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ISSN 1614-1598 66527
Volume 21
OPHTHALMIC LABS & INDUSTRY
Connect, discover,
stay up-to-date
6/2025
▶ Special: Markets
Worldwide
Data and figures
on lenses and
smart glasses
Vision Expo West 2025
Silmo 2025
INNOVATING THE
FUTURE OF OPTICAL
COATINGS
▶ Technology
What If… AI could
optimize your lab and
save resources daily?
A generalization
of the Minkwitz
theorem and its
benefit for progressive
addition lenses
▶ Interview
“Personalization is still
not well understood”
▶ Business
Effectively managing
remote projects
▶ Spotlight
MAFO – The
Conference 2026
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LETTER
Guaranteed
human-made
Hanna Diewald
Chief editor
Tell us your opinion,
ideas and suggestions:
hanna.diewald@mafo-optics.com
The end of the year is approaching,
and with it often comes a time to
reflect the year that is coming to a
close. We at MAFO are doing this
too. This time, we asked ourselves what we
could do even better for you – our readers.
Which topics interest you the most? What
content have you been missing for a long time?
Are you interested in videos or podcasts, or
do you primarily appreciate the printed edition
so you can enjoy reading it at your own convenience?
We welcome any feedback!
And don't worry, we don't want to take up too
much of your already busy schedule so close
to the end of the year. In just a few clicks and
a maximum of five minutes, you can get back
to other topics.
Go to the reader survey
As a journalistic medium, we are also often
asked about our use of AI. No wonder, after
all, the debate about deepfakes and AI-generated
news is highly topical and controversial.
That's exactly why we would like to clarify
something at this point.
MAFO is a trade journal with a focus on technology.
It is therefore in the nature of things that
we are open to new technologies and AI. At the
same time, we have very clear guidelines for
dealing with AI. For example, you will never
find AI-generated articles in MAFO. All articles
are written by industry experts or, in the case
of articles written by journalists, have been
professionally researched.
And if you do happen to find a professional
mistake on our site, you can be sure that it was
made by a human being, and you are welcome
to give me personal feedback.
But just as AI brings advantages in machines
or for monitoring, it also does so in our
everyday editorial work – and we do not shy
away from these advantages. Here, however,
AI is used exclusively for support. For example,
for rough transcription of interviews or
sometimes for creating a special lead photo.
Behind MAFO stands a team of engaged people,
and as such, we would like to take this opportunity
to thank you for your trust in our
Pauline
Möller
Media
Consultant
Britta
Laupichler
Editor
Efstathios
Efthimiadis
Creative
Director
Pascal
Bruns
Media
Designer
medium and the people behind it. We greatly
appreciate your interest in our trade journal
and the good cooperation.
The entire MAFO team wishes you a peaceful
Christmas and a happy New Year!
MAFO 6-25 3
28 FEB - 2 MAR 2026 EXCEL LONDON
The leading UK event
to share expertise,
explore the latest
clinical developments,
and drive better
outcomes for patients.
100% Ophthalmology
100percentophthalmology.co.uk
CO-LOCATED WITH:
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Organised by:
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Content
NOVEMBER / DECEMBER 2025
Topics in this edition
MAFO issue
November /
December
2025
Page 26
Page 24
Page 40
At a glance
6
All about you
News from the international
ophthalmic industry
8
All about markets
Data in graphics
44
Market Survey
AR coating machines
52
Suppliers Guide
Overview of companies in the spectacle
lens industry
57
Outlook
Closing with good news and preview on
MAFO 01/2026
Interview
12
“Personalization is still not well
understood”
An interview with Dr. Daniel Crespo
and Dr. José Alsonso
Spotlight
10
Special topic: Markets Worldwide
Data and figures on lenses and
smart glasses
By MAFO
26
MAFO – The Conference 2026
Program and abstracts
Technology
16
What If… AI could optimize your
lab and save resources daily?
By Dr. Marcel Mahner and Kim Kathrin Leidig
34
A generalization of the Minkwitz
theorem
By Dr. Wolfgang Becken et al.
Live on site
20
Special topic: Markets Worldwide
Vision Expo West 2025
By Hanna Diewald
24
Special topic: Markets Worldwide
Silmo Paris 2025
By Daniel Groß
Business
40
Effectively managing remote
projects
By Mario Neumann
History
56
The Minkwitz Theorem
By Silke Sage
MAFO 6-25 5
INTERNATIONAL NEWS
All about you
News from the international ophthalmic industry
Symbol picture. Picture: Unsplash
The Vision Council advocates against expanded tariffs on
optical products and manufacturing equipment
The Vision Council (TVC) has submitted formal comments to the U.S. Department of
Commerce in response to two ongoing Section 232 national security investigations that
could lead to new tariffs on key products used by the optical industry. The two submissions
address the Department’s investigations into: Personal Protective Equipment (PPE),
medical consumables, and medical equipment and robotics and industrial machinery –
broad product definitions that could include spectacle lenses, frames, diagnostic instruments,
and the machinery.
EssilorLuxottica acquires RetinAI
EssilorLuxottica announces the acquisition of Ikerian AG, a health technology company,
operating under the RetinAI brand, specializing in AI and data management in eyecare.
This move reinforces the Group’s med-tech journey, adding advanced software powered
by machine learning and computer vision. These solutions should streamline clinical,
research and pharmaceutical workflows, and deliver actionable AI-driven insights that
empower healthcare professionals and enhance patient care.
Symbol picture. Picture: Unsplash
Digicon 2026: A look into the future
at the Schneider headquarter in Germany
To showcase what will be next on their journey for a future-proof lab, Schneider announces
a new DigiCON in June 2026. During this exclusive three day conference, the
company is going to release outstanding novelties at their headquarter in Fronhausen,
Germany. “Three years ago, we set a new standard with the “Power-Lab of the Next
Decade”, states Schneider. “Since then, we haven’t stopped. In fact, we’ve taken another
step forward, and we are proud to present our new AI-mazing technologies. We've
been pushing every boundary, following our vision of ultimate, all-in automation.
Powered by AI. Driven by innovation. Designed for the labs of tomorrow.”
Digicon 2026. Picture: Schneider
Zeiss invests in Ocumeda to advance tele-ophthalmology
platform with Fielmann Group
Zeiss Vision Care announced the acquisition of a 10% stake in Ocumeda AG from the
Fielmann Group for €10 million. Ocumeda’s current enterprise value totals €100 million.
Zeiss Vision Care has the option to acquire up to 25% of the shares in further tranches.
Ocumeda´s aim is to revolutionize eye care with a quick, convenient, and cost-effective
teleophthalmological eye check-up. In collaboration with opticians and experienced
ophthalmologists, access to preventive care should be simplified for everyone.
Symbol picture. Picture: Pixabay
6
MAFO 6-25
INTERNATIONAL NEWS
Symbol picture. Picture: Unsplash
EssilorLuxottica introduces vision innovation summit SWITCH
EssilorLuxottica announced the launch of SWITCH: Vision Innovation Summit by
EssilorLuxottica, a new industry wide event that will explore the driving forces behind
the industry’s rapid transformation. SWITCH will provide a captivating 3-day experience
for eyecare professionals that should spark meaningful conversation around everything
from AI wearables to med-tech to myopia innovation. The new event will be held March
9-11, 2026 in Orlando for partners from the Americas, leading immediately into Vision
Expo, and in Monte-Carlo on April 13-15, 2026 for customers in EMEA and Asia, allowing
the Company to present a global and unified vision for the future.
Mirjam Rösch for leadership role at Spectaris confirmed
Mirjam Rösch remains at the helm of the Consumer Optics Trade Association within
the German industry association Spectaris. The managing director of Hoya Lens
Germany and Seiko Optical Europe was re-elected as chairwoman for another three
years at the Consumer Optics Industry Forum as part of the Spectaris Future Festival
in Berlin. In addition, the general meeting reconfirmed her as deputy chairwoman of
the Spectaris umbrella association. Mirjam Rösch has headed the Consumer Optics
trade association since 2022. Under her leadership, the association has increasingly
focused on strategic future issues – from securing skilled workers and sustainable
production processes to the political visibility of the industry.
Mirjam Rösch. Picture: Spectaris Sablotny
Global connection event at Silmo. Picture: OWA
OWA celebrated global connection event at Silmo
The Optical Women’s Association (OWA) is proud to announce the successful conclusion
of its Global Connection Event at Silmo Paris, “Seeing Beyond: The Power of Women
in Optical Innovation,” held on September 26th at the Silmo Talks Stage. The event
brought together industry leaders and optical professionals from around the world to
celebrate and promote the achievements of women driving change in the optical industry.
Facilitated by Nancy Gries, Chair of the OWA International Expansion Committee,
the event featured an inspiring panel of accomplished leaders.
Rodenstock sets benchmarks in international standardization
Dr. Stephan Trumm, who is responsible for standardization work in the field of optics
and devices at Rodenstock, has been honored by the International Organization for
Standardization (ISO) with a special award – the ISO Award of Excellence. This award
is presented to outstanding individuals who have made exceptional contributions to
international standardization and who have had a lasting impact on global standardization.
As Senior Principal Innovation Optics and standardization, Dr. Stephan Trumm
is active on behalf of the lens manufacturer Rodenstock at DIN (German Institute for
Standardization) and ISO (International Organization for Standardization).
Dr. Stephan Trumm. Picture: Rodenstock
MAFO 6-25 7
INTERNATIONAL NEWS
All about markets
Graphical data
According to Spectaris
53 %
of respondends to a new survey
report a reduction in their R&D projects
over the past five years due to the
MDR and IVDR. The European regulations
for medical devices (MDR) and
in vitro diagnostics (IVDR) seem
to be hindering innovation and
putting pressure on Europe
as a medtech location.
According to a report by The
Vision Council a majority of
56%
of consumers in the US report a
favorable impression of smart eyewear
when presented with a clear definition
of potential features e.g.,
wireless connectivity, AI, translation
or audio.
The global economy loses
US$ 450 billion
annually due to a lack of eye care. A
new report by the IAPB and other
organizations shows enormous potential
for the global economy if
governments invest more in eye
health.
Robots are now finding their
way into many industries.
However, they are most widespread
in the medical field, accounting for
27% percent of the total.
8
MAFO 6-25
PR-ADVERT
The Lab with Vision
Roots and Future of the Natural Accommodation Lens - NAL ®
It all starts like a blockbuster story. Here is Mr. Michael Walach, an industry veteran in his late 50s, foreseeing the
need for a specialty lab. Mr. Walach envisioned that emerging new free-form technologies would be conducive to
automation, and that upcoming changes in population demographics would increase the demand for out-of-range
prescription lenses. He started the project in the early 2000s, but he ran it differently. Instead of trying to perfect the
use of existing technology, he operated the lab as an R&D facility, developing everything necessary to successfully
fabricate yet another "impossible" job. By Adam Bodnar and Jeremy Guinnip
There is a unique magnetism in the universe that
attracts brilliant minds of all kinds, simply
because of the frequency of their brainwaves.
Hypothetical or not, it really worked out. Quest
Vision Care Specialty Lab became a unique place where
gifted minds provide solutions to optical and technological
challenges on a daily basis, one step at a time.
After more than twenty years in business, the lab is reinvesting
half of its profits into R&D. It has given birth to many inventions,
one of which led to the creation of the world’s first independent,
cloud-based free-form LDS (Lens Design System) platform. The
unique proprietary software, fully developed in-house, enabled
the production capabilities of Michael Walach’s patented NAL®
lens concept — a multifocal so groundbreaking that some wearers
refer to it as the "miracle" lens.
Today, with every new pair dispensed, the Natural Accommodation
Lens attracts more and more brilliant minds to
support the cause of global proliferation, like UC Berkeley
School of Optometry's own Associate Professor Michelle J.
Hoff, who decided to "rewrite" education to help future professionals
understand the inevitability of the choice.
The industry’s most experienced senior leaders are not
only amazed by the Natural Accommodation Lens; they
are also building an informal, ever-growing group of
wearers and ambassadors for the lens. This cooperation
among legends recently brought Mr. Barney Dougher,
former President of Hoya of the Americas, on board with
QLDS INC, created to operate the LDS platform. Mr.
Dougher's long tenure as a successful senior executive gives
him an excellent understanding of the impact of the Natural
Mr. Paul Barney Dougher
Accommodation Lens on the industry globally, and how
it will improve the quality of life for millions around the
world. This is why he decided to join the QLDS team on
the exciting journey to proliferate the NAL®.
This is how a small, Florida-based lab, with the power of
its minds, ignited a global revolution in multifocal vision
correction. You can envision it as a new airline connection
from today to the future. It is up to each individual industry
participant to decide when they would like to join those
who have already begun their journey. Quoting Steve Jobs,
"Innovation distinguishes between a leader and a follower."
This is why there is no big or small anymore; there are
only first and last.
Markets Worldwide
SPOTLIGHT
Data and figures on lenses
and smart glasses
Ophthalmic optics worldwide
According to the statistics platform Statista, sales in the global optical market are expected to reach approximately
€137.93 billion in 2025. According to forecasts, growth to a market volume of €157.29 billion is expected by
2029, which corresponds to an annual sales growth of 3.36% (CAGR 2025-2029). However, there are
significant differences depending on the country. MAFO has summarized the Statista analyst's
opinions on various regions in the world and took a look at the latest figures for smart
glasses, as they seem to be slowly becoming more than just a niche product for tech
nerds.
Worldwide
The largest market segment in this area is the spectacle lenses
segment, which will account for sales of around €57.06 billion in
2025. In 2025, 21.9% of total sales in the optical market are expected
to be generated online. According to the forecast, the market
volume in terms of quantity will be 10.2 billion units in 2029. Average
per capita consumption in the global optical market is expected
to be 1.25 units in 2025.
Asia-Pacific
The optical market in the Asia-Pacific region
is expected to see the highest growth over the
next five years, with an average annual growth
rate of 8.1%. This growth is due, on the one hand,
to the fact that more and more people need vision
correction as the population ages and, on the other
hand, to rising disposable incomes and changing
consumer preferences.
The optical market in the Asia-Pacific region is highly
fragmented, with a large number of small and mediumsized
suppliers. This fragmentation is expected to continue
over the next five years.
North America
The North American market is forecast to grow at an average
annual rate of 6.4%, driven by the increasing prevalence of eye
diseases and greater awareness of the importance of preventive
eye care. In North America, the market is dominated by a few large
companies. These are expected to maintain a significant market
share over the next five years.
10
MAFO 6-25
Markets Worldwide
SPOTLIGHT
Europe
In Europe, the market for optical products is expected to grow
moderately, with an average annual growth rate of 4.3%. This growth
is driven by the increasing prevalence of myopia and hyperopia, as
well as an aging population. The market in Europe is characterized
by a high degree of regulation, which is likely to restrict market entry
by new players.
Latin America
The market in Latin America is expected to grow at an average
annual rate of 4.2%, with growth likely to be driven by
increasing demand for optical products and rising
disposable incomes. –––The market in Latin America
is highly competitive, with a large number of
players competing for market share.
