Industrial Process News Issue 739

IPN
INDUSTRIAL PROCESS NEWS
January 2025 – Issue 739
Tel: 0121 550 2086
www.industrialprocessnews.co.uk
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Page 10
Alloy Heat Treatment
Page 17
Auditel
Page 19
MEPS International
Page 20

Water Management
Veolia Water Technologies
increases water production
capacity for Parker Hannifin
Veolia Water Technologies has recently
supplied a new ORION unit for Parker
Hannifin’s Bioscience Filtration Facility
in Birtley. Building on a successful existing
relationship, the new 20,000 L/hr unit replaced
an older, custom-built ORION and has enabled
the customer to increase production, reduce
risk, be more sustainable and ultimately
increase profitability.
The Parker Bioscience Filtration Facility in Birtley
County Durham – part of Parker Hannifin, the
global leader in motion and control technologies
– produces a range of filtration and separation
products used in pharmaceutical and high purity
critical applications. Purified Water plays an
important role in production as all manufactured
products must be thoroughly flushed, cleaned
and validated before they can be sent to
customers. As a result, the facility requires large
volumes of water that consistently complies to
US Pharmacopeia’s (USP) water for injection (WFI)
specification.
“Veolia Water Technologies was a logical choice
because we already have a solid and wellestablished
relationship with them and we know
the technology delivers,” commented Nathan
Ryder, Facilities & Maintenance Manager at Parker
Hannifin. “What’s more, we were impressed by
the technology and its efficient use of resources.
This enables us to better serve our customers by
increasing production, while reducing our water
and energy consumption.”
Veolia Water Technologies’ ORION system is a
reliable and proven purified water technology
that combines softening, reverse osmosis
(RO), continuous electrodeionisation (CEDI)
and ultrafiltration in one package. Capable of
delivering large volumes of treated water suitable
for a range of processes, the technology boasts
a high water recovery rate and low energy
consumption, which suits costumers conscious of
their environmental impact.
Furthermore, the new ORION installed at Birtley
reliably delivers cold WFI at a rate of 20,000 L/hr.
This allows Parker Hannifin to meet its ambition
of increased
production, flexibly
adapting output to
demand.
“The project was a
big undertaking,”
added Nathan.
“It required the
construction of a
new building to
house the ORION
as well as new
control panels
for our four ring
mains that feed the
factory.”
Veolia Water
Technologies had to
closely coordinate
its work onsite in
order to replace the old control system that had
managed the facility’s four water storage and
distribution ring mains.
To achieve this without the need for downtime,
the team focused on upgrading one of the
original ring mains first as this was not capable of
being sanitised with Ozone.
At the same time, the original central control
system had to be upgraded due to obsolescence
of critical components, and to incorporate major
changes to the functionality of Parker Hannifin’s
storage and distribution systems. All of this work
was carried out while ensuring Parker Hannifin’s
operations were not impeded.
Stefan Sadnani, Business Development Manager
at Veolia Water Technologies, commented, “It
was great to be able to work closely with Nathan
and the team to make this project a success.
The existing service contract on the old ORION
unit has meant that we have built up a great
understanding of the site and its needs over the
years and this put us in a great position to deliver
the expanded capacity that Parker Hannifin
requires.”
To find out more about Veolia Water
Technologies’ range of water treatment
solutions for pharmaceutical applications go
to: www.veoliawatertechnologies.co.uk or,
for more information about Parker Hannifin,
please visit: www.parker.com
2
IPN is sponsored by Raccortubi UK – see them on page 20

Editor’s Notes
Welcome to our January issue of Industrial Process News.
This issue delves into the latest innovations, trends, and best
practices shaping the industry, offering valuable insights for
professionals navigating this complex landscape.
On pages 4-5, we are delighted to have selected Cambion
Electronics Limited as our Electro-Mechanical & Inductive
Components Company of the Year. Impressed with the
company’s long pedigree in manufacturing high-performance
Gina Burton
Editor
gina@industrialprocessnews.co.uk
electro-mechanical and inductive components, this focus piece looks back on how the company
has fared against a difficult geopolitical backdrop, supply chain issues, soaring energy costs, and
new UK Government.
On page 14 we feature some NEW product ranges from Horner Automation Group, global leaders
in automation control solutions for over 30 years. The Horner OCS Range of PLC/HMI combined
controllers, Canvas Series PLC HMI Controllers, and Cscape 10 software which continues the legacy
of innovative, powerful yet easy-to use software that has continued to be provided completely
FREE for more than 25 years.
Contents
IPN
INDUSTRIAL PROCESS NEWS
Issue 739
Show reviews include: UK Metals Expo 2024.
Other topics covered: Handling, Storage & Logistics, Machining & Engineering, Test, Measurement
& Laboratory, Waste Management, Health & Safety, Hydraulics, Pneumatics & Compressed Air,
Environmental, Electrical & Electronics, Controls, Drives & Automation, Print & Packaging, Industrial
Process Technologies, Pumps & Valves, Water Management.
Don’t forget to send us your latest Industrial news and updates and email us at:
info@industrialprocessnews.co.uk.
Cambion Electronics 4
Horner Automation Group 14
Cover Story
Tsubakimoto
The world’s leading manufacturer of power
transmission chain believes that the key to real world
cost savings lies in an extended, low maintenance, 10
Howat Group
18
Contacts
Publication Management
Fallon Waldron, Publication Manager
T 0121 550 2086
fallonwaldron@industrialprocessnews.co.uk
Production
Robert Sharp, Production Manager
production@businessandindustrytoday.co.uk
Accounts
Paul Whitaker, Accounts Manager
T 0121 824 4742
accounts@businessandindustrytoday.co.uk
Editorial
Gina Burton, Editor
gina@industrialprocessnews.co.uk
Industrial Process News is a multi-media digital magazine which
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Electro-Mechanical & Inductive Components Company of the Year
Cambion Electronics ahead of th
We are delighted in this issue of Industrial
Process News to select Cambion Electronics
Limited as our Electro-Mechanical & Inductive
Components Company of the Year
Accomplished history
Cambion Electronics has a long pedigree
in manufacturing high-performance
electro-mechanical and inductive
components, with an illustrious history dating
back decades. Back in 1961, the company
was known as Cambion Electronic Products
Limited successfully incorporated by USA
company, Cambridge Thermionic Corporation.
The aim then was to become a big player in the
emerging market for electro-mechanical and
electronic components in the UK and Europe.
Cambridge Thermionic Corporation was an
unfortunate victim of the infamous 1990-1991
US recession and became insolvent. The UK
experienced a similar economic downturn in
1991, with rising inflation, high interest rates,
and overvalued exchange rate but despite this,
Cambion UK continued to thrive as a single
entity. Over the years, there has been a series of
ownership and name changes, including Midland
Ross, Interconnection Products, Hollingsworth,
Wearnes, until 2016 when it finally became
Cambion Electronics Limited, as it is known today.
Pole position
Cambion Electronics Limited is now part
of a highly successful multi-billion-dollar
conglomerate based in the Far East (Singapore),
with a sole, autonomous 4,000 square metre
manufacturing facility in picturesque Castleton, in
the Peak District.
Cambion is autonomous in its manufacturing
capabilities with stamping, machining, moulding,
automatic assembly and an equipped toolroom
all under one roof at its ISO9001, ISO14001 and
AS/EN9100 certified North Derbyshire facility.
With a steadfast focus on innovation, worldleading
products, customer service and
sustainability, the company has maintained its
pole position as industry-leading designer and
manufacturer of high-performance electromechanical/electronic
components, inductive
assemblies, and interconnect solutions. Now,
with an expanding global distribution network,
Cambion is at the forefront of the electronics
sector, with a diverse customer base across
aerospace, civil aircraft, gas detection, industrial
markets, oil & gas, medical, military and many
others.
2024: Year in review
We caught up with Managing Director, Martin
Stoneman, to see how the company has fared
against a difficult geopolitical backdrop, supply
chain delays, soaring energy costs and new UK
Government, “Challenging is the single word
that sums up the last year. Moving into 2024
it was clear that there were stormy clouds on
the horizon, however Cambion results will be
favourable when compared to like companies
in the electronics industry, certainly those
in the UK. Factors out of our control such as
geopolitical issues not only effect the value of
commodities like gold, but also the confidence
of our customers. This stated I can already see
green shoots appearing for 2025 and expect to
have growth; whether it will surpass our recordbreaking
turnover of 2023, only time will tell.”
All that glitters is gold
Historically, gold has been the standard material
to protect products used for joining electrical
circuits, due to its inherent electrical conductivity
properties and corrosion and wear resistance. The
price of this precious metal has increased by more
than 40% this year, with prices set to hit an alltime
high in 2025, as Martin explains further:
“Gold has historically been seen as a ‘safe
haven’ in time of troubles, so the rise in this
commodity, caused by the geopolitical issues
has been a major concern for Cambion. Trying
to mitigate this against productivity has been
a battle difficult to win, then when you add
government legislation and tax burdens into
the mix, it is one you know you cannot win, so
price increase becomes unavoidable, which
clearly creates risk. Cambion will continue to
invest heavily in capital equipment though
to improve productivity, and cutting-edge AI
without losing sight of direct customer and
supplier interface and its employees to upskill and
develop new competencies to meet the changing
environment.”
Despite these setbacks with the price of gold,
Cambion continues to focus its R&D on additional
contact technologies to ensure Cambion supports
its customers’ future application developments.
The company is busy implementing ongoing
Net Zero plans, such as improving systems and
practices to eliminate waste. Cambion continues
to strategically focus on ongoing product
development, invest in the latest machinery and
nurture organic growth in its customer base,
through its excellent distributor network.
4
IPN is sponsored by Raccortubi UK – see them on page 20

Electro-Mechanical & Inductive Components Company of the Year
e pack in electronics industry
These sockets are compatible with mating pin
Dia. Ø0.41-2.06mm for seamless operations.
n Pins – Compatible with loose piece sockets,
providing positive and lasting electrical
connection with low contact resistance. Pin
diameters are +/- 0.05mm (0.002”).
n Polygon pins – Available in various stand-off
heights, a range of machined pins allow for
press-fit termination to PCBs.
n Terminal – Wide range of slotted, forked and
pin styles in varied sizes for standard board
thickness. Available in insulated/non-insulated
variations.
n Shorting links – Insulated and non-insulated
links as standard come in colours: red, blue,
and black, with other colours available upon
request. In the following Pitch – 2.54mm
(0.100”) to 12.7mm (0.500”)
Innovation at Electronica 2024
Electronica is a leading biennial electronics trade
show and Electronica 2024 in Munich brought the
whole industry together for four days. Cambion
launched its new contact technology for high
current applications: Louvered Sockets/Pins at
the November show, which were
greatly lauded by visiting
industry delegates.
The sockets are ideally
designed for highcurrent
applications,
due to its multi-point
manufacturing from
heat-treated Beryllium
Copper. Plated in gold,
silver or both, these sockets come
in various terminations, solder bucket,
crimp, and thread mount.
“Our Louvered Sockets/Pins received wide
interest from all points of the globe during
Electronica 2024 – giving excellent potential for
growth in 2025 and beyond. We also exhibited
our other leading contact technologies such as:
Spring-Loaded Contacts, Tulip Clip and Hourglass
Jack contact. With instantly recognisable sockets,
connector pins, terminals, insulated/uninsulated
chokes, and coils, it was our pleasure to make
contact with many new and existing customers
and peers from across the industry. The year has
also seen a successful take-up of the previously
launched non-magnetic and relay base ranges.”
Non-magnetic range
The non-magnetic range has undergone
extensive R&D, with its sockets, pins, polygon
pins, terminal and shorting links all making waves
across the industry:
n Sockets – Extensive range of discrete sockets
available in mounting styles such as: soldered,
press fit, crimp, surface mount and stackable.
In the medical sector, normal free machining
grades of brass contain slight magnetic
properties, with small traces of iron and nickel
composition. This of course makes them highly
unsuitable for MRI scanners or indeed industrial
application such as Mine Detection Equipment.
Cambion has taken care to use the latest
advanced Magnetoscope technology to monitor
magnetic permeability, whilst remaining mindful
of raw material and plating selections.
Relay Base range
A range of lightweight Relay Bases utilising
Cambion’s Tulip contact technology to suit
generic round pin out configuration Relays:
n Available with and without mounting ears for
optimum location possibilities.
n Pins have a solder relief feature to ensure
excellent solder fillets when fixed to
PCB.
n Carrier is moulded from
high-temperature plastic,
suitable for lead-free
solder processes.
n Carrier ensures
correct contact pitch.
n Contacts feature
Gold plated, stamped
Beryllium Copper clips,
pressed into Brass, Gold
plated bodies.
n Other styles and configurations
available on request
n RoHS compliant
Looking to the future
As the industry moves towards Net Zero 2050,
Cambion has accelerated its company goals
by announcing that all company vehicles are
now fully electric. With the looming 2030 UK
ban on all new petrol and diesel cars, Cambion
is helping employees convert cars to electric
through a salary sacrifice scheme. The on-site
free EV charging stations support the running of
these cars, with the long-term goal to run the EV
charging car park purely on renewable energy
sources.
“With Cambion’s
product range, our
R&D team is looking
at advanced
additional contact
technologies
to futureproof
customers’
application
developments.”
“Industrial Process News had a number of
candidates to choose from, for this prestigious
award. It is with immense pride that Cambion has
been selected and is testament to our collective
hard work. Thank you.”
Visit Cambion at Electronics Live: 22nd January
2025 (10am-4pm): National Conference Centre
(Stand E37)
For more information and to view the product
brochure, see the links below:
01433 621555
sales@cambion.com
www.cambion.com
IPN is sponsored by Raccortubi UK – see them on page 20 5

