Best Practice Issue 688

Issue 688 | April 2025 | 0121 824 4744 | www.bestpracticeuk.co.uk
Search for us on LinkedIn and follow us on X @best_pra_uk or download our iOS app
Monometer
see them on page.......... 3
Oriental Motors
see them on page..... 4-5
Unisig
see them on page .12 & 13
DMN Westinghouse
see them on page. 21 & 24
SPIROL introduces new precision
machined compression limiters
SPIROL introduces the Series CL6000
lightweight, lead-free, Aluminum Precision
Machined Compression Limiters, designed
to reinforce high-stress joints in plastic
assemblies. They protect plastics from excessive
compression by absorbing the load when bolts
are tightened, ensuring the joint’s durability
and reliability throughout the product’s lifespan.
The CL6000 is machined from 2024-grade
aluminum, offering an optimal balance of
strength, corrosion resistance, machinability,
and cost. These limiters are 40% stronger and
1/3 the weight of those made from brass.
For applications requiring extra bearing surface,
the CL6100 Headed Compression Limiter
offers the same features with the addition of
a head. SPIROL is also launching the CL8000
brass Compression Limiters and the CL8100
headed brass version for applications needing a
galvanic alternative to aluminum.
The choice of Compression Limiter significantly
impacts the assembly’s function and cost.
SPIROL’s Engineering team is available to help
select the most suitable limiter for specific
applications and requirements.
www.spirol.com

Contents
Best Practice
Reccomends
Driving
Training
Health & Safety
Facilities
Management
Industry
Deep Hole Drilling
Plastics
Software & IT
Drives, Controls &
Automation
Pumps
Testing &
Measurement
Valves
Sustainability
4-5
6-7
8
9
10
11
12-13
14-15
16
17
18
19
20-21
22
Editor’s Notes
Gina Burton
Editor
Welcome to our April issue, where we dive
into the latest advancements, practical
insights, and groundbreaking innovations
shaping the key sectors of UK industry.
Plastics recycling is growing within the
industry with many moulders increasingly recycling in-house.
On page 14, we spotlight Magog Industries, a Hertfordshirebased
engineering company at the forefront of bimetallic alloy
advancements and surface coatings. Led by Director and General
Manager John Allsop, the company is pioneering innovative
solutions with its expertise in refurbishment, custom screw designs,
and cutting-edge materials ensuring resilience in demanding
applications like blown film extrusion and recycling.
Ensuring machinery safety is a top priority across all industries
to protect workers and uphold safe practices. However, despite
stringent safety measures, the HSE reported a tragic toll of 135
workplace fatalities in 2022/2023 (RIDDOR), with the highest
incidents occurring in construction, agriculture, forestry, fishing,
and manufacturing. On Page 5, we speak with MachineSafe’s
Managing Director, Jon Rowen, about how the MachineSafe safety
and compliance software platform enhances the inspection process
for machinery safety engineers, improving efficiency and regulatory
compliance.
Contact
Publication Management
Thomas Reilly
Sales Manager
T 07539 070158
sales@bestpracticeuk.co.uk
Production
Robert Sharp
Production Manager
production@businessandindustrytoday.co.uk
Accounts
Paul Whitaker
Accounts Manager
T 0121 824 4742
accounts@bestpracticeuk.co.uk
Editorial
Gina Burton
Editor
gina@freshmedia-uk.co.uk
Other topics covered: Machinery, Driving, Training, Health &
Safety, Facilities Management, Industry, Deep Hole Drilling,
Plastics, Software & IT, Testing & Measurement, Drives, Controls &
Automation, Sustainability.
Share any news to:
gina@bestpracticeuk.co.uk
On the Cover
SPIROL introduces the Series
CL6000 lightweight, lead-free,
Aluminum Precision Machined
Compression Limiters, designed
to reinforce high-stress joints
in plastic assemblies. They
protect plastics from excessive
compression by absorbing the
load when bolts are tightened,
ensuring the joint’s durability
and reliability throughout the
product’s lifespan.
Download our iOS app here
www.bestpracticeuk.co.uk
April 2025 | Issue 688
The entire content of this publication is advertorial based. To place an advertorial or an advert, please call 0121 824 4744.

Product Innovation Award
The Art of Molten Might:
Monometer and the Mastery of
Industrial Metal Melting Furnaces
In the fiery heart of industry, where raw
materials are transformed into the sinews ofour
modern world, one technology stands as the
backbone of progress: the industrial metal
melting furnace. These towering machines of
heat and precision shape the steel
for our skyscrapers, the aluminum for our
aeroplanes, and countless other metals
essential to the infrastructure of civilization.
The mastery of industrial metal melting
requires more than just brute heat; it demands
precision, control, and relentless innovation.
In this highly specialized arena, one name
has risen above the rest for its unwavering
dedication to advancing the science of
metal melting: Monometer. More than just a
manufacturer, Monometer has spent decades
forging a legacy of excellence, redefining what
is possible in the world of industrial metal
melting.
The Monometer Difference: Mastery Beyond
the Flames
What sets Monometer apart is not just the
sheer power and efficiency of its furnaces
but its commitment to a concept known as
monometer technology. This principle goes
beyond a simple name—it embodies the
meticulous control Monometer achieves within
the furnace chamber.
By precisely regulating pressure, Monometer
creates an environment where metal purity,
integrity, and efficiency are paramount.
Minimized Oxidation: By controlling the
atmospheric conditions within the furnace,
Monometer significantly reduces oxidation,
resulting in purer, higher-quality metals. This
is critical for industries where even minor
impurities can compromise performance and
safety.
Preserved Metal Integrity: Maintaining
consistent pressure ensures even heat
distribution throughout the molten metal,
preventing weaknesses or inconsistencies
that could compromise the final product.
Maximized Process Efficiency: Controlled
combustion and optimized fuel usage translate
into lower operational costs and a reduced
environmental footprint, making
Monometer’s furnaces as sustainable as they
are powerful.
Engineering the Future: Innovation at the Core
At its core, Monometer is an innovation-driven
company. Its research and development teams
are continually seeking new ways to refine the
efficiency, safety, and environmental impact
of their furnaces. By incorporating advanced
materials, automation, and smart monitoring
systems, Monometer is shaping the future
of metal melting, ensuring that industrial
operations achieve higher performance levels
while reducing waste and emissions.
Automation and data analytics now play a
crucial role in the metal melting process.
Monometer has integrated cutting-edge
technology into its furnaces, allowing operators
to monitor and adjust parameters in real
time. This level of control ensures consistency,
minimizes downtime, and enhances safety—a
critical factor in an industry where extreme
temperatures and molten metals create
inherent risks.
A Global Vision with a Local Touch
Monometer’s expertise extends far beyond
its furnaces. The company understands
that industrial metal operations vary in
scale and complexity across the globe. With
an international presence and a team of
engineers who possess deep insights into
regional challenges, Monometer ensures that
every furnace is tailored to the specific needs
of its clients. Whether working with smallscale
foundries or large industrial operations,
Monometer’s solutions are designed to meet
the precise demands of each project.
Furthermore, Monometer’s commitment
to sustainability aligns with global efforts to
reduce carbon footprints in heavy industries.
By developing energy-efficient furnace
technologies and alternative fuel solutions,
the company helps clients achieve their
environmental goals without compromising
performance.
Beyond the Brochure: A Partnership in
Progress
Monometer doesn’t simply sell furnaces—
it builds partnerships. From the initial
consultation, where Monometer’s team works
closely with clients to understand their unique
operational requirements, to after-sales
support and long-term maintenance,
the company takes a comprehensive approach.
This ensures that clients not only acquire the
right furnace but also receive the necessary
expertise and ongoing support to maximize
efficiency and productivity.
Training and education also play a key role
in Monometer’s philosophy. The company
regularly provides technical workshops, safety
training, and operational guidance to ensure
that customers can fully leverage their furnace
systems. This emphasis on knowledge-sharing
fosters long-term success and cements
Monometer’s reputation as a trusted industry
partner.
Innovation Never Sleeps: The Future of Metal
Melting
Resting on past successes is not part of
Monometer’s ethos. The company continuously
pushes the boundaries of furnace technology,
seeking ways to improve efficiency, reduce
emissions, and refine the art of metal melting.
As global demand for high-performance
metals continues to rise, Monometer remains
committed to pioneering advancements that
redefine the industry.
Recent developments in sustainable melting
technologies, such as hydrogen-powered
furnaces and closed-loop recycling systems,
are at the forefront of Monometer’s research
initiatives. By integrating these innovations,
Monometer is not only future-proofing its
products but also contributing to a cleaner,
more efficient industrial landscape.
The Custodians of Molten Might
Monometer is more than just a furnace
manufacturer—it is a guardian of molten
potential, a leader in precision and control.
With its unwavering commitment to
innovation, quality, and client partnership,
Monometer has solidified its position at the
pinnacle of the industrial metal melting
furnace industry.
As industries evolve and technological
advancements reshape the metalworking
landscape, Monometer stands ready to lead
the charge. With every furnace it builds, every
innovation it pioneers, and every partnership
it nurtures, Monometer continues to forge the
future of metal melting—one meticulously
heated furnace at a time.
For enquiries or further
information please contact
c.hall@monometer.com
sponsors this issue of Best Practice – see them on page 21 & 24 3

