Industrial Process News Issue 750

IPN
INDUSTRIAL PROCESS NEWS
December 2025 – Issue 750
Tel: 0121 550 2086
www.industrialprocessnews.co.uk
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Regulatory
toxicology
experts
Page 22
Leachate Solutions
Page 4
JUMO UK
Page 12
ITI Group
Page 16

DO YOU
KNOW YOUR
EXPLOSION
RISK?
No matter what you’re processing – chemicals, food,
pharmaceuticals, biomass, wood products – if it produces dusts
or powders, there’s a high probability you have an explosion
risk. All it takes to interrupt plant productivity is a combustible
material, oxygen and an ignition source.
For more than six decades, IEP Technologies has provided the
right explosion protection solution for every type of process
application. From cyclones and dust collectors to milling
equipment and dryers. We can design a protection
system and surround you with 24/7 service and support.
Protecting plant starts with knowing your explosion risk.
Explosion
suppressor:
eSUPPRESSOR
The IEP
Technologies
eSUPPRESSOR
is a high-rate
discharge
suppressor used
for explosion
suppression and
isolation systems. Its
electro-mechanical
operation is unique
to the industry, as no
pyrotechnic devices are
required for activation.
The eSUPPRESSOR has
standard features that include
pressure monitoring, lock out tag out
capability and LED indication of device
status. A key benefit is that all the
safety functions are fully monitored,
which is not possible for any device
employing pyrotechnic actuators. The
eSUPPRESSOR design & manufacture
has SIL2 third party certification.
Spark Detection:
Atexon ®
Passive Protection Devices:
The ‘Next Generation’ Atexon ® Spark Detection and
Extinguishing systems by IEP Technologies have recently
received third party approval by Factory Mutual (FM),
meeting the latest detailed requirement of FM3265:2020. For
UK users the equipment is also certified to UKCA, UKEX and
VDS certification is in the pipeline. The innovative Atexon ®
SD300-EX series spark detector is a world first being able to
detect visible light (VIS), near infrared light (NIR) and infrared
light (IR), with a 180° field of view. The benefit being it has
the ability to see different ignition sources though material
layers, even with dense material flow, with reduced hardware.
Typically, the most cost-effective explosion protection method in terms of
hardware, install and maintenance is IEP Technologies’ passive protection
devices. These include vents, flameless vents and isolation devices. Explosion
relief panels are calculated to vent a deflagration, and in doing so prevent
the rapid developing pressure. This reduces the chance of vessel rupture, and
structural damage. Similarly flameless vents work by the same principle, allowing
the heat and pressure dissipation but differ from a traditional vent by mitigating
the flame from passing into the atmosphere outside the flame arrestor. This type
of venting method has all the benefits of traditional venting but has the added
benefit of reducing the chance of possible injuries to personnel. Vent sizing is
based on several different factors, call us today to discuss your options.
IEP Technologies have been global leaders in providing
explosion protection solutions for many decades.
+44 (0)1242 283060
www.IEPTechnologies.com
IEP Technologies, Unit 1 Neptune Business Centre,
Tewkesbury Road, Cheltenham GL51 9FB

Editor’s Notes
Welcome to our December issue of Industrial Process News.
This issue delves into the latest innovations, trends, and best
practices shaping the industry, offering valuable insights for
professionals navigating this complex landscape.
Gina Burton
PFAS – short for per- and polyfluoroalkyl substances – have
Editor
become a major focus for regulators and the water industry, gina@industrialprocessnews.co.uk
and this growing scrutiny is now set to impact your business.
On page 4, Leachate Solutions provides an insightful article
explaining what PFAS are, why they matter, and the challenges they present for the industry.
As the global push toward net zero accelerates, biogas continues to emerge as a cornerstone
of the renewable energy transition. On page 10, we spotlight the work of C-Zero Markets, a
leading consultancy in the decarbonisation space. We also explore what the company showcased
at the World Biogas Expo 2025 and take a closer look at Clarity+, an innovative service that
allows companies to maintain standard grid power contracts while securing verified renewable
credentials.
Contents
IPN
INDUSTRIAL PROCESS NEWS
Issue 750
In a year defined by rapid digitalisation, energy-efficient operations, and rising expectations for
system reliability, JUMO continues to be a trusted partner for organisations seeking smarter control
and measurement solutions. In this article, we explore one of the company’s key highlights of 2025:
the strengthening of its support for the UK data centre sector (see page 12).
Other topics covered: Pumps & Valves, Sustainability, Handling, Storage & Logistics, Machining,
Health & Safety, Test, Measurement & Laboratory, Cleaning & Hygiene, Controls, Drives &
Automation, Chemicals.
Don’t forget to send us your latest Industrial news and updates and email us at:
info@industrialprocessnews.co.uk
OLIVER VALVES 8
Cover Story
ROTORK 13
AXIS COMMUNICATIONS
ADAM WALES, KEY ACCOUNT MANAGER,
EXPLAINS HOW VIDEO AND SENSOR
TECHNOLOGIES ARE RESHAPING LOGISTICS
14
HANSFORD SENSORS
19
Contacts
Publication Management
Fallon Waldron, Publication Manager
T 0121 550 2086
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Robert Sharp, Production Manager
production@businessandindustrytoday.co.uk
Accounts
Paul Whitaker, Accounts Manager
T 0121 824 4742
accounts@businessandindustrytoday.co.uk
Editorial
Gina Burton, Editor
gina@industrialprocessnews.co.uk
Industrial Process News is a multi-media digital magazine which
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Please contact 0121 550 2086
Email info@industrialprocessnews.co.uk
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IPN is sponsored by Kingston Engineering – see them on page 13

