Centre

·Bridgeport VMC560/22 Vertical Machining Centre

·Bridgeport VMC1000/22 Vertical Machining Centre

·Dugard Contur H660A x 2000mm CNC Lathe

·Colchester CNC 500 CNC Lathe

·Mazak Turn Nexus 100 CNC Lathe

·XYZ VM3500 CNC Turret Mill

·XYZ Edge 2000 Turret Mill

·Bridgeport Interact 1 Milling Machine

·Chen Ho CH-V1600S NC Turret Head

Milling Machine

·Charmilles Robofil 310 Wire Eroder

·Actspark SP3 Die Sinking EDM

·Actspark SPI Spark Erosion Machine

·Snow Rotary Table Surface Grinder

·Churchill RBY Rotary Table Surface Grinder

·Forte SBA 211 SM Horizontal Bandsaw

·DoAll Vertical Bandsaw

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Please Contact Our Office for Further Information: Cottrill & Co, 401—407 Tyburn Road, Erdington, Birmingham, B24 8HJ

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NEWS NEWS NEWS

HELLER TO PROMOTE 5-AXIS

MACHINING AT THE PARIS AIR SHOW

Heller will present its expertise in the highly

productive and flexible manufacture of

complex components at the Paris Air Show

(16th - 22nd June 2025) on stand F194 in hall 2B.

The accent will be on its F and HF series of 5-

axis horizontal machining centres (HMCs),

which are routinely used in the aerospace

industry for producing various sizes of engine

component, doors, landing gear and structural

parts.

Especially with regard to the machining of

difficult-to-machine materials, Heller's robust,

reliable and compact machining centre

solutions can be configured with a choice of

automation options, all machines being equally

well suited to single-part manufacturing or

high-volume production, 24/7.

Since the end of 2023, Heller has been rolling

out 5-axis production centres of various sizes in

the new F-series. In addition to having a small

footprint, the machines offer high acceleration

of up to 7 m/s2 in the linear axes and positional

tolerances in X/Y/Z up to 6 µm, features that

have contributed to an increasing demand for

these machining platforms. A further

advantage is their large working volume

relative to the external dimensions.

With one-hit machining playing an

increasingly important role in many aerospace

manufacturing applications, Heller has

embraced this all-in-one concept and offers an

optional turning function for combined turnmilling

on the F-series for machines up to 10,000

mm in X. It is implemented by a high-torque

rotary table delivering speeds up to 700 rpm,

allowing external or internal contouring in the

longitudinal or transverse direction in a single

set-up, as well as the production of undercuts

and recesses. Even cutting of external and

internal threads is possible. The need for

reclamping on separate turning machines is

eliminated, resulting in improved component

accuracy and reduced cycle times.

Error prevention features include a digital

twin integrated into the Siemens Sinumerik One

control system, which supports virtual

mapping of a production process before the first

chips are removed. For manufacturers that do

not know the types and quantities of

workpieces they will be producing in the future,

Heller offers an Automation-Ready option,

ensuring that standard automation options can

be added quickly and easily at a later date. The

F-series is equipped with an automatic pallet

changer as standard. Alternatively, automation

systems are available based on robots, as well as

linear or rotary storage systems.

Website: https://uk.heller.biz

SODICK FINALIZES THE ACQUISITION OF PRIMA ADDITIVE

The company becomes “Prima Additive by

Sodick” and accelerates its global expansion in

advanced laser technologies for additive

manufacturing and material processing

• Sodick acquires majority stake in Prima

Additive, which exits the Prima Industrie

Group

• The company rebrands as “Prima Additive

by Sodick” and continues to develop

advanced laser solutions for additive

manufacturing and material processing

• Expanded focus beyond metal additive

manufacturing to include remote laser

welding and laser surface treatment

Sodick Co., Ltd., a leading Japanese

manufacturer of EDM (electric discharge

machining) systems and high-precision

machine tools, has completed the acquisition of

Prima Additive, completing the purchase of a

majority stake in the company.

With this transaction, Prima Additive

officially leaves the Prima Industrie Group and

becomes a company wholly owned by Sodick.

From today, it will operate under its new brand

name, “Prima Additive by Sodick”.

The acquisition marks a major milestone in

the company’s development, enabling Prima

Additive to accelerate its international

expansion by leveraging product synergies and

complementary technological and geographical

expertise.

Prima Additive began its R&D activities

within Prima Industrie in 2015 as part of the

European Borealis project, and was officially

launched as a brand in 2018, quickly becoming

a benchmark in the field of metal additive

manufacturing. The company provides turnkey

solutions in Laser Powder Bed Fusion (PBF) and

Direct Energy Deposition (DED) technologies

and has recently expanded its portfolio to

include advanced laser processes, such as

remote laser welding for e-mobility and laser

surface treatment for tooling and industrial

components.

Thanks to its R&D initiatives and strategic

partnerships, Prima Additive has taken a

leading role in numerous European innovation

projects aimed at advancing laser technologies

and sustainable manufacturing. In 2022, the

merger with Italian startup 3D New

Technologies (3D-NT) further strengthened the

company’s presence in the Powder Bed Fusion

market. With Sodick’s support, Prima Additive

is now positioned to scale these solutions

globally.

Founded in 1976 and listed on the Tokyo

Stock Exchange, Sodick is a global leader in

precision manufacturing technologies,

including EDM, mold tooling, and metal

additive manufacturing. Having entered the

additive manufacturing sector in 2014, Sodick

sees this acquisition as a strategic opportunity

to expand its laser-based manufacturing

systems portfolio and accelerate innovation in

industrial production.

Following the completion of the acquisition,

Paolo Calefati will remain CEO of Prima

Additive, and the current management team

will continue to lead the company through its

next growth phase, which includes the opening

of a new production facility and expansion of

R&D activities in Italy, in the Turin area.

“Since Prima Additive was founded, we

have been thinking about which direction to

take, which technologies to focus on and how to

position ourselves in the global market”, said

Paolo Calefati, CEO of Prima Additive by

Sodick.

“In recent years, we have experienced

significant growth in terms of product

development and international expansion,

strengthening our ambition to build highly

industrial and automated advanced laser

solutions.

Sodick is the right partner to take on this

challenge: with their industrial experience and

strong support, we will continue to pursue bold

goals in our core markets.

A special thank you goes to Prima Industrie,

which allowed us to reach this point and helped

shape the mindset with which we faced the

challenges of our journey. We are proud of our

origins and look forward with enthusiasm to

what lies ahead”.

With a new brand identity and a clear

strategic vision, Prima Additive by Sodick aims

to scale additive manufacturing for industrial

production, delivering innovative, automated,

and globally accessible solutions in the world of

advanced laser technologies for additive

manufacturing and material processing.

www.primaadditive.com


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ROBOTICS

GREEN & CLEAN: FANUC ROBOSHOT HELPS BLOOM-

IN-BOX REDUCE CARBON FOOTPRINT

FANUC’s best-in-category energy efficiency

claim for its ROBOSHOT injection moulder

series has been validated in a real life

installation at sustainable plastic product

manufacturer Bloom-in-Box. The

ROBOSHOT S150iA has consistently used

33% less power than the other all-electric

machines at the injection moulder’s

Burscough facility since it was installed in

2022. This market-leading energy

performance has prompted Bloom-in-Box to

purchase two further ROBOSHOT machines,

allowing the company to expedite its

expansion plans whilst reducing its carbon

footprint.

We bought the new ROBOSHOT

machines to enable us to cope with the

increased volumes of work we were dealing

with, but they are far more than just a means

of expanding our capacity – they are a long

term investment that will be crucial as we

move towards a lower carbon future. When it

comes to energy performance, these

machines are out of this world,” says Tom

Reardon, Production Coordinator and

Robotics Engineer at Bloom-in-Box.

Responsible manufacturing

Bloom-in-Box has long been an advocate of

electric moulding machines on the basis they

use up to 80% less energy than their

hydraulic counterparts. This aligns with its

ethos of responsible consumption and

production: a commitment to creating plastic

products with more than one life drives the

company’s design and manufacturing

activities. Bloom-in-Box’s flagship product –

the Bloomie floristry box – is made from 99%

recycled material and is 100% recyclable.

Any boxes that mould incorrectly are

chopped up, passed through a grinder and

made into security spikes. Other products

made by the business include laundry pegs,

scoops and measures.

When Bloom-in-Box purchased its first

ROBOSHOT in 2022, it was working towards

becoming carbon neutral. The company had

invested in a 40 kWp solar system that fed

directly into its factory and wanted an

injection moulding machine that could be

powered exclusively by solar. The

ROBOSHOT range stood out as the obvious

choice, thanks to a combination of FANUC’s

proprietary servo technology and smart

energy recovery. It consumes 10-15% less

power than the average all-electric machine,

making it the most energy-efficient injection

moulding machine available today.

Driven by data

In the two-and-a-half years that have passed

since the machine was installed, the

ROBOSHOT’s best-in-class energy efficiency

has been borne out by data collected by

Bloom-in-Box. The 150T clamp force

ROBOSHOT S150iA runs at 2.5-3kW per

hour for a six-second cycle (the longer the

cycle the less energy consumed). This is 33%

less power than their other all-electric

machines, which run at 3.5kW per hour or

higher. In real terms, it equates to an annual

energy saving of 4,000kWh+ per year.

The ROBOSHOT S150iA has mainly been

put to work on moulding polypropylene,

which is less energy-intensive to mould than

many other plastics due to its low melt

viscosity. If the machine was deployed in

applications involving plastics such as nylon

and ABS, the savings would be even greater.

“We carried out a study on a different

application in which the ROBOSHOT ran at

3kW per hour, compared with a rival allelectric

machine, which ran at 6kW per hour.

This would equate to a difference of

26,000kWh over the year, which, at current

energy prices, would result in a £7,000

saving,” says Tom.

Prioritising energy efficiency

For Bloom-in-Box, the ROBOSHOT’s

outstanding energy performance is a

cornerstone of its sustainability strategy. The

company was originally worki0ng towards

carbon neutral production but has shifted its

focus to investing in on-site energy reduction

instead, believing it can make more impact

with this approach.

“When you are carbon neutral, you offset

the carbon you make to a company,

organisation or project around the world that

is carbon negative. But when you delve into

it, some of these projects won’t yield a carbon

reduction for another 25 years. I felt that the

money used to do this would be better spent

on reducing our own energy consumption on

site, in a bid to improve the business’s

footprint,” explains Tom.

He continues: “The FANUC ROBOSHOT

is a huge part of reducing our carbon

footprint as a result of its superior energy

usage; it is much lower than other machines

on the market and lower than the other

machines we have on site.”

Meeting increased demand

In line with this strategy and in the face of

increasing demand, Bloom-in-Box has

invested in two further ROBOSHOT

machines to expand its capacity. This is being

driven primarily by two applications: scoops

and measures from the booming active

nutrition market and a compostable product

for clay pigeon shooting that Bloom-in-Box

has designed and patented.

The RO`BOSHOT S50iB was installed in

August 2023, and Bloom-in-Box says this

smaller machine runs at 2kW per hour,

generating even larger energy savings than

the original S150iA. The company’s most

recent purchase, a ROBOSHOT S100iB was

delivered at the start of 2025.

“We chose these two machines because of

the energy savings we know we can expect

from FANUC, along with their ability to run

our existing products as well as new lines we

are working on,” notes Tom.

Benefits for life

Besides generating cost savings through

reduced power consumption, the

ROBOSHOT machines also keep Bloom-in-

Box’s capacity charges low.

“We only run on a 100 Amp supply,

which is approximately 60kVa. A lot of

injection moulders require 250kVa and they

pay high capacity charges for having that

supply, regardless of consumption,” said

Tom.

But energy efficiency is not the only

reason why FANUC’s injection moulders are

a sustainable choice for Bloom-in-Box –

FANUC’s promise to provide lifetime

support on its products is also a major factor.

“FANUC machines are built for life, with

on-the-shelf spare part availability

guaranteed for 25 years and beyond that,

lifetime repairs. This means that we are not

having to replace machines every few years,

which is not only beneficial from a cost point

of view but also lessens environmental

impact through reduced raw material

consumption,” says Tom.

https://www.fanuc.eu/eu-en/


Tel: +44 (0) 161 330 4242

Fax: + 44 (0) 161 343 1347

Email: hq@newcentury.co.uk

www.newcentury.co.uk

Unit 2 Riverside Industrial

Estate,

Margaret Street,

Ashton-under-lyme.

Lancashire. OL7 0QQ

Mazak VCN 530C vertical machining centre, New 2017, Mazatrol

Smooth G, 1300 x 550mm table, BT40, 4th axis, speeds to

12000rpm, X=1050 Y=530 Z=510mm.

£P.O.A.

Mazak VCS 530 vertical machining centre, New 2014, 1300 x

550mm table size, BT 40, speeds to 12000rpm, 30 ATC, X=1050

Y=530 Z=510mm, Mazatrol Matrix NX2 CNC. £P.O.A.

XYZ CT 65 LTY CNC lathe, New 2019, Siemens 828D Shopturn, C

axis, Y axis, milling, tool setter, swarf con, 65mm bore, 220mm max

dia, 490mm max length.

£P.O.A.

XYZ RLX 425 x 1.25m CNC lathe, New 2022, ProtoTRAK RLX CNC,

480 x 1250mm capacity, 4 station toolpost, speeds to 2500rpm,

80mm bore, tooling.

£P.O.A.

Matsuura MAM72-35V 5 axis vertical machining centre, 5 axis

simultaneous, G-Tech 31iB CNC, 15000rpm, 130mm dia table, 32

pallets, 240 ATC, X=550 Y=440 Z=580mm B, C axis. £P.O.A.

Doosan Puma MX 3100S CNC lathe, New 2012, SWM Autoblok hyd

steady, twin spindle, B and Y axis, swarf con, 100mm bore, Fanuc

31i, 760mm max dia. 1540mm lgth. £P.O.A.

Tel: +44 (0) 161 330 4242 Fax: +44 (0) 161 343 1347

Email: hq@newcentury.co.uk Website: www.newcentury.co.uk

TOP QUALITY MACHINERY

www.newcentury.co.uk


EMO HANNOVER 2025 WORLD TOUR

“HELLO, EMO COMMUNITY IN THE UK!”

Manufacturing Machinery World

visited the EMO World Tour in

London and gained the

following observations from the

EMO Team

EMO is far more than just a trade fair. Under

the motto Innovate Manufacturing, it stands

for innovation, internation-ality, inspiration,

and the future of metalworking. As a platform

for dialog between all the international

players in the industry – manufacturers and

users, the trade fair is unique in the world

since nowhere else can visitors find so much

international expertise as at EMO. In 2023,

over 1,800 exhibitors from 45 countries

attracted around 92,000 trade visitors from

almost 140 countries, including 1,030 visitors

from the United Kingdom.

EMO is the only trade fair to present the

entire value-added chain for metalworking:

from machine tools, production systems,

additive processes, precision tools and

automation through to measuring technology,

quality assurance, software and accessories.

Our target groups are the global industrial

trendsetters: mechanical engineering,

automotive industry, aerospace engineering,

metalworking and metal processing, medical

technology, energy suppliers, but also the

electronics industry.

This year, we are celebrating a very

special anniversary as EMO will be 50 years

old. Established in 1975, the trade fair has

brought the know-how in the industry

together for half a century and is playing a

leading role in shaping the future of

metalworking. EMO has become a global

institution and a fixed date in the trade fair

calendar. The anniversary clearly shows how

far we have already come and how much

future potential we still have.

Feedback from exhibitors and discussions

with visitors prove that EMO Hanover is also

highly valued by British companies as a

communication platform. Confidence is

appropriate, despite the turbulent times and

the global upheavals we are currently

experiencing. The analysts at Oxford

Economics are cautiously optimistic under

the given circumstances and assume that

industrial production in the UK will continue

to pick up speed. The most important

customer sectors of the machine tool industry

are also growing more dynamically than

industrial production as a whole. In addition

to the automotive industry, these primarily

include electrical engineering/electronics,

medical technology and the energy sector.

There are also strong customers for machine

tools in the aerospace industry, precision

engineering and in metal production and

processing. Abroad, demand for machining

The EMO Team: Stewart Lane; Dr. Markus Heering; James Selka; Onuora Ogbukagu.

centers, grinding machines, and laser

machines is particularly high.

Their largest customer industries are also

strongly represent-ed as visitor groups at EMO

Hanover. The trade fair comes at just the right

time. Especially in this phase, when some

companies are still hesitant to invest, it is

important to show a presence and convince

our customers of the positive effects of

modernised production and investments in

technological progress.