Smart glasses and consumer sentiment
According to The Vision Council´s newest report on smart
glasses it can be seen in the US that the awareness on smart
glasses is accelerating. 58% of consumers say they either
know exactly what smart eyewear is or have a general sense
of it. A majority of 56% report a favorable impression of smart
eyewear when presented with a clear definition of potential
features (e.g., wireless connectivity, AI, translation, audio). And
about one in seven consumers (14%) report having purchased
smart eyewear and four in ten say they would consider a
purchase in the next 12 months.
Smart glasses sales worldwide
According to market researchers, the global market for
smart glasses grew by 110 percent in the first half of 2025.
This growth is primarily driven by the continuing high demand
for Ray-Ban Meta Smart Glasses and the market entry
of Chinese suppliers such as Xiaomi and TCL-RayNeo, as shown
in the latest “Global Smart Glasses Model Shipments Tracker” from
Counterpoint Research.
EssilorLuxottica/Meta was able to further expand its market leadership,
according to the figures, achieving a market share of 73 percent
in the first half of 2025. AI-based smart glasses accounted for 78
percent of all shipments.
The biggest surprise came from Xiaomi with its AI Glasses, which,
despite only being on sale for about a week in the first half of the
year, became the fourth best-selling smart glasses model overall
and the third best-selling AI model. In addition to Xiaomi, other
Chinese suppliers also established themselves.
MAFO 6-25 11
“Personalization is still not
well understood”
20 years of IOT: how scientists paved the way to design
freedom for every lab
Freeform for every lab: Twenty years ago, three Spanish scientists had a revolutionary idea. The innovative
freeform technology should not be reserved exclusively for large groups. Instead, new software should enable
every independent lab to manufacture freeform progressive lenses. The widespread personalization of ophthalmic
lenses began. Today, it is 2025, and the topic is at least as relevant as it was back then. On the one hand, this is
due to new developments, such as lens designs for myopia management, but also because, in the eyes of the IOT
founders, the topic of personalization has not been fully understood by many people to this day. By Hanna Diewald
In the northeast of the Spanish capital Madrid stands a
large, modern building with open glass fronts. The logo
board alone indicates that this is a hub for innovative
companies – and this impression is quickly confirmed.
The foosball table, sun terrace, and modern furnishings are
clearly designed to attract start-ups and other original
companies.
IOT moved into the new building just a few weeks ago. Around
a third of the workforce is already conducting research and
development at the hub, with the rest of the employees set to
follow soon. The company has a total of around 100 employees,
75 of whom work at the Madrid sites. The founders are particularly
proud of the research and development department,
which accounts for around 40% of the workforce.
MAFO is on site to mark the company's 20th anniversary with
two of the three original founders. One is the President and
CEO Dr. Daniel Crespo, the other is Chief Innovation Officer
Dr. José Alonso. They take the opportunity to give us a personal
12
MAFO 6-25
Pictures: Pauline Möller and Hanna Diewald
INTERVIEW
lenses, because the added value was in the blank. At that time
only few large companies knew how to develop a new progressive
design and had the investment necessary to create all these
collections of blanks. And as freeform lenses became kind of
a software, it doesn't make sense in our opinion that the same
big companies that controlled the industry at that time should
continue to do so via the software.
Alonso: And those large companies had a long history of
making progressive lenses, but not with the flexibility that
freeform gives you. They were designing lenses based on the
idea that you have a fixed surface and that you put the prescription
on the back. Having the flexibility of carving any progressive
surface or others on the back side was something pretty
new.
In contrast, the software we designed dealt from the very beginning
with this flexibility. Other software from other companies
at that time was always limited.
tour of the company before we sit down for an interview. The
third founder, Dr. Juan Antonio Quiroga, is retired already.
MAFO: How did IOT get started 20 years ago?
Crespo: All three of us are physicists, and we come from the
Applied Optics research group within the physics school of the
university. José was my professor. When we started the company,
we wanted to walk away a little from just being in the academic
realm – writing papers and so on. Instead, we wanted to have
contact with real people and real problems to do useful things.
We wanted to have an adventure in the real world.
MAFO: What did that adventure look like?
Crespo: The first technology we started working on was freeform
lens design software. Jose had a lot of experience in ophthalmic
optics, but this was not true for the rest of us. We came more
from the lens metrology side and the optical science. But José
told us there was this new technology called freeform and this
way of making lenses. He saw an opportunity there for an
independent company making lens designs for independent
manufacturers.
MAFO: So, at this time only huge companies were able
to produce freeform lenses?
Crespo: Yes – and that is true also before the freeform era
began. Only the very big companies could create progressive
MAFO: Meaning you started out as a software company.
How does that affect your company culture?
Crespo: In the beginning we were thinking as a software
company. We had this whole background on ray tracing software
and optimization, and we had a very clear idea that lenses had
to be optimized in every direction of sight in the whole field
of view.
At the same time, we had to be very humble because we didn't
know anything about labs and manufacturing. The only chance
we had of success was listening to our customers, as they are
the ones that know how to make lenses.
Those are the two pillars of IOT. On the one hand, we are
scientists wanting to innovate and have fun by learning and
creating new things. And on the other hand, we focus on a very
strong customer orientation. Even today we are still scientists
at heart – more than entrepreneurs or businesspeople.
MAFO: What exactly are the steps involved in creating
a new lens design?
Alonso: In many cases everything starts with an idea from
the optical design group or from the clinical trial group when
they recognize a market gap or specific need. Then we make
the designs based on our data, and we produce a prototype.
In the next step, we conduct a clinical trial comparing the lens
with another lens. We're typically conducting 15 clinical trials
a year; that is more than one per month. We are also very
involved in using eye tracking, for example, to gather information
about visual behavior.
Finally, we extract results and decide whether the idea is good
or not. If it is good, it will go for a product. If not, the cycle
will begin. Our design software is our main business line by
far – it´s like 80% of our business.
MAFO 6-25 13
INTERVIEW
Two founders of IOT. Dr. José Alonso (left) and Dr. Daniel Crespo (right).
MAFO: What are the other 20%?
Crespo: The other 20% is photochromic lenses. That links to
the next chapter in our history. In 2010, Younger Optics became
the majority owner of IOT as we needed a bigger partner and
investor to help the company grow. Younger Optics is also a
private company that's owned by David Rips and Tom Balch.
We understood each other very well and had similar values.
They helped us to open many doors, and in 2010, we started
growing very fast in the United States and Europe.
MAFO: What is currently the most innovative product
in your portfolio and why?
Crespo: Choosing the best progressive for every individual
person might be a key challenge today, as there are so many
aspects. Some are related to your prescription, some to your
history or other aspects like the frame chosen, lifestyle, and
special interests.
Therefore, we now include AI in designing the lens. We are
trying to gather all the data we can from the patient, including
lifestyle, previously worn lenses, and more, trying to create
the most satisfying lens. We keep training the systems with
feedback from users, and that's called Endless AI.
The project is also evolving into a lens recommendation system
for opticians. As they choose a combination from hundreds
of options. Those decisions are sometimes made randomly, or
they are based on preconceptions. Our system helps opticians
to advise more systematically in any part of the world, as opticians
are trained differently all over the globe.
MAFO: Critics sometimes say that progressive lenses
have already reached the end of their development.
How do you respond to such statements?
Crespo: You can see in real life that there's still a lot of work
to do. I'm 51, and all my friends are starting to need
progressives now – but half of them hate it. They went to
an optician’s store, and they made lenses for them, but they
are not satisfied at all. But when I say, come here and let's
measure you, then you see, if you make a good measurement
and you choose carefully, you can get many more people
happy with their lenses.
I think what the industry needs to do instead of all this marketing
hype is that we need to solve the problem of personalized
eye care. This requires a lot of data integration.
In the store, the optician knows so many things about the
patient. They know how many lenses they've been wearing or
how their prescription has been evolving. But then the lab
makes the lens, and they don't know anything about this
background. They only have a small data standard file.
What we want is to make these two systems talk to each other.
When I'm making the lens, I want to know everything there
is to know about the patient. Because then I can make the best
possible lens. You can make a difference like that, but companies
need to care enough.
Because many people walk outside an optician’s store, but they
will never know that they could have seen better with other
lenses. But we know that because we're doing trials here. It
makes a difference!
Alonso: And when people say there is no more room for improvement
because we've reached the top – this might be true
from a statistical point of view, but not individually. I'll tell
you an example. You may start a clinical trial with the best
lens from manufacturer X, and then you will see that statistically
it is 0.5% better. But then you go person by person by person,
and you will see that for some people the design is 60% worse
than the previous one. Individually there can be huge differences
– also you cannot see it in the general statistic. Personalization
is still not well understood.
Crespo: I think there are two tendencies in the industry.
One of them wants to just simplify things – the big retailers
and online shops. They want to know what the best lens is
to put on everybody. We believe in another approach, which
is personalized lenses are healthcare. And these improvements
don't always come from the math but from how we
all work together.
MAFO: How important do you consider lenses for
myopia management in children?
Alonso: Nowadays there is a pretty consistent body of research
describing the risk of myopia development considering genetics,
lifestyle, age, and the refractive history of the kid. And there
are a lot of scientists and experts who are considering the data
is well founded and the lenses to work well, so we should trust
those models. Meaning there is no disadvantage for kids when
wearing those lenses.
14
MAFO 6-25
INTERVIEW
Personalized lenses are healthcare.
And improvements don´t always come from
the math but from how we work together.
But this is not saying that every myopic kid should have a
myopia control lens. You still have to evaluate the risk. There
are tools for doing that, and depending on the results, you may
prescribe one of these lenses.
We currently have a product that has been tested in a three-year
clinical trial with children and has demonstrated good performance
with Caucasian kids. And right now, we are working
with a new design, but we still have discrete elements on the
back side to control myopia.
MAFO: In your opinion, which technological trends in
ophthalmic optics are currently the most exciting?
Crespo: I think augmented reality, like lenses that incorporate
displays, and similar things are very exciting. There
seems to be a big push to move things in that direction,
and they need to find solutions on how to serve people
with prescriptions. We hope we can have something to
contribute there.
MAFO: Where do you see IOT in ten years or so when
thinking about products, markets, and corporations?
Crespo: In ten years, we would like that most lenses in the
world will be made using IOT technology one way or another.
We really would like to be even more relevant in the future
and do more exciting things in this industry.
What's unique about IOT is that we are a team of about 100
people, and if you were to gather them in one room, you'd have
know-how about everything: the math, the optics, the software,
the manufacturing and the chemistry. Of course, large companies
in this industry have this know-how too, but they have
it distributed across teams of thousands of people.
So, I think we are in a very unique position to develop unique
technologies for this industry because of the amount of talent,
the scope of the skills and the way we've built the company is
very unique.
MAFO: Thank you very much for the interview. ◆
Advertisement
Precision that lasts. Performance that sustains
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TECHNOLOGY
Pictures: Schneider
What If…
AI could optimize your lab and save resources daily?
Would you hesitate to trust decisions made by AI – especially if there were proof that it could reduce
breakage, streamline processes, and significantly cut costs? Now is the time to realize; this is not a distant
possibility. In fact, it is already happening: Artificial Intelligence is transforming industrial work – improving
efficiency, detecting irregularities in delicate lenses, and making informed decisions on par with the highest
skilled human operator. While many manufacturers already rely on automation to replace manual tasks,
the true potential of AI in ophthalmic lens production is only beginning to unfold – particularly in quality
control, from cosmetic inspection to power measurement. By Dr. Marcel Mahner and Kim Kathrin Leidig
There is a simple truth in production: to save money,
you must control what you spend. Obvious, yes
– but in complex environments like ophthalmic
lens manufacturing, finding the savings is not
straightforward.
In recent years, labs have increasingly turned to automation
technology, seeking increased throughput and process efficiency
that would ultimately reduce costs. And automation truly leads
to optimized process efficiency and unprecedented machine
utilization. Yet one crucial element has been missing until recently:
“When we first had the vision for our Modulo Line
system, more than a decade ago, we already knew that integrating
quality control at an early stage – actually in-line – would be an
essential element and prerequisite for a system to be truly automated
and to unlock greater efficiency. Because automation
without control is blind.” says Gunter Schneider, President at
Schneider. “Especially because of the lengthy and delicate lens
production processes, labs shouldn’t wait for the final inspection
to learn about quality. They need an early warning system.”
By introducing automated, intelligent measurements earlier
in the line, labs can detect quality drifts before they lead to
breakage – conserving resources and preventing waste at scale.
This level of early, reliable decision-making has become possible
only with the rise of AI.
16
MAFO 6-25
TECHNOLOGY
A look at the missed potentials in quality
inspection
In many lens production facilities, general production issues
such as miscalibration or tool wear are still detected too late
in the process. This delay significantly increases the risk of
higher breakage. The later a defect is discovered, the more
costly it becomes to resolve. Another common challenge is the
missed potential of measurement data in process analysis.
“For today's operator, it’s often difficult to interpret measurement
data and translate it into effective quality improvements,”
explains Dr. Stephan Huttenhuis, Vice President Technology/
Business Development at Schneider. “In many labs, statistical
breakage analysis is still not implemented due to insufficient
data availability. In my opinion, generating sufficient data and
interpreting them into valuable actions is key for more costefficient
production.”
To implement a holistic measuring system, Schneider has
launched two solutions with individual approaches that add
to their fully automated lab of the future. Smart devices will
both check the quality of their product and point out the
problems that cause any irregularities.
“Firstly, we have an on-block power measurement system that
allows for in-line power measurement right after surfacing.
Secondly, we have a system that combines full-map power
measurement with AI-based cosmetic inspection. Implementing
both features offers high potential to save time, costs, and
ensure the highest product quality,” says Schneider.
Within the last years his team of AI-experts has trained new
machines to recognize patterns, identify errors and help
ophthalmic industries stay competitive and efficient in the face
of rising price pressures. The strength of AI lies in solving
problems for which a precise algorithmic solution would not
be feasible, or prohibitively complex.
When a trained expert can quickly decide by looking at the
data but will have a hard time explaining why and how they
made that decision, you are likely looking at a prime use case
for AI. This kind of task is very common in all aspects of industrial
automation, from quality control to machine maintenance
or process control.
its optical performance. “Any deviations – such as those caused
by worn tools or loose tape – are detected before costly
downstream processes like cleaning, coating, or edging begin
on a defective lens.”
At the start of the measurement a camera takes images as a
basis for full-map power calculation – doing the math. First
comes a standard evaluation based on ISO, ANSI or other
customer references – for near reference, distance reference
and optical center.
This is followed by an extended pattern recognition in the
second stage. The pattern recognition is AI-based and starts
to identify specific defects, independent from the individual
lab. Most quality inspection tasks boil down to computer vision
issues: Which objects/irregularities are in this image, and
where are they located. After this first detection, results will
be evaluated by the AI, based on pre-defined criteria for labdependent
quality standards.+
Over the last decade, AI has revolutionized the field of computer
vision. Tasks that used to require complex and brittle handcrafted
solutions have become trivial and reliable, while many
previously impossible tasks are now merely routine.
