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NS Tool - Schaftfräser für Aluminium

NS Tool - Schaftfräser für Aluminium (DE, EN) 2024

NS Tool - Schaftfräser für Aluminium (DE, EN) 2024

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Schaftfräser für Aluminium

Fraises en bout pour l'aluminium

AL2D-2 AL2D-2DLC ALZ345 ALB225

AL3D-2 AL3D-2DLC ALZ345-DLC ALB225-DLC

AL4D-2 AL4D-2DLC AL3D-345 AL3D-345R

AL5D-2 AL5D-2DLC AL-3LS RSE230 RSB230


Item

Size

Number of teeth Coating Plunge

Maximum Machining depth

2D 3D 4D 5D 10D

Square End Mill

AL2D-2

Item

AL2D-2DLC

φ0.5 ~ φ12

Size

φ0.5 ~ φ12

Full Cutting

Length

L/D=2

Length of Cut

Number of teeth Coating Plunge

Maximum Machining depth

2D 3D 4D 5D 10D

Square End Mill

AL3D-2

AL2D-2

AL3D-2DLC

AL2D-2DLC

φ1 ~ φ12

φ0.5 ~ φ12

φ1 ~ φ12

φ0.5 ~ φ12

AL4D-2 φ1 ~ φ12

AL3D-2 φ1 ~ φ12

AL4D-2DLC φ1 ~ φ12

AL3D-2DLC φ1 ~ φ12

AL5D-2 φ1 ~ φ12

AL4D-2 φ1 ~ φ12

AL5D-2DLC φ1 ~ φ12

AL4D-2DLC φ1 ~ φ12

ALZ345 AL5D-2

AL5D-2DLC φ1 ~ φ12

ALZ345-DLC φ1 ~ φ12

ALZ345

AL3D-345

φ1 ~ φ12

φ1 φ12

φ1 ~ φ12

φ1 ~ φ12

AL-3LS ALZ345-DLC φ5 φ1 ~ φ12

Full Cutting

Length

Full Cutting

Length

Full Cutting

Length

Full Cutting

Length

Full Cutting

Length

Full Cutting

Length

Full Full Cutting Cutting

Length Length

Full Cutting Full Long Cutting Neck

Length Length

Long Full Neck Cutting Full Long Cutting Neck

Length Length

Long Under Neck Shank

L/D=3

L/D=2Length of Cut

Length of Cut

L/D=4

L/D=3 Length of Cut

Length of Cut

L/D=1.5

Length of Cut

L/D=3

Length of Cut

L/D=1.5

L/D=5

L/D=4 Length of Cut

Length of Cut

L/D=1.5

Length of Cut

L/D=5 L/D=1.5

Length of Cut

Length of Cut

L/D=35

Under neck Length

L/D=35

L/D=1.5

Under neck Length

Length of Cut

L/D=1.5

Length of Cut

L/D=35

Under neck Length

L/D=1.5

L/D=35

Length of Cut

Length of Cut

Under neck Length

Machining depth would be changed by the length of tool overhang.

Ball End Mill

RSE230 AL3D-345

RSB230 ALB225 AL-3LS

Ball End Mill

φ1 ~ φ12

φ 0.1 -0.6

φ φ5 R0.3 R0.1-R3 ~ ~ φ12 R6

Full Cutting Full Cutting Under Shank Long Neck

Length Length

L/D=2

Length of Cut

L/D=3

Length of Cut

L/D = 3, 5, 10

L/D L/D1 = 3, 5, 10

Length of Cut

L/D=5 ~ 10

Machining depth would be changed by the length of tool overhang.

Under neck Length

L/D=1.5

Length of Cut

ALB225-DLC R0.3 ~ R6

Full Cutting

Long Neck

Length

L/D=2

Length of Cut

L/D1

Length of Cut

L/D=5 ~ 10

Under neck Length

Corner Radius End Mill

New

ALB225-DLC R0.3 ~ R6

AL3D-345R φ2 × R0.2

~ φ12 × R2

Full Cutting Full Long Cutting Neck

Length Length

L/D=2

Length of Cut

L/D=3

Length of Cut

L/D1

Length of Cut

L/D=5 ~ 10

Under neck Length

Corner Radius End Mill

2

New

AL3D-345R φ2 × R0.2

~ φ12 × R2

Full Cutting

Length

L/D=3

Length of Cut


Features

Helix Angle

Corner Shape Shank Tolerance Number of sizes Page

L/D=2

Features

Features

Features L/D=2 DLC coating

Helix Angle

Helix

Helix

Angle

Angle

38 6

Corner Shape Shank Tolerance Number of sizes Page

Corner

Corner

Shape

Shape Shank

Shank

Tolerance

Tolerance

Number

Number

of

of

sizes

sizes Page

Page

22 6

L/D=3

L/D=2

L/D=2

L/D=2

L/D=3 DLC coating

L/D=2 DLC coating

L/D=2

L/D=2

DLC

DLC

coating

coating

L/D=4

L/D=3

L/D=3

L/D=3

L/D=4 DLC coating

L/D=3 DLC coating

L/D=3

L/D=3

DLC

DLC

coating

coating

L/D=5

L/D=4

L/D=4

L/D=4

L/D=5 DLC coating

L/D=4 DLC coating

L/D=4

L/D=4

DLC

DLC

coating

coating

L/D=5

L/D=5

L/D=5 3-flute. Continuous machining from plunging to slotting

L/D=5 DLC coating

L/D=5

L/D=5

DLC

DLC

coating

coating

3-flute design with DLC coating. Continuous machining from plunging to slotting

3-flute. Continuous machining from plunging to slotting

3-flute.

3-flute.

Continuous

Continuous

machining

machining

from

from

plunging

plunging

to

to

slotting

slotting

3-flute. Continuous machining from plunging to slotting

L/D=3 achieves high efficient machining even for side milling

14 8

38 6

14 8

22 6

14 10

14 8

14 10

14 8

14 12

14 10

14 12

14 10

124 14 12

18

14 12

17 22

124 18

9 28

3-flute

Under

design

shank

with DLC

end

coating.

mill for aluminium

Continuous

for

machining

deeper area

from

milling

plunging to slotting

3-flute

3-flute

design

design

with

with

DLC

DLC

coating.

coating.

Continuous

Continuous

machining

machining

from

from

plunging

plunging

to

to

slotting

slotting

3-flute. Continuous machining from plunging to slotting

Available 3-flute.

3-flute.

L/D=3 achieves Continuous

Continuous for the high suitable machining

machining

efficient L/D machining (3D, from

from 5D plunging

plunging and even 10D) to

to

for and slotting

slotting

side with milling or without Under Neck Length!

Applicable L/D=3

L/D=3

achieves

achieves to nonferrous high

high

efficient

efficient material machining

machining such as even

even Aluminum for

for

side

side and milling

milling Copper

17 5 22 24

9

135 28

36

Reducing 3-flute chattering even for milling at corner and curved surface

3-flute

3-flute Select the Under

Under

Under right shank

shank

shank one for end

end

end your mill

mill

mill job for

for

for 3D aluminium for deeper area milling

aluminium

aluminium or 5D 10D

for

for

deeper

deeper Length

area

area of cut

milling

milling with Extra Long-neck or without neck

Applicable to nonferrous material such as Aluminum and copper

26 5 34 24 39

DLC coating applied for longer tool life

Reducing chattering even for milling at corner and curved surface

Reducing

Reducing

chattering

chattering

even

even

for

for

milling

milling

at

at

corner

corner

and

and

curved

curved

surface

surface

26 34

DLC coating applied for longer tool life

DLC

DLC

coating

coating

applied

applied

for

for

longer

longer

tool

tool

life

life

Reducing chattering even for milling at corner and curved surface

Reducing

Reducing

chattering

chattering

even

even

for

for

milling

milling

at

at

corner

corner

and

and

curved

curved

surface

surface

Achieves high efficiency by suppressing chattering even at high feed machining

26

39 34

30

Achieves high efficiency by suppressing chattering even at high feed machining

Achieves

Achieves

high

high

efficiency

efficiency

by

by

suppressing

suppressing

chattering

chattering

even

even

at

at

high

high

feed

feed

machining

machining

39 30

3


2-flute end mill for Aluminium. L/D=2~5.

Reducing chattering and burr by specialized cutting edge design for aluminium.

2-Flute Square End Mill for Aluminium

L/D = 2

AL2D-2

AL2D-2DLC

φ 0.5 ~ φ 12

Total 38 sizes

φ 0.5 ~ φ 12

Total 22 sizes

L/D = 3

AL3D-2

AL3D-2DLC

φ 1 ~ φ 12 Total 14 sizes

φ 1 ~ φ 12

Total 14 sizes

Slotting is not recommend.

L/D = 4

AL4D-2

AL4D-2DLC

φ 1 ~ φ 12

Total 14 sizes

φ 1 ~ φ 12

Total 14 sizes

L/D = 5

AL5D-2

AL5D-2DLC

φ 1 ~ φ 12

Total 14 sizes

φ 1~ φ 12

Total 14 sizes

4


Aluminium Alloy

N

Features

Feature

1

Fine machining surface Minimized chattering even with sharp cutting edge

With a special cutting edge, chatter vibration during machining is suppressed.

Achieves stable machining even in corner with heavy machining loads and high-speed conditions.

Performance

AL3D-2 O. D. Cutting edge

• Work material: A5052

• Coolant :Water-soluble fluid

• Machined size: 12.5 × 35 × 30 mm

Process Roughing Finishing

Tool

AL5D-2 φ6

[min -1 ]

Spindle speed

mm/min

Feed

ap×ae mm

Depth of cut

12,000

800

30 × 0.6 30 × 0.06

AL5D-2

AL5D-2

No chattering

Chattering

No chattering

Chattering

AL5D-2 realized no chattering within a wide range cutting speed,

40m/min~360m/min, achieved stable machining even at high cutting load corner part and high speed condition.

5


AL2D-2

AL2D-2DLC

Size φ 0.5 ~ φ 12

Size φ 0.5 ~ φ 12

2-Flute L/D=2 End Mill for Aluminium

Total 38 sizes

DLC COATING 2-Flute L/D=2 End Mill for Aluminium

Total 22 sizes

▪ Die AL-Serie realisiert hochpräzise, stabile Bearbeitungen

La série AL permet des usinages très précis avec une grande stabilité

▪ Werkzeug poliert und geläppt | Outil poli et rodé

▪ Die Original DLC-Beschichtung bewirkt eine Erhöhung

der Standzeit

Durée de vie accrue grâce au revêtement DLC spécifique

Work Material

Work Material

N

Aluminium Alloy Copper Resin

N

O

N

Aluminium Alloy Copper Resin

N

O

Code No.

(D)

Dia.

(l) (γ)

Length of Cut Neck Taper Angle

(d)

Shank Dia.

Unit [Size : mm]

(L)

Overall Length

AL2D-2 0.5 0.5 1 9° 4 45

AL2D-2 0.6 0.6 1.2 9° 4 45

AL2D-2 0.7 0.7 1.4 9° 4 45

AL2D-2 0.9 0.8 1.6 9° 4 45

AL2D-2 0.5 0.9 1.8 9° 4 45

AL2D-2 1 1 2 9° 4 45

AL2D-2 1.1 1.1 2.2 9° 4 45

AL2D-2 1.2 1.2 2.4 9° 4 45

AL2D-2 1.3 1.3 2.6 9° 4 45

AL2D-2 1.4 1.4 2.8 9° 4 45

AL2D-2 1.5 1.5 3 9° 4 45

AL2D-2 1.6 1.6 3.2 9° 4 45

AL2D-2 1.7 1.7 3.4 9° 4 45

AL2D-2 1.8 1.8 3.6 9° 4 45

AL2D-2 1.9 1.9 3.8 9° 4 45

AL2D-2 2 2 4 9° 4 45

AL2D-2 2.1 2.1 4.2 9° 4 45

AL2D-2 2.2 2.2 4.4 9° 4 45

AL2D-2 2.3 2.3 4.6 9° 4 45

AL2D-2 2.4 2.4 4.8 9° 4 45

AL2D-2 2.5 2.5 5 9° 4 45

AL2D-2 2.6 2.6 5.2 9° 4 45

AL2D-2 2.7 2.7 5.4 9° 4 45

AL2D-2 2.8 2.8 5.6 9° 4 45

AL2D-2 2.9 2.9 5.8 9° 6 50

AL2D-2 3 3 6 9° 6 50

AL2D-2 3.5 3.5 7 9° 6 50

AL2D-2 4 4 8 9° 6 50

AL2D-2 4.5 4.5 9 9° 6 55

AL2D-2 5 5 10 9° 6 55

AL2D-2 5.5 5.5 11 9° 6 55

AL2D-2 6 6 12 − 6 55

AL2D-2 7 7 14 9° 8 70

AL2D-2 8 8 16 − 8 70

AL2D-2 9 9 18 9° 10 75

AL2D-2 10 10 20 − 10 75

AL2D-2 11 11 22 9° 12 80

AL2D-2 12 12 24 − 12 80

Code No.

