NS Tool - Schaftfräser für Aluminium
NS Tool - Schaftfräser für Aluminium (DE, EN) 2024
NS Tool - Schaftfräser für Aluminium (DE, EN) 2024
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Schaftfräser für Aluminium
Fraises en bout pour l'aluminium
AL2D-2 AL2D-2DLC ALZ345 ALB225
AL3D-2 AL3D-2DLC ALZ345-DLC ALB225-DLC
AL4D-2 AL4D-2DLC AL3D-345 AL3D-345R
AL5D-2 AL5D-2DLC AL-3LS RSE230 RSB230
Item
Size
Number of teeth Coating Plunge
Maximum Machining depth
2D 3D 4D 5D 10D
Square End Mill
AL2D-2
Item
AL2D-2DLC
φ0.5 ~ φ12
Size
φ0.5 ~ φ12
Full Cutting
Length
L/D=2
Length of Cut
Number of teeth Coating Plunge
Maximum Machining depth
2D 3D 4D 5D 10D
Square End Mill
AL3D-2
AL2D-2
AL3D-2DLC
AL2D-2DLC
φ1 ~ φ12
φ0.5 ~ φ12
φ1 ~ φ12
φ0.5 ~ φ12
AL4D-2 φ1 ~ φ12
AL3D-2 φ1 ~ φ12
AL4D-2DLC φ1 ~ φ12
AL3D-2DLC φ1 ~ φ12
AL5D-2 φ1 ~ φ12
AL4D-2 φ1 ~ φ12
AL5D-2DLC φ1 ~ φ12
AL4D-2DLC φ1 ~ φ12
ALZ345 AL5D-2
AL5D-2DLC φ1 ~ φ12
ALZ345-DLC φ1 ~ φ12
ALZ345
AL3D-345
φ1 ~ φ12
φ1 φ12
φ1 ~ φ12
φ1 ~ φ12
AL-3LS ALZ345-DLC φ5 φ1 ~ φ12
Full Cutting
Length
Full Cutting
Length
Full Cutting
Length
Full Cutting
Length
Full Cutting
Length
Full Cutting
Length
Full Full Cutting Cutting
Length Length
Full Cutting Full Long Cutting Neck
Length Length
Long Full Neck Cutting Full Long Cutting Neck
Length Length
Long Under Neck Shank
L/D=3
L/D=2Length of Cut
Length of Cut
L/D=4
L/D=3 Length of Cut
Length of Cut
L/D=1.5
Length of Cut
L/D=3
Length of Cut
L/D=1.5
L/D=5
L/D=4 Length of Cut
Length of Cut
L/D=1.5
Length of Cut
L/D=5 L/D=1.5
Length of Cut
Length of Cut
L/D=35
Under neck Length
L/D=35
L/D=1.5
Under neck Length
Length of Cut
L/D=1.5
Length of Cut
L/D=35
Under neck Length
L/D=1.5
L/D=35
Length of Cut
Length of Cut
Under neck Length
Machining depth would be changed by the length of tool overhang.
Ball End Mill
RSE230 AL3D-345
RSB230 ALB225 AL-3LS
Ball End Mill
φ1 ~ φ12
φ 0.1 -0.6
φ φ5 R0.3 R0.1-R3 ~ ~ φ12 R6
Full Cutting Full Cutting Under Shank Long Neck
Length Length
L/D=2
Length of Cut
L/D=3
Length of Cut
L/D = 3, 5, 10
L/D L/D1 = 3, 5, 10
Length of Cut
L/D=5 ~ 10
Machining depth would be changed by the length of tool overhang.
Under neck Length
L/D=1.5
Length of Cut
ALB225-DLC R0.3 ~ R6
Full Cutting
Long Neck
Length
L/D=2
Length of Cut
L/D1
Length of Cut
L/D=5 ~ 10
Under neck Length
Corner Radius End Mill
New
ALB225-DLC R0.3 ~ R6
AL3D-345R φ2 × R0.2
~ φ12 × R2
Full Cutting Full Long Cutting Neck
Length Length
L/D=2
Length of Cut
L/D=3
Length of Cut
L/D1
Length of Cut
L/D=5 ~ 10
Under neck Length
Corner Radius End Mill
2
New
AL3D-345R φ2 × R0.2
~ φ12 × R2
Full Cutting
Length
L/D=3
Length of Cut
Features
Helix Angle
Corner Shape Shank Tolerance Number of sizes Page
L/D=2
Features
Features
Features L/D=2 DLC coating
Helix Angle
Helix
Helix
Angle
Angle
38 6
Corner Shape Shank Tolerance Number of sizes Page
Corner
Corner
Shape
Shape Shank
Shank
Tolerance
Tolerance
Number
Number
of
of
sizes
sizes Page
Page
22 6
L/D=3
L/D=2
L/D=2
L/D=2
L/D=3 DLC coating
L/D=2 DLC coating
L/D=2
L/D=2
DLC
DLC
coating
coating
L/D=4
L/D=3
L/D=3
L/D=3
L/D=4 DLC coating
L/D=3 DLC coating
L/D=3
L/D=3
DLC
DLC
coating
coating
L/D=5
L/D=4
L/D=4
L/D=4
L/D=5 DLC coating
L/D=4 DLC coating
L/D=4
L/D=4
DLC
DLC
coating
coating
L/D=5
L/D=5
L/D=5 3-flute. Continuous machining from plunging to slotting
L/D=5 DLC coating
L/D=5
L/D=5
DLC
DLC
coating
coating
3-flute design with DLC coating. Continuous machining from plunging to slotting
3-flute. Continuous machining from plunging to slotting
3-flute.
3-flute.
Continuous
Continuous
machining
machining
from
from
plunging
plunging
to
to
slotting
slotting
3-flute. Continuous machining from plunging to slotting
L/D=3 achieves high efficient machining even for side milling
14 8
38 6
14 8
22 6
14 10
14 8
14 10
14 8
14 12
14 10
14 12
14 10
124 14 12
18
14 12
17 22
124 18
9 28
3-flute
Under
design
shank
with DLC
end
coating.
mill for aluminium
Continuous
for
machining
deeper area
from
milling
plunging to slotting
3-flute
3-flute
design
design
with
with
DLC
DLC
coating.
coating.
Continuous
Continuous
machining
machining
from
from
plunging
plunging
to
to
slotting
slotting
3-flute. Continuous machining from plunging to slotting
Available 3-flute.
3-flute.
L/D=3 achieves Continuous
Continuous for the high suitable machining
machining
efficient L/D machining (3D, from
from 5D plunging
plunging and even 10D) to
to
for and slotting
slotting
side with milling or without Under Neck Length!
Applicable L/D=3
L/D=3
achieves
achieves to nonferrous high
high
efficient
efficient material machining
machining such as even
even Aluminum for
for
side
side and milling
milling Copper
17 5 22 24
9
135 28
36
Reducing 3-flute chattering even for milling at corner and curved surface
3-flute
3-flute Select the Under
Under
Under right shank
shank
shank one for end
end
end your mill
mill
mill job for
for
for 3D aluminium for deeper area milling
aluminium
aluminium or 5D 10D
for
for
deeper
deeper Length
area
area of cut
milling
milling with Extra Long-neck or without neck
Applicable to nonferrous material such as Aluminum and copper
26 5 34 24 39
DLC coating applied for longer tool life
Reducing chattering even for milling at corner and curved surface
Reducing
Reducing
chattering
chattering
even
even
for
for
milling
milling
at
at
corner
corner
and
and
curved
curved
surface
surface
26 34
DLC coating applied for longer tool life
DLC
DLC
coating
coating
applied
applied
for
for
longer
longer
tool
tool
life
life
Reducing chattering even for milling at corner and curved surface
Reducing
Reducing
chattering
chattering
even
even
for
for
milling
milling
at
at
corner
corner
and
and
curved
curved
surface
surface
Achieves high efficiency by suppressing chattering even at high feed machining
26
39 34
30
Achieves high efficiency by suppressing chattering even at high feed machining
Achieves
Achieves
high
high
efficiency
efficiency
by
by
suppressing
suppressing
chattering
chattering
even
even
at
at
high
high
feed
feed
machining
machining
39 30
3
2-flute end mill for Aluminium. L/D=2~5.
Reducing chattering and burr by specialized cutting edge design for aluminium.
2-Flute Square End Mill for Aluminium
L/D = 2
AL2D-2
AL2D-2DLC
φ 0.5 ~ φ 12
Total 38 sizes
φ 0.5 ~ φ 12
Total 22 sizes
L/D = 3
AL3D-2
AL3D-2DLC
φ 1 ~ φ 12 Total 14 sizes
φ 1 ~ φ 12
Total 14 sizes
Slotting is not recommend.
L/D = 4
AL4D-2
AL4D-2DLC
φ 1 ~ φ 12
Total 14 sizes
φ 1 ~ φ 12
Total 14 sizes
L/D = 5
AL5D-2
AL5D-2DLC
φ 1 ~ φ 12
Total 14 sizes
φ 1~ φ 12
Total 14 sizes
4
Aluminium Alloy
N
Features
Feature
1
Fine machining surface Minimized chattering even with sharp cutting edge
With a special cutting edge, chatter vibration during machining is suppressed.
Achieves stable machining even in corner with heavy machining loads and high-speed conditions.
Performance
AL3D-2 O. D. Cutting edge
• Work material: A5052
• Coolant :Water-soluble fluid
• Machined size: 12.5 × 35 × 30 mm
Process Roughing Finishing
Tool
AL5D-2 φ6
[min -1 ]
Spindle speed
mm/min
Feed
ap×ae mm
Depth of cut
12,000
800
30 × 0.6 30 × 0.06
AL5D-2
AL5D-2
No chattering
Chattering
No chattering
Chattering
AL5D-2 realized no chattering within a wide range cutting speed,
40m/min~360m/min, achieved stable machining even at high cutting load corner part and high speed condition.
5
AL2D-2
AL2D-2DLC
Size φ 0.5 ~ φ 12
Size φ 0.5 ~ φ 12
2-Flute L/D=2 End Mill for Aluminium
Total 38 sizes
DLC COATING 2-Flute L/D=2 End Mill for Aluminium
Total 22 sizes
▪ Die AL-Serie realisiert hochpräzise, stabile Bearbeitungen
La série AL permet des usinages très précis avec une grande stabilité
▪ Werkzeug poliert und geläppt | Outil poli et rodé
▪ Die Original DLC-Beschichtung bewirkt eine Erhöhung
der Standzeit
Durée de vie accrue grâce au revêtement DLC spécifique
Work Material
Work Material
N
Aluminium Alloy Copper Resin
N
O
N
Aluminium Alloy Copper Resin
N
O
Code No.
(D)
Dia.
(l) (γ)
Length of Cut Neck Taper Angle
(d)
Shank Dia.
Unit [Size : mm]
(L)
Overall Length
AL2D-2 0.5 0.5 1 9° 4 45
AL2D-2 0.6 0.6 1.2 9° 4 45
AL2D-2 0.7 0.7 1.4 9° 4 45
AL2D-2 0.9 0.8 1.6 9° 4 45
AL2D-2 0.5 0.9 1.8 9° 4 45
AL2D-2 1 1 2 9° 4 45
AL2D-2 1.1 1.1 2.2 9° 4 45
AL2D-2 1.2 1.2 2.4 9° 4 45
AL2D-2 1.3 1.3 2.6 9° 4 45
AL2D-2 1.4 1.4 2.8 9° 4 45
AL2D-2 1.5 1.5 3 9° 4 45
AL2D-2 1.6 1.6 3.2 9° 4 45
AL2D-2 1.7 1.7 3.4 9° 4 45
AL2D-2 1.8 1.8 3.6 9° 4 45
AL2D-2 1.9 1.9 3.8 9° 4 45
AL2D-2 2 2 4 9° 4 45
AL2D-2 2.1 2.1 4.2 9° 4 45
AL2D-2 2.2 2.2 4.4 9° 4 45
AL2D-2 2.3 2.3 4.6 9° 4 45
AL2D-2 2.4 2.4 4.8 9° 4 45
AL2D-2 2.5 2.5 5 9° 4 45
AL2D-2 2.6 2.6 5.2 9° 4 45
AL2D-2 2.7 2.7 5.4 9° 4 45
AL2D-2 2.8 2.8 5.6 9° 4 45
AL2D-2 2.9 2.9 5.8 9° 6 50
AL2D-2 3 3 6 9° 6 50
AL2D-2 3.5 3.5 7 9° 6 50
AL2D-2 4 4 8 9° 6 50
AL2D-2 4.5 4.5 9 9° 6 55
AL2D-2 5 5 10 9° 6 55
AL2D-2 5.5 5.5 11 9° 6 55
AL2D-2 6 6 12 − 6 55
AL2D-2 7 7 14 9° 8 70
AL2D-2 8 8 16 − 8 70
AL2D-2 9 9 18 9° 10 75
AL2D-2 10 10 20 − 10 75
AL2D-2 11 11 22 9° 12 80
AL2D-2 12 12 24 − 12 80
Code No.