Overall, the early detection results in significant cost savings
and shorter production times. Since it eliminates the need for
deblocking, the on-block measurement method facilitates easy
rework. Overall, it will help to reduce breakage and save resources.
The early warning also ensures that all machines can be utilized
most efficiently and are not busy processing defect lenses.
To get the maximum benefit from the early error recognition,
real time data interpretation is required: The new system uses
nominal surface data to generate and display an error map
and ultimately guide informed decision-making.
The AI recognizes trends and picks up anomalies that may indicate
a systematic problem very early on. “The supervised neural
Automated in-line quality inspection on the
block
A new innovative approach enables ultra-fast measurement of
the lens back surface while the lens remains blocked. This
technique serves as an early warning system to ensure quality
control from the earliest stage.
“With our full-map measurement system, PMD Modulo ONE,
reflective measurement immediately after surfacing provides
the earliest possible quality feedback,” explains Huttenhuis.
The system automatically measures the lens diopter, assessing
Fig. 1: PMD Modulo ONE measures the processed side of the
lens non-transmissively in reflection – in-line and on the block.
MAFO 6-25 17
TECHNOLOGY
Fig. 2: The process flow for fully-automated in-line power inspection – from measurement to AI-based decision making
network is being used for the recognition of certain patterns,
such as turning marks, center dots, waviness or block rings,” says
Huttenhuis. “This way, it makes effective troubleshooting possible
while still within tolerance – before breakage is produced.”
Fully-automated cosmetic inspection and
full-map power measurement
While for the longest time automating cosmetic inspection
was considered impossible, this has changed within the last
years. The fully automated system CSI-P Modulo ONE relies
on AI to analyze lenses and evaluate their surface quality.
It detects cosmetic defects, by screening the surface for irregularities,
and characterizes and evaluates them. Just as in the
on-block system, the AI conducts a lab independent pattern
recognition to determine where potential defects are and how
strong they are. The camera-based imaging system captures
various configurations to analyze the lens.
Artificial neural networks sift through the data applying myriad
algorithms and mathematical routines with hundreds of parameters.
If irregularities or divergent regions are identified,
pixels are combined and features are extracted.
Next, the intensity of each defect is rated and used as the basis
for the decisions. The AI evaluates what kind of defect occurs
and if it is relevant in this specific location and intensity. Based
on the lab’s specific quality standards, the smart system decides
if the job can pass or if it must be rejected.
Surprisingly, finding and identifying the defects proved to be
much easier than deciding which defects in which locations
are acceptable for a specific customer. This is mostly because
human inspectors are very individual and usually do not have
time to properly think about or document the reasons for their
decisions. This made the collection of reliable training data a
huge challenge that we needed to overcome in the first place.
Before the market launch, the cosmetic surface inspection had
to distinguish and precisely determine a variety of types of
irregularities – many of which look very similar to the trained
eye or manifest differently depending on material and production
method. This required the design and fine-tuning of novel
architecture, as well as labeling thousands of individual images
for training.
Now working with this database, the automated cosmetic
inspection supports consistent and reliable evaluation and
empowers AI to decide in the lab’s best interest. It considers
customizable standards to reflect the quality standards of
individual ophthalmic laboratories. Integrating transmissive
power measurement into the cosmetic inspection system enables
labs to assess all quality defining aspects in one shot at the end
of the production process – to assure and comply with quality
standards of outgoing goods.
This also convinces customers: “The decision to implement the
CSI-P Modulo ONE was driven by our commitment to enhancing
product quality and minimizing the influence of human subjectivity
in both intermediate and final inspection stages. This advanced
solution enables highly efficient and consistent control of cosmetic
defects, optical power mapping, and center thickness measurement.
Operating 24/7, the machine maintains a constant inspection
speed and precision, ensuring uniform detection across all
lens types” says Robert Szablowski, CEEMEA Regional Operations
Manager, HOYA, Poland. “Moreover, the system supports proactive
preventive maintenance strategies. For instance, the frequent
appearance of rounded scratches may indicate wear in polishing
components, allowing timely intervention before defects escalate.
By reducing material waste, lowering complaint rates, and improving
process stability, CSI-P Modulo ONE contributes significantly
to our goal of achieving top market performance.”
Ultimately, this allows labs to implement the same quality
routines across locations, e.g. various production facilities, to
guarantee the same standards everywhere. But it also enables
labs to apply differing standards depending on the demands
of the product or brand produced.
18
MAFO 6-25
TECHNOLOGY
AI-based process analysis and trend
analysis
The key advantage of leveraging AI is its ability to combine
data from cosmetic inspections and on-block power measurements
for comprehensive trend analysis. By correlating this
data with relevant metadata, AI can accurately identify and
provide insights into the root causes of failures. All production
data is seamlessly integrated into a centralized management
system, giving operators immediate feedback on current
performance. “Think of the Modulo Control Center as your
production cockpit,” says Sebastian Schneider, Head of Edging
and Coating Technology at Schneider. “It actively monitors
performance, pinpoints issues, sends alerts, and highlights
the proactive measures needed to avoid downtime.”
Rapidly, users gain access to all key insights – offering a level of
transparency and operational understanding that significantly
enhances decision-making. In addition, the smart system equips
lab managers with a comprehensive set of tools to take control
of their environment and implement changes effectively.
“At Schneider, we believe that beyond full automation, AI will
fundamentally transform the ophthalmic industry. Vast
amounts of data are meaningless unless properly classified
and converted into actionable insights. AI enables us to unlock
the full potential of this data, driving high-level process optimization,”
summarizes Gunter Schneider. “And we are nowhere
near the end of the line yet. Rather than simply increasing
speed, ophthalmic labs will become smarter and more efficient
than ever before”. ◆
Dr. Marcel Mahner
Fig. 3: The CSI-P Modulo ONE is implemented at Hoya Poland
to control optical power, measure center thickness, and detect
cosmetic defects.
Marcel Mahner holds a PhD in mechanical engineering from
Technical University of Darmstadt, Germany. He started his
industrial career at Schneider as Deputy manager mechanical
design in 2018. Since 2022, he is managing the department
of machine analytics and simulation at Schneider. In this role
he is responsible for the development of measurement and
simulation techniques.
Kim Kathrin Leidig
Fig. 4: The Schneider AI and Technology teams constantly advance
the AI-based measurement technology.
Kim Leidig holds a master’s degree in literature & media
studies. With a decade of experiences in professional multimedia
storytelling and content marketing strategies, she
joined Schneider as marketing specialist to make the brand
more visible. With her journalistic sense and passion, she
tells their innovation stories from a new angle.
MAFO 6-25 19
LIVE ON SITE
Picture: RX/VEW
All eyes on a new beginning
Vision Expo West 2025
It is a conclusion without much fanfare or big surprises. The last fall trade show in Las Vegas, held from September
18 to 20, presented itself as a solid finale. Visitors were treated to fewer spectacular product unveilings, but the
trade show proved to be a good trend monitor. For example, on the topic of smart glasses, which are generating
increasing interest among consumers. Many exhibitors are also already looking optimistically to the future with
only one spring trade fair. By Hanna Diewald
According to organizers RX and The Vision Council,
approximately 10,000 optical industry professionals
from 80 countries attended the fall trade fair
in Las Vegas. Vision Expo West was the last
September trade fair that participants were able to experience
in Las Vegas – the end of an era.
One trade fair, three locations
From 2026, there will only be one spring trade fair, which will
alternate between different locations. In 2026, the trade fair
will take place in Orlando, in 2027 it will return to Las Vegas,
and in 2028 it will be held in New York.
The decision was not taken lightly by the organizers. And even
if such a profound change will always be accompanied by a
touch of melancholy, it is at least in the interests of many
machine exhibitors with whom MAFO spoke.
“I think it's a very good idea because the technology doesn't
change every six months,” says Hugh McAllister of K&Y Diamond,
for example, about consolidating the trade fair into
one event per year, and General Manager François-Charles
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MAFO 6-25
LIVE ON SITE
Reed Foster presents
the new autofocals.
Michael Walach presents
the Beam Blaster.
Technology is always in focus. Pictures: Hanna Diewald
Laberge adds, “And it will also attract more people. If you
have a show twice a year, people have more budget constraints,
and some customers have to choose between one show or the
other. And since we are moving to different parts of the country,
this enables us to meet different types of people,” the experts
summarize.
Many machine exhibitors also view the change positively, as
exhibiting a whole series of machines each time involves very
high costs. This was confirmed to MAFO by both large and
small companies.
“I think it's better for everyone. I think companies are more
willing to spend money when they are only looking at one
show a year. It's a lot easier to bring more equipment, showcase
more things, and invest more in publicity,” confirms Jamal
El-Hindi from filter system manufacturer Filtertech, for
example.
Hugh McAllister and François-Charles Laberge from K&Y Diamonds.
Support for independent labs
Many well-known lens and frame manufacturers presented
their highlights at the trade fair in Las Vegas. In addition, for
the first time there was an area specifically for independent
labs. The so-called “Indie Lab Speakeasy” area allowed visitors
to engage in informal conversations with independent lens
manufacturers.
Satisloh Team in front of NEO-Orbit.
MAFO 6-25 21
LIVE ON SITE
At the LaunchPad Showcase, more than 20 start-ups presented
innovations in the fields of AI, VR, AR, and diagnostics.
In addition, many exciting presentations and panel discussions
on stage attracted the audience and offered a welcome change
from visiting the exhibition stands.
Jamal El-Hindi from Filtertech.
Automation & Robotics team.
Carryline USA.
Smart glasses – AI, cameras, and autofocus
One well-attended presentation, for example, presented the
latest study results from The Vision Council on smart glasses.
This clearly showed that smart glasses are emerging from
their niche and becoming a real trend. For example, in terms
of consumer awareness. Consumer awareness about smart
glasses has doubled in the last two years. 14% of consumers
said that they had already purchased smart eyewear in the
past. And 4 out of ten say that they would consider buying
smart glasses in the next 12 months. However, consumer
electronics stores are the most likely purchase channel for
consumers who are likely to buy smart eyewear in the next
12 months.
Smart glasses were also very present at the trade fair. Essilor-
Luxottica now has a whole portfolio of different types, which
is constantly being expanded. At the trade fair, visitors were
able to test the Ray-Ban Meta, Oakley Meta, and Nuance Audio
hearing glasses, for example. In addition, smart glasses with
a display are set to be launched soon, as well as Essilor Stellest
Smart Glasses, which analyze the visual behavior of myopic
children, for example.
Other smart glasses could be tested at the lucyd stand, for
example. At the Fuller Vision stand, visitors could try out the
new Autofocals, glasses that automatically focus from distance
to near.
The market here is developing rapidly and there is now a
product for almost every need. Whether it's a built-in camera,
a translator, audio amplification for better hearing, or glasses
for listening to music.
The MEI-team in front of Alpha and Omega Core TBA.
Machine exhibitors
For machine exhibitors, the trade fair in Las Vegas is one of
the most important in the world. Almost every company was
represented here, and most of them with a corresponding
number of machines. Of course, the major spectacle lens
manufacturers, software providers, lens designers, instrument
suppliers, and many more were also present.
Optotech, which is currently celebrating its 40th anniversary,
showed a large machine park. The highlight was the brand-new
IQ Synergy Lens Generator. The company described it as a
new “powerhouse in lens production.” Among other things,
decoupled process steps greatly increase throughput.
Another innovation could not (yet) be physically examined—but
those interested will not have to wait much longer: Optotech
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MAFO 6-25
LIVE ON SITE
has developed a new Eco Block Technology in collaboration
with Zeiss. The patented vacuum blocking process is intended
to replace conventional methods using alloy or adhesive. The
company developed two machines for this purpose: the fully
automated IQ-Synergy Eco Blocker and the IQ-Synergy Eco
Deblocker. Both systems have already been successfully tested
and implemented at Zeiss Vision Care. The supplier is thus
the third manufacturer to soon offer block-free alternatives in
production.
Visitors were also able to explore many highlights at Satisloh,
DAC Vision, and Ultra Optics. The NEO-Orbit and NEO Flex
block-free machines for surface processing of spectacle lenses
were a particular magnet for visitors. According to the manufacturer,
the fact that the usual blocking, taping processes, etc.
are no longer necessary with this duo means that only two
machines are needed instead of seven. 99% of all lenses can
be processed in these machines.
Visitors also had the opportunity to explore an entire fleet of
machines from Schneider. These included, for example, the
fully automated Modulo line, including the new PMD Modulo
ONE inspection machine, which checks the lens on the block
in the middle of the surfacing process, and the all-in-one
cosmetic inspection and surface quality control machine CSI-P
Modulo ONE.
With the Lab Configurator Tool, interested parties can also
digitally assemble their next “Power Lab” themselves in just
a few minutes. This is just as easy as you would expect from a
well-known furniture chain.
The beginning and the end – Alpha and Omega – is the big
topic at machine manufacturer MEI System. Here, too, the
seven familiar process steps are drastically reduced with a
block-free unit. In addition to the already familiar all-in-one
unit Core TBA, Alpha and Omega now double productivity
and can be used modularly.
Coburn Technologies has a home advantage at the trade fair
and regularly showcases a large portfolio of various systems
in the field of lens processing and diagnostics. Here, visitors
found, for example, the new Velocity TT Spin Coater, a backside
spin coater for lens labs that loads two lenses simultaneously,
the Velocity automated spin lens coater, and the Nexus DGT
lens generator.
At Automation & Robotics, the focus is now fully on automatic
cosmetic inspection. From ProMapper to NeoMapper to
AutoMapper, all inspection devices and systems will eventually
feature automatic cosmetic inspection. A&R was recently
acquired by the EssilorLuxottica Group.
Overall, those interested in technology in the field of systems
and more got their hands on the latest innovations.
The next Vision Expo in the USA will take place in Orlando
from March 11 to 14. ◆
New Oakley Meta smart glasses.
Stephan Huttenhuis (left) and Tobias Schneider (right) demonstrate
the lab configurator.
Coburn Technologies.
Tinting lenses at BPI.
MAFO 6-25 23
LIVE ON SITE
Evergreen
Pictures: Pauline Möller
Optotech
Innovation and inspiration
at the heart of optometry
Silmo Paris 2025
From September 26 to 29, 2025, the Paris Nord Villepinte exhibition center once again became the center
of the international optometry industry. Silmo Paris 2025 not only provided a platform for new products and
technological innovations, but also for intensive professional exchange and the recognition of outstanding
achievements. With an increase in visitor numbers, new formats, and a festive awards ceremony, the trade fair
promoted a strong future for the industry. By Daniel Groß
As one of the world's most important trade fairs
for ophthalmic optics and eyewear design, Silmo
Paris promised a multifaceted program that
combines trends, technologies, and traditions.