Water, Energy & Environment
PFAS: Forever chemicals
Once overlooked, now unavoidable: What you can do about it
Written By LS Wastewater & Process Consulting Ltd
for Leachate Solutions
PFAS, short for per- and polyfluoroalkyl
substances, have become a major
concern for regulators and the
water industry, which means it will now
impact on your business. Known as ‘forever
chemicals’ due to their persistence in the
environment, PFAS pose complex challenges
for manufacturers, water authorities, and
industrial dischargers alike.
Through our associate consulting company, LS
Waste Water & Process Ltd, Leachate Solutions
Ltd works closely with clients across various
industries to identify, assess, and manage PFAS
risks in wastewater and process systems. Whether
you’re in manufacturing, food processing, metal
finishing, or chemical production, PFAS may be
silently accumulating and contaminating your
effluent streams & regulators are paying attention.
What is PFAS and why should you care?
PFAS are a group of thousands of synthetic
chemicals used for their heat resistance, water
repellency, and non-stick properties. They are
found in everyday products, including cleaning
products, water-resistant fabrics (umbrellas,
raincoats), grease-resistant paper, nonstick
cookware, personal care products, (shampoo,
dental floss, nail polish, eye makeup), stainresistant
coatings (carpets, upholstery, fabrics)
and electronics.
While PFAS make products more durable, they
also resist natural breakdown. Once discharged
to trade effluent, sewer or foul drains and
subsequently released into the environment,
often through wastewater discharge they can
easily contaminate groundwater, surface water,
and soil.
More importantly, due to the bioaccumulation
effect, PFAS exposure has been linked to serious
health concerns, including developmental issues,
immune system disruption, and certain cancers.
For industrial operators, this presents issues with
regulatory compliance, clean up, environmental
responsibility and competitiveness challenges.
What’s the problem for industry?
In the UK and across Europe, regulatory pressure
is mounting. The Environment Agency has
increased monitoring of industrial discharges
for PFAS compounds, and tighter discharge
limits are anticipated under evolving UK REACH,
water and environmental legislation. Water
companies are now seriously reviewing discharge
consents and analysing effluent streams for PFAS
contamination.
Industry are increasingly being held
accountable not only for their
direct discharges but also for
contamination passed along
through supply chains.
This means all industrial
processes could be
liable for current and
past PFAS discharges
found in their process
wastewater. Ignoring
the issue is no longer
an option!
What’s being done to
sort this problem?
Managing PFAS is
challenging because traditional
wastewater treatment technologies,
like activated sludge or standard filtration
are not effective in removing them.
However, several treatment and mitigation
strategies are emerging, including:
■ Granular Activated Carbon (GAC)
■ Ion Exchange Resins
■ Advanced Oxidation Processes (AOPs)
■ Membrane Filtration
The key is understanding whether you have a
problem or not and choosing the right solution
for your site’s specific PFAS profile, and that starts
with a proper assessment.
How to start assessing if you have a PFAS issue
Many companies don’t realise they are
discharging PFAS until it’s too late, either due to
regulatory enforcement or reputational damage.
The first step is awareness, and the second is data.
At Leachate Solutions Ltd we offer a structured
PFAS Assessment Pathway:
■ Site Review – We look at your processes, raw
materials, supply chain, and historical waste
profiles to assess PFAS risk.
■ Targeted Sampling & Analysis – Using
accredited laboratories, we conduct
wastewater sampling focused on key PFAS
compounds.
■ Gap Analysis – We compare your current
wastewater treatment against potential PFAS
removal needs.
■ Strategic Roadmap – A tailored action plan
outlining mitigation options, timelines, and
cost-benefit scenarios.
■ Regulators – We can help work with your
regulator or water company to ensure
agreement between all parties.
This approach helps our clients stay ahead of
regulation and implement solutions that are
pragmatic, scalable, and cost-effective, without
affecting your day-to-day operations.
What needs to be done now?
If your business discharges process water or trade
effluent, even indirectly, PFAS needs to be on your
radar. Proactive steps and understanding now can
prevent expensive process changes
or remediation later. You’ll also
demonstrate your proactive
response to regulators,
clients, and the public,
something increasingly
valuable in today’s
Environmental, Social,
and Governance (ESG)
driven economy.
help.
Leachate Solutions
Ltd have the technical
expertise, sector insight,
and hands-on experience
to help you navigate PFAS
risks confidently. Whether
you’re looking to assess a single
site or standardise a PFAS strategy
across multiple locations, we’re here to
Don’t wait for your water company to ask the
question or for regulators to knock.
Start your PFAS understanding today, contact
Leachate Solutions Ltd for a confidential
consultation.
01772 816593
enquiries@leachatesolutions.com
https://leachatesolutions.com
4
IPN is sponsored by Kingston Engineering – see them on page 13

Quarrying & Mining
The future of mining
ABB and Swedish mining
and minerals group LKAB
have signed a Memorandum of
Understanding (MoU) to form a
strategic technology partnership
to shape the future of mining.
The agreement establishes a
framework for joint collaboration
for the development in automation,
electrification and digitalisation with
a focus on next-generation energy,
production management and
robotics solutions across the mining
industry.
The partnership will focus on some
of the biggest shifts in the mining
industry’s journey to the all-electric,
automated and digitalised mine,
enhancing safety, sustainability and
productivity. ABB and LKAB will
explore advanced energy systems,
from smarter power distribution
and storage to battery-electric
vehicle (BEV) charging and battery
management. They will also
investigate how production is
optimised and managed across the
value chain, including ventilation,
milling and flotation.
The agreement also opens the door
to collaboration on possible new
developments in robotisation, such
as automated blast charging, as
well as safer, more efficient hoisting
solutions like hybrid ropes for
deeper haulage. Representatives
from LKAB and ABB will be part
of a steering group to guide the
collaboration.
“We are entering one of the most
significant technology shifts in the
history of mining. This partnership
with ABB will help accelerate our
transformation towards a more
sustainable, secure and digitalised
future,” said Jenny Greberg, VP of
Technology, LKAB. “By combining
our mining expertise with ABB’s
technology leadership, we aim to
set the industry blueprint for safety,
efficiency and environmentally
responsible performance.”
www.abb.com
XCMG Machinery unveils
a new era for mining
As the global mining industry
grapples with the dual
imperatives of carbon neutrality
and digital transformation, XCMG is
emerging as a catalytic force, driving
a profound shift toward sustainable
and intelligent operations.
Moving far beyond traditional
models defined by fossil fuels and
manual labour, the company is
delivering integrated solutions that
combine new-energy equipment,
intelligent management systems,
and full lifecycle services, ushering
in a new paradigm where economic
growth and environmental
responsibility go hand in hand.
For decades, mining has been
characterised by high energy
consumption, high pollution, and
high risk. Accounting for over 7% of
global industrial carbon emissions,
the sector also faces persistent
challenges around safety, resource
efficiency, and operational costs.
But with countries and corporations
worldwide committing to carbon
reduction goals, mining’s evolution
is no longer optional – it is essential
to its future.
XCMG is answering that call with a
comprehensive vision for change,
built around two core pillars: green
energy transition and intelligent
operation.
A key barrier to decarbonising
mining has been the reliance on
diesel-powered equipment and
off-grid generators. The large-scale
adoption of renewable energy
is further accelerating the green
transformation of the mining
industry. XCMG tackles this through
integrated clean energy microgrids
that incorporate solar arrays, wind
turbines, and high-capacity battery
storage. This enables mines to
achieve energy self-sufficiency,
slashing electricity costs by over
30% and reducing carbon emissions
by up to 80%.
www.xcmglobal.com
6
IPN is sponsored by Kingston Engineering – see them on page 13

This year marks the 150th issue
of Industrial Process News!
This milestone would not have been
possible without the continued support
of our sponsors, whose partnership
has helped us grow and thrive.
We would like to give a special thank you to
AdCo, Apex Pumps, Aqua Safety Showers,
Cirrus Research, Dual Pumps, Euroby,
Goodfellow, Hansford Sensors, Hart Door
Systems, Kingston Engineering, Maxon
Group, MMD, Oliver Valves, Pemo Pumps,
Suurmond & UNISIG – click logos below.