(D)
Dia.
(l)
Length of Cut
(γ)
Neck Taper Angle
(d)
Shank Dia.
Unit [Size : mm]
(L)
Overall Length
AL2D-2DLC 0.5 0.5 1 9° 4 45
AL2D-2DLC 0.6 0.6 1.2 9° 4 45
AL2D-2DLC 0.7 0.7 1.4 9° 4 45
AL2D-2DLC 0.8 0.8 1.6 9° 4 45
AL2D-2DLC 0.9 0.9 1.8 9° 4 45
AL2D-2DLC 1 1 2 9° 4 45
AL2D-2DLC 1.5 1.5 3 9° 4 45
AL2D-2DLC 2 2 4 9° 4 45
AL2D-2DLC 2.5 2.5 5 9° 4 45
AL2D-2DLC 3 3 6 9° 6 50
AL2D-2DLC 3.5 3.5 7 9° 6 50
AL2D-2DLC 4 4 8 9° 6 50
AL2D-2DLC 4.5 4.5 9 9° 6 55
AL2D-2DLC 5 5 10 9° 6 55
AL2D-2DLC 5.5 5.5 11 9° 6 55
AL2D-2DLC 6 6 12 − 6 55
AL2D-2DLC 7 7 14 9° 8 70
AL2D-2DLC 8 8 16 − 8 70
AL2D-2DLC 9 9 18 9° 10 75
AL2D-2DLC 10 10 20 − 10 75
AL2D-2DLC 11 11 22 9° 12 80
AL2D-2DLC 12 12 24 − 12 80
How to Order
When you order, indicate AL2D-2DLC (D). (γ) is reference value.
How to Order
When you order, indicate AL2D-2 (D).
(γ) is reference value.
6
AL2D-2
AL2D-2DLC
Recommended Milling Conditions
Work Material
Aluminium
A1070
Aluminium Alloy
A2017 • A5052 • A7075
Aluminium Cast
AC8C
Cutting Speed 340m/min 270m/min 380m/min 300m/min 280m/min 200m/min
Side Milling Slotting Side Milling Slotting Side Milling Slotting
Dia.
Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed
min -1 mm/min min -1 mm/min min -1 mm/min min -1 mm/min min -1 mm/min min -1 mm/min
0.5 20,000 400 20,000 200 20,000 400 20,000 300 20,000 400 20,000 300
1 20,000 700 20,000 400 20,000 700 20,000 400 20,000 700 20,000 400
1.5 20,000 800 20,000 500 20,000 800 20,000 500 20,000 800 20,000 500
2 20,000 1,000 20,000 600 20,000 1,000 20,000 600 20,000 1,000 20,000 600
2.5 20,000 1,200 20,000 700 20,000 1,200 20,000 700 20,000 1,200 20,000 700
3 20,000 1,300 20,000 800 20,000 1,500 20,000 900 20,000 1,500 20,000 800
4 20,000 1,500 20,000 900 20,000 1,700 20,000 1,100 20,000 1,700 15,900 800
5 20,000 1,700 17,200 900 20,000 2,000 19,100 1,300 17,800 1,700 12,700 800
6 18,000 1,800 14,300 900 20,000 2,200 15,900 1,300 14,900 1,700 10,600 800
7 15,500 1,800 12,300 900 17,300 2,300 13,600 1,300 12,700 1,700 9,100 800
8 13,500 1,800 10,700 1,000 15,100 2,400 11,900 1,300 11,100 1,800 8,000 800
9 12,000 1,800 9,600 1,000 13,400 2,400 10,600 1,300 9,900 1,800 7,100 800
10 10,800 1,800 8,600 1,000 12,100 2,400 9,600 1,300 8,900 1,800 6,400 800
11 9,800 1,900 7,800 1,000 11,000 2,500 8,700 1,300 8,100 1,800 5,800 800
12 9,000 2,000 7,200 1,100 10,100 2,500 8,000 1,400 7,400 1,800 5,300 900
Side Milling
0.2D
Slotting
D
Depth of Cut
1.5D
1D
(D:Dia.)
Notes
1. Adjust both the spindle speed and feed at the same rate. (When using spindle speed 20,000 or more, the same adjustment is required.)
2. Use a rigid and precise machine and chuck holder.
3. Adjust milling conditions when vibration and abnormal sounds occur according to the rigidity of the machine and the chuck holder,
or work clamping condition.
4 . Water-soluble fluid is recommended.
7
AL3D-2
Size
φ 1 ~ φ 12
AL3D-2DLC
Size
φ 1 ~ φ 12
2-Flute L/D=3 End Mill for Aluminium
Total 14 sizes
DLC COATING 2-Flute L/D=3 End Mill for Aluminium
Total 14 sizes
▪ Die AL-Serie realisiert hochpräzise, stabile Bearbeitungen
La série AL permet des usinages très précis avec une grande stabilité
▪ Werkzeug poliert und geläppt | Outil poli et rodé
▪ Die Original DLC-Beschichtung bewirkt eine Erhöhung der Standzeit
Durée de vie accrue grâce au revêtement DLC spécifique
Work Material
Aluminium Alloy N Copper N Resin O
Work Material
Aluminium Alloy N Copper N Resin O
Unit [Size : mm]
Unit [Size : mm]
Code No.
(D)
Dia.
(l)
Length of Cut
(γ)
Neck Taper Angle
(d)
Shank Dia.
(L)
Overall Length
Code No.
(D)
Dia.
(l)
Length of Cut
(γ)
Neck Taper Angle
(d)
Shank Dia.
(L)
Overall Length
AL3D-2 1 1 3 9° 4 45
AL3D-2 1.5 1.5 4.5 9° 4 45
AL3D-2 2 2 6 9° 4 45
AL3D-2 2.5 2.5 7.5 9° 4 45
AL3D-2 3 3 9 9° 6 50
AL3D-2 4 4 12 9° 6 50
AL3D-2 5 5 15 9° 6 55
AL3D-2 6 6 18 − 6 60
AL3D-2 7 7 21 9° 8 70
AL3D-2 8 8 24 − 8 70
AL3D-2 9 9 27 9° 10 75
AL3D-2 10 10 30 − 10 75
AL3D-2 11 11 33 9° 12 90
AL3D-2 12 12 36 − 12 90
AL3D-2DLC 1 1 3 9° 4 45
AL3D-2DLC 1.5 1.5 4.5 9° 4 45
AL3D-2DLC 2 2 6 9° 4 45
AL3D-2DLC 2.5 2.5 7.5 9° 4 45
AL3D-2DLC 3 3 9 9° 6 50
AL3D-2DLC 4 4 12 9° 6 50
AL3D-2DLC 5 5 15 9° 6 55
AL3D-2DLC 6 6 18 − 6 60
AL3D-2DLC 7 7 21 9° 8 70
AL3D-2DLC 8 8 24 − 8 70
AL3D-2DLC 9 9 27 9° 10 75
AL3D-2DLC 10 10 30 − 10 75
AL3D-2DLC 11 11 33 9° 12 90
AL3D-2DLC 12 12 36 − 12 90
How to Order
When you order, indicate AL3D-2 (D). (γ) is reference value.
How to Order
When you order, indicate AL3D-2DLC (D).
(γ) is reference value.
8
AL3D-2
AL3D-2DLC
切 削 条 件 参 考 表
Recommended Milling Conditions
Recommended Milling Conditions
Work Material
Aluminium
A1070
Aluminium Alloy
A2017 • A5052 • A7075
Aluminium Cast
AC8C
Cutting Speed 300m/min 220m/min 330m/min 240m/min 250m/min 160m/min
Side Milling Slotting Side Milling Slotting Side Milling Slotting
Dia.
Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed
min -1 mm/min min -1 mm/min min -1 mm/min min -1 mm/min min -1 mm/min min -1 mm/min
1 20,000 400 20,000 300 20,000 400 20,000 300 20,000 400 20,000 300
1.5 20,000 500 20,000 400 20,000 500 20,000 400 20,000 500 20,000 400
2 20,000 600 20,000 400 20,000 600 20,000 400 20,000 600 20,000 400
2.5 20,000 700 20,000 500 20,000 700 20,000 500 20,000 700 20,000 500
3 20,000 900 20,000 600 20,000 900 20,000 600 20,000 900 17,000 500
4 20,000 1,000 17,500 700 20,000 1,000 19,000 750 20,000 1,000 13,000 500
5 19,000 1,000 14,000 700 20,000 1,200 15,500 750 16,000 1,000 10,000 500
6 16,000 1,100 11,500 700 17,500 1,400 12,500 750 13,500 1,000 8,500 500
7 13,500 1,100 10,000 750 15,000 1,500 11,000 800 11,500 1,100 7,300 500
8 12,000 1,100 8,800 750 13,000 1,600 9,600 800 9,900 1,200 6,400 500
9 11,000 1,100 7,800 750 11,700 1,600 8,500 800 8,800 1,200 5,700 500
10 9,600 1,100 7,000 800 10,500 1,700 7,600 850 8,000 1,300 5,100 550
11 8,700 1,100 6,400 800 9,600 1,700 6,900 850 7,200 1,300 4,600 550
12 8,000 1,200 5,800 800 8,800 1,700 6,400 900 6,600 1,300 4,200 600
Side Milling
0.2D
Slotting
D
Depth of Cut
1.5D
1D
(D:Dia.)
Notes
1. Adjust both spindle speed and feed at the same rate. (When using spindle speed 20,000 or more, the same adjustment is required.)
2. Use a rigid and precise machine and chuck holder.
3. Adjust milling conditions when vibration and abnormal sounds occur by the conditions of the machine, chuck holder and work clamping.
4. Water-soluble fluid is recommended.
9
AL4D-2
Size
φ 1 ~ φ 12
AL4D-2DLC
Size
φ 1 ~ φ 12
2-Flute L/D=4 End Mill for Aluminium
Total 14 sizes
DLC COATING 2-Flute L/D=4 End Mill for Aluminium
Total 14 sizes
▪ Die AL-Serie realisiert hochpräzise, stabile Bearbeitungen
La série AL permet des usinages très précis avec une grande stabilité
▪ Werkzeug poliert und geläppt | Outil poli et rodé
▪ Die Original DLC-Beschichtung bewirkt eine Erhöhung der Standzeit
Durée de vie accrue grâce au revêtement DLC spécifique
Work Material
Aluminium Alloy N Copper N Resin O
Work Material
Aluminium Alloy N Copper N Resin O
Unit [Size : mm]
Unit [Size : mm]
Code No.
(D)
Dia.
(l)
Length of Cut
(γ)
Neck Taper Angle
(d)
Shank Dia.
(L)
Overall Length
Code No.
(D)
Dia.
(l)
Length of Cut
(γ)
Neck Taper Angle
(d)
Shank Dia.