Pumps & Valves
Leading the way to a
greener future
n this article, Europump President,
ILuboš Michlík, highlights the vital role
of pumps in powering the drive for a
sustainable future.
Europump and its members are at
the forefront of promoting highefficiency
pump technologies and
advocating for policies that support
sustainability and innovation.
Through collaboration with
industries, regulators,
and other stakeholders,
Europump is
committed to
driving the
adoption of
innovative
solutions that
reduce energy
consumption and
environmental impact.
Ecopump is its flagship
project, embodying the
organisations energy reduction
commitment. In 2004 the Europump
Council endorsed the Ecopump
initiative as the very cornerstone of the
European pump sector's energy and
environmental policy. The Europump
website now carries a dashboard that
provides a real time illustration of the
energy savings being made.
Since 2016, these endeavours have
resulted in the saving of 233 million
MWh of electricity and a reduction
of 163 million tons of CO 2 emissions.
Additionally, the incorporation of the
Extended Product Approach into the
upcoming revision of EU Regulation
547/2012 for water pumps could
unlock a further 35 TWh in energy
savings.
“In a world
increasingly focused
on sustainability,
it is crucial that
pumps – often
the unseen
workhorses – are
recognised for
their potential to
deliver significant
energy savings
and environmental
benefits. Together, we
can ensure that pumps
continue to be a driving force
behind the green transition in every
sector.”
For more information about
Europump and the work it
undertakes on behalf of the
European pump sector, please visit:
www.europump.net
High-tech containment
shroud for mag-drive pumps
One of the technical highlights at
ACHEMA 2024 was KSB Group’s
new 3D-printed containment
shroud for mag-drive pumps of the
Magnochem type series. Named
MagnoProtect, the component
offers the same safety as a doublewalled
containment shroud –
without the latter’s disadvantages
of heating up strongly and having
high eddy current losses.
While providing comparable
safety, the overall efficiencies of
the new mag-drive designs clearly
exceed those of canned motor
pumps. Designed with a structure
of channels, the new containment
shroud offers a second, redundant,
static safety barrier preventing
leakage of the fluid handled.
A pressure transmitter monitors
the vacuum generated, which is
present during normal operation
in the channels of the containment
shroud. If the monitored pressure
rises to atmospheric pressure,
the outer containment shell is
leaking. If the pressure rises above
the ambient pressure, the inner
containment shell is damaged.
The containment shroud design is
characterised by high mechanical
strength and good wear properties.
It has been optimised to minimise
heat losses and eddy currents.
Converting a standardised
chemical pump with mechanical
seal to a magnetic drive is easier
and more cost-efficient than
retrofitting it with a canned motor.
The geometry and dimensions of
the new containment shroud are
integrated in the modular system
of Magnochem, allowing metallic
or ceramic containment shrouds
to be replaced easily. This enables
operators to upgrade older pump
sets that are still in service without
difficulty.
www.ksb.com/en-gb
6
IPN is sponsored by Raccortubi UK – see them on page 20

GelSight and
Flexxbotics partner
lexxbotics, delivering digital
Fsolutions for robot-driven
manufacturing at scale, today
announced a new partnership
with GelSight, a pioneer in tactile
intelligence technology, to provide
a joint solution for robot-enabled
nondestructive testing (NDT) with
autonomous process control.
The joint solution incorporates
GelSight’s tactile sensing technology
into Flexxbotics for advanced robotic
machine tending with highly precise
quality inspection and digital thread
traceability that reduces time-toinspect
by 40% or more.
Next generation smart factories – in
aerospace, defence, medical devices,
automotive and other industries where
measurement accuracy is critical
in tight tolerance processing – can
now utilise industrial robots and
collaborative robots to dramatically
speed up inspection processes,
increase throughput, and improve
margins. GelSight’s unique technology
uses 3D imaging to map surface finish
and defects on any material, anywhere
at the micron level. By robot-enabling
GelSight’s tactile sensing devices
with Flexxbotics, companies can
rapidly perform hundreds of precision
measurements during processing
on the production line, as opposed
to transporting parts to specialised
lab equipment or relying on outside
laboratory services.
Flexxbotics provides interoperable
communication between the robots
and GelSight devices coordinating the
entire process and connecting directly
with existing business systems in the
plant including the CAD/PLM, QMS,
IIoT and others for closed-loop quality
compliance. Geometric Dimensioning
and Tolerancing (GD&T) for each part
is automatically fed by Flexxbotics
directly into the robot and GelSight
programs assuring critical characteristic
measurement integrity with inspection
results collected for nonconformance
tracking and analysis.
https://gelsight.com/products
https://flexxbotics.com/solutions
Industrial Process Technologies
IBioIC strengthens team
with appointment of expert
he Industrial Biotechnology
TInnovation Centre (IBioIC)
has brought in an experienced
bioprocessing specialist to its FlexBio
facility, adding to the range of expertise
on offer to support biotechnology
companies and projects to scale up to
industrial size.
Dr Sheena Fraser joins the innovation
centre from Roslin
Technologies where, as
senior vice president of
product development,
she was a driving
force behind its
cultivated – or
lab-grown – meat
growth media
and bioprocess
development
activities over the
last 18 months.
Before moving to Scotland,
Sheena was based in South Africa
and held several roles in biotechnology
and life sciences. In 2020 she was
appointed chief scientific officer for
Mogale Meat Company (now WildBio),
a startup developing cultivated meat
from wildlife species – an emerging
field that uses cell culture to produce
more meat with less livestock.
Concurrently, she served as chief
operations officer for MeatOurFuture,
an organisation accelerating the cellular
agriculture sector in Africa, and team
credited with delivering the continent’s
first cell-cultivated meat prototype.
Underpinning her knowledge of cellular
agriculture and stem cell cultivation,
Sheena has over two decades of
experience in microbial and mammalian
cell bioprocess innovation,
supporting new product
development
from concept to
manufacturing and
commercialisation.
At IBioIC’s FlexBio
– a facility hosted
at Heriot-Watt
University in
Edinburgh, which
focuses on derisking
the scale-up of
upstream and downstream
bioprocesses – Sheena will
support the innovation centre’s partners
and members across several projects
and sectors. Many bio-based products
fail to make it to market because of the
challenges associated with transferring
laboratory-based science to an industryready
process.
www.ibioic.com
The importance of
forging equipment PM
oday, ACE is offering the most
Tcomprehensive preventative
maintenance programme in the forming
and forging industry. The customised
programme not only includes training
activities and scheduled replacement
of consumables, but also develops
repeatable maintenance tasks and
follows PM best practices for forging and
forming equipment.
In this programme, the OEM first
conducts a preliminary review of any
existing PM programme documentation
of what is currently performed. This
includes the life cycle of frequently
replaced parts.
upset forging machines, forging rolls,
hydraulic forging, forming, compression
moulding, cold extrusion, compaction,
and roll ring preform presses along
with stretch forming and straightening
machines, solid die forgers, trim presses,
programmable die forgers, and customengineered
hydraulic presses.
Next, the OEM conducts a ‘health check’
to determine the equipment’s current
condition, running clearance, electrical
system, and pump performance. Based
on the results of the health check, the
OEM recommends corrective actions
to restore the equipment to its original
specifications.
ACE is in a unique position to utilise
the full documentation of equipment
in its broad portfolio of brands, along
with extensive maintenance and
repair experience accumulated over
many decades. With its core brands
founded in the 1800s, the company
offers a full line of products, including
standard mechanical forging presses,
In the next step, a customised preventive
maintenance programme is created.
This can vary, but typically involves
following best practices for lubrication;
daily visual inspections for signs of wear,
leaks, or damage; listening for abnormal
vibrations/noises when equipment is
running that can indicate underlying
issues; monitoring the presence of
dirt or other foreign particles that can
deteriorate the machinery’s efficiency;
regular calibration to avoid misalignment
or imbalanced equipment; and
documenting all checks, observations,
and maintenance tasks performed.
info-sales@AjaxErie.com
www.AjaxErie.com
IPN is sponsored by Raccortubi UK – see them on page 20 7