Pumps & Valves
Oliver Valves presented with the King’s Award
for Enterprise: International Trade 2025
Oliver Valves has been formally presented with
the King’s Award for Enterprise: International
Trade 2025, recognising the company’s
exceptional export performance and sustained
international growth.
of the team. He noted that this achievement
recognises the hard work, dedication, and
technical expertise that have established Oliver
Valves as a trusted supplier of high-integrity valve
solutions to energy projects around the world.
The award was presented to Dr Michael Oliver
OBE DL, Chairman and Founder of the Oliver
Valves Group, by Lady Alexis Redmond MBE, His
Majesty’s Lord-Lieutenant of Cheshire, during
a special ceremony held at the company’s
headquarters in Knutsford. The event brought
together employees from across the business to
celebrate this outstanding achievement and to
mark another proud moment in the company’s
distinguished history.
The King’s Award for Enterprise represents the
highest official recognition for British companies
that demonstrate excellence in innovation,
sustainability, opportunity, or international
trade. Formerly known as the Queen’s Award for
Enterprise, the honour was renamed following
the accession of His Majesty King Charles III and
continues a tradition of recognising the very best
of British industry.
Earlier this year, Deputy Chairman Mark Oliver
attended a Royal reception at Windsor Castle,
hosted by His Majesty The King, where he had
the privilege of meeting The King and other
The contribution of PEMO
PUMPS to sustainability
and the biogas sector
recipients from across the United Kingdom. The
event provided an opportunity to celebrate the
achievements of businesses whose innovation
and export success continue to strengthen the
UK’s global reputation for quality and engineering
excellence.
This year’s award is particularly special for Oliver
Valves, marking its third Royal Award following
two previous Queen’s Awards for Innovation.
Very few companies in the United Kingdom have
achieved this distinction, reflecting both the
longevity and consistency of Oliver’s engineering
and commercial success.
Speaking after the ceremony, Dr Michael Oliver
expressed his pride in the company’s continued
growth and the contribution of every member
From its headquarters in Knutsford, Cheshire,
the Oliver Valves Group continues to design
and manufacture precision-engineered valve
technology for use in the most demanding
environments, including offshore oil and gas,
subsea production, hydrogen, and carbon
capture applications. The Group’s strong export
performance has been built on long-standing
partnerships with customers and distributors
across more than 50 countries, supported by
a culture of innovation and a commitment
to quality that defines the best of British
engineering.
The King’s Award for Enterprise serves as a
reminder of what can be achieved through
teamwork, ingenuity, and a shared vision for
excellence. Everyone across the Oliver Valves
Group can take immense pride in being part of a
company that continues to fly the flag for British
engineering on the global stage.
+44 (0)1565 632636
sales@valves.co.uk
www.valves.co.uk
sustainable industrial practice.
EMO PUMPS have become a key
Ptechnological asset for companies
aiming to increase sustainability
and improve the efficiency of biogas
production. Designed for heavy-duty
applications and recognised for their
reliability, these pumps support
environmentally oriented processes
by minimising energy consumption,
extending equipment lifespan, and
reducing maintenance needs.
Their robust construction allows
continuous operation even in
challenging conditions, contributing to
lower downtime and a more efficient
use of resources – essential aspects of
In the biogas sector, PEMO PUMPS
play an important role in handling
abrasive slurries, organic waste, and
digestate with exceptional precision
and durability. Their ability to process
high-solid materials ensures stable
feeding of anaerobic digesters, which
boosts biogas yields and supports the
conversion of waste into renewable
energy. By improving process
reliability, PEMO PUMPS help operators
maximise methane production while
reducing the environmental footprint
associated with waste management.
Additionally, the energy-efficient
performance of PEMO PUMPS aligns
with the growing demand for lowimpact
technologies. Their modular
design and advanced sealing systems
reduce leaks, contamination risks, and
operating costs. As a result, PEMO
PUMPS strengthen the sustainability
profile of biogas plants and contribute
to a circular economy in which waste
becomes a valuable resource.
+39 (0)2 250731
peris@pemo.com
8
IPN is sponsored by Kingston Engineering – see them on page 13

Pumps & Valves
IPN is sponsored by Kingston Engineering – see them on page 13 9

Sustainability
Driving the biogas
transition with Howden
oil-injected screw
compressors
For over 75 years, Howden has led
engineering innovation in refrigeration
and process gas handling, built on
a foundation of reliability in critical
global applications. As part of Chart
Industries, we are committed to
enabling a more sustainable future
through engineered solutions.
In a world that is increasingly focused
on renewable energy, biogas emerges
as a remarkable contender. Where
landfill gas or organic waste from a
variety of feedstocks can serve as the
opportunity for power generation,
biomethane production and CO 2
recovery.
Where Howden’s oil-injected screw
compressors drive key processes like
biogas upgrading in Biomethane
production and supports emerging
concepts for other renewable energy
streams for a better tomorrow.
Beyond biogas, Howden compressors
contribute to reduce global impacts via
vapour (flare gas) recovery, industrial
refrigeration with natural refrigerants,
LNG, syngas, & hydrogen production.
With a commitment to carbon neutrality
by 2050, Howden continues to innovate,
helping customers achieve their
sustainability goals while driving the
global shift toward renewable energy.
www.chartindustries.com
Driving biogas innovation
and decarbonisation
s the world accelerates
Atowards net zero,
biogas stands out as a
cornerstone of renewable
energy – and C-Zero
Markets is at the forefront
of unlocking its full
potential. A leading consultancy in the
decarbonisation space, C-Zero Markets
works end-to-end with both energy
generators and corporations, helping
them maximise renewable energy assets
and meet ambitious sustainability goals.
With established access to renewable
commodity markets across the UK
and Europe, the firm specialises in
bridging the gap between generators
and businesses seeking credible, costeffective
emission reduction solutions.
At the World Biogas Expo 2025, C-Zero
Markets showcased its expertise
in managing renewable energy
certification, offering vital market
insights that empower anaerobic
digestion (AD) generators to make the
most informed decisions.
The consultancy’s tailored services
span market access for Renewable
Gas Guarantees of Origin (RGGOs),
Renewable Energy Guarantees of Origin
(REGOs), and Renewables
Obligation Certificates
(ROCs). Beyond certificate
trading, its team brings
deep experience in carbon
accounting, offsetting, and
holistic decarbonisation
strategies – ensuring clients can both
optimise returns and demonstrate
climate leadership.
C-Zero Markets also delivers innovation
through Clarity+, a service enabling
companies to retain standard grid
power contracts while achieving verified
renewable credentials. By separating
energy supply from certificate purchases,
Clarity+ offers full transparency,
significant savings over green tariffs,
and the flexibility of corporate power
purchase agreements – without the
complexity.
In an era where renewable energy
markets are pivotal to achieving net zero,
C-Zero Markets stands out as a trusted
partner, guiding industries through
the energy transition with expertise,
integrity, and clarity.
0203 778 2337
info@c-zeromarkets.com
www.c-zeromarkets.com
Print & Packaging
Adhesives & glue guns
AdCo UK is one of the largest
manufactures of shaped
hotmelt adhesives and water-based
adhesives for use in packaging
and product assembly markets for
over 21 years, from its Head Office
and manufacturing facility
in Liphook Hampshire with
additional distribution facilities
based in Leeds UK and a network
of approved distributors based
throughout the UK.
As well as supplying adhesives for
all requirements, AdCo supplies a
wide range of specialist applicators
– from ProFlex industrial, heavy
duty and professional glue guns
to total melt, cartridge and bulk
systems, we also manufacture and
supply UF resins, PVA Adhesives, PU
Adhesives, Tapes and much more
As part of our commitment to
offer our customers the correct
solution for their needs AdCo are
continually investing in research
and development along with new
state of the art manufacturing
equipment to ensure we continue
to meet the ever changing needs
of all types of industry.
Thanks to our unrivalled knowledge
of adhesives and application
techniques, our highly skilled
technicians can offer a ‘find and
supply’ service to all our customers.
With a combined industry
experience of over 120 years, our
technicians can ensure that any
bonding problem can be solved
quickly and efficiently.
Contact
01428 751755
enquiries@adco.co.uk
www.adco.co.uk
10
IPN is sponsored by Kingston Engineering – see them on page 13