(L)
Overall Length
AL4D-2 1 1 4 9° 4 50
AL4D-2 1.5 1.5 6 9° 4 50
AL4D-2 2 2 8 9° 4 50
AL4D-2 2.5 2.5 10 9° 4 50
AL4D-2 3 3 12 9° 6 55
AL4D-2 4 4 16 9° 6 60
AL4D-2 5 5 20 9° 6 65
AL4D-2 6 6 24 − 6 75
AL4D-2 7 7 28 9° 8 90
AL4D-2 8 8 32 − 8 90
AL4D-2 9 9 36 9° 10 100
AL4D-2 10 10 40 − 10 100
AL4D-2 11 11 44 9° 12 110
AL4D-2 12 12 48 − 12 110
AL4D-2DLC 1 1 4 9° 4 50
AL4D-2DLC 1.5 1.5 6 9° 4 50
AL4D-2DLC 2 2 8 9° 4 50
AL4D-2DLC 2.5 2.5 10 9° 4 50
AL4D-2DLC 3 3 12 9° 6 55
AL4D-2DLC 4 4 16 9° 6 60
AL4D-2DLC 5 5 20 9° 6 65
AL4D-2DLC 6 6 24 − 6 75
AL4D-2DLC 7 7 28 9° 8 90
AL4D-2DLC 8 8 32 − 8 90
AL4D-2DLC 9 9 36 9° 10 100
AL4D-2DLC 10 10 40 − 10 100
AL4D-2DLC 11 11 44 9° 12 110
AL4D-2DLC 12 12 48 − 12 110
How to Order
When you order, indicate AL4D-2 (D).
(γ) is reference value.
How to Order
When you order, indicate AL4D-2DLC (D).
(γ) is reference value.
10
AL4D-2
AL4D-2DLC
切 削 条 件 参 考 表
Recommended Milling Conditions
Recommended Milling Conditions
Work Material
Aluminium
A1070
Aluminium Alloy
A2017 • A5052 • A7075
Aluminium Cast
AC8C
Cutting Speed 190m/min 280m/min 150m/min
Side Milling Side Milling Side Milling
Dia.
Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed
min -1 mm/min min -1 mm/min min -1 mm/min
1 20,000 220 20,000 220 20,000 220
1.5 20,000 270 20,000 270 20,000 320
2 20,000 320 20,000 320 20,000 340
2.5 20,000 430 20,000 430 18,500 400
3 20,000 570 20,000 570 15,000 520
4 15,500 650 20,000 840 11,500 520
5 12,000 840 17,500 900 9,100 520
6 10,200 840 14,500 1,050 7,700 520
7 8,800 840 12,600 1,150 6,600 580
8 7,700 840 11,000 1,150 5,800 650
9 6,800 900 9,700 1,300 5,200 720
10 6,100 900 8,800 1,300 4,600 720
11 5,500 980 8,000 1,450 4,200 720
12 5,200 1,050 7,300 1,450 3,800 780
Side Milling
0.1D
Depth of Cut
4D
(D:Dia.)
Notes
1. Adjust both spindle speed and feed at the same rate. (When using spindle speed 20,000 or more, the same adjustment is required.)
2. Use a rigid and precise machine and chuck holder.
3. Adjust milling conditions when vibration and abnormal sounds occur by the conditions of the machine, chuck holder and work clamping.
4. Water-soluble fluid is recommended.
11
AL5D-2
Size
φ 1 ~ φ 12
AL5D-2DLC
Size
φ 1 ~ φ 12
2-Flute L/D=5 End Mill for Aluminium
Total 14 sizes
DLC COATING 2-Flute L/D=5 End Mill for Aluminium
Total 14 sizes
▪ Die AL-Serie realisiert hochpräzise, stabile Bearbeitungen
La série AL permet des usinages très précis avec une grande stabilité
▪ Werkzeug poliert und geläppt | Outil poli et rodé
▪ Die Original DLC-Beschichtung bewirkt eine Erhöhung der Standzeit
Durée de vie accrue grâce au revêtement DLC spécifique
Work Material
Aluminium Alloy N Copper N Resin O
Work Material
Aluminium Alloy N Copper N Resin O
Unit [Size : mm]
Unit [Size : mm]
Code No.
(D)
Dia.
(l)
Length of Cut
(γ)
Neck Taper Angle
(d)
Shank Dia.
(L)
Overall Length
Code No.
(D)
Dia.
(l)
Length of Cut
(γ)
Neck Taper Angle
(d)
Shank Dia.
(L)
Overall Length
AL5D-2 1 1 5 9° 4 50
AL5D-2 1.5 1.5 7.5 9° 4 50
AL5D-2 2 2 10 9° 4 50
AL5D-2 2.5 2.5 12.5 9° 4 50
AL5D-2 3 3 15 9° 6 55
AL5D-2 4 4 20 9° 6 60
AL5D-2 5 5 25 9° 6 65
AL5D-2 6 6 30 − 6 75
AL5D-2 7 7 35 9° 8 90
AL5D-2 8 8 40 − 8 90
AL5D-2 9 9 45 9° 10 100
AL5D-2 10 10 50 − 10 100
AL5D-2 11 11 55 9° 12 110
AL5D-2 12 12 60 − 12 110
AL5D-2DLC 1 1 5 9° 4 50
AL5D-2DLC 1.5 1.5 7.5 9° 4 50
AL5D-2DLC 2 2 10 9° 4 50
AL5D-2DLC 2.5 2.5 12.5 9° 4 50
AL5D-2DLC 3 3 15 9° 6 55
AL5D-2DLC 4 4 20 9° 6 60
AL5D-2DLC 5 5 25 9° 6 65
AL5D-2DLC 6 6 30 − 6 75
AL5D-2DLC 7 7 35 9° 8 90
AL5D-2DLC 8 8 40 − 8 90
AL5D-2DLC 9 9 45 9° 10 100
AL5D-2DLC 10 10 50 − 10 100
AL5D-2DLC 11 11 55 9° 12 110
AL5D-2DLC 12 12 60 − 12 110
How to Order
When you order, indicate AL5D-2 (D).
(γ) is reference value.
How to Order
When you order, indicate AL5D-2DLC (D).
(γ) is reference value.
12
AL5D-2
AL5D-2DLC
切 削 条 件 参 考 表
Recommended Milling Conditions
Recommended Milling Conditions
Work Material
Aluminium
A1070
Aluminium Alloy
A2017 • A5052 • A7075
Aluminium Cast
AC8C
Cutting Speed 160m/min 230m/min 120m/min
Side Milling Side Milling Side Milling
Dia.
Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed
min -1 mm/min min -1 mm/min min -1 mm/min
1 20,000 200 20,000 200 20,000 200
1.5 20,000 250 20,000 250 20,000 300
2 20,000 300 20,000 300 19,000 300
2.5 20,000 400 20,000 400 15,300 300
3 17,000 450 20,000 450 12,700 400
4 12,700 500 18,000 700 9,600 400
5 10,000 650 14,600 700 7,600 400
6 8,500 650 12,000 800 6,400 400
7 7,300 650 10,500 900 5,500 450
8 6,400 650 9,100 900 4,800 500
9 5,700 700 8,100 1,000 4,300 550
10 5,100 700 7,300 1,000 3,800 550
11 4,600 750 6,700 1,100 3,500 550
12 4,300 800 6,100 1,100 3,200 600
Side Milling
0.1D
Depth of Cut
5D
(D: Dia.)
Notes
1 Adjust both spindle speed and feed at the same rate. (When using spindle speed 20,000 or more, the same adjustment is required.)
2 Use a rigid and precise machine and chuck holder.
3Adjust milling conditions when vibration and abnormal sounds occur by the conditions of the machine, chuck holder and work clamping.
4 Water-soluble fluid is recommended.
13
3-flute high helix angle for Aluminium.
Continuous machining from plunging to slotting.
High Efficient 3-Flute End Mill for Aluminium L/D=1.5
ALZ345
Full Cutting Length Type
φ1 ~ φ12
Total 124 sizes
Long Neck Type
DLC COATING High Efficient 3-Flute End Mill for Aluminium L/D=1.5
ALZ345-DLC
φ1 ~ φ12
Total 17 sizes
Features
Feature
1
Shorten machining time
Bottom cutting edge shape realizes plunging to grooving
Achieves 1.5 times higher feed than the 2-flute AL2D-2 type for aluminium.
Unique end teeth design for plunging
Plunging on Aluminium alloy with 3-flute, continuous grooving / pocket machining
Large chip disposal pocket
Please refer to recommended milling conditions
14
Aluminium Alloy
N
Feature
2
Fine machining surface Minimized chattering even with sharp cutting edge
Chatter vibration during machining can be suppressed with a special cutting edge design.
Achieves stable machining even at heavy loads corner part and high-speed conditions.
ALZ345
Other Tool Brand
ALZ345 O. D. Cutting edge
In-corner surface after finishing
Feature
3
Chip evacuation capability
Core thickness design with improved chip evacuation
ALZ345
General 3-flute
Chip removal amount in case of φ 6mm depth grooving A5052
[min -1 ]
Spindle
speed
[mm/min]
Feed
Retail price
[cm 3 /min]
Chip
removal
AL3D-2
φ6
12,500 750 7,200 27
ALZ345
φ6×18
18,600 2,500 7,600 90
Machining case 1
• Work material: A5052
• Coolant: Water-soluble fluid
A
No chattering even milling
at the corner part
• Total machining time: 6 min
B
Groove
C
Face
No step occurred on
shoulder milling
Machining part A B C
Process Plunging Roughing Finishing Plunging Roughing Finishing Roughing Finishing
Tool ALZ345 φ10 ALZ345 φ6 ALZ345 φ1
[min -1 ]
Spindle speed
mm/min
Feed
ap×ae(mm)
Depth of cut
11,000 20,000 18,600 20,000 20,000
300 3,000 2,000 400 2,200 1,100 1,100 500
ap 10 10×3 15×0.01 ap 5.95 6×0.05 1×0.3 1×0.005
15
Machining case 2
• Work material: A6061
• Coolant: Water-soluble fluid
• Work size: 200×100 mm
• Total machining time: 18 min
A
B
Realize high efficient machining
with 97.2cm 2 /min chip removal
capability even for dia. 6mm.
Special flute design to suppress
chattering and realize stable
machining surface on corners yet
for milling by full length of cut.
A
Machining part Peripheral Honeycomb pocket
B
Process Roughing Finishing Helical milling Roughing Finishing
Tool
AL3D-345 φ6
[min -1 ]
Spindle speed
mm/min
Feed
17,500
3,000 1,000 3,000
ap×ae(mm)
Depth of cut
18×1.8 18×0.1
ap 0.14mm
(1 circle) Helical R=2.0 mm Angle 4°
18×1.8 18×0.1
16
Aluminium Alloy
N
3-Flute long shank end mill for aluminium for deeper area milling
3-Flute Long Shank End Mill for Aluminium
AL-3LS
φ5 ~ φ12 Total 5 sizes
Not recommend for plunging
Features
Feature
1
Processed surface without steps
Optimized flute design to minimize the machining step.
Corner-C at flute end effects an accurate side step milling.
Corner-C
No step mark after machining.
17
ALZ345
Size φ 1 ~ φ 12
High Efficient 3-Flute End Mill for Aluminium L/D=1.5
Total 124 sizes
TYPE A: Standard Type
▪ Die AL-Serie realisiert eine stabile und hoch effiziente Bearbeitung
La série AL permet des usinages très précis avec une grande stabilité
▪ Werkzeug poliert und geläppt | Outil poli et rodé
▪ Verbesserte Bohrleistung! | Amélioration conséquente en perçage!
TYPE B: Long Neck Type
Work Material
Aluminium Alloy N Copper N Resin O
Machining Case
Re-griding is available (Overall length must be over 15mm. Please inquire for details)
Unit [Size : mm]
Code No.
(D)
Dia.
(l1)
Under Neck Length
(l)
Length of Cut
Type
(d2)
Neck Dia.
(γ)
Neck Taper Angle
(d)
Shank Dia.