Section
Best Machinery Practice Recommends
4 Company sponsors this issue of Best Practice – see them on page 12 & 13

Best Practice Recommends
Oriental Motor: Powering the
Future of Motion Control
In this issue of Best Practice, we have
chosen to recommend Oriental Motor,
manufacturers of high quality Japanese
electric motors for the UK market.
Founded in 1885, Oriental Motor is a
Japanese manufacturer of high-quality
electric motors and drives with vast
experience and expertise in supplying the
automation sector. Known as a global entity,
Oriental Motor is represented worldwide in
many countries with subsidiaries and sales
offices across Europe, America, Asia, Canada,
China, India, Japan, Korea, Taiwan, Malaysia,
Thailand, and Singapore.
For decades, Oriental Motor has been
committed to a business style that involves
responding to the needs of engineers
around the world as they develop and
improve new products and equipment
in the industries of food, transportation,
industry, and medicine.
It’s mission, to provide support through
its motion control systems - via hardware,
software and human aspect - for engineers
who strive to take the first step to make
tomorrow better, reflects in the company’s
values, enabling it to deliver experiences that
excite and surpass expectations, providing
customers with the ‘WOW’ factor.
Alongside its extensive after sales support
to ensure smooth integration into its
customers manufacturing, the Oriental
Motor product range includes Closed loop
Stepper Motors equipped with multi turn
mechanical absolute encoders, Linear and
Rotary Actuators with absolute encoders for
high accuracy and sensorless positioning,
Brushless DC Motors that offer excellent
speed and torque stability in a compact
package, AC Induction Motors with high IP
ratings and high energy efficiency, Open
Loop Stepper Motors with industry leading
low vibration and noise levels, Industrial
Fans, and Servo Motors with tuning free
setup. All products are available in a
range of AC and DC voltages, with various
international safety standard certifications.
We spoke to Mike Larsen, UK Divisional
Manager at Oriental Motor who explained
some of the range in more detail:
“Brushless DC motor systems combine
compact yet powerful brushless DC motors
and high-performance drivers to offer
excellent energy savings and speed stability,
along with a wide speed control range. With
brushless DC motors, you can downsize your
application, as the motors have slim bodies
and provide high power due to the use of
permanent magnets in the rotor.
The αSTEP AZ Series stepper motors
offer high efficiency, low vibration,
and incorporate our newly developed
Mechanical Absolute Encoder for absolutetype
positioning without battery backup
or external sensors. These closed-loop
stepper motors provide performance
without hunting or gain tuning and are
available with a built-in controller or
pulse input driver, substantially reducing
heat generation through high-efficiency
technology.
Our Rotary Actuators - The DGII Series,
combines a high-rigidity hollow rotary table
with an αSTEP closed-loop stepper motor
and driver package. It maintains the ease of
use of a stepper motor while enabling highly
accurate positioning of large inertia loads.
The Linear Actuators are equipped with
a motor offering excellent controllability,
and provide advantages over hydraulic
and pneumatic actuators, including
stable operation at low speeds,
smooth acceleration and deceleration,
programmable motions with multiple
stopping points, and simple setup
adjustments via data changes.”
Since COVID-19, Oriental Motor has
recognised that many markets are moving
more quickly into automation including
robotics. As a result of this, Oriental Motor
has committed resource into developing a
range of 4, 5 and 6 axis robots, in particularly,
SCARA robots, which are one of the most
popular and easy-to-use industrial robotic
arms commonly used in a variety of
industries for manufacturing and assembly
applications.
Oriental Motor has range of Robot
Controllers to help with the easy
introduction of robots into existing
systems. The Robot Controller MRC01 for
example, is a controller that controls a robot
consisting of motors of the AZ Series and/
or motorised actuators equipped with the
AZ Series. When used in combination with
the programming software MRC Studio,
controlling a robot becomes easy. It features
two types of control methods: Operation
by Implicit communication (periodic
communication) of EtherNet/IP, and
operation by using I/O signals. Operation
programs and parameters are set using the
MRC Studio software or via EtherNet/IP.
Another product that is worth noting is the
750-watt Servo Motor, suitable for highspeed,
high-precision positioning over
long distances, allowing for positioning
operation with excellent acceleration and
reliability. Servo Motors are specialised for
high-response, high-precision positioning.
As a motor capable of accurate rotation
angle and speed control, it can be used for a
variety of equipment.
Sustainability practices are implemented
at every stage of Oriental Motor’s
product lifecycle. With a dedication to
reducing their company environmental
footprint, Oriental Motor is committed to
environmental conservation, believing
that innovation and sustainability go
hand in hand. This commitment is
engrained through a promise to provide
energy-efficient products, continue its
sustainable development, enhance its green
manufacturing, and expand on its global
responsibility, paving the way towards a
greener future.
Having two UK offices located in
Basingstoke and Birmingham, allows
Oriental Motor to combine the strength of
global innovation with the power of local
expertise. Its UK team is uniquely positioned
to understand the specific needs of British
industries, offering tailored motion control
systems with quick, personalised support. Of
course, this service is fully backed by a global
network that ensures access to cutting-edge
technology and the insights of a worldwide
team of engineers and innovators.
By having this dual-approach, Oriental Motor
can deliver the perfect blend of local service
and global reliability, to help your business to
thrive, wherever you are.
For more information, see below.
T 01256 347090
www.orientalmotor.eu/uk
sponsors this issue of Best Practice – see them on page 21 & 24 5