Industrial Process Technologies
JUMO UK: Advancing precision,
safety, and sustainability in
modern process industries
In a year defined by rapid digitalisation,
energy-conscious operations, and rising
expectations for system reliability,
JUMO continues to be a trusted partner for
organisations seeking smarter control and
measurement solutions. Across sectors –
from data centres and renewables to food &
beverage manufacturing – JUMO’s technology
plays a pivotal role in helping customers
optimise performance, improve safety, and
reduce operational costs.
As process industries evolve, the demands placed
on instrumentation have intensified. Systems
require higher accuracy, better integration,
real-time data visibility, and durable hardware
capable of thriving in challenging environments.
In response, JUMO has expanded its offering
of advanced sensors, digital transmitters, and
automation platforms built for a new era of
intelligent monitoring.
One of the highlights this year is our
strengthened support for the UK’s data centre
sector. With increasing cooling demands and
tighter operational boundaries, facilities now
rely on precision temperature and pressure
monitoring more than ever. JUMO’s platinum
RTDs, robust digital probes, and differential
pressure transmitters ensure stable conditions in
server rooms, liquid cooling systems, and critical
HVAC infrastructure. Combined with JUMO Cloud,
facility managers gain secure access to real-time
data – enabling proactive maintenance and
reduced downtime risk.
Renewable energy applications have also seen
significant momentum. Hydrogen production
facilities, electric heating systems, and wind
energy installations depend on high-integrity
measurement technology to maximise efficiency
and ensure safety compliance. JUMO’s hydrogencompatible
pressure transmitters, safety-rated
instrumentation, and modular automation
systems support operators seeking scalable, longterm
solutions as the UK accelerates toward its
decarbonisation targets.
In the food & beverage industry, hygiene and
traceability remain paramount. JUMO’s EHEDGcertified
temperature and pressure sensors,
hygienic fittings, and fast-responding digital
interfaces help manufacturers maintain consistent
product quality while optimising energy usage.
With tighter environmental targets and rising
production demands, the ability to capture
accurate process data is now fundamental to
operational success.
Looking to 2026 and beyond, JUMO UK continues
to invest in expertise, customer support, and
application-specific innovation. From engineering
consultation and on-site commissioning to
digital integration guidance, the team remains
committed to providing holistic solutions that go
beyond hardware supply.
Our key recommendations for the year ahead:
1. Prioritise high-quality measurement data
– Accurate instrumentation reduces errors,
minimises waste, and forms the foundation of
digital transformation.
2. Adopt scalable automation and cloud
monitoring – Modular systems like JUMO
variTRON allow plants to evolve without largescale
redesign.
3. Select equipment built for longevity and
compliance – Robust sensors and digital
transmitters reduce lifecycle costs and enhance
safety.
4. Use energy-efficient measurement
strategies – Smarter monitoring enables
meaningful reductions in steam usage, power
consumption, and thermal load.
As 2025 draws to a close, JUMO UK remains
dedicated to advancing innovation in
measurement and control. With a focus on
precision, reliability, and sustainability, we look
forward to supporting customers in building the
next generation of smart, efficient, and futureready
industrial processes.
+44 (0)1279 635533
info.uk@jumo.net
www.jumo.group/gb/en
12
IPN is sponsored by Kingston Engineering – see them on page 13

Compact industrial PC
for smart automation
Kontron, a leading global
provider of IoT/Embedded
Computer Technology (ECT),
introduces the AL Pi-Tron CM5, a
powerful, Linux-based industrial
PC designed for DIN rail mounting.
Based on the proven BL Pi-Tron
CM5 single board computer with an
integrated Compute Module 5 from
Raspberry Pi Ltd, the device features
a wide range of industrial-grade
communication interfaces and nonvolatile
memory (FRAM).
Its robust stainless-steel housing
is designed for mounting on a
35mm DIN rail, enabling easy
integration into existing control
systems. In addition to its
compact design, the AL
Pi-Tron CM5 offers a wide
range of industrial-grade
communication interfaces.
Ethernet, USB and serial
interfaces, including RS232,
RS485, and CAN FD, are
available as standard. Users
can opt for WLAN and
Bluetooth connectivity to
adapt to their specific needs.
A key feature is the integrated
FRAM memory, which retains stored
data even when there is no power.
FRAM enables writing times of less
than 100ns and supports up to 10¹⁴
write/read cycles, providing virtually
unlimited service life. When used
with CODESYS control applications,
FRAM acts as remanent memory,
that reliably backs up important
process data during power failures
and restores it after the controller is
restarted.
www.kontron-electronics.
com/products/
automation/#produkt-2829-
daten
Industrial Process Technologies
Rotork unveils
RTP-4000 range
otork is delighted to announce the
Rlaunch of the RTP-4000 range, a new
generation of intelligent valve positioners
designed to deliver optimised control
solutions for single- and double-acting
actuators on rotary and linear valves.
Launching with the dual-certified RTP-
4400 model, this initial release combines
smooth installation and commissioning,
premium online diagnostics, robust
construction, and seamless system
integration for fast and energy-efficient
operation in demanding oil and gas
applications, as well as in other industries
requiring high-end valve control
solutions.
The range features magnet-based
contactless position feedback,
eliminating mechanical wear and
ensuring long-term reliability for both
linear and rotary actuators.
Advanced pressure sensor-based
diagnostics provide online real-time
device status and predictive maintenance
capabilities, while a user-friendly
dashboard offers at-a-glance valve status.
The rugged, corrosion-resistant
construction, featuring copper-free
aluminium and electronic circuits potted
in resin, ensures durability even in
harsh conditions, and an arctic option
extending the temperature range down
to -55°C.
The positioner integrates easily with all
major control and asset management
systems, and the dual certification
enables the use in both explosion-proof
and intrinsically safe areas.
High pneumatic capacity enables rapid
valve operation, and optimised supply air
consumption helps customers to achieve
greater efficiency and lower operational
costs.
Additional options include analogue and
digital outputs, pressure gauges, and
support for Emergency Shutdown (ESD)
applications with partial stroke testing
capability.
For more information about the
RTP-4000 range, please visit:
www.rotork.com/en/products/
valve-positioners-and-controllers/
valve-positioners/rtp-4000
IPN is sponsored by Kingston Engineering – see them on page 13 13