(D)

Dia.

(l)

Length of Cut

(γ)

Neck Taper Angle

(d)

Shank Dia.

Unit [Size : mm]

(L)

Overall Length

AL2D-2DLC 0.5 0.5 1 9° 4 45

AL2D-2DLC 0.6 0.6 1.2 9° 4 45

AL2D-2DLC 0.7 0.7 1.4 9° 4 45

AL2D-2DLC 0.8 0.8 1.6 9° 4 45

AL2D-2DLC 0.9 0.9 1.8 9° 4 45

AL2D-2DLC 1 1 2 9° 4 45

AL2D-2DLC 1.5 1.5 3 9° 4 45

AL2D-2DLC 2 2 4 9° 4 45

AL2D-2DLC 2.5 2.5 5 9° 4 45

AL2D-2DLC 3 3 6 9° 6 50

AL2D-2DLC 3.5 3.5 7 9° 6 50

AL2D-2DLC 4 4 8 9° 6 50

AL2D-2DLC 4.5 4.5 9 9° 6 55

AL2D-2DLC 5 5 10 9° 6 55

AL2D-2DLC 5.5 5.5 11 9° 6 55

AL2D-2DLC 6 6 12 − 6 55

AL2D-2DLC 7 7 14 9° 8 70

AL2D-2DLC 8 8 16 − 8 70

AL2D-2DLC 9 9 18 9° 10 75

AL2D-2DLC 10 10 20 − 10 75

AL2D-2DLC 11 11 22 9° 12 80

AL2D-2DLC 12 12 24 − 12 80

How to Order

When you order, indicate AL2D-2DLC (D). (γ) is reference value.

How to Order

When you order, indicate AL2D-2 (D).

(γ) is reference value.

6


AL2D-2

AL2D-2DLC

Recommended Milling Conditions

Work Material

Aluminium

A1070

Aluminium Alloy

A2017 • A5052 • A7075

Aluminium Cast

AC8C

Cutting Speed 340m/min 270m/min 380m/min 300m/min 280m/min 200m/min

Side Milling Slotting Side Milling Slotting Side Milling Slotting

Dia.

Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed

min -1 mm/min min -1 mm/min min -1 mm/min min -1 mm/min min -1 mm/min min -1 mm/min

0.5 20,000 400 20,000 200 20,000 400 20,000 300 20,000 400 20,000 300

1 20,000 700 20,000 400 20,000 700 20,000 400 20,000 700 20,000 400

1.5 20,000 800 20,000 500 20,000 800 20,000 500 20,000 800 20,000 500

2 20,000 1,000 20,000 600 20,000 1,000 20,000 600 20,000 1,000 20,000 600

2.5 20,000 1,200 20,000 700 20,000 1,200 20,000 700 20,000 1,200 20,000 700

3 20,000 1,300 20,000 800 20,000 1,500 20,000 900 20,000 1,500 20,000 800

4 20,000 1,500 20,000 900 20,000 1,700 20,000 1,100 20,000 1,700 15,900 800

5 20,000 1,700 17,200 900 20,000 2,000 19,100 1,300 17,800 1,700 12,700 800

6 18,000 1,800 14,300 900 20,000 2,200 15,900 1,300 14,900 1,700 10,600 800

7 15,500 1,800 12,300 900 17,300 2,300 13,600 1,300 12,700 1,700 9,100 800

8 13,500 1,800 10,700 1,000 15,100 2,400 11,900 1,300 11,100 1,800 8,000 800

9 12,000 1,800 9,600 1,000 13,400 2,400 10,600 1,300 9,900 1,800 7,100 800

10 10,800 1,800 8,600 1,000 12,100 2,400 9,600 1,300 8,900 1,800 6,400 800

11 9,800 1,900 7,800 1,000 11,000 2,500 8,700 1,300 8,100 1,800 5,800 800

12 9,000 2,000 7,200 1,100 10,100 2,500 8,000 1,400 7,400 1,800 5,300 900

Side Milling

0.2D

Slotting

D

Depth of Cut

1.5D

1D

(D:Dia.)

Notes

1. Adjust both the spindle speed and feed at the same rate. (When using spindle speed 20,000 or more, the same adjustment is required.)

2. Use a rigid and precise machine and chuck holder.

3. Adjust milling conditions when vibration and abnormal sounds occur according to the rigidity of the machine and the chuck holder,

or work clamping condition.

4 . Water-soluble fluid is recommended.

7


AL3D-2

Size

φ 1 ~ φ 12

AL3D-2DLC

Size

φ 1 ~ φ 12

2-Flute L/D=3 End Mill for Aluminium

Total 14 sizes

DLC COATING 2-Flute L/D=3 End Mill for Aluminium

Total 14 sizes

▪ Die AL-Serie realisiert hochpräzise, stabile Bearbeitungen

La série AL permet des usinages très précis avec une grande stabilité

▪ Werkzeug poliert und geläppt | Outil poli et rodé

▪ Die Original DLC-Beschichtung bewirkt eine Erhöhung der Standzeit

Durée de vie accrue grâce au revêtement DLC spécifique

Work Material

Aluminium Alloy N Copper N Resin O

Work Material

Aluminium Alloy N Copper N Resin O

Unit [Size : mm]

Unit [Size : mm]

Code No.

(D)

Dia.

(l)

Length of Cut

(γ)

Neck Taper Angle

(d)

Shank Dia.

(L)

Overall Length

Code No.

(D)

Dia.

(l)

Length of Cut

(γ)

Neck Taper Angle

(d)

Shank Dia.

(L)

Overall Length

AL3D-2 1 1 3 9° 4 45

AL3D-2 1.5 1.5 4.5 9° 4 45

AL3D-2 2 2 6 9° 4 45

AL3D-2 2.5 2.5 7.5 9° 4 45

AL3D-2 3 3 9 9° 6 50

AL3D-2 4 4 12 9° 6 50

AL3D-2 5 5 15 9° 6 55

AL3D-2 6 6 18 − 6 60

AL3D-2 7 7 21 9° 8 70

AL3D-2 8 8 24 − 8 70

AL3D-2 9 9 27 9° 10 75

AL3D-2 10 10 30 − 10 75

AL3D-2 11 11 33 9° 12 90

AL3D-2 12 12 36 − 12 90

AL3D-2DLC 1 1 3 9° 4 45

AL3D-2DLC 1.5 1.5 4.5 9° 4 45

AL3D-2DLC 2 2 6 9° 4 45

AL3D-2DLC 2.5 2.5 7.5 9° 4 45

AL3D-2DLC 3 3 9 9° 6 50

AL3D-2DLC 4 4 12 9° 6 50

AL3D-2DLC 5 5 15 9° 6 55

AL3D-2DLC 6 6 18 − 6 60

AL3D-2DLC 7 7 21 9° 8 70

AL3D-2DLC 8 8 24 − 8 70

AL3D-2DLC 9 9 27 9° 10 75

AL3D-2DLC 10 10 30 − 10 75

AL3D-2DLC 11 11 33 9° 12 90

AL3D-2DLC 12 12 36 − 12 90

How to Order

When you order, indicate AL3D-2 (D). (γ) is reference value.

How to Order

When you order, indicate AL3D-2DLC (D).

(γ) is reference value.

8


AL3D-2

AL3D-2DLC

切 削 条 件 参 考 表

Recommended Milling Conditions

Recommended Milling Conditions

Work Material

Aluminium

A1070

Aluminium Alloy

A2017 • A5052 • A7075

Aluminium Cast

AC8C

Cutting Speed 300m/min 220m/min 330m/min 240m/min 250m/min 160m/min

Side Milling Slotting Side Milling Slotting Side Milling Slotting

Dia.

Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed

min -1 mm/min min -1 mm/min min -1 mm/min min -1 mm/min min -1 mm/min min -1 mm/min

1 20,000 400 20,000 300 20,000 400 20,000 300 20,000 400 20,000 300

1.5 20,000 500 20,000 400 20,000 500 20,000 400 20,000 500 20,000 400

2 20,000 600 20,000 400 20,000 600 20,000 400 20,000 600 20,000 400

2.5 20,000 700 20,000 500 20,000 700 20,000 500 20,000 700 20,000 500

3 20,000 900 20,000 600 20,000 900 20,000 600 20,000 900 17,000 500

4 20,000 1,000 17,500 700 20,000 1,000 19,000 750 20,000 1,000 13,000 500

5 19,000 1,000 14,000 700 20,000 1,200 15,500 750 16,000 1,000 10,000 500

6 16,000 1,100 11,500 700 17,500 1,400 12,500 750 13,500 1,000 8,500 500

7 13,500 1,100 10,000 750 15,000 1,500 11,000 800 11,500 1,100 7,300 500

8 12,000 1,100 8,800 750 13,000 1,600 9,600 800 9,900 1,200 6,400 500

9 11,000 1,100 7,800 750 11,700 1,600 8,500 800 8,800 1,200 5,700 500

10 9,600 1,100 7,000 800 10,500 1,700 7,600 850 8,000 1,300 5,100 550

11 8,700 1,100 6,400 800 9,600 1,700 6,900 850 7,200 1,300 4,600 550

12 8,000 1,200 5,800 800 8,800 1,700 6,400 900 6,600 1,300 4,200 600

Side Milling

0.2D

Slotting

D

Depth of Cut

1.5D

1D

(D:Dia.)

Notes

1. Adjust both spindle speed and feed at the same rate. (When using spindle speed 20,000 or more, the same adjustment is required.)

2. Use a rigid and precise machine and chuck holder.

3. Adjust milling conditions when vibration and abnormal sounds occur by the conditions of the machine, chuck holder and work clamping.

4. Water-soluble fluid is recommended.

9


AL4D-2

Size

φ 1 ~ φ 12

AL4D-2DLC

Size

φ 1 ~ φ 12

2-Flute L/D=4 End Mill for Aluminium

Total 14 sizes

DLC COATING 2-Flute L/D=4 End Mill for Aluminium

Total 14 sizes

▪ Die AL-Serie realisiert hochpräzise, stabile Bearbeitungen

La série AL permet des usinages très précis avec une grande stabilité

▪ Werkzeug poliert und geläppt | Outil poli et rodé

▪ Die Original DLC-Beschichtung bewirkt eine Erhöhung der Standzeit

Durée de vie accrue grâce au revêtement DLC spécifique

Work Material

Aluminium Alloy N Copper N Resin O

Work Material

Aluminium Alloy N Copper N Resin O

Unit [Size : mm]

Unit [Size : mm]

Code No.

(D)

Dia.

(l)

Length of Cut

(γ)

Neck Taper Angle

(d)

Shank Dia.

(L)

Overall Length

Code No.

(D)

Dia.

(l)

Length of Cut

(γ)

Neck Taper Angle

(d)

Shank Dia.