Modern machine tools and innovative

production systems are essential for the

development of an efficient industry. In 2024,

machine tools worth over EUR 660 million

were produced in the UK. The majority of

British production, a total of EUR 603 million

worth of machine tools, was exported.

Products worth over EUR 926 million were

imported. Germany is the most important

supplier and third most important market for

British manufacturers.

WHAT EMO IS OFFERING FOR

BRITISH INDUSTRY

Renishaw, Matrix and Castrol as well as Vision

Engineering, Filtermist and CloudNC, whose

presence also underlines their importance as

specialists and leading producers in the global

market. They not only showcase innovative

and high-quality machines as well as modern

manufacturing technolo-gy and AI, but also

demonstrate their expertise in industrial and

non-contact measurement technology, rapid

prototyping and additive manufacturing.

Applications can be found in the automotive

and mechanical engineering industries as well

as in the aerospace and medical technology

sectors.

In addition to maintaining existing

contacts, EMO offers numerous starting points

for establishing new business relationships.

The visitors, nearly all of whom are production

experts, come from almost 140 countries.

Every one of them is a potential customer.

EMO FOCUSING ON GLOBAL

MEGATRENDS

The industry all over the world is in the middle

of an extensive transformation process. Similar

challenges can be seen everywhere:

Competition is intensifying. Investors are

taking a wait-and-see approach. Costs are

rising. The demand for sustainable products is

increasing. Ageing of society and the

subsequent increase in the shortage of skilled

workers is also making advances more

difficult while the integration of new

technologies such as additive manufacturing

and artificial intelligence necessitates

continuous advanced training.

During EMO 2025 more than 1,400

exhibitors (latest figures) from 40 countries

will present solutions to these challenges.

Experts will discuss the megatrends of

automation, sustainability, digitalization and

artificial intelligence, and examine their

progress in metalworking.

AUTOMATION FOR GREATER

EFFICIENCY IN BRITISH

Against the background of high quality

requirements and the shortage of skilled

workers, automation is vitally important for

the industry in Britain. Automation solutions

increase efficiency and quality in the

production process. They represent one of the

main drivers for investments and are offered

in many different forms by numerous EMO

exhibitors. Automation replaces manual

activities and ensures more transparency in

the entire production process. Automation

should be easy to operate, be flexibly

adaptable to the individual needs of British


EMO HANNOVER 2025 WORLD TOUR

users, and be capable of being integrated in

manufacturing from series production

through to economical single-piece

production. Automation extends from simple

solutions such as pallet changers and handling

systems through to the use of robots and

autonomous factories with self-driving

systems. Automation also means help for

machine operators, for example through

assistance systems. A growing trend is the

integration of ancillary processes such as

cleaning, labeling or measuring.

Visitors to EMO 2025 can look forward to a

wide range of automation solutions since

many exhibitors are continuing to upgrade

their machines with these solutions. The joint

stand Cobot Area will focus even more closely

on automation. Collaborative robots, their

potential uses, and applications will be

presented there. They include grippers,

machine vision, measuring systems, software,

industrial electronics, feed systems, and much

more besides.

SUSTAINABILITY FOR GREATER

CLIMATE PROTECTION

A large number of countries are focusing on

measures for greater climate protection and

investments in the green transformation of

their industry. In the United Kingdom, billions

of euros in funding are to flow into the

decarboniza-tion of the country, primarily into

the National Wealth Fund. In addition to

gigafactories and port expansion, this in turn

promotes hydrogen projects, CO2 capture and

green steel, for example.

The focal points of sustainability in

production are lower energy and material

consumption, and the introduction of a

recycling economy. Experience shows that

investments in new machines lead to energy

savings of around 25 percent. The CO2

footprint is thereby reduced. Numerous

individual measures are achieving the desired

objective in this respect. Modern electric

motors and innovative drive technology save a

considerable amount of electricity compared

with the predecessor generation. Other

determining factors include improved control

technology, optimized design of compressed

air and hydraulic applications, or frictionminimized

ware-housing and management

systems. Ancillary and follow-up processes

also play an important role here, for example,

temperature control of cleaning baths during

parts cleaning or cooling of a machine.

The Sustainability Area at EMO 2025 will

be the ideal meeting point to experience stateof-the-art

solutions for sustainable production

in future. Exhibitors will provide information

there on trends in energy efficiency, the

integra-tion of regenerative energies,

recycling, and lifecycle concepts. They not only

promote climate protection, but also reduce

production costs in times when energy and

raw materials are scarce.

ARTIFICIAL INTELLIGENCE AND

DIGITALIZATION FOR HIGHER

PRODUCTIVITY

Digitalization and networking have long been

topics in production. Artificial intelligence has

now been added. However, there are still some

parameters in order to attain higher

productivity with data and develop new

business models. Semiconductors make it

possible for users to design their production

processes more intelligently by harnessing

technologies such as the Internet of Things

(IoT) and artificial intelligence (AI). They

create transparency through the efficiency of

production processes, facilitate real-time

monitoring and control of machines and

processes, and also enable predictive

maintenance.

The basic prerequisite here is the use of

open, standardized data interfaces. Machine

manufacturers from the UK are now familiar

with the global umati (universal machine

technology interface) initiative or have already

joined it. umati will once again be

demonstrating the benefits of standardized

machine networking at EMO 2025, and this is

of great interest to British users. umati is also

cooperating with NC-Link from China and mt

connect from the USA, enabling data exchange

with three systems.

Digitalization and networking also

promote the individualiza-tion of products

and adaptation to rapidly changing market

requirements. With methods such as Mass

Customization, British companies can

manufacture small batches of customized

products without losing the efficiency in series

production.

It is important to integrate data analyses

and big data in production processes.

Evaluation of large data volumes can help to

optimize production processes, detect errors at

an early stage, and use resources more

efficiently. This increas-es competitiveness on

the global market significantly.

The joint stand AI + Digitalization Area

during EMO 2025 will show investors from

industry and administration the latest

networking methods coupled with artificial

intelligence. This is also an opportunity for

manufacturers from the UK to position

themselves in this field.

THE FUTURE OF BRITISH

METALWORKING

Dear readers, Progress in all three fields is

driving industrial production in the UK

forward. These advances can stimulate

investments and boost demand for production

technology. In order to be up-to-date together

with you, we, as the organizer of EMO, are

endeavoring to cover the main areas in metalworking.

This will not only be reflected, for

example, at the Additive Manufacturing joint

stand where the latest applica-tions in the area

of additive manufacturing will be presented.

With an eye on the future and our young

talents, the Mechanical Engineering Youth

Foundation is playing a decisive role in order

to strengthen young specialists for future

challenges. Qualified training is the basis for

the success of the industry. Targeted support

measures are helping here to ensure that the

mechanical engineering industry will also

remain innovative and competitive in the long

term. These measures also show how training

can best be oriented towards the current

demands in technology, digitalization and

artificial intelligence in companies. The Startup

Area, where young innovative companies will

present their forward-looking technologies,

will also make a corre-sponding contribution.

The EMO motto Innovate Manufacturing

is therefore more than just a slogan. It is an

appeal to suppliers and users to bravely

exploit the possibilities of new technologies.

The products and services on offer during

EMO will provide suppliers and users with a

great deal of inspiration and new ideas in this

respect. Both are the driving forces behind

your business success.

https://emo-hannover.com


MEDICAL ENGINEERING

MEDICAL MANUFACTURER TO TAKE DELIVERY OF

LATEST BUMOTEC MACHINE

Ireland is the epicentre of the medical

industry, and on the 11th and 12th of June,

this will be showcased at the Manufacturing

Solutions Ireland exhibition. Starrag will be

presenting its latest innovations with the

Starrag Bumotec 191neo taking centre stage

on Stand T7.

The Starrag Bumotec 191 will be delivered

to Smithstown Light Engineering Ltd

immediately after the show. Smithstown

opened its doors for business 50 years ago

with just four toolmakers; now, it has three

manufacturing sites and over 285 employees.

With two sites in Shannon and another in

Rzeszow, Poland, the company is on an

aggressive growth trajectory, a fact

underpinned by the Rzeszow division

recently moving into a new 50,000 ft² factory.

Working with the world's leading medical

device and orthopaedic companies,

Smithstown has invested in the Bumotec 191

to streamline its throughput and maximise

efficiency.

Shannon-based Smithstown transitioned

to medical manufacturing in 1990, and it

continually invests in the very latest

technology. This sees the company work

with renowned clients such as Stryker,

Boston Scientific, Zimmer Biomet, and Cook

Medical, to name a few. With over 14 million

components manufactured annually, the

Irish manufacturer adopts stringent quality

measures that are a necessity for ultraprecision

medical device parts used in lifesaving

surgery. It is here that the Bumotec

191neo will create an impact.

Alluding to why the company has

purchased the Bumotec 191, Smithstown

Light Engineering CEO Gerard Henn says:

“We have been interested in the Starrag

machines for several years, and it was a case

of finding the right opportunity for our

business. The Bumotec 191 is perfect for

small intricate mill/turn parts, and we have

bought this machine for a number of reasons.

Primarily, it will support our NPI (New

Product Introduction) team that supports our

customers from RFQ through product

development and iterations into production.

Over any 2 to 3-month period, our NPI team

will be working on 10 to 15 development

projects that will range from prototypes to

small batch runs.”

“This development work will eventually

dovetail into production. We see the

Bumotec 191 as both a highly flexible

machine that will support the NPI team and

as an extremely productive machine for highvolume

manufacturing. So, we expect the

Bumotec 191 to be the first of many to arrive

at Smithstown, as it works perfectly with

orthopaedic and medical device components

from development through to production.”

The Starrag stand will undoubtedly boast

the most dynamic machine at the event with

the Bumotec 191neo, but the company is

equally renowned for its more extensive and

more robust machine tools for the general

manufacturing, automotive, aerospace,

offshore and power generation sectors. To

this end, Starrag experts attending the show

will be keen to discuss the merits of the

Heckert H Compact Series, the impressive

STC series of horizontal machining centres,

the new Droop+Rein FOGS HD, a 6-axis

overhead gantry-type machining centre and

much more. So, regardless of what your

manufacturing requirements are, the Starrag

stand at Manufacturing Solutions Ireland

will have the solution for you.

www.starrag.com


SUPPLIERS OF QUALITY USED MACHINE TOOLS

XYZ LPM 3 CNC MILL

REFURBISHED COL TRI

2000 LATHE

JONES & SHIPMAN 1311

GRINDER EX COND

BROTHER TC 32B TWIN

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DOOSAN DNM 500II VMC ADDISON EVERISING 560

HA BANDSAW

JONES & SHIPMAN 540

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XYZ LPM VMC

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BUTLER 8" PRECISION

SLOTTER

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SNOW HR400

RING GRINDER

COLCHESTER MASTIFF 80”

FULLY REFURBISHED

GAUGES LTD

PeniCo RotaRy

GRindinG table

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to rotary work

• Robust construction

For further details contact

Penico Gauges ltd

tel: 01274 511044

Fax: 01274 510770

email:

penicogauges@yahoo.co.uk

Web: www.penico.com

Flexible automation solutions

HILMA.ASH

automated workholding

Hydraulic, double-acting vice with

long travel

Ideal for automated component

load/unload

Reliable workholding for better

workpiece quality

STARK Zero-Point clamping option

for high precision

Find out more at

www.roemheld.co.uk

or call 01670 281400

Roemheld workholding. Driving Innovation through Manufacturing


NEW PRODUCTS – NEW PRODUCTS – NEW PRODUCTS

NEXT GENERATION CNC MACHINES FOR FORKLIFT

MAST CHANNEL MANUFACTURING

Unisign Machine Tools presents the next

generation of CNC machines for forklift mast

channel machining - the UNIMAST.

This is an advanced CNC machining

center specifically designed for the ultraefficient

production of forklift truck mast

profiles. With its unique ability to process

mast channels in pairs, the UNIMAST

delivers unmatched productivity, flexibility,

and automation, setting a new benchmark in

the industry.

The UNIMAST is designed to maximize

throughput by machining left and right mast

beams simultaneously in a double NCcontrolled

indexer. This approach ensures a

smooth production flow and reduces cycle

times while maintaining exceptional

accuracy. The machine's fully automated

operation, including a FIFO-based handling

system, minimizes downtime and

streamlines integration into any

manufacturing process. The UNIMAST

reaches an output of up to 80.000 pairs per

year.

Forklift mast production requires

adaptability. The UNIMAST accommodates

a variety of profile shapes (H, U, I, and

custom-shaped profiles) from 1 to 8 meters in

length, without the need for time consuming

retooling. Thanks to its rotating machining

capability, all four sides of a profile can be

processed in a single setup, ensuring optimal

precision with minimal manual intervention.

Mast channels are either placed manually

on the loader or automatically retrieved from

your warehouse. Scanning the barcode or

other product codes matches the appropriate

machining program, and the machine

automatically configures itself. After

machining, the channels are transferred to

the exit position, ready for the next

operation.

Unisign prioritizes both productivity and

safety. The UNIMAST's fully enclosed design

enhances workplace safety by containing

chips and machining debris within the

enclosure. Additionally, the system's

intelligent chip management and conveyor

system ensure clean and efficient operation.

Benefits

• High output: Capable of machining up to

80.000 pairs per year.

• Seemless integration: Fits effortlessly into

your existing production lines.

• Autonomous operation: FIFO system

ensures efficient processing with minimal

intervention.

• Exceptional flexibility: Easily adapts to

different profiles in shape and length.

• User-friendly: Easy programming and

intuitive operation.

• Enhanced safety: Full shielding from

machining processes for operator safety.

"The UNIMAST represents a major

advancement in CNC machining for forklift

mast manufacturing," said Paul Lennaerts,

Operations Manager at Unisign. "lts

unbeatable efficiency, automation, and

adaptability helps manufacturers reduce

costs, enhance precision, and streamline their

production lines like never before."

www.unisign.com

AUTOMATIC CLAMPING OF HEAVY DIES

German workholding and handling equipment manufacturer

Roemheld, whose UK subsidiary is located in Cramlington

(www.roemheld.co.uk), has introduced a new, robust, adaptable

system for automatically and rapidly clamping dies of various sizes to

a press ram. Flexline R is suitable for quick setups in automated press

lines and other applications requiring frequent die changes.

Numerous variants can be configured to suit individual customer

requirements.

Based on the company's Flexline system, the new product has

been further developed to accommodate higher loads and

demanding operating conditions. It is equipped with a stainless steel

pull-push chain that replaces the previous plastic version, plus

reinforced stops and reliable sensor technology, while offering

improved emergency protection. The chain case, all brackets and the

sheet metal parts are also made of stainless steel.

Multiple units, commensurate with the weight of the die, are

mounted at regular intervals along the face of the ram at the T-slot

positions. The electromechanically-driven pull-push chain in each

unit automatically moves an integral hollow piston cylinder from the

park position to the die edge. Additionally, electric and hydraulic

power is delivered to the clamping element via the chain,

eliminating the need for a separate energy

supply.

Improved position monitoring is a

result of having a high-precision

magnetic field sensor to detect the die

location, while an inductive sensor

reports the position of the clamping

element on the die. Optionally, the end

position of the chain can be verified using a

sensor integrated in the chain case.

New also are reinforced brackets for

position monitoring to ensure maximum

operational safety. An emergency release on

the drive motor provides additional

protection in the event of an accident. If

necessary, the die can be released manually.

Flexline R is available with two

adjustment tracks - 660 mm or 1100 mm

long - which defines the length along the

press ram's T-slots that one of four different

clamping elements can travel. Depending

on requirements, single or double-acting

hollow piston cylinders are supplied with

up to 104 kN clamping force and operating

pressures of 245 or 400 bar. The unit's

motor can be mounted on the left or

right.

Due to its compact design, low

weight and the use of low-maintenance

modules, Flexline R is configured to meet

the demanding requirements of modern

press lines. The modules are easy to replace,

simplifying servicing and reducing downtime.

The electrical interface is via Harting connectors

with IP65 protection.

www.roemheld.co.uk



NEW WIRE EDM SERIES IMPROVES

ACCURACIES AND FLEXIBILITIES

It used to be the case, certainly as far as new

wire EDM machine tools were concerned,

that one-size does not fit all and that, as a

consequence, the popular belief was that

some machines were better suited for some

things, and others were better at something

else.

Nobody could comprehend that there

were EDM machines that did everything

well. Until now.

GF Machining Solutions’ CUT X machines

(CUT X 350 and CUT X 500) have challenged

conventional thinking, and here’s how and

why.