Industrial Process Technologies
ABB UNITROL 1000 excitation system awarded
DNV Cyber Security Type Approval
lassification society DNV has
Cgranted ABB UNITROL® 1000
excitation system Cyber Security
Type Approval – becoming
the first automatic voltage
regulator to achieve it. This
facilitates maritime operators in
meeting the new IACS UR E26
requirements more efficiently
and contribute to the security
of their vessels against cyber
threats.
In the maritime sector, ABB
UNITROL 1000 excitation
system is used for a variety of
applications on synchronous
machines ranging from 100kVA
to 80MVA. To help ensure
resilience in the face of potential
cyber threats, UNITROL 1000 has
been certified as of November
2024 for compliance with the
DNV Cyber Security Profile 1
(IACS UR E27), which is based on industry standard
IEC 62443-3-3 security level 1. DNV, also known as
Det Norske Veritas, is headquartered in Norway and is
the world's leading classification society, as well as a
recognised advisor to the maritime industry.
The primary purpose of a synchronous generator
on a vessel is to supply the necessary electrical
power for various on-board systems, including
lighting, machinery, navigation, communication
and propulsion. The UNITROL
1000 excitation system ensures
stable control of the synchronous
generator voltage, providing
rapid response to load changes
and maintaining required voltage
levels, even in harsh environments.
This reliability makes it a crucial
component for efficient and
consistent power generation, and
safety of the vessel.
UNITROL 1000 is the first
automatic voltage regulator to
comply with the IACS UR E27
requirements, which involves
‘Cyber Resilience of On-Board
Systems and Equipment’. The
new certification is especially
relevant for the maritime sector,
which is currently accelerating
its digitalisation with more
connectivity to onboard
equipment. Digitalisation brings
many benefits but, at the same time, it can expose
vessels to new cyber threats.
To reduce cyber risk, it has been mandatory for all new
ships contracted from 1 July 2024 to comply with IACS
UR E26 for ‘Cyber Resilience of Ships’. Having assets
certified according to IACS UR E27 for the on-board
systems provides important support for vessel owners,
designers and yards in achieving full compliance with
IACS UR E26.
We are ISO 14001 certified:
Committing to green initiatives
Since 1976, Charles Day Steels has campaigned
for green initiatives in the laser cutting industry.
We have strived to make environmentally conscious
decisions as part of our quality craftsmanship,
pioneering for change to ensure eco-manufacturing
is a staple part of our operations. This is why we’re
proud to announce that we are now ISO 14001
accredited at both Charles Day Steels and our
sister company, The Laser Cutting Co., which have
been certified for
their continuous
approach to ecofriendly
practices.
What is ISO 14001?
The ISO 14001
certification is
defined by the
international
standard for
environmental
management
systems (EMS),
instilling sustainable
practices within businesses in order to showcase
their ongoing commitment to environmental
improvements. Implementing the EMS framework
ensures that we have made significant progress in
understanding sustainable policies, recognising
impacts and opportunities, monitoring eco
performance, conducting audits and reports,
providing staff training and managing our carbon
footprint.
Why is ISO 14001 important?
The ISO 14001 is currently held by over 500,000
companies worldwide, with numbers expected
to rise as the push for sustainability is no longer a
consideration but rather an expectation. Not only
does achieving such accreditation ensure a positive
environmental impact, but it has proven to identify
efficiency opportunities and reduce expenses.
ISO 14001 ensures a globally recognisable symbol
of commitment towards
eco-practices, developing
credibility and showcasing a
trailblazer approach towards
the future of manufacturing
processes.
Our journey to sustainability
As part of our sustainablecentric
ethos, we have
invested in multiple resources
in a transition towards
clean energy, including our
large-scale renewable energy
source, installing 1,346 solar
panels across our two sites covering approximately
20,000 square feet. We have complemented this
in the next phase of our sustainable journey by
funding a new fleet of electric forklift trucks.
Stepping away from traditional diesel and petrol
solutions has greatly benefitted Charles Day Steels,
not only as an eco-forward brand but also as one
that ensures reliability, lower maintenance, and a
healthier environment.
With the DNV certification ABB mitigates the
occurrence of, and downtime caused by, cyber
incidents due to potential cyber-attacks. Moreover,
DNV accreditation supports vessel operators, offshore
operators and marine OEMs in demonstrating the
resilience of their systems. This not only streamline
the certification processes but also enhances
overall cyber security awareness. Additionally, DNV
recognition aligns well with the International Maritime
Organisation’s (IMO) resolution MSC.428(98), which
focuses on safeguarding power and automation
systems on board ships, as well as ensuring the
confidentiality and integrity of data in remote
connections.
https://new.abb.com/power-electronics/
excitation-and-synchronization/
Unitrol-excitation-systems/unitrol-1000-series
www.dnv.com/services/
cyber-secure-class-notation-124600
Our dedicated team at Charles Day Steels are
committed to the quality of our profile-cutting
services, such as laser, flame, waterjet and plasma
cutting. We pledge to create sustainable awareness
and a positive influence on the future of the
manufacturing sector. We ensure that our team
remains aware of challenges when tackling waste
and harmful emissions, intending to create healthier
conditions and meet environmental compliance
standards. Charles Day Steels is devoted to our
service, the quality we can assure our customers and
our guarantee for future sustainable solutions.
Contact
0114 244 5544
sales@daysteel.co.uk
www.daysteel.co.uk
8
IPN is sponsored by Raccortubi UK – see them on page 20

Industrial Process Technologies
IPN is sponsored by Raccortubi UK – see them on page 20 9

Print & Packaging
You do get what you pay for…
When it comes to power transmission
chain, Tsubaki proves that buying a
quality product results in significant
life-time cost savings
The climate in most industries at the
moment is focused towards cost
reduction to protect margins. While this
is a noble pursuit, and one that can offer real
benefits to a business and its customers, it is
important that when it comes to procurement
the Total Cost of Ownership (TCO) is
considered over initial cost savings. While
some components may seem like the cheapest
solution in the short term, they can quickly
prove expensive if regular maintenance, repair
and replacement work becomes necessary.
Tsubakimoto, the world’s leading manufacturer of
power transmission chain, believes that the key
to real world cost savings lies in an extended, low
maintenance, operating cycle.
All too often when we hear about a business
cutting its costs, we hear in the same sentence
that the cuts have been achieved by sourcing
cheaper components during procurement.
However, while these savings may look
appealing in the short term, the only real way to
gauge success is to look at the total cost of the
product throughout its life. Cost of installation,
maintenance requirements, downtime caused by
early failure and replacement are all hidden costs
which can add up when a budget component is
specified.
Power transmission chain in particular is an
area where many procurement managers may
feel they can reduce costs by specifying budget
chains. Because the technology is apparently so
simple, and there are few outward differences in
appearance between brands, it would be easy
to assume that this is an area where budget
components may be justified. However, the truth
is very different; a chain which has been properly
Cost saving comparison table showing the differences between a
Standard chain and a Tsubaki Lambda Lube-Free chain
specified and well produced,
using high quality materials,
can often earn its initial
procurement cost back many
times over when compared
with cheap chain.
Jake Yamamoto, Sales &
Marketing Director for
Tsubakimoto Europe,
comments, “Initial procurement
is just one cost that needs to be
considered when determining
the TCO of power transmission
chain. After procurement there
is installation time, which can
vary greatly between products,
as well as the necessary
maintenance requirements –
such as lubrication or removing
links due to elongation. Then
of course there is the cost of
replacement. A chain with a
shorter life will need replacing
which not only causes down
time but also introduces a
further round of procurement
into the equation. When all of
these hidden costs are taken into consideration
it is easy to see how budget chain can quickly
become a false economy.”
The ability for a premium chain to offer significant
TCO savings has been experienced first-hand by a
food producer who was looking for an alternative
roller chain solution for its cake production line.
The basic 12B chain that it specified as standard
had an average life span of 9 months despite
regular maintenance. The plant’s management
was concerned about the regular replacement
costs and approached Tsubaki to
see if an alternative solution could
be provided.
Having conducted a site inspection,
the Tsubaki engineer specified
Lambda lube-free chain. The
innovative Lambda chain does not
require any external lubrication,
which gives an instant maintenance
cost saving. As the chain surface
is dry, any contamination risk is
avoided. The chain bearing surfaces
remain lubricated, which minimises
wear and offers a much longer
operating life.
The procurement cost for a single
length of Lambda chain was almost
150% more than the cost for the
basic 12B chain – which may have
put a lot of operators off. However,
Tsubakimoto proves that buying a quality product results in
significant lifetime cost savings
once installed, the chain lasted for 40 months
without the need for any maintenance. Over 40
months the basic chain would have been replaced
four times and accrued regular maintenance
costs. As such the Lambda chain was almost 45%
cheaper to run which represented a saving as
shown in the table (bottom left).
If you take into account lubrication and
replacement maintenance time, then the TCO
figure starts to look more realistic, and closer
to 100% more expensive. This is also without
adding any potential downtime costs. The
chain is replaced during a routine maintenance
window, then there is no figure there, but, if the
plant could be up and running instead of being
stopped while the roller chain is replaced then
the cost per hour of lost production can easily run
into thousands.
Jake Yamamoto continues, “Tsubaki invests
heavily in R&D and offers a wide range of
products which have been designed for all types
of industries and environments. This means
that for most applications, even traditional
hard wearing ones, we are able to specify a
solution which will last many times longer than
a basic chain. We will conduct a site visit prior to
specification to make sure that we understand the
unique requirements of every job so that we can
provide an accurate estimate for our chain’s TCO.”
+31 (0)78 6204000
richard.poldervaart@tsubaki.eu
https://tsubaki.eu
10
IPN is sponsored by Raccortubi UK – see them on page 20

Throw open doors to
young talent
The Young People in Print team,
a group of volunteers dedicated
to inspiring the next generation
of employees in the print industry,
supported companies from across
the UK to throw open their doors on
23 October 2024 to welcome visits
from local schools and colleges.
Print & Packaging
Paul Stead, Sales at ASL Group and
YPIP volunteer, stated, “We’ve been
running open houses with individual
printers, helping them to attract
students from local schools and
colleges to visit and explore what the
print industry can offer them. While
this approach has been welcomed,
it’s clear we need to do something on
a far broader scale if we’re going to
truly make an impact. International
Print Day seems the logical day to say
to the education and careers system
in the UK that the print industry is
seeking new talent, come on in and
see what we have to offer!”
International Print Day marked
its 10th anniversary in 2024. It is
an annual celebration that brings
together printing professionals from
around the world to celebrate the art,
science and innovation of print.
The YPIP team aimed to offer a
nationwide experience, where
printers and their supply chain
companies – from OEMs to
substrates, inks, adhesives and
software businesses – run open
houses, inviting local students to visit
and see what the print industry is all
about.
The YPIP team was committed to
linking companies to their local
career hub so they could get local
schools and colleges on board and
plan the numbers visiting directly. It
also provided an agenda for the day
and a PowerPoint deck to support
companies if required.
Contact
www.ypip.co.uk
IPN is sponsored by Raccortubi UK – see them on page 20 11

Print & Packaging
Kongsberg PCS launches
new MultiCam router
ongsberg Precision Cutting
KSystems (Kongsberg PCS)
has recently showcased its latest
innovations at the PRINTING United
expo, elevating standards for superior
routing with the launch of the new
MultiCam Apex3R Evo and giving an
American debut to its award-winning
Kongsberg Ultimate digital cutting
system.
The reveal of these latest advances in
technology underlines Kongsberg PCS’
commitment to developing solutions
that address pain points for rigid sign
makers and corrugated converters
and help businesses to maximise
productivity and quality.
“As we celebrate 35 years of MultiCam
success, we are thrilled to be unveiling
the new Apex3R Evo at PRINTING
United,” said Matt Thackray, VP &
General Manager of Kongsberg PCS
operations in America. “Engineered for
a broad array of applications, this latest
evolution of our flagship machine
signals a new era in high-performance
routing capabilities. With its perfect
balance between performance and
precision, it sets a new standard
for routers, combining incredible
versatility with superior precision, all at
a competitive price.”
The Apex3R Evo also features a newly
designed condensed knife system,
upgraded tapping features to simplify
and streamline production, and an
improved dust boot providing better
particulate pick-up and operatorfriendly
quick-change bristles or glide
pad. The new surface probe can also
measure dimensions, tolerances, and
surface finish of the workpiece, detect
changes or errors, and help with
complex curved surfaces. Collet and
ATC spindle options range from an
impressive 24-32K RPM and up to 13.3
HP, making the Apex3R Evo suitable
for a wide range of jobs using different
tools and materials.
www.multicam.com
www.kongsbergsystems.com
Unlock packaging
brilliance
With countless products
competing for consumer
attention, capturing your target
market’s interest has never been
more important. Packaging is
a powerful tool to make that
connection, and digital printing is
a game-changer when it comes to
delivering the speed and flexibility
needed to make your packaging
unforgettable. Did you
know 72% of
shoppers say
packaging
influences
their buying
decisions
(Ipsos)? With
its high-quality,
sustainable, and
fully customisable
designs, digitally
printed packaging is the
secret weapon your brand
needs to cut through the noise and
leave a lasting impression.
With premium packaging designs
boosting shelf appeal by up to 30%
(Packaging Digest), the quality of
your packaging is more important
than ever before. Digital printing
uses bright and bold colours, crisp
imagery and detailed finishes to
create a premium look and feel. It
enhances the overall perception of
your brand and shows customers
you’re willing to go above and
beyond to provide a high-quality
option. It also helps your products
to stand out on shelves and screens
while creating a
sense of trust and
professionalism
that helps set
your brand apart.
Considering the
benefits, it’s easy
to see why digital
flexible packaging
has made a name
for itself as one of
the best options for
ambitious brands looking
to stand out and make a statement.
Whether you’re looking for custom
packaging boxes with a logo or need
last-minute packaging for a seasonal
promotion, we can help. Get in touch
with Smurfit Westrock to find out
more today.
www.smurfitwestrock.com
12
IPN is sponsored by Raccortubi UK – see them on page 20