Handling, Storage & Logistics
The future of logistics: Why video
intelligence will define the next era
Adam Wales, Key Account Manager, Axis Communications,
explains how video and sensor technologies are reshaping
logistics into a safer, smarter ecosystem that strengthens
compliance and deepens customer trust
T
he pace of digital transformation (DT) in the
logistics industry is accelerating. McKinsey
reports that 55% of service providers expect
to deploy at least 13 digital use cases within three
years, a sharp rise from the 9% hitting that mark
today. 85% of logistics firms report added value
from DT initiatives, despite the challenges DT still
presents.
Data-driven decision making underpins the future
of the logistics industry, and video and sensor
technologies play a crucial part in the shift from looking
back forensically to acting in real time. Every pixel is
a sensor, turning video into a continuous stream of
actionable data. At the
network edge, metadata
ties events in the real
world to identity and
context, empowering
immediate, proactive
decision making.
Video adds benefits to
obvious functions like
security, and empowers
the less obvious. It’s a way
to discover greater operational efficiency, sharper asset
protection, and a streamlined, accurate and satisfying
customer experience. In the high-risk, high-value
environments of ports, warehouses, and distribution
hubs, one application stands out as both the most
relatable and the most urgent: health and safety. By
improving compliance and reducing risk, video and
sensor data can drive down insurance costs, boost
operational resilience, and protect people – the most
valuable asset of all.
Start with being proactive about safety
Logistics environments are inherently complex and
potentially hazardous. Forklifts and foot traffic share the
same space, heavy goods move constantly, and training
levels vary significantly, particularly considering
the presence of temporary staff or visitors. Despite
mounting compliance requirements, monitoring levels
are often inconsistent and reliant on the stretched
attention of humans alone. Video analytics help to close
this gap.
Through analytics running in-camera or on a VMS,
cameras can detect whether proper PPE is being
worn, confirming compliance or allowing issues to
be addressed immediately. They can recognise both
vehicles and people, defining exclusion zones and
triggering alerts when the two cross paths in unsafe
ways.
Standardised messaging protocols allow cameras
to integrate with operational systems – enabling
actions such as closing barriers, maintaining red
lights, triggering visual or audible alerts, or controlling
dynamic messaging and signage, with the camera
acting as the catalyst. This represents a proactive
approach, shifting health and safety from an arduous
box-ticking exercise to a dynamic, data-driven system.
Safety goes beyond compliance. It is the clearest proof
that data translates into
measurable value.
By starting with safety,
logistics leaders can
demonstrate ROI quickly,
secure stakeholder
buy-in and build the
foundation for broader
transformation.
Leveraging existing
camera infrastructure in a
new way keeps deployment complexity low and impact
high, enabling organisations to achieve quick, visible
results that build momentum for further innovation.
High-impact improvements in the long term
The benefits of video data extend beyond momentary
corrections. Each
compliance check
generates data of its own,
helping management to
identify recurring issues
or persistent problems,
target training where it is
most needed, and create
a cycle and culture of
improvement.
Once the impact of
cameras on safety is
proven, their value
expands further. Logistics is not just about moving
goods, but doing so reliably, securely, and with minimal
disruption. Video and sensor data has a role to play in
any DT effort that seeks to improve these metrics.
Video can record the condition of palletised goods as
they are unloaded from containers, and again as those
goods are dispatched, creating a vital chain of evidence.
This can prevent costly write-offs and, by documenting
any pre-existing damage, provide the evidence needed
to rebut fraudulent claims and demonstrate diligence
to customers.
Accessing sustainability benefits
Cameras offer benefits in efficiency and sustainability.
In lighting, for example, intelligent analytics can
distinguish between people, vehicles and empty space,
meaning they outperform traditional motion sensors
and can be integrated into a smarter zoned automated
lighting setup which cuts bills and carbon footprint
without reducing worker safety or comfort.
They can also form a bridge between legacy systems
and digital upgrades, transforming analogue gauges
and readouts into live, actionable data streams. Instead
of relying on manual checks or outdated snapshots,
leaders gain continuous visibility into operations. With
thresholds and automated alerts in place, even older
systems retain their value, contributing to a modern
connected logistics environment without forcing an
immediate upgrade.
A video-driven future in logistics
Video data is not a bolt-on, it is a cornerstone of the
new digital supply chain. Starting small with visible
wins like PPE compliance helps to build momentum,
and there is a wealth of value to be found when
DT initiatives scale up. A connected, intelligent
infrastructure transforms
risk management, boosts
operational efficiency, and
cements customer trust.
The benefits are clear, and
they compound quickly.
Logistics organisations
have reported lower
insurance premiums after
implementing safety
analytics like smoke
detection, savings of
millions in fraudulent
missing item claims through order-linked packing
evidence, and tangible reductions in mid-mile
transportation costs by measuring the fill rate of trucks.
Whatever the need, and wherever DT projects begin,
it is vital to build the next generation of logistics
technology on a platform that is up to the task. The
sharper the footage, the stronger the edge processing
and machine learning capabilities, the better the data.
Those who see cameras as the intelligence platforms
that they are will be the ones to create a smarter, safer
world for logistics. This is more than transformation –
it’s accountability in action.
Learn how Axis enables flawless logistics and
enhanced business performance:
www.axis.com/en-gb/solutions/cargo-logistics
14
IPN is sponsored by Kingston Engineering – see them on page 13