Developed and manufactured by GF

Machining Solutions in its Losone,

Switzerland factory, these EDM machines are

available in two sizes: the CUT X 350

(accommodating maximum workpieces of

800mm x 550mm x 250mm) and the CUT X

500 (accommodating maximum workpieces

of 1,050mm x 700 by 250 mm).

Both machines are extremely accurate

because of a new thermal management

system employed and by their optimised

mechanics, which also help improve surface

quality.

Consistent thermal conditions are

maintained by using sealed cabinet and

doors that ensure cold air containment

within the workspace as well as controlled

air flow.

By keeping heat sources away from the

machine’s mechanics, the machines perform

consistently without being affected by

external temperature fluctuations.

AI Algorithm Predicts Deformation

The machine’s CNC collects data from an

array of temperature and humidity sensors

located inside and outside of the work area to

further maintain ambient workspace

conditions. The data drives an artificial

intelligence (AI) algorithm that predicts

possible thermal deformations and

deviations, compensating the positioning of

the X, Y, U, and V axes.

This AI-driven compensation enables

high accuracy even with external

temperature fluctuations - common during

long cutting cycles and periods of operation.

These EDMs also have the ability to

switch between open and closed wire guides

(sometimes known as V and round guides)

respectively…on the same machine.

The wire guides have interchangeable

cartridges that can be switched by the

operator in less than 15 minutes (five minutes

to change the cartridge and 10 minutes to

align the wire circuit).

Open guides are more suitable for straight

or less than three-degree taper angle cuts and

can handle varying wire diameters without

needing to be changed. Closed guides

provide high accuracy, greater speed and

superior surface finishes for taper cuts up to

30 degrees.

Increased EDM Cutting Speed

New additively manufactured upper and

lower heads increase the cutting speeds of

the machines. The heads reduce the distance

between the guides and the part, creating

better accuracy during the cut, whilst also

increasing the amount of fluid that is pushed

through to optimise flushing conditions and

helping to increase cutting speeds.

Advanced software accessed by the

operator through the UNIQUA humanmachine

interface (HMI) is used to set the

necessary power settings to achieve the

desired result. The machines’ Intelligent

Power Generators with Direct Power

Supplies (IPG-DPS) calibrate in the correct

power settings with algorithms based on

decades of work by GF Machining Solutions

to deliver specified surface finishes and

accuracies at specific speeds.

www.gfms.com/uk

SENSOR TECHNOLOGY LTD UNVEILS SGR523: A

BREAKTHROUGH IN TORQUE AND ANGLE MEASUREMENT

Sensor Technology Ltd proudly introduces

the SGR523, a state-of-the-art digital rotary

torque sensor equipped with an integrated

incremental angle encoder. This innovative

addition to the TorqSense SGR series sets a

new benchmark for precision in torque and

angular position monitoring across various

industrial applications.

The SGR523 employs non-contact strain

gauge technology, eliminating the need for

traditional slip rings and enhancing

reliability. Its high-resolution angle encoder

delivers up to 10,000 pulses per revolution

with a remarkable resolution of 0.009°,

making it ideal for applications requiring

meticulous torque-angle analysis, such as

mechanical testing, automated assembly, and

process control.

Key Features:

• Torque measurement range from 175

mNm to 20 Nm

• Accuracy of ±0.1%

• High mechanical overload capacity of

400%

• Overrange reading capability of 250%

• High digital sample rate of 4000 samples

per second

• Digital outputs: RS232 and USB

(standard); CANbus and Ethernet

(optional)

• Bi-directional angle and rotation count

• Speed measurement up to 9000 RPM

• Compatible with TorqView Advanced

Torque Monitoring Software

• Lifetime warranty

The SGR523's advanced capabilities

enable engineers to detect mechanical

anomalies, such as rotational stiction or

thread damage, by analysing torque versus

angle plots. This dual-parameter monitoring

is crucial for quality assurance in

manufacturing processes, including bottle

cap tightening and bolt fastening.

www.sensors.co.uk



HEXAGON LAUNCHES MAESTRO – THE NEXT-

GENERATION COORDINATE MEASURING MACHINE

Engineered for speed, precision, and performance, MAESTRO meets

the evolving demands of modern manufacturing and delivers quality

remastered

• Faster inspection with no trade-offs – designed and engineered

from the ground up to deliver precision while closing productivity

gaps and eliminating bottlenecks

• Enables intuitive operation for all skill levels through simplified

workflows and cloud-powered software

• Built for connected facilities with an end-to-end digital

architecture, seamless automation integration, and scalable upgrade

paths

Transforming quality inspection with high-speed, connected

measurement workflows, Hexagon’s

Manufacturing Intelligence division today

announces the launch of MAESTRO, an allnew,

next-generation coordinate measuring

NEW TOOL HOLDER

FOR GROOVING

SYSTEM

To provide users with enhanced versatility,

the properties of the various tool holders in

Horn’s 229 grooving system have been

combined into one design having two

connections for internal transfer of coolant. It

may be routed through the holder via a

threaded port on the side to the insert

clamping finger. Alternatively, it can be

directed at the insert flank face via a different

hole. Either enables high performance

internal, external and face grooving, as well

as parting off.

Horn offers the compact, square shank

tool holder in sizes 16 mm x 16 mm, 20 mm x

20 mm and 25 mm x 25 mm. All holders are

available from stock for cutting widths of 3.0

mm, 4.0 mm, 5.0 mm, 6.0 mm and 8.0 mm.

Grooving depth is independent of the size of

the tool holder. The shanks are made of highstrength

steel, which ensures high precision

of the insert seat and long service life of the

grooving system.

www.phorn.co.uk

machine (CMM) engineered from the ground

up to meet the rising productivity demands

of modern manufacturing. Designed to

combat global skills shortages and increasing

quality requirements, MAESTRO sets a new

standard for speed, simplicity, and digital

integration in metrology.

Expanding on Hexagon’s heritage of

metrology excellence, MAESTRO is built

upon four principles: to be fast, easy to use,

connected and scalable. Its digital-first

architecture offers the industry rapid

measurement routines, an intuitive user

experience and seamless data integration.

With modular software and hardware, it is

designed to scale with evolving production

Walter is enhancing its expertise in the

machining of non-ferrous metals with its

new range of PCD milling cutters. As most

PCD tools are often customised solutions,

Walter is also expanding its standard ISO N

range with the solid MP271 and MP470

milling cutters.

The three-edged MP271 drill slot cutter,

available in 16 to 25mm diameter, features a

segmented cutting edge length of 30mm and

a centre cutting edge, making it ideal for

deep depths of cut. This makes the MP271

the ideal choice for operations such as

trimming, as its differential pitch geometry

minimises vibration.

Complementing the MP271 is the doubleedged

MP470 spherical cutter, available in

diameters of 4, 6, 8, 10, 12 and 16mm. This

two-flute ball-nosed end mill is designed for

creating and finishing free-form surfaces.

Depending upon the diameter selected, the

MP470 ball-nosed end mill has a cutting

length from 4 to 14mm with an overall length

of 55 to 80mm.

Both PCD milling cutters have been

specifically developed for ISO N materials

such as aluminium, Al-Si alloys, magnesium

alloys, copper alloys and fibre composites.

needs, making it ideal for aerospace,

automotive, and high-precision

manufacturing environments where there is

a high demand for accuracy to deliver safety,

compliance, and performance.

Building on Hexagon’s extensive global

metrology expertise, MAESTRO features a

newly-developed digital architecture,

incorporating digital sensors, a single cable

system, and a completely new controller with

brand new firmware. Together, these new

capabilities increase throughput, streamline

the complete measurement operation, and

ensure future-ready connectivity for modern

production environments.

https://hexagon.com/products/maestro

NEW SPECIALISTS FOR THE

STANDARD PROGRAMME

Utilising Walter’s WDN20 PCD grade, the

new arrivals can significantly extend the tool

life and machining performance.

The brazed PCD cutting edges are also

suitable for reconditioning. Combining this

opportunity to recondition with the

substantial extension of tool life significantly

enhances the tools’ sustainability.

Furthermore, this reduces the costs of cutting

tools to further increase the costeffectiveness.

The specific properties make

these exciting new PCD milling cutters

particularly appealing for manufacturers

machining aluminium in general mechanical

engineering as well as in the automotive and

aviation industries.

www.walter-tools.com


PSL DATATRACK INTRODUCES GOODS RECEIVED

‘BAR WIZARD’ FOR ENHANCED TRACEABILITY

PSL Datatrack, a leading provider of

production control software for subcontract

precision engineers, has released its latest

innovative feature: the Goods Received ‘Bar

Wizard’. This new tool takes traceability to

the next level, enabling individual bar

traceability beyond the traditional level of

batch monitoring.

PSL Datatrack enables its users to

manufacture quality components that are

right first time, sold at the right price and

delivered on time. The system provides vital

information to management and the shop

floor in the most efficient way possible and is

scalable to meet the unique requirements of

the business using it. Starting with a

quotation, the system navigates the user

through sales orders, purchasing,

scheduling, quality and more, ending at the

point of customer invoice.

The new ‘Bar Wizard’ is integrated within

the Goods Received module, offering users a

quick and efficient method to create separate

Goods Received Notes (GRNs) for each bar

within a delivery. This utility is designed to

meet the stringent traceability needs of

customers who must track individual bars of

material, whether purchased in metres or

kilograms, to meet the requirements of ISO

9001:2015 and other accreditations.

An additional button appears when

booking in materials, providing an intuitive

user interface. Users can continue to raise a

single GRN in the traditional manner or

switch to the ‘Bar Wizard’ for detailed

itemisation, specifying lengths or weights for

each bar received. The utility opens in its

own frame, allowing users to see booking

details concurrently and ensuring all

quantities are accurately accounted for

before finalising the GRNs.

The Goods Received module itself is

designed to track complete receipts with full

traceability and storage of Supplier/Mill

certificates. It automatically updates

corresponding purchase orders and material

stock records, ensuring seamless integration

and accurate inventory management. It also

ensures that the user does not have to reenter

any purchasing data at the purchase

invoicing stage.

“Goods Received also simplifies the

process of partially received orders, making

the outstanding balance clearly visible and

ensuring secure digital storage of all relevant

supplier documentation,” comments Geoff

Gartland, Managing Director of PSL

Datatrack.

PSL Datatrack continues to develop

features that streamline production

processes, enabling its customers to save

time, increase sales and ultimately maintain a

steady cash flow. The new ‘Bar Wizard’ is

another testament to PSL Datatrack’s aim to

supply a practical, simple and logical

solution to controlling production and

helping users to manage their businesses

more efficiently.

“The introduction of the ‘Bar Wizard’

marks a significant advancement in how our

customers can manage their material

traceability,” Geoff concludes. “This feature

not only supports our commitment to

precision and efficiency but also caters to the

growing demand for detailed traceability in

the subcontract precision engineering

industry.”

www.psldatatrack.com



SECO BOOSTS THREADING PRODUCTIVITY WITH

EXPANDED PORTFOLIO OF TAPS

Seco expands its tap range with T30 for

versatile use across materials and T35 for

high-performance threading in specific

materials for high-volume production Seco

has significantly expanded and updated its

portfolio of threading taps with the addition

of two new specialized and general purpose

tool families. The new T30 taps increase

flexibility and provide reliable performance

across a wide range of materials, while new

T35 taps deliver high threading performance

for specific materials to optimize highvolume

production environments.

An optimal tap for every application

Seco T35 taps include options optimized for

material groups, including T35-P for alloyed

steels, T35-K for cast irons, T35-H for tough,

abrasive materials and T35-N for aluminum.

T35-P, T35-K and T-35H taps all feature a

TiAlSiN coating applied via HiPIMS

technology. This provides an extremely

smooth, hard and crack-resistant surface for

high wear resistance and long, predictable

tool life.

T35-N taps achieve excellent tool life and

part quality in aluminum thanks to smooth,

large flutes that facilitate efficient chip

formation and evacuation.

“Manufacturers that need to thread a high

Bielefeld, Germany, 7th May 2025 – High

Pressure Connectors Europe, a division of

Parker Hannifin, the global leader in

motion and control technologies, today

announces the launch of two new

intrinsically safe pressure sensors, the

SCP10 and SCP11. These sensors are

specifically designed for use in hazardous

environments, particularly in applications

involving hydrogen. Both sensors meet

rigorous ATEX certification requirements,

volume of holes within a specific material

group will find significant value in the T35

family,” said Seco Product Manager

Radoslaw Zdanowski. “By applying a T35

tap matched to the part material, shops will

gain longer tool life and threading reliability,

resulting in increased process security and

improved cost performance.”

High flexibility for agile production

ensuring safety and reliability in critical

settings.

The SCP10 pressure sensor is engineered

for use with liquid and gaseous media in

hazardous areas, while the SCP11 is

specifically designed for hydrogen

applications. Both sensors comply with ATEX

certification standards for Zone 0 (II 1G Ex ia

IIC T4 Ga) and Zone 1 (II 2G Ex ia IIC T4 Gb).

The SCP10 additionally meets requirements

for Zone 0 (II 1G Ex ia IIB T4 Ga).

Ideal for high-mix, low-volume production,

Seco T30 taps feature a universal geometry

for effective use across many materials. The

flexibility of T30 tools allows shops to

simplify their tooling inventory by replacing

rarely used specialized tools that are tailored

to specific applications.

www.secotools.com.

PARKER INTRODUCES SCP10 AND SCP11 ATEX-CERTIFIED

PRESSURE SENSORS FOR CRITICAL ENVIRONMENTS

Utilizing a digitally calibrated

piezoresistive stainless steel measuring cell,

the SCP10 sensor can detect pressures

ranging from 1 bar to 1000 bar. The SCP11

handles pressures from 4 bar to 1000 bar.

A notable feature of the SCP10 and the

SCP11 sensors is their monolithic design,

which eliminates the need for internal seals,

material mixes, and weld seams. This design

reduces the risk of leaks, associated with

material fatigue at internal seals, and

enhances the durability of the sensors.

Additionally, the sensors are vacuum-tight

and elastomer-free, contributing to longevity

and reliability. The materials used in their

construction ensure broad media

compatibility, making them suitable for

diverse industrial applications. Importantly,

the SCP11 sensor’s construction is designed

to prevent embrittlement of the metal surface

due to exposure to ionized hydrogen.

Both sensors have a compact stainless

steel housing that allows for space-saving

installation, even in challenging

environmental conditions. They offer a range

of pressure options, output signals, and

connectors, making them suitable for various

industrial and mobile applications.

www.parker.com



SICK UNVEILS RUGGED, ACCURATE PBST

TOUCHSCREEN PRESSURE SENSOR

SICK Sensor Intelligence has launched the

PBST touchscreen pressure sensor. Building

on and complementing the company’s

existing range of high accuracy, reliable and

robust pressure sensors/switches, the PBST

multifunctional IO-Link sensor is SICK’s first

ceramic cell pressure measurement sensor,

delivering suppression of pressure spikes

and surges, as well as corrosion resistance.

The flexible PBST is designed to suit a

large array of pressure and vacuum

measurement, control and monitoring

applications for liquids and gases. It

combines an electronic pressure switch,

pressure transmitter and a colour

touchscreen display with a clear text menu

for visual indication of values. The sensor

provides switch, IO-Link and analogue

output in one compact electronic device for

flexibility and inventory control purposes.

SICK’s PBST pressure sensor is userfriendly,

accurate and robust

The PBST’s user-friendly, full-colour TFT

touchscreen display allows for easy

configuration of the device within seconds

via familiar technology, providing excellent

visibility on-site. It automatically shows

measured values in bar, requiring no special

conversion of IO-Link process data. In

addition to the touchscreen display, the

sensor can be configured remotely via IO-

Link and can be locked to prevent

unauthorised access.

With very high accuracy of ±0.5% of range

and capable of measuring -1 (full vacuum) to

GRAZ, APRIL 28, 2025. ANDRITZ Schuler, a

leader in single presses and laser solutions,

introduces the latest innovation in cut-tolength

technology. The Laser Blanking Line

1.18 DFT promises substantial benefits

compared to conventional cut-to-length lines

with shears, because it reduces the number of

work steps and increases material utilization.

The system’s ability to produce also unique

+600 bar (relative pressure), the PBST is ideal

for pressure measurement and control,

including hydrostatic level measurement. It

provides extensive diagnostic options via IO-

Link, including internal sensor temperature,

pressure peaks and predictive maintenance

data.