Controls, Drives & Automation
Horner Automation Group releases
innovative NEW products
Horner Automation Group are global
leaders in automation control solutions
with over 30 years of automation
experience providing all-in-one controllers
with cloud computing functionality, offering
solutions for industrial processes on a global
scale since 1986.
Since its inception, Horner Automation Group
has enabled its clients to save time and money
by offering cost effective solutions and ensuring
meaningful data that help boost productivity.
Horner Automation Europe is part of the
world-wide Horner Electric Group that was
founded in 1949, and have been designing PLCs,
Communication Products, HMIs and their related
products since the early ’80s.
Based in Cork, Ireland, Horner Ireland Limited is
the European Headquarters of the Group and
was founded in 1997. Promoting an ethos that is
to design and manufacture innovative products
that are extremely easy to use and provide
significant value to its customers, Horner Ireland
Limited pride themselves on being the industry
leading provider of all-in-one controllers. From
Cork, they provide full support for European
customers and distributors including European
Logistics, Manufacturing, Product Design and
Development, Custom Product Development,
and Technical Support for their range of
Programmable Logic Controllers and Human
Machine Interfaces that are widely used across
industry.
The Horner OCS Range of PLC/HMI
combined controllers
In this article we are going to spotlight some
of its most popular products, starting with its
range of OCS controllers. Horner has combined a
controller, operator interface, I/O, and networking
into a single unit OCS (Operator Control
Station). This station ultimately provides a better
control system solution for original equipment
manufacturers, integrators and end-users.
More often than not, all-in-one controllers are the
popular choice because of their ease-of-use, cost
savings, and flexibility. Since 1998, OCS has been
used in various industrial controls and automation
applications including Power Management and
Backup Generation, Water Treatment, Compressor
Control, Custom OEM products, Automotive Parts
Manufacturing, Mobile Machinery, Renewable
Energy, Packaging Machinery, and so much more.
OCS has a vast range of local and remote I/O
systems and communication abilities that range
Horner OCS can be used effectively in a
wide range of applications
from integrated fieldbus, ethernet, cell and phone
modems, serial ports and protocols along with
mass data storage capabilities that are tightly
integrated and easy to use.
Another product range designed to elevate your
industrial automation operations are the Canvas
Series PLC HMI Controllers. These are perfect
if you’re looking to streamline control in your
setup as it includes innovative features that make
Canvas Series Controllers a powerful choice for
seamless, intuitive control.
The benefits of Horner’s latest all-in-one
controllers are endless, and include three main
features. Firstly, it incorporates enhanced graphics
– the best Horner has ever offered! These include
alarms, recipes, and trends that have all be
redesigned from the ground up.
Secondly, it features a Dual Core Microprocessor
which means when you take advantage of the
new graphics you get one dedicated core for
Graphics, and one dedicated core for Logic,
resulting in faster and more consistent scan times.
Thirdly, Canvas has built-in IIOT Protocols which
include MQTT Sparkplug, as well as Remote
Visualisation with WebMI.
Canvas will initially be available in five different
colour touchscreen sizes ranging from 3.5” to
10.1” diagonal. Further highlights include the
Canvas 5, featuring a 4.3” colour touchscreen
and 12” built-in I/O points. The Canvas 10D also
Canvas All-in-one Controllers (HMI +
PLC)
features a 10.1” colour touchscreen and five builtin
I/O options ranging from 22-42 points of I/O.
All Canvas models include a microSD slot, USB for
programming, FLASH drive support, RS232/485,
CAN for I/O expansion and CANopen support, and
Ethernet port(s) supporting multiple Industrial
Ethernet protocols.
Cscape 10
All OCS applications are developed with a
powerful and secure programming package
called Cscape . Cscape is used by automation
professionals to configure every aspect of their
OCS controlled machine control applications,
and includes logic development using Ladder
Logic and other IEC61131 languages, screen
development, user interface design, network
communications, I/O configuration, into an
all-in-one software package. Cscape and OCS
were the first to perform all these functions in a
unified control platform using a single software
development package in their initial version in
the late 1990s.
Cscape 10 software is the latest release from
The Horner Automation Group and continues
the legacy of innovative, powerful yet easy-touse
software that has continued to be provided
completely FREE for more than 25 years.
The highly-anticipated Cscape 10 features
a redesigned user interface and among its
dozens of improvements, also includes the
newly developed Advanced Graphics Engine.
As mentioned earlier on in this focus piece, the
Advanced Graphics Engine supports several
graphic building blocks for user interface design
that have been reimagined from the ground-up.
These include (but are not limited to) Trend, XY
Graph and Scatter Graph objects, a Recipe object,
Alarm objects, and a Video playback object.
It also incorporates additional features such as
gesture and keyboard/mouse support, improved
download speeds, and further updated objects
across the board including buttons, indicators,
data fields, and switches.
Contact
+353 21 4321266
sales@horner-apg.com
https://hornerautomation.eu
14
IPN is sponsored by Raccortubi UK – see them on page 20

Dematic wraps up
automation solution
ematic has recently completed
Dthe final steps in installing and
commissioning a compact automation
solution featuring an AutoStore system
for Spanish 3PL Grupo Servicio Móvil.
The new solution manages the storage
of medical supplies for one of Madrid’s
largest hospitals.
The project represents an ongoing
collaboration between the two
companies dating back to 2012 when
Grupo Servicio Móvil became the first
company in Spain to install a Dematic
Multishuttle® system at its Negreira site
to serve healthcare customers in the
region.
The family-run company with
headquarters in northwestern Spain
has been a leading third-party logistics
supplier to the healthcare market in
Spain for more than 30 years and has
expanded its operations into national
governmental sectors and historic
archives. Grupo Servicio Móvil has
built its reputation on providing high
quality standards in the services they
deliver and in the service agreements
they negotiate. They rely on providing
minimum lead times to meet the
requirements of the markets served by
their customers.
For its healthcare customer in Madrid,
Grupo Servicio Móvil installed a
warehouse very close to the hospital,
which came at a premium real
estate cost, so an efficient, extremely
compact solution was a top priority.
The energy cost reductions associated
with AutoStore systems –the robots
utilise regenerative energy along
with warehouse lights-out operation
capabilities – are additional benefits.
To meet the needs of the hospital, the
3PL healthcare specialist needed to
automate storage, retrieval and sorting
processes as well as improve picking and
sorting accuracies, which would lead
to improved inventory management
and order fulfilment. Additionally,
scalability to adapt to changing business
needs and growth over time was also
a requirement. The Dematic solution
covered each one of these aspects.
www.dematic.com
Controls, Drives & Automation
Custom design and fast
delivery of IM B5 squirrel
cage compressor package
motor with support foot
enzel pitch
Mup with yet
another quick
delivery to UK.
When a customer
on the Wirral
suffered a failure
of a critical 600kW,
6,000V, 4pole
compressor motor
his immediate response was to ask the
compressor packager for a replacement.
With a like for like OEM replacement not
available in under 30 weeks and his only
alternative to hire diesel driven plant at
extremely high monthly rentals it was
not looking good!
However, one call to Menzel Motors from
his Service Partner and frowns turned
to smiles as Menzel confirmed they had
configured a similar set up for other
seemingly captive customers before.
A review of current available stock, a
drawing and images showing how the
motor would be configured in 2-3 weeks
and an order was placed.
Within fourteen
days the motor was
delivered to the
UK site ready to be
installed!
Menzel continue to
be the go to brand in
time of real need for
quick replacement
motors.
Performance data of the squirrel cage
compressor motor:
n Menzel motor type: MEBKGR400L-04
n Motor standard: IEC/EN 60034-1
n Nominal power: 600kW
n Nominal voltage: 6,000V (6kV)
n Nominal frequency: 50Hz
n Number of poles: 4 poles
n Nominal speed: 1,490min-1
n Design: IM B5
n Frame Size/Shaft height: 400mm
n Degree of protection: IP 55
n Cooling type: IC 411 TEFC Totally
Enclosed Fan Cooled
n Weight: 4,200kg
+49 30 349 922-0
www.menzel-motors.com
IPN is sponsored by Raccortubi UK – see them on page 20 15

Electrical & Electronics
Cable Services Group
invests in new cable
drum trailers
able Services Group, a leading
Cdistributor of specialist electrical
equipment and components, is pleased
to announce a major advancement in its
logistics capabilities with the addition of
five new cable drum trailers now based at
each of its five UK branches. This strategic
investment has increased the company’s
capacity for single drum deliveries while
streamlining the collection of empty
drums from sites across the country,
resulting in greater service efficiency and
cost savings for customers.
Cable Services will use the trailers in
conjunction with its existing fleet of
Mercedes flatbeds, Sprinters and Hiab.
This new facility will improve service
delivery times and eliminate the need for
external agencies or third-party logistics.
By adopting this self-sufficient approach,
Cable Services will maintain control
over every stage of the delivery process,
enhancing fuel efficiency and minimising
delays for a more streamlined and
environmentally conscious service.
With this investment, Cable Services
Group will continue to improve service
standards and guarantee responsive,
reliable and rapid deliveries to sites
nationwide. Customers can now also
benefit from a next-day delivery service,
subject to stock availability and order
specifications.
To ensure the success of this expansion,
the group’s transport team underwent
rigorous training, and all drivers now hold
Class C and Class C1 licenses. This training
not only ensured that the team had the
necessary skills to handle and deliver
cable drums efficiently, but also that they
met all relevant compliance and safety
standards.
sales@cableservices.co.uk
www.cableservices.co.uk
Henkel and Teca-Print
partner
enkel and Teca-Print have
Hannounced a partnership in the pad
printing field of printed electronics. The
collaboration aims to further drive the
adoption of pad printing solutions in
emerging technologies such as antenna,
digital healthcare, 3D electronics, and
smart mobility by supporting customers
in accelerating their projects. Based on
the partners combined expertise Henkel
and Teca-Print will offer seamless product
recommendations from R&D to final
production processes as well as joint trial
possibilities and feasibility studies.
Henkel is an industry-leading supplier
of printed electronics materials and
services. The broad Loctite portfolio
of functional inks includes conductive
inks and paints as well as resistive and
dielectric inks. Henkel’s portfolio and
four decades of material formulation
expertise enable the company’s
partners to develop printed electronics
applications tailored to the specific
properties demanded by industrial
customers – for example in the
manufacturing of membrane switches,
flexible circuits, force sensors, heating
elements, and medical biosensors for
solutions in healthcare, automotive
and consumer electronics. To further
address the challenge of 3D parts
functionalisation the company has
recently developed a new range of
functional inks that can be applied by
pad printing technology.
For more than 50 years, Teca-Print has
played a leading role in the evolution of
pad printing technology. The company’s
equipment and systems are developed to
meet the specific needs of its customers.
Teca-Print not only ensures the highest
quality and accuracy with its pad printing
systems, but also provides cutting-edge
software for process enhancement.
The comprehensive product line
features complex automation solutions,
specialised and standard pad printing
machines, along with a full range of
peripheral equipment, accessories and
consumables including printing pads,
inks and cliché plates.
www.henkel.com
www.teca-print.com
Oil, Gas & Offshore
16
IPN is sponsored by Raccortubi UK – see them on page 20