(L)
Overall Length
ALZ345 1x3 (Type B) 1 3.0 1.5
0.95 12° 4 45
ALZ345 1x5 (Type B) 1 5.0 1.5 0.95 12° 4 60
ALZ345 1.1x3.3 (Type B) 1.1 3.3 1.7 1.05 12° 4 45
ALZ345 1.2x3.6 (Type B) 1.2 3.6 1.8 1.15 12° 4 45
ALZ345 1.3x3.9 (Type B) 1.3 3.9 2 1.25 12° 4 45
ALZ345 1.4x4.2 (Type B) 1.4 4.2 2.1 1.35 12° 4 45
ALZ345 1.5x4.5 (Type B) 1.5 4.5 2.3 1.45 12° 4 45
ALZ345 1.6x4.8 (Type B) 1.6 4.8 2.4 1.55 12° 4 45
ALZ345 1.7x5.1 (Type B) 1.7 5.1 2.6 1.65 12° 4 45
ALZ345 1.8x5.4 (Type B) 1.8 5.4 2.7 1.74 12° 4 45
ALZ345 1.9x5.7 (Type B) 1.9 5.7 2.9 1.84 12° 4 45
ALZ345 2x6 (Type B) 2 6.0 3 1.94 12° 4 45
ALZ345 2x10 (Type B) 2 10.0 3 1.94 12° 4 60
ALZ345 2.1x6.3 (Type B) 2.1 6.3 3.2 2 12° 4 45
ALZ345 2.2x6.6 (Type B) 2.2 6.6 3.3 2.1 12° 4 45
ALZ345 2.3x6.9 (Type B) 2.3 6.9 3.5 2.2 12° 4 45
ALZ345 2.4x7.2 (Type B) 2.4 7.2 3.6 B 2.3 12° 4 45
ALZ345 2.5x7.5 (Type B) 2.5 7.5 3.8 2.4 12° 4 45
ALZ345 2.6x7.8 (Type B) 2.6 7.8 3.9 2.45 12° 6 55
ALZ345 2.7x8.1 (Type B) 2.7 8.1 4.1 2.55 12° 6 55
ALZ345 2.8x8.4 (Type B) 2.8 8.4 4.2 2.65 12° 6 55
ALZ345 2.9x8.7 (Type B) 2.9 8.7 4.4 2.75 12° 6 55
ALZ345 3x9 (Type B) 3 9.0 4.5 2.85 12° 6 55
ALZ345 3x15 (Type B) 3 15.0 4.5 2.85 12° 6 60
ALZ345 3.1x9.3 (Type B) 3.1 9.3 4.7 2.95 12° 6 55
ALZ345 3.2x9.6 (Type B) 3.2 9.6 4.8 3.05 12° 6 55
ALZ345 3.3x9.9 (Type B) 3.3 9.9 5 3.15 12° 6 55
ALZ345 3.4x10.2 (Type B) 3.4 10.2 5.1 3.25 12° 6 55
ALZ345 3.5x10.5 (Type B) 3.5 10.5 5.3 3.35 12° 6 55
ALZ345 3.6x10.8 (Type B) 3.6 10.8 5.4 3.45 12° 6 55
ALZ345 3.7x11.1 (Type B) 3.7 11.1 5.6 3.55 12° 6 55
ALZ345 3.8x11.4 (Type B) 3.8 11.4 5.7 3.65 12° 6 55
ALZ345 3.9x11.7 (Type B) 3.9 11.7 5.9 3.75 12° 6 55
How to Order
When you order, indicate ALZ345 (D)[×(l1)]. Indicate (L) for Type A . (γ) is reference value.
●■:Semi-standard Products, please inquire for price and delivery.
18
ALZ345
High Efficient 3-Flute End Mill for Aluminium L/D=1.5
Unit [Size : mm]
Code No.
(D)
Dia.
(l1)
Under Neck Length
(l)
Length of Cut
Type
(d2)
Neck Dia.
(γ)
Neck Taper Angle
(d)
Shank Dia.
(L)
Overall Length
ALZ345 4x12 (Type B) 4 12 6
3.8 12° 6 55
ALZ345 4x20 (Type B) 4 20 6 3.8 12° 6 70
ALZ345 4.1x12.3 (Type B) 4.1 12.3 6.2 3.9 12° 6 55
ALZ345 4.2x12.6 (Type B) 4.2 12.6 6.3 4 12° 6 55
ALZ345 4.3x12.9 (Type B) 4.3 12.9 6.5 4.1 12° 6 55
ALZ345 4.4x13.2 (Type B) 4.4 13.2 6.6 4.2 12° 6 55
ALZ345 4.5x13.5 (Type B) 4.5 13.5 6.8 4.3 12° 6 55
ALZ345 4.6x13.8 (Type B) 4.6 13.8 6.9 4.4 12° 6 55
ALZ345 4.7x14.1 (Type B) 4.7 14.1 7.1 4.5 12° 6 55
ALZ345 4.8x14.4 (Type B) 4.8 14.4 7.2 4.6 12° 6 55
ALZ345 4.9x14.7 (Type B) 4.9 14.7 7.4 4.7 12° 6 55
B
ALZ345 5x15 (Type B) 5 15 7.5 4.8 12° 6 55
ALZ345 5x25 (Type B) 5 25 7.5 4.8 12° 6 80
ALZ345 5.1x15.3 (Type B) 5.1 15.3 7.7 4.9 12° 6 55
ALZ345 5.2x15.6 (Type B) 5.2 15.6 7.8 5 12° 6 55
ALZ345 5.3x15.9 (Type B) 5.3 15.9 8 5.1 12° 6 55
ALZ345 5.4x16.2 (Type B) 5.4 16.2 8.1 5.2 12° 6 55
ALZ345 5.5x16.5 (Type B) 5.5 16.5 8.3 5.3 12° 6 55
ALZ345 5.6x16.8 (Type B) 5.6 16.8 8.4 5.4 12° 6 55
ALZ345 5.7x17.1 (Type B) 5.7 17.1 8.6 5.5 12° 6 55
ALZ345 5.8x17.4 (Type B) 5.8 17.4 8.7 5.6 12° 6 55
ALZ345 5.9x17.7 (Type B) 5.9 17.7 8.9 5.7 12° 6 55
ALZ345 6x110 (Type A) 6 – 9 A – – 6 110
ALZ345 6x18 (Type B) 6 18 9
5.8 – 6 60
ALZ345 6x30 (Type B) 6 30 9 B 5.8 – 6 80
ALZ345 7x21 (Type B) 7 21 10.5 6.8 12° 8 70
ALZ345 8x120 (Type A) 8 – 12 A – – 8 120
ALZ345 8x24 (Type B) 8 24 12
7.8 – 8 70
ALZ345 8x40 (Type B) 8 40 12 B 7.8 – 8 90
ALZ345 9x27 (Type B) 9 27 13.5 8.8 12° 10 75
ALZ345 10x130 (Type A) 10 – 15 A – – 10 130
ALZ345 10x30 (Type B) 10 30 15
9.8 – 10 75
ALZ345 10x50 (Type B) 10 50 15 B 9.8 – 10 100
ALZ345 11x33 (Type B) 11 33 16.5 10.8 12° 12 80
ALZ345 12x150 (Type A) 12 – 18 A – – 12 150
ALZ345 12x36 (Type B) 12 36 18
11.8 – 12 80
B
ALZ345 12x60 (Type B) 12 60 18 11.8 – 12 110
Re-griding is available (Overall length must be over 15mm. Please inquire for details)
How to Order
When you order, indicate ALZ345 (D)[×(l1)]. Indicate (L) for Type A .
(γ) is reference value.
Ab Durchmesser 6 bis 12.0 jeder Zehntel ab Werk verfügbar (Preis/Lieferzeit auf Anfrage).
Du diamètre 6 au diamètre 12.0 mm, disponibles tous les 0.1 mm chez notre fournisseur (prix et délai de livraison sur demande).
19
ALZ345
Recommended Milling Conditions
Work Material
Aluminium
A1070
Aluminium Alloy
A2017 • A5052 • A7075
Aluminium Cast
AC8C
Cutting Speed 310m/min 350m/min 230m/min
Feed
Feed
Feed
Dia.
Under
Neck
Length
Spindle Speed
Spindle Speed
Spindle Speed
Plunging Slotting Side Milling Plunging Slotting Side Milling Plunging Slotting Side Milling
min -1 mm/min min -1 mm/min min -1 mm/min
1
3 20,000 200 600 1,100 20,000 200 600 1,100 20,000 150 600 1,100
5 16,000 160 500 900 16,000 160 500 900 16,000 120 500 900
2
6 20,000 300 900 1,500 20,000 300 900 1,500 20,000 250 900 1,500
10 16,000 240 800 1,200 16,000 240 800 1,200 16,000 200 800 1,200
3
9 20,000 300 1,200 2,000 20,000 300 1,400 2,200 20,000 250 1,200 2,200
15 16,000 240 1,000 1,600 16,000 240 1,200 1,800 16,000 200 1,000 1,800
4
12 20,000 300 1,400 2,200 20,000 400 1,800 2,500 18,300 200 1,400 2,300
20 16,000 240 1,200 1,800 16,000 320 1,500 2,000 14,600 160 1,200 1,900
5
15 19,700 300 1,500 2,500 20,000 400 2,200 3,100 14,600 150 1,400 2,100
25 15,700 240 1,200 2,000 16,000 320 1,800 2,500 11,700 120 1,200 1,700
– 16,500 300 1,600 2,500 18,600 400 2,500 3,500 12,200 150 1,400 2,100
6 18 16,500 300 1,600 2,500 18,600 400 2,500 3,500 12,200 150 1,400 2,100
30 13,200 240 1,300 2,000 14,800 320 2,000 2,800 9,700 120 1,200 1,700
7 21 14,100 200 1,600 2,500 15,900 400 2,500 3,500 10,500 140 1,400 2,100
– 12,300 200 1,700 2,500 13,900 400 2,600 3,500 9,200 120 1,400 2,200
8 24 12,300 200 1,700 2,500 13,900 400 2,600 3,500 9,200 120 1,400 2,200
40 9,800 160 1,400 2,000 11,100 320 2,100 2,800 7,300 100 1,200 1,800
9 27 11,000 200 1,700 2,500 12,400 300 2,600 3,500 8,100 120 1,400 2,200
– 9,900 100 1,700 2,500 11,100 300 2,600 3,800 7,300 80 1,400 2,200
10 30 9,900 100 1,700 2,500 11,100 300 2,600 3,800 7,300 80 1,400 2,200
50 7,900 80 1,400 2,000 8,800 240 2,100 3,000 5,800 70 1,200 1,800
11 33 9,000 100 1,800 2,600 10,100 300 2,600 4,100 6,700 80 1,400 2,200
– 8,200 100 1,900 2,700 9,300 300 2,600 4,100 6,100 60 1,500 2,200
12 36 8,200 100 1,900 2,700 9,300 300 2,600 4,100 6,100 60 1,500 2,200
60 6,500 80 1,500 2,200 7,400 240 2,100 3,200 4,800 50 1,200 1,800
Side Milling
Slotting
0.3D D
Depth of Cut
1D
1D
(D: Dia.)
Notes
1 Adjust both spindle speed and feed at the same rate. (When using spindle speed 20,000 or more, the same adjustment is required.)
2 TYPE A : Recommended milling conditions for full length of cut type are at overhang 3D. Adjust spindle speed and feed rate at
80% for overhang 5D, and 50% for 7D.
3 Use a rigid and precise machine and chuck holder.
4 Adjust milling conditions when vibration and abnormal sounds occur by the conditions of the machine, chuck holder and work clamping.
5 When tending to have chip packing during plunging, step milling is recommended.
6 Water-soluble fluid is recommended.
20
ALZ345-DLC
Size φ 1 ~ φ 12
DLC COATING High Efficient 3-Flute End Mill for Aluminium L/D=1.5
Total 17 sizes
▪ Die AL-Serie realisiert eine stabile und hoch effiziente Bearbeitung
La série AL permet des usinages très précis avec une grande stabilité
▪ Werkzeug poliert und geläppt | Outil poli et rodé
▪ Verbesserte Bohrleistung! | Amélioration conséquente en perçage!