Machining
UNILOCK clamping
systems from norelem
ore precision, less set-up time,
Mmaximum efficiency: norelem
expands its clamping technology
portfolio of zero-point clamping
systems and 5-axis clamping modules
from UNILOCK. The pneumatic zeropoint
clamping systems allow clamping
and changeover of fixtures and tools in
seconds. The 5-axis clamping module
was specially developed for 5-sided
machining of complex workpieces –
both systems achieve repeatability
better than 0.005mm.
Zero-point clamping systems set a fixed
reference point, from which workpieces
are positioned and fixed with precision
and repeatability. Elimination of the
need for realignment shortens set-up
times and boosts productivity. Also
available: 5-axis clamping modules in
sizes 80 and 50, for machining of objects
with different geometries, formats,
and weights from five sides with no
interfering contours.
A new addition to the range is the
UNILOCK EGM 110-75 clamping module.
It is designed for use on machine tables
or in fixtures, even in situations with
limited space. It can also be integrated
with an EGM 110-75 pallet coupler
in automated robotic systems, for
automated changeover of clamping
pallets.
The UNILOCK ESA 138 clamping module
is ideal for automated clamping devices.
In addition to sensor functions, four
special contact surfaces with air contact
control ensure that the clamping device
is fully fixed. In addition, a special
scraper prevents the accumulation of
impurities on the module.
The UNILOCK ASM 99 clamping module
is an add-on module with a total height
of 56mm (with the clamping module).
Alternatively, the module can also be
fully integrated in a fixture plate or the
machine table.
https://norelem.co.uk/en
MSC helps DaceCrown
cut cycle times by 90%
ongbridge-based DaceCrown Ltd
Lhas long established itself as one
of the leading suppliers of precision
components to the bottling and
packaging industry. However, after
twenty-five years of operation, a new
generation of engineering talent has
taken over and plans on taking the
company to new heights.
Tom, whose background is in applications
engineering and technical sales, bought
DaceCrown in 2023 with business
partner and Operations Director, Jake
Harley-Arliss.
In less than a year they took DaceCrown
from a fully manual workshop to having
three HAAS machine tools: a VF-9 large
capacity vertical machining centre, a
VF-2 vertical machining centre and a full
utilisation of ST10 high-performance
turning centre.
To help bring the company’s tooling
in line with their ambitions for growth,
DaceCrown turned to MSC Industrial
Supply Co UK.
MSC application engineers visited
DaceCrown over several weeks to
immerse themselves in the business and
gain firsthand experience of the tooling
challenges facing Tom and his team.
The trials also coincided with the testing
stage of MSC’s newly-launched MSC
EDGE range of multipurpose solid carbide
holemaking and milling tools. In turn,
DaceCrown acted as a vital field test site
providing critical performance data to
MSC throughout the testing process.
A variety of materials and toolpaths were
tested during the trial and following its
completion, DaceCrown were supplied
with a set of 4, 8 and 12mm MSC EDGE
endmills which have enabled the team
to handle a wide range of materials and
applications without having to regularly
change tooling.
www.mscdirect.co.uk/msc-edge
Energy & Power
ITI Group acquires specialist
engineering services firm Noveum
Strategic acquisition fuels
expansion in high-growth
nuclear sectors
Leading international
systems integrator,
ITI Group (ITI) recently
announced the acquisition
of nuclear engineering
services specialist Noveum
Ltd (Noveum). The acquisition
provides ITI expanded design
and safety systems expertise,
reinforcing its role in the
evolving nuclear enterprise
landscape.
The acquisition strengthens
ITI’s civil and defence nuclear
capabilities and boosts capacity with a significant
number of additional Suitably Qualified and
Experienced Personnel (SQEP). It comes at a time
when these sectors are undergoing a period
of rapid expansion with increased investment
and demand for specialist services in support
of the UK government investment plans. With
these expanded capabilities, ITI offers integrated
solutions spanning the full nuclear enterprise
lifecycle, enhancing value from conceptual design
through to sustained operations.
Dominic Murphy, ITI Group’s
CEO, commented, “We’re
delighted to welcome the
Noveum team to ITI Group.
We have long admired the
business and the reputation
it has developed in the
nuclear sector. Having been
proud to support national
critical infrastructure for
over 50 years, ITI Group and
now with Noveum, offer a
complete service to these
sectors where growth is
accelerating.”
The timing is strategic: as the
UK targets 24GW of nuclear
power by 2050 and ramps up
defence investment, ITI
and Noveum are joining
forces to meet this rising
demand. The depth of
engineering knowledge
and experience available
is required to support
and drive safety and
efficiency improvements
into our clients’
operations.
Noveum Managing Director, Roger Turner, said of
the acquisition, “The nuclear sector is undergoing
a renewed period of development. By combining
the capability of these two businesses, we will be
well placed to better service the ever-growing civil
and defence nuclear enterprise sectors for control
and safety systems in the industry.”
ITI Group Chairman, Mark Hardy, comments,
“The UK’s 2050 nuclear ambitions and postreview
defence commitments mark a surge in
opportunity – and ITI’s acquisition of Noveum
positions it to take a leading position in this
important sector.”
The acquisition further cements
ITI Group’s position as an
independent international
leader in systems integration for
industrial applications in civil
and defence nuclear enterprises,
life sciences, manufacturing,
power and utilities, renewables,
warehousing and oil and gas.
www.itigroup.com
16
IPN is sponsored by Kingston Engineering – see them on page 13

Health & Safety
ABB advances
ring motor safety
BB has announced two new safety
Afeatures for its Gearless Mill Drive
(GMD) technology, introducing certified
anchor points and LED motor lights,
inside ring motor chambers. Designed
to meet customer needs, these
upgrades will improve operational
efficiency and safety for inspection
teams working in confined spaces at
heights over 20m.
As a critical component in grinding
operations, internal inspections of ring
motors have traditionally posed two
frequent challenges: achieving optimal
visibility and implementing effective
fall protection systems, while keeping
the required inspection downtime to
a minimum. Working in collaboration
with service specialists and frontline
user crews, ABB analysed customer
feedback and launched a development
project to improve the safety and
comfort of personnel accessing the
interior of the ring motor.
The newly integrated GMD motor
lights ensure better visibility inside the
motor housing, delivering consistent
illumination across all internal working
areas and eliminating shadows
to enhance inspection clarity and
accuracy. In addition, the improved
lighting reduces the risk of slips, trips
and falls, contributing to a safer and
more efficient inspection process.
The anchor points have been
engineered as certified safety hooking
points throughout the interior stator
circumference. They support ABB
GMD customers in increasing safety
more effectively and are compliant
with international fall protection
standards, such as EN 795 and OSHA
1926.502. The motor lights also
contribute to improving HSE aspects
for adequate workplace illumination
during inspection tasks. These
upgrades also enhance the efficiency
of GMD inspections in harsh mining
environments.
www.abb.com
Aqua Safety Showers
Aqua Safety Showers is a UKbased,
independently owned
manufacturer of emergency safety
showers and eye-wash equipment,
and draws on over 40-50 years of
combined experience in the safety
shower industry.
Why Aqua?
■ Their products are
manufactured at their UK
factory in Greater Manchester
using high-quality, corrosionresistant
materials and modern
manufacturing methods,
which reinforces durability and
reliability.
■ They manufacture their units
to exceed the key international
and European safety standards,
such as ANSI/ISEA Z358.1 and
EN15154, meaning clients
can trust the compliance and
performance of the equipment.
■ Aqua Safety Showers offers
a broad product range, from
self-contained tank-fed showers
which will deliver tepid water,
to mains-fed units, portable/
mobile units, and frost protected
wash down hosereels.
■ Customer service and bespoke
solutions are core: they provide
tailored units to match specific
site requirements (eg. remote
locations, hazardous zones)
and support customers from
start to finish with an excellent
customer service.
■ The company’s growth and
reputation are reinforced by
contracts and frameworks with
major water utilities.
In summary
If you need an emergency
safety shower, eyebath or wash
down hosereel, Aqua Safety
Showers offers the solution.
Their manufacturing expertise,
adherence to standards, capability
and responsiveness make them a
reliable partner.
Contact
+44 (0)1942 318096
www.aqua-safety.com
18
IPN is sponsored by Kingston Engineering – see them on page 13