UK Metals Expo 2024 exceeds expectations, sets
the stage for future success
aerospace and automotive to construction and
renewable energy – demonstrates the Expo’s
central role in connecting the entire metals supply
chain. This year’s exhibitors showcased cuttingedge
solutions tailored to a wide variety of sectors,
reinforcing the event’s position as a critical hub for
innovation and collaboration.
Review – Top Exhibitors
UK Metals Expo 2024, held at Birmingham’s NEC
from 11-12 September 2024, concluded with
resounding success, exceeding expectations for all
involved. With overwhelmingly positive feedback,
the event has laid a solid foundation for an even
bigger and more impressive show next year.
In just three years, the Expo has become a
cornerstone of the industry calendar, boasting 300
exhibitors and drawing 7,500 industry professionals
from 51 countries. The Expo brought together
companies, buyers, supply chain partners, and
industry peers, fostering meaningful connections
and opportunities for growth across the entire
metals supply chain. This year saw a 51% increase in
attendance, with a satisfaction score of 8.3/10 from
the post-show survey.
In addition to the impressive exhibitor presence, the
Expo fostered an environment ripe for networking
and deal-making. Many attendees reported securing
new business partnerships and contracts, reflecting
the Expo’s role as a facilitator for tangible growth
and collaboration within the metals industry.
With attendees and exhibitors from 51 countries, UK
Metals Expo continues to grow its global influence,
becoming a major international platform for the
metals industry.
This year saw a marked increase in cross-border
collaborations, as businesses from around the world
explored new markets and partnerships.
A heartfelt thank you is extended to everyone who
contributed to the success of this year’s event. Their
support has been invaluable, and the team is already
hard at work to deliver an even greater show in 2025.
Looking ahead, the 2025 Expo promises even more,
with organisers planning to introduce new features
such as custom workshops and also increase areas
with live demos and emerging technologies.
UK Metals Expo will return to the NEC, Birmingham,
from 10-11 September 2025, promising an even
larger and more dynamic event. Don’t miss out!
With the majority of exhibitors already confirmed
to return and fresh enquiries coming in from across
the globe, organisers encourage businesses to
secure their spots now to avoid disappointment.
This is our pick of the best exhibitors from this year’s
show, listed here in alphabetical order: Alloy Heat
Treatment, CBAM, GSA Environmental, Howat Group,
Marshall Harmony, MEPS International & Raccortubi
UK. Further details can be found on this page and
the next three.
The diversity of industries represented – from
Alloy Heat Treatment
For over 50 years a Dudley-based
business has operated as nothing less
than a centre of excellence in aluminium
heat treatment. Alloy Heat Treatment
– or AHT – serves the leading names in
aerospace, automotive and advanced
engineering from its Peartree Lane
premises.
https://ukmetalsexpo.com/exhibit
The combination of leading-edge
technology and years of experience
enables AHT to deliver a wide range of
aluminium heat treatments including
solution treatment, rapid quenching,
setting and ageing. The business places
great emphasis on seeking approvals
and is particularly proud of being part
of NADCAP (National Aerospace and
Defence Contractors Accreditation
Programme).
Its list of approvers for some of the
biggest names in engineering and
includes Airbus SAS, BAe systems, Boeing,
Rolls Royce and Westland Helicopters.
AHT is the largest sub contract heat
treater in the UK offering only heat
treatment of aluminium alloys. As well
as offering its extensive range of heat
treatment services. To complement its
heat-treatment processes, AHT offers an
advanced Quantum E ScanArm due to
the Quantum E being portable and quick
to set-up, as we are now looking to offer
an efficient scanning service, not only to
our heat treatment customers, but also to
customers that require a scanning service
without our heat treatment service.
Contact: Ian Perks, Sales/New Projects
Manager
+44 (0)1384 456777
sales@alloyheat.co.uk
www.alloyheat.co.uk
IPN is sponsored by Raccortubi UK – see them on page 20 17

GSA
Environmental
(GSAe) is a highly
skilled engineering
and technology
provider and
process licensor
with 25+ years
global project
experience in the
remediation and reprocessing of a
wide range of industrial waste.
Our strategy is to contribute to the
planet’s sustainability by extracting
critical metals from industrial waste.
GSAe provides new solutions to
environmental problems posed by
harmful industrial waste products,
using proprietary technology. The
ultimate goal to achieve a zerowaste
industry by transforming
waste into valuable by-products
using commercially viable methods.
GSAe uses advanced technical
capabilities across diverse industry
sectors to contribute to the growth
of the Global Circular Economy. We
partner with global refining and
processing industries to optimise
our proprietary technologies and
develop innovative methods of
remediating waste products. GSAe
provides viable and economic
Review – Top Exhibitors
Howat Group thrives at UK Metals Expo 2024
Howat Group PLC celebrated a highly
successful presence at the UK Metals Expo
2024, showcasing the expertise and innovation
of its sector-leading brands: AMS, Ancon, and
ESS. With representatives from all three business
units, the event proved to be a dynamic platform
for networking, collaboration, and highlighting
Howat Group’s industry-leading capabilities.
An ISO 9001-certified stockholder, processor,
and global supplier, Howat Group offers a
comprehensive portfolio of products, including
low alloys, stainless steels, and high nickel alloys.
The company serves a diverse range of industries
with solutions tailored to both standard and
bespoke specifications, providing materials
in various forms such as bar, bored bar, tube,
pipe, forgings, and rolled rings. Additional
metal management
services include cutting,
processing, heat
treatment, testing, and
semi-finished machining.
Operating out of an
80,000ft 2 state-of-theart
stockholding and
distribution facility in
South Yorkshire’s scenic
Dearne Valley, Howat
Group further extends
its reach with regional
sales offices in the North
East, Midlands, and
headquarters in Stirling,
Scotland. The company’s
European presence,
bolstered by sales offices
in France and Italy,
ensures personalised
local service to its international customer base.
Strengthening relationships and driving
sustainability
Joanne Varns, Sales Director of ESS, reflected
on the Expo’s value, “We were thrilled to
reconnect with existing customers and forge
new partnerships with both clients and suppliers.
The event provided invaluable opportunities to
discuss emerging challenges and solutions within
the metals sector.”
One of the key topics of discussion was
GSA Environmental Ltd
solutions for emerging and legacy
waste challenges to align with the
global green energy strategy.
The GSAe team has the full
suite of skills from extensive
financial, management and
project management expertise,
combined with technical capability
in environmental and materials
engineering, to provide metal
recovery solutions to industry. We
own a state-of-the-art laboratory
with a 200Lt Pilot Plant capacity
where our highly experienced
chemical and metallurgical team
can leverage advanced metallurgical
processes to maximise resource
recovery and minimise waste and
deliver commercial solutions.
Contact
+44 (0)1522 437161
contact@gsa-environmental.com
www.gsa-environmental.com
the upcoming EU
and UK Carbon
Border Adjustment
Mechanisms and their
anticipated impact on
the UK metals market.
These conversations
underscored Howat
Group’s commitment
to leading sustainable
practices and preparing
for future regulatory
landscapes.
Investment in
innovation and
eco-efficiency
Justin Carpenter, Plant
Manager at the Dearne
Valley facility, highlighted
the company’s strategic
investments, “The recent
refurbishment of our distribution site, combined
with the anticipated arrival of two new electric
side loaders in Q1 2025, will significantly enhance
production capacity and eco-efficiency on the
shop floor.”
Howat Group’s dedication to innovation,
sustainability, and customer-centric solutions
continues to set it apart as a leader in the metals
industry.
To learn more about Howat Group’s capabilities
and services, visit: www.howatgroup.com
18
IPN is sponsored by Raccortubi UK – see them on page 20

Review – Top Exhibitors
Marshall Harmony & MH Executive
At Marshall Harmony we provide both Executive
Recruitment and General Recruitment
services for the manufacturing, engineering
and distribution industries in the Shropshire,
Staffordshire and West Midlands Areas.
Finding the right recruitment partner is so
important in today’s fast-moving and competitive
job market. In working
with Marshall Harmony,
it quickly becomes clear
that recruitment is an
investment rather than
a cost.
“This is not your usual
recruiter! Laura uses some
sort of magic to reach the
right people. They have
been our sole recruiter
for a number of years
and really supported our
company growth during
some pretty tough staff
shortages. Thoroughly
recommend for all roles at
all levels.”
In the past 3 years we have placed well over 250
amazing candidates. Of these 82% are still in place
at 12 months and beyond. When you compare this
to the UK average of 64% you can see we take our
role seriously.
We place people first not CVs. They need the
skills and experience but more
importantly the chemistry has
to click, your new team have to
‘feel’ right. We need to be able to
visualise them in that workplace
with you, sharing ideas and
growing the business.
Marshall Harmony
Training
We are proud
to announce
our partnership
and welcome
Gemma Crampton,
a seasoned
commercial
leader, coach,
and trainer to the
Marshall Harmony
family. With
two decades of
experience working with SMEs
and multinational organisations,
Gemma specialises in building highperforming
teams through bespoke
training and coaching programmes.
Her hands-on approach ensures
that business challenges are tackled effectively,
delivering tangible results.
Gemma’s focus will be on helping businesses and
leaders create exceptional workplace cultures
that drive better commercial outcomes. She
brings expertise in developing leadership and
A Short History of CBAM
To understand CBAM and its
purpose, it’s important to
first note that markets like the
EU, UK, and USA introduced
Emission Trading Schemes
(ETS) years ago to ‘tax’
energy-intensive industries
and reduce carbon emissions.
Industries such as cement,
power generation, and steel
were included under ETS
regulations.
Laura Davies
However, EU-based producers
subject to ETS faced higher
production costs compared
to overseas competitors in
regions without equivalent
carbon pricing. This created a
competitive disadvantage for
EU producers. Many buyers
therefore sought material and
product supply from cheaper markets, countries
without the emissions rules of the EU. Global
carbon emissions greatly increased because of
this.
To address these issues, the EU introduced
the Carbon Border Adjustment Mechanism
(CBAM). CBAM applies a carbon price to imports
of certain goods, ensuring a level commercial
playing field for EU producers. It aims to prevent
‘carbon leakage’ – the relocation of production
to countries with lax emissions rules – and
incentivises global manufacturers to adopt
greener practices.
Gemma Crampton
Does it affect you?
There are seven main categories, with the metals
sector one of the hardest hit. If you have precursor
materials or products covered by CN codes under
CBAM and you export to the EU, it will likely affect
you.
Understanding CBAM and what to do about it
has been the subject of much confusion. The
transition period leading up to 01 January 2026
is crucial for businesses to adapt to the new
regulations, so now is the time to act.
sales teams, creating
commercial environments
where everyone can
thrive. In collaboration
we are excited to launch a
mastermind programme for
MDs, founders, and leaders.
This initiative facilitates
both face-to-face and
virtual networking, offering
roadmaps for success and
safe spaces to engage,
inspire, and grow alongside
like-minded peers.
We know how crucial it
is for business leaders
to feel supported and
connected. We are creating a
community where business
owners can share ideas
and best practices in key
areas like recruitment, culture, leadership, and
commercial strategy. Together, we aim to provide
the insights, support, and collaboration needed
to navigate challenges and achieve sustainable
success.
For further information, contact:
Laura Davies
07495 783879
laura@marshallharmony.co.uk
Gemma Crampton
07769 265081
gemma@marshallharmony.co.uk
Demystifying CBAM and making
it work for your business
Auditel helps companies navigate
CBAM compliance obligations and
manage financial risks. They also
ensure that businesses not only
meet the regulatory requirements
but capitalise on opportunities for
innovation and sustainability in
their operations.
Auditel supports companies by
providing:
n CBAM Readiness Assessments
– Comprehensive evaluations
to determine your current state
of preparedness and identify
critical gaps.
n Customised Training and
Workshops – Tailored training
sessions for teams to understand
CBAM requirements and
learn how to manage and report emissions
effectively.
Practical CBAM Support
Struggling with data gathering, whether in
your business or with your subcontractors
and suppliers? Need help with calculations,
submissions or navigating legislation? Auditel has
practical support packages to ease the burden.
07886 283211
ukmetal@auditel.co.uk
www.auditel.co.uk
IPN is sponsored by Raccortubi UK – see them on page 20 19