6 Company sponsors this issue of Best Practice – see them on page 12 & 13

Fleet Management from CheckedSafe
Driving
When it comes to the transport industry,
ever-changing legislation updates and
DVSA regulations can be a real minefield
for businesses of all sizes to stay on top of. If
you’ve found yourself with a headache when
it comes to managing your fleet effectively,
you’re certainly not alone. At the end of the
day it’s about safety you can have all the
rules and legislations that you need but
managing your fleet and your drivers safely
is the priority. CheckedSafe, celebrating
10 years has the toolkit in place to help
you manage all this through one unique
platform. Gathering data via the award
winning app to then fully managing via the
back office platform. Using CheckedSafe
to its fullest we can guarantee a compliant
paperless solution managed in realtime.
1) Daily Pre-Use Check, Preventative
Maintenance and Fleet Management
Managing commercial vehicle fleets (including
Grey Fleet Vehicles) comes with the legal
responsibility of conducting regular checks
to ensure vehicle safety and roadworthiness.
We can supply you with the full toolkit from
bespoke daily checks to full PMI’s, Schedules,
we are also an Earned Recognition supplier
(we can provide templates for ANY vehicle/
plant or machinery)
2) Verifying Driver Licences
We provide a full Driver Licence (DVLA) check
service inc. DCPC and Tacho card checks all
fully remote via our App our unique process
that has been audited by DVLA can provide
you the full remote package, If you have
staff driving for work in company or private
vehicles you are duty bound to ensure they
licenced and fit to drive.
3) Fatigue Management (GB Domestic Hours)
Do you manage driver fatigue? Are you
using Driver Hours Log Books? CheckedSafe
have developed via the award winning
app a GB Drivers Hours Module capable of
capturing live data and reporting on such
data including exception reporting no need
to wait for you driver to hand in his book
weekly it’s on the desktop and the driver can
have a copy on his phone if anyone wishes
to see the log book at any time, its real-time
dynamic reporting so aside from complying
with the GB Domestic Rules the system will
assist you in managing driver fatigue as you
can see in real-time the user driving/working
hours daily.
Are you intrigued and looking for cuttingedge
and innovative commercial fleet
management solutions? Get in touch!
T 01282 908429
info@checkedsafe.com
www.checkedsafe.com
sponsors this issue of Best Practice – see them on page 21 & 24 7

Training
FANUC Launches
Injection Moulding
Training Programme
FANUC UK has launched a
series of injection moulding
and robotics courses in
partnership with Sierra 57,
a leading plastics training
provider. These courses,
held at FANUC Academy in
Coventry throughout 2025,
offer hands-on experience
with FANUC’s ROBOSHOT
injection moulding machines
and cover plastic processing
and manufacturing methods.
The courses aim to close
the skills gap and promote
education in polymer and
automation, improving
precision and safety in
production. Andy Armstrong,
FANUC UK’s Vice Managing
Director, stressed the
importance of upskilling the
workforce. Sean LittleJohn,
an attendee, praised the
session for its valuable
insights into polymers,
waste reduction, and
polyoxymethylene.
For more information on
the FANUC UK & Sierra
57 training programme,
including upcoming course
dates and prices, visit the
website.
www.fanuc.eu
A.R.T. publishes new
content covering hand
soldering and rework
best practices
Advanced Rework Technology
Ltd (A.R.T.), a leading provider
of IPC-certified and bespoke
training for the electronics
assembly industry, has
released a new guide and
video titled ‘Hand Soldering
and Rework Best Practices’.
Created in collaboration
with Mike Konrad from the
Reliability Matters podcast,
the content delves into
essential strategies and
techniques for hand soldering
and rework, based on IPC
standards.
Debbie Wade, A.R.T.’s
Managing Director and Master
IPC trainer, comments, “In
PCB design and electronics
manufacturing, hand
soldering and rework are vital
skills that impact the quality,
reliability, and functionality of
the final product. Adhering
to best practices is crucial
for optimal results, whether
you're a novice or an
experienced engineer."
Mastering these skills
requires patience, practice,
and knowledge of industry
standards. By following the
techniques outlined in A.R.T.'s
bespoke and IPC-certified
courses, technicians and
engineers can ensure highquality,
reliable solder joints.
www.rework.co.uk
8 Company sponsors this issue of Best Practice – see them on page 12 & 13

Health & Safety
Become A Certified Functional Safety
Expert With Wieland Electric
Wieland Electric has announced a
number of dates for its 2025 CFSE
- Certified Functional Safety Expert -
Electrics, Hydraulics and Pneumatics
course. The dates for 2025 are 28
April, 16 June and 3 November, and
each course is run over five days. (See
Wieland at Machine Building North, 10
April 2025, on stand 46)
The course provides the required
legal basics and understanding of
standards needed to properly evaluate
the functional safety of a machine
and to design and calculate safety
functions. This is a cooperative course
between Wieland and the ROSS
Group regarding functional safety of
machinery and equipment. This course
addresses Electrical, Pneumatic, and
Hydraulic safety-related parts of the
control system. It covers EU directives,
laws, and standards and details risk
assessment according to EN ISO 12100
and functional safety according to EN
ISO 13489-1 and -2.
Westley Lansdowne
Safety Consultancy
Fatal injuries are a relatively rare
occurrence and yet according
to RIDDOR, a staggering 135
workers were killed in work-related
accidents during 2022-2023 across
Great Britain. These were caused
by falling from height, being struck
by a moving object or moving
vehicle across construction,
agriculture, forestry and fishing.
The Health and Safety Executive
(HSE) is the national regulator
for workplace health & safety
and repeatedly stresses the
importance of H&S training
for the following reasons:
S Developing a positive H&S
culture, where best practices
are integral in all workplaces
S To prevent injury or illness
This applies to all businesses,
including small and mediumsized
companies and ranges from
cascading H&S policies, identifying
workplace hazards, to appointing
workplace first aiders.
Addressing H&S advice
Westley Lansdowne Safety
Consultancy is a Leicestershirebased
company headed by director
Thomas Sproston, with a mission to
provide expert H&S advice to SME’s.
Delegates will gain a full understandin
g of safety-related sensor, logic
and electric systems, as well as the
realisation of safety performance level
PL. Delegates will also learn about the
verification and validation of safety
systems.
A key element of the course is
pneumatic and hydraulic fluid power
safety system design. This course
expands on fluid power safety not
covered elsewhere. Participants
explore the intricacies of hydraulic and
pneumatic technologies, emphasising
their safe integration and operation.
Attendees are taught how validation
and verification of safety systems
are performed to verify the correct
performance levels are achieved.
The CFSE training course is aimed at
designers, developers, maintenance
personnel, safety engineers and
engineers responsible for safety in
machine building, who have at least
With targeted expertise in complex
safety in applications such as
defence, aerospace and transport,
Tom has brought his knowledge to
the forefront and provides robust
support within occupational safety.
Products, processes and premises
Clients of Westley Lansdowne
can receive support with any of
the three P’s, with Tom offering
particular guidance for nuclear,
rail, aerospace and instrumented
safety system standards.
To find out more today about
safety consultancy, contact
Tom on the details below
and quote WLSC BP682:
Contact 07476 245559
www.westleylansdowne.co.uk
A-SAFE caps off UKWA
2024 Roadshow
A-SAFE, a leader in
workplace safety
solutions, hosted the
UK Warehousing
Association (UKWA)
Roadshow’s final event
on October 3 at its
Fathom3 R&D facility
in Elland, Yorkshire.
The event, attended
by 40 industry leaders,
included presentations, panel
discussions, and site visits.
James Smith, co-CEO of
A-SAFE, celebrated the
company’s 40th anniversary,
emphasizing the role of
innovation in manufacturing.
He also thanked the UKWA
and its CEO, Clare Bottle, for
their work in raising sector
awareness.
The UKWA Roadshow,
part of the association’s
80th anniversary, visited
80 warehouses across the
UK and Ireland in 2024,
highlighting the sector’s
technological advancements.
See Wieland at Machine Building North,
10 April 2025, on stand 46
2 years' professional experience in the
areas of development, construction
and maintenance of functional safety
systems.
Click here for more information and to
book a place on the course.
Clare Bottle praised A-SAFE
for supporting the Roadshow,
stressing the importance of
smart warehousing in the
economy and supply chains.
At the event, A-SAFE’s Lisa
Ramos discussed “The Hidden
Cost of Industrial Workplace
Accidents,” focusing on the
value of PAS 13:2017-certified
safety solutions. A-SAFE
continues to lead in
workplace safety, driven by
research and development,
with a global presence in 65
countries.
For more information, visit
www.asafe.com.
sponsors this issue of Best Practice – see them on page 21 & 24 9