The organizers stuck to their proven supporting program,
which offers interested visitors a number of highlights beyond
the product show.
The future of eyewear design and optometry
per se
The Trend Forum presented the upcoming styles and must-haves
in the industry. A carefully curated selection of optical frames
and sunglasses collections showed where design language,
materials, and colors are heading. Visitors gained valuable inspiration
for product range design and customer consulting.
With Silmo Next, the trade fair focused on the future of
ophthalmic optics. Artificial intelligence, smart eyewear, and
immersive visual experiences were made tangible. The focus
was particularly on automated eye tests, virtual reality, and
intelligent business processes—technologies that could permanently
change the everyday work of opticians.
Renowned experts shared their insights and visions in lectures
and discussion panels at Silmo Talks and Silmo Academy. The
topics in Hall 6 ranged from scientific studies and market
24
MAFO 6-25
LIVE ON SITE
Horizons
Satisloh
MEI System
Maat Optical
analyses to ethical issues surrounding digitalization. The Silmo
Academy also awarded a research grant of €10,000 to Andronikos
Chrysanthopoulos for his study on accommodation ability
in young adults.
Trade fair results: growth and
internationality
With 33,358 trade visitors, Silmo Paris 2025 recorded a 6.5%
increase in visitor numbers compared to the previous year.
International participation was once again high: 52% of guests
came from abroad, 48% from France. Over 900 companies
presented their products and developments on an area of 75,000
square meters. The trade fair reflected a dynamic industry that
is increasingly addressing issues such as digitalization, sustainability,
and social responsibility.
Many machine manufacturers, suppliers, and other key players
in the field of eyeglass lens production were also represented
with stands at the trade fair.
CSR premiere and promoting young talent
In cooperation with the Paris-based corporate social responsibility
consulting firm Hyssop, an area for CSR initiatives was
set up. Start-ups presented environmentally friendly materials
and sustainable production processes. The “Committed
Company Award” went to Friendly Frenchy, a company that
works with inclusive organizations and local partners and
focuses on sustainable materials.
As part of the Optical Design Contest, the Gaia children's
glasses designed by student Hélène Caffin-Pinon received an
award. They incorporate a plant identification function using
augmented reality—an innovative approach that combines
design and education. The title of International Optician of
the Year went to Blair Wong from the USA, who has distinguished
himself through his commitment to training and
innovation.
Silmo d'Or 2025: The gala of innovations
A highlight of the trade fair was the Silmo d'Or 2025 awards
ceremony, which took place on Saturday evening, September
27, in the elegant Pavillon Gabriel in the Champs-Élysées
gardens. The atmosphere was exuberant, the venue was packed,
and the excitement was palpable. Each winner was cheered
loudly—often, the cheers revealed which corner of the room
the winner came from. The buffet of French delicacies rounded
off the festive evening, which celebrated the industry's innovative
strength and creativity.
Products and companies were honored in a total of 12 categories.
In addition, the jury awarded a special prize and an award for
social commitment.
The next Silmo Paris will take place from September 25 to 28,
2026, once again at Paris Nord Villepinte. After the success of
2025, we can look forward to seeing what innovations and
impulses await the industry in the coming year. ◆
MAFO 6-25 25
MAFO - The Conference 2026
Additive manufactured lenses, autofocus glasses, or
blockless methods – don´t miss this unique event in Milan!
On January 30, 2026, MAFO is once again hosting a unique event especially for international ophthalmic lens experts:
MAFO - The Conference 2026. Be among the first to learn all the details about the latest trends and technologies,
one day before Mido in Milan, Italy. You can look forward to a day full of exciting presentations, international speakers,
and enough time to exchange ideas during breaks – or to enjoy great Italian food and cocktails.
14 speakers and first audience award
announced
In 2026, 14 international speakers will talk about current trends
and technologies in manufacturing and lens development at
MAFO - The Conference. Detailed abstracts of the speakers
can be found on the following pages. In addition, two further
presentation topics will be announced shortly.
Another highlight: The 24th MAFO - The Conference features
an audience award for the first time to honor the best presentation
of the day. The following highlights await you:
▶ Additive manufactured ophthalmic lenses
▶ Autofocus glasses
▶ Blockless manufacturing
▶ Thermal anti-fog coatings
▶ Smart glasses and myopia management
▶ PFAS updates and more
26
MAFO 6-25
Date: Friday, January 30, 2026
(one day before Mido)
Advertisement
Location: Fiera Milano Rho (Italy)
Chairman: Peter Baumbach
Dr. Daniel Crespo and
Dr. José Alonso
IOT
Niko Eiden
IXI Eyewear
Andy Huthoefer and
Alexandre Cormier
Satisloh
Fabrice Bagnoud
Solabs Nanotechnology
Dr. François Van Lishout
Automation & Robotics
Roland Lorek
NielsenIQ/GfK
Light-Form: A digital additive
manufacturing technology for
ophthalmic lenses
Reimagining vision and eyewear
with autofocus lenses
A new vision for your lab –
without blocks
The first thermal antifog solution:
A new segment in the market
Towards fully integrated lens
inspection: Bridging cosmetic,
optical, and coating quality
Current developments in the
European market for spectacles
SPECTACLE
LENS TOOLING
ULTRA PRECISION
DIAMOND
TOOLS
Carsten Leutloff
Spectaris
PFAS in spectacle lenses –
what´s next?
Dr. Bernd Freyermuth
Lensware
Arnaud Ribadeau
Dumas
EssilorLuxottica
Dan Baker
Ocuco
Simone Mangili
MEI System
Modern LMS IT
architecture design
Holistic myopia management
solutions: from lenses to
smart glasses
From job tracker to production
orchestrator: How a modern LMS
scales optical lab operations.
Empowering labs: How industry
innovation is transforming the
lens production
www.mafo-optics.com
MAFO 6-25
kydiamond.ca
Crafting
the future of vision
together
Gold Sponsors
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MAFO 6-25
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Dr. Daniel Crespo and
Dr. José Alonso
IOT
Light-Form: A digital additive
manufacturing technology
for ophthalmic lenses
The optical industry has long pursued
digital additive manufacturing for optical
elements, particularly ophthalmic
lenses, which demand high customization.
Success requires flexibility, simplicity,
sustainability, and performance/cost
parity or superiority over current freeform
surface generation.
Light-Form Technology is the first approach
with true potential to achieve
these goals. It employs a novel volumetric
printing process to polymerize the entire
lens volume onto a substrate, which can
integrate into the product or be removed
and reused. This involves a single polymerization
step using a precisely calculated,
spatially incoherent radiation pattern to
form a threshold surface separating
polymerized and unpolymerized regions,
this surface matching the desired lens
geometry exactly.
Light-Form Technology is highly efficient:
producing a complete lens in under three
minutes without post-processing steps
like homogenization or polishing. The
current prototype achieves about one
lens per minute and scales easily. It uses
no water, consumes one-fifth the energy
of traditional methods, and recovers
unpolymerized resin – cutting polymer
waste by 80%. It can produce any custom
design, progressive or single vision.
This innovation could shift the paradigm
in ophthalmic lens production,
enabling thin optics for VR/AR devices,
high-quality manufacturing in remote
areas, and last-mile production in
urban settings.
Niko Eiden
IXI Eyewear
Reimagining vision and
eyewear with autofocus
lenses
Niko Eiden, CEO and co-founder of IXI,
is pioneering the world’s first autofocus
glasses, a breakthrough set to redefine a
market unchanged for decades and irrevocably
transform one of humanity’s
most universal tools.
Drawing on over 20 years of experience
in advanced optics, VR/XR hardware,
and mobile imaging, Niko is driven by
IXI’s mission to seamlessly improve vision
correction and everyday life for
glasses wearers with integrated technology
that prioritizes user comfort.
At MAFO – The Conference, Niko will
detail how IXI’s technology redefines
‘smart glasses’ and creates a new eyewear
category by eliminating the limitations
of fixed-focus lenses, focusing on genuine
visual impairment solutions and implementing
superior ergonomic features.
Niko will also discuss IXI’s strategy to
scale and deliver it’s autofocus glasses to
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MAFO 6-25
SPOTLIGHT
Andy Huthoefer and
Alexandre Cormier
Satisloh
A new vision for your
lab – without blocks
Currently, we block lenses so that they
are held securely throughout all surfacing
processes, don’t flex, and the front of the
lens is protected. These are important
functions. But if we can manage to do
all this without blocks, that has a lot of
advantages. It eliminates taping, blocking,
deblocking and detaping. That makes
the lens production process faster, saves
space in the lab, drastically reduces the
cost of consumables and is better for the
environment. In this talk the presenters
explain Satisloh’s new blockless surfacing
technology and how it maintains compatibility
with the full production range of
lenses, a high throughput and impeccable
lens quality. The resulting benefits for
labs are detailed as well.
Fabrice Bagnoud
Solabs Nanotechnology
The first thermal antifog
solution: A new segment in
the market
Solabs introduces the first thermal antifog
solution (TAF by Solabs); a transparent,
sunlight-activated antifogging
coating that combines optical clarity
with strong photothermal functionality.
The design is engineered to achieve high
absorption in the near-infrared (NIR)
spectrum, which accounts for roughly
half of the solar energy. Upon illumination,
the absorbed NIR light is converted
into heat, elevating the surface temperature
and thereby suppressing water
droplet nucleation and fog formation.
As a result, the coating exhibits more
than a fourfold enhancement in antifogging
resistance and a threefold faster
defogging rate compared to uncoated
surfaces. The coating remains effective
even under low sunlight intensities (as
low as 0.2 suns) and can be fabricated
using standard physical vapor deposition
(PVD) techniques, such as e-beam
evaporation or sputtering.
Dr. François Van Lishout
Automation & Robotics
Towards fully integrated
lens inspection: Bridging
cosmetic, optical, and
coating quality
The inspection of ophthalmic lenses is
moving toward fully integrated systems
capable of evaluating cosmetic appearance,
optical performance, and coating
quality within a single inspection
machine. Advances in imaging, optical
metrology, and AI-driven analysis now
make it possible to reduce subjectivity,
support operators, and achieve consistent
quality across global manufacturing
sites. This presentation discusses key
trends shaping next-generation inspection
systems, including improved repeatability,
multi-modal measurement,
and adaptive algorithms that learn from
data rather than relying solely on fixed
rules. It combines an overview of these
technological directions with illustrative
examples from industrial inspection
systems, and shows how they
enable more robust, scalable, and
traceable lens inspection workflows for
the eyewear industry.
30
MAFO 6-25
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Roland Lorek
NielsenIQ/GfK
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Carsten Leutloff
Spectaris
PFAS in spectacle lenses –
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Spectacle lenses as medical devices are
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SPOTLIGHT
Dr. Bernd Freyermuth
Lensware
Modern LMS
IT architecture design
The lecture will concentrate to evolute
a template software architecture design
of modern lab management systems.
The architecture will show the different
modules, linked together by a standard
SQL database. Over many years, this
architecture revealed well suitable to
manage a standardized core, extended
by customized functionality for the
individual requirements of the single
lab. Customization, total integration
and migration, based on this core design,
are the decisive elements of a modern
LMS architecture.
The integral LMS should be able to
manage end2end ophthalmic products
(RX lens and Stock lens by pair, Stock
lens also by bulk / wholesale), as well as
trading articles (frames, accessories,
consumables), in future in complex
combination (packages), too.
The lecture will concentrate on discussing
the core elements of the RX production
unit, as well as the enhanded
functionalities of Enterprise (ERP) and
the WEB ordering feature. Integration
into financial packages is mainly
achieved by customization in format
and communication, a standard solution
should be part of the LMS sales modules
(e.g. different eInvoice technologies).
Arnaud Ribadeau Dumas
EssilorLuxottica
Holistic myopia management
solutions: from
lenses to smart glasses
With over 50% of the world’s population
projected to suffer from myopia by
2050, the need for accessible vision care
has never been greater. Committed to
playing a leading role in addressing
this global health issue, EssilorLuxottica
has been steadfast in its commitment
to tackle this rapidly growing
visual impairment and promote better
eye health for future generations.
We believe that tackling this epidemic
requires:
• Developing a comprehensive suite
of myopia management solutions:
solutions today include not only
lenses which help significantly slow
down the progression of myopia in
children, but now also Smart Glasses
that can track wearing time and
patterns for more efficient and personalized
myopia management
• Leading the global myopia conversation:
sharing expertise and the
latest insights, as an open network
company
• Strengthening partnerships and
supporting eyecare professionals:
this includes providing ECPs with
the latest evidence-based scientific,
medical and clinical product knowledge
to better support consumers.
Dan Baker
Ocuco
From job tracker to production
orchestrator: How
a modern LMS scales
optical lab operations
Many optical labs still operate their LMS
like it’s 1995, tracking jobs, printing
tickets, and producing basic reports.
Today’s labs face complex freeform
designs, tighter SLAs, and multiple
system integrations. The Lab Management
System, Dan Baker argues, should
coordinate that complexity rather than
record it after the fact. His session
presents the LMS as a production control
layer that orchestrates workflow, protects
data integrity, and reduces manual intervention.
He details rules-based
routing, scan-and-verify steps, and
stable links to ERP, PMS, LDS, WMS,
and shop-floor devices—measures tied
to higher first-pass yield, shorter cycle
times, and better promise-date adherence.
The talk also offers an AI reality
check: be “AI-ready” through sound
engineering—clean signals, event logging,
and exception handling—before
advanced tools. Browser-based modules,
he notes, enable effective oversight from
anywhere. Attendees leave with a clear
framework, practical KPIs, and next
steps for scalable, measurable, datadriven
operations.
32
MAFO 6-25
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SPOTLIGHT
Simone Mangili
MEI System
Empowering labs: How
industry innovation is
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As the optical industry evolves through
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consumer demands, technology
providers are driving a new era of innovation
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By identifying both explicit and latent
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Award ceremony
MAFO
Presentation of the first
MAFO - The Conference
audience award for the
best presentation
MAFO 6-25 33
TECHNOLOGY
A generalization of the Minkwitz
theorem and its benefit for
progressive addition lenses
The linear relation between the lateral increase of surface astigmatism and the increase of surface power
along an umbilical line was described by Minkwitz and is known as the Minkwitz theorem. However, in many
cases, modern progressive addition lenses do not show an umbilical principal line. Therefore, we propose to
extend the Minkwitz theorem to non-umbilical lines. Dr. Wolfgang Becken, Dr. Lukas Gromann, Dr. Gregor Esser
and Dr. Dietmar Uttenweiler
We were able to derive a “generalized
Minkwitz theorem,” which states that the
increase of the astigmatism perpendicular
to the principal line depends not only on
the power increase, as described by the Minkwitz theorem,
but also on the astigmatism increase along the principal line.
This generalization holds true also for a finite prescribed
astigmatism. The original Minkwitz theorem itself is a special
case of this generalization. As an application, we demonstrate
an example how a progressive addition lens benefits from
that generalization resulting in a reduction of unwanted
astigmatism in the periphery.