Review – Top Exhibitors
Raccortubi UK: A leading supplier of highquality
piping materials for critical applications
he CTA Group is a
Tglobal powerhouse
when it comes to
delivering outstanding
performance in supplying
high-quality piping
materials for critical
applications. Creating
the perfect synergy
between production and
distribution, the Group
manufactures, stocks and
supplies piping materials
for critical applications
such as chemical and petrochemical plants, power
plants, shipyards, fertiliser plants & offshore platforms.
A recent name change saw its UK branch switch from
Raccortubi Norsk to Raccortubi UK. This positive
change better embodies who they are and also offers
a clearer identity to its UK audience. The change
also goes along with the names of all the other
international branches of the Group, Raccortubi
do Brasil, Raccortubi Middle East and Raccortubi
Singapore.
Based in Aberdeen, Scotland, Raccortubi UK
specialises in stockholding and distributing piping
material for critical applications with a particular focus
on the Oil & Gas industry, water treatment plants,
nuclear plants, and carbon capture projects.
Leveraging the Group’s ISO 9001:2015, ISO
14001:2015, and ISO 45001:2018 certifications, along
with PED and NORSOK
approvals, Raccortubi
UK demonstrates an
unwavering commitment
to quality. The company
is also registered
with Achilles FPAL
and SEQual, two key
industry standards for
UK distributors. These
credentials reflect
their dedication to
implementing best
practices, particularly in
buyer procurement processes.
Acting as the UK stockholding arm of the Group,
Raccortubi UK can easily bring in material directly
from its own plants for quick distribution around the
UK. Currently stocking around £2.5 million worth of
materials at its UK base, they can supply products like
Pipes, Fittings, Flanges, and Valves in the following
material grades: Stainless Steel, Duplex, Super Duplex,
6mo, Titanium and Nickel Alloys.
What’s more, Raccortubi UK also has access to the
Groups central stocks held in Italy, where it can
consolidate all deliveries from Italy via one weekly
selection, reducing any impact to clients that may
occur from transportation costs.
In addition to stocks held in the UK, they also have
their own in-house machining facilities and operate
a fully qualified NDT department providing such
services as Dye-pen, Ultrasonic, Hardness, Ferrite
check, PMI and full check analysis.
Since the Raccortubi Group was acquired by the CTA
Group in June 2023, it has enabled the company to
benefit from a larger target market, giving them a
bigger presence around the world. The ability to open
up new markets is an area Raccortubi UK has truly
taken advantage of, and one that highlights their
capabilities to supply a large range of pipes, fittings
and flanges in the following Carbon grades for project
work including API 5L X60/X65, ASTM/ASME A/SA 333
GR6, GR6/X52 Modified, API 5L GRB, X42, X52, API 5L
B/X42, ASTM/ASME A/SA 106/53 GR.B, and API 5L X70
grades all mainly from Tenaris.
01224 722299
uk@raccortubi.com
www.raccortubi.com/en/our-group/
raccortubi-uk
20
IPN is sponsored by Raccortubi UK – see them on page 20

Cycling towards a greener future on Earth Day
Earth Day took place on Sunday 22nd of April.
This day serves as a reminder of the urgent
need for collective action to address pressing
environmental challenges, such as climate
change, pollution, deforestation, and many more.
Embracing small changes in people’s everyday life
and day-to-day routines helps them to take a step
towards a more sustainable future.
Making small changes in transportation habits,
such as swapping a few car rides for cycling, can
have a big impact on sustainability. Whether
it’s commuting to work, cycling to the grocery
store, or enjoying a family bike ride, choosing to
cycle instead of drive is a simple way to live more
sustainably.
On average, cars emit 0.2kg (0.5 lbs) of CO 2 per
A greener
future for
fashion
The British International Education Association
(BIEA) hosted its STEM (Science, Technology,
Engineering and Mathematics) Forum 2024, a timely
event focusing on the vital role of science and
technology in creating a more sustainable fashion
industry.
This conference, scheduled for February 1, 2024,
from 2pm-5pm, took place at the Westminster
City Hall, London, UK, only a stone’s throw from
the Houses of Parliament, and was supported
by the Lord Mayor of Westminster, Councillor
Patricia McAllister. It came at a time of intensifying
environmental crises and featured fashion insiders
and disruptors, with the common goal of reducing
fashion’s outsized environmental impact.
By showcasing the insights of renowned industry
experts, the BIEA hoped to galvanise the next
generation of brilliant minds to hone their
scientific talents and transform fashion. The
forum also launched the BIEA’s Threads For The
Future Competition, which invited thousands of
talented students from a global audience to dream
up creative technologies to combat fashion’s
environmental impact.
In conjunction with expert insights and networking
sessions, the Forum also provided a platform for
collaboration, and idea exchange, while helping the
next generation of fashion innovators connect with
educators, professionals, and organisations that
share the common goal of making fashion more
sustainable.
www.biea.org.uk
mile driven, which can be saved by cycling.
For example, biking 10 miles instead of driving
could save around 2kg (4.5 lbs) of CO 2 emissions.
Cycling not only reduces carbon emissions but
it also helps to ease traffic congestion, making
Nexergy Holdings PLC and
Lorentz collaborate
exergy Holdings PLC, an industry leader committed
Nto enhancing sustainable energy solutions, is proud
to announce a strategic collaboration with Lorentz,
a visionary company pioneering the production of
green hydrogen. This partnership marks a significant
step towards advancing the sustainable energy
landscape and addressing the increasing demand for
environmentally-friendly fuel sources.
Production of green hydrogen is expected
to commence in 2024, with the potential
to reshape the future of energy and
transportation.
Commenting on the collaboration,
Jason Turner, Managing Director of
Nexergy, said, “Green hydrogen serves
as a highly efficient and eco-friendly
form of fuel, utilising water and solar
energy to power vehicles and industries.
This collaboration aims to leverage Lorentz’s
ground breaking technology to commercialise
green hydrogen, positioning it as a viable alternative
to traditional fuel sources.” Furthermore, the partnership
is set to provide seamless integration into existing
infrastructure, facilitating widespread access to this
innovative energy solution.
Nexergy Holdings Plc named
Company of the Year
exergy Holdings PLC, a pioneer in
Ngreen energy investments, has been
recognised as the ‘Company of the Year’
2024 in Green Energy Investment by
Energy Business Review Europe.
The Company of the Year Award from
‘Energy Business Review Europe’ comes
after a rigorous industry-wide selection
process that recognises Nexergy Holdings
PLC for its groundbreaking solutions,
investment, active participation in events
and conferences, recent expansions, and
product launches.
‘Energy Business Review Europe’ is a leading source of
insights and analysis within the energy sector, catering
to industry executives and decision-makers in renewable
energy, oil, gas, and emerging technologies. With a
commuting more efficient for everyone.
“Swapping four wheels for two is not only better
for the planet, but also offers many mental and
physical health benefits,” says James Whitten,
Marketing Manager at cycleGuard.
With summer approaching and longer evenings
ahead, cyclists have more opportunities to cycle.
However, the enjoyment of these rides can be
affected by a malfunctioning bike. Cyclists who
routinely clean and service their bicycles can
avoid major issues. Neglecting minor concerns
like rattling or squeaking may escalate into severe
problems such as a broken chain or flat tyre.
Read more bike maintenance tips at: www.
cycleguard.co.uk/bicycle-maintenance-guide
The potential applications of green hydrogen span
multiple industries, with endorsements from key players
such as Airbus, BMW, and JCB. Representatives from
Airbus have expressed confidence in hydrogen as a
crucial technology for achieving low-carbon commercial
aviation by 2035, highlighting its significance for
the aerospace industry. Additionally, BMW’s
Chairman of the Board of Management,
Oliver Zipse, emphasised the pivotal
role of hydrogen in enabling
emission-free mobility on a global
scale.
Lorentz’s patented technology,
with an initial project site
planned in Spain, is poised
to revolutionise sustainable
hydrogen production, paving
the way for decarbonisation in the
energy sector and beyond. Through
harnessing renewable sources like
wind and solar, the process employed by
Lorentz promises to significantly reduce carbon
emissions, offering a compelling solution for a greener
energy transition.
www.nexergyholding.com
readership of over 53,000 professionals,
it serves as a vital platform for staying
informed about the latest industry trends
and innovations.
Jason Turner, Managing Director of
Nexergy Holdings PLC, said, “We envision
a future powered by a diverse portfolio of
clean, renewable energy sources, where
innovative technologies can support
and deliver the energy needs of society
whilst supporting wider environmental
stewardship and economic growth.
Our mission is to be a core part of that future, and to
accelerate the adoption and transition to sustainable
energy by investing in pioneering companies that offer
scalable, clean eco-friendly solutions.”
https://nexergyholding.com
Environmental
IPN is sponsored by Raccortubi UK – see them on page 20 21

Hydraulics, Pneumatics & Compressed Air
EuroBLECH:
technotrans
Resource-efficient technology
for stamping and forming:
technotrans is introducing the new
generation of its compressed-airfree
spray lubrication systems at
this year’s EuroBLECH. The focus
is on the new spray.xact reflection
with an extended spray width. The
patented reflection method enables
homogeneous micro-quantity
lubrication of significantly less than
0.5 grams per square meter on ultrathin
sheets and coils. This makes the
system ideal, among other things,
for processing bipolar plates for
hydrogen production.
“We are consistently expanding
our solutions portfolio and the
application possibilities of our
systems – with a clear focus on
sustainability and real added value
for users,” says Hary Kosciesza,
Business Development Manager at
technotrans. “With the new spray.
xact reflection, we not only meet the
growing demands of the industry but
also set benchmarks in resourceefficient
micro-quantity spray
lubrication.”
Until now, the spray.xact reflection
was available with two valves and a
spray width of 200 millimetres. In the
new generation, the system is now
equipped with additional valves and
a significantly larger spray width.
The special feature of the system
is its patented process: The spray
streams from above and below are
reflected via a surface. This allows
micro-quantities of significantly less
than 0.5 grams per square meter to
be applied to workpieces. The spray.
xact reflection not only operates
energy-efficiently without the use of
compressed air but also conserves
resources as a closed-loop solution:
The medium that runs off the
surface is collected in an integrated
tray and fed back into the system.
Applications include the processing
of very thin bipolar plates for
hydrogen production.
www.technotrans.com
ELGi’s EG Series air
compressors
lucosur, one of the leading Spanish
Asurface treatment companies,
fulfilled their need for high-quality
and energy-efficient compressed air
with EG Series compressors from ELGi
Compressors Europe, a subsidiary of ELGi
Equipments Limited, one of the world’s
leading air compressor manufacturers.
Alucosur offers
a wide variety of
bespoke lacquer
finishes, specialising
in wood and
aluminium profiles,
purpose-built for
applications such
as windowpanes. A
family-owned firm
based in Andalucía
since 2014, the
company upholds
its reputation
for high-quality
finishings, excellent
customer service,
and prompt
response times.
Their ability to achieve a smooth finish
on their lacquered products requires
reliable and consistent compressed air.
The company was looking to replace
existing air compressors to achieve
better energy efficiency and ensure a
reliable compressed air supply as part
of its modernisation efforts. Alucosur
contacted ACOFRI, one of ELGi’s Channel
Partners in Spain, to find the right
solution. Following a thorough on-site
analysis of the compressed air demand
and requirements, ACOFRI installed two
highly efficient ELGi EG30 oil-lubricated
screw compressors, one of which
included a variable
speed drive.
ELGi’s highefficiency
airends
are equipped with
in-house developed
η-V profile rotors,
with the 4/5 lobe
combination,
designed to run at
low rotor speeds.
The combination
of these low
operating speeds
and operational
Variable Frequency
Drive (VFD) means
the EG Series oillubricated
screw air compressor lasts a
long time and can adapt to the changes
in demand and optimise the airflow,
saving energy costs.
Contact
www.elgi.com/eu
22
IPN is sponsored by Raccortubi UK – see them on page 20