▪ Die Original DLC-Beschichtung bewirkt eine Erhöhung der Standzeit
Durée de vie accrue grâce au revêtement DLC spécifique
Work Material
Aluminium Alloy N Copper N Resin O
Unit [Size : mm ]
Code No.
(D)
Dia.
(l1)
Under Neck Length
(l)
Length of Cut
(d2)
Neck Dia.
(γ)
Neck Taper Angle
(d)
Shank Dia.
(L)
Overall Length
ALZ345-DLC 1x3 1 3 1.5 0.95 12° 4 45
ALZ345-DLC 1.5x4.5 1.5 4.5 2.3 1.45 12° 4 45
ALZ345-DLC 2x6 2 6 3 1.94 12° 4 45
ALZ345-DLC 2.5x7.5 2.5 7.5 3.8 2.4 12° 4 45
ALZ345-DLC 3x9 3 9 4.5 2.85 12° 6 55
ALZ345-DLC 3.5x10.5 3.5 10.5 5.3 3.35 12° 6 55
ALZ345-DLC 4x12 4 12 6 3.8 12° 6 55
ALZ345-DLC 4.5x13.5 4.5 13.5 6.8 4.3 12° 6 55
ALZ345-DLC 5x15 5 15 7.5 4.8 12° 6 55
ALZ345-DLC 5.5x16.5 5.5 16.5 8.3 5.3 12° 6 55
ALZ345-DLC 6x18 6 18 9 5.8 − 6 60
ALZ345-DLC 7x21 7 21 10.5 6.8 12° 8 70
ALZ345-DLC 8x24 8 24 12 7.8 − 8 70
ALZ345-DLC 9x27 9 27 13.5 8.8 12° 10 75
ALZ345-DLC 10x30 10 30 15 9.8 − 10 75
ALZ345-DLC 11x33 11 33 16.5 10.8 12° 12 80
ALZ345-DLC 12x36 12 36 18 11.8 − 12 80
How to Order
When you order, indicate ALZ345-DLC (D).
(γ) is reference value.
21
ALZ345-DLC
Recommended Milling Conditions
Work Material
Aluminium
A1070
Aluminium Alloy
A2017 • A5052 • A7075
Aluminium Cast
AC8C
Cutting Speed 310m/min 350m/min 230m/min
Dia.
Spindle
Speed
Feed
Feed
Feed
Spindle
Speed
Spindle
Speed
Plunging Slotting Side Milling Plunging Slotting Side Milling Plunging Slotting Side Milling
min -1 mm/min min -1 mm/min min -1 mm/min
1 20,000 200 600 1,100 20,000 200 600 1,100 20,000 150 600 1,100
2 20,000 300 900 1,500 20,000 300 900 1,500 20,000 250 900 1,500
3 20,000 300 1,200 2,000 20,000 300 1,400 2,200 20,000 250 1,200 2,200
4 20,000 300 1,400 2,200 20,000 400 1,800 2,500 18,300 200 1,400 2,300
5 19,700 300 1,500 2,500 20,000 400 2,200 3,100 14,600 150 1,400 2,100
6 16,500 300 1,600 2,500 18,600 400 2,500 3,500 12,200 150 1,400 2,100
7 14,100 200 1,600 2,500 15,900 400 2,500 3,500 10,500 140 1,400 2,100
8 12,300 200 1,700 2,500 13,900 400 2,600 3,500 9,200 120 1,400 2,200
9 11,000 200 1,700 2,500 12,400 300 2,600 3,500 8,100 120 1,400 2,200
10 9,900 100 1,700 2,500 11,100 300 2,600 3,800 7,300 80 1,400 2,200
11 9,000 100 1,800 2,600 10,100 300 2,600 4,100 6,700 80 1,400 2,200
12 8,200 100 1,900 2,700 9,300 300 2,600 4,100 6,100 60 1,500 2,200
Side Milling
Slotting
0.3D D
Depth of Cut
1D
1D
(D: Dia.)
Notes
1 Adjust both spindle speed and feed at the same rate. (When using spindle speed 20,000 or more, the same adjustment is required.)
2 Use a rigid and precise machine and chuck holder.
3 Adjust milling conditions when vibration and abnormal sounds occur by the conditions of the machine, chuck holder and work clamping.
4 When tending to have chip packing during plunging, step milling is recommended.
5 Water-soluble fluid is recommended.
Machining case
• Tool: ALZ345-DLC φ 5, ALZ345-DLC φ 6
• Work material: A2017
• Work size: 100 × 100 × 40 mm
• Coolant : Water-soluble fluid
• Total machining time : 115 sec (11 hole)
Hole dimension after machining
Unit (mm)
A
1hole
8hole
0
- 0.05
φ12 11.965 11.957
A
0
8 – φ8 -0.05 Depth 8
0
× φ11 -0.05 Depth 8
0
× φ12 -0.05 Depth 8
11sec/hole
9sec/hole
0
- 0.05
φ11 10.973 10.961
0
- 0.05
φ8 7.962 7.958
Unit (mm)
B
3hole
B
0
3 – φ6 -0.05 Depth 6
0
× φ9 -0.05 Depth 6
0
× φ10 -0.05 Depth 6
0
-0.05
φ10 9.961
0
-0.05
φ9 8.974
0
-0.05
φ6 5.956
22
AL-3LS
Size φ 5 ~ φ 12
3-Flute Long Shank End Mill for Aluminium
Total 5 sizes
▪ Die AL-Serie realisiert eine stabile und hoch effiziente Bearbeitung
La série AL permet des usinages très précis avec une grande stabilité
▪ Verbesserte Bohrleistung! | Amélioration conséquente en perçage!
▪ Extralanger Schaft | Queue extra-longue
▪ Werkzeug poliert und geläppt | Outil poli et rodé
Work Material
Aluminium Alloy N Copper N Resin O
Unit [Size : mm]
Code No.
(D)
Dia.
(l)
Length of Cut
(d)
Shank Dia.
(L)
Overall Length
AL-3LS 5 5 7.5 4 80
AL-3LS 6 6 9 4 80
AL-3LS 8 8 12 6 110
AL-3LS 10 10 15 8 130
AL-3LS 12 12 18 10 150
How to Order
When you order, indicate AL-3LS (D).
Recommended Milling Conditions
Work Material
Aluminium
A1070
Aluminium Alloy
A2017 • A5052 • A7075
Aluminium Cast
AC8C
Cutting Speed 100 ~ 250m/min 150 ~ 300m/min 100 ~ 200m/min
Dia.
Spindle Speed
Feed
Feed
Feed
Spindle Speed
Spindle Speed
Slotting Side Milling Slotting Side Milling Slotting Side Milling
min -1 mm/min min -1 mm/min min -1 mm/min
5 16,000 1,200 1,700 19,000 1,700 2,300 13,000 1,200 1,600
6 13,000 1,000 1,400 16,000 1,400 1,900 10,600 900 1,100
8 10,000 1,350 1,800 12,000 2,000 2,500 8,000 1,200 1,500
10 8,000 1,450 1,900 9,500 1,850 2,500 6,300 1,200 1,700
12 6,600 1,400 1,700 7,900 1,750 2,800 5,300 1,200 1,600
Side Milling
Slotting
Above recommended milling conditions are based on 4D overhang.
In case of more than 4D overhang, refer to the below table.
0.1D
D
Overhang
Spindle Speed
Feed
Depth of Cut
Slotting Side Milling Slotting Side Milling
Depth of Cut
(D:Dia.)
1D
ap
φ5 6=0.1D
φ8=0.2D
φ10 12=0.3D
ap
5D 70% 70% 60% ap 1D ×ae 0.05D
6D 50% 50% 40% ap 1D ×ae 0.03D
7D 30% 30% 20% ap 1D ×ae 0.015D
23
3-flute high helix angle for Aluminium.
Realized a stable and high efficient machining.
High Efficient 3-Flute End Mill for Aluminium L/D=3
AL3D-345
φ1 ~ φ12
Total 9 sizes
High Efficient 3-Flute Corner Radius End Mill for Aluminium L/D=3
AL3D-345R
φ2 × R0.2 ~ φ12 × R2
Total 39 sizes
Features
Feature
1
High efficient Realize no chattering and high efficiency even with high feed rates
With a special cutting edge, chatter vibration during machining is suppressed.
Achieves stable machining even in corner with heavy machining loads and high-speed conditions.
Performance
Chattering confirmation while changes in cutting speed
• Length of cut: φ 6×18
• Work material: A5052
• Coolant: Water-soluble fluid
fz
[mm/tooth]
Feed per tooth
ap × ae
[mm]
Depth of cut
AL3D-345R O. D. Cutting edge
0.0571 18 × 1.8
AL3D-345
Conventional tool
40 80 120 160 200 240 280 320 360
VC [m/min]
Cutting speed
24
Aluminium Alloy
N
Machining case
• Work material: A5052
• Coolant :Water-soluble fluid
• Machined size: 15 × 35 × 18 mm
Process Roughing Finishing
Tool AL3D-345R φ6×R0.4
A
[min -1 ]
Spindle speed
mm/min
Feed
ap×ae mm
Depth of cut
17,500
3,000 1,500
18 × 1.8 18 × 0.1
B
A
B
AL3D-345R
Conventional tool
AL3D-345R
Conventional tool
No chattering
Chattering
No chattering
Chattering
Feature
2
Shorten machining time
Bottom cutting edge shape realizes plunging to grooving
Achieves 1.5 times higher feed than the 2-flute AL3D-2 type for aluminium.
Unique end teeth design for plunging
Plunging on Aluminium alloy with 3-flute, continuous grooving / pocket machining
Large chip disposal pocket
Please refer to recommended milling conditions
25
AL3D-345
Size φ 1 ~ φ 12
High Efficient 3-Flute End Mill for Aluminium L/D=3
Total 9 sizes
▪ Ermöglicht eine ausgezeichnete Oberflächengüte auf grosser Fläche, selbst
beim Hochgeschwindigkeitsfräsen tritt kein Rattern auf.
Permet une excellente finition de surface sur une grande surface,
aucun bavardage ne se produit même lors du fraisage à grande vitesse.
▪ Die AL-Serie realisiert hochpräzise, stabile Bearbeitungen
La série AL permet des usinages très précis avec une grande stabilité
▪ Werkzeug poliert und geläppt | Outil poli et rodé
Work Material
Aluminium Alloy N Copper N Resin O
Machining Case
Unit [Size : mm / Retail Price : JPY]
Code No.
(D)
Dia.
(l)
Length of Cut
(γ)
Neck Taper Angle
(d)
Shank Dia.
(L)
Overall Length
AL3D-345 1 1 3 12° 4 60
AL3D-345 2 2 6 12° 4 60
AL3D-345 3 3 9 12° 6 60
AL3D-345 4 4 12 12° 6 70
AL3D-345 5 5 15 12° 6 80
AL3D-345 6 6 18 − 6 80
AL3D-345 8 8 24 − 8 90
AL3D-345 10 10 30 − 10 100
AL3D-345 12 12 36 − 12 110
How to Order
When you order, indicate AL3D-345 (D).
(γ) is reference value.
Machining case
• Work material: A5052
• Work size: 250 × 140 mm
• Machining depth: 18 mm
• Coolant: Water-soluble fluid
0.015mm burr height
Surface roughness [μm]
(Outer side Feed direction)
Ra : 0.192
Rz : 1.774
No chattering at corner
26
AL3D-345
Recommended Milling Conditions
Work Material
Aluminium
A1070
Aluminium Alloy
A2017 • A5052 • A7075
Aluminium Cast
AC8C
Cutting Speed 300m/min 220m/min 220m/min 330m/min 240m/min 240m/min 250m/min 160m/min 160m/min
Side Milling Slotting Plunging Side Milling Slotting Plunging Side Milling Slotting Plunging
Dia.
Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed
min -1 mm/min min -1 mm/min min -1 mm/min min -1 mm/min min -1 mm/min min -1 mm/min min -1 mm/min min -1 mm/min min -1 mm/min
1 20,000 1,200 20,000 500 20,000 100 20,000 1,200 20,000 500 20,000 100 20,000 1,200 20,000 500 20,000 80
2 20,000 1,800 20,000 700 20,000 150 20,000 1,800 20,000 700 20,000 150 20,000 1,800 20,000 700 20,000 130
3 20,000 2,000 20,000 1,000 20,000 150 20,000 2,000 20,000 1,000 20,000 150 20,000 2,000 17,000 850 17,000 130
4 20,000 2,200 17,500 1,100 17,500 150 20,000 2,200 19,000 1,100 19,000 200 20,000 2,200 13,000 850 13,000 100
5 19,000 2,200 14,000 1,100 14,000 150 20,000 2,700 15,500 1,200 15,500 200 16,000 2,200 10,000 850 10,000 80
6 16,000 2,200 11,500 1,100 11,500 150 17,500 3,000 12,500 1,300 12,500 200 13,500 2,200 8,500 850 8,500 80
8 12,000 2,200 9,000 1,200 9,000 100 13,000 3,000 9,500 1,400 9,500 200 10,000 2,300 6,500 850 6,500 60
10 9,500 2,200 7,000 1,300 7,000 70 10,500 3,250 7,500 1,500 7,500 150 8,000 2,500 5,000 900 5,000 50
12 8,000 2,400 6,000 1,400 6,000 70 9,000 3,350 6,500 1,600 6,500 150 6,500 2,600 4,000 1,000 4,000 50
Depth of Cut
Side Milling
0.3D
3D
Slotting
D
1D
(D:Dia.)
Notes
1. Adjust both spindle speed and feed at the same rate. (When using spindle speed 20,000 or more, the same adjustment is required.)
2. Use a rigid and precise machine and chuck holder.
3. Adjust milling conditions when vibration and abnormal sounds occur by the conditions of the machine, chuck holder and work clamping.
4. When tending to have chip packing during drilling, step milling is recommended.
5. Water-soluble fluid is recommended.
27
AL3D-345R
Size φ 2×R0.2 ~ φ 12×R2
High Efficient 3-Flute Corner Radius End Mill for Aluminium L/D=3
Total 39 sizes
▪ Ermöglicht eine ausgezeichnete Oberflächengüte auf grosser Fläche,
selbst beim Hochgeschwindigkeitsfräsen tritt kein Rattern auf.
Permet une excellente finition de surface sur une grande surface,
aucun bavardage ne se produit même lors du fraisage à grande vitesse.
▪ Die AL-Serie realisiert hochpräzise, stabile Bearbeitungen
La série AL permet des usinages très précis avec une grande stabilité
Work Material
Aluminium Alloy N Copper N Resin O
Machining Case
Released in January, 2024
Code No.
(D)
Dia.
R
Corner Radius
(l)
Length of Cut
(γ)
Neck Taper Angle
(d)
Shank Dia.
(L)
Overall Length
AL3D-345R 2xR0.2
R0.2 6 12° 4 60
AL3D-345R 2xR0.3 2
R0.3 6 12° 4 60
AL3D-345R 2xR0.4 R0.4 6 12° 4 60
AL3D-345R 3xR0.2
R0.2 9 12° 6 60
AL3D-345R 3xR0.3 R0.3 9 12° 6 60
3
AL3D-345R 3xR0.4 R0.4 9 12° 6 60
AL3D-345R 3xR0.5 R0.5 9 12° 6 60
AL3D-345R 4xR0.2
R0.2 12 12° 6 70
AL3D-345R 4xR0.3 R0.3 12 12° 6 70
AL3D-345R 4xR0.4 4
R0.4 12 12° 6 70
AL3D-345R 4xR0.5 R0.5 12 12° 6 70
AL3D-345R 4xR0.8 R0.8 12 12° 6 70
AL3D-345R 5xR0.2
R0.2 15 12° 6 80
AL3D-345R 5xR0.3 R0.3 15 12° 6 80
AL3D-345R 5xR0.4 R0.4 15 12° 6 80
5
AL3D-345R 5xR0.5 R0.5 15 12° 6 80
AL3D-345R 5xR0.8 R0.8 15 12° 6 80
AL3D-345R 5xR1 R1 15 12° 6 80
AL3D-345R 6xR0.2
R0.2 18 - 6 80
AL3D-345R 6xR0.3 R0.3 18 - 6 80
AL3D-345R 6xR0.4 R0.4 18 - 6 80
6
AL3D-345R 6xR0.5 R0.5 18 - 6 80
AL3D-345R 6xR0.8 R0.8 18 - 6 80
AL3D-345R 6xR1 R1 18 - 6 80
AL3D-345R 8xR0.3
R0.3 24 - 8 90
AL3D-345R 8xR0.5 R0.5 24 - 8 90
AL3D-345R 8xR1 8
R1 24 - 8 90
AL3D-345R 8xR1.5 R1.5 24 - 8 90
AL3D-345R 8xR2 R2 24 - 8 90
AL3D-345R 10xR0.3
R0.3 30 - 10 100
AL3D-345R 10xR0.5 R0.5 30 - 10 100
AL3D-345R 10xR1 10
R1 30 - 10 100
AL3D-345R 10xR1.5 R1.5 30 - 10 100
AL3D-345R 10xR2 R2 30 - 10 100
AL3D-345R 12xR0.3
R0.3 36 - 12 110
AL3D-345R 12xR0.5 R0.5 36 - 12 110
AL3D-345R 12xR1 12
R1 36 - 12 110
AL3D-345R 12xR1.5 R1.5 36 - 12 110
AL3D-345R 12xR2 R2 36 - 12 110
Unit [Size : mm]
28
How to Order
When you order, indicate AL3D-345R (D)×(R).
(γ) is reference value.
AL3D-345R
Recommended Milling Conditions
Work Material
Aluminium
A1070
Aluminium Alloy
A2017 • A5052 • A7075
Aluminium Cast
AC8C
Cutting Speed 300m/min 220m/min 220m/min 330m/min 240m/min 240m/min 250m/min 160m/min 160m/min
Side Milling Slotting Plunging Side Milling Slotting Plunging Side Milling Slotting Plunging
Dia.
Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed
min -1 mm/min min -1 mm/min min -1 mm/min min -1 mm/min min -1 mm/min min -1 mm/min min -1 mm/min min -1 mm/min min -1 mm/min
2 20,000 1,800 20,000 700 20,000 150 20,000 1,800 20,000 700 20,000 150 20,000 1,800 20,000 700 20,000 130
3 20,000 2,000 20,000 1,000 20,000 150 20,000 2,000 20,000 1,000 20,000 150 20,000 2,000 17,000 850 17,000 130
4 20,000 2,200 17,500 1,100 17,500 150 20,000 2,200 19,000 1,100 19,000 200 20,000 2,200 13,000 850 13,000 100
5 19,000 2,200 14,000 1,100 14,000 150 20,000 2,700 15,500 1,200 15,500 200 16,000 2,200 10,000 850 10,000 80
6 16,000 2,200 11,500 1,100 11,500 150 17,500 3,000 12,500 1,300 12,500 200 13,500 2,200 8,500 850 8,500 80
8 12,000 2,200 9,000 1,200 9,000 100 13,000 3,000 9,500 1,400 9,500 200 10,000 2,300 6,500 850 6,500 60
10 9,500 2,200 7,000 1,300 7,000 70 10,500 3,250 7,500 1,500 7,500 150 8,000 2,500 5,000 900 5,000 50
12 8,000 2,400 6,000 1,400 6,000 70 9,000 3,350 6,500 1,600 6,500 150 6,500 2,600 4,000 1,000 4,000 50
Depth of Cut
Side Milling
0.3D
3D
Slotting
D
1D
(D:Dia.)
Notes
1. Adjust both spindle speed and feed at the same rate. (When using spindle speed 20,000 or more, the same adjustment is required.)
2. When machining shallow grooves where the cutting depth is about the corner radius of the tool,
adjust the spindle speed to 60% and the feed rate to 60%.
3. Use a rigid and precise machine and chuck holder.
4. Adjust milling conditions when vibration and abnormal sounds occur by the conditions of the machine, chuck holder and work clamping.
5. When tending to have chip packing during drilling, step milling is recommended.
6. Water-soluble fluid is recommended.
29
Reducing chattering even for milling at corner and curved surface.
Ball End Mill for Aluminium
ALB225
Full Cutting Length Type
R0.3 ~ R6
Total 26 sizes
Long Neck Type
DLC COATING Ball End Mill for Aluminium
ALB225-DLC
R0.3 ~ R6
Total 26 sizes
Full Cutting Length Type
Long Neck Type
Features
Feature
1
Fine machining surface Minimized chattering even with sharp cutting edge
With a special cutting edge, chatter vibration during machining is suppressed.
Achieves stable machining even in corner with heavy machining loads and high-speed conditions.
Performance
ALB225 O. D. Cutting edge
• Work Material: A5052
ALB225
Other tool brand
ALB225 achieves good machining surface and
no chattering at the corner
Chattering occurred at the corner part
after machinedby other brand tool
30
Aluminium Alloy
N
Machining case
• Work material: A6061
• Coolant : Oil mist
• Work size: 100 × 60 mm
• Total machining time: 3hr20min
Process
Roughing
A
Semi-Finishing Stock Removal Stock Removal
Finishing
B
Tool ALB225 R3×12
[min -1 ]
Spindle speed
ALB225
R1.5×2.5×15
ALB225 R1×1.5×20
20,000 18,000 12,000
mm/min
Feed
ap×ae mm
Depth of cut
mm
Stock
[min]
Machining time
7,500 3,000 2,000 1,200 2,000
1 × 2 0.2 × 0.2 0.6 × 0.6 0.1 × 0.1 0.05 × 0.05
0.1 0.05 0.05 0.05 -
14 24 8 24 130
A
B
ALB225 realizes no chattering and stable performance even under
very high speed condition, 7,500mm/min feed.
L/D=20 still can achieve good finishing surface without chattering.
No chattering
Stable machining at fillet part where
the chattering is easy to occur.
Chattering
31
ALB225
Size
R0.3 ~ R6
ALB225-DLC
Size
R0.3 ~ R6
Ball End Mill for Aluminium
Total 26 sizes
DLC COATING Ball End Mill for Aluminium
Total 26 sizes
▪ Die einzigartige NS Schneidengeometrie reduziert Ratterspuren, speziell beim
Umsäumen | La géométrie de coupe spécifique à NS réduit les vibrations spécialement
en fraisage de formes
▪ Für hochpräzise Schlichtbearbeitungen in Aluminium | Usinages de finition de
haute précision dans des matériaux non-ferreux tels que l’aluminium et le cuivre
▪ Werkzeug poliert und geläppt | Outil poli et rodé
Work Material
Aluminium Alloy N Copper N Resin O
▪ Die Original DLC-Beschichtung bewirkt eine Erhöhung der Standzeit
Durée de vie accrue grâce au revêtement DLC spécifique
▪ Werkzeug poliert und geläppt | Outil poli et rodé
Work Material
Aluminium Alloy N Copper N Resin O
Machining Case
Unit [Size : mm]
Unit [Size : mm]
Code No.
(R)
Radius
(l)
Length of Cut
(l1)
Under Neck Length
Type
(D)
Dia.
(d2)
Neck Dia.
(γ)
Neck Taper Angle
(d)
Shank Dia.
(L)
Overall Length
Code No.
(R)
Radius
(l)
Length of Cut
(l1)
Under Neck Length Type
(D)
Dia.
(d2)
Neck Dia.
(γ)
Neck Taper Angle
(d)
Shank Dia.