Introduction
The fact that a progressive addition lens (PAL) inevitably possesses
some considerable amount of astigmatism in the periphery of
the lens is one main reason why there exists an immense variety
of different kinds of lens designs. A key feature of a PAL design
is how the distribution of aberrations is adapted to the wearers’s
requirements and application. Without the presence of aberrations
all these efforts would not have been necessary since the world’s
first PAL was introduced in 1959 by Essilor.
Although unwanted astigmatism first only was an experience
fact, a few years later there has been found a rigorous scientific
fundament showing that this drawback is inevitable. In 1963,
G. Minkwitz [1] has achieved to prove a mathematical theorem
(later called the “Minkwitz theorem”) which establishes a
direct relationship between the lateral increase rate of astigmatism
and the power increase rate of a PAL.
More precisely speaking, this theorem makes statements under
certain simplifying restrictions. The first restriction is that it
refers to one single surface rather than to a spectacle lens
comprising at least two surfaces. Second, this surface is assumed
to be smooth. The third and important assumption is that the
surface possesses an umbilic line, i.e. a line along which the
surface astigmatism vanishes. Fourth, an important assumption
is that the surface is symmetric. Finally, it is assumed that the
prescribed astigmatism of that surface is zero.
Under these conditions the theorem states that perpendicularly
to the umbilical line there is some surface astigmatism present
starting with a slope which is twice as large as the power increase
rate along the umbilical line. The conclusion is that a progressive
surface, therefore having a power increase rate, must also have
some peripheral astigmatism. The relevance of the theorem
for PALs is then based on the fact that at least one lens surface
must be progressive, and the assumption that all essential
surface properties are inherited by the lens as a whole.
There have been several discussions about the question whether
Minkwitz’ theorem stays still valid under weaker conditions.
For example, dropping the symmetry assumption does not
alter the key ingredient of the theorem since symmetry was
originally only introduced for convenience rather than as a
mandatory prerequisite, as is e.g. discussed by Blendowske [2] .
Similarly, as illustrated in the present work, the theorem stays
valid also for finite prescribed cylinder: although this case is
non-umbilic regarding total astigmatism, it is umbilic if unwanted
astigmatism is referred to total minus prescribed value.
On the other hand, there have been various attempts to exploit
that in real-life conditions some of the other restrictions are
not present such that Minkwitz’ theorem can be essentially
overcome. For example, in the early 2000s, several lens manufacturers
have proposed to use two progressive surfaces in a
spectacle lens instead of only one, such that astigmatism effects
can be compensating each other if arranged suitably. Although
there exists no rigorous proof showing that this is impossible,
practice shows that no relevant loss of lateral slope of astigmatism
can be achieved that way – if at all.
Further, to bypass Minkwitz’ theorem, the authors introduced
a negligible astigmatism (e.g. 0.001 diopters) along the principal
34
MAFO 6-25
TECHNOLOGY
MAFO: Your paper also serves as the basis for the
latest Rodenstock progressive lens. What are the
advantages of the new design, explained in
simple terms?
Uttenweiler: Spontaneous compatibility is very high! The
wearer perceives the visual fields as very wide and enjoys
sharp vision.
Esser: We already had biometric lenses with a high degree
of customization. Now we can adapt the visual fields more
precisely to the requirements.
Previously, we had a standard visual acuity loss, which was
the same for everyone. Now we can adapt the design accordingly.
For example, if someone cannot perceive a difference
of 0.25 dpt., this means that more aberrations can be tolerated
up to their perception threshold. As a result, the fields of
vision have smooth transitions and the areas can be perceived
as larger.
MAFO: Do you know how people's perception
differ? Are some eyeglass wearers more sensitive
than others?
Esser: Yes, we evaluated the order data and looked at the
correlation between visual acuity and sensitivity. Roughly
clustered, we found that:
▶ 40% have high visual acuity and high visual sensitivity
▶ 31% have low visual acuity and low visual sensitivity
▶ 17% have medium visual acuity and medium sensitivity
▶ 8% have high visual acuity and low visual sensitivity
▶ 4% have low visual acuity and high visual sensitivity
MAFO: What role do big data and AI play in the
development of new ophthalmic lenses?
Esser: There are many aspects, of course, but big data
and AI play a very important role. However, I am convinced
that it is always necessary to take an analytical
approach in advance. Correlations can certainly be
derived from a large data pool in order to draw conclusions.
But that alone is not enough! Our goal is always
to first look at the analytical derivation in order to
improve the design in the periphery and center, for
example, as in the most recent case.
Developments based on derivations can also be mathematically
proven and published scientifically. They
form the basis for the new development or further development
of a design – only then does big data come
into play. In short, functional relationships and their
influence must first be identified – then can big data be
used effectively.
line – insignificant for vision but sufficient to break umbilicity
and potentially reduce peripheral astigmatism. Disappointingly,
as has been described by the authors formerly [3] , there are some
non-vanishing higher-order derivatives of astigmatism left
yielding peripheral astigmatism of a similar amount even then.
This is in accordance with general experience, expressed by
Sheedy and Campbell [4] using the words “Although the Minkwitz
relationship may be altered in some regions of the corridor, there
is a global component to the Minkwitz prediction that applies
to PALs. On a global level, ..., it appears the unwanted astigmatism
associated with a given power change along a given distance
can be redistributed but probably not reduced.”
In this article, we deal with a single surface as the original
Minkwitz theorem does, and we also want to question the
assumption of an umbilic line but in another sense than above.
In our former work [3] , we have found a generalization of
Minkwitz’ theorem introducing additional terms compared
to the original theorem. In the following, we will show in a
simple way how the generalized Minkwitz theorem arises and
how it can be exploited for achieving a benefit for spectacle
lenses by taking into account the wearer’s visual sensitivity.
The original Minkwitz theorem
Throughout the present article, we will consider a single surface
which we assume to be sufficiently smooth. Now, there exist
various ways how to illustrate the meaning of Minkwitz’s theorem.
A very common one is the so-called elephant’s trunk construction
(see e.g. Ref. [5] ). In this article, we shall focus on revisiting the
theorem based on its mathematical background.
It is important to note that Minkwitz’ theorem is a local theorem
in the sense that it does not make any statement about astigmatism
far away from the umbilical line. Instead, it refers only
to its direct proximity. In figure 1, we have shown a representation
of surface astigmatism as a function of some coordinates
in a typical setup for which the surface power increases
from positive to negative values about an addition of 2.5 dpt.
In the middle, an umbilical line can be identified whereas in
the periphery, there is some astigmatism which at some point
adopts a maximum value in the same order of magnitude as
the addition. Figure 1b shows a section of figure 1a along the
direction in a height of
. It reveals that directly
left and right to the umbilical line, the astigmatism increases
in direction with a finite slope. Minkwitz’ theorem only
MAFO 6-25 35
TECHNOLOGY
Fig. 1: Astigmatism of a typical progressive surface as a
function of x and y. The power addition of the surface is given
as 2.5dpt. a) complete astigmatism plot exhibiting a maximum
value in the periphery b) section showing the V shape of the
astigmatism function in the proximity of the umbilical line
refers to that slope. In contrast, Minkwitz’ theorem makes no
statement about the maximal astigmatism in the periphery.
For a rigorous version of Minkwitz’ theorem we assume a
surface sagitta function to be given which possesses
the same restricting properties as in the original work [1] :
▶ It is symmetrical:
▶ It possesses an umbilical line along the symmetry axis
▶ The prescribed cylinder is zero.
The generalization of the Minkwitz theorem
In order to generalize Minkwitz’ theorem to weaker conditions,
for convenience we maintain the condition that the principal line
is a symmetry line.
On the other hand, we do no longer restrict ourselves to the case
of an umbilic line. There are different situations leading to a
non-umbilic line. The first one is present if there is a finite prescribed
cylinder present. If, on the other hand, the prescribed
cylinder is zero, it is still possible that only one point on the
principal line is umbilic, or that there is not even one umbilic
point at all. The following treatment for developing the generalization
allows also to bring order into these different situations.
Beside the formal power series approach presented in Ref.[3],
there exists a much simpler albeit mnemonic method for deriving
Eq.(2). Nevertheless, we will re-engineer the theorem that way
but carefully track the conditions for generalizing it in the end.
Thanks to the chosen coordinate system the first derivatives
and in . Then the surface
power matrix in is given as
(3)
We consider a point
on the umbilical line
and choose the coordinate system such that the plane is
tangential to the surface there. Then the surface mean power
and astigmatism at that point are given as
(1)
respectively, where n and n' are the refractive indices before
and after the surface. The symbols , and stand for
the second surface derivatives of at position
. Considering and to be variable themselves, the rigorous
version of Minkwitz’ theorem reads:
Theorem: If every point on the apex line of a symmetrical
refractive surface F is umbilic, then
The first equality is the definition of the power matrix in terms
of power vector components
where are sphere, cylinder and axis. The second matrix
contains the second derivatives
of the sagitta
with respect to the coordinates. The entries in that matrix are
curvatures which have in general rather complicated expressions
but thanks to and they reduce to the simple
expressions in Eq.(3) in the point .
The decisive step is now that the interchangeability of derivatives
has implications on the partial derivatives of power vector
components according to the second equality in Eq.(3), as
already demonstrated in a former work [3] . Comparing the
derivatives within each row in the power matrix yields
(a)
(b)
(4)
(2)
i.e. the surface astigmatism increases twice as fast along a
direction perpendicular to the apex line as the modulus of
the change rate of the mean surface power along that line.
For completeness, it should be mentioned that this step is
mnemonic rather than rigorous for the following reason. The
curvature of a function along direction, for example,
is not given by but in general by . Only
at position this reduces to because there. Although
it is tempting to compute the derivative of curvature
36
MAFO 6-25
TECHNOLOGY
in directly by derivative of yielding , the formally
correct way would be to compute the derivative of the complete
general curvature expression and putting thereafter.
Fortunately, this yields as well, which allows to keep
things simple. Although this scheme does not generally hold
for higher orders since e.g. the second derivative of curvature
in is given by instead of , the “naïve”
conclusion still holds for third order, such that Eq.(3) is true
after all.
For proving Minkwitz’ theorem (as well as its generalization),
we must still establish a connection to astigmatism
itself instead of only one
of its components. Forming the derivative
(5)
shows that the derivative of astigmatism is essentially given
by the projection of the power vector derivative onto
the unit vector . It is noteworthy that Eqs.(4,5) are always
valid because neither the symmetry condition nor the condition
of umbilicity have been applied so far. These conditions come
now into play for evaluating Eq.(5) in the cases of interest.
Exploiting now that and are even under the symmetry operation
while is odd, a short consideration leads to
(6)
at position .
Eqs.(6) has the implication that along an umbilical line, there
is a vanishing component throughout. In accordance with
this observation, from Eqs.(6) it follows in combination with
Eq.(4b) that
along the umbilical line. This
means that if there is at all some astigmatism on the principal
line, this is due to . Therefore, for the following evaluation
of Eq.(5) two cases have to be distinguished:
Case 1: The point on the principal line is non-umbilic.
Then Eq.(5) evaluates to zero because in the numerator both
terms and are vanishing. In other words,
the vectors and are orthogonal, and their projection
vanishes., such that
(7)
Case 2: The point on the principal line is umbilic.
Then both and are vanishing there. In that case Eq.(5)
cannot be evaluated directly because both numerator and
denominator are zero. However, a limiting process
shows that and are aligned parallel for (and
antiparallel for ), such that in that case
(8)
which in combination with Eq.(4a) yields for
(9)
Eq.(9) can be directly considered as a generalization of
Minkwitz’ theorem, still referred to vanishing prescribed
cylinder. Compared to the original Minkwitz theorem, it
comprises an additional term which describes the
increase rate of astigmatism along the principal line. For the
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case of an umbilic line, therefore, the original Minkwitz theorem
is contained as a special case because then we encounter
.
Finally, even Eq.(9) can be generalized further to the case of
a non-vanishing prescribes cylinder . If the corresponding
cylinder power vector is called
,
then we can simply replace the total astigmatism by shifted
quantities. Defining the unwanted cylinder as
Figure 2 shows that the upper solid curve for approaches
the curve for in the umbilic case from above. Eq.(12) shows
that is always larger than the contribution from would
be,
. Therefore, also in the non-umbilic
case we inherit a considerable amount of astigmatism in the
periphery from the umbilic case.
Of course, Eq.(12) is itself only valid approximately and in the
proximity of the principal line because in the far periphery
the local approach breaks down due to the higher-order terms
and a slowly increasing value of away from zero, but
it gives a certain understanding of lateral astigmatism also in
the non-umbilical case.
(10)
where , we obtain and
hence following
Theorem: If at least one point on the apex line of a symmetrical
refractive surface F is umbilic regarding
, then
(11)
Discussion
The generalization in Eq.(11) allows to understand in a simple
way why it is a useless attempt to artificially introduce some tiny
unwanted auxiliary astigmatism in for removing
umbilicity and thereby bypassing Minkwitz’ theorem.
For simplicity, let us assume that the originally prescribed
cylinder is zero. It is true that then according to Eq.(7) the
initial slope of astigmatism vanishes. But the hope
that the slope keeps small values for larger (as shown by the
dashed line in Fig. 2) is in vain.
For maintaining symmetry, the only power vector component
one can introduce is while . Now, we
interpret to be a prescribed cylinder. Although being
non-umbilic with respect to , the point is umbilic
with respect to . Therefore Eq.(11) can be applied, finding
that starts approximately as a linear function due
to an approximately linear component
(see lower
solid curve in Fig.2). Regarding the original astigmatism
function, this yields
(12)
with constant .
Fig. 2: Astigmatism as a function of lateral coordinate .
The upper solid curve stands for the total astigmatism
whereas the lower curve describes the behaviour of the unwanted
astigmatism referred to a fictitious prescribed
cylinder given in the point . While this point
is non-umbilical with respect to , it is umbilical with respect
to such that the generalized Minkwitz theorem
can be applied
In practice, our findings can also be exploited for optimizing
spectacle lenses. For simplicity, we assume the properties of
the lens to be determined by the properties of one single
progressive surface.
It is a good tradition to keep the progression channel free of
astigmatism, i.e. to attempt it to be an umbilical line. Then
inevitably the lateral slope of astigmatism is determined by
the shape of power increase along the whole principal line.
Although the periphery is not completely determined by the
progression zone that way, there are only certain margins
within which a lens optimization can create a design.
We have now found a way how to enlarge these margins
noticeably by applying the presented generalization of
Minkwitz’ theorem. Accepting that reduction of lateral
astigmatism is limited by Minkwitz’ theorem as a consequence
of vertical power increase, one would like to diminish
the contributions on the rhs of Eq.(11). Indeed, if the
point is umbilic, then Eq.(11) applies there. If now
a variable astigmatism
is introduced suitably
such that acts as counter term to , then
38
MAFO 6-25
TECHNOLOGY
in fact the lateral increase of unwanted astigmatism can
be reduced.