British Safety Council
recognises organisations
British Safety Council has
announced the organisations
that have demonstrated they are
the ‘best of the best’ organisations
around the world in the past year as
winners of the prestigious Sword,
Globe and Shield of Honour awards.
The 71 Sword of Honour and nine
Globe of Honour winners also
demonstrated to an independent
adjudication
panel their proven
track record of
excellence in
managing risks to
workers’ health and
safety and/or to the
environment from
the organisations’
activities, with four
of these companies winning the
double – both Sword and Globe of
Honour.
This is also the second year that
the Shield of Honour has been
awarded to organisations which can
demonstrate excellence in wellbeing
management.
This year’s winning organisations
come from a broad range of
industry sectors in the UK, India,
the Middle East and Asia, including
construction, energy generation,
manufacturing, hospitality,
education, facilities management,
housing, wholesale and retail and
transport.
Mike Robinson, Chief Executive of
British Safety Council, said, “Many
congratulations
to all winning
organisations on
their achievements
this year, I applaud
them for keeping
their workplace
safe and healthy
and contributing
to safeguarding
the environment. All of these
award-winning organisations share
a commitment and willingness to
achieve the uppermost standards,
and we thank them for contributing
to achieving our vision that no-one
should be injured or made ill
through their work.”
Contact
www.britsafe.org
Holistic approach to
safety
Following the confirmation of 11
new UK green hydrogen projects
in the UK Budget announcement
Schneider Electric, a global leader in
the digital transformation of energy
management and automation, is
pushing for industry to take an
end-to-end approach to safety in
the green hydrogen value chain
to unlock global decarbonisation.
The need is critical as, according to
the International Energy Agency,
low-emission hydrogen production is
rising fast from a baseline of below 1
megatonne (Mt) in 2024, potentially
reaching 49 Mt by 2030.
With hydrogen set to play a pivotal
role as a renewable energy source
for the future, any investment must
be underpinned by a complete
approach to risk prevention that
protects a facility at every stage in
the lifecycle and in the value chain.
Schneider Electric is combining
this risk assessment with the use of
digital twins which enables rigorous
testing and brings data sets from
across process and electrical systems
together for insight into correlations
and behaviours. Once applied within
hydrogen facilities this approach can
then be applied as an end-to-end
model of across the whole energy
supply chain.
Incorporating safety in a hydrogen
production facility starts with
ensuring that safety is not an
afterthought but an integral element
of the design. The more time and
effort invested during this stage,
the safer a plant is throughout its
full lifecycle. With hydrogens highly
flammable nature, low ignition
energy, metal embrittlement and
small molecular size, construction
must include purpose-built
components, including Ex-rated
systems and materials that prevent
the risk of leakage, as well as
digital monitoring and control
systems that will react to high or
low temperatures, levels, flows and
pressures.
www.se.com
BlackBerry QNX safety
platform
BlackBerry Limited recently
announced an expansion of its
long-standing collaboration with
Intel Corporation that will enable
manufacturers to design, build
and safety-certify their industrial
systems and robotic applications for
progression towards Industry 5.0.
Industrial automation in safetycritical
environments, such as
manufacturing and warehouses,
is transitioning towards more
collaborative applications, where
machines work alongside humans
in shared workspaces. As these
systems evolve, Functional Safety
(FuSa) plays a critical component in
keeping machinery and personnel
safe. Compliance with IEC 61508
ensures that industrial systems
and robotic applications meet
the standard’s safety lifecycle
requirements.
“The collaboration between
Intel and BlackBerry QNX brings
to market a hardware/software
platform certified to IEC 61508
SIL 3 to simplify manufacturers’
development of and delivery of
Health & Safety
safe and secure systems,” said Grant
Courville, SVP Product & Strategy
at BlackBerry QNX. “The QNX® OS
is known for its security, reliability
and real-time performance, and
our expanded collaboration with
Intel creates a safety-certified
platform for industrial systems and
robotic applications where safety is
non-negotiable.”
As technologies become more
entwined with society, the need
for functional safety increases as
humans and machines collaborate
in unprecedented ways. This
platform helps accelerate the
development of safety applications
and streamline design architecture,
delivering cost and time savings
associated with achieving safety
accreditation and hardware
redundancies.
QNX OS is safety certified to
IEC 61508 SIL 3 which enables
manufacturers to build their FuSa
industrial systems and robotic
applications.
www.blackberry.com
IPN is sponsored by Raccortubi UK – see them on page 20 23

Waste Management
POR Machines: Market-leaders
in briquetting technology
Briquette Press
Machines compress
raw materials like
wood shavings, chips and
dust into small
log shaped
carbonneutral
fuel
sources and
have grown
in popularity
since The
Clean Air
Strategy 2019
announcement.
This introduced
the subsequent
banning of the
burning and sale
of wet wood from
2021, impacting many companies
nationwide.
The Italian recycling company, POR Micucci
Systems, appointed UK-based A & G Toseland
as their exclusive distributor and re-seller of
briquetting and shredding machinery across UK
and Irish markets. These machines are ideally
designed for small to medium sized companies
to convert wood waste into a saleable product
or useable internal fuel resource.
A & G Toseland Ltd was established in 1992 by
founding director George Toseland. The familyowned
business is based in Kettering and
supplies an extensive range of industry-leading
POR Micucci machines. Renowned across the
recycling sector, they are exceptionally costeffective
and precision-designed to convert
dust and other loose materials into a valuable
resource, negating the need for landfill. To date,
over 400 machines have been sold
across UK and Ireland, signalling
a clear growth trajectory in this
area.
“We have installed a briquetting
machine for demonstration
purposes at our Kettering facility,
with new customers always
welcome to trial materials for
potential fuel sources
or waste stream
management.
We work with
wood-fuelled
power stations
that repurpose dust
into a fuel source to
power the station. Many
of our customers come from the wood
industry or print and packaging sector and are
looking to repurpose
wood or dust or make it
more handable for waste
management,” explains
George.
The POR Micucci
briquetting machines
are built to high Italian
engineering specifications,
using superior
components
and assembly
processing.
In line with
Industry 5.0
and the circular
economy, they
are designed for
longevity, with
minimised maintenance and
downtime. All machines include: level
sensors, inspection doors with viewing panels,
remote controlled electric panels, superior
oil quantity and quality, adjustable vices to
maximise pressure and variable control of the
loading drawer, to suit compatibility with a
range of materials.
The range of machines includes the following
models:
n Junior
n A6
n A6 plus
n Standard
n A100N
n Oscar Plus
n Super Oscar
“We provide a fully comprehensive sales and
aftercare programme to all our
customers. From initial
inquiry to site surveys
and consultations, we
offer full installation from
our skilled engineers, with
training and handling and
maintenance throughout
the machine’s lifespan. Our
product range is designed
to suit all budgets
and capabilities and
we are more than
happy to advise
on the correct
one for different
material. If
you’re looking to
increase the value
of your wate, reduce
the costs of disposal, logistics,
handling and storage costs, in
line with The Clear Air Strategy to improve air
quality in your workplace, talk to us today.”
Covert your expensive waste stream into extra
revenue today.
Visit A & G Toseland Ltd at RWM (ESS) 2025:
17th-18th September, NEC, Birmingham (Stand
RS-H91). See the POR Micucci machines on
display and talk to the team.
01536 414401
07837 632080
bertie@briquettetech.com
www.briquettetech.com
24
IPN is sponsored by Raccortubi UK – see them on page 20

Micronics UX5000 ATEX Zone 1 Ultrasonic
Clamp-On Flow Meter
ABLE Instruments is the exclusive
representative for sales and service in the UK
and Ireland for the Micronics UX5000 Fixed ATEX
Approved, Zone 1 Ultrasonic Clamp-On Flow
Meter. The UX5000 offers a non-invasive, easyto-install
solution for precise flow measurement,
requiring no process downtime.
Certified for hazardous area use in Zones 1 and
2, it features an intrinsically safe measurement
system with wet-calibrated, matched transducers
for reliable accuracy. The UX5000’s design
includes a separate display (DCSIU) and
measurement unit (RMU) for flexible installation.
Made in the UK, this cost-effective flow meter is
well-suited for harsh and heavy-duty applications
across industries like chemicals, water, and oil,
with applications such as liquid hydrocarbon flow
measurement in oil processing and various flow
measurements in the chemical industry.
Features:
n Non-invasive, efficient, and easy installation,
no process downtime
n Certified for use in hazardous areas (ATEX Zone
1/2)
n Reliable measurement accuracy
n Separate Display (DCSIU) and Remote
Measurement
n Unit (RMU) allows flexibility in installation
The latest model of the
world’s most accurate
surveying gyroscope
DMT GmbH & Co. KG, an
independent, global engineering
and consulting company, launched
the newest model of the GYROMAT
series at INTERGEO 2024: the
GYROMAT 6000, the most accurate
gyroscope measuring system for
high-precision surveys, such as
tunnel construction or shipbuilding.
It combines the tradition of absolute
precision of the GYROMAT series
with a new feature that allows the
gyroscope to access even the most
difficult and confined spaces like
microtunnels and ship hatches.
The presentation of the GYROMAT
6000 at INTERGEO 2024 (24th-26th
n Cost effective metering for harsh, heavy-duty
applications
n Single and Dual Channel Options
n Remote System Setup and Monitoring
n Exceptionally low price point
The UX5000 uses a cross-correlation transit
time algorithm, transmitting ultrasonic beams
between downstream and upstream transducers
to measure flow velocity. The slight increase in
ultrasound speed, caused by liquid movement in
the pipe, results in a time difference T1-T2, and is
directly proportional to flow velocity.
The UX5000 clamp-on flow meter is designed for
use in ATEX/hazardous areas, offering protection
up to and including Zone 1. It provides easy
setup through Modbus RTU or Bluetooth, making
it highly versatile for various applications in
challenging environments.
To enhance this functionality, we offer an
optional upgrade: the latest Zone 1 compatible
Windows-based tablet hardware, the
Aegex 100M. This device enables users to set
up, commission, and communicate with the
UX5000, as well as download logging data, all
via Bluetooth. The key benefit is that this can be
done directly in the Zone 1 area, eliminating the
need for hotwork permits or process shutdowns,
thus improving efficiency and safety.
September), an exhibition and
platform for innovative solutions in
geoinformation technology, reflects
DMT’s commitment to innovation
and excellence and is a significant
step forward in the evolution of
precision surveying technology.
Jens-Peter Lux, DMT Managing
Director and Head of Natural
Resources & Infrastructure of the
TÜV NORD GROUP Business Unit
Energy & Resources, highlights how
the GYROMAT 6000’s combination of
high precision and portability is set
to redefine surveying, “The GYROMAT
6000 is the next generation in
surveying, providing engineers with
unparalleled accuracy and reliability.
Its advanced features, especially its
portability, will significantly improve
the surveying process and allow
engineers to push the boundaries
of what is possible in precision
measurement in challenging terrain
and under difficult conditions.”
www.dmt-group.com/products/
geo-measuring-systems/gyromat.
html
Test, Measurement & Laboratory
https://247able.com/product/micronicsux5000-atex-zone-1-ultrasonic-clamp-onflow-meter
IO-Link touch probes
PETER HIRT GmbH is expanding
its product range of IO-Link
touch probes. In addition to the
T100 and T500 models, the smaller
T200 and T070 series are now also
available. As well as being used for
high-precision tactile measurement
tasks, IO-Link touch probes are
suitable for a wide range of other
applications. It is not only the
simple digital integration that is
impressive – the fact that the sensor
and cable can be separated at the
measuring point also significantly
reduces the installation effort.
Thanks to over 30 years of
experience in the
manufacture of highprecision
ball
bearings, the
IO-Link
touch
probes
in the T series
are characterised by
precision, robustness and
durability. The large number
of models and a wide range of
accessories enable the simple
realisation of numerous measuring
tasks. Additional models and
customised measuring systems can
be quickly implemented as IO-Link
variants thanks to the variable
modular system.
PETER HIRT GmbH has been a
manufacturer of precision linear ball
bearings, measurement technology
and precision mechanics for over
30 years. The portfolio includes
standard products as well as OEM
products and assemblies. Thanks to
its agile size, the owner-managed
company is committed to quality
and flexibility. By specialising in
small and medium series, customers
benefit from stable product quality
and product life cycles of several
decades.
Contact
+41 44 251 24 39
info@peterhirt.com
www.peterhirt.com
IPN is sponsored by Raccortubi UK – see them on page 20 25