The ceramic thin-film pressure

measurement cell complements SICK’s

existing range of thin-film pressure sensors,

transforming the pressure into an electrical

signal. It provides high accuracy, very good

long-term stability and high corrosion

resistance. The PBST is suitable in many

different environments, due to its strong

resistance to dynamic pressure surges and

spikes, coupled with a wide temperature

range from -25 to +100°C and robust,

compact, completely stainless-steel housing.

Quick and easy to install, the PBST comes

with low storage costs, due to the short

parts next to trapezoids and rectangular

blanks ensures ongoing operational

efficiency and flexibility.

With this laser blanking line, for example

in the area of steel service centers, additional

shaped parts or cut-outs and holes can be cut

directly into the blanks in a single work step,

so that a subsequent additional work step for

cutting master blanks is no longer necessary.

delivery times and small number of variants,

improving inventory management. It comes

with a standard threaded connection but

offers a series of options to suit different

applications, including process adapters that

assist with suppressing/reducing pressure

spikes in the system.

Suitable for a wide range of industries

and applications, the PBST complements

SICK’s portfolio

Offering exceptional versatility of output

signals from one sensor, the PBST has been

developed to complement SICK’s existing

portfolio of pressure sensors. Its versatility

provides a wide application range: from

hydraulics and cooling lubricant circuit

systems to packaging machinery, processing,

electronics, solar machinery, pneumatics,

factory automation, CPG manufacturing and

tooling coolant systems.

https://www.sick.com/ag/en/

ANDRITZ SCHULER DEVELOPS INNOVATIVE LASER

TECHNOLOGY FOR CUT-TO-LENGTH-LINES

Furthermore, the newly developed system

offers substantial material savings through

intelligent cross cuts that align more closely

with the required final blank shapes,

maintaining high output rates of up to 45

parts per minute depending on the geometry.

The Laser Blanking Line 1.18 DFT is

capable of handling materials ranging from

0.6 to 6 mm in thickness directly from the

coil, supporting steel, aluminum, and

stainless steel – including high-strength

materials over 1000 MPa, which can often

lead to process-related difficulties with

mechanical die systems. The new line

concept eliminates the need for complex

foundation work and cable trays in the floor

as well as for a loop pit. With a length of

approximately 25-30 meters, the line is only

about half the size of a conventional cut-tolength

line with a shear and thus offers

optimized space utilization.

https://www.andritz.com/group-en


“UNBEATABLE”

New Smart Cube Fibre Laser

SIZES OFFERED

1,300 x 1,300mm

2,000 x 1,000mm

2,500 x 1,250mm

3,000 x 1,500mm

Price starts from

Exclusive UK

Distributor

● Up to 12kW

● Fully Protected

Enclosure

● High Precision

Rack & Pinion

● Raycus Laser Resonator

● Welded Tubular

Construction

● Slide out table for

easy load/unload,

up to 900kg

● Autofocus Laser Head

DEPENDABLE SERVICE & SUPPORT

www.axestatus.com email: sales@axestatus.com call: +44 (0)1908 647707

A06

PRECISION SPINDLE

REBUILDING

We offer a complete rebuild service of CNC

machining centre spindles, CNC lathe heads,

Grinding spindles (both belt driven & high

frequency types), Tailstocks, Fine boring spindles,

Milling spindles, Centre-less grinding spindles,

workheads, wheelheads etc.

TECHNOVA PRECISION LTD

Tel: 02476 366503 • Fax: 02476 361979

Web: technovaprecision.com • Email: will@technovaprecision.com

ryan@subcon drilling.co.uk

ON-LINE

www.machinery.world


CASE STUDY

NEW ACCURL LASER CUTTER HELPS STEEL PLATE

SPECIALIST OFFER NEXT-DAY LEAD TIMES

Middlesbrough-based SM Thompson (SMT),

a leading steel plate processing specialist, is

now able to offer clients shorter lead times

thanks to its investment in a new 12kW fibre

laser cutter with 4m bed. By installing the

ACCURL MasterLINE 4020 from Axe &

Status, next-day lead times are now

available, reducing from 2-3 days

previously.

Celebrating its 75th anniversary in 2025,

family-run SMT is among the region’s most

experienced companies within its sector.

“We began as a pure steel stockholder

back in 1950,” explains Managing Director

Harvey Thompson, grandson of company

founder Stanley Moorhouse Thompson.

“When my father Howard joined the

business in the 1960’s, he initiated a shift in

direction, introducing profiling services to

add value for customers. It started with flame

and plasma cutting - processes we still offer

today - but in recent years has progressed

into laser cutting, press braking and plate

rolling services.”

PRICE, QUALITY, DELIVERY

Serving a market where lead times are just as

critical as price and quality, SMT wanted a

way to reduce its current delivery time of 2-3

days. With three laser cutters already on site,

the way forward was to invest in another.

“We needed more capacity to shorten lead

times and further boost quality through the

latest laser cutting technology,” says Harvey

Thompson. “As a business, we invest

regularly in new machines and always crossreference

the market. We have a

responsibility to provide the best available

technology for the benefit of our customers.”

He continues: “Following extensive due

diligence, we settled on ACCURL.

Importantly, Axe & Status allowed us to visit

an existing user, which showed they had

complete confidence in ACCURL laser

cutters. The end user was really happy with

the machine, a factor that played a big part in

our purchase decision. There’s no doubt the

ACCURL is a step up from our other laser

cutters.”

SEAMLESS INSTALLATION

The ACCURL MasterLINE 4020 features a

4m-long bed (2m wide) with SMT selecting

the 12kW model. Arriving in February 2025,

the company describes the installation,

commissioning and training process as

seamless from start to finish.

“To be honest, it’s probably best

installation we’ve ever had. The

communication from Axe & Status was really

good throughout, supported by excellent

service. The ACCURL user we visited said

the back-up from Axe & Status was first

class, and we make them right on that score.”

Although the first ACCURL on site at

SMT, the 20-employee business reports a

very shallow learning curve. The company’s

highly trained operators are particularly

impressed with the machine’s features and

functions, and all prefer using the ACCURL

over the other laser cutters on site, whatever

the job. Batch sizes at SMT extend from 1-offs

to thousands.

“We traditionally offer mild steel plate,

but since entering the laser cutting arena a

few years back we’ve made big gains in the

stainless steel and aluminium markets,” says

Harvey Thompson. “We cut from 1-25mm

using laser, although the average is probably

around 10mm. For anything from 25mm and

above we turn to our flame or plasma cutters.

However, since the arrival of our new

ACCURL, I don’t think it will be long before

we phase out plasma. Laser is more efficient

and just as cost effective to run - and the cut

quality is better. We’ll probably end up with

just laser and flame cutters.”

UP TO 30% FASTER

Although the other laser cutters on site also

offer 12kW power output, SMT reports the

ACCURL MasterLINE 4020 cuts 20-30%

faster using the same gases - oxygen or

nitrogen (depending on material and

thickness).

“We’re not sure why and can only put it

down to better technology,” says Harvey

Thompson. “We can now offer next-day lead

times, so the ACCURL has definitely had the

desired effect. It’s quite a tough market at


CASE STUDY

present, which means any advantages new

technology can provide are a big help.”

NON-STOP CUTTING

SMT runs a three-shift system, five days a

week, with the ACCURL MasterLINE

running around the clock. Thanks to the use

of high-quality components such as the

machine’s RAYCUS fibre laser source and

BOCI cutting head, ACCURL laser cutters

can operate continuously seven days a week,

365 days a year.

“The cutting head is the core element for a

stable cutting process and high component

quality,” says Harvey Thompson. “Optimal

cooling ensures consistently precise cutting

performance, particularly for long-running

jobs with high laser power.”

The ACCURL MasterLINE series of fibre

laser cutters from Axe & Status is available in

models up to 60kW power output. Offering

low operating costs and top quality, the

machines are characterised by high dynamics

that deliver positioning speeds up to

180m/min and acceleration of 3G.

INVESTING IN THE FUTURE

As a progressive manufacturing business,

investment is clearly key to SMT, which can

today offer a host of added-value services

that extend beyond profiling to include

rolling, press braking, drilling and plate

marking. The company is certified to ISO

1090, an international standard focusing on

the execution of steel structures that ensures

quality and safety throughout production,

assembly and installation processes. SMT

also carries the ISO 9001 quality management

accreditation.

“Even in a tough market we’ve got to

keep investing,” he concludes. “In tandem

with our innovation and passion, new

technology means we remain ahead of the

competition. We’re constantly developing

new ways of working, and thoughts are

already turning to our next laser cutter,

probably with even larger bed size and more

powerful laser, perhaps 20kW or more.”

Big machines and big ideas will almost

certainly translate into a big future for SMT.

As recently as 2015 the company relocated to

a facility twice the size of its previous

premises. Looking ahead, the company is

convinced it can achieve further long-term

growth. With 75 years of experience and

success to call upon, few would bet against it.

www.axestatus.com


CASE STUDY

TECHNOLOGY DAYS -

MANUFACTURING FOR THE FUTURE

High precision, automation, and digital

technology – this is what the future of

metalworking looks like. During the

Technology Days event in Chemnitz, Starrag

showcased crucial building blocks and

highlighted machine developments such as

the Heckert H100 compact machining centre.

A sneak preview of the new large

machine series that made its premiere was

displayed alongside perfectly coordinated

peripherals. The event also offered visitors a

glimpse of the newly designed production

hall, where precision-critical components for

a wide range of StarragTornos Group

machines are manufactured in a highly

automated process with µm accuracy.

"The name ‘Technology Days’ sums up

our event perfectly," emphasised Martin

Buyle, CEO of the StarragTornos Group,

when welcoming the guests. "Because over

the next two days you will have the chance to

see technology at its finest."

Over 200 participants recently filled the

‘reception hall’ at the Starrag Technology

Days in Chemnitz, including representatives

from around 100 customers across eight

different countries. The machining specialists

in Chemnitz selected four main topics to

present their optimised manufacturing

processes, working closely with peripheral

suppliers Blum Novotest, FANUC, Fastems,

Gefertec, Haimer, HandlingTech, Pimpel,

and Siemens.

MAXIMUM PRODUCTIVITY PER

SQUARE METRE

The first topic, ‘Small dimensions – big

impact’, focused on the brand new Heckert

H100 4-axis machining centre, which rounds

off the top end of the current Heckert

compact series. It was demonstrated with a

pilot application developed for the Czech

vehicle manufacturer Tatra Trucks, in which

entire V8 and V12 engines are machined in

five operations. Starrag application

technologist Rico Ullrich explains: "Using a

compact machine for such large parts saves a

lot of money – in terms of machine

investment, transport, foundations and

installation space, right through to the

machining process itself. Moreover, we also

supplied the process design and developed

the four required devices – all in close

collaboration with the customer."

The second topic, the symbiosis of metal

3D printing and 5-axis finish machining,

holds great potential for the future. This was

presented in the form of a Gefertec arc80X

and a Heckert X50 with turning function. "A

highlight of our Technology Days,"

emphasises Kai Bohle, Director of Sales T&I

at the Chemnitz site. "In complex

components, the generative process often

saves more than 70% of raw material. This

reduces the amount of finishing work

required, meaning more parts of better

quality can be machined in the same time

than with conventional methods. It's still a

niche at the moment, but that will change."

MAKING GOOD THINGS EVEN

BETTER

For the third topic ‘Innovation meets

tradition’, Starrag presented a large, unclad

machine – the sneak preview of the

completely new generation of large

machines, which will supersede the

successful Heckert Large series in the future.

The user can adopt fixtures and NC

programmes from previous models as the

tried-and-tested kinematics have been

retained. Apart from this, the new series has

many advantages to offer, as the Product

Manager Carsten Bergmann explains: "We

have completely redesigned all frame

components – beds, columns, and further

optimised the machine, particularly with

regard to thermal symmetry and chip

disposal. We have also managed to reduce

the footprint by around 20%." Even more

rigid structural components and ball screws

also allow higher cutting values to be

realised, which contributes to reduced

machining times.

The new large machines are designed as a

modular system with four predefined sizes,

two of which will be launched in 2025 and

the other two through 2026 and 2027. A new


CASE STUDY

module has already been presented on the basic machine, a matrix

magazine with space for up to 828 tools.

STARRAG MACHINES MANUFACTURE STARRAG

MACHINES

The fourth topic was self-made precision. "Our goal is to

manufacture all precision-critical parts ourselves," explains Kai

Bohle. "That's why we are massively expanding production here at

this site." Central to this are three Heckert HEC 800 X5 with turning

function, which feature the Heckert High-Precision Package in

addition to the optional extended travel paths. They manufacture

pallets and faceplates for B-axes and rotary-drive units, bearing

blocks, gearbox housings and much more – fully automated in small

and medium series. One important automation element is a Fastems

linear storage system with 64 pallet spaces and two set-up stations.

However, the Technology Days focussed less on the Heckert HEC

800 machines manufactured in Chemnitz and more on the actual

machining processes. Using the example of pallet machining, Starrag

technologist Jan Wilske explained why precision is so important and

what requirements must be met on the machine side. Using

measurement logs, he impressively demonstrated that tolerances in

the single-digit µm range are maintained across all batch sizes – in

terms of the evenness, squareness, straightness of the contact surfaces

and positions.

A huge concrete foundation could be seen right next to the

Heckert HEC 800 machining centres. With an area of 22 by 14m, it

provides the framework for the basic structure of a 12m Droop+Rein

FOGS HD40 130 R50C high gantry machining centre. With this huge

high-speed machining centre from the Starrag site in Bielefeld, the

Chemnitz-based company will in future machine all columns,

machine beds and other precision-critical large parts for Heckert

machines and other brands of the StarragTornos Group to an

accuracy of just a few µm.

DIGITALISATION PERMEATES EVERY LEVEL

In order to achieve not only precision but also the desired high

productivity, it takes more than outstanding machines and

peripherals. It is equally important that companies are well

positioned in terms of digitalisation. Starrag is fully aware of this.

Accordingly, MDE and PDA systems were introduced in Chemnitz

and Rorschacherberg and a detailed planning system was put into

operation that supplies every workstation with daily data for

optimised work processes – not only in production, but also in

design, technology and project management.

At the Technology Days, the themes of automation and

digitalisation permeated all four of the event's main topics. Starrag

itself has a lot to offer in this regard, including digital services such

as the online fingerprint and new HMI functions for web applications

and camera integration. In addition, the British company TTL, which

belongs to the StarragTornos Group, presented its Virtual Machine

(VM). This can ensure maximum process reliability in the Siemens

NX world, even for demanding 5-axis machining operations.

However, process optimisation and simulation using VM

solutions and the digital twin were also recurrent themes at the

partner booths. The companies presented innovations from the fields

of process-integrated measurement technology and robot

automation. They explained the latest functionalities in CNC control

systems and highlighted the benefits of an end-to-end digitalisation

solution for tool clamping and presetting.

www.starrag.com


CASE STUDY

TAEGUTEC UNLOCKS THE PRODUCTIVITY

POTENTIAL FOR MACHINING SUPERALLOYS

In the highly competitive world of

manufacturing, the demand for increased

productivity and efficiency is paramount. As

manufacturers strive to push the boundaries of

what's possible, the role of cutting tool

technology has become increasingly crucial. One

company at the forefront of this revolution is

TaeguTec, a global leader in developing

innovative ceramic cutting tools.

In an interview, Jae-Wook (Jay) Lee, the

Milling Product Manager at TaeguTec’s world

headquarters in Daegu, South Korea, discussed

why ceramic cutting tools are increasingly

penetrating industry sectors such as aerospace

and power generation that machine HRSAs as

well as the mould & die industry. As a worldleading

manufacturer of high-feed milling,

turning and ceramic solutions, Mr Lee discusses

how TaeguTec’s cutting-edge ceramic solutions

have a transformative impact on the machining

of challenging materials like Inconel and other

high-temperature alloys.

THE CERAMIC ADVANTAGE

Traditionally, machining high-temperature

alloys, such as Inconel, has been a significant

challenge for manufacturers. These materials are

notoriously difficult to machine due to their high

strength, hardness, and poor thermal

conductivity. Carbide tools, the industry

standard for many years, often struggle to keep

up with the demands of these applications,

leading to premature wear, reduced tool life, and

compromised productivity.

Ceramic tooling has been in development for

over 20 years, with initial applications focused

on machining cast iron and hardened materials

using silicon nitride ceramics. However, new

ceramic grades were required as the industry

moved towards machining tougher alloys like

nickel-based superalloys, cobalt-based alloys,

and other HRSAs. This led to the development of

SiAlON ceramics, specifically engineered to

address the unique challenges of machining

HRSA.