Facilities Management
Just 26% of FMs know
how the Building Safety
Act impacts their role
Carlisle Support Services
secures Hard FM
contract with ARL
New research from Watco reveals
challenges faced by facilities
managers (FMs) in the building,
construction, and refurbishment
sectors, particularly around
legislation and maintenance. The
survey found that only 34% of FMs
are aware of the Building Safety
Act, and just 26% understand its
impact on their role. Less than half
(40%) have a solid understanding
of the relevant industry
regulations.
The research follows updates to
the Building Safety Act, which
requires a "Golden Thread" of
information to be maintained
throughout a building's lifecycle.
This includes reliable, secure,
and accessible data, which FMs
may need to contribute to. Scott
Saunders, Watco’s technical
service manager, highlighted that
FMs now face the dual challenge
of compliance and an increasing
workload.
The research also identified
several risks to health and safety,
including maintenance backlogs,
wet surfaces, downtime, and
waterproofing issues. Only 28% of
respondents conduct regular site
audits, and just 24% are aware of
how to report or control risks.
To help address these issues,
Saunders recommended sourcing
training and product information
from suppliers and using tools
like checklists to ensure thorough
site inspections. Educating teams
on company processes can also
reduce the burden on FMs and
ensure compliance.
For more information on the
challenges facing the building
construction and refurbishment
sector and tips from the experts,
download Watco’s free one-page
report here: www.assets.watco.
co.uk/files/LiftingTheLid/Lifting_
The_Lid_Construction.pdf
Carlisle Support Services has
secured an additional contract
to provide Hard FM services
across stations managed by
Arriva Rail London, which
operates the London Overground
for Transport for London
(TfL). This follows five years of
delivering Soft FM services.
Carlisle will now handle planned
preventative maintenance,
reactive maintenance, and station
improvements, covering areas
such as electrical, mechanical, and
fabric services.
To streamline operations, Carlisle
has introduced new technologies,
including a Computer Aided
Facilities Management System
(CAFM) for monitoring and
maintaining assets. They have
also established a new office
in Hackney Wick to support 18
network engineers and staff.
Richard Jenkins, Managing
Director for Carlisle’s cleaning and
facilities division, highlighted the
successful expansion into Hard
FM services, emphasizing their
commitment to diversifying their
offerings and providing highquality
services. CEO Paul Evans
added that this move is key to
establishing Carlisle as a leading
facilities management provider.
Steve Moran from Arriva Rail
London praised Carlisle's
innovative approach, noting the
reliability and cost-effectiveness
of their Hard FM services, aligning
with their core business goals.
For further information, please
contact: Alex Sipos, Head of
Marketing for Carlisle Support
Services
M: 07759 526944
alex.sipos carlislesupportservices.
com
www.carlislesupportservices.com
10 Company sponsors this issue of Best Practice – see them on page 12 & 13

Industry
Importance of machine
checks for managing
costs & welfare in the
marine sector
The marine sector faces
unpredictable challenges due
to its turbulent environment,
making regular machinery
checks essential for long-term
success, cost reduction, and
improved safety. Paul Taylor,
Machined Seals Product Manager
at FPE Seals, highlights the
importance of routine inspections
for maintaining equipment
and minimizing repair costs.
Proactive maintenance helps
avoid expensive emergency
repairs and extends the lifespan
of machinery, ensuring financial
sustainability.
Regular checks also enhance
safety by identifying potential
hazards, preventing accidents,
injuries, and environmental
damage. This approach protects
both personnel and the marine
ecosystem. Routine inspections
foster accountability, encouraging
a culture of responsibility and
teamwork among crew members,
which improves operational
efficiency and promotes safety.
Compliance with regulations
is another crucial factor. In
the UK, maritime equipment
must meet government
standards, and keeping up
with maintenance schedules
ensures legal compliance,
avoiding penalties and machinery
damage. Additionally, embracing
emerging technologies like
AI and machine learning can
optimize maintenance practices,
reducing disruptions and
ensuring reliable equipment.
Ultimately, regular machine
checks are vital not only for
cost management but also
for ensuring safety, regulatory
compliance, and environmental
protection, allowing maritime
companies to navigate challenges
confidently while protecting
workers and the planet.
For more information see below.
www.fpeseals.com
Radwell launches
Punchout Portal for
European customers
Radwell International, a global
leader in industrial spare parts
and repairs, has launched a
punchout portal in Europe,
allowing eligible customers to
integrate their procurement
systems with Radwell’s inventory
of over 35 million spare parts.
Used by Radwell’s U.S. clients
for years, this portal connects
with the SNAP (Strategic
National Account Partner)
program, which offers dedicated
account managers and a
partnership approach to spares
management. The portal
supports systems like SAP Ariba,
Oracle, and Coupa, extending
Radwell’s inventory to customers’
internal systems.
Stephen Yates, Radwell’s
National Accounts Manager,
emphasized that the SNAP
program helps national accounts
quickly and efficiently source
spares, saving up to 75%
compared to traditional supply
chains. The punchout portal
further enhances this by allowing
seamless integration of Radwell’s
inventory with partners’
eProcurement systems.
Radwell, Europe's largest
provider of surplus industrial and
electronic control equipment,
specializes in hard-to-source
parts and repair solutions for
critical components. With over
2,000 employees across 80
global sites, the company serves
industries like manufacturing,
chemicals, food processing, and
more. The new punchout portal
offers an advanced solution for
sourcing spare parts during
critical breakdowns.
Experts in stainless
steel fasteners
Precision Technology Supplies (PTS)
was established in February 1988
by Stephen Edwards. Based in East
Grinstead, West Sussex, PTS is a
stockist and distributor of stainless
steel fasteners, offering a one stop
shop for a wide range of quality
products, with fast delivery times
and efficient customer service.
“Our whole ethos is about offering
a quality product and service to our
customers,” said Andy Knight, Sales
Director.
With over 30 years of experience
in managing a growing number of
customer production lines on-site,
PTS can be counted on to deliver
‘just in time’ delivery to their OEM
customers in 90 countries across
the world. Within the UK, PTS
provide numerous variations of
Direct Line Feed management to
suit individual needs. PTS has the
facilities to plate standard and special
screws. One of their most popular is
the ‘Touch-Dry’ Chemi-Black process,
also known as Black Oxide. With this
method, the finish is so thin that
it doesn’t affect any dimensional
tolerances. In addition to this, PTS
also offers finishes in gold, nickel,
silver and zinc. What’s more, PTS
provides patchlocking, ideal for
vibration resistance and added
torque performance, and offers
screw modifications.
PTS always makes sure to exhibit
at the bi-annual Fastener Fair in
Stuttgart, and were in attendance
during the event in March this year.
If you would like to find out more
information on their full range of
products and services, head to their
website or use the contact details
below.
T 01342 410758
www.pts-uk.com
sponsors this issue of Best Practice – see them on page 21 & 24 11