The improvement by compensating the term in parts
is associated to some finite astigmatism
on some
portions of the principal line. In classical lens design, this
had always been avoided by construction. In contrast to this,
we have based a new lens design on the fact that a certain
amount of astigmatism can be tolerated even on the principal
line, depending on the wearer’s visual sensitivity regarding
aberrations. Every lens can benefit from this principle, and
taking into account visual sensitivity as individual input value,
the potential for reduction of astigmatism can be exploited
in a well-directed way.
Dr. Wolfgang Becken
Dr. Wolfgang Becken, PhD physicist and Senior Principal at
Rodenstock, has experience in industrial research over two
decades as. His work as expert and as project manager focuses
on innovative developments in eyeglass design, including
patents on wavefront tracing and optimization of optical
systems such as spectacle lenses with DNEye technology.
Summary and Conclusion
The Minkwitz theorem describing a symmetric surface has
been generalized to the case that the principal line is not necessarily
umbilic. The most important finding is that if the principal
line as a whole is non-umbilic but at least one point on it is
umbilic, then a theorem similar like the original Minkwitz
theorem is valid, but with one additional term describing the
increase rate of astigmatism beside the power increase rate.
The case of a prescribed cylinder present can be reduced to the
situation without prescribed cylinder by considering the unwanted
difference between astigmatism and the prescribed
cylinder instead of the total astigmatism itself.
Even on a section of the principal line without an umbilic point
at all, where the lateral slope of astigmatism is zero, at some
middle distance from the principal line astigmatism can reasonably
be estimated by the value determined from the umbilical
case. Altogether, our generalization covers the cases of variable
astigmatism along the principal line as well as the case of a
prescribed cylinder.
As an application for lens design development, the generalized
law allows to take advantage of astigmatism slope along the
principal line as a new control parameter which helps to reduce
peripheral astigmatism, provided that some minor astigmatism
in the progression channel is tolerated. Making use of the
knowledge of visual sensitivity of the wearer, individual margins
for a new flexibility in lens design can be exploited.
References
1. G. Minkwitz, “Über den Flächenastigmatismus bei gewissen symmetrischen
Asphären,” Opt. Acta 10, 223–227 (1963)
2. R. Blendowske, Simple approach to the generalized Minkwitz theorem,
Vol. 34, No. 9 / Sept 2017 / JOSA A (1481-3)
3. G. Esser, W. Becken, H. Altheimer and W. Müller, Generalization of the
Minkwitz theorem to nonumbilical lines of symmetrical surfaces, Vol.
34, No. 3 / March 2017 / JOSA A
4. J. E. Sheedy, C. Campbell, Ewen King-Smith, John R Hayes, ”Progressive
powered lenses: the Minkwitz theorem”, Optom Vis Sci. 2005
Oct;82(10):916-22
5. M. Jalie, 50 years of developments in ophthalmic lenses, MAFO Vol.
2/2025, p. 34-38
Dr. Lukas B. Gromann
Dr. Lukas B. Gromann is Senior Manager for Research in
Optics and Technologies at Rodenstock, where he leads
advanced developments in lenses, optical systems and
metrology. He has extensive experience in applied optics
and optoelectronics, gained through progressive roles in
research and management following his PhD in Physics.
Dr. Gregor Esser
Dr. Gregor Esser is a distinguished expert and Director Research
& Development Optics at Rodenstock. With a background in
optometry and vision science, he earned his PhD in Optical
Engineering. As a senior leader at Rodenstock, he has played a
key role in advancing lens technologies for many years, particularly
through his groundbreaking work on higher-order aberrations
and their application in innovations like B.I.G. Vision.
Dr. Dietmar Uttenweiler
Dr Dietmar Uttenweiler is Executive Vice President Innovation at
Rodenstock. In this role he is responsible for the Corporate Research
& Development activities for the Rodenstock Group. Dr
Uttenweiler has published in excess of 50 scientific papers and
more than 100 patents and patent applications. He is a frequent
speaker with focus on R&D, scientific and innovation topics.
MAFO 6-25 39
BUSINESS
Effectively managing
remote projects
Strategies, processes, and key performance indicators
Remote and virtual project management has become part of everyday life in the optical industry.
Teams work independently of location, but leadership remains a key challenge. This article shows how
managers can effectively lead remote teams, clarify expectations, and make roles transparent. The focus
is on clear communication routines, regular synchronized updates, and the targeted use of tools that
enable collaboration rather than distance. By Mario Neumann
A
leading company in the precision engineering and
optical industry launched an international remote
project to develop an automated production process
for precision lens manufacturing that meets strict
quality and safety standards. The team consisted of specialists in
optics and lens engineering in Germany, experts in CNC/precision
mechanics at a research facility in Grenoble, and manufacturing
experts in Poland. The desired solution was to optimize the entire
production process, increase product quality, and minimize
rework – a challenging task for Timo B.'s team.
However, clear roles and expectations were not sufficiently clarified,
which led to diverging requirements and early misunderstandings.
Specifications had to be adjusted several times, tests were delayed,
and approvals stalled. Different tools at the locations prevented
the urgently needed transparency. The project stalled and the
final solution missed important deadlines, with consequences
for market launch, customer confidence, and competitiveness.
Team distribution – a challenge for
team leaders
This example clearly shows how remote project management is
shaping modern projects. The problem of increasing team
distribution is becoming a challenge for project and team leaders.
While modern remote approaches bring together geographically
40
MAFO 6-25
BUSINESS
dispersed specialists, physical separation often leads to increasing
decentralization of knowledge and responsibilities.
In the project described, experts in Germany, Grenoble, and
Poland are working toward common goals, but without clear
roles, transparent expectations, and coordinated processes – silo
thinking quickly emerges.
Each location group prefers its own tools, methods, and
schedules, which narrows communication channels and
fragments information. Instead of a consistent overall picture,
decision-makers only receive partial evaluations, and decisions
must be confirmed multiple times. This almost inevitably leads
to delays, mis deliveries, and friction between locations.
Distributed teams therefore require explicit governance
structures: clear role and responsibility assignments, binding
communication routines, cross-location tools, regular synchronized
updates, and strong moderation to ensure trust, transparency,
and efficiency. This is the only way to reap the benefits of
decentralization without jeopardizing the project's chances of
success.
Basics of remote project management
First, the definition: remote project management describes the
planning, execution, and control of projects in which team
members work in geographically dispersed locations and often
communicate via digital tools. Distributed teams are groups
of professionals who work toward common goals but are based
in different locations, time zones, or organizational units.
There are different types of distributed teams:
▶ Plannable, time-synchronized teams (with fixed meetings)
▶ Asynchronous teams (work processes spread over time slots)
and
▶ hybrid forms that combine both.
The differences from traditional project management lie primarily
in communication, coordination, and productivity. While
physical proximity, direct feedback, and informal coordination
often work smoothly in face-to-face models, remote models
require conscious governance, structured communication
channels, clear decision-making processes, and transparent
documentation.
Reliable technical infrastructure, tools, and data access are
important enablers. Poor infrastructure, unclear expectations,
or fragmented tools almost inevitably lead to delays and
misunderstandings.
Without a doubt, clear objectives with measurable deliverables,
clear role and responsibility assignments (RACI-like), and
binding communication routines, such as regular stand-ups
and weekly review meetings, are among the critical success
factors of a remote project. In addition, cross-location tools
and central documentation are essential, as are a shared
roadmap and regular synchronization across time zones.
Practice shows that without clear governance, consistent
processes, and strong moderation, there is a risk of delays, cost
increases, and quality risks. The key is a balance of structured
organization, flexible collaboration, and a trust-based culture.
This is the only way to leverage the potential of distributed
teams without jeopardizing the project's chances of success.
Leading virtual teams
The example also highlights how leading virtual teams has a
significant impact on the effectiveness of a remote project. A
leadership culture that emphasizes trust and openness is key.
Project managers must succeed in creating an environment
in which team members can openly address mistakes without
fear of negative consequences. The urgently needed trust – even
across location boundaries – is created through consistent
communication, reliable support, and transparent decisionmaking
processes. When project and team leaders regularly
provide insights into plans, risks, and progress, this strengthens
the willingness of team members to proactively contribute and
take responsibility.
In person, leadership often results from direct physical presence:
reactions can be seen immediately, and nonverbal cues can be
perceived directly. In addition, short, informal conversations
during coffee breaks or in the hallway enable quick coordination;
many decisions can be made through short, spontaneous
conversations. Team members often feel that the leader has a
clear, visible position. Project and team leaders exert their
influence through their presence, role model function, and
immediate feedback. Tasks are often assigned through brief,
personal discussions; trust in leadership is strengthened by
regular personal encounters.
With virtual teams, the focus shifts significantly: informal
communication takes place via digital channels, which can
lead to misunderstandings much more easily. Leadership is
therefore inevitably characterized more by clear processes,
transparent governance, and consistent documentation. The
effect is based less on physical presence and much more on reliable
framework conditions: defined goals, clear roles, centralized
information, and regular, structured updates. Trust is built less
through chance encounters and more through consistent reliability
and transparent decision-making processes.
Governance is key
Decision-making processes in virtual project environments
differ significantly from traditional face-to-face models. Decisions
should be made where relevant information is available.
Typically, decision-making rights are determined by a RACI-like
assignment: who decides (decision owner), who must be informed
(inform), who advises (consulted), and who implements
(accountable).
MAFO 6-25 41
BUSINESS
This clear distribution of roles avoids delays caused by lengthy
coordination rounds across time zones. At the same time, it
reduces uncertainty by making the decision-making process
transparent. Prioritization is also based on a fixed set of criteria,
so that it is always clear which tasks have priority and why.
Budget control is particularly challenging in a remote context,
as expenses are often incurred decentrally and external partners
or tools are involved with a time delay. This requires central
budget tracking mechanisms, regular forecasts, and approval
loops that can be tracked in the respective time zone.
Dashboards with cash flow, burn rate, and ROI metrics are
helpful, providing all stakeholders with the transparency they
need to make course corrections early on if necessary. Here,
too, standardized processes, clear guidelines, and a policy of
cost discipline are indispensable.
Remote projects harbor a whole range of project-related risks
that often occur hidden but directly influence the success of
the project. For example, unclear instructions and incomplete
documentation lead to misunderstandings and delays. Time
zone and availability conflicts prolong decision-making
processes, while dependencies between distributed teams create
bottlenecks.
Risk management in remote projects must therefore go beyond
traditional issues. It relies primarily on early warning indicators:
delays in subtasks, dependencies between remote teams, or
the availability of critical systems. Such risks are recorded in
a centrally maintained risk list, prioritized, and assigned responsibilities.
Regular risk reviews enable project management
to respond promptly.
In addition, remote operation requires project management
to take a number of targeted countermeasures to get typical
problems under control:
▶ Communication gaps can be avoided through structured
meetings, short daily or event calls, asynchronous updates,
and clearly formulated tasks.
▶ Time zone conflicts can be addressed with rotations for
face-to-face appointments, alternating meeting times, and
asynchronous decision documentation.
▶ Dependencies between teams can be made visible and
manageable through regular dependency management, clear
escalation paths, and visible roadmaps.
▶ Governance gaps can be closed through transparent approval
processes, regular risk reviews, and audit trails.
Conclusion
Leading virtual teams requires greater structure and transparency
than traditional face-to-face leadership: clear goals,
well-defined roles, consistent communication routines, digitally
accessible information, empathetic trust-building and psychological
safety, and the ability to structure and moderate meetings
effectively.
While in-person leadership relies more on direct observation,
personal authority, and spontaneous interaction, virtual
leadership is based more on governance, tools, coded collaboration,
and a culture that accepts remote work as an independent,
productive way of working. ◆
Consistently increasing the chances of
success
An agile, hybrid approach combines flexibility with predictable
building blocks: short iterations, transparency, regular demos,
and retrospective feedback loops enable rapid adjustments in
the face of uncertainty and large time zone differences.
At the same time, central planning and coordination tasks
can be transferred to standardized workflows that are scalable.
A hybrid way of working allows you to respond flexibly to
new requirements while creating stable rituals. These include
defined sprint periods, regular coordination across time zones,
and clear handoffs between preparation and follow-up
phases.
Standardized processes and templates are at the heart of consistent
remote work. A predefined set of templates for requirements,
user stories, acceptance criteria, change requests, risk management,
and reporting facilitates the flow of information. A
central repository with versioned documentation ensures
transparency and traceability, even across locations and time
zones.
Mario Neumann
Mario Neumann, engineer and experienced project manager,
has guided numerous project teams through complex projects
as an independent consultant since 2008. With his book
"Projekt-Safari" (Project Safari), he set a milestone for project
managers back in 2012 and has received several awards for it,
including the German Continuing Education Innovation Award.
His practical approach and expertise make him a sought-after
expert in the industry. https://marioneumann.com
42
MAFO 6-25
CB LAYER COAT
PHOTOCHROMIC LENSES
Optional Index: 1.49, 1.56, 1.59, 1.60, 1.67, 1.74
CleanView
Email: sales@maatoptical.com
Website: www.maatoptical.com
MARKET SURVEYS
Bühler Alzenau
www.buhlergroup.com
AR coating machines
Leybold Optics CCS 610+ Leybold Optics CCS 700 BOXER 900
Application
Technical data
Process
Features
Small labs ( < 100 L/ shift) x x /
Medium sized labs (100 - 3000 L/shift) / x x
Mass production labs ( > 3.000 L/shift) / / /
Lens materials all materials all materials, mineral
AR coating including mirror coating x x x
Further special coatings (please specify)
Top coatings (hydrophobic, oleophobic,
superhydrophobic)
x x x
Top coatings from separate thermal source o o o
In-chamber tinting full color (absorption coating) / x x
Gradient tinting color / / /
Productivity HMC+ Ø 70 (avg. lenses/h )
[both sides coated]
35 47 96
Process time [both sides coated] (minutes) 70 60 48
Process time [single side coated] (minutes) 35 37 35
Dome/segment number of sectors Dome, Flip-over system 3 segments
Full dome/segment capacity Ø 70 48 60 96
Flip-over capacity segment Ø 70 16 36 N/A
High-vacuum pump system type
(diffusion pump, tubomolecular pump, etc.)