(L)
Overall Length
ALB225 R0.3x0.45x3 (B) R0.3 0.45 3 B 0.6 0.56 12° 4 60
ALB225 R0.4x0.6x4 (B) R0.4 0.6 4 B 0.8 0.76 12° 4 60
ALB225 R0.5x2 (A)
2 − A 1 − 12° 4 60
ALB225 R0.5x0.75x5 (B) R0.5
5 B 1 0.95 12° 4 60
0.75
ALB225 R0.5x0.75x10 (B) 10 B 1 0.95 12° 4 60
ALB225 R0.75x3 (A)
3 − A 1.5 − 12° 4 60
ALB225 R0.75x1.1x7.5 (B) R0.75
7.5 B 1.5 1.45 12° 4 60
1.1
ALB225 R0.75x1.1x15 (B) 15 B 1.5 1.45 12° 4 60
ALB225 R1x4 (A)
4 − A 2 − 12° 4 60
ALB225 R1x1.5x10 (B) R1
10 B 2 1.94 12° 4 60
1.5
ALB225 R1x1.5x20 (B) 20 B 2 1.94 12° 4 60
ALB225 R1.5x6 (A)
6 − A 3 − 12° 6 60
ALB225 R1.5x2.5x15 (B) R1.5
15 B 3 2.85 12° 6 60
2.5
ALB225 R1.5x2.5x30 (B) 30 B 3 2.85 12° 6 70
ALB225 R2x8 (A)
8 − A 4 − 12° 6 70
ALB225 R2x3x20 (B) R2
20 B 4 3.8 12° 6 80
3
ALB225 R2x3x40 (B) 40 B 4 3.8 12° 6 90
ALB225 R2.5x10 (A)
10 − A 5 − 12° 6 80
ALB225 R2.5x3.5x25 (B) R2.5
25 B 5 4.8 12° 6 80
3.5
ALB225 R2.5x3.5x50 (B) 50 B 5 4.8 12° 6 100
ALB225 R3x12 (A)
12 − A 6 − − 6 90
ALB225 R3x6x30 (B) R3
30 B 6 5.8 − 6 90
6
ALB225 R3x6x60 (B) 60 B 6 5.8 − 6 120
ALB225 R4x16 (A) R4 16 − A 8 − − 8 90
ALB225 R5x20 (A) R5 20 − A 10 − − 10 100
ALB225 R6x24 (A) R6 24 − A 12 − − 12 110
ALB225-DLC R0.3x0.45x3 (B) R0.3 0.45 3 B 0.6 0.56 12° 4 60
ALB225-DLC R0.4x0.6x4 (B) R0.4 0.6 4 B 0.8 0.76 12° 4 60
ALB225-DLC R0.5x2 (A)
2 − A 1 − 12° 4 60
ALB225-DLC R0.5x0.75x5 (B) R0.5
5 B 1 0.95 12° 4 60
0.75
ALB225-DLC R0.5x0.75x10 (B) 10 B 1 0.95 12° 4 60
ALB225-DLC R0.75x3 (A)
3 − A 1.5 − 12° 4 60
ALB225-DLC R0.75x1.1x7.5 (B) R0.75
7.5 B 1.5 1.45 12° 4 60
1.1
ALB225-DLC R0.75x1.1x15 (B) 15 B 1.5 1.45 12° 4 60
ALB225-DLC R1x4 (A)
4 − A 2 − 12° 4 60
ALB225-DLC R1x1.5x10 (B) R1
10 B 2 1.94 12° 4 60
1.5
ALB225-DLC R1x1.5x20 (B) 20 B 2 1.94 12° 4 60
ALB225-DLC R1.5x6 (A)
6 − A 3 − 12° 6 60
ALB225-DLC R1.5x2.5x15 (B) R1.5
15 B 3 2.85 12° 6 60
2.5
ALB225-DLC R1.5x2.5x30 (B) 30 B 3 2.85 12° 6 70
ALB225-DLC R2x8 (A)
8 − A 4 − 12° 6 70
ALB225-DLC R2x3x20 (B) R2
20 B 4 3.8 12° 6 80
3
ALB225-DLC R2x3x40 (B) 40 B 4 3.8 12° 6 90
ALB225-DLC R2.5x10 (A)
10 − A 5 − 12° 6 80
ALB225-DLC R2.5x3.5x25 (B) R2.5
25 B 5 4.8 12° 6 80
3.5
ALB225-DLC R2.5x3.5x50 (B) 50 B 5 4.8 12° 6 100
ALB225-DLC R3x12 (A)
12 − A 6 − − 6 90
ALB225-DLC R3x6x30 (B) R3
30 B 6 5.8 − 6 90
6
ALB225-DLC R3x6x60 (B) 60 B 6 5.8 − 6 120
ALB225-DLC R4x16 (A) R4 16 − A 8 − − 8 90
ALB225-DLC R5x20 (A) R5 20 − A 10 − − 10 100
ALB225-DLC R6x24 (A) R6 24 − A 12 − − 12 110
32
How to Order
When you order, indicate ALB225 (R)×(l) [×(l1)].
(γ) is reference value.
How to Order
When you order, indicate ALB225-DLC (R)×(l) [×(l1)].
(γ) is reference value.
ALB225
ALB225-DLC
切 削 条 件 参 考 表
Recommended Milling Conditions
Recommended Milling Conditions
Work Material
Aluminium Alloy
A2017 • A5052 • A7075
Normal Speed
High Speed
Tool Overhung L/D ≥ 10 L/D < 10
R
Radius
Length of Cut
Under neck
Length
Spindle Speed Feed Depth of Cut Spindle Speed Feed Depth of Cut
min -1 mm/min ap mm ae mm min -1 mm/min ap mm ae mm
0.3 0.45 3 20,000 1,000 0.1 0.2 40,000 2,000 0.1 0.2
0.4 0.6 4 20,000 1,000 0.1 0.2 40,000 2,000 0.1 0.2
0.5
0.75
1
1.5
2
2.5
3
2 − 20,000 2,000 0.3 0.3 40,000 4,000 0.3 0.3
0.75 5 20,000 1,500 0.3 0.3 30,000 3,000 0.3 0.3
0.75 10 10,000 1,000 0.2 0.2 20,000 2,000 0.2 0.2
3 − 20,000 2,000 0.3 0.5 40,000 4,000 0.3 0.5
1.1 7.5 16,000 1,600 0.3 0.5 30,000 3,000 0.3 0.5
1.1 15 10,000 1,000 0.2 0.3 20,000 2,000 0.2 0.3
4 − 20,000 2,000 0.5 0.5 30,000 4,000 0.5 0.5
1.5 10 15,000 1,500 0.3 0.5 20,000 3,000 0.3 0.5
1.5 20 12,000 1,200 0.2 0.5 15,000 2,000 0.2 0.5
6 − 18,000 2,000 0.6 1 25,000 4,000 0.6 1
2.5 15 15,000 1,600 0.6 1 20,000 3,000 0.6 1
2.5 30 12,000 1,200 0.3 1 15,000 2,000 0.3 1
8 − 14,000 2,000 0.5 1.5 20,000 4,000 0.5 1.5
3 20 12,000 1,500 0.5 1.5 16,000 3,000 0.5 1.5
3 40 8,000 1,000 0.3 1.5 12,000 2,000 0.3 1.5
10 − 12,000 3,000 0.8 1.8 20,000 5,000 0.8 1.8
3.5 25 8,000 2,000 0.8 1.8 15,000 3,000 0.8 1.8
3.5 50 5,000 1,500 0.5 1.8 10,000 2,000 0.5 1.8
12 − 12,000 3,000 1 2 20,000 5,000 1 2
6 30 8,000 2,000 1 2 15,000 4,000 1 2
6 60 5,000 1,200 0.6 2 10,000 2,000 0.6 2
4 16 − 10,000 2,000 1 2 15,000 3,000 1 2
5 20 − 8,000 2,000 2 3 12,000 3,000 2 3
6 24 − 6,000 2,000 3 4 10,000 3,000 3 4
Notes
1 Depth of Cut: ap=Axial Depth of Cut / ae=Radial Depth of Cut.
2Adjust both spindle speed and feed at the same rate. (When using spindle speed 20,000 or more,
the same adjustment is required.)
3 Use a rigid and precise machine and chuck holder.
4Adjust milling conditions when vibration and abnormal sounds occur according to the rigidity of the machine
and the chuck holder, or work clamping condition.
5 Water-soluble fluid is recommended.
33
RSE230
▪ Einsetzbar für hochpräzise Schlichtbearbeitungen in Nichteisen-Material
wie Aluminium und Kupfer | Usinages de finition de haute précision dans
des matériaux non-ferreux tels que l’aluminium et le cuivre
▪ Werkzeug poliert und geläppt | Outil poli et rodé
▪ DC Toleranz 0/-0.02
Artikel-Nr. | Réf. d’article DC DN APMX LU OAL DCON BHTA Type
RSE230 0.1x0.3 (Type A)
–
–
9° A
RSE230 0.1x0.3x0.8 (Type B)
0.1
0.3
0.8
45 4
0.085
RSE230 0.1x0.3x1 (Type B) 1.0
12° B
RSE230 0.15x0.45 (Type A)
–
–
9° A
RSE230 0.15x0.45x1 (Type B)
0.15
0.45
1.0
45 4
0.13
RSE230 0.15x0.45x1.5 (Type B) 1.5
12° B
RSE230 0.2x0.6 (Type A)
0.6
9°
–
–
RSE230 0.2x1 (Type A) 1.0 10°
A
RSE230 0.2x0.6x1 (Type B)
0.2
1.0
45 4
RSE230 0.2x0.6x1.5 (Type B) 0.18 0.6
1.5
12° B
RSE230 0.2x0.6x2 (Type B) 2.0
RSE230 0.3x0.9 (Type A)
RSE230 0.3x1.5 (Type A) –
0.9
1.5
–
9° A
RSE230 0.3x2 (Type A) 2.0
RSE230 0.3x0.9x1.5 (Type B)
0.3
1.5
45 4
RSE230 0.3x0.9x2 (Type B) 2.0
0.28 0.9
RSE230 0.3x0.9x2.5 (Type B) 2.5
12° B
RSE230 0.3x0.9x3 (Type B) 3.0
RSE230 0.4x1.2 (Type A)
1.2
9°
RSE230 0.4x2 (Type A) –
2.0 –
10°
A
RSE230 0.4x3 (Type A) 3.0 9°
RSE230 0.4x1.2x2 (Type B)
2.0
0.4
RSE230 0.4x1.2x2.5 (Type B) 2.5
RSE230 0.4x1.2x3 (Type B) 0.37 1.2
3.0
RSE230 0.4x1.2x4 (Type B) 4.0
RSE230 0.4x1.2x5 (Type B) 5.0
RSE230 0.5x1.5 (Type A)
1.5
RSE230 0.5x2.5 (Type A) –
2.5
–
RSE230 0.5x5 (Type A) 5.0
RSE230 0.5x1.5x3 (Type B)
3.0
RSE230 0.5x1.5x4 (Type B) 4.0
RSE230 0.5x1.5x6 (Type B) 0.5
6.0
RSE230 0.5x1.5x8 (Type B) 8.0
0.46 1.5
RSE230 0.5x1.5x10 (Type B) 10.0
RSE230 0.5x1.5x12 (Type B) 12.0
RSE230 0.5x1.5x15 (Type B) 15.0
RSE230 0.5x1.5x20 (Type B) 20.0
RSE230 0.6x1.8 (Type A)
RSE230 0.6x3 (Type A) –
1.8
3.0
–
RSE230 0.6x4 (Type A) 4.0
RSE230 0.6x1.8x4 (Type B)
4.0
0.6
RSE230 0.6x1.8x6 (Type B) 6.0
RSE230 0.6x1.8x8 (Type B) 0.56 1.8
8.0
RSE230 0.6x1.8x10 (Type B) 10.0
RSE230 0.6x1.8x12 (Type B) 12.0
34
45 4
12° B
9° A
45
4
12° B
50
9° A
45
4
12° B
50
Fortsetzung auf der nächsten Seite | Suite à la page suivante
RSE230