Machining & Engineering
Charles Day Steels unveils
revolutionary Laser Bevel
Cutting technology!
A pioneer in metal profiling, Charles Day Steels,
proudly announces the launch of their progressive
50-degree Laser Bevel Cutting machine
bevel cutting, the process becomes more
streamlined and cost-effective. This is
particularly effective when dealing with
harder material such as wear and amour plate
which carry with them the challenges of
machining harder materials.
Charlie Day, grandson of the Founder and
Sales and Business Development Director
at Charles Days, spoke about their latest
investment, “With the launch of our new
Laser Bevel Cutting technology, we are taking
a significant step forward in our service
capabilities by providing fabrication-ready
parts in a single process. This addition means
we can offer clients the very best value not
just in our cutting service, but also through
reduction downstream fabrication costs.”
This innovative addition to their
extensive suite of laser cutting
and profiling services promises to
redefine efficiency and precision in metal
fabrication.
One of the stand-out features of the new
laser is its unparalleled versatility, enabling
cuts at any angle up to 50 degrees from a
12kw laser power source. Set to revolutionise
the industry with its ability to eliminate
the need for manual grinding and weld
preparation, this investment serves as a
powerful complement to their existing
Waterjet Bevel capabilities.
The new machine boasts a large 6,510mm
x 2,600mm bed, allowing for the rapid
processing of substantial bevel parts up to
40mm thick. This advancement ensures a
seamless transition from cutting to assembly,
offering drastically reduced post-processing
time and labour costs.
The ability to laser bevel cut offers two key
benefits. First, it significantly cuts costs for
downstream fabrication by providing parts
that are already prepped for fabrication with
weld preps. This eliminates the need for
additional preparation, saving both time and
money. Second, it efficiently handles parts
that would otherwise require bevelling or
countersinking through traditional machining
methods, which are both expensive and
time-consuming. By incorporating laser
Established in Sheffield, the city of steel,
Charles Day continues to lead the way in
profile-cutting innovation, leveraging over
four decades of expertise and cutting-edge
technology to serve their customers across
various sectors, including construction,
automotive, and aerospace, all with industry
leading capacity and reliability.
For more information regarding Laser Bevel
Cutting and Charles Day’s services, or to
request your free bevel sample, please get in
touch with their team today.
0114 244 5544
sales@daysteel.co.uk
www.daysteel.co.uk
26
IPN is sponsored by Raccortubi UK – see them on page 20

The optimum solution
Clean, efficient & secure handling of bulk
material with Volkmann UK
ith the highest quality
Wequipment, Volkmann
creates innovative solutions to
transfer bulk material with Vacuum
Conveyors, driving drastic efficiency
improvements, reducing waste and
creating significant cost-savings.
Due to constant development and
improvement in technology, removal
of explosion risks and with a focus
on good hygienic solutions, Vacuum
Conveyors today are a preferred choice
in many industries. They can transfer
nano-sized material and fine dust
with particles size from 0,1µm up to
bigger sized pellets, tablets, sweets,
or bottle caps, for example. Alongside
bulk material transfer, Volkmann also
creates the most effective solutions
for loading materials, including
Drum Discharge Systems, Bulk Bag
Unloading Stations and Rip-and-Tip
Dump Stations.
In today’s industry it’s imperative
to stay ahead of the competition,
meet consumer demands and
guarantee maximum efficiency in
all manufacturing processes. Gone
are the human-centred methods
of the past as we move into the
highly automised processes of today.
Volkmann UK can ensure that you
Machining & Engineering
have the optimum solution for your
processes. We create custom solutions,
designed to meet your specific needs,
ensuring smooth integration into your
systems and transforming production.
Volkmann UK consistently creates the
optimum processing solution for food,
pharma, AM and chemical industries.
Volkmann UK offers free on-site trials
of their vacuum conveyors with no
obligations, to book simply email
or call. Contact us today to find out
more or to request a brochure. Visit
our website to learn about Volkmann’s
bulk material handling solutions.
Contact
+44 (0)1494 512228
mail.uk@volkmann.info
https://uk.volkmann.info
New concept Metal
Additive Mill-Turn
Effective CNC Solutions Ltd have
developed and patented a
new concept hybrid 5 axis Metal
Additive Mill-Turn. Using a 3-axis
bed mill format with a 2-axis
trunnion table to manipulate the
workpiece in 5-axis around fixed
position spindle, turning turret
& WAAM additive head stations.
Controlled by the powerful
Siemens – Sinumerik One – CNC
& a bespoke tool probing system
from Renishaw.
The machine is designed to
manufacture components in
excess of 800mm diameter or
600mm cube, using inverted
workpiece horizontal milling
spindle configuration for efficient
swarf clearing, the hybrid process
allows near net shape metal
deposition for minimal material
removal and wastage, saving raw
material and tooling costs.
The machine has proved to be
as capable as expected. We are
currently working on producing
test pieces and looking to move to
the next stage with:
n R&D projects of real-world
products to trial manufacture.
n Funded R&D projects
investigating ways to
manufacture new products that
can’t be machined from billet.
n Placement of the prototype
machine in an R&D or
manufacturing facility.
n A machine tool OEM or partner
to help develop the concept
further and take this new and
innovative machine design to
market.
www.effectivecncsolutions.co.uk
IPN is sponsored by Raccortubi UK – see them on page 20 27

Handling, Storage & Logistics
Hart sees 2025 as another year of opportunity
Hart Door Systems, the original British
manufacturer of the high-speed door
concept, is confident of another successful year for
its Speedor and Typhoon brands.
“Despite global uncertainties I believe our leading
Speedor and Typhoon brands will continue to be
in demand,” says Doug Hart, Hart’s chairman. “We
have had many successes at home and abroad
during 2024 not just through our Speedor range
of high-speed doors but through our range of
high quality Typhoon shutters too. Both these
leading brands offer industry a choice of solutions
for industry and commerce.”
of an engineered door system for frequent use
in high-traffic situations. This rapid roll door is
robust, requires low maintenance and delivers
exceptional wind resistance in exposed areas.
Its high-speed opening and closing action
improve efficiency, the energy-saving potential
of this rapid roll door is high, controlling internal
temperatures, escaping dirt, odours and noise.
Special features include; moisture-controlled
electrics, mechanical components shielded from
dust and dirt, and a unique guide system offering
exceptional wind resistance up to class 5 as
defined by DIN EN 12424.
conditions with high wind loads.
Quality is Hart’s prime driver not just in highspeed
doors but shutters such as the Typhoon
range. The fundamentals are quality throughout
manufacture to installation and service to comply
with changing national and international safety
standards.
Contact
www.hartdoors.com
The Speedor high speed door is a good example
There are several options with the Speedor
brand namely ECO,
Storm, Mini, Conveyor
and Cleanroom which
together strengthen
Hart’s overall high-speed
door offer.
Spartan Forklifts join
Toyota’s national dealer
network
oyota Material Handling UK
T(TMHUK) has announced the
appointment of a new addition to its
national dealer network. Bradfordbased
Spartan Forklifts became an
official Toyota dealer on September
1st following a signing ceremony held at
the company’s West Yorkshire premises.
Established in 2009, Spartan is known
throughout the industry for the
excellence of its after sales support
service and its commitment to delivering
consistently high levels of customer care.
The company supplies new and
refurbished materials handling
equipment to a large customer network,
although it is particularly active in West
Yorkshire and the surrounding areas.
Joining the Toyota dealer network means
that Spartan can now offer the full Toyota
range of quality new and used forklifts
and warehouse equipment, as well
as genuine Toyota parts and operator
training and safety courses.
Spartan Forklifts’ founder and Managing
Director, Adam Hughes, commented,
“Becoming part of the Toyota dealer
family is very exciting for everyone
at Spartan. Working with the world’s
leading forklift truck manufacturer will
allow us to upscale our operation
significantly and extend our service
support to customers that operate some
of the UK’s largest MHE fleets.”
Sam Gray, Dealer Manager of TMHUK,
said, “Toyota has a dedicated,
strategically positioned dealer network
and we are extremely pleased that
Spartan is now part of it. Adam
and his team have developed an
impressive business, and we look
forward to a long and mutually
beneficial relationship between our two
companies.”
https://toyota-forklifts.co.uk
Speedor Storm is
Hart’s bestselling door,
ideal for challenging
applications where
reliability is essential.
Its increasing success is
based on its improved,
rugged, design
predominately for
external use up to 8m
x 6m/6m x 8m) often
in robust operating
Cantilever racking for
prefabricated house
manufacturer Marles
he Slovenian prefabricated house
Tmanufacturer Marles has installed
around 442 metres of cantilever racking
from OHRA in the outdoor area in order
to reliably supply its production with
construction timber. Compared to the
previous storage on concrete blocks,
the company was able to significantly
increase its storage capacity and
considerably simplify the handling of the
beams, which are up to 13 metres long.
The location in the heart of the Bacher
Mountains (Pohorje in Slovenian) posed
increased challenges: Floor gradients
of 3% in places, large amounts of snow
and strong winds had to be taken into
account when planning the racking
system.
Marles is one of the leading suppliers of
prefabricated timber buildings in Europe.
As the largest Slovenian manufacturer,
it stands for modernity and excellence.
Our innovative engineering solutions
contribute to progress in the industry
and promote sustainable living with
the development of climate-positive
and energy-efficient buildings. The
detached houses, apartment blocks and
commercial buildings combine a high
level of sustainability, energy efficiency
and short construction times.
All prefabricated elements are
manufactured in the company's own
production facilities, including the
Lovrenc site in the Bacher Mountains. The
structural timber required for production
was previously stored outside in the form
of bundles between 2.5 & 13 metres long
on concrete blocks – protected from the
weather by a removable roof. However,
this form of storage took up a lot of space
and made it difficult to access individual
elements quickly. In addition, the timbers
were repeatedly damaged.
https://youtu.be/0CPmLdm9gK0
28
IPN is sponsored by Raccortubi UK – see them on page 20

Classifieds
Engineering
Surface Technologies
Instruments & Controls
Hinges
Safety Showers
Food Hygiene
Energy Metering
METERING DOCTORS
LET US SOLVE YOUR METERING PROBLEMS
EMT resolves issues with
meters and aM&T systems
that have been badly fitted
or wrongly installed.
Tel: 01628 664056
enquiries@meteringtech.com
www.energymeteringtechnology.com
AdCo’s HD 250 NV
is a true standout
among industrialgrade
hot
melt glue
guns
01428 751755
enquiries@adco.co.uk
Adhesive Specialists
Electric Vehicles
Security Cages
Water Technology
Bespoke Cages
Leak Detection
Gas Cages
IPN is sponsored by Raccortubi UK – see them on page 20 29