Turbo pump Turbo pump Turbo pump
High-vacuum pump system capacity ( L/s) 2050 2050 2050
Gate valve (in case of turbomolecular pump) / / /
Roughing pump system (type / stages) single stage single stage single stage, dual pump
Roughing pump system capacity (m3/h) 100m³/h 100 m3/h 2x100 m³/h
Cryogenic booster pump with Meissner trap x x x
Weight (kg / lbs) 1200 / 3300 1350 / 3640 2200 / 4850
Dimensions (w x d x h) / [mm / inches]
(machine without conveyor)
2260 x 1150 x 1310 /
89 x 45 x 52
2260 x 1150 x 1450 /
89 x 45 x 52
1800 x 1900 x 2100 /
70 x 73 x 83
Flip-over o o /
PVD (physical vapour deposition) x x x
CVD (chemical vapour deposition) / / /
Second distribution mask / / x
Electron beam gun (number of pockets/kW) 7 / 3kW 10,13 / 5kW
Ion source (kW) 0.4 kW 1 kW
Plasma source (kW) / / /
Number of vacuum measurement systems 4
Optional heater (kW) / / x 2.6 / o 5.2kW
Monitoring by quartz-crystal/optical single single / dual / 6-fold
LMS connectivity o o o
Manufacturing execution system o o o
Further information
Top loader,
Standard coatings
Top loader,
High end coatings
High end coatings
Legend: Yes = x, No = /, Optional = o
44
MAFO 6-25
MARKET SURVEYS
Bühler Alzenau
www.buhlergroup.com
BOXER 1100 SYRUS 1100 BOXER 1100+ SYRUS 1100+ BOXER 1350
/ / / / /
x x x x x
/ / / / x
all materials, mineral
all materials, mineral
x x x x x
PE-CVD
x x x x x
o o o o o
x x x x x
/ / o o o
150 150 150 250
42 42 42 44
33 35 40 40 33
4 segments 4 segments / others Dome, 4 segments, Planetary system
N/A
144 252 / 200
Turbo pump Diffusion pump Turbo pump Diffusion pump Turbo pump
2x 2050, 3rd o 12000 2x 2050, 3rd o 12000 2x 4200
/ N/A / N/A x
multi stage double stage multi stage double stage multi stage
500 m³/h 300 / 1000 m³/h 500 m³/h various capacity 500 m³/h
x x x x x
2800 / 6173 3300 / 7275 3000 / 6614 3500 / 7700 4500 / 9900
2000 x 2650 x 2200 /
79 x 104 x 87
2000 x 2900 x 2200 /
79 x 114 x 87
2000 x 2650 x 2200 /
79 x 104 x 87
2000 x 3900 x 2500 /
79 x 153 x 98
o
2400 x 3300 x 2500 /
94 x 130 x 98
/ / o o o
x x x x x
/ / o o /
x x x x x
7,8,10,13 / 5kW 10,13 / 5kW
1 kW 1 kW (o) 1 kW
/ / 8kW (o) / others /
4 4 / o 4
x 2.6 / o 5.2kW x 2.6 / o 5.2, 7.8kW x 2.6 / o 5.2kW
single / dual / 6-fold single / dual / 6-fold / optical single / dual / 6-fold
o o o o o
o o o o o
High end and premium coatings,
Backside topcoat evaporator (o)
Highly customizable to customer requirements.
High end and premium coatings
Top line, Planetary system for
highly curved substrates (o).
High end coatings
MAFO 6-25 45
MARKET SURVEYS
Bühler Alzenau
www.buhlergroup.com
AR coating machines
Leybold Optics ECS 1350 TMP Leybold Optics ECS 1350 Leybold Optics MIR 1200
Application
Technical data
Process
Features
Small labs ( < 100 L/ shift) / / /
Medium sized labs (100 - 3000 L/shift) x x x
Mass production labs ( > 3.000 L/shift) x x x
Lens materials all materials, mineral all materials
AR coating including mirror coating x x x
Further special coatings (please specify) /
Top coatings (hydrophobic, oleophobic,
superhydrophobic)
x x x
Top coatings from separate thermal source o o /
In-chamber tinting full color (absorption
coating)
x x x
Gradient tinting color o o o
Productivity HMC+ Ø 70
(avg. lenses/h ) [both sides coated]
250
200
single side coated
Process time [both sides coated] (minutes) 44 75
Process time [single side coated] (minutes) 33 35 mirror coatings 50
Dome/segment number of sectors Dome, 4 segments, Planetary system Drum
Full dome/segment capacity Ø 70 252 / 200 296
Flip-over capacity segment Ø 70 o o N/A
High-vacuum pump system type
(diffusion pump, tubomolecular pump, etc.)
Turbo pump Diffusion pump Turbo pump
High-vacuum pump system capacity ( L/s) 2x 4200 20000 2x 2050
Gate valve (in case of turbomolecular pump) x N/A x
Roughing pump system (type / stages) multi stage or double stage double stage
Roughing pump system capacity (m3/h)
500m³/h or
300/1000m³/h
300 / 1000 m³/h 65 / 505 m³/h
Cryogenic booster pump with Meissner trap x x x
Weight (kg / lbs) 4500 / 9900 4900 / 10800
Dimensions (w x d x h) / [mm / inches]
(machine without conveyor)
2400 x 3300 x 2500 /
94 x 130 x 98
2400 x 3600 x 2500 /
94 x 130 x 98
2700 x 2200 x 2400 /
106 x 87 x 94
Flip-over o o /
PVD (physical vapour deposition) x x x
CVD (chemical vapour deposition) / / /
Second distribution mask x x o
Electron beam gun (number of pockets/kW) 10,13 / 5kW 8,10 / 5kW
Ion source (kW) 1 kW glow discharge
Plasma source (kW) / / /
Number of vacuum measurement systems 4
Optional heater (kW) x 6kW x
Monitoring by quartz-crystal/optical single / dual / 6-fold single
LMS connectivity o o o
Manufacturing execution system o o o
Further information
Performance line, Planetary system for highly curved
substrates (o). High end coatings
Drum coater for highly curved
substrates. For fashion applications
Legend: Yes = x, No = /, Optional = o
46
MAFO 6-25
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MARKET SURVEYS
Cotec
www.cotec-gmbh.com
Optotech
www.optotech.net/en
AR coating machines
HCS 100P-UH OAC-30 Veloce OAC-60
Application
Technical data
Process
Features
Small labs ( < 100 L/ shift) x x x
Medium sized labs (100 - 3000 L/shift) x x
Mass production labs ( > 3.000 L/shift)
x
Lens materials all materials/mineral all materials/mineral
AR coating including mirror coating / x x
Further special coatings (please specify) / anti fog
Top coatings (hydrophobic, oleophobic,
superhydrophobic)
x x x
Top coatings from separate thermal source
x
In-chamber tinting full color (absorption coating) / x
Gradient tinting color /
Productivity HMC+ Ø 70
(avg. lenses/h ) [both sides coated]
400/h
Process time [both sides coated] (minutes) 3D coating process -12 min. 80 (65 Flip-over) 70
Process time [single side coated] (minutes)
12 (one side should be masked)
35 30
Dome/segment number of sectors 2 1 1 (option 3)
Full dome/segment capacity Ø 70 100 20 34
Flip-over capacity segment Ø 70 100 10
High-vacuum pump system type
(diffusion pump, tubomolecular pump, etc.)
/ Turbo
High-vacuum pump system capacity ( L/s) / 2300 L/s
Gate valve (in case of turbomolecular pump) / o o
Roughing pump system (type / stages) single single
Roughing pump system capacity (m3/h) 48 m³/h 40
Cryogenic booster pump with Meissner trap / o x
Weight (kg / lbs) 300/661 780 / 1720 1345 / 2966
Dimensions (w x d x h) / [mm / inches]
(machine without conveyor)
780 x 950 x 1950 / 31 x 38 x 77 925 x 1380 x 1850 / 37x55x72
800 x 1720 x 2000
/ 32 x 68 x 79
Flip-over not needed 3D coating process x
PVD (physical vapour deposition) x x x
CVD (chemical vapour deposition) /
Second distribution mask /
Electron beam gun (number of pockets/kW) / 3 Kw
Ion source (kW) / 3,2 Kw
Plasma source (kW) /
Number of vacuum measurement systems 1 3
Optional heater (kW) / x x
Monitoring by quartz-crystal/optical / single single / multiple
LMS connectivity /
Manufacturing execution system
o
Further information
High quality hydrophobic coatings
for various surfaces in combination
with our DURALON products
Legend: Yes = x, No = /, Optional = o
48
MAFO 6-25
MARKET SURVEYS
Optotech
www.optotech.net/en
OAC-75 OAC-75 SP OAC-90 OAC-140 Fast OAC-140SP
x
x
all materials/mineral
x x x x x
anti fog anti fog, mirror gradient anti fog anti fog, mirror gradient
x x x x x
x x x x x
x x x x x
x
x
70 80 50 60 80
30 35 25 30 35
3 4 3 6 6
60 40 / 60 90 - 110 240 168 / 240
Turbo
Diffusion
2300 L/s 20000 L/s
o
single 2 stages single
100 65 200 300
x x x x x
1650 / 3638 2700 / 5953 2160 4800 / 10583 4920 / 10847
1000 x 1998 x 2070
/ 40x79x82
1520 x 3200 x 2200 /
60 x 126 x 87
1500 x 2400 x 2400 /
60 x 94,5 x 94,5
2350 x 3550 x 2340
/ 93 x 140 x 92
x x x x x
x
x
6 Kw 2x 6 KW 6 Kw 2x 6 Kw
3,2 Kw
3 4 3 4
x x x x x
single / multiple single / double / multiple single / multiple single / double / multiple
Special Version: Gradient and
mirror gradient possible
Special Version: Gradient
and mirror gradient possible
MAFO 6-25 49
MARKET SURVEYS
Satisloh
www.satisloh.com/ophthalmic
AR coating machines
1500-X 1200-DLX-2 900-TLX
Application
Technical data
Small labs ( < 100 L/ shift)
Medium sized labs (100 - 3000 L/shift)
Mass production labs ( > 3.000 L/shift) x x
Lens materials
all organic materials and mineral glass
AR coating including mirror coating x x x
Further special coatings (please specify)
On request
Anti-Fog, Protect-Blue, Protect UV,
Protect Complete, Premium Drive,
Protect Infrared, In-chamber tinting
x
Antistatic Broadband AR - Ultimate-2,
Premium, Protect-Blue,
Protect UV, Protect Complete.
Dichroic mirror, Metallic Mirror
Top coatings (hydrophobic, oleophobic,
superhydrophobic)
x x x
Top coatings from separate thermal source x x x
In-chamber tinting full color (absorption coating) / x /
Gradient tinting color / x /
Productivity HMC+ Ø 70
(avg. lenses/h ) [both sides coated]
246 219 129
Process time [both sides coated] (minutes) 60* 46* 46*
Process time [single side coated] (minutes) 30 23
Dome/segment number of sectors 6, 7 6 3
Full dome/segment capacity Ø 70 305/246 209/168 99
Flip-over capacity segment Ø 70 / 120 /
High-vacuum pump system type
(diffusion pump, tubomolecular pump, etc.)
Diffusion pump
Turbo pump Mag. Lev.
High-vacuum pump system capacity ( L/s) 30000 l/s 20000 l/s 3050 l/s N2
Gate valve (in case of turbomolecular pump) / o x
Roughing pump system (type / stages)
root + rotary double stage
Roughing pump system capacity (m3/h)
2030 m3/h
Cryogenic booster pump with Meissner trap x x x
Weight (kg / lbs) 3900 / 8598 3637 / 8018 2675 / 5897
Dimensions (w x d x h) / [mm / inches]
(machine without conveyor)
2384 x 3295 x 2765 /
94 x 130 x 109
2171 x 3145 x 2440 /
85.5 x 123.8 x 96
1824 x 2585 x 2304 /
72 x 102 x 91
Features
Process
Flip-over / x /
PVD (physical vapour deposition) x x x
CVD (chemical vapour deposition) / / /
Second distribution mask / / /
Electron beam gun (number of pockets/kW)
6 / 6kW
Ion source (kW) 0,9
Plasma source (kW) / / /
Number of vacuum measurement systems 3
Optional heater (kW) 18 22 6
Monitoring by quartz-crystal/optical
Double Crystal Quartz Head
LMS connectivity x x x
Manufacturing execution system x x x
Further information
Remote Service available
Legend: Yes = x, No = /, Optional = o
50
MAFO 6-25
MARKET SURVEYS
Satisloh
www.satisloh.com/ophthalmic
Schneider
www.schneider-om.com
da da da
da
da
MC-380-X-2 MC-280-X EBC 600 EBC 900 X EBC 1400
x x x
x x x
x
all organic materials and mineral glass
all materials / mineral
x x x x x
Anti-Fog, Protect-Blue, Protect
UV, Protect Complete, Premium
Drive, Protect Infrared
Anti-Fog, Protect-Blue,
Protect UV, Protect Complete,
Premium Drive
antifog
x x x x x
x x x x x
x / x x x
x / / / /
68 27 36 96 240
52* 60* 70 60
26 30 35 30
3 1 3 5
74/60 30/27 42 96 240
42 14 / 72 140
Turbo pump
Magnetic turbo pump
Magnetic turbo pump
single or double TMP
Magnetic turbo pump
double TMP
1900 l/s N2 1250 l/s N2 -2200 4400 -8600
/ / x x x
root + rotary double stage rotary double stage rotary vane pump (double stage) rotary vane pump (single stage)
rotary vane pump (single
stage) + roots (optional)
2030 m3/h 65m3/h 65 m3/h 284 m3/h 300 m3/h / 1000 m3/h (optional)
x x x x x
1453 / 3203 1150 / 2535 1250 kg 1800 kg 5050 kg
1609 x 2157 x 2195 /
64 x 85 x 87
1453 x 1481 x 2124 /
57 x 58 x 84
1572 x 1100 x 2700 /
62 x 46 x 82
1860 x 1600 x 2030 /
74 x 63 x 85
2741 x 1700 x 2640 /
108 x 98 x 104
x x x x x
x x x x x
/ / / / /
/ / x x x
8 / 6kW 12 / 3 kW 12 / 6 kW
0,3 0,2 kW / 0,4 kW 0,4 kW / 1 kW 1 kW
/ / / / /
3 2 2 / 3 4 / 5
9 5 x (2 kW) x (4,8,12 kW) x (4,8,12,16 kW)
Single Crystal Quartz Head
quarz, single or double
x x x x x
x x x x x
Remote Service available
MAFO 6-25 51
Suppliers
Guide
Surfacing
Filtration systems
Engraving / printing
Tinting
Hard coating
Cleaning
AR Coating
Edging
Inspection
Consumables
Diamond tools
Software
Designs
Automation & Robotics
Bühler
Coburn Technologies
Comes
Evergreen
Fil-Tech
Filtertech
FISA
Horizons Optical
IOT
K&Y
Kan-Pacific
Lensware
Nidek
Optimal Technologies
Optotech
QLDS
Satisloh
Schneider
SCL
Teco
Ultra Optics
52
MAFO 6-25
Suppliers Guide
AUTOMATION & ROBOTICS
www.ar.be
TOTAL LENS INSPECTION
DIGITAL INKING
STATISTICAL PROCESS CONTROL (SPC)
SERVICES & AUTOMATED SOLUTIONS
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QUALITY & SAVINGS
FROM STOCK
• Sensor Heads and Feedthroughs
• INFICON Deposition Monitors and Controllers
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• Vacuum Pump Fluids
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617-227-1133 • 800-743-1743
paula@filtech.com
Machines for your coating excellence
Reliable. Efficient. Flexible.