Excellence in vibration
monitoring
aintec is the longest standing
Mexhibition for the predictive
maintenance, reliability and asset
management industry, and Chris
Hansford, Managing Director of
Hansford Sensors Ltd, has been
attending the show for almost 40 years.
As a globally recognised leader in
industrial vibration monitoring,
Hansford Sensors designs &
manufactures a broad range of highperformance
equipment. Its offerings
include accelerometers, vibration
sensors, 4-20mA transmitters, cable
assemblies, and industrial enclosures.
At Maintec 2024, Hansford Sensors
highlighted key products like its
Accelerometer Power Supply Modules
and Vibration Sensors, showcasing
its commitment to delivering reliable
solutions for industrial applications.
Vibration monitoring products are
crucial in industry because they
help detect early signs of machinery
malfunction, such as misalignment,
imbalance, or bearing failures. Hansford
Sensors systems are ideal to support
various outputs like AC acceleration and
velocity, ensuring versatility in usage.
Its products are designed for robustness
with IP ratings suitable for harsh
environments, making them ideal for
industries such as manufacturing, power,
and mining.
As well as Vibration Systems and
Switches, Hansford Sensors also offer
a range of accessories for vibration
monitoring that include DIN rail
mounted monitoring and protection
modules, vibration switches and charge
amplifiers.
What’s more, Hansford Sensors also
provide an online calculator designed
to simplify your vibration analysis. From
an input of acceleration, velocity or
displacement the Vibration Calculator
converts the amplitude and frequency
into a range of engineering units to
optimise analytical performance.
For more information on all products,
or to use the calculator, please see
below:
0845 680 1957
sales@hansfordsensors.com
https://hansfordsensors.com
Test, Measurement & Laboratory
Animating the new
AMETEK Land automatic
retraction system
METEK Land, the world’s leading
Amanufacturer of industrial infrared
temperature measurement pyrometers
and thermal imagers, has released its
latest animation which will help furnace
operators ensure the safe installation and
accurate operation of a borescope.
The NIR-B LPAR system is a failsafe system
designed to automatically remove the
borescope camera from a furnace when
the temperature of the probe becomes
too high. Competent installation is key to
the LPAR working correctly in industries
that have become increasingly reliant
on continuous process data from their
thermal imagers.
This new video demonstrates the key
elements of the LPAR and how they work
together, including the fittings to connect
water and air to the PCU and media bar.
A Pneumatic Control Unit controls the
retraction mechanism and is typically
installed around 15m from the furnace,
away from the high temperatures.
James Cross, Head of Industry
Management, said, “This video is highly
valuable to anyone looking to install
a retraction system on their furnace,
whether it’s a glass melt tank or reheat
furnace. Our LPAR is a robust, tried and
tested design that must be carefully
and competently installed for a safe
and secure operation. Video guides
and animations are a key part of our
marketing and training strategy and
we’re looking forward to releasing
similar content in the coming weeks and
months.”
AMETEK Land’s highly accurate
temperature measurement and
imaging systems, including the LPAR
are supported by a full commissioning
service, AMECare aftersales contracts,
and site-training to ensure operators
are well versed on using the system
and any maintenance and calibration
requirements.
For more information and to watch the
video, go to: www.ametek-land.com
Hansford Sensors is a leading global
manufacturer of industrial vibration
monitoring equipment. We design, develop
and manufacture a range of high-performance
industrial accelerometers, vibration sensors,
4-20mA transmitters, cable assemblies,
industrial enclosures and ancillary equipment.
These products can be used in a wide range of
industries including petrochemical, metal,
paper & recycling.
DRIVING INNOVATION IN
IOT SOLUTIONS
Providing custom cutting-edge IoT and Connectivity solutions
to any size projects for all industries and requirements. If it can
be measured, we can monitor it. If it can be reached, we can
manage it. If it is out there, we can connect it.
Linkwave Technologies is a value-added
distributor of 4G-LTE/5G wireless connectivity,
Ethernet connectivity, location, Bluetooth
and Wi-Fi solutions. With extensive product
knowledge, we are passionate about delivering
high standards of technical support and
commercial service. Linkwave Technologies
is a specialist distributor for major
manufacturers, serving the UK and Ireland.
Visit hansfordsensors.com,
contact 0845 680 1957 or email
sales@hansfordsensors.com
End
Products
Modules
Accessories
Cloud Services
Special Projects
Please visit linkwave.co.uk
Phone: +44 (0)1522 884750
Email: webenquiry@linkwave.co.uk
IPN is sponsored by Kingston Engineering – see them on page 13 19

Cleaning & Hygiene
Sustainable solutions
made simple
imberly-Clark Professional
Kintroduces the ReNew service, the
next evolution of its industry leading
RightCycle Programme. The ReNew
Programme brings a new chapter for
the company reflecting its deepened
commitment to sustainability by
offering simplified and comprehensive,
end-to-end solutions for hard-torecycle
hygiene products.
Launching this evolved brand
promise in September 2025, the
ReNew Programme by Kimberly-
Clark Professional builds on the
success of the RightCycle Service
and its established waste recovery
and circular innovation solutions. The
transformation is testament to the
company’s dedication to consistently
enhancing its sustainability and a
renewed approach to environmental
responsibility. From 1 January 2026,
Kimberly-Clark will have transferred all
customers to the ReNew Programme
as it replaces the RightCycle Service.
“With Kimberly-Clark as your partner,
you have the power to bring new life
to your washroom waste and lower
your environmental impact with ease
and confidence,” says Kristin Barrett,
IFP Growth – Circularity Programme
Manager, Kimberly-Clark Professional .
“We know how challenging waste
management can be, so we have
evolved existing programmes to deliver
the same trusted service but now with
expanded reach and a fiercer focus on
circular solutions.”
From hand towels and dispensers to
wipers, the ReNew Programme collects
used items and transforms them into
new materials and goods, supporting
customers’ zero waste targets, CO₂
reduction, and ESG commitments.
Therefore, the programme gives
customers the confidence to choose
high-performance washroom
hygiene products knowing there is a
responsible, recovery solution in place.
Contact
www.kcprofessional.com/en-gb/
solutions/renew-by-kimberlyclark-professional
Celebrating 50 years
of excellence: The Dual
Pumps story
ounded by Tony Herridge in 1975,
FDual Pumps Limited began as a
small garage-based venture and has
grown into a leading distributor of
pressure washers, pumps, and fluidhandling
components. Over the past
five decades, the company has earned
a reputation for innovation, reliability,
and high-quality service.
Tony’s early role as a sales
representative for Hypro in the UK
and Europe laid the groundwork for
enduring partnerships with major
brands such as Interpump, Pratissoli,
Banjo, Pacer, and Flojet, defining Dual
Pumps’ expanding product range.
In 1977, the company opened its first
office in Oakham, later relocating to
Melton Mowbray in 1982. A pivotal
moment came in 1983 when Dual
Pumps became the official UK
distributor for Interpump, the world
leader in high-pressure plunger pumps.
Innovation has always driven the
company forward. From launching its
first catalogue in 1996 to offering a 432-
page edition and a mobile-responsive
B2B website with over 10,000 products
today, Dual Pumps has consistently
enhanced the customer experience.
To meet growing demand, the company
moved into a 35,000ft 2 facility in 2012.
In 2015, it introduced the Evolution
Series Engine-Driven Pressure Washers
with over 30 models designed for
industrial performance. In 2020, ISO
9001-2015 certification reinforced its
commitment to quality and continuous
improvement.
Contact
01664 567226
info@dualpumps.co.uk
www.dualpumps.co.uk
20
IPN is sponsored by Kingston Engineering – see them on page 13