Drilling
12 Company sponsors this issue of Best Practice – see them on page 12 & 13

Gundrilling Cell with
Flexible Automation
The UNISIG 4-Spindle Gundrilling Cell
with flexible automation simplifies
rapid parts gundrilling. This system
employs two UNISIG UNE20-2-
1000-CR dual-spindle gundrilling
machines, enabling 4x drilling of one
part or 2x drilling of two different
parts quickly and efficiently. These
machines can drill up to 20mm
diameter holes to a maximum depth
of 1,000mm, while counter-rotating
the workpiece for maximized hole
concentricity.
Deep Hole Drilling
In this cell, a 6-axis robot picks two
parts at once to load or unload,
utilizing dual parts staging stations
to maximize spindle uptime. Laser
verification technology assists the
robot’s use of dual sets of pallets.
UNISIG’s Automated Cell Controller
(ACC) centralizes the controls for
both machines, and a moveable
inspection station allows for on-call
part inspection. Variations of
this manufacturing cell can be
configured as needed.
The versatile UNE standard
gundrilling machines balance highperformance
components with a
lower overall investment, making
it easy for machine shops to bring
their deep hole drilling operations
in-house. Machine models have
maximum drilling diameters ranging
from 12 to 40mm and depths up to
3 meters, with the horsepower and
coolant control to efficiently run
indexable, brazed or solid carbide
gundrills.
Twin spindle UNE machines can be
configured as independent spindles,
allowing two drilling operations to be
run on a single machine. Available
counter-rotation of cylindrical
workpieces minimizes hole drift and
ensures drilling accuracy. Engineered
for automation, these precision
deep hole drilling machines bring
next-level productivity to any shop
floor. UNISIG UNE manufacturing
cells with flexible automation
combine precision, repeatability,
and reliability for an unbeatable
machining resource.
UNISIG applies decades of
engineering expertise to create
deep hole drilling solutions specific
to its customers’ requirements.
Browse: www.unisig.com to
learn more about the realm
of possibilities.
Link: https://unisig.com/news-andevents/technical-articles/gundrilling-cellwith-flexible-automation
Further information on all
machines of the UNE series and the
complete UNISIG machine program
is available at: www.unisig.de or
follow the company on LinkedIn
and Twitter (@UNISIG).
sponsors this issue of Best Practice – see them on page 21 & 24 13

Plastics
Processing & Conveying
Components and Equipment
Magog Industries are long established
UK designers, manufacturers and
suppliers of processing, mixing and
conveying screws and barrels. Based
in Hertfordshire, the company operate
across the UK, Ireland and Europe.
Coatings and materials available
are designed to enhance longer life
and greater wear resistance in for
increasingly demanding processing
using recycled material.
“We constantly strive to offer solutions
from optimal design to reduce wear
to offering a wide range of surface
technologies, explained Michael Bate,
General Manager.
“We design everything in-house
but also work closely with specialist
partners to meet our customers’
specific processing and production
requirements. Our three core
competencies run through
everything we do: process experience,
manufacturing expertise and
engineering excellence”
Enhanced coatings include: Thin Dense
Chrome (TDC) to enhance wear with
low friction and is FDA Approved for
food process environments. Ceramic
Seal coatings reduce porosity and
increase plating/coating life 4 to 10
times longer in corrosive environments,
HVOF (High Velocity Oxygen Fuel)
provides a crack-free 98 per cent
density with hardness of 62 to 72 HRC.
This scratch-resistant tungsten carbide
coating has gained much interest
among plastics moulders.
Magog also specialise in refurbishment
of pre-used parts which extends the
life of screws and barrels by re-honing,
partial re-line of barrel bores and hard
welded re-build of screw flights in bimetallic
alloy as standard. This provides
a cost-effective option and ensure lower
operating cost.
For more information contact Magog
Industries: enquiries@magog.co.uk,
Tel: 01920 465201 or visit:
www.magog.co.uk
Banning and taxing
plastics is gesturepolitics
and is not
solving the problem
Governments and industries
must collaborate to reduce
plastic's environmental
impact. UK households discard
100 billion pieces of plastic
packaging annually, and in
2021, 2.5 million metric tons of
plastic packaging waste were
generated. Michael Laurier, CEO
of Symphony Environmental
Technologies, states that while
individuals and businesses must
address plastic waste, banning
plastic is not a solution. Even
in Switzerland, where waste
management is advanced,
14,000 tonnes of plastic pollute
the environment each year due
to slow degradation.
Oxo-biodegradable plastic was
developed to address this issue.
Unlike traditional plastic, it
breaks down into biodegradable
material, consumed by bacteria
and fungi. Laurier emphasizes
that this plastic is not designed
to end up in nature but
is meant to biodegrade if
accidentally released into the
environment. He clarifies that
oxo-biodegradable plastic
differs from oxo-degradable
plastic, which contributes to
microplastic pollution.
Oxo-biodegradable technology
has been in use for over 25 years,
with significant applications like
Grupo Bimbo’s bread wrappers.
It has been scientifically studied
for over 50 years and proven
to biodegrade more efficiently
than conventional plastic, even
in seawater. The technology’s
standard was developed
by ASTM and is recognized
worldwide, including by the UK
government.
symphonyenvironmental.
com
14 Company sponsors this issue of Best Practice – see them on page 12 & 13