Bühler Alzenau GmbH
Business Area Leybold Optics
Siemensstrasse 88, D-63755 Alzenau
T +49(0)6023 500-0
leyboldoptics@buhlergroup.com
www.buhlergroup.com
Tel. 315-682-8815
info@filtertech.com
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MAFO 6-25 53
Suppliers Hard Guide
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World leaders Ultrasonic Cleaning
eMail: info.de@optotech.net
Machines prior to lens coating
Web: www.optotech.net www.kanpacific.com
Full range available for any lens volume
Expert advice on your application
YOUR ULTRA PRECISION
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Contact us for our full range: +44 (0) 1462 491 616
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The Lab Management System Company
LensWare International GmbH
Robert-Bosch-Str. 32
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Phone : +49 6103 / 372 87 87
Email : info@lensware.de
Web : www.lensware.de
Satisloh AG
Neuhofstrasse 12
CH - 6340 Baar / Switzerland
Phone: +41 (0) 41766 16 16
Email: info@satisloh.com
satisloh.com
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SCHNEIDER GmbH & Co. KG
21.10.24 14:14
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Phone: +49 (64 26) 96 96-0 · Fax: +49 (64 26) 96 96-100
www.schneider-om.com · info@schneider-om.com
54
MAFO 6-25
Suppliers Guide
HARD COAT LEADER
HARD COATING CLEANING TINTING PERIPHERALS CONSUMABLES EXPERTISE
271 rue Laszlo Biro
ArchParc
FR-74160 Archamps
scl-intl.com
+33 (0) 450 820 720
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X-Cube
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OPHTHALMIC LABS & INDUSTRY
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HISTORY
The Minkwitz Theorem
How Dr. Minkwitz laid the basis for progressive lens designs
His findings remain one of the most important theoretical foundations for calculating progressive lenses. In 1963,
Dr. Günter Minkwitz was the first to mathematically prove that the width of the progression channel is limited due to an
increased positive refractive power change and also becomes narrower with increasing addition. By Silke Sage
Dr. Günter Minkwitz presented his calculations
at the Institute for Optics and Spectroscopy of
the Academy of Sciences in former East Berlin,
thereby proving a mathematical correlation in
progressive lenses. Every ECP knows his calculations as the
“Minkwitz theorem,” and his formula has also found its way
into optometry textbooks.
Unavoidable surface astigmatism
In progressive lenses, so-called surface astigmatism occurs as
an imaging error. This is unavoidable and depends on the lens
power and addition. Since several powers are accommodated
in the important visual areas, the far point and the progression
channel, surface astigmatism occurs as a by-product. These
distortions limit sharp vision in the periphery of the lens.
There are various ways to accommodate surface astigmatism
in a progressive lens, but no matter how you do it, it always
remains.
Either the surface astigmatism is distributed over a few areas,
in which case we get a “hard progressive lens design,” which
is associated with a higher amount for this imaging error.
Or it is distributed over larger areas in the peripheral region,
which results in less severe aberrations at the top. This is referred
to as a “soft progressive lens design.” The latter results in smaller
areas of sharp vision for distance and near vision but also
reduces the rocking effect.
In 1963, Dr. Günter Minkwitz was the first to mathematically
describe the relationships between surface astigmatism, addition,
and progression channel: Within the progression zone,
surface astigmatism depends on the addition and the length
of the progression channel.
Based on this relationship, the width of the progression channel
can also be calculated using the “Minkwitz theorem”. It states
that perpendicular to the vertex line, the surface astigmatism
changes twice as quickly as the rate of change of power along
the vertex line. This can be mathematically stated as:
Dr. Günter Minkwitz here in 2013 as a speaker
at the 21 st Fielmann Colloquium. Picture: Fielmann Academy
where Pa and Ps are astigmatic and mean spherical power,
respectively, x is the distance from the vertex line, and y is the
distance along the vertex line.
In other words, the higher the addition and the shorter the
channel, the narrower the progressive channel. The lower the
addition and the longer the progressive channel, the wider it is.
Mountains in the sandbox
To explain to laypeople what these calculations mean, a sandbox
model is often used: If you wanted to smooth out unwanted
sand mounds in the middle of a sandbox with a certain amount
of sand – and thus eliminate astigmatism – you could only push
it to the sides and edges. There, you could pile it up, sometimes
higher, sometimes lower. The higher you pile it up here to smooth
larger areas, the greater the surface astigmatism would be at
this point – to return to the topic of progressive lenses.
If the addition increases, even more steps have to be accommodated
and the more radii have to be changed and blended,
which further reinforces the model.
Born in 1935, the scientist Dr. Günter Minkwitz died in January
2015 at the age of 80. To this day, his theory forms an important
basis for the design of progressive lenses.
56
MAFO 6-25
OUTLOOK
Finally seeing again with
retinal implant technology
In an international clinical study, patients with geographic atrophy – a severe
late form of age-related macular degeneration (AMD) – were able to partially
restore their central vision for the first time. This was made possible by an
innovative subretinal microchip implant.
Over 80 percent of participants showed significant improvements in visual
acuity, and more than 84 percent were able to recognize letters, numbers,
or words again after implantation. The study results of an interdisciplinary
research team led by the Eye Clinic of the University Hospital Bonn (UKB)
in Germany and in collaboration with the University of Bonn have now been
published in the renowned New England Journal of Medicine (NEJM).
“These results mark a milestone in the treatment of geographic atrophy. For
the first time, it has been possible to partially restore central visual functions
in advanced AMD,” explains lead author and clinical coordinator of the study
Prof. Frank Holz, director of the UKB Eye Clinic and retinal surgeon.
Picture: UKB/J.F. Saba
Special topics in
MAFO 2026
MAFO 01
Smart Eyewear &
Processes
MAFO 02
Vision Trends
2026
MAFO 03
Children‘s Vision
MAFO 04
Eyewear
Worldwide
MAFO 05
Lenses & Coatings
MAFO 06
Go Green!
Preview
MAFO 01/2026
MAFO is kicking off the new year with an innovative
focus on “Smart Eyewear & Processes.” It will cover
smart glasses, lenses for myopia management,
ecological projects aimed at making the entire
spectacle lens industry more sustainable, and much
more. Furthermore, this MAFO issue offers a
comprehensive preview of the latest innovations of the
Mido and Opti trade fairs.
MAFO 6-25 57
Eyepress Fachmedien GmbH
Saarner Str. 151
45479 Mülheim a. d. Ruhr
66527
Germany
Sector dome design with
adaptive rings to accommodate
different sector types at once
Box coaters for all lab sizes,
producing 30 up to 305 lenses
per batch
Systems with turbo-molecular
pumps keeping energy
consumption low
01_Titel.indd 1 10.11.25 14:36
Eyepress Fachmedien GmbH
Saarner Str. 151
45479 Mülheim a. d. Ruhr
66527
Germany
Drastic throughput
increase
Lowest cost
per lens
RZ_AZ_HSC_modulo_ONE_2_MAFO_4-2024_160x225_4c_engl_D.indd 1 18.04.2024 13:52:14
01_Titel.indd 1 10.09.25 11:59
Highest
uptime
Eyepress Fachmedien GmbH
Saarner Str. 151
45479 Mülheim a. d. Ruhr
66527
Germany
POWER MEASURED
FULL-MAP
POWER
MEASUREMENT
No Go
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DETECTED
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Scratch
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FULLY -AUTOMATED
COSMETIC
INSPECTION
RZ_AZ_CSI-p_modulo_ONE_MAFO_05-2025_160x225_4c_engl.indd 1 05.06.2025 15:53:16
01_Titel.indd 1 17.06.25 15:00
3/2025
Eyepress Fachmedien GmbH
Saarner Str. 151
45479 Mülheim a. d. Ruhr
66527
Germany
Highly
versatile
Environmentally
friendly
Highest
throughput
01_Titel.indd 1 12.05.25 11:43
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No problem, view the latest issues online:
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ISSN 1614-1598 66527
Volume 21
ISSN 1614-1598 66527
Volume 21
ISSN 1614-1598 66527
Volume 21
ISSN 1614-1598 66527
Volume 21
OPHTHALMIC LABS & INDUSTRY
OPHTHALMIC LABS & INDUSTRY
OPHTHALMIC LABS & INDUSTRY
OPHTHALMIC LABS & INDUSTRY
Connect, discover,
stay up-to-date
6/2025
▶ Special: Markets
Worldwide
Data and figures
on lenses and
smart glasses
Vision Expo West 2025
Silmo 2025
▶ Technology
What If… AI could
optimize your lab and
save resources daily?
A generalization
of the Minkwitz
theorem and its
benefit for progressive
addition lenses
▶ Interview
“Personalization is still
not well understood”
▶ Business
Effectively managing
remote projects
▶ Spotlight
MAFO – The
Conference 2026
INNOVATING THE
FUTURE OF OPTICAL
COATINGS
COATING EXCELLENCE - AT EVERY SCALE
With over 60 years of coating innovation, Satisloh delivers advanced anti-reflective and mirror coating
technology from the compact MC-280-X to the high-throughput 1500-X for AR and sun lenses, designed
to meet the needs of labs of all sizes.
Our systems support a full range of coating processes, including AR, UV, Blue Light protection, and
mirror effects, optimized through validated recipes and Satisloh AR consumables to match specific lens
performance requirements.
satisloh.com
INNOVATIVE EFFICIENT SUSTAINABLE
Connect, discover,
stay up-to-date
5/2025
▶ Special: Go Green!
Paperless: The future
of lens manufacturing
Interview:
Sustainability in
ophthalmic optics
▶ Technology
Optimizing lens
hard coatings
Case study: Lens
brush cleaning
▶ Business
Do not take rejection
or ghosting personally
▶ History
Pioneer: Dr. Anna
Estelle Glancy
▶ Survey
Hard coating
machines – spin
and dip
VIRTUALLY THE POWER OF
TWO GENERATORS IN ONE
HSC m
From the freeform pioneers comes a new one-of-a-kind generator that excels on every
level. With an added performance of more than 50%, HSC Modulo ONE is not just a
little bit better but a revolution. It is virtually the power of two generators in ONE and
forms the very heart of the Power Lab of the Next Decade – Modulo ONE.
What makes HSC Modulo ONE so exceptionally fast? It is built on a brand new kinematic
concept facilitating even faster process times. The high-performance generator
relies on the proven two-motor concept featuring the most powerful XS-Tec motor
for maximum dynamics and highest quality. The proven RS-Tec motor is known for its
high robustness and provides added versatility. A new ultra-fast workpiece changer
transfers the lenses and facilitates shortest chip to chip times. The result is insane
generating speed and performance at the same great lens quality you know from
SCHNEIDER generators.
Ultimately, HSC Modulo ONE provides significantly increased throughput in an even
smaller footprint than before. Get the power of two generators in ONE.
www.schneider-om.com
dulo
Connect, discover,
stay up-to-date
4/2025
▶ Special: Connected
Products
Autofocus glasses – a
concept for the future?
Basic knowledge of
artificial intelligence
Everything connected
▶ Technology
Black magic or
precision?
50 years of
w
developments
in ophthalmic
lenses | part 3
▶ Interview
How tariffs affect the
eyeglass industry
Good forecasts
despite partly poor
consumer climate
▶ Business
Polite or cowardly?
NEW
CSIp m
FULLY-AUTOMATED
COSMETIC INSPECTION
AND FULL-MAP
POWER MEASUREMENT
dulo
Rework
The AI-powered system is a real game changer, combining fully-automated cosmetic
inspection with full-map power measurement in one machine. CSI-P Modulo ONE assesses
all quality defining aspects in a fast process and assures consistent compliance with all
of a lab‘s quality standards.
The system reliably detects cosmetic defects absolutely dependably. It screens the surface for
irregularities, and characterizes and evaluates them with the help of artificial intelligence. Any
common defects are detected. The smart system learns and understands what kind of defect(s),
in which combination, in what intensity and in which zones is deemed acceptable. Ultimately it
mimics individual decision making patterns to reflect a lab‘s unique quality standard.
In addition, CSI-P Modulo ONE measures the power across the full-map including
spherical and cylindrical power, axes, and prism in transmission with high resolution.
The data is analyzed and an error map is calculated and displayed.
The result is automated assessment of all quality defining information.
www.schneider-om.com
Connect, discover,
stay up-to-date
▶ Special:
Sustainable
Environments
“Supporting talent –
regardless of if they
are men or women“
First German-
Chinese school
for optometrists in
China established
▶ Technology
Dry tinting technology
w
▶ Live on Site
A visit at the
EssilorLuxottica lens
production facility
▶ History
50 years of
developments
in ophthalmic
lenses | part 2
▶ Business
How fear prevents
confidence and
success
ECO-FRIENDLY DEBOXING AT
UNMATCHED SPEED
DBX m
With DBX Modulo ONE, SCHNEIDER debuts a powerful and fully automated lens
deboxer for high throughput, 24/7. The innovative technology unpacks not just
one kind but a wide range of boxes – perforated or not, with or without blisters –
with a clean process. Designed for high efficiency and throughput, it deboxes
two lenses at a time.
In line with today‘s market trends, it has been specifically optimized for more
eco-friendly cardboard solutions and supports this new standard. It requires a
minimum of energy to open the boxes, making it a highly sustainable deboxer.
All waste material is separated and collected individually to simplify recycling.
DBX Modulo ONE follows SCHNEIDER‘s vision to provide the full solution for
ophthalmic labs, from warehousing all the way to inline coating and beyond.
www.schneider-om.com
dulo
MASTHEAD
PUBLISHERS ADDRESS
Eyepress Fachmedien GmbH
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PHOTO CREDITS
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58
MAFO 6-25
MAXGALLI + MIXER GROUP
GLOBAL EYEWEAR,
GOLD STANDARD.
JANUARY 31 - FEBRUARY 1-2 - 2026
Fiera Milano, Rho
NEXT LEVEL
THIN FILM COATING
EBC 900 X
The powerful and economical batch coating system combines shortest process times, energy savings and
great stability for high end processes – ideal for medium-sized and larger Rx labs.
The modular system is available in two versions, with either one or two turbomolecular pumps. Combined
with the powerful cryo cooler and extended Meissner trap it facilitates shortest cycle times. Energy consumption
is at a minimum, making EBC 900 X both economical and eco-friendly.
The high performance EBG system and crucible configuration provides full evaporation material flexibility –
whether on a segmented dome or a flip-over system. To reduce downtime, the crucible has been designed
to be interchangeable. The coater’s smart encapsulation and shutter technology reduces contamination
and the need for shield changes, streamlining maintenance.
For the great variety of coatings possible, the layer properties are optimized with ion assisted deposition
using Ar or O 2
to guarantee best process quality.
EBC 900 X features next level coating technology, using a new full-view control system for full process
control at your fingertips. Any performance unit involved in the process is integrated and controlled via
one smart interface.
Visit us at VISON PLUS EXPO // 17 – 18 Nov. 2025 // Booth B21
www.schneider-om.com