(L)

Overall Length

AL4D-2 1 1 4 9° 4 50

AL4D-2 1.5 1.5 6 9° 4 50

AL4D-2 2 2 8 9° 4 50

AL4D-2 2.5 2.5 10 9° 4 50

AL4D-2 3 3 12 9° 6 55

AL4D-2 4 4 16 9° 6 60

AL4D-2 5 5 20 9° 6 65

AL4D-2 6 6 24 − 6 75

AL4D-2 7 7 28 9° 8 90

AL4D-2 8 8 32 − 8 90

AL4D-2 9 9 36 9° 10 100

AL4D-2 10 10 40 − 10 100

AL4D-2 11 11 44 9° 12 110

AL4D-2 12 12 48 − 12 110

AL4D-2DLC 1 1 4 9° 4 50

AL4D-2DLC 1.5 1.5 6 9° 4 50

AL4D-2DLC 2 2 8 9° 4 50

AL4D-2DLC 2.5 2.5 10 9° 4 50

AL4D-2DLC 3 3 12 9° 6 55

AL4D-2DLC 4 4 16 9° 6 60

AL4D-2DLC 5 5 20 9° 6 65

AL4D-2DLC 6 6 24 − 6 75

AL4D-2DLC 7 7 28 9° 8 90

AL4D-2DLC 8 8 32 − 8 90

AL4D-2DLC 9 9 36 9° 10 100

AL4D-2DLC 10 10 40 − 10 100

AL4D-2DLC 11 11 44 9° 12 110

AL4D-2DLC 12 12 48 − 12 110

How to Order

When you order, indicate AL4D-2 (D).

(γ) is reference value.

How to Order

When you order, indicate AL4D-2DLC (D).

(γ) is reference value.

10


AL4D-2

AL4D-2DLC

切 削 条 件 参 考 表

Recommended Milling Conditions

Recommended Milling Conditions

Work Material

Aluminium

A1070

Aluminium Alloy

A2017 • A5052 • A7075

Aluminium Cast

AC8C

Cutting Speed 190m/min 280m/min 150m/min

Side Milling Side Milling Side Milling

Dia.

Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed

min -1 mm/min min -1 mm/min min -1 mm/min

1 20,000 220 20,000 220 20,000 220

1.5 20,000 270 20,000 270 20,000 320

2 20,000 320 20,000 320 20,000 340

2.5 20,000 430 20,000 430 18,500 400

3 20,000 570 20,000 570 15,000 520

4 15,500 650 20,000 840 11,500 520

5 12,000 840 17,500 900 9,100 520

6 10,200 840 14,500 1,050 7,700 520

7 8,800 840 12,600 1,150 6,600 580

8 7,700 840 11,000 1,150 5,800 650

9 6,800 900 9,700 1,300 5,200 720

10 6,100 900 8,800 1,300 4,600 720

11 5,500 980 8,000 1,450 4,200 720

12 5,200 1,050 7,300 1,450 3,800 780

Side Milling

0.1D

Depth of Cut

4D

(D:Dia.)

Notes

1. Adjust both spindle speed and feed at the same rate. (When using spindle speed 20,000 or more, the same adjustment is required.)

2. Use a rigid and precise machine and chuck holder.

3. Adjust milling conditions when vibration and abnormal sounds occur by the conditions of the machine, chuck holder and work clamping.

4. Water-soluble fluid is recommended.

11


AL5D-2

Size

φ 1 ~ φ 12

AL5D-2DLC

Size

φ 1 ~ φ 12

2-Flute L/D=5 End Mill for Aluminium

Total 14 sizes

DLC COATING 2-Flute L/D=5 End Mill for Aluminium

Total 14 sizes

▪ Die AL-Serie realisiert hochpräzise, stabile Bearbeitungen

La série AL permet des usinages très précis avec une grande stabilité

▪ Werkzeug poliert und geläppt | Outil poli et rodé

▪ Die Original DLC-Beschichtung bewirkt eine Erhöhung der Standzeit

Durée de vie accrue grâce au revêtement DLC spécifique

Work Material

Aluminium Alloy N Copper N Resin O

Work Material

Aluminium Alloy N Copper N Resin O

Unit [Size : mm]

Unit [Size : mm]

Code No.

(D)

Dia.

(l)

Length of Cut

(γ)

Neck Taper Angle

(d)

Shank Dia.

(L)

Overall Length

Code No.

(D)

Dia.

(l)

Length of Cut

(γ)

Neck Taper Angle

(d)

Shank Dia.

(L)

Overall Length

AL5D-2 1 1 5 9° 4 50

AL5D-2 1.5 1.5 7.5 9° 4 50

AL5D-2 2 2 10 9° 4 50

AL5D-2 2.5 2.5 12.5 9° 4 50

AL5D-2 3 3 15 9° 6 55

AL5D-2 4 4 20 9° 6 60

AL5D-2 5 5 25 9° 6 65

AL5D-2 6 6 30 − 6 75

AL5D-2 7 7 35 9° 8 90

AL5D-2 8 8 40 − 8 90

AL5D-2 9 9 45 9° 10 100

AL5D-2 10 10 50 − 10 100

AL5D-2 11 11 55 9° 12 110

AL5D-2 12 12 60 − 12 110

AL5D-2DLC 1 1 5 9° 4 50

AL5D-2DLC 1.5 1.5 7.5 9° 4 50

AL5D-2DLC 2 2 10 9° 4 50

AL5D-2DLC 2.5 2.5 12.5 9° 4 50

AL5D-2DLC 3 3 15 9° 6 55

AL5D-2DLC 4 4 20 9° 6 60

AL5D-2DLC 5 5 25 9° 6 65

AL5D-2DLC 6 6 30 − 6 75

AL5D-2DLC 7 7 35 9° 8 90

AL5D-2DLC 8 8 40 − 8 90

AL5D-2DLC 9 9 45 9° 10 100

AL5D-2DLC 10 10 50 − 10 100

AL5D-2DLC 11 11 55 9° 12 110

AL5D-2DLC 12 12 60 − 12 110

How to Order

When you order, indicate AL5D-2 (D).

(γ) is reference value.

How to Order

When you order, indicate AL5D-2DLC (D).

(γ) is reference value.

12


AL5D-2

AL5D-2DLC

切 削 条 件 参 考 表

Recommended Milling Conditions

Recommended Milling Conditions

Work Material

Aluminium

A1070

Aluminium Alloy

A2017 • A5052 • A7075

Aluminium Cast

AC8C

Cutting Speed 160m/min 230m/min 120m/min

Side Milling Side Milling Side Milling

Dia.

Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed

min -1 mm/min min -1 mm/min min -1 mm/min

1 20,000 200 20,000 200 20,000 200

1.5 20,000 250 20,000 250 20,000 300

2 20,000 300 20,000 300 19,000 300

2.5 20,000 400 20,000 400 15,300 300

3 17,000 450 20,000 450 12,700 400

4 12,700 500 18,000 700 9,600 400

5 10,000 650 14,600 700 7,600 400

6 8,500 650 12,000 800 6,400 400

7 7,300 650 10,500 900 5,500 450

8 6,400 650 9,100 900 4,800 500

9 5,700 700 8,100 1,000 4,300 550

10 5,100 700 7,300 1,000 3,800 550

11 4,600 750 6,700 1,100 3,500 550

12 4,300 800 6,100 1,100 3,200 600

Side Milling

0.1D

Depth of Cut

5D

(D: Dia.)

Notes

1 Adjust both spindle speed and feed at the same rate. (When using spindle speed 20,000 or more, the same adjustment is required.)

2 Use a rigid and precise machine and chuck holder.

3Adjust milling conditions when vibration and abnormal sounds occur by the conditions of the machine, chuck holder and work clamping.

4 Water-soluble fluid is recommended.

13


3-flute high helix angle for Aluminium.

Continuous machining from plunging to slotting.

High Efficient 3-Flute End Mill for Aluminium L/D=1.5

ALZ345

Full Cutting Length Type

φ1 ~ φ12

Total 124 sizes

Long Neck Type

DLC COATING High Efficient 3-Flute End Mill for Aluminium L/D=1.5

ALZ345-DLC

φ1 ~ φ12

Total 17 sizes

Features

Feature

1

Shorten machining time

Bottom cutting edge shape realizes plunging to grooving

Achieves 1.5 times higher feed than the 2-flute AL2D-2 type for aluminium.

Unique end teeth design for plunging

Plunging on Aluminium alloy with 3-flute, continuous grooving / pocket machining

Large chip disposal pocket

Please refer to recommended milling conditions

14


Aluminium Alloy

N

Feature

2

Fine machining surface Minimized chattering even with sharp cutting edge

Chatter vibration during machining can be suppressed with a special cutting edge design.

Achieves stable machining even at heavy loads corner part and high-speed conditions.

ALZ345

Other Tool Brand

ALZ345 O. D. Cutting edge

In-corner surface after finishing

Feature

3

Chip evacuation capability

Core thickness design with improved chip evacuation

ALZ345

General 3-flute

Chip removal amount in case of φ 6mm depth grooving A5052

[min -1 ]

Spindle

speed

[mm/min]

Feed

Retail price

[cm 3 /min]

Chip

removal

AL3D-2

φ6

12,500 750 7,200 27

ALZ345

φ6×18

18,600 2,500 7,600 90

Machining case 1

• Work material: A5052

• Coolant: Water-soluble fluid

A

Pocket

No chattering even milling

at the corner part

• Total machining time: 6 min

B

Groove

C

Face

No step occurred on

shoulder milling

Machining part A B C

Process Plunging Roughing Finishing Plunging Roughing Finishing Roughing Finishing

Tool ALZ345 φ10 ALZ345 φ6 ALZ345 φ1

[min -1 ]

Spindle speed

mm/min

Feed

ap×ae(mm)

Depth of cut

11,000 20,000 18,600 20,000 20,000

300 3,000 2,000 400 2,200 1,100 1,100 500

ap 10 10×3 15×0.01 ap 5.95 6×0.05 1×0.3 1×0.005

15


Machining case 2

• Work material: A6061

• Coolant: Water-soluble fluid

• Work size: 200×100 mm

• Total machining time: 18 min

A

B

Realize high efficient machining

with 97.2cm 2 /min chip removal

capability even for dia. 6mm.

Special flute design to suppress

chattering and realize stable

machining surface on corners yet

for milling by full length of cut.

A

Machining part Peripheral Honeycomb pocket

B

Process Roughing Finishing Helical milling Roughing Finishing

Tool

AL3D-345 φ6

[min -1 ]

Spindle speed

mm/min

Feed

17,500

3,000 1,000 3,000

ap×ae(mm)

Depth of cut

18×1.8 18×0.1

ap 0.14mm

(1 circle) Helical R=2.0 mm Angle 4°

18×1.8 18×0.1

16


Aluminium Alloy

N

3-Flute long shank end mill for aluminium for deeper area milling

3-Flute Long Shank End Mill for Aluminium

AL-3LS

φ5 ~ φ12 Total 5 sizes

Not recommend for plunging

Features

Feature

1

Processed surface without steps

Optimized flute design to minimize the machining step.

Corner-C at flute end effects an accurate side step milling.

Corner-C

No step mark after machining.

17


ALZ345

Size φ 1 ~ φ 12

High Efficient 3-Flute End Mill for Aluminium L/D=1.5

Total 124 sizes

TYPE A: Standard Type

▪ Die AL-Serie realisiert eine stabile und hoch effiziente Bearbeitung

La série AL permet des usinages très précis avec une grande stabilité

▪ Werkzeug poliert und geläppt | Outil poli et rodé

▪ Verbesserte Bohrleistung! | Amélioration conséquente en perçage!

TYPE B: Long Neck Type

Work Material

Aluminium Alloy N Copper N Resin O

Machining Case

Re-griding is available (Overall length must be over 15mm. Please inquire for details)

Unit [Size : mm]

Code No.

(D)

Dia.

(l1)

Under Neck Length

(l)

Length of Cut

Type

(d2)

Neck Dia.

(γ)

Neck Taper Angle

(d)

Shank Dia.