The key difference between traditional silicon

nitride ceramics and SiAlON is their ability to

withstand the chemical reactivity and extreme

heat generated during HRSA machining. Where

silicon nitride tools would rapidly degrade due

to early wear, SiAlON ceramics remain stable,

maintaining cutting performance under intense

thermal loads.

"For machining HRA and HRSA materials,

like Inconel, the silicon nitride ceramic inserts we

have developed are a game-changer," explains

Lee. "The properties of our latest ceramic

materials vastly differ from those used for

machining cast iron or hardened steel. We've

specifically engineered our SiAlON-based

ceramics to excel in these challenging

applications.”

The key advantages of TaeguTec's ceramic

cutting tools lie in their ability to withstand the

extreme temperatures and stresses encountered

during the machining of superalloys. “Carbide

tools tend to react with the workpiece material at

high temperatures, leading to rapid wear despite

the low cutting speed," says Lee. "Our ceramic

inserts and cutting tools, on the other hand, are

much more resistant to this thermal wear,

allowing us to push the cutting speeds to

unprecedented levels."

BOOSTING PRODUCTIVITY WITH

CERAMIC INSERTS

One of the most striking benefits of TaeguTec's

ceramic cutting tools is their ability to increase

productivity dramatically. "We've seen cases

where our ceramic inserts can achieve cutting

speeds at a minimum of 20 times faster than

traditional carbide tools,” Lee reveals. "This

translates to a massive boost in metal removal

rates and overall efficiency.”

The secret behind this performance lies in the

unique design and geometry of TaeguTec's

ceramic inserts. "We've developed a high-feed

shape that allows us to increase both the cutting

speed and the feed rate,” explains Lee. "This,

combined with the inherent properties of the

ceramic material, enables us to push the

boundaries of what's possible in terms of

productivity.”

To illustrate the point, Lee shares a case study

from a leading aerospace company in Brazil.

“They previously used solid carbide tools for

machining Inconel 718 components, with a

cutting speed of around 35m/min and a metal

removal rate of just 10.5cm³/min. After

switching to our ceramic inserts, they increased

the cutting speed to 1000m/min and the metal

removal rate (MRR) to an astounding

213cm³/min – a 20-fold improvement in

productivity!”

The benefits, however, don't stop there. Lee

also highlights the significant cost savings

associated with TaeguTec's ceramic cutting tools.

"Due to the higher feed rates and cutting speeds,

our customers can achieve much greater material

removal rates from a single ceramic insert

compared to a carbide tool on these materials.

This translates to a significant reduction in tool

consumption and overall machining costs."

OVERCOMING THE MINDSET

BARRIER

Despite their advantages, ceramic tools have

faced resistance in markets like the UK and

Western Europe. Many machinists remain wary

of the potential for tool breakage and short tool

life. There is a deeply ingrained preference for

the perceived durability of carbide tools, even

though carbide struggles with high-temperature

alloys and requires substantial coolant use to

manage heat.

Ceramic inserts have proven themselves in

global aerospace hubs and power generation

sectors, delivering exceptional results. While tool

life for ceramics may be limited (sometimes as

little as five minutes), the incredible increase in

cutting speed and productivity far outweighs the

trade-off. The upside to adopting ceramic tools

on HRSA materials is well proven, but engineers

need to be educated on the incredible benefits

and machining strategies. Increasing speeds,

feeds and the MRR so dramatically can often be

challenging to comprehend for engineers that

have struggled to machine HRSAs for years.

Typically, a cutting tool averages 3% of the

machining cost, with labour, hourly machine

rates, power consumption, and business

overheads absorbing the remaining 90+ %. If a

ceramic insert can deliver stratospheric

machining results that drastically improve the

machine utilisation rate, reducing the 90+ % of

machine cost whilst slightly increasing the 3%

tooling cost, it doesn’t take a rocket scientist to

work out the benefits of ceramic tooling. It is

‘game-changing’ for manufacturers.

For example, some aerospace manufacturers

keep 50 identical ceramic tools preloaded in their

machines, swapping them out rapidly to

maintain continuous, high-speed production.

This strategy optimises throughput more than

tenfold, making the shorter tool life irrelevant.

After all, the tool life is only shorter in minutes –

in MRR terms, ceramic tools far exceed the

performance of carbide. Ceramics also prevent

the material from overheating and deforming

expensive workpieces.

Despite the clear advantages of ceramic

cutting tools, Lee acknowledges that some


CASE STUDY

manufacturers still perceive them as too brittle

and prone to breakage. "This mindset is

particularly prevalent in the UK, where the

aerospace industry is a major player," he says.

Many companies are hesitant to switch from

their tried-and-trusted carbide tools." To address

this challenge, TaeguTec has invested heavily in

developing robust clamping systems and insert

geometries that minimise the risk of breakage.

"We've designed our ceramic inserts with a highfeed

shape that not only boosts productivity but

also enhances the stability and reliability of the

cutting process," explains Lee. Additionally, the

company has strongly emphasised educating its

customers about the true capabilities of ceramic

cutting tools. "It's not just about the tool itself –

it's about changing the entire machining

strategy," says Lee. "We work closely with our

customers to help them understand the benefits

of running at higher speeds and lower depths of

cut, which is the optimal approach for

maximising the potential of ceramic inserts."

This educational effort has paid dividends, as

Lee shares another success story from a customer

in Turkey. In a recent case, a new screw-type

ceramic insert—claimed to be the first of its kind

globally—was tested in aerospace

manufacturing. Despite initial concerns about

clamping stability and heat transfer, the insert

performed flawlessly in high-temperature

machining trials, securing its place as a

production-ready solution. "They were initially

sceptical about our screw-type ceramic insert,

worried that the insert or the clamping screw

might break during the machining process. But

after extensive testing, they were completely

won over by the performance and reliability of

our solution."

EXPANDING THE CERAMIC

FRONTIER

Modern ceramic tooling isn’t just about material

composition. Geometric innovation is crucial in

maximising the performance of ceramic inserts.

For instance, TaeguTec has introduced high-feed

geometries and unique clamping designs like the

screw-type inserts that further push the

boundaries of what ceramics can achieve. Not

only has TaeguTec developed industry-leading

ceramic grades that outperform rival products,

but the company has also utilised its position as

a world leader in high-feed machining to

incorporate innovative cutting geometries into

its series of ceramic product lines. With new

high-feed insert geometries, TaeguTec can

increase cutting speeds and the feed per tooth to

boost material removal rates and shorten cycle

times.

Furthermore, TaeguTec has expanded its

ceramic ranges to include round inserts and

high-feed geometries, tailoring ceramic product

lines to cover a wider array of machining

scenarios. This expansion also incorporates

ceramic end mills that are offered with new

geometries and diameters. The latest addition to

the indexable CeramicSFeed line is a range of 16,

20, and 25mm diameter tool holders with two or

four insert pockets that accommodate

TaeguTec’s latest BNGX 06 size inserts. The

small inserts enable more insert positions per

tool, subsequently permitting higher

productivity.

While TaeguTec's ceramic cutting tools have

already made significant inroads in the

aerospace and power generation industries, the

company is not resting on its laurels. "We're

constantly pushing the boundaries of what's

possible with ceramic technology," says Lee. One

area of focus is the development of ceramic

grades suitable for machining a wider range of

materials, including stainless steel and titanium

alloys.

"Traditionally, the use of ceramics has been

limited to nickel-based superalloys due to the

reactivity of silicon nitride with other materials.

But we're making great strides in developing

new ceramic formulations that can also handle

these challenging workpiece materials." Lee is

particularly excited about the potential of

TaeguTec's latest ceramic product, the scrolltype

insert.

TaeguTec has also developed what is claimed

to be the industry’s first screw-type insert

clamping system for indexable ceramic tools.

"This is a true breakthrough in ceramic cutting

tool design," Lee enthuses. "By incorporating a

unique screw-type clamping mechanism, we've

addressed the common concerns about insert

breakage and clamping issues that have

historically held back the adoption of ceramic

tools." The screw-type insert, the first of its kind

in the industry, offers several key advantages.

"Not only does it provide a secure and stable

clamping solution, but it also allows us to make

the cutter diameter smaller. In the end, it can

replace solid carbide end mills by increasing the

cutting speed and feed rate further, unlocking

even greater productivity gains for our

customers," explains Lee.

THE FUTURE OF CERAMIC CUTTING

TOOLS

As the aerospace and power generation

industries continue pushing the boundaries of

what's possible, the demand for cutting-edge

machining solutions will only grow. Lee believes

ceramic cutting tools will play a pivotal role in

this evolution. "The trend in the industry is clear

– manufacturers are increasingly focused on

maximising productivity and efficiency while

also considering the environmental impact of

their operations," he says. "Ceramic inserts are

perfectly positioned to meet these demands, with

their ability to deliver unparalleled metal

removal rates and their inherent eco-friendliness,

as they eliminate the need for copious coolant

usage."

Looking ahead, Lee envisions a future where

ceramic cutting tools become the norm rather

than the exception in high-performance

machining applications. "We're already seeing a

significant shift in mindset, particularly among

the more forward-thinking manufacturers

willing to embrace new technologies and

challenge the status quo," he says.

TaeguTec is committed to continued

innovation and investment in its ceramic cutting

tool portfolio to support this transition. "Whether

it's developing new insert geometries, exploring

alternative ceramic formulations, or enhancing

our clamping systems, we're constantly striving

to push the boundaries of what's possible," says

Lee.

As the aerospace and power generation

industries continue to demand ever-greater

levels of productivity and efficiency, cutting tool

technology has become increasingly critical.

TaeguTec's ceramic cutting tools have emerged

as a game-changing solution, allowing

manufacturers to dramatically boost their metal

removal rates and reduce their overall

machining costs. Through a combination of

innovative design, advanced material science,

and a deep understanding of the unique

challenges faced by its customers, TaeguTec is

leading the charge in the ceramic cutting tool

revolution. By overcoming the mindset barriers

and demonstrating the true potential of its

solutions, the company is poised to play a pivotal

role in shaping the future of high-performance

machining.

Ceramic cutting tools represent a paradigm

shift in machining difficult materials like Inconel

and other superalloys. By overcoming the

traditional limitations of carbide tooling,

ceramics unlock unprecedented productivity,

efficiency, and sustainability. For industries

focused on high-temperature applications, the

future is clear—ceramic tooling is not just an

alternative; it’s the next standard. Ceramic

inserts offer a pathway to enhanced performance

and profitability for those ready to embrace a

change in mindset, invest in modern high-speed

machinery, and adopt innovative machining

strategies.

www.taegutec.com


CASE STUDY

EFFICIENCY FORECASTING IS ‘KEY’ TO

OEMETA RESULTS

Key Precision has carved out a remarkable

niche since its inception. As a subcontract

manufacturer specialising in precision

turned and milled components, the company

has consistently sought innovative solutions

to enhance operational efficiency. Founded

21 years ago, the Cannock-based company is

intent on driving efficiency throughout the

business. Leading the charge, Managing

Director Greg Jackson recognised cutting

fluid performance was an issue that needed

addressing – the solution was found with

OEMETA and its ESTRAMET S95 coolant.

As the first employee of the business some

19 years ago, Managing Director Greg says:

“We have an impressive array of machining

technologies with capabilities that include

sliding and fixed head turning machines and

vertical machining centres. We have a

massive range of machines.” The plant list at

Staffordshire-based Key Precision boasts

prestigious brands like Citizen, Star,

Hanwha, HAAS, DMG MORI, and Doosan.

OEMETA’s ESTRAMET S95 has delivered

significant benefits for the manufacturer

here.

Discussing the relationship from an

OEMETA perspective, Ryan Aviles says:

“Our relationship with Key Precision has

been in place for a number of years.

Ultimately, they didn’t have any particular

problems with their previous coolant

supplier, so it was about biding our time and

waiting for our moment – and then picking

the right product for their needs. We came in

and identified areas we could target for

improvement, and that was when they

invited us to trial.”

The collaboration between ISO:9001 and

ISO:14001 certified Key Precision and

OEMETA represents a sophisticated and

methodical approach. Unlike traditional

vendor relationships, OEMETA's

engagement began with an intricate,

consultative process that prioritised

understanding the manufacturer's specific

challenges and optimisation opportunities.

Technical representatives evaluated the shop

floor environment and collected sample

materials for rigorous laboratory analysis. By

taking fluid samples from machine sumps

and sending them to OEMETA Germany for

complete analysis that incorporates more

than 50 different tests, the process is nondisruptive

to ongoing production for end

users. The six-step process includes sample

capture, performance analysis, review of

results, trial, product transfer and

subsequently, a partnership. From the

detailed analysis, OEMETA yields a 95%

success rate in delivering a performanceenhancing

solution. With such a hassle-free

solution, more manufacturers should take up

this golden opportunity from OEMETA. At

Key Precision, the trial results were

transformative, demonstrating OEMETA's

ability to deliver exceptional performance

improvements.

Following the consultation process that

included reviewing the machine processes

and materials being machined, OEMETA

identified ESTRAMET S95 as the most viable

solution. Compatible with steel, stainless and

high alloy steels, aluminium and aerospace

grade alloys, ESTRAMET S95 is perfect for

the entire spectrum of applications from

drilling, milling and turning to threading,

honing, grinding and deep hole drilling. It is

this flexibility that makes ESTRAMET S95

the first choice solution among many

subcontract machine shops.

As Ryan adds, “Our first consultations

tend to be an informal opportunity to meet

the shop floor staff and decision makers to

discuss issues and areas they would like to

improve. We then take samples, send them to

Germany for complete analysis, and utilise

this information and discuss it in further

detail with the customer. The improvements

typically come from the first meeting and set

of results. Once we have sample results, we

can sit with customers and look at the

opportunities in more detail. From the

comprehensive performance analysis testing

we undertake, we can benchmark against the

existing product and even forecast the level

of the benefits a customer will yield with

absolute confidence – before our product

even reaches their shop floor.”


CASE STUDY

SEISMIC BENEFITS FROM

OEMETA

With testing that includes everything from

lubricity and corrosion to long-term stability,

foaming, water quality, employee and

process safety, environmental impact and

much more, Key Precision experienced

remarkable efficiency gains, ranging from

35% to an extraordinary 150% across various

machining operations. These substantial

gains were achieved through OEMETA's

highly targeted approach, which was

meticulously developed and implemented to

match Key Precision's requirements.

Discussing this, Greg continues: “In terms

of percentage improvements with OEMETA

that we have monitored on set jobs, we have

seen tool life improvements from 70% up to

150%. On every operation, we have seen a

minimum improvement of 35%, and for

long-running jobs, and with U-drills in

particular, we saw a 77% increase. On

parting-off, there has been an efficiency

increase of 35% and turning operations have

witnessed a 300% increase.” The extended

longevity and performance of cutting tools

have been so dramatic that the company has

re-couped the annual cost of its OEMETA

cutting fluids in month one. As well as the

cost savings and tool life improvements,

machine and component cleanliness and

quality has also improved.

Based on synthetic ester oils, the

translucent ESTRAMET S95 is an alternative

to traditional coolants and is free from

mineral oil, boron, formaldehyde, fungicide,

and active sulphur. This makes it a bio

sustainable operator-friendly fluid with

incredible washing characteristics for both

machine tools and components. As a highly

stable fluid with a long service life and

outstanding corrosion protection,

ESTRAMET S95 has increased tool life from

20% to 50% on most machines, which has

generated significant consumable cost

savings.

Furthermore, the subcontract

manufacturer that works in the automotive,

defence, medical, and telecommunications

infrastructure sectors has witnessed a

reduction in tool change frequency that has

contributed to increased machine utilisation

rates.

The implementation strategy transcended

simple product replacement, incorporating a

comprehensive approach that included bi-

weekly site visits for sample collection,

extensive laboratory testing, and careful

compatibility assessments with existing

cooling systems. A critical differentiator in

OEMETA's service model is their

commitment to continuous monitoring and

optimisation. Their technical team conducts

monthly coolant maintenance checks that go

far beyond standard industry practices.

These detailed assessments include

concentration verification, pH level

monitoring, microbiology testing, and

proactive tank condition evaluations. This

rigorous approach ensures sustained high

performance levels and instils confidence in

the product's long-term benefits.

As OEMETA’s Ryan Aviles continues:

“To track trials, we regularly re-visit the site;

we are at Key Precision every two weeks to

collect samples for our labs. With the results,

we can give feedback to the customer and

update them on how the product is

performing. Once the trial is completed and

the KPIs have all been achieved, we start the

roll-out process. During this process, we take

samples from all the other machines to check

the condition of the machine tanks. We do

this to ensure our coolant is compatible with

the existing competitor's coolant. This

minimises disposal and wastage costs as you

can ‘top it over’ the existing products.”