Plastics
Corporate growth
without destroying
the planet
FreshBritain has launched
a new regenerative brand
design approach aimed at
transforming how brands
think about sustainable
growth. Founder Bob
Sheard believes that brands
must shift away from
the destructive cycle of
consumption depleting the
earth’s resources. Sheard
explains that growth must
be redefined in a way
that acknowledges finite
resources, advocating for
a long-term, collaborative
approach led by brands, not
politics.
The agency has developed
new protocols to
guide brands on their
regenerative journeys,
addressing key questions
and providing solutions
to help companies move
away from overproduction.
These protocols are built
on knowledge, intelligence,
and experience, forming
the core pillars of purposedriven
growth. Developed in
partnership with Central Saint
Martins and the University
of the Arts, the protocols
will remain adaptable and
continuously updated.
Sheard emphasizes the
urgency of this shift, noting
that in five to ten years, it
may be too late to act. The
initiative, named "The Future
of Everything," aims to
revolutionize consumerism by
focusing on positive impact
and changing how brands
define growth. FreshBritain's
regenerative principles have
been tested through the Mad
About Land garden wear
brand, with insights from
these efforts set to guide
future clients.
www.freshbritain.com
1% of UK wind energy
firms have adequate
cyber protection, warns
Cyber Energia
Cyber Energia, launched by
CFP Energy, addresses growing
cyber security risks in the UK's
renewable energy sector. With
up to 1,000 cyber attacks per
day and an estimated 880
million risks across the industry,
renewable energy companies
face increasing threats. In
response, Cyber Energia offers
a unique portal providing
real-time visualisation of cyber
attacks, threat levels, and
remedial recommendations.
This system tracks all devices
and network communications to
identify security gaps.
Despite advancements in
renewable energy technology,
such as grid innovations, these
have exposed firms to greater
cyber risks. Only 1% of wind sites
have any form of cyber protection,
highlighting the sector’s
vulnerability. Cyber Energia’s
solution helps firms protect
their assets and avoid severe
consequences like revenue loss,
damage to infrastructure, and
reputational harm.
Additionally, non-compliance
with UK regulations, like the NIS
Regulations 2018, could result
in penalties up to £17 million. As
the EU introduces stricter cyber
regulations (NIS2.0), companies
must act quickly to safeguard
their operations. Cyber Energia’s
services integrate seamlessly with
both new and legacy systems,
emphasizing the urgency of
enhancing cyber security in the
renewable sector.
www.cyberenergia.com
sponsors this issue of Best Practice – see them on page 21 & 24 15

Software & IT
Advantex delivers
cutting-edge IT
infrastructure and
security upgrades
Advantex, a tech specialist,
successfully completed a major
IT infrastructure and security
overhaul for PCCA, a global
manufacturer of personalised
medicines. This project enhanced
PCCA UK's cybersecurity and
provided the UK operations with
greater IT autonomy, boosting
resilience and efficiency in a
challenging digital landscape.
PCCA, a long-time Advantex
client, sought a solution to
decentralise operations from
the US. Advantex collaborated
with PCCA’s US-based IT team to
design a strategy tailored to the
UK’s specific needs. Key elements
included creating a new Active
Directory domain, migrating
Office 365, and implementing
advanced security measures like
Multi-Factor Authentication and
Cisco Secure Email.
The project also upgraded
legacy hardware to HPe systems,
re-platformed server operating
systems, and enhanced disaster
recovery with Zerto and Azure.
These improvements have
created a robust IT environment
for PCCA’s future growth.
Siobhan Toner from PCCA praised
Advantex for the cost-effective,
on-time solution, which improved
operational efficiency, security,
and data protection. Scott Duncan
from Advantex highlighted the
rewarding collaboration and the
creation of a secure, autonomous
IT environment for PCCA UK's
continued success.
Advantex, an accredited partner
in several industry standards,
continues to deliver tailored IT
solutions for clients.
www.advantex.uk.com
Eschbach launches
Shiftconnector ®
Global software
developer eschbach
has introduced the
Shiftconnector ®
Equipment Hub, a
module designed for
the pharmaceutical
industry. This solution
ensures data integrity,
simplifies the retrieval
of logs for audits,
and streamlines
compliance reporting.
“The pharmaceutical industry
must maintain strict data
integrity to meet regulatory
standards,” said Andreas
Eschbach, CEO of eschbach.
“This module enhances data
management, production
efficiency, and quality in GMP
environments.”
The Equipment Hub follows
eschbach's Tier Collaboration
Dashboard, which improves
communication transparency
in pharmaceutical operations,
bridging gaps between shifts
and layers of manufacturing.
“The Shiftconnector
Equipment Hub eliminates
paper-based logs, providing
operators with accessible,
transparent data to ensure
quality and regulatory
compliance,” added Eschbach.
The module is GMP-compliant
and adheres to FDA 21
CFR Part 11 regulations. It
standardizes logbooks across
facilities and global enterprises,
promoting first-time-right
approaches and enabling
release-by-exception processes.
www.eschbach.com/en/
16 Company sponsors this issue of Best Practice – see them on page 12 & 13