(L)

Overall Length

ALZ345 1x3 (Type B) 1 3.0 1.5

0.95 12° 4 45

ALZ345 1x5 (Type B) 1 5.0 1.5 0.95 12° 4 60

ALZ345 1.1x3.3 (Type B) 1.1 3.3 1.7 1.05 12° 4 45

ALZ345 1.2x3.6 (Type B) 1.2 3.6 1.8 1.15 12° 4 45

ALZ345 1.3x3.9 (Type B) 1.3 3.9 2 1.25 12° 4 45

ALZ345 1.4x4.2 (Type B) 1.4 4.2 2.1 1.35 12° 4 45

ALZ345 1.5x4.5 (Type B) 1.5 4.5 2.3 1.45 12° 4 45

ALZ345 1.6x4.8 (Type B) 1.6 4.8 2.4 1.55 12° 4 45

ALZ345 1.7x5.1 (Type B) 1.7 5.1 2.6 1.65 12° 4 45

ALZ345 1.8x5.4 (Type B) 1.8 5.4 2.7 1.74 12° 4 45

ALZ345 1.9x5.7 (Type B) 1.9 5.7 2.9 1.84 12° 4 45

ALZ345 2x6 (Type B) 2 6.0 3 1.94 12° 4 45

ALZ345 2x10 (Type B) 2 10.0 3 1.94 12° 4 60

ALZ345 2.1x6.3 (Type B) 2.1 6.3 3.2 2 12° 4 45

ALZ345 2.2x6.6 (Type B) 2.2 6.6 3.3 2.1 12° 4 45

ALZ345 2.3x6.9 (Type B) 2.3 6.9 3.5 2.2 12° 4 45

ALZ345 2.4x7.2 (Type B) 2.4 7.2 3.6 B 2.3 12° 4 45

ALZ345 2.5x7.5 (Type B) 2.5 7.5 3.8 2.4 12° 4 45

ALZ345 2.6x7.8 (Type B) 2.6 7.8 3.9 2.45 12° 6 55

ALZ345 2.7x8.1 (Type B) 2.7 8.1 4.1 2.55 12° 6 55

ALZ345 2.8x8.4 (Type B) 2.8 8.4 4.2 2.65 12° 6 55

ALZ345 2.9x8.7 (Type B) 2.9 8.7 4.4 2.75 12° 6 55

ALZ345 3x9 (Type B) 3 9.0 4.5 2.85 12° 6 55

ALZ345 3x15 (Type B) 3 15.0 4.5 2.85 12° 6 60

ALZ345 3.1x9.3 (Type B) 3.1 9.3 4.7 2.95 12° 6 55

ALZ345 3.2x9.6 (Type B) 3.2 9.6 4.8 3.05 12° 6 55

ALZ345 3.3x9.9 (Type B) 3.3 9.9 5 3.15 12° 6 55

ALZ345 3.4x10.2 (Type B) 3.4 10.2 5.1 3.25 12° 6 55

ALZ345 3.5x10.5 (Type B) 3.5 10.5 5.3 3.35 12° 6 55

ALZ345 3.6x10.8 (Type B) 3.6 10.8 5.4 3.45 12° 6 55

ALZ345 3.7x11.1 (Type B) 3.7 11.1 5.6 3.55 12° 6 55

ALZ345 3.8x11.4 (Type B) 3.8 11.4 5.7 3.65 12° 6 55

ALZ345 3.9x11.7 (Type B) 3.9 11.7 5.9 3.75 12° 6 55

How to Order

When you order, indicate ALZ345 (D)[×(l1)]. Indicate (L) for Type A . (γ) is reference value.

●■:Semi-standard Products, please inquire for price and delivery.

18


ALZ345

High Efficient 3-Flute End Mill for Aluminium L/D=1.5

Unit [Size : mm]

Code No.

(D)

Dia.

(l1)

Under Neck Length

(l)

Length of Cut

Type

(d2)

Neck Dia.

(γ)

Neck Taper Angle

(d)

Shank Dia.

(L)

Overall Length

ALZ345 4x12 (Type B) 4 12 6

3.8 12° 6 55

ALZ345 4x20 (Type B) 4 20 6 3.8 12° 6 70

ALZ345 4.1x12.3 (Type B) 4.1 12.3 6.2 3.9 12° 6 55

ALZ345 4.2x12.6 (Type B) 4.2 12.6 6.3 4 12° 6 55

ALZ345 4.3x12.9 (Type B) 4.3 12.9 6.5 4.1 12° 6 55

ALZ345 4.4x13.2 (Type B) 4.4 13.2 6.6 4.2 12° 6 55

ALZ345 4.5x13.5 (Type B) 4.5 13.5 6.8 4.3 12° 6 55

ALZ345 4.6x13.8 (Type B) 4.6 13.8 6.9 4.4 12° 6 55

ALZ345 4.7x14.1 (Type B) 4.7 14.1 7.1 4.5 12° 6 55

ALZ345 4.8x14.4 (Type B) 4.8 14.4 7.2 4.6 12° 6 55

ALZ345 4.9x14.7 (Type B) 4.9 14.7 7.4 4.7 12° 6 55

B

ALZ345 5x15 (Type B) 5 15 7.5 4.8 12° 6 55

ALZ345 5x25 (Type B) 5 25 7.5 4.8 12° 6 80

ALZ345 5.1x15.3 (Type B) 5.1 15.3 7.7 4.9 12° 6 55

ALZ345 5.2x15.6 (Type B) 5.2 15.6 7.8 5 12° 6 55

ALZ345 5.3x15.9 (Type B) 5.3 15.9 8 5.1 12° 6 55

ALZ345 5.4x16.2 (Type B) 5.4 16.2 8.1 5.2 12° 6 55

ALZ345 5.5x16.5 (Type B) 5.5 16.5 8.3 5.3 12° 6 55

ALZ345 5.6x16.8 (Type B) 5.6 16.8 8.4 5.4 12° 6 55

ALZ345 5.7x17.1 (Type B) 5.7 17.1 8.6 5.5 12° 6 55

ALZ345 5.8x17.4 (Type B) 5.8 17.4 8.7 5.6 12° 6 55

ALZ345 5.9x17.7 (Type B) 5.9 17.7 8.9 5.7 12° 6 55

ALZ345 6x110 (Type A) 6 – 9 A – – 6 110

ALZ345 6x18 (Type B) 6 18 9

5.8 – 6 60

ALZ345 6x30 (Type B) 6 30 9 B 5.8 – 6 80

ALZ345 7x21 (Type B) 7 21 10.5 6.8 12° 8 70

ALZ345 8x120 (Type A) 8 – 12 A – – 8 120

ALZ345 8x24 (Type B) 8 24 12

7.8 – 8 70

ALZ345 8x40 (Type B) 8 40 12 B 7.8 – 8 90

ALZ345 9x27 (Type B) 9 27 13.5 8.8 12° 10 75

ALZ345 10x130 (Type A) 10 – 15 A – – 10 130

ALZ345 10x30 (Type B) 10 30 15

9.8 – 10 75

ALZ345 10x50 (Type B) 10 50 15 B 9.8 – 10 100

ALZ345 11x33 (Type B) 11 33 16.5 10.8 12° 12 80

ALZ345 12x150 (Type A) 12 – 18 A – – 12 150

ALZ345 12x36 (Type B) 12 36 18

11.8 – 12 80

B

ALZ345 12x60 (Type B) 12 60 18 11.8 – 12 110

Re-griding is available (Overall length must be over 15mm. Please inquire for details)

How to Order

When you order, indicate ALZ345 (D)[×(l1)]. Indicate (L) for Type A .

(γ) is reference value.

Ab Durchmesser 6 bis 12.0 jeder Zehntel ab Werk verfügbar (Preis/Lieferzeit auf Anfrage).

Du diamètre 6 au diamètre 12.0 mm, disponibles tous les 0.1 mm chez notre fournisseur (prix et délai de livraison sur demande).

19


ALZ345

Recommended Milling Conditions

Work Material

Aluminium

A1070

Aluminium Alloy

A2017 • A5052 • A7075

Aluminium Cast

AC8C

Cutting Speed 310m/min 350m/min 230m/min

Feed

Feed

Feed

Dia.

Under

Neck

Length

Spindle Speed

Spindle Speed

Spindle Speed

Plunging Slotting Side Milling Plunging Slotting Side Milling Plunging Slotting Side Milling

min -1 mm/min min -1 mm/min min -1 mm/min

1

3 20,000 200 600 1,100 20,000 200 600 1,100 20,000 150 600 1,100

5 16,000 160 500 900 16,000 160 500 900 16,000 120 500 900

2

6 20,000 300 900 1,500 20,000 300 900 1,500 20,000 250 900 1,500

10 16,000 240 800 1,200 16,000 240 800 1,200 16,000 200 800 1,200

3

9 20,000 300 1,200 2,000 20,000 300 1,400 2,200 20,000 250 1,200 2,200

15 16,000 240 1,000 1,600 16,000 240 1,200 1,800 16,000 200 1,000 1,800

4

12 20,000 300 1,400 2,200 20,000 400 1,800 2,500 18,300 200 1,400 2,300

20 16,000 240 1,200 1,800 16,000 320 1,500 2,000 14,600 160 1,200 1,900

5

15 19,700 300 1,500 2,500 20,000 400 2,200 3,100 14,600 150 1,400 2,100

25 15,700 240 1,200 2,000 16,000 320 1,800 2,500 11,700 120 1,200 1,700

– 16,500 300 1,600 2,500 18,600 400 2,500 3,500 12,200 150 1,400 2,100

6 18 16,500 300 1,600 2,500 18,600 400 2,500 3,500 12,200 150 1,400 2,100

30 13,200 240 1,300 2,000 14,800 320 2,000 2,800 9,700 120 1,200 1,700

7 21 14,100 200 1,600 2,500 15,900 400 2,500 3,500 10,500 140 1,400 2,100

– 12,300 200 1,700 2,500 13,900 400 2,600 3,500 9,200 120 1,400 2,200

8 24 12,300 200 1,700 2,500 13,900 400 2,600 3,500 9,200 120 1,400 2,200

40 9,800 160 1,400 2,000 11,100 320 2,100 2,800 7,300 100 1,200 1,800

9 27 11,000 200 1,700 2,500 12,400 300 2,600 3,500 8,100 120 1,400 2,200

– 9,900 100 1,700 2,500 11,100 300 2,600 3,800 7,300 80 1,400 2,200

10 30 9,900 100 1,700 2,500 11,100 300 2,600 3,800 7,300 80 1,400 2,200

50 7,900 80 1,400 2,000 8,800 240 2,100 3,000 5,800 70 1,200 1,800

11 33 9,000 100 1,800 2,600 10,100 300 2,600 4,100 6,700 80 1,400 2,200

– 8,200 100 1,900 2,700 9,300 300 2,600 4,100 6,100 60 1,500 2,200

12 36 8,200 100 1,900 2,700 9,300 300 2,600 4,100 6,100 60 1,500 2,200

60 6,500 80 1,500 2,200 7,400 240 2,100 3,200 4,800 50 1,200 1,800

Side Milling

Slotting

0.3D D

Depth of Cut

1D

1D

(D: Dia.)

Notes

1 Adjust both spindle speed and feed at the same rate. (When using spindle speed 20,000 or more, the same adjustment is required.)

2 TYPE A : Recommended milling conditions for full length of cut type are at overhang 3D. Adjust spindle speed and feed rate at

80% for overhang 5D, and 50% for 7D.

3 Use a rigid and precise machine and chuck holder.

4 Adjust milling conditions when vibration and abnormal sounds occur by the conditions of the machine, chuck holder and work clamping.

5 When tending to have chip packing during plunging, step milling is recommended.

6 Water-soluble fluid is recommended.

20


ALZ345-DLC

Size φ 1 ~ φ 12

DLC COATING High Efficient 3-Flute End Mill for Aluminium L/D=1.5

Total 17 sizes

▪ Die AL-Serie realisiert eine stabile und hoch effiziente Bearbeitung

La série AL permet des usinages très précis avec une grande stabilité

▪ Werkzeug poliert und geläppt | Outil poli et rodé

▪ Verbesserte Bohrleistung! | Amélioration conséquente en perçage!