Artikel-Nr. | Réf. d’article DC DN APMX LU OAL DCON BHTA Type
RSE230 0.8x2.4 (Type A)
2.4
RSE230 0.8x4 (Type A) –
4.0
–
9° A
45
RSE230 0.8x6 (Type A) 6.0
RSE230 0.8x2.4x6 (Type B)
6.0
4
0.8
RSE230 0.8x2.4x8 (Type B) 8.0
RSE230 0.8x2.4x10 (Type B) 0.76 2.4
10.0
50
12° B
RSE230 0.8x2.4x12 (Type B) 12.0
RSE230 0.8x2.4x16 (Type B) 16.0 60
RSE230 1x3 (Type A)
3.0
45
RSE230 1x5 (Type A) 5.0
–
RSE230 1x7.5 (Type A) 7.5
–
9° A
RSE230 1x10 (Type A) 10.0
RSE230 1x3x6 (Type B)
6.0
50
RSE230 1x3x8 (Type B) 8.0
RSE230 1x3x10 (Type B) 1.0
10.0
4
RSE230 1x3x12 (Type B) 12.0
RSE230 1x3x15 (Type B) 0.95 3.0
15.0
12° B
60
RSE230 1x3x20 (Type B) 20.0
RSE230 1x3x25 (Type B) 25.0
RSE230 1x3x30 (Type B) 30.0
70
RSE230 1x3x35 (Type B) 35.0 80
RSE230 1.5x4.5 (Type A)
4.5
45
RSE230 1.5x7.5 (Type A) –
7.5 –
50
9° A
RSE230 1.5x15 (Type A) 15.0 60
RSE230 1.5x4.5x10 (Type B)
10.0
RSE230 1.5x4.5x12 (Type B) 12.0
50
RSE230 1.5x4.5x15 (Type B) 15.0
1.5
RSE230 1.5x4.5x18 (Type B) 18.0
60
4
RSE230 1.5x4.5x23 (Type B) 1.45 4.5
23.0
12° B
70
RSE230 1.5x4.5x30 (Type B) 30.0
RSE230 1.5x4.5x38 (Type B) 38.0 80
RSE230 1.5x4.5x45 (Type B) 45.0 90
RSE230 1.5x4.5x53 (Type B) 53.0 90
RSE230 2x6 (Type A)
6.0
50
RSE230 2x10 (Type A) 10.0
–
–
9° A
RSE230 2x15 (Type A) 15.0
RSE230 2x20 (Type A) 20.0
RSE230 2x6x12 (Type B)
RSE230 2x6x15 (Type B)
12.0
15.0
60
RSE230 2x6x20 (Type B) 2.0
20.0
4
RSE230 2x6x24 (Type B) 24.0 70
RSE230 2x6x30 (Type B) 1.94 6.0
30.0 80
12° B
RSE230 2x6x40 (Type B) 40.0 90
RSE230 2x6x50 (Type B) 50.0
RSE230 2x6x60 (Type B) 60.0 110
RSE230 2x6x70 (Type B) 70.0
RSE230 3x9(D3) (Type A)
100 3 –
9.0
RSE230 3x9(D6) (Type A) 50 6 9°
RSE230 3x15(D3) (Type A)
100 3 –
15.0
RSE230 3x15(D6) (Type A)
–
–
A
60
RSE230 3x20 (Type A) 20.0
9°
RSE230 3x25 (Type A) 25.0
70
RSE230 3x30 (Type A) 3.0
30.0
RSE230 3x9x15 (Type B)
15.0
RSE230 3x9x20 (Type B) 20.0
60
6
RSE230 3x9x24 (Type B) 24.0
2.85 9.0
RSE230 3x9x30 (Type B) 30.0
70
12° B
RSE230 3x9x36 (Type B) 36.0 80
RSE230 3x9x45 (Type B) 45.0 90
Fortsetzung auf der nächsten Seite | Suite à la page suivante
35
RSE230
Artikel-Nr. | Réf. d’article DC DN APMX LU OAL DCON BHTA Type
RSE230 3x9x60 (Type B)
60.0 110
3.0 2.85 9.0
RSE230 3x9x75 (Type B) 75.0 120
6 12° B
RSE230 4x12(D4) (Type A)
120 4 –
12.0
RSE230 4x12(D6) (Type A) 50 6 9°
RSE230 4x20(D6) (Type A)
120 4 –
–
20.0
–
RSE230 4x20(D4) (Type A) 60
A
RSE230 4x30 (Type A) 30.0 70
9°
RSE230 4x40 (Type A) 4.0
40.0 90
RSE230 4x12x20 (Type B)
20.0 60
RSE230 4x12x30 (Type B) 30.0 70
6
RSE230 4x12x40 (Type B) 3.8 12.0 40.0 90
12° B
RSE230 4x12x55 (Type B) 55.0 110
RSE230 4x12x70 (Type B) 70.0 120
RSE230 5x10 (Type A)
RSE230 5x15 (Type A)
10.0
15.0
60
70
RSE230 5x25 (Type A) –
25.0 –
80
9° A
RSE230 5x35 (Type A) 35.0 90
RSE230 5x40 (Type A) 5.0
40.0 100
6
RSE230 5x15x30 (Type B)
30.0 90
RSE230 5x15x40 (Type B) 40.0 100
4.8 15.0
RSE230 5x15x55 (Type B) 55.0 120
12° B
RSE230 5x15x70 (Type B) 70.0 130
RSE230 6x12 (Type A)
12.0
70
RSE230 6x18 (Type A) 18.0 80
RSE230 6x25 (Type A) 25.0 80
–
–
RSE230 6x30 (Type A) 30.0 90
A
RSE230 6x40 (Type A) 6.0
40.0 100
6 –
RSE230 6x50 (Type A) 50.0 120
RSE230 6x18x40 (Type B)
40.0 100
RSE230 6x18x60 (Type B) 5.8 18.0 60.0 120
B
RSE230 6x18x80 (Type B) 80.0 130
RSE230
Werkzeugdaten
Données d’outils
RSB230
Werkzeugdaten
Données d’outils
36
RSB230
▪ Einsetzbar für hochpräzise Schlichtbearbeitungen in Nichteisen-
Material wie Aluminium und Kupfer | Usinages de finition de haute
précision dans des matériaux non-ferreux tels que l’aluminium et le cuivre
▪ Werkzeug poliert und geläppt | Outil poli et rodé
▪ RE < 0.25 Toleranz RE ± 0.005
▪ RE ≥ 0.25 Toleranz RE ± 0.01
Artikel-Nr. | Réf. d’article DC DN RE APMX LU OAL DCON BHTA Type
RSB230 R0.1x0.6 (Type A)
0.6
–
–
RSB230 R0.1x1 (Type A) 0.2
0.1
1.0
50 4
9° A
RSB230 R0.1x0.6x2 (Type B) 0.18 0.6 2.0 12° B
RSB230 R0.15x0.9 (Type A)
0.9
–
–
RSB230 R0.15x1.5 (Type A) 0.3
0.15
1.5
50 4
9° A
RSB230 R0.15x0.9x3 (Type B) 0.28 0.9 3.0 12° B
RSB230 R0.2x1.2 (Type A)
1.2
–
–
9° A
RSB230 R0.2x2 (Type A) 2.0
0.4
0.2
50 4
RSB230 R0.2x1.2x4 (Type B)
4.0
0.37 1.2
12° B
RSB230 R0.2x1.2x5 (Type B) 5.0
RSB230 R0.25x1.5 (Type A)
RSB230 R0.25x2.5 (Type A) –
1.5
2.5
–
9° A
RSB230 R0.25x5 (Type A) 5.0
50
0.5
0.25
RSB230 R0.25x1.5x10 (Type B)
10.0
4
RSB230 R0.25x1.5x15 (Type B) 0.46 1.5 15.0
12° B
RSB230 R0.25x1.5x20 (Type B) 20.0 60
RSB230 R0.3x1.8 (Type A)
1.8
0.6 – 0.3
RSB230 R0.3x3 (Type A) 3.0
– 50 4 9° A
RSB230 R0.3x1.8x6 (Type B)
6.0
0.6 0.56 0.3 1.8
RSB230 R0.3x1.8x10 (Type B) 10.0
50 4 12° B
RSB230 R0.4x2.4 (Type A)
2.4
–
–
9° A
RSB230 R0.4x4 (Type A) 4.0
0.8
0.4
50 4
RSB230 R0.4x2.4x8 (Type B)
8.0
0.76 2.4
12° B
RSB230 R0.4x2.4x12 (Type B) 12.0
RSB230 R0.5x3 (Type A)
3.0
RSB230 R0.5x5 (Type A) –
5.0
–
9° A
50
RSB230 R0.5x10 (Type A) 10.0
RSB230 R0.5x3x10 (Type B)
1.0
0.5
10.0
4
RSB230 R0.5x3x15 (Type B) 15.0
0.95 3.0
RSB230 R0.5x3x20 (Type B) 20.0
60
12° B
RSB230 R0.5x3x30 (Type B) 30.0 70
RSB230 R0.75x4.5 (Type A)
4.5
50
RSB230 R0.75x7.5 (Type A) –
7.5
–
9° A
RSB230 R0.75x15 (Type A) 15.0
1.5
0.75
RSB230 R0.75x4.5x15 (Type B)
15.0
60 4
RSB230 R0.75x4.5x30 (Type B) 1.45 4.5 30.0 70
12° B
RSB230 R0.75x4.5x45 (Type B) 45.0 90
RSB230 R1x6 (Type A)
6.0
50
RSB230 R1x10 (Type A) 2.0 – 1.0
10.0
–
4 9° A
RSB230 R1x20 (Type A) 20.0 60
Fortsetzung auf der nächsten Seite | Suite à la page suivante
37
RSB230
Artikel-Nr. | Réf. d’article DC DN RE APMX LU OAL DCON BHTA Type
RSB230 R1x6x20 (Type B)
20.0 60
RSB230 R1x6x30 (Type B) 30.0 80
2.0 1.94 1.0 6.0
4 12° B
RSB230 R1x6x50 (Type B) 50.0
110
RSB230 R1x6x70 (Type B) 70.0
RSB230 R1.5x9(D3) (Type A)
100 3 –
9.0
RSB230 R1.5x9(D6) (Type A) –
– 50
A
6 9°
RSB230 R1.5x15 (Type A) 15.0 60
3.0
1.5
RSB230 R1.5x9x30 (Type B)
30.0 70
RSB230 R1.5x9x45 (Type B) 2.85 9.0 45.0 90 6 12° B
RSB230 R1.5x9x60 (Type B) 60.0 110
RSB230 R2x12(D4) (Type A)
120 4 –
12.0
RSB230 R2x12(D6) (Type A) –
–
50
A
9°
RSB230 R2x20 (Type A) 20.0 60
4.0
2.0
RSB230 R2x12x30 (Type B)
30.0 70 6
RSB230 R2x12x40 (Type B) 3.8 12.0 40.0 90
12° B
RSB230 R2x12x70 (Type B) 70.0 120
RSB230 R2.5x15 (Type A)
15.0
70
5.0 – 2.5
–
RSB230 R2.5x25 (Type A) 25.0 80
6 9° A
RSB230 R3x18 (Type A)
18.0
80
–
–
RSB230 R3x30 (Type A) 30.0 90
A
RSB230 R3x18x40 (Type B)
6.0
3.0
40.0 100 6 –
RSB230 R3x18x60 (Type B) 5.8 18.0 60.0 120
B
RSB230 R3x18x80 (Type B) 80.0 130
PREALPINA SUISSE GmbH
Ein Unternehmen der Swiss Tool Trading
Holding AG
Ringstrasse 18
CH − 5432 Neuenhof
Fon +41 56 416 01 80
Fax +41 56 416 01 81
www.prealpina-suisse.ch
info@prealpina-suisse.ch
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Gerichtsstand CH − 5400 Baden HR Kt.
AG CH − 400.4.022.359-1
Auflage September 2024
Edition Septembre 2024
38