The trial's success has prompted Key

Precision to commit to a comprehensive

rollout across its water-based machining

platforms. The partnership has continued to

evolve, with plans for upcoming trials of

OEMETA's oil-based solutions on the

company's sliding head machines.

As OEMETA’s Ryan Aviles adds: “This

successful implementation isn’t the end of

the journey. We are now looking at the neat

oils. We have run the same tests on the neat

oil in the sliding head machines, and we will

deliver similar savings here, too, with our

GTL (Gas To Liquid) product, which is an

extremely pure and highly engineered

product. All of our customers receive a

regular standard service where they will see

our team once a month. This visit will be to

test coolant levels, the concentration, ph

levels, and we’ll do the micro-biological dip

slides too. This ensures the coolant is always

retained within its optimal operating

parameters.”

Concluding on the partnership, Key

Precision’s Managing Director Greg says:

“The trial results speak for themselves. We

have committed to rolling the OEMETA

cutting fluids and oils out across our full

range of machines. The results so far have

been fantastic, and we look forward to

reaping more efficiencies and cost savings

from working with OEMETA.”

www.oemeta.com


CASE STUDY

MOTORSPORT SPECIALIST

BRINGS MANUFACTURING IN-HOUSE

Located in Dalbeattie, Dunbar Race

Engineering was established in 2018 by

Duncan Dunbar to design and supply

prototype motorcycle parts and small

batches of components for the motorsport

market. The company also reverse-engineers

and remanufactures parts that are no longer

available, especially for historic and

emerging classic racing motorbikes. Today,

the firm provides engineering and

manufacturing services to other sectors as

well, including parts for internal combustion

engines targeting the hydrogen market.

At the outset, production of parts was

outsourced to subcontractors. However,

Duncan realised that to increase flexibility,

reduce lead-times and ensure consistent

quality, it would be necessary to progress

from a home workshop and move to

manufacturing in-house. So in the spring of

2022, he moved the company into an

industrial unit and purchased a Hurco

VM10i 3-axis vertical machining centre

(VMC) with a 4th-axis rotary table.

Before deciding on the Hurco VMC,

Duncan made sure he researched the market

thoroughly. Hurco was recommended by a

former colleague and a visit to the supplier's

High Wycombe facility followed. Being new

to machining, he was looking for more than

a machine tool provider, but a company with

which Dunbar Race Engineering could

Dunbar Race Engineering regularly makes parts for Yamaha two-stroke racing

motorcycles, which were popular in the 1970s and 1980s. `

Duncan Dunbar, owner of Dunbar Race Engineering, with the Hurco VM10i vertical

machining centre.

partner. Especially important was assistance

through the early stages of first-time CNC

programming, as well as a clear path to more

advanced machining capability in the future.

Duncan confirmed that Hurco's training was

very good and its applications engineers

have been very supportive with

programming and advising how different

jobs should be set up.

Describing his experience of dealing with

Hurco, Duncan said, "They are nice people

to work with and the VM10i is a cracking

machine. It has a large working area for its

footprint and fitted neatly into the space we

had available."

To make excellent quality parts to fine

tolerances, sometimes as tight as ±10

microns, the manufacturer takes full

advantage of both the Hurco machine's build

quality and the conversational programming

power of the WinMax control, which

Duncan says is easy and intuitive to use.

Most work, including complex jobs

requiring 3+1-axis machining, is

programmed directly at the control.

Toolpath simulation and verification

graphics help to avoid any potential input

An aluminium rear brake calliper bracket machined by Dunbar Race Engineering.

An aluminium oil fitting manifold for a

racing motorcycle engine machined by

Dunbar Race Engineering. It is machined

using the 4th axis and a zero-point

clamping setup to allow the part to be

reorientated rapidly.


CASE STUDY

3+1 CNC cycles are programmed conversationally at the Hurco WinMax control, while

full 4-axis work relies on Open Mind's hyperMILL CAM software.

Crankcase assembly (dismantled) after

being line-bored to finish the main bearing

bores. All external holes were machined in

one operation on the 4th axis. Pictured also

is a part-machined cylinder block.

mistakes. "What you see on the screen is

what you get on the part," Duncan

confirmed.

His career as a mechanical design

engineer started with superbikes and

MotoGP and continued with Mercedes AMG

High Performance Powertrains. He retains

an enthusiasm for all things motorsport but

is keen to emphasise that Dunbar Race

Engineering is not solely a racing company.

He believes that the discipline, drive and

innovation that forges a career in motorsport

can be applied to deliver design projects and

manufacture products for a wide range of

mechanical systems.

Additional expertise is offered, such as

inspection and quality management system

services using a Mitutoyo coordinate

measuring machine. Customers also benefit

from the experience of time-served

manufacturing engineers that can be called

upon at any stage of a project to analyse,

redesign and improve a process ahead of

final sign-off.

www.hurco.co.uk

One half of a brake calliper in which the

piston bore is machined to ±10 microns

with no repeatability concerns.

Part-machined gearbox housing for a bevel

drive assembly being clocked in on the 4th

axis following initial 3-axis operations. All

external features were added in one hit.

Crankcases and cylinder blocks for a single-cylinder research engine, pictured with

assembly items. The cylinder block has a wet liner with a 90 mm bore having an

interference fit of ± 10 microns, which is readily achieved on the Hurco VMC

Cylinder head from a drag racing engine set

up for inlet manifold rework.


CASE STUDY

MEASUREMENT CYCLES CARVED IN STONE

WITH PRECISION

Reitz Natursteintechnik KG is an expert in

the planning, design, and manufacturing of

highly precise machine components made

from granite. To ensure efficient and above

all safe processing, the simulation software

Vericut is used—with the benefit of: processreliable

production and reduced workload

for employees.

The origins of the company Reitz go back

to 1946, when Herrmann Reitz began

extracting raw stone from his own quarry in

Asslar. With the entry of his son Friedel

Reitz, gravestones were produced starting in

1958. The third generation, Egbert Reitz,

continued gravestone production from 1984

to 1987 before the first granite surface plates

fundamentally changed the business model

and led to the founding of E. Reitz

Natursteintechnik e.K. in 1986. Today,

Christopher Reitz, the fourth generation and

current managing director, is writing the

next chapters of the company’s story. His

mission: to place modern customer needs

even more at the centre of the company.

“Today’s machine components from Reitz

combine the million-year-old material stone

with cutting-edge technology. For over 35

years, we’ve been manufacturing precision

components from granite and offering not

only system assembly but also custom

solutions and complete systems—all from a

single source, from idea to commissioning,”

says Christopher Reitz.

The company, based in Asslar, Hesse,

currently employs around 140 people. Its

clients mainly come from the semiconductor,

optics, general mechanical engineering,

automation, metrology, printing, and

medical technology sectors.

COMPETITIVE EDGE WITH

GRANITE IN MECHANICAL

ENGINEERING

“We’ve been experts in processing natural

hard stone for over 60 years—a tradition

we’re proud of and also feel committed to,”

says Reitz.

In mechanical engineering, especially in

machine tool construction, achieving top

precision and performance is essential for

staying competitive. The machine bed plays a

key role. That’s why more and more

manufacturers are literally building on

granite.

“Due to its physical properties, granite

offers clear advantages that neither steel nor

mineral casting can match: intrinsic stability,

temperature resistance, vibration damping,

and guidance accuracy make granite the

ideal material for precision machines,”

explains Reitz.

It’s no surprise, then, that granite is

widely used in measuring and test stands as

well as coordinate measuring machines for

components like surface plates, tables, and

machine frames.

IN-HOUSE BUILT GANTRY

MILLING MACHINES

“Our granite comes mostly from South

Africa, Spain, France, and Austria. It’s either

delivered in pre-cut slabs or as raw blocks

that we cut in-house. The workpieces vary in

size—from 250 x 250 mm to up to 13 meters.

The largest we’ve ever made was 13 x 1.5 x 1

meters and weighed about 65 tons,” adds

Reitz.

To process such blocks precisely, Reitz

relies almost exclusively on machines

developed and built in-house: four gantrytype

milling machines and two 5-axis gantry

machines, all controlled by Siemens 840D.

To ensure safe, fast, and precise granite

machining, the company uses Vericut

simulation software.

“Granite is a natural product, so the

surface is never perfectly flat. To prevent tool

collisions during processing, we developed a

process with Vericut that virtually eliminates

this risk,” explains Reitz.

Stephan Meurisse, Marketing Manager at

Vericut, Deutschland, adds:

“Downtime, damaged tools, costly

collisions, unusable parts, long setup times,

wasted materials—all of that costs time and

money. Vericut helps our customers avoid

these time and cost traps.”

COLLISION AVOIDANCE AS A TOP

PRIORITY

Vericut has been the industry leader in NC

simulation, verification, and optimisation for

all types of CNC machining, as well as

additive and hybrid manufacturing, since

1988.

“Vericut eliminates the need for manual

setup, saves valuable operator time, and

protects our machines,” says René

Maschlanka, responsible for sales and project

management at Reitz.

INTELLIGENT PROCESS FLOW

Granite blocks up to 13 meters long are

typically delivered with +3 to 5 mm oversize.

They are then machined to a flatness of 20 to

5 µm. Since granite is very hard (Mohs

hardness 6–8), only 0.1 mm of material can be

removed per cut.

“After visual inspection, the operator

selects a measurement point pattern,

generating two automatic measurement

programs in the CAM system. The first


CASE STUDY

determines the block’s position, and the

second maps its surface—both via probing

cycles,” says Maschlanka.

Each probing cycle consumes valuable

machine time, so it’s done as little as

necessary, but as much as required.

The resulting programs are converted into

NC code and simulated in Vericut. Once

verified, the programs are run on the

machine.

“The returned measurement points

describe the actual surface condition, and

from that data, a machining program for a

precise cuboid is automatically derived, then

simulated in Vericut before execution,”

explains Meurisse.

The finished cuboid is then drilled for

guide rails, drives, spindles, sensors, and

attachments. After stainless steel thread

inserts are glued in, the component is sent to

the climate-controlled precision lab for final

machining.

“Naturally, these final programs are also

validated with Vericut,” Maschlanka

emphasizes.

STRESS-FREE WORK THANKS TO

THE DIGITAL TWIN

“We use a special CAM system for granite

processing. We built the interface to Vericut

ourselves. It lets us precisely capture the

position and shape of the workpiece and

simulate automated steps without manual

setup,” says Maschlanka.

The simulation helps detect unnecessary

movements, clamping errors, and wrong tool

usage before they happen.

“Now our programmers and operators

are far more relaxed—they know their

programs will run safely, with no crashes.”

Some machining processes at Reitz can

take over 40 hours. Previously, the operator

had to stand by the entire time. Now, they

run the simulation on a PC, press start, and

only check in occasionally.

“The integrated Vericut Reviewer shows

us when that approach makes sense,” says

Reitz.

A HANDY TOOL FOR MACHINE

OPERATORS

Vericut Reviewer allows users to interact

with the simulation file (rotate, pan, zoom)

on any Windows PC or tablet. It helps build

trust in new processes.

“Operators, shop floor staff, or engineers

can review simulations and confirm the

project is correct before running it on the

machine,” says Meurisse.

“Our staff love the Reviewer. It shows the

full machining sequence, highlights critical

steps, and helps with prep—like planning

supports, tools, and clamping,” adds

Maschlanka.

CONCLUSION

Thanks to Vericut, tool breakage and

collisions due to programming errors are a

thing of the past at Reitz Natursteintechnik

KG.

“Vericut is a huge help and a great tool.

It’s easy to use, gives programmers

confidence, avoids costly collisions, and

keeps our operators at ease,” summarises

Christopher Reitz.

https://vericut.com/en-gb/


CASE STUDY

GUHRING BREAKS BOUNDS OF CONVENTION WITH

NEW VOLLMER MACHINE

When it comes to cutting tools, the Guhring

brand is synonymous with innovation and

pushing the boundaries of convention.

Driving this culture is a management

structure that provides its 48 worldwide

subsidiaries with complete autonomy.

Guhring UK has led the charge on several

fronts, from powering its Birmingham

facility with solar PV to investing in a

VOLLMER VHybrid 260 grinding and

erosion machine.

Like many of the world’s leading cutting

tool brands, Guhring has a longstanding

partnership with VOLLMER. Guhring uses

VOLLMER grinding and wire erosion

machines worldwide to produce its

premium carbide and PCD cutting tools. At

its state-of-the-art 60,000sq/ft UK factory,

Guhring manufactures a comprehensive

range of standard and special cutting tools.

It has dedicated PCD and solid carbide

production departments and more than £5m

of cutting tools in stock for next-day

delivery.

Unique in its approach, Guhring

manufactures its own brand of 5-axis

grinding centres for some of its tool

production. This is complemented by

advanced technology from VOLLMER, and

at its UK site, two VOLLMER QWD750 wire

erosion machines are employed for profiling

and finishing PCD-tipped tools. The Guhring

UK team attended the VOLLMER VDays

event in Germany in 2022 to investigate new

opportunities, and it was the VHybrid that

piqued their interest. With resource

allocation directed to different projects in a

post-COVID world, an eventual change of

management at Guhring UK recently reignited

the interest in the VHybrid

technology.

The culmination of longstanding

employee Gary Field taking up the role of

Production Manager and the recognition of

new PCD tooling opportunities both

expedited the interest in advancing PCD

processing technology. As VOLLMER UK

Managing Director Martyn Cross says: “The

existing Guhring technology is very accurate

for rapidly processing flat profile PCD tools,

but it doesn’t lend itself to the next

generation of developments the company

wants to sell.”

Discussing the route to acquisition of the

VHybrid 260, Guhring UK’s Alan Pearce

says: “We sent VOLLMER some PCD step

drills to trial on the VHybrid, and this was

followed by some ball nose tools for a

prestigious customer – results were

exceptional. As Production Manager Gary

Field interjects: “Guhring has a longstanding

relationship with VOLLMER. So, we

recognise the quality, service, technology

and the prestige – all major factors

influencing our decision.”

MEETING THE NEEDS OF THE

MARKET

“Last year, my job role changed to

Production Manager, giving me oversight of

our PCD department. I spoke with Alan

about our future direction and what we

needed to keep moving forward. We want to

develop new product lines, offer more

diversity to customers and have a more

expansive range of products. With the new

VHybrid, we can immediately target several

areas, with micro-drills being a priority for

the electronics, medical and miniature

industry sectors,” says Gary.

Adding to this, Alan says: “We’ve never

had disc erosion before, so we’ve never been

able to machine solid PCD tools, PCD tools

with blades through the centre of the tool, or

tools with more complex geometries.

Additionally, the VHybrid provides the

flexibility to grind and erode all these in a

single machine.”

Installed in November 2024, the

VOLLMER VHybrid 260 has already proven

transformative to shop floor operations,

despite Guhring still being on a learning

curve. Alan adds: “The VHybrid enables us

to combine multiple operations into a single

machine. Rather than grinding a tool

diameter, wire eroding, and grinding drill

points, we can combine all three operations

into a single machine. When you combine

this with the multiple machine operations,

production planning and meeting lead times,

it can be a challenge. The VHybrid has

alleviated all of this and has proven

transformational in the short time we’ve had

the machine.

THE BENEFITS

Guhring has a prestigious list of OEM, Tier 1

and subcontract customers. For some of its

automotive OEM clients requiring bespoke


CASE STUDY

PCD step drills, PCD Drill Relap and PCD

milling and reaming tools, Guhring has a

long list of quantifiable benefits from the

VHybrid. As early examples of savings

derived from transferring tools from existing

processes to the VHybrid, a PCD Drill Relap

tool has moved from a two-machine 1-hour

25-minute process to a 29-minute process on

the VHybrid, a 70% cycle time saving with

additional set-up savings. Production of

another PCD Drill Relap tool has fallen from

1 hour 30 minutes to 21 minutes.

A PCD Step Drill requiring precision OD

grinding on the company’s Studer machine

has fallen from three operations to two, with

the VHybrid being responsible for slashing

cycle times from 5+ hours to 1 hour 30

minutes. Another PCD Step Drill has seen

processing times fall from 2 hours 25 minutes

to just 30 minutes, with another that required

point erosion and a step, falling from 3 hours

on two machines to just 36 minutes on the

VHybrid. The dramatic cycle time savings do

not include the multiple machine setups and

changeover times that are also being

eliminated by the VHybrid.