▪ Die Original DLC-Beschichtung bewirkt eine Erhöhung der Standzeit

Durée de vie accrue grâce au revêtement DLC spécifique

Work Material

Aluminium Alloy N Copper N Resin O

Unit [Size : mm ]

Code No.

(D)

Dia.

(l1)

Under Neck Length

(l)

Length of Cut

(d2)

Neck Dia.

(γ)

Neck Taper Angle

(d)

Shank Dia.

(L)

Overall Length

ALZ345-DLC 1x3 1 3 1.5 0.95 12° 4 45

ALZ345-DLC 1.5x4.5 1.5 4.5 2.3 1.45 12° 4 45

ALZ345-DLC 2x6 2 6 3 1.94 12° 4 45

ALZ345-DLC 2.5x7.5 2.5 7.5 3.8 2.4 12° 4 45

ALZ345-DLC 3x9 3 9 4.5 2.85 12° 6 55

ALZ345-DLC 3.5x10.5 3.5 10.5 5.3 3.35 12° 6 55

ALZ345-DLC 4x12 4 12 6 3.8 12° 6 55

ALZ345-DLC 4.5x13.5 4.5 13.5 6.8 4.3 12° 6 55

ALZ345-DLC 5x15 5 15 7.5 4.8 12° 6 55

ALZ345-DLC 5.5x16.5 5.5 16.5 8.3 5.3 12° 6 55

ALZ345-DLC 6x18 6 18 9 5.8 − 6 60

ALZ345-DLC 7x21 7 21 10.5 6.8 12° 8 70

ALZ345-DLC 8x24 8 24 12 7.8 − 8 70

ALZ345-DLC 9x27 9 27 13.5 8.8 12° 10 75

ALZ345-DLC 10x30 10 30 15 9.8 − 10 75

ALZ345-DLC 11x33 11 33 16.5 10.8 12° 12 80

ALZ345-DLC 12x36 12 36 18 11.8 − 12 80

How to Order

When you order, indicate ALZ345-DLC (D).

(γ) is reference value.

21


ALZ345-DLC

Recommended Milling Conditions

Work Material

Aluminium

A1070

Aluminium Alloy

A2017 • A5052 • A7075

Aluminium Cast

AC8C

Cutting Speed 310m/min 350m/min 230m/min

Dia.

Spindle

Speed

Feed

Feed

Feed

Spindle

Speed

Spindle

Speed

Plunging Slotting Side Milling Plunging Slotting Side Milling Plunging Slotting Side Milling

min -1 mm/min min -1 mm/min min -1 mm/min

1 20,000 200 600 1,100 20,000 200 600 1,100 20,000 150 600 1,100

2 20,000 300 900 1,500 20,000 300 900 1,500 20,000 250 900 1,500

3 20,000 300 1,200 2,000 20,000 300 1,400 2,200 20,000 250 1,200 2,200

4 20,000 300 1,400 2,200 20,000 400 1,800 2,500 18,300 200 1,400 2,300

5 19,700 300 1,500 2,500 20,000 400 2,200 3,100 14,600 150 1,400 2,100

6 16,500 300 1,600 2,500 18,600 400 2,500 3,500 12,200 150 1,400 2,100

7 14,100 200 1,600 2,500 15,900 400 2,500 3,500 10,500 140 1,400 2,100

8 12,300 200 1,700 2,500 13,900 400 2,600 3,500 9,200 120 1,400 2,200

9 11,000 200 1,700 2,500 12,400 300 2,600 3,500 8,100 120 1,400 2,200

10 9,900 100 1,700 2,500 11,100 300 2,600 3,800 7,300 80 1,400 2,200

11 9,000 100 1,800 2,600 10,100 300 2,600 4,100 6,700 80 1,400 2,200

12 8,200 100 1,900 2,700 9,300 300 2,600 4,100 6,100 60 1,500 2,200

Side Milling

Slotting

0.3D D

Depth of Cut

1D

1D

(D: Dia.)

Notes

1 Adjust both spindle speed and feed at the same rate. (When using spindle speed 20,000 or more, the same adjustment is required.)

2 Use a rigid and precise machine and chuck holder.

3 Adjust milling conditions when vibration and abnormal sounds occur by the conditions of the machine, chuck holder and work clamping.

4 When tending to have chip packing during plunging, step milling is recommended.

5 Water-soluble fluid is recommended.

Machining case

• Tool: ALZ345-DLC φ 5, ALZ345-DLC φ 6

• Work material: A2017

• Work size: 100 × 100 × 40 mm

• Coolant : Water-soluble fluid

• Total machining time : 115 sec (11 hole)

Hole dimension after machining

Unit (mm)

A

1hole

8hole

0

- 0.05

φ12 11.965 11.957

A

0

8 – φ8 -0.05 Depth 8

0

× φ11 -0.05 Depth 8

0

× φ12 -0.05 Depth 8

11sec/hole

9sec/hole

0

- 0.05

φ11 10.973 10.961

0

- 0.05

φ8 7.962 7.958

Unit (mm)

B

3hole

B

0

3 – φ6 -0.05 Depth 6

0

× φ9 -0.05 Depth 6

0

× φ10 -0.05 Depth 6

0

-0.05

φ10 9.961

0

-0.05

φ9 8.974

0

-0.05

φ6 5.956

22


AL-3LS

Size φ 5 ~ φ 12

3-Flute Long Shank End Mill for Aluminium

Total 5 sizes

▪ Die AL-Serie realisiert eine stabile und hoch effiziente Bearbeitung

La série AL permet des usinages très précis avec une grande stabilité

▪ Verbesserte Bohrleistung! | Amélioration conséquente en perçage!

▪ Extralanger Schaft | Queue extra-longue

▪ Werkzeug poliert und geläppt | Outil poli et rodé

Work Material

Aluminium Alloy N Copper N Resin O

Unit [Size : mm]

Code No.

(D)

Dia.

(l)

Length of Cut

(d)

Shank Dia.

(L)

Overall Length

AL-3LS 5 5 7.5 4 80

AL-3LS 6 6 9 4 80

AL-3LS 8 8 12 6 110

AL-3LS 10 10 15 8 130

AL-3LS 12 12 18 10 150

How to Order

When you order, indicate AL-3LS (D).

Recommended Milling Conditions

Work Material

Aluminium

A1070

Aluminium Alloy

A2017 • A5052 • A7075

Aluminium Cast

AC8C

Cutting Speed 100 ~ 250m/min 150 ~ 300m/min 100 ~ 200m/min

Dia.

Spindle Speed

Feed

Feed

Feed

Spindle Speed

Spindle Speed

Slotting Side Milling Slotting Side Milling Slotting Side Milling

min -1 mm/min min -1 mm/min min -1 mm/min

5 16,000 1,200 1,700 19,000 1,700 2,300 13,000 1,200 1,600

6 13,000 1,000 1,400 16,000 1,400 1,900 10,600 900 1,100

8 10,000 1,350 1,800 12,000 2,000 2,500 8,000 1,200 1,500

10 8,000 1,450 1,900 9,500 1,850 2,500 6,300 1,200 1,700

12 6,600 1,400 1,700 7,900 1,750 2,800 5,300 1,200 1,600

Side Milling

Slotting

Above recommended milling conditions are based on 4D overhang.

In case of more than 4D overhang, refer to the below table.

0.1D

D

Overhang

Spindle Speed

Feed

Depth of Cut

Slotting Side Milling Slotting Side Milling

Depth of Cut

(D:Dia.)

1D

ap

φ5 6=0.1D

φ8=0.2D

φ10 12=0.3D

ap

5D 70% 70% 60% ap 1D ×ae 0.05D

6D 50% 50% 40% ap 1D ×ae 0.03D

7D 30% 30% 20% ap 1D ×ae 0.015D

23


3-flute high helix angle for Aluminium.

Realized a stable and high efficient machining.

High Efficient 3-Flute End Mill for Aluminium L/D=3

AL3D-345

φ1 ~ φ12

Total 9 sizes

High Efficient 3-Flute Corner Radius End Mill for Aluminium L/D=3

AL3D-345R

φ2 × R0.2 ~ φ12 × R2

Total 39 sizes

Features

Feature

1

High efficient Realize no chattering and high efficiency even with high feed rates

With a special cutting edge, chatter vibration during machining is suppressed.

Achieves stable machining even in corner with heavy machining loads and high-speed conditions.

Performance

Chattering confirmation while changes in cutting speed

• Length of cut: φ 6×18

• Work material: A5052

• Coolant: Water-soluble fluid

fz

[mm/tooth]

Feed per tooth

ap × ae

[mm]

Depth of cut

AL3D-345R O. D. Cutting edge

0.0571 18 × 1.8

AL3D-345

Conventional tool

40 80 120 160 200 240 280 320 360

VC [m/min]

Cutting speed

24


Aluminium Alloy

N

Machining case

• Work material: A5052

• Coolant :Water-soluble fluid

• Machined size: 15 × 35 × 18 mm

Process Roughing Finishing

Tool AL3D-345R φ6×R0.4

A

[min -1 ]

Spindle speed

mm/min

Feed

ap×ae mm

Depth of cut

17,500

3,000 1,500

18 × 1.8 18 × 0.1

B

A

B

AL3D-345R

Conventional tool

AL3D-345R

Conventional tool

No chattering

Chattering

No chattering

Chattering

Feature

2

Shorten machining time

Bottom cutting edge shape realizes plunging to grooving

Achieves 1.5 times higher feed than the 2-flute AL3D-2 type for aluminium.

Unique end teeth design for plunging

Plunging on Aluminium alloy with 3-flute, continuous grooving / pocket machining

Large chip disposal pocket

Please refer to recommended milling conditions

25


AL3D-345

Size φ 1 ~ φ 12

High Efficient 3-Flute End Mill for Aluminium L/D=3

Total 9 sizes

▪ Ermöglicht eine ausgezeichnete Oberflächengüte auf grosser Fläche, selbst

beim Hochgeschwindigkeitsfräsen tritt kein Rattern auf.

Permet une excellente finition de surface sur une grande surface,

aucun bavardage ne se produit même lors du fraisage à grande vitesse.

▪ Die AL-Serie realisiert hochpräzise, stabile Bearbeitungen

La série AL permet des usinages très précis avec une grande stabilité

▪ Werkzeug poliert und geläppt | Outil poli et rodé

Work Material

Aluminium Alloy N Copper N Resin O

Machining Case

Unit [Size : mm / Retail Price : JPY]

Code No.

(D)

Dia.

(l)

Length of Cut

(γ)

Neck Taper Angle

(d)

Shank Dia.

(L)

Overall Length

AL3D-345 1 1 3 12° 4 60

AL3D-345 2 2 6 12° 4 60

AL3D-345 3 3 9 12° 6 60

AL3D-345 4 4 12 12° 6 70

AL3D-345 5 5 15 12° 6 80

AL3D-345 6 6 18 − 6 80

AL3D-345 8 8 24 − 8 90

AL3D-345 10 10 30 − 10 100

AL3D-345 12 12 36 − 12 110

How to Order

When you order, indicate AL3D-345 (D).

(γ) is reference value.

Machining case

• Work material: A5052

• Work size: 250 × 140 mm

• Machining depth: 18 mm

• Coolant: Water-soluble fluid

0.015mm burr height

Surface roughness [μm]

(Outer side Feed direction)

Ra : 0.192

Rz : 1.774

No chattering at corner

26


AL3D-345

Recommended Milling Conditions

Work Material

Aluminium

A1070

Aluminium Alloy

A2017 • A5052 • A7075

Aluminium Cast

AC8C

Cutting Speed 300m/min 220m/min 220m/min 330m/min 240m/min 240m/min 250m/min 160m/min 160m/min

Side Milling Slotting Plunging Side Milling Slotting Plunging Side Milling Slotting Plunging

Dia.

Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed

min -1 mm/min min -1 mm/min min -1 mm/min min -1 mm/min min -1 mm/min min -1 mm/min min -1 mm/min min -1 mm/min min -1 mm/min

1 20,000 1,200 20,000 500 20,000 100 20,000 1,200 20,000 500 20,000 100 20,000 1,200 20,000 500 20,000 80

2 20,000 1,800 20,000 700 20,000 150 20,000 1,800 20,000 700 20,000 150 20,000 1,800 20,000 700 20,000 130

3 20,000 2,000 20,000 1,000 20,000 150 20,000 2,000 20,000 1,000 20,000 150 20,000 2,000 17,000 850 17,000 130

4 20,000 2,200 17,500 1,100 17,500 150 20,000 2,200 19,000 1,100 19,000 200 20,000 2,200 13,000 850 13,000 100

5 19,000 2,200 14,000 1,100 14,000 150 20,000 2,700 15,500 1,200 15,500 200 16,000 2,200 10,000 850 10,000 80

6 16,000 2,200 11,500 1,100 11,500 150 17,500 3,000 12,500 1,300 12,500 200 13,500 2,200 8,500 850 8,500 80

8 12,000 2,200 9,000 1,200 9,000 100 13,000 3,000 9,500 1,400 9,500 200 10,000 2,300 6,500 850 6,500 60

10 9,500 2,200 7,000 1,300 7,000 70 10,500 3,250 7,500 1,500 7,500 150 8,000 2,500 5,000 900 5,000 50

12 8,000 2,400 6,000 1,400 6,000 70 9,000 3,350 6,500 1,600 6,500 150 6,500 2,600 4,000 1,000 4,000 50

Depth of Cut

Side Milling

0.3D

3D

Slotting

D

1D

(D:Dia.)

Notes

1. Adjust both spindle speed and feed at the same rate. (When using spindle speed 20,000 or more, the same adjustment is required.)

2. Use a rigid and precise machine and chuck holder.

3. Adjust milling conditions when vibration and abnormal sounds occur by the conditions of the machine, chuck holder and work clamping.

4. When tending to have chip packing during drilling, step milling is recommended.

5. Water-soluble fluid is recommended.

27


AL3D-345R

Size φ 2×R0.2 ~ φ 12×R2

High Efficient 3-Flute Corner Radius End Mill for Aluminium L/D=3

Total 39 sizes

▪ Ermöglicht eine ausgezeichnete Oberflächengüte auf grosser Fläche,

selbst beim Hochgeschwindigkeitsfräsen tritt kein Rattern auf.

Permet une excellente finition de surface sur une grande surface,

aucun bavardage ne se produit même lors du fraisage à grande vitesse.

▪ Die AL-Serie realisiert hochpräzise, stabile Bearbeitungen

La série AL permet des usinages très précis avec une grande stabilité

Work Material

Aluminium Alloy N Copper N Resin O

Machining Case

Released in January, 2024

Code No.

(D)

Dia.

R

Corner Radius

(l)

Length of Cut

(γ)

Neck Taper Angle

(d)

Shank Dia.

(L)

Overall Length

AL3D-345R 2xR0.2

R0.2 6 12° 4 60

AL3D-345R 2xR0.3 2

R0.3 6 12° 4 60

AL3D-345R 2xR0.4 R0.4 6 12° 4 60

AL3D-345R 3xR0.2

R0.2 9 12° 6 60

AL3D-345R 3xR0.3 R0.3 9 12° 6 60

3

AL3D-345R 3xR0.4 R0.4 9 12° 6 60

AL3D-345R 3xR0.5 R0.5 9 12° 6 60

AL3D-345R 4xR0.2

R0.2 12 12° 6 70

AL3D-345R 4xR0.3 R0.3 12 12° 6 70

AL3D-345R 4xR0.4 4

R0.4 12 12° 6 70

AL3D-345R 4xR0.5 R0.5 12 12° 6 70

AL3D-345R 4xR0.8 R0.8 12 12° 6 70

AL3D-345R 5xR0.2

R0.2 15 12° 6 80

AL3D-345R 5xR0.3 R0.3 15 12° 6 80

AL3D-345R 5xR0.4 R0.4 15 12° 6 80

5

AL3D-345R 5xR0.5 R0.5 15 12° 6 80

AL3D-345R 5xR0.8 R0.8 15 12° 6 80

AL3D-345R 5xR1 R1 15 12° 6 80

AL3D-345R 6xR0.2

R0.2 18 - 6 80

AL3D-345R 6xR0.3 R0.3 18 - 6 80

AL3D-345R 6xR0.4 R0.4 18 - 6 80

6

AL3D-345R 6xR0.5 R0.5 18 - 6 80

AL3D-345R 6xR0.8 R0.8 18 - 6 80

AL3D-345R 6xR1 R1 18 - 6 80

AL3D-345R 8xR0.3

R0.3 24 - 8 90

AL3D-345R 8xR0.5 R0.5 24 - 8 90

AL3D-345R 8xR1 8

R1 24 - 8 90

AL3D-345R 8xR1.5 R1.5 24 - 8 90

AL3D-345R 8xR2 R2 24 - 8 90

AL3D-345R 10xR0.3

R0.3 30 - 10 100

AL3D-345R 10xR0.5 R0.5 30 - 10 100

AL3D-345R 10xR1 10

R1 30 - 10 100

AL3D-345R 10xR1.5 R1.5 30 - 10 100

AL3D-345R 10xR2 R2 30 - 10 100

AL3D-345R 12xR0.3

R0.3 36 - 12 110

AL3D-345R 12xR0.5 R0.5 36 - 12 110

AL3D-345R 12xR1 12

R1 36 - 12 110

AL3D-345R 12xR1.5 R1.5 36 - 12 110

AL3D-345R 12xR2 R2 36 - 12 110

Unit [Size : mm]

28

How to Order

When you order, indicate AL3D-345R (D)×(R).

(γ) is reference value.


AL3D-345R

Recommended Milling Conditions

Work Material

Aluminium

A1070

Aluminium Alloy

A2017 • A5052 • A7075

Aluminium Cast

AC8C

Cutting Speed 300m/min 220m/min 220m/min 330m/min 240m/min 240m/min 250m/min 160m/min 160m/min

Side Milling Slotting Plunging Side Milling Slotting Plunging Side Milling Slotting Plunging

Dia.

Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed Spindle Speed Feed

min -1 mm/min min -1 mm/min min -1 mm/min min -1 mm/min min -1 mm/min min -1 mm/min min -1 mm/min min -1 mm/min min -1 mm/min

2 20,000 1,800 20,000 700 20,000 150 20,000 1,800 20,000 700 20,000 150 20,000 1,800 20,000 700 20,000 130

3 20,000 2,000 20,000 1,000 20,000 150 20,000 2,000 20,000 1,000 20,000 150 20,000 2,000 17,000 850 17,000 130

4 20,000 2,200 17,500 1,100 17,500 150 20,000 2,200 19,000 1,100 19,000 200 20,000 2,200 13,000 850 13,000 100

5 19,000 2,200 14,000 1,100 14,000 150 20,000 2,700 15,500 1,200 15,500 200 16,000 2,200 10,000 850 10,000 80

6 16,000 2,200 11,500 1,100 11,500 150 17,500 3,000 12,500 1,300 12,500 200 13,500 2,200 8,500 850 8,500 80

8 12,000 2,200 9,000 1,200 9,000 100 13,000 3,000 9,500 1,400 9,500 200 10,000 2,300 6,500 850 6,500 60

10 9,500 2,200 7,000 1,300 7,000 70 10,500 3,250 7,500 1,500 7,500 150 8,000 2,500 5,000 900 5,000 50

12 8,000 2,400 6,000 1,400 6,000 70 9,000 3,350 6,500 1,600 6,500 150 6,500 2,600 4,000 1,000 4,000 50

Depth of Cut

Side Milling

0.3D

3D

Slotting

D

1D

(D:Dia.)

Notes

1. Adjust both spindle speed and feed at the same rate. (When using spindle speed 20,000 or more, the same adjustment is required.)

2. When machining shallow grooves where the cutting depth is about the corner radius of the tool,

adjust the spindle speed to 60% and the feed rate to 60%.

3. Use a rigid and precise machine and chuck holder.

4. Adjust milling conditions when vibration and abnormal sounds occur by the conditions of the machine, chuck holder and work clamping.

5. When tending to have chip packing during drilling, step milling is recommended.

6. Water-soluble fluid is recommended.

29


Reducing chattering even for milling at corner and curved surface.

Ball End Mill for Aluminium

ALB225

Full Cutting Length Type

R0.3 ~ R6

Total 26 sizes

Long Neck Type

DLC COATING Ball End Mill for Aluminium

ALB225-DLC

R0.3 ~ R6

Total 26 sizes

Full Cutting Length Type

Long Neck Type

Features

Feature

1

Fine machining surface Minimized chattering even with sharp cutting edge

With a special cutting edge, chatter vibration during machining is suppressed.

Achieves stable machining even in corner with heavy machining loads and high-speed conditions.

Performance

ALB225 O. D. Cutting edge

• Work Material: A5052

ALB225

Other tool brand

ALB225 achieves good machining surface and

no chattering at the corner

Chattering occurred at the corner part

after machinedby other brand tool

30


Aluminium Alloy

N

Machining case

• Work material: A6061

• Coolant : Oil mist

• Work size: 100 × 60 mm

• Total machining time: 3hr20min

Process

Roughing

A

Semi-Finishing Stock Removal Stock Removal

Finishing

B

Tool ALB225 R3×12

[min -1 ]

Spindle speed

ALB225

R1.5×2.5×15

ALB225 R1×1.5×20

20,000 18,000 12,000

mm/min

Feed

ap×ae mm

Depth of cut

mm

Stock

[min]

Machining time

7,500 3,000 2,000 1,200 2,000

1 × 2 0.2 × 0.2 0.6 × 0.6 0.1 × 0.1 0.05 × 0.05

0.1 0.05 0.05 0.05 -

14 24 8 24 130

A

B

ALB225 realizes no chattering and stable performance even under

very high speed condition, 7,500mm/min feed.

L/D=20 still can achieve good finishing surface without chattering.

No chattering

Stable machining at fillet part where

the chattering is easy to occur.

Chattering

31


ALB225

Size

R0.3 ~ R6

ALB225-DLC

Size

R0.3 ~ R6

Ball End Mill for Aluminium

Total 26 sizes

DLC COATING Ball End Mill for Aluminium

Total 26 sizes

▪ Die einzigartige NS Schneidengeometrie reduziert Ratterspuren, speziell beim

Umsäumen | La géométrie de coupe spécifique à NS réduit les vibrations spécialement

en fraisage de formes

▪ Für hochpräzise Schlichtbearbeitungen in Aluminium | Usinages de finition de

haute précision dans des matériaux non-ferreux tels que l’aluminium et le cuivre

▪ Werkzeug poliert und geläppt | Outil poli et rodé

Work Material

Aluminium Alloy N Copper N Resin O

▪ Die Original DLC-Beschichtung bewirkt eine Erhöhung der Standzeit

Durée de vie accrue grâce au revêtement DLC spécifique

▪ Werkzeug poliert und geläppt | Outil poli et rodé

Work Material

Aluminium Alloy N Copper N Resin O

Machining Case

Unit [Size : mm]

Unit [Size : mm]

Code No.

(R)

Radius

(l)

Length of Cut

(l1)

Under Neck Length

Type

(D)

Dia.

(d2)

Neck Dia.

(γ)

Neck Taper Angle

(d)

Shank Dia.

(L)

Overall Length

Code No.

(R)

Radius

(l)

Length of Cut

(l1)

Under Neck Length Type

(D)

Dia.

(d2)

Neck Dia.

(γ)

Neck Taper Angle

(d)

Shank Dia.