Drives, Controls & Automation
ABB Robotics boost Innovation in
Robotics and AI
ABB has launched its 2024 Robotics AI Startup
Challenge, a global competition aimed at
accelerating AI solutions in robotics. The
challenge invites startups and scaleups to
submit ideas focused on natural language
programming, skill learning, and autonomous
decision-making. Winners will gain access
to ABB’s global network, cutting-edge
technologies, and long-term partnership
opportunities.
ABB Robotics, with 50 years of innovation, seeks
to collaborate with creative minds in AI and
robotics to shape the future of automation.
The challenge aims to develop more intuitive,
adaptable, and efficient robots that transform
industries and improve employee satisfaction.
Participants will have the chance to work
closely with ABB’s engineers, access advanced
robotic technologies, and collaborate with the
company’s extensive network of customers
and partners. The winning team will receive
a $30,000 cash prize and the opportunity
to form a long-term partnership with ABB,
including exploring joint market strategies and
investment options.
Applications are open to startups and scaleups
with expertise in AI and robotics. Submissions
are due by June 12, 2024. The challenge is part
of ABB’s broader Innovation Ecosystem, which
fosters collaboration to bring new solutions
to market and create a more sustainable and
productive future. For more details, visit the
official website.
www.collaborateandcommercialize.com/abbrobotics-ai-startup-challenge-2024
ABB control room, power
distribution, robotics boost Metsä
Fibre mill efficiency
Kivnon
Teams Up
with AER
for Hannover Messe
2024 Showcase
Kivnon, a global leader in Autonomous Mobile Robots
(AMRs) and Automated Guided Vehicles (AGVs),
has announced its participation in Hannover Messe
2024 alongside the Spanish Association of Robotics
and Automation (AER). This collaboration highlights
Kivnon’s commitment to promoting mobile robotics
innovation to a global audience.
Known for its advancements in AGV technology,
Kivnon offers tailored automation solutions
across various industries. Partnering with AER,
an organization dedicated to advancing Spanish
robotics, Kivnon aims to showcase its expertise and
vision for the future of industrial automation.
Thierry Delmas, Managing Director at Kivnon,
expressed excitement about debuting the
collaboration at Hannover Messe. He emphasized
that, like in Germany, the Spanish market heavily
relies on the automotive industry, and their combined
expertise will foster growth in Germany. This
partnership emphasizes Kivnon’s commitment
to driving innovation in the competitive industrial
landscape.
ABB’s technologies have played a crucial role
in Metsä Fibre’s advanced sawmill in Rauma,
Finland, which represents the country’s largestever
sawmill investment at €260 million. Utilizing
machine vision, AI, and integrated systems, the
sawmill achieves high productivity and cost
efficiency.
ABB has provided key solutions, including
Extended Operator Workplace (EOW) tables
for ergonomics and communication, as well as
power distribution, transformers, and robotics.
Since commissioning a year ago, the mill
processes 40 logs per minute on a 130-meter
sawline, with a sawing speed of 250 meters per
minute, all managed from an ABB-designed
control room. The sawn timber is exported
globally and used in various construction
applications.
Jaakko Vierola, Technical Director of Metsä
Fibre’s Rauma project, emphasized the sawmill’s
productivity is three times higher than typical
European mills, thanks to ABB's support. ABB's
electrical distribution system and over 1,000
variable speed drives, along with robots equipped
with machine vision, ensure automation
optimization.
ABB's focus on high-level monitoring, waste
minimization, and 24/7 automation has
contributed to the sawmill’s success. The
by-products are used to produce pulp and
bioenergy. ABB also provides spare parts,
equipment services, and technical support to
keep operations running smoothly.
For more information, please visit
www.global.abb/group/en
Scape Technologies Introduces SCAPE
CoCreator at Hannover Messe 2024
no-code robot programming for users of all
skill levels. The platform allows for the creation
of robotic automation applications without
requiring extensive technical expertise,
making automation more accessible to a wider
audience. "Our journey from bin-picking to
the SCAPE CoCreator platform showcases
our commitment to innovation," says René
Dencker, CTO of Scape Technologies.
Visitors at Hannover Messe will discover Kivnon’s
AGVs, designed to optimize material handling and
streamline operations. Supported by AER, Kivnon
seeks to enhance its regional expansion and
technology offerings in Germany.
Alex Salvador, Manager at AER, shared enthusiasm
about showcasing the strength of Spanish robotics,
aiming to drive advancements that benefit both
businesses and society.
Attendees are encouraged to visit the Kivnon and
AER (Hall 5 Booth D07) at Hannover Messe 2024 to
learn and explore the possibilities of next-generation
automation.
For more information, please visit
www.Kivnon.com
In addition, Scape Technologies is expanding
its 3D vision solutions with the launch of the
SCAPE 3D scanner family in Europe. This
includes the Pro Industrial 3D stationary
scanners and the new robot-mounted SCAPE
Mini Scanner. These products, alongside the
CoCreator platform, offer cost-effective, highquality
solutions for automation.
To further support manufacturers, Scape
Technologies is providing competitively
priced components for robot cells, including
3D scanners and a Vision Controller. The first
standardized SCAPE Robotic Workcell will
focus on CNC machine loading and unloading,
especially for cylindrical parts.
Scape Technologies is revolutionizing industrial
robotics with its SCAPE CoCreator platform,
introduced at Hannover Messe 2024. This 3D
robot guidance platform integrates advanced
AI and 3D Vision technology, enabling intuitive,
The SCAPE CoCreator platform also offers
an API for external contributions, driving
innovation. Scape Technologies is paving the
way for more accessible and efficient robotic
automation, marking a new era in the industry.
www.scapetechnologies.com
sponsors this issue of Best Practice – see them on page 21 & 24 17

Section
18 Company sponsors this issue of Best Practice – see them on page 12 & 13

Testing & Measurement
MS5547 - Digital gel-protected
gauge pressure sensor
Gel-protected pressure sensors in SMD
housings are widely used in pneumatics,
wearables, and medical technology. These
durable, cost-effective sensors are now
available for relative pressure up to 2 bar.
The MS5547 media-resistant gauge pressure
sensor is used in diverse fields like medical
technology and e-cigarettes. It comes with
biocompatible silicone gel or robust Flour gel
options. The sensor delivers high accuracy
in the range of -200 to +2200 mbar. Pressure
and temperature data are accessible in 24-bit
format via I²C or SPI. With 11 stored correction
coefficients, it provides external compensation
to an accuracy of less than 5 mbar (TEB).
Atmospheric pressure is measured through a
small hole in the ceramic under the sensor. The
sensors are suitable for reflow soldering and are
RoHS and REACH compliant.
Multifunctional
sensors
Multifunctional sensors offer several
advantages, including eliminating the need
for additional connection interfaces, both
mechanically (flange pattern or threaded
hole) and electronically (connector and cable
harness). This leads to space savings, a more
compact design, and reduced installation
time.
The biocompatible plastic housing is sealed
with a 2 x 1 mm² O-ring, and the sensor's
compact size is only 4 x 4 x 4.4 mm³.
Visit us at the Sensor + Test trade fair in
Nuremberg, June 11–13, 2024, at booth
340, hall 1.
AI supports the monitoring of
amusement park rides
DMT GmbH & Co. KG, a TÜV NORD GROUP
company, is launching the world’s first AIsupported
real-time monitoring system for
amusement rides, DMT RideGuard, just in time
for the new season. Already in use at Movie
Park Germany, the system enhances safety
and efficiency by optimizing maintenance
processes.
As the first fully automated real-time
monitoring system, DMT RideGuard tracks
vibrations, shocks, and movements, providing
park operators with continuous, cloudbased
data. This enables early identification
of potential risks and supports targeted
maintenance planning, reducing downtime
and improving attraction availability.
“DMT RideGuard allows for real-time
monitoring, improving safety standards and
fostering visitor trust,” says Konrad Widera,
Product Manager. The system has been
successfully tested on two rides at Movie
Park Germany since August 2023, where it
has proven valuable in daily operations by
automatically notifying operators of deviations.
Amusement parks already follow strict safety
regulations, including daily visual inspections
and regular maintenance. DMT RideGuard
complements these processes by continuously
monitoring attractions and providing alerts via
email or SMS, ensuring that safety standards
are upheld and enhanced.
www.dmt-group.com
RHEINTACHO provides a variety of
multifunctional sensors, including:
S 2-channel speed sensors: These sensors
generate two phase-shifted frequency
signals (A and B) to detect rotation
direction. In safety-critical applications,
both signals provide redundancy for
increased safety.
S 1-channel speed sensor with digital signal:
This variant includes a HIGH or LOW signal
to indicate rotation direction.
S Position detection sensors: These sensors
can also detect position using extended
electronics, important for controlling
modern electric motors.
S Temperature sensors: Temperature can
also be measured, with sensor placement
affecting the readings. For instance, in
electric motors, temperature sensors are
typically inside the windings, while in
hydraulic motors, the hydraulic fluid aids
heat transfer.
RHEINTACHO’s multifunctional sensors
combine multiple capabilities into one unit,
optimizing space and reducing installation
time. Further development is underway to
include more measurement parameters,
though details are not yet available.
www.rheintacho.de/en/home
Pickering Interfaces delivers highest
channel count microwave multiplexer switches
Pickering Interfaces has launched the 40/42-
788 family of high channel count PXI and
PXIe microwave multiplexer (MUX) modules.
These modules expand Pickering's RF
and microwave switching range, featuring
Radiall mechanical microwave switches with
bandwidth options from 8GHz to 40GHz. They
offer versatile configurations, including single
or dual SP8T, SP10T, and SP12T multiplexers,
ideal for complex microwave switching
networks.
The modules are designed for applications in
both microwave and RF spectrums, where low
insertion loss and high isolation are crucial.
They are commonly used in communications
testing, routing measurement instruments or
antennas to multiple unit-under-tests (UUTs)
in ATE systems.
The 40-788 (PXI) and 42-788 (PXIe) modules
support 50 Ω signals from 8GHz to 40GHz and
are available in terminated and unterminated
versions. They come in single and dual
configurations with relays mounted on the
front panel. The remote mount versions
allow flexible switch positioning, occupying
less PXI chassis space and improving system
performance.
These modules feature a switch cycle counting
function for test system health monitoring,
with LED indicators for RF path status. They
support all popular software environments
and include a three-year warranty.
For pricing and availability, visit
www.pickeringtest.com.
sponsors this issue of Best Practice – see them on page 21 & 24 19