Despite the cycle time and set-up savings,

the VHybrid also proves its credentials in

like-for-like comparisons against Guhring’s

existing VOLLMER QWD wire erosion

machines. On bespoke 10mm 2 flute and a 3

flute 19mm diameter PCD milling tools that

were both previously processed in a single

set-up on the QWD 750 wire erosion

machine, the VHybrid has slashed

production times from 2 hours 45 minutes to

1 hour 17 minutes and from 1 hour 15

minutes to 38 minutes for the 10mm tool.

THE OPPORTUNITIES

The VOLLMER VHybrid 260 opens

boundless opportunities for Guhring UK.

Thanks to its steady rest system, the VHybrid

allows the manufacture of tools with

diameters as small as 0.2 to 0.3mm. This area

has already been identified as having

potential for significant growth.

VOLLMER UK Managing Director

Martyn Cross says: “Guhring UK is the first

company in the group to acquire this

machine; other subsidiaries are already

sending trial tools to the UK for samples. The

machine is a technological shift. Ahead of the

curve, the management team at Guhring UK

invited VOLLMER to meet its sales

engineers. We presented the VHybrid and its

capabilities, and they instantly recognised

the potential for new tool development,

quickly linking the machine capabilities to

the challenges of their existing customers.”

The opportunities extend far beyond

carbide and PCD micro tools; tools with PCD

blades through the centre and solid brazed

PCD tip tools can also be processed. Going

beyond competitors’ capabilities, the

VHybrid 260 provides Guhring with the

potential to erode nearly limitless geometries

in PCD.

THE FUTURE

The Guhring UK production and sales teams

are coordinating to develop bespoke tooling

solutions for customers, with new product

lines on the horizon. Capable of producing

tools from 0.2 to 150mm in diameter with a

surface finish of Ra0.05μm and an edge

radius of 1.5μm, the VHybrid 260’s potential

is beyond imagination.

Built on the proven VOLLMER VGrind

kinematics with two vertically aligned

spindles that pivot around the C-axis, the

VHybrid ensures concentricity and precision.

With the capability for up to 8

grinding/eroding wheel packs, unmanned

production, closed-loop tool, erosion and

grinding wheel measuring and calibration,

and automated gripper compensation, the

VHybrid offers simplified levels of

automation.

At the centre of this is the HC4 chain

magazine. Capable of accommodating up to

160 shank tools or up to 40 HSK63 tools, the

HC4 supports chaotic loading and

processing of both types. Alluding to this,

Alan says: “One of our biggest advantages

with the VHybrid is the automation. With

drill point tools, we could only run one tool

at a time, but with the new VHybrid and its

automation, I don’t have to worry about that.

It will run unmanned throughout the day,

night, and weekends. We can load anything

from 1 or 2-offs alongside multiple batches of

10 or 20 tools, and the machine will run

through the lot unsupervised. If we have a

free evening, we can drop in a batch of

carbide tools. It covers all the bases for our

production. In a single batch, we can change

tool and collet types and diameters and go

from PCD to carbide. The flexibility is almost

limitless. It is already making a huge impact

on production and lead times, and this will

only improve as our experience with the

machine evolves.”

www.vollmer-group.com


APPOINTMENTS

WALTER EXPANDS TEAM WITH NEW APPOINTMENTS

As part of its ongoing commitment to enhance

customer service and experience, Walter GB has

appointed three new Field Sales Engineers to

support the manufacturing supply chain

throughout the UK. By investing in new

engineers, Walter is demonstrating its intent to

build upon its unsurpassed reputation as a

customer solutions provider while bolstering

market share with its groundbreaking

machining solutions.

To support customers in the Midlands and

South Yorkshire area, Peter Boothby has joined

Walter to underpin the commitment to customer

service and support. A time-served machinist

with over a decade in the industry, Peter has

worked in the heat exchanger, crankshaft, and

gas turbine industry for world-renowned

brands like Siemens. With extensive expertise in

machining the most challenging materials on

high-end machine tools, Peter transferred this

skill set to the technical cutting tool sector. With

years of supporting manufacturers with

technical cutting tool solutions with a global

cutting tool manufacturer, Peter is delighted to

bring this expertise to the Walter family.

Manufacturers on the South Coast will be

delighted to learn that Michael Pingarelli has

joined the Walter family as a field sales engineer

as of February. Joining the Walter team with

almost 20 years of industry experience, Michael

climbed the ranks from engineering apprentice

to machinist and, subsequently, manufacturing

engineer at Magellan Aerospace. Following this

tenure, Michael worked for prestigious Tier 1

and OEMs in the oil & gas, defence, offshore,

nuclear, marine and automation segments. This

remarkable industry experience will prove

invaluable for identifying the optimal cutting

tool solutions for Walter customers along the

South Coast area.

Walter has appointed Rhys Thomas to

provide process optimisations through cutting

tools in the South East area. Based near Luton,

Rhys joins the Walter family to underpin the

existing market presence and develop new

business in the South East region while

demonstrating innovative and unique solutions

from the industry-leading portfolio of products.

As an apprentice trained machinist with

extensive experience in the subcontract

motorsport and OEM aerospace sectors, Rhys

will apply his industry expertise to deliver

productivity and performance gains for Walter

clients.

Commenting upon the new appointments,

Walter GB Ltd Managing Director Ashley

Battison says: “We are delighted to welcome

three enthusiastic and driven engineers to the

Walter family. As we continue on our growth

trajectory, bringing new talent into the business

and growing our team demonstrates our

commitment to delivering unsurpassed

customer service, support and excellence. At

Walter, our team of experts thrive on solving

industry challenges, and each of our new field

sales engineers has an excellent track record of

delivering results. The appointments will drive

sales and growth for the Walter brand and

provide the industry with an enhanced

knowledge of what we can deliver. Walter is a

world-leading full-line manufacturer of cutting

tools supported by our groundbreaking digital

DUGARD

EXPANDS

ENGINEERING

TEAM

Dugard has strengthened its team with the

appointment of a new area sales manager.

David Morning has been appointed as Dugard’s

newest Area Sales Manager to enhance the

company’s activities in the North East of

England and Scotland. The South Coast

company has experienced significant growth

north of the border in recent years, and the

appointment of David will help to further

enhance the presence of the company’s diverse

portfolio of leading machine tool brands.

An exciting appointment, David served his

time as an apprentice machinist at a leading

subcontract machining business. Moving

through the ranks at a company that

predominantly machined critical components

for the aerospace sector and the MoD, David

fully understands the challenges of machining

the most demanding components the industry

has to offer. After 13 loyal years in the industry,

David moved on to a leading cutting tool

manufacturer as a technical sales engineer.

Applying his advanced skill set, David

supported manufacturers across Scotland and

south of the border in Northern England.

Expanding his industry knowledge, David

subsequently spent the last three years working

with a distribution company, applying his

technical expertise to support engineers and

overcome their challenges with

groundbreaking solutions, from cutting tools

and coolants to spindle units, workholding, and

much more.

Progressing his career from a full-process

solution provider in the consumable market to

supporting businesses with their capital

equipment decisions, David is relishing the

challenge of being part of the Dugard team.

tools like GPS, and the Innotime digital design

wizard – all developed to streamline production

and yield incredible machining results for

customers.”

www.walter-tools.com

Commenting upon joining Dugard, David says:

“I have operated, serviced and specified

Dugard machines in previous roles, the quality

and reputation are second to none. Even my

father worked at Dugard many years ago. I am

excited about the challenge ahead. Dugard has

a full range of machine tool brands that are

complemented by extensive automation

solutions. With everything from the Dugard

cost-competitive range through the robust

SMEC series and the Kitamura high-end

machining centres, and on to the heavy-duty

Ibarmia multi-tasking machines and the

Hanwha sliding heads, Dugard has a machine

to meet the needs of every business. This

presents a unique opportunity for me to

approach my existing industry contacts with a

solution for virtually every machining

application.”

Commenting on David’s joining the Dugard

team, Sales Director Mr. Colin Thomson says:

“David has been with us a month and is already

making an impact. He has a proven track record

in the industry with a technical understanding

and ability to solve problems for customers that

will be a genuine asset to Dugard. David has

spent several years working with

manufacturers in Scotland and the North East

region, so he will certainly thrive with the

diversity of our portfolio.

Web: www.dugard.com


SERVICES DIRECTORY

ASSOCIATIONS

THE MANUFACTURING TECHoLoGIES ASSoCIATIoN

62 Bayswater Road, London WS 3PS

Tel: 0207 7298 6400

Web: www.mta.org.uk

AUCTIONEERS

APEx AUCTIoNS LIMITED - oNLINE MACHINE TooL AUCTIoNS.

PO Box 329, Brighton BN1 1TQ, United Kingdom.

Tel: UK Office: +44 (0) 1273 224466 US Office: +1 630 718 9804

Email: info@apexauctions.com

Web: www.apexauctions.com

AMS (UK) LTD

Gloucester Auction Centre, Bristol Road, Gloucester, GL2 5DD.

Tel: +44(0) 1452 207777

Email: info@ams.uk

Web: www.ams.uk

PEAKER PATTINSoN AUCTIoNEERS Ltd.

The Grange Offices, Aunby, Stamford, Lincs PE9 4EE, England

Tel: 01778 590111 Fax: 01778 590730

Email: info@ppauctions.com

Web: www.ppauctions.com

London Office: Tel: 0208 944 1898 Fax: 0208 879 7269

Email: london@ppauctions.com

AUCTIONS & VALUATIONS

LAMBERT SMITH HAMPToN

AuctionSales.AssetAdvisory@lsh.co.uk

Valuations.AssetAdvisory@lsh.co.uk

BARRELLING/SUPER FINISHING

SHARMIC ENGINEERING LIMITED

Vibratory/shotblast finishing. New & Used vibratory machines, repairs

& consumables

Baldwin Road, Stourport-on-Severn, Worcs.

Tel: 01299 878123 Fax: 01299 879409

Email: info@sharmic.co.uk

Web: www.sharmic.co.uk

BROACHING AND KEY WAY CUTTING

ALCESTER BRoACH & TooL Co. LTD.

Comprehensive sub-contracting broaching facilities, including own

tooling. Broach manufacturing and re-grind & repair services. The total

broaching service.

Pipers Road, Park Farm South, Redditch, Worcs B98 OHU

Tel: 01527 523107 Fax: 01527 526137

Email: sales@alcesterbroach.com

Web: www.alcesterbroach.com

BROACHING AND KEY WAY CUTTING

B & H GEARS LTD

Spur, helical, bevel. racks and pinions, sprockets, timing pulleys,

worms and wormwheels, gear crowning/barrelling/tapering, splining,

serration, broaching, internal and external gears.

Star Ironworks, Greenacres Road, Oldham, Lancs. OL4 2BT

Tel: 0161 627 4610

Fax: 0161 628 3141

Email: sales@bandhgears.co.uk

Web: www.bandhgears.co.uk

CNC GRINDING

CENTRAL GRINDING SERVICES LTD

Precision Internal & External C.N.C. Grinding, 50 offs up to large qtys,

all materials including Exotics, Carbide & Coatings. ISo 9001-2000.

3A Pomery Drive, Oadby Industrial Estate, Oadby, Leicester LE2 5NE.

Tel: 0116 271 8188 Fax: 0116 271 8199

Email: info@centralgrinding.co.uk

Web: www.centralgrindingservices.co.uk

CNC MACHINE TOOLS SPARES AND

SERVICE, REPAIRS

CNC SYSTEMS LTD

Fanuc Systems & Fuji AC and DC drive repairs, supply of spares and

installation.

40 Redwoods, Addlestone, Surrey KT15 1JN Tel: 07740 187341 Tel: 01932

830492

Email: offices@cncsystemsltd.co.uk

Web: www.cncsystemsltd.co.uk

CNC PROGRAMMING & TRAINING

GARDNER CNC

For Training: Programming: CAD/CAM Systems: Technical Assistance

and more. Help is just a phone call away.

1 Green Hill Farm, Bishop Itchington, Warwickshire CV4 72SS

Tel: 01926 614882 Fax: 01926 614884

Email: info@gardner-cnc.co.uk

CNC RETROFITTING

MACHINERY PLANT SERVICES LTD

Specialists in Retrofitting all types of Press Brakes and Guillotines -

App. UK Agent for CYBELEC Controls

38a Doddington Road, Earls Barton, Northampton NN6 0NF

Tel: 01604 811634 Fax: 01604 811123

Web: www.cybelec.co.uk

Email: info@machinery-plant-servs.com

CNC TURNING / MILLING

B & H GEARS LTD





Tel: 0161 627 4610 Fax: 0161 628 3141



N.A.B. PRECISIoN TooLING LTD

Up to 2 metres Diameter CNC Turning 900 Diameter x 4 meter BC.

Knowl Piece, Wilbury Way, Hitchin, Herts SG4 0TY

Tel: 01462 456565 Fax: 01462 420039

Email: sales@nabprecisiontooling.com

Web: www.nabprecisiontooling.com

CNC VERTICAL BORING

N.A.B. PRECISIoN TooLING LTD

Up to 2 metres Diameter CNC Turning 900 Diameter x 4 meter BC.


Tel: 01462 456565 Fax: 01462 420039

Email: sales@nabprecisiontooling.com Web: www.nabprecisiontooling.com

DEEP HOLE BORING

HoNE-ALL PRECISIoN LTD

Capacity Available – Call us today!

AS9100D, ISo 9001:2015 & Rolls Royce approved supplier for: Deep

Hole Boring, Deep Hole Drilling, CNC Honing & CNC Turning, ø2.5mm

– 220mm internal diameter x over 3 metres long. Prototype to

production batch, aluminium to aermet, for the highest levels of quality

and service, contact us for a quote today!

Cherrycourt Way, Leighton Buzzard, Beds. LU7 4UH.

Tel: 01525 370666

Email: sales@hone-all.co.uk

Web: www.hone-all.co.uk

SUBCoN DRILLING LTD

ISo 9001 : 2015 Quality Assured Company. The UK Leader in Ejector

Drilling, Gun Drilling & Honing, fast response and turnaround.

Subcon Drilling, Unit 6, The Heron Business Park, Eastman Way,

Hemel Hempstead HP2 7FW. Tel: 01442 205960

Email: ryan@subcondrilling.co.uk

Web: www.subcondrilling.co.uk

SERVICE PROVIDERS - Increase your customer base for less than £2 a week


SERVICES DIRECTORY

DEEP HOLE DRILLING




Hole Boring, Deep Hole Drilling, CNC Honing & CNC Turning, ø2.5mm –

220mm internal diameter x over 3 metres long. Prototype to production

batch, aluminium to aermet, for the highest levels of quality and

service, contact us for a quote today!


Tel: 01525 370666



DIGITAL READOUT EQUIPMENT

MACHINE DRo

DRo supplier of all major brands including M-DRo, Newall, Acu-rite, Mitutoyo.

Linear and rotary encoders specialist. Install, repairs and spares.

Machine DRO Dept, Pindar Road, Hoddesdon, Hertfordshire, EN11 0BZ, UK.

Tel: +44 (0)1992 455921

Email: sales@machine-dro.co.uk

Web: www.machine-dro.co.uk

WARREN MEASUREMENT SYSTEMS

Independent DRo company offering sales & service

on all makes of DRo.

9 Woodford Road, Burton, Latimer, Northants, NN15 5UX

Tel: 01536 722712

Fax: 01536 609025

Email heather@warrenmeasurement.co.uk

FINANCE FOR MACHINERY

CITY AND EURoPEAN ASSET FINANCE LIMITED

Independent finance broker funding machinery of all types, new or

used on Hire Purchase or Lease.

Tel: 01483 280111 Mobile: 07866 266100

Email: dmcphillips@leasingfinance.com

Web: www.cityandeuropean.co.uk

Contact Name: Duncan McPhillips.City and European Asset Finance Ltd is

authorised and regulated by the Financial Conduct Authority.

LINDSAY FINANCE

BUSINESS FINANCE SPECIALISTS

Tel: 0115 931 4545

Email: sales@lindsay.finance

Web: www.lindsay.finance

GEAR CUTTING

B & H GEARS LTD





Tel: 0161 627 4610

Fax: 0161 628 3141



GRINDING

CENTRAL GRINDING SERVICES LTD.

Precision grinding, 1 offs - batchwork, all materials, universal, surface,

centreless and thread grinding universal up to 2 metres long

3 Pomeroy Drive, Oadby Industrial Estate, Oadby, Leiceester, LE2 5NE

Tel: 0116 2718188

Fax: 0116 2718199

Email:info@centralgrinding.co.uk

Website: www.centralgrindingservices.co.uk

GUARDING

CRESCENT MACHINERY

PUWER Inspections, all types of machinery guarding. Mechanical

barriers or infra-red guarding, full perimeter interlock guarding.