(L)

Overall Length

ALB225 R0.3x0.45x3 (B) R0.3 0.45 3 B 0.6 0.56 12° 4 60

ALB225 R0.4x0.6x4 (B) R0.4 0.6 4 B 0.8 0.76 12° 4 60

ALB225 R0.5x2 (A)

2 − A 1 − 12° 4 60

ALB225 R0.5x0.75x5 (B) R0.5

5 B 1 0.95 12° 4 60

0.75

ALB225 R0.5x0.75x10 (B) 10 B 1 0.95 12° 4 60

ALB225 R0.75x3 (A)

3 − A 1.5 − 12° 4 60

ALB225 R0.75x1.1x7.5 (B) R0.75

7.5 B 1.5 1.45 12° 4 60

1.1

ALB225 R0.75x1.1x15 (B) 15 B 1.5 1.45 12° 4 60

ALB225 R1x4 (A)

4 − A 2 − 12° 4 60

ALB225 R1x1.5x10 (B) R1

10 B 2 1.94 12° 4 60

1.5

ALB225 R1x1.5x20 (B) 20 B 2 1.94 12° 4 60

ALB225 R1.5x6 (A)

6 − A 3 − 12° 6 60

ALB225 R1.5x2.5x15 (B) R1.5

15 B 3 2.85 12° 6 60

2.5

ALB225 R1.5x2.5x30 (B) 30 B 3 2.85 12° 6 70

ALB225 R2x8 (A)

8 − A 4 − 12° 6 70

ALB225 R2x3x20 (B) R2

20 B 4 3.8 12° 6 80

3

ALB225 R2x3x40 (B) 40 B 4 3.8 12° 6 90

ALB225 R2.5x10 (A)

10 − A 5 − 12° 6 80

ALB225 R2.5x3.5x25 (B) R2.5

25 B 5 4.8 12° 6 80

3.5

ALB225 R2.5x3.5x50 (B) 50 B 5 4.8 12° 6 100

ALB225 R3x12 (A)

12 − A 6 − − 6 90

ALB225 R3x6x30 (B) R3

30 B 6 5.8 − 6 90

6

ALB225 R3x6x60 (B) 60 B 6 5.8 − 6 120

ALB225 R4x16 (A) R4 16 − A 8 − − 8 90

ALB225 R5x20 (A) R5 20 − A 10 − − 10 100

ALB225 R6x24 (A) R6 24 − A 12 − − 12 110

ALB225-DLC R0.3x0.45x3 (B) R0.3 0.45 3 B 0.6 0.56 12° 4 60

ALB225-DLC R0.4x0.6x4 (B) R0.4 0.6 4 B 0.8 0.76 12° 4 60

ALB225-DLC R0.5x2 (A)

2 − A 1 − 12° 4 60

ALB225-DLC R0.5x0.75x5 (B) R0.5

5 B 1 0.95 12° 4 60

0.75

ALB225-DLC R0.5x0.75x10 (B) 10 B 1 0.95 12° 4 60

ALB225-DLC R0.75x3 (A)

3 − A 1.5 − 12° 4 60

ALB225-DLC R0.75x1.1x7.5 (B) R0.75

7.5 B 1.5 1.45 12° 4 60

1.1

ALB225-DLC R0.75x1.1x15 (B) 15 B 1.5 1.45 12° 4 60

ALB225-DLC R1x4 (A)

4 − A 2 − 12° 4 60

ALB225-DLC R1x1.5x10 (B) R1

10 B 2 1.94 12° 4 60

1.5

ALB225-DLC R1x1.5x20 (B) 20 B 2 1.94 12° 4 60

ALB225-DLC R1.5x6 (A)

6 − A 3 − 12° 6 60

ALB225-DLC R1.5x2.5x15 (B) R1.5

15 B 3 2.85 12° 6 60

2.5

ALB225-DLC R1.5x2.5x30 (B) 30 B 3 2.85 12° 6 70

ALB225-DLC R2x8 (A)

8 − A 4 − 12° 6 70

ALB225-DLC R2x3x20 (B) R2

20 B 4 3.8 12° 6 80

3

ALB225-DLC R2x3x40 (B) 40 B 4 3.8 12° 6 90

ALB225-DLC R2.5x10 (A)

10 − A 5 − 12° 6 80

ALB225-DLC R2.5x3.5x25 (B) R2.5

25 B 5 4.8 12° 6 80

3.5

ALB225-DLC R2.5x3.5x50 (B) 50 B 5 4.8 12° 6 100

ALB225-DLC R3x12 (A)

12 − A 6 − − 6 90

ALB225-DLC R3x6x30 (B) R3

30 B 6 5.8 − 6 90

6

ALB225-DLC R3x6x60 (B) 60 B 6 5.8 − 6 120

ALB225-DLC R4x16 (A) R4 16 − A 8 − − 8 90

ALB225-DLC R5x20 (A) R5 20 − A 10 − − 10 100

ALB225-DLC R6x24 (A) R6 24 − A 12 − − 12 110

32

How to Order

When you order, indicate ALB225 (R)×(l) [×(l1)].

(γ) is reference value.

How to Order

When you order, indicate ALB225-DLC (R)×(l) [×(l1)].

(γ) is reference value.


ALB225

ALB225-DLC

切 削 条 件 参 考 表

Recommended Milling Conditions

Recommended Milling Conditions

Work Material

Aluminium Alloy

A2017 • A5052 • A7075

Normal Speed

High Speed

Tool Overhung L/D ≥ 10 L/D < 10

R

Radius

Length of Cut

Under neck

Length

Spindle Speed Feed Depth of Cut Spindle Speed Feed Depth of Cut

min -1 mm/min ap mm ae mm min -1 mm/min ap mm ae mm

0.3 0.45 3 20,000 1,000 0.1 0.2 40,000 2,000 0.1 0.2

0.4 0.6 4 20,000 1,000 0.1 0.2 40,000 2,000 0.1 0.2

0.5

0.75

1

1.5

2

2.5

3

2 − 20,000 2,000 0.3 0.3 40,000 4,000 0.3 0.3

0.75 5 20,000 1,500 0.3 0.3 30,000 3,000 0.3 0.3

0.75 10 10,000 1,000 0.2 0.2 20,000 2,000 0.2 0.2

3 − 20,000 2,000 0.3 0.5 40,000 4,000 0.3 0.5

1.1 7.5 16,000 1,600 0.3 0.5 30,000 3,000 0.3 0.5

1.1 15 10,000 1,000 0.2 0.3 20,000 2,000 0.2 0.3

4 − 20,000 2,000 0.5 0.5 30,000 4,000 0.5 0.5

1.5 10 15,000 1,500 0.3 0.5 20,000 3,000 0.3 0.5

1.5 20 12,000 1,200 0.2 0.5 15,000 2,000 0.2 0.5

6 − 18,000 2,000 0.6 1 25,000 4,000 0.6 1

2.5 15 15,000 1,600 0.6 1 20,000 3,000 0.6 1

2.5 30 12,000 1,200 0.3 1 15,000 2,000 0.3 1

8 − 14,000 2,000 0.5 1.5 20,000 4,000 0.5 1.5

3 20 12,000 1,500 0.5 1.5 16,000 3,000 0.5 1.5

3 40 8,000 1,000 0.3 1.5 12,000 2,000 0.3 1.5

10 − 12,000 3,000 0.8 1.8 20,000 5,000 0.8 1.8

3.5 25 8,000 2,000 0.8 1.8 15,000 3,000 0.8 1.8

3.5 50 5,000 1,500 0.5 1.8 10,000 2,000 0.5 1.8

12 − 12,000 3,000 1 2 20,000 5,000 1 2

6 30 8,000 2,000 1 2 15,000 4,000 1 2

6 60 5,000 1,200 0.6 2 10,000 2,000 0.6 2

4 16 − 10,000 2,000 1 2 15,000 3,000 1 2

5 20 − 8,000 2,000 2 3 12,000 3,000 2 3

6 24 − 6,000 2,000 3 4 10,000 3,000 3 4

Notes

1 Depth of Cut: ap=Axial Depth of Cut / ae=Radial Depth of Cut.

2Adjust both spindle speed and feed at the same rate. (When using spindle speed 20,000 or more,

the same adjustment is required.)

3 Use a rigid and precise machine and chuck holder.

4Adjust milling conditions when vibration and abnormal sounds occur according to the rigidity of the machine

and the chuck holder, or work clamping condition.

5 Water-soluble fluid is recommended.

33


RSE230

▪ Einsetzbar für hochpräzise Schlichtbearbeitungen in Nichteisen-Material

wie Aluminium und Kupfer | Usinages de finition de haute précision dans

des matériaux non-ferreux tels que l’aluminium et le cuivre

▪ Werkzeug poliert und geläppt | Outil poli et rodé

▪ DC Toleranz 0/-0.02

Artikel-Nr. | Réf. d’article DC DN APMX LU OAL DCON BHTA Type

RSE230 0.1x0.3 (Type A)

9° A

RSE230 0.1x0.3x0.8 (Type B)

0.1

0.3

0.8

45 4

0.085

RSE230 0.1x0.3x1 (Type B) 1.0

12° B

RSE230 0.15x0.45 (Type A)

9° A

RSE230 0.15x0.45x1 (Type B)

0.15

0.45

1.0

45 4

0.13

RSE230 0.15x0.45x1.5 (Type B) 1.5

12° B

RSE230 0.2x0.6 (Type A)

0.6

RSE230 0.2x1 (Type A) 1.0 10°

A

RSE230 0.2x0.6x1 (Type B)

0.2

1.0

45 4

RSE230 0.2x0.6x1.5 (Type B) 0.18 0.6

1.5

12° B

RSE230 0.2x0.6x2 (Type B) 2.0

RSE230 0.3x0.9 (Type A)

RSE230 0.3x1.5 (Type A) –

0.9

1.5

9° A

RSE230 0.3x2 (Type A) 2.0

RSE230 0.3x0.9x1.5 (Type B)

0.3

1.5

45 4

RSE230 0.3x0.9x2 (Type B) 2.0

0.28 0.9

RSE230 0.3x0.9x2.5 (Type B) 2.5

12° B

RSE230 0.3x0.9x3 (Type B) 3.0

RSE230 0.4x1.2 (Type A)

1.2

RSE230 0.4x2 (Type A) –

2.0 –

10°

A

RSE230 0.4x3 (Type A) 3.0 9°

RSE230 0.4x1.2x2 (Type B)

2.0

0.4

RSE230 0.4x1.2x2.5 (Type B) 2.5

RSE230 0.4x1.2x3 (Type B) 0.37 1.2

3.0

RSE230 0.4x1.2x4 (Type B) 4.0

RSE230 0.4x1.2x5 (Type B) 5.0

RSE230 0.5x1.5 (Type A)

1.5

RSE230 0.5x2.5 (Type A) –

2.5

RSE230 0.5x5 (Type A) 5.0

RSE230 0.5x1.5x3 (Type B)

3.0

RSE230 0.5x1.5x4 (Type B) 4.0

RSE230 0.5x1.5x6 (Type B) 0.5

6.0

RSE230 0.5x1.5x8 (Type B) 8.0

0.46 1.5

RSE230 0.5x1.5x10 (Type B) 10.0

RSE230 0.5x1.5x12 (Type B) 12.0

RSE230 0.5x1.5x15 (Type B) 15.0

RSE230 0.5x1.5x20 (Type B) 20.0

RSE230 0.6x1.8 (Type A)

RSE230 0.6x3 (Type A) –

1.8

3.0

RSE230 0.6x4 (Type A) 4.0

RSE230 0.6x1.8x4 (Type B)

4.0

0.6

RSE230 0.6x1.8x6 (Type B) 6.0

RSE230 0.6x1.8x8 (Type B) 0.56 1.8

8.0

RSE230 0.6x1.8x10 (Type B) 10.0

RSE230 0.6x1.8x12 (Type B) 12.0

34

45 4

12° B

9° A

45

4

12° B

50

9° A

45

4

12° B

50

Fortsetzung auf der nächsten Seite | Suite à la page suivante


RSE230

Artikel-Nr. | Réf. d’article DC DN APMX LU OAL DCON BHTA Type

RSE230 0.8x2.4 (Type A)