Section
20 Company sponsors this issue of Best Practice – see them on page 12 & 13

Valves
The DMN-WESTINGHOUSE
PTD plug diverter valve:
The fastest way to efficiency
What if speed isn’t just an advantage
but the new standard in servicing?
Every second counts – and downtime
counts tenfold.
As an established supplier of rotary
and diverter valves for a large range of
dry bulk solids processing industries,
DMN-WESTINGHOUSE is committed to
providing future-proof value. This is why
we launched the improved PTD plug
diverter valve.
The PTD plug diverter valve at a glance
The PTD is designed to route powders
and pellets in pneumatic conveying
systems with minimum degradation.
This diverter valve minimises service
time, ensuring more uptime and lower
costs. This isn’t just servicing – this is
efficiency. Every single time.
S Aluminium housing & end covers,
dual-pipe plug
S Stainless steel product contact
surfaces
S No outside moving parts, no
atmospheric leakage
S Suitable for systems with positive
pressures 3–6 barg, pressure shock
resistant up to 10 barg*
S Static belly seals with solenoid valve
& inductive position sensors; optional:
terminal box
S Inflatable belly seals with electropneumatic
control system (inc.
solenoids, terminal box, inductive
position sensors)
S Standard version suitable for product
temperatures -25–80°C (ambient
temperatures -10–40°C); versions for
higher temperatures available
S Versions with electrical drive and/or
wear-resistant pipes available
S EC 1935/2004 compliant; ATEX
2014/34/EU certification available
*Size 200 excluded
•
The PTD plug diverter valve is suitable
for a range of dry bulk solids processing
industries:
Aquaculture • Animal feed • (EV)
Batteries • Biomass • (Petro) Chemicals
• Cosmetics • Dairy • Food • Infant
formula • Minerals • Paint • Pet food •
Pharmaceuticals • Plastics • Recycling •
Rubber
Benefits of the PTD plug diverter valve
These features help your operators work
smoother and faster, leading to minimal
downtime:
S Easy, two-sided access – service from
the most convenient side
S Adhesive-free belly seals
S Quick-connection position sensors
S Easy-release actuator linkage
S Reinforced jacking points
S Minimal service required
Your benefits? The PTD sets a new
standard in servicing efficiency,
ensuring more uptime and reduced
costs.
Conclusion
The PTD plug diverter valve exemplifies
DMN-WESTINGHOUSE’s commitment
to providing dry bulk processing
industries with future-proof value.
It slashes servicing time and offers
unparallelled ease of use. The PTD
provides the fastest way to efficiency.
www.dmnwestinghouse.com
sponsors this issue of Best Practice – see them on page 21 & 24 21

Sustainability
Essentra first to
publish climate
transition plan
Annual report shows
significant progress
in reducing carbon
emissions
Essentra PLC, a global
manufacturer of industrial
components, has published
a Climate Transition Plan,
becoming one of the first
FTSE250 companies to do so. This
plan outlines Essentra's net-zero
emission targets and strategies
for reducing Greenhouse Gas
(GHG) emissions across its
operations and value chain,
including actions, timelines,
costs, and responsible teams.
A key focus is transitioning to
100% renewable energy across
all sites by 2030 and ensuring
50% of the polymers used in
new products are sustainable by
2030, rising to 100% for specific
products. This will be supported
by ongoing investment in its UK
Centre of Excellence, testing lowemission
materials.
Essentra is also exploring ways to
publish carbon data for all 45,000
products on its website due to
increasing customer demand.
The company has already
reduced scope one and two
emissions by 38% since 2019 and
diverted 94% of solid waste from
landfills, an 18% improvement
from 2022. Additionally, 7,981
products now have sustainability
attributes, with 750 launched in
the past year.
ESG Director Jennifer Spence
highlighted 2023 as a year of
progress, emphasizing Essentra’s
commitment to building
a sustainable future for its
customers.
For further information, please
visit, www.essentracomponents.
com or www.essentraplc.com.
Grundfos celebrates
60 successful years
Grundfos, a global leader in
pump solutions and water
technologies, marks 60
successful years in the UK.
Since establishing its UK sales
company in 1964, Grundfos has
grown into one of the country’s
leading suppliers of pump
solutions, doubling revenue
from 2005-2023, focusing on
commercial buildings and the
food and beverage industries.
Significant Investment in the UK
The UK remains a key market
for Grundfos, and the company
has consistently invested in
expanding its operations. In
2023, Grundfos acquired British
company Metasphere, enhancing
its portfolio with telemetry and
analytics solutions for managing
sewer network overflows.
Commitment to Addressing
Climate Challenges
Grundfos supports energy
savings and water conservation,
with notable installations at
landmarks like The Shard and
Canary Wharf. It also supports
British brands such as Britvic
and Arla. Grundfos’ focus on
sustainable, energy-efficient
solutions is key to its success
in addressing global water and
energy challenges.
Customer Collaboration and
Success
UK Managing Director Glynn
Williams attributes the
company’s success to strong
customer collaboration, tailored
solutions, and a culture of
sustainability. Grundfos UK
boasts a loyal customer base and
high employee retention, with
some employees celebrating over
30 years of service.
Dedication to People and
Innovation
CEO Poul Due Jensen
highlighted Grundfos’ dedication
to people, sustainability, and
innovation, which has driven the
company’s ongoing success in
the UK.
www.grundfos.com/uk
Classifieds
Steam Cleaning
Water Technology
Pumps
22 Company sponsors this issue of Best Practice – see them on page 12 & 13

Auctions
Pollution Control Systems
Classifieds
Engineering
Contact 01202 942637
info@indusengineering.co.uk
Hinges
Valves
INDUS Engineering Services are a small
and energetic company offering
a range of industrial engineering
services to clients across the South
Coast: Our services include:
4 Control Panels
4 Electrical Contracting
4 Emergency Breakdown
4 Special Purpose Machinery www.indusengineering.co.uk
Lighting
Force Measurement
Electric Vehicles
Manufacturing
Grinding
Health & Safety
Valves
sponsors this issue of Best Practice – see them on page 21 & 24 23

24 Company sponsors this issue of Best Practice – see them on page 12 & 13