New maxon multi-axis motion controller
optimises precision for low current motors
maxon has upgraded its MiniMACS6-
AMP4 multi-axis motion
controller range with improved
control precision for smaller DC
and brushless DC
(BLDC) motors.
The new
controller is
optimised for
motors up to
7A (amps) peak
current and 4A
continuous current,
and achieves higher
current resolution. The
controller range now also
includes a Profinet interface,
increasing communications
flexibility and high-speed data exchange.
The MiniMACS6-AMP4 is a freely programmable
master motion controller range, provided with a
protective housing and integrated amplifiers. The
range can control up to six DC motors, four BLDC
motors, or three stepper motors.
Now, maxon has added a 4A continuous current
(210W) model, increasing control precision
for designers of compact machines. The new
MiniMACS6-AMP-4/50/4-IF1 can coordinate
motors up to 7A peak torque, and is supported
by a 12bit analogue-to-digital
converter (ADC). The new
release optimises control
precision for motors
at a lower current
through improved
resolution
across a smaller
measured
range. Lower
current
also reduces
noise, supporting
control precision with
reduced interference.
The new addition to the MiniMACS6-AMP4
range joins an existing model that supports
motors up to 10A continuous
current. Both
controllers have
the same form
factor and
connectivity.
A Profinet interface
has also been added
to the MiniMACS6-AMP4
controller range, increasing
network integration flexibility.
Profinet features real-time data
Controls, Drives & Automation
Economic tailor-made
pump motors for London
water supply
enzel Great Britain has completed
Mits biggest project to date, providing
10 seven-ton electric motors to the UK
water utility company Thames Water,
which serves 16 million customers across
London and the Thames Valley. This
strategic motor replacement is crucial
to extend the lifespan of a key water
treatment plant by 10 years and secure
the water supply to the Greater London
area. Menzel won the contract for its
economic, well-thought-out concept.
The high-lift pump station at the
Coppermills Water Treatment Works had
experienced repeated failures, mainly
due to the age of the existing equipment.
As Thames Water is planning to build
a new station in about 10 years, the
utility company put out a tender for
an economic drive solution to ensure
reliable operation of the existing pumps
in the interim.
Other OEMs suggested costly variablefrequency
drives (VFDs), which
would have required major building
reconstruction to accommodate control
systems and transformers. Menzel
proposed slip ring motors that are
compatible with the existing installation
and use the electric infrastructure and
starting equipment already in place.
transmission to optimise multi-axis motion
control performance with cyclic data exchange as
fast as 1ms. The reliable protocol also enhances
diagnostics, improving machine management
and minimising downtime, as well as supporting
faster commissioning.
Adding the Profinet interface enables seamless
integration with Siemens systems and
wider Profinet networks, providing scalable
connectivity ranging from I/O applications
through to complex control systems.
Both controllers in the MiniMACS6-AMP4/50/4-
IF1 range also support the real-time,
deterministic EtherCAT protocol,
as well as Ethernet for flexible
network topologies, and reliable
CANopen communications.
You can find out more
about the new
release, as well
as maxon’s
additional
master
motion
controllers, here:
www.maxongroup.com/
en-gb/drives-and-systems/controls/
motion-control
The state-of-the-art motors are superior
to the original motors with nearly 5%
increased efficiency, greater ease of
maintenance and an expected lifespan of
at least 25 years.
The motor engineers worked closely
with the project team of Thames Water’s
contractor MWH Treatment. Their design
also takes account of anticipated future
extreme outdoor summer temperatures.
The project came in under budget and
was completed on schedule. Compared
to the proposed VFDs, Menzel’s concept
saved Thames Water hundreds of
thousands of pounds, took much less
time and is more environmentally
friendly.
Contact
www.menzel-motors.com/reference/
ten-3300-kv-replacement-motors
IPN is sponsored by Kingston Engineering – see them on page 13 21

Chemicals
Regulatory toxicology experts
Toxiqua Ltd is a trusted specialist in Developmental and Reproductive Toxicology,
one of the most complex and high profile areas of regulatory science
momentum, Toxiqua is in the process of implementing
ISO 9001:2015 aligned quality processes to reinforce
its commitment to operational excellence. Plans are
also underway to expand the senior toxicology team,
ensuring the company can continue to deliver the
speed, quality, and independence that have become its
hallmark.
newborn’s first breath. A field heavy with
crops ready for harvest. A promising product
A on the lab bench. What connects them all is a
simple truth: the safety of chemicals matters, not just
for today, but for generations to come. When those
substances affect reproduction or development, the
impact can span lifetimes.
This is where Toxiqua Ltd excels. Founded in 2024, the
Worcester-based consultancy has quickly positioned
itself as a trusted specialist in Developmental and
Reproductive Toxicology (DART), one of the most
complex and high-profile areas of regulatory science.
At the heart of Toxiqua’s success is Jason Manton, a
board-certified, EUregistered
toxicologist with
over 20 years’ experience
across contract research
organisations, industry,
and consultancy. His
career has been dedicated
to understanding how
chemicals interact with life
at its most vulnerable stages, before birth and through
reproductive health. That expertise now powers Toxiqua’s
mission: “Providing innovative solutions to complex
problems.”
From global manufacturers and importers to niche
innovators, Toxiqua serves clients in chemicals,
agrochemicals, biocides, pharmaceuticals, and consumer
products. Its service portfolio covers the full spectrum of
developmental and reproductive toxicology, including
study design and monitoring, CRO selection, datagap
analysis, OECD/IUCLID dossier preparation, and
regulatory representation.
Why DART matters. Developmental and reproductive
studies require exceptional scientific precision and an
intimate understanding of regulatory expectations. A
single misinterpretation of data, a flawed study design, or
an incomplete submission can lead to costly delays, lost
market opportunities, or outright rejection by authorities.
Toxiqua mitigates these risks by building strategies that
are both scientifically rigorous and regulator-ready.
To achieve this, the
company blends
traditional study
methods with >120
years combined
experience and
predictive tools such
as QSAR (Quantitative
Structure Activity
Relationship)
modelling, with
cutting edge readacross
techniques. This
approach not only strengthens the scientific case but
also reduces unnecessary testing, saving client’s time and
resources.
“We cut through complexity,” says Manton. “Every project
benefits from senior consultant involvement, so our
clients receive clear, independent advice, fast, and with
absolute scientific integrity.”
The company’s first year has been marked by rapid
growth and strong client feedback. Building on this
Toxiqua’s impact goes beyond compliance. By
safeguarding products that people depend on, from
medicines to agricultural solutions, it plays a direct role
in protecting both human health and the environment.
In doing so, it ensures that the unseen connections
between our chemistry and our future remain safe,
stable, and sustainable.
In an industry where safety, trust, and regulatory
precision define success, Toxiqua turns complex
problems into solutions that protect not just products,
but generations.
07944 934079
info@toxiqua.com
www.toxiqua.com
22
IPN is sponsored by Kingston Engineering – see them on page 13

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