2.4

RSE230 0.8x4 (Type A) –

4.0

9° A

45

RSE230 0.8x6 (Type A) 6.0

RSE230 0.8x2.4x6 (Type B)

6.0

4

0.8

RSE230 0.8x2.4x8 (Type B) 8.0

RSE230 0.8x2.4x10 (Type B) 0.76 2.4

10.0

50

12° B

RSE230 0.8x2.4x12 (Type B) 12.0

RSE230 0.8x2.4x16 (Type B) 16.0 60

RSE230 1x3 (Type A)

3.0

45

RSE230 1x5 (Type A) 5.0

RSE230 1x7.5 (Type A) 7.5

9° A

RSE230 1x10 (Type A) 10.0

RSE230 1x3x6 (Type B)

6.0

50

RSE230 1x3x8 (Type B) 8.0

RSE230 1x3x10 (Type B) 1.0

10.0

4

RSE230 1x3x12 (Type B) 12.0

RSE230 1x3x15 (Type B) 0.95 3.0

15.0

12° B

60

RSE230 1x3x20 (Type B) 20.0

RSE230 1x3x25 (Type B) 25.0

RSE230 1x3x30 (Type B) 30.0

70

RSE230 1x3x35 (Type B) 35.0 80

RSE230 1.5x4.5 (Type A)

4.5

45

RSE230 1.5x7.5 (Type A) –

7.5 –

50

9° A

RSE230 1.5x15 (Type A) 15.0 60

RSE230 1.5x4.5x10 (Type B)

10.0

RSE230 1.5x4.5x12 (Type B) 12.0

50

RSE230 1.5x4.5x15 (Type B) 15.0

1.5

RSE230 1.5x4.5x18 (Type B) 18.0

60

4

RSE230 1.5x4.5x23 (Type B) 1.45 4.5

23.0

12° B

70

RSE230 1.5x4.5x30 (Type B) 30.0

RSE230 1.5x4.5x38 (Type B) 38.0 80

RSE230 1.5x4.5x45 (Type B) 45.0 90

RSE230 1.5x4.5x53 (Type B) 53.0 90

RSE230 2x6 (Type A)

6.0

50

RSE230 2x10 (Type A) 10.0

9° A

RSE230 2x15 (Type A) 15.0

RSE230 2x20 (Type A) 20.0

RSE230 2x6x12 (Type B)

RSE230 2x6x15 (Type B)

12.0

15.0

60

RSE230 2x6x20 (Type B) 2.0

20.0

4

RSE230 2x6x24 (Type B) 24.0 70

RSE230 2x6x30 (Type B) 1.94 6.0

30.0 80

12° B

RSE230 2x6x40 (Type B) 40.0 90

RSE230 2x6x50 (Type B) 50.0

RSE230 2x6x60 (Type B) 60.0 110

RSE230 2x6x70 (Type B) 70.0

RSE230 3x9(D3) (Type A)

100 3 –

9.0

RSE230 3x9(D6) (Type A) 50 6 9°

RSE230 3x15(D3) (Type A)

100 3 –

15.0

RSE230 3x15(D6) (Type A)

A

60

RSE230 3x20 (Type A) 20.0

RSE230 3x25 (Type A) 25.0

70

RSE230 3x30 (Type A) 3.0

30.0

RSE230 3x9x15 (Type B)

15.0

RSE230 3x9x20 (Type B) 20.0

60

6

RSE230 3x9x24 (Type B) 24.0

2.85 9.0

RSE230 3x9x30 (Type B) 30.0

70

12° B

RSE230 3x9x36 (Type B) 36.0 80

RSE230 3x9x45 (Type B) 45.0 90

Fortsetzung auf der nächsten Seite | Suite à la page suivante

35


RSE230

Artikel-Nr. | Réf. d’article DC DN APMX LU OAL DCON BHTA Type

RSE230 3x9x60 (Type B)

60.0 110

3.0 2.85 9.0

RSE230 3x9x75 (Type B) 75.0 120

6 12° B

RSE230 4x12(D4) (Type A)

120 4 –

12.0

RSE230 4x12(D6) (Type A) 50 6 9°

RSE230 4x20(D6) (Type A)

120 4 –

20.0

RSE230 4x20(D4) (Type A) 60

A

RSE230 4x30 (Type A) 30.0 70

RSE230 4x40 (Type A) 4.0

40.0 90

RSE230 4x12x20 (Type B)

20.0 60

RSE230 4x12x30 (Type B) 30.0 70

6

RSE230 4x12x40 (Type B) 3.8 12.0 40.0 90

12° B

RSE230 4x12x55 (Type B) 55.0 110

RSE230 4x12x70 (Type B) 70.0 120

RSE230 5x10 (Type A)

RSE230 5x15 (Type A)

10.0

15.0

60

70

RSE230 5x25 (Type A) –

25.0 –

80

9° A

RSE230 5x35 (Type A) 35.0 90

RSE230 5x40 (Type A) 5.0

40.0 100

6

RSE230 5x15x30 (Type B)

30.0 90

RSE230 5x15x40 (Type B) 40.0 100

4.8 15.0

RSE230 5x15x55 (Type B) 55.0 120

12° B

RSE230 5x15x70 (Type B) 70.0 130

RSE230 6x12 (Type A)

12.0

70

RSE230 6x18 (Type A) 18.0 80

RSE230 6x25 (Type A) 25.0 80

RSE230 6x30 (Type A) 30.0 90

A

RSE230 6x40 (Type A) 6.0

40.0 100

6 –

RSE230 6x50 (Type A) 50.0 120

RSE230 6x18x40 (Type B)

40.0 100

RSE230 6x18x60 (Type B) 5.8 18.0 60.0 120

B

RSE230 6x18x80 (Type B) 80.0 130

RSE230

Werkzeugdaten

Données d’outils

RSB230

Werkzeugdaten

Données d’outils

36


RSB230

▪ Einsetzbar für hochpräzise Schlichtbearbeitungen in Nichteisen-

Material wie Aluminium und Kupfer | Usinages de finition de haute

précision dans des matériaux non-ferreux tels que l’aluminium et le cuivre

▪ Werkzeug poliert und geläppt | Outil poli et rodé

▪ RE < 0.25 Toleranz RE ± 0.005

▪ RE ≥ 0.25 Toleranz RE ± 0.01

Artikel-Nr. | Réf. d’article DC DN RE APMX LU OAL DCON BHTA Type

RSB230 R0.1x0.6 (Type A)

0.6

RSB230 R0.1x1 (Type A) 0.2

0.1

1.0

50 4

9° A

RSB230 R0.1x0.6x2 (Type B) 0.18 0.6 2.0 12° B

RSB230 R0.15x0.9 (Type A)

0.9

RSB230 R0.15x1.5 (Type A) 0.3

0.15

1.5

50 4

9° A

RSB230 R0.15x0.9x3 (Type B) 0.28 0.9 3.0 12° B

RSB230 R0.2x1.2 (Type A)

1.2

9° A

RSB230 R0.2x2 (Type A) 2.0

0.4

0.2

50 4

RSB230 R0.2x1.2x4 (Type B)

4.0

0.37 1.2

12° B

RSB230 R0.2x1.2x5 (Type B) 5.0

RSB230 R0.25x1.5 (Type A)

RSB230 R0.25x2.5 (Type A) –

1.5

2.5

9° A

RSB230 R0.25x5 (Type A) 5.0

50

0.5

0.25

RSB230 R0.25x1.5x10 (Type B)

10.0

4

RSB230 R0.25x1.5x15 (Type B) 0.46 1.5 15.0

12° B

RSB230 R0.25x1.5x20 (Type B) 20.0 60

RSB230 R0.3x1.8 (Type A)

1.8

0.6 – 0.3

RSB230 R0.3x3 (Type A) 3.0

– 50 4 9° A

RSB230 R0.3x1.8x6 (Type B)

6.0

0.6 0.56 0.3 1.8

RSB230 R0.3x1.8x10 (Type B) 10.0

50 4 12° B

RSB230 R0.4x2.4 (Type A)

2.4

9° A

RSB230 R0.4x4 (Type A) 4.0

0.8

0.4

50 4

RSB230 R0.4x2.4x8 (Type B)

8.0

0.76 2.4

12° B

RSB230 R0.4x2.4x12 (Type B) 12.0

RSB230 R0.5x3 (Type A)

3.0

RSB230 R0.5x5 (Type A) –

5.0

9° A

50

RSB230 R0.5x10 (Type A) 10.0

RSB230 R0.5x3x10 (Type B)

1.0

0.5

10.0

4

RSB230 R0.5x3x15 (Type B) 15.0

0.95 3.0

RSB230 R0.5x3x20 (Type B) 20.0

60

12° B

RSB230 R0.5x3x30 (Type B) 30.0 70

RSB230 R0.75x4.5 (Type A)

4.5

50

RSB230 R0.75x7.5 (Type A) –

7.5

9° A

RSB230 R0.75x15 (Type A) 15.0

1.5

0.75

RSB230 R0.75x4.5x15 (Type B)

15.0

60 4

RSB230 R0.75x4.5x30 (Type B) 1.45 4.5 30.0 70

12° B

RSB230 R0.75x4.5x45 (Type B) 45.0 90

RSB230 R1x6 (Type A)

6.0

50

RSB230 R1x10 (Type A) 2.0 – 1.0

10.0

4 9° A

RSB230 R1x20 (Type A) 20.0 60

Fortsetzung auf der nächsten Seite | Suite à la page suivante

37


RSB230

Artikel-Nr. | Réf. d’article DC DN RE APMX LU OAL DCON BHTA Type

RSB230 R1x6x20 (Type B)

20.0 60

RSB230 R1x6x30 (Type B) 30.0 80

2.0 1.94 1.0 6.0

4 12° B

RSB230 R1x6x50 (Type B) 50.0

110

RSB230 R1x6x70 (Type B) 70.0

RSB230 R1.5x9(D3) (Type A)

100 3 –

9.0

RSB230 R1.5x9(D6) (Type A) –

– 50

A

6 9°

RSB230 R1.5x15 (Type A) 15.0 60

3.0

1.5

RSB230 R1.5x9x30 (Type B)

30.0 70

RSB230 R1.5x9x45 (Type B) 2.85 9.0 45.0 90 6 12° B

RSB230 R1.5x9x60 (Type B) 60.0 110

RSB230 R2x12(D4) (Type A)

120 4 –

12.0

RSB230 R2x12(D6) (Type A) –

50

A

RSB230 R2x20 (Type A) 20.0 60

4.0

2.0

RSB230 R2x12x30 (Type B)

30.0 70 6

RSB230 R2x12x40 (Type B) 3.8 12.0 40.0 90

12° B

RSB230 R2x12x70 (Type B) 70.0 120

RSB230 R2.5x15 (Type A)

15.0

70

5.0 – 2.5

RSB230 R2.5x25 (Type A) 25.0 80

6 9° A

RSB230 R3x18 (Type A)

18.0

80

RSB230 R3x30 (Type A) 30.0 90

A

RSB230 R3x18x40 (Type B)

6.0

3.0

40.0 100 6 –

RSB230 R3x18x60 (Type B) 5.8 18.0 60.0 120

B

RSB230 R3x18x80 (Type B) 80.0 130

PREALPINA SUISSE GmbH

Ein Unternehmen der Swiss Tool Trading

Holding AG

Ringstrasse 18

CH − 5432 Neuenhof

Fon +41 56 416 01 80

Fax +41 56 416 01 81

www.prealpina-suisse.ch

info@prealpina-suisse.ch

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Haftung

Geschäftsführer: Marco Grüter

Gerichtsstand CH − 5400 Baden HR Kt.

AG CH − 400.4.022.359-1

Auflage September 2024

Edition Septembre 2024

38

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