Group Rhodes Limited, Unit 21, Calder Vale Road, Wakefield WF1 9RD.

Email: information@grouprhodes.co.uk

Tel: +44 (0) 1924 371161

GUILLOTINE BLADES

CRESCENT MACHINERY

Regrinding + Turning Service, same day regrinding if pre-booked.

New blades any size or make of machine.

To cut all materials. onsite service all makes of Guillotines.

Group Rhodes Limited, Unit 21, Calder Vale Road, Wakefield WF1 9RD.

Email: information@grouprhodes.co.uk

Tel:+44 (0) 1924 371161

GUN DRILLING









Tel: 01525 370666



SUBCoN DRILLING LTD


Drilling, Gundrilling & Honing, fast response and turnaround.

Subcon Drilling, Unit 6, The Heron Business Park, Eastmman Way, Hemel

Hempstead.

Tel: 01442 205960

Email: ryan@aol.com Web: www.subcondrilling.co.uk

HONING

APPERLEY HoNING LTD

Honing capacity available from 3.00mm to 750.00mm diameter and

lengths up to 15metres. ISo 9002

Contact: Michelle Sanders,

Malmesbury Road, Kingsditch Trading Estate, Cheltenham GL51 9PL

Tel: 01242 525868 Fax: 01242 224738

Email: michelle@apperleyhoning.co.uk

Web: www.apperleyhoning.co.uk

HONING









Tel: 01525 370666



SUBCoN DRILLING LTD


Drilling, Gun Drilling & Honing, fast response and turnaround.

Subcon Drilling, Unit 6, The Heron Business Park, Eastmman Way, Hemel

Hempstead.

Tel: 01442 205960

Email: ryan@subcondrilling.co.uk Web: www.subcondrilling.co.uk

INSPECTION EQUIPMENT

MIDLAND METRoLoGY LTD

Profile projectors, vision systems, hardness testers, granite plates/tables/squares –

used inspection equipment, calibration laboratory.

Unit G3, Little Heath Industrial Estate, Old Church Road, Coventry CV6 7ND

Tel: +44 (0) 2476 638280 Fax: +44 (0)2476 638772

Email: sales@midland-metrology.co.uk



SERVICES DIRECTORY

LAPPING

KEMET INTERNATIoNAL LTD

70 years experience in Lapping and Polishing Systems and

Consumables, fast and efficient contract Lapping service.

Cuxton Road, Maidstone, Kent ME15 9NJ

Tel: 01622 755287 Fax: 01622 670915

Email: sales@kemet.co.uk

Web: www.kemet-lapping.co.uk

PRECISIoN LAPPING LTD.

16 Marine Way, Hogwood Lane Industrial Estate, Finchampstead,

Berks RG40 4RF

Tel: 0118 973 5989 Fax: 0118 973 7241

Web: www.precision-lapping.co.uk

LASER CALIBRATION

C.D. MEASUREMENTS LTD

Specialists in laser calibration of machine tools & measuring

equipment. UKAS accredited. No. 0344 for on site calibration.

Chomlea House, Hadfield Road, Hadfield, Glossop, Derbys. SK13 2ER

Tel: 01457 852929 Fax: 01457 860619

Web: www.cdmeasurements.com

MACHINE TOOL REBUILD

BLUE DIAMoND MACHINE TooLS LTD

Suppliers of new and used machine tools, rebuilding and repairs,

suppliers of new tooling and sub-contract slideway grinding, CNC

retrofitting.

Unit 6B, Hackworth Park Industrial Estate, Shildon,

County Durham DL4 1HG

Tel: 01388 776052 Fax: 01388 774770

Email: sales@bdmtools.co.uk

Web: www.bluediamondmachinetools.co.uk

METROL

CNC SYSTEMS LTD

High accuracy sensors. Used on CNC Lathes, Machining Centres and Grinders.

40 Redwoods, Addlestone, Surrey KT15 1JN

Tel: 01932 830492 Mob: 07740 187341

Email: offices@cncsystemsltd.co.uk Web: www.cncsystemsltd.co.uK

PRESS SERVICING MAINTENANCE

GRoUP RHoDES LTD

(Competitive oEM Mechanical and Electrical repairs to Rhodes, HME,

Bentley, Cowlishaw Walker and other makes. Full Spares service and

free advice on CE/PUWER legislation. ISo 9001, ISo 14001 and CE

(Lloyds) approved)

PO Box 740, Calder Vale Road, Wakefield, WF1 5PE.

Tel: +44 (0)1924 371161 Fax +44 (0)1924 370928

Email: sales@grouprhodes.co.uk

Website: www.grouprhodes.com

T.M.A. ENGINEERING LTD

Power Press Specialists, Service, Spares, Repairs, Insurance

Inspections, Maintenance, Guards.

95-111 Tyburn Road, Erdington, Birmingham B24 8NQ

Tel: 0121 328 1908 Fax: 0121 322 2017

Email: sales@TMAeng.co.uk

Web: www.TMAeng.co.uk

PRESSBRAKE TOOLING

PK TooLING

New & Used Pressbrake Tooling supplier for most makes of machines

Rose Bungalow Hubbards Drove, Hilgay,

Downham Market, Norfolk PE38 0JZ

Tel 07889 396888

Email: sales@pktooling.com

Web: www.pktooling.com

PRODUCTION CONTROL SOFTWARE

PSL DATATRACK

Production control software for sub-contractors and precision engineers.

Quotations, Sales & Works orders, Process Layouts, Stock Control, Purchasing,

Scheduling, Shop Floor Data Collection, Quality & Tooling, Traceability, Financial,

CRM.

Lily Hill House, Lily Hill Road, Bracknell, Berkshire RG12 2SJ

Tel: 01344 827312 or 08456 345931

Email: machworld@psldatatrack.com Web: www.psldatatrack.com

ROLLFORMERS

FoRMIT LIMITED

Design & supply of cold Rollform Equipment & Tooling, Press Feeding

& Coil Processing Equipment. New & Used Machinery For Sale

Unit 3, City Estate, Corngreaves Road, Cradley Heath,

West Midlands B64 7EP.

Tel: 01384 895150

Email: sales@formit.co.uk Web: www.formit.co.uk

ROLLING MILLS

DURSToN RoLLING MILLS

Rolling mills for all applications

Progress House, Hospital Hill, Waterside, Chesham, Bucks, HP5 1PJ

Tel: 01494 535388 Fax: 01494 792966

Email: sales@durston.co.uk Web: www.durston.com

ROTARY TABLES

1st MACHINE TooL ACCESSoRIES

4th & 5th Axis tables and custom-buillt solutions.

1 The Headlands, Downton, Salisbury, Wilts SP5 3JJ

Tel: 01725 514000 Email: enquiries@kitagawaeurope.com

SAWING

ACCURATE CUTTING SERVICES

Saws and blades by Amada for optimum cutting performance.

To find out more about Amada high speed cutting machines and blades,

call us on 01527 527058

Email: sales@accurate-cutting.co.uk Web: www.accurate-cutting.co.uk

ADDISoN SAWS LTD

(Sawing machine and consumables specialists. Est. 55 years)

Attwood Street, Lye, Stourbridge, West Midlands DY9 8RU

Tel: 01384 264950 Fax: 01384 264955

Email: sales@addisonsaws.co.uk Web: www.addisonsaws.co.uk

BEHRINGER LTD

(SAWING MACHINE SUPPLIER ESTABLISHED oVER 100 YEARS)

Subsidiary of the parent company Behringer GmbH, in Germany. Behringer,

Behringer Eisele and Vernet Behringer products

Complete range of billet cutting and mitre cutting, band saws and circular

cold saws and plate saws including Vernet Behringer structural fabrication

processing equipment.

Handling equipment to suit specific requirements

After sales and service and support across the UK with next day delivery.

Demonstrations available at our service centre

Tel 01296 668259. Web: www.behringerltd.co.uk

Email info@uk.behringer.net

ADS PRECISIoN LTD

For all your metal cutting needs. Suppliers of new & used metal sawing

bandsaws & circular saws (from manual to automatic CNC), Bahco bimetal

& carbide bandsaw blades, spare parts for a wide range of saws,

breakdown, repairs & servicing, lubricants and in house subcontract

cutting/sawing, CNC milling, turning and machining.

Unit 1, Aspen Court, Centurion Business Park, Bessemer Way,

Rotherham S60 1FB. Tel: 0114 2347352 Fax: 0114 2347362

Email: sales@adsprecision.com Web: www.adsprecision.com

jHP MACHINE SALES LTD

UK agents for BEWo and RUSCH Sawing Machinery, Manual to

Automatic and CNC Bandsaws, Automatic Tube Saws, Circular Saws,

Blades, Breakdowns, Spares, Service and Repairs to a wide range of

machinery.

EchoENG: A wide range of Machine Tools i.e., Press Brakes,

Guillotines, Machining Centers. Lathes, Mills and much much more.

UK agents for DYNoBEND Bending and Tube end forming Machines.

Unit 2 Phoenix Park Ind Est, Chickenhall Lane, Eastleigh SO50 6PQ

Tel: 02381 942827 Email: sales@jhpengineeringservices.co.uk



SERVICES DIRECTORY

SCRAP METAL RECYCLING

H. A. MASoN (METALS) LTD

Buyers of all non-ferrous scrap metals

Two Woods Lane, off Mill Street, Brierley Hill, West Midlands DY5 1TA

Tel: 01384 79841 Fax: 01384 76414

Email: info@masonmetals.co.uk Web: www.masonmetals.co.uk

SERVO MOTOR & DRIVE REPAIRS

EURoSERV LIMITED

Specialist Repairs to all Manufactures of Servomotors, Spindle Motors

and Drives + Associated Equipment.

Unit 16 & 17, Whitworth Road, Armstrong Industrial Estate, Washington,

Tyne & Wear

NE37 1PP. Tel: +44 (0)1915 193344 Fax: +44 (0)1915 368707

Email: enquiries@euroservltd.net Web: www.euroservltd.net

SERVICE & REPAIR

TPH MACHINE TooLS

offer Service & Repair on most Metalworking & Fab Machines,

both Electrical & Mechanical

Tel: +44 (0)1708 523916 Email: miket@tphmachinetools.co.uk

Web: www.tphmachinetools.co.uk. Established 1923

SHOT BLAST MACHINE ENGINEERS

DoUG BooTH & SoNS (SHoTBLAST) LTD.

The largest UK stocks of new and re-conditioned shotblast machines

of all types.

Olympia Works, Church Street, Ossett, Wakefield, West Yorks WF5 9DG

Tel: 01924 274887 Fax: 01924 262219

Email: paul@dougbooth.co.uk Web: www.dougbooth.co.uk

MNB PRECISIoN

MNB offer precison services including CNC Milling and Turning, jig

Boring, Spark-Erosion, Wire-Erosion, Grinding and Shot Peening up 8M

long.

Units 3-5 Binns Close, Torrington Avenue, Coventry, CV4 9TB

Tel: +44 (0) 2476 695 959 Fax: 08721116698

Email: info@mnbprecision.com Web: www.mnbprecision.com

SLIDEWAY GRINDING

BLUE DIAMoND MACHINE TooLS LTD

Suppliers of new and used machine tools, rebuilding and repairs,

suppliers of new tooling and sub-contract slideway grinding, CNC

retrofitting.

Unit 6, Hackworth Park Industrial Estate, Sheldon, County Durham.

Tel: 01388 776052 Fax: 01388 774770

Email: sales@bdmtools.co.uk Web: www.bluediamondmachinetools.co.uk

SUB-CONTRACTING - GRINDING

CENTRAL GRINDING SERVICES LTD

Precision Internal & External C.N.C. Grinding, 50 offs up to large qtys,

all materials including Exotics, Carbide & Coatings. ISo 9001-2000.

3A Pomery Drive, Oadby Industrial Estate, Oadby, Leicester LE2 5NE.

Tel: 0116 271 8188 Fax: 0116 271 8199

Email: carl@centralgrinding.co.uk Web: www.centralgrindingservices.co.uk

SUBCONTRACTING – HONING

DELAPENA GRoUP

Delapena subcontract honing facility provides fast, efficient and cost

effective superior honing service.

With our comprehensive suite of delapena honing machines we are

known for precise, controllable and repeatable honing.

Request a quotation today.

The Delapena GroupThe Runnings, Cheltenham, Gloucestershire. GL51 9NJ

Email: t.elliott@delapena.co.uk Tel: 01242 516341

SUB-CONTRACTING - SAWING,

MACHINING, MILLING, TURNING & LATHE

SERVICES

ADS PRECISIoN LTD

For all your metal cutting needs. Suppliers of new & used metal sawing

bandsaws & circular saws (from manual to automatic CNC), Bahco bimetal

& carbide bandsaw blades, spare parts for a wide range of saws,

breakdown, repairs & servicing, lubricants and in house subcontract

cutting/sawing, CNC milling, turning and machining.

710a-716 Penistone Road, Hillsborough, Sheffield, South Yorkshire, S6 2DF

Tel: 0114 2347352 Fax: 0114 2347362

Email: sales@adsprecision.com Web: www.adsprecision.com

THREAD CUTTING

KINGSToN ENGINEERING Co (HULL) LTD

Specialist manufacturers and producers of bespoke Power Screws. We

offer a variety of specialised engineering services and based on using

materials and specifications to suit customer's exact needs, we

produce complimentary nuts and fittings.

Pennington Street, Hull, HU8 7LD

Tel: 01482 325676 Fax: 01482 216438 Mobile: 07901 857045

www.kingston-engineering.co.uk Email : paul@kingston-engineering.co.uk

TOOL MAKERS

jCP SERVICES LIMITED

Tooling For Tin Box & Bakeware Plus Precision Engineers. We

specialise in the manufacture of tin box, bakeware and progressive

tooling. Press work also undertaken. We also offer a large variety of

precision engineering CNC machinery.

Unit 50, Wakefield Commercial Park, Engine Lane, Bridge Road,

Horbury Junction, Wakefield, West Yorkshire WF4 5NW.

Tel: 01924 278585 Mobile: 07709 531317

Email: jcpservicesltd@gmail.com Web: www.jcpservicesltd.org.uk/

TUBE MANIPULATION

HLP TUBE FoRMERS LTD

Specialists in CNC Bending, Cutting, Welding & Fabrication

Unit 17 Pant Glas Industrial Estate, Bedwas, Caerphilly, CF83 8DR

Tel: 029 2086 2122 Fax: 029 2086 0823

Email: bernice.page@hlptube.co.uk

Web: www.hlptube.co.uk

VALUATION PLANT & MACHINERY

TPH MACHINE TooLS

offer Service & Repair on most Metalworking & Fab Machines,

both Electrical & Mechanical

Tel: +44 (0)1708 523916 Email: miket@tphmachinetools.co.uk

Web: www.tphmachinetools.co.uk. Established 1923

VERTICAL BORING

N.A.B. Precision tooling ltd

Up to 2 metres Diameter CNC Turning.


Tel: 01462 456565 Fax: 01462 420039

Email: sales@nabprecisiontooling.com Web: www.nabprecisiontooling.com

WATERJET CUTTING

CRoSS ENGINEERING SWANSEA LTD

Specialists in Waterjet cutting. 2 number twin head Flow machines

4mtr x 2mtr capacity, any material upto 200mm thickness also sub

contract machining and fabrication capacity

Garngoch Industrial Estate, Gorseinon, Swansea, SA4 9GE

Web: www.crosswaterservices.co.uk www.crossengineering.co.uk

Tel: 01792 893491

WORKHOLDING

1st MACHINE TooL ACCESSoRIES

High quality work holding, fixturing, clamping, chucks & collets

available from stock.

1 The Headlands, Downton, Salisbury, Wilts SP5 3JJ

Tel: 0800 783 0510 Email: enquiries@1stmta.com



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ADVERTISERS INDEX

1st Machine Tool Accessories . . . . . . . . . . . . . . . . . . . . . . . .Inside Front Cover

Advanced Engineering 2025 . . . . . . . . . . . . . . . . . . . . . . . . .Inside Back Cover

Axe & Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Blue Diamond Machine Tools Ltd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Cottrill & Co . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

EMO Hannover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

Gewefa UK Ltd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Guhring Ltd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Kasto Ltd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

MACH 26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

New Century Machinery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Penico Gauges Ltd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

PSL Datatrack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Roemheld UK Ltd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Subcon Drilling Ltd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Technova Precision Ltd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

The Manufacturing Technologies Association . . . . . . . . . . . . . . . . . . . . . . . .25

Westermans International Ltd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

XYZ Machine Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Front Cover

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